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Product Selection Guide: Air-Conditioning Controllers Connectivity/telemaintenance/monitoring Systems

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0% found this document useful (0 votes)
127 views100 pages

Product Selection Guide: Air-Conditioning Controllers Connectivity/telemaintenance/monitoring Systems

Uploaded by

Arno Matthias
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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+800001001 - 1.0 - 01.03.

2008
Product selection guide

Product selection guide


air-conditioning controllers
connectivity/telemaintenance/monitoring systems

air-conditioning controllers

itidnoc-riaair-conditioning
connectivity/telemaintenance/monitoring systems

All trademarks hereby referenced are the


property of their respective owners.
CAREL is a registered trademark of CAREL
S.p.A. in Italy and/or other countries.

© CAREL S.p.A. 2008 all rights reserved

CAREL reserves the right to modify the


features of its products without prior
notice.
integrated control solutions & energy savings
Product selection guide
air-conditioning controllers
connectivity/telemaintenance/monitoring systems
Programmable controllers 5
pCO sistema 6

pCO sistema: unit terminals 16

pCO sistema: room terminals, wireless version and serial version 22

1tool 26

pCO sistema software applications 28

Parametric controllers 31
µC sistema 32

e-dronic 42

MasterAria 46

µAC 48

Temperature, humidity and pressure control solutions 51


Universal controllers 52

Sensors and protection devices 59


Sensors and protection devices 60

Remote management and communication solutions 71


Connectivity 72

Remote management and monitoring systems 78

ExV system 85
ExV electronic expansion valve 86

Condenser controllers and inverters 91


Condenser controllers and inverters 92
Programmable
controllers

CAREL released its first programmable controller


over twenty years ago, and today has the widest
range available in the sector.
pCO sistema represents CAREL’s response to the
demand for controllers with programmable logic
for HVACR applications.
pCO sistema offers numerous advantages
to manufacturers of air-conditioning and
refrigeration units and systems:
• reduced assembly and wiring times (DIN rail
mounting);
• real time management of the fastest transients,
using powerful microprocessors;
• possibility to save events (alarms, temperature,
pressure, ...) even for extended periods, in the
flash memory;
• flexible and customisable appearance;
• simple connection to more commonly-used
communication standards using the resident
multi-protocol software;
• considerable flexibility in defining the functions
and algorithms, using the 1tool development
package.

All easily interfaced to the most widely-used


Building Management Systems, or integrated into
the proprietary supervisory system.

Integrated Control Solutions & Energy Savings


E198839

Comply with
EN13485

EN13485

POCC IT.AИ50.B09036

40020318

pCO sistema
pCO sistema consists of programmable Interfaces memory and the clock with battery, all the
controllers, user interfaces, gateways, The pCO series terminals are available main values controlled can be saved, even for
communication interfaces and remote in panel or wall-mounted versions, with extended periods.
management systems that offer the OEMs alphanumeric and graphic LCD displays,
working in HVACR a control system that allowing the messages to be shown in
is powerful yet flexible, can be easily Chinese, Cyrillic, Arabic and Japanese. Programmability
interfaced to the more widely-used Building The 1tool development system allows the
Management Systems, and can also be software to be customised. The software can
integrated into proprietary supervisory Communication then be transferred directly from a personal
system. pCO sistema guarantees reliability, The pCO series controllers can interface to the computer or alternatively using a “plug & play”
while being easily modifiable, so as to most widely-used communication standards, electronic key.
differentiate between the air-conditioning either directly or via gateways (Modbus®,
and refrigeration unit in terms of both BACnet™, Johnson METASYS®, DLL for
appearance and functions. Windows®, TCP/IP, SNMP, LonWorks®, TREND). Applications
In addition, the pCO sistema controllers are The programmability of the pCO series means
A range of sizes is available, according to able to receive and send SMS messages using that applications are possible for chillers,
the number and the type of the inputs and a GSM modem. air-conditioners, shelters, roof top units,
outputs, the use of the built-in terminal All the pCO sistema components can be compressor racks and air handling units.
and the amount of flash memory available. connected to multi-master pLAN local
The plastic cases with DIN rail mounting networks, without requiring additional
guarantee high mechanical protection of boards, thus allowing the implementation
the board, reduce the risk of electrostatic of extended applications with distributed
discharges and can also host a built-in user intelligence.
interface.

High Technology
The microprocessor controller guarantees
high program running speed, including
control of faster transients. The parameters
can be protected by various password levels.
Thanks to the high capacity of the flash
pCO3
PCO3*

pCO3 represents the most advanced offering by commonly-used serial communication Technical specifications
CAREL in the field of programmable controllers. standards, and, using optional cards, can be Power supply: 24 Vac (±15%),
pCO3 is designed for many air-conditioning integrated into the most widespread BMS 50/60 Hz or 22 to 40 Vdc
and refrigeration applications. It comes in systems.. Power input: 40 VA or 15 W
Operating conditions:
various sizes, according to the I/O and power
-25T70 °C, 90% rH non-condensing
requirements (Small, Medium, Large, Extra pCO3 also features connection to ratiometric Storage conditions:
Large). pressure sensors; integration of pGD -40T80 °C, 90% rH non-condensing
technology for the built-in terminal; a new Index of protection: IP20 - front panel IP40
All the boards feature a 16-bit microprocessor microprocessor-based programming key; 3
as well as ample flash memory and RAM, serial ports: one as standard for the pLAN,
and consequently the calculation power plus two optional ports, FieldBus and BMS,
and operation processing speed have been available with various communication
significantly increased. As for all the pCO series protocols.
controllers, pCO3 comes in a plastic case that
ensures a high index of protection and reduces All of these features ensure a level of
the risk of electrostatic discharges due to excellence in responding to the needs of the
incorrect handling. HVAC/R market

In addition, assembly is simplified by the DIN rail


mounting system, allowing significant saving in
wiring and assembly times.
Given the increasing demand for integration,
pCO3 can interface with many of the most

DIN rail mount Dimensions (mm)


110

Small (227.5) 60
13 DIN modules

Medium/Large/Extra large (315)


18 DIN modules 7
pCO1 pCOXS
PCO1* PCO1*X*

The pCO1 series has been designed for The pCO1 inputs can be configured using pCOXS has been designed to resolve the
the purpose of providing the significant dipswitches, allowing the characteristics need for compactness and reliability in the
innovations introduced by the pCO sistema of the inputs to be adapted to the more control of chillers and heat pumps, small
to all those applications that require greater common market standards (NTC, ratiometric, roof-top units and single-circuit precision
competitiveness in terms of price. All the 0 to 20 mA, 4 to 20 mA, ON/OFF). air-conditioners, which until now have been
pCO1 series controllers feature a 16-bit covered only by parametric controllers. The
microprocessor, and 2 MB flash memory flexibility of the pCOXS allows the rapid and
(multi-language, multi-protocol). Technical specifications extended customisation of the software,
Power supply: 24 Vac (±15%) while maintaining complete compatibility
The pCO1 series controllers are also supplied or 22 to 40 Vdc, 50/60 Hz with the existing pCO sistema controllers
Power input: 35 VA or 13 W
in plastic cases that guarantee the high Operating conditions:
and user interfaces and the other pLAN
mechanical protection of the board and -10T60°C, <90% rH non-condensing network modules (FCM speed controllers,
reduce the risk of electrostatic discharge due Storage conditions: drivers for electronic expansion valves, aria
incorrect handling; quick DIN rail mounting -20T70°C, <90% rH non-condensing series controllers). The compactness of the
means faster assembly and wiring. Index of protection: IP20 - front panel IP40 controller (8 DIN modules) and the number
of inputs and outputs (18 in total) make the
The pCO1 controllers are available in two pCOXS a versatile and competitive solution for
different sizes, according to the I/O and manufacturers of air-conditioning units.
power requirements: pCO1 Small, pCO1 pCOXS is also ideal for the manufacturers of
Medium. air handling systems, with a special version
featuring the MP-BUS (Belimo) protocol
Some models feature an SSR to control the for easy connection, using a single two-
devices that require frequent starts and stops. wire cable, to all the servo controls in the

DIN rail mount Dimensions (mm) DIN rail mount


110

Small (227.5) 60
13 DIN modules

Medium (315)
18 DIN modules
pCOC
PCOC*

installation (maximum of 8), as well as an Designed to protect the investments This demonstrates the attention CAREL pays
active or passive sensor for each servo of customers who use the pCOB CAREL to protecting its customer’s investments.
control. pCOXS pconsequently allows the has developed a new version, the, pCOC,
management of large air handling systems for more powerful and upgraded to include
limited costs. 3.3V technology that maintains the same Technical specifications
dimensions and the same layout in terms of Power supply: 24 Vac (±15%), 50/60 Hz
I/Os as the pCOB. Power input: 35 VA or 13 W
Operating conditions:
Technical specifications 0T50 °C, <90% rH non-condensing
Power supply: 20/60 Vdc & 24 Vac (±15%), pCOC, exploiting the possibility to use Storage conditions:
50/60 Hz the EasyTools system on the same 16-bit -10T70 °C, <90% rH non-condensing
Power input: 10 VA or 8 W microprocessor platform as the pCO3 and Index of protection: IP00
Operating conditions:
-10T60 °C, <90% rH non-condensing
pCO1, controllers, features improved memory
Storage conditions: and processing capacity and thus allows
-20T70 °C, <90% rH non-condensing management of multi-language applications,
Index of protection: IP20; IP40 front panel multi-protocol communication and SMS
messages.

By using the pCOC manufacturers can


upgrade their units in terms of electronics,
without needing to modify the wiring in any
way.

Dimensions (mm) Dimensions (mm)


110

108

140 60
8 DIN modules 292 25

9
Accessories and options

pCO3 pCOXS
pCO 3
pCO XS
pCO1 pCOC
pCO3 pCOXS
pCO 1
pCO C

pCO1 pCOC
LonWorks® serial board (PCO10000F0)
Interface for OEM series humidifiers Used to interface the controllers to a LonWorks®
(PCOUMI2000) Driver for electronic expansion valves network. The type of interface on the LonWorks®,
(EVD*200, EVD*300 & EVD*4**) network side is FTT-10A 78 kbs (TP/FT-10).
This interface allows fundamental parameters of
the OEM humidifiers produced by CAREL (water The EVD200 & EVD4* drivers control the superheat info: [email protected]
level and conductivity in the cylinder, TAM current of the refrigerant by managing most of the
sensor) to be controlled directly by the pCO sistema electronic expansion valves with stepper motors
controllers. The values measured by the sensors are available on the market, for both refrigeration and
converted into signals read by the inputs on the air-conditioning applications.
control board. Fitted with rechargeable backup battery. pCO3 pCOXS
The board is managed by the application program
pCO1 pCOC
loaded on the pCO sistema controllers.
BACnet™ MSTP RS485 interface board
(PCO1000BA0)
pCO3 pCOXS Used to interface the pCO controllers with the
BACnet™ MSTP, protocol, an emerging standard in
pCO1 pCOC the HVAC industry.
pCO3 pCOXS info: [email protected]
CANbus serial board (PCOS00HBB0)
pCO1 pCOC
Allows communication using the CANbus protocol
to the CAREL e-dronic system for managing fan
Programming key (PCOS00AKY0) coils.
A new universal programming key has been made pCO3 pCOXS
for the pCO controllers. This is used to transfer the
pCO1 pCOC
programs from the key to the pCO and vice-versa.

Ethernet™ interface board (PCO1000WB0)


pCO3 pCOXS
Used to interface the pCO controllers with the
pCO1 pCOC BACnet™ Ethernet™, IP, SNMP V1, 2, 3, FTP & HTTP.
info: [email protected]
pCO3 pCOXS RS232 serial board (PCO100MDM0)
pCO 1
pCO C The RS232 option is used to interface with a PSTN
or GSM modem, thus allowing control over a
remote station and the transmission/reception pCO3 pCOXS
USB/RS485 converter (PCOS00AKC0)
of SMS messages (GSM only), or alternatively
Used to connect the smart key to a PC via a USB connection to a serial printer. pCO1 pCOC
port.
Konnex board on FieldBus (PCOS00KXF0)
The KNX technological standard is now widely used
in building automation and control for commercial
and residential use.
pCO3 pCOXS pCO3 pCOXS CAREL is member of the KNX Association
(www.knx.org).
pCO1 pCOC pCO1 pCOC
The CAREL Konnex board is compatible with
all KNX/EIB devices and can be installed on the
RS485 serial board (PCOS004850) TREND serial board (PCO100CLP0) FieldBus port on the pCO3 controllers.
Used to interface directly to an RS485 network with Provides communication with the TREND interface, The K-Set tool (available for download from ksa.
optical isolation. The maximum baud rate available a commonly-used building management system in CAREL.com) is used to create an XML file for the
is 19200 baud (settable via software). English-speaking countries.. custom profiles.
The CAREL and Modbus RTU protocols are For orders and information contac info: [email protected]
available. [email protected].
pCO3 pCO1 pCOXS pCOC pCO3 pCOXS pCO3 pCOXS

shelter applications pCO1 pCOC pCO1 pCOC


pCO3 pCO1 pCOXS pCO C

CANbus board on FieldBus (PCOS00HBF0)


PCO RS485 I/O expansion board Allows communication using the CANbus protocol Impulse converter module (PCO208DI00)
(PCOE004850 & PCOE00RS10) to the CAREL e-dronic system for managing fan The module is used to read signals on the pCO*,
This has been designed to increase the number of coils. controller digital inputs that switch at higher
I/O on the pCO family controllers. It is connected speeds than normally managed by the controller.
using the RS485 protocol and can be installed up to The module can manage a maximum of two
600 m away. pCO3 pCOXS external devices.
Also available for mobile telephone applications
(shelters). pCO1 pCOC

RS485 serial board on FieldBus (PCO100FD10)


Allows RS485 communication via the FieldBus
serial port with a compatible external electronic pCO3 pCOXS
pCO3 pCO1 pCOXS pCOC device. The CAREL and Modbus RTU protocols are
pCO1 pCOC
available.
shelter applications
pCO3 pCO1 pCOXS pCOC Optional logger board (PCO100CEF0)
Used to save data and event logs. These functions
PCO tLAN I/O expansion board must be managed by the application program on
(PCOE00TLN0 & PCOE00TL10) the controller.
pCO3 pCOXS
This has been designed to increase the number of
I/O on the pCO family controllers. It is connected pCO1 pCOC
using the tLAN protocol and can be installed up to
10 m away. Modem board on FieldBus (PCOS00FD20)
Also available for mobile telephone applications Used to interface the controller with a PSTM or pCO3 pCOXS
(shelters). GSM modem or a serial printer via the FieldBus pCO1 pCOC
serial port.
Konnex board on BMS (PCOS00KXB0)
The KNX technological standard is now widely used
pCO 3
pCO XS in building automation and control for commercial
pCO3 pCOXS and residential use.
pCO 1
pCOC CAREL is member of the KNX Association
pCO1 pCOC (www.knx.org).
DC/DC module (PCO2DCDC00) The CAREL Konnex board is compatible with all
Using the DC/DC power supply module, the entire
TLAN serial board on FieldBus (PCO100TLN0) KNX/EIB devices and can be installed on the BMS
range of pCO controllers can be powered using Provides communication with a compatible port on the pCO sistema or e-drofan controllers.
the 48 Vdc storage batteries that are typical of external electronic device using the CAREL tLAN The K-Set tool (available for download from ksa.
telephone applications. The input voltage can proprietary protocol. carel.com) is used to create an XML file for the
range from 21 to 58Vdc, while the output voltage custom profiles.
is 24±1 Vdc / 0.7 A or 30±1 Vdc / 0.6A. DIN rail info: [email protected]
mounting is made possible by the 4 DIN module
plastic case.
pCO3 pCOXS

pCO1 pCOC
pCO3 pCOXS

pCO1 pCOC
MP-BUS® board on FieldBus (PCO100MPB0)
Provides communication with BELIMO actuators
Clock board (PCO100CLK0) using the MP-BUS® protocol.
Option used to manage the time and date
and provide RAM with battery backup for the
application program.

11
OVERVIEW DRAWING

start

mode

PGD0-1*: graphic PCOS00AKY0: PCOS00AKC0: CVSTDUTLF0: PGD2-3*: touchscreen


display smart-key, smart-key USB USB/RS485 EVD*2* graphic display for flush & wall
PCO*: program.
programming key adapter converter EVD*4*: mounting
controllers
EEV
driver
TAT*: FCM*:
S90CONN*: ARIA terminal electronic
connection cable ADP*: control
pAD terminal module

pAD

display panel

PCO20DCDC0: pGD1 user interface


DC/DC power
module
PCOE004850*: pCO
RS485 I/O expansion
board
Field-Bus BMS

EW*: easy
way aria
ZigBee™
protocol
third party status
BACnet™ MS/TP
RS485
PCOUMI2000:
devices GNX
P1
+
P2

P3
RS485
interface for OEM
CAREL humidifiers
controllers RS485 PCO1000BA0:
Modbus® PCOS004850: RS485 BACnet™ RS485
master/
CAREL PCO100FD10: serial board interface
master FieldBus serial
board PCO208DI00:
impulse converter
PCO100WB0: modem PCO1000WB0: pCO module
board Web - Ethernet™/
ADC*: clima BACnet™ int. board
CPY: KUE* PCOE004850:
terminal PCOS00FD20:
humidifier pCO RS485 I/O
ADP*: pAD
CANbus

VFD: control expansion board modem board


terminal
GND H+ H–

variable boards
frequency
drives e-dronic PCO10000F0: LON
Probes
CANbus

PCOS00HBF0: PCOS00HB00:
CANbus board
GND H+ H–

boards
CANbus boards
e-dronic SPKT: 4 to 20 mA pressure
PCO100TLN0: tLAN transducers 0 to 5 V
serial board ratiometric transducers

PCOS00KXB0: Konnex PCO100CLP0: NTC/PT1000:


(*): The PCOE00TLN0 & PLD* terminals CANNOT be board TREND board temperature probes
connected to the tLAN at the same time!
DPP*: temperature &
PLD*, PST*: user terminal humidity probe for industrial
environments

PCOS00KXF0: Konnex
board DPW*: temperature &
CPY: KUE* EVD*4*: PCOE00TLN0: humidity probe for civil
humidifier EEV driver pCO tLAN environments
control I/O expansion PCO100MPB0: MP-
boards board BUS board

MP-BUS
DPD*: temperature & humidity
probe for ducts
damper servo BELIMO BELIMO
servo control
control valve
OVERVIEW DRAWING

start

mode

EVD*2* PGD2-3*: touchscreen


PCO*: program.
EVD*4*: graphic display for flush & wall
controllers
EEV mounting
PGD0-1*: graphic PCOS00AKY0: PCOS00AKC0: CVSTDUTLF0:
display smart-key, smart-key USB USB/RS485 driver
programming key adapter converter TAT*: FCM*:
ARIA terminal electronic
ADP*: control
pAD terminal module
S90CONN*:
connection cable

aria

PCO100CEF0: memory
expansion & clock

PCO100CLK0: clock
board

PCO20DCDC0: DC/DC
power module

Field-Bus BMS

EW*: easy
way aria
ZigBee™
protocol third party
devices
BACnet™ MS/TP
status RS485

CAREL
P1 P2 P3
GNX + – RS485

controllers RS485
Modbus®
PCO1000BA0:
master/ PCO100FD10: PCOS004850: RS485 BACnet™ RS485
CAREL
FieldBus serial serial board interface
master
board
PCOUMI2000: PCO208DI00:
interface for OEM impulse converter
PCO100WB0: modem PCO1000WB0: pCO humidifiers module
ADC*: clima board Web - Ethernet™/
CPY: KUE* PCOE004850: BACnet™ int. board
terminal
humidifier pCO RS485 I/O PCOS00FD20:
ADP*: pAD VFD: control expansion board modem board CANbus

terminal variable boards GND H+ H–

frequency
drives
e-dronic PCO10000F0: LON
PCOS00HBF0:
CANbus board GND H+
CANbus

H–
PCOS00HB00: boards Probes SPKT: 4 to 20 mA
CANbus boards
e-dronic pressure transducers
PCO100TLN0: tLAN 0 to 5 V ratiometric
serial board
NTC: temperature
probes
PCOS00KXB0: Konnex PCO100CLP0:
(*): The PCOE00TLN0 & PLD* terminals CANNOT be board TREND board
connected to the tLAN at the same time!
DPP*: temperature &
PLD*, PST*: user terminal humidity probe for industrial
environments

DPW*: temperature &


PCOS00KXF0: Konnex humidity probe for civil
CPY: KUE* EVD*4*: PCOE00TLN0: board environments
humidifier EEV driver pCO tLAN
control I/O expansion PCO100MPB0: MP-
boards board BUS board
DPD*: temperature & humidity
MP-BUS probe for ducts

damper servo BELIMO BELIMO servo control


control valve

13
OVERVIEW DRAWING
S90CONN*: PCOE00TLN0: pCO EVD*2* CPY: KUE*
connection cable tLAN I/O expansion EVD*4*: EEV humidifier control EVD*2*
board driver boards EVD*4*: EEV
PLD*, PST*: driver
PGD0-1*: user terminal
graphic display PCO*: program.
controllers

CVSTDUTLF0:
USB/RS485
converter
(*): The PCOE00TLN0 & PLD* terminals
CANNOT be connected to the tLAN at
PCOS00AKY0: smart- start
the same time!
key, programming key mode

MP-BUS PGD2-3*: touchscreen


only PCO1MP0*X0 graphic display for flush &
wall mounting

BELIMO BELIMO aria

TAT*: FCM:
PCOS00AKC0: xs damper servo servo control ARIA terminal electronic
smart-key USB control valve ADP*: pAD control
adapter terminal module

PCOUMI2000:
PCO100CLK0: clock
interface for OEM
board
humidifiers

CANbus

GND H+ H–

Probes
SPKT: 4 to 20 mA pressure
PCO1000WB0: pCO DPW*: temperature &
transducers 0 to 5 V
PCOS004850: RS485 PCO10000F0: LON e-dronic Web - Ethernet™/ ratiometric transducers
humidity probe for civil
serial board boards BACnet™ int. board environments
BACnet™ MS/TP
NTC: temperature
probes
status RS485

P1 P2 P3
GNX + – RS485

DPD*: temperature & humidity


PCO100WB0: modem PCO1000BA0: PCOS00KXB0: Konnex PCO100CLP0: DPP*: temperature & humidity probe for ducts
board BACnet™ RS485 board TREND board probe for industrial environments
interface

PCOUMI2000:
PCOS004850: RS485 PCO10000F0: PCO100MDM0:
interface
serial board LON board modem board
for OEM
status
BACnet™ MS/TP
RS485
CANbus
humidifiers
P1 P2 P3 GND H+ H–
GNX + – RS485

PCO1000BA0: PCO1000WB0: pCO


BACnet™ RS485 Web - interface board
e-dronic
interface board PCO100CLK0:
clock board

PCO20DCDC0:
DC/DC power
PCO100CLP0: PCOS00KXB0: module S90CONN*:
TREND board Konnex board connection cable

Probes EVD*2*
CVSTDUTLF0: USB/
RS485 converter
PGD0-1*: graphic
EVD*4*: EEV
display
SPKT: 4 to 20 mA pressure transducers driver

DPP*: temperature
& humidity probe start

NTC: temperature for industrial aria

mode

probes environments
TAT*: ARIA terminal PCOS00AKC0:
ADP*: pAD terminal smart-key USB
adapter
FCM*: PCO*: program. PCOS00AKY0:
DPW*: temperature electronic controllers smart-key,
DPD*: temperature &
& humidity probe for control programming key
humidity probe for ducts
civil environments module
Models
PCO3*S PCO3*M PCO3*L PCO3*XL PCO3*XL
Specifications NO ver. NC ver. PCO1*S PCO1*M PCO1*X PCOC*
Maximum flash memory capacity 4 MB 4 MB 4 MB 4 MB 4 MB 2 MB 2 MB 2 MB 2 MB
NAND Flash n n n n n
Real Time Clock l l l l l n n n n
pLAN l l l l l l l l l
Opto-isolated pLAN n n n n n
tLAN n n n n n n n l n
Ready for programming key l l l l l l l l l
Built-in PGD0 display n n n n n
Built-in PGD1 display n n n n n
Built-in 4x20 display n
LED display panel n n n n n
Serial port for managing I/O expansion n n n n n n n n
Black box l l l l l n n n
CAREL protocol l l l l l l l l l
Konnex protocol n n n n n n n n n
Modbus® RTU protocol l l l l l l l l l
LonWorks® protocol n n n n n n n n n
BACnet™ Ethernet™ protocol n n n n n n n n n
BACnet™ MS/TP protocol n n n n n n n n n
HTTP/FTP/SNMP protocol n n n n n n n n n
CANbus protocol n n n n n n n n
MP-BUS Belimo n n n n n n n l
Ready for modem, modem GSM, SMS l l l l l l l l l
Max. no. of analogue inputs 5 8 10 8 10 6 8 4 8
PT1000 inputs 2 2 4 2 4
0 to 10 Vdc inputs 3 6 6 6 6
0 to 1 Vdc inputs 3 6 6 6 6 4 4 2 4
4 to 20 mA or 0 to 20 mA inputs 3 6 6 6 6 4 4 2 4
NTC inputs 5 8 10 8 10 6 8 4 8
0 to 5 Vdc ratiometric inputs 3 6 6 6 6 4 4 4
Select AIN via software l l l l l l
Select AIN via dipswitch l l l
Max. no. of digital inputs 8 14 18 14 14 8 14 6 12
24 Vac/Vdc inputs 8 14 18 14 14 8 14 12
230 Vac/Vdc inputs 2 4 2 2 8 2 2
Voltage-free contact inputs 2 2 4 2 4 2 2 6
Max. no. of analogue outputs 4 4 6 4 4 4 4 3 2
0 to 10 Vdc outputs 4 4 6 4 4 2 2 2 2
PWM outputs (phase control) 2 2 1
Max. no. of digital outputs 8 13 18 29 27 8 13 5 13
SPST relay outputs 7 10 13 26 24 7 10 4 10
SPDT relay outputs 1 3 5 3 3 1 3 1 3
Max. no. of SSR outputs 2 4 6 6 6 2 4 2
48 Vdc power supply n n n n n n n n
l standard - n optional

15
E242824

POCC IT.AИ50.B09036

pCO sistema: unit terminals


The structure and the modularity of the Design & technology Performance at competitive costs
pGD family displays always ensure the right The pGD2-pGD3 series interfaces represent The pGD0 and pGD1 series is the first family of
solution for different requirements in terms of the most high-tech CAREL product offering interfaces with graphic LCD to be designed
performance, cost and appearance. in this area. for the pCO sistema controllers.
The 5.7” touchscreen display with 1/4 VGA The interfaces offer great versatility and
The pGD2-pGD3 series is designed for high resolution, and the 32-bit microprocessor extensive customisation possibilities, while
level applications that require touchscreen allow the management of graphic objects maintaining a high aesthetic standard.
technology combined with an elegant measuring up to 320x240 pixels, animated When designing these instruments,
design. icons, non-proportional fonts in Unicode CAREL focussed special attention on the
format, alarm logs, graphs showing the trend simplicity of programming and the quality of
The pGD0-pGD1 series is focused on of the values in the application, with 256 performance.
applications that require a good compromise colour definition. pGD0 and pGD1 manage graphics with
between performance, competitiveness and The touchscreen function helps the end user 120x32 pixel and 132x64 pixel resolution
appearance. move easily around more complex system respectively, and can display graphic symbols
diagrams, without losing the overall view, of different sizes and in the main international
The pLD series (programmable LED display) thanks the immediate and user-friendly alphabets, such as Greek, Chinese, Cyrillic and
is ideal for applications where the main navigation scheme. Scandinavian languages.
requirements of the user interface are The interface system is completed by a pGD0 is completely compatible with the
reductions in costs and the space required for keypad on the side of the display. software developed for the CAREL 4x20 user
installation. The pGD2 and pGD3 also provide more interfaces.
demanding manufacturers in the HVAC/R
market various possibilities for product
customisation and differentiation.
Its attractive and modern design make the
user interface also suitable for residential
applications.
Design & technology: graphic touchscreen user interface
PGD2*: black & white graphic touchscreen display
PGD3*: colour graphic touchscreen display
pGD2 and pGD3 sare two extremely high-tech pGD2 and pGD3 can be connected to Technical specifications
user interfaces, featuring a 5.7” touchscreen external keypad modules, thus offering more Power supply: 24 Vac ±15%, 50/60Hz
display with 1/4 VGA resolution, and a 32- demanding manufacturers in the HVAC/R or 30 Vdc ± 25%
bit RISC microprocessor that allows the market various possibilities for customisation Power input: 20 VA or 10 W
Operating conditions:
management of complex graphic images (up and differentiation.
• PGD2: 0T50 °C, 0 to 85% rH non-condensing;
to 320x240 pixels in size and with up to 256 The higher technological content is also • PGD3: 0T45 °C, 0 to 85% rH non-condensing
colours), animated icons, non-proportional expressed by the appearance of this device, Storage conditions:
fonts in Unicode format, graphs of the alarm designed to exploit the wide screen and -10T70 °C, 0 to 85% rH non-condensing
trends, temperature, humidity, pressure the shape that can be easily adapted to any Installation: wall & flush mounted
Index of protection: IP40
values and air speed. installation (on board the unit or in the room).
For lower-end applications, the black and
The touchscreen function makes it easy white version is available, which still supports
for the user to manage more complex the same functions as the colour version.
installation diagrams, without losing the
overall view of the installation, as well as
ensuring that the pages can be browsed
in a fast and straightforward manner, thus
reducing the use of instruction manuals. A
keypad on the side of the display can be used
in all applications where the touchscreen is
not the preferred solution.

Flush mount Wall mounted Dimensions (mm)


flush mount wall mounted
127.5
148

40.5
221 58 56.3
17
pGD1 white
The pGD1 terminals are now also available in the
new version with white LED backlighting. The
hardware and software features are identical to the
models with green backlighting

Performance and competitive costs: semi-graphic LCDs


PGD0*: semi-graphic LCD, 120x32
PGD1*: semi-graphic LCD, 132x64
The new CAREL proposal in terms of the pCO CAREL products, offering more demanding
sistema user interfaces is the innovative series customers several customisation possibilities
of terminals designed with graphic LCDs so as at affordable costs even for limited quantities.
to offer greater versatility and customisation
options. Technical specifications
When designing these terminals, CAREL Power supply: from power board via telephone
focussed special attention on the simplicity cable (code S90CONN00*) or from external source
of programming and the quality of 18 to 30 Vdc via TCONN6J000
Power input:
performance, while maintaining a high • PGD1: 1.2 W;
aesthetic standard. • PGD0: 0.8 W Touchscreen
Operating conditions: The touchscreen function provides a user-friendly
The display recalls the shape and the -20T60 °C, <90% rH non-condensing and simple method for browsing the various pages,
dimensions of the already existing 20x4 Storage conditions: thus helping the end user have a good overall
-30T70 °C, <90% rH non-condensing view of the units or the area managed by the pCO
display, yet features graphic representation on Index of protection: sistema family programmable controllers
120x32 pixels (PGD0* version). • IP65 when flush mounted;
The “large” version, 132x64 pixels, is also • IP40 when wall mounted.
available, code PGD1*.
PGD0-1* can display graphic symbols of
various sizes and the main international
alphabets.
The PGD0-1* also respond to the logic of
flexibility and ease of customisation that
is the basis for the design of this series of

Flush mount Dimensioni (mm)


127
PGD1* display flush mount wall
69
IP65
dimensions mounted
The high index of protection (IP65) and the wide
range of operating temperatures (-20T60) ensure a
high standard of safety against the elements.
82

67

Wall mounted The different assembly solutions (wall or flush


mounting), the plastic frame and the customisable
glass ensure flexibility and reduced costs, even for
18 minimum quantities.

156 30 31
The entry level solution
PLD*: LED display with buttons

For all those applications where the cost and Technical specifications
compact dimensions represent important Power supply: from power board via telephone
aspects of the application, CAREL offers the cable (code S90CONN00*) or from external source
18 to 30 Vdc via TCONN6J000
pLD terminal (programmable LED display) in
Power input: 0.8 W
the small and large sizes, with 3 and 4 digit Operating conditions:
display respectively. -20T60 °C, <90% rH non cond.
Storage conditions:
The ease of customisation of the pLD and -20T70 °C, <90% rH non cond.
Index of protection:
the programmability using the EasyTools
• IP65 when flush mounted;
environment guarantee a competitive • IP40 when wall mounted.
solution.

In addition, as the pLD terminal is connected


to the tLAN port, the use of this terminal does
not however not preclude the possibility to
connect another pGD family terminal (e.g.
remote terminal) to the pLAN port (in this
case, the two displays cannot operate at the
same time).

Flush mount with Dimensions (mm)


fastening from front
28,5
36

71x29

81 35
42
28,5
36

167 22
31

138,5x29

19
Models
Specifications pGD 3
pGD 2
pGD1 pGD0 pLD pAD
Resolution 320x240 320x240 132x64 120x32 3-4 digit -
Type of LCD STN STN FSTN FSTN LED segments LCD icons

green LEDs/
Backlighting fluorescent light blue LEDs green LEDs green LEDs green LEDs
white LEDs

Buzzer l l n n l l
Colour 256 colori monocromatico - - - -
depending on depending on
Number of rows 8 4 - -
font size font size
depending on depending on
Number of columns 22 20 - -
font size font size
Touchscreen l l - - - -
Index of protection IP40 IP40 IP65 IP65 IP65 IP30
Panel installation l l l l l -
Wall mounting l l l l - l
Operating conditions 0T45 °C 0T50 °C -20T60 °C -20T60 °C -20T60 °C 0T50 °C
Oriental language capacity l l l l - -
Bold, italic, underline l l - - - -
Scalable fonts l l - - - -
Programmable icons l l l l - -
Animated icons l l - - - -
Graphs l l - - - -
pLAN l l l l - l
RS485 (CAREL/Modbus) - - - - - l
tLAN - - - - l -
Built-in temperature /humidity
- - - - - l
sensors
External membrane keypad l l l l - -
Available in pCOI plastic case - - l l - -
l on pLAN
Used with pCO3 l l l l ®
§ on Field Bus
l on pLAN
Used with pCO1 l l l l ®
§ on Field Bus
l on pLAN
Used with pCOC - - l l -
§ on Field Bus
l on pLAN
Used with pCOXS ° ° l l l
§ on Field Bus
l default
n as standard with version in pGDI plastic case, or models PGD0000*Z0 & PGD1000*Z0
° 1+1 MB version
® with PCO100TLN0 optional board on FieldBus serial port
§ with PCO100FD10 optional board on FieldBus serial port
Note

21
pCO sistema: room terminals, wireless version
and serial version
easy way is the first completely wireless easy way is an advantageous solution in • the now mature ZigBee™ standard
CAREL solution for the management of terms of: technology used for wireless
ambient comfort (temperature and humidity) • flexibility: possibility to manage flexible communication ensures a high degree of
in buildings. spaces very simply, i.e. the reorganisation of security in the exchange of data;
It guarantees energy saving and optimisation a supermarket or office, without having an • Mesh layout between access point and
of the entire system. impact on the communication network; repeater
Ideal for air-source systems (roof-top units, • simple retrofit installation in historic or
air handling units), they can be adapted to prestige buildings that do not have raised
any type of application (underfloor heating, floors or false ceilings;
industrial monitoring,…). • lower installation and running costs;
• simple commissioning/service;
The system is made up of: • integration with the more commonly-used
• easy set: an innovative wireless terminal Building Management Systems (BMS);
with built in temperature and humidity • specific control of individual zones (energy
sensors. saving); wp

• easy read: wireless temperature and


humidity sensors.
• access point: RS485 to ZigBee™ gateway,
used to gather the information from easy read

the terminals and sensors and send it


to a master supervisor (pCO controller,
PlantVisorPRO or PlantWatchPRO).
• repeater: ZigBee™ to ZigBee™ device that
repeats the radio signals so as to allow
greater distance between the access point
and the terminals/sensors.
easy set easy read access point
EW00T***00 EW00S**000 EW00AB2020

The easy set terminal with built-in The easy read sensor measures the ambient The access point is a fundamental
temperature and humidity sensors allows the temperature and humidity. component of the easy way ARIA system.
user to change a number of settings so as to The sensor, white or black depending on ram, It acquires the data from the terminals
improve ambient comfort, such as ON/OFF, can be rested on a shelf or table or fastened and sensors (up to 60) and relays it to
set point, operating mode, time bands,… to the wall using the plastic support supplied. a supervisory system (PlantWatchPRO,
The terminal, white or black depending on PlantVisorPRO) or a pCO device, which then
requirements, can be rested on a shelf or uses such data to control the air-conditioning
table or fastened to the wall using the plastic Technical specifications unit.
support supplied. Power supply: SAFT LS 14500 lithium battery;
Power input: max. 100 mW Technical specifications
Technical specifications Operating conditions: Power supply:
0T50°C, <80% rH non-condensing
Power supply: SAFT LS 14500 lithium battery • 24 V~ ±10% (class 2 from power line)
Storage conditions: • 24 V~ ±10% -15% 2VA (class 2 safety transf.);
Power input: max. 130 mW -20T70°C, <80% rH non-condensing
Operating conditions: Power input: 1 VA
Index of protection: IP20
0T50°C, <80% rH non-condensing Operating conditions: 0T50°C, <80% UR non-
Storage conditions: condensing
-20T70°C, <80% rH non-condensing Storage conditions:
Index of protection: IP20 -20T70°C, <80% UR non-condensing
Index of protection: IP55 The index of protection
is only ensured if a single cable is used with an
outside diameter less than 8 mm

Wall mounted Dimensions (mm) Dimensions (mm)

13
190
78.5

102

70
108

121.55 42.5

40 50
94
23
E242824

repeater Room terminal, serial


version
EW00RB*02* ADP*

The repeater relays the ZigBee signals so as pAD (pCO Ambient Display) is the latest
to achieve greater distances between the member of the pCO sistema family of
terminals/sensors and the access points. displays. pAD is an icon-based LCD terminal
for wall-mounting in the room. Available
Technical specifications in two models (with temperature sensor or
Power supply: temperature and humidity sensors).
• 24 V~ ±10% (class 2 from power line) pAD can be connected to the pLAN or
• 24 V~ ±10% -15% 2VA (class 2 safety transf.); FieldBus RS485 port, depending on the
Power input: 1 VA
Operating conditions: 0T50°C, <80% rH
model. The clock as standard for the
non-condensing management of time bands, and the
Storage conditions: appealing design make this display ideal for
-20T70°C, <80% rH non-condensing residential or commercial applications.
Index of protection: IP55 The index of protection
is only ensured if a single cable is used with an
outside diameter less than 8 mm
Technical specifications
Power supply (as per EN60730-1):
24 Vac ±15 %, 50/60 Hz 70 mA 1.5 VA or 31 Vdc ±
29 % 70 mA
Power input: max 1 watt
Operating conditions:
0T50 °C; 10 to 85% rH non-condensing.
Storage conditions:
-20T70 °C; 0 to 85 % rH non-condensing.
Index of protection: IP30;

Dimensions (mm) Dimensions (mm)

13
190
86
102

aria
70
108

135 30
40 50
94
Models
EW00T* EW00S* EW00AB2020 EW00RB2020 ADP*
Specifications easy set easy read access point ripetitore pAD

Built-in temperature sensor l l - - l


Built-in humidity sensor n n - - n
Type of LCD LCD with icons - - - LCD with icons
Backlighting - - - - Green LED
black
black/negative or
Case / display colour or black black white
white/positive
white
Index of protection IP20 IP20 IP55 IP55 IP30
Desktop installation l l - - -
Wall mounting l l l l l
Buzzer - - - - l
Operating conditions 0T50 °C 0T50 °C 0T50 °C 0T50 °C 0T50 °C
l to terminals/
CAREL protocol over ZigBee™ l l l -
sensors/repeaters
CAREL slave protocol over RS485 - - l - l
Modbus slave protocol over RS485 - - - - l
pLAN - - - - l
100m outdoors
100m outdoors 100m outdoors 100m outdoors
50m indoors with
50m indoors with 50m indoors with 50m indoors with
ZigBee distance visibility on access -
visibility on access on access point/ on terminals/
point/terminals-
point/repeater repeater sensors/repeaters
sensors
100m outdoors
50m indoors 1 km FieldBus
RS485 distance - with visibility on RS485
terminals/sensors/ 500m pLAN
repeaters
60 for each access 60 for each access 8 for each access 30 pLAN
Maximum number of devices 15 on RS485 serial
point point point 200 RS485
Used with pCO3 /pCO1 l l l l l
Used with pCOC /pCOXS - - - - pLAN only
l as standard
n optional

25
1tool
1tool is the new development tool for the Connectivity Documents
CAREL programmable controller platform. CAREL, as well as offering its customers high The tool creates all the main documents
It features five different environments quality and reliable products, has always relating to the application, such as the list of
available to the designer for managing all paid special attention to the requirement I/Os, list of parameters, supervisor and alarm
phases of the application program: from of OEMs operating in the HVAC/R sector to tables. In this way, the developer can simply
design to testing and debugging and right up interface the pCO sistema controllers with and quickly source the essential information
to commissioning in the field. the most commonly-used BMS (Building required to create the instruction manual for
The fundamental aspect of this tool is Management Systems). For the designer, the application.
integration: all the environments are linked in fact, it has become standard to offer
together to best support development of the software applications that can interface Information in real time
application program. with the most common protocols. Using Using the “Really Simple Syndication” system,
Indeed, each environment is dedicated to 1tool, interfacing with the main BMS, such as currently one of the most popular formats
the development of a specific function and Modbus®, LonWorks® and BACnet™ can be for distributing information on the Web,
interacts with the other environments so as to implemented simply in the design phase. the 1tool developer can be kept constantly
ensure the designer: informed of the latest news and updates
• greater reliability, thanks to the real time Backward compatibility published on the CAREL site.
error notification in the design phase; During the development of 1tool, CAREL
• a reduction in development times using the focused special attention on ensuring that
new functions available, above all the new customers who have developed applications
libraries of functional modules; using EasyTools can exploit the work done in
• flexibility in terms of software customisation. terms of the software developed until now.
Using the Migration Wizard, a plug-in
All these features, new graphics and available in the 1tool package, applications
userfriendliness make 1tool an excellent developed in EasyTools can be converted
product that responds to a variety of needs safely and completely, thus protecting their
for HVAC/R applications. prior work.
Libraries of modules Simulation of the application pCO Manager
The libraries of functional modules represent Using the Simulation Editor, one of the pCO Manager is the new 1tool environment
one of the main new features of 1tool. The five 1tool environments, the applications that assists the user in the configuration and
modules are functional blocks made up developed can be tested quickly and setup of the HVAC/R unit.
of control algorithms and user interfaces. reliably. The new environment simulates the Available in two versions, integrated in
The designer can thus, with a simple “click”, control algorithm and the corresponding 1tool and stand-alone, it allows the user to
import the desired algorithm and all the user interface in detail, using new and more configure the unit parameters quickly and
corresponding user interfaces into the powerful functions when compared to the safely, and then test the actual application
application, saving a significant amount of previous EasyTools. Firstly, the designer can using the serial connection between the
development time. apply different types of simulation, from controller on the unit and the PC.
To best support its customers, CAREL provides continuous execution of the application Security in controlling the parameters is
libraries of functional modules designed for to step-by-step execution of the various ensured by different access profiles, each
the various different HVAC/R applications. functional blocks making up the algorithm. with different restrictions based on the type
Users can also convert their own specific During simulation, furthermore, the input and of user.
algorithms into reusable modules, making output values of the various functional blocks Finally, remote monitoring is guaranteed by
the development of subsequent projects can be displayed in real time. Finally, the use the connection via modem (PSTN or GSM).
faster and more secure, being based on of break-points allows faster debugging of
consolidated logic. the application being developed.

User interface Distributed intelligence


Mask Editor is the 1tool environment Net Editor is the environment that links
designed for the simplified management together the various elements in the pCO
of the user interface. With a language that sistema (programmable controllers, terminals
is part graphic-based and part text-driven, and electronic valve drivers) in the pLAN
the user interface of the application can be network. This environment can be used to
completely customised. define the structure of the network in graphic
The environment is orientated around the mode, establishing how many and which
multi-language management of the project, units are present and what information each
so as to respond to the increasing need in of these will exchange with the others. In this
HVAC/R to simply manage all the various way, each pCO controller will both control
languages of the application. the connected devices and at the same
The functions available in the environment time exchange information with the other
(implementation of texts, images, animated controllers in the network, so as to ensure
icons,…), are managed using simple optimum coordination of the climate control
graphic objects, making the tool easy and system or manage specific situations, such as
straightforward to use. alarms.

27
t
tLAN

EVD4*

PWM

µC 2

RS485/
Modbus

modules based

modules based

pCO sistema software applications


Air-conditioning applications play a primary Advantages
role in the range of the CAREL solutions.
Modularity
These programs, developed with the With the pCO sistema boards the user can
EasyTools System, allow the pCO family choose between different sizes: Extra Small,
programmable controllers to operate using Small, Medium, Large and Extra Large, with a
different logic according to the unit being different number of inputs and outputs.
controlled (air-conditioning units, roof-top
units, chillers, shelters). Hardware key
The application software can be loaded onto Ground source heat pumps
Thanks to the pLAN connection, some
the boards using a hardware key, which is also
programs feature the possibility of using The first complete integrated electronic solution
suitable for saving the alarms and logs easily for managing ground source heat pumps, for
more than one board for the same unit, if
and quickly. residential applications and swimming pools,
the number of I/O is not sufficient, or for the
ensuring energy saving and optimising the
rotation of a series of units. management of the entire system.
BMS
Various solutions are available so as to adapt to the
The pCO sistema controllers can be interfaced
The pCO sistema control boards feature possible levels of integration between the heat
to BMS using Modbus®, BACnet™, LonWorks®, generator and the system.
the multi-language function and a direct
TREND and other protocols, by adding plug-
connection, or connection using an optional
in communication boards. Main functions:
board to BMS.
• control of the water and ambient set point;
Flexibility • home heating or domestic hot water;
Flexibility is further guaranteed by the • outside temperature compensation;
different sizes of the boards CAREL standards have been designed and • high efficiency ensured by the use of the
developed with the aim of covering the electronic expansion valve;
greatest possible number of requirements. • dedicated room terminal;
• management of tandem compressors.
Control solutions for chillers Control solutions for precision Control solutions for roof-top units
air-conditioners Standard application programs for managing the
Standard application programs for managing air/
water or water/water chillers, with tandem scroll Standard application programs for either direct temperature and humidity in roof-top units with
compressors, semi-hermetic compressors or screw expansion or water-cooled air-conditioning units, two circuits and four compressors.
compressors featuring continuous or stepped with control of the condenser, a built-in or external The free cooling and free heating functions allow
capacity control. humidifier, and electronic expansion valves. energy savings by exploiting the temperature of
The maximum configuration includes 8 hermetic or The maximum configuration features 2 valves or 2 the outside air.
semi-hermetic compressors or 2 screw compressors compressors. The maximum configuration features 2 capacity-
for each unit, with a limit of 4 units. A local network can be used to connect up to controlled or 4 hermetic compressors, 2 heaters,
Based on the type of compressors, various pCO 8 units, for centralised alarms or to balance the and a built-in or external humidifier.
sistema controllers can be used to create the best operating hours. Connection is available to the leading BMS, and
configuration in terms of I/Os. Connection is available to the leading BMS, and SMS messages can be sent and received to and
The condenser fans can also be managed, with SMS messages can be sent and received to and from mobile phones using a GSM modem.
stepped or modulating control, using the CAREL from mobile phones using a GSM modem. The alarm and event log is saved to the memory
FCS. The alarm and event log is saved to the memory expansion and can be viewed on the LCD display or
As well as connection to the most commonly used expansion and can be viewed on the LCD display or from a PC with an RS485 connection.
BMS, SMS messages can also be sent and received from a PC with an RS485 connection.
via a GSM modem to and from mobile phones

Control solutions for shelter Control solutions for hydronic Control solutions for AHUs in
air-conditioners systems: area controller supermarkets
Standard application programs for managing Standard application programs for the control Standard application programs for the control of air
individual and multiple shelter units (max. 4), of hydronic systems, such as fan coils, cassette handling units.
for mobile telephone applications and use in units, AHUs, chillers and heat pumps. These These manage all the cooling, heating,
prefabricated buildings. As well as managing applications envisage different architecture for humidification, dehumidification and post-heating
compressors, fans and heaters, the outside air communication between the different devices, functions, as well as freecooling, enthalpy control,
damper can also be controlled for freecooling. In increasing performance and optimising running set point compensation, heat recovery and air
addition, the speed of the condenser fans can also costs. By analysing the climatic conditions in the change. The fans, air filters and external devices
be controlled. different environments (heating/cooling), the (refrigeration units) are protected by a complete
Complete alarm functions are managed, to ensure chillers, heat pumps or boilers for the production of alarm management system. In addition, the fan
maximum safety and security in the event of break- cold or hot water can be activated, the temperature speed can be controlled by inverter, so as to
ins, fires and power failures. Connection is available in the loops controlled using modulating valves maintain a constant outlet and return pressure
to the main BMS, and SMS messages can be sent and circulating pumps, the set point of the water in systems with variable flow-rate, optimising
and received to and from mobile phones using a adapted to actual needs or based on time bands. the consumption of energy. Different versions
GSM modem. The alarm and event log is saved to The pGD user interface, now available in the 256- of display are used to read the data both on the
the memory expansion and can be viewed on the colour version with touchscreen, interactively unit and from a distance. All the parameters can
LCD display or from a PC with an RS485 connection. displays the layout of the different environments be modified and are protected by three levels of
All the parameters can be modified and are and control points, offering a powerful and flexible password: user, installer and manufacturer. The
protected by three levels of password: user, installer system with maximum simplicity for the user. application can be integrated into the PlantVisor
and manufacturer. The pCO, finally, centralises the data from the or PlantWatch supervisory system by RS485 serial
terminal units and communicates using the main connection, and can also interface to the Modbus®
communication standards available on the market. protocol.

29
Parametric controllers

CAREL continues to focus its efforts on searching


for increasingly advanced control solutions
for HVAC/R applications. Specific commitment
is dedicated to parametric controllers, which
provide the user a powerful and flexible
instrument. Indeed, starting from extremely
simple control strategies the user can, by
modifying just a few parameters, adopt control
algorithms that are much more sophisticated and
innovative, based on the state-of-the-art in the
air-conditioning sector.

The flexibility of the controllers has become


increasingly accessible due to the introduction
of new software tools for programming the
controllers directly from a personal computer.

Simple installation is also an important factor,


both as regards assembly and wiring, using
standard templates and quick connectors.

Finally, all parametric controllers can interface


with both CAREL supervisory systems and open
supervisory systems.

Integrated Control Solutions & Energy Savings


E198839

POCC IT.AИ50.B09036

µC sistema
µC sistema is the result of CAREL’s decades’ Main functions • send alarms by SMS;
long experience in the design and production • proportional water/air return and outlet • autotuning;
of parametric controllers for HVAC units. µC control with timed logic; • self-diagnostics;
sistema is made up of parametric controllers, • P+I control; • automatic changeover;
in both the panel mounted and DIN rail • stepped control in each circuit; • smart defrost;
versions, user interfaces, both local and • condenser/evaporator control; • programming key.
remote, communication interfaces, input/ • part-winding management;
output expansions and electronic expansion • solenoid valve control and pump down Devices controlled
valve drivers. management; • compressors;
Everything the OEM needs to operate in the • sliding defrost in HP mode; • condenser fans;
HVAC/R sector with a flexible, economical • electric heating step as independent • reversing valve;
and high performance control system. A wide antifreeze support on the evaporator; • water circulating pump or outlet fan (air-air);
range of applications can be customised by • control and warnings on component • antifreeze heater;
setting specific parameters, for chiller/HP operating hours; • alarm signal device;
appliances: air/water, water/water, air/air • part load operation for high pressure in • electronic expansion valve;
and roof-top units, up to two circuits, with a chiller mode; • air damper (roof-top units).
maximum of 3 compressors per circuit. • fan on when starting with high outside
temperatures; Options
• stop compressors for low outside • RS485, LON, RS232 serial board for modem;
Advantages temperature values; • programming key;
• extremely compact dimensions; • part load operation for low pressure (HP); • fan speed controllers, both single-phase
• possibility to connect to a remote terminal; • low noise in chiller and HP mode; and three-phase;
• high reliability; • set point variation and ON/OFF from time • driver for electronic expansion valves;
• management of electronic expansion band; • I/O expansion;
valves; • electronic expansion valve driver • ratiometric pressure probes.
• ergonomic and high efficiency display with management;
icons; • event logging: alarms with FIFO logic;
• simple wiring (new tLAN serial network); • data logging of evaporation and
• modular architecture. condensing temperature and pressure (last
100 alarms);
• smart key - download data logs to PC
µC3: control of single and two-circuit units with up to 6 compressors
MCH3*

The µC3 series is the top of the µC range. manage roof-top units with and without can be saved, along with the main values
It has been designed to satisfy the most freecooling based on the temperature controlled.
demanding and important manufacturers or the enthalpy. Using an optional RS485
in the sector who require increasingly high communication board, µC3 can be interfaced
performance and competitive products. µC3 with the CAREL PlantVisor supervisory Technical specifications
can be installed with or without the DIN rail system, or alternatively, using the embedded Power supply: 24 Vac (±15%) 50/60 Hz
case, the wiring system is plug-in wit Molex® Modbus® RTU or LonWorks™ protocol, & 22 to 38 Vdc
connectors. The case guarantees a high index ensures open connectivity to third-party BMS Power input: 35 VA or 14 W
Operating conditions:
of protection, reduces the risk of electrostatic systems. -10T55 °C <90% rH non-condensing
discharges and reduces the assembly times Storage conditions:
for the entire system. Furthermore, to ensure greater safety and -20T70 °C <90% rH non-condensing
simpler maintenance and monitoring of Analogue inputs: 10 (2 - 0 to 5 Vdc or NTC,
µC3 can manage up to six hermetic the air-conditioning systems, µC3, using the 2 - 0 to 5 Vdc or NTC, 5 NTC, 1 - 4 to 20 mA)
Digital inputs: 18 with voltage-free contacts
compressors or two semi-hermetic optional RS232 board, can receive and send Analogue outputs: 6 (4 - 0 to 10 Vdc, 2 PWM)
compressors in a maximum of 2 circuits, SMS messages via a GSM modem. µC3 has a Digital outputs: 14
with the possibility to control the electronic built-in tLAN port for the connection of the Installation: DIN rail or panel
expansion valve. With the large number of local LED terminal and an RS485 port for the Index of protection:
inputs and outputs, it can completely control electronic expansion valve driver. The pGD0 • IP20 (with case);
• IP00 (without).
air/water units, chillers and heat pumps, remote terminal can be connected as an
water/water units with reversal on the gas option.
and water circuit, air- and water-cooled
condensing units with and without reverse The optional real time clock and large backup
cycle, and air/air heat pumps. It can also memory mean that the last 100 active alarms

DIN rail mount Dimensions (mm)


110

227.5 60
18 DIN modules
33
μGEO: controller for ground source heat pumps μC2 SE: control of single
with one circuit and 1/2 compressors and two-circuit units with
up to 4 compressors
MCH2****4* + MCH2****6* MCH200003*

µGEO is the parametric solution for the Technical specifications μC2 SE represents the technological evolution
complete control of single circuit heat pumps Power supply: 24 Vac, –15 to 10 %; 50/60 Hz of the μC2 series. All the μC2 SE series
with one or two compressors, managing the Power input: 3W controllers in fact feature microprocessors
production of domestic hot water and hot or Operating conditions: with RISC technology and optional real
-10T55 °C - humidity <90% rH non-condensing
cold water for the heating or cooling system, Storage conditions:
time clock, ensuring top-of-the-range
based on the priority defined by the user. -10T70 °C - humidity 80% rH non-condensing performance and user friendliness. The μC2
Digital inputs ID1 to ID10: SE series is available in the panel mounting
µGEO is especially suitable for geothermal • electrical standard: voltage-free contact; version, and the wiring is plug-in with Molex®,
applications, based on the control of the • closing current referred to earth: 5 mA; connectors, reducing dimensions, simplifying
• maximum closing resistance: 50 W
efficiency of the underground probe. Analogue inputs:
and speeding up installation.
• B1, B2, B3, B5, B6, B7: CAREL NTC temperature μC2 SE can manage up to four hermetic
Wiring is performed using Molex® plug- probes (10 kW at 25 °C); or two semi-hermetic compressors in a
in connectors, thus reducing space, and • the response time depends on the component maximum of two circuits, as well as one
speeding up and simplifying assembly. used, typical value 90 s; electronic valve driver per circuit.
• B4, B8: CAREL 0 to 5 Vdc ratiometric pressure
probes or voltage-free contact
Optimum management of air/water and
Index of protection: front panel IP55 water/water chillers/HPs, air- and water-
cooled condensers, direct air/air units and
heat pumps, roof-top units with freecooling
by temperature.

Flush mount Dimensions (mm) Flush mount


33

comp

75
x100
PRG
mute
110

Sel

comp

DIN rail mount


x100
PRG
mute

Sel

70 60
64
74
μC2: control of single and two-circuit units with up to
4 compressors

Technical specifications MCH200000*, MCH200001*, MCH200002* valve and independent management of the
Power supply: 24 Vac (-15 to 10%), 50/60 Hz condenser and defrost functions.
Power input: 3 W μC2 is the new CAREL controller with compact
Operating conditions: dimensions for the management of chillers Technical specifications
-10T55 °C, <90% rH non-condensing and heat pumps with up to two compressors Power supply: 24 Vac (-15 to 10%), 50/60 Hz
Storage conditions:
or one semi-hermetic compressor. μC2 also Power input: 3 W
-20T70 °C, <90% rH non-condensing
includes a model featuring DIN rail mounting. Operating conditions:
Analogue inputs: 4 (3 NTC inputs & one input
Air/air, air/water, water/water or condensing -10T55 °C, <90% rH non-condensing
configurable as NTC/ratiometric pressure probe/
Storage conditions:
digital input) units with reversal on the refrigerant or water
-20T70 °C, <90% rH non-condensing
Digital inputs: 5 from voltage-free contact circuit can all be controlled. With 4 inputs for Analogue inputs: 4 (3 NTC inputs & one input
Analogue outputs: 1 PWM modulating output
the probes, the μC2 can perform advanced configurable as NTC/ratiometric pressure probe/
Digital outputs: 5 relays with NO contacts 250 Vac
functions such as defrost control, energy digital input)
3 A res. 2 A
saving and compensation. In addition, it can Digital inputs: 5 from voltage-free contact
Installation: flush mount
Analogue outputs: 1 PWM modulating output
Index of protection: front panel IP55 be connected to an expansion board via
Digital outputs: 5 relays with NO contacts 250 Vac
the innovative tLAN network, allowing the 3 A res. 2 A
management of up to 4 hermetic or 2 semi- Installation: flush mount or DIN rail
hermetic compressors in two circuits, as well Index of protection: front panel IP55
as one electronic valve driver per circuit.
The expansion board has the same number of
inputs and outputs as the μC2 and as a result
can completely control a second circuit. This
can have up to two hermetic compressors or
one semi-hermetic compressor, an electronic

Dimensions (mm) Flush mount Dimensions (mm)


µC2 µC2 DIN
71
33

33

29

75
comp

x100
PRG

75
mute
110

Sel

DIN rail mount

64 64
74 72 70 60
35
Accessories and options

µC3 µC2SE µC3 µC2SE


µC3 µC2SE
µC2 µGEO µC2 µGEO
µC2 µGEO

Semi-graphic interface (PGD0*) µAM terminal (ADE*) Supernode (SNM0000ES0)


Advanced user interface that can display symbols, µAM is a area controller for the simple and intuitive Used to integrate the µC2SE and the µAD into a
icons and the main international alphabets. management of the µe-dronic system. µAM can supervisor network (BACnet™, LON, Konnex, SNMP,
The 120x32 pixel graphic display ensures optimum manage a chiller plus 10 master fan coils, each HTTP, TREND,...).
management of the unit, displaying the status of all connected to up to 5 slaves. Automatic changeover
the components: compressors, valves, pumps, etc. of system operating mode based on requirements,
In addition, it also displays the various operating energy saving according to the load, coordination
modes (chiller, heat pump). of set points and centralised time bands are just µC3 µC2SE
The keypad can be used to simply access and some of the advantages provided by this product.
modify all the unit parameters, making it an µC2 µGEO
excellent service tool.
RS485 serial board for μC2 (MCH2004850)
Used to interface the µC2 flush-mount version to an
RS485 supervisory network or the remote terminal.
µC3 µC2SE

µC2 µGEO
µC 3
µC SE
2
Fan ON/OFF control module (CONVONOFF0)
µC 2
µGEO This manages the condenser fans in ON/OFF mode. µC3 µC2SE
The control relay has contacts rated to 10 A at
µC2 µGEO
pLD large terminal (PLD*) 250Vac in AC1 (1/3 HP inductive).
CAREL offers a competitive solution for all RS485 serial board for supervisor
applications where costs need to be reduced and (MCH200TSV0)
limited space is available for installing the terminal. Used to connect, via a remote terminal, to an RS485
The pLD large terminal has 4 digits, 8 buttons and supervisory system.
8 LEDs for indicating alarms and unit status. This
terminal displays the main variables and can be
µC3 µC2SE
used to access the essential unit configuration
parameters. µC2 µGEO

µC3 µC2SE
Fan 0 to 10 V control module (CONV0/10A0)
This module converts the PWM signal sent by the µC2 µGEO
µC3 µC2SE corresponding relay on the controller to a standard
0 to 10 V (or 4 to 20 mA) signal. Fan speed controllers (MCHRTF*)
µC2 µGEO These devices modulate the power delivered to a
generic load according to the principle of phase
Remote terminal cutting.
(MCH200TP00 - MCH200TW00) These have been especially developed to receive
MCH2**T is a sophisticated graphic LCD for panel the control signal from CAREL controllers (Pulse
mounting, installation on the unit, or remote Width Modulation signal) in order to vary the speed
wall-mounting, for the complete control of the of the condenser fans based on the pressure or
unit. Access divided by level and complexity via µC3 µC2SE
temperature measured at the condenser coil; the
password, the management of the units by graphic µC2 µGEO models available can manage single-phase fans
icons and access to the complete list of parameters with currents of 2, 4, 6, 8 and 12 A at 230 Vac.
make the pGD0 an excellent hand-held instrument
Driver for electronic expansion valves
for servicing and setting up the unit.
(EVD*4*)
Controls the refrigerant superheat by managing
most of the electronic expansion valves with
stepper motors available on the market and
ratiometric pressure sensors, resident bypass
µC3 µC2SE algorithms and alternative control to superheat,
and features considerable configuration µC3 µC2SE
µC2 µGEO possibilities.
µC2 µGEO
µAD room terminal (ADM*)
Expansion board for second circuit (MCH2*2*)
µAD, an LCD with icons for remote wall-mounting
in the room as a simple user interface, with built-in I/O expansion board for managing the second
temperature or temperature plus humidity sensor circuit.
and time band management, for use in residential
or smaller commercial / services applications.
µC3 µC2SE
µC3 µC2SE
µC3 µC2SE µC2 µGEO
µC2 µGEO
µC2
µGEO
I/O board (MCH2*6*) Smart Key (PCOS00AKY0) Konnex board on BMS (PCOS00KXB0)
Dedicated I/O expansion board for µGEO. Used to download the logs saved on the µC3. The KNX technological standard is now widely used
in building automation and control for commercial
and residential use.
CAREL is member of the KNX Association
(www.knx.org).
µC3 µC2SE The CAREL Konnex board is compatible with all
µC2 µGEO KNX/EIB devices and can be installed on the BMS
µC3 µC2SE port on the pCO sistema or e-drofan controllers.
RS485 serial board for μC2 DIN (FCSER00000) The K-Set tool (available for download from ksa.
µC2 µGEO CAREL.com) is used to create an XML file for the
Used to interface the µC2 DIN rail version to an
Programming key (MCH300KYA0 & PSOPZKEY*) custom profiles.
RS485 supervisory network or the remote terminal.
The programming key allows the µC3 to be info: [email protected]
programmed quickly, even when not powered,
reducing the risk of making errors.
Versions are available with battery or external
power supply.
µC3 µC2SE

µC2 µGEO

RS485 serial board (PCOS004850) µC3 µC2SE


Used to interface directly to an RS485 network with
µC2 µGEO
optical isolation. The maximum baud rate available
is 19200 baud (settable via software).
TREND serial board (PCO100CLP0)
Provides communication with the TREND interface,
a commonly-used building management system in
English-speaking countries.
µC3 µC2SE
For orders and information contac
µC2 µGEO [email protected].

Clock board (PCO100CLK0)


Option used to manage the time and date
and provide RAM with battery backup for the
application program. µC3 µC2SE

µC2 µGEO

BACnet™ MSTP RS485 interface board


µC3 µC2SE
(PCO1000BA0)
µC2 µGEO Used to interface the pCO controllers with the
BACnet™ MSTP, protocol, an emerging standard in
LonWorks® serial board (PCO1000*F0) the HVAC industry.
Used to interface the controllers to a LonWorks® info: [email protected]
network. The type of interface on the LonWorks®
network side is FTT-10A 78 kbs (TP/FT-10). The baud
rate must be set to 4800.

µC3 µC2SE

µC2 µGEO

µC3 µC2SE Ethernet™ interface board (PCO1000WB0)


µC 2
µGEO Used to interface the pCO controllers with the
RS232 serial board (PCO100MDM0) BACnet™ Ethernet™, IP, SNMP V1, 2, 3, FTP & HTTP.
info: [email protected]
Used to interface the µC3 with a GSM modem for
sending and receiving SMS messages relating to
alarms and warnings.

37
OVERVIEW DRAWING

EVD*4*: BACnet™ MS/TP

electronic
status RS485

PGD0*: graphic MCH300KYA0: GNX


P1
+
P2

P3
RS485

display expansion parameter


valve driver programming key PCO1000BA0:
BACnet™ MSTP RS485
interface board
PLD: user terminal

start
PCO1000WB0: pCO Web
- Ethernet™/BACnet™
mode

interface board

PCOS00AKY0*: PCOS00AKC0*:
smart-key - smart-key USB
download key adapter for PC PCO10000F0:
LON board

PCO100CLK0:
clock board
PCO100CLP0:
TREND board
Probes
SPKT*: 4 to 20 mA pressure PCOS00KXB0: PCO100MDM0:
probe, 0 to 5 V pressure Konnex board modem board PCOS004850: RS485
transducers serial board

NTC/PT1000: temperature
probes

DIN

EVD*40*: MCH200002*: EVD*40*:


electronic I/O expansion electronic
expansion valve board for µC2 expansion valve
driver driver

PSOPZKEY*:
programming
key MCH200485*:
RS485 serial

Optional boards SPKT*: 0 to NTC: temperture


5 V pressure probes
etransducers

CAREL PV CAREL PV
supervisor/ supervisor/
CONVONOFF*: CONV0/10A0*: MCHRTF**A0: Modbus® RTU Modbus® RTU
PWM/digital PWM/analogue fan speed MCH2*T*: remote MCH2*TSV*:
converter converter controller terminal converter
OVERVIEW DRAWING

EVD*40*: MCH20000*: I/O EVD*40*:


electronic expansion board electronic
expansion valve for µC2 expansion valve
driver driver
Optional boards

PSOPZKEY*:
programming
key
CONVONOFF*:
PWM/digital
converter

CONV0/10A0*: CAREL PV
PWM/analogue supervisor/
converter Modbus® RTU
NTC/PT1000: sonde
di temperatura MCH200485:
remote
terminal
MCHRTF**A0: fan ADM* / ADE*: AD
speed controller and µAM terminal

SPKT*: sonde di
pressione 4…20 mA
- sonde raziometriche
0…5 V MCH2*T*: remote
terminal

CAREL PV
MCH2*TSV*: supervisor/
converter Modbus® RTU

for µC2SE only

MCH200485:
remote
terminal
ADM*: µAD
SNM0000ES0: terminal
supernode

BMS
PCOS004850: RS485 PCO1000BA0: status
BACnet™ MS/TP

P1 P2 P3
RS485

serial board BACnet™ MSTP RS485 GNX + – RS485

interface board

PCO100MDM0: PCO1000WB0: pCO Web


modem board - Ethernet™/BACnet™
interface board

PCOS00KXB0: Konnex PCO10000F0:


board LON board
CAREL PV
supervisor/
PCO100CLP0: Modbus® RTU
TREND board

39
Models
Hardware specifications µC 3
µC2 SE µC2 µC2 exp. µGEO
Real Time Clock l n - - n
EVD4* driver connection for E2V l l l l l
Programming key l l l - l
Built-in display - l n - l
Remote display l l l - l
I/O expansion - l l - l
Alarm log l l - - l
Logging of variable values l - - - -
CAREL - Modbus® RTU protocol l l l - l
RS485 connection n n n - n
RS232/SMS connection n - - - -
LON FTT10 connection n - - - -
Number of analogue inputs 10 4 4 4 4+4
Ratiometric inputs 2 1 1 1 1+1
4 to 20 mA inputs 1 - - - -
NTC inputs 7 3 3 3 3+3
Number of dig. inputs w/ voltage-free
18 5 5 5 5+5
contacts
Number of analogue outputs 6 1 1 1 1+1
0 to 10 V outputs 4 - - - -
PWM outputs 2 1 1 1 1+1
Number of digital outputs 14 5 5 5 5+5
SPST relay outputs 12 5 5 5 5+5
SPDT relay outputs 2 - - - -
Index of protection IP40 / IP00 IP65 IP65 / IP40 IP40 IP65
Power supply 24 Vac/Vdc 24 Vac 24 Vac - 24 Vac
Operating conditions -10T60 °C -10T55 °C -10T55 °C -10T55 °C -10T55 °C
DIN rail or open
Installation panel panel or DIN rail DIN rail panel + DIN rail
board

l standard - n opzionale
Models
Software specifications µC3 µC2 SE µC2 µGEO
Proportional control with timed logic water/air on return &
l l l l
outlet
P+I control l - - -
Step control for circuit 3 2 2 2
Condensing/evaporation pressure control 2 step or mod. 1 step or mod. 1 step or mod. 1 step or mod.
Part-winding l - - -
Solenoid valve control & pump down management l l (E2V only) - l (E2V only)
Sliding defrost in HP mode l l - l
Electric heater step as independent antifreeze support for
l (2) l (2) l (1) l
evaporator
Monitoring & signalling of component operating hours l l l l
Capacity control for high pressure in chiller mode l l l l
Fan on with high outside temperature when starting l l l l
Stop compressors with low outside temperatures l l - l
Capacity control for low pressure (HP) l l - l
Low noise in chiller & HP mode l l - l
Set point variation & ON/OFF from time bands l l - l
Management of drivers for electronic expansion valves l l l l
Event logging: alarms with FIFO logic l (200 alarms) l (25 alarms) - l (25 alarms)
Condensing/evaporation temperature & pressure data logging
l - - -
(last 7 days)
Smart key - download logs to PC l - - -
Send alarms via SMS l - - -
Autotuning l l - l
Self-diagnostics l l - l
Automatic changeover l l - l
Smart defrost l l - l
Programming key l l l l

l standard - n opzionale

41
POCC IT.AИ50.B09036

e-dronic
Integrated communication between chillers allows the network to reach a maximum of 99 fan multimaster e-drobus
and fan coils is an increasingly important coils, over a maximum distance of 1 km. One special application of the e-drobus system
requirement for the manufacturers of these integrated hybrid e-drobus uses the CANbus network to connect the
air-conditioning units; nonetheless, the master fan coils and the slaves on the same
The integrated hybrid e-drobus is a master/slave
communication line. The fan coils must be
market still does not offer suitable solutions. system that is ideal for installations that require a
configured as master or slave via software. This
CAREL has taken up the challenge of joining master in every zone, connected to a number of
type of configuration is used to effectively and
slaves to support the temperature control action of
and combining these two different elements, competitively manage flexible spaces, allowing
the master.
offering its customers a solution that is easy the layout of the network and the relationships
Typical applications are in homes in which the
to manage, ensures increased ambient between master and slaves to be configured simply
different zones (living room, bedroom, kitchen)
via software.
comfort and considerable energy saving. are managed by different master/slave systems.
CAREL thus presents e-dronic, a system of The integrated hybrid e-drobus system uses the
CANbus protocol for the connection between the
user interfaces, I/O boards and accessories for µe-dronic
master fan coils and the tLAN for the master/slave
the management and control of chiller/fan connection. µe-dronic is the typical solution for small
coil systems. This means that the optional CANbus board only installations (homes, shops, small offices) where the
e-dronic is compatible with the already needs to be installed where needed. chiller/HP can be controlled by a µC2SE controller.
The pCO controller manages both the chiller/HP Up to 10 master fan coils can be connected,
established pCO platform, and exploits its
and the fan coils, optimising comfort and running each with a maximum of 5 slaves, in an RS485
advantages in terms of flexibility. network managed by a simple zone controller.
costs. In this way, the chiller user terminal also acts
as an interface for the hydronic system. The new µAM controller coordinates the small
Hardware architecture hydronic installation using a common reference
extended hybrid e-drobus set point, defining the operating time bands and
Zone, standard and extended broadcast The hybrid e-drobus system can be enhanced coordinating the heating/cooling requests.
Zone broadcast is the typical solution for single and extended by adding a further pCO controller
offices and small shops that require a limited dedicated exclusively to the management of System design
number of fan coils per zone, and where the zones the fan coils. The chiller controller and the area CAREL presents e-droCAD, the software used to
do not necessarily need to communicate with controller exchange data via the pLAN, while design, check and cost an air-conditioning system
one another or with a centralised supervisory the fan coils are connected via the CANbus communication network based on the e-dronic
system. The tLAN network standard is used, on a network. As in the previous versions, master/slave product line, allowing the user to fully exploit
serial connection via TTL signals, enhanced with communication takes place via the tLAN. The CAREL’s wealth of experience and technological
the CAREL proprietary communication protocol. extended hybrid e-drobus can manage 64 masters innovation. The e-droCAD software is essentially
To ensure simple installation, the protocol is used with 5 slaves each, meaning a maximum of 384 designed for technical personnel (designers,
in mono-directional mode, that is, the master fan fan coils Each master fan coil can manage a user electricians, plumbers, installers, etc.), and
coil controls and the others operate accordingly: terminal, via tLAN. purchasing and/or sales personnel
the addresses of the slaves do not need to be set.
Adding the optional CANbus board on the fan coil
e-drofan
HYFC*

The main board in the e-dronic system Technical specifications


(e-drofan) can manage and control the fan Power supply: 230 Vac, -15 to 10%; 50/60 Hz
speed and the local zone network. Power input: 4 VA (excluding relay loads)
One board must be installed on each fan Operating conditions:
0T60 °C, <90% rH non-condensing
coil; the board is already fitted for serial acqua (HYPA*1*)
Storage conditions:
communication. -20T80 °C,<90% rH non-condensing The terminal has a liquid crystal display that makes
Inputs: operation simple and user-friendly, enhanced by
• 5 digital inputs with voltage-free contact; a series of icons that simplify the reading of the
Using the optional valve boards, e-drofan can
• 3 analogue inputs for CAREL NTC probe data displayed. The acqua terminal, moreover,
also control the hot and cold water valves, has 8 buttons for quick access to most of the
Outputs: 3 relay 6 (2) A, 250 Vac
and manage other important functions such configuration functions. Its simple and functional
Index of protection: IP00
as the signals from the boiler, chiller/heat appearance makes it readily suited to any
pumps and electric heaters. environment. CAREL has focused great attention
on the aesthetics of the product, given its probable
use in the home and shops. The terminal can be
The devices can controlled in ON/OFF or installed up to 30 m away using a 3 wire serial
proportional mode. connection (serial plus power supply).

In addition, using the integrated Modbus®


RTU protocol and an optional RS485 board,
the e-dronic system can interface directly to
open BMS systems.

e-droset (HYPA*3*)
e-droset, an alternative to the acqua terminal, is the
flush-mounted user interface for the e-dronic system.
Dimensions (mm) It can be installed up to 30 m away from the
controller, and is compatible with the most
Ø4 commonly used wallplates on the market, such as
5

B-Ticino and Vimar.


Alternatively, it can be flush mounted on the side of
the fan coil.
The compact dimensions and the attractive design
95
85

make e-droset the ideal solution for offices and


residential installations.
37

5 150 5
160
43
Accessories and options

Relay expansion board (HYVC000R*) RS485 board (HYSC00F0P0) Adapter for programming key (HYKA)
The expansion board features 4 relays, 2 of which Microprocessor serial board for CAREL or Modbus® Used together with the programming key code
with voltage-free contacts for enabling and relaying RS485 network . PSOPZKEY*.
control signals, and 2 directly powered by the main
board at 230 V.

CANbus board (HYSC00F0C0)


Microprocessor serial board for hydronic network
and advanced functions.
Expansion board with 2 triacs, 2 relays
(HYVC000M*)
Konnex board on BMS (PCOS00KXB0)
The expansion board features two triacs for a 230 V
The KNX technological standard is now widely used
three-point servomotor.
in building automation and control for commercial
One 2 kW relay for the management of an electric
and residential use.
heater plus 1 control relay with voltage-free
CAREL is member of the KNX Association
contacts.
(www.knx.org).
IR receiver board (HYIR*) The CAREL Konnex board is compatible with all
KNX/EIB devices and can be installed on the BMS
This allows the e-drofan to receive the settings from
port on the pCO sistema or e-drofan controllers.
the remote control and displays, using 3 LEDs, the
The K-Set tool (available for download from ksa.
status of the unit and any alarms.
carel.com) is used to create an XML file for the
Fitted with a button for setting operation if the
custom profiles.
batteries are discharged.
info: [email protected]
Expansion board with 2 x 0 to 10 V, 2
relays (HYVC000V*)
The expansion board features 2 modulating
outputs for 0 to 10 Vdc servomotors, and 2 relays
with voltage-free contacts.

Ethernet™ interface board (PCO1000WB0)


CANbus USB converter (CVSTDUCAN0)
Used to interface the pCO controllers with the
Used to access a CANbus network from a personal
BACnet™ Ethernet™, IP, SNMP V1, 2, 3, FTP & HTTP.
computer.
info: [email protected]
Expansion board with 4 triacs (HYVC000T*)
The expansion board features 4 triacs for the
control of 230 V 3-point servomotors.

Programming key (PSOPZKEY)


Used to simply export the configuration of the
parameters from one e-drofan to another. Useful in
Remote control (HYHS*) systems with a large number of fan coils.
IR remote control fitted with LCD and 13 buttons Version with power supply.
for local or zone programming.
Network architecture

Standard zone broadcast Extended zone broadcast

... up to 5 slaves ... up to 99 slaves

integrated hybrid e-drobus extended hybrid e-drobus

controllore
area di
controller
area

graphic user
interface user interface
user interface

... up to 16 ... up to 64
MASTERS MASTERS

... up to 5 ... up to 5 ... up to 5 ... up to 5


Slaves Slaves Slaves Slaves

multimaster e-drobus µe-dronic

area controller user interface


µArea
controller
... up to 10
user interface user interface MASTERS

... up to 5 ... up to 5
... up to 5 Slaves Slaves
fan coils

45
POCC IT.AИ50.B09036

MasterAria
MasterAria is the first CAREL parametric The product can be supplied complete with
solution for the control of small air handling electrical panel, with the electronic board
units and large fan coils. already installed inside, featuring simplified
connection thanks to the holes already made
A compact IP65 plastic case houses: a in the plastic case and the cable glands
controller, a contactor (single phase 1.1 kW supplied in the packaging, or alternatively
and three phase 4 kW) and an MCB with by purchasing the control boards separately,
adjustable overload protector (0.1 to 10 A). that is, main board + valve board + terminal
(acqua).
Many different accessories and sensors are
available.
Using a special RS485 serial board (optional),
MasterAria can be connected to a CAREL
supervisory system or third party BMS with
the Modbus® protocol.

The programming key can be used to save


the parameter configuration and download it
to other devices.

The large and intuitive LCD, with integrated


real time clock and room temperature sensor,
makes the programming and control of the
units user-friendly and immediate.
Accessories and options

Relay expansion board (HYVC000R*)


The expansion board features 4 relays, 2 of which
with voltage-free contacts for enabling and relaying
control signals, and 2 directly powered by the main
board at 230 V.

MasterAria Expansion board with 2 triacs, 2 relays


(HYVC000M*)
CTE* The expansion board features two triacs for a 230 V
three-point servomotor or two modulating outputs
Main board (HYCT*) for two solenoid valves.
MasterAria manages all the main functions of Manages the fan and performs temperature One 2 kW relay for the management of an electric
an AHU, including: control. Allows the connection of digital inputs for heater plus 1 control relay with voltage-free
• control of hot and cold water valves; the remote control of functions such as ON/OFF, contacts.
heating/cooling, economy.
• control of the outlet fan;
It must be used with one of the valve boards
• management of the electric heater; shown here. The optional RS485 serial port allows
• management of the outside damper; connection to a supervisory system.
• management of the bypass damper.
MasterAria is configured above all using
the acqua user interface. The rest of the
configuration is performed using the
dipswitches located on the main board inside Expansion board with 2 x 0 to 10 V, 2
the panel: HYCT000000. relays (HYVC000V*)
The expansion board features 2 modulating
acqua (HYPA*1*) outputs for 0 to 10 Vdc servomotors, and 2 relays
Technical specifications
The terminal has a liquid crystal display that makes with voltage-free contacts.
Power supply: operation simple and user-friendly, enhanced by
• single-phase: 230 V 1~, 50/60 Hz; a series of icons that simplify the reading of the
• three-phase: 400 V 3~, 50/60 Hz data displayed. The acqua terminal, moreover,
Operating conditions: -10T50°C, <90% rH non- has 8 buttons for quick access to most of the
condensing (with plastic case) configuration functions. Its simple and functional
Storage conditions: appearance makes it readily suited to any
-20T80 °C, humidity 80% rH non-condensing environment. CAREL has focused great attention
Index of protection: IP54 with disconnect switch on the aesthetics of the product, given its probable
(with plastic case) use in the home and shops. The terminal can be
installed up to 30 m away using a 3 wire serial Expansion board with 4 triacs (HYVC000T*)
connection (serial plus power supply).e). The expansion board features 4 triacs for the
control of 230 V 3-point servomotors.
Dimensions (mm)
wall flush
mounted mount

RS485 board (HYSC00F0P0)


240

Microprocessor serial board for CAREL or Modbus®


RS485 network..

200 87,3 19,3


47
E198839

µAC
µAC is the CAREL solution for medium-sized Main functions Programming
air-conditioning units. • control of the air intake temperature and All the unit parameters can be configured not
It is reliable and ready for the most common humidity; only from the keypad on the front panel, but
types of air-conditioners. • energy saving by freecooling (shelters) or
compensation; also using a hardware key and/or via serial
• dehumidification management; line..
The ideal controller for those with • outlet fan speed control;
sophisticated requirements but who don’t • complete alarm management with log;
need the custom settings provided by the • automatic rotation of a series of units;
pCO sistema family, while still having all the • serial connection for supervision/
telemaintenance.
advantages of the latter in terms of serial
connection and interface modules.
Devices controlled
Special attention has been paid to user- • 1 or 2 compressors or cooling coil valves;
friendliness; using a simple 5-button keypad • 1 or 2 heaters or heating coil valves;
and an easy-to-understand LCD display, the • outlet fan in ON/OFF or proportional mode;
user can easily choose the unit configuration • humidifier with proportional output;
and control its operation. • dehumidifier with ON/OFF output;
• alarm device.
Advantages
• excellent performance/price ratio
Options
• compactness • RS485 serial board;
• same dimensions as the flush-mounted • clock board with memory for alarm log and
pCO terminal time bands;
• easy to use • programming key
• customised appearance upon request
• possibility of the connection of a series of
units in master/slave operation
µAC: controller for precision air-conditioners
MAC2* Accessories and options

µAC is an electronic controller for the Technical specifications


complete management of the precision air- Power supply: 24 Vac (±15%), 50/60 Hz
conditioners, both direct expansion versions Potenza elettrica: 10 VA minimum
(with 1 or 2 compressors), with 1 or 2 heaters Operating conditions:
-10T54 °C, <90% rH non-condensing
or with coils (valve on the heating coil and/or
Storage conditions: Clock board (MAC2CLK*)
valve on the cooling coil). It can also manage -10T70 °C, <90% rH non-condensing MAC2CLK000 enables the clock, time bands and
a humidifier (with CP/CPY or Humicontrol Analogue inputs: 3 for NTC probes; alarm log functions
controller) and dehumidifier with various pre- 1 x 0 to 1 Vdc or 4 to 20 mA input
set configurations. In addition, it can also be Digital inputs: 10 not optically isolated with
reference to G0 powered at 24 Vac
used in units for telecom shelters, including
Analogue outputs: 1 x 0 to 1 Vdc output, not
management of the condenser fan (ON/OFF optically isolated; 1 PWM output
and continuous control). Digital outputs: 5 24 Vac triacs, optically isolated,
1 A;
2 relays, 250 Vac 2 A
Precision: temperature ±0.5 °C; humidity ±0.5% rH RS485 serial board (MAC2SER*)
Resolution: 0.1 °C; 0.1% rH MAC2SER000 is used to interface the µAC to
Installation: flush mounting a supervisor network via the RS485 standard
Index of protection: front panel IP55 (asynchronous) with the CAREL protocol.

Flush mount Dimensions (mm) Programming key (MAC2KEY*)


The programming key allows the list of set
parameters to be saved and/or copied to other
202 53 instruments quickly and reliably.

173 43

154
177

177

49
Temperature, humidity
and pressure control
solutions

CAREL offers increasingly advanced control


solutions in the field of parametric controllers
for HVAC/R applications. Specific commitment is
dedicated to universal controllers, which provide
the user a powerful and flexible instrument
that easily can be configured. Starting from
extremely simple control strategies the user can,
by modifying just a few parameters, adopt control
algorithms that are much more sophisticated and
innovative, for example PID with AutoTuning.

The Comtool software can be used to configure


the parameters on the controllers directly from a
personal computer.

Simple installation is also an important factor,


both as regards assembly and wiring, using
standard templates and quick connectors.

Finally, all universal controllers can interface with


CAREL supervisory systems and open supervisory
systems.

Integrated Control Solutions & Energy Savings


E198839

40016243

Comply with
EN13485

EN13485

POCC IT.AИ50.B09036

Universal controllers
The Infrared Universale series (IR32/IRDR, Advantages
IR33/DN33) is a range of instruments for The features of the Infrared Universale series
controlling the temperature, pressure controllers include:
and humidity values in air-conditioning, • nine different programs, already configured
refrigeration and heating units. The to best manage each control situation;
range includes models for satisfying all • most of the controllers can be powered at
requirements. between 12 and 24 V, alternating or direct
current. In addition, there are also versions
The instruments can work with the most with 110 or 230 Vac power supply;
common temperature, humidity and • all models are fitted with 1 or 2 digital
pressure probes (NTC, PT100, type J or K inputs to simplify alarm management
thermocouples, 0 to 20 mA, 4 to 20 mA, 0 to (including delays), changing the set point
1 Vdc). (from external clock or switch), remote ON/
The controllers are available with one, two OFF, heating/cooling selection, etc.;
or four outputs, both in the version with • the thermostats with NTC probes
changeover relay (8 A resistive), or with 0 to (thermistor) allow the use of a second probe
10 Vdc outputs for managing external solid with special functions;
state relays (SSR). • the IR33/DN33 series can be fitted with
internal RTC and feature PID algorithms with
The case can be chosen to best suit each AutoTuning;
application. • low consumption switching power supply.
• the controllers can be programmed in three
The instruments in the Infrared Universale ways: on the keypad of the instrument, from
series are in fact available in two different a PC and using a convenient and exclusive
formats: the version for flush mounting with remote control.
IP65 front panel, and the version for DIN rail
mounting.
IR33 & DN33: universal thermostats with 1, 2 & 4 outputs (relays, SSR, 0 to 10 Vdc)
IR33V*, IR33W*, IR33Z* IR33D*, IR33A*, DN33A*, IR33B*, IR33E*, Power supply:
& DN33V*, DN33W*, DN33Z* DN33B*, DN33E* IR33*H*, DN33*H*: 115/230 Vac (±10%), 50/60 Hz;
IR33*LR*, DN33*LR*: 12/24 Vac/Vdc (±10%), 50/60
Hz;
This series of “universal” controllers can be As for the other thermostats in the Power input:
used with different types of temperature “Universale” series, these too can be used with IR33*H*, DN33*H*: 6 VA; IR33*LR*, DN33*LR*: 4 VA
probes (NTC, PT100, thermocouples), while different types of temperature probes (NTC, Operating conditions:
a second probe enables compensation PTC, PT1000). The fundamental characteristic -10T60 °C, <90% rH non-cond.
Storage conditions:
operation (cooling or heating) differential of this series is the possibility to control the
-20T70 °C, <90% rH non-cond.
operation (difference between the two most commonly available solid state relays, Inputs:
temperatures), or freecooling operation (logic or alternatively the optional CAREL modules 2 NTC/PTC/PT1000
enabled based on set point for the second (CONVONOFF0 and CONV0/10A0), or NTC (-50T90 °C);
probe). They feature two digital inputs that alternatively with mixed configurations (relay High temperature NTC (-40T150 °C);
PTC (-50T150 °C)
can be configured to manage functions + 0 to 10 Vdc output).
PT1000 (-50T150 °C);
such as an immediate or delayed external These instruments are effective in a range 2 digital from voltage-free contact, programmable
alarm, and remote ON/OFF. Programming is of different applications, such as the control Outputs:
made extremely simple by the 9 selectable of ovens, modulating valves, or on/off and IR33V* & DN33V*: 1 relay, 250 Vac 8 A res.;
operating modes (e.g.: direct, reverse, dead modulating actuators. IR33W* & DN33W*: 2 relays, 250 Vac 8 A res.;
IR33Z* & DN33Z*: 4 relays, 250 Vac 8 A res.
zone, PWM, etc.). All controllers feature a
IR33D*: 1 SSR; max. current 15 mA; resistance 660 Ω;
PID algorithm with AutoTuning and can be IR33A*, DN33A*: 1 SSR; max. current 15 mA;
purchased complete with RTC (clock). A low resistance 660 Ω;
consumption switching power supply is IR33B* & DN33B*: 1 relay + 1 x 0 to 10 Vdc analogue;
used on both the 12/24 Vac and 115/230 Vac IR33E* & DN33E*: 2 relays + 2 x 0 to 10 Vdc
analogue;
versions
Display: 3 digit with decimal point & sign
Installation:
IR33*: flush mount;
Installation Dimensions (mm)
DN33*: DIN rail
79 Index of protection on front panel:
flush mount 70.5 IR33*: IP65;
71
DN33*: IP40
38.8
34.2

29

76.5 56.5
80.6 65

DIN rail
110

70 60
53
IR32 & IRDR: universal humidistats and pressure switches with 1, 2, 4 outputs
IR32V*, IR32W*, IR32Z* IR32D*, IR32A*, IRDRA*
& IRDRV*, IRDRW*, IRDRZ*
These IR Universale models can also be These IR Universale models can also be Technical specifications
connected to any transducer able to supply a connected to any transducer able to supply a Power supply:
current (0 to 20 mA or 4 to 20 mA) or voltage current (0 to 20 mA or 4 to 20 mA) or voltage IR32V*E, IR32V*L, IR*A & IR32D*: 12/24 Vac/Vdc
(±10%), 50/60 Hz;
signal (0 to 1 Vdc) for the measurement and signal (0 to 1 Vdc) for the measurement and
IR32V*H: 110/230 Vac (±10%), 50/60 Hz;
control of physical values such as the pressure control of physical values. IR32W*, IR*Z*: 12/24 Vac/Vdc (±10%), 50/60 Hz;
and humidity. The models with voltage inputs, using the IRDRV* & IRDRW*: 24 Vac (±10%), 230 Vac (±15%),
The models with voltage inputs, using the additional CONV0/L000 module, can also 50/60 Hz
additional CONV0/L000 module, can also accept transducers with a 0 to 10 Vdc output Power input:
accept transducers with a 0 to 10 Vdc output signal. IR32D*: 2 VA; IR32A*: 3 VA; IRDRA*: 4 VA
signal. The fundamental characteristic of this series is Operating conditions:
They feature one digital input (two in the the possibility to control the most commonly 0T50 °C, <90% rH non-cond.
Storage conditions:
DIN rail version) that can be configured to available solid state relays, or alternatively the
-10T70 °C, <90% rH non-cond.
manage functions such as an immediate or optional CAREL modules (CONVONOFF0 and Inputs:
delayed external alarm, and remote ON/OFF. CONV0/10A0). Each output can be connected IR*0*: NTC probe (-50T90 °C);
The models with 4 outputs (IR32Z*, IRDRZ*) to a different CONV* module for the IR*1*: PT100 probe (-99T600 °C);
allow the rotation of the actuators, an management of mixed configurations (relay, 0 IR*2*: TcK (-99T999 °C) & TcJ (-99T800 °C);
IR*3*: 0 to 20 or 4 to 20 mA;
especially useful function for compressor to 10Vdc, 4 to 20mA, solid state relay).
IR*4*: -0.5 to 1 Vdc
management. IR32*: 1 digital from voltage-free contact,
programmable; IRDRA*: 2 digital from voltage-free
contact, programmable
Outputs:
IR*V*: 1 relay, 250 Vac 8 A res.;
IR*W*: 2 relays, 250 Vac 8 A res.;
IR*Z*: 4 relays, 250 Vac 8 A res.
IR32D*: 1 SSR relay; maximum current 15 mA;
resistance 660 Ω;
Installation Dimensions (mm) IR*A*: 4 SSR relays; maximum current 15 mA;
resistance 660 Ω
flush mount Display: 3 digit with decimal point & sign
Precision: IR*A* & IR32D: ±1% of full scale
71
IR*V*, IR*W* & IR*Z*: ±1% on set limits
33

29 Installation: IR32*: flush mount; IRDR*: DIN rail


comp

Index of protection: IR32*: IP65; IRDR*: IP40


75
x100
PRG
mute

Sel
88

DIN rail

64
70 66
72
PJ heating/cooling Clima Special modules
PJ32V*, PJ32W*, PJ32Z*, PJNZ* ADC* CONV*

PJ32 heating/cooling is a complete range Electronic instrument for controlling These have been developed to be connected
of thermostats, with models featuring 1 to 3 ambient temperature and humidity. It can directly to the Infrared Universale series
relays, NTC or PTC probes. The version with 1 be used in various operating modes. Special instruments (version D and A). They can in
output performs the function of a thermostat, attention has been focused on the advanced any case be used with other controllers, for
while the model with 2 outputs also allows algorithms in heating, cooling or automatic example with the µchiller series. There are
the management of a second probe. The operation. Special functions for the control of three models:
model with 3 outputs always features the underfloor heating, radiant floors in cooling • CONV0/10A0: converts the PWM signal
alarm output, as well as the control outputs. mode and temperature compensation supplied by the instrument into a standard
Models are also available developed for the functions. Timer and RTC clock for day and analogue signal ((0 to 10 Vdc or 4 to 20 mA);
control of wine coolers (PJNZ*), featuring a night operation. The remote control option • CONVONOFF0: converts the PWM signal
heating output and a coiling output with (by purchasing accessory IROPZ48500) into an ON/OFF signal via relay;
defrost management. allows the data from the instrument to be • CONV0/1L00: powers other transducers and
Technical specifications monitored and saved using a supervisor. converts a 0 to 10 Vdc signal into a 0 to 1V
Power supply:
signal as per the CAREL standard.
Technical specifications
• PJ32*V*: 12 Vac (-15 to 10%) or 12 Vdc, 50/60Hz; Power supply: 24 Vac +10 to -15% 50/60Hz 1 VA,
• PJ32*W*: 230 Vac (-15 to 10%), 50/60Hz; 22-35 Vdc 0.5W Technical specifications
• PJ32*Z*: 115 Vac (-15 to 10%), 50/60Hz Operating conditions: Power supply: 24 Vac (±10%), 50/60 Hz
Op. conditions: -10T50 °C, <90% rH non-cond. 0T60°C , 10 to 90% rH non-cond. CONV0/10A0: 50 mA; CONVONOFF0: 30 mA;
Storage cond.: -20T70 °C, <90% rH non-cond. Storage conditions: CONV0/1L00: 180 mA
Range of measurement: -50T90 °C, resolution 1 °C/°F -20T70°C , 10-90% rH non-cond. Operating conditions:
Inputs: 1 or 2 for NTC or PTC probe; 1 digital input Index of protection: IP20 0T50 °C, <90% rH non-cond.
as alternative to second probe Storage conditions:
Outputs: up to 2 control relays & 1 alarm relay -10T70 °C, <90% rH non-cond.
depending on the model Index of protection: IP20
Installation: flush mount
Index of protection: IP65 flush mounted
& with gasket inserted

Dimensions (mm) Dimensions (mm) Dimensions (mm)


36

1 2 3 4

81
86

88

clima
28,5

5 6 7 8

135 30
58 36 60
65
55
Table of IR33 Universale & DIN version models

Models
IR33V* IR33W* IR33Z* IR33A* IR33D* IR33B* IR33E*
Specifications DN33V* DN33W* DN33Z* DN33A* - DN33B* DN33E*
Power supply
12/24 Vac ±10%, 50/60 Hz, 12/30 Vdc l l l l l l l
115/230 Vac ±10%, 50/60 Hz l l l l l l l
Power input 4 VA 4 VA 4 VA 4 VA 4 VA 4 VA 4 VA
Inputs
control probe - NTC/PTC/PT1000 2 2 2 2 2 2 2
digital inputs 2 2 2 2 2 2 2
Outputs
relays 1 2 4 - - 1 2
SSR - - - 4 1 - -
0/10 Vdc - - - - - 1 2
User interface
3-digit LED display l l l l l l l
Resolution
0.1 from -9.9 to 99.9 l l l l l l l
Precision
±0.5% of full scale l l l l l l l
Index of protection on front panel
IP65 (flush) l l l l l l l
IP40 (DIN rail) l l l l - l l
Programming
keypad l l l l l l l
remote control l l l l l l l
serial l l l l l l l
programming key l l l l l l l
Special functions
signal buzzer l l l l l l l
multifunction digital inputs l l l l l l l
serial connection l l l l l l l
PID with AutoTuning l l l l l l l
alarm log (models with clock) l l l l l l l
clock l l l l l l l
decimal point l l l l l l l

l as standard
Table of IR32 Universale models

Models
Specifications IR32A* IRDRA* IR32D* IRE32V* IRDRV* IR32W* IRDRW* IR32Z* IRDRZ*
Power supply
12 Vac/Vdc ±10%, 50/60 Hz l l l l - l - l l
24 & 230 Vac ±10%, 50/60 Hz - - - - l - l - -
110/230 Vac ±10%, 50/60 Hz - - - l - - - - -
Power input 3 VA 3 VA 2 VA 2 VA 3 VA 3 VA 3 VA 3 VA 4 VA
Inputs
NTC control probe 2 2 2 2 2 2 2 2 2
PT100 control probe 1 1 1 1 1 1 1 1 1
J-K thermocouple control probe 1 1 1 1 1 1 1 1 1
4 to 20 mA control probe 1 1 1 1 1 1 1 1 1
-0.5 to 1 Vdc control probe 1 1 1 1 1 1 1 1 1
digital inputs 1 2 1 1 2 1 2 1 2
Outputs
relays (NTC model) - - - 1 1 2 2 4 4
relays (other models) - - - 1 1 2 2 4 4
SSR 4 4 1 - - - - - -
User interface
3-digit LED display l l l l l l l l l
Resolution
0.1 from -9.9 to 99.9 l l l l l l l l l
Precision
±0.5% of full scale l l l l l l l l l
Index of protection on front panel
IP65 (flush) l - l l - l - l -
IP40 (DIN rail) - l - - l - l - l
Programming
keypad l l l l l l l l l
remote control l l l l l l l l l
serial l l l l l l(*) l l l
Special functions
signal buzzer l l l l l l l l l
multifunction inputs l l l l l l l l l
serial connection l l l l l l(*) l l l
decimal point l l l l l l l l l
(*) not on IR32V*H*

l as standard

57
Sensors and protection
devices

Sensors and protection devices are components


used in refrigeration units

They measure a physical value (temperature,


humidity, pressure, etc.) and convert the
reading into an electrical signal to be sent to the
electronic controller, allowing the unit to work
within the required operating limits.

These components carry out a key role in the


improvement of control and the optimised
management of the installation.

They can interface with and be adapted to


controllers supplied by third parties with standard
output signals.

Integrated Control Solutions & Energy Savings


POCC IT.AИ50.B09036

Sensors and protection devices


CAREL offers increasingly advanced and Advantages scroll units, and phase sequence controllers
complete global solutions. CAREL probes, as well as featuring the (RSF), ideal for systems in which the correct
recognised performance that sets them sequence of the phases is fundamental for
For this reason, CAREL has designed an entire apart, are very versatile and can satisfy various the correct operation of the installation.
range of probes that respond to the needs market requirements.
of HVAC/R installers and manufacturers, • The new smoke/fire and flood detectors are
as well as for the control of its own line of Indeed, all the probes have been especially compact devices with automatic calibration,
humidifiers. designed to be compatible not only with all meaning they can adapt to all environments
CAREL controllers, but also with the most without a reduction in the precision of
The range includes temperature and humidity commonly used standards around the world. activation.
sensors for various applications, with
installation in sockets or ducts, in residential • The temperature and humidity probes are
or industrial environments, guaranteeing high available with different operating ranges
performance and compatibility with all CAREL and in special versions for corrosive or
controllers. polluting environments.

The range has been enriched with the most • The new pressure transducers, as well as
innovative technological solutions, offering being available in a ratiometric version, now
new international standards at increasingly offer improved performance in terms of
competitive prices. precision, better supporting of overpressure,
extended operating temperature range and
resistance to acceleration.

• The new air quality sensors offer installers


and manufacturers of AHUs an important
new accessory, with the certainty of CAREL
quality.

• Furthermore, CAREL provides a series of


protection modules: thermal protectors
for the compressors (THP), especially for
Active temperature, Active temperature/ Active immersion
humidity and temperature/ humidity probes temperature probes
humidity probes
DPW*: for room installation DPP*: for industrial environments ASIT*: immersion
DPD*: for duct installations
Specifically designed to measure high The ASIT* immersion probes are used to
Particularly suitable for civil and commercial
humidity levels with great precision. measure the temperature inside cooling or
environments with precise design
The range also includes models with RS485 heating circuits.
requirements. Used in ducted heating and air-
connection using the CAREL or Modbus® These are especially suitable when the sensor
conditioning systems. The range also includes
protocol. is in direct contact with the fluid being
models with RS485 connection using the
measured.
CAREL or Modbus® protocol.

Technical specifications Technical specifications


Power supply: 12/24 Vac (-10 to +15%), Power supply: 12/24 Vac (-10 to 15%),
9 to 30 Vdc (±10%) 9 to 30 Vdc (±10%)
Operating conditions: Operating conditions:
• DPW*: -10T60 °C, <100% rH non-cond. Technical specifications -10T70 °C, <100% rH non-cond.
• DPD*: -10T60 °C, -20T70, <100% rH non-cond. Power supply: 12/24 Vac (-10 to +15%), Storage conditions:
Storage conditions: 9 to 30 Vdc (±10%) -20T70 °C, <100% rH non-cond.
-20T70 °C, <90% rH non-cond. Operating conditions: Connections: screw terminal blocks for cables up
Connections: screw terminal blocks for cables up -10T70 °C, -20T70, <100% rH non-cond. to 1.5 mm2
to 1.5 mm2 Storage conditions: Installation: direct or with socket
Installation: -20T70 °C, <100% rH non-cond. Index of protection: IP55 (case); IP67 (sensor)
• DPW*: wall-mounted Connections: screw terminal blocks for cables up
• DPD*: duct to 1.5 mm2
Index of protection: Installation: wall-mounted
• DPW*: IP30 Index of protection: IP55 (case); IP54 (sensor)
• DPD*: IP55, IP40 sensor

Dimensions (mm) Dimensions (mm) Dimensions (mm)


DPD* 98
98 72
Ø 16

44 CH19
105

Ø6

PG9
15 28
PG9
272 20 44
336 CH19
105

118 18 40
72
170

DPW* 94
127 22 83 22 120° 120°
25
40

45

102
80

61
40

Ø 16

61
30

42
Universal active Air quality sensors: VOC, CO2, CO2+VOC
temperature probes

ASET*: universal DPWQ*: for room installations Technical specifications


DPPQ*: for duct installations Power supply: 24 Vac/dc ±10%, 50/60 Hz
The universal temperature probes can Operating conditions:
be used in a multitude of applications; 0T50 °C, 10 to 90% rH non-cond.
These analyse air quality and are ideal for
Storage conditions:
in particular, version ASET03* features an ventilation systems and air handling units in -20T70 °C, 10 to 90% rH non-cond.
electronic amplifier, protected by an IP55 domestic and commercial environments. Outputs: 10 Vdc or 4 to 20 mA based on the model
plastic case, which allows remote installation
up to 200 m with a 4 to 20 mA output signal. Main functions:
• measuring air quality;
Technical specifications • quantitative analysis of contamination by
Power supply:12/24 Vac (-10 to 15%),
polluting gases;
9 to 30 Vdc (±10%)
Operating conditions: • setting a sensitivity threshold according to
-30T90 °C or 30T150 °C, <100% rH non-cond. the maximum level;
Storage conditions: • ventilating rooms only when necessary, so
-20T70 °C, <100% rH non-cond. as to guarantee energy saving.
Connections: screw terminal blocks for cables up
to 1.5 mm2
Installation: direct or with socket
Index of protection: IP55 (case); IP67 (sensor)

Dimensions (mm) Dimensions (mm)


70 108
DPWQ* DPDQ*
Ø3

150 95 30
72.5

38.4
13

52
97

64
Ø6

72
190

190

26
124

102

79
70

Ø20 Ø16
81

40 94 50
Temperature probes with Immersion probes Temperature probes with
NTC thermistor PTC, Pt100, Pt1000 sensor,
J and K thermocouples
NTC*HP*, NTC*WP*, NTC*WF*, TSN* and TSC* = NTC version PTC*
NTC*HF & NTC*HT, NTCINF* TST* and TSM* = PT1000 version
The PTC temperature probes represent a
TSOPZ= accessories (connectors, fittings,
CAREL propone per i diversi controlli, una solution for both refrigeration and heating
sockets…)
gamma di sensori con diverse caratteristiche applications, measuring temperatures in the
adatti per differenti applicazioni range from -50T100 °C and 0T150.
CAREL proposes the new TS* range of
principalmente nel settore del mercato
immersion probes, in models with NTC
HVAC/R. PT100*
and PT1000 sensors, suitable exclusively for
hydronic applications. The PT100 sensors represent the ideal
La precisione ottenuta grazie alle soluzioni
Fast installation, rapid sensor response and solution for all applications in which the
tecniche adottate nella realizzazione del
an excellent price/performance ratio are the temperature must be measured over
sensore, l’affidabilità come risultato dei test
main features of this product range. an extended range, from -50°C to 400°C
cui sono sottoposte, fanno delle sonde
The probes are available complete with (depending on the model).
NTC CAREL degli affidabili trasduttori per la
connectors, cables, fittings and sockets.
rilevazione della temperatura, da un costo
TSQ* & TSH*
contenuto.
The PT1000 sensor (TSQ* and TSH*) is ideal
Sono inoltre disponibili sonde per infilzaggio for all applications in which the temperature
con o senza resistenza di preriscaldamento, must be measured over an extended range,
per rilevare la temperatura del cuore from -50 to 250 °C (TSQ*) and from -50 to 90
prodotto. °C (TSH), while maintaining precision even
over long distances for remote installation.

TCJ* & TCK*

Type J and K thermocouples allow


temperatures of up to 800°C to be measured.

63
4 to 20 mA pressure 0 to 5 V ratiometric Differential pressure
transducers pressure transducers transducers

SPKT*C*, SPK1*, SPK2*, SPK3* SPKT*R* & SPKC00* SPKT00*5N0

These pressure transducers provide a These pressure transducers provide a 0 to 5 V The differential pressure transducers use a
standard analogue current signal (4 to 20 ratiometric signal (automotive standard). new ceramic sensor that provides a voltage
mA). Like the 4 to 20 mA pressure transducers, or current signal calibrated and compensated
They are used above all in refrigeration and these can be used in air-conditioning and according to the temperature. Ideal for
air-conditioning applications to measure the refrigeration systems, excluding those measuring low pressure values in air-
pressure in the refrigerant circuits, however containing ammonia. conditioning systems, rooms, laboratories and
their high performance also makes them Available with female fitting only. clean rooms (air and non-corrosive gases).
ideal for many other applications. They can The main features are:
also be used in refrigerant circuits containing • compact construction;
ammonia. • easy installation thanks to the built-in
Available with male and female fittings. mounting bracket;
• clip-on cover with fastening screw.
Technical specifications
Technical specifications Power supply: 4.5 to 5.5 Vdc
Power supply: 8 to 28 Vdc ±20% Operating conditions: -40T135 °C
Operating conditions: -25T80 °C (male), -40T135 Outputs: 0.5 to 4,5 Vdc
°C (female) Precision: ±1.2% of interval
Connector thread: 7/16” 20 UNF Temperature error: ±0.013% /°C
Precision: ±2.5% BR (male), ±4% FS (female) Connector thread: 7/16” 20 UNF
Index of protection: IP65 Index of protection: IP65

Dimensions (mm) Dimensions (mm) Dimensions (mm)

7/16" 18
20 UNF Ø4 Ø6 49
15

7/16"
7 16,4 20 UNF
51 2...5 m
77

39

7/16" 36.6
20 UNF 42 2m 64
51.6
39.4

12.5
20

17 8
13
Differential pressure switch Air flow switch Thermal protector
DCPD0*0*00 DCFL000100 THP*
CAREL supplies differential air pressure control CAREL supplies flow switches for controlling
units for filters, fans, air ducts, air-conditioning and the flow of air or non-aggressive gases inside The THP motor protection module has been
ventilation systems. The pressure switch is ideal the distribution ducts of air-conditioning or air especially designed for scroll compressors.
for control and safety functions in air-conditioning handling systems. According to the DIN 44081/082 standards, up to
systems to signal that the fans have stopped These devices feature a galvanised plate base and nine PTC temperature sensors, with different rated
or the filters are blocked. It can be installed in a sealed ABS cover, IP65 (on the side towards the response temperatures, can be connected in series
environments with non-aggressive and non- outside of the duct), according to the EN60529 to the input of the measurement circuit. As soon
flammable atmospheres, and comes in the version standard, class of protection 1 - EN 60335-1 as the temperature in one of the monitored areas
with assembly kit. standard. exceeds the rated response temperature of the
corresponding PTC sensor, the THP motor protector
module is activated, and consequently de-
energises the relay. When the protector is activated
a timer is started; the protection mechanism
cannot be reset until 30 seconds have passed, and
when the PTC signals (the resistance of the sensors)
have fallen below the reset threshold.

Flood detector Antifreeze thermostat


FLOE* DCTF000320
The new flood detecting device is able to sense the Designed to protect heat exchangers (evaporator
presence of water in an environment. coils) and electric heaters in air-conditioning and
It is generally used to protect against flooding refrigeration systems.
in computer rooms, offices, laboratories, special
environments. It is made up of a detector (normally It can be used in all applications where the
fitted on the electrical panel) and a sensor (installed temperature needs to be checked at a specific
in the position being controlled). point in the system, to prevent it falling below of a
When the sensor is wet by the water, the alarm is set safety value.
automatically activated on the detector, switching
the status of the relay. The thermostat also provides automatic protection
in the event of a sensor fault.

Smoke and fire detector Phase sequence controller


SFF* RSF*
The smoke and fire detectors are electronic devices The RSF modules control the correct sequence of
that promptly measure dangerous and sudden the input phases L1, L2 and L3 and measure the
rises in temperature or increases in the presence of voltage for the three phases. They are fitted with a
smoke. Their unique feature is the auto-calibration relay that is energised when the phase sequence
function, which guarantees the activation of the is correct and the measurement of each individual
device over time, while perfectly adapting to phase is within ±10% of the rated voltage
different environmental conditions without losing (depending on the model). The dimensions are
sensitivity. compact and modular (DIN standard).
These modules are therefore ideal for equipment,
systems or units where the correct sequence of the
phases is fundamental for correct operation.

65
Active temperature and humidity probes
Specifications
Models temperature range range of measurement output
Active room probes, power supply 9 to 30 Vdc/12 to 24 Vac
DPWT010000 -10T60 °C select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
DPWT011000 -10T60 °C NTC 10 K at 25 °C
• NTC 10 K at 25 °C (temperature)
DPWC111000 -10T60 °C 10 to 90% rH
• select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA (humidity)
DPWC110000 -10T60 °C 10 to 90% rH select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
• NTC 10 K at 25 °C (temperature)
DPWC115000 -10T60 °C 10 to 90% rH
• 0 to 10 Vdc (humidity)
DPWC112000 -10T60 °C 10 to 90% rH 0 to 10 Vdc
DPWC114000 -10T60 °C 10 to 90% rH opto-isolated RS485 serial
DPWT014000 -10T60 °C opto-isolated RS485 serial
Active probes for industrial environments, power supply 9 to 30 Vdc/12 to 24 Vac
DPPT010000 -20T70 °C select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
DPPT011000 -20T70 °C NTC 10 K at 25 °C
• NTC 10 K at 25 °C (temperature)
DPPC111000 -10T60 °C 10 to 90% rH
• select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA (humidity)
DPPC110000 -10T60 °C 10 to 90% rH select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
DPPC210000 -20T70 °C 0 to 100% rH select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
DPPC112000 -10T60 °C 10 to 90% rH 0 to 10 Vdc
DPPC212000 -20T70 °C 0 to 100% rH 0 to 10 Vdc
DPPT014000 -10T60 °C 10 to 90% rH opto-isolated RS485 serial
DPPC114000 -10T60 °C 10 to 90% rH opto-isolated RS485 serial
DPPC214000 -20T70 °C 0 to 100% rH opto-isolated RS485 serial
Active duct probes, power supply 9 to 30 vdc/12 to 24 vac
DPDT010000 -20T70 °C select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
DPDT011000 -20T70 °C NTC 10 K at 25 °C
• NTC 10 K at 25 °C (temperature)
DPDC111000 -10T60 °C 10 to 90% rH
• select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA (humidity)
DPDC110000 -10T60 °C 10 to 90% rH select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
DPDC210000 -20T70 °C 0 to 100% rH select. 0 to 1 V/-0.5 to 1 Vdc/4 to 20 mA
DPDC112000 -10T60 °C 10 to 90% rH 0 to 10 Vdc
DPDC212000 -20T70 °C 0 to 100% rH 0 to 10 Vdc
DPDT014000 -20T70 °C opto-isolated RS485 serial
DPDC114000 -10T60 °C 10 to 90% rH opto-isolated RS485 serial
DPDC214000 -20T70 °C 0 to 100% rH opto-isolated RS485 serial
Case index of protection IP55 for DPD, DPP (for duct and ind. env.)
IP30 for DPW (wall-mounted)
Sensor index of protection IP30 for DPW
IP40 for DPD
IP54 for DPP
Temperature time constant in still air 300 s
in moving air (3 m/s) 60 s
Humidity time constant in still air 60 s
in moving air (3 m/s) 20 s
Specifications
Models range of measurement output
Active immersion probes, power supply 9 to 30 Vdc/12 to 24 Vac
ASIT030000 -30T90 °C select. -0.5 to 1 Vdc/4 to 20 mA
ASIT030001 -30T90 °C select. -0.5 to 1 Vdc/4 to 20 mA
Universal active probes, power supply 9 to 30 vdc/12 to 24 vac
ASET030000 -30T90 °C select. -0.5 to 1 Vdc/4 to 20 mA
ASET030001 -30T90 °C select. -0.5 to 1 Vdc/4 to 20 mA
ASET030002 -30T150 °C select. -0.5 to 1 Vdc/4 to 20 mA

Passive temperature probes


Specifications
Models range precision constants (time) IP
NTC*
-50T105 °C
NTC0*HP00 25 °C: ±1% 75 s (in air) IP67
-50T50 °C (in fluid)
NTC0*WF00 -50T105 °C 25 °C: ±1% 4.5 s (in fluid) IP68
NTC0*WP00 -50T105 °C 25 °C: ±1% 10 s (in fluid) IP68
NTC0*WG00 -50T105 °C 25 °C: ±1% 4.5 s (in fluid) l
0T120 °C (air) ±0.5 °C, -10T50 °C - 25 °C: ±1.0 °C; -50T85 °C
NTC0*HT00 60 s (in air) IP55
150 °C X 3000 hours ±1.6 °C; +85T120 °C - ±2.1 °C; +120T150 °C
NTC0*HF00 -50T90 °C ±0.5 to 25 °C; ±1.0 °C from -50T90 °C 75 s (in air) IP55
10 s (in air)
NTCINF -50T110 °C 25 °C: ±1% IP67
60 s (in air)
TSN* -40T120 °C 25 °C: ±1% 5 s (in fluid) °
TSC* -40T90 °C 25 °C: ±1% 5 s (in fluid) °
PT100*
PT100000A1 -50T250 °C IEC 751 class B 75 s (in air) IP65
PT100000A2 -50T400 °C IEC 751 class B 75 s (in air) IP65
PT100000A3 -50T200 °C IEC 751 class B 75 s (in air) IP67
PT1000
TSH*HF* -50T90 °C ±0,8 °C, -50T90 °C 75 s (in air) IP67
TSQ15MAB00 -50T250 °C IEC 751 class B 2.5 s (in fluid) IP65
TST* -40T120 °C IEC 751 class B 5 s (in fluid) °
TSM* -40T90 °C IEC 751 class B 5 s (in fluid) °
PTC
PTC0*0000 0T150 °C ±2 °C; 0T50 °C - ±3 °C; -50T90 °C - ±4 °C; 90T120 °C 60 s (in air) IP65
PTC0*W* -50T100 °C ±2 °C; 0T50 °C - ±3 °C; -50T90 °C - ±4 °C; 90T120 °C 60 s (in air) IP67
PTC03000*1 -50T120 °C ±2 °C; 0T50 °C - ±3 °C; -50T90 °C - ±4 °C; 90T120 °C 60 s (in air) IP67
l glass temperature sensor
° immersion probe

67
Pressure transducers
Specifications
operating output constants
Models power supply range precision IP
temperature signal (time)
SPKT00-R0: 0 to 5 V ratiometric - female
*53* 4.5 to 5.5 Vdc -40T120 °C 4.2 bars absolute ±1.2% 0.5 to 4.5 V 10 ms IP65
*13* 4.5 to 5.5 Vdc -40T120 °C 9.3 bars absolute ±1.2% 0.5 to 4.5 V 10 ms IP65
*33* 4.5 to 5.5 Vdc -40T120 °C 34.5 bars absolute ±1.2% 0.5 to 4.5 V 10 ms IP65
*43* 4.5 to 5.5 Vdc -40T120 °C 17.3 bars absolute ±1.2% 0.5 to 4.5 V 10 ms IP65
*B6* 4.5 to 5.5 Vdc -40T120 °C 45.0 bars absolute ±1.2% 0.5 to 4.5 V 10 ms IP65
SPK*: 4 to 20 mA - male
*1000000 8 to 28 Vdc -25T80 °C -0.5 to 7 bars ±2.5% fs 4 to 20 mA - IP67
*2500000 8 to 28 Vdc -25T80 °C 0 to 25 bars ±2.5% fs 4 to 20 mA - IP67
*3000000 8 to 28 Vdc -25T80 °C 0 to 30 bars ±2.5% fs 4 to 20 mA - IP67
SPK*C*: 4 to 20 mA - female
*T0021C0 8 to 28 Vdc -40T135 °C -0.5 to 7 bars ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65
*T0011C0 8 to 28 Vdc -40T135 °C 0 to 10 bars ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65
*T0031C0 8 to 28 Vdc -40T135 °C 0 to 30 bars ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65
*T0041C0 8 to 28 Vdc -40T135 °C 0 to 18.2 bars ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65
*T00B1C0 8 to 28 Vdc -40T135 °C 0 to 44.8 bars ±1% fs; 0T50 °C 4 to 20 mA <10 ms IP65

Air quality sensors


Specifications
Models type output
Room 24 Vac/15-36 Vdc
DPWQ306000 V.O.C. 0 to 10 Vdc or 4 to 20 mA
DPWQ402000 CO2 0 to 10 Vdc
DPWQ502000 V.O.C. e CO2 0 to 10 Vdc
Duct 24 Vac/15-36 Vdc
DPDQ306000 V.O.C. 0 to 10 Vdc or 4 to 20 mA
DPDQ402000 CO2 0 to 10 Vdc
DPDQ502000 V.O.C. e CO2 0 to 10 Vdc

Differential air pressure transducers


Specifications
differential differential
differential output
Models power supply power input pressure pressure full scale pressure IP
range signal
precision constants (time)
SPKT00C5N0 15 to 30 Vdc ≥20 mA 0 to 0.5 mbars ±3% 4 to 20 mA 0.055 s IP65
SPKT0065N0 15 to 30 Vdc ≥20 mA 0 to 10 mbars ±3% 4 to 20 mA 0.055 s IP65
SPKT0075N0 15 to 30 Vdc ≥20 mA 0 to 25 mbars ±3% 4 to 20 mA 0.055 s IP65
Pressure switches and flow switches
Specifications
operating maximum output type of
sensor range precision IP
conditions current signal contacts
DCPD0*0100: duct pressure switches
NO / NC
-25T85 °C max 50 1.5 (A) 25 Vac sealed switch,
silicone membrane 0.5 to 5 mbar 0.2 ± 15% mbars voltage-free IP54
mbar 0.1 A 24 Vac AgCdO contacts
contact
DCPD0*1100: duct pressure switches
NO / NC
-20T85 °C max 50 1.5 (A) 25 Vac sealed switch,
silicone membrane 0.2 to 2 mbar 0.2 ± 15% mbars voltage-free IP54
mbar 0.1 A 24 Vac AgCdO contacts
contact
DCFL000100: flow switches
2.5 to 9.2 m/s NO / NC
15 (8) A
-40T85 °C silicone membrane (start) voltage-free sealed switch IP65
24/250 Vac
1 to 8 m/s (stop) contact

*: “1” with assembly kit

69
Remote management
and communication
solutions

systems of monitoring and supervision carry out


a role key in the management incorporated of the
systems HVAC/R.

These are essential instruments for continuously


and effectively controlling the status of field
devices and recording temperature and events in
compliance with HACCP regulations.
They can perform scheduled actions (e.g. lights
on/off, etc. ) and optimise the organisation of
maintenance operations through effective alarm
management.
The immediate signalling of alarms by SMS,
e-mail and/or fax means the installation is always
under control, while the remote system can be
used to resolve several problems quickly, without
need to go on-site, ensuring economic savings
and faster response times.
The system offers various reporting options,
including standards-compliant print-outs at
programmable times.
In addition, critical situations can be highlighted
relating to the trend in values such as
temperature, pressure and power consumption,
comparing values between different utilities.

Integrated Control Solutions & Energy Savings


Connectivity
Connectivity is the result of CAREL’s years of Security The CAREL devices can be configured for:
experience in the design and manufacture of Risk-free transmission of information and data • differentiated access to the unit for
programmable controllers for HVACR units. exchange, an important factor above all when maintenance personnel or supervision.
CAREL constantly follows the technological using networks that are universally accessible. • secure access via internet or VPN (virtual
advances in communications, focusing on private network).
several fundamental concepts.

Connectivity ZigBee™
Easy Way protocol

Interfacing and compatibility with the more RS485


CAREL
commonly-used BMS (Building Management
Systems): BACnet™, LonWorks®, Modbus®,
Access point
SNMP. This ensures: RS485 XML
Third party CAREL/Modbus®
• remote management of the unit via modem devices e-mail

and the Internet, including using a simple


BACnet™ MS/TP
browser. sonde
FCP
• authorised personnel, wherever they pCOe EVD4 Serial board
RS485
may, are notified of any alarm situations, humidifier
VFD

including by SMS and e-mail. or

• simple creation of alarms and graphs for


prompt unit diagnostics.
EVD4 pCOe
LON board

Interoperability Serial board


TREND
Ability to work and cooperate in a distributed
FieldBus

intelligence system and with integrated Damper Valve


solutions, acquiring from and sharing servo control servo control
Serial board Serial board
information with third party devices for: KONNEX KNX KONNEX

• optimised management of the unit.


BMS

CANbus

• high efficiency of the installation (energy e-dronic e-dronic


saving) Modem board
RS232

SMS SMS
Supernode
SNS*

The new Supernode series is the result of makes the management of information fast Technical specifications
the need for a controller than can manage and reliable; Power supply: 24 Vac (10 to -15%) 50/60Hz
considerable information flows. • connectable: 6 serial ports: 48 Vdc (36 to 72 Vdc)
Power input: 11W (13VA)
This feature adds to the numerous - 2 built-in RS485 ports, one of which
Operating conditions:
advantages of a programmable controller. optically isolated; -10T60°, 90% rH non-cond.
Supernode is the first CAREL controller with - 2 slots for BMS plug-in cards; Storage conditions:
32-bit microprocessor and embedded 4MB - 2 USB ports (Master and Slave). -20T70°C, 90U.R. non cond.
flash memory. The fast digital input, standard on all versions, Index of protection: IP20 – front panel IP40
The unit is compact (6 DIN modules) with can be used to directly read energy counters.
built-in negative blue 132x64 pixel display. Ideal as a system coordinator, simultaneous
La tastiera, posta orizzontalmente sotto access by two supervisory systems and
il display e senza serigrafia, permette la the master function for multiple serial
personalizzazione delle funzioni associabili connections make it adaptable to all kinds of
a ciascun tasto (visualizzate nell’ultima riga applications and needs.
del display) differenziandole da maschera a
maschera.
Supernode is a product:
• flexible: ideal for more demanding
applications, using the numerous I/Os
available and a modern and functional
semi-graphic display;
• powerful: the power of the new platform

Montaggio su guida DIN Dimensioni (mm)


110

105 60
6 moduli DIN
73
OVERVIEW DRAWING
PGD2-3*: touch
screen graphic display
for flush or wall
mounting
EVD*2* PCO*:
EVD*4*: programmable
start
EEV controllers
mode

driver
TAT*: FCM*:
aria terminal electronic
ADP*: control
pAD terminal module
PGD0-1*: graphic PCOS00AKY0: PCOS00AKC0: CVSTDUTLF0:
display smart-key, smart-key USB USB/RS485
programming key adapter converter

S90CONN*:
connection cable
PLD*, PST*: user
terminal

PCOE*: CPY: KUE*


EVD*4*: EEV
pCO I/O humidifier
driver
expansion for control boards
tLAN

(*): The tLAN CANNOT be connected to PCOE00TLN0 & PLD*


terminals at the same time!

ZigBee™
protocol EW*: easy
FCP: speed CAREL way aria
third-part controller controllers (ir33,
devices µC2, e-drofan,
RS485 etc.)
Modbus® master/
CAREL master CPY: KUE* VFD:
PCOE*:
pCO I/O humidifier inverters
expansion board control boards
for RS485
serial card 2 ADC*:
clima terminal
USB key: upload logs & download applications ADP*:
pAD terminal

pCO manager
serial card 1

Probes
BACnet™ MS/TP
status RS485

GNX
P1
+
P2

P3
RS485 SPKT*: 4 to 20 mA pressure
probes - 0 to 5 V ratiometric
PCO1000BA0: probes
PCOS004850: RS485 BACnet™ MSTP RS485
serial board interface NTC/PT1000: temperature
probes

DPP*: temperature & humidity


PCO100MDM0: PCO1000WB0: pCO probes for industrial environments
modem board Web - Ethernet™/
BACnet™ interface
CANbus

GND H+ H–
DPW*: temperature &
humidity probes for civil
environments
e-dronic
PCO10000F0: LON
PCOS00HB00:
boards
CANbus boards
DPD*: temperature & humidity
probes for ducts

PCOS00KXB0: Konnex PCO100CLP0:


board TREND board
Models
Specifications SNS*M SNS*L
4Mb flash memory l l
8Mb flash memory n n
512kb RAM l l
2Mb RAM n n
32Mb NAND flash n n
Real Time Clock n n
Max. no. of serial ports 6 5
pLAN l l
Opto-isolated RS485/tLAN/PST-PLD l l
Serial board 1 connector l l
Serial board 2 connector l
Master USB port n n
Slave USB port n n
Ready for programming key l l
Negative blue built-in display 132x64 pixels n n
User interface with 6 LEDs + 1 button built-in n n
Black Box l l
Max. no. of inputs 7 10
PT1000 inputs 2 2
0 to 10 V inputs 6 6
0 to 1 V inputs 6 6
4 to 20 mA or 0 to 20 mA inputs 2 2
NTC inputs 6 8
0 to 5 Vdc ratiometric inputs 6 6
Fast digital inputs with voltage-free contacts 3 6
Select inputs by software 1 1
Max. no. of analogue outputs l l
0 to 10Vdc outputs 2 2
PWM outputs (phase control) 1 1
Max. no. of digital outputs 1 1
SPST relay outputs 2 7
SPDT relay outputs 1 6
Max. no. of SSR outputs 1 1
48 Vdc power supply 2 3
24 Vac power supply l l
Alimentazione 24 Vac l l

l standard - n optional

75
FieldBus connectivity
From the viewpoint of communication between controllers made by different companies, CAREL also offers a wide variety of solutions for interfacing the pCO family
controllers with field devices such as valves, VFDs, serial sensors, Belimo actuators etc. In this way, the pCO sistema series controllers not only manage the individual
units, but the entire air-conditioning/refrigeration installation.

www
Modbus® CANbus (BMS: PCOS00HBB0, FieldBus:
PlantVisor
OPC PCOS00HBF0)

pLAN
CANbus BACnet™ user
... interface
The CANbus option allows the pCO controllers

tLAN
Graphic user MASTE ...16
interface
tLAN R
...up to
to be connected to the CAREL fan coil
16 MASTER units
management system (e-drofan), thus ensuring
simpler management of the installation and
optimising, through synergy between the
1 2... ...5 1 2... ...5

...up to ...up to controllers, comfort and running costs


5 SLAVE units 5 SLAVE units
Available for both FieldBus and BMS serial
port.

RS485 (PCO100FD10)
Modbus®
The RS485 serial option on the FieldBus serial FieldBus: A B C D E F G
A B C D E F G
BMS:
interface can be used with the Modbus® Master
Probes or CAREL Master protocol.
Centrifugal compressor
CAREL
components CAREL VFD

FieldBus: A B C D E F G
Inverter
CAREL humidifiers

(PCO100TLN0)

The tLAN option is used to connect


to CAREL devices, such as I/O
expansions (pCOe) or electronic FieldBus: A B C D E F G
up to 5 devices
valve drivers (EVD4), up to a
or maximum of 5. Alternatively, this
option can be used to connect to
the PLD/PST display.
EVD4 pCOe pLD display

(PCO100MPB0)

The MP-BUS® protocol can be used to manage up to 8 Belimo servo


controls via a simple two-wire connection cable. FieldBus: A B C D E F G

Modem (BMS: PCO100MDM0, FieldBus: PCOS00FD20) FieldBus: A B C D E F G


A B C D E F G
BMS:
Direct connection to a traditional or GSM modem, allowing:
• remote supervision by PlantVisor;
• remote connection via Winload. FieldBus: pCO3
The use of a GSM modem also offers the possibility to communicate via SMS (short message A B C D E F G
BMS:
service), so as to:
• send alarms and information; Konnex (BMS: PCOS00KXB0,
• receive commands to reset alarms or perform any actions without having to physically go
FieldBus: PCOS00KXF0)
to the installation.
Available for both FieldBus and BMS serial port. The KNX technological standard is now widely used in
building automation and control for commercial and
residential use.
CAREL is member of the KNX Association (www.knx.org).
Can be used in Fieldbus and/or BMS
The CAREL Konnex board is compatible with all KNX/EIB
A =BpCOC 3 eDpCO
E 1F G devices and can be installed on the following ports:
A B =CpCOD 3 /pCO
E F 1 /pCO
G XS /pCOC • BMS, for the pCO sistema or e-drofan controllers;
A B C =DSupernode
E F G • FieldBus, for the pCO3 controllers.
A B C D =EMastercase3/
F G pCOrack * The K-Set tool (can be downloaded from ksa.carel.com) is
A B C D E =FhumiSteam
G X-plus / gaSteam / MC * used to create an XML file for the custom profiles.
B C D E F =Ge-drofan
C D E F G = altri

* check compatibility with the application program


BMS connectivity
CAREL controllers can be connected to the BMS in the following ways:
• directly, thanks to the ability of the pCO sistema series controllers to select the protocol used (CAREL, Modbus®);
• using a serial board that communicates with the protocol used by the BMS (BACnet™, SNMP, LON…);
• integrating the driver for the management of the CAREL proprietary protocol into the (OPC®, CAREL DLL).

This is an industrial CAREL provides


RS485 (PCOS004850)
standard created a DLL that
The RS485 option for manages
Introduced in the 1970s and by a consortium of
BMS serial port can be communication with CAREL controllers.
now one of the most widely- companies, in collaboration with Microsoft®
used for interfacing to In particular, using the services supplied
used BMS protocols. The pCO to standardise the drivers for proprietary
supervisory systems, such by the routines contained in the CAREL
sistema series controllers are devices. Using the CAREL OPC server, any
as PlantVisorPRO, OPC, DLL (available for download from ksa.
Modbus® native. Windows® OPC client application (SCADA,
Modbus or proprietary CAREL.com), supervision software can
supervisors, management software, etc.)
(CAREL DLL), using the be developed for receiving and sending
can communicate with all CAREL devices in
CAREL slave or Modbus data from/to all CAREL peripherals
user-friendly OPC mode, without requiring a
RTU slave protocols. without needing to know the protocol
gateway.
that these adopt.

A B C D E F G
BMS: LON (PCO10000F0)
The LonWorks® system, developed by Echelon® is one of the dominant solutions in the market of automation
and control in industry, offices, homes and transport. Electrical standard supported:FTT10. CAREL is a LonMark®
Partner. The LONset tool (available for download from ksa.carel.com) can be used to create the LON files (NXE
and XIF) for the custom profiles. Info: [email protected]
A B C D E F G
BMS:

TREND is a building automation system that is very widely used in


English-speaking countries and in Europe in general. For further
information on the supply and configuration of the interface board,
contact [email protected].
A B C D E F G
BMS:

pCOWeb (PCO1000WB0)
Interface with the emerging protocols in the HVAC sector and
based on the Ethernet™ standard.
Connection to the following networks:
• SNMP v1,v2,v3 networks with TRAP;
• BACnet™ Ethernet, BACnet™ /IP networks;
• LAN or Internet.
Using the Web-Server function embedded in the pCOWeb,
A B C D E F G
BMS: SNMP the user can download the HTML pages relating to their own
application via FTP and then use a browser for the remote
XML
management of the installation. The embedded LINUX™
operating system allows the addition of plug-ins developed by
the user for their own requirements. The pCO application can
therefore now be downloaded from a remote station across
A B C D E F G
BMS: the Ethernet network, in maximum security. It also features a
logger for creating log files (.CSV) and graphs (.BMP) of limited
This is the protocol designated in 1995 by ASHRAE numbers of variables. These files can be received daily via e-mail.
(American Society of Heating, Refrigerating and info: [email protected]
Air-Conditioning Engineers) as the organisation’s
official protocol.
Type of protocol supported: A B C D E F G
BMS:
• BACnet™ Ethernet™ ISO8802-2 over 8802-3; Web-GATE: TCP/IP interface (WEBG0000B0)
pCOnet (PCO1000BA0) • BACnet™/IP;
• BACnet™ MS/TP; EIA-485 communication Connection to a local Ethernet™-TCP/IP network
Interface with the
standard. at 10 Mbps. Connection to the following
BACnet™ MS/TP
protocol based on the networks:
The BACset tool (available for download from ksa.
EIA-485 standard. Info: • SNMP v1 networks;
carel.com) can be used to configure and test the
[email protected] • LAN or Internet.
boards. pCOWeb and pCOnet are certified by the
Using the Web-Server function of the Web-GATE, the user can
BTL (BACnet Test Laboratory).
download the HTML pages relating to the application via FTP
www.bacnetinternational.org.
and then open a browser for the remote management of the
installation.

77
Comply with
EN12380

EN12830

Remote management and monitoring systems


The need for the use of a remote Advantages PlantVisorPRO simplifies HACCP
management system is often dictated by PlantVisorPRO is the innovative CAREL management, being able to produce
standards, as well as to ensure rapid alarm supervisory system that exploits the latest temperature and alarm printouts for all the
management and optimise routine and web technology. The data are saved in a supervised instruments.
special maintenance operations. database, ensuring reliability and portability. The temperature data are saved in a powerful
This ensures the user a powerful, easy-to-use database.
CAREL meets these needs by fitting many and highly customisable tool for all different
of its instruments with an RS485 serial needs/applications.
connection.
In this way, the user can access the control PlantVisorPRO is surprisingly easy to use, both
parameters and the device status from a regarding configuration and access to the
remote supervisor. parameters of the instruments.
It can connect to all CAREL instruments, both
CAREL proposes solutions for different types for refrigeration and air-conditioning.
of installation: This means that complex installations
• PlantWatch and PlantWatchPRO, PC- featuring commercial or industrial
free solutions for small refrigeration refrigeration and air-conditioning systems can
and air-conditioning systems of up be grouped into one single application.
to 32 (PlantWatch) and 100 devices
(PlantWatchPRO); The powerful alarm management scheduler
• PlantVisorPRO, a PC-based solution, for ensures that any service requests are sent to
refrigeration and air-conditioning systems the appropriate recipient.
with a maximum of 200 utilities. Quality certification
PlantVisorPRO local, available in the PlantVisorPRO and PlantWatchPRO are
embedded version, represents a perfect compliant, as required by EC regulation
37/2005 of 12 January 2005, with standard
solution plug&play, simplifying the installation
EN 12380 on temperature recorders for the
operations on-site. transport, storage and distribution of chilled,
The Pc-GATE converter and cables are frozen, deep-frozen/quick-frozen food and ice
included in the packaging. cream.
PlantVisorPRO is also compliant with EN13485.
service area
PlantWatchPRO is the ideal SMS
solution for monitoring the e-mail
fax
temperature and managing HTTP/ADSL

the alarms on the refrigeration


utilities in small installations,
such as service stations or small
stores in general (discount
stores, local shops).
The GSM modem can be used
to send alarm signals via SMS to
the service network.

Refrigeration utilities Energy measurement

small supermarket

SMS
e-mail
fax
HTTP/ADSL

control
centre
PlantVisorPRO Remote can be used to access one
or more local sites running PlantWatchPRO or
PlantVisorPRO to check alarm situations, view graphs,
set parameters and print reports.
Refrigeration utilities Compressor racks Energy measurement The alarms are immediately managed by the
PlantVisorPRO Remote system, and each local service
centre is immediately notified via fax or SMS so as
to ensure optimised management of the service
operations.

large supermarket
PlantWatchPRO is also an excellent solution
for medium-sized supermarkets where PlantVisorPRO is the
the control and supervision requirements ideal solution for large
are the same as for larger installations. installations with a
PlantWatchPRO can integrate the monitoring considerable number of
not only of refrigeration utilities, but also the number of utilities in the
air-conditioning and power consumption field and extensive control
measuring systems. requirements.
PlantWatchPRO allows temperature monitoring
in compliance with the HACCP standards, and
indeed alarm management and the possibility
to connect to the remote service centre are
standard functions available in the product.

Refrigeration utilities Compressor racks Air-conditioning Electrical loads

79
PlantVisorPRO local embedded PlantVisorPRO remote
PPSTD* PPSTD*

PlantVisorPRO is the innovative CAREL advanced models, so as to respond to the PlantVisorPRO remote is used to manage
supervisory and monitoring system for both needs of different types of installation. a series of installations located in different
small and large installations. This plug & play solution simplifies geographical areas from one single station.
installation in the field; avoids hardware Available in two versions: for the supervision
PlantVisorPRO offers: compatibility problems with the peripherals, of 20 sites and 50 sites. Solutions for more
• monitoring and energy saving management such as modems, and reduces overall cost than 50 sites can be developed to order by
functions; (maintenance, selection of components, CAREL or its VAR network so as to offer the
• HACCP reports and graphs; installation of the software). maximum in terms of system management
• simple and intuitive alarm management for Version No. instruments Functions
and integration of customer requirements.
effective maintenance; Small 20 low The remote system can be used to resolve
• local and remote connectivity; Basic 400 “ many problems without need to go on site.
• activity scheduling and controls for Advanced 400 complete
instruments or groups of instruments.
Technical specifications
PlantVisorPRO ensures the installation is Power supply: 230 Vac;
always under control. Connection cables & pc-Gate: included;
All alarm situations are detected by RS232 serial port for PC-Gate (to CAREL
PlantVisorPRO and signalled in both the instruments);
Parallel port (printer);
local system and the remote system. E-
Telephone jack for analogue modem/fax;
mails, faxes and SMS messages can be sent USB ports (printers, modem, pendrive, etc.);
immediately to inform the service centre of Ethernet™ 10/100 network connector (LAN, WAN,
any problems, so as to be able to optimise Internet); PlantVisorPRO IDE
service operations. VGA connector (1024 x 768 monitor);
PS2 port for mouse and keypad PPIDE*
A different level of importance can be defined
for each alarm, with the information sent to
multiple recipients, based on time bands. PlantVisorPRO IDE is the integrated
Dimensions (mm)
development environment for the
PlantVisorPRO proposes an intuitive, effective construction of custom versions of
and pleasant navigation interface, with PlantVisorPRO. This software package can
cutting edge features: relational database, be used to enter system layouts, add new
62

user profiling and access control, XML custom programmable controllers, introduce
260
protocol for exchanging data between a new language and other additional
applications, Modbus®, connectivity, web modules to enhance the performance of the
interface. supervisory system.
PlantVisorPRO local is available in the PC- 240 * IDE products are released following completion of
embedded version in the basic, small and training at CAREL headquarters. Contact your local
CAREL agent.
PlantWatchPRO Pc-GATE
PWPRO*

PlantWatchPRO is the new solution from • active defrost management; The new RS232/RS485 converter is a
CAREL for the supervision of small-medium • possibility for multiple users to access the system, device with a number of functions: serial
with different privileges (administrator, normal
installations. conversion from RS232 to RS485, PC-network
user, user with privileges);
Complete network and alarm configuration, • instrument suitable for technical environments, communication watchdog, junction for star
simple navigation and an attractive no moving parts. connections, amplifier to increase the length
design are some of the features that make of the line over one kilometre.
PlantWatchPRO the cutting edge product in PlantWatchPRO is also available in the version
its category. with built-in modem. • CVSTD00000 converter/amplifier only,
A colour LCD touchscreen, and the use of with RS232 or RS485 input and two RS485
practical menus, guide the user simply and Technical specifications outputs to the network, one digital input
intuitively, without the use of a PC (however Power supply: 90-240 V, 50-60 Hz and one alarm output.
a PC can be connected if necessary), thus Power input: 6.7 W (typ), 9 W (max)
providing a practical solution for all those Operating conditions:
5T50 °C, 20 to 80 % rH
environments that do not have room for a
Storage conditions:
computer. -20T60 °C, 20 to 80 % rH
Other innovative features of PlantWatchPRO Installation: wall-mounted
include: Index of protection: IP65 (with cover closed)
• possibility to connect and control up to 100
devices;
• use of the CAREL or Modbus® protocols for
connection;
• recording of around 100 variables, sampled every
15 minutes, for more than one year;
• IP65 index of protection;
• ready for connection to the PlantVisorPRO
Remote supervisor system;
• three output relays, for alarm signals or activating
lights and defrosts; Dimensions (mm) Dimensions (mm)
• possibility to export data (alarms, events,
system and model configurations and variable
reports) using a USB memory key (the data are
downloaded in a format that is compatible with
Microsoft® Excel and Microsoft® Word);
• import new standard or custom devices;
128

• display graphs;
240

• proximity sensor that activates the display


without the user needing to open the cover;
• external buzzer management;
• complete alarm configuration;
• phone book for SMS contacts, fax numbers, e- 200 87,3
152 40
mail addresses;
81
PlantWatch Synchro wireless
PLW00*: integrated monitoring and remote SYN*
management solution.
Ideale per impianti di dimensione contenuta, The Synchro wireless version represents
PlantWatch è un registratore dati versatile, PlantWatch printer module (PLW0PPR*) the most advanced technology used to
un sistema di vigilanza degli impianti ed uno The module allows a parallel printer (with resident simply and quickly setup supervision for
strumento per il controllo a distanza. fonts) to be connected to the CAREL RS485 large systems such as supermarkets. Wireless
Ideal for compact systems, PlantWatch supervisory network. technology is used for communication
The module receives the information on the print
is a versatile data recorder, a formidable between the controllers and the supervisory
operations and modes from PlantWatch.
surveillance system and an exceptional It can also be used to signal any lack of activity on system, thus avoiding the problems and costs
instrument for remote control. PlantWatch the network (network “watchdog”) for more than related to laying the cables. The technology
allows installers, managers, technicians and 20 minutes. used for wireless transmission is based on the
maintenance personnel complete control Mesh networks, which are highly efficient and
of refrigeration, air-conditioning, heating can overcome/get around any obstacles in
and other systems. PlantWatch can manage the area.
up to 32 instruments and displays the data
in five languages. It is also available with
built-in modem (PSTN). For each possible Specifications
critical situation, the user can decide whether Kit for direct RS232 serial connection to a Power supply: 12 Vac/Vdc (-10% to +10%), 50/60
PlantWatch should signal the event by PC (PLW0PPC*) Hz;
Current input: 50 mA
buzzer, send a fax or SMS message to a GSM The kit includes the “PlantWatch manager”
Connections: plug-in terminal for communication
mobile phone, simply save the event, print it configuration software, an RJ45-DB9 female adapter
with peripherals: max cable size 1.5 mm², (use
or call the service centre running PlantVisor with DCE connections (meaning it can be fitted
shielded cable with shield connected to GND)
directly to the PC’s serial port) and a 5-metre long
Enhanced.* PlantVisor Enhanced remote* is 8-wire flat cable.
Plug-in power supply terminal:
the default program for downloading the max cable size 1.5 mm²
Assembly: wall-mounted by screws
values and the alarms saved.
Status display: three LEDs for status and
*product available until June 2008. operation:
• LED indicating the type of device (master or
Dimensions (mm) slave);
• on the master LED indicating wireless
transmission, on the slave device validated;
Kit for connection to an external modem • on the master LED indicating wireless reception,
(PLW0PMD*) on the slave wireless activity.
The kit contains a 5-metre long 8-wire flat Operating conditions:
0T50 °C; 20 to 80% rH non-condensing
160

telephone cable, an RJ45-DB25 male adapter


and an RJ45-DB9 male adapter, both with DTE Storage conditions:
connections for direct insertion into the female -20T70 °C; 20 to 80% rH non-condensing
connector on the modem. Index of protection: IP55.

190 65
Energy2
ENERGY*

Energy optimisation is fundamental in Features of the Large version (ENERGY2120)


achieving significant improvements in the • management of up to 15 loads that can be
energy balance and consequent reductions intelligently deactivated;
• one alarm output;
in the running costs of systems. CAREL offers
• up to three 4 to 20mA inputs for monitoring
a panel-mounted microprocessor-based power consumption; Current transducer (0907554AXX)
electronic controller especially designed to • one analogue output for managing a 3-way valve Electronic current transducer for low voltages, with
acquire data on electricity usage, so as to • up to 3 NTC probes for optimising the air- 500 A end scale and 4 to 20 mA output.
analyse and manage electrical loads. Energy² conditioning or heating system.
analyses the electricity consumption and Features of the XS version (ENERGY7060)
intervenes when the mean value envisaged • management of up to 4 loads that can be
exceeds the maximum set. The control intelligently deactivated;
functions momentarily deactivate any loads • one alarm output;
that are not strictly necessary, so as to bring • up to two 4 to 20mA inputs for monitoring power
consumption;
the power consumption back within the
• up to 3 NTC probes for optimising the air-
set limits. The devices that are switched conditioning or heating system.
off are restarted as soon as the conditions Mains analyser (6714505AXX)
of the installation allow. The priority and Three-phase mains analyser for measuring the
disconnection mode can be set for each electrical values in low voltage applications.
electrical load monitored.

Advantages:
• centralised management using just one
controller of all the data corresponding to energy
consumption, ensuring precise monitoring;
• limit where possible the exceeding of the
contracted power supply rating through the
intelligent management of the loads, avoiding Dimensions (mm)
penalties;
• improve the use of electricity by activating the ENERGY2120* ENERGY7060
loads at preset times, applying programmable
time bands to highlight and eliminate any energy
wastage;
• optimise certain loads, such as the air-
470

420

conditioning or heating system, with functions


such as Optimum start-stop and Duty cycling.

426 140 314 135


83
ExV system

CAREL presents its solution for electronic


expansion valves (EXV) with proportional
modulation and excellent technical and
functional characteristics.

The ExV series can be used in many applications


in the fields of air-conditioning and refrigeration
at low and normal temperatures, and ensures
compatibility with the most commonly used
refrigerants.

The use of ExV technology ensures energy saving


compared to a mechanical expansion valve,
paying for itself in a very short time.

In addition, it has been proven and validated in


the field that in commercial refrigeration and
computer room air-conditioning applications the
reduction in consumption achievable using ExV
is on average 15 to 20% annually, based on the
application, with seasonal peaks of up to30%.

Integrated Control Solutions & Energy Savings


E304579

ExV electronic expansion valve


The flow of refrigerant is modulated through Energy saving and precision
a calibrated hole fitted with a conical The extended range of operation and the
movable element, driven by a stepper motor, precision in terms of control (from 10 to 100% of
and the internal mechanism is suspended rated capacity) allow significant energy savings.
on calibrated springs with ball bearings:
control is consequently very precise, stable As well as this characteristic, ExV stands out for
and reliable over time, eliminating the risk of its significant control quality and the capacity
locking. to quickly reach and then maintain stable
conditions when starting and upon changes in Co
The ExV is entirely manufactured using laser n de
demand. nsi
ng
welding and quality materials (AISI 316L and tem
pe
high performance plastics), and each piece is rat
The latter aspect is ideal for precision air- ure
functionally tested. conditioning and industrial refrigeration
applications, where as well as ensuring energy
Given the current increase in installations savings, ExV also increases performance and
using high pressure refrigerants, the ExV provides very stable operation.
series has been designed to ensure operation
up to 35 bars differential and 42 bars suction
pressure, thanks to the high thrust force.
In addition, the expansion capacity in
both directions allows the layout of the
refrigerating circuit to be simplified in reverse-
cycle heat pumps and reduces installation
costs: only one expansion valve is required,
and non-return valves are not needed.

cy
c ien
r effi
re sso
mp
Co
Control systems manufacturers that sends a digital signal
to the EVD400 module to start stand-alone
control.
CAREL offers a number of solutions for the
If programmable controllers are used, the
management of the EXV electronic expansion
1Tool system makes it possible to customise
valves.
the control algorithm so as to adapt
management to specific requirements of the
The operation of the EXV is based on P T
installation (pump down, dehumidification
controlling the superheat of the refrigerant,
upon request).
with some additional functions (MOP, LOP,
For parametric controllers, on the other hand,
LOW SUPERHEAT): in order to calculate The reading of the probes, the control the functions provided represent a complete
these parameters, a pressure probe and a algorithm and the movement driver can be offering for the needs of standard systems.
temperature probe need to be installed at the managed either using built-in devices or
evaporator outlet. separate modules. In addition, preventive maintenance and
In the former case, the devices are integrated efficient alarm management are available by
The expansion of the refrigerant is controlled into the main controller (for example monitoring, using the supervisory system, the
using the CAREL control algorithm, which in MPXPRO with built-in driver). refrigerant superheat value and consequently
real time calculates the optimum position of
the degree that the EXV is open, as well as
the valve stopper and, using a driver, moves In the latter case, the separate EVD400 other parameters from the various inputs on
it with the built-in stepper motor (see the module can be integrated with: the controller.
diagram on the side). • a µC2 series parametric controller;
• a pCO series programmable controller;
• an instrument made by CAREL or other
Refrigerant flow (kg/h)

TEV E2V
condensation
pressure

overheating
evaporation
Valve opening (%) pressure

The proportional variation of the refrigerant flow-rate to the degree of switch


opening of EXV in both directions ensures high precision control in all
applications, even at low flow-rates.
Effect on the stability of a system following the changeover from control
with TEV to EXV.
pressure (ln(p))

lower energy
consumption

higher
cooling
duty

entalpy (kJ/kg) T
switch
P
TEV
The extended control range of the EXV allows the refrigerating unit to
operate with floating condensing pressure and therefore at the minimum
allowed by the ambient temperature. This means signfiicant energy
saving in all refrigeration applications.

87
EVD4*: EXV universal driver Example of application on a chiller

EVD*4*

The EVD400 driver is the most advanced and pLAN µC2


versatile solution in the CAREL range for the control RS485
and positioning of electronic expansion valves.
Versions EVD*400, *410 and *420 respectively come
pCO
with the communication protocols pre-set for
connection to the µC and pCO controllers (tLAN),
pCO (pLAN) and supervisor or PlantVisor (RS485),
and can manage a vast range of EEVs made by
different manufacturers.
Versions EVD*430, *440 and *450 come with same
protocols pre-set as above, however for managing
CAREL valves only.
By the end of 2008 a new version will be available,
the EVD*460 for Modbus® communication.

T
EVD400 can operate in stand-alone mode, with
P
a digital input for starting/stopping the device
and connections to the temperature and pressure
probes and the electronic expansion valve.
EVD4* can also act as a simple positioner, based on
a 4 to 20 mA or 0 to 10 V analogue input signal.
EXV: electronic expansion The use of ratiometric pressure sensors, the resident Example of application on a display cabinet
bypass and control algorithms with alternatives with stand-alone driver
valve to superheating control, and considerable
configuration options make the EVD400 the most
advanced solution currently available.
E2V*; E3V*; E4V*
remote
ON/OFF

E2V, E3V and E4V are proportional electronic


expansion valves activated by a two-pole
stepper motor. Control is performed using
a calibrated stem that slides through on
an opening, with 14 mm travel. The stem is
positioned by a stepper motor with a range
of around 500 steps. The correct mechanical MPXPRO series and MasterCase3:
balance guarantees significant stability of controllers with built-in driver
T
superheat control according to the set point MX2* & MC3* P
and a rapid response to transient situations.
Complete controllers for display cabinets with built-
The proportional control also ensures no
in EEV driver.
pulsation in pressure on the refrigerant lines Optimised for OEMs and installers, reducing
and greater control over the return of liquid installation costs and space by integrating the unit
to the compressor. EXV is available in different electrical panel.
sizes, with cooling capacities of up to 250 The use of ratiometric pressure sensors further
reduces the costs of the solution. Example of application on a display cabinet
kW, with different types of fittings (copper,
with stand-alone driver
brass, stainless steel). The most suitable
size valve can be selected easily using the
E2V SELECTION software available from ksa.
carel.com, or alternatively by referring to the
shortcut tables, as shown in the brochure and MPXPRO

on the company website www.carel.com. High


voltage

MC3*
MX2*

T
P
OVERVIEW DRAWING

E2V*: CAREL electronic


expansion valve solenoid valve alarm signal

NB: DANFOSS, SPORLAN & ALCO


electronic expansion valves voltage-free relay output for
can be connected utilities up to 230 Vac

personal computer 3 4
COM NO
1 2

EVDCON0001:
10 connector kit
EEV driver

PC
EVD4
4

EVD4 service USB adapter

CVSTDUTTL0: converter

EVDCON0001:
10 connector kit EVD*40* & EVD*43*:
EVDKEY0000: programming
tLAN version
key
EVD*41* & EVD*44*:
pLAN version
G Vbat DI1 S4 V S3 S2 S1
GNX RT+ RT–
EVD*42* & EVD*45*:
G0 GND DI2 S4 I Vr1 Vr2 OC

External controller RS485 version


Signal 4 EVDCAB0500:
0 to 10 V 4 to 20 mA 14 pre-crimped
cables

Up two 2 probes with the


RS485

following combinations 1 2
digital input

digital input
(to be implemented)

SPKT: 0 to 5 V MC2*: µC2 controller


ratiometric probes
Probe 3
NTC: low temperature
probes PlantVisor pGD1 user interface

SPKT: 0 to 5 V
ratiometric probes

NTC: low temperature Probe 2 PCO*: programmable


probes controllers

PT1000: temperature
probes EVBAT00200 &
EVABT00300:
battery modules
pGD1 user interface

SPKT: 0 to 5 V
ratiometric probes
Probe 1
NTC: low temperature
probes PCO*: programmable
controllers

89
Condenser controllers
and inverters

Speed controllers represent a solution for


controlling electric motors.

They are typically used on condensing units, in


compressors or pumps, to modulate the speed
and optimise the efficiency of the unit, achieving
considerable energy saving.

Devices are available in the single-phase and


three-phase versions, and with varying index of
protection (IP).

Integrated Control Solutions & Energy Savings


POCC IT.AИ50.B09036

Condenser controllers and inverters

Completing its range of products, CAREL operating in the stand-alone configuration


offers a series of modules designed for special with the FCM control module, or connected Inverters are used on the electric motors
applications on HVAC/R units. to a pCO sistema series controller. that drive water pumps or fans to modulate
In fact, optional modules are available This series features devices available for all the load and achieve precise and energy-
that have been specifically designed, needs: three-phase and single-phase versions, efficient process control. The variation in
and therefore optimised, for increasingly with different index of protection (IP 00, 20, compressor speed by inverter guarantees a
important functions in current air- 55). correct flow of refrigerant inside the circuit,
conditioning and refrigeration units allowing the continuous operation of the
As regards the parametric controllers, such as compressor, bringing benefits in terms of
Air-conditioning and refrigeration processes the µchiller series, CAREL offers the MCHRTF cooling efficiency and considerable overall
feature a number of very delicate stages range, ideal for this type of controller. energy saving.
that determine the correct operation of the These speed controllers are also compatible
installation, the correct maintenance of the with the pCO sistema programmable
desired temperature and humidity and the controllers. They can manage single-phase
protection of the expensive equipment used fans with current ratings of 2, 4, 6 and 8 A, 203
for these applications. Vac.

Knowing the critical points of the installation


allows preventive action to be taken so as to
prevent problems from arising that may even The new range of variable frequency drives
cause the entire system to shutdown. (VFD), the NXL series, is designed specifically
for applications such as:
CAREL offers a complete series of devices • variable speed of fans in air handling
for controlling the condenser and providing systems;
protection, to be used in combination with its • modulation of compressor operation;
controllers. • variable flow-rate of system supply pumps
As regards the control of the condenser, and evaporator pumps on chillers;
the solution offered involves the FCS series • control of condensing pressure in fan
controllers, which feature the possibility of assemblies.
4, 8, 10 and 12 A single- FCS: IP20 three-phase FCS: IP55 three-phase
phase speed controllers speed controllers speed controllers
FCS1* & MCHRTF* FCS3*10 FCS3*00

The FCS and MCHRTF series single-phase The IP20 range, suitable for panel installation, The three-phase series with IP55 index of
controllers have been designed to control the can be controlled by a 0 to 10 Vdc analogue protection are ideal for outside installation,
fan speed on condensing units according to signal from evolved controllers such as the and can be controlled by a 0 to 10 Vdc
the signal from the controller. Specifically, the FCM or pCO sistema, or a PWM signal (pulse analogue signal from evolved controllers
FCS series receives a 0 to 10 V signal, while width modulation) from the µChiller series. such as the FCM or pCO sistema, or by a PWM
the MCHRTF series controllers receive a PWM These controllers can manage motors with signal (pulse width modulation) from the
signal. ratings from 9 to 40 A, and feature a control µChiller series. The range, which includes the
board that distributes the power to the load, control of motors with ratings from 6 to 40
Technical specifications in linear or quadratic mode, with the cut A, features a control board that distributes
Models available: 4, 8, 10 & 12 A/230 Vac off, threshold, and minimum and maximum the power to the load, in linear or quadratic
Index of protection: IP10 speed functions set using the trimmers on mode, with the cut off, threshold, and
the board. minimum and maximum speed functions set
using the trimmers on the board.
Technical specifications
Dimensions (mm) Power supply: 400 Vac (-15 to 10%), 50/60 Hz Technical specifications
Operating conditions: -10T50 °C Power supply: 400 Vac (-15 to 10%), 50/60 Hz
D Storage conditions: -20T70 °C Operating conditions: -10T50 °C
A C Control signal: 0 to 10 Vdc/PWM Storage conditions: -20T70 °C
Input signal impedance: 10 kΩ Control signal: 0 to 10 Vdc/PWM
Index of protection: IP20 Input signal impedance: 10 kΩ
4A BE Index of protection: IP55

Dimensions (mm) Dimensions (mm)


D
A C
A E A E
B B

8 and 12 A B E

C D C D

Model A B C D E F F F
FCSM042300 75 100 40 82 82 -
FCSM082300 75 100 58 82 107 - Model A B C D E F Model A B C D E F
FCSM122300 75 100 58 82 107 - FCS3094010 170 144 265 250 155 7 FCS3064000 158 133 225 200 115 7
MCHRTF04C0 43 100 40 50 107 - FCS3124010 170 144 265 250 115 7 FCS3124000 205 180 280 255 130 7
MCHRTF08C0 75 100 58 82 107 - FCS3204010 198 174 265 250 140 7 FCS3204000 198 174 280 255 158 7
MCHRTF12C0 75 100 58 82 107 - FCS3404010 198 174 265 250 175 7 FCS3404000 245 219 340 315 200 7
93
FCM: electronic control Speed controllers for Inverters
module stand-alone condensing
units
FCM* FCP* NXL*
The FCM series controllers are used to manage FCP is a speed controller for single-phase fans on The NXL series is available in power ratings
the main physical values (temperature, pressure, stand-alone units with up to two circuits. It controls from 0.37 to 30 kW, with single/three-phase
humidity) in air-conditioning, refrigeration and the fan speed according to the variation in pressure
heating units. Despite being designed for generic in the condenser circuit, so as to maintain the set power supply and three-phase output, index
use, special attention has been focused on point, via a 0 to 5 V signal from the ratiometric of protection up to IP54, for all variable flow-
their use as condensing temperature/pressure pressure transducer (SPKT*R0) positioned in the rate applications.
controllers, through the control of the fan speed water circuit. This device is used for air-conditioning
on condensing units. The output of the controller and refrigeration applications, and is installed Control can be performed using a 0 to 10 V
is a 0 to 10 V analogue signal. In addition, they directly on the condensing unit, thanks to the
feature one control relay and two digital inputs case with IP54 index of protection. It can control or 4 to 20 mA analogue signal or alternatively
with programmable functions. Three models are asynchronous electric motors (specific for phase Modbus® standard via serial communication,
available, which differ according to the type of control), with a load of up to 8 A / 230 Vac. Available thus integrating the functions of the device
analogue inputs (probes): in the Master/Slave or power version (as for the with the software for managing the pCO
• with inputs for CAREL NTC temperature probes; current MCHRTF80A0, IP54 version). series controllers or the PlantVisor supervisor.
• with 0 to 10 V inputs;
• with 0 to 20 mA or 4 to 20 mA inputs.
Technical specifications The range can also be used with a removable
Power supply: 230 Vac (-15 to 10%), 50/60 Hz with
Technical specifications control panel with remote RS232 serial
autosensing
Power supply: 24 Vac/Vdc (-20 to 10%), 50/60 Hz Maximum current: 8 A at (-20T50 °C) connection. A PC can be used as an
Operating conditions: Operating conditions: alternative to the control panel for managing
0T50° C, <90% rH non-cond. -20T50 °C, <85% rH non-condensing the inverter.
Storage conditions: Storage conditions:
-10T70 °C, <90% rH non-cond. -20T70 °C, <85% rH non-condensing
Other advantages include: wide operating
Installation: DIN rail Analogue inputs: 0 to 5 Vdc ratiometric, 8 mA or
Index of protection: IP20, (IP40 flush mount) NTC range, easy installation and use, low noise
Index of protection: IP54 levels, high index of protection against
electromagnetic disturbance, compact and
thin ‘book-style’ design.

Dimensions (mm) Dimensions (mm) Dimensions (mm)


135

H
88

140
89

70 66
W D
µVFD
NXM

µVFD is the new CAREL range of compact sistema, responding to the requirements of
The NXL series is the ideal solution for all inverters for HVAC/R applications with power compactness and competitiveness in terms
environments, completing and enhancing ratings up to 2.2 kW for single-phase power of purchase cost.
the range of CAREL products for maximum supply and 5.5 kW for three-phase.
efficiency and energy saving in HVAC/R µVFD is a inverter that is small in size, easy to Technical specifications
systems. program and start, and low cost. Single-phase power supply: 208 to 240 V, 0.25 to
2.2 kW
The many advantages of the μVFD include a
Three-phase power supply: 380 to 480 V, 0.55 to
new modular conception, meaning only the 5.5 kW
Technical specifications part of the hardware required to integrate Index of protection: IP20
Single-phase power supply:
the pCO sistema series programmable Control signal: settable 0 to 10 V or 4 to 20 mA
208 to 240 V, 0.37 kW to 1.5 kW;
controller needs to be used: thus the μVFD Models available:
Three-phase power supply:
• stand alone;
380 to 500 V, 0.55 kW to 30 kW; Power Module, with no display, I/Os or control
• power module
Control panel: optional, 4 buttons & multilanguage electronics; the software and user interface
LCD; are in fact part of the pCO controller, thus
Control signal: settable
making the CAREL solution economical and
0 to 10 V or 4 to 20 mA
simple to install and manage.
The µVFD is fully integrated into the pCO is Example of Power Module integration
total: the 1tool module manages the inverter
via Modbus® serial connection, the user PGD*
interface and application reside on the pCO,
while the µVFD simply handles the power RS485
part.
The version of the µVFD complete with
user interface and control board for the
management software is suitable for general Modbus
PCO*
purpose applications integrated into the pCO
compressor

fan
Dimensions (mm) µVFD Power pump
Module

size WxHxD taglia WxHxD


MF2 60x130x150 MI1 65,5x156,5x98,5
H
MF3 84x220x172 MI2 90x195x101,5 Example of stand alone application
MF4 128x292x190 MI3 100x262,5x108,5
MF5 144x391x214 compressor
MF6 195x519x237 W D fan
µVFD Stand pump
Alone
95
+800001001 - 1.0 - 01.03.2008
Product selection guide

Product selection guide


air-conditioning controllers
connectivity/telemaintenance/monitoring systems

air-conditioning controllers

itidnoc-riaair-conditioning
connectivity/telemaintenance/monitoring systems

All trademarks hereby referenced are the


property of their respective owners.
CAREL is a registered trademark of CAREL
S.p.A. in Italy and/or other countries.

© CAREL S.p.A. 2008 all rights reserved

CAREL reserves the right to modify the


features of its products without prior
notice.
integrated control solutions & energy savings

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