Krympslang Boxco 20 Sidor A4

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HEAT SHRINKABLE

PRODUCTS

Please contact us
for more information.
tel: +46 (0)8 580 210 10
e-mail: info@boxco.se

BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se 1


”Leading expert in heat shrinkable products”
BOXCO are specialized in heat shrinkable tubing and other products “around” the cable.
BOXCO’s tubing is available in a variety of material types designed to operate at a
range of temperatures from -65°C to +260°C and comes in dimensions from 0,5 mm to
1500 mm. We have our own cutting and marking facility and is therefore able to provide
customers with unique customized solutions as cut sleeves and/or printed sleeves.

Our office is based in Stockholm, Sweden and our partners are from all over the world.

HEAT SHRINK TUBING - The product range varies from economical commercial
sleeving to high technology options.

RANGE MATERIALS
• Thin wall tubing • High Temperature tubing • Polyolefin
• Dual wall tubing • High shrink ratio tubing • PVC
(adhesive lined) (2:1 to 6:1) • Elastomer
• Medium wall tubing • Moulded parts • Teflon ®
• Thick wall tubing • End caps • Kynar ®
• Flame-retardant tubing • Breakout multi-fingers • Viton ®
• Halogen free tubing • Solder sleeve connectors • Halogen free
• Diesel resistance tubing • Crimp seal connectors • Cadmium free
• Bus-bar tubing • Mini boxes
• Wraparound repair sleeve • Printable tubing

2 BOXCO
BOXCO AB | Tel AB210
+46 (0)8 580 | Tel
10 | +46 (0)8 580
info@boxco.se 210 10 |
| www.boxco.se info@boxco.se | www.boxco.se
THIN WALL TUBING / ACS-55

THIN WALL 2:1


Flexible general purpose flame retardant

+125 °C

-55°C
> 70 °C > 20 KV

Applications Various
Perfect for numerous electronic, automotive Operating temperature : -55°C to +125°C
and consumer goods. Suitable for electrical Minimum shrink temperature: 70°C
insulation, protection of components, strain Minimum fully recovery temperature: 100°C
relief, cable bundling, identification.
Approvals: UL 224 125°C VW-1 600 V
Features (E204071)
Flexible and flame-retardant. Free from toxic
heavy metal and harmful substances such as Material: No PBB’s, PBBO’s, or PBBE’s.
PBB’s, PBBO’s, PBBE’s. Offering low shrinking RoHs compliant.
temperature.
Standard colors: Black, red, blue, yellow, green,
white. Other colors available on request.

Technical data
Property Test Method Typical Data
Operating temperature UL 224 -55°C to +125°C
Tensile strength ASTM D 2671 > 14 MPa
Ultimate elongation ASTM D 2671 400%
Longitudinal shrinkage UL 224 0 ± 5%
Eccentricity ASTM D 2671 < 30%
Heat aging
Tensile strength 158°C/168 hrs. > 12 MPa
Ultimate elongation > 350%
Flammability VW-1 Pass
Dielectric strength IEC 243 > 20 KV/mm
Volume resistance IEC 93 > 1014Ω.cm
Copper stability UL 224 Pass

Dimensions
Size As Supplied (mm) After Recovery (mm)
Standard
Spool Length
ACS-55 Inside Diameter Wall Thickness Inside Diameter Wall Thickness
(m/spool)
(min) (min) (max) (min)

3/64 1.2 0.18 0.60 0.33 150


1/16 1.6 0.18 0.80 0.36 150
3/32 2.4 0.25 1.20 0.44 150
1/8 3.2 0.25 1.60 0.44 150
3/16 4.8 0.25 2.40 0.56 75
1/4 6.4 0.25 3.20 0.56 75
3/8 9.5 0.30 4.80 0.56 75
1/2 12.7 0.35 6.40 0.65 50
5/8 15.9 0.35 8.00 0.69 50
3/4 19.1 0.40 9.50 0.80 30
1 25.4 0.45 12.70 0.90 30
1 1/4 31.8 0.45 15.90 0.90 30
1 1/2 38.1 0.50 19.10 1.02 30
2 50.8 0.50 25.40 1.02 30
3 76.2 0.55 38.10 1.20 15
4 101.6 0.55 50.80 1.30 15
5 126.0 0.55 63.50 1.30 15
6 150.0 0.55 76.00 1.30 15
Spools as standards. 1 m. or 1,20 m. sticks, special spool lengths or cutted pieces available on request.
Special sizes (up to 6 inches) and other special features available on request.

BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se 3


THIN WALL TUBING / ACS-300
THIN WALL 3:1

Flexible, flame retardant, high shrink ratio

+125 °C

-55°C
> 70 °C > 20 KV

Applications Various
Perfect for electrical insulation in light duty Operating temperature: -55°C to +135°C
wire harnesses which are highly flexible. Minimum shrink temperature: 70°C
Ideal for wiring protections and identification Minimum fully recovery temperature: 100°C
of wires, cables and electrical components,
and covering irregular shapes. Approvals: UL 224,
125°C VW-1 600V.
Features
Specially designed formulation to meet Standard color: Black, red, blue, yellow,
the standards of UL224. Free from harmful green, white. Others available on request.
substances as PBB’s, PBBO’s, PBBE’s
and toxic heavy metals. Low shrinking
temperature. Very flexible, and RoHS
compliant. Shrink ratio 3:1.

Technical data
Property Test Method Typical Data
Operating temperature UL 224 -55°C to + 135°C
Tensile strength ASTM D 2671 >14 Mpa
Elongation at break ASTM D 2671 >400%
Elongation at break after aging 158°C/168 hrs. >300%
Longitudinal shrinkage UL 224 0 to -10%
Dielectric strength IEC 243 >20 kV/mm
Volume resistance IEC 93 >1014Ω.cm
Flammability VW-1 Pass
Copper stability ASTM D 2671 Pass
Eccentricity ASTM D 2671 <30%

Dimensions
Size As Supplied (mm) After Recovery (mm)
Standard
Spool Length
ACS-300 Inside Diameter Wall Thickness Inside Diameter Wall Thickness
(m/spool)
(min) (min) (max) (min)

1/16 1.5/0.5 1.6 0.15 0.5 0.45 150


1/8 3/1 3.2 0.18 1.0 0.55 150
3/16 4.5/1.5 4.8 0.20 1.5 0.60 75
1/4 6/2 6.4 0.22 2.0 0.65 75
3/8 9/3 9.5 0.25 3.0 0.75 75
1/2 12/4 12.7 0.25 4.0 0.80 50
3/4 18/6 19.1 0.35 6.0 0.90 30
1 24/8 25.4 0.45 8.0 1.00 30
1 1/2 40/13 40.0 0.50 13.0 1.25 30
Spools as standards. 1 m. or 1,20 m. sticks, special spool lengths or cutted pieces available on request.
Special sizes (up to 6 inches) and other special features available on request.

4 BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se


THIN WALL TUBING / AZH-100

ZERO HALOGEN
Halogen free tubing, flame retardant

+125 °C

-55°C
> 70 °C > 20 KV

Applications shrinking and flexible properties. RoHS


This environmental friendly heat shrinkable compliant.
tube is made with specially designed
halogen free polyolefin. Various
It produces neither toxic smoke nor Operating temperature: -55°C to +125°C
harmful substances, ideal for underground Minimum shrink temperature: 70°C
applications where zero halogen cables Minimum fully recovery temperature: 100°C
& accesories are in demand. Standard color:
Black, white. Other colors on request.
Features
The tube also shows excellent flame
retardant, insulation, low temperature

Technical data
Property Test Method Typical Data
Operating temperature IEC 216 -55°C to +125°C
Tensile strength ASTM D 2671 >10.4 MPa
Elongation at break ASTM D 2671 >200%
Longitudinal shrinkage UL 224 ±5%
Eccentricity ADTM D 2761 <30%
Heat shock 250°C/4 hrs. No cracking
Heat aging
Tensile strength 136°C, 168 hrs. 9.0MPa
Ultimate elongation >150%
Flammability SAE-AMS-DTL-23053/5 Pass

Dimensions
Size As Supplied (mm) After Recovery (mm)
Standard
Spool Length
AZH-100 Inside Diameter Wall Thickness Inside Diameter Wall Thickness
(m/spool)
(min) (min) (max) (min)

1/8 3.2 0.25 1.60 0.44 150


3/16 4.8 0.25 2.40 0.56 75
1/4 6.4 0.25 3.20 0.56 75
3/8 9.5 0.30 4.80 0.56 75
1/2 12.7 0.35 6.40 0.65 50
3/4 19.1 0.40 9.50 0.80 30
1 25.4 0.45 12.70 0.90 30
1 1/2 38.1 0.50 19.10 1.02 30
2 50.8 0.50 25.40 1.02 30
Spools as standards. 1 m. or 1,20 m. sticks, special spool lengths or cutted pieces available on request.
Special sizes and other special features available on request.

BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se 5


DUAL WALL TUBING
DUAL WALL 3:1 / 4:1

ADW-300 / 400
Low shrink temperature, flame retardant
+125 °C

-55°C
> 70 °C > 20 KV

Applications Various
Manufactured by co-extrusion of polyolefin Operating temperature: - 55°C to +125°C
and hot-melt adhesive. Designed to provide Minimum shrink temperature: 80°C
both insulation and sealing for protected
articles. Used to protect auto wires, shipping Approvals: UL 224 125°C VW-1 600V File
cable, bundle wires No.E204071 (except clear)
Meet: SAE-AMS-DTL-23053/4
Features
Good electrical insulation and waterproof Standard color: Black
connection. Special colors: Red, blue, white, yellow, clear

Technical data
Property Test Method Typical Data
Tensile strength ASTM D 2671 >10.4 MPa
Tensile strength after aging ASTM D 2671 Remains 70%
(158°C/168 hrs.)
Elongation at break ASTM D 2671 >300% (min)
Elongation at break after aging ASTM D 2671 100% (min)
(158°C/168 hrs.)
Longitudinal shrinkage UL 224 0 to -10%
Heat shock 250°C/4 hrs No cracking, no dropping
Cold bend (-30°C/1 hr.) ASTM D 2671 No cracking
Voltage withstand ASTM D 2671 No breakdown
(AC 2500V/60 seconds)
Volume resistance ASTM D 876 >1014Ω.cm
Flammability SAE-AMS-DTL-23053/4 Self-extingish in 30 sec
Copper corrosion (158°C/168 hrs.) UL 224 Pass
Water absorption ASTM D 570 <0,5%

Dimensions
As Supplied (mm) After Recovery (mm)
Normal Standard Length
Size
(mm) Inside Diameter Inside Diameter Total Wall Adhesive
(min) (max) Thickness (Min.) Thickness m/piece m/spool

ADW-300 Shrink Ratio 3:1 Adhesive-lined tubing


3/1 3.0 1.0 1.0 0.5 1.22 150
4.8/1.5 4.8 1.5 1.0 0.5 1.22 75
6/2 6.0 2.0 1.0 0.5 1.22 75
9/3 9.0 3.0 1.40 0.6 1.22 75
12/4 12.0 4.0 1.60 0.7 1.22 30
19/6 19.0 6.0 2.15 0.8 1.22 30
24/8 24.0 8.0 2.40 1.0 1.22 30
30/10 30.0 10.0 2.40 1.0 1.22 30
40/13 40.0 13.0 2.40 1.0 1.22 30
50/19 50.0 19.0 2.40 1.0 1.22 30
ADW-400 Shrink Ratio 4:1 Adhesive-lined tubing
4/1 4.0 1.0 1.00 0.5 1.22 150
6/1.5 6.0 1.5 1.00 0.5 1.22 75
8/2 8.0 2.0 1.00 0.5 1.22 75
12/3 12.0 3.0 1.40 0.6 1.22 50
16/4 16.0 4.0 1.60 0.8 1.22 30
24/6 24.0 6.0 2.15 0.8 1.22 30
32/8 32.0 8.0 2.40 1.0 1.22 30
52/13 52.0 13.0 2.40 1.0 1.22 30
Special spool lengths or cutted pieces available on request.
Special sizes and other special features available on request.

6 BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se


MEDIUM WALL TUBING

MEDIUM WALL
AMW / AMWA
Medium wall tubing (AMW), adhesive lined (AMWA)

+125 °C

-55°C
> 70 °C > 20 KV

Applications terminations. 3:1 shrink ratio allows it to fit


Suitable for a variety of low voltage over irregular shape and large connectors.
electrical and mechanical applications. Halogen and Cadmium free.
Recommended to applications for light
cable and wire harnesses that require Various
waterproofing, protection, and sealing Operating temperature : -55°C to +125°C
of connectors components within the Shrink temperature: minimum full
tubing. temperature 120°C.
Resistant to UV-radiation.
Features
High electrical insulation. High resistance to Standard colors: Black. Special color: Red.
impact, abrasion and UV. Provides excellent Packaging: Spools or length as standards
mechanical protection to cable joints and according to product sizes.

Technical data
Property Test Method Typical Data Thermoplastic adhesive for AMWA
Operating temperature IEC 216 -55°C to +125°C Water ISO 62 < 0.2%
Tensile strength ASTM D 2671 ≥ 14 MPa absorption
Tensile strength after aging ASTM D 2671 (150°C/168 hrs.) ≥ 12 MPa Softening ASTM D 85°C
Elongation at break ASTM D 2671 ≥ 400% point
Elongation at break after aging ASTM D 2671 (150°C/168 hrs.) ≥ 300% Peel DIN 30672 4N/cm
Density ASTM D 792 1.05g/cm3 strength (PE)

Longitudinal shrinkage UL 224 0 to - 10% Copper ASTM Non-
Dielectric strength IEC 243 ≥ 20 kV/mm stability D 2671 corrosive
Volume resistance IEC 93 ≥ 1014Ω.cm Resistance ISO 846 Pass
Eccentricity ASTM D 2671 < 30% to fungus and
Copper stability ASTM D 2671 Pass decay
Resistance to stress cracking ASTM D 1693 (50°C) No Cracking
Water absorption ISO 62 (23°C/14 days) < 0.15%

Dimensions
As Supplied (mm) After Recovery (mm)
AMW/ Tube shape* Standard length
AMWA Inside Diameter Inside Diameter Wall Thickness AMW / AMWA AMW / AMWA (m)
(min) (max) (min)

8/2 8 2 1.7 - O 1.22


12/3 12 3 2.0 - O 1.22
16/5 16 5 2.2 - O 1.22
22/6 22 6 2.2 O O 1.22
28/6 28 6 2.5 O O 1.22
33/8 33 8 2.5 O O 1.22
40/12 40 12 2.5 O O 1.22
55/16 55 16 2.7 O O 1.22
65/19 65 19 2.8 O O 1.22
75/22 75 22 3.0 O O 1.22
85/25 85 25 3.0 O O 1.22
95/25 95 25 3.0 O O 1.22
115/34 115 34 3.0 O O 1.22
140/42 140 42 3.0 - O 1.22
160/50 160 50 3.0 - O 1.22
180/58 180 58 3.0 - O 1.22
205/65 205 65 3.0 - O 1.22
235/65 235 65 3.0 - O 1.22
265/75 265 75 3.0 - O 1.22
300/85 300 85 3.0 - O 1.22
350/100 350 100 3.0 - O 1.22
1 m. 1.2 m. 1.5m. sticks as standard, special lengths, sizes, * Tube shape “o”: Round shape or Oval
printing and other special features available on request. “-”: Flat shape

BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se 7


HEAVY WALL TUBING
HEAVY WALL

AHW / AHWA
Heavy wall tubing (AHW), adhesive lined (AHWA)

+125 °C

-55°C
> 70 °C > 20 KV

Applications wire harnesses which require waterproofing,


Designed for applications to seal and protect protection of connector components. Halogen
electrical and communication connections. and Cadmium free.
Provides excellent mechanical protection to
cable joints and terminations, flexible gas Various
pipes, etc... Operating temperature : -55°C to + 125°C
Shrink temperature: minimum recovery 120°C.
Features Standard colors: black (special color: red).
High resistance to impact, abrasion, Packaging: 1 m. or 1.2 m. sticks, special
corrosion, UV and chemical. Rated for 1 lengths, special printing on request. Specials:
kV, 90 °C continuous use. AHWA is recom- special sizes. Other special features available
mended for applications on light cables and on request.

Technical data
Property Test Method Typical Data
Operating temperature IEC 216 -55 to +125°C
Tensile strength ASTM D 2671 ≥14 MPa
Tensile strength after aging ASTM D 2671/150°C, 168 hrs. ≥12 MPa
Elongation at break ASTM D 2671 ≥400%
Elongation at break after aging 150°C, 168 hrs. ≥300%
Density ASTM D 792 1.05g/cm3
Longitudinal shrinkage UL 224 0 to - 10%
Dielectric strength IEC 243 ≥20 kV/mm
Volume resistance IEC93 1014Ω cm
Eccentricity ASTM D 2671 ‹30%
Copper stability ASTM D 2671 Pass
Resistance to stress cracking ASTM D 1693 No Cracking
Water absorption ISO 62/23, 14 days ‹0.15%

Thermoplastic adhesive for AHWA


Water absorption ISO 62 ‹0.2%
Softening point ASTM D E8 85°C℃
Peel strength (PE) DIN 30672 4 N/cm
Copper stability ASTM D 2671 Non corrosive
Resistance to fungus and decay ISO 846 Pass

Dimensions

As Supplied After Recovered After Recovered Standard


AHW/AHWA Min. Inside Max. iInside Min. Wall *Style Length
Diameter (mm) Diameter (mm) Thickness (mm) (m)

9/3 9 3 1.8 0 1.22


13/4 13 4 2.4 0 1.22
22/6 22 6 2.7 0 1.22
33/8 33 8 3.2 0 1.22
40/12 40 12 4.1 0 1.22
45/12 45 12 4.1 0 1.22
55/16 55 16 4.1 0 1.22
75/22 75 22 4.1 0 1.22
85/25 85 25 4.3 0 1.22
95/30 95 30 4.3 0 1.22
105/30 105 30 4.3 0 1.22
130/36 130 36 4.3 0 1.22
160/50 160 50 4.3 0 1.22
180/50 180 50 4.3 0 1.22
200/60 200 60 4.3 0 1.22
* Style “0”: Round shape or Oval

8 BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se


MEDIUM VOLTAGE TUBING / ABBM

MEDIUM VOLTAGE
Bus bar tubing medium voltage

+125 °C

-55°C
> 70 °C > 20 KV

Applications Various
Used to enhance the insulation properties Minimum shrink temperature: 110°C
of bus bar in switchgear and substation. Standard color: Orange.
Provides high resistance to tracking and Packaging: Spools or sticks as standards.
arcing. Specials: Printing, special sizes and other
special features available on request.
Features
The continuous length of supplied
products make it more convenient and
economical. Material: made from specially
formulated radiation cross-linked halogen
free compounds.

Technical data
Property Test Method Typical Data
Tensile strength ASTM D 2671 ≥ 11.8 Mpa
Tensile strength afer aging ASTM D 2671/120°, 168 hrs. ≥ 10 Mpa
Longitudinal shrinkage ASTM D 2671 0 to -10%
Elongation at break ASTM D 2671 ≥ 700%
Elongation at break after aging ASTM D 2671 (120°/168 hrs.) ≥ 500%
Dielectric strength IEC 243 ≥ 20KV/mm
Volume resistance IEC 93 ≥ 1013Ω cm
Flammability (oxygen index) IEC 2863 ≥25
Water absorption ISO 62 (23°/14days) <0.5%

Dimensions
As Supplied (mm) After Recoverd (mm)
Normal *Tube Standard
Size (mm) Inside Diameter Inside Diameter Wall Thickness shape Length
(min) (max) (min)

CONTINUOUS LENGTH TUBING


25/10 25 10 2.0 - 15 m/Spool
30/12 30 12 2.0 - 15 m/Spool
35/14 35 14 2.0 - 15 m/Spool
40/16 40 16 2.0 - 15 m/Spool
50/20 50 20 2.0 - 15 m/Spool
65/25 65 25 2.0 - 15 m/Spool
75/30 75 30 2.0 - 15 m/Spool
100/40 100 40 2.0 - 15 m/Spool

CUT LENGTH TUBING


150/60 150 60 3.0 - 1.0 m
180/70 180 70 3.0 - 1.0 m
205/75 205 85 3.3 - 1.0 m
235/75 235 75 3.3 - 1.0 m
* Standard lengths and spools can vary *Tube shape “-”: Flat shape

BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se 9


MOULDED PARTS / ABOS
MOULDED PARTS

LV breakouts 1-5 fingers

Dw A B Iw

I
D
I

Hot melt adhesive F


A-50 mm B-25 mm

ABOS D (mm) I (mm) Recovered length Recovered wall


thickness (Dw, Lw)

2 cores breakout a (min.) b (max.) a (min.) b (max.) L (mm) F (mm) Dw (mm) Iw (mm)

ABOS-LV 2 22/8 22 8 9 3.5 55 18 2.2 1.8


ABOS-LV 2 30/12 30 12 14 4.5 93 23 2.6 2.2
ABOS-LV 2 40/16 40 16 15 5 125 35 2.1 2.1
ABOS-LV 2 60/23 60 23 25 7.5 118 29 2.6 2.6
ABOS-LV 2 60/23-L 60 23 25 7.5 155 45 2.6 2.6
ABOS-LV 2 90-60 90 60 30 8.5 190 50 3.0 3.0
ABOS-LV 2 150/90 150 90 20 6.5 150 70 3.0 3.0

3 cores breakout a (min.) b (max.) a (min.) b (max.) L (mm) F (mm) Dw (mm) Iw (mm)

ABOS LV3 38/16 38 16 15 4.5 110 35 2.1 2.1


ABOS-LV3 40/16-L 40 16 15 4.5 125 35 2.1 2.1
ABOS-LV3 60/25 60 25 25 8 165 50 3 2.5
ABOS-LV3 60/24-L 60 24 25 8 180 45 3.2 2.8
ABOS-LV3 80/38 80 38 35 11 185 55 3.5 3.5
ABOS-LV3 80/38-L 80 38 35 11 215 57 4 4
ABOS-LV3 110/50 110 50 46 17.5 250 65 4 4
ABOS-LV3 125/57 125 57 55 20 260 75 4 4
ABOS-LV3 140/70 140 70 62 26 280 75 4 4
ABOS-LV3 170/77 170 77 75 28 280 80 4 4

4 cores breakout a (min.) b (max.) a (min.) b (max.) L (mm) F (mm) Dw (mm) Iw (mm)

ABOS LV4 40/15 40 15 14 3.5 105 26 2.2 2


ABOS LV4 55/21 55 21 20 5 150 40 3.1 2.6
ABOS LV4 65/26 65 26 26 7 175 45 3.3 2.9
ABOS LV4 75/26 75 26 28 7 175 45 3.3 2.9
ABOS LV4 82/37 82 37 30 9 190 60 4 3
ABOS LV4 90/37 90 37 32 9 190 60 4 3
ABOS LV4 100/47 100 47 38 12 198 58 4 3
ABOS LV4 125/52 125 52 52 15 240 75 4 4
ABOS LV4 160/70 160 70 64 19 260 75 4 4

5 cores breakout a (min.) b (max.) a (min.) b (max.) L (mm) F (mm) Dw (mm) Iw (mm)

ABOS LV5 40/19 40 19 19 4 98 25 2.5 2


ABOS LV5 55/24 55 24 24 5 155 40 3.2 2.6
ABOS LV5 80/33 80 33 33 8 175 53 3 2.8
ABOS LV5 100/42 100 42 42 10 190 60 3 3

10 BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se


MOULDED PARTS / AEC / AEC-L

END CAPS
Cable end caps

+125 °C

-55°C
> 70 °C > 20 KV

Applications Material: thermally stabilized crosslinked


Recommended for use both in open air and polyolefin, coated with specially hot melt
on underground power distribution cables adhesive.
with PVC, lead or XLPE sheets. Definitive
recovery with the layer of spiral coated hot- Various
melt adhesive. Shrink temperature
Minimum full recovery temperature
Features 120 °C.
Resistant to oxydation, ozone, UV radiation. Standard color: black.
Protects power cables up to 1000 V and Packaging: per unit.
telecommunication cables. Very easy to Special size or length on request.
fit over cable end. Environment definitive
watertight seal.

Technical data
Property Test Method Typical Data
Operating temperature IEC 216 -55°C to +110°C
Tensile strength ASTM D 638 >14 MPa min.
Elongation at break ASTM D 638 250% min.
Elongation at break after aging 150°C, 168 hrs. >300% min.
Density ASTM D 792 1.05
Flammability / Flammable
Dielectric resistance IEC 243 15 kV/mm min.
Volume resistance IEC 93 1014Ω cm min.

Dimensions
As Supplied
(mm) After recovered (mm) Cable
AEC Diameter
(mm)
D (min) D (max) A (±10%) L (±10%) Dw (±5%)

Standard length end caps


12/4 12 4.0 15 40 2.6 4-10
14/4 14 4.0 18 45 2.2 5-12
20/6 20 6.0 25 55 2.8 6-16
25/8.5 25 8.5 30 68 2.8 10-20
35/16 35 16.0 35 83 3.3 17-30
40/15 40 15.0 40 83 3.3 18-32
55/26 55 26.0 50 103 3.5 28-48
75/36 75 36.0 55 120 4.0 45-68
100/52 100 52.0 70 140 4.0 55-90
120/60 120 60.0 70 150 4.0 65-110
145/60 145 60.0 70 150 4.0 70-130
160/82 160 82.0 70 150 4.0 90-150
200/90 200 90.0 70 160 4.2 100-180
Extended lenght end cap
14/4 14 4.0 30 58 2.2 5-12
42/15 42 15.0 40 110 3.3 18-34
55/23 55 23.0 70 140 3.8 25-48
62/23 62 23.0 70 140 3.8 25-55
75/32 75 32.0 70 150 4.0 40-68
75/36 75 36.0 70 170 4.2 45-68
105/45 105 45.0 65 150 4.0 50-90

BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se 11


HEAVY WALL TUBING / AWAS
WRAPAROUND

Wraparound repair sleeves

+125 °C

-55°C
> 70 °C > 20 KV

Applications Features
AWAS cross linked polyethylene The wraparound sleeves are made from
wraparound sleeves are suitable to thermally stabilized cross linked weather
restore XLPE and paper insulated cable’s resistant polymeric material. When
outer jackets quickly and securely. They heating, the sleeve shrinks and the
give excellent electrical, environmental adhesive melts create a watertight bond
and mechanical protection in LV joints. between the sleeve and the cable.
The sleeves are lined with hot-melt Sleeve materials equals to the material
adhesive to ensure protection against properties of the original cable jacket, it
moisture or water penetration. closes easily with a flexible stainless
steel channel. For insulation on low
voltage cable up to 1000V.

Technical data
Item Test Condition and method Requirement
Bursting Strength Test temp: 23±5°C Min 15 MPa
Thermal Agening 168 Hrs at 150±2°C Min 13.7MPa
Bursting Strength (After free shrinkage)
Electrode Surface Dia: 6 mm
Dielectric strength Wight: 50±2 gms Min 12 KV/mm
Voltage steps: 2 KV/20 sec.
Split Resistance Temp: 200±2°C No split
Test time: 23±3°C Propagation
Carbot Content Heating rate: 20°C/min Min 2.6±0.25%
UV Res of Out/layer Gas flow rate: 300cc/min
Cold Crack resistance Test temp≤-40°C No cracking
Resistance to aggressive media Test media: Fuel oil, petroleum jelly Min 13.7MPa
Bursting Strength Test temp: 70±2°C
10% Igepal Co 630
Environmental solution immerson No cracking
Stress cracking Time 30 days
Test temp: 50±3°C
Temp. indicating paint conversion Completely conversion Completely conversion
Hot melt adhesive
-PE at 23±2°C
Peel Strength -PE at 23±2°C Min 100N/25mm
-Pb at 23±2°C
Shear Strength At 23±2°C Min 200N
Copper Mirror test
Corrosive Effect Test time:16hrs No effect
Test temp:60±2°C

Dimensions
AWAS Max Cable Diam. (mm) Min Cable Diam. (mm) Lengths Supplied
42/15 42 15 1.0 m
50/15 50 15 1.0 m
75/22 75 22 1.0 m
93/36 93 36 1.0 m
130/38 130 38 1.0 m
198/55 198 55 1.0 m
210/65 210 65 1.0 m

Other wrap around sleeves are also available on special request


- AWAS-R: fiber glass reinforcing layer
Using the same compound as AWAS (hot melt adhesive), but with a special fiber glass reinforcing layer.
- AWAS-S: fiber glass reinforcing layer with aluminum moisture vapour barrier layer
Using the same compound as AWAS (hot melt adhesive), but with fiber glass reinforcing with aluminum moisture
vapour barrier layers.

12 BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se


SPECIALITY PRODUCT / ATFE

TEFLON
High temperature Teflon® tubing

+125 °C

-55°C
> 70 °C > 20 KV

Applications Features
This Teflon® based tubing is designed Minimum shrink temp.: 350°C
for protecting applications in extreme Operating temp: -65°C to +260°C
electrical, or mechanical environments.
Thanks to its compound it has exceptional
friction resistance and withstands even
aggressive chemical solvents.

Technical data
Property Test Method Typical Data
Tensile strength ASTM D 2671 17 MPa
Elongation at break ASTM D 2671 200%
Specific gravity ASTM D 792 2.30
Heat Shock (400º/4hrs) ASTM D 2671 No cracking or drip
Cold bend test (-65℃/4hrs) ASTM D 2671 No cracking
Volume resistance ASTM D 2671 ‹1018Ω cm
Dielectric strength ASTM D 2671 34kV/mm
Copper Corrosion UL 224 Pass
Flammability ASTM D 2671 Self-extinguish
Fluid resistance SAE-AMS-DTL-23053/12 Excellent
Water absorption ASTM D 570 0.1 max

Dimensions
As Supplied (mm) After Recovery (mm)
Standard
ATFE Length
Inside Diameter Inside Diameter Wall Thickness
(nom) (nom) (nom)

20 1.52 0.97 0.30 1.22 m


18 1.93 1.17 0.30 1.22 m
16 2.36 1.45 0.30 1.22 m
14 3.05 1.82 0.30 1.22 m
12 3.81 2.26 0.30 1.22 m
10 4.85 2.80 0.30 1.22 m
8 6.10 3.55 0.38 1.22 m
6 7.67 4.40 0.38 1.22 m
4 9.40 5.45 0.38 1.22 m
2 10.92 6.90 0.38 1.22 m
0 11.94 8.56 0.38 1.22 m
*Teflon® is a registered trademark of Du Pont de Nemours and Co. Inc.

BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se 13


SPECIALITY PRODUCTS / AKY-175
KYNAR (PVDF)

High performance PVDF tubing (Kynar®)

+125 °C

-55°C
> 70 °C > 20 KV

Applications Various
Excellent to insulate from high Operating temperature: -55°C to +175°C
temperatures. It reliably protects wires, Minimum full recovery temperature: +175°C
solder joints, terminals, connections,
and components from most industrial Approvals: UL, VW-1, File No E249362.
fuels, solvents and chemicals. Meet: SAE-AMS-DTL-23053/ 18. RoHS.

Features Standard color: Clear, other colors on


Semi-rigid tubing, ideal for applications request.
that require high temperature performance,
outstanding abrasion and cut-through Packaging: spools as standards, special
resistance or superior chemical and spool lengths, cutted pieces are available
solvent resistance properties. on request.

Technical data
Property Test Method Typical Data
Operating temperature IEC 216 -55°C to +175°C
Tensile strength ASTM D 2671 ≥34,5 MPa
Elongation at break ASTM D 2671 ≥150%
Elongation at break after aging 250°C/168hrs. ≥100%
Heat shock 300°C/1hrs. No cracking
Cold bend - 55°C/1hrs. No cracking
Flammability VW-1 Pass
Volume resistance IEC 93 ≥1013Ω.cm
Dielectric strength ASTM D 2671 ≥ 30kV/mm

Dimensions
Size As Supplied (mm) After Recovery (mm)
Standard
Spool Length
AKY-175 Inside Diameter Inside Diameter Wall Thickness
(m/spool)
(min) (max) (min)

3/64 1.2 0.6 0.20 150m/spool


1/16 1.6 0.8 0.20 150m/spool
3/32 2.4 1.2 0.23 150m/spool
1/8 3.2 1.6 0.23 150m/spool
3/16 4.8 2.4 0.23 75m/spool
1/4 6.4 3.2 0.28 75m/spool
3/8 9.5 4.8 0.28 75m/spool
1/2 12.7 6.4 0.32 1,22m
3/4 19.1 9.5 0.36 1,22m
1 25.4 12.7 0.41 1,22m

14 BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se


SPECIALITY PRODUCT / DR-25

ELASTOMER
Diesel resistant tubing

+125 °C

-55°C
> 70 °C > 20 KV

Applications Features
This flexible elastomer tube provides Minimum shrink temp.: 175°C
protection for wire harnesses placed in Operating temp: -75°C to + 150°C
harsh environments. Its superior diesel,
lubricating and hydraulic oil resistance
combined with flexibility and abrasion
resistance makes this product ideal for
military, aerospace and automotive
applications.

Technical data
Property Test Method Value
Unaged Tensile strength ASTM D 638 Min. 13 Mpa
Elongation ASTM D 638 Min. 500%
After aging Tensile strengths ASTM D 638 Min. 8 MPa
160°C/168 hrs. Elongation ASTM D 638 Min. 200%
Flexibility (2% secant) ASTM D 882 Max. 50 MPa
Volume resistance ASTM D 876 Min. 1010Ω cm
Flammability ASTM D 2671 Self-extinguishing within
15 seconds
Fluid resistance Tensile strength Diesel at 70°C Min. 10MPa
Tensile strength ISO 37 Hydraulic at 70°C Min. 10MPa
Elongation 24 hrs at Lubricant at 100°C Min. 300%

Dimensions DR-25
Size Inside Diameter
Wall Thickness Standard
After Recoverd packing
ADR-150
DR-25 mm As Supplied Recovery
After Recoverd
(mm) (m/spool)
(mm) (mm)

1/8” 3.2 3.2 1.6 0.76 50


3/16” 4.8 4.8 2.4 0.85 50
1 /4” 6.4 6.4 3.2 0.90 50
3/8” 9.5 9.5 4.8 1.02 50
1/2” 12.7 12.7 6.4 1.22 30
3/4” 19.1 19.1 9.5 1.45 30
1” 25.4 25.4 12.7 1.80 30
1 1/2” 38.1 38.1 19.1 2.40 15
2” 50.8 50.8 25.4 2.80 15
3” 76.5 76.5 38.1 3.2 15

BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se 15


SPECIALITY PRODUCT / ASSC
SOLDER SLEEVES

Solder Sleeves Connectors

+125 °C

-55°C
> 70 °C > 20 KV

Applications Various
Heat shrinkable solder sleeves with the Operating temperature: -55°C to + 125°C
thin ring and PE outer layer provide a RoHS compliant
permanent encapsulation, insulation and REACH compliant
strain relief on motor tabs, connectors pins Fully contraction temperature: 130°C
ans switsh terminal. Solder began to melt temperature: 125°C
Solder completely melt temperature: 150°C
Features
Thermoplastic inner insert at each end Standard colors:
of the terminator, sealing against water Transparent outer layer
and moisture. Refluxed solder ring, offers Inner thermoplastic insert White, Red, Blue,
controlled soldering process. Yellow

Technical data
Property Test Method Typical Data
Dielectric voltage withstand RT-1404 2.0kV
Voltage rating RT-1404 500% (min)
Voltage droping RT-1404 Less than 2.0mV
Copper corrosion UL 224/ASTM D2671 Non-corrosive

Dimensions

Inside Diameter
ASSC Color Wire range Cut length
Before Recovery

ASSC-1 White 0.2 to 0.8 mm² 1.7 mm 25 mm


ASSC-2 Red 0.8 to 2.0 mm² 2.7 mm 40 mm
ASSC-3 Blue 2.0 to 4.0 mm² 4.5 mm 40 mm
ASSC-4 Yellow 4.0 to 6.0 mm² 6 mm 40 mm

16 BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se


SPECIALITY PRODUCT / ACSC

CRIMP SLEEVES
Crimp Sealed Connector

+125 °C

-55°C
> 70 °C > 20 KV

Applications Various
Heat Shrinkable splices provide a Minimum shrink temperature: 110°C
permanent environmental seal.The Operating temperature: -55°C to +125°C
polymer used in the production of the
heat shrink tube is specially adapted to
be crimped. Ideal for electrical equipment
repairs, maintenance and outdoor
electrical cabeling

Features
RoHS compliant. Excellent fluid resistance
(100% waterproof).
Very high abrasion resistance.
Shrink ratio: 3:1

Technical data
Property Test Method Typical Data
Tensile strength ASTM D 2671 27 Mpa
Elongation ASTM D 2671 10% max.
Longitudal change ASTM D 2671 10% max.
Heat shock ASTM D 2671 No cracking
Heat resistance 168 hrs at 165°C No cracking
Dielectric strength ASTM D 2671 30 kV/mm
Fluid resistance ASTM D 2671 excellent
Water absorption ASTM D 2671 1% max.

Dimensions

As Supplied (mm) After Recovery (mm)


ACSC
Inside Diameter Inside Diameter Cut length

RED 0,5 - 1,5 MM 4.3 1.4 38


BLUE 1,5 - 2,5 MM 5.0 1.8 38
YELLOW 4 - 6 MM 6.5 2.2 41

BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se 17


MINI-BOXES
MINI-BOXES

AMB-55 / AMB-YG / AMB-DW


+125 °C

-55°C
> 70 °C > 20 KV

Applications AMB-YG: provides 2:1 ratio, 125°C, Yellow/


AMB Series are Mini-Boxes tubing Green tubing ideal for grounding.
dispensers ideal for wholesalers, small
shops, automotive repair shops or any Features
electrical work shops. Sizes available: from 1,6mm up to 25,4 mm
AMB-55: 2:1 ratio, 125°C, ULVW1, high AMB-55: Black, Clear, Red, Blue, Yellow,
quality, environment friendly tubing (refer Green, White, (others on request)
to ACS-55 data sheet for details). AMB-YG: Yellow/Green
AMB-DW: provides 3:1 ratio, adhesive lined AMB-DW: Black
tubing (refer to ADW-300 datasheet for
details)

AMB-55
P/N Expanded Recovered Length
for Size Diameter Diameter per Tubing
Mini-boxes (mm) (mm) Mini-box

AMB-55 1/16” 1.6 0.8 15 MTRS ACS-55


AMB-55 3/32” 2.4 1.2 15 MTRS ACS-55
AMB-55 1/8” 3.2 1.6 15 MTRS ACS-55
AMB-55 3/16” 4.8 2.4 10 MTRS ACS-55
AMB-55 1/4” 6.4 3.2 10 MTRS ACS-55
AMB-55 3/8” 9.5 4.75 10 MTRS ACS-55
AMB-55 1/2” 12.7 6.35 5 MTRS ACS-55
AMB-55 3/4” 19.1 9.5 5 MTRS ACS-55
AMB-55 1 25.4 12.7 5 MTRS ACS-55

AMB-YG
P/N Expanded Recovered Length
for Size Diameter Diameter per Tubing
Mini-boxes (mm) (mm) Mini-box

AMB-YG 1/16” 1.6 0.8 15 MTRS AYG-55


AMB-YG 3/32” 2.4 1.2 15 MTRS AYG-55
AMB-YG 1/8” 3.2 1.6 15 MTRS AYG-55
AMB-YG 3/16” 4.8 2.4 10 MTRS AYG-55
AMB-YG 1/4” 6.4 3.2 10 MTRS AYG-55
AMB-YG 3/8” 9.5 4.75 10 MTRS AYG-55
AMB-YG 1/2” 12.7 6.35 5 MTRS AYG-55
AMB-YG 3/4” 19.1 9.5 5 MTRS AYG-55
AMB-YG 1 25.4 12.7 5 MTRS AYG-55

AMB-DW
P/N Expanded Recovered Length
for Size Diameter Diameter per Tubing
Mini-boxes (mm) (mm) Mini-box

AMB-DW 6/2 6 2 4 MTRS ADW-300


AMB-DW 9/3 9 3 3 MTRS ADW-300
AMB-DW 12/4 12 4 3 MTRS ADW-300
AMB-DW 18/6 18 6 2 MTRS ADW-300
AMB-DW 24/8 24 8 2 MTRS ADW-300

18 BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se


FLAT PRINTABLE TUBING / AIMS-300

FLAT PRINTABLE TUBING


Flat, Zero Halogen, Flame Retarded

+125 °C

-55°C
> 70 °C > 20 KV

Applications Various
This flat tubing is a environmental friendly Operating temperature: -55°C to +135°C
heat shrinkable tube made with specially Minimum shrink temperature: 100°C
designed halogen free polyolefin ideal for Standard color:
underground applications where zero halo- Yellow, white. Other colors on request.
gen cables & accessories are in demand.

Features
Shrink ratio 3:1
Supplied flat, ideal for use in printers
The tube shows excellent flame
retardant, insulation and flexible properties.

Technical data
Property Test Method Typical Data
Operating temperature -55°C to +135°C
Tensile strength ASTM D 2671 >10 MPa
Elongation at break ASTM D 2671 >250%
Longitudinal shrinkage UL 224 }5%
Dielectric strength IEC 243 22Kv/mm
Eccentricity ADTM D 2761 <30%
Heat shock 250°C/4 hrs No cracking
Heat aging
Tensile strength 175°C, 168hrs 9.0MPa
Ultimate elongation >150%
Flammability ASTM D8763 pass

Dimensions
Min expanded size Max recovered size Nominal recovered wall Std reel
2,4 0.8 0.57 30M
3.2 1.0 0.57 30M
4.8 1.6 0.57 30M
6.4 2.1 0.58 30M
9.5 3.2 0.60 30M
12.7 4.2 0.60 30M
19.1 6.4 0.60 30M
25.4 8.5 0.65 30M

BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se 19


”Leading expert in heat shrinkable products”

Producerad av PTR-Media I www.ptrmedia.se

20 BOXCO AB | Tel +46 (0)8 580 210 10 | info@boxco.se | www.boxco.se

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