Project Report - Self Balancing Learning Cycle - Aditya Rao
Project Report - Self Balancing Learning Cycle - Aditya Rao
It is not possible to prepare a project without the assistance and encouragement of other
people. This one is no exception.
I am extremely thankful to my guide Madhu M, Assistant Professor, Department of
Mechanical Engineering, PES University, Bangalore, for providing us with the
opportunity to prepare the project, facility needed and for his support to carry out my
work.
I would like to express my deep sense of gratitude to Dr. Jyothiprakash K. H., Assistant
Professor, Department of Mechanical Engineering, PES University, Bangalore, for his
encouragement, guidance and kind supervision at every stage of this project.
I am grateful to Dr. Rajesh Mathivanan N., Chairperson, Department of Mechanical
Engineering, PES University, Bangalore, for the kind cooperation to carry out my work.
I would like to express my deep gratitude to Dr. V. Krishna, Dean of Student Affairs,
PES University, Bangalore, for providing me with the facilities to go forth with this
study. I would like to express gratitude to Dr. Suryaprasad J., Vice Chancellor, PES
University, Bangalore, Dr. K. S. Sridhar, Registrar, PES University and Dr. Keshavan
B. K., Dean of Engineering, PES University, Bangalore for all support extended.
I am thankful to all the faculty members and non-teaching staff of the Department of
Mechanical Engineering, PES University, Bangalore, for the necessary knowledge and
cooperation given in accomplishing this work. I am very thankful to my friends who have
been cooperative and helpful in carrying out this work. Lastly, I would like to thank my
parents for their unwavering support and continuous encouragement throughout, without
whom I would be nowhere near where I am today.
ABSTRACT
One of the most significant and useful forms of transportation is the two-wheeler. Due
to their light weight, affordability, convenience of parking, and potential to cut down on
traffic time, two-wheelers, such as bicycles and bikes, may be found all over the world
and are frequently used for transportation.
A two-wheeler will invariably tip over once tilted past a certain angle, unlike four-
wheelers. Hence, a two-wheeled vehicle's stabilisation is crucial for the transportation
system since it lowers the number of accidents that two-wheelers are responsible for.
Three techniques can be used to balance a two-wheeler: balancing with rotating discs,
balancing with a flywheel, and balancing with a stabilising wheel (Gyroscope Approach).
Every civilization in the world has bicycles since they are a universal product. They are
widely utilised for transportation, don't cause pollution, and are simple to make. Yet,
stability is a significant consideration when riding a bicycle. Children, in particular, could
benefit greatly from a device that can help a cyclist balance without impairing the
experience of riding a bicycle. Both as a teaching tool and a physical therapy aid, a
system like this might be used.
Gyroscopes are extremely stabilising tools that are utilised for aircraft flight control and
ship stabilising systems. Three techniques can be used to balance a two-wheeler:
balancing with rotating discs, balancing with a flywheel, and balancing with a stabilising
wheel (Gyroscope Approach).
Since gyroscopes are utilised in other stabilising systems like ship stabilisers and aircraft
in-flight control, they can significantly contribute to the stabilisation of two-wheeled
vehicles and gyroscopically stabilised vehicles would be safer than ordinary two-
wheelers. The same concept also holds true for bicycles. In this project, we built a self-
balancing two-wheeler using a gyroscope.
In order to create a self-balancing two-wheeler prototype that uses a gyroscope and PID
(Proportional Integral Derivative) controller to balance itself, the optimal construction
technique must be determined. When the bicycle tilts, the gyroscope will provide it the
proper balance. In order to create driverless and driver-operated automated two-
wheelers with a high level of road safety and road adhesion, the concept of a self-
balancing bicycle can also be applied. Finally, this essay also discusses the potential
applications and emerging strategies for self-balancing.
Table of Contents
Chapter 1 INTRODUCTION..................................................................................................................... v
Chapter 3 OBJECTIVE............................................................................................................................ xi
Chapter 4 METHODOLOGY................................................................................................................... xi
Problem Proposition:
• Because each pedal press deviates from the bicycle's centre line, pedalling creates the
most challenging and unbalanced condition. As a result, a maximal force that is to and
for in nature is generated.
• Centrifugal force, which happens when the bicycle rotates, or stops moving straight
ahead.
• Then, although it is a relatively little aspect in comparison to the ones stated above,
forward/backward is a factor that presents a problem when learning to ride a bicycle.
Possible Remedies:
Hence, a mechanism that may help a cyclist maintain balance is required in this
situation. A bicycle typically includes the following parts: Frame, gearing and the drive
train Handles, seating options, brakes, suspension, wheels, and tyres are some examples
of accessories.
Now, from a mechanical standpoint, a non-gear cycle transmits around 99% of the
power generated by the rider onto the pedals to the wheels, and a geared cycle reduces
or lessens this proportion by about 10% to 15%.
Bicycles' physical dynamics have been studied by scientists, engineers, and mathematics.
The possibility of self-stability balance while riding a bicycle hasn't been widely
researched or tested.
A biker is incredibly susceptible to mistakes and mishaps on the road. Several reasons,
such as different road conditions, negligence, severe driving, speeding, and overloading,
might contribute to the rider's loss of balance. As a result, a device that the cyclist can
use to help with balance is required.
The bicycles can be equipped with a mechanical gyroscope to prevent similar situations.
Our design adds a safety feature to the two-wheeled bicycle by enabling the rider to
keep their balance while experiencing different tilts and vibrations.
The main justifications for employing a gyroscope for stabilisation are as follows:
A rotating wheel or disc having an axis that can freely rotate in any direction is referred
to as a gyroscope. Because of the conservation of angular momentum, tilting or rotation
of the mounting does not change the orientation of this axis while it is rotating.
In 2005, D.P. Anderson created a prototype for self-balancing two wheelers under the
title "Nbot, a two-wheel balancing robot" [1]. The experiment described in the paper
was done to give the prototype a gyroscopic effect. The vehicle prototype has two
wheels and revolving discs that operate as gyroscopes to provide a counterbalancing
force, or gyroscopic effect, when it loses balance on either side. As a result, the car
balances itself. Due to the presence of two gyroscopes utilised in the vehicle, even if an
external force is provided to the system, the gyro sensors deployed in it perceive the
force and create a force of a comparable size but in the opposite direction, preventing
the vehicle from losing its balance.
Design & Development of Self-Balancing Bike Using Reaction Wheel, International
Journal of Engineering Science and Computing, Suvarna Shinde, Mane, Mohite, and
Prof. Chandraprakash Zode (2021) [2] The goal of this project is to create a two-
wheeled prototype vehicle that can balance both with and without a rider. The
autonomous bike would be powered by a dc motor and a servo for steering control, and
it would have a control system to prevent itself from toppling over while it was still or
moving. The objective of this project is to construct a bike prototype that can balance
itself using a response wheel based on the inverted pendulum principle. The vehicle
takes input from the MPU-6050 sensor, calculates the tilt angle, and responds
appropriately to maintain a vertically erect stance on its two wheels in order to maintain
its self-balance. Sensor data is first analysed to produce noiseless data about the
condition of the bike, after which it is supplied into a control system that produces a
signal to drive a motor connected to a reaction wheel to produce an opposing force to
the bike's inclination. The bicycle must be able to balance vertically without toppling
over as one of the requirements.
Utilizing a control moment gyro, Yuan Lam designed and developed a self-balancing
bicycle in 2012[3]. Similar to an inverted pendulum, a self-balancing robot bicycle
employs sensors to measure the roll angle of the vehicle and actuators to restore
balance as needed. As a result, the nonlinear system is unstable. There are various ways
that a self-balancing robot bicycle can be used. In this paper, we evaluate these
approaches and present our methodology, which makes use of a control moment gyro
(CMG), a device used to control the attitude of spacecraft [6]. A CMG consists of a
rotating rotor that tilts due to the angular momentum of one or more motorised
gimbals. The shifting angular momentum of the rotor creates gyroscopic precession
torque, which balances the bicycle as it tilts.
Murata created Murata Boy, a well-known self-balancing robot bicycle, in 2005 [5]. To
balance the bicycle, Murata Boy uses a reaction wheel within the robot that functions as
a torque generator and actuator. The response wheel consists of a rotating rotor with a
nominally zero spin rate. It has a fixed spin axis, and by varying its speed, it may produce
response torque around the spin axis. The simplest and most affordable momentum-
exchange actuators are reaction wheels. The lack of ground 3 reaction, simplicity, and
inexpensive cost are its benefits. Its drawbacks include higher energy consumption and a
limited ability to generate powerful torque.
PallavGogoi and colleagues used a gyroscope to design and create a miniature model
or prototype of a bicycle or two-wheeler. Their created prototype makes use of several
electromechanical parts for balancing and controlling, and it operates on the inverted
pendulum principle (also known as the gyroscopic principle). They included the following
components in their model: a steel frame, a 12V DC motor, a mild steel disc, rubber
wheels, flat head studs, nuts and bolts in the M3 and M sizes, a hub, ball bearings, and
circlips (which power the gyroscope, not the two-wheeler wheels). In this case, they
employed a metallic disc that was positioned at the model's centre, in the place of the
rider's seat. This disc functions as a gyroscope and gives the two-wheeler the necessary
gyroscopic balancing effect. In order to obtain a better and stronger grounding force or
reaction, the model's COG (Centre of Gravity) was also lowered as close to the
gyroscope as feasible. This is preferable for producing a steady and balanced contact
between the wheels. The metallic MS (mid steel) disc mounted on the motor shaft finally
begins to spin or circle on its axis as soon as the motor is turned on, gradually increasing
its angular velocity. Which results in the inductance of the gyroscopic couple effect,
which stabilises the body whenever the two-wheeler loses balance due to an active
gyroscopic couple by creating an opposite reactive gyroscopic couple as a result of the
gyroscopic effect. Moreover, they discovered that the model worked as expected and
that the gyroscope was in absolute rolling motion about the spin axis after a few
rotations of the DC motor-connected disc, at which point the motor and frame were
stationary. In order to verify the viability of their suggested design, they also carried out
graphical RPM (Revolution per minute) analysis along with a variety of gyroscopic
arrangement weights at various motor speeds of their prototype [7].
Chapter 4 METHODOLOGY
4.1 CONSTRUCTION OF SELF BALANCING BICYCLE
• A 2D model sketch is created using the measurements. The parts needed for the
model are purchased with the aid of a 2D sketch.
• A lathe is used to precisely machine the flywheel, which is constructed of mild steel.
With a lathe and grinding equipment, the flywheel is finished.
• The hydraulic press machine is used to prepare the hub cover, which is composed of
mild steel. The servomotor, switch, and battery holder are afterwards fitted into slots on
the lid, and holes are drilled to allow for attachment to the wheel. For simple wheel
movement, bearings have been affixed to the centre of the cover.
• A support that is attached to the wheel has the back end of a BLDC motor centred on
it. In order to reduce friction between the flywheel and the hub cover, a spring is
required.
• The connector, also known as the hard fibre, is used to link the flywheel and the BLDC
motor. The hard fibre begins to flow when the BLDC motor is turned on, which then aids
in the motion of the flywheel.
• The hub cover and wheel are connected by nuts and bolts.
• The flywheel is powered by three 3.7V DC batteries, and the motor controller regulates
the flywheel's speed.
Up to three servo motors can be tested simultaneously using the CCPM Servo
Consistency Master/Servo Tester. It's a useful tool for servo motor testing, ESC testing,
and figuring out motor directions.
A signal can be produced by the ESC (Electrical Speed Controller) without the need for a
transmitter or receiver. With an input voltage ranging from 4.8V to 6.0V, it can produce
a 1.5ms/0.5ms output signal.
4.2.5 FLYWHEEL
A flywheel that revolves around an axis parallel to the bicycle's frame. With this
configuration, the bicycle becomes an inverted pendulum with a fixed pivot where the
wheels contact the ground. A motor mounted on the bicycle applies a torque to the
flywheel as it tips over, creating a reactive torque that pulls the bicycle back into
balance. The bicycle could also move in a straight line with minimal to no variations
because to this design.
FLYWHEEL
Flywheel Specifications:
Mass 3 kg
Material Mild Steel
Diameter of flywheel 10 inch/254 mm
Chapter 5 EXPERIMENTAL WORK
FLYWHEEL
FLYWHEEL COVER
COMPOMENTS ATTACHED
Chapter 6 CALCULATIONS
6.1 DESIGN CALCULATIONS OF FLYWHEEL
BLDC motor speed(N1) = 11000 rpm
Using the standard equation, N1D1=N2D2, we will find out the speed of the flywheel.
N1D1=N2D2
11000 × 50 = N2 × 254
= (150*60) / (2*3.14*2165.35)
= 0.6618 N-m
Weight of Li-ion cells+ BLDC motor + servo motor+ wires+ switch + support = 500g
Given Data :
r = 0.252/2 = 0.126 m
I = 0.233 N-m^2
ωp = 1.24 rad/sec
T = 0.233*226.75*1.24
Chapter 7:CONCLUSION
The self-driving cycle fabricated is well suited for its target audience of ages
10 and below.
The self-balancing cycle requires no external support to remain upright.
The self-corrective pseudo force is felt during the rider's forward motion
movements as a result of the flywheels energy automatically adjusts the
wheels' balance, making it incredibly easy to ride.
The cycle's advanced technology also includes a built-in GPS, allowing the
rider to navigate easily while keeping track of their speed, distance, and
time. This feature is particularly useful for long-distance riders and outdoor
enthusiasts.
Safety is the top priority, and the self-balancing cycle’s braking system is not
hindered by the flywheel wheel rim in any way.
• Environment friendly.
DISADVANTAGES:
• It makes use of more energy.
• Riding uphill when the battery runs out is difficult owing to the weight of the bike due
to the flywheel configuration.
SL NO TITTLE SPECIFICATION
1. BICYCLE 16 INCH WHEEL BASE
2. FLYWHEEL HUB MOUNTED
3. FLY WHEEL DRIVE BLDC MOTOR 3000RPM
4. POWER SUPPLY 12V LI ION
5. HUB CAPS MS DISC
6.
7.
CHAPTER 9: REFERENCES
[1] http://www.geology.smu.edu/~dpa-www/robo/nbot/
[2]https://ijesc.org/upload/634a76b17a3a9a1b815df9f2610d913e.Design%20&
%20Development%20of%20Self-Balancing%20Bike%20using%20Reaction%20Wheel-
converted.pdf
[3] https://core.ac.uk/download/pdf/48657545.pdf
[4] https://www.ijeast.com/papers/228-234,Tesma601,IJEAST.pdf
[5]https://corporate.murata.com/en-sg/more_murata/robots/mboy
[6]https://deepblue.lib.umich.edu/bitstream/handle/2027.42/148871/
MastersThesis_FinalDraft%20(3).pdf?sequence=1
[7] Gogoi, P., Nath, M., Doley, B. T., Boruah, A., & Barman, H. J. (2017)`. Design and
Fabrication of Self Balancing Two Wheeler Vehicle. In International Journal of
Engineering and Technology (IJET). (pp.2051 – 2058).
[8] Wikipedia contributors. (2020, May 14). Jyrobike. In Wikipedia, The Free
Encyclopedia. Retrieved 10:53, September 13, 2020,
fromhttps://en.wikipedia.org/w/index.php?title=Jyrobike&oldid=956690959
[9] https://www.irjet.net/archives/V5/i7/IRJET-V5I7369.pdf
[10] He, J., & Zhao, M. (2015). Control system design of self-balanced bicycles by control
moment gyroscope. In Proceedings of the 2015 Chinese Intelli-gent Automation
Conference (pp. 205-214).