Status ( 24 July 2018 )

No Description

1 Machines are set on positions.

2 Cable Trunking is on progress.
3 Air tubing connection is on progress
4 Fence fabrication are done
5 Plate Feeder Mc, need modification ( moveable gripper ).
6 Engraver
7 Chute
8 Alignment Machine

Note: We shift existing Metal Forming Line machines ONLY after the new machines trial done & success !
 Remarks

r the new machines trial done & success !

 Dec-17 Jan-18 Feb-18 Mar-18 Apr-18 May-1
No. Item. PIC Lead time
Wk1 Wk2 Wk3 Wk4 Wk5 Wk6 Wk7 Wk8 Wk9 Wk10 Wk11 Wk12 Wk13 Wk14 Wk15 Wk16 Wk17 Wk18 Wk19

I PO Received & DP
1.1 PO Received Nadirman 14/12
1.2 DP 30% again Bank Guarantee Nadirman Wk-3 19/12
II Purchase & Complete design
2.1 Complete Design and Review Hengki/ Akhirman 5-6 Weeks
- Design and details

- 3D, 2D & Final Drawing

2.2 BOM List Review and getting quotation from Vendor Hengki/ Andri/ Akhirman 5-6 Weeks
- Uncoiller, Strengter, Rolling M/C and Feeder

- Standard Mechanical Parts

- Standarad Electrical parts

2.3 Purchase; Mechanical, Electrical and Machines Nadirman/ Helga

2.3.1 Uncoiller, Straigtener & Rolling M/C 10-12 Weeks
CNY Rolling & Feeder

Uncoiller & Starighter

2.3.2 Mechanical Parts 6-8 Weeks

Waiting LM Gui
2.3.3 Electrical parts 6-8 Weeks Slide Guide

Completed
2.4 FABRICATION Zaimuddin/ Udin/ Jamal 6-8 Weeks
2.4.1 Conveyor after cut-1
Completed
2.4.2 Plate Stacker
Completed
2.4.3 Plate P&P
Completed
2.4.4 Engraving

2.4.5 Flipping Machine

2.4.6 Flipping Roller & Transfer P&P

2.4.7 Roller Transfer

Completed
2.4.8 Rolling to Welding P&P and Welding M/C
2.5 ELECTRICAL
2.5.1 Fabrication Panel (Main & Console) 3 Weeks

2.5.2 Assembly & Wiring Main Panel 2 Weeks

2.5.3 Assembly & Wiring Console Panel 1 Week

2.5.4 Assembly & Wiring Distribution Pannel 1 Week b

III ASSEMBLY & DOCUMENTATION

3.1 ASSEMBLY & TRIAL RUNNING Hengki/ Deny/ Andri
3.1.1 Asembly Mechanical 4-5 Weeks

3.1.2 Assembly Electrical 4 Weeks

3.1.3 Trial Running 2-3 Weeks

3.2 CIVIL WORK Udin/ Deny

2.6.1 Moving Molding M/C 3 1 Week After MF transfer

2.6.2 Foundation for Rolling MC 1-2 Weeks

2.6.3 Cable Trunking Under Ground 1 Week

2.6.4 Safety Fence 2-3 Weeks

3.3 ONSITE INSTALATION & SHIPMENT Deny/ Udin/ Andri 5-6 Weeks
3.3.1 Rolling M/C & Feeder Arrive ETA 5 May 2018

3.3.2 Uncoiller & Straighter M/C Arrive

3.3.2 Machine & Mechanical Integration

3.3.3 Electrical, wiring & programing

3.3.4 Dry Run at VEB (Without Uncoiller & Straighter)

3.4.5 Machines Transfer to CT

(Must be inform to CT 1 Week before)

3.4 MACHINE INSTALATION & INTEGRATION AT CT Hengki/ Andri/ Deny/ Udin 6-8 Weeks
3.4.1 Mechanical Instalation 6 Weeks
 3.4 2 Electrical Instalation 6 Weeks

3.4.3 Existing Machine Taken & Integrate 4 Weeks

- Cutting M/C-1
- Cutting M/C-2
- Engraving
- Welding
- Forming

3.4.4 Trial Running & Trouble shooting 2 Weeks

3.6 Production Running and Commisioning Deny/ Andri 2 Weeks

3.7 Training to User Deny/ Andri 1 Weeks

3.8 Documentation Hengki/ Andri 1 Weeks

 May-18 Jun-18
Wk20 Wk21 Wk22 Wk23 Wk24 Wk25 Wk26

PUASA & LEBARAN

Uncoiller & Starighter

Waiting LM Guide &

Slide Guide
After MF transfer or setup

ETA 5 May 2018

9 May 2018 ( due to custom clearance )

HARI RAYA
METAL PROTECTOR – AUTOMATION LINE Planning
Detail Plan Actual
Delay

No Item PIC June

WW 26
S M T

24 25 26
1 Mechanical - Setup
1.1 Moving mc from VEB to CT Akhirman / Deni

1.2 Machine Positioning Deni - Hengki

1.3 Testing - Trial run Deni - Hengki

1.4 Shifting existing CT mc Deni - Hengki

1.5 Testing - Trial Run Deni - Hengki

1.6 Integration all units Deni - Hengki

1.7 Moving Molding 3 mc Akhirman - Deni

1.8 Fence Installations Deni - Hengki

1.9 Production Run & Commissioning Deni - Andri

2 Electrical Setup
2.1 Termination Electrical Team

2.2 Power UP Electrical Team

2.3 Internal Comissioning Andri & electrical Team

2.4 Debugging IO Andri

2.5 Sequence Test Andri

2.6 Onsite Dry Run Electrical Team

2.7 Power On Existing CT mc Andri

2.8 Integration all units ( CT Mc & VEB Mc ) Andri

2.9 Test trial Run Full Unit Andri

Planning

June July
WW 26 WW 27 WW 28 WW 29 WW 30
W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T

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 August
WW 30 WW 31 WW 32 WW 33 WW 34
F S S M T W T F S S M T W T F S S M T W T F S S M T W T F

27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
WW 34 WW35
S S M T W T F

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