Report
Report
Report
FACULTY OF ENGINEERING
AT
I Nyeko Solomon declare that the information in this booklet is as a result of my effort and that
this is an original piece of work which has been done by me and has never been submitted to any
institution for any reward.
Signature ………………………………………………………………………..
Date ……………………………………………………………………………..
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APPROVAL
This is to certify that Nyeko Solomon carried out the industrial training at SolarNow Services
Limited (Engineering Department) from 06th February 2023 to 18nd March 2023 under my
supervision and approval.
Signature …………………………………………………………………………
Date ………………………………………………………………………………
Signature …………………………………………………………………………
Date ………………………………………………………………………………
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DEDICATION
With pleasure I would love to dedicate this report to my supervisors Mr. Amos Odhiambo, my
Colleagues Samuel, Peter and Kenneth, for giving me their best during the training. With lots of
love please may you receive abundant blessing from God almighty.
I also don’t forget to dedicate the report with appreciation to all my family members for giving
me the required support during the training above all to my mother Mrs. Aloyo Betty and my
Lovely fiancé Eunice Agape for supporting me all the way through my training not forgetting my
son Jeremiah and daughter Jemimah.
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AKNOWLEDGEMENT
I would wish to give a special appreciation to the Almighty Father in heaven for the precious
moment he gave me during the industrial training at SolarNow, May He be Glorified, Amen.
I don’t forget to extend my sincere appreciation to my dear Mother Mrs. Aloyo Betty for her
support towards my Education. To my brothers Emmy, Steve, Franklin and Brian, thanks for
your endless support, my two sisters Joyce and Susan, you have been always supportive.
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TABLE OF CONTENT
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LIST OF FIGURES.
Figure 1. SolarNow Organizational structure................................................................................................................6
LIST OF ACRONYMS.
AC: Alternating current, this is an electric current that reverses direction at regular intervals.
amp: Ampere, this is a unit of electric current (refers to flow of current); one ampere
DC: Direct current, this is an electric current in which electrons flow in one direction only.
W: Watt, is the unit of electric power, or amount of work (J), done in a unit of time.
kWh: Kilowatt-hour This is the measure of kilowatt production of power in kilowatts and time
in hours.
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ABSTRACT
This internship report describes the activities that I carried and the experience I gained during my
6 weeks of industrial training done at SolarNow Services (U) ltd.
At the beginning of the internship, the report shows a general overview of the company structure
and different departments. This helped me settle and get used to the working environment as fast
as possible.
The report further shows that during orientation, I was introduced to a number of tools,
instruments, components and modules their use, operation and specifications. I was also taught a
number of safety measures and precautions in the same process.
The report further shows that the technical works carried out like; solar system sizing, quotation
making, designing, installation and maintenance were all successfully done and the practical
knowledge and the technical skills I gained were so massive.
In addition to this, the report shows that a number of other skills acquired during my internship
include; communication skills, computer skills, team work and leadership skill, navigation skills
and so many others.
The report shows that the internship training was completed successfully in spite of a number of
challenges which included; limited time to learn everything, lack of enough facilitation in terms
of money for transport and upkeep, lack of enough tools and equipment and many others.
Finally, the report recommends that; the internship period should be increased in order for
students to fully benefit from it, the university should consider facilitating students with
internship money as it is the case with other universities to help them throughout the internship
period, organizations should consider offering paid internship to students and many other.
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CHAPTER ONE: INTRODUCTION.
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Uganda National Institute of Special Education.
UNISE was affiliated to the Department of Special Education at the faculty of education
of Makerere University, becoming an autonomous institution by Act of Parliament in 1998.
Objectives.
The objectives for which Kyambogo University was established as stipulated by (Establishment
of Kyambogo University) Instrument, Number 37 of 2003 are:
To equip technicians, engineers and teachers of technical subjects with required skills for
manning the construction service, manufacturing industries and educational institutions,
including universities, schools and research organization.
To promote better understanding of the basic principles and methodology along with
practical knowledge of construction, application, properties, operations and limitations of
engineering systems, materials, processes and equipment.
To provide scientific and mathematical foundation to enable the recipient handles
competently the technological aspects of the training.
To equip graduates with the analytical tools required to solve problems utilizing their
scientific knowledge and appropriate technology either under the supervision of an
engineer or independently.
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To initiate, encourage and promote specific and specialized research in scientific,
technical and technological fields in accordance with the needs of Uganda.
To promote the acquisition, adaptation and application of information technology and to
solve the social, economic and educational problems of Uganda.
To aim at ensuring an increased number of learners with special educational needs and
ensure that the learners receive equitable and quality education, through providing
professional manpower to secure effective support of training needs.
To provide training for teachers and other personnel working in the field of special needs
education and rehabilitation, and to cater for all kinds of persons with disabilities and
special learning needs.
To provide a resource Centre for the production and dissemination of information relating
to persons with disabilities and special learning needs.
To undertake research in disabilities and other related fields for better understanding and
development of persons with disabilities and special learning needs.
To initiate outreach programs to promote greater awareness among teachers, parents,
leaders and the general public about persons with disabilities and special learning needs,
and to promote partnership and collaboration among agencies involved in dealing with
persons with disabilities.
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Objective of Industrial Training.
To provide comprehensive learning platform to students where they can enhance their
employ ability skills and become job ready along with real corporate exposure.
To enhance students’ knowledge in one particular technology.
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1.2. SolarNow (U) Ltd.
SolarNow Services (U) Limited started in 2011 and is currently the leading solar provider in
Uganda. It is centrally located at Kampala – Kansanga along Ggaba Road. SolarNow has won a
lot of awards among which is the recent Consumers Award, they currently offer jobs to over 30
employees permanently employed. The company has head offices both in Kampala Uganda and
in Nairobi Kenya.
SolarNow sells a wide range of products which are categorized in three main groups. These are
Large Solar Home Systems (LSHS), Small Home Systems (SHS) and Agricultural products.
LSHS ranges between 500 Wp to kilowatts which are purely AC whereas the SHS ranges
between 50 Wp and 250 Wp.
Vision.
Transforming lives by providing sustainable energy solutions
Mission.
To lead the sustainable energy market by offering quality services at affordable prices
through client focused committed professionals
Values.
Be the client
Have fun
Be passionate
Do the right thing
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SOLARNOW ORGANISATIONAL STRUCTURE
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CHAPTER TWO: METHODOLOGY.
These values were still in the rated inverter parameters and therefore the inverter was safe.
A joint where all the 2 groups of strings joining together in parallel was located from the
panel end between the two lines of panel mounts
We measured the voltage coming from the PV side and was within the range
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Battery connections
A total of 12 batteries were connected in 3 strings. Each string had 4 batteries to produce
48V system which matches the parameter of the inverter.
To ensure safety, a 100A/250V DC Circuit breaker was installed in between the battery
bank and the inverter to offer protection in case of fault from either side.
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Installation of the AVS and the manual Changeover switch.
AVS Installation
An AVS was installed to harness the inverter in case of power surge. When the voltage spikes
beyond the rated about, it switches it off and wait until when it normalizes. This was installed at
the premises because following the recent report, the client was experiencing unstable voltage
from the grid which made the inverter to multifunction.
By installing the AVS, it would consider safety at the inverter since it regulates the incoming
voltage and outputs a stable voltage to the inverter.
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Figure 3. Fully installed AVS and Manual Changeover switch
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Power logger installation at Ministry of Internal Affairs.
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Installation
The dent power logger was configured using an elog software to set up the phases and duration it
is to capture data at Ministry of internal Affair. The logger was successfully installed at the main
distribution board as shown below;
Figure 4: Installation of the Dent data logger the 3-phase main distribution board of Ministry of internal
Affairs
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Figure 5: Sizing and quotation for ASA Microfinance Kayunga Branch Office.
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Solar panels.
The solar panels used are of type sun-link and are rated 250W peak. The rest of the specifications
are shown in the figure below.
Given;
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Energy from panels = 1000Wh
Total energy consumption
Number of solar panels =
1 panel would be required to design an appropriate solar system that would sufficiently power up the
ASA Microfinance office at Kayunga.
The type of inverters used for this installation is a pure sinewave inverter. The rating of the inverter is
700W.
A 50A MPPT Charge controller was used since the inverter in use doesn’t have and inbuild charge
controller. The charge controller helps to charge the battery and power the DC loads i.e. lights and
phone charging.
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Figure 7. Block diagram for the connection of DC/AC solar solution
The MPPT solar charge controller detects the DC voltage and output current of the main circuit,
calculates the output power of the solar array, and track the maximum power point. The
disturbance resistor R and the MOSFET are connected in series, and the average current through
the resistor is changed by changing the duty ratio of the MOSFET under the condition that the
output voltage is substantially stable, thus causing a disturbance of the current.
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Function
The inverter takes input from a DC power supply source or battery if it is stored energy.
A series of MOSFETs in the inverter assembly acts as a switch for converting the
current from DC to AC.
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As the MOSFETs are often connected in parallel to the center-taped the alternating
current reaches the primary winding of a transformer.
The transformer has a magnetic core around which the primary and secondary windings
are wound.
Due to the electromagnetic effect, the power transfers from the primary winding to the
secondary winding. The voltage can be stepped-up or stepped-down.
The AC current from the secondary winding of the transformer can then supply power
to the load.
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Manual Changeover switch installation
A 32A Changeover switch was included in the design of the system. The fact that the premises had grid
connection, installation of the changeover switch is to aid the client Interswitch between power sources, i.e.
switch back to grid in case the solar battery is low.
Operation
The metallic routes of the changeover switch are set up such that they will link to one another and move the
handle manually.
In general, one load and the changeover switch can be connected to two distinct power sources. The load
will therefore disconnect from one source and connect to another source when the handle is moved. There
are three locations available for the changeover switch’s handle;
Source 1,
Source 2, and
OFF condition.
The load will be separated from both power sources if the handle is left in the off position. The load will be
connected to source 1 and separated from source 2 if the handle is kept in source 1. The load will be
connected to source 2 and disconnected from source 1 if the handle is held in the source 2 position.
Type of system.
The system is a 2.475kW peak solar hybrid system with 9 panels of 275Wp and 8 batteries of
200Ah capacity with one 5kW Growatt hybrid inverter.
Results.
We discovered that a four core armored cable got a serious burnt at the joint
underground which caused the cable insulations to get serious burns that caused the
short circuit.
Removed the cable and replace with a new working cable at the point of the short
circuit.
Tested the rest of the cable left, was short positive results and checked with the circuit breaker,
they were operational then connected back power and the system returned to working normally.
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Figure 11. Trouble shooting Diagram.
Checked the entire circuit and protective components and everything was sound then
connected back power and everything worked perfectly.
Recommendations.
Since Client was advised to consider installing a Surge Protective device at the output of the
inverter to offer more protection at the output of the inverter in case of power surge brought
about by short circuit, transient or any other fault that may affect the inverter operation.
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2.4. Solar installation at Shell Fort Portal
SolarNow designed, supplied and installed a grid-tied 8kWp solar system for Vivo Energy Fort Portal
under the code M100835 and Sales Order SO235258.
Balance of system components; Breakers (AC and DC), SPDs (AC and DC), Energy Meters, etc.
Distribution board consisting of din rails for mounting CBs and SPDs
Current Transformers
The system has been designed to cut the energy bill during the day. The solar panels produce electricity
in the form of direct current (DC) and the inverter converts it to alternating current (AC) that is
consumed by the different appliances used at the station i.e.; the pumps, lights, compressor etc.
The power produced by the solar system is connected in parallel with the grid at the grid connection
point before the main Isolator. A Sunny Home Manager 2.0 (energy meter) is installed and configured to
block the inverter from feeding back electricity to the grid when the solar energy produced by the panels
is in excess of what is being consumed by the appliances at the station. This can be changed in case net
metering becomes an option in the future.
The energy meter is connected to an internet router; therefore, the system can be monitored remotely.
The system has no battery bank for backup, so the solar energy will only be used during the day when
there is sunshine and only when there is UMEME since it’s a grid-tie.
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SUMMARY OF RESULTS
Site Survey
The SolarNow team visited the site for a survey led by the Project Manager.
After site inspection, the positioning for PVC conduit pipes, inverters, Solar distribution board
and cable runway were determined. A suitable roof for mounting the panels was also identified
which in this case was the rooftop of the service bay.
Figure 12: Installed PVC conduit and rooftop preferred for panel mounting
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Table1. Module Specifications
Efficiency 16.9 %
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The combiner box was wired and installed on the roof adjacent to the panels. Six cables,
4mm double insulated UV rated (3 black and 3 red) were connected to the combiner box
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from the 3 strings of panels, and two output PV cables (positive and negative) connected
from the combiner box on the shop roof top to the SMA Inverter in the power house.
Note:
(i) The combiner box has 4 pairs of DC fuses (15A, 1000V), DC Breaker/Disconnect (32A
and 1000V) and a Surge Protection Device (SPD).
(ii) The SPD in the combiner was connected to the external lightning protection system for
earthing.
More details about the Combiner box can be found here;
Figure 14: Combiner box with all the three string connections
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Cabling
The 4 mm PV cables run through a 25mm PVC pipe to protect them from any adverse
2 2
environmental effects and mechanical damages. The two PV cable drawn from the combiner
box to the inverter in the power room run through the ceiling. Ac cables, earth cable and
Ethernet cable were drawn through the installed conduits.
Installation of Inverter.
The installed inverter, SMA SUNNY TRIPOWER STP15000TL-30, 20000TL has a 3-phase
ac output coupled in parallel with the grid at a line voltage of 415V and 240V ac between
phases (R-N, Y-N, B-N).
It is also designed with 2 maximum power-point trackers (MPPT), A and B, each with a
maximum of 32A and 1000V dc. Only one MPPT (A) was used since we had only 3 strings
of 16 panels each.
The inverter has an ethernet (speed-wire) connection that enables it to communicate to the
energy meter and internet for active PV remote monitoring. The datasheet is attached to the
appendix and more details about the inverter and its operation can be found here:
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Combining AC from Solar PV and AC from UMEME.
The system has an AC breaker/Disconnect of 32A, 4-pole and 415V, an Earth Leakage circuit
breaker of 300mA, 4-pole and an AC Surge Protection Device (SPD).
Since the station runs at currents higher than 63A, the energy meter was configured with
100/5A Sigma current transformers to provide current usage figures on each phase.
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System Earthing
A separate solar earthing was conducted to provide an extra protection to the solar panels and
the grid -tied SMA inverter. During earthing, charcoal dust, sodium salt, loam soil was used
to provide enough conductivity to the soil in case of earth leakage.
A (600x600x300 mm) copper plate electrode was buried to the ground along the above-
mentioned ingredients about 2m below the ground.
System Testing.
The system was successfully tested and the retailer was trained on operation of the whole
system. The operations and maintenance manuals can be obtained from the SMA website.
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CHAPTER THREE: OPPORTUNITIES AND CHALLENGES.
3.1. Opportunities.
These include;
Visiting SolarNow clients at their residences to trouble shot their systems. In this way, I had a
chance to travel to different places which helped me learn the locations of different locations in
the country.
Visiting different departments in the organization and also seeing and learning the kind of work
they do. For example, marketing, sales, logistics, welfare, workshop and others. In this way, I
learnt a lot from people working in those departments and I acquired many skills some of which
include teamwork, communication, computer skills to mention but a few.
Working with so many professionals at SolarNow the experienced young engineers helped me a
lot to grow as a professional. The so many skills they taught me and other things helped me grow
professionally.
Attending conferences and meetings almost twice every week. In doing so, I gained confidence,
computer skills, communication skills, leadership skills and so many others because I was
interacting with different people.
Accessing workshop at any time of the day and this helped me a lot as it exposed me to working
with electrical tools and equipment like the multimeter, screw drivers and others as well as
learning how to repair electrical components such as solar charges, inverters and many others.
Attained more skills in operating some new instruments like the data logger to capture data
which is more accurate and simpler to use to carryout complex site surveys.
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3.2. challenges
Following the industrial training held at SolarNow Services LTD, the following were some of the
challenges faced;
Problem in using some measuring instruments and tools e.g., Voltage regulator used
to adjust the DC Voltage level during the repair.
Sourcing the organization information, it was very hard to access the institution’s
information and data particularly total energy consumption of industries in the commercial
and industrial sector and the institution’s structural composition, this in a way limited me in
completing the internship report in time. But as time went by, I managed to speak to the
Human Resource SolarNow who helped me with the company’s data.
The industrial training period given was very short for a wide coverage which was a
barrier to learning more skills and hands on skills.
Transport fare from home to the training center daily was very costly during this
internship period which emerged as one of the major barriers.
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CHAPTER FOUR: CONCLUSION AND RECOMMENDATION.
4.1. Conclusion.
Generally, the training was so impactful, I learnt a lot on sizing and system design, Service case
approaches of different types of clients, installation of different system kinds i.e., Off-grid,
hybrid and grid-tied solar systems, learnt administrative skills, how to make reports and different
reporting lines. I also made new friends, new ideas and how to work as team in task
accomplishment.
However, it would have been better if the training period was extended because there was a lot to
learn but time wasn’t enough. It was all in all a cheerful moment to remember since I learnt a lot
and thanks to the University for giving this opportunity to do industrial training and to SolarNow
for offering such a wonderful training environment.
4.2. Recommendation.
Following the industrial training held at SolarNow Services (U) LTD,
I would recommend the training period should be prolonged, this will greatly make internees to
have more learning time and more experience on practical knowledge.
The industrial period and time should be changed in such a way that the study period should
accommodate three years and one full year should be dedicated for industrial training. By doing
this, it shall not only fuel the student’s practical skills, but also offer experience in a specific field
of work being done.
I also recommend that the university should put it into consideration giving students internship
allowance because in most cases, many students do not go for industrial training on a daily basis
because of lack of money for transport and up keep.
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REFERENCE.
https://www.greenmatch.co.uk/blog/2014/09/solar-panel-installation-and-maintenance.
https://unboundsolar.com/blog/how-to-size-solar-system.
https://www.energy.gov/eere/solar/solar-photovoltaic-system-design-basics.
S. Kucuksari et al., “An Integrated GIS, optimization and simulation framework for
optimal PV size and location in campus area environments,” Appl. Energy, vol. 113, pp.
1601– 1613, 2014.
https://www.sma.de/en/
https://us.growatt.com/
https://sunlinkenergies.com/
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APPENDICES
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