User Manual: 3KVA-5KVA Inverter / Charger
User Manual: 3KVA-5KVA Inverter / Charger
User Manual: 3KVA-5KVA Inverter / Charger
3KVA-5KVA
INVERTER / CHARGER
Version: 1.2
Table Of Contents
Purpose ............................................................................................................................................................ 1
Scope ............................................................................................................................................................... 1
SAFETY INSTRUCTIONS.................................................................................................................................. 1
INTRODUCTION ............................................................................................................................................... 2
Features ........................................................................................................................................................... 2
Basic System Architecture ............................................................................................................................... 2
Product Overview ............................................................................................................................................. 3
INSTALLATION ................................................................................................................................................... 4
OPERATION ..................................................................................................................................................... 11
SPECIFICATIONS ........................................................................................................................................... 29
Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.
1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION – Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. It’s very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop
a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. One piece of 150A fuse is provided as over-current protection for the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this inverter/charger back to local dealer or service center
for maintenance.
1
INTRODUCTION
This is a multi-function inverter/charger, combining functions of inverter, solar charger and battery charger to
offer uninterruptible power support with portable size. Its comprehensive LCD display offers user-configurable
and easy-accessible button operation such as battery charging current, AC/solar charger priority, and
acceptable input voltage based on different applications.
There are two different types of built-in solar chargers: PWM and MPPT solar charger. For the detailed product
specification, please consult your local dealers.
Features
Pure sine wave inverter
Configurable input voltage range for home appliances and personal computers via LCD setting
Configurable battery charging current based on applications via LCD setting
Configurable AC/Solar Charger priority via LCD setting
Compatible to mains voltage or generator power
Auto restart while AC is recovering
Overload/ Over temperature/ short circuit protection
Smart battery charger design for optimized battery performance
Cold start function
This inverter can power all kinds of appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioner.
2
Product Overview
3KVA Plus/5KVA
side view
3
INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
The unit x 1
User manual x 1
Communication cable x 1
Software CD x 1
DC Fuse x 1
Ring terminal x 1
Strain relief plate x 2
Screws x 4
Preparation
Before connecting all wirings, please take off bottom cover by removing two screws as shown below.
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Install the unit by screwing two screws. It’s recommended to use M4 or M5 screws.
Battery Connection
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it’s still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or breaker size.
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4. Connect all battery packs as below chart.
5. Insert the battery wires flatly into battery connectors of inverter and make sure the bolts are tightened with
torque of 2 Nm in clockwise direction. Make sure polarity at both the battery and the inverter/charge is
correctly connected and conductors are tightly screwed into the battery terminals.
Recommended tool: #2 Pozi Screwdriver
6. To firmly secure wire connection, you may fix the wires to strain relief with cable tie.
6
AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 32A
for 3KVA/3KVA Plus and 50A for 5KVA.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.
WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)
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CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a
short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check
manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise, this
inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes
internal damage to the air conditioner.
PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.
WARNING! It's very important for system safety and efficient operation to use appropriate cable for PV
module connection. To reduce risk of injury, please use the proper recommended cable size as below.
Model Wire Size Cable (mm2) Torque value(max)
3KVA
1 x 8AWG 10 1.6 Nm
3KVA Plus/5KVA
PV Module Selection: (Only for the model with PWM solar charger)
When selecting proper PV modules, please be sure to consider below requirements first:
1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
Charging Current (PWM) 50Amp
System DC Voltage 24Vdc 48Vdc
Operating Voltage Range 30~32Vdc 60~72vdc
Max. PV Array Open Circuit Voltage 80Vdc 105Vdc
2. Max. Power Voltage (Vmpp) of PV modules should be close to best Vmp of inverter or within Vmp range to
get best performance. If one PV module cannot meet this requirement, it’s necessary to have several PV
modules in series connection.
Maximum PV module numbers in Series: Vmpp of PV module * X pcs ≒ Best Vmp of Inverter or Vmp
range
PV module numbers in Parallel: Max. charging current of inverter / Impp
Total PV module numbers = maximum PV module numbers in series * PV module numbers in
parallel
Take 3KVA model inverter as an example to select proper PV module. After considering Voc of PV module not
exceed 80Vdc and max. Vmpp of PV module close to 30Vdc or within 30Vdc ~ 32Vdc, we can choose PV module
with below specification.
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Take 5KVA model inverter as an example to select proper PV module. After considering Voc of PV module not
exceed 105Vdc and max. Vmpp of PV module close to 60Vdc or within 56Vdc ~ 72Vdc, we can choose PV
module with below specification.
Maximum Power (Pmax) 260W Max. PV module numbers in series
Max. Power Voltage Vmpp(V) 30.9V 2 30.9 x 2 ≒ 56 ~ 72
Max. Power Current Impp(A) 8.42A PV module numbers in parallel
Open Circuit Voltage Voc(V) 37.7V 6 50 A / 8.42
Short Circuit Current Isc(A) 8.89A Total PV module numbers
2 x 6 = 12
Maximum PV module numbers in Series: 2
PV module numbers in Parallel: 6
Total PV module numbers: 2 x 6 = 12
PV Module Selection: (Only for the model with MPPT solar charger)
When selecting proper PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.
INVERTER MODEL 3KVA 3KVA Plus 5KVA
Max. PV Array Open Circuit Voltage 102Vdc 145Vdc
Take 250Wp PV module as an example. After considering above two parameters, the recommended module
configurations for 3KVA, 3KVA Plus and 5KVA are listed as below table.
Maximum Power (Pmax) 250W 3KVA: 2 pieces in serial and 2 sets in parallel.
Max. Power Voltage Vmpp(V) 30.1V 3KVA Plus:
Max. Power Current Impp(A) 8.3A 2 pieces in serial and 3 sets in parallel, or
Open Circuit Voltage Voc(V) 37.7V 3 pieces in serial and 2 sets in parallel.
Short Circuit Current Isc(A) 8.4A 5KVA:
2 pieces in serial and 6 sets in parallel, or
3 pieces in serial and 4 sets in parallel
4. Check correct polarity of wire connection from PV modules and PV input connectors. Then, connect positive
pole (+) of connection wire to positive pole (+) of PV input connector. Connect negative pole (-) of
connection wire to negative pole (-) of PV input connector. Screw two wires tightly in clockwise direction.
Recommended tool: 4mm blade screwdriver
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5. To ensure wires are securely connected, you fix wires to the strain relief with cable tie.
Final Assembly
After connecting all wirings, please put bottom cover back by screwing two screws as shown below.
Communication Connection
Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer and
follow on-screen instruction to install the monitoring software. For the detailed software operation, please
check user manual of software inside of CD.
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OPERATION
Power ON/OFF
Side view of unit
Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the button of the case) to turn on the unit.
LCD display
LED indicators
Function keys
LED Indicator
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
Green
Flashing Battery is charging.
Solid On Fault occurs in the inverter.
Red
Flashing Warning condition occurs in the inverter.
Function Keys
Function Key Description
ESC To exit setting mode
UP To go to previous selection
DOWN To go to next selection
ENTER To confirm the selection in setting mode or enter setting mode
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LCD Display Icons
Indicate output voltage, output frequency, load percent, load in VA, load in
Watt and discharging current.
Battery Information
12
In battery mode, it will present battery capacity.
Load Percentage Battery Voltage LCD Display
< 1.85V/cell
1.85V/cell ~ 1.933V/cell
Load >50%
1.933V/cell ~ 2.017V/cell
> 2.017V/cell
< 1.892V/cell
1.892V/cell ~ 1.975V/cell
Load < 50%
1.975V/cell ~ 2.058V/cell
> 2.058V/cell
Load Information
Indicates overload.
Mute Operation
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LCD Setting
After pressing and holding ENTER button for 3 seconds, the unit will enter setting mode. Press “UP” or “DOWN”
button to select setting programs. And then, press “ENTER” button to confirm the selection or ESC button to
exit.
Setting Programs:
Program Description Selectable option
Escape
00 Exit setting mode
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60A 70A (only for PWM model)
30A 40A
Maximum charging current:
To configure total charging
current for solar and utility 50A (default for PWM model) 60A (default for MPPT model)
02 chargers.
(Max. charging current =
utility charging current +
solar charging current) 70A 80A
90A 100A
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Available options in 3KVA model:
15A 25A (default)
60A
24.0V 24.5V
25.0V 25.5V
Setting voltage point back
to utility source when
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selecting “SBU priority” or
“Solar first” in program 01.
48V 49V
16
50V 51V
24.5V 25V
25.5V 26V
27.5V 28V
49V 50V
51V 52V
17
55V 56V
57V 58V
18
Bypass disable Bypass enable
Overload bypass:
When enabled, the unit will (default)
23 transfer to line mode if
overload occurs in battery
mode.
19
Battery equalization Battery equalization disable
(default)
30 Battery equalization
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Display Setting
The LCD display information will be switched in turns by pressing “UP” or “DOWN” key. The selectable
information is switched as below order: input voltage, input frequency, PV voltage, charging current, charging
power (only for MPPT models), battery voltage, output voltage, output frequency, load percentage, load in
Watt, load in VA, load in Watt, DC discharging current, main CPU Version and second CPU Version.
Input frequency=50Hz
Input frequency
PV voltage=60V
PV voltage
Charging current=50A
Charging current
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Output frequency=50Hz
Output frequency
Load percent=70%
Load percentage
Load in VA
When load is larger than 1kVA (≧1KVA), load in
VA will present x.xkVA like below chart.
Load in Watt
When load is larger than 1kW (≧1KW), load in W
will present x.xkW like below chart.
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Battery voltage=25.5V, discharging current=1A
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Operating Mode Description
Operation mode Description LCD display
Charging by utility and PV energy.
Charging by utility.
Fault mode
Note:
*Fault mode: Errors are caused
PV energy and utility can
by inside circuit error or external
charge batteries.
reasons such as over
Charging by PV energy.
temperature, output short
circuited and so on.
No charging.
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Operation mode Description LCD display
Charging by utility and PV energy.
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Battery Equalization Description
Equalization function is added into charge controller. It reverses the buildup of negative chemical effects like
stratification, a condition where acid concentration is greater at the bottom of the battery than at the top.
Equalization also helps to remove sulfate crystals that might have built up on the plates. If left unchecked, this
condition, called sulfation, will reduce the overall capacity of the battery. Therefore, it’s recommended to
equalize battery periodically.
When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is
active immediately, the controller will start to enter Equalize stage.
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However, in Equalize stage, when battery equalized time is expired and battery voltage doesn’t rise to battery
equalization voltage point, the charge controller will extend the battery equalized time until battery voltage
achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when
battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage.
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Fault Reference Code
02 Over temperature
NOTE: Fault codes 51, 52, 53, 55, 56, 57 and 58 are only available in 3KVA Plus/5KVA model.
Warning Indicator
Warning
Warning Event Audible Alarm Icon flashing
Code
Fan is locked when Beep three times every
01
inverter is on. second
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SPECIFICATIONS
Table 1 Line Mode Specifications
INVERTER MODEL 3KVA 3KVA Plus 5KVA
Output Power
Rated Power
Output power derating:
When AC input voltage drops to 170V,
the output power will be derated. 50% Power
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Table 2 Inverter Mode Specifications
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Table 3 Charge Mode Specifications
Utility Charging Mode
2.43Vdc (2.35Vdc)
Voltage
2.25Vdc
100%
Charging Curve
50%
T0 T1
T1 = 10* T0, minimum 10mins, maximum 8hrs
Current
Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)
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TROUBLE SHOOTING
Problem LCD/LED/Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 The battery voltage is too low 1. Re-charge battery.
during startup seconds and then (<1.91V/Cell) 2. Replace battery.
process. complete off.
1. Contact repair center for
1. The battery voltage is far too
No response after replacing the fuse.
No indication. low. (<1.4V/Cell)
power on. 2. Re-charge battery.
2. Internal fuse tripped.
3. Replace battery.
Input voltage is
Check if AC breaker is tripped
displayed as 0 on the
Input protector is tripped and AC wiring is connected
LCD and green LED is
well.
flashing.
1. Check if AC wires are too
Mains exist but the
thin and/or too long.
unit works in
Insufficient quality of AC power. 2. Check if generator (if
battery mode. Green LED is flashing.
(Shore or Generator) applied) is working well or if
input voltage range setting is
correct. (UPSAppliance)
Set “Solar First” as the priority of Change output source priority
Green LED is flashing.
output source. to Utility first.
When the unit is
turned on, internal LCD display and LEDs Check if battery wires are
Battery is disconnected.
relay is switched on are flashing connected well.
and off repeatedly.
Reduce the connected load by
Overload error. The inverter is
Fault code 07 switching off some
overload 110% and time is up.
equipment.
Check if wiring is connected
Output short circuited. well and remove abnormal
load.
Fault code 05
Temperature of internal converter
Check whether the air flow of
component is over 120°C. (Only
the unit is blocked or whether
available for 1-3KVA models)
the ambient temperature is
Internal temperature of inverter
Fault code 02 too high.
component is over 100°C.
Battery is over-charged. Return to repair center.
Fault code 03 Check if spec and quantity of
Buzzer beeps The battery voltage is too high. batteries are meet
continuously and requirements.
red LED is on.
Fault code 01 Fan fault Replace the fan.
Output abnormal (Inverter voltage 1. Reduce the connected
Fault code 06/58 below than 190Vac or is higher load.
than 260Vac) 2. Return to repair center
Fault code
Internal components failed. Return to repair center.
08/09/53/57
Fault code 51 Over current or surge.
Restart the unit, if the error
Fault code 52 Bus voltage is too low. happens again, please return
to repair center.
Fault code 55 Output voltage is unbalanced.
If the battery is connected
Battery is not connected well or
Fault code 56 well, please return to repair
fuse is burnt.
center.
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Appendix: Approximate Back-up Time Table
Model Load (VA) Backup Time @ 24Vdc 100Ah (min) Backup Time @ 24Vdc 200Ah (min)
300 449 1100
600 222 525
900 124 303
1200 95 227
3KVA/ 1500 68 164
3KVA Plus 1800 56 126
2100 48 108
2400 35 94
2700 31 74
3000 28 67
Model Load (VA) Backup Time @ 48Vdc 100Ah (min) Backup Time @ 48Vdc 200Ah (min)
500 613 1288
1000 268 613
1500 158 402
2000 111 271
2500 90 215
5KVA
3000 76 182
3500 65 141
4000 50 112
4500 44 100
5000 40 90
Note: Backup time depends on the quality of the battery, age of battery and type of battery.
Specifications of batteries may vary depending on different manufacturers.
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