JOB SAFETY ANALYSIS (JSA)

TANK MODIFICATION AND REPAIR

WORK

JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
1. Site preparation ● Poor communication M ● DESCON employees shall have mandatory training. L
between work parties. ● Work permit from the client, with all concurring parties
signatures approval must be obtained prior to start of work and
display at site
● Safety requirements stated on the work permit must be available on
● Inexperience persons / site and strictly followed
lack of safety awareness ● Toolbox talk shall be conducted to all personnel on site &
documented before start of work.
● Appropriate PPE shall be worn by all personnel at site.
● Assigned trained dedicated Banks man for job with reflective jacket.
● No water no work policy shall be followed.
● Heat stress ● Work Schedule according to heat Index
● Ear protection shall be worn where required.
● Noise ● Noise meter will be made available at site.
● Maintenance of equipment on regular basis.
● Vehicles Movement ● Use of Approved/Trained license drivers.
● Vehicle movements on site shall be controlled by banks man
● Appropriate signage to be provided.
 JOB SAFETY ANALYSIS (JSA)
TANK MODIFICATION AND REPAIR
WORK

JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work
Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
2. Transportation ● Failure of equipment M ● Conduct toolbox talk and LMRA prior to start of work at L
shifting of /crane /Trailer/ the specific location.
material to Work Pickup/ Truck etc ● Ensure the condition of equipment, inspected, sticker
location By Using ● Road traffic accident Placed and for appropriate color code.
Crane during transportation of ● All rigging gear shall be certified.
,Trailer, Boom Tanks shell plates, pipe ● Synthetic belt or nylon sling shall be used instead of
Truck Pickup etc spools/ supports and steel wire rope for holding of material.
other material. ● Ensure crane operators and riggers fully understand all
work tasks and hazards.
● Load shall be secured on the trailer bed to
● Body part injury prevent accidental fall.
during loading and ● Crane operator shall have the third party, certified
unloading operation and applicable license.
● Use proper tag line during loading /off loading material.
● Access route shall be surveyed before transporting the
Shell Plates ,pipes & support material etc.
● Barricade with appropriate sign board on the effective
area. Riggers shall be experienced and third party certified.
 JOB SAFETY ANALYSIS (JSA)
TANK MODIFICATION AND REPAIR
WORK

JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolle Residual
d Risk Risk
St Activity Haza H M L Control H M L
ep rd Measures
● Use leather gloves for hand protection.
● Pinch point. ● Keep away body parts (hand, feet, head, e.t.c) from the
line of fire (LOF).
● Suitable length of trailer shall be arranged according
to length of Shell Plates, pipe spools, supports etc.
● Vehicle hit to ● Red flag at the back end of long pipe spool shall
existing facility be provided.
. ● Site specific traffic rules shall be followed.
● All vehicle movements will be controlled by a certified
banks man.
● Banks man shall be provided for reversing vehicle.

3 Manual shifting ● Hand Injury M ● Use gloves to prevent cuts on hands. L

of material civil ● Fall of material ● Move all unnecessary persons away
work ● Manual handling hazards ● If load is heavy take help of other person
● material ● Cumulative Back Injuries ● Use manual handling techniques.
stacking / ● Persons Injury ● Use proper PPE
including ● Slip, trip and fall ● Remove unwanted material from site.
back filling of ● Sharp edges of rebar ● Experience person shall be deployed for rebar fixing job.
soil etc
● Including rebar
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK
Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolle Residual
d Risk Risk
St Activity Haza H M L Control H M L
ep rd Measures
installation ● Trained steel cutter and trained steel fixer shall
work be deployed for each work.
● Valid inspection sticker tools and plants shall be allowed.
● Restricted entry only authorized persons allowed only
in steel fixing area.
4 Installation / ● Slips, trips, falls M ● General housekeeping required to prevent slip, trips L
removal of ● Protruding nails and falls.
Shuttering work ● Puncturing/brushing ● Access area to be clear from all obstructions.
& de nailing against sharp edges ● Use basket while lifting the material.
using hand tools. of concrete ● Nails to be removed.
● Ensure dust mask or respirator.
● Fingers getting ● Allot sufficient manpower.
caught between the ● Correct PPEs (leather gloves, cut resistant gloves etc) to
forms be worn.
● Dust ● Explain proper manual handling techniques during tool
● Improper manual handling box talk.
● Use mechanical means wherever practical.
● Maintain good housekeeping.
5 Installation of form ● Slips/trip and falls M ● Bend down all nails/protruding objects L
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK
Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolle Residual
d Risk Risk
St Activity Haza H M L Control H M L
ep rd Measures
work and concrete ● Protruding objects ● Steps or ramp will be provided for access
walkways ● Puncture tools ● All access and egress will be clear from material, tools
and equipment
● protection should be provided
6 Use of Power ● Inappropriate operator M ● Only trained/experienced person to use the power tools. L
tools like drilling ● Trips and fall ● Proper PPE should be worn.
machines, ● Sharp Objects
Electric
Saw / Generator
etc
7 Setting of ● Diesel spillage M ● Only trained operator to use equipment L
concrete using ● Contact with ● Correct PPE to be worn by masons (rubber boots with
diesel concrete cement chemicals steel toe caps) as per cement MSDS
vibrator and ● Fire ● Trained fire watch to be provided.
hand tools ● Fire extinguishers to be kept at upwind direction
nearby vibrator.
● Use proper Spill Kit.
8 Concrete curing ● Slips/trip and falls M ● Good housekeeping maintained in working area L
with water ● Skin/eye irritation ● Do not take water from the fire water tank.
9 Use of Power ● Inappropriate operator M ● Only trained/experienced person to use the power tools. L
tools like drilling ● Trips and fall ● Proper PPE should be worn.
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK
Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
machines, Electric ● Sharp Objects
Saw / Generator
etc
10 Minor ● Improper manual handling M ● Always follow carefully the manufacturer’s instructions. L
Maintenance of ● Slip/ trip and fall. Repairs can be done only at designated area. No repair
equipment. ● Workers struck shall be done on work site.
by hammer/Pin ● Only trained and experienced mechanic to perform the job.
● Injuries. ● Only trained personnel shall perform this activity
Electrical ● Crushing. using proper tools.
Connection ● Caught between. ● Area to be clear of all personnel.
● Poor lighting ● Drip tray shall be provided to control spillage.
11 Confined space ● Lake of Communication H ● All personnel working in confined space must L
entry. have confined space training.
● confined space procedure shall be followed.
● Hole watcher is attentive all the time during
● Ventilation. confined space activity. Lighting provided in CSE to
be 24V.
● Damage material ● Easy communication between hole watcher and
supervisor is established all the time.
● Oxygen deficiency ● Ensure that passage and transport rout is clear during
confined space activities. Proper access/agrees should be
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK
Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
accumulation of maintained.
toxic gases  Gas test to be done by AGT prior to entering into
the confined space.
 A trained and qualified individual should outside the tank
with the responsibility of ensuring the safety of
authorized entrants (Fabricator, Fitter, Welder e.tc)
through the performance pre‐entry briefing, checking and
● Physical hazards inspecting PPE, equipment and tools and performing
regular monitoring in ensuring person working inside pipe
remains safe for entry and occupation.
 A written rescue plan that has provision for conducting a
timely rescue of individuals working inside the pipe
(Confined Space) should be kept on site. Raising the
alarm in the event of an emergency using the
radio/mobile phones provided to them.
 Ensure effective communication systems for the entry
are tested.
● Improper stacking  Proper light should be provided less than 25v.
of material  All material stack proper and category wise.
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK
Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
● Rescue arrangement shall be made while working
● Unauthorized entrant more than five meter inside large bore size.
● SHE&S Procedure shall be followed.
● Close supervision required while working inside.
● Lack of oxygen
● Execute the work under close supervision and presence
/oxygen/ air
of hole watcher.
deficiency
● Proper air supply to be provided or air mover will
be provided.
● Proper ventilation shall be there.
● Working crew shell be trained for confined space working.

12 Minor maintenance ● Fire / Explosion M ● Obtain all necessary approvals prior to start the job. L
work Connection ● Standby fire extinguisher/Fire watcher.
/Disconnection and ● Barricade the area.
Operation of Diesel
● SWITCH OFF DG (Diesel generator) if any emergency alarm
Generator set /
is sounded. Switch off the engine while fueling.
Welding machines
● Fueling will be done in day time.
/ovens /
Distribution ● Ensure no conflicting jobs in vicinity before start of job.
boards/grinder ● Sparks. ● DG must have inspection sticker.
for
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK
Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
power supply  Ensure all lights are intrinsically safe and are pre‐inspected.
purpose including  Close supervision during activity.
repair work. Using
 Only competent electrician to perform the job.
power
 Proper earthing shall be provided.

13 Extended ● Inadequate lighting in M ● Adequate lighting at work area and Access/Egress area. L
hour/night and around work areas, Emergency route to muster point to be clearly
Works (Actual causing shadows or illuminated.
works will be the poorly lit work areas ● Proper cable management
same as day that could result in ● Use clear safety glass for night work for good visibility.
work) unsafe acts and injuries
● Warning Lights and sign boards.
taking place
● Trained Flag man for equipment movement provided
with signal torch.
● Close supervision required while working in night shift.
14 Emergency ● Poor Communication M ● Educate the workforce about Emergency Procedure. L
Procedure / ● All safety sign board shall be displayed properly at site.
Response ● In case of any Emergency all work will be stopped, Shut
down all running equipment & Machineries and reported
to Muster Point
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK
Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolle Residual
d Risk Risk
Ste Activity Haza H M L Control H M L
p rd Measures
● Improper Access/ Egress ● Proper Access & Egress shall be available.
● All Workforces shall know the Muster Point location.
● Emergency Procedure to be followed.
● Emergency # 00000000
● Medical # 00000000
15. House keeping ● Trips and fall M ● All waste generated shall be contained and disposed off L
in designated waste skips.
● Sharp Objects ● Do not store materials/equipments inside the plant area.
● Use Proper Personal protective equipment for handling
● Equipment damage of waste.
● All materials shall be removed from the site to a
safe storage location immediately after the work.
Approved
Signature Print Date

Performing Party
Signatu Pri Date
re nt