Casio CTK 520L Service Manual

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CTK-520L

100 TONES 50 RHYTHMS 40 SONG BANK


PIANO ORGAN GUITAR/BASS STRINGS/ENSEMBLE BRASS REED/PIPE SYNTH-SOUND 1 SYNTH-SOUND 2 LAYER SPLIT/PERCUSSION POPS ROCK JAZZ/DANCE EUROPEAN/LATIN VARIOUS 00 WHEN YOU WISH 09 JOY TO THE WORLD 18 STAND BY ME 26 THE GIRL FROM IPANEMA 36 MOON RIVER
00 PIANO 1 10 ELEC ORGAN 1 20 GUT GUITAR 30 VIOLIN 40 TRUMPET 50 SOPRANO SAX 60 SYNTH-LEAD 1 70 PEARL DROP 80 STRINGS PIANO 90 BASS/PIANO 00 POP FUSION 10 ROCK WALTZ 20 BIG BAND 30 POLKA 40 MERENGUE UPON A STAR 10 JINGL BELLS 19 YOU CAN’T HURRY LOVE 27 LOVE STORY 37 FUR ELISE
01 PIANO 2 11 ELEC ORGAN 2 21 ACOUS GUITAR 31 CELLO 41 TUBA 51 ALTO SAX 61 SYNTH-LEAD 2 71 COSMIC SOUND 81 STRINGS EP 91 BASS/E.PIANO 01 BALLAD 11 SLOW ROCK 21 SLOW SWING 31 MARCH 41 REGGAE 01 TWINKLE TWINKLE 11 OVER THE RAINBOW 20 IMAGINE 28 FROM THE NEW WORLD 38 TURKISH MARCH
02 HONKY-TONK 12 ELEC ORGAN 3 22 JAZZ GUITAR 32 HARP 42 BRASS SECTION 52 TENOR SAX 62 SYNTH-LEAD 3 72 SOUNDTRACK 82 CHOIR EP 92 BASS/VIB 02 POP BALLAD 12 SOFT ROCK 1 22 FOX TROT 32 SLOW WALTZ 42 SKA LITTLE STAR 12 O CHRISTMAS TREE 21 I JUST CALLED TO 29 MISTY (RONDO ALLA TURCA)
03 STUDIO PIANO 13 ELEC ORGAN 4 23 ELEC GUITAR 33 STRINGS 1 43 FRENCH HORN 1 53 OBOE 63 SYNTH-CALLIOPE 73 SPACE PAD 83 CHOIR ORGAN 93 BASS/G.GUITAR 03 RAP POP 13 SOFT ROCK 2 23 JAZZ WALTZ 33 WALTZ 43 TEX-MEX 02 ACH DU LIEBER AUGUSTIN 13 YANKEE DOODLE SAY I LOVE YOU 30 MINUET(J.S.BACH) 39 INVENTION no.1
04 ELEC PIANO 1 14 CHURCH ORGAN 24 MUTE GUITAR 34 STRINGS 2 44 FRENCH HORN 2 54 CLARINET 64 SYNTH-PAD 1 74 SYNTH-SFX 84 STRINGS GUITAR 94 BASS/D.GUITAR 04 SOUL BALLAD 14 FOLKIE POP 24 ACID JAZZ 34 TANGO 44 FOLKLORE 03 AMAZING GRACE 14 SANTA LUCIA 22 LITTLE BROWN JUG 31 CANON(PACHELBEL)
05 ELEC PIANO 2 15 PIPE ORGAN 25 DIST GUITAR 35 STRINGS 3 45 BRASS 1 55 PICCOLO 65 SYNTH-PAD 2 75 SE 1 (VEHICLE) 85 STRINGS HARP 95 STRINGS/PIANO 05 FUNKY POP 15 60’s SOUL 25 LATIN FUSION 35 BOSSA NOVA 45 COUNTRY 04 ODE TO JOY 15 WHEN THE SAINTS 23 MARCH FROM 32 SILENT NIGHT
06 ELEC PIANO 3 16 REED ORGAN 26 WOOD BASS 36 SYNTH-STR 1 46 BRASS 2 56 FLUTE 66 SYNTH-PAD 3 76 SE 2 (TELEPHONE) 86 BRASS STRINGS 96 STRINGS/TRUMPET 06 16BEAT 16 ROCK 26 TRANCE 36 SAMBA 46 SLOW GOSPEL 05 LONDON BRIDGE GO MARCHING IN "THE NUTCRACKER" 33 CLAIR DE LUNE
07 ELEC PIANO 4 17 ACCORDION 27 ELEC BASS 37 SYNTH-STR 2 47 SYNTH-BRASS 1 57 RECORDER 67 GLESS HARMONICA 77 SE 3 (SPACE) 87 VIB PAD 97 VIBRAPHONE 07 8BEAT 1 17 HEAVY METAL 27 DISCO 37 MAMBO 47 ADANI 06 LONDONDERRY AIR 16 ALOHA OE 24 THE ENTERTAINER 34 ETUDE op.10, no.3
08 HARPSICHORD 18 BANDONEON 28 SLAP BASS 38 CHOIR 48 SYNTH-BRASS 2 58 FLUTE ENSEMBLE 68 COUNTRY FARM 78 SE 4 (INVADER) 88 12STR GUITAR 98 MARIMBA 08 8BEAT 2 18 50’s ROCK 28 RAP 38 RHUMBA 48 BAROQUE 07 GREENSLEEVES 17 SPRING FROM 25 SERENADE "CHANSON DE L’ ADIEU"
09 CLAVELECTRO 19 HARMONICA 29 BANJO 39 VOICE 49 SYNTH-BRASS 3 59 WHISTLE 69 SYNTH-BASS 79 SE 5 (FUNNY) 89 CHOIR STRINGS 99 PERCUSSION 09 POPS 19 CHICAGO BLUES 29 FUNK 39 CHA-CHA-CHA 49 ENKA 08 AULD LANG SYNE "THE FOUR SEASONS" "EINE KLEINE NACHTMUSIK" 35 THE ENTERTAINER

POWER/MODE VOLUME SYNCHRO/ START/ TEMPO TONE SONG 3-STEP LESSON


¢ FILL-IN STOP ¢ 0 1 2 3 4 BANK STEP 1 STEP 2 STEP 3 DEMO

FINGERED
ON CASIO CHORD
NORMAL
OFF

⁄ ⁄ 5 6 7 8 9 PART TONE RHYTHM SONG


TRANSPOSE/TUNE RHYTHM SELECT ONE KEY PLAY

CTK-520L

ELECTRONIC KEYBOARD
CONTENTS

Page

Specifications ................................................................................................................................... 1

Block Diagram .................................................................................................................................. 2


Circuit Description ............................................................................................................................ 3

Major Waveforms ............................................................................................................................. 6

Printed Circuit Boards ...................................................................................................................... 7


Schematic Diagrams ........................................................................................................................ 8

Exploded View ................................................................................................................................ 14

Parts List ........................................................................................................................................ 15


SPECIFICATIONS

GENERAL
Number of keys: 61
Polyphonic: 12-note
Preset tones: 100
Transpose: F# ~ C ~ F: half-note
Auto-rhythms: 50, Tempo: Adjustable, 216 steps (40 ~ 255), initial value: 120
Accompaniment: CASIO Chord, Fingered
Song bank: 40-tune
Digital volume control: 10 steps (0 ~ 9), initial value: 7
Tuning control: 440 Hz ± 50 cents
Built-in speakers: 10 cm dia. 2 W input rating: 2 pcs
Terminals: Headphone Jack (Output impedance: 50 ohm, Output voltage: 4.6 V (rms) MAX
AC Adapter Jack (9 V) , Stereo standard Jack [Output impedance: 50 Ω, Output
voltage: 2 V(rms) MAX]
Auto power off: Approximately 6 minutes after the last operation
Power source: 2-way AC or DC source
AC: AC adapter
DC: 6 AA size
Power consumption: 7.7 W
Dimensions (HWD): 89 × 924 × 325 mm (3-1/2 × 36-7/16 × 12-13/16 inches)
Weight: 4.35 kg (9.6 lbs) excluding batteries

ELECTRICAL
Current drain with 9 V DC:
No sound output 130 mA ± 20%
Maximum volume 810 mA ± 20%
with white keys C1 to G2 pressed in Synth-Lead 1
Volume: Maximum
Phone output level (Vrms with 8 ohm load each channel):
with key D3 pressed in Synth-Lead 1 95 mV ± 20%
Speaker output level (Vrms with 4 ohm load each channel):
with key D3 pressed in Synth-Lead 1 1050 mV ± 20%
Minimum operating voltage: 6.3 V

—1—
BLOCK DIAGRAM

Sound Source ROM 7 seg. LED


LSI2
MX23C1010MC-12CA45

MA0 LED Latch IC2, IC3


~
Phone/Output MA16 MD0 ~MD7

Filter (L) KO8 ~KO11


Buttons
Amp. Q306
IC301
LA4598 Filter (R)

—2—
Q305 CPU KI0 ~KI7
LSI1
MSM 6755B-07 KO0 ~KO7
Illuminant
LX0 ~ LED Driver
Keyboard
Power Supply Circuit APO LX7
Q301 ~Q304
Q5 ~Q8
D334, D335
LY0 ~
LED Driver
LY7

Q1 ~Q4

DC+9V IN Q307
APO Cancellation PG Reset IC
Signal X1, Q11 IC1
FILTER BLOCK

Since the sound signal from the CPU is a stepped waveform, the filter block is added to smooth the waveform.

Amp. Filter Block CPU


IC301 Q305/Q306 LSI1

POWER AMPLIFIER (IC301: LA4598)

The power amplifier is a two-channel amplifier with standby switch.


The following table shows the pin function of IC301.

Pin No. Terminal In/Out Function


1 Power GND In Ground (0V) source
2 Ch1 B.S. — Terminal for a bootstrap capacitor
3 Ch1 OUT Out Channel 1 output
4 VCC In +9V source
5 Ch1 N.F. In Negative feedback input
6 Ch1 IN In Channel 1 input
7 D.C. — Terminal for a decoupling capacitor
8 Pre GND In Ground (0V) source
9 Stand by In Power control signal input. 0 V: Off, +9 V: On
10 Ch2 IN In Channel 2 input
11 Ch2 N.F. In Negative feedback input
12 Ch2 OUT Out Channel 2 output
13 Ch2 B.S. — Terminal for a bootstrap capacitor
14 NC — Not used

LED DRIVING

7-segment LED Keyboard LEDs

LVDD

La ~ Lg LED LX0 ~ LX7


Latch MD0 ~ MD3
IC3
CPU Q5 ~ Q8
(Segment) MWEB
LSI1

LED MSM6755B-07
MD4 ~ MD7 LY0 ~ LY7
Latch Q1 ~ Q4
MA0
Q2 ~ Q4 IC2

(Common)
LG
—5—
CIRCUIT DESCRIPTION

KEY MATRIX

KI0 KI1 KI2 KI3 KI4 KI5 KI6 KI7

KO0 C2 G#2 E3 C4 G#4 E5 C6 G#6

KO1 C#2 A2 F3 C#4 A4 F5 C#6 A6

KO2 D2 A#2 F#3 D4 A#4 F#5 D6 A#6

KO3 D#2 B2 G3 D#4 B4 G5 D#6 B6

KO4 E2 C3 G#3 E4 C5 G#5 E6 C7

KO5 F2 C#3 A3 F4 C#5 A5 F6

KO6 F#2 D3 A#3 F#4 D5 A#5 F#6

KO7 G2 D#3 B3 G4 D#5 B5 G6


Start/ Volume
KO8 0 1 2 3 4 Up
Stop Down
Volume Synchro/
KO9 5 6 7 8 9 Down
Down Fill-In
Song Part
K10 Tone Rhythm One Key One Key Demo
Bank Select
Casio
K11 Step-1 Step-2 Step-3 Fingered Normal Off
Chord

LED MATRIX
LX0 LX1 LX2 LX3 LX4 LX5 LX6 LX7
LY0 D4 D3 C3 C2 G#2 F#2 D#2 C#2
LY1 C4 E3 B2 D2 A#2 C#3 D#3 F#3
LY2 B3 F3 A2 E2 D#4 C#4 A#3 G#3
LY3 A3 G3 G2 F2 F#4 G#4 A#4 C#5
LY4 E4 E5 F5 F6 G6
LY5 F4 D5 G5 E6 A6 G#5 F#5 D#5
LY6 G4 C5 A5 D6 B6 A#5 C#6 D#6
LY7 A4 B4 B5 C6 C7 A#6 G#6 F#6

NOMENCLATURE OF KEYS
C#2 D#2 F#2 G#2 A#2 C#3 D#3 F#3 G#3 A#3 C#4 D#4 F#4 G#4 A#4 C#5 D#5 F#5 G#5 A#5 C#6 D#6 F#6 G#6 A#6

C2 D2 E2 F2 G2 A2 B2 C3 D3 E3 F3 G3 A3 B3 C4 D4 E4 F4 G4 A4 B4 C5 D5 E5 F5 G5 A5 B5 C6 D6 E6 F6 G6 A6 B6 C7

—3—
CPU (LSI1: MSM6755B-07)

The CPU reads sound data from the ROM in accordance with the pressed key and the selected tone; the CPU
can read rhythm data simultaneously when a rhythm pattern is selected. Then it provides the left and the right
channels' waveforms separately, by converting the data into the waveforms with two built-in DACs. The CPU
also controls key input, button input and LED driving. The following table shows the pin functions of LSI1.

Pin No. Terminal In/Out Function


1 MA14 Out Address bus
2 MWEB Out Clock for LED latches
3 NCO — Not used.
4 ~ 19 MA0 ~ MA13 Out Address bus
13 MRDB Out Read enable signal
17 MCSB — Not used.
20 ~ 27 MD0 ~ MD7 In/Out Data bus
28, 29 NC1, NC2 — Not used.
30 DGND In Ground (0 V) source
31 DVCC In +5 V source
32, 33 XTLO, XTLI In/Out 20 MHz clock input/output
34 NC3 — Not used. Connected to ground.
35 RSTB In Reset signal input
36 P24/RXD — Not used. Connected to +5 V.
37 P25/TXD — Not used.
38 NMI In Power ON signal input
39 APO Out APO (Auto Power Off) signal output
40 NC4 — Not used.
41 REFH Out Terminal for the internal DAC
42, 43 NC5, NC6 — Not used.
44 DAOR Out Right channel sound waveform output
45 NC7 — Not used.
46 AVdac In +5 V source for the internal DAC and ADC
47 DAOL Out Left channel sound waveform output
48 REFL Out Terminal for the internal DAC and ADC
49 AGdac In Ground source for the internal DAC
50 AGadc In Ground source for the internal ADC
51 ANI — Not used. Connected to ground.
52 AVadc In +5 V source for the internal ADC
53 NC8 — Not used.
54 MOD0 In Mode selection terminal. Connected to +5 V.
55, 56 MOD1, MOD2 In Mode selection terminal. Connected to ground.
57 P40 In APO cancellation signal
58 ~ 65 KI0/P30 ~ KI7/P37 In Terminals for key/button input signal
66 ~ 73 KO0/P50 ~ KO7/P57 Out Terminals for key scan signal
74 ~ 77 KO8/P20 ~ KO11/P23 Out Terminals for button input signal
78 NC9 — Not used.
79 LVCC In +5 V source
80 ~ 95 LX0 ~ LX7, LY0 ~ LY7 Out LED drive signal
96 LGND In Ground source
97, 98 MA18, MA17 — Not used.
99, 100 MA16, MA15 Out Address bus

—4—
FILTER BLOCK

Since the sound signal from the CPU is a stepped waveform, the filter block is added to smooth the waveform.

Amp. Filter Block CPU


IC301 Q305/Q306 LSI1

POWER AMPLIFIER (IC301: LA4598)

The power amplifier is a two-channel amplifier with standby switch.


The following table shows the pin function of IC301.

Pin No. Terminal In/Out Function


1 Power GND In Ground (0V) source
2 Ch1 B.S. — Terminal for a bootstrap capacitor
3 Ch1 OUT Out Channel 1 output
4 VCC In +9V source
5 Ch1 N.F. In Negative feedback input
6 Ch1 IN In Channel 1 input
7 D.C. — Terminal for a decoupling capacitor
8 Pre GND In Ground (0V) source
9 Stand by In Power control signal input. 0 V: Off, +9 V: On
10 Ch2 IN In Channel 2 input
11 Ch2 N.F. In Negative feedback input
12 Ch2 OUT Out Channel 2 output
13 Ch2 B.S. — Terminal for a bootstrap capacitor
14 NC — Not used

LED DRIVING

7-segment LED Keyboard LEDs

LVDD

La ~ Lg LED LX0 ~ LX7


Latch MD0 ~ MD3
IC3
CPU Q5 ~ Q8
(Segment) MWEB
LSI1

LED MSM6755B-07
MD4 ~ MD7 LY0 ~ LY7
Latch Q1 ~ Q4
MA0
Q2 ~ Q4 IC2

(Common)
LG
—5—
MAJOR WAVEFORMS

1
3

1 APO signal 3 Clock


MSM6755B-07 pin 39 MSM6755B-07 pin 32
2 Reset signal
RH5VL40AA pin 1

6
4

4 Sound signal (R-ch) 6 LED drive signal LX0


JH connector pin 3 MSM6755B-07 pin 88
5 Sound signal (L-ch) 7 LED drive signal LY0
JH connector pin 1 MSM6755B-07 pin 80

Tone: Whistle (59) Key: D4


Key : A4

—6—
PRINTED CIRCUIT BOARDS
Sub PCB KDM446-MA2M

Top view

7 6 3 2 1 4 5
Main PCB JCM446-MA1M

Bottom view Top view

—7—
SCHEMATIC DIAGRAMS
Main PCB JCM446-MA1M

2 1 3

5 4

—8—
Sub PCB KDM446-MA2M

—9—
Keyboard PCBs KDM6111K-KY1M/KY2M

— 10 —
LED PCB KDM446-LD1M

— 11 —
LED PCB KDM446-LD2M

— 12 —
LED PCBs KDM446-LD3M/LD4M/LD5M

KDM446-LD3M
KDM446-LD4M
KDM446-LD5M

— 13 —
EXPLODED VIEW

R-5

17
R-4
19
7
16
R-3

15
18
22
R-2 13
14

R-1

11 21
8
13 10

9
12 20

4
1 R-6

2
3

R-7

R-7

— 14 —
PARTS LIST

CTK-520L

Notes: This parts list does not include the cosmetic parts, which
parts are marked with item No. "R-X" in the exploded
view.
Contact our spare parts department if you need these
parts for refurbish.

1. Prices and specifications are subject to change with-


out prior notice.

2. As for spare parts order and supply, refer to the


"GUIDEBOOK for Spare parts Supply", published
seperately.

3. The numbers in item column correspond to the same


numbers in drawing.
Item Code No. Parts Name Specification Q R

Main PCB
1 6925 1290 Main PCB ass'y M240438*1 1 B
LSI1 2012 3430 LSI, CPU MSM6755B-07 1 A
LSI2 2012 3843 LSI, ROM MX23C1010MC-12CA45 1 A
IC1 2105 5922 IC RH5VL40AA-T1 1 A
IC2 2105 4452 IC HD74HC174FPTR 1 A
IC3 2105 5796 IC HD74HC4511FPTR 1 A
Q1 - Q4 2259 2555 Transistor, Chip, Digital UMW1NTL 4 A
Q5 - Q8 2259 2562 Transistor, Chip, Digital UMS1NTL 4 A
Q9 2259 2646 Transistor, Chip, Digital UMH3NTN 1 A
Q10 2259 2548 Transistor, Chip, Digital DTC143EUAT106 1 A
Q11 2252 1239 Transistor, Chip 2SC4081-T106Q 1 A
D1 2390 2576 Diode, Chip, Schottky RB501V-40TE-17 1 B
D3 2390 1820 Diode, Chip 1SS355TE-17 1 B
X1 2590 1526 Oscillator, Ceramic EFO-EN2005C4 1 B
LED1 2370 1141 LED, 7-seg. SL-9352-60 1 B
Sub PCB
2 6925 1300 Sub PCB ass'y M140411*1 1 B
IC301 2114 2891 IC, Power amp. LA4598 1 A
Q301 2251 0469 Transistor 2SB1237Q,R-TV6-T 1 A
Q302, Q305, 2220 1387 Transistor 2SC1740SQ-TP-T 3 A
Q306
Q304 2253 0455 Transistor 2SD1762E,F 1 A
Q307 2200 2449 Transistor 2SA933SQ-TP-T 1 A
D301, D302, 2390 1344 Diode 1SS133T-77-T 30 B
D305~D330,
D332, D335
D304 2360 1729 Diode, Zener MTZJ5.1A-T77-T 1 B
D331, D333 2390 2408 Diode 1FWJ43N(TPA3) 2 B
D334, D336 2360 2002 Diode MTZJ5.6B-T77-T 2 B
LED301 2370 1106 LED MPR3338S-B99 1 C
J301 3501 7049 Jack HEC2305-01-330 1 B
J302 3612 0665 Jack YKB21-5006 1 B
LED PCBs
3 6925 1320 LED PCB ass'y LD1M M240426*1 1 C
4 6925 1330 LED PCB ass'y LD2M M240427*1 1 C
5 6925 1340 LED PCB ass'y LD3M M240428*1 1 C
6 6925 1350 LED PCB ass'y LD4M M240429*1 1 C
7 6925 1360 LED PCB ass'y LD5M M240430*1 1 C
2370 1330 LED KR3302X-J345K 61 B
Keyboard PCB
8 6925 1310 Keyboard PCB ass'y M140402*2 1 B
D701~D725, 2301 0101 Diode 1S2473-T-77-T 61 C
D731~D766
Mechanical Parts
9 6925 1640 Rubber button M240413-1 1 B
10 6925 1650 Rubber button M240414-1 1 B
11 6925 1660 Rubber button M240374-1 1 B
12 6909 5890 Slide contact CSB-12D 1 B
13 3831 1043 Speaker S10JA13B 2 B
14 6921 5030 Slide knob M311859-1 1 B
15 6925 1550 Display plate M340415-1 1 C
16 6925 1700 White key set, LSK-CB M340489*1 4 A
17 6925 1710 White key set, LSK-CS M340489*2 1 A
18 6925 1720 Black key set, LSK-10P M140369-1 2 A
Notes: Q – Quantity used per unit
R – Rank
— 15 —
Item Code No. Parts Name Specification Q R

19 6925 1730 Black key set, LSK-5P M140369-2 1 A


20 6922 3990 Key contact rubber M111764-1 1 A
21 6922 4000 Key contact rubber M111765-1 1 A
22 6925 2160 Battery cover M340490*1 1 B
Accessory
6916 7880 Music stand M310827-1 1 C

Notes: Q – Quantity used per unit


R – Rank
— 16 —
MA0800761A Aug, 1996

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