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Kale Doors and Windows

Kale Doors and Windows provides a wide range of security products including locks, doors, and windows. It has been operating for over 60 years and is a leading manufacturer in Turkey. The company uses cutting-edge technology at its coating and automation facilities to produce high-quality products and meet global demands and standards. Kale aims to be one of the largest integrated manufacturers globally through its advanced manufacturing capabilities and research and development efforts.

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Pietro Kawasaki
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0% found this document useful (0 votes)
233 views100 pages

Kale Doors and Windows

Kale Doors and Windows provides a wide range of security products including locks, doors, and windows. It has been operating for over 60 years and is a leading manufacturer in Turkey. The company uses cutting-edge technology at its coating and automation facilities to produce high-quality products and meet global demands and standards. Kale aims to be one of the largest integrated manufacturers globally through its advanced manufacturing capabilities and research and development efforts.

Uploaded by

Pietro Kawasaki
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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KALE DOORS AND WINDOWS

CATALOG
DOOR&WINDOW
FITTINGS
Founded at a production shop on an area of 40 m² in 1953, Items produced at Kale Kilit factory are coated at its
Kale Endüstri Holding has continued its growth with its huge own coating facility. Coating processes are
investments since then and currently accommodates five conducted by using a cutting-edge technology at the
business entities including Kale Kilit ve Kalıp Sanayi A.Ş., coating facility and employing a silver "alkali zinc"
Kale Sigorta Acenteliği A.Ş., Kale Güvenlik Sistemleri A.Ş., method that provides an aesthetic appearance
Kale Topkapı Bina İşletme ve Gayrimenkul Geliştirme A.Ş., strengthened with a higher durability than standard
and Kale Güzelce Gayrimenkul Geliştirme ve İşletme A.Ş. coating methods. The coating facility and sheet
under the roof of Kale Endüstri Holding. Kale Kilit, the leading
forming division are managed by an automation
lock manufacturer of Turkey, ranked first in the category of system that enhances the production rate / delivery
metal commodities in the ‘Stars of Exports’ Awards arranged speed and minimises workforce errors. The
by Istanbul Mineral and Metals Exporters’ Association assembly division has hydraulic and pneumatic
(IMMIB) for eleven times. presses with printing regulators at a quality and
quantity that can meet all demands. The full-
Kale Door and Window Systems provide a wide range of automated Alkali Zinc Coating and Lacquering Units
global security products by adopting and following a "Full- occupy a special place amongst successful
Scope Security" perception. Kale Door and Window products of Kale Kilit across the technology world.
Systems meet needs that the PVC Aluminium door and
window industry may have for espagnolettes, Single or The new factory has been the largest integrated
Double Sash Tilt & Turn windows/doors, friction stays, lock manufacturer of Europe since 2016 and takes
accessories and locks as an industry pioneer and is on the firm steps forward to become one of the several
way up to become a global brand. The responsibility of largest integrated lock manufacturing facilities not
becoming a leading domestic company in an international only in the region and throughout Europe, but also
quality reflects onto the success of its products where such a around the globe, thanks to the leading-edge
success does not remain only within borders of Turkey, but it technology and manufacturing integration it
also dominates the new worldwide markets. The concept accommodates together. For achieving the
“quality and safe” identified with the brand "Kale" for over a continued compliance with international standards,
half century continues its stable success throughout the all products always undergo “leakage”, life” “and
accessory industry as well. Kale creates and gains a great “corrosion resistance” tests at the laboratories of the
deal of distinction thanks to its products by giving utmost factory. Focused on the Indispensable Quality for
priority to the environment and human health in particular in Excellence, the R&D Department of the Plant
Russia, and also across a wide spectrum of countries such as develops new products in a planned way in
Iran, Iraq and Ukraine. accordance with demands identified under works
conducted with PVC and Aluminium Profile
Kale Door and Window Systems hammer away at providing manufacturers.
perfect accessories to the professionals of the industry; with
its team of experienced engineers and members of the sales
team, it also brings new-generation products thanks to its
unique and proprietary designs which are appropriate for
market conditions and can change habits of consumers.
With a large capacity and flexibility, Europe’s top

Integrated Manufacturing Facility


KALE KİLİT
120,000 m²
I
INDOOR SPACE

As the largest integrated 1,500


I
plant of Europe, Kale has EMPLOYEES
business facilities in 3
different lines of business,
i.e.: Locks and Cylinders;
Steel Goods and Door and
Window Systems.

KALE KİLİT Modern factory


• Experience of over 66 years combined Kale Locks infrastructure and cutting-
with a market leadership and trust edge technology
toward the brand & Cylinders manufacturing tracks
• An extended family of 1,500 employees Gaining a 60-million turnover
• One of the top 500 industrial during its 60th anniversary and
companies of Turkey placing locks on over 100
• Integrated lines of business: Locks and million doors around the world,
Cylinders, Steel Doors and Safes, Kale Kilit continues to earn
Window Systems, Alarm and Camera credits at any platform…
Systems
• Market leader and export champion in
Locks and Cylinders in Turkey Kale Kilit's key products are
• One of the most known brands of Turkey
choices of those who never
owing to its brand recognition of 98%
compromise on security with a
• Exports to more than 100 countries
wide range of high-quality
• Increasing shares of markets across
models that challenge to
Russia, Middle East, Balkans, North
Africa and Turkic Republics malicious interventions.
• The only provider of “Integrated
Security Systems" in Turkey
The first R&D Centre
recognized by the Industry
The first R&D centre recognized by the Industry works
persistently to provide the security and peace and develop
the best-in-class and newest services. The R&D centre is
one of the most important contributors to the manufacturing
quality where it is also one of the most significant elements
that enable the company to be a global player. The
success and diversity through the manufacturing facility
and R&D centre is merely a part of the business process of
Kale Kilit, which is the only provider of integrated security
solutions in Europe.

DAILY OUTPUT:
150 THOUSAND LOCKS Modern factory A lean manufacturing
80 THOUSAND CYLINDERS infrastructure and philosophy is adopted,
cutting-edge which starts from the entry
technology of raw materials and
manufacturing continues until the output of
tracks are products finished on own
employed. facilities.

LEAN MANUFACTURING
PHILOSOPHY

Kale
Doors and Windows
Bringing the security and quality to all living spaces all
around the world and offering comprehensive and flexible
manufacturing facilities for demands, Kale Kilit takes utmost
care for the comfort and happiness of its consumers with its
ability to manufacture products in accordance with needs
and requirements of countries.

Developing unique and proprietary designs together with


experienced engineers and a team of sales members, Kale
Door and Window Systems offers next-generation products
which conform to the market conditions and will get users
adopt new habits.
Contents

PRODUCT GROUPS WINDOW 15

WINDOW PRODUCTS 31

PRODUCT GROUPS DOOR 53

6
DOOR PRODUCTS 61

LOCKING PLATES 83

APPLICATION BASICS 87

7
Tilt & Turn

Double Sash Tilt & Turn

Double Sash Turn Only

Technical Details
Turn Only

Double Sash Turn Only Door

Turn Only Door

PVC Profile

Espagnolette Canal Height

Espagnolette Canal Width

Espagnolette Canal Width and Height

8
Narrow Short Window Wide Short Window
400-800 800-1600

400-800

Narrow High Window Wide High Window


400-800 800-1600

9
Profile Sections
Profile Types and Espagnolette Canal Sizes

Window Sash Rebate Application Sash Profile

Espagnolette Axis)
13 mm
Frame Profile

12 mm (Espagnolette Running Clearance)

Espagnolette Axis)
13 mm
Door Sash Rebate Application Sash Profile

Frame Profile

12 mm (Espagnolette Running Clearance)

Double Sash Application with a Sash Adaptor Profile Sash Adaptor Profile Sash Profile
Espagnolette Axis)
13 mm

Frame Profile
11.9 mm (Espagnolette Running Clearance)

Espagnolette Canal Detail +0.2


16.2 - 0.1
+0.2
16.2 - 0.1
+0.2 +0.2
12.2 - 0.1
2.2

2.2

12.2 - 0.1
3.9

3.9

10
Tilt & Turn Specs
Specs and Coding
Sizes

SW (Sash Width)

WW
Minimum 450 mm
340 mm (with Small Corner
Minimum Transmissions)
Maximum 1,600 mm

WW
Minimum 380 mm
280 mm (with Small Corner
SH (Sash Height)

Minimum Transmissions)
Maximum 2,400 mm

Technical Specifications
• Horizontal adjustments of sashes can be carried out on Bottom Hinges.
• The security system can be implemented optionally.
• Gasket pressure adjustments and upper horizontal adjustments can be carried out on Stay Arms.
• The vertical adjustment of the sash and gasket pressure adjustment can be carried out on Corner Hinges.
• They are applicable for Tilt & Slide (Fold & Slide) systems.
• All of parts are fixed into a middle position for assembly.
• All of parts including stay arms can be used for double sashes opening to the right and left.
• Frames and sashes are assembled independently.
• Assembly holes are drilled onto by Stay Bearings and Bottom Hinges using only one jig.
• With eccentric locking plates, gasket pressures can be adjusted at 0.8 mm.

X-XXXXX-XX-XXX
Colour Type
Additional Information
L/R
Dimension Data
Part Number
Identifying Number

Colour Type 5= Black RAL 9011 8003 G= Gold Metal Plating P=Gray RAL 7040
0= Colourless 6= Brown RAL 8014 B= Oyster White RAL 1013 H=Under-paint plating S=Champagne
1= New Silver (Plating) 7= Stainless C= Special colours K= Dark Brown RAL 8019 T=Titan (Dark Gray)
2= Silver (Gray) 8= White RAL 9016 D= Light Beige L=Chocolate Brown RAL8017 R= Anthracite Gray (RAL 7016)
3= Moderate Bronze 9= Beige RAL 1001 E= Champagne 2 M= Light Ivory RAL 1015 U= Jet Black (RAL 9005)
4= Yellow (Golden/Brass) A= Light Brown RAL F= Eloxal Mat N=Nickel

11
Maximum Sash Dimensions 80 kg

kg/m²
2400
C
2300

3
0
2200

Glass Weight
0
k
g
/
2100 m

2000

1900
(mm)

1800

1700

1600

1500
DIMENSIONS
VERTICAL

1400
Prescribed
1300 Range of Use
1200

1100

1000

900

800
700
600

500
280
1600
140

1500
1000

1100
1200

1300
340

500
600

700

800

900

HORIZONTAL DIMENSIONS (mm)

Allowed Maximum Sash Weight: 80 kg


The above dimensions can vary depending on types of profiles.

12
Maximum Sash Dimensions 130 kg

2400

kg/m²
2300

3
0
2200

Glass Weight
Ca
m

2100 A
ğ
ı
r
l
ı
ğ
ı
:
5
2000

1900

1800
VERTICAL DIMENSIONS (mm)

1700

1600

1500

1400
Prescribed
1300 Range of Use
1200

1100

1000

900

800
700

600

500
280
1000
1100
1200

1300

1400

1500

1600
340

700
500

600

800

900

HORIZONTAL DIMENSIONS (mm)

Allowed Maximum Sash Weight: 130 kg


The above dimensions can vary depending on types of profiles.

13
T&T Sash Weight

Kale Tilt Stay Diagram


Maximum Sash Weight: 40 kg

1200
Non-Application Area
1100

1000
(mm)

900

800
Wing Width

700

600

500

400

300
1000

1100

1200

1300

1400

1500
1600
300

400

500

600

700

800

900

Sash Height (mm)

Note: The shaded region involves the use of one tilt stay.
The remaining areas involve the use of 2 tilt stays.

14
PRODUCT GROUPS
WINDOW
Single Sash Tilt & Turn WK

19 19

6
9
7
15

18 7

10

19

Single Sash Tilt & Turn WK


3
# Product Page
1 Corner Transmission WK 32
2 Bottom Extension Piece 35
3 Rear Locking WK 36
19 4 Espagnolette WK 43
5 Extension WK 52
6 Stay Arm WK 48
7 Cover 50, 51
8 Stay Hinge 50

4 9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
19
11 Corner Hinge 50

16 12 Bottom Hinge 50
13 Tilt & Turn Locking Plate 84
14 Security Locking Plate 84
17
15 Standard Locking Plate 84
16 Lift & Mishandling Piece 52
17 Lift & Mishandling Locking Plate 84
18 Fixing piece 52
19 Security Locking Plate 84

11
11
2

13

5
1 4 19

3 11 11
18
19

16
Single Sash Tilt & Turn

15
6
15

9
7
28

18
9
7

10
15

3
Single Sash Tilt & Turn
# Product Page
1 Corner Transmission 33
2 Bottom Extension Piece 35
3 Rear Locking 37
4 Espagnolette 39, 41, 45, 47
15
5 Extension 52
6 Stay Arm 49
7 Cover 50, 51
8 Stay Hinge 50
4
9 Stay Bearing 50 15
10 Tilt & Turn Hinge Pin 50
16 11 Corner Hinge 50
12 Bottom Hinge 50
13 Tilt & Turn Locking Plate 84
14 Security Locking Plate 84
17
15 Standard Locking Plate 84
16 Lift & Mishandling Piece 52
17 Lift & Mishandling Locking Plate 84
Adjustable Ventilation Locking
28 Plate 84

1
11
1
11
2
12

13
12

5 11 11
14 12
15
3
18
15 15

17
Double Sash Tilt & Turn Inactive Sash

15
15
5

9 7 20

27
9
7

1
10

24
10

Double Sash Tilt & Turn Inactive Sash


7
# Product Page
25
1 Corner Transmission 33
5 Extension 52
27
7 Cover 50, 51
8 Stay Hinge 50
9 Stay Bearing 50
9 9 10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
21 15 Standard Locking Plate 84
17 Lift & Mishandling Locking Plate 84
20 Double Sash Adjustable Upper Hinge 50
21 Double Sash Concealed Middle Hinge 51
22 Double Sash Espagnolette 52
24 Double Sash Slide 52
25 Double Sash Adjustable Middle Hinge 50
26 Double Sash Slide Locking Plate 85
27 Double Sash Locking Plate 85
28 Double Sash Tilt & Turn Locking Plate 85

24

11
1

28
12

12 11

12
15 5
15

18
Double Sash Tilt & Turn Active Sash

15
6

9
7

15

1
18 9

10

15

23

3
Double Sash Tilt & Turn Active Sash
# Product Page
1 Corner Transmission 33
2 Bottom Extension Piece 35
3 Rear Locking 37
4 Espagnolette 39, 41, 45, 47
5 Extension 52
6 Stay Arm 49
7 Cover 50, 51
4
8 Stay Hinge 50
9 Stay Bearing 50
15
10 Tilt & Turn Hinge Pin 50
16
11 Corner Hinge 50
12 Bottom Hinge 50
13 Tilt & Turn Locking Plate 84
14 Security Locking Plate 84
15 Standard Locking Plate 84
16 Lift & Mishandling Piece 52
18 Fixing piece 52
23 Double Sash Espagnolette Attachment 52

23

1
11
2
11

12

13

12

14 5
11 12
15
11
3
18
15 15

19
Double Sash Tilt & Turn Inactive Sash WK

26
19
15
5

9 20
7

9
27

10
1

24

10
Double Sash Tilt & Turn Inactive Sash WK
# Product Page
7
1 Corner Transmission 33
5 Extension WK 52
7 Cover 50, 51
27
8 Stay Hinge 50
9 Stay Bearing 50

9 9 10 Tilt & Turn Hinge Pin 50


11 Corner Hinge 50
12 Bottom Hinge 50
15 Standard Locking Plate 50
21
17 Lift & Mishandling Locking Plate 84
22
19 Security Locking Plate 84
20 Double Sash Adjustable Upper Hinge 50
21 Double Sash Concealed Middle Hinge 51
22 Double Sash Espagnolette 52
24 Double Sash Slide 52
25 Double Sash Adjustable Middle Hinge 50
26 Double Sash Slide Locking Plate 85
27 Double Sash Locking Plate 85
28 Double Sash Tilt & Turn Locking Plate 85

24

11
1

28
12

12 11

12 2
5
15
19

20
Double Sash Tilt & Turn Active Sash WK

19 19

6
7 9

1
18 9

7
10

23 19

Double Sash Tilt & Turn Active Sash WK


# Product Page
23
1 Corner Transmission WK 32
2 Bottom Extension Piece 35
1
3 Rear Locking WK 36
4 Espagnolette 39, 41, 45, 47
5 Extension WK 52
6 Stay Arm WK 48
4
7 Cover 50, 51
8 Stay Hinge 50 19
9 Stay Bearing 50
16
10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
14 Security Locking Plate 84
16 Lift & Mishandling Piece 52
18 Fixing piece 52
19 Security Locking Plate 84
23 Double Sash Espagnolette Attachment 52

11

2 11

12

12

11
12

21
Single Sash Turn Only WK

19
9
20
3 7

19

1
5
9

2 7

10

51

Single Sash Turn Only WK


# Product Page
19 1 Corner Transmission WK 32
2 Bottom Extension Piece 35
3 Rear Locking WK 36
4 Espagnolette WK 43
7 Cover 50, 51 51

4 8 Stay Hinge 50
9 Stay Bearing 50 21

10 Tilt & Turn Hinge Pin 50


4
11 Corner Hinge 50
12 Bottom Hinge 50
13 Tilt & Turn Locking Plate 84
14 Security Locking Plate 84
15 Standard Locking Plate 84
51
16 Lift & Mishandling Piece 52
17 Lift & Mishandling Locking Plate 84
19 Security Locking Plate 84
20 Double Sash Adjustable Upper Hinge 50
21 Double Sash Concealed Middle Hinge 51
51 Steel Hinge 51

51
11

12
2

19 12
11

5 12
1

19

19

22
Single Sash Turn Only

15 20 9
3 7

15

5
1
9

2 7

10

51

Single Sash Turn Only


# Product Page
15
1 Corner Transmission 33
2 Bottom Extension Piece 35
3 Rear Locking 37
4 Espagnolette 39, 41, 45, 47 51
4
7 Cover 50, 51
8 Stay Hinge 50 21
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
13 Tilt & Turn Locking Plate 84
14 Security Locking Plate 84
51
15 Standard Locking Plate 84
16 Lift & Mishandling Piece 52
17 Lift & Mishandling Locking Plate 84
20 Double Sash Adjustable Upper Hinge 50
21 Double Sash Concealed Middle Hinge 51
51 Steel Hinge 51

51 11

12

11 12
15

1 5 12

15

3
15

23
Double Sash Turn Only Passive

15 26
5 15

9
7 20

9 27

10 1

24

10 27

Double Sash Turn Only Passive


7
# Product Page
1 Corner Transmission 33
5 Extension 52
27 27
7 Cover 50, 51
8 Stay Hinge 50
9 Stay Bearing 50
21 21
10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
21
15 Standard Locking Plate 84
22
17 Lift & Mishandling Locking Plate 84
20 Double Sash Adjustable Upper Hinge 50
21 Double Sash Concealed Middle Hinge 51
22 Double Sash Espagnolette 52
24 Double Sash Slide 52
25 Double Sash Adjustable Middle Hinge 50
26 Double Sash Slide Locking Plate 85
27 Double Sash Locking Plate 85
17
28 Double Sash Tilt & Turn Locking Plate 85

24

21
1

28

21

12 11

5
12
15 15 26

24
Double Sash Turn Only Active

15
3

9
20
7
1 5

2 9

10

23

Double Sash Turn Only Active


# Product Page
1 Corner Transmission 33
2 Bottom Extension Piece 35
3 Rear Locking 37
4 Espagnolette 39, 41, 45, 47
7 Cover 50, 51
8 Stay Hinge 50
9 Stay Bearing 50
4 10 Tilt & Turn Hinge Pin 50
21
11 Corner Hinge 50
12 Bottom Hinge 50

16 13 Tilt & Turn Locking Plate 84


14 Security Locking Plate 84
15 Standard Locking Plate 84
16 Lift & Mishandling Piece 52
20 Double Sash Adjustable Upper Hinge 50
21 Double Sash Concealed Middle Hinge 51
23 Double Sash Espagnolette Attachment 52

23

11

2
12

1 5 11 12

15

3 12

25
Double Sash Turn Only Passive WK

26
19
15
5

9 20
7

9
27

10
1

24

10 27

Double Sash Turn Only Passive WK


7 # Product Page
25 1 Corner Transmission 33
5 Extension WK 52
7 Cover 50, 51 27
27
8 Stay Hinge 50
9 Stay Bearing 50
9 9 10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
21 15 Standard Locking Plate 84
17 Lift & Mishandling Locking Plate 84
22
19 Security Locking Plate 84
20 Double Sash Adjustable Upper Hinge 50
21 Double Sash Concealed Middle Hinge 51
22 Double Sash Espagnolette 52
24 Double Sash Slide 52 17
25 Double Sash Adjustable Middle Hinge 50
26 Double Sash Slide Locking Plate 85
27 Double Sash Locking Plate 85
28 Double Sash Tilt & Turn Locking Plate 85

24

11
1

28
12

12 11

12 26
5 15

19

26
Double Sash Turn Only Active WK

19
9
20 7
3

2 7

10

23

Double Sash Turn Only Active WK


# Product Page
1 Corner Transmission WK 32
2 Bottom Extension Piece 35
3 Rear Locking WK 36
4 Espagnolette 39, 41, 45, 47
53 5 Extension WK 52
7 Cover 50, 51 21
8 Stay Hinge 50
4
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
16
13 Tilt & Turn Locking Plate 84
14 Security Locking Plate 84
15 Standard Locking Plate 84
16 Lift & Mishandling Piece 52
20 Double Sash Adjustable Upper Hinge 50
21 Double Sash Concealed Middle Hinge 51
23 Double Sash Espagnolette Attachment 52
53 Stopper 52

23
11

1
2 12

12

11
12

5
19
3

19

27
Tilt Opening WK

2 2

19

3 3
19
Tilt Opening WK
# Product Page
53

2 Bottom Extension Piece 35


3 Rear Locking WK 36
4 Espagnolette WK 43
7 Cover 50, 51
52

9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
19 Security Locking Plate 84
23 Double Sash Espagnolette Attachment 52
19 25 Double Sash Adjustable Middle Hinge 50
52 Tilt Stay 52
53 Stopper 52 19

25 25
7 7
10 9 10 9
7 7

28
Tilt Opening

15 52 15
4
15 15
19
2 2

23 23

15

53

3
3

52

15

Tilt Opening
# Product Page
2 Bottom Extension Piece 35
3 Rear Locking 37 15
4 Espagnolette 43
7 Cover 50, 51
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
15 Standard Locking Plate 84
23 Double Sash Espagnolette Attachment 52
25 Double Sash Adjustable Middle Hinge 50
52 Tilt Stay 52
53 Stopper 52

25 25
7 7
10 9 10 9
7 7

29
NOTE

........................................................................................................................................................................

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........................................................................................................................................................................

........................................................................................................................................................................

........................................................................................................................................................................

........................................................................................................................................................................

........................................................................................................................................................................

........................................................................................................................................................................
WINDOW
PRODUCTS
Corner Transmission WK

Corner Transmission WK 1
Locking
Length Screw Plate
Product Code Product Name
(mm) (pcs) (pcs)
1-11375-16 Security Corner Transmission 160 4 2
1-11376-05 Security Small Corner Transmission 160 4 1
Security Tilt & Turn Adjustable Ventilated
1-11359-16 Corner Transmission 160 4 2
1-11360-16 Security Corner Transmission Single-Pin 160 4 1

32
Corner Transmission

Corner Transmission 1

Length Screw Locking Plate


Product Code Product Name
(mm) (pcs) (pcs)

1-11371-16 Corner Transmission 160 4 1


1-11371-05 Small Corner Transmission 160 4 1
Tilt & Turn Adjustable Ventilated Corner
1-11378-16 Transmission 160 4 2
1-11353-16 Double Sash Corner Transmission 160 4 1
1-11354-16 Double Sash Lower Corner Transmission 160 4 1

33
Uses of Bottom Extension Pieces

KG > 600 mm

KG > 600 mm

KG > 800 mm
KG > 800 mm

Uses of Bottom Extension Pieces 1 Uses of Bottom Extension Pieces 2


Product Min. Max. Product Min. Max.

m
m
G
K

>

0
Code Product Name Code Product Name
(mm) (mm) (mm) (mm)
1-11406-08 Tilt & Turn Esp. Lower Comp. 800 350 800 1-11406-21 Tilt & Turn Esp. Lower Comp. 2100 800 2400

KG > 600 mm

KG > 600 mm
800m
m

4
KG >

Uses of Bottom Extension Pieces 3 Uses of Bottom Extension Pieces 4


Min. Max. Min. Max.
Product Code Product Name Product Code Product Name
(mm) (mm) (mm) (mm)
1-11407-08 Bottom Extension Piece W/O FP 800 350 800 1-11407-21 Bottom Extension Piece W/O FP 800 800 2400
Non-Stitched Bottom Extension Piece
1-11408-08 Non-Stitched Bottom Extension Piece
350 800 1-11408-21 800 800 2400
800

34
Bottom Extension Piece

Bottom Extension Piece 2


Length Min. Max. Screw
Product Code Product Name
(mm) (mm) (mm) (pcs)
1-11406-08 Tilt & Turn Esp. Lower Comp. 800 160 350 800 3
1-11406-21 Tilt & Turn Esp. Lower Comp. 2100 160 800 2400 3
1-11407-08 Bottom Extension Piece W/O FP 800 160 350 800 3
1-11407-21 Bottom Extension Piece W/O FP 2100 160 800 2400 3
1-11408-08 Non-Stitched Bottom Extension Piece 800 160 350 800 3
1-11408-21 Non-Stitched Bottom Extension Piece 2100 160 800 2400 3
Espagnolette Bottom Extension Piece (Turn
1-11607-00 Only) 160 3

35
Rear Locking WK

(mm) (mm)
Rear Locking WK

Length Locking
Description Product Code Product Name
(mm) Screw Plate
Min. Max. (pcs) (pcs)

Gr.01 1-11052-02 Security Rear Locking 250 275 600 820 2 1


Gr.02 1-11052-05 Security Rear Locking 450 460 700 1100 4 2
Gr.03 1-11052-06 Security Rear Locking 600 610 1100 1250 6 2
Gr.04 1-11052-08 Security Rear Locking 800 810 1250 1600 7 2
Gr.05 1-11052-10 Security Rear Locking 1000 1010 1400 1600 8 3
Gr.06 1-11052-14 Security Rear Locking 1400 1410 1600 2200 10 3
Gr.07 1-11052-18 Security Rear Locking 1800 1810 2000 2400 12 4

36
Rear Locking

Rear Locking 3
Locking
Length
Description Product Code Product Name Screw Plate
(mm) Min. Max. (pcs) (pcs)

(mm) (mm)

Gr.01 1-11051-02 Rear Locking 250 275 600 820 2 1


Gr.02 1-11051-05 Rear Locking 450 460 700 1100 4 2
Gr.03 1-11051-06 Rear Locking 600 610 1100 1250 6 2
Gr.04 1-11051-08 Rear Locking 800 810 1250 1600 7 2
Gr.05 1-11051-10 Rear Locking 1000 1010 1400 1600 8 3
Gr.06 1-11051-14 Rear Locking 1400 1410 1600 2200 10 3
Gr.07 1-11051-18 Rear Locking 1800 1810 2000 2400 12 4

37
Espagnolette Handle Slot Preparation 7.5 Axis

27,5
mm
Ø10
Backset Ø12

Ø10
43 mm

=
=

2/
12
Sash Height

mm

. mm35
2/

The drilling depth


Sash Height

must be 35 mm.

7,5 mm
mm43

38
Espagnolette 7.5 Axis

Espagnolette 7.5 Axis 4

Lengt Locking
Description Product
h Screw Plate
Code Product Name Min. Max. (pcs) (pcs)

(mm) (mm) (mm)

Gr.04 1-61054-04 Düden 7,5/400 400 400 600 4 2


Gr.06 1-61054-06 Düden 7,5/600 600 600 800 6 2
Gr.08 1-61054-08 Düden 7,5/800 800 800 900 8 2
Gr.09 1-61054-09 Düden 7,5/900 900 900 1000 8 3
Gr.10 1-61054-10 Düden 7,5/1000 1000 1000 1100 10 3
Gr.11 1-61054-11 Düden 7,5/1100 1100 1100 1200 10 3
Gr.12 1-61054-12 Düden 7,5/1200 1200 1200 1300 10 3
Gr.13 1-61054-13 Düden 7,5/1300 1300 1300 1400 10 3
Gr.14 1-61054-14 Düden 7,5/1400 1400 1400 1500 12 3
Gr.15 1-61054-15 Düden 7,5/1500 1500 1500 1600 12 3
Gr.16 1-61054-16 Düden 7,5/1600 1600 1600 1800 13 4
Gr.18 1-61054-18 Düden 7,5/1800 1800 1800 2000 14 4
Gr.20 1-61054-20 Düden 7,5/2000 2000 2000 2200 16 4

Espagnolette 7.5 Axis 4


Locking
Lengt Screw Plate
Description Product Min. Max. (pcs) (pcs)
h (mm) (mm)
Code Product Name
(mm)
Gr.01 1-11107-05 Safir 7,5/580 580 600 900 2 0
Gr.02 1-11107-07 Safir 7,5/830 830 750 1150 2 1
Gr.02.1 1-11107-09 Safir 7,5/980 980 900 1300 4 1
Gr.03 1-11107-12 Safir 7,5/1280 1280 1200 1600 7 1
Gr.04 1-11107-16 Safir 7,5/1680 1680 1600 2000 9 2
Gr.05 1-11107-18 Safir 7,5/1880 1880 1800 2200 12 2
Gr.06 1-11107-20 Safir 7,5/2080 2080 2000 2400 12 2

39
Espagnolette Handle Slot Preparation 15 Axis

35
mm
Ø10
Backset Ø12

Ø10
43 mm

=
=

2/
Sash Height

12
mm

. mm55
2/

The drilling depth


must be 35 mm.
Sash Height

15 mm
mm43

40
Espagnolette 15 Axis

Espagnolette 15 Axis 4
Locking
Length Min. Max. Screw Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.02 1-61052-02 Göksu 15/200 250 250 400 4 2
Gr.04 1-61052-04 Göksu 15/400 400 400 600 4 2
Gr.06 1-61052-06 Göksu 15/600 600 600 800 6 2
Gr.08 1-61052-08 Göksu 15/800 800 800 900 7 2
Gr.09 1-61052-09 Göksu 15/900 900 900 1000 8 3
Gr.10 1-61052-10 Göksu 15/1000 1000 1000 1100 9 3
Gr.11 1-61052-11 Göksu 15/1100 1100 1100 1200 10 3
Gr.12 1-61052-12 Göksu 15/1200 1200 1200 1300 10 3
Gr.13 1-61052-13 Göksu 15/1300 1300 1300 1400 10 3
Gr.14 1-61052-14 Göksu 15/1400 1400 1400 1500 11 3
Gr.15 1-61052-15 Göksu 15/1500 1500 1500 1600 12 3
Gr.16 1-61052-16 Göksu 15/1600 1600 1600 1800 13 4
Gr.18 1-61052-18 Göksu 15/1800 1800 1800 2000 14 4
Gr.20 1-61052-20 Göksu 15/2000 2000 2000 2200 16 4

Espagnolette 15 Axis 4
Locking
Length Min. Max. Screw Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.00 1-11115-04 Safir 15/500 500 280 620 - 0
Gr.01 1-11115-05 Safir 15/580 580 620 900 2 0
Gr.02 1-11115-07 Safir 15/830 830 750 1150 3 1
Gr.02.1 1-11115-09 Safir 15/980 980 900 1300 4 1
Gr.02.3 1-11115-10 Safir 15/1080 1080 1000 1400 6 1
Gr.03 1-11115-12 Safir 15/1280 1280 1200 1600 7 1
Gr.03.1 1-11115-12-2 Safir 15/1280-2 1280 1200 1600 7 2
Gr.04 1-11115-16 Safir 15/1680 1680 1600 2000 9 2
Gr.05 1-11115-18 Safir 15/1880 1880 1800 2200 12 2
Gr.06 1-11115-20 Safir 15/2080 2080 2000 2400 12 2

Espagnolette 15 Axis 4
Locking
Length Min. Max. Screw Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.02 1-61053-02 Düden 15/200 200 200 400 4 2
Gr.04 1-61053-04 Düden 15/400 400 400 600 4 2
Gr.06 1-61053-06 Düden 15/600 600 600 800 6 2
Gr.08 1-61053-08 Düden 15/800 800 800 900 8 2
Gr.09 1-61053-09 Düden 15/900 900 900 1000 8 3
Gr.10 1-61053-10 Düden 15/1000 1000 1000 1100 10 3
Gr.11 1-61053-11 Düden 15/1100 1100 1100 1200 10 3
Gr.12 1-61053-12 Düden 15/1200 1200 1200 1300 10 3
Gr.13 1-61053-13 Düden 15/1300 1300 1300 1400 10 3
Gr.14 1-61053-14 Düden 15/1400 1400 1400 1500 12 3
Gr.15 1-61053-15 Düden 15/1500 1500 1500 1600 12 3
Gr.16 1-61053-16 Düden 15/1600 1600 1600 1800 13 4
Gr.18 1-61053-18 Düden 15/1800 1800 1800 2000 14 4
Gr.20 1-61053-20 Düden 15/2000 2000 2000 2200 16 4
Espagnolette Handle Slot Preparation 15 Axis WK

35
mm
Backset
Ø10
Ø12
mm

=
43
= Ø10

2/
Sash Height

12
mm

. mm55
2/

The drilling depth


Sash Height

must be 35 mm.

15 mm
mm43

42
Espagnolette 15 Axis WK

Espagnolette 15 Axis WK 4
Length Min. Max. Screw Locking Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.02 1-61056-02 Göksu G. 15/200 250 250 400 4 2
Gr.04 1-61056-04 Göksu G. 15/400 400 400 600 4 2
Gr.06 1-61056-06 Göksu G. 15/600 600 600 800 6 2
Gr.08 1-61056-08 Göksu G. 15/800 800 800 900 7 2
Gr.09 1-61056-09 Göksu G. 15/900 900 900 1000 8 3
Gr.10 1-61056-10 Göksu G. 15/1000 1000 1000 1100 9 3
Gr.11 1-61056-11 Göksu G. 15/1100 1100 1100 1200 10 3
Gr.12 1-61056-12 Göksu G. 15/1200 1200 1200 1300 10 3
Gr.13 1-61056-13 Göksu G. 15/1300 1300 1300 1400 10 3
Gr.14 1-61056-14 Göksu G. 15/1400 1400 1400 1500 11 3
Gr.15 1-61056-15 Göksu G. 15/1500 1500 1500 1600 12 3
Gr.16 1-61056-16 Göksu G. 15/1600 1600 1600 1800 13 4
Gr.18 1-61056-18 Göksu G. 15/1800 1800 1800 2000 14 4
Gr.20 1-61056-20 Göksu G. 15/2000 2000 2000 2200 16 4

Espagnolette 15 Axis WK 4
Length Min. Max. Screw Locking Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.00 1-11101-04 Safir G. 15/500 500 280 620 - 0
Gr.01 1-11101-05 Safir G. 15/580 580 620 900 2 0
Gr.02 1-11101-07 Safir G. 15/830 830 750 1150 3 1
Gr.02.1 1-11101-09 Safir G. 15/980 980 900 1300 4 1
Gr.02.3 1-11101-10 Safir G. 15/1080 1080 1000 1400 6 1
Gr.03 1-11101-12 Safir G. 15/1280 1280 1200 1600 7 1
Gr.03.1 1-11101-12-2 Safir G. 15/1280-2 1280 1200 1600 7 2
Gr.04 1-11101-16 Safir G. 15/1680 1680 1600 2000 9 2
Gr.05 1-11101-18 Safir G. 15/1880 1880 1800 2200 12 2
Gr.06 1-11101-20 Safir G. 15/2080 2080 2000 2400 12 2
Gr.15 1-61056-15 Göksu G. 15/1500 1500 1500 1600 12 3
Gr.16 1-61056-16 Göksu G. 15/1600 1600 1600 1800 13 4
Gr.18 1-61056-18 Göksu G. 15/1800 1800 1800 2000 14 4
Gr.20 1-61056-20 Göksu G. 15/2000 2000 2000 2200 16 4

43
Espagnolette Handle Slot Preparation 25 Axis

45
mm

Backset

Ø10
Ø12
Ø10
mm

=
4
3

2/Sash Height

12
mm
. 90 mm
2/

37 mm
The drilling depth
Sash Height

25 mm must be 35 mm.
mm43

44
Espagnolette 25 Axis

Espagnolette 25 Axis 4
Length Min. Max. Screw Locking Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.16 1-61067-16 1600 ZN 25 Turn Only Espagnolette M5 1600 1600 1800 13 4
Gr.18 1-61067-18 1800 ZN 25 Turn Only Espagnolette M5 1800 1800 2000 14 4
Gr.20 1-61067-20 2000 ZN 25 Turn Only Espagnolette M5 2000 2000 2200 15 4
Gr.16 1-61067-16-D 1600 ZN 25 Turn Only Espagnolette Ø5 1600 1600 1800 13 4
Gr.18 1-61067-18-D 1800 ZN 25 Turn Only Espagnolette Ø5 1800 1800 2000 14 4
Gr.20 1-61067-20-D 2000 ZN 25 Turn Only Espagnolette Ø5 2000 2000 2200 15 4

Espagnolette 25 Axis 4
Length Min. Max. Screw Locking Plate
Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
1680-25 Tilt & Turn Espagnolette with a Handle
1-11120-16 in the Middle M5 1680 1600 2000 8 2
1880-25 Tilt & Turn Espagnolette with a Handle
1-11120-18 in the Middle M5 1880 1800 2200 10 2
2080-25 Tilt & Turn Espagnolette with a handle
1-11120-20 in the middle M5 2080 2000 2400 10 2
1680-25 Tilt-and-Turn Espagnolette with a
1-11120-16-D Handle in the Middle Ø5 1680 1600 2000 8 2
1880-25 Tilt-and-Turn Espagnolette with a
1-11120-18-D Handle in the Middle Ø5 1880 1800 2200 10 2
2080-25 Tilt-and-Turn Espagnolette with a
1-11120-20-D Handle in the Middle Ø5 2080 2000 2400 10 2

45
Espagnolette Handle Slot Preparation 30 Axis

50
mm

Backset Ø10

Ø20
63 mm

Ø20
30 mm

Ø10
mm
16

12 12
Ø10 mm mm
Ø12

Ø10
mm43==

.Min mm90

.Min mm90
181,5 mm

The drilling depth must be 35


The
12 12
mm mm drilling
mm.
depth
must be
.Min mm90

.Min mm90
35 mm.
YüksekliğiKanat 2/

2/

2/
Sash Height

Sash Height
The drilling
depth must be
35 mm. The
drilling
47 mm
depth
30 mm
must be
35 mm.
mm63

A one-side handle is used for M5 type A one-side handle is used for


Ø5 type
mm30

42 mm

30 mm
mm4 3

46
Espagnolette 30 Axis

Espagnolette 30 Axis 4
Locking
Length Min. Max. Screw Plate
Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
1-11118-16 1680-30 Tilt & Turn Lockable Espagnolette M5 1680 1600 2000 8 2
1-11118-18 1880-30 Tilt & Turn Lockable Espagnolette M5 1880 1800 2200 10 2
1-11118-20 2080-30 Tilt & Turn Lockable Espagnolette M5 2080 2000 2400 10 2
1-11118-16-D 1680-30 Tilt & Turn Lockable Espagnolette Ø5 1680 1600 2000 8 2
1-11118-18-D 1880-30 Tilt & Turn Lockable Espagnolette Ø5 1880 1800 2200 10 2
1-11118-20-D 2080-30 Tilt & Turn Lockable Espagnolette Ø5 2080 2000 2400 10 2
1680-30 Tilt & Turn Espagnolette with a Handle in the
1-11119-16 Middle M5 1680 1600 2000 8 2
1880-30 Tilt & Turn Espagnolette with a Handle in the
1-11119-18 Middle M5 1880 1800 2200 10 2
2080-30 Tilt & Turn Espagnolette with a Handle in the
1-11119-20 Middle M5 2080 2000 2400 10 2
1680-30 Tilt-and-Turn Espagnolette with a Handle in
1-11119-16-D the Middle Ø5 1680 1600 2000 8 2
1880-30 Tilt-and-Turn Espagnolette with a Handle in
1-11119-18-D the Middle Ø5 1880 1800 2200 10 2
2080-30 Tilt-and-Turn Espagnolette with a Handle
1-11119-20-D in the Middle Ø5 2080 2000 2400 10 2

47
Stay Arm WK

Stay Arm WK 6
Length Min. Max. Screw Locking Plate
Description Product Code Product Name
(mm) (mm) (mm) (pcs) (pcs)
Gr.00 1-11002-04 Security Stay Arm Set 440 440 340 600 2 0
Gr.01 1-11002-05 Security Stay Arm Set 540 540 380 700 3 0
Gr.02 1-11002-06 Security Stay Arm Set 640 640 600 800 3 0
Gr.02.2 1-11002-06-2 Security Stay Arm Set 640 640 600 800 3 1
Gr.03 1-11002-08 Security Stay Arm Set 840 840 800 1000 5 1
Gr.04 1-11002-10 Security Stay Arm Set 1040 1040 1000 1200 7 1
Gr.05 1-11002-12 Security Stay Arm Set 1240 1240 1200 1400 8 1
Gr.06 1-11002-14 Security Stay Arm Set 1440 1440 1400 1600 9 1

48
Stay Arm

Stay Arm 6
Locking
Description Product Code Product Name
Length Min. Max. Screw Plate
Gr.00 1-11001-04 Stay Arm Set 440 (mm) (mm) (mm) (pcs) (pcs)
Gr.01 1-11001-05 Stay Arm Set 540 440 340 600 2 0
Gr.02 1-11001-06 Stay Arm Set 640 540 380 700 3 0
Gr.02.2 1-11001-06-2 Stay Arm Set 640 640 600 800 3 0
Gr.03 1-11001-08 Stay Arm Set 840 640 600 800 3 1
Gr.04 1-11001-10 Stay Arm Set 1040 840 800 1000 5 1
Gr.05 1-11001-12 Stay Arm Set 1240 1040 1000 1200 7 1
Gr.06 1-11001-14 Stay Arm Set 1440 1240 1200 1400 8 1
1440 1400 1600 9 1

49
Double Sash Hinge

9 Tilt & Turn Hinge Pin 10


7 8 20 Product Code Product Name
1-33016 Tilt & Turn Hinge Pin

Stay Bearing 9
Sash Screw
Product Code Product Name
(kg) (pcs)
1-11275-00 Stay Bearing 80 kg 80 4
7 1-11276-00 Stay Bearing 130 kg 130 4

10
Bottom Hinge 12
Sash Screw
Product Code Product Name
(kg) (pcs)
1-11422-00 Bottom Hinge 80 kg 80 4
1-11423-00 Bottom Hinge 130 kg 130 4
10

Corner Hinge 11
7 Sash Screw
25 Product Code Product Name
(kg) (pcs)
1-11422-00 Corner Hinge (with Long Pins) 80 kg 130 2

Stay Hinge
8
Product Code Product Name
7 9
1-11254-09 Stay Hinge 9 Axis
1-11254-13 Stay Hinge 13 Axis
21 1-11254-14 Stay Hinge 14 Axis

Double Sash Adjustable Middle Hinge 25


Screw
Product Code Product Name
(pcs)
1-11603-09 Adjustable Middle Hinge 2
1-11603-13 Adjustable Middle Hinge 2

Double Sash Adjustable Upper Hinge 20


Screw
Product Code Product Name
(pcs)
1-11601 Double Sash Adjustable Upper Hinge 4

Covers
Product Code Product Name

1-41001-00-00* Stay Bearing Cover


1-41002-00-00* Corner Hinge Cover
7 1-41003-00-00* Bottom Hinge Cover
1-41004-00-00* Stay Hinge Cover
1-41005-00-00* Corner Sash Hinge Cover
7
1-41006-00-00* Bottom Hinge Body Cover
1-41009-00-00* Tilt & Turn Cover Set
*Colour Type D= Light Beige
0= Colourless E= Champagne 2
1= New Silver (Plating) F= Eloxal Mat
2= Silver (Gray) G= Gold Metal Plating
3= Moderate Bronze H= Under-paint plating
4= Yellow (Golden/Brass) K= Dark Brown RAL 8019
5= Black RAL 9011 L= Chocolate Brown RAL8017
6= Brown RAL 8014 M= Light Ivory RAL 1015
7= Stainless N=Nickel
12 11
8= White RAL 9016 P= Gray RAL 7040
9= Beige RAL 1001 S= Champagne
7 A= Light Brown RAL 8003 T= Titan (Dark Gray)
B= Oyster White RAL 1013 R= Anthracite Gray (RAL 7016)
C= Special colours U= Jet Black (RAL 9005)
Single Sash Hinge

Corner Hinge 11
Length Screw
Product Code Product Name (mm) (pcs) 9
7
1-11604-13-L Corner Hinge (Left) 134 5
1-11604-13-R Corner Hinge (Right) 134 5
1-11604-09-L Corner Hinge (Left) 134 5
1-11604-09-R Corner Hinge (Right) 134 5
51
9
Double Sash Concealed Middle Hinge 21
Length Screw 51 7
Product Code Product Name
(mm) (pcs)
10
1-20006 Concealed Hinge 13 - 2

Steel Hinge 51
Length Screw
Product Code Product Name
(mm) (pcs)
1-20001 Centred Steel Hinge 73 73 5
1-20004 Non-Centred Steel Hinge 73 73 5
1-22009 Centred Steel Hinge 90 90 7

51
Covers
Product Code Product Name
1-41001-00-00* Stay Bearing Cover
1-41002-00-00* Corner Hinge Cover
1-41003-00-00* Bottom Hinge Cover
1-41004-00-00* Stay Hinge Cover
1-41005-00-00* Corner Sash Hinge Cover 21
1-41006-00-00* Bottom Hinge Body Cover
1-41009-00-00* Tilt & Turn Cover Set

*Colour Type D= Light Beige


0= Colourless E= Champagne 2 51
1= New Silver (Plating) F= Eloxal Mat
2= Silver (Gray) G= Gold Metal Plating
3= Moderate Bronze H= Under-paint plating
4= Yellow (Golden/Brass) K= Dark Brown RAL 8019
L= Chocolate Brown
5= Black RAL 9011 RAL8017
6= Brown RAL 8014 M= Light Ivory RAL 1015
7= Stainless N= Nickel
8= White RAL 9016 P= Gray RAL 7040
9= Beige RAL 1001 S= Champagne
A= Light Brown RAL 8003 T= Titan (Dark Gray)
B= Oyster White RAL 1013 R= Anthracite Gray (RAL 7016) 51
C= Special colours U= Jet Black (RAL 9005) 7

12

11 11 7
Window Accessories

18
A600 Locking Piece (Extension) 5
Length Screw
Product Code Product Name
(mm) (pcs)
1-11257-60 A600 Locking Piece (Extension) 600 4
1-11257-60-G A600 Locking Piece WK (Extension) 600 4
24
Double Sash Espagnolette 22
Length Screw Locking Plate
Product Code Product Name
(mm) (pcs) (pcs)
1-11201-05 580 Double Sash Espagnolette 580 2 0
1-11201-09 980 Double Sash Espagnolette 980 6 1
1-11201-12 1280 Double Sash Espagnolette 1280 8 1
1-11201-16 1680 Double Sash Espagnolette 1680 10 2
1-11201-18 1880 Double Sash Espagnolette 1880 10 2
1-11201-20 2080 Double Sash Espagnolette 2080 12 2
5
Tilt Stay 2
Product Code Product Name
1-20002-16 Tilt Stay/160
1-20002-13 Tilt Stay/130
5
Locking Plate Stopper 3
Product Code Product Name
1-34520-00 Locking Plate Stopper
1
Fixing piece 8
Product Code Product Name
1-34510 Fixing piece
1
Lift & Mishandling Piece 6
Product Code Product Name
1-11501 Lift & Mishandling Piece
2
190 Double Sash Slide 4
Product Code Product Name
1-11556 190 Double Sash Slide
2 24
Double Sash Espagnolette Attachment 3
Product Code Product Name
1-11551 Double Sash Espagnolette Attachment

52
PRODUCT GROUPS
DOOR
Aral with All Around Locking WK

1 19
5 20 9
7
19

9
7

51 10

19 51

Aral with All Around Locking WK


# Product Page
1 Corner Transmission WK 32
41 5 Extension WK 52
7 Stay Hinge 50
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
19 Security Locking Plate 84
51
19 20 Double Sash Adjustable Upper Hinge 50
41 Aral with All Around Locking WK 67, 69
51 Steel Hinge 51

51

11

12
19

12
1
5 11
19 12

54
Aral with All Around Locking

1 15
5 20 9
7
15

9
7

51 10

15
51

Aral with All Around Locking


# Product Page
1 Corner Transmission 33
42
5 Extension 52
7 Stay Hinge 50
9 Stay Bearing 50
11 Corner Hinge 50
12 Bottom Hinge 50
15 Standard Locking Plate 84
42 Aral with All Around Locking 63, 67 51
15 51 Steel Hinge 51

51

11

12
15

12

5 11
1
15 12

55
Aral without Connections WK

20 9
7
19

51 10

1 51
9 Aral without Connections WK
# Product Page
7 Stay Hinge 50
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
43 11 Corner Hinge 50
12 Bottom Hinge 50
19 Security Locking Plate 84
20 Double Sash Adjustable Upper Hinge 50
43 Aral without Connections WK 73, 77
51 Steel Hinge 51 51

19

51

11

12

19
12

11

12

56
Aral without
Connections

20 9
15
7

51 10

15

51

Aral without Connections


44
# Product Page
7 Stay Hinge 50
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
15 Standard Locking Plate 84
20 Double Sash Adjustable Upper Hinge 50 51
15
44 Aral without Connections 71, 75
51 Steel Hinge 51

51

11

12
15

12

11
12

57
Aral with Hooks

20 9
7

9
31
7
Aral with Hooks
# Product Page 51 10

7 Stay Hinge 50
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
15 Standard Locking Plate 84
15 20 Double Sash Adjustable Upper Hinge 50
31 Hooked Locking Plate 86
45 Aral with Hook 81
51 Steel Hinge 51
51

45

51
15

31

51

11

12

12

11

12

58
Aral with Opposite Direction Pins

15 20 9
7

9
7

51 10

15

51

46 Aral with Opposite Direction Pins


# Product Page
7 Stay Hinge 50
9 Stay Bearing 50
10 Tilt & Turn Hinge Pin 50
11 Corner Hinge 50
12 Bottom Hinge 50
15 Standard Locking Plate 84
20 Double Sash Adjustable Upper Hinge 50 51
46 Aral Reverse 79
15 51 Steel Hinge 51

51

11

12

15
12

11
12

59
NOTE

........................................................................................................................................................................

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........................................................................................................................................................................

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........................................................................................................................................................................
DOOR
PRODUCTS
Aral Handle Slot Preparation with All Around Locking

m
m
X

2
5

9
2
x
16 mm

Y
Ø10

Z
.:Min. Depth
K
Ø20

L/2
Ø20
Y
mm16

X
2/

35x92 mm
Sash Height

Y
Aral Handle Slot Preparation with All Around Locking
A/Z
X Y K
55
L/2

35 85 230
55
35 92 240
48
28 85 230
48
28 92 240
45
25 85 230
45
25 92 240

X
25x85/28x92/28x85/35x85 mm
Y
L/2

62
Aral with All Around Locking and without Deadbolts

Aral with All Around Locking and without Deadbolts 42


Code Description Length Arm-Key Axis
1-71037-16 Aral 1600 25x85 Non-sliding 1600 85 25
1-71037-18 Aral 1800 25x85 without Deadbolts 1800 85 25
1-71037-20 Aral 2000 25x85 without Deadbolts 2000 85 25
1-71024-16 Aral 1600 28-85 without Deadbolts 1600 85 28
1-71024-18 Aral 1800 28-85 without Deadbolts 1800 85 28
1-71024-20 Aral 2000 28-85 without Deadbolts 2000 85 28
1-71020-16 Aral 1600 35-85 Without Deadbolts 1600 85 35
1-71020-18 Aral 1800 35-85 without Deadbolts 1800 85 35
1-71020-20 Aral 2000 35-85 without Deadbolts 2000 85 35
1-71039-16 Aral 1600 25x92 without Deadbolts 1600 92 25
1-71039-18 Aral 25x92 1800 without Deadbolts 1800 92 25
1-71039-20 Aral 25x92 2000 without Deadbolts 2000 92 25
1-71022-16 Aral 1600-28-92 without Deadbolts 1600 92 28
1-71022-18 Aral 1800-28-92 without Deadbolts 1800 92 28
1-71022-20 Aral 2000-28-92 without Deadbolts 2000 92 28
1-71028-16 Aral 1600-35-92 without Deadbolts 1600 92 35
1-71028-18 Aral 1800-35-92 without Deadbolts 1800 92 35
1-71028-20 Aral 2000-35-92 without Deadbolts 2000 92 35

63
Aral Handle Slot Preparation with All Around Locking WK

m
m
X

2
5

9
2
x
16 mm

Y
Ø10

Z
Min. Depth
K
Ø20

L/2
Ø20
Y
mm16

Height
Sash

/2

35x92 mm
Y
Aral Handle Slot Preparation with All Around Locking WK

X Y K A/Z
L/2

35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45

X
25x85/28x92/28x85/35x85 mm
Y
L/2

64
Aral with All Around Locking and without Deadbolts WK

Aral with All Around Locking and without Deadbolts WK 41

Code Description Pin Screw


Range of Use
1-71019-16 G Aral 1600-35-85 with All Around Locking and without Deadbolts WK 1600-1800 4 10
1-71019-18 G Aral 1800-35-85 with All Around Locking and without Deadbolts WK 1800-2000 4 10
1-71019-20 G Aral 2000-35-85 with All Around Locking and without Deadbolts WK 2000-2200 4 12
1-71021-16 G Aral 1600-28-92 with All Around Locking and without Deadbolts WK 1600-1800 4 10
1-71021-18 G Aral 1800-28-92 with All Around Locking and without Deadbolts WK 1800-2000 4 10
1-71021-20 G Aral 2000-28-92 with All Around Locking and without Deadbolts WK 2000-2200 4 12
1-71027-16 G Aral 1600-35-92 with All Around Locking and without Deadbolts WK 1600-1800 4 10
1-71027-18 G Aral 1800-35-92 with All Around Locking and without Deadbolts WK 1800-2000 4 10
1-71027-20 G Aral 2000-35-92 with All Around Locking and without Deadbolts WK 2000-2200 4 12
1-71024-16 G Aral 1600-28-85 with All Around Locking and without Deadbolts WK 1600-1800 4 10
1-71024-18 G Aral 1800-28-85 with All Around Locking and without Deadbolts WK 1800-2000 4 10
1-71024-20 G Aral 2000-28-85 with All Around Locking and without Deadbolts WK 2000-2200 4 12
1-71020-16 G Aral 1600-35-85 with All Around Locking and without Deadbolts WK 1600-1800 4 10
1-71020-18 G Aral 1800-35-85 with All Around Locking and without Deadbolts WK 1800-2000 4 10
1-71020-20 G Aral 2000-35-85 with All Around Locking and without Deadbolts WK 2000-2200 4 12
1-71022-16 G Aral 1600-28-92 with All Around Locking and without Deadbolts WK 1600-1800 4 10
1-71022-18 G Aral 1800-28-92 with All Around Locking and without Deadbolts WK 1800-2000 4 10
1-71022-20 G Aral 2000-28-92 with All Around Locking and without Deadbolts WK 2000-2200 4 12

65
Aral Handle Slot Preparation with All Around Locking and with Deadbolts

m
m
X

2
5

9
2
x
16 mm

Y
Z
Ø10

Min. Depth
Ø20

L/2
Ø20
Y
mm16

K
X
2/

35x92 mm
Sash Height

Y
Aral Handle Slot Preparation with All Around Locking and with Deadbolts
X Y K A/Z
L/2

35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45

X
25x85/28x92/28x85/35x85 mm
Y
L/2

66
Aral with All Around Locking and with Deadbolts

Aral with All Around Locking and with Deadbolts 42

Code Description Pin Screw


Range of Use
1-71038-16 Aral 1600 25x85 with All Around Locking and with Deadbolts 1600-1800 4 10
1-71038-18 Aral 1800 25x85 with All Around Locking and with Deadbolts 1800-2000 4 10
1-71038-20 Aral 2000 25x85 with All Around Locking and with Deadbolts 2000-2200 4 12
1-71023-16 Aral 1600 28-85 with All Around Locking and with Deadbolts 1600-1800 4 10
1-71023-18 Aral 1800 28-85 with All Around Locking and with Deadbolts 1800-2000 4 10
1-71023-20 Aral 2000 28-85 with All Around Locking and with Deadbolts 2000-2200 4 12
1-71019-16 Aral 1600-35-85 with All Around Locking and with Deadbolts 1600-1800 4 10
1-71019-18 Aral 1800-35-85 with All Around Locking and with Deadbolts 1800-2000 4 10
1-71019-20 Aral 2000-35-85 with All Around Locking and with Deadbolts 2000-2200 4 12
1-71040-16 Aral 25x92 1600 with All Around Locking and with Deadbolts 1600-1800 4 10
1-71040-18 Aral 25x92 1800 with All Around Locking and with Deadbolts 1800-2000 4 10
1-71040-20 Aral 25x92 2000 with All Around Locking and with Deadbolts 2000-2200 4 12
1-71021-16 Aral 1600-28-92 with All Around Locking and with Deadbolts 1600-1800 4 10
1-71021-18 Aral 1800-28-92 with All Around Locking and with Deadbolts 1800-2000 4 10
1-71021-20 Aral 2000-28-92 with All Around Locking and with Deadbolts 2000-2200 4 12
1-71027-16 Aral 1600-35-92 with All Around Locking and with Deadbolts 1600-1800 4 10
1-71027-18 Aral 1800-35-92 with All Around Locking and with Deadbolts 1800-2000 4 10
1-71027-20 Aral 2000-35-92 with All Around Locking and with Deadbolts 2000-2200 4 12

67
Aral Handle Slot Preparation with All Around Locking and with Deadbolts WK

m
m
X

2
5

9
2
x
16 mm

Y
Ø10

Z
Min. Depth
K
Ø20

L/2
Ø20
Y
mm16

Height
Sash

X
/2

35x92 mm
Y
Aral Handle Slot Preparation with All Around Locking and with Deadbolts WK
X Y K A/Z
L/2

35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45

X
25x85/28x92/28x85/35x85 mm
Y
L/2

68
Aral with All Around Locking and with Deadbolts WK

Aral with All Around Locking and with Deadbolts WK 41


Code Description Range of Use Pin Screw
1-71019-16 G Aral 1600-35-85 with All Around Locking and with Deadbolts WK 1600-1800 4 10
1-71019-18 G Aral 1800-35-85 with All Around Locking and with Deadbolts WK 1800-2000 4 10
1-71019-20 G Aral 2000-35-85 with All Around Locking and with Deadbolts WK 2000-2200 4 12
1-71021-16 G Aral 1600-28-92 with All Around Locking and with Deadbolts WK 1600-1800 4 10
1-71021-18 G Aral 1800-28-92 with All Around Locking and with Deadbolts WK 1800-2000 4 10
1-71021-20 G Aral 2000-28-92 with All Around Locking and with Deadbolts WK 2000-2200 4 12
1-71027-16 G Aral 1600-35-92 with All Around Locking and with Deadbolts WK 1600-1800 4 10
1-71027-18 G Aral 1800-35-92 with All Around Locking and with Deadbolts WK 1800-2000 4 10
1-71027-20 G Aral 2000-35-92 with All Around Locking and with Deadbolts WK 2000-2200 4 12

69
Aral Handle Slot Preparation without Connections and without Deadbolts

m
m
X

2
5

9
2
x
16 mm

Y
Ø10

Z
Min. Depth
K
Ø20

L/2
Ø20
Y
mm16

Height
Sash

X
/2

35x92 mm
Y
Aral Handle Slot Preparation without Connections and without Deadbolts
X Y K A/Z
L/2

35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45

X
25x85/28x92/28x85/35x85 mm
Y
L/2

70
Aral without Connections and without Deadbolts

Aral without Connections and without Deadbolts 44


Code Description Range of Use Pin Screw
1-71054-16 Aral 1600 28x85 without Connections and without Deadbolts 1600-1800 4 10
1-71054-18 Aral 1800 28x85 without Connections and without Deadbolts 1800-2000 4 10
1-71054-20 Aral 2000 28x85 without Connections and without Deadbolts 2000-2200 4 12
1-71050-16 Aral 1600 35x85 without Connections and without Deadbolts 1600-1800 4 10
1-71050-18 Aral 1800 35x85 without Connections and without Deadbolts 1800-2000 4 10
1-71050-20 Aral 2000 35x85 without Connections and without Deadbolts 2000-2200 4 12
1-71052-16 Aral 1600 28x92 without Connections and without Deadbolts 1600-1800 4 10
1-71052-18 Aral 1800 28x92 without Connections and without Deadbolts 1800-2000 4 10
1-71052-20 Aral 2000 28x92 without Connections and without Deadbolts 2000-2200 4 12
1-71058-16 Aral 1600 35x92 without Connections and without Deadbolts 1600-1800 4 10
1-71058-18 Aral 1800 35x92 without Connections and without Deadbolts 1800-2000 4 10
1-71058-20 Aral 2000 35x92 without Connections and without Deadbolts 2000-2200 4 12

71
Aral Handle Slot Preparation without Connections and without Deadbolts WK

m
m
X

2
5

9
2
x
16 mm

Y
Ø10

Z
:.Min Depth
K
Ø20

L/2
Ø20
Y
mm16

Height
Sash

X
/2

35x92 mm
Y
Aral Handle Slot Preparation without Connections and without Deadbolts
X Y K A/Z
L/2

35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45

X
25x85/28x92/28x85/35x85 mm
Y
L/2

72
Aral without Connections and without Deadbolts WK

Aral without Connections and without Deadbolts WK 43


Code Description Range of Use Pin Screw
1-71054-16 G Aral 1600 28x85 without Connections and without Deadbolts WK 1600-1800 4 10
1-71054-18 G Aral 1800 28x85 without Connections and without Deadbolts WK 1800-2000 4 10
1-71054-20 G Aral 2000 28x85 without Connections and without Deadbolts WK 2000-2200 4 12
1-71050-16 G Aral 1600 35x85 without Connections and without Deadbolts WK 1600-1800 4 10
1-71050-18 G Aral 1800 35x85 without Connections and without Deadbolts WK 1800-2000 4 10
1-71050-20 G Aral 2000 35x85 without Connections and without Deadbolts WK 2000-2200 4 12

73
Aral Handle Slot Preparation without Connections and with Deadbolts

m
m
X

2
5

9
2
x
16 mm

Y
Ø10

Z
Min. Depth
K
Ø20

L/2
Ø20
Y
mm16

Height
Sash

X
/2

35x92 mm
Y
Aral Handle Slot Preparation without Connections and without Deadbolts

X Y K A/Z
L/2

35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45
X
25x85/28x92/28x85/35x85 mm
Y
L/2

74
Aral without Connections and with Deadbolts

Aral without Connections and with Deadbolts 44


Code Description Range of Use Pin Screw
1-71053-16 Aral 1600 28x85 without Connections and with Deadbolts 1600-1800 4 10
1-71053-18 Aral 1800 28x85 without Connections and with Deadbolts 1800-2000 4 10
1-71053-20 Aral 2000 28x85 without Connections and with Deadbolts 2000-2200 4 12
1-71049-16 Aral 1600 35x85 without Connections and with Deadbolts 1600-1800 4 10
1-71049-18 Aral 1800 35x85 without Connections and with Deadbolts 1800-2000 4 10
1-71049-20 Aral 2000 35x85 without Connections and with Deadbolts 2000-2200 4 12
1-71051-16 Aral 1600 28x92 without Connections and with Deadbolts 1600-1800 4 10
1-71051-18 Aral 1800 28x92 without Connections and with Deadbolts 1800-2000 4 10
1-71051-20 Aral 2000 28x92 without Connections and with Deadbolts 2000-2200 4 12
1-71057-16 Aral 1600 35x92 without Connections and with Deadbolts 1600-1800 4 10
1-71057-18 Aral 1800 35x92 without Connections and with Deadbolts 1800-2000 4 10
1-71057-20 Aral 2000 35x92 without Connections and with Deadbolts 2000-2200 4 12

75
Aral Handle Slot Preparation without Connections and with Deadbolts WK

m
m
X

2
5

9
2
x
16 mm

Y
Ø10

Z
Min. Depth
K
Ø20

L/2
Ø20
Y
mm16

Height
Sash

X
/2

35x92 mm
Y
Aral Handle Slot Preparation without Connections and without Deadbolts

X Y K A/Z
L/2

35 85 230 55
35 92 240 55
28 85 230 48
28 92 240 48
25 85 230 45
25 92 240 45
X
25x85/28x92/28x85/35x85 mm
Y
L/2

76
Aral without Connections and with Deadbolts WK

Aral without Connections and with Deadbolts WK 43


Code Description Range of Use Pin Screw
1-71049-16 G Aral 1600 35x85 without Connections and with Deadbolts WK 1600-1800 4 10
1-71049-18 G Aral 1800 35x85 without Connections and with Deadbolts WK 1800-2000 4 10
1-71049-20 G Aral 2000 35x85 without Connections and with Deadbolts WK 2000-2200 4 12
1-71057-16 G Aral 1600 35x92 without Connections and with Deadbolts WK 1600-1800 4 10
1-71057-18 G Aral 1800 35x92 without Connections and with Deadbolts WK 1800-2000 4 10
1-71057-20 G Aral 2000 35x92 without Connections and with Deadbolts WK 2000-2200 4 12

77
Aral Handle Slot Preparation with Opposite Direction Pins

16 mm

Ø10

. mm240
85mm

Ø20
Ø20
16m
m

Min. Depth 55 mm
2/
Sash Height

35 mm

234 mm
85 mm
L/2

53 mm

78
Aral with Opposite Direction Pins

Aral with Opposite Direction Pins 46


Code Description Range of Use Pin Screw
1-71211-16 Aral 1600 35x85 Aral with Opposite Direction Pins and with Deadbolts 1600-1800 4 10
1-71211-18 Aral 1800 35x85 Aral with Opposite Direction Pins and with Deadbolts 1800-2000 4 10
1-71211-20 Aral 2000 35x85 Aral with Opposite Direction Pins and with Deadbolts 2000-2200 4 12
1-71212-16 Aral 1600 35x85 Aral with Opposite Direction Pins and with Deadbolts 1600-1800 4 10
1-71212-18 Aral 1800 35x85 Aral with Opposite Direction Pins and with Deadbolts 1800-2000 4 10
1-71212-20 Aral 2000 35x85 Aral with Opposite Direction Pins and with Deadbolts 2000-2200 4 12

79
Aral Handle Slot Preparation with Hooks

16

Min. Depth:
mm

15 mm
165 mm

mm
80
Min. Depth
45 mm
478 mm
16
K mm

1255 mm
Min. Depth
240 mm
X

55 mm
Ø10 Sash Height / 2

Ø20
Y
457 mm

Min. Depth
Ø20

Min. Depth:
45 mm

15 mm
16
165 mm

mm Y

mm
16 mm 80

L/2

Sash Frame

Aral Handle Slot Preparation with Hooks


SRH (mm) L (mm) X Y K
1850-2400 2100 35 85 55
1850-2400 2100 35 92 55
1850-2400 2100 28 92 48
1850-2400 2100 28 85 48

80
Aral with Hooks

Aral with Hooks 45


Code Description Range of Use Pin Screw
1-71031 Aral 2100 35x92 with Hooks and Deadbolts 1850-2400 2 12
1-71029 Aral 2100 35x85 with Hooks and Deadbolts 1850-2400 2 12
1-71035 Aral 2100 28x92 with Hooks and Deadbolts 1850-2400 2 12
1-71033 Aral 2100 28x85 with Hooks and Deadbolts 1850-2400 2 12
1-71030 Aral 2100 35x85 with Hooks and without Deadbolts 1850-2400 2 12
1-71036 Aral 2100 28x92 with Hooks and without Deadbolts 1850-2400 2 12
1-71034 Aral 2100 28x85 with Hooks and without Deadbolts 1850-2400 2 12
1-71032 Aral 2100 35x92 with Hooks and without Deadbolts 1850-2400 2 12

81
NOTE

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LOCKING PLATES
Standard Locking Plates

13 9

Profile Type 1 Profile Type 2

Profile Profile Product Profile Profile Product


Product Product
Axis Type Code Axis Type Code

9 2 1-32835-13 9 2 1-32851-13

13 1 1-32835-13 13 1 1-32851-13
Tilt & Turn Locking Tilt & Turn Locking
Plate (Wide) Plate

9 2 1-32819-09 9 2 1-32818-09

13 1 1-32819-13 13 1 1-32818-13
Security Security Locking
Locking Plate Plate

9 2 1-32806-09 9 2 1-32841-09

13 1 1-32807-13 13 1 1-32841-13
Standard Locking Lift & Mishandling
Plate Locking Plate
Security Tilt & Turn
Locking Plate

9-13 1 -2 1-32832-00

Adjustable Ventilation
Locking Plate

84
Tilt & Turn Locking Plates

Profile Type 3

Profile Profile Product Profile Profile Product


Product Product
Axis Type Code Axis Type Code

-- -- 1-32840-00 -- -- 1-32809-00

Double Sash Tilt &


Turn
Locking Plate Double Sash Locking Plate

9 1-32854-09

-- -- 1-32843-00

13 1-32854-13
Double Sash Lift & Mishandling
Deadbolt Striker Device
Locking Plate

-- 3 1-32838-00
-- 3 1-32816-00

Double Sash Locking


Plate-2
Mullion Locking Plate

85
Locking Plates for Aral Locks

13 9

Profile Type 3 Profile Type 4

Profile Profile Product Profile Profile Product


Product Product
Axis Type Code Axis Type Code

9-13 4-5 1-21005-00 9-13 4-5 1-21006-00

Locking Plates for Locking Plates for


Aral Locks with Aral Locks without
Deadbolts Deadbolts

9 5 1-32806-09 9 5 1-32818-09

13 4 1-32807-13 13 4 1-32818-13
Standard Locking Security Locking
Plate Plate

13 4 1-32848-13

9-13 4-5 1-21004-00

Locking Plates for


9 5 1-32848-09 Aral Locks with
Door Gripper Locking Hooks
Plate

86
APPLICATION
BASICS
Sash Operations and Assembly

Handle holes are drilled according to the specified sizes.


The section onto which the Gear Box will seat is cut by using
a milling cutter.

KEM 7,5 mm 15 mm 25 mm 30 mm
A 27,5 mm 35 mm 45 mm 50 mm
B 35 mm 55 mm 65 mm 65 mm

The jig # 1-70018 is placed


onto the lower-rear part of
the sash as follows.

Ø10
21,5
21,5

Ø12

Ø10

1-70018

9 axis 13 axis
Ø

Locking Size= 9~13


6
Ø
3

11
28
11

The Movable Hinge Jig must


be adjusted according to the
Ø
6

locking size (9 or 13) before it


41,5
Ø
3

is first used.

“Movable Hinge” holes are then cut


through holes found on the jig by using
Ø3 and Ø6 drills.

88
Frame Operations and Assembly

4
,
A

16
15 14
Ø3

14
Holes are drilled
by using one Ø3


16
drill.

A
18 mm
20 mm
22 mm
Ø3

16
14
Ø3

15
16 14
3,4

6 holes are drilled onto the frame from each of upper and
lower sides with a jig (Code Nr.: 1-07002) by using one Ø3
mm drill.
The Tilt & Turn and Corner Bearings are screwed onto the
frame through these holes.

The sash overlap / support is designed as replaceable by pin screws so that it can be used for all profiles with a sash
overlap / support at a height of 18, 20 and 22 mm.

Jig adjusted accordingly for all


profiles with a sash overlap/ support
at a height of 20 mm (the product is
packed in this way.)

1-70002

89
Cutting Apparatus, Espagnolette
1200

The Gear Box must be


placed onto the
adjustable guide.

Cutting Sample: The espagnolette which will be


inserted inside the Sash Profile at a length of 1,200
mm is placed into the cut-to-length line where a
cutting process is carried out after it is adjusted at
60 cm on the line. The other part of the
espagnolette is also placed without changing the
size and the cutting process is carried out.

90
Cutting Apparatus, Stay Arm

600

Cutting Sample: The Stay Arm which will be inserted


inside the Sash Profile at a length of 600 mm is placed
into the cut-to-length line where a cutting process is
carried out after it is adjusted at 60 cm on the line.

The inflection point found on the Stay


Arm is inserted and positioned into the
slot on the apparatus.

91
Assembly Jigs

8 5 6
8b

8a Sash Upper Horizontal

Hinge
Espagnolette Side

Side
2b

1b

1a, 2a
Sash Lower Horizontal

1 2

4
Assembly Jigs Assembly Jigs
Application Product Code Application Product Code
1. Tilt & Turn Espagnolette Locking Plate Jig-1/780-1600 5. Rear Locking Vertical Locking Plate Jig-1/600-1250 1-70011
1a. A Locking Plate will be used only when a bottom tilt is used. 1-70007
1b. It will be used for the Lift & Mishandling Device Locking Plate. 6. Rear Locking Vertical Locking Plate Jig-2/1251-2200 1-70012

2. Tilt & Turn Espagnolette Locking Plate Jig-2/1601-2400 7. Stay Arm Locking Plate Jig-
1-70013
2a. A Locking Plate will be used only when a bottom tilt is used. 1-70008 Only for a length of 640, 840, 1040, 1240 and 1440
2b. It will be used for the Lift & Mishandling Device Locking Plate.
8. Adjustable Ventilated Corner Transmission Locking Plate Jig
8a. Only for the adjustable ventilation Locking Plate (the amber fixing
3. Rear Locking Horizontal Locking Plate Jig-1/600-1250 1-70009 piece will be seated on the frame).
1-70015

8b. It will be used for the assembly of the horizontal standard


4. Rear Locking Horizontal Locking Plate Jig-2/1251-2200 1-70010 locking plate.

92
System Setup

1
3
2 AA4 (+)

(-)

4 mm
1 AA4
±0,8 mm

AA4

3
AA4
OPENING TO THE RIGHT

OPENING TO THE LEFT

0,8 mm
4

0,8 mm

AA4
AA4

5 ±2 mm
AA4
7

±0,8 mm

±2 mm

7
AA4

System Setup
1 Adjustment of the horizontal position of the sash through the stay arm
2 Adjustment of the gasket’s pressure on the top through the stay arm AA4
3 Right-Left adjustment of the early coupling bolt, starting at 1040 Stay Arm (Gr.03, Gr.04 and Gr.05) ±2 mm

4 Adjustment of the gasket pressure on all locking plates


5 Adjustment of the vertical position of the sash through the movable hinge

6 Adjustment of the gasket’s pressure on the bottom through the movable hinge

7 Adjustment of the horizontal position of the sash through the Corner Bearing
8 Adjustment of the pressure of the gasket at ±0.8mm

93
Pin Dimensions

C
57

46

P1
Pin Dimensions
Rear Locking (Gr) P. 1 (mm) P.2 (mm) P.3 (mm) P.4 (mm)
1-11052-02 133.5 X X X
1-11052-05 133.5 400.5 X X
1-11052-06 133.5 550.5 X X
1-11052-08 133.5 750.5 X X
1-11052-10 133.5 541.5 950.5 X

P
2
1-11052-14 133.5 650.5 1350.5 X
1-11052-18 133.5 650.5 1350.5 1750.5

P
3
Pin Dimensions
Stay Arm (Gr) P.1 C (mm)
1-11001-04/Gr.00 X
1-11001-05 /Gr.01 X
1-11001-06-2/Gr02.2 373
B

1-11001-08 /Gr.03 556


1-11001-10/Gr.04 555
1-11001-12/Gr.05 756
1-11001-14/Gr.06 756
A

Pin Dimensions
Tilt & Turn Espagnolette (Gr) P.1 A (mm) P.2 B (mm) P.3 (mm)

1-11115-04 X X X
1-11115-05 X X X
1-11115-07 X 116.7 X
1-11115-09 X 151.7 X
1-11115-10 X 151.7 950.5
1-11115-12 X 151.7 1350.5
1-11115-12-2 304.7 151.7 1350.5
1-11115-16 362 372
1-11115-18 362 372
1-11115-20 362 372

P1
P2

94
Pin Dimensions

Pin Dimensions
Turn Only Espagnolette P.1 A P.2 B P.3 C P.4 D
(Gr) (mm) (mm) (mm) (mm)
1-61052-02 90 90 X X
1-61052-04 118 148 X X
1-61052-06 225 225 X X
1-61052-08 325 325 X X
B

1-61052-09 375 145 X 375


1-61052-10 425 145 X 425
1-61052-11 475 145 X 475
1-61052-12 525 145 X 525
1-61052-13 575 145 X 575
1-61052-14 625 145 X 625
A

1-61052-15 675 145 X 675


1-61052-16 215 145 725 725
1-61052-18 275 275 825 825
1-61052-20 275 275 925 925
D

95
Adjustment and Maintenance Inactive Sash

1 2

OIL

5 6

The system must regularly undergo a lubrication process on the parts shown in the table.

96
Adjustment and Maintenance Active Sash

OIL OIL

OIL

4 3 1 2
4

4 OIL
OIL

OIL 4

5 6
4 7

The system must regularly undergo a lubrication process on the parts shown in the table.

97
NOTE

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