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    Welding Procedure Qualification Record (WPQR) (ISO 15614-1-2017)

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    ramesh raja
    This document is a Welding Procedure Qualification Record (WPQR) that qualifies the welding procedure for a single V-groove butt weld in the flat position using gas metal arc welding (GMAW) process. The weld was made with 1.2mm diameter ER70S-6 filler metal on 3mm thick carbon steel plates. Visual, macroscopic, and non-destructive testing showed the weld met quality requirements. Tensile and bend tests were not required based on the material and weld geometry. The WPQR qualified the welding procedure for a range of plate thicknesses from 2.1 to 6mm.

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    Welding Procedure Qualification Record (WPQR) (ISO 15614-1-2017)

    Uploaded by

    ramesh raja
    316 views3 pages
    This document is a Welding Procedure Qualification Record (WPQR) that qualifies the welding procedure for a single V-groove butt weld in the flat position using gas metal arc welding (GMAW) process. The weld was made with 1.2mm diameter ER70S-6 filler metal on 3mm thick carbon steel plates. Visual, macroscopic, and non-destructive testing showed the weld met quality requirements. Tensile and bend tests were not required based on the material and weld geometry. The WPQR qualified the welding procedure for a range of plate thicknesses from 2.1 to 6mm.

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    This document is a Welding Procedure Qualification Record (WPQR) that qualifies the welding procedure for a single V-groove butt weld in the flat position using gas metal arc welding (GMAW) process. The weld was made with 1.2mm diameter ER70S-6 filler metal on 3mm thick carbon steel plates. Visual, macroscopic, and non-destructive testing showed the weld met quality requirements. Tensile and bend tests were not required based on the material and weld geometry. The WPQR qualified the welding procedure for a range of plate thicknesses from 2.1 to 6mm.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    316 views3 pages

    Welding Procedure Qualification Record (WPQR) (ISO 15614-1-2017)

    Uploaded by

    ramesh raja
    This document is a Welding Procedure Qualification Record (WPQR) that qualifies the welding procedure for a single V-groove butt weld in the flat position using gas metal arc welding (GMAW) process. The weld was made with 1.2mm diameter ER70S-6 filler metal on 3mm thick carbon steel plates. Visual, macroscopic, and non-destructive testing showed the weld met quality requirements. Tensile and bend tests were not required based on the material and weld geometry. The WPQR qualified the welding procedure for a range of plate thicknesses from 2.1 to 6mm.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    of 3

    WELDING PROCEDURE QUALIFICATION RECORD

    (WPQR) (ISO 15614-1-2017)


    Manufacturer’s WPQR No:
    YCE/WPQR/045/FW/PB/GMAW/T2.1-6 EXAMINER/ EXAMINING BODY
    Manufacture: Yae Cube Equipments,
    Address : Kundrathur , Chennai
    TÜV Rheinland, Welding Technology centre
    Code / Testing Standard: EN / ISO 15614-1 Bangalore - Karnataka, India.
    Level : 2
    Date of welding: 20/06/2022

    Range of Qualification
    Welding Variables Actual Range Qualification
    Welding Processes 135 – MAG 135 – MAG
    Product Form Plate NA
    Type of joint and weld T & FW T & FW
    Parent metal group(s) and sub ISO/TR 15608 – 1.2 1a – 1 (Covers the Equal or Lower
    group specified yield strength steels of the
    same sub group
    Parent metal thickness (mm) t1= 3 mm, t2= 3 mm 2.1 to 6 mm
    Weld metal thickness (mm) : Not applicable Not applicable
    Single run / Multi run : Single Run Single Run
    Filler material designation EN / ISO 14341-A:G 38 G42 4 EN / ISO 14341-A:G 42 4 M21 3Si1 / AWS / SFA
    M21 3Si1/ AWS / SFA 5.18 ER 5.18 ER 70S-6 & Filler material having equivalent
    70S-6 Mechanical properties & Chemical composition

    Filler material make: Weldfast electrodes with CE Any approved CE marking consumables
    Marking
    Filler Material size : Ø 1.2 mm No restriction
    Throat thickness (mm) 2.7 2 to 3.75 mm
    Outside pipe Ø (mm) : Not Applicable OD > 500mm or OD > 150mm in PA & PC
    Designation of shielding Gas/flux EN/ISO14175 M20 (Ar- EN/ISO14175 M20 (Ar-85% + CO2 15 %)
    85% + CO2 15 %)
    Designation of backing Gas Not Applicable Not Applicable
    Type of welding current & polarity DCEP DCEP
    Mode of metal transfer Globular Globular , Spray & Pulse
    Heat input 0.39 – 0.46 KJ/mm 0.29 – 0.46 KJ/mm
    Welding positions PB All positions except PG & JL045
    Pre-heat temperature : 32 °C - Actual ≥ 15°C Minimum
    Post heating : Not Applicable Not Applicable
    Inter pass temperature : Not Applicable Not Applicable
    Post weld –Heat Treatment : Not Applicable Not Applicable
    Other Information: Not Applicable Not Applicable
    Certified that test welds prepared, welded and tested satisfactorily in accordance with the requirements of the
    code/testing standard indicated above

    Date of Issue:11.07.2022. Examiner or Examining body


    Location : Chennai , Tamilnadu Name, Date & signature

    S.Ramesh
    Record of Weld Test:

    Location : Kundrathur , Chennai EXAMINER/ EXAMINING BODY


    Manufacture’s PWPS No: TUV Rheinland Welding Technology centre
    YCE/PWPS/045/FW/PB/GMAW/T2.1-6 Bangalore - Karnataka, India.
    Manufacture’s WPQR No: Method of Preparation & Cleaning: Machining,
    YCE/WPQR/045/FW/PB/GMAW/T2.1-6 Grinding, Manual cleaning.
    Manufacturer: Yae Cube Equipments Plot No.54,
    Thiruneermalai road, Om Prakash nagar, Natham Parent Metal Spec.: IS 2062 E 350 Gr C
    Kundrathur, Chennai Tamilnadu 600069 ISO/TR 15608 – 1.2

    Welder Name : Mr.A.Pradeep – 011706 Material thickness(mm) : t1=3 mm, t2=3 mm


    Mode of metal Transfer: Gobular Out Side Pipe Diameter(mm) : N/A
    Joint type and weld : FW Welding position : PB
    Welding Preparation Details (Sketch)
    Joint Design Welding Sequence

    Welding Details:
    Size of Type of Travel
    Current Voltage Heat input
    Run Process filler current/ speed
    (amps) (volts) (KJ/mm)
    metal Polarity (mm/min)
    1 MAG-135 Ø1.2 130-140 20 -21 DCEP 230 0.3 -0.4

    Filler material designation and make : : EN / ISO 14341-A:G 38 G42 4 M21 3Si1/ AWS / SFA 5.18 ER
    1
    70S-6 , Ø1.2mm, Weldfast electrodes
    Any Special Baking or Other Information E.g.
    2 N.A 10 N.A
    Drying: (Weaving, max width of run)
    ISO-14175 M20 Oscillation …… Amplitude,
    3 Gas / flux: - Shielding: (Ar 85%+CO215%) 11 N.A
    Frequency …….dwell time
    Backing: N.A 12 Pulse Welding details: N.A
    Distance contact tube / work
    4 Gas flow rate:- Shielding: 15 to 20 Ltrs/min 13 15-20mm
    piece:
    Backing: N.A 14 Plasma welding details : N.A
    5 Tungsten Electrode /size: N.A 15 Torch Angle : 50-60˚
    Details of Back gouging / Post weld heat treatment or
    6 N.A 16 N.A
    backing: aging:
    7 Pre-heat temperature: 32 °C 17 Time, temperature, method N.A
    8 Inter-pass Temperature: N.A. 18 Heating rates N.A
    9 Post heating: N.A 19 Cooling rates N.A

    Location Chennai , Tamilnadu Name, Date & signature


    S.Ramesh
    Test Results

    Manufacturer’s WPQR No: : Examiner or examining body: TUV Rheinland


    YCE/WPQR/045/FW/PB/GMAW/T2.1-6 Reference No.: 01 220 IND/V-22-0701
    Visual & Penetrant: Satisfactory, Report No.-YCE/WPQR/045 Radiography: Not Applicable
    Ultrasonic: Not Applicable
    Temperature: Room Temperature (28 Deg )

    Tensile Test (ISO 4136): N/A


    Re Rm Fracture
    Type/No. A % on Z% Remarks
    N/mm2 N/mm2 Location
    -- -- -- -- -- -- --
    -- -- -- -- -- -- --

    Bend Test (IS0 5173): N/A


    Type/No. Bend Angle Elongation Remarks
    -- -- -- --
    -- -- -- --
    -- -- -- --
    -- -- -- --
    Macroscopic Examination (ISO 17639): Satisfactory, Lab. Report No.: ML/11881/2/22-23 Dt-04 Jul 2022

    Impact Test (ISO 148): NA


    Notch Values in joules Average
    Location/Direction (joules) Remarks
    Temp. °C 1 2 3
    -- -- -- -- -- -- --
    -- -- -- -- -- -- --

    Hardness Test (ISO 9015-1-2011) (Type/Load): HV10


    Location of Measurement(Sketch): - Shown in the Lab. Report No.: ML/11881/2/22-23 Dt-04 Jul 2022

    Result : Satisfactory

    Other Tests: Remarks:


    Test carried out in accordance with the requirements of: EN ISO 15614 – 1: 2017
    Laboratory Report Reference No.: Mentioned in respective test details
    Test Results were Acceptable / not acceptable
    Test carried out in the presence of: Mr.Vinoth kumar.

    Name, date and signature

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