GE Fanuc Automation: Computer Numerical Control Products
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TEKNISI FREELANCEGE Fanuc Automation: Computer Numerical Control Products
Uploaded by
TEKNISI FREELANCEGE Fanuc Automation
Computer Numerical Control Products
Series 16 / 18 / 160 / 180 – Model C
Connection Manual (Function)
GFZ-62753EN-1/01 February 1996
GFL-001
Warnings, Cautions, and Notes
as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
©Copyright 1996 GE Fanuc Automation North America, Inc.
All Rights Reserved.
B–62753EN–1/01 PREFACE
This manual describes all the NC functions required to enable machine
tool builders to design their CNC machine tools. The following items are
explained for each function.
1. General
Describes feature of the function. Refer to Operator’s manual as
requied.
2. Signals
Describes names, functions, output conditions and addresses of the
signals required to realize a function.
3. Parameters
Describes parameters related with a function.
4. Alarms and messages
Lists the alarms and messages related with a function in a table.
5. Reference item
List the related items of the related manuals in a table.
A list of addresses of all signals and a list of signals are described in the
appendix of this manual. Refer to it as required.
Applicable models The models covered by this manual, and their abbreviations are :
Product Name Abbreviations
FANUC Series 16–TC 16–TC
T series or
FANUC Series 160–TC 160–TC T series (two–path control) *1
FANUC Series 16–MC 16–MC
M series or
FANUC Series 160–MC 160–MC M series (two–path control) *1
FANUC Series 18–TC 18–TC
T series or
FANUC Series 180–TC 180–TC T series (two–path control) *1
FANUC Series 18–MC 18–MC
M series
FANUC Series 180–MC 180–MC
*1) In the case of two–path control is added.
NOTE
Some functions described in this manual may not be applied
to some products.
For details, refer to the DESCRIPTIONS manual
(B–62752EN).
PREFACE B–62753EN–1/01
Signal description Relation of interface signals among the CNC, the PMC and the machine
tool is shown below:
[For one–path control]
G000– X000–
CNC PMC Machine
F000– Y000– tool
[For two–path control]
CNC G000– X000–
Path 1
F000– Y000–
PMC Machine
G1000– tool
Path 2
F1000–
NOTE
1 In two–path control, the signals of the same functions are
prepared for both of path 1 and path 2. These signals
have suffix #1 and #2 to their signal names on path 1 and
path 2, respectively.
When a signal is common to both paths, the signal is
prepared only to path 1 and the suffix #1 and #2 are not
attached.
2 In the context, signals are described on path 1 only. Refer
to Appendix A.1.2 List of addresses for two–path control
for signals on path 2.
3 For the signals, a single data number is assigned to 8
bits. Each bit has a different meaning.
B–62753EN–1/01 PREFACE
Expression of signals One address accommodates eight signals.
Address Symbol (#0 to #7 indicates bit position)
#7 #6 #5 #4 #3 #2 #1 #0
F000 OP SA STL SPL RWD
In an item where both T series and M series are described, some signals
are covered with shade ( ) in the signal address figure as shown
below. This means either T series or M series does not have this signal.
Upper part is for T series and lower part is for M series.
[Example 1]
Signal EXLM, ST is a common signal, STLK is for T series only and
RLSOT and RVS are for M series only.
#7 #6 #2 #1 #0
T series
G007 RLSOT EXLM ST STLK RVS
M series
Parameter description Parameters are classified by data type as follows :
Dta type Valid data range Remarks
Bit
0 or 1
Bit axis
Byte
0 – 127 In some parameters, signs
g are ig-
g
Byte axis 0 – 255 nored.
Word
0– 32767
Word axis
2–word
0– 99999999
2–word axis
NOTE
1 For the bit type and bit axis type parameters, a single
data number is assigned to 8 bits. Each bit has a
different meaning.
2 The axis type allows data to be set separately for each
control axis.
3 The valid data range for each data type indicates a
general range. The range varies according to the
parameters. For the valid data range of a specific
parameter, see the explanation of the parameter.
PREFACE B–62753EN–1/01
Notation of bit type and
bit axis type parameters
Data No. Data (#0 to #7 indicates bit position)
#7 #6 #5 #4 #3 #2 #1 #0
0000 SEQ INI ISO TVC
Notation of parameters
other than bit type and
bit axis type
Data No. Data
1023 Servo axis number of a specific axis
NOTE
In an item where both T series and M series are
described, parameters having different meanings
between the T series and M series and parameters that
are valid only for the T or M series are indicated in two
levels as shown below. Parameters left blank are
unavaliable.
[Example 1]
Parameter 5010 has different meanigs for the T series and M series.
Tool nose radius compensation . . . T series
5010
Cutter compensation C . . . M series
[Example 2]
DPI is a parameter common to the M and T series, but GSB and GSC
are parameters valid only for the T series.
#7 #6 #0
GSC GSB DPI T series
3401
DPI M series
[Example 3]
The following parameter is provided only for the M series.
T series
1450
F1 digit feed . . . M series
B–62753EN–1/01 PREFACE
Related Manuals The table below lists manuals related to MODEL C of Series 16, Series
18, Series 160 and Series 180.
In the table, this manual is marked with an asterisk(*).
Table 1 Related manuals
Specification
Manual name
Number
DESCRIPTIONS B–62752EN
CONNECTION MANUAL (HARDWARE) B–62753EN
CONNECTION MANUAL (FUNCTION) B–62753EN–1 *
OPERATOR’S MANUAL For Lathe B–62754EN
OPERATOR’S MANUAL For Maching Center B–62764EN
MAINTENANCE MANUAL B–62755EN
PARAMETER MANUAL B–62760EN
PROGRAMMING MANUAL
B–61803E–1
(Macro Compiler / Macro Executer)
FAPT MACRO COMPILER PROGRAMMING MANUAL B–66102E
FANUC Super CAP T / Super CAP II T OPERATOR’S
B–62444E–1
MANUAL
FANUC Super CAP M / Super CAP II M OPERATOR’S
B–62154E
MANUAL
FANUC Super CAP M PROGRAMMING MANUAL B–62153E
CONVERSATIONAL AUTOMATIC PROGRAMMING
B–61804E–1
FUNCTION I FOR LATHE OPERATOR’S MANUAL
CONVERSATIONAL AUTOMATIC PROGRAMMING
B–61804E–2
FUNCTION FOR LATHE OPERATOR’S MANUAL
CONVERSATIONAL AUTOMATIC PROGRAMMING
FUNCTION FOR MACHINING CENTER OPERATOR’S B–61874E–1
MANUAL
PREFACE B–62753EN–1/01
Manuals related to the The table below lists manuals related to the Control Motor α series.
Control Motor α series
Table 2 Manuals related to the Control Motor α series
Document
Document name Major contents Major usage
number
Specification
FANUC AC SERVO MOTOR α series Characteristics
B–65142E
DESCRIPTIONS External dimensions
Connections Selection of motor
Specification Connection of motor
FANUC AC SPINDLE MOTOR α series Characteristics
B–65152E
DESCRIPTIONS External dimensions
Connections
Specifications and
functions Selection of
FANUC CONTROL MOTOR AMPLIFIER Installation amplifier
B–65162E
α series DESCRIPTIONS External dimensions and Connection of
maintenance area amplifier
Connections
Start up the system
Start up procedure
FANUC CONTROL MOTOR α series (Hardware)
B–65165E Troubleshooting
MAINTENANCE MANUAL Troubleshooting
Maintenance of motor
Maintenance of motor
Initial setting
FANUC AC SERVO MOTOR α series
B–65150E Setting parameters Start up the system
PARAMETER MANUAL
Description of parameters ((Software))
Initial setting Turning the system
FANUC AC SPINDLE MOTOR α series
B–65160E Setting parameters (Parameters)
PARAMETER MANUAL
Description of parameters
B–62753EN–1/01 DEFINITION OF WARNING, CAUTION, AND NOTE
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into Warning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
` Read this manual carefully, and store it in a safe place.
B–62753EN–1/01 Table of contents
1. AXIS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 SETTING EACH AXIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1 Name of Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.2 Increment System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.3 Specifying the Rotation Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.4 Controlled Axes Detach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.2.5 Outputting the Movement State of an Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.2.6 Mirror Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.2.7 Follow–up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.2.8 Servo off (Mechanical handle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.2.9 Position Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.3 ERROR COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.3.1 Stored Pitch Error Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.3.2 Backlash Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1.3.3 Straightness Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1.4 SETTINGS RELATED TO SERVO–CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1.4.1 Parameters Related to Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1.4.2 Absolute Position Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
1.5 SETTINGS RELATED WITH COORDINATE SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.5.1 Machine Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.5.2 Workpiece Coordinate System/Addition of Workpiece Coordinate System Pair . . . . . . . . . . . . . . . . . 51
1.5.3 Rotary Axis Roll Over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
1.6 SIMPLE SYNCHRONOUS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1.7 TANDEM CONTROL (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
1.8 SYNCHRONOUS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
1.9 SYNCHRONOUS CONTROL AND COMPOSITE CONTROL
(T SERIES (TWO–PATH CONTROL)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
1.9.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
1.9.2 Synchronous control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
1.9.2.1 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
1.9.2.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
1.9.2.3 Signal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
1.9.2.4 Examples of applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
1.9.2.5 Reference position return and its check during synchronous control . . . . . . . . . . . . . . . . . . . 94
1.9.2.6 Out–of–synchronization detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
1.9.2.7 Move command after switching between independent control and synchronous control . . . 95
1.9.2.8 Automatic setting of a workpiece coordinate system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
1.9.3 Composite Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
1.9.3.1 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
1.9.3.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
1.9.3.3 Signal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
1.9.3.4 Examples of applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
1.9.3.5 Spindle control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.9.3.6 Tool offset during composite control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.9.3.7 Reference position return during composite control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.9.3.8 Move commands after the control mode is switched between
independent control and composite control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.9.4 Superimposed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
1.9.4.1 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
i
Table of contents B–62753EN–1/01
1.9.4.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
1.9.4.3 Signal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
1.9.4.4 Examples of applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
1.9.4.5 Feedrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
1.9.4.6 Differences between superimposed control and ordinary synchronous control . . . . . . . . . . . 102
1.9.5 Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
1.9.6 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
1.9.7 Alarms and messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
1.9.7.1 P/S alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
1.9.7.2 Servo alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
1.9.8 Definition of Warning, Caution, and Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
1.9.8.1 Items common to synchronous, composite, and superimposed control . . . . . . . . . . . . . . . . . 116
1.9.8.2 Items related only to synchronous control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
1.9.8.3 Restrictions imposed during synchronous, composite, and superimposed control . . . . . . . . . 118
1.9.8.4 Reading the coordinates during synchronous, composite, or superimposed control . . . . . . . 120
1.9.8.5 Terminating synchronous, composite, or superimposed control . . . . . . . . . . . . . . . . . . . . . . . 120
1.9.8.6 Status output signals for an axis under synchronous, composite, or superimposed control . . 121
1.9.9 Examples of Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
1.9.9.1 Independent control and synchronous control of the Z1– and Z2–axes . . . . . . . . . . . . . . . . . 122
1.9.9.2 Independent control and interpolation for the X1– and Z2–axes . . . . . . . . . . . . . . . . . . . . . . 124
1.9.9.2.1 Using synchronous control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
1.9.9.2.2 Using composite control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
1.9.9.3 Independent control and interpolation between the X1– and Z2–axes
and between the X2– and Z1–axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
1.9.9.4 Independent control and superimposed control for the Z1– and Z2–axes . . . . . . . . . . . . . . . 133
1.9.9.5 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
1.9.10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
1.10 B–AXIS CONTROL (T SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
1.11 ANGULAR AXIS CONTROL / ARBITRARY ANGULAR AXIS CONTROL . . . . . . . . . . . . . . . . 155
1.12 CHOPPING FUNCTION (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
1.13 SIMPLE ELECTRIC GEAR BOX (G80, G81) (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
2. PREPARATIONS FOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
2.1 EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
2.2 CNC READY SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
2.3 OVERTRAVEL CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
2.3.1 Overtravel Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
2.3.2 Stored Stroke Check 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
2.3.3 Stored Stroke check 2, 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
2.3.4 Chuck/Tailstock Barrier (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
2.3.5 Tool Post Interference Check (T series, Two–path Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
2.3.6 Stroke Limit Check Prior to Performing Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
2.4 ALARM SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
2.5 START LOCK/ INTERLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
2.6 MODE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
2.7 PATH SELECTION/ DISPLAY OF OPTIONAL PATH NAMES (TWO–PATH CONTROL) . . . . . 231
2.8 STATUS OUTPUT SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
2.9 VREY OFF ALARM IGNORE SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
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2.10 ABNORMAL LOAD DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
2.11 SERVO/SPINDLE MOTOR SPEED DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
3. MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
3.1 JOG FEED/ INCREMENTEL FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
3.2 MANUAL HANDLE FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
3.3 MANUAL HANDLE INTERRUPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
3.4 TOOL AXIS DIRECTION HANDLE FEED FUNCTION/ TOOL AXIS
DIRECTION HANDLE FEED FUNCTION B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
3.4.1 Tool Axis Direction Handle Feed Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
3.4.2 Tool Axis Perpendiculad Direction Handle Feed Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
3.5 MANUAL LINEAR/CIRCULAR INTERPOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
3.6 MANUAL RIGID TAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
4. REFERENCE POSITION ESTABLISHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
4.1 MANUAL REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
4.2 SETTING THE REFERENCE POSITION WITHOUT DOGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
4.3 REFERENCE POSITION SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
4.4 REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
4.5 2ND REFERENCE POSITION RETURN/3RD, 4TH REFERENCE POSITION RETURN . . . . . . 324
4.6 FLOATING REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
4.7 BUTT–TYPE REFERENCE POSITION SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
5. AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
5.1 CYCLE START/FEED HOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
5.2 RESET AND REWIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
5.3 TESTING A PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
5.3.1 Machine Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
5.3.2 Dry Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
5.3.3 Single Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
5.4 MANUAL ABSOLUTE ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
5.5 OPTIONAL BLOCK SKIP/ADDITION OF OPTIONAL BLOCK SKIP . . . . . . . . . . . . . . . . . . . . . 358
5.6 SEQUENCE NUMBER COMPARISON AND STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
5.7 PROGRAM RESTART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
5.8 TOOL RETRACTION AND RETURN (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
5.9 EXACT STOP/EXACT STOP MODE/ TAPPING MODE/ CUTTING MODE (M SERIES) . . . . . . 369
5.10 BALANCE CUT (2–PATH CONTROL FOR T SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
5.11 DNC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
5.12 MANUAL INTERVENTION AND RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
5.13 RETREAT AND RETRY FUNCTIONS (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
6. INTERPOLATION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
6.1 POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
6.2 LINEAR INTERPOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
6.3 CIRCULAR INTERPOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
6.4 THREAD CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
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6.4.1 Thread Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
6.4.2 Thread Cutting Cycle Retract (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
6.5 SINGLE DIRECTION POSITIONING (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
6.6 HELICAL INTERPOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
6.7 INVOLUTE INTERPOLATION (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
6.8 POLAR COORDINATE INTERPOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
6.9 CYLINDRICAL INTERPOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
6.10 POLYGONAL TURNING (T SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
6.10.1 Polygonal Turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
6.10.2 Polygonal Turning with Two Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
6.11 NORMAL DIRECTION CONTROL (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
6.12 EXPONENTIAL INTERPOLATION (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
6.13 SMOOTH INTERPOLATION (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
6.14 HYPONENTIAL AXIS INTERPOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
7. FEEDRATE CONTROL/ACCELERATION AND
DECELERATION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
7.1 FEEDRATE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
7.1.1 Rapid Traverse Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
7.1.2 Cutting Feedrate Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452
7.1.3 Feed Per Minute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454
7.1.4 Feed Per Revolution/ Manual Feed Per Revolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
7.1.5 F1-digit Feed (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
7.1.6 Feedrate Inverse Time Specification (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
7.1.7 Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
7.1.7.1 Rapid Traverse Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
7.1.7.2 Feedrate Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
7.1.7.3 Second feedrate override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
7.1.7.4 Override Cancel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
7.1.8 Automatic Corner Override (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
7.1.9 External Deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473
7.1.10 Feed Stop Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475
7.1.11 Feedrate Clamping by Arc Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476
7.1.12 Automatic Corner Deceleration (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
7.1.13 Look–Ahead Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
7.1.14 High–precision Contour Control by RISC (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
7.1.14.1 Look–ahead acceleration/deceleration before interpolation . . . . . . . . . . . . . . . . . . . . . . . . . . 497
7.1.14.2 Automatic feedrate control function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
7.1.14.3 Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
7.1.14.4 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
7.1.14.5 Alarm and Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526
7.1.14.6 Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527
7.2 ACCELERATION/ DECELERATION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529
7.2.1 Automatic Acceleration/ Deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529
7.2.2 Bell–shaped Acceleration/ Deceleration for Rapid Traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534
7.2.3 Linear Acceleration/ Deceleration after Interpolation for Cutting Feed . . . . . . . . . . . . . . . . . . . . . . . . 537
7.2.4 Bell Shaped Acceleration/ Deceleration after Cutting Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541
7.2.5 Linear Acceleration/ Deceleration of Cutting Feed before Interpolation . . . . . . . . . . . . . . . . . . . . . . . 544
7.2.6 Corner Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
7.2.6.1 In–position check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
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7.2.6.2 In–position check Independently of Feed/Rapid traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . 551
7.2.6.3 Error Detect (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 553
7.2.7 Feed Forward in Rapid Traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 555
8. AUXILIARY FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556
8.1 MISCELLANEOUS FUNCTION/2ND AUXILIARY FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 557
8.2 AUXILIARY FUNCTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569
8.3 MULTIPLE M COMMANDS IN A SINGLE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571
8.4 HIGH–SPEED M/S/T/B INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
8.5 WAITING M CODE (TWO–PATH CONTROL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
8.6 M CODE LOOP CHECK FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
9. SPINDLE SPEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585
9.1 SPINDLE SPEED FUNCTION (S CODE OUTPUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
9.2 SPINDLE SERIAL OUTPUT/SPINDLE ANALOG OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
9.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
9.3 SPINDLE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
9.4 SPINDLE SPEED CONTROL FOR TWO–PATH LATHE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
9.5 CONSTANT SURFACE SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 635
9.6 SPINDLE SPEED FLUCTUATION DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640
9.7 ACTUAL SPINDLE SPEED OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645
9.8 SPINDLE POSITIONING (T SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 646
9.9 CS CONTOUR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667
9.10 MULTI-SPINDLE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 683
9.11 RIGID TAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 696
9.11.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 696
9.11.2 Connection Among Spindle, Spindle Motor, and Position Coder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 698
9.11.3 Rigid Tapping Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
9.11.4 Display Data on the Diagnosis Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
9.11.5 Command Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
9.11.6 Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
9.11.6.1 Signals for the rigid tapping function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
9.11.6.2 Signals related to S code output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713
9.11.6.3 Signals related to gear switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714
9.11.6.4 Signals related to second spindle rigid tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716
9.11.6.5 Signal addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
9.11.6.6 Notes on interface with the PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
9.11.7 Timing Charts for Rigid Tapping Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 721
9.11.7.1 When M29 is specified before G84 (G74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 722
9.11.7.2 M29 and G84 (G74) are specified in the same block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726
9.11.7.3 Specifying G84 (G74) for rigid tapping by parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 730
9.11.7.4 Timing to cancel rigid tapping mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 734
9.11.8 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 736
9.11.9 Alarm and Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 750
9.11.10 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 752
9.11.11 Reference item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 756
9.12 SPINDLE SYNCHRONOUS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757
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9.13 SPINDLE ORIENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 761
9.14 SPINDLE OUTPUT SWITCHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 764
9.15 THREE–SPINDLE SERIAL OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766
9.16 SIMPLE SPINDLE SYNCHRONOUS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 776
10.TOOL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 787
10.1 TOOL FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 788
10.2 TOOL COMPENSATION VALUE/ TOOL COMPENSATION NUMBER
/ TOOL COMPENSATION MEMORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 791
10.3 TOOL LIFE MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 798
10.4 CUTTER COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807
10.4.1 Cutter Compensation B, C (M Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807
10.4.2 Tool Nose Radius Compensation (T Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 811
11.PROGRAM COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 814
11.1 DECIMAL POINT PROGRAMMING/ POCKET CALCULATOR TYPE
DECIMAL POINT PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 815
11.2 G CODE SYSTEM (T SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 817
11.3 PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 821
11.4 INCH/METRIC CONVERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 824
11.5 HIGH SPEED CYCLE CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 829
11.6 CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 836
11.6.1 Custom Macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 836
11.6.2 Interruption Type Custom Macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 846
11.6.3 Custom Macro Variables Common to Two–path Control (T Series (Two–path Control)) . . . . . . . . . . 849
11.7 CANNED CYCLE (M SERIES)/CANNED CYCLE FOR HOLE MACHINING (T SERIES) . . . . . 851
11.8 EXTERNAL MOTION FUNCTION (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 861
11.9 CANNED CYCLE (T SERIES)/MULTIPLE REPETITIVE CANNED CYCLE (T SERIES) . . . . . . 863
11.10 MIRROR IMAGE FOR DOUBLE TURRETS (T SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 870
11.11 INDEX TABLE INDEXING FUNCTION (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 872
11.12 SCALING (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 880
11.13 COORDINATE SYSTEM ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 884
11.14 THREE–DIMENSIONAL COORDINATE CONVERSION (M SERIES) . . . . . . . . . . . . . . . . . . . . . 887
11.15 RETRACE (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 890
11.16 MACRO COMPILER/ EXECUTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 895
11.17 SMALL HOLE PECK DRILLING CYCLE (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 896
12.DISPLAY / SET / EDIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 903
12.1 DISPLAY/SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 904
12.1.1 Clock Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 904
12.1.2 Displaying Operation History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 905
12.1.3 Help Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 907
12.1.4 Displaying Alarm History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 908
12.1.5 Servo Tuning Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 909
12.1.6 Spindle Tuning Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 910
12.1.7 Waveform Diagnosis Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 911
12.1.8 Self–diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 913
12.1.9 Display of Hardware and Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 914
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12.1.10 Position Display Neglect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 915
12.1.11 Run Hour and Parts Count Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 917
12.1.12 Graphic Display/ Dynamic Graphic Display/Background Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . 922
12.1.13 Displaying Operating Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 931
12.1.14 Stamping the Machining Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 933
12.1.15 Software Operator’s Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 935
12.1.16 Multi–language Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 945
12.1.17 Remote Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 946
12.1.18 External Operator Message Logging and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 952
12.1.19 Erase CRT Screen Display/Automatic Erase CRT Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 953
12.2 EDIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 956
12.2.1 Part Program Storage Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 956
12.2.2 No. of Registered Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 957
12.2.3 Memory Protection Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 958
12.2.4 Password Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 960
12.2.5 Background Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 963
12.2.6 Playback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 964
12.2.7 Conversational Programming with Graphic Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 965
13.INPUT/OUTPUT OF DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 966
13.1 READER/PUNCHER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 967
13.2 REMOTE BUFFER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 974
13.3 DNC1 INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 975
13.4 DNC2 INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 984
13.5 EXTERNAL I/O DEVICE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 985
13.6 SIMULTANEOUS INPUT AND OUTPUT OPERATIONS (M SERIES) . . . . . . . . . . . . . . . . . . . . . 992
13.7 EXTERNAL PROGRAM INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 994
13.8 DATA INPUT/OUTPUT FUNCTIONS BASED ON THE I/O LINK . . . . . . . . . . . . . . . . . . . . . . . . 999
14.MEASUREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1022
14.1 TOOL LENGTH MEASUREMENT (M SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1023
14.2 AUTOMATIC TOOL LENGTH MEASUREMENT (M SERIES)
/ AUTOMATIC TOOL OFFSET (T SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1024
14.3 SKIP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1031
14.3.1 Skip Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1031
14.3.2 High–speed Skip Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1034
14.3.3 Multi–step Skip (T Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1038
14.3.4 Torque Limit Skip (T Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1042
14.3.5 Continuous High–speed Skip Function (M series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1045
14.4 ENTERING COMPENSATION VALUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1049
14.4.1 Input of Offset Value Measured A (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1049
14.4.2 Input of Tool Offset Value Measured B (T series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1051
14.4.3 Input of Measured Workpiece Origin Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1062
15.PMC CONTROL FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1063
15.1 PMC AXIS CONTROL/PMC AXIS SPEED CONTROL FUNCTION . . . . . . . . . . . . . . . . . . . . . . . 1064
15.2 EXTERNAL DATA INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1104
15.3 EXTERNAL WORKPIECE NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1113
15.4 SPINDLE OUTPUT CONTROL BY THE PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1116
15.5 EXTERNAL KEY INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1124
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15.6 DIRECT OPERATION BY PMC/MMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1130
APPENDIX
A. INTERFACE BETWEEN CNC AND PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1133
A.1 LIST OF ADDRESSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134
A.1.1 List of Addresses (One–Path Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134
A.1.2 List of Addresses (Two–path Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1153
A.2 LIST OF SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1189
A.2.1 List of Signals (In order of functions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1189
A.2.2 List of Signals (In order of symbols) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1208
A.2.3 List of Signals (In order of addresses) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1226
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1 AXIS CONTROL
1
1. AXIS CONTROL B–62753EN–1/01
1.1
CONTROLLED AXES
General
Series 16, Series 160 Item M series T series
No. of basic 1–path 3 axes 2 axes
controlled axes
2–path 3 axes per path 2 axes per path
Controlled axes 1–path Max. 8 axes Max. 8 axes
expansion (Including the Cs axis) (Including the Cs axis)
(total)
2–path Max. 7 axes per path Max. 7 axes per path
(Feed 6 axes + Cs axis) (Feed 6 axes + Cs axis)
Basic 1–path 2 axes 2 axes
simultaneously
controlled axes 2–path 2 axes per path 2 axes per path
Simultaneously 1–path Max. 6 axes Max. 6 axes
controlled axes
expansion
2–path Max. 6 axes per path Max. 6 axes per path
(total)
Series 18, Series 180 Item M series T series
No. of basic 1–path 3 axes 2 axes
controlled axes
2–path — 2 axes per path
Controlled axes 1–path Max. 6 axes Max. 6 axes
expansion (Including the Cs axis) (Including the Cs axis)
(total)
2–path — Max. 5 axes per path
(Feed 4 axes + Cs axis)
Basic 1–path 2 axes 2 axes
simultaneously
controlled axes 2–path — 2 axes per path
Simultaneously 1–path Max. 4 axes Max. 4 axes
controlled axes
expansion
2–path — Max. 4 axes per path
(total)
Parameter
1010 Number of CNC–controlled axes
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
2
B–62753EN–1/01 1. AXIS CONTROL
[Data type] Byte
[Valid data range] 1, 2, 3, ..., the number of controlled axes
Set the maximum number of axes that can be controlled by the CNC.
[Example] Suppose that the first axis is the X axis, and the second and subsequent
axes are the Y, Z, A, B, and C axes in that order, and that they are
controlled as follows:
X, Y, Z, and A axes: Controlled by the CNC and PMC
B and C axes: Controlled by the PMC
Then set this parameter to 4 (total 4: X, Y, Z, and A)
Alarm and message
Number Message Description
015 TOO MANY AXES COM- The number of the commanded axes ex-
MANDED ceeded that of simultaneously controlled
(M series) axes. Correct the program.
P/S ALARM An attempt was made to move the machine
along the axes, bu the number of the axes
exceeded the specified number of axes
controlled simultaneously. Alternatively, in
a block where the skip function activated by
the torque–limit reached signal (G31
P99/P98) was specified, either moving the
machine along an axis was not specified, or
moving the machine along multiple axes
was specified. Specify movement only
(T series) along one axis.
Note
NOTE
When the 9” CRT is fitted, the overall position display screen
and the position display screen for manual handle interrupt
can display up to eight axes. The positions of the 9th and
10th axes are not displayed on these screens when used
with 2–path control having nine or more axes.
Reference item
OPERATOR’S MANUAL II.2.1 Controlled Axes
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.2.1 Controlled Axes
(For Lathe) (B–62754EN)
3
1. AXIS CONTROL B–62753EN–1/01
1.2
SETTING EACH AXIS
1.2.1
Name of Axes
General Each axis that is controlled by the CNC (including those controlled by the
PMC) must be named. Select and set names from among X, Y, Z, A, B,
C, U, V, and W (with parameter 1020).
The names of the basic axes, however, are fixed (X, Y, and Z for the M
series and X and Z for the T series). The names of additional axes can be
selected, as desired, from the names other than those for the basic axes.
The same name cannot be assigned to more than one axis.
With 2–path control, the name of basic axis for one path is fixed; the
names of additional axes can be optionally selected from axes names
except axes names of basic axes by using parameter No. 1020. For one
path, the same axis name cannot be assigned to multiple axes, but the
same axis name can be used with the other path.
Parameter
1020 Name of the axis used for programming for each axis
[Data type] Byte axis
Set the name of the program axis for each control axis, with one of the
values listed in the following table:
Axis Set value Axis name Set value Axis name Set value
name
X 88 U 85 A 65
Y 89 V 86 B 66
Z 90 W 87 C 67
NOTE
1 In the T series, when G code system A is used, neither U,
V, nor W can be used as an axis name. Only when G code
system B or C is used, U, V, and W can be used as axis
names.
2 The same axis name cannot be assigned to more than one
axis.
3 When the secondary auxiliary function is provided, address
B cannot be used as an axis name. In the T series, when
CCR, #4 of parameter 3405, is set to 1, address A and C
may not be used with functions such as chamfering, corner
R, or direct drawing dimensions programming.
4
B–62753EN–1/01 1. AXIS CONTROL
Note
NOTE
With 2–path control, when information (such as the current
position) about each axis is displayed on the CRT screen,
an axis name may be followed by a subscript to indicate a
path number (e.g.,X1 and X2). This is axis name to help the
user to easily understand which path an axis belongs to.
When writing a program, the user must specify X, Y, Z, U,
V, W, A, B, and C without attaching a subscript.
Reference item
OPERATOR’S MANUAL II.2.2 NAMES OF AXES
(For Lathe) (B–62754EN)
OPERATOR’S MANUAL II.2.2 NAMES OF AXES
(For Machining Center)
(B–62764EN)
5
1. AXIS CONTROL B–62753EN–1/01
1.2.2
Increment System
General The increment system consists of the least input increment (for input ) and
least command increment (for output). The least input increment is the
least increment for programming the travel distance. The least command
increment is the least increment for moving the tool on the machine. Both
increments are represented in mm, inches, or degrees.
The increment system is classified into IS–B and IS–C (Tables 1.2.2(a)
and 1.2.2 (b)). Select IS–B or IS–C using bit 1 (ISC) of parameter 1004.
When selecting IS–C, the option of increment system 1/10 is necessary.
Table 1.2.2 (a) Increment system IS–B
Least input increment Least command increment
Metric mm 0.001mm(Diameter) 0.0005mm
system input
0.001mm(Radius) 0.001mm
machine
0.001deg 0.001deg
inch 0.0001inch(Diameter) 0.0005mm
inp t
input
0.0001inch(Radius) 0.001mm
0.001deg 0.001deg
Inch mm 0.001mm(Diameter) 0.00005inch
s stem
system inp t
input
0.001mm(Radius) 0.0001inch
machine
0.001deg 0.001deg
inch 0.0001inch(Diameter) 0.00005inch
inp t
input
0.0001inch(Radius) 0.0001inch
0.001deg 0.001deg
Table 1.2.2 (b) Increment system IS–C
Least input increment Least command increment
Metric mm 0.0001mm(Diameter) 0.00005mm
s stem
system inp t
input
0.0001mm(Radius) 0.0001mm
machine
0.0001deg 0.0001deg
inch 0.00001inch(Diameter) 0.00005mm
inp t
input
0.00001inch(Radius) 0.0001mm
0.0001deg 0.0001deg
Inch mm 0.0001mm(Diameter) 0.000005inch
s stem
system inp t
input
0.0001mm(Radius) 0.00001inch
machine
0.0001deg 0.0001deg
inch 0.00001inch(Diameter) 0.000005inch
inp t
input
0.00001inch(Radius) 0.00001inch
0.0001deg 0.0001deg
6
B–62753EN–1/01 1. AXIS CONTROL
NOTE
Diameter programming is used only for T series. Whether
diameter programming or radius programming is used is
selected by parameter DIAx (No. 1006#3) on each axis.
Also, parameter IPR (No. 1004#7) can make the least input
increment of IS–B and IS–C ten times the least command
increment on each axis.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
0000 INI
Setting entry is acceptable.
[Data type] Bit
INI Unit of input
0 : In mm
1 : In inches
#7 #6 #5 #4 #3 #2 #1 #0
1001 INM
NOTE
When this parameter is set, the power must be turned off
before operation is continued.
[Data type] Bit
INM Least command increment on the linear axis
0 : In mm (metric system machine)
1 : In inches (inch system machine)
#7 #6 #5 #4 #3 #2 #1 #0
1004 IPR ISC
IPR ISC ISA
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Bit
ISA, ISC The least input increment and least command increment are set.
IS-C IS-A Least input increment and Symbol
least command increment
7
1. AXIS CONTROL B–62753EN–1/01
NOTE
IS–A cannot be used at present.
IPR Whether the least input increment for each axis is set to a value 10 times as
large as the least command increment is specified, in increment systems
of IS–B and IS–C.
0 : The least input increment is not set to a value 10 times as large as the
least command increment.
1 : The least input increment is set to a value 10 times as large as the least
command increment.
If IPR is set to 1, the least input increment is set as follows:
Input increment Least input increment
NOTE
For IS–A, the least input increment cannot be set to a value
10 times as large as the least command increment.
When inch of input is specified, the least input increment
does not become 10 times as large as the least command
increment.
#7 #6 #5 #4 #3 #2 #1 #0
1006 DIAx
NOTE
When this parameter is changed, turn off the power before
continuing operation.
[Data type] Bit axis
DIAx Either a diameter or radius is set to be used for specifying the amount of
travel on each axis.
0 : Radius
1 : Diameter
Reference item
OPERATOR’S MANUAL II.2.3 Increment System
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.2.3 Increment System
(For Lathe) (B–62754EN)
8
B–62753EN–1/01 1. AXIS CONTROL
1.2.3
Specifying the
Rotation Axis
General Bit 0 (ROTx) of parameter 1006 can be used to set each axis to a linear
axis or rotation axis. Bit 1 (ROSx) of parameter 1006 can be used to select
the rotation axis type, A or B, for each axis. See the explanation of the
parameters for details of types A and B.
When the roll over function is used, the values displayed for absolute
coordinates are rounded by the shift amount per rotation, as set in
parameter No. 1260. This can prevent coordinates for the rotation axis
from overflowing. Displayed values for relative coordinates are also
rounded by the angle corresponding to one rotation when bit 2 (RRLx) of
parameter No. 1008 is set to 1. The roll–over function is enabled by
setting bit 0 (ROAx) of parameter 1008 to 1.
For an absolute command, the coordinates after the tool has moved are
values set in parameter No. 1260, and rounded by the angle corresponding
to one rotation. The tool moves in the direction in which the final
coordinates are closest when bit 1 of parameter No. 1008 is set to 0. For
an incremental command, the tool moves the angle specified in the
command.
9
1. AXIS CONTROL B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1006 ROSx ROTx
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Bit axis
ROTx, ROSx Setting linear or rotation axis.
ROSx ROTx Meaning
0 0 Linear axis
(1) Inch/metric conversion is done.
(2) All coordinate values are linear axis type.
(3) Stored pitch error compensation is linear axis type
(Refer to parameter No. 3624)
0 1 Rotation axis (A type)
(1) Inch/metric conversion is not done.
(2) Machine coordinate values are rounded in 0 to 360_.
Absolute coordinate values are rounded or not rounded
by parameter No. 1008#0 and #2.
(3) Stored pitch error compensation is the rotation type.
(Refer to parameter No. 3624)
(4) Automatic reference position return (G28, G30) is done
in the reference position return direction and the move
amount does not exceed one rotation.
1 0 Setting is invalid (unused)
1 1 Rotation axis (B type)
(1) Inch/metric conversion is not done.
(2) Machine coordinate values, absolute coordinate values
and relative coordinate values are linear axis type. (Is
not rounded in 0 to 360_)
(3) Stored pitch error compensation is linear axis type (Re-
fer to parameter No. 3624)
(4) The rotation axis roll over function and index table in-
dexing function (M series) cannot be used.
#7 #6 #5 #4 #3 #2 #1 #0
1008 RRLx RABx ROAx
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Bit axis
ROAx The roll–over function of a rotation axis is
0 : Invalid
1 : Valid
10
B–62753EN–1/01 1. AXIS CONTROL
NOTE
ROAx specifies the function only for a rotation axis (for
which ROTx, #0 of parameter No. 1006, is set to 1)
RABx In the absolute commands, the axis rotates in the direction
0 : In which the distance to the target is shorter.
1 : Specified by the sign of command value.
NOTE
RABx is valid only when ROAx is 1.
RRLx Relative coordinates are
0 : Not rounded by the amount of the shift per one rotation
1 : Rounded by the amount of the shift per one rotation
NOTE
1 RRLx is valid only when ROAx is 1.
2 Assign the amount of the shift per one rotation in parameter
No. 1260.
1260 Amount of a shift per one rotation of a rotation axis
NOTE
1 After setting the parameter, turn off the power once and turn
it on again to operate the machine.
2 This parameter is valid only when ROAx = 1.
[Data type] Two–word
[Unit of data]
Increment system Unit of data Standard value
IS–A 0.01 deg 36000
IS–B 0.001 deg 360000
IS–C 0.0001 deg 3600000
[Valid data range] 1000 – 9999999
Set the amount of a shift per one rotation of a rotation axis.
11
1. AXIS CONTROL B–62753EN–1/01
Note
NOTE
Rotary axis roll–over function cannot be used together with
the indexing function of the index table.
Reference item
OPERATOR’S MANUAL II.21.2 Rotary Axis Roll–over
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.20.2 Rotary Axis Roll–over
(For Lathe) (B–62754EN)
12
B–62753EN–1/01 1. AXIS CONTROL
1.2.4
Controlled Axes
Detach
General These signals release the specified control axes from control.
When attachments are used (such as a detachable rotary table), these
signals are selected according to whether the attachments are mounted.
The signals can also be used for switching the C axis and spindle on lathes.
When multiple rotary tables are used in turn, the tables must use motors
of the same model. Absolute pulse coders cannot be used.
Signal
Controlled axis detach
signals
DTCH1 – DTCH8 <G124>
[Classification] Input signal
[Function] These signals detach the control axes from control.
These signals are provided for each control axis; the affixed number of the
signal name shows the control axis number.
DTCH 1
1 ..... The 1st axis is detached.
2 ..... The 2nd axis is detached.
: :
: :
8 ..... The 8th axis is detached.
[Operation] When the signals are 1, the control unit operates as follows:
1) Position control is not executed at all. Servo motor excitation is cut.
2) Servo alarm on the axis is ignored.
3) Axis interlock signal is assumed to be zero on the detached axis.
4) A command for automatic or manual operation is effective for the axis,
but do not execute the command. The command is accepted but the
operation is restrained, because the axis interlock is 0. In an automatic
operation, the execution may stop and hold at at block.
5) Position display also displays the position of the detached axis.
13
1. AXIS CONTROL B–62753EN–1/01
Controlled axis detach
status signals
MDTCH1 – MDTCH8
<F110>
[Classification] Output signal
[Function] These signals notify the PMC that the corresponding axes have been
released from control.
These signals are provided for each control axis; the affixed number of the
signal name shows the control axis number.
MDTCH 1
1 ..... The 1st axis is detached.
2 ..... The 2nd axis is detached.
: :
: :
8 ..... The 8th axis is detached.
[Output condition] These signals are 1 in the following case:
– When the corresponding axes are released from control
These signals are 0 in the following case:
– When the corresponding axes are under control
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G124 DTCH8 DTCH7 DTCH6 DTCH5 DTCH4 DTCH3 DTCH2 DTCH1
F110 MDTCH8 MDTCH7 MDTCH6 MDTCH5 MDTCH4 MDTCH3 MDTCH2 MDTCH1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
0012 RMVx
Setting entry is acceptable.
[Data type] Bit axis
RMVx Releasing the assignment of the control axis for each axis
0 : Not released
1 : Released
NOTE
RMVx is valid when RMBx in parameter 1005 is 1.
#7 #6 #5 #4 #3 #2 #1 #0
1005 RMBx MCCx
[Data type] Bit axis
RMBx Releasing the assignment of the control axis for each axis (signal input
and setting input)
14
B–62753EN–1/01 1. AXIS CONTROL
0 : Invalid
1 : Valid
MCCx When an axis is released from control, control for the MCC signal for the
corresponding servo amplifier is
0 : Disabled
1 : Enabled
NOTE
If the servo motor for an axis is connected to a 2–axis or
other multiaxis amplifier, releasing the axis from control
causes servo alarm 401 (V ready off) to be output. This
alarm can be disabled by this parameter. When the servo
motor is disconnected from the CNC, however, servo alarm
401 is output, regardless of the value of the parameter, due
to the nature of multiaxis amplifier.
Caution
CAUTION
When a 2–axis or 3–axis amplifier is used, releasing only
one axis from control results in the output of servo alarm 401
(V ready off). Use 1–axis amplifiers for those axes to be
released from control, e.g., by replacing the rotary table.
Note
NOTE
1 Controlled axis detach signals DTCH1 <G124#0>, DTCH2
<G124#1>, and DTCH3 <G124#2> can be changed from 1
to 0 or from 0 to 1 when the power is first turned on or when
no movement is being executed along the corresponding
axis. If these signals are changed from 0 to 1 when the tool
is moving along the corresponding axis, the axis is released
from control upon completion of the movement.
2 For these signals to be attached, parameter no. 1005#7
must be set, indicating the axes are detachable.
3 Setting parameter no. 0012#7 from the MDI panel detaches
the axes in the same way as these signals.
4 Those axes that are released from control lose their
reference positions. Reference position return must,
therefore, be performed for the axes prior to executing move
commands for the axes. Specifying a move command
before reference position return has been performed
causes alarm 224 to be output (the alarm can be disabled
by setting bit 0 (ZRNx) of parameter 1005).
15
1. AXIS CONTROL B–62753EN–1/01
1.2.5
Outputting the
Movement State of an
Axis
General The movement state of each axis can be output to the PMC.
Signal
Axis moving signals
MV1 – MV8 <F102>
[Classification] Output signal
[Function] These signals indicate that a control axis is moving.
The signals are provided for each control axis, and the number in the
signal name corresponds to the control axis number.
MV 1
1 ..... The 1st axis is moving.
2 ..... The 2nd axis is moving.
3 ..... The 3rd axis is moving.
: :
: :
[Output condition] The signals turn to “1” in the following cases:
. The corresponding axis has started moving.
. In manual handle feed mode, the handle feed axis of the corresponding
axis has been selected.
The signals turn to “0” in the following case:
. Corresponding axis has stopped moving to be in-positioned.
. When the move command for the corresponding axis has been
distributed (when bit 6 (MVX) of parameter 3003 is 0)
. When deceleration for the corresponding axis has been completed and
the axis is set to the in–position condition. If in–position check is not
performed, when the deceleration for the corresponding axis is
completed. (When bit 6 (MVX) of parameter 3003 is 1)
Setting 1 in bit 7 (MVG) of parameter 3003 prevents these signals from
being output during drawing in dynamic graphics mode (drawing without
movement of the machine).
16
B–62753EN–1/01 1. AXIS CONTROL
Axis moving direction
signals
MVD1 – MVD8 <F106>
[Classification] Output signal
[Function] These signals indicate the movement direction of control axis.
They are provided for each control axis, and the number in the signal name
corresponds to the control axis number.
MVD 1
1 ..... The moving direction of the 1st axis is minus.
2 ..... The moving direction of the 2nd axis is minus.
3 ..... The moving direction of the 3rd axis is minus.
: :
: :
[Output condition] “1” indicates the corresponding axes are moving in the minus direction,
and “0” indicates they are moving in the plus direction.
CAUTION
These signals maintain their existing condition during a
stop, indicating the direction of the axes’ movement before
being stopped.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F102 MV8 MV7 MV6 MV5 MV4 MV3 MV2 MV1
F106 MVD8 MVD7 MVD6 MVD5 MVD4 MVD3 MVD2 MVD1
Parameter
Setting the output format
of the axis–in–movement #7 #6 #5 #4 #3 #2 #1 #0
signal 3003 MVG MVX
[Data type] Bit
MVX The axis–in–movement signal is set to 0 when:
0: Distribution for the axis is completed. (The signal is set to 0 in
deceleration.)
1: Deceleration of the axis is terminated, and the current position is in the
in–position.
When the deceleration–time in–position check is suppressed by
setting bit 5 (NCI) of parameter No. 1601, the signal is set to 0 at the
end of deceleration.
MVG While drawing using the dynamic graphics function (with no machine
movement), the axis–in–movement signal is:
0: Output
1: Not output
17
1. AXIS CONTROL B–62753EN–1/01
Caution
CAUTION
Axis moving signals and axis moving direction signals are
output in both automatic and manual operations.
1.2.6
Mirror Image
General Mirror image can be applied to each axis, either by signals or by
parameters (setting input is acceptable). All movement directions are
reversed during automatic operation along axes to which a mirror image
is applied.
X
B
A B’
Z
0
When M1 signal turned to “1” at point A
Mirror image (Example for T series)
However, the following directions are not reversed:
– Direction of manual operation and direction of movement, from the
intermediate position to the reference position during automatic
reference position return (for the M and T series)
– Approach direction for single direction positioning (G60) and shift
direction for boring cycles (G76 and G87) (for M series only)
Mirror image check signals indicate whether mirror image is applied to
each axis. System variable #3007 contains the same information (refer
to the operator’s manual).
Signal
Mirror image signal
MI1 – MI8 <G106>
[Classification] Input signal
[Function] Apply mirror image to the specified axes.
[Operation] Apply mirror image to those axes for which the signals are 1.
These signals are provided for the controlled axes on a one–to–one basis.
A number appended to a signal represents the controlled axis number.
18
B–62753EN–1/01 1. AXIS CONTROL
MI 1
1 ..... Applies mirror image to the 1st axis.
2 ..... Applies mirror image to the 2nd axis.
3 ..... Applies mirror image to the 3rd axis.
: :
: :
The mirror image signal can be turned to “1” in the following cases:
a) During offset cancel;
b) When the CNC is in the automatic operation stop state and not in the
feed hold state.
Mirror image check
signal
MMI1 – MMI8<F108>
[Classification] Output signal
[Function] These signals indicate the mirror image condition of each axis. The mirror
image is set by taking the logical sum of the signal from the MDI panel
and the input signal of the machine tool, then relaying the information to
the machine tool.
These signals are provided for every control axis; the numeral in the signal
name indicates the relevant control axis number.
MMI 1
1 ..... Mirror image is applied to the 1st axis
2 ..... Mirror image is applied to the 2nd axis
3 ..... Mirror image is applied to the 3rd axis
: :
: :
[Output condition] These signals turn to “1” when:
· Mirror image signal MIn of the corresponding axis is “1”; or
· Mirror image of the corresponding axis is turned on by setting data
from the MDI panel.
These signals turn to “0” when:
· Mirror image signal (MIn) of the corresponding axis is “0” and the
setting of the mirror image in the control unit is turned off.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G106 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1
F108 MMI8 MMI7 MMI6 MMI5 MMI4 MMI3 MMI2 MMI1
19
1. AXIS CONTROL B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
0012 MIRx
Setting entry is acceptable.
[Data type] Bit axis
MIRx Mirror image for each axis
0 : Mirror image is off.
1 : Mirror image is on.
Warning
WARNING
1 When programmable mirror image and ordinary mirror
image are specified at the same time, programmable mirror
image is applied first.
2 No programmable mirror image affects mirror image check
signals MMI1 to MMI8 <F108>.
Caution
CAUTION
Even when the mirror image is applied, commands which do
not actuate mirror image (such as automatic reference
position return and manual operation) do not affect mirror
image check signals MMI1 to MMI8 <F108>.
Reference item
OPERATOR’S MANUAL II.4.7 Mirror Image
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.7 Mirror Image
(For Lathe) (B–62754EN)
20
B–62753EN–1/01 1. AXIS CONTROL
1.2.7
Follow–up
General When position control is disabled for the controlled axes (when the servo
is off, during emergency stop, or during a servo alarm), if the machine is
moved, a positional error occurs. Follow–up is a function for changing
the current position of the CNC and reset the error counter to zero,
assuming a command corresponding to the error has been specified.
You can select whether to perform follow–up for axes for which the servo
is turned off.
Follow–up is always performed during emergency stop or a servo alarm.
When follow–up is not When signal *FLWU is 1 or bit 0 (FUPx) of parameter 1819 is 1,
performed for axes for follow–up is not performed. The error is added to the error counter as a
which the servo is servo error. In this case, the machine moves to compensate for the error
turned off when the servo off signal changes to 0.
In general, follow–up is not used if the machine is mechanically clamped
when position control is disabled for the controlled axes.
When follow–up is When *FLWU is “0”, the follow-up function is engaged. The present
performed for the axes position of the CNC is changed to reset the error counter to zero. The
for which the servo is machine tool remains in a deviated position, but since the present position
turned off of the CNC changes correspondingly, the machine moves to the correct
position when the absolute command is next applied.
In general, follow–up should be used when motors are driven by
mechanical handles.
Signal
Follow–up signal
*FLWU <G007#5>
[Classification] Input signal
[Function] Select whether to perform follow–up when the servo is turned off for those
axes for which bit 0 (FUPx) of parameter 1819 is 0.
[Operation] 0: Performs follow–up.
1: Does not perform follow–up.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G007 *FLWU
21
1. AXIS CONTROL B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1819 FUPx
[Data type] Bit axis
FUPx To perform follow–up when the servo is off is set for each axis.
0: The follow–up signal, *FLWU, determines whether follow–up is
performed or not.
When *FLWU is 0, follow–up is performed.
When *FLWU is 1, follow–up is not performed.
1: Follow–up is not performed.
CAUTION
When the index table indexing function (M series) is used,
be sure to set FUPx of the 4th axis to 1.
Reference item
CONNECTION MANUAL 1.2.8 Servo Off (Mechanical handle)
(This manual)
22
B–62753EN–1/01 1. AXIS CONTROL
1.2.8
Servo off (Mechanical
handle)
General Place the controlled axes in the servo off state; that is, they stop the current
to the servo motor, which disables position control. However, the
position detection feature functions continuously, so the current position
is not lost.
These signals are used to prevent the servo motors from overloading when
the tools on the axes are mechanically clamped under certain machining
conditions on the machine, or to move the machine by driving the motors
by mechanical handles.
Signal
Servo off signal
SVF1 – SVF8 <G126>
[Classification] Input signal
[Function] Select whether to place each axis in the servo off state.
* SVF 1
1 ..... Servo off for the first axis
2 ..... Servo off for the second axis
3 ..... Servo off for the third axis
: :
[Operation] These signals place those axes for which the signals are 1 in the servo off
state (the current to the servo motor is stopped), thus disabling position
control. However, the position detection feature continues to function, so
the current position is not lost.
These signals are provided for the controlled axes on a one–to–one basis.
A number appended to a signal represents a controlled axis number.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G126 SVF8 SVF7 SVF6 SVF5 SVF4 SVF3 SVF2 SVF1
23
1. AXIS CONTROL B–62753EN–1/01
Caution
CAUTION
1 In general, interlock is applied to an axis while the servo off
signal for that axis is 1.
2 When one of these signals turns to “1”, the servo motor is
turned off. The mechanical clamp is done by using the
auxiliary function. Set the timing for the auxiliary function,
mechanical clamp and servo off signals as shown in the
diagram below. The clamp command auxiliary function
should be executed only after the distribution end signal
(DEN) turned to “1”.
Clamp Unclamp command
MF
Machine
clamp
Servo off state
SVF1, ...
FIN
Reference item
CONNECTION MANUAL 1.2.7 Follow–up
(This manual)
24
B–62753EN–1/01 1. AXIS CONTROL
1.2.9
Position Switch
General Position switch signals can be output to the PMC while the machine
coordinates along a controlled axes are within a specified ranges.
Signal
Position switch signal
PSW01 – PSW10
<F070#0 – F071#1>
[Classification] Output signal
[Function] Notifies that the machine coordinates along the controlled axes specified
by parameters (6910 to 6919) are within the ranges specified by
parameters (6930 to 6939 and 6950 to 6959). Up to ten position switch
signals can be output.
[Output condition] These signals are 1 in the following case:
· When the machine coordinates along the controlled axes are within the
specified ranges.
These signals are 0 in the following case:
· When the machine coordinates along the controlled axes are not within
the specified ranges.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F070 PSW08 PSW07 PSW06 PSW05 PSW04 PSW03 PSW02 PSW01
F071 PSW10 PSW09
25
1. AXIS CONTROL B–62753EN–1/01
Parameter
Setting the
correspondence
between the position
switch signals and the
controlled axes
6910 Axis corresponding to the first position switch
6911 Axis corresponding to the second position switch
6912 Axis corresponding to the third position switch
6913 Axis corresponding to the fourth position switch
6914 Axis corresponding to the fifth position switch
6915 Axis corresponding to the sixth position switch
6916 Axis corresponding to the seventh position switch
6917 Axis corresponding to the eighth position switch
6918 Axis corresponding to the ninth position switch
6919 Axis corresponding to the tenth position switch
[Data type] Byte
[Valid data range] 1, 2, 3, . . . , control axis count
These parameters specify the control–axes numbers corresponding to the
first through tenth position switch functions. A corresponding position
switch signal is output to PMC when the machine coordinate value of a
corresponding axis is within the range that is set using a parameter.
NOTE
Set 0 for those position switch numbers that are not to be
used.
Setting the machine
coordinate ranges for
which the position
switch signals are output
Maximum operation
range 6930 Maximum operation range of the first position switch
6931 Maximum operation range of the second position switch
6932 Maximum operation range of the third position switch
6933 Maximum operation range of the fourth position switch
26
B–62753EN–1/01 1. AXIS CONTROL
6934 Maximum operation range of the fifth position switch
6935 Maximum operation range of the sixth position switch
6936 Maximum operation range of the seventh position switch
6937 Maximum operation range of the eighth position switch
6938 Maximum operation range of the ninth position switch
6939 Maximum operation range of the tenth position switch
6940 Maximum operation range of the eighth position switch
6941 Maximum operation range of the ninth position switch
6942 Maximum operation range of the tenth position switch
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to +99999999
These parameters set the maximum operation range of the first through
tenth position switches.
Minimum operation
range 6950 Minimum operation range of the first position switch
6951 Minimum operation range of the second position switch
6952 Minimum operation range of the third position switch
6953 Minimum operation range of the fourth position switch
6954 Minimum operation range of the fifth position switch
6955 Minimum operation range of the sixth position switch
6956 Minimum operation range of the seventh position switch
6957 Minimum operation range of the eighth position switch
6958 Minimum operation range of the ninth position switch
6959 Minimum operation range of the tenth position switch
[Data type] Two–word
27
1. AXIS CONTROL B–62753EN–1/01
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to +99999999
These parameters set the minimum operation range of the first through
tenth position switches.
28
B–62753EN–1/01 1. AXIS CONTROL
1.3
ERROR
COMPENSATION
1.3.1
Stored Pitch Error
Compensation
General If pitch error compensation data is specified, pitch errors of each axis can
be compensated in detection unit per axis.
Pitch error compensation data is set for each compensation position at the
intervals specified for each axis. The origin of compensation is the
reference position to which the tool is returned.
Pitch error compensation data can be set with external devices such as the
Handy File (see Operator’s manual). Compensation data can also be set
directly with the MDI panel.
The following parameters must be set for pitch error compensation. Set
the pitch error compensation value for each pitch error compensation
position number set by these parameters.
In the following example, 33 is set for the pitch error compensation
number at the reference position.
Pitch error compensation value (absolute value)
Compensation number pa-
3 rameter for the compensa-
Compensation number parameter
tion position having the
for the reference position (No.
largest value (No. 3622)
3620) 2
31 32 33 34 35 36 37
Reference position
–1
Compensation magnification
parameter (No. 3623)
–2
Compensation number parameter Compensation interval
for the compensation position hav- parameter (No. 3624)
ing the smallest value (No. 3621)
Compensation
31 32 33 34 35 36 37
position number
Compensation +3 –1 –1 +1 +2 –1 –3
value to be set
· Number of the pitch error compensation position at the reference
position (for each axis): Parameter 3620
· Number of the pitch error compensation position having the smallest
value (for each axis): Parameter 3621
· Number of the pitch error compensation position having the largest
value (for each axis): Parameter 3622
· Pitch error compensation magnification (for each axis): Parameter
3623
29
1. AXIS CONTROL B–62753EN–1/01
· Interval of the pitch error compensation positions (for each axis):
Parameter 3624
Procedure for displaying and setting the pitch error compensation data
1 Set the following parameters:
⋅ Number of the pitch error compensation position at the
reference position (for each axis): Parameter 3620
⋅ Number of the pitch error compensation position having the
smallest value (for each axis): Parameter 3621
⋅ Number of the pitch error compensation position having the
largest value (for each axis): Parameter 3622
⋅ Pitch error compensation magnification (for each axis):
Parameter 3623
⋅ Interval of the pitch error compensation positions (for each
axis): Parameter 3624
2 Press function key SYSTEM
.
3 Press the continuous menu key , then press chapter selection soft
Continuous menu key
key [PITCH].
The following screen is displayed:
PIT–ERROR SETTING O0000 N00000
NO. DATA NO. DATA NO. DATA
0000 0 0010 0 0020 0
0001 0 0011 0 0021 0
0002 0 0012 0 0022 0
0003 0 0013 0 0023 0
(X)0004 0 0014 0 0024 0
0005 0 0015 0 0025 0
0006 0 0016 0 0026 0
0007 0 0017 0 0027 0
0008 0 0018 0 0028 0
0009 0 0019 0 0029 0
> _
MEM **** *** *** 16:05:59
[ NO.SRH ][ ON:1 ][ OFF:0 ][ +INPUT ][ –INPUT ]
4 Move the cursor to the compensation point number to be set in either
of the following ways:
⋅ Enter the compensation point number and press the [NO.SRH]
soft key.
⋅ Move the cursor to the compensation point number using the
PAGE
page keys, PAGE
and , and cursor keys, , , ,
and .
5 Enter a value with numeric keys and press the [INPUT] soft key.
30
B–62753EN–1/01 1. AXIS CONTROL
Explanations
Specifying the To assign the compensation positions for each axis, specify the positive
compensation point direction or the negative direction in reference to the compensation
position No. of the reference position. If the machine stroke exceeds the
specified range on either the positive direction or the negative direction,
the pitch error compensation does not apply beyond the range.
Compensation point 1024 compensation positions from No. 0 to 1023 are available on the
number pitch error setting screen. Assign arbitrary positions for each axis using
parameters.
The number of the compensation position at the reference position
(parameter 3620), number of the compensation position having the
smallest value (parameter 3621), and number of the compensation
position having the largest value (parameter 3622) must be set for each
axis.
The name of each axis is displayed before the smallest compensation
position number on the pitch error setting screen.
Examples
For linear axis ⋅ Machine stroke: –400 mm to +800 mm
⋅ Interval between the pitch error compensation positions: 50 mm
⋅ No. of the compensation position of the reference position: 40
If the above is specified, the No. of the farthest compensation position in
the negative direction is as follows:
No. of the compensation position of the reference position – (Machine
stroke on the negative side/Interval between the compensation
positions) + 1
= 40 – 400/50 + 1= 33
No. of the farthest compensation position in the positive direction is as
follows:
No. of the compensation position of the reference position + (Machine
stroke on the positive side/Interval between the compensation
positions)
= 40 + 800/50= 56
The correspondence between the machine coordinate and the
compensation position No. is as follows:
–400 –350 –100 –50 0 50 100 750 800
Machine
coordinate (mm)
Compensation
point number.
33 39 40 41 42 56
Compensation values are output at the positions indicated by .
31
1. AXIS CONTROL B–62753EN–1/01
Therefore, set the parameters as follows:
Parameter Setting value
3620 : Compensation number for the reference position 40
3621 : Smallest compensation position number 33
3622 : Largest compensation position number 56
3623 : Compensation magnification 1
3624 : Interval between pitch error compensation positions 50000
The compensation amount is output at the compensation position No.
corresponding to each section between the coordinates.
The following is an example of the compensation amounts.
No 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 56
+2 +1 +1 –2 0 –1 0 –1 +2 +1 0 –1 –1 –2 0 +1 +2 1
Pitch error compensation value
+4 (absolute value)
+3
+2
+1
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 AA
0 (mm)
–400 –300 –200 –100 –1 100 200 300 400
–2
Reference –3
position
–4
32
B–62753EN–1/01 1. AXIS CONTROL
For rotary axis ⋅Amount of movement per rotation: 360°
⋅ Interval between pitch error compensation positions: 45°
⋅ No. of the compensation position of the reference position: 60
If the above is specified, the No. of the farthest compensation position in
the negative direction for the rotating axis is always equal to the
compensation position No. of the reference position.
The No. of the farthest compensation position in the positive direction is
as follows:
No. of the compensation position of the reference position + (Move
amount per rotation/Interval between the compensation positions)
= 60 + 360/45= 68
The correspondence between the machine coordinate and the
compensation position No. is as follows:
Reference position 0.0
45.0 315.0
(61) (68)
(60)
(62) (67)
(+)
90.0 270.0
(63) (66)
(64) (65)
135.0 225.0
180.0
Compensation values are output at the positions indicated by .
Therefore, set the parameters as follows:
Parameter Setting value
3620 : Compensation number for the reference position 60
3621 : Smallest compensation position number 60
3622 : Largest compensation position number 68
3623 : Compensation magnification 1
3624 : Interval between pitch error compensation positions 45000
If the sum of the compensation values for positions 61 to 68 is not 0, pitch
error compensation values are accumulated for each rotation, causing
positional deviation.
The same value must be set for compensation positions 60 and 68.
33
1. AXIS CONTROL B–62753EN–1/01
The following is an example of compensation amounts.
No 60 61 62 63 64 65 66 67 68
+1 –2 +1 +3 –1 –1 –3 +2 +1
Pitch error compensation value
(absolute value)
+4
+3
68 +2
(60)
+1 68
61 62 63 64 65 66 67 61 62 63 64 65 66 67 (60) 61 62
45 90 135 180 225 270 315 0 45 90 135 180 225 270 315 0 45 90 (deg)
–1
–2
–3
–4
Parameter
3620 Number of the pitch error compensation position for the reference position
for each axis
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Word axis
[Unit of data] Number
[Valid data range] 0 to 1023
Set the number of the pitch error compensation position for the reference
position for each axis.
3621 Number of the pitch error compensation position at extremely negative
position for each axis
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Word axis
[Unit of data] Number
[Valid data range] 0 to 1023
Set the number of the pitch error compensation position at the extremely
negative position for each axis.
34
B–62753EN–1/01 1. AXIS CONTROL
3622 Number of the pitch error compensation position at extremely positive
position for each axis
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Word axis
[Unit of data] Number
[Valid data range] 0 to 1023
Set the number of the pitch error compensation position at the extremely
positive position for each axis.
NOTE
This value must be larger than set value of parameter (No.
3620).
3623 Magnification for pitch error compensation for each axis
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Byte axis
[Unit of data] 1
[Valid data range] 0 to 100
Set the magnification for pitch error compensation for each axis.
If the magnification is set to 1, the same unit as the detection unit is used
for the compensation data.
3624 Interval between pitch error compensation positions for each axis
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
35
1. AXIS CONTROL B–62753EN–1/01
[Valid data range] 0 to 99999999
The pitch error compensation positions are arranged with equally spaced.
Set the space between two adjacent positions for each axis.
The minimum interval between pitch error compensation positions is
limited and obtained from the following equation:
Minimum interval of pitch error compensation positions = maximum
feedrate (rapid traverse rate)/3750
Unit:
· Minimum interval of pitch error compensation positions mm, inches,
deg.
· Maximum feed rate
mm/min, inch/min, deg/min
[Example] When the maximum rapid traverse rate is 15000 mm/min, the minimum
interval between pitch error compensation positions is 4 mm.
Warning
WARNING
1 Compensation value range
Compensation values can be set within the range from –7
x compensation magnification (detection unit) to +7 x
compensation magnification (detection unit). The
compensation magnification can be set for each axis within
the range from 0 to 100 in parameter 3623.
2 Intervals of compensation positions
The pitch error compensation positions are arranged with
equally spaced. Set the space between two adjacent
positions for each axis to the parameter (No. 3624).
3 Pitch error compensation of the rotary axis
For the rotating axis, the interval between the pitch error
compensation positions shall be set to one per integer of the
amount of movement (normally 3605) per rotation. The sum
of all pitch error compensation amounts per rotation must be
made to 0. Also, set the same compensation value to a
position and the same position with one rotation.
4 Conditions where pitch error compensation is not
performed
Note that the pitch error is not compensated in the following
cases:
· When the machine is not returned to the reference
position after turning on the power. This excludes the
case where an absolute position detector is employed.
· If the interval between the pitch error compensation
positions is 0.
· If the compensation position Nos. on the positive or
negative direction do not fall within the range of 0 to
1023.
· If the compensation position Nos. do not conform to the
following relationship:
Negative side Reference position < Positive side
36
B–62753EN–1/01 1. AXIS CONTROL
Reference item
OPERATOR’S MANUAL III 8.6.3 Inputting pitch error compensation data
(For Machining Center)
(B–62764EN) III 8.6.4 Outputting pitch error compensation data
III 11.5.2 Displaying and setting pitch error com-
pensation data
OPERATOR’S MANUAL III 8.6.3 Inputting pitch error compensation data
(For Lathe) (B–62754EN)
III 8.6.4 Outputting pitch error compensation data
III 11.5.2 Displaying and setting pitch error com-
pensation data
37
1. AXIS CONTROL B–62753EN–1/01
1.3.2
Backlash
Compensation
General
Backlash compensation Function for compensating for lost motion on the machine. Set a
compensation value in parameter No. 1851, in detection units from 0 to
"9999 pulses for each axis.
Backlash compensation More precise machining can be performed by changing the backlash
for each rapid traverse compensating value depending on the feedrate, the rapid traverse or the
and cutting feed cutting feed.
Let the measured backlash at cutting feed be A and the measured backlash
at rapid traverse be B. The backlash compensating value is shown below
depending on the change of feedrate (cutting feed or rapid traverse) and
the change of the direction of movement.
Change of feedrate Cutting feed to Rapid traverse Rapid traverse Cutting feed to
cutting feed to rapid traverse to cutting feed rapid traverse
Change of direction
of movement
Same direction 0 0 "α " (*α)
Opposite direction "A "B "(B+α) " (B+α)
@ = (A–B)/2
@ The positive or negative direction for compensating values is the
direction of movement.
Stopped during cutting feed Stopped during rapid traverse
α α
A B
⇒ ⇒
: Overrun
@ Assign the measured backlash at cutting feed (A) in parameter No.
1851 and that at rapid traverse (B) in parameter No. 1852.
38
B–62753EN–1/01 1. AXIS CONTROL
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1800 RBK
[Data type] Bit
RBK Backlash compensation applied separately for cutting feed and rapid
traverse
0: Not performed
1: Performed
1851 Backlash compensating value for each axis
[Data type] Word axis
[Unit of data] Detection unit
[Valid data range] –9999 to +9999
Set the backlash compensating value for each axis.
When PBK is 1, set the backlash compensating value for cutting feed.
When the machine moves in the direction opposite to the reference
position return direction after the power is turned on, the first backlash
compensation is performed.
1852 Backlash compensating value used for rapid traverse for each axis
[Data type] Word axis
[Unit of data] Detection unit
[Valid data range] –9999 to +9999
Set the backlash compensating value used in rapid traverse for each axis.
This parameter is valid when RBK, is set to 1.
Caution
CAUTION
The backlash compensation for each rapid traverse and
cutting feed is not performed until the first reference position
return is completed after the power is turned on. Under this
state, the normal backlash compensation is performed
according to the value specified in parameter No. 1851
irrespective of a rapid traverse and a cutting feed.
Note
NOTE
When backlash compensation is applied separately for
cutting feed and rapid traverse, jog feed is regarded as
cutting feed.
39
1. AXIS CONTROL B–62753EN–1/01
1.3.3
Straightness
Compensation
General For a machine tool with a long stroke, deviations in straightness between
axes may deteriorate machining accuracy. For this reason, when an axis
moves, other axes are compensated in detection units to improve
straightness. This improvement results in better machining accuracy.
When an axis (parameter Nos. 5711 to 5713) moves, the corresponding
compensation axis (parameter Nos. 5721 to 5723) is compensated.
That is, the compensation axis is compensated at the pitch error
compensation point (See 1.3.1) of the moving axis.
Pitch error compensation points on moving axis
0 1 2 3 60 61 126 127
(1) (2) * (3) (4)
Machine coordinates for moving axis
a b c d
a g
e
b
a, b, c, d Compensation point numbers of the moving axis
(parameter No. 5501 to 5524)
a, b, g, e Compensation for compensation axis
(parameter No. 5551 to 5574)
The compensation from point a to point b is calculated from the formula:
(b–a)/(b–a).
Parameter
5711 Axis number of moving axis 1
5712 Axis number of moving axis 2
5713 Axis number of moving axis 3
[Classification] Input
[Data type] Byte
[Unit of data] Axis number (When 0, compensation is not performed.)
[Valid data range] 1 to Number of controlled axes
Set the axis numbers of moving axes.
40
B–62753EN–1/01 1. AXIS CONTROL
5721 Axis number of compensation axis 1 for moving axis 1
5722 Axis number of compensation axis 2 for moving axis 2
5723 Axis number of compensation axis 3 for moving axis 3
[Classification] Input
[Data type] Byte
[Unit of data] Axis number (When 0, compensation is not performed.)
[Valid data range] 1 to Number of controlled axes
Set the axis numbers of compensation axes.
5731 Compensation point number a of moving axis 1
5732 Compensation point number b of moving axis 1
5733 Compensation point number c of moving axis 1
5734 Compensation point number d of moving axis 1
5741 Compensation point number a of moving axis 2
5742 Compensation point number b of moving axis 2
5743 Compensation point number c of moving axis 2
5744 Compensation point number d of moving axis 2
5751 Compensation point number a of moving axis 3
5752 Compensation point number b of moving axis 3
5753 Compensation point number c of moving axis 3
5754 Compensation point number d of moving axis 3
[Classification] Input
[Data type] Word
[Unit of data] Number
(Compensation point numbers in stored pitch error compensation)
[Valid data range] 0 to 128 number of controlled axes
Set four compensation points for each moving axis.
41
1. AXIS CONTROL B–62753EN–1/01
5761 Compensation corresponding to compensation point number a of moving axis 1
5762 Compensation corresponding to compensation point number b of moving axis 1
5763 Compensation corresponding to compensation point number c of moving axis 1
5764 Compensation corresponding to compensation point number d of moving axis 1
5771 Compensation corresponding to compensation point number a of moving axis 2
5772 Compensation corresponding to compensation point number b of moving axis 2
5773 Compensation corresponding to compensation point number c of moving axis 2
5774 Compensation corresponding to compensation point number d of moving axis 2
5781 Compensation corresponding to compensation point number a of moving axis 3
5782 Compensation corresponding to compensation point number b of moving axis 3
5783 Compensation corresponding to compensation point number c of moving axis 3
5784 Compensation corresponding to compensation point number d of moving axis 3
[Classification] Input
[Data type] Word
[Unit of data] Detection unit
[Valid data range] –32768 to +32767
Set compensation for each compensation point.
Alarm and message
Number Message Description
5046 ILLEGAL PARAMETER Parameters related to straightness com-
(ST. COMP) pensation have been erroneously specified.
Possible causes are as follows:
1. Invalid axis numbers have been assigned
to move or compensation axes.
2. The number of pitch–error compensation
points between the maximum positive and
maximum negative points exceeds 128.
3. Straightness compensation point num-
bers have been assigned in other than as-
cending order.
4. Straightness compensation points could
not be located between the maximum posi-
tive and maximum negative pitch–error
compensation points.
5. The amount of compensation per com-
pensation point is too large or too small.
42
B–62753EN–1/01 1. AXIS CONTROL
Note
NOTE
1 The straightness compensation function can be used after
a moving axis and its compensation axis have returned to
the reference position.
2 After setting parameters for straightness compensation, be
sure to turn off the NC power.
3 Set parameters for straightness compensation according to
the following conditions:
S The compensation at a compensation point must be
within the range –128 to 127.
S Compensation points must be set so that “abcd”
is satisfied.
S Compensation points must exist between the
compensation point with the largest positive value and
that with the largest negative value in the stored pitch
error compensation data for each axis. Four
compensation points can be set to 0 at a time. In this
case, compensation is not performed.
4 To add the straightness compensation function option, the
stored pitch error compensation option is needed.
In this case, the number of compensation points of each
axis between the compensation point with the largest
positive value and that with the largest negative value in the
stored pitch error compensation data must be equal to or
less than 128.
5 Straightness compensation data is superposed on stored
pitch error compensation data and output.
43
1. AXIS CONTROL B–62753EN–1/01
1.4 The servo interface of the Series 16 features the following:
Digitally controlled AC servo motor
SETTINGS RELATED Motor feedback with serial pulse coders
TO SERVO– (1) Absolute pulse coder with a resolution of 1,000,000 pulses/rev
CONTROLLED AXES (2) Absolute pulse coder with a resolution of 65,536 pulses/rev
(3) Incremental pulse coder with a resolution of 10,000 pulses/rev
Scale feedback with A/B/Z signal interface
1.4.1
Parameters Related to
Servo
General Explanation of terms frequently used in CNC
Least command increment
The minimum unit of a command to be given from CNC to the
machine tool
Detection unit
The minimum unit which can detect the machine tool position
Command multiplier (CMR)
A constant to enable the weight of CNC command pulses to meet the
weight of pulses from the detector
Detection multiplier (DMR)
A constant to enable the weight of CNC command pulses to meet the
weight of pulses from the detector
CAUTION
The relations among the least command increment,
detection unit, CMR, and DMR are as specified below.
Least command increment = CMR detection unit
Move amount per revolution of motor
Detection unit =
DMR number of pulses of detector per revolution
The flexible feed gear function in the digital servo defines
constant DMR using two parameters (Nos. 2084 and 2085)
n and m (DMR = n/m).
44
B–62753EN–1/01 1. AXIS CONTROL
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1800 CVR
[Data type] Bit axis
CVR When velocity control ready signal VRDY is set ON before position
control ready signal PRDY comes ON
0: A servo alarm is generated.
1: A servo alarm is not generated.
#7 #6 #5 #4 #3 #2 #1 #0
1815 APCx APZx OPTx
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
[Data type] Bit axis
OPTx Position detector
0: A separate pulse coder is not used.
1: A separate pulse coder is used.
APZx Machine position and position on absolute position detector when the
absolute position detector is used
0: Not corresponding
1: Corresponding
WARNING
When an absolute position detector is used, after primary
adjustment is performed or after the absolute position
detector is replaced, this parameter must be set to 0, power
must be turned off and on, then manual reference position
return must be performed. This completes the positional
correspondence between the machine position and the
position on the absolute position detector, and sets this
parameter to 1 automatically.
APCx Position detector
0: Other than absolute position detector
1: Absolute position detector (absolute pulse coder)
#7 #6 #5 #4 #3 #2 #1 #0
1816 DM3x DM2x DM1x
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
45
1. AXIS CONTROL B–62753EN–1/01
[Data type] Bit axis
DM1x to DM3x Setting of detection multiply
Set value
Detection multiply
m ltiply
DM3x DM2x DM1x
0 0 0 1/2
0 0 1 1
0 1 0 3/2
0 1 1 2
1 0 0 5/2
1 0 1 3
1 1 0 7/2
1 1 1 4
NOTE
When the flexibly feed gear is used, do not use these
parameters. Set the numerator and denominator of DMR
to an appropriate values in parameters 2084 and 2085
respectively.
1820 Command multiply for each axis (CMR)
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
[Data type] Byte axis
Set a command multiply indicating the ratio of the least command
increment to the detection unit for each axis.
Least command increment = detection unit x command multiply
Relationship between the increment system and the least command
increment
Least command increment
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
The value set in the parameter is obtained as follows:
(1) When command multiply is 1/2 to 1/27
Set value = 1 + 100
(Command multiply)
Valid data range: 102 to 127
46
B–62753EN–1/01 1. AXIS CONTROL
(2) When command multiply is 1 to 48
Set value = 2 command multiply
Valid data range: 2 to 96
NOTE
When command multiply is 1 to 48, the set value must be
determined so that an integer can be set for command
multiply.
1821 Reference counter size for each axis
[Data type] Two–word axis
[Valid data range] 0 to 99999999
Set the size of the reference counter.
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
1825 Servo loop gain for each axis
[Data type] Word axis
[Unit of data] 0.01 s –1
[Valid data range] 1 to 9999
Set the loop gain for position control for each axis.
When the machine performs linear and circular interpolation (cutting), the
same value must be set for all axes. When the machine requires
positioning only, the values set for the axes may differ from one another.
As the loop gain increases, the response by position control is improved.
A too large loop gain, however, makes the servo system unstable.
The relationship between the positioning deviation (the number of pulses
counted by the error counter) and the feedrate is expressed as follows:
Positioning deviation = feedrate (loop gain)
60
Unit: Positioning deviation mm, inches, or deg
Feedrate: mm/min, inches/min, or deg/min
loop gain: s–1
1828 Positioning deviation limit for each axis in movement
[Data type] Two–word axis
[Unit of data] Detection unit
[Valid data range] 0 to 99999999
47
1. AXIS CONTROL B–62753EN–1/01
Set the positioning deviation limit in movement for each axis.
If the positioning deviation exceeds the positioning deviation limit during
movement, a servo alarm is generated, and operation is stopped
immediately (as in emergency stop).
Generally, set the positioning deviation for rapid traverse plus some
margin in this parameter.
1829 Positioning deviation limit for each axis in the stopped state
[Data type] Word axis
[Unit of data] Detection unit
[Valid data range] 0 to 32767
Set the positioning deviation limit in the stopped state for each axis.
If, in the stopped state, the positioning deviation exceeds the positioning
deviation limit set for stopped state, a servo alarm is generated, and
operation is stopped immediately (as in emergency stop).
1832 Feed stop positioning deviation for each axis
[Data type] Two–word axis
[Unit of data] Detection unit
[Valid data range] 0 to 99999999
Set the feed stop positioning deviation for each axis.
If the positioning deviation exceeds the feed stop positioning deviation
during movement, pulse distribution and acceleration/deceleration
control are stopped temporarily. When the positioning deviation drops to
the feed stop positioning deviation or below, pulse distribution and
acceleration/deceleration control are resumed.
The feed stop function is used to reduce overshoot in acceleration/
deceleration mainly by large servo motors.
Generally, set the middle value between the positioning deviation limit
during movement and the positioning deviation at rapid traverse as the
feed stop positioning deviation.
1850 Grid shift for each axis
[Data type] Two–word axis
[Unit of data] Detection unit
[Valid data range] 0 to ±99999999
A grid shift is set for each axis.
To shift the reference position, the grid can be shifted by the amount set in
this parameter. Up to the maximum value counted by the reference
counter can be specified as the grid shift.
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
48
B–62753EN–1/01 1. AXIS CONTROL
1.4.2
Absolute Position
Detection
General Even when the power to the CNC is turned off, a battery–powered pulse
coder stores the current position. No reference position return is required
when the power to the CNC is turned on next.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1815 APCx
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
[Data type] Bit axis
APCx Position detector
0: Other than absolute position detector
1: Absolute position detector (absolute pulse coder)
49
1. AXIS CONTROL B–62753EN–1/01
1.5
SETTINGS RELATED
WITH COORDINATE
SYSTEMS
1.5.1
Machine Coordinate
System
General Machine coordinate system is a coordinate system set with a zero point
proper to the machine system.
A coordinate system in which the reference position becomes the
parameter-preset (No. 1240) coordinate value when manual reference
position return is performed, is set. With G53 command, the machine
coordinate system is selected and the axis can be moved at rapid traverse
to the position expressed by the machine coordinates.
Parameter
1240 Coordinate value of the reference position on each axis in the machine
coordinate system
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
Set the coordinate values of the reference positions in the machine
coordinate system.
Warning
WARNING
Since the machine coordinate system must be set before
the G53 command is specified, at least one manual
reference position return or automatic reference position
return by the G28 command must be performed after the
power is turned on. This is not necessary when an
absolute–position detector is attached.
50
B–62753EN–1/01 1. AXIS CONTROL
Reference item
OPERATOR’S MANUAL II.8.1 MACHINE COORDINATE SYSTEM
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.8.1 MACHINE COORDINATE SYSTEM
(For Lathe) (B–62754EN)
1.5.2
Workpiece Coordinate
System/Addition of
Workpiece Coordinate
System Pair
General A coordinate system used for machining a workpiece is referred to as a
workpiece coordinate system. A workpiece coordinate system is to be set
with the CNC beforehand (setting a workpiece coordinate system).
A machining program sets a workpiece coordinate system (selecting a
workpiece coordinate system).
A set workpiece coordinate system can be changed by shifting its origin
(changing a workpiece coordinate system).
Setting a workpiece A workpiece coordinate system can be set using one of three methods:
coordinate system (1) Method using G92 (G50 for G code system A)
A workpiece coordinate system is set by specifying a value after G92
(G50) in the program.
(2) Automatic setting
If bit 0 (ZPR) of parameter No. 1201 is set beforehand, a workpiece
coordinate system is automatically set when manual reference
position return is performed.
This method can be used when no option is specified for the workpiece
coordinate system.
(3) Input using the CRT/MDI panel
Six workpiece coordinate systems can be set beforehand using the
CRT/MDI panel.
Selecting a workpiece The user can choose from set workpiece coordinate systems as described
coordinate system below.
(1) Selecting a workpiece coordinate system set by G92 (G50) or
automatic workpiece coordinate system setting
Once a workpiece coordinate system is selected, absolute commands
work with the workpiece coordinate system.
(2) Choosing from six workpiece coordinate systems set using the
CRT/MDI panel
By specifying a G code from G54 to G59, one of the workpiece
coordinate systems 1 to 6 can be selected.
51
1. AXIS CONTROL B–62753EN–1/01
G54 Workpiece coordinate system 1
G55 Workpiece coordinate system 2
G56 Workpiece coordinate system 3
G57 Workpiece coordinate system 4
G58 Workpiece coordinate system 5
G59 Workpiece coordinate system 6
Workpiece coordinate system 1 to 6 are established after reference
position return after the power is turned on. When the power is turned
on, G54 coordinate system is selected.
Changing workpiece The six workpiece coordinate systems specified with G54 to G59 can be
coordinate system changed by changing an external workpiece zero point offset value or
workpiece zero point offset value.
Three methods are available to change an external workpiece zero point
offset value or workpiece zero point offset value.
(1) Inputting from the CRT/MDI panel
(2) Programming by G10 or G92 (G50)
(3) Changing an external workpiece zero point offset value
Workpiece Workpiece Workpiece Workpiece
coordinate coordinate coordinate coordinate
system 1 (G54) system 2 (G55) system 3 (G56) system 4 (G57)
ZOFS2 ZOFS3
ZOFS1 ZOFS4
Workpiece
coordinate
ZOFS5 system 5 (G58)
EXOFS
ZOFS6
Machine zero Workpiece
coordinate
system 6 (G59)
EXOFS : External workpiece zero point offset value
ZOFS1AZOFS6 : Workpiece zero point offset value
Changing an external workpiece zero point offset value or workpiece zero point
offset value
52
B–62753EN–1/01 1. AXIS CONTROL
Workpiece coordinate When the coordinate system actually set by the G92 (G50) command or
system shift (T series) the automatic coordinate system setting deviates from the programmed
workpiece coordinate, the set coordinate system can be shifted.
Set the desired shift amount in the workpiece coordinate system shift
memory.
X
x X–Z: Coordinate system in programming
x–z : Current set coordinate system with shift
ÂÂÂ amount 0
ÂÂÂ
(coordinate system to be modified by
shifting)
ÂÂÂ
O’
ÂÂÂ z
Shift
Z
O
Set the shift amount from O’ to O in the workpiece coordinate system shift memory.
Workpiece Coordinate System shift
Addition of workpiece Besides the six workpiece coordinate systems (standard workpiece
coordinate system pair coordinate systems) selectable with G54 to G59, 48 or 200 additional
(M series) workpiece coordinate systems (additional workpiece coordinate systems)
can be used.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1201 AWK ZPI ZPR
[Data type] Bit
ZPR Automatic setting of a coordinate system when the manual reference
position return is performed
0 : Not set automatically
1 : Set automatically
ZPI Coordinates at the reference position when a coordinate system is set
automatically
0 : Value set in parameter No. 1250 is used.
1 : For input in mm, the value set in parameter 1250 is used, or for input in
inches, the value set in parameter No. 1251 is used.
AWK Action taken after the workpiece zero point offset value is changed
0 : The absolute coordinate value is changed when the first automatic
operation is performed.
1 : The absolute coordinate value is changed immediately.
53
1. AXIS CONTROL B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
1202 G50 EWS EWD
[Data type] Bit
EWD The shift direction of the workpiece coordinate system is:
0 : The direction specified by the external workpiece zero point offset
value
1 : In the opposite direction to that specified by the external workpiece
zero point offset value
X X X X
EWD=0 EWD=1
Z Z (Shifted workpiece
coordinate system)
EXOFS –EXOFS
Z (Original workpiece
Z
coordinate system)
EXOFS : External workpiece zero point offset value
EWS Shift value of the workpiece coordinate system and external workpiece
zero point offset value are
0 : Stored in the separate memory areas.
1 : Stored in the same memory area, that is, the shift and the offset values
are the same.
G50 When the CNC has commands G54 to G59 specifying workpiece
coordinate systems (optional function), if the G50 command for setting a
coordinate system (or the G92 command in G command system B or C) is
specified,
0 : The G50 (or G92) command is executed without an alarm.
1 : P/S alarm No. 010 is issued and the G50 (or G92) command is not
executed.
1220 External workpiece zero point offset value
[Data type] Two–word axis
[Unit of data]
Input increment IS–A IS–B IS–C Unit
Linear axis (input in mm) 0.01 0.001 0.0001 mm
Linear axis (input in inches) 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –7999 to 7999
This is one of the parameters that give the position of workpiece
coordinate system (G54 to G59). It gives an offset of the workpiece zero
point common to all workpiece coordinate systems. In general, the offset
varies depending on the workpiece coordinate systems. The parameter
value can also be set from the PMC by using the external data input
function.
54
B–62753EN–1/01 1. AXIS CONTROL
1221 Workpiece zero point offset value in workpiece coordinate system1 (G54)
1222 Workpiece zero point offset value in workpiece coordinate system2 (G55)
1223 Workpiece zero point offset value in workpiece coordinate system3 (G56)
1224 Workpiece zero point offset value in workpiece coordinate system4 (G57)
1225 Workpiece zero point offset value in workpiece coordinate system5 (G58)
1226 Workpiece zero point offset value in workpiece coordinate system6 (G59)
[Data type] Two–word axis
[Unit of data]
Input increment IS–A IS–B IS–C Unit
Linear axis (input in mm) 0.01 0.001 0.0001 mm
Linear axis (input in inches) 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
The workpiece zero point offset values in workpiece coordinate systems 1
to 6 (G54 to G59) are set.
Workpiece coordinate system 1 (G54)
Workpiece coordinate system 2 (G55)
Workpiece zero point offset
Origin of machine coordinate system
1250 Coordinate value of the reference position used when automatic coordinate
system setting is performed
[Data type] Two–word axis
[Unit of data]
Input increment IS–A IS–B IS–C Unit
Linear axis (input in mm) 0.01 0.001 0.0001 mm
Linear axis (input in inches) 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
55
1. AXIS CONTROL B–62753EN–1/01
[Valid data range] –99999999 to 99999999
Set the coordinate value of the reference position on each axis to be used
for setting a coordinate system automatically.
1251 Coordinate value of the reference position used when automatic coordinate
system setting is performed with inch input
[Data type] Two–word axis
Input increment IS–A IS–B IS–C Unit
Linear axis (input in inches) 0.001 0.0001 0.00001 inch
[Valid data range] –99999999 to 99999999
Set the coordinate value of the reference position on each axis to be used
for setting a coordinate system automatically when input is performed in
inches.
NOTE
This parameter is valid when ZPI in parameter 1201 is set
to 1.
Reference item
OPERATOR’S MANUAL II.8.2 WORK COORDINATE SYSTEM
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.8.2 WORK COORDINATE SYSTEM
(For Lathe) (B–62754EN)
56
B–62753EN–1/01 1. AXIS CONTROL
1.5.3
Rotary Axis Roll Over
General The roll–over function prevents coordinates for the rotation axis from
overflowing. The roll–over function is enabled by setting bit 0 (ROAx)
of parameter 1008 to 1.
For an incremental command, the tool moves the angle specified in the
command. For an absolute command, the coordinates after the tool has
moved are values rounded by the angle corresponding to one rotation set
in parameter No. 1260. The tool moves in the direction in which the final
coordinates are closest when bit 1 (RABx) of parameter No. 1008 is set
to 0. Displayed values for relative coordinates are also rounded by the
angle corresponding to one rotation when bit 2 (RRLx) of parameter No.
1008 is set to 1.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1006 ROSx ROTx
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Bit axis
ROTx, ROSx Setting linear or rotation axis
ROSx ROTx Description
0 0 Linear axis
(1) Inch/metric conversion is done.
(2) All coordinate values are linear axis type.
(Not rounded in 0 to 360_)
(3) Stored pitch error compensation is linear axis type (Refer to
parameter No. 3624)
0 1 Rotation axis (A Type)
(1) Inch/metric conversion is not done.
(2) Machine coordinate values are rounded in 0 to 360_. Absolute
coordinate values and relative coordinate values are rounded or
not rounded by parameter No. 1008 #0 and #2.
(3) Stored pitch error compensation is the rotation type. (Refer to
parameter No. 3624)
(4) Automatic reference position return (G28, G30) is done in the
reference position return direction and the move amount does
not exceed one rotation.
1 0 Setting is invalid (unused)
1 1 Rotation axis (B type)
(1) Inch/metric conversion is not done.
(2) Machine coordinate values, absolute coordinate values and
relative coordinate values are linear axis type. (Is not rounded
in 0 to 360_)
(3) Stored pitch error compensation is linear axis type (Refer to
parameter No. 3624)
(4) The rotation axis roll over function and index table indexing
function (M series) cannot be used.
57
1. AXIS CONTROL B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
1008 RRLx RABx ROAx
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Bit axis
ROAx The roll–over function of a rotation axis is
0 : Invalid
1 : Valid
NOTE
ROAx specifies the function only for a rotation axis (for
which ROTx, #0 of parameter No. 1006, is set to 1)
RABx In the absolute commands, the axis rotates in the direction
0 : In which the distance to the target is shorter.
1 : Specified by the sign of command value.
NOTE
RABx is valid only when ROAx is 1.
RRLx Relative coordinates are
0 : Not rounded by the amount of the shift per one rotation
1 : Rounded by the amount of the shift per one rotation
NOTE
1 RRLx is valid only when ROAx is 1.
2 Assign the amount of the shift per one rotation in parameter
No. 1260.
1260 Move amount per rotation of rotary axis
NOTE
When this parameter is changed, turn off the power before
continuing operation.
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Unit of data 0.01 0.001 0.0001 deg
Standard setting
36000 360000 3600000
value
58
B–62753EN–1/01 1. AXIS CONTROL
[Valid data range] 1000 to 99999999
Set move amount per rotation of rotation axis.
Note
NOTE
This function cannot be used together with the indexing
function of the index table (M series).
Reference item
OPERATOR’S MANUAL II.21.2 ROTARY AXIS ROLL–OVER
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.20.2 ROTARY AXIS ROLL–OVER
(For Lathe) (B–62754EN)
59
1. AXIS CONTROL B–62753EN–1/01
1.6
SIMPLE
SYNCHRONOUS
CONTROL
General A movement along an axis can be executed simply by executing a move
command specified for that axis or by synchronizing the movement with
another axis. Either of these two types can be selected by means of a signal
sent from the machine.
Simple synchronous The M series and T series support different simple synchronization
control for the M series control functions. One of the greatest differences is that:
and T series
<T series> The function can synchronize only automatic operations. It
cannot synchronize manual operations.
<M series> The function can synchronize both automatic and manual
operations.
The following functions are provided only for the M series:
Synchronization error check function
Synchronization compensation function
Synchronization error The function monitors the difference between the machine coordinates on
check function the master and slave axes. If the function detects a difference greater than
or equal to a preset value, it stops the machine. This function constantly
monitors the difference. Even if the synchronization control signal is
erroneously set to 0, thus disabling synchronization control, the function
can issue an alarm, stop the machine, and thus prevent damage.
If the detected difference is greater than or equal to the maximum error
set in parameter 8314, servo alarm 407 is output.
WARNING
1 Before using the synchronization error check function, set
identical values for the reference positions of the master
and slave axes.
2 To clear the alarm, first increase the maximum
synchronization error set in parameter 8314, then press the
reset key. Next, perform handle operations or other manual
operations so that the machine coordinates agree. Then,
restore the original value in parameter 8314.
3 If an alarm is detected during a synchronous operation, set
the signals indicating that a synchronous operation is in
progress (G138, G140) to off, then follow the procedure for
clearing an alarm.
NOTE
If the synchronization error check function is not used, set
parameter 8314 to 0.
60
B–62753EN–1/01 1. AXIS CONTROL
Synchronization If the agreement between the positions of the master and slave axes is lost
compensation function when the system power is turned off, the function compensates for the
difference between them. After performing a follow–up at power on, the
function sends compensation pulses to the slave axis to adjust its position
such that it agrees with that of the master axis. This function is enabled
only when the slave axis of synchronization control supports the
absolute–position detection function.
This function, however, cannot be used for rotation axes.
WARNING
1 The synchronization compensation function is enabled
after reference position returns have been performed. The
function is not executed if the parameter is set before
reference position returns are performed.
2 The synchronization compensation function is not executed
when the servo alarm is eliminated.
CAUTION
The synchronization deviation is processed as a position
error on the slave axis while at rest. The position error is
displayed as diagnostic data 300, in the same units as used
to detect the error. If the error exceeds the value set in
parameter 8315, servo alarm 410 is triggered. The alarm
can be cleared by pressing the reset key. As the position
error for the slave axis remains even after the alarm is
cleared, however, the positions must be adjusted.
NOTE
1 To use the synchronization compensation function, set the
SOF bit, bit 1 of parameter 8301, to 1.
2 The synchronization compensation function is also enabled
when emergency stop is canceled.
The simple synchronization control functions are described separately for
the T series and M series in the following explanations.
61
1. AXIS CONTROL B–62753EN–1/01
Signal
<T series and
M series>
Signals to select the
slave axis for simple
synchronous control
SYNC1 to SYNC8 <G138>
[Classification] Input signal
[Function] Synchronization control is performed for memory or MDI operation.
The signal is provided for each controlled axis. The number at the end
of the signal name represents the number of the controlled axis.
SYNC 1
1. ... The first axis becomes the slave axis for synchronization control.
2. ... The second axis becomes the slave axis for synchronization control.
3. ... The third axis becomes the slave axis for synchronization control.
:
:
[Operation] When the signal is set to 1, the control unit operates as described below:
– During memory or MDI operation, the control unit supplies the move
command, specified for the master axis, to both the master and slave
axes of synchronization control.
The master axis is specified with a parameter.
<M series>
Signals for selecting the
manual feed axis for
simple synchronous
control
SYNCJ1 to SYNCJ8
<G140>
[Classification] Input signal
[Function] Synchronization control is performed in jog, handle, or incremental feed
mode.
The signal is provided for each controlled axis. The number at the end
of the signal name represents the number of the controlled axis.
SYNCJ 1
1. ... The first axis becomes the slave axis for synchronization control.
2. ... The second axis becomes the slave axis for synchronization control.
3. ... The third axis becomes the slave axis for synchronization control.
:
:
62
B–62753EN–1/01 1. AXIS CONTROL
[Operation] When the signal is set to 1, the control unit operates as described below:
– In jog, handle, or incremental feed mode, the control unit supplies the
move command, specified for the master axis, to both the master and
slave axes of synchronization control.
The master axis is specified with a parameter.
Signal address
T series #7 #6 #5 #4 #3 #2 #1 #0
G138 SYNC8 SYNC7 SYNC6 SYNC5 SYNC4 SYNC3 SYNC2 SYNC1
M series
#7 #6 #5 #4 #3 #2 #1 #0
G138 SYNC8 SYNC7 SYNC6 SYNC5 SYNC4 SYNC3 SYNC2 SYNC1
G140 SYNCJ8 SYNCJ7 SYNCJ6 SYNCJ5 SYNCJ4 SYNCJ3 SYNCJ2 SYNCJ1
Parameter
T series
8311 Axis number of master axis in synchronous control
[Data type] Byte axis
[Valid data range] 0 – 7
Select a master axis and slave axis for simple synchronous control. Set
a master axis number for the axis used as a slave axis. If the value of this
parameter is 0, the first axis is the master axis. In this case, when the
synchronous control select signal G138 is set to 1, operation starts with
the 1st axis being the master axis.
Units digit in the parameter for the first axis
→ Set the master axis number for the first axis.
Tens digit in the parameter for the first axis
→ Set the master axis number for the second axis.
Units digit in the parameter for the second axis
→ Set the master axis number for the third axis.
Tens digit in the parameter for the second axis
→ Set the master axis number for the fourth axis.
Units digit in the parameter for the third axis
→ Set the master axis number for the fifth axis.
Tens digit in the parameter for the third axis
→ Set the master axis number for the sixth axis.
Units digit in the parameter for the fourth axis
→ Set the master axis number for the seventh axis.
Tens digit in the parameter for the fourth axis
→ Set the master axis number for the eighth axis.
63
1. AXIS CONTROL B–62753EN–1/01
Number Tens digit Units digit
First Second axis First axis
Second Fourth axis Third axis
Third Sixth axis Fifth axis
Fourth Eighth axis Seventh axis
The axis number settings are: 0 for the first axis, 1 for the second axis, 2
for the third axis, and so on.
Example) To set the 3rd axis to teh master axis and the 4th axis to the slave
axis, set as follows:
No. 8311
1st axis 00
2nd axis 20
3rd axis 00
4th axis 00
8312 Enabling/disabling mirror image in synchronous control
[Data type] Byte axis
[Valid data range] –127 – +128
This parameter sets the mirror image function. When 100 or a greater
value is set with this parameter, the mirror image function is applied to
synchronous control. Set this parameter to the slave axis.
Example: To establish reversed synchronization when using the third axis
as the master axis and the fourth axis as the slave axis, set parameter No.
8311 and parameter No. 8312 as follows:
Parameter No. 8312 (first axis) = 0
Parameter No. 8312 (second axis) = 0
Parameter No. 8312 (third axis) = 0
Parameter No. 8312 (fourth axis) = 100
M series
#7 #6 #5 #4 #3 #2 #1 #0
3105 SMF
[Data type] Bit
SMF During simplified synchronous contorol, movment along a slave axis is:
0 : Included in the actual speed display
1 : Not included in the actual speed display
NOTE
This parameter is valid when simplified syncronous contorol
is applied according to the setting of parameter No. 8311
(master and slave axes can be arbitrarily selected).
64
B–62753EN–1/01 1. AXIS CONTROL
#7 #6 #5 #4 #3 #2 #1 #0
8301 SOR
[Data type] Bit
SOF The synchronization funciton is:
0 : Not used.
1 : Used.
8311 Axis number of master axis in synchronous control
[Data type] Byte axis
[Valid data range] 0 – 7
Select a master axis and slave axis for simple synchronous control. Set
a master axis number for the slave axis side.
Example: When using the first axis (X–axis) as the master axis, and the
third axis (Z–axis) as the slave axis, set parameter No. 8311 as follows:
Parameter No. 8311 X (first axis) = 0
Parameter No. 8311 Y (second axis) = 0
Parameter No. 8311 Z (third axis) = 1
Parameter No. 8311 A (fourth axis) = 0
NOTE
Specifying the third axis (Z–axis) as the master axis, and the
first axis (X–axis) as the slave axis is not allowed. The
master axis number must always be smaller than the slave
axis number.
8313 Limit of the difference between the amount of positioning deviation of the master
and slave axes
[Data type] Word
[Unit of data] Detection unit
[Valid data range] 0 to 32767
8314 Allowable error in synchronization error check
[Data type] Word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
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1. AXIS CONTROL B–62753EN–1/01
[Valid data range] 0 to 32767
This parameter sets, in the detection unit, the allowable error when a
synchronization error check is made. The mechanical coordinates of the
master axis and slave axis are monitored. When a synchronization error
equal to or greater than the value set in this parameter is detected, servo
alarm No. 407 is issued, and the machine is stopped. Set this parameter
to the master axis. When 0 is set with this parameter, no synchronization
error check is performed.
8315 Maximum compensation value for synchronization
[Data type] Word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] 0 to 32767
This parameter sets the maximum compensation value for
synchronization. When a compensation value greater than the value set
in this parameter is used, servo alarm No. 410 is issued.
Alarm and message
T series
Number Message Description
213 ILLEGAL COMMAND IN A move command was specified for
SYNCHRO–MODE the slave axis of synchronization con-
trol.
214 ILLEGAL COMMAND IN A command for coordinate system
SYNCHRO–MODE setting or shift–type tool compensa-
tion was executed during synchro-
nization control. Correct the program.
66
B–62753EN–1/01 1. AXIS CONTROL
M series
Number Message Description
213 ILLEGAL COMMAND IN One of the following errors occurred
SYNCHRO–MODE during synchronous operation (simple
synchronization control):
(1) The program contains a move com-
mand for the slave axis.
(2) A command for jog feed, manual handle
feed, or incremental feed was issued for
the slave axis.
(3) After power on, the command for auto-
matic reference position return was spe-
cified before a manual reference
position return had been performed.
(4) The difference in position error between
the master and slave axes exceeded
the value set in parameter 8313.
Servo alarm
Number Message Description
407 SERVO ALARM: EX- The difference in position error be-
CESS ERROR tween the master and slave axes ex-
ceeded the value set with the param-
eter.
Diagnostic data
Number Message Description
540 SYNCHRO ERROR The data represents the difference in
position error between the master and
slave axes during synchronization
control.
Caution
CAUTION
1 When a manual reference position return is executed,
identical movements are performed along the master and
slave axes until deceleration commences. Subsequently,
grids are detected separately.
2 Pitch error compensation and backlash compensation are
executed separately for the master and slave axes.
Reference item
OPERATOR’S MANUAL III.21.1 Simple synchronous control
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.20.3 Simple synchronous control
(For Lathe) (B–62754EN)
67
1. AXIS CONTROL B–62753EN–1/01
1.7
TANDEM CONTROL
(M SERIES)
General If a single motor cannot produce sufficient torque to move a large table,
for example, this function allows two motors to be used. By means of this
function, two motors can be used to perform movement along a single
axis.
Positioning is carried out only for the master axis. The slave axis is used
only to produce a torque. By means of this function, double the amount
of torque can be obtained.
Table
Master axis
Ball screw
Slave axis
Sample application
The CNC generally processes the two axes of tandem control as a single
axis. In the management of servo parameters and the monitoring of servo
alarms, however, the two axes are handled individually.
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B–62753EN–1/01 1. AXIS CONTROL
PC: Pulse coder
Master Slave axis
axis
PC PC
Power Power
line line
Servo Servo
amplifier amplifier
PWM PWM
Rotor Rotor
position position
Current Current
loop loop
PRM. 2087 Speed FB PRM. 2087 Speed FB
Preload (L) Preload (M)
Re- Re-
verse? verse?
PRM. 2022 PRM. 2022
Velocity PRM. 2008#2
loop
Aver-
age?
PRM: Parameter
Scale
Built–in de- Separate
tector detector
Position
loop
PRM.1815#1
Specified (Example)
pulse
Block Diagram of Tandem Control
69
1. AXIS CONTROL B–62753EN–1/01
Explanations
Axis configuration in To specify the axis configuration in tandem control, follow the procedure
tandem control below:
(1) Tandem control can be performed for up to four pairs of axes.
(2) In terms of controlled axes, the pair of axes is handled as two separate
axes. In terms of CNC–controlled axes (command axes), the pair of
axes is handled as a single axis (master axis). Specify the number of
CNC–controlled axes with parameter 1010, excluding the slave axis
of tandem control. The slave axis must be handled as if it were
controlled only by the PMC.
(3) The pair of axes is handled as two separate axes in the management of
servo parameters and the monitoring of servo alarms.
(4) Assign two consecutive numbers, that is one odd and one even
number, to the master and slave axes as their servo axis numbers
(parameter 1023). Assign the smaller number to the master axis.
(Example) If the servo axis number of the master axis (parameter
1023) is set to 1, specify servo axis number 2 for the corresponding
slave axis. If the servo axis number of the master axis is set to 3,
specify servo axis number 4 for the corresponding slave axis.
(5) If tandem control is performed for two or more pairs of axes, assign
servo axis numbers to the master and slave axes in identical order.
(6) Specify a unique axis name for the slave axis.
(7) The slave axis is handled as a controlled axis. Set the NDPx bit (bit
0 of parameter 3115) to 1 to suppress the position display.
The following sample axis configuration is for a machine with six axes
X, Y, Z, A, B (PMC axis), and C. The X–axis and Y–axis are the master
axes of tandem control.
Number of controlled axes (optional parameter): 6
Number of CNC controlled axes (parameter 1010): 3
Axis Axis Servo axis
num- name number
ber (PRM. 1023)
1 X 3 CNC axis (master axis of tandem control)
2 Y 1 CNC axis (master axis of tandem control)
3 Z 6 CNC axis
4 A 4 Slave axis of tandem control (master axis:
X–axis)
5 B 5 PMC axis
6 C 2 Slave axis of tandem control (master axis:
Y–axis)
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B–62753EN–1/01 1. AXIS CONTROL
Preload function By adding an offset to the torque controlled by the position (velocity)
feedback device, the function can apply opposite torques to the master and
slave axes so that equal and opposite movements are performed for both
axes. This function can reduce the effect of backlash on the master and
slave axes caused by the tandem connection of the two motors via a gear.
This function, however, cannot reduce backlash between the ball screw
and table or other backlash inherent to the machine.
If a preload of x is set for the master axis and –x for the slave axis, the
opposing preload torques are continuously applied to the two axes, even
at rest, as shown below:
Master axis Slave axis
CAUTION
1 Specify as low a preload as possible. Avoid specifying a
preload higher than the rated torque. Too high a preload will
trigger an overload alarm because the specified torques
continue to be applied, even at rest. A preload that is very
slightly higher than the frictional force is recommended.
Thus, the recommended preload may be about one–third of
the rated torque.
2 If the motors rotate in opposite directions (different signs are
specified in parameter 2022), specify the preload values
with the same sign.
Velocity feedback As shown in the block diagram of tandem control, the motor of the slave
average function axis is not subject to velocity control. A machine with a large amount of
backlash may become unstable if the motor of the slave axis vibrates as
a result of backlash in the gear. This can be overcome by applying
velocity control to the slave axis also. This velocity feedback average
function is enabled when bit 2 of parameter 2008 is set to 1.
Improved stability of a The following two functions can increase the stability and position gain
closed–loop system of a closed–loop system having a linear scale:
Dual position feedback function
Machine velocity feedback function
For details of these functions, refer to FANUC AC SERVO MOTOR a
series PARAMETER MANUAL (B–65150E) or the ”FANUC AC SER-
VO AMPLIFIER Maintenance Manual (B–65005E).”
Notes on stability of An important factor affecting stability in tandem control is the capability
tandem control of back feed. Back feed is to cause movement along either the master or
slave axis from the other axis, via the transmission mechanism connecting
the two axes. A machine without this capability may be inclined to
become unstable and require adjustments.
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1. AXIS CONTROL B–62753EN–1/01
Connection of axis The DI/DO signals, generally connected to each axis, must be connected
signals only to the master axis of two axes of tandem control. The signals need
not be connected to the slave axis. The following signals, however, may
have to be connected depending on the application.
i) Controlled axis detach signal and servo off signal
Connect these signals so that the master and slave axis signals are
simultaneously input.
ii) Overtravel limit signal
Connect the signal so that 1 is always output as the overtravel limit
signal for the slave axis.
If the slave axis stroke limit must also be detected, connect the signals so
that the signal detected on the slave axis is sent to the overtravel limit
signal of the master axis.
Connecting motors Connect the motors according to the servo axis numbers. Connect the
feedback cable of the slave axis.
(Sample connection for position feedback cable)
Axis control
Feedback cable for motor of master axis
JF1
Feedback cable for motor of slave axis
JF2
Adapter for separate
detector
Feedback cable for separate detector
JF21
Servo alarms Motor overload and other servo alarms are displayed separately for the
master and slave axes.
Parameter
Setting data The parameters that are generally set for each axis can, when set for axes
(parameters) under tandem control, be classified into the following three groups:
i) Parameters in which identical values must be set for the master and
slave axes
ii) Parameters that must be specified only for the master axis (The
corresponding parameter for the slave axis is not used.)
iii) Parameters for which different values may be set for the master and
slave axes
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B–62753EN–1/01 1. AXIS CONTROL
The classifications of the parameters are described below. Any parameter
that is not listed in the tables for the three classifications should be
processed as a parameter of type i) and, specify identical values for the
master and slave axes.
WARNING
Note that, if different values are set for the master and slave
axes in a parameter of type i), the operations for the two
axes of tandem control will not be performed correctly.
– Care must be taken to specify the following two servo parameters,
according to the directions of rotation around the master and slave
axes.
Parameter 2022: Direction of rotation of the motor
Parameter 2087: Preload value
In parameter 2022, specify 111 for forward rotation and –111 for
the reverse rotation.
In parameter 2087, specify values having identical signs when the
motors of the master and slave axes rotate in opposite directions.
Specify values having different signs when the motors of the master
and slave axes rotate in the same direction.
– If a separate pulse coder is used, use of the separate pulse coder must
be set for the master axis. For the slave axis, use of a built–in pulse
coder must be set. Therefore, pay particular attention to setting the
following parameters.
Bit 1 of parameter 1815: Separate pulse coder
Bits 6 to 4 of parameter 1816: Detection multiplier (DMR)
Parameter 2024: Number of position detection feedback pulses
(PPLS)
Parameter 1821: Capacity of an optional reference counter
Parameter 2084: Numerator of flexible feed gear ratio
Parameter 2085: Denominator of flexible feed gear ratio
If, for example, a motor with serial pulse coder A is used with a linear
scale capable of detecting a position in 1–mm units, and if a single
rotation of the motor produces a movement of 4 mm, specify the
parameters as shown below:
Master axis Slave axis
No. 1815#1 = 1 0
No. 1816 = 01110000 01110000
No. 2024 = 4000 12500
No. 1821 = 4000 4000
No. 2084 = 0 4
No. 2085 = 0 1000
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1. AXIS CONTROL B–62753EN–1/01
Parameters that should
be set to only the master Parameter No. Meaning of parameters
axes 0012#0 Mirror image
0012#7 Servo control off
1004#7 Input unit 10 times
1005#4 External deceleration in plus direction
1005#5 External deceleration in minus direction
1005#7 Servo control off
1022 Parallel axis specification
1220 External workpiece coordinate shift
1221 Workpiece zero point offset by G54
1222 Workpiece zero point offset by G55
1223 Workpiece zero point offset by G56
1224 Workpiece zero point offset by G57
1225 Workpiece zero point offset by G58
1226 Workpiece zero point offset by G59
1423 Jog feedrate
1424 Manual rapid traverse
1425 FL rate in manual reference position return
1427 External deceleration rate at rapid traverse
1430 Maximum feedrate
2008#2 Velocity feedback average function
Parameters that should
be set different values Parameter No. Meaning of parameters
between the master and 1020 Axis name
slave axes 1023 Servo axis number
2022 Motor rotation direction
2087 Preload value
3115 Current position display
1815#1 Separate type pulse coder
1816#6 to #4 Detection multiply (DMR)
1821 Arbitrary reference counter capacity
2024 Position detection feedback pulses (PPLS)
2084 Numerator of flexible feed gear ratio
2085 Denominator of flexible feed gear ratio
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B–62753EN–1/01 1. AXIS CONTROL
Parameters that should
be set the same values Parameter No. Meaning of parameters
to the master and slave 1006#7 Least command increment (0.001mm)
axes 1005#0 Movement before reference position return
1005#1 Dogless reference position setting
1006#0 Rotary axis
1006#1 Machine coordinate of rotary axis is rotary type
1006#3 Diameter/radius specification
1006#5 Direction of reference position return
1240 Reference position as viewed from machine zero
1241 Coordinate of 2nd reference position
1242 Coordinate of 3rd reference position
1243 Coordinate of 4th reference position
1260 Move distance per rotation of rotary axis
1310#0 Soft OT2
1310#1 Soft OT3
1320 1st stroke limit of plus side
1321 1st stroke limit of minus side
1322 2nd stroke limit of plus side
1323 2nd stroke limit of minus side
1420 Rapid traverse rate
1421 F0 of rapid traverse override
1620 Time constant of rapid traverse linear acceleration/de-
celeration
1621 Time constant of rapid traverse bell shaped accelera-
tion/deceleration
1622 Time constant of feed exponential acceleration/decel-
eration
1623 FL of feed exponential acceleration/deceleration
1624 Time constant of manual continuous exponential ac-
celeration/deceleration
1625 FL of manual continuous exponential acceleration/de-
celeration
1626 Time constant of exponential acceleration/deceleration
during thread cutting cycle
1627 FL of exponential acceleration/deceleration during
thread cutting cycle
1820 Command multiply (CMR)
18XX Digital servo parameters
20XX Digital servo parameters
#7 #6 #5 #4 #3 #2 #1 #0
1817 TAN
[Data type] Bit axis (set to each axis)
Set both master and slave axes.
TAN Tandem control is
1 : ignored
0 : valid
#7 #6 #5 #4 #3 #2 #1 #0
2008 VFBAVE
[Data type] Bit axis (set to each axis)
Set only to the master axes.
VFBAVE Velocity feedback average function
1 : invalid
0 : valid
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1. AXIS CONTROL B–62753EN–1/01
2087 Preload of each axis (Tcmd offset)
[Data type] Word axis
[Unit of data] (Preamplifier limit) /7282
[Valid data range] –1821 to 1821
An offset is added to a torque command to reduce backlash.
Set a slightly large value than friction torque.
As a reference set a value one–third the rated torque.
[Example] To set a torque of 3A in the opposite direction under amplifier limit of
40A:
3 / (40 / 7282) = 546
Master side = 546
Slave side = –546
2021 Load inertia
[Data type] Word axis
Set the same value to the master and slave axes.
[Unit of data] (All load inertia) / (Motor inertia) 256 / 2
2022 Direction of rotation of motor
[Data type] Word axis
Set the direction of motor rotation.
If the rotation directions of master and slave axes are opposite, set them
by this parameter.
Alarm and message
Number Message Description
417 SERVO ALARM: n–TH AXIS– Illegal values are set for parameter 1010,
PARAMETER INCORRECT 1023, or 1817 when tandem control is per-
formed.
Reference item
OPERATOR’S MANUAL II.21.4 Tandem control
(For Machining Center)
(B–62764EN)
76
B–62753EN–1/01 1. AXIS CONTROL
1.8
SYNCHRONOUS
CONTROL
General This function enables synchronous control, in which an axis can be
synchronized with another axis.
An axis can be moved in synchronization with another axis. This is done
by issuing a move command for one axis (synchronous master axis) to
another axis so that both axes behave in the same way. When this function
is used in conjunction with the parking function, which keeps an axis at
a rest by ignoring a move command for it, the following operations can
be performed.
(1) Two axes move in synchronization. (Both master and slave axes
move.)
(2) One axis moves according to a move command originally issued
to another axis, but the latter is kept at a stop. (The master parks,
but the salve moves.)
(3) The coordinate values for one axis are updated according to the
amount of movement specified for another axis, but the former is
kept at a rest. (The master moves, but the slave parks.)
CAUTION
1 The term synchronous control used here only refers to an
operation in which issuing the same move command to two
different servo systems at one time. Note that synchronous
control does not involve out–of–synchronization
compensation, in which the deviation between two servo
motors is constantly checked and one of the servo motors
is subjected to compensation to reduce the deviation.
2 The term parking means to issue no move command to a
servo system. No coordinate values are updated during
parking. However appropriate parameter setting can
change absolute or relative coordinate systems.
3 If synchronous control is terminated during automatic
operation, a move command or coordinate system setting
may not be specified for the synchronous slave axis in the
current block and one block that follows it (or two blocks for
tool–tip radius compensation).
77
1. AXIS CONTROL B–62753EN–1/01
Automatic setting of
workpiece coordinate
system
Explanation When synchronous control is started for a workpiece coordinate system,
it is possible to specify the workpiece coordinate system automatically.
When synchronous control for a workpiece coordinate system is
terminated, it is possible to return the workpiece coordinate system to
ordinary machining (not synchronous control). The explanation of the
workpiece coordinate system used during synchronous control follows:
For example, when synchronous control is used to move an axis
differently from the way originally specified, the master axis may be
placed in a parking state, while the slave axis is allowed to move. In such
a case, it will be convenient if a coordinate system used to represent the
current position of the slave axis is used as a workpiece coordinate system
for the master axis. Conventionally, this workpiece coordinate system
must be specified by program when synchronous control is started,
because the workpiece coordinate system does not originally belong to
the master axis. This automatic workpiece coordinate system setting
function for synchronous control sets up this workpiece coordinate
system automatically. This function can also resume the original
workpiece coordinate system for the master axis automatically. This
function does not work for the slave axis.
Setting and command In addition to setting ordinary synchronous control, parameters must be
specified as follows:
(1) To set up a workpiece coordinate system for synchronous control
automatically when starting synchronous control
Set parameter No. 8163 (SPMx) to “1”. (Master axis parameter
only)
Set parameter No. 8165 with the coordinates of the master axis
when both master and slave axes are at the reference position.
(2) To resume the ordinary workpiece coordinate system
automatically when synchronous control is terminated
Set parameter No. 8163 (SPSx) to “1”. (Master axis parameter
only)
Set parameter No. 1250 with the workpiece coordinates of the
master axis when the master axis is at the reference position.
This synchronous control can be specified using the G0138 signal
similarly to the ordinary synchronous control. When the signal is raised
to start synchronous control, the workpiece coordinate system for the
master axis is automatically set up. Likewise, when the signal is dropped
to terminate synchronous control, the original workpiece coordinate
system for the master axis is set automatically.
Workpiece coordinate (1) Workpiece coordinate system for synchronous control
value calculation method
(Master axis workpiece coordinate value)
= (parameter No. 8185 for the master axis)
" (slave axis machine coordinate value) . (1)
) (master axis machine coordinate value) (2)
(1) ):Master axis parameter SCDx = 0
*:Master axis parameter SCDx = 1
(2) Master axis parameter SCMx = 1 only
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B–62753EN–1/01 1. AXIS CONTROL
(2) Workpiece coordinate system for ordinary operation
(Master axis workpiece coordinate value)
= (parameter No. 1250 for the master axis)
+ (master axis machine coordinate value)
D Others
S If more than one slave axis is synchronized with one master axis, the
master axis is set with the workpiece coordinate system that
corresponds to the current position of the first slave axis that is
synchronized with the master axis.
S The same least command and input increments must be applied to both
master and slave axes.
S The tool offset is taken into consideration when the coordinate system
is set up. So, the coordinate system is set up normally even when tool
geometry compensation is applied.
S If synchronous control that involves automatic coordinate system
setting is started or terminated during automatic operation, a move
command or other commands that reference the current position of an
axis may not be specified in the current block and one block that
follows it (or two blocks for tool–tip radius compensation), except for
an M code in which the current block is not buffered; for the M code,
a move command can be executed in the block next to the block that
involves synchronous control.
Signal
Synchronous control
axis selection signals
SYNC1 to SYNC8 <G138>
[Classification] Input signal
[Function] These signals perform synchronous control.
[Operation] When one of these signals becomes “1”, the control unit:
S Begins synchronous control in such a way that the corresponding axis
becomes a slave axis.
The axis with which the slave axis is synchronized is determined by
parameter No. 8180.
Parking signals PK1 to
PK8 <G122>
[Classification] Input signal
[Function] These signals place each axis in a parking state.
[Operation] When one of these signals becomes “1”, the control unit:
S Places the corresponding axis in a parking state.
If the corresponding axis is under synchronous control, it enters a parking
state immediately regardless of whether the axis is moving. If a parking
signal is set to “1” without specifying synchronous control, it is ignored.
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1. AXIS CONTROL B–62753EN–1/01
Synchronous control
under way signals
SYN1O to SYN8O <F118>
[Classification] Output signal
[Function] These signals indicate each axis is being subjected to synchronous
control.
[Operation] These signals become “1” under the following condition:
S The corresponding axis is under synchronous control.
These signals become “0” under the following condition:
S The corresponding axis is not under synchronous control.
CAUTION
Whether each axis is under synchronous control does not
always match whether the corresponding selection signal
(synchronous control axis selection signal) has been issued
or not. For example, if these signals are set to “1” during an
alarm, they are ignored. If a servo alarm occurs during
synchronous control, it is terminated automatically. Before
attempting to perform synchronous control, always check
the state of these signals.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G0138 SYNC4 SYNC3 SYNC2 SYNC1
#7 #6 #5 #4 #3 #2 #1 #0
G0122 PK8 PK7 PK6 PK5 PK4 PK3 PK2 PK1
#7 #6 #5 #4 #3 #2 #1 #0
F0118 SYN4O SYN3O SYN2O SYN1O
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
8160 NRS
[Data type] Bit
NRS When the system is reset, synchronous, composite, or superimposed
control is:
0 : Released.
1 : Not released.
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B–62753EN–1/01 1. AXIS CONTROL
#7 #6 #5 #4 #3 #2 #1 #0
8162 PKUx SMRx
[Data type] Bit axis
SMRx Synchronous mirror–image control is:
0 : Not applied. (The master and slave axes move in the same direction.)
1 : Applied. (The master and slave axes move in opposite directions.)
PKUx In the parking sate,
0 : The absolute, relative, and machine coordinates are not updated.
1 : The absolute and relative coordinates are updated. The machine
coordinates are not updated.
#7 #6 #5 #4 #3 #2 #1 #0
8163 SCDx SCMx SPSx SPMx
[Data type] Bit axis
Set the parameters SPMx, SPSx, SCMx, and SCDx for the master axis.
These settings are referenced during automatic workpiece coordinate
setting for the master axis at the start of synchronous control.
SPMx When synchronous control is started, automatic workpiece coordinate
system setting for the master axis is
0 : Not performed.
1 : Performed.
NOTE
When a workpiece coordinate system is automatically set at
the start of synchronous control, the workpiece coordinate
system is calculated from the current machine coordinates
and the workpiece coordinates of each axis at the reference
position set in parameter No. 8185.
SPSx When synchronous control terminates, automatic workpiece coordinate
system setting for the master axis is:
0 : Not performed.
1 : Performed.
NOTE
When a workpiece coordinate system is automatically set at
the end of synchronous control, the workpiece coordinate
system is calculated from the current machine coordinates
and the workpiece coordinates for each axis at the
reference position set in parameter No. 1250.
SCMx When workpiece coordinates are calculated in synchronous control:
0 : The workpiece coordinates are calculated from the machine
coordinates of the slave axis.
1 : The workpiece coordinates are calculated from the machine
coordinates of the master axis and slave axis.
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1. AXIS CONTROL B–62753EN–1/01
SCDx The positive (+) directions of the master axis and slave axis in the
coordinate system in synchronous control are:
0 : Identical.
1 : Opposite.
8180 Master axis with which an axis is synchronized under synchronous control
[Data type] Byte axis
[Valid data range] 201, 202, 203, ... to 200 plus the maximum number of control axes
This parameter specifies the number of the master axis with which an axis
is synchronized. When zero is specified, the axis does not become a slave
axis and is not synchronized with another axis. When an identical number
is specified in two or more axes, one master axis has two or more slave
axes.
In the parameter of a slave axis, specify 200 plus the number of the master
axis with which the slave axis is to be synchronized.
Setting: 201 to 208
The value specified here must not exceed 200 plus the maximum number
of control axes.
[Example] Synchronizing the Y–axis with the Z–axis
Parameter No. 8180x 0
Parameter No. 8180z 0
Parameter No. 8180c 0
Parameter No. 8180y 202
8185 Workpiece coordinates on each axis at the reference position
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine 0.01 0.001 0.0001 mm
Inch machine 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
This parameter sets the workpiece coordinates on each master axis,
subject to synchronous control, when the master and slave axes are at the
reference position. This parameter is enabled when SPMx of bit 1
parameter No. 8163 is set to 1. Set this parameter for the master axis.
Alarm and message
Number Message Description
225 Axis recomposition error This alarm occurs under either of the fol-
lowing conditions. (It is detected when syn-
chronous control is specified.)
(1) There is an error in axis number pa-
rameter setting.
(2) There is an error in a control command.
226 A move command was issued A move command was issued to an axis to
to a synchronous axis. be synchronized with another axis.
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B–62753EN–1/01 1. AXIS CONTROL
Warning, Caution, and
Note for synchronous
control WARNING
1 When synchronous control is started or terminated, the
target axes must be at a stop.
2 All axes subjected to synchronous control must have the
same least command increment, detection unit, and
diameter/radius specification. Otherwise, the amount of
movement will differ from one axis to another.
3 During synchronous control, do not change the parameters
related to synchronous control.
4 Before starting synchronous control after an emergency
stop, servo–off, or servo alarm is released, be sure to make
a return to the reference position and set up the necessary
coordinate system.
5 Before starting synchronous control, make sure that for the
target axes, a reference position return after power–on has
been made and a reference position has been set up
according to the absolute pulse coder.
6 The same acceleration/deceleration time constants and
servo parameters should be used for the axes subjected to
synchronous control as much as possible.
7 The workpiece coordinate system of a synchronous slave
is not affected by the synchronous master axis operations
that affect the workpiece coordinate system but do not
cause the machines to move, such as workpiece coordinate
system set/shift and geometry offset commands.
8 If a wear offset command or tool–tip radius compensation
is performed for a synchronous master axis, the travel path
of the slave axis is shifted by the offset, but the offset is not
set (no offset vector is created).
9 When using parking signal PK7 or PK8 while both spindle
synchronous control and simple spindle synchronous
control are being applied, set the SPK bit (bit 7 of parameter
No. 4800) to 1. This sets parking signals PKESS1 and
PKESS2, used for simple spindle synchronous control, to
#6 and #7 of G031.
CAUTION
1 Acceleration/deceleration control, pitch error
compensation, backlash compensation, and stored stroke
limit check are carried out regardless of synchronous
control.
2 A move command should not be issued to a synchronous
slave axis during synchronous control.
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1. AXIS CONTROL B–62753EN–1/01
NOTE
1 More than one axis can be placed in synchronous state at
the same time. However, an axis cannot be synchronized
with more than one axis simultaneously.
2 Synchronous control and simplified synchronous control
cannot be specified simultaneously.
Restrictions imposed
during synchronous Function During synchronous control
control Acceleration/deceleration control The same type of acceleration/decelera-
tion control is performed for the synchro-
nous axes, but different time constants are
used.
Post–interpolation linear accelera- Not carried out for any axes during synchro-
tion/deceleration nous control.
Feedrate clamping The axes are clamped at the feedrate of the
master axis.
Reference position return A reference position return is possible for
the master axis unless it is in a parking
state. In a parking state, only automatic ref-
erence position return (G28) is possible for
the master axis (*1).
Reference position return check Possible (*2)
PMC axis control Possible for other than synchronous slave
axes.
Polar coordinate interpolation and Possible
cylindrical interpolation
Handle interrupt Performed regardless of synchronous con-
trol
Axial mirror image Each signal originally belonging to a partic-
ular axis is effective for that axis.
Machine lock Each signal originally belonging to a partic-
ular axis is effective for that axis.
Interlock The signals for the master axis are effective
for the slave axes.
Override The signals for the master axis are effective
for the slave axes.
External deceleration The signals for the master axis are effective
for the slave axes.
Skip function Ineffective for slave axes.
Automatic tool compensation Ineffective for slave axes.
Tool setter Ineffective for slave axes.
Follow–up Impossible during synchronous control.
Program restart Impossible for a program involving syn-
chronous control.
Cs axis Synchronous control is impossible.
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B–62753EN–1/01 1. AXIS CONTROL
WARNING
If a reference position return command is issued for a
synchronous master axis during synchronous control, it is
executed normally for the master axis, but the slave axis
does not return to their reference position (the slave axis
only moves in synchronization with the reference position
return of the master axis) except for an automatic reference
position return (G28) issued when the master axis is in a
parking state, in which case the amount of movement is
calculated so that the slave axis returns to its reference
position provided that a reference position return has been
carried out for the slave axis. If more than one slave axis
belongs to one master axis, a reference position return
command is executed so that the lowest–numbered slave
axis returns to its reference position. A return to the second
(third or fourth) reference position by the G30 command
works in the same way as G28.
CAUTION
If a reference position return check (G27) is specified during
synchronous control, the master and slave axes move to the
specified position. Upon completion of axis movement, a
check is made to see whether the master axis is at its
reference position (no check is made for the salve axes)
unless the master axis is in a parking state, in which case
a check is made to see whether the lowest–numbered slave
axis is at its reference position after completion of
positioning.
Reading the coordinate The following list summarizes how positional information such as
values during custom macro system variables and current coordinates from the PMC
synchronous control window are read during synchronous control.
Positional information During synchronous control
Absolute coordinate Readable
Machine coordinate Readable
End of each block Readable only for the master axis
Skip signal position Readable only for the master axis
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1. AXIS CONTROL B–62753EN–1/01
Terminating Synchronous control is terminated not only when the corresponding
synchronous control synchronization signal becomes off but also when one of the following
conditions occurs.
(1) Emergency stop
(2) Reset
(3) Servo alarm
(4) Servo off
(5) Overtravel
(6) Alarm related to synchronous control
(7) P/S000 alarm
The above conditions terminate synchronous control for all axes.
Reference item
OPERATOR’S MANUAL(For Lathe) II.20.4 Synchronous control
(B–62754EN)
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B–62753EN–1/01 1. AXIS CONTROL
1.9
SYNCHRONOUS
CONTROL AND
COMPOSITE
CONTROL (T SERIES
(TWO–PATH
CONTROL))
1.9.1 The T series CNC has two independent control paths. For example, it can
Overview be used to control two turrets of a multiple–turret lathe independently.
The axes (such as X1–and Z1–axes) belonging to path 1 are controlled by
commands in path 1, and the axes (such as X2– and Z2–axes) belonging
to path 2 are controlled by commands in path 2.
D Independent control in
each path
Turret 1 Machining is performed by
a path 2 program.
X1
Z1
ÀÀÀÀÀÀÀ ÀÀÀÀÀÀ
Workpiece 2
ÀÀÀÀÀÀÀ ÀÀÀÀÀÀ
ÀÀÀÀÀÀÀ ÀÀÀÀÀÀ
ÀÀÀÀÀÀÀ
Workpiece 1
ÀÀÀÀÀÀ
X2 Z2
Machining is performed by a path
1 program. Turret 2
This function enables synchronous control between paths or within a
path, composite control between paths, and superimposed control
between paths, as explained below.
(1) Synchronous control
S Synchronization of an axis in one path with an axis in the other path
(Example) Synchronization of the Z1–axis with the Z2–axis
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1. AXIS CONTROL B–62753EN–1/01
Turret 1
X1
ÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀ Workpiece
Z1 Z2 (synchronized with the Z1–axis)
Machining is performed by a path 1 program.
S Synchronization of an axis in one path with another axis in the same
path
(Example) Synchronization of the Z1–axis with the B1–axis
Turret 1
X1
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
Tail stock
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
Workpiece 1
B1
Z1 (synchronized with the Z1–axis)
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B–62753EN–1/01 1. AXIS CONTROL
(2) Composite control
S Interchanging move commands for an axis in one path with those for
an axis in the other path.
(Example) Interchanging commands between the X1– and X2–axes
→ Control both X2– and Z1–axes by commands in a path 1 program
Control both X1– and Z2–axes by commands in a path 2 program
Turret 1
Machining is performed by
a path 1 program. X1
Workpiece 1
ÀÀÀÀÀÀÀÀ ÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ ÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ ÀÀÀÀÀ Workpiece 2
Z1 Z2
X2
Turret 2 Machining is performed by a
path 2 program.
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1. AXIS CONTROL B–62753EN–1/01
(3) Superimposed control
S Superimposing move commands for an axis in one path on an axis in
the other path
(Example) Superimposing the movement of the Z1–axis on the Z2–axis
Machining is performed by a
Turret 1 path 1 program.
X1
ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ
Workpiece 1
Z1 X2
Turret 2
Z2
Machining is performed by a path 2 program.
1.9.2 An axis in one path can be synchronized with another axis in the same path
Synchronous control or an axis in another path. This is done by issuing the same move
commands for one axis (synchronous master axis) to another axis
(synchronous slave axis). Using parameter SMRx (bit 0 of parameter No.
8162) can cause the slave axis to move in the direction opposite to that
of the master axis. It is possible to place either the master or slave axis
in a parking state. The term parking here means to discontinue giving
move commands to a servo system. No coordinates are updated in the
parking state. Note however that absolute and relative coordinates can be
updated using parameter PKUx (bit 2 of parameter No. 8162).
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B–62753EN–1/01 1. AXIS CONTROL
1.9.2.1 Parameter No. 8180 specifies which axis is to be synchronized with which
Setting axis.
(Example)
To synchronize the Z1–axis with the Z2–axis:
Parameter No. 8180z of path 1 = 2
To synchronize the Y2–axis with the X1–axis:
Parameter No. 8180y of path 2 = 1
To synchronize the Y1–axis with the X1–axis:
Parameter No. 8180y of path 1 = 201
1.9.2.2 Use M codes for wait, beginning, and terminating synchronization in a
Programming machining program in the stated order. It is also possible to begin and
terminate synchronous control without using M codes.
1.9.2.3 When synchronization begins or ends (when an M code is issued, for
Signal operation example), the synchronous control axis selection signals SYNC1 to
SYNC7 for the slave axis (from the PMC to the CNC) are changed from
“0” to “1” (to begin synchronization) or from “1” to “0” (to terminate
synchronization). To place an axis in a parking state, a parking signal PK1
to PK7 is set to “1” for the target axis.
1.9.2.4 The following operations can be performed by using the synchronization
Examples of applications functions together with the parking function, which causes move
commands for an axis to be ignored and keeps the axis at a rest.
(1) Moving an axis in one path in synchronization with an axis in the other
path (Both master and slave axes move.)
(Example 1) Synchronizing the Z2–axis with the Z1–axis
(machining with both ends of a workpiece chucked)
Turret 1
X1
ÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀ
Z1 Z2 (synchronized with the Z1–axis)
(Example 2) Synchronizing the X2– and Z2–axes with the X1– and
Z1–axes (balanced cutting)
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1. AXIS CONTROL B–62753EN–1/01
Z1
Turret 1
X1
ÀÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀÀÀÀ
X2
Turret 2
Z2
(Example 3) Synchronizing the B1–axis (tail stock axis) with the
Z1–axis
Turret 1
X1
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀ Tail stock
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀÀÀÀÀ
Workpiece 1
B1
Z1 (synchronized with the Z1–axis)
(2) Moving an axis in one path using move commands for an axis in the
other path (The master axis parks and the slave axis moves.)
(3) Updating the coordinates of an axis in one path by the amount of
movement for an axis in the other path (The master axis moves and the
slave axis parks.)
Using method (2) or (3) can control one motor from both paths.
(Example 4) Sharing one motor with the Z1– and Z2–axes
(assuming that the motor is linked to the Z1–axis)
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B–62753EN–1/01 1. AXIS CONTROL
Master axis parking
Turret 1
X1
The X2– and Z1–axes are moved by
commands in a path 2 program (by
ÀÀÀÀÀÀÀ
synchronizing the Z1–axis with the
ÀÀÀÀÀÀÀ
Z2–axis). At this point, the Z2–axis is
kept in a parking state. The coordi-
ÀÀÀÀÀÀÀ
nates of both Z1– and Z2–axes are up-
ÀÀÀÀÀÀÀ
dated.
Z1
X2
Turret 2
Slave axis parking
The X1– and Z1–axes are moved by
commands in a path 1 program (by syn- Turret 1
chronizing the Z2–axis with the Z1–axis). X1
Z1
At this point, the Z2–axis is kept in a park-
ing state. For the Z2–axis, only the coor-
dinates are updated.
ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ
X2
Turret 2
Because the coordinates of both Z1– and Z2–axes are updated, move
commands can be executed immediately, without resetting up the
coordinate system, when the synchronization state is switched.
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1. AXIS CONTROL B–62753EN–1/01
1.9.2.5 If a reference position return command is issued for a synchronous master
Reference position axis during synchronous control, it is executed normally for the master
return and its check axis, but the slave axis does not return to its reference position (the slave
during synchronous axis only moves in synchronization with the reference position return of
control the master axis) except for an automatic reference position return (G28)
issued when the master axis is in a parking state, in which case the amount
of movement is calculated so that the slave axis returns to its reference
position provided that a reference position return has been carried for the
slave axis. If more than one slave axis belongs to one master axis, a
reference position return command is executed so that the
lowest–numbered slave axis returns to its reference position. If the master
axis in one path is subjected to both synchronization with an axis in the
same path and synchronization with an axis in the other path
simultaneously, the lowest–numbered slave axis in the two paths is
moved to the reference position.
A return to the second (third or fourth) reference position by the G30
command works in the same way as G28. In other words, usually only
the master axis moves to the second (third or fourth) reference position.
If the master axis is parking, the lowest–numbered axis is caused to move
to its second (third or fourth) reference position.
If a reference position return check (G27) is specified during synchronous
control, the master and slave axes move to the specified position. Upon
completion of movement, a check is made to see whether the master axis
is at its reference position (no check is made for the salve axes) unless the
master axis is in a parking state, in which case a check is made upon
completion of positioning to see whether the lowest–numbered slave axis
is at its reference position.
1.9.2.6 The term synchronous control used here only refers to an operation in
Out–of–synchronization which the same move command is issued to two different servo systems
detection at one time. Note that synchronous control does not involve
out–of–synchronization compensation, in which the positional deviation
between two servo motors is constantly checked and one of the servo
motors is subjected to compensation to reduce the deviation. However,
using parameter SERx (bit 1 of parameter No. 8162) can specify detection
of out–of–synchronization.
If out–of–synchronization is detected, synchronous control is
immediately terminated, turning off the servo ready signal.
CAUTION
Out–of–synchronization detection is not applied to
synchronous control within one path.
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B–62753EN–1/01 1. AXIS CONTROL
1.9.2.7 If synchronous control is terminated during automatic operation, do not
Move command after issue a move command or re–set a coordinate system for the synchronous
switching between slave axis in the current block and one or two (during tool–tip radius
independent control and compensation) subsequent blocks. This restriction is intended to reflect
synchronous control the coordinates changed during synchronous control in the preprocessing
for the subsequent blocks.
(Example) Terminating synchronous control of the Z–axis (slave axis)
in block N200
N190 ..... ;
N200 M55 ; (This M code terminates synchronous control.)
N210 ..... ;
N220 ..... ;
N230 ..... ;
In this example, not only block N200 but also block N210 (and N220
during tool–tip radius compensation) cannot issue a move command to
the Z–axis. However, if the M55 code does not involve buffering, it can
be issued in block N210 to move the Z–axis or update its coordinates. For
other than the Z–axis, block N210 can issue move commands. These
restrictions do not apply to the synchronous master axis.
1.9.2.8 When synchronous control is started in a workpiece coordinate system,
Automatic setting of a it is possible to specify the workpiece coordinate system automatically.
workpiece coordinate When synchronous control for a workpiece coordinate system is
system terminated, it is possible to return the workpiece coordinate system to
ordinary machining (not synchronous control). The explanation of the
workpiece coordinate system used during synchronous control follows.
When synchronous control is used to move an axis differently from the
way originally specified, for example, the master axis may be placed in
a parking state, while the slave axis is allowed to move. In such a case,
it will be convenient if a coordinate system that indicates the current
position of the slave axis is used as a workpiece coordinate system for the
master axis. Conventionally, this workpiece coordinate system must be
specified by program when synchronous control is started, because the
workpiece coordinate system does not originally belong to the master
axis. This automatic workpiece coordinate system setting function for
synchronous control sets up this workpiece coordinate system
automatically. This function can also resume the original workpiece
coordinate system for the master axis automatically. This function does
not work for the slave axis.
Setting and commands In addition to setting ordinary synchronous control, parameters must be
specified as follows:
(1) To set up a workpiece coordinate system for synchronous control
automatically when starting synchronous control
Set parameter SPMx (bit 1 of parameter No. 8163) to “1”.
Set parameter No. 8185 with the coordinates of the slave axis reference
position relative to the coordinates of the master axis when the master
axis is at the reference position.
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1. AXIS CONTROL B–62753EN–1/01
(2) To resume the ordinary workpiece coordinate system automatically
when terminating synchronous control
Set parameter SPSx (parameter No. 8163) to “1”.
Set parameter No. 1250 with the master axis coordinates in the
workpiece coordinate system when the master axis is at the reference
position.
This synchronous control can be specified using the synchronous control
axis selection signal (SYNC1 to SYNC7) similarly to the ordinary
synchronous control. When the signal is raised to start synchronous
control, a workpiece coordinate system for the master axis is
automatically set up. When the signal is dropped to terminate
synchronous control, the original workpiece coordinate system for the
master axis is resumed automatically.
Workpiece coordinate (1) Workpiece coordinate system for synchronous control
calculation method
(Master axis workpiece coordinate value)
= (parameter No. 8185 for the master axis)
(slave axis machine coordinate value) . . . . . . . (1)
+ (master axis machine coordinate value) . . . . . . (2)
(1) +: Master axis parameter SCDx (bit 4 of parameter No. 8163) = 0
–: Master axis parameter SCDx (bit 3 of parameter No. 8163) = 1
(2) Master axis parameter SCMx (bit 3 of parameter No. 8163) = 1 only
(2) Workpiece coordinate system for ordinary operation
(Master axis workpiece coordinate value)
= (parameter No. 1250 for the master axis)
+ (master axis machine coordinate value)
Caution
CAUTION
1 The same least command and input increments must apply
to both master and slave axes.
2 If synchronous control that involves automatic coordinate
system setting is started or terminated during automatic
operation, a move command or other commands that
reference the current position of an axis may not be
specified in the current block and one or two (during tool–tip
radius compensation) blocks, except when the M code in
the current block does not involve buffering.
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B–62753EN–1/01 1. AXIS CONTROL
Note
NOTE
1 If more than one slave axis is synchronized with one master
axis, the master axis is set with the workpiece coordinate
system that corresponds to the current position of the first
slave axis that is synchronized with the master axis.
2 The tool offset is taken into account when the coordinate
system is set up. So, the coordinate system is set up
normally even when tool geometry compensation is
applied.
1.9.3 Move commands can be interchanged between an axis in one path and an
Composite Control axis in the other path. In other words, when a machining program is
executed for one path, actual machining can be performed with an axis in
the other path. Coordinate systems can also be switched automatically
between independent control and composite control.
1.9.3.1 Parameter No. 8183 of path 2 specifies the axes between which
Setting commands are to be interchanged.
(Example) Between the X1– and X2–axes:
Parameter No. 8183x of path 2 = 1
Between the Y1– and X2–axes:
Parameter No. 8183x of path 2 = 4
Between The X1– and Y2–axes:
Parameter No. 8183y of path 2 = 1
To set up coordinate systems automatically when composite control
begins or ends, set parameters MPMx and MPSx (bits 4 and 5 of
parameter No. 8162) to ”1”, and specify the positional relationship
between the coordinate systems in parameter No. 8184.
1.9.3.2 Use M codes for wait, beginning, and terminating composite control in
Programming a machining program in the stated order. It is also possible to begin and
terminate composite control without using M codes.
1.9.3.3 When composite control begins or ends (when an M code is issued), the
Signal operation composite control axis selection signals MIX1 to MIX7 for the target axis
in path 1 (from the PMC to the CNC) are changed from “0” to “1” (to
begin composite control) or from “1” to “0” (to end composite control).
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1. AXIS CONTROL B–62753EN–1/01
1.9.3.4 Suppose that a machine has the X1– and Z1–axes belonging to path 1 and
Examples of applications the X2– and Z2–axes belonging to path 2 and that a workpiece moves
along the Z1– and Z2–axes as directed by move commands. The
following examples interchange commands between the X1– and
X2–axes.
(1) Independent control
Machining is performed by a path 2 program.
Turret 1
X1
ÀÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀÀ
Workpiece 2
ÀÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀÀ
Workpiece 1
Z1 Z2
X2
Turret 2
Machining is performed by a path 1 program.
(2) Composite control
Machining is performed by a path 1 program.
Turret 1
X1
ÀÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀÀ
Workpiece 1 Workpiece 2
ÀÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀÀ
Z1 Turret 2 Z2
X2
Machining is performed by a path 2 program.
During composite control, the X2– and Z1–axes are moved by a path 1
program, and the workpiece coordinates of the X–axis in path 1 indicate
the position of turret 2. Similarly, the X1– and Z2–axes are moved by a
path 2 program, and the workpiece coordinates of the X–axis in path 2
indicate the position of turret 1.
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1.9.3.5 The composite control function does not switch the spindle speed
Spindle control command or the feed per rotation command based on feedback pulses
from the position coder. Therefore, the spindle speed command and
feedback pulses should be switched using the following signals. (See
Section 9.4.2 for details.)
S Spindle command selection signal SLSPA <G063#2> and SPSPB
<G063#3>
S Spindle feedback selection signal SLPCA <G064#2> and SLPCB
<G064#3>
1.9.3.6 A preset offset or tool–tip radius compensation is not changed when the
Tool offset during control mode is switched between independent control and composite
composite control control. It is necessary to reset the offset using a T code after the control
mode is switched.
1.9.3.7 If G28 is issued to specify an automatic reference position return for an
Reference position axis in one path during composite control, an amount of movement is
return during composite calculated so that the associated axis in the other path can move to the
control reference position. In this case, the reference position for that axis must
have already been established. A manual reference position return is not
allowed.
1.9.3.8 If the control mode is switched between independent control and
Move commands after composite control during automatic operation, do not issue a move
the control mode is command or re–set a coordinate system for the switched axis in the
switched between current block and one or two (during tool–tip radius compensation)
independent control and subsequent blocks. This restriction is intended to reflect the coordinates
composite control changed due to coordinate system setting during control mode switching
in the preprocessing for the subsequent blocks.
(Example) Starting composite control to switch between the X1– and
X2–axes in block N200
N190 ..... ;
N200 M55 ; (This M code starts composite control.)
N210 ..... ;
N220 ..... ;
N230 ..... ;
In this example, not only block N200 but also block N210 (and N220
during tool–tip radius compensation) cannot issue a move command to
the X–axis. However, if the M55 code does not involve buffering, it can
be issued in block N210 to move the X–axis or update its coordinates.
For other than the X–axis, block N210 can issue move commands.
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1. AXIS CONTROL B–62753EN–1/01
1.9.4 The superimposed control function adds the amount of movement of an
Superimposed Control axis (superimposed control master axis) in one path to an axis
(superimposed control slave axis) on the other path for which ordinary
move commands are being executed. This function is similar to
synchronous control but differs from it in that move commands can be
issued not only for the master axis but also for the slave axis. The slave
axis moves by the sum of the amount of movement specified by its own
move commands and the amount of movement specified by move
commands for the master axis. Appropriate setting of parameter OMRx
(bit 3 of parameter No. 8162) can reverse the direction in which the master
and slave axes move.
1.9.4.1 Parameter No. 8186 specifies between which axes move commands are
Setting to be superimposed.
(Example) To superimpose the amount of movement of the Z2–axis to
that of the Z1–axis: Parameter No. 8186z of path 1 = 2
To superimpose the amount of movement of the X1–axis to
that of the Y2–axis: Parameter No. 8186y of path 2 = 1
1.9.4.2 Use M codes for wait, beginning, and terminating superimposed control
Programming in a machining program in the stated order. It is also possible to begin and
terminate superimposed control without using M codes.
1.9.4.3 When superimposed control begins or ends (when an M code is issued),
Signal operation the superimposed control axis selection signals OVLS1 to OVLS7 for the
target slave axis (from the PMC to the CNC) are changed from “0” to “1”
(to begin superimposed control) or from “1” to “0” (to terminate
superimposed control).
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B–62753EN–1/01 1. AXIS CONTROL
1.9.4.4 Suppose that a workpiece on the spindle (Z1–axis) that moves along the
Examples of applications axis is to be cut with a tool in path 1 and a tool in path 2 simultaneously.
This example superimposes the amount of movement of the Z1–axis on
that of the Z2–axis.
Turret 1 Machining is performed by
a path 1 program.
X1
ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ
ÀÀÀÀÀ
ÀÀÀÀÀÀÀÀ
Workpiece 1
Z1 X2
Turret 2
Z2
Machining is performed by a path 2 program.
1.9.4.5 Because the amount of movement of the master axis is added to that of
Feedrate the slave axis, the resulting speed of the slave axis may become much
more larger than a normal speed (such as rapid traverse speed specified
in a parameter). To solve this problem, it is necessary to set feedrates that
are used only during superimposed control. The feedrates and time
constants that are used only during superimposed control include:
S Rapid traverse rate: Parameter No. 8190
S Rapid traverse override F0 rate: parameter No. 8191
S Rapid traverse linear acceleration/deceleration time constant:
Parameter No. 8192
S Maximum cutting feedrate: Parameter No. 8193
(S Manual rapid traverse rate:
Parameter No. 8190 or 1424 whichever is smaller)
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1. AXIS CONTROL B–62753EN–1/01
These special parameters are used for both master and slave axes during
superimposed control. Appropriate values should be specified with the
resulting feedrate taken into account. When superimposed control begins
or ends during automatic operation, it is impossible to switch the
maximum cutting feedrate in the current block and the next block. If an
M code that does not involve buffering is used to direct superimposed
control to begin or end, the maximum cutting feedrate is switched in a
block next to the current block. The rates other than the maximum cutting
feedrate are switched immediately when superimposed control begins or
ends.
1.9.4.6 S Neither out–of–synchronization compensation or detection is
Differences between performed between the master and slave axes during superimposed
superimposed control control.
and ordinary S A parking signal is ineffective for axes under superimposed control.
synchronous control S When superimposed control is terminated during automatic operation,
move commands and coordinate re–setting can be executed for the
slave axis immediately. Unlike synchronous control, superimposed
control does not inhibit move commands in two or three blocks
including the current block.
S A reference position return cannot be specified for the salve axis under
superimposed control.
1.9.5
Signal
Synchronous control
axis selection signals
SYNC1 to SYNC7
<G138#0 to G138#6>
[Classification] Input signal
[Function] These signals perform synchronous control.
[Operation] When one of these signals becomes “1”, the control unit:
S Begins synchronous control in such a way that the corresponding axis
becomes a slave axis.
The axis with which the slave axis is synchronized is determined by
parameter No. 8180.
Parking signals PK1 to
PK7 <G122#0 to G122#6>
[Classification] Input signal
[Function] These signals place each axis in a parking state.
[Operation] When one of these signals becomes “1”, the control unit:
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B–62753EN–1/01 1. AXIS CONTROL
S Places the corresponding axis in a parking state.
If the corresponding axis is under synchronous control, it enters a parking
state immediately regardless of whether the axis is moving. If a parking
signal is set to “1” without specifying synchronous control, it is ignored.
Composite control axis
selection signal MIX1 to
MIX7 <G128#0 to
G128#6>
[Classification] Input signal
[Function] These signals perform composite control.
[Operation] When one of these signals becomes “1”, the control unit:
S Begins composite control over the corresponding axis.
The axis with which the corresponding axis is controlled together is
determined by parameter No. 8183.
Note 1 These signals are available only for path 1.
Superimposed control
axis selection signals
OVLS1 to OVLS7
<G190#0 to G190#6>
[Classification] Input signal
[Function] These signals perform superimposed control.
[Operation] When one of these signals becomes “1”, the control unit:
S Begins superimposed control over the corresponding axis.
The master axis is selected according to parameter No. 8186.
Synchronous/composite/
superimposed control
under way signals
SYN1O to SYN7O
<F118#0 to F118#6>
[Classification] Output signal
[Function] These signals indicate each axis is being subjected to
synchronous/composite/superimposed control.
[Output condition] These signals become “1” under the following condition:
S The corresponding axis is under synchronous, composite, or
superimposed control.
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1. AXIS CONTROL B–62753EN–1/01
These signals become “0” under the following condition:
S The corresponding axis is not under synchronous, composite, or
superimposed control.
CAUTION
Whether each axis is under synchronous, composite, or
superimposed control does not always match whether the
corresponding selection signal (synchronous control axis
selection, composite control axis selection, or
superimposed control axis selection signal) has been
issued or not. For example, if these signals are set to “1”
during an alarm, they are ignored. If a servo alarm occurs
during these types of control, they are terminated
automatically. Before attempting to perform these types of
control, always check the state of these signals.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G122 PK7 PK6 PK5 PK4 PK3 PK2 PK1
#7 #6 #5 #4 #3 #2 #1 #0
G128 MIX7 MIX6 MIX5 MIX4 MIX3 MIX2 MIX1
#7 #6 #5 #4 #3 #2 #1 #0
G138 SYNC7 SYNC6 SYNC5 SYNC4 SYNC3 SYNC2 SYNC1
#7 #6 #5 #4 #3 #2 #1 #0
G190 OVLS7 OVLS6 OVLS5 OVLS4 OVLS3 OVLS2 OVLS1
#7 #6 #5 #4 #3 #2 #1 #0
F118 SYN7O SYN6O SYN5O SYN4O SYN3O SYN2O SYN1O
1.9.6
Parameter #7 #6 #5 #4 #3 #2 #1 #0
8160 NRS SPE ZSI XSI MXC
[Data type] Bit
MXC During mixed control of the X– or Z–axis, measurement direct input
function B for tool compensation performs calculation based on:
0 : Machine coordinates for the path being controlled
1 : Machine coordinates for another path subject to mixed control
NOTE
1 This parameter is valid for setting tool compensation values
for the X– or Z axis and setting shift of the workpiece
coordinate system for the Z–axis.
2 This parameter cannot be used when mixed control is
applied to paths for which different minimum command
increments (metric or inch) are specified.
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XSI When MXC = 1, the machine coordinates along the X–axis for the other
path subject to mixed control are fetched:
0 : With the sign as is
1 : With the sign inverted
ZSI When MXC = 1, machine coordinates along the Z–axis for the other path
subject to mixed control are fetched:
0 : With the sign as is
1 : With the sign inverted
SPE The synchronization deviation is:
0 : The difference between the positioning deviation of the master axis
and that of the slave axis.
1 : The difference between the positioning deviation of the master axis
and that of the slave axis plus the acceleration/deceleration delay.
NOTE
When the master and slave axes have different
acceleration/deceleration time constants, set 1.
NRS When the system is reset, synchronous, composite, or superimposed
control is:
0 : Released.
1 : Not released.
#7 #6 #5 #4 #3 #2 #1 #0
8161 CZM NMR
[Data type] Bit
NMR When an axis subject to mixed control is placed in servo–off state:
0 : Mixed control is stopped.
1 : Mixed control is not stopped, provided bit 0 (FUP) of parameter No.
1819 is set to 1 to disable follow–up for the axis.
NOTE
Mixed control is not stopped only when bit 0 (FUP) of
parameter No. 1819 is set to 1. If follow–up is disabled with
the follow–up signal (*FLWU <G007 bit 5> =1), mixed
control is stopped.
CZM When two Cs contour axes are subject to mixed control, the function for
mixing zero point return commands for Cs contour axes is:
0 : Not used
1 : Used
#7 #6 #5 #4 #3 #2 #1 #0
8162 MUMx MCDx MPSx MPMx OMRx PKUx SERx SMRx
[Data type] Bit axis
SMRx Synchronous mirror–image control is:
0 : Not applied. (The master and slave axes move in the same direction.)
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1. AXIS CONTROL B–62753EN–1/01
1 : Applied. (The master and slave axes move in opposite directions.)
SERx The synchronization deviation is:
0 : Not detected.
1 : Detected.
NOTE
When both master and slave axes move in synchronization,
the positioning deviations of the corresponding axes are
compared with each other. If the difference is greater than
or equal to the value specified in parameter No. 8181, an
alarm occurs. When either axis is in the parking or
machine–locked state, however, the synchronization
deviation is not detected.
PKUx In the parking state,
0 : The absolute, relative, and machine coordinates are not updated.
1 : The absolute and relative coordinates are updated. The machine
coordinates are not updated.
WARNING
Set the parameter to 1 for any axes for which polar
coordinate interpolation will be specified. Otherwise,
coordinates may shift when single block stop or feed hold
is specified in polar coordinate interpolation mode.
OMRx Superimposed mirror–image control is:
0 : Not applied. (The superimposed pulse is simply added.)
1 : Applied. (The inverted superimposed pulse is added.)
MPMx When composite control is started, the workpiece coordinate system is:
0 : Not set automatically.
1 : Set automatically.
NOTE
When the workpiece coordinate system is automatically set
at the start of composite control, it is calculated from the
following: Current machine coordinates and the workpiece
coordinates at the reference point of each axis (parameter
No. 8184).
MPSx When composite control is terminated, the workpiece coordinate system
is:
0 : Not set automatically.
1 : Set automatically.
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B–62753EN–1/01 1. AXIS CONTROL
NOTE
When the workpiece coordinate system is automatically set
at the end of composite control, it is calculated from the
following: Current machine coordinates and the workpiece
coordinates at the reference point of each axis under
composite control (parameter No. 1250)
MCDx The axes to be replaced with each other under composite control have the
coordinate systems placed:
0 : In the same direction. Simple composite control is applied. (The axes
of paths 1 and 2 move in the same direction.)
1 : In opposite directions. Mirror–image composite control is applied.
(The axes of paths 1 and 2 move in opposite directions.)
This parameter determines the direction in which an axis moves. The
parameter is also used to automatically set the coordinate system when
composite control is started or terminated.
X1 X2
MCDz MCDz
0 0
Z1 Z2
X1
MCDz MCDz
0 1
Z1 Z2
X2
X1 X2
MCDz MCDz
1 0
Z1 Z2
X1
MCDz MCDz
1 1
Z1 Z2
X2
MUMx In mixed control, a move command for the axis:
0 : Can be specified.
1 : Cannot be specified.
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1. AXIS CONTROL B–62753EN–1/01
NOTE
Upon the execution of a move command along an axis for
which MUMx is set to 1 during mixed control, alarm P/S 226
is issued.
#7 #6 #5 #4 #3 #2 #1 #0
8163 SCDx SCMx SPSx SPMx MDXx
NOTE
Set the parameters SPMx, SPSx, SCMx, and SCDx for the
master axis. These settings are referenced during
automatic workpiece coordinate setting for the master axis
at the start of synchronous control.
[Data type] Bit axis
MDXx In mixed control, the current position (absolute/relative coordinates)
display indicates:
0 : Coordinates in the local system.
1 : Coordinates in the other system under mixed control.
SPMx When synchronous control is started, automatic workpiece coordinate
system setting for the master axis is
0 : Not Performed.
1 : Performed.
NOTE
When a workpiece coordinate system is automatically set at
the start of synchronous control, the workpiece coordinate
system is calculated from the current machine coordinates
and the workpiece coordinates of each axis at the reference
position set in parameter No. 8185.
SPSx When synchronous control terminates, automatic workpiece coordinate
system setting for the master axis is:
0 : Not performed.
1 : Performed.
NOTE
When a workpiece coordinate system is automatically set at
the end of synchronous control, the workpiece coordinate
system is calculated from the current machine coordinates
and the workpiece coordinates for each axis at the
reference position set in parameter No. 1250.
SCMx When workpiece coordinates are calculated in synchronous control:
0 : The workpiece coordinates are calculated from the machine
coordinates of the slave axis.
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B–62753EN–1/01 1. AXIS CONTROL
1 : The workpiece coordinates are calculated from the machine
coordinates of the master axis and slave axis.
SCDx The positive (+) directions of the master axis and slave axis in the
coordinate system in synchronous control are:
0 : Identical.
1 : Opposite.
8180 Master axis with which an axis is synchronized under synchronous control
[Data type] Byte axis
[Valid data range] 1, 2, 3, ... to the maximum number of control axes, or 201, 202, 203, ...
to 200 plus the maximum number of control axes
This parameter specifies the number of the master axis with which an axis
is synchronized. When zero is specified, the axis does not become a slave
axis and is not synchronized with another axis. When an identical number
is specified in two or more axes, one master axis has two or more slave
axes.
S Exercising synchronous control between two paths
In the parameter of a slave axis, specify the axis number of the master
axis with which the salve axis is to be synchronized.
Setting: 1 to 8
The value specified here must not exceed the maximum number of
control axes.
(Example 1) Synchronizing the Z2–axis with the Z1–axis
Path 1 Path 2
Parameter No. 8180x 0 Parameter No. 8180x 0
Parameter No. 8180z 0 Parameter No. 8180z 2
Parameter No. 8180c 0
Parameter No. 8180y 0
S Exercising synchronous control in a path
In the parameter of a slave axis , specify 200 plus the number of the
master axis with which the slave axis is to be synchronized.
Setting: 201 to 208
The value specified here must not exceed 200 plus the maximum
number of control axes.
(Example 1) Synchronizing the Y1–axis with the Z1–axis
Path 1 Path 2
Parameter No. 8180x 0 Parameter No. 8180x 0
Parameter No. 8180z 0 Parameter No. 8180z 0
Parameter No. 8180c 0
Parameter No. 8180y 202
8181 Synchronization error limit of each axis (Synchronous or composite control)
[Data type] Two–word axis
[Unit of data] Unit of detection
[Valid data range] 0 to 32767
When the synchronization deviation detected (SERx of Bit #1 parameter
No. 8162 is set to 1), this parameter specifies the limit of the difference
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1. AXIS CONTROL B–62753EN–1/01
between the positioning deviation of the slave axis and that of the master
axis. Set this parameter to the slave axis.
8182 Display of the synchronization error of an axis (synchronous or composite control)
[Data type] Two–word axis
[Unit of data] Unit of detection
[Valid data range] 0 or more
When the synchronization deviation is detected (SERx of Bit #1
parameter No. 8162 is set to 1), this parameter specifies the difference
between the positioning deviation of the slave axis and that of the master
axis. (The value is used for diagnosis.) The deviation is displayed on the
slave side
The parameter is only of display. It should not be set.
The difference between the positioning deviation is:
(Positioning deviation of the master axis) (Positioning deviation of the slave axis)
Plus for a mirror–image synchronization
command
Minus for a simple synchronization
command
8183 Axis under composite control in path 1 corresponding to an axis of path 2
[Data type] Byte axis
[Valid data range] 1, 2, 3, ... to the maximum number of control axes
This parameter specifies an axis of path 1 to be placed under composite
control with each axis of path 2. The value specified here must not exceed
the maximum number of axes that can be used in path 1. When zero is
specified, control of the axis is not replaced under composite control. An
identical number can be specified in two or more axes, but composite
control cannot be exercised for all of tem at a time.
NOTE
Specify this parameter only for path 2.
(Example 1) Exercising composite control to replace the X1–axis with
the X2–axis
Path 1 Path 2
Parameter No. 8183x 0 Parameter No. 8183x 1
Parameter No. 8183z 0 Parameter No. 8183z 0
Parameter No. 8183c 0 Parameter No. 8183c 0
Parameter No. 8183y 0 Parameter No. 8183y 0
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B–62753EN–1/01 1. AXIS CONTROL
(Example 2) Exercising composite control to replace the Y1–axis with
the X2–axis
Path 1 Path 2
Parameter No. 8183x 0 Parameter No. 8183x 4
Parameter No. 8183z 0 Parameter No. 8183z 0
Parameter No. 8183c 0 Parameter No. 8183c 0
Parameter No. 8183y 0 Parameter No. 8183y 0
8184 Coordinates of the reference point of an axis on the coordinate system of
another axis under composite control
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine 0.01 0.001 0.0001 mm
Inch machine 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] 0 to 99999999
This parameter specifies the coordinates of the reference point of an axis
on the coordinate system of another axis under composite control.
The parameter is validated when MPMx of bit 4 parameter No. 8162 is set
to 1.
(Example) Exercising composite control to replace the X1–axis with the
X2–axis
X1m ∆Z2m
ÄÄ
ÄÄ Z1m
Refernce point X1
of path 1 ∆X2m
ÀÀÀÀÀÀ ÀÀÀÀÀ Zero point of the
ÀÀÀÀÀÀ ÀÀÀÀÀ
workpiece coordinate
system of path 2
ÀÀÀÀÀÀ ÀÀÀÀÀ
Zero point of the
workpiece coordinate
system of path 1
ÀÀÀÀÀÀ Z1
ÀÀÀÀÀ
Z2
∆X1m
X2
∆Z1m
Z2m Ä
Refernce point
of path 2
X2m
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1. AXIS CONTROL B–62753EN–1/01
(∆X1m, ∆Z1m) are the coordinates of the reference point of path 2 on the
workpiece coordinate system of path 1. (∆X2m, ∆Z2m) are the coordinates of
the reference point of path 1 on the workpiece coordinate system of path 2.
∆X1m is specified for the X–axis of path 1 and ∆X2m for the X–axis of path 2.
If bit 4 of parameter No. 8162 MPMx is set to 1 when composite control is
started, the workpiece coordinate system satisfying the following
conditions is specified:
X1 = (Value specified for the X–axis of path 1)± (Machine coordinates of X2)
Plus when parameter
No. 8162#6 MCDx of
path 1 is set to 0
Minus when parameter
No. 8162#6 MCDx of
path 1 is set to 1
X2 =(Value specified for the X–axis of path 2)(Machine coordinates of X1)
Plus when parameter
No. 8162#6 MCDx of
path 2 is set to 0
Minus when parameter
No. 8162#6 MCDx of
path 2 is set to 1
If bit 5 of parameter No. 8162 MPSx is set to 1 when composite control is
terminated, the workpiece coordinate system satisfying the following
conditions is specified:
X1 = Parameter No. 1250 of path 1 + Machine coordinate of X1
X2 = Parameter No. 1250 of path 2 + Machine coordinate of X2
8185 Workpiece coordinates on each axis at the reference position
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine mm
Inch machine 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
This parameter specifies the reference position coordinates along the
slave axes, according to the workpiece coordinate system for the master
axis, when the tool is positioned to the reference position along the master
axis. This parameter is enabled when SPMx of bit 1 parameter No. 8163 is
set to 1. Set this parameter for the master axis.
8186 Master axis under superimposed control
[Data type] Byte axis
[Valid data range] 1, 2, 3, ... to number of control axes
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B–62753EN–1/01 1. AXIS CONTROL
This parameter specifies the axis number of the master axis under
superimposed control.
When zero is specified , the axis does not become a slave axis under
superimposed control and the move pulse of another axis is not super
imposed.
8190 Rapid traverse rate of an axis under superimposed control
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 30 to 240000 30 to 100000
Inch machine 0.1 inch/min 30 to 96000ă 30 to 48000ă
Rotaion axis 1 deg/min 30 to 240000 30 to 100000
Set a rapid traverse rate for each of the axes when the rapid traverse
override of the axes (master and slave axes) under superimposed control is
100%.
8191 F0 velocity of rapid traverse override of an axis under superimposed control
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 to 15000ă 6 to 12000
Inch machine 0.1 inch/min 6 to 6000ăă 6 to 4800ă
Rotaion axis 1 deg/min 6 to 150000 6 to 12000
This parameter specifies the F0 velocity of rapid traverse override for each
of the axes (master and slave axes) under superimposed control.
8192 Linear acceleration/deceleration time constant in rapid traverse of an axis un-
der superimposed control
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000
This parameter specifies the linear acceleration/deceleration time
constant in rapid traverse for each of the axes (master and slave axes)
under superimposed control.
8193 Maximum cutting feedrate under superimposed control
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 30 to 240000 30 to 100000
Inch machine 0.1 inch/min 30 to 76000ă 30 to 48000ă
Rotaion axis 1 deg/min 30 to 240000 30 to 100000
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1. AXIS CONTROL B–62753EN–1/01
This parameter specifies the maximum cutting feedrate under
superimposed control.
8194 Maximum cutting feedrate of an axis under superimposed control
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 to 240000 6 to 100000
Inch machine 0.1 inch/min 6 to 96000ă 6 to 48000ă
Rotaion axis 1 deg/min 6 to 240000 6 to 100000
This parameter specifies the maximum cutting feedrate for an axis under
superimposed control.
1.9.7 If one of the alarms listed below occurs, it terminates synchronous,
Alarms and messages composite, and superimposed control for all axes.
1.9.7.1
P/S alarms
Number Message Description
225 Synchronous or compos- This alarm occurs under either of the
ite control error following conditions (detected when
synchronous, composite, or superim-
posed control is terminated).
(1) There is an error in an axis number pa-
rameter (parameter No. 1023).
(2) An invalid control command is issued.
If this alarm occurs when synchro-
nous, composite, or superimposed
control is terminated, place the ma-
chine in an emergency stop state be-
fore resetting the alarm.
226 A move command was is- When an axis is in a synchronization
sued to a synchronous mode, a move command was issued
axis. to that axis. (Only during synchro-
nous control)
During composite control, a move
command was issued to an axis for
which parameter MUMx (bit 7 of pa-
rameter No. 8162) is “1”. (Only during
composite control)
In a control mode other than synchro-
nous or composite control, a move
command was issued to an axis for
which parameter NUMx (bit 7 of pa-
rameter No. 8163) was “1”.
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B–62753EN–1/01 1. AXIS CONTROL
Number Message Description
229 Synchronization cannot This alarm occurs under either of the
be maintained. following conditions.
(1) Synchronous or composite control can-
not be maintained because of system
overload.
(2) Synchronous or composite control can-
not be maintained because of a hard-
ware failure. (This alarm does occur dur-
ing normal use.)
000 Turn the power off. This message is issued if superim-
posed control is suspended because
of an alarm that occurs when the axis
is moving. Turn the power of the CNC
off, then on gain.
1.9.7.2
Servo alarms
Number Message Description
407 Servo alarm: Excessive A positional deviation for a synchro-
error nous axis exceeded the specified val-
ue. (Only during synchronous con-
trol).
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1. AXIS CONTROL B–62753EN–1/01
1.9.8
Definition of Warning,
Caution, and Note
1.9.8.1
Items common to
synchronous,
composite, and
superimposed control
WARNING
1 When synchronous, composite, or superimposed control
begins or ends, the target axes must be at a stop.
2 All axes subjected to synchronous, composite, or
superimposed control must have the same least command,
detection increment, and diameter/radius specification.
Otherwise, the amount of movement will differ from one axis
to another.
3 When an axis is under synchronous, composite, or
superimposed control, do not change the parameters
related to that axis.
4 Before starting synchronous, composite, superimposed
control, make sure that for the target axis, a reference
position return after power–on has been made or a
reference position has been set up according to the
absolute pulse coder.
5 Before starting synchronous, composite, or superimposed
control after an emergency stop, servo–off, or servo alarm
is released, be sure to make a return to the reference
position and set up the necessary coordinate system.
CAUTION
Acceleration/deceleration control, pitch error
compensation, backlash compensation, and stored stroke
limit check are carried out regardless of synchronous or
composite control. During superimposed control, these
operations except acceleration/deceleration are performed
on the position where superimposed pulses have been
added.
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B–62753EN–1/01 1. AXIS CONTROL
NOTE
1 More than one axis can be subjected to synchronous,
composite, or superimposed control. On the other hand, an
axis cannot be synchronized with more than one axis
simultaneously. Moreover, an axis under composite control
cannot be synchronized with another axis or cannot doubly
be subjected to composite control.
2 Synchronous, composite, or superimposed control cannot
be performed between a linear axis and a rotation axis.
3 Synchronous, composite, or superimposed control cannot
be specified simultaneously with simplified synchronous
control. Synchronous control within one path provides the
same functions as simplified synchronous control.
1.9.8.2
Items related only to
synchronous control WARNING
1 The same acceleration/deceleration time constants and
servo parameters should be used for axes subjected to
synchronous control as much as possible. If there is a large
difference in a set value between the axes, a deviation will
occur in the actual movement of the machine.
2 The workpiece coordinate system of a synchronous slave
axis is not affected by the synchronous master axis
operations that affect workpiece coordinate systems but do
not cause the machine to move, such as workpiece
coordinate system set/shift and geometry offset
commands.
3 If a wear offset command or tool–tip radius compensation
is performed for the synchronous master axis, the travel
path of the slave axis is shifted by the offset, but the shift is
not set as an offset (no offset vector is created).
CAUTION
A move command should not be issued to a synchronous
slave axis during synchronous control.
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1. AXIS CONTROL B–62753EN–1/01
1.9.8.3
Restrictions imposed
during synchronous,
composite, and
superimposed control
Function During synchronous During composite During superimposed
control control control
Acceleration/deceleration The acceleration/decelera- The acceleration/decelera- The move pulses that are ef-
control tion control for the master tion control originally speci- fective after acceleration/de-
axis is performed also for fied for one path is used celeration for the superim-
the synchronous slave axes, also for the other path, but posed control master axis
but different time constants different time constants are are added to those for the
are used. used (*3). slave axes.
Post–interpolation linear ac- Possible Possible Possible
celeration/deceleration
Feedrate clamping The axes are clamped at the The axes in both paths are The axes are clamped to the
feedrate of the master axis. clamped at the feedrate orig- feedrate specified for super-
inally specified for one path. imposed control.
Reference position return A reference position return is A reference position return is Impossible for superim-
possible for the master axis possible for axes not under posed control slave axes.
unless it is in a parking composite control. For axes
state. If the master axis is in under composite control,
a parking state, only auto- only an automatic reference
matic reference position re- position return (G28) is pos-
turn (G28) is possible for the sible.
master axis. (⇒ Section
1.9.2.5)
Second–, third–, or fourth– Possible (⇒ 1.9.2.5). Possible Impossible for superim-
reference position return posed control slave axes.
Reference position return Possible (⇒ 1.9.2.5). Possible Impossible for superim-
check posed control slave axes.
PMC axis control Possible for other than syn- Possible Possible
chronous slave axes.
Polar coordinate interpola- Possible Switching between indepen- Possible
tion and cylindrical interpola- dent control and composite
tion control should be carried out
during cancel mode.
Handle interrupt Performed regardless of Possible for axes having Performed regardless of su-
synchronous control. nothing to do with composite perimposed control (*5).
control.
Mirror image Each signal originally be- Signals originally specified Signals for the master axis
longing to a particular axis is for one path are effective for are effective as superim-
effective for that axis (*1). the other path (*4). posed control pulses (*5).
Machine lock Each signal originally be- Signals originally specified Signals for the master axis
longing to a particular axis is for one path are effective for are effective as superim-
effective for that axis (*1). the other path (*4). posed control pulses (*5).
118
B–62753EN–1/01 1. AXIS CONTROL
Function During synchronous During composite During superimposed
control control control
Interlock The signals for the synchro- Signals originally specified Signals for the master axis
nous master axis are effec- for one path are effective for are effective as superim-
tive for the synchronous the other path (*4). posed control pulses (*5).
slave axes (*2).
Override The signals for the synchro- Signals originally specified Signals for the master axis
nous master axis are effec- for one path are effective for are effective as superim-
tive for the synchronous the other path (*4). posed control pulses (*5)
slave axes (*2).
External deceleration The signals for the synchro- Signals originally specified Signals for the master axis
nous master axis are effec- for one path are effective for are effective as superim-
tive for the synchronous the other path (*4). posed control pulses (*5)
slave axes (*2).
Skip function Impossible for slave axes. Possible for axes having Possible.
nothing to do with composite
control.
Automatic tool compensation Impossible for slave axes. Possible for axes having Impossible for superim-
nothing to do with composite posed control slave axes.
control.
Direct tool compensation Impossible for slave axes. Possible (*7) Impossible for superim-
measurement input B posed control slave axes.
Follow–up Impossible during synchro- Impossible during composite Impossible during superim-
nous control. control. posed control.
Program restart Impossible for a program in- Impossible for a program in- Impossible for a program in-
volving synchronous control. volving composite control. volving superimposed con-
trol.
Cs contour control Synchronous control is pos- Composite control is pos- Superimposed control is
sible (*6). sible (*6). possible (*6).
Spindle positioning Synchronous control is im- Composite control is impos- Superimposed control is im-
possible. sible. possible.
(*1) Processed after synchronization pulses are sent to the slave axes.
(*2) After it is processed on the master side, synchronization pulses are
sent.
(*3) Composite control pulses and acceleration/deceleration type are
sent. The time constant for the slave axis is used.
(*4) Composite control pulses are sent after processed on the master side.
(*5) Performed normally for move commands originally intended to the
master or slave axes, but not performed on the slave side for
superimposed control pulses received from the master axis.
(*6) Restricted to a combination of Cs axes. Necessary signal operations
and orientation should be performed for each axis separately. Also
specify parameter CZM (bit 1 of parameter No. 8161).
(*7) Specify parameters MXC, XSI, and ZSI (bits 0, 1, and 2 of parameter
No. 8160).
119
1. AXIS CONTROL B–62753EN–1/01
1.9.8.4 The following list summarizes how positional information such as
Reading the coordinates custom macro system variables and current coordinates from the PMC
during synchronous, window are read during synchronous, composite, or superimposed
composite, or control.
superimposed control
Positional information During synchronous During composite During superimposed
control control control
Absolute coordinate Readable Readable (*1) Readable (*2)
Machine coordinate Readable Readable Readable
End of each block Readable only for the mas- Readable (*1) Readable (*2)
ter axis
Skip signal position Readable only for the mas- Unreadable Readable (*2)
ter axis
(*1) The coordinates are represented in the coordinate system that is
effective during composite control. Their relationship with the
machine coordinate system differs from the relationship that exists
during independent control.
(*2) No superimposed control pulse is added.
1.9.8.5 Synchronous, composite, or superimposed control is terminated not only
Terminating when the corresponding synchronization signal becomes off but also
synchronous, when the following conditions occur.
composite, or (1) Emergency stop
superimposed control (2) Reset
(3) Servo alarm
(4) Servo off (*1)
(5) Overtravel
(6) Alarm related to synchronous, composite, or superimposed control
(7) P/S000 alarm
If one of the above conditions occurs for either path, it terminates
synchronous control, composite, and superimposed control for all axes.
If one of the above conditions occurs for one path during synchronous,
composite, or superimposed control, the other path is placed in a feed hold
state (during automatic operation) or interlock state (during manual
operation).
(*1) Setting parameter NMR (bit 0 of parameter No. 8161) specifies that
synchronous, composite, or superimposed control be not terminated
even when an axis under composite control enters a servo–off state.
(If an axis under synchronous or superimposed control enters a
servo–off state, synchronous, composite, and superimposed control is
terminated.
120
B–62753EN–1/01 1. AXIS CONTROL
1.9.8.6
Status output signals for
an axis under
synchronous,
composite, or
superimposed control
Status output signal During synchronous During composite During superimposed
control control control
Axis moving signal MVn S The master axis moving S The moving signal for an S The master axis moving
F0102/F1102 signal becomes ”1” when axis to which a move com- signal works as usual.
(See Section 1.2.5.) the master or slave axis is mand is originally issued S The slave axis moving sig-
moving. becomes ”1”. The moving nal reflects the state of
S The slave axis moving sig- signal for the axis that is ac- movement due to a com-
nal is always ”0” (*1). tually moving does not be- mand for the slave axis
come ”1” (*1). rather than superimposed
control pulses.
Axis movement direction sig- S The master axis movement S The axis movement direc- S The master axis movement
nal MVDn F0106/F1106 direction signal indicates tion signal indicates the ac- direction signal indicates
(See Section 1.2.5.) the direction in which the tual movement direction the direction in which the
master axis is moving. (that is, direction after com- master axis is moving.
S The slave axis movement posite control mirror image S The slave axis movement
direction signal indicates processing). direction signal indicates
the direction of movement the direction of movement
after synchronous control after superimposed control
mirror image processing. pulses are added.
Axis in position signal INPn S The master axis in position S The in position signal for an S The master axis in position
F0104/F1104 signal becomes “1” when axis in a path for which a signal works as usual.
(See Section 7.2.6.1.) both master and slave axes move command is issued S The slave axis in position
are in position. reflects the state of the axis signal is always “1”.
S The slave axis in position that is driven by that move
signal is always “1”. command.
(*1) A positional deviation check does not depend on the state of this
signal. If move command pulses have been output to a motor (either
master or slave), parameter No. 1828 is used as a limit. Otherwise,
parameter No. 1829 is used.
121
1. AXIS CONTROL B–62753EN–1/01
1.9.9
Examples of
Applications
1.9.9.1 (1) Machine configuration
Independent control and (a) Independent control
synchronous control of
the Z1– and Z2–axes
Path 1 (X1– and Z1–axes) Turret 1
performs machining sepa- X1
rately from path 2 (X2– and Z1 Z2
Z2–axes).
ÀÀÀÀÀÀÀ ÀÀÀÀÀ
ÀÀÀÀÀÀÀ ÀÀÀÀÀ
ÀÀÀÀÀÀÀ ÀÀÀÀÀ
Spindle S1 Spindle S2
X2
Turret 2
(b) Synchronous control of the Z1– and Z2–axes
One workpiece is chucked at
both ends. Commands originally Turret 1
issued to the Z1–axis move both Z1 X1
Z2
Z1– and Z2–axes.
ÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀÀÀ
ÀÀÀÀÀÀÀÀÀÀÀÀ
Spindle S1 Spindle S2
Turret 2
(2) Parameter setting
S To synchronize the Z2–axis with the Z1–axis, set parameter No.
8180z of path 2 to “2”.
122
B–62753EN–1/01 1. AXIS CONTROL
S To apply mirror–image synchronization (because initially the
positive direction of one axis is opposite to that of the other axis),
set SMRz (bit 0 of parameter No. 8162) of path 2 to “1”.
S To detect out–of–synchronization (because both axes should move
by the same amount), set SERz (bit 1 of parameter No. 8162) to “1”.
Set a value from 100 to 1000 as a limit to out–of–synchronization
in parameter No. 8181z of path 2 (this limit varies from one
machine to another).
S A difference in the positional deviation between the Z1– and
Z2–axes is indicated in parameter No. 8182z during
synchronization.
(3) Signal operation
S Set signal G1138#1 SYNC2 to “1” when the Z1– and Z2–axes start
moving in synchronization.
S Reset signal G1138#1 SYNC2 to “0” when synchronization is
terminated.
S Also reset signal G1138#1 SYNC2 to “0” if an emergency stop, NC
reset, or alarm occurs.
S Keep signals other than G1138#1 SYNC2 reset to “0”.
(4) Sample program
Path 1 Path 2
N1000 ········ N2000 ········ Machining under control
independent of the other path
N1010 Z80. ; N2010 Z150. ; Moves the workpiece and
chuck to the specified
position.
N1020 M200 ; N2020 M200 ; Waits for completion of
movement.
N1030 M61 ; Clamps the workpiece and
begins synchronization
N1040 M3 S800 ; Turns the spindle in normal
direction.
N1050 Z- 25. ; Moves the Z1–axis.
N1060 ········ Machining with the X1– and
Z1–axes
N1070 M62 ; Terminates synchronization
and unclamps the workpiece.
N1080 M201 ; N2080 M201 ; Waits for synchronization to
be terminated.
N1090 ; N2090 ; Dummy block (performing no
move command)
N1100 ········ N2100 ······· Machining under control
independent of the other path
123
1. AXIS CONTROL B–62753EN–1/01
In this example, assume that M61 clamps the workpiece and sets signal
G1138#1 SYNC2 to “1” and that M62 resets signal G1138#1 SYNC2 to
“0” and unclamps the workpiece.
NOTE
It is necessary to make the speed of spindle S1 equal that
of spindle S2. For example, issue spindle commands of
path 1 to both S1 and S2.
1.9.9.2 (1) Machine configuration
Independent control and
interpolation for the X1– (a) Independent control
and Z2–axes
Path 1 (X1– and Z1–axes)
performs machining sepa- Turret 1
rately from path 2 (X2– and X1
Z1 Z2
Z2–axes).
ÀÀÀÀÀÀÀ ÀÀÀÀÀ
ÀÀÀÀÀÀÀ ÀÀÀÀÀ
Spindle S1
ÀÀÀÀÀÀÀ ÀÀÀÀÀ Spindle S2
X2
Turret 2
(b) Interpolation for the X1– and Z2–axes
Machining is performed Turret 1
using turret 1 (X1–axis) X1
and spindle S2 (Z2–axis). Z1 Z2
ÀÀÀ ÀÀÀÀÀÀÀ
ÀÀÀ ÀÀÀÀÀÀÀ
Spindle S1
ÀÀÀ ÀÀÀÀÀÀÀ Spindle S2
Turret 2
Interpolation for the X1– and Z2–axes can be carried out by either of the
following two methods.
124
B–62753EN–1/01 1. AXIS CONTROL
1. The path 2 program directs the X2– and Z2–axes, synchronizes the
X1–axis with the X2–axis, and causes the X2–axis to park. The
path 1 program issues no move command.
2. Composite control is performed in which move commands are
switched between the X1–axis in one path and the X2–axis in the
other path. Path 1 does not issue move commands.
The following sections describe a case in which synchronous control is
used and a case in which composite control is used, separately.
1.9.9.2.1 (1) Parameter setting
Using synchronous S To synchronize the X1–axis with the X2–axis, set parameter No.
control 8180x of path 1 to “1”.
S Do not specify mirror image, because for both X1– and X2–axes,
the direction in which they go away from the workpiece center is
defined as positive.
S Do not specify out–of–synchronization detection for the X2–axis
because it is caused to park.
S Parameter No. 8182x indicates a difference in the positional
deviation between the X2– and X1–axes during synchronous
control.
(2) Signal operation
S Set signals G0138#0 SYNC1 and G1122#0 PK1 to “1” when
synchronous control begins for the X2– and X1–axes.
S Reset signals G0138#0 SYNC1 and G1122#0 PK1 to “0” when
synchronization is terminated.
S Also reset signals G0138#0 SYNC1 and G1122#0 PK1 to “0” if an
emergency stop, NC reset, or alarm occurs.
S Keep signals other than G0138#0 SYNC1 or G1122#0 PK1 reset
to “0”.
(3) Sample program
Path 1 Path 2
N1000 ········ N2000 ········ Machining under control
independent of the other
path
N1010 Z0 ; N2010 Z20. ; Moves the workpiece to
the specified position.
N1020 X120. ; N2020 X120. ; Moves each X–axis to their
start position for
synchronization (X1 = X2)
N1030 M200 ; N2030 M200 ; Waits for completion of
movement.
N2040 M55 ; Synchronizes the X2– and
X1–axes and causes the
X2–axis to park.
125
1. AXIS CONTROL B–62753EN–1/01
N2050 T0212 ; Specifies an offset for
turret 1.
N2060 S1000 M4 ; Reverses the spindle.
N2070 G0 X30. Z55. ;
Performs machining
N2080 G1 F0. 2 W- 15. ; using the X1– and
Z2–axes.
N2090 ·······
N2100 M56 ; Terminates
synchronization and
parking.
N1110 M201 ; N2110 M201 ; Waits for synchronization
to be terminated.
N1120 ; N2120 ; Dummy block (performing
no move command)
N1130 ······ N2130 ········ Machining under control
independent of the other
path
In this example, assume that M55 begins control of turret 1 in path 2 and
that M56 terminates control of turret 1 in path 2.
NOTE
When the X–axis is under synchronous control, path 1
cannot issue a move command to the X1–axis, but can
move the Z1–axis.
1.9.9.2.2 (1) Parameter setting
Using composite control S To specify composite control in which commands for the X1–axis
are interchanged with those of the X2–axis, set parameter No.
8183x of path 2 to “1”.
S Set MCDx (bit 6 of parameter No. 8162) of path 2 to “1”, because
the direction of the X1–axis is opposite to that of the X2–axis.
S To cause the position of turret 1 to be specified automatically in the
workpiece coordinate system in path 2 when composite control
begins, set MPSx (bit 5 of parameter No. 8162) to “1”.
S To cause the position of turret 1 to be specified automatically in the
workpiece coordinate system in path 1 when composite control
ends, set MPMx (bit 4 of parameter No. 8162) to “1”.
S Assuming that the X–coordinate of the reference position of turret
1 in the workpiece coordinate system in path 2 is –150.0 mm as
shown below, set “–150000” in parameter No. 8184x of path 2 for
automatic coordinate system setting.
126
B–62753EN–1/01 1. AXIS CONTROL
Reference position
150.0mm
of turret 1
ÀÀÀÀÀÀ ÀÀÀÀÀ
ÀÀÀÀÀÀ ÀÀÀÀÀ
Z2
ÀÀÀÀÀÀ ÀÀÀÀÀ
X2
(2) Signal operation
S Set signal G0128#0 MIX1 to “1” when composite control begins
for the X2– and X1–axes.
S Reset signal G0128#0 MIX1 to “0” when composite control ends.
S Also reset G0128#0 MIX1 to “0” when an emergency stop, NC
reset, or alarm occurs.
S Keep signals other than G0128#0 MIX1 reset to “0”.
(3) Sample program
Path 1 Path 2
N1000 ········· N2000 ········· Machining under control
independent of the other path
N1010 Z0 ; N2010 Z20. ; Moves each workpiece to the
specified position.
N2020 X120. ; Moves the X2–axis to a position
where no interference occurs.
N1030 M200 ; N2030 M200 ; Waits for completion of
movement.
N2040 M55 ; Begins composite control of the
X2– and X1–axes (the position of
turret 1 is set up as workpiece
coordinates in path 2.)
N2050 ; Dummy block (performing no
move command)
N2060 T0212 ; Specifies an offset for turret 1.
N2070 S1000 M4 ; !
N2080 G0 U10. W- 20. ; Performs machining
using the X1– and
N2090 G1 F0. 2 W- 15. ; Z2–axes.
N2100 ········
127
1. AXIS CONTROL B–62753EN–1/01
N2110 M56 ; Terminates composite control
(the position of turret 1 is set up as
workpiece coordinates in path 1.)
N1120 M201; N2120 M201 ; Waits for composite control to be
terminated.
N1130 ; N2130 ; Dummy block (performing no
move command)
N1140 ········ N2140 ······· Machining under control
independent of the other path
In this example, assume that M55 begins control of turret 1 by a path 2
program and that M56 terminates control of turret 1 by a path 2 program.
NOTE
1 It is not always necessary to cause a coordinate system to
be set up automatically when composite control begins or
ends. If automatic coordinate system setting is not
specified, an appropriate coordinate system is set by
program.
2 When the X–axis is under composite control, the X2–axis
can be moved in path 1 using move commands for the
X–axis.
3 The above parameter setting specifies that turret 1 is
located on the negative side of the X–coordinate in the
workpiece coordinate system of path 2. So, for example, to
move turret 1 toward the center of the workpiece, specify
U+10, and to move it away from the center, specify U–10
(note the sign is a minus). If this is inconvenient, set the
following parameters as follows:
Bit 6 of parameter No. 8162 (MCDx) = 0
Parameter No. 8184x = 150000
This parameter setting specifies that turret 1 be located
virtually on the positive side of the X–coordinate.
Actual position of turret 1 MCDx (No.8162#6) =1
No. 8184x =–150000
ÀÀÀÀÀÀ
ÀÀÀÀÀÀ
Z2
ÀÀÀÀÀÀ
Virtual position of turret 1 X2
MCDx (No.8162#6) =0
No. 8184x =150000
128
B–62753EN–1/01 1. AXIS CONTROL
1.9.9.3
Independent control and
interpolation between
the X1– and Z2–axes and
between the X2– and (1) Machine configuration
Z1–axes (a) Independent control
Z2
ÀÀÀÀ
ÀÀÀÀ Spindle S2
X2 Workpiece 2 and turret 2
Workpiece 1 and turret 1 Turret 2 are controlled by a path
are controlled by a path 2 program.
Turret 1
1 program.
X1
ÀÀÀÀÀÀ
Spindle S1
ÀÀÀÀÀÀ
Z1
129
1. AXIS CONTROL B–62753EN–1/01
(b) Interpolation between the X1– and Z2–axes and between the X2– and
Z1–axes
Z2
Workpiece 2 and turret 1 are
controlled by a path 2 program.
ÀÀÀÀÀ
ÀÀÀÀÀ
ÀÀÀÀÀ Spindle S2
X1
Turret 1
Turret 2
X2
ÀÀÀÀÀ
ÀÀÀÀÀ
Spindle S1
ÀÀÀÀÀ Workpiece 1 and turret 2 are
controlled by a path 1 program.
Z1
(2) Parameter setting
S To specify composite control in which commands for the X1–axis
are interchanged with those for the X2–axis, set parameter No.
8183x of path 2 to “1”.
S Set MCDx (bit 6 of parameter No. 8162) of paths 1 and 2 to “1”,
because the direction of the X1–axis is opposite to that of the
X2–axis.
S To cause the position of a turret in one path to be specified
automatically in the workpiece coordinate system of the other path
when composite control begins, set MPMx (bit 4 of parameter No.
8162) to “1”.
S To cause the position of a turret in each path to be specified
automatically in the workpiece coordinate system of that path
when composite control ends, set MPSx (bit 5 of parameter No.
8162) to “1”.
S Assuming that the relationships between the workpiece
coordinates and reference position of each path are as shown below,
set “200000” in parameter No. 8184x of path 1 and “180000” in
parameter No. 8184x of path 2 for automatic coordinate system
setting.
130
B–62753EN–1/01 1. AXIS CONTROL
Z2
ÀÀÀÀÀ
180.0mm Reference position
ÀÀÀÀÀ
for turret 1
Reference position
for turret 2 X2
X1 120.0mm
200.0mm
ÀÀÀÀÀÀ
ÀÀÀÀÀÀ
ÀÀÀÀÀÀ Z1
(3) Signal operation
S Set signal G0128#0 MIX1 to “1” when composite control begins
for the X2– and X1–axes.
S Reset signal G0128#0 MIX1 to “0” when composite control ends.
S Also reset G0128#0 MIX1 to “0” when an emergency stop, NC
reset, or alarm occurs.
S Keep signals other than G0128#0 MIX1 reset to “0”.
(4) Sample program
Path 1 Path 2
N1000 ········ N2000 ········ Machining under
control
independent of
the other path
N1010 M350 ; N2010 M350 ; Waits for
composite
control to begin.
N2020 M55 ; Begins
composite
control for the
X1– and
X2–axes.
N1030 M351 ; N2030 M351 ; Composite
control has
begun.
N1040 ; N2040 ; Dummy block
(performing no
move command)
131
1. AXIS CONTROL B–62753EN–1/01
N1050 T0313 N2050 T0212 ; Selects a tool for
composite
control and sets
the offset.
N1060 G50 W120. ; N2060 G50 W120. ; Shifts the Z–axis
workpiece
coordinate
system.
N1070 S1000 M4 ; N2070 S1500 M4 ;
Performs
N1080 G0 X20. Z15. ; N2080 G0 X15. Z30.; machining
under
N1090 G1 F0. 5 W- 8. ; N2090 G1 F0. 1 W- 5. ; composite
control.
N1100 ······ N2100 ········
N1110 M360 ; N2110 M360 ; Waits for
composite
control to be
terminated.
N2120 M56 ; Terminates
composite
control.
N1130 M361 ; N2130 M361 ; Composite
control has
ended.
N1140 ; N2140 ; Dummy block
(performing no
move command)
N1150 G50 W- 120. ; N2150 G50 W- 120. ; Shifts the Z–axis
workpiece
coordinate
system.
N1160 ······· N2160 ········ Machining under
control
independent of
the other path
In this example, assume that M55 begins composite control (sets signal
G0128#0 MIX1 to “1”) and that M56 terminates composite control (resets
signal G0128#0 MIX1 to “0”).
NOTE
It is not always necessary to cause a coordinate system to
be set up automatically when composite control begins or
ends. If automatic coordinate system setting is not
specified, an appropriate coordinate system is set by
program.
132
B–62753EN–1/01 1. AXIS CONTROL
1.9.9.4
Independent control and (1) Machine configuration
superimposed control
for the Z1– and Z2–axes (a) Independent control
Path 1 (X1– and Z1–axes)
performs machining sepa- Turret 1
rately from path 2 (X2– and Z1 X1
Z2–axes).
ÀÀÀÀÀÀ ÀÀÀÀÀ
ÀÀÀÀÀÀ ÀÀÀÀÀ
Spindle S1
ÀÀÀÀÀÀ ÀÀÀÀÀ Spindle S2
X2
Turret 2
Z2
(b) Superimposed control for the Z1– and Z2–axes
A workpiece mounted on
spindle S1 is machined using Turret 1
paths 1 (X1– and Z1–axis) and X1
2 (X2– and Z2–axes). Z1
ÀÀÀÀÀÀÀÀ ÀÀ
Spindle S1
ÀÀÀÀÀÀÀÀ ÀÀ Spindle S2
X2
Turret 2
Z2
(2) Parameter setting
S To superimpose the move commands for the Z1–axis on the
Z2–axis, set parameter No. 8186z of path 2 to “2”.
S To apply mirror–imaged superimposed control (because the
positive directions of the Z1– and Z2–axes do not match), set
parameter No. 8162 (OMRz) of path 2 to “1”.
133
1. AXIS CONTROL B–62753EN–1/01
S Set the feedrate along each Z–axis for superimposed control in
parameter Nos. 8190z, 8191z, and 8193 of both paths. Each value
to be set must be about half the one for independent control.
S Set the rapid traverse time constant for each Z–axis under
superimposed control in parameter No. 8192z of both paths. Each
value to be set must be 1 to 2 times the one for independent control.
(3) Signal setting
S Set signal G1190#1 OVLS2 to “1” when superimposed control
begins for the Z1– and Z2–axes.
S Reset signal G1190#1 OVLS2 to “0” when superimposed control
ends.
S Also reset G1190#1 OVLS2 to “0” when an emergency stop, NC
reset, or alarm occurs.
S Keep signals other than G1190#1 OVLS2 reset to “0”.
(4) Sample program
Path 1 Path 2
N1000 ········ N2000 ········ Machining under
control independent of
the other path
N1010 M300 ; N2010 M300 ; Waits for superimposed
control to begin.
N1020 M55 ; Begins superimposed
control in which
commands for the
Z1–axis are
superimposed on those
for the Z2–axis.
N1030 M301 ; N2030 M301 ; Superimposed control
has begun.
N2040 T0414 ; Selects a tool for
superimposed control
and sets the offset.
N1050 S1000 M3 ;
N1060 G0 X20. Z15. ; N2060 G0 X18. Z120. ; Performs
machining
N1070 G1 F0. 5 W- 8. ; N2070 G1 F0. 1 W5. ; with turrets 1
and 2.
N1080 ······ N2080 ······
N1090 M302 ; N2090 M302 ; Waits for superimposed
control to end.
N1100 M56 ; Terminates
superimposed control.
N1110 M303 ; N2110 M303 ; Superimposed control
has ended.
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B–62753EN–1/01 1. AXIS CONTROL
N1120 ······· N2120 ········ Machining under
control independent of
the other path
WARNING
When using constant surface speed control, be careful
about which path has the spindle command that is effective
for spindle S1.
NOTE
The speed of spindle S1 (feedback pulses from the position
coder) is specified for both paths 1 and 2.
1.9.9.5 S Synchronous control and composite control were described so far. In
Miscellaneous reality, however, it is possible to perform more than one set of
synchronous control and/or composite control selectively or
simultaneously. For this purpose, specify all necessary parameters
and select which synchronous control or composite control to be
performed using the appropriate signals. However, be careful not to
perform more than one set of synchronous control or composite
control for one axis at one time.
S Usually, it is possible to specify only one pair of axes for synchronous
control and one pair for composite control. If it is necessary to specify
more than one pair, specify so in a parameter with a program, using the
programmable parameter input function (G10). This must be done
when the related axes are not under synchronous or composite control.
(Example) Changing the parameter so that the Z2–axis is synchronized
with the Y1–axis
(To set parameter No. 8180z of path 2 to “4”, run the
following program in path 2.)
N0200 ········
N0210 G10 L50 ; Begins parameter setting.
N0220 N8180 P2 R4 ; Sets parameter No. 8180z
to “4”.
N0230 G11 ; Terminates parameter
setting.
N0240 ········
The blocks with G10 to G11 must be run when the Z2– or
Y1–axis is not under synchronous or composite control.
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1. AXIS CONTROL B–62753EN–1/01
1.9.10 1.Synchronous, composite, or superimposed control cannot be started,
Troubleshooting but no alarm is issued.
(1) The synchronous or composite control option has not been
specified.
⇒ The synchronous and composite control must be specified.
(2) The G0128, G0138, G0190, G1128, G1138, or G1190 signal has
not risen.
⇒ Synchronous, composite, or superimposed control begins on
the positive–going edge of the G0128, G0138, G0190, G1128,
G1138, or G1190 signal. If synchronous, composite, or
superimposed control ends because of a reset or alarm, merely
releasing the reset or alarm cannot restart synchronous,
composite, or superimposed control. It is also necessary to raise
the signal.
(3) The axis number of an axis to be subjected to synchronous,
composite, or superimposed control has not been specified in a
parameter.
⇒ To use synchronous control, specify the axis number of the
target master axis in parameter No. 8180. To use composite
control, specify the axis number of the target axis in parameter
No. 8183 of path 2. To use superimposed control, specify the
axis number of the target master axis in parameter No. 8186.
(4) Synchronous, composite, or superimposed control cannot be
started when the NC unit is under one of the following conditions.
S Emergency stop
S Reset
S Servo alarm
S P/S000 alarm
S Alarm related to synchronous, composite, or superimposed
control
In addition, synchronous, composite, or superimposed control
cannot be started when the NC unit is under one of the following
conditions.
S Servo–off
S Overtravel
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B–62753EN–1/01 1. AXIS CONTROL
2. The P/S225 alarm occurs when a signal for synchronous, composite,
or superimposed control arises.
(1) An attempt was made to perform synchronous, composite, or
superimposed control for an axis that was already under
synchronous, composite, or superimposed control.
⇒ It is impossible to place an axis under more than one
combination of synchronous, composite, and/or superimposed
control simultaneously. However, a synchronous master axis
can be the master of more than one synchronous slave axis, and
other slave axes can be added under the same synchronous
control.
(2) The axis number specified in a parameter is greater than the number
of controllable axes.
⇒ The axis number of a synchronous master axis, an axis under
composite control, or the master axis under superimposed
control in one path must not be greater than the number of
controllable axes in the other path (or in the same path if
synchronous control is performed within one path).
(3) An axis to be placed in synchronization is already moving.
⇒ When synchronous, composite, or superimposed control
begins, the target axis must be at a stop. An axis being at a stop
means that the speed that is effective after
acceleration/deceleration is zero.
3. The P/S225 alarm occurs when synchronous, composite, or
superimposed control ends.
(1) An axis to be released from synchronization is moving.
⇒ When synchronous, composite, or superimposed control ends,
the target axis must be at a stop. An axis being at a stop means
that the speed that is effective after acceleration/deceleration is
zero. When terminating synchronization, make sure that the
axis moving signal F0102/F1102 is “0”.
NOTE
Before the P/S225 alarm that occurs when synchronous,
composite, or superimposed control is terminated can be
reset, it is necessary to place the machine in an emergency
stop state.
4. The P/S226 alarm occurs during synchronous or composite control.
(1) A move command was issued to a synchronous slave axis.
⇒ A move command (either automatic or manual) cannot be used
for a synchronous slave axis.
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1. AXIS CONTROL B–62753EN–1/01
(2) A move command was issued to an axis under composite control
for which parameter MUMx (bit 7 of parameter No. 8162) is “1”.
⇒ No move command (either automatic or manual) can be issued
to an axis under composite control for which parameter MUMx
(bit 7 of parameter No. 8162) is “1”.
5. Servo alarm No. 407 occurs during synchronous control.
(1) There is an excessive difference in the positional deviation between
the synchronous master and slave axes.
⇒ Alarm SV407 can occur only when a check is being made for
synchronous error. This alarm occurs typically when there is a
large difference in acceleration/deceleration constants or servo
parameters between the synchronous master and slave axes or
when the actual machine movement is incorrect for any reason
(such as incorrect synchronization).
6. The machine position deviates during synchronous control.
(1) The acceleration/deceleration constants or servo parameters (such
as loop gain) do not match between the master and slave axes.
⇒ During synchronous control, acceleration/deceleration and
servo control are performed for master and slave axes
separately. (Instead, move commands are placed in
synchronization.) Acceleration/deceleration time constants or
servo characteristics may vary between the master and slave
axes. In such cases, the actual machine movement does not
match between axes.
7. The amount of movement is incorrect during synchronous, composite,
or superimposed control.
(1) The diameter/radius specification or inch/metric input setting does
match between the master and slave axes.
⇒ Synchronous, composite, superimposed control does not make
conversion on diameter/radius or inch/metric input
specifications between the master and slave axes. The least
command input must match between the master and slave axes.
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B–62753EN–1/01 1. AXIS CONTROL
8. An axis does not move to a specified position after synchronous or
composite control switching.
(1) A move command was issued within two blocks after synchronous
or composite control.
⇒ The coordinate system in the CNC must be re–set at synchronous
or composite control switching. No move command can be issued
to an axis subjected to synchronous or composite control during
automatic operation within two (or three for tool–tip radius
compensation) blocks (including the current one) after
synchronous or composite control switching. However, this
restriction does not apply when the current block is an M code that
does not buffer the next block or when the target axis is a
synchronous master axis.
9. Synchronous, composite, or superimposed control was terminated
when the G0128, G0138, G0190, G1128, G1138, or G1190 did not
drop.
⇒ Synchronous, composite, or superimposed control is terminated
automatically, if one of the following conditions occurs in either
path.
S Emergency stop
S Reset
S Servo alarm
S P/S000 alarm
S Alarm related to synchronous, composite, or superimposed
control
In addition, synchronous, composite, or superimposed control is
terminated for all axes, if one of the following conditions occurs for
any axis under synchronous, composite, or superimposed control.
S Servo–off
S Overtravel
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1. AXIS CONTROL B–62753EN–1/01
1.10
B–AXIS CONTROL
(T SERIES)
General This function sets an axis (B–axis) independent of the basic controlled
axes X1, Z1, X2, and Z2 and allows drilling, boring, or other machining
along the B–axis, in parallel with the operations for the basic controlled
axes. The X2 and Z2 axes can be used in two–path control mode
X1
First
tool post
Z1
Third
Workpiece tool post
B
Z2
Second
tool post
X2
Format
Registering operation
programs G101–G100 : Starts registering the first program.
G102–G100 : Starts registering the second program.
G103–G100 : Starts registering the third program.
G100 : Ends registering of the programs.
Three operations (programs) on the B–axis can be registered. (In two–
path control mode, three programs can be registered for each tool post.)
The B–axis operation program must be specified in the blocks between
G101, G102, or G103 and G100, allowing it to be discriminated from the
normal NC program.
The registered operation is started upon executing the corresponding M
code, described below.
O1234 ;
…
Normal NC program
G101 ; Starts registering of a B–axis
operation program.
…
B–axis operation program
G100 ; Ends registering of the B–axis
operation program.
…
Normal NC program
M30 ;
Note) In the block of G101, G102, G103, or G100, specify no other codes.
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B–62753EN–1/01 1. AXIS CONTROL
D Command used to start
the operation
To start an operation, the miscellaneous functions (M**) specified in
parameters 8251 to 8253 are used.
Parameter 8251:
M code used to start operation of the first program
Parameter 8252:
M code used to start operation of the second program
Parameter 8253:
M code used to start operation of the third program
O1234 ;
…
Starts executing the registered B–axis operation. In
M** ; subsequent blocks, the normal NC program and the
B–axis operation program are executed in parallel.
…
(** is specified in parameters 8251 to 8253.)
M30 ;
Example
01234 ;
G50 X100. Z200. ;
G101 ; Starts registering of an
G00 B10. ; operation program.
M03 ;
G04 P2500 ; Blocks of the B–axis
G81 B20. R15. F500 ; operation program
G28 ;
G100 ; Ends registering of the
G00 X80. Z50. ; operation program.
G01 X45. F1000 ;
…
G00 X10. ;
M** ; Command used to start the
G01 Z30. F300 ; programmed operation
…
M30 ;
to : Specify the B–axis operation program in blocks between
G101, G102, or G103 and G100. The program is registered
in program memory.
: Starts executing the B–axis operation registered with to above.
In subsequent blocks, the normal NC operation and the B–axis
operation are executed in parallel. An M code of the miscellaneous
function is used to start the B–axis operation. The M code, used to
start the operation, is specified in parameters 8251 to 8253.
D Single–motion operation
G110 [operation command];
A single–motion operation for the B–axis can be specified and
executed as shown above. Such an operation need not be regis-
tered as a special (first to third) program. Nor does it need to be
by a special command, as described above.
141
1. AXIS CONTROL B–62753EN–1/01
Explanations
Specifying two–path One of the following three two–path control modes can be selected:
control mode 1 B–axis control is executed for either tool post 1 or 2.
2 B–axis control is executed separately for tool posts 1 and 2.
3 Identical B–axis control is executed for tool posts 1 and 2.
The mode is selected according to the value specified for parameter 8250
for each tool post.
Codes that can be used The following 13 G codes, and the M, S, and T codes of the miscellaneous
in a B–axis operation functions, can be used in a B–axis operation program:
program Code Description
G00 Positioning (rapid traverse)
G01 Linear interpolation (cutting feed)
G04 Dwell
G28 Reference position return, automatic coordinate system setting
G80 Canned cycle, cancel
G81 Drilling cycle, spot drilling
G82 Drilling cycle, counterboring
G83 Peck drilling cycle
G84 Tapping cycle
G85 Boring cycle
G86 Boring cycle
G98 Feed per minute
G99 Feed per rotation
M** Auxiliary function
S** Auxiliary function
T** Auxiliary function, tool offset
G28 (reference position return)
Unlike the normal G28 cycle, the G28 cycle for a B–axis operation does
not include intermediate point processing. For example, the following
cannot be specified:
G28 B99.9;
G80 to G86 (canned drilling cycle)
Of the canned drilling cycles supported by the CNC for machining
centers, those cycles equivalent to G80 to G86 can be executed.
Data can be specified in the same way as for the CNC for machining
centers, except for the following points:
1. The drilling position is not specified with X and Y.
2. The distance from point R to the bottom of the hole is specified with
B.
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B–62753EN–1/01 1. AXIS CONTROL
3. All operations are executed in the initial level return mode.
4. The repetition count (K) cannot be specified.
5. In canned cycle mode, point R must be specified. (If point R is
omitted, P/S alarm No. 5036 is output.)
6. The drilling start point (d) for the G83 (peck drilling) cycle is specified
with parameter 8258.
G98, G99 (feed per minute, feed per rotation)
The MDF bit (bit 2 of parameter 8241) specifies an initial
continuous–state G code for G110, or the G code to start registration of
the operation program (G101, G102, G103).
When the MDF bit is set to 0, the initial continuous–state code is G98.
When the MDF bit is set to 1, the initial continuous–state code is G99.
Example)
When MDF is set to 0
G110 B100. F1000. ; 1000 mm/min
G110 G99 B100. F1 ; 1 mm/rev
NOTE
In two–path control mode, the system uses the actual
spindle speed, calculated from the feedback signal output
by the position coder connected to the tool post to which the
controlled axis belongs.
M, S, and T codes (auxiliary functions)
According to a numeric value subsequent to address M, S, or T, the binary
code and strobe signal are sent to the PMC. The codes and signals for
addresses M, S, and T are all output to an identical interface (auxiliary
function code signals (EM 11g to EM 48g) and auxiliary function strobe
signals (EMFg)) and can be used to control power–on or power–off of the
PMC machine. For this purpose, the PMC axis control interface is used,
which differs from that used for the miscellaneous functions for the
normal NC program. The following M codes, used to control the spindle,
are automatically output during the G84 (tapping) or G86 (boring) cycle:
M03: Forward spindle rotation
M04: Reverse spindle rotation
M05: Spindle stop
T** to T(** + 9), where ** is the number specified in parameter 8257, are
used as the codes of the auxiliary functions to adjust the tool offset.
Example)
T50 to T59 if parameter 8257 is set to 50
143
1. AXIS CONTROL B–62753EN–1/01
NOTE
1 Range of commands of M, S, and T codes
2 An M, S, or T code must not be specified in a block
containing another move command. The M, S, and T codes
must not be specified in an identical block.
3 Usually, normal NC operation and B–axis operation are
independent of each other. Synchronization between
operations can be established by coordinating the
miscellaneous functions of the normal NC program and
B–axis operation program.
(Normal NC operation) (Registered B–axis operation)
: :
M11 ; G00 B111 ;
G01 X999 : G01 B222 ;
G28 Z777 ; G28 ;
M50 ; M50 ;
G00 X666 ; G81 B444 R111 F222 ;
: :
Upon receiving M50 of both the normal NC program and the B–axis
program in the PMC ladder, the completion signals (FIN and EFINg) are
turned ”1”. G00 X666 of the normal NC program and G81 B444 R111
F222 of the B–axis program are executed simultaneously.
Custom macro
Custom macro variables (local variables, common variables, system
variables #****) can be used in an operation program between G101,
G102, or G103 and G100.
1. The value of the macro variable is calculated not from the data existing
upon execution of the B–axis operation, but from the data existing at
registration of the operation program.
2. An instruction that causes a branch to a location beyond the range of
G101, G102, or G103 to G100 is processed without being checked.
3. In the two–path control mode, tool posts 1 and 2 use different macro
variables.
Operation program When a new operation program is registered, the previous operation
program is automatically deleted.
If an error is detected in an operation program to be registered, the
program is initialized but is not registered.
Modal In the same way as a normal NC program, the B–axis operation program
can use the following as modal data: modal G codes, F codes, and P, Q,
and F codes in the canned cycle. These codes do not affect the modal
information of the normal NC program. When a B–axis operation
program is started (by G101, G102, or G103), the initial modal data is set
for the program. It is not affected by the previous modal information.
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B–62753EN–1/01 1. AXIS CONTROL
Example)
:
G01 X10. F1000 ;
G101 (G102, G103) ;
B10. ;
G01 B–10. F500 ;
G100 ;
X–10. ;
:
Irrespective of the modal information for normal operation (G01
specified in block), block specifies G00 if the MDG bit (bit 1 of
parameter 8241) is set to 0, or G01 if the MDG bit is set to 1.
Block causes movement with F1000, specified in block 1.
D Operation start The MST bit (bit 7 of parameter 8240) specifies the method used to start
command the B–axis operation as described below:
If the MST bit is set to 1, the B–axis operation is started when the M code
to start the operation is executed.
If the MST bit is set to 0, the B–axis operation is started when the M code
used to start the operation is executed and the PMC outputs the
completion signal (FIN).
Up to five M codes for starting the programs can be stored. The programs
corresponding to these M codes are executed in succession. (In two–path
control mode, up to five codes can be stored for each tool post.)
Example)
When the first, second, and third programs are started by M40, M41,
and M42, respectively
O1234. ;
:
:
M40 ; M code for starting the first program
M41 ; M code for starting the second program
M42 ; M code for starting the third program
M40 ; M code for starting the first program
M41 ; M code for starting the second program
:
:
M30 ;
As M41 is specified while the program started by M40 is being executed,
the second program is automatically started upon termination of the first
program.
M42, M40, and M41, specified during execution of the first program, are
stored such that the corresponding programs are executed in the same
order as that in which the M codes are specified.
If six or more M codes for starting the programs are specified while a
program is being executed, P/S alarm 5038 is output.
In two–path control mode, the M code specified for tool post 1 starts the
B–axis program registered for tool post 1. The M code specified for tool
post 2 starts the B–axis program registered for tool post 2.
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1. AXIS CONTROL B–62753EN–1/01
Specifying absolute or The amount of travel along the B–axis can be specified in either absolute
incremental mode or incremental mode. In absolute mode, the end point of travel along the
B–axis is programmed. In incremental mode, the amount of travel along
the B–axis is programmed directly.
The ABS bit (bit 6 of parameter 8240) is used to set absolute or
incremental mode. When the ABS bit is set to 1, absolute mode is
selected. When the ABS bit is set to 0, incremental mode is selected. The
mode is specified with this parameter when the program is registered.
Specifying a tool offset The T**; command shifts the end point of the specified B–axis travel, in
either the positive or negative direction, by the amount specified with the
B–axis offset screen. If this function is used to set the difference between
the programmed tool position and actual tool position in machining, the
program need not be modified to correct the tool position.
The value specified with parameter 8257 is assigned to the auxiliary
function to cancel the offset. The subsequent nine numbers are assigned
to the tool offset functions. These auxiliary function numbers are
displayed on the B–axis offset screen. For details, see Operator’s Manual.
Single–motion operation If a G110 block is specified, a single–motion operation along the B–axis
can be specified and executed. In single–motion operation mode, a single
block results in a single operation. The single–motion operation is
executed immediately provided if it is specified before the B–axis
operation is started. If the operation is specified while a registered
program is being executed, the operation is executed once that program
has terminated.
After the specified single–motion operation has been executed, the next
block is executed.
:
G110 G01 B100. F200 ; Block for single–motion
operation along B–axis
G00 X100. Z20. ;
:
Program memory An operation program is registered in program memory as a series of
different blocks of the move, dwell, auxiliary, and other functions.
Program memory can hold a desired number of blocks, up to a maximum
of 65535 blocks for each program. If the program memory contains no
free space when an attempt is made to register a B–axis program, P/S
alarm 5033 is output. Six blocks require 80 characters of program
memory. A canned cycle (G81 to G86) is also registered as a series of
blocks, such as travel and dwell.
The entire program memory is backed up by battery. The programs
registered in program memory are thus retained even after the system
power is turned off. After turning the system power on, the operation can
be started simply by specifying the M code for starting the program.
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B–62753EN–1/01 1. AXIS CONTROL
Example)
:
G101 ;
G00 B10. ; . . . . . . . . . . . . . . . . . One block
G04 P1500 ; . . . . . . . . . . . . . . . . One block
G81 B20. R50. F600 ; . . . . . . . . Three blocks
G28 ; . . . . . . . . . . . . . . . . . . . . . . One block
M15 ; . . . . . . . . . . . . . . . . . . . . . One block
G100 ;
: (Total 7 blocks)
Reset When the NC is reset by pressing the MDI reset key or by the issue of an
external reset signal, reset and rewind signal, or emergency stop, B–axis
control is also reset. The reset signal (ECLRg) can reset only B–axis
control.
PMC–controlled axis A B–axis operation can be executed only when the B–axis can be
controlled by the PMC. For details, refer to the manual supplied by the
machine tool builder.
Limitations
Single–motion operation
1. Only a single–motion operation can be specified with G110.
G110 G00 B100. ; . . . . . . . . . . . . . . OK
G110 G28 ; . . . . . . . . . . . . . . . . . . . OK
G110 G81 B100. R150.0 F100 ; . . . P/S alarm No.5034
2. A canned cycle (G81 to G86), and other operations containing
multiple motions, cannot be specified with G110.
If an inhibited operation is specified, P/S alarm No.5034 is output.
3. modal information specified with G110 does not affect the subsequent
blocks. In the G110 block, the initial modal value specified at the start
of the operation becomes valid, irrespective of the modal information
specified the previous blocks.
Example)
When the MDG bit (bit 1 of parameter 8241) is set to 1 and the
MDF bit (bit 2 of parameter 8241) is set to 1
G98 G00 X100. F1000 ; . . . . . . . . . . (1)
G110 B200. F2 ; . . . . . . . . . . . . . . . . (2)
X200. ; . . . . . . . . . . . . . . . . . . . . . . . (3)
G01 X200. ; . . . . . . . . . . . . . . . . . . . (4)
Block (2) instigates cutting feed (G01) at 2.0 mm/rev (G99).
Block (3) instigates rapid traverse (G00).
Block (4) instigates cutting feed (G01) at 1000 mm/min (G98).
4. During tool–tip radius compensation, two or more G110 blocks cannot
be specified in succession. If such blocks are specified in succession,
P/S alarm No. 5041 is output. To specify two or more G110 blocks
in succession for a B–axis operation, register the blocks as a program
with G101, G102, or G103 and G100.
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1. AXIS CONTROL B–62753EN–1/01
Examples
Absolute or incremental
mode
Absolute or incremental mode
0 100 200 300 400 500 600
(1) (200)
(2) (350)
(450)
⋅ Dwell
(200)
(3) (350)
(550)
⋅ Dwell
(200)
(00)
Rapid traverse, Cutting feed, Dwell (***) Absolute value
Incremental mode Absolute mode
G101 (G102, G103) ; G101 (G102, G103) ;
(1) G01 B200. F100 ; (1) G01 B200. F100 ;
(2) G82 B100. R150. P5000 F200 ; (2) G82 B450. R350. P5000 F200 ;
(3) B200. R150. P5000 ; (3) B550. R350. P5000 ;
(4) G00 B–100. ; (4) G00 B100. ;
G100 ; G100 ;
: :
M** ; M** ;
: :
M30 ; M30 ;
Tool posts 1 and 2
If a single axis is used as the common B–axis of the two tool posts in
two–path control, tool posts 1 and 2 share the B coordinate.
For example, after program 1 for tool post 1 and program 2 for tool post
2 are executed in that order, the total travel along the B–axis appears to
be +100.
<Program 1>
G101 ;
:
G00 B200. ; (Absolute mode)
G100 ;
:
M30 ;
<Program 2>
G101 ;
G00 B300. ; (Absolute mode)
:
G100 ;
:
M30 ;
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B–62753EN–1/01 1. AXIS CONTROL
Tool offset
Example)
When parameter 8257 is set to 50
Auxiliary function used to cancel the offset: T50
Auxiliary functions used to adjust a tool offset: T51 to T59
10 0 10 20 30 40 50
(350)
(Absolute mode)
(1) (10)
(20)
(2)
(3) (30)
(4) (25)
(5) (5)
(6) (0)
(Incremental mode)
(1) (0)
(20)
(2)
(3) (0)
(4) (35)
(5) (35) ⋅
(6) (0)
Program
G101 (G102, G103) ;
(1) G01 B10. F100 ;
(2) T51 ;
(3) G00 B20. ;
(4) T52 ;
(5) B0. ;
(6) T50 ;
G100 ;
:
M**;
: Where the offset of T51 is 10.0 and the offset
of T52 is 5.0
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1. AXIS CONTROL B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
8240 MST ABS SOV TEM REF
[Data type] Bit
REF Reference position return operation by G28:
0 : Always uses deceleration dogs in the same way as a manual reference
position return operation.
1 : Uses deceleration dogs when a reference position has not yet been set,
but is performed by rapid traverse when a reference position has
already been set (in the same way as an ordinary G28 command).
TEM When an offset movement is made in a block containing a T code:
0 : Auxiliary function code signal and auxiliary function strobe signal are
output before a movement along an axis.
1 : Auxiliary function code signal and auxiliary function strobe signal are
output after a movement along an axis.
SOV A G110 block:
0 : Overlaps the next block.
1 : Does not overlap the next block.
ABS The B–axis command is:
0 : An incremental command.
1 : An absolute command.
MST When an M code for starting a movement along the B–axis is specified:
0 : Operation is started after a ready notice using the FIN signal is
received.
1 : Operation is started without waiting for a ready notice.
#7 #6 #5 #4 #3 #2 #1 #0
8241 MDF MDG FXC
[Data type] Bit
FXC In canned cycle G84:
0 : The spindle is rotated clockwise or counterclockwise after M05 is
output.
1 : The spindle is rotated clockwise or counterclockwise without first
outputting M05.
MDG The initial continuous–state value for starting B–axis operation command
registration is:
0 : G00 mode (rapid traverse).
1 : G01 mode (cutting feed).
MDF The initial continuous–state value for starting B–axis operation command
registration is:
0 : G98 (feed per minute).
1 : G99 (feed per rotation).
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B–62753EN–1/01 1. AXIS CONTROL
#7 #6 #5 #4 #3 #2 #1 #0
8242 COF
[Data type] Bit
COF For tool post 1 and tool post 2 (under two–path control):
0 : A separate B–axis offset value is set.
1 : A common B–axis offset value is set.
8250 Axis number used for B–axis control
[Data type] Byte
[Valid data range] 1 to number of controlled axes (in one–system control)
11 to ((number of controlled axes for tool post 1) + 11), or
21 to ((number of controlled axes for tool post 2) + 20) (in two–path
control)
This parameter sets which axis is to be used for B–axis control.
In one–system control, set the controlled axis number of a selected
B–axis.
In two–path control, set the axis number, used for B–axis control on tool
post 1, added to 10 when a tool post 1 axis is used.
Set an axis number, used for B–axis control on tool post 2, added to 20
when a tool post 2 axis is used.
Example of setting:
(1) For one–system control
When the fourth axis is controlled as the B–axis, set 4 in this
parameter. Furthermore, specify a DI/DO number to be used for the
fourth axis in parameter No. 8010.
(2) For two–path control
(a) When B–axis control is applied to tool post 1 only
When the fourth axis of tool post 1 is controlled as the B–axis,
set 14 with this parameter of tool post 1. Furthermore, specify
the DI/DO number to be used for the fourth axis with parameter
No. 8010 for tool post 1.
(b) When B–axis control is applied to tool post 2 only
When the fourth axis on tool post 2 is controlled as the B–axis,
set 24 with this parameter of tool post 2. Furthermore, specify
a DI/DO number to be used for the fourth axis in parameter No.
8010 for tool post 2.
(c) When B–axis control is applied separately to tool post 1 and tool
post 2
Make the settings described in (a) and (b) above.
(d) When B–axis control is simultaneously applied to both tool post
1 and tool post 2
When the fourth axis for tool post 1 is controlled as the common
B–axis, set 14 with this parameter for both tool post 1 and tool
post 2. Furthermore, specify a DI/DO number to be used for the
fourth axis in parameter No. 8010 for tool post 1.
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1. AXIS CONTROL B–62753EN–1/01
8251 M code (G101) for specifying the start of first program operation
8252 M code (G102) for specifying the start of second program operation
8253 M code (G103) for specifying the start of third program operation
[Data type] 2–word
[Valid data range] 6 to 99999999
These parameters set M codes for starting previously registered B–axis
operation programs. M codes (such as M30, M98, and M99), already
used for other purposes, cannot be set.
8257 T code number for tool offset cancellation
[Data type] Byte
[Valid data range] 0 to 90
This parameter sets a T code number for tool offset cancellation. When
a T code from (setting + 1) to (setting + 9) is specified, tool offset is
specified.
8258 Clearance, used in canned cycle G83, for the B–axis
[Data type] 2–word
[Valid data range] 0 to 99999999
[Unit of data]
Increment system IS–B IS–C Unit
Millimeter machine 0.001 0.0001 mm
Inch machine 0.0001 0.00001 inch
This parameter sets the clearance used for peck drilling cycle G83.
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B–62753EN–1/01 1. AXIS CONTROL
G83
q q : Depth of cut
d d : Clearance
q
d
Rapid traverse
q Cutting feed
d
Point B
Alarm and message
Number Message Contents
5030 ILLEGAL COMMAND (G100) The end command (G110) was specified before the registration start
command (G101, G102, or G103) was specified for the B–axis.
5031 ILLEGAL COMMAND (G100, G102, While a registration start command (G101, G102, or G103) was being
G103) executed, another registration start command was specified for the
B–axis.
5032 NEW PRG REGISTERED IN B–AXS While the machine was moving about the B–axis, at attempt was
MOVE made to register another move command.
5033 NO PROG SPACE IN MEMORY Commands for movement about the B–axis were not registered be-
B–AXIS cause of insufficient program memory.
5034 PLURAL COMMAND IN G110 Multiple movements were specified with the G110 code for the B–
axis.
5035 NO FEEDRATE COMMANDED A feedrate was not specified for cutting feed about the B–axis.
B–AXIS
5036 ADDRESS R NOT DEFINED IN Point R was not specified for the canned cycle for the B–axis.
G81–G86
5037 ADDRESS Q NOT DEFINED IN G83 Depth of cut Q was not specified for the G83 code (peck drilling
cycle). Alternatively, 0 was specified in Q for teh B–axis.
5038 TOO MANY START M–CODE More than six M codes for starting movement about the B–axis were
COMMAND specified.
5039 START UNREGISTERED B–AXIS An attempt was made to execute a program for the B–axis which had
PROG not been registered.
5040 CAN NOT COMMANDED B–AXIS The machine could not move about the B–axis because parameter
MOVE No.8250 was incorrectly specified, or because the PMC axis system
could not be used.
5041 CAN NOT COMMANDED G110 Blocks containing the G110 codes were successively specified in
BLOCK tool–tip radius compensation for the B–axis.
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1. AXIS CONTROL B–62753EN–1/01
Caution
CAUTION
B–axis control uses the PMC axis control interface. This
means that, before a B–axis command can be executed,
the axis used as the B–axis must be placed under PMC axis
control. To specify operations such as single block and feed
hold, use PMC axis control signals.
Referring to Section 15.1, set the PMC axis control
parameters and signals.
Reference item
OPERATOR’S MANUAL III.11.2.7 Displaying the B–axis Operation State
(For Lathe) (B–62754EN)
III.11.4.14 Setting and Displaying B–axis Tool Com-
pensation
This manual 15.1 PMC Axis Control/PMC Axis Speed
Control Function
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B–62753EN–1/01 1. AXIS CONTROL
1.11
ANGULAR AXIS
CONTROL /
ARBITRARY
ANGULAR AXIS
CONTROL
General When the angular axis makes an angle other than 90° with the
perpendicular axis, the angular axis control function controls the distance
traveled along each axis according to the inclination angle. For the
ordinary angular axis control function, the X–axis is always used as the
angular axis and the Z–axis is always used as the perpendicular axis. For
angular axis control B, however, arbitrary axes can be specified as the
angular and perpendicular axes, by specifying parameters accordingly.
A program, when created, assumes that the angular axis and perpendicular
axis intersect at right angles. However, the actual distance traveled is
controlled according to an inclination angle.
+X Program coordinate system
+X Coordinate system actually used
(angular axis)
θ
+Z (perpendicular axis)
θ : Inclination angle
Explanations When the angular axis is the X–axis and the perpendicular axis is the
Z–axis, the amount of travel along each axis is controlled according to the
formulas shown below.
The distance to be traveled along the X–axis is determined by the
following formula :
Xp
Xa
cos
The distance traveled along the Z–axis is corrected by the inclination of
the X–axis, and is determined by the following formula:
Za Zp– 1 Xp tan
2
The speed component along the X–axis of feed rate is determined by the
following formula:
Fp
Fa
cos
Xa, Za, Fa:Actual distance and speed
Xp, Zp, Fp:Programmed distance and speed
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1. AXIS CONTROL B–62753EN–1/01
Method of use The angular and perpendicular axes to which angular axis control is to be
applied must be specified beforehand, using parameters (No. 8211 and
8212).
Parameter AAC (No. 8200#0) enables or disables the inclined axis
control function. If the function is enabled, the distance traveled along
each axis is controlled according to an inclination angle (No. 8210).
Parameter AZR (No. 8200#2) enables angular axis manual reference
point return only with a distance along the angular axis.
If perpendicular/angular axis control disable signal NOZAGC has been
set to 1, the angular axis control function is enabled only for the angular
axis. In such a case, the move command for the angular axis is converted
to angular coordinates. The perpendicular axis is not affected by the move
command for the angular axis.
Absolute and relative An absolute and a relative position are indicated in the programmed
position display Cartesian coordinate system. Machine position display
Machine position display A machine position indication is provided in the machine coordinate
system where an actual movement is taking place according to an
inclination angle. However, when inch/metric conversion is performed,
a position is indicated which incorporates inch/metric conversion applied
to the results of inclination angle operation.
Signal
Perpendicular/angular
axis control disable
signal NOZAGC
<G063#5> [Classification] Input signal
[Function] Disables angular axis control for the perpendicular axis.
[Operation] When this signal is set to 1, the control unit behaves as follows:
· Converts an angular axis move command to angular coordinates. The
perpendicular axis is, however, not affected by an angular axis move
command.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G063 NOZAGC
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
8200 AZR AAC
NOTE
When this parameter is set, the power must be turned off
before operation is continued.
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B–62753EN–1/01 1. AXIS CONTROL
[Data type] Bit
AAC
0 : Does not perform angular axis control.
1 : Performs inclined axis control.
AZR
0 : The machine tool is moved along the Cartesian axis during manual
reference position return along the slanted axis under angular axis
control.
1 : The machine tool is not moved along the Cartesian axis during
manual reference position return along the slanted axis under angular
axis control.
8210 Inclination angle for angular axis control
[Data type] 2 words
[Unit of data] 0.001 degree
[Valid data range] 20000 to 60000
8211 Axis number of a slanted axis subject to slanted axis control
8212 Axis number of a Cartesian axis subject to slanted axis control
[Data type] Word
[Unit of data] Number
[Valid data range] 1 to number of controlled axes
These parameters set the axis numbers of a slanted axis and Cartesian axis
subject to slanted axis control.
Warning
WARNING
1 After inclined axis control parameter setting, be sure to
perform manual reference point return operation.
2 If bit 2 (AZK) of parameter No. 8200 has been set to 0, such
that manual reference position return along the angular axis
also causes movement along the perpendicular axis, once
manual reference position return has been performed along
the angular axis, also perform manual reference position
return along the perpendicular axis.
3 Once the tool has been moved along the angular axis with
perpendicular/angular axis control disable signal NOZAGC
set to 1, manual reference position return must be
performed.
4 Before attempting to manually move the tool along both the
angular and perpendicular axes simultaneously, set
perpendicular/angular axis control disable signal NOZAGC
to 1.
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1. AXIS CONTROL B–62753EN–1/01
Note
NOTE
1 If an inclination angle close to 0° or ±90° is set, an error can
occur. A range from ±20° to ±60° should be used.
2 Before a perpendicular axis reference point return check
(G37) can be made, angular axis reference point return
operation must be completed.
3 For arbitrary angular axis control, if the same axis number
has been specified in both parameters No. 8211 and 8212,
or if a value outside the valid data range has been specified
for either parameter, the angular and perpendicular axes
will be as follows:
Angular axis: First axis
Perpendicular axis: Second axis
Reference item
OPERATOR’S MANUAL II.21.5 Augular axis control/axis control
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.20.6 Augular axis control/axis control
(For Lathe) (B–62754EN)
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B–62753EN–1/01 1. AXIS CONTROL
1.12
CHOPPING
FUNCTION
(M SERIES)
General When contour grinding is performed, the chopping function can be used
to grind the side face of a workpiece. By means of this function, while
the grinding axis (the axis with the grinding wheel) is being moved
vertically, a contour program can be executed to instigate movement
along other axes.
In addition, a servo delay compensation function is supported for
chopping operations. When the grinding axis is moved vertically at high
speed, a servo delay and acceleration/deceleration delay occur. These
delays prevent the tool from actually reaching the specified position. The
servo delay compensation function compensates for any displacement by
increasing the feedrate. Thus, grinding can be performed almost up to the
specified position.
There are two types of chopping functions: that specified by
programming, and that activated by signal input. For details of the
chopping function activated by signal input, refer to the manual provided
by the machine tool builder.
Format
G81.1 Z__ Q__ R__ F__ ;
Z : Upper dead point
(For an axis other than the Z–axis, specify the axis address.)
Q : Distance between the upper dead point and lower dead point
(Specify the distance as an incremental value, relative to the
upper dead point.)
R : Distance from the upper dead point to point R
(Specify the distance as an incremental value, relative to the
upper dead point.)
F : Feedrate during chopping
G80; Cancels chopping
Explanations
Chopping activated by Before chopping can be started, the chopping axis, reference position,
signal input upper dead point, lower dead point, and chopping feedrate must be set
using the parameter screen (or the chopping screen).
Chopping is started once chopping start signal CHPST has been set to 1.
This signal is ignored, however, during chopping axis movement.
When chopping hold signal *CHLD is set to 0 during chopping, the tool
immediately moves to point R. Again setting the chopping hold signal to
1 restarts chopping.
Chopping can also be stopped by setting chopping start signal CHPST to
0, but only when chopping was started by using that signal.
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1. AXIS CONTROL B–62753EN–1/01
Methode of starting chopping Methode of stopping chopping State
Signal CHPST = 0 Stopped
Signal CHPST = 1
G80 Stopped
Signal CHPST = 0 Not stopped
G81 1
G81.1
G80 Stopped
NOTE
1 Switching to manual mode or suspending automatic
operation, by means offeed hold, does not stop chopping.
2 In chopping mode, a chopping axis move command or
canned cycle command cannot be specified.
3 If a G81.1 command is specified during chopping started by
the signal, chopping is not stopped. If point R, the upper
dead point, lower dead point, or chopping feedrate has
been modified by using the G81.1 command, chopping is
continued, but using the modified data.
4 The use of chopping start signal CHPST to start chopping
is not enabledimmediately after power–on; it is not enabled
until the completion of manual reference position return.
Chopping feedrate From the start of chopping to point R, the tool moves at the rapid traverse
(feedrate of movement to rate (specified by parameter No. 1420).
point R)
The override function can be used for either the normal rapid traverserate
or chopping feedrate, one of which can be selected by setting CPRPD (bit
0 of parameter No. 8360).
When the chopping feedrate is overridden, settings between 110% and
150% are clamped to 100%.
Chopping feedrate Between point R, reached after the start of chopping, and the point where
(feedrate of movement the chopping is canceled, the tool moves at the chopping feedrate
from point R) (specified by parameter No. 8374).
The chopping feedrate is clamped to the maximum chopping feedrate (set
with parameter No. 8375) if the specified feedrate is greater than the
maximum chopping feedrate.
The feedrate can be overridden by 0% to 150% by applying the chopping
feedrate override signal.
Setting chopping data Set the following chopping data:
Chopping axis: Parameter No. 8370
Reference point (point R): Parameter No. 8371
Upper dead point: Parameter No. 8372
Lower dead point: parameter No. 8373
Chopping feedrate: Parameter No. 8374
Maximum chopping feedrate: Parameter No. 8375
All data items other than the chopping axis and maximum chopping
feedrate can be set on the chopping screen.
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B–62753EN–1/01 1. AXIS CONTROL
For details of how to set chopping data on the chopping screen, refer to
the operator’s manual (III 11.4.13 Displaying and Setting Chopping
Data.)
Chopping after the upper When the upper dead point or lower dead point is changed while chopping
dead point or lower dead is being performed, the tool moves to the position specified by the old
point has been changed data. Then, chopping is continued using the new data.
While chopping is being performed, data can be changed only on the
chopping screen. Changing the data on the parameter screen has no effect
on the current chopping operation.
When movement according to the new data starts, the servo delay
compensation function stops the servo delay compensation for the old
data, and starts the servo delay compensation for the new data.
The following describes the operations performed after the data has been
changed.
(1) When the upper dead point is changed during movement from the
upper dead point to the lower dead point
New upper dead point
Previous upper dead point
Previous lower dead point
The tool first moves to the lower dead point, then to the new upper
dead point.
Once movement to the lower dead point has been completed, the
previous servo delay compensation is set to 0, and servo delay
compensation is performed based on the new data.
(2) When the lower dead point is changed during movement from the
upper dead point to the lower dead point
Previous upper dead point
New lower dead point
Previous lower dead point
The tool first moves to the previous lower dead point, then to the upper
dead point, and finally to the new lower dead point.
Once movement to the upper dead point has been completed, the
previous servo delay compensation is set to 0, and servo delay
compensation is performed based on the new data.
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1. AXIS CONTROL B–62753EN–1/01
(3) When the upper dead point is changed during movement from the
lower dead point to the upper dead point
New upper dead point
Previous upper dead point
Previous lower dead point
The tool first moves to the previous upper dead point, then to the lower
dead point, and finally to the new upper dead point.
Once movement to the lower dead point has been completed, the
previous servo delay compensation is set to 0, and servo delay
compensation is performed based on the new data.
(4) When the lower dead point is changed during movement from the
lower dead point to the upper dead point
Previous upper dead point
Previous lower dead point
New lower dead point
The tool first moves to the upper dead point, then to the new lower
dead point.
Once movement to the upper dead point has been completed, the
previous servo delay compensation is set to 0, and servo delay
compensation is performed based on the new data.
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B–62753EN–1/01 1. AXIS CONTROL
Servo delay When high–speed chopping is performed with the grinding axis, a servo
compensation function delay and acceleration/deceleration delay occur. These delays prevent the
tool from actually reaching the specified position. The control unit
measures the difference between the specified position and the actual tool
position, and automatically compensates for the displacement of the tool.
To compensate for this displacement, an amount of travel equal to the
distance between the upper and lower dead points, plus an appropriate
compensation amount, is specified. When a chopping command is
specified, the feedrate is determined so that the chopping count per unit
time equals the specified count. When the difference between the
displacement of the tool from the upper dead point and the displacement
of the tool from the lower dead point becomes smaller than the setting of
parameter No. 8377, after the start of chopping, the control unit performs
compensation.
When compensation is applied, the chopping axis moves beyond the
specified upper dead point and lower dead point, and the chopping
feedrate increases gradually.
When the difference between the actual machine position and the
specified position becomes smaller than the effective area setting
(parameter No. 1826), the control unit no longer applies compensation,
allowing the tool to continue moving at its current feedrate.
A coefficient for the compensation amount for the displacement
generated by the servo delay incurred by chopping and the delay incurred
during acceleration/deceleration can be specified in parameter No. 8376.
Point R
Upper dead point
L2 L4 L6
L1 L3 L5
Lower dead point
Time
Displacement between the tool and the upper dead point: L2, L4, L6
Displacement between the tool and the lower dead point: L1, L3, L5
Compensation starts when:
| L3 – L2 | < (parameter No. 8377)
When the following condition is satisfied, compensation is no longer applied,
and the tool continues to move at its current feedrate:
| L6 | < effective area setting (parameter No. 1826)
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1. AXIS CONTROL B–62753EN–1/01
Acceleration Exponential acceleration/deceleration is used for chopping axis.
Mode switching during If the mode is changed during chopping, chopping does not stop. In
chopping manual mode, the chopping axis cannot be moved manually. It can,
however, be moved manually by means of the manual interrupt.
Reset during chopping When a reset is performed during chopping, the tool immediately moves
to point R, after which chopping mode is canceled.
If an emergency stop or servo alarm occurs during chopping, mode is
canceled, and the tool stops immediately.
Stopping chopping The following table lists the operations and commands that can be used
to stop chopping, the positions at which chopping stops, and the operation
performed after chopping stops:
Operation/command Stop position Operation after
chopping stops
G80 Point R Canceled
CHPST: “0” The tool moves to the lower Canceled
dead point, then to point R.
*CHLD: “0” Point R Restart after *CHLD
goes “1”
Reset Point R Canceled
Emergency stop The tool stops immediately. Canceled
Servo alarm The tool stops immediately. Canceled
P/S alarm The tool moves to the lower Canceled
dead point, then to point R.
OT alarm The tool moves from the upper Canceled
or lower point to point R.
Background editing When an alarm or battery alarm is issued during background editing, the
tool does not stop at point R.
Single block signal Even when single block signal SBK is input during chopping, chopping
continues.
Part program storage When this function is used, a part program storage length of
length approximately 0.6 m is required.
Limitations
Workpiece coordinate While chopping is being performed, do not change the workpiece
system coordinate system for the chopping axis.
PMC axis When the chopping axis is selected as the PMC axis, chopping is not
started.
Mirror image While chopping is being performed, never attempt to apply the mirror
image function about the chopping axis.
Move command during If a move command is specified for the chopping axis while chopping is
chopping being performed, a P/S 5050 alarm is issued.
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B–62753EN–1/01 1. AXIS CONTROL
Look–ahead control This function does not support the look–ahead control function.
Program restart When a program contains G codes for starting chopping (G81.1) and
stopping chopping (G80), an attempt to restart that program results in a
P/S 5050 alarm being output.
When a program that does not include the chopping axis is restarted
during chopping, the coordinates and amount of travel set for the
chopping axis are not affected after the restart of the program.
Examples G90 G81.1 Z100. Q–25. R10. F3000 ;
Perform rapid traverse to position the tool to Z110. (point R).
Then, perform reciprocating movement along the Z–axis between
Z100. (upper dead point) and Z75. (lower dead point) at 3000
mm/min. Chopping override is enabled.
Point R
(Z110. )
Upper dead point
(Z100. )
Lower dead point
(Z75. )
Time
To cancel chopping, specify the following command:
G80 ;
The tool stops at point R.
Signal
Chopping hold signal
*CHLD <G051#7>
[Classification] Input signal
[Function] Suspends chopping.
[Operation] Once this signal has been set to 0, the tool is moved from the current
position to point R, thus suspending chopping. Again setting this signal
to 1while chopping is suspended causes chopping to be restarted.
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1. AXIS CONTROL B–62753EN–1/01
Chopping start signal
CHPST <G051#6>
[Classification] Input signal
[Function] Starts and stops chopping.
[Operation] Setting this signal to 1 starts chopping.
Again setting this signal to 0 during chopping causes chopping to be
stopped.
NOTE
1 If an attempt to start chopping using chopping start signal
CHPST is ignored, set the signal to 0 then back to 1.
2 This signal is not enabled until the comletion of manual
reference position return.
Chopping feedrate
override signals *CHP8
to *CHP0
<G051#0 to G051#3>
[Classification] Input signal
[Function] Overrides the chopping feedrate.
[Operation] The actual feedrate during chopping becomes the specified feedrate
multipled by the override value specified with this signal. The following
table lists the correspondence between the signal states and the override
value:
*CHP8 *CHP4 *CHP2 *CHP0 Override value
0 0 0 0 150%
0 0 0 1 140%
0 0 1 0 130%
0 0 1 1 120%
0 1 0 0 110%
0 1 0 1 100%
0 1 1 0 90%
0 1 1 1 80%
1 0 0 0 70%
1 0 0 1 60%
1 0 1 0 50%
1 0 1 1 40%
1 1 0 0 30%
1 1 0 1 20%
1 1 1 0 10%
1 1 1 1 0%
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B–62753EN–1/01 1. AXIS CONTROL
Chopping–in–progress
signal CHPMD <F039#2>
[Classification] Output signal
[Function] Posts notification of chopping in progress.
[Operation] This signal is set to 1 in the following case:
· Upon chopping start signal CHPST being set to 1 to start chopping
This signal is set to 0 in the following cases:
· Upon chopping start signal CHPST being set to 0 to stop chopping
· Upon chopping being terminated by a reset.
Chopping cycle signal
CHPCYL <F039#3>
[Classification] Output signal
[Function] Posts notification of a chopping cycle being performed between the upper
and lower dead pionts.
[Operation] This signal is set to 1 in the following case:
· Upon a chopping cycle being started between the upper and lower dead
pionts
This signal is set to 0 in the following cases:
· Once chopping has been stopped
· When the tool is stopped at the upper or lower dead point
· Upon chopping hold signal *CHLD being set to 0
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G051 *CHLD CHPST *CHP8 *CHP4 *CHP2 *CHP0
G039 CHPCYL CHPMD
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
8360 CHPX CPRPD
[Data type] Bit
CPRPD For the chopping function, a rapid traverse override for a section from the
current position to the R point is determined as follows:
0 : A chopping override is enabled.
1 : An ordinary rapid traverse override is enabled.
CHPX On the chopping screen, the chopping speed can:
0 : Be set.
1 : Not be set.
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1. AXIS CONTROL B–62753EN–1/01
8370 Chopping axis
[Data type] Byte
[Valid data range] 1 to the number of controlled axes
This parameter specifies which servo axis the chopping axis corresponds
to.
8371 Chopping reference point (R point)
8372 Chopping upper dead point
8373 Chopping lower dead point
[Data type] 2–word
[Valid data range]
Increment system IS–A IS–B IS–C Unit
Metric machine 0.01 0.001 0.0001 mm
Inch machine 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
The data set in these parameters are absolute coordinates.
8374 Chopping speed
[Data type] 2–word
[Unit of data]
Increment system Unit
Linear axis (metric input) 1.00 mm/min
Linear axis (inch input) 0.01 inch/min
Valid data range : For IS–A and –B, 240000 mm/min or 9600 inches/min
For IS–C, 100000 mm/min or 4800 inches/min
8375 Maximum chopping feedrate
[Data type] 2–word
[Unit of data]
[Valid data range]
Valid data range
Increment system Unit of data
IS-A, IS-B IS-C
Metric machine
Inch machine
Rotation axis
The chopping speed is clamped at a value specified in this parameter.
When the parameter is 0, no chopping operation occurs.
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8376 Chopping compensation scaling factor
[Data type] Byte
[Unit of data] %
[Valid data range] 0 to 100
This parameter specifies a scaling factor used to multiply the
compensation value for a servo delay or acceleration/deceleration delay
in an chopping operation. When this parameter is 0, servo delay
compensation will not be applied.
8377 Compensation start tolerance
[Data type] Word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric machine 0.01 0.001 0.0001 mm
Inch machine 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] 0 to 32767
Compensation is applied when the difference between an amount of
shortage at the upper dead point and that at the lower dead point is less
than the value specified in this parameter. In other words, this parameter
is used to enable compensation after the chopping operation settles.
When the parameter is 0, compensation will not be applied.
Alarm and message
Number Message Contents
5050 ILL–COMMAND IN When the chopping function is used, a move com-
CHOPPING MODE mand was specified for a chopping axis in chop-
ping mode (during reciprocation between a top
dead point and bottom dead point).
Reference item
OPERATOR’S MANUAL II.21.6 Chopping function (G80, G81.1)
(For Machining Center)
(B–62764EN) III.11.4.13 Displaying and setting chopping data
169
1. AXIS CONTROL B–62753EN–1/01
1.13
SIMPLE ELECTRIC
GEAR BOX (G80, G81)
(M SERIES)
General To machine (grind/cut) a gear, the rotation of the workpiece axis
connected to a servo motor is synchronized with the rotation of the tool
axis (grinding wheel/hob) connected to the spindle motor. To
synchronize the tool axis with the workpiece axis, an electric gear box
(EGB) function is used for direct control using a digital servo system.
With the EGB function, the workpiece axis can trace tool axis speed
variations without causing an error, thus machining gears with great
precision.
Example control axis The 4th axis is always assigned as the workpiece axis.
configuration
Another servo axis is dedicated to the tool axis, which is connected to the
spindle motor and for which the rotational position must be read directly
by the digital servo system (this axis is called the EGB axis). The
workpiece and EGB axesmust be assigned to consecutive servo axes. The
following figure illustrates the axis configuration when the 4th axis is
assigned as the workpiece axis and the5th axis as the EGB axis. In such
a case, optional board 2 is required, the 4thaxis being connected to the 3rd
servo axis, while the 5th axis is connected tothe 4th servo axis.
a pulses/rev
Position
detec-
CNC tor
Tool axis rotation command Spindle
Spindle amplifier motor
JA7A Tool axis
(JA8A)
PC Position coder
3rd servo axis
DMR
4th axis (work- JF3
piece axis)
+ – Position Servo amplifier C–axis Detector
5th axis
control
+
(EGB axis) JV3 b pulses/rev
Feedback connector for 4th servo axis
Synchro-
nization co- JF24
Synchroniza- efficient
tion switch Command connector for 4th
Axis number parameter setting (N0. 1023)
servo axis
1st axis: 1 (JV1 and JF1 connectors)
(dummy connector not re-
– 2nd axis: 2 (JV2 and JF2 connectors)
quired)
3rd axis: 3 (JV5 and JF5 connectors)
Error counter JV4 4th axis: 4 (JV3 and JF3 connectors)
+ 5th axis: 5 (JF24 connector)
6th axis: 6 (JV6 and JF6 connectors)
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Notes
NOTE
1 No dummy connector is required for the EGB axis command
connector.
2 The EGB axis error counter value varies during
synchronization.
Examples When the Z–axis is used as the EGB axis in a 4–axis configuration
When the 1st and 2nd servo axes are used When the 3rd and 4th servo axes are used
X–axis: No.1023 ... 3 (JV3 and JF3 connectors) X–axis: No.1023 ... 1 (JV1 and JF1 connectors)
Y–axis: No.1023 ... 4 (JV4 and JF4 connectors) Y–axis: No.1023 ... 2 (JV2 and JF2 connectors)
EGB axis: No.1023 ... 2 (JF22 connector) EGB axis: No.1023 ... 4 (JF24 connector)
Workpiece axis: No.1023 ... 1 (JV1 and JF1 con nectors) Workpiece axis: No.1023 ... 3 (JV3 and JF3 connectors)
Format
G81 T _ L _ Q _ P _ ; Starts synchronization.
S_ M03 (or M04) ; Starts tool axis rotation.
M05 ; Stops tool axis rotation.
G80 ; Cancels synchronization.
T : Number of teeth (Specifiable range: 1 to 1000)
L : Number of hob threads
(Specifiable range: –21 to +21 with 0 excluded)
Q : Module or diametral pitch
Specify a module in the case of metric input.
(Unit: 0.00001 mm, Specifiable range: 0.01 to 25.0 mm)
Specify a diametral pitch in the case of inch input.
(Unit: 0.00001 inch–1, Specifiable range: 0.01 to 25.0 inch–1)
P : Gear helix angle
(Unit: 0.0001 deg, Specifiable range: –90.0 to 90.0 deg.)
* When specifying Q and P, the user can use a decimal point.
Explanations
Synchronization control 1 Start of synchronization
When synchronization mode is set with G81, the synchronization
switch of the EGB function is closed, and synchronization between the
tool axis and workpiece axis starts. At this time, synchronization
mode signal SYNMOD is turned on. During synchronization, the
rotation of the tool axis and workpiece axis is controlled so that the
relationship between T (number of teeth) and L (number of hob
threads) can be maintained. Moreover, the synchronous relationship
is maintained regardless of whether the operation is automatic or
manual during synchronization.
G81 cannot be specified again during synchronization. Moreover, the
specification of T, L, Q, and P cannot be modified during
synchronization.
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1. AXIS CONTROL B–62753EN–1/01
2 Start of tool axis rotation
When the rotation of the tool axis starts, the rotation of the workpiece
starts so that the synchronous relationship specified in the G81 block
can be maintained.
The rotation direction of the workpiece axis depends on the rotation
direction of the tool axis. That is, when the rotation direction of the
tool axis is positive, the rotation direction of the workpiece axis is also
positive; when the rotation direction of the tool axis is negative, the
rotation direction of the workpiece axis is also negative. However, by
specifying a negative value for L, the rotation direction of the
workpiece axis can be made opposite to the rotation direction of the
tool axis.
During synchronization, the machine coordinates of the workpiece
axis and EGB axis are updated as synchronous motion proceeds. On
the other hand, a synchronous move command has no effect on the
absolute and relative coordinates.
3 Termination of tool axis rotation
In synchronism with gradual stop of the tool axis, the workpiece axis
is decelerated and stopped. By specifying the command below after
the spindle stops, synchronization is canceled, and the EGB
synchronization switch is opened. At this time, the synchronization
mode signal (SYNMOD) is turned off.
4 Cancellation of synchronization
The position of the workpiece axis after travel during synchronization
is reflected in the absolute coordinates when synchronization is
canceled; from this point, absolute command programming is enabled
for the workpiece axis. By setting bit 0 (HBR) of parameter No. 7700
to 0, synchronization can also be canceled upon reset.
* The synchronization mode is canceled by a servo alarm, PS000
alarm, or emergency stop.
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Example timing for
starting/terminating
synchronization
Synchronization start com-
mand (G81)
Synchronization mode
EGB mode confirmation
signal SYNMOD
<F065#6>
Tool axis rotation com-
mand (S–M03)
Tool axis stop command
(M05)
Tool axis rotation speed
Workpiece axis rotation
command
Synchronization termina-
tion command (G80)
Helical gear When a helical gear is to be produced, the compensation of workpiece axis
compensation rotation is needed according to the travel distance on the Z–axis (axial
feed).
Helical gear compensation is performed by adding compensation pulses
calculated from the formula below to the workpiece axis:
Z sin (P)
Compensation angle = 360 (For metric input)
pTQ
or
Z Q sin (P)
Compensation angle = 360 (For inch input)
pT
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1. AXIS CONTROL B–62753EN–1/01
where
Compensation angle: Signed absolute value (deg)
Z : Amount of travel on the Z–axis after the specification of G81
(mm or inch)
P : Signed gear helix angle (deg)
T : Number of teeth
Q: Module (mm) or diametral pitch (inch–1)
The values of P, T, and Q are to be programmed.
Direction of helical gear 1 When bit 2 (HDR) of parameter No. 7700 = 1
compensation
(a) (b) (c) (d)
+Z +C +Z +C +Z +C +Z +C
–Z –Z –Z –Z
C : + C : + C : + C : +
Z : + Z : + Z : – Z : –
P : + P : – P : + P : –
Compensation Compensation Compensation Compensation
direction : + direction : – direction : – direction : +
(e) (f) (g) (h)
+Z –C +Z –C +Z –C +Z –C
–Z –Z –Z –Z
C : – C : – C : – C : –
Z : + Z : + Z : – Z : –
P : + P : – P : + P : –
Compensation Compensation Compensation Compensation
direction : – direction : + direction : + direction : –
2 When bit 2 (HDR) of parameter No. 7700 = 0 (Items (a) to (d) are
the same as for 1.)
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B–62753EN–1/01 1. AXIS CONTROL
(e) (f) (g) (h)
+Z –C +Z –C +Z –C +Z –C
–Z –Z –Z –Z
C : – C : – C : – C : –
Z : + Z : + Z : – Z : –
P : + P : – P : + P : –
Compensation Compensation Compensation Compensation
direction : + direction : – direction : – direction : +
Coordinates in helical In helical compensation, the machine coordinates and absolute
compensation coordinates of the workpiece axis (4th axis) are updated by the amount of
helical compensation.
Retraction By turning on the retract signal RTRCT (on a rising edge) in automatic
operation mode or manual operation mode, a retract movement can be
made over the distance specified in parameter No. 7741 on the axis set in
bit 0 (RTRx) of parameter No. 7730. Upon completion of retract
operation, the retract completion signal RTRCTF is output.
Feedrate at retraction For retract operation, the feedrate specified in parameter No. 7740 is used.
During retract operation, the feedrate override capability is disabled.
Retraction during When the retract signal is turned on in automatic operation, retract
automatic operation operation is performed, and automatic operation is stopped at the same
time.
Synchronization A synchronization coefficient is internally represented using a fraction
coefficient (K2/K1) to eliminate an error. The formula below is used for calculation.
(a, b : Number of detector pulses per rotation of the tool axis, and number
of detector pulses per rotation of the workpiece axis (parameter Nos. 7772
and 7773), respectively)
K2 L b
Synchronization coefficient = =
K1 T a
In the formula above, K2/K1 is obtained by reducing the right side to
lowest terms, but K1 and K2 must satisfy the following restriction:
–2147483648 x K2 x –2147483647
1 x K1 x 65535
When this restriction is not satisfied, the PS181 alarm is issued when G81
is specified.
Manual handle interrupt During synchronization, a manual handle interrupt can be used for the
workpiece axis and other servo axes.
Move command during During synchronization, a move command can be programmed for the
synchronization workpiece axis and other servo axes. Note, however, that incremental
command programming for cutting feed must be used to specify a
workpiece axis move command.
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1. AXIS CONTROL B–62753EN–1/01
Limitations
Feed hold during For retract movement, the feed hold capability is disabled.
retraction
Retraction when alarm is This function does not include a retract function used when an alarm is
issued issued.
Rapid traverse during In synchronization mode, a cutting feedrate can be specified for the
synchronization workpiece axis (4th axis). Rapid traverse cannot be specified using G00.
Maximum speed The maximum speeds of the tool axis and workpiece axis depend on the
detectors used.
G code command during During synchronization, G00, G28, G27, G29, G30, G53, G20, and G21
synchronization cannot be specified.
Drilling canned cycle When this function is used, the drilling canned cycle cannot be used.
Examples O1000 ;
N0010 M19 ; Performs tool axis orientation.
N0020 G28 G91 C0 ; Performs reference position return
operation of the workpiece axis.
N0030 G81 T20 L1 ; Starts synchronization between the tool
axis and workpiece axis.
(The workpiece axis rotates 18° when
the tool axis makes one rotation.)
N0040 S300 M03 ; Rotates the tool axis at 300 rpm.
N0050 G01 X F ; Makes a movement on the X–axis
(for cutting).
N0060 G01 Z F ; Makes a movement on the Z–axis
(for machining).
––––––––––––––––;
––––––––––––––––;
N0100 G01 X F ; Makes a movement on the X–axis
(for retraction).
N0110 M05 ; Stops the tool axis.
N0120 G80 ; Cancels synchronization between the
tool axis and workpiece axis.
N0130 M30 ;
Signal
Retract signal RTRCT
<G066#4>
[Classification] Input signal
[Function] Performs retraction for the axis specified with a parameter.
[Operation] When this signal is set to 1, the control unit performs the following:
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B–62753EN–1/01 1. AXIS CONTROL
· Performs retraction on the axis specified with bit 0 (RTRx) of parameter
No. 7730. The retract speed and amount of retraction are specified with
parameters No. 7740 and 7741.
The retract signal is effective both in automatic operation mode and
manual operation mode. Setting the retract signal to 1 during automatic
operation suspendsautomatic operation and causes retraction to be
performed.
Retract completion
signal RTRCTF <F065#4>
[Classification] Output signal
[Function] Posts notification of the completion of retraction.
[Operation] This signal is set to 1 in the following case:
· Upon the completion of retraction
This signal is set to 0 in the following case:
· Upon the completion of retraction, when a move command follows
immediately after
NOTE
The retract signal is not accepted while the retract
completion signal is set to 1.
EGB mode signal
SYNMOD <F065#6>
[Classification] Output signal
[Function] Posts notification that synchronization using the EGB is in progress.
[Operation] This signal is set to 1 in the following case:
· While synchronization using the EGB is in progress
This signal is set to 0 in the following case:
· Once synchronization using the EGB has terminated
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G066 RTRCT
G065 SYNMOD RTRCTF
Parameter When setting the parameters for the simple electric gear box, note the
following:
(1) Set SYNMOD (bit 0 of parameter No. 2011) to 1 for the workpiece
(4th) axis and EGB axis.
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1. AXIS CONTROL B–62753EN–1/01
(2) If FFALWY (bit 1 of parameter No. 2011) is set to 1, the values set in
parameters No. 2068 and 2069 are used as the feed–forward factor and
velocity loop feed–forward factor, respectively. For details, refer to
”Feed–forward setting” in ”Geometric error suppression function” in
the FANUC AC SERVO AMPLIFIER Maintenance Manual.
(3) Set the servo parameters for the EGB axis (No. 2000 and subsequent
parameters) such that they do not conflict with the settings made for
the 4th (workpiece) axis.
(4) Set the command multiplication (CMR) for the EGB axis (No. 1820)
in the same way as for the 4th axis.
(5) The following EGB axis parameters need not be set:
· Reference counter capacity (No. 1821)
· In–position width (No. 1826)
· Excessive error while moving/stopped (No. 1828 and 1829)
· Stored stroke limits (No. 1320 to 1327)
(6) The flexible feed gear for the EGB axis (No. 2084 and 2085) is set
automatically upon the execution of a synchronization mode
command.
(7) Set the servo axis numbers in parameter No. 1023, using as many bits
as the number of servo axes.
(Example)
When using the Y–axis as the EGB axis in a 4–axis When using the 5th axis as the EGB axis in a 6–axis
configuration configuration
No. 1023 1st axis: . . . . . . . . . 1 No. 1023 1st axis: . . . . . . . 1
No. 1023 2nd axis: . . . . . . . . 2 No. 1023 2nd axis: . . . . . . 4
No. 1023 3rd axis: . . . . . . . . . 5 No. 1023 3rd axis: . . . . . . . 2
No. 1023 4th axis: . . . . . . . . . 3 No. 1023 4th axis: . . . . . . . 3
No. 1023 5th axis: . . . . . . . 4
No. 1023 6th axis: . . . . . . . 6
(8) Parameter setting related to feed–forward control
1) To set the velocity loop to 1 msec, modify the motor type for the
workpiece axis and EGB axis, thus reperforming automatic setting.
Parameter No. 2020 = Motor number for 1 msec velocity loop
Parameter No. 2000 bit 1 = 0
Set the above, then turn the power off then back on again.
2) Re–set the parameters related to the EGB.
Parameter No. 2011 bit 0 = 1 (for both the workpiece and EGB
axes)
Parameter No. 2011 bit 1 = 1 (for both the workpiece and EGB
axes)(Note)
NOTE
Set this parameter when applying feed–forward control to
rapid traverse also.
(3) Other parameters
Parameter No. 2003 bit 3 = 1 (P–I control)
Parameter No. 2005 bit 1 = 1 (feed–forward control enabled)
Parameter No. 2068 = 10000 (feed–forward factor)
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B–62753EN–1/01 1. AXIS CONTROL
(4) Suppressing load variation
Increase the value of parameter No. 2021 (within the range in which
the motor does not oscillate).
Set this parameter to the value obtained from the following:
256 x (machine load inertia)/(motor rotor inertia)
For details of parameter setting, refer to ”Feed–forward setting” in
”Geometric error suppression function” in the FANUC AC SERVO
AMPLIFIER Maintenance Manual.
#7 #6 #5 #4 #3 #2 #1 #0
2011 FFALWY SYNMOD
SYNMOD EGB synchronization control is:
1: Performed.
0: Not performed.
FFALWY The feed–forward function is:
1: Always enabled.
0: Enabled only for cutting feed.
#7 #6 #5 #4 #3 #2 #1 #0
7700 HDR HBR
[Data type] Bit
HBR 0 : Performing a reset does not cancel synchronization of the C–axis
(G81).
1 : Performing a reset cancels synchronization of the C–axis (G81).
HDR Setting of the direction for compensating a helical gear (1 is usually
specified.)
7709 Number of the axial feed axis for a helical gear
[Data type] Byte
[Valid range] 1 to the maximum number of controlled axes
This parameter sets the number of the axial feed axis for a helical gear. If
the value out of the valid range is specified, 3 (the 3rd axis) is specified.
NOTE
After setting this parameter, the power must be turned off
then on again.
#7 #6 #5 #4 #3 #2 #1 #0
7730 RTRx
[Data type] Bit axis
RTRx Specifies whether the retraction function is effective for each axis.
0 : Retraction is disabled.
1 : Retraction is enabled.
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1. AXIS CONTROL B–62753EN–1/01
7740 Feedrate during retraction for each axis
[Data type] 2–word axis
[Unit of data and valid range]
Valid range
Increment system Unit of data
IS–B IS–C
Millimeter machine 1 mm/min 30 to 240000 30 to 100000
Inch machine 0.1 inch/min 30 to 96000 30 to 48000
This parameter sets the feedrate during retraction for each axis.
7741 Retracted distance for each axis
[Data type] 2–word axis
[Valid range] 99999999
Valid range
Unit of data
IS–B IS–C
Millimeter input 0.001 mm 0.0001 mm
Inch input 0.0001 inch 0.00001 inch
7771 Number of EGB axis
NOTE
After setting this parameter, turn off the power. Then,
turn the power back on to enable the setting.
[Data type] Byte
[Valid data range] 1 to the number of controlled axes
This parameter specifies the number of the EGB axis.
NOTE
1 You cannot specify four because the fourth axis is used as
the workpiece axis.
2 For a machine using the inch increment system, linear
axes cannot be used as the EGB axis.
7772 Number of position detector pulses per rotation about tool axis
[Data type] 2–word
[Data unit] Detection unit
[Valid data range] 1 to 99999999
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B–62753EN–1/01 1. AXIS CONTROL
This parameter specifies the number of pulses per rotation about the tool
axis (on the spindle side), for the position detector.
NOTE
Specify the number of feedback pulses per rotation about
the tool axis for the position detector, considering the
gear ratio with respect to the position coder.
7773 Number of position detector pulses per rotation about workpiece axis
[Data type] 2–word
[Data unit] Detection unit
[Valid data range] 1 to 99999999
This parameter specifies the number of pulses per rotation about the
workpiece axis (on the fourth axis side), for the position detector.
[Example] The number of feedback pulses for the position detector is 360000 for a
rotation axis for which the detection unit is 0.001 deg.
Alarm and message
Number Message Contents
181 FORMAT ERROR IN G81 BLOCK G81 block format error (hobbing machine)
1) T (number of teeth) has not been instructed.
2) Data outside the command range was instructed by either T, L, Q or
P.
3) Calculation of the synchronization coefficient has overflowed.
(gear hobbing machine, EGB) Modify the program.
184 ILLEGAL COMMAND IN G81 A command not to be instructed during synchronization by G81 was
instructed. (hobbing machine)
1) A C axis command by G00, G27, G28, G29, G30, etc. was
instructed.
(gear hobbing machine, EGB) 2) Inch/Metric switching by G20, G21 was instructed.
186 PARAMETER SETTING ERROR Parameter error regarding G81 (hobbing machine)
1) The C axis has not been set to be a rotary axis.
(gear hobbing machine, EGB) 2) A hob axis and position coder gear ratio setting error
Reference item
OPERATOR’S MANUAL II.21.7 Simple electric gear box (G60, G81)
(For Machining Center)
(B–62764EN)
181
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
2 PREPARATIONS FOR OPERATION
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
2.1
EMERGENCY STOP
General If you press Emergency Stop button on the machine operator’s panel, the
machine movement stops in a moment.
Red
EMERGENCY STOP
Fig. 2.1 (a) EMERGENCY STOP
This button is locked when it is pressed. Although it varies with the
machine tool builder, the button can usually be unlocked by twisting it.
Signal
Emergency stop
*ESP<X008#4,G008#4>
[Classification] Input signal
[Function] Outputting an emergency stop signal stops the machine instantly.
[Operation] When the emergency stop signal *ESP turns to “0”, the emergency stop
is applied to the machine and the CNC is reset. This signal is controlled
by the B contacts of a pushbutton switch. The emergency stop signal turns
the servo ready signal (SA) to “0”.
Overtravel detection by this CNC is handled by the stored stroke check
function, and a limit switch for normal overtravel detection is not needed.
To prevent the machine from moving beyond the software limit through
servo feedback error, always install a stroke end limit switch (shown in
Fig. 2.1 (b) below).
183
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Emergency stop limit switch
Emergency stop
+X =X +Y =Y +Z =Z +4 =4
Relay power
Emergency stop temporary release
supply
EMG
SK
Spark killer
Fig. 2.1 (b) Connection of Emergency Stop Limit Switch
The distance from the position where the dynamic brake is applied to that
where the tool stops moving is given in the “AC Servo Motor
Descriptions.”
WARNING
Software limit setting point and operating point of limit switch
for emergency stop
The stop point by the software limit goes beyond the setting
point by as much as the following distance.
R (mm)
7,500
R: Rapid traverse rate (mm/min)
The actual stopping point may exceed the position set by a
parameter (Nos.1320 and 1321) by as much as R/7500
(mm). Set the limit switch for emergency stop including the
allowance for the above value.
Software limit setting point
Stroke end direction
ÄÄÄÄ
R
ÄÄÄÄ
7,500
ÄÄÄÄ
The machine stops in this Set the limit switch for emergency stop in
range. this range.
184
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
#7 #6 #5 #4 #3 #2 #1 #0
X008 *ESP
#7 #6 #5 #4 #3 #2 #1 #0
G008 *ESP
Reference item
AC SERVO MOTOR series DESCRIPTIONS B–65002E
AC SERVO MOTOR α series DESCRIPTIONS B–65142E
185
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
2.2
CNC READY SIGNAL
General When the CNC is turned on and becomes ready for operation, the CNC
ready signal is set to 1.
Signal
CNC Ready Signal
MA<F001#7>
[Classification] Output signal
[Function] The CNC ready signal reports that the CNC is ready.
[Output condition] When the CNC is turned on and becomes ready for operation, the signal
is set to 1. Normally, it takes several seconds to establish this state after
the power is turned on. If a system alarm is issued, the signal is set to 0.
The signal remains set to 1, however, when an emergency stop or a similar
operation is performed.
#7 #6 #5 #4 #3 #2 #1 #0
F001 MA
Servo Ready Signal
SA <F000#6>
[Classification] Output signal
[Function] Signal SA turns to “1” when the servo system is ready to operate. For an
axis that is to be braked, release the brake when this signal is sent and
apply the brake when this signal is not sent.
Time chart of this signal is as follows:
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Power off
Power on
Ready signal (MA)
60A100 msec
Servo ready
signal (SA)
Brake on
Servo alarm Servo alarm
Overload
Reset
Reset Emergency stop
1 to 2 seconds About 1 second
Fig.2.2 Time Chart for Servo Ready Signal
#7 #6 #5 #4 #3 #2 #1 #0
F000 SA
187
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
2.3
OVERTRAVEL
CHECK
2.3.1
Overtravel Signal
General When the tool tries to move beyond the stroke end set by the machine tool
limit switch, the tool decelerates and stops because of working the limit
switch and an OVER TRAVEL is displayed.
Signal
Overtravel signal
*+L1 to *+L8<G114>
*+L1 to *–L8<G116>
[Classification] Input signal
[Function] Indicates that the control axis has reached its stroke limit. There are
signals for every direction in every control axis. The +/– in the signal
name indicates the direction and the number corresponds to the control
axis.
+ L 1
1 No. 1 axis is at stroke limit.
2 No. 2 axis is at stroke limit.
3 No. 3 axis is at stroke limit.
: :
8 No. 8 axis is at stroke limit.
+ Has moved to and reached a + direction.
– Has moved to and reached a – direction.
[Operation] When it is “0” , the control unit operates as given below.
In automatic operation, if even one axis overtravel signal turns to “0”,
all axes are decelerated to stop, an alarm is given and operation is
halted.
In manual operation, only the axis whose movement signal has turned
to “0” is decelerated to a stop, and the axis can be moved in the
opposite direction.
Once the axis overtravel signal has turned to “0”, the axis direction is
registered. Even if the signal returns to “1”, it is not possible to move
that axis in that direction until the alarm is cleared.
188
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
The following shows the deceleration distance at overtravel.
(i) Rapid traverse
Command pulse
deceleration
V
ÄÄÄÄ
ÄÄÄ
Servo system delay
ÄÄÄÄ
ÄÄÄ
VR
ÄÄÄÄ
ÄÄÄ
ÄÄÄÄ
ÄÄÄ
t
*+L limit switch t1 t2 TR
TR 1
L1=VR(t1+t2+ +TS) · [mm or inch]
2 60000
L1:Deceleration distance
VR: Rapid traverse speed (mm/min or inch/min)
t1: Limit switch signal delay time (from limit switch operation to *+L
signal turn off (ms))
t2: Receiver delay time 30ms
TR: Rapid traverse acceleration/deceleration time constant (ms)
TS: Servo system time constant (ms)
NOTE
Servo system time constant TS is 33 msec when the servo
unit is adjusted to the standard setting.
ii) Cutting feed
V Servo system delay
ÄÄÄÄ
ÄÄÄÄ
ÄÄÄÄ
VC
ÄÄÄÄ
t1 t2
*+L limit switch
TR 1
L2=VC(t1+t2+ +TS) · [mm or inch]
2 60000
L2:Deceleration distance
Vc: Maximum feedrate (mm/min or inch/min)
t1, t2, Ts: Same as (i).
189
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Releasing overtravel Press the reset button to reset the alarm after moving the tool to the safety
direction by manual operation. For details on operation, refer to the
operator’s manual of the machine tool builder.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G114 *+L8 *+L7 *+L6 *+L5 *+L4 *+L3 *+L2 *+L1
G116 *–L8 *–L7 *–L6 *–L5 *–L4 *–L3 *–L2 *–L1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3004 OTH
[Data type] Bit
OTH The overtravel signal is:
0 : Checked
1 : Not checked
WARNING
For safety, usually set 0 to check the overtravel signal.
Alarm and message
Number Message Description
506 OVER TRAVEL : +n Exceeded the n–th axis (axis 1–8) +
side hardware OT.
507 OVER TRAVEL : –n Exceeded the n–th axis (axis 1–8) –
side hardware OT.
Reference item
OPERATOR’S MANUAL III.6.2 Overtravel
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.6.2 Overtravel
(For Lathe) (B–62754EN)
190
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
2.3.2
Stored Stroke Check 1
General When the tool exceeds a stored stroke check, an alarm is displayed and
the tool is decelerated and stopped.
When the tool enters a forbidden area and an alarm is generated, the tool
can be moved in the reverse direction from which the tool came.
Parameters (Nos. 1320, 1321 or Nos. 1326, 1327) set boundary. Outside
the area of the set checks is a forbidden area. The machine tool builder
usually sets this area as the maximum stroke.
Signal
Stored stroke check
select signal EXLM
<G007#6> [Classification] Input signal
[Function] Selects stroke check 1–I (parameter Nos. 1320 and 1321) or stroke check
1–II (parameter Nos. 1326 and 1327).
[Operation] When this signal is set to 1, the control unit operates as follows:
– Checks stroke check 1 on the basis of parameter Nos. 1326 and 1327,
instead of parameter Nos, 1320 and 1321.
Stroke check external
setting signals +LM1 to
+LM8 <G110> and –LM1
to –LM8 <G112> (M
series) [Classification] Input signal
[Function] Change the values of the parameters governing the stroke check (1320 and
1321).
[Operation] When these signals are set to 1, the control unit operates as follows:
– Change the stored checks, set with parameter Nos. 1320 and 1321,
to the machine coordinates when the signals are input.
Stroke check release
signal RLSOT <G007#7>
(M series) [Classification] Input signal
[Function] Selects whether the stored stroke check 1 are checked.
[Operation] When this signal is set to 1, the control unit operates as follows:
– Does not check the stored stroke check 1.
191
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G007 RLSOT EXLM
#7 #6 #5 #4 #3 #2 #1 #0
G110 +LM8 +LM7 +LM6 +LM5 +LM4 +LM3 +LM2 +LM1
#7 #6 #5 #4 #3 #2 #1 #0
G112 –LM8 –LM7 –LM6 –LM5 –LM4 –LM3 –LM2 –LM1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1300 BFA LZR LMS
BFA LZR LMS
[Data type] Bit
LMS The EXLM signal for switching stored stroke check 1
0: Disabled
1: Enabled
LZR Checking of stored stroke check 1 during the time from power–on to the
manual position reference return
0: The stroke check 1 is checked.
1: The stroke check 1 is not checked
NOTE
When the absolute–position detector is being used, and the
reference position is already set at power–on, the stored
stroke check is checked immediately after the power is
turned on, regardless of the setting of this bit.
BFA When a command that exceeds a stored stroke check 1, 3 is issued
0: An alarm is generated after the stroke check 1, 3 is exceeded.
1: An alarm is generated before the stroke check 1, 3 is exceeded.
1320 Coordinate value I of stored stroke check 1 in the positive direction on each axis
1321 Coordinate value I of stored stroke check 1 in the negative direction each axis
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] – 99999999 to 99999999
The coordinate values of stored stroke checks 1 in the positive and
negative directions are set for each axis in the machine coordinate system.
The outside area of the two checks set in the parameters is inhibited.
192
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
WARNING
1 For axes with diameter specification, a diameter value must
be set.
2 When the parameters are set as follows, the stroke
becomes infinite:
parameter 1320 < parameter 1321
For movement along the axis for which infinite stroke is set, only
incremental commands are available. If an absolute command is issued
for this axis, the absolute register may overflow, and normal movement
will not result.
1326 Coordinate value II of stored stroke check 1 in the positive direction on each axis
1327 Coordinate value II of stored stroke check 1 in the negative direction each axis
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] – 99999999 to 99999999
Set the coordinate values of stored stroke checks 1 in the positive and
negative directions for each axis in the machine coordinate system.
When stroke check switching signal EXLM is ON, stroke checks are
checked with parameters 1326 and 1327, not with parameters 1320 and
1321. The area outside that set by parameters 1326 and 1327 is inhibited.
NOTE
The EXLM signal is enabled only when LMS, #2 of
parameter 1300, is set to 1.
Alarm and message
Number Message Description
500 OVER TRAVEL : +n Exceeded the n–th axis (axis 1–8) +
side stored stroke check I.
501 OVER TRAVEL : –n Exceeded the n–th axis (axis 1–8) –
side stored stroke check I.
Caution
CAUTION
In setting a forbidden area, if two points to be set are the
same, all area is forbidden in check 1.
193
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Note
NOTE
1 Parameter LZR (bit 6 of No. 1300) selects whether each
check becomes effective after the power is turned on and
manual reference position return or automatic reference
position return by G28 has been performed or immediately
after the power is turned on.
2 For the 2–path control, set a forbidden area for each path.
3 Parameter BFA (bit 7 of No. 1300) selects whether an alarm
is displayed immediately before the tool enters the
forbidden area or immediately after the tool has entered the
forbidden area.
Reference item
OPERATOR’S MANUAL III.6.3 Stroke check
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.6.3 Stroke check
(For Lathe) (B–62754EN)
194
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
2.3.3
Stored Stroke
check 2, 3
General Three areas which the tool cannot enter can be specified with stored
stroke check 1, stored stroke check 2,and stored stroke check 3.
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇ ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇ ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
Stored stroke
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
check 3
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
Stored stroke
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
check 2
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇ
Stored stroke check 1
ÇÇÇ
: Forbidden area for the tool
Fig. 2.3.3 (a) Stroke check (T series)
ÇÇÇÇÇÇÇÇÇ
ÇÇÇ
ÇÇÇÇÇÇÇÇÇ
ÇÇÇ
(X, Y, Z)
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇ
ÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇ
(I, J, K)
(1) Forbidden area is inside.
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
(X, Y, Z)
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
(I, J, K)
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇ (2) Forbidden area is outside.
ÇÇÇ : Forbidden area for the tool
Fig. 2.3.3 (b) Stroke check (M series)
When the tool exceeds a stored stroke check, an alarm is displayed and
the tool is decelerated and stopped.
When the tool enters a forbidden area and an alarm is generated, the tool
can be moved in the reverse direction from which the tool came.
195
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Stored stroke check 2 Parameters (Nos. 1322, 1323) or commands set these boundaries. Inside
or outside the area of the check can be set as the forbidden area. Parameter
OUT (No. 1300#0) selects either inside or outside as the forbidden area.
In case of program command a G22 command forbids the tool to enter the
forbidden area, and a G23 command permits the tool to enter the forbid-
den area. Each of G22; and G23; should be commanded independently of
another commands in a block.
The command below creates or changes the forbidden area:
G 22X_Z_I_K_;
A(X,Z)
B(I,K)
X>I,Z>K
X-I>ζ
Z-K>ζ
ζ is the distance the tool travels in 8 ms. It is 2000 in least
command increments when the feedrate is 15 m/min.
Fig. 2.3.3 (c) Creating or changing the forbidden area using a
program (T series)
G 22X_Y_Z_I_J_K_;
(X,Y,Z)
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
(I,J,K)
ÇÇÇÇÇÇÇÇ
X>I,Y>J,Z>K
X-I> ζ (In least command increment)
Y-J> ζ (In least command increment)
Z-K> ζ ((In least command increment)
ζ is the distance the tool travels in 8 ms. It is 2000 in least
command increments when the feedrate is 15 m/min.
Fig. 2.3.3 (d) Creating or changing the forbidden area using a
program (M series)
196
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
A(X1,Z1)
B(X2,Z2)
X1>X2,Z1>Z2
X1-X2> ζ
Z1-Z2> ζ
ζ is the distance the tool travels in 8 ms. It is 2000 in least
command increments when the feedrate is 15 m/min.
Fig. 2.3.3 (e) Creating or changing the forbidden area using a
parameters (T series)
ÇÇÇÇÇÇÇÇ A(X,Y,Z)
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
B(I,J,K) ÇÇÇÇÇÇÇÇ
X>I,Y>J,Z>K
X-I> ζ (In least command increment)
Y-J> ζ (In least command increment)
Z-K> ζ (n least command increment)
ζ is the distance the tool travels in 8 ms. It is 2000 in least
command increments when the feedrate is 15 m/min.
Fig. 2.3.3 (f) Creating or changing the forbidden area using a
parameters (M series)
When you set the forbidden area X1,Z1,X2,and Z2 through parameters
(Nos. 1322, 1323), the data should be specified by the distance from the
reference position in the least command increment (output increment).
If set the forbidden area XZIK by a G22 command, specify the data by
the distance from the reference position in the least input increment (input
increment). The programmed data are then converted into the numerical
values in the least command increment, and the values are set as the
parameters.
Stored stroke check 3 Set the boundary with parameters Nos. 1324 and 1325. The area inside
the boundary becomes the forbidden area.
Checkpoint for the The parameter setting or programmed value (XZIK) depends on which
forbidden area part of the tool or tool holder is checked for entering the forbidden area.
Confirm the checking position (the top of the tool or the tool chuck) before
programming the forbidden area.
If point C (The top of the tool) is checked in Fig. 2.3.3 (g), the distance
“c” should be set as the data for the stored stroke check function. If point
D (The tool chuck) is checked, the distance “d” must be set.
197
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
d
D
c
C The position of the
tool after reference
Forbidden area boundary position return
Fig. 2.3.3 (g) Setting the forbidden area (T series)
B
The position of the
tool after reference
position return
b
A a
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
Forbidden area boundary
ÇÇÇÇÇÇÇÇÇÇÇÇÇÇ
Fig. 2.3.3 (h) Setting the forbidden area (M series)
Forbidden area over– Area can be set in piles.
lapping
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
Fig. 2.3.3 (i) Setting the forbidden area overlapping (T series)
Unnecessary checks should be set beyond the machine stroke.
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
Setting the forbidden area over lapping
Fig. 2.3.3 (j) Setting the forbidden area overlapping (M series)
198
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Effective time for a Parameter LZR (bit 6 of No. 1300) selects whether each check becomes
forbidden area effective after the power is turned on and manual reference position return
or automatic reference position return by G28 has been performed or
immediately after the power is turned on.
After the power is turned on, if the reference position is in the forbidden
area of each check, an alarm is generated immediately (Only in G22 mode
for stored stroke check 2).
Releasing the alarms When the tool has become unmovable in the forbidden area, push the
emergency stop button to release the forbidden condition and move the
tool out of the forbidden area in the G23 mode; then, if the setting is
wrong, correct it and perform the reference position return again.
Change from G23 to When G23 is switched to G22 in the forbidden area, the following results.
G22 in a forbidden area (1)When the forbidden area is inside, an alarm is informed in the next
move.
(2)When the forbidden area is outside, an alarm is informed immediately.
Creating the forbidden For the 2–path control, set a forbidden area for each tool post.
area for the 2–path
control
Signal
Storoke check 3 release
signal RLSOT3
<G007#4> [Classification] Input signal
[Function] Selects whether stored stroke check 3 is checked.
[Use] When this signal is set to 1, the control unit operates as follows:
· The control unit does not check stored stroke check 3.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G007 RLSOT3
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1300 BFA LZR RL3 OUT
[Data type] Bit
OUT The area inside or outside of the stored stroke check 2 is set as an
inhibition area.
0: Inside
1: Outside
RL3 Stroke check 3 release signal RLSOT3
0: The signal is disabled.
199
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
1: The signal is enabled.
LZR Checking of stored stroke check 1 during the time from power–on to the
manual position reference return
0: The stroke check 1 is checked.
1: The stroke check 1 is not checked
NOTE
When the absolute–position detector is being used, and the
reference position is already set at power–on, the stored
stroke check is checked immediately after the power is
turned on, regardless of the setting of this bit.
BFA When a command that exceeds a stored stroke check 1, 3 is issued
0: An alarm is generated after the stroke check 1, 3 is exceeded.
1: An alarm is generated before the stroke check 1, 3 is exceeded.
#7 #6 #5 #4 #3 #2 #1 #0
1310 OT3x OT2x
[Data type] Bit axis
OT2x Whether stored stroke check 2 is checked for each axis is set.
0: Stored stroke check 2 is not checked.
1: Stored stroke check 2 is checked.
OT3x Whether stored stroke check 3 is checked for each axis is set.
0: Stored stroke check 3 is not checked.
1: Stored stroke check 3 is checked.
1322 Coordinate value of stored stroke check 2 in the positive direction on each axis
1323 Coordinate value of stored stroke check 2 in the negative direction on each axis
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] – 99999999 to 99999999
Set the coordinate values of stored stroke checks 2 in the positive and
negative directions for each axis in the machine coordinate system. OUT,
#0 of parameter 1300, sets either the area outside or the area inside
specified by two checks as the inhibition area.
WARNING
For axes with diameter specification, a diameter value must
be set.
200
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
1324 Coordinate value of stored stored check 3 in the positive direction on each axis
1325 Coordinate value of stored stroke check 3 in the negatice direction on each axis
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] – 99999999 to 99999999
Set the coordinate values of stored stroke checks 3 in the positive and
negative directions for each axis in the machine coordinate system. The
area inside the checks set in the parameters is forbidden.
Alarm and message
Number Message Description
502 OVER TRAVEL : +n Exceeded the n–th axis (axis 1–8) +
side stored stroke check 2.
(Parameter No.1322 )
503 OVER TRAVEL : –n Exceeded the n–th axis (axis 1–8) –
side stored stroke check 2.
(Parameter No.1323)
504 OVER TRAVEL : +n Exceeded the n–th axis (axis 1–8) +
side stored stroke check 3.
(Parameter No.1324 )
505 OVER TRAVEL : –n Exceeded the n–th axis (axis 1–8) –
side stored stroke check 3.
(Parameter No.1325 )
Warning
WARNING
1 In setting a forbidden area, if the two points to be set are
the same, the area is as follows:
(1)When the forbidden area is check 1, all areas are
forbidden areas.
(2)When the forbidden area is check 2 or check 3, all areas
are movable areas.
2 In setting a forbidden area, if the two points are set in the wrong
order, the area is set as follows:
(1) When the forbidden area is check 1, the stroke check becomes
infinite.
(2) When the forbidden area is check 2 or 3, a quadrangle with the
two points assumed as vertexes is set as the check.
201
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Note
NOTE
Parameter BFA (bit 7 of No. 1300) selects whether an alarm
is displayed immediately before the tool enters the
forbidden area or immediately after the tool has entered the
forbidden area. (check 1, 3 only)
Reference item
OPERATOR’S MANUAL III.6.3 Stroke check
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.6.3 Stroke check
(For Lathe) (B–62754EN)
202
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
2.3.4
Chuck/Tailstock Barrier
(T series)
General The chuck/tailstock barrier function prevents damage to the machine by
checking whether the tool tip interferes either the chuck or tailstock.
Specify an area into which the tool may not enter (entry–inhibition area).
This is done using the special setting screen, according to the shapes of
the chuck and tailstock. If the tool tip should enter the set area during a
machining operation, this function stops the tool and outputs an alarm
message.
The tool can be cleared from the area only by retracting it in the direction
opposite to that in which the tool entered the area.
Signal
Tailstock barrier select
signal *TSB <G060#7>
[Classification] Input signal
[Function] Enables or disables the tailstock barrier.
[Operation] When this signal is set to 1, the control unit operates as follows:
– Disables the tailstock barrier, even when the G22 command (stored
stroke check on) is specified in the program.
G code *TSB Tailstock barrier Chuck barrier
0 Enabled Enabled
G22
1 Disabled Enabled
0 Disabled Disabled
G23
1 Disabled Disabled
When the G23 command (stored stroke check off) is specified, the
tailstock barrier is disabled regardless of the *TSB signal. When the G22
command (stored stroke check on) is specified, the tailstock can be
disabled by setting the signal to 1.
This signal is used to select whether the tailstock area is forbidden, when
machining a workpiece by attaching and detaching the tailstock to and
from the workpiece according to M commands.
203
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G060 *TSB
Parameter
Profile of a chuck
1330 Profile of a chuck
[Data type] Byte
[Valid data range] 0 or 1
0 : Chuck which holds a workpiece on the inner surface
1 : Chuck which holds a workpiece on the outer surface
1331 Dimensions of the claw of a chuck (L)
1332 Dimensions of the claw of a chuck (W)
1333 Dimensions of the part of a claw at which a workpiece is held (L1)
1334 Dimensions of the part of a claw at which a workpiece is held (W1)
[Data type] Two–word
[Unit of data]
Increment system IS–B IS–C Unit
Metric input 0.001 0.0001 mm
Inch input 0.0001 0.00001 inch
[Valid data range] – 99999999 to 99999999
1335 X coordinate of a chuck (CX)
1336 ZX coordinate of a chuck (CZ)
[Data type] Two–word
[Unit of data]
Increment system IS–B IS–C Unit
Metric input 0.001 0.0001 mm
Inch input 0.0001 0.00001 inch
[Valid data range] – 99999999 to 99999999
Specify the profile of a chuck.
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Chuck which holds a workpiece on Chuck which holds a workpiece on
the outer surface (TY=1) the inner surface (TY=0)
X X
L A L
A
W1
L1
W W
W1 CX CX
L1
Z Z
CZ CZ
Zero point of Zero point of
the workpiece the workpiece
coordinate coordinate
system system
Symbol Description
TY Profile of a chuck (0: Chuck which holds a workpiece on the inner
surface, 1: Chuck which holds a workpiece on the outer surface)
CX X coordinate of a chuck
CZ Z coordinate of a chuck
L Dimensions of the claw of a chuck
W Dimensions of the claw of a chuck (radius input)
L1 Dimensions of the part of a claw at which a workpiece is held
W1 Dimensions of the part of a claw at which a workpiece is held
(radius input)
TY: Specifies the profile of a chuck. When TY is set to 0, the chuck holding a
workpiece on the inner surface is specified. When TY is set to 1, the chuck
holding a workpiece on the outer surface is specified. The profile of the
chuck is assumed to be symmetrical with respect to the z–axis.
CX, and CZ: Specify the position (point A) of a chuck with the coordinates of the
workpiece coordinate system. In this case, do not use the coordinates of
the machine coordinate system.
WARNING
Specifying the coordinates with a diameter or radius
depends on whether the corresponding axis conforms to
diameter or radius specification . When the axis conforms
to diameter specification, specify the coordinates with a
diameter.
L, L1, W, and W1: Define the profile of a chuck.
WARNING
Always specify W and W1 with radiuses. Specify L and L1
with radiuses when the Z–axis conforms to radius
specification.
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2. PREPARATIONS FOR OPERATION B–62753EN–1/01
1341 Length of a tailstock (L)
1342 Diameter of a tail stock (D)
1343 Length of a tailstock (L1)
1344 Diameter of a tail stock (D1)
1345 Length of a tailstock (L2)
1346 Diameter of a tail stock (D2)
1347 Diameter of the hole of a tailstock (D3)
[Data type] Two–word
Increment system IS–B IS–C Unit
Millimeter machine 0.001 0.0001 mm
Inch machine 0.0001 0.00001 inch
[Valid data range] 0 to 99999999
1348 Z coordinate of a tailstock (TZ)
[Data type] Two–word
Increment system IS–B IS–C Unit
Millimeter machine 0.001 0.0001 mm
Inch machine 0.0001 0.00001 inch
[Valid data range] –99999999 to 99999999
Specify the profile of a tailstock.
X L
L1
TZ
L2
B
Workpiece
D3 D2 D1 D Z
Zero point of
the workpiece
coordinate
system
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Symbol Description
TZ Z–axis coordinate of a tailstock
L Length of a tailstock
D Diameter of a tailstock (diameter input)
L1 Length of a tailstock (1)
D1 Diameter of a tailstock (1) (diameter input)
L2 Length of a tailstock (2)
D2 Diameter of a tailstock (2) (diameter input)
D3 Diameter of the hole of a tailstock (diameter input)
TZ: Specifies the position (point B) of a tailstock with the Z–axis coordinate
of the workpiece coordinate system. In this case, do not use the coordinate
of the machine coordinate system. The profile of a tailstock is assumed to
be symmetrical with respect to the Z–axis.
WARNING
Specifying the position of a tailstock with a radius or
diameter depends on whether the Z–axis conforms to
radius or diameter specification.
L, L1, L2, D, D1, D2, and D3:
Define the profile of a tailstock.
WARNING
Always specify D, D1, D2, and D3 with diameters. Specify
L, L1, and L2 with radiuses if the Z–axis conforms to radius
specification.
Alarm and message
Number Message Description
502 OVER TRAVEL : +X The tool has entered the forbidden
area when moving in the positive
direction along the X–axis.
OVER TRAVEL : +Z The tool has entered the forbidden
area when moving in the positive
direction along the Z–axis.
503 OVER TRAVEL : –X The tool has entered the forbidden
area when moving in the negative
direction along the X–axis.
OVER TRAVEL : –Z The tool has entered the forbidden
area when moving in the negative
direction along the Z–axis.
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2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Warning
WARNING
1 The area may not be forbidden if the setting for forbidding
the area is invalid, as follows:
1) In the setting of the chuck shape, the jaw length
(parameter No. 1331) is less than the grasp length
(parameter No. 1333) or the jaw width (parameter No.
1332) is less than the grasp width (parameter No. 1334).
2) In the setting of the tailstock shape, the tailstock diameter
(parameter No. 1346) is less than the hole diameter
(parameter No. 1347).
3) The chuck and tailstock overlap.
2 When the options for stored stroke check 2 and
chuck/tailstock barrier are used at the same time, the
chuck/tailstock barrier is valid but stored stroke check 2 is
ignored.
Reference item
OPERATOR’S MANUAL III.6.4 CHUCK AND TAILSTOCK BARRIERS
(For Lathe) (B–62754EN)
2.3.5
Tool Post Interference
Check (T series,
Two–path Control)
General When two tool posts machine the same workpiece simultaneously, the
tool posts can approach each other very closely. If the two tool posts
interfere with each other due to a program error or any other setting error,
a serious damage such as a tool or machine destruction can occur.
The function “tool post interference check” is available which can
decelerate and stop the two tool posts before the tool posts interfere with
each other due to an incorrect command.
Tool post 2
Tool post 1
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The contours of the two tool posts are checked to determine whether or
not an interference occurs.
Signal
Tool post interference
check signal
TICHK <F064#6>
[Classification] Output signal
[Function] Indicates whether the tool post interference check function is being
performed.
[Output condition] This signal goes “1” when:
(i) All requisites for the tool post interference check function are satisfied.
This signal goes “0” when:
(i) Any of the requisites for the tool post interference check function are
not satisfied.
NOTE
For details of the requisites for the tool post interference
check function, refer to the operator’s manual for Lathe
(B–62754EN).
Tool post interference
alarm signal
TIALM <F064#7>
[Classification] Output signal
[Function] Indicates that the tool post interference alarm is activated.
[Output condition] This signal goes “1” when:
(i) The control unit judges that the two tool posts will interfere with each
other during the execution of the tool post interference check function.
This signal goes “0” when:
(i) The control unit judges that the two tool posts will not interfere with
each other during the execution of the tool post interference function.
(ii)When the tool post interference check function is not being performed
(i.e., the TICHK signal is “0”).
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2. PREPARATIONS FOR OPERATION B–62753EN–1/01
NOTE
1 During the execution of the interference check function, if
the control unit judges that the two tool posts will interfere
with each other, it stops both tool posts by slowing them
down, and then enters the alarm state. The CNC then sets
the TIALM signal “1” to indicate that an interference alarm
has occurred.
2 If the interference alarm is activated, switch the operation
mode to the manual mode, manually withdraw the tool posts
to where they do not interfere each other, then release the
alarm status by resetting the control unit.
As the result of manually withdrawing the tool posts, the
TIALM signal goes “0” when the control unit judges that the
tool posts are separated enough not to interfere with each
other any more. When manually withdrawing the interfering
tool posts, the TIALM signal is effective in identifying how far
the tool posts must be separated from each other. This is
because it is easy for the operator to check at which point
the signal goes “0”.
3 If an interference alarm occurs, the axis being moved and
its moving direction are stored, and the axis cannot be
moved in the stored direction until the alarm is released by
resetting the control unit. This prevents the axis from
interfering any further by prohibiting movement in the
direction that caused the interference.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F064 TIALM TICHK
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
8140 ZCL IFE IFM ITO TY1 TY0
[Data type] Bit
TY0, TY1 This parameter specifies the relationship between the coordinate systems
of the two tool posts.
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
(1) When TY1=0 and TY0=0 (2) When TY1=0 and TY0=1
Tool post 2
X X X
Tool post 2 Tool post 1
Tool post 1
Z Z Z
(3) When TY1=1 and TY0=0 (4) When TY1=1 and TY0=1
X X
Tool post 1 Tool post 1
Z
Z Z
Z
Tool post 2
Tool post 2
X
ITO When offset number 0 is specified by the T code,
0: Checking interference between tool posts is stopped until an offset
number other than 0 is specified by the next T code.
1: Checking interference between tool posts is continued according to
the previously specified offset number.
IFM Specifies whether interference between tool posts is checked in the
manual operation mode.
0: Not checked
1: Checked
IFE Specifies whether interference between tool posts is checked.
0: Checked
1: Not checked
ZCL Specifies whether interference along the Z axis is checked while checking
interference between tool posts.
0: Checked
1: Not checked (Only interference along the X axis is checked.)
8151 Distance along the X axis between the reference positions of tool posts 1 and 2
8152 Distance along the Z axis between the reference positions of tool posts 1 and 2
[Data type] Two–word
211
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
[Unit of data]
Increment system IS–B IS–C Unit
Metric input 0.001 0.0001 mm
Inch input 0.0001 0.00001 inch
[Valid data range] 0 to 99999999
Tool post 2
+X
Specify the X and Z values (e, z) of the
reference position of tool post 2 in
parameters 8151 and 8152,
ζ ε respectively, in the Z–X plane
coordinate system. However, note that
the reference position of tool post 1 is
plotted at the zero point.
+Z
Tool post 1
WARNING
After the parameter values are changed, perform manual
reference position return for individual tool posts.
Otherwise, data on the positional relationship between the
tool posts stored in memory will not be updated to the new
parameter values.
Alarm and message
Number Message Description
169 ILLEGAL TOOL GEOME- Incorrect tool figure data in interfer-
TRY DATA ence check.
508 INTERFERENCE : +X An interference alarm has generated
INTERFERENCE : +Z when X or Z axis is moving in the pos-
itive direction.
509 INTERFERENCE : *X An interference alarm has generated
INTERFERENCE : *Z when X or Z axis is moving in the neg-
ative direction.
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Warning
WARNING
1 When an alarm is raised, the CNC system and machine
system stop with some delay in time. So an actual stop
position can be closer to the other tool post beyond an
interference forbidden position specified using tool shape
data. So, for safety, tool shape data a little larger than the
actual shape should be set. The extra distance, L, required
for this purpose is calculated from a rapid traverse feedrate
as follows
1
L = (Rapid traverse rate)
7500
For example, when a rapid traverse feedrate of 15 m/min is
used, L=2mm.
2 When parameters or tool shape data (contact forbidden
area) are set for the interference check function, check that
the interference forbidden area is correctly set by moving
the tool posts to foul each other in several directions in
manual mode (interference check enabled with a
parameter).
Reference item
OPERATOR’S MANUAL II.21.3 Tool post interference check
(For Lathe) (B–62754EN)
213
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
2.3.6
Stroke Limit Check
Prior to Performing
Movement
General During automatic operation, before the movement specified by a given
block is started, whether the tool enters the inhibited area defined by
stored stroke check 1, 2, or 3 is checked by determining the position of
the end point from the current position of the machine and a specified
amount of travel. If the tool is found to enter the inhibited area defined
by a stored stroke check, the tool is stopped immediately upon the start
of movement for that block, and an alarm is displayed.
WARNING
Whether the coordinates of the end point, reached as a
result of traversing the distance specified in each block, are
in a inhibited area is checked. In this case, the path followed
by a move command is not checked. However, if the tool
enters the inhibited area defined by stored stroke check 1,
2, or 3, an alarm is issued. (See the examples below.)
Example 1)
Inhibited area defined by
stored stroke check 1 or 2
End point
Start point
The tool is stopped at point a according
to stored stroke check 1 or 2.
Inhibited area defined by
stored stroke check 1 or 2
End point
Immediately upon movement commencing
from the start point, the tool is stopped to
enable a stroke check check to be per-
formed before movement.
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Example 2)
End point
Inhibited area defined by
stored stroke check 1 or 2
The tool is stopped at point a according
Start point to stored stroke check 1 or 2.
Inhibited area defined by
stored stroke check 1 or 2 End point
Immediately upon movement commencing
from the start point, the tool is stopped to
enable a stroke limit check to be performed
before movement.
Explanations When a stroke limit check prior to movement is performed, whether to
check the movement performed by a G31 (skip) block and G37 (automatic
tool length measurement) block can be determined using NPC (bit 2 of
parameter No. 1301).
Limitations
Machine lock If machine lock is applied at the start of movement, no stroke limit check
made before movement is performed.
G23 When stored stroke check 2 is disabled (G23 mode), no check is made to
determine whether the tool enters the inhibited area defined by stored
stroke check 2.
Program restart When a program is restarted, an alarm is issued if the restart position is
within a inhibited area.
Manual intervention When the execution of a block is restarted after manual intervention
following a feed hold following a feed hold stop, no alarm is issued even if the end point
stop following a manual intervention is within a inhibited area.
A block consisting of If a block consisting of multiple operations (such as a canned cycle and
multiple operations exponential interpolation (M series only) is executed, an alarm is issued
at the start point of any operation whose end point falls within a inhibited
area.
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2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Cyrindrical interpolation In cylindrical interpolation mode, no check is made.
mode
Polar coordinate In polar coordinate interpolation mode, no check is made.
interpolation mode
Angular axis control When the angulalr axis control option is selected, no check is made.
Simple synchronous In simple synchronous control, only the master axis is checked; no slave
control axes are checked.
Three–dimensional In three–dimensional coordinate conversion mode, no check is made. (M
coordinate conversion series only)
Drawing While drawing in dynamic graphic display mode (only drawing is
performed), no check is made. (M series)
PMC axis control No check is made for a movement based on PMC axis control.
High–speed No check is made for a movement based on high–speed, high–precision
high–precision contour contour control (HPCC). (M series only)
control (HPCC)
Chuck/tailstock barrier The chuck/tailstock barrier area is not checked. (T series)
Synchronous control Axes subject to synchronous control and composite control are not
and composite control checked. (T series)
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1301 PLC NPC
[Data type] Bit
NPC As part of the stroke limit check performed before movement, the
movement specified in G31 (skip) and G37 (automatic tool length
measurement (for M series) or automatic tool compensation (for T series))
blocks is:
0: Checked
1: Not checked
PLC Stroke limit check before movement is:
0: Not performed
1: Performed
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Alarm and message
Number Message Contents
The stroke limit check made prior to per-
forming movement reveals that the end
510 OVER TRAVEL : +n point of a block is located within the stroke
limit inhibited area in the positive direction
of the n–axis. Correct the program.
The stroke limit check made prior to per-
forming movement reveals that the end
511 OVER TRAVEL : –n point of a block is located within the stroke
limit inhibited area in the negative direction
of the n–axis. Correct the program.
Reference item
OPERATOR’S MANUAL III.6.4 STROKE LIMIT CHECK PRIOR TO PER-
(For Machining Center) FORMING MOVEMENT
(B–62764EN)
OPERATOR’S MANUAL III.6.5 STROKE LIMIT CHECK PRIOR TO PER-
(For Lathe) (B–62754EN) FORMING MOVEMENT
217
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
2.4
ALARM SIGNAL
General When an alarm is triggered in the CNC, the alarm is indicated on the CRT
screen, and the alarm signal is set to 1.
If the voltage level of the memory backup battery falls to below a specified
level while the CNC is turned off, the battery alarm signal is set to 1.
Signal
Alarm signal
AL<F001#0>
[Classification] Output signal
[Function] The alarm signal reports that the CNC is in an alarm state.
There are the following alarms. The following alarms are issued:
(a) TH alarm
(b) TV alarm
(c) P/S alarm
(d) Overtravel alarm
(e) Overheat alarm
(f) Servo alarm
[Output condition] The alarm signal is set to 1 when:
– The CNC is placed in the alarm state.
The alarm signal is set to 0 when:
– The alarm has been released by resetting the CNC.
Battery alarm signal
BAL<F001#2>
[Classification] Output signal
[Function] The battery alarm signal indicates that the voltage of the battery for the
memory has fallen to below a specified level while the CNC is off. In
general, this signal is used to turn on an LED to notify the operator.
[Output condition] The signal is set to 1 when:
– The battery voltage has fallen to below the specified level.
The signal is set to 0 when:
– The battery voltage has risen to the specified level or higher.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F001 BAL AL
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3111 NPA
[Data type] Bit
NPA Action taken when an alarm is generated or when an operator message is
entered
0 : The display shifts to the alarm or message screen.
1 : The display does not shift to the alarm or message screen.
219
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
2.5
START LOCK/
INTERLOCK
General This signal disables machine movement along axes. When this signal is
input during movement along axes, the tool movement is decelerated,
then stopped.
Signal
Start lock signal
STLK<G007#1>(T series)
[Classification] Input signal
[Function] This signal disables machine movement along axes in automatic
operation (memory or MDI operation).
[Operation] When the STLK signal turns to “1”, the axis movement is decelerated and
stopped.
In automatic operation, blocks containing M, S, or T commands are
executed consecutively until a block containing an axis move command
is encountered; the system then stops and is placed into the automatic
operation mode (STL is “1”, SPL is “0”). When the STLK signal turns
to “0”, operation restarts. (Figs. 2.5 (a), (b)).
Command read
Axis move
STL
K
Fig. 2.5 (a) Block containing only axis move command
Command read
MF/SF/TF
FIN
STLK
Fig. 2.5 (b) Block containing auxiliary functions only
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
All axes Interlock signal
*IT<G008#0>
[Classification] Input signal
[Function] This signal is used to inhibit the machine from moving, and is effective
regardless of the selected mode.
[Operation] When the *IT signal is ”0”, the axis movement is decelerated and stopped.
In automatic operation, blocks containing M, S, T or B (2nd auxilialy
function) commands are executed consecutively until a block containing
an axis move command is encountered; the system then stops and is
placed into the automatic operation mode (cycle start lamp signal STL is
”1”, feed hold lamp signal SPL is ”0”). When the *IT signal turns to ”1”,
operation resumes (Figs. 2.5.2(c), (d)).
Command read
Axis move
*IT
Fig. 2.5 (c) Block containing only axis move command
(manual and automatic operation)
Command read
MF/SF/TF
FIN
*IT
Fig. 2.5 (d) Block containing auxiliary functions only
(automatic operation)
NOTE
The overtravel amount of the motor after turning *IT to “0”
is represented by the following formula.
1 Tc Ts A
Qmax =Fm × ( + + )
60 1000 1000 1000
Where
Qmax : Overtravel quantity (mm or inch)
Fm : Feedrate (mm/min or inch/min)
Tc : Cutting time constant (ms)
Ts : Servo time constant (Ts = 33ms normally)
A : Processing time of CNC
A = 50ms
221
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Interlock signal for each
axis
*IT1A*IT8<G130>
[Classification] Input signal
[Function] These signals disable feed along axes on an axis–by–axis basis.
A separate interlock signal is provided for each controlled axis. The
number at the end of each signal name denotes the number of the
corresponding controlled axis.
*IT 1
1 ..... Interlock for the first axis
2 ..... Interlock for the second axis
3 ..... Interlock for the third axis
: :
: :
[Operation] a) In manual operation
The movement of an interlocked axis is inhibited, but the other axes
are movable. If an axis is interlocked during movement, it stops after
being decelerated, and it starts moving again when it is released from
interlock.
b) In automatic operation (MEM RMT or MDI mode)
If an axis is interlocked while its movement is being commanded (the
move amount is not 0, inclusive of the tool offset), all axes movements
are prevented.
If a moving axis is interlocked, all axes stop moving after being
decelerated, and they start moving again when it is released from being
interlocked.
This function is effective during dry run.
Interlock signal for each
axis and direction
+MIT1, –MIT1, +MIT2, –MIT2,
+MIT3, –MIT3, +MIT4, –MIT4
<G132#0 to #3, G134#0 to
#3> (M series)
+MIT1, –MIT1, +MIT2, –MIT2
<X004#2AX004#5>(T series)
[Classification] Input signal
[Function] This function allows a directional interlock for each axis. Together with
the high-speed interlock, it is possible to release the interlock of an axis
only in the direction in which no axis/directional interlock is applied.
[Operation] When the axis/directional interlock signal becomes “1”, CNC applies
interlock only in the corresponding axial direction. However, during
automatic operation, all axes will stop.
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G007 STLK
#7 #6 #5 #4 #3 #2 #1 #0
G008 *IT
#7 #6 #5 #4 #3 #2 #1 #0
G130 *IT8 *IT7 *IT6 *IT5 *IT4 *IT3 *IT2 *IT1
#7 #6 #5 #4 #3 #2 #1 #0
G132 +MIT4 +MIT3 +MIT2 +MIT1
#7 #6 #5 #4 #3 #2 #1 #0
G134 –MIT4 –MIT3 –MIT2 –MIT1
#7 #6 #5 #4 #3 #2 #1 #0
X004 –MIT2 +MIT2 –MIT1 +MIT1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3003 DIT ITX ITL
[Data type] Bit
ITL Interlock signal
0 : Enabled
1 : Disabled
ITX Interlock signals for each axis
0 : Enabled
1 : Disabled
DIT Interlock for each axis direction
0 : Enabled
1 : Disabled
Note
NOTE
The interlock signal for each axis and direction (T system)
is supported regardless of whether the tool compensation
measurement value direct input B function is provided.
223
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
2.6
MODE SELECTION
General The mode select signal is a code signal consisting of the three bits MD1,
MD2, and MD4. The seven modes -- memory edit (EDIT), memory
operation (MEM), manual data input (MDI), manual handle/incremental
feed (HANDLE/INC), manual continuous feed (JOG), TEACH IN JOG,
and in addition, DNC operation mode can be selected by combining the
(MEM) mode setting and the DNCI signal. Manual reference position
return mode can be selected by combining the manual continuous feed
(JOG) mode setting and the ZRN signal.
The currently selected operation mode can be posted by outputting the
operation mode check signal.
Signal
Mode selection signal
MDI, MD2, MD4
<G043#0A#2>
DNCI <G043#5>
ZRN <G043#7>
[Classification] Input signal
[Operation] As shown in the following table, the mode select signal is a grey code (a
code in which only one bit is different than that of the adjacent mode).
To prevent faulty mode switching, use an overcrossing contact rotary
switch so that only one bit changes from that of the adjacent mode.
”Faulty mode switching” means” for example:
When the mode is switched to the EDIT mode during memory operation,
the CNC enters the single block state and the operation stops at the end
of the executing block.
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
For this mode switching, only MD2 should change from 0 to 1. If a
transient signal status change occurs in a signal other than MD2 during
mode switching, however, another mode (manual continuous feed mode,
for example) is set between automatic operation mode and memory edit
mode. When manual continuous feed mode is set while the CNC is in
automatic status, the CNC immediately stops memory operation. As a
result, although the operator intends to switch the mode to the memory
edit mode, the CNC is, instead, placed in the feed hold state.
Signal status
Mode
MD4 MD2 MD1 DNCI ZRN
1 Memory edit (EDIT) 0 1 1 0 0
2 Memory operation (MEN) 0 0 1 0 0
3 Manual data input (MDI) 0 0 0 0 0
4 Manual handle/incremental feed 1 0 0 0 0
(HANDLE/INC)
5 Manual continuous feed (JOG) 1 0 1 0 0
6 TEACH IN HANDLE (THND) 1 1 1 0 0
7 TEACH IN JOG (TJOG) 1 1 0 0 0
8 DNC operation (RMT) 0 0 1 1 0
9 Manual reference position return 1 0 1 0 1
(REF)
Operation mode check
signal
MMDI, MMEM , MRMT,
MEDT, MH, MINC, MJ,
MREF, MTCHIN
<F003, F004#6>
[Classification] Output signal
[Function] The currently selected operation mode is output.
[Operation] The following lists the relationship between the mode selection signals
and check signals:
225
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Input signal
Mode O tp t signal
Output
MD4 MD2 MD1 DNCI ZRN
Manual data input 0 0 0 0 0 MMDI<F003#3>
(MDI) (MDI operation)
Automatic operation Memory operation 0 0 1 0 0 MMEM<F003#5>
(MEM)
DNC operation(RMT) 0 0 1 1 0 MRMT<F003#4>
Memory edition (EDIT) 0 1 1 0 0 MEDT<F003#6>
Manual handle feed / 1 0 0 0 0 MH<F003#1>
MINC<F003#0>
Incremental feed
(HANDLE/INC)
Manual continuous 1 0 1 0 0 MJ<F003#2>
feed(JOG)
Manual operation Manual reference posi- 1 0 1 0 1 MREF<F004#6>
tion return (REF)
TEACH IN JOG (TJOG) 1 1 0 0 0 MTCHIN<F003#7>,
MJ<F003#2>
TEACH IN HANDLE 1 1 1 0 0 MTCHIN<F003#7>,
MH<F003#1>
(THND)
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G043 ZRN DNCI MD4 MD2 MD1
F003 MTCHIN MEDT MMEM MRMT MMDI MJ MH MINC
F004 MREF
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Note
NOTE
Precautions on modes and mode switching
1 In the MDI mode, the STL signal turns to “0” and the CNC
stops at the end of execution of the commands input from
the CRT/MDI panel, but the SPL signal does not turn to “1”.
Therefore, another command can be input from the manual
data input unit under this state.
2 When the manual handle function is not provided,
incremental feed is enabled in the HANDLE/INC mode.
When the manual handle function is provided, only manual
handle feed is enabled in that mode.
3 Manual operation in TEACH IN JOG and TEACH IN
HANDLE mode.
a) When parameter JHD no.7100#0 is set to ”0” so that jog
operation and handle feed operation are performed with
separate modes:
In TEACH IN JOG mode, jog operation can be done.
In TEACH IN HANDLE mode, handle feed can be done
when optional manual handle feed function is provided,
and incremental feed can be done when handle feed
function is not provided.
b) When parameter JHD no.7100#0 is set to “1” so that jog
operation and handle feed operation are performed with
the same mode:
In TEACH IN JOG mode, handle feed and jog feed can be done
when optional manual handle feed function is provided, but jog
feed only when it is not included.
In TEACH IN HANDLE mode, handle feed and jog feed
can be done when optional manual handle feed function
is provided, but incremental feed only when it is not
included.
The program can be edited in both TEACH IN JOG and
TEACH IN HANDLE modes.
4 When the CNC is operating in the MEM mode and is
switched to MDI, the unit automatically switches to single
block operation, then enters the MDI mode at the end of the
executing block. The STL signal turns to “0” at this time, but
the SPL signal does not turn to “1” (see Fig. 2.6 (a)).
MEM mode
Mode select signal state
MDI mode
Operation
Executing command Manual data in-
put possible in
STL this range
Fig. 2.6 (a)
227
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
NOTE
When the CNC is operating in the MDI mode and is switched
to MEM mode, the executing command is finished before
the CNC switches to the MEM mode (Fig. 2.6 (b)).
MDI mode
Mode select signal state
MEM mode
Operation
Memory opera-
Executing command tion possible in
this range
STL
Fig. 2.6 (b)
NOTE
When the HANDLE/INC or TEACH IN HANDLE mode is
selected while the CNC is operating in the MEM or MDI
mode, the automatic or MDI operation stops, the STL signal
turns to “0”, the SPL signal simultaneously turns to “1”, and
the CNC enters the HANDLE/INC or TEACH IN HANDLE
mode. Manual handle feed or incremental feed by axis
direction select signal is possible under this state. Since the
MEM mode or MDI mode commands are held, operation
can be restarted by the cycle start signal by selecting the
MDI or MEM mode. However, if operation was stopped by
switching to the HANDLE/INC or TEACH IN HANDLE mode
during manual data input or automatic operation, it can be
restarted only by the mode in use before the operation was
stopped (Fig. 2.6 (c)).
MEM/MDI mode
Mode select signal state
HANDLE/INC or
TEACH IN HAN-
DLE mode
Operation in the MEM
mode or MDI mode
Manual handle
/incremental
feed enabled
STL
SPL
ST
Cycle start signal
Fig. 2.6 (c)
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
NOTE
When the JOG or TEACH IN JOG mode is selected during
MEM or MDI mode operation, operation stops, the STL
signal turns to “0”, the SPL signal simultaneously turns to
“1”, and the CNC enters the JOG or TEACH IN JOG mode.
Manual feed by feed axis direction select signal is possible
under this state. Operation can be restarted by returning to
the original state, as described for HANDLE/STEP or
TEACH IN HANDLE mode . When the mode is switched to
the JOG or TEACH IN JOG mode during manual handle
feed or step feed operation, the CNC ignores the manual
handle feed or step feed command and manual jog feed
becomes effective. If a feed axis direction select signal turns
to “1” before the JOG or TEACH IN JOG mode is selected,
that signal is ignored. The feed axis select signal is selected
by turning the necessary feed axis direction signal to “1”
after turning all the feed axis direction select signals to “0”.
It is possible to perform handle feed in TEACH IN JOG mode
by parameter THD no.7100#1. For details, refer to item (3)
(Fig. 2.6 (d), (e)).
MEM/MDI mode
Mode select signal state HANDLE/INC or
TEACH IN JOG
mode
Operation in the
MEM mode or MDI
mode
Jog feed
enabled
STL
SPL
ST Cycle start signal
Fig. 2.6 (d)
100ms or more
MEM/MDI/HADLE/
Mode select signal state INC mode/TEACH
IN HANDLE mode
Jog or TEACH
IN JOG
Feed axis
direction select
signal
Jog feed Jog feed enable
disable
Fig. 2.6 (e)
229
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
NOTE
The mode switching operation is summarized in the time
chart below (Fig. 2.6 (f)).
M M M M
D D D
Disable because of Disable because of
feed hold state of MDI operation
possible here- feed hold state of
automatic operation MDI operation
after
H / S or
J End of opera-
End of operation tion
Memory read Memory Memory Memory read
operation MDI command MDI command
operation operation operation
ST ST ST ST ST ST ST
STL STL STL STL STL
SPL SPL
*SP
M MEM mode selection
D MDI mode selection
H/S HANDLE/INC or TEACH IN HANDLE mode selection
J JOG or TEACH IN JOG mode selection
Fig. 2.6 (f) Mode signal time chart
Reference item
CONNECTION MANUAL 4.1 Manual Reference Position Return
(This manual)
230
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
2.7
PATH SELECTION/
DISPLAY OF
OPTIONAL PATH
NAMES (TWO–PATH
CONTROL)
General Path selection specifies whether operations performed using the
CRT/MDI panel are for path 1 or path 2.
The operations, as used here, include displaying and setting data items
(such as tool compensation values), inputting command programs in the
MDI mode, and editing machining programs in program memory.
Additionally, names of each path can be changed by parameter.
Signal
Path selection signal
(Tool post selection
signal) HEAD<G063#0>
[Classification] Input signal
[Function] Selects whether the CRT/MDI panel is used for path 1 or path 2.
[Operation] When this signal turned to “1”, operations performed using the CRT/MDI
panel are for path 2.
When this signal turned to “0”, operations performed using the CRT/MDI
panel are for path 1.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G063 HEAD
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
8100 IAL RST
[Data type] Bit
RST Reset key on the CRT/MDI panel
0 : Effective for both paths
1 : Effective for the path selected by the path select signal
IAL When an alarm is raised in one tool post in the automatic operation mode,
0 : The other path enters the feed hold state and stops.
1 : The other path continues operation without stopping.
231
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Parameters for display of
optional path names
3141 Path name (1st character)
3142 Path name (2nd character)
3143 Path name (3rd character)
3144 Path name (4th character)
3145 Path name (5th character)
3146 Path name (6th character)
3147 Path name (7th character)
[Data type] Byte type
Specify a path name with codes (two–path control).
Any character strings consisting of alphanumeric characters and symbols
(up to seven characters) can be displayed as path names on the CRT
screen, instead of HEAD1 and HEAD2 for T series, and instead of PATH1
and PATH2 for M series.
NOTE
1 This parameter is dedicated to the two–path control.
2 Specify these parameters for each series.
3 For characters and codes, see the correspondence table in
2.1.15 software operator’s panel.
4 When codes are 0, HEAD1 and HEAD2 for T series and
PATH1 or PATH2 for M series are displayed.
232
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
2.8
STATUS OUTPUT
SIGNAL
General The table below lists the status output signals for notifying the state of the
CNC. See the sections listed in the table for details of each signal.
Signal name Symbol Reference section
Alarm signal AL 2.4
Battery alarm signal BAL 2.4
Reset signal RST 5.2
Rewinding signal RWD 5.2
Tapping signal TAP 11.7
Moving signal MV1 – MV8 1.2.5
Moving direction signals MVD1 – MVD8 1.2.5
In–position signals INP1 – INP8 7.2.6.1
Rapid traversing signal RPDO 2.8 (the section you are
reading)
Cutting feed signal CUT 2.8 (the section you are
reading)
Thread cutting signal THRD 6.4.1
Constant surface speed CSS 9.5
signal
Inch input signal INCH 11.4
Signal
Rapid traversing signal
RPDO <F002#1>
[Classification] Output signal
[Function] This signal indicates that a move command is executed at rapid traverse.
[Output condition] “1” indicates an axis starts moving after rapid traverse has been selected;
“0” indicates that an axis starts moving after a feedrate other than rapid
traverse has been selected. This holds true for both automatic and manual
operation modes.
233
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
NOTE
1 The rapid traverse in automatic operation includes all rapid
traverses in canned cycle positioning, automatic reference
point return, etc., as well as the move command G00. The
rapid traverse in manual operation also includes the rapid
traverse in reference position return.
2 Once rapid traverse has been selected, this signal remains
“1”, including during a stop, until another feedrate has been
selected and movement is started.
Cutting feed signal CUT
<F002#6>
[Classification] Output signal
[Function] Notifies that cutting feed is being performed by automatic operation.
[Output condition] This signal is set to 1 in the following case:
– When cutting feed is being performed by automatic operation (cutting
feed for linear interpolation, circular interpolation, helical
interpolation, thread cutting, skip cutting, or canned cycle)
CAUTION
This signal is not output in the feed hold state.
NOTE
This signal is output even when the feedrate override is 0%,
or during interlock.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F002 CUT RPDO
234
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
2.9
VRDY OFF ALARM
IGNORE SIGNAL
General The German VDE safety standard requires that the motor be deactivated
when the safety guard is opened. By using the VRDY OFF alarm ignore
signal, however, the CNC can be restarted without resetting, even if the
safety guard has been opened.
Signal
All–Axis VRDY OFF
Alarm Ignore Signal
IGNVRY<G066#0>
[Classification] Input signal
[Function] Disables the detection of servo alarm No. 401, VRDY OFF, for all axes.
[Operation] When this signal is set to logical 1, the control unit operates as follows:
The control unit does not issue servo alarm No. 401, VRDY OFF, even
when the servo amplifier ready signal goes off. The control unit,
however, sets servo ready signal SA to 0. The SA signal can remain set
to 1, depending on the setting of SAK, bit 6 of parameter No. 1804.
Each–Axis VRDY OFF
Alarm Ignore Signal
IGVRY1 – IGVRY8
<G192> [Classification] Input signal
[Function] Disables the detection of servo alarm No. 401, VRDY OFF, for the
corresponding axis. These signals correspond to the controlled axes. The
suffixed number of each signal corresponds to the number of the
controlled axis.
[Operation] When this signal is set to logical 1, the control unit operates as follows:
The control unit does not issue servo alarm No. 401, VRDY OFF, even
when the servo amplifier ready signal for the corresponding axis goes
off. The servo ready signal SA, however, is set to 0. The SA signal,
however, can remain set to 1 depending on the setting of SAK, bit 6 of
parameter No. 1804.
235
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G066 IGNVRY
G192 IGVRY8 IGVRY7 IGVRY6 IGVRY5 IGVRY4 IGVRY3 IGVRY2 IGVRY1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1804 SAK
[Data type] Bit
SAK When the VRDY OFF alarm ignore signal IGNVRY is 1, or when the
VRDY OFF alarm ignore signals IGVRY1 to IGVRY8 are 1:
0 : Servo ready signal SA is set to 0.
1 : Servo ready signal SA remains set to 1.
Alarm and Message
Number Message Description
401 SERVO ALARM: n–TH The n–th axis (axis 1–8) servo amplifi-
AXIS VRDY OFF er READY signal (DRDY) went off.
Caution
CAUTION
1 When the control enters NOT READY status due to
emergency stop or a servo alarm and then the control is
reset, reset processing is not terminated until the VRDY
OFF alarm ignore signal is set to 0.
2 When the VRDY OFF alarm ignore signal is set to 1 and the
servo amplifier ready signal is set to off, the motor is freed
from the drive, but follow up is not performed. To perform
follow up, set the servo off signal to 1.
Note
NOTE
While the VRDY OFF alarm ignore signal is set to 1, and a
servo alarm other than alarm No. 401 occurs, the control
unit detects the alarm.
236
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
2.10
ABNORMAL LOAD
DETECTION
General Machine collision, defective, and damaged cutters cause a large load
torque on the servo and spindle motors, compared with normal rapid
traverse or cutting feed. This function detects a load torque on the motors
and sends it as an estimated load torque to the PMC via the CNC. If the
detected load is abnormally great compared with the value specified in the
parameter, the function stops the servo motor as early as possible or
reverses the motor by an appropriate value specified in a parameter, in
order to minimize a possible damage to the machine. (The function to
reverse motors is effective only for servo motors.)
The abnormal load detection function is further divided as follows:
(1) Estimated load torque output function
The CNC is always calculating the estimated load torque for the motor
(excluding acceleration/deceleration torque). The estimated load
torque output function enables the PMC to read the calculated torque
using the window function.
(2) Abnormal load detection alarm function
This function stops motors or reverses them by an amount specified
in a parameter, causing the CNC to output an alarm, if the load torque
obtained by the estimated load torque output function is greater than
the value specified in a parameter. (The function to reverse motors is
effective only for servo motors.)
237
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Parameter setting The following flowcharts explain how to specify parameters for the
abnormal load detection function.
(1) Servo axis
Abnormal load detection
function is available.
Abnormal load detection No. 2016#0 = 0
function to be used?
No
Yes
No. 2016#0 = 1, No. 2104 = 0
Abnormal load detection Only the estimated load
alarm function to be used? No torque output function is
enabled.
Yes
Set parameter bit 5 of No. 2015 to 1 to observe the load torque.
<Adjustment>
Set parameter Nos. 1880, 2050, 2051, 2103, and 2104.
Reset parameter bit 5 of parameter No. 2015 to 0.
The estimated load torque
output and abnormal load
detection functions are en-
abled.
(2) Spindle
Abnormal load detection
function is available.
Specify parameter Nos. 4247, 4248, 4249, and 4250, and reset parameter No.
4341 to 0.
Abnormal load detection Only the estimated load
alarm function to be used? No torque output function is
Yes enabled.
Specify parameter No. 4341.
The estimated load torque
output and abnormal load
detection functions are en-
abled.
238
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Signal
Servo axis abnormal
load detected signal
ABTQSV <F090#0>
[Classification] Output signal
[Function] Informs the PMC that an abnormal load was detected on a servo axis.
[Output condition] This signal becomes “1” if:
S An abnormal load is detected for a servo axis, Cs axis, spindle
positioning axis, or spindle axis during rigid tapping.
First–spindle abnormal
load detected signal
ABTSP1 <F090#1>
[Classification] Output signal
[Function] Informs the PMC that an abnormal load was detected on the first axis.
[Output condition] This signal becomes “1” if:
S An abnormal load is detected for the first spindle under speed control.
Second–spindle
abnormal load detected
signal ABTSP2 <F090#2>
[Classification] Output signal
[Function] Informs the PMC that an abnormal load was detected on the second axis.
[Output condition] This signal becomes “1” if:
S An abnormal load is detected for the second spindle under speed
control.
The following list summarizes the alarms and signals output by each
function.
Signal output Alarm
ABTQSV ABTSP1/ 409 754/764
ABTSP2
Servo axis f — f —
Cs contour control f — f —
Spindle positioning axis f — f —
Rigid tapping f — — f
Spindle axis for speed control — f — f
239
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F0090 ABTSP2 ABTSP1 ABTQSV
Parameter (1) Parameter common to servo axes and spindles
1880 Timer for abnormal load detection alarm
[Data type] Word
[Unit of data] msec
[Valid data range] 0 to 32767
(If 0 is set, 200 ms is assumed.)
This parameter specifies the interval between the detection of an
abnormal load and the issue of a servo alarm. When the set value is not a
multiple of eight, it is rounded up to the nearest multiple of eight.
[Example] When 30 is set, the system assumes 32 ms.
(2) Servo axis parameters
#7 #6 #5 #4 #3 #2 #1 #0
2015 TDOUT
[Data type] Bit axis
TDOUT Output to the check board for each axis
0 : Output the torque command to the check board.
1 : Output the estimated load torque to the check board.
#7 #6 #5 #4 #3 #2 #1 #0
2016 ABNTDT
[Data type] Bit axis
ABNTDT Output of the estimated load torque for each axis
0 : Disabled
1 : Enabled
This parameter must be specified when using the estimated load torque
output function or abnormal load detection alarm function.
2050 Velocity control observer
[Data type] Word axis
[Valid data range] 0 to 32767
[Setting value] 3559
When using the velocity loop observer (by setting bit 2 of parameter No.
2003 to 1), set 956 in this parameter.
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
2051 Velocity control observer
[Data type] Word axis
[Valid data range] 0 to 32767
[Setting value] 3329
When using the velocity loop observer (by setting bit 2 of parameter No.
2003 to 1), set 510 in this parameter.
2103 Retraction distance upon the detection of an abnormal load
[Data type] Word axis
[Unit of data] Detection unit
[Valid data range] 0 to 32767
This parameter specifies the amount by which the tool is retracted, by
reversing the motor, if an abnormal load is detected. When the motor is
rotating at low speed, however, the tool may be retracted too far. To
prevent this, the motor is stopped, instead of being reversed, upon the
detection of an abnormal load while the specified feedrate is less than the
value listed in the table below.
When this parameter is set to value A, the detection of an abnormal load
causes the tool to e retracted in the reverse direction by an amount A, then
stop , if the specified feedrate is equal to or greater than the value listed
below, for each detection unit.
Detection unit Feedrate
1m A / 8 mm/ min
0.1m A / 80 mm/ min
When this parameter is set to 0, the motor stops immediately upon the
detection of abnormal load.
2104 Threshold for abnormal load detection alarm
[Data type] Word axis
[Unit of data] Torque command unit (Refer to the digital servo operator’s manual for
details.)
[Valid data range] 0 to 7282
(The maximum motor torque is 7282, regardless of the motor type.)
This parameter specifies the threshold load torque at which an abnormal
load detection alarm is issued.
Monitor the load torque by setting bit 5 of parameter No. 2015 to 1 then,
for this parameter (No. 2104), set a value larger than the maximum
monitored torque. An output of 4.4 V is equivalent to 7282 in the units of
this parameter.
241
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
(3) Spindle parameters
#7 #6 #5 #4 #3 #2 #1 #0
4015 SPLDMT
[Data type] Bit axis
SPLDMT Spindle load torque monitor function
0 : The spindle load torque monitor function is disabled.
1 : The spindle load torque monitor function is enabled.
4247 Magnetic flux compensation time constant for spindle load torque monitor
[Data type] Word axis
[Unit of data] 1 msec
[Valid data range] 0 to 8192
[Standard setting] Depends of the motor model.
This parameter is used to compensate the delay in the generation of
magnetic flux in the spindle motor relative to the specified value. When 0
is set, it is assumed that the generation of magnetic flux is not delayed.
4248 Spindle load torque monitor constant
[Data type] Word axis
[Valid data range] 0 to 32767
[Standard setting] Depends of the motor model.
This constant is determined from the maximum output torque and inertia
of the motor. It is used for observer processing.
4249 Observer gain 1 for spindle load torque monitor
[Data type] Word axis
[Valid data range] 0 to 32767
[Standard setting] 500
4250 Observer gain 2 for spindle load torque monitor
[Data type] Word axis
[Valid data range] 0 to 32767
[Standard setting] 500
4341 Threshold for abnormal load detection alarm
[Data type] Word axis
[Unit of data] 0.01 %
[Valid data range] 0 to 10000
This parameter specifies the threshold load torque at which an abnormal
load detection alarm is issued for the spindle. Set a percentage (in units of
0.01 %) for the maximum output torque of the motor. When 0 is set, no
abnormal load detection alarm is issued for the spindle.
242
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
Alarm and message (1) Servo axis
Number Message Description
409 Servo alarm: Abnormal load An abnormal load was detected on a servo
detected on axis n motor, or on a spindle motor during Cs
mode. To release the alarm, use RESET.
(2) Spindle
Number Message Description
754 Abnormal load detected on An abnormal load was detected on the first
the first spindle spindle motor. To release the alarm, use
RESET.
764 Abnormal load detected on An abnormal load was detected on the se-
the second spindle cond spindle motor. To release the alarm,
use RESET.
PMC window function
Reading the load torque The load torque data can be read at the PMC using its window function.
data
(1) Servo axis
[Input data structure]
Top address +0 (Function code)
211
2
(Completion code)
(Not to be set)
4
(Data length)
(Not to be set)
6 (Data number)
0
8 (M = 1 to n: Specifies separately
(Data attribute) for each axis whether
data for it is to be
M read; n is an axis
(M = 1 to n or –1) number.
10 M = –1: Specifies that data for
(Data area) all axes are to be
read.
(Not to be set)
42
243
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
[Completion code]
0: The load torque data was read normally.
4: Incorrect data was specified as a data attribute, that is a value other
than –1 or 1 to n (number of axes) was specified. Alternatively, a
value greater than the number of controllable axes was specified.
[Output data structure]
Top address + 0
(Function code)
211
2
(Completion code)
?
(Refer to the above description
about the completion code.)
4 (Data length)
L
(L = 2*n, where n is the num-
ber of specified axes)
6 (Data number)
0
8 (Data attribute)
M
(M: Data at input) Description of value
10 Load torque for the specified Signed binary format (negative val-
axis (2 bytes) ue in two’s complement)
Or if there are four controllable axes
Description of value
10 Load torque for the first axis Signed binary format (negative val-
(2 bytes) ue in two’s complement)
12 Load torque for the second
axis (2 bytes)
Load torque for the third axis
14 (2 bytes)
16 Load torque for the fourth axis
(2 bytes)
244
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
(2) Spindle
[Input data structure]
Top address +0 (Function code)
211
2
(Completion code)
(Not to be set)
4
(Data length)
(Not to be set)
6 (Data number)
1
8 (M = 1 to n: Specifies separately
(Data attribute) for each axis whether
data for it is to be
M read; n is an axis
(M = 1 to n or –1) number.
10 M = –1: Specifies that data for
(Data area) all axes are to be
read.
(Not to be set)
42
[Completion code]
0: The load torque data was read normally.
4: Incorrect data was specified as a data attribute, that is a value other
than –1 or 1 to n (number of axes) was specified. Alternatively, a
value greater than controllable axes was specified.
245
2. PREPARATIONS FOR OPERATION B–62753EN–1/01
[Output data structure]
Top address + 0
(Function code)
211
2
(Completion code)
?
(Refer to the above description
about the completion code.)
4 (Data length)
L
(L = 2*n, where n is the num-
ber of specified axes)
6 (Data number)
1
8 (Data attribute)
M
(M: Data at input) Description of value
10 Load torque for the specified Signed binary format (negative val-
axis (2 bytes) ue in two’s complement)
Or if there are two controllable axes
Description of value
10 Load torque for the first axis Signed binary format (negative val-
(2 bytes) ue in two’s complement)
12 Load torque for the second
axis (2 bytes)
246
B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
2.11
SERVO/SPINDLE
MOTOR SPEED
DETECTION
General The servo axis and spindle motor speeds are monitored. If the speed of
an axis exceeds a preset maximum (specified by parameter setting), the
corresponding signal is output to a Y address (specified by parameter
setting) of the PMC.
(1) Setting a Y address for signal output
In parameter No. 1891, set a Y byte address to which signals are to be
output.
(2) Setting a maximum speed
Set the maximum speed for each servo–motor–controlled axis in
parameter No. 1890.
Set the maximum speed for the axis controlled by the first serial
spindle motor in S1 of parameter No. 4345.
Set the maximum speed for the axis controlled by the second serial
spindle motor in S2 of parameter No. 4345.
When 0 is specified as the maximum speed for an axis, the speed of
that axis is not monitored.
(3) Signal input
Set the motor speed detection function enable signal MSDFON to 1.
When the power is turned on, the CNC checks the status of this signal.
If the signal is 1, the CNC enables the motor speed detection function.
When MSDFON is 1, and a motor speed exceeds the preset maximum,
the corresponding bit of the set Y address is set to 1.
The following diagram illustrates the signal output timing.
Speed
Command for axis
Actual motor speed
? rpm
(Preset maximum)
Time
Max 2msec (servo motor)
Max 10msec (spindle motor) Max 16msec
CNC output sig-
nal
<Y????#?>
NOTE
The status of each signal is updated every 8 msec.
(Fluctuations in real speed of less than 8 msec duration
cannot be detected.)
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2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Signal
Motor speed detection
function enable signal
MSDFON <G016#0>
[Classification] Input signal
[Function] Enables the motor speed detection function.
[Operation] When this signal is 1, the motor speed detection function is enabled.
The servo/spindle motor speed detection function allows the CNC to
output a detected result to the Y addresses directly. Normally, only the
PMC can write to the Y addresses. When this function is used, however,
the CNC can also write to the Y addresses. Therefore, care must be taken
not to write to the Y addresses from both the CNC and PMC.
When this signal is 1, the CNC enables this function, assuming that the
PMC ladder does not use the address set in parameter No. 1891 and
address (the setting + 1).
When the signal is 0, the CNC disables this function, assuming that the
PMC ladder is using these Y addresses.
Therefore, to use the servo/spindle motor speed detection function, add
the processing for setting the motor speed detection function enable signal
to 1 to the PMC ladder. When doing so, care must be taken to ensure that
the PMC ladder does not use the address set in parameter No. 1891 and
address (the setting + 1), as the Y address.
CAUTION
1 Immediately after the PMC ladder starts operating, set the
signal to 1.
2 When this signal is set to 0 after the CNC starts, the
servo/spindle motor speed detection function is not
disabled.
Servo motor speed
detection signals DSV1
to DSV8 <Y(n + 0)> (n is the value set in parameter No. 1891.)
[Classification] Output signal
[Function] Report the motor speed status of each of the axes controlled by servo
motors.
[Operation] Each signal is set to 1 when:
· The servo motor speed exceeds the maximum speed set in parameter
No. 1890.
Each signal is set to 0 when:
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
· The servo motor speed does not exceed the maximum speed set in
parameter No. 1890.
Spindle motor speed
detection signals DSP1,
DSP2, DSP3 <Y(n + 1)#0
to #2> (n is the value set in parameter No. 1891.)
[Classification] Output signal
[Function] Report the motor speed status of each of the axes controlled by spindle
motors.
[Operation] Each signal is set to 1 when:
· The spindle motor speed exceeds the maximum speed set in parameter
No. 4345.
Each signal is set to 0 when:
· The spindle motor speed does not exceed the maximum speed set in
parameter No. 4345.
CAUTION
1 When two–path control is applied, the detection results for
the axes in path 2 are output to the addresses set with
parameter No. 1891 for path 2, in the same way as
described above. Set the parameter for each path so that
the difference between the setting made for path 1 and that
made for path 2 is at least +2. This prevents the outputs
from the paths from overlapping.
2 Some of the servo motor speed detection signals DSV1 to
DSV8 and spindle motor speed detection signals DSP1,
DSP2, and DSP3 may not function depending on the axis
configuration. Even when some signals do not function, the
addresses Y(n + 0) #7 to #0 and Y(n + 1) #1 and #0 must
not be used by the PMC ladder.
3 When this function is used, Y(n + 1) #7 to #3 are reserved.
These bits must not be used by the PMC ladder.
4 A spindle motor may be used for controlling apositioning
axis, or a servo motor may be used for a spindle. This
function performs motor–related detection.
Example: When Cs contour axis control is performed (the
spindle and C–axis are controlled by the first
serial spindle motor), the fourth axis is used as
the C–axis.
In this case, if the preset maximum speed is
exceeded, the following occurs regardless of
whether spindle control or C–axis control is being
performed:
DSP1 <Y(n + 1) #0, where n = setting in
parameter No. 1891> is turned on.
DSV4 <Y(n + 0) #3, where n = setting in
parameter No. 1891> is not affected.
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2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G016 MSDFON
Y (n+00 DSV8 DSV7 DSV6 DSV5 DSV4 DSV3 DSV2 DSV1
Y (n+1) DSP3 DSV2 DSV1
Reserved
Parameter
1890 Servo motor speed for detection
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
[Data type] Word axis
[Unit of data] rpm
[Valid data range] 0 to 8000
The servo motor speed of each axis is monitored and a motor speed
detection signal is output indicating whether the speed of each axis
exceeds the value set in this parameter (set in the Y address specified in
parameter No. 1891)
NOTE
No motor speed detection signals are output when the
servo/spindle motor speed detection function is not used or
0 is set in this parameter.
1891 Initial value of the Y address where motor speed detection signals are output
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
[Data type] Word axis
[Valid data range] 0 to 126, 1000 to 1013, 1020 to 1033
This parameter specifies the Y address where motor speed detection
signals are output.
The spindle motor speeds and servo motor speed of each axis are
monitored and motor speed detection signals are output to the Y address
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B–62753EN–1/01 2. PREPARATIONS FOR OPERATION
specified in this parameter and (Y address +1) to indicate whether speeds
exceed the values set in the parameters.
WARNING
1 Be sure to specify a Y address that is not used with a
PMC sequence program (ladder).
2 When controlling two path lathe, ensure that the same
value is not set for path 1 and path 2. (Set a separate
address for path 1 and path 2.)
NOTE
No motor speed detection signals are output when the
servo/spindle motor speed detection function is not used,
the value 0 or a value beyond the allowable data range is
specified in this parameter, or an input/output address
specified within the allowable data range represents an
address where no I/O device is mounted.
4345 Serial spinsle motor detection speed
[Data type] Word type
[Unit of data] rpm
[Valid data range] 0 to 32767
S1 : for First spindle / S2 : for Second spindle / S3 : for Third spindle
This parameter sets the serial spindle motor speed at which the motor
speed detection signal is output. The speeds of the serial spindle motors
for the first, second, and third spindles are monitored, and the motor speed
detection signal, indicating whether the speed of each spindle exceeds the
value set in this parameter, is output to the Y address specified with
parameter No. 1891.
WARNING
For this parameter, set a motor speed rather than a
spindle speed.
NOTE
The motor speed detection signals are not output when
the servo/spindle motor speed detection function is not
used, or 0 is set for this parameter.
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2. PREPARATIONS FOR OPERATION B–62753EN–1/01
Note
NOTE
1 Spindle motor speed detection is enabled only for serial
spindles.
2 The relationship between servo motor speed detection
signals DSV1 to DSV8 and the servo motors depends on
the servo axis number (servo connector number) set in
parameter No. 1023.
3 When two–path control is applied, commands can be
switched between the paths by using composite control (T
series) or S command selection.
Even when such command switching is performed, the
relationship between detection signals DSV1 to DSV8,
DSP1, DSP2, and DSP3 and the motors remains as is. (The
relationship is determined as described in Note 2 above.)
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3. MANUAL OPERATION B–62753EN–1/01
3 MANUAL OPERATION
253
3. MANUAL OPERATION B–62753EN–1/01
3.1
JOG FEED/
INCREMENTEL FEED
General
Jog feed In the jog mode, turning a feed axis and direction selection signal to “1”
on the machine operator’s panel continuously moves the tool along the
selected axis in the selected direction.
Manual operation is allowed for one axis at a time. 3 axes can be
selected at a time by parameter JAX (No.1002#0).
Incremental feed In the incremental feed mode, turning a feed axis and direction selection
signal to “1” on the machine operator’s panel moves the tool one step
along the selected axis in the selected direction. The minimum distance
the tool is moved is the least input increment. Each step can be 10, 100,
or 1000 times the least input increment.
The jog feedrate is specified in a parameter (No.1423)
The jog feedrate can be adjusted with the jog feedrate override dial.
With the rapid traverse selection switch the tool can be moved at the rapid
traverse rate regardless of the jog feedrate override signal.
Signal The following signals determine the way in which jog feed or incremental
feed is executed.
Selection Jog feed Incremental feed
Mode selection MD1, MD2, MD4, MJ MD1, MD2, MD4, MINC
Selection of the axis to
move
+J1 –J1,
+J1, –J1 +J2
+J2, –J2,
–J2 +J3
+J3, –J3,
–J3 ...
Selection of the direc-
tion to move the axis
Selection of the move MP1, MP2
amount
Selection of feedrate *JV0 – *JV15, RT, ROV1, ROV2
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B–62753EN–1/01 3. MANUAL OPERATION
The only difference between jog feed and incremental feed is the method
of selecting the feed distance. In jog feed, the tool continues to be fed
while the following signals selecting the feed axis and direction are “1”:
+J1, –J1, +J2, –J2, +J3, –J3, etc. In incremental feed, the tool is fed by
one step.
The distance of the step is selected by the manual handle feed move
distance select signal MP1 an d MP2.
For the signals selecting the mode, see Section 2.6, “Mode Selection
Signals.” For the manual handle feed selection signals, MP1 and MP2 of
selection of the move amount, see 3.2 “Manual handle feed.” For rapid
traverse override signals ROV1 and ROV2, see Section 7.1.7.1, “Feedrate
Override Signals.”
Other signals are described below.
Feed Axis and Direction
Selection Signal
+J1 – +J8<G100>
–J1 – –J8<G102>
[Classification] Input signal
[Function] Selects a desired feed axis and direction in jog feed or incremental feed.
The sign (+ or –) in the signal name indicates the feed direction. The
number following J indicates the number of the control
axis.
+ J 1
1 First axis is fed
2 Second axis is fed
3 Third axis is fed
: :
8 Eighth axis is fed
+ Feed in positive direction
– Feed in negative direction
[Operation] When the signal is high, the control unit operates as described below.
When jog feed or incremental feed is allowed, the control unit moves
the specified axis in the specified direction.
In jog feed, the control unit continues to feed the axis while the signal
is “1”.
Jog mode
(or Teach in jog mode)
+J1
1st axis move
In incremental feed, the control unit feeds the specified axis by the step
distance which is specified by the manual handle feed move distance
selection signal MP1, MP2. Then the control unit stops it. Even if the
signal is set to “0” while the axis is being fed, the control unit does not
stop feeding it.
To feed the axis again, set the signal to “0”, then set it to “1” again.
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3. MANUAL OPERATION B–62753EN–1/01
Incremental feed mode
(TEACH IN HANDLE mode)
+J1
1st axis move
NOTE
1 If both the positive direction and negative direction signals
of the same axis are simultaneously set to “1”, neither the
positive direction nor the negative direction is selected. The
control unit assumes that both these signals are set to “0”.
2 If the feed axis and direction selection signals are set to “1”
before the jog feed mode or incremental feed mode is
selected, these signals are invalidated. After the jog feed
mode or incremental feed mode is selected, set these signal
to “0”, then set them to “1” again.
Jog mode
or incremental feed mode
+J1
1st axis move
+J1 is inef-
fective dur- Axis is fed again after signals
ing this have turned to “0” once.
period.
3 If the control unit is reset while the feed axis and direction
selection signals are set to “1” or if a feed axis and direction
signal turns to “1” while the control unit is in the reset state,
the signal cannot be validated by releasing the reset state.
After the reset state is released, set these signals to “0”,
then set them to “1” again.
Incremental feed mode
(TEACH IN HANDLE mode)
Reset
+J1
1st axis move
+J1 is inef-
fective dur- Axis is fed again
Move is stopped by ing this
resetting after signals have
period. turned to “0” once.
Manual Feedrate
Override Signal
*JV0 – *JV15<G011>
[Classification] Input signal
[Function] Selects a feedrate in jog feed or incremental feed. These signals are
sixteen binary code signals, which correspond to the override values as
follows:
256
B–62753EN–1/01 3. MANUAL OPERATION
ȍ|2
15
1
Override value (%) = 0.01% Vi |
i+0
where
Vi = 0 when the *JVi signal is “1”
Vi = 1 when the *JVi signal is “0”
The override value is assumed to be zero when all of the signals, (*JV0
to *JV15) are set to “1” or “0”. When this occurs, the feed is stopped.
The override value can be specified in the range of 0% to 655.34% in units
of 0.01%. Some examples are listed below.
*JV0 – *JV15 Override value
12 8 4 0 (%)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0.01
1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 1 0.10
1 1 1 1 1 1 1 1 1 0 0 1 1 0 1 1 1.00
10.00
1 1 1 1 1 1 0 0 0 0 0 1 0 1 1 1
100.00
1 1 0 1 1 0 0 0 1 1 1 0 1 1 1 1
400.00
0 1 1 0 0 0 1 1 1 0 1 1 1 1 1 1 655.34
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
[Operation] If rapid traverse selection signal RT is “0” during jog feed or incremental
feed, the manual feedrate specified by the parameter (no. 1423) is
overridden by the value specified by the JVi signal.
NOTE
The JVi signals also serve as the override signals during dry
run in automatic operation mode.
Manual rapid traverse
selection signal
RT<G019#7>
[Classification] Input signal
[Function] Selects a rapid traverse rate for jog feed or incremental feed.
[Operation] When the signal turns to “1”, the control unit operates as described below:
The control unit executes the jog feed or incremental feed at a rapid
traverse rate. The rapid traverse override is validated.
When the signal is switched from “1” to “0” or vice versa during jog
feed or incremental feed, the feedrate is decelerated until it reaches
zero, then increased to the specified value. During acceleration and
deceleration, the feed axis and direction selection signal can be kept
“1”.
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3. MANUAL OPERATION B–62753EN–1/01
Jog feed mode
or incremental feed mode
+J1
RT
1st axis move
Rapid traverse
rate
Feedrate selected by manual
feedrate override signal
WARNING
After the power is turned on, the stroke limit function does
not work until the reference position return is completed.
During this period, the control unit ignores the RT signal, if
it is set to “1”, and keeps moving the tool at a feedrate
selected by the manual feedrate override signal. A
parameter RPD (No. 1401#0) can be specified so that the
rapid traverse is validated before the reference position
return is completed.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0
#7 #6 #5 #4 #3 #2 #1 #0
G011 *JV15 *JV14 *JV13 *JV12 *JV11 *JV10 *JV9 *JV8
#7 #6 #5 #4 #3 #2 #1 #0
G019 RT
#7 #6 #5 #4 #3 #2 #1 #0
G100 +J8 +J7 +J6 +J5 +J4 +J3 +J2 +J1
#7 #6 #5 #4 #3 #2 #1 #0
G102 –J8 –J7 –J6 –J5 –J4 –J3 –J2 –J1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1002 JAX
[Data type] Bit
JAX Number of axes controlled simultaneously in jog feed, manual rapid
traverse and manual reference position return
0 : 1 axis
1 : 3 axes
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B–62753EN–1/01 3. MANUAL OPERATION
#7 #6 #5 #4 #3 #2 #1 #0
1401 RPD
[Data type] Bit
RPD Manual rapid traverse during the period from power–on time to the
completion of the reference position return.
0 : Disabled (Jog feed is performed.)
1 : Enabled
#7 #6 #5 #4 #3 #2 #1 #0
1402 JRV
[Data type] Bit
JRV Manual continuous feed (jog feed)
0 : Jog feed is performed at feed per minute.
1 : Jog feed is performed at feed per rotation.
NOTE
Specify a feedrate in parameter No. 1423.
1423 Feedrate in manual continuous feed (jog feed) for each axis
[Data type] Word axis
(1) In M series, or in T series when JRV, bit 4 of parameter No. 1402, is
set to 0 (feed per minute), specify a jog feedrate at feed per minute with
an override of 100%.
[Unit of data] Increment system Unit of data Valid data range
[Valid data range] Millimeter machine 1 mm/min
Inch machine 0.1 inch/min 6 – 32767
Rotation axis 1 deg/min
(2) When JRV, bit 4 of parameter No. 1402, is set to 1 (feed per revolution)
in T series, specify a jog feedrate (feed per revolution) under an
override of 100%.
[Unit of data] Increment system Unit of data Valid data range
[Valid data range] Millimeter machine 0.01 mm/rev
Inch machine 0.001 inch/rev 0 – 32767
Rotation axis 0.01 deg/rev
1424 Manual rapid traverse rate for each axis
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min – –
Inch machine 0.1 inch/min – –
Rotation axis 1 deg/min – –
259
3. MANUAL OPERATION B–62753EN–1/01
Set the rate of manual rapid traverse when the rapid traverse override is
100% for each axis.
NOTE
If 0 is set, the rate set in parameter 1420 is assumed.
#7 #6 #5 #4 #3 #2 #1 #0
1610 JGLx
[Data type] Bit axis
JGLx Acceleration/deceleration in manual continuous feed (jog feed)
0: Exponential acceleration/deceleration is applied.
1: Linear acceleration/deceleration after interpolation or bell–shaped
acceleration/deceleration after interpolation is applied (depending on
which is used in cutting feed).
1624 Time constant of exponential acceleration/deceleration or bell–shaped
acceleration/deceleration or linear acceleration/deceleration after inter-
polation, in jog feed for each axis.
[Data type] Word axis
[Unit of data] 1 msec
[Valid data range] 0 to 4000 (for exponential acceleration/deceleration)
0 to 512 (for linear acceleration/deceleration after interporation)
Set the time constant used for exponential acceleration/deceleration,
bell–shaped acceleration/deceleration or linear acceleration/deceleration
after interpolation in jog feed for each axis.
1625 FL rate of exponential acceleration/deceleration in jog feed for each axis
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min – –
Inch machine 0.1 inch/min – –
Rotation axis 1 deg/min – –
Set the lower limit (FL rate) of exponential acceleration/deceleration in
jog feed for each axis.
3016 Clamp value of jog feedrate override
[Data type] Two–word
[Unit of data] 0.01%
[Valid data range] 0 to 65534
This parameter specifies the clamped value for manual feedrate override.
When the entered manual feedrate override is greater than the value
specified by this parameter, it is clamped to this value.
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B–62753EN–1/01 3. MANUAL OPERATION
NOTE
Manual feedrate override is input using the manual feedrate
override signal (*JV0 to *JV15) of the interface between the
PMC and the CNC.
Warning
WARNING
For incremental feeding along an axis under diameter
programming, the tool moves in units of the diameter.
Note
NOTE
1 Time constant and method of automatic acceleration/
deceleration for manual rapid traverse are the same as G00
in programmed command.
2 If a manual pulse generator is provided, the manual handle
feed mode is enabled instead of incremental feed mode.
However, using parameter JHD (bit 0 of parameter No.
7100) enables both manual handle and incremental feed in
the manual handle feed mode.
Reference item
OPERATOR’S MANUAL III.3.2 JOG FEED
(For Machining Center)
(B–62764EN) III.3.3 INCREMENTAL FEED
OPERATOR’S MANUAL III.3.2 JOG FEED
(For Lathe) (B–62754EN)
III.3.3 INCREMENTAL FEED
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3. MANUAL OPERATION B–62753EN–1/01
3.2
MANUAL HANDLE
FEED
General In the manual handle feed mode, the tool can be minutely moved by
rotating the manual pulse generator. Select the axis along which the tool
is to be moved with the handle feed axis selection signal.
The minimum distance the tool is moved when the manual pulse
generator is rotated by one graduation is equal to the least input increment.
Or the distance the tool is moved when the manual pulse generator is
rotated by one graduation can be magnified by 10 times or by one of the
two magnifications specified by parameters (No. 7113 and 7114).
The handle magnifications can be selected by the manual handle feed
move distance selection signal.
The number of manual pulse generators available depends on the type of
an option used as listed below.
(M series)
– Control with one manual handle: Up to one generator
– Control with two or three manual handles: Up to three generators
(T series)
– Control with one manual handle: Up to one generator
– Control with two manual handles: Up to two generators
Two–path control Which manual pulse generator moves which axis of which path depends
on the setting of manual handle feed axis select signals for each path. For
each path, eight bits are reserved as manual handle feed axis select signals.
First Second
manual pulse manual pulse
generator generator
JA3 MAIN CPU BOARD
Path 1 Path 2
Availability of manual Parameter JHD (bit 0 of No. 7100) enables or disables the manual handle
handle feed in Jog mode feed in the JOG mode.
When the parameter JHD( bit 0 of No. 7100) is set 1,both manual handle
feed and incremental feed are enabled.
Availability of manual Parameter THD (bit 1 of No. 7100) enables or disables the manual handle
handle feed in TEACH IN feed generator in the TEACH IN JOG mode.
JOG mode
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B–62753EN–1/01 3. MANUAL OPERATION
A command to the MPG Parameter (No. 7117) specifies as follows:
exceeding rapid traverse SET VALUE 0: The feedrate is clamped at the rapid traverse rate
rate and generated pulses exceeding the rapid traverse rate are
ignored.(The distance the tool is moved may
not match the graduations on the manual pulse generator.)
Other than 0: The feedrate is clamped at the rapid traverse rate and
generated pulses exceeding the rapid traverse rate are not
ignored but accumulated in the CNC.
(No longer rotating the handle does not immediately stop
the tool. The tool is moved by the pulses accumulated in the
CNC before it stops.)
Movement direction of Parameter HNGx (No. 7102#0) switches the direction in which the tool
an axis to the rotation of moves along an axis, corresponding to the direction in which the handle
MPG of the manual pulse generator is rotated.
Signal
Manual Handle Feed
Axis Selection Signals
[Classification] Input signal
(M series)
HS1A – HS1D [Function] Selects the axis of manual handle feed. A set of four code signals, A, B,
<G018#0 – #3> C, and D is provided for each manual pulse generator. (Up to three
HS2A – HS2D generators can be used.) (For two–path, these signals are provided for
<G018#4 – #7> each manual pulse generator and each path.) The number in the signal
HS3A – HS3D name indicates the number of the manual pulse generator to be
<G019#0 – #3> used.
HS 1 A
(T series)
HS1A – HS1D 1 First manual pulse generator
<G018#0 – #3> 2 Second manual pulse generator
HS2A – HS2D 3 Third manual pulse generator (M series)
<G018#4 – #7>
(Two–path control)
HS1A#1 – HS1D#1
<G018#0 – #3>
HS2A#1 – HS2D#1
<G018#4 – #7>
HS3A#1–HA3D#1 (M
series)
<G019#0–#3>
HS1A#2 – HS1D#2
<G1018#0 – #3>
HS2A#2 – HS2D#2
<G1018#4 – #7>
HS3A#3–HS3D#2 (M
series)
<G1019#0–#3>
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3. MANUAL OPERATION B–62753EN–1/01
Code signals A, B, C, and D correspond to the feed axes as listed in the
following table:
Manual handle feed axis selection
Feed axis
HSnD HSnC HSnB HSnA
0 0 0 0 No selection (None of axis is fed)
0 0 0 1 1st axis
0 0 1 0 2nd axis
0 0 1 1 3rd axis
0 1 0 0 4th axis
0 1 0 1 5th axis
0 1 1 0 6th axis
0 1 1 1 7th axis
1 0 0 0 8th axis
<Two–path control>
Manual handle feed axis selection
Feed axis
HSnD#1 HSnC#1 HSnB#1 HSnA#1
0 0 0 0 No selection (no axis is used for path
0 0 0 1 1)
0 0 1 0 1st axis of path 1
0 0 1 1 2nd axis of path 1
0 1 0 0 3rd axis of path 1
0 1 0 1 4th axis of path 1
0 1 1 0 5th axis of path 1
6th axis of path 1
0 1 1 1
7th axis of path 1
Manual handle feed axis selection
Feed axis
HSnD#2 HSnC#2 HSnB#2 HSnA#2
0 0 0 0 No selection (no axis is used for path
0 0 0 1 2)
0 0 1 0 1st axis of path 2
0 0 1 1 2nd axis of path 2
0 1 0 0 3rd axis of path 2
0 1 0 1 4th axis of path 2
0 1 1 0 5th axis of path 2
6th axis of path 2
0 1 1 1
7th axis of path 2
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B–62753EN–1/01 3. MANUAL OPERATION
Manual Handle Feed
Amount Selection Signal
MP1, MP2<G019#4, 5>
(Incremental Feed
Signal) [Classification] Input signal
[Function] This signal selects the distance traveled per pulse from the manual pulse
generator during the manual handle feed or manual handle interrupt. It
also selects the distance traveled per incremental feed step.
The table below lists the signal–to–distance correspondence.
Travel distance
select signal for
Distance traveled
manual handle
feed
Manual handle Manual handle
MP2 MP1 Incremental feed
feed interrupt
0 0 Least input Least command Least input
0 1 increment1 increment1 increment1
1 0 Least input Least command Least input
increment10 increment10 increment10
1 1
Least input Least command Least input
incrementm*1 incrementm*1 increment100
Least input Least command Least input
incrementn*1 incrementn*1 increment1000
*1 Scale factors m and n are specified using parameter Nos. 7113 and
7114.
WARNING
1 Because the least input increment is used as the units for
manual handle and incremental feed, the same value
represents a different distance depending on whether the
metric or inch input system is used.
2 For an axis under diameter programming, the tool moves by
the diameter value.
NOTE
See Section 3.3, “Manual Handle Interrupt” for manual
handle interrupts, and Section 3.1, “Jog Feed/Incremental
Feed” for incremental feed.
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3. MANUAL OPERATION B–62753EN–1/01
Signal address
<For 1–path control>
#7 #6 #5 #4 #3 #2 #1 #0
G018 HS2D HS2C HS2B HS2A HS1D HS1C HS1B HS1A
#7 #6 #5 #4 #3 #2 #1 #0
G019 MP2 MP1 HS3D HS3C HS3B HS3A
<For 2–path control>
#7 #6 #5 #4 #3 #2 #1 #0
G018 HS2D #1 HS2C #1 HS2B #1 HS2A #1 HS1D #1 HS1C #1 HS1B #1 HS1A #1
#7 #6 #5 #4 #3 #2 #1 #0
G019 MP2#1 MP1#1 HS3D#1 HS3C#1 HS3B#1 HS3A#1
#7 #6 #5 #4 #3 #2 #1 #0
G1018 HS2D #2 HS2C #2 HS2B #2 HS2A #2 HS1D #2 HS1C #2 HS1B #2 HS1A #2
#7 #6 #5 #4 #3 #2 #1 #0
G1019 MP2#2 MP1#2 HS3D#2 HS3C#2 HS3B#2 HS3A#2
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
7100 HPF THD JHD
[Data type] Bit
JHD Manual handle feed in JOG mode or incremental feed in the manual
handle feed
0: Invalid
1: Valid
THD Manual pulse generator in TEACH IN JOG mode
0: Invalid
1: Valid
HPF When a manual handle feed exceeding the rapid traverse rate is issued,
0: The rate is clamped at the rapid traverse rate, and the handle pulses
corresponding to the excess are ignored. (The graduations of the
manual pulse generator may not agree with the distance the machine
has traveled.)
1: The rate is clamped at the rapid traverse rate, and the handle pulses
corresponding to the excess are not ignored, but stored in the CNC. (If
the rotation of the manual pulse generator is stopped, the machine
moves by the distance corresponding to the pulses preserved in the
CNC, then stops.)
#7 #6 #5 #4 #3 #2 #1 #0
7101 IOL
[Data type] Bit
IOL Selects a manual pulse generator interface to be used during manual
handle feed.
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B–62753EN–1/01 3. MANUAL OPERATION
0: Manual pulse generator interface on the main CPU board
1: Manual pulse generator interface provided in the machine operator’s
panel interface for I/O–Link
#7 #6 #5 #4 #3 #2 #1 #0
7102 HNGx
[Data type] Bit axis
HNGx Axis movement direction for rotation direction of manual pulse generator
0: Same in direction
1: Reverse in direction
7110 Number of manual pulse generators used
[Data type] Byte
[Valid data range] 1, 2, or 3
This parameter sets the number of manual pulse generators.
7113 Manual handle feed magnification m
[Data type] Word
[Unit of data] One time
[Valid data range] 1 to 127
This parameter sets the magnification when manual handle feed
movement selection signal MP2 is on.
7114 Manual handle feed magnification n
[Data type] Word
[Unit of data] One time
[Valid data range] 1 to 1000
This parameter sets the magnification when manual handle feed
movement selection signals MP1 and MP2 are “1”.
Warning
WARNING
Rotating the handle quickly with a large magnification such
as x100 moves the tool too fast or the tool may not stop
immediately after the handle is no longer rotated or the
distance the tool moves may not match the graduations on
the manual pulse generator. The feedrate is clamped at the
rapid traverse rate.
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3. MANUAL OPERATION B–62753EN–1/01
Caution
CAUTION
Rotate the manual pulse generator at a rate of five rotations
per second or lower.
Reference item
OPERATOR’S MANUAL III.3.4 MANUAL HANDLE FEED
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.3.4 MANUAL HANDLE FEED
(For Lathe) (B–62754EN)
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B–62753EN–1/01 3. MANUAL OPERATION
3.3
MANUAL HANDLE
INTERRUPTION
General Rotating the manual pulse generator during automatic operation can
increase the distance traveled by the amount corresponding to the handle
feed. The axis to which the handle interrupt is applied is selected using
the manual handle interrupt axis select signal.
The minimum travel distance per graduation is the least command
increment. The minimum travel distance can be increased by tenfold or
by two scale factors (parameter Nos. 7113 and 7114). Each scale factor
can be selected using the manual handle travel distance select signal
(Section 3.2, ”Manual Handle Feed”).
Signal
Manual Handle Interrupt
Axis Selection Signal
[Classification] Input signal
(M series)
HS1IA – HS1ID [Function] These signals select an axis to which the manual handle interrupt is
<G041#0 – #3> applied. There are three sets of signals, each corresponding to a manual
HS2IA – HS2ID pulse generator (up to three). Each set consists of four code signals A, B,
<G041#4 – #7> C, and D. (For the T series (two–path control), each manual pulse
HS3IA – HS3ID generator has one set of signals for each tool post.) The number in each
<G042#0 – #3> signal name corresponds to the number (position) of the manual pulse
generator.
(T series) HS 1 IA
HS1IA – HS1ID
<G041#0 – #3> 1 Selects the axis for which manual pulse generator
No. 1 is used
HS2IA – HS2ID
<G041#4 – #7> 2 Selects the axis for which manual pulse generator
No. 2 is used
(Two–path control) 3 Selects the axis for which manual pulse generator
No. 3 is used (M series)
HS1IA#1 – HS1ID#1
<G041#0 – #3>
The correspondence between the code signals and the selected feed axis
HS2IA#1 – HS2ID#1
is similar to the correspondence with the manual handle feed axis select
<G041#4 – #7>
signals. See Section 3.2, “Manual Handle Feed.”
HS3IA#1–HS3ID#1 (M
series)
<G042#0–#3>
HS1IA#2 – HS1ID#2
<G1041#0 – #3>
HS2IA#2 – HS2ID#2
<G1041#4 – #7>
HS3IA#2–HS3ID#2 (M
series)
<G1042#0–#3>
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3. MANUAL OPERATION B–62753EN–1/01
Signal address
<For 1–path control >
#7 #6 #5 #4 #3 #2 #1 #0
G041 HS2ID HS2IC HS2IB HS2IA HS1ID HS1IC HS1IB HS1IA
#7 #6 #5 #4 #3 #2 #1 #0
G042 HS3ID HS3IC HS3IB HS3IA
<For 2–path control>
#7 #6 #5 #4 #3 #2 #1 #0
G041 HS2ID #1 HS2IC #1 HS2IB #1 HS2IA #1 HS1ID #1 HS1IC #1 HS1IB #1 HS1IA #1
#7 #6 #5 #4 #3 #2 #1 #0
G042 HS3ID HS3IC HS3IB HS3IA
#7 #6 #5 #4 #3 #2 #1 #0
G1041 HS2ID #2 HS2IC #2 HS2IB #2 HS2IA #2 HS1ID #2 HS1IC #2 HS1IB #2 HS1IA #2
#7 #6 #5 #4 #3 #2 #1 #0
G1042 HS3ID HS3IC HS3IB HS3IA
Warning
WARNING
The travel distance by handle interruption is determined
according to the amount by which the manual pulse
generator is turned and the handle feed magnification (x1,
x10, xM, xN).
Since this movement is not accelerated or decelerated, it is
very dangerous to use a large magnification value for
handle interruption.
Note
NOTE
1 No handle interrupt can be used in manual operation mode
(for example, job feed mode, manual handle feed mode
and TEACH IN HANDLE mode).
2 Handle interruption is disabled when the machine is locked
or interlocked.
Reference item
OPERATOR’S MANUAL III.4.6 MANUAL HANDLE INTERRUPTION
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.4.6 MANUAL HANDLE INTERRUPTION
(For Lathe) (B–62754EN)
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B–62753EN–1/01 3. MANUAL OPERATION
3.4 The tool axis direction handle feed function allows the tool to be moved
through a specified distance by handle feed in the axis direction of the
TOOL AXIS tool, tilted by rotating the rotation axes.
DIRECTION HANDLE Tool axis direction handle feed function B provides two functions: tool
FEED FUNCTION/ axis direction handle feed and tool axis perpendicular direction handle
feed, which performs handle feed in the direction perpendicular to the tool
TOOL AXIS
axis.
DIRECTION HANDLE
FEED FUNCTION B
3.4.1
TOOL AXIS
DIRECTION HANDLE
FEED FUNCTION
General By using the tool axis direction handle feed function, the tool can be
moved in the axis direction of the tool by an amount equal to the manual
pulse generator rotation.
Tool axis direction handle feed is enabled when the following four
conditions are satisfied:
(1) Handle mode is selected.
(2) The tool axis direction handle feed mode signal is 1.
NOTE
When both the tool axis direction handle feed mode signal
and tool axis perpendicular direction handle feed mode
signal are 1, neither mode is enabled. In this case, normal
handle mode is set.
(3) In parameter No. 7121, the axis number for the first manual pulse
generator is set as the tool axis direction handle feed mode axis.
(4) A manual handle feed axis is selected for the axis set in parameter No.
7121.
Assume that the rotation axes for basic axes X, Y, and Z are A, B, and C,
respectively. Assume also that the Z–axis represents the tool axis in the
machine coordinate system. Then, depending on the axis configuration
of the machine, four tool axis directions are available. Specify the desired
type with parameter No. 7120.
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3. MANUAL OPERATION B–62753EN–1/01
(1) A–C axis type (2) B–C axis type
Z Z
(Tool axis) (Tool axis)
C C
A
X Y X Y
(3) A–B axis (A–axis master) type (4) A–B axis (B–axis master) type
Z Z
(Tool axis) (Tool axis)
C
B B
A
X Y X A Y
Output pulse (Hp) distribution by the manual pulse generator to the
X–axis, Y–axis, and Z–axis for the four types is expressed below.
(1) A–C axis type
Xp = Hp sin (a) sin (c)
Yp = *Hp sin (a) sin (c)
Zp = Hp cos (a)
(2) B–C axis type
Xp = Hp sin (b) cos (c)
Yp = Hp sin (b) sin (c)
Zp = Hp cos (b)
(3) A–B axis type (A–axis master)
Xp = Hp sin (b)
Yp = *Hp cos (b) sin (a)
Zp = Hp cos (b) cos (a)
(4) A–B axis type (B–axis master)
Xp = Hp cos (a) sin (b)
Yp = *Hp sin (a)
Zp = Hp cos (a) cos (b)
In the above expressions, a, b, and c represent the positions (angles) of the
A–axis, B–axis, and C–axis relative to the machine zero point; those
values that are present when tool axis direction handle feed mode is set,
or when a reset occurs, are used. To change the feed direction, reenter tool
axis direction handle feed mode, or press the reset key.
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B–62753EN–1/01 3. MANUAL OPERATION
For tool axis direction handle feed B, the coordinates (angular
displacements) of the rotation axes that determine the direction of the tool
axis can be set. These coordinates are set using bits 3 and 4 (3D1X and
3D2X) of parameter No. 7104, and parameter Nos. 7144 and 7145.
Signal
Tool axis direction
handle feed mode signal
ALNGH <G023#7>
[Classification] Input signal
[Function] This signal selects tool axis direction handle feed mode. When the
following conditions are all satisfied, tool axis direction handle feed
mode is set:
1.This signal is 1.
2.The value of the manual handle feed axis selection signal for the first
manual pulse generator matches the value set in parameter No. 7121.
3.Handle mode is set.
NOTE
When tool axis direction handle feed mode signal ALNGH
and tool axis perpendicular direction handle feed mode
signal RGHTH are both set to 1, neither mode is set.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G023 ALNGH
Parameter
Settings for tool axis
direction handle feed #7 #6 #5 #4 #3 #2 #1 #0
7104 3D2X 3D1X CXC TLX
[Data type] Bit
TLX When the tool axis direction handle feed or tool axis perpendicular
direction handle feed function is used, this parameter selects the tool axis
direction when the rotation axes for the three basic axes in the basic
coordinate system are positioned to the machine zero point:
0 : Z–axis direction
273
3. MANUAL OPERATION B–62753EN–1/01
1 : X–axis direction
CXC Tool axis direction handle feed or tool axis perpendicular direction handle
feed is performed with:
0 : 5–axis machine.
1 : 4–axis machine.
3D1X When the tool axis direction handle feed or tool axis perpendicular
direction handle feed function is used, the coordinates of the first rotation
axis are:
0: The machine coordinates when the tool axis direction handle feed
mode or tool axis perpendicular direction handle feed mode is
entered, or upon a reset.
1: The value set in parameter No. 7144.
3D2X When the tool axis direction handle feed or tool axis perpendicular
direction handle feed function is used, the coordinates of the second
rotation axis are:
0: The machine coordinates when the tool axis direction handle feed
mode or tool axis perpendicular direction handle feed mode is
entered, or upon a reset.
1: The value set in parameter No. 7145.
Axis configuration for
using the tool axis
direction handle feed
function
7120 Axis configuration for using the tool axis direction handle feed or tool axis per-
pendicular direction handle feed function
[Data type] Byte
[Valid data range] 1 to 4
When using the tool axis direction handle feed or tool axis perpendicular
direction handle feed function, suppose that the rotation axes for the three
basic axes X, Y, and Z in the basic coordinate system are axes A, B, and C,
respectively. Suppose also that the Z–axis represents the tool axis
direction when the rotation axes are positioned to the machine zero point.
Then, depending on the axis configuration of the machine, all four of the
following types are available. When a 4–axis machine is used, and when
the tool axis perpendicular direction handle feed function is used,
however, only types (1) and (2) are available.
(1) A–C axis type
(2) B–C axis type
(3) A–B axis (A–axis master) type
(4) A–B axis (B–axis master) type
This parameter selects a type. Values of 1 to 4 are assigned to these types,
in order, from top to bottom. When the X–axis represents the tool axis
direction, the above types are changed to B–A axis type, C–A axis type,
B–C axis (B–axis master) type, and B–C axis (C–axis master) type.
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B–62753EN–1/01 3. MANUAL OPERATION
Rotation axis for usin the
tool axis direction
handle feed function
7144 Coordinates of the first rotation axis for using the tool axis direction handle feed
or tool axis perpendicular direction handle feed function
7145 Coordinates of the second rotation axis for using the tool axis direction handle
feed or tool axis perpendicular direction handle feed function
[Data type] Two–word
[Unit of data] 0.001 degree
[Valid data range] –360000 to 360000
When the tool axis direction handle feed or tool axis perpendicular
direction handle feed function is used, and 3D1X and 3D2X (bits 3 and
4 of parameter No. 7104) are set to 1, parameter Nos. 7144 and 7145 set
the coordinates (angular displacements) of the first and second rotation
axes, respectively. If CXC (bit 2 of parameter No. 7104) is set to 1,
however, the coordinates of the second rotation axis is assumed to be 0
regardless of the settings of 3D2X and parameter No. 7145.
Axis selection in the tool
axis direction handle
feed mode 7121 Axis selection in tool axis direction handle feed mode
[Data type] Byte
[Valid data range] 1 to number of controlled axes
This parameter sets an axis number for the manual handle feed axis
selection signal for the first manual pulse generator to enable tool
axis direction handle feed mode. When the value set in this
parameter matches the value of the manual handle feed axis
selection signal, tool axis direction handle feed mode is enabled.
Alarm and message
No. Message Meaning
5015 * No message appears. In tool axis direction handle feed or
tool axis perpendicular direction han-
dle feed mode, a specified rotation
axis does not exist.
Note
NOTE
1 The basic axes X, Y, and Z are determined by parameter No.
1022 (plane selection). The rotation axes A, B, and C are
determined by parameter No. 1020 (axis name).
2 If one of the two axes specified by a type set depending on
the axis configuration does not exist, alarm P/S 5015 is
issued.
275
3. MANUAL OPERATION B–62753EN–1/01
Reference item
OPERATOR’S MANUAL III.3.6 Tool axis direction handle feed /
(For Machining Center) Tool axis direction handle feed B
(B–62764EN)
3.4.2
TOOL AXIS
PERPENDICULAD
DIRECTION HANDLE
FEED FUNCTION
General This function moves the tool by an amount corresponding to the rotation
of the manual pulse generator handle, in the direction specified relative
to the tool axis, tilted due to movement of the rotation axis.
Tool axis perpendicular direction handle feed is enabled when the
following four conditions are satisfied:
(1) Handle mode is selected.
(2) The tool axis perpendicular direction handle feed mode signal is 1.
NOTE
When both the tool axis direction handle feed mode signal
and tool axis perpendicular direction handle feed mode
signal are 1, neither mode is enabled. In this case, normal
handle mode is set.
(3) In parameter Nos. 7141 and 7142, the axis number for the first manual
pulse generator is set as the tool axis perpendicular direction handle
feed mode axis.
(4) A manual handle feed axis is selected for the axis set in parameter Nos.
7141 and 7142.
Assume that the rotation axes for basic axes X, Y, and Z are A, B, and C,
respectively. When the direction of the tool axis corresponds to the
direction of the Z–axis in the machine coordinate system, either rotation
axis A or B is used with the tool axis, depending on the machine axis
configuration type. For each type, feed in the X–axis direction and that
in the T–axis direction are defined as described below. Specify the desired
type with parameter No. 7120.
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B–62753EN–1/01 3. MANUAL OPERATION
(1) A–C axis type (2) B–C axis type
Z Z
(Tool axis) (Tool axis)
C C
A
X Y X Y
Output pulse (Hp) distribution by the manual pulse generator to the
X–axis, Y–axis, and Z–axis for the four types is expressed below.
(1) A–C axis type (X axis direction)
Xp = Hp cos (c)
Yp = *Hp sin (c)
Zp = φ
(2) A–C axis type (Y axis direction)
Xp = Hp cos (a) sin (c)
Yp = Hp cos (a) cos (c)
Zp = Hp sin (a)
(3) B–C axis type (X axis direction)
Xp = Hp cos (b) cos (c)
Yp = Hp cos (b) sin (c)
Zp = Hp sin (b)
(4) B–C axis type (Y axis direction)
Xp = Hp sin (c)
Yp = Hp cos (c)
Zp = φ
In the above expressions, a, b, and c represent the positions (angles) of the
A–axis, B–axis, and C–axis relative to the machine zero point; those
values that are present when tool axis direction handle feed mode is set,
or when a reset occurs, are used. To change the feed direction, reenter tool
axis direction handle feed mode, or press the reset key.
The coordinates (angular displacement) of the rotation axis, required to
determine the direction of the tool axis, can be specified by setting bits
3D1X and 3D2X (bits 3 and 4 of parameter No. 7104) and parameters No.
7144 and 7145.
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3. MANUAL OPERATION B–62753EN–1/01
Signal
Tool axis perpendicular
direction
handle feed mode signal
RGHTH <G023#6>
[Classification] Input signal
[Function] This signal selects tool axis perpendicular direction handle feed mode.
When the following conditions are all satisfied, tool axis direction handle
feed mode is set:
1.This signal is 1.
2.The value of the manual handle feed axis selection signal for the first
manual pulse generator matches the value set in parameter Nos. 7141
and 7142.
3.Handle mode is set.
4.The value of the axis configuration type specified in parameter No.
7120 is 1 or 2.
NOTE
When tool axis direction handle feed mode signal ALNGH
and tool axis perpendicular direction handle feed mode
signal RGHTH are both set to 1, neither mode is set.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G023 RGHTH
Parameter
Settings for tool axis
perpendicular direction
handle feed #7 #6 #5 #4 #3 #2 #1 #0
7104 3D2X 3D1X CXC TLX
[Data type] Bit
TLX When the tool axis direction handle feed or tool axis perpendicular
direction handle feed function is used, this parameter selects the tool axis
direction when the rotation axes for the three basic axes in the basic
coordinate system are positioned to the machine zero point:
0 : Z–axis direction
1 : X–axis direction
CXC Tool axis direction handle feed or tool axis perpendicular direction handle
feed is performed with:
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B–62753EN–1/01 3. MANUAL OPERATION
0 : 5–axis machine.
1 : 4–axis machine.
3D1X When the tool axis direction handle feed or tool axis perpendicular
direction handle feed function is used, the coordinates of the first rotation
axis are:
0: The machine coordinates when the tool axis direction handle feed
mode or tool axis perpendicular direction handle feed mode is
entered, or upon a reset.
1: The value set in parameter No. 7144.
3D2X When the tool axis direction handle feed or tool axis perpendicular
direction handle feed function is used, the coordinates of the second
rotation axis are:
0: The machine coordinates when the tool axis direction handle feed
mode or tool axis perpendicular direction handle feed mode is
entered, or upon a reset.
1: The value set in parameter No. 7145.
Axis configuration for
using the tool axis
perpendicular direction
handle feed function
7120 Axis configuration for using the tool axis direction handle feed or tool axis per-
pendicular direction handle feed function
[Data type] Byte
[Valid data range] 1 to 4
When using the tool axis direction handle feed or tool axis perpendicular
direction handle feed function, suppose that the rotation axes for the three
basic axes X, Y, and Z in the basic coordinate system are axes A, B, and C,
respectively. Suppose also that the Z–axis represents the tool axis
direction when the rotation axes are positioned to the machine zero point.
Then, depending on the axis configuration of the machine, all four of the
following types are available. When a 4–axis machine is used, and when
the tool axis perpendicular direction handle feed function is used,
however, only types (1) and (2) are available.
(1) A–C axis type
(2) B–C axis type
(3) A–B axis (A–axis master) type
(4) A–B axis (B–axis master) type
This parameter selects a type. Values of 1 to 4 are assigned to these types,
in order, from top to bottom. When the X–axis represents the tool axis
direction, the above types are changed to B–A axis type, C–A axis type,
B–C axis (B–axis master) type, and B–C axis (C–axis master) type.
279
3. MANUAL OPERATION B–62753EN–1/01
Axis selection setting in
handle feed mode, in a
direction perpendicular
to the tool axis 7141 Direction of the X–axis in handle feed mode, in a direction perpendicular to the tool axis
7142 Direction of the Y–axis in handle feed mode, in a direction perpendicular to the tool axis
[Data type] Byte
[Valid data range] 1 to 8
Specify the status of the axis selection signal of the first manual pulse
generator to enable handle feed mode in a direction perpendicular to the
tool axis. When these parameter settings correspond to the manual handle
feed axis selection signal, handle feed mode in a direction perpendicular
to the tool axis is enabled.
Rotation axis setting for
handle feed function in a
direction perpendicular
to the tool axis
7144 Coordinates of the first rotation axis for handle feed in the tool axis direction or
handle feed in a direction perpendicular to the tool axis
7145 Coordinates of the second rotation axis for handle feed in the tool axis direction
or handle feed in a direction perpendicular to the tool axis
[Data type] Two–word
[Unit of data] 0.001 degree
[Valid data range] –360000 to 360000
Specify the coordinates (angular displacement) of the first and second
rotation axes used when bits 3D1X and 3D2X (bits 3 and 4 of parameter
No. 7104) are both set to 1 in handle feed mode in the direction of the tool
axis, or in a direction perpendicular to the tool axis. When the CXC bit
(bit 2 of parameter No. 7104) is set to 1, the coordinates of the second
rotation axis are assumed to be 0, irrespective of the values of bit 3D2X or
these parameters.
Alarm and message
No. Message Meaning
5015 * No message appears. In tool axis direction handle feed or
tool axis perpendicular direction han-
dle feed mode, a specified rotation
axis does not exist.
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B–62753EN–1/01 3. MANUAL OPERATION
Note
NOTE
1 The basic axes X, Y, and Z are determined by parameter No.
1022 (plane selection). The rotation axes A, B, and C are
determined by parameter No. 1020 (axis name).
2 If one of the two axes specified by a type set depending on
the axis configuration does not exist, alarm P/S 5015 is
issued. In handle feed mode in a direction perpendicular to
the tool axis, either the A–C axis type or B–C axis type must
be selected as the axis configuration type.
Reference item
OPERATOR’S MANUAL III.3.6 Tool axis direction handle feed /
(For Machining Center) Tool axis direction handle feed B
(B–62764EN)
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3. MANUAL OPERATION B–62753EN–1/01
3.5
MANUAL
LINEAR/CIRCULAR
INTERPOLATION
General In manual handle feed or jog feed, the following types of feed operations
are enabled in addition to the conventional feed operation along a
specified single axis (X–axis, Y–axis, Z–axis, and so forth) based on
simultaneous 1–axis control:
Feed along a tilted straight line in the XY plane (M series) or ZX plane
(T series) based on simultaneous 2–axis control (linear feed)
Feed along a circle in the XY plane (M series) or ZX plane (T series)
based on simultaneous 2–axis control (circular feed)
Y Y
Workpiece
Workpiece
Tool Tool
X X
<<Linear feed>> <<Circular feed>>
NOTE
The X–axis and Y–axis (M series) or Z–axis and X–axis (T
series) must be the first controlled axis and second
controlled axis, respectively. The following description
applies to the X–Y plane for the M Series. For the T Series,
read the X–Y plane as the Z–X plane.
Explanations
Line/circle definition A line or circle definition is not required for axial feed. For linear or
circular feed, however, a line and circle must be defined, using the
interface described later. (For circular feed, for example, the center and
radius of the circle must also be specified.)
Interface area The R area of the PMC–RB/RC is used partly for line and circle
definitions. Set the necessary data in this area, using the PMC or macro
executor. See the following descriptions for what data is to be set at each
address.
Data setting
(a) Input data (PMC–RB/RC –> CNC)
Lines and circles are defined by setting the data listed below.
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B–62753EN–1/01 3. MANUAL OPERATION
Num- Setting
Data name ber of
bytes Linear feed Circular feed
R960 1 (Reserve) Do not use.
R961 1 Linear or circular feed selection
Set value Description
0 Neither linear nor circular feed is carried out.
1 Linear feed is carried out.
2 Clockwise circular feed is carried out. CW
3 Counterclockwise circular feed is carried
out. CCW
R962 to R965 4 Approach direction (X–axis direction) Center of the circle (Xo)
R966 to R969 4 Approach direction (Y–axis direction) Center of the circle (Yo)
R970 to R973 4 Distance (P) between the origin and a Radius (R) of the circle
given line
R974 1 Direction of cutting (amount of travel Which is to be machined,
corresponding to the forward rotation the inside or outside of the
of the guidance handle) circle?
Set value Description Set value Description
Direction diverted
0 +90° from the ap- 0 Inside
proach direction
Direction diverted
1 –90° from the ap- 1 Outside
proach direction
R975 1 Control flags
bit 0 to bit 6 Must be 0.
bit 7 Whether the limit function is enabled
0: Disabled
1: Enabled
R976 to R978 3 (Reserve) Do not use.
R979 1 Notice of changes in the setting
(b) Output data (CNC –> PMC–RB/RC)
The data listed below will be output. Do not change this data.
Num- Description
Data name ber of
bytes Linear feed Circular feed
(8) R980 to R983 4 A distance from the current position A distance from the current
to a given line is output. position to a given circle is out-
put.
R984 to R989 6 (Reserve) Do not use.
283
3. MANUAL OPERATION B–62753EN–1/01
(1) Setting for linear feed
Let us assume that P is the length of a line segment starting at the origin
and perpendicular to a given line, and θ is an angle formed by the
perpendicular line and the positive X–axis. The given line is defined
as:
X cosθ + Y sinθ = P
NOTE
The origin mentioned above is that of the absolute
coordinate system. X and Y used in this description refer to
coordinates in the absolute coordinate system. These
coordinates represent the center of the tool.
q
X
o
Iy
X
o Ix
Specify the following data:
Data
1) R961 : Linear feed
2) R962 : Approach directionIx · 230
3) R966 to R 969 : Approach direction Iy · 230
4) R970 to R973 : Distance P between the origin and a given line
5) R974 : Direction in which the guidance handle moves
6) R975 : Whether the limit function is enabled
7) R979 : Notice of changes in the setting
284
B–62753EN–1/01 3. MANUAL OPERATION
1) Select linear feed. (R961)
Set R961 to 1.
2), 3) Specify the approach direction. (R962 to R969)
Specify the X and Y components (Ix, Iy) of a unit vector (+cosθ
, +sinθ ) or (–cosθ , –sinθ ), which is parallel to perpendicular op,
with four bytes, using the values multiplied by 230.
R962 to R965 = Ix 230
R966 to R969 = Iy 230
The tool moves in the direction indicated with this vector, when
the approach handle is rotated in the forward direction.
4) Specify the length (P) of perpendicular op (line segment
beginning at origin o and perpendicular to the given line) with 4
bytes. (R970 to R973)
Length P must satisfy the following equation:
→ → →
P= + op , where + op for (+cosθ , +sinθ) or – op for (–cosθ,
–sinθ)
The unit of P is the least input increment. (Example: For IS–B
with metric input, the unit of P is 0.001 mm.)
R970 to R973 = P
5) Specify the cutting direction. (R974)
Specify the direction of travel, corresponding to the forward
rotation of the guidance handle, with R974. The meaning of
setting is as follows:
0: Direction diverted +90° from the approach direction
1: Direction diverted –90° from the approach direction
6) Specify whether to enable the limit function. (Bit 7 of R975)
To disable the limit function, reset bit 7 of R975 to 0.
To enable the limit function, set bit 7 of R975 to 1.
When the limit function is enabled, it sets up an area which the
tool is not allowed to enter. The area is delimited with a specified
line. When you attempt to bring the tool into the prohibited area,
using manual handle or jog feed, the tool decelerates and stops.
The prohibited area is set up as shown below, according to the
setting of the approach direction (R962 to R965, R966 to R969).
ÈÈÈÈÈÈÈ ÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈ
Y Y
ÈÈÈÈÈÈÈ Prohibited area
ÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈ ÈÈÈÈÈÈÈÈ Approach direc-
ÈÈÈÈÈÈÈ ÈÈÈÈÈÈÈÈ
tion
ÈÈÈÈÈÈÈ ÈÈÈÈÈÈÈÈ
Prohibited
ÈÈÈÈÈÈÈ ÈÈÈÈÈÈÈÈ
area
Approach direction
ÈÈÈÈÈÈÈ X
ÈÈÈÈÈÈÈÈ X
Specified line
ÈÈÈÈÈÈÈÈ Specified line
285
3. MANUAL OPERATION B–62753EN–1/01
7) Notify of changes in the setting (R979).
Reset R979 to 0.
CAUTION
1 Line and circle definitions (data items 1 to 6) can be set or
changed during manual operation mode (manual handle or
jog feed mode). This data notifies the CNC when the
definitions are changed.
After setting data items 1 to 6, reset R979 (notice of changes
in the setting) to 0. When the R979 value becomes 0, the
CNC assumes that data items 1 to 6 (R961 to R975) are
changed, and reads them, then sets R979 back to 1. Until
R979 becomes 0 again, the CNC continues to carry out
linear or circular feed according to the read data.
2 Do not set R979 (notice of changes in the setting) when any
axis is running.
This is the end of line definition.
8) During linear feed, a distance to a given line is calculated, using
the following equation, and output to R980 to R983 (4 bytes).
The unit of the data is the least input increment.
f(X, Y) = P – (Ix · X + Iy · Y)
where X, Y: Current X– and Y–axis positions
(2) Setting for circular feed
Specify the data according to the procedure below.
CW
CCW (Xo, Yo)
Data
1) R961 : Circular feed and direction of rotation (CW/CCW)
2) R962 : Center of the circle Xo
3) R966 to R 969 : Center of the circle Yo
4) R970 to R973 : Radius R
5) R974 : Which is to be machined, inside or outside?
6) R975 : Whether the limit function is enabled
7) R979 : Notice of changes in the setting
286
B–62753EN–1/01 3. MANUAL OPERATION
1) Specify circular feed and the direction of circle rotation. (R961)
Set R961 to 2 or 3.
If R961 is 2, the tool moves along the circle clockwise, when the
guidance handle is rotated in the forward direction. If R961 is 3,
the tool moves along the circle counterclockwise, when the
guidance handle is rotated in the forward direction.
2), 3) Specify the coordinates (Xo, Yo) of the center of the circle. (R962
to R965, R966 to R969)
NOTE
X and Y used in this description refer to coordinates in the
absolute coordinate system.
R962 to R965 = Xo
R966 to R969 = Yo
Each coordinate is four bytes. The unit of the data is the least input
increment.
4) Specify radius R. (R970 to R973)
R970 to R973 = R
The radius R is four bytes. The unit of the data is the least input
increment.
5) Specify which is to be machined, the inside or outside of the
circle. (R974)
Set R974 to 0 or 1.
If R974 is 0, the inside of the circle is machined. If R974 is 1, the
outside of the circle is machined.
When the approach handle is rotated, the tool moves along a
straight line normal to the specified circle. The direction of the
tool movement is determined according to the setting of R974.
When the approach handle is rotated in the forward direction, the
direction of the tool movement (approach direction) is as follows:
· When the inside of the circle is to be machined (R974 = 0), the
tool moves from the center of the circle to the circumference.
· When the outside of the circle is to be machined (R974 = 1),
the tool moves toward the center of the circle.
6) Specify whether to enable the limit function. (bit 7 of R975)
To disable the limit function, set bit 7 of R975 to 0. To enable the
limit function, set bit 7 of R975 to 1.
When the limit function is enabled, it sets up an area which the
tool is not allowed to enter. The area is either inside or outside of
the specified circle. When you attempt to bring the tool into the
prohibited area, using manual handle or jog feed, the tool
decelerates and stops.
287
3. MANUAL OPERATION B–62753EN–1/01
Where (inside or outside of the circle) the prohibited area is set is
determined according to the setting of R974 (which is to be
machined, the inside or outside of the circle). If the inside of the
circle is to be machined, the prohibited area is outside the circle.
If the outside of the circle is to be machined, the prohibited area
is inside the circle.
ÇÇÇÇÇÇÇ
<Inside to be machined> <Outside to be machined>
Y Y
ÇÇÇÇÇÇÇ ÇÇÇÇÇÇ
Approach direction
Prohibited area
ÇÇÇÇÇÇÇ ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ ÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ ÇÇÇÇÇÇ
Approach Prohib-
ited area
ÇÇÇÇÇÇÇ ÇÇÇÇÇÇ
direction
ÇÇÇÇÇÇÇ X
ÇÇÇÇÇÇ X
7) Notify of changes in the setting (R979).
Reset R979 to 0.
This is the end of circle definition.
8) During circular feed, a distance to a given circle is calculated,
using the following equation, and output to R980 to R983 (4
bytes). The unit of the data is the least input increment.
– When the inside is to be machined:
f(X, Y) = R * Ǹ(X * X 0) 2 )(Y * Y 0) 2
– When the outside is to be machined:
f(X, Y) = Ǹ(X * X0) 2 )(Y * Y0) 2 * R
(3) Setting for linear and circular feed
Specify the following data:
Data
1) R961 : 0 (Neither linear nor circular feed is carried out.)
2) R962 : (Need not be specified.)
3) R966 to R 969 : (Need not be specified.)
4) R970 to R973 : (Need not be specified.)
5) R974 : (Need not be specified.)
6) R975 : (Need not be specified.)
7) R979 : Notice of changes in the setting
1) Linear or circular feed selection
Reset R961 to 0.
If R961 is 0, both the guidance and approach handles become
ineffective. The tool will not move, even if these handles are
rotated.
288
B–62753EN–1/01 3. MANUAL OPERATION
2) to 6) It is unnecessary to set R962 to R975.
7) Notify of changes in the setting (R979).
Reset R979 to 0.
8) The values of R980 to R983 (distance to a given line or circle) are
output as 0.
Manual handle feed In manual handle feed, the tool can be moved along a specified axis
(X–axis, Y–axis, Z–axis, ..., or the 8th axis), or can be moved along a
tilted straight line (linear feed) or a circle (circular feed).
(1) Feed along a specified axis (simultaneous 1–axis control)
By turning a manual handle, the tool can be moved along the desired
axis (such as X–axis, Y–axis, and Z–axis) on a simultaneous 1–axis
control basis. (This mode of feed is the conventional type of manual
handle feed.)
Path of travel using the Y–axis handle
Path of travel using the X–axis handle
Feed along a specified axis
(2) Linear feed (simultaneous 2–axis control)
By turning a manual handle, the tool can be moved along the straight
line parallel to a specified straight line on a simultaneous 2–axis
control basis. This manual handle is referred to as the guidance handle.
Moreover, by turning another manual handle, the tool can be moved
at right angles to a specified straight line on a simultaneous 2–axis
control basis. This manual handle is referred to as the approach
handle. When the guidance handle or approach handle is turned
clockwise or counterclockwise, the tool travels forward or backward
along the respective path.
Path of travel using
the approach handle
Tool Specified straight line
Path of travel using the
guidance handle
X
Linear feed
289
3. MANUAL OPERATION B–62753EN–1/01
(3) Circular feed (simultaneous 2–axis control)
By turning a manual handle, the tool can be moved from the current
position along the concentric circle that has the same center as a
specified circle on a simultaneous 2–axis control basis. This manual
handle is referred to as the guidance handle. Moreover, by turning
another manual handle, the tool can be moved along the normal to a
specified circle on a simultaneous 2–axis control basis. This manual
handle is referred to as the approach handle. When the guidance
handle or approach handle is turned clockwise or counterclockwise,
the tool travels forward or backward along the respective path.
Path of travel using the
approach handle
Specified circle
Path of travel using the
guidance handle
Circular feed
Feedrate for manual Feedrate
handle feed
The feedrate depends on the speed at which a manual handle is turned.
A distance to be traveled by the tool (along a tangent in the case of linear
or circular feed) when a manual handle is turned by one pulse can be
selected using the manual handle feed travel distance magnification
switch.
Manual handle selection The Series 16/18 has three manual pulse generator interfaces to allow up
to three manual handles to be connected. For information about how to
use the manual handles connected to the interfaces (whether to use each
manual handle as a handle for feed along an axis, as a guidance handle,
or as an approach handle), refer to the relevant manual provided by the
machine tool builder.
Direction of movement The user can specify the direction of the tool moved along a straight line
using manual handles or circle (for example, whether to make a clockwise or counterclockwise
movement along a circle) when the guidance handle or approach handle
is turned clockwise or counterclockwise. For details, refer to the relevant
manual provided by the machine tool builder.
Jog feed (JOG) In jog feed, the tool can be moved along a specified axis (X–axis, Y–axis,
Z–axis, ..., or the 8th axis), or can be moved along a tilted straight line
(linear feed) or a circle (circular feed).
(1) Feed along a specified axis (simultaneous 1–axis control)
While a feed axis and its direction are specified with the feed axis
direction select switch, the tool moves in the specified axis direction
at the feedrate specified in parameter No. 1423. The feedrate can be
overridden using the manual feedrate override dial.
290
B–62753EN–1/01 3. MANUAL OPERATION
(2) Linear feed (simultaneous 2–axis control)
By defining a straight line beforehand, the tool can be moved as
follows:
While a feed axis and its direction are selected using the feed axis
direction select switch, the tool moves along a straight line parallel
to the specified straight line on a simultaneous 2–axis control basis.
While a feed axis and its direction are selected using the feed axis
direction select switch, the tool moves at right angles to the
specified straight line on a simultaneous 2–axis control basis.
The feedrate in the tangential direction is specified in parameter No.
1410. The feedrate can be overridden using the manual feedrate
override dial.
(3) Circular feed (simultaneous 2–axis control)
By defining a circle beforehand, the tool can be moved as follows:
While a feed axis and its direction are selected using the feed axis
g direction select switch, the tool moves from the current position
along the concentric circle that has the same center as the specified
circle.
While a feed axis and its direction are selected using the feed axis
g direction select switch, the tool moves along the normal to the
specified circle.
The feedrate in the tangential direction is specified in parameter No.
1410. The feedrate can be overridden using the manual feedrate
override dial.
Manual handle feed in Even in JOG mode, manual handle feed can be enabled using bit 0 (JHD)
JOG mode of parameter No. 7100. In this case, however, manual handle feed is
enabled only when the tool is not moved along any axis by jog feed.
Limitations
Mirror image Never use the mirror image function when performing manual operation.
(Perform manual operation when the mirror image switch is off, and
mirror image setting is off.)
Two–path control Manual linear/circular interpolation can not used with two–path control.
Signal The following signals determine the way in which jog feed or manual
handle feed is executed.
Selection Jog feed Manual handle feed
Mode selection MD1, MD2, MD4, MJ MD1, MD2, MD4, MINC
Selection of the axis to
HS1A, HS1B, HS1C,
move +J1, –J1, +J2, –J2, +J3, HS1D, HS2A, HS2B,
–J3, ... HS2C, HS2D, HS3A,
Selection of the direc-
+J8, –J8, +Jg, –Jg, +Ja, HS3B, HS3C, HS3D
tion to move the axis
–Ja, ...
Selection of the move MP1, MP2
amount
Selection of feedrate *JV0 – *JV15
291
3. MANUAL OPERATION B–62753EN–1/01
For the signals selecting the mode, see Section 2.6, “Mode Selection
Signals.” For the manual handle feed selection signals, MP1 and MP2 of
selection of the move amount, see 3.2 “Manual handle feed.” For manual
feedrate override signals *JV0 – *JV15, see Section 3.1, “Jog
feed/incremental feed.”
Other signals are described below.
Feed Axis and Direction
Selection Signal
+J1 – +J8<G100>
–J1 – –J8<G102>
+Jg, –Jg, +Ja,
–Ja<G086>
[Classification] Input signal
[Function] Selects a desired feed axis and direction in jog feed or incremental feed.
The sign (+ or –) in the signal name indicates the feed direction. The
number following J indicates the number of the control
axis.
+ J 1
1 First axis is fed
2 Second axis is fed
3 Third axis is fed
: :
8 Eighth axis is fed
g :Both X– and Y–axes (M Series) or Z– and
X–axes (T Series) are fed simultaneously.
(Guidance jog: Linear or circular feed)
a :Both X– and Y–axes (M Series) or Z– and
X–axes (T Series) are fed simultaneously.
(Approach jog: Feed along a normal)
+ Feed in positive direction
– Feed in negative direction
[Operation] See Section 3.1 for the operation.
292
B–62753EN–1/01 3. MANUAL OPERATION
Manual Handle Feed
Axis Selection Signals
[Classification] Input signal
(M series)
HS1A – HS1D [Function] Selects the axis of manual handle feed. A set of four code signals, A, B,
<G018#0 – #3> C, and D is provided for each manual pulse generator. (Up to three
HS2A – HS2D generators can be used.) (For two–path, these signals are provided for
<G018#4 – #7> each manual pulse generator and each path.) The number in the signal
HS3A – HS3D name indicates the number of the manual pulse generator to be
<G019#0 – #3> used.
HS 1 A
(T series)
HS1A – HS1D 1 First manual pulse generator
<G018#0 – #3> 2 Second manual pulse generator
HS2A – HS2D 3 Third manual pulse generator (M series)
<G018#4 – #7>
Code signals A, B, C, and D correspond to the feed axes as listed in the
following table:
Manual handle feed axis selection
Feed axis
HSnD HSnC HSnB HSnA
0 0 0 0 No selection (None of axis is fed)
0 0 0 1 1st axis
0 0 1 0 2nd axis
0 0 1 1 3rd axis
0 1 0 0 4th axis
0 1 0 1 5th axis
0 1 1 0 6th axis
0 1 1 1 7th axis
1 0 0 0 8th axis
1 1 1 0 XY simultaneous 2 axes (M serios)
ZX simultaneous 2 axes (T series)
(Guidance handle)
1 1 1 1 XY simultaneous 2 axes (M series)
ZX simultaneous 2 axes (T series)
(Approach handle)
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G100 +J8 +J7 +J6 +J5 +J4 +J3 +J2 +J1
G102 –J8 –J7 –J6 –J5 –J4 –J3 –J2 –J1
G086 –Ja +Ja –Jg +Jg
293
3. MANUAL OPERATION B–62753EN–1/01
<For 1–path control>
#7 #6 #5 #4 #3 #2 #1 #0
G018 HS2D HS2C HS2B HS2A HS1D HS1C HS1B HS1A
#7 #6 #5 #4 #3 #2 #1 #0
G019 MP2 MP1 HS3D HS3C HS3B HS3A
Parameter
1410 Dry run rate/Jog feedrate (linear feed, circular feed)
[Data type] Word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Set the dry run with auto operation rate or jog feedrate with linear feed,
circular feed when the manual feedrate is overridden by 100%.
1423 Feedrate in manual continuous feed (jog feed) for each axis
[Data type] Word axis
(1) In M series, or in T series when JRV, bit 4 of parameter No. 1402, is
set to 0 (feed per minute), specify a jog feedrate at feed per minute with
an override of 100%.
[Unit of data] Increment system Unit of data Valid data range
[Valid data range] Millimeter machine 1 mm/min
Inch machine 0.1 inch/min 6 – 32767
Rotation axis 1 deg/min
(2) When JRV, bit 4 of parameter No. 1402, is set to 1 (feed per revolution)
in T series, specify a jog feedrate (feed per revolution) under an
override of 100%.
[Unit of data] Increment system Unit of data Valid data range
[Valid data range] Millimeter machine 0.01 mm/rev
Inch machine 0.001 inch/rev 0 – 32767
Rotation axis 0.01 deg/rev
#7 #6 #5 #4 #3 #2 #1 #0
7100 HPF THD JHD
[Data type] Bit
JHD Manual handle feed in JOG mode or incremental feed in the manual
handle feed
0: Invalid
1: Valid
THD Manual pulse generator in TEACH IN JOG mode
0: Invalid
1: Valid
294
B–62753EN–1/01 3. MANUAL OPERATION
HPF When a manual handle feed exceeding the rapid traverse rate is issued,
0: The rate is clamped at the rapid traverse rate, and the handle pulses
corresponding to the excess are ignored. (The graduations of the
manual pulse generator may not agree with the distance the machine
has traveled.)
1: The rate is clamped at the rapid traverse rate, and the handle pulses
corresponding to the excess are not ignored, but stored in the CNC. (If
the rotation of the manual pulse generator is stopped, the machine
moves by the distance corresponding to the pulses preserved in the
CNC, then stops.)
#7 #6 #5 #4 #3 #2 #1 #0
7101 IOL
[Data type] Bit
IOL Selects a manual pulse generator interface to be used during manual
handle feed.
0: Manual pulse generator interface on the main CPU board
1: Manual pulse generator interface provided in the machine operator’s
panel interface for I/O–Link
#7 #6 #5 #4 #3 #2 #1 #0
7102 HNGx
[Data type] Bit axis
HNGx Axis movement direction for rotation direction of manual pulse generator
0: Same in direction
1: Reverse in direction
7110 Number of manual pulse generators used
[Data type] Byte
[Valid data range] 1, 2, or 3
This parameter sets the number of manual pulse generators.
7113 Manual handle feed magnification m
[Data type] Word
[Unit of data] One time
[Valid data range] 1 to 127
This parameter sets the magnification when manual handle feed
movement selection signal MP2 is on.
7114 Manual handle feed magnification n
[Data type] Word
[Unit of data] One time
[Valid data range] 1 to 1000
This parameter sets the magnification when manual handle feed
movement selection signals MP1 and MP2 are “1”.
295
3. MANUAL OPERATION B–62753EN–1/01
Reference item
OPERATOR’S MANUAL III.3.7 Manual linear/circular interpolation
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.3.6 Manual linear/circular interpolation
(For Lathe) (B–62754EN)
296
B–62753EN–1/01 3. MANUAL OPERATION
3.6
MANUAL RIGID
TAPPING
General For execution of rigid tapping, set rigid mode, then switch to handle mode
and move the tapping axis with a manual handle.
Manual rigid tapping is enabled by setting bit 0 (HRG) of parameter No.
5203 to 1.
Basic Procedure 1 Stop the spindle and servo axes, then set MDI mode by pressing the
MDI switch among the mode selection switches.
2 Enter and execute the following program:
M29 S1000 ;
G91 G84 Z0 F1000 ;
The program above is required to determine a screw lead and set rigid
tapping mode. In this program, a tapping axis must always be
specified. Specify a value that does not operate the tapping axis.
WARNING
In this MDI programming, never specify commands to
position the tool at a drilling position and at point R.
Otherwise, the tool moves along an axis.
3 When the entered program is executed, rigid tapping mode is set.
4 After rigid mode is set upon completion of MDI program execution,
switch to the handle mode by pressing the handle switch among the
mode selection switches.
CAUTION
At this time, never press the reset key. Otherwise, rigid
mode is canceled.
5 To perform rigid tapping, select a tapping axis with the handle feed
axis select switch, and move the tapping axis with the manual handle.
Cancellation of rigid To cancel rigid mode, specify G80 as same the normal rigid tapping.
mode When the reset key is pressed, rigid mode is canceled, but the canned cycle
is not canceled.
When the rigid mode switch is to be set to off for rigid mode cancellation
(when bit 2 (CRG) of parameter No. 5200 is set to 0), the G80 command
ends after the rigid mode switch is set to off.
Spindle rotation The rotation direction of the spindle is determined by a specified tapping
direction cycle G code and the setting of bit 1 (HRM) of parameter No. 5203. For
example, when the HRM parameter is set to 0 in G84 mode, the spindle
makes forward rotations as the tapping axis moves in the minus direction.
(When the tapping axis moves in the plus direction, the spindle makes
reverse rotations.)
297
3. MANUAL OPERATION B–62753EN–1/01
Arbitrary tapping axis By setting bit 0 (FXY) of parameter No. 5101 to 1, an arbitrary tapping
axis can be selected. In this case, specify a G code for plane selection and
tapping axis address when rigid mode is set in MDI mode.
Specification of M29 and In an MDI program for setting rigid mode, G84 can be used as a rigid
G84 in the same block tapping G code, or M29 and G84 can be specified in the same block.
Acceleration/ When manual rigid tapping is executed, the acceleration/deceleration
deceleration type type and acceleration/deceleration time constant specified in the rigid
tapping parameters become valid.
Specification of manual Set bit 0 (HPF) of parameter No. 7100 to 0 so that when manual handle
handle feed faster than feed is specified which is faster than the rapid traverse rate, the handle
the rapid traverse rate pulses beyond the rapid traverse rate are ignored.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
5203 HRM HRG
HRG Rigid tapping by the manual handle is:
0 : Disabled.
1 : Enabled.
HRM When the tapping axis moves in the negative direction during rigid
tapping controlled by the manual handle, the direction in which the
spindle rotates is determined as follows:
0 : In G84 mode, the spindle rotates in a normal direction. In G74 mode,
the spindle rotates in reverse.
1 : In G84 mode, the spindle rotates in reverse. In G74 mode, the spindle
rotates in a normal direction.
Reference item
OPERATOR’S MANUAL III.3.8 MANUAL RIGID TAPPING
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL 9.11 RIGID TAPPING
(This manual)
298
B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
4 REFERENCE POSITION ESTABLISHMENT
299
4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
4.1
MANUAL
REFERENCE
POSITION RETURN
General The tool is moved in the direction specified in parameter ZMI (bit 5 of No.
1006) for each axis by turning the feed axis and direction select signal to
“1” in the manual reference position return mode, and is returned to the
reference position.
Manual reference position return is performed by using a grid method.
The reference position is based on an electrical grid, using on one–rota-
tion signals received from the position detector.
Automatic setting of Bit 0 of parameter 1201 (ZPR) can be set to automatically determine the
coordinate system coordinate system at manual reference position return. Parameter 1250
can be set to determine the workpiece coordinate system by assigning,
upon the completion of reference position return, the value set in a
parameter to a reference point on the tool holder or the tip position of the
reference tool.
The following signals relate with the manual reference position return:
Manual Reference Position Return
Mode selection MD1, MD2, MD4
Selection of reference position return ZRN, MREF
Selection of axis to be moved
+J1 –J1,
+J1, –J1 +J2
+J2, –J2,
–J2 +J3
+J3, –J3,
–J3 ...
Selection of direction to be moved
Selection of speed to be moved ROV1, ROV2
Deceleration signal for reference *DEC1, *DEC2, *DEC3, ...
position return
Completion signal for reference posi- ZP1, ZP2, ZP3, ...
tion return
Reference position establishment sig- ZRF1, ZRF2, ZRF3, ...
nal
Basic Procedure for (1) Select the JOG mode or TEACH IN JOG mode, and set the manual
Reference Position reference position return selection signal ZRN to “1”.
Return (2) Feed a target axis toward the reference position by making an
appropriate feed axis and direction selection signal (+J1, –J1, +J2,
–J2,…) “1”.
(3) While the feed axis and direction selection signal is “1”, rapid traverse
takes place along that axis. Although the rapid traverse override
signals (ROV1, ROV2) are valid, the override is generally set to
100%.
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(4) When the reference position is approached, a limit switch installed on
the machine is turned on, making the deceleration signal (*DEC1,
*DEC2, *DEC3,…) for reference position deceleration “0”.
Consequently, the feedrate is decelerated to 0, then the tool is fed at
a constant low speed (reference position return FL feedrate specified
by parameter (No. 1425) setting).
(5) When the deceleration signal turns to “1” again after the limit switch
for deceleration is passed, the tool is fed with the feedrate unchanged,
then the tool stops at the first grid point (electric grid point).
(6) Upon confirmation that the current position is in the in–position area,
the reference position return end signal (ZP1, ZP2, ZP3,…) and the
reference position establishment signal (ZRF1, ZRF2, ZRF3,…) turn
to “1”.
Step (2) and subsequent steps are performed independently for each axis.
The number of simultaneously controlled axes is usually one, but it
becomes three by parameter JAX (No. 1002#0).
If the feed axis direction selection signal (+J1, –J1, +J2, –J2,…) turns to
“0” between step (2) and (5) , the tool is stopped at once, and reference
position return is assumed to be canceled. If the signal turn to “1” again,
operation resumes from step (3) (rapid traverse).
The timing charts for the basic procedures are given below.
JOG or TEACH IN
JOG mode
ZRN
+J1
*DEC1
Grid ................ . . . . .
ZP1
ZRF1
Feedrate
Rapid traverse rate FL rate
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
Installation conditions When installing the deceleration limit switch for manual reference
for deceleration limit position return, ensure that following conditions are satisfied:
switch
Deceleration limit Deceleration limit
operation position release position Reference position
LDW LDA
*DEC1
Grid
. . . . . . . . . . .
Feedrate
Rapid traverse rate (VR) FL rate (VL)
LDW: Deceleration dog width (mm or inch)
TR
V R( ) 30 ) T S) ) 4V L TS
L DW u 2
60 1000
VR: Rapid traverse (mm/min or inch/min)
TR: Rapid traverse time constant (ms)
TS: Servo time constant (ms)
VL: FL speed for reference position return (mm/min or inch /min)
LDA: Distance between deceleration limit switch released position
and reference position
LDA: Move amount of 1/2 revolution of motor
Since the above conditions do not include the limit switch operation
variations, this point must also be considered at installation.
Servo position error and To perform manual reference position return when the reference position
one–rotation signal has not yet been established, the tool must be fed, in manual reference
position return mode, in the reference position return direction at a speed
so that the servo position error exceeds the value set in parameter No.
1836. At this time, the tool must cross the grid line corresponding to a
one–rotation signal from the position detector.
The servo position error is calculated from the following formula:
Servo position error amount= F 1000 1 1
60 G U
F: Feedrate
G: Servo loop gain [s–1]
U: Detection unit [mm]
(Example)
When the tool is fed at a feedrate F of 6000 mm/min with a servo loop gain
G of 30 s–1 and a detection unit U of 1 mm, the servo position error is
calculated as follows:
Servo position error + 6000 1000 1 1
60 30 1
= 3,333
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By reversing the formula above, the following formula gives the feedrate
F needed to set the servo position error to 128 when the servo loop gain
G is 30 s–1 and the detection unit U is 1 mm:
F = 128 60 30
1000
= 230 [mm/min]
Therefore, when the servo loop gain is 30 s–1, the detection unit is 1 mm,
and parameter No. 1836 is set to 128, the tool must be fed in the reference
position return direction at a speed of at least 230 mm/min before manual
reference position return.
Grid shift The grid can be shifted by the distance set in parameter 1850, thus shifting
the reference position. The grid shift to be set in the parameter must not
exceed the reference counter capacity (parameter No. 1821) (grid
interval).
Signal
Manual reference
position return selection
signal (ZRN) <G043#7>
[Classification] Input signal
[Function] This signal selects manual reference position return. Manual reference
position return is a kind of jog feed. Therefor, to select manual reference
position return, it is required that the jog mode be selected and that the
manual reference position return selection signal be set to “1”.
[Operation] When the manual reference position return selection signal is set to “1”,
the control unit becomes as described below.
If jog feed mode is not selected, the control unit ignores the manual
reference position return selection signal.
If jog mode is selected, manual reference position return is enabled.
In this case, manual reference position return selection check signal
MREF turns to “1”.
NOTE
If the ZRN status changes from “0” to “1” or “1” to “0” during
jog feed, the feedrate is decelerated to 0. Then, to make
reference position return or jog feed, turn feed axis and
direction selection signal to “0” then set it to “1”.
Manual reference
position return selection
check signal MREF
<F004#5>
[Classification] Output signal
[Function] This signal reports that manual reference position return has been selected
once.
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
[Output condition] This signal turns to “1” when:
⋅ Manual reference position return has been selected.
The signal turns to “0” when:
⋅ The selection of manual reference position return has terminated.
Feed Axis and Direction For details about this signal, see 3.1.2, “Feed Axis and Direction
Selection Signal Selection Signal”. Here, only notes on use of reference position return are
given.
NOTE
The direction of reference position return is predetermined
for each axis by parameter ZMI (No. 1006#5). If the tool is
fed in the opposite direction to the predetermined direction
in manual reference position return, the deceleration signal
for reference position return turns to “0”, and the tool is
returned to the point at which the deceleration signal turns
to “1” again (that is, the point where the deceleration limit
switch would be encountered if the tool were fed in the
predetermined direction). Then reference position return is
performed automatically in the predetermined direction.
JOG mode or TEACH IN
JOG mode
ZRN
–J1
*DEC1
Grid ................ . . . . .
ZP1
ZRF1
Feedrate
FL rate
Rapid
traverse
Rapid traverse rate rate
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NOTE
When reference position return is selected, an axis whose
reference position return end signal is already “1” or an axis
whose reference position return end signal was set “1” upon
completion of reference position return is locked, and
movement along that axis is disabled while the reference
position return selection signal (ZRN) is “1”. To perform
movement along such an axis, ZRN must be set “0”, and the
feed axis and direction selection signal must be set “0” then
set “1” again.
Reference position
return deceleration
signals *DEC1 to *DEC8
<X009>
[Classification] Input signal
[Function] These signals decelerate the feedrate for manual reference position return
so that the reference position is approached at a low feedrate.
The deceleration signals are provided for axes in a one–to–one correspon-
dence. A number appended to a deceleration signal represents a con-
trolled axis number.
*DEC 1
1 : Reference position return deceleration signal for the first axis
2 : Reference position return deceleration signal for the second axis
3 : Reference position return deceleration signal for the third axis
:
:
[Operation] For the operation of the control unit in response to the deceleration signal,
see the description of the basic procedure for manual reference position
return.
Reference position
return end signals ZP1 to
ZP8 <F094>
[Classification] Output signal
[Function] These signals report that the tool is at the refernce position on a controlled
axis.
These siganls are provided for axes in a one–to–one corespondence.
A number appended to a signal represents a controlled axis number.
ZP 1
1 : Reference position return end signal for the first axis
2 : Reference position return end signal for the second axis
3 : Reference position return end signal for the third axis
:
:
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
[Output condition] These signals turn to “1” when:
Manual reference position returns is completed, and the current
position is in the in–position area.
Automatic reference position return (G28) is completed, and the
current position is in the in–position area.
Reference position return check (G27) is completed, and the current
position is in the in–position area.
These signals turn to “0”when:
The tool has moved from the reference position.
An emergency stop is applied.
A servo alarm is raised.
Reference position
establishment signal
ZRF1 to ZRF8<F120>
[Classification] Output signal
[Function] Notify the system that the reference position has been established.
A reference position establishment signal is provided for each axis. The
number appended to each signal name indicates the number of the
controlled axis.
ZRF 1
1 : 1st-axis reference position establishment signal
2 : 2nd-axis reference position establishment signal
3 : 3rd-axis reference position establishment signal
:
:
[Output condition] The signals are set to 1 in the following case:
⋅ When the reference position is established after manual reference
position return
⋅ When the reference position is established using the absolute–position
detector at initial power–on
The signals are set to 0 in the following case:
⋅ When the reference position is lost
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
X009 *DEC8 *DEC7 *DEC6 *DEC5 *DEC4 *DEC3 *DEC2 *DEC1
#7 #6 #5 #4 #3 #2 #1 #0
G043 ZRN
#7 #6 #5 #4 #3 #2 #1 #0
F004 MREF
#7 #6 #5 #4 #3 #2 #1 #0
F094 ZP8 ZP7 ZP6 ZP5 ZP4 ZP3 ZP2 ZP1
#7 #6 #5 #4 #3 #2 #1 #0
F120 ZRF8 ZRF7 ZRF6 ZRF5 ZRF4 ZRF3 ZRF2 ZRF1
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Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1002 JAX
[Data type] Bit
JAX Number of axes controlled simultaneously in JOG feed, manual rapid
traverse and manual reference position return
0 : 1 axis
1 : 3 axes
#7 #6 #5 #4 #3 #2 #1 #0
1005 ZRNx
[Data type] Bit axis
ZRNx When a command specifying the movement except for G28 is issued in
automatic operation (MEM, RMT, or MDI) when a return to the reference
position has not been performed since the power was turned on
0 : An alarm is generated. (P/S alarm 224).
1 : An alarm is not generated.
#7 #6 #5 #4 #3 #2 #1 #0
1006 ZMIx
NOTE
When this parameter is changed, turn off the power before
continuing operation.
[Data type] Bit axis
ZMIx The direction of reference position return
0 : Positive direction
1 : Negative direction
#7 #6 #5 #4 #3 #2 #1 #0
1201 ZCL ZPI ZPR
[Data type] Bit
ZPR Automatic setting of a coordinate system when the manual reference
position return is performed
0 : Not set automatically
1 : Set automatically
ZPI Coordinates at the reference position when a coordinate system is set
automatically
0 : Value set in parameter No. 1250 is used.
1 : For input in mm, the value set in parameter 1250 is used, or for input in
inches, the value set in parameter No. 1251 is used.
ZCL Local coordinate system when the manual reference position return is
performed
0 : The local coordinate system is not canceled.
1 : The local coordinate system is canceled.
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
1240 Coordinate value of the reference position on each axis in the machine
coordinate system
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
Set the coordinate values of the reference positions in the machine
coordinate system.
1250 Coordinate value of the reference position on each axis used for setting a
coordinate system automatically
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Linear axis
0.01 0.001 0.0001 mm
(input in mm)
Linear axis
0.001 0.0001 0.00001 inch
(input in inches)
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
Set the coordinate value of the reference position on each axis to be used
for setting a coordinate system automatically.
1251 Coordinate value of the reference position on each axis used for setting a
coordinate system automatically when input is performed in inches
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Linear axis
0.001 0.0001 0.00001 inch
(input in inches)
[Valid data range] –99999999 to 99999999
Set the coordinate value of the reference position on each axis to be used
for setting a coordinate system automatically when input is performed in
inches.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
NOTE
This parameter is valid when ZPI in parameter 1201#1 is set
to 1.
#7 #6 #5 #4 #3 #2 #1 #0
1300
LZR
[Data type] Bit
LZR Checking of stored stroke limit 1 during the time from power–on to the
manual reference position return
0: The stroke limit 1 is checked.
1: The stroke limit 1 is not checked
#7 #6 #5 #4 #3 #2 #1 #0
1401 JZR
[Data type] Bit
JZR The manual reference position return at JOG feedrate
0 : Not performed
1 : Performed
1425 FL rate of the reference position return for each axis
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set feedrate (FL rate) after deceleration when the reference position return
is performed for each axis.
#7 #6 #5 #4 #3 #2 #1 #0
1800 OZR
[Data type] Bit
OZR When manual reference position return is attempted in the halt state
during automatic operation (feed hold stop state) under any of the
conditions listed below:
0: Manual reference position return is not performed, with P/S alarm No.
091.
1: Manual reference position return is performed without an alarm
occurring.
< Conditions >
When there is a remaining distance to travel.
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
When an auxiliary function (miscellaneous function, spindle–speed
function, tool function) is being executed.
When a cycle such as a dwell cycle or canned cycle is being executed.
1821 Reference counter size for each axis
[Data type] Two–word
[Valid data range] 0 to 99999999
Set the size of the reference counter.
As the size of the reference counter, specify the grid interval for the
reference position return in the grid method.
grid interval
Size of the reference counter =
detection unit
Grid interval = the amount of travel per rotation of the pulse coder
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
1836 Servo error amount where reference position return is possible
[Data type] Byte axis
[Unit of data] Detection unit
[Valid data range] 0 to 127
This parameter sets a servo error used to enable reference position return
in manual reference position return.
In general, set this parameter to 0. (When 0 is set, 128 is assumed as the
default.)
WARNING
When bit 0 of parameter No. 2000 is set to 1, a value ten
times greater than the value set in this parameter is used to
make the check.
Example:When the value 10 is set in this parameter, and bit
0 of parameter No. 2000 is set to 1, reference
position return operation is enabled when a servo
error of 100 or more occurs.
1850 Grid shift for each axis
[Data type] Two–word
[Unit of data] Detection unit
[Valid data range] –99999999 to 99999999
A grid shift is set for each axis.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
To shift the reference position, the grid can be shifted by the amount set in
this parameter. Up to the maximum value counted by the reference
counter can be specified as the grid shift.
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
#7 #6 #5 #4 #3 #2 #1 #0
3003 DEC
[Data type] Bit
DEC Deceleration signal (*DEC1 to *DEC8) for manual reference position
return
0 : Deceleration is applied when the signal is 0.
1 : Deceleration is applied when the signal is 1.
Alarm and Message
Number Message Description
090 REFERENCE RETURN IN- The reference position return cannot be
COMPLETE performed normally because the reference
position return start point is too close to the
reference position or the speed is too slow.
Separate the start point far enough from the
reference position, or specify a sufficiently
fast speed for reference position return.
Check the program contents.
091 REFERENCE RETURN IN- Manual reference position return cannot be
COMPLETE performed in the feed hold state. Perform a
manual reference position return in the au-
tomatic operation stop state or reset state.
224 RETURN TO REFERENCE Not returned to reference point before cycle
POINT start. (Only when parameter ZRNx (No.
1005#0).
Do reference position return.
Reference Item
OPERATOR’S MANUAL III.3.1 MANUAL REFERENCE POSITION
(For Machining Center) RETURN
(B–62764EN)
OPERATOR’S MANUAL III.3.1 MANUAL REFERENCE POSITION
(For Lathe) (B–62754EN) RETURN
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
4.2
SETTING THE
REFERENCE
POSITION WITHOUT
DOGS
General This function moves the tool near around the reference position set for
each axis in the manual continuous feed mode. Then it sets the reference
position in the reference position return mode without the deceleration
signal for reference position return by turning the feed axis and direction
select signal to “1”. With this function, the machine reference position can
be set at a given position without installing the limit switch for
deceleration for reference position return.
Also, if the absolute-position detector is provided, the set reference
position is retained after the power is turned off. In this case, when the
power is turned on again, there is no need for setting the reference position
again.
Basic Procedure for Setting (1) Feed the tool, along the axis for which the reference position is to be
the Reference Position set, by manual continuous feed in the reference position return
Without Dogs direction. Stop the tool near the reference position, but do not exceed
the reference position.
(2) Enter manual reference position return mode, then set 1 for the feed
axis direction selection signal (for the positive or negative direction)
for the axis.
(3) The CNC positions the tool to the nearest grid line (based on
one–rotation signals from the position detector) in the reference
position return direction specified with bit 5 (ZMIx) of parameter No.
1006. The point to which the tool is thus positioned becomes the
reference position.
(4) The CNC checks that the tool is positioned to within the in–position
area, then sets the completion signal for reference position return and
the reference position establishment signal to 1.
The timing chart for the basic elements constituting steps (2) to (4) is
shown below.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
Manual reference
position return
mode
+J1 or –J1
Grid . . . . . .
ZP1
ZRF1
Feedrate
FL rate
The following figure shows the positional relation between the reference
position and the point to which the tool is positioned by manual
continuous feed.
– direction + direction
Grid A Position B
after jog feed
A Reference position for reference position return in the negative direction
B Reference position for reference position return in the positive direction
Servo position error and To set the reference position without dogs, when the reference position
one–rotation signal has not yet been established, the tool must be fed, in manual continuous
feed mode, in the reference position return direction at such a speed that
the servo position error exceeds the value set in parameter No. 1836. The
tool must cross the grid line corresponding to a one–rotation signal from
the position detector.
Section 4.1 explains how to calculate the servo position error.
Grid shift To shift the reference position, the grid can be shifted by the distance set
in parameter No. 1850. The grid shift to be set in the parameter must not
exceed the reference counter capacity (parameter No. 1821).
Reference position When the feed axis and direction selection signal is set to 1 in manual
return reference position return mode after the reference position has been
established, the tool is positioned to the reference position regardless of
the direction specified with the feed axis and direction selection signal.
The completion signal for reference position return is then set to 1.
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1002 DLZ JAX
[Data type] Bit
JAX Number of axes controlled simultaneously in manual continuous feed,
manual rapid traverse and manual reference position return
0 : 1 axis
1 : 3 axes
DLZ Function setting the reference position without dog
0 : Disabled
1 : Enabled
NOTE
This function can be specified for each axis by DLZx, bit 1
of parameter No. 1005.
#7 #6 #5 #4 #3 #2 #1 #0
1005 DLZx ZRNx
[Data type] Bit axis
ZRNx When a command specifying the movement except for G28 is issued in
automatic operation (MEM, RMT, or MDI) and when a return to the
reference position has not been performed since the power was turned on
0 : An alarm is generated (P/S alarm 224).
1 : An alarm is not generated.
DLZx Function for setting the reference position without dogs
0 : Disabled
1 : Enabled
NOTE
When DLZ of parameter No. 1002#1 is 0, DLZx is enabled.
When DLZ of parameter No. 1002#1 is 1, DLZx is disabled,
and the function for setting the reference position without
dogs is enabled for all axes.
#7 #6 #5 #4 #3 #2 #1 #0
1006 ZMIx
NOTE
When this parameter is changed, turn off the power before
continuing operation.
[Data type] Bit axis
ZMIx The direction of reference position return and the direction of initial
backlash at power–on
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
0 : Positive direction
1 : Negative direction
#7 #6 #5 #4 #3 #2 #1 #0
1201 ZCL ZPI ZPR
[Data type] Bit
ZPR Automatic setting of a coordinate system when the manual reference
position return is performed
0 : Not set automatically
1 : Set automatically
ZPI Coordinates at the reference position when a coordinate system is set
automatically
0 : Value set in parameter No. 1250 is used.
1 : For input in mm, the value set in parameter 1250 is used, or for input in
inches, the value set in parameter No. 1251 is used.
ZCL Local coordinate system when the manual reference position return is
performed
0 : The local coordinate system is not canceled.
1 : The local coordinate system is canceled.
1240 Coordinate value of the reference position on each axis in the machine
coordinate system
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
Set the coordinate values of the reference positions in the machine
coordinate system.
1250 Coordinate value of the reference position used when automatic coordi-
nate system setting is performed
[Data type] Two–word axis
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Linear axis
0.01 0.001 0.0001 mm
(input in mm)
Linear axis
0.001 0.0001 0.00001 inch
(input in inches)
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
Set the coordinate value of the reference position on each axis to be used
for setting a coordinate system automatically.
1251 Coordinate value of the reference position on each axis used for setting a
coordinate system automatically when input is performed in inches
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Linear axis
0.001 0.0001 0.00001 inch
(input in inches)
[Valid data range] –99999999 to 99999999
Set the coordinate value of the reference position on each axis to be used
for setting a coordinate system automatically when input is performed in
inches.
NOTE
This parameter is valid when ZPI in parameter 1201#1 is set
to 1.
#7 #6 #5 #4 #3 #2 #1 #0
1300 LZR
[Data type] Bit
LZR Checking of stored stroke limit 1 during the time from power–on to the
manual position reference return
0: The stroke limit 1 is checked.
1: The stroke limit 1 is not checked
1425 FL rate of the reference position return for each axis
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
Set feedrate (FL rate) after deceleration when the reference position return
is performed for each axis.
#7 #6 #5 #4 #3 #2 #1 #0
1800 OZR
[Data type] Bit
OZR When manual reference position return is attempted in the halt state
during automatic operation (feed hold stop state) under any of the
conditions listed below:
0: Manual reference position return is not performed, with P/S alarm No.
091.
1: Manual reference position return is performed without an alarm
occurring.
< Conditions >
When there is a remaining distance to travel.
When a auxiliary function (miscellaneous function, spindle–speed
function, tool function, B function) is being executed.
When a cycle such as a dwell cycle or canned cycle is being executed.
1821 Reference counter size for each axis
[Data type] Two–word
[Valid data range] 0 to 99999999
Set the size of the reference counter.
As the size of the reference counter, specify the grid interval for the
reference position return in the grid method.
Size of the reference counter = grid interval
detection unit
Grid interval = the amount of travel per rotation of the pulse coder
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
1836 Servo error amount where reference position return is possible
[Data type] Byte axis
[Unit of data] Detection unit
[Valid data range] 0 to 127
This parameter sets a servo error used to enable reference position return
in manual reference position return.
In general, set this parameter to 0. (When 0 is set, 128 is assumed as the
default.)
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
WARNING
When bit 0 of parameter No. 2000 is set to 1, a value ten
times greater than the value set in this parameter is used to
make the check.
Example:When the value 10 is set in this parameter, and bit
0 of parameter No. 2000 is set to 1, reference
position return operation is enabled when a servo
error of 100 or more occurs.
1850 Grid shift for each axis
[Data type] Two–word
[Unit of data] Detection unit
[Valid data range] –99999999 to 99999999
A grid shift is set for each axis.
To shift the reference position, the grid can be shifted by the amount set in
this parameter. Up to the maximum value counted by the reference
counter can be specified as the grid shift.
NOTE
When this parameter has been set, the power must be
turned off before operation is continued.
Alarm and Message
Number Message Description
090 REFERENCE RETURN IN- The reference position return cannot be
COMPLETE performed normally because the reference
position return start point is too close to the
reference position or the speed is too slow.
Separate the start point far enough from the
reference position, or specify a sufficiently
fast speed for reference position return.
Check the program contents.
091 REFERENCE RETURN IN- Manual reference position return cannot be
COMPLETE performed in the feed hold state. Perform a
manual reference position return in the au-
tomatic operation stop state or reset state.
224 RETURN TO REFERENCE Not returned to reference position before
POINT cycle start. (Only when parameter ZRNx
(No. 1005#0) =0).
Do reference position return.
Note
NOTE
Alarm No. 090 is issued when G28 is specified if the
reference position has not yet be established.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
4.3
REFERENCE
POSITION SHIFT
General When reference position return is performed using a grid method, the
reference position can be shifted by a parameter–set distance without
having to move the deceleration dog.
This function is enabled by setting bit 2 of parameter No. 1002 (SFD) to
1. When distance LSFT, shown below, is set in parameter No. 1850, the
reference position can be shifted.
Distance LDEC’, shown below, for the axis along which reference position
return was last made is indicated on the diagnostic screen (No. 0302).
Direction of reference
position return
LDEC LSFT
Deceleration dog
| | | ↑ |
↑ Reference
Grid point position
LSFT: Reference position shift amount
LDEC: Distance from the position where the deceleration dog is turned
off to the first grid point (grid point when the shift amount is 0)
How to adjust the (1) Set the SFD bit (bit 2 of parameter No. 1002) to 1, and set the reference
reference position position shift amount to 0. Then, perform reference position return.
Direction of reference position return
LDEC LSFT
Deceleration dog
| | | ↑ |
↑ ↑ Reference position
Grid point Stop position
After the deceleration dog is turned off, the tool stops when the first
grid point is reached. Distance LDEC is indicated on the diagnostic
screen (No. 0302).
(2) Determine the distance LSFT (reference position shift amount) from
the stop position to the reference position, and set it in parameter No.
1850.
This completes the adjustment of the reference position.
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
(3) Perform reference position return again. Then, the tool stops when it
reaches the reference position.
Direction of reference position return
Deceleration dog LSFT
| | | | |
↑ ↑
Grid point Reference position
(stop position)
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1002 SFD
[Data type] Bit
SFD The function for shifting the reference position is
0 : Not used
1 : Used
1850 Reference position shift for each axis
[Data type] Two–word axis
[Unit of data] Detection unit
[Valid data range] –99999999 to 99999999
A reference position shift is set for each axis.
CAUTION
When this parameter has been set, the power must be
turned off before operation is continued.
NOTE
When bit 2 of parameter No. 1002, SFD, is set to 0, this
parameter is used for reference position shift.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
Alarm and Message
Diagnostic display
0302 Distance from the position where the deceleration dog is turned off to
the first grid point
[Data type] Two–word axis
[Unit of data] 0.001 mm (metric output), 0.0001 inch (inch output)
[Valid data range] –99999999 to 99999999
Note
NOTE
1 The reference position can be shifted only in the direction
of reference position return.
2 When the SFD bit (bit 2 of parameter No. 1002) is 0, only the
distance from the position where the deceleration dog is
turned off to the first grid point (the grid point after grid shift)
is indicated.
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
4.4
REFERENCE
POSITION RETURN
General The G28 command positions the tool to the reference position, via the
specified intermediate point, along the specified axis, then sets the
completion signal for reference position return (see Section 4.1) to 1.
The reference position must be set in parameter No. 1240 with the
coordinates specified in the machine coordinate system, before issuing
the G28 command.
The tool moves to the intermediate point or reference position at the rapid
traverse rate.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1006 ZMIx
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Bit axis
ZMIx The direction of reference position return and the direction of initial
backlash at power–on
0 : Positive direction
1 : Negative direction
1240 Coordinate value of the reference position on each axis in the machine
coordinate system
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine 0.01 0.001 0.0001 mm
Inch machine 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
Set the coordinate values of the reference positions in the machine
coordinate system.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
Alarm and Message
Number Message Description
405 SERVO ALARM: (ZERO Position control system fault. Due to
POINT RETURN FAULT) an CNC or servo system fault in the
reference position return, there is the
possibility that reference position re-
turn could not be executed correctly.
Try again from the manual reference
position return.
Caution
CAUTION
1 The tool is moved from the intermediate point in a sequence
similar to manual reference position return, if the G28
command is issued in the following cases:
· When the reference position has not yet been
established
· When the input increment (millimeter/inch) is changed at
a position other than the reference position
In these cases, the tool leaves the intermediate point in the
reference position return direction specified with bit 5 (ZMIx)
of parameter No. 1006. The intermediate point must
therefore be specified at a position from which reference
position return is possible.
2 If the G28 command is issued in the machine lock status,
the completion signal for reference position return is not set
to 1.
3 If millimeter input is selected for an inch–system machine,
the completion signal for reference position return may be
set to 1, even when the programmed tool position deviates
from the reference position by the least input increment.
This is because the least input increment is smaller than the
least command increment for the machine.
Reference Item
OPERATOR’S MANUAL II.6 REFERENCE POSITION
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.6 REFERENCE POSITION
(For Lathe) (B–62754EN)
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
4.5
2ND REFERENCE
POSITION
RETURN/3RD, 4TH
REFERENCE
POSITION RETURN
General The G30 command positions the tool to the 2nd, 3rd, or 4th reference
position, via the specified intermediate point, along the specified axis.
Then, it sets the completion signal for 2nd, 3rd, or 4th reference position
return to 1.
The 2nd, 3rd, or 4th reference position must be set in parameter No. 1241,
1242, or 1243 with coordinates in the machine coordinate system, before
issuing the G30 command.
The tool moves to the intermediate point or 2nd, 3rd, or 4th reference
position at the rapid traverse rate.
Return to the 2nd, 3rd, or 4th reference position can be performed only
after the reference position has been established.
Signal
Second reference
position return end
signals ZP21 to ZP 28
<F096>
Third reference position
return end signals ZP31
to ZP38 <F098>
Fourth reference
position return end
signals ZP41 to ZP48
<F100>
[Classification] Output signal
[Function] The second, third, and fourth reference position end signals report the tool
is at the second, third, and fourth reference positions on a controlled axis,
respectively. These signals are provided for axes in a one–to –one
correspondence. A numeric character appended to the end of a signal
represents a controlled axis number, and a numeric character immediately
following ZP represents a reference position number.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
ZP 2 1
1 : Return end signal for the first axis
2 : Return end signal for the second axis
3 : Return end signal for the third axis
:
:
2 : Second reference position return
3 : Third reference position return
4 : Fourth reference position return
[Output condition] These signals turn to “1” when:
The second, third, or fourth reference position return (G30) is
completed, and the current position is in the in–position area.
These signals turn to “0” when:
The tool moved from the reference position.
An emergency stop is applied.
A servo alarm is raised.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F096 ZP28 ZP27 ZP26 ZP25 ZP24 ZP23 ZP22 ZP21
#7 #6 #5 #4 #3 #2 #1 #0
F098 ZP38 ZP37 ZP36 ZP35 ZP34 ZP33 ZP32 ZP31
#7 #6 #5 #4 #3 #2 #1 #0
F100 ZP48 ZP47 ZP46 ZP45 ZP44 ZP43 ZP42 ZP41
Parameter
1241 Coordinate value of the second reference position on each axis in the
machine coordinate system
1242 Coordinate value of the third reference position on each axis in the ma-
chine coordinate system
1243 Coordinate value of the fourth reference position on each axis in the ma-
chine coordinate system
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
Set the coordinate values of the reference positions in the machine
coordinate system.
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
Alarm and Message
Number Message Description
046 ILLEGAL REFERENCE RE- Other than P2, P3 and P4 are commanded
TURN COMMAND for 2nd, 3rd and 4th reference position re-
turn command.
Correct program.
Caution
CAUTION
1 If the G30 command is issued in machine lock status, the
completion signal for 2nd, 3rd, or 4th reference position
return is not set to 1.
2 If millimeter input is selected for an inch–system machine,
the completion signal for 2nd, 3rd, or 4th reference position
return may be set to 1, even when the programmed tool
position deviates from the 2nd, 3rd, or 4th reference position
by the least input increment. This is because the least input
increment is smaller than the least command increment for
the machine.
Reference Item
OPERATOR’S MANUAL II.6 REFERENCE POSITION
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.6 REFERENCE POSITION
(For Lathe) (B–62754EN)
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
4.6
FLOATING
REFERENCE
POSITION RETURN
General It is possible to return the tool to the floating reference position by
commanding the G30.1.
The floating reference position is located on the machine and can be a
reference position of some sort of machine operation. It is not always a
fixed position but may vary in some cases. The floating reference position
can be set using the soft keys of MDI and can be memorized even if the
power is turned off.
Generally, the position where the tools can be replace on machining center
or milling machine is a set position on the machinery. The tools cannot
be replaced at any position. Normally the tool change position is at any
of the No. 1 to No. 4 reference position. The tool can be restored to these
positions easily by G28 or G30 command. However, depending on the
machine, the tools can be replaced at any position as long as it does not
contact the workpiece.
In lathes, the tool can generally be changed at any position unless it
touches the workpiece or tailstock.
For machinery such as these, in order to reduce the cycle time, it is
advantageous to replace tools at a position as close as possible to the
workpiece. For this purpose, change position should be changed for each
workpiece and this feature can be easily realized by this function.
Namely, the tool change position which is suitable for workpieces can be
memorized as the floating reference position and it is possible to return
the tool to the tool change position easily by commanding the G30.1.
When the G30.1 is commanded, the axis commanded goes to the specified
intermediate position with rapid traverse at first and then goes to the
floating reference position from the intermediate point with rapid
traverse. The positioning to the intermediate position or to the floating
reference position is performed at rapid traverse for each axis (non–linear
positioning). The floating reference position return completion signal
turns to “1” after completing the floating reference position return.
Signal
Floating reference
position return end
signal FRP1 to FRP8
<F116>
[Classification] Output signal
[Function] Notify the system that the tool is at the floating reference position on a
controlled axis.
A floating reference position return end signal is provided for each axis.
The number appended to each signal name indicates the number of the
controlled axis.
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
FRP 1
1 : Floating reference position return end signal of 1st axis
2 : Floating reference position return end signal of 2nd axis
3 : Floating reference position return end signal of 3rd axis
:
:
[Output condition] The signals are set to 1 in the following case:
· When the tool is positioned to within the in–position area after floating
reference position return (G30.1)
These signals are set to “0” when:
· The tool is moved from the floating reference position
· An emergency stop is applied.
· A servo alarm is raised.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F116 FRP8 FRP7 FRP6 FRP5 FRP4 FRP3 FRP2 FRP1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1201 FPC
[Data type] Bit
FPC When the floating reference position is specified using soft keys on the
current position display screen
0 : The value of the displayed relative position is not preset. (In other
words, the value does not change.)
1 : The value of the displayed relative position is preset to 0.
1244 Coodinates of the floating reference positon for each axis
[Data type] Two–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –99999999 to 99999999
This parameter specifies the coordinates of the floating reference position
for each axis. The parameter is automatically set when the floating
reference position is specified using soft keys on the current position
display screen.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
Reference Item
OPERATOR’S MANUAL II.7 FLOATING REFERENCE POSITION RE-
(For Machining Center) TURN (G30.1)
(B–62764EN)
III.11.1.7 Setting the Floating Reference Position
OPERATOR’S MANUAL II.7 FLOATING REFERENCE POSITION RE-
(For Lathe) (B–62754EN) TURN (G30.1)
III.11.1.7 Setting the Floating Reference Position
329
4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
4.7
BUTT–TYPE
REFERENCE
POSITION SETTING
General This function automates the procedure of butting the tool against a
mechanical stopper on an axis to set a reference position. The purpose of
this function is to eliminate the variations in reference position setting that
arise depending on the operator, and to minimize work required to make
fine adjustments after reference position setting.
Select the axis for which the reference position is to be set, then perform
cycle start. Then, the following operations are performed automatically:
1. The torque (force) of the selected axis is reduced to make the butting
feedrate constant, and the tool is butted against the mechanical stopper.
Then, the tool is withdrawn a parameter–set distance from the
mechanical stopper.
2. Again, the torque (force) of the selected axis is reduced, and the tool
is butted against the mechanical stopper. Then, the tool is withdrawn
a parameter–set distance from the mechanical stopper.
3. The withdrawal point on the axis is set as the reference position.
Basic procedure for
butt–type reference (1) First, set the parameters required for butt–type reference position
position setting setting.
ZMIx, bit 5 of parameter (No. 1006): Direction of reference
position setting
Parameter No. 7181: Withdrawal distance
Parameter No. 7182: Reference position setting
distance
Parameter No. 7183: Butting feedrate 1
Parameter No. 7184: Butting feedrate 2
Parameter No. 7185: Withdrawal feedrate in
reference position setting
Parameter No. 7186: Torque limit
(2) Select manual reference position return mode.
(3) By using a manual handle feed axis select signal, select the axis on
which the reference position is to be set.
(4) Perform cycle start.
This starts the cycle operation for reference position setting.
(5) During the cycle operation, the automatic operation start signal OP is
1.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
Cycle operation When no reference position has been set (APZx, bit 4 of parameter No.
1815, is 0), operations (A) to (E), below, are performed automatically to
set a reference position.
Mechanical
stopper
Current position
(A)The tool is moved along a specified axis with a limited torque until
it butts against the mechanical stopper.
The tool is moved in the direction specified with ZMIx (bit 5 of
parameter No. 1006), at the feedrate specified with parameter No.
7183, at the torque specified with parameter No. 7186 (until the
tool strikes the mechanical stopper).
Mechanical
stopper
The direction, feedrate, and torque
are specified with parameters.
(B)After the tool strikes the mechanical stopper, the tool is withdrawn
in the direction opposite to the butting direction, along the axis for
a parameter–set distance.
The tool is moved in the direction opposite to that specified with
ZMIx (bit 5 of parameter No. 1006), at the feedrate specified with
parameter No. 7185, for the distance specified with parameter No.
7181.
Mechanical
stopper
The direction, feedrate, distance,
and torque are all specified with pa-
rameters.
(C)Operations (D) and (E) are performed from the withdrawal point,
such that the tool is butted against the mechanical stopper at a
constant feedrate in reference position setting.
(D)The tool moves along the specified axis at a specified torque until
it butts against the mechanical stopper.
The tool moves in the direction specified with ZMIx (bit 5 of
parameter No. 1006), at the feedrate specified with parameter No.
7184, at the torque specified with parameter No. 7186 (until the
tool strikes the mechanical stopper).
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
Mechanical
stopper
The direction, feedrate, and torque
are all specified with parameters.
(E)After the tool strikes the mechanical stopper end on the axis, the
tool is withdrawn in the direction opposite to the butting direction,
along the axis for a parameter–set distance.
The tool is moved in the direction opposite to that specified with
ZMIx (bit 5 of parameter No. 1006), at the feedrate specified with
parameter No. 7185, for the distance specified with parameter No.
7182.
Reference position
Mechanical
stopper
The direction, feedrate, distance,
and torque are all specified with pa-
rameters.
For parameter Nos. 7183 and 7184, set the feedrates at which the
tool is moved toward the mechanical stopper with a limited torque,
considering the machine accuracy.
After the tool strikes the mechanical stopper, and the tool is
withdrawn the distance specified with parameter No. 7182, the
withdrawal point is set as the reference position on the specified
axis. Then, the reference position return end signal and reference
position establishment signal are set to 1.
After reference position return has been completed, alarm PS000
is issued. Turn the power off then back on before continuing
operation.
After the reference When the reference position has already been set (when APZx, bit 4 of
position is set parameter No. 1815, is 1), performing butt–type reference position setting
causes the tool to be positioned to the reference position at the rapid
traverse rate without the cycle operation. Upon the completion of
positioning, the reference position return end signal is set to 1.
The timing chart for the cycle operation is shown below.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
Manual reference position
return mode
Manual handle feed axis select
signals HS1A to HS1D
Automatic operation start
signal ST
Cycle operation
Automatic operation signal
OP
Reference position return end
signals ZP1 to ZP8
N%
Torque limit 100% 100%
Butting direction
Axis feedrate
Withdrawal
direction
Torque limit reach signals for
butt–type reference position set-
ting CLRCH1 to CLRCH8
N%: Torque limit (%) specified with parameter No. 7186 (%)
Signal
Torque limit reach
signals for butt–type
reference position
setting CLRCH1 to
CLRCH8 <F180>
[Classification] Output signal
[Function] These signals are used to post notification of the torque limit having been
reached for each corresponding axis during cycle operation for butt–type
reference position setting.
[Operation] Each signal is set to 1 when:
· The torque limit is reached for the corresponding axis during cycle
operation for butt–type reference position setting.
Each signal is set to 0 when:
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
· The torque limit is not reached for the corresponding axis during cycle
operation for butt–type reference position setting.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F180 CLRCH8 CLRCH7 CLRCH6 CLRCH5 CLRCH4 CLRCH3 CLRCH2 CLRCH1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1006 ZMIx
NOTE
When this parameter is changed, turn off the power before
continuing operation.
[Data type] Bit axis
ZMIx The direction of reference position return and the direction of initial
backlash at power–on.
0 : Positive direction
1 : Negative direction
7181 First withdrawal distance in butt–type reference position setting
[Data type] 2–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine 0.01 0.001 0.0001 mm
Inch machine 0.001 0.0001 0.00001 inch
[Valid data range] –99999999 to 99999999
When the butt–type reference position setting function is used, this
parameter sets a distance an axis, along which withdrawal is performed
after the mechanical stopper is hit (distance from the mechanical stopper
to the withdrawal point).
NOTE
Set the same direction as the direction set for ZMIx, bit 5 of
parameter No. 1006. If the opposite direction is set, the
cycle operation will not start.
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B–62753EN–1/01 4. REFERENCE POSITION ESTABLISHMENT
7182 Second withdrawal distance in butt–type reference position setting
[Data type] 2–word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine 0.01 0.001 0.0001 mm
Inch machine 0.001 0.0001 0.00001 inch
NOTE
Set the same direction as the direction set for ZMIx, bit 5 of
parameter No. 1006. If the opposite direction is set, the
cycle operation will not start.
[Valid data range] –99999999 to 99999999
When the butt–type reference position setting function is used, this
parameter sets a distance an axis, along which withdrawal is performed
after the mechanical stopper is hit (distance from the mechanical stopper
to the withdrawal point).
7183 First butting feedrate in butt–type reference position setting
[Data type] Word axis
[Unit of data and valid range]
Valid data range
Increment system Unit of data
IS–A, IS–B IS–C
Millimeter machine 1 mm/min 30–15000 30–12000
Inch machine 0.1 inch/min 30–6000 30–4800
When the butt–type reference position setting function is used, this
parameter sets the feedrate first used to hit the stopper on an axis.
7184 Second butting feedrate in butt–type reference position setting
[Data type] Word axis
[Unit of data and valid range]
Valid data range
Increment system Unit of data
IS–A, IS–B IS–C
Millimeter machine 1 mm/min 30–15000 30–12000
Inch machine 0.1 inch/min 30–6000 30–4800
When the butt–type reference position setting function is used, this
parameter sets the feedrate used to hit the stopper on an axis for a second
time.
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4. REFERENCE POSITION ESTABLISHMENT B–62753EN–1/01
Withdrawal feedrate (common to the first and second butting operations) in
7185
butt–type reference position setting)
[Data type] Word axis
[Unit of data and valid range]
Valid data range
Increment system Unit of data
IS–A, IS–B IS–C
Millimeter machine 1 mm/min 30–15000 30–12000
Inch machine 0.1 inch/min 30–6000 30–4800
When the butt–type reference position setting function is used, this
parameter sets the feedrate used for withdrawal along an axis after the
mechanical stopper has been hit.
7186 Torque limit value in butt–type reference position setting
[Data type] Byte axes
[Unit of data] %
[Valid data range] 0 to 100
This parameter sets a torque limit value in butt–type reference position
setting.
NOTE
When 0 is set in this parameter, 100% is assumed.
Alarm and message
Number Message Contents
000 PLEASE TURN OFF POWER A parameter which requires the
power off was input, turn off
power.
Note
NOTE
This function is supported only when an absolute–position
detector is installed.
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
5 AUTOMATIC OPERATION
337
5. CYCLE START/FEED HOLD B–62753EN–1/01
5.1
CYCLE START/FEED
HOLD
General
Start of automatic When automatic operation start signal ST is set to 1 then 0 in which
operation (cycle start) memory (MEM) mode, DNC operation mode (RMT), or manual data
input (MDI) mode, the CNC enters the automatic operation start state then
starts operating.
Signal ST, however, is ignored in the following cases:
1. When the mode is other than MEM, RMT, or MDI
2. When the feed hold signal (*SP) is set to 0
3. When the emergency stop signal (*ESP) is set to 0
4. When the external reset signal (ERS) is set to 1
5. When the reset and rewind signal (RRW) is set to 1
6. When MDI RESET key is pressed
7. When the CNC is in the alarm state
8. When the CNC is in the NOT READY state
9. When automatic operation is starting
10.When the program restart signal (SRN) is 1
11.When the CNC is searching for a sequence number.
The CNC enters the feed hold state and stops operation in the following
cases during automatic operation:
1. When the feed hold signal (*SP) is set to 0
2. When the mode is changed to manual operation mode (JOG, INC,
HND, REF, TJOG, or THND).
The CNC enters the automatic operation stop state and stops operating in
the following cases during automatic operation:
1. When a single command block is completed during a single block
operation
2. When operation in manual data input (MDI) mode has been completed
3. When an alarm occurs in the CNC
4. When a single command block is completed after the mode is changed
to other automatic operation mode or memory edit (EDIT)
The CNC enters the reset state and stops operating in the following cases
during automatic operation:
1. When the emergency stop signal (*ESP) is set to 0
2. When the external reset signal (ERS) is set to 1
3. When the reset and rewind signal (RRW) is set to 1
4. When MDI RESET key is pressed
The state of the CNC (automatic operation start, feed hold , automatic
operation stop, or reset) is posted to the PMC with status output signals
OP, SPL, and STL. See the table in the ”Signals” section for details.
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
Halt of automatic When the feed hold signal *SP is set to 0 during automatic operation, the
operation (feed hold) CNC enters the feed hold state and stops operation. At the same time,
cycle start lamp signal STL is set to 0 and feed hold lamp signal SPL is
set to 1. Re–setting signal *SP to 1 in itself will not restart automatic
operation. To restart automatic operation, first set signal *SP to 1, then
set signal ST to 1 and then to 0.
ST ST ST This signal is ignored when the
feed hold signal is set to 0.
STL STL
SPL
*SP *SP
Fig. 5.1 Time Chart for Automatic Operation
When signal *SP is set to 0 during the execution of a block containing
only the M, S, T, or B function, signal STL is immediately set to 0, signal
SPL is set to 1, and the CNC enters the feed hold state. If the FIN signal
is subsequently sent from the PMC, the CNC executes processing up until
the end of the block that has been halted. Upon the completion of that
block, signal SPL is set to 0 (signal STL remains set to 0) and the CNC
enters the automatic operation stop state.
(a) During threading
When signal *SP is set to 0 during threading, the CNC enters the feed
hold state after executing a non–threading block after the threading
blocks.
When signal *SP is set to 0 during threading with the G92 command
(threading cycle), signal SPL is immediately set to 1 but operation
continues up until the end of the retraction block following threading.
When signal *SP is set to 0 during threading with the G32 command,
signal SPL is immediately set to 1 but operation continues until the
end of a non–threading block following the threading blocks.
(Stopping feeding during threading is dangerous because the amount
of cutting will increase.)
(b) During tapping in a cannec cycle (G84)
When signal *SP is set to 0 during tapping in a canned cycle (G84),
signal SPL is immediately set to 1 but operation continues until the
tool returns to the initial level or R point level after the completion
of tapping.
(c) When a macro instruction is being executed
Operation stops after the currently executing macro instruction has
been completed.
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5. CYCLE START/FEED HOLD B–62753EN–1/01
Signal
Cycle start signal
ST <G007#2> [Classification] Input signal
[Function] Starts automatic operation.
[Operation] When signal ST is set to 1 then 0 in memory (MEM) mode, DNC
operation mode (RMT) or manual data input (MDI) mode, the CNC enters
the cycle start state and starts operation.
MEM, RMT, or MDI mode
Signal ST “1”
“0”
Start
⋅⋅⋅
Automatic operation
Feed hold signal
*SP <G008#5> [Classification] Input signal
[Function] Halts automatic operation.
[Operation] When signal *SP is set to 0 during automatic operation, the CNC enters
the feed hold state and stops operation. Automatic operation cannot be
started when signal *SP is set to 0.
MEM, RMT, or MDI mode
Signal ST “1”
“0”
Ignored
Signal *SP “1”
“0”
Start Start
Feed hold
Automatic operation
Automatic operation
signal [Classification] Output signal
OP <F000#7>
[Function] Notifies the PMC that automatic operation is in progress.
[Output condition] This signal is set to 1 or 0, according to the state of the CNC, as listed in
Table 5.1.
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
Cycle start lamp signal
STL <F000#5> [Classification] Output signal
[Function] Notifies the PMC that automatic operation start is entered.
[Output condition] This signal is set to 1 or 0, according to the state of the CNC, as listed in
Table 5.1.
Feed hold lamp signal
SPL <F000#4> [Classification] Output signal
[Function] Notifies the PMC that feed hold state is entered.
[Output condition] This signal is set to 1 or 0, according to the state of the CNC, as listed in
Table 5.1.
Table 5.1 Status of Operation
Signal name Cycle start Feed hold Automatic op-
State of lamp lamp eration lamp
the operation STL SPL OP
Cycle start state 1 0 1
Feed hold state 0 1 1
Automatic operation stop 0 0 1
state
Reset state 0 0 0
· When the reference position has not yet been established
The CNC is executing memory operation or manual data input
operation commands.
Feed hold state
The CNC is not executing memory operation nor manual data input op-
eration commands while the commands to be executed remain.
Automatic operation stop state
Memory operation or manual data input operation has been completed
and stopped.
Reset state
The automatic operation has been forcibly terminated.
NOTE
If the sequence number search is performed through MDI
panel during Memory mode (MEM), the signal op turns to
“1”.
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5. CYCLE START/FEED HOLD B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G007 ST
G008 *SP
F000 OP STL SPL
Alarm and message
Self–diagnosis During automatic operation, the machine may sometimes show no
information movement while no alarm is detected. In that case, the CNC may be
performing processing or waiting for the occurrence of an event. The state
of the CNC can be obtained using the CNC self–diagnosis function
(diagnosis numbers 000 to 015).
Detailed information on the automatic operation stop or feed hold state
can also be displayed (diagnosis numbers 020 to 025).
Reference item
OPERATOR’S MANUAL III.4.1 MEMORY OPERATION
(For Machining Center)
(B–62764EN) III.4.2 MDI OPERATION
III.7.3 CHECKING BY SELF–DIAGNOSTIC
SCREEN
OPERATOR’S MANUAL III.4.1 MEMORY OPERATION
(For Lathe) (B–62754EN)
III.4.2 MDI OPERATION
III.7.3 CHECKING BY SELF–DIAGNOSTIC
SCREEN
342
B–62753EN–1/01 5. CYCLE START/FEED HOLD
5.2
RESET AND REWIND
General The CNC is reset and enters the reset state in the following cases:
1. When the emergency stop signal (*ESP) is set to 0
2. When the external reset signal (ERS) is set to 1
3. When the reset and rewind signal (RRW) is set to 1
4. When MDI RESET key is pressed
When the CNC is reset, the resetting signal (RST) is output to the PMC.
The resetting signal (RST) is set to 0 when the resetting signal output
time, set with parameter No. 3017, has elapsed after the above conditions
have been released.
RST signal output time = Treset (Reset processing time) + (parameter
setting value) 16 msec.
Reset ON
Reset Pro-
cessing
RST signal
Treset (Parameter
setting value)
16 msec
CAUTION
Treset requires at least 16 msec. This time will be longer on
optional configurations.
When the CNC is reset during automatic operation, automatic operation
is stopped and tool movement along the controlled axis is decelerated and
stopped(*1). When the CNC is reset during the execution of the M, S, T,
or B function, signal MF, SF, TF, or BF is set to 0 within 100 ms.
Tool movement along the controlled axis is also decelerated and
stopped(*1) in manual operation (jog feed, manual handle feed,
incremental feed, or etc).
CAUTION
When the emergency stop signal (*ESP) is set to 0, the tool
is stopped by an emergency stop.
Bit 6 (CLR) of parameter No. 3402 is used to select whether the CNC
internal data (such as modal G codes) is cleared or reset when the
CNC is reset. Refer to the Appendix E, ”Status when turning on
power, when cleared, and when reset” in the Operator’s manual for
the state of the internal data when cleared or reset.
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5. CYCLE START/FEED HOLD B–62753EN–1/01
The following parameters are also used to select how to handle
processing for CNC data when the CNC is reset.
S Bit 7 (MCL) of parameter No. 3203
Whether programs created in MDI mode are erased or stored
S Bit 6 (CCV) of parameter No. 6001
Whether custom macro variables #100 to #149 are cleared or stored
S Bit 7 (CLV) of parameter No. 6001
Whether custom macro local variables #1 to #33 are cleared or
stored
D Reset & Rewind When the reset & rewind signal (RRW) is set to 1, reset is performed and
the following rewinding operation is also performed.
1. When the DNC operation mode, and a portable tape reader is
connected as the current input/output device, the tape reader is
rewound.
While the tape reader is being rewound, the rewinding–in–progress
signal (RWD) is output. This signal goes 0 when the tape reader has
been rewound.
2. In cases other than case 1, the head of the selected main program is
searched for. Setting RWM, bit 2 of parameter no. 3001, determines
whether the rewinding–in–progress signal is output.
When RWM is set to 1:
The rewinding–in–progress signal is output. It is set to 1, then set to
0 after about 100 ms. Since searching for the main program in memory
takes little time, when the rewinding–in–progress signal (RWD) is set
to 0, the main program has already been searched for.
Signal
External reset signal
ERS<G008#7>
[Classification] Input signal
[Function] Reset the CNC.
[Operation] Turning the signal ERS to 1 resets the CNC and enters the reset state.
While the CNC is reset, the resetting signal RST turns to 1.
Reset & rewind signal
RRW<G008#6>
[Classification] Input signal
[Function] CNC is reset and a program under an automatic operation is rewound.
[Operation] As described in the item, “RESET AND REWIND”.
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
Resetting signal RST
<F001#1>
[Classification] Output signal
[Function] Notifies the PMC that the CNC is being reset. This signal is used for reset
processing on the PMC.
[Output condition] This signal is set to 1 in the following cases:
1. When the emergency stop signal (*ESP) is set to 0
2. When the external reset signal (ERS) is set to 1
3. When the reset & rewind signal (RRW) is set to 1
4. When MDI RESET key is pressed
This signal is set to 0 in the following case:
When the resetting signal output time, set with parameter No. 3017, has
elapsed after the above conditions have been released and the CNC is reset
Rewinding signal RWD
<F000#0>
[Classification] Output signal
[Function] Notifies the PMC that the CNC is being rewound.
[Output condition] As described in the item, “RESET AND REWIND”.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G008 ERS RRW
F000 RWD
F001 RST
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3001 RWM
[Data type] Bit
RWM RWD signal indicating that rewinding is in progress
0: Output only when the tape reader is being rewound by the reset and
rewind signal RRW
1: Output when the tape reader is being rewound or a program in
memory is being rewound by the reset and rewind signal RRW
345
5. CYCLE START/FEED HOLD B–62753EN–1/01
3017 Output time of reset signal RST
[Data type] Byte
[Unit of data] 16 ms
[Valid data range] 0 to 255
To extend the output time of reset signal RST, the time to be added is
specified in this parameter.
RST signal output time = time required for reset + parameter value
16 ms
#7 #6 #5 #4 #3 #2 #1 #0
3203 MCL
[Data type] Bit
MCL Whether a program prepared in the MDI mode is cleared by reset
0: Not deleted
1: deleted
#7 #6 #5 #4 #3 #2 #1 #0
3402 CLR
[Data type] Bit
CLR Reset key on the CRT/MDI panel, external reset signal, reset and rewind
signal, and emergency stop signal
0: Cause reset state.
1: Cause clear state.
#7 #6 #5 #4 #3 #2 #1 #0
6001 CLV CCV
[Data type] Bit
CCV Custom macro’s common variables Nos. 100 through 149
0: Cleared to “vacant” by reset
1: Not cleared by reset
CLV Custom macro’s local variables Nos. 1 through 33
0: Cleared to “vacant” by reset
1: Not cleared by reset
Reference item
OPERATOR’S MANUAL APPENDIX E STATUS WHEN TURNING POWER ON,
(For Machining Center) WHEN CLEAR AND WHEN RESET
(B–62764EN)
OPERATOR’S MANUAL APPENDIX E STATUS WHEN TURNING POWER ON,
(For Lathe) (B–62754EN) WHEN CLEAR AND WHEN RESET
346
B–62753EN–1/01 5. CYCLE START/FEED HOLD
5.3 Before machining is started, the automatic running check can be
executed. It checks whether the created program can operate the machine
TESTING A as desired. This check can be accomplished by running the machine
PROGRAM actually or viewing the position display change without running the
machine.
5.3.1
Machine Lock
General The change of the position display can be monitored without moving the
machine.
When all–axis machine lock signal MLK, or each–axis machine lock
signals MLK1 to MLK8 are set to 1, output pulses (move commands) to
the servo motors are stopped in manual or automatic operation. The
commands are distributed, however, updating the absolute and relative
coordinates. The operator can therefore check if the commands are
correct by monitoring the position display.
Signal
All–axis machine lock
signal
MLK <G044#1>
[Classification] Input signal
[Function] Places all controlled axes in the machine lock state.
[Operation] When this signal is set to 1, pulses (move commands) are not output to
the servo motors for all axes in manual or automatic operation.
Each–axis machine lock
signals
MLK1 to MLK8
<G108> [Classification] Input signal
[Function] Place the corresponding controlled axes in the machine lock state.
These signals are provided for each controlled axis. The signal number
corresponds to the number of the controlled axis.
MLK 1
1. Machine lock for the 1st axis
2. Machine lock for the 2nd axis
3. Machine lock for the 3rd axis
[Operation] When these signals are set to 1, pulses (move commands) are not output
to the servo motors for the corresponding axes (1st to 8th) in manual or
automatic operation.
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5. CYCLE START/FEED HOLD B–62753EN–1/01
All–axis machine lock
check signal
MMLK <F004#1>
[Classification] Output signal
[Function] Notifies the PMC of the state of the all–axis machine lock signal.
[Output condition] This signal is set to 1 in the following case:
– When all–axis machine lock signal MLK is set to 1
This signal is set to 0 in the following case:
– When all–axis machine lock signal MLK is set to 0
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G044 MLK
G108 MLK8 MLK7 MLK6 MLK5 MLK4 MLK3 MLK2 MLK1
F004 MMLK
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
Note
NOTE
1 Automatic operation in the machine lock state (M, S, T,
and B commands)
Machine lock applies only to move commands along
controlled axes. Updating modal G codes or setting a
coordinate system is performed normally. M, S, T, and B
(2nd auxilialy function) commands are also performed
normally.
2 Reference position return in the machine lock state
(G27, G28, and G30)
When the reference position return command (G28), or 2nd
to 4th reference position return command (G30), is
executed for an axis in the machine lock state, distribution
and position updating are performed. The tool, however, is
not returned to the reference position. The reference
position return completion signals (ZP1 to ZP4) are not
output.
The reference position return check command (G27) is
ignored in the machine lock state.
3 Turning on/off the machine lock signal during
movement along an axis
When the machine lock signal for an axis is set to 1 during
movement along the axis that is not in the machine lock
state, the axis is immediately placed in the machine lock
state and output pulses (move commands) to the servo
motor are stopped. The tool is decelerated and stopped
with the automatic acceleration/deceleration function.
On the other hand, when the machine lock signal for an axis
is set to 0 during distribution of the move command along
the axis in the machine lock state, pulse (move command)
output for the axis is immediately restarted. The tool is
accelerated with the automatic acceleration/deceleration
function.
Reference item
OPERATOR’S MANUAL III.5.1 MACHINE LOCK AND AUXILIARY
(For Machining Center) FUNCTION LOCK
(B–62764EN)
OPERATOR’S MANUAL III.5.1 MACHINE LOCK AND AUXILIARY
(For Lathe) (B–62754EN) FUNCTION LOCK
349
5. CYCLE START/FEED HOLD B–62753EN–1/01
5.3.2
Dry Run
General Dry run is valid only for automatic operation.
The tool is moved at a constant feedrate(*1) regardless of the feedrate
specified in the program. This function is used, for example, to check the
movement of the tool without a workpiece.
CAUTION
This feedrate depends on the specified parameters, the
manual rapid traverse switching signal (RT), manual
feedrate override signals (*JV0 to *JV15), and whether the
command block specifies rapid traverse or cutting feed, as
listed in the table below.
Manual rapid Program command
traverse
switching Rapid traverse Feed
signal (RT)
1 Rapid traverse rate Max. cutting feedrate
0 Dry run speedJV,or rapid Dry run feedrateJV
traverse rate*1
Max. cutting feedrate Setting by parameter No.1422
Rapid traverse rate Setting by parameter No.1420
Dry run feedrate Setting by parameter No.1410
JV Manual feedrate override
*1:Dry run feedrate x JV when parameter RDR (bit 6 of No. 1401) is 1.
Rapid traverse rate when parameter RDR is 0.
Signal
Dry run signal
DRN <G046#7>
[Classification] Input signal
[Function] Enables dry run.
[Operation] When this signal is set to 1, the tool is moved at the feedrate specified for
dry run.
When this signal is set to 0, the tool is moved normally.
CAUTION
When the dry run signal is changed from 0 to 1 or 1 to 0
during the movement of the tool, the feedrate of the tool is
first decelerated to 0 before being accelerated to the
specified feedrate.
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
Dry run check signal
MDRN <F002#7>
[Classification] Output signal
[Function] Notifies the PMC of the state of the dry run signal.
[Output condition] This signal is set to 1 in the following case:
– When dry run signal DRN is set to 1
This signal is set to 0 in the following case:
– When dry run signal DRN is set to 0
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G046 DRN
F002 MDRN
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1401 RDR TDR
[Data type] Bit
TDR Dry run during threading or tapping (tapping cycle G74 or G84; rigid
tapping)
0 : Enabled
1 : Disabled
RDR Dry run for rapid traverse command
0 : Disabled
1 : Enabled
1410 Dry run rate
[Data type] Word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Set the dry run rate when the manual feedrate is overridden by 100%.
1420 Rapid traverse rate for each axis
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 30 – 240000 6 – 100000
Inch machine 0.1 inch/min 30 – 96000 6 – 48000
Rotation axis 1 deg/min 30 – 240000 30 – 100000
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5. CYCLE START/FEED HOLD B–62753EN–1/01
Set the rapid traverse rate when the rapid traverse override is 100% for
each axis.
1422 Maximum cutting feedrate for all axes
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 240000 6 – 100000
Inch machine 0.1 inch/min 6 – 96000 6 – 48000
Specify the maximum cutting feedrate.
A feedrate in the tangential direction is clamped in cutting feed so that it
does not exceed the feedrate specified in this parameter.
NOTE
To specify the maximum cutting feedrate for each axis, use
parameter No. 1430 instead.
Reference item
OPERATOR’S MANUAL III.5.4 Dry run
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.5.4 Dry run
(For Lathe) (B–62754EN)
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5.3.3
Single Block
General Single block operation is valid only for automatic operation.
When the single block signal (SBK) is set to 1 during automatic operation,
the CNC enters the automatic operation stop state after executing the
current block. In subsequent automatic operation, the CNC enters the
automatic operation stop state after executing each block in the program.
When the single block signal (SBK) is set to 0, normal automatic
operation is restored.
Single block operation during the execution of custom macro statements
depends on the setting of bit 5 (SBM) of parameter No. 6000, as follows:
SBM = 0: Operation does not stop in the custom macro statements but
stops once the next NC command has been executed.
SBM = 1: Operation stops after each block in the custom macro
statements.
When the CNC is in the automatic operation stop state during single block
operation, the mode can be changed to manual data input (MDI), manual
handle feed (HND), incremental feed (INC), or jog feed (JOG), by using
the mode select signals (MD1, MD2, and MD4).
Signal
Single block signal
SBK <G046#1>
[Classification] Input signal
[Function] Enables single block operation.
[Operation] When this signal is set to 1, single block operation is performed. When
this signal is set to 0, normal operation is performed.
Single block check signal
MSBK <F004#3>
[Classification] Output signal
[Function] Notifies the PMC of the state of the single block signal.
[Output condition] This signal is set to 1 in the following case:
– When single block signal SBK is set to 1
This signal is set to 0 in the following case:
– When single block signal SBK is set to 0
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Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G046 SBK
F004 MSBK
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
6000 SBM
[Data type] Bit
SBM Custom macro statement
0: Not stop the single block
1: Stops the single block
NOTE
SBM is valid when NOP (bit 0 of parameter No. 3404) is set
to 0.
Caution
CAUTION
1 Operation in thread cutting
When the SBK signal turns to “1” during thread cutting,
operation stops after execution of the first non-thread
cutting block after the thread cutting command.
2 Operation in canned cycle
When the SBK signal turns to “1” during canned cycle
operation, the operation stops at each positioning,
approach, drilling and retreat instead of the end of the block.
The SPL signal turns to “1” while the STL signal turns to “0”,
showing that the end of the block has not been reached.
When the execution of one block is completed, the STL and
SPL signals turn to “0” and the operation is stopped.
Reference item
OPERATOR’S MANUAL III.5.5 Single block
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.5.5 Single block
(For Lathe) (B–62754EN)
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5.4
MANUAL ABSOLUTE
ON/OFF
General This function selects whether the movement of the tool with manual
operation (such as jog feed and manual handle feed) is counted for
calculating the current position in the workpiece coordinate system. A
check signal is also output to indicate whether the manual absolute
function in the CNC is turned on or off.
When manual absolute When manual operation interrupts during automatic operation:
turns on (manual i) At the end of the block where manual operation interrupts, the tool
absolute signal *ABSM position moves in parallel by the manual move amount, regardless of
=0) the absolute or incremental command.
ii) In subsequent blocks, the parallel-moved tool position remains
unchanged until an absolute command block appears. Therefore, if all
blocks are programmed by incremental commands, the tool keeps the
parallel-moved position until machining ends.
In case of incremental commands
Manual
intervention
End
point
Programmed tool path The tool returns to the programmed
tool path when an absolute command
block is encountered.
Fig. 5.4 (a) Manual absolute ON
CAUTION
If the machining end position has shifted by the manual
move amount because all blocks are programmed by
incremental commands only, the present position is
displayed shifted by the manual move amount.
When manual absolute The manual move amount is not counted to the present position on the
turns off (manual workpiece coordinate system. The present position display on the CRT
absolute signal includes the manual move amount. The display is reset to the initial value
*ABSM=1) (before manual operation) when the control is reset, or when operation in
the automatic operation mode MEM, RMT, or MDI is started after the
manual operation.
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5. CYCLE START/FEED HOLD B–62753EN–1/01
During automatic operation, if manual intervention of a block interrupts,
the tool position moves in parallel by the manual move amount,
regardless of the absolute or incremental command at the end point of that
block, as well as at the end point of subsequent blocks.
Actual tool path
(The tool moves along this path, regardless of The actual end point
absolute command or incremental command) always moves in parallel
Manual in-
tervention
End
Programmed tool path point
Fig. 5.4 (b) Manual absolute OFF
The present position display at the finish of the operation shows an end
point value on the program as if manual intervention had not been
executed. However, the tool position moves in parallel.
Signal
Manual absolute signal
*ABSM <G006#2>
[Classification] Input signal
[Function] Turns the manual absolute function on or off.
[Operation] When this signal is set to 1, the control unit operates as follows:
– Turns off the manual absolute function.
When this signal is set to 0, the control unit operates as follows:
– Turns on the manual absolute function.
Manual absolute check
signal
MABSM [Classification] Output signal
<F004#2> [Function] Notifies the PMC of the state of the manual absolute signal.
[Output condition] This signal is set to 1 in the following case:
– When the manual absolute signal *ABSM is set to 0
This signal is set to 0 in the following case:
– When manual absolute signal *ABSM is set to 1
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G006 *ABSM
F004 MABSM
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
Reference item
OPERATOR’S MANUAL III.3.5 Manual absolute ON/OFF
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.3.5 Manual absolute ON/OFF
(For Lathe) (B–62754EN)
357
5. CYCLE START/FEED HOLD B–62753EN–1/01
5.5
OPTIONAL BLOCK
SKIP/ADDITION OF
OPTIONAL BLOCK
SKIP
General When a slash followed by a number (/n, where n = 1 to 9) is specified at
the head of a block, and optional block skip signals BDT1 to BDT9 are
set to 1 during automatic operation, the information contained in the block
for which /n, corresponding to signal BDTn, is specified is ignored (from
/n to the end of the block).
(Example) /2 N123 X100. Y200. ;
Input signal Code specified at teh head of a block
BDT1 / or /1 (Note 1)
BDT2 /2
BDT3 /3
BDT4 /4
BDT5 /5
BDT6 /6
BDT7 /7
BDT8 /8
BDT9 /9
NOTE
Number 1 for /1 can be omitted. However, when two or more
optional block skip switches are used in one block, number
1 for /1 cannot be omitted.
(Example)
//3 N123 X100. Y200. ; — Invalid
/1 /3 N123 X100. Y200. ; — Valid
The following figures show the relationship between the timing, when
optional block skip signals (BDT1 to BDT9) are set to 1, and the ignored
information:
1. When BDTn is set to 1 before the CNC starts reading a block
containing /n, the block is ignored.
BDTn ”1”
”0”
ÄÄÄÄ
Reading by CNC ³ ...; /n N123 X100. Y200. ; N234
....
Ignored
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
2. When BDTn is set to 1 while the CNC is reading a block containing
/n, the block is not ignored.
BDTn ”1”
”0”
Reading by CNC ³ ...; /n N123 X100. Y200. ; N234 ....
Not ignored
3. When BDTn, currently set to 1, is set to 0 while the CNC is reading
a block containing /n, the block is ignored.
BDTn ”1”
”0”
ÄÄÄÄ
Reading by CNC ³ ...; /n N123 X100. Y200. ; N234 ....
Ignored
4. When two or more optional block skip switches are specified in a block
and BDTn, corresponding to one of them, is set to 1, the block is
ignored.
BDT3 ”1”
”0”
Reading by CNC ³
ÄÄÄÄ
...;/1 /3 /5 N123 X100. Y200. ; N234
ÄÄÄÄ
....
Ignored
Signal
Optional block skip
signals
BDT1 <G044#0>
BDT2 to BDT9 <G045>
[Classification] Input signal
[Function] Select whether a block containing /n is to be executed or ignored.
[Operation] During automatic operation, a block containing /n in the program is
ignored when the corresponding optional block skip signal is set to 1. It
is executed normally when the signal is set to 0.
359
5. CYCLE START/FEED HOLD B–62753EN–1/01
Optional block skip
check signals
MBDT1 <F004#0>
MBDT2 to MBDT9
<F005> [Classification] Output signal
[Function] Notify the PMC of the states of the optional block skip signals BDT1 to
BDT9. Nine signals are provided, corresponding to the nine optional
block skip signals. Signal MBDTn corresponds to signal BDTn.
[Output condition] Signal MBDTn is set to 1 in the following case:
– When the corresponding optional block skip signal (BDTn) is set to 1
Signal MBDTn is set to 0 in the following case:
– When the corresponding optional block skip signal (BDTn) is set to 0
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G044 BDT1
G045 BDT9 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2
F004 MBDT1
F005 MBDT9 MBDT8 MBDT7 MBDT6 MBDT5 MBDT4 MBDT3 MBDT2
Note
NOTE
1 This function is ignored when programs are loaded into
memory. Blocks containing /n are also stored in memory,
regardless of how the optional block skip signal is set.
Programs stored in memory can be output, regardless of
how the optional block skip signals are set.
Optional block skip is effective even during sequence
number search operation.
2 Position of a slash
A slash (/) must be specified at the head of a block. If a slash
is placed elsewhere, the information from the slash to
immediately before the EOB code is ignored.
3 TV and TH check
When an optional block skip signal is “1”. TH and TV checks
are made for the skipped portions in the same way as when
the optional block skip switch is “0”.
Reference item
OPERATOR’S MANUAL II.13.2 Program section configuration
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.13.2 Program section configuration
(For Lathe) (B–62754EN)
360
B–62753EN–1/01 5. CYCLE START/FEED HOLD
5.6
SEQUENCE NUMBER
COMPARISON AND
STOP
General During program execution, this function causes a single block stop right
after a block with a specified sequence number is executed.
To use this function, first specify the program number (1 to 9999) of a
program that contains a sequence number where operation is to be stopped
and the sequence number on the setting data screen:
With this setting, a single block stop occurs after the execution of the
block with the specified sequence number during automatic operation.
Setting data Setting data
– SEQUENCE STOP (PROGRAM NO.)
Specify the program number (1 to 9999) of a program to which a
sequence to be stopped belongs.
– SEQUENCE STOP (SEQUENCE NO.)
Specify the sequence number (1 to 99999) of a sequence to be stopped.
Note
NOTE
After the specified sequence number is found during the
execution of the program, the sequence number set for
sequence number compensation and stop is decremented
by one. When the power is turned on, the setting of the
sequence number is 0.
Reference item
OPERATOR’S MANUAL III.11.4.4 Sequence Number Comparison and Stop
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.11.4.8 Sequence Number Comparison and Stop
(For Lathe) (B–62754EN)
361
5. CYCLE START/FEED HOLD B–62753EN–1/01
5.7
PROGRAM RESTART
General A program may be restarted at a block by specifying the sequence number
of the block, after automatic operation is stopped because of a broken tool
or for holidays. This function can also be used as a high–speed program
check function.
There are two types of restart methods.
P type: Restart after a tool is broken down
Q type: Restart after holidays
Signal
Program restart signal
SRN<G006#0>
[Classification] Input signal
[Function] Selects program restart.
[Operation] When the program restart signal is set to logical 1 to search for the
sequence number of the block to be restarted, the CRT screen changes to
the program restart screen. When the program restart signal is set to
logical 0, and automatic operation is activated, the tool is moved back to
the machining restart point at dry run speed along the axes one by one in
the sequence specified in parameter No. 7310. When the tool is set to the
restart point, machining restarts.
Program restart under
way signal
SRNMV<F002#4>
[Classification] Output signal
[Function] Indicates the program is being restarted.
[Output condition] The program restart under way signal becomes logical 1 when:
– The program restart signal is set to logical 0 after the CRT screen
changes to the program restart screen.
The signal is reset to logical 0 when:
– The program restart sequence ends (the tool has been moved to the
restart point on all controlled axes).
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G006 SRN
F002 SRNMV
Parameter
7310 Movement sequence to program restart position
Setting entry is accepted.
[Data type] Byte
[Valid data range] 1 to no. of controlled axes
This parameter sets the axis sequence when the machine moves to the
restart point by dry run after a program is restarted.
[Example]
The machine moves to the restart point in the order of the fourth, first,
second, and third axes one at a time when the first axis = 2, the second
axis = 3, the third axis = 4, and the fourth axis = 1 are set.
Alarm and message
Number Message Description
094 P TYPE NOT ALLOWED P type cannot be specified when the pro-
(COORD CHG) gram is restarted. (After the automatic op-
eration was interrupted, the coordinate
system setting operation was per-
formed.) Perform the correct operation
according to the operator’s manual.
095 P TYPE NOT ALLOWED P type cannot be specified when the
(EXT OFS CHG) program is restarted. (After the auto-
matic operation was interrupted, the
external workpiece offset amount
changed.)
096 P TYPE NOT ALLOWED P type cannot be specified when the
(WRK OFS CHG) program is restarted. (After the auto-
matic operation was interrupted, the
workpiece offset amount changed.)
097 P TYPE NOT ALLOWED P type cannot be specified when the
(AUTO EXEC) program is restarted. (After power ON,
after emergency stop or P / S alarm 94
to 97 were reset, no automatic opera-
tion was performed.) Perform automat-
ic operation.
098 G28 FOUND IN SE- A command of the program restart was
QUENCE RETURN specified without the reference position
return operation after power ON or
emergency stop, and G28 was found
during search.
Perform the reference position return.
099 MDI EXEC NOT AL- After completion of search in program
LOWED AFT. SEARCH restart, a move command is given with
MDI.
363
5. CYCLE START/FEED HOLD B–62753EN–1/01
Warning
WARNING
As a rule, the tool cannot be returned to a correct position
under the following conditions.
Special care must be taken in the following cases since
none of them cause an alarm:
⋅ Manual operation is performed when the manual
absolute mode is OFF.
⋅ Manual operation is performed when the machine is
locked.
⋅ When the mirror image is used.
⋅ When manual operation is performed in the course of
axis movement for returning operation.
⋅ When the program restart is commanded for a block
between the block for skip cutting and subsequent
absolute command block.
⋅ When program restart specified for an intermediate block
for a multiple repetitive canned cycle
Reference item
OPERATOR’S MANUAL III.4.3 PROGRAM RESTART
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.4.3 PROGRAM RESTART
(For Lathe) (B–62754EN)
364
B–62753EN–1/01 5. CYCLE START/FEED HOLD
5.8
TOOL RETRACTION
AND RETURN
(M series)
General The tool can be retracted from a workpiece to replace the tool, if damaged
during machining, or to check the status of machining. Then, the tool can
be returned to restart machining efficiently.
:Position in which the tool escape signal is turned to “1”.
:Programmed escape position
:Position to which the tool is retracted by manual operation.
:Retraction
:Manual operation
:Return operation
:Re-positioning
Z
FIg. 5.8 Path of tool retraction and return for M series
Basic procedure for tool When tool retraction signal TRESC input from the PMC turned to “1”
retraction and return while automatic operation is started, stopped, or held , the tool is
retracted by the distance specified in the program. The position to
which the tool retracts is called the retraction position. When TRESC
turned to “1” while automatic operation is started, if a block is being
executed, the tool is retracted after the block is suspended. When
retraction ends, the machine enters the automatic operation hold state.
The clearance and direction can be specified by the program. If these
values are not specified by the program, the tool is not retracted.
When TRESC turned to “1”, the machine enters the tool retraction
mode, and tool retraction mode signal TRACT turned to “1” to notify
the PMC that the machine has entered the tool retraction mode.
365
5. CYCLE START/FEED HOLD B–62753EN–1/01
D In the manual mode, when it is necessary to replace the tool or measure
workpieces, the tool can be moved manually, such as by manual
continuous feed, or manual handle feed. This operation is called
manual retraction. The path along which the tool retracts is
automatically stored in the control unit. The number of paths which
can be stored, however, is limited.
D Set automatic operation mode again. Set the tool return signal TRRTN
to 1, then to 0. Then, the control unit traces back the path of the
manually moved tool to automatically return the tool to the retract
position. This operation is called return. When the tool has been
returned to the retraction position, tool retraction completion signal
TRSPS is turned to “1”.
D When the cycle is started at the retraction position, the tool is first
returned to the position where TRESC was turned to “1”. This
operation is called repositioning. When repositioning completes,
TRACT is turned to “0” to notify the PMC of the end of the tool
retraction mode. Then the operation differs according to the status of
automatic operation when the machine entered the tool retraction
mode.
- When the machine enters the tool retraction mode while automatic
operation is started, the automatic operation that has been held is
resumed after the tool is repositioned.
- When the machine enters the tool retraction mode while automatic
operation is stopped or held, the machine returns to the same mode
after the tool is repositioned. If the cycle is restarted, automatic
operation is resumed.
Retract Manual Retract
Retraction position retraction Return position Re–positioning
Tool retraction signal
TRESC <G059#0>
Tool retraction mode signal
TRACT <F092#3>
Tool return completion signal
TRSPS <F092#5>
Tool return signal
TRRTN <G059 #1>
Cycle start signal
ST <G007#2>
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
Signal
Tool retraction signal
TRESC<G059#0>
[Classification] Input signal
[Function] Tool retraction mode is selected.
[Operation] When this signal is turned to 1, the control unit retracts the tool by a
pre–programmed distance.
Tool retraction mode
signal TRACT<F092#3>
[Classification] Output signal
[Function] This signal reports that tool retraction mode is set. When the control unit
is reset while the signal is 1, the signal is turned to 0, and tool retraction
mode is canceled.
[Output condition] The signal is turned to 1 when:
S Tool retraction mode is selected.
The signal is turned to 0 when:
S Tool retraction mode is not selected.
Tool return signal
TRRTN<G059#1>
[Classification] Input signal
[Function] In tool retraction mode, a tool that has been retracted manually along an
axis is returned to the retract position along the same axis.
[Operation] When this signal is turned to 1, the control unit traces back the path of the
manually moved tool to automatically return the tool to the retract
position.
Tool return completion
signal TRSPS<F092#5>
[Classification] Output signal
[Function] This signal reports that the tool is in the retract position in tool retraction
mode. When this signal is 0, re–positioning cannot be performed by
pressing the cycle start button.
[Output condition] The signal is set to 1 when:
S Retraction has been completed.
S The tool has been returned to the retract position.
The signal is set to 0 when:
S The tool is not in the retract position in tool retraction mode.
367
5. CYCLE START/FEED HOLD B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G059 TRRTN TRESC
#7 #6 #5 #4 #3 #2 #1 #0
F092 TRSPS TRACT
Warning
WARNING
The retraction axes and retraction distances specified with
G10.6 need to be changed in appropriate blocks depending
on the figure to be machined. An incorrectly specified
retraction distance may damage a workpiece, the machine,
or the tool. So, be very careful when specifying a retraction
distance.
Reference item
OPERATOR’S MANUAL III. 4.8 Tool Retraction and Return
(For Machining Center)
(B–62764EN)
368
B–62753EN–1/01 5. CYCLE START/FEED HOLD
5.9
EXACT STOP/EXACT
STOP MODE/
TAPPING MODE/
CUTTING MODE
(M SERIES)
General NC commands can be used to control a feedrate in continuous cutting feed
blocks as described below.
Exact stop (G09) The tool is decelerated in a block specifying G09, and an in–position
check (*1) is performed. When the feed motor falls in position, the tool
is moved by the next block. This function may be used to produce a sharp
edge at the corner of a workpiece.
Exact Stop Mode (G61) When G61 is commanded, deceleration of cutting feed command at the
end point and inposition check is performed per block thereafter. This
G61 is valid till G62 (automatic corner override), G63 (tapping mode),
or G64 (cutting mode), is commanded.
Tapping Mode (G63) When G63 is commanded, feed rate override is ignored (always regarded
as 100%), and feed hold also becomes invalid. Cutting feed does not
decelerate at the end of block to transfer to the next block. This G63 is
valid till G61 (exact stop mode), G62 (automatic corner override), or G64
(cutting mode) is commanded.
Cutting Mode (G64) When G64 is commanded, deceleration at the end point of each block
thereafter is not performed and cutting goes on to the next block. This
command is valid till G61 (exact stop mode), G62 (automatic corner
override), or G63 (tapping mode) is commanded.
However, in G64 mode, feed rate is decelerated to zero and in–position
check is performed in the following case;
1) Positioning mode (G00, G60)
2) Block with exact stop check (G09)
3) Next block is a block without movement command
*1 The term in–position indicates that the servo motor reaches in a range
of positions specified by a parameter. See Section 7.2.6.1 and 7.2.6.2
for details.
(Example) Tool paths from block (1) to block (2)
Y
In–position check
Tool path in the exact stop mode
Tool path in the cutting mode or
tapping mode
0 X
369
5. CYCLE START/FEED HOLD B–62753EN–1/01
Reference item
OPERATOR’S MANUAL III.5.4.1 Exact Stop (G09, G61)
(For Machining Center) Cutting Mode (G64)
(B–62764EN) Tapping Mode (G63)
370
B–62753EN–1/01 5. CYCLE START/FEED HOLD
5.10
BALANCE CUT
(2–PATH CONTROL
FOR T SYSTEM)
General When a thin workpiece is to be machined as shown in fig. NO TAG, a
precision machining can be achieved by machining each side of the
workpiece with a tool simultaneously;this function can prevent the
workpiece from distortion that results when only one side is machined at
a time. When both sides are machined at the same time, the movement
of one tool must synchronize with that of the other tool. Otherwise, the
workpiece may vibrate, resulting in poor machining. With this function,
the movement of one tool post can easily synchronize with that of the
other tool post.
Fig. 5.10 Balance cut
Alarm and message
Message Contents
163 COMMAND G68/G69 G68 and G69 are not independently
INDEPENDENTLY commanded in balance cut.
(2–system control) Correct program.
371
5. CYCLE START/FEED HOLD B–62753EN–1/01
Caution
CAUTION
1 If feed hold operation is performed during balance cutting
using both tool posts, balance cut processing is not
performed at restart time, it is performed when the next
move command is specified for both tool posts.
2 Balance cutting is not performed in dry run or machine lock
state.
3 When rapid traverse operation is specified, balance cut
processing is not performed.
4 A workpiece for which thread cutting has been performed in
the balance cut mode cannot be subjected to thread cutting
in the cancel mode. Thread cutting starts at a different
position.
5 Balance cut only starts cutting feed on both tool posts at the
same time; it does not maintain synchronization thereafter.
To synchronize all the movements of both tool posts, the
data for both tool posts, such as the travel distance and
feedrate, must be the same.
Note
NOTE
1 Time delay before the pulse distribution of both tool posts
is started is 2 ms or shorter.
2 In the balance cut mode, synchronization is established at
the start of a move block, so movement may momentarily
stop.
3 The cancel mode (G69) is set by a reset.
4 When the option ”mirror image for double turrets” is
selected, the balance cut function cannot be used.
Reference item
OPERATOR’S MANUAL II. 21.4 Balance Cut (G68, G69)
(For Lathe) (B–62754EN)
372
B–62753EN–1/01 5. CYCLE START/FEED HOLD
5.11
DNC OPERATION
General By activating automatic operation during the DNC operation mode
(RMT), it is possible to perform machining (DNC operation) while a
program is being read in via the reader/puncher interface, or remote buffer.
If the floppy cassette directory display option is available, it is possible
to select files (programs) saved in an external input/output unit of a floppy
format (Handy File, Floppy Cassettes, or FA card) and specify (schedule)
the sequence and frequency of execution for automatic operation.
To use the DNC operation function, it is necessary to set the parameters
related to the reader/punch interface, and remote buffer in advance.
Signal
DNC operation select
signal
DNCI<G043#5>
[Classification] Input signal
[Function] Selects the DNC operation mode (RMT).
To select the DNC operation mode (RMT), it is necessary to select the
memory operation mode (MEM) and set the DNC operation select signal
to logical 1 simultaneously.
[Operation] When the DNC operation select signal becomes logical 1, the control unit
operates as follows:
– If the memory mode (MEM) has not been selected, the signal is
ignored, and nothing happens.
– If the memory operation mode (MEM) has been selected, the DNC
operation mode (RMT) is selected, and DNC operation becomes
possible. In this case, the DNC operation selection confirm signal
MRMT becomes logical 1.
DNC operation selection
confirm signal
MRMT<F003#4>
[Classification] Output signal
[Function] Indicates that the DNC operation mode (RMT) has been selected.
[Output condition] The DNC operation selection confirm signal becomes logical 1 when:
– The DNC operation mode (RMT) is selected.
The DNC operation selection confirm signal becomes logical 0 when:
– The DNC operation mode (RMT) is deselected.
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5. CYCLE START/FEED HOLD B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G043 DNCI
F003 MRMT
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
0100 ND3
Setting entry is accepted.
[Data type] Bit
ND3 In DNC operation, a program is:
0 : Read block by block. (A DC3 code is output for each block.)
1 : Read continuously until the buffer becomes full. (A DC3 code is
output when the buffer becomes full.)
NOTE
In general, reading is performed more efficiently when
ND3=1. This specification reduces the number of buffering
interruptions caused by reading of a series of blocks
specifying short movements. This reduces the cycle time.
Alarm and message
Number Message Description
086 DR SIGNAL OFF When entering data in the memory by
using Reader / Puncher interface, the
ready signal (DR) of reader / puncher
was off.
Power supply of I/O unit is off or cable
is not connected or a P.C.B. is defec-
tive.
123 CAN NOT USE MACRO Macro control command is used dur-
COMMAND IN DNC ing DNC operation.
Modify the program.
210 CAN NOT COMAND M198 and M99 are executed in the
M198/M199 schedule operation. Or M198 is
executed in the DNC operation.
Reference item
OPERATOR’S MANUAL III.4.4 SCHEDULING FUNCTION
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.4.4 SCHEDULING FUNCTION
(For Lathe) (B–62754EN)
CONNECTION MANUAL 13.1 READER/PUNCHER INTERFACE
13.2 REMOTE BUFFER
374
B–62753EN–1/01 5. CYCLE START/FEED HOLD
5.12
MANUAL
INTERVENTION AND
RETURN
General If the tool movement along the axes is stopped by a feed hold during
automatic operation, then restarted after manual intervention such as tool
exchange, the tool moves back to the point of intervention before
automatic operation is resumed.
This function is easy to operate because unlike the program restart
function or the tool retract and restore function, it is unnecessary to
operate switches on the operator’s panel or MDI keys.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
7001 MIN
[Data type] Bit
MIN The manual intervention and return function is:
0 : Disabled.
1 : Enabled.
Warning
WARNING
If you do not make manual intervention correctly according
to the direction of machining and the shape of the
workpiece, the machine and tool may be broken down. Use
sufficient care.
Reference item
OPERATOR’S MANUAL III.4.10 MANUAL INTERVENTION AND RETURN
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.4.8 MANUAL INTERVENTION AND RETURN
(For Lathe) (B–62754EN)
375
5. CYCLE START/FEED HOLD B–62753EN–1/01
5.13
RETREAT AND
RETRY FUNCTIONS
(M SERIES)
General The retreat and retry functions incorporate those functions that are needed
to enable retreat and retry operations with a PMC and custom macros.
Even if machining is interrupted by a reset or emergency stop, the tool can
be returned from the interruption point (machining retreat function) to
restart machining from the start block of the interrupted machining
(machining retry function) easily.
The retreat and retry functions consist of the functions below.
(1) Management of machining cycles by means of sequence numbers
Machining cycle management is performed using the following
sequence numbers:
N7000 to N7998: Machining start point
N7999: Clearing of data to perform machining return or
retry operation
(Until N7999 is specified, data is not cleared to
perform machining return or restart operation.)
N8000 to N8999: Machining cycle start point
N9000 to N9999: Machining cycle end point
(2) Saving of position information and modal information to custom
macro variables at a machining start point and machining cycle start
point
(3) Rigid tapping return function
(4) Restarting of machining at a machining start point or machining cycle
start point
Format Create a machining program in the format described below.
O0001 ;
(For an ordinary machining cycle)
N7000········ (1) Machining start point
···········
N8000········ (2) Machining cycle
N9000········ (3)
N8010········ Machining cycle
N9010········
···········
N7999········ (4) Clears machining data
N7100
(For a drilling canned cycle)
N7010······· · Machining start point
N8010········ Machining cycle
N8020········ Machining cycle
···········
N7020········ Machining start point
···········
M30
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
(1) After specifying positioning at a machining start point, specify a
sequence number from 7000 to 7998 in a block where various
preparatory functions (M, S, and T) for machining cycles are specified.
The start point of a block where a sequence number from 7000 to 7998
is specified is regarded as a machining start point. The absolute
coordinates of the point are stored together with the program number
and sequence number in macro variables. The M code specified in the
block is stored as a machining type M code in a macro variable.
(2) In a block for starting actual machining (machining cycle) such as
cutting and drilling, specify a sequence number from 8000 to 8999.
The start point of a block where a sequence number from 8000 to 8999
is specified is regarded as a machining cycle start point. The absolute
coordinates of the point are stored together with the sequence number
in macro variables. The S/F codes and G codes of group 5 (G94/G95)
of the block are also stored in macro variables.
When a sequence number from 8000 to 8999 is specified, the macro
variable used for the hole bottom reach flag (described later) is cleared.
When a drilling canned cycle is used, the position stored based on a
sequence number from 8000 to 8999 is not the hole position but the
position where the drilling canned cycle is specified.
(3) Specify a sequence number from 9000 to 9999 in a block for ending
the machining cycle. When a sequence number from 9000 to 9999 is
specified, the specification of a cycle end point is assumed; the macro
variable used for the hole bottom reach flag is set.
The set flag is cleared when a sequence number from 8000 to 8999 is
specified.
When a drilling canned cycle is used, the use of a sequence number
from 9000 to 9999 cannot be specified. So, when the drilling canned
cycle is completed, the macro variable used for the hole bottom reach
flag is directly set.
(4) When the sequence number 7999 is specified, the data stored in the
macro variables is cleared. This is to indicate the end of one machining
operation, and to prevent the workpiece from being damaged even if
a restart command is inadvertently specified to return the tool to the
previously stored position.
A restart command is ignored even if specified when the data stored
in the macro variables has been cleared.
377
5. CYCLE START/FEED HOLD B–62753EN–1/01
Explanations
Retreat function Each machine tool builder is to create a retreat function program, which
is started from the PMC by using a workpiece number search capability
or program number search capability. For detailed information, refer to
the relevant manual provided by each machine tool builder. A machining
start point or machining cycle start point is stored in a macro variable, and
therefore can be used as required. When retreat operation varies from one
machining cycle to another, specify an M function for each machining
cycle. An M function is stored as a machining type M code in a macro
variable. So, retreat operation can be specified for each machining cycle
by referencing each macro variable in the retreat program.
Retry function When the restart of machining is specified from the PMC, the retry
function moves the execution pointer of the machining program to one of
the following:
A. Last machining start point executed
B. Last cycle start point executed
(If machining operation such as cutting and drilling is interrupted, the
pointer is moved to this point when the machining is not completed.)
C. Cycle start point following the last cycle start point executed
(If machining operation such as cutting and drilling is interrupted, the
pointer is moved to this point when the machining is completed.)
Then, when the cycle start button is set to on, machining is restarted where
the cursor is placed. This function is implemented using the program
restart function. For information about restrictions, see the description of
the restart of programs in the part for operations.
When a miscellaneous function for the restart of machining is to be
specified after the execution pointer of the machining program is moved
to a desired restart block with the retry function, display the restart screen,
and specify required commands in the MDI mode.
When machining is to be restarted at the cycle start point following the
last cycle start point executed, P/S alarm No. 5066 is issued if a machining
start point is detected before the next cycle start point is found.
Rigid tapping return If rigid tapping operation is interrupted by a reset or emergency stop, a
movement can be made on the tapping axis to the initial point or point R
in synchronism with the spindle according to the rigid tapping command
information in the machining program. For this purpose, execute the
command below in the retreat program.
The rigid tapping command is a one–shot code.
G30 P99 M29 S rpm ;
378
B–62753EN–1/01 5. CYCLE START/FEED HOLD
(Example)
Machining program
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
N7000 M29 S1000 ;
N8000 G84 X20. Y20. R–10. Z–30. F500 ;
N8010 X50. Y50. ;
N8020 X100. Y100 . ;
G80 ;
⋅⋅⋅⋅⋅⋅⋅⋅⋅
Retreat program
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
IF [#mmm NE 29 ] GOTO 1000 ;
G30 P99 M29 S1000 ;
G00 Z–10. ;
G00 X#xxx Y#yyy Z#zzz ;
GOTO 2000 ;
⋅⋅⋅⋅⋅⋅⋅⋅⋅
NOTE
1 Rigid tapping cannot be restarted from an intermediate
hole. Be sure to restart rigid tapping at the rigid tapping start
block (M29).
2 If a value other than 0 is specified in parameter No. 5210,
specify the value in place of M29 in the program above.
379
5. CYCLE START/FEED HOLD B–62753EN–1/01
Macro variables Information required for the machining return and restart functions is
stored in macro variables. The start number of those variables is to be set
in parameter No. 7351. Twenty–five successive variables starting with
the variable specified in the parameter are used.
# ? 00 Running program number
01 Machining start point sequence number
02 Machining start point (for 8 axes)
· · · · · · · · · · · ·
· · · · · · · · · · · ·
09
10 Machining type M code
Machining cycle start point sequence
11
number
12 Machining cycle start point (for 8 axes)
· · · · · · · · · · · ·
· · · · · · · · · · · ·
19
20 F code at machining cycle start point
21 S code at machining cycle start point
22 Machining cycle hole bottom reach flag
23 G codes of group 05
24 (Reserved)
Retreat and retry The retreat and retry sequences are explained using the sample machining
sequence program below.
O1000 ;
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
G00 X100. Y100. Z100. ; (A)
N7010 M101 T10 S100 ; (B)
G00 X0. Y0. Z0. ; (C)
N8010 G01 Z– 20. F100 ; (D)
Z– 40. ; (E)
Y20. ; (F)
N9010 G00 Z0. ; (G)
X20. ; (H)
N8020 G01 Z– 40. F200 ; (I)
Z– 60. ; (J)
380
B–62753EN–1/01 5. CYCLE START/FEED HOLD
Y40. ; (K)
N9020 G00 Z0. ; (L)
X40. ; (M)
N8030 G01 Z– 80. F300 ; (N)
Z– 100. ; (O)
Y60. ; (P)
N9030 G00 Z0. ; (Q)
X100. Y100. Z100. ; (R)
N7020 M102 T11 S200 ; (S)
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ (T)
(A) Machining start point
(R) Machining cycle start point
(B)
Hole bottom point
(S)
Block end
(C) (G) (H) (L) (M) (Q)
⇑
(Y)
(D)
(E) (F) (I)
(X) ⇒
(J) (K) (N)
Cutting feed
(O) (P)
Rapid traverse (positioning)
Machining retreat If a machining cycle being executed is interrupted by a reset or emergency
program stop at (X), the retreat program is called and executed with a workpiece
number search or program number search capability. For information
about the workpiece number search and program number search
capabilities, refer to the relevant manual published by the machine tool
builder. In the retreat program, specify a return operation by referencing
stored macro variables as required.
The start point of block (B) of N7010 is stored as the machining start point
in a macro variable, and the start point of block (I) of N8020 is stored as
the machining cycle start point in a macro variable.
M101 in block (B) of N7010 is stored as the machining type M code in
a macro variable. By using this macro variable, a machining cycle can be
determined so that the return cycle operation matching the machining
cycle can be performed. For rigid tapping, a G code for rigid tapping
return specification is available.
Restart of machining If a machining cycle being executed is interrupted by a reset or emergency
from the machining start stop at (X), machining can be restarted at machining start point (B) after
point starting the machining retreat program. In this case, use the following
sequence:
381
5. CYCLE START/FEED HOLD B–62753EN–1/01
1. Return the tool to machining start point (B) with the retreat program.
2. Press the RESET key.
3. Select the restart of machining at the machining start point with the
machining restart point select switch.
4. Set the program restart switch to on.
5. Set the machining restart switch to on.
Thus, search operation is performed by virtually executing the programs
from the start of program number 1000 to machining start sequence
number 7010 stored in macro variables. Upon completion of search
operation, the machining retry completion lamp is turned on.
Then, by pressing the cycle start button, machining is restarted from block
(B).
External reset signal
ERS <G008#7>
Program restart signal
SRN <G006#0>
Machining restart point select signal “0”
SLCSEQ <G064#1>
Machining restart signal
RTNCY <G064#0>
During machinig restarting
Machining restart completion signal
RCYO <F063#5>
Automatic operation start signal
ST <G007#2>
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B–62753EN–1/01 5. CYCLE START/FEED HOLD
Retry of machining from If a machining cycle being executed is interrupted by a reset or emergency
a machining cycle start stop at (X), machining can be restarted at machining cycle start point (H)
point A after starting the machining retreat program. In this case, use the
following sequence:
1. Return the tool to machining cycle start point (H) with the retreat
program.
2. Press the RESET key.
3. Select the restart of machining at the machining cycle start point with
the machining restart point select switch.
4. Set the program restart switch to on.
5. Set the machining restart switch to on.
Thus, search operation is performed by virtually executing the programs
from the start of program number 1000 to machining cycle start sequence
number 8020 stored in macro variables. Upon completion of search
operation, the machining restart completion lamp is turned on.
Then, by pressing the cycle start button, machining is restarted from block
(I).
Restart of machining If a machining cycle being executed is interrupted by a reset or emergency
from a machining cycle stop at (Y), machining can be restarted at the machining cycle start point
start point B after starting the machining retreat program. In this case, the restart
sequence is the same as “restart of machining from a machining cycle
restart point (A),” except that the restart sequence number is 8030, and
machining is restarted at block (N) because the hole bottom reach flag is
set in a macro variable.
External reset signal
ERS <G008#7>
Program restart signal
SRN <G006#0>
Machining restart point select signal
SLCSEQ <G064#1>
Machining restart signal
RTNCY <G064#0>
During machinig restarting
Machining restart completion signal
RCYO <F063#5>
Automatic operation start signal
ST <G007#2>
383
5. CYCLE START/FEED HOLD B–62753EN–1/01
Signal
Machining resume start
signal
RTNCY <G064#0>
[Classification] Input signal
[Function] Starts the processing required to resume machining.
[Operation] When the signal status changes from 1 to 0 in the reset state, the
processing required to resume machining can be started.
Machining resume point
selection signal
SLCSEQ <G064#1>
[Classification] Input signal
[Function] Allows either the machining start point or machining cycle start point to
be selected as the sequence number used to resume machining.
[Operation] When the signal is set to 1, the control unit causes machining to be
resumed:
– At the machining cycle start point
When the signal is set to 0, the control unit causes the machining to be
resumed:
– At the machining start point
Machining resume end
signal
RCYO <F063#5>
[Classification] Output signal
[Function] Indicates that the processing required to resume machining has been
completed.
[Operation] The signal is driven to 1 when:
– The processing required to resume machining has been completed.
The signal is driven to 0 when:
– A reset or cycle start occurs.
Machining start point
signal
RTNMVS <F066#3>
[Classification] Output signal
[Function] Indicates that a machining start point sequence number is specified.
[Operation] The signal is driven to 1 when:
– A machining start point sequence number (N7000 to N7998) is
specified.
The signal is driven to 0 when:
– A reset or emergency stop occurs, or a machining cycle start point
sequence number (N8000 to N8999) is specified.
384
B–62753EN–1/01 5. CYCLE START/FEED HOLD
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G064 SLCSEQ RTNCY
G063 RCYO
F066 RTNMSV
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
5202 ORI
NOTE
When this parameter is set, the power must be turned off
before operation is continued.
[Data type] Bit
ORI When rigid tapping is started:
0 : Spindle orientation is not performed.
1 : Spindle orientation is performed.
NOTE
This parameter can be used only for a serial spindle.
5382 Overshoot in rigid tapping return
[Data type] 2–word
[Unit of data] Input increment
[Valid data range] 0 to 99999999
For rigid tapping return (in the machining return or restart function), the
tap axis can be extracted from the rigid tapping start position further to the
position determined by adding a value specified in this parameter.
7351 Macro variable start number
[Data type] Word
[Valid data range] 500 to 975
This parameter specifies the first variable number where data for the
machining return or restart function is stored. If a value out of the valid
data range is specified, 500 is assumed.
385
5. CYCLE START/FEED HOLD B–62753EN–1/01
NOTE
1 If 0 is specified, the machining return or restart data will not
be set in a macro variable.
2 If a value from 507 to 531 is specified, 500 is assumed. If
532 or greater is specified, the custom macro variable
expansion option becomes necessary.
Alarm and message
Number Message Description
5066 RESTART ILLEGAL SE- During program restart using the re-
QUENCE NUMBER turn/restart function, a sequence num-
ber between 7000 and 7999 was read
while performing search for the next
sequence number.
Note
NOTE
The following requirements must be satisfied to restart
machining:
1. MEM mode is set.
2. The reset state is set.
3. Background editing is not performed.
4. Data required for machining cycles is stored in macro
variables.
5. The notes for program restart operation must be
observed.
(See III–5.7)
Reference item
OPERATOR’S MANUAL II.21.8 Retreat and retry function
(For Machining Center)
(B–62764EN) III.4.13 Retreat and retry function
386
B–62753EN–1/01 6. INTERPOLATION FUNCTION
6 INTERPOLATION FUNCTION
387
6. INTERPOLATION FUNCTION B–62753EN–1/01
6.1
POSITIONING
General The G00 command moves a tool to the position in the workpiece system
specified with an absolute or an incremental command at a rapid traverse
rate.
In the absolute command, coordinate value of the end point is
programmed.
In the incremental command the distance the tool moves is programmed.
The tool path is determined by selecting one of the following with
parameter LRP (No. 1401#1):
Linear interpolation type positioning
The tool path for positioning is determined in the same manner as
linear interpolation (G01). The tool moves at an appropriate speed so
that positioning can be performed in the shortest time without the
speed exceeding the rapid traverse rate for each axis.
Non–linear interpolation type positioning
Positioning is performed with each axis independently at the rapid
traverse rate. Generally, the tool path is not a straight line.
The rapid traverse rate in the G00 command is set to the parameter
No.1420 for each axis independently by the machine tool builder. In the
positioning mode actuated by G00, the tool is accelerated to a
predetermined speed at the start of a block and is decelerated at the end
of a block. Execution proceeds to the next block after confirming the
in–position.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1401 LRP
[Data type] Bit
LRP Positioning (G00)
0 : Positioning is performed with non–linear type positioning so that the
tool moves along each axis independently at rapid traverse.
1 : Positioning is performed with linear interpolation so that the tool
moves in a straight line.
1420 Rapid traverse rate for each axis
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 30 – 240000 30 – 100000
Inch machine 0.1 inch/min 30 – 96000 30 – 48000
Rotaion axis 1 deg/min 30 – 240000 30 – 100000
Set the rapid traverse rate when the rapid traverse override is 100% for
each axis.
388
B–62753EN–1/01 6. INTERPOLATION FUNCTION
Note
NOTE
The rapid traverse rate cannot be specified in the address
F.
Reference item
OPERATOR’S MANUAL II.4.1 POSITIONING (G00)
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.1 POSITIONING (G00)
(For Lathe) (B–62754EN)
389
6. INTERPOLATION FUNCTION B–62753EN–1/01
6.2
LINEAR
INTERPOLATION
General Tools can move along a line
A tools move along a line to the specified position at the feedrate
specified in F.
The feedrate specified in F is effective until a new value is specified. It
need not be specified for each block.
The feedrate commanded by the F code is measured along the tool path.
If the F code is not commanded, the feedrate is regarded as zero.
The feedrate of each axis direction is as follows.
G01ααββγγζζ Ff ;
Feed rate of α axis direction : Fa + a f
L
b
Feed rate of β axis direction : Fb +
L
f
g
Feed rate of γ axis direction : Fg + f
L
z
Feed rate of ζ axis direction : Fz + f
L
L + Ǹa 2 ) b 2 ) g 2 ) z2
The feedrate of the rotary axis is commanded in the unit of deg/min (if the
feedrate is 12 deg/min, F12.0 is commanded).
When the straight line axis α(such as X, Y, or Z) and the rotating axisβ
(such as A, B, or C) are linearly interpolated, the feed rate is that in which
the tangential feed rate in the αandβ cartesian coordinate system is
commanded by F(mm/min).
β–axis feedrate is obtained ; at first, the time required for distribution is
calculated by using the above fromula, then the β –axis feedrate unit is
changed to deg/min.
A calculation example is as follows.
(Example)
G91 G01 X20.0B40.0 F300.0 ;
This changes the unit of the C axis from 40.0 deg to 40mm with metric
input. The time required for distribution is calculated as follows:
Ǹ20 2 ) 40 2
8 0.14907 (min)
300
The feed rate for the C axis is
40 8 268.3 degńmin
0.14907
In simultaneous 3 axes control, the feed rate is calculated the same way
as in 2 axes control.
390
B–62753EN–1/01 6. INTERPOLATION FUNCTION
Parameter
1411
Cutting feedrate when the power is turned on
Setting entry is acceptable.
[Data type] Word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 32767 6 – 32767
Inch machine 0.01 inch/min 6 – 32767 6 – 32767
When the machine requires little change in cutting feedrate during
cutting, a cutting feedrate can be specified in the parameter. This
eliminates the need to specify a cutting feedrate in the NC command data.
1422 Maximium cutting feedrate for all axes
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 240000 6 – 100000
Inch machine 0.1 inch/min 6 – 96000 6 – 48000
Specify the maximum cutting feedrate.
A feedrate in the tangential direction is clamped in cutting feed so that it
does not exceed the feedrate specified in this parameter.
NOTE
To specify the maximum cutting feedrate for each axis, use
parameter No. 1430 instead.
1430
Maximum cutting feedrate for each axis
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 240000 6 – 100000
Inch machine 0.1 inch/min 6 – 96000 6 – 48000
Rotaion axis 1 deg/min 6 – 240000 6 – 100000
Specify the maximum cutting feedrate for each axis.
A feedrate for each axis is clamped in cutting feed so that it does not
exceed the maximum feedrate specified for each axis.
391
6. INTERPOLATION FUNCTION B–62753EN–1/01
NOTE
1 This parameter is effective only in linear and circular
interpolation. In polar coordinate, cylindrical, and involute
interpolation, the maximum feedrate for all axes specified in
parameter No. 1422 is effective.
2 If the setting for each axis is 0, the maximum feedrate
specified in parameter No. 1422 is applied to all axes and
the feedrate is clamped at the maximum feedrate.
#7 #6 #5 #4 #3 #2 #1 #0
3402 G01
[Data type] Bit
G01 Mode entered when the power is turned on or when the control is cleared
0: G00 mode (positioning)
1: G01 mode (linear interpolation)
Alarm and message
No. Message Description
011 NO FEEDRATE COMMAN- Cutting feedrate was not commanded or
DED the feedrate was inadequate. Modify the
program.
Reference item
OPERATOR’S MANUAL II.4.2 LINEAR INTERPOLATION (G01)
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.2 LINEAR INTERPOLATION (G01)
(For Lathe) (B–62754EN)
392
B–62753EN–1/01 6. INTERPOLATION FUNCTION
6.3
CIRCULAR
INTERPOLATION
General The command below can move a tool along a circular arc in the defined
plane.
“Clockwise”(G02) and “counterclockwise”(G03) on the XpYp plane
(ZpXp plane or YpZp plane) are defined when the XpYp plane is viewed
in the positive–to–negative direction of the Zp axis (Yp axis or Xp axis,
respectively) in the Cartesian coordinate system. See the figure below.
Yp Xp Zp
G03 G03 G03
G02 G02 G02
Xp Zp Yp
G17 G18 G19
The end point of an arc is specified by address Xp, Yp or Zp, and is
expressed as an absolute or incremental value according to G90 or G91.
For the incremental value, the distance of the end point which is viewed
from the start point of the arc is specified with a sign.
The arc center is specified by addresses I, J, and K for the Xp, Yp, and Zp
axes, respectively. The numerical value following I, J, or K, however, is
a vector component in which the arc center is seen from the start point,
and is always specified as an incremental value, as shown below.
I, J, and K must be signed according to the direction.
End point (x,y) End point (z,x) End point (y,z)
y x z
x Start z Start y
i k j Start
point point point
j i k
Center Center Center
I0,J0, and K0 can be omitted. When Xp, Yp , and Zp are omitted (the end
point is the same as the start point) and the center is specified with I, J,
and K, a 360_ arc (circle) is specified.
G02I; Command for a circle
If the difference between the radius at the start point and that at the
end point exceeds the value in a parameter (No.3410), an alarm (No.020)
occurs.
393
6. INTERPOLATION FUNCTION B–62753EN–1/01
The distance between an arc and the center of a circle that contains the arc
can be specified using the radius, R, of the circle instead of I, J, and K.
In this case, one arc is less than 180_, and the other is more than 180_ are
considered.
For T series, an arc with a sector angle of 180_ or wider cannot be
specified (Alarm 023).
For M series, specify an arc more than 180_ with a negative radius value
commanded.
If Xp, Yp, and Zp are all omitted, if the end point is located at the same
position as the start point and when R is used, an arc of 0°is programmed.
G02Rr ; (The tool does not move.)
(Example) (T series)
For arc (1) (less than 180_)
G02 W60.0 U10.0 R50.0 F300.0 ;
For arc (2) (greater than 180_)
An arc with a sector angle of 180°
or wider cannot be specified
within a single block.
(2)
r=50mm
End point
(1)
Start point
r=50mm
Y
394
B–62753EN–1/01 6. INTERPOLATION FUNCTION
(Example) (M series)
For arc (1)(less than 180_)
G91 G02 X60.0 Y20.0 R50.0 F300.0 ;
For arc (2)(greater than 180_)
G91 G02 XP60.0 YP20.0 R–50.0 F300.0 ;
(2)
r=50mm
End point
(1)
Start point r=50mm
Y
The feedrate in circular interpolation is equal to the feedrate specified by
the F code, and the feedrate along the arc (the tangential feedrate of the
arc) is controlled to be the specified feedrate.
The error between the specified feedrate and the actual tool feedrate is
±2% or less. However, this feedrate is measured along the arc after the
cutter compensation (M series) or tool nose radius compensation (T
series) is applied.
Parameter
1022 Setting of each axis in the basic coordinate system
NOTE
When this parameter is set, power must be turned off before
operation is continued.
[Data type] Byte axis
To determine the following planes used for circular interpolation, cutter
compensation C (for the M series), tool nose radius compensation (for the
T series), etc., each control axis is set to one of the basic three axes X, Y,
and Z, or an axis parallel to the X, Y, or Z axis.
G17: Plane Xp–Yp
G18: Plane Zp–Xp
G19: Plane Yp–Zp
Only one axis can be set for each of the three basic axes X, Y, and Z, but
two or more parallel axes can be set.
395
6. INTERPOLATION FUNCTION B–62753EN–1/01
Set value Meaning
0 Neither the basic three axes nor a parallel axis
1 X axis of the basic three axes
2 Y axis of the basic three axes
3 Z axis of the basic three axes
5 Axis parallel to the X axis
6 Axis parallel to the Y axis
7 Axis parallel to the Z axis
#7 #6 #5 #4 #3 #2 #1 #0
3402
G19 G18
[Data type] Bit
G18 and G19 Plane selected when power is turned on or when the control is cleared
G19 G18 G17, G18 or G19 mode
0 0 G17 mode (plane XY)
0 1 G18 mode (plane ZX)
1 0 G19 mode (plane YZ)
3410 Tolerance of arc radius
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 1 to 99999999
When a circular interpolation command (G02, G03) is executed, the
tolerance for the radius between the start point and the end point is set. If
the difference of radii between the start point and the end point exceeds the
tolerance set here, a P/S alarm No. 20 is informed.
NOTE
When the set value is 0, the difference of radii is not
checked.
396
B–62753EN–1/01 6. INTERPOLATION FUNCTION
Alarm and message
Number Message Description
011 NO FEEDRATE COM- Cutting feedrate was not commanded
MANDED or the feedrate was inadequate.
Modify the program.
020 OVER TOLERANCE OF In circular interpolation (G02 or G03),
RADIUS difference of the distance between the
start point and the center of an arc
and that between the end point and
the center of the arc exceeded the
value specified in parameter No.
3410.
021 ILLEGAL PLANE AXIS An axis not included in the selected
COMMANDED plane (by using G17, G18, G19) was
commanded in circular interpolation.
Modify the program.
023 ILLEGAL RADIUS COM- In circular interpolation by radius des-
MAND ignation, negative value was com-
(T series) manded for address R. Modify the
program.
025 CANNOT COMMAND F0 F0 (rapid traverse) was instructed by
IN G02/G03 F1 –digit command in circular inter-
(M series) polation. Modify the program.
028 ILLEGAL PLANE SE- In the plane selection command, two
LECT or more axes in the same direction
are commanded.
Modify the program.
Note
NOTE
1 The U, V and Waxes (parallel with the basic axis) can be
used with G–code system B and C.
2 If I, J, K, and R addresses are specified simultaneously, the
arc specified by address R takes precedence and the other
are ignored.
3 If an axis not comprising the specified plane is commanded,
an alarm is displayed.
For example, when G code system B or C is used, if U axis
with X axis is specified as a parallel axis to X axis when
plane XY is specified, an alarm (No.028)is displayed.
Reference item
OPERATOR’S MANUAL II.4.3 CIRCULAR INTERPOLATION (G02,G03)
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.3 CIRCULAR INTERPOLATION (G02,G03)
(For Lathe) (B–62754EN)
397
6. INTERPOLATION FUNCTION B–62753EN–1/01
6.4
THREAD CUTTING
6.4.1
Thread Cutting
General Tool movement can be synchronized with spindle rotation when cutting
threads.
The spindle speed is continuously read through the position coder
attached to the spindle. Then, it is converted to a cutting feedrate (feed
per minute) to feed the tool.
L : Lead L
L L
Straight Thread Tapered Screw Scroll Thread
In general, thread cutting is repeated along the same tool path in rough
cutting through finish cutting for a screw. Since thread cutting starts when
the position coder mounted on the spindle outputs a 1–turn signal,
threading is started at a fixed point and the tool path on the workpiece is
unchanged for repeated thread cutting. Note that the spindle speed must
remain constant from rough cutting through finish cutting. If not,
incorrect thread lead will occur.
Signal
Thread cutting signal
THRD<F002#3>
[Function] This signal indicates that thread cutting is in progress.
[Output condition] This signal turns to “1” in the following cases:
S Thread cutting mode in progress
S Thread cutting cycle for turning
This signal turns to “0” in the following case.
S Neither thread cutting mode nor thread cutting are in progress.
398
B–62753EN–1/01 6. INTERPOLATION FUNCTION
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F002 THRD
Parameter
Enabling/disabling dry
run operation during
threading #7 #6 #5 #4 #3 #2 #1 #0
1401 TDR
TDR
[Data type] Bit
TDR Dry run during threading or tapping (tapping cycle G74 or G84, rigid
tapping)
0 : Enabled
1 : Disabled
Setting the thread
cutting
#7 #6 #5 #4 #3 #2 #1 #0
3405 G36
[Data type] Bit
G36 For a G code used with the automatic tool compensation function:
0 : G36/G37 is used
1 : G37.1/G37.2 is used
Checking the spindle
speed arrival signal
before starting threading
#7 #6 #5 #4 #3 #2 #1 #0
3708 SAT SAR
SAR
[Data type] Bit
SAR: The spindle speed arrival signal is:
0 : Not checked
1 : Checked
SAT: Check of the spindle speed arrival signal at the start of executing the
thread cutting block
0 : The signal is checked only when SAR, #0 of parameter 3708, is set.
1 : The signal is always checked irrespective of whether SAR is set.
CAUTION
When thread cutting blocks are consecutive, the spindle
speed arrival signal is not checked for the second and
subsequent thread cutting blocks.
399
6. INTERPOLATION FUNCTION B–62753EN–1/01
Setting the time constant
for the threading cycle
1626 Time constant of exponetial acceleration/deceleration in the thread cutting cycle
for each axis
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000
Set the time constant used for exponential acceleration/deceleration in the
thread cutting cycle (G76, G78 (G92 in G code system A)) for each axis.
Setting the FL feedrate for
the thread cutting cycle
1627 FL rate of exponential acceleration /deceleration in the thread cutting cycle for
each axis
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set the lower limit (FL rate) of exponential acceleration/deceleration in
the thread cutting cycle (G76, G78 (G92 in G code system A)) for each
axis.
Setting the chamfering
distance for the thread
cutting cycle
5130 Chamfering distance in the thread cutting cycles G76 and G92
[Data type] Byte
[Unit of data] 0.1 pitch
[Valid data range] 0 to 127
This parameter sets the chamfering in the thread cutting cycles G76 and
G92.
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
Setting the minimum depth
of cut for the multiple
repetitive canned cycle
G76 5140 Minimium depth of cut in the multiple repetitive canned cycle G76
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 0 to 99999999
This parameter sets the minimum depth of cut in the multiple repetitive
canned cycle G76.
Setting the finishing
allowance for the
multiple repetitive
canned cycle G76
5141 Finishing allowance in the multiple repetitive canned cycle G76
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 1 to 99999999
This parameter sets the finishing allowance in the multiple repetitive
canned cycle G76.
Setting the repetition count
of finishing for the
multiple repetitive
canned cycle G76
5142 Repetition count of final finishing in the multiple repetitive canned cycle G76
[Data type] Two–word
[Unit of data] Cycle
[Valid data range] 1 to 99999999
This parameter sets the repetition count in the multiple repetitive canned
cycle G76.
401
6. INTERPOLATION FUNCTION B–62753EN–1/01
Setting the tool angle for
the multiple repetitive
canned cycle G76
5143 Tool nose angle in the multiple repetitive canned cycle G76
[Data type] Two–word
[Unit of data] Degree
[Valid data range] 0 to 120 (When FS15 TAPE FORMAT is used)
0, 29, 30, 55, 60, 80 (When FS15 TAPE FORMAT is not used)
This parameter sets the tool nose angle in the multiple repetitive canned
cycle G76.
Warning
Notes applicable to both
the M and T series
WARNING
1. Feedrate override is ignored during thread cutting, 100%
being assumed.
2. During threading, spindle override is ignored, 100% being
assumed.
3. It is very dangerous to stop feeding the thread cutter without
stopping the spindle. This will suddenly increase the cutting
depth. Thus, the feed hold function is ineffective while
thread cutting. If the feed hold button is pressed during
thread cutting, the tool will stop after a block not specifying
thread cutting is executed as if the SINGLE BLOCK button
were pushed. However, the feed hold lamp (SPL lamp)
lights when the FEED HOLD button on the machine control
panel is pushed. Then, when the tool stops, the lamp is
turned off (Single Block stop status).
4. When the first non–threading block is executed after
threading mode has been finished, and the feed hold button
is pressed again (or the feed hold button has been held
down), the execution of the non–threading block is stopped
immediately.
5. When thread cutting is executed in the single block status,
the tool stops after execution of the first block not specifying
thread cutting.
6. When the previous block was a thread cutting block, cutting
will start immediately without waiting for detection of the
1–turn signal even if the present block is a thread cutting
block.
7. When a dry run operation is performed the dry run rate
becomes the longitudinal axis feedrate.
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
Notes applicable to the T
series only
WARNING
The thread cutting retract function is supported only for the
threading cycle.
Reference item
OPERATOR’S MANUAL II.4.10 CONSTANT LEAD THREAD CUTTING
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.8 CONSTANT LEAD THREAD CUTTING
(For Lathe) (B–62754EN) II.4.9 VARIABLE LEAD THREAD CUTTING
II.4.10 CONTINUOUS THREAD CUTTING
II.4.11 MULTIPLE THREAD CUTTING
II.4.12 CIRCULAR THREAD CUTTING
II.14.1.2 Thread Cutting Cycle
II.14.2.7 Multiple Thread Cutting Cycle
403
6. INTERPOLATION FUNCTION B–62753EN–1/01
6.4.2
Thread Cutting Cycle
Retract (T series)
General When the automatic operation stop signal *SP <G008#5> is set to 0
during threading in a threading cycle, the tool immediately retracts while
performing chamfering, then returns to the start point of the current cycle,
first along the X–axis, then along the Z–axis.
Stop point
Ordinary cycle
Rapid traverse Motion when the signal *SP is
set to 0.
Parameter
Setting to enable the
override function during
thread cutting cycle
retraction
#7 #6 #5 #4 #3 #2 #1 #0
1403 RTV
[Data type] Bit
RTV Override while the tool is retracting in threading
0 : Override is effective.
1 : Override is not effective.
Setting a chamfering
distance in thread
cutting cycle retraction
5130 Chamfering distance in thread cutting cycles G76 and G92
[Data type] Byte
[Unit of data] 0.1 pitch
[Valid data range] 0 to 127
This parameter sets the chamfering in thread cutting cycles G76 and G92.
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
Warning
WARNING
While the tool is retracting, automatic operation stop signal
*SP <G008#5> is ignored.
Note
NOTE
The chamfering distance for retraction is determined by the
setting of parameter No. 5130.
Reference item
OPERATOR’S MANUAL II.14.1.2 Thread Cutting Cycle
(For Lathe) (B–62754EN)
II.14.2.7 Multiple Thread Cutting Cycle
405
6. INTERPOLATION FUNCTION B–62753EN–1/01
6.5
SINGLE DIRECTION
POSITIONING
(M SERIES)
General For accurate positioning without play of the machine (backlash), final
positioning from one direction is available.
Overrun
distance
Start position
Start position
Temporary stop
End position
An overrun and a positioning direction are set by the parameter (No.
5440). Even when a commanded positioning direction coincides with
that set by the parameter, the tool stops once before the end point.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
5431 MDL
[Data type] Bit
MDL Specifies whether the G code for single direction positioning (G60) is
included in one–shot G codes (00 group) or modal G codes (01 group)
0: One–shot G codes (00 group)
1: Modal G codes (01 group)
5440 Positioning direction and overrun distance in uni–directional positioning
for each axis
[Data type] Word axis
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] –16383 to +16383
This parameter sets the positioning direction and overrun distance in
uni–directional positioning (G60) for each axis. The positioning
direction is specified using a setting data sign, and the overrun distance
using a value set here.
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
Approach > 0: The positioning direction is positive (+).
Approach < 0: The positioning direction is negative ().
Approach = 0: Uni–directional positioning is not performed.
Overrun distance
– +
Positioning direction (plus)
Reference item
OPERATOR’S MANUAL II.4.2 Single direction positioning
(For Machining Center)
(B–62764EN)
407
6. INTERPOLATION FUNCTION B–62753EN–1/01
6.6
HELICAL
INTERPOLATION
General Helical interpolation which moved helically is enabled by specifying up
to two other axes which move synchronously with the circular
interpolation by circular commands.
The command method is to simply add one or two move command axes
which is not circular interpolation axes. An F command specifies a
feedrate along a circular arc. Therefore, the feedrate of the linear axis is
as follows:
Length of linear axis
F×
Length of circular arc
Determine the feedrate so that the linear axis feedrate does not exceed any
of the various limit values.
Tool path
X Y
The feedrate along the circumference of two cir-
cular interpolated axes is the specified feedrate.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1404 HFC
HFC The feedrate for helical interpolation is:
0 : Clamped so that the feedrates along an arc and linear axis do not
exceed the maximum cutting feedrate specified by parameter.
1 : Clamped so that the composite feedrate along an arc and linear axis
does not exceed the maximum cutting feedrate specified by
parameter.
When HFC is 1, and two linear axes exist, the combined feedrate for
the four axes (two axes (arc) + two axes (straight line)) is clamped so
that it does not exceed the maximum cutting feedrate.
NOTE
Parameters used for clamping
408
B–62753EN–1/01 6. INTERPOLATION FUNCTION
When HFC is 0
No. 1430: Maximum cutting feedrate for each axis
Since the cutting feedrate for the arc is clamped to the above
parameter value, the feedrate along the linear axis is clamped
to the smaller parameter value.
Example: No. 1430 X 1000
Y 1200
Z 1400
G17 G03 X0. Y100. R100. Z1000. F5000;
The feedrate along the linear axis is clamped to 1000.
No. 1422: Maximum cutting feedrate (common to all axes)
If parameter No. 1430 is set to 0, the feedrate is clamped to
the value set in this parameter.
When HFC is 1
No. 1422: Maximum cutting feedrate (common to all axes)
The cutting feedrate is clamped to the value set in this
parameter. The value set with parameter No. 1430 is
ignored.
Alarm and Message If more than two axes are specified together with the two axes for circular
interpolation in a block specifying a helical interpolation operation, alarm
No. 232 is issued.
No. Message Description
0232 TOO MANY HELICAL Three or more axes are specified as
AXIS COMMANDS helical axes.
Reference Item
OPERATOR’S MANUAL II.4.5 Helical Interpolation
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.4 Helical Interpolation
(For Lathe) (B–62754EN)
409
6. INTERPOLATION FUNCTION B–62753EN–1/01
6.7
INVOLUTE
INTERPOLATION
(M SERIES)
General With the involute interpolation function, an involute curve can be
machined. Cutter compensation C is also possible. The use of involute
interpolation eliminates the need to use short lines or arcs to approximate
an involute curve. Pulse distribution is no longer interrupted by the
high–speed operation of small blocks. As a result, smooth, high–speed
operation is possible. In addition, part programs can be created more
easily, and the required paper tape can be shortened.
Parameter
5610 Limit of initial permissible error during involute interpolation
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 0 to 99999999
This parameter sets the allowable limit of deviation between an involute
curve passing through a start point and an involute curve passing through
an end point for an involute interpolation command.
Alarm and Message
Message Description
241 END POINT, I, J, K, AND The end point of an involute curve, I,
R ARE MISSING J, or K is not specified.
242 SPECIFICATION ERROR An illegal value is specified for invo-
(INVOLUTE) lute interpolation.
(1)The specified start point or end point
is located inside the base circle.
(2)Zero is specified for I, J, K, or R.
(3)The start point or end point is located
more than 100 turns from the beginning
of the involute curve.
243 END POINT NOT ON IN- The end point is not on the involute
VOLUTE CURVE curve that passes through the start
point, and is beyond the range speci-
fied with in parameter No. 5610.
Reference Item
OPERATOR’S MANUAL II.4.8 Involute Interpolation
(For Machining Center)
(B–62764EN)
410
B–62753EN–1/01 6. INTERPOLATION FUNCTION
6.8
POLAR COORDINATE
INTERPOLATION
General Polar coordinate interpolation is a function that exercises contour control
in converting a command programmed in a Cartesian coordinate system
to the movement of a linear axis (movement of a tool) and the movement
of a rotary axis (rotation of a workpiece). This function is useful for
grinding a cam shaft.
G12.1 starts the polar coordinate interpolation mode and selects a polar
coordinate interpolation plane (Fig. 6.8 (a)). Polar coordinate
interpolation is performed on this plane.
Rotary axis (virtual axis)
(unit:mm or inch)
Linear axis
(unit:mm or inch)
Origin of the local coordinate system (G52 command)
(Or origin of the workpiece coordinate system when a G52
command is not specified)
Fig. 6.8 (a) Polar coordinate interpolation plane
When the power is turned on or the system is reset, polar coordinate
interpolation is canceled (G13.1).
The linear and rotation axes for polar coordinate interpolation must be set
in parameters (No. 5460 and 5461) beforehand.
Parameter
1422 Maximum cutting feedrate for all axes
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 240000 6 – 100000
Inch machine 0.1 inch/min 6 – 96000 6 – 48000
Specify the maximum cutting feedrate.
A feedrate in the tangential direction is clamped in cutting feed so that it
does not exceed the feedrate specified in this parameter.
411
6. INTERPOLATION FUNCTION B–62753EN–1/01
NOTE
To specify the maximum cutting feedrate for each axis, use
parameter No. 1430 instead.
5460 Axis (linear axis) specification for polar coordinate interpolation
5461 Axis (rotary axis) specification for polar coordinate interpolarion
[Data type] Byte
[Valid data range] 1, 2, 3, ... control axes count
These parameters set control axis numbers of linear and rotary axes to
execute polar interpolation.
5462 Maximum cutting feedrate during polar coordinate interpolation
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 0, 6 – 240000 0, 6 – 100000
Inch machine 0.1 inch/min 0, 6 – 96000 0, 6 – 48000
Rotation axis 1 deg/min 0, 6 – 240000 0, 6 – 100000
This parameter sets the upper limit of the cutting feedrate that is effective
during polar coordinate interpolation. If a feedrate greater than the
maximum feedrate is specified during polar coordinate interpolation, it
is clamped to the feedrate specified by the parameter. When the setting is
0, the feedrate during polar coordinate interpolation is clamped to the
maximum cutting feedrate usually specified with parameter 1422.
Alarm and Message
No. Message Description
145 ILLEGAL CONDITIONS The conditions are incorrect when the polar
IN POLAR COORDINATE coordinate interpolation starts or it is can-
INTERPOLATION celed.
1) In modes other than G40, G12.1/G13.1
was specified.
2) An error is found in the plane selection.
Parameters No. 5460 and No. 5461 are
incorrectly specified.
Modify the value of program or parameter.
Reference Item
OPERATOR’S MANUAL II.4.6 Polar Coordinate Interpolation
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.5 Polar Coordinate Interpolation
(For Lathe) (B–62754EN)
412
B–62753EN–1/01 6. INTERPOLATION FUNCTION
6.9
CYLINDRICAL
INTERPOLATION
General The amount of travel of a rotary axis specified by an angle is once
internally converted to a distance of a linear axis along the outer surface
so that linear interpolation or circular interpolation can be performed with
another axis. After interpolation, such a distance is converted back to the
amount of travel of the rotary axis.
The cylindrical interpolation function allows the side of a cylinder to be
developed for programming. So programs such as a program for
cylindrical cam grooving can be created very easily.
Use parameter No. 1022 to specify whether the rotation axis is the X–, Y–,
or Z–axis, or an axis parallel to one of these axes.
Only one rotation axis can be set for cylindrical interpolation.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1006 ROSx ROTx
NOTE
When this parameter is changed, turn off the power before
continuing operation.
[Data type] Bit axis
ROTx, ROSx Setting linear or rotation axis
ROSx ROTx Description
0 0 Linear axis
Inch/metric conversion is done.
All coordinate values are linear axis type.
(Not rounded in 0 to 360_)
Stored pitch error compensation is linear axis type (Refer to pa-
rameter No. 3624)
0 1 Rotation axis (A type)
Inch/metric conversion is not done.
Machine coordinate values are rounded in 0 to 360_ Absolute
coordinate values and relative coordinate values are rounded or
not rounded by parameter No. 1008#0 and #2.
Stored pitch error compensation is the rotation type (Refer to
parameter No. 3624)
Automatic reference position return (G28, G30) is done in the
reference position return direction and the move amount does
not exceed one rotation.
1 0 Setting is invalid (unused)
1 1 Rotation axis (B type)
Inch/metric conversion is not done.
Machine coordinate values is linear axis type (Is not rounded in
0 to 360_). Absolute coordinate values and relative coordinate
values are rounded or not rounded by parameter No. 1008#0
and #2.
Stored pitch error compensation is linear axis type (Refer to pa-
rameter No. 3624).
Cannot be used with the rotation axis roll over function and the
index table indexing function (M series).
413
6. INTERPOLATION FUNCTION B–62753EN–1/01
1022 Setting of each axis in the basic coordinate system
[Data type] Byte axis
To determine the following planes used for circular interpolation, cutter
compensation C (for the M series), tool nose radius compensation (for the
T series), etc., each control axis is set to one of the basic three axes X, Y,
and Z, or an axis parallel to the X, Y, or Z axis.
G17: Plane Xp–Yp
G18: Plane Zp–Xp
G19: Plane Yp–Zp
Only one axis can be set for each of the three basic axes X, Y, and Z, but
two or more parallel axes can be set.
Set value Meaning
0 Neither the basic three axes nor a parallel axis
1 X axis of the basic three axes
2 Y axis of the basic three axes
3 Z axis of the basic three axes
5 Axis parallel to the X axis
6 Axis parallel to the Y axis
7 Axis parallel to the Z axis
Alarm and Message
Number Message Description
175 ILLEGAL G107 COMMAND Conditions when performing cylindrical in-
terpolation start or cancel not correct. To
change the mode to the cylindrical inter-
polation mode, specify the command in a
format of “G07.1 rotation–axis name radius
of cylinder.”
176 IMPROPER G–CODE IN Any of the following G codes which cannot
G107 be specified in the cylindrical interpolation
mode was specified.
1) G codes for positioning, such as G28,
G76, G81 – G89, including the codes
specifying the rapid traverse cycle
2) G codes for setting a coordinate system:
G50, G52
3) G code for selecting coordinate system:
G53 G54–G59
Modify the program.
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
Reference Item
OPERATOR’S MANUAL II.4.7 Cylindrical Interpolation
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.6 Cylindrical Interpolation
(For Lathe) (B–62754EN)
415
6. INTERPOLATION FUNCTION B–62753EN–1/01
6.10 Polygonal turning means machining a polygonal figure by rotating the
workpiece and tool at a certain ratio.
POLYGONAL
TURNING
(T SERIES)
Workpiece
Workpiece Tool
Fig. 6.10 (a) Polygonal turning
By changing conditions which are rotation ratio of workpiece and tool and
number of cutters,the machining figure can be changed to a square or
hexagon. The machining time can be reduced as compared with polygonal
figure machining using C and X axes of the polar coordinate. The
machined figure however, is not exactly polygonal. Generally, polygonal
turning is used for the heads of square and/or hexagon bolts or hexagon
nuts.
Fig. 6.10 (b) Hexagon bolt
This function controls the workpiece (spindle) and tool (rotation tool
axis) so that the relationship between the spindle speed and tool speed is
maintained at a constant ratio specified in a command given to the CNC.
(For the principle of polygonal turning, refer to Section 20.1, Part II of the
“Operator’s Manual (For Lathe).”)
Either of the following can be selected as the tool rotation axis:
· CNC controlled axis (servo axis)
· Second spindle (with two serial spindles connected)
In the following descriptions, the term polygonal turning refers to a
turning operation in which a servo axis is used as the tool rotation axis
(See Section 6.10.1.).
The term polygonal turning with two spindle refers to a turning operation
in which the second spindle is used as the tool rotation axis (See Section
6.10.2.).
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
6.10.1
Polygonal Turning
General One of the axes (servo axes) controlled by the CNC is assigned as a tool
rotation axis. Either serial spindle or analog spindle can be used as a
workpiece axis (spindle).
Polygonal turning using a servo axis is detailed in the operator’s manual
(for lathe).
This section focuses on supplementary information and examples for the
connection.
Spindle connection A position coder must be mounted on the spindle. However, polygonal
turning requires no additional changes to the spindle connection (See
Section 9.3.).
Polygonal turning uses the position coder feedback signal to control the
positional relationship (cutting position) between the spindle and tool
rotation axis, and the ratio of speed.
Tool rotation axis Parameter No. 7610 specifies the controlled axis (servo axis) to be used
(servo axis) connection as the tool rotation axis.
The same parameter setting as for ordinary servo axes applies to the servo
axis connection for polygonal turning except for some parameters.
When the machine is not in the polygonal turning mode, the servo axis
specified as the rotation tool axis functions as a feed axis. So, the servo
axis can be:
· Used as a subspindle under PMC axis control
· Positioned by a move command from a machining program.
However, be careful about the angle to rotate through and feedrate. Read
the operator’s manual (for lathe) and the following examples.
Examples of parameter · The following descriptions exemplify typical parameter setting for
setting polygonal turning using a serial pulse coder (with a million pulse
capability).
→ The parameter setting described here is not a must for polygonal
turning.
→ Specify typical values for parameters unless otherwise stated.
Tool rotation axis setting
This example uses the CNC’s fourth axis (connected as the Y–axis) as
a rotation tool axis for polygonal turning.
Parameter No. 7610 = 4
(controlled axis number for the tool rotation axis)
The following description assumes that the axis type parameter is set
to the fourth axis.
Servo parameter setting
Set the servo parameters as listed below:
CMR = 1
DMR = 36/1000
417
6. INTERPOLATION FUNCTION B–62753EN–1/01
(With the above setting, the reference counter capacity is 36000.)
Parameter No. 1820 = 2 (CMR)
Parameter No. 1821 = 36000 (reference counter capacity)
Parameter No. 2084 = 36 (DMR numerator)
Parameter No. 2085 = 1000 (DMR denominator)
For the other servo parameters, specify typical values.
Parameter setting for polygonal turning
The least command increment, detection unit, the angle to rotate
through per rotation for the polygon axis are as follows:
L CMR
Least command increment =
Q DMR
least command increment L
Detection unit = =
DMR Q DMR
Angle to rotate through per tool axis rotation
360
=
least command increment
where
L: Tool axis rotation angle per motor rotation (degrees),
(360 speed increment ratio)
When the servo motor is connected directly to the rotation tool, for
example, L = 360. When the tool speed is doubled, L = 720.
Q: Number of pulses per pulse coder rotation
(For a serial pulse coder, Q = 1000000.)
The least command increment specified here is specific to the polygon
axis. It is determined regardless of what is specified in parameter No.
1004 (ISA/ISC). However, both ISA and ISC must be set to 0 for IS–B
setting.
If the servo motor is connected directly to the rotation tool:
360 1
Least command increment = = 0.01 (degrees)
1000000 36
1000
Detection unit = 0.01 (degrees)
360
Angle to rotate through per tool axis rotation = = 36000
0.01
(degrees)
The upper limit to the tool rotation axis speed is:
Maximum servo motor speed speed increment ratio
Therefore, if the maximum servo motor speed is 2000 rpm, and the
servo motor is directly connected to the servo motor:
Upper limit to the tool rotation axis speed = 2000 1 = 2000 (rpm)
This means the parameters must be set as follows:
No. 7620 = 36000 (angle to rotate through per tool axis rotation)
No. 7621 = 2000 (upper limit to tool rotation axis speed)
Feedrate parameter setting
Because the least command increment is 0.01 degrees, the input unit
for the feedrate is 10 degrees/min.
To obtain a rapid traverse speed of 2000 rpm, for example, specify as
follows:
418
B–62753EN–1/01 6. INTERPOLATION FUNCTION
360
No. 1420 = 72000 (= 2000 )
10
Also specify other feedrates in 10 degrees/min units.
Commands from the NC program
When the machine is not performing polygonal turning, the machining
program can issue move commands to the polygon axis.
Such commands can be issued in the same way as for ordinary axes.
However, be careful about the angle to rotate through and feedrate.
Assuming the polygon axis is the Y–axis, the polygon axis rotates
through 0.03 degrees by the following command:
V3;
Likewise, the polygon axis rotates through 10.00 degrees by the
following command:
V1.0;
The feedrate unit is also increased by tenfold.
The current position of the polygon in the machine coordinate system
is normalized according to the value specified by parameter No. 7620.
Typical values range from 0.000 to 35.999.
Signal
Polygon synchronization
under way signal
PSYN [Classification] Output signal
<F063#7>
[Function] Informs the PMC that the machine is in the polygon turning mode.
[Output condition] The polygon synchronization signal is set to logical “1” by the polygon
turning mode command (G51.2) and stays at “1” during the polygonal
turning mode.
The signal is reset to logical “0” by the polygon turning mode reset
command (G50.2) or a reset. It stays at logical “0” when the machine is
not in the polygonal turning mode.
CAUTION
This signal uses the same address for both polygonal
turning (using the servo axis) and polygonal turning with two
spindles.
· Other signals (related to the tool rotation axis)
→ Some signals related to the CNC controlled axis used as the tool
rotation axis may be made ineffective depending on whether the
machine is in the polygonal turning mode.
For these signals, read the note in operator’s manual (for lathe).
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F063 PSYN
419
6. INTERPOLATION FUNCTION B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
7600 PLZ
[Data type] Bit
PLZ Synchronous axis using G28 command
0: Returns to the reference position in the same sequence as the manual
reference position return.
1: Returns to the reference position by positioning at a rapid traverse.
The synchronous axis returns to the reference position in the same
sequence as the manual reference position return when no
return–to–reference position is performed after the power is turned
on.
7610 Control axis number of tool rotation axis for polygon turning
[Data type] Byte
[Valid data range] 1, 2, 3, . . . number of control axes
This parameter sets the control axis number of a rotation tool axis used for
polygon turning.
7620 Movement of tool rotation axis per revolution
[Data type] Two–word
Increment system IS–A IS–B IS–C Unit
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] 1 to 9999999
This parameter sets the movement of a tool rotation axis per revolution.
7621 Maximum allowable speed for the tool rotation axis (polygon synchronization axis)
[Data type] Word
[Unit of data] rpm
[Valid data range] For polygonal turning using servo motors:
0 to 1.2 108
set value of the parameter No. 7620
This parameter sets the upper–limit rotation speed of a tool rotation axis.
The rotation speed of the tool rotation axis is clamped by the set
upper–limit rotation speed during polygon turning. The spindle and tool
rotation axis go out of synchronization when the rotation speed is clamped
(P/S alarm No. 5018).
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
Alarm and message
Number Message Description
217 DUPLICATE G251 (COM- G51.2 (or G251) is further comman-
MANDS) ded in the polygonal turning mode.
Modify the program.
218 NOT FOUND P/Q COM- P or Q is not commanded in the
MAND IN G251 G51.2 (or the G251) block, or the
command value is out of the range.
Modify the program.
219 COMMAND G250/G251 G51.2 (or G251) and G50.2 (or G250)
INDEPENDENTLY are not independent blocks.
220 ILLEGAL COMMAND IN In the synchronous operation, move-
SYNCHR–MODE ment is commanded by the NC pro-
gram or PMC axis control interface for
the synchronous axis.
221 ILLEGAL COMMAND IN Polygon machining synchronous op-
SYNCHR–MODE eration and Cs contouring control or
balance cutting are executed at a
time. Modify the program.
Caution
CAUTION
1 Before issuing a G51.2, rotate the spindle. If it is not rotating
when the G51.2 is issued, the program stops to wait for a
one–rotation signal from the position coder on the spindle.
This does not apply to a dry run.
2 A reset releases the polygonal turning mode.
3 Machine a workpiece at the same spindle speed until finish
machining for the workpiece.
Reference item
OPERATOR’S MANUAL II.20.1 POLYGONAL TURNING
(For Lathe) (B–62754EN)
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6. INTERPOLATION FUNCTION B–62753EN–1/01
6.10.2
Polygonal Turning with
Two Spindles
General In the polygonal turning with two spindles, the first spindle is used as a
workpiece rotation axis (master axis). The second spindle is used as a tool
rotation axis (polygon synchronization axis). Spindle rotation control is
applied to both spindles with a constant ratio.
The polygonal turning with two spindles can use different spindle speeds
for the same workpiece, because it performs automatic phase compensa-
tion when a polygon synchronization mode command is issued or the S
command is changed during polygon synchronization mode. With this
function, it is also possible to specify the phase difference between the
master and polygon synchronization axes.
Moreover, polygonal turning works with the first and second spindles on
each tool post in a two–path lathe application. However, polygonal
turning does not work with spindles on different tool posts.
D Command format The CNC command format for polygonal turning with two spindles is
described below. For the CNC command format for polygonal turning
(see Section 6.10.1), refer to the operator’s manual (for lathe). The two
formats are almost identical. The differences are in that the polygonal
turning with two spindles can specify a phase command (R) and re–issue
commands.
D Mode command and z G51.2 P_Q_R_;
command value change
This command starts the polygon synchronization mode or changes the
values specified for the polygon synchronization mode.
P: Master axis (first spindle) rotation ratio
Range of command value: Integer 1 to 999
(The direction in which the master axis rotates depends on the
commands (such as M03 and M04) issued under ordinary spindle
control.)
Q: Polygon synchronization axis (second spindle) rotation ratio
Range of command value: Integers 1 to 999 and –1 to –999
(The direction in which the polygon synchronization axis rotates
depends on the algebraic sign of the Q value, except when bit 1
(GDRC) of parameter No. 7603 = 1, in which case the polygon
synchronization axis rotates in the same direction as the first spindle.
In this case, Q cannot take a negative value.)
R: Relative phase difference between the master and polygon
synchronization axes
The range of command value and the increment system are the same
as for the rotation axis. However, the angle to rotate through is in
360/4096 degrees units.
(R is omissible. If it is not specified at all, the phase difference is
assumed to be 0. If bit 5 (PCOF) of parameter No. 7602 = 1 to disable
phase control, the R command is ignored, but no alarm condition is
assumed.)
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
The G51.2 command is modal. Once specified, the P, Q, and R values stay
unchanged until another G51.2 is issued to change them or polygon
synchronized mode is released.
The S command issued to the first spindle during polygon synchroniza-
tion mode specifies that the second spindle be used as a polygon synchro-
nization axis and rotates at a speed of S Q/P with a phase difference
of R.
D Release command z G50.2
This command releases the polygon synchronization mode. This mode
is released also when:
(1) Reset
(That mode is not released by bit 0 (RPLM) of parameter No. 7603.)
(2) Power is turning off.
(3) An alarm condition occurs in the spindle control unit, and the serial
spindle control unit stops in an emergency on the PMC signals
*ESPA<G0071#1> and *ESPB<G0075#1>.
(4) P/S alarm 218, 219, or 221 occurs
D Cautions for using G51.2 and G50.2 must be issued separately from other commands.
commands
In a G51.2 issued to enter the polygon synchronization mode, R is
omissible, but P and Q are required.
After a G51.2 is issued to enter the polygon synchronization mode,
changing modal values of P, Q, and R requires another G51.2. In this case,
R can be specified separately from P and Q. However, P and Q must be
specified together even if only one of them is changed.
D Spindle operation during When a G51.2 is issued to start the spindle–spindle polygon synchroniza-
the spindle–spindle tion mode, the speed of the spindle (polygon synchronization axis) is
polygon synchronization changed to Q/P times the speed of the first spindle (master axis) to achieve
mode a speed ratio of P:Q, and phase adjustment is performed.
(If no S command is issued to the first spindle after a G51.2, the previous
S command remains effective.)
If the spindle is in an acceleration, deceleration, or phase adjustment state,
synchronization at a rotation ratio of P:Q is not guaranteed. So, it is
necessary to control SAR<G0029#4> by checking the speed arrival
signal PSAR<F0063#2> for polygonal turning with two spindles or to
allow sufficient time in the program.
The method to specify the spindle speed during the polygon synchroniza-
tion mode is the same as for ordinary modes. However, each time an S
command is issued to the first spindle during polygon synchronization
mode, or a rotation ratio P:Q or phase value R command is re–specified
during the polygon synchronization mode, phase adjustment is performed
after speed control. In addition, speed commands (such as under multi-
spindle control or spindle output control for the second spindle by the
PMC) for the second spindle become ineffective.
If the specified polygon synchronization axis speed (S Q/P for the
first spindle at S rpm) exceeds the clamp speed specified in parameter No.
7621, the polygon synchronization axis speed is clamped, and P/S alarm
No. 5018 is issued.
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6. INTERPOLATION FUNCTION B–62753EN–1/01
Each time the spindle speed command for the first spindle changes or P
and Q are re–specified in a G51.2, the clamp speed is checked to
determine whether to issue P/S alarm No. 5018.
Note that a reset can clear the alarm with the speed clamped.
(A rotation speed ratio of P:Q cannot be maintained with the speed
clamped. Bit 2 (QCL) of DGN No. 471 indicates whether the speed is
clamped.)
D PMC sequence Although this function is based on the G–code system, it is necessary to
add or change PMC ladder sequences because control on the part of the
spindle is also required (See signals in Section 6.10.2).
D Example of polygonal This example of polygonal turning with two spindles produces a square
turning with two spindles using single–edged cutting tools (for roughing and finishing).
.
Mfj; Step 1. Mount a roughing tool on the polygon syn-
Tff∆∆ ; chronization axis (second spindle as tool
rotation axis).
G00 X100. Z20. M03 S1000 Step 2. Rotate the workpiece (with the first spindle
; as the master axis at 1000 rpm)
.
.
G51. 2 P1 Q2 ; Step 3. Start rotating the tool.
. Energize the second spindle in response to
the polygon synchronization under way sig-
.
nal using the PMC ladder.
. After accelerating the second spindle as the
. polygon synchronization axis to 2000 rpm,
. perform phase adjustment (Execute R0 to
. omit an R value.).
. By checking PSYC<F0063#7>, the PMC
ladder can detect when the polygon syn-
. chronization mode is entered. During the
. polygon synchronization mode, the PMC
. ladder controls SAR<G0029#4> based on
. the speed arrival signal PSAR<F0063#2>
. during the polygon synchronization mode.
G01 X80. F10. ; Step 4. Starts cutting along the X–axis after
. SAR<G0029#4> becomes logical 1 in sig-
nal control at step 3.
.
G04 P4000 ; Step 5. Polygonal turning (roughing 1)
.
G00 X100. ; Step 6. Retract the tool along the X–axis.
.
G51. 2 R180 ; Step 7. Change the phase by 180 degrees.
.
[Repeat steps 4, 5, and 6.] Step 8. Polygonal turning (roughing 2)
.
G50. 2 ; Step 9. Release the polygon synchronization mode.
M∆j ; Change to a finishing tool.
T∆∆ jj ;
.
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
G51. 2 P1 Q2 ; Step 10. Change the spindle speed for finishing
S2000; (master axis at 2000 rpm and polygon syn-
chronization axis at 4000 rpm with a phase
.
difference of 0).
.
[Repeat steps 4, 5, and 6.] Step 11. Polygonal turning (finishing 1)
.
[Repeat step 7.] Step 12. Change the phase by 180 degrees.
.
[Repeat steps 4, 5, and 6.] Step 13. Polygonal turning (finishing 2)
.
.
G50. 2 ; Step 14. Release the polygon synchronization mode.
. The polygon synchronization axis (second
spindle as tool rotation axis) stops. The
.
first spindle rotates at a speed specified by
. an S command.
M05; Step 15. The first spindle stops (end).
.
.
Diagnosis display (DGN) For polygonal turning with two spindles, the following information is
displayed on the diagnosis display screen.
Polygonal turning with two spindles Indication of information about the
polygon synchronization mode
DGN #7 #6 #5 #4 #3 #2 #1 #0
470 SC0 LGE SCF PST SPL
SPL Spindle–spindle polygon synchronization under way
PST Spindle–spindle polygon synchronization mode being activated
#2 Spindle–spindle polygon synchronization mode released
#3 Spindle speed being changed during spindle–spindle polygon synchro-
nization mode
SCF Spindle speed changed during spindle–spindle polygon synchronization
mode
#5 → Not used
LGE The loop gain is different between the spindles during spindle–spindle
polygon synchronization mode.
SC0 Actual speed command is 0 during spindle–spindle polygon synchroniza-
tion mode.
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6. INTERPOLATION FUNCTION B–62753EN–1/01
CAUTION
1 DGN indicates the loop gain because this function requires
that both spindles be controlled with the same loop gain.
However, no alarm is issued even if the loop gain is different
between the spindles.
(For the serial spindle control unit, the parameters used are
changed according to the state of the CTH1 and CTH2
signals.)
2 SC0 is not a value specified by the program. It is set to 1
under any of the following conditions:
1. When the S command value is adjusted according to the
signals related to spindle control, SSTP<G0029#6> and
SOV0– SOV7<G0030> and the signal related to
multi–spindle control <G0027>, the result is 0.
2. The S command value is smaller than the spindle control
resolution (the result of multiplying the S command value
by a value of 4095/(maximum spindle speed) is less than
1).
The S command value is specified by SIND control
<G0032, G0033>, and it is 0.
If SC0 = 1, the spindle speed becomes 0 and bit 0 of DGN
No. 471 becomes 1. In this case, the polygon
synchronization rotation ratio is impractical, but P/S alarm
No. 5018 does not occurs, because it is regarded as the
result of the command.
NOTE
1 The normal state during spindle–spindle polygonal turning
is: SPL = 1, SCF = 1, #1 = 0, #2 = 0, and #3 = 0
2 If only PST becomes 1, but no change occurs, and the
program stops in a block containing a G51.2 command, the
speed of an spindle does not reach the targeted polygon
synchronization speed, for example, because bit 7 (PST) of
parameter No. 7603 = 0 keeps the spindle from being
energized.
3 When the speed is changed during polygon
synchronization mode, LGE is set to 1 if the spindle
synchronization control loop gain used by the serial spindle
control unit is different between the first and second
spindles.
Polygonal turning with two spindles Indication of causes for P/S alarms
5018 and 218
#7 #6 #5 #4 #3 #2 #1 #0
471 NPQ PQE NSP SUO QCL PCL
#0 to #3 → Causes for P/S alarm No. 5018
P/S alarm No. 5018 is cleared by a reset, but the indication of its causes
remains until the causes are cleared or the polygon synchronization
mode is released.
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
#4 to #7 → Causes for P/S alarm No. 218
When P/S alarm No. 218 occurs, the polygon synchronization mode
is released, but the indication of its causes remains until the alarm is
cleared by a reset.
#0 The specified speed is too low during spindle–spindle polygon synchro-
nization mode. (The unit of speed calculated internally becomes 0.)
PCL The first spindle (polygon synchronization master axis) is clamped.
QCL The second spindle (polygon synchronization axis) is clamped.
SUO The specified speed is too high during the spindle–spindle polygon syn-
chronization mode. (It is clamped to the upper limit calculated internally.)
NSP A spindle necessary for control is not connected. (For example, there is
not a serial spindle or the second spindle.)
#5 When bit 1 (QDRC) of parameter No. 7603 = 1, a negative value is speci-
fied at Q.
PQE In a G51.2, either P or Q has a value out of the specifiable range.
Or, P and Q are not specified as a pair.
NPQ In a G51.2, R is specified when P and Q have not been specified at all, or
none of P, Q, and R has been specified.
CAUTION
#0 becomes 1 also when the specified spindle speed is 0
(DGN 470#7 = 1). In this case, however, P/S alarm No. 5018
is not issued (because the command is 0). When DGN
470#7 = 0 and DGN 471#0 = 1, P/S alarm No. 5018 occurs.
Normally this does not occur with speed at which the spindle
can rotate.
NOTE
1 PCL indicates that the master axis has received a command
with a speed that is higher than the value specified by the
maximum first spindle speed parameters (No. 3741 to 3744)
and is clamped to that speed. PCL will not become 1 as long
as the first spindle is connected correctly.
2 QCL becomes 1, when the second spindle (polygon
synchronization axis) receives a command with a polygon
synchronization speed that is higher than the value
specified in parameter No. 7621 and is clamped at that
speed.
3 SUO occurs, if a result of (speed specified for the first
spindle)/(value specified at P) is higher than 59998. In other
words, the first spindle must rotate at a speed lower than
59998 rpm assuming P = 1.
427
6. INTERPOLATION FUNCTION B–62753EN–1/01
Indication of values specified during the spindle–spindle polygon
synchronization mode
474 Rotation ratio for the master axis during the spindle–spindle polygon syn-
chronization mode (P command value)
This indication is the current rotation ratio (P command value) of the mas-
ter axis (first spindle) during the spindle–spindle polygon synchroniza-
tion mode.
475 Rotation ratio for the polygon synchronization axis during the spindle–spindle
polygon synchronization mode (Q command value)
This indication is the current rotation ratio (Q command value) of the
polygon synchronization axis (second spindle) during the spindle–
spindle polygon synchronization mode.
476 Phase difference between the two spindles under spindle–spindle polygon
synchronization control (R command value)
This indication is the current phase value (R command value) specified
during the spindle–spindle polygon synchronization mode. (The unit of
measurement is the least increment system for the rotation axis of the
machine.)
However, if bit 5 (RDGN) of parameter No. 7603 = 1, the indication is
the amount of shifting specified for the serial spindle (number of pulses
after conversion is performed assuming 360 degrees = 4096 pulses).
Indication of the actual speed of each spindle during the spindle–spindle
polygon synchronization mode
477 Actual master axis speed (rpm) during the spindle–spindle polygon syn-
chronization mode
This indication is the actual speed of the master axis (first spindle) during
the spindle–spindle polygon synchronization mode.
478 Actual polygon synchronization axis speed (rpm) during the spindle–spindle
polygon synchronization mode
This indication is the actual speed of the polygon synchronization axis
(second spindle) during the spindle–spindle polygon synchronization
mode.
NOTE
The indications of DGN Nos. 477 and 478 vary because of
no sampling being performed. Consider these DGN values
only guidelines.
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
Signal
Polygon synchronization
under way signal
PSYN<F063#7>
[Classification] Output signal
[Function] Informs the PMC that the system is in the polygon synchronization mode.
[Output condition] The polygon synchronization mode command (G51.2) sets this signal to
logical “1”. It stays at “1” as long as the system is in the polygon synchro-
nization mode. It is turned to “0” when the polygon synchronization
mode is cleared (G50.2 command or a reset). It stays at “0” when the sys-
tem is not in the polygon synchronization mode.
NOTE
The same address is used for this signal in both polygonal
turning (using the servo axis) and the polygonal turning with
two spindles.
Polygon spindle stop
signal *PLSST<G038#0>
[Classification] Input signal
[Function] This function is enabled when bit 7 (PST) of parameter No. 7603 = 1. This
signal is used to stop the spindle during the polygonal turning mode with
two spindles.
“0” = polygon spindle stop
“1” = polygon spindle operable
During the polygonal turning mode with two spindles, the spindles are
controlled with a positional loop set up. When issuing a spindle stop
command (like M05) to deenergize the spindle, it is necessary to specify S
= 0 using *SSTP<G00296#6>. Otherwise the stop command remains
effective even after the spindle is deenergized. This error accumulates and
causes a dangerous behavior of the spindle when it is energized again.
This signal is intended to inhibit distribution of the S command to the
spindle if it cannot be set to 0 while the spindle is deenergized. In such a
case, the signal should be used in step with the energizing state of the
polygon spindle.
Spindle polygonal speed
arrival signal
PSAR<F063#2>
[Classification] Output signal
[Function] Informs the PMC that the spindle has reached its constant–speed for
polygon synchronization during polygonal turning with two spindles.
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6. INTERPOLATION FUNCTION B–62753EN–1/01
[Output condition] During polygonal turning mode with two spindles, whether the constant–
speed is reached for polygon synchronization is output as shown below:
“0” = not reached (during phase change or acceleration/deceleration
under way)
“1” = reached
Details → During the polygon control mode, this signal becomes logical “1” when
the speed of each spindle reaches the acceptable level specified in
parameter No. 7631 and remains there for a period specified in parameter
No. 7632.
If the speed of either spindle goes off the acceptable level, or a change is
made to the S command, the signal returns to logical “0” and begins
monitoring the above condition.
When this signal is “0”, the specified speed ratio and phase are not
guaranteed for polygonal turning. If the signal is confirmed before actual
turning is started, however, the operation is more efficient than when a
dwell command (like G04) is used to allow wait time.
Master axis not arrival
signal
PSE1<F063#0>
Polygon synchronization
axis not arrival signal
PSE2<F063#1>
[Classification] Output signal
[Function] Informs the PMC whether the actual speed of each spindle has reached the
specified speed during polygonal turning mode with two spindles.
[Output condition] During polygonal turning mode with two spindles, whether each spindle
has reached the polygon synchronization speed is output as shown below:
“0” = reached
“1” = not reached (during phase change or acceleration/deceleration
under way)
Details → During the polygon control mode, this signal becomes logical “1” when
the speed of master axis (first spindle) and polygon synchronization axis
(second spindle) does not reach the acceptable level specified in
parameter No. 7631.
PMC sequence ⋅When a G51.2 is issued to put the system in the polygon synchronization
mode, the polygon synchronization under way signal PSYN<F063#7>
becomes on.
Set up a PMC sequence for the polygon synchronization mode by
monitoring this signal with a PMC ladder.
There are two control methods, (A) and (B), to control energizing of the
spindle. First select (A) or (B) and creates a PMC sequence according to
the selected method.
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
Method A
(A)Energize the first and second spindles automatically during the G51.2
mode.
Basically, do not discontinue energizing during this mode.
→ In this case, keep bit 7 (PST) of parameter No. 7603 = 0.
In the PMC sequence, detect when the polygon synchronization
under way signal PSYN<F063#7> changes from 0 to 1, then
energize the first and second spindles.
The NC stops at the G51.2 command block which puts the system
in the polygon synchronization mode, and remains there until the
spindle reaches the polygon synchronization speed.
Also, keep the spindle energized, for example, by preventing it
from receiving a spindle stop command (like M05) for ordinary
spindle control while PSYN<F063#7> = 1. Basically, deenergize
the spindle when the polygon synchronization under way signal
PSYN<F063#7> changes from 1 to 0.
Method B
(B)Control the energizing of the spindle using M codes even during the
G51.2 mode. Alternatively, deenergize the spindle even during the
G51.2
→ In this case, keep bit 7 (PST) of parameter No. 7603 = 1.
This parameter setting enables use of the spindle stop signal
*PLSST<G038#0> during the polygon synchronization mode. It
also makes the G51.2 command block stop waiting for the spindle
to reach the polygon synchronization speed.
In the PMC sequence, while the polygon synchronization under
way signal PSYN<F063#7> = 1, set *PLSST<G038#0> to 1 after
confirming both first spindle and second spindles are energized.
If either spindle has been deenergized, reset *PLSST<G038#0> to
0.
When the polygon synchronization under way signal PSYN
<F063#7> changes from 1 to 0, basically keep *PLSST <G038#0>
at 0. (This is intended to keep *PLSST <G038#0> from becoming
1 in a deenergized state when the polygon synchronization mode
is entered again.)
When *PLSST <G038#0> changes from 0 to 1 during the polygon
synchronization mode, the spindle is accelerated from a stop state
to the specified speed and placed under phase control, even if the
S command has not been changed.
Sequence common to methods (A) and (B)
Regardless of whether the method you use is (A) or (B), set up the PMC
sequence as follows:
Do not use the SFR/SRV signal to switch the rotation direction of the
first spindle. Instead, fix the energizing method of the spindle at SFR
and change the polarity of the command. (To change the polarity of
the command, issue M03/M04 with bit 7 (TCW) of parameter No.
3706 = 1, or control SGN<G033#5> with SSIN<G033#6> = 1.)
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6. INTERPOLATION FUNCTION B–62753EN–1/01
Also fix the energizing method of the second spindle at SFR.
To check whether the spindle has reached its constant–speed, control
SAR<G029#4> using PSAR<F063#2>.
PSAR<F063#2> can be used to check whether both spindles have
reached the conditions specified in parameter Nos. 7631 and 7632
after completion of phase control. Checking the speed arrival signal
for each spindle (SARA<F045#3> and SARB<F049#3>) cannot
guarantee proper cutting start conditions, because phase control may
occur afterward.
The specification (parameter No. 3740) of time allowed before the
spindle constant–speed reached signal is checked remains valid until
after execution of the G51.2 command.
If you are not using SAR<G029#4> as the cutting feed start condition,
start cutting after allowing time using the program (like G04) for both
spindles to reach their constant speeds, when the polygon
synchronization mode is entered and each time the S command is
changed during the polygon synchronization mode.
It is impossible to rotate the second spindle separately from the first
spindle and to use the spindle orientation function
(ORCMA<G070#6>, ORCMB<G074#6>) during polygon
synchronization mode with two spindles. Basically, do not perform
gear change, tool change, or workpiece change during the polygon
synchronization mode. Have the PMC reject such commands and
output a message prompting to release the two–spindle polygon
synchronization mode, as required.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G038 *PLSST
#7 #6 #5 #4 #3 #2 #1 #0
F063 PSYN PSAR PSE2 PSE1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
7602 COF HST HSL HDR SNG MNG
[Data type] Bit
MNG The rotational direction of the master axis (first spindle) in the
spindle–spindle polygon turning mode is:
0: Not reversed.
1: Reversed.
SNG The rotational direction of the polygon synchronization axis (second
spindle) in the spindle–spindle polygon turning mode is:
0: Not reversed.
1: Reversed.
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B–62753EN–1/01 6. INTERPOLATION FUNCTION
HDR When phase control is exercised in spindle–spindle polygon turning
mode (COF = 0), the phase shift direction is:
0: Not reversed for phase synchronization.
1: Reversed for phase synchronization.
NOTE
Use MNG, SNG, and HDR when the specified rotational
direction of the master axis or polygon synchronization axis,
or the specified phase shift direction is to be reversed in
spindle–spindle polygon turning mode.
HSL When phase control is exercised in spindle–spindle polygon turning
mode (COF = 0), this parameter selects the spindle that is subject to a
phase shift operation for phase synchronization:
0: The polygon synchronization axis (second spindle) is selected.
1: The master axis (first spindle) is selected.
HST When phase control is applied in spindle–spindle polygon turning mode
(COF = 0), and spindle–spindle polygon turning mode is specified:
0: Spindle–spindle polygon turning mode is entered with the current
spindle speed maintained.
1: Spindle–spindle polygon turning mode is entered after the spindle is
stopped.
NOTE
This parameter can be used, for example, when
single–rotation signal detection cannot be guaranteed at an
arbitrary feedrate because a separate detector is installed
to detect the spindle single–rotation signal, as when a
built–in spindle is used. (When bit 7 of parameter No. 4016
for the serial spindle is set to 1, together with this parameter,
a single–rotation signal detection position in
spindle–spindle polygon turning mode is guaranteed.)
COF In spindle–spindle polygon turning mode, phase control is:
0: Used.
1: Not used.
CAUTION
When the use of phase control is not selected, the steady
state is reached in a shorter time because phase
synchronization control is not applied. Once steady rotation
is achieved, however, polygonal turning must be completed
without changing the steady state. (If the rotation is
stopped, or the rotational speed altered, polygonal turning
is disabled because of the inevitable phase shift.)
Setting this parameter to 1 does not issue an alarm on the
R command (phase command) in the same block as the
G51.2. It is only ignored.
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6. INTERPOLATION FUNCTION B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
7603 PST RDG QDR RPL
[Data type] Bit
RPL Upon reset, spindle–spindle polygon turning mode is:
0: Released.
1: Not released.
QDR The rotational direction of the polygon synchronization axis:
0: Depends on the sign (+/*) of a specified value for Q.
1: Depends on the rotational direction of the first spindle. (If * is speci-
fied for Q, P/S alarm No. 218 is issued.)
RDG On the diagnosis screen No. 476, for spindle–spindle polygon phase
command value (R), displays:
0: The specified value (in the increment system for the rotation axis).
1: The actual number of shift pulses.
NOTE
A phase command is specified in address R, in units of
degrees. For control, the actual shift amount is converted
to a number of pulses according to the conversion formula:
360 degrees = 4096 pulses. This parameter switches the
display of a specified value to that of a converted value.
PST The polygon spindle stop signal *PLSST (bit 0 of G038) is:
0: Not used.
1: Used.
7621 Maximum allowable speed for the tool rotation axis (polygon synchronization axis)
[Data type] Word
[Unit of data] rpm
[Valid data range] For polygon turning with two spindles:
Set a value between 0 and 32767, but which does not exceed the
maximum allowable speed, as determined by the performance of the
second spindle and other mechanical factors.
This parameter sets the maximum allowable speed of the tool rotation axis
(polygon synchronization axis).
If the speed of the tool rotation axis (polygon synchronization axis)
exceeds the specified maximum allowable speed during polygon turning,
the speed is clamped at the maximum allowable speed. When the speed
is clamped at a maximum allowable speed, however, synchronization
between the spindle and tool rotation axis (polygon synchronization axis)
is lost. And, when the speed is clamped, P/S alarm No. 5018 is issued.
434
B–62753EN–1/01 6. INTERPOLATION FUNCTION
7631 Allowable spindle speed deviation level in spindle–spindle polygon turning
[Data type] Byte
[Unit of data] rpm
[Valid data range] 0 to 255
[Standard setting value] 1 to 10
This parameter sets the allowable level of deviation between the actual
speed and specified speed of each spindle in spindle–spindle polygon
turning. The value set with this parameter is used for both the master axis
and polygon synchronization axis.
⋅
7632 Steady state confirmation time duration in spindle polygon turning
[Data type] Word
[Unit of data] ms
[Valid data range] 0 to 32767
This parameter sets the duration required to confirm that both spindles
have reached their specified speeds in spindle–spindle polygon turning.
If the state where the speed of each spindle is within the range set with
parameter No. 7631, and has lasted at least for the duration specified with
parameter No. 7632, the spindle polygon speed arrival signal PSAR (bit 2
of F0063) is set to 1.
435
6. INTERPOLATION FUNCTION B–62753EN–1/01
Alarm and message
Number Message Description
218 NOT FOUND P/Q COM- The G51.2 block does not contain P or Q,
MAND IN G251 or a specified value is invalid.
The causes of this alarm are detailed in
DGN No. 471. (See below.)
DGN No. 471#7 NPQ →
When P and Q are not specified at all, R
is specified. Alternatively, none of P, Q,
and R has been specified.
DGN No. 471#6 PQE →
P or Q is out of the valid data range. Alter-
natively, P and Q are not specified as a
pair.
DGN No. 471#5 →
A negative value is specified at Q when
bit 1 (QDRC) of parameter No. 7603 = 1.
DGN No. 471#4 NSP →
There is no spindle necessary for control.
(The spindle is not a serial spindle, or there
is not the second spindle, etc.)
219 COMMAND G250/G251 IN- G51.2/G251 and G50.1/G250 are specified
DEPENDENTLY together with other commands in the same
block. Correct the program.
221 ILLEGAL COMMAND IN An attempt was made to perform polygon
SYNCHRO synchronization operation together with Cs
contouring control or balance cutting. Alter-
natively the program issued a command for
spindle–spindle polygon synchronization
mode, when the spindle is under spindle
synchronization control, Cs contouring con-
trol, spindle positioning control, or rigid tap-
ping control, etc.
Correct the program.
5018 POLYGON SPINDLE SPEED The specified rotation ratio cannot be main-
ERROR tained during the G51.2 mode, because the
speed of the spindle or polygon synchro-
nization axis exceeds the clamping value or
is too low.
The causes of this alarm are detailed in
DGN No. 471. (See below.)
DGN No. 471#3 SUO →
The specified speed is too high.
DGN No. 471#2 QCL →
The polygon synchronization axis (se-
cond spindle) is clamped.
DGN No. 471#1 PCL →
The master axis (first spindle) is
clamped.
DGN No. 471#0 →
The specified speed is too low.
(Remark)
⋅ In a properly connected machine, P/S alarm No. 5018 does not basically
occur for other than a reason that the polygon synchronization axis is
clamped. (See descriptions of DGN for details.)
436
B–62753EN–1/01 6. INTERPOLATION FUNCTION
⋅ To the contrary to P/S alarm No. 221, P/S alarm No. 194 occurs if
another NC control spindle function is specified during the two–spindle
polygon synchronization mode.
Caution
CAUTION
1 The maximum spindle speed for each gear stage (No. 3741
to 3744) must be specified correctly according to the model
of the machine. In addition, ordinary spindle connections
must have been terminated.
2 This function uses the one–rotation signal for the spindle as
a reference point for phase adjustment.
When a built–in sensor is used, and there are gears
between the spindle and spindle motor, it is necessary to
install a detector on the spindle separately to take a
one–rotation signal from the spindle. If the detector does
not guarantee detection of a correct position from arbitrary
speed, set bit 4 (PHST) of parameter No. 7602 and bit 7 of
serial spindle parameter No. 4016 to 1. This setting reduces
the spindle speed automatically down to 0 for spindle
position detection each time the spindle–spindle polygonal
turning mode is entered, thus guaranteeing a correct phase
relationship during spindle–spindle polygon
synchronization mode.
3 This function uses the spindle synchronization function for
serial spindles. (However, it does not require the spindle
synchronization option for the CNC.) You may need to
specify the relevant serial spindle parameters (such as Nos.
4032 to 4035).
Specify the same serial spindle loop gain for both spindles.
If the same serial spindle loop gain is not used for both
spindles, polygonal turning may not be accurate.
If an attempt is made to perform spindle–spindle polygonal
turning, DGN 470#6 LGE becomes 1. (No alarm is issued.)
4 Before using the polygon synchronization mode, place both
first and second spindles in the spindle control mode. The
polygon synchronization mode cannot be used if they are
already in other modes (Cs contouring control mode or
spindle orientation mode, etc.).
5 During the polygon synchronization mode, the speed of the
second spindle cannot be controlled independently of the
speed of the first spindle.
During the polygon synchronization mode, the spindle
orientation function (ORCMA<G070#6>,
ORCMB<G074#6) cannot be used for either the first spindle
or second spindle. Therefore, gear, tool or workpiece
change is basically unusable during the polygon
synchronization mode.
437
6. INTERPOLATION FUNCTION B–62753EN–1/01
CAUTION
6 During polygon synchronization mode, speed change and
phase adjustment are performed each time the spindle
speed is changed. Therefore, this mode cannot be used
together with a function that causes continuous spindle
speed change (such as G96 constant surface speed
control)
7 During the polygon synchronization mode, the rotation ratio
between the master axis and polygon synchronization axis
is controlled with priority. Therefore, the difference between
the master axis speed and S command value may become
larger than during ordinary spindle control. (The master axis
speed may be up to 2 rpm lower than specified.)
Note
NOTE
1 During the polygon synchronization mode, phase control is
performed in the least command increment of 36/4096 =
0.08789...(degrees) in reference to the one–rotation signal
for each spindle. Actually, a command value out of a range
from 0 to 359.999... is meaningless because the relative
phase is controlled within one rotation of each spindle.
However, this function does not limit the R command value
and the CNC converts the R command value to a value
below 360 degrees.
2 The G51.2 command during conversational function is
equivalent to the G50.2 command. (The system does not
enter the polygon synchronization mode. If it is already in
the polygon synchronization mode, release it using a G51.2
command.)
Reference item
OPERATOR’S MANUAL II.20.1 POLYGONAL TURNING
(For Lathe) (B–62754EN)
438
B–62753EN–1/01 6. INTERPOLATION FUNCTION
6.11
NORMAL DIRECTION
CONTROL
(M SERIES)
General When a tool with a rotation axis (C–axis) is moved in the XY plane during
cutting, the normal direction control function can control the tool so that
the C–axis is always perpendicular to the tool path (Fig. 6.11).
Programmed tool pat
C–axi
C–axi
Tool
Tool
Normal direction (in
which the tool moves)
Fig. 6.11 Sample Movement of the tool
Movement of the tool inserted at the beginning of each block is executed
at the feedrate set in parameter 5481. If dry run mode is on at that time,
the dry run feedrate is applied. If the tool is to be moved along the X–and
Y–axes in rapid traverse (G00) mode, the rapid traverse rate is applied.
If the federate of the C axis exceeds the maximum cutting feedrate of the
C axis specified to parameter No. 1422, the federate of each of the other
axes is clamped to keep the federate of the C axis below the maximum
cutting feedrate of the C axis.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1006 ROSx ROTx
NOTE
When this parameter is changed, turn off the power before
continuing operation.
439
6. INTERPOLATION FUNCTION B–62753EN–1/01
[Data type] Bit axis
[Valid data range] ROTx, ROSx Setting linear or rotation axis
ROSx ROTx Description
0 0 Linear axis
Inch/metric conversion is done.
All coordinate values are linear axis type.
(Not rounded in 0 to 360_)
Stored pitch error compensation is linear axis type (Refer to pa-
rameter No. 3624)
0 1 Rotation axis (A type)
Inch/metric conversion is not done.
Machine coordinate values are rounded in 0 to 360_
Absolute coordinate values and relative coordinate values are
rounded or not rounded by parameter No. 1008#0 and #2.
Stored pitch error compensation is the rotation type. (Refer to
parameter No. 3624)
Automatic reference position return (G28, G30) is done in the
reference position return direction and the move amount does
not exceed one rotation.
1 0 Setting is invalid (unused)
1 1 Rotation axis (B type)
Inch/metric conversion is not done.
Machine coordinate values is linear axis type (is not rounded in
0 to 360_).
Absolute coordinate values and relative coordinate values are
rounded or not rounded by parameter No. 1008#0 and #2.
Stored pitch error compensation is linear axis type (Refer to pa-
rameter No. 3624).
Cannot be used with the rotation axes roll over function and the
index table indexing function (M series).
NOTE
The rotation axis must be set to the normal direction control
axis.
5480 Number of the axis for controlling the normal direction
[Data type] Byte
[Valid data range] 1 to the maximum control axis number
This parameter sets the control axis number of the axis for controlling the
normal direction.
5481 Rotation feedrate of normal direction control axis
[Data type] Word
[Unit of data] 1 deg/min
[Valid data range] 1 to 15000
This parameter sets the feedrate of a normal direction control axis that is
inserted at the start point of a block during normal direction control.
440
B–62753EN–1/01 6. INTERPOLATION FUNCTION
5482 Limit value that ignores the rotation insertion of normal direction control axis
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] 1 to 99999999
The rotation block of a normal direction control axis is not inserted when
the rotation insertion angle calculated during normal direction control
does not exceed this setting value. The ignored rotation angle is added to
the next rotation insertion angle. The block insertion is then judged.
NOTE
1 No rotation block is inserted when 360 or more degrees are
set.
2 If 180 or more degrees are set, a rotation block is inserted
only when the circular interpolation is 180 or more degrees.
5483 Limit value of movement that is executed at the normal direction angle of
a preceding block
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 1 to 99999999
This parameter sets the limit value of movement at the normal direction
angle of a preceding block.
N2
Tool center path For straight line
Block N2 is machined with the tool being normal
N3 to block N1 when the movement of N2 in the
N1 figure on the left does not exceed the set value.
Movement
Programmed path
N2 For arc
Tool center path
Arc N2 is machined with the tool being normal
Programmed path to block N1 when the arc diameter of N2 in the
figure on the left does not exceed the setting
N3
value. A normal direction axis is not controlled
to move in the normal direction according to
the arc movement.
N1
Diameter
441
6. INTERPOLATION FUNCTION B–62753EN–1/01
1422 Maximum cutting feedrate for all axes
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 240000 6 – 100000
Inch machine 0.1 inch/min 6 – 96000 6 – 48000
Specify the maximum cutting feedrate.
A feedrate in the tangential direction is clamped in cutting feed so that it
does not exceed the feedrate specified in this parameter.
NOTE
To specify the maximum cutting feedrate for each axis, use
parameter No. 1430 instead.
Note
NOTE
The helical interpolation option is required to use this
function. Helical interpolation cannot be specified in the
normal direction control mode.
Reference Item
OPERATOR’S MANUAL II.15.12 Normal Direction Control
(For Machining Center)
(B–62764EN)
442
B–62753EN–1/01 6. INTERPOLATION FUNCTION
6.12
EXPONENTIAL
INTERPOLATION
(M SERIES)
General Exponential interpolation exponentially changes the rotation of a
workpiece with respect to movement on the rotary axis. Furthermore,
exponential interpolation performs linear interpolation with respect to
another axis. This enables tapered groove machining with a constant
helix angle (constant helix taper machining). This function is best suited
for grooving and grinding tools such as end mills.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
5630
SPN
[Data type] Bit type
SPN The amount of linear axis division (span value) in exponential
interpolation is:
0 : Specified with parameter No. 5643.
1 : Specified using address K in a block containing G02.3/G03.3. When
address K is not specified, the value set with parameter No. 5643 is
used.
5641
Linear axis number subject to exponential interpolation
[Data type] Byte type
[Valid data range] 1 to number of controlled axes
This parameter sets the ordinal number, among the controlled axes, for the
linear axis to which exponential interpolation is applied.
5642
Rotation axis number subject exponential interpolation
[Data type] Byte type
[Valid data range] 1 to number of controlled axes
This parameter sets the ordinal number, among the controlled axes, for the
rotation axis to which exponential interpolation is applied.
443
6. INTERPOLATION FUNCTION B–62753EN–1/01
5643
Amount of linear axis division (span value) in exponential interpolation
[Data type] 2–word type
[Valid data range]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 1 to 99999999
This parameter sets the amount of linear axis division in exponential
interpolation when bit 0 (SPN) of parameter No. 5630 is set to 0.
Alarm and message
No. Message Contents
5060 ILLEGAL PARAMETER IN Parameter setting is illegal.
G02.3/G03.3 No. 5641 (setting of the linear axis) is not specified.
No. 5641 specifies an axis other than a linear axis.
No. 5642 (setting of the rotation axis) is not specified.
No. 5642 specifies an axis other than a rotation axis.
The CNC cannot control the linear or rotation axis (the value of No.
1010 is exceeded).
5061 ILLEGAL FORMAT IN G02.3/G03.3 The command for exponential interpolation (G02.3/G03.3) contains a
format error.
Address I, J, or K is not specified.
Addresses I, J, and K are 0.
5062 ILLEGAL COMMAND IN The command for exponential interpolation (G02.3/G03.3) contains
G02.3/G03.3 an illegal value.
The specified value is not suitable for exponential interpolation (for
example, a negative value is subject to ln).
Reference Item
OPERATOR’S MANUAL II.4.9 Exponential interpolation
(For Machining Center)
(B–62764EN)
444
B–62753EN–1/01 6. INTERPOLATION FUNCTION
6.13
SMOOTH
INTERPOLATION
(M SERIES)
General Either of two types of machining can be selected, depending on the
program command.
For those portions where the accuracy of the figure is critical, such as
at corners, machining is performed exactly as specified by the program
command.
For those portions having a large radius of curvature where a smooth
figure must becreated, points along the machining path are
interpolated with a smooth curve, calculated from the polygonal lines
specified with the program command (smooth interpolation).
Smooth interpolation can be specified when CDSP (bit 5 of parameter No.
8485) is set to 1 in high–speed contour control mode (between G05
P10000 and G05 P0). Smooth interpolation performed in high–speed
contour control mode is described below. For details of high–speed
contour control, see subsec 7.1.14.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
8485 CDSP
[Data type] Bit
CDSP 0 : Disables smooth interpolation in HPCC mode.
1 : Enables smooth interpolation in HPCC mode.
To apply smooth interpolation, be sure to set this parameter to 1.
8486 Maximum travel distance of a block where smooth interpolation is applied
[Data type] 2–word
[Unit of data] Least input increment (depending on the set reference axis)
[Valid data range] 0 to 99999999
This parameter specifies a block length used as a reference to decide
whether to apply smooth interpolation. If the line specified in a block is
longer than the value set in the parameter, smooth interpolation will not
be applied to that block. This parameter can be used, for example, to
specify the maximum line length of a folded line to which a metal die
workpiece is approximated with some tolerance.
Alarm and message
Number Message Description
5085 SMOOTH IPL ERROR 1 A block for specifying smooth inter-
polation contains a syntax error.
445
6. INTERPOLATION FUNCTION B–62753EN–1/01
Reference Item
OPERATOR’S MANUAL II.4.10 Exponential interpolation
(For Machining Center)
(B–62764EN)
446
B–62753EN–1/01 6. INTERPOLATION FUNCTION
6.14
HYPONENTIAL AXIS
INTERPOLATION
General In helical interpolation, when pulses are distributed with one of the
circular interpolation axes set to a hypothetical axis, sine interpolation is
enable.
When one of the circular interpolation axes is set to a hypothetical axis,
pulse distribution causes the speed of movement along the remaining axis
to change sinusoidally. If the major axis for threading (the axis along
which the machine travels the longest distance) is set to a hypothetical
axis, threading with a fractional lead is enabled. The axis to be set as the
hypothetical axis is specified with G07.
p 2p
0 Z
p
2
Reference Item
OPERATOR’S MANUAL II.4.11 Hyponential axis interpolation
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.7 Hyponential axis interpolation
(For Lathe)
(B–62754EN)
447
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7 FEEDRATE CONTROL/ACCELERATION AND
DECELERATION CONTROL
448
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1 The feed functions control the feedrate of the tool. The following two feed
functions are available:
FEEDRATE
CONTROL 1. Rapid traverse
When the positioning command (G00) is specified, the tool moves at
a rapid traverse rate set in the CNC (parameter No. 1420).
2. Cutting feed
The tool moves at a programmed cutting feedrate.
Override can be applied to a rapid traverse rate or cutting feedrate using
the override signal.
7.1.1
Rapid Traverse Rate
General The positioning command (G00) positions the tool by rapid traverse.
G00 IP_ ;
G00 : G code (group 01) for positioning (rapid traverse)
IP_ ; Dimension word for the end point
In rapid traverse, the next block is executed after the specified rate
becomes 0 and the servo motor reaches a certain range set by the
parameter (No.1826) (in–position check).
A rapid traverse rate is set for each axis by parameter No. 1420, so no rapid
traverse rate need be programmed.
The following overrides can be applied to a rapid traverse rate with the
rapid traverse override signal:F0, 25, 50, 100%
F0: Allows a fixed feedrate to be set for each axis by parameter No. 1421.
In addition, the use of the 1% rapid traverse override selection signal
enables a rapid traverse override of between 0% and 100% to be applied
in 1% steps.
Signal
Rapid traversing signal
RPDO <F002#1>
[Function] This signal indicates that a move command is executed at rapid traverse.
[Output condition] “1” indicates that an axis starts moving after rapid traverse has been
selected. “0” indicates that an axis starts moving after a feedrate other
than rapid traverse has been selected. This holds true for both automatic
and manual operation modes.
449
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
NOTE
1 The rapid traverse in automatic operation includes all rapid
traverses in canned cycle positioning, automatic reference
point return, etc., as well as the move command G00. The
manual rapid traverse also includes the rapid traverse in
reference position return.
2 Once rapid traverse has been selected, this signal remains
“1”, including during a stop, until another feedrate has been
selected and movement is started.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F002 RPDO
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1401 RDR RFO LRP
[Data type] Bit
LRP Positioning (G00)
0 : Positioning is performed with non–linear type positioning so that the
tool moves along each axis independently at rapid traverse.
1 : Positioning is performed with linear interpolation so that the tool
moves in a straight line.
RFO When cutting feedrate override is 0% during rapid traverse,
0 : The machine tool does not stop moving.
1 : The machine tool stops moving.
RDR Dry run for rapid traverse command
0 : Disabled
1 : Enabled
1420 Rapid traverse rate for each axis
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 30 – 240000 30 – 100000
Inch machine 0.1 inch/min 30 – 96000 30 – 48000
Rotaion axis 1 deg/min 30 – 240000 30 – 100000
Set the rapid traverse rate when the rapid traverse override is 100% for
each axis.
450
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
1424 Manual rapid traverse rate for each axis
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 30 – 240000 30 – 100000
Inch machine 0.1 inch/min 30 – 96000 30 – 48000
Rotaion axis 1 deg/min 30 – 240000 30 – 100000
Set the rate of manual rapid traverse for each axis when the rapid traverse
override is 100% for each axis.
NOTE
If 0 is set, the rate set in parameter 1420 is assumed.
Reference item
OPERATOR’S MANUAL II.5.2 Rapid traverse
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.5.2 Rapid traverse
(For Lathe) (B–62754EN)
451
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7.1.2
Cutting Feedrate
Clamp
General A common upper limit can be set on the cutting feedrate along each axis
with parameter No. 1422. If an actual cutting feedrate (with an override
applied) exceeds a specified upper limit, it is clamped to the upper limit.
Parameter
1422 Maximum cutting feedrate for all axes
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 240000 6 – 100000
Inch machine 0.1 inch/min 6 – 96000 6 – 48000
Specify the maximum cutting feedrate.
A feedrate in the tangential direction is clamped in cutting feed so that it
does not exceed the feedrate specified in this parameter.
NOTE
To specify the maximum cutting feedrate for each axis, use
parameter No. 1430 instead.
1430 Maximum cutting feedrate for each axis
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 240000 6 – 100000
Inch machine 0.1 inch/min 6 – 96000 6 – 48000
Rotaion axis 1 deg/min 6 – 240000 6 – 100000
Specify the maximum cutting feedrate for each axis.
A feedrate for each axis is clamped in cutting feed so that it does not
exceed the maximum feedrate specified for each axis.
NOTE
1 This parameter is effective only in linear and circular
interpolation. In polar coordinate, cylindrical, and involute
interpolation, the maximum feedrate for all axes specified in
parameter No. 1422 is effective.
2 If the setting for each axis is 0, the maximum feedrate
specified in parameter No. 1422 is applied to all axes and
the feedrate is clamped at the maximum feedrate.
452
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Alarm and message
Number Message Description
5009 PARAMETER ZERO (DRY The maximum feedrate (parameter No.
RUN) 1422) or the feedrate in dry run (parameter
No. 1410) is set to 0 in the HPCC model.
5011 PARAMETER ZERO(CUT The maximum cutting feedrate (parameter
MAX) No. 1422)is set to 0 in the HPCC mode.
NOTE
For HPCC mode, refer to 7.1.14 HIGH PRECISION
CONTOUR CONTROL.
Warning
WARNING
CNC calculation may involve a feedrate error of +2% with
respect to a specified value. However, this is not true for
acceleration/deceleration. To be more specific, this error is
calculated with respect to a measurement on the time the
tool takes to move 500 mm or more during the steady state:
Reference item
OPERATOR’S MANUAL II.5.3 Cutting Feed
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.5.3 Cutting Feed
(For Lathe) (B–62754EN)
453
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7.1.3
Feed Per Minute
General Override can be applied to a rapid traverse rate or cutting feedrate using
the switch on the machine operator’s panel.
Feed per minute (G94) After specifying G94 (G98 for T series) (in the feed per minute mode), the
amount of feed of the tool per minute is to be directly specified by setting
a number after F. G94 (G98 for T series) is a modal code. Once a G94
(G98 for T series) is specified, it is valid until G95 (G99 for T series) (feed
per revolution) is specified. At power–on, the feed per minute mode (feed
per revolution mode for T series) is set.
An override from 0% to 254% (in 1% steps) can be applied to feed per
minute with the feedrate override signal.
Feed amount per minute
(mm/min or inch/min)
Tool
Workpiece
Table
Fig. 7.1.3 Feed per minute
WARNING
No override can be used for any commands such as for
threading.
Format
For M series
G94; G code for feed per minute (Group 05)
F_; Feed rate (mm/min or inch/min)
For T series
G98; G code for feed per minute (Group 05)
F_; Feed rate (mm/min or inch/min)
454
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1403 MIF
[Data type] Bit
MIF Cutting feedrates at feed per minute is specified by F commands
0 : In units of 1 mm/min for millimeter machines or 0.01 inches/min for
inch machines.
1 : In unit of 0.001 mm/min for millimeter machines or 0.00001
inches/min for inch machines.
NOTE
M series are not equipped with this parameter. Cutting
feedrates are specified by F commands in units of 0.001
mm/min for millimeter machines or 0.00001 inches/min for
inch machines.
#7 #6 #5 #4 #3 #2 #1 #0
3401 FCD
[Data type] Bit
FCD When an F command and a G command (G98, G99) for feed per minute or
feed per rotation are specified in the same block, and the G command
(G98, G99) is specified after the F command, the F command is:
0 : Assumed to be specified in the mode (G98 or G99) when the F
command is specified
1 : Assumed to be specified in the mode of the G command (G98 or G99)
of the same block
NOTE
When FCD = 1:
If the block containing a G command (G98, G99) does not
include an F command, the last F command specified is
assumed to be specified in the G command mode of the
block.
Example 1: N1 G99 ;
N2 Faaaa G98 ; - Faaaa is assumed to be specified in the G98 mode.
N3 Fbbbb ; - Fbbbb is assumed to be specified in the G98 mode.
N4 G99 ; - Fbbbb is assumed to be specified in the G99 mode.
NOTE
In G code system B or C, G98 and G99 function are
specified in G94 and G95.
455
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Alarm and message
Number Message Description
011 NO FEEDRATE COM- Feedrate was not commanded to a
MANDED cutting feed or the feedrate was inad-
equate. Modify the program.
Reference item
OPERATOR’S MANUAL II.5.3 Cutting feed
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.5.3 Cutting feed
(For Lathe) (B–62754EN)
456
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1.4
Feed Per Revolution/
Manual Feed Per
Revolution
General
Feed per revolution After specifying G95 (G99 for T series) (in the feed per revolution
mode), the amount of feed of the tool per spindle revolution is to be
directly specified by setting a number after F. G95 (G99 for T series)
is a modal code. Once a G95 is specified, it is valid until G94 (G98
for T series) (feed per minute) is specified.
An override from 0% to 254% (in 1% steps) can be applied to feed per
revolution with the switch on the machine operator’s panel. For
detailed information, see the appropriate manual of the machine tool
builder.
[T series]
F Feed amount per spindle revolution
(mm/rev or inch/rev)
Fig. 7.1.4 Feed per revolution
Manual feed per Jog feedrate can be specified by feed per revolution.
revolution
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1402 JRV NPC
NPC
[Data type] Bit
JRV Jog feed
0 : Jog feed is performed at feed per minute.
1 : Jog feed is performed at feed per rotation.
NOTE
Specify a feedrate in parameter No. 1423.
NPC Feed per revolution command
0 : The feed per revolution command is ignored when the position coder
is not installed.
1 : The feed per revolution command is accepted even when the position
coder is not installed. (The CNC automatically converts the feed per
revolution command to a feed–per–minute operation.)
457
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
1423 Feedrate in jog feed for each axis
[Data type] Word axis
When JRV, bit 4 of parameter No. 1402, is set to 1 (feed per revolution) in
T series, specify a feedrate in jog feed (feed per revolution) with an
override of 100% applied to the jog feedrate.
[Unit of data] Increment system Unit of data Valid data range
[Valid data range] Millimeter machine 0.01 mm/rev
Inch machine 0.001 inch/rev 0 A 32767
Rotaion axis 0.01 deg/rev
Caution
CAUTION
When the speed of the spindle is low, feedrate fluctuation
may occur. The slower the spindle rotates, the more
frequently feedrate fluctuation occurs.
Reference item
OPERATOR’S MANUAL II.5.3 Cutting feed
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.5.3 Cutting feed
(For Lathe) (B–62754EN)
458
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1.5
F1-digit Feed
(M series)
General When a one–digit number from 1 to 9 is specified after F, the feedrate set
for that number in a parameter (Nos. 1451 to 1459) is used. When F0 is
specified, the rapid traverse rate is applied.
The feedrate corresponding to the number currently selected can be
increased or decreased by turning on the switch for changing F1–digit
feedrate on the machine operator’s panel, then by rotating the manual
pulse generator.
The increment/decrement, ∆F, in feedrate per scale of the manual pulse
generator is as follows:
∆ F Fmax
100X
Fmax : feedrate upper limit for F1–F4 set by parameter 1460, or
feedrate upper limit for F5–F9 set by parameter 1461
X : any value of 1–127 set by parameter 1450
The feedrate set or altered is kept even while the power is off. The current
feedrate is displayed on the CRT screen.
Signal
F1-digit feed select signal
F1D <G016#7>
[Classification] Input signal
[Function] Increases or decreases F1-digit speed set by the parameters No. 1451 to
1459 using the manual pulse generator.
Since the manual pulse generator may also be used for axis feeding, signal
F1D (G016#7) designates which function may be used.
[Operation] When the signal is “1”, the F1–digit speed can be increased/decreased
using the manual pulse generator.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G016 F1D
459
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Parameter
1450
Change of feedrate for one graduation on the manual pulse generator
during F1 digit feed
[Data type] Byte
[Valid data range] 1 to 127
Set the constant that determines the change in feedrate as the manual pulse
generator is rotated one graduation during F1-digit feed.
∆ F Fmaxi (where, i=1 or 2)
100n
In the above equation, set n. That is, the number of revolutions of the
manual pulse generator, required to reach feedrate Fmaxi is obtained.
Fmaxi refers to the upper limit of the feedrate for an F1-digit feed
command, and set it in parameter 1460 or 1461.
Fmax1: Upper limit of the feedrate for F1 to F4 (parameter 1460)
Fmax2: Upper limit of the feedrate for F5 to F9 (parameter 1461)
1451 Feedrate for F1 digit command F1
1452 Feedrate for F1 digit command F2
1453 Feedrate for F1 digit command F3
1454 Feedrate for F1 digit command F4
1455 Feedrate for F1 digit command F5
1456 Feedrate for F1 digit command F6
1457 Feedrate for F1 digit command F7
1458 Feedrate for F1 digit command F8
1459 Feedrate for F1 digit command F9
Input for setting is enabled.
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 0.1 mm/min 6 – 150000 6 – 120000
Inch machine 0.01 inch/min 6 – 60000 6 – 48000
Rotaion axis 0.1 deg/min 6 – 150000 6 – 120000
Set Feedrates for F1-digit feed commands F1 to F9.
When an F1-digit feed command is executed, as the feedrate is changed by
turning the manual pulse generator, these parameter values also change
accordingly.
1460 Upper limit of feedrate for the F1–digit feed command (F1 to F4)
460
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
1461 Upper limit of feedrate for the F1-digit feed command (F5 to F9)
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set the upper limit of feedrate for the F1-digit feed command.
As the feedrate increases by turning the manual pulse generator, the
feedrate is clamped when it reaches the upper limit set. If an F1-digit feed
command F1 to F4 is executed, the upper limit is that set in parameter
1460. If an F1-digit command F5 to F9 is executed, the upper limit is that
set in parameter 1461.
Reference item
OPERATOR’S MANUAL II.5.3 Cutting feed
(For Machining Center)
(B–62764EN)
461
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7.1.6
Feedrate Inverse Time
Specification (M series)
General Feedrate of the tool can be specified by the move distance of the block and
inverse time (FRN).
Linear interpolation 1 Speed Speed: mm/min (metric input)
(G01) FRN= = inch/min (inch input)
Time (min) Distance
Distance:mm (metric input)
inch (inch input)
Circular interpolation 1 Speed
(G02, G03) FRN= = Speed: mm/min (metric input)
Time (min) Circle radius
inch/min (inch input)
Circle radius:
mm (metric input)
inch (inch input)
CAUTION
In circular interpolation, the distance is not an actual
distance of the block but the speed is calculated from the
circle radius.
Alarm and message
Number Message Description
011 NO FEEDRATE COM- Feedrate was not commanded to a
MANDED cutting feed, F0 was specified or the
feedrate calculated (less than 0.001
mm/min, for metric input or less than
0.00001 inch for inch input) becomes
less than an allowable range.
Reference item
OPERATOR’S MANUAL II.5.3 Cutting feed
(For Machining Center)
(B–62764EN)
462
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1.7
Override
7.1.7.1
Rapid Traverse
Override
General An override of four steps (F0, 25%, 50%, and 100%) can be applied to the
rapid traverse rate. F0 is set by a parameter (No. 1421).
Also, 1% rapid traverse override select signal allows rapid traverse
override every 1% in the range of 0 to 100%.
ÇÇ ÇÇ
ÇÇ ÇÇ
Rapid traverse
rate10m/min
Override
50%
ÇÇ
5m/min
Fig.7.1.7.1 Rapid traverse override
Feedrate Actual feedrate is obtained by multiplying the rapid traverse rate preset
by parameter no.1420 by the override value determined by this signal,
whether in automatic or manual operation (including manual reference
position return).
Fo rate For F0 value, an absolute value is set by parameter no.1421 within a range
of 0 to rapid traverse rate (for each axis).
1% step rapid traverse 1% step rapid traverse override selection signal HROV determines
override selection signal whether rapid traverse override specified with rapid traverse override
signals ROV1 and ROV2 is used or 1% step rapid traverse override is
used.
When signal HROV is 0, override is applied to the rapid traverse rate
using signals ROV1 and ROV2.
When signal HROV is 1, ROV1 and ROV2 are ignored, 1% step rapid
traverse override signals *HROV0 to *HROV6 being used to override the
rapid traverse rate.
PMC axis control These 1% step rapid traverse override signals are also effective to the rapid
traverse rate for the PMC axis. When rapid traverse override is applied
to the PMC axis (using signals ROV1E and ROV2E) with the setting of
the OVE bit (bit 2 of parameter No. 8001) independently of the CNC, the
1% step rapid traverse override signals are ineffective.
463
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Signal
Rapid traverse override
signal
ROV1,ROV2
<G014#0, #1>
[Classification] Input signal
[Function] These signals override the rapid traverse rate
[Operation] These code signals correspond to the rates as follows:
Rapid traverse override
Override value
val e
ROV2 ROV1
0 0 100 %
0 1 50 %
1 0 25 %
1 1 Fo %
Fo: Set in parameter No. 1421
1% step rapid traverse
override selection signal
HROV <G096 #7>
[Classification] Input signal
[Function] Selects whether the rapid traverse override signals or the 1% step rapid
traverse override signals are enabled.
[Operation] When HROV is 1, signals *HROV0 to *HROV6 are effective and rapid
traverse override with signals ROV1 and ROV2 is ignored.
When HROV is 0, signals *HROV0 to *HROV6 are ineffective, and rapid
traverse override with signals ROV1 and ROV2 is effective.
1% step rapid traverse
override signals
*HROV0 to *HROV6
<G096 #0 to #6>
[Classification] Input signal
[Function] Applies override to the rapid traverse rate in the range of 0% to 100% in
steps of 1%.
[Operation] These seven signals give a binary code indicating an override applied to
the rapid traverse rate.
⋅ When a binary code corresponding to an override value of 101% to
127% is specified, the override applied is clamped at 100%.
464
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
⋅ Signals *HROV0 to *HROV6 are inverted signals.
To set an override value of 1%, set signals *HROV0 to *HROV6 to
1111110, which corresponds to a binary code of 0000001.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G014 ROV2 ROV1
#7 #6 #5 #4 #3 #2 #1 #0
G096 HROV *HROV6 *HROV5 *HROV4 *HROV3 *HROV2 *HROV1 *HROV0
Parameter
1421 F0 rate of rapid traverse override for each axis
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 30 – 15000 6 – 12000
Inch machine 0.1 inch/min 30 – 6000 6 – 4800
Rotaion axis 1 deg/min 30 – 15000 6 – 12000
Set the F0 rate of the rapid traverse override for each axis.
#7 #6 #5 #4 #3 #2 #1 #0
8001 OVE
[Data type] Bit
OVE Dry run and override signals during axis control by the PMC
0 : Use the same signals as CNC
(1) Feedrate override signal *FV0 to *FV7
(2) Override cancel signal OVC
(3) Rapid traverse override signals ROV1 and ROV2
(4) Dry run signal DRN
(5) Rapid traverse selection signal RT
1 : Use dedicated axis control signals by the PMC.
(1) Feedrate override signal *FV0E to *FV7E
(2) Override cancel signal OVCE
(3) Rapid traverse override signals ROV1E and ROV2E
(4) Dry run signal DRNE
(5) Rapid traverse selection signal RTE
Reference item
OPERATOR’S MANUAL III.5.3 Rapid traverse override
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.5.3 Rapid traverse override
(For Lathe) (B–62754EN)
465
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7.1.7.2
Feedrate Override
General A programmed feedrate can be reduced or increased by a percentage (%)
selected by the override dial.This feature is used to check a program.
For example, when a feedrate of 100 mm/min is specified in the program,
setting the override dial to 50% moves the tool at 50 mm/min.
Feedrate 100 mm/min Tool
(Specified by programmed) Check the machining
by altering the feedrate
Feedrate 50 mm/min after from the value speci-
feedrate override fied in the program.
Workpiece
Fig. 7.1.7.2 Feedrate override
Signal
Feedrate Override signal
*FV0 to *FV7
<G012>
[Classification] Input signal
[Function] These signals override the cutting feedrate. Eight binary code signals
correspond to override values as follows:
7
Override value = Σ ( 2i×Vi ) %
i=0
Vi=0 when *FVi is “1” and
Vi=1 when *FVi is “0”
These signals have the following weight.
*FV0 : 1% *FV1 : 2%
*FV2 : 4% *FV3 : 8%
*FV4 : 16% *FV5 : 32%
*FV6 : 64% *FV7 : 128 %
When all signals are “0”, they are regarded as overriding 0% in the same
way as when all signals are “1” .
Thus, the override is selectable in steps over a range of 0 to 254%.
466
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
[Operation] Actual feedrate is obtained by multiplying the speed specified in cutting
feed in automatic operation mode by the override value selected by this
signal.
The override is regarded as 100%, regardless of this signal, in the
following cases:
⋅Override cancel signal OVC is “1”.
⋅During cutting in tap cycle of canned cycle;
⋅Tapping mode (63); or
⋅Thread cutting is in progress.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G012 *FV7 *FV6 *FV5 *FV4 *FV3 *FV2 *FV1 *FV0
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1401 RFO
[Data type] Bit
RFO When cutting feedrate override is 0% during rapid traverse,
0 : The machine tool does not stop moving.
1 : The machine tool stops moving.
Reference item
OPERATOR’S MANUAL II.5.3 Cutting feed
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.5.3 Cutting feed
(For Lathe) (B–62754EN)
7.1.7.3
Second feedrate override
General These signals override the cutting feedrate after the cutting feedrate has
been overridden by first override *FV0 to *FV7.
Signal
Second feedrate override These eight binary code signals correspond to the override values as
signal *AFV0 to *AFV7 follows.
<G013>
467
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7
Override value = Σ ( 2i×Vi )
i=0
Vi=0 when *AFVi is “1” and
Vi=1 when *AFVi is “0”
These signals have the following weight.
*AFV0 : 1% *AFV1 : 2%
*AFV2 : 4% *AFV3 : 8%
*AFV4 : 16% *AFV5 : 32%
*AFV6 : 64% *AFV7 : 128 %
If all signals are “0” or “1”, the override is regarded as 0%. The override is
selectable in steps over a range of 0 to 254%.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G013 *AFV7 *AFV6 *AFV5 *AFV4 *AFV3 *AFV2 *AFV1 *AFV0
7.1.7.4
Override Cancel
General The override cancel signal fixes the feedrate override to 100%.
Signal
Override cancel signal
OVC <G006#4>
[Classification] Input signal
[Function] Feedrate override is fixed to 100%.
[Operation] When the signal is “1”, the CNC operates as follows:
⋅ Feedrate override is fixed to 100% irrespective of feedrate override
signal.
⋅ Rapid traverse override and spindle speed override are not affected.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G006 OVC
468
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1.8
Automatic Corner
Override (M series)
General
Inner corner automatic When G62 is specified, and the tool path with cutter compensation
override applied forms an inner corner, the feedrate is automatically overridden
at both ends of the corner.
There are four types of inner corners (Fig. 7.1.8).
2,θθp178, in Fig. 7.1.8
θp is a value set with parameter No. 1711. When θ is approximately
equal to θp, the inner corner is determined with an error of 0.001,or
less.
1. Straight line–straight line :Tool 2. Straight line–arc
:Programmed path
:Cutter center path
θ θ
3. Arc–straight line 4. Arc–arc
Fig. 7.1.8 (a) Inner corner
WARNING
When the block before a corner is a start–up block, or the
block after a corner includes G41 or G42, the feedrate is not
overridden. The feedrate override function is disabled when
the offset value is 0.
469
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Override value An override value is set with parameter No. 1712. An override value
is valid even for dry run and F1–digit feed specification.
In the feed per minute mode, the actual feedrate is as follows:
F × (inner corner automatic override) × (feedrate override)
Internal Circular Cutting For internally offset circular cutting, the feedrate on a programmed path
Feedrate Change is set to a specified feedrate (F) by specifying the circular cutting feedrate
with respect to F, as indicated below. This function is valid in the cutter
compensation mode, regardless of the G62 code.
F Rc
Rp
Rc : Cutter center path radius
Rp : Programmed radius
It is also valid for the dry run and the F1–digit feed command.
Programmed path
Cutter center
RP path
Fig. 7.1.8 (b) Internal circular cutting feedrate change
If Rc is much smaller than Rp, Rc/Rp80; the tool stops. A minimum
deceleration ratio (MDR) is to be specified with parameter No. 1710.
When Rc/RpxMDR, the feedrate of the tool is (F×MDR).
CAUTION
When internal circular cutting must be performed together
with automatic override for inner corners, the feedrate of the
tool is as follows:
F Rc (inner corner override)
Rp
× (feedrate override)
Parameter
1710 Minimum deceleration ratio (MDR) of the inner circular cutting rate in
automatic corner override
[Data type] Byte
[Unit of data] %
[Valid data range] 1 to 100
Set the minimum deceleration ratio (MDR) in changing the inner circular
cutting feedrate by automatic corner override.
470
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
In circular cutting with an inward offset, the actual feedrate for a specified
feedrate (F) becomes as follows:
Rc Rc: Radius of the path of the cutter’s center
F Rp: Programmed radius
Rp
As the actual feedrate becomes the value obtained from the above
equation, the specified rate F can be achieved on the program path.
Programmed
path
Rc
Rp Cutter center
path
If Rc is too samall in comparison with Rp so that Rc 80, the cutter will
Rp
stop. To prevent this, the minimum deceleration ratio (MDR) is set.
When Rc 80,
Rp
the actural rate becomes as follows:
F × (MDR)
1711 Angle (p) to recognize the inner corner in automatic override
[Data type] Byte
[Unit of data] Degree
[Valid data range] 1 to 179 (standard value = 91)
Set the angle to recognize the inner corner when automatic corner override
is performed for the inner corner
1712 Amount of automatic override for an inner corner
[Data type] Byte
[Unit of data] %
[Valid data range] 1 to 100 (standard value = 50)
Set inner corner automatic override value when automatic corner override
is performed.
1713 Distance Le from the starting point in inner corner automatic override
[Data type] Word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Input in mm 1 0.1 0.01 mm
Input in inches 0.1 0.01 0.001 inch
471
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
[Valid data range] 0 to 3999
Set distance Le from the starting point in an inner comer for automatic
corner override.
1714 Distance Ls up to the ending point in inner corner automatic override
[Data type] Word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Input in mm mm
Input in inches inch
[Valid data range] 0 to 3999
Set distance Ls up to the end point in an inner corner for automatic corner
override.
If q qp, the inside of a comer is recognized. (q is set in parameter 1711.)
When an inner corner is recognized, the feedrate is overridden in the range
of Le in the block immediately before the intersection of the corner and Ls
in the next block following the intersection.
Ls and Le are each a straight line connecting the intersection of the corner
and a given point on the path of the cutter’s center.
Ls and Le are set in parameters 1713 and 1714.
Ls
Le
θ b Programmed
a path
Cutter center
path
An override is applied from point a to b.
Fig. 7.1.8 (c) Distance Le and Ls in the automatic
corner override at an inner corner
Reference item
OPERATOR’S MANUAL II.5.4.2 Automatic Override for Inner Corners
(For Machining Center)
(B–62764EN) II.5.4.3 Internal Circular Cutting Feedrate Change
472
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1.9
External Deceleration
General These signals decelerate the feedrate of the control axes down to the speed
which has been set by parameter No. 1426 and 1427.
Signal
External deceleration
signal
*+ED1 to *+ED8<G118>
*–ED1 to *–ED8<G120>
[Classification] Input signal
[Function] These signals are used to apply deceleration; provided for each direction
of each control axis; +/* indicates the direction, while the signal number
corresponds to the number of the controlled axis.
* + ED
1 … The 1st axis is decelerated.
2 … The 2nd axis is decelerated.
3 … The 3rd axis is decelerated.
+ … The feed is decelerated in the plus (+) direction.
– … The feed is decelerated in the minus (–) direction.
[Operation] When a signal becomes “0”, the corresponding axis decelerate to stop in
the specified direction.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G118 *+ED8 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1
#7 #6 #5 #4 #3 #2 #1 #0
G120 *–ED8 *–ED7 *–ED6 *–ED5 *–ED4 *–ED3 *–ED2 *–ED1
473
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1005 EDMx EDPx
[Data type] Bit axis
EDPx External deceleration signal in the positive direction for each axis
0 : Valid only for rapid traverse
1 : Valid for rapid traverse and cutting feed
EDMx External deceleration signal in the negative direction for each axis
0 : Valid only for rapid traverse
1 : Valid for rapid traverse and cutting feed
1426 External deceleration rate of cutting feed
[Data type] Word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Set the external deceleration rate of cutting feed.
1427 External deceleration rate of rapid traverse for each axis
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set the external deceleration rate of rapid traverse for each axis.
474
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1.10
Feed Stop Function
General During axis motion, the feed stop function checks a position deviation
amount at all times. When the amount exceeds the “feed stop position
deviation amount” set by the parameter (No. 1832), the function suspends
pulse distribution and acceleration/deceleration control during such a
period of time, and terminates the move command for the positioning
control circuit. Thus the function can minimize an overshoot that may
occur with a large servo motor in rapid traverse acceleration operation.
Speed
Specified speed
Actual speed
Time
Feed stop
Parameter
1832 Feed stop positioning deviation for each axis
[Data type] Two–word axis
[Unit of data] Detection unit
[Valid data range] 0 to 99999999
Set the feed stop positioning deviation for each axis.
If the positioning deviation exceeds the feed stop positioning deviation
during movement, pulse distribution and acceleration/deceleration
control are stopped temporarily. When the positioning deviation drops to
the feed stop positioning deviation or below, pulse distribution and
acceleration/deceleration control are resumed.
The feed stop function is used to reduce overshoot in acceleration/decel-
eration mainly by large servo motor.
Generally, set the middle value between the positioning deviation limit
during movement and the positioning deviation at rapid traverse as the
feed stop positioning deviation.
475
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7.1.11
Feedrate Clamping by
Arc Radius
General When an arc is cut at a high speed in circular interpolation, a radial error
exists between the actual tool path and the programmed arc. An
approximation of this error can be obtained from the following
expression:
D Error
Programmed path
Actual path
1
D
2
D Maximum radial error (mm)
Feedrate (mm/s)
Arc radius (mm)
Time constant (s) for exponential acceleration/deceleration of
cutting feed
Time constant of the servo motor (s)
When actual machining is performed, radius r of the arc to be machined
and permissible error Dr are given. Then, maximum allowable feedrate
v (mm/min) is determined from the above expression.
The function for clamping the feedrate by the arc radius automatically
clamps the feedrate of arc cutting to the value set in a parameter. This
function is effective when the specified feedrate may cause the radial error
for an arc with a programmed radius to exceed the permissible degree of
error.
Parameter
1730 Maximum feedrate for arc radius R
[Data type] Word
[Unit of data] Valid data range
.Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 8 – 15000 0 – 12000
Inch machine 0.1 inch/min 8 – 6000 0 – 4800
Set a maximum feedrate for the arc radius set in parameter No. 1731.
476
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
1731 Arc radius value corresponding to a maximum feedrate
[Data type] Two–word
[Unit of data]
Unit IS–A IS–B IS–C Unit
Linear axis
0.01 0.001 0.0001 mm
(millimeter machine)
Linear axis
0.001 0.0001 0.00001 inch
(inch machine)
[Valid data range] 1000 to 99999999
Set the arc radius corresponding to the maximum feedrate set in parameter
No. 1730.
1732 Minimum value (RV min) for arc radius–based feedrate clamp
[Data type] Word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 0 – 15000 0 – 12000
Inch machine 0.1 inch/min 0 – 6000 0 – 4800
The arc radius–based feedrate clamping function reduces the maximum
feedrate as the arc radius decreases. When the specified maximum
feedrate is not greater than RV min (minimum value for arc radius–based
feedrate clamping), RV min is used as the maximum feedrate.
Reference item
OPERATOR’S MANUAL II.20.1 Feedrate clamp by circle radius
(For Machining Center)
(B–62764EN)
477
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7.1.12
Automatic Corner
Deceleration (M series)
General This function automatically controls the feedrate during corner
machining according to the angle of a corner made by machining blocks
or according to the feedrate difference for each axis.
This function is enabled when G64 (machining) mode is selected and
deceleration of the first of two consecutive cutting feed blocks is
executed.
Feedrate control can be performed according to the angle of a corner made
by machining blocks or according to the feedrate difference for each axis.
The desired method is selected by specifying the corresponding value in
the CSD bit (bit 4 of parameter No. 1602).
Feedrate control
according to corner
angle
Overview If the angle made by blocks A and B is smaller than that specified in parameter
No. 1740 (for the selected plane), and if the feedrates along the first and second
axes on that plane are lower than that specified in parameter No. 1741, the
system executes block B, assuming that no pulses are accumulated.
The figure shows the relationship between feedrate and time when a
corner angle is smaller than the angle specified in the parameter.
At time t, some accumulated pulses remain, as indicated by the shaded
part. The system, however, starts the next block because the feedrate of
the automatic acceleration/deceleration circuit is lower than that specified
in the parameter.
Feedrate
Block A Block B
Feedrate specified in
parameter No. 1741
t
Time
478
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
When linear acceleration/deceleration before interpolation for
cutting feed is enabled
If the angle made by blocks A and B is smaller than that specified in
parameter No. 1740 (for the selected plane), and if the feedrates
programmed for blocks A and B are higher than the value set in parameter
No. 1778, the feedrate is reduced to the value specified in the parameter
in block A. In block B, the feedrate is increased to the programmed
feedrate. The rate of acceleration depends on the parameter for linear
acceleration/deceleration before interpolation for cutting feed.
Speed
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1601 ACD
[Data type] Bit
ACD Function for automatically reducing the feedrate at corners (automatic
corner override function)
0 : The function is not used.
1 : The function is used.
#7 #6 #5 #4 #3 #2 #1 #0
1602 CSD
[Data type] Bit
CSD In the function for automatically reducing a feedrate at corners,
0 : Angles are used for controlling the feedrate.
1 : Differences in feedrates are used for controlling the feedrate.
1740 Critical angle subtended by two blocks for automatic corner deceleration
[Data type] Two–word
[Unit of data] 0.001 deg
[Valid data range] 0 to 180000
Set a critical angle to be subtended by two blocks for corner deceleration
when the angle–based automatic corner deceleration function is used.
The angle subtended by two blocks is defined as q in the examples shown
below.
479
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Block A (G01)
Block B (G01)
θ θ
Block A (G02)
Block B(G01)
Angle made by two lines
If a circular path is included, the angle
between the tangent of the arc and
another line is considered.
1741 Feedrate for assuming the termination of automatic corner deceleration
(for acceleration/deceleration after interpolation)
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set the feedrate for assuming the termination of deceleration in automatic
corner deceleration.
1778 Minimum speed for the automatic corner deceleration function (for linear
acceleration/deceleration before interpolation)
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set a speed at which the number of buffered pulses in deceleration is
assumed to be 0 when linear acceleration/deceleration before
interpolation is used.
480
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Caution
CAUTION
1 The angle of the machining tool path is compared with that
specified in parameter No. 1740 only for the selected plane.
The actual feedrate and that specified in parameter No.
1741 are compared only for the first and second axes of the
selected plane. Even if simultaneous movement is
performed along three or more axes, the feedrates of only
the first and second axes are compared for the selected
plane.
2 The roundness of a corner is determined by the angle and
feedrate specified in parameter Nos. 1740 and 1741,
respectively. If a sharp corner is always required, set a
feedrate of zero and an angle of 180000 (180 degrees).
3 If a G09 (exact stop) command is executed, an exact stop
is performed, irrespective of the angle and feedrate
specified in parameter Nos.1740 and 1741.
4 This function is disabled in single block and dry run mode.
Feedrate control
according to the feedrate
difference for each axis
Overview If the difference between the programmed feedrates at the end of block A
and at the beginning of block B for each axis exceeds the value specified
in parameter No. 1781, and if the feedrates for all axes are lower than that
specified in parameter No. 1741, the system executes block B, assuming
that no pulses are accumulated.
The figure shows the relationship between the feedrate and time when the
feedrate difference for each axis exceeds the value specified in parameter
No. 1781.
At time t, some accumulated pulses remain, as indicated by the shaded
section. The system, however, starts the next block because the feedrate
of the automatic acceleration/deceleration circuit is lower than that
specified in parameter No. 1741.
Speed set by parameter
(No. 1741)
t Time
481
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
When linear acceleration/deceleration before interpolation for
cutting feed is enabled
If the difference between the feedrates of blocks A and B for each axis
exceeds the value specified in parameter No. 1780, the feedrate at the
corner is calculated from the difference for each axis, as shown below.
The feedrate is reduced to the calculated value in block A.
The feedrate change for each axis (Vc[X], Vc[Y], ...), caused by the
movement at programmed feedrate F, is compared with Vmax specified
in parameter No. 1780. If an feedrate change exceeding Vmax is
detected, the target feedrate after deceleration Fc is calculated, using
maximum comparison value Rmax.
R= Vc
Vmax
Fc = F
Rmax
If, for example, the direction of movement is changed from the X–axis to
the Y–axis, that is through 90 degrees, and if the programmed feedrate is
1000 mm/min and the permissible feedrate difference specified in
parameter No. 1780 is 500 mm/min, the deceleration shown below is
performed:
482
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
N1 G01 G91 X100. F1000 ;
N2 N2 Y100. ;
N1
Tool path if corner
deceleration is not
applied
← Tool path when corner deceleration was applied
Speed
F1000
Feedrate Without corner deceleration
along With corner deceleration
X axis
F50
0
Speed N1 Time
F1000
Feedrate
along
Y axis
F50
0
N2 Time
Speed
F1000
Feedrate
along
tangential
direction
F50
0
N1 N2 Time
Different permissible feedrate differences can be specified for different
axes. If a value is specified in parameter No. 1783, the permissible
feedrate difference for each axis becomes valid. Deceleration at a corner
is calculated for the axis for which the permissible feedrate difference is
exceeded with the highest ratio of actual feedrate difference to permissible
feedrate difference.
483
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1601 ACD
[Data type] Bit
ACD Function for automatically reducing the feedrate at corners (automatic
corner override function)
0 : The function is not used.
1 : The function is used.
#7 #6 #5 #4 #3 #2 #1 #0
1602 CSD
[Data type] Bit
CSD In the function for automatically reducing a feedrate at corners,
0 : Angles are used for controlling the feedrate.
1 : Differences in feedrates are used for controlling the feedrate.
1741 Feedrate for assuming the termination of automatic corner deceleration
(for acceleration/deceleration after interpolation)
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set the feedrate for assuming the termination of deceleration in automatic
corner deceleration.
1780 Allowable speed difference for the speed difference–based automatic corner
deceleration function (for linear acceleration/deceleration before interpolation)
[Data type] Word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Set the speed difference for the speed difference–based automatic corner
deceleration function when linear acceleration/deceleration before
interpolation is used.
484
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
1781 Allowable speed difference for the speed difference–based automatic corner
deceleration function (linear acceleration/deceleration after interpolation)
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set a speed difference for the speed difference–based automatic corner
deceleration function when linear acceleration/deceleration after
interpolation is used.
Caution
CAUTION
1 Even during dry run or external deceleration, the feedrate
difference is checked according to the F command in the
program.
2 If the G09 (exact stop) command is executed, an exact stop
is performed, irrespective of the values specified for the
parameters.
3 This function is invalid for the feed per rotation command,
F1–digit feed command, and rigid tapping command, as
well as in single block mode.
4 If the override is changed during operation, the feedrate
difference cannot be checked correctly.
Reference item
OPERATOR’S MANUAL II.5.4.4 Automatic corner deceleration
(For Machining Center)
(B–62764EN)
485
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7.1.13
Look–Ahead Control
General This function is designed for high–speed precise machining. With this
function, the delay due to acceleration/deceleration and the delay in the
servo system which increase as the feedrate becomes higher can be
suppressed.
The tool can then follow specified values accurately and errors in the
machining profile can be reduced.
This function becomes effective when look–ahead control mode is
entered by G08P1 command.
Available functions In look–ahead control mode, the following functions are available:
(1) Linear acceleration/deceleration before interpolation for cutting feed
(2) Automatic corner deceleration function
For details on the above functions, see the descriptions of the functions.
Signal
Look–ahead control
mode signal
G08MD <F066#0>
[Classification] Output signal
[Function] Informs that is in the look–ahead control mode.
[Output condition] The signal is “1” in the following case:
⋅In the look–ahead control mode
The signal is “0” in the following case:
⋅It is not the look–ahead control mode
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F066 G08MD
Parameter
1431 Maximum cutting feedrate for all axes in the look–ahead control mode
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 0 – 240000 0 – 100000
Inch machine 0.1 inch/min 0 – 96000 0 – 48000
Rotaion axis 1 deg/min 0 – 240000 0 – 100000
486
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Specify the maximum cutting feedrate for all axes in the look–ahead
control mode.
A feedrate in the tangential direction is clamped in cutting feed so that it
does not exceed the feedrate specified in this parameter.
WARNING
In a mode other than the look–ahead mode, the maximum
cutting feedrate specified in parameter No. 1422 or No.
1430 is applied and the feedrate is clamped at the maximum
feedrate.
NOTE
To specify the maximum cutting feedrate for each axis, use
parameter No. 1432 instead.
1432 Maximum cutting feedrate for each axis in the look–ahead control mode
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 0 – 240000 0 – 100000
Inch machine 0.1 inch/min 0 – 96000 0 – 48000
Rotaion axis 1 deg/min 0 – 240000 0 – 100000
Specify the maximum cutting feedrate for each axis in the look–ahead
control mode.
A feedrate for each axis is clamped during cutting feed so that it does not
exceed the maximum cutting feedrate specified for each axis.
WARNING
In a mode other than the look–ahead mode, the maximum
cutting feedrate specified in parameter No. 1422 or No.
1430 is applied and the feedrate is clamped at the maximum
feedrate.
NOTE
1 This parameter is effective only in linear and circular
interpolation. In polar coordinate, cylindrical, and involute
interpolation, the maximum feedrate for all axes specified in
parameter No. 1431 is effective.
2 If a setting for each axis is 0, the maximum feedrate
specified in parameter No. 1431 is applied to all axes and
the feedrate is clamped at the maximum feedrate.
487
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
1602 LS2 CSD FWB
[Data type] Bit
FWB Cutting feed acceleration/deceleration before interpolation
0 : Type A of acceleration/deceleration before interpolation is used.
1 : Type B of acceleration/deceleration before interpolation is used.
Type A: When a feedrate is to be changed by a command, acceleration/
deceleration starts after the program enters the block in which
the command is specified.
Type B: When a feedrate is to be changed by a command, deceleration
starts and terminates at the block before the block in which the
command is specified.
<Example of a deceleration process> <Example of an acceleration process>
Feedrate Specified feedrate Feedrate Specified feedrate
Feedrate after accelera- Feedrate after accelera-
tion/deceleration before tion/deceleration before
interpolation is applied interpolation is applied
F3 Type A F3
Type B
F2 F2
F1 F1
Time Time
N1 N2 N1 N2
CSD In the function for automatically reducing a feedrate at corners,
0 : Angles are used for controlling the feedrate.
1 : Differences in feedrates are used for controlling the feedrate.
LS2 Acceleration/deceleration after interpolation for cutting feed in the
look–ahead control mode
0 : Exponential acceleration/deceleration
1 : Linear acceleration/deceleration. (The function for linear
acceleration/deceleration after interpolation for cutting feed is
required.)
1762 Exponential acceleration/deceleration time constant for cutting feed in the look–
ahead control mode
[Data type] Word axis
[Unit of data] 1 ms
[Valid data range] 0 to 4000
Set an exponential acceleration/deceleration time constant for cutting
feed in the look–ahead control mode.
488
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
1763 Minimum speed in exponential acceleration/deceleration for cutting feed in the
look–ahead control mode
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set a minimum speed (FL) in exponential acceleration/deceleration for
cutting feed in the look–ahead control mode.
1768 Time constant for linear acceleration/deceleration during cutting feed in the
look–ahead control mode.
[Data type] Word
[Unit of data] ms
[Valid data range] 8 to 512
This parameter sets a time constant for linear acceleration/deceleration for
cutting feed in the look–ahead control mote.
NOTE
The function for linear acceleration/deceleration after
interpolation for cutting feed is required.
1770 Parameter 1 for setting an acceleration for linear acceleration/deceleration before
interpolation in the look–ahead control mode (maximum machining speed during
linear acceleration/deceleration before interpolation)
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 240000 6 – 100000
Inch machine 0.1 inch/min 6 – 96000 6 – 48000
This parameter is used to set an acceleration for linear acceleration/
deceleration before interpolation in the look–ahead control mode.
In this parameter, set the maximum machining speed during linear
acceleration/deceleration before interpolation. Set the time used to reach
the maximum machining speed in parameter No. 1771.
489
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Speed
Parameter1
(No. 1770)
Time
Parameter 2 (No. 1771)
CAUTION
When 0 is set in parameter No. 1770 or parameter No. 1771,
linear acceleration/deceleration before interpolation is
disabled.
1771 Parameter 2 for setting an acceleration for linear acceleration/deceleration before
interpolation in the look–ahead control mode (time used to reach the maximum
machining speed during linear acceleration/deceleration before interpolation)
[Data type] Word
[Unit of data] 1 ms
[Valid data range] 0 to 4000
This parameter is used to set an acceleration for linear acceleration/decel-
eration before interpolation in the look–ahead control mode. In this pa-
rameter, set the time (time constant) used to reach the speed set in parame-
ter No. 1770.
CAUTION
1 When 0 is set in parameter No. 1770 or parameter No. 1771,
linear acceleration/deceleration before interpolation is
disabled.
2 In parameter Nos. 1770 and 1771, set values that satisfy the
following: Parameter No. 1770/Parameter No. 1771
5
1777 Minimum speed for the automatic corner deceleration function (for the look–ahead
control)
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
490
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Set a speed at which the number of buffered pulses in deceleration is as-
sumed to be 0 when linear acceleration/deceleration before interpolation
is used.
1779 Critical angle subtended by two blocks for automatic corner deceleration
(for the look–ahead control)
[Data type] Two–word
[Unit of data] 0.001 deg
[Valid data range] 0 to 180000
Set a critical angle to be subtended by two blocks for corner deceleration
when the angle–based automatic corner deceleration function is used.
The angle subtended by two blocks is defined as q in the examples shown
below.
Block A (G01)
Block B (G01)
θ
θ
Block A (G02)
Block B (G01)
Angle subtended by two Angle subtended an arc tangent
straight lines and straight line
1780 Allowable speed difference for the speed difference based corner deceleration
function (for linear acceleration/deceleration before interpolation)
[Data type] Word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Set the speed difference for the speed difference based automatic corner
deceleration function when linear acceleration/deceleration before
interpolation is used.
1783 Allowable speed difference for the speed difference based corner deceleration
function (for linear acceleration /deceleration before interpolation)
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
491
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
A separate allowable feedrate difference can be set for each axis. Among
the axes that exceed the specified allowable feedrate difference, the axis
with the greatest ratio of the actual feedrate difference to the allowable
feedrate difference is used as the reference to calculate the reduced
feedrate at the corner.
1784 Speed when overtravel alarm has generated during acceleration/deceleration
before interpolation
[Data type] Word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Deceleration is started beforehand to reach the feedrate set in the
parameter when an overtravel alarm is issued (when a limit is reached)
during linear acceleration/deceleration before interpolation. By using
this parameter, the overrun distance that occurs when an overtravel alarm
is output can be reduced.
WARNING
The control described above is applicable only to stored
stroke check1.
NOTE
1 When 0 is set in this parameter, the control described above
is not exercised.
2 Use type–B linear acceleration/deceleration before
interpolation (by setting bit 0 (FWB) of parameter No. 1602
to 1).
Parameters for Parameters for the cutting feed acceleration/deceleration before in-
look–ahead control terpolation
mode and normal mode Parameter No.
Parameter description Look–ahead
Normal mode
control mode
Acceleration/deceleration type
(A type/B type)
FWB (1602#0) ←
Acceleration (Parameter 1) 1630 1770
Acceleration (Parameter 2) 1631 1771
Speed when overtravel alarm has gener-
ated
1784 ←
492
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Parameters for automatic corner deceleration
Parameter No.
Parameter description Look–ahead
Normal mode
control mode
Automatic corner deceleration according to
the corner angle or the speed difference
CSD (1602#4) ←
Minimum speed
(according to the corner angle)
1778 1777
Critical angle
(according to the corner angle)
1740 1779
Allowable speed difference for all axes
(according to speed difference)
1780 ←
Allowable speed difference for each axis
(according to speed difference)
1783 ←
Alarm and message
Number Message Description
109 P/S ALARM A value other than 0 or 1 was specified af-
ter P in the G08 code, or no value was spe-
cified.
493
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Note
NOTE
In the look–ahead control mode, the functions listed below
cannot be specified. To specify these functions, cancel the
look–ahead control mode, specify the desired function, then
set look–ahead control mode again.
⋅Rigid tapping function
⋅Cs contour axis control function
⋅Feed per rotation
⋅F1–digit feed
⋅C–axis normal direction control function
⋅Polar coordinate interpolation function
⋅Cylindrical interpolation function
⋅Involute interpolation function
⋅Exponential interpolation
⋅Three–dimensional coordinate conversion
⋅Retrace function
⋅Normal direction control
⋅Polar coordinate command
⋅Index table indexing
⋅Tool withdrawal and return
⋅Threading and synchronous feed
⋅High–speed cycle machining
⋅Handle interrupt
⋅Program restart
⋅Simplified synchronization control
⋅Feed stop
⋅High–speed skip function
⋅Constant surface speed control
⋅Interrupt type custom macro
⋅Small–diameter peck drilling cycle
⋅High–speed remote buffer A/B
⋅Automatic tool length measurement
⋅Skip cutting
⋅G28 (low–speed reference position return)
Reference item
OPERATOR’S MANUAL II.20.2 LOOK–AHEAD CONTROL (G08)
(For Machining Center)
(B–62764EN)
494
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1.14
High–precision
Contour Control by
RISC (M series)
General Some machining errors are due to the CNC. Such errors include
machining errors caused by acceleration/deceleration after interpolation.
To eliminate these errors, the following functions are performed at high
speed by an RISC processor. These functions are called high–precision
contour control functions.
D Function for multiple–block look–ahead acceleration/deceleration
before interpolation. This function eliminates machining errors due
to acceleration/deceleration.
D Automatic feedrate control function which enables smooth
acceleration/ deceleration by considering changes in the figure and
speed and allowable acceleration for the machine. This is performed
by reading multiple blocks in advance.
Furthermore, smoother acceleration/deceleration is achieved, enabling
the feed–forward factor to be increased. This feature also reduces
follow–up error in the servo system.
Name Function
No. of controlled axes 1 axis to 8 axes
No. of simultaneously con- Up to max. controlled axes
trolled axes
Axis names Any of A, B, C, U, V, W, X, Y, Z
Increment system 0.01, 0.001, 0.0001 mm
0.001, 0.0001, 0.00001 inch
Max. programming dimen- 8 digits
sions
Positioning Yes (Available with parameter MSU (No.
8403#1)=1)
Linear interpolation Yes
Multi–quadrant circular inter- Yes
polation
Feed per minute Yes
Feedrate clamp Yes
Feedrate override 0 – 254%, Every 1%
2nd feedrate override 0 – 254%, Every 1% k
Workpiece coordinate system Yes (Unchangeable in G05P10000 mode)
k
Absolute/incremental com- Combined use possible in the block
mand
Sequence number 5 digits
Tape code EIA, ISO
495
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Name Function
Tape format Word address format
Control in/out Yes
Optional block skip Yes
Circle radius R specification Yes
Automatic operation Memory operation, Tape operation
Method of tape operation RS–232–C, RS–422, DNC1, and remote
buffer
Manual absolute on/off Yes (FS15 type)
Cycle start, Feed hold Yes
Dry run Yes
Feedrate override under dry 0 – 655.34%, Every 0.01%
run
Single block Yes
Inch/metric conversion Yes (Unchangeable in G05P10000 mode)
Multi–buffer Yes
Cutter compensation C Yes
Interlock (all axes) Yes
Machine lock Yes
Subprogram call (M98, M198) Yes (Usable with parameter MSU (No.
8403#1)=1)
Auxiliary function Yes (Usable with parameter MSU (No.
8403#1)=1)
k (Option concerned required)
D Data that can be G00 : Positioning (Note 1)
specified G01 : Linear interpolation
G02 : Circular interpolation (CW)
G03 : Circular interpolation (CCW)
G17 : Plane selection (XpYp plane)
where, Xp is the X–axis or its parallel axis;
G18 : Plane selection (ZpXp plane)
where, Yp is the Y–axis or its parallel axis;
G19 : Plane selection (YpZp plane)
where, Zp is the Z–axis or its parallel axis.
G38 : Cutter compensation C with vector held
G39 : Cutter compensation C corner arc
G40 : Cutter compensation C cancel
G41 : Cutter compensation C, left
G42 : Cutter compensation C, right
G90 : Absolute command
G91 : Incremental command
Dxxx : D code
Fxxxxx : F code
Nxxxxx : Sequence number
G05P10000 : Setting the HPCC mode
496
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
G05P0 : Canceling the HPCC mode
I, J, K, R : I, J, K, and R specified for circular interpolation
( ) : Control in / out
/n : Optional block skip
Mxxxx : Miscellaneous function (Note 1)
Sxxxx : Spindle speed function (Note 1)
Txxxx : Tool function (Note 1)
Bxxxx : Second miscellaneous function (Note 1)
NOTE
Before G00, miscellaneous function, spindle speed
function, tool function and second miscellaneous function
can be specified in high–precision contour control mode
(HPCC mode), bit 1 (MSU) of parameter No. 8403 must be
set to 1. Otherwise, an alarm will be issued.
7.1.14.1 When feed per minute is specified, this function reads several tens of
Look–ahead blocks ahead to perform acceleration/deceleration before interpolation,
acceleration/deceleration that is, to apply acceleration/deceleration to the specified feedrate.
before interpolation When acceleration/deceleration after interpolation is used, acceleration/
deceleration is applied to the interpolated data. Consequently, the inter-
polated data is changed by acceleration/deceleration. When acceleration/
deceleration before interpolation is used, however, acceleration/
deceleration is applied to the feedrate data before interpolation. Conse-
quently, the interpolated data is not changed by acceleration/deceleration.
Accordingly, interpolation data ensures that machining follows a
specified line or curve at all times, thus eliminating the machining profile
errors that result from delays in acceleration/deceleration.
Feedrate Pulse
command distribution
Feedrate Interpola- Acceleration/ Servo
calculation tion cal- deceleration af- control
culation ter interpolation
Linear interpolation, Linear, exponential
circular interpolation, etc.
Acceleration/
deceleration
before inter-
polation
Linear,
bell–shaped
If a feedrate change along any axis is greater than the value set in a
parameter for the joint (corner) between two successive blocks, a feedrate
is calculated so that the difference in the feedrates does not exceed the
specified value. The feedrate is automatically reduced to this calculated
value at the corner.
497
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Before this function can be used, specify parameter Nos. 8400 and 8401
for determining an acceleration for acceleration/deceleration before
interpolation.
Example of deceleration To ensure that the feedrate specified for a block is reached when the block
is executed, deceleration is started in the previous block.
Feedrate
Specified feedrate
Feedrate after accel-
F3
P1 eration/deceleration
before interpolation is
applied
F2
P2
F1 Time
N1 N2
To reduce feedrate F3 to feedrate F2, deceleration must be started at P1.
To reduce feedrate F2 to feedrate F1, deceleration must be started at P2.
The tool can be decelerated over several blocks, because several tens of
blocks are read in advance.
Example of acceleration Acceleration is started to reach the specified feedrate for a block when the
block is executed.
Feedrate
Specified feedrate
Feedrate after accel-
F3
eration/deceleration
before interpolation is
applied
F2
F1 Time
N1 N2
498
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Look–ahead bell–shaped To use this function, set bit 7 (BADO) and bit 1 (NWBL) of parameter No.
acceleration/deceleration 8402 to 1, and also set the following parameters:
before interpolation
Parameter No. 8400: Parameter 1 for setting the acceleration used for ac-
celeration/deceleration before interpolation
Parameter No. 8401: Parameter 2 for setting the acceleration used for ac-
celeration/deceleration before interpolation
Parameter No. 8402, bit 5 (DST) = 1, bit 4 (BLK) = 0
Parameter No. 8416: Time needed to reach maximum allowable accel-
eration
For details, see the description of the parameters.
Description Look–ahead bell–shaped acceleration/deceleration before interpolation
controls acceleration as described below.
Setting of parameter No. 8400 [mm/min, inch/min]
Maximum acceleration ACC_MAX=
Setting of parameter No. 8401 [ms]
Time needed to reach maximum acceleration: ACC_TIME = Setting in
parameter No. 8416 [ms]
When maximum acceleration is reached
Acceleration
ACC_MAX
+
Time
ACC_TIME ACC_TIME
– –ACC_MAX
Feedrate ACC_TIME ACC_TIME
Time
499
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
When maximum acceleration is not reached
Acceleration
+
Time
Feedrate
Time
Acceleration The tool is accelerated to a specified feedrate, starting at the beginning of
a block.
The tool can be accelerated over multiple blocks.
Feedrate
Feedrate control by
look–ahead bell–
shaped acceleration/
deceleration before
interpolation
Specified feedrate
Time
N1 N2 N3 N4 N5
500
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Feedrate clamping based When the distance required to decelerate the tool from a specified feedrate
on the total travel of the is less than the total travel of the tool in the blocks read in advance, the
tool in look–ahead feedrate is automatically clamped to a feedrate from which the tool can
blocks be decelerated to a feedrate of zero.
Feedrate
Feedrate control
by look–ahead
bell–shaped ac-
celeration/decel-
eration before
interpolation
Clamp
ÇÇÇÇÇÇÇÇÇÇÇÇ Specified
ÇÇÇÇÇÇÇÇÇÇÇÇ
feedrate feedrate
ÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇ Total travel of the
ÇÇÇÇÇÇÇÇÇÇÇÇ
tool in the blocks
read in advance
ÇÇÇÇÇÇÇÇÇÇÇÇ Time
When several blocks, each specifying a short travel, are specified in
succession, the following situation can occur:
The total travel of the tool in the blocks read in advance at the start of
acceleration is less than the distance required to decelerate the tool from
a specified feedrate, but the total travel of the tool in the blocks read in
advance at the end of acceleration is greater than the distance required to
decelerate the tool from a specified feedrate.
In such a case, the tool is accelerated once and clamped to the feedrate
obtained based on the total travel of the tool in the blocks read in advance.
Then, the tool is accelerated to a specified target feedrate.
At the start of acceleration
Feedrate control by
look–ahead bell–
Feedrate shaped acceleration/
deceleration before
interpolation
Specified feedrate
Clamp
ÇÇÇÇÇÇÇÇÇÇÇÇ
feedrate
ÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇÇÇ
Total travel of the
tool in the blocks
ÇÇÇÇÇÇÇÇÇÇÇÇ
read in advance
Time
501
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
At the end of acceleration
Feedrate control by
look–ahead bell–
shaped acceleration/
Feedrate deceleration before
interpolation
ÇÇÇÇÇÇÇÇ
Specified feedrate
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
Clamp
feedrate
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
Total travel of the
tool in the blocks
ÇÇÇÇÇÇÇÇ
read in advance at
the end of accel-
ÇÇÇÇÇÇÇÇ
eration
Time
Feedrate command and If an F command is changed by, for example, another F command, the
feedrate corner deceleration function, or the automatic feedrate determination
function, look–ahead bell–shaped acceleration/deceleration before
interpolation treats the changed feedrate as a new target feedrate, and
restarts acceleration/deceleration.
Whenever an F command is changed, bell–shaped acceleration/decelera-
tion is performed.
Bell–shaped acceleration/deceleration is performed each time a different
feedrate command is specified, for example, in a program containing
successive blocks, each specifying a short travel.
Feedrate control by
look–ahead bell–
Feedrate shaped acceleration/
deceleration before
interpolation
Specified feedrate
Time
502
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
When the feed hold When the feed hold function is used during acceleration, control is
function is used during performed as described below.
acceleration While applying constant or increasing acceleration
Starting at the point where the feed hold function is specified, the
acceleration is gradually reduced to 0. Then, the feedrate for the tool
is gradually reduced to 0. Thus, the feed hold function does not always
immediately reduce the feedrate of the tool; it instead may sometimes
increase the feedrate for a brief instant before reducing the feedrate.
While applying decreasing acceleration
First, the acceleration is gradually reduced to 0. Then, the feedrate is
gradually reduced to 0.
Deceleration The tool is decelerated to the feedrate specified for a block, starting at the
previous block.
The tool can be decelerated over multiple blocks.
Feedrate control by
Feedrate Deceleration start point look–ahead bell–
shaped acceleration/
deceleration before
interpolation
Specified feedrate
Deceleration start point
Time
503
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Feedrate command and If an F command is changed by, for example, another F command, the
deceleration corner deceleration function, or the automatic feedrate determination
function, look–ahead bell–shaped acceleration/deceleration before
interpolation treats the changed feedrate as a new target feedrate, and
restarts acceleration/deceleration.
Whenever an F command is changed, bell–shaped acceleration/decelera-
tion is performed.
When the distance required to decelerate the tool from a specified feedrate
is longer than the total travel of the tool in the blocks read in advance, the
feedrate is automatically clamped, as in the case of acceleration.
Feedrate control by
Feedrate look–ahead bell–
shaped acceleration/
deceleration before
interpolation
Specified feedrate
Clamp feedrate
Clamp feedrate
Time
Deceleration based on The deceleration of the tool is started when the total travel of the tool in
tool travel the blocks read in advance is less than the distance required to decelerate
the tool from the current feedrate.
When the total travel of the tool in the blocks read in advance increases
at the end of deceleration, the tool is accelerated.
When blocks specifying a short travel are specified in succession, the tool
may be decelerated, then accelerated, then decelerated, and so on,
resulting in an unstable feedrate. In such a situation, specify a smaller
feedrate.
Feed hold during When the feed hold function is used during deceleration, control is
deceleration performed as described below.
While applying constant or increasing deceleration
The point where the deceleration starts being reduced to 0 is shifted
from the usually used point (i.e., that used when feed hold is not
applied) to ensure that the feedrate for the tool is gradually reduced to
0.
While applying decreasing deceleration
The deceleration is gradually reduced to 0, after which the feedrate is
reduced to 0.
504
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Single block function When the single block function is specified while look–ahead
while look–ahead bell–shaped acceleration/deceleration before interpolation is used,
bell–shaped control is performed as described below.
acceleration/deceleration
before interpolation is
used
While the tool is being (1) A + B x Remaining travel for the tool in the block being executed
accelerated or when the single block function is specified
decelerated when the The tool is gradually decelerated so that the feedrate is 0 upon
single block function is completion of the execution of the block that was being executed when
specified the single block function was specified.
Feedrate
Single block function specified
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇÇ
A B
ÇÇÇÇÇÇÇÇÇÇ Time
A: Distance traveled before the tool reaches the specified feedrate from
the current acceleration/deceleration
B: Distance traveled before the feedrate falls to 0 from a feedrate to which
no acceleration/deceleration is applied
(2) A + B > Remaining travel for the tool in the block being executed when
the single block function is specified
The tool may be decelerated over multiple blocks until it stops.
How the tool is stopped is described later.
Feedrate
Single block function specified
ÊÊ
ÇÇÇÇÇÇÇ
ÊÊ
ÇÇÇÇÇÇÇ
ÊÊ
ÇÇÇÇÇÇÇ
ÊÊ
ÇÇÇÇÇÇÇ
A B
ÊÊ
ÇÇÇÇÇÇÇ Time
A: Distance traveled before the tool reaches the specified feedrate with
the current acceleration/deceleration
B: Distance traveled until the feedrate falls to 0 from a feedrate to which
no acceleration/deceleration is applied
505
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
While the tool is not (1) A x Remaining travel for the tool in the block being executed when
being accelerated or the single block function is specified
decelerated when the The tool is gradually decelerated so that the feedrate is 0 upon
single block function is completion of the execution of the block that was being executed when
specified the single block function was specified.
Feedrate
Single block function specified
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ A
ÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇ Time
A: Distance traveled until the feedrate falls from the current feedrate
value to 0
(2) A > Remaining travel of the tool in the block being executed when the
single block function is specified
The tool may be decelerated over multiple blocks until it stops.
How the tool is stopped is described later.
Feedrate
Single block function specified
ÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇ
ÇÇÇÇÇÇ A
ÇÇÇÇÇÇ
ÇÇÇÇÇÇ Time
A: Distance traveled until the feedrate falls from the current feedrate
value to 0
506
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
How the tool is stopped The tool is decelerated (or accelerated) over multiple blocks until the
when decelerated over feedrate becomes 0.
multiple blocks
Feedrate
Single block function specified
Time
CAUTION
1 Depending on the stop point and remaining blocks, two or
more acceleration/deceleration operations may be
performed.
2 When the single block function is specified, an
acceleration/deceleration curve recalculation is required
while the tool is moving along an axis. So, the tool is not
always decelerated over the minimum number of blocks
before stopping.
Dryrun/feedrateoverride When a change in the specification of the dry run function or feedrate
override function results in a change in the specified feedrate (feedrate
change due to an external cause) while look–ahead bell–shaped accelera-
tion/deceleration before interpolation is being used, control is performed
as described below.
While the tool is being After the current acceleration/deceleration operation brings the tool to a
accelerated or specified feedrate and is terminated, the tool is accelerated or decelerated
decelerated when the to the new target feedrate.
specification of the dry
run function or feedrate
override function is
changed
While the tool is not The tool is accelerated or decelerated from the current feedrate to the
being accelerated or specified feedrate.
decelerated when the
specification of the dry
run function or feedrate
override function is
changed
507
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Caution
CAUTION
1 When the specification of the dry run function or feedrate
override function is changed, the acceleration/deceleration
curve must be recalculated while the tool is actually moving
along an axis. For this reason, there will be a slight delay
before a feedrate change is actually started after the
specification of the dry run function or feedrate override
function is changed.
2 When the specification of the dry run function or feedrate
override function is changed, the tool may be decelerated
to below a specified feedrate and then accelerated,
depending on the remaining amount of travel, current
feedrate, and target feedrate.
508
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1.14.2 This function reads several tens of blocks ahead to exercise automatic
Automatic feedrate feedrate control.
control function
A feedrate is determined on the basis of the conditions listed below. If a
specified feedrate exceeds a calculated feedrate, acceleration/deceleration
before interpolation is used so that the calculated feedrate can be
established.
(1) Feedrate change and specified allowable feedrate difference along
each axis at a corner
(2) Anticipated acceleration and specified allowable acceleration along
each axis
(3) Cutting load change anticipated from the direction of motion along the
Z–axis
In automatic feedrate control mode, the feedrate is automatically reduced
with acceleration/deceleration before interpolation to minimize the stress
and strain applied to the machine.
Specified tool path
Machining error reduced
due to deceleration based
on an allowable feedrate Tool path when fee-
difference drate control is not
used
Tool path when fee-
drate control is used
Machining error reduced due to deceleration
based on an allowable acceleration
To use this function, set bit 0 (USE) of parameter No. 8451 to 1, and set
the following parameters:
Parameter No. 8410: Allowable feedrate difference used for feedrate de-
termination, based on a corner feedrate difference
Parameter No. 8475, bit 2 (BIP) = 1: Enables deceleration at a corner.
Parameter No. 8470: Parameter specifying an allowable acceleration for
feedrate determination, based on acceleration
Parameter No. 8459, bit 1 (CTY) = 1, bit 0 (CDC) = 0
Parameter No. 8464: Initial feedrate for automatic feedrate control
Parameter No. 8465: Maximum allowable feedrate for automatic fee-
drate control
For details, see the description of each parameter.
509
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Feedrate control In automatic feedrate control mode, the feedrate for the tool is controlled
conditions as described below.
- The feedrate required at a corner is calculated from the specified
feedrate difference at the corner along each axis, the tool being
decelerated to the calculated feedrate at the corner.
Example:
N1
Specified
Y
feedrate
N2
X
N1 N2 N3 t
N3
- The feedrate required in a block is calculated from the specified
acceleration along each axis at the start point and end point of the
corner, the tool being decelerated so that the feedrate in the block
does not exceed the calculated feedrate.
Example: N2 N3
N1 N4
Y Specified
feedrate
N8 N5
X N6 N1 N2 N3 N6 N7 N8 t
N7
- The feedrate required in a block is calculated from the angle of
downward movement along the Z–axis, the tool being decelerated
so that the feedrate in the block does not exceed the calculated
feedrate.
Example:
N1 Specified
Z N2
feedrate
X
N3 N1 N2 N3 t
Example of feedrate The feedrate required at a corner is calculated from the feedrate difference
determination based on along each axis, as described below.
a feedrate difference When the tool is to move at the specified feedrate F, a comparison is made
along each axis between the feedrate change along each axis (Vc[X], Vc[Y], ...) and the
value (Vmax) set in parameter No. 8410. If Vmax is exceeded by a
feedrate change along any axis, the tool is decelerated at the corner to the
required feedrate Fc:
1
Fc=F
Rmax
Vc
where Rmax is the largest value of R =
Vmax
510
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Suppose that the specified feedrate for the tool is 1,000 mm/min, and that
the direction of tool movement changes by 90 degrees (from along the
X–axis to along the Y–axis). Suppose also that an allowable feedrate
difference of 500 mm/min is set. Then, the tool will decelerate as shown
below.
N1 G01 G91 X100. F1000 ;
N2 Y100. ;
N2
Tool path when the tool
does not decelerate at
the corner
N1 Tool path when the tool decelerates at
the corner
When the tool does not de-
Feedrate
celerate at the corner
F1000 When the tool decelerates
Feedrate at the corner
along the
X–axis
F500
N1 Time
Feedrate
F1000
Feedrate
along the
Y–axis
F500
N2 Time
Feedrate
F1000
Feedrate
along the
tangent to
the path
F500
N1 N2 Time
511
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Example of feedrate As shown below, when a curve is formed by very short successive line
determination based on segments, there is no significant feedrate difference along each axis at
acceleration along each each corner. Consequently, the tool need not be decelerated to compen-
axis sate for feedrate differences. When taken as a whole, however, successive
feedrate differences generate a large acceleration along each axis.
In this case, the tool must be decelerated to minimize the stress and strain
imposed on the machine, as well as the machining error that may result
from such excessive acceleration. The tool is decelerated to the feedrate
at which the acceleration along each axis, found from the formula below,
is equal to or less than a specified allowable acceleration.
The allowable acceleration is determined from a maximum cutting
feedrate (set in parameter No. 1432, No. 1430, or No. 1422) and the time
needed to reach the maximum cutting feedrate (set in parameter No.
8470).
Acceleration along each axis =
Feedrate difference along each axis at a corner
Travel in the previous block Travel in the next block
max ( )
F , F
The reduced feedrate required for each corner is calculated. The tool is
decelerated to the decreased feedrate found at either the start point or the
end point of each block, whichever is smaller.
Example: In the example shown below, the tool is accelerated too
quickly from N2 to N4 and from N6 to N8 (as indicated by the
dashed–line inclinations in the feedrate graphs) when automatic
feedrate control is not used. So, the tool is decelerated.
512
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
N8
N7
N9
N6
N5
Y
N1
X N4
N3
N2
Feedrate along
the X–axis
Feedrate along
the Y–axis
Feedrate along
the tangent to
the path
N1 N5 N9 N1 N5 N9
513
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Feedrate determination When a block specifies circular feed per minute and bit 3 (CIR) of
based on an allowable parameter No. 8475 is set to 1, the feedrate of the tool is automatically
acceleration during determined so that the acceleration along each axis does not exceed an
circular interpolation allowable acceleration.
The allowable acceleration is determined from the maximum cutting
feedrate (set in parameter No. 1432, No. 1430, or No. 1422) and the time
needed to reach the maximum cutting feedrate (set in parameter No.
8470).
During circular interpolation, the tool is controlled so that it always
moves along the path at the specified feedrate. At this time, the total
acceleration of the tool, consisting of the acceleration along each axis, is
calculated as follows:
F2 F: Feedrate
Acceleration=
R R: Arc radius
A feedrate is calculated, as shown below, so that the total acceleration
does not exceed the smaller of the allowable accelerations along the two
axes of circular interpolation. If a specified feedrate is greater than the
calculated feedrate, the tool is decelerated to the calculated feedrate.
F2
= min(αx, αy) αx, αy : Allowable accelerations
R along X–axis and
F= R×min(α , α ) Y–axis
x y
514
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Example of feedrate This function can be used when bit 4 (ZAG) of parameter No. 8451 is set
determination based on to 1.
cutting load
Cutting the workpiece with the end of the cutter (Fig. NO TAG (b)) incurs
a greater resistance than when cutting the workpiece with the side of the
cutter (Fig. NO TAG (a)). Therefore, for (Fig. NO TAG (b)), the tool must
be decelerated. To calculate the required degree of feedrate deceleration,
the automatic feedrate control function uses the angle of downward
movement of the tool along the Z–axis.
When the tool is moving down along the Z–axis, the angle (q) of
downward movement formed by the XY plane and cutter path is as shown
in the Fig. NO TAG (b). The angle of downward movement is divided
into four areas, with an override value for each area specified in a
parameter, as follows:
Area 2: Parameter No. 8456
Area 3: Parameter No. 8457
Area 4: Parameter No. 8458
Fig. NO TAG (a) When the tool is moving up along the Z–axis
Fig. NO TAG (b) When the tool is moving down along the Z–axis
No override parameter is provided for area 1; the override value for area
1 is always 100%. A feedrate determined with a separate feedrate control
function is multiplied by the override value specified for the area to which
the angle q of downward movement belongs.
Area 1: 0 _ q <30_
Area 2: 30 _ q <45_
Area 3: 45 _ q <60_
Area 4: 60 _ q 90_
515
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
XY plane
30, Area 1
90,
60,
Area 4 45,
Area 3 Area 2
CAUTION
The feedrate determination function that is based on cutting
load uses an NC command to determine the direction of
movement along the Z–axis. This means that the direction
of movement along the Z–axis cannot be found if the
movement along the Z–axis is subject to manual
intervention with manual absolute on/off function set to on,
or if the mirror image function is used with the Z–axis. So,
never use these functions when using feedrate
determination based on cutting load.
Ignoring F code In a block for which the automatic feedrate control function is enabled,
commands the ignoring of all feed commands (F commands) can be specified by
setting bit 7 (NOF) of parameter No. 8451. The feed commands are:
(1) Modal F command specified before a block for which the automatic
feedrate control function is enabled
(2) Modal F command and F command specified in a block for which the
automatic feedrate control function is enabled
Note, however, that specified F commands and modal F commands are
stored in the CNC.
This means that in a block for which the automatic feedrate control
function is disabled, a modal F command of (1) or (2) is used instead of
a modal F command calculated by the automatic feedrate control
function.
Other examples of If a calculated feedrate exceeds the maximum allowable feedrate for
feedrate determination automatic feedrate control, specified in parameter No. 8465 or with an F
conditions command, the feedrate is clamped to the maximum allowable feedrate or
F command, whichever is smaller.
516
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1.14.3
Signal
HPCC mode signal
MHPCC (F066, #6)
[Classification] Output signal
[Function] Indicates that the system is set to high–precision contour control mode
(HPCC mode).
[Output condition] The signal is set to 1 if G05 P10000 (HPCC mode ON) is specified in a
program. The signal is set to 0 if G05 P0 is specified in a program or if
HPCC mode is canceled by a reset.
HPCC operation signal
EXHPCC (F066, #7)
[Classification] Output signal
[Function] Indicates that the system is operating in high–precision contour control
mode (HPCC operation is in progress).
[Output condition] The signal is set to 1 if G05 P10000 (HPCC mode ON) is specified in a
program and if specifiable data of except G00, M, S, T, B is executed.
The signal is set to 0 when:
(1) Automatic operation is halted.
(2) Automatic operation is stopped.
(3) Specifiable data of G00, M, S, T or B is executed.
(4) HPCC mode is canceled.
For the specifiable date, refer to 7.1.14.
Signal addresses
#7 #6 #5 #4 #3 #2 #1 #0
F066 EXHPCC MHPCC
517
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7.1.14.4
Parameter
Parameters of linear accelĆ
eration and deceleration
before interpolation
8400 Parameter 1 for determining a linear acceleration/deceleration before interpolation
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 10 – 60000 1 – 6000
Inch machine 0.1 inch/min 10 – 60000 1 – 6000
Rotation axis 1 deg/min 10 – 60000 1 – 6000
This parameter determines a linear acceleration and deceleration before
interpolation. Usually, set the maximum cutting speed (parameter No.
1422).
8401 Parameter 2 for determining a linear acceleration/deceleration before interpolation
[Data type] Word
[Unit of data] 1 ms
[Valid data range] 0 to 4000
This parameter specifies the time required until the speed specified in
parameter 1 is achieved.
NOTE
The function for linear acceleration/deceleration before
interpolation is canceled when either parameter no. 8400 or
8401 is set to 0.
Velocity
Parameter 1 Acceleration
Time
Parameter 2
#7 #6 #5 #4 #3 #2 #1 #0
8402 BADO DST BLK NWBL
[Data type] Bit
BADO, NWBL Set the type of acceleration/deceleration before interpolation.
518
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
BADO NWBL Meaning
0 0 Acceleration/deceleration prior to interpolation is of linear type
1 1 Acceleration/deceleration prior to interpolation is of bell shape
type
BLK Be sure to set to 0.
DST Be sure to set to 1.
Parameters of bell–shaped
acceleration and decelera-
tion prior to interpolation
pre–read #7 #6 #5 #4 #3 #2 #1 #0
8402 BADO DST BLK NWBL
[Data type] Bit
BADO, NWBL Set the type of acceleration/deceleration before interpolation.
BADO NWBL Meaning
0 0 Acceleration/deceleration prior to interpolation is of linear type
1 1 Acceleration/deceleration prior to interpolation is of bell shape
type
BLK Be sure to set to 0.
DST Be sure to set to 1.
8400 Parameter 1 for determining a acceleration/deceleration before interpolation
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-B IS-C
8401 Parameter 2 for determining a acceleration/deceleration before interpolation
[Data type] Word
[Unit of data] 1 ms
[Valid data range] 0 to 4000
This parameter specifies the time required until the speed specified in
parameter 1 is achieved.
Velocity
Parameter 1 Maximum acceleration
Time
Parameter 2
519
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
8416 The time required to the maximum acceleration in look–ahead bell–shaped
acceleration/deceleration before interpolation
[Data type] Two–word
[Unit of data] mec
[Valid data range] 0 to 99999999
This parameter sets the time required to reach the maximum acceleration
in look–ahead bell–shaped acceleration/deceleration before interpola-
tion.
Also, this parameter is used for deceleration time taken from the
maximum acceleration to zero.
Acceleration
+ Max. acceleration
Time
–
Max. acceleration
Set the same time
V
t1: Time constant assumed in linear accelera-
tion/deceleration (Parameter No. 8401)
t2: Time for corner rounding
(parameter No. 8416)
V: Speed to set acceleration time t1
(Parameter No. 8400)
Usually set the max. cutting speed.
Time Total time =T
Time of linear part =T–2 * t2
Time of curved part =t2
t2 t2
When target speed is different, total time also
t1 changes (constant acceleration).
T
520
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Parameters of automatic
velocity setting
8410 Allowable velocity difference in velocity determination considering the
velocity difference at corners
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-B IS-C
Millimeter machine 1 mm/min 10 – 60000 1 – 6000
Inch machine 0.1 inch/min 10 – 60000 1 – 6000
Rotation axis 1 deg/min 10 – 60000 1 – 6000
If zero is specified for all axes, the machine does not decelerate at corners.
When the function for determining the velocity considering the velocity
difference at corners is used, the system calculates the feedrate whereby a
change in the velocity element of each axis does not exceed this parameter
value at the interface between blocks. Then the machine decelerates using
acceleration/ deceleration before interpolation.
#7 #6 #5 #4 #3 #2 #1 #0
8451 NOF ZAG USE
[Data type] Bit
USE Automatic velocity control is:
0 : Not applied.
1 : Applied.
ZAG The velocity is:
0: Not determined according to the angle at which the machine descends
along the Z–axis.
1: Determined according to the angle at which the machine descends
along the Z–axis.
NOF In a block where automatic velocity control is validated, the F command
is:
0 : Validated.
1 : Ignored.
(Maximum speed of automatic feedrate control set by parameter No. 8465
is used for command speed in spite of F command)
8452 Range of velocity fluctuation to be ignored
[Data type] Byte
[Unit of data] %
[Valid data range] 0 to 100 (Standard setting: 10)
8456 Area–2 override
[Data type] Word
521
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
[Unit of data] %
[Valid data range] 1 to 100 (Standard setting: 80)
This parameter specifies an override in area 2 of velocity calculation
considering the cutting load.
8457 Area–3 override
[Data type] Word
[Unit of data] %
[Valid data range] 1 to 100 (Standard setting: 70)
This parameter specifies an override in area 3 of velocity calculation
considering the cutting load.
8458 Area–4 override
[Data type] Word
[Unit of data] %
[Valid data range] 1 to 100 (Standard setting: 60)
This parameter specifies an override in area 4 of velocity calculation
considering the cutting load.
#7 #6 #5 #4 #3 #2 #1 #0
8459 CTY CDC
[Data type] Bit
CDC Be sure to set this value to 0.
CTY Be sure to set this value to 1.
8464 Initial feedrate for automatic feedrate control
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-B IS-C
Millimeter machine 1 mm/min 0 – 600000 0 – 6000
Inch machine 0.1 inch/min 0 – 600000 0 – 6000
Rotation axis 1 deg/min 0 – 600000 0 – 6000
This parameter sets the initial feedrate for automatic feedrate control.
In automatic feedrate control, the initial feedrate set with this parameter is
used at the beginning if no F command is specified in the program.
Usually, set the maximum cutting feedrate (specified in parameter No.
1422).
522
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
8465 maximum allowable feedrate for automatic feedrate control
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-B IS-C
Millimeter machine 1 mm/min 10 – 240000 1 – 100000
Inch machine 0.1 inch/min 10 – 96000 1 – 48000
Rotation axis 1 deg/min 10 – 240000 1 – 100000
This parameter sets the maximum allowable feedrate for automatic
feedrate control. Usually, set the maximum allowable cutting feedrate
(set in parameter No. 1422).
8470 Parameter for determining allowable acceleration in feedrate calculation
considering acceleration
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 32767
When the function for calculating the feedrate considering the
acceleration is used under automatic feedrate control, this parameter is
used to determine the allowable acceleration. The time required until the
maximum cutting feedrate (parameter No. 1422) is reached must be
specified here.
Allowable acceleration is determined from the maximum cutting feedrate
and the value set in this parameter. Where, the maximum cutting feedrate
is any of value set in parameter No. 1432, 1430 or 1422. Which parameter
No. is used depends on the following conditions:
· When a value other than 0 is set to No. 1432, the value set to No. 1432
is used.
· When 0 is set to No. 1432 and a value other than 0 is set to No. 1430,
the value set to No. 1430 is used.
· When 0 is set to No. 1432 and 1430, the value set to No. 1422 is used.
Speed
Max. cutting speed
Allowable acceleration
(Parameter No. 1432,
1430 or 1422)
Time
Parameter No. 8470
523
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
8475 CIR BIP
[Data type] Bit
CIR The function of automatic feedrate control considering acceleration and
deceleration during circular interpolation is:
0 : Not used.
1 : Used.
When 1 is set, parameter NO. 8470 for determining the allowable
acceleration must be specified.
BIP The function of deceleration at corners is:
0 : Not used.
1 : Used. (Always set 1.)
Parameters of axis
control
7510 Maximum number of axes in High Precision Contour Control
[Data type] Byte
[Valid data range] 1, 2, 3, … to the maximum number of control axes
This parameter specifies the maximum number of axes to controlled by
High Precision Contour Control.
Example) Axis configuration is X, Y, Z, A, B, and C from the 1st axis in
this order and to make HPCC valid to the 4th axis (A), set this
parameter to 4. In this case, HPCC is also effective for the X, Y, Z axes.
X, Y, Z, A axes Axes on which HPCC is valid
B, C axes . Axes on which HPCC is not valid.
NOTE
When 0 is set, constant surface speed control is always
applied to the X–axis. In this case, specifying P in a G96
block has no effect on the constant surface speed control.
[Data type] Bit
Set the interpolation frequency during the high precision contour control
mode (HPCC mode).
Be sure to set the following values:
RI2 RI1 RI0
0 1 0
Parameters of accelera-
tion/deceleration after
interpolation #7 #6 #5 #4 #3 #2 #1 #0
1602 LS2
[Data type] Bit
LS2 Acceleration/deceleration after interpolation for cutting feed in the
look–ahead control mode is:
524
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
0 : Exponential acceleration/deceleration
1 : Linear acceleration/deceleration (The function for linear acceleration/
deceleration after interpolation for cutting feed is required.)
1768 Time constant for linear acceleration/deceleration during cutting feed in look–
ahead control mode
[Data type] Word axis
[Unit of data] ms
[Valid data range] 8 to 512
NOTE
The function for linear acceleration/deceleration after
interpolation is required.
Parameters of cutter
compensation C #7 #6 #5 #4 #3 #2 #1 #0
5000 SBK
[Data type] Bit
SBK An internally created block for cutter compensation C:
0 : Does not cause a single block stop.
1 : Cause a single block stop.
#7 #6 #5 #4 #3 #2 #1 #0
5003 BCK ICK
[Data type] Bit
ICK In HPCC mode, when cutter compensation C interference check is:
0 : Done
1 : Not done
BCK In HPCC mode, when cutter compensation C interference check
determines that the programmed move direction differs from the offset
move direction by between 90 and 270 degrees:
0 : An alarm is issued.
1 : No alarm is issued.
The other parameters
#7 #6 #5 #4 #3 #2 #1 #0
8403 SG0 PLC2 PLC1 MSU
[Data type] Bit
MSU When G00, or an M, S, T, or B code is specified in HPCC mode:
0 : An alarm is issued.
1 : The CNC executes the command.
PLC1 In HPCC mode, a stroke check before movement for stored stroke limit 1
is:
0 : Not performed.
1 : Performed.
525
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
PLC2 In HPCC mode, a stroke check before movement for the second stored
stroke limit is:
0 : Not performed.
1 : Performed.
SG0 When G00 is specified in HPCC mode:
0 : The setting of bit 1 (MSU) of parameter No. 8403 is followed.
1 : The tool is moved along the axis at the feedrate set with parameter No.
8481, replacing the G00 command with the G01 command,
regardless of the setting made for bit 1 (MSU) of parameter No. 8403.
Refer to note 1 in description of parameter No. 8481.
8481 Rapid–traverse rate in HPCC mode
[Data type] Two–word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-B IS-C
Millimeter machine 1 mm/min 0 – 600000 0 – 60000
Inch machine 0.1 inch/min 0 – 600000 0 – 60000
Rotation axis 1 deg/min 0 – 600000 0 – 60000
When bit 7 (SG0) of parameter No. 8403 is set to 1, this parameter sets
the rapid traverse rate in the HPCC mode.
CAUTION
The G00 command is replaced with the G01 command
before execution. So, even if a feedrate is specified for two
axes, the rapid traverse rate set with this parameter is
always used.
Example: If the following command is specified when a rapid traverse rate of 1000
mm/min is set F1000, rather than F1414, is used:
G00 X100.Y100.;
For details, refer to Notes on positioning (G00).
7.1.14.5
Alarm and Message
Number Message Description
5012 G05 P10000 ILLEGAL START G05P10000 was specified in a mode from
UP which HPCC mode cannot be entered.
5000 ILLEGAL COMMAND An invalid code was specified in HPCC
CODE(HPCC) mode.
5003 ILLEGAL PARAMETER Parameter setting is erroneous.
(RISC)
5004 RISC NOT READY RISC processor board is not ready state.
5006 TOO MANY WORD IN ONE The number of words in a block exceeds
BLOCK allowable range (HPCC mode).
5013 HPCC : CRC OFS REMAIN G05P0 was specified in G41/G42 mode or
AT CANCEL a state in which an offset value remains.
526
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.1.14.6
Note
Acceleration/deceleratio
n before interpolation in
look–ahead blocks
NOTE
If there is a series of very short blocks, for each of which the
rate of acceleration/deceleration before interpolation is low,
the actual feedrate may not reach the programmed
feedrate.
Automatic feedrate
control
NOTE
1 If the upper limit for automatic feedrate control is set to 0 in
parameter No. 8465, no feedrate exceeding 0 is permitted,
such that the issue of an F command causes PS alarm 011
(FEED ZERO). To prevent this, specify a value other than
zero in the parameter.
2 If the override is changed while the automatic feedrate
control function is enabled, the calculated clamp feedrate is
overridden.
Notes on operation
WARNING
1 In HPCC mode, axial interlocking (each axis, each direction)
is inhibited (signals G130, G132, G134).
2 In HPCC mode, the external mirror image (DI) signal, a
mirror image determined by setting data, or axial machine
lock must not be changed. Pocket calculator type decimal
point input is disabled in HPCC mode (when bit 0 of
parameter No. 3401 is set to 1).
NOTE
1 A single–block stop cannot be made at the end of the
G05P10000 block.
2 External deceleration, the F1–digit command, and
automatic corner override are disabled.
3 In HPCC mode, the operation mode cannot be switched to
MDI mode. Also, MDI operation is not permitted.
4 A program including G50 P10000; cannot be resumed.
527
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Notes on positioning When executing a G00 command when bit 7 of parameter No. 8403 (SG0)
(G00) is set to 1, note the following:
WARNING
Linear interpolation positioning is performed.
CAUTION
1 The G00 command is replaced with the G01 command
upon being executed. Even if two axes are specified,
movement is performed at the feedrate specified in
parameter No. 8481.
Example)
If the following command is specified when parameter No.
8481 is set to 1000 mm/min, F1000 is executed instead of
F1414:
G00 X100. Y100.;
2 Because the G00 command is replaced with the G01
command upon being executed, rapid traverse override is
disabled, the cutting feedrate override being enabled
instead.
NOTE
1 Because the G00 command is replaced with the G01
command upon being executed, acceleration/deceleration
after interpolation is done using the time constant of
acceleration/deceleration after interpolation for cutting
feed.
2 Because the G00 command is replaced with the G01
command upon being executed, acceleration/deceleration
before interpolation in RISC HPCC mode is enabled. (Both
linear acceleration/deceleration and bell–shaped
acceleration/deceleration are supported.)
3 In–position check is not executed.
Reference Item
OPERATOR’S MANUAL II.20.4 High–precision contour control
(For Machining Center)
(B–62764EN)
528
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.2
ACCELERATION/
DECELERATION
CONTROL
7.2.1
Automatic
Acceleration/
Deceleration
General
Automatic acceleration/ To prevent a mechanical shock, acceleration/deceleration is automatically
deceleration applied when the tool starts and ends its movement (Fig. 7.2.1 (a)).
Rapid traverse rate
FR FR : Rapid traverse rate
T R : Acceleration/
deceleration time
constant for rapid
traverse rate
Time
TR TR
Feed rate
FC FC : Feedrate
T C : Acceleration/
deceleration time
constant for a cutting
feedrate
Time
TC TC
Fig. 7.2.1 (a) Automatic acceleration/deceleration (example)
Acceleration and deceleration is performed when starting and ending
movement, resulting in smooth start and stop.
Automatic acceleration/deceleration is also performed when feedrate
changes, so change in speed is also smoothly done.
It is not necessary to take acceleration/deceleration into consideration
when programming.
Rapid traverse: Linear acceleration/deceleration (time constant per axis is
set by parameter 1620)
529
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Cutting feed: Exponential acceleration/deceleration (time constant per
axis is set by parameter 1622)
Jog feed : Exponential acceleration/deceleration (time constant per
axis is set by parameter 1624)
Rate after interpolation Rate after acceleration/deceleration
Servo motor
Acceleration/
deceleraton Servo control
Pulse control
CNC distribution
command (interpolation) Acceleraton/
deceleration Servo control
control
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1610 JGLx CTBx CTLx
[Data type] Bit axis
CTLx Acceleration/deceleration in cutting feed including feed in dry run
0 : Exponential acceleration/deceleration is applied.
1 : Linear acceleration/deceleration after interpolation is applied.
NOTE
If the optional function of linear acceleration/deceleration
after interpolation in cutting feed is not provided,
exponential acceleration/deceleration is used irrespective
of this setting.
To use bell–shaped acceleration/deceleration after interpolation, set this
parameter to 0 and select the acceleration/deceleration using CTBx, bit 1
of parameter No. 1610.
Parameter
Acceleration/deceleration
CTBx CTLx
0 0 Exponential acceleration/deceleration
0 1 Linear acceleration/deceleration after
interpolation
1 0 Bell–shaped acceleration/decelera-
tion after interpolation
CTBx Acceleration/deceleration in cutting feed including feed in dry run
0 : Exponential acceleration/deceleration or linear acceleration/decel-
eration after interpolation is applied (depending on the setting in
CTLx, bit 0 of parameter No. 1610).
1 : Bell–shaped acceleration/deceleration after interpolation is applied.
530
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
NOTE
This parameter is effective only when the function of
bell–shaped acceleration/deceleration after interpolation in
cutting feed is provided. If the function is not provided, the
setting in CTLx, bit 0 of parameter No. 1610, determines the
type of acceleration/deceleration irrespective of the setting
in this parameter.
JGLx Acceleration/deceleration in manual continuous feed (jog feed)
0 : Exponential acceleration/deceleration is applied.
1 : Linear acceleration/deceleration after interpolation or bell–shaped
acceleration/deceleration after interpolation is applied (depending on
which is used for cutting feed).
1620 Time constant used for linear acceleration/deceleration or bell–shaped
acceleration/deceleration in rapid traverse for each axis
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000
Specify a time constant used for acceleration/deceleration in rapid tra-
verse. When the optional function of bell–shaped acceleration/decelera-
tion in rapid traverse is provided, bell–shaped acceleration/deceleration is
applied in rapid traverse. If the function is not provided, linear accelera-
tion/deceleration is applied.
(1) When the function is provided, set this parameter to time constant T1
used in bell–shaped acceleration/deceleration in rapid traverse, and set
parameter No. 1621 to time constant T2.
(2) When the function is not provided, specify a time constant used in
linear acceleration/deceleration.
NOTE
When parameter No. 1621 (time constant T2 used for
bell–shaped acceleration/deceleration in rapid traverse) is
set to 0, linear acceleration/deceleration is applied in rapid
traverse even if the function is provided. In this case, this
parameter stands for a time constant used in linear
acceleration/deceleration in rapid traverse.
1622 Time constant of exponential acceleration/deceleration or bell–shaped
acceleration/deceleration after interpolation, in cutting feed for each axis
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000 (For exponential acceleration / deceleration)
0 to 512 (For linear acceleration / deceleration after interpolation)
531
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Set the time constant used for exponential acceleration/deceleration in
cutting feed or bell–shaped acceleration/deceleration after interpolation
for each axis. Except for special applications, the same time constant
must be set for all axes in this parameter. If the time constants set for the
axes differ from each other, proper straight lines and arcs cannot be
obtained.
1623 FL rate of exponential acceleration/deceleration in cutting feed for each axis
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set the lower limit (FL rate) of exponential acceleration/deceleration in
cutting feed for each axis. Except for special applications, this parameter
must be set to 0 for all axes. If a value other than 0 is specified, proper
straight lines and arcs cannot be obtained.
1624 Time constant of exponential acceleration/deceleration, bell–shaped acceleration/
deceleration after interpolation or linear acceleration/deceleration after interpola-
tion, in jog feed for each axis.
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000 (For exponential acceleration / deceleration)
0 to 512 (For linear acceleration / deceleration after interpolation)
Set the time constant used for exponential acceleration/deceleration,
bell–shaped acceleration/deceleration after interpolation or linear
acceleration/deceleration after interpolation in jog feed for each axis.
The type of acceleration/deceleration is determined depending on the
setting in parameter No. 1610.
1625 FL rate of exponential acceleration/deceleration in jog feed for each axis
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set the lower limit (FL rate) of exponential acceleration/deceleration in
jog feed for each axis.
532
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
1626 Time constant of exponential acceleration/deceleration in the thread cut-
ting cycle for each axis
[Data type] Word
[Unit of data] ms
[Valid data range] 0 to 4000
Set the time constant used for exponential acceleration/deceleration in the
thread cutting cycle (G76, G78 (G92 in G code system A)) for each axis.
1627 FL rate of exponential acceleration/deceleration in the thread cutting cycle for
each axis
[Data type] Word axis
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Set the lower limit (FL rate) of exponential acceleration/deceleration in
the thread cutting cycle (G76, G78 (G92 in G code system A)) for each
axis.
1722 Rapid traverse feedrate reduction ratio for overlapping rapid traverse blocks
[Data type] Byte axis
[Unit of data] %
[Valid data range] 0 to 100
This parameter is used when rapid traverse blocks are arranged
successively, or when a rapid traverse block is followed by a block that
does not cause movement. When the feedrate for each axis of a block is
reduced to the ratio set in this parameter, the execution of the next block is
started.
NOTE
The parameter No. 1722 is effective when parameter No.
1601 #4 (RTO) is set to 1.
533
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Example
Fh: Rapid traverse feedrate
X–axis feedrate α: Setting of parameter No. 1722 (feedrate reduction ratio)
Fd: Feedrate where deceleration is terminated: = Fh×α/ 100
N1 G00 X- - ; N2 G00 X- - ;
When the function of overlapping rapid traverse
blocks is enabled
Fh
When the function of overlapping rapid traverse
Fd blocks is disabled
t
7.2.2
Bell–shaped
Acceleration/
Deceleration for
Rapid Traverse
General Bell–shaped acceleration/deceleration for rapid traverse smoothly
increases or decreases the rapid traverse rate, reducing the stress and strain
imposed on the machine due to the variation in the acceleration with
changes in the feedrate. As the time constant for bell–shaped
acceleration/deceleration can be smaller than that for linear
acceleration/deceleration, the time needed for acceleration/deceleration
can be reduced.
<Linear acceleration/deceleration for rapid traverse> <Bell–shaped acceleration/deceleration for rapid traverse>
Feedrate Feedrate
0
Time Time
Acceleration Acceleration
0
Time Time
534
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
This function is enabled when the time constants for bell–shaped
acceleration/deceleration for rapid traverse T1 and T2 are specified in
parameter Nos. 1620 and 1621, respectively.
<Rapid traverese linear acceleration/deceleration>
Speed
Rapid traverse rate
Time T: Time constant for linear
T acceleration/deceleration
T
<Rapid traverse bell shaped acceleration/deceleration>
Speed
Rapid
traverse rate T1: Set a time constant used for lin-
ear acceleration/deceleration
T2: Set a time for rounding.
Total time=T1 + T2
Time for linear=T1 – T2
Time for rounding part=T2
TIme
T2/2 T1 T2/2
T2
Set a time when rapid traverse override is 100% . When it is less than
100%, the total time is reduced (constant acceleration method).
Value of T1 is determined from motor torque. Set a value of T2 to 24 ms
or 32 ms.
Parameter
1620 Time constant used in linear acceleration/deceleration or bell–shaped
acceleration/deceleration in rapid traverse for each axis
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000
535
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Specify a time constant used for acceleration/deceleration in rapid tra-
verse. When the optional function of bell–shaped acceleration/decelera-
tion in rapid traverse is provided, bell–shaped acceleration/deceleration is
applied in rapid traverse. If the function is not provided, linear accelera-
tion/deceleration is applied.
When the function is provided, set this parameter to time constant T1
used in bell–shaped acceleration/deceleration in rapid traverse, and set
parameter No. 1621 to time constant T2.
When the function is not provided, specify a time constant used for
linear acceleration/deceleration.
NOTE
When parameter No. 1621 (time constant T2 used for
bell–shaped acceleration/deceleration in rapid traverse) is
set to 0, linear acceleration/deceleration is applied in rapid
traverse even if the function is provided. In this case, this
parameter stands for a time constant used for linear
acceleration/deceleration in rapid traverse.
1621 Time constant t T2 used for bell–shaped acceleration/deceleration in rapid
traverse for each axis
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 512
Specify time constant T2 used for bell–shaped acceleration/deceleration
in rapid traverse for each axis.
NOTE
1 This parameter is effective when the function of
bell–shaped acceleration/deceleration in rapid traverse is
provided. Set parameter No. 1620 to time constant T1 used
for bell–shaped acceleration/deceleration in rapid traverse,
and set this parameter to time constant T2.
For details of time constants T1 and T2, see the description
of General of this section.
2 When this parameter is set to 0, linear
acceleration/deceleration is applied in rapid traverse. The
setting in parameter No. 1620 is used as a time constant in
linear acceleration/deceleration.
Reference item
CONNECTION MANUAL 7.2.1 Automatic Acceleration/Deceleration
(This manual)
536
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.2.3
Linear Acceleration/
Deceleration after
Interpolation for
Cutting Feed
General If linear acceleration/deceleration after interpolation for cutting feed is
enabled (bit 0 of parameter No. 1610, CTL), acceleration/deceleration is
performed as follows:
Cutting feed: Linear acceleration/deceleration (constant acceleration
time)
Specify the acceleration/deceleration time constant for
each axis in parameter No. 1622.
Jog feed: Exponential or linear acceleration/deceleration (constant
acceleration time)
Specify the acceleration/deceleration time constant for
each axis in parameter No. 1624.
If an identical time constant is specified, linear acceleration/deceleration
can halve the delay relative to the programmed time, in comparison with
exponential acceleration/deceleration, thus reducing the time needed for
acceleration and deceleration. If circular interpolation is performed,
especially when high–speed cutting is being performed, the actual tool
path created after acceleration/deceleration will deviate from the
programmed arc in the radial direction. This deviation can also be
reduced, in comparison with exponential acceleration/deceleration, by
applying linear acceleration/deceleration.
Feedrate Feedrate
Acceleration/
⇒ deceleration ⇒
circuit
Time Time
Feedrate Feedrate
Acceleration/
⇒ deceleration ⇒
circuit
Time Time
t : Time
constant
537
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Linear acceleration/deceleration after interpolation for cutting feed is an
optional function. This function is enabled when the CTL bit (bit 0 of
parameter No. 1610) is specified. If bell–shaped
acceleration/deceleration after interpolation for cutting feed is also
enabled, bell–shaped acceleration/deceleration is executed. The time
constants for cutting feed and jog feed for each axis are specified in
parameter Nos. 1622 and 1624 respectively, in the same way as for
exponential acceleration/deceleration. The values specified for the FL
feedrate for cutting feed (parameter No. 1623) and the FL feedrate for jog
feed (parameter No. 1625) are ignored (always assumed to be 0).
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1610 JGLx CTLx
[Data type] Bit axis
CTLx Acceleration/deceleration in cutting feed including feed in dry run
0 : Exponential acceleration/deceleration is applied.
1 : Linear acceleration/deceleration after interpolation is applied.
Parameter
Acceleration/deceleration
CTBx CTLx
0 0 Exponential acceleration/deceleration
0 1 Linear acceleration/deceleration after interpolation
1 0 Bell–shaped acceleration/deceleration after interpolation
JGLx Acceleration/deceleration in manual continuous feed (jog feed)
0 : Exponential acceleration/deceleration is applied.
1 : Linear acceleration/deceleration after interpolation or bell–shaped
acceleration/deceleration after interpolation is applied (depending on
which is used in cutting feed).
1622 Time constant of exponential acceleration/deceleration, linear accelera-
tion/deceleration after interpolation or bell–shaped acceleration/decelera-
tion after interpolation, in cutting feed for each axis
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000
Set the time constant used for exponential acceleration/deceleration,
linear acceleration/deceleration after interpolation or bell–shaped
acceleration/deceleration after interpolation in cutting feed for each axis.
Except for special applications, the same time constant must be set for all
axes in this parameter. If the time constants set for the axes differ from
each other, proper straight lines and arcs cannot be obtained.
538
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
1624 Time constant of exponential acceleration/deceleration, bell–shaped accelera-
tion/deceleration after interpolation or linear acceleration/deceleration after
interpolation, in jog feed for each axis.
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000
Set the time constant used for exponential acceleration/deceleration, bell
shaped acceleration/deceleration after interpolation or linear
acceleration/deceleration after interpolation in jog feed for each axis.
The type of acceleration/deceleration is determined depending on the
setting in parameter No. 1610.
539
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Note If the optional function for linear acceleration/deceleration after
interpolation for cutting feed is not provided, exponential
acceleration/deceleration is always selected, irrespective of the setting.
NOTE
1 If linear acceleration/deceleration after interpolation for
cutting feed is enabled, linear acceleration/deceleration is
executed during cutting feed and during a dry run. Linear
acceleration/deceleration can also be executed during jog
feed if the JGL bit (bit 4 of parameter No. 1610) is specified
accordingly.
2 In circular interpolation especially when circular cutting is
executed at high speed, the actual path of the accelerated
or decelerated tool deviates from the specified arc in the
direction of the radius.
Y
Dr Specified path
Dr :Maximum radius error (mm)
Actual path
v :Feedrate (mm/s)
r :Radius of arc (mm)
T1 :Acceleration/deceleration time constant (s)
r T2 :Time constant of servo loop (s)
(Reciprocal of position loop gain)
X
The maximum error in the radial direction (Dr) can be
approximated by the following expressions:
1 T 2+ v2
1 T 2 ) …Exponential acceleration/deceleration
Dr=( 1 2
2 2 r
1 1 v2
Dr=( T12+ T22 ) …Linear acceleration/deceleration or bell
24 2 r
shaped acceleration /deceleration
after interpolation
If the error caused by the time constant of the servo loop is
excluded, the error cause by linear acceleration/
deceleration or bell shaped acceleration/deceleration after
interpolation is 1/12 of that caused by exponential
acceleration/deceleration.
3 Linear acceleration/deceleration can be executed both for
cutting feed and for jog feed along a PMC axis.
Acceleration/deceleration for cutting feed is executed even
if acceleration/deceleration for jog feed is selected. In jog
feed along the PMC axis, the time constant for cutting feed
is used instead of that for jog feed.
540
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.2.4
Bell Shaped
Acceleration/
Deceleration after
Cutting Feed
General The bell–shaped acceleration/deceleration after interpolation for cutting
feed provides smooth acceleration and deceleration to reduce stress and
strain on the machine. If this function is enabled (bit 1 of parameter No.
1610, CTB), acceleration/deceleration is performed as follows:
Cutting feed: Bell–shaped acceleration/deceleration (constant accel-
eration time)
Specify the acceleration/deceleration time constant for
each axis in parameter No. 1622.
Jog feed: Exponential or bell–shaped acceleration/deceleration
(constant acceleration time)
Specify the acceleration/deceleration time constant for
each axis in parameter No. 1624.
Speed Speed Bell–shaped Acceleration/
Deceleration
Acceleration/
deceleration
function
Time Time
T T
T:Time Constant
Bell–shaped acceleration/deceleration after interpolation for cutting feed
is an optional function. This function is enabled when the CTB bit (bit
1 of parameter No. 1610) is specified. The time constants for cutting feed
and for jog feed for each axis are specified in parameter Nos. 1622 and
1624 respectively, in the same way as for exponential
acceleration/deceleration. The values specified for the FL feedrate for
cutting feed (parameter No. 1623) and the FL feedrate for jog feed
(parameter No. 1625) are ignored (always assumed to be 0).
541
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1610 JGLx CTLBx CTLx
[Data type] Bit axis
CTLx Acceleration/deceleration in cutting feed including feed in dry run
0 : Exponential acceleration/deceleration is applied.
1 : Linear acceleration/deceleration after interpolation is applied.
NOTE
If the optional function of linear acceleration/deceleration
after interpolation in cutting feed is not provided,
exponential acceleration/deceleration is used irrespective
of this setting.
To use bell–shaped acceleration/deceleration after
interpolation, set this parameter to 0 and select the
acceleration/deceleration using CTBx, bit 1 of parameter
No. 1610.
Parameter
Acceleration/deceleration
CTBx CTLx
0 0 Exponential acceleration/deceleration
0 1 Linear acceleration/deceleration after interpolation
1 0 Bell–shaped acceleration/deceleration after interpolation
CTBx Acceleration/deceleration in cutting feed including feed in dry run
0 : Exponential acceleration/deceleration or linear acceleration/decel-
eration after interpolation is applied (depending on the setting in
CTLx, bit 0 of parameter No. 1610).
1 : Bell–shaped acceleration/deceleration after interpolation is applied.
NOTE
This parameter is effective only when the function of
bell–shaped acceleration/deceleration after interpolation in
cutting feed is provided. If the function is not provided, the
setting in CTLx, bit 0 of parameter No. 1610, determines the
type of acceleration/deceleration irrespective of the setting
in this parameter.
JGLx Acceleration/deceleration in manual continuous feed (jog feed)
0 : Exponential acceleration/deceleration is applied.
1 : Linear acceleration/deceleration after interpolation or bell–shaped
acceleration/deceleration after interpolation is applied (depending on
which is used in cutting feed).
542
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
1622 Time constant of exponential acceleration/deceleration, linear acceleration/de-
celeration after interpolation or bell–shaped acceleration/deceleration after
interpolation, in cutting feed for each axis
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000
Set the time constant used for exponential acceleration/deceleration,
linear acceleration/deceleration after interpolation or bell–shaped
acceleration/deceleration after interpolation in cutting feed for each axis.
Except for special applications, the same time constant must be set for all
axes in this parameter. If the time constants set for the axes differ from
each other, proper straight lines and arcs cannot be obtained.
<Bell–shaped acceleration/deceleration after interpolation for rapid traverse>
Speed
Rapid
traverse T : Total time. It is constant irrespective of
rate feedrate. (Time constant is constant).
The curve corresponds to that T1 = T/2 and T2
= T/2 set in parameter No. 1620 and 1621.
No linear part exists.
Time
T
1624 Time constant of exponential acceleration/deceleration, bell–shaped acceleration/
deceleration after interpolation or linear acceleration/deceleration after interpola-
tion, in jog feed for each axis.
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000
Set the time constant used for exponential acceleration/deceleration,
bell–shaped acceleration/deceleration after interpolation or linear
acceleration/deceleration after interpolation in jog feed for each axis.
The type of acceleration/deceleration is determinded depending on the
setting in parameter No. 1610.
543
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Note
NOTE
1 If bell–shaped acceleration/deceleration after interpolation
during cutting feed is enabled, bell–shaped acceleration/
deceleration is executed during cutting feed and during a
dry run. Bell–shaped acceleration/deceleration can also be
executed during jog feed if the JGL bit (bit 4 of parameter
No. 1610) is specified accordingly.
2 In circular interpolation, the actual tool path after
acceleration/deceleration deviates from the programmed
arc in the radial direction. To overcome this radial deviation,
see the note on linear acceleration/deceleration after
interpolation for cutting feed in Subsection 7.2.3.
3 Bell–shaped acceleration/deceleration can be executed
both for cutting feed and for jog feed along a PMC axis. The
time constant for acceleration/deceleration for jog feed is
the same as that for cutting feed. In jog feed along the PMC
axis, the time constant for cutting feed is used instead of that
for jog feed.
7.2.5
Linear Acceleration/
Deceleration of Cutting
Feed before
Interpolation
General A specified cutting feedrate can be linearly increased or decreased before
interpolation. This function eliminates machining profile errors caused
by the delay occurring in acceleration or deceleration. The time required
for acceleration or deceleration by this function is significantly shorter
than that by the function of exponential acceleration/deceleration.
CNC command Servo motor
Move data Pulse Servo control
Feedrate distribution
(interpolation) Servo control
F Linear accel-
eration/decel-
Feedrate eration before
command interpolation
F: Value of feedrate command
Speed
Time
544
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
The function of linear acceleration/deceleration before interpolation in-
creases or decreases the feedrate specified in the tangential direction.
If the feedrate command is changed
Type A
Acceleration/deceleration is started in the block in which a new feedrate
command is specified.
Type B (Set the FWB bit (bit 0 of parameter No. 1602) to 1.)
Deceleration: Deceleration is started in a prior block such that decelera-
tion is completed before the beginning of the block in
which a new feedrate command is specified.
Acceleration: Acceleration is started in the block in which a new fee-
drate command is specified.
Command feedrate Command feedrate
Feedrate Feedrate
Feedrate after accel- Feedrate after accel-
eration/deceleration eration/deceleration
before interpolation before interpolation
F3 F3
A type
B type
F2 F2
F1 Time F1 Time
N1 N2 N1 N2
With B type, to decelerate from F3 to F2,
deceleration must start with point P.
If an overtravel alarm occurs during linear acceleration/deceleration
before interpolation, the movement is decelerated and stopped. As
deceleration and stop are performed after the alarm occurs, the tool will
overrun by an amount equal to the distance required for the deceleration.
The actual overrun depends on the feedrate when the overtravel alarm
occurs.
The distance can be minimized by starting deceleration in advance, such
that the feedrate has fallen to the value specified in parameter No. 1784
when an overtravel alarm occurs. Because deceleration is executed such
that the feedrate at the time an overtravel alarm occurs does not exceed
the feedrate specified in the corresponding parameter, deceleration may
be completed earlier. After deceleration is completed, the feedrate
specified in the parameter is maintained.
545
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Deceleration is performed when the following condition is
satisfied:
Distance needed to reduce the cur-
Distance to stored stroke limit rent feedrate (tangential feedrate)
for each axis < to that specified in parameter No.
1784
The overrun is calculated as follows:
[FIX ( FOT T) ) 1.5] 2 F
OverrunĄ x F 8 T
1875
F : Maximum cutting feedrate in linear acceleration/deceleration before
interpolation (parameter No. 1630)
T : Time needed to attain the maximum cutting feedrate in linear
acceleration/deceleration before interpolation (parameter No. 1631)
FOT: Feedrate at the time an overtravel alarm occurs during linear accel-
eration/deceleration before interpolation (parameter No. 1784)
FIX: Round off at the unit of the increment system.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1602 FWB
[Data type] Bit
FWB Linear acceleration/deceleration of cutting feed before interpolation
0 : Type A of acceleration/deceleration before interpolation is used.
1 : Type B of acceleration/deceleration before interpolation is used.
1630 Parameter 1 for setting an acceleration for linear acceleration/deceleration before
interpolation (maximum machining feedrate during linear acceleration/decelera-
tion before interpolation)
[Data type] Two–word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 240000 6 – 100000
Inch machine 0.1 inch/min 6 – 96000 6 – 48000
This parameter is used to set an acceleration for linear acceleration/decel-
eration before interpolation. In this parameter, set a maximum machining
feedrate during linear acceleration/deceleration before interpolation. In
parameter No. 1631, set a time used to reach the maximum machining fee-
drate.
546
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Feedrate
Parameter 1: Parameter No. 1630
Parameter 1 Parameter 2: Parameter No. 1631
NOTE
1 When 0 is set in parameter No. 1630 or parameter No. 1631,
linear acceleration/deceleration before interpolation is
disabled.
2 In the look–ahead control mode, parameter No. 1770 and
parameter No. 1771 are valid.
1631 Parameter 2 for setting an acceleration for linear acceleration/deceleration before
interpolation (time used to reach the maximum machining feedrate during linear
acceleration/deceleration before interpolation.)
[Data type] Word
[Unit of data] 1 ms
[Valid data range] 0 to 4000
This parameter is used to set an acceleration for linear acceleration/decel-
eration before interpolation. In this parameter, set the time (time constant)
used to reach the feedrate set in parameter No. 1630.
NOTE
1 When 0 is set in parameter No. 1630 or parameter No. 1631,
linear acceleration/deceleration before interpolation is
disabled.
2 In parameter Nos. 1630 and 1631, set values that satisfy the
following:
Parameter No. 1630
y5
Parameter No. 1631
3 In the look–ahead control mode, parameter No. 1770 and
parameter No. 1771 are valid.
547
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
1784 Feedrate when overtravel alarm has generated during acceleration/decel-
eration before interpolation
[Data type] Word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Deceleration is started beforehand to reach the feedrate set in the
parameter when an overtravel alarm is issued (when a limit is reached)
during linear acceleration/deceleration before interpolation. By using
this parameter, the overrun distance that occurs when an overtravel alarm
is output can be reduced.
WARNING
The control described above is applicable only to stored
stroke limit 1.
NOTE
1 When 0 is set in this parameter, the control described above
is not exercised.
2 Use type–B linear acceleration/deceleration before
interpolation (by setting bit 0 (FWB) of parameter No. 1602
to 1).
548
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Note
NOTE
1 If a block without a move command is found during
acceleration/deceleration before interpolation, the
movement is decelerated and temporarily stopped in the
previous block.
2 If a one–shot G code is specified during acceleration/
deceleration before interpolation, the movement is
decelerated and temporarily stopped in the previous block.
3 If an M, S, or T code is specified in a block containing a move
command during acceleration/deceleration before
interpolation, the movement is decelerated and temporarily
stopped in that block.
4 Even during acceleration/deceleration before interpolation,
the block of G31 (skip function) is not subjected to
acceleration/deceleration.
5 If the machine lock signal (MLK1 to MLK8) for an axis is set
on or off during acceleration/deceleration before
interpolation, the axis for which machine lock is performed
is not subjected to acceleration/deceleration.
6 During acceleration/deceleration before interpolation,
automatic corner override is enabled only when the internal
circular cutting feedrate is changed.
7 Even during acceleration/deceleration before interpolation,
acceleration/deceleration after interpolation can be
executed. So that acceleration/deceleration is executed
only before interpolation, set the time constant for
acceleration/deceleration after interpolation to zero.
8 In acceleration/deceleration before interpolation of type B,
deceleration is started if preprocessing for the next block
has not been completed before the remaining distance of
the current block becomes less than that needed to
decelerate and stop the movement.
9 If an F1–digit command is executed in the inch input system,
avoid specifying a command for simultaneous movement
on two axes, including a rotation axis during
acceleration/deceleration before interpolation (M series).
10 The error detect signal (SMZ) is invalid during
acceleration/deceleration before interpolation (T series).
549
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
7.2.6
Corner Control
7.2.6.1
In–position check
General Whether the position of the servo motor is within a specified range is
checked.
If the in–position check function is enabled, the CNC checks the position
during deceleration. If the position is found to exceed the specified range,
the CNC does not execute the next block.
NOTE
The purpose of in–position check is to check that the servo
motor has reached within a specified range (specified with
parameter No. 1826).
Signal
In–position signals
INP1 to INP8 <F104>
[Classification] Output signal
[Function] These signals indicate that the control axes are set to the in-position
condition.
They are provided for each control axis, and the number in the signal name
corresponds to the control axis number.
I N P 1
1 . . . . The 1st axis is set to the in-position condition.
2 . . . . The 2nd axis is set to the in-position condition.
3 . . . . The 3rd axis is set to the in-position condition.
: :
: :
[Output condition] These signals turn to “1” in the following case :
⋅ The acceleration/deceleration delay of the corresponding control axis
is zero and the servo error is within the specified allowance.
These signals turn to “0” in the following cases :
⋅ The acceleration/deceleration delay of the corresponding control axis
is not zero.
⋅ The servo error of the corresponding control axis exceeds the specified
allowance
550
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
Signal address
.
#7 #6 #5 #4 #3 #2 #1 #0
F104 INP8 INP7 INP6 INP5 INP4 INP3 INP2 INP1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1601 NCI
[Data type] Bit
NCI Inposition check at deceleration
0 : Performed
1 : Not performed
1826 In–position width for each axis
[Data type] Word axis
[Unit of data] Detection unit
[Valid data range] 0 to 32767
The in–position width is set for each axis.
When the deviation of the machine position from the specified position
(the absolute value of the positioning deviation) is smaller than the
in–position width, the machine is assumed to have reached the specified
position.
Note
NOTE
1 The in–position signals may turn to “1” even during the
movement if the axis is fed at very low speed.
2 The in–position check function is enabled, at the interface
between two cutting blocks, in the following cases:
M series When the exact stop command (G09) or exact stop mode com-
mand (G61) is specified
T series When the error detect signal is on
7.2.6.2
In–position check
Independently of
Feed/Rapid traverse
General If separate in–position check for cutting feed and rapid traverse is
executed, a small in–position check range can be specified between those
cutting feed blocks that require a high degree of precision. A large
in–position check range can be specified between those rapid traverse
blocks that require quick positioning.
551
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Signal See Subsection 7.2.6.1.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1601 NCI
[Data type] Bit
NCI Inposition check at deceleration
0 : Performed
1 : Not performed
#7 #6 #5 #4 #3 #2 #1 #0
1801 CIN CCI
[Data type] Bit
CCI The in–position area for cutting feed is:
0 : Set in parameter No. 1826 (same as for rapid traverse).
1 : Set in bit 5 (CIN) of parameter No. 1801.
CIN When bit 4 (CCI) of parameter No. 1801 = 1, the in–position area for
cutting feed is:
0 : Use value in parameter No. 1827 if the next block is also for cutting
feed, or use value in parameter No. 1826 if the next block is for rapid
traverse.
1 : Use value in parameter No. 1827, regardless of the next block. (The
setting of parameter No. 1826 is used for rapid traverse, and the
setting of parameter No. 1827 is used for cutting feed.)
Parameter CIN (No. 1801#5)
0 1
Rapid→Rapid No. 1826 Rapid→Rapid No. 1826
Rapid→Feed No. 1826 Rapid→Feed No. 1826
0
Feed→Feed No. 1826 Feed→Feed No. 1826
Parameter
Feed→Rapid No. 1826 Feed→Rapid No. 1826
CCI
(No. Rapid→Rapid No. 1826 Rapid→Rapid No. 1826
1801#4) Rapid→Feed No.1826 Rapid→Feed No. 1826
1
Feed→Feed No.1827 Feed→Feed No. 1827
Feed→Rapid No. 1826 Feed→Rapid No. 1827
1826 In–position width for each axis
[Data type] Word axis
[Unit of data] Detection unit
[Valid data range] 0 to 32767
The in–position width is set for each axis.
When the deviation of the machine position from the specified position
(the absolute value of the positioning deviation) is smaller than the
in–position width, the machine is assumed to have reached the specified
position.
552
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
1827 In–position width in cutting feed for each axis
[Data type] Word
[Unit of data] Detection unit
[Valid data range] 0 to 32767
Set an in–position width for each axis in cutting feed. This parameter is
valid when bit 4 (CCI) of parameter No. 1801=1.
Note
NOTE
If the NCI bit (bit 5 of parameter No. 1601) is set to 1, so that
position check is not performed during deceleration, this
function is invalid. The system starts execution of the next
block as soon as deceleration has been completed, without
checking whether the servo position error is within the
specified range.
7.2.6.3
Error Detect (T series)
General Generally, the CNC does not zero the feedrate at the interface of two
blocks during cutting feed.
Because of this, a corner of a tool path may be rounded.
This part causes the corner of
the tool path to be rounded.
Programmed tool path
Actual tool–center path
Feedrate
Time
If the error detect signal is used, it is possible to specify that a block not
be started until the acceleration/deceleration of the previous block has
been completed.
Feedrate
Time
553
7. FEEDRATE CONTROL/ACCELERATION
AND DECELERATION CONTROL B–62753EN–1/01
Signal
Error detect signal SMZ
<G053, #6>
[Classification] Input signal
[Function] Enables error detection.
[Operation] If the signal is set to 1, the control unit operates as follows:
S At the interface of two blocks during cutting feed, the control unit waits
until the acceleration/deceleration of the first block has been completed.
Only then does the control unit execute the next block.
The setting of the SMZ signal determines whether, at the interface of
two cutting blocks, the control unit waits until the acceleration/decel-
eration of the previous block has been completed.
Siganl address
#7 #6 #5 #4 #3 #2 #1 #0
G053 SMZ
Note
NOTE
If the error detect signal is on, a cutting block is not executed
until the acceleration/deceleration of the previous cutting
block has been completed.
This function alone cannot prevent corner rounding due to
delay caused by the servo motor, however.
To prevent corner rounding due to delay caused by the
servo motor, use the in–position check function together
with this function.
After acceleration/ After servo
deceleration motor delay
Feedrate
Time
Range of in–position check
554
7. FEEDRATE CONTROL/ACCELERATION
B–62753EN–1/01 AND DECELERATION CONTROL
7.2.7
Feed Forward in Rapid
Traverse
General Feed–forward control can be performed even during rapid traverse. In
this case, the servo position error is reduced, thus reducing the time
required for positioning to within the specified range.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1800 FFR
[Data type] Bit
FFR Feed–forward control is enabled for
0 : Cutting feed only
1 : Cutting feed and rapid traverse
Reference item For details of this function, refer to the ”FANUC AC SERVO
AMPLIFIER Maintenance Manual (B–65005E)” or the ”FANUC
CONTROL MOTOR a series Maintenance Manual (B–65165E).”
555
8. AUXILIARY FUNCTION B–62753EN–1/01
8 AUXILIARY FUNCTION
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B–62753EN–1/01 8. AUXILIARY FUNCTION
8.1
MISCELLANEOUS
FUNCTION/2ND
AUXILIARY FUNCTION
General
Miscellaneous Function When a numeral of up to 8 digits is specified following address M, code
(M code) signal and a strobe signal are sent to the machine. The machine uses these
signals to turn on or off its functions.
Usually, only one M code can be specified in one block. In some cases,
however, up to three M codes can be specified for some types of machine
tools (see 8.3 “Multiple M code per Block”)
Also, parameter No. 3030 can specify the maximum digits and if a
specified value exceeds the maximum digits, an alarm may be issued.
2nd Auxiliary Function When eight digits are specified after address B, a code signal and strobe
(B code) signal are sent. These signals are used to index the rotation axis of the
machine. The code signal is retained until another B code is specified.
In each block, a single B code can be specified. The maximum number
of digits that can be specified after address B is specified in parameter No.
3033. If more digits than the specified value are specified, an alarm
occurs.
For the M series, the address for specifying the 2nd auxiliary function can
be changed from B to another address (A, C, U, V, or W) by parameter
setting (parameter No. 3460).
Command Format of 2nd
Auxiliary Function
(T series)
Command range –99999999 to +99999999
Command method
1.A decimal point can be used for input by setting AUX (bit 0 of
parameter No. 3405).
Command Output value
B10. 10000
B10 10
2.It is possible to change over the scale factor of B output, 1000 or 1
when the decimal point input is omitted, using the parameter DPI
(No.3401#0).
Command Output value
When DPI is 1: B1 1000
When DPI is 0: B1 1
3.It is possible to change over the scale factor of B output 1000 or
10000 when the decimal point input is omitted in the inch input
system, using the parameter AUX (No.3405#0). When DPI=1.
Command Output value
When AUX is 1: B1 10000
When AUX is 0: B1 1000
557
8. AUXILIARY FUNCTION B–62753EN–1/01
Basic procedure The following signals are used with these functions. (For details of the
spindle–speed function and tool function, see Chapters 9 and 10.)
Output signal Input signal
Program
Function
address Distribution end Completion
Code signal Strobe signal
signal signal
Miscellaneous M M00 to M31 MF
function
Spindle–speed func- S S00 to S31 SF
tion
DEN FIN
Tool function T T00 to T31 TF
Secondary auxiliary B B00 to B31 BF
function
Each function uses different program addresses and different signals, but
they all input and output signals in the same way, as described below. (A
sample procedure for the miscellaneous function is described below. The
procedures for the spindle–speed function, tool function, and secondary
auxiliary function, are obtained simply by substituting S, T, or B in place
of M.)
(1) Suppose that Mxxx is specified in a program.
For xxx, the number of specifiable digits is specified in parameter Nos.
3030 to 3033 for each function. If more digits than the specified value
are specified, an alarm occurs.
(2) Code signal M00 to M31 is sent. After period TMF, specified in
parameter No. 3010 (standard value: 16 msec), strobe signal MF is set
to 1. The code signal is the binary representation of the programmed
value xxx.(*1) If the move, dwell, spindle–speed, or another function
is specified at the same time as the miscellaneous function, the
execution of the other function is started when the code signal of the
miscellaneous function is sent.
(3) When the strobe signal is set to 1, the PMC reads the code signal and
performs the corresponding operation.
(4) To execute an operation after the completion of the move, dwell or
other function specified in the block, wait until distribution end signal
DEN is set to 1.
(5) Upon completion of the operation, the PMC sets completion signal
FIN to 1. The completion signal is used by the miscellaneous function,
spindle–speed function, tool function, secondary auxiliary function,
external operation function described later, and other functions. If any
of these functions are executed simultaneously, the completion signal
must be set to 1 upon completion of all the functions.
(6) If the completion signal remains set to 1 for longer than period TFIN,
specified in parameter No. 3011 (standard value: 16 msec), the CNC
sets the strobe signal to 0 and reports that the completion signal has
been received.
(7) When the strobe signal is set to 0, set the completion signal to 0 in the
PMC.
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B–62753EN–1/01 8. AUXILIARY FUNCTION
(8) When the completion signal is set to 0, the CNC sets all code signals
to 0 and completes all sequences of the miscellaneous function.(*2)
(9) Once all other commands in the same block have been completed, the
CNC executes the next block.
*1 When the tool function is executed, the programmed tool number is
sent as the code signal (T series).
*2 When the spindle–speed function, tool function, or secondary
miscellaneous function is executed, the code signal is maintained until
a new code for the corresponding function is specified.
The timing diagram is shown below:
Example 1 Single miscellaneous function specified in a block
(1)(2) (3) (5) (6) (7)(8) (9)
M command
(independent) Mxxx
code signals M00–M31 (*2)
Strobe signals MF
PMC side action
End signal FIN
Distribution
end signals DEN
TMF TFIN
Example 2 Move command and miscellaneous function in the same block
a. Execution of a miscellaneous function without waiting for move command completion
(1)(2) (3) (5) (6) (7) (8) (9)
M command Mxxx
Move command
Code signals M00–M31 (*2)
Strobe signal MF
PMC side action
End signal FIN
Distribution
end signals DEN
TMF TFIN
559
8. AUXILIARY FUNCTION B–62753EN–1/01
b. Execution of a miscellaneous function after move command completion
(1)(2) (3) (4) (5) (6)(7)(8) (9)
M command Mxx
Move command
Code signals M00–M31 (*2)
Strobe signal MF
PMC side action
End signal FIN
Distribution
end signals DEN
TMF TFIN
Signal
Miscellaneous function
code signals
M00 to M31 <F010 to
F013>
Miscellaneous function
strobe signal
MF <F007#0> [Classification] Output signal
[Function] These signals report the specification of miscellaneous functions.
[Output condition] For the output conditions and procedure, see the description of “Basic
procedure” above.
NOTE
1 The following miscellaneous functions are only processed
internally by the control unit; they are not subject to output
even when specified:
· M98, M99, M198
· M code that calls a sub program (parameter No. 6071 to
6079)
· M code that calls a custom macro (parameter No. 6080
to 6089)
2 Decode signals as well as the code signals and strobe
signal are output for the miscellaneous functions listed
below.
M00, M01, M02, M30
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B–62753EN–1/01 8. AUXILIARY FUNCTION
Decode M signals
DM00<F009#7>,
DM01 <F009#6>,
DM02 <F009#5>,
DM30 <F009#4>
[Classification] Output signal
[Function] These signals report particular miscellaneous functions are specified. The
miscellaneous functions in a command program correspond to output
signals as indicated below.
Command program Output signal
M00 DM00
M01 DM01
M02 DM02
M30 DM30
[Output condition] A decode M signal goes “1” when:
· The corresponding miscellaneous function is specified, and any move
commands and dwell commands specified in the same block are
completed. These signals are not output when the end signal of the
miscellaneous function is returned before completion of such move
commands and dwell commands.
A decode M signal goes “0” when:
· The FIN signal goes “1”
· Reset occurs
Spindle–speed code
signals S00 to S31
<F022–F025>
Spindle–speed strobe
signal SF <F007#2>
[Classification] Output signal
[Function] These signals report that spindle speed functions have been specified.
[Output condition] For the output conditions and procedure, see the description of “Basic
procedure” above.
Tool function code
signals T00 to T31
<F026–F029>
Tool function strobe
signal TF <F007#3>
[Classification] Output signal
[Function] These signals report that tool functions have been specified.
[Output condition] For the output conditions and procedure, see the description of “Basic
procedure” above.
561
8. AUXILIARY FUNCTION B–62753EN–1/01
Second auxiliary
function code signals
B00 to B31
<F030–F033>
Second auxiliary
function strobe signal
BF <F007#4>
(For lathes) <F007#7>
(For machining center)
[Classification] Output signal
[Function] These signals report that second auxiliary functions have been specified.
[Output condition] For the output conditions and procedure, see the description of “Basic
procedure” above.
End signal FIN <G004#3>
[Classification] Input signal
[Function] This signal reports the completion of a miscellaneous function,
spindle–speed function, tool function, second auxiliary function, or
external operation function.
[Operation] For the control unit operation and procedure when this signal goes “1”,
see the description of “Basic procedure” above.
The FIN signal must remain “1” for a certain time (TFIN, which is set by
a parameter No. 3011) or longer. The FIN signal driven “1” is ignored if
the FIN signal goes “0” before TFIN elapses.
WARNING
Only one end signal is used for all functions above. The end
signal must go “1” after all functions are completed.
Distribution end signals
DEN <F001#3>
[Classification] Output signal
[Function] These signals report that all commands (such as move commands and
dwell) are completed except those miscellaneous functions,
spindle–speed functions, 2nd auxilialy functions tool functions, and so
forth that are contained in the same block and have been sent to the PMC.
They also report that the end signal from the PMC is being awaited.
[Output condition] The DEN signal turns to “1” when:
· The completion of miscellaneous functions, spindle–speed functions,
tool functions, 2nd auxilialy functions and so forth is being awaited, all
other commands in the same block are completed, and the current
position is in the in–position.
The DEN signal turns to “0” when:
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B–62753EN–1/01 8. AUXILIARY FUNCTION
· The execution of one block is completed
NOTE
A parameter NC1 (No.1601#5) can specify, whether to only
check if an acceleration/deceleration delay is eliminated, or
to also check if a servo delay (error) has been reduced to
within a certain range.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G004 FIN
#7 #6 #5 #4 #3 #2 #1 #0
F001 DEN
#7 #6 #5 #4 #3 #2 #1 #0
F007 BF BF TF SF MF
#7 #6 #5 #4 #3 #2 #1 #0
F009 DM00 DM01 DM02 DM30
#7 #6 #5 #4 #3 #2 #1 #0
F010 M07 M06 M05 M04 M03 M02 M01 M00
#7 #6 #5 #4 #3 #2 #1 #0
F011 M15 M14 M13 M12 M11 M10 M09 M08
#7 #6 #5 #4 #3 #2 #1 #0
F012 M23 M22 M21 M20 M19 M18 M17 M16
#7 #6 #5 #4 #3 #2 #1 #0
F013 M31 M30 M29 M28 M27 M26 M25 M24
#7 #6 #5 #4 #3 #2 #1 #0
F022 S07 S06 S05 S04 S03 S02 S01 S00
#7 #6 #5 #4 #3 #2 #1 #0
F023 S15 S14 S13 S12 S11 S10 S09 S08
#7 #6 #5 #4 #3 #2 #1 #0
F024 S23 S22 S21 S20 S19 S18 S17 S16
#7 #6 #5 #4 #3 #2 #1 #0
F025 S31 S30 S29 S28 S27 S26 S25 S24
#7 #6 #5 #4 #3 #2 #1 #0
F026 T07 T06 T05 T04 T03 T02 T01 T00
#7 #6 #5 #4 #3 #2 #1 #0
F027 T15 T14 T13 T12 T11 T10 T09 T08
#7 #6 #5 #4 #3 #2 #1 #0
F028 T23 T22 T21 T20 T19 T18 T17 T16
#7 #6 #5 #4 #3 #2 #1 #0
F029 T31 T30 T29 T28 T27 T26 T25 T24
#7 #6 #5 #4 #3 #2 #1 #0
F030 B07 B06 B05 B04 B03 B02 B01 B00
#7 #6 #5 #4 #3 #2 #1 #0
F031 B15 B14 B13 B12 B11 B10 B09 B08
563
8. AUXILIARY FUNCTION B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
F032 B23 B22 B21 B20 B19 B18 B17 B16
#7 #6 #5 #4 #3 #2 #1 #0
F033 B31 B30 B29 B28 B27 B26 B25 B24
Parameter
3010 Time lag in strobe signals MF, SF, TF, and BF
[Data type] Word
[Unit of data] 1 ms
[Valid data range] 16 to 32767
The time required to send strobe signals MF, SF, TF, and BF after the M, S,
T, and B codes are sent, respectively.
M, S, T, B code
MF, SF, TF, BF,
signal
Delay time
Fig. 8.1 (a) Delay Time of the strobe signal
NOTE
The time is counted in units of 8 ms. If the set value is not
a multiple of eight, it is raised to the next multiple of eight.
Example : When 30 is set, 32 ms is assumed.
When 32 is set, 32 ms is assumed.
When 100 is set, 104 ms is assumed.
3011 Acceptable width of M, S, T, and B function completion signal (FIN)
[Data type] Word
[Unit of data] 1 ms
[Valid data range] 16 to 32767
Set the minimum signal width of the valid M, S, T, and B function
completion signal (FIN).
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B–62753EN–1/01 8. AUXILIARY FUNCTION
M, S, T, B code
MF, SF, TF, BF
signal
FIN sigal
Ignored be- Valid because
cause shorter longer than min.
than min. signal width
signal width
Fig. 8.1 (b) Valid Width of the FIN (M,S, T, and B Function
Completion) Signal
NOTE
The time is counted in units of 8 ms. If the set value is not
a multiple of eight, it is raised to the next multiple of eight.
Example: When 30 is set, 32 ms is assumed.
3030 Allowable number of digits for the M code
3031 Allowable number of digits for the S code
3032 Allowable number of digits for the T code
3033 Allowable number of digits for the B code
[Data type] Byte
[Valid data range] 1 to 8
Set the allowable numbers of digits for the M, S, T, and B codes.
NOTE
Up to 5 digits can be specified in the S code
#7 #6 #5 #4 #3 #2 #1 #0
3401 DPI
[Data type] Bit
DPI When a decimal point is omitted in an address that can include a decimal
point
0 : The least input increment is assumed.
1 : The unit of mm, inches, or second is assumed. (Pocket calculator type
decimal point input)
565
8. AUXILIARY FUNCTION B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
3404 M02 M30
[Data type] Bit
M30 When M30 is specified in a memory operation:
0 : M30 is sent to the machine, and the head of the program is automati-
cally searched for. So, when the end signal FIN is returned and a reset
or reset and rewind operation is not performed, the program is
executed, starting from the beginning.
1 : M30 is sent to the machine, but the head of the program is not searched
for. (The head of the program is searched for by the reset and rewind
signal.)
M02 When M02 is specified in memory operation
0 : M02 is sent to the machine, and the head of the program is automati-
cally searched for. So, when the end signal FIN is returned and a reset
or reset and rewind operation is not performed, the program is
executed, starting from the beginning.
1 : M02 is sent to the machine, but the head of the program is not searched
for. (The head of the program is searched for by the reset and rewind
signal.)
#7 #6 #5 #4 #3 #2 #1 #0
3405 AUX
[Data type] Bit
AUX The least increment of the command of the second miscellaneous function
specified with a decimal point
0 : Assumed to be 0.001
1 : Depending on the input increment. (For input in mm, 0.001 is
assumed, or for input in inches, 0.0001 is assumed.)
3411 M code preventing buffering 1
3412 M code preventing buffering 2
3413 M code preventing buffering 3
3420 M code preventing buffering 10
[Data type] Byte
[Valid data range] 0 to 255
Set M codes that prevent buffering the following blocks. If processing
directed by an M code must be performed by the machine without
buffering the following block, specify the M code.
M00, M01, M02, and M30 always prevent buffering even when they are
not specified in these parameters.
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B–62753EN–1/01 8. AUXILIARY FUNCTION
3421 Minimum value 1 of M code preventing buffering
3422 Maximum value 1 of M code preventing buffering
3423 Minimum value 2 of M code preventing buffering
3424 Maximum value 2 of M code preventing buffering
3425 Minimum value 3 of M code preventing buffering
3426 Maximum value 3 of M code preventing buffering
3427 Minimum value 4 of M code preventing buffering
3428 Maximum value 4 of M code preventing buffering
3429 Minimum value 5 of M code preventing buffering
3430 Maximum value 5 of M code preventing buffering
3431 Minimum value 6 of M code preventing buffering
3432 Maximum value 6 of M code preventing buffering
[Data type] Word
[Valid data range] 0 to 65535
When a specified M code is within the range specified with parameter
Nos. 3421 and 3422, 3433 and 3424, 3425 and 3426, 3427 and 3428, 3429
and 3430, or 3431 and 3432, buffering for the next block is not performed
until the execution of the block is completed.
CAUTION
1 The specification of a minimum value that exceeds the
specified maximum value is invalid.
2 When there is only one data item, set the following:
minimum value =maximum value.
567
8. AUXILIARY FUNCTION B–62753EN–1/01
Note
NOTE
1 When a move command and miscellaneous function are
specified in the same block, the commands are executed in
one of the following two ways:
i) Simultaneous execution of the move command and
miscellaneous function commands.
ii) Executing miscellaneous function commands upon
completion of move command execution.
The selection of either sequence depends on the
sequence of PMC.
2 When the 2nd auxiliary function is provided, the address
used for specifying the 2nd auxiliary function (B or the
address specified with parameter No. 3460) cannot be used
as an axis address.
3 The block following M00, M01, M02 and M30, is not read
into the input buffer register, if present. Similarly, ten M
codes which do not buffer can be set by parameters (Nos.
3411 to 3420).
4 For M00 and M01 only, miscellaneous function code signal,
auxiliary function strobe signal, and M decode signals are
sent; the control of program stop and optional stop shall be
designed on the PMC side.
5 When the automatic operation is stopped by M02 or M30,
it is necessary to send the external reset signal from the
machine side to the CNC, instead of the FIN signal, When
the external reset signal is returned against the M02 or M30,
the control returns to the top of the program recently
executed and enters the reset state. When the FIN signal
is returned, the control returns to the beginning of the
program recently executed and executes it from the top..
Reference item
OPERATOR’S MANUAL II.12.1 Miscellaneous function (M code)
(For Machining Center)
(B–62764EN) II.12.4 2nd Auxiliary function (B code)
OPERATOR’S MANUAL II.12.1 Miscellaneous function (M code)
(For Lathe) (B–62754EN)
II.12.4 2nd Auxiliary function (B code)
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B–62753EN–1/01 8. AUXILIARY FUNCTION
8.2
AUXILIARY
FUNCTION LOCK
General Inhibits execution of a specified M, S, T and B function.
That is, code signals and strobe signals are not issued.
This function is used to check a program.
Signal
Auxiliary function lock
signal AFL <G005#6>
[Classification] Input signal
[Function] This signal selects auxiliary function lock. That is, this signal disables
the execution of specified M, S, T, and B functions.
[Operation] When this signal turns to “1”, the control unit functions as described
below.
(1) The control unit does not execute M, S, T, and B functions specified
for memory operation, DNC operation, or MDI operation. That is, the
control unit stops the output of code signals and strobe signals (MF,
SF, TF, BF).
(2) If this signal turns to “1” after code signal output, the output operation
is executed in the ordinary manner until its completion (that is, until
the FIN signal is received, and the strobe signal turns to “0”).
(3) Among the miscellaneous functions, M00, M01, M02, and M30 are
executed even when this signal is “1”. All code signals, strobe signals,
decode signals are output in the ordinary manner.
(4) Among the miscellaneous functions, even when this signal is “1”,
those functions (M98 and M99) that are executed in the control unit
without outputting their execution results are executed in the ordinary
manner.
WARNING
Even when this signal is “1”, spindle analog output or
spindle serial output is executed.
Auxiliary function lock
check signal MAFL
<F004#4>
[Classification] Output signal
[Function] This signal reports the state of the auxiliary function lock signal AFL.
[Output condition] This signal turns to “1” when:
569
8. AUXILIARY FUNCTION B–62753EN–1/01
· The auxiliary function lock signal AFL is “1”
This signal turns to “0” when:
· The auxiliary function lock signal AFL is “0”
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G005 AFL
#7 #6 #5 #4 #3 #2 #1 #0
F004 MAFL
Reference item
OPERATOR’S MANUAL III.5.1 Machine lock and auxiliary function lock
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.5.1 Machine lock and auxiliary function lock
(For Lathe) (B–62754EN)
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B–62753EN–1/01 8. AUXILIARY FUNCTION
8.3
MULTIPLE M
COMMANDS IN A
SINGLE BLOCK
General So far, one block has been able to contain only one M code. However, this
function allows up to three M codes to be contained in one block.
Up to three M codes specified in a block are simultaneously output to the
machine. This means that compared with the conventional method of a
single M command in a single block, a shorter cycle time can be realized
in machining.
(Example)
One M command Multiple M commands
in a single block in a single block
M40 ; M40M50M60 ;
M50 ; G28G91X0Y0Z0 ;
M60 ; :
G28G91X0Y0Z0 ; :
: :
: :
: :
Basic procedure (1) Assume that “MaaMbbMcc;” was commanded by the program.
(2) The 1st M command (Maa) sends the code signals M00 to M31 in a
manner similar to the conventional one-block single command. The
strobe signal MF is set to “1” after a time TMF set by parameter No.
3010 (Standard setting: 16 msec).
The second M command (Mbb) sends the code signal M200-M215,
the third M command (Mcc) sends the code signal M300-M315, and
their respective strobe signals MF2 and MF3 are set to “1”.
Furthermore, the three code signals are sent simultaneously.
The strobe signals MF, MF2, and MF3 become “1” at the same time.
The code signal is a binary notation of the program command aa, bb
and cc.
(3) On the PMC side, the code signals corresponding to the respective
strobe signals are read when the strobe signals become “1”, and the
appropriate operations are performed.
(4) When the operation of all M commands ends on the PMC side, the end
signal (FIN) is set to “1”.
(5) When the completion signal stays “1” for a time (TFIN) set by
parameter No. 3011 (Standard: 16 msec), all strobe signals (MF, MF2
and MF3) are set to “0” at the same time and the reception of
completion signal is reported.
(6) On the PMC side, when MF, MF2 and MF3 are set to “0”, the
completion signal is set to “0”.
A time chart for this procedure is shown below:
571
8. AUXILIARY FUNCTION B–62753EN–1/01
M command (MaaMbbMcc;)
Code signal M00-M31
Strobe signal MF
PMC side operation
Code signal M200-M215
Strobe signal MF2
PMC side operation
Code signal M300-M315
Strobe signal MF3
PMC side operation
End signal FIN
TMF TFIN
Signal
2nd, 3rd M function code
signal M200 to M215
<F014, F015>
M300 to M315 <F016,
F017>
2nd, 3rd M Function
strobe signal MF2
<F008#4>
MF3 <F008#5>
[Classification] Output signal
[Function] Indicates that second and third auxiliary functions have been issued.
The output conditions and procedures are the same as that described in
“Basic procedure”.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F008 MF3 MF2
#7 #6 #5 #4 #3 #2 #1 #0
F014 M207 M206 M205 M204 M203 M202 M201 M200
#7 #6 #5 #4 #3 #2 #1 #0
F015 M215 M214 M213 M212 M211 M210 M209 M208
#7 #6 #5 #4 #3 #2 #1 #0
F016 M307 M306 M305 M304 M303 M302 M301 M300
#7 #6 #5 #4 #3 #2 #1 #0
F017 M315 M314 M313 M312 M311 M310 M309 M308
572
B–62753EN–1/01 8. AUXILIARY FUNCTION
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3404 M3B
[Data type] Bit
M3B The number of M codes that can be specified in one block
0 : One
1 : Up to three
Caution
CAUTION
1 M00, M01, M02, M30, M98, M99, or M198 must not be
specified together with another M code.
2 Some M codes other than M00, M01, M02, M30, M98, M99,
and M198 cannot be specified together with other M codes;
each of those M codes must be specified in a single block.
Such M codes include these which direct the CNC to
perform internal operations in addition to sending the M
codes themselves to the PMC. To be specified, such M
codes are M codes for calling program numbers 9001 to
9009 and M codes for disabling advance reading (buffering)
of subsequent blocks.
The M codes which can be specified in a single block must
be those which the CNC send only the M code signals to the
PMC side.
Note
NOTE
1 CNC allows up to three M codes to be specified in one block.
However, some M codes cannot be specified at the same
time due to mechanical operation restrictions. For example,
M42 can be specified only after the mechanical operation of
M41 is completed.
2 The 1st M code can be up to 8 digits and 2nd, 3rd M codes
can be the values up to 65535.
Reference item
OPERATOR’S MANUAL II.12.2 Multiple M commands in a single block
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.12.2 Multiple M commands in a single block
(For Lathe) (B–62754EN)
573
8. AUXILIARY FUNCTION B–62753EN–1/01
8.4
HIGH–SPEED M/S/T/B
INTERFACE
General To accelerate M/S/T/B function execution, the high–speed M/S/T/B
interface has simplified the transfer of the strobe and completion signals
of the M/S/T/B functions.
Whether to use the usual system or high–speed system for strobe signal
and completion signal handling can be specified by parameter MHI (No.
3001#7).
The description below uses the miscellaneous functions (M code
commands) as an example. The same description applies to the
spindle–speed function (S code), tool function (T code) and 2nd auxiliary
function (B code).
Basic procedure (1) Assume that the following program is given:
Mxx;
Myy;
(2) In response to an M command, the NC system sends out the code
signals M00 to M31.
The NC system inverts the logical level of the strobe signal MF, that
is, from “0”to “1”, or from “1” to “0”.
(3) The CNC system inverts the strobe signal, then when the logical level
of the auxiliary function completion signal MFIN becomes the same
as the strobe signal, the CNC assumes the completion of PMC
sequence.
With the usual method, the operation is assumed to be completed when
a falling edge (“1” to “0”) of the M/S/T/B completion signal FIN is
received after a rising edge (“0” to “1”) of the FIN signal is detected. This
new system, on the other hand, assumes the operation has been completed
upon detection of only one transition of the completion signal.
In addition , the usual system uses only one completion signal (FIN)
common to the M/S/T/B functions. This new system uses a different
completion signal for each of the M, S, T, and B functions; the completion
signals for the M, S, T, and B functions are MFIN, SFIN, TFIN, and
BFIN, respectively.
The figure 1 below shows the timing chart of these signals with the new
system. For comparison, Fig 2 shows the timing chart of the conventional
system.
574
B–62753EN–1/01 8. AUXILIARY FUNCTION
Next block
Code signal
Mxx Myy
Strobe signal MF
PMC side operation
Auxiliary function
completion signal MFIN
Fig. 8.4 (a) Timing Chart of the High–Speed System
Next block
Code signal
Mxx Myy
Strobe signal MF
PMC side operation
Completion signal FIN
Fig. 8.4 (b) Timing Chart of the Usual System
A high–speed interface can also be used for multiple M commands issued
for one block. This interface provides separate completion signals for
each M code. They are called MFIN (the same name as for the single M
command per block function), MFIN2, and MFIN3, respectively. The
signal transfer sequence for multiple M codes per block is the same as that
for a single M code per block.
The high–speed interface can also be used for the external operation
function. In this case, special external operation signal EFD and
completion signal EFIN are used. The procedure for sending and
receiving these signals is identical to that for sending and receiving the
strobe and completion signals of the miscellaneous function (M series).
575
8. AUXILIARY FUNCTION B–62753EN–1/01
Signal
Miscellaneous function
completion signal
MFIN <G005#0>
[Classification] Input signal
[Function] Reports that the execution of a miscellaneous function using the high–
speed M/S/T/B interface is completed.
[Operation] For the operation and aprocedure of the contol unit when this signal turns
to “1” and “0”, see the description of “Basic procedure” above.
Spindle function
completion signal
SFIN <G005#2>
[Classification] Input signal
[Function] Reports that the execution of a spindle speed function using the
high–speed M/S/T/B interface is completed.
[Operation] For the operation and procedure of the control unit when this signal turns
to “1” and “0”, see the description of “Basic procedure” above.
Tool function completion
signal TFIN <G005#3>
[Classification] Input signal
[Function] Reports that the execution of a tool function using the high–speed
M/S/T/B interface is completed.
[Operation] For the operation and procedure of the control unit when this signal turns
to “1” and “0”, see the description of “Basic procedure” above.
2nd auxiliary function
completion signal BFIN
<G005#4> (T series)
<G005#7> (M series)
[Classification] Input signal
[Function] Reports that the execution of a second auxiliary function using the
high–speed M/S/T/B interface is completed.
[Operation] For the operation and procedure of the control unit when this signal turns
to “1” and “0”, see the description of “Basic procedure” above.
576
B–62753EN–1/01 8. AUXILIARY FUNCTION
2nd, 3rd M function
completion signals
MFIN2, MFIN3
<G004#4, #5> [Classification] Input signal
[Function] Indicate that when the high–speed interface is used for multiple M com-
mands per block, the second to 3rd M functions have been completed.
[Operation] See “Basic procedure” for how the control unit operates and what it per-
forms when the signal turns to “1” and “0”.
External operation signal
for high–speed interface
(M series) EFD <F007#1>
[Classification] Output signal
[Function] Indicates that positioning for the external operation function has been
completed for the high–speed M, S, T, or B interface, and that another
external operation is required.
[Operation] Refer to the description of the output conditions and procedure described
in “basic procedure.”
External operation
function completion
signal (M series) EFIN
<G005#1>
[Classification] Input signal
[Function] Indicates that the external operation function has been completed for the
high–speed M, S, T, or B interface.
[Operation] The “basic procedure” describes the procedure and operation of the
control unit when the signal is set to 1 or 0.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G004 MFIN3 MFIN2
#7 #6 #5 #4 #3 #2 #1 #0
G005 BFIN BFIN TFIN SFIN EFIN MFIN
#7 #6 #5 #4 #3 #2 #1 #0
F007 EFD
577
8. AUXILIARY FUNCTION B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3001 MHI
MHI Exchange of strobe and completion signals for the M, S, T, and B codes
0 : Normal
1 : High–speed
Note
NOTE
1 The strobe signals MF, SF, TF, and BF are “0” when the
power is turned on.
2 When the control unit is reset, MF, SF, TF, and BF are set
to “0”.
Reference item
CONNECTION MANUAL 8.1 Miscellaneous function/2nd auxiliary func-
(This manual) tion
8.3 Multiple M commands in a block
11.8 External operation function
578
B–62753EN–1/01 8. AUXILIARY FUNCTION
8.5
WAITING M CODE
(Two–path control)
General Control based on M codes is used to cause one path to wait for the other
during machining. By specifying an M code in a machining program for
each path, the two paths can wait for each other at a specified block. When
an M code for waiting is specified in a block for one path during automatic
operation, the other path waits for the same M code to be specified before
staring the execution of the next block.
A range of M codes used as M codes for waiting is to be set in the
parameters (Nos. 8110 and 8111) beforehand.
Signal
No–wait signal NOWT
<G063#1>
[Classification] Input signal
[Function] Specifies whether to synchronize the paths by the waiting M code.
[Operation] When this signal turns to “1” the paths are not synchronized by the M
code. The M code for waiting specified in a machining program is
ignored.
When this signal turns to “0”, the paths are synchronized by the M code.
When the M code for waiting is specified for one path, the CNC waits for
the corresponding M code of another path to be issued, then starts
executing the next block.
Waiting signal WATO
<F063#6>
[Classification] Output signal
[Function] Indicates that the CNC is waiting for the M code of either path 1 or 2.
[Operation] This signal is “1” as long as:
(i) One path is waiting for another path. That is, the signal stays “1” for
the period from when the M code for waiting is issued to one path to
when the corresponding M code is issued to another path.
This signal is “0” as long as:
(ii)Neither of the paths are waiting for the other.
579
8. AUXILIARY FUNCTION B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G063 NOWT
#7 #6 #5 #4 #3 #2 #1 #0
F063 WATO #1
Parameter
8110 Waiting M code range (minimum value)
[Data type] Two–word
[Valid data range] 0 and 100 to 99999999
This parameter specifies the minimum value of the waiting M code.
The waiting M code range is specified using parameter 8110 (minimum
value) and parameter 8111 (maximum value).
(parameter 8110) ≤ (waiting M code) ≤ (parameter 8111)
NOTE
A value of 0 indicates that the waiting M code is not used.
8111 Waiting M code range (maximum value)
[Data type] Two–word
[Valid data range] 0 and 100 to 99999999
This parameter specifies the maximum value of the waiting M code.
Alarm and message
Number Message Description
160 MISMATCH WAITING M– Different M code is commanded in
CODE path 1 and 2 as waiting M code.
Modify the program.
Caution
CAUTION
The waiting M code, unlike other M codes, does not issue
code signal nor strobe signal.
Reference item
OPERATOR’S MANUAL II.22.2 Waiting for path
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.21.2 Waiting for tool post
(For Lathe) (B–62754EN)
580
B–62753EN–1/01 8. AUXILIARY FUNCTION
8.6
M CODE LOOP
CHECK FUNCTION
General This function checks whether combinations of M codes (up to three)
specified in one block are correct.
The function has two purposes. One of the purposes is to alarm if an M
code which must not be combined with any other M codes is combined
with another. The other purpose is to alarm if an M code in a group is
combined with another M code in the same group. These errors are
reflected in P/S alarm No. 5016.
Setting the group data
Pressing the SYSTEM
key, then the [next menu] key several times causes the
[M CODE] soft key to appear. Pressing this soft key displays the screen
shown in Fig. 8.6 (a).
M CODE GROUP SETTING O0000 N0000
NO. MCG NO. MCG NO. MCG
0000 0 0010 0 0020 0
0001 0 0011 0 0021 0
0002 0 0012 0 0022 0
0003 0 0013 0 0023 0
0004 0 0014 0 0024 0
0005 0 0015 0 0025 0
0006 0 0016 0 0026 0
0007 0 0017 0 0027 0
0008 0 0018 0 0028 0
0009 0 0019 0 0029 0
>
MDI **** *** *** 00 : 00 : 00
M CODE (OPRT)
Fig. 8.6 (a)
Basically, item numbers correspond to M codes. However, there may be
exceptions depending on parameter setting. (See descriptions of the
relevant parameters.) The data specified on this screen remains until all
parameters are cleared simultaneously. To go to the next page of the
screen, use the [PAGE] key.
Pressing the [(OPRT)] soft key or the corresponding numeric key displays
the soft keys shown in Fig. 8.6 (b). Searches for the desired item number
and enter the data.
Semicolon “;” may be used for continuous data entry.
Data entry is enabled when PARAMETER WRITE ENABLE is set to “1”
on the parameter setting screen.
>
MDI
**** *** *** 00 : 00 : 00
No. SRH INPUT
Fig. 8.6 (b)
581
8. AUXILIARY FUNCTION B–62753EN–1/01
For M codes which must be used separately from other M codes, always
set their group number to “1”. Such M codes include M00, M01, M02,
M30, M98, and M99. For M codes for which the CNC performs internal
processing in addition to sending them to the machine, also set their group
number to “1”. See Section 8.3 for details.
For M codes you do not need to check, leave them at an initial value of
“0”.
The M codes can be set with a number from 0 to 127. Neither negative
values nor fractions can be specified.
Parameter setting Basically, item numbers 0 to 99 correspond to M00 to M99. For item
numbers 100 and higher, parameter Nos. 3441 to 3444 can specify the
corresponding M codes.
The initial values for these parameters are “0”.
3441 First of the M codes assigned to item numbers 100 to 199
3442 First of the M codes assigned to item numbers 200 to 299
3443 First of the M codes assigned to item numbers 300 to 399
3444 First of the M codes assigned to item numbers 400 to 499
[Data type] Two–word
[Valid data range] 0 to 99999999
If a parameter is specified as “0”, it is set to a value specified to the
previous parameter plus 100. For example, if parameter No. 3441 is
specified as “0”, it is internally set to “100”. If parameter No. 3442 is
specified as “0” under this condition, it is internally set to “200”.
Negative values are assumed to be “0”.
Basically, these parameters can be specified as any value. However, the
following conditions should be observed to save memory space.
X + 99 < Y, Y + 99 < Z, and Z + 99 < W
where X = value specified for parameter No. 3441, Y = value specified for
parameter No. 3442, Z = value specified for parameter No. 3443, and W =
value specified for parameter No. 3444.
(Example of setting)
(i) No. 3441 = 0. No. 3442 = 0. No. 3443 = 0, No. 3444 = 0
In this case, these parameters are set to “100”, “200”, “300”, and “400”
respectively. The item numbers correspond directly to the M codes.
The group numbers for M500 and larger M codes are assumed to be
“0” automatically.
(ii)No. 3441 = 200. No. 3442 = 0. No. 3443 = 500, No. 3444 = 800
In this case, parameter No. 3442 is set to “300”. Item numbers 100 to
299 correspond to M200 to M399, 300 to 399 correspond to M500 to
M599, and 400 to 499 correspond to M800 to M899. The group
numbers for M100 to M199, M400 to M499, M600 to M799, M900,
and all M codes with higher numbers are automatically set to “0”.
582
B–62753EN–1/01 8. AUXILIARY FUNCTION
(iii) No. 3441 = 234. No. 3442 = 345. No. 3443 = 456, No. 3444 = 567
In this case, item numbers 100 to 199 correspond to M234 to M333,
200 to 299 correspond to M345 to M444, 300 to 399 correspond to
M456 to M555, and 400 to 499 correspond to M567 to M666. The
group numbers for M100 to M233, M334 to M344, M446 to M455,
M556 to M566, M667, and all M codes with higher numbers are
automatically set to “0”.
The examples above meet the setting conditions. With these settings,
up to 500 M codes can be set.
Examples that do not meet the setting conditions follow.
(iv) No. 3441 = 200. No. 3442 = 50. No. 3443 = 100, No. 3444 = 600
In this case, item numbers 0 to 99 correspond to M00 to M99, 100 to
199 correspond to M200 to M299, and 400 to 499 correspond to M600
to M699. Item numbers 200 to 399 are meaningless. With these
settings, only up to 300 M codes can be set.
(v) No. 3441 = 50. No. 3442 = 100. No. 3443 = 150, No. 3444 = 200
In this case, the correspondence between the item numbers and M
codes is set up as listed below. With these settings, up to 300 M codes
can be set. The group number for M300 and all M codes with higher
numbers are automatically set to “0”.
Item number M code
0 – 49 0 – 49
50 – 99 Meaningless
100 –199
50 – 149
200 –249
Meaningless
250 –299
150 – 199
300 –349
350 –399 Meaningless
400 –449 200 – 249
450 –499 Meaningless
250 – 299
Input/output with floppy
cassettes
Input The file you want to read out should be set on the read station. First locate
the file in the program screen in the EDIT mode. In this mode, display
the M code group setting screen. See Section 8.2, Part III of the operator’s
manual for how to locate the file.
On the soft key screen shown in Fig. 8.6 (b), pressing the next menu key
several times displays the soft keys shown in Fig. 8.6 (c).
>
MDI
**** *** *** 00 : 00 : 00
READ PUNCH
Fig. 8.6 (c)
583
8. AUXILIARY FUNCTION B–62753EN–1/01
Now pressing the [READ] key displays the soft keys shown in Fig. 8.6
(d).
>
MDI
**** *** *** 00 : 00 : 00
CANCEL EXEC
Fig. 8.6 (d)
To execute the read operation, just press the [EXEC] key.
Output Pressing the [PUNCH] key on the screen shown in Fig. 8.6 (c) displays
the soft keys shown in Fig. 8.6 (d). To execute the punch operation, just
press the [EXEC] key.
After this operation, you can confirm that the file M CODE GROUP is
output, by searching through floppy cassette files. The output data has
a format with 60000 added to the item number:
N60xxxPyyy (where xxx = 0 to 499, yyy = 0 to 127)
Parameter
3441 First of the M codes assigned to item numbers 100 to 199
3442 First of the M codes assigned to item numbers 200 to 299
3443 First of the M codes assigned to item numbers 300 to 399
3444 First of the M codes assigned to item numbers 400 to 499
[Data type] Two–word
[Valid data range] 0 to 99999999
Alarm and message
Number Message Description
5016 ILLEGAL COMBINATION M codes which belonged to the same
OF M CODE group were specified in a block. Alter-
natively, an M code which must be
specified without other M codes in the
block was specified in a block with
other M codes.
Reference item
OPERATOR’S MANUAL II.12.3 M CODE GROUP CHECK FUNCTION
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.12.3 M CODE GROUP CHECK FUNCTION
(For Lathe) (B–62754EN)
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9 SPINDLE SPEED FUNCTION
585
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.1
SPINDLE SPEED
FUNCTION
(S CODE OUTPUT)
General When up to five digits are specified after address S, code and strobe
signals are sent out and used to control the spindle speed. The code
signals are retained until another S code is issued.
One S code is used for each block. Parameter No. 3031 can be used to
specify the maximum number of digits. If a number greater than the
maximum number is specified, an alarm can be raised.
Signal Refer to 8.1.
Parameter
3031 Allowable number of digits for the S code
[Data type] Byte
[Valid data range] 1 to 5
Set the allowable numbers of digits for the S codes.
Note
NOTE
1 When a move command and miscellaneous function are
specified in the same block, the commands are executed in
one of the following two ways:
i) Simultaneous execution of the move command and
miscellaneous function commands.
ii) Executing miscellaneous function commands upon
completion of move command execution.
The selection of either sequence depends on the PMC
processing sequence.
2 For S code output when the spindle serial output/analog
spindle output is used, refer to 9.3.
586
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9.2
SPINDLE SERIAL
OUTPUT/SPINDLE
ANALOG OUTPUT
9.2.1 There are two types of spindle motor control interfaces, spindle serial
General output and spindle analog output.
The spindle serial output interface can control two serial spindles. The
spindle analog output interface can control one analog spindle.
The table below lists the relationships between the spindle control
interfaces and the configuration of the spindle.
Spindle serial Spindle analog First spindle Second spindle Third spindle
output output
f f First serial spindle Second serial spindle Analog spindle
The PC can be used. The PC can be used. (*) The PC cannot be used.
f × First serial spindle Second serial spindle
=
The PC can be used. The PC can be used. (*)
× f Analog spindle
= =
The PC can be used.
× × See Section 9.1.
⇒ Controlled by the PMC using an external interface.
· PC = position coder
· (*) The multispindle function is necessary to use the position coder of
the second spindle (T series only).
· See section 15.4 or 9.10 for how to control the speed of the second and
third spindles.
587
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
The table below lists the relationship between the spindles and functions.
fAvailable ×Unavailable
Serial spindle Analog spindle
Spindle
Function When used as the When used as the
First serial Second serial
first spindle (with third spindle
spindle spindle
no serial SP) (with a serial SP)
Thread cutting/feed per rotation
f f (*1) f ×
(synchronous feed)
Constant surface speed control f f (*1) f ×
Spindle speed fluctuation detection f f (*1) f ×
Actual spindle speed output
f f (*1) f ×
(T series only)
Spindle positioning (T series only) f × f ×
Cs contour control f × × ×
f f f
Multispindle (*2) ×
(First spindle) (Second spindle) (Third spindle)
Rigid tapping f f (*1) f ×
Spindle synchronization f Master (*3) f Slave (*3) × ×
Spindle control unit functions (*4),
such as spindle orientation, spindle
f f f f
output switch, and other types of
spindle switching
Polygon turning (T series only)
(using the servo motor axis and f f (*1) f ×
spindle)
Polygon turning between spindles f f
× ×
(T series only) (using two spindles) Master (*5) Slave (*5)
Spindle output control using PMC f f f f
588
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
NOTE
1 The multispindle function (T series only) is necessary. The
function cannot be used for the first and second spindles
simultaneously.
2. The multispindle function can control the speed of three
spindles and switch the feedback signal between two
position coders. It also can work without the second or third
spindle.
3. For a two–path lathe application, the first spindle on tool
post 1 is the master, and the first spindle on tool post 2 is the
slave. The second spindle of either tool post cannot be
used in spindle synchronization.
4. These functions belong to the spindle control unit. They
cannot be used unless the spindle control unit supports
those functions.
5. No spindle polygon turning is available for a combination of
the spindle of tool post 1 and the spindle of tool post 2 for
the two–path lathe application.
The signals and parameters for spindle speed control are common to both
spindle serial output and spindle analog output. (See Section 9.3.)
The table below lists the differences related to direct control of the spindle
control unit.
Spindle control unit for Spindle control unit for
spindle serial output inter- spindle analog output in-
face terface
Parameters for Specified as CNC parame- Directly specified for the
the spindle con- ters spindle control unit
trol unit (4000 to 4351/S1, S2)
Used after being transferred
to the spindle control unit
Control signal for Connected to the PMC via Connected to the PMC via
the spindle con- the CNC an external contact
trol unit G0070 to G0073 and F0045
to F0048:
Addresses for the first
spindle
G0074 to G0077 and F0049
to F0052:
Addresses for the second
spindle
Spindle speed Digital data in a range from Analog voltage from 0 to
command inter- 0 to maximum spindle 10 V (excluding portion
face motor speed for offset voltage adjust-
ment)
Position coder Connected to the CNC via Connected directly to the
interface the spindle control unit CNC
589
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Signal · Spindle control unit signals for the serial spindle
<G0070 to G0073> (input), <F0045 to F0048>
→ for the first serial spindle
<G0074 to G0077> (input), <F0049 to F0052>
→ for the second serial spindle
These addresses are on the CNC. Actually, however, they are input/output
signals for the spindle control unit for the serial spindle.
For details of the signals belonging to these addresses, refer to the
manuals for the serial spindle:
FANUC AC SPINDLE MOTOR series (Serial Interface) Descriptions
(B–65042E)
FANUC AC SPINDLE SERVO UNIT Serial Interface S Series
Maintenance Manual (B–65045E)
FANUC CONTROL MOTOR AMPLIFIER a series Descriptions
(B–65162E)
Signal address
For 1st SERIAL SPINDLE
#7 #6 #5 #4 #3 #2 #1 #0
G070 MRDYA ORCMA SFRA SRVA CTH1A CTH2A TLMHA TLMLA
G071 RCHA RSLA SOCNA MCFNA SPSLA *ESPA ARSTA
G072
G073
F045 ORARA TLMA LDT2A LDT1A SARA SDTA SSTA ALMA
F046 RCFNA RCHPA CFINA CHPA
F047
F048
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
For 2ND SERIAL
SPINDLE #7 #6 #5 #4 #3 #2 #1 #0
G074 MRDYB ORCMB SFRB SRVB CTH1A CTH2B TLMHB TLMLB
G075 RCHB RSLB SOCNB MCFNB SPSLB *ESPB ARSTB
G076
G077
F049 ORARB TLMB LDT2B LDT1B SARB SDTB SSTB ALMB
F050 RCFNB RCHPB CFINB CHPB
F051
F052
Parameter
Connection of serial
spindle control unit
#7 #6 #5 #4 #3 #2 #1 #0
3701 SS2 ISI
[Data type] Bit
ISI Specifieds whether the serial spindle interface is used.
0 : Used
1 : Not used
NOTE
This parameter is enabled only when the serial spindle
interface option is provided. The parameter is used when
the CNC is started after serial spindle interface control is
temporarily disabled during startup adjustment of the CNC.
This bit should normally set to be 0.
SS2 The number of connections in serial spindle control
0: 1
1: 2
NOTE
To connect two serial spindles, set jumper S1 on the 1st
serial spindle control unit to B.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Parameters of serial No. 4000 – 4351: S1 → For 1st serieal spindle
spindle control unit S2 → For 2nd serial spindle
The above parameters are on the CNC, but actually they are used for the
spindle control unit of serial spindle.
For details of these parameters, refer to the following manual:
FANUC AC SPINDLE MOTOR a series PARAMETER MANUAL
(B–65160E)
FANUC AC SPINDLE SERVO UNIT Serial Interface S series
Maintenance Manual (B–65045E)
Alarm and message
Number Message Description
749 S–SPINDLE LSI ERROR A communication error occurred for the se-
rial spindle. The cause may be noises, dis-
connection of an optical cable or the inter-
ruption of the power to the spindle amplifier.
(Note) Unlike alarm No. 750, this alarm oc-
curs when a serial communication alarm is
detected after the spindle amplifier is nor-
mally activated.
750 SPINDLE SERIAL LINK This alarm is generated when the spindle
START FAULT control unit is not ready for starting correct-
ly when the power is turned on in the sys-
tem with the serial spindle.
The four reasons can be considered as fol-
lows:
1) An improperly connected optic cable,
or the spindle control unit’s power is
OFF.
2) When the NC power was turned on un-
der alarm conditions other than SU–01
or AL–24 which are shown on the LED
display of the spindle control unit.
In this case, turn the spindle amplifier
power off once and perform startup
again.
3) Other reasons (improper combination
of hardware)
4) The second spindle (when SP2, bit 4 of
parameter No. 3701, is 1) is in one of
the above conditions 1) to 3).
Note) This alarm does not occur after the
system including the spindle control
unit is activated.
See diagnostic display No. 409 for details.
751 FIRST SPINDLE ALARM This alarm indicates the NC that an alarm is
DETECTION (AL–XX) generated in the spindle control unit of the
serial spindle. The alarm is displayed in
form AL–XX (XX is a number). Refer to the
manuals for serial spindle. The alarm num-
ber XX is the number indicated on the
spindle amplifier. The CNC holds this num-
ber and displays on the screen.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Number Message Description
752 FIRST SPINDLE MODE This alarm is generated if the system does
CHANGE FAULT not properly terminate a mode change. The
modes include the Cs contouring, spindle
positioning, rigid tapping, and spindle con-
trol modes. The alarm is activated if the
spindle control unit does not respond cor-
rectly to the mode change command issued
by the CNC.
761 SECOND SPINDLE ALARM Refer to alarm No. 751. (For 2nd axis)
DETECTION (AL–XX)
762 SECOND SPINDLE MODE Refer to alarm No. 752.(For 2nd axis)
CHANGE FAULT
DIAGNOSIS SCREEN
Information on spindle
control #7 #6 #5 #4 #3 #2 #1 #0
400 SAI SS2 SSR POS SIC
SIC 0: No module is available for spindle serial output.
1: A module for spindle serial output is available.
POS 0: No module is available for spindle analog output.
1: A module for spindle analog output is available.
SSR 0: Spindle serial output is not used.
1: Spindle serial output is used.
SS2 0: The second spindle is not used with spindle serial output.
1: The second spindle is used with spindle serial output.
SAI 0: Spindle analog output is not used.
1: Spindle analog output is used.
401 Alarm condition for the serial spindle unit for the first spindle (AL–??)
402 Alarm condition for the serial spindle unit for the second spindle (AL–??)
Communication error on
spindle serial output
interface
#7 #6 #5 #4 #3 #2 #1 #0
408 SSA SCA CME CER SNE FRE CRE
CRE 1 : CRC error (warning)
FRE 1 : Framing error (warning)
SNE 1 : Mismatch between sending and receiving sections
CER 1 : Abnormal reception
CME 1 : No answer during auto scanning
SCA 1 : Communication error in the spindle amplifier
SSA 1 : System error in the spindle amplifier
(These errors are reflected in spindle alarm 749. They are caused by noise,
disconnection, or instantaneous power interruption.)
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Information related to the
activation of the spindle
serial output interface
#7 #6 #5 #4 #3 #2 #1 #0
409 SPE S2E S1E SHE
SHE 1 : Abnormal operation in the serial spindle communication module of
the CNC
S1E 1 : Abnormal operation on the first spindle during activation
S2E 1 : Abnormal operation on the second spindle during activation
SPE 1 : Serial spindle parameter not meeting activation conditions
(These errors are reflected in spindle alarm 750.)
Load and speed meter
readings for the serial
spindle
410 First serial spindle: Load meter reading (%)
411 First serial spindle: Speed meter reading (rpm)
412 Second serial spindle: Load meter reading (%)
413 Second serial spindle: Speed meter reading (rpm)
To display the load and speed meter readings, the following parameters
must be specified correctly.
Maximum motor speed: Parameter Nos. 4020 (main) and 4196 (sub)
Load meter reading at maximum output:
Parameter Nos. 4127 (main) and 4276 (sub)
NOTE
The spindle switch function is used for main/sub switching.
Select main if the spindle switch function is not used.
Position error display
during spindle
synchronization
414 Master spindle motion error during spindle synchronization
415 Slave spindle motion error during spindle synchronization
416 Absolute value of synchronization error during spindle synchronization
The display for parameter Nos. 414 to 416 are in pulse units (one pulse =
360/4096 degrees)
Position error display
during spindle
synchronization
417 First serial spindle: Position coder feedback information
418 First serial spindle: Position error
419 Second serial spindle: Position coder feedback information
420 Second serial spindle: Position error
The above display data is the information obtained directly from the serial
spindle control unit.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9.3
SPINDLE SPEED
CONTROL
General This section describes spindle speed control. It also explains the position
coder and the spindle speed arrival signal (SAR).
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Command flow of The following chart summarizes spindle speed control.
spindle speed control
CNC PMC and machine
Machining program, etc.
↓
Gear select signal output Output to the PMC
⋅ S command
(M series) (to change the machine gear).
(GR3O, GR2O, GR1O)
⋅S code/SF signal output . Output to the PMC
(to be used for ladders).
⋅Spindle stop signal/spindle orientation signal
Switching in the machine
⋅Spindle override signal (*SSTP/SOR, SOV0 to SOV7)
⋅ Processing for gear change Input the gear select
(S command → spindle motor speed con- ←From the
signal (GR1, GR2). PMC
version)
Clamp the speed according to parameters.
CNC output specification
(result of speed conversion) Output to the PMC
S12 bit code output (R12O to R01O) (used for ladders)
⋅ Determine the output. ← Output specification by the PMC ←From the
(Selected by the SIND signal) (set to R12I to R01I) PMC
Specify output polarity in the CNC.
(M03/M04 and parameter No. 3706 =
TCW, CWM)
⋅ Determination of output polarity ← Polarity specification by the PMC ←From the
(Selected by the SSIN signal) (set to SGN) PMC
Thread cutting, ⋅ Control over the ← Input the spindle
feed per rotation, start of cutting speed arrival
etc. feed. signal (SAR).
⋅ Position coder Monitor the arrival
⋅ Command output to the spindle speed
feedback
spindle, spindle enable sig-
signal
nal output, gain, and offset
Spindle Spindle Position
amplifier motor coder
Gear change Sensors
Input the spindle amplifier Spindle
control signal from the mechanism
PMC, etc. Mechanical section of the machine
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
S command The S command specifies the spindle speed entered from machining
programs, etc. for the CNC.
For constant surface speed control (during G96 mode), the CNC converts
the specified surface speed to the spindle speed.
In the M series with bit 4 (GTT) of parameter No. 3706 = 0 without the
constant surface speed control option, the CNC specifies the gear stage
for the desired spindle speed to the PMC according to parameter Nos.
3741, 3742, and 3743, and the S command.
(GR3O, GR2O, GR1O <F034#2, #1, #0>)
S code/SF signal output With the spindle serial output or spindle analog output option, the spindle
control function in the CNC converts the S command value to the output
value for the spindle motor. Unlike a system without such options, the
system with the options responds to the S command with the S code/SF
signals as follows to enable gear change and constant surface speed
control:
M series → Outputs the S code.
The SF signal is output only when the CNC directs the PMC
to change the gear.
T series → Outputs neither S code nor SF signal.
(This is because the S code is not always the spindle speed
when the constant surface speed control option is used.)
If you use the S code for processing in the PMC ladder, you must specify
parameters related to parameter No. 3705.
Spindle stop signal This signal sets the S command value in the CNC to 0. If the CNC has
(*SSTP) the spindle output specified (see descriptions on the SIND signal), this
signal sets the speed command for the spindle to 0.
Even if the function of the spindle stop signal is not used, the signal must
be set to logical 1 for the CNC to perform spindle speed control.
Spindle orientation If the spindle orientation signal is logical 1 and the spindle stop signal is
signal (SOR) logical 0, the spindle rotates in the direction specified by bit 5 (ORM) of
parameter No. 3706 at a constant speed specified by parameter No. 3732.
Because the spindle rotates at a constant speed regardless of the gear
stage, this signal can be used to rotate the spindle to drive the stopper or
pin during mechanical spindle positioning.
In the M series, specifying bit 1 (GST) of parameter No. 3705 causes the
spindle motor to rotate at constant speed. This function can be used for
gear shifting because it maintains a constant speed of the gear change
mechanism.
Spindle speed override This signal specifies an override of 0% to 254% for the specified S value
signal (SOV00 to SOV07) for spindle control.
However, the spindle speed override function is disabled when the CNC
is in the following state:
Tapping cycle (G84, G74) for the M series
Thread cutting (G32, G92, G76) for the T series
When the spindle speed control is performed but the spindle speed
override is not used, set the override value to 100%.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Processing for gear Although the S command contains the spindle speed, the object that is
changing actually controlled is the spindle motor. Therefore, the CNC must have
some provision to detect the gear stage between the speed and spindle
motor.
There are two types of gear selection methods:
M type
The CNC selects a gear stage according to the range of speed for each gear
stage previously specified in a parameter, as directed by the S command,
and informs the PMC of the selected gear stage (one of the three gear
stages ) using the gear select signal output (GR3O, GR2O, GR1O).
Also, the CNC outputs the spindle speed based on the selected gear stage
(output as the gear select signal).
T type
The gear stage (one of the four gear stages ) being currently used by the
machine is input in response to the gear select signal inputs (GR1, GR2).
The machine determines which gear to use.
The CNC outputs the spindle speed that corresponds to the gear stage
input.
Selection of gear change The M series system can use either M or T type.
system M type ← Without constant surface speed control option, and bit 4
(GTT) of parameter No. 3706 = 0
T type ← With constant surface speed control, or bit 4 (GTT) of
parameter No. 3706 = 1
The T series system can use only T type.
Details of M type By specifying from S0 to S99999 in memory or MDI operation, the CNC
(Output of GR10, GR20, outputs a command corresponding to the spindle speed. There is a
GR30) two-speed (GR10 and GR20) or three-speed range (GR10, GR20, GR30),
set by parameter nos. 3741-3743, and the gear selection signal is output
simultaneously. When the gear selection signal is changed, the SF signal
is output at the same time (parameter SFA no. 3705#6).
The meaning of the gear signals is shown below:
Gear 2–stage Gear 3–state Remarks
GR10 Low Low
Low :Low Gear
GR20 High Middle Middle :Middle Gear
High
Hi h :High Gear
Hi h G
GR30 High
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
The speed commands output to the spindle motor are as follows:
⋅ For the serial spindle, the speed commands are processed as values 0 to
16383 between the CNC and spindle control unit.
⋅ For the analog spindle, the speed commands are output to the analog
voltage signal SVC as analog voltages 0 to 10 V.
The following descriptions exemplify the analog spindle. However, they
can be applied to the serial spindle on the assumption that spindle motor
speed with analog voltage 10 V corresponds to the maximum spindle
motor speed.
M type gear change method A (Fig. 9.3 (a))
Spindle motor speed command
(Analog voltage command)
For gear 2-stage
10V
Upper limit of
spindle speed
(Vc)
GR20 (GR30)
GR10 (GR20)
(GR10)
C
Spindle speed
A B command
(S code input)
Vmin Vmax Vmax Vmax ( ) for gear 3-stage
A× A× B× C×
4095 4095 4095 4095
Fig. 9.3 (a) S code input and output voltage
Set the following values as parameters:
· Constant Vmax: for upper limit of spindle speed (parameter No. 3736)
Upper limit of spindle speed
Vmax=4095×
Spindle speed at command voltage 10V
· Constant Vmin; for lower limit of spindle speed (parameter No. 3735)
Lower limit of spindle speed
Vmin=4095×
Spindle speed at command voltage 10V
· Spindle speed A (rpm) ; at command voltage 10V and low gear
(parameter no. 3741)
· Spindle speed B (rpm) ; at command voltage 10V and high gear (or
middle-high gear) (parameter no. 3742)
· Spindle speed C (rpm) ; at command voltage 10V and high gear
(parameter no. 3743)
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
NOTE
If a specified voltage of 10 V is already higher than the
acceptable input voltage for the spindle drive system,
calculate the spindle speed that corresponds to 10 V using
a proportional calculation method and use it instead. Now,
in response to the specified S code, the speed command
and gear select commands (G30, G20, G10) are output to
the spindle motor as shown in Fig. 9.3.1
Gear change point during tapping cycle mode (G84, G74)
In case of G84 (tapping cycle) or G74 (counter tapping cycle) the gear
shift speed is changed by parameter SGT(No. 3705#3). In this case,
gear shift is performed at the speed set by parameter nos. 3761 and
3762 (Fig. 9.3 (b)).
Spindle motor speed command Vc: Voltage for upper limit of spindle motor speed
(analog voltage output)
10V
Upper limit
voltage of
spindle GR1
motor speed 0
(Vc)
GR20
Spindle speed
command
(S code input)
D A E B C
D : Gear shift point (parameter No. 3761) for low/high speed change (or low/medium speed change) (set by
parameter as rpm value) during tapping.
E : Gear shift point (parameter No. 3762) (3-stage gear) for medium/high speed change (set by parameter as
rpm value) during tapping.
Fig. 9.3 (b) S code input and output voltage (in tapping)
M type gear change method B (M series) (Fig. 9.3 (c))
The speed (rpm) at which the low-speed and the high-speed gears are
changed over can be set as a parameter (nos.3751, 3752) by setting
parameter SGB no. 3705# 2. When a 3-step gear is used, it is possible to
set the speeds (rpm) for switching low-speed and medium-speed gears,
and medium-speed and high-speed gears, using parameters nos. 3751,
3752.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Spindle motor speed command
(analog voltage output)
10V
VC
VH
GR30
VL
GR10 GR20
Spindle speed
command
A B C (S code input)
Vmin Vmaxl Vmaxh Vmax
A× A× B× C×
4095 4095 4095 4095
VC: Voltage corresponding to the upper limit of output value to spindle motor.
VH: Voltage corresponding to the upper limit of output value to spindle motor with high-speed gears (medium
speed gear for 3-step gear)
VL: Voltage corresponding to the upper limit of output value to spindle motor at low-speed gear
Fig. 9.3 (c) M type gear change B
When using this function, set the following parameters:
· Constant Vmax (Parameter No.3736) related to the upper limit of
spindle motor speed (rpm)
Upper limit of spindle motor speed (rpm)
Vmax = 4095×
Spindle motor speed (rpm) when the command voltage is 10V
· Constant Vmin (Parameter No. 3735) related to the lower limit of
spindle motor speed (rpm)
Lower limit of spindle motor speed (rpm)
Vmin = 4095×
Spindle motor speed (rpm) when the command voltage is 10V
· Constant Vmaxl (Parameter No. 3751) related to the upper limit of
spindle motor speed (rpm) with low-speed gears
Upper limit of spindle motor speed (rpm) with low-speed gears
Vmaxl = 4095×
Spindle motor speed (rpm) when the command voltage is 10V
· Constant Vmaxh (Parameter No. 3752) related to the upper limit of
spindle motor speed (rpm) with high-speed gears (medium-speed gear
for 3-step gear)
Upper limit of spindle motor speed (rpm) with high-speed gears (medium-speed gear for 3-step gear)
Vmaxh = 4095×
Spindle motor speed (rpm) when the command voltage is 10V
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
· Spindle speed A (Parameter No.3741) (rpm) with low-speed gears
when the command voltage is 10V
· Spindle speed B (Parameter No.3742) (rpm) with high-speed gears
when the command voltage is 10V (medium-speed gear for 3-step)
· Spindle speed C (Parameter No.3743) (rpm) with high-speed gears
when the command voltage is 10V (3-step gear)
Spindle motor speed commands (0 to 10V) and gear selecting signals
(GR10, GR20, GR30) are issued on each S code command as shown in
the figure:
CAUTION
1 In a tapping cycle when parameter SGT (No. 3705 #3 ) is
set, the gears are changed over at the gear changing point
for tapping.
2 For this function (parameter SGB=1 (No. 3705#2)), when
only one-step gear is used, the voltage corresponding to the
upper limit value to the spindle motor is calculated using
Vmaxl, and when 2-step gear is used, it is calculated
according to Vmaxh. Therefore, when SGB is 1, set Vmaxl
when only one-step gear is used, Vmaxl and Vmaxh when
2-step gear is used.
Time chart When S code is commanded, the I/O signal time chart is :
When Gear select signal does not change
S code read
To next block
Spindle speed
command output
V
V H
L
0
V
Fig. 9.3 (d) Time chart when gear select signal does not change
In this case, the SF signal is not output and the CNC advances to the next
block automatically after the next spindle speed command is output.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
When Gear select signal change
S code read
To next block
Gear select signal
TM
GR30 F
/GR20
/GR10 SF
FIN
TM
F
TFIN
Spindle speed command
V
V H
0V L
Fig. 9.3 (e) Time chart when gear select signal changes
In this case, the gear select signal is output; after elapse of the time
constant set by parameter (TMF), the SF signal is output. After another
TMF elapse, the spindle speed command is output. On the PMC side,
change the gears by this signal, and return the FIN signal after the end of
gear change. The time chart for SF and FIN signals is the same as in S
code output.TMF, set by parameter no. 3010, is common to M, S and T
functions.
Moreover, specifying bit 6 (SFA) of parameter No. 3705 can specify that
the SF signal be output even if no gear change is used.
Details of T type To perform the T type gear changing, the maximum spindle speed for each
(Input of GR1, GR2) gear select signal issued from the PMC side must be set by parameter nos.
3741-3744.
The gear select signal is a 2 bit code signal (GR1, GR2). The relationship
between the signal and gear number is :
Parameter No. for max.
GR1 GR2 Gear No.
spindle speed
0 0 1 No. 3741
1 0 2 No. 3742
0 1 3 No. 3743
1 1 4 No. 3744
The following descriptions exemplify the analog spindle. Like the
descriptions of the M type, they also apply to the serial spindle on the
assumption that spindle motor speed with analog voltage 10 V
corresponds to the maximum spindle motor speed.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
In addition, for the speed command output to the spindle motor, analog
voltages 0 to 10 V for analog spindle control correspond to digital data
0 to 16383 for serial spindle control. However, it might be easier if you
consider them code signals from 0 to 4095 for convenience sake without
distinguishing between serial and analog spindles.
Assume that gear switching is two stage switching. If the spindle speed
with the output voltage 10 V is 1000 rpm for the low speed gear (G1) and
2000 rpm for the high speed gear (G2), set these speeds by the parameter
nos. 3741, 3742. In this case, the analog voltage has the linear relationship
shown below.
N
2000rpm When gear
2 selected
When gear
1000rpm 1 selected
600rpm
Volt
0 V V 1
2 1 0
When spindle speed S=600 is given, V1 (for G1) or V2 (for G2) is
calculated inside the CNC and output to the machine side.
V1: 6(V)
V2: 3(V)
The value of output voltage V is calculated automatically from the
following equations:
10N
V=
R
R: Spindle speed at 10V output voltage
N: Spindle speed given by S5-digits
This is equivalent to the G97 mode for constant surface speed control.
See Section 9.5 for operations during the constant surface speed control
mode (G96).
In addition, parameter No. 3772 (upper limit to the spindle speed) can
specify speed clamping for all gear positions.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Reference→ Block Diagram for Analog Voltage Output
With the constant surface speed control option equipped.
CNC Power magnetics cabinet
[Surface speed]
M code Gear change command
S(m/min)
Spindle speed
X–axis pres-
command
ent value Constant
r S (rpm)
surface
rpm/10V speed control
Gear change
G97
G96
Parameter GR1, GR2
Motor speed conversion gear select signal
Full scale conversion
()
Spindle motor
D-A SVC
Speed
converter control
SF signal is not sent.
Determination of output Using the above processing for gear change, the CNC calculates the speed
R12O–R01O (Output) command output to the spindle motor that is necessary to obtain the
R12I–R01I (Input) specified spindle speed with the gear.
SIND (Input)
For either serial spindle or analog spindle control, the calculation results
are output as the S12 bit code signal from 0 to 4095 to the PMC.
(R12O to R01O<F037#3 to F036#0>)
After the calculation results are received, the SIND signal <G033#7>
determines which is to be used, the speed command output calculated by
the CNC or the data specified in the PMC. Thus speed command output
control for the spindle motor is determined. (See also Section 10.4.)
Determination of output The speed command output to the spindle motor is determined as
polarity SSIN/SGN (Input) described above, but the actually used output polarity is determined by the
CNC as follows:
⋅ If bit 7 (TCW) of parameter No. 3706 = 0
→ Determined according to bit 6 (CWM) of parameter No. 3706
⋅ If bit 7 (TCW) of parameter No. 3706 = 1
→ Determined according to bit 6 (CWM) of parameter No. 3706 and
M03/M04 given to the CNC
After that, the SSIN signal <G033#6> determines which is to be used, the
output polarity calculated by the CNC or the polarity specified in the
PMC. In this way, the output polarity of the speed command output to
the spindle motor is determined. (See also Section 10.4.)
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Keep in mind the following: Even with bit 7 (TCW) of parameter No.
3706 = 1, the CNC cannot determine the output polarity if it has not issued
M03/M04, and therefore, actual output does not work even if the speed
command output has been specified.
Command output to According to the speed command output and the polarity determined so
spindle far, the command is sent to the spindle control unit as follows:
⋅ For serial spindle → Digital data 0 to 16383
⋅ For analog spindle → Analog voltage 0 to 10 V
Requirement of output After power is switched on, a nonzero command is output to the spindle
only when the following conditions are met: A nonzero spindle speed
command is specified, and the output polarity is determined.
With bit 7 (TCW) of parameter No. 3706 = 1, no command output is sent
to the spindle, because the output polarity is not determined until an
M03/M04 is issued.
Requirement to stop The command output to the spindle is reset to 0 when a command to
output specify so (such as SSTP = 0 or S0 command) is issued.
M05, emergency stop, or reset does not cause the CNC to reset the
command output to the spindle to 0.
Spindle enable signal Another output related to spindle control is the spindle enable signal
ENB <F001#4> ENB.
The ENB signal is logical 1 when a nonzero command output is sent to
the spindle. If the command is logical 0, the ENB signal becomes logical
0.
When the analog spindle is being used, an offset voltage in the spindle
motor speed amplifier may cause the spindle motor to rotate at low speed
even if the command output (in this case, analog voltage) to the spindle
is zero. The ENB signal can be used to stop the motor in such a case.
Gain and offset The analog spindle may require gain and offset voltage adjustment
depending on the spindle motor speed amplifier being used.
The following parameters are available for such adjustment.
⋅ Analog spindle as the first spindle
→ Gain adjustment data: Parameter No. 3730
Offset voltage compensation: Parameter No. 3731
⋅ Analog spindle as the third spindle
→ Gain adjustment data: Parameter No. 3820
(valid for multispindle control)
Offset voltage compensation: Parameter No. 3821
Electrical specification The signals related to analog spindle interface are described below.
of analog spindle
interface The ENB1 and ENB2 signals are turned on and off under the same
condition as for the ENB signal <F001#4>. They can be used also for the
serial spindle.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Control unit
max+10V SVC
SVC Spindle speed
2mA Name Connector/Pin
ES analog voltage
Output ES output SVC JA8A/7
impedance
ES JA8A/5
100Ω EN B
ENB Enable signal ENB1 JA8A/8
1
ENB2
ENB2 JA8A/9
WARNING
Since the output voltage is a weak signal, do not relay it
through contacts.
Position coder feedback The position coder is necessary for thread cutting or feed per rotation.
signal (For the M series, a software option must also be purchased.)
The position coder detects the actual spindle speed and the one–rotation
signal (used to detect a fixed point on the spindle for thread cutting).
Ideally, the position coder should be connected directly to the spindle
(with a gear ratio of 1:1). If it is necessary to use a gear, select a gear ratio
from 1:1, 1:2, 1:4, and 1:8 that reduces the position coder speed.
When using a gear between the spindle and position coder, specify the
gear ratio in bits 1 and 0 (PG2, PG1) of parameter No. 3706.
See Section 9.11 for position coder connection for rigid tapping.
Speed arrival signal The spindle speed arrival signal SAR is an input signal used as a condition
(SAR) to cause the CNC to start cutting feed. This signal is used generally when
cutting feed should be started after the spindle reaches the specified speed.
In this case, a sensor is used to check the spindle speed. The detected
speed is sent to the CNC via the PMC.
When the above operation is performed using the PC ladder regularly,
however, cutting feed may be started based on the SAR signal indicating
the previous spindle state (spindle speed before change), if the spindle
speed change command and the cutting feed command are issued at the
same time.
To avoid the above problem, monitoring the SAR signal can be deferred
for a time specified by parameter No. 3740 after the S command or cutting
feed command was issued.
When using the SAR signal, set bit 0 (SAR) of parameter No. 3708 to 1.
Item No. 06 (SPINDLE SPEED ARRIVAL CHECK) on the diagnosis
screen is kept at 1 while this function is keeping the cutting feed block at
a halt.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Signal
Spindle stop signal
*SSTP<G029#6>
[Classification] Input signal
[Function] The command output to the spindle is held.
[Operation] When the spindle stop signal turns to “0” , the output voltage becomes 0V
and the enable signal ENB turns to “0” (M05 is not output). When this
signal turns to “1”, the analog voltage returns to its original value and the
ENB signal turns to “1”.
S××××
Input command M03 M05 M04 S0
Miscellaneous function
processing
Spindle stop signal
*SSTP
Analog voltage 0V
Enable signal ENB
The above time chart is an example. Actually, the time chart should meet
the specification of the spindle control unit.
· When this signal is not used, always set the signal to “1”.
· M03, M04, M05 are not processed inside the CNC.
Spindle orientation
signal SOR <G029#5>
[Classification] Input signal
[Function] The spindle or the spindle motor is rotated at a constant speed.
[Operation] When the spindle orientation signal turns to “1” and the spindle stop
signal *SSTP turns to “0”, a spindle speed command which lets the
spindle rotate at the constant speed set by parameter No. 3732 is output.
The enable signal ENB also turns to “1”. This signal is disabled when the
spindle stop signal is “1”.
When the spindle speed for orientation is set by parameter GST No.
3705#1 and the SOR signal is input, the CNC outputs the spindle speed
command corresponding to the speed set to parameter 3732 with an
output polarity set by parameter ORM (No. 3706#5), but the gear select
signal does not change. For example, if the SOR signal is turned to “1”
with high gear selected, and the speed set to parameter No. 3732 is in the
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
low gear range, the gear select signal does not change and the command
output is calculated and output to obtain the set speed at high gear.
When the spindle motor speed is set by parameter GST (No. 3705#1)=1,
the command output is output regardless of gear select signal. When the
spindle motor speed is set, it is used for gear shift.
Example of usage is shown below:
Input command
M1 M0
9 3
Miscellaneous function
processing
Stop command Orientation
detection
Spindle stop signal
*SSTP
Spindle orientation signal
SOR
Max. 70ms
Max. 70ms
Command output to
the spindle 0
Enable signal
ENB
Spindle speed
0 rpm
RL: Constant speed set by parameter No. 3732
Spindle speed override
signal SOV0 to SOV7
<G030> [Classification] Input signal
[Function] The spindle speed override signal specifies an override from 0% to 254%
in 1% units for the S command sent to the CNC.
[Operation] An override value in binary must be set in 8 bits from SOV7 to SOV0.
The spindle speed override function is disabled (an override of 100% is
applied) under the following conditions:
⋅ Tapping cycle (G84, G74), M series
⋅ Thread cutting (G32, G92, G78), T series
→ When this function is not in use, specify an override of 100%;
otherwise, an override of 0% becomes effective, thus disabling the
spindle from rotating.
609
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Spindle speed arrival
signal SAR <G029#4>
[Classification] Input signal
[Function] The SAR signal initiates cutting feed. In other words, if the signal is
logical 0, cutting feed will not start.
[Operation] Generally, this signal is used to inform the CNC that the spindle has
reached the specified speed.
For this purpose, the signal must be set to 1 only after the actual speed of
the spindle has reached the specified speed.
Setting parameter No. 3740 with a wait time before the start of checking
the SAR signal inhibits cutting feed from starting under a condition of
SAR = 1 specified before the change of the spindle command.
To use the SAR signal, it is necessary to set bit 0 (SAR) of parameter No.
3708 to 1.
The CNC checks the SAR signal under the following conditions:
a. Bit 0 (SAR) of parameter No. 3708 is set to 1.
b. Before starting distribution of the first feed (move command) block
after shifting from the rapid traverse mode to the cutting feed mode.
This checking is performed after the time set by parameter no. 3740
has elapsed after the feed block is read.
c. Before starting distribution of the first feed command block after an
S code is commanded. The wait time for checking is the same as in
item (b).
d. When an S code and feed are programmed in the same block, the S
code (or command output to the spindle) is output, and the SAR signal
is checked after a fixed time elapses. If the SAR signal is set to “1”,
feed begins.
CAUTION
According to the conditions of item (d) above, note that if the
circuit is so designed that SAR is turned to “0”
simultaneously with the output of an S code and the change
of spindle speed is gated with DEN signal, the operation will
stop. That is, the spindle speed does not reach the
commanded speed because the CNC is waiting for the DEN
signal and distribution is not started because the CNC is
waiting for the SAR signal.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Spindle enable signal
ENB <F001#4>
[Classification] Output signal
[Function] Informs absence or presence of spindle output command.
[Output condition] The ENB signal becomes logical 0 when the command output to the
spindle becomes logical 0. Otherwise, the signal is logical 1.
During analog spindle control, S0 may not be able to stop the spindle from
rotating at low speed because of an offset voltage in the spindle motor
speed control amplifier. In such a case, the ENB signal can be used to
provide a condition to determine whether to stop the motor.
The analog spindle interface (JA8A) has electric signals (ENB1 and
ENB2) similar to the ENB. These signals work under the same conditions
as with the ENB signal.
The ENB signal can be used also for serial spindle control.
Gear selection signal
GR1O, GR2O, GR3O
<F034#0 to #2>
[Classification] Output signal
[Function] The gear select signal specifies a gear stage to the PMC.
[Output condition] For details of this signal, see descriptions on the M type gear selection
method in General.
Gear selection signal
GR1, GR2 <G028#1, #2>
[Classification] Input signal
[Function] This signal informs the CNC of the gear stage currently selected.
[Output condition] For details of this signal, see descriptions on the T type gear selection
method in General.
S12–bit code signal
R01O, R12O
<F036#0 to F037#3>
[Classification] Output signal
[Function] This signal converts the spindle speed command value calculated by the
CNC to code signals 0 to 4095.
[Output condition] The relationship between the spindle speed command value (calculated
by the CNC) and the value output by this signal is as shown below.
611
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
S12 bit code
signal
4095
0
16383 (Digital data) ← Serial spindle
0 10V (Analog voltage) ← Analog spindle
This signal converts the spindle speed command value calculated by the
spindle control function of the CNC to data from 0 to 4095 (for both serial
and analog spindle control) and outputs the result. Note that the
conversion result is not the actual output value. (See Section 10.4.)
Other signals
Spindle speed function See Sections 9.1 and 10.4 for these signals.
code signal S00 to S31
<F025 to F022> (Output)
Spindle speed function
strobe signal
SF<F007#2> (Output)
Spindle speed output See Section 15.4 for these signals.
control signal by PMC
SIND<G033#7> (Input)
R01l to R12l
<G032#0 to G033#3>
(Input)
SSIN <G033#6> (Input)
SGN <G033#5> (Input)
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G027 CON *SSTP3 *SSTP2 *SSTP1 SWS3 SWS2 SWS1
G028 GR2 GR1
G029 *SSTP SOR SAR
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
G030 SOV7 SOV6 SOV5 SOV4 SOV3 SOV2 SOV1 SOV0
G032 R08I R07I R06I R05I R04I R03I R02I R01I
G033 SIND SSIN SGN R12I R11I R10I R09I
F001 ENB
F007 SF
F022 S07 S06 S05 S04 S03 S02 S01 S00
F023 S15 S14 S13 S12 S11 S10 S09 S08
F024 S23 S22 S21 S20 S19 S18 S17 S16
F025 S31 S30 S29 S28 S27 S26 S25 S24
F036 R08O R07O R06O R05O R04O R03O R02O R01O
F037 R12O R11O R10O R09O
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3705 EVS ESF
SFA NSF SGT SGB GST ESF
[Data type] Bit
ESF When the spindle control function (S analog outpu or S serial output) is
used, and the constant surface speed control function is used or bit 4
(GTT) of parameter No. 3706 is set to 1:
0 : S codes and SF are output for all S commands.
1 : S codes and SF are not output for an S command in constant surface
speed control mode (G96 mode) or for an S command used to specify
maximum spindle speed clamping (G50S–––;).
NOTE
For the T series, this parametar is enabled when bit 4 (EVS)
of parameter No. 3705 is set to 1.
For the M series, SF is not output:
(1)For an S command used to specify maximum spindle
speed clamping (G92S–––;) in constant surface speed
control mode
(2)When bit 5 (NSF) of parameter No. 3705 is set to 1
GST: The SOR signal is used for:
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
0 : Spindle orientation
1 : Gear shift
SGB: Gear switching method
0 : Method A (Parameters 3741 to 3743 for the maximum spindle speed
at each gear are used for gear selection.)
1 : Method B (Parameters 3751 and 3752 for the spindle speed at the gear
switching point are used for gear selection.)
SGT: Gear switching method during tapping cycle (G84 and G74)
0 : Method A (Same as the normal gear switching method)
1 : Method B (Gears are switched during tapping cycle according to the
spindle speed set in parameters 3761 and 3762).
EVS When the spindle control function (S analog output or S serial output) is
used, S codes and SF are:
0 : Not output for an S command.
1 : Output for an S command.
NOTE
The output of S codes and SF for an S command in constant
surface speed control mode (G96), or for an S command
used to specify maximum spindle speed clamping
(G50S–––;) depends on the setting of bit 0 (ESF) of
parameter No. 3705.
NSF: When an S code command is issued in constant surface speed control,
0 : SF is output.
1 : SF is not output.
SFA: The SF signal is output:
0 : When gears are switched
1 : Irrespective of whether gears are switched
#7 #6 #5 #4 #3 #2 #1 #0
3706 TCW CWM ORM PG2 PG1
TCW CWM ORM GTT PG2 PG1
[Data type] Bit
PG2 and PG1: Gear ratio of spindle to position coder
Magnification PG2 PG1
1 0 0
Spindle speed
2 0 1 Magnification=
4 1 0 Number of position coder revolutions
8 1 1
GTT Selection of a spindle gear selection method
0: Type M
1 : Type T
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
NOTE
1 Type M:
The gear selection signal is not entered. In response to an
S command, the CNC selects a gear according to the speed
range of each gear specified beforehand in parameters.
Then the CNC reports the selection of a gear by outputting
the gear selection signal. The spindle speed corresponding
to the gear selected by the gear selection signal is output.
Type T:
The gear selection signal is entered. The spindle speed
corresponding to the gear selected by this signal is output.
2 When the constant surface speed control option is selected,
type T is selected, regardless of whether this parameter is
specified.
3 When type T spindle gear switching is selected, the
following parameters have no effect:
No. 3705#2 SGB, No. 3751, No. 3752, No. 3705#3 SGT,
No. 3761, No. 3762, No. 3705#6 SFA, No. 3735, No. 3736
However, parameter No. 3744 is valid.
ORM Voltage polarity during spindle orientation
0 : Positive
1 : Negative
TCW, CWM Voltage polarity when the spindle speed voltage is output
TCW CWM Voltage polarity
0 0 Both M03 and M04 positive
0 1 Both M03 and M04 negative
1 0 M03 positive, M04 negative
1 1 M03 negative, M04 positive
#7 #6 #5 #4 #3 #2 #1 #0
3709 SAM
[Data type] Bit
SAM The sampling frequency to obtain the average spindle speed
0 : 4 (Normally, set to 0.)
1: 1
3730 Data used for adjusting the gain of the analog output of spindle speed
[Data type] Word
[Unit of data] 0.1 %
[Valid data range] 700 to 1250
Set data used for adjusting the gain of the analog output of spindle speed.
615
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
[Adjustment method]
(1) Assign standard value 1000 to the parameter.
(2) Specify the spindle speed so that the analog output of the spindle speed
is the maximum voltage (10 V).
(3) Measure the output voltage.
(4) Assign the value obtained by the following equation to parameter No.
3730.
10 (V)
Set value= × 1000
Measured data (V)
(5) After setting the parameter, specify the spindle speed so that the analog
output of the spindle speed is the maximum voltage. Confirm that the
output voltage is 10V.
NOTE
This parameter needs not to be set for serial spindles.
3731 Compensation value for the offset voltage of the analog output of the
spindle speed
[Data type] Word
[Unit of data] Velo
[Valid data range] –1024 to+1024
Set compesation value for the offset voltage of the analog output of the
spindle speed.
Set value =–8191Offset voltage (V)/12.5
[Adjustment method]
(1) Assign standard value 0 to the parameter.
(2) Specify the spindle speed so that the analog output of the spindle speed
is 0.
(3) Measure the output voltage.
(4) Assign the value obtained by the following equation to parameter No.
3731.
–8191 × Offset voltage (V)
Set value=
12.5
(5) After setting the parameter, specify the spindle speed so that the analog
output of the spindle speed is 0. Confirm that the output voltage is 0V.
NOTE
This parameter need not to be set for serial spindles.
3732 The spindle speed during spindle orientation or the spindle motor speed
during spindle gear shift
[Data type] Two–word
616
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
[Valid data range] 0 to 20000
Set the spindle speed during spindle orientation or the spindle motor
speed during gear shift.
When GST, #1 of parameter 3705, is set to 0, set the spindle speed during
spindle orientation in rpm.
When GST, #1 of parameter 3705, is set to 1, set the spindle motor speed
during spindle gear shift calculated from the following formula.
Spindle motor speed during spindle gear shift
Set value = ×16383 (For a serial spindle)
Maximum spindle motor speed
Spindle motor speed during spindle gear shift
Set value = ×4095 (For an analog spindle)
Maximum spindle motor speed
3735
Minimum clamp speed of the spindle motor
[Data type] Word
[Valid data range] 0 to 4095
Set the minimum clamp speed of the spindle motor.
Minimum clamp speed of the spindle motor
Set value = ×4095
Maximum spindle motor speed
3736
Maximum clamp speed of the spindle motor
[Data type] Word
[Valid data range] 0 to 4095
Set the maximum clamp speed of the spindle motor.
Maximum clamp speed of the spindle motor
Set value = ×4095
Maximum spindle motor speed
Spindle motor speed
Max. speed (4095, 10V)
Spindle motor max.
clamp speed
(Parameter No. 3736)
Spindle motor minimum
clamp speed
(Parameter No. 3735)
Spindle speed (S command)
617
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
3740 Time elapsed prior to checking the spindle speed arrival signal
[Data type] Byte
[Unit of data] msec
[Valid data range] 0 to 225
Set the time elapsed from the execution of the S function up to the
checking of the spindle speed arrival signal.
3741 Maximum spindle speed for gear 1
3742 Maximum spindle speed for gear 2
3743 Maximum spindle speed for gear 3
3744 Maximum spindle speed for gear 4
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
Set the maximum spindle speed corresponding to each gear.
Spindle motor speed
Max. speed (4095, 10V)
Spindle motor max.
clamp speed
(Parameter No. 3736)
Spindle motor mini-
mum clamp speed
(Parameter No. 3735) Spindle speed
command
Gear 1 Gear 2 Gear 3 (S command)
Max. speed Max. speed Max. speed
618
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
3751
Spindle motor speed when switching from gear 1 to gear 2
3752
Spindle motor speed when switching from gear 1 to gear 3
[Data type] Word
[Valid data range] 0 to 4095
For gear switching method B, set the spindle motor speed when the gears
are switched.
Spindle motor speed when the gears are switched
Set value = ×4095
Maximum spindle motor speed
Spindle motor speed
Max. speed (4095, 10V)
Spindle motor max. clamp speed Parameter No. 3736
Speed at gear 2–3 change point Parameter No. 3752
Speed at gear 1–2 change point Parameter No. 3751
Spindle motor minimum clamp Parameter No. 3735
speed
Spindle speed
command
Gear 1 Gear 2 Gear 3
(S command)
max. max. max
speed speed speed
parameter parameter parameter
No. 3741 No. 3742 No. 3743
Gear 1–2 Gear 2–3
change point change point
619
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
3761
Spindle speed when switching from gear 1 to gear 2 during tapping
3762
Spindle speed when switching from gear 2 to gear 3 during tapping
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
When method B is selected (SGT,#3 of parameter 3705, is set to 1) for the
tapping cycle gear switching method, set the spindle speed when the gears
are switched.
Spindle motor speed
Max. speed (4095, 10V)
Spindle motor max.
clamp speed
(Parameter No. 3736)
Spindle motor minimum
clamp speed
(Parameter No. 3735) Spindle speed
Gear 1 Gear 2 Gear 3 command
Max. Max. Max. (S command)
speed speed speed
Parameter Parameter Parameter
No. 3741 No. 3742 No. 3743
Gear 1–2 Gear 2–3
change point change point
parameter parameter
No. 3761 No. 3762
620
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
3772 Maximum spindle speed
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
This parameter sets the maximum spindle speed.
When a command specifying a speed exceeding the maximum speed of
the spindle is specified , or the speed of the spindle exceeds the maximum
speed because of the spindle speed override function, the spindle speed is
clamped at the maximum speed set in the parameter.
WARNING
1 When 0 is set in this parameter, the speed of the spindle is
not clamped.
2 When spindle speed command control is applied using the
PMC, this parameter has no effect, and the spindle speed
is not clamped.
NOTE
1 In the M series, this parameter is valid when the constant
surface speed control option is selected.
2 When the constant surface speed control option is selected,
the spindle speed is clamped at the maximum speed,
regardless of whether the G96 mode or G97 mode is
specified.
3 When the multi–spindle control option is selected (T series),
set the maximum speed for each spindle in the following
parameters:
Parameter No. 3772: Sets the maximum speed for the first
spindle.
Parameter No. 3802: Sets the maximum speed for the
second spindle.
Parameter No. 3822: Sets the maximum speed for the third
spindle.
3821 Offset–voltage compensation value of the analog output of the third–spindle speed
[Data type] Word
[Unit of data] Velo
[Valid data range] –1024 to 1024
Set the offset–voltage compensation value of the analog output of the
third–spindle speed.
621
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Caution
CAUTION
This section mentioned a spindle speed control that should
be prepared on the CNC side. But it is also necessary to
design the signals to the spindle control unit.
Consult the manual of the spindle control unit used and take
necessary actions on the spindle control unit.
622
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9.4
SPINDLE SPEED
CONTROL FOR
TWO–PATH LATHE
General In a two–path lathe application, the additional path section (path No. 2)
can have the same spindle interface as a one–path lathe (see Section 9.2.).
Each spindle is controlled by a command issued by tool post 1 or 2.
Which spindle is controlled by which tool post can be switched by signals.
This section describes the configuration of a two–path lathe application
and how it is controlled.
In the following description, the term tool post 1 refers to path No. 1, and
the term tool post 2 refers to path No. 2.
One–spindle control and In a two–path lathe application, there are two selectable configurations,
two–spindle control a configuration in which the entire system uses one spindle (one–spindle
control) and a configuration in which each spindle is controlled separately
(two–spindle control). Parameter No. 3703 (2SP) is used to select a
configuration.
One–spindle control The spindle interface for tool post 2 is not used.
Selection of the spindle The spindle command select signal SLSPA<G063#2> (input) specifies
command the tool post whose spindle command is to be followed by the spindle.
Position coder feedback When a serial spindle is used, the position coder feedback signal is
signal (serial spindle) supplied to both paths in the NC. Either tool post can be used for thread
cutting and feed per rotation.
OPTION 2 BOARD MAIN CPU BOARD
PC#1 Feedback signal
PC#1
Feedback Feedback
SIC
SPDL–2 Tool post 2 Tool post 1 SPDL–1 Spindle#1
JD7B spindle spindle JD7A
control control
Serial spindle
S#2 S#1
Command Command
0
1
SLSPA
Fig. 9.4 (a) One spindle control (Serial spindle)
623
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Position coder feedback When an analog spindle is used, supplying the position coder feedback
signal (Analog) signal to the position coder interface of tool post 2 via an external
distribution circuit makes it possible to use either tool post for thread
cutting and feed per rotation.
PC#1 Feedback signal
OPTION 2 BOARD MAIN CPU BOARD
PC#1 Feedback signal PC#1Feedback signal
External
circuit
(distribution)
Feedback Feedback
POS–LSI POS–LSI
SPDL–2 Tool post 2 Tool post 1 SPDL–1
JD7B spindle spndle JD7A PC#1
control control
S#2 S#1
Command Command
A–OUT2 A–OUT1 Spindle#1
JD8B JD8A
Analog spindle
1 0
SLSPA
Fig. 9.4 (b) One spindle control (Analog spindle)
624
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Two–spindle control The spindle interface for either tool post is used.
Selection of spindle The spindle command select signals SLSPA <G063#2> and SLSPB
command <G063#2> (input) specify the tool post whose spindle command is to be
followed by each spindle.
Position coder feedback When the serial spindles are used on both tool posts, the position coder
signal (When both are feedback signals SLPCA<G064#2> and SLPCB<G064#3> (input) direct
serial spindle) each tool post to select which spindle’s position coder feedback signal is
used. Therefore, it is possible to use the spindle of the other system; for
example, tool post 1 can perform thread cutting or feed per rotation using
the spindle connected to tool post 2.
OPTION 2 BOARD MAIN CPU BOARD
PC#2Feedback signal PC#1Feedback signal
0 1 0 1
SLPCB SLPCA
PC#2 PC#1
SIC Feedback Feedback SIC
Spindle#2 SPDL–2 Tool post 2 Tool post1 SPDL–1 Spindle#1
JD7B spindle spindle JD7A
Serial spindle contol control Serial spindle
S#2 S#1
Command Command
0 1 1 0
SLSPB SLSPA
Fig. 9.4 (c) Two–spindle Control (Serial spindle)
625
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Position coder feedback If either tool post uses an analog spindle as the first spindle, the spindle
signal (when an analog feedback signals SLPCA<G064#2> and SLPCB<G064#3> (input)
spindle is used) cannot cause the NC to select a position coder feedback signal.
If both tool posts use an analog spindle, switching the position coder
feedback signal inputs to the NC using an external circuit makes it
possible to use the spindle of the other system.
PC#2 Feedback signal PC#1Feedback signal
External circuit
(distribution/selection)
PC#1/ #2 Feedback PC#1/ #2 Feedback
OPTION 2 BOARD MAIN CPU BOARD
PC#1/#2 Feedback PC#1/#2 Feedback
POS–LSI Feedback Feedback POS–LSI
SPDL–2 Tool post 2 Tool post1 SPDL–1
JD7B spindle spindle JD7A
PC#2 control control PC#1
S#2 S#1
Command Command
Spindle#2 A–OUT2 A–OUT1 Spindle#1
JD8B JD8A
Analog spindle Analog spindle
0 1 1 0
SLSPB SLSPA
Fig. 9.4 (d) Two–spindle control (analog spindle)
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
2nd and 3rd spindles If the first spindle is a serial spindle, the second and third spindles can also
be used in a two–path lathe application. (See Section 9.2.)
In the following chart, all spindles are connected under two–spindle
control.
Under one–spindle control, any spindle (SP1#2, SP2#2, SP3#2) of tool
post 2 cannot be used.
OPTION 2 BOARD MAIN CPU BOARD
PC Feedback signal PC Feedback signal
PC2#2 PC1#2 PC1#1 PC2#1
PC1#2 PC1#1
SIC SIC
Spindle 1#2 SPDL– SPDL–1 Spindle 1#1
2 JD7A
JD7B PC2SLC#2 PC2SLC#1 1st serial spindle
1st serial spindle
SLPCB SLPCA
2nd serial spindle Feedback Feedback 2nd serial spindle
spindle spindle
Spindle 2#2 control control Spindle 2#1
command command
S#2 S#1
PC2#2 PC2#1
0 1 1 0
SLSP SLSPA
B
SWS1#2 SWS1#1
SIND1#2 SIND1#1
SWS2#2 SWS2#1
SIND2#2 SIND2#1
Spindle 3#2 A– SWS3#2 SWS3#1 A–OUT1 Spindle 3#1
OUT2 SIND3#2 SIND3#1 JD8A
Analog spindle JD8B Analog spindle
POS–LSI POS–LSI
Fig. 9.4 (e) Spindle Configuration and Flow of Commands and Feedback Signals in an two–path
lathe application (with All Spindles under Two–Spindle Control)
The second and third spindles should be controlled using the PMC or be
under multi–spindle control. (See Section 15.4 or 9.19.)
If multispindle control is applied to both tool posts, the position coder
feedback signal for the second spindle of each tool post also becomes
usable.
See descriptions of bit 3 (PCS) of parameter No. 3706.
627
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Options related to Optional functions for spindles are valid for both tool posts. However,
spindles you may want to use the optional functions for only one of the tool posts
because of relationships with the interface and PMC ladder.
Parameters are available to disable the following functions for individual
tool posts.
· Spindle serial output
· Spindle analog output
· Cs contour control
· Spindle positioning
· Multi–spindle control
Refer to parameter No. 3702.
Signal
Spindle command select
signals
SLSPA <G063#2>,
SLSPB <G063#3>
[Classification] Input signal
[Function] Selects which tool post receives spindle command of which spindle.
SLSPA: Selects the spindle command for spindle connected to tool post
1.
SLSPB: Selects the spindle command for spindle connected to tool post
2.
The spindle command select signals are associated with the spindle com-
mands as follows:
(1) In the 1-spindle control mode
Signal input
Command to spindle
SLSPA
0 Spindle command of tool post 1
1 Spindle command of tool post 2
NOTE
SLSPB is ineffective.
628
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
(2) In the 2-spindle control mode
Signal input Command to the Command to the
spindle connected to spindle connected to
SLPCA SLPCB tool post 1 tool post 2
0 0 Spindle command of Spindle command of
tool post 1 tool post 2
0 1 Spindle command of Spindle command of
tool post 1 tool post 1
1 0 Spindle command of Spindle command of
tool post 2 tool post 2
1 1 Spindle command of Spindle command of
tool post 2 tool post 1
Spindle feedback select
signals
SLPCA <G064#2>
SLPCB <G064#3>
[Classification] Input signal
[Function] Selects which spindle sends the feedback signal of the position coder to
which tool post.
NOTE
This function is effective only in the 2-spindle control system
in which both tool posts use serial spindle.
SLPCA: Selects the feedback signal for tool post 1.
SLPCB: Selects the feedback signal for tool post 2.
The spindle feedback select signals are associated with the feedback
signals of the position coder as follows:
(1) In 1-spindle control mode
The feedback signal of the spindle connected to tool post 1 is always
sent to both tool posts; the SLPCA and SLPCB signals have no
meaning.
(2) In 2-spindle control mode
Signal input
Tool post 1 Tool post 2
SLPCA SLPCB
0 0 PC#1 PC#2
0 1 PC#1 PC#1
1 0 PC#2 PC#2
1 1 PC#2 PC#1
PC#1=Position coder feedback signal for the spindle connected to tool
post 1.
PC#2=Position coder feedback signal for the spindle connected to tool
post 2.
629
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
NOTE
The SLPCA and SLPCB signals are effective only in the
2-spindle control mode using two serial spindles. In the
2-spindle control mode using analog spindles, the feedback
signal of spindle 1 is input to tool post 1, and the feedback
signal of spindle 2 is input to tool post 2, regardless of the
setting of the SLPCA and SLPCB signals.
Spindle command signal
COSP <F064#5>
[Classification] Output signal
[Function] Indicates which tool post issued the latest spindle command.
[Output condition] The COSP signal turns to “1” when:
· Tool post 2 issues the spindle command.
The COSP signal turns to “0” when:
· Tool post 1 issues the spindle command, or neither of the tool posts
issues the spindle command.
[Use] In 1-spindle control mode, if this signal is input to the SLSPA signal
(spindle command select signal), the spindle speed specified by the latest
spindle command can always be output to the spindle, regardless of
whether it is from tool post 1 or 2.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G063 SLSPB SLSPA
G064 SLPCB SLPCA
F064 COSP
630
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3702 ECS ESS EAS ESI EMS
[Data type] Bit
EMS Multi–spindle control function
0 : Used
1 : Not used
NOTE
If the multi–spindle control function is not required for one
tool post in two–path control, specify this parameter for the
tool post to which the multi–spindle control function need
not be applied.
ESI The spindle positioning function is
0 : Used
1 : Not used
NOTE
This parameter is used when the spindle positioning option
specified with two–path control, and the spindle positioning
function is not required for either path. Set ESI to 1 for a
system that does not require the spindle positioning
function.
EAS For tool post 1 (or tool post 2), the S analog output function is:
0 : Used.
1 : Not used.
ESS For tool post 1 (or tool post 2), the S serial output function is:
0 : Used.
1 : Not used.
ECS For tool post 1 (or tool post 2), the Cs contour control function is:
0 : Used.
1 : Not used.
NOTE
Parameter EAS, ESS, and ECS are used for 16–TB 2–path
control.
These parameters are used to determine whether the
optional function, S analog output function, S serial output
function, and Cs contour control function, are used for each
tool post.
631
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
3703 2SP
[Data type] Bit
2SP Specifies whether one or two spindles are controlled (16–TB 2–path
control).
0 : One spindle (two tool posts)
1 : Two spindle (two tool posts)
#7 #6 #5 #4 #3 #2 #1 #0
3706 PCS
[Data type] Bit
PCS When multi–spindle control is applied to two tool posts in two–path
control, this parameter specifies whether a position coder feedback signal
from the other tool post is selectable, regardless of the state of the
PC2SLC signal (bit 7 of G028/bit 7 of G1028) of the other tool post:
0 : Not selectable.
1 : Selectable. (To select a position coder for the other tool post, the
SLPCA signal (bit 2 of G064) and the SLPCB signal (bit 3 of G064)
are used.)
NOTE
Multi–spindle control based on the same serial spindle must
be applied to both tool posts.
⋅ Selecting position coder feedback signals for both tool
posts in a two–path lathe application under multi–spindle
control.
PC1#2 PC1#1
Spindle 1#2 Spindle 1#1
Tool post 2 Tool post 1
1st serial spindle 1 st serial spindle
2nd serial spindle 2nd serial spindle
Spindle 2#2 Spindle 2#1
PC2#2 PC2#1
632
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Table 9.4 lists the position coder feedback signals used for each tool post
in the above configuration. These position coder feedback signals are
selected according to the following:
⋅ Bit 3 (PCS) of parameter No. 3706
⋅ Spindle feedback select signals SLPCA <G064#2> and SLPCB
<G064#3>
⋅ Multi–spindle control
Second position coder select signals PC2SLC#1 <G028#7> and
PC2SLC#2 <G1028#7>
When parameter No. 3706#3=1
Table 9.4 Selection of Position Coder Feedback Signal in Two–path Lathe
(— means position coder selection is indifferent on the tool post side)
Position coder SLPCA SLPCB PC2SLC#1 PC2SLC#2
selected
PC1#1 ”0” — ”0” —
Tool PC2#1 ”0” — ”1” —
ost
post
1 PC1#2 ”1” — ”0” —
PC2#2 ”1” — ”1” —
PC1#1 — ”1” — ”0”
Tool PC2#1 — ”1” — ”1”
ost
post
2 PC1#2 — ”0” — ”0”
PC2#2 — ”0” — ”1”
When parameter No. 3706#3=0
Position coder SLPCA SLPCB PC2SLC#1 PC2SLC#2
selected
PC1#1 ”0” — ”0” —
Tool PC2#1 ”0” — ”1” —
ost
post
1 PC1#2 ”1” — — ”0”
PC2#2 ”1” — — ”1”
PC1#1 — ”1” ”0” —
Tool PC2#1 — ”1” ”1” —
ost
post
2 PC1#2 — ”0” — ”0”
PC2#2 — ”0” — ”1”
633
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Note
NOTE
1 The spindle commands include S code commands,
maximum speed command (G50S__), M03, M04, M05, and
constant surface speed control commands (G96 and G97)
2 Signals to operate the spindle control unit are not affected
by the spindle command select signals SLSPA<G063#2> or
SLSPB<G063#3>. They may be processed in the PMC
ladder, as required.
(Example: G070#5SFRA is always a forward rotation
command for the first spindle control amplifier of
tool post 1.)
3 The machine tool builder should prepare an external circuit
to distribute and select position coder feedback signals for
the analog spindle.
634
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9.5
CONSTANT
SURFACE SPEED
CONTROL
General With the spindle serial output or analog output function, specifying the
surface speed (m/min or feet/min) directly in an S command makes it
possible to change the spindle output continuously so as to maintain a
constant surface speed at a programmed point. (For the rapid traverse
command, however, the surface speed for the end point is output at the
beginning of rapid traverse.)
Spindle speed N
r
Surface speed S=2πr·N
Whether or not constant surface speed control is performed is selected by
G code.
G96: Constant surface speed control performed. S in the G96 mode is
m/min or feet/min.
G97: Constant surface speed control not performed. S in the G97 mode
is rev/min.
To perform constant surface speed control, the maximum spindle speed
for each gear select signal issued from the PMC side must be set by
parameter nos. 3741-3744.
The gear select signal is a 2 bit code signal (GR1, GR2). The relationship
between the signal and gear number is :
GR1 GR2 Gear number
0 0 1
1 0 2
0 1 3
1 1 4
Example of Spindle Assume that gear switching is two stage switching. If the spindle speed
Analog Output with the output 10 V is 1000 rpm for the low speed gear (G1) and 2000
rpm for the high speed gear (G2), set these speeds to the parameter nos.
3741, 3742, respectively. In this case, the spindle output has the linear
relationship shown below:
635
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
N
2000rpm G2
When gear
2 selected
G1
1000rpm When gear
1 selected
600rpm
Spindle output
(Volt)
0 V2 V1 10
Here, S = 60 m/min is given as the surface speed; if the position of the
present X-axis cutter is 16 mm from the center, the spindle speed N
becomes 600 rpm (S = 2πr N). Therefore, V1 (for G1) or V2 (for G2) is
calculated inside the CNC and output to the machine side.
V1: 6(V)
V2: 3(V)
The value of output voltage V is calculated automatically from the
following equations:
(i) G96
10S
V=
2πrR
R: Spindle speed (rpm) at 10V output voltage (that is , spindle speed set
by parameter No. 3741 to No. 3744)
S: Surface speed (m/min) specified by S command
r: Radius value in the X-axis direction (m)
(ii)G97
10N
V=
R
R: Spindle speed at 10V output voltage (rpm)
N: Spindle speed given by S command (rpm)
Spindle Serial Output The output to the spindle in spindle serial output is a digital data.
Therefore assume the following relation for calculation:
Spindle analog output (voltage) 10V = Spindle serial output
(digital data) 4095.
The above calculation becomes as follows:
The value of Spindle output D:
(i) G96
4095S
D=
2πrR
636
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
R: Spindle speed (rpm) at maximum spindle motor speed (that is , spindle
speed set by parameter No. 3741 to No. 3744)
S: Surface speed (m/min) specified by S
r: Radius value in the X-axis direction (m)
(ii)G97
4095N
D=
R
R: Spindle speed at maximum spindle motor speed (rpm)
N: Spindle speed given by S command (rpm)
Signal
Gear selection signal Refer to 9.3 “Spindle Control”.
(Input)
GR2, GR1 <G028#2, #1>
Constant surface speed
signal CSS <F002#2>
[Classification] Output signal
[Function] This signal indicates that constant surface speed control is in progress.
[Output condition] “1” indicates that constant surface speed control mode (G96) is in
progress, while “0” indicates it is not.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F002 CSS
Parameter
3741 Maximum spindle speed for gear 1
3742 Maximum spindle speed for gear 2
3743 Maximum spindle speed for gear 3
3744 Maximum spindle speed for gear 4
[Data type] Word
[Unit of data] rpm
637
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
3770 Axis as the calculation reference in constant surface speed contorol
[Data type] Byte
[Valid data range] 1, 2, 3, ..., number of control axes
set the axis as the calculation reference in constant surface speed contorol.
NOTE
When 0 is set, constant surface speed control is always
applied to the X–axis. In this case, specifying P in a G96
block has no effect on the constant surface speed control.
3771 Minimum spindle speed in constant surface speed control mode (G96)
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
Set the minimum spindle speed in the constant surface speed control
mode (G96).
The spindle speed in constant surface speed control is clamped to the
speed given by parameter 3771.
3772 Maximum spindle speed
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
This parameter sets the maximum spindle speed.
When a command specifying a speed exceeding the maximum spindle
speed is specified, or the spindle speed exceeds the maximum speed
because of the spindle speed override function, the spindle speed is
clamped at the maximum speed set in the parameter.
NOTE
1 In the M series, this parameter is valid when the constant
surface speed control option is selected.
2 When the constant surface speed control option is selected,
the spindle speed is clamped at the maximum speed,
regardless of whether the G96 mode or G97 mode is
specified.
638
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Alarm and message
Number Message Description
190 ILLEGAL AXIS SELECT In the constant surface speed control,
the axis specification is wrong. (See
parameter No. 3770.) The specified
axis command (P) contains an illegal
value.
(M series) Correct the program.
Caution
CAUTION
1 If the spindle speed corresponding to the calculated surface
speed exceeds the speed specified in the spindle speed
clamp command (G50S_ for T series and G92S_ for M
series) during the G96 mode, the actual spindle speed is
clamped at the value specified in the spindle speed clamp
command.
If the specified spindle speed is lower than the value
specified in parameter No. 3771, the actual spindle speed
is clamped at the specified speed.
2 If the constant surface speed control function is provided for
a machining center system, it affects gear change under
normal spindle control. (See Section 9.3.)
Note
NOTE
Simultaneous use of multi–spindle control (T series)
enables constant surface speed control for spindles other
than the first spindle. (See Section 9.10.)
Reference item
OPERATOR’S MANUAL II.10.3 CONSTANT SURFACE SPEED
(For Machining Center) CONTROL (G96, G97)
(B–62764EN)
OPERATOR’S MANUAL II.10.3 CONSTANT SURFACE SPEED
(For Lathe) (B–62754EN) CONTROL (G96, G97)
639
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.6
SPINDLE SPEED
FLUCTUATION
DETECTION
General With this function, an overheat alarm (No. 704) is raised and the spindle
speed fluctuation detection alarm signal SPAL is issued when the spindle
speed deviates from the specified speed due to machine conditions.
This function is useful, for example, for preventing the seizure of the
guide bushing.
G26 enables spindle speed fluctuation detection.
G25 disables spindle speed fluctuation detection.
Detection of Spindle The function for detecting spindle speed fluctuation checks whether the
Speed Fluctuation actual speed varies for the specified speed or not. Sd or Sr, whichever is
greater, is taken as the allowable fluctuation speed (Sm). An alarm is
activated when the actual spindle speed varies for the commanded speed
(Sc) under the condition that the variation width exceeds the allowable
variation width (Sm).
Sd: The allowable constant variation width which is independent of the
specified spindle speed (Sd is set with parameter 4913.)
Sr: The allowable variation width which is obtained by multiplying Sc
(commanded spindle speed) by r (constant ratio). (r is set with
parameter 4912.)
Sm: Sd or Sr, whichever is greater
Conditions to start If the specified spindle speed Sc changes, spindle speed fluctuation
spindle speed detection starts when one of the conditions below is met:
fluctuation detection
⋅ The actual spindle speed falls in a range of (Sc – Sq) to (Sc + Sq)
where Sq = Sc q/100
q: Percent tolerance of the target spindle speed, specified in parameter
No. 4911. If the actual spindle speed is in a range of the specified speed
q, it is assumed that the actual speed has reached the specified speed.
⋅ When time p specified in parameter No. 4914 elapses after the specified
speed Sc changes.
Parameter Nos. 4914, 4911, and 4912 can be rewritten also by program
(G26 PpQqRr).
640
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
1. When an alarm is issued after a specified spindle speed is reached
Spindle speed
Sr
Sd
Sq Specified
Sq Sd speed
Sr
Actual speed
Check No check Check
Time
Specification of Start of check Alarm
another speed
2. When an alarm is issued before a specified spindle speed is reached
Spindle speed
Sr
Sq Sd Specified
Sq Sd speed
Sr
p Actual speed
Check No check Check
Time
Specification of Start of check Alarm
another speed
Specified speed :
(Speed specified by address S and five–digit value)×(spindle override)
Actual speed : Speed detected with a position coder
Signal
Spindle fluctuation
detection alarm signal
SPAL <F035#0>
[Classification] Output signal
[Function] This signal indicates that the actual spindle speed is not within a tolerance
to the specified speed.
641
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
[Output condition] The signal becomes logical “1” when:
⋅ The actual spindle speed goes out of tolerance to the specified speed.
The signal becomes logical “0” when:
⋅ No alarm condition has been detected for spindle speed fluctuation.
⋅ An alarm condition is cleared by resetting the NC when the signal is
logical “1”.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F035 SPAL
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3708 SVD
[Data type] Bit
SVD When the SIND signal is on, the detection of spindle speed fluctuation is:
0 : Disabled
1 : Enabled
#7 #6 #5 #4 #3 #2 #1 #0
4900 FLR
[Data type] Bit
FLR When the spindle speed fluctuation detection function is used, the rates of
allowance (q) and fluctuation (r) those are set in parameter No. 4911 and
No. 4912, respectively are set in steps of:
0 : 1%
1 : 0.1%
4911 Ratio (q) of the fluctuation of spindle speed which is assumed to be the
specified spindle speed
[Data type] Word
[Unit of data] Unit of data 1% 0. 1% ( )
Data range 1 100 1 1000
[Valid data range]
NOTE
Unit of data depends on parameter No. 4900#0 FLR (T
series only)
Set the ratio (q) of the spindle speed which is assumed to be the specified
spindle speed in the spindle speed fluctuation detection function.
642
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
4912 Spindle speed fluctuation ratio (r) for which no alarm is activated in the
spindle speed fluctuation detection function
[Data type] Word
[Unit of data] Unit of data 1% 0. 1% ( )
Data range 1 100 1 – 1000
[Valid data range]
NOTE
Unit of data depends on parameter No. 4900#0 FLR (T
series only).
Set the spindle speed fluctuation ratio (r) for which no alarm is activated in
the spindle speed fluctuation detection function.
4913 Spindle speed fluctuation value (d) for which no alarm is activated in the
spindle speed fluctuation detection function
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
Set the allowable fluctuation speed (Sd) for which no alarm is activated in
the spindle speed fluctuation detection function.
4914 Time (p) elapsed from when the commanded spindle speed is changed to
the start of spindle speed fluctuation detection
[Data type] Two–word
[Unit of data] ms
[Valid data range] 0 to 999999
Set the time elapsed from when the specified spindle speed is changed to
the start of spindle speed fluctuation detection in the spindle speed
fluctuation detection function. That is, the fluctuation in the spindle speed
is not detected until the specified time elapses from when the specified
spindle speed is changed.
Alarm and message
Number Message Description
704 OVERHEAT: SPINDLE Spindle overheat in the spindle fluc-
tuation detection
(1) If the cutting load is heavy, relieve the
cutting condition.
(2) Check whether the cutting tool is share.
(3) Another possible cause is a faulty
spindle amp.
643
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Note
NOTE
1 When an alarm is issued in automatic operation, a single
block stop occurs.
2 No check is made during spindle stop state (*SSTP = 0).
3 An alarm is issued one second later if the actual spindle
speed is found to be 0 rpm.
Reference item
OPERATOR’S MANUAL II.10.4 SPINDLE SPEED FLUCTUATION
(For Machining Center) DETECTION FUNCTION (G25, G26)
(B–62764EN)
OPERATOR’S MANUAL II.10.4 SPINDLE SPEED FLUCTUATION
(For Lathe) (B–62754EN) DETECTION FUNCTION (G25, G26)
644
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9.7
ACTUAL SPINDLE
SPEED OUTPUT
General The PMC can read actual spindle speed.
Signal
Actual spindle speed
signal AR0 to AR15
<F040, F041>
[Classification] Output signal
[Function] These 16-bit binary code signals output from the CNC to the PMC the
actual spindle speed obtained by feedback pulses from the position coder
mounted on the spindle.
15
[Operation] Spindle speed =Σ{2i×Vi}rpm
i=0
where Vi = 0 when ARi is “0” and Vi = 1 when ARi is “1”
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F040 AR7 AR6 AR5 AR4 AR3 AR2 AR1 AR0
F041 AR15 AR14 AR13 AR12 AR11 AR10 AR09 AR08
Note
NOTE
1 The AR0 - AR15 signals are always output. Their values
change every 64 msec.
2 An absolute error of about 0.5 rpm exists as a measuring
error.
645
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.8
SPINDLE
POSITIONING
(T SERIES)
General This function positions the spindle using the spindle motor and position
coder.
The function has a coarser least command increment compared with the
Cs contour control function and has no interpolation capability with other
axes. However, it can be installed with ease because the position detector
is a position coder.
Generally, the spindle positioning axes are clamped mechanically except
when positioning is under way.
In the turning process, the workpiece is rotated by the spindle to which
it is attached (spindle rotation mode), at the speed specified for the spindle
motor. The value for the spindle speed is input from the spindle controller
to the spindle amplifier.
When the optional spindle positioning function is activated, the spindle
is moved to a defined angle, and the workpiece is repositioned at that
angle. The specified move distance is input to the error counter, and the
velocity command is issued for the spindle motor through the spindle
amplifier. The position of the spindle is detected by the installed position
coder (Spindle positioning mode).
The spindle positioning function can perform the following operations:
Release the spindle rotation mode and enter the spindle positioning
mode
Specifying a particular M code sets a reference position in the
spindle positioning mode. (This is called spindle orientation.)
Position the spindle in the spindle positioning mode
Position an optional angle using address C (H), and position a
semi-fixed angle using a specific M code parameter.
Release the spindle positioning mode and enter the spindle rotation
mode
Specifying a particular M code parameter changes the spindle to
the spindle rotation mode.
Also, relationship between M codes and these operations are set by
parameters (refer to No. 4950#2 (ISZ), #7 (IMB)).
· Least command increment
360
0.088 deg
4096
· Least input increment
0.001 deg
· Maximum command value
±9999.999 deg
646
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Selecting a spindle Any axis in the control axis group can be used as the C axis (parameter
positioning axis no. 1020). Specify *1 as its servo axis number (parameter no. 1023).
Only one set of this setting can be used for each control path. The spindle
subjected to spindle positioning is the first spindle.
Switching to spindle Orientation is required in advance if spindle positioning is first performed
positioning mode after the spindle motor is used as a normal spindle, or when spindle
(Spindle orientation) positioning is interrupted. The orientation stops the spindle in a constant
position. The orientation position can be sifted in the range of "180deg
for analog spindle and in the range from 0 to 360_ for serial spindle.
To specify orientation, use the M code whose parameter no. 4960.
The orientation direction is specified by using parameters ZMIx no. 1006
#5 for analog or RETURN no. 4000#5 for serial spindles.
D Orientation speed The spindle moves at rapid traverse set by parameter No. 1420 until it
reaches the orientation enable speed (shown below). After the spindle
crosses that speed point, it performs orientation at the speed set by
parameter no. 1425. When a serial spindle is used, orientation speed
depends on the spindle.
⋅ Orientation enable speed
RPD>9 (loop gain) KPPM
Loop gain: Parameter no. 4970 (unit: 1/sec)
Set rapid traverse speed at above value.
(Example)
When the loop gain parameter no. 4970 is set to 20 [1/sec], the orientation
speed is:
RPD>9 20 1000 (360/4096)=15820 [deg /min]
The serial spindle stops at the orientation position as soon as the command
is issued. The lower limit to the rapid traverse speed value does not need
to be specified for the serial spindle to reach the orientation enable speed.
The analog spindle stops after the spindle speed is changed from rapid
traverse to the FL speed. The rapid traverse speed lower limit must be
specified for the analog spindle, or obtaining the orientation enable speed
need not be specified for the serial spindle. However, it must be specified
for the analog spindle.
D Program origin The orientation position is regarded as a program origin. It is possible to
modify the program origin using the coordinates system or automatic
coordinates system settings (parameter ZPR no. 1201#0)
Command system The command system comes in two types: The first positions a semi-fixed
angle; the second positions an optional angle.
D Semi-fixed angle A 2-digit numerical value following the M address is used for the
positioning by M code command. There are six positioning angle values (Mα to M(a + 5)),
where a is set by parameter no. 4962. Indexing angle β also requires prior
parameter setting data no. 4963. Rotation can be done in any direction,
using parameter IDM data no. 4950#1.
Also, when extended specification is used (parameter No. 4950#6
ESI=1), max. 256 kinds of values (Ma to M(a+255)) can be specified.
647
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
M–code Indexing angle eg) when b=30_
Mα β 30°
M (α+1) 2β 60°
M (α+2) 3β 90°
M (α+3) 4β 120°
M (α+4) 5β 150°
M (α+5) 6β 180°
D Optional angle Numerical value following either the C or H address is used to command
positioning by C or H the position. C and H addresses are commanded in G00 mode.
address
(Example) C-1000
H4500
(i) Minimum setting unit :
0.001deg
(ii) Maximum command value:
9999.999 deg
(iii) Decimal point input: A numerical value with decimal point can be
entered. The decimal point location is in “degrees”, for instance:
C35.0=C35 degrees
D Absolute and The semi–fixed angle is always incremental. The optional angle
incremental commands positioning using address C or H differs as follows:
Program origin
90°
180°
648
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
G code system A G code system B, C
Command of Command of
Command method A–B on the Address used A–B on the
Address used
above and G–code above
illustration illustration
Direct the end
point position by
Absolute
the distance from C C180.0 ; G90,C G90C180.0 ;
command
the program
origin.
Command by the
Incremental distance between
H H90.0 ; G91,C G91C90.0 ;
command the start and end
points.
Spindle positioning Spindle positioning is done at the rapid traverse rate specified by
feedrate parameter No. 1420, to which linear acceleration deceleration are applied.
Overrides of 100%, 50%, 25% and F0 (parameter No. 1421) are also
applied.
Spindle positioning reset A specific M code (parameter no. 4961) must be set when the mode is
changed from spindle positioning to normal spindle rotation.
Signal
Spindle stop complete
signal SPSTP
<G028#6>
[Classification] Input signal
[Function] When this signal is 1, the CNC orients and positions the spindle.
Spindle unclamp signal
SUCLP <F038#1>
[Classification] Output signal
[Function] This signal specifies that spindle mechanical clamping be released in a
spindle positioning sequence.
When this signal is output, unclamp the spindle on the machine (release
the brakes or extract the pin).
[Output condition] Refer to the sequence (time chart) in this section.
Spindle unclamp
completion signal
*SUCPF <G028#4>
[Classification] Input signal
[Function] This signal indicates that unclamping the spindle is complete in response
to the spindle unclamp signal SUCLP.
649
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Spindle clamp signal
SCLP <F038#0>
[Classification] Output signal
[Function] This signal specifies that the spindle be clamped mechanically in a spindle
positioning sequence.
When this signal turns to 1, clamp the spindle on the machine (apply the
brakes or insert the pin).
[Output condition] Refer to the sequence (time chart) in this section.
Spindle clamp
completion signal *SCPF
<G028#5>
[Classification] Input signal
[Function] This signal indicates that clamping the spindle is complete in response to
the spindle clamp signal SCLP.
Other signals
Gear selection signal Refer to 9.3 “Spindle Control.”
GR1, GR2, <G028#1, #2>
CTH1A, CTH2A <G07#3, #2> Refer to the manual of serial spindle.
The spindle loop gain multiplier corresponding to the gear currently
selected by this signal is used. When the serial spindle is used, input gear
selection signals CTH1A and CTH2A, as well.
Relationship between the selected gear and spindle gear selection signal
Analog spindle Serial spindle
GR2 GR1 Selected gear CTH1A CTH2A Selected gear
0 0 1st gear 0 0 HIGH
0 1 2nd gear 0 1 MEDIUM HIGH
1 0 3rd gear 1 0 MEDIUM LOW
1 1 4th gear 1 1 LOW
Spindle orientation
completion signal ZPx
<F094>
[Classification] Output signal
[Function] This signal indicates that the spindle orientation for the spindle
positioning has been completed.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
[Output condition] When spindle orientation is complete, this signal turns to 1. When spindle
positioning is performed or cleared, it turns to 0.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G028 SPSTP *SCPF *SUCPF GR2 GR1
G070 CTH1A CTH2A
F038 SUCLP SCLP
F094 ZP8 ZP7 ZP6 ZP5 ZP4 ZP3 ZP2 ZP1
651
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Sequence (Time chart)
- Spindle Orientation
M code
MF
SPSTP POSITION LOOP
INITIALIZE
Spindle enable on
SUCLP
*SUCPF
Spindle
movement
ZPx
SCLP
Spindle enable off
*SCPF
FIN
⇒ POSITION LOOP INITIALIZE is performed within the CNC.
⇒ Spindle ENABLE ON/OFF specifies that the PMC ladder direct the
spindle control unit to run or stop the spindle motor.
(Example) For serial spindles, the ladder should contain the following
command or something like that:
ENABLE ON, and SFRA<G070#5> ⇒ 1
ENABLE OFF, and SFRA<G070#5> ⇒ 0
For details, refer to the manual for the spindle control unit you actually
use.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
- Spindle Positioning by M code
M code
MF
SPSTP
Spindle enable on
SUCLP
*SUCPF
Spindle
movement
SCLP
Spindle enable off
*SCPF
FIN
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
- Spindle Positioning by Address C,H
SPSTP
Spindle enable ON
SUCLP
*SUPCF
Spindle
movement
SCLP
Spindle enable
OFF
*SCPF
- Spindle Positioning Reset
M code
MF
SPSTP
POSITION CODER INITIALIZE
SUCLP
*SUPCF
FIN
⇒ POSITION CODER INITIALIZE is performed only in the CNC.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
1006 ZMIx
[Data type] Bit axis
ZMIx The direction of reference position return and the direction of initial
backlash at power–on
0 : Positive direction
1 : Negative direction
NOTE
When the serial spindle is being used, this parameter is
invalid for the spindle positioning axis.
1020 Name of the axis used for programming for each axis
[Data type] Byte axis
Set the name of the program axis for each control axis, with one of the
values listed in the following table:
Axis name Set value Axis name Set value Axis name Set value
X 88 U 85 A 65
Y 89 V 86 B 66
Z 90 W 87 C 67
NOTE
1 In the T series, when G code system A is used, neither U,
V, nor W can be used as an axis name. Only when G code
system B or C is used, U, V, and W can be used as axis
names.
2 The same axis name cannot be assigned to more than one
axis.
The axis name of spindle positioning is C axis.
1023 Number of the servo axis for each axis
[Data type] Byte axis
Set the servo axis for each control axis.
Generally, the same number shall be assigned to the control axis and the
corresponding servo axis.
Set –1 to the C axis when spindle positioning function is used.
#7 #6 #5 #4 #3 #2 #1 #0
1201 ZPR
[Data type] Bit
ZPR Automatic setting of a coordinate system when the manual reference
position return is performed
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
0 : Not set automatically
1 : Set automatically
1250 Coordinate value of the reference position used when automatic coordi-
nate system setting is performed
[Data type] Two–word axis
Set the coordinate value of the reference position on each axis to be used
for setting a coordinate system automatically.
For spindle positioning.
[Unit of data] 0.001 deg
[Valid data range] –99999999 to 99999999
1420 Rapid traverse rate for each axis
[Data type] Word axis
Set the rapid traverse rate when the rapid traverse override is 100% for
each axis.
For spindle positioning.
[Unit of data] 10 deg/min
[Valid data range] 30 to 12000
1421 F0 rate of rapid traverse override for each axis
[Data type] Word axis
Set the F0 rate of the rapid traverse override for each axis.
For spindle positioning.
[Unit of data] deg/min
[Valid data range] 600 to 15000
1425 FL rate of the reference position return for each axis
[Data type] Word axis
Set feedrate (FL rate) after deceleration when the reference position return
is performed for each axis.
For spindle positioning.
[Unit of data] deg/min
[Valid data range] 600 to 15000
NOTE
When serial spindle is used, this parameter becomes
invalid.
1620 Time constant of rapid traverse linear acceleration/deceleration for each axis
[Data type] Word axis
[Unit of data] ms
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
[Valid data range] 0 to 4000
Set time constant of rapid traverse linear acceleration/deceleration for
each axis.
#7 #6 #5 #4 #3 #2 #1 #0
1816 DM3x DM2x DM1x
[Data type] Bit axis
DM1x to DM3x Setting of detection multiply
Set this parameter to “111” (=4) for spindle positioning.
1820 Command multiply for each axis (CMR)
[Data type] Byte axis
When command multiply is 1/2 to 1/27
1
Set value= +100 [Valid data range: 102 to 127]
(Command multiply)
When command multiply is 0.5 to 48
Set value = 2 command multiply [Valid data range: 1 to 96]
Set this parameter to 2 for spindle positioning.
1821 Reference counter size for each axis
[Data type] Two–word axis
[Unit of data]
[Valid data range] 0 to 99999999
Set the size of the reference counter.
Set this parameter to 1000 for spindle positioning.
1826 In–position width for each axis
[Data type] Word axis
[Unit of data] Detection unit
[Valid data range] 0 to 32767
Set the in–position width for each axis.
1828 Positioning deviation limit for each axis in movement
[Data type] Two–word
[Unit of data] Detection unit
[Valid data range] 0 to 99999999
Set the positioning deviation limit in movement for each axis.
1829 Positioning deviation limit for each axis in the stopped state
[Data type] Word axis
[Unit of data] Detection unit
657
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
[Valid data range] 0 to 32767
Set the positioning deviation limit in the stopped state for each axis.
1850 Grid shift for each axis
[Data type] Two–word axis
[Unit of data] Detection unit
[Valid data range] 0 to ±99999999
Set a grid shift for each axis.
NOTE
Set this parameter when the analog spindle is used. When
the serial spindle is used, set the value to No. 4073.
1851 Backlash compensating value for each axis
[Data type] Word axis
[Unit of data] Detection unit
[Valid data range] –9999 to +9999
Set the backlash compensation value for each axis.
#7 #6 #5 #4 #3 #2 #1 #0
3405 CCR
[Data type] Bit
CCR Addresses used for chamfering and corner rounding
0 : Address used for chamfering and corner rounding is I or K, not C. In
direct drawing dimension programming, addresses ’C, ’R, and ’A
(with comma) are used in stead of C, R, and A.
1 : Addresses used for chamfering, corner rounding, and direct drawing
dimension programming are C, R, and A without comma. Thus,
addresses A and C cannot be used as the names of axes.
Always set this parameter to “0” for spindle positioning.
#7 #6 #5 #4 #3 #2 #1 #0
4000 RETRN
[Data type] Bit
RETRN Reference position return direction of spindle.
0 : CCW (Counter clockwise)
1 : CW (Clockwise)
NOTE
The direction for spindle orientation (or reference position
return) in spindle positioning using a serial spindle is
determined by this parameter.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
4044 Velocity loop proportion gain in servo mode (High gear)
4045 Velocity loop proportion gain in servo mode ( Low gear)
[Data type] Word
[Unit of data]
[Valid data range] 0 to 32767
This parameter sets a velocity loop proportional gain in servo mode
(spindle positioning, rigid tapping, etc.)
NOTE
Set this parameter when serial spindle is used.
4052 Velocity loop integral gain in servo mode (High gear)
4053 Velocity loop integral gain in servo mode (Low gear)
[Data type] Word
[Unit of data]
[Valid data range] 0 to 32767
This parameter sets a velocity loop integral gain in servo mode (spindle
positioning, rigid tapping, etc.)
NOTE
Set this parameter when serial spindle is used.
4056 Gear ratio (HIGH)
4057 Gear ration (MEDIUM HIGH)
4058 Gear ratio (MEDIUM LOW)
4059 Gear ratio (LOW)
[Data type] Word
[Unit of data] Motor speed per spindle rotation 100
[Valid data range] 0 to 32767
These parameters set the gear ration between the spindle and AC spindle
motor.
NOTE
Set the gear ration between spindle and AC spindle motor
when the spindle positioning is performed with serial
spindle. For which gear is used, it depends on the
clutch/gear signal (serial spindle) CTH1A, CTH1B.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
4065 Position gain in servo mode (HIGH)
4066 Position gain in servo mode (MEDIUM HIGH)
4067 Position gain in servo mode (MEDIUM LOW)
4068 Position gain in servo mode (LOW)
[Data type] Word
[Unit of data] 0.01 sec–1
[Valid data range] 0 to 32767
This parameter sets a servo loop gain in servo mode.
(spindle positioning, rigid tapping, etc.)
NOTE
When the spindle positioning by a serial spindle is
performed, set the position control loop gain in place of
parameter No. 4970. For which gear is used, it depends on
the clutch/gear signal (serial spindle) CTH1A, CTH1B.
#7 #6 #5 #4 #3 #2 #1 #0
4950 IMB ESI TRNSP ISZ IDM IOR
[Data type] Bit
IOR Resetting the system in the spindle positioning mode
0 : Does not releases the mode.
1 : Releases the mode
IDM The positioning direction for the spindle using a M code is
0 : The positive direction
1 : The negative direction
ISZ When an M code for spindle orientation is specified in spindle
positioning:
0 : The spindle rotation mode is cleared and the mode is switched to the
spindle positioning mode, and spindle orientation operation is
performed.
1 : The spindle rotation mode is cleared and the mode is switched to the
spindle positioning mode but spindle orientation operation is not
performed.
TRNSP Direction of rotation of spindle positioning
0 : Normal
1 : Reverse
ESI Selection of a spindle positioning specification
0 : The conventional specificaion is used.
1 : The extended specificaion is used.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
NOTE
The extended specification includes the following two
extensions:
With the conventional specification, the number of M
codes for specifying a spindle positioning angle is always
6. With the extended specification, an arbitrary number
of such M codes from 1 to 256 can be selected by
parameter setting (See parameter No. 4964.)
The maximum feedrate for spindle positioning (setting of
parameter No. 1420) can be extended from 240000 to
269000 (in increments of 10 deg/min).
IMB When the spindle positioning function is used, half–fixed angle
positioning based on M codes uses:
0 : Specification A
1 : Specification B
NOTE
In the case of half–fixed angle positioning based on M
codes, three types of spindle positioning operations can
occur:
(1)The spindle rotation mode is cleared, then the mode is
switched to the spindle positioning mode.
(2)Spindle positioning is performed in the spindle
positioning mode.
(3)The spindle positioning mode is cleared, then the mode
is switched to the spindle rotation mode.
In the case of specifiection A:
Operations (1) to (3) are specified using separate M
codes.
(1)–Specified using M codes for performing spindle
orientation.
(See parameter No. 4960)
(2)–Specified using M codes for specifying a spindle
positioning angle. (See parameter No. 4962)
(3)–Specified using M codes for clearing spindle positioning
operation. (See parameter No. 4961.)
In the case of specification B:
When M codes for specifying a spindle positioning angle are
specified, operations (1) to (3) are performed successively.
(See parameter No. 4962.)
661
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
4960 M code specifying the spindle orientation
[Data type] Word
[Unit of data] Integer
[Valid data range] 6 to 97
Set an M code to change the spindle rotating mode to the spindle
positioning mode. Setting the M code performs the spindle orientation.
Spindle positioning can be specified from the next block.
4961 M code releasing the spindle positioning mode
[Data type] Word
[Unit of data] Integer
[Valid data range] 6 to 97
Set the M code to release the spindle positioning mode and to change the
mode to the spindle rotating mode.
4962 M code for specifying a spindle positioning angle
[Data type] Word
[Unit of data] Integer
[Valid data range] 6 to 92
Two methods are availablel for specifying spindle positioning. One
method uses address C for arbitrary–angle positioning. The other use an
M code for half–fixed angle positioning. This parameter sets an M code
for the latter method.
D When bit 6 (ESI) of parameter No. 4950=0
Six M code from M a to M(a+5) are used for half–fixed angle
positioning, when a is the value of this parameter.
D When bit 6(ESI) of parameter No. 4950=1
Set the start M code in this parameter, and set the number of M codes
in parameter No. 4964. Then b M codes from Ma to M(a+b–1) are
used for half fixed angle positioning.
The table below indicates the relationship between the M codes and
positioning angles.
Example: Positioning
M code Positioning angle
angle when q = 30_
Mα θ 30°
M (α+1) 2θ 60°
M (α+2) 3θ 90°
M (α+3) 4θ 120°
M (α+4) 5θ 150°
M (α+5) 6θ 180°
M (α+n) (n+1)θ
662
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
NOTE
θ represents the basic angular diplacement set in
pamrameter No. 4963.
4963 M code for specifying a spindle positioning angle
[Data type] Word
[Unit of data] deg
[Valid data range] 1 to 60
This parameter sets a basic angular displacement used for half–fixed
angle positioning using M codes.
4964 Number of M codes for specifying a spindle positioning angle
[Data type] Byte
[Unit of data] Integer
[Valid data range] 0, 1 to 255
This parameter sets the number of M codes used for Half–fixed angle
positioning using M codes.
As many M codes as the number specified in this parameter, starting with
the M code specified in parameter No. 4962, are used to specify half–fixed
angle positioning.
Let a be the value of parameter No. 4962, and let b be the value of
parameter No. 4964. That is, M codes from Ma to M (a+5) are used for
half–fixed angle positioning.
WARNING
Make sure that M codes from Ma to M (a+b–1) do not
duplicate other M codes.
NOTE
1 This parameter is valid when bit 6 (ESI) of parameter NO.
4950=1.
2 Setting this parameter to 0 has the same effect as setting 6.
That is, M code from Ma to M (a+5) are used for half–fixed
angle positioning.
4970 Servo loop gain of the spindle
[Data type] Word
[Unit of data] 0.01 sec–1
[Valid data range] 1 to 9999
Set the servo loop gain of the spindle in the spindle positioning mode.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
4971 Servo loop gain multiplier of the spindle for gear 1
4972 Servo loop gain multiplier of the spindle for gear 2
4973 Servo loop gain multiplier of the spindle for gear 3
4974 Servo loop gain multiplier of the spindle for gear 4
[Data type] Word
Set the servo loop gain multipliers of the spindle for gears 1 to 4.
The multipliers are used to convert the amount of the position deviation to
the voltage used in the velocity command. Assign the data obtained from
the following equation to the parameters.
Loop gain multiplier = 2048000 E A/L
where;
E: Voltage required to rotate the spindle motor at 1000 rpm in the velocity
command
L: Rotation angle of the spindle per one motor rotation (normally 360)
A: Unit used for the detection (degree)
Example) Let E be 2.2 V, L be 360 degrees, and A be 0.088
degrees/pulse.
Loop gain multiplier = 2048000 2.2 0.088/360 =
1101
NOTE
1 When the voltage specified for the spindle motor is 10 V at
a spindle speed of 4500 rpm, E is regarded as 2.2 V.
2 The above parameters No. 4970 to No. 4974 are for analog
spindles
664
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Alarm and message
Number Message Description
053 TOO MANY ADDRESS In the chamfering and corner R com-
COMMANDS mands, two or more of I, K and R are
specified. Otherwise, the character
after a comma(”,”) is not C or R in di-
rect drawing dimensions program-
ming. Or comma (“,”) was specified
with parameter No. 3405#4=1.
Modify the program.
056 NO END POINT & Neither the end point nor angle is spe-
ANGLE IN CHF/CNR cified in the command for the block
next to that for which only the angle is
specified (A). In the chamfering or
corner R command, I(K) is comman-
ded for the X(Z) axis.
Modify the program.
135 SPINDLE ORIENTATION Without any spindle orientation , an
PLEASE attept was made for spindle indexing.
Perform spindle orientation.
136 C/H–CODE & MOVE A move command of other axes was
CMD IN SAME BLK. specified to the same block as spindle
indexing addresses C, H. Modify the
program.
137 M–CODE & MOVE CMD A move command of other axes was
IN SAME BLK. specified to the same block as M–
code related to spindle indexing.
Modify the program.
194 SPINDLE COMMAND IN A contour control mode, spindle posi-
SYNCHRO–MODE tioning (Cs–axis control) mode, or rig-
id tapping mode was specified during
the serial spindle synchronous control
mode. Correct the program so that the
serial spindle synchronous control
mode is released in advance.
751 FIRST SPINDLE ALARM This alarm indicates in the NC that an
DETECTION (AL–XX) alarm is generated in the spindle unit
of the system with the serial spindle.
The alarm is displayed in form AL–XX
(XX is a number). The alarm number
XX is the number indicated on the
spindle amplifier. The CNC holds this
number and displays on the screen.
752 FIRST SPINDLE MODE This alarm is generated if the system
CHANGE FAULT does not properly terminate a mode
change. The modes include the Cs
contouring, spindle positioning, rigid
tapping, and spindle control modes.
The alarm is activated if the spindle
control unit does not respond correct-
ly to the mode change command is-
sued by the NC.
665
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Warning
WARNING
1 Feed hold is invalid during spindle positioning.
2 Dry run, machine lock, and auxiliary function lock are not
available during spindle positioning.
3 Specify parameter no. 4962 even if semi-fixed angle
positioning is not used; otherwise M codes (M00 to M05) do
not work.
Caution
CAUTION
1 Spindle positioning stops when emergency stop is applied;
restart with orientation operation.
2 The spindle positioning function and the serial spindle Cs
contour control function cannot be used together. If both
functions are specified, positioning has priority.
Note
NOTE
1 Direct spindle positioning with an independent block. X- and
Y-axis positioning cannot be commanded to the sample
block.
2 Spindle positioning cannot be done by manual operation.
3 Automatic drift compensation is not effective for spindle
positioning. To adjust the amount of drift compensation for
each axis, set values manually and adjust the spindle
amplifier to minimize the spindle motor rotation at a voltage
of 0 V. (parameter no. 3731). Insufficient adjustment
causes poor positioning accuracy. Drift compensation is not
needed with a serial spindle.
4 The machine coordinates for the spindle positioning axis
are displayed in pulses units.
Reference item
OPERATOR’S MANUAL II.10.5 SPINDLE POSITIONING FUNCTION
(For Lathe) (B–62754EN)
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9.9
Cs CONTOUR
CONTROL
General The Cs contour control function positions the serial spindle using the
spindle motor in conjunction with a dedicated detector mounted on the
spindle.
This function can perform more accurate positioning than the spindle
positioning function, and has an interpolation capability with other servo
axes.
Increment system Least input increment: 0.001 [deg]
Least command increment: 0.001 [deg]
Maximum command +9999.999 [deg]
value
Feedrate Rapid traverse rate: 30 to 2400 [deg/min] (parameter no.1420)
Cutting feedrate (feed per minute):
1 to 15000 [deg/min] (for machines that use millimeters)
0.01 to 600 [deg/min] (for machines that use inches)
NOTE
The units in which the following parameters are specified,
in inch output, can be multiplied by ten for the rotation axis
alone, provided the ROT10 bit (bit 7 of parameter No. 1402)
is specified accordingly: jog feedrate, cutting feed clamp
value, F0 feedrate for rapid traverse override, and the FL
feedrate at reference position return.
Explanations The speed of the serial spindle is controlled by the spindle speed control
function, while the spindle positioning is controlled by the Cs contouring
control function (“spindle contour control”). Spindle speed control
rotates the spindle using the velocity command, while the spindle contour
control rotates the spindle using the move command.
Switching between spindle speed control and spindle contour control is
performed by the DI signal from the PMC.
In the Cs contour control mode, the Cs contour control axis can be
operated either manually or automatically, in the same way as normal
servo axes.
(For a reference position return, see the relevant description in this
section.)
Setting the Cs contour The axis used for Cs contour control must be set as an axis of the axes
control axis controlled by the CNC. Using parameter no. 1023, assign “1” in the
field corresponding to the chosen servo axis. Also set the spindle contour
control axis as a rotation axis by setting ROTx (bit 0) of parameter nos.
1006 and 1022.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Only one set of this setting can be used for each control path. The spindle
that operates under Cs contour control is a serial spindle as the first
spindle.
Command Address The address for the move command in Cs contour control is the axis name
specified in parameter no.1020. This address is arbitrary.
When the second auxiliary function option is provided, address B cannot
be used for the name of the contour axis. For the T series machines, when
either address A or C is used for the name of the contour axis, clear CCR
(parameter no. 3405#4) to “0”.
Setting Axes that Up to five servo axes can be specified for linear interpolation against the
interpolate with Cs Cs contour control axis, by setting defined parameters :
contour axis D When no servo axis is used for interpolation, specify “0” in parameter
nos. 3900, 3910, 3920, 3930, 3940.
D When one or more servo axes are used for interpolation, set the
parameter for each as follows :
(1) Assign the axis number (1 to 8) to each of the servo axes used for
interpolation in parameter nos. 39n0 (n=0, 1, 2, 3, or 4).
(2) Set the loop gain for each of the servo axes specified in (1) in parameter
nos. 39n1, 39n2, 39n3, 39n4. The loop gain must be the position loop
gain for the Cs contour control axis or a desired value. Four parameters
are provided to correspond to the four gears of the spindle. Use those
parameters according to the inputs of the serial spindle clutch /gear
signal CTH1A, CTH2A <G70#3, #2>.
(3) When the number of servo axes to be used for interpolation is smaller
than five, set “0” in remaining parameter nos. 39n0.
Switching spindle - Switching from spindle speed control to Cs contour control
speed control/Cs The serial spindle is put in the Cs contour control mode by setting
contour control the DI signal CON (G027#7) to “1”. When the mode is switched
while the spindle is rotating, the spindle stops immediately to per-
form the change.
- Switching from Cs contour control to spindle speed control
Turning the DI signal CON (G027#7) to “0” puts the serial spindle
in spindle speed control mode. Confirm that the move command
for the spindle has been completed, then specify the switch. If it
is switched while the spindle is moving, the machine enters
interlock, or excessive position deviation alarm occurs.
Reference Position After the serial spindle is switched from spindle speed control to Cs
Return of Cs Contour contour control mode, the current position is undefined. Return the
Control Axis spindle to the reference position.
The reference position return of the Cs contour control axis is as follows:
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
- In manual mode
After the serial spindle enters the Cs contour control mode, move
the spindle in the direction of the reference position by turning on
the feed axis and direction select signal (+Jn (G100) or *Jn
(G102)). The spindle starts the movement to the reference
position; when it reaches that position, the reference position return
completion signal (ZPn (F094)) turns to “1”.
Turning any feed axis and direction select signal to “1” moves the
tool in the reference position direction.
- In the automatic mode
After the serial spindle enters the Cs contour control mode, the
spindle returns to the reference position when G28 is specified.
Under certain conditions, the G00 command returns the spindle to
the reference position, depending upon the setting of parameter
NRF no. 3700#1:
(i) G00 command
Returning to the reference position using the G00 command
differs from using the G28 command or the manual method.
The serial spindle can be positioned at any point using the
G00 command, while the latter two methods always return the
serial spindle to the reference position.
When parameter NRF no. 3700#1 is “0” and the serial spindle
is put in the Cs contour control mode, if the G00 command is
given before returning the spindle to the reference position,
the serial spindle returns to the reference position and indexes
it before moving to the commanded position. After
positioning at the reference position, the reference position
return completion signal (ZPn(F094)) turns to “1”. When the
G00 command is issued after the serial spindle has returned
to the reference position at least once, normal positioning
operation is executed.
(ii) G28 command
After the serial spindle is put in the Cs contour control mode,
issuing the G28 command stops the spindle motor, then
moves the spindle to the midpoint. The spindle then returns
to the reference position. At this point, the reference position
return completion signal (ZPn F094) turns to “1”. When the
serial spindle has returned to the reference position once while
in the Cs contour control mode, the G28 command positions
the spindle at the reference position without moving to the
midpoint and ZPn comes on.
- Interruption of reference position return
(i) Manual operation
Return to the reference position can be interrupted by reset-
ting, emergency stop, or turning off the feed axis and direction
select signal. When the interrupted return operation is re-
sumed, start from the beginning.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
(ii) Automatic operation
Return to the reference position can be interrupted by reset-
ting, emergency stop, or feed hold. When the interrupted re-
turn operation is resumed, start from the beginning.
Operation of Cs contour If a reference position return is performed on the Cs contour control axis,
control axis the axis can be operated in the same way as a normal NC axis.
(Manual/Automatic) In the spindle speed control mode, on the other hand, it does not operate
as the Cs contour control axis, and P/S alarm 197 occurs during automatic
operation.
In the spindle speed mode, inhibit manual operation of the Cs contour
control axis using the PMC ladder.
Display of Position Error
of Cs Contour Control
Axis
DGN No.
418 Position deviation amount of 1st spindle
Position deviation amount of the position loop for the 1st spindle.
This diagnostic display shows information obtained from the serial
spindle control unit. This diagnosis displays position error of the spindle
contour axis during spindle contour control.
The position error can also be checked using a servo error display (DGN
of No. 300x) for an axis under Cs contour control.
Signal
Spindle contour control
change signal
CON <G027#7>
[Classification] Input signal
[Function] This signal specifies that with the Cs contour control function, the first
serial spindle be switched between the spindle speed control and Cs
contour control modes.
When this signal turns to ”1”, the spindle mode changes from speed
control to Cs contour control.
If the spindle is moving at the time of the change, it stops immediately.
Turning the signal to “0” changes the spindle mode from Cs contour
control back to speed control.
Spindle contour control
change completion
signal FSCSL <F004#1>
[Classification] Output signal
[Function] This signal indicates the axis is under Cs contour control.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
[Output condition] Spindle speed control mode → 0
Cs contour control mode → 1
Time Chart
Spindle speed control Cs contour control Spindle speed control
CON
Gear change and
operation of spindle
motor must be
completed
FSCSL
Switching internal control Switching internal control
NOTE
Any mechanical gear change needed and inputs for GR1,
GR2, CTH1A, and CTH2A must be completed before the
CON signal selects Cs contour control mode.
A servo excessive error may be generated if the spindle
motor is not ready for operation. (Signal SRVA, SFRA
<G070#5, #6> or other required signals must be
appropriately processed on the machine side).
Other signals
Gear select signal (Input) Refer to 9.3 “Spindle speed Control”.
GR1, GR2, <G028#1, #2>
Gear select signal
(Output)
GR3O, GR2O, GR1O
<F034#2, #1, #0>
(M series)
Clutch/Gear signal Refer to the manual of serial spindle.
(Serial spindle)
CTH1A, CTH2A These signals determine what parameter (loop gain, etc.) to be used for
each gear position.
<G070#3, #2>
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
CTH1A and CTH2A are the gear select signals for the serial spindle, but
GR1 and GR2 must also be set. Do not change these signals while in the
Cs contour control mode.
Relationship between gears selected and spindle gear select signals
Analog spindle
Serial spindle
T/M series with CSSC M series without CSSC
GR2 GR1 Gear selection GR3O GR2O GR1O Gear selection CTH1A CTH2A Gear selection
0 0 1st stage 0 0 1 1st stage 0 0 1st stage
0 1 2nd stage 0 1 0 2nd stage 0 1 2nd stage
1 0 3rd stage 1 0 0 3rd stage 1 0 3rd stage
1 1 4th stage 1 1 4th stage
CSSC: Constant surface speed control
NOTE
When the M series does not include the constant surface
speed control option, and parameter No. 3706#4 GTT=0,
GR1 and GR2 do not need to be input. Input CTH1A and
CTH2A when gears are changed using GR10, GR2O and
GR3O.
Cs contour control axis
reference position return
completion signal
ZPx <F094>
[Classification] Output signal
[Function] This signal indicates that a reference position return has been made for the
Cs contour control axis.
[Output condition] If a manual reference position return or automatic reference position
return by G28 is performed during the Cs contour control mode, this
signal becomes logical 1 when the Cs contour control axis reaches the
reference position.
Signals on manual Feed axis and direction select signal +Jn, *Jn <G100, G102> (Input)
operation Manual handle feed axis select signal HSnA, HSnB, HSnC, HSnD
<G018, G019> (Input) (Refer to respective items in this manual)
The Cs contour control axis can be manually operated in the same way as
normal servo axes, except for a manual reference position return. In the
spindle speed control mode, however, manual operations for the Cs
contour control axis must be inhibited using the PMC ladder, etc.
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Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G027 CON
G028 GR2 GR1
G070 MRDYA SFRA SRVA CTH1A CTH2A
F034 GR3O GR2O GR1O
F044 FSCSL
F094 ZP8 ZP7 ZP6 ZP5 ZP4 ZP3 ZP2 ZP1
Parameter The following describes major parameters.
In addition, parameters such as axis feedrate, acceleration/deceleration,
and display can be used. Also, digital servo parameters (No. 2000 ∼) for
the Cs contour axis are not required to be set.
#7 #6 #5 #4 #3 #2 #1 #0
1006 ROTx
[Data type] Bit
Type of controlled axis
0 : Linear axis
1 : Rotation axis
NOTE
Inch/metric conversion cannot be made to the rotation axis.
The machine coordinate values are rounded in 0_ to 360_.
Automatic reference position return (G28, G30) is made in
the manual reference position return direction and the move
amount does not exceed one rotation.
1020 Name of the axis used for programming for each axis
[Data type] Byte axis
Set the name of the program axis for each control axis, with one of the
values listed in the following table:
Axis name Set value Axis name Set value Axis name Set value
X 88 U 85 A 65
Y 89 V 86 B 66
Z 90 W 87 C 67
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
NOTE
1 In the T series, when G code system A is used, neither U,
V, nor W can be used as an axis name. Only when G code
system B or C is used, U, V, and W can be used as axis
names.
2 The same axis name cannot be assigned to more than one
axis.
3 When the second auxiliary function is provided, address B
cannot be used as an axis name. In the T series, when
address A or C is used, set parameter CCR (No. 3405#4)
to 0.
Any axis name can be used for Cs contour control axis except for above
limitation.
1022 Setting of each axis in the basic coordinate system
[Data type] Byte axis
Only one axis can be set for each of the three basic axes X, Y, and Z, but
two or more parallel axes can be set.
Set value Meaning
0 Neither the basic three axes nor a parallel axis
1 X axis of the basic three axes
2 Y axis of the basic three axes
3 Z axis of the basic three axes
5 Axis parallel to the X axis
6 Axis parallel to the Y axis
7 Axis parallel to the Z axis
Set 0 to the Cs contour control axis.
1023 Number of the servo axis for each axis
[Data type] Byte axis
Set the servo axis for each control axis.
Generally, the same number shall be assigned to the control axis and the
corresponding servo axis.
Set –1 as the number of servo axis to the Cs contour control axis.
#7 #6 #5 #4 #3 #2 #1 #0
1201 ZPR
[Data type] Bit
ZPR Automatic setting of a coordinate system when the manual reference
position return is performed
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
0 : Not set automatically
1 : Set automatically
1250 Coordinate value of the reference position used when automatic coordi-
nate system setting is performed
[Data type] Two–word axis
Set the coordinate value of the reference position on each axis to be used
for setting a coordinate system automatically.
#7 #6 #5 #4 #3 #2 #1 #0
1402 ROT10
[Data type] Bit
ROT10 The units in which the maximum cutting feedrate, rapid traverse F0
feedrate, and reference position return FL feedrate in inch output are
specified are set to:
0 : 0.1 deg/min.
1 : 1 deg/min.
1420 Rapid traverse rate for each axis
[Data type] Word axis
[Unit of data] 1 deg/min
[Valid data range] 30 to 24000 (IS–A, IS–B)
30 to 12000 (IS–C)
Set the rapid traverse rate when the rapid traverse override is 100% for
each axis.
1620 Time constant used in linear acceleration/deceleration or bell–shaped
acceleration/deceleration in rapid traverse for each axis
[Data type] Word axis
[Unit of data] ms
[Valid data range] 0 to 4000
1820 Command multiply for each axis (CMR)
[Data type] Byte axis
When command multiply is 1/2 to 1/27
1
Set value= +100 [Valid data range: 102 to 127]
(Command multiply)
When command multiply is 0.5 to 48
Set value = 2 command multiply [Valid data range: 1 to 96]
1826 In–position width for each axis
[Data type] Word axis
[Unit of data] Detection unit
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
[Valid data range] 0 to 32767
Set the in–position width for each axis.
1828 Positioning deviation limit for each axis in movement
[Data type] Two–word axis
[Unit of data] Detection unit
[Valid data range] 0 to 999999999
Set the positioning deviation limit in movement for each axis.
1829 Positioning deviation limit for each axis in the stopped state
[Data type] Word axis
[Unit of data] Detection unit
[Valid data range] 0 to 32767
Set the positioning deviation limit in the stopped state for each axis.
1851 Backlash compensation value used for rapid traverse for each axis
[Data type] Word axis
[Unit of data] Detection unit
[Valid data range] 9999 to +9999
Set the backlash compensation value for each axis.
#7 #6 #5 #4 #3 #2 #1 #0
3105 CNRST
[Data type] Bit
CNRST When reference position return is completed, relative coordinate value of
Cs contour control axis is
0 : Not cleared
1 : Cleared
#7 #6 #5 #4 #3 #2 #1 #0
3700 NRF
[Data type] Bit
NRF The first positioning command by G00 after the serial spindle is switched
to Cs axis contouring control performs:
0 : Positioning after returning to the reference position.
1 : Normal positioning
3900 The number of servo axis that interpolates with Cs contour control axis
[Data type] Byte axis
[Valid data range] 0 to 8
Set the number of servo axis that interpolates with Cs contour control axis
(1st group)
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
NOTE
Set 0 when there is no servo axis that interpolates with Cs
contour control axis.
3901 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (High gear)
3902 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Medium high gear)
3903 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Medium low gear)
3904 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Low gear)
[Data type] Word axis
[Unit of data] 0.01 sec–1
[Valid data range] 0 to 32767
Set the servo loop gain of the servo axis that interpolates with Cs contour
control axis on each spindle gear (1st group)
3910 Number of servo axis that interpolates with Cs contour control
[Data type] Byte axis
[Valid data range] 0 to 8
Set the number of servo axis that interpolates with Cs contour control axis
(2nd group)
NOTE
When there is no servo axis or only one servo axis that
interpolates with Cs contour control axis, set this parameter
to 0.
3911 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (High gear)
3912 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Medium high gear)
3913 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Medium low gear)
3914 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Low gear)
[Data type] Word axis
[Unit of data] 0.01 sec–1
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
[Valid data range] 0 to 32767
Set the servo loop gain of the servo axis that interpolates with Cs contour
control axis on each spindle gear (2nd group)
3920 Number of servo axis that interpolates with Cs contour control
[Data type] Byte axis
[Valid data range] 0 to 8
Set the number of servo axis that interpolates with Cs contour control axis
(3rd group)
NOTE
When there is no servo axis or less than three servo axes
that interpolates with Cs contour control axis, set this
parameter to 0.
3921 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (High gear)
3922 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Medium high gear)
3923 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Medium low gear)
3924 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Low gear)
[Data type] Word axis
[Unit of data] 0.01 sec–1
[Valid data range] 0 to 32767
Set the servo loop gain of the servo axis that interpolates with Cs contour
control axis on each spindle gear (3rd group)
3930 Number of servo axis that interpolates with Cs contour control
[Data type] Byte
[Valid data range] 0 to 8
Set the number of servo axis that interpolates with Cs contour control axis
(4th group)
NOTE
When there is no servo axis or less than four servo axes that
interpolates with Cs contour control axis, set this parameter
to 0.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
3931 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (High gear)
3932 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Medium high gear)
3933 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Medium low gear)
3934 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Low gear)
[Data type] Word axis
[Unit of data] 0.01 sec–1
[Valid data range] 0 to 32767
Set the servo loop gain of the servo axis that interpolates with Cs contour
control axis on each spindle gear (3rd group)
3940 Number of servo axis that interpolates with Cs contour control
[Data type] Byte axis
[Valid data range] 0 to 8
Set the number of servo axis that interpolates with Cs contour control axis
(5th group)
NOTE
When there is no servo axis or less than five servo axes that
interpolates with Cs contour control axis, set this parameter
to 0.
3941 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (High gear)
3942 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Medium high gear)
3943 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Medium low gear)
3944 Loop gain of the servo axis that interpolates with Cs contour control axis
during interpolation (Low gear)
[Data type] Word axis
[Unit of data] 0.01 sec–1
[Valid data range] 0 to 32767
Set the servo loop gain of the servo axis that interpolates with Cs contour
control axis on each spindle gear (5th group)
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
4056 Gear ratio (HIGH)
4057 Gear ratio (MEDIUM HIGH)
4058 Gear ratio (MEDIUM LOW)
4059 Gear ratio (LOW)
[Data type] Word axis
[Unit of data] (Number of motor rotations to one spindle rotation) 100
[Valid data range] 0 to 32767
Set the gear ratio between spindle and AC spindle motor.
NOTE
For which gear ratio is used in actual spindle operation, it
depends on clutch/gear signal (serial spindle) CTH1A,
CTH2A.
4065 Position gain at Cs contour control (High gear)
4066 Position gain at Cs contour control (Medium High gear)
4067 Position gain at Cs contour control (Medium Low gear)
4068 Position gain at Cs contour control (Low gear)
[Data type] Word axis
[Unit of data] 0.01 sec–1
[Valid data range] 0 to 32767
Set the position gain at Cs contour control.
NOTE
For which position gain is used in actual spindle operation,
it depends on clutch/gear signal (serial spindle) CTH1A,
CTH2A.
4135 Grid shift value at Cs contour control
[Data type] Two–word
[Unit of data] 1 pulse unit (360000 p/rev)
[Valid data range] –360000 to +360000
Set the number of pulses from an issue of one–rotation signal to the
machine zero point in Cs contour control.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Alarm and message
Number Message Description
194 SPINDLE COMMAND IN A contour control mode, spindle positioning
SYNCHRO–MODE (Cs–axis control) mode, or rigid tapping
mode was specified during the serial
spindle synchronous control mode. Correct
the program so that the serial spindle syn-
chronous control mode is released in ad-
vance.
197 C–AXIS COMMANDED IN The program specified a movement along
SPINDLE MODE the Cs contour control axis when the signal
CON(G027#7) was off. Correct the pro-
gram, or consult the PMC ladder diagram to
find the reason the signal is not turned on.
751 FIRST SPINDLE ALARM This alarm indicates in the NC that an
DETECTION (AL–XX) alarm is generated in the spindle control
unit of the system with the serial spindle.
The alarm is displayed in form AL–XX (XX
is a number). The alarm number XX is the
number indicated on the spindle amplifier.
The CNC holds this number and displays
on the screen.
752 FIRST SPINDLE MODE This alarm is generated if the system does
CHANGE FAULT not properly terminate a mode change. The
modes include the Cs contouring, spindle
positioning, rigid tapping, and spindle con-
trol modes. The alarm is activated if the
spindle control unit does not respond cor-
rectly to the mode change command issued
by the NC.
Warning
WARNING
In the spindle contour control mode, do not switch the
spindle gears. When the gears need to be changed put the
system in the spindle speed control mode first.
Note
NOTE
In the T series machines, the spindle contour control
function and the spindle positioning function cannot be
used at the same time. If both functions are specified
simultaneously, the spindle positioning function takes
precedence.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Reference item
FANUC CONTROL MOTOR 11.6 Cs Contour Control Function
AMPLIFIER a series
DESCRIPTIONS (B–65162E)
FANUC AC SPINDLE MOTOR Appendix 3.2 Cs Contour Control Function Start–up
series (Serial interface) Procedure
DESCRIPTIONS (B–65042E)
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9.10
MULTI-SPINDLE
CONTROL
General In addition to the conventional (first) spindle, two other (second and third)
spindles can be controlled. These additional spindles allow two-stage
gear changes. An S code is used for a command to any of these spindles;
which spindle is selected is determined by a signal from the PMC. The
second and third spindle can change gears in 2 stages.
Also, the maximum spindle speed can be set to each spindle to clamp the
spindle speed of each spindle (set by parameters No. 3772, 3802 and
3822).
When the second spindle is used, one position coder interface channel is
added. Which position coder is selected is determined by a PMC signal.
(The conventional and additional position coders are referred to as the
first position coder and second position coder, respectively, throughout
the remainder of this discussion.)
Selection between 1st position coder and 2nd position coder is made by
a signal from PMC.
The spindle analog output option must be included in order to use the third
spindle. The spindle serial output option is required to use multi-spindle
control.
Difference in
multi–spindle control For the M series, multi–spindle control is possible only when spindle
between the M and T gear selection type T is selected (when the constant surface speed
series control option is provided, or when GTT (bit 4 of parameter No. 3706)
is set to 1).
For the M series, rigid tapping spindle selection signals RGTSP1,
RGTSP2, and RGTSP3 (G061#4, #5, and #6, when bit 7 of parameter
No. 5200 is set to 1) cannot be used. For details of rigid tapping, see
Section 9.11.
When two–path control is performed with the M series, spindle
commands and position coder feedback signals cannot be changed
between the paths (spindle command select signals SLSPA and
SLSPB <G063 #2 and #3>, and spindle feedback select signals
SLPCA and SLPCB <G064 #2 and #3> are not available).
Control Two multi-spindle control methods are available. Type A allows the
SIND function (controlling the spindle motor speed based on the PMC)
to be used only for the first spindle. Type B allows the SIND function to
be used for each of the three spindles independently.
Basic control (Common An S command is sent as a speed command to each spindle selected, using
to TYPE-A and TYPE-B) a spindle selection signal (SWS1 to SWS3 <G027#0-#2>). Each spindle
rotates at the specified speed. If a spindle is not sent a spindle selection
signal, it continues to rotate at its previous speed. This allows the spindles
to rotate at different speeds at the same time.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Each spindle also has a spindle stop signal (*SSTP1 to *SSTP3
<G027#3-#5>) to stop its rotation; an unused spindle can still be stopped.
There is a spindle enable signal to control each spindle; ENB <F001#4>
controls the first spindle, while ENB2 and ENB3 <F038#2, #3> control
the second and third spindles, respectively.
The PMC signal PC2SLC <G028#7> is used to select between the first
and second position coders.
Multi-spindle control When parameter MSI (No. 3709#2)=0, TYPE-A is used.
(TYPE-A)
When the first spindle is selected with the SWS1 signal, the SIND signal
<G033#7> is used to determine whether the spindle analog voltage is
controlled by the PMC or CNC; then signals R01I to R12I <G0033#3 to
G0032#0> are used to set that spindle’s analog voltage. These signals do
not affect the second and third spindles.
The PMC-based polarity (rotation direction) control signals SGN and
SSIN <G033#5,#6> will function for any spindle selected by SWS1 to
SWS3.
The concept of Type A multi-spindle control is outlined below.
SIND
SWS 1 * SSTP 1
Hold 1 First spindle
SWS 2 * SSTP 2
S command Hold 2 Second spindle
SWS 3 * SSTP 3
Hold 3 Third spindle
Multi-spindle control Select Type B control by setting parameter MSI no. 3709#2 to “1”.
(TYPE-B)
Each spindle has its own SIND, SSIN and SGN signals.
Each signal functions regardless of selection state of the spindle selection
signals (SWS1 to SWS3).
When either the spindle selection signal or the SIND signal for the first,
second or third spindle is set to “1”, the polarity control signals SSIN,
SGN will function. The first spindle is controlled by the SGN and SSIN
signals; the second and third spindles are controlled by SGN2, SGN3
<G035#5, G037#5>, and SSIN2, SSIN3 <G035#6, G037#6>,
respectively.
The concept of Type B multi-spindle control outlined below.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
SIND
SWS 1 * SSTP 1
Hold 1 First spindle
SIND2
SWS 2
* SSTP 2
S command Hold 2 Second spindle
SIND3
SWS 3 * SSTP 3
Hold 3 Third spindle
Spindles to be controlled In multi-spindle control, the first spindle is the first serial spindle, the
second spindle is the second serial spindle, and the third spindle is an
analog spindle.
A configuration is possible which does not connect the second or third
spindles.
Connection of spindle Spindle configuration when multi-spindle control is used:
· Multi-spindle control
Necessary · Spindle serial output
option and · Parameter SP2 (No. 3701#4) = 1
parameter (to use second spindle)
· Spindle analog output (to use third spindle)
Connection of First spindle (CN11A) → Connect to JA7A
each spindle (on CNC main CPU board).
Second spindle (CN11A)→ CN11B connector on first
spindle control unit. Set jumper
S1 on first spindle control unit
to B.
Third spindle → Connect to JA8A connector on
CNC main CPU board.
Connection of First position coder: Feedback information obtained by
each position position coder or equivalent sensor connected to first
coder spindle control unit is fed to CNC via serial interface.
Second position coder: Feedback information obtained by
position coder or equivalent sensor connected to second
spindle control unit is fed to CNC via serial interface
through 1st spindle control unit
Note) When second spindle is not connected, second
position coder cannot be used.
For detailed information about serial spindle connection, refer to the
manuals on the serial spindles.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Relationship with other
optional functions
Constant surface speed The control function for keeping the surface speed constant can be used
control with any of the three spindles if the spindle speed is within the range
allowable for this function. (When the position coder is required, it can
be installed on the 1st or 2nd spindle). The spindle selection signal (SWS
1–3) for the spindle must stay set at “1” during machining using this
function.
Spindle speed When the spindle speed fluctuation detection function is combined with
fluctuation detection multi-spindle control, two position coders can be used. Monitor the states
of the second position coder selection signal (PL2SLC) and spindle
selection signals (SWS 1–3).
Actual spindle speed The actual spindle speed output function conveys speed information
output obtained from the selected position coder specified by the 2nd position
coder selection signal (PC2SLC) to the PMC.
When the parameter HSO (No. 3709#5)=1, the difference of the feedback
pulses between the 1st and 2nd position coder can be output irrespective
of the state of 2nd position coder selection signal (PC2SLC).
Spindle positioning or When the spindle motor is used for positioning, as in the case of spindle
Cs contour control positioning or Cs contour control, the first spindle functions as the
positioning spindle. Switching to the positioning mode and positioning
command are possible irrespective of the state of the selection signal of
the first spindle (SWS1). This means that the first spindle cannot be
controlled as a spindle in positioning mode, but the second and third
spindles can be controlled as usual.
Polygon turning Polygon turning rotates a tool axis in phase with the spindle. To perform
(T series) polygon turning when multi-spindle control issued, select the spindle and
the position coder associated with the spindle.
Spindle synchronization, During spindle synchronization, polygon turning between spindles or
polygon turning between simplified synchronization control, the second spindle operates in phase
spindles, simplified with the first spindle. Multi-spindle control for the first and third spindles
synchronization control can be used during synchronization control, but multi-spindle control for
the second spindle is disabled.
Rigid tapping Using the spindle selection signal (SWS 1–3), rigid tapping can use either
the first or second spindle as the rigid tap spindle. There are certain
restrictions:
Set the SWS 1 to 3 signals before directing rigid tapping;
Do not switch the SWS 1 to 3 signals during rigid tapping; and
Use the appropriate ENB signal (either ENB or ENB2) for the selected
spindle as the ENB signal for the rigid tapping PMC sequence.
The spindles not used for rigid tapping can be rotated at a speed specified
before rigid tapping starts, or can be stopped.
Two-path control option Refer to 9.4 “Spindle Control for Two-path Lathe”.
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Signal
Spindle Selection Signal
SWS1, SWS2, SWS3
<G027#0, #1, #2>
[Classification] Input signal
[Function] Controls whether S command specified to the NC is output to the spindle
or not in multi-spindle.
SWS1 1 : Outputs a speed command to the first spindle.
0 : Outputs no speed command to the first spindle.
SWS2 1 : Outputs a speed command to the second spindle.
0 : Outputs no speed command to the second spindle.
SWS3 1 : Outputs a speed command to the third spindle.
0 : Outputs no speed command to the third spindle.
Individual spindle stop
signal *SSTP1, *SSTP2,
*SSTP3 <G027#3, #4, #5>
[Classification] Input signal
[Function] Effective only to multi-spindle, each spindle can be stopped by this signal.
*SSTP1 1 : Does not set 0 rpm for output to the first spindle.
0 : Sets 0 rpm for output to the first spindle.
*SSTP2 1 : Does not set 0 rpm for output to the second spindle.
0 : Sets 0 rpm for output to the second spindle.
*SSTP3 1 : Does not set 0 rpm for output to the third spindle.
0 : Sets 0 rpm for output to the third spindle.
Gear select signal
GR21 <G029#0>
GR31 <G029#2>
[Classification] Input signal
[Function] Gear selection signals for 2nd and 3rd spindle when multi–spindle is
equipped (2–stage). Use GR1 and GR2 <G028#1, #2> for the 1st spindle
and up to 4–stage gears can be used.
GR21 1 : Selects the second-stage gear for the second spindle.
0 : Selects the first-stage gear for the second spindle.
GR31 1 : Selects the second-stage gear for the third spindle.
0 : Selects the first-stage gear for the third spindle.
2nd position coder
selection signal
PC2SLC <G028#7>
[Classification] Input signal
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
[Function] Position coder selection signal used for control.
PC2SLC 1 : Uses feedback pulses obtained by the second position coder for
control.
0 : Uses feedback pulses obtained by the first position coder for control.
When the second position coder is not installed, do not switch this signal
and always select the first position coder.
Spindle enable signal
ENB2<F038#2>
ENB3<F038#3>
[Classification] Output signal
[Function] These signals inform PMC of whether or not to perform output to the
second and third spindles in multi–spindle control.
The signals are used as a condition to stop the analog spindle, and are also
used for a PMC ladder sequence that is associated with rigid tapping. (See
Section 9.11.)
[Output condition] ENB2 1 : Outputs a value other than 0 to the second spindle control unit.
0 : Outputs 0 to the second spindle control unit.
ENB3 1 : Outputs a value other than 0 to the third spindle control unit.
0 : Outputs 0 to the third spindle control unit.
Spindle control signal by
PMC
1st spindle SIND, SSIN, SGN, <G033#7, #6, #5> (Input)
R12I∼R01I<G033#3∼G032#0> (Input)
2nd spindle SIND2, SSIN2, SGN2, <G035#7, #6, #5> (Input)
R12I2∼R01I2<G035#3∼G034#0> (Input)
3rd spindle SIND3, SSIN3, SGN3, <G037#7, #6, #5> (Input)
R12I3∼R01I3<G037#3∼G036#0> (Input)
[Classification] Input signal
[Function] The spindle motor of each spindle can be controlled by issuing commands
from the PMC. The speed command and polarity (rotation direction) of
a spindle motor can be controlled. Usually, CNC commands are used to
specify a speed and polarity. By using these signals, whether commands
issued from the CNC or PMC are to be used for this control can be
selected. Even when multi–spindle control is not being used, the signals
can be used to control the second and third spindles.
When multi–spindle control is being used, and TYPE–A is selected (bit
2 (MSI) of parameter No. 3709 is set to 0), the signals for the second and
third spindles cannot be used.
For details of each signal, see Section 15.4.
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Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G027 *SSTP3 *SSTP2 *SSTP1 SWS3 SWS2 SWS1
G028 PC2SLC GR2 GR1
G029 *SSTP GR31 GR21
G032 R08I R07I R06I R05I R04I R03I R02I R01I
G033 SIND SSIN SGN R12I R11I R10I R09I
G034 R08I2 R07I2 R06I2 R05I2 R04I2 R03I2 R02I2 R01I2
G035 SIND2 SSIN2 SGN2 R12I2 R11I2 R10I2 R09I2
G036 R08I3 R07I3 R06I3 R05I3 R04I3 R03I3 R02I3 R01I3
G037 SIND3 SSIN3 SGN3 R12I3 R11I3 R10I3 R09I3
F038 ENB3 ENB2
Parameter The parameters for the 1st spindle and the 1st position coder are the same
as usual. This section describes the parameters which are added by this
function.
#7 #6 #5 #4 #3 #2 #1 #0
3701 SS2
[Data type] Bit
SS2 The number of connections in serial spindle control
0: 1
1: 2
#7 #6 #5 #4 #3 #2 #1 #0
3702 EMS
[Data type] Bit
EMS Multi–spindle control is
0 : Used
1 : Not used
Note 1 If the multi–spindle control function is not required for one path in
two–path control, specify this parameter for the path to which the
multi–spindle control function need not be applied.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
3706 PCS
GTT
[Data type] Bit
PCS When multi–spindle control is applied to two tool posts in two–path
control, this parameter specifies whether a position coder feedback signal
from the other tool post is selectable, regardless of the state of the
PC2SLC signal (bit 7 of G028/bit 7 of G1028) of the other tool post:
0 : Not selectable.
1 : Selectable. (To select a position coder for the other tool post, the
SLPCA signal (bit 2 of G064) and the SLPCB signal (bit 3 of G064)
are used.)
NOTE
Multi–spindle control based on the same serial spindle must
be applied to both tool posts. Refer to 9.4 for details.
GTT Selection of a spindle gear selection method
0 : Type M.
1 : Type T.
NOTE
1 Type M:
The gear selection signal is not entered. In response to an
S command, the CNC selects a gear according to the speed
range of each gear specified beforehand in parameters.
Then the CNC reports the selection of a gear by outputting
the gear selection signal. The spindle speed corresponding
to the gear selected by the gear selection signal is output.
Type T:
The gear selection signal is entered. The spindle
speed corresponding to the gear selected by this signal is
output.
2 When the constant surface speed control option is selected,
type T is selected, regardless of whether this parameter is
specified.
3 When type T spindle gear switching is selected, the
following parameters have no effect:
No. 3705#2 SGB, No. 3751, No. 3752, No. 3705#3 SGT,
No. 3761, No. 3762, No. 3705#6 SFA, No. 3735, No. 3736
However, parameter No. 3744 is valid.
#7 #6 #5 #4 #3 #2 #1 #0
3707 P22 P21
P22 and P21: Gear ratio of spindle to second position coder
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Magnification P22 P21
1 0 0
Number of spindle revolutions
2 0 1 Magnification=
4 1 0 Number of position coder revolutions
8 1 1
#7 #6 #5 #4 #3 #2 #1 #0
3709 MSI
MSI In multi–spindle control, the SIND signal is valid
0 : Only when the first spindle is valid (SIND signal for the 2nd, 3rd
spindle becomes ineffective)
1 : For each spindle irrespective of whether the spindle is selected (Each
spindle has its own SIND signal).
3772 Maximum spindle speed
[Data type] Word type
[Unit of data] rpm
[Valid data range] 0 to 32767
This parameter sets the maximum spindle speed.
When a command specifying a speed exceeding the maximum speed of
the spindle is specified , or the speed of the spindle exceeds the maximum
speed because of the spindle speed override function, the spindle speed is
clamped at the maximum speed set in the parameter.
WARNING
1 When 0 is set in this parameter, the speed of the spindle is
not clamped.
2 When spindle speed command control is applied using the
PMC, this parameter has no effect, and the speed of the
spindle is not clamped.
NOTE
1 When the constant surface speed control option is selected,
the spindle speed is clamped at the maximum speed,
regardless of whether the G96 mode or G97 mode is
specified.
2 When the multi–spindle control option is selected (T series),
set the maximum speed for each spindle in the following
parameters:
Parameter No. 3772: Sets the maximum speed for the first
spindle.
Parameter No. 3802: Sets the maximum speed for the
second spindle.
Parameter No. 3822: Sets the maximum speed for the third
spindle.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
3802 Maximum speed of the second spindle
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
Parameter sets the maximum speed for the second spindle.
When a command specifying a speed exceeding the maximum speed of
the spindle is specified, or the speed of the spindle exceeds the maximum
speed because of the spindle speed override function, the spindle speed is
clamped at the maximum speed set in the parameter.
WARNING
1 When 0 is set in this parameter, the setting of parameter No.
3772 for the first spindle is used.
When 0 is set in parameter NO. 3772, the spindle speed is
not clamped.
2 When spindle speed command control is applied using the
PMC, this parameter has no effect, and the spindle speed
is not clamped.
NOTE
1 This parameter is valid when the multi–spindle control
option is selected.
2 When the constant surface speed control option is selected,
the spindle speed is clamped at the specified maximum
speed, regardless of whether the G96 mode or G97 mode
is specified.
3811 Maximum spindle speed for gear 1 of the second spindle
3812 Maximum spindle speed for gear 2 of the second spindle
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
Set the maximum spindle speed for each gear of the second spindle.
NOTE
These parameters are used for the multi–spindle control.
3820 Data for adjusting the gain of the analog output of the third–spindle speed
[Data type] Word
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
[Unit of data] 0.1%
[Valid data range] 700 to 1250
Set the data used for adjusting the gain of the analog output of the third
spindle speed.
NOTE
This parameter is used for controlling the multi–spindles.
3821 Offset voltage compensation value of the analog output of the third spindle speed
[Data type] Word
[Unit of data] Velo
[Valid data range] –1024 to 1024
Set the offset voltage compensation value of the analog output of the third
spindle speed.
1) Set 0 (standard setting) to this parameter.
2) Command a spindle speed that makes the spindle speed analog output
0.
3) Measure output voltage.
4) Set the following value to parameter No. 3821.
–8191 offset voltage (V)
Setting value =
12.5
5) After the parameter has been set, command a spindle speed whose
analog output becomes 0 and confirm the voltage becomes 0V.
3822 Maximum speed of the third spindle
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
This parameter sets the maximum speed for the third spindle.
When a command specifying a speed exceeding the maximum spindle
speed is specified, or the spindle speed exceeds the maximum speed
because of the spindle speed override function, the spindle speed is
clamped at the maximum speed set in the parameter.
WARNING
1 When 0 is set in this parameter, the setting of parameter No.
3772 for the first spindle is used. When 0 is set in parameter
No. 3772, the spindle speed is not clamped.
2 When spindle speed command control is applied using the
PMC, this parameter has no effect, and the speed of the
spindle is not clamped.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
NOTE
1 This parameter is valid when the multi–spindle control
option is selected.
2 When the constant surface speed control option is selected,
the spindle speed is clamped at the specified maximum
speed, regardless of whether the G96 mode or G97 mode
is set.
3831 Maximum spindle speed for gear 1 of the third spindle
3832 Maximum spindle speed for gear 2 of the third spindle
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
Set the maximum spindle speed for each gear of the third spindle.
NOTE
These parameters are used for muliti–s
Warning
WARNING
Do not switch between the first and second position coders
while a function that uses position coder feedback
information is being executed. That is, PMC signal PC2SLC
<G028#7> cannot be used while, for instance, a command
for feed per rotation or thread cutting is taking place.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Caution
CAUTION
1 If the primary spindle stop signal *SSTP for stopping all
selected (SWS1 to SWS3) spindles’ rotation is cleared, the
speed command is restored. A spindle not selected by
SWS1 to SWS3 and rotating at its previous speed, which is
stopped using its respective command *SSTP1 to *SSTP3,
cannot be restored to that speed when the signal is cleared.
2 Type A multi-spindle control differs from Type B in the
relationship between the SWS1 and SIND signals for the
first spindle. In Type A, SIND functions only when SWS1 is
set to “1”. In Type B, SIND functions whether SWS1 is “1”
or “0”; each spindle is selected by either of its respective
SWS or SIND signals being set to “1”.
Note
NOTE
1 The spindle orientation signal, spindle speed override
signals, and spindle stop signal *SSTP only function for
selected signals.
2 The S 12-bit code signals R01O to R12O outputs the state
of a selected spindle. If two or more spindles are selected
at the same time, the states of the first, second, and third
spindles are output in this order.
3 The multi-spindle function allows two position coder
interfaces to be used. But the number of actual speed
indications on the CNC screen does not change. The speed
based on the feedback information of the selected position
coder is displayed.
4 An SOR command has priority over S commands and
SIND-based rotation control from the PMC, and will cause
all selected spindle to perform orientation rotation.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11
RIGID TAPPING
9.11.1 In a tapping cycle (M series: G84/G74, T series: G84/G88), synchronous
General control is applied to the tapping operation of a tapping axis and the
operation of the spindle.
This capability eliminates the need to use a tool such as a float tapper, thus
enabling higher–speed, higher–precision tapping.
Whether a tapping cycle is an ordinary tapping cycle or rigid tapping cycle
is determined by the miscellaneous function code for rigid tapping M29.
(A different M code can be used by setting the parameters accordingly, but
M29 is used in the description given here.)
By setting the parameters, G codes for tapping cycles can be changed to
G codes for rigid tapping only. In this case, the CNC specifies M29
internally.
To perform rigid tapping, the following must be added to the ordinary
connections:
· Connection of a position coder to the spindles (described in 9.11.2)
· Addition of a sequence to the PMC (described in 9.11.6 and 9.11.7)
· Setting of related parameters (described in 9.11.8)
This section provides an example of M series connection.
To avoid duplicate descriptions, assume the following unless noted
otherwise:
⋅ G code for a tapping cycle
M series: G84 (G74) T series: G84 (G88)
⋅ Gear selection method
M series: M–type or T–type gear selection method
T series: T–type gear selection method only
⋅ Parameters used according to the number of gear stages (No. 5221
to No. 5224, No. 5231 to No. 5234, No. 5241 to No. 5244, No.
5261 to No. 5264, No. 5271 to No. 5274, No. 5281 to No. 5284,
No. 5291 to 5294, No. 5321 to No. 5324, etc.)
⋅ M series: Up to three stages T series: Up to four stages
(Shared by the second spindle. Up to two stages for the second
spindle.)
CAUTION
1 The description given in this section covers up to the fourth
axis.
2 Only when the M–type gear selection method is being used
with the M series, the maximum spindle speed for rigid
tapping must be set in parameter No. 3743, not parameter
Nos. 5241 to 5244, regardless of the number of gear stages.
The descriptions given in this section (such as spindle gear switching and
M–type/T–type) are based on the explanation given in Section 9.3. Refer
to Section 9.3 as necessary.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Specification of The differences in the specifications for rigid tapping for the M series and
M series/T series T series are described below.
Rigid tapping of M series The tapping cycle G84 and the reverse tapping cycle G74 can be used to
specify M series rigid tapping.
A tapping axis can be arbitrarily selected from the basic axes X, Y, and
Z, as well as axes parallel to the basic axes, by setting the corresponding
parameters accordingly (bit 0 (FXY) of parameter No. 5101).
The spindle operations of G84 and G74 are reversed with respect to each
other.
For rigid tapping, only the first spindle can be used.
The first spindle allows rigid tapping, even if the spindle is an analog or
serial spindle.
Rigid tapping of T series The face tapping cycle G84 and the side tapping cycle G88 can be used
to specify T series rigid tapping.
Depending on the rigid tapping command, rigid tapping can be performed
along the Z–axis (when G84 is used) or the X–axis (when G88 is used).
A reverse tapping cycle, like that supported by M series, is not available.
In addition to rigid tapping using the first spindle (either analog or serial),
rigid tapping using the second spindle (serial) is also possible when
multi–spindle control is being used.
For a two–path lathe, rigid tapping can be performed using a combination
of the spindle and tapping axis selected in each path.
Rigid tapping using a mixture of paths is not allowed. For example, rigid
tapping in combination of a tapping axis of tool post 1 and the spindle of
tool post 2, by issuing a tapping command to tool post 1, is not supported.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.2 As shown in the figure below a gear can be inserted between the spindle
Connection Among and spindle motor, and between the spindle and position coder.
Spindle, Spindle Motor,
and Position Coder
Spindle control
Error Spindle amplifier Spindle motor
counter
Gear ratio n:m
4 Position Gear ratio q:p Spindle
coder
1024 p/rev
(The 512 pulses/rev position coder is incorporated into some
spindle motors. When the serial spindle is used, the system
carries out conversion from 512 pulses/rev to 1024 pulses/rev.)
(1) Gear between spindle Up to three gear stages (M series) or four gear stages (1st spindle of T se-
and spindle motor ries), two gear stages (2nd spindle of T series) can be provided between
the spindle and the spindle motor. The gear ratio is arbitrary. The spindle
move distance per spindle motor rotation is different, based on the gear
ratio. The speed command to the spindle motor must be adjusted. See (2),
below, for additional information regarding a spindle motor incorporating
a position coder.
(2) Gear between spindle The position coder is used to detect the position of the spindle.
and position coder The gear ratio for the spindle and position coder is specified in the parame-
ter sets No. 5221 to No. 5223 and No. 5231 to No. 5233, or parameter set
PG1 and PG2 No. 3706 #0, #1, parameter P21, P22 (No. 3707 #0, #1) for
2nd spindle of T series. Which parameter set to use is specified by parame-
ter VGR No. 5200 #1.
⋅ Arbitrary gear ratio This is used if the gear ratio for the spindle motor and position coder
(VGR=1) (built-in or separate) is not 1:1, 1:2, 1:4, or 1:8, set VGR to 1 and set the
gear ratio using parameter No. 5221 to 5224.
When position coder is mounted on a spindle, the gear ratio for the spindle
motor and position coder cannot be changed by shifting the spindle motor
and spindle gears. Parameters No. 5221 to 5224 must all specify the same
value for the teeth of the individual spindle gears. Parameters No. 5231
to 5234 must all specify the same value for the teeth of individual position
coder gears.
The 1024 or 512 pulses/rev position coder is built into the spindle motor.
For the 512 pulses/rev version, specify double the number of teeth on each
gear for the position coder. (Double the number of teeth need not be
specified for the serial spindle.)
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
The M series allows up to three stages, regardless of which gear selection
method has been selected. (Parameter Nos. 5224 and 5234 cannot be
used.)
The T series supports up to four stages. (Set parameter Nos. 5221 to 5224
and 5231 to 5234.) For the T series, when the multi–spindle function is
used to perform rigid tapping with the second spindle, up to two stages
are supported. (Set parameter Nos. 5221, 5222, 5231, and 5232.)
Example)
Built–in position coder
Spindle
motor
1st gear set 30 : 70
2nd gear set 50 : 50
3rd gear set 70 : 30
Set value
Parame- 512p/rev 1024p/
rev Meaning
ter No. Position
Position
coder
coder
5221 70 Number of teeth of the 1st gear for the
spindle side
5222 50 Number of teeth of the 2nd gear for the
spindle side
5223 30 Number of teeth of the 3rd gear for the
spindle side
5231 60 Note) 30 Number of teeth of the 1st gear for the
position coder side
5232 100 Note) 50 Number of teeth of the 2nd gear for the
position coder side
5233 140 Note) 70 Number of teeth of the 3rd gear for the
position coder side
NOTE
Double value setting is not required for serial spindle.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
S Gear ratio is 1:1, 1:2, 1:4, If the gear ratio is either 1:1, 1:2, 1:4, and 1:8, it is set using parameters
1:8 (VGR=0) PG1 and PG2 (Nos. 3706 #0, #1). This applies if the position coder is
mounted in a spindle or built into a spindle motor when only one stage
gear is provided. .
For 2nd spindle of T series, set it to parameter P21, P22 (No.3707#0, #1).
Parameter Gear ratio
Detection unit
nit
PG2 PG1 Spindle Position coder
0 0 1 1 360/4096=0.08789 deg
0 1 1 2 360/40962=0.17578
deg
1 0 1 4 360/40964=0.35156
deg
1 1 1 8 360/40968=0.70313
deg
The spindle motor building in the 512 pulses/rev position coder uses the
values set forth in the following table. A serial spindle does not require
double-value setting; use the same values as for the spindle motor
building in the 1024 pulses/rev position coder.
Gear ratio Parameter Gear ratio
Detection
of spindle
Spindle unit
Built–in Spindle PG2 PG1 to position
motor (deg)
position coder
coder
d 1 1 0 1 1:2 0.17578
512p/rev
2 1 1 0 1:4 0.35156
4 1 1 0 1:8 0.70313
(3) Rigid tapping and If the M type gear selection method is selected, the CNC determines
machines with whether gears need changing using the gear change specification
multiple gears mentioned in section 9.3. If the gears need to be changed, the CNC
generates the S function code read signal SF (F007#2) and gear selection
signals GR10, GR20, and GR30 (F034#0-#2) to notify the PMC. Change
gears using the PMC, based on these signals.
If the T type gear selection method is selected, the CNC does not process
gear changes. When the CNC has the S function code, it outputs signal
SF and S function code signals S00 to S31 (F022#0-F025#7) to the PMC.
(However, parameter No. 3705 and its related parameters need to be set
for S code and SF signal output). Using the PMC, determine whether
gears need changing, and make the change if needed. Input gear selection
signals GR1 and GR2 <G028#1,#2> or GR21 <G029#0> for 2nd spindle
of T series for the selected gear, and notify the CNC of them.
To perform rigid tapping with the serial spindle, enter the clutch/gear
selection signals CTH1 and CTH2 (G070#3,#2 for the first spindle, and
G074#3, #2 for the second spindle) from the PMC. Notify the serial
spindle control unit of these signals via the CNC, irrespective of the gear
selection method.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Changing gears during rigid tapping requires a different process from that
for gear changes during normal machining. As described above, changing
gears conforms to the gear change specifications mentioned in section 9.3
when the M type gear selection method has been selected. With the T type
gear selection method, changing gears conforms to the logic programmed
in the PMC.
Regardless of the option’s selection, if the range in which the spindle
speed specified by the S function code does not correspond to the
currently selected gear, the gears are changed.
The following tables list the spindle speed ranges for each gear during
normal machining (assuming no machine restrictions) and rigid tapping:
Spindle speed range (normal machining)
Gear
Lower limit Upper limit
Low– 1 revolution Maximum low–speed gear speed =
speed Maximum spindle motor speed L%
gear Low–speed gear ratio
Medium Maximum low–speed Maximum medium–speed gear speed =
speed gear speed + 1 revo- Maximum spindle motor speed L%
gear lution Medium speed gear ratio
High– Maximum medium– Maximum high–speed gear speed =
speed speed gear speed +1 Maximum spindle motor speed L%
gear revolution High–speed gear ratio
NOTE
This table shows an example of three gears. L% indicates
a spindle motor protection constant (up to 100). L can be
specified for each gear using method B for changing in M
type gear selection method (bit 2 (SGB) of parameter No.
3705 =1).
Spindle speed range (during rigid tapping)
Gear
Lower limit Upper limit
Low– 1 revolution Maximum low–speed gear speed
speed Basic spindle motor speed +α
gear =
Low–speed gear ratio
Medium Maximum low–speed Maximum medium–speed gear speed
speed gear speed + 1 revo- Basic spindle motor speed +α
gear lution =
Medium–speed gear ratio
High– Maximum medium– Maximum high–speed gear speed
speed speed gear speed +1 Basic spindle motor speed +α
gear revolution =
High–speed gear ratio
701
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
NOTE
This table show an example of three gears. For the basic
spindle motor speed, refer to the spindle motor description
manual. “+ a” means that the spindle motor speed may
slightly exceed the basic spindle motor speed.
If the M type gear selection method is used, use gear change method B
(bit 3 (SGT) of parameter No. 3705 = 1) in the tapping cycle to specify
the following:
The table above shows the maximum low-speed gear speed during rigid
tapping for low-/medium-speed gear change position D (parameter No.
3761).
The table above shows the maximum medium-speed gear speed during
rigid tapping for medium-/high-speed gear change position E (parameter
No. 3762).
If the T type gear selection method is used, add the rigid tapping logic to
the logic programmed in the PMC.
See Section 9.3, “Spindle Control” for details of the spindle gear change
specifications.
The loop gain can be specified for each gear. Specify “0” for parameter
No. 5280 and specify loop gains for each gear for parameter Nos. 5281
to 5284. Unless “0” is specified for parameter No. 5280, the loop gains
for each gear are disabled, and the loop gain common to all gears, the
value of parameter No. 5280, is enabled.
Specify the time constant and the maximum spindle speed for each gear.
Use parameters Nos. 5261 to 5264 to specify the time constant.
Use parameters Nos. 5241 to 5244 to specify the maximum spindle speed.
For M type gear selection method, set the maximum spindle speed to
parameter No. 5243, irrespective of the number of gear stages used.
Setting bit 2 (TDR) of parameter No. 5201 to “1” enables setting of the
extraction time constant for each gear set. Specify the extraction time
constant for each gear in parameter Nos. 5271 to 5274.
If bit 1 (VGR) of parameter No. 5200 is set to “1”, the gear ratio for the
spindle and position coder can be set to anywhere between 1:32767 and
32767:1 in one-increment units for three gear sets with M series, four gear
sets with T series, or two gear sets with 2nd spindle of T series. However
1:8 to 8:1 is the recommended value.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9.11.3
Rigid Tapping
Specification
Feed rate In rigid tapping mode, the tapping axis is fed at a rate specified by F; the
spindle speed is S360(deg/min). Override is invalid for both of them.
An override of up to 200% can be applied to withdrawal operations by
setting bit 4 (DOV) of parameter No. 5200 to “1”, and setting an
appropriate override value in parameter RGOVR of No. 5211. The time
constant for withdrawal operations can be modified by bit 1 (TDR) of
parameter No. 5201; when it is set to “1”, the values in parameter Nos.
5271 to 5274 are used as the time constant for withdrawal.
Acceleration and Linear acceleration/deceleration is valid for rigid tapping.
deceleration
Override Override is invalid for rigid tapping. Fixed override can be applied to
withdrawal operations by setting bit 4 (DOV) of parameters No. 5200 or
RGOVR of No. 5211.
Dry run Dry run is valid for G84 (G74). When the dry run is applied to the tapping
axis speed of G84 (G74), tapping is performed. The spindle speed will
match the dry run speed.
Machine lock Machine lock is valid for G84 (G74).
When G84 (G74) is executed with the machine locked, however the
tapping axis and the spindle do not move.
Reset When the reset operation is performed during rigid tapping, the mode is
reset. The spindle motor goes to the ordinary mode, but G84 (G74) mode
is not reset.
Feed hold, interlock, and The feed hold, interlock, and single block functions are effective for G84
single block (G74).
The feed hold and single block functions in rigid tapping mode can be
nullified by setting bit 1 (FHD) of parameter No. 5200 to “1”.
As with the machine lock signal, the feed hold and single block functions
are also effective for the spindle indirectly, through tapping axis
operations.
Operation mode G84 (G74) can be executed only in the MEM and MDI modes.
Manual feed Rigid tapping cannot be performed in the manual feed mode.
Backlash compensation In rigid tapping mode, the backlash is compensated for the lost motion at
forward and reverse spindle rotations. Set it using parameter No. 5321
to No 5324. The backlash compensation is normally made for the tapping
axis.
703
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.4 For rigid tapping adjustment, the diagnosis screen displays information
Display Data on the related to rigid tapping.
Diagnosis Screen For part of the display data, the user can choose between two sets of data
items relating to the synchronization of the spindle and tapping axis by
setting bit 0 (DGN) of parameter No. 5204.
Common display data The following information items are displayed, regardless of the setting
of bit 0 (DGN) of parameter No. 5204:
· Spindle position deviation → Diagnosis No. 450
· Number of command pulses distributed to the spindle
(momentary value) → Diagnosis No. 451
· Cumulative number of command pulses distributed to the spindle
→ Diagnosis No. 454
Display of rigid tapping When bit 0 (DGN) of parameter No. 5204 is set to 0, the following
synchronization error information items are displayed.
(When DGN = 0)
(Diagnosis Nos. 452 and 453 are not displayed.)
· Spindle–converted move command difference → Diagnosis No. 455
· Spindle–converted position deviation difference → Diagnosis No. 456
· Synchronization error range → Diagnosis No. 457
Spindle–converted move command difference
spindle move command (tapping axis move command) 4096
=Σ Σ
gear ratio thread lead
Spindle–converted position deviation difference
spindle position deviation (tapping axis position deviation) 4096
=
gear ratio thread lead
Synchronization error range
= (maximum spindle–converted move position deviation difference on
the positive side)
– (maximum spindle–converted position deviation difference on the
negative side)
If a maximum allowable synchronization error range is set in parameter
No. 5214, the position deviation alarm during spindle movement (alarm
No. 741) is issued to indicate that the set synchronization error range has
been exceeded. (If 0 is set in parameter No. 5214, no check is performed
to detect whether the synchronization error range has been exceeded.)
Rigid tapping error When bit 0 (DGN) of parameter No. 5204 is set to 1, the following
display information items are displayed. (Diagnosis Nos. 455, 456, and 457 are
(error difference display) not displayed.)
(When DGN = 1)
⋅ Momentary error difference between the spindle and tapping axis
→ Diagnosis No. 452
⋅ Maximum error difference between the spindle and tapping axis
→ Diagnosis No. 453
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Diagnosis No. 0452 is cleared to “0” when rigid tapping mode is set or
canceled, and diagnosis No. 0453 is cleared to “0” in the positioning of
the rigid tapping cycle.
The following figure shows the tapping axis as the Z axis.
Z–axis
error
Zc
Ze
Speed 1 1
Zc = × × 102 (Theoretical value)
60 Gain Detection unit
Ze = Z–axis error counts (measured value)
Spindle
error
Sc
Se
Speed 360 1 1
Sc = × × 102 (Theoretical value)
60 Gain Detection unit
Se = Spindle error counts (measured value)
Speed : mm/min or inch/min
Gain : 0.01 s-1
Detection unit :mm, inch, or deg
Speed : rpm
Ze
DZ= 100 [%]
Zc
The error difference between the spindle and Z axis
Se can be obtained by DS–DZ. This value is sampled
DS= 100 [%] at intervals of 64 ms.
Sc
705
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Diagnosis screen
Spindle position
deviation 0450 SPINDLE MOTION ERROR
Spindle position deviation during rigid tapping
[Unit] Pulse
Number of pulses
distributed to the spindle
0451 SPINDLE MOTION PULSE
Number of pulses distributed to the spindle during rigid tapping
[Unit] Pulse
Error difference between
the spindle and tapping
axis (momentary value)
0452 RIGID ERROR
Momentary error difference between the spindle and tapping axis during
rigid tapping (signed)
[Unit] %
NOTE
This data item is displayed only when bit 0 (DGN) of
parameter No. 5204 is set to 1.
Error difference between
the spindle and tapping
axis (maximum)
0453 RIGID ERROR(MAX)
Maximum error difference between the spindle and tapping axis during
rigid tapping (absolute value)
[Unit] %
NOTE
This data item is displayed only when bit 0 (DGN) of
parameter No. 5204 is set to 1.
Cumulative number of
pulses distributed to the
spindle during rigid
tapping
0454 SPINDLE PULSE(SUM)
Cumulative number of pulses distributed to the spindle during rigid
tapping
[Unit] Pulse
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Spindle–converted move
command difference
during rigid tapping
(momentary value)
0455 SYNC. PULSE(SUM)
Momentary spindle–converted move during command difference be-
tween the spindle and the tapping axis during rigid tapping
[Unit] Pulse
NOTE
This data item is displayed only when bit 0 (DGN) of
parameter No. 5204 is set to 0.
Spindle–converted position
deviation difference during
rigid tapping
(momentary value)
0456 SYNC. ERROR
Momentary spindle–converted position deviation difference between the
spindle and the tapping axis during rigid tapping
[Unit] Pulse
NOTE
This data item is displayed only when bit 0 (DGN) of
parameter No. 5204 is set to 0.
Synchronization error
range during rigid tapping
(momentary value)
0457 SYNC. WIDTH
Synchronization error range during rigid tapping (maximum value)
[Unit] Pulse
NOTE
This data item is displayed only when bit 0 (DGN) of
parameter No. 5204 is set to 0.
707
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.5
Command Format
Command format for the The rigid tapping command format for the T series is described below.
T series For an explanation of the command format used with the M series, refer
to Section II.4.2 of the “Operator’s Manual for Machining Center
(B–62764EN) ”.
Gjj X(Z)__ C__ Z(X)__ R__ P__ F__ K__ (Mjj) ;
M code for C–axis
clamping
Number of repeats
Cutting feedrate
Dwell time at the bottom face of a
tapped hole and upon R point return
Specifies the position of an R point
Specifies the position of the bottom
face of a tapped hole
Specifies a tapping position.
G84 Front tapping cycle
G88 Side tapping cycle
The rigid tapping mode can be specified by using any of three methods:
D Specification of M29S**** before specifying a tapping cycle
D Specification of M29S****in the same block
D Enabling rigid tapping to be performed without specifying M29S****
When using the third method, specify S**** either before or in a block
containing G84 (G88).
Thus, the spindle stops, after which the tapping cycle specified next is
placed in rigid tapping mode.
Rigid tapping mode can be canceled by G80;. Note, however, that a G
code for another canned cycle, or a group 01 G code can also cancel rigid
tapping mode.
When rigid tapping is terminated by a command issued to cancel rigid
tapping mode, the spindle stops. (Output to the spindle is equivalent to
the specification of S0.)
A reset (by means of the RESET button or an external reset) can also
cancel rigid tapping mode. Note, however, that canned cycle mode is not
canceled by a reset.
D Specifying M29 before a block containing G84 (G88)
M29 S****;
GjjX (Z) __C__Z (X) __R__P__F__K__ (Mjj) ;
X (Z) __C__;
Rigid
X (Z) __C__; tapping
· mode
·
G80;
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
D Specifying M29 and G84 (G88) in the same block (Note, however, that
M29 and Mjj for C–axis clamping cannot be specified in the same
block.)
GjjX (Z) __Z (X) __R__P__F__K__M29****;
X (Z) __C__;
Rigid
X (Z) __C__;
tapping
· mode
·
G80;
D Converting G84 (G88) to a G code for rigid tapping (by setting bit 0
(G84) of parameter No. 5200 to 1)
GjjX (Z) __C__Z (X) __R_P_F_K_S**** (Mjj);
X (Z) __C__;
Rigid
X (Z) __C__;
tapping
· mode
·
G80;
Notes on the T series D
NOTE
1 In feed per minute mode, F_/S**** determines a thread
lead. In feed per rotation mode, F_ specifies a thread lead.
2 S**** must specify a value that does not exceed the value
set in the maximum spindle speed parameter (No. 5241 to
5244) for the gear to be used. Otherwise, P/S alarm No. 200
is issued in a block containing G84 (G88).
3 F_ must specify a value that does not exceed the maximum
cutting feedrate. When 0 is specified, P/S alarm No. 201 is
issued.
4 Between M29 and G84 (G88), S and a command for
movement along an axis must not be specified. Further,
M29 must not be specified in a tapping cycle. Otherwise,
P/S alarm Nos. 203 and 204 are issued, respectively.
709
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
G84⋅G85 ( Tapping cycle)
G84 (G88) (G98 mode) G84 (G88) (G99 mode)
Spindle Spindle
stop stop
Initial point
Motion 1
Motion 2 Motion 6
Spindle CW R point Spindle CW R point
Spindle Spindle
stop stop
Motion 3 Motion 5
Spindle CCW Spindle CCW
Z (X) point
P P
Spindle stop Spindle stop
Motion 4
Rapid traverse
Z (X) axis feed
P Dwell
CAUTION
During cutting feed along the Z–axis (X–axis), the feedrate
override is assumed to be 100%. The spindle speed
override is also assumed to be 100%. For a retract motion
(motion 5), a fixed override of up to 200% can be applied by
specifying bit 4 (DOV) of parameter No. 5200 and
parameter No. 5211 (RGOVR).
NOTE
G code system A does not include G88 (return to initial level)
and G99 (return to R point level). Return to the initial level
is always used.
710
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Rigid tapping in feed per Rigid tapping is classified into two types: rigid tapping in feed per
rotation mode rotation mode (G99) and rigid tapping in feed per minute mode (G98).
Example)
The example below specifies rigid tapping in feed per rotation mode for
cutting a thread with a lead of 1 mm at a spindle speed of 1,000 rpm.
O0001 ;
G99 ;
⋅
⋅
⋅
M29 S1000 ;
G84 Z–100. R–20. F1. ;
⋅
⋅
⋅
G80 ;
The example below specifies rigid tapping in feed per minute mode for
cutting the same thread at the same spindle speed as above. (In feed per
minute mode, F/S determines the thread lead.)
O0002 ;
G98 ;
⋅
⋅
⋅
M29 S1000 ;
G84 Z–100. R–20. F1000 ;
⋅
⋅
⋅
G80 ;
Units of F
Metric input Inch input Remarks
G98 1 mm/min 0.01 inch/min A fractional value
can be specified.
G99 0.0001 mm/ rev 0.000001 inch/rev A fractional value
can be specified.
NOTE
1 G98 and G99 are modal G codes. Upon power–up, G99
(feed per rotation mode) is set.
2 Even in feed per rotation mode, a pulse distribution
command is converted to a feed per minute command.
Thus, feed per rotation mode does not strictly implement
feed per rotation. Accordingly, even if the spindle stops for
some reason, the tapping axis (Z–axis or X–axis) does not
stop.
711
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.6
Signal
9.11.6.1
Signals for the rigid
tapping function
Rigid tapping signal
RGTAP <G061#0>>
[Classification] Input signal
[Function] When M29 (miscellaneous function for preparation for rigid tapping) is
specified, the PMC enters rigid tapping mode, then turns on this signal
to notify the CNC.
1 : The PMC enters in rigid tapping mode.
0 : The PMC does not enter rigid tapping mode.
For an explanation of placing the PMC in rigid tapping mode, see the
description of the interface with the PMC, given later.
This signal posts whether the PMC has entered rigid tapping mode. If this
signal is not set to 1, even when M29 is specified, a P/S alarm is issued in a
G84 (G74) block.
Spindle rotation
direction signals
RGSPM, RGSPP
<F065#1, #0>
(M series only)
[Classification] Output signal
[Function] During rigid tapping, these signals notify the PMC of whether the spindle
is rotating in the forward or reverse direction.
During rigid tapping, the spindle is:
RGSPP 1 : Rotating in the forward direction (CW).
0 : Not rotating in the forward direction.
RGSPM 1 : Rotating in the reverse direction (CCW).
0 : Not rotating in the reverse direction.
[Output condition] These signals are output when the spindle is rotating in rigid tapping
mode. This means that, even in rigid tapping mode, these signals are not
output, for example, when the spindle is being positioned to a hole
position, or a dwell operation is in progress at the bottom of a hole or at
an R point.
These signals are not output in the feed hold state or single block stop
state. When the spindle is placed in the interlock stop state, machine lock
state, or Z–axis ignore state, however, the spindle is not regarded as
having stopped; these signals are output.
These signals are valid only in rigid tapping mode. In normal spindle
control, these signals are not output; both RGSPP and RGSPM are set to
“0”.
712
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Rigid tapping
in–progress signal
RTAP <F076#3>
[Classification] Output signal
[Function] This signal notifies the PMC that rigid tapping mode is set.
RTAP 1 : Rigid tapping mode is currently set.
0 : Rigid tapping mode is not currently set.
By latching M29, the PMC knows that rigid tapping mode has been
specified, and thus performs the required processing on the PMC side.
This signal can substitute for the latching of M29. Even in this case,
however, FIN for M29 cannot be omitted.
9.11.6.2
Signals related to S code
output
Spindle enable signal
ENB <F001#4>
Second spindle enable
signal
ENB2 <F001#4>
(T series only)
[Classification] Output signal
[Function] These signals post whether the spindle output is 0. In rigid tapping mode,
these signals are used to cancel rigid tapping in a PMC sequence
associated with rigid tapping.
For details, see the explanation of the interface with the PMC, given later.
Spindle–speed function
code signals
(binary output)
S00 to S31
<F022 to F025>
Spindle–speed function
strobe signal
SF <F007#2>
[Classification] Output signal
[Function] These signals send S codes specified for the CNC, in binary format, to the
PMC.
[Output condition] When an S code is specified, the specified value is output, in binary
format, with the signals. Upon the completion of output, the SF signal
is set to “1”.
713
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Before rigid tapping can be performed, however, parameter setting is
required to output these signals, as described below.
M series: SF output depends on the gear selection method, as described
below.
[1] M–type gear selection method
SF output depends on bit 6 (SFA) of parameter No. 3705.
[2] T–type gear selection method
SF output depends on the setting of bit 5 (NSF) of parameter No.
3705.
T series: The following parameter needs to be set to output S codes and
SF: Bit 4 (EVS) of parameter No. 3705 = 1
In rigid tapping, when SF is to be used by the PMC to read an S code
output signal for gear switching or output switching, set the above
parameters as required.
NOTE
1 The timing charts, given later, give examples of gear
switching by setting the parameters as follows:
M series: SFA = 0, NSF = 0
T series: EVS = 1
2 When the constant surface speed control function is being
used, an S code (specifying a surface speed) used for
constant surface control (G96) is output. Such an S code
can be distinguished from an S code used for specifying a
rotation speed. One method is to use, for example, the
constant surface speed control in–progress signal (F002#2)
for the processing performed on the PMC side. Another
method is to mask the S code and SF signal, output by
setting bit 0 (ESF) of parameter No. 3705.
9.11.6.3
Signals related to gear
switching
Gear selection signals
(output)
GR30, GR20, GR10
<F034#2, #1, #0>
(M series only)
[Classification] Output signal
[Operation] When M–type gear selection is being used, these signals are used in a
PMC sequence for rigid tapping.
The signals post, to the PMC, information about a spindle gear to be used,
according to the value of S**** specified at the execution of G84 (G74).
As gear switching becomes necessary, the states of the signals change
together with the SF signal.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
The PMC should perform gear switching according to the information
posted by the signals.
Reference information: The table below indicates the relationship
between the output signals and gear selection.
GR3O GR2O GR1O
1st (low) speed gear × × f
2nd (medium) speed gear × f ×
3rd (high) speed gear f × ×
Gear selection signals
(input)
GR2, GR1 <G028#2, #1>
[Classification] Input signal
[Operation] When T–type gear selection is being used, these signals are used in a PMC
sequence for rigid tapping.
The signals post, to the CNC, information about a spindle gear to be used.
Reference information: The table below shows the relationship
between the output signals and spindle gear
selection.
GR2 GR1
1st (low) speed gear × ×
2nd (medium)
× f
speed gear
3rd (high) speed f ×
gear
4th (high) speed f f ← In M series rigid tapping, the specifi-
gear cation of the 4th (high) speed gear
is invalid. If specified, the system
assumes that the 3rd (high) speed
gear has been specified.
Gear selection signal
(input)
GR21 <G029#0>
(T series only)
[Classification] Input signal
[Operation] When rigid tapping with the second spindle is being performed (for the
T series only), the signal is used in a PMC sequence.
The signal notifies the CNC of spindle gear information when the second
spindle has been selected.
The input signal is related to gear selection as described below.
GR21 1 : The second stage is currently selected as the second spindle gear.
0 : The first stage is currently selected as the second spindle gear.
GR21
1st speed gear ×
2nd speed gear f
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
When a serial spindle is used, the serial spindle clutch/gear selection
signals (G070#3, #2 for the first spindle, and G074#3, #2 for the second
spindle) must be set in addition to the setting of the gear selection signal
described above.
9.11.6.4
Signals related to
second spindle rigid
tapping
Gear selection signal See the description of the signals related to gear switching, given above.
(input)
GR21 <G029#0>
(T series only)
Signals related to
multi–spindle control
Spindle selection signals
SWS1, SWS2
<G027#0, #1>
Rigid tapping spindle
selection signals
RGTSP2, RGTSP1
<G061#5, #4>
(T series only)
[Classification] Input signal
[Operation] SWS1 and SWS2 are used to transfer spindle commands when the
multi–spindle control option is used. In rigid tapping, the signals can be
shared to select a spindle to be used for rigid tapping. (The signals can
be used for this purpose when bit 7 (SRS) of parameter No. 5200 is set
to 0.)
RGTSP2 and RGTSP1 are used to select a spindle used for rigid tapping,
independently of the SWS1 and SWS2 signals, when the multi–spindle
control option is being used. (The RGTSP2 and RGTSP1 signals can be
used when bit 7 (SRS) of parameter No. 5200 is set to 1. These signals are
supported only by the T series.)
See the tables below for details of the settings of these signals.
When bit 7 (SRS) of parameter No. 5200 is set to 0, to select a spindle to be
used for rigid tapping, set the signals as indicated below.
Signal state
Spindle used
sed for rigid tapping
SWS1 SWS2
First spindle “1” “1”
First spindle “1” “0”
Second spindle “0” “1”
P/S alarm No. 205 is issued. “0” “0”
716
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
When bit 7 (SRS) of parameter No. 5200 is set to 1, to select a spindle to be
used for rigid tapping, set the signals as indicated below.
Signal state
Spindle used
sed for rigid tapping
RGTSP1 RGTSP2
First spindle “1” “1”
First spindle “1” “0”
Second spindle “0” “1”
WARNING
These signals must be applied before the command for rigid
tapping (M29 S....; G84 X...) is specified. The states of
these signals must not be changed before rigid tapping has
been completed.
Spindle–by–spindle stop
signals
*SSTP1, *SSTP2
<G027#3, #4>
[Classification] Input signal
[Operation] These signals are used to stop each spindle when the multi–spindle
control option is used. In a PMC sequence for rigid tapping, the ENB and
ENB2 signals are used. Accordingly, the logic of the signals used for a
spindle selected to perform rigid tapping must match the logic of the
spindle stop signal *SSTP.
*SSTP1 1 : The output to the first spindle does not specify 0 rpm.
0: The output to the first spindle specifies 0 rpm.
*SSTP2 1 : The output to the second spindle does not specify 0 rpm.
0: The output to the second spindle specifies 0 rpm.
Second position coder
selection signal
PC2SLC <G028#7>
[Classification] Input signal
[Operation] This signal is used to select the second position coder when the
multi–spindle control option is being used. Note, however, that it cannot
be used with a spindle selected to perform rigid tapping.
1 : Control is exercised using a feedback pulse signal from the second
position coder.
0 : Control is exercised using a feedback pulse signal from the first
position coder.
For rigid tapping, this signal is not used. Instead, a position loop is
constructed by combining the first spindle with the first position coder, or
by combining the second spindle with the second position coder.
717
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
However, the display of the actual speed is switched by this signal, even
during rigid tapping.
9.11.6.5
Signal addresses
#7 #6 #5 #4 #3 #2 #1 #0
G027 *SSTP2 *SSTP1 SWS2 SWS1
G028 PC2SLC GR2 GR1
G029 GR21
G061 RGTSP2 RGTSP1 RGTAP
F001 ENB
F007 SF
F034 GR3O GR2O GR1O
F038 ENB2
F065 RGSPM RGSPP
F076 RTAP
9.11.6.6 The following describes some notes in designing the interface with the
Notes on interface with PMC.
the PMC
Rigid tapping mode The PMC must manage rigid tapping mode as follows: rigid tapping
management and ENB mode is set using M29, and is canceled upon the issue of a reset or at the
(or ENB2) falling edge of the spindle enable signal ENB in rigid tapping mode. ENB
is used during rigid tapping in this way, so the spindle stop signal *SSTP
must not be set to “0”.
However, *SSTP and SOR may be used for gear switching. To do so,
ensure that the PMC does not cancel rigid tapping mode on a falling edge
of ENB while *SSTP is “0”. Rigid tapping mode may be set on a rising
edge of the RTAP signal instead of by using M29, and canceled on a
falling edge of the RTAP signal instead of the ENB signal.
In rigid tapping using the second spindle with the T series, the ENB2
signal must be used for rigid tapping mode management.
Controlling spindle When the SIND signal is set to “1”, spindle output is controlled by the
output by the PMC signals (SSIN, SGN, R1I to R12I) output from the PMC.
At this time, the effect of ENB is as described above. In addition, when
rigid tapping mode is canceled in a block containing G80;, the momentary
rotation of the spindle, caused by a delay in the PMC processing, can
result. Accordingly, the PMC’s control over spindle output must be
disabled in rigid tapping mode by setting SIND to “0”.
718
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
For the same reason, the PMC’s control over second spindle output must
be disabled in rigid tapping mode by setting SIND2 to “0”.
T–type gear selection When T–type gear selection is used, the PMC must determine whether
method gear switching is to be performed, and subsequently perform gear
switching as required. For this purpose, each time a spindle–speed
function code is specified, the spindle–speed function code read signal
(SF) and spindle–speed function code signals (S00 to S31) must be output
to the PMC. The required parameter settings are described below.
⋅ M series: Set bit 5 (NSF) of parameter No. 3705 to 0 to output SF.
⋅ T series: Set bit 4 (EVS) of parameter No. 3705 to 1 to output SF.
Gear switching timing In general, a block containing M29 (miscellaneous function for
preparation for rigid tapping) specifies S****, S**** being output when
a block containing G84 (G74) is executed. This means that gear switching
is performed in the block specifying G84 (G74).
When rigid tapping mode M29 (miscellaneous function for preparation for rigid tapping) and S****
is specified specify rigid tapping mode. When M29 is accepted by the PMC, the
following processing must be performed:
Stop the spindle when it is rotating.
Check that the spindle has stopped completely, then set the rigid
tapping signal RGTAP <G061#0> to on.
Activate the spindle motor. Activate the motor so that a positive speed
command rotates the spindle in the forward direction (CCW when
viewed from the – side of the tapping axis).
Return FIN at least 250 ms after activation.
NOTE
The condition “at least 250 ms after activation” results from
there being no way of checking the completion of spindle
motor activation. Therefore, this wait period serves as an
alternative. The time required for activation to be completed
varies with the spindle motor and amplifier. Therefore, this
value of 250 ms is given as a guideline only.
In an M29 block, S**** is not executed, merely being read in. S**** is
executed in a G84 block. Spindle output is equivalent to the specification
of S0.
The timing chart is shown in the chart indicating the execution of G84
(G74).
Execution of G84 (G74) When M29S****; is specified, S**** is read in, spindle output being
equivalent to the specification of S0;. S**** is output when G84 (G74)
is executed. Thus, the processing described below is performed.
719
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
When M–type gear When using a machine that features multiple gear stages for use with the
selection is used spindle motor and spindle, and S**** is outside the previously selected
gear range, the spindle–speed function strobe signal SF <F007#2> and
gear selection signals (output) GR30, GR20, GR10 <F034#2, #1, #0> are
output to the PMC.
At this time, perform gear switching at the PMC.
When T–type gear The spindle–speed function strobe signal SF <F007#2> and
selection is used spindle–speed function code signals S00 to S31 <F022 to F025> are
output to the PMC. (However, parameter setting is required to enable
output of the S codes and SF signal. See the description of each bit of
parameter No. 3705.)
At this time, the PMC must determine whether gear switching is to be
performed, and perform gear switching as required. The selected gear
must be reflected in the gear selection signals (input) GR2 and GR1
<G028#2, #1> for notification to the CNC.
From GR2 and GR1, the CNC determines which gear is selected.
However, note the difference between the M series and T series, as
described below.
M series: Up to three gear stages are supported. If the fourth stage is
selected, the system assumes that the third gear has been
selected.
T series: Up to four gear stages are supported for the first spindle, and
up to two gear stages for the second spindle. (The gear
selection for the second spindle is notified to the CNC by the
signal GR21 <G029#0>.)
An S code is output in the first block (positioning to tapping position) of
G84 (G74) execution. However, the spindle motor position loop is closed
in the next block (R point positioning). Accordingly, spindle speed offset
must be adjusted accurately until the position loop has been closed in the
second block of G84 (G74) execution after the PMC activates the spindle
motor with M29. Otherwise, the spindle motor may rotate slightly. (This
applies only to an analog spindle. No offset adjustment is required for a
serial spindle.)
Rigid tapping mode may be specified by specifying M29 before G84,
specifying M29 and G84 in the same block, or by specifying G84 as a G
code for rigid tapping. In each case, PMC processing is the same. (The
M29 code is always output.)
720
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9.11.7 The timing chart for rigid tapping specification depends on the method
Timing Charts for Rigid used to specify rigid tapping mode, the gear selection method (M–type or
T–type), and whether to perform gear switching.
Tapping Specification
From the table, find the appropriate timing chart (Fig. 9.11.7.1 (a) to Fig.
9.11.7.3 (d)) and apply the information it contains as necessary.
Specification method
Gear
selection
Gear By parameter setting,
method M29 and G84 (G74) are
switching M29 is specified before G84 (G74) is specified as
M–type specified in the same
G84 (G74). a G code for rigid
T–type block.
tapping.
Not performed Fig. 9.11.7.1 (a) Fig. 9.11.7.2 (a) Fig. 9.11.7.3 (a)
M–type
M–ty e
Performed Fig. 9.11.7.1 (b) Fig. 9.11.7.2 (b) Fig. 9.11.7.3 (b)
Not performed Fig. 9.11.7.1 (c) Fig. 9.11.7.2 (c) Fig. 9.11.7.3 (c)
T–ty e
T–type
Performed Fig. 9.11.7.1 (d) Fig. 9.11.7.2 (d) Fig. 9.11.7.3 (d)
NOTE
For more information about the M/T type gear selection
method, see Section 9.3 SPINDLE CONTROL. Note the
following:
T series: T–type only
M series: M–type when constant surface speed control
is not being used and bit 4 (GTT) of
parameter No. 3706 is set to 0
T–type when constant surface speed control
is being used, or bit 4 (GTT) of
parameter No. 3706 is set to 1
721
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.7.1
When M29 is specified before G84 (G74)
M type gear selection method
M29
RTAP
First block Second block
G84 (G74)
ENB
To be masked to the second
block
Spindle
output
SF
GR1O
GR2O
GR3O
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Excitation
SFR
Position loop
Fig. 9.11.7.1 (a) Gear is not changed
722
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
M29
RTAP
First block Second block
G84 (G74)
ENB
To be masked to the
second block
Spindle *Gear
output change
motion
SF
GR1O
GR2O
GR3O
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Gear change
Excitation SFR
Position loop
Note This time chart show an example where the gear has shifted from low to middle gear. One of the gear select signals (GR1O,
GR2O, GR3O) has turned from “1” to “0”, and one of the two remaining signals has turned from “0” to “1”. This changes
the gear.
Fig. 9.11.7.1 (b) When gear change is performed (From low to middle gear)
723
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
T type gear selection method
M29
RTAP
First bllock Second block
G84 (G74)
ENB
To be masked to the second block
Spindle
output
SF
S code
output
GR1
GR2
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Excitation SFR
Position loop
Fig. 9.11.7.1 (c) Gear change is not performed
724
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
M29
RTAP
First block Second block
G84 (G74)
ENB
To be masked to the
second block
Spindle *Gear
output change
motion
SF
S code output
GR1
GR2
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Gear change
Excitation SFR
Position loop
Note This time chart shows an example where the gear has changed from low to middle gear. The PMC selects a required gear
through an S code output and selects the gear using the GR1 and GR2 signals to inform CNC of the selected gear.
Fig. 9.11.7.1 (d) When gear–change is performed (low to middle gear)
725
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.7.2
M29 and G84 (G74) are specified in the same block
M type gear selection
M29
RTAP
First block Second block
G84 (G74)
ENB
To be masked to the second block
Spindle
output
SF
GR1O
GR2O
GR3O
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Excitation SFR
Position
loop
Fig. 9.11.7.2 (a) When gear–change is not performed
726
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
M29
RTAP
First block Second block
G84 (G74)
ENB
To be masked to the
second block
Spindle
output
SF
GR1O
GR2O
GR3O
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Gear change
Excitation SFR
Position loop
Note This time chart shows an example where the gear has shifted from middle high gear. One of the gear select signals (GR1O,
GR2O, GR3O) has turned from “1” to “0”, and one of the two remaining signals has tuned from “0” to “1”. This changes
the gear.
Fig. 9.11.7.2 (b) When gear–change is performed (middle to high)
727
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
T type gear selection method
M29
RTAP
First block Second block
G84 (G74)
ENB
To be masked to the
second block
Spindle
output
SF
S code
output
GR1
GR2
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Excitation SFR
Position loop
Fig. 9.11.7.2 (c) When gear change is not performed
728
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
M29
RTAP
First block Second block
G84 (G74)
ENB
To be masked to the
second block
Spindle
outpout
SF
S code out-
put
GR1
GR2
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Gear change
Excitation SFR
Position loop
Note This time chart shows an example where the gear has changed from middle to high gear. The PMC selects a required gear
through an S code output and selects the gear using the GR1 and GR2 signals to inform CNC of the selected gear.
Fig 9.11. 7.2 (d) When gear–change is performed (middle to high gear)
729
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.7.3
Specifying G84 (G74) for rigid tapping by parameters
M type gear selection
M29
RTAP
First block Second block
G84 (G74) M29 is commanded
internally.
ENB
To be masked to the
second block
Spindle
output
SF
GR1O
GR2O
GR3O
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Excitaiton SFR
Position loop
Fig. 9.11.7.3 (a) When gear–change is not performed
730
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
M29
RTAP
First block Second blcok
G84 (G74) M29 is commanded
internally.
ENB
To be masked to the
second block
Spindle
output
SF
GR1O
GR2O
GR3O
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Gear change
Excitation SFR
Position loop
Note This time chart shows an example where the gear has shifted from high to low gear. One of the gear select signals (GR1O,
GR2O, GR3O) has turned from “1” to “0”, and one of the two remaining signals has turned from “0” to “1”. This changes
the gear.
Fig. 9.11.7.3 (b) When gear change is performed (high to low gear)
731
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Type gear selection method
M29
RTAP
First block Second block
G84 (G74) M29 is commanded
internally.
ENB
To be masked to the second block
Spindle
outoput
SF
S code
output
GR1
GR2
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Excitation SFR
Position loop
Fig. 9.11.7.3 (c) When gear change is not performed
732
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
M29
RTAP
First blcok Second block
G84 (G74) M29 is commanded
internally
ENB
To be masked to the
second blcok
Spindle
output
SF
S code
output
GR1
GR2
*SSTP
SOR
RGTAP 250ms
or more
FIN
Rotation
Gear change
Excitation SFR
Position loop
Note This time chart shows an example where the gear has changed from high to low gear. The PMC selects a required gear
through an S code output and inputs the selected gear using the GR1 and GR2 signals to inform CNC of the selected gear.
Fig. 9.11.7.3 (d) When gear–change is performed (high to low gear)
733
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.7.4 When rigid tapping is completed, the mode is canceled if a G code (such
Timing to cancel rigid as G80, canned cycle G code, or Group 01 G code) is issued.
tapping mode The spindle output is produced in the same way as executing S0. Cancel
the PMC rigid tapping mode at the falling edge of the ENB signal (ENB2
signal for 2nd spindle of T series) by de-energizing the spindle; then turn
off the rigid tapping mode signal. The system goes to the next block after
confirming that the signal is off.
When gear change is performed using *SSTP and SOR, the ENB signal
can be either “1” or “0”. Do not cancel the PMC’s rigid tapping mode at
the falling edge of the ENB signal under these circumstances. The
position loop is also canceled.
When the CNC is reset, the PMC’s rigid tapping mode must be canceled.
When CRG (parameter no. 5200#2) is “1”, the system goes directly to the
next block without checking that the rigid tapping signal is “0”. Set CRG
to “1” for systems in which the rigid tapping signal is always “1”.
G80
(or G code of group 01)
RTAP
ENB (orENB2)
Spindle output
RGTAP
Rotation
Excitation
Position loop
734
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
WARNING
1 If rigid tapping mode is canceled by a Group 01 G code,
such as G00 or G01, the block containing the G code is
executed at the same time the ENB signal is turned to “0”.
Therefore, if a block contains an M code for controlling the
spindle, an error may occur during processing in the PMC.
2 When CRG (Parameter No. 5200#2) is 1, if the next block
contains an M code for controlling the spindle, an error may
occur during processing in the PMC, when:
⋅ Rigid tapping mode is canceled by issuing G80
⋅ Rigid tapping mode is canceled by issuing a Group 01 G
code , such as G00 or G01
NOTE
Rigid tapping mode is canceled as described above
regardless of the gear selection method of M–type or
T–type.
735
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.8
Parameter #7 #6 #5 #4 #3 #2 #1 #0
3705 EVS ESF
SFA NSF SGT ESF
[Data type] Bit
ESF When the spindle control function (S analog outpu or S serial output) is
used, and the consatant surface speed control function is used or bit 7
(GTT) of parameter No. 3705 is set to 1:
0 : S codes and SF are output for all S commands.
1 : S codes and SF are not output for an S command in constant surface
speed control mode (G96 mode) or for an S command used to specify
maximum spindle speed clamping (G50S–––;).
NOTE
For the T system, this parametar is enabled when bit 4
(EVS) of parameter No. 3705 is set to 1.
For the M series, SF is not output:
· For an S command used to specify maximum spindle
speed clamping (G92S–––;) in constant surface speed
control mode
· When bit 5 (NSF) of parameter No. 3705 is set to 1
SGT Gear switching method during tapping cycle (G84, G74)
0 : Method A (Same as normal gear switching method)
1 : Method B (Gears are switched during tapping cycle according to the
spindle speed set in parameters 3761 and 3762)
EVS When the spindle control function (S analog output or S serial output) is
used, S codes and SF are:
0 : Not output for an S command.
1 : Output for an S command.
NOTE
The output of S codes and SF for an S command in constant
surface speed control mode (G96), or for an S command
used to specify maximum spindle speed clamping
(G50S–––;) depends on the setting of bit 0 (ESF) of
parameter No. 3705.
NSF: When an S code command is issued in constant surface–speed control,
0 : SF is output.
1 : SF is not output:
SFA: The SF signal is output:
0 : When gears are switched
1 : Irrespective of whether gears are switched
736
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
#7 #6 #5 #4 #3 #2 #1 #0
3706 PG2 PG1
GTT PG2 PG1
[Data type] Bit
PG2, PG1 Gear ratio of spindle to position coder
Magnifi- PG2 PG1
cation
1 0 0 Magnification =
2 0 1 Number of spindle revolutions
4 1 0 Number of position coder revolutions
8 1 1
GTT Selection of a spindle gear selection method
0: Type M
1 : Type T
NOTE
1 Type M:
The gear selection signal is not entered. In response to an
S command, the CNC selects a gear according to the speed
range of each gear specified beforehand in a parameter.
Then the CNC reports the selection of a gear by outputting
the gear selection signal. The spindle speed corresponding
to the gear selected by the gear selection signal is output.
Type T:
The gear selection signal is entered. The spindle speed
corresponding to the gear selected by this signal is output.
2 When the constant surface speed control option is selected,
type T is selected, regardless of whether this parameter is
specified.
3761
Spindle speed when switching from gear 1 to gear 2 during tapping
3762
Spindle speed when switching from gear 2 to gear 3 during tapping
[Data type] Word
[Unit of data] rpm
[Valid data range] 0 to 32767
When method B is selected (SGT,#3 of parameter 3705, is set to 1) for the
tapping cycle gear switching method, set the spindle speed when the gears
are switched.
737
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Spindle motor speed
Max. output (4095, 10V)
Spindle motor
max. clamp speed
(Parameter No. 3736)
Spindle motor
min. clamp speed
(Parameter No. 3735) Spindle speed
command
Max. speed Max. speed Max. speed (S command)
at gear1 at gear2 at gear3
parameter parameter parameter
No. 3741 No. 3742 No. 3743
Speed at gear 1–2 Speed at gear 2–3
change point change point
Parameter Parameter
No. 3761 No. 3762
#7 #6 #5 #4 #3 #2 #1 #0
5101
FXY
[Data type] Bit
FXY The drilling axis in the drilling canned cycle is:
0 : Always the Z–axis
1 : The axis selected by the program
NOTE
In the case of the M series, this parameter is valid only for
the drilling canned cycle in the Series 15 format.
#7 #6 #5 #4 #3 #2 #1 #0
5200 SRS FHD DOV SIG CRG VGR G84
FHD PCP DOV SIG CRG VGR G84
[Data type] Bit
G84 Method for specifying rigid tapping
0 : An M code specifying the rigid tapping mode is specified prior to the
issue of the G84 (or G74) command. (See parameter No. 5210).
738
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
1 : An M code specifying the rigid tapping mode is not used. (G84
cannot be used as a G code for the tapping cycle; G74 cannot be used
for the reverse tapping cycle.)
VGR Any gear ratio between spindle and position coder in rigid tapping
0 : Not used (The gear ratio is set in parameter No. 3706.)
1 : Used (The gear ratio is set by parameters Nos. 5221 through 5224 and
5231 through 5234.)
CRG Rigid mode when a rigid mode cancel command is specified (G80, G01
group G code, reset, etc.)
0 : Canceled after rigid mode signal RGTAP is set to 0.
1 : Canceled before rigid mode signal RGTAP is set to 0.
SIG When gears are changed for rigid tapping, the use of SIND <G032 and
G033> is
0 : Not permitted.
1 : Permitted.
DOV Override during extraction in rigid tapping
0 : Invalidated
1 : Validated (The override value is set in parameter No. 5211.)
PCP Rigid tapping
0 : Used as a high–speed peck tapping cycle
1 : Not used as a high–speed peck tapping cycle
FHD Feed hold and single block in rigid tapping
0 : Invalidated
1 : Validated
SRS To select a spindle used for rigid tapping in multi–spindle control:
0 : The spindle selection signals SWS1 and SWS2 (bits 0 and 1 of G027)
are used. (These signals are used also for multi–spindle control.)
1 : The rigid tapping spindle selection signals RGTSP1 and RGTSP2
(bits 4 and 5 of G061) are used. (These signals are provided expressly
for rigid tapping.)
#7 #6 #5 #4 #3 #2 #1 #0
5201 TDR
TDR NIZ
[Data type] Bit
NIZ Smoothing in rigid tapping is:
0 : Not performed.
1 : Performed.
TDR Cutting time constant in rigid tapping
0 : Uses a same parameter during cutting and extraction (Parameter Nos.
5261 through 5264)
1 : Not use a same parameter during cutting and extraction
Parameter Nos. 5261 to 5264: Time constant during cutting
Parameter Nos. 5271 to 5274: Time constant during extraction
739
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
5202
ORI
NOTE
When this parameter is set, the power must be turned off
before operation is continued.
[Data type] Bit
ORI When rigid tapping is started:
0 : Spindle orientation is not performed.
1 : Spindle orientation is performed.
NOTE
This parameter can be used only for a serial spindle.
The spindle orientation is a zero return in the serial spindle
servo mode The stop position can be changed by serial
spindle parameter No. 4073.
#7 #6 #5 #4 #3 #2 #1 #0
5204 DGN
NOTE
When this parameter is set, the power must be turned off
before operation is continued.
[Data type] Bit
DGN On the diagnosis screen:
0 : A rigid tapping synchronization error is displayed. (Nos. 455 to 457)
1 : An error difference between the spindle and tapping axis is displayed.
(Nos. 452 and 453)
5210 Rigid tapping mode specification M code
[Data type] Byte
[Valid data range] 0 to 255
This parameter sets an M code that specifies the rigid tapping mode.
To set an M code larger than 255, set it to parameter No. 5212.
NOTE
The M code is judged to be 29 (M29) when “0” is set.
740
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
5211 Override value during rigid tapping extraction
[Data type] Byte
[Unit of data] 1 %
[Valid data range] 0 to 200
The parameter sets the override value during rigid tapping extraction.
NOTE
The override value is valid when DOV in parameter No.
5200 is “1”.
5212 M code that specifies a rigid tapping mode
[Data type] Two–word
[Unit of data] Integer
[Valid data range] 0 to 65535
This parameter sets the M code that specifies the rigid tapping mode.
The M code that specifies the rigid tapping mode is usually set by
parameter 5210. To use an M code whose number is greater than 255,
specify the code number with parameter 5212.
NOTE
If the setting of this parameter is 0, the M code specifying the
rigid tapping mode is determined by the setting of parameter
5210. Otherwise, it is determined by the setting of
parameter 5212. The setting of parameter 5212 must
always be within the above valid range.
5213
Return or clearance in peck tapping cycle
[Data type] Word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 0 to 32767
This parameter sets the return or clearance in the peck tapping cycle.
741
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
When bit PCP in parameter No. 5200 is 0 When bit PCP in parameter No. 5200 is 1
(High–speed peck tapping cycle) (Peck tapping cycle)
q : Cutting q : Cutting
d : Return d : Clearance
ÄÄ R
ÄÄ R
ÄÄ ÄÄ
q point q point
ÄÄ ÄÄ
d d
ÄÄ
ÄÄ
q
q
d
ÄÄ
ÄÄ
q
q
d
Z Z
point point
5214 Rigid tapping synchronization error range setting
[Data type] Word
[Unit of data] Detection unit
[Valid data range] 0 to 32767
This parameter sets an allowable synchronization error range for rigid
tapping.
When the synchronization error exceeds the allowable range set with this
parameter, alarm No. 741 is issued. Note that when 0 is set with this
parameter, no synchronization error check is performed.
5221 Number of gear teeth on the spindle side in rigid tapping (First gear)
5222 Number of gear teeth on the spindle side in rigid tapping (Second gear)
5223 Number of gear teeth on the spindle side in rigid tapping (Third gear)
5224 Number of gear teeth on the spindle side in rigid tapping (Fourth gear)
[Data type] Word
[Valid data range] 1 to 32767
These parameters set the number of gear teeth on the spindle side for every
gear when any gear ratio is set in rigid tapping.
NOTE
This parameter is valid when VGR, #1 of parameter No.
5200, is “1”.
Set the same value to parameter Nos. 5221 to 5224 when
the spindle has a position coder.
742
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
5231 Number of gear teeth on the position coder side in rigid tapping (First gear)
5232 Number of gear teeth on the position coder side in rigid tapping (Second gear)
5233 Number of gear teeth on the position coder side in rigid tapping (Third gear)
5234 Number of gear teeth on the position coder side in rigid tapping (Fourth gear)
[Data type] Word
[Valid data range] 1 to 32767
These parameters set the number of gear teeth on the position coder side
for every gear when any gear ratio is set in rigid tapping.
NOTE
This parameter is valid when VGR, #1 of parameter No.
5200, is “1”.
Set the same value to parameter Nos. 5231 to 5234 when
the spindle has a position coder.
A spindle motor incorporating the position coder uses a
position coder with 2048 pulses per revolution. In this case,
set the value that is two times as many as the actual number
of gear teeth (because of conversion to 4096 pulses per
revolution).
5241 Maximum spindle speed in rigid tapping (First gear)
5242 Maximum spindle speed in rigid tapping (Second gear)
5243 Maximum spindle speed in rigid tapping (Third gear)
5244 Maximum spindle speed in rigid tapping (Fourth gear)
[Data type] Two–word
[Unit of data] rpm
[Valid data range] Spindle and position coder gear ratio
1:1 0 to 7400
1:2 0 to 9999
1:4 0 to 9999
1:8 0 to 9999
These parameters set the maximum spindle speed for every gear in rigid
tapping.
743
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
NOTE
In a system having one–stage gear, set the same value as
parameter No. 5241 to parameter No. 5243. In a system
having two–stage gear, set the same value as parameter
No. 5242 to parameter No. 5243. If it is not set as such, P/S
alarm no. 200 will be informed.
These are applicable to M series.
5261 Acceleration/deceleration time constant for every gear in rigid tapping
(First gear)
5262 Acceleration/deceleration time constant for every gear in rigid tapping
(Second gear)
5263 Acceleration/deceleration time constant for every gear in rigid tapping
(Third gear)
5264 Acceleration/deceleration time constant for every gear in rigid tapping
(Fourth gear)
[Data type] Word
[Unit of data] ms
[Valid data range] 0 to 4000
These parameters set the spindle and tapping axis’s time constant for
every gear during linear acceleration/deceleration in rigid tapping.
Set the time required until a spindle speed reaches the maximum spindle
speed (parameter Nos. 5241 and greater). The actual time constant is a
proportional value between the maximum spindle speed and the specified
spindle speed.
5271 Acceleration/deceleration time constant during extraction in rigid tapping
(First gear)
5272 Acceleration/deceleration time constant during extraction in rigid tapping
(Second gear)
5273 Acceleration/deceleration time constant during extraction in rigid tapping
(Third gear)
5274 Acceleration/deceleration time constant during extraction in rigid tapping
(Fourth gear)
[Data type] Word
[Unit of data] ms
[Valid data range] 0 to 4000
744
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
These parameters set the linear acceleration/deceleration time constant of
a spindle and tapping axis for every gear during extraction in rigid
tapping.
NOTE
The time constant is valid when TDR, #2 of parameter No.
5201, is “1”.
5280 Position control loop gain of spindle and tapping axis in rigid tapping
(Common in each gear)
[Data type] Word
[Unit of data] 0.01 s–1
[Valid data range] 1 to 9999
This parameter sets the position control loop gain of a spindle and tapping
axis in rigid tapping.
The loop gain setting significantly influences the screw precision.
Perform a cutting test to adjust the loop gain and its multiplier to the
optimum values.
NOTE
To change the loop gain for every gear, set this parameter
value to “0” and set the loop gain for every gear to parameter
Nos. 5281 through 5284. If this parameter value is not “0”,
the loop gain for every gear is invalidated. This parameter
then becomes a loop gain that is used in common for all
gears.
5281 Position control loop gain of spindle and tapping axis in rigid tapping
(First gear)
5282 Position control loop gain of spindle and tapping axis in rigid tapping
(Second gear)
5283 Position control loop gain of spindle and tapping axis in rigid tapping
(Third gear)
5284 Position control loop gain of spindle an tapping axis in rigid tapping
(Fourth gear)
[Data type] Word
[Unit of data] 0.01 s –1
[Valid data range] 1 to 9999
These parameters set the position control loop gain of a spindle and
tapping axis for every gear in rigid tapping.
745
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
NOTE
To set the loop gain for every gear, set parameter No. 5280
to “0”.
5291 Spindle loop gain multiplier in the rigid tapping mode (for gear 1)
5292 Spindle loop gain multiplier in the rigid tapping mode (for gear 2)
5293 Spindle loop gain multiplier in the rigid tapping mode (for gear 3)
5234 Spindle loop gain multioplier in the rigid tapping mode (for gear4)
[Data type] Word
[Unit of data]
[Valid data range] 0 to 32767
Set the spindle loop gain multipliers for gears 1 to 4 in the rigid tapping
mode. The thread precision depends on the multipliers. Find the most
appropriate multipliers and 100P gain by conducting the cutting test.
NOTE
These parameters are used for analog spindles.
These parameters are used for analog spindles.
E
Loop gain multiplier = 2048 L a 1000
where;
E: Voltage in the velocity command at 1000 rpm
L: Rotation angle of the spindle per one rotation of the
spindle motor
a: Unit used for the detection
Example)
When the spindle motor, spindle, and position coder are
connected as shown left, let the variables be as follows:
SPINDLE
MOTOR E = 1.667 (V)
Position (A motor speed of 6000 rpm corresponds to 10
Spindle coder
V.)
L = 360°
(One rotation of the spindle corresponds to one
rotation of the spindle motor.)
a = La/4096
= 720°/4096
= 0.17578
La = 720°
(One rotation of the position coder corresponds
to two rotations of the spindle = 360° 2.)
1: 1: 2
4096 = The number of detected pulses per
rotation of the position coder
746
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Gear ratio between the spindle and the position coder
1:1 . . . . . . . . . . . 0.08789 degrees
1:2 . . . . . . . . . . . 0.17578 degrees
1:4 . . . . . . . . . . . 0.35156 degrees
1:8 . . . . . . . . . . . 0.70313 degrees
Thus, Loop gain multiplier
= 2048 1.667/360 0.17578 1000 = 1667
NOTE
When the position coder which is built in a spindle motor
sends 512 pulses per rotation, the unit used for the
detection, a, is La/2048.
5300 In–position width of tapping axis in rigid tapping
[Data type] Word
[Unit of data] Detection unit
[Valid data range] 1 to 32767
This parameter sets the in–position width of a tapping axis in rigid
tapping.
5301 In–position width of spindle in rigid tapping
[Data type] Word
[Unit of data] Detection unit
[Valid data range] 0 to 32767
This parameter sets the in–position width of a spindle in rigid tapping.
CAUTION
The broad in–position width deteriorates the screw
precision.
5310 Limit value of tapping axis positioning deviation during movement in rigid tapping
[Data type] Word
[Unit of data] Detection unit
[Valid data range] 1 to 32767
This parameter sets the limit value of a tapping axis positioning deviation
during movement in rigid tapping.
To set a value larger than this value, set it to No. 5314.
WARNING
The setting value is represented in a 10–times unit when a
high–resolution transducer is used.
747
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
5311 Limit value of spindle positioning deviation during movement in rigid tapping
[Data type] Word
[Unit of data] Detection unit
[Valid data range] 1 to 32767
This parameter sets the limit value of a spindle positioning deviation
during movement in rigid tapping.
S 360 100 1.5
Limit value =
60 G a
where
S: Maximum spindle speed in rigid tapping
(Setting value of parameter Nos. 5241 and greater)
G: Loop gain of rigid tapping axis
(Setting value of parameter Nos. 5280 and greater)
a: Detection unit
Example)
When the spindle motor, spindle, and position coder are
connected as shown left, let the variables be as follows:
SPINDLE S = 3600
MOTOR G = 3000
Position
Spindle coder L = 360_
(One spindle rotation per spindle motor rotaion)
a = La / 4096
= 720_/4096
= 0.17578_
La= 720_
(One position coder rotation requires two spindle
rotations =360_ 2)
4096=Detection pulse per positioncoder rotation
1: 1: 2 36003601001.5
Setting value =
6030000.17578
= 6144
NOTE
The detection unit is a=La/2048 when the position coder
built–in spindle motor uses a position coder of 512 pulses
per revolution.
5312 Limit value of tapping axis positioning deviation during stop in rigid tapping
[Data type] Word
748
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
[Unit of data] Detection unit
[Valid data range] 1 to 32767
This parameter sets the limit value of a tapping axis positioning deviation
during stop in rigid tapping.
5313 Limit value of spindle positioning deviation during stop in rigid tapping
[Data type] Word
[Unit of data] Detection unit
[Valid data range] 1 to 32767
This parameter sets the limit value of a spindle positioning deviation
during stop in rigid tapping.
5314 Limit value of position deviation during movement along the tapping axis for rigid
tapping
[Data type] Two–word
[Unit of data] Detection unit
[Valid data range] 0 to 99999999
Parameter 5310 usually sets the limit of positional deviation during
movement along the tapping axis for rigid tapping. To specify a setting
exceeding the valid range specified in parameter 5310 according to the
resolution of the detector to be used, specify the limit value with
parameter 5314.
NOTE
If the setting of this parameter is 0, the setting of parameter
5310 is enabled. Otherwise, the setting of parameter 5310
is disabled, and the setting of parameter 5314 is enabled.
5321 Spindle backlash in rigid tapping (First gear)
Spindle backlash in rigid tapping
5322 Spindle backlash in rigid tapping (Second gear)
5323 Spindle backlash in rigid tapping (Third gear)
5324 Spindle backlash in rigid tapping (Fourth gear)
[Data type] Byte
[Unit of data] Detection unit
[Valid data range] 0 to 127
These parameters set the spindle backlash in rigid tapping.
749
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.9
Alarm and Message Number Message Description
200 ILLEGAL S CODE COM- In the rigid tapping, an S value is out
MAND of the range or is not specified.
The maximum value for S which can
be specified in rigid tapping is set in
parameter (No.5241 to 5243).
Change the setting in the parameter
or modify the program.
201 FEEDRATE NOT FOUND In the rigid tapping, no F value is spe-
IN RIGID TAP cified.
Correct the program.
202 POSITION LSI OVER- In the rigid tapping, spindle distribu-
FLOW tion value is too large.
203 PROGRAM MISS AT RIG- In the rigid tapping, position for a rigid
ID TAPPING M code (M29) or an S command is
incorrect. Modify the program.
204 ILLEGAL AXIS OPERA- In the rigid tapping, an axis movement
TION is specified between the rigid M code
(M29) block and G84 or G74 block for
M series (G84 or G88 block for T se-
ries). Modify the program.
205 RIGID MODE DI SIGNAL Rigid tapping signal (DGNG061#0) is
OFF not 1 when G84 or G74 block for M
series (G84 or G88 block for T series)
is executed though the rigid M code
(M29) is specified. Consult the PMC
ladder diagram to find the reason the
signal is not turned on. Modify the
program.
206 CAN NOT CHANGE Plane changeover was instructed in
PLANE (RIGID TAP) the rigid mode.
Correct the program.
207 RIGID DATA MISMATCH The specified distance was too short
or too long in rigid tapping.
410 SERVO ALARM: n–TH The position deviation value when the
AXIS – EXCESS ERROR n–th axis (axis 1–8 of rigid tapping
axis) stops is larger than the set val-
ue.
Note) Limit value must be set to pa-
rameter No.1829 for each axis.
411 SERVO ALARM: n–TH The position deviation value when the
AXIS – EXCESS ERROR n–th axis (axis 1–8 of rigid tapping
axis) moves is larger than the set val-
ue.
Note) Limit value must be set to pa-
rameter No.1828 for each axis.
413 SERVO ALARM: n–th The contents of the error register for
AXIS – LSI OVERFLOW the n–th axis (axis 1–8 of rigid tapping
axis) are beyond the range of –231 to
231. This error usually occurs as the
result of an improperly set parame-
ters.
750
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Number Message Description
740 RIGID TAP ALARM; EX- Position deviation value of spindle at
CESS ERROR move exceeded a set value during
rigid tapping.
741 RIGID TAP ALARM; EX- Position deviation value of spindle at
CESS ERROR move exceeded a set value during
rigid tapping or synchronous error ex-
ceeded a set value (parameter No.
5214) during rigid tapping.
742 RIGID TAP ALARM; LSI LSI overflow has occurred on the
OVER FLOW spindle side during rigid tapping.
751
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.11.10
Notes
NOTES ON SPINDLES
CAUTION
1 When using an analog spindle, set the spindle speed offset
value parameter (No. 3731) accurately. For the standard
system, a value within –8191 to 8191 must be specified in
this parameter. To perform rigid tapping, a value within
–1023 to 1023 must be specified.
If the spindle speed offset is set inaccurately, the spindle is
stopped and placed in in–position wait state when tapping
is started.
In rigid tapping with a serial spindle, no setting is required
for parameter No. 3731. Be sure to set 0.
2 When the threading and synchronous feed functions are
enabled, the actual spindle speed during rigid tapping is
indicated correctly. When an arbitrary gear ratio is used (by
setting bit 1 (VGR) of parameter No. 5200 to 1), however,
the actual spindle speed will not be indicated correctly in
normal spindle mode.
When the T series is used, for example, information about
the actual spindle speed is important for lathe machining.
So, be particularly careful when using an arbitrary gear
between the spindle and position coder.
NOTE
1 A spindle pitch error is not compensated for in rigid tapping
mode. Drift compensation is not made with an analog
spindle.
2 The maximum number of pulses that can be distributed to
the spindle is:
⋅ 32,767 pulses per 8 msec for a serial spindle
⋅ 4,096 pulses per 8 msec for an analog spindle
(This information is displayed by selecting No. 451 on the
diagnosis screen.)
These values vary with the position coder gear ratio setting
and rigid tapping specification. If a value greater than the
maximum allowable number is specified, P/S alarm No. 202
is issued.
752
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Notes on using
functions such as the
CAUTION
spindle positioning
1 When the spindle orientation function is to be used at the
function at the same
same time
time The spindle orientation function positions the spindle by
using sensors and the PMC, without being directly
controlled by the CNC.
The CNC has no direct control over this processing, instead
following the specifications of the spindle orientation
function being used.
2 When the spindle positioning function is to be used at the
same time
When the spindle positioning function is to be used together
with rigid tapping, rigid tapping mode must not be specified
in spindle indexing mode, and spindle indexing mode must
not be specified in rigid tapping mode. (Spindle positioning
and rigid tapping cannot be performed simultaneously for a
single spindle.)
This restriction does not apply, however, when
multi–spindle control is applied; rigid tapping can be
performed using the second spindle.
The spindle positioning function is effective for the first
spindle only. This means that when spindle indexing is
performed with the first spindle, rigid tapping can be
specified with the second spindle.
3 When the Cs contouring control function for the serial
spindle is used together with the rigid tapping function, the
same motor is used for spindle rotation control, Cs
contouring control, and rigid tapping modes. The following
points must be noted:
(1)Whether to enter Cs contouring control mode or spindle
rotation control mode is selected by the CON (Cs
contouring control switch signal) signal; however, the
system can enter rigid tapping mode regardless of the
state of the CON signal. When the rigid tapping mode is
canceled the system enters spindle rotation control
mode or Cs contouring control mode according to the
state of the CON signal.
(2)Since the system can change to rigid tapping mode
directly from the Cs contouring contorl mode, use of the
Cs contouring control function enables the tapping tool
to be positioned before rigid tapping begins. Accurate
positioning is not guaranteed. If the rigid tapping cycle
executes gear change or output range changing,
positioning is valid.
753
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
CAUTION
(3)Although the system can change to rigid tapping mode
directly from Cs contouring contorl mode, positions
designated in Cs contouring control mode are not
preserved if riged tapping mode is canceled by G80.
When the system is changed to rigid tapping mode from
Cs contouring control mode, then returns to the Cs
contouring control mode, G00 or G28 must be issued to
position the tapping tool.
(4)In systems with the serial spindle Cs contouring control
function, the spindle motor is in a state called servo mode
when it is operating in rigid tapping mode. In servo mode,
it can accept jogging and manual handling feed. To
prevent this, nullify jogging and manual handling feed of
the Cs contouring axis in the PMC during rigid tapping.
(5)When the multi–spindle control is also available and the
rigid tapping is performed on the 2nd spindle, the rigid
tapping can be specified to the 2nd spindle during the Cs
contouring control of the 1st spindle.
Position control loop In rigid tapping, the loop gain of the tapping axis is switched so that the
gain switching and serial loop gains for position control of the tapping axis and spindle match each
spindle parameters other.
This switching processing is specified by parameter Nos. 5280, and 5281
to 5284. The contents of the processing vary with whether the spindle is
an analog or serial spindle, as described below.
⋅ When the spindle is an analog spindle, the loop gains of the spindle and
tapping axis are switched according to the values set in these
parameters.
⋅ When the spindle is a serial spindle, the loop gain of the tapping axis
is switched according to the values set in these parameters. The loop
gain of the spindle depends on the values set in the serial spindle
parameters and applied gear signals (CTH2, CTH1).
Accordingly, to perform rigid tapping with a serial spindle, the loop gain
for position control of the spindle must be set in the serial spindle
parameters used for rigid tapping.
When multi–spindle control is being used, rigid tapping can also be
performed for the second spindle. For the serial spindle used for rigid
tapping, set the parameters indicated below.
The parameters indicated below are the major serial spindle parameters
required for the setting and adjustment needed to use a serial spindle.
For details of the serial spindle parameters, refer to the “FANUC AC
Spindle Motor series (Serial Interface) DESCRIPTIONS (B–65042E) or
FANUC AC SPINDLE MOTOR a series PARAMETER MANUAL
(B–65160E).
754
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
4044 Proportional gain of the velocity loop in servo mode (gear 1, gear 2)
4045 Proportional gain of the velocity loop in servo mode (gear 3, gear 4)
[Unit of data]
[Valid data range] 0 to 32767
Set a proportional gain for the velocity loop in a servo mode (such as rigid
tapping mode).
4052 Integral gain of the velocity loop in the servo mode (gear 1, gear 2)
4053 Integral gain of the velocity loop in the servo mode(gear 3, gear 4)
[Unit of data]
[Valid data range] 0 to 32767
Set an integral gain of the velocity loop in a servo mode (such as rigid
tapping mode).
4065 Position gain in the servo mode (HIGH) (CFPGH)
4066 Position gain in the servo mode (MEDIUM HIGH) (CFPGMH)
4067 Position gain in the servo mode (MEDIUM LOW) (CFPGML)
4068 Position gain in the servo mode (LOW) (CFPGL)
[Unit of data] 0.01 sec –1
[Valid data range] 0 to 65535
Set a servo loop gain in a servo mode (such as rigid tapping mode).
CAUTION
1 Set a loop gain for spindle position control in rigid tapping
using a serial spindle. In these parameters, basically, set
the same values as those set in parameter Nos. 5280 and
5281 to 5284 (loop gains for position control of the tapping
axis).
Which serial spindle parameter (i.e., loop gain) is actually
used to operate the spindle depends on the serial spindle
clutch/gear selection signals CTH1 and CTH2 (G070#3, #2
for the first spindle, and G074#3, #2 for the second spindle).
Accordingly, which parameter is to be used must be
determined by considering the gear switching and PMC
software.
The table below indicates the relationship between the spindle gear
selection signals and selected gear numbers.
755
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
CTH1 CTH2 Gear selected Parameter No. to be used
0 0 HIGH 4065
4044 4052
0 1 MEDIUM HIGH 4066
1 0 MEDIUM LOW 4067
4045 4053
1 1 LOW 4068
9.11.11
Reference item OPERATOR’S MANUAL II.14.2 RIGID TAPPING
(For Machining Center)
(B–62764EN)
CONNECTION MANUAL 9.3 SPINDLE SPEED CONTROL
(This manual)
CONNECTION MANUAL 9.10 MULTI–SPINDLE
(This manual)
FANUC AC SPINDLE MOTOR Appen- SERIAL SPINDLE RIGID TAPPING
series (Serial Interface) dix 3.5 TECHNICAL MANUAL
DESCRIPTIONS (B–65042E)
756
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9.12
SPINDLE
SYNCHRONOUS
CONTROL
General This function enables the synchronous control of two spindles. It also
enables the control of the rotation phase of a spindle, allowing
non–standard workpieces as well as rods to be held by either of the two
spindles.
Synchronous–spindle In spindle synchronous control, the spindle to which an S command is
configuration issued is called the master spindle. A spindle which ignores any S
command that is issued for it, instead rotating synchronously with the
master spindle, is called the slave spindle.
The table below shows the synchronous spindle configuration.
Master spindle Slave spindle
T series/M series First serial spindle Second serial spindle
T series First serial spindle at First serial spindle at
(two–path control) tool post 1 tool post 2
M series First serial spindle at Second serial spindle at
(two–path control) each path each axis
Supplementary For details of synchronous–spindle connection, see the description of
description serial spindles.
The following description relates to this CNC.
Synchronous control of spindle phase is executed when the signal for
controlling the spindle phases in synchronization is entered in spindle
synchronization control mode (after output of the signal indicating
that the synchronous control of spindle speed has been completed).
The signal indicating that the synchronous control of spindle phase is
completed is output when the difference between the error pulses of
the two spindles does not exceed the number of pulses specified in
parameter 4810 of the NC function.
The positions of spindle phase synchronization can be specified in
spindle parameter 4034 on each of tool post 1 and tool post2.
When the two spindles are subject to spindle–phase
synchronous–control (until the spindle–phase synchronous–control
completion signal, FSPPH <F044, #3>, turns to “1”), they are not
synchronized with each other.
Do not specify spindle–phase synchronous control while the two
spindles are holding a workpiece. Specifying this item causes phase
synchronous control to start automatically.
PMC signal, SYCAL <F044#4> is provided to monitor a
synchronization errors between spindles for which spindle
synchronization control or synchronous control of spindle phase is in
effect. The synchronization error between the two spindles is always
monitored. The SYCAL signal is set to 1 when the error (the absolute
value of the error pulse) specified in parameter 4811 of tool post 1 is
exceeded, and set to 0 when not exceeded.
757
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Constant surface speed control can be executed in synchronization
control even while a workpiece is being held with the two spindles.
However, if the speed is to change in excess of the specified time
constant, the speed changes within the extent specified by time
constant.
The maximum speed in synchronization control is determined by the
maximum speed of the spindle motor of master spindle (parameter
4020).
(Example) Maximum speed of the spindle motor of tool post 1: 6000 rpm
Maximum speed of the spindle motor of tool post 2: 4500 rpm
In the example above, a maximum spindle speed of 6,000 rpm is specified
for a spindle of tool post 1, although a spindle–speed command can
specify up to 12 bits, 4096. If 6,000 rpm is specified while synchronous
control is specified, an overspeed alarm is issued for a spindle of tool post
2. Therefore, do not specify a value of more than 4,500 rpm in this case.
Like the conventional spindle speed (S) command for which 4 or 5
digits are issued for the first spindle, the signal for specifying spindle
speed can be generated when spindle synchronization control or
synchronous control of spindle phase are in the process of being put
into effect. The SIND, SSIN SSGN, R01l to R12l, *SSTP, and SOR
signals are effective as usual.
However, in the usual mode of spindle rotation control, spindle speed
can be controlled by the PMC function when the following conditions
are satisfied: The SIND signal is set to 1 and the SSIN, SSGN, and
R01l to R12l signals are provided. When spindle synchronization
control is in the process of being put into effect, something other than
the R01l to R12l signals is required to control the spindle speed in
synchronization. The maximum spindle gear speed must be properly
set in parameters 3741, 3742, 3743 and 3744. When the value set in
the parameter corresponding to the selected gear is 0, the rotations of
the spindles are not synchronized even if a command is entered in the
R01I to R12I signals.
The S command for the master spindle and the PMC control signal for
spindle control become effective when issued before spindle
synchronization control or synchronous control of spindle phase are
put into effect. The S command issued in synchronization control
becomes effective for the first spindle immediately after
synchronization control is canceled.
The load may change due to cutting (or threading). When the load
changes in spindle synchronization control, the spindle speed may
change and the signal indicating that the synchronous control of
spindle speed is completed may go off temporarily.
Parameters No. 4800 #0 (for the master spindle) and #1 (for the slave
spindle) are used to set the direction of rotation of the first spindle and
second spindle, respectively.
The gear ratio of the spindle to the position coder must be set to
one–to–one.
In spindle synchronization control , the compensation value for
spindle speed offset (parameter 3731) is disabled.
758
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
A spindle–phase synchronous control command is effective only in
synchronous spindle control mode. The specified phase can be
repeatedly changed under synchronous control.
Signal See the manual of serial spindles.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
4800 ND2 ND1
[Data type] Bit type
ND1 In controlling the spindle synchronization, the direction of the first
spindle (master spindle) motor rotation is:
0 : The direction indicated by the command sign
1 : The opposite direction to that indicated by the command sign
ND2 In controlling the spindle synchronization, the direction of the 2nd
spindle (slave spindle) motor rotation is:
0 : The direction indicated by the command sign
1 : The opposite direction to that indicated by the command sign
4810 Error pulse between two spindles when synchronizing phases in the seri-
al spindle synchronization control mode
[Data type] Byte type
[Unit of data] Pulse
[Valid data range] 0 to 255
Set the difference in error pulses between two spindles when synchroniz-
ing phases in the serial spindle synchronization control mode.
When the difference in error pulse between two spindles is within the
value set in this parameter, the spindle phase synchronization completion
signal FSPPH <F044#3> becomes “1”.
This parameter is used to check the difference in phase in synchronization
control and to confirm the completion of synchronization in the serial
spindle synchronization control mode.
4811 Allowable error count for the error pulses between two spindles in the
serial spindle synchronization control mode
[Data type] Word type
[Unit of data] Pulse
[Valid data range] 0 to 32767
Set the allowable error count for the error pulses between two spindles in
the serial spindle synchronization control mode.
759
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
This parameter is used to output the inter–spindle phase error detection
signal SYCAL in the serial spindle synchronization control mode. The
SYCAL <F044#4> signal becomes “1” when a phase error exceeding the
value set in this parameter is found.
Alarm and message
Number Message Description
194 SPINDLE COMMAND IN A contour control mode, spindle positioning
SYNCHRO–MODE (Cs–axis control) mode, or rigid tapping
mode was specified during the serial
spindle
synchronous control mode. Correct the pro-
gram so that the serial spindle synchronous
control mode is released in advance.
Note
NOTE
Signal SYCAL <F044#4> is used for monitoring a phase
shift in synchronous control. The processing performed
when a phase shift is detected depends on the
specifications determined by the machine tool builder.
Reference item
FANUC AC SPINDLE MOTOR Appendix 3.3 Start–up procedure for spindle synchro-
series (Serial interface) nization control
DESCRIPTIONS (B–65042E)
FANUC CONTROL MOTOR 11.7 Spindle synchronization control
AMPLIFIER a series
DESCRIPTIONS (B–65162E)
760
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
9.13
SPINDLE
ORIENTATION
General This function stops the spindle at a specified position. The spindle can
be stopped in either of the following two ways.
· The spindle is mechanically stopped by using stoppers.
· The spindle is stopped by applying a function of the spindle control
unit.
Mechanical stop To mechanically stop the spindle by using, for example, a stopper, rotate
the spindle at a constant low speed and drive a stopper or pin into the
spindle. The spindle can be rotated at a constant speed by applying either
of the following methods.
· Spindle orientation signal (See 9.3, “Spindle Control.”)
· Spindle output control by the PMC (See 15.4.)
Using the spindle Some spindle control units can position the spindle motor by using
control unit sensors and position coders. The CNC itself does not control positioning
by using these units.
Serial spindle orientation In serial spindle orientation by a position coder, the stop position is
by a position coder specified either by a parameter or by the PMC (spindle orientation
function with the stop position externally set).
Signal
Spindle orientation
signals with the stop
position externally set
SHA00 to SHA11 for the
first spindle
<G078, G079>
SHB00 to SHB11 for the
second spindle
<G080, G081>
SHC00 to SHC11 for the
third spindle
<G208, G209>
[Classification] Input signal
[Function] This command is used for specifying a stop position with an absolute
position within one rotation in the following equation:
761
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
360 #n
= ȍ (2i Pi)
4096 i=0
where
Pi = 0 when SHAi = 0
Pi = 1 when SHAi = 1
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G078 SHA07 SHA06 SHA05 SHA04 SHA03 SHA02 SHA01 SHA00
G079 SHA11 SHA10 SHA09 SHA08
G080 SHB07 SHB06 SHB05 SHB04 SHB03 SHB02 SHB01 SHB00
G081 SHB11 SHB10 SHB09 SHB08
G208 SHC07 SHC06 SHC05 SHC04 SHC03 SHC02 SHC01 SHC00
G081 SHC11 SHC10 SHC09 SHC08
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3702 OR2 OR1 OR3
[Data type] Bit
OR1: Whether the stop–position external–setting type orientation function is
used by the first spindle motor
0 : Not used
1 : Used
OR2 Whether the stop–position external–setting type orientation function is
used by the second spindle motor
0 : Not used
1 : Used
OR3 Whether the stop–position external–setting type orientation function is
used by the third spindle motor
0 : Not used
1 : Used
762
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Caution
CAUTION
1 To perform spindle orientation by using the spindle control
unit, the signals of the spindle control unit must be used.
To perform serial spindle orientation by using a position
coder (to perform serial spindle orientation with the stop
position set externally), the serial spindle control unit signals
must be used.
2 When the spindle orientation function of stop position
external setting type is used, the stop position parameters
in spindle orientation with a position coder (No. 4031 and
4204) are invalid.
Note
NOTE
Spindle orientation with the spindle positioning function
differs from that described in this section. For details, see
Section 9.8, “Spindle Positioning.”
Reference item
FANUC AC SPINDLE MOTOR VIII. Position coder method spindle orientation
series (Serial Interface)
DESCRIPTIONS (B–65042E)
FANUC CONTROL MOTOR 11.1 Position coder method spindle orientation
AMPLIFIER a series 12.1 Magnetic sensor method spindle
DESCRIPTIONS (B–65162E) orientation
763
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.14
SPINDLE OUTPUT
SWITCHING
General Spindle output switching switches between the two windings, one for low
speed and the other for high speed, incorporated into the special spindle
motors. This ensures that the spindle motor demonstrates stable output
characteristics over a wide range.
Since spindle output switching is a function of the spindle control unit,
see also the manual for the spindle control unit being used.
This section describes the relationship between spindle output switching
and the spindle control function in the CNC.
Operation of To switch the spindle output characteristics, the windings are usually
output–switchable switched using a relay. Prior to the completion of winding switching, the
spindle motor spindle rotates free from drive.
Output switching changes the relationship between a speed command,
issued from the CNC to the spindle, and the output characteristics of the
spindle motor. However, the relationship between the speed command
and spindle motor speed is not changed.
Output switching timing During actual machining, the spindle is usually controlled in the
following way.
(1) Constant spindle speed during cutting, such as milling
(2) Continuously changing spindle speed during cutting, such as in
constant surface speed control
(3) Controlling the position loop including the spindle motor during rigid
tapping, spindle positioning, Cs contour control, etc.
For applications such as those in (1), we recommend switching the output
characteristics for low speed and high speed by using the spindle motor
speed detection signal of the spindle control unit.
For applications such as those described in (2) and (3), the spindle shall
not rotate with no drive applied during cutting or positioning. It is
necessary for the output characteristics to be switched appropriately
before machining or for output switching to be masked by using a PMC
ladder sequence.
Output switching and Spindle output switching ensures that the spindle motor demonstrates
gear switching stable characteristics over a wide range, and eliminates the mechanical
spindle gear switching mechanism.
In creating a PMC ladder sequence for output switching, however, using
the gear switching of the CNC’s spindle control function (see 9.3) may
facilitate programming.
Note the following points when using gear switching for CNC spindle
control for output switching with a machine tool having no mechanical
gear switching mechanism.
764
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
When gear selection output signals, GR2O and GR1O <F034 #0, #1>,
are used (for machining centers in which constant surface speed
control is not provided and GTT, bit 4 of parameter No. 3706, is set
to 0)
Set two gears, which are almost the same.
(Example: Value of parameter No. 3741 = value of parameter No.
3742 – 1, value of No. 3742 = Maximum spindle speed)
When parameter No. 3741 is equal to parameter No. 3742, the CNC
judges that one gear is used, and does not output the GR2O signal.
The parameters related to gear switching points, SGT, bit 3 of
parameter No. 3705, and SGB, bit 2 of parameter No. 3761, parameter
Nos. 3761 and 3751 can be used.
In usual spindle control, depending on the speed at switching points,
the speed specified by the spindle speed command may differ slightly
from the actual speed in the area where the maximum spindle speed
is set to the maximum speed 1. (This is because the spindle motor
speed, specified by the speed command, is calculated based on the
settings of parameter Nos. 3741 to 3744.)
This does not apply to rigid tapping. (Because the machine tool is
controlled using the feedback signal from the detector in the position
loop.)
When gear selection input signals, GR1 and GR2 <G028 #1, #2>, are
used (for lathes or machining centers in which constant surface speed
control is provided or GTT, bit 4 of parameter No. 3706, is set to 1)
Parameter settings are read according to the input signal information.
Unlike the GR2O and GR1O signals, these signals do not require
special parameter settings.
Example) When parameter Nos. 3741 and 3742 are set to the maximum
spindle speed.
Create a PMC sequence that specifies the following.
For gear 1, set GR1 and GR2 to 0.
For gear 2, set GR2 to 0 and set GR1 to 1.
The PMC must determine the switching timing on the basis of some
information.
Reference item
CONNECTION MANUAL 9.3 Spindle control
(This manual) 9.11 Rigid tapping
FANUC AC SPINDLE MOTOR XIII Output switching control
series (Serial Interface)
DESCRIPTIONS (B–65042E)
FANUC CONTROL MOTOR 11.9 Output switching control
AMPLIFIER a series
DESCRIPTIONS (B–65162E)
765
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.15
THREE–SPINDLE
SERIAL OUTPUT
General When single–path control is performed with the Series 16, three serial
spindles can be connected. (This is not possible, however, with the Series
18, and when two–path control is applied for the Series 16.)
The third serial spindle operates as an ordinary third analog spindle. For
the third as well as the first and second serial spindles, all the functions
supported by the serial spindle control unit (spindle orientation, spindle
output switching, and spindle switching) can be used.
When the third spindle orientation function is used, stop–position
external–setting type orientation can also be performed for the third
spindle.
This section provides information related to the third serial spindle added
by the three–spindle serial output function. The spindle configuration,
supported functions, and related signal addresses, parameters, alarms,
and diagnosis screens are explained.
For details of the spindle control method and spindle–related functions,
refer to the description of each function.
The relationships between the spindle control interfaces and spindle
configuration are shown below. (This table relates to a table that appears
in Section 9.2.)
Spindle serial Spindle ana- Three–spindle First spindle Second spindle Third spindle
output log output serial output
f f First serial spindle Second serial spindle Analog spindle
The PC can be used. The PC can be The PC cannot be
used(*). used.
f First serial spindle Second serial spindle
The PC can be used. The PC can be
used(*).
f Analog spindle
The PC can be used.
f f First serial spindle Second serial spindle Third serial spindle
(*1) The PC can be used. The PC can be The PC cannot be
used(*). used.
Spindle function (S code output)
! Controlled by the PMC via an external interface.
D PC = Position coder
D (*) : The multi–spindle function is required to enable the use of the
position coder for the second spindle (T series).
D *1 : The option 2 board (for additional axes only) for serial spindle
control is required to enable the use of the three–spindle serial
output function. The three–spindle serial output function cannot
be used in the following cases:
766
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
(1) When the Series 18 is being used.
(2) When two–path control option is applied for the Series 16,
that is, when the option 2 board (sub CPU and additional
axes) is installed.
For an explanation of how to control the speed of the second and third
spindles, see Sections 15.4 and 9.10.
The serial spindles are connected as follows:
JA7B Spindle control First
SPDL–1/JA7A
unit for the first spindle
JA7A serial spindle
Main CPU board
JA7B Spindle control Second
unit for the second spindle
serial spindle
Option 2 board (for
additional axes only)
JA7B Spindle control Third
SPDL–2/JA7B
unit for the third spindle
serial spindle
NOTE
1 The connection for the α series is shown above. For the S
series, the connector names of the spindle control units are
changed from JA7B to CN11A, and from JA7A to CN11B.
In addition, the S series requires the use of optical
conversion adapters and optical cables for connection.
2 Even when a background board is installed, the third serial
spindle can be connected using the option 2 board (for
additional axes only).
767
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
The table below lists the relationship between the spindles and functions.
(This table relates to a table that appears in Section 9.2.)
f = Available = Unavailable
Spindle Serial spindle Analog spindle
First Second Third First spindle Third spindle
Function spindle spindle spindle(*1) (with no serial (with serial
SP option) SP option)
Thread cutting/feed per rotation f f (*4) f
(synchronous feed)
Constant surface speed control f f (*4) f
Spindle speed fluctuation detection f f (*4) f
Actual spindle speed output (T se- f f (*4) f
ries)
Polygon turning (T series) f f (*4) f
(using the servo motor axis and
spindle)
Polygon turning between spindles f : Master f : Slave
(T series) (*5) (*5)
(using two spindles)
Spindle positioning (T series) f f
Cs contour control f
Multi–spindle (*2) f : First f : Second f : Third f : Third axis
spindle spindle spindle
Spindle output control using PMC f f f f f
Rigid tapping f (*6) f (*6) f (*6) f
Spindle synchronous control f : Master f : Slave
(*7) (*7)
Simple spindle synchronization f : Master f : Slave
(*8) (*8)
Motor speed detection function f f f
Abnormal load detection function f f f
Functions Spindle orientation f (*9) f (*9) f (*9) f f
rovided by
provided
spindle con- Spindle output f f f f f
trol unit(*3) switching
Spindle switching f f f f f
768
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
NOTE
1 The third serial spindle can be used only when the Series
16 is used in single–path control mode. When the Series 18
is being used, or when the Series 16 is being used in
two–path control mode, the third serial spindle cannot be
used.
2 The multi–spindle function can control the speed of the
three spindles and switch the feedback signal between two
position coders. It can operate without the second or third
spindle.
When the multi–spindle function is used with the M series,
the constant surface speed control option must be set, or
the spindle gear selection method must be set to type T with
GTT (bit 4 of parameter No. 3706).
3 These functions are provided by the spindle control unit.
They cannot be used unless supported by the spindle
control unit.
4 The multi–spindle function is required. The function cannot
be applied to the first and second spindles simultaneously.
5 When a two–path lathe is used, spindle polygon turning
cannot be performed using the spindle on tool post 1 and
the spindle on tool post 2.
6 The first, second, or third spindle can be selected and used
for rigid tapping. In this case, the multi–spindle function is
required. If the multi–spindle function is not available, rigid
tapping can be performed using the first spindle only.
7 For a two–path lathe application, the first spindle on tool
post 1 is the master, while the first spindle on tool post 2 is
the slave. The second spindle of either tool post cannot be
used in spindle synchronization.
For a two–path machining center application, spindle
synchronization cannot be used.
8 For a two–path lathe application, simple spindle
synchronous control cannot be applied to the spindle on tool
post 1 and the spindle on tool post 2.
9 The function used to change the spindle orientation stop
position (stop–position external–setting type spindle
orientation function) can be used by writing G signal
addresses from the PMC.
Signal
Spindle control unit These addresses are on the CNC. Actually, however, they are input/output
signals for the third signals for the serial spindle control unit.
serial spindle <G0204 to
G0207> (input), <F0168 For details of the signals belonging to these addresses, refer to the
to F0171> (output) → for following manuals:
the third serial spindle
769
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
”FANUC CONTROL MOTOR AMPLIFIER α Series Descriptions”
(B–65162E)
”FANUC AC SPINDLE MOTOR Series (Serial Interface) Descriptions”
(B–65042E)
”FANUC AC SPINDLE SERVO UNIT Serial Interface S Series
Maintenance Manual” (B–65045E)
Spindle orientation stop For details, see Section 9.13.
position external
command for the third
spindle SHC00 to SHC11
<G0208, G0209>
Motor speed detection See Section 2.11 for details.
for the third spindle
DSP3 <Y(n + 1) #2> (n =
setting in parameter No.
1891)
Abnormal load detection See Section 2.10 for details.
for the third spindle
ABTSP3 <F0090#3>
Signal address
Spindle control unit
signals for the third
serial spindle
#7 #6 #5 #4 #3 #2 #1 #0
G0204 MRDYC ORCMC SFRC SRVC CTH1C CTH2C TLMHC TLMLC
G0205 RCHC RSLC INTGC SOCNC MCFNC SPSLC *ESPC ARSTC
G0206 RCHHGC MFNHGC INCMDC OVRIDC DEFMDC NRROC ROTAC INDXC
G0207 MPOFC SLVC MORCMC
F0168 ORARC TLMC LDT2C LDT1C SARC SDTC SSTC ALMC
F0169 MORA2C MORA1C PORA2C SLVSC RCFNC RCHPC CFINC CHPC
F0170 INCSTC PC1DEC
F0171
Spindle orientation stop
position external
command for the third
serial spindle
#7 #6 #5 #4 #3 #2 #1 #0
G0208 SHC07 SHC06 SHC05 SHC04 SHC03 SHC02 SHC01 SHC00
G0209 SHC11 SHC10 SHC09 SHC08
770
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Motor speed detection
for the third serial
spindle #7 #6 #5 #4 #3 #2 #1 #0
Y + (n+1) DSP3
NOTE
”n” above is the value set in parameter No. 1891.
Abnormal load detection
for the third serial
spindle #7 #6 #5 #4 #3 #2 #1 #0
F0090 ABTSP3
Parameter
Connection of serial
spindle control unit
#7 #6 #5 #4 #3 #2 #1 #0
3701 SS3 SS2 ISI
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Bit type
ISI Specifies whether to use the first and second spindle interfaces.
0 : Use these interfaces.
1 : Do not use these interfaces.
NOTE
This parameter is valid when the spindle serial output option
is provided.
This bit is used when the CNC is started with serial interface
control for the first and second serial spindles temporarily
disabled to enable startup adjustment of the CNC.
This bit should normally be set to 0.
Similarly, when the serial interface for the third serial spindle
is disabled to enable CNC startup adjustment, set SS3, bit
5 of parameter No. 3701, to 0. (ISI cannot disable the serial
interface for the third serial spindle.)
SS2 Specifies whether to use the second serial spindle in serial spindle control.
0 : Do not use the second serial spindle.
1 : Use the second serial spindle.
NOTE
This bit is valid when the spindle serial output option is
provided, and ISI, bit 1 of parameter No. 3701 is set to 0.
771
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
SS3 Specifies whether to use the third serial spindle in serial spindle control.
0 : Do not use the third serial spindle.
1 : Use the third serial spindle.
NOTE
This bit is valid when the Series 16 is being used in
single–path control mode, and the spindle serial output and
three–spindle serial output options are provided.
Parameter setting
sed
Serial spindles to be used
SS2
First serial spindle only
f First and second serial spindles
f f First, second, and third spindles
D Parameters of serial No. 4000 – 4351: S1 → For 1st serieal spindle
spindle control unit S2 → For 2nd serial spindle
The above parameters are on the CNC, but actually they are used for the
spindle control unit of serial spindle.
For details of these parameters, refer to the following manual:
FANUC AC SPINDLE MOTOR a series PARAMETER MANUAL
(B–65160E)
FANUC AC SPINDLE SERVO UNIT Serial Interface S series
Maintenance Manual (B–65045E)
D Stop–position
external–setting type
spindle orientation
#7 #6 #5 #4 #3 #2 #1 #0
3702 OR3
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
[Data type] Bit type
OR3 Specifies whether to use the stop–position external–setting type spindle
orientation function for the third spindle.
0 : Do not use the function.
1 : Use the function.
NOTE
When the stop–position external–setting type spindle
orientation function is used, the parameters for setting the
spindle orientation stop position using a position coder
(parameter Nos. 4031 and 4204) are ignored.
772
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Alarm and message
Number Message Contents
749 S–SPINDLE LSI ERROR A communication error occurred for the serial spindle. The cause
may be the disconnection of an optical cable or the interruption of the
power to the spindle amplifier.
(Note) Unlike alarm No. 750, this alarm occurs when a serial commu-
nication alarm is detected after the spindle amplifier is normally acti-
vated. The spindle for which this error occurred can be determined
from diagnosis No. 408 (the first or second spindle) and diagnosis
No. 438 (the third spindle).
750 SPINDLE SERIAL LINK ERROR This alarm is generated when the spindle control unit is not ready for
starting correctly when the power is turned on in the system with the
serial spindle.
The four reasons can be considered as follows:
1) Noise, An improperly connected optic cable, or the spindle control
unit’s power is OFF.
2) When the NC power was turned on under alarm conditions other
than SU–01 or AL–24 which are shown on the LED display of the
spindle control unit.
In this case, turn the spindle amplifier power off once and perform
startup again.
3) Other reasons (improper combination of hardware)
4) The second spindle (when SS2, bit 4 of parameter No. 3701, is 1)
or the third spindle (when SS3, bit 5 of parameter No. 3701, is 1)
is in one of the above conditions 1) to 3).
This alarm does not occur after the system including the spindle
control unit is activated.
See diagnostic display No. 409 (the first or second spindle) or No.
439 (the third spindle) for details.
771 SPINDLE–3 ALARM DETECT This alarm indicates in the NC that an alarm is generated in the third
(AL–XX) spindle unit of the system with the third serial spindle. The alarm is
displayed in form AL–XX (XX is a number). Refer to (11) Alarms
displayed on third spindle servo unit .The alarm number XX is the
number indicated on the third spindle amplifier. The CNC holds this
number and displays on the screen.
772 SPINDLE–3 MODE CHANGE This alarm is generated if the system does not properly terminate a
ERROR mode change. The modes include rigid tapping, and spindle control
modes. The alarm is activated if the spindle control unit does not
respond correctly to the mode change command issued by the NC.
774 SPINDLE–3 ABNORMAL TORQUE An abnormal load on the first spindle motor was detected.
ALM The alarm can be released by a reset.
Diagnosis screen
Information relating to
third serial spindle
control
#7 #6 #5 #4 #3 #2 #1 #0
430 SS3 SSR SIC
SIC
0 : The module required for the three–spindle serial output function is not
installed.
1 : The module required for the three–spindle serial output function is
installed.
773
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
NOTE
The module required for the three–spindle serial output
function is the spindle module (supporting a serial spindle)
on the option 2 board (for additional axes only).
SSR
0 : The options required for the three–spindle serial output function are
not installed.
1 : The options required for the three–spindle serial output function are
installed.
SS3
0 : The third serial spindle is not used in the three–spindle serial output
function.
1 : The third serial spindle is used in the three–spindle serial output
function.
431 Alarm condition for the serial spindle unit for the third spindle (AL–??)
Communication error for
the spindle serial output
interface of the third
serial spindle
#7 #6 #5 #4 #3 #2 #1 #0
438 SSA SCA CME CER SNE FRE CRE
CRE
1 : CRC error (warning)
FRE
1 : Framing error (warning)
SNE
1 : Mismatch between sending and receiving sections
CER
1 : Abnormal reception
CME
1 : No answer during auto scanning
SCA
1 : Communication alarm in the spindle amplifier
SSA
1 : System alarm in the spindle amplifier
(The above are errors related to the third serial spindle. They are reflected
in spindle alarm 749. They are usually caused by noise, disconnection, or
instantaneous power interruption. If any of these errors are revealed by
diagnosis No. 438, check whether the option 2 board (for additional axes
only), the cables and serial spindle amplifier connected to the option 2
board, and so forth are faulty.)
774
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Information related to the
activation of the spindle
serial output interface for
the third serial spindle
#7 #6 #5 #4 #3 #2 #1 #0
439 SPE S3E SHE
SHE
1 : Abnormal operation in serial spindle communication module on the
option 2 board (additional axis board) of the CNC
S3E
1 : Abnormal operation of the third spindle during activation
SPE
1 : Serial spindle parameter does not satisfy activation conditions
(The above are errors related to the third serial spindle. They are reflected
in spindle alarm 750.)
Load and speed meter
readings for the third
serial spindle
440 Third serial spindle: Load meter reading (%)
441 Third serial spindle: Speed meter reading (rpm)
To display the load and speed meter readings, the following parameters
must be specified:
Maximum motor speed: Set for each axis in parameter Nos. 4020 (main)
and 4196 (sub)
Load meter reading at maximum output: Set for each axis in parameter
Nos. 4127 (main) and 4276 (sub)
NOTE
The spindle switch function is used for main/sub switching.
Select main when the spindle switch function is not being
used.
775
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
9.16
SIMPLE SPINDLE
SYNCHRONOUS
CONTROL
General In simple spindle synchronous control mode, the second spindle can be
controlled as a slave axis of the first spindle.
Thus, control based on the Cs contour axis control function, rigid tapping
function, and spindle positioning function (T series) can be exercised over
the second spindle, under the control of the first spindle.
Note, however, that unlike spindle synchronous control, simple spindle
synchronous control does not guarantee synchronization between the first
and second spindles. (For details of spindle synchronous control, see
Section 9.14.)
To realize simple spindle synchronous control, two serial spindle systems
suitable for two–spindle connection are required. Moreover, both
spindles must be fitted with spindle–related hardware such as detectors
for the functions used with simple spindle synchronous control (Cs
contour axis control function, rigid tapping function, and spindle
positioning function (T series)).
Simple spindle synchronous control mode is set by applying simple
spindle synchronous control signal ESRSYC from the PMC.
During simple spindle synchronous control, the same commands as those
that are usually used for the first spindle are used in spindle mode, Cs
contour axis control mode, rigid tapping mode, and spindle positioning
(T series).
When the parking function is used, one spindle can be stopped in each of
the control modes described below. For details, see the description of the
parking function.
Operation in each
control mode
1. Spindle mode (ordinary spindle control)
The second spindle rotates upon the issue of the same command as that
used for the first spindle.
The command does not specify the speed of the spindle, instead
specifying the ratio of the spindle motor speed to the maximum speed.
So, if the spindle unit configuration (maximum motor speed,
motor–spindle gear ratio, and so forth) of the first spindle is the same
as that of the second spindle, both spindles will rotate at about the same
speed. (The synchronization of rotation cannot be not guaranteed. If
the configurations of the two spindles differ, the speed of one spindle
will differ from that of the other.) For details of spindle control, see
Section 9.3.
776
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
2. Cs contour control (contour axis control based on the spindle motor)
When the Cs contour axis control option is selected, contour control
can also be applied to the second spindle. Note, however, that
independent control is not possible, the motion of the second spindle
being controlled by the first spindle. The display of the move
command address and position data is limited to the first spindle.
Reference position return is also performed in the same way as usual.
However, both spindles are checked for the completion of reference
position return, so that the reference position return signal for the Cs
contour control axis is turned on only after reference position return
has been completed by both spindles.
While simple spindle synchronous control is applied, the user can
switch between spindle mode and Cs contour control mode. For
details of Cs contour control, see Section 9.9.
3. Rigid tapping
When the rigid tapping option is selected, the second spindle supports
rigid tapping under the control of a rigid tapping command for the first
spindle. (Rigid tapping for the second spindle cannot be performed
independently of the first spindle.)
During diagnosis, spindle data such as any positional deviation is
displayed for the first spindle.
For details of rigid tapping, see Section 9.11.
4. Spindle positioning (T series)
When the spindle positioning option is selected, the spindle
positioning function for the second spindle is enabled under the
control of a spindle positioning command for the first spindle. (The
spindle positioning function for the second spindle cannot be used
independently of the first spindle.)
In the same way as with Cs contour axis control, the display of
command address and position data is limited to the first spindle.
Operations such as orientation are performed in the same way as usual.
However, both spindles are checked for the completion of orientation,
and the spindle positioning sequence is processed only after the
completion of positioning by both spindles has been confirmed.
For details of spindle positioning, see Section 9.8.
Parking function In simple spindle synchronous control mode, the parking function stops
the motion of the first or second spindle, regardless of the mode (spindle
mode, spindle positioning mode, Cs contour axis control mode, or rigid
tapping mode) of the spindle.
In the parking state, the spindle is placed in the following state, depending
on its mode:
In spindle mode: Same state as when S0 is specified
In other modes: Zero distribution state
Spindle orientation in spindle positioning mode and reference position
return in Cs contour axis control mode are also disabled for a spindle that
has been placed in the parking state.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
The parking function stops only spindle motion. So, the parking function
can be used to stop only one spindle to enable machining to continue on
the other spindle when both spindles are being controlled. The parking
function can also be used to place the first spindle in the parking state so
that Cs contour axis control, spindle positioning, or rigid tapping can be
performed only on the second spindle.
WARNING
When using parking signal PK7 or PK8 for spindle
synchronous control (T series) while both simple spindle
synchronous control and spindle synchronous control (T
series) are being used, set the SPK bit (bit 7 of parameter
No. 4800) to 1. This sets parking signals PKESS1 and
PKESS2, used for simple spindle synchronous control, to
#6 and #7 of G031.
CAUTION
1 If the parking function is activated in a mode featuring a
position loop, such as Cs contour axis control mode, spindle
positioning mode, and rigid tapping mode, the actual
machine position of the spindle placed in the parking state
will differ from the coordinates recognized by the CNC.
This error is causes by parking, so that an excess error
alarm is not issued.
2 The parking signal becomes active immediately upon
simple spindle synchronous control mode being set.
However, if the parking signal is applied during reference
position return in Cs contour axis control mode or during
spindle orientation in spindle positioning mode, reference
position return or spindle orientation continues until the
completion of the operation; the parking state is set once the
reference position has been established.
3 While both spindles are placed in the parking state, never
specify reference position return in Cs contour axis control
mode, or spindle orientation in spindle positioning mode.
When both spindles are in the parking state, reference
position is not established.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
NOTE
1 When the parking function is activated for a spindle in a
mode featuring a position loop, such as Cs contour axis
control mode, spindle positioning mode, and rigid tapping
mode, the spindle is stopped at the point where the parking
function is activated. If the spindle is shifted from the stop
position because of the application of an external force, for
example, an excess error alarm is issued. (In simple spindle
synchronous control mode, both spindles are checked for
any positional error, regardless of whether the parking
function is being used.)
2 If reference position return is specified in Cs contour axis
control mode, or if spindle orientation is specified in spindle
positioning mode when one spindle is placed in the parking
state, the reference position return completion signal is
turned on when the reference position is established for the
other spindle.
PMC signal control Even for simple spindle synchronous control, those functions (including
the spindle orientation function) and input/output signals that are to be
directly specified for spindle control from the PMC are controlled
independently for the first and second spindles.
Specifically, control over the signals in the following areas is exercised
independently for the first and second spindles, regardless of whether
simple spindle synchronous control mode is enabled.
First spindle: (DGN DI–>G0070 to G0073, DO–>F0045 to F0048)
Second spindle: (DGN DI–>G0074 to G0077, DO–>F0049 to F0052)
When using the simple spindle synchronous control function, use the
signals for the second spindle (DGN DI–>G0074 to G0077, DO–>F0049
to F0052) as required in addition to simple spindle synchronous control
signal ESRSYC.
Basically, no conventional PMC signal addresses and sequences need to
be modified for simple spindle synchronous control, except for the
addition of PMC control over the second spindle.
Simple spindle synchronous control can be turned on and off by turning
simple spindle synchronous control signal ESRSYC on and off.
NOTE
In simple spindle synchronous control mode, the states of
the first and second spindles are checked. So, if simple
spindle synchronous control is specified in Cs contour axis
control mode before the second spindle is activated, for
example, the VRADY OFF alarm may be issued. Careful
attention should also be paid to PMC control over the
second spindle.
779
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
Simple spindle Simple spindle synchronous control does not guarantee synchronous
synchronization and spindle operation. However, in a control mode featuring a position loop,
phase error monitor such as Cs contour axis control mode, rigid tapping mode, and spindle
signal positioning mode, the synchronization of both spindles can be guaranteed
by matching the position gain of one spindle to that of the other.
For this purpose, phase error monitor signal SYCAL is provided to
monitor both spindles for phase error. The error between the two spindles
is constantly monitored. If an error that exceeds the value set in parameter
No. 4811 is detected, the signal is set to 1. If a detected error does not
exceed the value set in parameter No. 4811, the signal is set to 0.
In spindle mode, however, this signal SYCAL is ignored, being set to 0
at all times.
Note that even if phase error monitor signal SYCAL is output, no CNC
alarm is issued.
This signal is designed to be used by the PMC to monitor the machine
synchronization state. Its usage varies depending on the machine tool
builder. The use of this signal is not mandatory.
NOTE
During simple spindle synchronous control,
synchronization between the first and second spindles is
not guaranteed in spindle mode. However, in Cs contour
axis control mode, rigid tapping mode, and spindle
positioning mode, the synchronization of the spindles can
be guaranteed by matching the position gain of one spindle
with that of the other.
Note that spindle synchronization cannot be guaranteed if
either spindle is undergoing reference position return in Cs
contour axis control mode or orientation in spindle
positioning mode, or if it is using a function (such as spindle
orientation) that is specified directly from the PMC.
Relationship between When the spindle synchronous control option is selected, ensure that
simple spindle simple spindle synchronous control signal ESRSYC is applied when
synchronous control and synchronous control is not exercised.
spindle synchronous
control Also, ensure that spindle synchronous control signal SRSYC is not
applied during simple spindle synchronous control.
If the spindle synchronous control signal and simple spindle synchronous
control signal are applied at the same time, the current mode remains set,
and the NC issues alarm PS194 as a warning.
This alarm returns the value of the signal (SRSYC or ESRSYC) applied
later to 0, and remains on until reset.
In a mode other than spindle synchronous control mode, simple spindle
synchronous control signal ESRSYC can be issued at any time. However,
the response of the second spindle varies according to the first spindle
state existing when ESRSYC is applied.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
No particular restrictions are imposed on the timing at which the simple
spindle synchronous control signal is set to 0. When simple spindle
synchronous control signal ESRSYC is set to 0, the second spindle is
immediately initialized to spindle mode, regardless of its previous mode.
The mode of the first spindle remains as is.
The table below summarizes the changes in the first spindle and second
spindle states depending on the transition of simple spindle synchronous
control signal ESRSYC and the state of spindle synchronous control
signal SRSYC.
Transition of simple spindle ESRSYC ESRSYC
synchronous control signal 0³ 1 1³ 0
State change of first spindle SP ³ SP CT ³ CT SV ³ SV SP ³ SP CT ³ CT SV ³ SV
(Remains (Remains as (Remains as (Remains (Remains (Remains
as is) is) is) (Note 2) as is) as is) as is)
(Note 1)
State change of second SP ³ SP CT ³ CT SV ³ SV SP ³ SP CT ³ CT SV ³ SV
spindle (Note 3) (Note 1’) (Note 2’) (Note 4) (Note 4) (Note 4)
When the spindle synchro- SRSYC 1 (during spindle synchronous SRSYC 1 (during spindle synchronous
nous control option is se- control) control)
lected ³ Alarm PS194 is issued. ³ Alarm PS194 is released by a reset.
SRSYC 0 (not during spindle synchronous SRSYC 0 (not during spindle synchronous
control) control)
³ The same changes as those indicated ³ The same changes as those indicated
above occur. above occur.
Legend
SP : Spindle mode CT: Cs contour axis control mode
SV : Rigid tapping mode, or spindle positioning mode (T series only)
781
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
NOTE
(Note 1, Note 1’)
The second spindle is initialized to Cs contour axis control
mode. At this time, the position of the second spindle will
be undefined, so that reference position return must be
performed for the first and second spindles. In this case, the
reference position return command that is usually used can
be applied. (See Section 9.9.)
(Note 2, Note 2’)
While the first spindle is in rigid tapping mode or spindle
positioning mode, the input of simple spindle synchronous
control signal ESRSYC is masked in the NC to prevent the
setting of simple spindle synchronous control mode. When
the first spindle is initialized to spindle mode or Cs contour
axis control mode after the cancellation of rigid tapping
mode or Cs contour axis control mode, the second spindle
enters simple spindle synchronous control mode, and is
initialized together with the first spindle. After simple spindle
synchronous control mode has been set, initialization to
rigid tapping mode or spindle positioning mode, command
specification, and cancellation are performed for both the
first and second spindles.
(Note 3)
The mode is not changed. The second spindle, however,
is initialized to spindle mode. After being initialized to
spindle mode, the second spindle operates according to
commands issued for the second spindle, such that the
feedrate may change.
(Note 4)
The second spindle is immediately initialized to spindle
mode, regardless of its previous mode. The state of the first
spindle, however, remains as is.
Spindle rotation In simple spindle synchronous control mode, the same output and move
direction commands are issued to both the first and second spindles.
When one spindle is to rotate in the opposite direction to that of the other
spindle, the direction of rotation can be reversed by using a PMC signal
(SFR or SRV signal) or serial spindle parameter according to the currently
set mode.
Error monitoring and When simple spindle synchronous control is exercised in a mode other
alarm display than spindle mode, feedback information relating to the first and second
spindles is monitored for positional deviation. That is, an in–position
check is made, and an excess error check is made upon stop and move.
The usually specified parameter is used for both spindles.
Moreover, upon the issue of an alarm to indicate the occurrence of an
error, no distinction is made between the first and second spindles, the
alarm being issued as a first spindle alarm.
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B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Positional deviation During simple spindle synchronous control, indications such as the
display positional deviation of the first spindle are output in the usual way. For
the second spindle, however, only the positional deviation of the second
spindle is indicated in diagnostic data No. 415.
The positional deviation of the first spindle is indicated in diagnostic data
No. 414.
The absolute phase deviation between the first and second spindles is
indicated as a synchronization error in diagnostic data No. 414.
Signal
Simple spindle
synchronous control
signal ESRSYC
<G064#6> <G031#6>
[Classification] Input signal
[Function] This signal specifies switching between simple spindle synchronous
control mode and ordinary spindle synchronous control mode when
simple spindle synchronous control is applied.
[Operation] When this signal is set to 1, the control unit operates as follows:
– Enters simple spindle synchronous control mode.
First spindle parking
signal PKESS1
<G122#6> <G031#6>
[Classification] Input signal
[Function] This signal activates the parking function for the first spindle when simple
spindle synchronous control is applied.
[Operation] When this signal is set to 1, the control unit operates as follows:
– Activates the parking function for the first spindle placed under simple
spindle synchronous control.
When the SPK bit (bit 7 of parameter No. 4800) is set to 1, #6 of G031
functions as this signal.
Second spindle parking
signal
PKESS2 <G122#7>
<G031#7>
[Classification] Input signal
[Function] This signal activates the parking function for the second spindle when
simple spindle synchronous control is applied.
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9. SPINDLE SPEED FUNCTION B–62753EN–1/01
[Operation] When this signal is set to 1, the control unit operates as follows:
– Activates the parking function for the second spindle placed under
simple spindle synchronous control.
When the SPK bit (bit 7 of parameter No. 4800) is set to 1, #6 of G031
functions as this signal.
Phase error monitor
signal
SYCAL <F044#4>
[Classification] Input signal
[Function] This signal monitors the synchronization error between the two spindles
when simple spindle synchronous control is applied.
[Operation] This signal is set to 1 in the following case:
– When the synchronization error between the two spindles is equal to
or greater than the value set in parameter No. 4811
This signal is set to 0 in the following case:
– When the synchronization error between the two spindles is less than
the value set in parameter No. 4811
Phase error monitor signal SYCAL is not a latch signal, instead being
switched between 0 and 1 by constantly monitoring whether the position
error between the two spindles is within the value set in parameter No.
4811.
In addition to the above signals, the following spindle control unit signals
for the serial spindles must be controlled so that the second spindle
functions in the same way as the first:
<G0070 to G0073> (input), <F0045 to F0048> For the first serial
spindle
<G0074 to G0077> (input), <F0049 to F0052> For the second serial
spindle
For details of the signals at these addresses, see Section 9.2. Also, refer
to the following manuals:
FANUC Control Motor Amplifier α series Descriptions (B–65162E)
FANUC AC Spindle Motor series (Serial Interface) Descriptions
(B–65042E)
FANUC AC Spindle Servo Unit Serial Interface S series Maintenance
Manual (B–65045E)
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G064 ESRSYC
#7 #6 #5 #4 #3 #2 #1 #0
G122 PKESS2 PKESS1
#7 #6 #5 #4 #3 #2 #1 #0
F044 SYCAL
784
B–62753EN–1/01 9. SPINDLE SPEED FUNCTION
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3701 SS2
[Data type] Bit type
NOTE
After setting this parameter, turn the power off then on again
so that the setting will take effect.
SS2 Under serial spindle control, the second serial spindle is:
0 : Not used.
1 : Used.
NOTE
1. This parameter is enabled when the spindle serial output
option is selected, and bit 1 (ISI) of parameter No. 3701 is
set to 0.
2. If the spindle synchronous control option is selected, this
parameter is automatically set at power–on. Once this
parameter is set, the following is possible:
1 Confirmation of connection with, and communication
with the second serial spindle amplifier
2 Control of the second spindle when asynchronous
control is used (SIND2)
Before the simple spindle synchronous control function can
be used, two serial spindles must be connected. This
means that the user must set this parameter beforehand; it
is not set automatically.
When this parameter is set, the serial spindle parameter for
the second spindle must also be set.
Allowable error count for the error pulses between two spindles in the serial
4811 spindle synchronization control mode
[Data type] Word type
[Unit of data] Pulse
[Valid data range] 0 to 32767
Set the allowable error count for the error pulses between two spindles in
the serial spindle synchronization control mode.
785
9. SPINDLE SPEED FUNCTION B–62753EN–1/01
NOTE
This parameter is used to output the inter–spindle phase
error detection signal SYCAL in the serial spindle
synchronization control mode. The SYCAL signal becomes
high when a phase error exceeding the value set in this
parameter is found.
When specifying this parameter to enable error pulse
detection during simple spindle synchronous control, set
this parameter as required, noting the mode of the spindle.
(In spindle mode, this parameter cannot be used. This
parameter can be specified only in Cs contour axis control
mode, rigid tapping mode, and spindle positioning mode,
but note that the detection unit per pulse differs.)
Alarm and message
Number Message Contents
194 SPINDLE COMMAND IN The Cs contour axis control mode,
SYNCHRO–MODE spindle positioning mode, rigid tap-
ping mode, or simple spindle syn-
chronous control is specified in
spindle synchronous control mode.
Modify the program to cancel spindle
synchronous control mode before-
hand. Alternatively, spindle synchro-
nous control can be specified in sim-
ple spindle synchronous control
mode. Modify the program to cancel
simple spindle synchronous control
mode before specifying spindle syn-
chronous control.
Diagnosis screen
Positional deviation
display while spindle
synchronous control is
applied
414 Master spindle motion error while spindle synchronous control or simple
spindle synchronous control is applied
415 Slave spindle motion error while spindle synchronous control or simple spindle
synchronous control is applied
416 Absolute value of synchronization error while spindle synchronous control or
simple spindle synchronous control is applied
The display units for diagnostic data 414 through 416 are pulses; in
spindle synchronous control mode, one pulse corresponds to an error of
360/4096 (degrees).
In simple spindle synchronous control mode, the detection unit per pulse
depends on whether Cs contour axis control mode, rigid tapping mode,
or spindle positioning mode is set, and also on the type and mounting of
the detector.
786
B–62753EN–1/01 10. TOOL FUNCTIONS
10 TOOL FUNCTIONS
787
10. TOOL FUNCTIONS B–62753EN–1/01
10.1
Tool Function
General (M series)
Selection of tools can be done by commanding tool numbers with up to
an 8-digit numeral after address T.
(T series)
Selection of tools and offset amounts can be done by commanding tool
numbers and offset numbers with up to an 8-digit numeral after address
T. The offset number is specified with the last one or two digits of the T
code. The tool number is specified with the remaining digits after
excluding the one or two digits used to specify the offset number.
When the last one digit is used to specify the offset number:
(Parameter LD1 (No. 5002#0)=1)
Tfffffff f
Offset number
Tool number
When the last two digits are used to specify the offset number:
(Parameter LD1 (No. 5002#0)=0)
Tffffff ff
Offset number
Tool number
When a T code is specified, the code signal and strobe signal correspond-
ing to the specified tool number are issued. The machine selects a tool
according to the issued signals. The code signal is held until another T
code is specified.
In a block, no more than one T code can be specified. The maximum
number of digits that can follow T can be specified in parameter 3032.
If this number is exceeded, an alarm occurs.
Signal See Section 8.1.
Parameter
3032 Allowable number of digits for the T code
[Data type] Byte
[Valid data range] 1 to 8
Set the allowable numbers of digits for the T code.
788
B–62753EN–1/01 10. TOOL FUNCTIONS
#7 #6 #5 #4 #3 #2 #1 #0
5002 LGN LD1
[Data type] Bit
LD1 Offset number of tool offset (Wear offset number when option of tool
geometry/wear compensation is selected)
0 : Specified using the lower two digits of a T code
1 : Specified using the lower one digit of a T code
LGN Geometry offset number of tool offset (When the option of tool
geometry/wear compensation is selected, it is effective.)
0 : Is the same as wear offset number
1 : Specifies the geometry offset number by the tool selection number
#7 #6 #5 #4 #3 #2 #1 #0
5006 TGC
[Data type] Bit
TGC When a T code is specified in a block containing G50, G04, or G10:
0 : No alarm occurs.
1 : P/S alarm No. 254 occurs.
Alarm and message
Number Message Description
030 ILLEGAL OFFSET NUM- The offset number in T function speci-
BER fied for tool offset is too large.
Modify the program.
(T series)
043 ILLEGAL T–CODE COM- In a system using the DRILL–MATE
MAND with an ATC, a T code was not speci-
fied together with the M06 code in a
(M series) block. Alternatively, the Tcode was out
of range.
245 T–CODE NOT ALOWED One of the G codes, G50, G10, and
IN THIS BLOCK G04, which cannot be specified in the
(T series) same block as a T code, was speci-
fied with a T code.
789
10. TOOL FUNCTIONS B–62753EN–1/01
Note
NOTE
When a move command and a tool function are specified in
the same block, the commands are executed in one of the
following two ways:
(i) Simultaneous execution of the move command and tool
function commands.
(ii) Executing tool function commands upon completion of
move command execution.
The selection of either (i) or (ii) depends on the sequence
program of PMC.
Reference item
OPERATOR’S MANUAL II.11.1 TOOL SELECTION FUNCTION
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.11.1 TOOL SELECTION FUNCTION
(For Lathe) (B–62754EN)
CONNECTION MANUAL 8 AUXILIARY FUNCTION
(This manual)
790
B–62753EN–1/01 10. TOOL FUNCTIONS
10.2
TOOL COMPENSATION VALUE/
TOOL COMPENSATION NUMBER/
TOOL COMPENSATION MEMORY
General (M series)
Tool compensation values include tool geometry compensation values
and tool wear compensation values (Fig. 10.2 (a)).
The geometry compensation and wear compensation can be unified to the
tool compensation.
ÇÇÇ ÇÇ
Reference position
Geometry
ÇÇÇ Tool com-
ÇÇ
ÇÇÇ ÇÇ
compensation pensation Nominal
value value com-
Wear
Compensation
value
ÇÇÇ ÇÇ pensation
point
(a) Geometry and wear com- (b) Geometry and were compensa-
pensation are discriminated tion are not discriminated
Fig. 10.2(a) Geometric compensation and wear compensation
Tool compensation values can be entered into CNC memory from the
CRT/MDI panel or from a program.
A tool compensation value is selected from the CNC memory when the
corresponding code is specified after address H or D in a program.
The value is used for tool length compensation, cutter compensation, or
the tool offset.
Range of tool Tool offset amount range which can be set is as follows:
compensation value
Tool compensation
Increment Tool wear compensation
(Geometry compensation)
system
Metric input Inch input Metric input Inch input
IS-B 999.999mm 99.9999inch 99.999mm 9.9999 inch
IS-C 999.9999mm 99.99999inch 99.9999mm 9.99999inch
Tool compensation The memory can hold 32, 64, 99, 200, 400, 499 or 999 sets of tool
number compensation values.
Tool compensation One of the tool compensation memory A/B/C can be selected according
memory to offset amount.
Tool compensation memory A
There is no difference between geometry compensation memory and
wear compensation memory in this tool compensation memory A.
Therefore, amount of geometry offset and wear offset together is set
as the offset memory. There is also no differences between cutter
compensation (D code) and tool length compensation (H code).
791
10. TOOL FUNCTIONS B–62753EN–1/01
Tool compensation memory B
Memory for geometry compensation and wear compensation is
prepared separately in tool compensation memory B. Geometry
compensation and wear compensation can thus be set separately.
There is no difference between cutter compensation (D code) and tool
length compensation (H code).
Tool compensation memory C
Memory for geometry compensation as well as wear compensation is
prepared separately in tool compensation memory C. Geometry com-
pensation and wear compensation can thus be set separately. Separate
memories are prepared for cutter compensation (for D code) and for
tool length compensation (for H code).
The above description is summarized as follows:
Tool compensation
Compensation amount
memory
Tool compensation amount
A (Geometry compensation value + Wear compensa-
tion value)
Geometry compensation value
B
Wear compensation value
Geometry compensation value for H code
Geometry compensation value for D code
C
Wear compensation value for H code
Wear compensation value for D code
(T series)
Tool compensation values include tool geometry compensation values
and tool wear compensation values (Fig. 10.2 (b)).
Tool compensation can be specified without differentiating compensation
for tool geometry from that for tool wear (Fig. 10.2 (c)).
Point on the program Point on the program
Imaginary tool
X axis
geometry Offset
offset value on
value X axis
X axis
wear Actual
offset tool
value
Z axis Z axis
wear geometry Offset
offset offset value on
value value Z axis
Fig. 10.2 (b) Difference the Fig.10.2 (c) Not difference the tool
tool geometry offset from tool geometry offset from tool wear
wear offset offset
792
B–62753EN–1/01 10. TOOL FUNCTIONS
Tool compensation values can be entered into CNC memory from the
CRT/MDI panel or from a program.
A tool compensation value is selected from the CNC memory when the
corresponding code is specified after address T in a program.
The value is used for tool offset or tool nose radius compensation.
Range of tool Tool offset amount range which can be set is as follows:
compensation value Tool compensation
y
Increment system (geometry compensation, wear compensation)
Metric input Inch input
IS-B 999.999 mm 99.9999 inch
IS-C 999.9999 mm 99.99999 inch
Range of tool compensation value can be expanded by option.
Tool compensation value
Increment (geometry compensation, wear compensation)
system
Metric input Inch input
IS–B ±9999.999 mm ±999.9999 inch
±9999.9999 mm ±999.99999 inch
IS–C
(±4000.0000 mm) (±160.00000 inch)
NOTE
1 When parameter OIM (No. 5006#0)=1, the range in
parenthesis is available.
2 The above table does not apply to the B–axis offset in
B–axis control function.
Tool compensation The memory can hold 16, 32, 64 or 99 sets of tool compensation values.
number
Tool compensation There are two types of tool offset amount memory, which can be selected
memory according to offset amount.
Tool geometry/wear compensation option not specified
There is no difference between geometry offset memory and wear
offset memory. Therefore, amount of geometry offset and wear offset
together is set as the offset memory.
Tool geometry/wear compensation option specified
Memory for geometry compensation and wear compensation is
prepared separately. Geometry compensation and wear compensation
can thus be set separately.
The above description is summarized as follws:
Tool compensation
Compensation amount
memory
Without geometry/ Tool compensation amount (Geometry compensation
wear compensation value + Wear compensation value)
Geometry compensation
With geometry/wear
g y
compensation Wear compensation
793
10. TOOL FUNCTIONS B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3109 DWT
[Data type] Bit
DWT Characters G and W in the display of tool wear/geometry compensation
amount
0 : The characters are displayed at the left of each number.
1 : The characters are not displayed.
#7 #6 #5 #4 #3 #2 #1 #0
3290 GOF WOF
[Data type] Bit
WOF Setting the tool wear compensation value by MDI key input is:
0 : Not disabled
1 : Disabled (With parameter No. 3294 and No. 3295, set the offset
number range in which updating the setting is to be disabled.)
GOF Setting the tool geometry compensation value by MDI key input is:
0 : Not disabled
1 : Disabled (With parameter No. 3294 and No. 3295, set the offset
number range in which updating the setting is to be disabled.)
3294 Start number of tool offset values whose input by MDI is disabled
3295 Number of tool offset values (from the start number) whose input by MDI
is disabled
[Data type] Word
When the modification of tool offset values by MDI key input is to be
disabled using bit 0 (WOF) of parameter No. 3290 and bit 1 (GOF) of
parameter No. 3290, parameter Nos. 3294 and 3295 are used to set the
range where such modification is disabled. In parameter No. 3294, set the
offset number of the start of tool offset values whose modification is
disabled. In parameter No. 3295, set the number of such values.
Example:
The following setting disables the modification of both the tool geometry
compensation values and tool wear compensation values corresponding
to offset numbers 100 to 110:
Bit 1 (GOF) of parameter No. 3290 = 1 (Disables tool geometry
compensation value modification.)
Bit 0 (WOF) of parameter No. 3290 = 1 (Disables tool wear compensation
value modification.)
Parameter No. 3294 = 100
Parameter No. 3295 = 11
If bit 0 (WOF) of parameter No. 3290 is set to 0, the modification of the
tool geometry compensation values alone is disabled. The tool wear
compensation values may be modified.
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B–62753EN–1/01 10. TOOL FUNCTIONS
#7 #6 #5 #4 #3 #2 #1 #0
5002 WNP LGN
[Data type] Bit
LGN Geometry offset number of tool offset (When the option of tool geometry/
wear compensation is selected, it is effective.)
0 : Is the same as wear offset number
1 : Specifies the geometry offset number by the tool selection number
WNP Imaginary tool tip direction used for tool nose radius compensation, when
the geometry/wear compensation option is equipped, is the direction
specified by:
0 : Geometry offset number
1 : Wear offset number
#7 #6 #5 #4 #3 #2 #1 #0
5004 ORC
[Data type] Bit
ORC Tool offset value
0 : Set by the diameter specification (Can be set in only the axis under
diameter programming)
1 : Set by the radius specification
#7 #6 #5 #4 #3 #2 #1 #0
5006 OIM
[Data type] Bit
OIM When the unit is switched between the inch and metric systems, automatic
tool compensation value conversion is:
0 : Not performed
1 : Performed
5013 Maximum value of tool wear compensation
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range]
Increment system IS–A IS–B IS–C
Metric input 0 to 99999 0 to 999999 0 to 9999999
Inch input 0 to 99999 0 to 999999 0 to 9999999
795
10. TOOL FUNCTIONS B–62753EN–1/01
This parameter sets the maximum value of tool wear compensation. The
following alarm or warning will be informed when the tool wear
compensation (absolute value) exceeding this setting value is set.
Input from MDI Too many digits
Input by G10 P/S 32 offset value is out of range by G10
5014 Maximum value of incremental input for tool wear compensation
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range]
Increment system IS–A IS–B IS–C
Metric input 0 to 99999 0 to 999999 0 to 9999999
Inch input 0 to 99999 0 to 999999 0 to 9999999
This parameter sets the maximum value of tool wear compensation at an
incremental input. If the incremental value exceeds the set value, the
following alarm or warning message is indicated:
Input from MDI Data is out of range
Input by G10 P/S 32 offset value is out of range by G10
Alarm and message
Number Message Description
032 ILLEGAL OFFSET VALUE In setting an offset amount by G10 or
IN G10 in writing an offset amount by system
variables, the offset amount was ex-
cessive.
Warning message Content
DATA IS OUT OF RANGE The value searched exceeds the permitted
range.
TOO MANY DIGITS The input value exceeds the permitted number of
digits.
Note
NOTE
In the tow–path control, the number of specified tool
compensation values equals the number of tool
compensations for each tool post.
796
B–62753EN–1/01 10. TOOL FUNCTIONS
Reference item
OPERATOR’S MANUAL II 15.8 TOOL COMPENSATION VALUES, NUM-
(For Machining Center) BER OF COMPENSATION VALUES,
(B–62764EN) AND ENTERING VALUES FROM THE
PROGRAM (G10)
OPERATOR’S MANUAL II 15.5 TOOL COMPENSATION VALUES, NUM-
(For Lathe) (B–62754EN) BER OF COMPENSATION VALUES,
AND ENTERING VALUES FROM THE
PROGRAM (G10)
797
10. TOOL FUNCTIONS B–62753EN–1/01
10.3
TOOL LIFE
MANAGEMENT
General When tools are classified into several groups, average tool life (No. of
uses or time) is designated for each group. Whenever a tool is used, the
usage time is subtracted from the tool life; when the tool life expires, the
next tool in the group is selected. The tool sequence within a group is
arranged in advance.
Signal The end of a tool’s life is reported by tool change signal TLCH or
individual tool change signal TLCHI. Tool change signal TLCH is set to
1 at the end of the life of the last tool of a group. Individual tool change
signal TLCHI is set to 1 at the end of the life of the current tool.
Tool change signal
TLCH <F064#0>
[Classification] Output signal
[Function] Reports the end of the life of the last tool of a group.
[Output condition] The signal is set to 1 when:
· The life of the last tool of a group ends, after tool change has been
performed each time the end of the life of each tool in a group is
detected.
The signal is set to 0 when:
· Tool–change reset is completed for all groups in which no available
tools remain.
NOTE
The TLCH signal turns to “1” when the CNC is reset by M02
or M30, for instance after the tool life, based on the
frequency of times used, is reached. When tool life is
specified by usage time, TLCH turns to “1” when the tool life
limit is reached. The signal will change during machine
operation, but machining will continue until the end of the
program.
Tool change reset signal
TLRST <G048#7>
[Classification] Input signal
[Function] Clears all executable data, including the life count of the group, *, and @.
To clear the data, specify a group number by tool group number selection
signal after replacing the worn–out tools that are displayed on the CRT.
The data can also be cleared from the MDI.
798
B–62753EN–1/01 10. TOOL FUNCTIONS
[Output condition] When the signal is set to 1, the control unit operates as follows:
· Clears all executable data, including the life count of the group.
If the same group is specified after machining is resumed, the first tool in
the group is selected.
NOTE
Tool change reset signal TLRST is valid only when the
automatic operating signal OP is “0”.
Individual tool change
signal TLCHI <F064#2>
(M series) [Classification] Output signal
[Function] Reports the end of the life of the current tool. The following processing
can be programmed: A running program is interrupted by a tool-change
program when the signal turns to “1”. Execution of the interrupted
program is resumed when the tool is changed.
[Output condition] The signal is set to “1 ”when:
· The end of the life of the current tool is detected.
The signal is set to “0” when:
· Individual tool-change reset is executed.
Individual tool change
reset signal TLRSTI
<G048#6> (M series)
[Classification] Input signal
[Function] Sets the individual tool change signal TLCHI to “0”.
[Operation] When the signal is set to “1”, the control unit operates as follows:
· Sets the individual tool change signal to “0”.
NOTE
1 These signals are valid only when tool life management is
performed on the basis of the tool life calculated in terms of
time or cutting length.
2 Individual tool change signal TLCHI is not cleared by reset.
Tool skip signal
TLSKP <G048#5>
[Classification] Input signal
[Function] A tool which has not reached its lifespan may be changed by one of two
methods:
799
10. TOOL FUNCTIONS B–62753EN–1/01
(i) Designate the group number for the tool by tool group number
selection signal then turn the tool skip signal TLSKP to “1”. The next
T-code command will pass over the first tool in the group for which
the skip was designated, and select the second tool.
(ii)Turn the TLSKP signal to “1” without designating a group number,
and the machine will skip to the next tool in the group currently in use.
Either of these methods is set using parameter SIG no. 6800#3. Tool life
is counted from zero. When the TLSKP signal is “1” and the last tool in
the group is being used, the TLCH signal turns to “1”.
[Operation] When the signal is set to “1”, the control unit operates as follows:
· Selects the next tool in the group for which a skip is specified with the
next T code.
· Assumes the number of the group to which the current tool belongs.
CAUTION
The cycle start lamp signal (STL) and feed hold lamp signal
(SPL) must both be “0” before inputting the TLSKP signal.
New tool select signal
TLNW <F064#1>
[Classification] Output signal
[Function] Reports that a new tool of a certain group is selected.
This signal can be used when, for example, a compensation value is to be
measured automatically when a new tool is selected.
The new tool select signal is issued at the same timing as TF (tool function
strobe signal).
[Output condition] The signal is set to “1” when:
· A new tool of a certain group is selected.
The signal is set to “0” when:
· The completion signal is set to “1”.
T code output
Tool function
strobe signal TF
New tool selecting
signal TLNW
End signal FIN
800
B–62753EN–1/01 10. TOOL FUNCTIONS
Tool group number
select signal
TL01 to TL256 (M series)
<G047#0 to G048#0>
TL01 to TL 64
<G47#0 to #6> (T series)
[Classification] Input signal
[Function] When the TLRST and TLSKP signals are both input, the tool group
number must be given in advance, using the tool group number selection
signals TL01 to TL64 (T series) or TL01 to TL128 (M series).
Command the following value in binary form:
Tool group number to be specified –1
[Operation] A specified tool group is selected.
801
10. TOOL FUNCTIONS B–62753EN–1/01
Tool life count override
signal *TLV0 to *TLV9
<G049#0 to G050#1>
(M series) [Classification] Input signal
[Function] Overrides the life count (time) if bit 2 of parameter No. 6801 (LFV) is
specified.
Each of the ten binary code signals has a unique override value that
becomes valid when the signal is set to “0”. The life count is overridden
by the sum of the valid override values. The override value can be
specified in steps of 0.1, within the range of 0 to 99.9.
ȍ {2
9
i
Override value = Vi}
i+0
*TLV0 0.1
*TLV1 0.2
*TLV2 0.4
*TLV3 0.8
*TLV4 1.6
*TLV5 3.2
*TLV6 6.4
*TLV7 12.8
*TLV8 25.6
*TLV9 51.2
(Example) When *TLV7, *TLV6, and *TLV3 are set to “0”, the override
value is calculated as follows:
12.8 + 6.4 + 0.8 = 20.0
The life count is multiplied by 20.0.
[Operation] The actual cutting time is counted and multiplied by the override value
obtained by the signals. The calculated time is used as the basis for
tool-life management.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G047 TL128 TL64 TL32 TL16 TL08 TL04 TL02 TL01
#7 #6 #5 #4 #3 #2 #1 #0
G048 TLRST TLRSTI TLSKP TL256
#7 #6 #5 #4 #3 #2 #1 #0
G049 *TLV7 *TLV6 *TLV5 *TLV4 *TLV3 *TLV2 *TLV1 *TLV0
#7 #6 #5 #4 #3 #2 #1 #0
G050 *TLV9 *TLV8
#7 #6 #5 #4 #3 #2 #1 #0
F064 TLCHI TLNW TLCH
802
B–62753EN–1/01 10. TOOL FUNCTIONS
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
6800 SNG GRS SIG LTM GS2 GS1
M6T IGI SNG GRS SIG LTM GS2 GS1
[Data type] Bit
GS1, GS2 This parameter sets the combination of the number of tool life groups
which can be entered, and the number of tools which can be entered per
group as shown in the table below.
Lower side ranges in M series column are for the tool life management of
512 pairs.
M series T series
GS2 GS1
Group count Tool count Group count Tool count
0 0 1– 16 1– 16 1– 16 1– 16
1– 64 1– 32 1– 16 1– 32
0 1 1– 32 1– 8 1– 32 1– 8
1–128 1– 16 1– 32 1– 16
1 0 1– 64 1– 4 1– 64 1– 4
1–256 1– 8 1– 64 1– 8
1 1 1–128 1– 2 1– 16 1– 16
1–512 1– 4 1–128 1– 4
LTM Tool life
0 : Specified by the number of times
1 : Specified by time
SIG Group number is
0 : Not input using the tool group number selection signal during tool
skip (The current group is specified.)
1 : Input using the tool group signal during tool skip
GRS Tool exchange reset signal
0 : Clears only the execution data of a specified group
1 : Clears the execution data of all entered groups
SNG Input of the tool skip signal when a tool that is not considered tool life
management is selected.
0 : Skips the tool of the group used last or of the specified group (using
SIG, #3 of parameter No. 6800).
1 : Ignores a tool skip signal
IGI Tool back number
0 : Not ignored
1 : Ignored
M6T T code in the same block as M06
0 : Judged as a back number
1 : Judged as a next tool group command
803
10. TOOL FUNCTIONS B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
6801 TLE TSM
M6E EXT EMD LFV CUT
[Data type] Bit
CUT The tool life management using cutting distance is
0 : Not performed (Usually set this parameter to 0).
1 : Performed
TSM When a tool takes several tool numbers, life is counted in tool life
management:
0 : For each of the same tool numbers.
1 : For each tool.
LFV Specifies whether life count override is enabled or disabled when the
extended tool life management function is used.
0 : Disabled
1 : Enabled
EMD An asterisk (*) indicating that a tool has been expired is displayed,
0 : When the next tool is selected
1 : When the tool life is expired
TLE Tool life management data registration by G10 (T series) is:
0 : Performed after the data for all tool groups has been cleared.
1 : Performed on a specified group.
EXT Specifies whether the extended tool life management function is used.
0 : Not used
1 : Used
M6E When a T code is specified in the same block as M06
0 : The T code is processed as a return number or as a group number
selected next. Either is set by parameter M6T No. 6800#7.
1 : The tool group life is counted immediately.
6810
Tool life management ignored number
[Data type] Word
[Valid data range] 0 to 9999
This parameter sets the tool life management ignored number.
When the set value is subtracted from a T code, a remainder is used as the
tool group number of tool life management when a value exceeding the set
value is specified in the T code.
6811 Tool life count restart M code
[Data type] Byte
[Valid data range] 0 to 255 (not including 01, 02, 30, 98, and 99)
When zero is specified, it is ignored.
804
B–62753EN–1/01 10. TOOL FUNCTIONS
When the life is specified by the number of times, the tool exchange signal
is output when a tool life count restart M code is specified if tool life of at
least one tool group is expired. A tool in life is selected in the specified
group when a T code command (tool group command) is specified after
the tool life count restart M code is specified. A tool life counter is then
incremented by one.
When the life is specified by time, a tool in life is selected in the specified
group when a T code command (tool group command) is specified after
the tool life count restart M code is specified.
Alarm and message
Number Message Description
149 FORMAT ERROR IN G10L3 A code other than Q1,Q2,P1 or P2 was
specified as the life count type in the ex-
tended tool life management.
150 ILLEGAL TOOL GROUP Tool Group No. exceeds the maximum al-
NUMBER lowable value.
Modify the program.
151 TOOL GROUP NUMBER The tool group commanded in the machin-
NOT FOUND ing program is not set.
Modify the value of program or parameter.
152 NO SPACE FOR TOOL The number of tools within one group ex-
ENTRY ceeds the maximum value registerable.
Modify the number of tools.
153 T–CODE NOT FOUND In tool life data registration, a T code was
not specified where one should be. Correct
the program.
154 NOT USING TOOL IN LIFE When the group is not commanded, H99 or
GROUP D99 was commanded.
(M series) Correct the program.
155 ILLEGAL T–CODE IN M06 In the machining program, M06 and T code
in the same block do not correspond to the
(M series) group in use. Correct the program.
ILLEGAL T–CODE IN M06 In the machining program, M06 and T code
in the same block do not correspond to the
(T series) group in use. Correct the program.
156 P/L COMMAND NOT FOUND P and L commands are missing at the head
of program in which the tool group is set.
Correct the program.
157 TOO MANY TOOL GROUPS The number of tool groups to be set ex-
ceeds the maximum allowable value. (See
parameter No. 6800 bit 0 and 1) Modify the
program.
158 ILLEGAL TOOL LIFE DATA The tool life to be set is too excessive.
Modify the setting value.
159 TOOL DATA SETTING IN- During executing a life data setting pro-
COMPLETE gram, power was turned off.
Set again.
805
10. TOOL FUNCTIONS B–62753EN–1/01
Reference item
OPERATOR’S MANUAL II.11.2 Tool Life Management Function
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.11.2 Tool Life Management Function
(For Lathe) (B–62754EN)
806
B–62753EN–1/01 10. TOOL FUNCTIONS
10.4
CUTTER
COMPENSATION
10.4.1
Cutter
Compensation B, C
(M Series)
General When the tool is moved, the tool path can be shifted by the radius of the
tool.
To make an offset as large as the radius of the tool, first create an offset
vector with a length equal to the radius of the tool (start–up). The offset
vector is perpendicular to the tool path. The tail of the vector is on the
workpiece side and the head points to the center of the tool.
If a linear interpolation, corner offset (cutter compensation B only), or
circular interpolation command is specified after start–up, the tool path
can be shifted by the length of the offset vector during machining.
To return the tool to the start point at the end of machining, cancel the
cutter compensation mode.
Corner offset
Circular interpolation
Circular
interpolation
Linear interpolation
Corner offset
Circular
interpolation R1
Linear
interpolation
R2
Offset vector
Start up Circular
ÇÇ
Linear interpolation
interpolation
ÇÇ
Cutter Programmed path
compensation
ÇÇ
cancel Y axis
Tool center path
Start position
X axis
Fig. 10.4 (a) Outline of Cutter Compensation B
807
10. TOOL FUNCTIONS B–62753EN–1/01
Cutter
compensation
cancel
Start–up
ÇÇÇ
ÇÇÇ
ÇÇÇ
Fig. 10.4 (b) Outline of Cutter Compensation C
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
5001 OFH
[Data type] Bit
OFH Offset number of tool length compensation, cutter compensation and tool
offset
0 : Specifies the tool length compensation using an H code, and cutter
compensation C using a D code
Tool offset conforms to TPH in parameter No. 5001#5.
1 : Specifies the tool length compensation, cutter compensation and tool
offset using H codes
#7 #6 #5 #4 #3 #2 #1 #0
5003 CCN SUV SUP
[Data type] Bit
SUP Start up or cancel in cutter compensation C
0 : Type A
1 : Type B
808
B–62753EN–1/01 10. TOOL FUNCTIONS
SUV When G40, G41, and G42 are specified independently,
0 : The start up and cancel operation conforms to the standard
specification.
1 : Moves by a distance corresponding to the offset vector which is
vertical to the next block movement.
CCN When automatic reference position return (G28) is specified in the cutter
compensation C mode (M series) or in tool nose radius compensation (T
series):
0 : The cutter compensation vector is cancelled in movement to an
intermediate position.
1 : The cutter compensation vector is not cancelled in movement to an
intermediate position, but is cancelled in movement to the reference
position.
5010 Limit value that ignores the vector when a tool moves on the outside of a
corner during cutter compensation C
[Data type] Word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 0 to 16383
This parameter sets the limit value that ignores a slight movement
occurring when a tool moves on the outside of the corner during cutter
compensation C.
Alarm and message
Number Message Description
033 NO SOLUTION AT CRC A point of intersection cannot be de-
termined for cutter compensation C.
Modify the program.
034 NO CIRC ALLOWED IN The start up or cancel was going to
ST–UP /EXT BLK be performed in the G02 or G03 mode
in cutter compensation C. Modify the
program.
035 CAN NOT COMMANDED G39 is commanded in cutter com-
G39 pensation B cancel mode or on the
plane other than offset plane. Modify
the program.
036 CAN NOT COMMANDED Skip cutting (G31) was specified in
G31 cutter compensation mode.
Modify the program.
037 CAN NOT CHANGE G40 is commanded on the plane oth-
PLANE IN CRC er than offset plane in cutter com-
pensation B. The plane selected by
using G17, G18 or G19 is changed in
cutter compensation C mode. Modify
the program.
809
10. TOOL FUNCTIONS B–62753EN–1/01
Number Message Description
038 INTERFERENCE IN CIR- Overcutting will occur in cutter com-
CULAR BLOCK pensation C because the arc start
point or end point coincides with the
arc center.
Modify the program.
041 INTERFERENCE IN CRC Overcutting will occur in cutter com-
pensation C. Two or more blocks are
consecutively specified in which func-
tions such as the auxiliary function
and dwell functions are performed
without movement in the cutter com-
pensation mode. Modify the program.
042 G45/G48 NOT ALLOWED Tool offset (G45 to G48) is comman-
IN CRC ded in cutter compensation. Modify
the program.
Reference item
OPERATOR’S MANUAL II.15.4 Cutter compensation B
(For Machining Center)
(B–62764EN) II.15.5 Cutter compensation C
810
B–62753EN–1/01 10. TOOL FUNCTIONS
10.4.2
Tool Nose Radius
Compensation
(T Series)
General It is difficult to produce the compensation necessary to form accurate parts
when using only the tool offset function due to tool nose roundness in
taper cutting or circular cutting. The tool nose radius compensation
function compensates automatically for the above errors.
Workpiece
ÇÇÇÇÇÇÇÇ Tool path without compensation
ÇÇÇÇÇÇÇÇ Tool path with compensation
ÇÇÇÇÇÇÇÇ
Insufficient
ÇÇÇÇÇÇÇÇ Tool nose
ÇÇÇÇÇÇÇÇ
depth of
cutting
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ R
Shape processed without tool
nose radius compensation
Fig. 10.4.2 Tool path of tool nose radius compensa-
tion
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
5002 WNP
[Data type] Bit
WNP Imaginary tool tip direction used for tool nose radius compensation, when
the geometry/wear compensation option is equipped, is the direction
specified by:
0 : Geometry offset number
1 : Wear offset number
#7 #6 #5 #4 #3 #2 #1 #0
5003 CCN
[Data type] Bit
CCN When automatic reference position return (G28) is specified in the cutter
compensation C mode (M series) or in tool nose radius compensation (T
series):
811
10. TOOL FUNCTIONS B–62753EN–1/01
0 : The cutter compensation vector is cancelled in movement to an
intermediate position.
1 : The cutter compensation vector is not cancelled in movement to an
intermediate position, but is cancelled in movement to the reference
position.
5010 Limit value that ignores the vector when a tool moves on the outside of a
corner during too nose radius compensation
[Data type] Word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 0 to 16383
This parameter sets the limit value that ignores a slight movement
occurring when a tool moves on the outside of a corner during tool nose
radius compensation.
Alarm and message
Number Message Description
033 NO SOLUTION AT CRC A point of intersection cannot be de-
termined for tool nose radius com-
pensation. Modify the program.
Modify the program.
034 NO CIRC ALLOWED IN The start up or cancel was going to
ST–UP /EXT BLK be performed in the G02 or G03 mode
in tool nose radius compensation.
Modify the program.
035 CAN NOT COMMANDED Skip cutting (G31) was specified in
G31 tool nose radius compensation mode.
Modify the program.
037 CAN NOT CHANGE The offset plane is switched in tool
PLANE IN NRC nose radius compensation.
Modify the program.
038 INTERFERENCE IN CIR- Overcutting will occur in tool nose ra-
CULAR BLOCK dius compensation because the arc
start point or end point coincides with
the arc center.
Modify the program.
039 CHF/CNR NOT AL- Chamfering or corner R was specified
LOWED IN NRC with a start–up, a cancel, or switching
between G41 and G42 in tool nose
radius compensation. The program
may cause overcutting to occur in
chamfering or corner R. Modify the
program.
812
B–62753EN–1/01 10. TOOL FUNCTIONS
Number Message Description
040 INTERFERENCE IN Overcutting will occur in tool nose ra-
G90/G94 BLOCK dius compensation in canned cycle
G90 or G94. Modify the program.
041 INTERFERENCE IN NRC Overcutting will occur in tool nose ra-
dius compensation.
Modify the program.
Reference item
OPERATOR’S MANUAL II.15.2 Tool Nose Radius Compensation
(For Lathe) (B–62754EN)
813
11. PROGRAM COMMAND B–62753EN–1/01
11 PROGRAM COMMAND
814
B–62753EN–1/01 11. PROGRAM COMMAND
11.1
DECIMAL POINT
PROGRAMMING/
POCKET
CALCULATOR
TYPE DECIMAL
POINT
PROGRAMMING
General Numerical values can be entered with a decimal point. A decimal point
can be used when entering a distance, time, or speed. Decimal points can
be specified with the following addresses:
X, Y, Z, U, V, W, A, B, C, I, J, K, Q, R, and F . . . . . . . . . . . . . . . . M series
X, Y, Z, U, V, W, A, B, C, I, J, K, R, F. . . . . . . . . . . . . . . . . . . . T series
There are two types of decimal point notation: calculatorĆtype notation
and standard notation.
When calculatorĆtype decimal notation is used, a value without decimal
point is considered to be specified in millimeters, inches or degree. When
standard decimal notation is used, such a value is considered to be
specified in least input increments. Select either calculatorĆtype or
standard decimal notation by using the DPI bit (bit 0 of parameter 3401).
Values can be specified both with and without decimal point in a single
program.
Program command Pocket calculator Standard type decimal
type decimal point point programming
programming
X1000 1000mm 1mm
Command value with- Unit : mm Unit : Least input increment
out decimal point (0.001 mm)
X1000.0 1000mm 1000mm
Command value with Unit : mm Unit : mm
decimal point
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3401 DPI
[Data type] Bit
DPI When a decimal point is omitted in an address that can include a decimal
point
0 : The least input increment is assumed.
1 : The unit of mm, inches, degree, or s is assumed. (Pocket calculator
type decimal point programming)
815
11. PROGRAM COMMAND B–62753EN–1/01
Alarm and Message
Number Message Description
007 ILLEGAL USE OF DEC- Decimal point “ · ” input error (A deci-
IMAL POINT mal point was input after an address
with which it can not be used. Or two
decimal points were input.)
Modify the program.
Reference Item
OPERATOR’S MANUAL II.9.4 Decimal point programming
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.9.3 Decimal point programming
(For Lathe) (B–62754EN)
816
B–62753EN–1/01 11. PROGRAM COMMAND
11.2
G CODE SYSTEM
(T SERIES)
General There are three G code systems : A,B, and C (Table 11.2). Select a G code
system using bits 6 (GSB) and 7 (GSC) of parameter 3401.
Table 11.2 G code list (1/3)
G code
Group
Grou Function
A B C
G00 G00 G00 Positioning (Rapid traverse)
G01 G01 G01 Linear interpolation (Cutting feed)
01
G02 G02 G02 Circular interpolation CW or Helical interpolation CW
G03 G03 G03 Circular interpolation CW or Helical interpolation CCW
G04 G04 G04 Dwell
G05 G05 G05 High speed cycle cutting
G07.1 G07.1 G07.1 00
Cylindrical interpolation
(G107) (G107) (G107)
G10 G10 G10 Data setting
G12.1 G12.1 G12.1
Polar coordinate interpolation mode
(G112) (G112) (G112) 21
G13.1 G13.1 G13.1 Polar coordinate interpolation cancel mode
(G113) (G113) (G113)
G17 G17 G17 XpYp plane selection
G18 G18 G18 16 ZpXp plane selection
G19 G19 G19 YpZp plane selection
G20 G20 G70 Input in inch
06
G21 G21 G71 Input in mm
G22 G22 G22 Stored stroke check function on
09
G23 G23 G23 Stored stroke check function off
G25 G25 G25 Spindle speed fluctuation detection off
08
G26 G26 G26 Spindle speed fluctuation detection on
G27 G27 G27 Reference position return check
G28 G28 G28 Reference position return
G30 G30 G30 00 2nd, 3rd and 4th reference position return
G30.1 G30.1 G30.1 Floating reference point return
G31 G31 G31 Skip function
G32 G33 G33 Thread cutting
01
G34 G34 G34 Variable–lead thread cutting
G36 G36 G36 Automatic tool compensation X
G37 G37 G37 00 Automatic tool compensation Z
G39 G39 G39 Corner circular interpolation
G40 G40 G40 Tool nose radius compensation cancel
G41 G41 G41 07 Tool nose radius compensation left
G42 G42 G42 Tool nose radius compensation right
817
11. PROGRAM COMMAND B–62753EN–1/01
Table 11.2 G code list (2/3)
G code
Gro p
Group F nction
Function
A B C
G50 G92 G92 Coordinate system setting or max. spindle speed setting
00
G50.3 G92.1 G92.1 Workpiece coordinate system preset
G50.2 G50.2 G50.2 Polygonal turning cancel
(G250) (G250) (G250)
20
G51.2 G51.2 G51.2
Polygonal turning
(G251) (G251) (G251)
G52 G52 G52 Local coordinate system setting
00
G53 G53 G53 Machine coordinate system setting
G54 G54 G54 Workpiece coordinate system 1 selection
G55 G55 G55 Workpiece coordinate system 2 selection
G56 G56 G56 Workpiece coordinate system 3 selection
14
G57 G57 G57 Workpiece coordinate system 4 selection
G58 G58 G58 Workpiece coordinate system 5 selection
G59 G59 G59 Workpiece coordinate system 6 selection
G65 G65 G65 00 Macro calling
G66 G66 G66 Macro modal call
12
G67 G67 G67 Macro modal call cancel
G68 G68 G68 Mirror image for double turrets ON or balance cut mode
04
G69 G69 G69 Mirror image for double turrets OFF or balance cut mode cancel
G70 G70 G72 Finishing cycle
G71 G71 G73 Stock removal in turning
G72 G72 G74 Stock removal in facing
G73 G73 G75 00 Pattern repeating
G74 G74 G76 End face peck drilling
G75 G75 G77 Outer diameter/internal diameter drilling
G76 G76 G78 Multiple threading cycle
G71 G71 G72 Traverse grinding cycle (for grinding machine)
Traverse direct constant–dimension grinding cycle
G72 G72 G73
(for grinding machine)
01
G73 G73 G74 Oscillation grinding cycle (for grinding machine)
Oscillation direct constant–dimension grinding cycle
G74 G74 G75
(for grinding machine)
G80 G80 G80 Canned cycle for drilling cancel
G83 G83 G83 Cycle for face drilling
G84 G84 G84 Cycle for face tapping
G86 G86 G86 10 Cycle for face boring
G87 G87 G87 Cycle for side drilling
G88 G88 G88 Cycle for side tapping
G89 G89 G89 Cycle for side boring
818
B–62753EN–1/01 11. PROGRAM COMMAND
Table 11.2 G code list (3/3)
G code
Gro p
Group F nction
Function
A B C
G90 G77 G20 Outer diameter/internal diameter cutting cycle
G92 G78 G21 01 Thread cutting cycle
G94 G79 G24 End face turning cycle
G96 G96 G96 Constant surface speed control
02
G97 G97 G97 Constant surface speed control cancel
G98 G94 G94 Per minute feed
05
G99 G95 G95 Per revolution feed
— G90 G90 Absolute programming
03
— G91 G91 Incremental programming
— G98 G98 Return to initial level
11
— G99 G99 Return to R point level
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3401 GSC GSB
[Data type] Bit
GSB, GSC The G code system is set.
GSC GSB G code
0 0 G code system A
0 1 G code system B
1 0 G code system C
#7 #6 #5 #4 #3 #2 #1 #0
3402 CLR G91 G01
[Data type] Bit
G01 Mode entered when the power is turned on or when the control is cleared
0 : G00 mode (positioning)
1 : G01 mode (linear interpolation)
G91 When the power is turned on or when the control is cleared
0 : G90 mode (absolute command)
1 : G91 mode (incremental command)
CLR Reset button on the CRT/MDI panel, external reset signal, reset and
rewind signal, and emergency stop signal
0 : Cause reset state.
1 : Cause clear state.
For the reset and clear states, refer to APPENDIX E of operator’s manual
(B–62754EN).
819
11. PROGRAM COMMAND B–62753EN–1/01
Alarm and Message
Number Message Description
010 IMPROPER G–CODE An unusable G code or G code corre-
sponding to the function not provided is
specified. Modify the program.
Note
NOTE
1 If the CNC enters the clear state (see bit 6 (CLR) of
parameter 3402) when the power is turned on or the CNC
is reset, the modal G codes change as follows.
(1) G codes marked with in Table 11.2 are enabled.
(2) When the system is cleared due to powerĆon or reset,
whichever specified, either G20 or G21, remains
effective.
(3) G22 is set when the system is cleared due to powerĆon.
When the system is cleared due to reset, whichever
specified, either G22 or G23, remains effective.
(4) Setting bit 0 (G01) of parameter 3402 determines which
code, either G00 or G01, is effective.
(5) Setting bit 3 (G91) of parameter 3402 determines which
code, either G90 or G91, is effective.
2 G codes of group 00 except G10 and G11 are singleĆshot
G codes.
3 Alarm 010 is displayed when a G code not listed in the G
code list is specified or a G code without a corresponding
option is specified.
4 G codes of different groups can be specified in the same
block.
If G codes of the same group are specified in the same
block, the G code specified last is valid.
5 If a G code of group 01 is specified in a canned cycle, the
canned cycle is canceled in the same way as when a G80
command is specified. G codes of group 01 are not affected
by G codes for specifying a canned cycle.
6 When G code system A is used for a canned cycle, only the
initial level is provided at the return point.
7 G codes are displayed for each group number.
Reference Item
OPERATOR’S MANUAL II.3 PREPARATORY FUNCTION (G FUNCTION)
(For Lathe) (B–62754EN)
APPENDIX E STATUS WHEN TURNING POWER ON,
WHEN CLEAR AND WHEN RESET
820
B–62753EN–1/01 11. PROGRAM COMMAND
11.3
PROGRAM
CONFIGURATION
General A program consists of the following components:
Table 11.3 Program components
Components Descriptions
Tape start Symbol indicating the start of a program file
Leader section Used for the title of a program file, etc.
Program start Symbol indicating the start of a program
Program section Commands for machining
Comment section Comments or directions for the operator
Tape end Symbol indicating the end of a program file
Leader section
Tape start % TITLE ; Program start
O0001 ;
Program section (COMMENT) Comment section
M30 ;
% Tape end
Fig. 11.3 Program configuration
821
11. PROGRAM COMMAND B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
0100 CTV
Setting entry is acceptable.
[Data type] Bit
CTV: Character counting for TV check in the comment section of a program.
0 : Not performed
1 : Performed
#7 #6 #5 #4 #3 #2 #1 #0
3201 NPE N99
[Data type] Bit
N99 With an M99 block, when bit 6 (NPE) of parameter No. 3201 = 0, program
registration is assumed to be:
0 : Completed
1 : Not completed
NPE With an M02, M30, or M99 block, program registration is assumed to be:
0 : Completed
1 : Not completed
#7 #6 #5 #4 #3 #2 #1 #0
3404 EOR SBP
[Data type] Bit
SBP Address P of the block including M198 in the subprogram call function
0 : Indicating a file number
1 : Indicating a program number
EOR When the endĆofĆrecord mark (%) is read during program execution:
0 : P/.S alarm No. 5010 occurs.
(Automatic operation is stopped, and the system enters the alarm
state.)
1 : No alarm occurs.
(Automatic operation is stopped, and the system is reset.)
6030 M code that calls the program entered in file
[Data type] Byte
[Valid data range] 0, and 1 to 255
When the subprogram call function is used, this parameter sets the M code
for calling a program in a file stored on the external input/output device.
NOTE
The M code is judged to be M198 when zero is specified as
the setting value.
822
B–62753EN–1/01 11. PROGRAM COMMAND
Alarm and Message
Number Message Description
001 TH PARITY ALARM TH alarm (A character with incorrect
parity was input).
002 TV PARITY ALARM TV alarm (The number of characters
in a block is odd). This alarm will be
generated only when the TV check is
effective (when TVC, bit 0 of setting
parameter 0000 is set to 1).
5010 END OF RECORD The end of record (%) was specified.
Reference Item
OPERATOR’S MANUAL II.13 Program Configuration
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.13 Program Configuration
(For Lathe) (B–62754EN)
823
11. PROGRAM COMMAND B–62753EN–1/01
11.4
INCH/METRIC
CONVERSION
General Either inch or metric input can be selected by G code.
Signal
Inch input signal
INCH <F002#0>
[Classification] Output signal
[Function] This signal indicates that inch input mode is in progress.
[Output condition] “1”indicates that the inch input mode (G20) is in progress, and “0”
indicates that metric input mode (G21) is in progress.
This signal changes to the corresponding state when modes are switched
using the setting data display on the MDI panel.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F002 INCH
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
0000 INI
Setting entry is acceptable.
[Data type] Bit
INI Unit of input
0: In mm
1: In inches
#7 #6 #5 #4 #3 #2 #1 #0
1001 INM
NOTE
When this parameter is set, the power must be turned off
before operation is continued.
[Data type] Bit
INM Least command increment on the linear axis
0 : In mm (metric system machine)
1 : In inches (inch system machine)
824
B–62753EN–1/01 11. PROGRAM COMMAND
#7 #6 #5 #4 #3 #2 #1 #0
1006 ROSx ROTx
NOTE
When this parameter is changed, turn off the power before
continuing operation.
[Data type] Bit axis
ROTx, ROSx Setting linear or rotation axis
ROSx ROTx Description
0 0 Linear axis
D Inch/metric conversion is done.
D All coordinate values are linear axis type.
(Not rounded in 0 to 360_)
D Stored pitch error compensation is linear axis type (Refer toparame-
ter No. 3624)
0 1 Rotation axis (A Type)
D Inch/metric conversion is not done.
D Machine coordinate values are rounded in 0 to 360_. Absolute coor-
dinate values and relative coordinate values are rounded or not
rounded by parameter No. 1008 #0 and #2.
D Stored pitch error compensation is the rotation type. Refer to param-
eter No. 3624.
D Automatic reference position return (G28, G30) is done in the refer-
ence position return direction and the move amount does not exceed
one rotation.
1 0 Setting is invalid (unused)
1 1 Rotation axis (B type)
D Inch/metric conversion is not done.
D Machine coordinate values absolute coordinate values and relative
coordinate values are linear axis type and is not rounded in 0 to 360_.
D Stored pitch error compensation is linear axis type (Refer to parame-
ter No. 3624)
D Cannot be used with the rotation axis roll over function and the index
table indexing function (M series).
#7 #6 #5 #4 #3 #2 #1 #0
1201 ZPI
[Data type] Bit
ZPI Coordinates at the reference position when a coordinate system is set
automatically
0 : Value set in parameter No. 1250 is used.
1 : For input in mm, the value set in parameter 1250 is used, or for input in
inches, the value set in parameter No. 1251 is used.
1250 Coordinate value of the reference position used when automatic coordinate
system setting is performed
[Data type] Two–word
825
11. PROGRAM COMMAND B–62753EN–1/01
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Linear axis
0.01 0.001 0.0001 mm
(Metric input)
Linear axis
0.001 0.0001 0.00001 inch
(Inch input)
Rotation axis 0.01 0.001 0.0001 deg
[Valid data range] – 99999999 to 99999999
Set the coordinate value of the reference position on each axis used for
setting a coordinate system automatically.
1251 Coordinate value of the reference position on each axis used for setting a
coordinate system automatically when input is performed in inches
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] – 99999999 to 99999999
Set the coordinate value of the reference position on each axis used for
setting a coordinate system automatically when input is performed in
inches.
NOTE
This parameter is valid when ZPI in parameter 1201#1 is set
to 1.
#7 #6 #5 #4 #3 #2 #1 #0
1403 MIF
[Data type] Bit
MIF Cutting feedrates at feed per minute is specified by F commands
0 : In units of 1 mm/min for millimeter machines or 0.01 inches/min for
inch machines.
1 : In unit of 0.001 mm/min for millimeter machines or 0.00001
inches/min for inch machines.
NOTE
M series are not equipped with this parameter. Cutting
feedrates are specified by F commands in units of 0.001
mm/min for millimeter machines or 0.00001 inches/min for
inch machines.
826
B–62753EN–1/01 11. PROGRAM COMMAND
#7 #6 #5 #4 #3 #2 #1 #0
3104 MCN
[Data type] Bit
MCN Machine position is:
0 : Not displayed according to the unit of input.
(Regardless of whether input is made in mm or inches, the machine
position is displayed in mm for millimeter machines, or in inches for
inch machines.)
1 : Displayed according to the unit of input.
(When input is made in mm, the machine position is displayed in mm,
and when input is made in inches, the machine position is displayed in
inches accordingly.)
#7 #6 #5 #4 #3 #2 #1 #0
3405 AUX
[Data type] Bit
AUX The least increment of the command of the second miscellaneous function
specified with a decimal point
0 : Assumed to be 0.001
1 : Depending on the input increment.
(For input in mm, 0.001 is assumed, or for input in inches, 0.0001 is
assumed.)
#7 #6 #5 #4 #3 #2 #1 #0
5006 OIM
[Data type] Bit
OIM When the unit is switched between the inch and metric systems, automatic
tool compensation value conversion is:
0 : Not performed
1 : Performed
#7 #6 #5 #4 #3 #2 #1 #0
8003 PIM
[Data type] Bit
PIM When only the axes controlled by the PMC are used, the linear axis is:
0: Influenced by inch/millimeter input.
1: Not influenced by inch/millimeter input.
827
11. PROGRAM COMMAND B–62753EN–1/01
Warning
WARNING
When switching inch input (G20) to metric input (G21) and
vice versa, the tool compensation value must be re–set
according to the least input increment.
However, when bit 0 (OIM) of parameter 5006 is 1, tool
compensation values are automatically converted and
need not be re–set.
Note
NOTE
1 When the least input increment and the least command
increment systems are different, the maximum error is half
of the least command increment. This error is not
accumulated.
2 Reference position return is performed at a low speed for
the first G28 command after the inch input is switched to the
metric input or vice versa.
3 The inch and metric input can also be switched using
settings.
Reference Item
OPERATOR’S MANUAL II.9.3 Inch/metric conversion(G20, G21)
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.9.2 Inch/metric conversion(G20, G21)
(For Lathe) (B–62754EN)
828
B–62753EN–1/01 11. PROGRAM COMMAND
11.5
HIGH SPEED CYCLE
CUTTING
General This function can convert the machining profile to a data group that can
be distributed as pulses at highĆspeed by the macro compiler and macro
executor. The function can also call and execute the data group as a
machining cycle using the CNC command (G05 command).
NOTE
This function cannot be used for two-path control.
D Format
G05 P10fff Lfff ;
P10fff is number of the cutting cycle to be called first:
P10001 to P10999
Lfff is repetition count of the cutting cycle
(L1 applies when this parameter is omitted.) :
L1 to L999
Call and execute the data for the high speed cutting cycle specified by the
macro compiler and macro executor using the above command.
Cycle data can be prepared for up to 999 cycles. Select the machining
cycle by address P. More than one cycle can be called and executed in
series using the cycle connection data in the header.
Specify the repetition count of the called machining cycle by address L.
The repetition count in the header can be specified for each cycle.
The connection of cycles and their repetition count are explained below
with an example.
Example) Assume the following:
Cycle 1 Cycle connection data 2 Repetition count 1
Cycle 2 Cycle connection data 3 Repetition count 3
Cycle 3 Cycle connection data 0 Repetition count 1
G05 P10001 L2 ;
The following cycles are executed in sequence:
Cycles 1, 2, 2, 2, 3, 1, 2, 2, 2, and3
D Number of control axes Six axes maximum can be controlled. Six axes can be controlled
simultaneously.
D Pulse distribution Set the number of pulses per cycle in parameter 7501#4 to #6 as a macro
variable (#20000 to #85535) for high speed cycle cutting using the macro
compiler and macro executor.
The unit for the number of pulses is the least input increment.
829
11. PROGRAM COMMAND B–62753EN–1/01
Configuration of high– Data for the high speed cycle cutting is assigned to variables (#20000 to
speed cycle cutting data #85535) for the high–speed cycle cutting by the macro compiler and
macro executor.
Configuration of the high speed cycle cutting data
#20000 Number of registered cycles
#20001 Header of cycle 1
#20017 Header of cycle 2
#20033 Header of cycle 3
Data group of cycle 1
Data group of cycle 2
Data group of cycle 3
Number of Registered Specify the number of cycles (number of headers) of highĆspeed cycle
Cycles cutting data. Values from 1 to 999 can be specified.
Header The header for highĆspeed cycle cutting data has the following
configuration:
Header configuration
#20001/20017/20033.. Cycle repetition count
#20002/20018/20034.. Cycle connection data
#20003/20019/20035.. Number of data items
#20004/20020/20036.. Data type
#20005/20021/20037.. Variable assigned to the 1st axis data
#20006/20022/20038.. Variable assigned to the 2nd axis data
#20007/20023/20039.. Variable assigned to the 3rd axis data
#20008/20024/20040.. Variable assigned to the 4th axis data
#20009/20025/20041.. Variable assigned to the 5th axis data
#20010/20026/20042.. Variable assigned to the 6th axis data
#20011/20027/20043.. Total number of fixed data items for the 1st axis
#20012/20028/20044.. Total number of fixed data items for the 2nd axis
#20013/20029/20045.. Total number of fixed data items for the 3rd axis
#20014/20030/20046.. Total number of fixed data items for the 4th axis
#20015/20031/20047.. Total number of fixed data items for the 5th axis
#20016/20032/20048.. Total number of fixed data items for the 6th axis
830
B–62753EN–1/01 11. PROGRAM COMMAND
Explanations
Cycle repetition count Specify the repetition count for the cycle. Values from 0 to 32767 can be
specified. When 0 or 1 is specified, the cycle is executed once.
Cycle connection data Specify the number (1 to 999) of the cycle to be executed after the cycle.
When no connection cycle exists because of the last cycle, specify 0.
Number of data items Specify the number of data items per cycle. Valid values are from 1 to
32767.
When a fixed data item is specified, the fixed data is repeated for the
specified number of times in one cycle.
Data type
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
– – r6 r5 r4 r3 r2 r1 – – t6 t5 t4 t3 t2 t1
The bits from t1 to t6, corresponding to the 1st to 6th axes, have the fol-
lowing meanings:
0: Distribution data is always constant.
1: Distribution data is variable or fixed.
When the distribution data is variable or fixed, the bits from r1 to r6, corre-
sponding to the 1st to 6th axes, have the following meanings:
0: Distribution data is read forward.
1: Distribution data is read backwards.
Because the data consists of bits, it is necessary to use a binaryĆcoded dec-
imal value when setting it using the macro compiler and macro executor.
Example)
When constant data is assigned to the 1st and 2nd axes and variable data
is assigned to the 3rd and 4th axes, #20004 = 12; (t4 and t3: 1, t2 and t1:
0)
Variables assigned to ⋅Constant data
data for the 1st to 6th When the corresponding data type bit (t6 to t1) is 0, specify
axes “distribution data value”.
⋅Variable data
When the corresponding data type bit (t6 to t1) is 1 and the total number
of fixed data items = 0, specify “(Storing start data variable No. of the
distribution data)/10”.
⋅Fixed data
When the corresponding data type bit (t6 to t1) is 1 and the total number
of fixed data items is other than 0, specify “(Storing start data variable
No. of the distribution data)/10”.
The applicable value for the variable data and fixed data is 2001 to
8553. It is not possible to start storing data in the executable format
from a variable No. that is not a multiple of 10.
To read the distribution data backwards, set the variable No. of the data
to be distributed last. For example, to read the distribution data in
#25000 to #25999 backwards, set 25000 as the data assignment
variable.
Total number of fixed Set the length of the fixed data for the cycle.
data items for the first to The first address of the fixed data must be specified by the data
6th axes assignment variable. When the total number of fixed data items = 0 and
the corresponding data type bit (t6 to t1) is 1, the data is regarded as a
variable data.
831
11. PROGRAM COMMAND B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
7501 IPC IT2 IT1 IT0 CSP
IPC IT2 IT1 IT0
[Data type] Bit
CSP Cs contouring control function dedicated to a piston lathe is
0: Not used.
1: Used.
IT0, IT1, IT2
IT2 IT1 IT0
0 0 0 Interpolates the G05 data in 8ms
0 0 1 Interpolates the G05 data in 2ms
0 1 0 Interpolates the G05 data in 4ms
0 1 1 Interpolates the G05 data in 1ms
1 0 0 Interpolates the G05 data in 16ms
IPC
0: The system does not monitor whether a distribution process is
stopped while highĆspeed cutting (G05) is performed with highĆspeed
remote buffer A or B or in a highĆspeed cycle.
1: The system monitors whether a distribution process is stopped while
highĆspeed machining (G05) is performed with highĆspeed remote
buffer A or B or in a highĆspeed cycle cutting.
(Alarms 179 and 000 are simultaneously issued if the distribution
process is stopped. In this case, the power must be turned off then on
again.)
NOTE
The distribution process stops, when the host cannot send
data with the highĆspeed remote buffer by the specified
time.
#7 #6 #5 #4 #3 #2 #1 #0
7505 HUNx HSCx
HSCx
NOTE
After setting this parameter, the power must be turned off
then on again.
[Data type] Bit
HSCx Specifies whether each axis is used for highĆspeed distribution in a
highĆspeed cycle cutting or with a highĆspeed remote buffer.
0: Used for highĆspeed distribution
1: Not used for highĆspeed distribution
832
B–62753EN–1/01 11. PROGRAM COMMAND
HUNx Specifies whether the unit of data to be distributed during cutting in a
highĆspeed cycle is ten times the least input increment.
0: The unit of data is the same as the least input increment.
1: The unit of data is ten times the least input increment.
NOTE
This parameter is used when a data item to be distributed
exceeds a word in terms of the least input increment or the
maximum travel speed.
CNC distributes ten times the value for cutting in a
high–speed cycle for the axes in which HUNx of this
parameter is set to 1. Therefore, set a value one tenth the
value to be distributed for cutting in a highĆspeed cycle
along the specified axes.
7510 Maximum number of simultaneously controlled axes when G05 is specified during
high–speed cycle cutting or No. of controlled axes in high–speed remote buffer
[Data type] Word
[Unit of data] 1A6
This parameter sets the maximum number of simultaneous control axes
when G05 is specified during highĆspeed cycle cutting or sets the number
of control axes in a highĆspeed remote buffer.
7511 Extension of data variables used for cutting in a high–speed cycle
[Data type] Byte
[Valid data range] 0 to 8
This parameter sets the size for extending the data variables used for
cutting in a highĆspeed cycle (Variables 200000 to 462143).
Set Explanation
value
0 Variable #200000 is not used. Conventional variables #200000 to
#85535 are used.
1 Variables #200000 to #232767 are used.
2 Variables #200000 to #265535 are used.
3 Variables #200000 to #298303 are used.
4 Variables #200000 to #331072 are used.
5 Variables #200000 to #363839 are used.
6 Variables #200000 to #396607 are used.
7 Variables #200000 to #429375 are used.
8 Variables #200000 to #462143 are used.
833
11. PROGRAM COMMAND B–62753EN–1/01
Alarm and Message
Number Message Description
115 ILLEGAL VARIABLE The header contents are improper in a
NUMBER high–speed cycle cutting. This alarm is
given in the following cases:
1. The header corresponding to the spe-
cified cutting cycle number called is
not found.
2. The cycle connection data value is
out of the allowable range (0 – 999).
3. The number of data in the header is
out of the allowable range (0 –
32767).
4. The storing start data variable number
of executable format data is out of the
allowable range (#20000 – #85535).
5. The storing data variable number of
executable format data is out of the
allowable range (#85535).
6. The storing start data variable number
of executable format data is over-
lapped with the variable number used
in the header.
Modify the program.
178 G05 COMMANDED IN G05 was commanded in the G41/G42
G41/G42 MODE mode.
Correct the program.
179 PARAM. (NO. 7510) The number of controlled axes set by the
SETTING ERROR parameter 7510 exceeds the maximum
number. Modify the parameter setting val-
ue.
Warning
WARNING
Single block stop, dry run, feedrate override, automatic
acceleration/deceleration and handle interruption are
disabled during highĆspeed cycle cutting.
834
B–62753EN–1/01 11. PROGRAM COMMAND
Note
NOTE
Set the total number of distribution data items for one cycle
to a multiple of the following values, according to the
distribution cycle. This does not apply when the distribution
cycle is 16 ms or 8 ms.
If the total number is not a multiple of one of the following
values, movement in the remaining cycle becomes zero.
Distribution cycle 4 ms: Multiple of 2
Distribution cycle 2 ms: Multiple of 4
Distribution cycle 1 ms: Multiple of 8
For example, when all 41 data items (distribution cycle: 2
ms) are specified, movement is zero in the remaining 3 ms.
Reference Item
OPERATOR’S MANUAL II.20 High speed cycle cutting
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.19.1 High speed cycle cutting
(For Lathe) (B–62754EN)
835
11. PROGRAM COMMAND B–62753EN–1/01
11.6
CUSTOM MACRO
11.6.1
Custom Macro
General Although subprograms are useful for repeating the same operation, the
custom macro function also allows use of variables, arithmetic and logic
operations, and conditional branches for easy development of general
programs such as pocketing and user–defined canned cycles. A
machining program can call a custom macro with a simple command, just
like a subprogram.
Machining program Custom macro
O0001 ; O9010 ;
: #1=#18/2 ;
: G01 G42 X#1 Y#1 F300 ;
: G02 X#1 Y–#1 R#1 ;
G65 P9010 R50.0 L2 ; :
: :
: :
M30 ; M99 ;
This means that a function of general use can be formed when
programming a certain function as a custom macro. That is, programs can
be written using variables for data that might change or be unknown. This
can be further applied to group technology.
Similar workpieces can be collected as a group and a universal custom
macro body can be programmed using variables applicable to each group.
In this way, programming is not required for the workpieces in the group.
The programmer only need to assign actual values to the variables.
r β
α
Bolt hole circles as shown in the above figure can be made easily.
Once a custom macro body for the bolt hole circle is programmed and
registered, the CNC can operate as if it has the bolt hole circle cutting
function.
Programmers can use the bolt hole circle function by using the following
command only:
(Example of calling bolt hole circle)
836
B–62753EN–1/01 11. PROGRAM COMMAND
G65 P p R r A α Bβ K k ;
P : Macro number of bolt hole circle
r : Radius
α : Start angle
β : Angle between circles
k : Number of circles
Signal
Custom Macro Input
Signal
UI000 to UI015
<G054, G055>
[Classification] Input signal
[Function] No function is provided for the control unit. These signals can be read by
a custom macro as a type of system variable, and are used for interface
signals between custom macros and the PMC.
These signals correspond to system variables as indicated below.
Correspondence
Signals Q’ty Variables
of values
UI000 1 #1000
UI001 1 #1001
UI002 1 #1002
UI003 1 #1003 “0” at “0” and
: : : “1” at “1”
UI014 1 #1014
UI015 1 #1015
UI000AUI015 16 #1032 16–bit binary code
*1
ȍ {#[1000 ) i]
15
*1 Variable value #1032 + 2 i}
i+0
Custom Macro Output
Signal
UI000 to UI015
<F054, F055>
UO100 to UO131
<F056 to F059>
[Classification] Output signal
837
11. PROGRAM COMMAND B–62753EN–1/01
[Function] No function is provided for the control unit. These signals can be read or
written by a custom macro as a type of system variable, and are used for
interface signals between custom macros and the PMC.
These signals correspond to system variables as indicated below.
Correspondence of
Signals Q’ty Variables
values
UO000 1 #1100
UO001 1 #1101
UO002 1 #1102
UO003 1 #1103 “0” at “0” and
: : : “1” at “1”
UO014 1 #1114
UO015 1 #1115
UO000AUO015 16 #1132 16–bit binary code *1
UO100AUO115 32 #1133 32–bit binary code *2
ȍ{#[1100 ) i]
15
*1 Variable value #1132 + 2 i}
i+0
ȍ{2
30
*2 Variable value #1133 + i
V i}–2 31 V 31
i+0
Where Vi=0 when UO1i is H0Iand Vi=1 when UO1i is H1I
These system variables can be used on the left side of an assignment
statement as well as on the right side.
The value assigned to the system variable used on the left side last is used
for the value of the system variable to be assigned on the right side.
Signal Address
#7 #6 #5 #4 #3 #2 #1 #0
G054 UI007 UI006 UI005 UI004 UI003 UI002 UI001 UI000
#7 #6 #5 #4 #3 #2 #1 #0
G055 UI015 UI014 UI013 UI012 UI011 UI010 UI009 UI008
#7 #6 #5 #4 #3 #2 #1 #0
F054 UO007 UO006 UO005 UO004 UO003 UO002 UO001 UO000
#7 #6 #5 #4 #3 #2 #1 #0
F055 UO015 UO014 UO013 UO012 UO011 UO010 UO009 UO008
#7 #6 #5 #4 #3 #2 #1 #0
F056 UO107 UO106 UO105 UO104 UO103 UO102 UO101 UO100
#7 #6 #5 #4 #3 #2 #1 #0
F057 UO115 UO114 UO113 UO112 UO111 UO110 UO109 UO108
#7 #6 #5 #4 #3 #2 #1 #0
F058 UO123 UO122 UO121 UO120 UO119 UO118 UO117 UO116
#7 #6 #5 #4 #3 #2 #1 #0
F059 UO131 UO130 UO129 UO128 UO127 UO126 UO125 UO124
838
B–62753EN–1/01 11. PROGRAM COMMAND
Parameter
Setting for single block
stop
#7 #6 #5 #4 #3 #2 #1 #0
6000 SBM
[Data type] Bit
SBM Custom macro statement
0 : Not stop the single block
1 : Stops the single block
Other settings
#7 #6 #5 #4 #3 #2 #1 #0
6001 CLV CCV TCS CRO PV5 PRT
[Data type] Bit
PRT Reading zero when data is output using a DPRNT command
0 : Outputs a space
1 : Outputs no data
PV5 Custom macro common variables
0 : Outputs custom macro common variables #500 through #599.
1 : Outputs custom macro common variables #100 through #199 and
#500 through #599.
CRO ISO code output using a BPRNT command or a DPRNT command
0 : Outputs only LF after data is output
1 : Outputs LF and CR after data is output
TCS Custom macro (subprogram)
0 : Not called using a T code
1 : Called using a T code
CCV Custom macro’s common variables Nos. 100 through 149
0 : Cleared to “vacant” by reset
1 : Not cleared by reset
CLV Custom macro’s local variables #1 through #33
0 : Cleared to “vacant” by reset
1 : Not cleared by reset
839
11. PROGRAM COMMAND B–62753EN–1/01
Setting when macro
statement is input/output
with EIA code
#7 #6 #5 #4 #3 #2 #1 #0
6010 *7 *6 *5 *4 *3 *2 *1 *0
#7 #6 #5 #4 #3 #2 #1 #0
6011 =7 =6 =5 =4 =3 =2 =1 =0
#7 #6 #5 #4 #3 #2 #1 #0
6012 #7 #6 #5 #4 #3 #2 #1 #0
#7 #6 #5 #4 #3 #2 #1 #0
6013 [7 [6 [5 [4 [3 [2 [1 [0
#7 #6 #5 #4 #3 #2 #1 #0
6014 ]7 ]6 ]5 ]4 ]3 ]2 ]1 ]0
[Data type] Bit
These parameters are used to input/output macro statements.
The numeral of a suffix indicates the bit position in a code.
*0 to *7 Set the hole pattern of an EIA code indicating *.
=0 to =7 Set the hole pattern of an EIA code indicating =.
#0 to#7 Set the hole pattern of an EIA code indicating #.
[0 to [7 Set the hole pattern of an EIA code indicating [.
]0 to ]7 Set the hole pattern of an EIA code indicating ].
0 :Corresponding bit is 0
1 :Corresponding bit is 1.
Setting an M code that
calls a program entered
in a file
6030 M code that calls the program entered in file
[Data type] Byte
[Valid data range] 0, and 1 to 255
When the subprogram call function is used, this parameter sets the M code
for calling a program in a file stored on the external input/output device.
NOTE
The M code is judged to be M198 when zero is specified as
the setting value.
840
B–62753EN–1/01 11. PROGRAM COMMAND
Setting G codes that call
custom macros of
program Nos.9010 to
9019
6050 G code that calls the custom macro of program number 9010
6051 G code that calls the custom macro of program number 9011
6052 G code that calls the custom macro of program number 9012
6053 G code that calls the custom macro of program number 9013
6054 G code that calls the custom macro of program number 9014
6055 G code that calls the custom macro of program number 9015
6056 G code that calls the custom macro of program number 9016
6057 G code that calls the custom macro of program number 9017
6058 G code that calls the custom macro of program number 9018
6059 G code that calls the custom macro of program number 9019
[Data type] Word
[Valid data range] 1 to 9999
These parameters set the G codes that call the custom macros of program
numbers 9010 through 9019.
NOTE
Setting value 0 is invalid. No custom macro can be called
by G00.
Setting M codes that call
subprograms of program
Nos.9001 to 9009
6071 M code that calls the subprogram of program number 9001
6072 M code that calls the subprogram of program number 9002
6073 M code that calls the subprogram of program number 9003
6074 M code that calls the subprogram of program number 9004
6075 M code that calls the subprogram of program number 9005
6076 M code that calls the subprogram of program number 9006
6077 M code that calls the subprogram of program number 9007
6078 M code that calls the subprogram of program number 9008
6079 M code that calls the subprogram of program number 9009
[Data type] Two–word
[Valid data range] 1 to 99999999
These parameters set the M codes that call the subprograms of program
numbers 9001 through 9009.
841
11. PROGRAM COMMAND B–62753EN–1/01
NOTE
Setting value 0 is invalid. No custom macro can be called
by M00.
Setting M codes that call
custom macros of
no.9020 to 9029
6080 M code that calls the custom macro of program number 9020
6081 M code that calls the custom macro of program number 9021
6082 M code that calls the custom macro of program number 9022
6083 M code that calls the custom macro of program number 9023
6084 M code that calls the custom macro of program number 9024
6085 M code that calls the custom macro of program number 9025
6086 M code that calls the custom macro of program number 9026
6087 M code that calls the custom macro of program number 9027
6088 M code that calls the custom macro of program number 9028
6089 M code that calls the custom macro of program number 9029
[Data type] Two–word
[Valid data range] 1 to 99999
These parameters set the M codes that call the custom macros of program
numbers 9020 through 9029.
NOTE
Setting value 0 is invalid. No custom macro can be called
by M00.
ASCII codes that call
subprogram of program
No. 9004
6090 ASCII code that calls the subprogram of program number 9004
6091 ASCII code that calls the subprogram of program number 9005
[Data type] Byte
[Valid data range] 65 (A:41H) to 90 (Z:5AH)
These parameters set the ASCII codes that call subprograms in decimal.
Addresses that can be used are as follows:
T series : A, B, F, H, I, K, M, P, Q, R, S, T
M series: A, B, D, F, H, I, J, K, L, M, P, Q, R, S, T, X, Y, Z
NOTE
Set 0 when no subprogram is called
842
B–62753EN–1/01 11. PROGRAM COMMAND
Alarm and message
Number Message Description
076 ADDRESS P NOT DE- Address P (program number) was not
FINED commanded in the block which includes
an M98, G65, or G66 command. Modify
the program.
077 SUB PROGRAM NEST- The subprogram was called in five folds.
ING ERROR Modify the program.
078 NUMBER NOT FOUND A program number or a sequence number
which was specified by address P in the
block which includes an M98, M99, M65
or G66 was not found. The sequence
number specified by a GOTO statement
was not found. Otherwise, a called pro-
gram is being edited in background pro-
cessing. Correct the program, or discon-
tinue the background editing.
110 DATA OVERFLOW The absolute value of fixed decimal point
display data exceeds the allowable range.
Modify the program.
111 CALCULATED DATA The result of calculation is out of the al-
OVERFLOW lowable range (–1047 to –10–29, 0, and
10–29 to 1047).
112 DIVIDED BY ZERO Division by zero was specified. (including
tan 90_)
113 IMPROPER COMMAND A function which cannot be used in cus-
tom macro is commanded.
Modify the program.
114 FORMAT ERROR IN There is an error in other formats than
MACRO <Formula>.
Modify the program.
115 ILLEGAL VARIABLE A value not defined as a variable number
NUMBER is designated in the custom macro, or the
header contents are improper in a high–
speed cycle cutting. This alarm is given
in the following cases:
High speed cycle machining
1. The header corresponding to the specified
machining cycle number called is not found.
2. The cycle connection data value is out of
the allowable range (0 – 999).
3. The number of data in the header is out of
the allowable range (0 – 32767).
4. The storing start data variable number of
executable format data is out of the allow-
able range (#20000 – #85535).
5. The storing data variable number of execut-
able format data is out of the allowable
range (#85535).
6. The storing start data variable number of
executable format data is overlapped with
the variable number used in the header.
Modify the program.
843
11. PROGRAM COMMAND B–62753EN–1/01
Number Message Description
116 WRITE PROTECTED The left side of substitution statement is a
VARIABLE variable whose substitution is inhibited.
Modify the program.
118 PARENTHESIS NESTING The nesting of bracket exceeds the upper
ERROR limit (quintuple).
Modify the program.
119 ILLEGAL ARGUMENT The SQRT argument is negative, BCD
argument is negative, or other values
than 0 to 9 are present on each line of
BIN argument.
Modify the program.
122 DUPLICATE MACRO The macro modal call is specified in
MODAL–CALL double.
Modify the program.
123 CAN NOT USE MACRO Macro control command is used during
COMMAND IN DNC DNC operation.
Modify the program.
124 MISSING END STATE- DO – END does not correspond to 1 : 1.
MENT Modify the program.
125 FORMAT ERROR IN <Formula> format is erroneous. Modify
MACRO the program.
126 ILLEGAL LOOP NUMBER In DOn, 1x n x 3 is not established.
Modify the program.
127 NC, MACRO STATEMENT NC and custom macro commands coex-
IN SAME BLOCK ist.
Modify the program.
128 ILLEGAL MACRO SE- The sequence number specified in the
QUENCE NUMBER branch command was not 0 to 9999. Or, it
cannot be searched. Modify the program.
129 ILLEGAL ARGUMENT An address which is not allowed in <Argu-
ADDRESS ment Designation > is used.
Modify the program.
199 MACRO WORD UNDE- Undefined macro word was used. Modify
FINED the custom macro.
Caution
CAUTION
Machine tool builders: You are requested to attach your
custom macro program tape or program list to the CNC unit
without fail.
If it is necessary to replace part program storage memory
due to a failure, FANUC servicemen or end user in charge
of maintenance should know the contents of your custom
macro for the purpose of repairing the trouble immediately.
844
B–62753EN–1/01 11. PROGRAM COMMAND
Reference item
OPERATOR’S MANUAL II.16 Custom macro
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.16 Custom macro
(For Lathe) (B–62754EN)
845
11. PROGRAM COMMAND B–62753EN–1/01
11.6.2
Interruption Type
Custom Macro
General When a program is being executed, another program can be called by
inputting an interrupt signal (UINT) from the machine. This function is
referred to as an interruption type custom macro function. Program an
interrupt command in the following format:
M96 Pffff ; Enables custom macro interrupt
M97 ; Disables custom macro interrupt
Use of the interruption type custom macro function allows the user to call
a program during execution of an arbitrary block of another program.
This allows programs to be operated to match situations which vary from
time to time.
(1) When a tool abnormality is detected, processing to handle the
abnormality is started by an external signal.
(2) A sequence of machining operations is interrupted by another ma-
chining operation without the cancellation of the current operation.
(3) At regular intervals, information on current machining is read.
Listed above are examples like adaptive control applications of the
interruption type custom macro function.
M96
Pxxxx;
Interrupt
signal O xxxx;
(UINT)*
Interrupt
signal
(UINT)*
M99 (Pffff);
Nffff;
M97 Interrupt
; signal
(UINT)*
Fig 11.6.2 Interruption type custom macro function
846
B–62753EN–1/01 11. PROGRAM COMMAND
When M96Pxxxx is specified in a program, subsequent program
operation can be interrupted by an interrupt signal (UINT) input to
execute the program specified by Pxxxx.
When the interrupt signal (UINT, marked by * in Fig. 11.6.2) is input
during execution of the interrupt program or after M97 is specified, it is
ignored.
Signal
Interrupt Signal for
Custom Macro
UNIT<G053#3>
[Classification] Input signal
[Function] This signal calls and executes a program in memory. During execution,
a program in automatic operation is suspended.
To enable this signal to be accepted, a particular miscellaneous function
must be specified in a command program for automatic operation. In
addition, automatic operation must already be started to accept this signal.
The particular miscellaneous function code is set by parameter 6003,
6033 and 6034.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G053 UNIT
Parameter
Various Setting for
Custom Macro
#7 #6 #5 #4 #3 #2 #1 #0
6003 MUS MCY MSB MPR TSE MIN MSK
[Data type] Bit
MSK Absolute coordinates at that time during custom macro interrupt
0 : Not set to the skip coordinates (system variables #5061 and later)
1 : Set to the skip coordinates (system variables #5601 and later)
MIN Custom macro interrupt
0 : Performed by interrupting an in–execution block (Custom macro
interrupt type I)
1 : Performed after an in–execution block is completed (Custom macro
interrupt type II)
TSE Custom macro interrupt signal UINT
0 : Edge trigger method (Rising edge)
1 : Status trigger method
847
11. PROGRAM COMMAND B–62753EN–1/01
MPR Custom macro interrupt valid/invalid M code
0 : M96/M97
1 : M code set using parameters (Nos. 6033 and 6034)
MSB Interrupt program
0 : Uses a dedicated local variable (Macro–type interrupt)
1 : Uses the same local variable as in the main program (Subprogram–
type interrupt)
MCY Custom macro interrupt
0 : Not performed during cycle operation
1 : Performed during cycle operation
MUS Interrupt–type custom macro
0 : Not used
1 : Used
Setting M code that
makes interruption
effective and ineffective
6033 M code that validates a custom macro interrupt
6034 M code that invalidates a custom macro interrupt
[Data type] Byte type
[Valid data range] 0 to 255
These parameters set the custom macro interrupt valid/invalid M codes.
NOTE
These parameters can be used when MPR, #4 of parameter
No. 6003, is 1. M96 is used as a valid M code and M97 is
used as an invalid M code when MPR is 0, irrespective of the
state of this parameter.
Reference item
OPERATOR’S MANUAL II.16.11 Interruption type custom macro
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.16.11 Interruption type custom macro
(For Lathe) (B–62754EN)
848
B–62753EN–1/01 11. PROGRAM COMMAND
11.6.3
Custom Macro
Variables Common to
Two–path Control
(T Series (Two–path
Control))
With two–path control, common variables are provided separately for
each path; variable #n used with a path 1 is different from variable #n used
with path 2. By parameter setting (No. 6036 and No. 6037), however,
some or all of common variables #100 to # 149 and #500 to #531 can be
made usable commonly by path 1 and path 2 so that such variables can
be written or read for either path. Such variables are referred to as custom
macro variables common between two paths.
Parameter
Setting the no. of custom
macro variables
common between two
paths
6036 Number of custom macro variables common between two paths (#100’s)
[Data type] Byte
[Unit of data] Number of custom macro variables
[Valid data range] 0 to 50
The parameter specifies the number of variables commonly used for both
paths 1 and 2 (custom macro variables common between two paths) that
are included in custom macro variables 100 to 149.
The custom macro variables common between two paths can be written or
read for either of the paths.
Example) When this parameter is set to 10, the custom macro variables are specified
as follows:
Custom macro variables 100 to 109: Used commonly between two paths
Custom macro variables 110 to 149: Used independently for each path
NOTE
1 This parameter is dedicated to the 2–path control.
2 When this parameter is set to 0, custom macro variables
100 to 149 are not used commonly between two paths.
3 Custom macro variables that can be used as custom macro
variables common between two paths are from 100 to 149.
Custom macro variable 150 and subsequent custom macro
variables cannot be used commonly between two paths,
even if this parameter is set to 51 or more.
849
11. PROGRAM COMMAND B–62753EN–1/01
Setting the No. of
custom macro variables
common between two
paths
6037 Number of custom macro variables common between two paths (#500’s)
[Data type] Byte
[Unit of data] Number of custom macro variables
[Valid data range] 0 to 32
This parameter specifies the number of variables commonly used for both
paths 1 and 2 (custom macro variables common between two paths) that
are part of custom macro variables 500 to 531.
The custom macro variables common to tool posts can be written or read
for either of the tool posts.
Example) When this parameter is set to 10, the custom macro variables are specified
as follows:
Custom macro variables 500 to 509: Used commonly between two paths
Custom macro variables 510 to 531: Used independently for each path
NOTE
1 This parameter is dedicated to the 2–path control.
2 When this parameter is set to 0, custom macro variables
500 to 531 are not used commonly between two paths.
3 Custom macro variables that can be used as custom macro
variables common between two paths are from 500 to 531.
Custom macro variable 532 and subsequent custom macro
variables cannot be used commonly for both tool posts,
even if this parameter is set to 33 or more.
Reference item
OPERATOR’S MANUAL II.22.3 Custom macro variables common to tool
(For Machining Center) posts
(B–62764EN)
OPERATOR’S MANUAL II.21.5 Custom macro variables common to tool
(For Lathe) (B–62754EN) posts
850
B–62753EN–1/01 11. PROGRAM COMMAND
11.7
CANNED CYCLE
(M SERIES)/CANNED
CYCLE FOR HOLE
MACHINING
(T SERIES)
General Canned cycles make it easier for the programmer to create programs.
With a canned cycle, a frequently–used machining operation can be
specified in a single block with a G function; without canned cycles,
normally more than one block is required. In addition, the use of canned
cycles can shorten the program to save memory.
Explanations A canned cycle consists of a sequence of six operations.
Operation 1 Positioning a hole position
Operation 2 Rapid traverse up to point R level
Operation 3 Hole machining
Operation 4 Operation at the bottom of a hole
Operation 5 Retraction to point R level
Operation 6 Rapid traverse up to the initial point
Operation 1
Initial level
Operation 2 Operation 6
Point R level
Operation 5
Operation 3
Rapid traverse
Operation 4
Feed
Fig. 11.7 (a) Canned cycle operation sequence
851
11. PROGRAM COMMAND B–62753EN–1/01
SPINDLE CONTROL In some canned cycles, a spindle command to rotate the spindle in reverse
direction may be output.
The following canned cycles require spindle control:
M series T series
Reverse tapping cycle G74 Face tapping cycle (G84)
Fine boring cycle G76 Side tapping cycle (G88)
Tapping cycle G84
Boring cycle G86
Back boring cycle G87
Boring cycle G88
For spindle control, the following normal miscellaneous functions are
used:
See the description of the miscellaneous functions.
M03: CW spindle rotation
M04: CCW spindle rotation
M05: Spindle stop
M19: Spindle orientation (M series)
When the rotation direction of the spindle is to be switched from one
direction to the other (for example, when M04 is output during M03
operation), a parameter can specify whether to send M05 at the time
switching.
Timing charts are described in the following page:
852
B–62753EN–1/01 11. PROGRAM COMMAND
G74 (Counter tapping cycle)
X, Y
Z
Z
Z
Dwell Dwell
(Note) (Note)
Note) It is possible to not output M05 M03 M05 M04
M05 code by using parame-
ter M5T (No. 5101#6). MF MF MF MF Next block
(G98 mode)
FIN FIN FIN FIN
Next block
(G99 mode)
G76 (Fine boring cycle)
X, Y X or Y
X
or Y
Z
Z
Z
Dwell
(Note)
M05 M19 M03 M03
MF MF Return to ini- MF MF
Note) It is possible to not output tial level in
M05 code by using parame- G98 mode
ter M5B (No. 5101#7).
FIN FIN FIN FIN
Next block
G84 (tapping cycle) (G98 mode)
Next block (G99 mode)
X, Y
Z
Z
Dwell Dwell
(Note) (Note)
M05 M04 M05 M03
Note) It is possible to not output MF MF MF MF Next block
M05 code by using parame- (G98 mode)
ter M5T (No. 5101#6).
FIN FIN FIN FIN
Next block
(G99 mode)
Fig. 11.7 (b) Canned cycle for M series (1/2)
853
11. PROGRAM COMMAND B–62753EN–1/01
G86 (Boring cycle)
X, Y
Return to initial level in G98 mode
Z
Z
M05 M03 M03
MF MF MF
FIN FIN FIN
Next block
(G98 mode)
G87 (Back boring cycle) Next block (G99 mode)
X or Y X or Y
X, Y
X or Y
Z
Z
Dwell
(Note 2)
(Note)
M05 M1
M03 M05 M19 M03
9
MF MF MF MF MF MF
FIN FIN FIN FIN FIN FIN
G88 (Boring cycle) (Note 1) Back boring cycle is not used in G99 mode but in
G98 mode.
(Note 2) It is possible to not output M05 code using pa-
rameter M5B (no. 5101#7).
X, Y
Manual feed Cycle start
Z
Z
Z
Dwell Z
M05 M03
MF MF
Return to initial level in G98 mode or
R point level in G99 mode.
FIN FIN
Fig. 11.7 (c) Canned cycle for M series (2/2)
854
B–62753EN–1/01 11. PROGRAM COMMAND
G84 (Face tapping cycle)
G88 (Side tapping cycle)
X, C
(Z, C)
Z
(X) Z
(X) Z Z
(X)
Dwell Dwell
(Note 1) (Note 2) (Note 1) (Note 2)
M05 M04 M05 M03
MF MF MF MF Next block
(G98 mode)
(Note 1) When parameter M5T FIN FIN FIN FIN
(No. 5101#6)=0, M05 is not output. Next block
(Note 2) Another M code may be used by (G99 mode)
parameter No. 5112 and 5113.
Fig 11.7 (d) Canned cycle for T series
M code used for C–axis When an M code specified in parameter No.5110 for C–axis
clamp/unclamp (T series) clamp/unclamp is coded in a program, the CNC issues the M code for
C–axis clamp after the tool is positioned and before the tool is fed in rapid
traverse to the point–R level. The CNC also issues the M code (M code
C–axis clamp +1) for C–axis unclamp after the tool retracts to the point–R
level. The tool dwells for the time specified in parameter No. 5111.
Tapping signal During a tapping cycle, the tapping signal is output. The tapping signal
is also output while the G code of the tapping cycle is valid.
Override During tapping, cutting feedrate override is always set to 100%.
Feed hold When the feed hold key is pressed during tapping, the movement is not
stopped immediately but the movement is stopped when the tool is
returned to level R.
Dry run The TDR bit (bit 5 of parameter No. 1401) specifies whether dry run is
valid during tapping.
855
11. PROGRAM COMMAND B–62753EN–1/01
Signal
Tapping signal
TAP <F001, #5>
[Classification] Output signal
[Function] Reports that the system is in tapping mode.
[Output condition] The signal is set to 1 when:
– The system is in tapping cycle mode.
G74, G84: M series
G84, G88: T series
– The system is in tapping mode.
G63: M series
The signal is set to 0 when:
– The system is in neither tapping cycle mode nor tapping mode.
– A reset or emergency stop is specified.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F001 TAP
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
5101 M5T ILV RTR FXY
M5B M5T RD2 RD1 EXC FXY
[Data type] Bit
FXY The drilling axis in the drilling canned cycle is:
0 : Always the Z–axis
1 : The axis selected by the program
NOTE
In the case of the T system, this parameter is valid only for
the drilling canned cycle in the Series 15 format.
EXC G81
0 : Specifies a drilling canned cycle
1 : Specifies an external operation command
RTR G83 and G87
0 : Specify a high–speed peck drilling cycle
1 : Specify a peck drilling cycle
ILV Initial point position in drilling canned cycle
0 : Not updated by reset
1 : Updated by reset
856
B–62753EN–1/01 11. PROGRAM COMMAND
RD2, RD1 Set the axis and direction in which the tool in drilling canned cycle G76 or
G87 is got free. RD2 and RD1 are set as shown below by plane selection.
RD2 RD1 G17 G18 G19
0 0 +X +Z +Y
0 1 –X –Z –Y
1 0 +Y +X +Z
1 1 –Y –X –Z
M5T When a spindle rotates from the forward to the reverse direction and vice
versa in tapping cycles G84 and G74 for M series (G84 and G88 for T
series), befor M04 or M03 is output:
For T series
0 : Not output M05
1 : Outputs M05
For M series
0 : Outputs M05
1 : Not output M05
M5B In drilling canned cycles G76 and G87:
0 : Outputs M05 before an oriented spindle stops
1 : Not output M05 before an oriented spindle stops
#7 #6 #5 #4 #3 #2 #1 #0
5102 RDI RAB
[Data type] Bit
RAB The R command for the drilling canned cycle in the Series 15 format is:
0 : Regarded as an incremental command
1 : Regarded as:
An absolute command in the case of G code system A
An absolute command in the case of G code system B or C when the
G90 mode is specified.
An incremental command in the case of G code system B or C when
the G91 mode is specified.
RDI The R command for the drilling canned cycle in the Series 15 format:
0 : Is regarded as the specification of a radius
1 : Follows the specification of a diameter/radius for the drilling axis
#7 #6 #5 #4 #3 #2 #1 #0
5103
SIJ
[Data type] Bit
SIJ A tool shift value for the drilling canned cycle G76 or G87 is specified by:
0 : Address Q
1 : Address I, J, or K
857
11. PROGRAM COMMAND B–62753EN–1/01
5110 C–axis clamp M code in drilling canned cycle
[Data type] Byte
[Valid data range] 0 to 99
This parameter sets the C–axis clamp M code in a drilling canned cycle.
5111 Dwell time when C–axis unclamping is specified in drilling canned cycle
[Data type] Word
[Unit of data] ms
[Valid data range] 0 to 32767
This parameter sets the dwell time when C–axis unclamping is specified
in a drilling canned cycle.
5112 Spindle forward–rotation M code in drilling canned cycle
[Data type] Byte
[Valid data range] 0 to 255
This parameter sets the spindle forward–rotation M code in a drilling
canned cycle.
NOTE
M03 is output when “0” is set.
5113 Spindle reverse–rotation M code in drilling canned cycle
[Data type] Byte
[Valid data range] 0 to 255
This parameter sets the spindle reverse–rotation M code in a drilling
canned cycle.
NOTE
M04 is output when “0” is set.
858
B–62753EN–1/01 11. PROGRAM COMMAND
5114 Return or clearance value of drilling canned cycle G83
Return value of high–speed peck drilling cycle G73
[Data type] Word
[Unit of data]
Increment system IS-A IS-B IS-C Unit
Metric input 0.01 0.001 0.001 mm
Inch input 0.001 0.0001 0.0001 inch
[Valid data range] 0 to 32767
For 16–MB, this parameter sets the return value in high–speed peck
drilling cycle G73 (G83 for 16–TB).
G73 for 16–MB
q : Depth of cut
d : Return value
R point
q
d
q
d
Z point
Fig. 11.7 (e) High–speed peck drilling cycle (G73) for 16–MB
For 16–TB, this parameter sets the return or clearance value in drilling
canned cycle G83.
G83 for 16–TB
Parameter No. 5101 RTR=0 Parameter No. 5101 RTR=1
(High speed peck drilling cycle) (Peck drilling cycle)
q : Depth of cut q : Depth of cut
d : Return value d : Clearance value
R point R point
q q
d d
q q
d d
q q
Z point Z point
Fig. 11.7 (f) Drilling canned cycle (G83) for 16–TB
859
11. PROGRAM COMMAND B–62753EN–1/01
5115
Clearance canned cycle G83
[Data type] Word
[Unit of data]
Increment system IS-A IS-B IS-C Unit
Metric input 0.01 0.001 0.001 mm
Inch input 0.001 0.0001 0.0001 inch
[Valid data range] 0 to 32767
G83 for 16–MB
q : Depth of cut
d : Clearance value
R point
q
d
q
d
Z point
Fig. 11.7 (g) Peck drilling cycle (G83) for 16–MB
Alarm and Message
Number Message Description
044 G27–G30 NOT AL- One of G27 to G30 is commanded in
LOWED IN FIXED CYCLE a canned cycle mode.
(M series) Modify the program.
Note
NOTE
A parameter FXY (No. 5101#0) can be set to the Z axis
always used as the drilling axis. When FXY=0, the Z axis is
always the drilling axis.
Reference Item
OPERATOR’S MANUAL II.14.1 Canned cycle
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.14.3 Canned cycle for hole machining
(For Lathe) (B–62754EN)
860
B–62753EN–1/01 11. PROGRAM COMMAND
11.8
EXTERNAL MOTION
FUNCTION
(M SERIES)
General Upon completion of positioning in each block in the program, an external
operation function signal can be output to allow the machine to perform
specific operation.
G81 IP_ ; (The IP_ is axis move command )
Every time positioning for the IP_ move command is completed, the CNC
sends an external operation signal to the machine. An external operation
signal is output for each positioning operation until canceled by G80 or
a group 01 G code.
No external operation signals are output during execution of a block that
contains neither X nor Y.
Basic procedure 1 Once positioning for a move command has been completed, the CNC
sets the external operation signal EF to 1.
2 When the EF signal is set to 1, the PMC executes drilling or another
operation. Once the operation has been completed, the PMC sets
completion signal FIN to 1.
3 The CNC resets the EF signal to 0 upon the elapse of the time (TFIN)
specified in parameter No. 3011 after the FIN signal is set to 1.
4 When the EF signal is set to 0, the PMC resets the FIN signal to 0.
5 The CNC starts executing the next block.
The timing diagram is shown below:
G81 command
Next block
Positioning
EF
Machine operation
FIN
TFIN
Fig. 11.8 (a) Timing diagram of basic procedure
861
11. PROGRAM COMMAND B–62753EN–1/01
Signal
External Operation
Signal
EF<F008#0>
[Classification] Output signal
[Function] Reports that the positioning of G81 has been completed in the external
motion function, and that a special external operation is required.
[Output condition] For details of the output condition and procedure, see the ”basic
procedure”, described previously.
For details of completion signal FIN, see section 8.1.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F008 EF
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
5101 EXC
[Data type] Bit
EXC G81:
0 : Specifies a drilling canned cycle
1 : Specifies an external operation command
Caution
CAUTION
1 When this function is used, canned cycles (G73, G74, G76,
and G82 to G89) cannot be used.
2 When the high–speed M, S, T, or B interface is used, the
signals used by this function are transferred in high–speed
mode. See Section 8.4.
Reference Item
OPERATOR’S MANUAL II.14.8 External operation function
(For Machining Center) (B–62764EN)
862
B–62753EN–1/01 11. PROGRAM COMMAND
11.9
CANNED CYCLE
(T SERIES)/MULTIPLE
REPETITIVE CANNED
CYCLE (T SERIES)
General This option canned cycles to make CNC programming easy. For instance,
the data of the finish work shape describes the tool path for rough
machining. And also, a canned cycles for the thread cutting is available.
The following example shows stock removals in turning type I.
If a finished shape of A to A’ to B is given by a program as in the figure
below, the specified area is removed by ∆d (depth of cut), with finishing
allowance ∆u/2 and ∆w left.
C
B (R) A
(R) ∆d
(F) e
45,
(F)
Program command
∆u/2
∆w
A’
G71 U (∆d) R (e) ;
G71 P (ns) Q (nf) U (∆u) W (∆w) F (f ) S (s ) T (t)
N (ns)⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅
F____ The move command of a finished shape of
S____ A to A’ to B is specified in the blocks from
T____ sequence number ns to nf.
N (nf)⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅;
∆d : Depth of cut (radius designation)
Designate without sign. The cutting direction depends on the direction
AA’. This designation is modal and is not changed until the other value
is designated. Also this value can be specified by the parameter (No. 5132),
and the parameter is changed by the program command.
e : Escaping amount
This designation is modal and is not changed until the other value
is designated. Also this value can be specified by the parameter (No. 5133),
and the parameter is changed by the program command.
ns : Sequence number of the first block for the program of finishing shape.
nf : Sequence number of the last block for the program of finishing shape.
∆u : Distance and direction of finishing allowance in X direction (diameter / radius
designation).
∆w : Distance and direction of finishing allowance in Z direction.
f,s,t : Any F , S, or T function contained in blocks ns to nf in the cycle is ignored,
and the F, S, or T function in this G71 block is effective.
863
11. PROGRAM COMMAND B–62753EN–1/01
Signal
Chamfering signal
CDZ<G053#7>
[Classification] Input signal
[Function] Executes chamfering in a threading cycle. Specify the chamfering
distance in parameter No. 5130.
[Operation] When the signal is set to 1, chamfering is not executed in the threading
cycle.
When the signal is set to 0, chamfering is executed in the threading cycle.
Approx. Approx.
45_ 45_
γ γ
Fig. 11.9 (a) Straight thread cutting cycle Fig. 11.9 (b)Taper thread cutting cycle
Set the chamfering distance g to the parameter No. 5130. When the
optional multiple repetitive canned cycle is provided, the chamfering
distance can be specified in G76. The chamfering angle is made smaller
than 45_ by the remaining pulses in the automatic acceleration/
deceleration circuit and servo system.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G053 CDZ
Parameter
D Various setting for
multiple repetitive
canned cycle #7 #6 #5 #4 #3 #2 #1 #0
5102 QSR MRC
[Data type] Bit
MRC When a target figure other than a monotonically increasing or
monotonically decreasing figure is specified in a multiple repetitive
turning canned cycle (G71, G72):
0 : No alarm occurs.
1 : P/S alarm No. 064 is occurs.
NOTE
This parameter is valid for multiple repetitive turning canned
cycle type I.
864
B–62753EN–1/01 11. PROGRAM COMMAND
QSR Before a multiple repetitive canned cycle (G70 to G73) is started, a check
to see if the program contains a block that has the sequence number
specified in address Q is:
0 : Not made.
1 : Made. (If the sequence number specified in address Q cannot be
found, an alarm occurs and the canned cycle is not executed.)
Chamfering distance in
thread cutting cycles
G76 and G92
5130 Chamfering distance in thread cutting cycles G76 and G92
[Data type] Byte
[Unit of data] 0.1
[Valid data range] 0 to 127
This parameter sets the chamfering distance in thread cutting cycles G76
and G92.
Depth of cut in multiple
repetitive canned cycles
G71 and G72
5132 Depth of cut in multiple repetitive canned cycles G71 and G72
[Data type] Two–word
[Unit of data]
Increment system IS-A IS-B IS-C Unit
Metric input 0.01 0.001 0.001 mm
Inch input 0.001 0.0001 0.0001 inch
[Valid data range] 0A99999999
This parameter sets the depth of cut in multiple repetitive canned cycles
G71 and G72.
Escape in multiple
repetitive canned cycles
G71 and G72.
5133 Escape in multiple repetitive canned cycles G71 and G72.
[Data type] Two–word
[Unit of data]
Increment system IS-A IS-B IS-C Unit
Metric input 0.01 0.001 0.001 mm
Inch input 0.001 0.0001 0.0001 inch
[Valid data range] 0A99999999
This parameter sets the escape in multiple repetitive canned cycles G71
and G72.
865
11. PROGRAM COMMAND B–62753EN–1/01
Escape in multiple
repetitive canned cycles
G73
5135 Escape in multiple repetitive canned cycle G73 in X–axis direction
5136 Escape in multiple repetitive canned cycle G73 in Z–axis direction
[Data type] Two–word
[Unit of data]
Increment system IS-A IS-B IS-C Unit
Metric input 0.01 0.001 0.001 mm
Inch input 0.001 0.0001 0.0001 inch
[Valid data range] 0 to 99999999
This parameter sets the escape in multiple repetitive canned cycle G73 of
an X, then Z axis.
Division count in
multiple repetitive
canned cycle G73
5137 Division count in multiple repetitive canned cycle G73
[Data type] Two–word
[Unit of data]
[Valid data range] 0 to 99999999
This parameter sets the division count in multiple repetitive canned cycle
G73.
Return in multiple
canned cycles G74 and
G75
5139 Return in multiple canned cycles G74 and G75
[Data type] Two–word
[Unit of data]
Increment system IS-A IS-B IS-C Unit
Metric input 0.01 0.001 0.001 mm
Inch input 0.001 0.0001 0.0001 inch
[Valid data range] 0 to 99999999
This parameter sets the return in multiple repetitive canned cycles G74
and G75.
866
B–62753EN–1/01 11. PROGRAM COMMAND
Minimum depth of cut in
multiple repetitive
canned cycle G76
5140 Minimum depth of cut in multiple repetitive canned cycle G76
[Data type] Two–word
[Unit of data]
Increment system IS-A IS-B IS-C Unit
Metric input 0.01 0.001 0.001 mm
Inch input 0.001 0.0001 0.0001 inch
[Valid data range] 0 to 99999999
This parameter sets the minimum depth of cut in multiple repetitive
canned cycle G76.
Finishing allowance in
multiple repetitive
canned cycle G76
5141 Finishing allowance in multiple repetitive canned cycle G76
[Data type] Two–word
[Unit of data]
Increment system IS-A IS-B IS-C Unit
Metric input 0.01 0.001 0.001 mm
Inch input 0.001 0.0001 0.0001 inch
[Valid data range] 0 to 99999999
This parameter sets the finishing allowance in multiple repetitive canned
cycle G76.
Repetition count of final
finishing in multiple
repetitive canned cycle
G76 5142 Repetition count of final finishing in multiple repetitive canned cycle G76
[Data type] Two–word
[Unit of data] Cycle
[Valid data range] 1 to 99999999
This parameter sets the repetition count in multiple repetitive canned
cycle G76.
Tool nose angle in
multiple repetitive
canned cycle G76.
5143 Tool nose angle in multiple repetitive canned cycle G76.
[Data type] Two–word
[Unit of data] Degree
867
11. PROGRAM COMMAND B–62753EN–1/01
[Valid data range] 0 to 120 when FS15 tape format is used
0, 29, 30, 55, 60 and 80 when FS15 tape format is not used.
This parameter sets the tool nose angle in multiple repetitive canned cycle
G76.
Alarm and Message
Number Message Description
061 ADDRESS P/Q NOT Address P or Q is not specified in
FOUND IN G70–G73 G70, G71, G72, or G73 command.
Modify the program.
062 ILLEGAL COMMAND IN 1 The depth of cut in G71 or G72 is zero
G71–G76 or negative value.
2 The repetitive count in G73 is zero or
negative value.
3 The negative value is specified to ∆i or
∆k in G74 or G75.
4 A value other than zero is specified to
address U or W, though ∆i or ∆k is zero
in G74 or G75.
5 A negative value is specified to ∆d,
though the relief direction in G74 or G75
is determined.
6 Zero or a negative value is specified to
the height of thread or depth of cut of
first time in G76.
7 The specified minimum depth of cut in
G76 is greater than the height of
thread.
8 An unusable angle of tool tip is speci-
fied in G76.
Modify the program.
063 SEQUENCE NUMBER The sequence number specified by
NOT FOUND address P in G70, G71, G72, or G73
command cannot be searched.
Modify the program.
064 SHAPE PROGRAM NOT A target shape which is not monotone
MONOTONOUSLY increase or decrease was specified in
a repetitive canned cycle (G71 or
G72).
065 ILLEGAL COMMAND IN 1 G00 or G01 is not commanded at the
G71–G73 block with the sequence number which
is specified by address P in G71, G72,
or G73 command.
2. Address Z(W) or X(U) was comman-
ded in the block with a sequence num-
ber which is specified by address P in
G71 or G72, respectively.
Modify the program.
066 IMPROPER G–CODE IN An unallowable G code was comman-
G71–G73 ded beween two blocks specified by
address P in G71, G72, or G73.
Modify the program.
868
B–62753EN–1/01 11. PROGRAM COMMAND
Number Message Description
067 CAN NOT ERROR IN MDI G70, G71, G72, or G73 command
MODE with address P and Q was specified.
Modify the program.
069 FORMAT ERROR IN The final move command in the
G70–G73 blocks specified by P and Q of G70,
G71, G72, or G73 ended with cham-
fering or corner R.
Reference Item
OPERATOR’S MANUAL II.14.1 Canned cycle
(For Lathe) (B–62754EN) II.14.2 Multiple repetitive canned cycle
869
11. PROGRAM COMMAND B–62753EN–1/01
11.10
MIRROR IMAGE FOR
DOUBLE TURRETS
(T SERIES)
General Mirror image can be applied to X–axis with G code.
G68 : Double turret mirror image on
G69 : Mirror image cancel
When G68 is designated, the coordinate system is shifted to the mating
turret side, and the X–axis sign is reversed from the programmed
command to perform symmetrical cutting. To use this function, set the
distance between the two turrets to a parameter (No. 1290).
Program example for double turrets.
Offset value of
X
tool post A
Tool post A
(3)
60
120 (1)
40φ
Z
80φ
180
120φ
(2) 120
Offset value of
tool post B Tool post B
X40.0 Z180.0 T0101 ; Position turret A at (1)
G68 ; Shift the coordinate system by the distance A to B
(120mm), and turn mirror image on.
X80.0 Z120.0 T0202 ; Position turret B at (2)
G69 ; Shift the coordinate system by the distance B to A,
and cancel mirror image.
X120.0 Z60.0 T0101 ; Position turret A at (3)
870
B–62753EN–1/01 11. PROGRAM COMMAND
Parameter
Distance between two
turrets
1290 Distance between two turrets in mirror image
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Millimeter machine 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 0 to 999999999
Set the distance between two turrets in mirror image.
Reference Item
OPERATOR’S MANUAL II.14.6 Mirror image for double turrets
(For Lathe) (B–62754EN)
871
11. PROGRAM COMMAND B–62753EN–1/01
11.11
INDEX TABLE
INDEXING FUNCTION
(M SERIES)
General By specifying indexing positions (angles) for the indexing axis (one
rotation axis, A, B, or C), the index table of the machining center can be
indexed.
Before and after indexing, the index table is automatically unclamped or
clamped .
Basic Procedure The control axis that indexes the index table can be named A, B or C. It
will be referred to as “B” in the following discussion.
The positioning angle for the index table is commanded by the numerics
following “B” in the program command, which is an independent block.
Both absolute and incremental commands are possible, but the value after
“B” is the integer times the numeric set by the parameter:
(Example) G00G90B100000; Absolute command
(Positioning angle 10 degrees)
G00G91B20.0; Incremental command
(Move distance 20 degrees)
There are two variations of the procedure (type A and type B) to set the
index table position; the difference is in the ON/OFF timing of the
position control servo. The sequence of events and the difference between
the variations are described below, followed by time charts showing them
graphically.
(1) Assume Bbbbb is ordered by the command program.
(2) The CNC turns the B axis unclamp signal BUCLP <F061#0> to “ 1
”. (Type B -- When BUCLP is turned to “ 1 ”, the position control servo
for the B axis is turned ON.)
(3) On the PMC side, the clamp of the B axis is released; when completed,
the B axis unclamp completion signal *BEUCL <G038#6> turns to
“0”.
(4) The CNC then turns the B axis unclamp signal BUCLP to “0”, to
indicate it received the *BEUCL signal.
(5) When the PMC is notified that BUCLP has been turned to “0”, the
PMC should turn *BEUCL to “1”.
In type B, B–axis unclamp signal BUCLP is turned to “0”, B–axis
position control is made in servo–on state, B–axis is rotated, and the
B axis is stopped at the specified position. B axis always moves at
rapid traverse.
(6) When the B axis stops at the specified position, CNC turns B–axis
clamp signal BCLP<F061#1>to 1. In type A, signal BCLP is set to “1”
and B–axis position control is made in servo–off state.
(7) When BCLP is turned to “1” on the PMC side, the B axis is clamped
mechanically (with a clutch or shot pin, for example). When the clamp
is completed, the B axis clamp completion signal *BECLP <G038#7>
is turned to “0”.
872
B–62753EN–1/01 11. PROGRAM COMMAND
(8) When *BECLP is turned to “0”, the CNC then turns BCLP to “0”,
informing it received the *BECLP signal. (Type B -- When BCLP
turns to “0”, the B axis position control servo is turned off.)
(9) On the PMC side, when BCLP changes to “0”, *BECLP is turned to
“1”. This completes the sequence.
The time charts for these operations are shown in the figures below.
(1) (2) (3) (4) (5) (6) (7) (8) (9)
B command (independent) Bbbbb
B axis servo on for position control
B axis unclamp signal BUCLP<F061#0>
B axis unclamp completion signal *BEUCL<G038#6>
B axis rotation
B axis clamp signal BCLP<F061#1>
B axis clamp completion signal *BECLP<G038#7>
Fig. 11.11 (a) Time chart for positioning index table (type A)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
B command (independent) Bbbbb
B axis servo on for position control
B axis unclamp signal BUCLP<F001#0>
B axis unclamp completion signal *BEUCP<G038#6>
B axis rotation
B axis clamp signal BCLP<F061#1>
B axis clamp completion signal *BECLP<G038#7>
Fig. 11.11 (b) Time chart for positioning index table (type B)
873
11. PROGRAM COMMAND B–62753EN–1/01
B axis manual feed selection signal +Jb*1<G100>
B axis position control servo ON
B axis unclamp signal BUCLP<F061#0>
B axis unclamp completion signal *BEUCP<G038#6>
B axis rotation
B axis deceleration signal DECb*1<X009>
B axis return completion signal ZPb*1<F094>
B axis clamp signal BCLP<F061#1>
B axis clamp completion signal *BECLP<G038#7>
*1: “b” express the control axis number for B axis
Fig. 11.11 (c) Manual reference position return of B axis time chart (type A)
Type A and Type B As described in the basic procedure, type A differs from type B in that the
servo used for B–axis position control is turned on or off at the different
timing.
Type A is suitable for a system in which the B–axis is clamped with shot
pins.
Type B is suitable for a system in which the B–axis is clamped with a
clutch.
Minimum indexing angle When the B–axis is clamped with shot pins, the mechanism can be
indexed at only a limited number of positions. The minimum indexing
angle can be specified in parameter No. 5512. If an angle which is not a
multiple of this minimum indexing angle is specified in indexing, alarm
No. 135 is issued.
Direction of rotation The direction of rotation can be set to one of the following.
– Whichever direction has the shorter distance (INC, bit 3 of parameter
No. 5500)
– Direction specified with a command
– Usually the positive direction. Only when a particular M code is
specified in the same block, the axis rotates in the negative direction
(parameter No. 5511).
Absolute/incremental Setting G90, bit 4 of parameter No. 5500, specifies absolute
programming programming, irrespective of G90/G91 mode.
874
B–62753EN–1/01 11. PROGRAM COMMAND
Signal
B axis clamp signal
BCLP<F061#1>
[Classification] Output signal
[Function] Instructs the PMC side to clamp the B axis mechanically with a clutch or
shot pin.
[Output condition] The output condition and procedure are the same as those described in the
basic procedure for positioning the index table.
B axis clamp completion
signal
BECLP<G038#7>
[Classification] Input signal
[Function] Notifies the CNC of completion of the B axis clamp operation.
[Operation] The operation and procedure are the same as those described in the basic
procedure for positioning the index table.
B axis unclamp signal
BUCLP<F061#0>
[Classification] Output signal
[Function] Instructs the PMC side to release the B axis from the mechanical clamp.
[Output condition] The output condition and procedure are the same as those described in the
basic procedure for positioning the index table.
B axis unclamp
completion signal
*BEUCP<G038#6>
[Classification] Input signal
[Function] Notifies the CNC of completion of the release of the B axis from the
mechanical clamp.
[Operation] The operation and procedure are the same as those described in the basic
procedure for positioning the index table.
875
11. PROGRAM COMMAND B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G038 *BECLP *BEUCP
#7 #6 #5 #4 #3 #2 #1 #0
F061 BCLP BUCLP
Parameter
D Setting linear or rotation
axis #7 #6 #5 #4 #3 #2 #1 #0
1006 ROSx ROTx
Note 1 When this parameter is changed, turn off the power before continuing
operation.
[Data type] Bit axis
ROTx, ROSx Setting linear or rotation axis
ROSx ROTx Description
0 0 Linear axis
D Inch/metric conversion is done.
D All coordinate values are linear axis type.
(Not rounded in 0 to 360_)
D Stored pitch error compensation is linear axis type (Refer topara-
meter No. 3624)
0 1 Rotation axis (A Type)
D Inch/metric conversion is not done.
D Machine coordinate values are rounded in 0 to 360_. Absolute
coordinate values and relative coordinate values are
rounded or not rounded by parameter No. 1008 #0 and #2.
D Stored pitch error compensation is the rotation type. Refer to
parameter No. 3624.
D Automatic reference position return (G28, G30) is done in the
reference position return direction and the move amount does not
exceed one rotation.
1 0 Setting is invalid (unused)
1 1 Rotation axis (B type)
D Inch/metric conversion is not done.
D Machine coordinate values absolute coordinate values and rela-
tive coordinate values are linear axis type and is not rounded in 0
to 360_.
D Stored pitch error compensation is linear axis type (Refer to pa-
rameter No. 3624)
D Cannot be used with the rotation axis roll over function and the
index table indexing function (M series).
876
B–62753EN–1/01 11. PROGRAM COMMAND
Various setting for index
table indexing #7 #6 #5 #4 #3 #2 #1 #0
5500 IDX G90 INC ABS REL DDP
[Data type] Bit
DDP Selection of decimal–point input method of index table indexing axis
0 : Conventional method (Example IS–B: B1; = 0.001 deg)
1 : Pocket calculator method (Example IS–B: B1; = 1.000 deg)
REL Relative position display of index table indexing axis
0 : Not rounded by 360 degrees
1 : Rounded by 360 degrees
ABS Displaying absolute coordinate value of index table indexing axis
0 : Not rounded by 360 degrees
The index table indexing axis rotates 720 degrees (two rotations)
when G90 B720.0; is specified from the 0–degree position. It rotates
in reverse direction 720 degrees (two rotations) when G90 B0.; is
specified. The absolute coordinate value then becomes 0 degree.
1 : Rounded by 360 degrees
The index table indexing axis is positioned in 40 degrees when G90
B400.0; is specified from the 0–degree position. The index table
indexing axis does not rotate by two or more turns when this
parameter is set to 1. It also does not move when G90 B720.0; is
specified from the 0–degree position.
INC Rotation in the G90 mode when negative–direction rotation command M
code (parameter No. 5511) is not set
0 : Not set to the shorter way around the circumference
1 : Set to the shorter way around the circumference (Set ABS, #2 of
parameter No. 5500, to 1.)
G90 Index table indexing command
0 : Judged to be an absolute/increment command according to the
G90/G91 mode
1 : Judged to be an absolute command
IDX Index table indexing sequence
0 : Type A
1 : Type B
Negative direction
rotation command M
code
5511 Negative0direction rotation command M code
[Data type] Byte
[Valid data range] 0 to 255
0 : Not use an M code that sets the index table rotation to the negative
direction. The rotation direction is specified using a command and
parameter (INC, #3 of parameter No. 5500).
1 to 255:
Sets an M code that sets the index table rotation to the negative
direction. The rotation is set to the negative direction only when an M
code set here is specified in the same block as an index table indexing
877
11. PROGRAM COMMAND B–62753EN–1/01
command. If the M code is not specified in the same block, the
rotation is always set to the positive direction.
WARNING
Set ABS, #2 of parameter No. 5500, to 1.
Unit of index table
indexing angle
5512 Unit of index table indexing angle
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
[Valid data range] 0 to 360000
This parameter sets the unit of index table indexing angle. A P/S alarm
is generated when movement other than integer multiple of the setting
value is specified.
NOTE
If zero is specified as the setting value, any command can
be specified irrespective of the unit of angle.
Alarm and Message
Number Message Description
135 SPINDLE ORIENTATION Without any spindle orientation , an
PLEASE attept was made for spindle indexing.
Perform spindle orientation.
136 ILLEGAL AXIS COM- In index table indexing , another con-
MAND trol axis was instructed together with
the B axis.
Modify the program.
Warning
WARNING
1 The secondary auxiliary function can be used if the address
is different from that of the indexing axis.
2 If the incremental command is used for indexing of the index
table, the workpiece zero point offset value on the index
table axis must always be 0. That is, the machine
coordinate system must always agree with the workpiece
coordinate system of the index table axis.
3 The dry run signal DRN is ineffective during positioning of
the B axis.
4 The machine lock signal MLK is functional during
positioning of the B axis. However, while the B axis is
moving, after the movement ends, the MLK is functional.
878
B–62753EN–1/01 11. PROGRAM COMMAND
Note
NOTE
1 Specify a rotation axis as the index table indexing axis. (Set
1 in the ROTx bit (bit 0 of parameter No. 1006).)
2 The servo off signal for the index table indexing axis is
invalid.
3 Single direction positioning (G60) cannot be specified.
4 While the index table is being positioned, input signals that
reset the CNC, such as *ESP (emergency stop), ERS
(external reset), and RRW (reset & rewind), are functional.
When reset is applied to the CNC, this operation stops.
Further, if *SP (automatic operation stop signal) turns to “0”,
axis movement is stopped and the equipment enters the
automatic operation stop state.
If a stop at an any position is not suitable for the machine,
appropriate processing is required on the machine.
5 If a reset occurs while the system is awaiting the completion
of clamping or unclamping, the clamp or unclamp signal is
cleared. The CNC exits from the completion wait status.
6 Manual operation of jog feed, incremental feed and handle
feed cannot be used with the B axis, but manual reference
position return is possible. If reset is applied during the
movement of B axis, the manual reference position return
operation is performed.
7 No movement can be performed by automatic return from
the reference position (G29), return to the second reference
position (G30), or selection of the machine coordinate
system (G53).
Reference Item
OPERATOR’S MANUAL II.15.11 Index table indexing function
(For Machining Center) (B–62764EN)
879
11. PROGRAM COMMAND B–62753EN–1/01
11.12
SCALING (M SERIES)
General A programmed figure can be magnified or reduced (scaling).
The dimensions specified with X_, Y_, and Z_ can each be scaled up or
down with the same or different rates of magnification.
The magnification rate can be specified in the program.
Unless specified in the program, the magnification rate specified in the
parameter is applied.
Scaling up or down Least input increment of scaling magnification is: 0.001 or 0.00001.
along all axes at the It depends on parameter SCR (No. 5400#07) which value is selected. If
same rate of scaling P is not specified on the block of scaling (G51X_Y_Z_P_ ;), the
magnification scaling magnification set to parameter (No. 5411) is applicable. If X,Y,Z
are omitted, the tool position where the G51 command was specified
serves as the scaling center.
SCALING UP OR DOWN ALONG ALL AXES
AT THE SAME RATE OF MAGNIFICATION
Format Meaning of command
G51X_Y_Z_P_ ; Scaling start X_Y_Z_ : Absolute command for
center coordinate value
Scaling is effective. of scaling
(Scaling mode) P_ : Scaling magnification
G50 ; Scaling cancel
P4
P3
P4l P3l
P0
P1l P2l
P1 P2
0 X
P0:Scaling center
Fig. 11.12 (a) Scaling (P1 P2 P3 P4P1’P2’P3’P4’)
880
B–62753EN–1/01 11. PROGRAM COMMAND
Scaling of each axis, Each axis can be scaled by different magnifications. Also when a negative
programmable mirror magnification is specified, a mirror image is applied. First of all, set a
image (negative parameter XSC (No. 5400#6) which validates each axis scaling (mirror
magnification) image).
Then, set parameter SCLx (No. 5401#0) to enable scaling along each axis.
Least input increment of scaling magnification of each axis (I, J, K) is
0.001 or 0.00001( set parameter SCR (No. 5400#7)).
Magnification is set to parameter 5421 within the range ±0.00001 to
±9.99999 or ±0.001 to ±9.999.
If a negative value is set, mirror image is effected.
If magnification I, J or K is not commanded, a magnification value set to
parameter (No. 5421) is effective. However, a value other than 0 must be
set to the parameter.
SCALING UP OR DOWN ALONG EACH AXES AT A DIFFERENT
RATE OF MAGNIFICATION (MIRROR IMAGE)
Format Meaning of command
G51_X_Y_Z_I_J_K_; Scaling start X_Y_Z_: Absolute command for
center coordinate value
Scaling of scaling
is effective. I_J_K_: Scaling magnification for
(Scaling X axis, Y axis and Z axis
mode) respectively
G50 Scaling cancel
a/b : Scaling magnification of X axis
c/d : Scaling magnification of Y axis
0 : Scaling center
Y axis
Programmed figure
D
Scaled figure
C 0
X axis
A
B
Fig. 11.12 (b) Scaling of each axis
881
11. PROGRAM COMMAND B–62753EN–1/01
Parameter
Setting valid/invalid and
magnification of scaling
#7 #6 #5 #4 #3 #2 #1 #0
5400 SCR XSC
[Data type] Bit
XSC Axis scaling and programmable mirror image
0 : Invalidated (The scaling magnification is specified by P.)
1 : Validated
SCR Scaling magnification unit
0 : 0.00001 times (1/100,000)
1 : 0.001 times
Valid/invalid setting to
each axis scaling
#7 #6 #5 #4 #3 #2 #1 #0
5401 SCLx
[Data type] Bit axis
Scaling for every axis
0 : Invalidated
1 : Validated
Magnification used when
scaling magnification is
not specified
5411 Magnification used when scaling magnification is not specified
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] 0.001 or 0.00001 times (Selected using SCR, #7 of parameter No. 5400)
[Valid data range] 1 to 999999
This parameter sets the scaling magnification. This setting value is used
when a scaling magnification (P) is not specified in the program.
WARNING
Parameter No. 5421 becomes valid when scaling for every
axis is valid. (XSC, #6 of parameter No. 5400 is “1”.)
Scaling magnification for
every axis
5421 Scaling magnification for every axis
[Data type] Two–word
[Unit of data] 0.001 or 0.00001 times (Selected using SCR, #7 of parameter No. 5400)
882
B–62753EN–1/01 11. PROGRAM COMMAND
[Valid data range] *999999X*1, 1X999999
This parameter sets the scaling magnification for every axis.
Alarm and Message
Number Message Description
141 CAN NOT COMMAND G51 (Scaling ON) is commanded in
G51 IN CRC the tool offset mode.
Modify the program.
142 ILLEGAL SCALE RATE Scaling magnification is commanded
in other than 1 – 999999.
Correct the scaling magnification set-
ting (G51 Pp , or parameter 5411 or
5421).
143 SCALED MOTION DATA The scaling results, move distance,
OVERFLOW coordinate value and circular radius
exceed the maximum command val-
ue. Correct the program or scaling
magnification.
Reference Item
OPERATOR’S MANUAL II.15.9 Scaling (G50, G51)
(For Machining Center)
(B–62764EN)
883
11. PROGRAM COMMAND B–62753EN–1/01
11.13
COORDINATE
SYSTEM ROTATION
General A programmed shape can be rotated. By using this function it becomes
possible, for example, to modify a program using a rotation command
when a workpiece has been placed with some angle rotated from the
programmed position on the machine. Further, when there is a pattern
comprising some identical shapes in the positions rotated from a shape,
the time required for programming and the length of the program can be
reduced by preparing a subprogram of the shape and calling it after
rotation.
Angle of rotation
Center of rotation
Fig. 11.13 (a) Coordinate system rotation
884
B–62753EN–1/01 11. PROGRAM COMMAND
FORMAT
G17
G18 G68 (G68.1)αβR ; Start rotation of a coordinate system.
G19
Coordinate system rotation mode
(The coordinate system is rotated.)
G69 (G69.1); Coordinate system rotation cancel command
Note:G68/G69 for M series, G68.1/G69.1 for T series.
MEANING OF COMMAND
G17 (G18 or G19) : Select the plane in which contains the figure to be
rotated.
α_β_ Absolute command for two of the x_,y_,and Z_ axes that
correspond to the current plane selected by a
command (G17, G18, or G19). The command specifies
the coordinates of the center of rotation for the values
specified subsequent to G68.
R_ Angular displacement with a positive value indicates
counter clockwise rotation. Parameter 5400#0
selects whether the specified angular displacement is
always considered an absolute value or is considered an
absolute or incremental value depending on the specified
G code (G90 or G91).
Least input increment : 0.001 deg
Valid data range : –360.000 to 360.000
Rotation plane G17
Center of Angle of rotation
rotation R
(α,β)
X
0
Fig. 11.13 (b) Coordinate system rotation
885
11. PROGRAM COMMAND B–62753EN–1/01
Parameter
Angle specification
method of coordinate
system rotation #7 #6 #5 #4 #3 #2 #1 #0
5400 RIN
[Data type] Bit
RIN Coordinate rotation angle command (R)
0 : Specified by an absolute method
1 : Specified by G90 or G91
Angular displacement
used when no angular
displacement is
specified for coordinate
system rotation
5410 Angular displacement used when no angular displacement is specified for
coordinate system rotation
[Data type] Two–word
[Unit of data] 0.001 degrees
[Valid data range] –360000 to 360000
This parameter sets the angular displacement for coordinate system
rotation. When the angular displacement for coordinate system rotation
is not specified with address R in the block where G68 is specified, the
setting of this parameter is used as the angular displacement for
coordinate system rotation.
Alarm and Message
Number Message Description
144 ILLEGAL PLANE SE- The coordinate rotation plane and arc
LECTED or cutter compensation C plane must
be the same. Modify the program.
Reference Item
OPERATOR’S MANUAL II.15.10 Coordinate system rotation (G68, G69)
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.15.7 Coordinate system rotation
(For Lathe) (B–62754EN) (G68.1, G69.1)
886
B–62753EN–1/01 11. PROGRAM COMMAND
11.14
THREE–DIMENSIONAL
COORDINATE
CONVERSION
(M SERIES)
General The coordinate system can be rotated about an axis by specifying the
center of rotation, direction of the axis of rotation, and angular
displacement. This coordinate conversion function is quite useful for
three–dimensional machining using a diesinking machine. By applying
three–dimensional coordinate conversion to a program generated for
machining on XY plane, identical machining can be executed on a desired
plane.
Z
X z
Three–dimen- y
sional coordinate
conversion
Parameter
Setting relative position
and absolute position
#7 #6 #5 #4 #3 #2 #1 #0
3104 DAC DAL DRC DRL
[Data type] Bit
DRL Relative position
0 : The actual position displayed takes into account tool length offset.
1 : The programmed position displayed does not take into account tool
length offset.
DRC Relative position
0 : The actual position displayed takes into account cutter compensation.
1 : The programmed position displayed does not take into account cutter
compensation.
DAL Absolute position
0 : The actual position displayed takes into account tool length offset.
1 : The programmed position displayed does not take into account tool
length offset.
887
11. PROGRAM COMMAND B–62753EN–1/01
DAC Absolute position
0 : The actual position displayed takes into account cutter compensation.
1 : The programmed position displayed does not take into account cutter
compensation.
To execute absolute position display with three–dimensional coordinate
conversion, the DRL, DRC, DAL, and DAC bits must be set to 1.
Setting absolute
coordinates in the
three–dimensional
coordinate conversion
mode
#7 #6 #5 #4 #3 #2 #1 #0
3106 DAK
[Data type] Bit
DAK When absolute coordinates are displayed in the three–dimensional
coordinate conversion mode:
0 : Coordinates in the program coordinate system are displayed.
1 : Coordinates in the workpiece coordinate system are displayed.
This parameter is significant only in three–dimensional coordinate
conversion mode.
Alarm and Message
Number Message Description
047 ILLEGAL AXIS SELECT For startup of three–dimensional tool
compensation or three–dimensional
coordinate conversion, two or more
axes were specified in the same
direction (basic and parallel axes.)
048 BASIC 3 AXIS NOT For startup of three–dimensional tool
FOUND compensation or three–dimensional
coordinate conversion, the three basic
axes used when Xp,Yp, and Zp are
omitted were not specified in parame-
ter No. 1022.
5043 TOO MANY G68 NEST- G68, three–dimensional coordinate
ING conversion, was specified three times
or more.
5044 G68 FORMAT ERROR A format error occurred in a block in-
cluding G68. The alarm is issued
when any of the following takes place.
(1) In a block including G68, any of I,
J, and K is not specified (the op-
tion for coordinate rotation is not
provided).
(2) In a block including G68, all of I, J,
and K is 0.
(3) In a block including G68, R is not
specified.
888
B–62753EN–1/01 11. PROGRAM COMMAND
Reference Item
OPERATOR’S MANUAL II.14.10 Three–dimensional coordinate conversion
(For Machining Center)
(B–62764EN)
889
11. PROGRAM COMMAND B–62753EN–1/01
11.15
RETRACE (M SERIES)
General A tool can retrace the tool path along which the tool has moved. This
operation is referred to as retrace. In addition, a tool can move forward
again along the path that the tool has retraced. This operation is referred
to as re–forward. The tool can then resume machining according to the
program when it returns to the position where it started retrace.
Retrace signal RVS “1”
Retrace start
Retrace end, re–forwarding start
Retrace signal RVS “0”
By using the retrace signal RVS, which is an input signal from the PMC
to the control unit, retrace and re–forward can be performed. Retrace is
performed when the retrace signal RVS turns to “1”. Re–forward
operation is performed when the retrace signal turns to “0”. In retrace, a
tool can retrace blocks that have been executed in the automatic operation
mode (memory command, tape command, manual data input), but a limit
is imposed on the number of blocks that can be retraced. For detailed
information, refer to the operator’s manual.
Whether to use the same federate as specified for normal operation or use
a feedrate dedicated to retrace can be determined by setting parameter No.
1414.
Signal
Retrace signal (RVS)
<G007#0>
[Classification] Input signal
[Function] Directs the control unit to retrace the tool along the path which the tool
was moved in automatic operation (memory command, tape command,
manual data input).
890
B–62753EN–1/01 11. PROGRAM COMMAND
[Operation] When RVS turns to “1” while the tool is being moved forward (hereafter
referred to as forward), the tool retraces the tool path along which it was
moved. Note, however, that the tool does not start retrace immediately
after this signal turns to “1” ; the tool starts retrace after the block
performing the current forward operation is executed. When RVS turns
to “0” while retrace is in progress, the tool switches from retrace operation
to re–forward. In this case also, the tool does not start re–forward to
resume machining immediately after this signal turns to “0” retrace; the
tool starts re–forward after retracing all commands of the block currently
subject to retrace.
The movement of a tool can be immediately switched from forward to
retrace or from retrace to re–forward. For this purpose, first turn the feed
hold signal *SP to “0” to stop automatic operation. Then, change the state
of RVS after the automatic operation start in–progress signal STL turns
to “0” and the automatic operation stop state is set. And the feed hold
lamp SPL turns to “1”. Next, turn feed hold signal *SP the automatic
operation start signal ST from “1” to “0” to start automatic operation.
Then, the tool can switch its movement to retrace or re–forward during
execution of a block.
891
11. PROGRAM COMMAND B–62753EN–1/01
Retrace–in–progress
signal (RVSL)
<F082#2> [Classification] Output signal
[Function] Notifies the PMC that retrace is in progress.
[Output condition] This signal turns to “1”when:
· Tool is in retrace with the retrace signal RVS turned to “1”.
This signal turns to “0”
· The tool is in forward or re–forward with the retrace signal RVS turned
to “0”.
· The tool is at stop because of no block to retrace during retracing.
When the tool is in retrace, the M functions, S functions, T functions, and
second auxiliary functions are executed in the same way as when the tool
is moving forward. During retrace, this signal can be used on the PMC, if
required, to prevent these functions from being executed in the same way
as when the tool is moving forward.
Particularly when an M function, S function, T function, or second
auxiliary function is specified in a block containing a move command, the
positions where the code signals and strobe signal are output differ,
depending on whether the tool is in forward (or re–forward) or retrace. So,
take action on the PMC by using this signal and distribution end signal
DEN as required.
Position to which auxiliary
function is output during
retracing
Retrace start
(Retrace signal RVS is “1”)
Block in which the move command and
auxiliary function are included
Retrace end Position to which auxiliary function
Re–forwarding start is output during forwarding
(Retrace signal RVS is “0”)
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G007 RVS
#7 #6 #5 #4 #3 #2 #1 #0
F082 RVSL
Parameter
1414 Feedrate for retrace
[Data type] Two–word
This parameter sets the feedrate for retrace when the retrace function is
used.
892
B–62753EN–1/01 11. PROGRAM COMMAND
(1) For rapid traverse
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 to 240000 6 to 100000
Inch machine 0.1 inch/min 6 to 96000 6 to 48000
Rotation axis 1 deg/min 6 to 240000 6 to 100000
NOTE
When 0 is set in this parameter, the rapid traverse rate that
is set in parameter No. 1420 is used for retrace.
(2) For cutting feed
When a value other than 0 is specified in this parameter, the same
feedrate as an F command specified using the value without a decimal
point is set and is used for retrace. When 0 is specified in this
parameter, the programmed feedrate (F command) is used for retrace.
Alarm and Message While a tool is in retrace, the retrace–in–progress signal RVSL is sent, and
the character string RVRS blinks on the CRT screen to signal that the tool
is currently in retrace. When a tool is in re–forward, the character string
RTRY blinks to signal that the tool is currently in re–forward. The
indication of RTRY continues until the tool returns to the block where
retrace was started, that is, until forward movement is resumed. When
there are no more retraceable blocks, the character string RVED blinks to
signal that no further retrace can take place.
Warning
WARNING
Positioning (G00)
If non–linear–interpolation positioning is executed (the LRP
bit (bit 1 of parameter No. 1401) is set to 0), the retrace tool
path will not agree with the forward tool path. The
re–forward tool path agrees with the forward tool path.
If the linear interpolation positioning is executed (the LRP bit
(bit 1 of parameter No. 1401) is set to 1), the retrace tool
path agrees with the forward tool path.
Non–linear–interpolation Linear interpolation
positioning (LRP=0) positioning (LRP=1)
Forward tool path
X Reverse tool path
Re–forward tool path
893
11. PROGRAM COMMAND B–62753EN–1/01
Reference Item
OPERATOR’S MANUAL III.4.9 Retrace function
(For Machining Center)
(B–62764EN)
894
B–62753EN–1/01 11. PROGRAM COMMAND
11.16
MACRO COMPILER/
EXECUTER
General There are two types of NC programs; those which, once created, are
scarcely changed, and those which are changed for each machining type.
The former are programs created by the custom macro, and the latter are
machining programs. If programs of these types are executed
simultaneously, a battery may run out or the custom macro may be
destroyed by error operation.
Such problems can be solved by this function. The custom macro created
by a machine tool builder is converted to an execute-form program, be
stored in the FLASH ROM module, and be executed.
Features
(1) Since the program is stored after converted to an execute-form
program, the execution speed is high. The machining time is then
reduced, and the precision is improved.
(2) Since the program is stored in FLASH ROM, there is no problem of
battery extinction or custom macro destruction by error operation.
The reliability is improved.
(3) Since the stored program is not displayed on a program screen, the
know-how of the machine tool builder is protected.
(4) Since the custom macro is stored in FLASH ROM, the program edit
memory can be used efficiently.
(5) The user can call the macro easily without knowing the stored
program. A custom macro can be created and executed in the program
edit memory as usual.
(6) An original screen can be created by using the graphic display or
selecting screens by the soft key. The machine tool builder can extend
the control function by using such functions as machining program
creation and edit control, reader/punch interface control, and PMC
data read/write functions.
Note
NOTE
When the macro executor is attached, the order-made
macro cannot be specified.
Reference Item
Macro compiler/executer programming manual (B–61803E–1)
895
11. PROGRAM COMMAND B–62753EN–1/01
11.17
SMALL HOLE PECK
DRILLING CYCLE
(M SERIES)
General This is a repetition of a peck drilling cycle in which when an overload
torque detection signal (skip signal is used) is received with an arbor
having an overload torque detection function during drilling, the tool is
retracted, and the spindle speed and cutting feedrate are changed to retry
machining.
The cycle is realized by:
* X– and Y–axis positioning
* Positioning at point R along the Z–axis
* Cutting along the Z–axis (first time, depth of cut Q, incremental)
Retracting
(bottom of hole → minimum clearance ∆ , incremental)
Retracting
( → to point R, absolute)
Repeated until
Forwarding
point Z is reached
(point R → to point with hole bottom + clearance ∆, absolute)
Cutting
(second and subsequent times, cut of depth Q + ∆, incremental)
* Dwell
* Return to point R along the Z–axis (or initial point) = end of cycle
G83(G98) G83(G99)
Initial level
Point R
Point R
Q Q
∆ ∆
∆ ∆
Overload torque ∆ Overload torque ∆
Point Z Point Z
Dwell Dwell
896
B–62753EN–1/01 11. PROGRAM COMMAND
Change of cutting The cutting conditions are changed at each pecking operation (forwarding
conditions → cutting → retracting) during one G83 cycle. (Appropriate setting of
bits 1 and 2 of parameter No. 5160 can specify that the cutting conditions
are not to be changed.)
Changing of cutting The cutting feedrate programmed with the F word is changed during each
feedrate of the second and subsequent cutting operations. Parameter Nos. 5166
and 5167 specify the ratio of change for a case in which a skip signal was
received during the previous cutting operation and a case in which no skip
signal was received during the previous cutting operation, respectively.
Cutting feed rate = Fă a
(First time) a = 1.0
(Second and subsequent times) a = a b B 100
(where b is the ratio of change for the first time)
Skip during the previous cutting: b = b1% (parameter No. 5166)
No skip during the previous cutting: b = b2% (parameter No. 5167)
When the ratio a at which the cutting feedrate is changed becomes less
than the ratio specified in parameter No. 5168, changing the cutting
feedrate is discontinued. The upper limit to the newly specified cutting
feedrate is the maximum cutting feedrate.
Changing of spindle The cutting feedrate programmed with the S word is changed during each
speed of the second and subsequent cutting operations. Parameter Nos. 5164
and 5165 specify the ratio of change for a case in which a skip signal was
received during the previous cutting operation and a case in which no skip
signal was received during the previous cutting operation, respectively.
Spindle speed = Să g
(First time) g = 1.0
(Second and subsequent times) g = g d B 100
(where d is the ratio of change for the first time)
Skip during the previous cutting: d = d1% (parameter No. 5164)
No skip during the previous cutting: d = d2% (parameter No. 5165)
If the cutting feedrate is clamped at the lower limit, the spindle speed is
not changed. The upper limit to the newly specified spindle speed is the
maximum S analog data.
897
11. PROGRAM COMMAND B–62753EN–1/01
Signal
Overload torque signal
SKIP <X004#7>
[Classification] Input signal
[Function] Retracts a tool if an overload torque is applied it.
[Operation] When this signal becomes “1”, the control unit operates as follows:
S Assuming that an overload torque is applied to a tool, retracts it, and
changes the spindle speed and cutting feedrate, then retries machining.
S This signal is valid, when the drill axis is between points R and Z and
is moving forward or in cutting operation (so that the tool can retract).
NOTE
This signal is used also as a skip signal. (See Section 14.3.)
Small–diameter peck
drilling in progress
signal PECK2 <F066#5>
[Classification] Output signal
[Function] Indicates whether small–diameter peck drilling is in progress.
[Output condition] This signal becomes “1” under the following conditions.
S When the tool returns from drill axis point R positioning to R
point/initial level, after it was positioned at the hole position along a
nondrill axis.
S The signal does not become “1” during positioning at the hole
position.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
X004 SKIP
#7 #6 #5 #4 #3 #2 #1 #0
F066 PECK2
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
5160 CHNRM CHSKP
[Data type] Bit
CHNRM When an overload torque signal is received in a peck drilling cycle of a
small diameter, the feed and spindle speed are
0 : Not changed.
1 : Changed.
898
B–62753EN–1/01 11. PROGRAM COMMAND
CHSKP When the depth of cut per action is satisfied although no overload torque
signal is received in a peck drilling cycle of a small diameter, the feed and
spindle speed are:
0 : Not changed.
1 : Changed.
5163 M code that specifies the peck drilling cycle mode of a small diameter
[Data type] Two–word
[Unit of data]
[Valid data range] 1 to 99999999
This parameter sets an M code that specifies the peck drilling cycle mode
of a small diameter.
5164 Percentage of the spindle speed to be changed when the tool is retracted after an
overload torque signal is received
[Data type] Byte
[Unit of data] %
[Valid data range] 1 to 255
This parameter sets the percentage of the spindle speed to be changed
when the tool is retracted because the overload torque signal is received in
a peck drilling cycle of a small diameter.
S2 = S1 d1 B 100
S1: Spindle speed to be chaged
S2: Spindle speed changed
d1 is set as a percentage.
5165 Percentage of the spindle speed to be changed when the tool is retracted without
an overload torque signal received
[Data type] Byte
[Unit of data] %
[Valid data range] 1 to 255
This parameter sets the percentage of the spindle speed to be changed
when the tool is retracted without the overload torque signal received in a
peck drilling cycle of a small diameter.
S2 = S1 d2 B 100
S1: Spindle speed to be chaged
S2: Spindle speed changed
d2 is set as a percentage.
5166 Percentage of cutting feedrate to be changed when the tool is retracted after an
overload torque signal is received
[Data type] Byte
899
11. PROGRAM COMMAND B–62753EN–1/01
[Unit of data] %
[Valid data range] 1 to 255
This parameter sets the percentage of the cutting feedrate to be changed
when the tool is retracted because the overload torque signal is received in
a peck drilling cycle of a small diameter.
F2 = F1 b1 B 100
F1: Cutting feedrate to be changed
F2: Changed cutting feedrate
b1 is set as a percentage.
5167 Percentage of the cutting feedrate to be changed when the tool is retracted without
an overload torque signal received
[Data type] Byte
[Unit of data] %
[Valid data range] 1 to 255
This parameter sets the percentage of the cutting feedrate tot be changed
when the tool is retracted without the overload torque signal received in a
peck drilling cycle of a small diameter.
F2 = F1 b2 B 100
F1: Cutting feedrate to be changed
F2: Changed cutting feedrate
b2 is set as a percentage.
5168 Lower limit of the percentage of the cutting feedrate in a peck drilling cycle of a
small diameter
[Data type] Byte
[Unit of data] %
[Valid data range] 1 to 255
This parameter sets the lower limit of the percentage of the cutting
feedrate changed repeatedly in a peck drilling cycle of a small diameter to
the specified cutting feedrate.
FL = F b3 B 100
F: Specified cutting feedrate
FL: Changed cutting feedrate
Set b3 as a percentage.
5170 Number of the macro variable to which the total number of retractions during cut-
ting is output
[Data type] Word
[Valid data range] 100 to 149
This parameter sets the number of the macro variable to which the total
number of times the tool is retracted during cutting in a peck drilling cycle
mode of a small diameter is output.
900
B–62753EN–1/01 11. PROGRAM COMMAND
NOTE
The total number cannot be output to common variables
500 to 599.
5171 Number of the macro variable to which the total umber of retractions because of
an overload signal is output
[Data type] Word
[Valid data range] 100 to 149
This parameter sets the common variable number of the custom macro to
which the number of times the tool is retracted after the overload signal is
received during cutting in a peck drilling cycle mode of a small diameter is
output. The total number cannot be output to common variables 500 to
599.
5172 Speed of retraction to point R when no address I is issued
[Data type] Word
[Unit of data] mm/min
[Valid data range] 0 to 400
This parameter sets the speed of retraction to point R when no address I is
issued in a peck drilling cycle of a small diameter.
5173 Speed of advancing to the position just before the bottom of a hole when no ad-
dress I is issued
[Data type] Word
[Unit of data] mm/min
[Valid data range] 0 to 400
This parameter sets the speed of advancing to the position just before the
bottom of a previously machined hole when no address I is issued in a
peck drilling cycle of a small diameter.
5174 Clearance in a peck drilling cycle of a small diameter
[Data type] Word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Linear axis
0.01 0.001 0.0001 mm
(millimeter input)
Linear axis
0.001 0.0001 0.00001 inch
(inch input)
[Valid data range] 0 to 32767
This parameter sets the clearance in a peck drilling cycle of a small
diameter.
901
11. PROGRAM COMMAND B–62753EN–1/01
Alarm and message
Diagnostic display
520 Total number of retract operations during cutting since G83 was issued
521 Total number of retract operations due to reception of the overload torque signal
since G83 was issued
The indications of DGN Nos. 520 and 521 are cleared by G80.
522 Coordinates at which the drill axis started retracting (least input command)
523 Difference between the previous and current coordinates at which the drill axis
started retracting (least input increment: previous – current)
Warning
WARNING
Forwarding or retracting is not performed by rapid traverse
positioning. Instead, it is performed with the same
interpolation as for cutting feed. This means exponential
acceleration/deceleration is performed; however, the tool
life management function does not count the tool life during
forwarding or retracting.
Reference item
OPERATOR’S MANUAL II. 14.1.7 Small hole peck drilling cycle
(For Machining Center)
(B–62764EN)
902
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12 DISPLAY / SET / EDIT
903
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.1
DISPLAY/SET
12.1.1
Clock Function
General Time is displayed in the hour/minute/second format on each display
screen. Some screens allows display of the year, month, and day.
The custom macro system variable can be used to read the time. The time
will be told through the window on the PMC side.
Time information can be read and written.
System variables for time information
Variable Function
number
#3001 This variable functions as a timer that counts in 1–millisecond
increments at all times. When the power is turned on, the
value of this variable is reset to 0. When 65535 milliseconds
is reached, the value of this timer returns to 0.
#3002 This variable functions as a timer that counts in 1–hour incre-
ments when the cycle start lamp is on. This timer preserves
its value even when the power is turned off. When
1145324.612 hours is reached, the value of this timer returns
to 0.
#3011 This variable can be used to read the current date (year/
month/day). Year/month/day information is converted to an
apparent decimal number. For example, March 28, 1995 is
represented as 19950328.
#3012 This variable can be used to read the current time (hours/min-
utes/seconds). Hours/minutes/seconds information is con-
verted to an apparent decimal number. For example, 34 min-
utes and 56 seconds after 3 p.m. is represented as 153456.
Reference item
OPERATOR’S MANUAL III.11.4.5 Displaying and Setting Run Time,Parts
(For Machining Center) Count, and Time
(B–62764EN)
OPERATOR’S MANUAL III.11.4.9 Displaying and Setting Run Time,Parts
(For Lathe) (B–62754EN) Count, and Time
904
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.2
Displaying Operation
History
General This function displays a history of the key and signal operations, performed by
the NC operator, upon the occurrence of a failure or NC alarm. The history can
also be displayed for previously generated NC alarms.
The following history data is recorded:
(1) MDI key operation sequences, performed by the NC operator
Example: A ~Z, <POS>, <PAGE ↑>, [SF1]
(2) On/off status transitions of selected input and output signals
Example: G0000.7↑ , SBK ↑
(3) NC alarm information
Example: P/S0010
(4) Time (date, time) stamp
Example: 92/01/20
09:15:30
The history data can be output to an input/output device, connected via
the reader/punch interface. Previously output history data can be input
from an input/output device.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3106 OHS OHD
[Data type] Bit
OHD The operation history screen is:
0 : Not displayed.
1 : Displayed.
OHS Operation history sampling is:
0 : Performed.
1 : Not performed.
3122 Time interval used to record time data in operation history
[Data type] Word
[Unit of data] Minutes
[Valid data range] 0 to 1439
Time data is recorded in operation history at set intervals. When 0 is
specified in this parameter, 10 minutes is assumed as the default.
However, note that time data is not recorded if there is no data to be
recorded at the specified time.
905
12. DISPLAY/SET/EDIT B–62753EN–1/01
Note
NOTE
1 While the operation history screen is displayed, history data
is not recorded.
2 When the duration of the on/off state of an input signal is 16
msec or shorter, that state is not recorded in the history. In
addition, note that some signals are not recorded in the
history.
3 Once the memory area becomes full, the oldest data is
deleted to allow new data to be recorded. The memory area
can store information corresponding to approximately 8000
key strokes.
4 Recorded history data is held in memory even after the
power is turned off. Note, however, that the history data is
erased by performing an entire–memory clear operation.
5 For the operation history function, sampling is disabled
when bit 7 (OHS) of parameter No. 3106 is set to 1.
6 Be careful to set the date and time correctly.
When the time is recorded at regular intervals, but no data
is recorded within a defined period, the time for that period
is not recorded.
To input and output operation history data, the
reader/punch interface option is required.
906
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.3
Help Function
General The help function displyas on the screen detailed information about
alarms issued in the CNC and about CNC operations. The following
information is displayed.
Detailed information of When the CNC is operated incorrectly or an erroneous machining
alarms program is executed, the CNC enters the alram state. The help screen
displays detailed information about the alarm that has been issued and
how to reset it. The detailed information is displayed only for a limited
number of P/S alarms. These alarms are often misunderstood and are
rather difficult to understand.
Operation method If you are not sure about a CNC operation, refer to the help screen for
information about each operation.
Parameter table When setting or referring to a system parameter, if you are not sure of the
number of the parameter, the help screen displays a list of parameter Nos.
for each function.
Note
NOTE
The user cannot switch the screen display from the PMC
screen or CUSTOM screen to the help screen.
Reference item
OPERATOR’S MANUAL III.13 HELP FUNCTION
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.13 HELP FUNCTION
(For Lathe) (B–62754EN)
907
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.1.4
Displaying Alarm
History
General Up to 25 of the most recent CNC alarms are stored and displayed on the
screen.
The following information items are displayed.
(1) The date the alarm was issued
(2) Alarm No.
(3) Alarm message (some contains no message)
Reference item
OPERATOR’S MANUAL III.7.2 ALARM HISTORY DISPLAY
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.7.2 ALARM HISTORY DISPLAY
(For Lathe) (B–62754EN)
908
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.5
Servo Tuning Screen
General On the servo tuning screen, parameters required for basic adjustment of
the servo motor and statuses being monitored are listed for each axis.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3111 SVS
[Data type] Bit
SVS Servo tuning screen
0 : Not displayed
1 : Displayed
Reference item
Maintenance Manual (B–62755EN) 5.2 Servo Tuning Screen
909
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.1.6
Spindle Tuning Screen
General On the spindle tuning screen, parameters required for basic adjustment of
the serial spindle and statuses being monitored are listed. The screen is
only for the main spindle connected to the first amplifier.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3111 SVP SPS
[Data type] Bit type
SPS Spindle tuning screen
0 : Not displayed
1 : Displayed
SVP Synchronization errors displayed on the spindle tuning screen
0 : Instantaneous values are displayed.
1 : Peak–hold values are displayed.
Reference item
MAINTENANCE MANUAL 6.4 Spindle tuning screen
(B–62755EN)
910
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.7
Waveform Diagnosis
Display
General Waveform diagnosis is classified into two main types.
(1) One–shot type
One–shot waveform diagnosis provides graphs of waveforms to
illustrate changes in the following data.
In one–shot waveform diagnosis, the start of data collection can be
triggered by the rising or falling edge of a machine signal.
This function is designed to facilitate the adjustment of servo motors
and spindle motors.
a. Servo motor error value along each axis, number of distributed
pulses, torque, feedrate, current, and thermal simulation data
b. Combined feedrate for the first, second, and third axes
c. Spindle motor speed, load meter reading, and position deviation,
converted to spindle position
d. On/off status of the machine signal, specified by a signal address
(2) Stored type
In stored waveform diagnosis, changes in the following data are
recorded. When a servo alarm is issued, the recorded data can be read
and displayed graphically as a waveforms.
In stored waveform diagnosis, the end of data collection can be
triggered by the rising or falling edge of a machine signal.
This function is designed to facilitate the determination of a faulty
location.
Stored data can be output via the reader/punch interface.
a. Servo motor error value along each axis, number of distributed
pulses, torque, feedrate, current, and thermal simulation data
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3112 SGD
[Data type] Bit
SGD Servo waveform
0 : Not displayed
1 : Displayed
Time from the output of an alarm to the termination of sampling (waveform
3120 diagnosis function)
[Data type] Word
[Unit of data] ms
[Valid data range] 1 to 32760
911
12. DISPLAY/SET/EDIT B–62753EN–1/01
Note
NOTE
1 Once the memory area becomes full, the oldest data is
deleted to allow new data to be recorded (stored type).
2 Waveform diagnosis data is held in memory even after the
power is turned off (stored type).
3 Be careful to set the date and time correctly.
4 To output stored type waveform data, the reader/punch
interface option is required.
5 Waveform diagnosis is enabled when bit 0 (SGD) of
parameter No. 3112 is set to 1. To perform waveform
diagnosis, a graphics board is required.
Reference item
Maintenance Manual (B–62755EN) 1.8 Waveform diagnostic display
912
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.8
Self–diagnosis
General When a breakdown occurs, in order to quickly determine the cause, the
following should be done.
First, it has to be determined as to whether the breakdown occurred in the
NC internal section, or the PMC or machine side.
There are times when it appears that a breakdown has occurred even when
the breakdown has not actually occurred. For example, when the
machinery ceases to operate because it is waiting for an external signal.
In this case, the condition of the interface between the CNC and PMC, or
between the CNC and the machinery, and the conditions within the CNC
need to be investigated.
The NC checks the following itself.
1) Abnormality of detection system
2) Abnormality of position control unit
3) Abnormality of servo system
4) Overheat
5) Abnormality of CPU
6) Abnormality of ROM
7) Abnormality of RAM
8) Abnormality in data transfer between CRT/MDI
9) Abnormality of part program storage memory
10)Abnormality in tape reader read function
11)Abnormality in data transfer between PMC
Input/output signals from PMC to CNC, or vice versa, and inner status
of the NC can be displayed on the CRT screen.
Reference item
OPERATOR’S MANUAL III.11.7.3 CHECKING BY SELF–DIAGNOSTIC
(For Machining Center) SCREEN
(B–62764EN)
OPERATOR’S MANUAL III.11.7.3 CHECKING BY SELF–DIAGNOSTIC
(For Lathe) (B–62754EN) SCREEN
913
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.1.9
Display of Hardware
and Software
Configuration
General The required hardware/software configuration for CNC maintenance can
be displayed on the CRT.
The system configuration screen displays the following information:
(1) Printed circuit board configuration
The type and function of the printed circuit board mounted in each slot
are displayed. When a CPU is mounted on a printed circuit board, the
software series and edition are also displayed.
(2) Software configuration
The series and editions of installed software, including the CNC soft-
ware, servo software, PMC management software, and ladder pro-
grams, are displayed. For the CNC software, assembly information
is also displayed.
(3) Module configuration
The configuration of the modules or hardware mounted on each
printed circuit board (such as the type of a module or the hardware, and
whether it is mounted) is displayed.
Reference item
Maintenance Manual (B–62755EN) 1.3 System Configuration Screen
914
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.10
Position Display
Neglect
General Indication of the current position can be suppressed by setting bit 0
(NDPx) of parameter No. 3115, or by issuing the position indication
ignore signal.
Bit 1 (NDAx) of parameter No. 3115 enables the display of positions in
the machine coordinate system only.
Signal
Position Display Neglect
Signal
NPOS1ANPOS8<G198>
[Classification] Input signal
[Function] Disables the display of the current position.
A separate signal is provided for each controlled axis. The number at the
end of each signal name denotes the controlled axis number.
NPOS1
1⋅⋅⋅1st axis current position display
2⋅⋅⋅2nd axis current position display
3⋅⋅⋅3rd axis current position display
4⋅⋅⋅4th axis current position display
5⋅⋅⋅5th axis current position display
6⋅⋅⋅6th axis current position display
7⋅⋅⋅7th axis current position display
8⋅⋅⋅8th axis current position display
[Operation] While a signal is set to 0, the current position in the corresponding axis
is displayed. While the signal is set to 1, the current position along the
corresponding axis is not displayed.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G198 NPOS8 NPOS7 NPOS6 NPOS5 NPOS4 NPOS3 NPOS2 NPOS1
915
12. DISPLAY/SET/EDIT B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3115 NDAx NDPx
[Data type] Bit axis
NDPx Display of the current position for each axis
0 : The current position is displayed.
1 : The current position is not displayed.
NDAx Position display using absolute coordinates and relative coordinates is:
0 : Performed.
1 : Not performed. (Machine coordinates are displayed.)
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B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.11
Run Hour and Parts
Count Display
General This function displays the integrated power–on time, the integrated cycle
operation time, the integrated cutting time and timer (started by an input
signal from PMC) on the CRT display screen. The integrated cycle
operation time, the integrated cutting time and timer can be altered and
preset, using the MDI.
In addition to the above, this function displays the count of the total
number of parts machined, the number of parts required and the number
of parts machined on the CRT screen. Each time M02, M30 or a parameter
set M code is executed, the count of the total number of parts machined
and the number of parts machined in memory is incremented by 1.
If a program is prepared so as to execute M02, M30 or a parameter set M
code each time one part machining is completed, the number of parts
machined can be counted automatically.
If the count of the number of parts machined reaches the number of parts
required, a signal is output to the PMC side.
It is possible to change and preset the number of parts required and the
number of parts machined using MDI.
Signal
Target part count
reached signal
PRTSF<F062#7>
[Classification] Output signal
[Function] Reports to the PMC that the specified number of parts have been
machined.
[Output condition] The PRTSF signal is set to 1 when:
Machining of the specified number of parts has been completed.
When 0 (infinity) is set as the required number of parts, this signal is
not output.
The PRTSF signal is set to 0 when:
Machining of the specified number of parts has not yet been
completed.
The system is reset.
917
12. DISPLAY/SET/EDIT B–62753EN–1/01
General–purpose
integrating meter start
signal
TMRON <G053#0>
[Classification] Input signal
[Function] The CNC has an integrating meter which is started by an input signal from
the PMC, as well as integrating meters for counting the automatic
operation time and counting cutting time. The count for this integrating
meter can be displayed on the CRT. The count can be preset by MDI
operation.
[Operation] When the signal is set to 1, the integrating meter starts counting.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G053 TMRON
F062 PRTSF
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
6700 PCM
[Data type] Bit
PGM M code that counts the total number of machined parts and the number of
machined parts
0 : M02, or M30, or an M code specified by parameter No. 6710
1 : Only M code specified by parameter No. 6710
6710 M code that counts the total number of machined parts and the number of
machined parts
[Data type] Byte
[Valid data range] 0 to 255 except 98 and 99
The total number of machined parts and the number of machined parts
are counted (+1) when the M code set is executed.
NOTE
Set value 0 is invalid (the number of parts is not counted for
M00). Data 98 and 99 cannot be set.
6711 Number of machined parts
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One piece
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B–62753EN–1/01 12. DISPLAY/SET/EDIT
[Valid data range] 0 to 99999999
The number of machined parts is counted (+1) together with the total
number of machined parts when the M02, M30, or a M code specified by
parameter No. 6710 is executed.
NOTE
When bit 0 (PCM) of parameter No. 6700 is set to 1, the
number of parts is not counted with M02 and M30.
6712 Total number of machined parts
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One piece
[Valid data range] 0 to 99999999
This parameter sets the total number of machined parts.
The total number of machined parts is counted (+1) when M02, M30, or
an M code specified by parameter No. 6710 is executed.
NOTE
When bit 0 (PCM) of parameter No. 6700 is set to 1, the
number of parts is not counted with M02 and M30.
6713 Number of required parts
Setting entry is acceptable.
[Data type] Word
[Unit of data] One piece
[Valid data range] 0 to 9999
This parameter sets the number of required machined parts.
Required parts finish signal PRTSF is output to PMC when the number
of machined parts reaches the number of required parts. The number of
parts is regarded as infinity when the number of required parts is zero. The
PRTSF signal is then not output.
6750 Integrated value of power–on period
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One minute
[Valid data range] 0 to 99999999
This parameter displays the integrated value of power–on period.
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12. DISPLAY/SET/EDIT B–62753EN–1/01
6751 Operation time (integrated value of time during automatic operation)
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One ms
[Valid data range] 0 to 60000
6752 Operation time (integrated value of time during automatic operation)
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One minute
[Valid data range] 0 to 99999999
This parameter displays the integrated value of time during automatic
operation (neither stop nor hold time included).
The actual operation time is the sum of the values set in parameter Nos.
6751 and 6752.
6753 Integrated value of cutting time
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One ms
[Valid data range] 1 to 60000
6754 Integrated value of cutting time
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One minute
[Valid data range] 0 to 99999999
This parameter displays the integrated value of a cutting time that is
performed in cutting feed such as linear interpolation (G01) and circular
interpolation (G02 or G03).
The actual cutting time is the sum of the values set in parameter Nos. 6753
and 6754.
6755 Integrated value of general–purpose integrating meter drive signal (TMRON) ON
time
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One ms
[Valid data range] 0 to 60000
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B–62753EN–1/01 12. DISPLAY/SET/EDIT
6756 Integrated value of general–purpose integrating meter drive signal (TMRON) ON
time
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One minute
[Valid data range] 0 to 99999999
This parameter displays the integrated value of a time while input signal
TMRON from PMC is on.
The actual integrated time is the sum of the values set in parameter Nos.
6755 and 6756.
6757 Operation time (integrated value of one automatic operation time)
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One ms
[Valid data range] 0 to 60000
6758 Operation time (integrated value of one automatic operation time)
Setting entry is acceptable.
[Data type] Two–word
[Unit of data] One minute
[Valid data range] 0 to 99999999
This parameter displays the one automatic operation drive time (neither
stop nor hold state included). The actual operation time is the sum of the
values set in parameter Nos. 6757 and 6758. The operation time is
automatically preset to 0 during the power–on sequence and the cycle start
from the reset state.
Reference item
OPERATOR’S MANUAL III.11.4.5 Displaying and Setting Run Time,Parts
(For Machining Center) Count, and Time
(B–62764EN)
OPERATOR’S MANUAL III.11.4.9 Displaying and Setting Run Time,Parts
(For Lathe) (B–62754EN) Count, and Time
921
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.1.12
Graphic Display/
Dynamic Graphic
Display/Background
Graphic
General
Graphic Display It is possible to draw the programmed tool path on the CRT screen, which
makes it possible to check the progress of machining, while observing the
path on the CRT screen.
In addition, it is also possible to enlarge/reduce the screen.
The drawing coordinates (parameter) and graphic parameters must be set
before a tool path can be displayed.
With T series (Two–path control) the tool paths of two tool posts are
displayed on the same screen, one on the right and the other on the left.
O0100 N0100
X 0.000
Y 0.000
Z 0.000
X Y S 0 T
MEM *** *** *** 14:23:03
PARAM GRAPH
M series
X 0001 00021
X 200.000
Z 200.000
* * * * FIN 08 : 00 : 53
G.PRM GRAPH ZOOM (OPRT)
T series
922
B–62753EN–1/01 12. DISPLAY/SET/EDIT
HEAD1 O0001 N00021 HEAD2 O0020 N00020
X1 X1 200.000 X2 X2 220.000
Z1 200.000 Z2 160.000
Z1 Z2
62.5 62.5
MEM STRT *** FIN 08 : 24 : 56 HEAD1
G.PRM GRAPH ZOOM
T series (Two–path control)
Dynamic graphic display There are the following two functions in Dynamic Graphics.
(M series) Path graphic This is used to draw the path of tool center com-
manded by the part program.
This is used to draw the workpiece figure machined by
Solid graphic
tool movement commanded by the part program.
The path graphic function is used to precisely check the part program for
drawing the tool path with a line. The solid graphic function is used to
draw the workpiece figure to be machined with a program. Thus, it is easy
to recognize roughly the part program. These two functions can be used
freely by switching them.
PATH GRAPHIC (EXECUTION) O1126 N1126
25.8
MEM **** *** *** 10:10:40
AUTO START STOP REWIND ERASE
Tool path Graph
923
12. DISPLAY/SET/EDIT B–62753EN–1/01
SOLID GRAPHIC (EXECUTION) O1126 N01126
ÂÂÂÂÂÂ
ÂÂÂÂÂÂ
ÂÂÂÂÂÂ
ÂÂÂÂÂÂ
ÄÄ ÄÄ
ÂÂÂÂÂÂ
ÄÄ ÄÄ
Z
ÂÂÂÂÂÂ
Y
A.ST F.ST STOP REWIND
Part Machined
Background graphic The background graphic function allows a programmed tool path to be
(M series) drawn on the screen while machining is being performed by another
program.
When the background graphic mode is set, the previously selected
program remains selected. The tool path of a desired program can be
drawn on the background graphic screen.
The parameters used in actual machining are also used in background
graphic mode. Setting and drawing with the background graphic function
are the same as with the dynamic graphic display function.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3003 MVG
[Data type] Bit
MVG While drawing using the dynamic graphics function (with no machine
movement), the axis–in–movement signal is:
0 : Output
1 : Not output
#7 #6 #5 #4 #3 #2 #1 #0
3109
BGOF
BGOF Response when the <OFFSET> function key is pressed on the
background graphic screen
0 : Returns the display to the machining screen.
1 : Displays the background graphic offsets, offsets in the workpiece
coordinate system, and macro variables.
(In this case, ”BGGRP” appears in the bottom right corner of the
screen. Using this screen, the background graphic data can be
checked.)
924
B–62753EN–1/01 12. DISPLAY/SET/EDIT
#7 #6 #5 #4 #3 #2 #1 #0
6500 NZM DPA GUL SPC GRL
DPO
[Data type] Bit
GRL Graphic display (2–path control)
0 : Tool post 1 is displayed on the left, and tool post 2 is displayed on the
right.
1 : Tool post 1 is displayed on the right, and tool post 2 is displayed on the
left.
SPC Graphic display (2–path control) is done
0 : on two spindles and two tool posts
1 : on one spindle and two tool posts
GUL
0 : The positions of X1– and X2–axes are not replaced with each other in
the coordinate system specified with parameter 6509.
1 : The positions of X1– and X2–axes are replaced with each other in the
coordinate system specified with parameter 6509. (2–path control)
NOTE
This parameter is used for two–path control lathe.
DPA Current position display on the graphic display screen
0 : Displays the actual position to ensure tool nose radius compensation
1 : Displays the programmed position
DPO Current position on the solid drawing (machining profile drawing) or tool
path drawing screen
0 : Not appear
1 : Appears
When the background graphic function is used, modal information
items F, S, and T are displayed, together with the current position.
When the [POS] soft key is selected in dynamic graphic display mode,
however, F, S, and T are not displayed.
NZM
0 : The screen image is not enlarged by specifying the center of the screen
and magnification. (Screen image enlargement by a conventional
method is enabled.)
1 : The screen image is enlarged by specifying the center of the screen
and magnification. (Screen image enlargement by the conventional
method is disabled.)
#7 #6 #5 #4 #3 #2 #1 #0
6501 CSR
CSR FIM RID 3PL TLC ORG
[Data type] Bit
ORG Movement when coordinate system is altered during drawing
0 : Draws in the same coordinate system
1 : Draws in the new coordinate system (only for the path drawing)
925
12. DISPLAY/SET/EDIT B–62753EN–1/01
TCL In solid drawing
0 : Not compensate the tool length
1 : Compensates the tool length
3PL Tri–plane drawing in solid drawing
0 : Drawn by the first angle projection
1 : Drawn by the third angle projection
RID In solid drawing
0 : Draws a plane without edges.
1 : Draws a plane with edges.
FIM Machining profile drawing in solid drawing
0 : Displayed in the coarse mode
1 : Displayed in the fine mode
CSR While the screen image is enlarged, the shape of the graphic cursor is:
0 : A square. (J)
1 : An X. ()
6509 Coordinate system for drawing a single spindle (2–path control)
Z X X
Z Z
X X X X
Z X X
X X Z Z
X X
Z X
X X X
[Data type] Byte
[Valid data range] 0 to 7 and 10 to 17 (However, 0 to 7 are the same settings as 10 to 17.)
926
B–62753EN–1/01 12. DISPLAY/SET/EDIT
This parameter sets the coordinate system for drawing a single spindle (bit
1 of parameter 6500 = 1) for 2–path control.
The following shows the relationship between the settings and the
drawing coordinate systems:
6510 Drawing coordinate system
[Data type] Byte
[Valid data range] 0 to 7
This parameter specifies the drawing coordinate system for the graphic
function.
The following show the relationship between the set values and the
drawing coordinate systems.
Set value = 0 Set value = 1 Set value = 2 Set value = 3
Z X Z
Z X
X Z
X
Set value = 4 Set value = 5 Set value = 6 Set value = 7
X
Z X Z
X Z X
NOTE
This parameter is specified for each tool post in the 2–path
control. A different drawing coordinate system can be
selected for each tool post.
927
12. DISPLAY/SET/EDIT B–62753EN–1/01
6511
Right margin in solid drawing
6512
Left margin in solid drawing
6513
Upper margin in solid drawing
6514
Lower margin in solid drawing
[Data type] Word
[Unit of data] Dot
928
B–62753EN–1/01 12. DISPLAY/SET/EDIT
These parameters set the machining profile drawing position in margins
on the CRT screen. The unit is a dot.
Standard set value
Parameter Margin
DPO=0 DPO=1
No. area
9” CRT 14” CRT 9” CRT 14” CRT
6511 Right 0 0 200 100
6512 Left 0 0 0 0
6513 Upper 25 32 25 32
6514 Lower 0 10 0 10
Set DPO with parameter No. 6500#5.
6515
Change in cross–section position in tri–plane drawing
[Data type] Byte type
[Unit of data] Dot
[Valid data range] 0 to 10
This parameter sets the change in the cross–section position when a soft
key is continuously pressed in tri–plane drawing. When zero is specified,
it is set to 1.
#7 #6 #5 #4 #3 #2 #1 #0
8100
NWP RST
[Data type] Bit type
RST When the reset key on the CRT/MDI panel is pressed:
0 : The reset is effective for both paths. Alternatively, the reset is
effective for both the machining side and the background graphic side
(M series).
1 : The reset key is effective only for the path selected with the path select
signal. Alternatively, the reset key cannot be used to stop machining
in background graphic mode (M series).
NWP When the background graphic function is being used, this bit must be set
to 1.
Note
NOTE
When the dynamic graphics function is used, the graphics
function cannot be used. (M series)
929
12. DISPLAY/SET/EDIT B–62753EN–1/01
Reference item
OPERATOR’S MANUAL III.12.1 GRAPHICS FUNCTION
(For Machining Center)
(B–62764EN) III.12.2 DYNAMIC GRAPHIC DISPLAY
III.12.3 BACKGROUND GRAPHIC
OPERATOR’S MANUAL III.12.1 GRAPHICS FUNCTION
(For Lathe) (B–62754EN)
930
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.13
Displaying Operating
Monitor
General The reading on the load meter can be displayed for each servo axis and
the serial spindle.
Display of the servo axes The reading on the load meter can be displayed for up to three servo axes
by setting parameters 3151 to 3153.
Display of the spindle When serial spindles are used, the reading on the load meter and
axes speedometer can be displayed only for the main serial spindle.
Speedometer Although the speedometer normally indicates the speed of the spindle
motor, it can also be used to indicate the speed of the spindle by setting
bit 6 (OPS) of parameter 3111 to 1.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3111 OPS OPM
[Data type] Bit
OPM Operating monitor
0: Not displayed
1: Displayed
OPS The speedometer on the operating monitor screen indicates:
0: Spindle motor speed
1: Spindle speed
3151 Number of the axis for which the first load meter for the servo motor is used
3152 Number of the axis for which the second load meter for the servo motor is used
3153 Number of the axis for which the third load meter for the servo motor is used
[Data type] Byte
[Valid data range] 0, 1, . . . , the number of control axes
Set the numbers of the axes for which measurement values on the load
meters for the three servo motors are displayed. When only two load
meters are used, set the third axis number to 0.
3160 Rated load of the load meter for each axis
[Data type] Word axis
[Valid data range] 0 to 255
The rated load of the motor corresponding to each load meter is set.
931
12. DISPLAY/SET/EDIT B–62753EN–1/01
2086 Rated current parameter (RTCURR)
[Data type] Word axis
4127 Load meter displayed value for maximum output
[Data type] Word axis
Note
NOTE
The reading on the load meter depends on servo parameter
2086 and spindle parameter 4127.
These parameters are set by the automatic setting.
Reference item
OPERATOR’S MANUAL III.11.1.8 Operating Monitor Display
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.11.1.8 Operating Monitor Display
(For Lathe) (B–62754EN)
932
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.14
Stamping the
Machining Time
General When a program is executed, its main program machining time is
displayed on the program machining time display screen. The machining
time can be displayed, in hours, minutes, and seconds format, for up to
10 main programs. Upon the execution of the eleventh and subsequent
programs, previous data is cleared, starting from the oldest.
The time between the first start operation after a reset being performed in
memory operation mode, until another reset is performed, is counted.
When no reset is performed during operation, the time from the start of
operation until M02 (M30) is encountered is counted. While the duration
of the operation stop state is not being counted, the duration of the wait
for completion of an M, S, T, or B function is counted.
The displayed machining time can be inserted (stamped) as a comment
for a program stored in memory. The machining time is placed as a
comment after the program number.
The machining time inserted after a program number can be displayed on
the program directory screen (by setting bit 0 (NAM) of parameter No.
3107 to 1). Using this screen, the user can determine the machining time
required for each program. This data is useful for on–site process
planning.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3107 NAM
[Data type] Bit
NAM Program list
0 : Only program numbers are displayed.
1 : Program numbers and program names are displayed.
#7 #6 #5 #4 #3 #2 #1 #0
3404 M02
[Data type] Bit
M02 When M02 is specified in memory operation
0 : M02 is sent to the machine, and the program is positioned at tits
beginning automatically. As completion signal FIN is returned
without resetting or without resetting and rewinding, the program is
restarted from the beginning.
1 : M02 is only sent to the machine. The program is positioned at its
beginning by the reset and rewind signal.
933
12. DISPLAY/SET/EDIT B–62753EN–1/01
Note
NOTE
When M02 does not reset the control unit, and completion
signal FIN is sent to continuously reexecute the program
from the beginning (when bit 5 (M02) of parameter No. 3404
is set to 0), counting of machining time is terminated by
completion signal FIN.
Reference item
OPERATOR’S MANUAL III.11.2.6 Stamping the machining time
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.11.2.6 Stamping the machining time
(For Lathe) (B–62754EN)
934
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.15
Software Operator’s
Panel
General The software operator‘s panel function replaces part of the control
switches on the machine operator‘s panel with soft switches which can be
turned on or off using the CRT/MDI of the control unit.
The control switches for the functions listed in the following table can be
replaced with soft switches. Also available are eight general–purpose soft
switches which can be used additionally by the machine tool builder.
These eight general–purpose soft switches can be optionally named by the
machine tool builder. For control switches in groups 1 to 7, parameter
(no.7200) can be used to select whether the control switches on the
machine operator‘s panel or soft switches on the CRT/MDI of the control
unit are used for each group.
Group1 :Mode selection
Group2 :Selection of jog feed axis, manual rapid traverse
Group3 :Selection of manual pulse generator feed axis, selection of
manual pulse magnification
Group4 :Jog federate override, federate override, rapid traverse
override
Group5 :Optional block skip, single block, machine lock, dry run
Group6 :Protect key
Group7 :Feed hold
Group8 :General purpose
The states of all soft switches are informed to the PMC by output signals.
Based on these output signals, the PMC should turn ”1” or ”0” input
signals related to soft switch functions. In other words, turning ”1” the
soft switch assigned to single block operation, for example, does not
cause the control unit to select single block operation internally. Single
block operation is selected when the PMC turns to ”1” the input signal for
single block operation, instead.
935
12. DISPLAY/SET/EDIT B–62753EN–1/01
Signal
Group Function Output signal Related input signal
1 Mode selection MD1O <F073#0> MD1
MD2O <F073#1> MD2
MD4O <F073#2> MD4
ZRNO <F073#4> ZRN
2 Jog feed axis se- +J10 – +J40 +J1 – +J4
lect –J10 – –J40 –J1 – –J4
<F081>
Manual rapid tra- RTO <F077#6> RT
verse
3 Handle feed HS1AO <F077#0> HS1A
HS1BO <F077#1> HS1B
HS1CO <F077#2> HS1C
HS1DO <F077#3> HS1D
Handle feed mag- MP1O <F076#0> MP1
nification MP2O <F076#1> MP2
4 Jog feed rate over- *JV0O – *JV15O *JV0 – *JV15
ride <F079, F080>
Feed rate override *FV0O – *FV7O *FV0 – *FV7
<F078>
Rapid traverse ROV1O <F076#4> ROV1
override ROV2O <F076#5> ROV2
5 Optional block skip BDTO <F075#2> BDT
Single block SBKO <F075#3> SBK
Machine lock MLKO <F075#4> MLK
Dryrun DRNO <F075#5> DRN
6 Protect key KEYO <F075#6> KEY1 – KEY4
7 Feed hold SPO <F075#7> *SP
8 General purpose OUT0 – OUT7
(Switch from 1st <F072>
line to the 8th line
on CRT)
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F072 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 OUT0
F073 ZRNO MD4O MD2O MD1O
F074
936
B–62753EN–1/01 12. DISPLAY/SET/EDIT
F075 SPO KEYO DRNO MLKO SBKO BDTO
#7 #6 #5 #4 #3 #2 #1 #0
F076 ROV2O ROV1O MP2O MP1O
F077 RTO HS1DO HS1CO HS1BO HS1AO
F078 *FV7O *FV6O *FV5O *FV4O *FV3O *FV2O *FV1O *FV0O
F079 *JV7O *JV6O :JV5O *JV4O *JV3O *JV2O *JV1O *JV0O
F080 *JV15O *JV14O *JV13O *JV12O *JV11O *JV10O *JV9O *JV8O
F081 –J4O +J4O –J3O +J3O –J2O +J2O –J1O +J1O
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
7200 OP7 OP6 OP5 OP4 OP3 OP2 OP1
[Data type] Bit
OP1 Mode selection on software operator’s panel
0 : Not performed
1 : Performed
OP2 JOG feed axis select and manual rapid traverse buttons on software
operator’s panel
0 : Not performed
1 : Performed
OP3 Manual pulse generator’s axis select and manual pulse generator’s
magnification switches on software operator’s panel
0 : Not performed
1 : Performed
OP4 JOG feedrate override and rapid traverse override switches on software
operator’s panel
0 : Not performed
1 : Performed
OP5 Optional block skip, single block, machine lock, and dry run switches on
software operator’s panel
0 : Not performed
1 : Performed
OP6 Protect key on software operator’s panel
0 : Not performed
1 : Performed
OP7 Feed hold on software operator’s panel
0 : Not performed
1 : Performed
937
12. DISPLAY/SET/EDIT B–62753EN–1/01
7210 Job–movement axis and its direction on software operator’s panel V↑W
7211 Job–movement axis and its direction on software operator’s panel V↓W
7212 Job–movement axis and its direction on software operator’s panel V→W
7213 Job–movement axis and its direction on software operator’s panel V←W
7214 Job–movement axis and its direction on software operator’s panel V W
7215 Job–movement axis and its direction on software operator’s panel V W
7216 Job–movement axis and its direction on software operator’s panel V W
7217 Job–movement axis and its direction on software operator’s panel V W
[Data type] Byte
[Valid data range] 0 to 8
On software operator’s panel, set a feed axis corresponding to an arrow
key on the CRT/MDI panel when jog feed is performed.
Set value Feed axis and direction
0 Not moved Arrow keys on the CRT/MDI panel
1 First axis, positive direction
2 First axis, negative direction 7 8 9
3 Second axis, positive direction
4 Second axis, negative direction
4 5 6
5 Third axis, positive direction
6 Third axis, negative direction
7 Fourth axis, positive direction 1 2 3
8 Fourth axis, negative direction
Example Under X, Y, and Z axis configuration, to set arrow keys to feed the axes
in the direction specified as follows, set the parameters to the values given
below. [8 °] to the positive direction of the Z axis, [2 ±] to the negative
direction of the Z axis, [6 ³] to the positive direction of the X axis [4²]
to the negative direction of the X axis, [1¼] to the positive direction of
the Y axis, [9½] to the negative direction of the Y axis
Parameter No. 7210 = 5 (Z axis, positive direction)
Parameter No. 7211 = 6 (Z axis, negative direction)
Parameter No. 7212 = 1 (X axis, positive direction)
Parameter No. 7213 = 2 (X axis, negative direction)
Parameter No. 7214 = 3 (Y axis, positive direction)
Parameter No. 7215 = 4 (Y axis, negative direction)
Parameter No. 7216 = 0 (Not used)
Parameter No. 7217 = 0 (Not used)
938
B–62753EN–1/01 12. DISPLAY/SET/EDIT
7220 Name of general–purpose switch on software operator’s panel
7283 Name of general–purpose switch on software operator’s panel
[Data type] Byte
Example
OPERATOR’ S PANEL O1234 N5678
These parameters set
the names of the gen- SIGNAL 1 : OFF ON
eral–purpose switches SIGNAL 2 : OFF ON
(SIGNAL 1 through SIGNAL 3 : OFF ON
SIGNAL 8) on the SIGNAL 4 : OFF ON
software operator’s SIGNAL 5 : OFF ON
panel as described be- SIGNAL 6 : OFF ON
low. SIGNAL 7 : OFF ON
SIGNAL 8 : OFF ON
These names are set using character codes that are displayed in parameter
Nos. 7220 to 7283.
Parameter No. 7220:
Sets the character code (083) corresponding to S of SIGNAL 1.
Parameter No. 7221:
Sets the character code (073) corresponding to I of SIGNAL 1.
Parameter No. 7222:
Sets the character code (071) corresponding to G of SIGNAL 1.
Parameter No. 7223:
Sets the character code (078) corresponding to N of SIGNAL 1.
Parameter No. 7224:
Sets the character code (065) corresponding to A of SIGNAL 1.
Parameter No. 7225:
Sets the character code (076) corresponding to L of SIGNAL 1.
Parameter No. 7226:
Sets the character code (032) corresponding to (space) of SIGNAL 1.
Parameter No. 7227:
Sets the character code (049) corresponding to 1 of SIGNAL 1.
Parameter Nos. 7228 to 7235:
939
12. DISPLAY/SET/EDIT B–62753EN–1/01
Set the character codes of SIGNAL 2 shown in the figure above.
Parameter Nos. 7236 to 7243:
Set the character codes of SIGNAL 3 shown in the figure above.
Parameter Nos. 7244 to 7251:
Set the character codes of SIGNAL 4 shown in the figure above.
Parameter Nos. 7252 to 7259:
Set the character codes of SIGNAL 5 shown in the figure above.
Parameter Nos. 7260 to 7267:
Set the character codes of SIGNAL 6 shown in the figure above.
Parameter Nos. 7268 to 7275:
Set the character codes of SIGNAL 7 shown in the figure above.
Parameter Nos. 7276 to 7283:
Set the character codes of SIGNAL 8 shown in the figure above.
The character codes are shown in character code list on the following
page.
940
B–62753EN–1/01 12. DISPLAY/SET/EDIT
Character to Code Correspondence Table
Char- Com- Char- Char- Com- Char-
Code Code Comment Code Code Comment
acter ment acter acter ment acter
A 065 6 054 177 209
B 066 7 055 178 210
C 067 8 056 179 211
D 068 9 057 180 212
E 069 032 Space 181 213
F 070 ! 033 Exclamation mark 182 214
G 071 I 034 Quotation marks 183 215
H 072 # 035 Shape 184 216
I 073 p 036 Dollar mark 185 217
J 074 % 037 Percent 186 218
K 075 & 038 Ampersand 187 219
L 076 ’ 039 Apostrophe 188 220
M 077 ( 040 Left parenthesis 189 166
N 078 ) 041 Right parenthesis 190 221
O 079 * 042 Asterisk 191 167
P 080 + 043 Positive sign 192 168
Q 081 , 044 Comma 193 169
R 082 – 045 Negative sign 194 170
S 083 . 046 Period 195 171
T 084 / 047 Slash 196 172
U 085 : 058 Colon 197 173
V 086 ; 059 Semicolon 198 174
W 087 < 060 Left angle bracket 199 175
X 088 = 061 Equal sign 200 + 222 Dakuten
Y 089 > 062 Right angle 201 , 223 Han dakuten
bracket
Z 090 ? 063 Question mark 202 # 161 Full stop
0 048 @ 064 Commercial at 203 V 162 Left quotation
mark mark
1 049 [ 091 Left square 204 W 163 Right quotation
bracket mark
2 050 ^ 092 205 ” 164 Comma
3 051 o 093 Yen mark 206 · 165 Centered dot
4 052 ] 094 Right square 207 000 Space
bracket
5 053 _ 095 Underline 208
NOTE
The “dakuten” and “han dakuten” in Katakana also
correspond to one character.
941
12. DISPLAY/SET/EDIT B–62753EN–1/01
Note
NOTE
1 Only the modes shown below can be selected by soft
switches. When the mode for DNC operation is to be
equipped, for example, all control switches for mode
selection should be on the machine operator’s panel or a
general–purpose soft switch should be used to select the
mode for DNC operation.
Soft switches available for mode selection
⋅ Manual data input
⋅ Automatic operation
⋅ Memory edit
⋅ Manual handle feed / incremental feed
⋅ Jog feed
⋅ Manual reference position return
2 Only one soft switch is available for protection key.
However, four input signals are available for protection key
(KEY1, KEY2, KEY3 and KEY4). Generally, four input
signals are simultaneously turned to “1” or “0” according to
the state of the soft switch for protection keys.
3 When the soft switch for feed hold is turned on, output signal
SPO is turned to “1”. At this time, the PMC turns feed hold
signal *SP to “0”.
In contrast to the above, when the soft switch for feed hold
is turned off, output signal SPO is turned ”0” and the PMC
turns signal *SP to “1”. For soft switches other than feed
hold and general soft switches, when an output signal
informing the state of a soft switch is turned to “1”, the
corresponding input signal is turned to “1”.
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B–62753EN–1/01 12. DISPLAY/SET/EDIT
NOTE
4 The following table lists the override values which can be
selected by soft switches for jog feedrate.
*JV00 – *JV150 (*JV0 – *JV150)
15 12 8 4 0 Override
± ± ± ± ± values (%)
bit
0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0
1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 1 0.1
2 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 1 0.14
3 1 1 1 1 1 1 1 1 1 1 1 0 1 0 1 1 0.2
4 1 1 1 1 1 1 1 1 1 1 1 0 0 1 0 0 0.27
5 1 1 1 1 1 1 1 1 1 1 0 1 1 0 1 0 0.37
6 1 1 1 1 1 1 1 1 1 1 0 0 1 0 1 1 0.52
7 1 1 1 1 1 1 1 1 1 0 1 1 0 1 1 1 0.72
8 1 1 1 1 1 1 1 1 1 0 0 1 1 0 1 1 1.0
9 1 1 1 1 1 1 1 1 0 1 1 1 0 0 1 1 1.4
10 1 1 1 1 1 1 1 1 0 0 1 1 0 1 1 1 2.0
11 1 1 1 1 1 1 1 0 1 1 1 1 0 0 0 1 2.7
12 1 1 1 1 1 1 1 0 1 0 0 0 1 1 0 1 3.7
13 1 1 1 1 1 1 0 1 1 1 1 1 0 1 1 1 5.2
14 1 1 1 1 1 1 0 1 0 0 1 0 1 1 1 1 7.2
15 1 1 1 1 1 1 0 0 0 0 0 1 0 1 1 1 10.0
16 1 1 1 1 1 0 1 0 1 0 0 0 0 1 1 1 14.0
17 1 1 1 1 1 0 0 0 0 0 1 0 1 1 1 1 20.0
18 1 1 1 1 0 1 0 1 0 1 1 1 0 0 1 1 27.0
19 1 1 1 1 0 0 0 1 1 0 0 0 1 0 1 1 37.0
20 1 1 1 0 1 0 1 1 1 0 1 0 1 1 1 1 52.0
21 1 1 1 0 0 0 1 1 1 1 0 1 1 1 1 1 72.0
22 1 1 0 1 1 0 0 0 1 1 1 0 1 1 1 1 100.0
23 1 1 0 0 1 0 0 1 0 1 0 0 1 1 1 1 140.0
24 1 0 1 1 0 0 0 1 1 1 0 1 1 1 1 1 200.0
943
12. DISPLAY/SET/EDIT B–62753EN–1/01
NOTE
5 The following table lists the override values which can be
selected by soft switches for feedrate override.
*FV0O – *FV7O (*FV0 – *FV7)
Override
7 4 0 values (%)
0 1 1 1 1 1 1 1 1 0
1 1 1 1 1 0 1 0 1 10
2 1 1 1 0 1 0 1 1 20
3 1 1 1 0 0 0 0 1 30
4 1 1 0 1 0 1 1 1 40
5 1 1 0 0 1 1 0 1 50
6 1 1 0 0 0 0 1 1 60
7 1 0 1 1 1 0 0 1 70
8 1 0 1 0 1 1 1 1 80
9 1 0 1 0 0 1 0 1 90
10 1 0 0 1 1 0 1 1 100
11 1 0 0 1 0 0 0 1 110
12 1 0 0 0 0 1 1 1 120
13 0 1 1 1 1 1 0 1 130
14 0 1 1 1 0 0 1 1 140
15 0 1 1 0 1 0 0 1 150
16 0 1 0 1 1 1 1 1 160
17 0 1 0 1 0 1 0 1 170
18 0 1 0 0 1 0 1 1 180
19 0 1 0 0 0 0 0 1 190
20 0 0 1 0 0 1 1 1 200
Reference item
OPERATOR’S MANUAL III.11.4.9 Displaying and Setting the Software Op-
(For Machining Center) erator’s Panel
(B–62764EN)
OPERATOR’S MANUAL III.11.4.12 Displaying and Setting the Software Op-
(For Lathe) (B–62754EN) erator’s Panel
944
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.1.16
Multi–language Display
General The CRT or LCD screens are displayed in a parameter–set language.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3102 SPN HNG ITA CHI FRN GRM JPN
[Data type] Bit type
NOTE
When this parameter is set, turn off the power once.
The language used in the display on the CRT is selected.
CRT display
SPN HNG ITA CHI FRN GRM JPN
language
0 0 0 0 0 0 0 English
0 0 0 0 0 0 1 Japanese
0 0 0 0 0 1 0 German
0 0 0 0 1 0 0 French
0 0 0 1 0 0 0 Chinese
(Taiwanese)
0 0 1 0 0 0 0 Italian
0 1 0 0 0 0 0 Hangul
1 0 0 0 0 0 0 Spanish
945
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.1.17
Remote Diagnosis
General The remote diagnosis function allows CNC status monitoring and
modification to CNC data to be performed remotely by menu–based
operation. The remote diagnosis function, operating under MS–DOS, is
installed on a standard personal computer, connected as a service terminal
to the CNC via the RS–232–C interface, over a telephone line, and so on.
[CNC machine tool] [Personal
computer]
CNC
Telephone line
RS–232–C RS–232–C
Modem Modem
The remote diagnosis terminal software is sold separately.
The remote diagnosis function provides the following capabilities:
a. CNC programs
a–1 Computer ³ CNC
(1) CNC command data for verification
(2) Searching for a specified program
(3) Part program
(4) Deleting a specified program
(5) Deleting all programs
a–2 CNC ³ computer
(1) Part program
(2) Displaying a program directory
(3) Program number of a program being executed
(4) Sequence number of a sequence being executed
b. Computer ³ CNC
(1) Parameter
(2) Pitch error data
(3) Tool offset value
(4) Custom macro variable
(5) Selecting a display screen
(6) Memory contents
(7) PMC data
(8) Displaying a specified message
(9) All parameters
946
B–62753EN–1/01 12. DISPLAY/SET/EDIT
c. CNC ³ computer
(1) Alarm information
(2) Machine position
(3) Absolute position
(4) Skip position
(5) Servo delay
(6) Acceleration/deceleration delay
(7) Diagnosis
(8) Parameter
(9) Tool life management data
(10) Display screen status
(11) Modal information
(12) Pitch error data
(13) Tool offset value
(14) Custom macro variable
(15) Memory contents
(16) Ladder program
(17) Actual feedrate
(18) Status
(19) A/D conversion data
(20) PMC data
(21) Screen character data
(22) Printed circuit board information
(23) Ladder title
(24) Series and edition of PMC/ladder
(25) All parameters
d. File function selection
(1) Listing files
(2) Referencing a file
(3) Deleting a file
(4) Copying a file
(5) Renaming a file
(6) Linking a file
(7) Changing the current directory
(8) Creating a directory
(9) Deleting a directory
NOTE
An arrow ”³” indicates the direction of data flow.
947
12. DISPLAY/SET/EDIT B–62753EN–1/01
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
0002 RDG
Setting entry is acceptable.
[Data type] Bit
RDG Remote diagnose
0 : Not performed
1 : Performed
CAUTION
Set this bit to 0 when the remote diagnosis functions is not
used. When this bit is set to 1, never modify the parameters
related to remote diagnosis (parameter Nos. 0201 to 0223).
#7 #6 #5 #4 #3 #2 #1 #0
0201 NCR ASC SB2
[Data type]
SB2 Number of stop bits
0 : 1 bit
1 : 2 bit
ASC Data output code
0 : ISO Code
1 : ASCII Code
NCR EOB (End of Block) is output as
0 : “LF” “CR” “CR”
1 : “LF”
0203 Band rate (For remote diagnosis)
[Data type] Byte
Set value Baud rate Set value Baud rate
1 50 7 600
2 100 8 1200
3 110 9 2400
4 150 10 4800
5 200 11 9600
6 300
948
B–62753EN–1/01 12. DISPLAY/SET/EDIT
0204 Channel used for remote diagnosis
[Data type] Byte
[Valid data range] 0, 1, 2
Interface used for remote diagnosis
0, 1: RS–232–C Serial Port 1 (Channel 1)
2 : RS–232–C Serial Port 2 (Channel 2)
0206 Device ID number for remote diagnosis
[Data type] Byte
[Valid data range] 0 to 20
This parameter sets a device identifier (ID) for identifying each CNC with
which the host computer is to communicate.
With the remote diagnosis function, multiple CNCs can be diagnosed via
a single telephone line by using wireless adapters. Besides wireless
adapter device numbers, a device ID can be assigned to each CNC to
check that the correct CNC to be diagnosed is selected.
When wireless adapters are used
Wireless Wireless
adapter adapter
ÇÇÇ
CNC (slave) (master) Modem
ÇÇÇ
ÇÇÇ
RS–232–C RS–232–C
Device ID xx
Telephone line
Wireless
ÇÇÇ ÇÇÇ
adapter Personal
CNC (slave) Modem computer
ÇÇÇ ÇÇÇ
ÇÇÇ ÇÇÇ
RS–232–C
RS–232–C
ÇÇÇ
Device ID yy
949
12. DISPLAY/SET/EDIT B–62753EN–1/01
When wireless adapters are not used
ÇÇÇ ÇÇÇ
Personal
CNC computer
Modem Modem
ÇÇÇ ÇÇÇ
ÇÇÇ ÇÇÇ
RS–232–C RS–232–C
ÇÇÇ
Telephone line
Device ID xx
0211 Password 1 for remote diagnose
0212 Password 2 for remote diagnose
0213 Password 3 for remote diagnose
[Valid data range] 1 to 99999999
These parameters set passwords for using the remote diagnosis function.
With the remote diagnosis function, three types of passwords are avail-
able for protecting data. These passwords help to prevent unauthorized
persons from accessing system parameters and machining programs.
Password 1: Sets a password for all services of the remote diagnosis
function. (No remote diagnosis function services are
available until this password is entered on the host com-
puter (personal or other)).
Password 2: Sets a password for part programs. (Program–related op-
erations such as program data input/output and check can-
not be performed until this password is entered on the host
computer (personal or other)).
Password 3: Sets a password for parameters. (Parameter–related opera-
tions such as parameter data input/output cannot be per-
formed until this password is entered on the host computer
(personal or other)).
CAUTION
Once a value other than 0 is set as a password, the
password cannot be modified until the same value is set in
the corresponding keyword parameter (parameter Nos. 221
to 223.) When a value other than 0 is set as a password,
the parameter screen does not display the value of the
password; only blanks are displayed. Care must be taken
in setting a password.
950
B–62753EN–1/01 12. DISPLAY/SET/EDIT
0221 Key word 1 for remote diagnosis
0222 Key word 2 for remote diagnosis
0223 Key word 3 for remote diagnosis
[Valid data range] 1 to 99999999
These parameters set the keywords for passwords used with the remote
diagnosis function.
Keyword 1: Keyword for password 1 (parameter No. 211)
Keyword 2: Keyword for password 2 (parameter No. 212)
Keyword 3: Keyword for password 3 (parameter No. 213)
When a value other than 0 is specified as a password (parameter Nos. 221
to 223), the password cannot be modified until the same value is set in the
corresponding keyword parameter.
CAUTION
Upon power–up, the keyword parameters are set to 0.
The parameter screen does not display any set keyword
values; only blanks are displayed.
951
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.1.18
External Operator
Message Logging and
Display
General External operator messages can be logged in a history file.
These messages can be displayed on the external operator message history
screen.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3112 OMH
[Data type] Bit
OMH The external operator message history screen is:
0 : Not displayed.
1 : Displayed.
#7 #6 #5 #4 #3 #2 #1 #0
3113 MS1 MS0 MHC
MHC External operator message history data:
0 : Cannot be cleared.
1 : Can be cleared.
(Such data can be cleared using the [CLEAR] soft key.)
MS0, MS1 A combination of the number of characters preserved as external operator
message history data and the number of history data items is set according
to the table below.
MS1 MS0 Number of history Number of history
data characters data items
0 0 255 8
0 1 200 10
1 0 100 18
1 1 50 32
CAUTION
When the values of MS0 and MS1 are changed, all
preserved external operator message history data is
cleared.
952
B–62753EN–1/01 12. DISPLAY/SET/EDIT
Reference item
OPERATOR’S MANUAL III.11.7.1 External operator message logging and
(Fot Machining Center) display
(B–62764EN)
OPERATOR’S MANUAL (For Lathe) III.11.7.1 External operator message logging and
(B–62754EN) display
12.1.19
Erase CRT Screen
Display/Automatic
Erase CRT Screen
Display
General Displaying the same characters in the same positions on the screen causes
a CRT or LCD to degrade relatively quickly. To help prevent this, the
screen can be cleared by pressing specific keys. It is also possible to
specify the automatic clearing of the screen if no keys are pressed during
a period specified with a parameter.
Erase CRT screen Holding down the CAN key and pressing an arbitrary function key clears
display
the screen.
Hold down the CAN key and press an arbitrary function key (such as
POS and PROG ).
Press an arbitrary function key, when the screen is displayed again.
Automatic erase CRT The CNC screen is automatically cleared if no keys are pressed during the
screen display period (in minutes) specified with a parameter (No. 3123). The screen is
restored by pressing any key.
Clearing the screen with The CNC screen is cleared once the period (minutes) specified with
automatic erase CRT parameter No. 3123 has elapsed, provided the following conditions are
screen display satisfied:
Conditions for clearing the CNC screen
Automatic erase CRT screen display cacel signal is “1”.
Parameter No. 3123 is set to other than 0.
None of the following keys have been pressed:
MDI keys
Soft keys
External input keys
No alarm has been issued.
Restoring the screen The cleared CNC screen is restored once at least one of the following
with automatic erase conditions is satisfied:
CRT screen display
953
12. DISPLAY/SET/EDIT B–62753EN–1/01
Conditions for restoring the CNC screen
Automatic erase CRT screen display cancel signal is “1”.
Any of the following keys has been pressed:
MDI keys
Soft keys
Externally input keys
An alarm has been issued.
Automatic screen erase Automatic screen erase disable signal *CRTOF (G062#1) is valid only for
disable signal the signals for path 1. This signal is invalid for the signals of path 2
(G1062#1) and those of the loader (G062#1).
Clearing the screen
If parameter No. 3123 is set to 0, clearing of the screen using the CAN key
using CAN + function key
and a function key is disabled.
Specified period The period specified with parameter No. 3123 is valid only for path 1.
Alarm for another path The screen is not cleared if an alarm is issued for path 1 or 2 or the loader
before the specified period elapses.
WARNING
Pressing any key while the screen is being cleared restores
the screen. In such a case, however, the function assigned
to the pressed key is initiated. Do not press the DELET , INSERT ,
or ALTER key to restore the screen, therefore.
Signal
Automatic erase CRT
screen display cancel
signal
*CRTOF <G062#1>
[Classification] Input signal
[Function] Enables or disables the automatic screen erase function. This signal is
used to switch the control mode.
[Operation] When this signal is set to 0, the control unit:
· Disables the automatic screen erase function, displays the screen, and
initializes the timer.
When this signal is set to 1, the control unit:
· Enables the automatic screen erase function.
This signal is valid only for path 1.
954
B–62753EN–1/01 12. DISPLAY/SET/EDIT
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G062 *CRTOF
Parameter
3123 Time until erase CRT screen display is applied
[Data type] Bytes
[Unit of data] Minutes
[Valid data range] 1 to 255
This parameter specifies the period that must elapse before the erase CRT
screen display is applied. If 0 is set, the screen is not cleared.
Reference item
OPERATOR’S MANUAL III.11.8 Cleaning the screen
(For Machining Center) (B–62764EN)
OPERATOR’S MANUAL III.11.8 Cleaning the screen
(For Lathe) (B–62754EN)
955
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.2
EDIT
12.2.1
Part Program Storage
Length
General One of the following part program length can be selected.
FS16/160 (m) — 20 40 80 160 320 640 1280 2560 5120
FS18/180 (m) 10 20 40 80 160 320 640 1280 — —
Alarm and message
Number Message Description
070 NO PROGRAM SPACE IN The memory area is insufficient.
MEMORY Delete any unnecessary programs,
then retry.
Reference item
OPERATOR’S MANUAL III.11.3.1 Displaying Memory Used and a List of
(For Machining Center) Programs
(B–62764EN)
OPERATOR’S MANUAL III.11.3.1 Displaying Memory Used and a List of
(For Lathe) (B–62754EN) Programs
956
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.2.2
No. of Registered
Programs
General One of the following no. of registered programs can be selected.
63/125/200/400/1000
Alarm and message
Number Message Description
072 TOO MANY PROGRAMS The number of programs to be stored
exceeded 63 (basic), 125 (option),
200 (option), 400 (option), or
1000(option). Delete unnecessary
programs and execute program
registeration again.
Reference item
OPERATOR’S MANUAL III.11.3.1 Displaying Memory Used and a List of
(For Machining Center) Programs
(B–62764EN)
OPERATOR’S MANUAL III.11.3.1 Displaying Memory Used and a List of
(For Lathe) (B–62754EN) Programs
957
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.2.3
Memory Protection Key
General A key called the data protection key is used to prevent part programs,
offset values, parameters, and setting data from being registered,
modified, or deleted erroneously.
Signal
Memory protection
signal
KEY1 to KEY4
<G046#3A#6>
[Classification] Input signal
[Function] Enables the changing of the memory contents from the MDI panel. Four
signals are provided. The operations that can be performed on the
contents of memory by each signal vary depending on the setting of bit
7 (KEY) of parameter No. 3290.
When KEY = 0
KEY1: Enables the input of tool compensation values and the
workpiece zero point offset values.
KEY2: Enables the input of setting data and macro variables.
KEY3: Enables program loading and editing.
KEY4: (Reserved)
When KEY = 1
KEY1: Enables program loading and editing, as well as the input
of PMC parameters.
KEY2 to KEY4: Not used
[Operation] When a signal is set to 0, the associated operations are disabled.
When a signal is set to 1, the associated operations are enabled.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G046 KEY4 KEY3 KEY2 KEY1
958
B–62753EN–1/01 12. DISPLAY/SET/EDIT
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3290 KEY
KEY For memory protection keys:
0 : The KEY1, KEY2, KEY3, and KEY4 signals are used.
1 : Only the KEY1 signal is used.
NOTE
The functions of the signals depend on whether KEY = 0 or
KEY = 1.
Alarm and message
Warning message Contents
WRITE PROTECT Key input is invalid because of memory
protect signal.
Reference item
OPERATOR’S MANUAL III.11 SETTING AND DISPLAYING DATA
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.11 SETTING AND DISPLAYING DATA
(For Lathe) (B–62754EN)
959
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.2.4
Password Function
General The password function locks NE9 (bit 4 of parameter No. 3202), used to
protect program Nos. 9000 to 9999, by using the PASSWD (No. 3210)
and KEYWD (No. 3211) parameters. When NE9 is locked, NE9 cannot
be set to 0. Therefore, the protection for programs numbered 9000 to 9999
cannot be released unless the correct keyword is entered.
NE9 is locked when different values are set in the PASSWD and KEYWD
parameters. The values set in the two parameters are not displayed. NE9
is unlocked when the value preset in the PASSWD parameter is set in the
KEYWD parameter. When 0 is indicated for the PASSWD parameter, a
value has not yet been set for PASSWD.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3202 NE9
[Data type] Bit
NE9 Editing of subprograms with program numbers 9000 to 9999
0 : Not inhibited
1 : Inhibited
The following edit operations are disabled:
(1) Program deletion (Even when deletion of all programs is specified,
programs with program numbers 9000 to 9999 are not deleted.)
(2) Program output (Even when outputting all programs is specified,
programs with program numbers 9000 to 9999 are not output.)
(3) Program number search
(4) Program editing after registration
(5) Program registration
(6) Program collation
(7) Displaying programs
3210 Password(PASSWD)
[Data type] Two–word
Set a secret number to this parameter. Its value is not displayed.
960
B–62753EN–1/01 12. DISPLAY/SET/EDIT
CAUTION
This parameter show 0, when no value is set to this
parameter. Once a key is lock, parameter NE9 cannot
become 0 and PASSWD cannot be changed unless you
perform an unlock operation or perform the memory all clear
operation. When an attempt is made to modify the
password by MDI input operation in this state, the warning
message ”WRITE PROTECTED” is displayed to indicate
that the password cannot be modified. When an attempt is
made to modify the password with G10 (programmable
parameter input), P/S alarm No. 231 is issued.
3211 Keyword(KEYWD)
[Data type] Two–word
When the value set as the password (set in parameter No. 3210) is set to
this parameter, the locked state is released and the user can now modify
the password and the value set in bit 4 (NE9) of parameter No. 3202
becomes 0.
NOTE
The value set in this parameter is not displayed. When the
power is turned off, this parameter is set to 0.
Alarm and message
Number Message Description
231 ILLEGAL FORMAT IN Any of the following errors occurred in
G10 OR L50 the specified format at the program-
mable–parameter input.
1) Address N or R was not entered.
2) A number not specified for a pa-
rameter was entered.
3) The axis number was too large.
4) An axis number was not specified
in the axis–type parameter.
5) An axis number was specified in
the parameter which is not an
axis type.
6) An attempt was made to reset bit
4 of parameter 3202 (NE9) or
change parameter 3210
(PSSWD) when they are pro-
tected by a password. Correct the
program.
961
12. DISPLAY/SET/EDIT B–62753EN–1/01
Reference item
OPERATOR’S MANUAL III.9.9 PASSWORD FUNCTION
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.9.9 PASSWORD FUNCTION
(For Lathe) (B–62754EN)
962
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.2.5
Background Editing
General Editing a program while executing another program is called background
editing. The method of editing is the same as for ordinary editing
(foreground editing).
A program edited in the background should be registered in foreground
program memory.
During background editing, all programs cannot be deleted at once.
Alarm and message
Number Message Description
??? BP/S alarm BP/S alarm occurs in the same num-
ber as the P/S alarm that occurs in or-
dinary program edit. (070, 071, 072,
073, 074 085,086,087 etc.)
140 BP/S alarm It was attempted to select or delete in
the background a program being se-
lected in the foreground.
Use background editing correctly.
BP/S alarm Background editing was performed
while the external punch was being
239
executed in external I/O device con-
trol.
BP/S alarm Background editing was done while in
240
MDI operation.
NOTE
Alarm in background edit is displayed in the key input line
of the background edit screen instead of the ordinary alarm
screen and is resettable by any of the MDI key operation.
Reference item
OPERATOR’S MANUAL III.9.8 BACKGROUND EDITING
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.9.8 BACKGROUND EDITING
(For Lathe) (B–62754EN)
963
12. DISPLAY/SET/EDIT B–62753EN–1/01
12.2.6
Playback
General When the playback option is selected, the TEACH IN JOG mode
(TJOG) and TEACH IN HANDLE mode (THND) are added. In these
modes, a machine position along the X, Y, and Z axes obtained by manual
operation is stored in memory as a program position to create a program.
The words other than X, Y, and Z, which include O, N, G, R, F, M, S, T,
P, Q, and EOB, can be stored in memory in the same way as in EDIT
mode.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
7100 THD
[Data type] Bit type
THD Manual handle feed in TEACH IN JOG mode
0 : Valid
1 : Invalid
Reference item
OPERATOR’S MANUAL III.10.3 CREATING PROGRAMS IN TEACH IN
(For Machining Center) MODE
(B–62764EN)
OPERATOR’S MANUAL III.10.3 CREATING PROGRAMS IN TEACH IN
(For Lathe) (B–62754EN) MODE
CONNECTION MANUAL 2.6 MODE SELECTION
(This manual)
964
B–62753EN–1/01 12. DISPLAY/SET/EDIT
12.2.7
Conversational
Programming with
Graphic Function
General Programs can be created block after block on the conversational screen
while displaying the G code menu.
Blocks in a program can be modified, inserted, or deleted using the G code
menu and converstional screen.
Reference item
OPERATOR’S MANUAL III.10.4 CONVERSATIONAL PROGRAMMING
(For Machining Center) WITH GRAPHIC FUNCTION
(B–62764EN)
OPERATOR’S MANUAL III.10.4 CONVERSATIONAL PROGRAMMING
(For Lathe) (B–62754EN) WITH GRAPHIC FUNCTION
965
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
13 INPUT/OUTPUT OF DATA
966
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
13.1
READER/PUNCHER
INTERFACE
General The data shown below can be input/output through reader/puncher
interface.
1. Program
2. Offset data
3. Parameter
4. Pitch error compensation data
5. Custom macro common variables.
967
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
Parameter This CNC has three channels of input/output device interfaces. The
input/output device to be used is specified by setting the channel
connected to that device in setting parameter I/O CHANNEL.
The specified data, such as a baud rate and the number of stop bits, of an
input/output device connected to a specific channel must be set in
parameters for that channel in advance.
For channel 1, two combinations of parameters to specify the input/output
device data are provided.
The following shows the interrelation between the input/output device
interface parameters for the channels.
Input/output channel number (parameter No. 0020)
↓
0020 I/O CHANNEL 0101 Stop bit and other data
I/O CHANNEL=0 Number specified for the in-
Specify a channel for an 0102
(channel 1) put/output device
input/output device. 0103 Baud rate
I/ O CHANNEL
0111 Stop bit and other data
=0 : Channel1
I/O CHANNEL=1 Number specified for the in-
=1 : Channel1 0112
(channel 1) put/output device
=2 : Channel2
0113 Baud rate
=3 : Channel3
0121 Stop bit and other data
I/O CHANNEL=2 Number specified for the in-
0122
(channel 2) put/output device
0123 Baud rate
0131 Stop bit and other data
I/O CHANNEL=3 Number specified for the in-
0132
(channel 3) put/output device
0133 Baud rate
0134 Selection of protocol
0135 Selection of RS–422 or
RS–232C, and other data
#7 #6 #5 #4 #3 #2 #1 #0
0000 ISO TVC
Setting entry is acceptable.
[Data type] Bit
TVC TV check
0 : Not performed
1 : Performed
ISO Code used for data output
0 : EIA code
1 : ISO code
968
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
0020 I/O CHANNEL: Selection of an input/output device
Setting entry is acceptable.
[Data type] Byte
[Valid data range] 0 to 3
0 : Select the device of channel 1 (I/O device connected to JD5A of Main
CPU board)
1 : Select the device of channel 1 (I/O device connected to JD5A of Main
CPU board)
2 : Select the device of channel 2 (I/O device connected to JD5B of Main
CPU board)
3 : Select the device of channel 3 (I/O device connected to OPTION 1
board)
This CNC has three channels for interfacing I/O devices. Set the channels
for interfacing I/O devices. Set the channel to which an I/O device to be
used is connected.
NOTE
1 The input/output device used can be selected also on the
setting screen. Using the setting screen is a more common
method for selecting the device.
2 The specified data, such as a baud rate and the number of
stop bits, of an input/output device connected to a specific
channel must be set in parameters for that channel in
advance.
I/O CHANNEL=0 and I/O CHANNEL=1 both refer to
channel 1. For each, parameters to set the baud rate, the
number of stop bits, and other data are provided separately.
3 JD5A, JD5B, JD5C and JD6A are the connectors on the
PCB.
969
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
This CNC
MAIN CPU BOARD OPTION- 1 BOARD
Channel 1 Channel 2 Channel 3
JD5A JD5B JD5C JD6A
RS–232–C RS–232–C RS–232–C RS–422
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
Reader/puncher Reader/puncher Host computer Host computer
I/ O CHANNEL=0 I/ O CHANNEL=2 I/ O CHANNEL=3 I/ O CHANNEL=3
or
I/ O CHANNEL=1
(1) Parameters common to all channels
#7 #6 #5 #4 #3 #2 #1 #0
0100 ENS NCR CTV
Setting entry is acceptable.
[Data type] Bit type
CTV Character counting for TV check in the comment section of a program.
0 : Not performed
1 : Performed
NCR Output of the end of block (EOB) in ISO code
0 : LF, CR, CR are output.
1 : Only LF is output.
ENS Action taken when a NULL code is found during read of EIA code
0 : An alarm is generated.
1: The NULL code is ignored.
(2) Parameters for channel 1 (I/O CHANNEL=0)
#7 #6 #5 #4 #3 #2 #1 #0
0101 NFD ASI SB2
[Data type] Bit type
SB2 The number of stop bits
0: 1
1: 2
ASI Code used at data input
0 : EIA or ISO code (automatically distinguished)
1 : ASCII code
NFD Feed before and after the data at data output
0 : Output
1 : Not output
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
NOTE
When input/output devices other than the FANUC PPR are
used, set NFD to 1.
0102 Number specified for the input/output device (when the I/O CHANNEL is
set to 0)
[Data type] Byte
Set the number specified for the input/output device used when the I/O
CHANNEL is set to 0, with one of the set values listed in Table 13.1 (a).
Table 13.1 (a)
Set value Input/output device
0 RS–232–C (Used control codes DC1 to DC4)
1 FANUC CASSETTE ADAPTOR 1 (FANUC CASSETTE B1/ B2)
2 FANUC CASSETTE ADAPTOR 3 (FANUC CASSETTE F1)
3 FANUC PROGRAM FILE Mate, FANUC FA Card Adaptor
FANUC FLOPPY CASSETTE ADAPTOR, FANUC Handy File
FANUC SYSTEM P-MODEL H
4 RS–232–C (Not used control codes DC1 to DC4)
5 Portable tape reader
6 FANUC PPR
FANUC SYSTEM P-MODEL G, FANUC SYSTEM P-MODEL H
0103 Baud rate (when the I/O CHANNEL is set to 0)
[Data type] Byte
Set baud rate of the input/output device used when the I/O CHANNEL
is set to 0, with a set value in Table 13.1 (b).
Table 13.1 (b)
Set value Baud rate (bps) Set value Baud rate (bps)
1 50 7 600
2 100 8 1200
3 110 9 2400
4 150 10 4800
5 200 11 9600
6 300 12 19200
(3) Parameters for channel 1 (I/O CHANNEL=1)
#7 #6 #5 #4 #3 #2 #1 #0
0111 NFD ASI SB2
[Data type] Bit
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13 INPUT/OUTPUT OF DATA B–62753EN–1/01
These parameters are used when I/O CHANNEL is set to 1. The meanings
of the bits are the same as for parameter 0101.
0112 Number specified for the input/output device (when I/O CHANNEL is set to 1)
[Data type] Byte
Set the number specified for the input/output device used when the I/O
CHANNEL is set to 1, with one of the set values listed in Table 13.1 (a).
0113 Baud rate (when I/O CHNNEL is set to 1)
[Data type] Byte
Set the baud rate of the input/output device used when I/O CHANNEL
is set to 1, with a value in Table 13.1 (b).
(4) Parameters for channel 2 (I/O CHANNEL=2)
#7 #6 #5 #4 #3 #2 #1 #0
0121 NFD ASI SB2
[Data type] Bit
These parameters are used when I/O CHANNEL is set to 2. The meanings
of the bits are the same as for parameter 0101.
0122 Number specified for the input/output device (when I/O CHANNEL is set to 2)
[Data type] Byte
Set the number specified for the input/output device used when I/O
CHANNEL is set to 2, with a value in Table 13.1 (a).
0123 Baud rate (when the I/O CHANNEL is set to 2)
[Data type] Byte
Set the baud rate of the input/output device used when I/O CHANNEL
is set to 2, with a value in Table 13.1 (b).
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
Alarm and message
Number Message Description
001 TH PARITY ALARM TH alarm (A character with incorrect
parity was input).
Correct the tape.
002 TV PARITY ALARM TV alarm (The number of characters
in a block is odd). This alarm will be
generated only when the TV check is
effective.
085 COMMUNICATION ER- When entering data in the memory by
ROR using Reader / Puncher interface, an
overrun, parity or framing error was
generated. The number of bits of input
data or setting of baud rate or specifi-
cation No. of I/O unit is incorrect.
086 DR SIGNAL OFF When entering data in the memory by
using Reader / Puncher interface, the
ready signal (DR) of reader / puncher
was turned off.
Power supply of I/O unit is off or cable
is not connected or a P.C.B. is defec-
tive.
087 BUFFER OVERFLOW When entering data in the memory by
using Reader / Puncher interface,
though the read terminate command
is specified, input is not interrupted
after 10 characters read. I/O unit or
P.C.B. is defective.
233 DEVICE BUSY When an attempt was made to use a
unit such as that connected via the
RS–232–C interface, other users
were using it.
Reference item
OPERATOR’S MANUAL III.8 DATA INPUT/OUTPUT
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.8 DATA INPUT/OUTPUT
(For Lathe) (B–62754EN)
973
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
13.2 Refer to Remote Buffer DESCRIPTIONS (B–61802E–1) for detailed
informetion of remote buffer.
REMOTE BUFFER
974
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
13.3
DNC1 INTERFACE
General Refer to FANUC DNC1 DESCRIPTIONS(B–61782E) for detailed
information of DNC1 interface.
Parameter
0020 I/O CHANNEL: Selection of an input/output device
Setting entry is acceptable.
[Data type] Byte
Set value. :10
0133 Baud rate
[Data type] Byte
The baud rate of HDLC is fixed to 460 kbps for DNC1.
Set following value:
Set value. :51
NOTE
When this parameter is set, the power must be turned off
before operation is continued.
0141 System for connection between the CNC and host (DNC1 interface)
[Data type] Byte
[Valid data range] 1 or 2
This parameter specifies the system for connection (DNC1 interface)
between the CNC and host.
Set value
1 : Point–to–point connection
2 : Multipoint connection
NOTE
When this parameter is set, the power must be turned off
before operation is continued.
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13 INPUT/OUTPUT OF DATA B–62753EN–1/01
0142 Station address of the CNC (DNC1 interface)
[Data type] Byte
[Valid data range] 2 to 52
This parameter specifies the station address of the CNC when the CNC
is connected via the DNC1 interface using multipoint connection.
NOTE
When this parameter is set, the power must be turned off
before operation is continued.
MAP SCREEN
1. Communication screen
1.1 Operational Proceclure
1) Press function key <SYSTEM>.
2) Press right–end soft key repeatedly until the soft key
[C–SERV],[C–OPER] are displayed shown below:
MDI *** STOP *** *** *** 12 : 34 : 53
[C–OPER][C–SERV][ ][ ][ ( OPT ) ]
1.2 Description of screen
1.2.1 Setting screen ( one page )
Press soft key [C–OPER] and the following screen is displayed.
976
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
COMMUNICATION OPERATION O0001 N00000
DNC FILE SELECTION
>
MDI *** STOP *** *** *** 12 : 34 : 53
[C–OPER][C–SERV][ ][ ][ ( OPT ) ]
977
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
1.2.2 Service Screen
Press soft key [C–SERV] and the following screen is displayed.
Three pages are available and one of the pages is selected by page key.
COMMUNICATION PARAMETER O0001 N00000
NC APPLICATION NAME
HOST APPLICATION NAME
>
MDI *** STOP *** *** *** 12 : 34 : 53
[C–OPER][C–SERV][ ][ ][ ( OPT ) ]
COMMUNICATION PARAMETER O0001 N00000
CNC STATUS ( UNSOLICITED STATUS )
RISING UPPER word 00000000 11111111
LOWER word 11111111 11111111
FALLING UPPER word 00000000 00000000
LOWER word 01010100 00000010
INFORMATION REPORT MASK
UPPER word 00000000 00000000
LOWER word 00000000 00000000
CNC ALARM ( INFORMATION REPORT )
UPPER word 11110001 00000000
LOWER word 01000001 10000111
>
MDI *** STOP *** *** *** 12 : 34 : 53
[C–OPER][C–SERV][ ][ ][ ( OPT ) ]
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
COMMUNICATION PARAMETER O0001 N00000
PASCAL STACK ADDRESS
UPPER LIMIT 01ABC000
LOWER LIMIT 01ABC0FF
SERVICE MODE 1
01010100 00000010
SERVICE MODE 2
01000000 00000001
FILE REQUEST TIME OUT
12345678
REMOTE REQUEST TIME OUT
12345678
>
MDI *** STOP *** *** *** 12 : 34 : 53
[C–OPER][C–SERV][ ][ ][ ( OPT ) ]
1.3 Entry Method
1) Setting screen
DNC file selection String input
2) Service screen page 1
NC application String input
Host application String input
3) Service screen page 2
Status post enable Bit input
Status post mask Bit input
Alarm post Bit input
4) Service screen page 3
Pascal stack address Hexadecimal input
Service mode Bit input
File request time-out Integer input
Remote request time-out Integer input
String input: Details are described in Section 1.4, ”String Input
Mode.”
Integer input: Entered as positive integers from
0 to 99999999
Bit input: Entered as 0/1;
00000000 to 11111111
Hexadecimal input: Entered as a hexadecimal number from
00000000 to FFFFFFFF
979
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
[Setting procedure]
1 Put the system in the MDI mode.
2 Cause the setting screen or service screen to appear, and press the
[OPT] soft key.
3 Move the cursor to the item you want to specify, using the page and
cursor keys.
4 Enter the setting value from the keypad, and press the [INPUT] soft
key.
1.4 String Entry Mode
1) On the string input screen, the cursor is placed on top.
COMMUNICATION PARAMETER O0001 N00000
J DNC FILE SELECTION
The cursor is positioned here at first.
2) Press the [(OPT)] key, and the following soft keys will appear on the
screen.
[ STRING ] [ INPUT ] [ CLEAR ] [ INS. CH ] [ DEL. CH ]
3) Press the [STRING] key, then it enters the string input mode.
DNC FILE SELECTION
J
↑
When the cursor is here, it is the string input mode.
>
MDI *** STOP *** *** *** 12 : 34 : 53
[ STRING ] [ INPUT ] [ CLEAR ] [ INS. CH ] [ DEL. CH ]
4) Specify the DNC file name.
(Example) O1000. PRG
980
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
5) Press the [INPUT] soft key to input the values.
DNC FILE SELECTION
O1000.PRGJ
>
MDI *** STOP *** *** *** 12 : 34 : 53
[ STRING ] [ INPUT ] [ CLEAR ] [ INS. CH ] [ DEL. CH ]
6) Deleting the DNC file name
D If you want to delete the entire name, press the [CLEAR] soft key.
D If you want to delete a letter at the cursor, press the [DEL.CH] soft
key.
(Example) ABCDEFG
Cursor
To delete letter E, move the cursor to that letter:
ABCD E FG
Press [DEL.CH], and the result will be:
ABCD F G
7) Overwriting
(Example) When you want to overwrite letters starting at C with letters XYZ, move
the cursor to letter C.
AB C DEFG
Enter ”XYZ,” then press the [INPUT] soft key.
ABXYZ F G
8) Inserting letters
(Example) To insert string ABC after string ABC, move the cursor to letter D.
ABCD EFG
Enter letters ABC.
ABCD EFG
Press the [INS.CH] soft key.
ABCABC EFG
9) Canceling the string input mode
If you press the [STRING] soft key, the cursor goes back to the
position shown below, and the string input mode is canceled.
J DNC file selection
O1000. PRG
NOTE
1 The page keys do not work during the string input mode.
2 Switching the CNC mode during a string input mode cancels
the string input mode.
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13 INPUT/OUTPUT OF DATA B–62753EN–1/01
3. PARAMETER DESCRIPTION
(1) Setting screen
D DNC file selection
To start DNC operation, specify a file name in the host computer.
Format: Oxxxx. PRG (where xxxx is a four–digit decimal
number.)
(2) Service screen
D NC and host application names
Specify these parameters with NC and host application names in
the string input mode.
D Status post enable
Rising change Upper word: 11111111 11111111
Lower word: 01110000 10111110
Falling change Upper word: 00000000 00000000
Lower word: 11111111 11111111
Each bit in this parameter specifies whether to send the CNC status
information to the DNC1 board according to a local request.
The CNC status information consists of a bit pattern listed in Table A.
Each bit in the bit pattern corresponds to the bits in the rising and falling
change words.
Setting value 0: Mask
1: Post
The rising change word specifies that a status information bit change from
0 to 1 be posted, and the falling change word, 1 to 0.
NOTE
Use the lower word only.
f CNC status information bit pattern (Table A)
Lower word
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Bit position: Signal name –– CNC status information ––
00: RWD Rewind signal
01: AL Alarm output signal
02: RST Resetting signal
03: SPL Feed hold lamp signal
04: STL Cycle start lamp signal
05: OP Cycle operating signal
06: SA Servo ready
07: MA CNC ready
08: Not used
09: Not used
10: Not used
11: Not used
12: M00 M00 decode output signal (*)
13: M01 M01 decode output signal (*)
14: M02 M02 decode output signal (*)
15: M30 M03 decode output signal (*)
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
* For the T series (two–path control), bits 08 to 11 correspond to M00
to M30 at HEAD2 respectively, and bits 12 to 15, at HEAD1.
Status post mask
Not used
Alarm post
This parameter specifies whether the bit position of a CNC alarm
is posted to the host when a status change occurs according to a
local request.
Setting value
0: Not to post
1: To post
The relationships between the parameter bits and alarms are as
follows:
Upper word bit parameter
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
Lower word bit parameter
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Bit number: Alarm type
01: P/S alarm
02: Overheat alarm
05: P/S 100 alarm
06: Overtravel
12: Servo alarm
13: P/S 101 alarm
14: P/S 000 alarm
16: Battery alarm
Service mode 2
The DNC1 all–file directory information read function works as
follows:
00000000 00000001: Only file numbers are read.
00000000 00000000: File numbers and sizes are read.
File request time-out
Remote request time-out
This parameter specifies when a time-out is to occur for a request
from the host.
Parameter setting: 0 to 99999999
Unit of time: ms
NOTE
1 If value 0 is specified in the parameter, a conventional fixed
time of about 25.6 seconds is specified as a time-out value.
2 The time for the time-out is counted in 32 ms units internally.
The actual time for a time-out to occur is calculated as:
Actual time-out time = (parameter setting B 32 + 1)* x 32 [ms]*
The term enclosed in parentheses is rounded down at a decimal point.
983
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
13.4 Refer to an item of FANUC DNC2 DESCRIPTIONS ( B–61992E ) for
detailed information of DNC2 interface.
DNC2 INTERFACE
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
13.5
EXTERNAL I/O
DEVICE CONTROL
General It is possible to request from the outside that a program be registered,
collated, or output.
Registeration/Collation
As triggered by the external read start signal EXRD, the background
edit function saves programs from an external input unit onto tape and
verifies them.
Output
As triggered by the external punch start signal EXWT, the background
edit function outputs all programs stored in the part program memory
to an external output device.
Signal
External Read Start
Signal EXRD <G058#1>
[Classification] Input signal
[Function] Programs are registered through the reader/punch interface or remote
buffer. Or the read programs are collated with programs already stored
in the part program memory.
[Operation] When this signal becomes logical 1, the CNC operates as follows:
In all modes other than the MDI mode, the background edit function
reads programs from an external input device, and register them on the
part program memory or collates them with programs already
registered in the part program memory.
(The memory protection key KEY3 <G046#5> determines whether to
register or collate.)
Bit 1 (RAL) of parameter No. 3201 selects whether to register all
programs in a file or one program at a time. Bit 0 (RDL) of parameter
No. 3201 can be used to delete all programs previously stored in the
part program memory. However, it is impossible to delete programs
protected by bits 0 (NE8) and 4 (NE9) of parameter No. 3202.
When programs are being registed or collated, the read/punch busy
signal (RPBSY) is kept to be logical 1.
When the background processing–activated signal BGEACT is
logical 1 (for example, during background editing or MDI mode), the
external read start signal EXRD is ignored.
When programs are being registered or collated, if the system is reset
or the external read/punch stop signal EXSTP becomes logical 1, the
registeration or collation is discontinued.
If the foreground processing is already using the reader/punch
interface (for example, during DNC operation or program reading in
the edit mode), the external read start signal EXRD is ignored.
985
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
There are some other conditions to determine whether a program can
be registered or collated. For example, a program cannot be registered
or collated, if a program with the same program number is being
executed in the foreground processing.
External Punch Start
Signal EXWT <G058#3>
[Classification] Input signal
[Function] Programs stored in the part program memory are output to an external unit
via the reader/punch interface.
[Operation] When this signal becomes logical 1, the CNC operates as follows:
In all modes other than the MDI mode, the background edit function
outputs all programs stored in the part program memory to an external
output device.
When programs are being output, the read/punch busy signal RPBSY
becomes logical 1.
When the background processing–activated signal BGEACT is
logical 1 (for example, during background editing or MDI mode), the
external punch start signal EXWT is ignored.
When programs are being output, if the system is reset or the external
read/punch stop signal EXSTP becomes logical 1, the output is
discontinued.
If the foreground processing is already using the reader/punch
interface (for example, during DNC operation or program reading in
the edit mode), the external punch start signal EXWT is ignored.
There are some other conditions to determine whether all programs
can be output. For example, a program cannot be output, if it is
running or protected by bits 0 (NE8) and 4 (NE9) of parameter No.
3202.
External Read/Punch
Stop Signal
EXSTP <G058#2>
[Classification] Input signal
[Function] When the external read/punch stop signal becomes logical 1, it stops
program registeration, collation, or output via the reader/punch interface
and program registeration and collation via the remote buffer.
[Operation] When this signal becomes logical 1, the CNC operates as follows:
The program registeration, collation or output triggered by the
external read or punch start signal is stopped immediately.
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
Background editing
signal
BGEACT <F053#4>
[Classification] Output signal
[Function] This signal indicates that the background edit function is operating.
[Output condition] This signal becomes logical 1 when:
The [BG EDIT] soft key is pressed to put the CNC in the background
edit mode.
The MDI mode is selected.
The external read or punch start signal starts program registeration,
collation, or output.
Program upload or download is started by the DNC1, DNC2, or
MMC.
This signal becomes logical 0 when:
The [BG END] soft key is pressed to terminate the background edit
mode.
The CNC shifts from the MDI mode to another mode.
Program registeration or output triggered by the external read or punch
start signal ends either normally or abnormally (reset or requested by
the EXSTP signal).
Program upload or download started by the DNC1, DNC2, or MMC
is ended.
Read/punch busy signal
RPBSY <F053#2>
[Classification] Output signal
[Function] This signal indicates that program registeration, collation, or output
triggered by the external read or punch start signal is under way.
[Output condition] This signal becomes logical 1, when:
The external read or punch start signal triggers program registeration,
collation, or output.
This signal becomes logical 0, when:
Program registeration collation or output triggered by the external read
or punch start signal ends either normally or abnormally (reset or
requested by the EXSTP signal).
987
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
Read/punch alarm signal
RPALM <F053#3>
[Classification] Output signal
[Function] This signal indicates that an alarm condition has occurred during program
registeration, collation, or output triggered by the external read or punch
start signal.
[Output condition] This signal becomes logical 1, when:
An alarm condition occurs during program registeration, collation, or
output triggered by the external read or punch start signal.
This signal becomes logical 0, when:
The system is reset, or the external read/punch stop signal EXSTP is
input.
Signal Address
#7 #6 #5 #4 #3 #2 #1 #0
G058 EXWT EXSTP EXRD
#7 #6 #5 #4 #3 #2 #1 #0
F053 BGEACT RPALM RPBSY
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
Parameter
Input/output channel number (parameter No. 0020)
↓
0020 I/O CHANNEL 0101 Stop bit and other data
I/O CHANNEL=0 Number specified for the in-
Specify a channel for an 0102
(channel 1) put/output device
input/output device. 0103 Baud rate
I/ O CHANNEL
0111 Stop bit and other data
=0 : Channel1
I/O CHANNEL=1 Number specified for the in-
=1 : Channel1 0112
(channel 1) put/output device
=2 : Channel2
0113 Baud rate
=3 : Channel3
0121 Stop bit and other data
I/O CHANNEL=2 Number specified for the in-
0122
(channel 2) put/output device
0123 Baud rate
0131 Stop bit and other data
I/O CHANNEL=3 Number specified for the in-
0132
(channel 3) put/output device
0133 Baud rate
0134 Selection of protocol
0135 Selection of RS–422 or
RS–232C, and other data
#7 #6 #5 #4 #3 #2 #1 #0
3201 NPE N99 REP RAL RDL
[Data type] Bit
RDL When a program is registered by input/output device external control
0 : The new program is registered following the programs already
registered.
1 : All registered programs are deleted, then the new program is
registered.
Note that programs which are protected from being edited are not
deleted.
RAL When programs are registered through the reader/puncher interface
0 : All programs are registered.
1 : Only one program is registered.
REP Action in response to an attempt to register a program whose number is
the same as that of an existing program
0 : An alarm is generated.
1 : The existing program is deleted, then the new program is registered.
Note that if the existing program is protected from being edited, it is
not deleted, and an alarm is generated.
989
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
N99 With an M99 block, when bit 6 (NPE) of parameter No. 3201 = 0, program
registration is assumed to be:
0 : Completed
1 : Not completed
NPE With an M02, M30, or M99 block, program registration is assumed to be:
0 : Completed
1 : Not completed
#7 #6 #5 #4 #3 #2 #1 #0
3202 NE9 NE8
[Data type] Bit type
NE8 Editing of subprograms with program numbers 8000 to 8999
0 : Not inhibited
1 : Inhibited
The following edit operations are disabled:
(1) Program deletion (Even when deletion of all programs is specified,
programs with program numbers 8000 to 8999 are not deleted.)
(2) Program output (Even when outputting all programs is specified,
programs with program numbers 8000 to 8999 are not output.)
(3) Program number search
(4) Program editing after registration
(5) Program registration
(6) Program collation
(7) Displaying programs
NE9 Editing of subprograms with program numbers 9000 to 9999
0 : Not inhibited
1 : Inhibited
The following edit operations are disabled:
(1) Program deletion (Even when deletion of all programs is specified,
programs with program numbers 9000 to 9999 are not deleted.)
(2) Program punching (Even when punching of all programs is
specified, programs with program numbers 9000 to 9999 are not
punched.)
(3) Program number search
(4) Program editing after registration
(5) Program registration
(6) Program collation
(7) Displaying programs
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
Alarm and message
Number Message Description
079 BP/S ALARM In memory or program collation,a pro-
gram in memory does not agree with
that read from an external I/O device.
Check both the programs in memory
and those from the external device.
085 BP/S ALARM When entering data in the memory by
using Reader / Puncher interface, an
overrun, parity or framing error was
generated. The number of bits of input
data or setting of baud rate or specifi-
cation No. of I/O unit is incorrect.
086 BP/S ALARM When entering data in the memory by
using Reader / Puncher interface, the
ready signal (DR) of reader / puncher
was turned off.
Power supply of I/O unit is off or cable
is not connected or a P.C.B. is defec-
tive.
087 BP/S ALARM When entering data in the memory by
using reader /puncher interface,
though the read terminate command
is specified, input does not stop after
10 characters read. I/O unit or P.C.B.
is defective.
180 BP/S ALARM Remote buffer connection alarm has
generated. Confirm the number of
cables, parameters and I/O device.
233 BP/S ALARM When an attempt was made to use a
unit such as that connected via the
RS–232–C interface, other users
were using it.
239 BP/S ALARM While punching was being performed
with the function for controlling exter-
nal I/O units ,background editing was
performed.
Reference item
OPERATOR’S MANUAL III.8.4 PROGRAM INPUT/OUTPUT
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL III.8.4 PROGRAM INPUT/OUTPUT
(For Lathe) (B–62754EN)
991
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
13.6
SIMULTANEOUS
INPUT AND OUTPUT
OPERATIONS
(M SERIES)
General While an automation operation is being performed, a program input from
an I/O device connected to the reader/punch interface can be executed and
stored in memory.
Similarly, a program stored in memory can be executed and output
through the reader/punch interface at the same time.
Basic procedure for input
and run simultaneous (1) Search the head of a program (file) you want to run and input.
operation
(2) Select the DNC operation mode.
(3) Set the input and run simultaneous mode select signal STRD to
logical 1.
(4) Activate automatic operation.
(5) The system repeats to input and run one block of data alternately.
Basic procedure for output
and run simultaneous (1) Select a program you want to run and output.
operation
(2) Select the DNC operation mode.
(3) Set the output and run simultaneous mode select signal STWD to
logical 1.
(4) Activate automatic operation.
(5) The system repeats to output and run one block of data alternately.
Signal
Input and run
simultaneous mode
select signal
STRD <G058#5>
[Classification] Input signal
[Function] When this signal becomes logical 1, the control unit:
Selects the input and run simultaneous mode.
To select the input and run simultaneous mode, it is necessary to
select the DNC operation mode and to set this signal to logical 1.
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
Output and run
simultaneous mode
select signal
STWD <G058#6>
[Classification] Input signal
[Function] When this signal becomes logical 1, the control unit:
Selects the output and run simultaneous mode.
To select the output and run simultaneous mode, it is necessary to
select the DNC operation mode and to set this signal to logical 1.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G058 STWD STRD
Alarm and message
Number Message Description
123 CAN NOT USE MACRO Macro control command is used dur-
COMMAND IN DNC ing DNC operation.
Modify the program.
210 CAN NOT COMAND M198 and M199 are executed in the
M198/M199 schedule operation. M198 is executed
in the DNC operation. Modify the pro-
gram.
222 DNC OP. NOT ALLOWED Input and output are executed at a
IN BG.–EDIT time in the background edition.
Execute a correct operation.
Note
NOTE
1 M198 (file access) cannot be executed in the input, output
and run simultaneous mode. An attempt to do so results in
alarm No. 210.
2 A macro control command cannot be executed in the input,
output and run simultaneous mode. An attempt to do so
results in alarm No. 123.
3 If an alarm condition occurs during the input, output and run
simultaneous mode, a block being processed when the
alarm condition occurs and all blocks before that are input
or output.
4 In the output and run simultaneous mode, if a device used
is a floppy disk drive or FA card, the file name is the
execution program number.
5 When a program is being executed in the output and run
simultaneous mode, if a subprogram is called, only the main
program is output.
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13 INPUT/OUTPUT OF DATA B–62753EN–1/01
13.7
EXTERNAL
PROGRAM INPUT
General By using the external program input start signal, a program can be loaded
from an input unit into CNC memory.
When an input unit such as the FANUC Handy File or FANUC Floppy
Cassette is being used, a file can be searched for using the workpiece
number search signals, after which the program can be loaded into CNC
memory.
Signal
External program input
start signal
MINP <G058#0>
[Classification] Input signal
[Function] This signal starts loading of a program from an input unit into CNC
memory.
[Operation] When the signal is set to 1, the control unit operates as follows:
When memory operation mode is set, but no automatic operation is
being performed and program loading is not inhibited by the setting
of the memory protection key, the CNC deletes all currently loaded
programs, then loads a program from the external input unit into CNC
memory.
When the FANUC Handy File or FANUC Floppy Cassette is being
used as the input unit, a desired file can be searched for using the
workpiece number search signals (PN1 to PN16), after which the
program can be loaded into CNC memory.
File numbers are indicated using the workpiece number search signals,
as follows:
Workpiece no. search signal
File no
no.
PN16 PN8 PN4 PN2 PN1
0 0 0 0 0 00
0 0 0 0 1 01
0 0 0 1 0 02
0 0 0 1 1 03
0 0 1 0 0 04
0 0 1 0 1 05
0 0 1 1 0 06
0 0 1 1 1 07
0 1 0 0 0 08
0 1 0 0 1 09
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
Workpiece no. search signal
File no
no.
PN16 PN8 PN4 PN2 PN1
0 1 0 1 0 10
0 1 0 1 1 11
0 1 1 0 0 12
0 1 1 0 1 13
0 1 1 1 0 14
0 1 1 1 1 15
1 0 0 0 0 16
1 0 0 0 1 17
1 0 0 1 0 18
1 0 0 1 1 19
1 0 1 0 0 20
1 0 1 0 1 21
1 0 1 1 0 22
1 0 1 1 1 23
1 1 0 0 0 24
1 1 0 0 1 25
1 1 0 1 0 26
1 1 0 1 1 27
1 1 1 0 0 28
1 1 1 0 1 29
1 1 1 1 0 30
1 1 1 1 1 31
File No. 00 is used for special specification; specifying file No. 00 means
that no search operation is to be performed. Therefore, numbers 01 to 31
can be assigned to files.
[Application] This function is applicable to the following case:
When a program to be used for machining is too large to be loaded into
CNC memory, the program is divided into several segments. These
segments are loaded into memory and executed, one by one.
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13 INPUT/OUTPUT OF DATA B–62753EN–1/01
In this case, the general operation flow is as shown below.
Press the cycle start button.
Issuing the external program input start
signal (MINP) starts program input.
The automatic operation mode signal (STL)
is set to 1, then program input starts.
When input terminates, the STL
signal is set to 0.
A change to 0 in the STL signal is
detected, then CNC operation starts.
Machining by the CNC
Yes
End of machining?
Operation terminates.
No
A miscellaneous function, previously added to the
end of the program, is executed. An appropriate
code is defined for this miscellaneous function in the
machine to input the next program.
This miscellaneous function is detected, then
operation is interrupted by a single block
signal or automatic operation stop signal.
The STL signal is set to 0. Then, input of
the next program is started according to the
MINP signal.
The timing chart for data reading is shown below.
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
Execution of a machining program
M code command for the Mxxx
next program input
Code signal M00AM31
Strobe signal MF
Single–block signal SBK
Completion signal FIN
Cycle start lamp signal STL
External program input MINP
start signal
Program input
Automatic operation ST
start signal
CAUTION
The M code used for input of the next program must not be
buffered.
NOTE
While a program is being input, the automatic operation
mode signal STL is set to 1. Upon termination of program
input, STL is set to 0.
Signal Address
#7 #6 #5 #4 #3 #2 #1 #0
G058 MINP
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3201 MIP
[Data type] Bit type
MIP Specifies whether to load a program into memory according to the
external program input start signal (MINP).
0 : Does not load a program into memory.
1 : Loads a program into memory.
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13 INPUT/OUTPUT OF DATA B–62753EN–1/01
Note
NOTE
A program can be input according to the external program
input start signal only when the program has only one
program number.
To read programs having multiple program numbers, reset
the CNC each time the CNC reads one program. After
reset, search for a desired program by using the workpiece
number search signals, then input the program according to
the external program input start signal.
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
13.8
DATA INPUT/OUTPUT
FUNCTIONS BASED
ON THE I/O LINK
General Power Mate programs, parameters, macro variables, and diagnostic
(PMC) data are input/output through the FANUC I/O Link.
With the FANUC I/O Link, slaves from group 0 to group 15 can be
connected, thus enabling data input/output to and from a maximum of 16
Power Mates.
When data input/output function B based on the I/O Link is used, the
external I/O device control function is associated with an I/O Link to
enable the specification of an input/output group number and program
number from the PMC. The external I/O device control function operates
in the background. This means that when no other background operation
is being performed, data can be input/output, regardless of the NC mode
and the screen selected.
Master
FANUC I/O Link
Series 16/18
Slave (Group #0) (Group #1) (Group #15)
Power Mate Power Mate Power Mate
The programs, parameters, macro variables, and diagnostic (PMC) data
of a slave Power Mate are stored in tape format within the part program
storage length; these data items are stored as master program data in a
master program memory area.
Data input/output can be performed between the master and the slave of
a selected group. When the ordinary data input/output function based on
the I/O Link is used, a group is selected by means of parameter setting.
When data input/output function B based on the I/O Link is used, a group
is selected by issuing the DI signal. Data input/output cannot be
performed between the master and more than one groups at a time.
For details of the Power Mate signals, refer to the ”FANUC Power Mate
Maintenance Manual.”
For details of the FANUC I/O Link, refer to the ”FANUC PMC
Programming Manual.”
For details of the external I/O device control function, see Section 13.5.
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13 INPUT/OUTPUT OF DATA B–62753EN–1/01
Basic data input/output
procedure (1) Program input/output
(a) Program input
· When the data input/output function based on the I/O Link
is used
1) Specify a number between 20 to 35 as the I/O channel on
the setting screen to specify a group number.
2) Specify EDIT mode.
3) Display the program screen with function key PROG .
4) To change the program numbers, enter a new program
number as follows:
(i) Select address O.
(ii) Key in the new program number.
5) Using soft keys [OPRT], continuous–menu key ,
[READ], and [EXEC], read the program.
· When data input/output function B based on the I/O Link is
used
1) To read programs without changing the program numbers,
specify –9999. To read programs by changing the program
numbers, specify a desired number with the PMC function
instruction (WINDW). A program number thus specified
serves as the first program number when multiple
programs are received. The second and any additional
programs are numbered sequentially starting with the first
number.
2) Specify a desired group number with group number
specification signals SRLNI0 to SRLNI3.
3) Select an I/O Link by setting I/O Link specification signal
IOLS to 1.
4) When external punch start signal EXRD is set to 1,
programs are read from the Power Mate.
NOTE
The user cannot read a program having an arbitrary
program number registered in a Power Mate. All programs
are always read from a Power Mate.
(b) Program output
· When the data input/output function based on the I/O Link
is used
1) Set a number between 20 and 35 as the I/O channel on the
setting screen used to specify a group number.
2) Set EDIT mode.
3) Display the program screen by pressing the function key
PROG .
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
4) Select address O.
5) Key in a program number.
6) Using soft keys [OPRT], continuous–menu key ,
[PUNCH], and [EXEC], output the program
corresponding to the keyed–in program number.
· When data input/output function B based on the I/O Link is
used
1) Using the PMC function instruction (WINDW), set the
program number of the program to be output. Specify
–9999 to output all programs.
2) Specify a desired group number with group number
specification signals SRLNI0 to SRLNI3.
3) Select an I/O Link by setting the I/O Link specification
signal IOLS to 1.
4) When external punch start signal EXWT is set to 1, the
program is output to the Power Mate.
(2) Parameter input/output
A Power Mate parameter in tape format is stored as a master–side NC
program in a program memory area. The following program number
is assigned to a Power Mate parameter of group n:
(Value set in parameter No. 8760) + n 10
(a) Parameter input
· When the data input/output function based on the I/O Link
is used
In step 4) of program input (described in (1).(a)), key in a
program number for a Power Mate parameter. The other
steps are the same as those for program input.
· When data input/output function B based on the I/O Link is
used
In step 1) of program input (described in (1).(a)), specify a
program number for the Power Mate parameters. The
remaining steps are the same as those for program input.
(b) Parameter output
· When the data input/output function based on the I/O Link
is used
In step 5) of program output (described in (1).(b)), key in a
program number for a Power Mate parameter. The other
steps are the same as those for program output.
· When data input/output function B based on the I/O Link is
used
In step 1) of program output (described in (1).(b)), specify
a program number for a Power Mate parameter. The
remaining steps are the same as those for program output.
(3) Macro variable input/output
In the same way as for parameters, a Power Mate macro variable in
tape format is stored as a master side NC program in a program
memory area. The following program number is assigned to a Power
Mate macro variable of group n:
(Value set for parameter No. 8760) + n 10 + 1
1001
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
(a) Macro variable input
· When the data input/output function based on the I/O Link
is used
With Power Mate DI signals EDG00 to EDG15, specify a
start number for the macro variables to be read. With
EDN00 to EDN15, specify the number of macro variables
to be read.
In step 4) of program input (described in (1).(a)), specify a
program number for the Power Mate macro variables. The
other steps are the same as those for program input.
· When data input/output function B based on the I/O Link is
used
With Power Mate DI signals EDG00 to EDG15, specify a
start number for the macro variables to be read. With
EDN00 to EDN15, specify the number of macro variables
to be read.
In step 1) of program input (described in (1).(a)), specify a
program number for Power Mate macro variables. The
remaining steps are the same as those for program input.
(b) Macro variable output
· When the data input/output function based on the I/O Link
is used
In step 5) of program output (described in (1).(b)), specify
a program number for a Power Mate macro variable. The
other steps are the same as those for program output.
· When data input/output function B based on the I/O Link is
used
In step 1) of program output (described in (1).(b)), specify
a program number for a Power Mate macro variable. The
remaining steps are the same as those for program output.
NOTE
The setting parameter or bit 1 (ISO) of parameter No. 0000
must be set to 1 to enable the use of the ISO code for macro
variable output. When a macro variable is output in EIA
code, the Power Mate issues alarm 001, while the Series
16/18 issues alarm 86.
(4) Diagnostic (PMC) data input/output
In the same way as the parameters and macro variables, a Power Mate
diagnostic data item in tape format is stored as a master–side NC
program in a program memory area. The following program number
is assigned to a Power Mate diagnostic data item of group n:
(Value set in parameter No. 8760) + n 10 + 2
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
(a) Diagnostic (PMC) data input
· When the data input/output function based on the I/O Link
is used
With Power Mate DI signals EDG00 to EDG15, specify a
start number for the diagnostic data items to be read. With
EDN00 to EDN15, specify the number of diagnostic data
items to be read.
In step 4) of program input (described in (1).(a)), specify a
program number for the Power Mate diagnostic data items.
The other steps are the same as those for program input.
· When data input/output function B based on the I/O Link is
used
With Power Mate DI signals EDG00 to EDG15, specify a
start number for the diagnostic data items to be read. With
EDN00 to EDN15, set the number of diagnostic data items
to be read.
In step 1) of program input (described in (1).(a)), specify a
program number for Power Mate diagnostic data items. The
remaining steps are the same as those for program input.
(b) Diagnostic (PMC) data output
· When the data input/output function based on the I/O Link
is used
In step 5) of program output (described in (1).(b)), specify
a program number for a Power Mate diagnostic data item.
The other steps are the same as those for program output.
· When data input/output function B based on the I/O Link is
used
In step 1) of program output (described in (1).(b)), specify
a program number for a Power Mate diagnostic data item.
The remaining steps are the same as those for program
output.
NOTE
The addresses of Power Mate DI signals EDG00 to EDG15
and EDN00 to EDN15 differ between Model–D and the
other models, as indicated in the table below. For macro
variable and diagnostic data input, ensure that these
signals are processed correctly. If an invalid value or
number is set, the Power Mate’s external I/O device control
function is not started.
Signal name Power Mate A/B/C/E Power Mate D
EDG00 to EDG07 G100.0 to G100.7 G252.0 to G252.7
EDG08 to EDG15 G101.0 to G101.7 G253.0 to G253.7
EDN00 to EDN07 G102.0 to G102.7 G254.0 to G254.7
EDN08 to EDN15 G103.0 to G103.7 G255.0 to G255.7
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13 INPUT/OUTPUT OF DATA B–62753EN–1/01
Stopping input/output There are two methods of forcibly terminating input/output.
(1) Termination by a reset
Input/output can be terminated by a reset. In this case, however, slave
read/write stop signal ESTPIO is not output. Therefore, the
operation of the Power Mate is not terminated even if the Power Mate
is performing input/output. To terminate Power Mate operation,
create a ladder program so that ESTPIO is set to 1 upon the
occurrence of a reset.
(2) Termination using external read/punch stop signal EXSTP
(applicable only when data input/output function B based on the I/O
Link is used)
Input/output can be terminated by setting external read/punch stop
signal EXSTP to 1. In this case, slave read/write stop signal ESTPIO
is output, and all processing is terminated once the termination of
Power Mate input/output has been confirmed. See the timing chart
for the case where the Series 16/18 issues an alarm.
Specifying the PMC The PMC function instruction (WINDW) is used to set the program
functions numbers used with data input/output function B based on the I/O Link.
[Data] This function is a window function for specifying the program numbers
used to perform program input/output with the I/O device control
function via the I/O Link.
[Input data structure]
Top address +0 +2 +4 +6 +8 +10
Function Completion Data length Data number Data Data
code code attribute
194 – 2 0 0 Program number
(‘–’ : Need not be set.)
Specify 0 in the data number and data attribute fields.
Specify 2 in the data length field.
Specify a desired two–byte program number (1 to 9999, –9999) in the data
field.
[Output data structure]
Top address +0 +2 +4 +6 +8 +10
Function Completion Data length Data number Data Data
code code attribute
194 ? Input data Input data Input data Input data
[Completion codes]
0 : Normal termination
5 : Data other than 1 to 9999 or –9999 was specified.
The data length, data number, and data attribute fields are not checked.
For details of the PMC function instructions, refer to the ”FANUC PMC
Programming Manual.”
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
Power Mate state signals When the data input/output function based on the I/O Link is used, the
(input) state signals for a specified Power Mate must be reported to the Series
16/18. These signals must be posted to the Series 16/18 via the following
path:
1)
Power Mate address F Power Mate address Y
2)
3)
Series 16/18 address X Series 16/18 address G
1) Depends on the ladder program of the Power Mate.
2) Depends on the I/O Link.
3) Depends on the ladder program of the Series 16/18.
For an explanation of the functions of the Power Mate state signals, see
Section 13.8.(2).
Power Mate control When the data input/output function based on the I/O Link is used, Power
signals (output) Mate control signals must be output from the Series 16/18 to control the
external I/O device control function of a specified Power Mate. These
signals must be posted to the Power Mate via the following path:
1)
Series 16/18 address F Series 16/18 address Y
2)
3)
Power Mate address X Power Mate address G
1) Depends on the ladder program of the Series 16/18.
2) Depends on the I/O Link.
3) Depends on the ladder program of the Power Mate.
For an explanation of the functions of the Power Mate control signals, see
Section 13.8.(2).
DI/DO signal timing The DI/DO signal timing charts applicable when data input/output
charts function B based on the I/O Link is used are shown below. When the
ordinary data input/output function based on the I/O Link is used, 1)
through 4) in the figures are subject to MDI–based input/output.
(1) When ordinary input/output is performed
1) Specify a program number with the PMC function
instruction (WINDW).
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13 INPUT/OUTPUT OF DATA B–62753EN–1/01
2) Specify the group number of the Power Mate to be used for
input/output with group number specification signals
SRLNI0 to SRLNI3.
3) Set I/O Link specification signal IOLS to 1.
4) For input, set external read start signal EXRD to 1.
For output, set external punch start signal EXWT to 1.
5) Processing by the Series 16/18 outputs slave I/O Link
selection signal IOLNK and group number output signals
SRLNO0 to SRLNO3.
6) Using a ladder program, make the necessary preparations
for data input/output using the I/O Link.
7) Upon the completion of step 6), set the I/O Link
confirmation signal IOLACK to 1. The Series 16/18 waits
until IOLACK is set to 1.
8) The Series 16/18 outputs slave external read/write signal
ERDIO/EWTIO, and slave input/output data selection
signals EPRG, EVAR, EPARM, and EDGN.
9) The Series 16/18 waits for the external I/O device control
function of the Power Mate to start. (The Series 16/18
waits for the external I/O device control function of the
Power Mate to start.)
10) The Series 16/18 performs data input/output through the
I/O Link.
11) Upon the completion of data input/output, the Series 16/18
sets the slave external read/write start signal and slave
input/output data selection signals to 0.
12) The Series 16/18 waits for the completion of the external
I/O device control function of the Power Mate. The Series
16/18 waits for termination or completion of the external
I/O device control function of the Power Mate.
13) Upon the completion of the operation of the external I/O
device control function of the Power Mate, the Power Mate
read/write in–progress signal BGION is set to 0.
14) The Series 16/18 sets the slave I/O Link selection signal
IOLNK to 0.
15) I/O Link specification signal IOLS and I/O Link
confirmation signal IOLACK are set to 0.
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
(6) (9) (10) (12)
(3) (15)
(1) I/O Link specification sig-
nal IOLS (4)
(15)
(2) External read/punch sig-
nal EXRD/EXWT
(5)
(3) I/O Link confirmation sig-
nal IOLACK (13)
(4) Power Mate read/write in–
progress signal BGION
(5) Power Mate read/write alarm
signal BGIALM
(9)
(6) Power Mate background
busy signal BGEN
(1)
(7) Program No.
(2)
(8) Group number
specification sig-
nal SRLNIx
(5) (14)
(9) Slave I/O Link selec-
tion signal IOLNK (11)
(10) Read/punch in–progress
signal RPBSY
(11) Read/punch alarm signal
RPALM
(11)
(12) Background busy signal
BGEACT (8) (11)
(13) Slave external read/write
start signal ERDIO/EW-
TIO
(8) (11)
(14) Slave input/output data
selection signals EPRG,
EVAR, EPARM, EDGN
(15) Slave read/write stop
signal ESTPIO
(5)
(16) Group number out-
put signal SRLNOx
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13 INPUT/OUTPUT OF DATA B–62753EN–1/01
(2) When an alarm is issued by the Series 18/16 (including the case
where processing is stopped by external read/punch signal EXSTP)
Steps 1) to 10) are the same as those for ordinary input/output.
11) When the Series 16/18 issues an alarm, or when external
read/punch stop signal EXSTP is set to 1, slave read/write
stop signal ESTPIO is set to 1.
12) The Series 16/18 waits for the external I/O device control
function of the Power Mate to terminate. The Series 16/18
merely waits until the external I/O device control function
of the Power Mate terminates.
13) When the external I/O device control function of the Power
Mate terminates, Power Mate read/write in–progress
signal BGION is set to 0.
14) The Series 16/18 sets slave I/O Link selection signal
IOLNK and slave read/write stop signal ESTPIO to 0.
15) I/O Link specification signal IOLS and I/O Link
confirmation signal IOLACK are set to 0.
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B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
(6) (9) (10) (12)
(3) (15)
(1) I/O Link specification signal
IOLS (4)
(2) External read/punch signal
EXRD/EXWT
(7) (15)
(3) I/O Link confirmation signal
IOLACK (13)
(4) Power Mate read/write in–
progress signal BGION
(13)
(5) Power Mate read/write alarm
signal BGIALM
(9)
(6) Power Mate background
busy signal BGEN
(1)
(7) Program No.
(2)
(8) Group number specification
signal SRLNIx
(9) (14)
(9) Slave I/O Link selection
signal IOLNK
(11)
(10) Read/punch in–progress
signal RPBSY
(11)
(11) Read/punch alarm signal
RPALM
(11)
(12) Background busy signal
BGEACT (8) (11)
(13) Slave external read/write
start signal ERDIO/EWTIO
(8) (11)
(14) Slave input/output data selec-
tion signals EPRG, EVAR,
(11) (14)
EPARM, EDGN
(15) Slave read/write stop signal
ESTPIO
(5)
(16) Group number output signal
SRLNOx
1009
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
(3) When an alarm is issued by the Power Mate
Steps 1) to 10) are the same as those for ordinary input/output.
11) When the Power Mate issues an alarm, Power Mate
read/write alarm signal BGIALM is set to 1, and Power
Mate read/write in–progress signal BGION is set to 0.
12) The Series 16/18 sets slave I/O Link selection signal
IOLNK and slave read/write stop signal ESTPIO to 0.
13) I/O Link specification signal IOLS and I/O Link
confirmation signal IOLACK are set to 0.
1010
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
(6) (9) (10)
(3) (13)
(1) I/O Link specification signal
IOLS (4)
(2) External read/punch signal
EXRD/EXWT
(7) (13)
(3) I/O Link confirmation signal
IOLACK (11)
(4) Power Mate read/write in–
progress signal BGION
(11)
(5) Power Mate read/write alarm
signal BGIALM (11)
(9)
(6) Power Mate background
busy signal BGEN
(1)
(7) Program No.
(2)
(8) Group number specification
signal SRLNIx
(12)
(5)
(9) Slave I/O Link selection
signal IOLNK
(12)
(10) Read/punch in–progress
signal RPBSY
(11) Read/punch alarm signal
RPALM
(12)
(12) Background busy signal
BGEACT
(8) (12)
(13) Slave external read/write
start signal ERDIO/EWTIO
(8) (12)
(14) Slave input/output data
selection signals EPRG,
EVAR, EPARM, EDGN
(15) Slave read/write stop signal
ESTPIO
(5)
(16) Group number output signal
SRLNOx
1011
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
Troubleshooting The data input/output function based on the FANUC I/O Link is
implemented by various elements such as ladder programs, I/O Link
assignment, Series 16/18 parameters, and Power Mate parameters. So,
problems may occur when the function is started.
The table below lists the symptoms of the problems that may occur,
together with their causes and corresponding corrective actions.
Symptom Cause and corrective action
Data input/output is started, but the The background is already active (the
Series 16/18 and Power Mate return background busy signal BGEACT is
no response. set to 1). In this case, the function
cannot be used.
Examples:
1) In MDI mode, the program screen
is selected.
2) Background editing has already
started.
Communication via the RS–232C in-
terface is in progress.
Multiple communication operations
cannot be performed at the same
time, such that any subsequent at-
tempt to start the function is ignored.
The selected slave is not a Power
Mate.
Data input/output function B based on
the I/O Link is not started if the slave
specified with a group number set
with group number specification sig-
nals SRLNI0 to SRLNI3 is other than
a Power Mate.
A ladder program error may prevent
the function from being started.
Check the ladder program for errors
such as mis–specified addresses.
When an attempt is made to output Power Mate DO signal RPBSY is not
data to a Power Mate: correctly passed to Power Mate read/
Series 16/18 : OUTPUT blinks con- write in–progress signal RPBSY of
tinuously
tinuously. the Series 16/18.
Power Mate : LSK blinks continu-
ously .
(Caution)
1012
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
Symptom Cause and corrective action
When an attempt is made to output I/O Link confirmation signal IOLACK
data to a Power Mate: is not set to 1.
Series 16/18 : OUTPUT blinks con-
tinuously.
Power Mate : No response is re-
turned.
(Caution)
When an attempt is made to read
data from a Power Mate:
Series 16/18 : LSK blinks continu-
ously.
Power Mate : No response is re-
turned.
(Caution)
When an attempt is made to output PWE of the Power Mate is set to 0.
parameters to a Power Mate: To modify the Power Mate parame-
Series 16/18 : OUTPUT blinks con- ters, PWE must be set to 1.
tinuously.
Power Mate : No response is re-
turned.
(Caution) (Caution)
When an attempt is made to output DWE of the Power Mate is set to 0.
diagnostic data to a Power Mate: To enable the modification of Power
Series 16/18 : OUTPUT blinks con- Mate diagnostic data, DWE must be
tinuously. set to 1.
Power Mate : No response is re-
turned.
(Caution) (Caution)
When an attempt is made to output Bit 1 (ISO) of parameter No. 0 is set
macro variables to a Power Mate: to 1 (EIA code).
Series 16/18 : Alarm 86 is issued. The EIA code does not include #,
Power Mate : Alarm 1 is issued. such that an ISO code must be set.
When an attempt is made to read A start number and the number of
macro variables or diagnostic data data items to be transferred are not
from a Power Mate: set correctly in Power Mate DI signals
Series 16/18 : LSK blinks continu- G100 to G103.
ously. Examples:
Power Mate : No response is re- 1 A ladder program error or I/O al-
turned. location error prevented a start
(Caution) number and the number of data
items from being transferred to
Power Mate DI signals G100 to
G103.
2 An invalid start number is speci-
fied, or the specified number of
data items to be transferred is in-
valid.
1013
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
CAUTION
If these symptoms are detected, the Series 16/18 waits for
a condition to be satisfied in its internal processing. While
such a state exists, the screen is not updated. So, the states
of signals cannot be checked on a real–time basis on a
screen such as the PMC diagnostic screen.
Signal
Power Mate read/write
in–progress signal
BGION <G092#2>
[Classification] Input signal
[Function] This signal indicates that the Power Mate is performing data input/output.
[Operation] This signal is set to 1 when the Power Mate is performing data
input/output.
This signal is a Power Mate state signal. The corresponding Power Mate
side signal is RPBSY <F223#2>.
Power Mate read/write
alarm signal
BGIALM <G092#3>
[Classification] Input signal
[Function] This signal indicates that an alarm has been issued while the Power Mate
was performing data input/output.
[Operation] This signal is set to 1 upon the issue of an alarm while the Power Mate
is performing data input/output.
This signal is a Power Mate state signal. The corresponding Power Mate
side signal is RPALM <F223#3>.
Power Mate background
busy signal
BGEN <G092#4>
[Classification] Input signal
[Function] This signal indicates that the Power Mate is performing background
editing.
[Operation] This signal is set to 1 when the Power Mate is performing background
editing.
This signal is a Power Mate state signal. The corresponding Power Mate
side signal is BGEACT <F223#4>.
1014
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
I/O Link confirmation
signal
IOLACK <G092#0>
[Classification] Input signal
[Function] This signal indicates that the Power Mate state signals are valid.
[Operation] When this signal is set to 1, the control unit operates as follows:
– All Power Mate state signals become valid.
For data input/output between the Series 16/18 and Power Mate, the
Power Mate state signals are used. For this purpose, ladder program
processing is required. Upon the completion of ladder program
processing, I/O Link confirmation signal IOLACK is set to 1 to make the
Power Mate state signals active.
I/O Link specification
signal
IOLS <G092#1>
[Classification] Input signal
[Function] This signal specifies whether those signals that are shared by the external
I/O device control function are to be used with data input/output function
B based on the I/O Link.
[Operation] When this signal is set to 1, the control unit operates as follows:
– The signals (EXRD, EXSTP, EXWT, RPBSY, RPALM, and BGEACT)
for the external I/O device control function are used with data
input/output function B based on the I/O Link.
NOTE
I/O Link specification signal IOLS is not used with the
ordinary data input/output function based on the I/O Link.
Group number
specification signals
SRLNI0 to SRLNI3
<G091#0 to #3>
[Classification] Input signal
[Function] These signals specify the group number of the Power Mate that acts as a
slave when data input/output function B based on the I/O Link is used.
[Operation] The group number of the Power Mate that acts as a slave is specified with
the values of four binary code signals.
NOTE
Group number specification signals SRLNI0 to SRLNI3 are
not used with the ordinary data input/output function based
on the I/O Link.
1015
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
Slave I/O Link selection
signal
IOLNK <F177#0>
[Classification] Output signal
[Function] This signal instructs the Power Mate to perform data input/output based
on the I/O Link.
[Output condition] This signal is set to 1 in the following case:
– When data input/output is performed
This signal is set to 0 in the following case:
– When data input/output is terminated
This signal is a Power Mate control signal. The corresponding Power
Mate side signal is IOLNK <G099#2/G251#0> (the second address being
for Power Mate–MODEL D, and the first address for all other models).
Slave external read start
signal
ERDIO <177#1>
[Classification] Output signal
[Function] This signal indicates that the Series 16/18 has started data output.
[Output condition] This signal is set to 1 in the following case:
– When data output is started
This signal is set to 0 in the following case:
– When data output is terminated
This signal is a Power Mate control signal. The corresponding Power
Mate side signal is EXRD <G098#1/G058#1> (the second address being
for Power Mate–MODEL D, and the first address for all other models).
Slave read/write stop
signal
ESTPIO <F177#2>
[Classification] Output signal
[Function] This signal forcibly terminates Power Mate data input/output.
[Output condition] This signal is set to 1 in the following cases:
– When the Series 16/18 issues an alarm
– When data input/output function B based on the I/O Link is used, and
external read/punch stop signal EXSTP is set to 1
This signal is set to 0 in the following case:
–When data input/output is terminated
1016
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
This signal is a Power Mate control signal. The corresponding Power
Mate side signal is EXSTP <G098#2/G058#2> (the second address being
for Power Mate–MODEL D, and the first address for all other models).
Slave external write start
signal
EWTIO <F177#3>
[Classification] Output signal
[Function] This signal indicates that the Series 16/18 has started data input.
[Output condition] This signal is set to 1 in the following case:
– When data input is started
This signal is set to 0 in the following case:
– When data input is terminated
This signal is a Power Mate control signal. The corresponding Power
Mate side signal is EXWT <G098#3/G058#3> (the second address being
for Power Mate–MODEL D, and the first address for all other models).
Slave program selection
signal
EPRG <F177#4>
[Classification] Output signal
[Function] This signal notifies the Power Mate that the input/output data consists of
programs.
[Output condition] This signal is set to 1 in the following case:
– When the input/output data consists of programs, and data input/output
has been started
This signal is set to 0 in the following case:
– When data input/output is terminated
This signal is a Power Mate control signal. The corresponding Power
Mate side signal is EPRG <G098#4/G251#4> (the second address being
for Power Mate–MODEL D, and the first address for all other models).
Slave macro variable
selection signal
EVAR <F177#5>
[Classification] Output signal
[Function] This signal notifies the Power Mate that the input/output data consists of
macro variables.
[Output condition] This signal is set to 1 in the following case:
1017
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
– When the input/output data consists of macro variables, and data
input/output has been started
This signal is set to 0 in the following case:
– When data input/output is terminated
This signal is a Power Mate control signal. The corresponding Power
Mate side signal is EVAR <G098#5/G251#5> (the second address being
for Power Mate–MODEL D, and the first address for all other models).
Slave parameter
selection signal
EPARM <F177#6>
[Classification] Output signal
[Function] This signal notifies the Power Mate that the input/output data consists of
parameters.
[Output condition] This signal is set to 1 in the following case:
– When the input/output data consists of parameters, and data
input/output has been started
This signal is set to 0 in the following case:
– When data input/output is terminated
This signal is a Power Mate control signal. The corresponding Power
Mate side signal is EPARM <G098#6/G251#6> (the second address
being for Power Mate–MODEL D, and the first address for all other
models).
Slave diagnostic data
selection signal
EDGN <F177#7>
[Classification] Output signal
[Function] This signal notifies the Power Mate that input/output data consists of
diagnostic (PMC) data.
[Output condition] This signal is set to 1 in the following case:
– When input/output data consists of diagnostic (PMC) data, and data
input/output has been started
This signal is set to 0 in the following case:
– When data input/output is terminated
This signal is a Power Mate control signal. The corresponding Power
Mate side signal is EDGN <G098#7/G251#7> (the second address being
for Power Mate–MODEL D, and the first address for all other models).
Group number output
signals
SRLNO0 to SRLNO3
<F178#0 to #3>
[Classification] Output signal
1018
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
[Function] These signals indicate the group number of the Power Mate that is acting
as a slave.
[Operation] The group number of the Power Mate that is acting as a slave is specified
with the values of four binary code signals.
These signals become active when the slave I/O Link selection signal
IOLNK is set to 1.
External read start signal The signals listed below are used with data input/output function B based
EXRD <G058#1> on the I/O Link. For details, see Section 13.5.
External punch start
signal
EXWT <G058#3>
External read/punch stop
signal
EXSTP <G058#2>
Background busy signal
BGEACT <F053#4>
Read/punch in–progress
signal
RPBSY <F053#2>
Read/punch alarm signal
RPALM <F053#3>
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G058 EXWT EXSTP EXRD
G091 SRLNI3 SRLNI2 SRLNI1 SRLNI0
G092 BGEN BGIALM BGION IOLS IOLACK
F053 BGEACT RPALM RPBSY
F177 EDGN EPARM EVAR EPRG EWTIO ESTPIO ERDIO IOLINK
F178 SRLNO3 SRLNO2 SRLNO1 SRLNO0
1019
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
Parameter
0020 I/O CHANNEL: Selection of an input/output device
Setting entry is acceptable.
[Data type] Byte
[Valid data range] 0 to 35
This CNC provides the following interfaces for data transfer to and from
the host computer and external input/output devices:
– Input/output device interface (RS–232–C serial port)
– Remote buffer interface (RS–232–C/RS–422)
– DNC1/DNC2 interface
In addition, data can be transferred to and from the Power Mate via the
FANUC I/O Link. (This parameter need not be set when data input/output
function B based on the I/O Link is used.)
This parameter is used to select the interface used to trnsfer data to and
from an input/output device.
Setting Description
0, 1 RS–232–C serial port (connector JD5A on the main CPU board)
2 RS–232–C serial port (connectior JD5B on the main CPU board)
3 Remote buffer interface (connector JD5C (RS–232–C interface) or
connector JD6A (RS–422 interface) on option 1 board)
5 Data server board
10 DNC1/DNC2 interface, OSI–Ethernet
11 DNC1 interafce #2
20 Group 0
21 Group 1
22 Group 2 Data is transferred between the CNC and Power Mate
| | in group n (n: 0 to 15) via the FANUC I/O Link.
Link
34 Grou 14
Group
35 Group 15
NOTE
An input/output device can also be selected using the
setting screen. Usually the setting screen is used.
Program number for data registration (data input/output function using the
8760
I/O link)
[Data type] Word
[Valid data range] 0 to 9999
When the data input/output function using the I/O link is used, this
parameter sets the program numbers of the programs to be used for
registering data (parameters, macro variables, and diagnostic data) from
Power Mates.
1020
B–62753EN–1/01 13 INPUT/OUTPUT OF DATA
For a Power Mate in group n, the following program numbers are used:
For parameters: Setting + n 10 + 0
For macro variables: Setting + n 10 + 1
For diagnostic data: Setting + n 10 + 2
Example: When 8000 is set
8000: Parameters of group 0 (I/O channel = 20)
8001: Macro variables of group 0 (I/O channel = 20)
8002: Diagnostic data of group 0 (I/O channel = 20)
8010: Parameters of group 1 (I/O channel = 21)
8011: Macro variables of group 1 (I/O channel = 21)
8012: Diagnostic data of group 1 (I/O channel = 21)
8020: Parameters of group 2 (I/O channel = 22)
8021: Macro variables of group 2 (I/O channel = 22)
8022: Diagnostic data of group 2 (I/O channel = 22)
8150: Parameters of group 15 (I/O channel = 35)
8151: Macro variables of group 15 (I/O channel = 35)
8152: Diagnostic data of group 15 (I/O channel = 35)
NOTE
When 0 is set, the input/output of parameters, macro
variables, and diagnostic data cannot be performed, but
program input/output processing is performed.
1021
13 INPUT/OUTPUT OF DATA B–62753EN–1/01
Alarm and message
Number Message Description
085 COMMUNICATION When entering data in the memory by using
ERROR Reader / Puncher interface, or FANUC I/O Link
an overrun, parity or framing error was gener-
ated. The number of bits of input data or setting
of baud rate or specification No. of I/O unit is in-
correct.
086 DR SIGNAL OFF When entering data in the memory by using
Reader / Puncher interface, the ready signal
(DR) of reader / puncher was off.
Power supply of I/O unit is off or cable is not
connected or a P.C.B. is defective.
Or, the slave is not ready to perform data in-
put/output (or the slave is performing back-
ground editing) if this alarm is issued when
data input/output using the FANUC I/O Link is
started. Alternatively, slave–side input/output
is stopped (with alarm output) if this alarm is
issued during input/output.
087 BUFFER OVER- When entering data in the memory by using
FLOW Reader / Puncher interface, though the read
terminate command is specified, input is not in-
terrupted after 10 characters read. I/O unit or
P.C.B. is defective.
Alternatively, for data read using the FANUC
I/O Link, the master directs the termination of
a read operation, but the slave does not stop
output.
1022
B–62753EN–1/01 14. MEASUREMENT
14 MEASUREMENT
1023
14. MEASUREMENT B–62753EN–1/01
14.1
TOOL LENGTH
MEASUREMENT
(M SERIES)
General
The value displayed as a relative position can be set in the offset memory
as an offset value by a soft key.
Call offset value display screen on the CRT. Relative positions are also
displayed on this screen. Reset the displayed relative position to zero.
Set the tool for measurement at the same fixed point on the machine by
a manual operation. The relative position display at this point shows
difference between the reference tool and the tool measured and the
relative position display value is then set as offset amounts.
ÄÄ ÄÄ
ÄÄ ÄÄ
Reference tool
ÄÄ ÄÄ
ÄÄ ÄÄ
ÄÄ This difference
is set as offset
amount
Fixed point
Reference Item
OPERATOR’S MANUAL III.11.4.2 Tool Length Measurement
(For Machining Center)
(B–62764EN)
1024
B–62753EN–1/01 14. MEASUREMENT
14.2
AUTOMATIC TOOL
LENGTH
MEASUREMENT
(M SERIES) /
AUTOMATIC TOOL
OFFSET (T SERIES)
General When a tool is moved to the measurement position by execution of a
command given to the CNC, the CNC automatically measures the
difference between the current coordinate value and the coordinate value
of the command measurement position and uses it as the offset value for
the tool. When the tool has been already offset, it is moved to the
measurement position with that offset value. If the CNC judges that
further offset is needed after calculating the difference between the
coordinate values of the measurement position and the commanded
coordinate values, the current offset value is further offset.
Signal
Measuring position
reached signals
XAE<X004#0>,
YAE<X004#1>,
ZAE<X004#2>(M series)
XAE<X004#0>,
ZAE<X004#1>(T series)
[Classification] Input signal
[Function] If the measuring position specified by a program command differs from
the measuring position which a tool has reached in practice, that is, the
position at the moment the measuring position reached signal has just
been turned ”1”, the difference in the coordinate value is added to the
current tool compensation value to update the compensation value. The
tool is first fed to the specified measuring position by rapid traverse in a
block where one of the following commands has been specified:
G37 (M series)
G36, G37 (T series)
1025
14. MEASUREMENT B–62753EN–1/01
The tool decelerates and temporarily stops at the distance O before the
measuring position.
The tool then moves to the measuring position at the speed preset by a
parameter no. 6241. If the measuring position reached signal
corresponding to the G code is turned ”1” after the tool has approached
within distance ε of the measuring position and before the tool overshoots
the measuring position by distance ε, the control unit updates the
compensation value and terminates the move command for the block. If
the measuring position reached signal is not turned ”1” even after the tool
has overshot the measuring position by distance ε, the control unit enters
an alarm state and terminates the move command for the block without
updating the compensation value.
Presumed
Feedrate measuring position
Rapid traverse rate
Rapid traverse
Measuring speed
Start point e e
Measuring position reached signal
[Operation] When the signal is turned ”1”, the control unit operates as follows:
Reads the position of the tool along the axis currently specified and
updates the current compensation value based on the difference
between the specified measuring position and the read measuring
position in the following case: When the measuring position reached
signal corresponding to the G code is turned on in a block where G36
(T series) or G37 is specified after the tool is within distance ε of the
measuring position specified by a program and before the tool
overshoots the measuring position by distance ε. The control unit then
stops the tool, and terminates the move command for the block.
Enters an alarm state and terminates the move command for the block
without updating the compensation value in the following case: When
the measuring position reached signal corresponding to the command
is turned ”1” in a block where G36 (T series), G37 is specified after
the tool is within distance γ of the measuring position but before the
tool is within distance ε of the measuring position.
The control unit does not monitor the measuring position reached
signal for its rising edge but monitors the state of the signal. If the
signal remains ”1” when the next corresponding automatic tool length
measurement (automatic tool compensation) is specified, the control
unit enters an alarm state when the tool is within distance γ of the
measuring position.
1026
B–62753EN–1/01 14. MEASUREMENT
NOTE
1 The measuring position reached signal requires at least 10
msec.
2 The CNC directly inputs the measuring position reached
signals from the machine tool; the PMC does not process
them.
3 If automatic tool compensation nor automatic tool length
measurement is not used, the PMC can use the signal
terminals corresponding to the measuring position reached
signal as the general-purpose input signals.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
X004 ZAE XAE
ZAE YAE XAE
Parameter
6241 Feedrate during measurement of automatic tool compensation
Feedrate during measurement of tool length automatic compensation
[Data type] Word type
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 to 15000 6 to 12000
Inch machine 0.1 inch/min 6 to 6000 6 to 4800
Rotation axis 1 deg/min 6 to 15000 6 to 12000
This parameter sets the feedrate during measurement of automatic tool
compensation (T series) and tool length automatic compensation (M
series).
6251 g value on X axis during automatic tool compensation
g value during tool length automatic compensation
6252 g value on Z axis during automatic tool compensation
[Data type] Two–word type
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 1 to 99999999
These parameters set the g value during automatic tool compensation (T
series) or tool length automatic compensation (M series).
1027
14. MEASUREMENT B–62753EN–1/01
CAUTION
Set a radius value irrespective of whether the diameter
programming or the radius programming is specified.
6254 e value on X axis during automatic tool compensation
e value during tool length automatic compensation
6255 e value on Z axis during tool automatic compensation
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] 1 to 99999999
These parameters set the e value during automatic tool compensation (T
series) or tool length automatic compensation (M series).
CAUTION
Set a radius value irrespective of whether the diameter
programming or the radius programming is specified.
Alarm and Message
Number Message Description
080 G37 ARRIVAL SIGNAL In the automatic tool length measure-
NOT ASSERTED ment function (G37), the measure-
ment position reached signal (XAE,
YAE, or ZAE) is not turned on within
an area specified in parameter 6254
(M series) (value ε).
This is due to a setting or operator er-
ror.
G37 ARRIVAL SIGNAL In the automatic tool compensation
NOT ASSERTED function (G36, G37), the measure-
ment position reached signal (XAE or
ZAE) is not turned on within an area
specified in parameter 6254, and
(T series) 6255 (value ε).
This is due to a setting or operator er-
ror.
1028
B–62753EN–1/01 14. MEASUREMENT
Number Message Description
081 OFFSET NUMBER NOT Tool length automatic measurement
FOUND IN G37 (G37) was specified without a H code.
(Automatic tool length measurement
(M series) function) Modify the program.
OFFSET NUMBER NOT Automatic tool compensation (G36,
FOUND IN G37 G37) was specified without a T code.
(Automatic tool compensation func-
(T series) tion) Modify the program.
082 H–CODE NOT ALLOWED H code and automatic tool compensa-
IN G37 tion (G37) were specified in the same
block. (Automatic tool length measure-
(M series) ment function) Modify the program.
T–CODE NOT ALLOWED T code and automatic tool compensa-
IN G37 tion (G36, G37) were specified in the
(T series) same block. (Automatic tool com-
pensation function)
Modify the program.
083 ILLEGAL AXIS COM- In automatic tool length measurement,
MAND IN G37 an invalid axis was specified or the
(M series) command is incremental. Modify the
program.
ILLEGAL AXIS COM- In automatic tool compensation (G36,
MAND IN G37 G37), an invalid axis was specified or
(T series) the command is incremental. Modify
the program.
1029
14. MEASUREMENT B–62753EN–1/01
Note
NOTE
1 Measurement speed, γ, and εare set as parameters.ε must
be positive numbers so that γ>ε.
2 The compensation value is updated by the following
formula:
New compensation value =(Current compensation
value)+[(Current position of the
tool along the specified axis
when the measuring position
reached signal is turned on) –
(specified measuring position)]
The following compensation values are updated:
(1)In a M series, the compensation value corresponding to
the tool compensation number selected by an H code.
When offset memory A is used, the offset value is
changed.
When offset memory B is used, the tool wear
compensation value is changed.
When offset memory C is used, the tool wear
compensation value for the H code is changed.
(2)In a T series, the compensation value corresponding to
the tool compensation number selected by a T code and
to the specified axis (X, Z) in G36, G37.
3 The maximum measuring error is calculated as shown
below.
ERRmax = Fm × 1 × 4
60 1000
ERRmax: Maximum measuring error (mm)
Fm : Measuring feedrate (mm/min)
If Fm = 100 mm/min, for example, ERRmax = 0.007 mm
4 After the measuring position reached signal has been
detected, the tool moves for a maximum of 20 msec, then
stops. Values for calculating the compensation amount,
that is the coordinate of the tool where the tool reached the
measuring position are not those obtained after stop, but
those obtained at the position where the measuring position
reached signal was detected.
The overtravel amount for 20 msec is calculated as follows.
Qmax = Fm × 1 × 1
(20 + Ts)
60 1000
Qmax: Maximum overtravel amount (mm)
Fm : Measuring feedrate (mm/min)
Ts : Servo time constant [msec] (1/loop gain)
1030
B–62753EN–1/01 14. MEASUREMENT
Reference item
OPERATOR’S MANUAL II.15.2 AUTOMATIC TOOL LENGTH MEA-
(For Machining Center) SUREMENT (G37)
(B–62764EN)
OPERATOR’S MANUAL II.15.6 AUTOMATIC TOOL OFFSET (G36, G37)
(For Lathe) (B–62754EN)
1031
14. MEASUREMENT B–62753EN–1/01
14.3
SKIP FUNCTION
14.3.1
Skip Function
General Linear interpolation can be commanded by specifying axial move
following the G31 command, like G01. If an external skip signal is input
during the execution of this command, execution of the command is
interrupted and the next block is executed.
The skip function is used when the end of machining is not programmed
but specified with a signal from the machine, for example, in grinding. It
is used also for measuring the dimensions of a workpiece.
The coordinate values when the skip signal is turned on can be used in a
custom macro because they are stored in the custom macro system
variable #5061 to #5068, as follows:
#5061 X axis coordinate value
#5062 Z axis coordinate value
#5063 3rd axis coordinate value
:
:
#5068 8th axis coordinate value
Signal
Skip Signal
SKIP<X004#7>
SKIPP<G006#6>
(T series) [Classification] Input signal
[Function] This signal terminates skip cutting. That is, the position where a skip
signal turns to ”1” in a block containing G31 is stored in a custom macro
variable, and the move command of the block is terminated at the same
time.
[Operation] When a skip signal turns to “1”, the control unit functions as described
below.
(1) When a block contains a skip cutting command G31, the control unit
reads and stores the current position of the specified axis at that time.
The control unit stops the axis, then cancels the remaining distance
that the block was supposed to be moved.
(2) The skip signal is monitored not for a rising edge, but for its state. So,
if a skip signal continues to be “1”, a skip condition is assumed to be
satisfied immediately when the next skip cutting is specified.
1032
B–62753EN–1/01 14. MEASUREMENT
NOTE
1 The skip signal requires at least 10 msec.
2 The CNC directly reads the skip signal SKIP<X004#7> from
the machine tool; the PMC no longer requires to process the
signal.
3 If the skip function G31 is not used, the PMC can use the
signal terminal SKIP<X004#7> corresponding to the skip
signal as a general purpose input signal.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
X004 SKIP
#7 #6 #5 #4 #3 #2 #1 #0
G006 SKIPP
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
6200 SKF SK0 GSK
SKF SK0
[Data type] Bit
SKF Dry run, override, and automatic acceleration/deceleration for G31 skip
command
0 : Disabled
1 : Enabled
SK0 This parameter specifies whether the skip signal is made valid under the
state of the skip signal SKIP (bit 7 of X004) and the multistage skip
signals (bits 0 to 7 of X004) (for the T series only).
0 : When these signals are 1, they are assumed to be input (skip).
1 : When these signals are 0, they are assumed to be input (skip).
GSK In skip cutting (G31), the signal SKIPP (bit 6 of G006) is:
0 : Not used as a skip signal.
1 : Used as a skip signal.
Alarm and message
Number Message Description
035 CAN NOT COMMANDED Skip cutting (G31) was specified in
G31 tool nose radius compensation mode.
(T series) Modify the program.
036 CAN NOT COMMANDED Skip cutting (G31) was specified in
G31 cutter compensation mode.
(M series) Modify the program.
1033
14. MEASUREMENT B–62753EN–1/01
Warning
WARNING
Disable feedrate override, dry run, and automatic
acceleration/deceleration (enabled with parameter No.
6200#7 SKF=1) when the feedrate per minute is specified,
allowing for reducing an error in the position of the tool when
a skip signal is input. These functions are enabled when the
feedrate per rotation is specified.
Note
NOTE
1 The G31 block is set to G01 mode. The feedrate is specified
by an F code.
2 When the measuring motion is made by utilizing the skip
signal, program a constant feedrate; otherwise, if the
feedrate changes, the measuring error will be noticeable.
With a constant feedrate, the maximum measuring error can
be calculated as follows:
ERRmax = Fm × 1 × 4
60 1000
ERRmax : Maximum measuring error (mm or inch)
Fm : Measuring feedrate (mm/min or inch/min)
Overtravel amount Qmax after skip signal has been turned
to ”1” is calculated by the following:
Qmax = Fm × 1 × 1
(20#1 + Tc + Ts)
60 1000
Qmax : Overtravel amount (mm or inch)
Fm : Feedrate (mm/min or inch/min)
Tc : Cutting time constant (ms) (Normally 0)
Ts : Servo time constant (ms) (1/1000 loop gain)
#1 : The value becomes 28 when the skip signal SKIPP
<G006#6> is used. (Also it changes according to
the precessing time of ladder program).
Reference item
OPERATOR’S MANUAL II.4.11 SKIP FUNCTION(G31)
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.11 SKIP FUNCTION(G31)
(For Lathe) (B–62754EN)
1034
B–62753EN–1/01 14. MEASUREMENT
14.3.2
High–speed Skip
Signal
General The skip function operates based on a high-speed skip signal (HDI0 –
HDI7 : connected directly to the NC; not via the PMC) instead of an
ordinary skip signal (X004#7). In this case, up to eight signals can be
input.
Delay and error of skip signal input is 0 - 2 msec at the NC side (not
considering those at the PMC side).
This high-speed skip signal input function keeps this value to 0.1 msec
or less, thus allowing high precision measurement.
Acceleration / The skip function causes the NC to memorize the “current position” of
Deceleration and Servo the tool when a skip signal is input. However, the “current position”
Delay Compensation includes a delay in the servo system. In other words, the ”current
(Type A/B) position” deviates by the distance corresponding to the servo delay from
the position where the tool actually was when the skip signal was input.
This deviation can be calculated from the positional error in the servo
system and the number of remaining pulses due to feedrate acceleration/
deceleration in the NC. Taking this deviation into account eliminates the
necessity to include the servo delay in a measurement error.
The deviation of the “current position” can be compensated for by either
of the following two types, using parameter SEA (bit 0 of parameter No.
6201) or parameter SEB (bit 1 of parameter No. 6201).
(1) Type A: The deviation is calculated from the cutting time constant
and the servo time constant (loop gain).
(2) Type B: The deviation is assumed to be a sum of the number of
remaining pulses due to acceleration/deceleration caused
when the skip signal is turned on, and the positional error.
Direction in which the tool
moves
High–speed
skip signal
Pnc
Q P
Position where Position of the tool when
the tool actually the skip signal was input
stopped Origin of the coordinate
system
Pnc:Position where the tool actually stopped after the skip signal was
input [mm/inch]
1035
14. MEASUREMENT B–62753EN–1/01
P: Distance to be measured [mm/inch]
Q: Servo delay [mm/inch]
Under the conditions shown above, the NC calculates the following
equation using parameter SEA (bit 0 of parameter No. 6201) or SEB (bit
1 of parameter No. 6201):
P = Pnc – Q
For type A (SEA), the deviation is calculated by:
Q = Fm x 1/60 x ( x Tc/1000 + Ts/1000)
where
Fm: Feedrate [mm/min or inch/min]
Tc: Cutting time constant [ms]
Parameter No. 1622: Exponential acceleration/deceleration
Parameter No. 1628: Linear acceleration/deceleration after
interpolation
If parameter SKF (bit 7 of parameter No. 6200) = 0, Tc = 0.
Ts: Servo time constant [ms]
Assuming that the loop gain (parameter No. 1825) is G (unit: 1/s):
Ts = 1000/G
α: = 1 Exponential acceleration/deceleration
= 1/2 Linear acceleration/deceleration after interpolation
NOTE
For type A (parameter SEA (No. 6201 #0)=1), the skip signal
must be turned on when the tool moves at constant
feedrate.
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B–62753EN–1/01 14. MEASUREMENT
Signal
High Speed Skip Staus
Signal
HDO0 to HDO7<F122>
[Classification] Output signal
[Function] This signal informs the PMC of the input status of the high-speed skip
signal. The signal-to-bit correspondence is as follows:
High-speed skip signal Bit name
HDI0 HDO0
HDI1 HDO1
HDI2 HDO2
HDI3 HDO3
HDI4 HDO4
HDI5 HDO5
HDI6 HDO6
HDI7 HDO7
[Output condition] Each bit is set to 1 when:
The corresponding high-speed skip signal is logical 1.
Each bit is set to 0 when:
The corresponding high-speed skip signal is logical 0.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F122 HDO7 HDO6 HDO5 HDO4 HDO3 HDO2 HDO1 HDO0
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
6200 SRE HSS
[Data type] Bit
HSS
0 : The skip function does not use high-speed skip signals.
1 : The skip function uses high-speed skip signals.
SRE When a high-speed skip signal is used:
0 : The signal is considered to be input at the rising edge (0 ³ 1).
1 : The signal is considered to be input at the falling edge (1 ³ 0).
1037
14. MEASUREMENT B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
6201 IGX SEB SEA
[Data type] Bit
SEA When a high speed skip signal goes on while the skip function is used,
acceleration/deceleration and servo delay are:
0 : Ignored.
1 : Considered and compensated (type A).
SEB When a high speed skip signal goes on while the skip function is used,
acceleration/deceleration and servo delay are:
0 : Ignored.
1 : Considered and compensated (type B).
IGX When the high-speed skip function is used, SKIP (bit 7 of X004), SKIPP
(bit 6 of G006), and +MIT1 to –MIT2 (bits 2 to 5 of X004) are:
0 : Enabled as skip signals.
1 : Disabled as skip signals.
NOTE
SKIPP (bit 6 of G006) and +MIT1 to –MIT2 (bits 2 to 5 of
X004) are enabled only when bit 0 (GSK) of parameter No.
6200 is set to 1 and bit 3 (MIT) of parameter No. 6200 is set
to 1. Note also that these signals are enabled only for the
T series.
#7 #6 #5 #4 #3 #2 #1 #0
6202 1S8 1S7 1S6 1S5 1S4 1S3 1S2 1S1
1S1A1S8
Specify which high-speed skip signal is enabled when the G31 skip
command is issued. The bits correspond to the following signals:
0 : The skip signal corresponding to the bit is disabled.
1 : The skip signal corresponding to the bit is enabled.
1S1 HDI0
1S2 HDI1
1S3 HDI2
1S4 HDI3
1S5 HDI4
1S6 HDI5
1S7 HDI6
1S8 HDI7
NOTE
HDI0 to HDI7 are high-speed skip signals.
Reference item
CONNECTION MANUAL (Hardware) 7.8 HIGH SPEED DI SIGNAL INTERFACE
(B–62753EN)
1038
B–62753EN–1/01 14. MEASUREMENT
14.3.3
Multi–step Skip
(T Series)
General In a block specifying P1 to P4 after G31, the multistage skip function
stores coordinates in a custom macro variable when a skip signal (8
points) or high-speed skip signal (8 points) is turned on.
Also in a block specifying Q1 to Q4 after G04, the multistage skip
function skips a dwell when the skip signal (8 points) or high speed skip
signal (8 points) has turned on.
A skip signal from equipment such as a fixed-dimension size measuring
instrument can be used to skip programs being executed.
In plunge grinding, for example, a series of operations from rough
machining to spark-out can be performed automatically by applying a
skip signal each time rough machining, semi-fine machining, fine-
machining, or spark-out operation is completed.
Signal
Skip signal
SKIP, SKIP2 to SKIP8
<X004>
[Classification] Input signal
[Function] These signals terminate skip cutting. That is, the position where a skip
signal turns to ”1” in a command program block containing G31P1 (or
G31), G31P2, or G31P3, G31P4 is stored in a custom macro variable, and
the move command of the block is terminated at the same time.
Furthermore, in a block containing G04, G04Q1, G04Q2, G04Q3 or
G04Q4, the dwell command of the block is terminated.
In either case, until all other commands (such as miscellaneous functions)
of the block are completed, machining never proceeds to the next block.
Which of the eight skip signals is applicable to blocks containing the G
codes can be determined by parameter (no. 6202 to 6206). The eight skip
signals can correspond to the G codes on a one-to-one basis. One skip
signal can also be made applicable to multiple G codes. Conversely,
multiple skip signals can be made applicable to one G code.
[Operation] When a skip signal turns to ”1”, the control unit functions as described
below.
(1) When a block contains a G code from (G31, G31P1 to P4) for skip
cutting, and the skip signal is made applicable by parameter setting to
the command, the control unit reads and stores the current position of
the specified axis at that time. The control unit stops the axis, then
cancels the remaining distance that the block was supposed to be
moved.
(2) When a block contains a G04, or G04Q1 to Q4 code for dwell, and the
skip signal is made applicable by parameter setting to the command,
the control unit stops dwell operation, and cancels any remaining
dwell time.
1039
14. MEASUREMENT B–62753EN–1/01
(3) The skip signal is monitored not for a rising edge, but for its state. So,
if a skip signal continues to be ”1”, a skip condition is assumed to be
satisfied immediately when the next skip cutting or dwell operation is
specified.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
X004 ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE
SKIP (T series)
SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7
ESKIP ZAE YAE XAE
SKIP SKIP5 SKIP4 SKIP3 (M series)
SKIP6 SKIP2 SKIP8 SKIP7
WARNING
1 SKIP2 to SKIP6 are at the same addresses as skip signal
ESKIP (axis control by PMC) and axial manual feed
interlock signals +MIT1, –MIT1, +MIT2, and –MIT2 (direct
input B for tool compensation measurements). Be careful
when using both. (T series)
2 SKIP2 and SKIP6 to SKIP8 are at the same addresses as
skip signal ESKIP (axis control by PMC) and measurement
position arrival signal XAE, YAE, and ZAE (tool length
automatic measurement). Be careful when using both. (M
series)
CAUTION
If the automatic tool compensation option is used, SKIP5 to
SKIP8 cannot be used.
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
6200 SLS HSS
[Data type] Bit
HSS
0 : The skip function does not use high-speed skip signals.
1 : The skip function uses high-speed skip signals.
SLS
0 : The multi–step skip function does not use high-speed skip signals
while skip signals are input.
1 : The multi–step skip function uses high-speed skip signals while skip
signals are input.
NOTE
Skip signals (SKIP and SKIP2 to SKIP8) do not depend on
the setting of this parameter. They are always enabled.
1040
B–62753EN–1/01 14. MEASUREMENT
#7 #6 #5 #4 #3 #2 #1 #0
6202 1S8 1S7 1S6 1S5 1S4 1S3 1S2 1S1
6203 2S8 2S7 2S6 2S5 2S4 2S3 2S2 2S1
6204 3S8 3S7 3S6 3S5 3S4 3S3 3S2 3S1
6205 4S8 4S7 4S6 4S5 4S4 4S3 4S2 4S1
6206 DS8 DS7 DS6 DS5 DS4 DS3 DS2 DS1
[Data type] Bit
1S1A1S8, 2S1A2S8, 3S1A3S8, 4S1A4S8, DS1ADS8
Specify which skip signal is enabled when the skip command (G31, or
G31P1 to G31P4) and the dwell command (G04, G04Q1 to G04Q4) are
issued with the multi–step skip function.
The following table shows the correspondence between the bits, input
signals, and commands.
The settings of the bits have the following meanings:
0 : The skip signal corresponding to the bit is disabled.
1 : The skip signal corresponding to the bit is enabled.
Multi–step skip function
Command G31
G31P2 G31P2 G31P4
Input G31P1 G04
G04Q2 G04Q2 G04Q4
signal G04Q1
SKIP/HDI0 1S1 2S1 3S1 4S1 DS1
SKIP2/HDI1 1S2 2S2 3S2 4S2 DS2
SKIP3/HDI2 1S3 2S3 3S3 4S3 DS3
SKIP4/HDI3 1S4 2S4 3S4 4S4 DS4
SKIP5/HDI4 1S5 2S5 3S5 4S5 DS5
SKIP6/HDI5 1S6 2S6 3S6 4S6 DS6
SKIP7/HDI6 1S7 2S7 3S7 4S7 DS7
SKIP8/HDI7 1S8 2S8 3S8 4S8 DS8
NOTE
HDI0 to HDI7 are high-speed skip signals.
1041
14. MEASUREMENT B–62753EN–1/01
Note
NOTE
The skip cutting commands G31 P1, G31 P2, G31 P3, and
G31 P4 are all identical, except that they correspond to
different skip signals. The tool moves along the specified
axis until the SKIP signal is set to “1” or the end point of the
specified movement is reached, while performing linear
interpolation. The feedrate is specified in the program. G31
is the same as G31 P1.
Dwell commands G04, G04 Q1, G04 Q2, G04 Q3, and G04
Q4 are also identical, except that they correspond to
different skip signals.
When no Qn command follows the G04 command, and
when DS1 to DS8, bit 0 to bit 7 of parameter No. 6206, are
not set, dwell is not skipped.
Reference item
OPERATOR’S MANUAL II.4.12 Multi–step Skip (G31)
(For Machining Center)
(B–62764EN)
OPERATOR’S MANUAL II.4.12 Multi–step Skip (G31)
(For Lathe) (B–62754EN)
1042
B–62753EN–1/01 14. MEASUREMENT
14.3.4
Torque Limit Skip
(T Series)
General Specifying a move command after G31 P99 (or G31 P98) with a motor
torque limit set (for example, specifying a torque limit on the PMC
window) allows the same cutting feed as that specified with G01 to be
performed.
While the tool is moved with a motor torque limit set during cutting feed,
skip is performed when a signal indicating that the motor torque limit has
been reached is input as a result of an operation such as pushing something
against the motor.
Basic operations When the motor torque limit is reached or the SKIP signal <X0004#7>
is input during the execution of G31 P99, the execution of the next block
starts without executing the remaining portion of the move command.
When the motor torque limit is reached during the execution of G31 P98,
the execution of the next block starts without executing the remaining
portion of the move command. (The SKIP signal does not affect the
execution of G31 P98.)
When no torque limit is specified before executing G31 P99 or P98, the
move command is executed without performing the skip operation.
For G31 P99 and P98, the coordinate, indicating the position to which the
tool is to be positioned after skip, is stored in the system variable of the
custom macro.
Alarm No. 244 occurs if errors have accumulated to an amount (32767)
that cannot be corrected in one distribution before the
torque–limit–reached signal is input during the execution of G31 P99 or
P98.
Signal
Torque limit reached
signals
TRQL1 to TRQL8 <F114>
[Classification] Output signal
[Function] Indicates that the torque limit has been reached.
[Output condition] Set to “1” when:
· The torque limit has been reached for the corresponding axis.
Set to “0” when:
· The torque limit has not been reached for the corresponding axis
Numbers 1 to 8 indicate the corresponding axis numbers.
1043
14. MEASUREMENT B–62753EN–1/01
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
F114 TRQL8 TRQL7 TRQL6 TRQL5 TRQL4 TRQL3 TRQL2 TRQL1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
6201 TSA TSE
[Data type] Bit type
TSE When a skip operation is performed by the G31 P99 or P98 command used
to specify torque limit skip:
0 : Corrects servo errors. (1)
1 : Does not correct servo errors. (2)
TSA Selects the axes to be monitored for whether the torque limit has been
reached during the execution of the G31 P99 or 98 command used to
specify torque limit skip:
0 : Monitors all axes.
1 : Monitors the axes specified by G31 P99 or P98.
200
Position stored
Position stored in the system
in the system variable when
variable when TSE = 1
TSE = 0
100
(1) Error amount (2)
Feed stops Torque limit Specified value
100 200 300 400 500
1044
B–62753EN–1/01 14. MEASUREMENT
Alarm and message
Number Message Description
015 TOO MANY AXES COM- In the block including the command
MANDED for the skip function (G31 P99/P98),
to be executed under the control of
the torque limit reach signal, no axis
move command is specified, or two or
more axes are specified.
In a single block, specify one axis
only.
244 P/S ALARM When the skip function to be
executed under the control of the
torque limit reach signal is enabled,
an error value (32767) that exceeds
the maximum return value that can be
handled with a single distribution is
detected before input of the torque
limit reach signal.
Retry the processing after changing
the axis feedrate, torque limit, or other
conditions.
Warning
WARNING
Specify a torque limit before G31 P99/P98. If G31 P99/P98
is executed with no torque limit specified, the move
command is executed without a skip operation.
Caution
CAUTION
1 When G31 P99 is specified, the SKIP signal causes a skip
operation. However, avoid using the high–speed skip
operation.
2 Before specifying G31 P99/P98, cancel tool–tip radius
compensation with G40.
3 Set the SKF bit (bit 7 of parameter No. 6200) to 0 to disable
the dry run, override, and automatic
acceleration/deceleration functions for the G31 skip
command.
Reference item
OPERATOR’S MANUAL II.4.13 TORQUE LIMIT SKIP
(For Lathe) (B–62754EN)
1045
14. MEASUREMENT B–62753EN–1/01
14.3.5
Continuous
High–speed Skip
Function (M series)
General The continuous high–speed skip function enables reading of absolute
coordinates by using the high–speed skip signals (HD 10 to HD17). Once
a high–speed skip signal has been input in a G31P90 block, absolute
coordinates are read into custom macro variables #5061 to #5068. The
input of a skip signal does not stops axial movement, thus enabling
reading of the coordinates of two or more points.
The rising and falling edges of the high–speed skip signal can be used as
a trigger, depending on the parameter BHIS (No. 6201#5) setting.
See ”14.3.2 High–speed Skip Signal” for details of high–speed skip
signal.
Explanations
Custom macro variables Once a high–speed skip signal has been input in a G31P90 block, absolute
coordinates are read into custom macro variables #5061 to #5068. These
variables are immediately updated once the tool reaches the next skip
position. The feedrate must, therefore, be specified such that the tool does
not reach the next skip position before the application completes reading
of the variables. The PMC program must be created to satisfy this
condition.
#5061 Coordinate along the first axis
#5062 Coordinate along the second axis
#5063 Coordinate along the third axis
#5068 Coordinate along the eighth axis
High–speed skip signal This function is enabled only when a high–speed skip signal is used.
The high–speed skip signal to be used is selected with bits 0 to 7 of
parameter No. 6208 (9S1 to 9S8).
End of block The G31P90 block is terminated when the tool reaches the end point.
Application (Example)
(1) Reads custom macro variables, using the PMC window function.
(2) Saves the values in the PMC data table (address D).
(The PMC window function cannot be used to save data.)
(3) An execution or auxiliary macro is used for computation. They can
directly read PMC address D, using the address function.
Limitations
Controlled axes Only one axis can be specified in the block for the continuous high–speed
skip function (G31P90). If two or more axes are specified, P/S alarm No.
5068 is issued.
Signal See Subsec. 14.3.2
1046
B–62753EN–1/01 14. MEASUREMENT
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
6200 SRE HSS
[Data type] Bit type
HSS 0 : The skip function does not use high-speed skip signals.
1 : The skip function uses high-speed skip signals.
SRE When a high-speed skip signal is used:
0 : The signal is considered to be input at the rising edge (0 ³ 1).
1 : The signal is considered to be input at the falling edge (1 ³ 0).
#7 #6 #5 #4 #3 #2 #1 #0
6201 CSE SEB SEA
[Data type] Bit
SEA When a high speed skip signal goes on while the skip function is used,
acceleration/deceleration and servo delay are:
0 : Ignored.
1 : Considered and compensated (type A).
SEB When a high speed skip signal goes on while the skip function is used,
acceleration/deceleration and servo delay are:
0 : Ignored.
1 : Considered and compensated (type B).
NOTE
Compensation can be performed in either of two ways: type
A or type B. The skip signal of the skip function causes the
NC to store the current position. The current position,
stored in the NC, is subject to the servo delay and differs
from the machine position by an amount corresponding to
the servo delay. This difference can be determined from the
position error of the servo system and the accumulated
pulses caused by feed acceleration/deceleration executed
by the NC. Provided this difference is considered, the servo
delay need not be considered as a measurement error. The
difference can be reduced by applying either of the following
methods, as determined by the parameter settings.
1) Type A:
A value calculated from the cutting time constant and
servo time constant (loop gain) is taken as the difference.
2) Type B:
The value calculated from the position error and the
accumulated pulses caused by
acceleration/deceleration, when the skip signal is
enabled, is taken as the difference.
CSE For continuos high–speed skip command G31 P90, high–speed skip
signals are :
0 : Effective at either a rising or falling edge (depending on the setting of
bit 6 (SRE) of parameter 6200)
1 : Effective for both the rising and falling edges
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14. MEASUREMENT B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
6208 9S8 9S7 9S6 9S5 9S4 9S3 9S2 9S1
[Data type] Bit type
9S1 to 9S8 Specify valid high–speed skip signals for high–speed skip command
G31P90. The bits correspond to signals as follows:
9S1 HDI0
9S2 HDI1
9S3 HDI2
9S4 HDI3
9S5 HDI4
9S6 HDI5
9S7 HDI6
9S8 HDI7
Set each bit as follows:
0 : The corresponding skip signal is invalid.
1 : The corresponding skip signal is valid.
6220 Period during which input is ignored for continuous high–speed skip signal
[Data type] Byte type
[Unit of data] 8 ms
[Valid data range] 3 to 127 ( 8 ms)
If a value that falls outside this range is specified, 3 ( 8 ms) is assumed.
This parameter specifies the period that must elapse between a
high–speed skip signal being input and input of the next high–speed skip
signal being enabled, for the continuous high–speed skip function. This
parameter is used to ignore chattering in skip signals.
(Example 1: Time interval specified when CSE (bit 5 of parameter No.
6201) = 0)
Time interval during which signals are ignored (parameter No. 6220)
High–speed skip signal
This portion is ignored.
(Example 2: Time interval specified when CSE (bit 5 of parameter No.
6201) = 1)
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B–62753EN–1/01 14. MEASUREMENT
Time interval during which signals are ignored (parameter No. 6220)
High–speed skip signal
These portions are ignored.
Alarm and message
Number Message Contents
5068 G31 P90 FORMAT No axis is specified for movement.
ERROR Two or more axes were specified for move-
ment.
Reference item
OPERATOR’S MANUAL II.4.16 Continuous high–speed skip signal (G31)
(For Machining Center)
(B–62764EN)
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14. MEASUREMENT B–62753EN–1/01
14.4
ENTERING
COMPENSATION
VALUES
14.4.1
Input of Offset Value
Measured A (T series)
General This is a function of setting an offset value by key-inputting a workpiece
diameter manually cut and measured from the MDI keyboard.
First the workpiece is cut in the longitudinal or in the cross direction
manually. When the position record signal is turned ”1” (prepare a button
on the machine operator’s panel) on completion of the cutting, the work-
piece coordinate value of X axis and Z axis at that time is recorded in the
CNC. Then, withdraw the tool, stop the spindle, and measure the diame-
ter if the cutting was on the longitudinal direction or measure the distance
from the standard face if the cutting was on the facing. (The standard face
is made as Z = 0.) When the measured value is entered on the offset value
display screen, NC inputs the difference between the input measured
value and the coordinate value recorded in NC, as the offset value of the
offset number.
If you release the tool without moving the tool in the axis along which an
offset value is entered but moves the tool along the other axis, an offset
value can be set without using the position record signal.
The workpiece coordinate system can be shifted using the technique of
directly inputting the measured value for offset. This technique is used
when the coordinate system planned in the program does not match with
the coordinate system actually set.
The procedures are the same as those for direct input for offset, except a
difference of using the standard tool on the work shift screen.
Signal
Position record signal (PRC)
<G040#6>
[Classification] Input signal
[Function] This signal is prepared for the function of input of offset value measured
A. It is used to store in the control unit the data on the positions of the
tool for tentative cutting. After measuring a dimension of the workpiece,
input the measured value by the specified manual operation. The
difference is then stored as the specified tool compensation value.
[Operation] The control unit stores the current position along X and Z axes when the
signal turns to “1”.
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B–62753EN–1/01 14. MEASUREMENT
NOTE
To use this signal, set parameter PRC (No.5005#2) to 1.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G040 PRC
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
5005 PRC
[Data type] Bit
PRC Direct input of tool offset value and workpiece coordinate-system shift
value
0 : Not use a PRC signal
1 : Uses a PRC signal
Reference item
OPERATOR’S MANUAL III.11.4.2 Direct Input of Tool Offset Measured
(For Lathe) (B–62754EN)
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14. MEASUREMENT B–62753EN–1/01
14.4.2
Input of Tool Offset
Value Measured B
(T series)
General
When the touch sensor is provided, the tool offset value is automatically
settable in the tool offset memory, by moving the tool to make contact
with the touch sensor during manual operation. The workpiece
coordinate system shift amount is also automatically settable.
Touch sensor This touch sensor makes contact in two directions in each axis, and
outputs four signals when it detects a tool contact. The contact faces are
selected according to the tool nose figures to be measured.
a) +MIT1 (+MITX) : Contact to X-axis (+) contact face (Contact
in X + direction)
b) –MIT1 (–MITX) : Contact to X-axis (–) contact face (Contact
in X – direction)
c) +MIT2 (+MITZ) : Contact to Z-axis (+) contact face (Contact
in Z + direction)
d) –MIT2 (–MITZ) : Contact to Z-axis (–) contact face (Contact
in Z – direction)
X axis (–) contact face
(–MIT1)
Z axis (+) con- Z axis (–) contact
tact face face
(+MIT2) (–MIT2)
+X
X axis (+) contact face
(+MIT1)
+Z
Touch sensor
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B–62753EN–1/01 14. MEASUREMENT
Setting tool offset value Determine a specific point on the machine tool as the measuring reference
position. In advance, set the distance from this point to the measuring
position (contact face of the touch sensor) as a reference value, using
parameter nos. 5015-5018. Select the tool whose offset value is to be
measured, and bring it to touch the sensor, receiving a contact detection
signal (tool compensation value write signal). The mechanical coordinate
value is the distance from the tool nose position of the measuring tool at
the mechanical reference (home) position to the measuring position; set
the difference between this value and the reference value (parameter
setting) into the tool offset value memory as the tool geometry offset
value. The corresponding tool wear offset value becomes 0.
(Tool offset value to be set)
= (Mechanical coordinate value when tool compensation value write
signal has become “1”) – (Reference value (parameter value)
corresponding to the tool compensation value write signal)
The tool offset value to be set differs according to the method of
determining the measuring reference position.
Example 1 The difference between the reference tool nose tip position and the
measuring tool nose tip position is settable as the tool offset value. Define
the reference tool nose tip position at the mechanical reference position
(machine zero position) as the measuring reference position, then set the
distances Xp, Zp, Xm, Zm, from the measuring reference position to the
contact faces of the sensor as parameters.
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14. MEASUREMENT B–62753EN–1/01
(0,0) Measuring reference
OFSX position (reference tool
Xm nose position at the me-
chanical reference posi-
X axis (–) contact face (0,0) tion)
Xt
Measuring tool nose
Xp position at the me-
chanical reference
position
Z axis (–) contact face
OFSZ
Zt
+X
Zm
+Z Zp
XP : Distance from the measuring reference position to X-axis (+) contact face (parameter
no. 5015)
Xm : Distance from the measuring reference position to X-axis (–) contact face (parameter
no. 5016)
Zp : Distance from the measuring reference position to Z-axis (+) contact face (parameter
no. 5017)
Zm : Distance from the measuring reference position to Z-axis (–) contact face (parameter
no. 5018)
Xt : X-axis direction moving distance of the measuring tool up to the contact face of sensor
(X-axis machine coordinate value)
Zt : Z-axis direction moving distance of the measuring tool up to the contact face of sensor
(Z-axis machine coordinate value)
(when Xt and Zt touch the X-axis (–) contact face and Z-axis (–) contact face in the
above figure)
OFSx : Tool offset value to be set (X-axis): OFSx = Xt - Xm
OFSz : Tool offset value to be set (Z-axis): OFSz = Zt - Zm
When the reference tool nose tip position is set as the measuring reference position
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B–62753EN–1/01 14. MEASUREMENT
Example 2 The measuring reference point may be an imaginary point (imaginary
point zero), as shown in the figure below. The difference between the
imaginary zero point and the measuring tool nose tip position at the
mechanical reference point is settable as the tool offset value of the
measuring tool, by setting the distances from the imaginary zero point to
the respective contact faces as parameters.
Machine
Zt
zero point
OFSZ
Xt (0 , 0) Measuring tool nose
position at the
mechanical
+X reference position
+Z
Xm OFSx
Zm
Zp Xp
Measuring reference position
(Imaginary zero point)
When the imaginary zero position is set as the measuring reference position
Setting the workpiece The workpiece coordinate system shift amount for the Z-axis is settable
coordinate system shift as follows: Bring the tool to touch the workpiece end face. Subtract the
amount tool geometry offset value of the tool (the value shifted in the coordinate
system by the tool geometry offset) from the machine coordinate value
(the distance from the measuring tool nose tip position at the mechanical
reference position (machine zero point) to the workpiece end face).The
result is set as the workpiece coordinate system shift value.
(Z axis workpiece coordinate system shift amount to be set
(EXOFSz) )
= (Z axis tool geometry offset value of the corresponding tool
(OFSz)) – (Z axis machine coordinate value(Zt))
Using the above methods, the workpiece coordinate system is set with
the workpiece end face (the contact point of the sensor) specified as
the programmed zero point of the workpiece coordinate system of the
Z-axis.
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14. MEASUREMENT B–62753EN–1/01
Machine
+X zero point
Zt
+Z OFSZ
–EXOFSZ (0,0) Measuring tool nose
position at the mechani-
OFSX cal machine position
Workpiece coordinate
system zero point
(programmed zero point)
EXOFSz : Workpiece coordinate system shift amount to be set
OFSz : Tool geometry offset value
Zt : Mechanical coordinate value (Distance to the workpiece end face)
Setting of workpiece coordinate system shift amount
To deviate the programmed zero point of the workpiece coordinate
system from the workpiece end face, such as adding a cutting
allowance, use the incremental input of the workpiece coordinate
system shift amount in MDI operation. By setting the distance from
the programmed zero point to the workpiece end face with a sign, the
numeric value input is added to the preset amount.
+X
EXOFSZ(NEW)
Cutting
allowance
W EXOFSZ(OLD)
Workpiece coordinate system
programmed zero point
+Z
Imaginary zero point
EXOFSZ(OLD) : Workpiece coordinate system shift amount being set by the
function of input of tool offset value measured B
W : Cutting allowance (incremental input value)
EXOFSZ(NEW) : Workpiece coordinate system shift amount after adding the
cutting allowance.
Setting of cutting allowance
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B–62753EN–1/01 14. MEASUREMENT
Basic Procedure to Set 1 Execute manual reference position return.
Tool Offset Value By executing manual reference position return, a machine coordinate
system is established.
The tool offset value is computed on the machine coordinate system.
2 Select manual handle mode or manual continuous feed mode and set
the tool compensation value write mode select signal GOQSM to ”1”.
The CRT display is automatically changed to the tool offset screen
(geometry), and the ”OFST” indicator starts blinking in the status
indication area in the bottom of the screen, which informs that the tool
compensation value writing mode is ready.
3 Select a tool to be measured.
4 When the cursor does not coincide with the tool offset number desired
to be set, move the cursor to the desired offset number by page key and
cursor key.
Besides, the cursor can also be coincided with the tool offset number
desired to set automatically by the tool offset number input signals
(when parameter QNI(No.5005#5)=1).
In this case, the position of the cursor cannot be changed on the tool
compensation screen using page keys or cursor keys.
5 Near the tool to the sensor by manual operation.
6 Place the tool edge to a contacting surface of the sensor by manual
handle feed.
Bring the tool edge in contact with the sensor. This causes the tool
compensation value writing signals (+MIT1, –MIT1, +MIT2 or
–MIT2) to input to CNC.
The tool compensation value writing signal is set to ”1”, and the :
The axis is interlocked in this direction and its feeding is stopped.
The tool offset value extracted by the tool offset memory (tool
geometry offset value) which corresponds to the offset number
shown by the cursor is set up.
7 For both X-axis and Z-axis, their offset value are set by the operations
5 and 6.
8 Repeat operations 3 to 7 for necessary tools.
9 Set the tool compensation value writing mode signal GOQSM to ”0”.
The writing mode is canceled and the blinking ”OFST” indicator light
goes off.
Basic Procedure to Set 1 Set the tool geometry offset values of each tool in advance.
Workpiece Coordinate 2 Execute manual reference position return.
Shift Value By executing manual reference position return, the machine
coordinate system is established.
The workpiece coordinate system shifting amount is computed based
on the machine coordinate system of the tool.
3 Set the workpiece coordinate system shifting amount writing mode
select signal WOQSM to “1”.
The CRT display is automatically switches to the workpiece shifting
screen, the ”WFST” indicator starts blinking at the status indicator
area in the bottom of the screen, which inform that the workpiece
coordinate system shifting amount writing mode is ready.
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14. MEASUREMENT B–62753EN–1/01
4 Select a tool to be measured.
5 Check tool offset numbers.
The tool offset number corresponding to the tool required for
measurement, shall be set in the parameter (No.5020) in advance.
Besides the tool offset number can be set automatically by setting the
tool offset number input signal (with parameter QNI(No.5005#5)=1).
6 Manually approach the tool to an end face of the workpiece.
7 Place the tool edge to the end face (sensor) of the workpiece by
manual handle feed.
When the tool edge contacts with the end face of the workpiece, input
the workpiece coordinate system shift amount signal WOSET.
The workpiece coordinate system shifting amount on the Z–axis is
automatically set.
8 Release the tool.
9 Set the workpiece coordinate system shift amount write mode select
signal WOQSM to ”0”.
The writing mode is canceled and the blinking ”WSFT” indicator
light goes off.
Signal
Tool offset write mode
select signal
(GOQSM <G039#7>)
[Classification] Input signal
[Function] Selects the mode for writing tool compensation.
[Operation] When this signal is turned ”1” in a manual operation mode, the mode for
writing tool compensation is selected. The control unit then automatically
switches the screen displayed on the CRT to the tool geometry
compensation screen and blinks the OFST status display in the bottom of
the screen to notify that the mode has been changed to the mode for
writing tool compensation.
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B–62753EN–1/01 14. MEASUREMENT
Tool offset write signal
+MIT1, +MIT2
<X004#2, #4>
–MIT1, –MIT2
<X004#3, #5> [Classification] Input signal
[Function] Each of these signals inhibits the tool from being fed along the corre-
sponding axis during manual operation. When signal GOQSM for select-
ing the mode for writing tool compensation is set to ”1”, the manual feed
is inhibited and also the tool geometry compensation along the axis is au-
tomatically calculated and the result is set in tool compensation memory.
[Operation] When these signals are turned ”1”, the control unit operates as follows:
Inhibits tools from being fed along the corresponding axis during
manual operation.
+MIT1 : Inhibits the tool from being manually fed in the positive
direction along the X-axis.
–MIT1 : Inhibits the tool from being manually fed in the negative
direction along the X-axis.
+MIT2 : Inhibits the tool from being manually fed in the positive
direction along the Z-axis.
–MIT2 : Inhibits the tool from being manually fed in the negative
direction along the Z-axis.
+MIT3 : Inhibits the tool from being manually fed in the positive
direction along the Y-axis.
–MIT3 : Inhibits the tool from being manually fed in the negative
direction along the Y-axis.
When signal GOQSM for selecting the mode for writing tool
compensation is turned ”1”, the manual feed interlock signal also
automatically calculates the tool geometry compensation for the tool
compensation number pointed to by the cursor and sets the result in
tool compensation memory.
NOTE
This signal is used as the manual feed interlock signal in
each axis direction.
Tool offset number
select signals
OFN0 to OFN5, OFN6
<G039#0 to #5, G040#0>
[Classification] Input signal
[Function] Selects the tool offset number.
[Operation] When the mode for writing tool compensation is selected, the cursor is
automatically positioned on the tool geometry compensation number
selected by these signals.
A tool offset number is specififed by 7–bit binary number. Number 0 to
98 corresponds to the compensation number 1 to 99.
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14. MEASUREMENT B–62753EN–1/01
NOTE
This signal is available only when parameter QNI (No.
5005#5) =1.
Workpiece coordinate
system shift value write
mode select signal
WOQSM <G039#6>
[Classification] Input signal
[Function] Selects the mode for writing the shift amount for the workpiece coordinate
system.
[Operation] When this signal is turned ”1” in a manual operation mode, the mode for
writing the shift amount for the workpiece coordinate system is selected.
The control unit then automatically switches the screen displayed on the
CRT to the WORK SHIFT screen and blinks the OFST status display in
the bottom of the screen to notify that the mode has been changed to the
mode for writing the shift amount for the workpiece coordinate system.
However, this is not performed when the mode for writing tool
compensation values is selected.
Workpiece coordinate
system shift value write
signal
WOSET <G040#7>
[Classification] Input signal
[Function] Automatically calculates and sets the shift amount for the workpiece
coordinate system.
[Operation] When this signal turns to ”1” in the mode for writing the shift amount for
the workpiece coordinate system, it triggers automatic calculation and
setting of the shift amount for the workpiece coordinate system.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
X004 –MIT2 +MIT2 –MIT1 +MIT1
SKIP5 SKIP4 SKIP3 SKIP2
WARNING
Since the same addresses are used for both +MIT1, –MIT1,
+MIT2, –MIT2 and skip signals SKIP2 to SKIP5 (multi–step
skip), be careful for using two kinds of signals.
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B–62753EN–1/01 14. MEASUREMENT
#7 #6 #5 #4 #3 #2 #1 #0
G039 GOQSM WOQSM OFN5 OFN4 OFN3 OFN2 OFN1 OFN0
G040 WOSET OFN6
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3003 DIT
[Data type] Bit
DIT Interlock for each axis direction
0 : Enabled
1 : Disabled
#7 #6 #5 #4 #3 #2 #1 #0
5005 QNI
[Data type] Bit
QNI In the function of input of offset value measured B
0 : Not automatically select the tool offset number
1 : Automatically selects a tool offset number
5015 Distance (XP) betweeen reference position and X axis + contact surface
5016 Distance (XM) betweeen reference position and X axis – contact surface
5017 Distance (ZP) betweeen reference position and Z axis + contact surface
5018 Distance (ZM) betweeen reference position and Z axis – contact surface
[Data type] Two–word
[Unit of data]
Increment system IS–A IS–B IS–C Unit
Metric input 0.01 0.001 0.0001 mm
Inch input 0.001 0.0001 0.00001 inch
[Valid data range] –99999999 – 99999999
These parameters are related to the function of input of tool offset value
measured B.
They set the distance (with sign) between the measurement reference
position and sensor contact surface. For an axis under diameter program-
ming, set it by a diameter value.
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14. MEASUREMENT B–62753EN–1/01
Measuring
reference
position
Xm
X axis – contact face
Xp
Z axis – contact Z axis + contact face
face
+X Zm
X axis + contact
face
Zp
+Z
5020 Tool offset number used for the input of tool offset value measured B
[Data type] Byte
[Valid data range] 0 to the number of tools to be compensated.
Set tool offset number used for the input of tool offset value measured B
function (i.e. when workpiece coordinate system shift value is set). (The
tool offset number corresponding to the measured tool shall be set in ad-
vance.) This parameter is valid when the tool offset number is not selected
automatically (QNI, #5 of parameter 5005, is zero).
Reference item
OPERATOR’S MANUAL III.11.4.3 Direct Input of Tool Offset Measured B
(For Lathe) (B–62754EN)
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B–62753EN–1/01 14. MEASUREMENT
14.4.3
Input of Measured
Workpiece Origin
Offsets
General By directly entering the measured deviation of the actual coordinate
system from a programmed work coordinate system, the workpiece zero
point offset at the cursor is automatically set so that a command value
matches the actual measurement.
Reference item
OPERATOR’S MANUAL III.11.4.7 Input of Measured Workpiece Origin Off-
(For Machining Center) sets
(B–62764EN)
OPERATOR’S MANUAL III.11.4.11 Input of Measured Workpiece Origin Off-
(For Lathe) (B–62754EN) sets
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15. PMC CONTROL FUNCTION B–62753EN–1/01
15 PMC CONTROL FUNCTION
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B–62753EN–1/01 15. PMC CONTROL FUNCTION
15.1
PMC AXIS
CONTROL/PMC AXIS
SPEED CONTROL
FUNCTION
General The PMC can directly control any given axis, independently of the CNC.
In other words, moving the tool along axes that are not controlled by the
CNC is possible by entering commands, such as those specifying moving
distance and feedrate, from the PMC. This enables the control of turrets,
pallets, index tables and other peripheral devices using any given axes of
the CNC.
Whether the CNC or PMC controls an axis is determined by the input
signal provided for that particular axis.
The PMC can directly control the following operations:
(1) Rapid traverse with moving distance specified
(2) Cutting feed – feed per minute, with moving distance specified
(3) Cutting feed – feed per revolution, with moving distance specified
(4) Skip – feed per minute, with moving distance specified
(5) Dwell
(6) Jog feed
(7) Reference position return
(8) 1st reference position return
(9) 2nd reference position return
(10) 3rd reference position return
(11) 4th reference position return
(12) External pulse synchronization – Main spindle
(13) External pulse synchronization – first manual handle
(14) External pulse synchronization – second manual handle
(15) External pulse synchronization – third manual handle (for M series
only)
(16) Feedrate control
(17) Auxiliary function
(18) Selection of the machine coordinate system
The PMC is provided with four paths to control these operations using
input and output signals.
By issuing commands through these four paths, the PMC can
simultaneously control multiple axes separately. Use parameter No. 8010
to determine which path controls which axis. Commands may be issued
through one path to two or more axes, thus allowing the PMC to control
multiple axes using one path.
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15. PMC CONTROL FUNCTION B–62753EN–1/01
PMC CNC
DI/ DO
Commands from path 1 Group A α axis control
Commands from path 2 Group B β axis control
Commands from path 3 Group C γ axis control
Commands from path 4 Group D ε axis control
In the following description, input/output signals from the four paths are
called group A (path 1), group B (path 2), group C (path 3), and group D
(path 4), respectively.
The name of an input/output signal used for PMC axis control always
contains a lowercase g, as in EBUFg. However, there is no such signal
as EBUFg. The actual signal names represented by EBUFg are EBUFA,
EBUFB, EBUFC, and EBUFD, which respectively correspond to signals
of group A (path 1), group B (path 2), group C (path 3), and group D (path
4).
Basic procedure (1) In parameter No. 8010, specify which DI/DO signal group (A, B, C,
or D) is to be used for PMC axis control on a per–axis basis.
When using the same group for simultaneously controlling two or
more axes, check that the settings of the parameters related to
feedrate (rapid traverse rate, acceleration/deceleration time
constant, diameter/radius, linear axis/rotation axis, etc.) are
identical for each axis to be controlled.
(2) To enable direct PMC axis control, set each control axis selection
signal (EAX1 to EAX8), that corresponds to an axis to be controlled,
to 1.
(3) Determine the operation.
The axis control command signals (EC0g to EC6g) specify the type
of operation. The axis control feedrate signals (EIF0g to EIF15g)
specify the feedrate. The axis control data signals (EID0g to
EID31g) specify the moving distance and other data.
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B–62753EN–1/01 15. PMC CONTROL FUNCTION
These signals, together with block stop prohibition signal EMSBKg
(described later), determine one complete operation, which is tantamount
to one block executed during CNC–controlled automatic operation.
These signals may be collectively called the axis control block data
signals.
List of Signals Determining Data, Tantamount to One Block for PMC
Axis Control
Generic name Signal name Symbol Data type
Block stop prohibi- EMSBKg Bit
tion signal
Axis control EC0gAEC6g Byte
Axis control command signal
block data
signals Axis control feedrate EIF0gAEIF15g Word
signal
Axis control data EID0gAEID31g Two words
signal
(4) When the data governing a complete operation (one block) is
determined, reverse the logical state of axis control command read
signal EBUFg (i.e., from “0” to “1” or vice versa). Note that, for this
to occur, axis control command read completion signal EBSYg must
be in the same logical state as EBUFg.
The CNC is capable of storing axis control functions from the PMC
in its buffer so that multiple operations can be performed in series,
under the control of the PMC. This allows the CNC to accept a new
command block from the PMC during the execution of another
block if the buffer has free space.
The following figure illustrates an example in which command [1]
is being executed, commands [2] and [3] are stored in the buffers,
and command [4] has been issued (the axis control block data signal
is set).
PMC Commands Setting of the axis control CNC’s buffers
block data signal
Block 1 Command [1] [4] [3] Input buffer
Block 2 Command [2] ↓
Block 3 Command [3] [2] Waiting buffer
Block 4 Command [4]
↓
Block 5 Command [5] [1] Executing buffer
~ ~
Block n
When the execution of command [1] is completed:
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15. PMC CONTROL FUNCTION B–62753EN–1/01
⋅ command [2] is transferred from the waiting buffer to the executing
buffer;
⋅ command [3] is transferred from the input buffer to the waiting buffer;
and
command [4] is transferred to the input buffer as the command block (axis
control block data signal).
After the reception of command [4] by the input buffer, the PMC can issue
command [5] to the CNC (the axis control block data signal is set).
The timing chart for the command operation is shown below.
[1] [2] [3] [4] [5]
Command block
(Input)
EBUFg
(Input)
(1) (2) (3) (4) (5)
EBSYg
(Output)
The buffer is full.
Input buffer [3] [4]
Waiting buffer [2] [3]
Executing [1] [2]
buffer Beginning of execution Beginning of execution
End of
execution
(1), (2), (3), (4), (5) : A new block cannot be issued during these
intervals (while EBUFg and EBSYg are in different logical states).
The status of the CNC buffer can be determined by the exclusive OR
of axis control command read signal EBUFg, input from the PMC, and
axis control command read completion signal EBSYg, output from the
CNC.
EBUFg Exclusive
OR CNC buffer status
EBSYg (XOR)
0 1 The previous block has already been read into
0 the CNC buffer. The PMC can issue the next
0 1 block.
The previous block has not yet been read com-
pletely. It is just being read or waiting for the
0 1
CNC buffer to become available. Do not issue
1
the next block, nor reverse the logical state of
1 0
EBUFg. Reversing the EBUFg state invalidates
any block that has been already issued.
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B–62753EN–1/01 15. PMC CONTROL FUNCTION
(5) Repeat steps (3) and (4) until all the blocks have been issued.
When the final block has been issued, set control axis selection
signals EAX1 to EAX8 to “0”. Before setting these signals to “0”,
however, check that the blocks stored in the CNC’s input, waiting,
and executing buffers have all been executed. Setting the signals to
“0” while a block is being executed, or while a block remains in any
of these buffers, results in the issue of a P/S alarm. This alarm
suspends the current block execution and invalidates the blocks
stored in the input and waiting buffers.
To ensure no block is being executed, or that there are no blocks
remaining in the input or waiting buffer, check that control axis
selection status signal *EAXSL is set to “0”.
For those axes that are always subject to PMC control, such as those
controlling turrets, pallets, and ATCs, ensure that the EAX1 to
EAX8 signals are always set to “1”. There is no need to set these
signals to “0” after issuing commands from the PMC to the CNC.
When all command blocks have been executed (there are no blocks
remaining to be executed), the CNC automatically stops execution.
(6) When control axis selection signals EAX1 to EAX8 are set to “0”,
control is returned to the CNC.
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15. PMC CONTROL FUNCTION B–62753EN–1/01
Signal
Signal list
No. Symbol Signal name
1 EAX1 – EAX8 Control axis selection signals
2 EC0g – EC6g Axis control command signals
3 EIF0g – EIF15g Axis control feedrate signals
4 EID0g – EID31g Axis control data signals
5 EBUFg Axis control command read signal
6 EBSYg Axis control command read completion signal
7 ECLRg Reset signal
8 ESTPg Axis control temporary stop signal
9 ESBKg Block stop signal
10 EMSBKg Block stop disable signal
11 EM11g – EM48g Auxiliary function code signals
12 EMFg Auxiliary function strobe signal
13 EFINg Auxiliary function completion signal
14 ESOFg Servo–off signal
15 EMBUFg Buffering disable signal
16 *EAXSL Control axis selection status signal
17 EINPg In–position signal
18 ECKZg Following zero checking signal
19 EIALg Alarm signal
20 EGENg Axis moving signal
21 EDENg Auxiliary function executing signal
22 EOTNg Negative–direction overtravel signal
23 EOTPg Positive–direction overtravel signal
24 *FV0E – *FV7E Feedrate override signals
25 OVCE Override cancellation signal
26 ROV1E, ROV2E Rapid traverse override signals
27 DRNE Dry run signal
28 RTE Manual rapid traverse selection signal
29 EOV0 Override 0% signal
30 ESKIP Skip signal
31 EADEN1 – EADEN8 Distribution completion signals
32 EABUFg Buffer full signal
33 EACNT1 – EACNT8 Controlling signals
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Signal Detail
1 Control axis selection
signals EAX1 to EAX8
[Classification] Input signal
[Function] When the signal is set to “1”, the corresponding axis becomes subject to
PMC control.
When the signal is set to “0”, PMC control becomes invalid. Changing
the setting of the control axis selection signal is possible only when
control axis selection status signal *EAXSL is set to “0”. Changing the
setting when *EAXSL is set to “1” results in the issue of a P/S alarm (No.
139). Alarm signal EIALg is set to “1”.
When NCC, bit 5 of parameter No. 8001, is set to “0”, a command issued
from the CNC is executed while the control axis selection signal is set to
“1” and signal *EAXSL is set to “0”. When the parameter is set to “1”,
the same attempt results in the issue of a P/S alarm (No. 139). Note that
the command is invalidated when the tool is moving along the axis in
manual continuous feed mode.
If the control axis selection signal is set to “1” while the CNC is currently
executing a command, a P/S alarm is generated. In manual continuous
feed mode, setting this signal to “1” suspends the execution of the
command. While *EAXSL is set to “0”, the status of alarm signal EIALg
does not change to 1 when the control axis selection signal is set to 1 and
a P/S alarm (No. 139) is generated. In this case, the axis can be controlled
from the PMC, even when the CNC is in the alarm status.
NOTE
After setting control axis selection signals EAX1 to EAX8 to
1, it takes at least 8 msec before the PMC can issue
commands to the CNC.
2 Axis control command
signals EC0g to EC6g
[Classification] Input signal
[Function] Specifies the following operations through each path.
Axis control
command
Operation
(hexadecimal
code)
Rapid traverse (linear acceleration/deceleration)
00h
Performs the same operation as G00, used by the CNC.
Cutting feed – feed per minute
(exponential acceleration/deceleration or linear acceleration/
deceleration after interpolation)
01h
Performs the same operation as G94 G01, used by the
CNC.
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15. PMC CONTROL FUNCTION B–62753EN–1/01
Axis control
command
Operation
(hexadecimal
code)
Cutting feed – feed per revolution (exponential acceleration/
deceleration or linear acceleration/deceleration after inter-
polation)
02h
Performs the same operation as G95 G01, used by the
CNC.
Skip – feed per minute
03h Performs the same operation as G31 G01, used by the
CNC.
Dwell
04h
Performs the same operation as G04, used by the CNC.
Reference position return
Moves the tool in the direction of reference position return
05h specified by ZMIx, bit 5 of parameter No. 1006, in rapid tra-
verse mode, then performs the same operation as manual
reference position return, done by the CNC.
Jog feed (exponential acceleration/deceleration)
06h Moves the tool in the specified direction in jog feed mode.
Performs the same operation as that of JOG feed, done by
the CNC.
1st reference position return
07h Performs the same operation as done when positioning the
tool to the reference position from the intermediate point
specified by G28 of the CNC.
2nd reference position return
08h Performs the same operation as done when positioning the
tool to the reference position from the intermediate point
specified by G30 P2 of the CNC.
3rd reference position return
09h Performs the same operation as done when positioning the
tool to the reference position from the intermediate point
specified by G30 P3 of the CNC.
4th reference position return
0Ah Performs the same operation as done when positioning the
tool to the reference position from the intermediate point
specified by G30 P4 of the CNC.
External pulse synchronization – main spindle
0Bh
Synchronizes with the main spindle.
External pulse synchronization – 1st manual handle
0Dh
Synchronizes with the 1st manual handle.
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Axis control
command
Operation
(hexadecimal
code)
External pulse synchronization – 2nd manual handle
0Eh
Synchronizes with the second manual handle.
External pulse synchronization – 3rd manual handle
0Fh
Synchronizes with the 3rd manual handle.
Speed command (linear acceleration/deceleration)
10h
Performs jog feed at the specified speed.
Auxiliary function
12h Performs the same function as the miscellaneous function
(M function), used by the CNC.
Machine coordinate system selection
20h
Performs the same operation as G53, used by the CNC.
Rapid traverse rate When using the rapid traverse command (EC0g to EC6g: 00h), the
feedrate can be specified in either the same parameter as that used by the
CNC (No. 1420) or the PMC’s axis interface feedrate signals EIF0g to
EIF15g. This can be set with RPD, bit 0 of parameter No. 8002.
Cutting feed – feed per When using the cutting feed – feed per revolution command (EC0g to
revolution EC6g: 02h), the optional function for threading in synchronous feed
mode is necessary in the case of the M series.
This operation cannot be performed when IT0 to IT2, bit 4 to 6 of
parameter No. 7501, specify high–speed cycle machining.
Reference position The reference position return command (EC0g to EC6g: 05h) enables the
return following operation: When DLZ, bit 1 of parameter No. 1002, specifying
reference position return without dogs for all axes, or DLZx, bit 1 of
parameter No. 1005, specifying reference position return without dogs for
each axis, is valid and the tool has not been returned to the reference
position since the power was turned on, move each axis in the direction
specified by the jog feed command (EC0g to EC6g: 06h) (position the
tool to a point near the reference position) and issue the reference position
return command (EC0g to EC6g: 05h). This returns the tool to the
reference position (positions the tool to the grid nearest the current
position) without using the deceleration signal for reference position
return.
Note that, when positioning the tool to a point near the reference position,
the tool must be moved in the direction of reference position return at such
a speed that the servo position error exceeds the value of parameter No.
1836.
The direction of the grid relative to the proximate position depends on
ZMIx, bit 5 of parameter No. 1006.
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15. PMC CONTROL FUNCTION B–62753EN–1/01
After the reference position has been established, reference position
return can be performed at high speed by issuing the reference position
return command (EC0g to EC6g: 05h), irrespective of the reference
position return direction specified by ZMIx, bit 5 of parameter No. 1006.
Reference position When using the 1st reference position return command (EC0g to EC6g:
return without dogs 07h), if DLZ, bit 1 of parameter No. 1002, specifying reference position
return without dogs for all axes, or DLZx, bit 1 of parameter No. 1005,
specifying reference position return without dogs on a per–axis basis is
valid and the tool has not been returned to the reference position since the
power was turned on, issuing the 1st reference position return command
(EC0g to EC6g: 07h) results in the issue of a P/S alarm (No. 090).
1st to 4th reference When using the 1st to 4th reference position return commands (EC0g to
position return EC6g: 07h to 0Ah), the feedrate can be specified using RPD, bit 0 of
parameter No. 8002, in the same manner as when using the rapid traverse
command (EC0g to EC6g: 00h).
Note that, in the case of the 1st reference position return, if the tool has
not been manually returned to the reference position after the power was
turned on, the feedrate specified by parameter No. 1424 applies.
External pulse When using the external pulse synchronization commands (EC0g to
synchronization EC6g: 0Bh, 0Dh to 0Fh), the tool moves backwards if the external pulse
has a negative value. When a manual handle interrupt is executed for the
axis to which the external pulse is being applied, the moving distance is
the sum of the external pulse and the interrupt pulse.
When a serial spindle is used, synchronization with the main spindle
(EC0g to EC6g: 0Bh) is not possible.
Display of remaining When using the jog feed command (EC0g to EC6g: 06h) and the external
distance pulse synchronization command (EC0g to EC6g: 0Bh, 0Dh to 0Fh), the
displayed remaining distance is always “0”.
Speed command When using the speed command (EC0g to EC6g: 10h), specify the axis
to be controlled as a rotation axis in ROT, bit 0 of parameter No. 1006.
While position control is being executed for the jog feed command (EC0g
to EC6g: 06h), the speed command (EC0g to EC6g: 10h) exerts speed
control over the servo motor, thus allowing the speed to be dynamically
changed during jog feed. This makes this command suitable for driving
a rotation tool with a servo motor.
A linear acceleration/deceleration time constant can be set for each axis,
using parameter No. 8028.
Note that, while jog feed is being executed by the speed command, no
coordinate system values are changed. This will result in the loss of the
tool position. Therefore, after jog feed has been completed, always return
the tool to the reference position before executing the move command.
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Machine coordinate The machine coordinate system selection command (EC0g to EC6g:
system selection 20h) performs absolute positioning to move the tool in rapid traverse to
a specified position on the machine coordinate system. This command
is used to move the tool to a position specifically defined for the machine,
such as the tool exchange position.
This command can be used, irrespective of whether the optional function
for workpiece coordinate system setting is provided.
For a rotation axis, short cut rotation can also be specified. When using
this command for the T series, cancel the tool offset and the tool nose
radius compensation. For the M series, cancel cutter compensation, tool
length compensation, and tool offset.
The machine coordinate system must be set before attempting to use this
command. After turning on the power, return the tool to the reference
position either manually or by using G28. When an absolute position
detector is provided, returning the tool to the reference position is not
necessary because the tool position will be stored in memory.
The following table shows the correspondence between the axis control
commands and their data:
Command block
Axis control code
Operation Command data
signal EC0g to EC6g
Rapid traverse 00h Total moving distance
EID0g to EID31g
Rapid traverse rate
EIF0g to EIF15g
The rapid traverse rate
is valid when PRD, bit 0
of parameter No. 8002,
is set to “1”.
Cutting feed – feed per 01h Total moving distance
minute EID0g to EID31g
Feedrate
Skip – feed per minute 03h EIF0g to EIF15g
Cutting feed – feed per 02h Total moving distance
revolution EID0g to EID31g
Feed per rotation
EIF0g to EIF15g
Dwell 04h Dwell time
EID0 to EID31g
Reference position 05h None
return
Jog feed 06h Feed direction EID31g
Jog feedrate
EIF0g to EIF15g
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15. PMC CONTROL FUNCTION B–62753EN–1/01
Axis control code
Operation Command data
signal EC0g to EC6g
1st reference position 07h Rapid traverse rate
return EIF0g to EIF15g
2nd reference position 08h The rapid traverse rate
return is valid when PRD, bit 0
of parameter No.
No 8002,
8002
3rd reference position 09h is set to “1”.
return
4th reference position 0Ah
return
External pulse 0Bh Pulse weight
synchronization – EIF0g to EIF15g
main spindle
External pulse 0Dh
synchronization –
manual handle 0Eh
0Fh <For M series only>
Speed command 10h Jog feedrate
EIF0g to EIF15g
Auxiliary function 12h Auxiliary function code
EID0g to EID15g
Machine coordinate 20h Machine coordinate
system setting system setting
(absolute value)
EID0g to EID31g
Rapid traverse rate
EIF0g to EIF15g
The rapid traverse rate
setting is effective when
bit 0 (RPD) of parameter
8002 is set to “1”.
3 Axis control feedrate
signals EIF0g to
EIF15g
[Classification] Input signal
[Function] (1) Rapid traverse (EC0g to EC6g: 00h)
(2) 1st reference position return (EC0g to EC6g: 07h)
(3) 2nd reference position return (EC0g to EC6g: 08h)
(4) 3rd reference position return (EC0g to EC6g: 09h)
(5) 4th reference position return (EC0g to EC6g: 0Ah)
(6) Machine coordinate system selection (EC0g to EC6g: 20h)
For these commands, signals EIF0g to EIF15g are used to specify
the rapid traverse rate, in binary format, when bit 0 (RPD) of
parameter 8002 is set to “1”. For 1st reference position return,
however, the rapid traverse rate specified with parameter No. 1424
is used if manual reference position return has not been performed
after the power was first turned on.
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B–62753EN–1/01 15. PMC CONTROL FUNCTION
[Unit of data]
Data unit
Unit
IS–B IS–C
Linear Metric machine 1 mm/min
axis Inch machine 0.1 inch/min
Rotation axis 1 deg/min
[Valid data range] Specify data within the range given in the following table.
Data range
Unit
IS-B IS-C
Linear Metric machine 30 – 15000 30 – 12000 mm/min
axis Inch machine 30 – 6000 30 – 4800 inch/min
Rotation axis 30 – 15000 30 – 12000 deg/min
(7) Cutting feed – feed per minute (EC0g to EC6g: 01h)
(8) Skip – feed per minute (EC0g to EC6g: 03h)
For these commands, the signals are used to specify, in binary
format, the feedrate along an axis. The specified feedrate can be
magnified by ten by the setting of bit 3 (F10) of parameter No. 8002.
[Unit of data] When bit 3 (F10) of parameter No. 8002 is set to 0
Data unit
Unit
IS–B IS–C
Linear Metric machine 1 0.1 mm/min
axis Inch machine 0.01 0.01 inch/min
Rotation axis 1 0.1 deg/min
When bit 3 (F10) of parameter No. 8002 is set to 1
Data unit
Unit
IS–B IS–C
Linear Metric machine 10 1 mm/min
axis Inch machine 0.1 0.01 inch/min
Rotation axis 10 1 deg/min
[Valid data range] 1 to 65535
(Actual values must fall within the ranges given in the following table.)
Data range
Unit
IS–B IS–C
Linear Metric machine 1 – 100000 0.1 – 12000.0 mm/min
axis Inch machine 0.01 – 4000.00 0.001 – 480.000 inch/min
Rotation axis 1 – 100000 0.1 – 12000.0 deg/min
WARNING
Cutting feedrate clamp is disabled.
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15. PMC CONTROL FUNCTION B–62753EN–1/01
CAUTION
When “0” is specified, the CNC continues to perform
buffering without moving the tool. In such a case, release
the buffering by issuing reset signal ECLRg.
(9) Cutting feed – feed per rotation (EC0g to EC6g: 02h)
For this command, the signals are used to specify the amount by
which the tool is moved for every rotation of the spindle.
<For T series>
[Unit of data] The data increment depends on the settings of bits 6 (FR1) and 7 (FR2) of
parameter No. 8002, as listed in the following table.
Parameter Metric input
p Inch input
p Rotation axis
FR2 FR1 (mm/rev) (inch/rev) (deg/rev)
1 1
0 0001
0.0001 0 000001
0.000001 0 0001
0.0001
0 0
0 1 0.001 0.00001 0.001
1 0 0.01 0.0001 0.01
[Valid data range] 1 to 65535
(Actual values must fall within the ranges given in the following table.)
Data range
Unit
IS–B IS–C
Linear Metric input 0.0001 – 500.0000 mm/rev
axis Inch input 0.000001 – 9.999999 inch/rev
Rotation axis 0.0001 – 500.0000 deg/rev
<For M series>
[Unit of data] The data unit depends on the settings of bits 6 (FR1) and 7 (FR2) of
parameter No. 8002, as listed in the following table.
Parameter Metric input
p Inch input
p Rotation axis
FR2 FR1 (mm/rev) (inch/rev) (deg/rev)
1 1
0 01
0.01 0 0001
0.0001 0 01
0.01
0 0
0 1 0.1 0.001 0.1
1 0 1 0.01 1
[Valid data range] 1 to 65535
(Actual values must fall within the ranges given in the following table.)
Data range
Unit
IS–B IS–C
Linear Metric input 0.01 – 500.00 mm/rev
axis Inch input 0.0001 – 9.9999 inch/rev
Rotation axis 0.01 – 500.00 deg/rev
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B–62753EN–1/01 15. PMC CONTROL FUNCTION
WARNING
1 The value of parameter No. 8022 is used as the upper limit
for clamping the feedrate.
2 Override for the feedrate is effective. Dry run is invalid.
CAUTION
The specified feedrate can be magnified by 1, 10, or 100 by
setting bits 6 (FR1) and 7 (FR2) of parameter No. 8002
accordingly.
(10) External pulse synchronization – main spindle
(EC0g to EC6g: 0Bh)
(11) External pulse synchronization – first manual handle
(EC0g to EC6g: 0Dh)
(12) External pulse synchronization – second manual handle
(EC0g to EC6g: 0Eh)
(13) External pulse synchronization – third manual handle
(EC0g to EC6g: 0Fh)
For these commands, the signals are used to specify the weight of the
external pulses. A weight range of 1/256 to 127 can be set by using
signals EIF0g to EIF7g for the figures after the decimal point. When a
negative weight is specified, the tool is moved in the reverse direction.
When a new pulse weight is specified while the tool is moving in
synchronization with external pulses, inverting signal EBUFg causes the
tool to move with the new pulse weight.
As commands for (10) to (13) are executed without buffering, axis control
command read completion signal EBSYg usually need not be checked.
CAUTION
The pulse weight is clamped according to the value set for
parameter No. 1424 (parameter for the manual rapid
traverse rate for each axis).
NOTE
When bit 7 (NDI) of parameter No. 8004 is set to diameter
programming, the tool moves with double pulse weight. In
this case, set bit 3 (DIAx) of parameter No. 1006 to 1 and the
tool moves in accordance with a command like in a radius
programming.
(14) Jog feed (EC0g to EC6g: 06h)
Set the feedrate as the same as for cutting feed – feed per minute
(EC0g to EC6g: 01h). The feedrate can be changed during jog feed.
Specify the feedrate with signals EIF0g to EIF15g, and invert the
axis control command read signal EBUFg during jog feed, then the
tool moves at the new feedrate.
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15. PMC CONTROL FUNCTION B–62753EN–1/01
As commands for jog feed are executed without buffering, axis
control command read completion signal EBSYg usually need not
be checked.
The specified feedrate can be magnified by 10 by setting bit 3 (F10)
of parameter No. 8002, and by 200 by setting bit 2 (JFM) of
parameter No. 8004.
Maximum feedrate (with override of 254%)
IS–B IS–C
Metric input Inch input Metric input Inch input
Magnified 166458mm/ 1664.58inch/ 16645mm/min 166.45inch/
by 1 min min min
Magnified 1664589mm/ 16645.89 166458mm/ 1664.58inch/
by 10 min inch/min min min
Magnified 1966050mm/ 1966605.00 196605mm/ 19660.50
by 200 min inch/min min inch/min
(Note 3)
CAUTION
The maximum feedrate depends on whether override is
applied or canceled. The following table lists the maximum
feedrate when override is canceled.
NOTE
1 Magnification of 200 is valid only for the jog feed command
(EC0g to EC6g: 06h).
2 The actual speed may not be displayed correctly,
depending on the feedrate.
IS–B IS–C
Metric input Inch input Metric input Inch input
Magni- 65535mm/min 655.35inch/ 6553mm/min 65.53inch/min
fied by 1 min
Magni- 655350mm/ 6553.50inch/ 65535mm/min 655.35inch/
fied by min min min
10
Magni- 13107000 131070.00 1310700mm/ 13107.00
fied by mm/min inch/min min inch/min
200
(15) Speed command (EC0g to EC6g: 10h)
For this command, the signals are used to specify, in binary format,
the servo motor speed.
Specify a positive value for rotation in the forward direction.
Specify a negative value (twos complement) for rotation in the
reverse direction.
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B–62753EN–1/01 15. PMC CONTROL FUNCTION
When a new servo motor speed is specified, inverting the axis
control command read signal EBUFg accelerates or decelerates the
servo motor until it attains the new speed.
Data range Unit
–32768 to +32767 rpm
NOTE
The servo motor speed may contain a slight error, as
follows:
Gears
Speed command
Amplifier Motor
↑
(b) Axis
Detector ↑
(a)
(a) The speed command for PMC axis control requires specification
of the servo motor speed, not the feedrate along an axis. To
specify a feedrate along the axis when gears are used to link the
servo motor and axis, the feedrate must be converted to a rotation
speed of the servo motor speed. As the motor speed must be
specified with an integer, the converted speed is subject to a
round–off error.
(b) The minimum increment for specifying the motor speed is
calculated by the following formula and rounded to the nearest
integer:
Fmin : Minimum increment
Fmin + P 2 1 for the motor speed
15 1000
P : Number of pulses per
rotation of the detector
for velocity feedback
Specify the speed command using the value calculated by the
following formula:
F : Speed command value
F+N P 2 1
(integer)
15 1000
N : Servo motor speed (rpm)
P : Number of detector
pulses issued per rotation
for velocity feedback
NOTE
In speed command mode, the speed after
acceleration/deceleration is specified to the servo control
unit. The loop gain for position control is invalid.
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15. PMC CONTROL FUNCTION B–62753EN–1/01
4 Axis control data
signals
EID0g to EID31g
[Classification] Input signal
[Function]
[Unit of data]
IS–B IS–C Unit
Metric input 0.001 0.0001 mm
Degree input deg
Inch input 0.0001 0.00001 inch
[Valid data range]
(1) Rapid traverse (EC0g to EC6g: 00h)
(2) Cutting feed – feed per minute (EC0g to EC6g: 01h)
(3) Cutting feed – feed per rotation (EC0g to EC6g: 02h)
(4) Skip – feed per minute (EC0g to EC6g: 03h)
For these commands, signals EID0g to EID31g are used to specify, in
binary format, the incremental moving distance, according to the input
increment used for the axis.
IS–B IS–C Unit
Metric input 99999.999 9999.9999 mm
Degree input deg
Inch input 9999.9999 999.99999 inch
Bit 7 (NDI) of parameter No. 8004 can be set such that the tool is moved
by the double moving distance in diameter mode, specified with bit 3
(DIAx) of parameter No. 1006. In this way, the tool is moved in the same
way as in radius mode.
(5) Dwell (EC0g to EC6g: 04h)
For this command, the signals are used to specify, in binary format,
the dwell time.
Data range Unit
1 to 9999999 ms
When diamete programming is used by bit 3 (DIAx) of parameter
No. 1006, dwell is executed double the specified time. If Bit 7 (NDI)
of parameter No. 8004 is set to 1, the tool dwells as specified by a
command value as in radius programming.
NOTE
When the increment system IS–C is used, the least input
increment for the dwell time can be set to 0.1 ms, according
to the setting of bit 1 (DWE) of parameter No. 8002.
(6) Jog feed (EC0g to EC6g: 06h)
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B–62753EN–1/01 15. PMC CONTROL FUNCTION
For this command, signal EID31g is used to specify the direction of
jog feed, as follows:
0: Positive direction
1: Negative direction
Signals EID0g to EID30g are undefined.
(7) Auxiliary functions (EC0g to EC6g: 12h)
For this command, the signals are used to specify, in binary format,
an auxiliary function code to be sent to the PMC. The auxiliary
function code can be specified using either one or two bytes,
depending on the setting of bit 6 (AUX) of parameter No. 8001, in
signals EID0g to EID15g.
(8) Machine coordinate system selection (EC0g to EC6g: 20h)
For this command, the signals are used to specify, in binary format,
an absolute machine coordinate, according to the increment system
used by the axis.
Example: For absolute value 10000
Input increment inch 1.0000 mm 10.000
Output increment mm 25.400 inch 0.3937
The direction of rotation can be specified about a rotation axis with
a parameter. To enable the roll–over function, set bit 0 (ROAx) of
parameter No. 1008 to 1. Then, select whether the tool is to be
rotated in the direction corresponding to the sign of the specified
value, or in whichever direction minimizes the distance to the end
point, using bit 1 (RABx) of parameter No. 1008. The moving
distance per rotation must be set in parameter No. 1260.
5 Axis control command
read signal EBUFg
[Classification] Input signal
[Function] Directs the CNC to read a block of command data for PMC axis control.
See “Basic procedure” for details of the operation performed when this
signal is set from “0” to “1” or from “1” to “0”.
6 Axis control command
read completion
signal EBSYg
[Classification] Output signal
[Function] Notifies the system that the CNC has read a block of command data for
PMC axis control and has stored the block in the input buffer. See “Basic
procedure” for details of the output conditions and the procedure.
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15. PMC CONTROL FUNCTION B–62753EN–1/01
7 Reset signal ECLRg
[Classification] Input signal
[Function] Resets the corresponding PMC–controlled axis.
When this signal is set to “1”, the following is performed:
(1) When the tool is moving along the axis: Decelerates and stops the
tool.
(2) When the tool is dwelling: Stops the operation.
(3) When an auxiliary function is being executed: Stops the operation.
Simultaneously, all buffered commands are canceled. Any control
command is ignored while this signal is set to “1”.
The jog feed command (EC0g to EC6g: 06h) and external pulse
synchronization command (EC0g to EC6g: 0Bh, 0Dh to 0Fh) can be
terminated by setting reset signal ECLRg to “1”. When these commands
are terminated, the servo motor decelerates and stops, the axis moving
signal EGENg is set to “0”, and the control axis selection status signal
*EAXSL is set to “0”. Confirm that the control axis selection status signal
*EAXSL has been set to “0” before issuing the next command. Do not
set reset signal ECLRg to “0” until the control axis selection status signal
*EAXSL has been set to “0”.
The speed command (EC0g to EC6g: 10h) can also be terminated by
setting the reset signal ECLRg to “1”. When this command is terminated,
the servo motor decelerates and stops, and the axis moving signal EGENg
is set to “0”. Confirm that the axis moving signal EGENg has been set
to “0” before issuing the next command. Do not attempt to set the reset
signal ECLRg to “0” until the axis moving signal EGENg has been set to
“0”.
8 Axis control
temporary stop signal
ESTPg
[Classification] Input signal
[Function] When this signal is set to “1”, the following is performed:
(1) When the tool is moving along the axis: Decelerates and stops the
tool.
(2) When the tool is dwelling: Stops the operation.
(3) When an auxiliary function is being executed: Stops the operation
when auxiliary function completion signal EFINg is input.
The stopped operation can be restarted by setting this signal to “0”.
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9 Block stop signal
ESBKg
10 Block stop disable
signal EMSBKg
[Classification] Input signal
[Function] When block stop signal ESBKg is set to “1” during the execution of a
command issued from the PMC, axis control is stopped after the block
being executed is completed. When this signal is set to “0”, the buffered
command is executed. Block stop signal ESBKg is disabled when block
stop disable signal EMSBKg is set to “1” for the block.
The timing chart for the command operation is shown below.
|← More than →|
ESBKg 8 msec
(input)
[1] [2] [3]
Command
block
(input)
EBUFg
(input)
EBSYg
(output)
The buffer is full.
Input buffer [2] [3]
Waiting buffer
[1] [2]
Executing
buffer [1]
Beginning of execution
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15. PMC CONTROL FUNCTION B–62753EN–1/01
11 Auxiliary function
code signals
EM11g to EM48g
[Classification] Output signal
12 Auxiliary function
strobe signal EMFg
[Classification] Output signal
13 Auxiliary function
completion signal
EFINg
[Classification] Input signal
[Function] When an auxiliary function command (EC0g to EC6g: 12h) is issued by
the PMC, the auxiliary function code is specified in a byte (using signals
EID0g to EID7g) or two bytes (using signals EID0g to EID15g),
depending on the setting of bit 6 (AUX) of parameter No. 8001.
The CNC sends the auxiliary function code specified in signals EID0g to
EID7g (and EID8g to EID15g) to auxiliary function code signals EM11g
to EM28g (and EM31g to EM48g) and awaits auxiliary function
completion signal EFINg. When the auxiliary function completion signal
EFINg is returned, the CNC starts executing the next block.
The timings for sending the auxiliary function code signals and auxiliary
function strobe signal, as well as for receiving the auxiliary function
completion signal, are the same as those for the miscellaneous functions
(M functions) under the control of the CNC. See “Auxiliary function
executing signal” for details.
14 Servo–off signal
ESOFg
[Classification] Input signal
[Function] When this signal is set to “1”, the servo motor for the corresponding
PMC–controlled axis is turned off (servo–off state).
When this signal is set to “0”, the servo motor is turned on.
15 Buffering disable
signal EMBUFg
[Classification] Input signal
[Function] When this signal is set to “1”, commands from the PMC are not read while
the executing, waiting, or input buffer contains a block. If this signal is
set to “1” when any of these buffers contain a block, that block is executed
but subsequent commands are read only when the buffers are all empty.
To discriminate the buffering disabled condition, the CNC outputs the
axis control command read completion signal (EBSYg) only when a
command is read when all buffers are empty.
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The timing chart for the command operation is shown below.
EMBUFg
(input)
[1] [2]
Command
block
(input)
EBUFg
(input)
Command
disabled
EBSYg
(output)
Input buffer
Waiting buffer
Executing [1] [2]
buffer
Beginning of End Beginning of
execution execution
Buffering is disabled, regardless of buffering disable signal EMBUFg, for
the following commands:
(1) Skip–feed per minute (EC0g to EC6g: 03h)
(2) Reference position return (EC0g to EC6g: 05h)
(3) 1st reference position return (EC0g to EC6g: 07h)
(4) 2nd reference position return (EC0g to EC6g: 08h)
(5) 3rd reference position return (EC0g to EC6g: 09h)
(6) 4th reference position return (EC0g to EC6g: 0Ah)
(7) Machine coordinate system selection (EC0g to EC6g: 20h)
The following commands, for which reset signal ECLRg is used for
termination, operate as though buffering had been disabled. That is, the
subsequently specified block is not executed but canceled:
(1) Jog feed (EC0g to EC6g: 06h)
(2) External pulse synchronization – main spindle
(EC0g to EC6g: 0Bh)
(3) External pulse synchronization – first manual handle
(EC0g to EC6g: 0Dh)
(4) External pulse synchronization – second manual handle
(EC0g to EC6g: 0Eh)
(5) External pulse synchronization – third manual handle
(EC0g to EC6g: 0Fh)
(6) Speed command (EC0g to EC6g: 10h)
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15. PMC CONTROL FUNCTION B–62753EN–1/01
16 Control axis selection
status signal *EAXSL
[Classification] Output signal
[Function] When this signal is set to “0”, control axis selection signals EAX1 to
EAX8 can be changed.
This signal is set to 1 in the following cases:
(1) When the tool is moving along a PMC–controlled axis
(2) When a block is being read into a buffer
(3) When the servo–off signal ESOFg is set to “1”
When this signal is set to “1”, control axis selection signals EAX1 to
EAX8 cannot be changed. Any attempt to change these signals results in
the output of P/S alarm No. 139.
If an attempt to change signals EAX1 to EAX8 is made when servo–off
signal ESOFg is “1”, P/S alarm No. 139 occurs and cannot be released
simply by setting reset signal ECLRg to “1”. In such a case, restore
signals EAX1 to EAX8 or set servo–off signal ESOFg to “0” before
setting reset signal ECLRg to “1”.
When a command is issued for any of the four paths with PMC axis
control, signal *EAXSL is set to “1” to disable axis selection. Thus,
changing signals EAX1 to EAX8 results in the output of P/S alarm No.
139. For paths for which commands are not issued, however, axis
selection is enabled if bit 5 (DSL) of parameter No. 8004 is set
accordingly.
17 In–position signal
EINPg
[Classification] Output signal
[Function] This signal is set to “1” when the corresponding PMC–controlled axis is
in the in–position state.
When the tool is decelerated, in–position check is performed to disable
the next command until the tool enters the in–position area. The
in–position check, however, can be skipped using bit 6 (NCI) of
parameter No. 8004 to reduce the cycle time.
When the axis fed at a very low speed, in –position signal might turn “1”.
18 Following zero
checking signal
ECKZg
[Classification] Output signal
[Function] This signal is set to “1” when following zero check or in–position check
is being performed for the corresponding PMC–controlled axis.
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19 Alarm signal EIALg
[Classification] Output signal
[Function] This signal is set to “1” when a servo alarm, overtravel alarm, or P/S alarm
No. 130 or 139 occurs for the corresponding PMC–controlled axis. This
signal is set to “0” when reset signal ECLRg is set to “1” after the alarm
is released, as described below.
Servo alarm
Eliminate the cause of the alarm, then reset the CNC.
Overtravel alarm
Move the tool into the area within the stored stroke limit, then reset the
CNC.
The following commands can be used to move the tool into the area
within the stored stroke limit during an overtravel alarm:
(1) Rapid traverse (EC0g to EC6g: 00h)
(2) Cutting feed–feed per minute (EC0g to EC6g: 01h)
(3) Cutting feed–feed per rotation (EC0g to EC6g: 02h)
(4) Jog feed (EC0g to EC6g: 06h)
(5) External pulse synchronization – first manual handle
(EC0g to EC6g: 0Dh)
(6) External pulse synchronization – second manual handle
(EC0g to EC6g: 0Eh)
(7) External pulse synchronization – third manual handle
(EC0g to EC6g: 0Fh)
P/S alarm (130 or 139)
Reset the CNC. See “Alarms and messages” for details.
Reset signal ECLRg cannot be used to reset the CNC in the above cases.
Use the reset button on the setting panel, external reset signal ERS, or
emergency stop signal *ESP.
20 Axis moving signal
EGENg
[Classification] Output signal
[Function] This signal is set to “1” when the tool is moving along the corresponding
PMC–controlled axis according to commands such as rapid traverse
(EC0g to EC6g: 00h) and cutting feed (EC0g to EC6g: 01h).
NOTE
This signal is set to “0” when distribution for the axis is
completed (the signal is set to “0” during deceleration).
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15. PMC CONTROL FUNCTION B–62753EN–1/01
21 Auxiliary function
executing signal
EDENg
[Classification] Output signal
[Function] When an auxiliary function (EC0g to EC6g: 12h) is specified by the
PMC, this signal is set to “1” during the period from when auxiliary
function codes EID0g to EID15g are sent to auxiliary function code
signals EM11g to EM48g until auxiliary function completion signal
EFINg is returned.
The timing chart for the command operation is shown below.
Auxiliary function command Next command
Command block
(input)
EM11g to EM48g
(output)
TMF
EMFg
(output)
TFIN
EFINg
(input)
EDENg
(output)
TMF and TFIN are set with parameters 3010 and 3011.
22 Negative–direction
overtravel signal
EOTNg
23 Positive–direction
overtravel signal
EOTPg
[Classification] Output signal
[Function] These signals are set to “1” when an overtravel alarm is detected. When
the stroke limit in the negative direction is exceeded, signal EOTNg is set
to “1”. When the stroke limit in the positive direction is exceeded, signal
EOTPg is set to “1”. Simultaneously, alarm signal EIALg is set to “1”.
These signals are set to “0” when the overtravel alarm is released and reset
signal ECLRg is set to “1”. See “Alarm signal EIALg” for details of how
to release an overtravel alarm.
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24 Feedrate override
signals *FV0E to *FV7E
[Classification] Input signal
[Function] Like the CNC’s feedrate override signals *FV0 to *FV7, these signals can
be used to select the override for the cutting feedrate, in steps of 1% from
0 to 254%, independently of the CNC using bit 2 (OVE) of parameter No.
8001.
These signals form an eight–bit binary code and correspond to the
override value as follows:
ȍ |2
7
Override value + i
Vi|%
i+0
Vi = 0 when signal *FViE is 1
Vi = 1 when signal *FViE is 0
That is, each signal has the following significance:
*FV7E = 128%, *FV3E = 8% ,
*FV6E = 64%, *FV2E = 4% ,
*FV5E = 32%, *FV1E = 2% ,
*FV4E = 16%, *FV0E = 1%
When all signals are set to “0”, the override is regarded as being 0%, as
well as when all signals are “1”.
25 Override cancellation
signal OVCE
[Classification] Input signal
[Function] When override is enabled, independently of the CNC, by setting bit 2
(OVE) of parameter No. 8001, setting this signal to “1” fixes the cutting
feed override to 100%. This signal does not affect the rapid traverse over-
ride.
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15. PMC CONTROL FUNCTION B–62753EN–1/01
26 Rapid traverse
override signals
ROV1E and ROV2E
[Classification] Input signal
[Function] These signals can be used to select the override for the rapid traverse rate,
independently of the CNC, by setting bit 2 (OVE) of parameter No. 8001.
Rapid traverse override signals
Override value
val e
ROV2E ROV1E
0 0 100%
0 1 50%
1 0 25%
1 1 F0
F0 is the minimum feedrate specified with parameter No. 1421.
27 Dry run signal DRNE
28 Manual rapid traverse
selection signal RTE
[Classification] Input signal
[Function] These signals can be used to perform dry run or manual rapid traverse,
independently of the CNC, by setting bit 2 (OVE) of parameter No. 8001.
When dry run signal DRNE is set to “1”, the specified rapid traverse rate
and cutting feedrate are ignored and the tool moves at the dry run speed
(set in parameter No. 1410) multiplied by the specified override. Bit 3
(RDE) of parameter No. 8001 can be used to specify whether to enable
or disable dry run for rapid traverse.
When manual rapid traverse selection signal RTE is set to “1” during dry
run, the tool moves at the rapid traverse rate for rapid traverse and at the
maximum jog feedrate for cutting feed. When the signal is set to “0”, the
tool moves at the jog feedrate. When dry run signal DRNE is set to “0”,
the specified rapid traverse rate or cutting feedrate is restored.
Manual rapid Command from PMC
traverse select
signal Rapid traverse Feed
1 Rapid traverse rate Maximum jog feedrate
0 Jog feedrate(*) Jog feedrate
* Can also be set to the rapid traverse rate with bit 3 (RDE) of parameter
No. 8001.
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29 Override 0% signal
EOV0
[Classification] Output signal
[Function] This signal is set to “1” when the feedrate override is 0%.
30 Skip signal ESKIP
[Classification] Input signal
[Function] When this signal is set to “1” during executing the skip cutting command,
the block being executed is immediately stopped and the next block is
executed. Bit 7 (SKE) of parameter No. 8001 can be used to select
whether to use signal SKIP, which is the common skip signal for the PMC
and CNC, or PMC–specific skip signal ESKIP.
31 Distribution
completion signals
EADEN1 to EADEN8
[Classification] Output signal
[Function] These signals are set to “0” when the tool is moving with a command from
the PMC. The signals are set to “1” when the tool is not moving, except
when it is stopped by the issue of an axis control temporary stop signal
ESTPg during the execution of a move command.
32 Buffer full signal
EABUFg
[Classification] Output signal
[Function] This signal is set to “1” when the input buffer contains a command block.
33 Controlling signals
EACNT1 to EACNT8
[Classification] Output signal
[Function] When the control axis selection status signal *EAXSL is set to “1”, signal
EACNTn corresponding to the axis being controlled is set to “1”.
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15. PMC CONTROL FUNCTION B–62753EN–1/01
Signal address
MT→CNC
ADDRESS
#7 #6 #5 #4 #3 #2 #1 #0
X004 SKIP ESKIP
PMC→CNC
ADDRESS
#7 #6 #5 #4 #3 #2 #1 #0
G136 EAX8 EAX7 EAX6 EAX5 EAX4 EAX3 EAX2 EAX1
#7 #6 #5 #4 #3 #2 #1 #0
G150 DRNE RTE OVCE ROV2E ROV1E
#7 #6 #5 #4 #3 #2 #1 #0
G151 *FV7E *FV6E *FV5E *FV4E *FV3E *FV2E *FV1E *FV0E
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#7 #6 #5 #4 #3 #2 #1 #0
G142 EBUFA ECLRA ESTPA ESOFA ESBKA EMBUFA EFINA
G143 EMSBKA EC6A EC5A EC4A EC3A EC2A EC1A EC0A
G144 EIF7A EIF6A EIF5A EIF4A EIF3A EIF2A EIF1A EIF0A
G145 EIF15A EIF14A EIF13A EIF12A EIF11A EIF10A EIF9A EIF8A
For
group A
G146 EID7A EID6A EID5A EID4A EID3A EID2A EID1A EID0A
G147 EID15A EID14A EID13A EID12A EID11A EID10A EID9A EID8A
G148 EID23A EID22A EID21A EID20A EID19A EID18A EID17A EID16A
G149 EID31A EID30A EID29A EID28A EID27A EID26A EID25A EID24A
#7 #6 #5 #4 #3 #2 #1 #0
G154 EBUFB ECLRB ESTPB ESOFB ESBKB EMBUFB EFINB
G155 EMSBKB EC6B EC5B EC4B EC3B EC2B EC1B EC0B
G156 EIF7B EIF6B EIF5B EIF4B EIF3B EIF2B EIF1B EIF0B
G157 EIF15B EIF14B EIF13B EIF12B EIF11B EIF10B EIF9B EIF8B
For
group B
G158 EID7B EID6B EID5B EID4B EID3B EID2B EID1B EID0B
G159 EID15B EID14B EID13B EID12B EID11B EID10B EID9B EID8B
G160 EID23B EID22B EID21B EID20B EID19B EID18B EID17B EID16B
G161 EID31B EID30B EID29B EID28B EID27B EID26B EID25B EID24B
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15. PMC CONTROL FUNCTION B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
G166 EBUFC ECLRC ESTPC ESOFC ESBKC EMBUFC EFINC
G167 EMSBKC EC6C EC5C EC4C EC3C EC2C EC1C EC0C
G168 EIF7C EIF6C EIF5C EIF4C EIF3C EIF2C EIF1C EIF0C
G169 EIF15C EIF14C EIF13C EIF12C EIF11C EIF10C EIF9C EIF8C
For
group C
G170 EID7C EID6C EID5C EID4C EID3C EID2C EID1C EID0C
G171 EID15C EID14C EID13C EID12C EID11C EID10C EID9C EID8C
G172 EID23C EID22C EID21C EID20C EID19C EID18C EID17C EID16C
G173 EID31C EID30C EID29C EID28C EID27C EID26C EID25C EID24C
#7 #6 #5 #4 #3 #2 #1 #0
G178 EBUFD ECLRD ESTPD ESOFD ESBKD EMBUFD EFIND
G179 EMSBKD EC6D EC5D EC4D EC3D EC2D EC1D EC0D
G180 EIF7D EIF6D EIF5D EIF4D EIF3D EIF2D EIF1D EIF0D
G181 EIF15D EIF14D EIF13D EIF12D EIF11D EIF10D EIF9D EIF8D
For
group D
G182 EID7D EID6D EID5D EID4D EID3D EID2D EID1D EID0D
G183 EID15D EID14D EID13D EID12D EID11D EID10D EID9D EID8D
G184 EID23D EID22D EID21D EID20D EID19D EID18D EID17D EID16D
G185 EID31D EID30D EID29D EID28D EID27D EID26D EID25D EID24D
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CNC→PMC
ADDRESS
#7 #6 #5 #4 #3 #2 #1 #0
F112 EADEN8 EADEN7 EADEN6 EADEN5 EADEN4 EADEN3 EADEN2 EADEN1
#7 #6 #5 #4 #3 #2 #1 #0
F129 *EAXSL EOV0
#7 #6 #5 #4 #3 #2 #1 #0
F130 EBSYA EOTNA EOTPA EGENA EDENA EIALA ECKZA EINPA
For F131 EABUFA EMFA
group A
F132 EM28A EM24A EM22A EM21A EM18A EM14A EM12A EM11A
#7 #6 #5 #4 #3 #2 #1 #0
F133 EBSYB EOTNB EOTPB EGENB EDENB EIALB ECKZB EINPB
For
group B F134 EABUFB EMFB
F135 EM28B EM24B EM22B EM21B EM18B EM14B EM12B EM11B
#7 #6 #5 #4 #3 #2 #1 #0
F136 EBSYC EOTNC EOTPC EGENC EDENC EIALC ECKZC EINPC
For F137 EABUFC EMFC
group C
F138 EM28C EM24C EM22C EM21C EM18C EM14C EM12C EM11C
#7 #6 #5 #4 #3 #2 #1 #0
F139 EBSYD EOTND EOTPD EGEND EDEND EIALD ECKZD EINPD
For F140 EABUFD EMFD
group D
F141 EM28D EM24D EM22D EM21D EM18D EM14D EM12D EM11D
#7 #6 #5 #4 #3 #2 #1 #0
Group A F142 EM48A EM44A EM42A EM41A EM38A EM34A EM32A EM31A
#7 #6 #5 #4 #3 #2 #1 #0
Group B F145 EM48B EM44B EM42B EM41B EM38B EM34B EM32B EM31B
#7 #6 #5 #4 #3 #2 #1 #0
Group C F148 EM48C EM44C EM42C EM41C EM38C EM34C EM32C EM31C
#7 #6 #5 #4 #3 #2 #1 #0
Group D F151 EM48D EM44D EM42D EM41D EM38D EM34D EM32D EM31D
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15. PMC CONTROL FUNCTION B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
F182 EACNT8 EACNT7 EACNT6 EACNT5 EACNT4 EACNT3 EACNT2 EACNT1
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3105 PCF
[Data type] Bit
PCF Whether movement along PMC–controlled axes is included in the actual
speed display
0 : Included
1 : Not included
NOTE
This parameter is valid when the same axis is controlled
alternately by the CNC and PMC.
#7 #6 #5 #4 #3 #2 #1 #0
8001 SKE AUX NCC RDE OVE MLE
[Data type] Bit
MLE Whether machine lock signal MLK is valid for PMC–controlled axes
0 : Valid
1 : Invalid
NOTE
Each–axis machine lock signals MLK1 to MLK8 are always
valid, regardless of the setting of this parameter.
OVE Signals related to dry run and override used in PMC axis control
0: Same signals as those used for the CNC
(1) Feedrate override signals *FV0 to *FV7
(2) Override cancellation signal OVC
(3) Rapid traverse override signals ROV1 and ROV2
(4) Dry run signal DRN
(5) Rapid traverse selection signal RT
1: Signals specific to the PMC
(1) Feedrate override signals *FV0E to *FV7E
(2) Override cancellation signal OVCE
(3) Rapid traverse override signals ROV1E and ROV2E
(4) Dry run signal DRNE
(5) Rapid traverse selection signal RTE
RDE Whether dry run is valid for rapid traverse in PMC axis control
0 : Invalid
1 : Valid
NCC When a travel command is issued for a PMC–controlled axis (selected by
a controlled–axis selection signal) according to the program:
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B–62753EN–1/01 15. PMC CONTROL FUNCTION
0 : P/S alarm 139 is issued while the PMC controls the axis with an axis
control command. While the PMC does not control the axis, a CNC
command is enabled.
1 : P/S alarm 139 is issued unconditionally.
AUX The number of bytes for the code of an auxiliary function (12H) command
to be output is
0 : 1 (0 to 255)
1 : 2 (0 to 65535)
SKE Skip signal during axis control by the PMC
0 : Uses the same signal SKIP (X004#7) as CNC.
1 : Uses dedicated axis control signal ESKIP (X004#6) used by the
PMC.
#7 #6 #5 #4 #3 #2 #1 #0
8002 FR2 FR1 PF2 PF1 F10 SUE DWE RPD
[Data type] Bit
RPD Rapid traverse rate for PMC–controlled axes
0 : Feedrate specified with parameter No. 1420
1 : Feedrate specified with the feedrate data in an axis control command
DWE Minimum time which can be specified in a dwell command in PMC axis
control when the increment system is IS–C
0 : 1 ms
1 : 0.1 ms
SUE Whether acceleration/deceleration is performed for an axis that is
synchronized with external pulses, for external pulse synchronization
commands in PMC axis control
0 : Performed (exponential acceleration/deceleration)
1 : Not performed
F10 Least increment for the feedrate for cutting feed (per minute) in PMC axis
control
F10 Metric input Inch input
0 1 mm/min 0.01 inch/min
1 10 mm/min 0.1 inch/min
PF1, PF2 Set the the feedrate unit of feed per minute in PMC axis control
PF2 PF1 Feedrate unit
0 0 1/1
0 1 1/10
1 0 1/100
1 1 1/1000
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15. PMC CONTROL FUNCTION B–62753EN–1/01
FR1, FR2 Set the feedrate unit for feed per rotation for an axis controlled by the
PMC.
FR2 FR1 Metric input Inch input
0 0
0 0001 mm/rev
0.0001 0 000001 inch/rev
0.000001
1 1
0 1 0.001 mm/rev 0.00001 inch/rev
1 0 0.01 mm/rev 0.0001 inch/rev
#7 #6 #5 #4 #3 #2 #1 #0
8003 PIM
[Data type] Bit
PIM If a linear axis is controlled solely by the PMC, the commands for that axis
are:
0 : Affected by inch/metric input.
1 : Not affected by inch/metric input.
#7 #6 #5 #4 #3 #2 #1 #0
8004 NDI NCI DSL G8R G8C JFM NMT CMV
[Data type] Bit
CMV If the PMC issues a command for an axis after the completion of a
movement along that axis according to a command issued by the CNC,
but before receiving the signal indicating that the miscellaneous function
is completed in the same block,
0 : P/S alarm No. 130 occurs.
1 : The axis is handled as a PMC axis and the specified movement is
executed.
NMT If the CNC issues a command that does not result in any movement along
a PMC–controlled axis while another command, specified for the axis, is
being processed,
0 : P/S alarm No. 130 occurs.
1 : No alarm occurs.
JFM Specifies the units used to specify the feedrate for jog feed (06H) for a
PMC–controlled axis.
Increment system JFM Metric input Inch input
0 1 mm/min 0.01 inch/min
IS–B
1 200 mm/min 2.00 inch/min
0 0.1 mm/min 0.001 inch/min
IS–C
1 20 mm/min 0.200 inch/min
G8C If a cutting feed command is specified for a PMC–controlled axis,
look–ahead control is:
0 : Disabled.
1 : Enabled.
1100
B–62753EN–1/01 15. PMC CONTROL FUNCTION
NOTE
The above setting is effective only when the NAHx bit (bit 7
of parameter No. 1819) is set to 0.
G8R If a rapid traverse command is specified for a PMC–controlled axis,
look–ahead control is:
0 : Disabled.
1 : Enabled.
NOTE
The above setting is effective only when the NAHx bit (bit 7
of parameter No. 1819) is set to 0.
DSL If an axis exchange is attempted while the selection of a PMC–controlled
axis is inhibited,
0 : The attempt fails and a P/S alarm No. 139 occurs.
1 : The axis exchange is executed for the axes that belong to an
unspecified path.
NCI During deceleration along an axis controlled by the PMC, the in–position
check is:
0 : Performed.
1 : Not performed.
NDI If diameter programming is used for a PMC–controlled axis, the data is
specified in:
0 : Radius.
1 : Diameter.
NOTE
The above setting is effective only when the DIAx bit (bit 3
of parameter No. 1006) is set to 1.
8010 Selection of the DI/DO group for each axis controlled by the PMC
[Data type] Byte axis
[Valid data range] 1 to 4
Specify the DI/DO group to be used to specify a command for each
PMC–controlled axis.
Value Description
1 DI/DO group A (G142 to G153) is used.
2 DI/DO group B (G154 to G165) is used.
3 DI/DO group C (G166 to G177) is used.
4 DI/DO group D (G178 to G189) is used.
NOTE
If another value is specified, the axis is not PMC–controlled.
1101
15. PMC CONTROL FUNCTION B–62753EN–1/01
8022 Maximum feedrate for feed per rotation along a PMC–controlled axis
[Data type] Word
[Unit of data] Valid data range
Increment system Unit of data
[Valid data range] IS-A, IS-B IS-C
Millimeter machine 1 mm/min 6 – 15000 6 – 12000
Inch machine 0.1 inch/min 6 – 6000 6 – 4800
Rotaion axis 1 deg/min 6 – 15000 6 – 12000
Specify the maximum feedrate for feed per rotation along a PMC–con-
trolled axis
8028 Linear acceleration/deceleration time constant for jog feed specified by the
speed command for each PMC–controlled axis
[Data type] Word axis
[Unit of data] ms/1000 rpm
[Valid data range] 0 to 32767
Specify, for each PMC–controlled axis, the time needed to increase or
decrease the speed of the servo motor by 1000 rpm, that is, the time
constant of linear acceleration/deceleration for jog feed according to the
speed specified for that axis.
NOTE
If 0 is specified, the system does not control the
acceleration/deceleration.
Alarm and message A servo alarm or overtravel alarm for a PMC–controlled axis is detected
in the same way as an alarm for a CNC–controlled axis.
If an alarm occurs, the alarm is handled by applying the normal procedure,
alarm signal EIALg being set to “1” to inform the PMC of the alarm.
(If an overtravel alarm occurs, either negative overtravel signal EOTNg
or positive overtravel signal EOTPg is also set to “1”.)
If the PMC issues a command for a CNC–controlled axis, a P/S alarm No.
130 occurs.
Commands issued by the PMC are effective if the axis is in feed hold or
single block stop mode. The command results in the issue of an alarm if
cutting feed is executed with an override of 0%, or if the interlock is
enabled.
If the CNC issues a command for a PMC–controlled axis, a P/S alarm No.
130 occurs.
If the PMC issues a movement command for an axis in the plane of polar
coordinate interpolation in polar coordinate interpolation mode (G12.1),
a P/S alarm No. 130 occurs.
1102
B–62753EN–1/01 15. PMC CONTROL FUNCTION
Number Message Description
130 ILLEGAL AXIS OPERA- An axis control command was given
TION by PMC to an axis controlled by CNC.
Or an axis control command was giv-
en by CNC to an axis controlled by
PMC. Modify the program.
139 CAN NOT CHANGE PMC A PMC controlled axis was again se-
CONTROL AXIS lected. Or, the CNC issued a control
command for an axis that has been
set as a PMC–controlled axis for
which no command has been speci-
fied. Or, an axis under control of CNC
was selected by PMC.
Warning
WARNING
1 The mode selection, CNC reset, and other CNC statuses
have no effect.
2 Feed hold, single block stop, reset, or interlock of one or all
axes, performed by the CNC, does not affect a
PMC–controlled axis. Similar control is possible by using
the equivalent signals issued from the PMC.
3 The mirror image functions (setting, parameter, input signal)
are disabled.
Caution
CAUTION
1 Emergency stop or machine lock is enabled. Machine lock
can be disabled if the MLE bit (bit 0 of parameter No. 8001)
is specified accordingly. However, machine lock for an
individual axis is always enabled.
2 In consecutive cutting feed blocks, a new block starts its
operation without waiting for the following zero of the servo
acceleration/deceleration. In other than the above blocks,
a new block starts its operation after the following zero of the
servo acceleration/deceleration is confirmed.
3 Commands for a linear axis that is controlled solely by the
PMC (not used as an axis controlled by the CNC) are not
affected by inch/metric input if the PIM bit (bit 0 of parameter
No. 8003) is specified accordingly. The current position
display, also, is not affected by inch/metric input.
4 For a PMC–controlled axis, manual absolute mode is
always set. If the PMC starts control of an axis after manual
intervention (manual continuous feed, manual handle feed,
etc.) is performed during automatic operation while manual
absolute mode is not set (*ABSM is set to 1), manual
absolute mode is set.
1103
15. PMC CONTROL FUNCTION B–62753EN–1/01
Note
NOTE
1 The actual speed excluding the effect of the movement
along a PMC–controlled axis can be displayed if the PCF bit
(bit 1 of parameter No. 3105) is specified.
2 If an absolute pulse coder is used, a specified reference
position is retained in memory, even after the power is
turned off.
3 If the index table indexing function of the M series is added,
the PMC cannot control the fourth axis.
1104
B–62753EN–1/01 15. PMC CONTROL FUNCTION
15.2
EXTERNAL DATA
INPUT
General The following signals are used to send data from the PMC to the CNC.
Signal name Signal code
Data signal for external data input (input) ED0 to ED15
Address signal for external data input (input) EA0 to EA6
Read signal for external data input (input) ESTB
Read completion signal for external data input EREND
(output)
Search completion signal for external data input ESEND
(output)
The basic external data input procedure is described below:
(1) The PMC sets address signals EA0 to EA6 that indicate the data type
and data signals ED0 to ED15.
(2) The PMC sets read signal ESTB to 1.
(3) When the ESTB signal is set to 1, the control unit reads the address.
(4)After reading the address, the control unit sets read completion signal
EREND to 1.
(5) When the EREND signal is set to 1, the PMC sets the ESTB signal to
0.
(6) When the ESTB signal is set to 0, the control unit sets the EREND
signal to 0.
This completes the data input procedure. New data can now be entered.
The timing diagram is shown below:
ED0-15
EA0-6
More than
More than 32ms 0ms
ESTB
EREND
External program number search
ESEND
Search
end
1105
15. PMC CONTROL FUNCTION B–62753EN–1/01
Kind of data accessed by external data input
E ED15 to ED0
SEEE EEEE
No
No. Item
TAAA AAAA
B654 3210 15141312 1110 9 8 7 6 5 4 3 2 1 0
External program
g number Program number(BCD4 digits)
1 1 0 0 0 ××××
search 0 to 9 0 to 9 0 to 9 0 to 9
External tool compensa- Offset value(BCD 4 digits with sign)
2 1 0 0 1 ××××
tion ±0 to 7 0 to 9 0 to 9 0 to 9
External workpiece coordi- Shift value(BCD 4 digits with sign)
3 nate 1 0 1 0 axis code
system shift ±0 to 7 0 to 9 0 to 9 0 to 9
External machine coordi- Machine coordinate system shift value(binary)
4 1 0 1 1 axis code
nate system shift ±0 to 9999
Alarm No.(binary)
Alarm set 1 1 0 0 0 0 0 0
0 to 999
Alarm No.(binary)
Alarm clear 1 1 0 0 0 0 0 1
0 to 999
5 Message No.(binary)
Oper
O er to tor message list 1 1 0 0 0 1 0 0
0 to 999
Message No.(binary)
Operator
O erator message clear 1 1 0 0 0 1 0 1
0 to 999
Message 1 1 0 0 0×1 1 character(Character code)
Substitute No. of parts No. of parts required(BDC4 digits)
1 1 1 0 0 0 0 0
required 0 to 9 0 to 9 0 to 9 0 to 9
6
Substitute No. of parts No. of parts machined(BDC4 digits)
1 1 1 0 0 0 0 1
machined 0 to 9 0 to 9 0 to 9 0 to 9
NOTE
Input an axis code according to the list below.
EA3 to EA0
Axis
3 2 1 0
1st axis 0 0 0 0
2nd axis 0 0 0 1
3rd axis 0 0 1 0
4th axis 0 0 1 1
5th axis 0 1 0 0
6th axis 0 1 0 1
7th axis 0 1 1 0
8th axis 0 1 1 1
WARNING
Though bits EA4 to EA6 distinguish one set of data from
another, the PMC must be interlocked in order to prevent
other function data being fed during a process for which
they are invalid.
1106
B–62753EN–1/01 15. PMC CONTROL FUNCTION
1) External Program A program number (1 to 9999) is specified from the outside and is selected
Number Search in the CNC memory.
For machines that can load several kinds of workpieces, this function can
automatically select for execution the program corresponding to a
specific workpiece.
Data for the external program number search is accepted regardless of the
mode, but the search execution can be made only in the reset state in MEM
mode.
The ESEND signal switches from “0” to “1” at the end of the external
program number search. This signal does not turn to “0” unless the cycle
start or reset signal is input, or another search is made. Use ESEND to
make a cycle start signal after the search.
NOTE
1 The external program number search is valid when
parameter ESR no. 6300#4=1.
2 The reset state is when the automatic operation lamp is off.
If the start button is pushed in the cycle operation stop or
hold state, search execution starts from the actual position
indicated by the pointer.
3 When there is not a program stored in memory
corresponding to the set program number, alarm no. 59 will
be activated.
4 Program search is not made if the program number is set to
“0”. When the start button is pushed, execution starts from
the position indicated by the pointer, instead.
2) External tool These signals provide for changing the tool compensation amount via the
compensation PMC. When the offset number is specified by a program, data input from
the PMC is added to the offset amount. The offset amount can also be used
as input data itself by specifying the input signal.
When the machine tool is equipped with automatic tools or workpiece
measuring functions, the offset amount can be corrected using this
function, by inputting the error from the correct value into the CNC via
PMC.
If the tool compensation amount is externally input when offset number
0 is specified in a program (a offset cancel) in T series, the workpiece
coordinate system shifts by the entered quantity. The external tool
compensation amount is 0 - +/-7.999mm or +/-0.7999 inch at a time.
1107
15. PMC CONTROL FUNCTION B–62753EN–1/01
Data specification method in external tool compensation (For M series)
Address Data
E E E E E E E E E E E E E E E E E E E E E E E
A A A A A A A D D D D D D D D D D D D D D D D
6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0 0 1 ABS 0 0 0 s MSB LSB
/ i
INC g Offset amount
n
0 :+ Specified by BCD 4-digit code
sign
1 :– (0000A7999)
Specify “000”
0 : Incremental specification
(Input value is added to present compensation amount)
1 : Absolute specification
(Input value is replaced with present compensation amount)
Specify “001” for external tool offset
Data specification method in external tool compensation (For T series)
Address Data
E E E E E E E E E E E E E E E E E E E E E E E
A A A A A A A D D D D D D D D D D D D D D D D
6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
ABS W s
0 0 1 / i MSB LSB
/ X/Z/R g
INC Offset amount
G n
0 :+ Specified by BCD 4-digit code
sign
1 :– (0000A7999)
EA1 EA0 Description
0 0 Specification of X axis offset
0 1 Specification of Z axis offset
1 0 Specification of tool nose radius compensation amount
0 : Specification of tool wear offset amount
1 : Specification of tool geometry offset amount
0 : Incremental specification
(Input value is added to present compensation amount)
1 : Absolute specification
(Input value is replaced with present compensation amount)
Specify “001” for external tool offset
1108
B–62753EN–1/01 15. PMC CONTROL FUNCTION
3) External workpiece The external workpiece coordinate system shift adjusts the workpiece
coordinate system coordinate system depending on the shift amount set via PMC. Each axis
shift (parameter no. 1220) has this shift amount, and it is added to all the
workpiece coordinate systems for use. The shift amount is not lost by cut
off of the power supply. It is not added incrementally, but each input shift
amount makes a new shift amount. The amount that can be input is
0-+/-7.999 mm or +/-0.7999 inch.
4) External machine The machine coordinate system can be shifted by inputting shift value.
coordinate system When the shift amount is input, compensation is immediately applied to
the corresponding axis and the machine starts operation. The position
accuracy can be improved by combining this function with the sensor.
The specification method for the axis to be shifted is the same as that for
the external workpiece coordinate system shift.
The compensation value is specified for the signals ED0 to ED15 by a
binary code ranging from 0 to 9999. This compensation value should
be absolute and the amount which the machine actually moves on input
is the difference from the previously stored value. When a large amount
of compensation is applied at a time, an alarm such as ”excessive error on
stop” may occur. In this case, input the compensation amount several
times.
5) External alarm - External alarm message
message The external alarm message holds the CNC under an alarm
condition by sending an alarm number from the external unit, as
well as a message that is displayed on the CRT screen of the CNC.
Up to four alarm numbers and messages can be sent at a time; the
alarm number ranges from 0 to 999, and the CNC displays it with
1000 added. The message for one alarm number can be up to 15
characters long. The alarm condition is reset by external data.
- External operator message
The external operator message sends the operator message and
number from the external unit to the CNC, with a display on the
CRT screen of the CNC.
Only one message can be transmitted, with a potential message
length of 255 characters. The alarm number ranges from 0 to 999;
from 0 to 99, the CNC adds 2000 to the number, while from 100
to 999 the number is not displayed, only the message is displayed.
Data specification method in external message
E E E E E E E
ED15 to ED0
Item A A A A A A A
(binary)
6 5 4 3 2 1 0
Alarm set 1 0 0 0 0 0 0 Alarm No.
Alarm clear 1 0 0 0 0 0 1 Alarm No.
Operator mes- 1 0 0 0 1 0 0 Message No.
sage list
Operator mes- 1 0 0 0 1 0 1 Message No.
sage clear
Message 1 0 0 0 × 1 1 Character
(Note)
1109
15. PMC CONTROL FUNCTION B–62753EN–1/01
NOTE
Two characters are sent at a time (see ISO code given in
Table below).
ED15 - ED8 . . . . . . . Character code in 1st character.
ED7 - ED0 . . . . . . . . . Character code in 2nd character.
If sending only one character, fill the second slot with a code
smaller than 20 and it will be ignored.
Character code table
0 0 0 0 1 1 1 1
0 0 1 1 0 0 1 1
1 1 0 0 1 1 0 0
0 1 0 1 0 1 0 1
b8 b7 b6 b5 b4 b3 b2 b1
0 0 0 0 SP 0 @ P –
0 0 0 1 ! 1 A Q #
0 0 1 0 I 2 B R V
0 0 1 1 # 3 C S W
0 1 0 0 $ 4 D T ”
0 1 0 1 % 5 E U ·
0 1 1 0 & 6 F V
0 1 1 1 ’ 7 G W
1 0 0 0 ( 8 H X
1 0 0 1 ) 9 I Y
1 0 1 0 * : J Z
1 0 1 1 + ; K [
1 1 0 0 , < L o
1 1 0 1 = = M ]
1 1 1 0 . > N ^ m
1 1 1 1 / ? O _ #
SP : Space code
1110
B–62753EN–1/01 15. PMC CONTROL FUNCTION
6) Substituting No. of Substitution is possible for the No. of parts required and the No. of parts
parts required and No. machined.
of parts, machined
Data specifiecation method for No. of parts required and
No. of parts machined.
Address Data
E E E E E E E E E
A A A A A A A D D
6 5 4 3 2 1 0 1
... 0
5
1 1 0 0 0 0 0/1 MSB LSB
Value of aprt nos.
BCD 4–digit code
(0000A9999)
0 : No. of parts required
1 : No. of parts machined
Set to 110000.
Signals
Data signals for external
data input ED0 to ED15
<G000, G001>
[Classification] Input signal
[Function] The signals indicate the entered data.
The use of the 16 code signals varies with the data type.
Address signals for
external data input
EA0 to EA6 <G002>
[Classification] Input signal
[Function] The signals indicate the type of the entered data.
Read signal for external
data input ESTB
<G002#7>
[Classification] Input signal
[Function] The signal reports that the address and data are set in external data input.
When the signal is set to 1, the control unit reads the address and data for
external data input.
[Operation] The ”basic procedure” describes the procedure for, and operation of, the
control unit when the signal turns to ”1”.
1111
15. PMC CONTROL FUNCTION B–62753EN–1/01
Read completion signal
for external data input
EREND <F060#0>
[Classification] Output signal
[Function] The signal reports that the control unit has finished reading the entered
data.
[Operation] The output condition and procedure are described in the ”basic
procedure.”
Search completion
signal for external data
input ESEND <F060#1>
[Classification] Output signal
[Function] The signal reports that program number search, specified by external data
input, has been completed.
[Output condition] The signal is set to 1 when:
The program number search specified by external data input is completed.
The signal is set to 0 when:
· An automatic operation is started.
· A reset occurs.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G000 ED7 ED6 ED5 ED4 ED3 ED2 ED1 ED0
G001 ED15 ED14 ED13 ED12 ED11 ED10 ED9 ED8
G002 ESTB EA6 EA5 EA4 EA3 EA2 EA1 EA0
F060 ESEND EREND
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3202 PSR
[Data type] Bit
PSR Search for the program number of a protected program
0 : Disabled
1 : Enabled
1112
B–62753EN–1/01 15. PMC CONTROL FUNCTION
#7 #6 #5 #4 #3 #2 #1 #0
6300 ESR
[Data type] Bit type
ESR External program number search
0 : Disabled
1 : Enabled
Alarm and Message
Number Message Description
059 PROGRAM NUMBER In an external program number
NOT FOUND search or external workpiece number
search, a specified program number
was not found. Otherwise, a program
specified for searching is being edited
in background processing. Check the
program number and external signal.
Or discontinue the background eiting.
131 TOO MANY EXTERNAL Five or more alarms have generated
ALARM MESSAGES in external alarm message.
Consult the PMC ladder diagram to
find the cause.
132 ALARM NUMBER NOT No alarm No. concerned exists in ex-
FOUND ternal alarm message clear.
Check the PMC ladder diagram.
133 ILLEGAL DATA IN EXT. Small section data is erroneous in ex-
ALARM MSG ternal alarm message or external op-
erator message. Check the PMC lad-
der diagram.
1113
15. PMC CONTROL FUNCTION B–62753EN–1/01
15.3
EXTERNAL
WORKPIECE
NUMBER SEARCH
General When several part programs are stored in program storage memory, a
program can be searched with the workpiece number search signals PN1
to PN16 from the machine side.
When the cycle operation is actuated in the memory operation mode under
reset status, the workpiece number (program number) specified by PN1
to PN16 is searched and executed from the beginning.
Signal
Workpiece Number
Search Signal PN1, PN2,
PN4, PN8, PN16 <G009#0
to #4> [Classification] Input signal
[Function] Select the number of a workpiece to be machined in the memory mode.
Five code signals are provided. These signals are set as binary code to
designate a workpiece number as follows:
Workpiece number search signal Workpiece
p
PN16 PN8 PN4 PN2 PN1 number
0 0 0 0 0 00
0 0 0 0 1 01
0 0 0 1 0 02
0 0 0 1 1 03
0 0 1 0 0 04
0 0 1 0 1 05
0 0 1 1 0 06
0 0 1 1 1 07
0 1 0 0 0 08
0 1 0 0 1 09
0 1 0 1 0 10
0 1 0 1 1 11
0 1 1 0 0 12
0 1 1 0 1 13
0 1 1 1 0 14
0 1 1 1 1 15
1114
B–62753EN–1/01 15. PMC CONTROL FUNCTION
Workpiece number search signal Workpiece
p
PN16 PN8 PN4 PN2 PN1 number
1 0 0 0 0 16
1 0 0 0 1 17
1 0 0 1 0 18
1 0 0 1 1 19
1 0 1 0 0 20
1 0 1 0 1 21
1 0 1 1 0 22
1 0 1 1 1 23
1 1 0 0 0 24
1 1 0 0 1 25
1 1 0 1 0 26
1 1 0 1 1 27
1 1 1 0 0 28
1 1 1 0 1 29
1 1 1 1 0 30
1 1 1 1 1 31
Workpiece number 00 is used for special designation “no search”. Thus,
a workpiece number ranges from 01 to 31.
NOTE
These signals are also used to specify a file number for file
search during external program input. See Section 13.7,
“External Program Input.”
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G009 PN16 PN8 PN4 PN2 PN1
Alarm and Message
Number Message Description
059 PROGRAM NUMBER In an external program number
NOT FOUND search or external workpiece number
search, a specified program number
was not found. Otherwise, a program
specified for searching is being edited
in background processing. Check the
program number and external signal.
Or discontinue the background eiting.
1115
15. PMC CONTROL FUNCTION B–62753EN–1/01
Note
NOTE
1 This function can be used only in memory operation. It
cannot be used during DNC operation and MDI operation.
2 Select the program number from O001 ∼ O031.
3 Program numbers from O001 to O031 can be used.
However, programs corresponding to all the program
numbers do not have to be stored in memory.
4 When a program corresponding to the specified program
number is not stored in memory, an alarm (No. 59) is
activated when the start button is pressed.
5 Program search is performed only when the start button is
pressed in the reset state. When the CNC is in the
automatic operation stop state (single block stop, etc.) or
pause state (feedhold stop, etc.), program search is not
performed even if the start button is pressed and execution
is started from the point specified by the present execution
pointer.
6 To restart program halfway through, press the start button
after sequence number search in MEM mode. The
workpiece number search is not performed; program
execution starts from the block which is searched by
sequence number search, because the OP signal is set by
sequence number search in MEM mode and the CNC reset
state is released.
7 When the start button is pressed with all PN1 to PN16 “0”,
program search is not performed but execution is started
from the point specified by the present execution pointer.
To restart operation from the start of a program which
cannot be searched by this function, perform the usual
program number search operation (CRT/MDI panel
operation), turn all the PN1 to PN16 to “0” and press the start
button
1116
B–62753EN–1/01 15. PMC CONTROL FUNCTION
15.4
SPINDLE OUTPUT
CONTROL BY THE
PMC
General The PMC can control the speed and polarity of each spindle motor,
connected by the optional spindle serial output/spindle analog output
function.
The first, second, and third spindles all have their own individual
interfaces. By using a PMC ladder program, the user can control the
spindles as desired.
This section describes how to use the PMC to control spindle rotation and
provides example applications.
Switching control This function can be used to specify the following:
⋅ Spindle motor speed (number of rotations)
⋅ Output polarity for each spindle motor (direction of rotation)
Usually, the CNC is used to control the speed and polarity of the first
spindle motor. If the multispindle control function is added, the CNC can
also control the second and third spindle motors.
This function allows the user to select whether the CNC or PMC is used
to control the speed and output polarity of the spindle motors.
Specifying the spindle The PMC can be used to specify the spindle motor speed upon executing
motor speed the following:
⋅ Switching the controller from the CNC to the PMC, by issuing an
SINDx signal
⋅ Setting the spindle motor speed data, calculated by the PMC, in spindle
control signal R01Ix to R12Ix
When controlled by the PMC, the spindle motor speed is not affected by
any signal (for example, the spindle speed override signal) or parameter
setting (for example, the maximum speed clamp parameter) related to the
spindle speed command of the CNC spindle control function.
→ If the multispindle control function is added, however, the spindle stop
signal *SSTPx <G0027, #3, #4, #5> can be used to stop a PMC–
controlled spindle.
The spindle motor speed data is obtained from the following expression.
Its value can range from 0 to 4095:
Spindle motor speed
Spindle motor speed data = 4095
Maximum spindle motor speed
Remark) Usually, the spindle speed must be controlled. If a gear train is
used to connect the spindle to the spindle motor, first obtain the
maximum spindle speed at the maximum spindle motor speed.
1117
15. PMC CONTROL FUNCTION B–62753EN–1/01
Spindle speed
Spindle motor speed data = 4095
Maximum spindle speed
By using this expression, the spindle motor speed data can be
obtained easily.
Specifying the output The PMC can specify the spindle motor output polarity when the
polarity for the spindle following are executed:
motor ⋅ Switching the controller from the CNC to the PMC, by issuing an
SSINx signal
⋅ Specifying the output polarity to the SGNx signal
S–code and SF signals To control the spindle, the PMC may require to read the S value specified
by the CNC.
If the spindle serial output/spindle analog control function is added (if the
PMC can control the spindle), the S–code signals <F022 to F025> and SF
signal <F007, #2> can be output only when many conditions, determined
by the CNC spindle control, are satisfied. In some cases, the signals
cannot be used under standard conditions.
Specify the related bits of parameter No. 3705 according to the desired
application, then use the S–code and SF signals.
Twelve code signals Twelve code signals corresponding to S value R01O to R12O <F036, #0
corresponding to the S to F037, #3> are output to the first spindle motor. The output data is
value (output) calculated from the results of the CNC spindle control. (See Section 9.3.)
Even while a spindle is subject to PMC control, an S command that is
issued to the CNC is converted to spindle output data and output.
The SIND signal determines whether the speed output command, issued
to the spindle motor, is obtained from the twelve code signals
corresponding to the S value, or from the R01I to R12I signals calculated
and specified by the PMC.
The use of this signal may simplify PMC ladder processing used to enable
PMC spindle control.
Sample application 1) Controlling the first and second spindles of a lathe system
→ Share the gear stages between the first and second spindles.
(If the first spindle uses two gears, for example, specify parameters
Nos. 3743 and 3744, thus enabling the use of gears 3 and 4 for the
second spindle.)
Perform the necessary setting to enable control of the first and second
spindles by the PMC.
To specify a rotation command for the first spindle, enter the gears for
the first spindle in GR1 and GR2 and obtain the data of the twelve code
signals corresponding to the S value. Specify the data as the speed
output command for the first spindle in the PMC control interface for
the first spindle.
1118
B–62753EN–1/01 15. PMC CONTROL FUNCTION
To specify a rotation command for the second spindle, enter the gears
to be used for the second spindle in GR1 and GR2 and obtain the data
of the twelve code signals corresponding to the S value. Specify the
data as the speed output command for the second spindle in the PMC
control interface for the second spindle.
Sample application 2) Using a lathe’s orientation function with the stop position of the serial
spindle specified externally, specifying the S value as the angle of the stop
position for spindle orientation after the spindle positioning mode has
been selected
→ Use those gears that are not being used for the first spindle.
(In this application, gear 4 is used to calculate the spindle position. Set
parameter No. 3744 to 360.)
Specify the M code used to set the spindle to positioning mode and
stop the spindle. Enter gear 4 in GR1 and GR2.
Then, specify a spindle positioning angle with the S command. (To
specify the position of 145 degrees, for example, specify S145;.)
Expression 145/360*4095 is calculated and the result is output to the
twelve code signals corresponding to the S value (output signal).
Enter the data in external stop position commands SHA00 to SHA11
<G078, #0 to G079, #3> and perform the orientation.
Signal
PMC spindle control signals
For the first spindle: SIND, SSIN, SGN <G033#7, #6, #5>
R01I to R12I <G032#0 to G033#3>
For the second spindle: SIND2, SSIN2, SGN2 <G035#7, #6, #5>
R01I2 to R12I2 <G034#0 to G035#3>
For the third spindle: SIND3, SSIN3, SGN3 <G037#7, #6, #5>
R01I3 to R12I3 <G036#0 to G037#3>
[Classification] Input signal
[Function] The above signals enable the control of a spindle motor by issuing
commands from the PMC. Both the speed and polarity of the spindle
motor (direction of rotation) can be controlled.
The speed command and polarity are usually specified by the CNC. The
use of these signals allows the user to select whether the speed and
polarity are controlled by the CNC or PMC.
Even if the multispindle control function is not provided, these signals
allow the second or third spindle to be controlled.
When the multispindle control function and type A are being used (if the
MSI bit, bit 2 of parameter No. 3709, is set to 0), the signals for the second
and third spindles cannot be used.
1119
15. PMC CONTROL FUNCTION B–62753EN–1/01
Details of the signals Signal used to select the spindle motor speed command SINDx
→ The above signal is used to select whether the spindle motor speed is
controlled by the CNC or PMC.
1: The spindle motor is controlled according to speed commands
(R01Ix to R12Ix) issued by the PMC.
0: The spindle motor is controlled according to speed commands
issued by the CNC. The spindle speed specified with the S
command is output.
Signals used to input the spindle motor speed command issued by the
PMC R01Ix to R12Ix
→ If the PMC is being used to control the spindle motor speed command,
specify, in binary format, the value obtained using the following
expression.
Spindle motor speed
Value to be specified = 4095
Maximum spindle motor speed
(Spindle motor speed)
Maximum
spindle motor
speed
0 rpm Code signal
0 4095
Signal used to select the polarity of the spindle motor speed command,
SSINx
→ The above signal selects whether the output polarity of the spindle
motor speed command is controlled by the CNC or PMC.
1 : The spindle motor is controlled according to the polarity command
(SGNx) issued by the PMC.
0 : The CNC controls the polarity. The polarity is determined by the
TCW and CWM bits (bits 7 and 6 of parameter No. 3706) and the
M03 or M04 command.
Signal used to specify the polarity of the spindle motor selected by the
PMC, SGNx
→ If the PMC is used to control the output polarity of the spindle motor
speed command, specify the polarity with this signal.
1 : The output polarity of the spindle is negative.
0 : The output polarity of the spindle is positive.
1120
B–62753EN–1/01 15. PMC CONTROL FUNCTION
Twelve code signals
corresponding to the S
value R01O to R12O
<G036#0 to G037#3>
[Classification] Output signal
[Function] The S value, specified in the CNC part program, is converted to the speed
output to the spindle motor that is required to control the connected
spindle. The converted value is sent to the PMC with twelve code signals,
in proportion to the spindle motor speed output.
The speed data, the final result of the CNC spindle control, is output to
the spindle motor after the spindle gear ratio, spindle speed override,
speed clamp, conversion of the surface speed into the spindle speed by the
constant surface speed control command, and other data have been
considered.
(See Section 9.3 for an explanation of the relationship between the CNC
spindle control and the speed output to the spindle motor.)
Code signal
4095
(Speed output to the
spindle motor)
0
Maximum spindle
0 rpm
motor speed
Parameter
#7 #6 #5 #4 #3 #2 #1 #0
3701 SS2
[Data type] Bit
SS2 The number of connections in serial spindle control
0: 1
1: 2
1121
15. PMC CONTROL FUNCTION B–62753EN–1/01
#7 #6 #5 #4 #3 #2 #1 #0
3705 EVS ESF
SFA NSF ESF
[Data type] Bit
ESF When the spindle control function (S analog output or S serial output) is
used, and the constant surface speed control function is used or bit 7
(GTT) of parameter No. 3705 is set to 1:
0 : S codes and SF are output for all S commands.
1 : S codes and SF are not output for an S command in constant surface
speed control mode (G96 mode) or for an S command used to specify
maximum spindle speed clamping (G50S–––;).
NOTE
For the T series, this parameter is enabled when bit 4 (EVS)
of parameter No. 3705 is set to 1. For the M series, SF is not
output:
(1) For an S command used to specify maximum spindle
speed clamping (G92S–––;) in constant surface speed
control mode
(2) When bit 5 (NSF) of parameter No. 3705 is set to 1
EVS When the spindle control function (S analog output or S serial output) is
used, S codes and SF are:
0 : Not output for an S command.
1 : Output for an S command.
NOTE
The output of S codes and SF for an S command in constant
surface speed control mode (G96), or for an S command
used to specify maximum spindle speed clamping
(G50S–––;) depends on the setting of bit 0 (ESF) of
parameter No. 3705.
NSF: When an S code command is issued in constant surface–speed control,
0 : SF is output.
1 : SF is not output.
SFA: The SF signal is output:
0 : When gears are switched
1 : Irrespective of whether gears are switched
#7 #6 #5 #4 #3 #2 #1 #0
3709 MSI
[Data type] Bit
MSI In multi–spindle control, the SIND signal is valid:
0 : Only when the first spindle is selected. (SIND signal for 2nd and 3rd
spindle become invalid)
1122
B–62753EN–1/01 15. PMC CONTROL FUNCTION
1 : For each spindle irrespective of whether the spindle is selected. (Each
spindle has its own SIND signal.)
3821 Offset–voltage compensation value of the analog output of the third–spindle speed
[Data type] Word
[Unit of data] Velo
[Valid data range] –1024 to 1024
Set the offset–voltage compensation value of the analog output of the
third–spindle speed.
[Setting method]
(1) Set 0 (standard value)
(2) Specify a spindle speed at which the spindle speed analog output
becomes 0.
(3) Measure output voltage.
(4) Set the following value to parameter No. 3731.
–8191 offset voltage (V)
Set value =
12.5
(5) After the parameter has been set, command again a spindle speed
where the spindle speed analog output become 0 and confirm that
voltage becomes 0V.
1123
15. PMC CONTROL FUNCTION B–62753EN–1/01
Note
NOTE
1 If the spindle fails to move after the PMC issues the spindle
motor speed command, check the following:
Type A is selected (the MSI bit, bit 2 of parameter No. 3709,
is set to 0) when the multispindle control function is used.
→ The second or third spindle cannot be controlled. The
first spindle can be controlled only when the spindle
selection signal SWS1 is set to “1”.
The spindle stop signal for each axis is set to “0” when the
multispindle control function is being used.
→ Spindle stop signal for each axis *SSTPx <G027, #3, #4,
#5> stops the spindle.
M03/M04 is not specified when the CNC is being used to
control the output polarity.
→ If the TCW bit, bit 7 of parameter No. 3706, is set to 1, the
M03/M04 command issued to the CNC changes the
output polarity for the spindle motor. If no M03/M04
command is specified after the CNC is turned on, the
specified speed output is not sent to the spindle motor
because the output polarity has not been determined.
2 The SF signal indicates that output of the S code to the PMC
has been completed. The signal does not indicate the end
of the command for specifying the spindle speed.
3 For an explanation of connecting the second or third
spindle, see Sections 9.2 and 9.10.
4 If the multispindle control function is not being used, the
CNC does not issue any commands to the second and third
spindles. The output polarity is controlled by the SGNx
signal. It is not affected by the SSINx signal.
The speed output to the spindle motor can be controlled
only when the SINDx signal is set to “1”.
1124
B–62753EN–1/01 15. PMC CONTROL FUNCTION
15.5
EXTERNAL KEY
INPUT
General MDI key codes can be sent from the PMC to CNC by means of interface
signals. This allows the CNC to be controlled in the same way as when
the operator performs MDI key operation.
Control is realized by exchanging the following interface signals between
the PMC and CNC:
Signal name Abbreviation
External key input mode selection signal (input) ENBKY
Key code signals (input) EKC0AEKC7
Key code read signal (input) EKSET
Key code read completion signal (output) EKENB
Key input disable signal (output) INHKY
Program screen display mode signal (output) PRGDPL
The processing flow in the PMC is shown below.
(START)
1) Set the external key input control mode.
Set ENBKY = 1
no
< EKSET = EKENB > 2) Check whether a key code can be set.
yes
< INHKY = 0 > no
yes
3) When a key code can be set:
Set key code (1) Set the key code to be input.
(2) Invert the (EKSET) signal to instruct the CNC to
read the key code.
Invert EKSET
no 4) Repeat the operation for the key data to be input
< Has key input ended? >
yes
5) After reporting the last data, check that the CNC has
no read the key data.
< EKSET = EKENB >
yes
< INHKY = 0 > no
yes
6) Release external key input control mode.
Set ENBKY = 0
(END)
1125
15. PMC CONTROL FUNCTION B–62753EN–1/01
NOTE
Read processing is controlled by exclusive–ORing (XOR)
the key code read signal (EKSET) with the read completion
signal (EKENB). When the EKSET and EKENB signals
differ in their logic, the CNC reads the input key code. Once
reading has been completed, the CNC inverts the EKENB
signal to match its logic with that of the EKSET signal.
In the PMC, on the other hand, a new key code cannot be
set while the EKSET and EKENB signals differ in their logic.
Signals
External key input mode
selection signal
ENBKY <G066#1>
[Classification] Input signal
[Function] While this signal is turned on “1”, external key input control is enabled.
In external key input control mode, any MDI key operations are ignored.
Key code read signal
EKSET <G066#7>
[Classification] Input signal
[Function] This signal instructs the CNC to read the input key code.
Key code signals
EKC0 to EKC7 <G098>
[Classification] Input signal
[Function] These signals set an input key code. (See the MDI key code table.)
Key input disable signal
INHKY<F053#0>
[Classification] Output signal
[Function] While this signal is 1, no key code is accepted in external key input control
mode.
1126
B–62753EN–1/01 15. PMC CONTROL FUNCTION
Program screen display
mode signal PRGDPL
<F053#1>
[Classification] Output signal
[Function] This signal is on “1” while the CNC is displaying a program screen.
Key code read
completion signal
EKENB <F053#7>
[Classification] Output signal
[Function] This signal reports that the CNC has read a key code.
Signal address
#7 #6 #5 #4 #3 #2 #1 #0
G066 EKSET ENBKY
#7 #6 #5 #4 #3 #2 #1 #0
G098 EKC7 EKC6 EKC5 EKC4 EKC3 EKC2 EKC1 EKC0
#7 #6 #5 #4 #3 #2 #1 #0
F053 EKENB PRGDPL INHKY
MDI key code table
Codes in the table are given in hexadecimal. For example, A
corresponds to 41H in hexadecimal. RESET corresponds to 90H in
hexadecimal.
(Note 1) and (Note 2) are explained below:
NOTE
1 For the small keyboard, 0EDH is assigned to
GRAPH/CUSTOM .
For the standard keyboard, 0EDH is assigned to GRAPH .
0EEH is assigned to CUSTOM .
2 Handling of the soft keys
[F0] to [F9], [FR], and [FL] in the key code table are the key
codes for the soft keys. They are associated with the MDI
keys as shown below.
Key configuration for 9 ”CRT, or etc. : 5 keys + 2 keys ([F0] A[F4] and
[FR], [FL])
[ ] [ ] [ ] [ ] [ ]
[FL] [F4] [F3] [F2] [F1] [F0] [FR]
1127
15. PMC CONTROL FUNCTION B–62753EN–1/01
Key configuration for 14” CRT, or etc.: 10 keys + 2 keys ([F0]A[F9] and
[FR], [FL])
[FL] [F9] [F8] [F7] ⋅⋅⋅ [F1] [F0] [FR]
1128
B–62753EN–1/01 15. PMC CONTROL FUNCTION
MDI Key Code Table(00HA7FH)
0 1 2 3 4 5 6 7
0 Space 0 @ P
1 1 A Q
2 2 B R
3 # 3 C S
4 4 D T
5 5 E U
6 & 6 F V
7 7 G W
8 ( 8 H X
9 ) 9 I Y
A ; * J Z
(EOB)
B + K [
C , L
D – = M ]
E . N
F / ? O
1129
15. PMC CONTROL FUNCTION B–62753EN–1/01
MDI Key Code Table(80HA0FFH)
8 9 A B C D E F
0 RESET [F0]
(Note2)
1 [F1]
(Note2)
2 [F2]
(Note2)
3 [F3]
(Note2)
4 INSERT [F4]
(Note2)
5 DELETE [F5]
(Note2)
[F6]
6 CAN ALTER
(Note2)
7 [F7]
(Note2)
8 Cursor INPUT POS [F8]
→ (Note2)
9 Cursor PROG [F9]
← (Note2)
OFFSET
A Cursor HELP SET-
↓ TING
B Cursor SYSTEM
↑
C MES-
SAEG
D GRAPH
(CUSTOM)
(Note1)
E PAGE CUSTOM [FR]
↓ (Note1) (Note2)
F PAGE FAPT [FL]
↑ (Note2)
1130
B–62753EN–1/01 15. PMC CONTROL FUNCTION
15.6
DIRECT OPERATION
BY PMC/MMC
General Activating memory operation in memory operation mode (MEM) with
the direct operation select signal set to 1 enables machining (direct
operation) while reading a program stored in the PMC–RC or MMC.
Signal
Direct operation select
signal DMMC <G042#7>
[Classification] Input signal
[Function] Selects the mode (direct operation mode) for performing machining while
reading a program stored in the PMC–RC and MMC.
[Operation] When this signal is set to 1, the control unit operates as follows:
· When memory operation mode (MEM) is not selected, the control unit
ignores this signal.
· When memory operation mode (MEM) is selected, the control unit
selects direct operation mode and enables direct operation.
Reference Item FANUC PMC–MODEL RC/RC3/NB PROGRAMMING MANUAL (C
LANGUAGE) (B–61863E–1)
1131
APPENDIX
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
A INTERFACE BETWEEN CNC AND PMC
1135
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
A.1
LIST OF ADDRESSES
A.1.1 Interface addresses among CNC, PMC and Machine Tool are as follows:
List of Addresses
CNC G000– PMC X000– MT
(One–Path Control)
F000– Y000–
Following shows table of addresses:
In an item where both T series and M series are described, some signals
are covered with shade ( ) in the signal address figure as shown
below. This means either T series or M series does not have this signal.
Upper part is for T series and lower part is for M series.
[Example 1]
Signals EXLM and ST are common signals, STLK is for T series only
and RLSOT and RVS are for M series only.
#7 #6 #2 #1 #0
T series
G007 RLSOT SA ST STLK RVS
M series
1136
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
→
Address Bit number
7 6 5 4 3 2 1 0
X000
X001
X002
X003
SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE (T series)
X004 SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7
ESKIP ZAE YAE XAE
SKIP SKIP5 SKIP4 SKIP3 (M series)
SKIP6 SKIP2 SKIP8 SKIP7
X005
X006
X007
X008 *ESP
X009 *DEC8 *DEC7 *DEC6 *DEC5 *DEC4 *DEC3 *DEC2 *DEC1
X010
X011
X012
1137
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
→
Address Bit number
7 6 5 4 3 2 1 0
G000 ED7 ED6 ED5 ED4 ED3 ED2 ED1 ED0
G001 ED15 ED14 ED13 ED12 ED11 ED10 ED9 ED8
G002 ESTB EA6 EA5 EA4 EA3 EA2 EA1 EA0
G003
G004 MFIN3 MFIN2 FIN
G005 BFIN AFL BFIN TFIN SFIN EFIN MFIN
G006 SKIPP OVC *ABSM SRN
G007 RLSOT EXLM *FLWU RLSOT3 ST STLK RVS
G008 ERS RRW *SP *ESP *IT
G009 PN16 PN8 PN4 PN2 PN1
G010 *JV7 *JV6 *JV5 *JV4 *JV3 *JV2 *JV1 *JV0
G011 *JV15 *JV14 *JV13 *JV12 *JV11 *JV10 *JV9 *JV8
G012 *FV7 *FV6 *FV5 *FV4 *FV3 *FV2 *FV1 *FV0
G013 *AFV7 *AFV6 *AFV5 *AFV4 *AFV3 *AFV2 *AFV1 *AFV0
G014 ROV2 ROV1
G015
G016 F1D MSDFON
G017
G018 HS2D HS2C HS2B HS2A HS1D HS1C HS1B HS1A
G019 RT MP2 MP1 HS3D HS3C HS3B HS3A
G020
G021
G022
G023 ALNGH RGHTH
G024
1138
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G025
G026
G027 CON *SSTP3 *SSTP2 *SSTP1 SWS3 SWS2 SWS1
G028 PC2SLC SPSTP *SCPF *SUCPF GR2 GR1
G029 *SSTP SOR SAR GR31 GR21
G030 SOV7 SOV6 SOV5 SOV4 SOV3 SOV2 SOV1 SOV0
G031 PKESS2 PKESS1
G032 R08I R07I R06I R05I R04I R03I R02I R01I
G033 SIND SSIN SGN R12I R11I R10I R09I
G034 R08I2 R07I2 R06I2 R05I2 R04I2 R03I2 R02I2 R01I2
G035 SIND2 SSIN2 SGN2 R12I2 R11I2 R10I2 R09I2
G036 R08I3 R07I3 R06I3 R05I3 R04I3 R03I3 R02I3 R01I3
G037 SIND3 SSIN3 SGN3 R12I3 R11I3 R10I3 R09I3
G038 *BECLP *BEUCP SPPHS SPSYC *PLSST
G039 GOQSM WOQSM OFN5 OFN4 OFN3 OFN2 OFN1 OFN0
G040 WOSET PRC OFN6
G041 HS2ID HS2IC HS2IB HS2IA HS1ID HS1IC HS1IB HS1IA
G042 DMMC HS3ID HS3IC HS3IB HS3IA
G043 ZRN DNCI MD4 MD2 MD1
G044 MLK BDT1
G045 BDT9 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2
G046 DRN KEY4 KEY3 KEY2 KEY1 SBK
G047 TL128 TL64 TL32 TL16 TL08 TL04 TL02 TL01
G048 TLRST TLRSTI TLSKP TL256
G049 *TLV7 *TLV6 *TLV5 *TLV4 *TLV3 *TLV2 *TLV1 *TLV0
1139
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G050 *TLV9 *TLV8
G051 *CHLD CHPST *CHP8 *CHP4 *CHP2 *CHP0
G052 RMTDI7 RMTDI6 RMTDI5 RMTDI4 RMTDI3 RMTDI2 RMTDI1 RMTDI0
G053 CDZ SMZ UINT TMRON
G054 UI007 UI006 UI005 UI004 UI003 UI002 UI001 UI000
G055 UI015 UI014 UI013 UI012 UI011 UI010 UI009 UI008
G056
G057
G058 STWD STRD EXWT EXSTP EXRD MINP
G059 TRRTN TRESC
G060 *TSB
G061 RGTSP2 RGTSP1 RGTAP
G062 *CRTOF
G063 NOZAGC
G064 ESRSYC SLCSEQ RTNCY
G065
G066 EKSET RTRCT ENBKY IGNVRY
G067
G068
G069
G070 MRDYA ORCMA SFRA SRVA CTH1A CTH2A TLMHA TLMLA
G071 RCHA RSLA INTGA SOCNA MCFNA SPSLA *ESPA ARSTA
G072 RCHHGA MFNHGA INCMDA OVRIDA DEFMDA NRROA ROTAA INDXA
G073 MPOFA SLVA MORCMA
G074 MRDYB ORCMB SFRB SRVB CTH1B CTH2B TLMHB TLMLB
1140
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G075 RCHB RSLB INTGB SOCNB MCFNB SPSLB *ESPB ARSTB
G076 RCHHGB MFNHGB INCMDB OVRIDB DEFMDB NRROB ROTAB INDXB
G077 MPOFB SLVB MORCMB
G078 SHA07 SHA06 SHA05 SHA04 SHA03 SHA02 SHA01 SHA00
G079 SHA11 SHA10 SHA09 SHA08
G080 SHB07 SHB06 SHB05 SHB04 SHB03 SHB02 SHB01 SHB00
G081 SHB11 SHB10 SHB09 SHB08
G082 Reserve for order made macro
G083 Reserve for order made macro
G084
G085
G086 –Ja +Ja –Jg +Jg
G087
G088
G089
G090
G091 SRLNI3 SRLNI2 SRLNI1 SRLNI0
G092 BGEN BGIALM BGION IOLS IOLACK
G093
G094
G095
G096 HROV *HROV6 *HROV5 *HROV4 *HROV3 *HROV2 *HROV1 *HROV0
G097
G098 EKC7 EKC6 EKC5 EKC4 EKC3 EKC2 EKC1 EKC0
G099
1141
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G100 +J8 +J7 +J6 +J5 +J4 +J3 +J2 +J1
G101
G102 –J8 –J7 –J6 –J5 –J4 –J3 –J2 –J1
G103
G104
G105
G106 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1
G107
G108 MLK8 MLK7 MLK6 MLK5 MLK4 MLK3 MLK2 MLK1
G109
G110 +LM8 +LM7 +LM6 +LM5 +LM4 +LM3 +LM2 +LM1
G111
G112 –LM8 –LM7 –LM6 –LM5 –LM4 –LM3 –LM2 –LM1
G113
G114 *+L8 *+L7 *+L6 *+L5 *+L4 *+L3 *+L2 *+L1
G115
G116 *–L8 *–L7 *–L6 *–L5 *–L4 *–L3 *–L2 *–L1
G117
G118 *+ED8 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1
G119
G120 *–ED8 *–ED7 *–ED6 *–ED5 *–ED4 *–ED3 *–ED2 *–ED1
G121
PK8 PK7
PK6 PK5 PK4 PK3 PK2 PK1 (T series)
G122 PKESS2 PKESS1
PKESS2 PKESS1 (M series)
G123
1142
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G124 DTCH8 DTCH7 DTCH6 DTCH5 DTCH4 DTCH3 DTCH2 DTCH1
G125
G126 SVF8 SVF7 SVF6 SVF5 SVF4 SVF3 SVF2 SVF1
G127
G128
G129
G130 *IT8 *IT7 *IT6 *IT5 *IT4 *IT3 *IT2 *IT1
G131
G132 +MIT4 +MIT3 +MIT2 +MIT1
G133
G134 –MIT4 –MIT3 –MIT2 –MIT1
G135
G136 EAX8 EAX7 EAX6 EAX5 EAX4 EAX3 EAX2 EAX1
G137
G138 SYNC8 SYNC7 SYNC6 SYNC5 SYNC4 SYNC3 SYNC2 SYNC1
G139
G140 SYNCJ8 SYNCJ7 SYNCJ6 SYNCJ5 SYNCJ4 SYNCJ3 SYNCJ2 SYNCJ1
G141
G142 EBUFA ECLRA ESTPA ESOFA ESBKA EMBUFA EFINA
G143 EMSBKA EC6A EC5A EC4A EC3A EC2A EC1A EC0A
G144 EIF7A EIF6A EIF5A EIF4A EIF3A EIF2A EIF1A EIF0A
G145 EIF15A EIF14A EIF13A EIF12A EIF11A EIF10A EIF9A EIF8A
G146 EID7A EID6A EID5A EID4A EID3A EID2A EID1A EID0A
G147 EID15A EID14A EID13A EID12A EID11A EID10A EID9A EID8A
G148 EID23A EID22A EID21A EID20A EID19A EID18A EID17A EID16A
1143
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G149 EID31A EID30A EID29A EID28A EID27A EID26A EID25A EID24A
G150 DRNE RTE OVCE ROV2E ROV1E
G151 *FV7E *FV6E *FV5E *FV4E *FV3E *FV2E *FV1E *FV0E
G152
G153
G154 EBUFB ECLRB ESTPB ESOFB ESBKB EMBUFB EFINB
G155 EMSBKB EC6B EC5B EC4B EC3B EC2B EC1B EC0B
G156 EIF7B EIF6B EIF5B EIF4B EIF3B EIF2B EIF1B EIF0B
G157 EIF15B EIF14B EIF13B EIF12B EIF11B EIF10B EIF9B EIF8B
G158 EID7B EID6B EID5B EID4B EID3B EID2B EID1B EID0B
G159 EID15B EID14B EID13B EID12B EID11B EID10B EID9B EID8B
G160 EID23B EID22B EID21B EID20B EID19B EID18B EID17B EID16B
G161 EID31B EID30B EID29B EID28B EID27B EID26B EID25B EID24B
G162
G163
G164
G165
G166 EBUFC ECLRC ESTPC ESOFC ESBKC EMBUFC EFINC
G167 EMSBKC EC6C EC5C EC4C EC3C EC2C EC1C EC0C
G168 EIF7C EIF6C EIF5C EIF4C EIF3C EIF2C EIF1C EIF0C
G169 EIF15C EIF14C EIF13C EIF12C EIF11C EIF10C EIF9C EIF8C
G170 EID7C EID6C EID5C EID4C EID3C EID2C EID1C EID0C
G171 EID15C EID14C EID13C EID12C EID11C EID10C EID9C EID8C
G172 EID23C EID22C EID21C EID20C EID19C EID18C EID17C EID16C
G173 EID31C EID30C EID29C EID28C EID27C EID26C EID25C EID24C
1144
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G174
G175
G176
G177
G178 EBUFD ECLRD ESTPD ESOFD ESBKD EMBUFD EFIND
G179 EMSBKD EC6D EC5D EC4D EC3D EC2D EC1D EC0D
G180 EIF7D EIF6D EIF5D EIF4D EIF3D EIF2D EIF1D EIF0D
G181 EIF15D EIF14D EIF13D EIF12D EIF11D EIF10D EIF9D EIF8D
G182 EID7D EID6D EID5D EID4D EID3D EID2D EID1D EID0D
G183 EID15D EID14D EID13D EID12D EID11D EID10D EID9D EID8D
G184 EID23D EID22D EID21D EID20D EID19D EID18D EID17D EID16D
G185 EID31D EID30D EID29D EID28D EID27D EID26D EID25D EID24D
G186
G187
G188
G189
G190
G191
G192 IGVRY8 IGVRY7 IGVRY6 IGVRY5 IGVRY4 IGVRY3 IGVRY2 IGVRY1
G193
G194
G195
G196
G197
G198 NPOS8 NPOS7 NPOS6 NPOS5 NPOS4 NPOS3 NPOS2 NPOS1
1145
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G199
G200
G201
G202
G203
G204 MRDYC ORCML SFRC SRVC CTH1C CTH2C TLMHC TLMLC
G205 RCHC RSLC INTGC SOCNC MCFNC SPSLC *ESPC ARSTC
G206 RCHHGC MFNHGC INCMDC OVRIDC DEFMDC NRROC ROTAC INDXC
G207 MPOFC SLVC MORCMC
G208 SHC07 SHC06 SHC05 SHC04 SHC03 SHC02 SHC01 SHC00
G209 SHC11 SHC10 SHC09 SHC08
G210
G211
G212
G213
G214
G215
G216
G217
G218
G219
G220
G221
G222
1146
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
CNC →
Address Bit number
7 6 5 4 3 2 1 0
F000 OP SA STL SPL RWD
F001 MA TAP ENB DEN BAL RST AL
F002 MDRN CUT SRNMV THRD CSS RPDO INCH
F003 MTCHIN MEDT MMEM MRMT MMDI MJ MH MINC
F004 MREF MAFL MSBK MABSM MMLK MBDT1
F005 MBDT9 MBDT8 MBDT7 MBDT6 MBDT5 MBDT4 MBDT3 MBDT2
F006
F007 BF BF TF SF EFD MF
F008 MF3 MF2 EF
F009 DM00 DM01 DM02 DM30
F010 M07 M06 M05 M04 M03 M02 M01 M00
F011 M15 M14 M13 M12 M11 M10 M09 M08
F012 M23 M22 M21 M20 M19 M18 M17 M16
F013 M31 M30 M29 M28 M27 M26 M25 M24
F014 M207 M206 M205 M204 M203 M202 M201 M200
F015 M215 M214 M213 M212 M211 M210 M209 M208
F016 M307 M306 M305 M304 M303 M302 M301 M300
F017 M315 M314 M313 M312 M311 M310 M309 M308
F018
F019
F020
F021
F022 S07 S06 S05 S04 S03 S02 S01 S00
F023 S15 S14 S13 S12 S11 S10 S09 S08
F024 S23 S22 S21 S20 S19 S18 S17 S16
1147
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F025 S31 S30 S29 S28 S27 S26 S25 S24
F026 T07 T06 T05 T04 T03 T02 T01 T00
F027 T15 T14 T13 T12 T11 T10 T09 T08
F028 T23 T22 T21 T20 T19 T18 T17 T16
F029 T31 T30 T29 T28 T27 T26 T25 T24
F030 B07 B06 B05 B04 B03 B02 B01 B00
F031 B15 B14 B13 B12 B11 B10 B09 B08
F032 B23 B22 B21 B20 B19 B18 B17 B16
F033 B31 B30 B29 B28 B27 B26 B25 B24
F034 GR3O GR2O GR1O
F035 SPAL
F036 R08O R07O R06O R05O R04O R03O R02O R01O
F037 R12O R11O R10O R09O
F038 ENB3 ENB2 SUCLP SCLP
F039 CHPCYL CHPMD
F040 AR7 AR6 AR5 AR4 AR3 AR2 AR1 AR0
F041 AR15 AR14 AR13 AR12 AR11 AR10 AR09 AR08
F042
F043
F044 SYCAL FSPPH FSPSY FSCSL
F045 ORARA TLMA LDT2A LDT1A SARA SDTA SSTA ALMA
F046 MORA2A MORA1A PORA2A SLVSA RCFNA RCHPA CFINA CHPA
F047 INCSTA PC1DEA
F048
F049 ORARB TLMB LDT2B LDT1B SARB SDTB SSTB ALMB
1148
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
F050 MORA2B MORA1B PORA2B SLVSB RCFNB RCHPB CFINB CHPB
F051 INCSTB PC1DEB
F052
F053 EKENB BGEACT RPALM RPBSY PRGDPL INHKY
F054 UO007 UO006 UO005 UO004 UO003 UO002 UO001 UO000
F055 UO015 UO014 UO013 UO012 UO011 UO010 UO009 UO008
F056 UO107 UO106 UO105 UO104 UO103 UO102 UO101 UO100
F057 UO115 UO114 UO113 UO112 UO111 UO110 UO109 UO108
F058 UO123 UO122 UO121 UO120 UO119 UO118 UO117 UO116
F059 UO131 UO130 UO129 UO128 UO127 UO126 UO125 UO124
F060 ESEND EREND
F061 BCLP BUCLP
F062 PRTSF
F063 PSYN RCYO PSAR PSE2 PSE1
F064 TLCHI TLNW TLCH
F065 SYNMOD RTRCTF RGSPM RGSPP
F066 EXHPCC MMPCC PECK2 RTNMVS G08MD
F067
F068
F069 RMTDO7 RMTDO6 RMTDO5 RMTDO4 RMTDO3 RMTDO2 RMTDO1 RMTDO0
F070 PSW08 PSW07 PSW06 PSW05 PSW04 PSW03 PSW02 PSW01
F071 PSW10 PSW09
F072 OUT7 OUT6 OUT5 OUT4 OUT3 OUT2 OUT1 OUT0
F073 ZRNO MD4O MD2O MD1O
F074
1149
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F075 SPO KEYO DRNO MLKO SBKO BDTO
F076 ROV2O ROV1O RTAP MP2O MP1O
F077 RTO HS1DO HS1CO HS1BO HS1AO
F078 *FV7O *FV6O *FV5O *FV4O *FV3O *FV2O *FV1O *FV0O
F079 *JV7O *JV6O *JV5O *JV4O *JV3O *JV2O *JV1O *JV0O
F080 *JV15O *JV14O *JV13O *JV12O *JV11O *JV10O *JV9O *JV8O
F081 – J4O + J4O – J3O + J3O – J2O + J2O – J1O + J1O
F082 RVSL
F083
F084
F085
F086
F087
F088
F089
F090 ABTSP3 ABTSP2 ABTSP1 ABTQSV
F091
F092 TRSPS TRACT
F093
F094 ZP8 ZP7 ZP6 ZP5 ZP4 ZP3 ZP2 ZP1
F095
F096 ZP28 ZP27 ZP26 ZP25 ZP24 ZP23 ZP22 ZP21
F097
F098 ZP38 ZP37 ZP36 ZP35 ZP34 ZP33 ZP32 ZP31
F099
1150
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
F100 ZP48 ZP47 ZP46 ZP45 ZP44 ZP43 ZP42 ZP41
F101
F102 MV8 MV7 MV6 MV5 MV4 MV3 MV2 MV1
F103
F104 INP8 INP7 INP6 INP5 INP4 INP3 INP2 INP1
F105
F106 MVD8 MVD7 MVD6 MVD5 MVD4 MVD3 MVD2 MVD1
F107
F108 MMI8 MMI7 MMI6 MMI5 MMI4 MMI3 MMI2 MMI1
F109
F110 MDTCH8 MDTCH7 MDTCH6 MDTCH5 MDTCH4 MDTCH3 MDTCH2 MDTCH1
F111
F112 EADEN8 EADEN7 EADEN6 EADEN5 EADEN4 EADEN3 EADEN2 EADEN1
F113
F114 TRQL8 TRQL7 TRQL6 TRQL5 TRQL4 TRQL3 TRQL2 TRQL1
F115
F116 FRP8 FRP7 FRP6 FRP5 FRP4 FRP3 FRP2 FRP1
F117
F118 SYN8O SYN7O SYN6O SYN5O SYN4O SYN3O SYN2O SYN1O
F119
F120 ZRF8 ZRF7 ZRF6 ZRF5 ZRF4 ZRF3 ZRF2 ZRF1
F121
F122 HDO7 HDO6 HDO5 HDO4 HDO3 HDO2 HDO1 HDO0
F123
F124
1151
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F125
F126
F127
F128
F129 *EAXSL EOV0
F130 EBSYA EOTNA EOTPA EGENA EDENA EIALA ECKZA EINPA
F131 EABUFA EMFA
F132 EM28A EM24A EM22A EM21A EM18A EM14A EM12A EM11A
F133 EBSYB EOTNB EOTPB EGENB EDENB EIALB ECKZB EINPB
F134 EABUFB EMFB
F135 EM28B EM24B EM22B EM21B EM18B EM14B EM12B EM11B
F136 EBSYC EOTNC EOTPC EGENC EDENC EIALC ECKZC EINPC
F137 EABUFC EMFC
F138 EM28C EM24C EM22C EM21C EM18C EM14C EM12C EM11C
F139 EBSYD EOTND EOTPD EGEND EDEND EIALD ECKZD EINPD
F140 EABUFD EMFD
F141 EM28D EM24D EM22D EM21D EM18D EM14D EM12D EM11D
F142 EM48A EM44A EM42A EM41A EM38A EM34A EM32A EM31A
F143
F144
F145 EM48B EM44B EM42B EM41B EM38B EM34B EM32B EM31B
F146
F147
F148 EM48C EM44C EM42C EM41C EM38C EM34C EM32C EM31C
F149
1152
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
F150
F151 EM48D EM44D EM42D EM41D EM38D EM34D EM32D EM31D
F152
F153
F154
F155
F156
F157
F158
F159
F160
F161
F162
F163
F164
F165
F166
F167
F168 ORARC TLMC LDT2C LDT1C SARC SDTC SSTC ALMC
F169 MORA2C MORA1C PORA2C SLVSC RCFNC RCHPC CFINC CHPC
F170 INCSTC PC1DEC
F171
F172
F173
F174
1153
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F175
F176
F177 EDGN EPARM EVAR EPRG EWTIO ESTPIO ERDIO IOLNK
F178 SRLNO3 SRLNO2 SRLNO1 SRLNO0
F179
F180 CLRCH8 CLRCH7 CLRCH6 CLRCH5 CLRCH4 CLRCH3 CLRCH2 CLRCH1
F181
F182 EACNT8 EACNT7 EACNT6 EACNT5 EACNT4 EACNT3 EACNT2 EACNT1
F183
F184
F185
F186
F187
F188
F189
F190
F191
F192
F193
F194
F195
1154
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
A.1.2 Interface addresses among CNC, PMC and Machine Tool are as follows:
List of Addresses
(Two–path Control) CNC
G000–
PMC X000– MT
Path 1 F000–
Y000–
G1000–
Path 2 F1000–
Signals addresses for each path are usually assigned as follows:
Signal address Contents
G000–G255 Signals on path 1(PMC→CNC)
F000–F255 Signals on path 1(CNC→PMC)
G1000–G1255 Signals on path 2(PMC→CNC)
F1000–F1255 Signals on path 2(CNC→PMC)
However, for the signals common to both paths, those signals are assigned
to path 1. Interface signals between the CNC and PMC are as shown
below:
The signals with suffix #1 are those for path 1 and the signals with suffix
#2 are those for path 2.
1155
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
→
Address Bit number
7 6 5 4 3 2 1 0
X000
X001
X002
X003
ESKIP –MIT2 #1 +MIT2 #1 –MIT1 #1 +MIT1 #1 ZAE #1 XAE #1
SKIP #1 (T series)
X004 SKIP6 #1 SKIP5 #1 SKIP4 #1 SKIP3 #1 SKIP2 #1 SKIP8 #1 SKIP7 #1
#1 ESKIP #1 #1 ZAE #1 YAE #1 XAE #1
SKIP SKIP5 SKIP4 SKIP3 #1 (M series)
SKIP6 #1 SKIP2 #1 SKIP8 #1 SKIP7 #1
X005
X006
X007 *DEC7 #2 *DEC6 #2 *DEC5 #2 *DEC4 #2 *DEC3 #2 *DEC2 #2 *DEC1 #2
X008 *ESP
X009 *DEC7 #1 *DEC6 #1 *DEC5 #1 *DEC4 #1 *DEC3 #1 *DEC2 #1 *DEC1 #1
X010
X011
X012
–MIT2 #2 +MIT2 #2 –MIT1 #2 +MIT1 #2 ZAE #2 XAE #2
SKIP #2 SKIP6 #2 (T series)
X013 SKIP5 #2 SKIP4 #2 SKIP3 #2 SKIP2 #2 SKIP8 #2 SKIP7 #2
#2 #2 #2 #2 ZAE #2 YAE #2 XAE #2
SKIP SKIP6 SKIP5 SKIP4 SKIP3 #2 (M siries)
SKIP2 #2 SKIP8 #2 SKIP7 #2
1156
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
PMC →
Address Bit number
7 6 5 4 3 2 1 0
G000 ED7 #1 ED6 #1 ED5 #1 ED4 #1 ED3 #1 ED2 #1 ED1 #1 ED0 #1
G001 ED15 #1 ED14 #1 ED13 #1 ED12 #1 ED11 #1 ED10 #1 ED9 #1 ED8 #1
G002 ESTB #1 EA6 #1 EA5 #1 EA4 #1 EA3 #1 EA2 #1 EA1 #1 EA0 #1
G003
G004 MFIN3#1 MFIN2#1 FIN #1
G005 BFIN #1 AFL #1 BFIN #1 TFIN #1 SFIN #1 EFIN #1 MFIN #1
G006 SKIPP#1 OVC #1 *ABSM#1 SRN #1
G007 RLSOT #1 EXLM #1 *FLWP#1 RLSOT3 #1 ST #1 STLK #1 RVS #1
G008 ERS #1 RRW #1 *SP #1 *ESP #1 *IT #1
G009 PN16 #1 PN8 #1 PN4 #1 PN2 #1 PN1 #1
G010 *JV7 #1 *JV6 #1 *JV5 #1 *JV4 #1 *JV3 #1 *JV2 #1 *JV1 #1 *JV0 #1
G011 *JV15 #1 *JV14 #1 *JV13 #1 *JV12 #1 *JV11 #1 *JV10 #1 *JV9 #1 *JV8 #1
G012 *FV7 #1 *FV6 #1 *FV5 #1 *FV4 #1 *FV3 #1 *FV2 #1 *FV1 #1 *FV0 #1
G013 *AFV7#1 *AFV6#1 *AFV5#1 *AFV4#1 *AFV3#1 *AFV2#1 *AFV1#1 *AFV0#1
G014 ROV2 #1 ROV1 #1
G015
G016 F1D #1 MSDFON#1
G017
G018 HS2D #1 HS2C #1 HS2B #1 HS2A #1 HS1D #1 HS1C #1 HS1B #1 HS1A #1
G019 RT #1 MP2 #1 MP1 #1 HS3D #1 HS3C #1 HS3B #1 HS3A #1
G020
G021
G022
G023 ALNGH #1 RGHTH#1
G024
1157
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G025
G026
G027 CON #1 *SSTP3#1 *SSTP2#1 *SSTP1#1 SWS3 #1 SWS2 #1 SWS1 #1
G028 PC2SLC#1 SPSTP#1 *SCPF#1 *SUCPF#1 GR2 #1 GR1 #1
G029 *SSTP#1 SOR #1 SAR #1 GR31 #1 GR21 #1
G030 SOV7 #1 SOV6 #1 SOV5 #1 SOV4 #1 SOV3 #1 SOV2 #1 SOV1 #1 SOV0 #1
G031 PKESS2#1 PKESS1#1
G032 R08I #1 R07I #1 R06I #1 R05I #1 R04I #1 R03I #1 R02I #1 R01I #1
G033 SIND #1 SSIN #1 SGN #1 R12I #1 R11I #1 R10I #1 R09I #1
G034 R08I2 #1 R07I2 #1 R06I2 #1 R05I2 #1 R04I2 #1 R03I2 #1 R02I2 #1 R01I2 #1
G035 SIND2#1 SSIN2#1 SGN2#1 R12I2 #1 R11I2 #1 R10I2 #1 R09I2 #1
G036 R08I3 #1 R07I3 #1 R06I3 #1 R05I3 #1 R04I3 #1 R03I3 #1 R02I3 #1 R01I3 #1
G037 SIND3#1 SSIN3#1 SGN3#1 R12I3 #1 R11I3 #1 R10I3 #1 R09I3 #1
SPPHS SPSYC
G038 *BECLP #1 *BEUCP #1 *PLSST#1
SPPHS #1 SPSYC #1
G039 GOQSM#1 WOQSM#1 OFN5 #1 OFN4 #1 OFN3 #1 OFN2 #1 OFN1 #1 OFN0 #1
G040 WOSET#1 PRC #1 OFN6 #1
G041 HS2ID#1 HS2IC#1 HS2IB#1 HS2IA#1 HS1ID#1 HS1IC#1 HS1IB#1 HS1IA#1
G042 HS3ID#1 HS3IC#1 HS3IB#1 HS3IA#1
G043 ZRN #1 DNCI #1 MD4 #1 MD2 #1 MD1 #1
G044 MLK #1 BDT1 #1
G045 BDT9 #1 BDT8 #1 BDT7 #1 BDT6 #1 BDT5 #1 BDT4 #1 BDT3 #1 BDT2 #1
G046 DRN #1 KEY4 #1 KEY3 #1 KEY2 #1 KEY1 #1 SBK #1
G047 TL128 #1 TL64 #1 TL32 #1 TL16 #1 TL08 #1 TL04 #1 TL02 #1 TL01 #1
G048 TLRST#1 TLRSTI#1 TLSKP#1 TL256 #1
G049 *TLV7 #1 *TLV6 #1 *TLV5 #1 *TLV4#1 *TLV3 #1 *TLV2 #1 *TLV1 #1 *TLV0 #1
1158
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G050 *TLV9 #1 *TLV8 #1
G051 *CHLD #1 CHPST #1 *CHP8 #1 *CHP4 #1 *CHP2 #1 *CHP0 #1
G052
G053 CDZ #1 SMZ #1 UINT #1 TMRON#1
G054 UI007 #1 UI006 #1 UI005 #1 UI004 #1 UI003 #1 UI002 #1 UI001 #1 UI000 #1
G055 UI015 #1 UI014 #1 UI013 #1 UI012 #1 UI011 #1 UI010 #1 UI009 #1 UI008 #1
G056
G057
G058 EXWT #1 EXSTP #1 EXRD #1 MINP#1
G059 TRRTN #1 TRESC #1
G060 *TSB #1
G061 RGTSP2#1 RGTSP1#1 RGTAP#1
G062 *CRTOF#1
G063 NOZAGC#1 SLSPB SLSPA NOWT HEAD
G064 ESRSYC#1 SLPCB SLPCA SLCSEQ#1 RTNCY #1
G065
G066 EKSET RTRCT ENBKY IGNVRY#1
G067
G068
G069
G070 MRDYA#1 ORCMA#1 SFRA #1 SRVA #1 CTH1A#1 CTH2A#1 TLMHA#1 TLMLA#1
G071 RCHA #1 RSLA #1 INTGA #1 SOCNA#1 MCFNA#1 SPSLA#1 *ESPA#1 ARSTA#1
G072 RCHHGA#1 MFNHGA#1 INCMDA#1 OVRIDA#1 DEFMDA#1 NRROA#1 ROTAA#1 INDXA#1
G073 MPOFA#1 SLVA #1 MORCMA#1
G074 MRDYB#1 ORCMB#1 SFRB #1 SRVB #1 CTH1B#1 CTH2B#1 TLMHB#1 TLMLB#1
1159
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G075 RCHB#1 RSLB #1 INTGB #1 SOCNB#1 MCFNB#1 SPSLB#1 *ESPB#1 ARSTB#1
G076 RCHHGB#1 MFNHGB#1 INCMDB#1 OVRIDB#1 DEFMDB#1 NRROB#1 ROTAB#1 INDXB#1
G077 MPOFB#1 SLVB#1 MORCMB#1
G078 SHA07#1 SHA06#1 SHA05#1 SHA04#1 SHA03#1 SHA02#1 SHA01#1 SHA00#1
G079 SHA11#1 SHA10#1 SHA09#1 SHA08#1
G080 SHB07#1 SHB06#1 SHB05#1 SHB04#1 SHB03#1 SHB02#1 SHB01#1 SHB00#1
G081 SHB11#1 SHB10#1 SHB09#1 SHB08#1
G082 Reserved for order made macro
G083 Reserved for order made macro
G084
G085
G086
G087
G088
G089
G090
G091 SRLNI3#1 SRLNI2#1 SRLNI1#1 SRLNI0#1
G092 BGEN#1 BGIALM#1 BGION#1 IOLS#1 IOLACK#1
G093
G094
G095
G096 HROV#1 *HROV6#1 *HROV5#1 *HROV4#1 *HROV3#1 *HROV2#1 *HROV1#1 *HROV0#1
G097
G098 EKC7 EKC6 EKC5 EKC4 EKC3 EKC2 EKC1 EKC0
G099
1160
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G100 +J7#1 +J6#1 +J5#1 +J4 #1 +J3 #1 +J2 #1 +J1 #1
G101
G102 –J7 #1 –J6 #1 –J5 #1 –J4 #1 –J3 #1 –J2 #1 –J1 #1
G103
G104
G105
G106 MI7 #1 MI6 #1 MI5 #1 MI4 #1 MI3 #1 MI2 #1 MI1 #1
G107
G108 MLK7 #1 MLK6 #1 MLK5 #1 MLK4 #1 MLK3 #1 MLK2 #1 MLK1 #1
G109
G110 +LM7 #1 +LM6 #1 +LM5 #1 +LM4 #1 +LM3 #1 +LM2 #1 +LM1 #1
G111
G112 –LM7 #1 –LM6 #1 –LM5 #1 –LM4 #1 –LM3 #1 –LM2 #1 –LM1 #1
G113
G114 *+L7 #1 *+L6 #1 *+L5 #1 *+L4 #1 *+L3 #1 *+L2 #1 *+L1 #1
G115
G116 *–L7 #1 *–L6 #1 *–L5 #1 *–L4 #1 *–L3 #1 *–L2 #1 *–L1 #1
G117
G118 *+ED7#1 *+ED6#1 *+ED5#1 *+ED4#1 *+ED3#1 *+ED2#1 *+ED1#1
G119
G120 *–ED7#1 *–ED6#1 *–ED5#1 *–ED4#1 *–ED3#1 *–ED2#1 *–ED1#1
G121
PK7#1
PKESS2#1 PK6 #1 PK5 #1 PK4 #1 PK3 #1 PK2 #1 PK1 #1 (T series)
G122 PKESS1#1
PKESS2#1 PKESS1#1 (M series)
G123
1161
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G124 DTCH7#1 DTCH6#1 DTCH5#1 DTCH4#1 DTCH3#1 DTCH2#1 DTCH1#1
G125
G126 SVF7 #1 SVF6 #1 SVF5 #1 SVF4 #1 SVF3 #1 SVF2 #1 SVF1 #1
G127
G128 MIX7 MIX6 MIX5 MIX4 MIX3 MIX2 MIX1
G129
G130 *IT7 #1 *IT6 #1 *IT5 #1 *IT4 #1 *IT3 #1 *IT2 #1 *IT1 #1
G131
G132 +MIT4 #1 +MIT3 #1 +MIT2 #1 +MIT1 #1
G133
G134 –MIT4 #1 –MIT3 #1 –MIT2 #1 –MIT1 #1
G135
G136 EAX7 #1 EAX6 #1 EAX5 #1 EAX4 #1 EAX3 #1 EAX2 #1 EAX1 #1
G137
G138 SYNC7#1 SYNC6#1 SYNC5#1 SYNC4#1 SYNC3#1 SYNC2#1 SYNC1#1
G139
G140 SYNCJ7#1 SYNCJ6#1 SYNCJ5#1 SYNCJ4#1 SYNCJ3#1 SYNCJ2#1 SYNCJ1#1
G141
G142 EBUFA#1 ECLRA#1 ESTPA#1 ESOFA#1 ESBKA#1 EMBUFA#1 EFINA#1
G143 EMSBKA#1 EC6A #1 EC5A #1 EC4A #1 EC3A #1 EC2A #1 EC1A #1 EC0A #1
G144 EIF7A #1 EIF6A #1 EIF5A #1 EIF4A #1 EIF3A #1 EIF2A #1 EIF1A #1 EIF0A #1
G145 EIF15A#1 EIF14A#1 EIF13A#1 EIF12A#1 EIF11A#1 EIF10A#1 EIF9A #1 EIF8A #1
G146 EID7A#1 EID6A#1 EID5A#1 EID4A#1 EID3A#1 EID2A#1 EID1A#1 EID0A#1
G147 EID15A#1 EID14A#1 EID13A#1 EID12A#1 EID11A#1 EID10A#1 EID9A#1 EID8A#1
G148 EID23A#1 EID22A#1 EID21A#1 EID20A#1 EID19A#1 EID18A#1 EID17A#1 EID16A#1
1162
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G149 EID31A#1 EID30A#1 EID29A#1 EID28A#1 EID27A#1 EID26A#1 EID25A#1 EID24A#1
G150 DRNE#1 RTE #1 OVCE#1 ROV2E#1 ROV1E#1
G151 *FV7E#1 *FV6E#1 *FV5E#1 *FV4E#1 *FV3E#1 *FV2E#1 *FV1E#1 *FV0E#1
G152
G153
G154 EBUFB#1 ECLRB#1 ESTPB#1 ESOFB#1 ESBKB#1 EMBUFB#1 EFINB#1
G155 EMSBKB#1 EC6B #1 EC5B #1 EC4B #1 EC3B #1 EC2B #1 EC1B #1 EC0B #1
G156 EIF7B#1 EIF6B#1 EIF5B#1 EIF4B#1 EIF3B#1 EIF2B#1 EIF1B#1 EIF0B#1
G157 EIF15B#1 EIF14B#1 EIF13B#1 EIF12B#1 EIF11B#1 EIF10B#1 EIF9B#1 EIF8B#1
G158 EID7B#1 EID6B#1 EID5B#1 EID4B#1 EID3B#1 EID2B#1 EID1B#1 EID0B#1
G159 EID15B#1 EID14B#1 EID13B#1 EID12B#1 EID11B#1 EID10B#1 EID9B#1 EID8B#1
G160 EID23B#1 EID22B#1 EID21B#1 EID20B#1 EID19B#1 EID18B#1 EID17B#1 EID16B#1
G161 EID31B#1 EID30B#1 EID29B#1 EID28B#1 EID27B#1 EID26B#1 EID25B#1 EID24B#1
G162
G163
G164
G165
G166 EBUFC#1 ECLRC#1 ESTPC#1 ESOFC#1 ESBKC#1 EMBUFC#1 EFINC#1
G167 EMSBKC#1 EC6C #1 EC5C #1 EC4C #1 EC3C #1 EC2C #1 EC1C #1 EC0C #1
G168 EIF7C#1 EIF6C#1 EIF5C#1 EIF4C#1 EIF3C#1 EIF2C#1 EIF1C#1 EIF0C#1
G169 EIF15C#1 EIF14C#1 EIF13C#1 EIF12C#1 EIF11C#1 EIF10C#1 EIF9C#1 EIF8C#1
G170 EID7C#1 EID6C#1 EID5C#1 EID4C#1 EID3C#1 EID2C#1 EID1C#1 EID0C#1
G171 EID15C#1 EID14C#1 EID13C#1 EID12C#1 EID11C#1 EID10C#1 EID9C#1 EID8C#1
G172 EID23C#1 EID22C#1 EID21C#1 EID20C#1 EID19C#1 EID18C#1 EID17C#1 EID16C#1
G173 EID31C#1 EID30C#1 EID29C#1 EID28C#1 EID27C#1 EID26C#1 EID25C#1 EID24C#1
1163
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G174
G175
G176
G177
G178 EBUFD#1 ECLRD#1 ESTPD#1 ESOFD#1 ESBKD#1 EMBUFD#1 EFIND#1
G179 EMSBKD#1 EC6D #1 EC5D #1 EC4D #1 EC3D #1 EC2D #1 EC1D #1 EC0D #1
G180 EIF7D#1 EIF6D#1 EIF5D#1 EIF4D#1 EIF3D#1 EIF2D#1 EIF1D#1 EIF0D#1
G181 EIF15D#1 EIF14D#1 EIF13D#1 EIF12D#1 EIF11D#1 EIF10D#1 EIF9D#1 EIF8D#1
G182 EID7D#1 EID6D#1 EID5D#1 EID4D#1 EID3D#1 EID2D#1 EID1D#1 EID0D#1
G183 EID15D#1 EID14D#1 EID13D#1 EID12D#1 EID11D#1 EID10D#1 EID9D#1 EID8D#1
G184 EID23D#1 EID22D#1 EID21D#1 EID20D#1 EID19D#1 EID18D#1 EID17D#1 EID16D#1
G185 EID31D#1 EID30D#1 EID29D#1 EID28D#1 EID27D#1 EID26D#1 EID25D#1 EID24D#1
G186
G187
G188
G189
G190 OVLS7#1 OVLS6#1 OVLS5#1 OVLS4#1 OVLS3#1 OVLS2#1 OVLS1#1
G191
G192 IGVRY7#1 IGVRY6#1 IGVRY5#1 IGVRY4#1 IGVRY3#1 IGVRY2#1 IGVRY1#1
G193
G194
G195
G196
G197
G198 NPOS7#1 NPOS6#1 NPOS5#1 NPOS4#1 NPOS3#1 NPOS2#1 NPOS1#1
1164
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G199
G200
G201
G202
G203
G204
G205
G206
G207
G208
G209
G210
G211
G212
G213
G214
G215
G216
G217
G218
G219
1165
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
→
Address Bit number
7 6 5 4 3 2 1 0
G1000 ED7#2 ED6#2 ED5#2 ED4#2 ED3#2 ED2#2 ED1#2 ED0#2
G1001 ED15#2 ED14#2 ED13#2 ED12#2 ED11#2 ED10#2 ED9#2 ED8#2
G1002 ESTB#2 EA6#2 EA5#2 EA4#2 EA3#2 EA2#2 EA1#2 EA0#2
G1003
G1004 MFIN3#2 MFIN2#2 FIN#2
G1005 BFIN#2 AFL#2 BFIN#2 TFIN#2 SFIN#2 EFIN#2 MFIN#2
G1006 SKIPP#2 OVC#2 *ABSM#2 SRN#2
G1007 RLSOT#2 EXLM#2 *FLWP#2 RLSOT3#2 ST#2 STLK#2 RVS#2
G1008 ERS#2 RRW#2 *SP#2 *ESP#2 *IT#2
G1009 PN16#2 PN8#2 PN4#2 PN2#2 PN1#2
G1010 *JV7#2 *JV6#2 *JV5#2 *JV4#2 *JV3#2 *JV2#2 *JV1#2 *JV0#2
G1011 *JV15#2 *JV14#2 *JV13#2 *JV12#2 *JV11#2 *JV10#2 *JV9#2 *JV8#2
G1012 *FV7#2 *FV6#2 *FV5#2 *FV4#2 *FV3#2 *FV2#2 *FV1#2 *FV0#2
G1013 *AFV7#2 *AFV6#2 *AFV5#2 *AFV4#2 *AFV3#2 *AFV2#2 *AFV1#2 *AFV0#2
G1014 ROV2#2 ROV1#2
G1015
G1016 F1D#2 MSDFON#2
G1017
G1018 HS2D#2 HS2C#2 HS2B#2 HS2A#2 HS1D#2 HS1C#2 HS1B#2 HS1A#2
G1019 RT#2 MP2#2 MP1#2 HS3D#2 HS3C#2 HS3B#2 HS3A#2
G1020
G1021
G1022
G1023 ALNGH#2 RGHTH#2
G1024
1166
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G1025
G1026
G1027 CON#2 *SSTP3#2 *SSTP2#2 *SSTP1#2 SWS3#2 SWS2#2 SWS1#2
G1028 PC2SLC#2 SPSTP#2 *SCPF#2 *SUCPF#2 GR2#2 GR1#2
G1029 *SSTP#2 SOR#2 SAR#2 GR31#2 GR21#2
G1030 SOV7#2 SOV6#2 SOV5#2 SOV4#2 SOV3#2 SOV2#2 SOV1#2 SOV0#2
G1031 PKESS2#2 PKESS1#2
G1032 R08I#2 R07I#2 R06I#2 R05I#2 R04I#2 R03I#2 R02I#2 R01I#2
GI033 SIND#2 SSIN#2 SGN#2 R12I#2 R11I#2 R10I#2 R09I#2
G1034 R08I2#2 R07I2#2 R06I2#2 R05I2#2 R04I2#2 R03I2#2 R02I2#2 R01I2#2
G1035 SIND2#2 SSIN2#2 SGN2#2 R12I2#2 R11I2#2 R10I2#2 R09I2#2
G1036 R08I3#2 R07I3#2 R06I3#2 R05I3#2 R04I3#2 R03I3#2 R02I3#2 R01I3#2
G1037 SIND3#2 SSIN3#2 SGN3#2 R12I3#2 R11I3#2 R10I3#2 R09I3#2
G1038 *BECLP #2 *BEUCP #2 SPPHS#2 SPSYC#2 *PLSST#2
G1039 GOQSM#2 WOQSM#2 OFN5#2 OFN4#2 OFN3#2 OFN2#2 OFN1#2 OFN0#2
G1040 WOSET#2 PRC#2 OFN6#2
G1041 HS2ID#2 HS2IC#2 HS2IB#2 HS2IA#2 HS1ID#2 HS1IC#2 HS1IB#2 HS1IA#2
G1042 HS3ID#2 HS3IC#2 HS3IB#2 HS3IA#2
G1043 ZRN#2 DNCI#2 MD4#2 MD2#2 MD1#2
G1044 MLK#2 BDT1#2
G1045 BDT9#2 BDT8#2 BDT7#2 BDT6#2 BDT5#2 BDT4#2 BDT3#2 BDT2#2
G1046 DRN#2 KEY4#2 KEY3#2 KEY2#2 KEY1#2 SBK#2
G1047 TL128#2 TL64#2 TL32#2 TL16#2 TL08#2 TL04#2 TL02#2 TL01#2
G1048 TLRST#2 TLRSTI#2 TLSKP#2 TL256#2
G1049 *TLV7 #2 *TLV6 #2 *TLV5 #2 *TLV4#2 *TLV3 #2 *TLV2 #2 *TLV1 #2 *TLV0 #2
1167
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G1050 *TLV9 #2 *TLV8 #2
G1051 *CHLD #2 CHPST #2 *CHP8 #2 *CHP4 #2 *CHP2 #2 *CHP0 #2
G1052
G1053 CDZ#2 SMZ#2 UINT#2 TMRON#2
G1054 UI007#2 UI006#2 UI005#2 UI004#2 UI003#2 UI002#2 UI001#2 UI000#2
G1055 UI015#2 UI014#2 UI013#2 UI012#2 UI011#2 UI010#2 UI009#2 UI008#2
G1056
G1057
G1058 EXWT#2 EXSTP#2 EXRD#2 MINP#2
G1059 TRRTN#2 TRESC#2
G1060 *TSB#2
G1061 RGTSP2#2 RGTSP1#2 RGTAP#2
G1062 *CRTOF#2
G1063 NOZAGC#2
G1064 ESRSYC#2 SLCSEQ #2 RTNCY #2
G1065
G1066 RTRCT#2 IGNVRY#2
G1067
G1068
G1069
G1070 MRDYA#2 ORCMA#2 SFRA#2 SRVA#2 CTH1A#2 CTH2A#2 TLMHA#2 TLMLA#2
G1071 RCHA#2 RSLA#2 INTGA #2 SOCNA#2 MCFNA#2 SPSLA#2 *ESPA#2 ARSTA#2
G1072 RCHHGA#2 MFNHGA#2 INCMDA#2 OVRIDA#2 DEFMDA#2 NRROA#2 ROTAA#2 INDXA#2
G1073 MPOFA#2 SLVA #2 MORCMA#2
G1074 MRDYB#2 ORCMB#2 SFRB#2 SRVB#2 CTH1B#2 CTH2B#2 TLMHB#2 TLMLB#2
1168
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G1075 RCHB#2 RSLB#2 INTGB #2 SOCNB#2 MCFNB#2 SPSLB#2 *ESPB#2 ARSTB#2
G1076 RCHHGB#2 MFNHGB#2 INCMDB#2 OVRIDB#2 DEFMDB#2 NRROB#2 ROTAB#2 INDXB#2
G1077 MPOFB#2 SLVB#2 MORCMB#2
G1078 SHA07#2 SHA06#2 SHA05#2 SHA04#2 SHA03#2 SHA02#2 SHA01#2 SHA00#2
G1079 SHA11#2 SHA10#2 SHA09#2 SHA08#2
G1080 SHB07#2 SHB06#2 SHB05#2 SHB04#2 SHB03#2 SHB02#2 SHB01#2 SHB00#2
G1081 SHB11#2 SHB10#2 SHB09#2 SHB08#2
G1082 Reserved for order made macro
G1083 Reserved for order made macro
G1084
G1085
G1086
G1087
G1088
G1089
G1090
G1091 SRLNI3#2 SRLNI2#2 SRLNI1#2 SRLNI0#2
G1092 BGEN#2 BGIALM#2 BGION#2 IOLS#2 IOLACK#2
G1093
G1094
G1095
G1096 HROV#2 *HROV6#2 *HROV5#2 *HROV4#2 *HROV3#2 *HROV2#2 *HROV1#2 *HROV0#2
G1097
G1098
G1099
1169
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G1100 +J7#2 +J6#2 +J5#2 +J4#2 +J3#2 +J2#2 +J1#2
G1101
G1102 –J7#2 –J6#2 –J5#2 –J4#2 –J3#2 –J2#2 –J1#2
G1103
G1104
G1105
G1106 MI7#2 MI6#2 MI5#2 MI4#2 MI3#2 MI2#2 MI1#2
G1107
G1108 MLK7#2 MLK6#2 MLK5#2 MLK4#2 MLK3#2 MLK2#2 MLK1#2
G1109
G1110 +LM7 #2 +LM6 #2 +LM5 #2 +LM4 #2 +LM3 #2 +LM2 #2 +LM1 #2
G1111
G1112 –LM7 #2 –LM6 #2 –LM5 #2 –LM4 #2 –LM3 #2 –LM2 #2 –LM1 #2
G1113
G1114 *+L7#2 *+L6#2 *+L5#2 *+L4#2 *+L3#2 *+L2#2 *+L1#2
G1115
G1116 *–L7#2 *–L6#2 *–L5#2 *–L4#2 *–L3#2 *–L2#2 *–L1#2
G1117
G1118 *+ED7#2 *+ED6#2 *+ED5#2 *+ED4#2 *+ED3#2 *+ED2#2 *+ED1#2
G1119
G1120 *–ED7#2 *–ED6#2 *–ED5#2 *–ED4#2 *–ED3#2 *–ED2#2 *–ED1#2
G1121
PK7#2
PKESS2#2 PK6 #2 PK5 #2 PK4 #2 PK3 #2 PK2 #2 PK1 #2 (T series)
G1122 PKESS1#2
PKESS2#2 PKESS1#2 (M series)
G1123
1170
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G1124 DTCH7#2 DTCH6#2 DTCH5#2 DTCH4#2 DTCH3#2 DTCH2#2 DTCH1#2
G1125
G1126 SVF7#2 SVF6#2 SVF5#2 SVF4#2 SVF3#2 SVF2#2 SVF1#2
G1127
G1128
G1129
G1130 *IT7#2 *IT6#2 *IT5#2 *IT4#2 *IT3#2 *IT2#2 *IT1#2
G1131
G1132 +MIT4 #2 +MIT3#2 +MIT2 #2 +MIT1 #2
G1133
G1134 –MIT4 #2 –MIT3 #2 –MIT2 #2 –MIT1 #2
G1135
G1136 EAX7#2 EAX6#2 EAX5#2 EAX4#2 EAX3#2 EAX2#2 EAX1#2
G1137
G1138 SYNC7#2 SYNC6#2 SYNC5#2 SYNC4#2 SYNC3#2 SYNC2#2 SYNC1#2
G1139
G1140 SYNCJ7#2 SYNCJ6#2 SYNCJ5#2 SYNCJ4#2 SYNCJ3#2 SYNCJ2#2 SYNCJ1#2
G1141
G1142 EBUFA#2 ECLRA#2 ESTPA#2 ESOFA#2 ESBKA#2 EMBUFA#2 EFINA#2
G1143 EMSBKA#2 EC6A#2 EC5A#2 EC4A#2 EC3A#2 EC2A#2 EC1A#2 EC0A#2
G1144 EIF7A#2 EIF6A#2 EIF5A#2 EIF4A#2 EIF3A#2 EIF2A#2 EIF1A#2 EIF0A#2
G1145 EIF15A#2 EIF14A#2 EIF13A#2 EIF12A#2 EIF11A#2 EIF10A#2 EIF9A#2 EIF8A#2
G1146 EID7A#2 EID6A#2 EID5A#2 EID4A#2 EID3A#2 EID2A#2 EID1A#2 EID0A#2
G1147 EID15A#2 EID14A#2 EID13A#2 EID12A#2 EID11A#2 EID10A#2 EID9A#2 EID8A#2
G1148 EID23A#2 EID22A#2 EID21A#2 EID20A#2 EID19A#2 EID18A#2 EID17A#2 EID16A#2
1171
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G1149 EID31A#2 EID30A#2 EID29A#2 EID28A#2 EID27A#2 EID26A#2 EID25A#2 EID24A#2
G1150 DRNE#2 RTE#2 OVCE#2 ROV2E#2 ROV1E#2
G1151 *FV7E#2 *FV6E#2 *FV5E#2 *FV4E#2 *FV3E#2 *FV2E#2 *FV1E#2 *FV0E#2
G1152
G1153
G1154 EBUFB#2 ECLRB#2 ESTPB#2 ESOFB#2 ESBKB#2 EMBUFB#2 EFINB#2
G1155 EMSBKB#2 EC6B#2 EC5B#2 EC4B#2 EC3B#2 EC2B#2 EC1B#2 EC0B#2
G1156 EIF7B#2 EIF6B#2 EIF5B#2 EIF4B#2 EIF3B#2 EIF2B#2 EIF1B#2 EIF0B#2
G1157 EIF15B#2 EIF14B#2 EIF13B#2 EIF12B#2 EIF11B#2 EIF10B#2 EIF9B#2 EIF8B#2
G1158 EID7B#2 EID6B#2 EID5B#2 EID4B#2 EID3B#2 EID2B#2 EID1B#2 EID0B#2
G1159 EID15B#2 EID14B#2 EID13B#2 EID12B#2 EID11B#2 EID10B#2 EID9B#2 EID8B#2
G1160 EID23B#2 EID22B#2 EID21B#2 EID20B#2 EID19B#2 EID18B#2 EID17B#2 EID16B#2
G1161 EID31B#2 EID30B#2 EID29B#2 EID28B#2 EID27B#2 EID26B#2 EID25B#2 EID24B#2
G1162
G1163
G1164
G1165
G1166 EBUFC#2 ECLRC#2 ESTPC#2 ESOFC#2 ESBKC#2 EMBUFC#2 EFINC#2
G1167 EMSBKC#2 EC6C#2 EC5C#2 EC4C#2 EC3C#2 EC2C#2 EC1C#2 EC0C#2
G1168 EIF7C#2 EIF6C#2 EIF5C#2 EIF4C#2 EIF3C#2 EIF2C#2 EIF1C#2 EIF0C#2
G1169 EIF15C#2 EIF14C#2 EIF13C#2 EIF12C#2 EIF11C#2 EIF10C#2 EIF9C#2 EIF8C#2
G1170 EID7C#2 EID6C#2 EID5C#2 EID4C#2 EID3C#2 EID2C#2 EID1C#2 EID0C#2
G1171 EID15C#2 EID14C#2 EID13C#2 EID12C#2 EID11C#2 EID10C#2 EID9C#2 EID8C#2
G1172 EID23C#2 EID22C#2 EID21C#2 EID20C#2 EID19C#2 EID18C#2 EID17C#2 EID16C#2
G1173 EID31C#2 EID30C#2 EID29C#2 EID28C#2 EID27C#2 EID26C#2 EID25C#2 EID24C#2
1172
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
G1174
G1175
G1176
G1177
G1178 EBUFD#2 ECLRD#2 ESTPD#2 ESOFD#2 ESBKD#2 EMBUFD#2 EFIND#2
G1179 EMSBKD#2 EC6D#2 EC5D#2 EC4D#2 EC3D#2 EC2D#2 EC1D#2 EC0D#2
G1180 EIF7D#2 EIF6D#2 EIF5D#2 EIF4D#2 EIF3D#2 EIF2D#2 EIF1D#2 EIF0D#2
G1181 EIF15D#2 EIF14D#2 EIF13D#2 EIF12D#2 EIF11D#2 EIF10D#2 EIF9D#2 EIF8D#2
G1182 EID7D#2 EID6D#2 EID5D#2 EID4D#2 EID3D#2 EID2D#2 EID1D#2 EID0D#2
G1183 EID15D#2 EID14D#2 EID13D#2 EID12D#2 EID11D#2 EID10D#2 EID9D#2 EID8D#2
G1184 EID23D#2 EID22D#2 EID21D#2 EID20D#2 EID19D#2 EID18D#2 EID17D#2 EID16D#2
G1185 EID31D#2 EID30D#2 EID29D#2 EID28D#2 EID27D#2 EID26D#2 EID25D#2 EID24D#2
G1186
G1187
G1188
G1189
G1190 OVLS7#2 OVLS6#2 OVLS5#2 OVLS4#2 OVLS3#2 OVLS2#2 OVLS1#2
G1191
G1192 IGVRY7#2 IGVRY6#2 IGVRY5#2 IGVRY4#2 IGVRY3#2 IGVRY2#2 IGVRY1#2
G1193
G1194
G1195
G1196
G1197
G1198 NPOS7#2 NPOS6#2 NPOS5#2 NPOS4#2 NPOS3#2 NPOS2#2 NPOS1#2
1173
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
G1199
G1200
G1201
G1202
G1203
G1204
G1205
G1206
G1207
G1208
G1209
G1210
G1211
G1212
G1213
G1214
G1215
G1216
G1217
G1218
G1219
1174
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
→
Address Bit number
7 6 5 4 3 2 1 0
F000 OP#1 SA#1 STL#1 SPL#1 RWD#1
F001 MA#1 TAP#1 ENB#1 DEN#1 BAL#1 RST#1 AL#1
F002 MDRN#1 CUT#1 SRNMV#1 THRD#1 CSS #1 RPDO#1 INCH#1
F003 MTCHIN#1 MEDT#1 MMEM#1 MRMT#1 MMDI#1 MJ#1 MH#1 MINC#1
F004 MREF#1 MAFL#1 MSBK#1 MABSM#1 MMLK#1 MBDT1#1
F005 MBDT9#1 MBDT8#1 MBDT7#1 MBDT6#1 MBDT5#1 MBDT4#1 MBDT3#1 MBDT2#1
F006
F007 BF#1 BF#1 TF#1 SF#1 EFD#1 MF#1
F008 MF3#1 MF2#1 EF#1
F009 DM00#1 DM01#1 DM02#1 DM30#1
F010 M07#1 M06#1 M05#1 M04#1 M03#1 M02#1 M01#1 M00#1
F011 M15#1 M14#1 M13#1 M12#1 M11#1 M10#1 M09#1 M08#1
F012 M23#1 M22#1 M21#1 M20#1 M19#1 M18#1 M17#1 M16#1
F013 M31#1 M30#1 M29#1 M28#1 M27#1 M26#1 M25#1 M24#1
F014 M207#1 M206#1 M205#1 M204#1 M203#1 M202#1 M201#1 M200#1
F015 M215#1 M214#1 M213#1 M212#1 M211#1 M210#1 M209#1 M208#1
F016 M307#1 M306#1 M305#1 M304#1 M303#1 M302#1 M301#1 M300#1
F017 M315#1 M314#1 M313#1 M312#1 M311#1 M310#1 M309#1 M308#1
F018
F019
F020
F021
F022 S07#1 S06#1 S05#1 S04#1 S03#1 S02#1 S01#1 S00#1
F023 S15#1 S14#1 S13#1 S12#1 S11#1 S10#1 S09#1 S08#1
F024 S23#1 S22#1 S21#1 S20#1 S19#1 S18#1 S17#1 S16#1
1175
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F025 S31#1 S30#1 S29#1 S28#1 S27#1 S26#1 S25#1 S24#1
F026 T07#1 T06#1 T05#1 T04#1 T03#1 T02#1 T01#1 T00#1
F027 T15#1 T14#1 T13#1 T12#1 T11#1 T10#1 T09#1 T08#1
F028 T23#1 T22#1 T21#1 T20#1 T19#1 T18#1 T17#1 T16#1
F029 T31#1 T30#1 T29#1 T28#1 T27#1 T26#1 T25#1 T24#1
F030 B07#1 B06#1 B05#1 B04#1 B03#1 B02#1 B01#1 B00#1
F031 B15#1 B14#1 B13#1 B12#1 B11#1 B10#1 B09#1 B08#1
F032 B23#1 B22#1 B21#1 B20#1 B19#1 B18#1 B17#1 B16#1
F033 B31#1 B30#1 B29#1 B28#1 B27#1 B26#1 B25#1 B24#1
F034 GR3O#1 GR2O#1 GR1O#1
F035 SPAL#1
F036 R08O#1 R07O#1 R06O#1 R05O#1 R04O#1 R03O#1 R02O#1 R01O#1
F037 R12O#1 R11O#1 R10O#1 R09O#1
F038 ENB3#1 ENB2#1 SUCLP#1 SCLP#1
F039 CHPCYL#1 CHPMD#1
F040 AR7#1 AR6#1 AR5#1 AR4#1 AR3#1 AR2#1 AR1#1 AR0#1
F041 AR15#1 AR14#1 AR13#1 AR12#1 AR11#1 AR10#1 AR09#1 AR08#1
F042
F043
SYCAL FSPPH FSPSY
F044 FSCSL#1
SYCAL #1 FSPPH #1 FSPSY #1
F045 ORARA#1 TLMA#1 LDT2A#1 LDT1A#1 SARA#1 SDTA#1 SSTA#1 ALMA#1
F046 MORA2A#1 MORA1A#1 PORA2A#1 SLVSA#1 RCFNA#1 RCHPA#1 CFINA#1 CHPA#1
F047 INCSTA#1 PC1DEA#1
F048
F049 ORARB#1 TLMB#1 LDT2B#1 LDT1B#1 SARB#1 SDTB#1 SSTB#1 ALMB#1
1176
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
F050 MORA2B#1 MORA1B#1 PORA2B#1 SLVSB#1 RCFNB#1 RCHPB#1 CFINB#1 CHPB#1
F051 INCSTB#1 PC1DEB#1
F052
F053 EKENB BGEACT#1 RPALM#1 RPBSY#1 PRGDPL INHKY
F054 UO007#1 UO006#1 UO005#1 UO004#1 UO003#1 UO002#1 UO001#1 UO000#1
F055 UO015#1 UO014#1 UO013#1 UO012#1 UO011#1 UO010#1 UO009#1 UO008#1
F056 UO107#1 UO106#1 UO105#1 UO104#1 UO103#1 UO102#1 UO101#1 UO100#1
F057 UO115#1 UO114#1 UO11 #1 UO112#1 UO111#1 UO110#1 UO109#1 UO108#1
F058 UO123#1 UO122#1 UO121#1 UO120#1 UO119#1 UO118#1 UO117#1 UO116#1
F059 UO131#1 UO130#1 UO129#1 UO128#1 UO127#1 UO126#1 UO125#1 UO124#1
F060 ESEND#1 EREND#1
F061 BCLP#1 BUCLP#1
F062 PRTSF#1
F063 PSYN#1 WATO#1 RCYO#1 PSAR#1 PSE2#1 PSE1#1
F064 TIALM TICHK COSP TLCHI#1 TLNW#1 TLCH#1
F065 SYNMOD#1 RTRCTF#1 RGSPM#1 RGSPP#1
F066 PECK2#1 RTNMVS#1 G08MD#1
F067
F068
F069
F070 PSW08#1 PSW07#1 PSW06#1 PSW05#1 PSW04#1 PSW03#1 PSW02#1 PSW01#1
F071 PSW10#1 PSW09#1
F072 OUT7#1 OUT6#1 OUT5#1 OUT4#1 OUT3#1 OUT2#1 OUT1#1 OUT0#1
F073 ZRNO#1 MD4O#1 MD2O#1 MD1O#1
F074
1177
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F075 SPO#1 KEYO#1 DRNO#1 MLKO#1 SBKO#1 BDTO#1
F076 ROV2O#1 ROV1O#1 RTAP#1 MP2O#1 MP1O#1
F077 RTO#1 HS1DO#1 HS1CO#1 HS1BO#1 HS1AO#1
F078 *FV7O#1 *FV6O#1 *FV5O#1 *FV4O#1 *FV3O#1 *FV2O#1 *FV1O#1 *FV0O#1
F079 *JV7O#1 *JV6O#1 *JV5O#1 *JV4O#1 *JV3O#1 *JV2O#1 *JV1O#1 *JV0O#1
F080 *FV15O#1 *FV14O#1 *FV13O#1 *FV12O#1 *FV11O#1 *FV10O#1 *FV9O#1 *FV8O#1
F081 –J4O#1 +J4O#1 –J3O#1 +J3O#1 –J2O#1 +J2O#1 –J1O#1 +J1O#1
F082 RVSL#1
F083
F084
F085
F086
F087
F088
F089
F090 ABTSP2#1 ABTSP1#1 ABTQSV#1
F091
F092 TRSPS#1 TRACT#1
F093
F094 ZP7#1 ZP6#1 ZP5#1 ZP4#1 ZP3#1 ZP2#1 ZP1#1
F095
F096 ZP27#1 ZP26#1 ZP25#1 ZP24#1 ZP23#1 ZP22#1 ZP21#1
F097
F098 ZP37#1 ZP36#1 ZP35#1 ZP34#1 ZP33#1 ZP32#1 ZP31#1
F099
1178
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
F100 ZP47#1 ZP46#1 ZP45#1 ZP44#1 ZP43#1 ZP42#1 ZP41#1
F101
F102 MV7#1 MV6#1 MV5#1 MV4#1 MV3#1 MV2#1 MV1#1
F103
F104 INP7#1 INP6#1 INP5#1 INP4#1 INP3#1 INP2#1 INP1#1
F105
F106 MVD7#1 MVD6#1 MVD5#1 MVD4#1 MVD3#1 MVD2#1 MVD1#1
F107
F108 MMI7#1 MMI6#1 MMI5#1 MMI4#1 MMI3#1 MMI2#1 MMI1#1
F109
F110 MDTCH7#1 MDTCH6#1 MDTCH5#1 MDTCH4#1 MDTCH3#1 MDTCH2#1 MDTCH1#1
F111
F112 EADEN7#1 EADEN6#1 EADEN5#1 EADEN4#1 EADEN3#1 EADEN2#1 EADEN1#1
F113
F114 TRQL7#1 TRQL6#1 TRQL5#1 TRQL4#1 TRQL3#1 TRQL2#1 TRQL1#1
F115
F116 FRP7#1 FRP6#1 FRP5#1 FRP4#1 FRP3#1 FRP2#1 FRP1#1
F117
F118 SYN7O#1 SYN6O#1 SYN5O#1 SYN4O#1 SYN3O#1 SYN2O#1 SYN1O#1
F119
F120 ZRF7#1 ZRF6#1 ZRF5#1 ZRF4#1 ZRF3#1 ZRF2#1 ZRF1#1
F121
F122 HDO7#1 HDO6#1 HDO5#1 HDO4#1 HDO3#1 HDO2#1 HDO1#1 HDO0#1
F123
F124
1179
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F125
F126
F127
F128
F129 *EAXSL#1 EOV0#1
F130 EBSYA#1 EOTNA#1 EOTPA#1 EGENA#1 EDENA#1 EIALA#1 ECKZA#1 EINPA#1
F131 EABUFA#1 EMFA#1
F132 EM28A#1 EM24A#1 EM22A#1 EM21A#1 EM18A#1 EM14A#1 EM12A#1 EM11A#1
F133 EBSYB#1 EOTNB#1 EOTPB#1 EGENB#1 EDENB#1 EIALB#1 ECKZB#1 EINPB#1
F134 EABUFB#1 EMFB#1
F135 EM28B#1 EM24B#1 EM22B#1 EM21B#1 EM18B#1 EM14B#1 EM12B#1 EM11B#1
F136 EBSYC#1 EOTNC#1 EOTPC#1 EGENC#1 EDENC#1 EIALC#1 ECKZC#1 EINPC#1
F137 EABUFC#1 EMFC#1
F138 EM28C#1 EM24C#1 EM22C#1 EM21C#1 EM18C#1 EM14C#1 EM12C#1 EM11C#1
F139 EBSYD#1 EOTND#1 EOTPD#1 EGEND#1 EDEND#1 EIALD#1 ECKZD#1 EINPD#1
F140 EABUFD#1 EMFD#1
F141 EM28D#1 EM24D#1 EM22D#1 EM21D#1 EM18D#1 EM14D#1 EM12D#1 EM11D#1
F142 EM48A#1 EM44A#1 EM42A#1 EM41A#1 EM38A#1 EM34A#1 EM32A#1 EM31A#1
F143
F144
F145 EM48B#1 EM44B#1 EM42B#1 EM41B#1 EM38B#1 EM34B#1 EM32B#1 EM31B#1
F146
F147
F148 EM48C#1 EM44C#1 EM42C#1 EM41C#1 EM38C#1 EM34C#1 EM32C#1 EM31C#1
F149
1180
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
F150
F151 EM48D#1 EM44D#1 EM42D#1 EM41D#1 EM38D#1 EM34D#1 EM32D#1 EM31D#1
F152
F153
F154
F155
F156
F157
F158
F159
F160
F161
F162
F163
F164
F165
F166
F167
F168
F169
F170
F171
F172
F173
F174
1181
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F175
F176
F177 EDGN#1 EPARM#1 EVAR#1 EPRG#1 EWTIO#1 ESTPIO#1 ERDIO#1 IOLNK#1
F178 SRLNO3#1 SRLNO2#1 SRLNO1#1 SRLNO0#1
F179
F180 CLRCH8#1 CLRCH7#1 CLRCH6#1 CLRCH5#1 CLRCH4#1 CLRCH3#1 CLRCH2#1 CLRCH1#1
F181
F182 EACNT7#1 EACNT6#1 EACNT5#1 EACNT4#1 EACNT3#1 EACNT2#1 EACNT1#1
F183
F184
F185
F186
F187
F188
F189
F190
F191
F192
F193
F194
F195
1182
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
→
Address Bit number
7 6 5 4 3 2 1 0
F1000 OP#2 SA#2 STL#2 SPL#2 RWD#2
F1001 MA#2 TAP#2 ENB#2 DEN#2 BAL#2 RST#2 AL#2
F1002 MDRN#2 CUT#2 SRNMV#2 THRD#2 CSS #2 RPDO#2 INCH#2
F1003 MTCHIN#2 MEDT#2 MMEM#2 MRMT#2 MMDI#2 MJ#2 MH#2 MINC#2
F1004 MREF#2 MAFL#2 MSBK#2 MABSM#1 MMLK#2 MBDT1#2
F1005 MBDT9#2 MBDT8#2 MBDT7#2 MBDT6#2 MBDT5#2 MBDT4#2 MBDT3#2 MBDT2#2
F1006
F1007 BF#2 BF#2 TF#2 SF#2 EFD#2 MF#2
F1008 MF3#2 MF2#2 EF#2
F1009 DM00#2 DM01#2 DM02#2 DM30#2
F010 M07#2 M06#2 M05#2 M04#2 M03#2 M02#2 M01#2 M00#2
F1011 M15#2 M14#2 M13#2 M12#2 M11#2 M10#2 M09#2 M08#2
F1012 M23#2 M22#2 M21#2 M20#2 M19#2 M18#2 M17#2 M16#2
F1013 M31#2 M30#2 M29#2 M28#2 M27#2 M26#2 M25#2 M24#2
F1014 M207#2 M206#2 M205#2 M204#2 M203#2 M202#2 M201#2 M200#2
F1015 M215#2 M214#2 M213#2 M212#2 M211#2 M210#2 M209#2 M208#2
F1016 M307#2 M306#2 M305#2 M304#2 M303#2 M302#2 M301#2 M300#2
F1017 M315#2 M314#2 M313#2 M312#2 M311#2 M310#2 M309#2 M308#2
F1018
F1019
F1020
F1021
F1022 S07#2 S06#2 S05#2 S04#2 S03#2 S02#2 S01#2 S00#2
F1023 S15#2 S14#2 S13#2 S12#2 S11#2 S10#2 S09#2 S08#2
F1024 S23#2 S22#2 S21#2 S20#2 S19#2 S18#2 S17#2 S16#2
1183
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F1025 S31#2 S30#2 S29#2 S28#2 S27#2 S26#2 S25#2 S24#2
F1026 T07#2 T06#2 T05#2 T04#2 T03#2 T02#2 T01#2 T00#2
F1027 T15#2 T14#2 T13#2 T12#2 T11#2 T10#2 T09#2 T08#2
F1028 T23#2 T22#2 T21#2 T20#2 T19#2 T18#2 T17#2 T16#2
F1029 T31#2 T30#2 T29#2 T28#2 T27#2 T26#2 T25#2 T24#2
F1030 B07#2 B06#2 B05#2 B04#2 B03#2 B02#2 B01#2 B00#2
F1031 B15#2 B14#2 B13#2 B12#2 B11#2 B10#2 B09#2 B08#2
F1032 B23#2 B22#2 B21#2 B20#2 B19#2 B18#2 B17#2 B16#2
F1033 B31#2 B30#2 B29#2 B28#2 B27#2 B26#2 B25#2 B24#2
F1034 GR3O#2 GR2O#2 GR1O#2
F1035 SPAL#2
F1036 R08O#2 R07O#2 R06O#2 R05O#2 R04O#2 R03O#2 R02O#2 R01O#2
F1037 R12O#2 R11O#2 R10O#2 R09O#2
F1038 ENB3#2 ENB2#2 SUCLP#2 SCLP#2
F1039 CHPCYL#2 CHPMD#2
F1040 AR7#2 AR6#2 AR5#2 AR4#2 AR3#2 AR2#2 AR1#2 AR0#2
F1041 AR15#2 AR14#2 AR13#2 AR12#2 AR11#2 AR10#2 AR09#2 AR08#2
F1042
F1043
F1044 SYCAL#2 FSPPH#2 FSPSY#2 FSCSL#2
F1045 ORARA#2 TLMA#2 LDT2A#2 LDT1A#2 SARA#2 SDTA#2 SSTA#2 ALMA#2
F1046 MORA2A#2 MORA1A#2 PORA2A#2 SLVSA#2 RCFNA#2 RCHPA#2 CFINA#2 CHPA#2
F1047 INCSTA#2 PC1DEA#2
F1048
F1049 ORARB#2 TLMB#2 LDT2B#2 LDT1B#2 SARB#2 SDTB#2 SSTB#2 ALMB#2
1184
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
F1050 MORA2B#2 MORA1B#2 PORA2B#2 SLVSB#2 RCFNB#2 RCHPB#2 CFINB#2 CHPB#2
F051 INCSTB#2 PC1DEB#2
F1052
F1053 BGEACT#2 RPALM#2 RPBSY#2
F1054 UO007#2 UO006#2 UO005#2 UO004#2 UO003#2 UO002#2 UO001#2 UO000#2
F1055 UO015#2 UO014#2 UO013#2 UO012#2 UO011#2 UO010#2 UO009#2 UO008#2
F1056 UO107#2 UO106#2 UO105#2 UO104#2 UO103#2 UO102#2 UO101#2 UO100#2
F1057 UO115#2 UO114#2 UO11 #2 UO112#2 UO111#2 UO110#2 UO109#2 UO108#2
F1058 UO123#2 UO122#2 UO121#2 UO120#2 UO119#2 UO118#2 UO117#2 UO116#2
F1059 UO131#2 UO130#2 UO129#2 UO128#2 UO127#2 UO126#2 UO125#2 UO124#2
F1060 ESEND#2 EREND#2
F1061 BCLP#2 BUCLP#2
F1062 PRTSF#2
F1063 PSYN#2 WATO#2 RCYO#2 PSAR#2 PSE2#2 PSE1#2
F1064 TLCHI#2 TLNW#2 TLCH#2
F1065 SYNMOD#2 RTRCTF#2 RGSPM#2 RGSPP#2
F1066 PECK2#2 RTNMVS#2 G08MD#2
F1067
F1068
F1069
F1070 PSW08#2 PSW07#2 PSW06#2 PSW05#2 PSW04#2 PSW03#2 PSW02#2 PSW01#2
F1071 PSW10#2 PSW09#2
F1072 OUT7#2 OUT6#2 OUT5#2 OUT4#2 OUT3#2 OUT2#2 OUT1#2 OUT0#2
F1073 ZRNO#2 MD4O#2 MD2O#2 MD1O#2
F1074
1185
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F1075 SPO#2 KEYO#2 DRNO#2 MLKO#2 SBKO#2 BDTO#2
F1076 ROV2O#2 ROV1O#2 RTAP#2 MP2O#2 MP1O#2
F1077 RTO#2 HS1DO#2 HS1CO#2 HS1BO#2 HS1AO#2
F1078 *FV7O#2 *FV6O#2 *FV5O#2 *FV4O#2 *FV3O#2 *FV2O#2 *FV1O#2 *FV0O#2
F1079 *JV7O#2 *JV6O#2 *JV5O#2 *JV4O#2 *JV3O#2 *JV2O#2 *JV1O#2 *JV0O#2
F1080 *FV15O#2 *FV14O#2 *FV13O#2 *FV12O#2 *FV11O#2 *FV10O#2 *FV09O#2 *FV08O#2
F1081 –J4O#2 +J4O#2 –J3O#2 +J3O#2 –J2O#2 +J2O#2 –J1O#2 +J1O#2
F1082 RVSL#2
F1083
F1084
F1085
F1086
F1087
F1088
F1089
F1090 ABTSP2#2 ABTSP1#2 ABTQSV#2
F1091
F1092 TRSPS#2 TRACT#2
F1093
F1094 ZP7#2 ZP6#2 ZP5#2 ZP4#2 ZP3#2 ZP2#2 ZP1#2
F1095
F1096 ZP27#2 ZP26#2 ZP25#2 ZP24#2 ZP23#2 ZP22#2 ZP21#2
F1097
F1098 ZP37#2 ZP36#2 ZP35#2 ZP34#2 ZP33#2 ZP32#2 ZP31#2
F1099
1186
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
F1100 ZP47#2 ZP46#2 ZP45#2 ZP44#2 ZP43#2 ZP42#2 ZP41#2
F1101
F1102 MV7#2 MV6#2 MV5#2 MV4#2 MV3#2 MV2#2 MV1#2
F1103
F1104 INP7#2 INP6#2 INP5#2 INP4#2 INP3#2 INP2#2 INP1#2
F1105
F1106 MVD7#2 MVD6#2 MVD5#2 MVD4#2 MVD3#2 MVD2#2 MVD1#2
F1107
F1108 MMI7#2 MMI6#2 MMI5#2 MMI4#2 MMI3#2 MMI2#2 MMI1#2
F1109
F1110 MDTCH7#2 MDTCH6#2 MDTCH5#2 MDTCH4#2 MDTCH3#2 MDTCH2#2 MDTCH1#2
F1111
F1112 EADEN7#2 EADEN6#2 EADEN5#2 EADEN4#2 EADEN3#2 EADEN2#2 EADEN1#2
F1113
F1114 TRQL7#2 TRQL6#2 TRQL5#2 TRQL4#2 TRQL3#2 TRQL2#2 TRQL1#2
F1115
F1116 FRP7#2 FRP6#2 FRP5#2 FRP4#2 FRP3#2 FRP2#2 FRP1#2
F1117
F1118 SYN7O#2 SYN6O#2 SYN5O#2 SYN4O#2 SYN3O#2 SYN2O#2 SYN1O#2
F1119
F1120 ZRF7#2 ZRF6#2 ZRF5#2 ZRF4#2 ZRF3#2 ZRF2#2 ZRF1#2
F1121
F1122 HDO7#2 HDO6#2 HDO5#2 HDO4#2 HDO3#2 HDO2#2 HDO1#2 HDO0#2
F1123
F1124
1187
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F1125
F1126
F1127
F1128
F1129 *EAXSL#2 EOV0#2
F1130 EBSYA#2 EOTNA#2 EOTP#2 EGENA#2 EDENA#2 EIALA#2 ECKZA#2 EINPA#2
F1131 EABUFA#2 EMFA#2
F1132 EM28A#2 EM24A#2 EM22A#2 EM21A#2 EM18A#2 EM14A#2 EM12A#2 EM11A#2
F1133 EBSYB#2 EOTNB#2 EOTB#2 EGENB#2 EDENB#2 EIALB#2 ECKZB#2 EINPB#2
F1134 EABUFB#2 EMFB#2
F1135 EM28B#2 EM24B#2 EM22B#2 EM21B#2 EM18B#2 EM14B#2 EM12B#2 EM11B#2
F1136 EBSYC#2 EOTNC#2 EOTC#2 EGENC#2 EDENC#2 EIALC#2 ECKZC#2 EINPC#2
F1137 EABUFC#2 EMFC#2
F1138 EM28C#2 EM24C#2 EM22C#2 EM21C#2 EM18C#2 EM14C#2 EM12C#2 EM11C#2
F1139 EBSYD#2 EOTND#2 EOTD#2 EGEND#2 EDEND#2 EIALD#2 ECKZD#2 EINPD#2
F1140 EABUFD#2 EMFD#2
F1141 EM28D#2 EM24D#2 EM22D#2 EM21D#2 EM18D#2 EM14D#2 EM12D#2 EM11D#2
F1142 EM48A#2 EM44A#2 EM42A#2 EM41A#2 EM38A#2 EM34A#2 EM32A#2 EM31A#2
F1143
F1144
F1145 EM48B#2 EM44B#2 EM42B#2 EM41B#2 EM38B#2 EM34B#2 EM32B#2 EM31B#2
F1146
F1147
F1148 EM48C#2 EM44C#2 EM42C#2 EM41C#2 EM38C#2 EM34C#2 EM32C#2 EM31C#2
F1149
1188
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
7 6 5 4 3 2 1 0
F1150
F1151 EM48D#2 EM44D#2 EM42D#2 EM41D#2 EM38D#2 EM34D#2 EM32D#2 EM31D#2
F1152
F1153
F1154
F1155
F1156
F1157
F1158
F1159
F1160
F1161
F1162
F1163
F1164
F1165
F1166
F1167
F1168
F1169
F1170
F1171
F1172
F1173
F1174
1189
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
7 6 5 4 3 2 1 0
F1175
F1176
F1177 EDGN#2 EPARM#2 EVAR#2 EPRG#2 EWTIO#2 ESTPIO#2 ERDIO#2 IOLNK#2
F1178 SRLNO3#2 SRLNO2#2 SRLNO1#2 SRLNO0#2
F1179
F1180 CLRCH8#2 CLRCH7#2 CLRCH6#2 CLRCH5#2 CLRCH4#2 CLRCH3#2 CLRCH2#2 CLRCH1#2
F1181
F1182 EACNT7#2 EACNT6#2 EACNT5#2 EACNT4#2 EACNT3#2 EACNT2#2 EACNT1#2
F1183
F1184
F1185
F1186
F1187
F1188
F1189
F1190
F1191
F1192
F1193
F1194
1190
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
A.2
LIST OF SIGNALS
A.2.1
f : Available
List of Signals F : Available only with
(In order of functions) 2–path control
– : Unavailable
T M
Function Signal name Symbol Address Item
series series
Servo axis abnormal load
ABTQSV F090#0 f f
detected signal
First-spindle abnormal load
ABTSP1 F090#1 f f 2.10
detected signal
Abnormal load
detection Second-spindle abnormal load
ABTSP2 F090#2 f f
detected signal
Abnormal load detection for the
ABTSP3 F090#3 f f 9.15
third spindle
Actual spindle speed
Actual spindle speed signal AR0 to AR15 F040,F041 f - 9.7
output
Alarm signal AL F001#0 f f
ALARM signal 24
2.4
Battery alarm signal BAL F001#2 f f
Angilar axis control /
Perpendicular/angular axis
arbitrary angular axis NOZAGC G063#5 f f 1.11
control disable signal
control
XAE X004#0 f f
Automatic
A t ti tool
t l length
l th
Measuring
gpposition reached YAE X004#1 - f
measurement ((M
14 2
14.2
series)/Automatic tool signal ZAE X004#2 - f
offset (T series)
ZAE X004#1 f -
Auxiliary function lock signal AFL G005#6 f f
Auxiliary function lock Auxiliary function lock check 8.2
MAFL F004#4 f f
signal
Torque limit reach signals for
Butt–type reference
butt–type reference position CLRCH1 to CLRCH8 F180 f f 4.7
position return setting
setting
Canned cycle (M
series)/Canned cycle
Tapping signal TAP F001#5 f f 11.7
for hole machining (T
series)
Canned cycle (T
series)/Multiple
Chamferring signal CDZ G053#7 f - 11.9
repetitive canned
cycle (T series)
Chopping hold signal *CHLD G051#7 – f
Chopping start signal CHPST G051#6 – f
Chopping feedrate override
Chopping function *CHP8 to *CHP0 G051#0 to #3 – f 1.12
signals
Chopping–in–progress signal CHPMD F039#2 – f
Chopping cycle signal CHPCYL F039#3 – f
1191
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
T M
Function Signal name Symbol Address Item
series series
"! !
! ! *TSB G060#7 f - 2.3.4
% MA F001#7 f f
% 22
2.2
# % F00 f f
! ! "
! ! " CSS F002#2 f f 9.5
!
! $ ! DTCH1 ! DTCH8 G124 f f
! $
! $ ! !" 1.2.4
! MDTCH1 ! MDTCH8 F110 f f
Cs ! " !
CON G027#7 f f
! " ! 99
9.9
Cs ! " !
FSCSL F044#1 f f
!
"! " ! UI000 ! UI015 G054,G055 f f
" ! UO000 ! UO015 F054,F055 f f 11.6.1
"! "! " !
UO100 ! UO131 F056 ! F059 f f
% ! ! ST G007#2 f f
*SP G008#5 f f
% ! ! "! ! ! OP F000#7 f f 5.1
% ! ! STL F000#5 f f
SPL F000#4 f f
Power Mate read/write
BGION G092#2 f f
inprogress signal
Power Mate read/write alarm
BGIALM G092#3 f f
signal
Power Mate background busy
BGEN G092#4 f f
signal
I/O Link confirmation signal IOLACK G092#0 f f
I/O Link specification signal IOLS G092#1 f f
Group number specification
SRLNI0 to SRLNI3 G091#0 to #3 f f
signals
Slave I/O Link selection signal IOLNK F177#0 f f 13.8
Data in
input/output
ut/out ut
functions based on the Slave external read start signal ERDIO F177#1 f f
I/O Link
Slave read/write stop signal ESTPIO F177#2 f f
Slave external write start signal EWTIO F177#3 f f
Slave program selection signal EPRG F177#4 f f
Slave macro variable selection
EVAR F177#5 f f
signal
Slave parameter selection signal EPARM F177#6 f f
Slave diagnosis selection signal EDGN F177#7 f f
Group number output signals SRLNO0 to SRLNO3 F178#0 to #3 f f
13.8,
External read start signal EXRD G058#1 f f
13.5
1192
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
T M
Function Signal name Symbol Address Item
series series
External punch start signal EXWT G058#3 f f
External read/punch stop signal EXSTP G058#2 f f
Data in
input/output
ut/out ut
13.8,
13 8
functions based on the Background busy signal BGEACT F053#4 f f
13.5
I/O Link
Read/punch in–progress signal RPBSY F053#2 f f
Read/punch alarm signal RPALM F053#3 f f
Direct operation by
Direct operation select signal DMMC G042#7 f f 15.6
PMC/MMC
DNC operation select signal DNCI G043#5 f f
DNC operation DNC operation selection confirm 5.11
MRMT F003#4 f f
signal
Dry run signal DRN G046#7 f f
Dry run 532
5.3.2
Dry run check signal MDRN F002#7 f f
*ESP G008#4 f f
Emergency stop Emergency stop signal 21
2.1
*ESP G008#4 f f
Erase CRT screen
display / Automatic Automatic erase CRT screen
*CRTOF G062#1 f f 12.1.19
erase CRT screen display cancel signal
display
Error detect (T series) Error detect signal SMZ G053#6 f - 7.2.6.3
Data signal for external data
ED0 to ED15 G000,G001 f f
input
Address signal for external data
EA0 to EA6 G002#0 to #6 f f
input
Read signal for external data
External data input ESTB G002#7 f f 15.2
input
Read completion signal for
EREND F060#0 f f
external data input
Search completion signal for
ESEND F060#1 f f
external data input
*+ED1 to *+ED8 G118 f f
External deceleration External deceleration signal 719
7.1.9
*-ED1 to *-ED8 G120 f f
External read start signal EXRD G058#1 f f
External punch start signal EXWT G058#3 f f
External I/O device External read/punch stop signal EXSTP G058#2 f f
13 5
13.5
control Background editing signal BGEACT F053#4 f f
Read/punch busy signal RPBSY F053#2 f f
Read/punch alarm signal RPALM F053#3 f f
1193
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
T M
Function Signal name Symbol Address Item
series series
+'%" , "$(' !#
ENBKY G066#1 f f
& ' #" & "
, # & " KC0 '# EKC7 G098 f f
, # % & " KSET G066#7 f f
+'%" , "$(' 15 5
15.5
, # % #!$ ' #" & " EKENB F053#7 f f
, "$(' & & " INHKY F053#0 f f
%# %! &%" &$ , !#
PRGDPL F053#1 f f
& "
+'%" !#' #"
+'%" #$%' #" & " EF F008#0 - f 11.8
("' #" &% &
%' #)%% %' #)%% & " *FV0 '# *FV7 G012 f f 7.1.7.2
+'%" $%# %! +'%" $%# %! "$(' &'%'
MINP G058#0 f f 13.7
"$(' & "
+'%" *#% $ PN1, PN2, PN4, PN8,
#% $ "(!% &% & " G009#0 '# 4 f f 15.3
"(!% &% PN16
#' " %%" #' " %%" $#& ' #" %'(%"
FRP1 '# FRP8 F116 f f 4.6
$#& ' #" %'(%" " & "
# #*($ # #*($ & " *FLWU G007#5 f f 1.2.7
'
F1 ' & ' & " F1D G016#7 - f 7.1.5
&% &
$% & #" HPCC !# & " MHPCC F066#6 - f
#"'#(% #"'%# , 7 1 14
7.1.14
&% & HPCC #$%' #" & " EXHPCC F066#7 - f
&$ & $
&$ & $ &''(& & " HDO0 '# HDO7 F122 f f 14.3.2
& "
& "#(& ("' #"
MFIN G005#0 f f
#!$ ' #" & "
$ " ("' #" #!$ ' #"
SFIN G005#2 f f
& "
## ("' #" #!$ ' #" & " TFIN G005#3 f f
" (+ %, $ ' #" BFIN
, ("' #" #!$ G005#4 f -
&$
& "
BFIN G005#7 - f 8.4
"'%
" M ("' #" #!$ ' #" & " MFIN2 G004#4 f f
% M ("' #" #!$ ' #" & " MFIN3 G004#5 f f
+'%" #$%' #" & " #%
EFD F007#1 - f
&$ "'%
+'%" #$%' #" ("' #"
EFIN G005#1 - f
#!$ ' #" & "
" !'%
" "$(' & " INCH F002#0 f f 11.4
#")%& #"
+ & !$ & " BCLP F061#1 - f
+ & !$ #!$ ' #" & " *BECLP G038#7 - f
"+ ' "+ "
+ & (" !$ & " f 11.11
("' #" &% & BUCLP F061#0 -
+ & (" !$ #!$ ' #"
*BEUCP G038#6 - f
& "
1194
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
T M
Function Signal name Symbol Address Item
series series
In-position check In-position signal INP1 to INP8 F104 f f 7.2.6.1
Input of offset value
measured A (T Position record signal PRC G040#6 f - 14.4.1
series)
Tool offset value write mode
GOQSM G039#7 f -
select signal
+MIT1,+MIT2 X004#2,#4 f -
Tool offset value write signal
-MIT1,-MIT2 X004#3,#5 f -
Input of tool offset G039#0 to
value measured B (T Tool offset number select signal OFN0 to OFN5,OFN6 f - 14.4.2
#5,G040#0
se es)
series)
Workpiece coordinate system
shift value write mode select WOQSM G039#6 f -
signal
Workpiece coordinate system
WOSET G040#7 f -
shift value write signal
Start lock signal STLK G007#1 f -
Interlock signal *IT G008#0 f f
Interlock signal for each axis *IT1 to *IT8 G130 f f
Interlock/start lock Interlock signal
g for each axis and +MIT1, +MIT2 X004#2,#4 f - 2.5
direction -MIT1,-MIT2 X004#3,#5 f -
Interlock signal
g for each axis and +MIT1 to +MIT4 G132#0 to #3 - f
direction -MIT1 to -MIT4 G134#0 to #3 - f
Interruption type
Interrupt signal for custom macro UINT G053#3 f f 11.6.2
custom macro
Feed axis and direction selection +J1 to +J8 G100 f f
signal -J1 to -J8 G102 f f
Jog feed/incremental
Manual feedrate override signal *JV0 to *JV15 f f 3.1
feed G010,G011
Manual rapid traverse selection
RT G019#7 f f
signal
Lock-ahead control mode
Look-ahead control G08MD F066#0 - f 7.1.13
signal
All-axis Machine lock signal MLK G044#1 f f
Each-axis machine lock signal MLK1 to MLK8 G108 f f
Machine lock 5.3.1
All-axis machine lock check
MMLK F004#1 f f
signal
Manual absolute Manual absolute signal *ABSM G006#2 f f
54
5.4
on/off Manual absolute check signal MABSM F004#2 f f
HS1A to HS1D G018#0 to #3 f f
Manuall handle
M h dl feed
f d axis
i
HS2A to HS2D G018#4 to #7 f f
g
selection signal
Manual handle feed HS3A to HS3D G019#0 to #3 - f 3.2
Manual handle feed amount
selection signal MP1,MP2 G019#4,#5 f f
(incremental feed signal)
1195
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
T M
Function Signal name Symbol Address Item
series series
HS1IA to HS1ID G041#0 to #3 f f
M
Manual l handle
h dl M
Manual l handle
h dl interrupt
i t t axis
i
HS2IA to HS2ID G041#4 to #7 f f 3.3
p
interruption g
selection signal
HS3IA to HS3ID G042#0 to #3 - f
Manual linear/circular Feed axis and direction selection
+Jg, –Jg, +Ja, –Ja G086#0 to #3 f f 3.5
interpolation signals
Manual reference position return
ZRN G043#7 f f
selection signal
Manual reference position return
MREF F004#5 f f
selection check signal
Manual reference Reference position return
*DEC1 to *DEC8 X009 f f 4.1
position return deceleration signal
Reference position return end
ZP1 to ZP8 F094 f f
signal
Reference position establishment
ZRF1 to ZRF8 F120 f f
signal
Memory protection
Memory protection signal KEY1 to KEY4 G046#3 to #6 f f 12.2.3
key
Mirror image signal MI1 to MI8 G106 f f
Mirror image 126
1.2.6
Mirror image check signal MMI1 to MMI8 F108 f f
Miscellaneous function code
M00 to M31 F010 to F013 f f
signal
Miscellaneous function strobe
MF F007#0 f f
signal
DM00 F009#7 f f
DM01 F009#6 f f
Decode M signal
DM02 F009#5 f f
DM30 F009#4 f f
Miscellaneous Spindle speed code signal S00 to S31 F022 to F025 f f
f
function/2nd
ti /2 d auxiliary
ili 81
8.1
Spindle speed strobe signal SF F007#2 f f
function
Tool function code signal T00 to T31 F026 to F029 f f
Tool function strobe signal TF F007#3 f f
2nd auxiliary function code
B00 to B31 F030 to F033 f f
signal
2nd auxiliary
y function strobe BF F007#4 f -
signal BF F007#7 - f
End signal FIN G004#3 f f
Distribution end signal DEN F001#3 f f
Mode selection signal MD1,MD2,MD4 G043#0 to #2 f f
Manual data input select check
MMDI F003#3 f f
signal
Automatic operation select check
Mode selection MMEM F003#5 f f 2.6
signal
Memory edit select check signal MEDT F003#6 f f
Manual handle feed select check
MH F003#1 f f
signal
1196
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
T M
Function Signal name Symbol Address Item
series series
Incremental feed select check
MINC F003#0 f f
signal
M d selection
Mode l ti 26
2.6
Jog feed select check signal MJ F003#2 f f
TEACH IN select check signal MTCHIN F003#7 f f
SWS1 G027#0 f -
Spindle selection signal SWS2 G027#1 f -
SWS3 G027#2 f -
*SSTP1 G027#3 f -
Individual spindle stop signal *SSTP2 G027#4 f -
Multi-spindle control *SSTP3 G027#5 f -
9.10
(T series)
GR21 G029#0 f -
Gear select signal (input)
GR31 G029#2 f -
2nd position coder selection
PC2SLC G028#7 f -
signal
ENB2 F038#2 f -
Spindle enable signal
ENB3 F038#3 f -
SKIP2 to X004#2 to
Skip signal Skip signal f f 14.3.3
SKIP6,SKIP7,SKIP8 #6,#0,#1
2nd M function code signal M200 to M215 F014 to F015 f f
Multiple M 3rd M function code signal M300 to M315 F016 to F017 f f
commands in a 83
8.3
single block 2nd M function strobe signal MF2 F008#4 f f
3rd M function strobe signal MF3 F008#5 f f
Optional
p block Optional block skip signal BDT1,BDT2 to BDT9 G044#0,G045 f f
skip/addition of MBDT1,MBDT2 to 5.5
optional block skip Optional block skip check signal F004#0,F005 f f
MBDT9
Outputting the Axis moving signal MV1 to MV8 F102 f f
movement state of an 125
1.2.5
axis Axis moving direction signal MVD1 to MVD8 F106 f f
Override cancel Override cancel signal OVC G006#4 f f 7.1.7.4
*+L1 to *+L8 G114 f f
Overtravel signal Overtravel signal 231
2.3.1
*-L1 to *-L8 G116 f f
Path selection signal (Tool post
Path selection HEAD G063#0 F F 2.7
selection signal)
Control axis selection signal
EAX1 to EAX8 G136 f f
(PMC axis control)
EC0A to EC6A G143#0 to #6 f f
Axis control command signal
g EC0B to EC6B G155#0 to #6 f f
PMC axis (PMC axis control) EC0C to EC6C G167#0 to #6 f f
control/PMC axis
15 1
15.1
speed control EC0D to EC6D G179#0 to #6 f f
function
EIF0A to EIF15A G144,G145 f f
Axis control feedrate signal
g (PMC
( EIF0B to EIF15B G156,G157 f f
axis control) EIF0C to EIF15C G168,G169 f f
EIF0D to EIF15D G180,G181 f f
1197
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
T M
Function Signal name Symbol Address Item
series series
EID0A EID31A G146 G149 f f
(( EID0B EID31B G158 G161 f f
) EID0C EID31C G170 G173 f f
EID0D EID31D G182 G185 f f
EBUFA G142#7 f f
EBUFB G154#7 f f
( ) EBUFC G166#7 f f
EBUFD G178#7 f f
EBSYA F130#7 f f
EBSYB F133#7 f f
(
) EBSYC F136#7 f f
EBSYD F139#7 f f
ECLRA G142#6 f f
ECLRB G154#6 f f
( )
ECLRC G166#6 f f
ECLRD G178#6 f f
ESTPA G142#5 f f
ESTPB G154#5 f f
15 1
15.1
( ) ESTPC G166#5 f f
ESTPD G178#5 f f
ESBKA G142#3 f f
(( ESBKB G154#3 f f
) ESBKC G166#3 f f
ESBKD G178#3 f f
EMSBKA G143#7 f f
(
( EMSBKB G155#7 f f
) EMSBKC G167#7 f f
EMSBKD G179#7 f f
EM11A EM48A F132,F142 f f
EM11B EM48B F135,F145 f f
( ) EM11C EM48C F138,F148 f f
EM11D EM48D F141,F151 f f
EMFA F131#0 f f
EMFB F134#0 f f
( ) EMFC F137#0 f f
EMFD F140#0 f f
1198
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
T M
Function Signal name Symbol Address Item
series series
EFINA G142#0 f f
Auxiliary
y function completion
p EFINB G154#0 f f
signal (PMC axis control) EFINC G166#0 f f
EFIND G178#0 f f
ESOFA G142#4 f f
Servo off signal
g ((PMC axis ESOFB G154#4 f f
control) ESOFC G166#4 f f
ESOFD G178#4 f f
EMBUFA G142#2 f f
Buffering
g disable signal
g ((PMC EMBUFB G154#2 f f
axis control) EMBUFC G166#2 f f
EMBUFD G178#2 f f
Control axis selection status
*EAXSL F129#7 f f
signal (PMC axis control)
EINPA F130#0 f f
In-position
p signal
g ((PMC axis EINPB F133#0 f f
control) EINPC F136#0 f f
EINPD F139#0 f f
ECKZA F130#1 f f
PMC axis ECKZB F133#1 f f
control/PMC axis Following
g zero checking
g signal
g
speed control (PMC axis control) ECKZC F136#1 f f
15 1
15.1
function
ECKZD F139#1 f f
EIALA F130#2 f f
EIALB F133#2 f f
Alarm signal (PMC axis control)
EIALC F136#2 f f
EIALD F139#2 f f
EGENA F130#4 f f
EGENB F133#4 f f
g signal
Axis moving g (
(PMC axis
control)
EGENC F136#4 f f
EGEND F139#4 f f
EDENA F130#3 f f
EDENB F133#3 f f
Auxiliary
y function executing
g
signal (PMC axis control)
EDENC F136#3 f f
EDEND F139#3 f f
EOTNA F130#6 f f
EOTNB F133#6 f f
g
Negative-direction overtravel
signal (PMC axis control)
EOTNC F136#6 f f
EOTND F139#6 f f
1199
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
T M
Function Signal name Symbol Address Item
series series
EOTPA F130#5 f f
EOTPB F133#5 f f
!"$ " $ " $
! ( &! " )
EOTPC F136#5 f f
EOTPD F139#5 f f
" $ ! (
*FV0E " *FV7E G151 f f
&! " )
$ " !
OVCE G150#5 f f
( &! " )
" $ ! $ !
ROV1E,ROV2E G150#0,#1 f f
( &! " )
' # ! ( &! " ) DRNE G150#7 f f
&!
" &! # " $ ! !"
RTE G150#6 f f 15.1
! " ! ( &! " )
# "
$ 0% ! ( &!
EOV0 F129#5 f f
" )
! ( &! " ) ESKIP X004#6 f f
!" #" " !
EADEN1 " EADEN8 F112 f f
( &! " )
EABUFA F131#1 f f
EABUFB F134#1 f f
# # !
(( &!
" )
EABUFC F137#1 f f
EABUFD F140#1 f f
" ! ( &!
EACNT1 " EACNT8 F182 f f
" )
' !' (" #
' "# PSYN F063#7 f -
%' !
' ! !" ! *PLSST G038#0 f -
' ! $
PSAR F063#2 f -
!
'
' "#
6 10 2
6.10.2
%" "% ! ! !" &! " $ ! PSE1 F063#0 f -
' !' #! &! "
PSE2 F063#1 f -
$ !
F070#0 "
!" !%" !" !%" ! PSW01 " PSW10 f f 1.2.9
F071#1
!" ! '
!" ! ' " ! NPOS1 " NPOS8 G198 f f 12.1.10
"
!" " ! SRN G006#0 f f
!" " !" " # %' 5.7
SRNMV F002#4 f f
!
1200
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
T M
Function Signal name Symbol Address Item
series series
Rapid traverse override signal ROV1,ROV2 G014#0,#1 f f
1% step rapid traverse override
Rapid traverse HROV G096#7 f f
select signal 7.1.7.1
override
1% step rapid traverse override
*HROV0 to *HROV6 G096#0 to #6 f f
signal
Input signal for remote buffer RMTDI0 to RMTDI7 G052 f f
Remote buffer 13 2
13.2
Output signal for remote buffer RMTDO0 to RMTDO7 F069 f f
External reset signal ERS G008#7 f f
Reset & rewind signal RRW G008#6 f f
Reset and rewind 52
5.2
Resetting signal RST F001#1 f f
Rewinding signal RWD F000#0 f f
Retrace signal RVS G007#0 - f
Retrace (M series) 11 15
11.15
Retrace-in-progress signal RVSL F082#2 - f
Retry start signal RTNCY G064#0 – f
Retreat and retry
y Retry point selection signal SLCSEQ G064#1 – f
5 13
5.13
function (M series) Retry complete signal RCYO F063#5 – f
Retry point signal RTNMVS F066#3 – f
Rigid tapping signal RGTAP G061#0 f f
RGSPP F065#0 - f
Spindle rotation direction signal
RGSPM F065#1 - f
Rigid
g tapping
pp g 9.11
Rigid tapping in-progress signal RTAP F076#3 f f
Rigid tapping spindle selection
RGTSP1,RGTSP2 G061#4,#5 f -
signal
Target part count reached signal PRTSF F062#7 f f
Run hour and parts
General-purpose integrating 12.1.11
count display TMRON G053#0 f f
meter start signal
2nd reference position return
ZP21 to ZP28 F096 f f
end signal
Second reference
position return/crd, 3rd reference position return end
ZP31 to ZP38 F098 f f 4.5
4th reference position signal
return
4th reference position return end
ZP41 to ZP48 F100 f f
signal
Second feedrate
2nd feedrate override signal *AFV0 to *AFV7 G013 f f 7.1.7.3
override
Servo off (mechanical
Servo off signal SVF1 to SVF8 G126 f f 1.2.8
handle)
Motor speed detection function
MSDFON G016#0 f f
enable signal
Servo/spindle motor Servo motor speed detection
DSV1 to DSV8 Y(n+0) f f 2.11
speed detection signals
Spindle motor speed detection
DSP1, DSP2, DSP3 Y(n+1)#0 to #2 f f
signals
Single block signal SBK G046#1 f f
Single block 533
5.3.3
Single block check signal MSBK F004#3 f f
1201
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
T M
Function Signal name Symbol Address Item
series series
Input and run simultaneous
Simultaneous input STRD G058#5 - f
mode select signal
and output 13 6
13.6
operations (M series) Output and run simultaneous
STWD G058#6 - f
mode select signal
Retract signal RTRCT G066#4 – f
Simple
Si l electric
l t i gear
Retract completion signal RTRCTF F065#4 – f 1.13
box ((M series))
EGB mode signal SYNMOD F065#6 – f
Simple spindle synchronous
ESRSYC G064#6 f f
control signal
First spindle synchronous control G122#6
Simple spindle PKESS1 f f
signal (G031#6)
9.16
synchronous control
Second spindle synchronous G122#7
PKESS2 f f
control signal (G031#7)
Phase error monitor signal SYCAL F044#4 f f
Simple synchronous axis select
SYNC1 to SYNC8 G138 f f
signal
p synchronous
Simple y
16
1.6
control Simple synchronous manual
SYNCJ1 to SYNCJ8 G140 - f
feed axis select signal
SKIP X004#7 f f
Skip function Skip signal 14 3 1
14.3.1
SKIPP G006#6 f -
Overload torque signal SKIP X004#7 - f
Small hole peck
Small-diameter peck drilling in 11.17
drilling cycle PECK2 F066#5 - f
progress signal
Software operator's panel signal
MD1O F073#0 f f
(MD1)
Software operator's panel signal
MD2O F073#1 f f
(MD2)
Software operator's panel signal
MD4O F073#2 f f
(MD4)
Software operator's panel signal
ZRNO F073#4 f f
(ZRN)
Software operator's panel signal F081#0,#2,#4,#
+J1O to +J4O f f
(+J1 to +J4) 6
Software operator's panel signal F081#1,#3,#5,#
-J1O to -J4O f f
(-J1 to -J4) 7
p
Software operator's
12 1 15
12.1.15
panel Software operator's panel signal
RTO F077#6 f f
(RT)
Software operator's panel signal
HS1AO F077#0 f f
(HS1A)
Software operator's panel signal
HS1BO F077#1 f f
(HS1B)
Software operator's panel signal
HS1CO F077#2 f f
(HS1C)
Software operator's panel signal
HS1DO F077#3 f f
(HS1D)
Software operator's panel signal
MP1O F076#0 f f
(MP1)
1202
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
T M
Function Signal name Symbol Address Item
series series
Software operator's panel signal
MP2O F076#1 f f
(MP2)
Software operator's panel signal
*JV0O to *JV15O F079,F080 f f
(*JV0 to *JV15)
Software operator's panel signal
*FV0O to *FV7O F078 f f
(*FV0 to *FV7)
Software operator's panel signal
ROV1O F076#4 f f
(ROV1)
Software operator's panel signal
ROV2O F076#5 f f
(ROV2)
Software operator's panel signal
BDTO F075#2 f f
(BDT)
p
Software operator's
12 1 15
12.1.15
panel Software operator's panel signal
SBKO F075#3 f f
(SBK)
Software operator's panel signal
MLKO F075#4 f f
(MLK)
Software operator's panel signal
DRNO F075#5 f f
(DRN)
Software operator's panel signal
KEYO F075#6 f f
(KEY1 to KEY4)
Software operator's panel signal
SPO F075#7 f f
(*SP)
Software operator's panel
OUT0 to OUT7 F072 f f
general-purpose switch signal
G078#0 to
SHA00 to SHA11 f f
G079#3
9 13
9.13
Spindle orientation external stop G080#0 to
Spindle orientation SHB00 to SHB11 f f
position command signal G081#3
G208#0 to
SHC00 to SHC11 f f 9.15
G209#3
SIND G033#7 f f
Spindle motor speed command
SIND2 G035#7 f f
select signal
SIND3 G037#7 f f
G032#0 to
R01I to R12I f f
G033#3
Spindle motor speed command G034#0 to
R01I2 to R12I2 f f
signal G035#3
Spindle output G036#0 to
R01I3 to R12I3 f f 15.4
control by the PMC G037#3
SSIN G033#6 f f
Spindle motor command polarity
SSIN2 G035#6 f f
select signal
SSIN3 G037#6 f f
SGN G033#5 f f
Spindle motor command polarity
SGN2 G035#5 f f
select signal
SGN3 G037#5 f f
1203
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
T M
Function Signal name Symbol Address Item
series series
!" " ! SPSTP G028#6 f -
# ! SUCLP F038#1 f -
# "
*SUCPF G028#4 f -
!
!"
98
9.8
! ! ! SCLP F038#0 f -
" ! *SCPF G028#5 f -
"" "
f -
!
TLMLA G070#0 f f
# "
" LOW
TLMLB G074#0 f f
! ((serial spindle))
TLMLC G204#0 f f
TLMHA G070#1 f f
# "
" HIGH
TLMHB G074#1 f f
! ((serial spindle))
TLMHC G204#1 f f
CTH1A,CTH2A G070#3,#2 f f
#"/
" / !
(serial
( i l
CTH1B,CTH2B G074#3,#2 f f
spindle))
CTH1C,CTH2C G204#3,#2 f f
SRVA G070#4 f f
!
(serial
( i l
SRVB G074#4 f f
spindle))
SRVC G204#4 f f
SFRA G070#5 f f
!
((serial
i l
SFRB G074#5 f f
spindle))
Spindle serial output/ SFRC G204#5 f f 9.2,
spindle analog output ORCMA G070#6 f f 9.15
""
" " !
ORCMB G074#6 f f
((serial spindle))
ORCMC G204#6 f f
MRDYA G070#7 f f
$
!
((serial
i l
MRDYB G074#7 f f
spindle))
MRDYC G204#7 f f
ARSTA G071#0 f f
!"" !
(serial
( i l
ARSTB G075#0 f f
spindle))
ARSTC G205#0 f f
*ESPA G071#1 f f
$ !"
" !
((serial
i l
*ESPB G075#1 f f
spindle))
*ESPC G205#1 f f
SPSLA G071#2 f f
!"
" !
(serial
( i l
SPSLB G075#2 f f
spindle))
SPSLC G205#2 f f
1204
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
T M
Function Signal name Symbol Address Item
series series
MCFNA G071#3 f f
P
Power li switch
line it h completion
l ti
MCFNB G075#3 f f
g
signal ((serial spindle))
MCFNC G205#3 f f
SOCNA G071#4 f f
Soft
S ft start/stop
t t/ t cancell signal
i l
SOCNB G075#4 f f
((serial spindle))
SOCNC G205#4 f f
INTGA G071#5 f f
Signall for
Si f controlling
t lli velocity
l it
INTGB G075#5 f f
g
integration ((serial spindle))
INTGC G205#5 f f
RSLA G071#6 f f
Output
O t t switch
it h requestt signal
i l
RSLB G075#6 f f
((serial spindle))
RSLC G205#6 f f
RCHA G071#7 f f
Power line
P li status
t t check
h k signal
i l
RCHB G075#7 f f
((serial spindle))
RCHC G205#7 f f
INDXA G072#0 f f
Orientation
O i t ti stop t position
iti change
h
INDXB G076#0 f f
signal
g ((serial spindle))
INDXC G206#0 f f
ROTAA G072#1 f f
Rotation direction command while
Spindle
S i dl serial
i l output/
t t/ 92
9.2,
changing the orientation stop ROTAB G076#1 f f
g output
spindle analog 9.15
position signal (serial spindle)
ROTAC G206#1 f f
Short–distant movement NRROA G072#2 f f
command d while
hil changing
h i ththe
NRROB G076#2 f f
orientation stop position signal
g
(serial spindle) NRROC G206#2 f f
DEFMDA G072#3 f f
Differential
Diff ti l mode
d commandd
DEFMDB G076#3 f f
signal
g ((serial spindle))
DEFMDC G206#3 f f
OVRIDA G072#4 f f
Analog
A l overrideid command
d signal
i l
OVRIDB G076#4 f f
((serial spindle))
OVRIDC G206#4 f f
INCMDA G072#5 f f
Incremental command external
setting type orientation signal INCMDB G076#5 f f
(serial spindle)
INCMDC G206#5 f f
MFNHGA G072#6 f f
Main spindle
s indle MCC status signal
while changing spindles signal MFNHGB G076#6 f f
(serial spindle)
MFNHGC G206#6 f f
RCHHGA G072#7 f f
High out ut MCC status signal
High–output
while a magnetic sensor (serial RCHHGB G076#7 f f
spindle)
RCHHGC G206#7 f f
1205
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
T M
Function Signal name Symbol Address Item
series series
MORCMA G073#0 f f
Command for sspindle
indle orientaion
with a magnetic sensor (serial MORCMB G077#0 f f
spindle)
MORCMC G207#0 f f
SLVA G073#1 f f
Slave operation
Sl ti command
d signal
i l
SLVB G077#1 f f
((serial spindle))
SLVC G207#1 f f
MPOFA G073#2 f f
Motor
M t power stop
t signal
i l ((serial
i l
MPOFB G077#2 f f
spindle))
MPOFC G207#2 f f
ALMA F045#0 f f
Alarm signal (serial spindle) ALMB F049#0 f f
ALMC F168#0 f f
SSTA F045#1 f f
Speed
S d zero signal
i l
SSTB F049#1 f f
(
(serial spindle))
SSTC F168#1 f f
SDTA F045#2 f f
Speed
S dd detection
t ti signal
i l (serial
( i l
SDTB F049#2 f f
spindle))
SDTC F168#2 f f
SARA F045#3 f f
Spindle
S i dl serial t t/ S
i l output/ Speed
d arrival
i l signal
i l (serial
( i l 92
9.2,
SARB F049#3 f f
g output spindle))
spindle analog 9.15
SARC F168#3 f f
LDT1A F045#4 f f
Load
L d detection
d t ti signal
i l 1 (serial
( i l
LDT1B F049#4 f f
spindle))
LDT1C F168#4 f f
LDT2A F045#5 f f
Load
L d detection
d t ti signal
i l 2 (serial
( i l
LDT2B F049#5 f f
spindle))
LDT2C F168#5 f f
TLMA F045#6 f f
Torque limit
T li it signal
i l
TLMB F049#6 f f
(
(serial spindle))
TLMC F168#6 f f
ORARA F045#7 f f
O i t ti completion
Orientation l ti signal
i l
ORARB F049#7 f f
((serial spindle))
ORARC F168#7 f f
CHPA F046#0 f f
Power line
P li switch
it h signal
i l ((serial
i l
CHPB F050#0 f f
spindle))
CHPC F269#0 f f
CFINA F046#1 f f
Spindle
S i dl switch
it h completion
l ti signal
i l
CFINB F050#1 f f
(
(serial spindle))
CFINC F169#1 f f
1206
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
T M
Function Signal name Symbol Address Item
series series
RCHPA F046#2 f f
' ' &* '
('$(' ' & "
((serial
i l
RCHPB F050#2 f f
spindle))
RCHPC F169#2 f f
RCFNA F046#3 f f
('$('
' ' &* '
' #!$ ' #"
' & "
RCFNB F050#3 f f
((serial spindle))
RCFNC F169#3 f f
A F046#4 f f
Slave operation
Sl ti status
t t signal
i l
B F050#4 f f
((serial spindle))
F169#4 f f
A F046#5 f f
" #% $$%#+ !' &$ "
#% "'' #" * ' $#& ' #" #% B F050#5 f f
(serial spindle)
Spindle serial output/ F169#5 f f 9.,
spindle analog output A F046#6 f f 9.15
" #% #!$ ' #" # &$ "
#% "'' #" * ' ! "' B F050#6 f f
&"&#% (serial spindle)
F169#6 f f
A F046#7 f f
" #% $$%#+ !' &$ "
#% "'' #" * ' ! "' B F050#7 f f
&"&#% (serial spindle)
F169#7 f f
A F04#0 f f
" " ' " ' &''(& # '
'' #"%#'' #" $#& ' #"
B F05#0 f f
#% & " (serial spindle)
F#0 f f
A F04#1 f f
"%!"'
' !' #
' #% "'' #"
' '
B F05#1 f f
& "
((serial spindle))
F#1 f f
$ " &'#$ & " *SSTP G029#6 f f
$ " #% "'' #" & " SOR G029#5 f f
$ " &$ #)%% & " SOV0 '# SOV7 G030 f f
$ " &$ %% ) & " SAR G029#4 f f
$ " &$
$ " " & " f f 9.3
#"'%# ENB F001#4
% & ' #" & " (#('$(' ) GR1O,GR2O,GR3O F034#0 '# #2 - f
% & ' #" & " ( "$(') GR1,GR2 G028#1,#2 f f
F036#0 '#
S ' # & " R01O '# R12O f f
F037#3
$ " #!!" & ' & " SLSPA,SLSPB G063#2,#3 F -
$ " &$
#"'%# #% '*#$' $ " & ' & " SLPCA,SLPCB G064#2,#3 F - 9.4
'
$ " #!!" & " COSP F064#5 F -
$ " &$ $ " ('(' #" '' #"
SPAL F035#0 f f 9.6
('(' #" '' #" %! & "
1207
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
T M
Function Signal name Symbol Address Item
series series
Spindle synchronous control
SPSYC G038#2 f f
signal
Spindle phase synchronous
SPPHS G038#3 f f
control signal
Spindle synchronous Spindle synchronous speed
FSPSY F044#2 f f 9.12
control control completion signal
Spindle phase synchronous
FSPPH F044#3 f f
control completion signal
Spindle synchronous control
SYCAL F044#4 f f
alarm signal
Rapid traversing signal RPDO F002#1 f f
Status output signal 28
2.8
Cutting feed signal CUT F002#6 f f
Stored stroke limit select signal EXLM G007#6 f f
Stroke limit external setting
g +LM1 to +LM8 G110 - f
Stored stroke limit 232
2.3.2
signal –LM1 to –LM8 G110 - f
Stroke limit release signal RLSOT G007#7 - f
Stored stroke check 2,
Stroke check 3 release signal RLSOT3 G007#4 f f 2.3.3
3
Synchronous control axis
SYNC to SYNC8 G138 f -
selection signals
Parking signals PK1 to PK8 G122 f - 1.8
Synchronous control under way
SYN1O to SYN8O F118 f -
Synchronous control signals
Synchronous control axis
SYNC to SYNC7 G138#0 to #6 F -
selection signals
19
1.9
Synchronous/composite/superim
SYN1O to SYN7O F118#0 to #6 F -
posed control under way signals
Thread cutting Thread cutting signal THRD F002#3 f f 6.4.1
Tool axis direction Tool axis direction handle feed
ALNGH G023#7 - f 3.4.1
handle feed function mode signal
/ tool axis direction
handle feed function Tool axis perpendicular direction
RGHTH G023#6 - f 3.4.2
B (M series) handle feed mode signal
Tool post interference check
Tool post interface TICHK F064#6 F -
signal
check (T series,
series 235
2.3.5
two-path control) Tool post interference alarm
TIALM F064#7 F -
signal
Tool retraction signal TRESC G059#0 f f
Tool retraction and Tool retraction mode signal TRACT F092#3 f f
58
5.8
return Tool return signal TRRTN G059#1 f f
Tool return completion signal TRSPS F092#5 f f
1208
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
T M
Function Signal name Symbol Address Item
series series
Tool change signal TLCH F064#0 f f
Tool change reset signal TLRST G048#7 f f
Individual tool change signal TLCHI F064#2 - f
Individual tool change reset
TLRST IG048#6 - f
signal
Tool skip signal TLSKP G048#5 f f
Tool life management
g 10.3
New tool select signal TLNW F064#1 f f
G047#0 to
TL01 to TL256 - f
G048#0
Tool g
group
p number select signal
g
TL01 to TL64 G047#0 to #6 f -
G049#0 to
Tool life count override signal *TLV0 to *TLV9 - f
G050#1
Torque limit skip (T
Torque limit reached signal TRQL1 to TRQL8 F114 f - 14.3.4
series)
All-axis VRDY OFF alarm
IGNVRY G066#0 f f
ignore signal
VRDY off alarm
29
2.9
ignore signal Each-axis VRDY OFF alarm
IGVRY1 to IGVRY8 G192 f f
ignore signal
Waiting
g M code No-wait signal NOWT G063#1 F F
85
8.5
(two-path control) Waiting signal WATO F063#6 F F
1209
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
A.2.2
f : Available
List of Signals F : Available only with
(In order of symbols) 2–path control
– : Unavailable
Refer-
T M
Group Symbol Signal name Address ence
series series
item
*+ED1 to *+ED8 External deceleration signal G118 f f 7.1.9
*+L1 to *+L8 Overtravel signal G114 f f 2.3.1
*-ED1 to *-ED8 External deceleration signal G120 f f 7.1.9
*-L1 to *-L8 Overtravel signal G116 f f 2.3.1
*ABSM Manual absolute signal G006#2 f f 5.4
*AFV0 to *AFV7 2nd feedrate override signal G013 f f 7.1.7.3
*BECLP B-axis clamp completion signal G038#7 - f 11.11
*BEUCP B-axis unclamp completion signal G038#6 - f 11.11
*CHLD Chopping hold signal G051#7 – f 1.12
*CHP8 to *CHP0 Chopping feedrate override signals G051#0 to #3 – f 1.12
Automatic erase CRT screen display
*CRTOF G062#1 f f 12.1.19
cancel signal
Deceleration signal for reference position
*DEC1 to *DEC8 X009 f f 4.1
return
Control axis selection status signal(PMC
*EAXSL F129#7 f f 15.1
axis control)
*ESP X008#4 f f
* Emergency stop signal 21
2.1
*ESP G008#4 f f
*ESPA G071#1 f f
*ESPB Emergency stop signal (serial spindle) G075#1 f f 9.2, 9.15
*ESPC G205#1 f f
*FLWU Follow-up signal G007#5 f f 1.2.7
*FV0 to *FV7 Feedrate override signal G012 f f 7.1.7.2
Feedrate override signal (PMC axis
*FV0E to *FV7E G151 f f 15.1
control)
Software operator's panel signal(*FV0 to
*FV0O to *FV7O F078 f f 12.1.15
*FV7)
*HROV0 to *HROV6 1% step rapid traverse override signal G096#0 to #6 f f 7.1.7.1
*IT Interlock signal G008#0 f f 2.5
*IT1 to *IT8 Interlock signal for each axis G130 f f 2.5
*JV0 to *JV15 Manual feedrate override signal G010,G011 f f 3.1
Software operator's panel signal(*JV0 to
*JV0O to *JV15O F079,F080 f f 12.1.15
*JV15)
*PLSST Polygon spindle stop signal G038#0 f - 6.10.2
1210
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Group Symbol Signal name Address ence
series series
item
*SCPF Spindle clamp completion signal G028#5 f - 9.8
*SP Feed hold signal G008#5 f f 5.1
*SSTP Spindle stop signal G029#6 f f 9.3
*SSTP1 G027#3 f -
*SSTP2 Stop signal in each spindle G027#4 f - 9.10
*
*SSTP3 G027#5 f -
*SUCPF Spindle unclamp completion signal G028#4 f - 9.8
G049#0 to
*TLV0 to *TLV9 Tool life count override signal - f 10.3
G050#1
*TSB Tailstock barrier select signal G060#7 f - 2.3.4
+J1 to +J8 Feed axis and direction selection signal G100 f f 3.1
Software operator's panel signal(+J1 to F081#0,#2,#4,#
+J1O to +J4O f f 12.1.15
+J4) 6
+Jg, –Jg, +Ja, –Ja Feed axis and direction selection signals G086#0 to #3 f f 3.5
+
+LM1 to +LM8 Stroke limit external setting signal G110 - f 2.3.2
+MIT1,+MIT2 Manual feed interlock signal for each axis X004#2,#4 f - 2.5
+MIT1,+MIT2 Tool offset write signal X004#2,#4 f - 14.4.2
+MIT1 to +MIT4 Interlock signal for each axis and direction G132#0 to #3 - f 2.5
-J1 to -J8 Feed axis and direction selection signal G102 f f 3.1
Software operator's panel signal(-J1 to F081#1,#3,#5,#
-J1O to -J4O f f 12.1.15
-J4) 7
– -LM1 to -LM8 Stroke limit external setting signal G112 - f 2.3.2
-MIT1,-MIT2 Manual feed interlock signal for each axis f - 2.5
X004#3 #5
X004#3,#5
-MIT1,-MIT2 Tool offset write signal f - 14.4.2
-MIT1 to -MIT4 Interlock signal for each axis and direction G134#0 to #3 - f 2.5
ABTQSV Servo axis abnormal load detected signal F090#0 f f 2.10
First-spindle abnormal load detected
ABTSP1 F090#1 f f 2.10
signal
Second-spindle abnormal load detected
ABTSP2 F090#2 f f 2.10
signal
AFL Miscellaneous function lock signal G005#6 f f 8.2
AL Alarm signal F001#0 f f 2.4
ALMA F045#0 f f
A
ALMB Alarm signal (serial spindle) F049#0 f f 9.2, 9.15
ALMC F168#0 f f
Tool axis direction handle feed mode
ALNGH G023#7 - f 3.4.1
signal
AR0 to AR15 Actual spindle speed signal F040,F041 f - 9.7
ARSTA G071#0 f f
ARSTB Alarm reset signal (serial spindle) G075#0 f f 9.2, 9.15
ARSTC G205#0 f f
1211
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Group Symbol Signal name Address ence
series series
item
B00 B31
F030 F033 f f 8.1
BAL
F001#2 f f 2.4
BCLP
F061#1 - f 11.11
BDT1,BDT2 BDT9
G044#0,G045 f f 5.5
BDTO
(BDT) F075#2 f f 12.1.15
BF F007#4 f -
81
8.1
BF F007#7 - f
BFIN G005#4 f -
84
8.4
BFIN G005#7 - f
BGEACT Background busy signal F053#4 f f 13.8, 13.5
BGEN Power Mate background busy signal G092#4 f f 13.8
BGIALM Power Mate read/write alarm signal G092#3 f f 13.8
BGION Power Mate read/write inprogress signal G092#2 f f 13.8
BUCLP
F061#0 - f 11.11
CDZ
G053#7 f - 11.9
CFINA F046#1 f f
((serial
i l
CFINB F050#1 f f 9., 9.15
spindle))
CFINC F169#1 f f
CHPA F046#0 f f
CHPB
(serial spindle) F050#0 f f 9., 9.15
CHPC F269#0 f f
CHPCYL Chopping cycle signal F039#3 – f 1.12
CHPMD Chopping–in–progress signal F039#2 – f 1.12
CHPST Chopping start signal G051#6 – f 1.12
Torque limit reach signals for butt–type
CLRCH1 to CLRCH8 F180 f f 4.7
reference position setting
CON Cs
G027#7 f f 9.9
COSP
F064#5 F - 9.4
CSS
F002#2 f f 9.5
CTH1A,CTH2A G070#3,#2 f f
CTH1B,CTH2B /
(serial spindle) G074#3,#2 f f 9.2, 9.15
C
CTH1C,CTH2C G204#3,#2 f f
CUT
F002#6 f f 2.8
1212
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Group Symbol Signal name Address ence
series series
item
A G07#3 f f
Diff ti l mode
Differential d command
d signal
i l ((serial
i l
B G07 #3 f f
spindle))
G #3 f f
DEN $%# &% ! $ F001#3 f f 8.1
DM00 F009#7 f f
DM01 F009#6 f f
! $ 81
8.1
DM02 F009#5 f f
DM30 F009#4 f f
DMMC #% !"#% ! $ % $ G042#7 f f 15.6
DNCI DNC !"#% ! $ % $ G043#5 f f 5.11
DRN #) #& $ G046#7 f f 5.3.2
DRNE #) #& $ ( ( $ ! %#! ) G150#7 f f 15.1
DRNO !%'# !"#%!#$ " $ (DRN) F075#5 f f 12.1.15
DSP1, DSP2, DSP3 Spindle motor speed detection signals Y(n+1)#0 to #2 f f 2.11
DSV1 to DSV8 Servo motor speed detection signals Y(n+0) f f 2.11
DTCH1 %! DTCH8 ! %#! ( $ % $ G124 f f 1.2.4
EA0 %! EA6 #$$ $ !# (%# % "&% G002#0 %! #6 f f 15.2
EABUFA F131#1 f f
EABUFB F134#1 f f
&# & $ ( ( $ ! %#! ) 15 1
15.1
EABUFC F137#1 f f
EABUFD F140#1 f f
EACNT1 %! EACNT
! %#! $ ( ( $ ! %#! ) F182 f f 15.1
E $%# &% ! ! " % ! $ ( ( $
EADEN1 %! EADEN8 F112 f f 15.1
! %#! )
! %#! ( $ $ % $ ( ( $
EAX1 %! EAX8 G136 f f 15.1
! %#! )
EBSYA F130#7 f f 15.1
EBSYB ( $ ! %#! ! # ! " % !
" F133#7 f f 15.1
EBSYC $ ( ( $ ! %#! ) F136#7 f f 15.1
EBSYD F139#7 f f 15.1
1213
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Group Symbol Signal name Address ence
series series
item
EBUFA G142#7 f f
EBUFB (
( G154#7 f f
15 1
15.1
EBUFC ) G166#7 f f
EBUFD G178#7 f f
EC0A EC6A G143#0 #6 f f
EC0B EC6B
(( G155#0 #6 f f
15 1
15.1
EC0C EC6C ) G167#0 #6 f f
EC0D EC6D G179#0 #6 f f
ECKZA F130#1 f f
ECKZB !
(( F133#1 f f
15 1
15.1
ECKZC ) F136#1 f f
ECKZD F139#1 f f
ECLRA G142#6 f f
ECLRB G154#6 f f
( ) 15 1
15.1
ECLRC G166#6 f f
ECLRD G178#6 f f
ED0 ED15 G000,G001 f f 15.2
EDENA F130#3 f f
EDENB
(( F133#3 f f
E 15 1
15.1
EDENC ) F136#3 f f
EDEND F139#3 f f
EDGN Slave diagnosis selection signal F177#7 f f 13.8
EF F008#0 - f 11.8
EFD F007#1 - f 8.4
EFIN G005#1 - f 8.4
EFINA G142#0 f f
EFINB
(( G154#0 f f
15 1
15.1
EFINC ) G166#0 f f
EFIND G178#0 f f
EGENA F130#4 f f
EGENB F133#4 f f
( ) 15 1
15.1
EGENC F136#4 f f
EGEND F139#4 f f
EIALA F130#2 f f
EIALB F133#2 f f
( ) 15 1
15.1
EIALC F136#2 f f
EIALD F139#2 f f
1214
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Group Symbol Signal name Address ence
series series
item
EID0A to EID31A G146 to G149 f f
EID0B to EID31B G158 to G161 f f
Axis control data signal (PMC axis control) 15 1
15.1
EID0C to EID31C G170 to G173 f f
EID0D to EID31D G182 to G185 f f
EIF0A to EIF15A G144,G145 f f
EIF0B to EIF15B Axis control feedrate signal
g ((PMC axis G156,G157 f f
15 1
15.1
EIF0C to EIF15C control) G168,G169 f f
EIF0D to EIF15D G180,G181 f f
EINPA F130#0 f f
EINPB F133#0 f f
In-position signal (PMC axis control) 15 1
15.1
EINPC F136#0 f f
EINPD F139#0 f f
EKC0 to EKC7 Key code signal G098 f f 15.5
EKENB Key code read completion signal F053#7 f f 15.5
EKSET key code read signal G066#7 f f 15.5
EM11A to EM48A F132,F142 f f
EM11B to EM48B Auxiliary
y function code signal
g ((PMC axis F135,F145 f f
15 1
15.1
E EM11C to EM48C control) F138,F148 f f
EM11D to EM48D F141,F151 f f
EMBUFA G142#2 f f
EMBUFB Buffering
g disable signal
g G154#2 f f
15 1
15.1
EMBUFC (PMC axis control) G166#2 f f
EMBUFD G178#2 f f
EMFA F131#0 f f
EMFB Auxiliary
y function strobe signal
g ((PMC axis F134#0 f f
15 1
15.1
EMFC control) F137#0 f f
EMFD F140#0 f f
EMSBKA G143#7 f f
EMSBKB Block stop
p disable signal
g G155#7 f f
15 1
15.1
EMSBKC (PMC axis control) G167#7 f f
EMSBKD G179#7 f f
ENB F001#4 f f 9.3
ENB2 Spindle enable signal F038#2 f -
9 10
9.10
ENB3 F038#3 f -
ENBKY External key input mode selection signal G066#1 f f 15.5
EOTNA F130#6 f f
EOTNB Negative-direction
g overtravel signal
g ((PMC F133#6 f f
15 1
15.1
EOTNC axis control) F136#6 f f
EOTND F139#6 f f
1215
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Group Symbol Signal name Address ence
series series
item
EOTPA F130#5 f f
EOTPB
(( F133#5 f f
15 1
15.1
EOTPC ) F136#5 f f
EOTPD F139#5 f f
EOV0 0% ( ) F129#5 f f 15.1
EPARM Slave parameter selection signal F177#6 f f 13.8
EPRG Slave program selection signal F177#4 f f 13.8
ERDIO Slave external read start signal F177#1 f f 13.8
EREND F060#0 f f 15.2
ERS G008#7 f f 5.2
ESBKA G142#3 f f
ESBKB G154#3 f f
(
) 15 1
15.1
ESBKC G166#3 f f
ESBKD G178#3 f f
ESEND F060#1 f f 15.2
E
ESKIP ( ) X004#6 f f 15.1
ESOFA G142#4 f f
ESOFB G154#4 f f
(
) 15 1
15.1
ESOFC G166#4 f f
ESOFD G178#4 f f
ESRSYC Simple spindle synchronous control signal G064#6 f f 9.16
ESTB
G002#7 f f 15.2
ESTPA G142#5 f f
ESTPB
(
( G154#5 f f
15 1
15.1
ESTPC ) G166#5 f f
ESTPD G178#5 f f
ESTPIO Slave read/write stop signal F177#2 f f 13.8
EVAR Slave macro variable selection signal F177#5 f f 13.8
EXHPCC HPCC F066#7 - f 7.1.14
EXLM G007#6 f f 2.3.2
EXRD External read start signal G058#1 f f 13.8, 13.5
EXSTP External read/punch stop signal G058#2 f f 13.8, 13.5
EXWT External punch start signal G058#3 f f 13.8, 13.5
EWTIO Slave external write start signal F177#3 f f 13.8
1216
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Group Symbol Signal name Address ence
series series
item
F1D F1-digit feed select signal G016#7 - f 7.1.5
FIN Completion signal G004#3 f f 8.1
Floating reference position return end
FRP1 to FRP8 F116 f f 4.6
signal
F Cs contour control change completion
FSCSL F044#1 f f 9.9
signal
Spindle phase synchronous control
FSPPH F044#3 f f 9.12
completion signal
Spindle synchronous speed control
FSPSY F044#2 f f 9.12
completion signal
G08MD Lock-ahead control mode signal F066#0 - f 7.1.13
GOQSM Tool offset value write mode select signal G039#7 f - 14.4.2
GR1,GR2 Gear selection signal (input) G028#1,#2 f f 9.3
G
GR1O,GR2O,GR3O Gear selection signal (output ) F034#0 to #2 - f 9.3
GR21 G029#0 f -
Gear selection signal (input) 9 10
9.10
GR31 G029#2 f -
HDO0 to HDO7 High-speed skip status signal F122 f f 14.3.2
Path selection signal (Tool post selection
HEAD G063#0 F F 2.7
signal)
1% step rapid traverse override select
HROV G096#7 f f 7.1.7.1
signal
HS1A to HS1D Manual handle feed axis selection signal G018#0 to #3 f f 3.2
HS1AO Software operator's panel signal(HS1A) F077#0 f f 12.1.15
HS1BO Software operator's panel signal(HS1B) F077#1 f f 12.1.15
HS1CO Software operator's panel signal(HS1C) F077#2 f f 12.1.15
H
HS1DO Software operator's panel signal(HS1D) F077#3 f f 12.1.15
Manual handle interruption axis select
HS1IA to HS1ID G041#0 to #3 f f 3.3
signal
HS2A to HS2D Manual handle feed axis selection signal G018#4 to #7 f f 3.2
Manual handle interruption axis select
HS2IA to HS2ID G041#4 to #7 f f 3.3
signal
HS3A to HS3D Manual handle feed axis selection signal G019#0 to #3 - f 3.2
Manual handle interruption axis select
HS3IA to HS3ID G042#0 to #3 - f 3.3
signal
1217
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Group Symbol Signal name Address ence
series series
item
IGNVRY All-axis VRDY OFF alarm ignore signal G066#0 f f 2.9
IGVRY1 to IGVRY8 Each-axis VRDY OFF alarm ignore signal G192 f f 2.9
INCH Inch input signal F002#0 f f 11.4
INCMDA G072#5 f f
IIncremental
t l command d external
t l setting
tti ttype
INCMDB G076#5 f f 9.2, 9.15
orientation signal
g ((serial spindle))
INCMDC G206#5 f f
INCSTA F047#1 f f
IIncremental t l method
th d orientation
i t ti signal
i l
INCSTB F051#1 f f 9.2, 9.15
((serial spindle))
INCSTC F170#1 f f
INDXA G072#0 f f
I Orientation
O i t ti stop t position
iti change
h signal
i l
INDXB G076#0 f f 9.2, 9.15
((serial spindle))
INDXC G206#0 f f
INHKY Key input disable signal F053#0 f f 15.5
INP1 to INP8 In-position signal F104 f f 7.2.6.1
INTGA G071#5 f f
Signall for
Si f controlling
t lli velocity
l it iintegration
t ti
INTGB G075#5 f f 9.2, 9.15
((serial spindle))
INTGC G205#5 f f
IOLACK I/O Link confirmation signal G092#0 f f 13.8
IOLNK Slave I/O Link selection signal F177#0 f f 13.8
IOLS I/O Link specification signal G092#1 f f 13.8
KEY1 to KEY4 Memory protect signal G046#3 to #6 f f 12.2.3
K Software operator's panel signal(KEY1 to
KEYO F075#6 f f 12.1.15
KEY4)
LDT1A F045#4 f f
LDT1B Load detection signal 1 (serial spindle) F049#4 f f 9.2, 9.15
LDT1C F168#4 f f
L
LDT2A F045#5 f f
LDT2B Load detection signal 2 (serial spindle) F049#5 f f 9.2, 9.15
LDT2C F168#5 f f
M00 to M31 Miscellaneous function code signal F010 to F013 f f 8.1
M200 to M215 2nd M function code signal F014 to F015 f f 8.3
M300 to M315 3rd M function code signal F016 to F017 f f 8.3
MA CNC ready signal F001#7 f f 2.2
M
MABSM Manual absolute check signal F004#2 f f 5.4
MAFL Miscellaneous function lock check signal F004#4 f f 8.2
MBDT1,MBDT2 to
Optional block skip check signal F004#0,F005 f f 5.5
MBDT9
1218
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Group Symbol Signal name Address ence
series series
item
MCFNA G071#3 f f
P
Power li switch
line it h completion
l ti signal
i l ((serial
i l
MCFNB G075#3 f f 9.2, 9.15
spindle))
MCFNC G205#3 f f
MD1,MD2,MD4 Mode selection signal G043#0 to #2 f f 2.6
MD1O Software operator's panel signal(MD1) F073#0 f f 12.1.15
MD2O Software operator's panel signal(MD2) F073#1 f f 12.1.15
MD4O Software operator's panel signal(MD4) F073#2 f f 12.1.15
MDRN Dry run check signal F002#7 f f 5.3.2
MDTCH1 to MDTCH8 Controlled axis detach status signal F110 f f 1.2.4
MEDT Memory edit select check signal F003#6 f f 2.6
MF Auxiliary function strobe signal F007#0 f f 8.1
MF2 2nd M function strobe signal F008#4 f f 8.3
MF3 3rd M function strobe signal F008#5 f f 8.3
MFIN Auxiliary function completion signal G005#0 f f 8.4
MFIN2 2nd M function completion signal G004#4 f f 8.4
MFIN3 3rd M function completion signal G004#5 f f 8.4
M
MFNHGA G072#6 f f
Main
M i spindle
i dl MCC status
t t signal
i l while
hil
MFNHGB G076#6 f f 9.2, 9.15
changing
g g spindles signal
g ((serial spindle))
MFNHGC G206#6 f f
MH Manual handle feed select check signal F003#1 f f 2.6
MHPCC HPCC mode signal F066#6 - f 7.1.14
MI1 to MI8 Mirror image signal G106 f f 1.2.6
MINC Incremental feed select check signal F003#0 f f 2.6
MINP External program input start signal G058#0 f f 13.7
MIX1 to MIX7 Composite control axis selection signals G128#0 to #6 F - 1.9
MJ JOG feed select check signal F003#2 f f 2.6
MLK All-axis machine lock signal G044#1 f f 5.3.1
MLK1 to MLK8 Each-axis machine lock signal G108 f f 5.3.1
MLKO Software operator's panel signal(MLK) F075#4 f f 12.1.15
MMDI Manual data input select check signal F003#3 f f 2.6
MMEM Automatic operation select check signal F003#5 f f 2.6
MMI1 to MMI8 Mirror image check signal F108 f f 1.2.6
1219
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Group Symbol Signal name Address ence
series series
item
MMLK All-axis machine lock check signal F004#1 f f 5.3.1
MORA1A F046#6 f f
Signall for
Si f completion
l ti off spindle
i dl orientation
i t ti
MORA1B F050#6 f f 9.2, 9.15
with a magnetic
g sensor (serial
( spindle))
MORA1C F169#6 f f
MORA2A F046#7 f f
SIgnall for
SI f approximate
i t spindle
i dl orientation
i t ti
MORA2B F050#7 f f 9.2, 9.15
with a magnetic
g sensor (serial
( spindle))
MORA2C F169#7 f f
MORCMA G073#0 f f
Command
C d for
f spindle
i dl orientaion
i t i with ith a
MORCMB G077#0 f f 9.2, 9.15
magnetic
g sensor ((serial spindle))
MORCMC G207#0 f f
Manual handle feed amount selection
MP1,MP2 G019#4,#5 f f 3.2
signal (incremental feed signal)
MP1O Software operator's panel signal(MP1) F076#0 f f 12.1.15
MP2O Software operator's panel signal(MP2) F076#1 f f 12.1.15
M MPOFA G073#2 f f
MPOFB Motor power stop signal (serial spindle) G077#2 f f 9.2, 9.15
MPOFC G207#2 f f
MRDYA G070#7 f f
MRDYB Machine ready signal (serial spindle) G074#7 f f 9.2, 9.15
MRDYC G204#7 f f
Manual reference position return selection
MREF F004#5 f f 4.1
check signal
MRMT DNC operation select check signal F003#4 f f 5.11
MSBK Single block check signal F004#3 f f 5.3.3
Motor speed detection function enable
MSDFON G016#0 f f 2.11
signal
MTCHIN TEACH IN select check signal F003#7 f f 2.6
MV1 to MV8 Axis moving signal F102 f f 1.2.5
MVD1 to MVD8 Axis moving direction signal F106 f f 1.2.5
NOWT No-wait signal G063#1 F F 8.5
Perpendicular/angular axis control disable
NOZAGC G063#5 f f 1.11
signal
N NPOS1 to NPOS8 Position display neglect signal G198 f f 12.1.10
NRROA G072#2 f f
Short distant movement command while
Short–distant
NRROB changing the orientation stop position signal G076#2 f f 9.2, 9.15
(serial spindle)
NRROC G206#2 f f
1220
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Group Symbol Signal name Address ence
series series
item
G039#0 to
OFN0 to OFN5,OFN6 Tool offset number select signal f - 14.4.2
#5,G040#0
OP Automatic operation signal F000#7 f f 5.1
ORARA F045#7 f f
Orientation
O i t ti completion
l ti signal
i l ((serial
i l
ORARB F049#7 f f 9.2, 9.15
spindle))
ORARC F168#7 f f
ORCMA G070#6 f f
Orientation
O i t ti command
d signal
i l (serial
( i l
ORCMB G074#6 f f 9.2, 9.15
spindle))
ORCMC G204#6 f f
O
Software operator's panel
OUT0 to OUT7 F072 f f 12.1.15
general-purpose switch signal
OVC Override cancel signal G006#4 f f 7.1.7.4
Override cancellation signal (PMC axis
OVCE G150#5 f f 15.1
control)
Superimposed control axis selection
OVLS1 to OVLS7 G190#0 to #6 F - 1.9
signals
OVRIDA G072#4 f f
Analog
A l override
id command
d signal
i l (serial
( i l
OVRIDB G076#4 f f 9.2, 9.15
spindle))
OVRIDC G206#4 f f
PC1DEA F047#0 f f
Signal indicating the status of the detected
PC1DEB one-rotation position coder signal (serial F051#0 f f 9.2, 9.15
spindle)
PC1DEC F170#0 f f
PC2SLC 2nd position coder selection signal G028#7 f - 9.10
Small-diameter peck drilling in progress
PECK2 F066#5 - f 11.17
signal
PK1 to PK8 Parking signals G122 f - 1.8
PK1 to PK7 Parking signals G122#0 to #6 F - 1.9
G122#6
PKESS1 First spindle synchronous control signal f f 9.16
(G031#6)
P G122#7
PKESS2 Second spindle synchronous control signal f f 9.16
(G031#7)
PN1,PN2,PN4,PN8,
Workpiece number search signal G009#0 to 4 f f 15.3
PN16
PORA2A F046#5 f f
Signall for
Si f approximate
i t spindle
i dl orientation
i t ti
PORA2B F050#5 f f 9.2, 9.15
with a p
position coder ((serial spindle))
PORA2C F169#5 f f
PRC Position record signal G040#6 f - 14.4.1
PRGDPL program screen display mode signal F053#1 f f 15.5
PRTSF Target parts count reached signal F062#7 f f 12.1.11
PSAR Spindle polygon speed arrival signal F063#2 f - 6.10.2
1221
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Group Symbol Signal name Address ence
series series
item
PSE1 &'% + & "#' %% ) & " F063#0 f - 6.10.2
# , #" &," %#"#(& + & "#' %% )
PSE2 F063#1 f - 6.10.2
& "
P
F070#0 '#
PSW01 '# PSW10 #& ' #" &* ' & " f f 1.2.9
F071#1
PSYN # , #" &," %#" -' #" ("% *, & " F063#7 f - 6.10.1
G032#0 '#
R01I '# R12I f f
G033#3
G034#0 '#
R01I2 '# R12I2 $ " !#'#% &$ #!!" & " f f 15.4
G035#3
G036#0 '#
R01I3 '# R12I3 f f
G037#3
F036#0 '#
R01O '# R12O S ' # & " f f 9.3
F037#3
RCFNA F046#3 f f
('$('
' ' &* '
' #!$ ' #"
' & "
((serial
i l
RCFNB F050#3 f f 9., 9.15
spindle))
RCFNC F169#3 f f
RCHA G071#7 f f
#*% "
&''(&
' '
& "
(serial
( i l
RCHB G075#7 f f 9.2, 9.15
spindle))
RCHC G205#7 f f
RCH
A G07#7 f f
High–output
Hi h t t MCC status
t t signal
i l while
hil a
RCH
B G07 #7 f f
magnetic
g sensor ((serial spindle))
RCH
G #7 f f
RCHPA F046#2 f f
RCHPB ('$(' &* ' & " (serial spindle) F050#2 f f 9., 9.15
RCHPC F169#2 f f
RCYO Retry complete signal F063#5 – f 5.13
## + & $%$" ( % %' #" "
RGHTH G023#6 - f 3.4
!# & "
RGSPM F065#1 - f
$ " %#'' #" %' #" & " 9 11
9.11
RGSPP F065#0 - f
RGTAP '$$ " & " G061#0 f f 9.11
RGTSP1,RGTSP2 '$$ " &$ " & ' #" & " G061#4,#5 f - 9.11
RLSOT3 Stroke check 3 release signal G007#4 f f 2.3.3
RMTDI0 '# RMTDI7 "$(' & " #% %!#' (% G052 f f 13.2
RMTDO0 '# RMTDO7 ('$(' & " #% %!#' (% F069 f f 13.2
A G07#1 f f
Rotation direction command while changing
B the orientation stop position signal (serial G07 #1 f f
spindle)
G #1 f f
ROV1,ROV2 $ '%)%& #)%% & " G014#0,#1 f f 7.1.7.1
1222
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Group Symbol Signal name Address ence
series series
item
(
ROV1E,ROV2E G150#0,#1 f f 15.1
)
ROV1O
(ROV1) F076#4 f f 12.1.15
ROV2O
(ROV2) F076#5 f f 12.1.15
RPALM Read/punch alarm signal F053#3 f f 13.8, 13.5
RPBSY Read/punch in–progress signal F053#2 f f 13.8, 13.5
RPDO
F002#1 f f 2.8
RRW &
G008#6 f f 5.2
RSLA G071#6 f f
(serial
( i l
RSLB G075#6 f f 9.2, 9.15
spindle))
RSLC G205#6 f f
RST
F001#1 f f 5.2
RT
G019#7 f f 3.1
RTAP
F076#3 f f 9.11
RTE G150#6 f f 15.1
(
)
RTO
(RT) F077#6 f f 12.1.15
RTNCY Retry start signal G064#0 – f 5.13
RTNMVS Retry point signal F066#3 – f 5.13
RTRCT Retract signal G066#4 – f 1.13
RTRCTF Retract completion signal F065#4 – f 1.13
RVS
G007#0 - f 11.15
RVSL
F082#2 - f 11.15
RWD
F000#0 f f 5.2
S00 S31
F022 F025 f f 8.1
SA
!
F000#6 f f 2.2
SAR
G029#4 f f 9.3
SARA F045#3 f f
SARB
(serial spindle) F049#3 f f 9.2, 9.15
SARC F168#3 f f
S
SBK
G046#1 f f 5.3.3
SBKO
(SBK) F075#3 f f 12.1.15
SCLP
F038#0 f - 9.8
SDTA F045#2 f f
SDTB
(serial spindle) F049#2 f f 9.2, 9.15
SDTC F168#2 f f
1223
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Group Symbol Signal name Address ence
series series
item
SF Spindle speed strobe signal F007#2 f f 8.1
SFIN Spindle function completion signal G005#2 f f 8.4
SFRA G070#5 f f
SFRB CW command signal (serial spindle) G074#5 f f 9.2, 9.15
SFRC G204#5 f f
SGN G033#5 f f
Spindle
S i dl motor
t command
d polarity
l it select
l t
SGN2 G035#5 f f 15.4
g
signal
SGN3 G037#5 f f
G078#0 to
SHA00 to SHA11 f f
G079#3
p
Spindle pp
orientation external stop position
9 13
9.13
command signal G080#0 to
SHB00 to SHB11 f f
G081#3
Spindle orientation stop position external G208#0 to
SHC00 to SHC11 f f 9.15
command signal G209#3
SIND G033#7 f f
Spindle
S i dl motor
t speed
d command
d select
l t
SIND2 G035#7 f f 15.4
g
signal
SIND3 G037#7 f f
Skip signal X004#7 f f 14.3.1
SKIP
Overload torque signal X004#7 - f 11.17
SKIP2 to SKIP6, X004#2 to #6,
S Skip signal f f 14.3.3
SKIP7,SKIP8 #0,#1
SKIPP Skip signal G006#6 f - 14.3.1
SLCSEQ Retry point selection signal G064#1 f 5.13
SLPCA,SLPCB Spindle return select signal G064#2,#3 F - 9.4
SLSPA,SLSPB Spindle command select signal G063#2,#3 F - 9.4
SLVA G073#1 f f
Slave operation
Sl ti command
d signal
i l (serial
( i l
SLVB G077#1 f f 9.2, 9.15
spindle))
SLVC G207#1 f f
SLVSA F046#4 f f
Slave operation
Sl ti status
t t signal
i l (serial
( i l
SLVSB F050#4 f f 9.2, 9.15
spindle))
SLVSC F169#4 f f
SMZ Error detect signal G053#6 f - 7.2.6.3
SOCNA G071#4 f f
Soft
S ft start/stop
t t/ t cancell signal
i l ((serial
i l
SOCNB G075#4 f f 9.2, 9.15
spindle))
SOCNC G205#4 f f
SOR Spindle orientation signal G029#5 f f 9.3
SOV0 to SOV7 Spindle speed override signal G030 f f 9.3
SPAL Spindle fluctuation detection alarm signal F035#0 f f 9.6
SPL Feed hold lamp signal F000#4 f f 5.1
1224
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Group Symbol Signal name Address ence
series series
item
SPO Software operator's panel signal(*SP) F075#7 f f 12.1.15
SPPHS Spindle phase synchronous control signal G038#3 f f 9.12
SPSLA G071#2 f f
SPSLB Spindle select signal (serial spindle) G075#2 f f 9.2, 9.15
SPSLC G205#2 f f
SPSTP Spindle stop complete signal G028#6 f - 9.8
SPSYC Spindle synchronous control signal G038#2 f f 9.12
SRLNI0 to SRLNI3 Group number specification signals G091#0 to #3 f f 13.8
SRLNO0 to SRLNO3 Group number output signals F178#0 to #3 f f 13.8
SRN Program restart signal G006#0 f f 5.7
SRNMV Program restart under way signal F002#4 f f 5.7
SRVA G070#4 f f
SRVB CCW command signal (serial spindle) G074#4 f f 9.2, 9.15
SRVC G204#4 f f
SSIN G033#6 f f
Spindle
S i dl motor
t command
d polarity
l it select
l t
SSIN2 G035#6 f f 15.4
g
signal
SSIN3 G037#6 f f
S
SSTA F045#1 f f
SSTB Speed zero signal (serial spindle) F049#1 f f 9.2, 9.15
SSTC F168#1 f f
ST Cycle start lamp signal G007#2 f f 5.1
STL Cycle start signal F000#5 f f 5.1
STLK Start lock signal G007#1 f - 2.5
Input and run simultaneous mode select
STRD G058#5 - f 13.6
signal
Output and run simultaneous mode select
STWD G058#6 - f 13.6
signal
SUCLP Spindle unclamp signal F038#1 f - 9.8
SVF1 to SVF8 Servo off signal G126 f f 1.2.8
SWS1 G027#0 f -
SWS2 Spindle selection signal G027#1 f - 9.10
SWS3 G027#2 f -
SYCAL Spindle synchronous control alarm signal F044#4 f f 9.12
SYCAL Phase error monitor signal F044#4 f f 9.16
SYN1O to SYN8O Synchronous control under way signals F118 f - 1.8
1225
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Group Symbol Signal name Address ence
series series
item
Synchronous/composite/superimposed
SYN1O to SYN7O F118#0 to #6 F - 1.9
control under way signals
SYNC1 to SYNC8 Simple synchronous axis select signal G138 f f 1.6
SYNC to SYNC8 Synchronous control axis selection signals G138 f - 1.8
S
SYNC to SYNC7 Synchronous control axis selection signals G138#0 to #6 F - 1.9
Simple synchronous manual feed axis
SYNCJ1 to SYNCJ8 G140 - f 1.6
select signal
SYNMOD EGB mode signal F065#6 f 1.13
T00 to T31 Tool function code signal F026 to F029 f f 8.1
TAP Tapping signal F001#5 f f 11.7
TF Tool function strobe signal F007#3 f f 8.1
TFIN Tool function completion signal G005#3 f f 8.4
THRD Thread cutting signal F002#3 f f 6.4.1
TIALM Tool post interference alarm signal F064#7 F - 2.3.5
TICHK Tool post interference check signal F064#6 F - 2.3.5
TL01 to TL64 G047#0 to #6 f -
Tool group number select signal G047#0 to 10.3
TL01 to TL256 - f
G048#0
TLCH Tool change signal F064#0 f f 10.3
TLCHI Individual tool change signal F064#2 - f 10.3
TLMA F045#6 f f
TLMB Torque limit signal (serial spindle) F049#6 f f 9.2, 9.15
TLMC F168#6 f f
TLMHA G070#1 f f
T Torque lilimit
T it command
d HIGH signal
i l (serial
( i l
TLMHB G074#1 f f 9.2, 9.15
spindle))
TLMHC G204#1 f f
TLMLA G070#0 f f
Torque lilimit
T it command
d LOW signal
i l (serial
( i l
TLMLB G074#0 f f 9.2, 9.15
spindle))
TLMLC G204#0 f f
TLNW New tool select signal F064#1 f f 10.3
TLRST Tool change reset signal G048#7 f f 10.3
TLRSTI Individual tool change reset signal G048#6 - f 10.3
TLSKP Tool skip signal G048#5 f f 10.3
General-purpose integrating meter start
TMRON G053#0 f f 12.1.11
signal
TRACT Tool retraction mode signal F092#3 f f 5.8
TRESC Tool retraction signal G059#0 f f 5.8
TRQL1 to TRQL8 Torque limit reached signal F114 f - 14.3.4
TRRTN Tool return signal G059#1 f f 5.8
TRSPS Tool return completion signal F092#5 f f 5.8
1226
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Group Symbol Signal name Address ence
series series
item
UI000 to UI015 Input signal for custom macro G054,G055 f f 11.6.1
UINT Interrupt signal for custom macro G053#3 f f 11.6.2
U
UO000 to UO015 F054,F055 f f
Output signal for custom macro 11 6 1
11.6.1
UO100 to UO131 F056 to F059 f f
WATO Waiting signal F063#6 F F 8.5
Workpiece coordinate system shift value
WOQSM G039#6 f - 14.4.2
W write mode select signal
Workpiece coordinate system shift value
WOSET G040#7 f - 14.4.2
write signal
X XAE X004#0 f f
Y YAE X004#1 - f
Measuring position reached signal 14 2
14.2
ZAE X004#1 f -
ZAE X004#2 - f
ZP1 to ZP8 Reference position return end signal F094 f f 4.1
ZP21 to ZP28 2nd reference position return end signal F096 f f 4.5
ZP31 to ZP38 3rd reference position return end signal F098 f f 4.5
Z ZP41 to ZP48 4th reference position return end signal F100 f f 4.5
ZPX Spindle orientation completion signal F094 f - 9.8
ZRF1 to ZRF8 Reference position establishment signal F120 f f 4.1
Manual reference position return selection
ZRN G043#7 f f 4.1
signal
ZRNO Software operator's panel signal(ZRN) F073#4 f f 12.1.15
1227
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
A.2.3
f : Available
List of Signals F : Available only with
(In order of addresses) 2–path control
– : Unavailable
Refer-
T M
Address Signal name Symbol ence
series series
Item
X004#0 XAE f f
X004#1 YAE - f
Measuring position reached signal 14 2
14.2
X004#1 ZAE f -
X004#2 ZAE - f
X004#2,#4 Manual feed interlock signal for each axis +MIT1,+MIT2 f - 2.5
X004#2,#4 Tool offset write signal +MIT1,+MIT2 f - 14.4.2
X004#2 to SKIP2 to SKIP6,
Skip signal f f 14.3.3
#6,#0,#1 SKIP7,SKIP8
X004#3,#5 Manual feed interlock signal for each axis -MIT1,-MIT2 f - 14.4.2
X004#3,#5 Tool offset write signal -MIT1,-MIT2 f - 14.4.2
X004#6 Skip signal (PMC axis control) ESKIP f f 15.1
X004#7 Skip signal SKIP f f 14.3.1
X004#7 Overload torque signal SKIP - f 11.17
X008#4 Emergency stop signal *ESP f f 2.1
X009 Reference position return deceleration signal *DEC1 to *DEC8 f f 4.1
Y(n+0) Servo motor speed detection signals DSV1 to DSV8 f f
DSP1, DSP2, 2.11
Y(n+1)#0 to #2 Spindle motor speed detection signals f f
DSP3
G000,G001 Data signal for external data input ED0 to ED15 f f 15.2
G002#0 to #6 Address signal for external data input EA0 to EA6 f f 15.2
G002#7 Read signal for external data input ESTB f f 15.2
G004#3 End signal FIN f f 8.1
G004#4 2nd M function completion signal MFIN2 f f 8.4
G004#5 3rd M function completion signal MFIN3 f f 8.4
G005#0 Auxiliary function completion signal MFIN f f 8.4
G005#1 External operation function completion signal EFIN - f 8.4
G005#2 Spindle function completion signal SFIN f f 8.4
G005#3 Tool function completion signal TFIN f f 8.4
G005#4 2nd auxiliary function completion signal BFIN f - 8.4
G005#6 Auxiliary function lock signal AFL f f 8.2
G005#7 2nd auxiliary function completion signal BFIN - f 8.4
G006#0 Program restart signal SRN f f 5.7
G006#2 Manual absolute signal *ABSM f f 5.4
G006#4 Override cancel signal OVC f f 7.1.7.4
G006#6 Skip signal SKIPP f - 14.3.1
1228
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Address Signal name Symbol ence
series series
Item
G007#0
RVS - f 11.15
G007#1 STLK f - 2.5
G007#2 $ ST f f 5.1
G007#4 Stroke check 3 release signal RLSOT3 f f 2.3.3
G007#5 " *FLWU f f 1.2.7
G007#6 EXLM f f 2.3.2
G007#7 RLSOT - f 2.3.2
G008#0 *IT f f 2.5
G008#4 $ *ESP f f 2.1
G008#5 *SP f f 5.1
G008#6
& " RRW f f 5.2
G008#7 # ERS f f 5.2
PN1,PN2,PN4,
G009#0 4
f f 15.3
PN8,PN16
G010,G011 ! *JV0 *JV15 f f 3.1
G012 ! *FV0 *FV7 f f 7.1.7.2
G013 ! *AFV0 *AFV7 f f 7.1.7.3
G014#0,#1
! ! ROV1,ROV2 f f 7.1.7.1
G016#0 Motor speed detection function enable signal MSDFON f f 2.11
G016#7 F1 F1D - f 7.1.5
G018#0 #3 HS1A HS1D f f
G018#4 #7 # HS2A HS2D f f 3.2
G019#0 #3 HS3A HS3D - f
G019#4,#5 MP1,MP2 f f 3.2
( )
G019#7 ! RT f f 3.1
#
G023#6 RGHTH - f 3.4
G023#7 # ALNGH - f 3.4.1
G027#0 SWS1 f -
G027#1 SWS2 f - 9.10
G027#2 SWS3 f -
G027#3 *SSTP1 f -
G027#4 *SSTP2 f - 9.10
G027#5 *SSTP3 f -
G027#7 Cs " CON f f 9.9
G028#1,#2 ( ) GR1,GR2 f f 9.3
G028#4 *SUCPF f - 9.8
G028#5 *SCPF f - 9.8
G028#6 SPSTP f - 9.8
1229
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Address Signal name Symbol ence
series series
Item
G028#7 2nd position coder selection signal PC2SLC f - 9.10
G029#0 GR21 f -
Gear select signal (input) 9 10
9.10
G029#2 GR31 f -
G029#4 Spindle speed arrival signal SAR f f 9.3
G029#5 Spindle orientation signal SOR f f 9.3
G029#6 Spindle stop signal *SSTP f f 9.3
G030 Spindle speed override signal SOV0 to SOV7 f f 9.3
G032#0 to
Spindle motor speed command signal R01I to R12I f f 15.4
G033#3
G033#5 SGN f f
Spindle motor command polarity select signal 15 4
15.4
G033#6 SSIN f f
G033#7 Spindle motor speed command select signal SIND f f 15.4
G034#0 to
Spindle motor speed command signal R01I2 to R12I2 f f 15.4
G035#3
G035#5 Spindle motor command polarity select signal SGN2 f f 15.4
G035#6 Spindle motor command polarity select signal SSIN2 f f 15.4
G035#7 Spindle motor speed command select signal SIND2 f f 15.4
G036#0 to
Spindle motor speed command signal R01I3 to R12I3 f f 15.4
G037#3
G037#5 Spindle motor command polarity select signal SGN3 f f 15.4
G037#6 Spindle motor command polarity select signal SSIN3 f f 15.4
G037#7 Spindle motor speed command select signal SIND3 f f 15.4
G038#0 Polygon spindle stop signal *PLSST f - 6.10.2
G038#2 Spindle synchronous control signal SPSYC f f 9.12
G038#3 Spindle phase synchronous control signal SPPHS f f 9.12
G038#6 B-axis unclamp completion signal *BEUCP - f 11.11
G038#7 B-axis clamp completion signal *BECLP - f 11.11
G039#0 to OFN0 to OFN5,
Tool offset number select signal f - 14.4.2
#5,G040#0 OFN6
Workpiece coordinate system shift value write
G039#6 WOQSM f - 14.4.2
mode select signal
G039#7 Tool offset value write mode select signal GOQSM f - 14.4.2
G040#6 Position record signal PRC f - 14.4.1
Workpiece coordinate system shift value write
G040#7 WOSET f - 14.4.2
signal
G041#0 to #3 HS1IA to HS1ID f f
G041#4 to #7 Manual handle interrupt axis selection signal HS2IA to HS2ID f f 3.3
G042#0 to #3 HS3IA to HS3ID - f
G042#7 Direct operation select signal DMMC f f 15.6
G043#0 to #2 Mode selection signal MD1,MD2,MD4 f f 2.6
G043#5 DNC operation select signal DNCI f f 5.11
1230
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Address Signal name Symbol ence
series series
Item
G043#7 Manual reference position return selection signal ZRN f f 4.1
BDT1, BDT2 to
G044#0,G045 Optional block skip signal f f 5.5
BDT9
G044#1 All-axis machine lock signal MLK f f 5.3.1
G046#1 Single block signal SBK f f 5.3.3
G046#3 to #6 Memory protect signal KEY1 to KEY4 f f 12.2.3
G046#7 Dry run signal DRN f f 5.3.2
G047#0 to #6 TL01 to TL64 f -
G047#0 to Tool group number select signal 10.3
TL01 to TL256 - f
G048#0
G048#5 Tool skip signal TLSKP f f 10.3
G048#6 Individual tool change reset signal TLRSTI - f 10.3
G048#7 Tool change reset signal TLRST f f 10.3
G049#0 to
Tool life count override signal *TLV0 to *TLV9 - f 10.3
G050#1
G051#0 to #3 Chopping feedrate override signals *CHP8 to *CHP0 – f 1.12
G051#6 Chopping start signal CHPST – f 1.12
G051#7 Chopping hold signal *CHLD – f 1.12
RMTDI0 to
G052 Input signal for remote buffer f f 13.2
RMTDI7
G053#0 General-purpose integrating meter start signal TMRON f f 12.1.11
G053#3 Interrupt signal for custom macro UINT f f 11.6.2
G053#6 Error detect signal SMZ f - 7.2.6.3
G053#7 Chamferring signal CDZ f - 11.9
G054,G055 Input signal for custom macro UI000 to UI015 f f 11.6.1
G058#0 External start signal program input MINP f f 13.7
13.8,
G058#1 External read start signal EXRD f f
13.5
13.8,
G058#2 External read/punch stop signal EXSTP f f
13.5
13.8,
G058#3 External punch start signal EXWT f f
13.5
G058#5 Input and run simultaneous mode select signal STRD - f 13.6
G058#6 Output and run simultaneous mode select signal STWD - f 13.6
G059#0 Tool retraction signal TRESC f f 5.8
G059#1 Tool return signal TRRTN f f 5.8
G060#7 Tail stock barrier select signal *TSB f - 2.3.4
G061#0 Rigid tapping signal RGTAP f f 9.11
RGTSP1,
G061#4,#5 Rigid tap spindle select signal f - 9.11
RGTSP2
Automatic erase CRT screen display cancel
G062#1 *CRTOF f f 12.1.19
signal
G063#0 Path selection signal (Tool post selection signal) HEAD F F 2.7
1231
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Address Signal name Symbol ence
series series
Item
G063#1 No-wait signal NOWT F F 8.5
G063#2,#3 Spindle command select signal SLSPA,SLSPB F - 9.4
G063#5 Perpendicular/angular axis control disable signal NOZAGC f f 1.11
G064#0 Retry start signal RTNCY – f 5.13
G064#1 Retry point selection signal SLCSEQ – f 5.13
G064#2,#3 Spindle feedback select signal SLPCA,SLPCB F - 9.4
G064#6 Simple spindle synchronous control signal ESRSYC f f 9.16
G066#0 All-axis VRDY OFF alarm ignore signal IGNVRY f f 2.9
G066#1 External key input mode selection signal ENBKY f f 15.5
G066#4 Retract signal RTRCT – f 1.13
G066#7 Key code read signal EKSET f f 15.5
G070#0 Torque limit command LOW signal (serial spindle) TLMLA f f 9.2
Torque limit command HIGH signal (serial
G070#1 TLMHA f f 9.2
spindle)
G070#3,#2 Clutch/gear signal (serial spindle) CTH1A,CTH2A f f 9.2
G070#4 CCW command signal (serial spindle) SRVA f f 9.2
G070#5 CW command signal (serial spindle) SFRA f f 9.2
G070#6 Orientation command signal (serial spindle) ORCMA f f 9.2
G070#7 Machine ready completion signal (serial spindle) MRDYA f f 9.2
G071#0 Alarm reset signal (serial spindle) ARSTA f f 9.2
G071#1 Emergency stop signal (serial spindle) *ESPA f f 9.2
G071#2 Spindle select signal (serial spindle) SPSLA f f 9.2
Power line switch completion signal (serial
G071#3 MCFNA f f 9.2
spindle)
G071#4 Soft start stop cancel signal (serial spindle) SOCNA f f 9.2
Signal for controlling velocity integration (serial
G071#5 INTGA f f 9.2
spindle)
G071#6 Output switch request signal (serial spindle) RSLA f f 9.2
G071#7 Power line status check signal (serial spindle) RCHA f f 9.2
Orientation stop position change signal (serial
G072#0 INDXA f f 9.2
spindle)
Rotation direction command while changing the
G072#1 ROTAA f f 9.2
orientation stop position signal (serial spindle)
Short–distant movement command while changing
G072#2 NRROA f f 9.2
the orientation stop position signal (serial spindle)
G072#3 Differential mode command signal (serial spindle) DEFMDA f f 9.2
G072#4 Analog override command signal (serial spindle) OVRIDA f f 9.2
Incremental command external setting type
G072#5 INCMDA f f 9.2
orientation signal (serial spindle)
Main spindle MCC status signal while changing
G072#6 MFNHGA f f 9.2
spindles signal (serial spindle)
High–output MCC status signal while a magnetic
G072#7 RCHHGA f f 9.2
sensor (serial spindle)
1232
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Address Signal name Symbol ence
series series
Item
Command for spindle orientaion with a magnetic
G073#0 MORCMA f f 9.2
sensor (serial spindle)
G073#1 Slave operation command signal (serial spindle) SLVA f f 9.2
G073#2 Motor power stop signal (serial spindle) MPOFA f f 9.2
G074#0 Torque limit command LOW signal (serial spindle) TLMLB f f 9.2
Torque limit command HIGH signal (serial
G074#1 TLMHB f f 9.2
spindle)
G074#3,#2 Clutch/gear signal (serial spindle) CTH1B,CTH2B f f 9.2
G074#4 CCW command signal (serial spindle) SRVB f f 9.2
G074#5 CW command signal (serial spindle) SFRB f f 9.2
G074#6 Orientation command signal (serial spindle) ORCMB f f 9.2
G074#7 Machine ready completion signal (serial spindle) MRDYB f f 9.2
G075#0 Alarm reset signal (serial spindle) ARSTB f f 9.2
G075#1 Emergency stop signal (serial spindle) *ESPB f f 9.2
G075#2 Spindle select signal (serial spindle) SPSLB f f 9.2
Power line switch completion signal (serial
G075#3 MCFNB f f 9.2
spindle)
G075#4 Soft start stop cancel signal (serial spindle) SOCNB f f 9.2
Signal for controlling velocity integration (serial
G075#5 INTGB f f 9.2
spindle)
G075#6 Output switch request signal (serial spindle) RSLB f f 9.2
G075#7 Power line status check signal (serial spindle) RCHB f f 9.2
Orientation stop position change signal (serial
G076#0 INDXB f f 9.2
spindle)
Rotation direction command while changing the
G076#1 ROTAB f f 9.2
orientation stop position signal (serial spindle)
Short–distant movement command while changing
G076#2 NRROB f f 9.2
the orientation stop position signal (serial spindle)
G076#3 Differential mode command signal (serial spindle) DEFMDB f f 9.2
G076#4 Analog override command signal (serial spindle) OVRIDB f f 9.2
Incremental command external setting type
G076#5 INCMDB f f 9.2
orientation signal (serial spindle)
Main spindle MCC status signal while changing
G076#6 MFNHGB f f 9.2
spindles signal (serial spindle)
High–output MCC status signal while a magnetic
G076#7 RCHHGB f f 9.2
sensor (serial spindle)
Command for spindle orientaion with a magnetic
G077#0 MORCMB f f 9.2
sensor (serial spindle)
G077#1 Slave operation command signal (serial spindle) SLVB f f 9.2
G077#2 Motor power stop signal (serial spindle) MPOFB f f 9.2
G078#0 to
SHA00 to SHA11 f f
G079#3
p
Spindle pp
orientation external stop position
9 13
9.13
G080#0 to command signal
SHB00 to SHB11 f f
G081#3
1233
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Address Signal name Symbol ence
series series
Item
G086#0 to #3 Feed axis and direction selection signals +Jg, –Jg, +Ja, –Ja f f 3.5
G091#0 to #3 Group number specification signals SRLNI0 to SRLNI3 f f 13.8
G092#0 I/O Link confirmation signal IOLACK f f 13.8
G092#1 I/O Link specification signal IOLS f f 13.8
G092#2 Power Mate read/write inprogress signal BGION f f 13.8
G092#3 Power Mate read/write alarm signal BGIALM f f 13.8
G092#4 Power Mate background busy signal BGEN f f 13.8
*HROV0 +'
G096#0 +' #6 1% *+ ( )(" +)- )* '- ))" *" &$ f f 7.1.7.1
*HROV6
G096#7 1% *+ ( )(" +)- )* '- ))" * $ + *" &$ HROV f f 7.1.7.1
G098 / ' *" &$ EKC0 +' EKC7 f f 15.5
G100 +J1 +' +J8 f f
."* & ") +"'& * $ +"'& *" &$ 31
3.1
G102 -J1 +' -J8 f f
G106 "))') "% *" &$ MI1 +' MI8 f f 1.2.6
G108 !."* % !"& $' # *" &$ MLK1 +' MLK8 f f 5.3.1
G110 +LM1 +' +LM8 - f
+)'# $"%"+ .+ )&$ * ++"& *" &$ 232
2.3.2
G112 -LM1 +' -LM8 - f
G114 *+L1 +' *+L8 f f
- )+)- $ *" &$ 231
2.3.1
G116 *-L1 +' *-L8 f f
G118 *+ED1 +' *+ED8 f f
.+ )&$ $ )+"'& *" &$ 719
7.1.9
G120 *-ED1 +' *-ED8 f f
+' f -
)#"& *" &$*
G#0 +' +'
F
G122#6 (G031#6) First spindle synchronous control signal PKESS1 f f 9.16
G122#7 (G031#7) Second spindle synchronous control signal PKESS2 f f 9.16
DTCH1 +'
G124 '&+)'$$ ."* + ! *" &$ f f 1.2.4
DTCH8
G126 )-' ' *" &$ SVF1 +' SVF8 f f 1.2.8
G8#0 +' '%('*"+ '&+)'$ ."* * $ +"'& *" &$* +'
F
G130 &+ )$' # *" &$ ') ! ."* *IT1 +' *IT8 f f 2.5
G132#0 +' #3 +MIT1 +' +MIT4 - f
&+ )$' # *" &$ ') ! ."* & ") +"'& 25
2.5
G134#0 +' #3 -MIT1 +' -MIT4 - f
G136 '&+)'$ ."* * $ + *" &$ ( ."* '&+)'$) EAX1 +' EAX8 f f 15.1
SYNC1 +'
G138 "%($ */& !)'&',* ."* * $ + *" &$ f f 1.6
SYNC8
"%($ */& !)'&',* %&,$ ."* * $ + SYNCJ1 +'
G140 - f 1.6
*" &$ SYNCJ8
+' f -
/& !)'&',* '&+)'$ ."* * $ +"'& *" &$*
+' +'
F -
,."$")/ ,& +"'& '%($ +"'& *" &$ ( ."*
G142#0 EFINA f f 15.1
'&+)'$)
1234
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Address Signal name Symbol ence
series series
Item
G142#2 ( ) EMBUFA f f 15.1
G142#3 ( ) ESBKA f f 15.1
G142#4 ( ) ESOFA f f 15.1
(
G142#5 ESTPA f f 15.1
)
G142#6
( ) ECLRA f f 15.1
(
G142#7 EBUFA f f 15.1
)
G143#0 #6 ( ) EC0A EC6A f f 15.1
G143#7 ( ) EMSBKA f f 15.1
G144,G145 ( ) EIF0A EIF15A f f 15.1
G146 G149 ( ) EID0A EID31A f f 15.1
G150#0,#1
( ) ROV1E,ROV2E f f 15.1
G150#5 ( ) OVCE f f 15.1
(
G150#6 RTE f f 15.1
)
G150#7 ( ) DRNE f f 15.1
G151 ( ) *FV0E *FV7E f f 15.1
(
G154#0 EFINB f f 15.1
)
G154#2 ( ) EMBUFB f f 15.1
G154#3 ( ) ESBKB f f 15.1
G154#4 ( ) ESOFB f f 15.1
(
G154#5 ESTPB f f 15.1
)
G154#6
( ) ECLRB f f 15.1
(
G154#7 EBUFB f f 15.1
)
G155#0 #6 ( ) EC0B EC6B f f 15.1
G155#7 ( ) EMSBKB f f 15.1
G156,G157 ( ) EIF0B EIF15B f f 15.1
G158 G161 ( ) EID0B EID31B f f 15.1
(
G166#0 EFINC f f 15.1
)
G166#2 ( ) EMBUFC f f 15.1
G166#3 ( ) ESBKC f f 15.1
G166#4 ( ) ESOFC f f 15.1
(
G166#5 ESTPC f f 15.1
)
G166#6
( ) ECLRC f f 15.1
(
G166#7 EBUFC f f 15.1
)
G167#0 #6 ( ) EC0C EC6C f f 15.1
1235
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Address Signal name Symbol ence
series series
Item
G167#7 Block stop disable signal (PMC axis control) EMSBKC f f 15.1
G168,G169 Axis control feedrate signal (PMC axis control) EIF0C to EIF15C f f 15.1
G170 to G173 Axis control data signal (PMC axis control) EID0C to EID31C f f 15.1
Auxiliary function completion signal (PMC axis
G178#0 EFIND f f 15.1
control)
G178#2 Buffering disable signal (PMC axis control) EMBUFD f f 15.1
G178#3 Block stop signal (PMC axis control) ESBKD f f 15.1
G178#4 Servo off signal (PMC axis control) ESOFD f f 15.1
Axis control temporary stop signal (PMC axis
G178#5 ESTPD f f 15.1
control)
G178#6 Reset signal (PMC axis control) ECLRD f f 15.1
Axis control command read signal (PMC axis
G178#7 EBUFD f f 15.1
control)
G179#0 to #6 Axis control command signal (PMC axis control) EC0D to EC6D f f 15.1
G179#7 Block stop disable signal (PMC axis control) EMSBKD f f 15.1
G180,G181 Axis control feedrate signal (PMC axis control) EIF0D to EIF15D f f 15.1
G182 to G185 Axis control data signal (PMC axis control) EID0D to EID31D f f 15.1
G190#0 to #6 Superimposed control axis selection signals OVLS1 to OVLS7 F - 1.9
IGVRY1 to
G192 Each-axis VRDY OFF alarm ignore signal f f 2.9
IGVRY8
NPOS1 to
G198 Position display neglect signal f f 12.1.10
NPOS8
Torque limit command LOW signal (serial
G204#0 TLMLC f f 9.15
spindle)
Torque limit command HIGH signal (serial
G204#1 TLMHC f f 9.15
spindle)
G204#3,#2 Clutch/gear signal (serial spindle) CTH1C,CTH2C f f 9.15
G204#4 CCW command signal (serial spindle) SRVC f f 9.15
G204#5 CW command signal (serial spindle) SFRC f f 9.15
G204#6 Orientation command signal (serial spindle) ORCMC f f 9.15
G204#7 Machine ready signal (serial spindle) MRDYC f f 9.15
G205#0 Alarm reset signal (serial spindle) ARSTC f f 9.15
G205#1 Emergency stop signal (serial spindle) *ESPC f f 9.15
G205#2 Spindle select signal (serial spindle) SPSLC f f 9.15
Power line switch completion signal (serial
G205#3 MCFNC f f 9.15
spindle)
G205#4 Soft start/stop cancel signal (serial spindle) SOCNC f f 9.15
Signal for controlling velocity integration (serial
G205#5 INTGC f f 9.15
spindle)
G205#6 Output switch request signal (serial spindle) RSLC f f 9.15
G205#7 Power line status check signal (serial spindle) RCHC f f 9.15
Orientation stop position change signal (serial
G206#0 INDXC f f 9.15
spindle)
1236
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Address Signal name Symbol ence
series series
Item
Rotation direction command while changing the
G206#1 ROTAC f f 9.15
orientation stop position signal (serial spindle)
Short–distant movement command while changing
G206#2 NRROC f f 9.15
the orientation stop position signal (serial spindle)
G206#3 Differential mode command signal (serial spindle) DEFMDC f f 9.15
G206#4 Analog override command signal (serial spindle) OVRIDC f f 9.15
Incremental command external setting type
G206#5 INCMDC f f 9.15
orientation signal (serial spindle)
Main spindle MCC status signal while changing
G206#6 MFNHGC f f 9.15
spindles signal (serial spindle)
High–output MCC status signal while a magnetic
G206#7 RCHHGC f f 9.15
sensor (serial spindle)
Command for spindle orientaion with a magnetic
G207#0 MORCMC f f 9.15
sensor (serial spindle)
G207#1 Slave operation command signal (serial spindle) SLVC f f 9.15
G207#2 Motor power stop signal (serial spindle) MPOFC f f 9.15
G208#0 to Spindle orientation stop position external
SHC00 to SHC11 f f 9.15
G209#3 command signal
F000#0 Rewinding signal RWD f f 5.2
F000#4 Feed hold lamp signal SPL f f 5.1
F000#5 Cycle start lamp signal STL f f 5.1
F000#6 Servo ready completion signal SA f f 2.2
F000#7 Automatic operation signal OP f f 5.1
F001#0 Alarm signal AL f f 2.4
F001#1 Resetting signal RST f f 5.2
F001#2 Battery alarm signal BAL f f 2.4
F001#3 Distribution end signal DEN f f 8.1
F001#4 Spindle enable signal ENB f f 9.3
F001#5 Tapping signal TAP f f 11.7
F001#7 CNC signal MA f f 2.2
F002#0 Inch input signal INCH f f 11.4
F002#1 Rapid traversing signal RPDO f f 2.8
F002#2 Constant surface speed signal CSS f f 9.5
F002#3 Thread cutting signal THRD f f 6.4.1
F002#4 Program restart under way signal SRNMV f f 5.7
F002#6 Cutting feed signal CUT f f 2.8
F002#7 Dry run check signal MDRN f f 5.3.2
F003#0 Incremental feed select check signal MINC f f 2.6
F003#1 Manual handle feed select check signal MH f f 2.6
F003#2 Jog feed select check signal MJ f f 2.6
F003#3 Manual data input select check signal MMDI f f 2.6
F003#4 DNC operation selection confirm signal MRMT f f 5.11
1237
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Address Signal name Symbol ence
series series
Item
F003#5 Automatic operation select check signal MMEM f f 2.6
F003#6 Memory edit select check signal MEDT f f 2.6
F003#7 TEACH IN select check signal MTCHIN f f 2.6
MBDT1,MBDT2
F004#0,F005 Optional block skip check signal f f 5.5
to MBDT9
F004#1 All-axis machine lock check signal MMLK f f 5.3.1
F004#2 Manual absolute check signal MABSM f f 5.4
F004#3 Single block check signal MSBK f f 5.3.3
F004#4 Auxiliary function lock check signal MAFL f f 8.2
Manual reference position return selection check
F004#5 MREF f f 4.1
signal
F007#0 Miscellaneous function strobe signal MF f f 8.1
F007#1 Externaloperation signal for high-speed interface EFD - f 8.4
F007#2 Spindle-speed function strobe signal SF f f 8.1
F007#3 Tool function strobe signal TF f f 8.1
F007#4 BF f -
2nd auxiliary function strobe signal 81
8.1
F007#7 BF - f
F008#0 External operation signal EF - f 11.8
F008#4 2nd M function strobe signal MF2 f f 8.3
F008#5 3rd M function strobe signal MF3 f f 8.3
F009#4 DM30 f f
F009#5 DM02 f f
Decode M signal 81
8.1
F009#6 DM01 f f
F009#7 DM00 f f
F010 to F013 Miscellaneous function code signal M00 to M31 f f 8.1
F014 to F015 2nd M function code signal M200 to M215 f f 8.3
F016 to F017 3rd M function code signal M300 to M315 f f 8.3
F022 to F025 Spindle speed code signal S00 to S31 f f 8.1
F026 to F029 Tool function code signal T00 to T31 f f 8.1
F030 to F033 2nd miscellaneous function code signal B00 to B31 f f 8.1
GR1O,GR2O,
F034#0 to #2 Gear selection signal (output ) - f 9.3
GR3O
F035#0 Spindle fluctuation detection alarm signal SPAL f f 9.6
F036#0 to
12-bit code signal R01O to R12O f f 9.3
F037#3S
F038#0 Spindle clamp signal SCLP f - 9.8
F038#1 Spindle unclamp signal SUCLP f - 9.8
F038#2 ENB2 f -
Spindle enable signal 9 10
9.10
F038#3 ENB3 f -
F039#2 Chopping–in–progress signal CHPMD – f 1.12
1238
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Address Signal name Symbol ence
series series
Item
F039#3 Chopping cycle signal CHPCYL – f 1.12
F040,F041 Actual spindle speed signal AR0 to AR15 f - 9.7
F044#1 Cs contour control switch completion signal FSCSL f f 9.9
Spindle synchronous speed control completion
F044#2 FSPSY f f 9.12
signal
Spindle phase synchronous control completion
F044#3 FSPPH f f 9.12
signal
F044#4 Spindle synchronous control alarm signal SYCAL f f 9.12
F044#4 Phase error monitor signal SYCAL f f 9.16
F045#0 Alarm signal (serial spindle) ALMA f f 9.2
F045#1 Speed zero signal (serial spindle) SSTA f f 9.2
F045#2 Speed detection signal (serial spindle) SDTA f f 9.2
F045#3 Speed arrival signal (serial spindle) SARA f f 9.2
F045#4 Load detection signal 1 (serial spindle) LDT1A f f 9.2
F045#5 Load detection signal 2 (serial spindle) LDT2A f f 9.2
F045#6 Torque limit signal (serial spindle) TLMA f f 9.2
F045#7 Orientation completion signal (serial spindle) ORARA f f 9.2
F046#0 Power line switch signal (serial spindle) CHPA f f 9.2
F046#1 Spindle switch completion signal (serial spindle) CFINA f f 9.2
F046#2 Output switch signal (serial spindle) RCHPA f f 9.2
F046#3 Output switch completion signal (serial spindle) RCFNA f f 9.2
F046#4 Slave operation status signal (serial spindle) SLVSA f f 9.2
Signal for approximate spindle orientation with a
F046#5 PORA2A f f 9.2
position coder (serial spindle)
Signal for completion of spindle orientation with a
F046#6 MORA1A f f 9.2
magnetic sensor (serial spindle)
SIgnal for approximate spindle orientation with a
F046#7 MORA2A f f 9.2
magnetic sensor (serial spindle)
Signal indicating the status of the detected
F047#0 one-rotation position coder signal (serial PC1DEA f f 9.2
spindle)
Incremental method orientation signal (serial
F047#1 INCSTA f f 9.25
spindle)
F049#0 Alarm signal (serial spindle) ALMB f f 9.2
F049#1 Speed zero signal (serial spindle) SSTB f f 9.2
F049#2 Speed detection signal (serial spindle) SDTB f f 9.2
F049#3 Speed arrival signal (serial spindle) SARB f f 9.2
F049#4 Load detection signal 1 (serial spindle) LDT1B f f 9.2
F049#5 Load detection signal 2 (serial spindle) LDT2B f f 9.2
F049#6 Torque limit signal (serial spindle) TLMB f f 9.2
F049#7 Orientation completion signal (serial spindle) ORARB f f 9.2
F050#0 Power line switch signal (serial spindle) CHPB f f 9.2
1239
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Address Signal name Symbol ence
series series
Item
F050#1 Spindle switch completion signal (serial spindle) CFINB f f 9.2
F050#2 Output switch signal (serial spindle) RCHPB f f 9.2
F050#3 Output switch completion signal (serial spindle) RCFNB f f 9.2
F050#4 Slave operation status signal (serial spindle) SLVSB f f 9.2
Signal for approximate spindle orientation with a
F050#5 PORA2B f f 9.2
position coder (serial spindle)
Signal for completion of spindle orientation with a
F050#6 MORA1B f f 9.2
magnetic sensor (serial spindle)
SIgnal for approximate spindle orientation with a
F050#7 MORA2B f f 9.2
magnetic sensor (serial spindle)
Signal indicating the status of the detected
F051#0 one-rotation position coder signal (serial PC1DEB f f 9.2
spindle)
Incremental method orientation signal (serial
F051#1 INCSTB f f 9.25
spindle)
F053#0 Key input disable signal INHKY f f 15.5
F053#1 Program screen display mode signal PRGDPL f f 15.5
13.8,
F053#2 Read/punch in–progress signal RPBSY f f
13.5
13.8,
F053#3 Read/punch alarm signal RPALM f f
13.5
13.8,
F053#4 Background busy signal BGEACT f f
13.5
F053#7 Key code read completion signal EKENB f f 15.5
F054,F055 UO000 to UO015 f f
Output signal for custom macro 11 6 1
11.6.1
F056 to F059 UO100 to UO131 f f
F060#0 Read completion signal for external data input EREND f f 15.2
F060#1 Search completion signal for external data input ESEND f f 15.2
F061#0 B-axis unclamp signal BUCLP - f 11.11
F061#1 B-axis clamp signal BCLP - f 11.11
F062#7 Target part count reached signal PRTSF f f 12.1.11
F063#0 Master axis not arrival signal PSE1 f - 6.10.2
F063#1 Polygon synchronous axis not arrival signal PSE2 f - 6.10.2
F063#2 Spindle polygon speed arrival signal PSAR f - 6.10.2
F063#5 Retry complete signal RCYO – f 5.13
F063#6 Waiting signal WATO F F 8.5
F063#7 Polygon synchronization under way signal PSYN f - 6.10.1
F064#0 Tool change signal TLCH f f 10.3
F064#1 New tool select signal TLNW f f 10.3
F064#2 Individual tool change signal TLCHI - f 10.3
F064#5 Spindle command signal COSP F - 9.4
F064#6 Tool post interference check signal TICHK F - 2.3.5
F064#7 tool post interference alarm signal TIALM F - 2.3.5
1240
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Address Signal name Symbol ence
series series
Item
F065#0 RGSPP - f
Spindle rotation direction signal 9 11
9.11
F065#1 RGSPM - f
F065#4 Retract completion signal RTRCTF – f 1.13
F065#6 EGB mode signal SYNMOD – f 1.13
F066#0 Lock-ahead control mode signal G08MD - f 7.1.13
F066#3 Retry point signal RTNMVS – f 5.13
F066#5 Small-diameter peck drilling in progress signal PECK2 - f 11.17
F066#6 HPCC mode signal MHPCC - f 7.1.14
F066#7 HPCC operation signal EXHPCC - f 7.1.14
RMTDO0 to
F069 Output signal for remote buffer f f 13.2
RMTDO7
F070#0 to PSW01 to
Position switch signal f f 1.2.9
F071#1 PSW10
Software operator's panelgeneral-purpose
F072 OUT0 to OUT7 f f 12.1.15
switch signal
F073#0 Software operator's panel signal (MD1) MD1O f f 12.1.15
F073#1 Software operator's panel signal (MD2) MD2O f f 12.1.15
F073#2 Software operator's panel signal (MD4) MD4O f f 12.1.15
F073#4 Software operator's panel signal (ZRN) ZRNO f f 12.1.15
F075#2 Software operator's panel signal (BDT) BDTO f f 12.1.15
F075#3 Software operator's panel signal (SBK) SBKO f f 12.1.15
F075#4 Software operator's panel signal (MLK) MLKO f f 12.1.15
F075#5 Software operator's panel signal (DRN) DRNO f f 12.1.15
F075#6 Software operator's panel signal (KEY1 to KEY4) KEYO f f 12.1.15
F075#7 Software operator's panel signal (*SP) SPO f f 12.1.15
F076#0 Software operator's panel signal (MP1) MP1O f f 12.1.15
F076#1 Software operator's panel signal (MP2) MP2O f f 12.1.15
F076#3 Rigid tapping mode signal RTAP f f 9.11
F076#4 Software operator's panel signal (ROV1) ROV1O f f 12.1.15
F076#5 Software operator's panel signal (ROV2) ROV2O f f 12.1.15
F077#0 Software operator's panel signal (HS1A) HS1AO f f 12.1.15
F077#1 Software operator's panel signal (HS1B) HS1BO f f 12.1.15
F077#2 Software operator's panel signal (HS1C) HS1CO f f 12.1.15
F077#3 Software operator's panel signal (HS1D) HS1DO f f 12.1.15
F077#6 Software operator's panel signal (RT) RTO f f 12.1.15
F078 Software operator's panel signal (*FV0 to *FV7) *FV0O to *FV7O f f 12.1.15
F079,F080 Software operator's panel signal (*JV0 to *JV15) *JV0O to *JV15O f f 12.1.15
F081#0,#2, #4,#6 Software operator's panel signal (+J1 to +J4) +J1O to +J4O f f 12.1.15
F081#1,#3, #5,#7 Software operator's panel signal (-J1 to -J4) -J1O to -J4O f f 12.1.15
F082#2 Retrace-in-progress signal RVSL - f 11.15
1241
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Address Signal name Symbol ence
series series
Item
F090#0 Servo axis abnormal load detected signal ABTQSV f f 2.10
F090#1 First-spindle abnormal load detected signal ABTSP1 f f 2.10
F090#2 Second-spindle abnormal load detected signal ABTSP2 f f 2.10
F090#3 Abnormal load detection for the third spindle ABTSP3 f f 9.15
F092#3 Tool retraction mode signal TRACT f f 5.8
F092#5 Tool return completion signal TRSPS f f 5.8
Reference position return end signal ZP1 to ZP8 f f 4.1
F094
Spindle orientation completion signal ZPX f - 9.8
F096 2nd reference position return end signal ZP21 to ZP28 f f 4.5
F098 3rd reference position return end signal ZP31 to ZP38 f f 4.5
F100 4th reference position return end signal ZP41 to ZP48 f f 4.5
F102 Axis moving signal MV1 to MV8 f f 1.2.5
F104 In-position signal INP1 to INP8 f f 7.2.6.1
F106 Axis moving direction signal MVD1 to MVD8 f f 1.2.5
F108 Mirror image check signal MMI1 to MMI8 f f 1.2.6
MDTCH1 to
F110 Controlled axis detach status signal f f 1.2.4
MDTCH8
EADEN1 to
F112 Distribution completion signal (PMC axis control) f f 15.1
EADEN8
F114 Torque limit reached signal TRQL1 to TRQL8 f - 14.3.4
F116 Floating reference position return end signal FRP1 to FRP8 f f 4.6
F118 Synchronous control under way signals SYN1O to SYN8O f - 1.8
Synchronous/composite/superimposed control
F118#0 to #6 SYN1O to SYN7O F - 1.9
under way signals
F120 Reference position establishment signal ZRF1 to ZRF8 f f 4.1
F122 High-speed skip status signal HDO0 to HDO7 f f 14.3.2
F129#5 Override 0% signal (PMC axis control) EOV0 f f 15.1
Control axis selection status signal (PMC axis
F129#7 *EAXSL f f 15.1
control)
F130#0 In-position signal (PMC axis control) EINPA f f 15.1
F130#1 Following zero checking signal (PMC axis control) ECKZA f f 15.1
F130#2 Alarm signal (PMC axis control) EIALA f f 15.1
Auxiliary function executing signal (PMC axis
F130#3 EDENA f f 15.1
control)
F130#4 Axis moving signal (PMC axis control) EGENA f f 15.1
Positive-direction overtravel signal (PMC axis
F130#5 EOTPA f f 15.1
control)
Negative-direction overtravel signal (PMC axis
F130#6 EOTNA f f 15.1
control)
Axis control command read completion signal
F130#7 EBSYA f f 15.1
(PMC axis control)
F131#0 Auxiliary function strobe signal (PMC axis control) EMFA f f 15.1
1242
B–62753EN–1/01 A. INTERFACE BETWEEN CNC AND PMC
Refer-
T M
Address Signal name Symbol ence
series series
Item
F131#1 Bufferful signal (PMC axis control) EABUFA f f 15.1
F132,F142 Auxiliary function code signal (PMC axis control) EM11A to EM48A f f 15.1
F133#0 In-position signal (PMC axis control) EINPB f f 15.1
F133#1 Following zero checking signal (PMC axis control) ECKZB f f 15.1
F133#2 Alarm signal (PMC axis control) EIALB f f 15.1
Auxiliary function executing signal (PMC axis
F133#3 EDENB f f 15.1
control)
F133#4 Axis moving signal (PMC axis control) EGENB f f 15.1
Positive-direction overtravel signal (PMC axis
F133#5 EOTPB f f 15.1
control)
Negative-direction overtravel signal (PMC axis
F133#6 EOTNB f f 15.1
control)
Axis control command read completion signal
F133#7 EBSYB f f 15.1
(PMC axis control)
F134#0 Auxiliary function strobe signal (PMC axis control) EMFB f f 15.1
F134#1 Bufferful signal (PMC axis control) EABUFB f f 15.1
F135,F145 Auxiliary function code signal (PMC axis control) EM11B to EM48B f f 15.1
F136#0 In-position signal (PMC axis control) EINPC f f 15.1
F136#1 Following zero checking signal (PMC axis control) ECKZC f f 15.1
F136#2 Alarm signal (PMC axis control) EIALC f f 15.1
Auxiliary function executing signal (PMC axis
F136#3 EDENC f f 15.1
control)
F136#4 Axis moving signal (PMC axis control) EGENC f f 15.1
Positive-direction overtravel signal (PMC axis
F136#5 EOTPC f f 15.1
control)
Negative-direction overtravel signal (PMC axis
F136#6 EOTNC f f 15.1
control)
Axis control command read completion signal
F136#7 EBSYC f f 15.1
(PMC axis control)
F137#0 Auxiliary function strobe signal (PMC axis control) EMFC f f 15.1
F137#1 Buffer full signal (PMC axis control) EABUFC f f 15.1
F138,F148 Auxiliary function code signal (PMC axis control) EM11C to EM48C f f 15.1
F139#0 In-position signal (PMC axis control) EINPD f f 15.1
F139#1 Following zero checking signal (PMC axis control) ECKZD f f 15.1
F139#2 Alarm signal (PMC axis control) EIALD f f 15.1
Auxiliary function executing signal (PMC axis
F139#3 EDEND f f 15.1
control)
F139#4 Axis moving signal (PMC axis control) EGEND f f 15.1
Positive-direction overtravel signal (PMC axis
F139#5 EOTPD f f 15.1
control)
Negative-direction overtravel signal (PMC axis
F139#6 EOTND f f 15.1
control)
Axis control command read completion signal
F139#7 EBSYD f f 15.1
(PMC axis control)
1243
A. INTERFACE BETWEEN CNC AND PMC B–62753EN–1/01
Refer-
T M
Address Signal name Symbol ence
series series
Item
F140#0 Auxiliary function strobe signal (PMC axis control) EMFD f f 15.1
F140#1 Buffer full signal (PMC axis control) EABUFD f f 15.1
F141,F151 Auxiliary function code signal (PMC axis control) EM11D to EM48D f f 15.1
F168#0 Alarm signal (serial spindle) ALMC f f 9.15
F168#1 Speed zero signal (serial spindle) SSTC f f 9.15
F168#2 Speed detection signal (serial spindle) SDTC f f 9.15
F168#3 Speed arrival signal (serial spindle) SARC f f 9.15
F168#4 Load detection signal 1 (serial spindle) LDT1C f f 9.15
F168#5 Load detection signal 2 (serial spindle) LDT2C f f 9.15
F168#6 Torque limit signal (serial spindle) TLMC f f 9.15
F168#7 Orientation completion signal (serial spindle) ORARC f f 9.15
F269#0 Power line switch signal (serial spindle) CHPC f f 9.15
F169#1 Spindle switch completion signal (serial spindle) CFINC f f 9.15
F169#2 Output switch signal (serial spindle) RCHPC f f 9.15
F169#3 Output switch completion signal (serial spindle) RCFNC f f 9.15
F169#4 Slave operation status signal (serial spindle) SLVSC f f 9.15
Signal for approximate spindle orientation with a
F169#5 PORA2C f f 9.15
position coder (serial spindle)
Signal for completion of spindle orientation with a
F169#6 MORA1C f f 9.15
magnetic sensor (serial spindle)
SIgnal for approximate spindle orientation with a
F169#7 MORA2C f f 9.15
magnetic sensor (serial spindle)
Signal indicating the status of the detected
F170#0 one-rotation position coder signal (serial PC1DEC f f 9.15
spindle)
Incremental method orientation signal (serial
F170#1 INCSTC f f 9.15
spindle)
F177#0 Slave I/O Link selection signal IOLNK f f 13.8
F177#1 Slave external read start signal ERDIO f f 13.8
F177#2 Slave read/write stop signal ESTPIO f f 13.8
F177#3 Slave external write start signal EWTIO f f 13.8
F177#4 Slave program selection signal EPRG f f 13.8
F177#5 Slave macro variable selection signal EVAR f f 13.8
F177#6 Slave parameter selection signal EPARM f f 13.8
F177#7 Slave diagnosis selection signal EDGN f f 13.8
SRLNO0 to
F178#0 to #3 Group number output signals f f 13.8
SRLNO3
Torque limit reach signals for butt–type reference CLRCH1 to
F180 f f 4.7
position setting CLRCH8
EACNT1 to
F182 Controlling signal (PMC axis control) f f 15.1
EACNT8
1244
B–62753EN–1/01 Index
[Numbers] Chopping Function (M series), 159
Chuck/Tailstock Barrier (T series), 203
2nd Reference Position Return/3rd, 4th Reference
Position Return, 324 Circular Interpolation, 393
Clock Function, 904
CNC Ready Signal, 186
[A] Command Format, 708
Abnormal Load Detection, 237 Composite Control, 97
Absolute Position Detection, 49 Connection Among Spindle, Spindle Motor, and Posi-
tion Coder, 698
Acceleration/ Deceleration Control, 529
Constant Surface Speed Control, 635
Actual Spindle Speed Output, 645
Continuous High–speed Skip Function, 1045
Alarm and Message, 526, 750
Controlled Axes, 2
Alarm Signal, 218
Controlled Axes Detach, 13
Alarms and Messages, 114
Conversational Programming with Graphic Function,
Angular Axis Control / Arbitrary Angular Axis Con- 965
trol, 155
Coordinate System Rotation, 884
Automatic Acceleration/ Deceleration, 529
Corner Control, 550
Automatic Corner Deceleration (M series), 478
Cs Contour Control, 667
Automatic Corner Override (M series), 469
Custom Macro, 836
Automatic Feedrate Control Function, 509
Custom Macro Variables Common to Two–path Con-
Automatic Operation, 337 trol (T Series (Two–path Control)), 849
Automatic Setting of a Workpiece Coordinate System, Cutter Compensation, 807
95
Cutter Compensation B, C (M Series), 807
Automatic Tool Length Measurement (M Series) /
Automatic Tool Offset (T Series), 1024 Cutting Feedrate Clamp, 452
Auxiliary Function, 556 Cycle Start/Feed Hold, 338
Auxiliary Function Lock, 569 Cylindrical Interpolation, 413
Axis Control, 1
[D]
[B] Data Input/Output Functions Based on the I/O Link,
999
B–Axis Control (T Series), 140
Decimal Point Programming/Pocket Calculator Type
Background Editing, 963 Decimal Point Programming, 815
Backlash Compensation, 38 Definition of Warning, Caution, and Note, 116
Balance Cut (2–path Control for T System), 371 Differences Between Superimposed Control and Ordi-
nary Synchronous Control, 102
Bell Shaped Acceleration/ Deceleration after Cutting
Feed, 541 Direct Operation by PMC/MMC, 1130
Bell–shaped Acceleration/ Deceleration for Rapid Display Data on the Diagnosis Screen, 704
Traverse, 534 Display of Hardware and Software Configuration, 914
Butt–type Reference Position Setting, 330 Display/Set, 904
Display/Set/Edit, 903
Displaying Alarm History, 908
[C] Displaying Operating Monitor, 931
Canned Cycle (M Series)/Canned Cycle for Hole Displaying Operation History, 905
Machining (T Series), 851
DNC Operation, 373
Canned Cycle (T Series)/Multiple Repetitive Canned
Cycle (T Series), 863 DNC1 Interface, 975
Index B–62753EN–1/01
DNC2 Interface, 984 [G]
Dry Run, 350 G Code System (T Series), 817
Graphic Display/Dynamic Graphic Display/Back-
ground Graphic, 922
[E]
Edit, 956 [H]
Emergency Stop, 183 Helical Interpolation, 408
Entering Compensation Values, 1049 Help Function, 907
Erase CRT Screen Display/Automatic Erase CRT High Speed Cycle Cutting, 829
Screen Display, 953
High–precision Contour Control by RISC (M Series),
Error Compensation, 29 495
Error Detect (T series), 553 High–speed M/S/T/B Interface, 574
Exact Stop/Exact Stop Mode/ Tapping Mode/ Cutting High–speed Skip Signal, 1034
Mode (M series), 369 Hyponential Axis Interpolation, 447
Examples of Applications, 91, 98, 101, 122
Exponential Interpolation (M Series), 443
[I]
External Data Input, 1104
In–position Check, 550
External Deceleration, 473
In–position Check Independently of Feed/Rapid Tra-
External I/O Device Control, 985 verse, 551
External Key Input, 1124 Inch/Metric Conversion, 824
External Motion Function (M Series), 861 Increment System, 6
Independent Control and Interpolation Between the
External Operator Message Logging and Display, 952 X1– and Z2–Axes and Between the X2–and
External Program Input, 994 Z1–Axes, 129
External Workpiece Number Search, 1113 Independent Control and Interpolation for the X1– and
Z2–Axes, 124
Independent Control and Superimposed Control for
the Z1– and Z2–Axes, 133
[F] Independent Control and Synchronous Control of the
Z1– and Z2–Axes, 122
F1–digit Feed (M Series), 459 Index Table Indexing Function (M Series), 872
Feed Forward in Rapid Traverse, 555 Input of Measured Workpiece Origin Offsets, 1062
Feed Per Minute, 454 Input of Offset Value Measured A (T Series), 1049
Feed Per Revolution/Manual Feed Per Revolution, Input of Tool Offset Value Measured B (T Series),
457 1051
Feed Stop Function, 475 Input/Output of Data, 966
Interface Between CNC and PMC, 1133
Feedrate, 101
Interpolation Function, 387
Feedrate Clamping by Arc Radius, 476
Interruption Type Custom Macro, 846
Feedrate Control, 449
Involute Interpolation (M Series), 410
Feedrate Control/Acceleration and Deceleration Con- Items Common to Synchronous, Composite, and
trol, 448 Superimposed Control, 116
Feedrate Inverse Time Specification (M Series), 462 Items Related only to Synchronous Control, 117
Feedrate Override, 466
Floating Reference Position Return, 327
Follow–up, 21
[J]
Jog Feed/ Incrementel Feed, 254
B–62753EN–1/01 Index
Move Commands After the Control Mode is Switched
Between Independent Control and Composite Con-
trol, 99
[L] Multi–language Display, 945
Linear Acceleration/ Deceleration after Interpolation Multi–step Skip (T Series), 1038
for Cutting Feed, 537 Multiple M Commands in a Single Block, 571
Linear Acceleration/ Deceleration of Cutting Feed Multi-spindle Control, 683
before Interpolation, 544
Linear Interpolation, 390
List of Addresses, 1134 [N]
List of Addresses (One–Path Control), 1134 Name of Axes, 4
List of Addresses (Two–path Control), 1153 No. of Registered Programs, 957
List of signals, 1189 Normal Direction Control (M Series), 439
List of Signals (In order of addresses), 1226 Note, 527
List of Signals (In order of functions), 1189 Notes on Interface with the PMC, 718
List of Signals (In order of symbols), 1208
Look–ahead Acceleration/Deceleration before Inter-
polation, 497 [O]
Look–Ahead Control, 486
Optional Block Skip/Addition of Optional Block Skip,
358
Out–of–Synchronization Detection, 94
[M] Outputting the Movement State of an Axis , 16
M Code Loop Check Function, 581 Override, 463
M29 and G84 (G74) are Specified in the Same Block, Override Cancel, 468
726 Overtravel Check, 188
Machine Coordinate System, 50 Overtravel Signal, 188
Machine Lock, 347
Macro Compiler/Executer, 895
Manual Absolute On/Off, 355 [P]
Manual Handle Feed, 262 P/S Alarms, 114
Manual Handle Interruption, 269 Parameter, 104, 518, 736
Manual Intervention and Return, 375 Parameters Related to Servo, 44
Manual Linear/Circular Interpolation, 282 Part Program Storage Length, 956
Manual Operation, 253 Password Function, 960
Manual Reference Position Return, 300 Path Selection/DIsplay of Optional Path Names (Two–
path Control), 231
MANUAL RIGID TAPPING, 297 Playback, 964
Measurement, 1022 PMC Axis Control/PMC Axis Speed Control Func-
Memory Protection Key, 958 tion, 1064
Mirror Image, 18 PMC Control Function, 1063
Mirror Image for Double Turrets (T Series), 870 Polar Coordinate Interpolation, 411
Miscellaneous, 135 Polygonal Turning, 417
Miscellaneous Function/2nd Auxiliary Function, 557 Polygonal Turning (T series), 416
Mode Selection, 224 Polygonal Turning with Two Spindles, 422
Position Display Neglect, 915
Move Command after Switching Between Indepen-
dent Control and Synchronous Control, 95 Position Switch, 25
Index B–62753EN–1/01
Positioning, 388 Setting, 91, 97, 100
Preparations for Operation, 182 Setting Each Axis, 4
Program Command, 814 Setting the Reference Position without Dogs, 312
Program Configuration, 821 Settings Related to Servo–controlled Axes, 44
Program Restart, 362 Settings Related with Coordinate Systems, 50
Programming, 91, 97, 100 Signal, 102, 517, 712
Signal Addresses, 718
Signal Operation, 91, 97, 100
[R] Signals for the Rigid Tapping Function, 712
Rapid Traverse Override, 463 Signals Related to Gear Switching, 714
Rapid Traverse Rate, 449 Signals Related to S Code Output, 713
Reader/Puncher Interface, 967 Signals Related to Second Spindle Rigid Tapping, 716
Reading the Coordinates During Synchronous, Com- Simple Electric Gear Box (G80, G81) (M Series), 170
posite, or Superimposed Control, 120 Simple Spindle Synchronous Control , 776
Reference Item, 756 Simple Synchronous Control, 60
Reference Position Establishment, 299 Simultaneous Input and Output Operations (M Series),
Reference Position Return, 322 992
Reference Position Return and its Check During Syn- Single Block, 353
chronous Control, 94 Single Direction Positioning (M Series), 406
Reference Position Return During Composite Control, Skip Function, 1031
99
Small Hole Peck Drilling Cycle (M Series), 896
Reference Position Shift, 319
Smooth interpolation (G05.1), 445
Remote Buffer, 974
Software Operator’s Panel, 935
Remote Diagnosis, 946
Specifying G84 (G74) for Rigid Tapping by Parame-
Reset and Rewind, 343 ters, 730
Restrictions Imposed During Synchronous, Compos- Specifying the Rotation Axis, 9
ite, and Superimposed Control, 118 Spindle Control, 99
Retrace (M Series), 890 Spindle Orientation, 761
RETREAT AND RETRY FUNCTIONS (M Series), Spindle Output Control by the PMC, 1116
376
Spindle Output Switching, 764
Rigid Tapping, 696
Spindle Positioning (T Series), 646
Rigid Tapping Specification, 703
Spindle Serial Output/Spindle Analog Output, 587
Rotary Axis Roll Over, 57
Spindle Speed Control, 595
Run Hour and Parts Count Display, 917
Spindle Speed Control for Two–path Lathe, 623
Spindle Speed Fluctuation Detection, 640
Spindle Speed Function, 585
[S]
Spindle Speed Function (S Code Output), 586
Scaling (M Series), 880
Spindle Synchronous Control, 757
Second Feedrate Override, 467
Spindle Tuning Screen, 910
Self–diagnosis, 913
Stamping the Machining Time, 933
Sequence Number Comparison and Stop, 361
Start Lock/ Interlock, 220
Servo Alarms, 115
Status Output Signal, 233
Servo off (Mechanical handle), 23
Status Output Signals for an Axis Under Synchronous,
Servo Tuning Screen, 909 Composite, or Superimposed Control, 121
Servo/Spindle Motor Speed Detection, 247 Stored Pitch Error Compensation, 29
B–62753EN–1/01 Index
Stored Stroke Check 1, 191 Tool Function, 788
Stored Stroke Limit 2, 3, 195 Tool Functions, 787
Straightness Compensation, 40 Tool Length Measurement (M Series), 1023
Stroke Limit Check Prior to Performing Movement, Tool Life Management, 798
214
Tool Nose Radius Compensation (T Series), 811
Superimposed Control, 100 Tool Offset During Composite Control, 99
Synchronous Control, 77, 90 Tool Post Interference Check (T Series, Two–path
Synchronous Control and Composite Control (T Control), 208
Series (Two–path Control)), 87 Tool Retraction and Return (M Series), 365
Torque Limit Skip (T Series), 1042
Troubleshooting, 136
[T]
Tandem Control (M Series), 68
Terminating Synchronous, Composite, or Superim- [U]
posed Control, 120
Using Composite Control, 126
Testing a Program, 347
Using Synchronous Control, 125
Thread Cutting, 398
Thread Cutting Cycle Retract (T Series), 404
Three–dimensional Coordinate Conversion (M
Series), 887 [V]
Three–spindle Serial Output, 766 Vrey off Alarm Ignore Signal, 235
Timing Charts for Rigid Tapping Specification, 721
Timing to Cancel Rigid Tapping Mode, 734
Tool Axis Direction Handle Feed Function, 271
[W]
Waiting M Code (Two–path Control), 579
Tool Axis Direction Handle Feed Function/ Tool Axis
Direction Handle Feed Function B, 271 Waveform Diagnosis Display, 911
Tool Axis Perpendiculad Direction Handle Feed Func- When M29 is Specified be, 722
tion, 276
Workpiece Coordinate System/Addition of Workpiece
Tool Compensation Value/Tool Compensation Num- Coordinate System Pair, 51
ber/Tool Compensation Memory, 791
Revision Record
FANUCĄSeriesĄ16/18/160/180–MODEL C CONNECTION MANUAL (FUNCTION) (B–62753EN–1)
01 Feb., ’96
Edition Date Contents Edition Date Contents
· No part of this manual may be
reproduced in any form.
· All specifications and designs
are subject to change without
notice.
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