Kale Doors and Windows
Kale Doors and Windows
CATALOG
DOOR&WINDOW
FITTINGS
Founded at a production shop on an area of 40 m² in 1953, Items produced at Kale Kilit factory are coated at its
Kale Endüstri Holding has continued its growth with its huge own coating facility. Coating processes are
investments since then and currently accommodates five conducted by using a cutting-edge technology at the
business entities including Kale Kilit ve Kalıp Sanayi A.Ş., coating facility and employing a silver "alkali zinc"
Kale Sigorta Acenteliği A.Ş., Kale Güvenlik Sistemleri A.Ş., method that provides an aesthetic appearance
Kale Topkapı Bina İşletme ve Gayrimenkul Geliştirme A.Ş., strengthened with a higher durability than standard
and Kale Güzelce Gayrimenkul Geliştirme ve İşletme A.Ş. coating methods. The coating facility and sheet
under the roof of Kale Endüstri Holding. Kale Kilit, the leading
forming division are managed by an automation
lock manufacturer of Turkey, ranked first in the category of system that enhances the production rate / delivery
metal commodities in the ‘Stars of Exports’ Awards arranged speed and minimises workforce errors. The
by Istanbul Mineral and Metals Exporters’ Association assembly division has hydraulic and pneumatic
(IMMIB) for eleven times. presses with printing regulators at a quality and
quantity that can meet all demands. The full-
Kale Door and Window Systems provide a wide range of automated Alkali Zinc Coating and Lacquering Units
global security products by adopting and following a "Full- occupy a special place amongst successful
Scope Security" perception. Kale Door and Window products of Kale Kilit across the technology world.
Systems meet needs that the PVC Aluminium door and
window industry may have for espagnolettes, Single or The new factory has been the largest integrated
Double Sash Tilt & Turn windows/doors, friction stays, lock manufacturer of Europe since 2016 and takes
accessories and locks as an industry pioneer and is on the firm steps forward to become one of the several
way up to become a global brand. The responsibility of largest integrated lock manufacturing facilities not
becoming a leading domestic company in an international only in the region and throughout Europe, but also
quality reflects onto the success of its products where such a around the globe, thanks to the leading-edge
success does not remain only within borders of Turkey, but it technology and manufacturing integration it
also dominates the new worldwide markets. The concept accommodates together. For achieving the
“quality and safe” identified with the brand "Kale" for over a continued compliance with international standards,
half century continues its stable success throughout the all products always undergo “leakage”, life” “and
accessory industry as well. Kale creates and gains a great “corrosion resistance” tests at the laboratories of the
deal of distinction thanks to its products by giving utmost factory. Focused on the Indispensable Quality for
priority to the environment and human health in particular in Excellence, the R&D Department of the Plant
Russia, and also across a wide spectrum of countries such as develops new products in a planned way in
Iran, Iraq and Ukraine. accordance with demands identified under works
conducted with PVC and Aluminium Profile
Kale Door and Window Systems hammer away at providing manufacturers.
perfect accessories to the professionals of the industry; with
its team of experienced engineers and members of the sales
team, it also brings new-generation products thanks to its
unique and proprietary designs which are appropriate for
market conditions and can change habits of consumers.
With a large capacity and flexibility, Europe’s top
DAILY OUTPUT:
150 THOUSAND LOCKS Modern factory A lean manufacturing
80 THOUSAND CYLINDERS infrastructure and philosophy is adopted,
cutting-edge which starts from the entry
technology of raw materials and
manufacturing continues until the output of
tracks are products finished on own
employed. facilities.
LEAN MANUFACTURING
PHILOSOPHY
Kale
Doors and Windows
Bringing the security and quality to all living spaces all
around the world and offering comprehensive and flexible
manufacturing facilities for demands, Kale Kilit takes utmost
care for the comfort and happiness of its consumers with its
ability to manufacture products in accordance with needs
and requirements of countries.
WINDOW PRODUCTS 31
6
DOOR PRODUCTS 61
LOCKING PLATES 83
APPLICATION BASICS 87
7
Tilt & Turn
Technical Details
Turn Only
PVC Profile
8
Narrow Short Window Wide Short Window
400-800 800-1600
400-800
9
Profile Sections
Profile Types and Espagnolette Canal Sizes
Espagnolette Axis)
13 mm
Frame Profile
Espagnolette Axis)
13 mm
Door Sash Rebate Application Sash Profile
Frame Profile
Double Sash Application with a Sash Adaptor Profile Sash Adaptor Profile Sash Profile
Espagnolette Axis)
13 mm
Frame Profile
11.9 mm (Espagnolette Running Clearance)
2.2
12.2 - 0.1
3.9
3.9
10
Tilt & Turn Specs
Specs and Coding
Sizes
SW (Sash Width)
WW
Minimum 450 mm
340 mm (with Small Corner
Minimum Transmissions)
Maximum 1,600 mm
WW
Minimum 380 mm
280 mm (with Small Corner
SH (Sash Height)
Minimum Transmissions)
Maximum 2,400 mm
Technical Specifications
• Horizontal adjustments of sashes can be carried out on Bottom Hinges.
• The security system can be implemented optionally.
• Gasket pressure adjustments and upper horizontal adjustments can be carried out on Stay Arms.
• The vertical adjustment of the sash and gasket pressure adjustment can be carried out on Corner Hinges.
• They are applicable for Tilt & Slide (Fold & Slide) systems.
• All of parts are fixed into a middle position for assembly.
• All of parts including stay arms can be used for double sashes opening to the right and left.
• Frames and sashes are assembled independently.
• Assembly holes are drilled onto by Stay Bearings and Bottom Hinges using only one jig.
• With eccentric locking plates, gasket pressures can be adjusted at 0.8 mm.
X-XXXXX-XX-XXX
Colour Type
Additional Information
L/R
Dimension Data
Part Number
Identifying Number
Colour Type 5= Black RAL 9011 8003 G= Gold Metal Plating P=Gray RAL 7040
0= Colourless 6= Brown RAL 8014 B= Oyster White RAL 1013 H=Under-paint plating S=Champagne
1= New Silver (Plating) 7= Stainless C= Special colours K= Dark Brown RAL 8019 T=Titan (Dark Gray)
2= Silver (Gray) 8= White RAL 9016 D= Light Beige L=Chocolate Brown RAL8017 R= Anthracite Gray (RAL 7016)
3= Moderate Bronze 9= Beige RAL 1001 E= Champagne 2 M= Light Ivory RAL 1015 U= Jet Black (RAL 9005)
4= Yellow (Golden/Brass) A= Light Brown RAL F= Eloxal Mat N=Nickel
11
Maximum Sash Dimensions 80 kg
kg/m²
2400
C
2300
3
0
2200
Glass Weight
0
k
g
/
2100 m
2000
1900
(mm)
1800
1700
1600
1500
DIMENSIONS
VERTICAL
1400
Prescribed
1300 Range of Use
1200
1100
1000
900
800
700
600
500
280
1600
140
1500
1000
1100
1200
1300
340
500
600
700
800
900
12
Maximum Sash Dimensions 130 kg
2400
kg/m²
2300
3
0
2200
Glass Weight
Ca
m
2100 A
ğ
ı
r
l
ı
ğ
ı
:
5
2000
1900
1800
VERTICAL DIMENSIONS (mm)
1700
1600
1500
1400
Prescribed
1300 Range of Use
1200
1100
1000
900
800
700
600
500
280
1000
1100
1200
1300
1400
1500
1600
340
700
500
600
800
900
13
T&T Sash Weight
1200
Non-Application Area
1100
1000
(mm)
900
800
Wing Width
700
600
500
400
300
1000
1100
1200
1300
1400
1500
1600
300
400
500
600
700
800
900
Note: The shaded region involves the use of one tilt stay.
The remaining areas involve the use of 2 tilt stays.
14
PRODUCT GROUPS
WINDOW
Single Sash Tilt & Turn WK
19 19
6
9
7
15
18 7
10
19
4 9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
19
11 Corner Hinge 50
16 12 Bottom Hinge 50
13 Tilt & Turn Locking Plate 84
14 Security Locking Plate 84
17
15 Standard Locking Plate 84
16 Lift & Mishandling Piece 52
17 Lift & Mishandling Locking Plate 84
18 Fixing piece 52
19 Security Locking Plate 84
11
11
2
13
5
1 4 19
3 11 11
18
19
16
Single Sash Tilt & Turn
15
6
15
9
7
28
18
9
7
10
15
3
Single Sash Tilt & Turn
# Product Page
1 Corner Transmission 33
2 Bottom Extension Piece 35
3 Rear Locking 37
4 Espagnolette 39, 41, 45, 47
15
5 Extension 52
6 Stay Arm 49
7 Cover 50, 51
8 Stay Hinge 50
4
9 Stay Bearing 50 15
10 Tilt & Turn Hinge Pin 50
16 11 Corner Hinge 50
12 Bottom Hinge 50
13 Tilt & Turn Locking Plate 84
14 Security Locking Plate 84
17
15 Standard Locking Plate 84
16 Lift & Mishandling Piece 52
17 Lift & Mishandling Locking Plate 84
Adjustable Ventilation Locking
28 Plate 84
1
11
1
11
2
12
13
12
5 11 11
14 12
15
3
18
15 15
17
Double Sash Tilt & Turn Inactive Sash
15
15
5
9 7 20
27
9
7
1
10
24
10
24
11
1
28
12
12 11
12
15 5
15
18
Double Sash Tilt & Turn Active Sash
15
6
9
7
15
1
18 9
10
15
23
3
Double Sash Tilt & Turn Active Sash
# Product Page
1 Corner Transmission 33
2 Bottom Extension Piece 35
3 Rear Locking 37
4 Espagnolette 39, 41, 45, 47
5 Extension 52
6 Stay Arm 49
7 Cover 50, 51
4
8 Stay Hinge 50
9 Stay Bearing 50
15
10 Tilt & Turn Hinge Pin 50
16
11 Corner Hinge 50
12 Bottom Hinge 50
13 Tilt & Turn Locking Plate 84
14 Security Locking Plate 84
15 Standard Locking Plate 84
16 Lift & Mishandling Piece 52
18 Fixing piece 52
23 Double Sash Espagnolette Attachment 52
23
1
11
2
11
12
13
12
14 5
11 12
15
11
3
18
15 15
19
Double Sash Tilt & Turn Inactive Sash WK
26
19
15
5
9 20
7
9
27
10
1
24
10
Double Sash Tilt & Turn Inactive Sash WK
# Product Page
7
1 Corner Transmission 33
5 Extension WK 52
7 Cover 50, 51
27
8 Stay Hinge 50
9 Stay Bearing 50
24
11
1
28
12
12 11
12 2
5
15
19
20
Double Sash Tilt & Turn Active Sash WK
19 19
6
7 9
1
18 9
7
10
23 19
11
2 11
12
12
11
12
21
Single Sash Turn Only WK
19
9
20
3 7
19
1
5
9
2 7
10
51
4 8 Stay Hinge 50
9 Stay Bearing 50 21
51
11
12
2
19 12
11
5 12
1
19
19
22
Single Sash Turn Only
15 20 9
3 7
15
5
1
9
2 7
10
51
51 11
12
11 12
15
1 5 12
15
3
15
23
Double Sash Turn Only Passive
15 26
5 15
9
7 20
9 27
10 1
24
10 27
24
21
1
28
21
12 11
5
12
15 15 26
24
Double Sash Turn Only Active
15
3
9
20
7
1 5
2 9
10
23
23
11
2
12
1 5 11 12
15
3 12
25
Double Sash Turn Only Passive WK
26
19
15
5
9 20
7
9
27
10
1
24
10 27
24
11
1
28
12
12 11
12 26
5 15
19
26
Double Sash Turn Only Active WK
19
9
20 7
3
2 7
10
23
23
11
1
2 12
12
11
12
5
19
3
19
27
Tilt Opening WK
2 2
19
3 3
19
Tilt Opening WK
# Product Page
53
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
19 Security Locking Plate 84
23 Double Sash Espagnolette Attachment 52
19 25 Double Sash Adjustable Middle Hinge 50
52 Tilt Stay 52
53 Stopper 52 19
25 25
7 7
10 9 10 9
7 7
28
Tilt Opening
15 52 15
4
15 15
19
2 2
23 23
15
53
3
3
52
15
Tilt Opening
# Product Page
2 Bottom Extension Piece 35
3 Rear Locking 37 15
4 Espagnolette 43
7 Cover 50, 51
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
15 Standard Locking Plate 84
23 Double Sash Espagnolette Attachment 52
25 Double Sash Adjustable Middle Hinge 50
52 Tilt Stay 52
53 Stopper 52
25 25
7 7
10 9 10 9
7 7
29
NOTE
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WINDOW
PRODUCTS
Corner Transmission WK
Corner Transmission WK 1
Locking
Length Screw Plate
Product Code Product Name
(mm) (pcs) (pcs)
1-11375-16 Security Corner Transmission 160 4 2
1-11376-05 Security Small Corner Transmission 160 4 1
Security Tilt & Turn Adjustable Ventilated
1-11359-16 Corner Transmission 160 4 2
1-11360-16 Security Corner Transmission Single-Pin 160 4 1
32
Corner Transmission
Corner Transmission 1
33
Uses of Bottom Extension Pieces
KG > 600 mm
KG > 600 mm
KG > 800 mm
KG > 800 mm
m
m
G
K
>
0
Code Product Name Code Product Name
(mm) (mm) (mm) (mm)
1-11406-08 Tilt & Turn Esp. Lower Comp. 800 350 800 1-11406-21 Tilt & Turn Esp. Lower Comp. 2100 800 2400
KG > 600 mm
KG > 600 mm
800m
m
4
KG >
34
Bottom Extension Piece
35
Rear Locking WK
(mm) (mm)
Rear Locking WK
Length Locking
Description Product Code Product Name
(mm) Screw Plate
Min. Max. (pcs) (pcs)
36
Rear Locking
Rear Locking 3
Locking
Length
Description Product Code Product Name Screw Plate
(mm) Min. Max. (pcs) (pcs)
(mm) (mm)
37
Espagnolette Handle Slot Preparation 7.5 Axis
27,5
mm
Ø10
Backset Ø12
Ø10
43 mm
=
=
2/
12
Sash Height
mm
. mm35
2/
must be 35 mm.
7,5 mm
mm43
38
Espagnolette 7.5 Axis
Lengt Locking
Description Product
h Screw Plate
Code Product Name Min. Max. (pcs) (pcs)
39
Espagnolette Handle Slot Preparation 15 Axis
35
mm
Ø10
Backset Ø12
Ø10
43 mm
=
=
2/
Sash Height
12
mm
. mm55
2/
15 mm
mm43
40
Espagnolette 15 Axis
Espagnolette 15 Axis 4
Locking
Length Min. Max. Screw Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.02 1-61052-02 Göksu 15/200 250 250 400 4 2
Gr.04 1-61052-04 Göksu 15/400 400 400 600 4 2
Gr.06 1-61052-06 Göksu 15/600 600 600 800 6 2
Gr.08 1-61052-08 Göksu 15/800 800 800 900 7 2
Gr.09 1-61052-09 Göksu 15/900 900 900 1000 8 3
Gr.10 1-61052-10 Göksu 15/1000 1000 1000 1100 9 3
Gr.11 1-61052-11 Göksu 15/1100 1100 1100 1200 10 3
Gr.12 1-61052-12 Göksu 15/1200 1200 1200 1300 10 3
Gr.13 1-61052-13 Göksu 15/1300 1300 1300 1400 10 3
Gr.14 1-61052-14 Göksu 15/1400 1400 1400 1500 11 3
Gr.15 1-61052-15 Göksu 15/1500 1500 1500 1600 12 3
Gr.16 1-61052-16 Göksu 15/1600 1600 1600 1800 13 4
Gr.18 1-61052-18 Göksu 15/1800 1800 1800 2000 14 4
Gr.20 1-61052-20 Göksu 15/2000 2000 2000 2200 16 4
Espagnolette 15 Axis 4
Locking
Length Min. Max. Screw Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.00 1-11115-04 Safir 15/500 500 280 620 - 0
Gr.01 1-11115-05 Safir 15/580 580 620 900 2 0
Gr.02 1-11115-07 Safir 15/830 830 750 1150 3 1
Gr.02.1 1-11115-09 Safir 15/980 980 900 1300 4 1
Gr.02.3 1-11115-10 Safir 15/1080 1080 1000 1400 6 1
Gr.03 1-11115-12 Safir 15/1280 1280 1200 1600 7 1
Gr.03.1 1-11115-12-2 Safir 15/1280-2 1280 1200 1600 7 2
Gr.04 1-11115-16 Safir 15/1680 1680 1600 2000 9 2
Gr.05 1-11115-18 Safir 15/1880 1880 1800 2200 12 2
Gr.06 1-11115-20 Safir 15/2080 2080 2000 2400 12 2
Espagnolette 15 Axis 4
Locking
Length Min. Max. Screw Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.02 1-61053-02 Düden 15/200 200 200 400 4 2
Gr.04 1-61053-04 Düden 15/400 400 400 600 4 2
Gr.06 1-61053-06 Düden 15/600 600 600 800 6 2
Gr.08 1-61053-08 Düden 15/800 800 800 900 8 2
Gr.09 1-61053-09 Düden 15/900 900 900 1000 8 3
Gr.10 1-61053-10 Düden 15/1000 1000 1000 1100 10 3
Gr.11 1-61053-11 Düden 15/1100 1100 1100 1200 10 3
Gr.12 1-61053-12 Düden 15/1200 1200 1200 1300 10 3
Gr.13 1-61053-13 Düden 15/1300 1300 1300 1400 10 3
Gr.14 1-61053-14 Düden 15/1400 1400 1400 1500 12 3
Gr.15 1-61053-15 Düden 15/1500 1500 1500 1600 12 3
Gr.16 1-61053-16 Düden 15/1600 1600 1600 1800 13 4
Gr.18 1-61053-18 Düden 15/1800 1800 1800 2000 14 4
Gr.20 1-61053-20 Düden 15/2000 2000 2000 2200 16 4
Espagnolette Handle Slot Preparation 15 Axis WK
35
mm
Backset
Ø10
Ø12
mm
=
43
= Ø10
2/
Sash Height
12
mm
. mm55
2/
must be 35 mm.
15 mm
mm43
42
Espagnolette 15 Axis WK
Espagnolette 15 Axis WK 4
Length Min. Max. Screw Locking Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.02 1-61056-02 Göksu G. 15/200 250 250 400 4 2
Gr.04 1-61056-04 Göksu G. 15/400 400 400 600 4 2
Gr.06 1-61056-06 Göksu G. 15/600 600 600 800 6 2
Gr.08 1-61056-08 Göksu G. 15/800 800 800 900 7 2
Gr.09 1-61056-09 Göksu G. 15/900 900 900 1000 8 3
Gr.10 1-61056-10 Göksu G. 15/1000 1000 1000 1100 9 3
Gr.11 1-61056-11 Göksu G. 15/1100 1100 1100 1200 10 3
Gr.12 1-61056-12 Göksu G. 15/1200 1200 1200 1300 10 3
Gr.13 1-61056-13 Göksu G. 15/1300 1300 1300 1400 10 3
Gr.14 1-61056-14 Göksu G. 15/1400 1400 1400 1500 11 3
Gr.15 1-61056-15 Göksu G. 15/1500 1500 1500 1600 12 3
Gr.16 1-61056-16 Göksu G. 15/1600 1600 1600 1800 13 4
Gr.18 1-61056-18 Göksu G. 15/1800 1800 1800 2000 14 4
Gr.20 1-61056-20 Göksu G. 15/2000 2000 2000 2200 16 4
Espagnolette 15 Axis WK 4
Length Min. Max. Screw Locking Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.00 1-11101-04 Safir G. 15/500 500 280 620 - 0
Gr.01 1-11101-05 Safir G. 15/580 580 620 900 2 0
Gr.02 1-11101-07 Safir G. 15/830 830 750 1150 3 1
Gr.02.1 1-11101-09 Safir G. 15/980 980 900 1300 4 1
Gr.02.3 1-11101-10 Safir G. 15/1080 1080 1000 1400 6 1
Gr.03 1-11101-12 Safir G. 15/1280 1280 1200 1600 7 1
Gr.03.1 1-11101-12-2 Safir G. 15/1280-2 1280 1200 1600 7 2
Gr.04 1-11101-16 Safir G. 15/1680 1680 1600 2000 9 2
Gr.05 1-11101-18 Safir G. 15/1880 1880 1800 2200 12 2
Gr.06 1-11101-20 Safir G. 15/2080 2080 2000 2400 12 2
Gr.15 1-61056-15 Göksu G. 15/1500 1500 1500 1600 12 3
Gr.16 1-61056-16 Göksu G. 15/1600 1600 1600 1800 13 4
Gr.18 1-61056-18 Göksu G. 15/1800 1800 1800 2000 14 4
Gr.20 1-61056-20 Göksu G. 15/2000 2000 2000 2200 16 4
43
Espagnolette Handle Slot Preparation 25 Axis
45
mm
Backset
Ø10
Ø12
Ø10
mm
=
4
3
2/Sash Height
12
mm
. 90 mm
2/
37 mm
The drilling depth
Sash Height
25 mm must be 35 mm.
mm43
44
Espagnolette 25 Axis
Espagnolette 25 Axis 4
Length Min. Max. Screw Locking Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.16 1-61067-16 1600 ZN 25 Turn Only Espagnolette M5 1600 1600 1800 13 4
Gr.18 1-61067-18 1800 ZN 25 Turn Only Espagnolette M5 1800 1800 2000 14 4
Gr.20 1-61067-20 2000 ZN 25 Turn Only Espagnolette M5 2000 2000 2200 15 4
Gr.16 1-61067-16-D 1600 ZN 25 Turn Only Espagnolette Ø5 1600 1600 1800 13 4
Gr.18 1-61067-18-D 1800 ZN 25 Turn Only Espagnolette Ø5 1800 1800 2000 14 4
Gr.20 1-61067-20-D 2000 ZN 25 Turn Only Espagnolette Ø5 2000 2000 2200 15 4
Espagnolette 25 Axis 4
Length Min. Max. Screw Locking Plate
Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
1680-25 Tilt & Turn Espagnolette with a Handle
1-11120-16 in the Middle M5 1680 1600 2000 8 2
1880-25 Tilt & Turn Espagnolette with a Handle
1-11120-18 in the Middle M5 1880 1800 2200 10 2
2080-25 Tilt & Turn Espagnolette with a handle
1-11120-20 in the middle M5 2080 2000 2400 10 2
1680-25 Tilt-and-Turn Espagnolette with a
1-11120-16-D Handle in the Middle Ø5 1680 1600 2000 8 2
1880-25 Tilt-and-Turn Espagnolette with a
1-11120-18-D Handle in the Middle Ø5 1880 1800 2200 10 2
2080-25 Tilt-and-Turn Espagnolette with a
1-11120-20-D Handle in the Middle Ø5 2080 2000 2400 10 2
45
Espagnolette Handle Slot Preparation 30 Axis
50
mm
Backset Ø10
Ø20
63 mm
Ø20
30 mm
Ø10
mm
16
12 12
Ø10 mm mm
Ø12
Ø10
mm43==
.Min mm90
.Min mm90
181,5 mm
.Min mm90
35 mm.
YüksekliğiKanat 2/
2/
2/
Sash Height
Sash Height
The drilling
depth must be
35 mm. The
drilling
47 mm
depth
30 mm
must be
35 mm.
mm63
42 mm
30 mm
mm4 3
46
Espagnolette 30 Axis
Espagnolette 30 Axis 4
Locking
Length Min. Max. Screw Plate
Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
1-11118-16 1680-30 Tilt & Turn Lockable Espagnolette M5 1680 1600 2000 8 2
1-11118-18 1880-30 Tilt & Turn Lockable Espagnolette M5 1880 1800 2200 10 2
1-11118-20 2080-30 Tilt & Turn Lockable Espagnolette M5 2080 2000 2400 10 2
1-11118-16-D 1680-30 Tilt & Turn Lockable Espagnolette Ø5 1680 1600 2000 8 2
1-11118-18-D 1880-30 Tilt & Turn Lockable Espagnolette Ø5 1880 1800 2200 10 2
1-11118-20-D 2080-30 Tilt & Turn Lockable Espagnolette Ø5 2080 2000 2400 10 2
1680-30 Tilt & Turn Espagnolette with a Handle in the
1-11119-16 Middle M5 1680 1600 2000 8 2
1880-30 Tilt & Turn Espagnolette with a Handle in the
1-11119-18 Middle M5 1880 1800 2200 10 2
2080-30 Tilt & Turn Espagnolette with a Handle in the
1-11119-20 Middle M5 2080 2000 2400 10 2
1680-30 Tilt-and-Turn Espagnolette with a Handle in
1-11119-16-D the Middle Ø5 1680 1600 2000 8 2
1880-30 Tilt-and-Turn Espagnolette with a Handle in
1-11119-18-D the Middle Ø5 1880 1800 2200 10 2
2080-30 Tilt-and-Turn Espagnolette with a Handle
1-11119-20-D in the Middle Ø5 2080 2000 2400 10 2
47
Stay Arm WK
Stay Arm WK 6
Length Min. Max. Screw Locking Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.00 1-11002-04 Security Stay Arm Set 440 440 340 600 2 0
Gr.01 1-11002-05 Security Stay Arm Set 540 540 380 700 3 0
Gr.02 1-11002-06 Security Stay Arm Set 640 640 600 800 3 0
Gr.02.2 1-11002-06-2 Security Stay Arm Set 640 640 600 800 3 1
Gr.03 1-11002-08 Security Stay Arm Set 840 840 800 1000 5 1
Gr.04 1-11002-10 Security Stay Arm Set 1040 1040 1000 1200 7 1
Gr.05 1-11002-12 Security Stay Arm Set 1240 1240 1200 1400 8 1
Gr.06 1-11002-14 Security Stay Arm Set 1440 1440 1400 1600 9 1
48
Stay Arm
Stay Arm 6
Locking
Description Product Code Product Name
Length Min. Max. Screw Plate
Gr.00 1-11001-04 Stay Arm Set 440 (mm) (mm) (mm) (pcs) (pcs)
Gr.01 1-11001-05 Stay Arm Set 540 440 340 600 2 0
Gr.02 1-11001-06 Stay Arm Set 640 540 380 700 3 0
Gr.02.2 1-11001-06-2 Stay Arm Set 640 640 600 800 3 0
Gr.03 1-11001-08 Stay Arm Set 840 640 600 800 3 1
Gr.04 1-11001-10 Stay Arm Set 1040 840 800 1000 5 1
Gr.05 1-11001-12 Stay Arm Set 1240 1040 1000 1200 7 1
Gr.06 1-11001-14 Stay Arm Set 1440 1240 1200 1400 8 1
1440 1400 1600 9 1
49
Double Sash Hinge
Stay Bearing 9
Sash Screw
Product Code Product Name
(kg) (pcs)
1-11275-00 Stay Bearing 80 kg 80 4
7 1-11276-00 Stay Bearing 130 kg 130 4
10
Bottom Hinge 12
Sash Screw
Product Code Product Name
(kg) (pcs)
1-11422-00 Bottom Hinge 80 kg 80 4
1-11423-00 Bottom Hinge 130 kg 130 4
10
Corner Hinge 11
7 Sash Screw
25 Product Code Product Name
(kg) (pcs)
1-11422-00 Corner Hinge (with Long Pins) 80 kg 130 2
Stay Hinge
8
Product Code Product Name
7 9
1-11254-09 Stay Hinge 9 Axis
1-11254-13 Stay Hinge 13 Axis
21 1-11254-14 Stay Hinge 14 Axis
Covers
Product Code Product Name
Corner Hinge 11
Length Screw
Product Code Product Name (mm) (pcs) 9
7
1-11604-13-L Corner Hinge (Left) 134 5
1-11604-13-R Corner Hinge (Right) 134 5
1-11604-09-L Corner Hinge (Left) 134 5
1-11604-09-R Corner Hinge (Right) 134 5
51
9
Double Sash Concealed Middle Hinge 21
Length Screw 51 7
Product Code Product Name
(mm) (pcs)
10
1-20006 Concealed Hinge 13 - 2
Steel Hinge 51
Length Screw
Product Code Product Name
(mm) (pcs)
1-20001 Centred Steel Hinge 73 73 5
1-20004 Non-Centred Steel Hinge 73 73 5
1-22009 Centred Steel Hinge 90 90 7
51
Covers
Product Code Product Name
1-41001-00-00* Stay Bearing Cover
1-41002-00-00* Corner Hinge Cover
1-41003-00-00* Bottom Hinge Cover
1-41004-00-00* Stay Hinge Cover
1-41005-00-00* Corner Sash Hinge Cover 21
1-41006-00-00* Bottom Hinge Body Cover
1-41009-00-00* Tilt & Turn Cover Set
12
11 11 7
Window Accessories
18
A600 Locking Piece (Extension) 5
Length Screw
Product Code Product Name
(mm) (pcs)
1-11257-60 A600 Locking Piece (Extension) 600 4
1-11257-60-G A600 Locking Piece WK (Extension) 600 4
24
Double Sash Espagnolette 22
Length Screw Locking Plate
Product Code Product Name
(mm) (pcs) (pcs)
1-11201-05 580 Double Sash Espagnolette 580 2 0
1-11201-09 980 Double Sash Espagnolette 980 6 1
1-11201-12 1280 Double Sash Espagnolette 1280 8 1
1-11201-16 1680 Double Sash Espagnolette 1680 10 2
1-11201-18 1880 Double Sash Espagnolette 1880 10 2
1-11201-20 2080 Double Sash Espagnolette 2080 12 2
5
Tilt Stay 2
Product Code Product Name
1-20002-16 Tilt Stay/160
1-20002-13 Tilt Stay/130
5
Locking Plate Stopper 3
Product Code Product Name
1-34520-00 Locking Plate Stopper
1
Fixing piece 8
Product Code Product Name
1-34510 Fixing piece
1
Lift & Mishandling Piece 6
Product Code Product Name
1-11501 Lift & Mishandling Piece
2
190 Double Sash Slide 4
Product Code Product Name
1-11556 190 Double Sash Slide
2 24
Double Sash Espagnolette Attachment 3
Product Code Product Name
1-11551 Double Sash Espagnolette Attachment
52
PRODUCT GROUPS
DOOR
Aral with All Around Locking WK
1 19
5 20 9
7
19
9
7
51 10
19 51
51
11
12
19
12
1
5 11
19 12
54
Aral with All Around Locking
1 15
5 20 9
7
15
9
7
51 10
15
51
51
11
12
15
12
5 11
1
15 12
55
Aral without Connections WK
20 9
7
19
51 10
1 51
9 Aral without Connections WK
# Product Page
7 Stay Hinge 50
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
43 11 Corner Hinge 50
12 Bottom Hinge 50
19 Security Locking Plate 84
20 Double Sash Adjustable Upper Hinge 50
43 Aral without Connections WK 73, 77
51 Steel Hinge 51 51
19
51
11
12
19
12
11
12
56
Aral without
Connections
20 9
15
7
51 10
15
51
51
11
12
15
12
11
12
57
Aral with Hooks
20 9
7
9
31
7
Aral with Hooks
# Product Page 51 10
7 Stay Hinge 50
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
15 Standard Locking Plate 84
15 20 Double Sash Adjustable Upper Hinge 50
31 Hooked Locking Plate 86
45 Aral with Hook 81
51 Steel Hinge 51
51
45
51
15
31
51
11
12
12
11
12
58
Aral with Opposite Direction Pins
15 20 9
7
9
7
51 10
15
51
51
11
12
15
12
11
12
59
NOTE
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DOOR
PRODUCTS
Aral Handle Slot Preparation with All Around Locking
m
m
X
2
5
9
2
x
16 mm
Y
Ø10
Z
.:Min. Depth
K
Ø20
L/2
Ø20
Y
mm16
X
2/
35x92 mm
Sash Height
Y
Aral Handle Slot Preparation with All Around Locking
A/Z
X Y K
55
L/2
35 85 230
55
35 92 240
48
28 85 230
48
28 92 240
45
25 85 230
45
25 92 240
X
25x85/28x92/28x85/35x85 mm
Y
L/2
62
Aral with All Around Locking and without Deadbolts
63
Aral Handle Slot Preparation with All Around Locking WK
m
m
X
2
5
9
2
x
16 mm
Y
Ø10
Z
Min. Depth
K
Ø20
L/2
Ø20
Y
mm16
Height
Sash
/2
35x92 mm
Y
Aral Handle Slot Preparation with All Around Locking WK
X Y K A/Z
L/2
35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45
X
25x85/28x92/28x85/35x85 mm
Y
L/2
64
Aral with All Around Locking and without Deadbolts WK
65
Aral Handle Slot Preparation with All Around Locking and with Deadbolts
m
m
X
2
5
9
2
x
16 mm
Y
Z
Ø10
Min. Depth
Ø20
L/2
Ø20
Y
mm16
K
X
2/
35x92 mm
Sash Height
Y
Aral Handle Slot Preparation with All Around Locking and with Deadbolts
X Y K A/Z
L/2
35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45
X
25x85/28x92/28x85/35x85 mm
Y
L/2
66
Aral with All Around Locking and with Deadbolts
67
Aral Handle Slot Preparation with All Around Locking and with Deadbolts WK
m
m
X
2
5
9
2
x
16 mm
Y
Ø10
Z
Min. Depth
K
Ø20
L/2
Ø20
Y
mm16
Height
Sash
X
/2
35x92 mm
Y
Aral Handle Slot Preparation with All Around Locking and with Deadbolts WK
X Y K A/Z
L/2
35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45
X
25x85/28x92/28x85/35x85 mm
Y
L/2
68
Aral with All Around Locking and with Deadbolts WK
69
Aral Handle Slot Preparation without Connections and without Deadbolts
m
m
X
2
5
9
2
x
16 mm
Y
Ø10
Z
Min. Depth
K
Ø20
L/2
Ø20
Y
mm16
Height
Sash
X
/2
35x92 mm
Y
Aral Handle Slot Preparation without Connections and without Deadbolts
X Y K A/Z
L/2
35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45
X
25x85/28x92/28x85/35x85 mm
Y
L/2
70
Aral without Connections and without Deadbolts
71
Aral Handle Slot Preparation without Connections and without Deadbolts WK
m
m
X
2
5
9
2
x
16 mm
Y
Ø10
Z
:.Min Depth
K
Ø20
L/2
Ø20
Y
mm16
Height
Sash
X
/2
35x92 mm
Y
Aral Handle Slot Preparation without Connections and without Deadbolts
X Y K A/Z
L/2
35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45
X
25x85/28x92/28x85/35x85 mm
Y
L/2
72
Aral without Connections and without Deadbolts WK
73
Aral Handle Slot Preparation without Connections and with Deadbolts
m
m
X
2
5
9
2
x
16 mm
Y
Ø10
Z
Min. Depth
K
Ø20
L/2
Ø20
Y
mm16
Height
Sash
X
/2
35x92 mm
Y
Aral Handle Slot Preparation without Connections and without Deadbolts
X Y K A/Z
L/2
35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45
X
25x85/28x92/28x85/35x85 mm
Y
L/2
74
Aral without Connections and with Deadbolts
75
Aral Handle Slot Preparation without Connections and with Deadbolts WK
m
m
X
2
5
9
2
x
16 mm
Y
Ø10
Z
Min. Depth
K
Ø20
L/2
Ø20
Y
mm16
Height
Sash
X
/2
35x92 mm
Y
Aral Handle Slot Preparation without Connections and without Deadbolts
X Y K A/Z
L/2
35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45
X
25x85/28x92/28x85/35x85 mm
Y
L/2
76
Aral without Connections and with Deadbolts WK
77
Aral Handle Slot Preparation with Opposite Direction Pins
16 mm
Ø10
. mm240
85mm
Ø20
Ø20
16m
m
Min. Depth 55 mm
2/
Sash Height
35 mm
234 mm
85 mm
L/2
53 mm
78
Aral with Opposite Direction Pins
79
Aral Handle Slot Preparation with Hooks
16
Min. Depth:
mm
15 mm
165 mm
mm
80
Min. Depth
45 mm
478 mm
16
K mm
1255 mm
Min. Depth
240 mm
X
55 mm
Ø10 Sash Height / 2
Ø20
Y
457 mm
Min. Depth
Ø20
Min. Depth:
45 mm
15 mm
16
165 mm
mm Y
mm
16 mm 80
L/2
Sash Frame
80
Aral with Hooks
81
NOTE
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LOCKING PLATES
Standard Locking Plates
13 9
9 2 1-32835-13 9 2 1-32851-13
13 1 1-32835-13 13 1 1-32851-13
Tilt & Turn Locking Tilt & Turn Locking
Plate (Wide) Plate
9 2 1-32819-09 9 2 1-32818-09
13 1 1-32819-13 13 1 1-32818-13
Security Security Locking
Locking Plate Plate
9 2 1-32806-09 9 2 1-32841-09
13 1 1-32807-13 13 1 1-32841-13
Standard Locking Lift & Mishandling
Plate Locking Plate
Security Tilt & Turn
Locking Plate
9-13 1 -2 1-32832-00
Adjustable Ventilation
Locking Plate
84
Tilt & Turn Locking Plates
Profile Type 3
-- -- 1-32840-00 -- -- 1-32809-00
9 1-32854-09
-- -- 1-32843-00
13 1-32854-13
Double Sash Lift & Mishandling
Deadbolt Striker Device
Locking Plate
-- 3 1-32838-00
-- 3 1-32816-00
85
Locking Plates for Aral Locks
13 9
9 5 1-32806-09 9 5 1-32818-09
13 4 1-32807-13 13 4 1-32818-13
Standard Locking Security Locking
Plate Plate
13 4 1-32848-13
86
APPLICATION
BASICS
Sash Operations and Assembly
KEM 7,5 mm 15 mm 25 mm 30 mm
A 27,5 mm 35 mm 45 mm 50 mm
B 35 mm 55 mm 65 mm 65 mm
Ø10
21,5
21,5
Ø12
Ø10
1-70018
9 axis 13 axis
Ø
11
28
11
is first used.
88
Frame Operations and Assembly
4
,
A
16
15 14
Ø3
14
Holes are drilled
by using one Ø3
3Ø
16
drill.
A
18 mm
20 mm
22 mm
Ø3
16
14
Ø3
15
16 14
3,4
6 holes are drilled onto the frame from each of upper and
lower sides with a jig (Code Nr.: 1-07002) by using one Ø3
mm drill.
The Tilt & Turn and Corner Bearings are screwed onto the
frame through these holes.
The sash overlap / support is designed as replaceable by pin screws so that it can be used for all profiles with a sash
overlap / support at a height of 18, 20 and 22 mm.
1-70002
89
Cutting Apparatus, Espagnolette
1200
90
Cutting Apparatus, Stay Arm
600
91
Assembly Jigs
8 5 6
8b
Hinge
Espagnolette Side
Side
2b
1b
1a, 2a
Sash Lower Horizontal
1 2
4
Assembly Jigs Assembly Jigs
Application Product Code Application Product Code
1. Tilt & Turn Espagnolette Locking Plate Jig-1/780-1600 5. Rear Locking Vertical Locking Plate Jig-1/600-1250 1-70011
1a. A Locking Plate will be used only when a bottom tilt is used. 1-70007
1b. It will be used for the Lift & Mishandling Device Locking Plate. 6. Rear Locking Vertical Locking Plate Jig-2/1251-2200 1-70012
2. Tilt & Turn Espagnolette Locking Plate Jig-2/1601-2400 7. Stay Arm Locking Plate Jig-
1-70013
2a. A Locking Plate will be used only when a bottom tilt is used. 1-70008 Only for a length of 640, 840, 1040, 1240 and 1440
2b. It will be used for the Lift & Mishandling Device Locking Plate.
8. Adjustable Ventilated Corner Transmission Locking Plate Jig
8a. Only for the adjustable ventilation Locking Plate (the amber fixing
3. Rear Locking Horizontal Locking Plate Jig-1/600-1250 1-70009 piece will be seated on the frame).
1-70015
92
System Setup
1
3
2 AA4 (+)
(-)
4 mm
1 AA4
±0,8 mm
AA4
3
AA4
OPENING TO THE RIGHT
0,8 mm
4
0,8 mm
AA4
AA4
5 ±2 mm
AA4
7
±0,8 mm
±2 mm
7
AA4
System Setup
1 Adjustment of the horizontal position of the sash through the stay arm
2 Adjustment of the gasket’s pressure on the top through the stay arm AA4
3 Right-Left adjustment of the early coupling bolt, starting at 1040 Stay Arm (Gr.03, Gr.04 and Gr.05) ±2 mm
6 Adjustment of the gasket’s pressure on the bottom through the movable hinge
7 Adjustment of the horizontal position of the sash through the Corner Bearing
8 Adjustment of the pressure of the gasket at ±0.8mm
93
Pin Dimensions
C
57
46
P1
Pin Dimensions
Rear Locking (Gr) P. 1 (mm) P.2 (mm) P.3 (mm) P.4 (mm)
1-11052-02 133.5 X X X
1-11052-05 133.5 400.5 X X
1-11052-06 133.5 550.5 X X
1-11052-08 133.5 750.5 X X
1-11052-10 133.5 541.5 950.5 X
P
2
1-11052-14 133.5 650.5 1350.5 X
1-11052-18 133.5 650.5 1350.5 1750.5
P
3
Pin Dimensions
Stay Arm (Gr) P.1 C (mm)
1-11001-04/Gr.00 X
1-11001-05 /Gr.01 X
1-11001-06-2/Gr02.2 373
B
Pin Dimensions
Tilt & Turn Espagnolette (Gr) P.1 A (mm) P.2 B (mm) P.3 (mm)
1-11115-04 X X X
1-11115-05 X X X
1-11115-07 X 116.7 X
1-11115-09 X 151.7 X
1-11115-10 X 151.7 950.5
1-11115-12 X 151.7 1350.5
1-11115-12-2 304.7 151.7 1350.5
1-11115-16 362 372
1-11115-18 362 372
1-11115-20 362 372
P1
P2
94
Pin Dimensions
Pin Dimensions
Turn Only Espagnolette P.1 A P.2 B P.3 C P.4 D
(Gr) (mm) (mm) (mm) (mm)
1-61052-02 90 90 X X
1-61052-04 118 148 X X
1-61052-06 225 225 X X
1-61052-08 325 325 X X
B
95
Adjustment and Maintenance Inactive Sash
1 2
OIL
5 6
The system must regularly undergo a lubrication process on the parts shown in the table.
96
Adjustment and Maintenance Active Sash
OIL OIL
OIL
4 3 1 2
4
4 OIL
OIL
OIL 4
5 6
4 7
The system must regularly undergo a lubrication process on the parts shown in the table.
97
NOTE
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