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    Maintenance Schedule Trailer Pumps

    Uploaded by

    Ghabri
    The document provides maintenance schedules and checklists for a concrete pump. It recommends developing a preventative maintenance program tailored to the specific usage of the equipment. Checklists are included for daily, initial 50 hour, and every 100, 250 and 500 hour maintenance. The checklists include items like checking fluid levels, filters, hoses, belts, structural components and wear parts. The goal is to inspect for issues like leaks, damage, excessive wear and contamination.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Maintenance Schedule Trailer Pumps

    Uploaded by

    Ghabri
    135 views8 pages
    The document provides maintenance schedules and checklists for a concrete pump. It recommends developing a preventative maintenance program tailored to the specific usage of the equipment. Checklists are included for daily, initial 50 hour, and every 100, 250 and 500 hour maintenance. The checklists include items like checking fluid levels, filters, hoses, belts, structural components and wear parts. The goal is to inspect for issues like leaks, damage, excessive wear and contamination.

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    © Attribution Non-Commercial (BY-NC)

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    The document provides maintenance schedules and checklists for a concrete pump. It recommends developing a preventative maintenance program tailored to the specific usage of the equipment. Checklists are included for daily, initial 50 hour, and every 100, 250 and 500 hour maintenance. The checklists include items like checking fluid levels, filters, hoses, belts, structural components and wear parts. The goal is to inspect for issues like leaks, damage, excessive wear and contamination.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    135 views8 pages

    Maintenance Schedule Trailer Pumps

    Uploaded by

    Ghabri
    The document provides maintenance schedules and checklists for a concrete pump. It recommends developing a preventative maintenance program tailored to the specific usage of the equipment. Checklists are included for daily, initial 50 hour, and every 100, 250 and 500 hour maintenance. The checklists include items like checking fluid levels, filters, hoses, belts, structural components and wear parts. The goal is to inspect for issues like leaks, damage, excessive wear and contamination.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    13822 Oaks Avenue Chino, CA 91710 reedpumps.

    com (909) 287 - 2100

    PUMP MAINTENANCE SCHEDULE AND CHECKLISTS


    Providing a maintenance schedule defined specifically by run hours or yardage pumped serves only as a general guideline given the large amount of variables a unit might be subject to, such as weather and ambient temperature conditions, jobsite conditions, material differences of concrete mix design, the load burden the unit is typically subject to, i.e. light, medium or heavy duty operation, etc. The list that follows is to be used as a reference guide. However, the end user is encouraged to develop a preventative maintenance program that specifically suites their needs depending on the usage of the equipment.

    DAILY PUMP MAINTENANCE CHECKLIST Actual Hours # Maintenance Description


    1 2 3 4

    Date

    / Initials

    Check engine fluid levels (see engine manufacturer maintenance schedule for additional requirements) Check hydraulic tank fluid levels Check flush box fluid levels Check condition of hydraulic oil for water or other contamination Additional Notes:

    5 6 7 8

    Drain water from tank Check hydraulic filter indicator condition Lubricate lubrication points, during and after pumping Inspect unit for fluid leaks, loose hoses, loose nuts, bolts, fasteners etc. Additional Notes:

    10

    Trailer Towing Safety Inspection a) brakes functional b) air pressure in tires is adequate and tire condition c) all lug nuts are secure and in place d) tow hitch is secure and in good condition Additional Notes:

    Page 1 of 8

    13822 Oaks Avenue Chino, CA 91710 reedpumps.com (909) 287 - 2100

    INITIAL 50 HOUR MAINTENANCE CHECKLIST Actual Hours # Maintenance Description


    1

    Date

    / Initials

    Change engine oil and filters (see engine manufacturer maintenance schedule for additional requirements) Additional Notes:

    2 3

    Change hydraulic oil filters Inspect hydraulic hoses and fittings for any signs of external wear or damage Additional Notes:

    Page 2 of 8

    13822 Oaks Avenue Chino, CA 91710 reedpumps.com (909) 287 - 2100

    EVERY 100 HOUR MAINTENANCE CHECKLIST Actual Hours # Maintenance Description


    1 2

    Date

    / Initials

    Clean hydraulic tank breather Inspect all structural components (check frame, hopper, axle, hood, towing hook, and other structural members for any damage) Additional Notes:

    Adjust S-Tube Nut or Castle Nut (refer to S-Tube Adjustment in Maintenance Section) Additional Notes:

    Change flush box oil and examine for excessive amounts of contamination (excessive contamination might indicate need to change the Piston Cups) Additional Notes:

    5 6

    Check coolers and radiators for dirt or debris. Clean as necessary Check condition of engine drive belts. Change if necessary (see engine manufacturer maintenance schedule for additional requirements)

    Page 3 of 8

    13822 Oaks Avenue Chino, CA 91710 reedpumps.com (909) 287 - 2100

    EVERY 250 HOUR MAINTENANCE CHECKLIST Actual Hours # Maintenance Description


    1 2

    Date

    / Initials

    Change hydraulic filters (or change more frequently as indicated by indicator gauge on filter) Check that S-Tube, wear parts and seals in hopper are secure and adjusted well, rotate wear ring and replace seal if necessary Additional Notes:

    Check swing cylinder components: cylinders, bell crank, pins, bushings, bearings and grease fittings are secure, tight, and not worn excessively Additional Notes:

    Check piston cup wear (as indicated by analysis of contaminants found in flush box oil) Additional Notes:

    Check that all electrical wires, cables, terminals, plugs are in good condition Additional Notes:

    Change engine oil and filters (see engine manufacturer guide for all engine requirements) Additional Notes:

    Check condition of fuel hoses, fittings, and clamps Additional Notes:

    Inspect all safety decals to ensure that they are completely visible and legible
    Page 4 of 8

    13822 Oaks Avenue Chino, CA 91710 reedpumps.com (909) 287 - 2100

    EVERY 250 HOUR MAINTENANCE CHECKLIST Actual Hours # Maintenance Description


    9 10 11 12

    Date

    / Initials

    Perform complete inspection of the controls All toggles in good condition, stay in position or momentarily return to center Control identification in good condition, legible Gauges in good condition Additional Notes:

    13 14 15

    Remote controls, control console in good condition Switch in good condition Cord in good condition, no cuts, securely mounted to box Additional Notes:

    16 17 18 19 20 21 22

    Trailer frame integrity, visually check welds, cracks Torsion axle secure Wheels and tires, lug nuts tight, tire inflation Electric brakes, breakaway switch connected Front jack stand handle turns easily, smoothly Manual jacks slide freely, lock pins in place Lighting good condition operational

    Page 5 of 8

    13822 Oaks Avenue Chino, CA 91710 reedpumps.com (909) 287 - 2100

    EVERY 500 HOUR MAINTENANCE CHECKLIST Actual Hours # Maintenance Description


    1

    Date

    / Initials

    Inspect hydraulic hoses and fittings for any signs of external wear or damage Additional Notes:

    Inspect all wear parts and change as necessary (excessive wear may cause inefficient performance and/or shutdown of operation) Additional Notes:

    Change hydraulic fluid, clean the reservoir and the suction strainers within reservoir, and replace all hydraulic oil filters Additional Notes:

    4 5 6 7 8 9 10 11

    Complete inspection of the engine (refer to engine manufacturer maintenance schedule for details) Inspect mountings, bolts, brackets Oil level proper, coolant level proper, check for leaks Fuel system, tank mounting, filter condition, check for leaks, damaged lines Battery hold down, condition, tightness of cables Key switch, indicator lights operable Throttle control functional Air cleaner and muffler securely mounted

    Additional Notes:

    Page 6 of 8

    13822 Oaks Avenue Chino, CA 91710 reedpumps.com (909) 287 - 2100

    EVERY 500 HOUR MAINTENANCE CHECKLIST Actual Hours # Maintenance Description


    12 13 14 15 16 17 18 19

    Date

    / Initials

    Pump cell check for structural damage, cracked welds Hydraulic drive cylinders in good condition, secure, check for leaks Material cylinders secure, tie rods tight Water box structurally sound, clean, cover in place S-Tube shift mechanism structurally sound, all pins and retainers in place Hydraulic shift cylinders in good condition Bearing housing, seals etc. in good condition Hydraulic hoses secure no leaks Additional Notes:

    20 21 22 23 24

    Hopper check for structural damage, cracked welds S-Tube secure, in good condition Check condition of wear plate, wear ring, seals Check connection of S-Tube to outlet, seals, bearing Hopper drain is functional

    Additional Notes:

    Page 7 of 8

    13822 Oaks Avenue Chino, CA 91710 reedpumps.com (909) 287 - 2100

    EVERY 500 HOUR MAINTENANCE CHECKLIST Actual Hours ADDITIONAL GENERAL NOTES:

    Date

    Page 8 of 8

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