User Manual: 3KVA-5KVA Inverter / Charger

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User Manual

3KVA-5KVA
INVERTER / CHARGER

Version: 1.2
Table Of Contents

ABOUT THIS MANUAL ..................................................................................................................................... 1

Purpose ............................................................................................................................................................ 1
Scope ............................................................................................................................................................... 1

SAFETY INSTRUCTIONS.................................................................................................................................. 1

INTRODUCTION ............................................................................................................................................... 2

Features ........................................................................................................................................................... 2
Basic System Architecture ............................................................................................................................... 2
Product Overview ............................................................................................................................................. 3

INSTALLATION ................................................................................................................................................... 4

Unpacking and Inspection................................................................................................................................ 4


Preparation ...................................................................................................................................................... 4
Mounting the Unit ............................................................................................................................................. 4
Battery Connection .......................................................................................................................................... 5
AC Input/Output Connection ............................................................................................................................ 7
PV Connection ................................................................................................................................................. 8
Final Assembly ............................................................................................................................................... 10
Communication Connection ........................................................................................................................... 10

OPERATION ..................................................................................................................................................... 11

Power ON/OFF .............................................................................................................................................. 11


Operation and Display Panel ......................................................................................................................... 11
LCD Display Icons ......................................................................................................................................... 12
LCD Setting .................................................................................................................................................... 14
Display Setting ............................................................................................................................................... 21
Operating Mode Description .......................................................................................................................... 24
Fault Reference Code .................................................................................................................................... 28
Warning Indicator ........................................................................................................................................... 28

SPECIFICATIONS ........................................................................................................................................... 29

Table 1 Line Mode Specifications ................................................................................................................... 29


Table 2 Inverter Mode Specifications ............................................................................................................. 30
Table 3 Charge Mode Specifications .............................................................................................................. 31
Table 4 General Specifications ....................................................................................................................... 31

TROUBLE SHOOTING ..................................................................................................................................... 32

Appendix: Approximate Back-up Time Table ........................................................................................... 33


ABOUT THIS MANUAL
Purpose
This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read
this manual carefully before installations and operations. Keep this manual for future reference.

Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.

SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.

1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION – Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. It’s very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop
a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. One piece of 150A fuse is provided as over-current protection for the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this inverter/charger back to local dealer or service center
for maintenance.

1
INTRODUCTION
This is a multi-function inverter/charger, combining functions of inverter, solar charger and battery charger to
offer uninterruptible power support with portable size. Its comprehensive LCD display offers user-configurable
and easy-accessible button operation such as battery charging current, AC/solar charger priority, and
acceptable input voltage based on different applications.

There are two different types of built-in solar chargers: PWM and MPPT solar charger. For the detailed product
specification, please consult your local dealers.

Features
 Pure sine wave inverter
 Configurable input voltage range for home appliances and personal computers via LCD setting
 Configurable battery charging current based on applications via LCD setting
 Configurable AC/Solar Charger priority via LCD setting
 Compatible to mains voltage or generator power
 Auto restart while AC is recovering
 Overload/ Over temperature/ short circuit protection
 Smart battery charger design for optimized battery performance
 Cold start function

Basic System Architecture


The following illustration shows basic application for this inverter/charger. It also includes following devices to
have a complete running system:
 Generator or Utility.
 PV modules
Consult with your system integrator for other possible system architectures depending on your requirements.

This inverter can power all kinds of appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioner.

Figure 1 Hybrid Power System

2
Product Overview

3KVA Plus/5KVA
side view

3KVA Plus/5KVA model 3KVA model


1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. PV input
10. Battery input
11. Circuit breaker
12. USB communication port

3
INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
 The unit x 1
 User manual x 1
 Communication cable x 1
 Software CD x 1
 DC Fuse x 1
 Ring terminal x 1
 Strain relief plate x 2
 Screws x 4

Preparation
Before connecting all wirings, please take off bottom cover by removing two screws as shown below.

Mounting the Unit


Consider the following points before selecting where to install:
 Do not mount the inverter on flammable construction materials.
 Mount on a solid surface
 Install this inverter at eye level in order to allow the LCD display
to be read at all times.
 For proper air circulation to dissipate heat, allow a clearance of
approx. 20 cm to the side and approx. 50 cm above and below
the unit.
 The ambient temperature should be between 0°C and 55°C to
ensure optimal operation.
 The recommended installation position is to be adhered to the
wall vertically.
 Be sure to keep other objects and surfaces as shown in the
diagram to guarantee sufficient heat dissipation and to have
enough space for removing wires.

SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE ONLY.

4
Install the unit by screwing two screws. It’s recommended to use M4 or M5 screws.

Battery Connection
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it’s still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or breaker size.

WARNING! All wiring must be performed by a qualified personnel.


WARNING! It's very important for system safety and efficient operation to use appropriate cable for battery
connection. To reduce risk of injury, please use the proper recommended cable as below.

Recommended battery cable size:


2
Model Wire Size Cable (mm ) Torque value(max)
3KVA 1 x 4AWG 25
2 Nm
3KVA Plus/5KVA 1 x 2AWG 35

Please follow below steps to implement battery connection:


1. Remove insulation sleeve 18 mm for positive and negative conductors.
2. Suggest to put bootlace ferrules on the end of positive and negative wires
with a proper crimping tool.
3. Fix strain relief plate to the inverter by supplied screws as shown in below
chart.

5
4. Connect all battery packs as below chart.

5. Insert the battery wires flatly into battery connectors of inverter and make sure the bolts are tightened with
torque of 2 Nm in clockwise direction. Make sure polarity at both the battery and the inverter/charge is
correctly connected and conductors are tightly screwed into the battery terminals.
Recommended tool: #2 Pozi Screwdriver

6. To firmly secure wire connection, you may fix the wires to strain relief with cable tie.

WARNING: Shock Hazard


Installation must be performed with care due to high battery voltage in series.

CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure


positive (+) must be connected to positive (+) and negative (-) must be connected to negative
(-).

6
AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 32A
for 3KVA/3KVA Plus and 50A for 5KVA.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.

WARNING! All wiring must be performed by a qualified personnel.


WARNING! It's very important for system safety and efficient operation to use appropriate cable for AC input
connection. To reduce risk of injury, please use the proper recommended cable size as below.
Suggested cable requirement for AC wires
Model Gauge Cable (mm2) Torque Value
3KVA / 3KVA Plus 12 AWG 4 1.2 Nm
5KVA 10 AWG 6 1.2 Nm

Please follow below steps to implement AC input/output connection:


1. Before making AC input/output connection, be sure to open DC protector or disconnector first.
2. Remove insulation sleeve 10mm for six conductors. And shorten phase L and neutral conductor N 3 mm.
3. Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws. Be
sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)

WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.

4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor ( ) first.

→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)

5. Make sure the wires are securely connected.

7
CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a
short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check
manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise, this
inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes
internal damage to the air conditioner.

PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.

WARNING! It's very important for system safety and efficient operation to use appropriate cable for PV
module connection. To reduce risk of injury, please use the proper recommended cable size as below.
Model Wire Size Cable (mm2) Torque value(max)
3KVA
1 x 8AWG 10 1.6 Nm
3KVA Plus/5KVA

PV Module Selection: (Only for the model with PWM solar charger)

When selecting proper PV modules, please be sure to consider below requirements first:
1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
Charging Current (PWM) 50Amp
System DC Voltage 24Vdc 48Vdc
Operating Voltage Range 30~32Vdc 60~72vdc
Max. PV Array Open Circuit Voltage 80Vdc 105Vdc

2. Max. Power Voltage (Vmpp) of PV modules should be close to best Vmp of inverter or within Vmp range to
get best performance. If one PV module cannot meet this requirement, it’s necessary to have several PV
modules in series connection.

Maximum PV module numbers in Series: Vmpp of PV module * X pcs ≒ Best Vmp of Inverter or Vmp
range
PV module numbers in Parallel: Max. charging current of inverter / Impp
Total PV module numbers = maximum PV module numbers in series * PV module numbers in
parallel

Take 3KVA model inverter as an example to select proper PV module. After considering Voc of PV module not
exceed 80Vdc and max. Vmpp of PV module close to 30Vdc or within 30Vdc ~ 32Vdc, we can choose PV module
with below specification.

Maximum Power (Pmax) 260W Max. PV module numbers in series


Max. Power Voltage Vmpp(V) 30.9V 1  30.9 x 1 ≒ 30 ~ 32
Max. Power Current Impp(A) 8.42A PV module numbers in parallel
Open Circuit Voltage Voc(V) 37.7V 6  50 A / 8.42
Short Circuit Current Isc(A) 8.89A Total PV module numbers
1x6=6
Maximum PV module numbers in Series: 1
PV module numbers in Parallel: 6
Total PV module numbers: 1 x 6 = 6

8
Take 5KVA model inverter as an example to select proper PV module. After considering Voc of PV module not
exceed 105Vdc and max. Vmpp of PV module close to 60Vdc or within 56Vdc ~ 72Vdc, we can choose PV
module with below specification.
Maximum Power (Pmax) 260W Max. PV module numbers in series
Max. Power Voltage Vmpp(V) 30.9V 2  30.9 x 2 ≒ 56 ~ 72
Max. Power Current Impp(A) 8.42A PV module numbers in parallel
Open Circuit Voltage Voc(V) 37.7V 6  50 A / 8.42
Short Circuit Current Isc(A) 8.89A Total PV module numbers
2 x 6 = 12
Maximum PV module numbers in Series: 2
PV module numbers in Parallel: 6
Total PV module numbers: 2 x 6 = 12

PV Module Selection: (Only for the model with MPPT solar charger)
When selecting proper PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.
INVERTER MODEL 3KVA 3KVA Plus 5KVA
Max. PV Array Open Circuit Voltage 102Vdc 145Vdc

PV Array MPPT Voltage Range 30~80Vdc 30~115Vdc 60~115Vdc

Take 250Wp PV module as an example. After considering above two parameters, the recommended module
configurations for 3KVA, 3KVA Plus and 5KVA are listed as below table.
Maximum Power (Pmax) 250W 3KVA: 2 pieces in serial and 2 sets in parallel.
Max. Power Voltage Vmpp(V) 30.1V 3KVA Plus:
Max. Power Current Impp(A) 8.3A  2 pieces in serial and 3 sets in parallel, or
Open Circuit Voltage Voc(V) 37.7V  3 pieces in serial and 2 sets in parallel.
Short Circuit Current Isc(A) 8.4A 5KVA:
 2 pieces in serial and 6 sets in parallel, or
 3 pieces in serial and 4 sets in parallel

PV Module Wire Connection


Please follow below steps to implement PV module connection:
1. Remove insulation sleeve 10 mm for positive and negative conductors.
2. Suggest to put bootlace ferrules on the end of positive and negative wires with a
proper crimping tool.
3. Fix strain relief plate to the inverter with supplied screws as shown in below
chart.

4. Check correct polarity of wire connection from PV modules and PV input connectors. Then, connect positive
pole (+) of connection wire to positive pole (+) of PV input connector. Connect negative pole (-) of
connection wire to negative pole (-) of PV input connector. Screw two wires tightly in clockwise direction.
Recommended tool: 4mm blade screwdriver

9
5. To ensure wires are securely connected, you fix wires to the strain relief with cable tie.

Final Assembly
After connecting all wirings, please put bottom cover back by screwing two screws as shown below.

Communication Connection
Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer and
follow on-screen instruction to install the monitoring software. For the detailed software operation, please
check user manual of software inside of CD.

10
OPERATION
Power ON/OFF
Side view of unit

Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the button of the case) to turn on the unit.

Operation and Display Panel


The operation and display panel, shown in below chart, is on the front panel of the inverter. It includes
three indicators, four function keys and a LCD display, indicating the operating status and input/output
power information.

LCD display

LED indicators
Function keys

LED Indicator
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
Green
Flashing Battery is charging.
Solid On Fault occurs in the inverter.
Red
Flashing Warning condition occurs in the inverter.

Function Keys
Function Key Description
ESC To exit setting mode
UP To go to previous selection
DOWN To go to next selection
ENTER To confirm the selection in setting mode or enter setting mode

11
LCD Display Icons

Icon Function description

Input Source Information


Indicates the AC input.
Indicates the PV input
Indicate input voltage, input frequency, PV voltage, charger current (if PV in
charging for 3K models), charger power (only for MPPT models), battery
voltage.
Configuration Program and Fault Information

Indicates the setting programs.

Indicates the warning and fault codes.

Warning: flashing with warning code.

Fault: lighting with fault code


Output Information

Indicate output voltage, output frequency, load percent, load in VA, load in
Watt and discharging current.

Battery Information

Indicates battery level by 0-24%, 25-49%, 50-74% and 75-100% in battery


mode and charging status in line mode.

In AC mode, it will present battery charging status.


Status Battery voltage LCD Display
<2V/cell 4 bars will flash in turns.
Constant Bottom bar will be on and the other three
2 ~ 2.083V/cell
bars will flash in turns.
Current mode / Bottom two bars will be on and the other
2.083 ~ 2.167V/cell
Constant two bars will flash in turns.
Voltage mode Bottom three bars will be on and the top
> 2.167 V/cell
bar will flash.
Floating mode. Batteries are fully charged. 4 bars will be on.

12
In battery mode, it will present battery capacity.
Load Percentage Battery Voltage LCD Display

< 1.85V/cell

1.85V/cell ~ 1.933V/cell
Load >50%
1.933V/cell ~ 2.017V/cell

> 2.017V/cell

< 1.892V/cell

1.892V/cell ~ 1.975V/cell
Load < 50%
1.975V/cell ~ 2.058V/cell

> 2.058V/cell

Load Information
Indicates overload.

Indicates the load level by 0-24%, 25-49%, 50-74% and 75-100%.

0%~24% 25%~49% 50%~74% 75%~100%

Mode Operation Information

Indicates unit connects to the mains.

Indicates unit connects to the PV panel.

Indicates load is supplied by utility power.

Indicates the utility charger circuit is working.

Indicates the DC/AC inverter circuit is working.

Mute Operation

Indicates unit alarm is disabled.

13
LCD Setting
After pressing and holding ENTER button for 3 seconds, the unit will enter setting mode. Press “UP” or “DOWN”
button to select setting programs. And then, press “ENTER” button to confirm the selection or ESC button to
exit.

Setting Programs:
Program Description Selectable option
Escape
00 Exit setting mode

Solar energy provides power to the


loads as first priority.
If solar energy is not sufficient to
power all connected loads, battery
energy will supply power the loads
Solar first at the same time.
Utility provides power to the loads
only when any one condition
happens:
- Solar energy is not available
- Battery voltage drops to low-level
warning voltage or the setting
point in program 12.
Output source priority:
Utility will provide power to the
01 To configure load power
Utility first (default) loads as first priority.
source priority
Solar and battery energy will
provide power to the loads only
when utility power is not available.
Solar energy provides power to the
loads as first priority.
If solar energy is not sufficient to
power all connected loads, battery
SBU priority
energy will supply power to the
loads at the same time.
Utility provides power to the loads
only when battery voltage drops to
either low-level warning voltage or
the setting point in program 12.
Available options in 3KVA model:
Maximum charging current:
20A 30A
To configure total charging
current for solar and utility
02 chargers.
(Max. charging current =
utility charging current + 40A (default for MPPT model) 50A (default for PWM model)
solar charging current)

14
60A 70A (only for PWM model)

Available options in 3KVA Plus/5KVA model:


10A 20A

30A 40A
Maximum charging current:
To configure total charging
current for solar and utility 50A (default for PWM model) 60A (default for MPPT model)
02 chargers.
(Max. charging current =
utility charging current +
solar charging current) 70A 80A

90A 100A

110A 120A (Only for MPPT model)

Appliances (default) If selected, acceptable AC input


voltage range will be within
90-280VAC.
03 AC input voltage range
UPS If selected, acceptable AC input
voltage range will be within
170-280VAC.
AGM (default) Flooded

05 Battery type User-Defined If “User-Defined” is selected,


battery charge voltage and low DC
cut-off voltage can be set up in
program 26, 27 and 29.
Restart disable Restart enable
Auto restart when overload
06
occurs
(default)
Restart disable Restart enable
Auto restart when over
07
temperature occurs
(default)
50Hz (default) 60Hz
09 Output frequency

15
Available options in 3KVA model:
15A 25A (default)

Available options in 3KVA Plus/5KVA model:


Maximum utility charging 2A 10A
current

Note: If setting value in


11 program 02 is smaller than 20A 30A (default)
that in program in 11, the
inverter will apply charging
current from program 02 for
utility charger. 40A 50A

60A

Available options in 3KVA/3KVA Plus model:


22.0V 22.5V

23.0V (default) 23.5V

24.0V 24.5V

25.0V 25.5V
Setting voltage point back
to utility source when
12
selecting “SBU priority” or
“Solar first” in program 01.

Available options in 5KVA model:


44V 45V

46V (default) 47V

48V 49V

16
50V 51V

Available options in 3KVA/3KVA Plus model:


Battery fully charged 24V

24.5V 25V

25.5V 26V

26.5V 27V (default)

27.5V 28V

Setting voltage point back


to battery mode when
13
selecting “SBU priority” or 28.5V 29V
“Solar first” in program 01.

Available options in 5KVA model:


Battery fully charged 48V

49V 50V

51V 52V

53V 54V (default)

17
55V 56V

57V 58V

If this inverter/charger is working in Line, Standby or Fault


mode, charger source can be programmed as below:
Solar first Solar energy will charge battery as
first priority.
Utility will charge battery only when
solar energy is not available.
Utility first Utility will charge battery as first
priority.
Solar energy will charge battery
Charger source priority: only when utility power is not
16 To configure charger available.
source priority Solar and Utility Solar energy and utility will charge
(default) battery at the same time.

Only Solar Solar energy will be the only


charger source no matter utility is
available or not.
If this inverter/charger is working in Battery mode or Power
saving mode, only solar energy can charge battery. Solar
energy will charge battery if it's available and sufficient.
Alarm on (default) Alarm off
18 Alarm control

Return to default If selected, no matter how users


display screen switch display screen, it will
(default) automatically return to default
display screen (Input voltage
Auto return to default /output voltage) after no button is
19
display screen
pressed for 1 minute.
Stay at latest screen If selected, the display screen will
stay at latest screen user finally
switches.

Backlight on Backlight off


(default)
20 Backlight control

Alarm on (default) Alarm off


Beeps while primary source
22
is interrupted

18
Bypass disable Bypass enable
Overload bypass:
When enabled, the unit will (default)
23 transfer to line mode if
overload occurs in battery
mode.

Record enable Record disable


(default)
25 Record Fault code

3KVA/3KVA Plus default setting: 28.2V

5KVA default setting: 56.4V


Bulk charging voltage
26
(C.V voltage)

If self-defined is selected in program 5, this program can


be set up. Setting range is from 25.0V to 31.5V for
3KVA/3KVA Plus model and 48.0V to 61.0V for 5KVA model.
Increment of each click is 0.1V.
3KVA/3KVA Plus default setting: 27.0V

5KVA default setting: 54.0V

27 Floating charging voltage

If self-defined is selected in program 5, this program can


be set up. Setting range is from 25.0V to 31.5V for
3KVA/3KVA Plus model and 48.0V to 61.0V for 5KVA model.
Increment of each click is 0.1V.
3KVA/3KVA Plus default setting: 21.0V

5KVA default setting: 42.0V

29 Low DC cut-off voltage

If self-defined is selected in program 5, this program can


be set up. Setting range is from 21.0V to 24.0V for
3KVA/3KVA Plus model and 42.0V to 48.0V for 5KVA model.
Increment of each click is 0.1V. Low DC cut-off voltage will
be fixed to setting value no matter what percentage of load
is connected.

19
Battery equalization Battery equalization disable
(default)

30 Battery equalization

If “Flooded” or “User-Defined” is selected in program 05,


this program can be set up.
3KVA/3KVA Plus default setting: 29.2V

5KVA default setting: 58.4V


31 Battery equalization voltage

Setting range is from 25.0V to 31.5V for 3KVA/3KVA Plus


model and 48.0V to 61.0V for 5KVA model. Increment of
each click is 0.1V.
60min (default) Setting range is from 5min
33 Battery equalized time to 900min. Increment of
each click is 5min.
120min (default) Setting range is from 5min
34 Battery equalized timeout to 900 min. Increment of
each click is 5 min.
30days (default) Setting range is from 0 to 90
35 Equalization interval days. Increment of each
click is 1 day
Enable Disable (default)

If equalization function is enabled in program 30, this


program can be set up. If “Enable” is selected in this
Equalization activated program, it’s to activate battery equalization immediately
36
immediately
and LCD main page will shows “ ”. If “Disable” is
selected, it will cancel equalization function until next
activated equalization time arrives based on program 35

setting. At this time, “ ” will not be shown in LCD main


page.

20
Display Setting
The LCD display information will be switched in turns by pressing “UP” or “DOWN” key. The selectable
information is switched as below order: input voltage, input frequency, PV voltage, charging current, charging
power (only for MPPT models), battery voltage, output voltage, output frequency, load percentage, load in
Watt, load in VA, load in Watt, DC discharging current, main CPU Version and second CPU Version.

Selectable information LCD display


Input Voltage=230V, output voltage=230V

Input voltage/Output voltage


(Default Display Screen)

Input frequency=50Hz

Input frequency

PV voltage=60V

PV voltage

Charging current=50A

Charging current

MPPT charging power=500W

Charging power (only for MPPT model)

Battery voltage=25.5V, output voltage=230V

Battery voltage and output voltage

21
Output frequency=50Hz

Output frequency

Load percent=70%

Load percentage

When connected load is lower than 1kVA, load in


VA will present xxxVA like below chart.

Load in VA
When load is larger than 1kVA (≧1KVA), load in
VA will present x.xkVA like below chart.

When load is lower than 1kW, load in W will


present xxxW like below chart.

Load in Watt
When load is larger than 1kW (≧1KW), load in W
will present x.xkW like below chart.

22
Battery voltage=25.5V, discharging current=1A

Battery voltage/DC discharging current

Main CPU version 00014.04

Main CPU version checking

Secondary CPU version 00003.03

Secondary CPU version checking

23
Operating Mode Description
Operation mode Description LCD display
Charging by utility and PV energy.

Standby mode / Power


saving mode Charging by utility.
Note:
*Standby mode: The inverter is
not turned on yet but at this No output is supplied by the
time, the inverter can charge unit but it still can charge
battery without AC output. batteries. Charging by PV energy.
*Power saving mode: If
enabled, the output of inverter
will be off when connected load
is pretty low or not detected.
No charging.

Charging by utility and PV energy.

Charging by utility.
Fault mode
Note:
*Fault mode: Errors are caused
PV energy and utility can
by inside circuit error or external
charge batteries.
reasons such as over
Charging by PV energy.
temperature, output short
circuited and so on.

No charging.

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Operation mode Description LCD display
Charging by utility and PV energy.

The unit will provide output


power from the mains. It will
Line Mode
also charge the battery at Charging by utility.
line mode.

Power from battery and PV energy.

The unit will provide output


Battery Mode power from battery and PV
power. Power from battery only.

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Battery Equalization Description
Equalization function is added into charge controller. It reverses the buildup of negative chemical effects like
stratification, a condition where acid concentration is greater at the bottom of the battery than at the top.
Equalization also helps to remove sulfate crystals that might have built up on the plates. If left unchecked, this
condition, called sulfation, will reduce the overall capacity of the battery. Therefore, it’s recommended to
equalize battery periodically.

 How to Apply Equalization Function


You must enable battery equalization function in monitoring LCD setting program 30 first. Then, you may apply
this function in device by either one of following methods:
1. Setting equalization interval in program 35.
2. Active equalization immediately in program 36.

 When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is
active immediately, the controller will start to enter Equalize stage.

 Equalize charging time and timeout


In Equalize stage, the controller will supply power to charge battery as much as possible until battery voltage
raises to battery equalization voltage. Then, constant-voltage regulation is applied to maintain battery voltage
at the battery equalization voltage. The battery will remain in the Equalize stage until setting battery equalized
time is arrived.

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However, in Equalize stage, when battery equalized time is expired and battery voltage doesn’t rise to battery
equalization voltage point, the charge controller will extend the battery equalized time until battery voltage
achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when
battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage.

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Fault Reference Code

Fault Code Fault Event Icon on


01 Fan is locked when inverter is off.

02 Over temperature

03 Battery voltage is too high

04 Battery voltage is too low


Output short circuited or over temperature is detected by
05
internal converter components.
Output voltage is abnormal. (For 3KVA model)
06
Output voltage is too high. (For 3KVA Plus/5KVA model)
07 Overload time out

08 Bus voltage is too high

09 Bus soft start failed

51 Over current or surge

52 Bus voltage is too low

53 Inverter soft start failed

55 Over DC voltage in AC output

56 Battery connection is open

57 Current sensor failed

58 Output voltage is too low

NOTE: Fault codes 51, 52, 53, 55, 56, 57 and 58 are only available in 3KVA Plus/5KVA model.

Warning Indicator

Warning
Warning Event Audible Alarm Icon flashing
Code
Fan is locked when Beep three times every
01
inverter is on. second

03 Battery is over-charged Beep once every second

04 Low battery Beep once every second

07 Overload Beep once every 0.5 second

10 Output power derating Beep twice every 3 seconds

Battery equalization None

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SPECIFICATIONS
Table 1 Line Mode Specifications
INVERTER MODEL 3KVA 3KVA Plus 5KVA

Input Voltage Waveform Sinusoidal (utility or generator)

Nominal Input Voltage 230Vac


170Vac± 7V (UPS);
Low Loss Voltage
90Vac± 7V (Appliances)
180Vac± 7V (UPS);
Low Loss Return Voltage
100Vac± 7V (Appliances)

High Loss Voltage 280Vac± 7V

High Loss Return Voltage 270Vac± 7V

Max AC Input Voltage 300Vac

Nominal Input Frequency 50Hz / 60Hz (Auto detection)

Low Loss Frequency 40± 1Hz

Low Loss Return Frequency 42± 1Hz

High Loss Frequency 65± 1Hz

High Loss Return Frequency 63± 1Hz

Output Short Circuit Protection Circuit Breaker

Efficiency (Line Mode) >95% ( Rated R load, battery full charged )

10ms typical (UPS);


Transfer Time
20ms typical (Appliances)

Output Power

Rated Power
Output power derating:
When AC input voltage drops to 170V,
the output power will be derated. 50% Power

90V 170V 280V Input Voltage

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Table 2 Inverter Mode Specifications

INVERTER MODEL 3KVA 3KVA Plus 5KVA

Rated Output Power 3KVA/2.4KW 5KVA/4KW

Output Voltage Waveform Pure Sine Wave

Output Voltage Regulation 230Vac± 5%

Output Frequency 50Hz

Peak Efficiency 93%

Overload Protection 5s@≥150% load; 10s@110%~150% load

Surge Capacity 2* rated power for 5 seconds

Nominal DC Input Voltage 24Vdc 48Vdc


Cold Start Voltage 23.0Vdc 46.0Vdc
Low DC Warning Voltage
@ load < 50% 23.0Vdc 46.0Vdc
@ load ≥ 50% 22.0Vdc 44.0Vdc
Low DC Warning Return Voltage
@ load < 50% 23.5Vdc 47.0Vdc
@ load ≥ 50% 23.0Vdc 46.0Vdc
Low DC Cut-off Voltage
@ load < 50% 21.5Vdc 43.0Vdc
@ load ≥ 50% 21.0Vdc 42.0Vdc

High DC Recovery Voltage 32Vdc 62Vdc

High DC Cut-off Voltage 33Vdc 63Vdc

No Load Power Consumption <25W <55W

30
Table 3 Charge Mode Specifications
Utility Charging Mode

INVERTER MODEL 3KVA 3KVA Plus 5KVA

Charging Algorithm 3-Step


AC Charging Current (Max) 25Amp (@VI/P=230Vac) 60Amp (@VI/P=230Vac)
Bulk Charging Flooded Battery 29.2 58.4
Voltage AGM / Gel Battery 28.2 56.4
Floating Charging Voltage 27Vdc 54Vdc
Battery Voltage, per cell Charging Current, %

2.43Vdc (2.35Vdc)
Voltage
2.25Vdc

100%

Charging Curve
50%

T0 T1
T1 = 10* T0, minimum 10mins, maximum 8hrs

Current

Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)

PWM Solar Charging Mode


INVERTER MODEL 3KVA 5KVA
Charging Current 50Amp
System DC Voltage 24Vdc 48Vdc
Operating Voltage Range 30~32Vdc 60~72vdc
Max. PV Array Open Circuit Voltage 80Vdc 105Vdc
DC Voltage Accuracy +/-0.3%
Max Charging Current
70Amp 110Amp
(AC charger plus solar charger)
MPPT Solar Charging Mode
INVERTER MODEL 3KVA 3KVA Plus 5KVA
Charging Current 40Amp 60Amp
PV Array MPPT Voltage Range 30~80Vdc 30~115vdc 60~115vdc
Max. PV Array Open Circuit Voltage 102Vdc 145Vdc
Max Charging Current
60Amp 120Amp
(AC charger plus solar charger)

Table 4 General Specifications


INVERTER MODEL 3KVA 3KVA Plus 5KVA
Safety Certification CE
Operating Temperature Range -10°C to 50°C
Storage temperature -15°C~ 60°C
Humidity 5% to 95% Relative Humidity (Non-condensing)
Dimension (D*W*H), mm 100 x 285 x 334 100 x 300 x 440
Net Weight, kg (PWM model) 6.3 N/A 8.5
Net Weight, kg (MPPT model) 6.5 9.5 9.7

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TROUBLE SHOOTING
Problem LCD/LED/Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 The battery voltage is too low 1. Re-charge battery.
during startup seconds and then (<1.91V/Cell) 2. Replace battery.
process. complete off.
1. Contact repair center for
1. The battery voltage is far too
No response after replacing the fuse.
No indication. low. (<1.4V/Cell)
power on. 2. Re-charge battery.
2. Internal fuse tripped.
3. Replace battery.
Input voltage is
Check if AC breaker is tripped
displayed as 0 on the
Input protector is tripped and AC wiring is connected
LCD and green LED is
well.
flashing.
1. Check if AC wires are too
Mains exist but the
thin and/or too long.
unit works in
Insufficient quality of AC power. 2. Check if generator (if
battery mode. Green LED is flashing.
(Shore or Generator) applied) is working well or if
input voltage range setting is
correct. (UPSAppliance)
Set “Solar First” as the priority of Change output source priority
Green LED is flashing.
output source. to Utility first.
When the unit is
turned on, internal LCD display and LEDs Check if battery wires are
Battery is disconnected.
relay is switched on are flashing connected well.
and off repeatedly.
Reduce the connected load by
Overload error. The inverter is
Fault code 07 switching off some
overload 110% and time is up.
equipment.
Check if wiring is connected
Output short circuited. well and remove abnormal
load.
Fault code 05
Temperature of internal converter
Check whether the air flow of
component is over 120°C. (Only
the unit is blocked or whether
available for 1-3KVA models)
the ambient temperature is
Internal temperature of inverter
Fault code 02 too high.
component is over 100°C.
Battery is over-charged. Return to repair center.
Fault code 03 Check if spec and quantity of
Buzzer beeps The battery voltage is too high. batteries are meet
continuously and requirements.
red LED is on.
Fault code 01 Fan fault Replace the fan.
Output abnormal (Inverter voltage 1. Reduce the connected
Fault code 06/58 below than 190Vac or is higher load.
than 260Vac) 2. Return to repair center
Fault code
Internal components failed. Return to repair center.
08/09/53/57
Fault code 51 Over current or surge.
Restart the unit, if the error
Fault code 52 Bus voltage is too low. happens again, please return
to repair center.
Fault code 55 Output voltage is unbalanced.
If the battery is connected
Battery is not connected well or
Fault code 56 well, please return to repair
fuse is burnt.
center.

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Appendix: Approximate Back-up Time Table

Model Load (VA) Backup Time @ 24Vdc 100Ah (min) Backup Time @ 24Vdc 200Ah (min)
300 449 1100
600 222 525
900 124 303
1200 95 227
3KVA/ 1500 68 164
3KVA Plus 1800 56 126
2100 48 108
2400 35 94
2700 31 74
3000 28 67

Model Load (VA) Backup Time @ 48Vdc 100Ah (min) Backup Time @ 48Vdc 200Ah (min)
500 613 1288
1000 268 613
1500 158 402
2000 111 271
2500 90 215
5KVA
3000 76 182
3500 65 141
4000 50 112
4500 44 100
5000 40 90
Note: Backup time depends on the quality of the battery, age of battery and type of battery.
Specifications of batteries may vary depending on different manufacturers.

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