Steerrover: Steerable Motorized Scanner

SteerROVER
Steerable Motorized Scanner

User’s Manual
10-004209-01EN [Q7750159] — Rev. 2

May 2018
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.
Olympus Scientific Solutions Americas, 48 Woerd Avenue, Waltham, MA 02453, USA
Copyright © 2018 by Olympus. All rights reserved. No part of this publication may be
reproduced, translated, or distributed without the express written permission of Olympus.
This document was prepared with particular attention to usage to ensure the accuracy of the
information contained therein, and corresponds to the version of the product manufactured
prior to the date appearing on the title page. There could, however, be some differences
between the manual and the product if the product was modified thereafter.
The information contained in this document is subject to change without notice.
Part number: 10-004209-01EN [Q7750159]

Rev. 2
May 2018
Printed in Canada
All brands are trademarks or registered trademarks of their respective owners and third
party entities.
10-004209-01EN [Q7750159], Rev. 2, May 2018
Table of Contents
List of Abbreviations ....................................................................................... ix
Labels and Symbols ........................................................................................... 1
Important Information — Please Read Before Use ..................................... 9

Intended Use .......................................................................................................................... 9
Instruction Manual ................................................................................................................ 9
Instrument Compatibility ................................................................................................... 10
Repair and Modification ..................................................................................................... 10
Safety Symbols ..................................................................................................................... 11
Safety Signal Words ............................................................................................................. 12
Note Signal Words ............................................................................................................... 13
Safety ..................................................................................................................................... 13
Warnings ............................................................................................................................... 13
Equipment Disposal ............................................................................................................ 18
CE (European Community) ............................................................................................... 18
WEEE Directive .................................................................................................................... 19
China RoHS .......................................................................................................................... 19
Korea Communications Commission (KCC) ................................................................... 20
EMC Directive Compliance ................................................................................................ 20
FCC (USA) Compliance ...................................................................................................... 20
ICES-001 (Canada) Compliance ........................................................................................ 21
Warranty Information ......................................................................................................... 21
Technical Support ................................................................................................................ 22
Introduction ...................................................................................................... 23
Intended Use ........................................................................................................................ 23
Unintended Use ................................................................................................................... 24
Intended User ....................................................................................................................... 25
Table of Contents iii

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Definition of Symbols .......................................................................................................... 25

Included Tools ...................................................................................................................... 26
Optional Tools ...................................................................................................................... 27
1. Preparation for Use .................................................................................... 29

1.1 Transportation ........................................................................................................... 29
1.2 No Entry Fall Zone ................................................................................................... 29
1.3 Tether Requirements and Attachment ................................................................... 30
1.3.1 Lifting Sling Setup .......................................................................................... 32
1.3.2 Lifting Sling Low-Profile Setup .................................................................... 35
1.4 Preparation of Inspection Surface ........................................................................... 37
1.5 Compatible Equipment ............................................................................................ 38
2. Configurations ............................................................................................ 43
2.1 Raster Arm and Heavy Duty Vertical Probe Holder ........................................... 44
2.2 Raster Arm and Dual Conventional UT Probe Holder ....................................... 46
2.3 Raster Arm and Dual Probe Holder ....................................................................... 48
2.4 Dual Drive Modules with Pivoting Probe Holder Rack ...................................... 50
2.5 Dual Drive Modules with Probe Holder Rack for Flange Scanning ................. 52
2.6 Single Drive Module with Frame Bar .................................................................... 54
3. Operation ..................................................................................................... 57
3.1 System Start-Up ......................................................................................................... 57
3.2 Placement of SteerROVER on Inspection Surface ................................................ 60
3.3 Handheld Controller Layout ................................................................................... 66
3.3.1 Touchscreen ..................................................................................................... 67
3.3.2 Click Wheel ..................................................................................................... 68
3.3.3 Joysticks ........................................................................................................... 68
3.4 Main Mode Selection Screen ................................................................................... 68
3.4.1 Jog Mode .......................................................................................................... 69
3.4.2 Latched Jog Mode .......................................................................................... 73
3.4.3 Two Axis Scan Mode ..................................................................................... 73
3.4.3.1 Two Axis Scan Setup Screen .............................................................. 74
3.4.3.2 Scan Speeds Screen .............................................................................. 77
3.4.3.3 Two Axis Scan Screen ......................................................................... 78
3.4.4 System Utilities Screen .................................................................................. 80
3.4.4.1 User Settings Screen ............................................................................ 81
3.4.4.2 Diagnostics Screens ............................................................................. 84
3.4.4.3 Touch Calibration Screen ................................................................... 89
3.4.4.4 Joystick Calibration Screen ................................................................ 89
3.4.4.5 Draw Utility ......................................................................................... 91
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3.4.4.6 High Internal Temperature Screen ................................................... 92
4. System Components .................................................................................. 93

4.1 Handheld Controller ................................................................................................ 93
4.2 Right Drive Module .................................................................................................. 94
4.2.1 Swivel Mount .................................................................................................. 95
4.2.2 Umbilical ......................................................................................................... 98
4.2.3 Encoder .......................................................................................................... 102
4.2.4 Handle ........................................................................................................... 103
4.2.5 Dovetail Accessory Mount ......................................................................... 104
4.3 Left Drive Module .................................................................................................. 105
4.3.1 Disconnecting/Connecting the Left and Right Drive Modules ............. 106
4.3.2 Connecting the Umbilical to the Left Drive Module .............................. 110
4.3.3 Swivel Mount ................................................................................................ 110
4.3.4 Encoder .......................................................................................................... 112
4.3.5 Handle ........................................................................................................... 112
4.3.6 Dovetail Accessory Mount ......................................................................... 112
4.4 Power Controller ..................................................................................................... 112
4.5 Umbilical .................................................................................................................. 114
4.6 Controller Cable ...................................................................................................... 119
4.7 Encoder Cable ......................................................................................................... 120
4.8 Raster Arm Module ................................................................................................ 121
4.8.1 Mounting a Raster Arm—Flat or Circumferential .................................. 121
4.8.2 Mounting a Raster Arm—Longitudinal ................................................... 123
4.8.3 Attaching a Cable Tray ................................................................................ 124
4.8.4 Routing Cables through the Cable Tray ................................................... 127
4.8.5 Setting Up the Raster Arm Cable ............................................................... 128
4.8.6 Mounting Probe Holders ............................................................................ 132
4.9 Probe Holders .......................................................................................................... 132
4.9.1 Vertical Probe Holder .................................................................................. 132
4.9.1.1 Probe Holder Setup ........................................................................... 134
4.9.1.2 Probe Holder Vertical Adjustment ................................................. 137
4.9.1.3 Probe Holder Transverse Adjustment ............................................ 140
4.9.1.4 Probe Holder Longitudinal Adjustment ........................................ 142
4.9.1.5 Probe Holder Left/Right Conversion ............................................. 144
4.9.2 Pivoting HydroFORM Probe Holder (Optional) ..................................... 148
4.9.3 Heavy Duty Vertical Probe Holder ........................................................... 150
4.9.3.1 Probe Holder Setup ........................................................................... 152
4.9.3.2 Probe Holder Vertical Adjustment ................................................. 155
4.9.3.3 Probe Holder Left/Right Conversion ............................................. 156
4.9.3.4 Probe Holder 90° Adjustment ......................................................... 159
4.9.4 Dual Conventional UT Probe Holder (Optional) .................................... 159
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4.9.5 Dual Probe Holder Configuration ............................................................. 166

4.10 Probe Holder Rack .................................................................................................. 171
4.10.1 Probe Holder Rack—Flat or Circumferential ........................................... 171
4.10.2 Pivoting Probe Holder Rack ....................................................................... 176
4.10.2.1 Mounting a Pivoting Probe Holder Rack ....................................... 177
4.10.2.2 Pivoting Probe Holder Rack Setup—Longitudinal ...................... 179
4.10.2.3 Pivoting Probe Holder Rack Setup—Circumferential ................. 182
4.10.2.4 Pivoting Probe Holder Rack Setup—Flange ................................. 182
4.10.2.5 Laser Guide Pivot Mount ................................................................. 185
4.11 Battery-Powered Laser Guide (Optional) ............................................................ 186
4.12 Cable Management ................................................................................................. 189
4.12.1 Mounting Cable Management ................................................................... 189
4.12.2 Setting Up the Cable Management ............................................................ 190
4.12.3 Attaching the Cable Management Clamp ................................................ 192
4.13 Backpack (Optional) ............................................................................................... 193
4.14 Pre-Amp Bracket (Optional) .................................................................................. 196
5. Maintenance .............................................................................................. 199

5.1 Safety Precautions before Maintenance ............................................................... 199
5.2 Maintenance Schedule ............................................................................................ 200
6. Troubleshooting ....................................................................................... 203

6.1 Start-Up Issues ......................................................................................................... 203
6.1.1 Joystick Off Center ....................................................................................... 203
6.1.2 Checking Network ....................................................................................... 204
6.2 Startup Override ..................................................................................................... 205
6.2.1 Scan Devices .................................................................................................. 205
6.2.2 Reset Parameters .......................................................................................... 207
6.2.3 System Parameters ....................................................................................... 207
6.2.4 Device Address ............................................................................................. 207
6.3 Encoder Failure ....................................................................................................... 208
6.4 Additional Issues .................................................................................................... 208
6.5 Retrieval of a Stranded Scanner ............................................................................ 210
7. Service and Repair ................................................................................... 213
8. Specifications ............................................................................................ 215

8.1 Scanner General Specifications ............................................................................. 215
8.2 Scanner Dimensions ............................................................................................... 216
8.3 Scanner Operation Specifications ......................................................................... 218
8.4 Performance Specifications .................................................................................... 218
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8.5 Power Requirements .............................................................................................. 219

8.6 Encoder Interface Specifications ........................................................................... 220
8.7 Operating Environment ......................................................................................... 220
Appendix: Spare Parts ................................................................................... 221

A.1 SteerROVER Base Scanner ..................................................................................... 222
A.2 Standard Accessories .............................................................................................. 223
A.2.1 Cable Management ...................................................................................... 225
A.2.2 Cable Management Sleeving ...................................................................... 226
A.3 Raster Arm Module ................................................................................................ 227
A.3.1 Mounting Rail ............................................................................................... 228
A.3.2 Raster Arm Base ........................................................................................... 229
A.3.3 Cable Tray ..................................................................................................... 229
A.3.4 Cable Tray Parts ............................................................................................ 230
A.3.5 Cable Carrier ................................................................................................. 231
A.3.6 Heavy Duty Vertical Probe Holder Components .................................... 232
A.4 Pivoting Probe Holder Rack Components .......................................................... 234
A.4.1 Frame Bar ...................................................................................................... 235
A.4.2 Vertical Probe Holder Components for Weld Inspection ....................... 236
A.5 Optional Accessories .............................................................................................. 238
A.5.1 Pivoting HydroFORM Probe Holder Components ................................ 238
A.5.2 Dual Conventional UT Probe Holder Components ................................ 239
A.5.3 Pre-Amp Bracket .......................................................................................... 240
A.5.4 Backpack Components ................................................................................ 241
A.5.5 Battery-Powered Laser Guide Components ............................................ 242
A.6 Cases ......................................................................................................................... 243
A.6.1 Scanner and Accessory Cases ..................................................................... 243
A.6.2 Raster Arm Cases ......................................................................................... 244
List of Figures ................................................................................................. 245
List of Tables ................................................................................................... 251
Index ................................................................................................................. 253
Table of Contents vii

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viii Table of Contents

10-004209-01EN [Q7750159], Rev. 2, May 2018
List of Abbreviations
EFUP environment-friendly use period

GFCI ground fault circuit interrupter
OD outside diameter
List of Abbreviations ix
10-004209-01EN [Q7750159], Rev. 2, May 2018
x List of Abbreviations
10-004209-01EN [Q7750159], Rev. 2, May 2018
Labels and Symbols
Safety-related and labels and symbols and manufacturing and rating-information

labels are attached to the instrument or engraved at the locations shown in Figure i-1
on page 2, Figure i-2 on page 3, and Figure i-3 on page 3. Label details are provided in
Table 1 on page 4. Symbol explanations are provided in Table 2 on page 6 and Table 3
on page 15. If any of the labels or symbols are missing or illegible, please contact
Olympus.
Labels and Symbols 1

10-004209-01EN [Q7750159], Rev. 2, May 2018
Olympus logo
Rating label
Rating label
Safety and rating labels
Safety label
Olympus logo
and rating label
Figure i 1 Label locations on scanner and accessories
2 Labels and Symbols

10-004209-01EN [Q7750159], Rev. 2, May 2018
Olympus address Right drive

module, side
view
Right drive
module, top
view
Figure i 2 Label and engraving locations on the SteerROVER right drive module
Left drive
module, side
view
Figure i 3 Label and engraving locations on the SteerROVER left drive module

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Table 1 SteerROVER labels
ID no. Part Labels
Drive modules
Module
casing
Module
cables
Right drive module
Left drive module

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Table 1 SteerROVER labels (continued)
ID no. Part Labels
Power controller
Raster arm
Umbilical
Handheld
controller

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Table 2 Markings on equipment
Content Description
The CE marking is a declaration that this product

conforms to all the applicable directives of the European
Community. See the Declaration of Conformity for details.
Contact your Olympus representative for more
information.
The direct current symbol
The WEEE symbol indicates that the product must not be

disposed of as unsorted municipal waste, but should be
collected separately.
MODEL # The model number
S/N: The serial number
The regulatory compliance mark (RCM) label indicates

that the product complies with all applicable standards,
and has been registered with the Australian
Communications and Media Authority (ACMA) for
placement on the Australian market.
The China RoHS mark indicates the product’s

Environment-Friendly Use Period (EFUP). The EFUP is
defined as the number of years for which listed controlled
substances will not leak or chemically deteriorate while in
the product. The EFUP for the SteerROVER has been
determined to be 15 years. Note: The Environment-
Friendly Use Period (EFUP) is not meant to be interpreted
as the period assuring functionality and product
performance.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 2 Markings on equipment (continued)
Content Description
Seller and user shall be noticed that this equipment is

suitable for electromagnetic equipment for office work
(class A) and it can be used outside home.
The MSIP code for the SteerROVER is the following:
MSIP-REM-OLN-STEERROVER.

10-004209-01EN [Q7750159], Rev. 2, May 2018

10-004209-01EN [Q7750159], Rev. 2, May 2018
Important Information — Please Read Before Use
Intended Use
The SteerROVER is designed to perform nondestructive inspections on industrial and

commercial materials.
WARNING
Do not use the SteerROVER for any purpose other than its intended use. It must never
be used to inspect or examine human or animal body parts.
Instruction Manual
This instruction manual contains essential information on how to use this Olympus
product safely and effectively. Before using this product, thoroughly review this
instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.
Important Information — Please Read Before Use 9

10-004209-01EN [Q7750159], Rev. 2, May 2018
IMPORTANT
Some of the details of components and/or software images in this manual may differ
from your instrument’s components or software display. However, the principles
remain the same.
Instrument Compatibility
Confirm that the SteerROVER is compatible with the ancillary equipment being used.
CAUTION
Always use equipment and accessories that meet Olympus specifications. Using
incompatible equipment could cause equipment malfunction and/or damage, or
human injury.
Repair and Modification
The SteerROVER contains user-serviceable parts. See “Maintenance” on page 199 for
information about authorized repairs and maintenance.
WARNING
ELECTRICAL SHOCK HAZARD. To avoid the risk of electric shock, disconnect the
power controller when servicing the equipment. The power controller is powered
even when the E-stop push-button is latched in the off position.
10 Important Information — Please Read Before Use

10-004209-01EN [Q7750159], Rev. 2, May 2018
WARNING
MAGNETIC MATERIAL. The wheels of the SteerROVER produce an extremely

strong magnetic field which may cause failure or permanent damage to items such as
watches, memory devices, CRT monitors, medical devices, or other electronics.
Tools, magnets, and metal objects can cut, pinch or entrap hands and fingers.
HANDLE WITH CARE.
Those with pacemakers or ICDs must stay at least 25 cm (10 in.) away at all times.
CAUTION
In order to prevent human injury and/or equipment damage, do not disassemble,
modify, or attempt to repair the instrument.
Safety Symbols
The following safety symbols might appear on the instrument and in the instruction
manual:
General warning symbol

This symbol is used to alert the user to potential hazards. All safety messages that
follow this symbol shall be obeyed to avoid possible harm or material damage.
Shock hazard caution symbol

This symbol is used to alert the user to potential electric shock hazards. All safety
messages that follow this symbol shall be obeyed to avoid possible harm.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Laser warning symbol

This symbol is used to alert the user to potential laser hazards. All safety
messages that follow this symbol shall be obeyed to avoid possible harm or
material damage.
Safety Signal Words
The following safety signal words might appear in the documentation of the
instrument:
DANGER
The DANGER signal word indicates an imminently hazardous situation. It calls

attention to a procedure, practice, or the like that if not correctly performed or
adhered to will result in death or serious personal injury. Do not proceed beyond a
DANGER signal word until the indicated conditions are fully understood and met.
WARNING
The WARNING signal word indicates a potentially hazardous situation. It calls

adhered to could result in death or serious personal injury. Do not proceed beyond a
WARNING signal word until the indicated conditions are fully understood and met.
CAUTION
The CAUTION signal word indicates a potentially hazardous situation. It calls

adhered to may result in minor or moderate personal injury, material damage,
particularly to the product, destruction of part or all of the product, or loss of data. Do
not proceed beyond a CAUTION signal word until the indicated conditions are fully
understood and met.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Note Signal Words
The following note signal words could appear in the documentation of the
instrument:
IMPORTANT
The IMPORTANT signal word calls attention to a note that provides information that
is important or essential to the completion of a task.
NOTE
The NOTE signal word calls attention to an operating procedure, practice, or the like,
that requires special attention. A note also denotes related parenthetical information
that is useful, but not imperative.
TIP
The TIP signal word calls attention to a type of note that helps you apply the
techniques and procedures described in the manual to your specific needs, or that
provides hints on how to effectively use the capabilities of the product.
Safety
Before turning on the instrument, verify that the correct safety precautions have been
taken (see the following warnings). In addition, note the external markings on the
instrument, which are described under “Safety Symbols.”
Warnings
WARNING
General Warnings
• Carefully read the instructions contained in this instruction manual prior to
turning on the instrument.

10-004209-01EN [Q7750159], Rev. 2, May 2018
• Keep this instruction manual in a safe place for further reference.

• Follow the installation and operation procedures.
• It is imperative to respect the safety warnings on the instrument and in this
instruction manual.
• If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment could be impaired.
• Do not install substitute parts or perform any unauthorized modification to the
instrument.
• Service instructions, when applicable, are for trained service personnel. To avoid
the risk of electric shock, do not perform any work on the instrument unless
qualified to do so. For any problem or question regarding this instrument, contact
Olympus or an authorized Olympus representative.
• Do not touch the connectors directly by hand. Otherwise, a malfunction or electric
shock may result.
• Do not allow metallic or foreign objects to enter the device through connectors or
any other openings. Otherwise, a malfunction or electric shock may result.
WARNING
Electrical Warnings
• Before operating this instrument using mains electricity, you must connect the
protective earth terminal of the instrument to the protective conductor (mains) of
the power cord. The mains plug shall only be inserted into a socket outlet
provided with a protective earth contact. Never negate the protective action by
using an extension cord (power cable) without a protective conductor
(grounding).
• Only use fuses with the required rated current, voltage, and specified type
(normal-blow, slow-blow, quick-acting, etc.). Do not use repaired fuses or short-
circuited fuse holders, doing so could cause electric shock or create a fire hazard.
• If there is any possibility that the ground protection could be impaired, you must
make the instrument inoperative and secure it against any unintended operation.
• The instrument must only be connected to a power source corresponding to the
type indicated on the rating label.

10-004209-01EN [Q7750159], Rev. 2, May 2018
CAUTION
If an unauthorized power supply cord is used to power the instrument or charge the
batteries, Olympus cannot guarantee the electrical safety of the equipment.
Warnings Symbols
Table 3 Warning symbols
Symbol Description
WARNING! The SteerROVER is designed for a specific

use. Using the SteerROVER outside of its intended use is
dangerous. Severe injury or death could result. Read and
understand this manual before using the SteerROVER.
WARNING! FALLING OBJECT HAZARD. The area below

a SteerROVER must be kept clear at all times. A clearly
marked NO ENTRY ZONE must be cordoned off directly
below the area of scanner operation (see “No Entry Fall
Zone” on page 17 for additional details).
WARNING! FALLING OBJECT HAZARD. Failure to

comply with the warnings, instructions, and specifications
in this manual could result in SEVERE INJURY or DEATH.
WARNING! MAGNETIC MATERIAL. The wheels of the

SteerROVER produce an extremely strong magnetic field
that may cause failure or permanent damage to items such
as watches, memory devices, CRT monitors, medical
devices or other electronics.
Tools, magnets and metal objects can cut, pinch or entrap
hands and fingers. HANDLE WITH CARE.
People with pacemakers or ICDs must stay at least 25 cm
(10 in.) away.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 3 Warning symbols (continued)
Symbol Description
WARNING! Metal objects can cut, pinch, or entrap hands

and fingers.
WARNING! LASER RADIATION. The laser guide emits

laser radiation. Do not view directly with optical
instruments. Class 1M laser product.
WARNING! ELECTRICAL CORDS CAN BE

HAZARDOUS. Misuse can result in FIRE or DEATH by
ELECTRICAL SHOCK. Inspect thoroughly before each
use. Do NOT use if damaged. Do NOT use when wet.
Keep away from water. Do NOT drive, drag, or place
objects over cord.
WARNING! LIFTING HAZARD. The SteerROVER case

can be heavy. Single person lifting could cause injury. Two
person lifting recommended.
WARNING! Do NOT operate scanner in the presence of

volatile substances.
WARNING! Do NOT operate scanner in an explosive

environment.

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Table 3 Warning symbols (continued)
Symbol Description
CAUTION! DO NOT operate the SteerROVER scanner on

an inspection surface that is electrically connected to a
component that is being welded.
CAUTION! Do not disconnect under load. Shut off power

before connection or disconnecting. Permanent damage to
electronics could occur.
Emergency Stop. This symbol indicates emergency stop

button.
No Entry Fall Zone

The area below a SteerROVER scanner must be kept clear at all times. A clearly
marked NO ENTRY FALL ZONE must be cordoned off directly below the area of
scanner operation, according to the dimensions shown below.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Area of scanner
operation
No entry
fall zone
Radius = H/2
(minimum)
Radius = H/2
(minimum)
Figure i 4 No entry fall zone
Example: If inspecting a tank that is 6 m (20 ft) tall, the No Entry Fall Zone radii must
be no smaller than 3 m (10 ft) from the area below the area of crawler operation.
Equipment Disposal
Before disposing of the SteerROVER, check your local laws, rules, and regulations,
and follow them accordingly.
CE (European Community)
This device complies with the requirements of both directive

2014/30/EU concerning electromagnetic compatibility and directive
2014/35/EU concerning low voltage. The CE marking indicates
compliance with the above directives.

10-004209-01EN [Q7750159], Rev. 2, May 2018
WEEE Directive
In accordance with European Directive 2012/19/EU on Waste Electrical

and Electronic Equipment (WEEE), this symbol indicates that the
product must not be disposed of as unsorted municipal waste, but
should be collected separately. Refer to your local Olympus distributor
for return and/or collection systems available in your country.
China RoHS
China RoHS is the term used by industry generally to describe legislation

implemented by the Ministry of Information Industry (MII) in the People’s Republic
of China for the control of pollution by electronic information products (EIP).
The China RoHS mark indicates the product’s Environment-

Friendly Use Period (EFUP). The EFUP is defined as the number of
years for which listed controlled substances will not leak or
chemically deteriorate while in the product. The EFUP for the
SteerROVER has been determined to be 15 years.
Note: The Environment-Friendly Use Period (EFUP) is not meant
to be interpreted as the period assuring functionality and product
performance.

10-004209-01EN [Q7750159], Rev. 2, May 2018
×
×
×
×
Korea Communications Commission (KCC)
EMC Directive Compliance
This equipment generates and uses radio-frequency energy and, if not installed and
used properly (that is, in strict accordance with the manufacturer’s instructions), may
cause interference. The SteerROVER has been tested and found to comply with the
limits for an industrial device in accordance with the specifications of the EMC
directive.
FCC (USA) Compliance
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions:
1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that
may cause undesired operation.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Changes or modifications not expressly approved by the party responsible for

compliance could void the user’s authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy, and if not installed and used in accordance with the
instruction manual, might cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference, in which case you will be required to correct the interference at your own
expense.
ICES-001 (Canada) Compliance
This Class A digital apparatus complies with Canadian ICES-001.
Cet appareil numérique de la classe A est conforme à la norme NMB-001 du Canada.
Warranty Information
Olympus guarantees your Olympus product to be free from defects in materials and
workmanship for a specific period, and in accordance with conditions specified in the
Olympus Scientific Solutions Americas Inc. Terms and Conditions available at
http://www.olympus-ims.com/en/terms/.
The Olympus warranty only covers equipment that has been used in a proper
manner, as described in this instruction manual, and that has not been subjected to
excessive abuse, attempted unauthorized repair, or modification.
Inspect materials thoroughly on receipt for evidence of external or internal damage

that might have occurred during shipment. Immediately notify the carrier making the
delivery of any damage, because the carrier is normally liable for damage during
shipment. Retain packing materials, waybills, and other shipping documentation
needed in order to file a damage claim. After notifying the carrier, contact Olympus
for assistance with the damage claim and equipment replacement, if necessary.
This instruction manual explains the proper operation of your Olympus product. The
information contained herein is intended solely as a teaching aid, and shall not be
used in any particular application without independent testing and/or verification by

10-004209-01EN [Q7750159], Rev. 2, May 2018
the operator or the supervisor. Such independent verification of procedures becomes

increasingly important as the criticality of the application increases. For this reason,
Olympus makes no warranty, expressed or implied, that the techniques, examples, or
procedures described herein are consistent with industry standards, nor that they
meet the requirements of any particular application.
Olympus reserves the right to modify any product without incurring the
responsibility for modifying previously manufactured products.
Technical Support
Olympus is firmly committed to providing the highest level of customer service and
product support. If you experience any difficulties when using our product, or if it
fails to operate as described in the documentation, first consult the user’s manual, and
then, if you are still in need of assistance, contact our After-Sales Service. To locate the
nearest service center, visit the Service Centers page at: http://www.olympus-
ims.com.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Introduction
Intended Use
The SteerROVER is a remotely operated vehicle with magnetic wheels suitable for
driving on ferrous material. Its primary purpose is to move inspection equipment
over areas of structures, such as tanks or pipes, made from ferrous materials in
industrial environments.
The intended ferrous surface is to:
• Be bare metal for up-side-down surfaces, or

• Be coated to a thickness no greater than:
— 0.5 mm (0.020 in.) for vertical surfaces
— 1 mm (0.040 in.) for horizontal surfaces on which the crawler is right-side-up
• Be free of excess rust, scale, ferrous debris, ice, and frost
• Have a minimum thickness of 3 mm (0.120 in.)
• Have a minimum ID of 610 mm (24 in.) for internal circumferential driving
• Have a minimum OD of 70 mm (2.75 in.) for external circumferential driving
• Have a minimum OD of 305 mm (12 in.) for longitudinal driving
The SteerROVER is intended to:
• Be used by trained personnel (see “Intended User” on page 25);

• Operate in an appropriate environment (see “Operating Environment” on
page 220).
In addition to the preceding points, when operating at a height greater than 2 m (6 ft),
the SteerROVER must be:
Introduction 23
10-004209-01EN [Q7750159], Rev. 2, May 2018
• Operated with a proper tether system (see “Tether Requirements and

Attachment” on page 30)
• Operated in an orientation such that the umbilical strain relief points downward,
or at worst is horizontal
• The SteerROVER backpack is intended to mount objects that meet the following
requirements:
— Have a maximum weight of 1.36 kg (3 lb)
— Are attached to the SteerROVER via a tether or probe cables strong enough to
prevent the object from falling
— Have smooth edges so as not to cut backpack strap
Unintended Use
WARNING
FALLING OBJECT HAZARD. Failure to comply with the warnings, instructions and
specifications in this manual could result in SEVERE INJURY or DEATH.
The SteerROVER is NOT intended for:
• Operation on surfaces that are not clean (ex.: excess rust, scale, ferrous debris, ice,
or frost)
• Lifting/lowering objects or people (that is, using the crawler as a crane/elevator)
• Driving over obstacles/obstructions (excluding standard butt welds)
• Operating in ambient temperatures below 20 °C ( 4 °F) or above 50 °C (122 °F)
In addition to the preceding points, operating at a height greater than 2 m (6 ft), the
crawler is not intended for:
• Operation without a proper tether system

• Operating up-side-down
• Operating while oriented such that the umbilical strain relief points upward
(front of the SteerROVER is lower than the umbilical connection)
• Operating with a probe holder rack containing more than:
— 6 vertical probe holders, or
24 Introduction
10-004209-01EN [Q7750159], Rev. 2, May 2018
— 2 HydroFORM probe holders, or

— 2 heavy duty vertical probe holders
• Operating with objects mounted in the backpack that have a weight greater than
1.36 kg (3 lb) or objects that are not attached to the SteerROVER scanner via a
tether or probe cables, or objects with sharp edges
Intended User
The SteerROVER is intended to be used by persons who have read and understood
this user manual. For operating at a height greater than 2 m (6 ft), the SteerROVER is
intended to be used by two people:
• A person who is trained in rigging and fall protection as well as able to effectively
apply the same safety principals to the SteerROVER
• A person who is trained to control the SteerROVER
The SteerROVER is intended to be used by persons without limitations in the physical
abilities of the upper and lower limbs, sight, and hearing. The SteerROVER should
not be used by anyone with a pacemaker or ICD.
Definition of Symbols
Symbol Description
Instructions to “look here” or to “see this part”.
Denotes movement. Instructing user to carry out

action in a specified direction.
Indicates alignment axis.
Introduction 25
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Symbol Description
Alerts user that view has changed to a reverse angle.
Included Tools
The included 3 mm hex driver is suitable for typical adjustments of SteerROVER

modules (see Figure i-5 on page 26).
Figure i 5 3 mm hex driver
Also included in this kit is a 0.375 in. wrench which is used to remove and install
probe holder buttons (see Figure i-6 on page 26).
Figure i 6 0.375 in. wrench
The included 3 mm flat driver (see Figure i-7 on page 27) is useful for releasing the
flaps of the raster arm’s cable tray.
26 Introduction
10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure i 7 3 mm flat screwdriver
Optional Tools
There are some specialized adjustments require tools that are not included with this
kit (see Figure i-8 on page 27):
• 1.5 mm hex wrench

• 2 mm hex wrench
• 2.5 mm hex wrench
• 3 mm hex wrench
Hex wrench
Figure i 8 Example of an optional hex wrench
Introduction 27
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28 Introduction
10-004209-01EN [Q7750159], Rev. 2, May 2018
1. Preparation for Use
1.1 Transportation
CAUTION
PINCH / CRUSH HAZARD. BE CAREFUL when passing the SteerROVER scanner
through narrow ferrous (magnetic) openings, such as man-holes. The magnetic drive
wheels can cause bodily harm if allowed to slam onto the walls of the opening.
1.2 No Entry Fall Zone
WARNING
FALLING OBJECT HAZARD. The area below the SteerROVER must be kept clear at
all times. A clearly marked NO ENTRY FALL ZONE must be cordoned off directly
below the area of scanner operation.
The area below a SteerROVER must be kept clear at all times. A clearly marked NO
ENTRY FALL ZONE must be cordoned off directly below the area of scanner
operation, according to the dimensions shown in Figure 1-1 on page 30.
Preparation for Use 29

10-004209-01EN [Q7750159], Rev. 2, May 2018
Area of scanner
operation
No entry
fall zone
Radius = H/2
(minimum)
Radius = H/2
(minimum)
Figure 1 1 No entry fall zone
Example: If inspecting a tank that is 6 m (20 ft) tall, the No Entry Fall Zone radii must
be no smaller than 3 m (10 ft) from the area below the area of crawler operation.
1.3 Tether Requirements and Attachment
WARNING
FALLING OBJECT HAZARD. Failure to comply with the warnings, instructions, and
specifications in this manual could result in SEVERE INJURY or DEATH.
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WARNING
To prevent serious human injury and/or death, do NOT operate or place SteerROVER
on a surface higher than 2 m (6 ft) without a proper tether held taut at all times.
WARNING
Hook the tether hook to the provided lifting sling BEFORE placing the SteerROVER
on the surface to be inspected (ex.: tank). IMPORTANT: The tether hook must have a
safety latch to prevent accidental disconnection that could result in serious human
injury or death.
When used at a height greater than 2 m (6 ft), the SteerROVER scanner MUST be
tethered with a proper tether system to prevent the scanner from falling. The tether
system must:
• Be capable of safely suspending the SteerROVER from above in case the scanner
detaches from the inspection surface;
• Have sufficient capacity to catch and hold a 70 kg (150 lb) load;
• Include a mechanism (that is, a self retracting inertia reel fall arrester) or person to
continuously take up slack in the tether as the SteerROVER moves;
• Include a lifting hook with a safety latch to prevent accidental disconnection. The
hook must be free of sharp edges that may cut or abrade the provided lifting
sling.
Before placing the scanner on the surface to be inspected (ex.: tank), attach the
provided lifting sling to the SteerROVER, and then hook the tether hook to the lifting
sling.

10-004209-01EN [Q7750159], Rev. 2, May 2018
CAUTION
The overhead attachment point for the tether must be located as close as possible to a
location directly above the SteerROVER to minimize dangerous swinging of the
scanner should it detach from the inspection surface.
IMPORTANT
Carefully inspect the lifting sling for damage prior to each use. Ensure the tether hook
does not have sharp edges that may cut the lifting sling.
1.3.1 Lifting Sling Setup
To secure the lifting sling to the SteerROVER

1. Lift the two tether attachment points (see Figure 1-2 on page 33).
32 Chapter 1
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Figure 1 2 Lifting the tether attachment points
2. Simultaneously press the pin’s release button and pull the pin from the shackle
(see Figure 1-3 on page 33).
Figure 1 3 Press the pin’s release button (left) and pull out pin (right)

10-004209-01EN [Q7750159], Rev. 2, May 2018
3. Slide the shackle around the tether attachment point (see Figure 1-4 on page 34
[left]).
4. Align the tether attachment point and shackle, and then insert the pin while
pressing the pin’s release button (see Figure 1-4 on page 34 [right]).
Figure 1 4 Aligning shackle with tether (left) and inserting pin (right)
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NOTE
To ensure that the shackles are facing the right way, see Figure 1-5 on page 35 for the
proper (left) and incorrect (right) orientation of the shackles.
Figure 1 5 Proper shackle (left) incorrect shackle (right) orientation
1.3.2 Lifting Sling Low-Profile Setup

The shackle plate in conjunction with the tether attachment point provides the
necessary clearance for scanning equipment (see Figure 1-6 on page 36). The
following adjustment allows low-profile scanning when required.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 1 6 Location of the shackle plate
To secure the lifting sling to the SteerROVER

Reverse the lifting sling and shackles so the shackles are free to lay down flat,
allowing for low-profile sling setup (see Figure 1-7 on page 37).
36 Chapter 1
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Figure 1 7 Reversing the shackle orientation for low profile scanning
1.4 Preparation of Inspection Surface
WARNING
FALLING OBJECT HAZARD. The inspection surface must adhere to the conditions
outlined in “Intended Use” on page 23 and “Unintended Use” on page 24 of this
manual.
To prepare the inspection surface

1. Remove build-up of scale, and other debris (ex.: dirt, ice) from the surface on
which the SteerROVER is to drive.
Excessive build-up will cause the wheels to lose magnetic attraction, which may
lead to wheel slippage or scanner detachment.
2. Ensure that no obstructions (other than standard butt welds) or voids are in the
drive path.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Obstructions and voids could cause the SteerROVER to fall if driven into or over.
3. Ensure that there are no patches of nonferrous material in the drive path of the
SteerROVER.
If the scanner drives over a nonferrous patch, it will lose magnetic attraction,
which will cause the SteerROVER to fall.
1.5 Compatible Equipment
This section lists the different compatible system components that can be included in
the SteerROVER packages or purchased separately (see Figure 1-8 on page 40 and
Figure 1-9 on page 41). Available packages are listed in Table 4 on page 38.
NOTE
Detailed information and instructions are given for each component in “System
Components” on page 93.
Table 4 SteerROVER packages part numbers
Part number Package description
Q7500050 SteerROVER scanner and standard accessories inclusion

with pivoting probe holder rack including four vertical
probe holders for weld inspection and 5 m cables



with 600 mm (2 ft) raster arm, heavy duty vertical probe
holder, and 7.5 m cables

holder, and 15 m cables
38 Chapter 1
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Table 4 SteerROVER packages part numbers (continued)
Part number Package description

Q7500056 SteerROVER scanner and standard accessories with

900 mm (3 ft) raster arm, heavy duty vertical probe holder,
and 7.5 m cables


with 900 mm (3 ft) long raster arm, heavy duty vertical
probe holder, and 30 m cables

10-004209-01EN [Q7750159], Rev. 2, May 2018
Drive modules Power controller [P/N: Q7201262]
Handheld controller Encoder cable Controller cable

[P/N: Q7750089]
Umbilical Cable management Lifting sling
Pivoting probe holder rack [P/N: Q7201258] Heavy duty vertical probe holder
(included with weld packages) [P/N: Q7750123] (included in
packages with raster arms)
Figure 1 8 Scanner components
40 Chapter 1
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Dual conventional UT probe holder Raster arm (length depends on package

[P/N: Q7750070] (optional) selected)
Camera mount Backpack Pre-amp bracket

[P/N: Q7201259] (optional) [P/N: Q7201261] (optional) [P/N: Q7201260] (optional)
Laser guide (optional) Irrigation kit Installation/removal mat

[P/N: Q8300558]
Figure 1 9 Scanner components (continued)

10-004209-01EN [Q7750159], Rev. 2, May 2018
42 Chapter 1
10-004209-01EN [Q7750159], Rev. 2, May 2018
2. Configurations
This chapter contains information on making the connections to configure the

SteerROVER for scanning. For a detailed view of the umbilical connectors see
Figure 4-31 on page 116.
Configurations 43
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2.1 Raster Arm and Heavy Duty Vertical Probe Holder
Raster arm (Y ENC)

Left drive module
Right drive
module (X ENC)
Umbilical connections
Description ID Description ID Description ID

User’s instrument 1 Controller cable (alt.) 5b Right drive module 10
Encoder cable 2 Power controller 6 Raster arm (optional) 11
Power cable 3 Umbilical 7 Heavy duty vertical probe holder 12
(optional)
Handheld controller 4 Raster arm cable 8
Controller cable (main) 5a Left drive module 9
Figure 2 1 Raster arm with heavy duty vertical probe holder configuration
44 Chapter 2
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To configure the SteerROVER and raster arm with the heavy duty vertical probe holder
CAUTION
DO NOT DISCONNECT UNDER LOAD. Shut off power before connection or
disconnection. Permanent damage to the electronics could occur.
1. Mount and connect the umbilical to the right drive module of the SteerROVER
2. Connect the umbilical to the power controller.
3. Connect the handheld controller to the power controller using the controller
cable.
NOTE
The handheld controller may also be connected directly to the umbilical.
4. Connect encoder cable from the user’s instrument to the power controller.
5. Attach raster arm to the SteerROVER (see “Raster Arm Module” on page 121).
6. Connect raster arm cable (see “Setting Up the Raster Arm Cable” on page 128) to
the umbilical.
7. Plug the power cable into an appropriate power source (see “Power
Requirements” on page 219).
Configurations 45
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2.2 Raster Arm and Dual Conventional UT Probe Holder
Raster arm (Y ENC)

Left drive module
Right drive module
(X ENC)

Power cable 3 Umbilical 7 Dual conventional UT probe 12
holder (optional)
Figure 2 2 Raster arm and dual conventional UT probe holder configuration
46 Chapter 2
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To configure the SteerROVER and raster arm with the dual conventional UT probe holder
CAUTION
cable.
NOTE
4. Connect the encoder cable from the user’s instrument to the power controller.
5. Attach the raster arm to the SteerROVER (see “Raster Arm Module” on page 121).
6. Connect the raster arm cable (see “Setting Up the Raster Arm Cable” on page 128)
to the umbilical.
Configurations 47
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2.3 Raster Arm and Dual Probe Holder
Raster arm (Y ENC)
Left drive module

Right drive module
(X ENC)

Power cable 3 Umbilical 7 Dual probe holder (optional) 12
Figure 2 3 Raster arm and dual probe holder configuration
48 Chapter 2
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To configure the SteerROVER with the raster arm and dual probe holder
CAUTION
cable.
NOTE
5. Attach the raster arm to the SteerROVER (see “Raster Arm Module” on page 121).
6. Connect the raster arm cable (see “Setting Up the Raster Arm Cable” on page 128)
to the umbilical.
Configurations 49
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2.4 Dual Drive Modules with Pivoting Probe Holder Rack
Left drive module Right drive module

(X ENC)
Description ID
User’s Instrument 1
Encoder cable 2
Power cable 3
Handheld controller 4
Controller cable (main) 5a
Controller cable (alt.) 5b
Power controller 6
Umbilical 7
Left drive module 8
Right drive module 9
Pivoting probe holder rack (optional) 10
Figure 2 4 Pivoting probe holder rack (optional) configuration
50 Chapter 2
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To configure the SteerROVER system for scanning using a probe holder rack, follow
these steps (see “Probe Holder Rack” on page 171):
CAUTION
To configure the system for scanning using a probe holder rack

1. Connect the power controller to the umbilical (see Figure 2-4 on page 50).
2. Connect the umbilical to SteerROVER scanner.
cable.
NOTE
4. Connect the instrument to the power controller using the encoder cable.
5. Mount a configured probe holder rack (see “Probe Holder Rack” on page 171) to
the crawler (see “Swivel Mount” on page 95“).
Configurations 51
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2.5 Dual Drive Modules with Probe Holder Rack for Flange Scanning
Left drive module

Right drive module
(X ENC)
Description ID
User’s instrument 1
Encoder cable 2
Power cable 3
Power controller 6
Umbilical 7
Left drive module 8
Reduced probe holder rack (optional) 10
Figure 2 5 Pivoting probe holder rack (optional) configured for flange scanning
To configure the SteerROVER system for scanning using dual drive modules with a
pivoting probe holder rack configured for flange scanning, follow this procedure.
52 Chapter 2
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To configure the SteerROVER system for flange scanning
CAUTION
cable.
NOTE
6. Attach a configured probe holder rack (see “Pivoting Probe Holder Rack Setup—
Flange” on page 182) to the SteerROVER (see “Swivel Mount” on page 95).
Configurations 53
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2.6 Single Drive Module with Frame Bar
Right drive module

(X ENC)
Description ID
User’s instrument 1
Encoder cable 2
Power cable 3
Power controller 6
Umbilical 7
Dual probe holder (optional) 9
Figure 2 6 Right drive module configuration
54 Chapter 2
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To configure the SteerROVER system for scanning using a single drive module with a
frame bar, follow these steps.
CAUTION
To configure the system for scanning using a single drive module with a frame bar
1. Separate the left and right drive modules (see “Disconnecting/Connecting the Left
and Right Drive Modules” on page 106).
2. Mount and connect the umbilical to the right drive module (see Figure 2-6 on
page 54).
3. Connect the power controller to the umbilical.
cable.
NOTE
7. Attach a configured frame bar (see Figure 2-6 on page 54) to the SteerROVER (see
“Swivel Mount” on page 95).
Configurations 55
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56 Chapter 2
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3. Operation
WARNING
FALLING OBJECT HAZARD. Ensure the umbilical can freely uncoil during
operation and does not become snagged. If the umbilical becomes snagged, the
SteerROVER may fall and SEVERE INJURY or DEATH could result.
3.1 System Start-Up
Figure 3 1 Power controller
Operation 57
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To start up the system

1. Plug in the power controller to the appropriate power source (see “Power
2. Connect the components (see “Configurations” on page 43).
3. Locate the red emergency stop push-button on the power controller. Rotate this
button clockwise to unlatch item #1 (see Figure 3-1 on page 57).
The green push-button on the power controller activates the system (see item #2,
Figure 3-1 on page 57).
A warning message displays on the handheld controller when power has been
activated (see Figure 3-2 on page 58).
Figure 3 2 Handheld controller warning message
4. When the dangers of using the SteerROVER are recognized and understood by
reading this user’s manual, touch Ok to acknowledge the warning.
A second warning message (see Figure 3-3 on page 59) displays requesting
assurance that a No Entry Fall Zone has been established (see “No Entry Fall
Zone” on page 29) and tether requirements are met (see “Tether Requirements
and Attachment” on page 30).
58 Chapter 3
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Figure 3 3 Falling object warning
5. Acknowledge this warning by touching Yes.

The system will now check for attached components and adjust accordingly.
When a raster arm is detected, a warning appears indicating the carriage must
move to the home position (see Figure 3-4 on page 59).
Figure 3 4 Raster homing
6. Ensure the raster arm and carriage are free of interference. If an obstruction is
present, touch Disable. The raster arm will be disabled until the system is
restarted. If there are no obstructions, touch Ok.
Operation 59
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While the raster arm is performing the homing procedure, the Homing Raster screen
is displayed.
After the system is initialized, the Jog Mode screen will appear (see “Jog Mode” on
page 69). The system is now ready for operation.
3.2 Placement of SteerROVER on Inspection Surface
WARNING
FALLING OBJECT HAZARD. Read and understand the proper procedure for using
the installation/removal mat. If the SteerROVER installation is done at elevated
heights, improper use may cause the scanner to fall and SEVERE INJURY or DEATH
could result.
CAUTION
To prevent equipment damage, do NOT handle the SteerROVER using the umbilical
cable. Use the provided handles.
IMPORTANT
To place the SteerROVER on the inspection surface, use the scanner
installation/removal mat (see Figure 1-9 on page 41) as a spacer between the wheels
and the surface on which the SteerROVER is to drive. This is necessary to protect the
electronic components within the SteerROVER from damaging shock, should the
scanner be slammed directly onto the inspection surface.
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To place the SteerROVER on the inspection surface
NOTE
Olympus recommends that two people install the scanner on an inspection surface:
one person to lower the SteerROVER to the scan surface and one person to operate the
scanner via the handheld controller.
1. After the SteerROVER preparation is complete (see “Preparation for Use” on

page 29), raise the front swivel mounts (see “Swivel Mount” on page 95), using
the swivel mount adjustment levers (see Figure 3-5 on page 61), and the umbilical
mount (see “Umbilical” on page 98) to ensure they will not hinder the wheels
from contacting the inspection surface. See Figure 3-6 on page 62 for the correct
position.
Figure 3 5 Front swivel adjustment levers
Operation 61
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Swivel
mount must
be raised.
Figure 3 6 Proper swivel mount position
2. Set the SteerROVER to Jog mode (see “Jog Mode” on page 69).
3. Place the installation/removal mat on the inspection surface (Figure 3-7 on
page 62).
Figure 3 7 Place installation/removal mat
4. Place and hold the SteerROVER on the installation/removal mat (see Figure 3-8 on
page 63).
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Figure 3 8 Lower SteerROVER to mat
NOTE
Do NOT release SteerROVER when it is placed on the installation/removal mat, until
instructed to do so in step 6.
5. Ensure all four wheels of the SteerROVER are held firmly against the installation/
removal mat.
6. While holding the SteerROVER, use the Fwd/Rev joystick (see Figure 3-9 on
page 64) to carefully drive the scanner (see Figure 3-10 on page 64) off the
installation/removal mat and onto the inspection surface (see Figure 3-11 on
page 65). When the SteerROVER is securely on the inspection surface the user
may let go of the scanner.
Operation 63
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Figure 3 9 Drive the SteerROVER
Figure 3 10 Drive SteerROVER off the mat
64 Chapter 3
10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 3 11 Magnetized to surface
TIP
Avoid allowing the drive modules to slam into the inspection surface. This can occur
when all four wheels are not in contact with the installation/removal mat while the
SteerROVER is driven onto the inspection surface.
7. Remove the installation/removal mat from the inspection surface.
TIP
Circumstance may arise when only one person is available for placement of the
SteerROVER on a inspection surface. With the system power off, it is possible to place
the SteerROVER on the inspection/removal mat and manually push the scanner off
the mat and onto the inspection surface.
8. Align the front swivel mounts and umbilical mount to the appropriate
relationship to inspection surface (see Figure 3-12 on page 66).
Operation 65
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Figure 3 12 Swivel mount aligned parallel to scan surface
3.3 Handheld Controller Layout
This section contains explanations about the components of the handheld controller,
including the touchscreen’s user interface.
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ID Description
1 Steering/Raster joystick
2 Fwd/Rev joystick
3 Click wheel
4 Controller cable connector
5 Touchscreen
Figure 3 13 Handheld controller
3.3.1 Touchscreen
The handheld controller touchscreen (see Figure 3-13 on page 67) is the primary
operator interface for the system. Buttons are indicated on the screen with a 3D border
Operation 67
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Figure 3 14 Sample touchscreen buttons
3.3.2 Click Wheel

The click wheel (see Figure 3-13 on page 67) provides a redundant system control that
may be used instead of the touchscreen. A blinking box around a button indicates the
click wheel selection. Rotating the click wheel selects different buttons on the screen.
Press the click wheel to choose the button currently selected.
3.3.3 Joysticks
The joysticks are used to control the system. The left joystick controls the
forward/reverse movement of the SteerROVER (see Figure 3-13 on page 67). The right
joystick function is selected on screen. Right joystick functions include SteerROVER
steering or raster arm movement.
3.4 Main Mode Selection Screen
Figure 3 15 Mode Select screen
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The Mode Select screen (see Figure 3-15 on page 68) offers four modes of operation
for the system:
• Jog Mode (see “Jog Mode” on page 69)

• Latched Jog Mode (see ““Latched Jog Mode” on page 73)
• Two Axis Scan1 (see “Two Axis Scan Mode” on page 73)
• System Utilities (see “System Utilities Screen” on page 80)
3.4.1 Jog Mode

Jog mode manually controls the system movement using the joystick.
NOTE
Jog mode is the default selection when the system is first activated.
When a raster arm is connected (see “Raster Arm Module” on page 121), both the
SteerROVER and raster arm information is displayed (see Figure 3-16 on page 69).
When a raster arm is not connected, only the SteerROVER scanner’s information is
displayed (see Figure 3-17 on page 70) under Crawler.
Figure 3 16 Jog mode with raster arm
1. Only appears when a raster arm is detected/present.
Operation 69
10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 3 17 Jog mode showing the position and speed of the SteerROVER
Button Identification
The following descriptions identify the buttons of the Jog Mode screen (see
Figure 3-18 on page 70 and Figure 3-19 on page 72) and explain their functions.
Figure 3 18 Jog mode button identification
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(1) Scan/Rapid button

Used to quickly switch between SteerROVER speeds. The speed in either mode
can be manually set to the user’s preference. Rapid mode also changes the
steering sensitivity according to the user settings.
TIP
Fine adjustments of speed can be made in the User Settings screen (see “User Settings
Screen” on page 81“).
(2) Zero button

Sets the current position to zero for all modules.
(3) Module position button[s]
Displays the current position of the SteerROVER and the raster arm. Press to set
the position to any value using the Edit screen. When a module position is
modified, the position will be modified for all other system modes. When the
right SteerROVER module is connected, the position displayed under Crawler
refers to the position of the auxiliary idler encoder, which is located between the
drive module’s wheels.
NOTE
This function only zeroes the number displayed on the SteerROVER handheld
controller. It does not zero the position used in the data acquisition instrument.
(4) Module rate button[s]

Displays the current maximum rate for the selected speed mode. Press to set the
maximum rate using the Edit screen. The movement commanded by the joysticks
will be limited to the indicated rate. When a rate is modified, the rate will be
modified for all other system modes.
(5) Exit button
Exits Jog mode and returns to the Mode Select screen.
(6) Raster/Steer button
Indicates and selects the function of the right joystick when a raster arm is
present. The right joystick controls either the raster arm position or the
SteerROVER steering.
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Left Joystick
Moves the SteerROVER forward or backward at a speed proportional to the
joystick displacement.
Right Joystick
When Steer is selected, the right joystick is used to steer the SteerROVER
when it is moving forward or backward. The steering sensitivity of the
joystick for both scan and rapid speeds may be set in the User Settings
screen.
When Raster is selected, the right joystick is used to control the raster arm
movement. The system automatically limits movement to the mechanical
end limits of the raster arm.
Figure 3 19 Jog mode button identification–Bias button
(7) Bias On/Bias Off button

When the Steering Bias setting is set to any value other than zero (see “User
Settings Screen” on page 81), this button will be displayed to allow the set
steering bias for the right steering joystick to be turned On and Off.
Steering Bias enables you to set a fixed steering value when the steering joystick
is in the neutral position.
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3.4.2 Latched Jog Mode

Identical to standard jog mode, Latched Jog mode adds forward or reverse
SteerROVER scanner (or “crawler”) movement at the selected scan rate. This
eliminates the need to manually hold the left joystick (see “Jog Mode” on page 69).
Forward and
reverse
buttons
Figure 3 20 Latched Jog mode button identification–Bias button
FWD and REV buttons

The FWD and REV buttons are located on the Crawler tab. Press the FWD or
REV button to drive the SteerROVER at the current maximum scan rate. When
the SteerROVER is in motion, the raster joystick is still enabled. Touching the
handheld controller’s touchscreen or pressing the click wheel stops the
SteerROVER scanner’s movement.
NOTE
The FWD and REV buttons are not displayed in rapid mode.
3.4.3 Two Axis Scan Mode

The Two Axis Scan mode allows scanning to be performed using the SteerROVER as
one axis of movement and a raster arm module as the second axis of movement.
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NOTE
Two Axis Scan mode is not available unless the raster arm module is connected.
3.4.3.1 Two Axis Scan Setup Screen
Figure 3 21 The Two Axis Scan Setup screen
The Two Axis Scan Setup screen is used to program the desired scan pattern the
system will use.
Point A
The current position of the SteerROVER and index axis. The A position may also
be set while in the Jog modes.
Point B
The start point of the scan grid. The system will move the scanner and index axis
from the A point to this point at the start of a scan.
Point C
The finish point of the scan grid.
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Setting D
The distance the system will advance after each sweep (index increment distance
value).
TIP
Scan determines the SteerROVER scanner’s movement. Index determines the raster
arm movement.
The diagram (see Figure 3-21 on page 74) indicates the scan functions that may be
entered. Each point and setting (A, B, C, D) corresponds to a coordinate entry button
on the right side of the screen.
A typical scan begins at the A position and moves to the B position. Scanning begins
at the B position and scans using the increment distance D until the C position is
reached.
The units of measurement used is displayed in the bottom left-hand corner of the
screen.
Path button
Toggles between a horizontal (see Figure 3-22 on page 75) or vertical (see
Figure 3-23 on page 76) scan path.
Figure 3 22 Horizontal scan path
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Figure 3 23 Vertical scan path
Speed button
Accesses the Scan Speeds screen (see “Scan Speeds Screen” on page 77).
Run button
Initiates a check of the input values to ensure they are within the system
capabilities. When a scan pattern is invalid, a warning will be displayed (see
Figure 3-24 on page 76). Pressing OK returns to the Two Axis Scan Setup
screen, allowing correction of the error.
Figure 3 24 Run button error
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When no issues are detected, the Scan screen is enabled (see “Two Axis Scan
Screen” on page 78).
3.4.3.2 Scan Speeds Screen

The Scan Speeds screen (see Figure 3-25 on page 77) is where you adjust speed
settings for two axis scanning.
TIP
Scan speeds may be adjusted in the Jog Mode or User Settings screen.
Figure 3 25 Scan speeds
Edit buttons
Allows adjustment to the corresponding axis speed.
Exit button
Returns to the Two Axis Scan Setup screen.
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3.4.3.3 Two Axis Scan Screen
Figure 3 26 The Two Axis Scan screen
The Two Axis Scan screen initiates and monitors the two axis scan (see Figure 3-26 on
page 78). The screen displays a visual representation of the scan area. The small circle
(2) indicates the A position. The square (3) indicates the scan area described by the B
and C positions.
The blinking cross hair (2) indicates the current scanner position.
The current position of the scan (4) and index (5) axis are displayed.
When a right drive module is detected with an auxiliary encoder, the auxiliary
encoder position (6) is displayed.
Start/Stop button (7)

Starts or stops the scan sequence. When a scan has been stopped while in
progress, the Start button resumes the scan.
Reset button (8)
Returns the scanner to the A position. Press the Start button to begin the scan
sequence from the initial setting.
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Exit button (9)

Exits and returns to the Two Axis Scan Setup screen.
During a scan, a graphical representation of the scanner path is displayed (see
Figure 3 27 Scan path
When the scanner reaches the scan area, the graphic zooms to display that scan area.
The scan path is illustrated (see Figure 3-28 on page 79) as the scan sequence takes
place.
Figure 3 28 Scan path close up
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Pressing Exit stops all scanning and motion. If the SteerROVER is not in the A
position a warning appears (see Figure 3-29 on page 80). The warning alerts you that
the A position of the scanner will be changed to the current position.
Figure 3 29 Exit warning
Press Back to return to the Two Axis Scan screen to reset the scanner and maintain
original A position. Press Continue to reset the A position and return to the Two Axis
Scan Setup screen.
3.4.4 System Utilities Screen

The Utilities screen provides access to the setup, diagnostics, and user preference
settings (see Figure 3-30 on page 81).
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Figure 3 30 The Utilities screen
User Settings button

Accesses the User Settings screen allowing for various user preferences to be
adjusted.
Diagnostics button
Enters the Diagnostic screens, which may be used to monitor system components
and function.
Touch Cal button
Used to initiate the Touch Calibration screen.
Joystick Cal button
Used to enter the Joystick Calibration screen.
Draw button
Enters the mode used to test the touchscreen accuracy and response.
3.4.4.1 User Settings Screen

The User Setting screen enables you to customize the system to your preferences. The
blinking highlighted box indicates the current selection (see Figure 3-31 on page 82).
Use the click knob or Up and Down buttons to select different settings (see Table 5 on
page 82).
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Figure 3 31 The User Settings screen
Press Edit to enter the Edit screen to apply changes to the selected setting.
The Exit button directs to the System Utilities screen (see “System Utilities Screen”
on page 80).
Table 5 User settings
Title Description Valid range Default
Units In = 0/MM = 1 Changes the measurement 0–1 1

units used for display and
user entry. When set to 0,
units measure in inches.
When set to 1, units measure
in millimeters.
Scan Steering %max Sets the steering limit 0–100 100

maximum when using the Jog
mode scan setting.
Lower values make the
steering joystick less sensitive
and more accurate, enabling
better control following a
guide or feature. Units are a
percentage of the maximum
system allowed.
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Table 5 User settings (continued)
Rapid Sets the steering limit 0–100 100

Steering %max maximum when using the
Rapid setting within Jog
mode. Recommended to be
left at 100 to allow maximum
scanner maneuverability.
Crawler Scan unit/s Sets the SteerROVER scan rate 0–254 mm/s 76 mm/s
in the current units/second. (0–10 in./s) (3.0 in./s)
This setting can also be
changed through the Jog or
Two Axis Scan Speed
screens.
Crawler Rapid Sets the SteerROVER rapid 0–254 mm/s 254 mm/s
unit/s rate in the current (0–10 in./s) (10 in./s)
units/second. This setting can
also be changed through the
Jog screen.
Raster Scan unit/s Sets the raster arm scan rate in 5–762 mm/s 762 mm/s
the current units/second. This (0.2– (30 in./s)
setting can also be changed 30 in./s)
through the Jog or Two Axis
Scan Speed screens.
Raster Rapid unit/s Sets the raster arm rapid rate 5–762 mm/s 762 mm/s
in the current units/second. (0.2– (30 in./s)
This setting can also be 30 in./s)
changed through the Jog
screen.
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Table 5 User settings (continued)
Raster Flip 0/1 Sets the raster arm 0–1 1

orientation. When the raster
arm is mounted with the
motor housing to the left of
the SteerROVER, the
appropriate setting is 1. When
the raster arm is mounted
with the motor housing to the
right of the SteerROVER, the
appropriate setting is 0. When
this setting is changed, the
system must be rebooted.
Steering Bias +/ % Sets a steering bias for the 0 30 to +30

steering joystick, which may
be turned on and off in Jog
mode. Setting this to anything
other than 0 will show the
bias button on the Jog screen.
Steering bias enables you to
set a fixed steering value
when the steering joystick is
in its neutral position.
3.4.4.2 Diagnostics Screens

Several diagnostic screens enable various system functions to be monitored. Navigate
to the different diagnostic screens using the PREV and NEXT buttons. The Exit button
returns to the System Utilities screen (see “System Utilities Screen” on page 80).
NOTE
The diagnostic information requires an in depth understanding of the underlying
technologies and programming in the system. Not all functions and information are
explained in this manual.
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Detected Modules
This screen indicates the system software version, and it displays which modules
were detected when the system was activated (see Figure 3-32 on page 85).
Figure 3 32 The Detected Modules screen
System 1
The System 1 diagnostic screen displays general system function information (see
Figure 3 33 The System 1 Diagnostics screen
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PowerOnTime
The total accumulative time the handheld controller has been powered.
Joysticks
Indicates the raw position reading from the joysticks.
Touchscreen
Indicates the raw position reading from the last touchscreen contact.
System 2
Additional general system function information is displayed on the System 2 screen
(see Figure 3-34 on page 86). An empty button is provided to allow testing of the click
wheel.
Free Timer
Value from a free running system timer. If this timer is static, an internal
controller issue is present.
Scrollwheel
Counter indicating the rotary position of the click wheel.
Scrollbutton
Indicates the status of pressing the click wheel.
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System 3
The System 3 screen displays additional system information (see Figure 3-35 on
page 87). The information provided does not typically assist the user.
LeftDrv, RightDrv, or Raster

The LeftDrv, RightDrv, and Raster diagnostic screens provide information regarding
the status of each motorized module. A screen is available for these components if
they are detected upon system start-up (see Figure 3-36 on page 87 and Figure 3-37 on
page 88).
Figure 3 36 The RightDrv Diagnostics screen
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Figure 3 37 The RightDrv Diagnostics screen with encoder
Current mA
Displays the output of the module to the motor. The current (mA) displayed is
directly proportional to the motor’s output torque. This reading can be used to
check if the control system is responding to forces on the module’s motor.
Temperature
Internal temperature reading of the module in degrees Celsius.
AuxEncPos
Displays the position of the auxiliary encoder in counts when it is connected to
the module. When the auxiliary encoder is moved, this number changes. When
the encoder is moved from its current position and then back to that exact same
position, this number also returns to its original position.
EncPos
The position of the module’s motor encoder in counts.
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3.4.4.3 Touch Calibration Screen
Figure 3 38 The Touch calibration screen
This option allows calibration of the touchscreen. Typically, this should not be
necessary.
Touch the screen as the markers appear in the four corners of the screen.
TIP
Olympus recommends that the markers be touched with a small object to enhance the
touch position accuracy during calibration.
The new calibration is stored immediately when the fourth marker is pressed. The
calibration utility exits and return to the System Utilities screen. To abort the
calibration, the system power may be turned off before the last marker is pressed.
3.4.4.4 Joystick Calibration Screen

Typically joystick calibration is only necessary when a joystick off-center error is
detected upon start up (see Figure 3-39 on page 90).
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Figure 3 39 Joystick error
This calibration may also be used when a joystick function does not appear to be
properly centered.
Current readings of the joysticks are displayed in the Joystick Calibration screen (see
Figure 3-40 on page 91). When the numbers are not near zero, press the Calibrate
button to recalibrate to 0. The new calibration is stored when the Exit button is
pressed.
It may be necessary to validate that the calibration is centered by testing each joystick
in both directions. If one direction results in a greater offset from zero, it may be
necessary to position the joystick in the middle of the difference, and then press
Calibrate. For example, if pressing the joystick in one direction and releasing it gives a
value of 10, yet doing the same in the other direction gives a value of 50, move the
joystick until the value reaches 20 and then press Calibrate.
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Figure 3 40 The Joystick Calibration screen
3.4.4.5 Draw Utility

The draw utility may be used to test the function of the touchscreen (see Figure 3-41
on page 91). Exit the utility by pressing the click wheel.
Figure 3 41 Draw utility
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3.4.4.6 High Internal Temperature Screen
CAUTION
HOT SURFACE. The handles and the body of the SteerROVER may be hot to the
touch. To avoid human injury, use appropriate protective equipment when removing
the SteerROVER from a high temperature surface.
When the system approaches its maximum operating temperature, the high internal
temperature screen will display (see Figure 3-42 on page 92). When this alert screen is
displayed, all motor and system function ceases.
Press OK to reactivate the system to remove the SteerROVER from the scan surface.
Figure 3 42 High internal temperature screen
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4. System Components
4.1 Handheld Controller
The handheld controller is used to manipulate a SteerROVER scanner installed on an

inspection surface (see Figure 4-1 on page 93). User settings and scan information are
edited using the handheld controller. The handheld controller is connected to the
power controller or the umbilical with the controller cable (see Figure 1-8 on page 40).
Figure 4 1 Handheld controller
The handheld controller contains the complete system program and must be
connected for the system to operate. When a software upgrade is necessary, the
handheld controller is the only component required.
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The handheld controller is not watertight and is not intended to be used in extremely
wet environments. The handheld controller uses a resistive touchscreen; care should
be taken to not use sharp or gritty objects on the screen as the touch membrane can
scratch. If the screen is damaged, all programmed functions can still be accessed using
the click wheel.
CAUTION
Do NOT connect the handheld controller while the system is activated. Do not
disconnect under load. Shut off power before connection or disconnecting. Permanent
damage to electronics could occur.
4.2 Right Drive Module
The right drive module includes the encoder, umbilical connections, and accessory
mounting point. When connected with the left drive module the SteerROVER scanner
is able to steer on an inspection surface (see Figure 4-2 on page 95).
WARNING
strong magnetic field that may cause failure or permanent damage to items such as
watches, memory devices, CRT monitors, medical devices, or other electronics. People
with pacemakers or ICDs must stay at least 25 cm (10 in.) away.
NOTE
Steering is limited on smaller diameter inspection surfaces.
It is possible to use the right drive module independently to carry out weld scanning
when steering is not required and/or overall scanner size is a concern.
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Figure 4 2 Right drive module
4.2.1 Swivel Mount

Located at the front of the right drive module, the swivel mount is used to connect
scanning accessories such as a raster arm module or probe frame system.
Rotate the two black wing knobs to loosen the dovetail jaws (see Figure 4-3 on
page 95). Slide the accessory’s frame bar along the dovetail jaws. Rotate the two black
wing knobs to clamp the frame system/raster arm in place.
Figure 4 3 Frame bar installation
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The front mount uses two levers to lock the front mount at the desired angle (see
Figure 4 4 Swivel mount angle
Alternatively, accessories can also be mounted straight to the swivel mount. Rotate
the black wing knobs aligning the dovetail jaws with the mount’s grooves (see
Figure 4-5 on page 96). Press the frame bar or accessory to the swivel mount (see
Figure 4-6 on page 97) and tighten the black wing knobs.
Figure 4 5 Align dovetail jaws
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Figure 4 6 Mount frame bar
TIP
Alternate mounting procedure is possible (see “Swivel Mount” on page 95 for
additional details).
The etched line near the base of the swivel mount can be used to align the front swivel
mount to a horizontal position (see Figure 4-7 on page 97 and Figure 4-8 on page 98).
Figure 4 7 Pivot swivel mount
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Figure 4 8 Align swivel mount with etched line
NOTE
The front mount must be horizontal when using the pivoting probe holder rack to
scan longitudinally on piping.
4.2.2 Umbilical
To mount the umbilical to the SteerROVER

1. Connect the umbilical by first plugging in the SteerROVER scanner’s connector
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Figure 4 9 Connect to umbilical
2. Align the umbilical to the umbilical mount of the drive module (see Figure 4-10
on page 99).
Figure 4 10 Align with drive module mount
3. Fasten the umbilical to the SteerROVER scanner’s umbilical mount by tightening

the black wing knob (see Figure 4-11 on page 100).
10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 11 Tighten the black wing knob
4. Use the lock lever to position the umbilical mount at the desired angle (see
Figure 4-12 on page 101). The SteerROVER scanner’s umbilical mount can pivot to
allow low profile scanning.
NOTE
Always ensure the right drive module’s umbilical mount is rotated and locked in the
position closest to the scan surface without making contact.
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Figure 4 12 Adjust umbilical mount angle
WARNING
FALLING OBJECT HAZARD. When scanning at heights greater than 2 m (6 ft),
failure to set the umbilical height as described below may cause the SteerROVER to
fall and SEVERE INJURY or DEATH could result.
5. If you are scanning at heights greater than 2 m (6 ft), set the umbilical so that it is
parallel to the scanning surface. Do not have the umbilical pivoted away from the
inspection surface (see Figure 4-13 on page 102 and Figure 4-14 on page 102).

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Figure 4 13 Correct umbilical mount alignment
Figure 4 14 Incorrect umbilical mount alignment
4.2.3 Encoder
The right drive module includes an independent encoder wheel (see Figure 4-15 on
page 103). This encoder wheel provides accurate encoding even in the event of drive
wheel slip. The spring loaded encoder wheel maintains scan surface contact through
all listed scan diameter sizes (see “Scanner Operation Specifications” on page 218).
Adjustment of the encoder wheel is not required.
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Encoder wheel
Figure 4 15 Encoder wheel
4.2.4 Handle
The handle can be removed to achieve low profile scanning.
To remove the handle

1. Lift the handle lock latch (see Figure 4-16 on page 103).
Figure 4 16 Lift the handle lock latch
2. Pivot the handle nose downward (see Figure 4-17 on page 104).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 17 Pivot handle nose downward
3. Pull the handle up to remove it from the SteerROVER drive module (see
Figure 4-18 on page 104). To reinstall the handle, perform the preceding steps in
reverse.
Figure 4 18 Lift the handle to remove it
4.2.5 Dovetail Accessory Mount

Affix optional accessories, such as the backpack, to the SteerROVER using the
dovetail accessory mount (see Figure 4-19 on page 105).
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Figure 4 19 Dovetail accessory mounts
4.3 Left Drive Module
The left drive module is only used in conjunction with the right drive module (see
Figure 4-20 on page 106). Combining both modules allows the SteerROVER scanner
to steer on an inspection surface.
WARNING
NOTE
Steering is limited on smaller diameter inspection surfaces.

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 20 Left drive module
4.3.1 Disconnecting/Connecting the Left and Right Drive Modules
CAUTION
PINCH POINT HAZARD. Keep fingers clear of pinch points when
connecting/disconnecting the left and right drive modules.
TIP
This operation is best performed by two people.
To disconnect the left and right drive modules

1. Locate the release pin at the bottom of the SteerROVER (see Figure 4-21 on
page 107). Using the supplied 3 mm hex driver, press the pin while rotating the
two modules (see Figure 4-22 on page 107).
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Figure 4 21 Press release pin
Figure 4 22 Press pin and rotate modules
2. Continue rotating the two modules until they are 90° perpendicular (see
Figure 4-23 on page 108), and then gently pull the two modules apart (see

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Figure 4 23 Rotate modules to 90°
Figure 4 24 Pull modules apart
3. Label the left drive module with a magnetic warning that is clearly visible.
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WARNING
4. Use the provided caps to protect the connection pivots from dirt, dust, mud, etc.
NOTE
When the drive modules are separated, it is imperative that the connection pivots
remain free of dirt, sand, mud, etc. If contamination of the pivots occurs, clean the
pivots thoroughly. After you have cleaned the pivot connections so they are
completely free of debris, apply a liberal amount of antiseize compound to the
connection pivots of both drive modules.
Figure 4 25 Use caps on the connection pivots
5. To connect the left and right drive modules, perform steps 1 to 4 in reverse.

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4.3.2 Connecting the Umbilical to the Left Drive Module

When the drive modules have been connected using the procedure in
“Disconnecting/Connecting the Left and Right Drive Modules” on page 106, before
you can begin scanning, the left drive module needs to be connected to the umbilical.
To connect the umbilical to the left drive module

Connect the cord of the left drive module to the 8-pin connector of the umbilical
indicated in Figure 4-26 on page 110. For a detailed view of the umbilical
connections, see “Umbilical” on page 114.
Figure 4 26 Connecting the left drive module to the umbilical
4.3.3 Swivel Mount

Located at the front of the left drive module, the swivel mount is used to connect
scanning accessories such as a raster arm or probe frame system.
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Rotate the two black wing knobs to loosen the dovetail jaws. Slide the accessory’s
frame bar along the dovetail jaws. Rotate the two black wing knobs to clamp the
frame system/raster arm in place (see Figure 4-27 on page 111).
Figure 4 27 Frame bar installation
The front mount pivots freely and cannot be locked in a fixed position (see Figure 4-28
on page 111). When a frame bar is connected to both dovetail mounts on the two
modules, this free movement allows the scanner to flex while steering.
Figure 4 28 Swivel mount angle

10-004209-01EN [Q7750159], Rev. 2, May 2018
TIP
An alternate mounting procedure is possible (see “Swivel Mount” on page 95 for
4.3.4 Encoder
The left drive module’s motor encoder can be used to output encoder signals to an
instrument (see “Encoder Failure” on page 208 for additional details).
4.3.5 Handle
The handle on the left drive module is removed and attached in the same way as the
handle on the right drive module. See “Handle” on page 103 for instructions.
4.3.6 Dovetail Accessory Mount

The dovetail accessory mount on the left drive module works in the same way as the
mount on the right drive module. See “Dovetail Accessory Mount” on page 104 for
instructions.
4.4 Power Controller
The SteerROVER power controller converts power from a 100–240 VAC, 50/60 Hz,
3.5 A power source to 36 VDC, 8.9 A (see Figure 4-29 on page 113). A start/stop safety
circuit and physical ON and OFF push-buttons are integrated into the supply.
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Figure 4 29 Power controller
The following list describes the functions of the components of the power controller
using Figure 4-29 on page 113 as a reference.
• Activate power to the SteerROVER by pressing (and releasing) the green button
(4).
• The red stop button (5) latches down when pressed; this stop button shuts down
the system. Twist the stop button clockwise to return to the released position. This
must be done before power can be activated.
• The control cable connects to the CTRL socket (1).
• The encoder cable connects to the ENC socket (2)
• The status LCD screen (6) displays the power controller system’s status.
• Connect the umbilical to the umbilical connection (7) located at the rear of power
supply.
In the event of a break in the stop circuit (the stop circuit runs through the power
controller cable, umbilical, and the SteerROVER’s emergency stop button) power will
shut off.
WARNING
There are no user serviceable components inside the power controller. Dangerous
voltages can be present inside the case. Do NOT open, or serious human injury could
result. Return it to Olympus for repair.

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CAUTION
Before use, always inspect the power cable and plug for damage. The power
controller should not be used if visible damage is present. Use of damaged
components may be a safety hazard.
Only use the power controller with a properly grounded source. The safety of the
power controller relies on the provision of a proper ground connection. In
environments with moisture present, a ground fault circuit interrupter (GFCI) must
be used to ensure operator safety.
NOTE
Some generators or DC-AC inverters may introduce significant levels of noise to the
system. This may degrade overall system performance or reduce the system life
expectancy. Use of generators or DC-AC inverters is not recommended and are used
at the operator’s risk.
The power connection [(3) in Figure 4-29 on page 113] of the power controller is used
to connect the power controller to a suitable 100–240 VAC, 50/60 Hz grounded power
source capable of supplying a minimum of 5 A.
4.5 Umbilical
WARNING
FALLING OBJECT HAZARD. Ensure the umbilical can freely uncoil during
operation and does not become snagged. If the umbilical becomes snagged, the
SteerROVER may fall and SEVERE INJURY or DEATH could result.
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CAUTION
Before use, inspect the cable and connectors for damage. When any damage is
evident, the cable must NOT be used. Using a damaged cable may be a safety hazard
and could also put other system components at risk.
CAUTION
Do not disconnect under load. Shut off power before connection or disconnecting.
Permanent damage to electronics could occur.
The umbilical is the backbone of the SteerROVER system (see Figure 4-30 on
page 115). It provides all power, network distribution, as well as encoder signal
transmission. Circuitry is incorporated into the umbilical to protect or isolate all
signals. The umbilical provides separation between the power controller and the
SteerROVER. Various umbilical lengths are available from 5 m to 30 m (16.4 ft to
98.4 ft) long.
Figure 4 30 Umbilical cable
Multiple 4-pin and 8-pin LEMO receptacles are located on both ends of the umbilical.
Any 4-pin connector can be plugged into any 4-pin receptacle. Any 8-pin connector
can be plugged into any 8-pin receptacle (see Figure 4-31 on page 116 and Figure 4-32
on page 117). System power and network wiring are identical on each type of plug.

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The only difference is that the 8-pin receptacle encoder pin wiring is unique to either
the primary X [(4) in Figure 4-31 on page 116] or secondary Y (2) encoder axis. The
third unlabeled receptacle (3) contains no encoder wiring.
ID Description
1 Not used
2 8-pin connector for raster arm
3 8-pin connector for left drive module (nonencoded)
4 8-pin connector for right drive module (encoded)
5 Emergency stop
Figure 4 31 Umbilical connectors (scanner side)
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ID Description
1 Connector for handheld controller (optional)
Figure 4 32 Umbilical connector (cable side)
TIP
Cables may be plugged into any 8-pin receptacle. This only affects which encoder
signal is transmitted to the umbilical’s 10-pin encoder output connector plug.
The red button ([5] in Figure 4-31 on page 116) located on the umbilical provides an
emergency off button to the entire system. When pressed, all power to the
SteerROVER scanner system is disengaged. To restore system power, it is necessary to
press the green power button located on the power controller (see “Power Controller”
on page 112).
CAUTION
Terminating system power may cause the SteerROVER to freewheel down when
operating in a vertical orientation. To prevent equipment damage, ensure the tether is
attached as close as possible to a location directly above the SteerROVER.

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All modules connect using the umbilical:
• The motorized left and right drive modules connect to any of the 8-pin LEMO
receptacles on the SteerROVER umbilical.
• The module connected to the Y-ENC 8-pin LEMO will transmit encoder signals
through the umbilical as the second encoder axis. Typically, the raster arm is
connected to the Y-ENC receptacle.
• The module that is connected to the X-ENC 8-pin LEMO transmits encoder
signals through the umbilical as the first encoder axis. Typically, the right drive
module is connected to the X-ENC receptacle.
• The unlabeled 8-pin LEMO does not support encoder signals. Typically, the left
drive module is connected to the unlabeled receptacle.
• In the event of an auxiliary encoder failure with the right drive module, the right
and left drive modules connectors may be swapped (see “Encoder Failure” on
page 208 for instructions). This transmits encoder signals from the left drive
module through the umbilical.
The umbilical contains a built-in circuit that buffers encoder signals in addition to
providing isolation and protection to user instrumentation. The isolator requires
5 VDC from your instrument and this is built into the supplied encoder cables.
NOTE
Troubleshooting by way of simple continuity checks through the umbilical are not
effective due to the isolation circuit.
Static, spike, and signal conditioning are built into the umbilical for the network
signals. Power fuses are provided within the umbilical for the power distribution to
the various receptacles. When troubleshooting, if a module is not functioning
properly when plugged into a receptacle, it may be plugged into any other matching
receptacle.
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4.6 Controller Cable
CAUTION
The controller cable connects the handheld controller to the umbilical. 36 VDC and
network signals are used in the cable (see Figure 4-33 on page 119).
Figure 4 33 Controller cable
Both controller cable connectors are identical and interchangeable. The cable may be
plugged into the 4-pin receptacle on the power controller or the SteerROVER
scanner’s umbilical.

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4.7 Encoder Cable
CAUTION
The encoder cable connects the SteerROVER system to your instrument. This cable
allows transmission of necessary two axis position signals from the SteerROVER
system to the instrument (see Figure 4-34 on page 120). The encoder cable also
provides 5 VDC from your instrument to the encoder isolation circuitry within the
umbilical breakout housing.
Figure 4 34 Encoder cable
One end of the cable connects to the ENC socket of the power controller and the other
cable end connects to your instrument. The provided encoder cable is compatible with
OmniScan SX, OmniScan MX2, and FOCUS PX instruments.
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4.8 Raster Arm Module
The motorized raster arm adds two axis automated scan capabilities to the
SteerROVER (see Figure 4-35 on page 121).
Figure 4 35 Raster arm module
The raster arm can carry many different probes for various types of corrosion scans,
including conventional 0° transducers, phased array probes, as well as scanning
devices such as the Olympus HydroFORM. The handheld controller is used to setup
all the parameters of the scan (see “Two Axis Scan Mode” on page 73 for additional
details).
4.8.1 Mounting a Raster Arm—Flat or Circumferential
WARNING
When the raster arm is mounted in both the left hand and right hand swivel mounts,
operation must be limited to driving in the circumferential direction. Only very slight
corrective steering is permitted. Excessive steering may cause the SteerROVER to fall
and SEVERE INJURY or DEATH could result.

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To mount a raster arm for flat or circumferential scanning

1. Loosen all four black wing knobs on both modules, and then slide the raster arm’s
mounting rail onto the dovetail jaws of one of the modules (see Figure 4-36 on
page 122).
Figure 4 36 Slide onto one swivel mount
2. Release the swivel mount levers and pivot the swivel mount to align with the
mounting rail of the raster arm. Slide the raster arm on to the remaining module’s
swivel mount and tighten all four black wing knobs (see Figure 4-37 on page 123).
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Figure 4 37 Properly mounted raster arm
4.8.2 Mounting a Raster Arm—Longitudinal
To mount a raster arm for longitudinal scanning

1. Using the 3 mm hex driver, attach the probe holder mount (optional; P/N:
Q8301377) to the mounting rail of the raster arm (see Figure 4-38 on page 123).
Figure 4 38 Attach the probe holder mount to the mounting rail

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2. Loosen the two black wing knobs of the right drive module. Affix the raster arm
with the probe holder mount onto the dovetail jaws of the right drive module’s
swivel mount (see Figure 4-39 on page 124).
Figure 4 39 Mount raster arm to the right drive module’s swivel mount
3. Tighten the two black wing knobs.
4.8.3 Attaching a Cable Tray
To attach the cable tray

1. Attach the cable tray’s magnetic end to the magnetic base on the raster arm.
Ensure the four divots are aligned with notches on the magnetic end (see
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Figure 4 40 Attaching the cable tray
2. Press the cable tray bracket into the rear of the carriage bracket (see Figure 4-41 on
page 126).

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Figure 4 41 Press bracket to carriage
3. Slide the cable tray bracket until it locks in place (see Figure 4-42 on page 126).
Figure 4 42 Slide bracket attaching to carriage
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TIP
The cable tray can be flipped over and reversed to switch which side of the raster arm
the cable tray protrudes.
4.8.4 Routing Cables through the Cable Tray
To route cables through the cable tray

1. Using a small 3 mm flat screw driver, unclip the flaps of the cable tray (see
Figure 4 43 Unclip flaps from cable tray
2. Route all hoses and cables into the cable tray. Clip the flaps to trap the cables in
the cable tray (see Figure 4-44 on page 128).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 44 Route cabling and close flaps
TIP
The cable routing process can be made more convenient by removing several flaps in
a row at the same time.
4.8.5 Setting Up the Raster Arm Cable

The raster arm cable connects the raster arm module to the umbilical. The cable
provides the 36 VDC and network connections to the raster arm module and
transmits the raster arm encoder signals to the umbilical (see Figure 4-45 on page 129).
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Figure 4 45 Raster arm cable
Both raster arm cable connectors are identical and interchangeable. Plug one end of
the cable to the raster arm and the opposite end is connected to the umbilical.
Typically, the raster arm cable is connected to the Y-ENC port of the umbilical to
supply its encoder as the second encoder signal via the umbilical and encoder cable to
the acquisition instrument.
The raster arm cable may be connected to any of the other 8-pin receptacles on the
umbilical for troubleshooting or nonstandard configurations.
CAUTION
CAUTION
disconnection. Permanent damage to electronics could occur.

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To set up the raster arm cable

1. Plug the supplied raster arm cable into the raster arm’s connector (see Figure 4-46
on page 130) located on the raster arm encoder housing.
Figure 4 46 Raster arm cable routing
2. Pinch the cable into the first cable bracket on the side of the raster arm encoder
housing.
3. Route the cable through the adjustable clips on the raster arm (see Figure 4-47 on
page 131).
These clips slide along the raster arm, allowing the raster arm cable to be
positioned as required.
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Figure 4 47 Adjustable cable clips
CAUTION
To prevent cable damage, make sure that the cable clears the scanner wheels.
IMPORTANT
Do not tighten or loosen the clip screws. These clip screws have been specially
torqued by the manufacturer to allow for friction movement.
The clips have the ability to accommodate two cables when necessary to route excess
cabling (see Figure 4-48 on page 132).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 48 Route cable through the clip twice
4.8.6 Mounting Probe Holders

See “Heavy Duty Vertical Probe Holder” on page 150 for instructions on mounting
the probe holders.
4.9 Probe Holders
This section provides information on the components of the probe holders and how to
set up and use them.
4.9.1 Vertical Probe Holder

Figure 4-49 on page 133 and Table 6 on page 133 identify the components of the
vertical probe holder.
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Figure 4 49 Vertical probe holder
Table 6 Vertical probe holder components
Item Description
A Latch
B Probe holder adjustment knob
C Vertical adjustment knob
D Pivot buttons
E Probe holder arms
F Yoke
G Probe holder arm adjustment knob

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Table 6 Vertical probe holder components (continued)
Item Description
H Transverse adjustment screw
I Frame bar
4.9.1.1 Probe Holder Setup

The probe holder adjustment knob allows the probe holder to be attached to a frame
bar, and it also enables horizontal positioning on a frame bar (see Figure 4-50 on
page 134).
Figure 4 50 Adjust on frame bar
The vertical adjustment knob is used to adjust the height of the probe holder (see
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Figure 4 51 Vertical adjustment
Position the pivot buttons where necessary. When a narrow scanning footprint is
required, use the pivot button holes that are closest to the yoke (see Figure 4-52 on
page 135).
Figure 4 52 Place buttons
TIP
Probe pivoting may be impeded when it is closer to the yoke.

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To mount a UT wedge in the probe holder

1. Position the wedge on the inner probe holder arm (see Figure 4-53 on page 136).
Figure 4 53 Adjust inner arm
TIP
The probe holder yoke can accommodate many different probe and wedge sizes of
varying widths. It is best to center the wedge with the yoke’s pivot axis. This can
reduce wedge “rocking” when scanning. Position the inner probe holder arm
accordingly using the supplied 3 mm hex driver.
2. Loosen the probe holder arm adjustment knob (see Figure 4-54 on page 137), and
slide the probe holder arm along the yoke, pinching the wedge in place.
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Figure 4 54 Adjust outer arm
3. Tighten the probe holder arm adjustment knob (see Figure 4-55 on page 137).
Figure 4 55 Tighten arm knob
4.9.1.2 Probe Holder Vertical Adjustment
To adjust the probe holder vertically

1. Ensure the probe holder is in the latched, upper position. Lift the probe holder
until the latch is fully exposed and snaps out to lock (see Figure 4-56 on page 138).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 56 Latch probe holder
2. Loosen the vertical adjustment knob and slide the probe holder down until the
wedge is approximately 6 mm (0.25 in.) above inspection surface (see Figure 4-57
on page 138), and then tighten the vertical adjustment knob.
Approx.
6 mm
Figure 4 57 Lower toward scan surface
3. Lift the yoke slightly and press the latch button (see Figure 4-58 on page 139),
then slowly lower it toward scanning surface to apply spring pressure to the
wedge (see Figure 4-59 on page 139).
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Figure 4 58 Press latch button
Figure 4 59 Lower toward scan surface
TIP
If less spring force is desired, see step 2 and place the wedge approximately 20 mm
(0.75 in.) above inspection surface.

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4.9.1.3 Probe Holder Transverse Adjustment
To adjust the probe holder’s transverse angle

1. Ensure the probe holder is in the latched, upper position (see Figure 4-56 on
page 138).
2. Using the supplied 3 mm hex driver, loosen the transverse adjustment screw, and
rotate the yoke about the vertical shaft achieving the desired angle (see
Figure 4 60 Loosen 3 mm screw
3. Tighten the transverse adjustment screw (see Figure 4-61 on page 141).
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Figure 4 61 Rotate and tighten
4. To return the transverse adjustment to neutral (90°), the probe holder must be in
the latched, upper position (see Figure 4-56 on page 138). Rotate the yoke until the
stop post contacts the base of the probe holder, and then tighten the transverse
adjustment screw (see Figure 4-62 on page 141).
Figure 4 62 Stop post locates 90°

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4.9.1.4 Probe Holder Longitudinal Adjustment
To adjust the probe holder’s vertical angle for longitudinal scanning

page 138).
2. Using the supplied 3 mm hex driver, loosen the longitudinal adjustment screw
Figure 4 63 Loosen 3 mm screw
3. Rotate the main body of the probe holder until it is at the desired angle (see
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Figure 4 64 Rotate to position
4. Tighten the longitudinal adjustment screw (see Figure 4-64 on page 143).
5. To return the longitudinal adjustment to neutral (90°), line up the longitudinal
adjustment indicator markers (see Figure 4-65 on page 143).
Figure 4 65 Line up markers

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4.9.1.5 Probe Holder Left/Right Conversion
To convert the probe holder from left to right
NOTE
To perform this operation, the 1.5 mm hex wrench is required.
page 138).
2. Using the supplied 3 mm hex driver, unscrew the yoke pivot screw and remove
the yoke (see Figure 4-66 on page 144).
Figure 4 66 Unscrew yoke pivot screw
3. Loosen the probe holder arm adjustment knob and the arm clamp screw. Slide the
probe holder arms off the yoke (see Figure 4-67 on page 145).
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Figure 4 67 Remove probe holder arms
4. Flip the yoke 180° and reverse the probe holder arms (see Figure 4-68 on
page 145).
Figure 4 68 Flip yoke and reverse arms
5. Place the pivot buttons on the inside of the probe holder arms, using the 0.375 in.
wrench (see Figure 4-69 on page 146).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 69 Attach arms and move buttons
6. Mount the yoke to the opposite side of the base using the supplied 3 mm hex
driver (see Figure 4-70 on page 146).
Figure 4 70 Screw yoke to opposite side
TIP
Keep the yoke level with the base to ensure that there are no conflicts with the
plunger/set screw attached to the yoke.
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7. Locate the recessed M3 screw on the bottom of the probe holder. Unscrew the
stop post using a 1.5 mm hex wrench until it has cleared all obstructions. Do not
remove stop post (see Figure 4-71 on page 147).
Figure 4 71 Lower 90° stop post
8. Raise the stop post on the opposite side until the side of the post clearly contacts
the 90° stop point on the probe holder’s base (see Figure 4-72 on page 147).
Figure 4 72 Raise opposite 90° stop post

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 73 Reversed probe holder
4.9.2 Pivoting HydroFORM Probe Holder (Optional)

The pivoting HydroFORM probe holder is designed to function with the Olympus
HydroFORM scanner (not provided).
To use pivoting HydroFORM probe holder

1. Rotate the probe holder adjustment knob (see Figure 4-74 on page 149), and
attach the probe holder to a probe holder mount of a raster arm or to a frame bar.
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Figure 4 74 Attach probe holder
The probe holder arm adjustment knob can be rotated (see Figure 4-75 on
page 149). This allows placement of the HydroFORM by positioning the probe
holder arm accordingly.
Figure 4 75 Arm adjustment
2. Lift the probe holder slightly and pull the latch to release the probe holder’s
spring tension (see Figure 4-76 on page 150).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 76 Lift and pull latch
4.9.3 Heavy Duty Vertical Probe Holder

Figure 4-77 on page 151 and Table 7 on page 151 identify the components of the heavy
duty vertical probe holder.
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Figure 4 77 Heavy duty vertical probe holder
Table 7 Heavy duty vertical probe holder
ID Description
A Latch
B Probe holder arm adjustment

knob
C Yoke
D Probe holder arms
E Pivot buttons
F Arm clamp screw
G Probe holder adjustment knob
H Vertical adjustment knob

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4.9.3.1 Probe Holder Setup
To set up the probe holder

1. Loosen the probe holder adjustment knob, and mount the heavy duty vertical
probe holder’s dovetail jaw to the carrier (see Figure 4-78 on page 152).
Figure 4 78 Mount probe holder to carrier
The vertical adjustment knob is used to adjust the height of the heavy duty
vertical probe holder (see Figure 4-79 on page 152). This adjustment also controls
the probe holder’s spring tension.
Figure 4 79 Vertical adjustment
2. Loosen the probe holder adjustment knob, and remove the outer probe holder
arm (see Figure 4-80 on page 153).
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Figure 4 80 Remove outer arm
3. Loosen the arm clamp screw (see Figure 4-81 on page 153).
4. Place the wedge on the pivot button of the inner probe holder arm (see
Figure 4 81 Adjust inner arm
5. Align the middle of the wedge with the center of the yoke (see Figure 4-82 on
page 154).

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Figure 4 82 Remove outer arm
6. Tighten both the probe holder adjustment knob and the arm clamp screw, while
ensuring the wedge remains centered with the yoke (see Figure 4-83 on page 154).
Figure 4 83 Pivot buttons
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4.9.3.2 Probe Holder Vertical Adjustment
To adjust the probe holder vertically

1. Gently lift the heavy duty probe holder and simultaneously pull the latch to
unlock the probe holder (see Figure 4-84 on page 155).
Figure 4 84 Press up and pull latch
2. Slowly lower the probe holder toward the scan surface (see Figure 4-85 on
page 155).
Figure 4 85 Lowered toward scan surface

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4.9.3.3 Probe Holder Left/Right Conversion
To convert the probe holder from left to right

1. Using the supplied 3 mm driver, unscrew the yoke (see Figure 4-86 on page 156).
Figure 4 86 Remove yoke
2. Position the yoke and arms to the opposite side of the probe holder (see
Figure 4 87 Orient to opposite side
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3. Loosen the arm clamp screw and the probe holder arm adjustment knob,
allowing removal of the probe holder arms (see Figure 4-88 on page 157).
Figure 4 88 Remove probe holder arms
4. Reverse the position of the removed arms so they are at opposite sides of the yoke
Figure 4 89 Reverse position around yoke

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5. Position the pivot buttons so they are on the inside of the probe holder arms (see
Figure 4 90 Position pivot buttons
6. Place the probe holder arms on the yoke, and tighten the arm clamp screw and
probe holder adjustment knob (see Figure 4-91 on page 158).
Figure 4 91 Place arms back onto yoke
7. Use the supplied 3 mm driver to screw the yoke to the probe holder.
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TIP
When using a standard yoke length, position the yoke in the threaded hole closest to
the frame bar. When using a long yoke length, position the yoke in the threaded hole
furthest from the frame bar.
4.9.3.4 Probe Holder 90° Adjustment
To adjust the probe holder 90 degrees

1. Remove the yoke using the supplied 3 mm hex driver.
2. Orient the yoke to the front of the probe holder and screw the yoke into the
threaded hole provided.
4.9.4 Dual Conventional UT Probe Holder (Optional)

Follow these steps when using the dual conventional UT probe holder in conjunction
with a raster arm.
To install the dual conventional UT probe holder on a raster arm

1. The supplied cable clip is offered as a means of cable management, but it is not
typically used with the raster arm. Pinch the clip to remove it if necessary (see

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 92 Pinch the cable clip to remove
NOTE
It is necessary to remove the mounting bracket of the dual conventional UT probe
holder if attached.
2. Rotate the probe holder adjustment knob (see Figure 4-93 on page 161).
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Figure 4 93 Loosen knob
3. Remove the mounting bracket (see Figure 4-94 on page 161).
Figure 4 94 Remove bracket
4. Insert the dovetail jaw of the dual conventional UT probe holder (see Figure 4-95
on page 162) in the pivot nose mount of the raster arm.

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Figure 4 95 Insert the dovetail jaw in raster arm pivot nose
5. Tighten the probe holder adjustment knob (see Figure 4-96 on page 162).
Figure 4 96 Tighten knob
6. Release the two levers on the swivel mount to allow pivoting of the raster arm
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Figure 4 97 Pivot raster arm
7. Align the raster arm so that it is parallel with the tangent of the scan surface (see
Figure 4 98 Align parallel with scan surface

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8. Engage the swivel mount levers to hold the position of the raster arm.
9. Release the raster arm pivot nose latch (see Figure 4-99 on page 164).
Figure 4 99 Adjust raster arm pivot nose
10. Lower the probe holder to a minimum of 20 mm (0.75 in.) above the scan surface,
and latch the raster arm at this position (see Figure 4-100 on page 165).
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20 mm (0.75 in.)
minimum
Figure 4 100 Latch the raster arm pivot nose
11. Gently lift the probe holder (see Figure 4-101 on page 166 [1]).
12. Pull the probe holder latch (see Figure 4-101 on page 166 [2]).
13. Lower the probe holder gently to the scan surface (see Figure 4-101 on page 166
[3]).

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Figure 4 101 Pull probe latch to release dual conventional UT probe holder
4.9.5 Dual Probe Holder Configuration

To mount two probe holders to the raster arm, follow the procedure below.
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Figure 4 102 Raster arm with two probe holders
NOTE
To prevent equipment damage, do not mount more than two probe holders to the
front of the raster arm.
To install dual probe holders

1. Remove the cable tray (see “Attaching a Cable Tray” on page 124).
2. Using the supplied 3 mm hex driver, remove the raster arm pivot nose (female)
from the raster arm (see Figure 4-103 on page 168).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 103 Remove pivot nose
3. Release the side lever of the raster arm pivot nose (male) and angle the raster arm
pivot nose downward (see Figure 4-104 on page 168).
Figure 4 104 Angle pivot nose down
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4. Mount the (male) pivot nose (sold separately) to the raster arm (see Figure 4-105
on page 169).
Figure 4 105 Install the male pivot nose
5. Mount a frame bar to the raster arm pivot nose (see Figure 4-106 on page 170).

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Figure 4 106 Mount frame bar
6. Follow the steps in “Probe Holder Setup” on page 134 to mount and set up the
vertical probe holders (see Figure 4-107 on page 170).
Figure 4 107 Mount dual probe holders
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4.10 Probe Holder Rack
This section provides information on probe holder rack components and how to set
up and use them.
NOTE
Although the images in the instructions in “Probe Holder Rack—Flat or
Circumferential” on page 171 contain images of a probe holder rack with straight,
nonpivoting frame bars, the same principles apply to the pivoting probe holder rack.
4.10.1 Probe Holder Rack—Flat or Circumferential

The probe holder rack adds weld scanning capability to the SteerROVER motorized
scanner (see Figure 4-108 on page 172). This frame uses four (4) vertical probe holders.
Additional frame components allow up to six probes to be used.

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Figure 4 108 Probe holder rack
To set up the probe holder rack

1. Attach the wedges to the probe holders that will be used (see “Probe Holder
Setup” on page 134 for additional details).
2. Affix the probe holders, with attached wedges, to the probe holder rack. Place the
secondary probe holder at the front of the rack (1) and place the primary probe
holders at the rear (2) (see Figure 4-109 on page 173).
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Figure 4 109 Position primary and secondary probe holders
TIP
Because of the larger size of phased array wedges, scan results are generally
improved when pulling or dragging them.
3. Mount the probe holder rack to the SteerROVER (see “Swivel Mount” on
page 110 for additional details). When mounting the probe holder rack, ensure
the attachment knobs are at the front (not the scanner side) [see Figure 4-110 on
page 174].
CAUTION
To avoid mechanical failure, the pivoting probe holder rack with four probes must
only be mounted directly to the SteerROVER scanner (see “Dual Drive Modules with
Pivoting Probe Holder Rack” on page 50). The raster arm is only able to support the
weight of a probe holder bar with two (2) probes.

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Figure 4 110 Align swivel mount with scan surface
4. Release the two swivel mount levers (see Figure 4-110 on page 174) to position the
swivel mount parallel to the scan surface (see Figure 4-111 on page 174). When
alignment with scan surface is achieved, lock the SteerROVER scanner’s swivel
mount levers.
Figure 4 111 Set rear rotational adjustment knob
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5. Loosen the rear rotational adjustment knob to lower the rear section of the rack
toward the inspection surface (see Figure 4-111 on page 174). Ensure that gap B
(see Figure 4-112 on page 175) is no smaller than gap A (see Figure 4-111 on
page 174).
Figure 4 112 Set front rotational adjustment knob
6. Loosen the front rotational adjustment knob (see Figure 4-112 on page 175) to
lower the front section of the rack toward the inspection surface, ensuring that
gap C (see Figure 4-113 on page 176) is no smaller than gap A (see Figure 4-111 on
page 174).

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Figure 4 113 Align probes with the scan surface tangent
4.10.2 Pivoting Probe Holder Rack

The pivoting probe holder rack uses vertical probe holders (see Figure 4-114 on
page 177). The SteerROVER can guide as many as 6 probes in the longitudinal and
circumferential direction.
NOTE
A minimum OD of 305 mm (12 in.) is required for longitudinal scanning.
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Figure 4 114 Pivoting probe holder rack
4.10.2.1 Mounting a Pivoting Probe Holder Rack
WARNING
FALLING OBJECT HAZARD. The pivoting probe holder rack is to be mounted only
in the right-hand swivel mount. Mounting it in both the left-hand and right-hand
swivel mounts may cause the SteerROVER to fall and SEVERE INJURY or DEATH
could result.
To mount a pivoting probe holder rack

1. Attach the wedges that are to be used with the probe holders (see “Probe Holder
Setup” on page 134 for instructions).
2. Affix the probe holders, with attached wedges, to the probe holder rack (see
Figure 4-115 on page 178):
a) Place the secondary probe holders at the front of the rack (1).
b) Place the primary probe holders at the rear of the rack (2).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 115 Connect rack to right drive module
TIP
Phased array wedges are designed to be pulled along a scan surface.
3. Mount the pivoting probe holder rack to the SteerROVER scanner (see “Swivel
Mount” on page 110 for additional details).
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4.10.2.2 Pivoting Probe Holder Rack Setup—Longitudinal
WARNING
FALLING OBJECT HAZARD. When scanning in the longitudinal direction with the
pivoting probe holder rack, operation must be limited to driving in the longitudinal
direction only. Only very slight corrective steering is permitted. Excessive steering
may cause the SteerROVER to fall and SEVERE INJURY or DEATH could result.
To set up the pivoting probe holder rack for longitudinal scanning

1. Loosen the pivot wing knobs at the center of the rack system (see Figure 4-116 on
page 180).
NOTE
The swivel mount must be in a horizontal position during longitudinal scanning (see
“Swivel Mount” on page 95).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 116 Loosen the pivot wing knobs
2. Lower the left side of the rack system to align with the tangent of the scan surface,
and then tighten the pivot wing knobs (see Figure 4-117 on page 181).
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Figure 4 117 Tighten pivot wing knobs
3. Lower the vertical probe holders (see “Probe Holder Vertical Adjustment” on
page 137).
4. Ensure the probe holder arms are parallel to the scan surface (see Figure 4-118 on
page 181 and “Probe Holder Longitudinal Adjustment” on page 142 for
Figure 4 118 Correct probe holder longitudinal adjustment

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4.10.2.3 Pivoting Probe Holder Rack Setup—Circumferential

See “Probe Holder Rack—Flat or Circumferential” on page 171 for instructions on
how to set up the pivoting probe holder rack for circumferential scanning.
4.10.2.4 Pivoting Probe Holder Rack Setup—Flange
NOTE
The laser guide pivot mount can be used with the configuration in this section (see
“Laser Guide Pivot Mount” on page 185).
The pivoting probe holder rack may be configured to allow scanning of flanges and
the like. The following steps explain how to set up this configuration.
To set up the pivoting probe holder rack for flange scanning

1. Disassemble the pivoting probe holder rack to achieve the setup shown in
Figure 4-119 on page 183. Ensure proper placement of the frame bar with the
attached mounting point in relation to the SteerROVER scanner.
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Figure 4 119 Configure assembly and mount to SteerROVER
2. Loosen the pivot wing knob and raise the frame bar to an angle greater than the
surface to be scanned (see Figure 4-120 on page 184). Tighten the pivot wing knob
and place the SteerROVER on the scan surface (see “Placement of SteerROVER on
Inspection Surface” on page 60).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 120 Lift frame bar to avoid interference
3. Release the front swivel mount adjustment levers to align the swivel mount
parallel to the scan surface (see Figure 4-121 on page 184).
Figure 4 121 Align swivel mount with scan surface
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4. Loosen the pivot wing knob and align the frame bar parallel with the scan surface
Figure 4 122 Align frame bar with flange scan surface
4.10.2.5 Laser Guide Pivot Mount

A mounting point for the laser guide is included with SteerROVER weld packages
(see “Battery-Powered Laser Guide (Optional)” on page 186). To install the pivot
mount, see these following instructions.
To install the laser guide pivot mount

1. Remove the dovetail bar pivot (1) from one of the sets of probe holder racks (see
Figure 4-123 on page 186). The choice of which dovetail bar pivot to remove is at
your discretion.
2. Attach the laser guide pivot mount (2) to the frame bar (see Figure 4-123 on
page 186), tighten the dovetail knobs and the dovetail screws. Ensure a flush
alignment of the pivot mount and the frame bar to achieve proper centering of the
laser guide pivot mount.

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Figure 4 123 Correct probe holder longitudinal adjustment
3. Mount the laser guide (see “Battery-Powered Laser Guide (Optional)” on

page 186 for additional details).
4.11 Battery-Powered Laser Guide (Optional)
WARNING
LASER RADIATION. To prevent human injury, do not view directly with optical
instruments. Class 1M laser product.
The laser guide provides a reference point to align the SteerROVER to a given path
(ex.: a weld) [see Figure 4-124 on page 187].
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Figure 4 124 Laser guide
To setup and install the laser guide

1. Loosen the laser guide knob.
2. Mount the laser guide on the frame bar, and then tighten the laser guide knob (see
Figure 4 125 Mount on frame bar

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3. Adjust the laser guide’s friction pivot to direct the laser beam as required (see
Figure 4 126 Aim guide
4. Loosen the laser guide knob to adjust the side-to-side position as required.
5. Retighten the laser guide knob.
The included perpendicular mount allows for alternate mounting positions when
required (see Figure 4-127 on page 188).
Perpendicular dovetail mount
Figure 4 127 Laser guide perpendicular mount
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NOTE
The battery-powered laser guide requires one (1) AA battery for operation.
4.12 Cable Management
The cable management is offered in a variety of lengths and provides a means of

bundling and protecting cables and hoses that connect to the SteerROVER.
4.12.1 Mounting Cable Management
To mount the cable management

1. Align the cable management clamp with the appropriate mounting position on
the umbilical (see Figure 4-128 on page 189).
Figure 4 128 Align with umbilical
2. Tighten the cable management clamp wing knob (see Figure 4-129 on page 190).

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4 129 Tighten wing knob
4.12.2 Setting Up the Cable Management
To set up the cable management

1. Open the cable management tube and, beginning at the clamp end, start placing
the cabling in the tube (see Figure 4-130 on page 190).
Figure 4 130 Insert cables and hoses
2. Follow the cable placement, zipping the tube closed (see Figure 4-131 on
page 191).
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Figure 4 131 Zip to close
3. After the cable is placed in the entire length of tube, bring the zipper from the
opposite end to meet at any point in the middle (see Figure 4-132 on page 191).
Figure 4 132 Zip opposite end
When necessary, the two zippers may be opened to allow any cables to be routed out
of the tube (see Figure 4-133 on page 192).

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Figure 4 133 Flexible routing
4.12.3 Attaching the Cable Management Clamp

In the event that the tube becomes disconnected from the cable management clamp,
follow these instructions to reattach the tube and clamp.
To attach the cable management clamp

1. Loosen the clamp screw using the supplied 3 mm hex driver.
2. Slide the clamp around the tube, and then slide the tube around the outside of the
cable management mount (see Figure 4-134 on page 192).
Figure 4 134 Slide tube around mount
3. Align the zipper opening and the cable management clamp opening.
4. Slide the clamp over the tube and cable management mount pinching the tube in
between (see Figure 4-135 on page 193).
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Figure 4 135 Slide clamp onto mount
5. Tighten the clamp screw (see Figure 4-136 on page 193).
Figure 4 136 Tighten clamp screw
4.13 Backpack (Optional)
The SteerROVER backpack is intended to mount objects (for example, pre-amps,

splitters, etc.) that meet the following requirements:
• Have a maximum weight of 1.36 kg (3 lb)

• Are attached to the SteerROVER with a lanyard or probe cables strong enough to
• Have smooth edges that will not cut the backpack strap

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NOTE
The backpack is only compatible with SteerROVER scanners manufactured after the
spring of 2015.
To install and use the backpack

1. Allow the SteerROVER scanner to pivot exposing the inside of the left drive
module, and then slide the dovetail nuts of the backpack into the accessory
dovetail groove (see Figure 4-137 on page 194).
Figure 4 137 Pivot and insert dovetail nut
2. Tighten the two backpack screws using the supplied 3 mm hex driver (see
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Figure 4 138 Tighten screws
3. Pull the Velcro straps tight around the item on the backpack (see Figure 4-139 on
page 195).
Figure 4 139 Velcro straps to hold item in place

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4.14 Pre-Amp Bracket (Optional)
The SteerROVER pre-amp bracket is intended to mount objects (for example, pre-
amps, splitters, etc.) that meet the following requirements:
• Have a maximum weight of 1.36 kg (3 lb)

• Are attached to the SteerROVER with a lanyard or probe cables strong enough to
• Have smooth edges that will not cut pre-amp bracket’s straps
The pre-amp bracket (P/N: Q8300570) mounts to any dovetail groove to hold a pre-
amp. Compatible with most standard pre-amps, the adjustable screw mounting
channel on the bottom of the bracket is used to attach a pre-amp. The pre-amp bracket
also comes with Velcro straps that can be used to hold the pre-amp.
To install and use the pre-amp bracket

1. Insert the Velcro straps as shown in Figure 4-140 on page 196.
Figure 4 140 Inserting the Velcro straps
2. Place the pre-amp in the bracket, and secure it in place using the Velcro straps (see
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Figure 4 141 Pre amp in the bracket and Velcro to hold it in place
3. Mount the bracket on a frame bar, and tighten the knob (see Figure 4-142 on
page 197).
Figure 4 142 Knob to secure the pre amp bracket on the frame bar

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5. Maintenance
5.1 Safety Precautions before Maintenance
WARNING
ELECTRICAL SHOCK HAZARD. To avoid the risk of electric shock, disconnect the
power controller when servicing the equipment. The power controller is powered
even when the E-stop push-button is latched in the off position.
WARNING

strong magnetic field which may cause failure or permanent damage to items such as
watches, memory devices, CRT monitors, medical devices, or other electronics.
Tools, magnets, and metal objects can cut, pinch or entrap hands and fingers.
HANDLE WITH CARE.
Those with pacemakers or ICDs must stay at least 25 cm (10 in.) away at all times.
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5.2 Maintenance Schedule
General cleaning of all components is important to keep the system working properly.
All components that do not have wiring or cables are completely waterproof.
Components can be washed with warm water, dish soap, and a medium bristle brush.
Before using the SteerROVER scanner, ensure that all connectors are free of water and
moisture.
TIP
All components with wiring, cables, or electrical connections are splashproof but not
submersible.
NOTE
Never use strong solvents or abrasive materials to clean your scanner components.
The SteerROVER system must be maintained according to the following schedule.
Table 8 Maintenance table
Maintenance item Frequency
Inspect safety apparatus Every use

This includes:
• All components of tether system. Replace
damaged components as necessary.
• Lifting sling on the scanner. If the lifting
sling shows signs of damage (ex.: cuts,
abrasion, etc) do NOT use.
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Table 8 Maintenance table (continued)
Maintenance item Frequency
Clean the drive wheels Every use

Debris will collect on the magnetic wheels.
Remove this debris before every use. An
effective cleaning method uses adhesive
backed tape (ex.: duct tape) to pull the debris
off the wheels.
Inspect cables and connectors Every use

Inspect the umbilical cable, the controller
cable, and the power controller cable for
damage. Have any damaged cable repaired
by a qualified person or replace the cable
assembly as necessary.
Inspect all connectors for damage or moisture.
Straighten bent pins. Dry connectors before
using.
General cleaning Every use

Ensure that the scanner stays relatively clean
by wiping off any excess dirt or other
contaminants after every use.
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6. Troubleshooting
This chapter provides possible solutions to problems that you may encounter when
operating the SteerROVER scanner. For any issues that you cannot resolve, see
“Technical Support” on page 22.
6.1 Start-Up Issues
Two messages are possible in the event of a start-up issue: “Joystick Off Center” or
“Checking Network.”
6.1.1 Joystick Off Center

Upon system start-up, the joystick positions are detected. When a joystick is detected
outside the center position, the Joystick Off Center screen displays, indicating the
joystick will be disabled (see Figure 6-1 on page 204). Press Ok to continue system
start-up. All system functions will work normally with the exception of movements
that require joystick operation.
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Figure 6 1 Joystick off center screen
Ensure the handheld controller’s joysticks are free of interference, and then reset the
system power to enable joystick control. If no interference of the joystick is present,
the joystick calibration may need to be performed (see “Joystick Calibration Screen”
on page 89)
6.1.2 Checking Network
Checking
network
failure
message
Figure 6 2 The Checking Network message
During start-up, the system initializes the communications to all the devices on the
network (see “System Start-Up” on page 57 for start-up instructions). If the network
communication fails for any reason, the “Checking Network” message will appear
and remain on screen (see Figure 6-2 on page 204).
The following are some likely causes of this failure:
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• No devices connected to the network

• A problem with one of the devices
• Cable issue causing the entire network to fail
Check the connections of the devices or try removing one device at a time from the
system to isolate the problem device.
NOTE
Always turn off the system power before connecting or disconnecting any devices.
6.2 Startup Override
A system maintenance mode may be accessed to correct system issues. Enter the
maintenance mode by pressing the handheld controller click wheel while system
power is activated. Continue pressing the handheld controller click wheel until the
Startup Override screen appears (see Figure 6-3 on page 205).
Figure 6 3 The Startup Override screen
6.2.1 Scan Devices

This utility scans the system network for devices. All possible device addresses and
speeds are scanned. As devices are found, the address of the device and speed are
displayed (see Table 9 on page 206 for common device addresses). When the scanning
is complete, power to the system must be cycled (see Figure 6-4 on page 206).
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Figure 6 4 The Cycle Power screen—Scan Devices
Table 9 Common addresses
Common addresses
Raster Module 30
SteerROVER 40
When a device is connected to the system but is not detected, this most likely indicates
an internal device problem. Plug the suspect device into a different umbilical port and
perform the scan again to confirm the device is faulty.
Normal network speeds will be 2 for all devices. When a device is not operating at the
correct speed, the internal software attempts to correct the device speed.
When a device is not operating at the correct speed, it may disrupt communications of
the system network. Power should be cycled and the scan restarted.
TIP
Within normal operation, issues with device speed are very rare. Device network
speeds are set by the manufacturer and should not deviate.
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6.2.2 Reset Parameters

If the system parameters become corrupt or a change is made that prevents the system
from functioning properly. All system parameters may be restored to their factory
settings by selecting this option. When pressing the Reset Params button, the changes
occur immediately. Power will need to be cycled for the reset to be complete (see
Figure 6 5 The Cycle Power screen—Reset Parameters
6.2.3 System Parameters

System parameters are factory set to control a variety of functions. These parameters
cannot be modified. However, special circumstances may occur when modification of
these parameters could be recommended by Olympus.
Instructions for making changes to the system parameters will only be provided when
deemed necessary by Olympus.
6.2.4 Device Address

Each device type in the system is factory assigned a unique identifier. This option
allows for these identifiers to be changed in the field. Instructions for making changes
to the system parameters will only be provided when deemed necessary by Olympus.
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6.3 Encoder Failure
The left drive module’s motor encoder, can be used to output encoder signals to an
instrument (see “Scanner Operation Specifications” on page 218 for additional
details).
NOTE
When the motor encoder is used to track the position, steering may cause wheel
slippage, which will affect encoder accuracy.
To output the motor encoder’s signal, plug the left drive module’s connector into the
umbilical’s X-ENC socket. Plug the right drive module’s connector into the remaining
socket (see Figure 6-6 on page 208).
Figure 6 6 Left drive module encoder connection
6.4 Additional Issues
Table 10 on page 209 contains a general list of potential issues, causes, and solutions.
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Table 10 Troubleshooting table
Problem Possible cause Solution
Input power Ensure input power

requirements not met. meets requirements (see
“Power Requirements”
on page 219).
Handheld controller not Plug handheld controller

plugged into power into power controller.
controller. Ensure connectors are
dry, clean and connector
pins are not bent.
Umbilical cable not Check umbilical cable

Handheld controller properly connected. connections at both ends.
display does not activate Ensure connectors are
dry and clean and
connector pins are not
bent.
SteerROVER system not Start the SteerROVER

started. system (see “System
Start-Up” on page 57).
Damaged components in Contact Olympus

the handheld controller, technical support.
scanner, power
controller, or cabling.
Handheld controller is See “Operation” on

not in correct mode for page 57 for additional
driving. details.
Handheld controller
display is activated, yet
Damaged components in Contact Olympus
scanner does not drive
the handheld controller, technical support.
scanner, power
controller, or cabling.
Troubleshooting 209
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Table 10 Troubleshooting table (continued)
Problem Possible cause Solution
See the possible causes Try the solutions for

for the first problem in problem one. If the
SteerROVER does not this table. scanner is still
drive and is unreachable unresponsive, see
“Retrieval of a Stranded
Scanner” on page 210.
SteerROVER does not A drive module is dead. Contact Olympus

steer properly. technical support.
Inspection surface is Do not steer the scanner

interfering with so severely. Do not use
underside of the drive the SteerROVER outside
All four wheels do not
module housing(s) due to of its intended use (see
remain on the inspection
excessive steering on “Intended Use” on
surface.
curved inspection page 23).
surfaces with OD less
than 2.1 m (84 in.).
Loose raster arm pivot Component adjustment Contact Olympus

nose required. technical support.
For technical assistance, see “Technical Support” on page 22.
6.5 Retrieval of a Stranded Scanner
WARNING
FALLING OBJECT HAZARD. The tether system must remain active while retrieving
the SteerROVER (ex.: a mechanism or person must be continuously taking up the
slack in the tether).
Should the SteerROVER scanner become inoperative while out of reach, first attempt
the solutions offered in this chapter.
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If troubleshooting does not rectify the issue, it may be necessary to retrieve the
SteerROVER manually.
It is crucial that the tether system remains active while retrieving the scanner (that is,
a mechanism or person must be continuously taking up slack in the tether).
To retrieve the scanner manually

1. Press the E-stop push-button to turn the SteerROVER power off.
NOTE
Under normal conditions, the SteerROVER should begin descending slowly.
2. If the SteerROVER stops descending because of some kind of impediment, use a

ladder, personnel lift, or scaffolding to assist the scanner in overcoming the
obstacle.
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7. Service and Repair
For information about authorized service and repairs, see “Maintenance” on

page 199. For any other issues with your SteerROVER scanner, first consult
“Troubleshooting” on page 203, and then see “Technical Support” on page 22.
Service and Repair 213

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8. Specifications
This chapter contains the specifications for the SteerROVER scanner, such as the
physical characteristics and operating environment requirements.
8.1 Scanner General Specifications
WARNING
LIFTING HAZARD. The SteerROVER scanner can be heavy. Single person lifting
could cause injury. To prevent serious human injury, two person lifting is
recommended.
Table 11 Scanner general specifications
Category Parameter Specification
Weight Scanner weighta 7.7 kg (17 lb)
Raster arm (600 mm) weight 3.36 kg (7.4 lb)
Raster arm (900 mm) weight 4.04 kg (8.9 lb)
Voltage and Voltage 15 V DC to 48 V DC

power
Power 320 W
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Table 11 Scanner general specifications (continued)
Category Parameter Specification
Operating Operating temperature 20 °C to 50 °C ( 4 °F to 122 °F)

environment
Maximum relative humidity 90 %, noncondensing
Pollution degree 2
Altitude Up to 2000 m (6561 ft)

a. Dual module configuration excluding case, attachments, umbilical, power controller, and
handheld controller.
8.2 Scanner Dimensions
30.8 cm (12.1 in.)
Figure 8 1 Scanner dimensions—length
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12.5 cm
(4.9 in.)
8.1 cm
(3.2 in.)
28.2 cm (11.2 in.)
Figure 8 2 Scanner dimensions (dual modules)—width and height
8.1 cm
(3.2 in.)
16.1 cm (6.3 in.)
Figure 8 3 Scanner dimensions (single module)—width and height
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8.3 Scanner Operation Specifications
Table 12 Scanner operation specifications
Parameter Specification
Scanner diameter range • External, circumferential scans: 70 mm

(2.75 in.) OD to flat
• Internal, circumferential scans:
610 mm (24 in.) ID to flat
• External, longitudinal scans: 305 mm
(12 in.) OD to flat
Right drive module (idler encoder) 13.78 counts/mm (349.9 counts/in.)
Left drive module (motor encoder) 872.5 counts/mm (22162.8 counts/in.)
Raster arm module 240.2 counts/mm (6100.9 counts/in.)
Environmental sealing Dust tight, water tight (not submersible)
Required radial clearancea 70 mm (2.75 in.) on pipes under 200 mm

(8 in.) OD and 81.5 mm (3.2 in.) on pipes
over 200 mm (8 in.) OD
a. Drive modules only, without backpack and with handles removed.
8.4 Performance Specifications
Table 13 Performance specifications
Parameter Specification
Maximum vertical payloada 10 kg (22 lb)
Drive modules speed 0–25 cm/s (0–10 in./s)
Raster arm module speed 0.5–76.2 cm/s (0.2–30 in./s)
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a. Performance may vary with surface type. Umbilical and attachments are considered pay-
load. Heavy payloads may require reduced speeds.
8.5 Power Requirements
WARNING
A reliable power source must be used to power the SteerROVER. Connections must
be secured to prevent accidental disconnection. Power failure may cause the
SteerROVER to freewheel down when operating in a vertical orientation. Portable
generator usage is not recommended unless accompanied by the use of an
uninterruptible power controller.
WARNING
Proper grounding of the power controller is important for safe operation. When a
generator is used to supply power to the system (not recommended), the generator
must be properly grounded (refer to generator manual).
Power Requirements: 100–240 VAC, 50/60 Hz, 1.4 A
NOTE
The SteerROVER power controller automatically adjusts to the supplied voltage.
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8.6 Encoder Interface Specifications
ID Pinout
1 Enc B
2 Enc B’
3 Enc A
4 Enc A’
5 Aux Enc A’
6 Aux Enc A
7 Aux Enc B’
8 Aux Enc B
9 Enc +5 V
10 Enc Com
H Shield
Figure 8 4 Pinout configuration
• Output type: 4 channel quadrature 5 VDC RS422 compatible

• Power: Power must be supplied to the interface
• 5 VDC ±10 % power limited to <15 W
8.7 Operating Environment
The SteerROVER is designed for operation in ambient temperatures between 20 °C

( 4 °F) and 50 °C (122 °F).
220 Chapter 8
10-004209-01EN [Q7750159], Rev. 2, May 2018
Appendix: Spare Parts
To order accessories or replacement parts for your SteerROVER system, contact

Olympus.
NOTE
These drawings are for ordering parts and not necessarily a list of kit contents.
Spare Parts 221

10-004209-01EN [Q7750159], Rev. 2, May 2018
A.1 SteerROVER Base Scanner
Figure A 1 SteerROVER base scanner
Table 14 SteerROVER base scanner spare parts
ID Part number Description
1 Q8301351 Handle
2 N/A Left drive module
3 N/A Right drive module
4 Q8301350 Magnetic wheel
5 Q8300549 FHCS, M4 × 0.7 × 16 mm, SST
222 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
A.2 Standard Accessories
Figure A 2 Standard accessory kit components
Table 15 Standard accessory kit spare parts
1 Q7750088 Power controller (compatible with North

American or European)
2 U8800512 Power cord (North American)
3 Q8300553 Power cord (European)
4 Q8300553 Controller cable
Spare Parts 223

10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 15 Standard accessory kit spare parts (continued)
5 Q8301390 Umbilical with 5 m cable
Q8301391 Umbilical with 7.5 m cable
Q8301392 Umbilical with 15 m cable
Q8301393 Umbilical with 30 m cable
6 Q8301359 10 mm (0.375 in.) wrench
7 Q8301360 Plug: LEMO receptacle, 10 mm
8 Q8301361 Plug: LEMO receptacle, 12 mm
9 Q8301362 3 mm (0.118 in.) flat driver
10 Q8301352 Lifting sling
11 Q7750089 Handheld controller
12 Q8300558 Installation/removal mat
13 Q8301353 Irrigation kit, 2–4 probe, 5 m tube
Q8301354 Irrigation kit, 2–4 probe, 7.5 m tube
Q8301355 Irrigation kit, 2–4 probe, 15 m tube
Q8301356 Irrigation kit, 2–4 probe, 30 m tube
14 Q8300560 5 m LEMO encoder cable for

OmniScan MX2, OmniScan SX, and
Focus PX
15 Q8301362 3 mm (0.118 in.) hex driver
16 Q8301357 Cap
17 Q8301358 Cap: scanner hinge cover
224 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
A.2.1 Cable Management
Figure A 3 Cable management parts
Table 16 Cable management part numbers
1 — Cable sleeving (see “Cable

Management Sleeving” on page 226)
2 Q8300554 Cable management clamp
3 Q8300557 Cable management mount
Spare Parts 225

10-004209-01EN [Q7750159], Rev. 2, May 2018
A.2.2 Cable Management Sleeving
Figure A 4 Cable management sleeving sizes
Table 17 Cable management sleeving part numbers
Length Part number
4.5 m (14.8 ft) Q8301380
7 m (22.9 ft) Q7750093
9.5 m (31 ft) Q8301381
14.5 m (47.6 ft) Q8301382
29.5 m (96.8 ft) Q7750092
226 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
A.3 Raster Arm Module
Figure A 5 Raster arm
Table 18 Raster arm module spare parts
1 Q8300561 Pivot nose (female)
2 Q8300562 Cable management clip
3 Q8300563 Screw M3 × 0.5 × 4 mm
4 — Mounting rail (see “Mounting Rail” on

page 228)
5 — Base (see “Raster Arm Base” on page 229)
6 — Cable tray (see “Cable Tray” on page 229)
Spare Parts 227

10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 18 Raster arm module spare parts (continued)
7 Q8300566 Raster arm cable
Table 19 Raster arm complete kits
Part number Description
Q7500046 SteerROVER 600 mm raster arm kit
A.3.1 Mounting Rail
Figure A 6 Raster arm mounting rail
Table 20 Mounting rail part numbers
Length Part number
600 mm (24 in.) Q8301365
900 mm (35 in.) Q8301364
1160 mm (46 in.) Q8301402
228 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
A.3.2 Raster Arm Base
Figure A 7 Base for the raster arm
Table 21 Base for raster arm part numbers
Length Part number
600 mm (24 in.) Q8301396
900 mm (35 in.) Q8301397
1160 mm (46 in.) Q8301398
A.3.3 Cable Tray
Figure A 8 Raster arm cable tray lengths
Table 22 Cable tray part numbers
Length Part number
600 mm (24 in.) Q8301367
900 mm (35 in.) Q8301366
Spare Parts 229

10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 22 Cable tray part numbers (continued)
Length Part number
1160 mm (46 in.) Q8301368
A.3.4 Cable Tray Parts
Figure A 9 Cable tray parts
Table 23 Cable tray component part numbers
1 — Cable carrier (see “Cable Carrier” on

page 231)
2 Q8301373 BHCS, M5 × 0.8 × 8 mm, SST
3 Q9000038 Carriage bracket
4 Q8301374 Cable tray bracket
230 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 23 Cable tray component part numbers (continued)
5 Q8301375 Magnetic base
6 Q8301376 Magnetic end
A.3.5 Cable Carrier
Figure A 10 Cable carriers
Table 24 Cable carrier part numbers
Length Part number
600 mm (24 in.) Q8301370
900 mm (35 in.) Q8301369
1160 mm (46 in.) Q8301370
Spare Parts 231

10-004209-01EN [Q7750159], Rev. 2, May 2018
A.3.6 Heavy Duty Vertical Probe Holder Components
Figure A 11 Heavy duty vertical probe holder
NOTE
The part number of the wide yoke version of the heavy duty vertical probe holder
assembly is Q7750123 and it is used to hold the HydroFORM full size cart.
232 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 25 Heavy duty vertical probe holder spare parts and part numbers
1 Q8300592 Arm clamp screw, BHCS, M5 × 0.8 × 20 mm,

SST
2 Q8300593 Heavy duty probe holder subassembly
3 Q8300594 Probe holder arm adjustment knob
4 Q8300596 Standard yoke style (S) 8.28 cm (3.259 in.)
Q8300953 Wide yoke style (W) 12.17 cm (4.791 in.)
5 Q8300595 Probe holder arm
6 U8775198 Pivot button style for Olympus PA wedge
Spare Parts 233

10-004209-01EN [Q7750159], Rev. 2, May 2018
A.4 Pivoting Probe Holder Rack Components
Figure A 12 Pivoting probe holder rack spare parts
Table 26 Pivoting probe holder rack spare parts and part numbers
1 Q8300573 Vertical probe holder side arm, left
2 Q8300858 Arm mount block, left
3 Q8300574 Knob, M4 × 0.7 × 11.5 mm
234 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 26 Pivoting probe holder rack spare parts and part numbers (continued)
4 Frame bar (see “Frame Bar” on page 235)
5 Q8301377 Probe holder mount
6 Q8301378 Frame bar pivot
7 Q8301379 Laser guide pivot mount
8 Q8300859 Arm mount block, right
9 Q8300567 Vertical probe holder side arm, right
10 Q8301363 Male pivot to mount a probe holder bar

with two (2) probes only
IMPORTANT NOTE: This pivot is not
strong enough to support the weight of the
probe holder rack with four (4) probes.
A.4.1 Frame Bar
Figure A 13 Frame bar spare parts
Table 27 Frame bar spare parts and part numbers
Length Part number
20 cm (7.87 in.) Q8301399
35 cm (13.78 in.) Q8300575
Spare Parts 235

10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 27 Frame bar spare parts and part numbers (continued)
Length Part number
45 cm (17.72 in.) U8830732
55 cm (21.65 in.) U8775161
A.4.2 Vertical Probe Holder Components for Weld Inspection
Figure A 14 Vertical probe holder
236 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
NOTE
The part number of the vertical probe holder assembly for phased array probe with
standard yoke is Q7750121. The part number of the vertical probe holder assembly for
the TOFD probe with standard yoke is Q7750126. These probe holders are meant to be
used with the pivoting probe holder rack, and they are included with SteerROVER
weld packages (see Table 4 on page 38).
Table 28 Vertical probe holder spare parts and part numbers
1 Q8300576 Vertical probe holder subassembly
2 Q7750010 Knurled knob, M4 × 0.7 ×10 mm, 3 mm

stand off, SST
3 Q8300577 Standard arm (A)
Q7750009 Short arm (B)
Q8300578 Long arm (C)
4 U8775198 Pivot button (01), hole size 8 mm

(0.315 in.) for Olympus PA wedge
U8775199 Pivot button (02), hole size 5 mm

(0.197 in.) for Olympus TOFD wedge
5 Q8300579 Standard yoke (S) 6.27 cm (2.470 in.)
Q8300580 Wide yoke (W) 7.78 cm (3.064 in.)
6 Q8300568 Arm clamp screw, SHCS, M4 × 0.7 ×

10 mm, SST
Spare Parts 237

10-004209-01EN [Q7750159], Rev. 2, May 2018
A.5 Optional Accessories
A.5.1 Pivoting HydroFORM Probe Holder Components
Figure A 15 Pivoting HydroFORM probe holder (P/N: U8775328)
Table 29 HydroFORM probe holder spare parts and part numbers
1 U8775198 Pivot button style for Olympus PA wedge
2 Q8300592 Arm clamp screw, BHCS, M5 × 0.8 × 20 mm,

SST
3 Q8300597 HydroFORM probe holder arm
4 Q8300594 Probe holder arm adjustment knob
238 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
A.5.2 Dual Conventional UT Probe Holder Components
Figure A 16 Dual conventional UT probe holder (P/N: Q7750070)
NOTE
This probe holder (P/N: Q7750070) is compatible with Olympus D790 probes.
Table 30 Dual conventional UT probe holder spare part numbers
1 Q8300601 Cable clip
2 Q8300598 Probe holder receptacle and wear plate
Spare Parts 239

10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 30 Dual conventional UT probe holder spare part numbers (continued)
3 Q8300599 Screw, SHSS, M8 × 1.25 × 12 mm, dog

point, SST
A.5.3 Pre-Amp Bracket
Figure A 17 Pre amp bracket (P/N: Q7201260)
240 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
A.5.4 Backpack Components
Figure A 18 Backpack spare parts
Table 31 Backpack part numbers
1 Q7201261 Backpack with Velcro
2 Q8301383 Velcro strap
Spare Parts 241

10-004209-01EN [Q7750159], Rev. 2, May 2018
A.5.5 Battery-Powered Laser Guide Components
Figure A 19 Laser guide spare parts (or complete kit [PN: Q7750081])
Table 32 Battery powered laser guide part numbers
1 Q8301387 Perpendicular dovetail mount
2 Q8301388 Line laser, battery powered, Class 1
3 Q8301389 Pivoting laser clamp
1–3 Q7750081 Complete laser guide kit
242 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
A.6 Cases
A.6.1 Scanner and Accessory Cases
Figure A 20 SteerROVER case options
Table 33 Carrying case part numbers
1 Q8301384 SteerROVER scanner case
2 Q8301385 Scanner accessories case
3 Q8301386 Umbilical case
Spare Parts 243

10-004209-01EN [Q7750159], Rev. 2, May 2018
A.6.2 Raster Arm Cases
Figure A 21 Raster arm case options
Table 34 Raster arm case part numbers
1 Q8301371 900 mm raster arm case
2 Q8301372 600 mm raster arm case
244 Appendix
10-004209-01EN [Q7750159], Rev. 2, May 2018
List of Figures
Figure i-1 Label locations on scanner and accessories ..................................................... 2

Figure i-2 Label and engraving locations on the SteerROVER right drive module .... 3
Figure i-3 Label and engraving locations on the SteerROVER left drive module ....... 3
Figure i-4 No entry fall zone .............................................................................................. 18
Figure i-5 3 mm hex driver ................................................................................................. 26
Figure i-6 0.375 in. wrench ................................................................................................. 26
Figure i-7 3 mm flat screwdriver ....................................................................................... 27
Figure i-8 Example of an optional hex wrench ............................................................... 27
Figure 1-1 No entry fall zone .............................................................................................. 30
Figure 1-2 Lifting the tether attachment points ............................................................... 33
Figure 1-3 Press the pin’s release button (left) and pull out pin (right) ......................... 33
Figure 1-4 Aligning shackle with tether (left) and inserting pin (right) ........................ 34
Figure 1-5 Proper shackle (left) incorrect shackle (right) orientation ............................ 35
Figure 1-6 Location of the shackle plate ............................................................................ 36
Figure 1-7 Reversing the shackle orientation for low-profile scanning ........................ 37
Figure 1-8 Scanner components ......................................................................................... 40
Figure 1-9 Scanner components (continued) ...................................................................... 41
Figure 2-1 Raster arm with heavy duty vertical probe holder configuration .............. 44
Figure 2-2 Raster arm and dual conventional UT probe holder configuration ........... 46
Figure 2-3 Raster arm and dual probe holder configuration ......................................... 48
Figure 2-4 Pivoting probe holder rack (optional) configuration ................................... 50
Figure 2-5 Pivoting probe holder rack (optional) configured for flange scanning ..... 52
Figure 2-6 Right drive module configuration .................................................................. 54
Figure 3-1 Power controller ................................................................................................. 57
Figure 3-2 Handheld controller warning message .......................................................... 58
Figure 3-3 Falling object warning ....................................................................................... 59
Figure 3-4 Raster homing .................................................................................................... 59
Figure 3-5 Front swivel adjustment levers ........................................................................ 61
Figure 3-6 Proper swivel mount position ......................................................................... 62
Figure 3-7 Place installation/removal mat ........................................................................ 62
List of Figures 245

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 3-8 Lower SteerROVER to mat ............................................................................... 63

Figure 3-9 Drive the SteerROVER ...................................................................................... 64
Figure 3-10 Drive SteerROVER off the mat ........................................................................ 64
Figure 3-11 Magnetized to surface ....................................................................................... 65
Figure 3-12 Swivel mount aligned parallel to scan surface .............................................. 66
Figure 3-13 Handheld controller .......................................................................................... 67
Figure 3-14 Sample touchscreen buttons ............................................................................. 68
Figure 3-15 Mode Select screen ............................................................................................. 68
Figure 3-16 Jog mode with raster arm ................................................................................. 69
Figure 3-17 Jog mode showing the position and speed of the SteerROVER ................. 70
Figure 3-18 Jog mode button identification ........................................................................ 70
Figure 3-19 Jog mode button identification–Bias button .................................................. 72
Figure 3-20 Latched Jog mode button identification–Bias button ................................... 73
Figure 3-21 The Two Axis Scan Setup screen ..................................................................... 74
Figure 3-22 Horizontal scan path ......................................................................................... 75
Figure 3-23 Vertical scan path ............................................................................................... 76
Figure 3-24 Run button error ................................................................................................ 76
Figure 3-25 Scan speeds ......................................................................................................... 77
Figure 3-26 The Two Axis Scan screen ................................................................................ 78
Figure 3-27 Scan path ............................................................................................................. 79
Figure 3-28 Scan path close up ............................................................................................. 79
Figure 3-29 Exit warning ....................................................................................................... 80
Figure 3-30 The Utilities screen ............................................................................................ 81
Figure 3-31 The User Settings screen ................................................................................... 82
Figure 3-32 The Detected Modules screen .......................................................................... 85
Figure 3-33 The System 1 Diagnostics screen ..................................................................... 85
Figure 3-36 The RightDrv Diagnostics screen .................................................................... 87
Figure 3-37 The RightDrv Diagnostics screen with encoder ............................................ 88
Figure 3-38 The Touch calibration screen ............................................................................ 89
Figure 3-39 Joystick error ....................................................................................................... 90
Figure 3-40 The Joystick Calibration screen ........................................................................ 91
Figure 3-41 Draw utility ......................................................................................................... 91
Figure 3-42 High internal temperature screen ................................................................... 92
Figure 4-1 Handheld controller .......................................................................................... 93
Figure 4-2 Right drive module ............................................................................................ 95
Figure 4-3 Frame bar installation ....................................................................................... 95
Figure 4-4 Swivel mount angle ........................................................................................... 96
Figure 4-5 Align dovetail jaws ............................................................................................ 96
Figure 4-6 Mount frame bar ................................................................................................ 97
Figure 4-7 Pivot swivel mount ............................................................................................ 97
246 List of Figures

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4-8 Align swivel mount with etched line ............................................................. 98

Figure 4-9 Connect to umbilical ......................................................................................... 99
Figure 4-10 Align with drive module mount ..................................................................... 99
Figure 4-11 Tighten the black wing knob ......................................................................... 100
Figure 4-12 Adjust umbilical mount angle ....................................................................... 101
Figure 4-13 Correct umbilical mount alignment .............................................................. 102
Figure 4-14 Incorrect umbilical mount alignment ........................................................... 102
Figure 4-15 Encoder wheel .................................................................................................. 103
Figure 4-16 Lift the handle lock latch ................................................................................ 103
Figure 4-17 Pivot handle nose downward ........................................................................ 104
Figure 4-18 Lift the handle to remove it ............................................................................ 104
Figure 4-19 Dovetail accessory mounts ............................................................................. 105
Figure 4-20 Left drive module ............................................................................................ 106
Figure 4-21 Press release pin ............................................................................................... 107
Figure 4-22 Press pin and rotate modules ........................................................................ 107
Figure 4-23 Rotate modules to 90° ..................................................................................... 108
Figure 4-24 Pull modules apart .......................................................................................... 108
Figure 4-25 Use caps on the connection pivots ................................................................ 109
Figure 4-26 Connecting the left drive module to the umbilical ..................................... 110
Figure 4-27 Frame bar installation ..................................................................................... 111
Figure 4-28 Swivel mount angle ......................................................................................... 111
Figure 4-29 Power controller ............................................................................................... 113
Figure 4-30 Umbilical cable ................................................................................................. 115
Figure 4-31 Umbilical connectors (scanner side) ............................................................. 116
Figure 4-32 Umbilical connector (cable side) ................................................................... 117
Figure 4-33 Controller cable ................................................................................................ 119
Figure 4-34 Encoder cable ................................................................................................... 120
Figure 4-35 Raster arm module .......................................................................................... 121
Figure 4-36 Slide onto one swivel mount .......................................................................... 122
Figure 4-37 Properly mounted raster arm ........................................................................ 123
Figure 4-38 Attach the probe holder mount to the mounting rail ................................. 123
Figure 4-39 Mount raster arm to the right drive module’s swivel mount .................... 124
Figure 4-40 Attaching the cable tray .................................................................................. 125
Figure 4-41 Press bracket to carriage ................................................................................. 126
Figure 4-42 Slide bracket attaching to carriage ................................................................ 126
Figure 4-43 Unclip flaps from cable tray ........................................................................... 127
Figure 4-44 Route cabling and close flaps ......................................................................... 128
Figure 4-45 Raster arm cable ............................................................................................... 129
Figure 4-46 Raster arm cable routing ................................................................................. 130
Figure 4-47 Adjustable cable clips ...................................................................................... 131
Figure 4-48 Route cable through the clip twice ................................................................ 132
Figure 4-49 Vertical probe holder ....................................................................................... 133
List of Figures 247

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4-50 Adjust on frame bar ......................................................................................... 134

Figure 4-51 Vertical adjustment .......................................................................................... 135
Figure 4-52 Place buttons ..................................................................................................... 135
Figure 4-53 Adjust inner arm .............................................................................................. 136
Figure 4-54 Adjust outer arm .............................................................................................. 137
Figure 4-55 Tighten arm knob ............................................................................................. 137
Figure 4-56 Latch probe holder ........................................................................................... 138
Figure 4-57 Lower toward scan surface ............................................................................. 138
Figure 4-58 Press latch button ............................................................................................. 139
Figure 4-59 Lower toward scan surface ............................................................................. 139
Figure 4-60 Loosen 3 mm screw ......................................................................................... 140
Figure 4-61 Rotate and tighten ............................................................................................ 141
Figure 4-62 Stop post locates 90° ........................................................................................ 141
Figure 4-63 Loosen 3 mm screw ......................................................................................... 142
Figure 4-64 Rotate to position ............................................................................................. 143
Figure 4-65 Line up markers ............................................................................................... 143
Figure 4-66 Unscrew yoke pivot screw .............................................................................. 144
Figure 4-67 Remove probe holder arms ............................................................................ 145
Figure 4-68 Flip yoke and reverse arms ............................................................................ 145
Figure 4-69 Attach arms and move buttons ...................................................................... 146
Figure 4-70 Screw yoke to opposite side ........................................................................... 146
Figure 4-71 Lower 90° stop post ......................................................................................... 147
Figure 4-72 Raise opposite 90° stop post ........................................................................... 147
Figure 4-73 Reversed probe holder .................................................................................... 148
Figure 4-74 Attach probe holder ......................................................................................... 149
Figure 4-75 Arm adjustment ............................................................................................... 149
Figure 4-76 Lift and pull latch ............................................................................................. 150
Figure 4-77 Heavy duty vertical probe holder ................................................................. 151
Figure 4-78 Mount probe holder to carrier ....................................................................... 152
Figure 4-79 Vertical adjustment .......................................................................................... 152
Figure 4-80 Remove outer arm ........................................................................................... 153
Figure 4-81 Adjust inner arm .............................................................................................. 153
Figure 4-82 Remove outer arm ........................................................................................... 154
Figure 4-83 Pivot buttons ..................................................................................................... 154
Figure 4-84 Press up and pull latch .................................................................................... 155
Figure 4-85 Lowered toward scan surface ........................................................................ 155
Figure 4-86 Remove yoke .................................................................................................... 156
Figure 4-87 Orient to opposite side .................................................................................... 156
Figure 4-88 Remove probe holder arms ............................................................................ 157
Figure 4-89 Reverse position around yoke ........................................................................ 157
Figure 4-90 Position pivot buttons ..................................................................................... 158
Figure 4-91 Place arms back onto yoke .............................................................................. 158
248 List of Figures

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4-92 Pinch the cable clip to remove ....................................................................... 160

Figure 4-93 Loosen knob ..................................................................................................... 161
Figure 4-94 Remove bracket ................................................................................................ 161
Figure 4-95 Insert the dovetail jaw in raster arm pivot nose .......................................... 162
Figure 4-96 Tighten knob .................................................................................................... 162
Figure 4-97 Pivot raster arm ................................................................................................ 163
Figure 4-98 Align parallel with scan surface .................................................................... 163
Figure 4-99 Adjust raster arm pivot nose .......................................................................... 164
Figure 4-100 Latch the raster arm pivot nose ..................................................................... 165
Figure 4-101 Pull probe latch to release dual conventional UT probe holder ............... 166
Figure 4-102 Raster arm with two probe holders .............................................................. 167
Figure 4-103 Remove pivot nose .......................................................................................... 168
Figure 4-104 Angle pivot nose down ................................................................................... 168
Figure 4-105 Install the male pivot nose .............................................................................. 169
Figure 4-106 Mount frame bar .............................................................................................. 170
Figure 4-107 Mount dual probe holders ............................................................................. 170
Figure 4-108 Probe holder rack ............................................................................................. 172
Figure 4-109 Position primary and secondary probe holders .......................................... 173
Figure 4-110 Align swivel mount with scan surface ......................................................... 174
Figure 4-111 Set rear rotational adjustment knob .............................................................. 174
Figure 4-112 Set front rotational adjustment knob ............................................................ 175
Figure 4-113 Align probes with the scan surface tangent ................................................ 176
Figure 4-114 Pivoting probe holder rack ............................................................................. 177
Figure 4-115 Connect rack to right drive module .............................................................. 178
Figure 4-116 Loosen the pivot wing knobs ......................................................................... 180
Figure 4-117 Tighten pivot wing knobs .............................................................................. 181
Figure 4-118 Correct probe holder longitudinal adjustment ........................................... 181
Figure 4-119 Configure assembly and mount to SteerROVER ........................................ 183
Figure 4-120 Lift frame bar to avoid interference .............................................................. 184
Figure 4-121 Align swivel mount with scan surface ......................................................... 184
Figure 4-122 Align frame bar with flange scan surface .................................................... 185
Figure 4-123 Correct probe holder longitudinal adjustment ........................................... 186
Figure 4-124 Laser guide ....................................................................................................... 187
Figure 4-125 Mount on frame bar ........................................................................................ 187
Figure 4-126 Aim guide ......................................................................................................... 188
Figure 4-127 Laser guide perpendicular mount ................................................................ 188
Figure 4-128 Align with umbilical ....................................................................................... 189
Figure 4-129 Tighten wing knob .......................................................................................... 190
Figure 4-130 Insert cables and hoses .................................................................................... 190
Figure 4-131 Zip to close ........................................................................................................ 191
Figure 4-132 Zip opposite end .............................................................................................. 191
Figure 4-133 Flexible routing ................................................................................................ 192
List of Figures 249

10-004209-01EN [Q7750159], Rev. 2, May 2018
Figure 4-134 Slide tube around mount ................................................................................ 192

Figure 4-135 Slide clamp onto mount .................................................................................. 193
Figure 4-136 Tighten clamp screw ....................................................................................... 193
Figure 4-137 Pivot and insert dovetail nut .......................................................................... 194
Figure 4-138 Tighten screws .................................................................................................. 195
Figure 4-139 Velcro straps to hold item in place ................................................................ 195
Figure 4-140 Inserting the Velcro straps .............................................................................. 196
Figure 4-141 Pre-amp in the bracket and Velcro to hold it in place ................................ 197
Figure 4-142 Knob to secure the pre-amp bracket on the frame bar ............................... 197
Figure 6-1 Joystick off center screen ................................................................................ 204
Figure 6-2 The Checking Network message ................................................................... 204
Figure 6-3 The Startup Override screen .......................................................................... 205
Figure 6-4 The Cycle Power screen—Scan Devices ....................................................... 206
Figure 6-5 The Cycle Power screen—Reset Parameters ................................................ 207
Figure 6-6 Left drive module encoder connection ......................................................... 208
Figure 8-1 Scanner dimensions—length .......................................................................... 216
Figure 8-2 Scanner dimensions (dual modules)—width and height .......................... 217
Figure 8-3 Scanner dimensions (single module)—width and height ......................... 217
Figure 8-4 Pinout configuration ....................................................................................... 220
Figure A-1 SteerROVER base scanner .............................................................................. 222
Figure A-2 Standard accessory kit components .............................................................. 223
Figure A-3 Cable management parts ................................................................................ 225
Figure A-4 Cable management sleeving sizes ................................................................. 226
Figure A-5 Raster arm ......................................................................................................... 227
Figure A-6 Raster arm mounting rail ................................................................................ 228
Figure A-7 Base for the raster arm .................................................................................... 229
Figure A-8 Raster arm cable tray lengths ......................................................................... 229
Figure A-9 Cable tray parts ................................................................................................ 230
Figure A-10 Cable carriers .................................................................................................... 231
Figure A-11 Heavy duty vertical probe holder ................................................................. 232
Figure A-12 Pivoting probe holder rack spare parts ........................................................ 234
Figure A-13 Frame bar spare parts ...................................................................................... 235
Figure A-14 Vertical probe holder ....................................................................................... 236
Figure A-15 Pivoting HydroFORM probe holder (P/N: U8775328) ............................... 238
Figure A-16 Dual conventional UT probe holder (P/N: Q7750070) ............................... 239
Figure A-17 Pre-amp bracket (P/N: Q7201260) ................................................................. 240
Figure A-18 Backpack spare parts ....................................................................................... 241
Figure A-19 Laser guide spare parts (or complete kit [PN: Q7750081]) ........................ 242
Figure A-20 SteerROVER case options ............................................................................... 243
Figure A-21 Raster arm case options .................................................................................. 244
250 List of Figures

10-004209-01EN [Q7750159], Rev. 2, May 2018
List of Tables
Table 1 SteerROVER labels .................................................................................................. 4

Table 2 Markings on equipment ......................................................................................... 6
Table 3 Warning symbols ................................................................................................... 15
Table 4 SteerROVER packages part numbers ................................................................. 38
Table 5 User settings ........................................................................................................... 82
Table 6 Vertical probe holder components .................................................................... 133
Table 7 Heavy duty vertical probe holder ..................................................................... 151
Table 8 Maintenance table ............................................................................................... 200
Table 9 Common addresses ............................................................................................. 206
Table 10 Troubleshooting table ......................................................................................... 209
Table 11 Scanner general specifications ........................................................................... 215
Table 12 Scanner operation specifications ....................................................................... 218
Table 13 Performance specifications ................................................................................ 218
Table 14 SteerROVER base scanner spare parts ............................................................. 222
Table 15 Standard accessory kit spare parts ................................................................... 223
Table 16 Cable management part numbers ..................................................................... 225
Table 17 Cable management sleeving part numbers ..................................................... 226
Table 18 Raster arm module spare parts ......................................................................... 227
Table 19 Raster arm complete kits .................................................................................... 228
Table 20 Mounting rail part numbers .............................................................................. 228
Table 21 Base for raster arm part numbers ..................................................................... 229
Table 22 Cable tray part numbers .................................................................................... 229
Table 23 Cable tray component part numbers ................................................................ 230
Table 24 Cable carrier part numbers ................................................................................ 231
Table 25 Heavy duty vertical probe holder spare parts and part numbers ............... 233
Table 26 Pivoting probe holder rack spare parts and part numbers ........................... 234
Table 27 Frame bar spare parts and part numbers ........................................................ 235
Table 28 Vertical probe holder spare parts and part numbers ..................................... 237
Table 29 HydroFORM probe holder spare parts and part numbers ........................... 238
Table 30 Dual conventional UT probe holder spare part numbers ............................. 239
List of Tables 251

10-004209-01EN [Q7750159], Rev. 2, May 2018
Table 31 Backpack part numbers ...................................................................................... 241

Table 32 Battery-powered laser guide part numbers ..................................................... 242
Table 33 Carrying case part numbers ............................................................................... 243
Table 34 Raster arm case part numbers ........................................................................... 244
252 List of Tables

10-004209-01EN [Q7750159], Rev. 2, May 2018
Index
A components, right drive module 94

adjustment tools configurations
included 26 flange scanning 52, 53
optional 27 frame bar 55
Australia, RCM compliance 6 pivoting probe holder rack 51, 52
probe holder rack 51
B raster arm
bracket, pre-amp 196 dual conventional UT probe holder 47
dual probe holder 49
C
heavy duty vertical probe holder 45
cable connection caution 45, 47, 49, 51, 53, 55, connection, network 204
129 connectors 115
cable management 189 controller
cable, encoder 120 handheld 67, 93
CAUTION signal word 12 power 112
cautions customizing user settings 81
cable clearance 131
cable connection 45, 47, 49, 51, 53, 55, 129 D
damaged components 114, 115, 119, 120, 129 damaged cables, caution 114, 115, 119, 120, 129
instrument compatibility 10 DANGER signal word 12
modification prohibited 11 diagnostic screens 84
CE (European Community) 18 dimensions, crawler 216
CE marking 6 direct current symbol 6
checking network, troubleshooting 204 disposal, equipment 18
China RoHS 6, 19 draw utility 91
click wheel 68 drive module wheels, loss of magnetic attrac-
compatibility, instrument 10 tion 37
compliance
E
EMC directive 20
FCC (USA) 20 electrical safety See safety, electrical
ICES-001 (Canada) 21 EMC directive compliance 20
RCM (Australia) 6 encoder cable 120
component identification 38 encoder failure 208
encoder positioning 71
Index 253
10-004209-01EN [Q7750159], Rev. 2, May 2018
equipment disposal 18 M
European Community (CE) 18 magnetic attraction, loss 37
F magnetic field warning, wheels 11, 105, 109
maintenance
fall zone warning area 29
safety precautions 199
FCC (USA) compliance 20
schedule 200
G warning, electric shock 10
guide, laser (optional) 186 manual, instruction 9
mode selection screen 69
H model number 6
handheld controller 67, 93 modification, instrument 10
handheld controller, troubleshooting 209
hex wrenches (optional) 27 N
high internal temperature warning 92 network connection failure 204
no entry fall zone 29
I NOTE signal word 13
ICES-001 (Canada) compliance 21 notes, information
important information 9 signal words 13
IMPORTANT signal word 13
installation on inspection surface 60 O
instruction manual 9 Olympus technical support 22
instrument compatibility 10 operation 58
J P
jog mode 69 parts, spare 221
jog mode, latched 73 performance specifications 218
joysticks pivoting probe holder rack 176
left 68 placement on inspection surface 60
right 68 power controller 112
troubleshooting 203 power requirement specification 219
pre-amp bracket 196
K precautions
Korea Communications Commission (KCC) 20 maintenance safety 199
Korean standard 7 safety 13
probe holder
L
heavy duty (vertical) 151
labels 1 pivoting rack 176
laser guide (optional) 186 rack 171
latched jog mode 73
left joystick 68, 72 R
lifting safety 215 rack, probe holder 171
lifting sling, setup 32 raster arm
loss of adherence 210 mounting
loss of magnetic attraction, drive module circumferential 122
wheels 37 longitudinal 123
low-profile scanning setup 35 pivot nose loose 210
254 Index
10-004209-01EN [Q7750159], Rev. 2, May 2018
setup 130 weld packages 38

RCM mark 6 specifications
repair 213 dimensions 216
repair, instrument 10 performance 218
right drive module components 94 power requirements 219
right joystick 68, 72 scanner operation 218
RoHS symbol 6, 19 weight 215
start-up
S
override 205
safety system 58
instrument compatibility 10 troubleshooting 203
laser guide (optional) 186 steering issues 210
lifting 215 stranded scanner retrieval 210
maintenance precautions 199 support information, technical 22
misuse of instrument 9 symbols
precautions 13 CE 6
signal words 12 direct current 6
symbols 11 illustration 25
safety conventions Korean standard 7
warning symbols table 15 rating 1
safety, electrical RCM (Australia) 6
cable connection 45, 47, 49, 51, 53, 55, 129 RoHS 6, 19
grounding, power controller 219 safety 1, 11
reliable power source 219 WEEE 6
servicing shock hazard 10 system components 38
safety, magnetic field 11, 109 system parameters
scan speed 71, 77 troubleshooting 207
schedule, maintenance 200
service 213 T
shackle orientation, correct 35 technical support 22
signal words tether attachment points 32
information notes 13 tether requirements 31
IMPORTANT 13 TIP signal word 13
NOTE 13 touchscreen
TIP 13 buttons 67
safety 12 calibration 89
CAUTION 12 transportation 29
DANGER 12 troubleshooting
WARNING 12 checking network 204
spare parts encoder failure 208
dual conventional UT probe holder 239 handheld controller display 209
heavy-duty probe holder (vertical) 232 joystick off center 203
kit 223 loss of adherence 210
pivoting HydroFORM probe holder 238 raster arm loose 210
raster arm 227 start-up issues 203
vertical probe holder (optional) 236 startup override screen 205
Index 255
10-004209-01EN [Q7750159], Rev. 2, May 2018
steering 210 shock hazard 11

stranded scanner retrieval 210 table, explanations 15
system parameters 207 warnings
table, general 209 electrical
two axis scan cord misuse 16
adjusting scan speed 77 power source reliability 14, 219
operation 78 proper grounding 14, 219
programming scan path 75 servicing shock hazard 10, 14
raster arm 73 explosive environment 16
setup 74 falling object hazard 15, 37, 60, 121, 177, 179
general 13
U
laser radiation 16, 186
umbilical connectors 115 lifting hazard 16, 215
use 29 magnetic field 11, 15, 105, 109
intended 9, 23 misuse of instrument 9
unintended 24 pinching 16
user settings 81 tether attachment 31
user, intended 25 volatile substances 16
utilities screen 80 warranty information 21
W waste electrical and electronic equipment 19
WEEE directive 19
WARNING signal word 12
symbol 6
warning symbols
weight specifications 215
general 11
working at heights 31, 101
laser 12
256 Index

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SteerROVER

Steerable Motorized Scanner

10-004209-01EN [Q7750159] — Rev. 2

The information contained in this document is subject to change without notice.

Part number: 10-004209-01EN [Q7750159]

List of Abbreviations ....................................................................................... ix

Labels and Symbols ........................................................................................... 1

Important Information — Please Read Before Use ..................................... 9

Table of Contents iii

Definition of Symbols .......................................................................................................... 25

1. Preparation for Use .................................................................................... 29

3.4.4.6 High Internal Temperature Screen ................................................... 92

4. System Components .................................................................................. 93

4.9.5 Dual Probe Holder Configuration ............................................................. 166

5. Maintenance .............................................................................................. 199

6. Troubleshooting ....................................................................................... 203

7. Service and Repair ................................................................................... 213

8. Specifications ............................................................................................ 215

8.5 Power Requirements .............................................................................................. 219

Appendix: Spare Parts ................................................................................... 221

List of Figures ................................................................................................. 245

List of Tables ................................................................................................... 251

Index ................................................................................................................. 253

Table of Contents vii

viii Table of Contents

EFUP environment-friendly use period

Labels and Symbols

Safety-related and labels and symbols and manufacturing and rating-information

Labels and Symbols 1

Safety and rating labels

Figure i 1 Label locations on scanner and accessories

2 Labels and Symbols

Olympus address Right drive

Labels and Symbols 3

Table 1 SteerROVER labels

ID no. Part Labels

Right drive module

Left drive module

4 Labels and Symbols

Table 1 SteerROVER labels (continued)

ID no. Part Labels

Labels and Symbols 5

Table 2 Markings on equipment

The CE marking is a declaration that this product

The direct current symbol

The WEEE symbol indicates that the product must not be

MODEL # The model number

S/N: The serial number

The regulatory compliance mark (RCM) label indicates

The China RoHS mark indicates the product’s

6 Labels and Symbols

Table 2 Markings on equipment (continued)

Seller and user shall be noticed that this equipment is

Labels and Symbols 7

8 Labels and Symbols

Important Information — Please Read Before Use

The SteerROVER is designed to perform nondestructive inspections on industrial and

Keep this instruction manual in a safe, accessible location.

Important Information — Please Read Before Use 9