Cement & Concrete Composites: Jian Zhou, Shunzhi Qian, Guang Ye, Oguzhan Copuroglu, Klaas Van Breugel, Victor C. Li
Cement & Concrete Composites: Jian Zhou, Shunzhi Qian, Guang Ye, Oguzhan Copuroglu, Klaas Van Breugel, Victor C. Li
Cement & Concrete Composites: Jian Zhou, Shunzhi Qian, Guang Ye, Oguzhan Copuroglu, Klaas Van Breugel, Victor C. Li
a r t i c l e i n f o a b s t r a c t
Article history: Engineered cementitious composites (ECC) is a class of ultra ductile fiber reinforced cementitious com-
Received 12 November 2010 posites, characterized by high ductility and tight crack width control. The polyvinyl alcohol (PVA) fiber
Received in revised form 26 November 2011 with a diameter of 39 lm and a length of 6–12 mm is often used. Unlike plain concrete and normal fiber
Accepted 28 November 2011
reinforced concrete, ECC shows a strain-hardening behavior under tensile load. Apart from the mix
Available online 6 December 2011
design, the fiber distribution is another crucial factor for the mechanical properties of ECC, especially
the ductility. In order to obtain a good fiber distribution, the plastic viscosity of the ECC mortar before
Keywords:
adding fibers needs to be controlled, for example, by adjusting water-to-powder ratio or chemical admix-
Engineered cementitious composites
Mixing sequence
tures. However, such adjustments have some limitations and may result in poor mechanical properties of
Fiber distribution ECC. This research explores an innovative approach to improve the fiber distribution by adjusting the
Tensile strain capacity mixing sequence. With the standard mixing sequence, fibers are added after all solid and liquid materials
High volume of sand are mixed. The undesirable plastic viscosity before the fiber addition may cause poor fiber distribution
and results in poor hardened properties. With the adjusted mixing sequence, the mix of solid materials
with the liquid material is divided into two steps and the addition of fibers is between the two steps. In
this paper, the influence of different water mixing sequences is investigated by comparing the experi-
mental results of the uniaxial tensile test and the fiber distribution analysis. Compared with the standard
mixing sequence, the adjusted mixing sequence increases the tensile strain capacity and ultimate tensile
strength of ECC and improves the fiber distribution. This concept is further applied in the development of
ECC with high volume of sand.
Ó 2011 Elsevier Ltd. All rights reserved.
1. Introduction durability [4–6] compared with standard concrete. The use of ECC
can prolong the service life of structures and reduce the mainte-
ECC, short for engineered cementitious composites, is a class of nance and repair cost. Nowadays ECC is emerging in broad applica-
ultra ductile fiber reinforced cementitious composites invented in tions, such as ECC link slab on bridge decks [7], ECC coupling beam
the early 1990s [1]. The polyvinyl alcohol (PVA) fiber with a diam- in high-rise buildings to enhance their seismic resistance, compos-
eter of 39 lm and a length of 6–12 mm is often used. This group of ite ECC/steel bridge deck and some concrete repair applications [8].
materials is characterized by high ductility and tight crack width. This unique tensile strain-hardening behavior results from an
Fig. 1 shows a typical tensile stress–strain curve of ECC and its tight elaborate ECC design methodology, which uses a micromechanics
crack width control [2]. Unlike plain concrete and normal fiber model. This micromechanics model takes into account the interac-
reinforced concrete, ECC shows a tensile strain-hardening behavior tions among fiber, matrix and fiber–matrix interface [9]. Apart
after first cracking and develops a high tensile ductility in the range from the mix design, the fiber distribution is another crucial factor
of 3–7%. The crack width of ECC is self-controlled to around 60 lm for the mechanical properties of ECC, especially the ductility.
without the presence of steel reinforcement, which is much smal- Torigoe et al. [10] found a strong correlation between the fiber dis-
ler than the typical crack width observed in the steel reinforced tribution and the tensile strain capacity of ECC. A poor fiber distri-
concrete. ECC thus shows lower water permeability [3] and better bution leads to a decrease in ductility and even absence of the
strain-hardening behavior. In order to improve the fiber distribu-
⇑ Corresponding author. tion, a high plastic viscosity of the fresh ECC mortar before the fiber
E-mail address: [email protected] (J. Zhou). addition is desirable [11]. For an adequate plastic viscosity, the
0958-9465/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.cemconcomp.2011.11.019
J. Zhou et al. / Cement & Concrete Composites 34 (2012) 342–348 343
(1) Mix all (2) All liquid materials (3) Fibers are
powder materials are added and mixed added and mixed
Fig. 2. Standard ECC mixing sequence.
344 J. Zhou et al. / Cement & Concrete Composites 34 (2012) 342–348
Table 1
Mix compositions of ECC.
Mixture LP#/PC* BFS/PC w/p ratio PC (kg/m3) LP (kg/m3) BFS (kg/m3) Water (kg/m3) SP$ (kg/m3) PVA fiber (kg/m3)
M1&M1A 2 1.2 0.3 356 711 427 448 7.1 26
M2&M2A 2 1.2 0.35 330 661 397 486 6.6 26
#
LP represents limestone powder.
*
PC represents Portland cement CEM I 42.5N.
$
SP represents superplasticizer.
(1) Part of water, with the w/p ratio of 0.27 in the reasonable where Xi is the number of the fibers in the ith image, Xaverage is the
range [11], was mixed with solid materials and superplasti- average number of the fibers in all images, and n is the number of
cizer at low speed for 1 min and then at high speed for images.
2 min.
(2) PVA fibers were added and mixed at high speed for 2 min. 3. Results and discussion
(3) The rest water was added and mixed at high speed for
another 2 min. 3.1. Uniaxial tensile test
In total, the standard and adjusted mixing sequences hold the The uniaxial tensile stress–strain curves of all mixtures at the
same mixing time of 7 min. age of 28 days are plotted in Fig. 6. Under the uniaxial tensile load-
J. Zhou et al. / Cement & Concrete Composites 34 (2012) 342–348 345
3 mm
Steel bar
Steel
14 mm
Specimen plate
LVDT
Bolt
Steel
plate Aluminum plate
glued on the
Specimen specimen
Fig. 5. Image captured on the thin section (left) and corresponding binary image (right).
4 4
Tensile strain capacity (%)
3 M1A 3
Tensile stress (MPa)
2 2
M2 M2A
M1
1 1
0 0
0 1 2 3 4 M1 M1A M2 M2A
Strain (%)
Fig. 7. Tensile strain capacity of the four mixtures at the age of 28 days. M1 and M2
were mixed following the standard mixing sequence, and M1A and M2A were
Fig. 6. Typical uniaxial tensile stress–strain curves of the four mixtures at the age of
mixed following the adjusted mixing sequence.
28 days. M1 and M2 were mixed following the standard mixing sequence, and M1A
and M2A were mixed following the adjusted mixing sequence.
beginning and then drops. The first stress drop corresponds to the
ing, M2 shows a single-cracking behavior, while the other mixtures first cracking in the specimen. The peak stress is called the first
all show a multiple-cracking behavior. The uniaxial tensile stress– cracking strength, which is related to the tensile strength of the
strain curve of M2 is featured by a prominent peak at very little matrix. Subsequently, as the tensile stress increases slowly, the
strain corresponding to the only cracking. For the mixtures M1, specimens exhibit strain-hardening and multiple-cracking
M1A and M2A, the tensile stress increases dramatically at the very behavior.
346 J. Zhou et al. / Cement & Concrete Composites 34 (2012) 342–348
4 1
Ultimate tensile strength (MPa)
0.6
2
0.4
1
0.2
0
M1 M1A M2 M2A 0
M1 M1A M2 M2A
Fig. 8. Ultimate tensile strength of the four mixtures at the age of 28 days. M1 and
M2 were mixed following the standard mixing sequence, and M1A and M2A were Fig. 10. Fiber distribution coefficient of the four mixtures. M1 and M2 were mixed
mixed following the adjusted mixing sequence. following the standard mixing sequence, and M1A and M2A were mixed following
the adjusted mixing sequence.
4 3
First cracking strength (MPa)
1
1
0
0
M1 M1A M2 M2A 0.55 0.6 0.65 0.7 0.75 0.8
Fiber distribution coefficient
Fig. 9. First cracking strength of the four mixtures at the age of 28 days. M1 and M2
were mixed following the standard mixing sequence, and M1A and M2A were Fig. 11. Correlation between the fiber distribution coefficient and the tensile strain
mixed following the adjusted mixing sequence. capacity.
Figs. 7–9 show the tensile strain capacity, the ultimate tensile 3.2. Fiber distribution coefficient
strength and the first cracking strength of the four mixtures, cal-
culated by averaging the results of the four measurements for A higher fiber distribution coefficient indicates a more uniform
each mixture. The ultimate tensile strength is defined as the max- fiber distribution. The maximum value of the fiber distribution
imum stress in the tensile stress–strain curve, and the corre- coefficient is 1, which means that the number of the fibers in every
sponding strain is called the tensile strain capacity. As the w/p image is the same. Fig. 10 shows the fiber distribution coefficient.
ratio increases, for both the mixtures mixed following the stan- The fiber distribution coefficient of M1A is 8% higher than that of
dard mixing sequence and those with the adjusted mixing se- M1, and the distribution coefficient of M2A is 24% higher than that
quence, the tensile strain capacity and the ultimate tensile of M2. The increased fiber distribution coefficients indicate that
strength decrease. For the same w/p ratio, the mixtures mixed adjusting the mixing sequence indeed improves the fiber distribu-
following the adjusted mixing sequence (M1A and M2A) show a tion in ECC. Besides, the improved fiber distribution is also con-
greater strain capacity and a higher ultimate tensile strength than firmed by the observation of many fiber bundles in the mixing
the mixtures mixed following the standard mixing sequence (M1 with the standard sequence rather than with the adjusted
and M2), respectively. The increases in the strain capacity and of sequence.
the ultimate tensile strength appear more prominent in the mix- The correlation between the tensile strain capacity and the fiber
tures with a higher w/p ratio. The mixtures with the w/p ratio of distribution coefficient is plotted in Fig. 11. The tensile strain
0.3 show a 66% increase in the tensile strain capacity and a 5% in- capacity shows a strong correlation with the fiber distribution
crease in the ultimate tensile strength. For the mixtures with the coefficient. The experimental results imply that a more uniform fi-
w/p ratio of 0.35, M2A retains a tensile strain capacity of 2%, ber distribution is desirable for higher tensile ductility. The im-
which is more than 50 times that of M2. The ultimate tensile proved fiber distribution explains the better tensile properties of
strength of M2A is 14% higher than that of M2. As shown in the mixtures mixed following the adjusted mixing sequence.
Fig. 9, M1A and M2A have a slightly higher first cracking strength
than M1 and M2, respectively. The first cracking strength mainly 4. Discussion
relates to the tensile strength of ECC matrix. It means that the dif-
ferent mixing sequences do not have significant effect on the The PVA fibers are provided in the form of fiber bundles. In or-
properties of the ECC matrix. der to separate the fiber bundles and to mix fibers uniformly, high
J. Zhou et al. / Cement & Concrete Composites 34 (2012) 342–348 347
Table 3
Mix compositions of ECC and HVS-ECC (kg/m3).
Mixture CEM I 42.5N Limestone powder BFS Silica fume River sand Water W/p ratio Super-plasticizer PVA fiber
S1 235 782 547 78 0 410 0.25 15.6 26
S2&S2A 145 482 337 48 1012 253 0.25 9.6 16.1
2000
of 110 lm. The sand content of ECC is normally less than 30% of the
weight of the solid materials. The low volume of sand and thus S2A
1500
high volume of cementitious materials in ECC results in large dry-
ing shrinkage, an increase in material cost and a decrease in mate-
1000
rial eco-efficiency.
The adjusted mixing sequence was applied to design a version
of HVS-ECC [16]. River sand with the particle size ranging from 500
0.25 to 0.5 mm was used in ECC. The addition of sand might cause
poor particle packing on the surface of fibers and thus a poor fiber– 0
0 20 40 60 80 100 120
matrix interface. Silica fume was added in order to improve the
Age (days)
fraction-based bond of the fiber–matrix interface [17]. Table 3
gives the mix compositions of HVS-ECC. Sand was mixed in S2 Fig. 13. Drying shrinkage of ECC and HVS-ECC at a temperature of 20 °C and RH of
and S2A but not in S1. In S2 and S2A, the amount of sand was 50%.
348 J. Zhou et al. / Cement & Concrete Composites 34 (2012) 342–348
stress–strain curves of S1-3 at the age of 28 days are plotted in and the decreased drying shrinkage. Considering the low
Fig. 12. The tensile strain capacity and the ultimate tensile strength, cementitious material and fiber contents, the HVS-ECC is
calculated by averaging the results of the four measurements, are gi- expected to have increased material eco-efficiency and
ven in Table 4. For ECCs mixed following the standard mixing se- reduced material cost, since the PVA fiber dominates the
quence, the addition of sand caused 85% decrease in the tensile material cost.
strain capacity and 26% decrease in the ultimate tensile strength.
The adjusted mixing sequence leads to an improvement of the
mechanical properties of ECC. S2A shows a tensile strain capacity Acknowledgements
of 2.2% and ultimate tensile strength of 3.5 MPa, which were 4.1
times the tensile strain capacity and 1.2 times the ultimate tensile This research is financially supported by the Delft Clusters and
strength of S2. The better tensile performance can be attributed to Heijmans Infrastructure B.V. Their support is gratefully acknowl-
the improved fiber distribution by adjusting the mixing sequence. edged. We would like to thank BAS B.V. for their help in measuring
S2A also shows advantage in the dimensional stability. The dry- the particle size distribution of powder materials. V.C. Li would like
ing shrinkage of HVS-ECC was measured in accordance to the Euro- to acknowledge the US National Science Foundation CI-Team Grant
pean standard EN 480-3 [18]. The tests were carried out on prism OCI 0636300 for supporting international research collaboration.
specimens with the dimension of 40 40 160 mm3 exposed to a
temperature of 20 °C and RH of 50% after 24-h sealed curing. Fig. 13 References
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