Sg250Hxpv Grid-Connected Inverteruser Manualsg250Hx-Uen-Ver25-202202
Sg250Hxpv Grid-Connected Inverteruser Manualsg250Hx-Uen-Ver25-202202
Sg250Hxpv Grid-Connected Inverteruser Manualsg250Hx-Uen-Ver25-202202
User Manual
SG250HX
SG250HXPV
Grid-Connected InverterUser
ManualSG250HX–UEN-Ver25-
202202
SG250HX–UEN-Ver25-202202
All Rights Reserved
I
About This Manual
The manual mainly contains the product information, as well as guidelines for installation,
operation, and maintenance. The manual does not include complete information about the
photovoltaic (PV) system. Readers can get additional information at www.sungrowpower.
com or on the webpage of the respective component manufacturer.
Validity
This manual is valid for the following model of low-power grid-connected PV string inverters:
• SG250HX
• Know electronic, electrical wiring and mechanical expertise, and be familiar with electri-
cal and mechanical schematics.
• Have received professional training related to the installation and commissioning of elec-
trical equipment.
• Be able to quickly respond to hazards or emergencies that occur during installation and
commissioning.
• Be familiar with local standards and relevant safety regulations of electrical systems.
• Read this manual thoroughly and understand the safety instructions related to
operations.
How to Use This Manual
Please read this manual carefully before using the product and keep it properly at a place
for easy access.
All contents, pictures, marks, and symbols in this manual are owned by SUNGROW. No part
of this document may be reprinted by the non-internal staff of SUNGROW without written
authorization.
Contents of this manual may be periodically updated or revised, and the actual product pur-
chased shall prevail. Users can obtain the latest manual from support.sungrowpower.com
or sales channels.
Symbols
This manual contains important safety instructions, which are highlighted with the following
symbols, to ensure personal and property safety during usage, or to help optimize the prod-
uct performance in an efficient way.
Please carefully understand the meaning of these warning symbols to better use the manual.
II
Indicates high-risk potential hazards that, if not avoided, may lead to death or seri-
ous injury.
Indicates moderate-risk potential hazards that, if not avoided, may lead to death or
serious injury.
Indicates low-risk potential hazards that, if not avoided, may lead to minor or mod-
erate injury.
Indicates potential risks that, if not avoided, may lead to device malfunctions or fi-
nancial losses.
III
Contents
All Rights Reserved .....................................................................................................I
About This Manual......................................................................................................II
1 Safety .................................................................................................................1
1.1 Unpacking and Inspection ...............................................................................1
1.2 Installation Safety ...........................................................................................1
1.3 Electrical Connection Safety............................................................................2
1.4 Operation Safety ............................................................................................3
1.5 Maintenance Safety ........................................................................................4
1.6 Disposal Safety ..............................................................................................4
2 Product Description ..........................................................................................5
2.1 System Introduction ........................................................................................5
2.2 Product Introduction........................................................................................6
2.3 Symbols on the Product ..................................................................................8
2.4 LED Indicator .................................................................................................8
2.5 DC Switch......................................................................................................9
2.6 Circuit Diagram ..............................................................................................9
2.7 Function Description .....................................................................................10
3 Unpacking and Storage .................................................................................13
3.1 Unpacking and Inspection .............................................................................13
3.2 Scope of Delivery .........................................................................................14
3.3 Inverter Storage ...........................................................................................14
4 Mechanical Mounting .....................................................................................16
4.1 Safety during Mounting .................................................................................16
4.2 Location Requirements .................................................................................16
4.2.1 Environment Requirements..................................................................17
4.2.2 Carrier Requirements ..........................................................................17
4.2.3 Angle Requirements............................................................................18
4.2.4 Clearance Requirements .....................................................................18
4.3 Installation Tools...........................................................................................20
4.4 Moving the Inverter .......................................................................................21
4.4.1 Manual Transport ................................................................................22
V
4.4.2 Hoisting Transport...............................................................................22
4.5 Installing the mounting-bracket ......................................................................23
4.5.1 PV Bracket-Mounted Installation ..........................................................24
4.5.2 Wall-Mounted Installation.....................................................................25
4.6 Installing the Inverter.....................................................................................26
5 Electrical Connection .....................................................................................28
5.1 Safety Instructions ........................................................................................28
5.2 Terminal Description .....................................................................................29
5.3 Electrical Connection Overview .....................................................................30
5.4 Crimp OT / DT terminal .................................................................................33
5.5 External Grounding Connection .....................................................................34
5.5.1 External Grounding Requirements........................................................35
5.5.2 Connection Procedure.........................................................................35
5.6 Opening the Wiring Compartment ..................................................................35
5.7 AC Cable Connection ...................................................................................36
5.7.1 AC-Side Requirements........................................................................36
5.7.2 Requirements for OT/DT Terminal ........................................................39
5.7.3 Connection Procedure.........................................................................39
5.8 DC Cable Connection ...................................................................................42
5.8.1 PV Input Configuration ........................................................................43
5.8.2 Y Terminal Connection ........................................................................44
5.8.3 Assembling the PV Connectors ............................................................46
5.8.4 Installing the PV Connector..................................................................48
5.9 Wiring of Tracking System Power Cable (Optional) .........................................49
5.10 RS485 Connection......................................................................................51
5.10.1 Interface Description .........................................................................51
5.10.2 RS485 Communication System ..........................................................53
5.10.3 Connection Procedure(Terminal Block) ...............................................54
5.11 PLC Communication Connection .................................................................56
5.12 Dry Contact Connection ..............................................................................56
5.12.1 Dry Contact Function .........................................................................56
5.12.2 Wiring Procedure ..............................................................................58
5.13 Closing the Wiring Compartment..................................................................58
6 Commissioning ...............................................................................................59
6.1 Inspection before Commissioning ..................................................................59
6.2 Commissioning Procedure ............................................................................59
VI
7 iSolarCloud App ..............................................................................................61
7.1 Brief Introduction ..........................................................................................61
7.2 Installing the App ..........................................................................................61
7.3 Function Overview........................................................................................62
7.4 Login ...........................................................................................................62
7.4.1 Requirements .....................................................................................62
7.4.2 Login Procedure .................................................................................62
7.5 Home page ..................................................................................................65
7.6 Run Information............................................................................................67
7.7 Records .......................................................................................................69
7.8 More............................................................................................................71
7.8.1 System Parameters.............................................................................71
7.8.2 Operation Parameters .........................................................................72
7.8.3 Power Regulation Parameters..............................................................73
7.8.4 Communication Parameters.................................................................78
7.8.5 Firmware Update ................................................................................79
7.8.6 Password Changing ............................................................................81
8 System Decommissioning ............................................................................82
8.1 Disconnecting the Inverter.............................................................................82
8.2 Dismantling the Inverter ................................................................................82
8.3 Disposal of the Inverter .................................................................................83
9 Troubleshooting and Maintenance ..............................................................84
9.1 Troubleshooting ...........................................................................................84
9.2 Maintenance ................................................................................................92
9.2.1 Maintenance Notices...........................................................................92
9.2.2 Routine Maintenance ..........................................................................93
9.2.3 Cleaning Air Inlet and Outlet.................................................................93
9.2.4 Fan Maintenance ................................................................................93
10 Appendix .......................................................................................................96
10.1 Technical Data............................................................................................96
10.2 Wring Distance of DI Dry Contact.................................................................97
10.3 Quality Assurance ......................................................................................99
10.4 Contact Information ....................................................................................99
VII
1 Safety
When installing, commissioning, operating, and maintaining the product, strictly observe the
labels on the product and the safety requirements in the manual. Incorrect operation or work
may cause:
• The safety instructions in this manual are only supplements and cannot cover
all the precautions that should be followed. Perform operations considering ac-
tual onsite conditions.
• SUNGROW shall not be held liable for any damage caused by violation of gen-
eral safety operation requirements, general safety standards, or any safety in-
struction in this manual.
• When installing, operating, and maintaining the product, comply with local laws
and regulations. The safety precautions in this manual are only supplements
to local laws and regulations.
After receiving the product, check whether the appearance and structural parts of
the device are damaged, and check whether the packing list is consistent with the
actual ordered product. If there are problems with the above inspection items, do
not install the device and contact SUNGROW in time.
1
1 Safety User Manual
• When moving the product, be aware of the product weight and keep the balance
to prevent it from tilting or falling.
Before operating the product, must check and ensure that tools to be used have
been maintained regularly.
Before electrical connections, please make sure that the inverter is not damaged,
otherwise it may cause danger!
Before electrical connections, please make sure that the inverter switch and all
switches connected to the inverter are set to "OFF", otherwise electric shock may
occur!
The PV string will generate lethal high voltage when exposed to sunlight.
• Must ensure that cables are voltage-free with a measuring instrument before
touching DC cables.
• The inverter must not be connected to a PV string that requires positive or neg-
ative grounding.
• Note and observe the warning labels on the product, and perform operations
strictly following the safety instructions.
• Respect all safety instructions listed in this manual and other pertinent
documents.
2
User Manual 1 Safety
Damage to the product caused by incorrect wiring is not covered by the warranty.
• All cables used in the PV generation system must be firmly attached, properly
insulated, and adequately dimensioned.
Check the positive and negative polarity of the PV strings, and connect the PV con-
nectors to corresponding terminals only after ensuring polarity correctness.
During the installation and operation of the inverter, please ensure that the positive
or negative poles of PV strings do not short-circuit to the ground. Otherwise, an
AC or DC short-circuit may occur, resulting in equipment damage. The damage
caused by this is not covered by the warranty.
Comply with the safety instructions related to PV strings and the regulations re-
lated to the local grid.
• When the inverter is running, it is strictly forbidden to plug and unplug any con-
nector on the inverter.
• When the inverter is running, do not touch any wiring terminal of the inverter.
Otherwise, electric shock may occur.
• When the inverter is running, do not disassemble any parts of the inverter. Oth-
erwise, electric shock may occur.
• When the inverter is running, it is strictly forbidden to touch any hot parts of the
inverter (such as the heat sink). Otherwise, it may cause burns.
• If the inverter is equipped with a DC switch, do not operate it when the inverter
is running. Otherwise, device damage or personal injury may occur.
3
1 Safety User Manual
• Before any service work, first disconnect the grid-side AC circuit breaker and
check the inverter status. If the inverter indicator is off, please wait until night to
disconnect the DC switch. If the inverter indicator is on, directly disconnect the
DC switch.
• After the inverter is powered off for 5 minutes, measure the voltage and current
with professional instrument. Only when there is no voltage nor current can op-
erators who wear protective equipment operate and maintain the inverter.
• Even if the inverter is shut down, it may still be hot and cause burns. Wear pro-
tective gloves before operating the inverter after it cools down.
Touching the power grid or the contact points and terminals on the inverter con-
nected to the power grid may lead to electric shock!
• The power grid side may generate voltage. Always use a standard voltmeter to
ensure that there is no voltage before touching.
To avoid the risk of electric shock, do not perform any other maintenance opera-
tions beyond this manual. If necessary, contact SUNGROW for maintenance. Oth-
erwise, the losses caused is not covered by the warranty.
Please scrap the inverter in accordance with relevant local regulations and stand-
ards to avoid property losses or casualties.
4
2 Product Description
The inverter must not be connected to a PV string that requires positive or negative
grounding.
Do not connect any local load between the inverter and the AC circuit breaker ex-
cept for the tracking axis.
5
2 Product Description User Manual
Make sure the inverter is applied to an IT system before enabling the Anti-PID
function.
Appearance
The following figure shows the dimensions of the inverter. The image shown here is for refer-
ence only. The actual product received may differ.
6
User Manual 2 Product Description
Dimensions
The following figure shows the dimensions of the inverter.
SG250HX 1051*660*363 mm 99 kg
*The image shown here is for reference only. The actual product you receive may differ.
7
2 Product Description User Manual
Symbol Explanation
CE mark of conformity.
EU/EEA Importer.
Disconnect the inverter from all the external power sources before
maintenance!
Burn danger due to the hot surface that may exceed 60°C.
Do not touch live parts for 5 minutes after disconnection from the power
sources.
* The table shown here is for reference only. The actual product received may differ.
The LED indicator on the front of the inverter indicates the working state of the inverter.
8
User Manual 2 Product Description
Gray
Voltage may still be present in AC side circuits after the indicator is off. Pay atten-
tion to the electricity safety during operating.
2.5 DC Switch
The inverter is equipped with four DC switches which can safely disconnect it from PV
strings. Each switch controls the circuits corresponding to DC terminals in the area where
the switch is located.
9
2 Product Description User Manual
• DC switches can safely disconnect the PV input when necessary to ensure the safe op-
eration of the inverter and the safety of personnel.
• The DC SPD provides a discharge circuit for the DC side over-voltage power to prevent
it from damaging the internal circuits of the inverter.
• EMI filters can filter out the electromagnetic interference inside the inverter to ensure that
the inverter meets the requirements of electromagnetic compatibility standards.
• The MPPT is utilized for DC input to ensure the maximum power from the PV array at dif-
ferent PV input conditions.
• The inverter circuit converts the DC power into grid-compliant AC power and feeds it into
the grid.
• The AC filter filters the output AC component of high frequency to ensure that the output
current meets the grid requirements.
• The AC relay isolates the AC output of the inverter from the grid, making the inverter safe
from the grid in case of inverter failure or grid failure.
• The AC SPD provides a discharge circuit for the AC side over-voltage power to prevent it
from damaging the internal circuits of the inverter.
10
User Manual 2 Product Description
When communication is established between the inverter and the communication devices,
users can view inverter information or set inverter parameters, such as running parameter
and protection parameter, through the iSolarCloud.
Protection Function
The inverter is equipped with anti-island protection, LVRT/HVRT, DC reversed polarity pro-
tection, AC short circuit protection, leakage current protection, DC over-voltage/over-current
protection, etc.
Potential Induced Degradation (PID)
The PID effect (Potential Induced Degradation) of PV modules will cause serious damage to
PV yield. Anti-PID function applies to the grid-connected operation of the inverter during the
day or the reactive power generation at night while the PID repair function applies to the off-
grid operation of the inverter at night.
Anti-PID function and PID repair function works differently when applied to P-type and N-
type panels.
• P-type panel
When the anti-PID function is enabled, the inverter rises the potential of the negative pole of
PV array of P-type panels to close to the ground potential through PID module to suppress
PID effect.
When the PID repair function is enabled, the inverter rises the potential between the nega-
tive pole of PV array of P-type panels and the ground to 500Vdc through PID module, to re-
pair the PID effect.
• N-type panel
When the anti-PID function is enabled, the inverter decreases the potential of the positive
pole of PV array of N-type panels to close to the ground potential through PID module to
suppress PID effect.
When the PID repair function is enabled, the inverter decreases the potential between the
positive pole of PV array of N-type panels and the ground to –500Vdc through PID module,
to repair the PID effect.
11
2 Product Description User Manual
• Make sure the inverter is applied to an IT system before enabling the anti-PID
function.
• PID repair and reactive power generation at night cannot be enabled at the
same time. In IT system, anti-PID and reactive power generation at night can
be performed simultaneously.
• After the PID recovery function is enabled, the voltage of the PV string to
ground is 500Vdc by default.
• Before enabling anti-PID function or PID repair function, make sure the voltage
polarity of the PV modules to ground meets requirements. If there are any ques-
tions, contact the PV module manufacturer or refer to the corresponding user
manual.
• If the voltage scheme for the anti-PID function or the PID repair function does
not meet requirements of corresponding PV modules, the PID will not work as
expected or even damage the PV modules.
12
3 Unpacking and Storage
The product is thoroughly tested and strictly inspected before delivery. Nonetheless, dam-
age may still occur during shipping. For this reason, please conduct a thorough inspection
after receiving the product.
• Check the scope of delivery for completeness according to the packing list.
After receiving the product, check whether the appearance and structural parts of
the product are damaged, and check whether the packing list is consistent with the
actual ordered product. If there are problems with the above inspection items, do
not install the device and contact SUNGROW in time.
If any tool is used for unpacking, be careful not to damage the inverter.
13
3 Unpacking and Storage User Manual
• Store the inverter in the original packing case with the desiccant inside.
14
User Manual 3 Unpacking and Storage
• The storage temperature must be always between -40℃ and +70℃, and the storage rel-
ative humidity must be always between 0 and 95 %, non-condensing.
• In case of stacking storage, the number of stacking layers should never exceed the limit
marked on the outer side of the packing case.
• If the inverter needs to be transported again, pack it strictly before loading and transport-
ing it.
• Do not store the inverter in places susceptible to direct sunlight, rain, and strong electric
field.
• Do not place the inverter in places with items that may affect or damage the inverter.
• Store the inverter in a clean and dry place to prevent dust and water vapor from eroding.
• Do not store the inverter in places with corrosive substances or susceptible to rodents
and insects.
• Carry out periodic inspections. Inspection shall be conducted at least once every six
months. If any insect or rodent bites are found, replace the packaging materials in time.
• If the inverter has been stored for more than a year, inspection and testing by professio-
nals are required before it can be put into operation.
Please store the inverter according to the storage requirements. Product damage
caused by failure to meet the storage requirements is not covered by the warranty.
15
4 Mechanical Mounting
• Do not install the inverter in an environment with flammable and explosive ob-
jects or smoke.
• When moving the inverter, be aware of its weight and keep the balance to pre-
vent it from tilting or falling.
• The bottom terminals and interfaces of the inverter cannot directly contact the
ground or other supports. The inverter cannot be directly placed on the ground.
Select an optimal mounting location for safe operation, long service life and expected
performance.
• The inverter with protection rating IP66 can be installed both indoors and outdoors.
• Install the inverter at a place convenient for electrical connection, operation, and
maintenance.
16
User Manual 4 Mechanical Mounting
• The ambient temperature and relative humidity must meet the following requirements.
• Please consult SUNGROW before installing inverters outdoors in salt stress areas. Salt
stress areas mainly refer to coastal areas that are within 500 meters from the coast. The
deposition of salt fog varies largely with nearby seawater characteristics, sea wind, pre-
cipitation, relative humidity, terrain, and forest coverage.
• Inverters free from direct sunlight, direct rain and snow have longer service life. Consider
sheltered places as the installation location.
• The inverter generates noise during operation and is not recommended to be installed in
living areas.
The installation carrier should be capable of withstanding a force of four times the weight of
the inverter and be suitable for the dimensions of the inverter.
The surface of the installation carrier must be fire resistant.
17
4 Mechanical Mounting User Manual
Install the inverter vertically or at the maximum allowable rear tilt angle. Do not install the in-
verter horizontally, forward, excessively backward, sideways, or upside down.
Please consult SUNGROW before tilting backwards the inverter and install it in floating
power plants.
In case the installation site is a level surface, mount the inverter to the bracket to
meet the mounting angle requirements, as shown in the figure below.
Take the following items into account when designing the bracket scheme:
• Consider onsite climate conditions and take anti-snow and anti-rain measures
if necessary.
• Ensure that the waterproof connectors are at least 300mm higher than the
ground surface.
• Bind the cables at the positions 300~350mm away from the DC connector, AC
waterproof terminal, and communication waterproof terminal.
Reserve enough clearance around the inverter to ensure sufficient space for heat
dissipation.
18
User Manual 4 Mechanical Mounting
* In case this distance is less than the distance in the diagram, move the inverter from the
mounting-bracket or wall before maintaining fans.
When the inverter is installed under the PV module whose supporting bracket is
fixed, the distance between the top of the inverter and the top of the bracket can
be reduced to 400mm.
• The AC cable should be led into the inverter vertically with a vertical length of
no less than 200mm.
19
4 Mechanical Mounting User Manual
In case of back-to-back installation, reserve specific clearance between the two inverters.
Install the inverter at an appropriate height for ease of viewing LED indicator and operating
switch(es).
Installation tools include but are not limited to the following recommended ones. If necessary,
use other auxiliary tools on site.
20
User Manual 4 Mechanical Mounting
Vacuum cleaner
Move the inverters by carrying them manually or using a hoisting tool based on site
conditions.
21
4 Mechanical Mounting User Manual
• Attention must be paid to the center of gravity of the inverter to avoid tilting dur-
ing handling.
• Placing the inverter directly on a hard ground may cause damage to its metal
enclosure. Protective materials such as sponge pad or foam cushion should be
placed underneath the inverter.
• Move the inverter by holding the handles on it. Do not move the inverter by
holding the terminals.
step 2 Lift and move the inverter to the destination by using the side and bottom handles as well as
the four installed handles.
step 3 Remove the screw-in handles and reassemble the sealing screws released in Step 1.
- - End
step 2 Lead the sling through the two lifting rings and fasten the tie-down strap.
step 3 Hoist the inverter, and stop to check for safety when the inverter is 100mm above the
ground. Continue hoisting the device to the destination after ensuring the safety.
22
User Manual 4 Mechanical Mounting
step 4 Remove the lifting rings and reassemble the sealing screws released in Step 1.
Keep the inverter balanced throughout the hoisting process and avoid collisions
with walls or other objects.
Stop hoisting in the event of severe weather, such as heavy rain, thick fog, or
strong wind.
The lifting rings and the sling are not within the delivery scope.
- - End
23
4 Mechanical Mounting User Manual
Install the inverter to the mounting-bracket, and dimensions after installation are as follows.
step 2 Level the assembled mounting-bracket by using the level, and mark the positions for drilling
holes on the PV bracket. Drill the holes by using a hammer drill.
24
User Manual 4 Mechanical Mounting
- - End
step 2 Level the assembled mounting-bracket by using the level, and mark the positions for drilling
holes on the installation site.
25
4 Mechanical Mounting User Manual
step 3 Insert the expansion bolts into the holes and secure them with a rubber hammer. Fasten the
nut with a wrench to expand the bolt. Remove the nut, spring washer, and flat washer, and
store them properly.
- - End
step 2 Hoist the inverter to the installation position when necessary (refer to ""4.4.2 Hoisting Trans-
port""). If the installation position is not high enough, skip performing this step.
step 3 Hang the inverter to the mounting-bracket and ensure that the mounting ears perfectly en-
gage with the mounting-bracket.
26
User Manual 4 Mechanical Mounting
- - End
27
5 Electrical Connection
The PV string will generate lethal high voltage when exposed to sunlight.
• Must ensure that cables are voltage-free with a measuring instrument before
touching DC cables.
• Before electrical connections, please make sure that the inverter switch and all
switches connected to the inverter are set to "OFF", otherwise electric shock
may occur!
• Ensure that the inverter is undamaged and all cables are voltage free before
performing electrical work.
• Do not close the AC circuit breaker until the electrical connection is complete.
Damage to the product caused by incorrect wiring is not covered by the warranty.
• All cables used in the PV generation system must be firmly attached, properly
insulated, and adequately dimensioned.
All electrical connections must comply with local and national / regional electrical
standards.
• Cables used by the user shall comply with the requirements of local laws and
regulations.
• Only with the permission of the national / regional grid department, the inverter
can be connected to the grid.
28
User Manual 5 Electrical Connection
• All vacant terminals must be covered with waterproof covers to prevent affect-
ing the protection rating.
• When the wiring is completed, seal the gap of cable inlet and outlet holes with
fireproof / waterproof materials such as fireproof mud to prevent foreign matter
or moisture from entering and affecting the long-term normal operation of the
inverter.
• Comply with the safety instructions related to PV strings and the regulations re-
lated to the utility grid.
The cable colors in figures in this manual are for reference only. Please select ca-
bles according to local cable standards.
* The image shown here is for reference only. The actual product received may differ.
29
5 Electrical Connection User Manual
Specification
No. Cable Type Cable Diame- Cross-sectional Area
ter(mm) (mm2)
PV cable comply-
1 DC cable ing with 1,500V 4.7~6.4 4~6
standard
External Outdoor single-
The same as that of the PE
2 grounding core copper wire /
wire in the AC cable
cable cable
30
User Manual 5 Electrical Connection
Specification
No. Cable Type Cable Diame- Cross-sectional Area
ter(mm) (mm2)
Accessory and cable requirements of the AC sealing plate refers
3 AC cable to"table 5-2 Accessory and cable requirements of the AC sealing
plate", and the product received shall prevail
Communi- Shielded twisted
4 cation pair (terminal 4.5~18 1~1.5
cable block)
Specification
Accessory Cable Cable diame- Cross-sectional area
ter(mm) (mm2)
31
5 Electrical Connection User Manual
Specification
Accessory Cable Cable diame- Cross-sectional area
ter(mm) (mm2)
L1/L2/L3: 70~300
* A copper to aluminum adapter terminal is required when an aluminum cable is used. For
details, refer to " Aluminium Cable Requirements".
PE wire cross
Note
section
The specifications are valid only when the phase wire and PE wire
S/2
use the same material. If otherwise, ensure that the cross section
(S: Phase wire
of the PE wire produces a conductance equivalent to that of the
cross-section S)
wire specified in the table.
32
User Manual 5 Electrical Connection
Specification
Cable Di- Recommended
Cable Type
ameter Cross-sectional Area Voltage Level
(mm) (mm2)
Power
cable Double-core
Consistent with se-
for outdoor copper 4.5~18 4~6*
lected AC cable
tracking cable
system
* Only when the cable cross-sectional area ranges between 4 mm2 and 6 mm2, the supplied
OT terminals can be used. If otherwise, users should prepare M12 OT terminals by them-
selves, and ensure that the cable cross-sectional area is within the range of 0.5~10 mm2.
33
5 Electrical Connection User Manual
Ensure that the selected terminal can directly contact with the copper bar. If there
are any problems, contact the terminal manufacturer.
Ensure that the copper bar is not in direct contact with the aluminum wire. Other-
wise, electrochemical corrosion may occur, impairing the reliability of electrical
connection.
Electric shock!
• Make sure that the ground cable is connected reliably. Otherwise, it may cause
electric shock.
• Since the inverter is not equipped with a transformer, neither the negative elec-
trode nor the positive electrode of the PV string can be grounded. Otherwise,
the inverter will not operate normally.
• It is recommended that both the external grounding terminal and the AC side
grounding terminal be grounded reliably. A single grounding connection is also
acceptable if it is enough to meet the requirements of local standards and re-
lated safety regulations. Otherwise, SUNGROW shall not be held liable for any
damage caused by the violation.
34
User Manual 5 Electrical Connection
All non-current carrying metal parts and device enclosures in the PV power system should
be grounded, for example, brackets of PV modules and inverter enclosure.
When there is only one inverter in the PV system, connect the external grounding cable to a
nearby grounding point.
When there are multiple inverters in the PV system, connect grounding points of all inverters
and the PV array frames to the equipotential cable (according to the onsite conditions) to im-
plement an equipotential connection.
step 2 Remove the screw on the grounding terminal and fasten the cable with a screwdriver.
The grounding screws have been anchored to the side of the inverter before deliv-
ery, and do not need to be prepared.
There are two grounding terminals. Use one of them to ground the inverter.
- - End
step 1 Release two screws on the front cover of the wiring compartment with supplied Allen wrench.
35
5 Electrical Connection User Manual
step 3 Keep the wiring compartment open during wiring through the limit lever attached to the
cover.
- - End
Close the wiring compartment in reverse order after completing wiring operations.
Only with the permission of the local grid department, the inverter can be con-
nected to the grid.
Before connecting the inverter to the grid, ensure the grid voltage and frequency comply with
requirements, for which, refer to "Technical Date". Otherwise, contact the electric power
company for help.
36
User Manual 5 Electrical Connection
AC circuit breaker
• Do not connect any local load between the inverter and the AC circuit breaker
except for the tracking axis.
Recommended rated
Recommended rated current
voltage
800V 250A
• The transformer may be a distribution transformer, and it must be designed for the typical
cyclical loads of a PV system (load in the day and no load at night).
• The transformer may be of the liquid-immersed type or dry type, and shield winding is
not necessary.
• The line-to-line voltage on the LV side of the transformer should endure the AC side out-
put voltage of the inverter. When the transformer is connected to to the IT grid, to-ground
withstanding voltage of the LV winding of the boosting transformer, the AC cables, and
the secondary equipment (including the relay protection device, detection & measuring
device, and other related auxiliary devices) should not be lower than 1500Vdc.
• Two double split windings in the same phase of the transformer should be able to endure
a system voltage of no less than 1500Vdc.
• The line-to-line voltage on the HV side of transformer should comply with local grid
voltage.
• A transformer with a tap changer on the HV side is recommended in order to keep the
voltage consistent with the grid voltage.
• The running capacity of the transformer must meet the inverter’s output requirements. At
an ambient temperature of 30℃, the transformer should be able to run for long when the
load is 1.1 times the rated load.
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5 Electrical Connection User Manual
• The voltage drop of the system cable should be no more than 3%.
• The DC component that the transformer can withstand is 1% of the fundamental current
at rated power.
• For thermal rating, the load curve of the inverter and environment conditions should be
taken into account.
• The apparent power of the inverter should never exceed the power of the transformer.
The maximum AC current of all inverters connected in parallel must be taken into ac-
count. If more than 15 inverters are connected to the grid, contact SUNGROW.
• Take ambient temperature, relative humidity, altitude, air quality, and other environmental
conditions into account when selecting and installing the transformer.
– The breaking capacity of the branch molded case circuit breaker (MCCB) and air cir-
cuit breaker (ACB) of the box-type LV cabinet should be greater than the short circuit
current at the LV side of the transformer. For example, the LV side short-circuit current
of a boost transformer with a rated capacity of 3150kVA and a short-circuit resistance
of 7% can be calculated in the following way: I=3150*1.1/0.8/1.732/0.07=35.73kA.
Thus the MCCB lcu of the LV cabinet branch circuit should be no less than 35.73kA
at 880Vac.
– The temperature and altitude derating should be taken into account when a circuit
breaker is working, and a LV cabinet temperature rise test report is required.
– When designing a LV cabinet, must pay attention to the impact of the diffused MCCB
electric arc on the cabinet and other branch circuit MCCBs, thus the interior of the
cabinet needs to be insulated. A third-party test report of the circuit-breaking perform-
ance of the whole machine in an event of a short-circuit on the LV side is also re-
quired. It is recommended to adopt graduated protection to ensure that in an event of
a single short-circuit fault on the LV side of the box, the corresponding branch MCCB
trips normally while the general ACB does not trip.
• When PID protection is enabled, the AC output common mode voltage of the inverter is
906Vac, and the following requirements should be met:
– The effective to-ground withstanding voltage of the LV side winding of the transformer,
AC cables, and secondary devices (including protective relay, detection and meas-
urement instruments, and related auxiliary devices) should be no less than 906Vac.
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User Manual 5 Electrical Connection
– Surge protective devices (SPD) for the AC combiner box and on the LV side of the
transformer are recommended to be connected in the "3 +1" manner, as shown in the
figure below. The Min. continuous operating voltages of M1 - M4 are 680VAC.
• The string serial communication box COM100 requires an external power supply of
220Vac, so a power supply port and an input port (including switches) should be re-
served in the LV power distribution room of the boost transformer.
OT/DT terminals (not included in the delivery scope) are required for fixing AC cables to the
terminal block. Purchase the OT/DT terminals according to the following requirements.
OT/DT Terminals of Phase Wire
• Specification: M12;
• Specification: M8 / M10.
step 2 Disconnect the AC-side circuit breaker and prevent it from inadvertent reconnection.
step 3 Loosen the swivel nut of the AC waterproof connector and select a seal according to the ca-
ble outer diameter, remove the inner sealing ring if the cable diameter is larger than 47 mm.
Lead the cable through the swivel nut, seal, and wiring terminal successively.
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5 Electrical Connection User Manual
step 4 Remove the protection cover and store the released screws properly.
step 5 Strip the protection layer and insulation layer by specific length, as described in the figure
below.
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User Manual 5 Electrical Connection
Ensure that the depth L of the socket used is not less than 28mm.
step 8 Gently pull the cable backwards to ensure firm connection, and fasten the swivel nut
clockwise.
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5 Electrical Connection User Manual
- - End
The PV string will generate lethal high voltage when exposed to sunlight.
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User Manual 5 Electrical Connection
• Make sure the PV array is well insulated to ground before connecting it to the
inverter.
• Make sure the maximum DC voltage and the maximum short circuit current of
any string never exceed inverter permitted values specified in "Technical Data".
• Check the positive and negative polarity of the PV strings, and connect the PV
connectors to corresponding terminals only after ensuring polarity correctness.
• During the installation and operation of the inverter, please ensure that the posi-
tive or negative electrodes of PV strings do not short-circuit to the ground. Oth-
erwise, an AC or DC short-circuit may occur, resulting in equipment damage.
The damage caused by this is not covered by the warranty.
• If the DC input cables are reversely connected and the DC switch has been ro-
tated to "ON", do not operate immediately. Otherwise, the inverter may be dam-
aged. Please turn the DC switch to "OFF" and remove the DC connector to
adjust the polarity of the strings when the string current is lower than 0.5 A.
• Each PV input operates independently and has its own MPPT. In this way, string struc-
tures of each PV input may differ from each other, including PV module type, number of
PV modules in each string, angle of tilt, and installation orientation.
• Each PV input area includes two DC inputs. For the best use of DC power, DC1 and DC2
should be the same in PV string structure, including the type, number, tilt, and orientation
of the PV modules.
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5 Electrical Connection User Manual
Prior to connecting the inverter to PV inputs, the specifications in the following table should
be met:
figure 5-3 Y Terminal /Y Terminal + Inline Fuse/Inline Fuse/Connector Physical Drawing(Pictures are
for Reference Only)
Y Terminal and Inline Fuse Applications
Case 1:When the Y terminal is connected at the module side, a special PV cable shall be
used for connection between the Y terminal and the inverter. The system wiring diagram is
shown in the figure below.
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User Manual 5 Electrical Connection
Case 2: When the Y terminal is connected at the inverter side, the Y terminal can be di-
rectly connected to the DC side of the inverter, and the system wiring diagram is shown in
the figure below.
Sungrow can provide Bizlink's Y-branch connector. If necessary, please contact Sungrow to
purchase. Customers can also purchase Y-branch connector of the same specification by
themselves. The wiring instructions for Y-branch connector are as follows.
• When choosing to purchase Y-branch connector from Sungrow, unifacial module use Y-
branch connector with 15A fuse, and the material number is B-Q-002567; bifacial module
use Y-branch connector with 20A fuse, and the material number is B-Q-002568.
• When Y-branch connector is used for wiring, all connectors must be matched by the
same manufacturer, and different manufacturers shall not be mixed. Mixed use will cause
the contact resistance of the connector to exceed the allowable value, and the connector
will continue to heat and oxidize during use, which is very prone to failure.
• The Y-branch connector can be connected at the module side or the inverter side.
• It is required to use PV cable meeting 1500V standard, and the conductor cross-section-
al area is 4mm2 or 6mm2.
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5 Electrical Connection User Manual
Please use the DC terminal within the scope of delivery or purchase the PV con-
nector according to the recommended model below. Equipment damage caused
by the use of unmatched terminals is not covered by the warranty.
• If the cross-sectional area of the DC cable is 10mm2, users need to prepare the
PV connector by themselves or order it from SUNGROW. The recommended
model of the female cable connector is PV-KBT4-EVO 2 / 10II-UR (Stäubli), and
the recommended male cable connector is PV-KST4-EVO 2 / 10II-UR (Stäubli).
step 3 Lead the cable through cable gland, and insert the crimp contact into the insulator until it
snaps into place. Gently pull the cable backward to ensure firm connection.
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User Manual 5 Electrical Connection
4 4.0
6 3.5
If the PV polarity is reversed, the inverter will be in a fault or alarm state and will
not operate normally.
- - End
Observe the specifications of the cable manufacturer with regard to the permitted bending
radius. Make sure that the bending radius of the cable is at least 20 mm.
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5 Electrical Connection User Manual
step 2 Check the cable connection of the PV string for polarity correctness and ensure that the
open circuit voltage in any case does not exceed the inverter input limit of 1,500V.
step 3 Connect the PV connectors to corresponding terminals until there is an audible click.
- - End
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User Manual 5 Electrical Connection
step 1 Lead the AC cable into the wiring compartment according to Step 1 to Step 4 described in
"5.7.3 Connection Procedure".
step 2 Loosen the swivel nut of the communication terminal and select an appropriate seal accord-
ing to cable outer diameter. Lead the cable through the swivel nut and seal successively.
step 3 Remove the protection cover and store the released screws properly.
step 4 Strip the protection layer and insulation layer by specific length, as described in the figure
below.
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5 Electrical Connection User Manual
step 6 Stack the OT terminals on the OT/DT terminal of the AC cables, and fix the cables to corre-
sponding terminals.
Ensure that OT terminals of the power cable are installed on the OT/DT terminals of
the AC cable. Otherwise, it will cause over heat or even burn.
step 7 Gently pull the cable backwards to ensure firm connection, and fasten the swivel nut
clockwise.
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User Manual 5 Electrical Connection
- - End
There are four communication terminals COM1, COM2, COM3 and COM4 on the
bottom of the inverter. Select the communication terminal according to onsite
conditions.
Disconnector (≥ 800Vac) and fuse (16A, gM) should be installed between the in-
verter and the tracking system control cabinet.
Length of the cable connecting the internal wiring terminal of the inverter and the
fuse should be less than 2.5m.
The following figure shows the position of the communication wiring board in the inverter as
well as the terminals equipped for the wiring board.
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5 Electrical Connection User Manual
No. Definition
A1 RS485 A IN, RS485A differential signal+
B1 RS485 B IN, RS485B differential signal-
A1 RS485 A OUT, RS485A differential signal+
B1 RS485 B OUT, RS485B differential signal-
No. Definition
B2 RS485 B OUT, RS485B differential signal-
A2 RS485 A OUT, RS485A differential signal+
B2 RS485 B IN, RS485B differential signal-
A2 RS485 A IN, RS485A differential signal+
When multiple inverters (≥15) are connected in a daisy chain, a dip switch can be used to
connect a resistor of 120Ω in parallel between A and B pins to ensure communication quality.
The silk print of the Dip switch corresponding to the RS485_1 port is SW2.
The silk print of the DIP switch corresponding to the RS485_2 port is SW1.
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User Manual 5 Electrical Connection
When more than 15 inverters are connected on the same daisy chain, in order to ensure the
communication quality, the Logger at the first end of the daisy chain needs to be equipped
with a terminal resistor of 120Ω, the inverter at the last end needs to be equipped with a
RS485-dip switch (SW2),and the shielding layer of the communication cable should be sin-
gle-point grounded.
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5 Electrical Connection User Manual
The length of the RS485 cable and twisted pair cable should be no longer than
1,200m.
If multiple inverters are connected to the data collectorLogger3000, the number of
permissible daisy chains and the number of devices allowed to be connected
should meet the requirements (refer to the user manual for the Logger3000).
step 1 Strip the protection layer and insulation layer by appropriate length.
step 2 Loosen the swivel nut of the communication terminal and select an appropriate seal accord-
ing to cable outer diameter. Lead the cable through the swivel nut and seal successively.
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User Manual 5 Electrical Connection
step 5 Pull the cable gently to make sure it is secured, tighten the swivel nut clockwise.
- - End
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5 Electrical Connection User Manual
With a built-in PLC communication module, the inverter can communicate with the CO-
M100A/EMU200A (communication acquisition equipment) provided by SUNGROW. For
specific wiring method, please refer to the COM100A/EMU200A user manual.
The configuration circuit board is provided with fault output dry contact and emergency stop
dry contact, as shown in the figure below.
Connection method of the dry contacts is similar to that of the RS485 terminal block.
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User Manual 5 Electrical Connection
DO terminal (fault output dry contact):the relay can be set to fault alarm output, and user
can configure it to be a normal open contact (COM&NO) or a normal close contact (COM&
NC).
The relay is initially at the NC terminal, and it will trip to another contact when a fault occurs.
Use LED indicators or other equipment to indicate whether the inverter is in the faulty state.
The following figures show the typical applications of normal open contact and normal close
contact:
The following figure shows the typical application of local stop dry contact.
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5 Electrical Connection User Manual
When wiring DI dry contacts, ensure that the maximum wiring distance meet the require-
ments in "10.2 Wring Distance of DI Dry Contact".
step 2 Close the wiring compartment and tighten the two screws on its front cover with supplied Al-
len wrench.
- - End
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6 Commissioning
• No foreign items, such as tools, are left on the top of the machine or in the junction box (if
there is).
• The AC circuit breaker is selected in accordance with the requirements of this manual
and local standards.
If all of the items mentioned above meet the requirements, proceed as follows to start up the
inverter for the first time.
step 1 Rotate one DC switch of the inverter to the "ON" position. When the indicator blinks blue
slowly, turn the other DC switches to the “ON” position.
The indicator is red if there is no power supply from the grid. Report the grid power
failure (the fault information can be viewed on the iSolarCloud App, see""7.7 Re-
cords"" for details). The fault is automatically cleared when the AC circuit breaker
between the inverter and the grid is closed.
step 2 Close the AC circuit breaker between the inverter and the grid.
step 3 Install the iSolarCloud App, see "7.2 Installing the App" for details.
step 4 Set initial protection parameters via the iSolarCloud App when the inverter is connected to
the grid for the first time (see Step 4 in"7.4.2 Login Procedure" for details). If the irradiation
and grid conditions meet requirements, the inverter normally operates.
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6 Commissioning User Manual
step 5 The home page is automatically displayed when the initialization is completed. The indicator
is steady blue, and the inverter is in grid-connected operation.
- - End
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7 iSolarCloud App
The iSolarCloud App can establish communication connection to the inverter via the Blue-
tooth, thereby achieving near-end maintenance on the inverter. Users can use the App to
view basic information, alarms, and events, set parameters, or download logs, etc.
*In case the communication module Eye, WiFi or WiNet-S is available, the iSolarCloud App
can also establish communication connection to the inverter via the mobile data or WiFi,
thereby achieving remote maintenance on the inverter.
• This manual describes only how to achieve near-end maintenance via the
Bluetooth connection. For remote maintenance through the Eye, WiFi or
WiNet-S, refer to the related manuals in the delivery scope.
• Screenshots in this manual are based on the Android system V2.1.6 , and the
actual interfaces may differ.
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7 iSolarCloud App User Manual
The App provides parameter viewing and setting functions, as shown in the following figure.
7.4 Login
7.4.1 Requirements
• The mobile phone is within 5 meters away from the inverter and there are no obstructions
in between.
The inverter can only pair with one phone at a time through Bluetooth.
step 2 Scan the QR code on the side of the inverter for Bluetooth connection. Or tap MANUAL
CONNECTIONat the bottom of the interface and select Others, the Bluetooth search inter-
face will automatically appear. Select the inverter to be connected according to the serial
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User Manual 7 iSolarCloud App
number on the nameplate on the side of the inverter, or tap to scan the QR code on the
side of the inverter for Bluetooth connection. The connection is successfully established if
the LED indicator blinks blue.
step 3 Enter the identity verification screen after the Bluetooth connection is established.
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7 iSolarCloud App User Manual
step 4 If the inverter is not initialized, you will enter the quick setting screen of initializing protection
parameter.
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User Manual 7 iSolarCloud App
The Country/Region must be set to the country where the inverter is installed at.
Otherwise, the inverter may report errors.
In the European region, such as Netherlands, Sweden, and Denmark, whose grid
code complies with EN50549, select the parameter EN50549_1 (LV gridconnec-
tion) or EN50549_2 (MV grid-connection).
In the Brazilian region, set the country code as "Brazil". Selecting "Brazil_230" or
"Brazil_240" will cause setting failure.
step 5 After finishing the settings, tap TUNR ON DEVICE at the upper right corner and the device
will be initialized. The App will send start instructions and the device will start and operate.
step 6 If the inverter is initialized, the App automatically turns to its home page.
- - End
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7 iSolarCloud App User Manual
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User Manual 7 iSolarCloud App
State Description
After being energized, inverter tracks the PV arrays’ maximum power
Run point (MPP) and converts the DC power into AC power. This is the nor-
mal operation mode.
Stop Inverter is stopped.
Inverter will stop operation by manually “stop” via app. In this way, inver-
Key-stop
ter internal DSP stops. To restart the inverter, manually start via app.
Inverter enters standby mode when DC side input is insufficient. In this
Standby
mode inverter will wait within the standby duration.
Initial standby The inverter is in the initial power-on standby state.
Starting The inverter is initializing and synchronizing with the grid.
Warning Warning information is detected.
Derating The inverter derates actively due to environmental factors such as tem-
running perature or altitude
Scheduling The inverter runs according to the scheduling instructions received from
running the monitoring background
If a fault occurs, inverter will automatically stop operation, and discon-
nect the AC relay. The fault information will be displayed in the app.
Fault
Once the fault is removed in recovery time, inverter will automatically re-
sume running.
State Description
PID recovery
The inverters perform PID recovery actively.
running
It is detected that the ISO impedance is abnormal or the PID function
PID abnormity
cannot work normally after the PID function enabled.
If the inverter is running abnormally, the alarm or fault icon will be displayed in the lower
right corner of the inverter icon in power flow chart. The user can tap this icon to enter the
alarm or fault screen to view detailed information and corrective measures.
Tap Run Information on the navigation bar to enter the screen showing running information,
slide the screen upwards to view all detailed information.
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7 iSolarCloud App User Manual
Classifica-
Parameter Description
tion
PV String n Voltage The input voltage of the nth string
Information String n current The input current of the nth string
Total On-grid Run-
/
ning Time
Daily On-grid Run-
/
ning Time
Negative Voltage to
Inverter DC side negative to ground voltage value
Ground
Voltage between the positive and negative poles
Bus Voltage
of the DC side of the inverter
Inverter
Internal Air
Information /
Temperature
Array Insulation Insulation resistance value of the input side to the
Resistance protection ground
Country Information /
Power Limitation
/
Mode
Reactive Power
/
Mode
Total DC Power DC side total input power
Input MPPT x Voltage The input voltage of the xth MPPT
MPPT x Current The input current of the xth MPPT
Daily Yield /
Monthly Yield /
Annual Yield /
Total Active Power Current active power value of the inverter
Total Reactive Power Current reactive power value of the inverter
Total Apparent
Current apparent power value of the inverter
Power
Output
Total Power Factor Power factor of the AC side of the inverter
Gird Frenquency Frequency of the AC side of the inverter
A-B Line Voltage
B-C Line Voltage Line Voltage
C-A Line Voltage
Phase A Current
Phase Current
Phase B Current
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User Manual 7 iSolarCloud App
Classifica-
Parameter Description
tion
Phase C Current
7.7 Records
Tap Records on the navigation bar to enter the screen showing event records, as shown in
the following figure.
Select one of the records in the list and click the record, to view the detailed fault info as
shown in following figure.
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7 iSolarCloud App User Manual
The App displays power generation records in a variety of forms, including daily power gen-
eration graph, monthly power generation histogram, annual power generation histogram
and total power generation histogram.
Parameter Description
Show the power output from 5 am to 11 pm in a single day. Each
Power curve point in the curve is the percentage of present power and nominal
power.
Daily energy
Shows the power output every day in the present month.
histogram
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User Manual 7 iSolarCloud App
Parameter Description
Monthly energy
Shows the power output every month in a year.
histogram
Annual energy
Shows the power output every year.
histogram
Tap the time baron the top of the screen to select a time segment and view the correspond-
ing power curve.
Swipe left to check the power yields histogram.
Event Record
Tap Event Recordto view event record list.
7.8 More
Tap More on the navigation bar to enter the corresponding screen, as shown in the following
figure.
Tap Settings→System Parameters to enter the corresponding screen, as shown in the fol-
lowing figure.
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Parameter Description
Set enabling/disabling of the PID night recovery function. PID night
PID repair
recovery functions between 22:00 pm and 5:00 am by default.
Enable this function of the inverter to protect PV modules from PID
PID protection
effect during the daytime
If ISO impedance abnormality or PID function exception is de-
tected during running of the PID function, the inverter reports a
Clear PID alarm
PID false alarm and reminds the user to take corresponding meas-
ures. After processing, clear the alarm via this parameter.
PID Scheme Apply negative or positive voltage.
Full-Day PID Enable this function to enable both PID repair and PID protection.
Suppression
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7 iSolarCloud App User Manual
Definition/Setting
Parameter Range
Description
Active power soft start Time that the soft start takes to 1s~1200s
time after fault raise the power from 0 to
100% rated power.
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User Manual 7 iSolarCloud App
Definition/Setting
Parameter Range
Description
Definition/Setting
Parameter Range
Description
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7 iSolarCloud App User Manual
Definition/Setting
Parameter Range
Description
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User Manual 7 iSolarCloud App
Definition/Setting
Parameter Range
Description
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7 iSolarCloud App User Manual
Parameter Range
MPLC Parameters
Tap Settings→Communication Parameters→MPLC Parameters to enter the correspond-
ing interface, as shown in the following figure.
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User Manual 7 iSolarCloud App
Parameter Range
Array ID 1–255
Winding ID 1–10
To avoid download failure due to poor on-site network signal, it is recommended to download
the firmware package to the mobile device in advance.
Upgrade when the irradiance is strong to prevent upgrade failure.
step 2 Open the App, tap at the upper right corner and select Firmware Download.
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7 iSolarCloud App User Manual
step 3 Select the firmware from the file list and download. Tap Downloaded to view successfully
downloaded firmware package.
step 4 Login the App via local access mode. Refer to "7.4 Login".
step 5 Tap More on the App home screen and then tab Firmware Upgrade. Select the desired up-
grade package to upgrade the firmware.
- - End
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User Manual 7 iSolarCloud App
Tap Modify Password to enter the modify password screen, as shown in the following
figure.
The password shall consisit of 8–20 digits, including letters and numbers.
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8 System Decommissioning
Danger of burns!
Even if the inverter is shut down, it may still be hot and cause burns. Wear protec-
tive gloves before operating the inverter after it cools down.
For maintenance or other service work, the inverter must be switched off.
Proceed as follows to disconnect the inverter from the AC and DC power sources. Lethal
voltages or damage to the inverter will follow if otherwise.
step 1 Disconnect the external AC circuit breaker and secure it against reconnection.
step 2 Rotate the DC switch to the "OFF" position for disconnecting all of the PV string inputs.
step 3 Wait about 5 minutes until the capacitors inside the inverter completely discharge.
- - End
step 1 Refer to "5 Electrical Connection", for the inverter disconnection of all cables in reverse
steps. In particular, when removing the DC connector, use an MC4-Evo2 wrench to loosen
the locking parts and install waterproof plugs.
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User Manual 8 System Decommissioning
step 2 Refer to"4 Mechanical Mounting", to dismantle the inverter in reverse steps.
step 4 If the inverter will be used again in the future, please refer to "3.3 Inverter Storage" for a
proper conservation.
- - End
Please scrap the inverter in accordance with relevant local regulations and stand-
ards to avoid property losses or casualties.
Some parts of the inverter may cause environmental pollution. Please dispose of
them in accordance with the disposal regulations for electronic waste applicable at
the installation site.
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9 Troubleshooting and Maintenance
9.1 Troubleshooting
Once the inverter fails, the fault information can be displayed on the App interface. If the in-
verter is equipped with an LCD screen, the fault information can be viewed on it.
The fault codes and troubleshooting methods of all PV inverters are detailed in the table be-
low. The device you purchase may only contain some of the fault information, and when the
inverter fails, you can check the corresponding information through the fault codes from the
mobile app.
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User Manual 9 Troubleshooting and Maintenance
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9 Troubleshooting and Maintenance User Manual
28, 29, 208, PV Reserve Con- 2. Contact Sungrow Customer Service if the pre-
212, 448-479 nection Fault ceding causes are ruled out and the fault persists.
*The code 28 to code 29 are corresponding to
PV1 to PV2 respectively.
*The code 448 to code 479 are corresponding to
string 1 to string 32 respectively.
1. Check whether the corresponding string is of
reverse polarity. If so, disconnect the DC switch
and adjust the polarity when the string current
drops below 0.5 A.
2. Contact Sungrow Customer Service if the pre-
532-547, 564- PV Reverse Con-
ceding causes are ruled out and the alarm
579 nection Alarm
persists.
*The code 532 to code 547 are corresponding to
string 1 to string 16 respectively.
*The code 564 to code 579 are corresponding to
string 17 to string 32 respectively.
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User Manual 9 Troubleshooting and Maintenance
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9.2 Maintenance
9.2.1 Maintenance Notices
• Before any service work, first disconnect the grid-side AC circuit breaker and
check the inverter status. If the inverter indicator is off, please wait until night to
disconnect the DC switch. If the inverter indicator is on, directly disconnect the
DC switch.
• After the inverter is powered off for 5 minutes, measure the voltage and current
with professional instrument. Only when there is no voltage nor current can op-
erators who wear protective equipment operate and maintain the inverter
• Even if the inverter is shut down, it may still be hot and cause burns. Wear pro-
tective gloves before operating the inverter after it cools down.
Restart the inverter only after removing the fault that impairs safety performance.
As the inverter contains no component parts that can be maintained, never open
the enclosure, or replace any internal components.
To avoid the risk of electric shock, do not perform any other maintenance opera-
tions beyond this manual. If necessary, contact SUNGROW for maintenance. Oth-
erwise, the losses caused is not covered by the warranty.
Touching the PCB or other static sensitive components may cause damage to the
device.
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User Manual 9 Troubleshooting and Maintenance
• Power off the inverter and disconnect it from all power supplies before main-
taining fans.
• After the inverter is powered off for 5 minutes, measure the voltage and current
with professional instrument. Only when there is no voltage nor current can op-
erators who wear protective equipment operate and maintain the inverter.
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9 Troubleshooting and Maintenance User Manual
Fans inside the inverter are used to cool the inverter during operation. If the fans do not op-
erate normally, the inverter may not be cooled down and inverter efficiency may decrease.
Therefore, it is necessary to clean dirty fans and replace the broken fans in a timely manner.
The operation procedure is as follows:
step 2 Loosen the screw on the sealing plate of the fan module.
step 3 Press the tab of the latch hook, unplug the cable connection joint outwards, and loosen the
screw on the fan holder.
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User Manual 9 Troubleshooting and Maintenance
step 4 Pull out the fans, four on the left side and one on the right side. Clean them with a soft brush
or vacuum cleaner, and replace them when necessary.
step 5 Reinstall the fan back to the inverter in reverse order and restart the inverter.
- - End
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User Manual 10 Appendix
Parameters SG250HX
AC short-circuit protection Yes
Leakage current protection Yes
Grid monitoring Yes
Ground fault monitoring Yes
DC switch / AC switch Yes / No
PV string current monitoring Yes
Q at night Yes
An-ti PID and PID recovery
Yes
function
Overvoltage protection DC Type II / AC Type II
General Data
Dimensions (W*H*D) 1051*660*363 mm
Weight 99 kg
Isolation method Transformerless
Degree of protection IP66
Night power consumption <2 W
Operating ambient temperature
-30 to 60 ℃
range
Allowable relative humidity range
0 - 100%
(non-condensing)
Cooling method Smart forced air cooling
Max. operating altitude 5000 m (> 4000 m derating)
Display LED, Bluetooth+APP
Communication RS485 / PLC
DC connection type MC4-Evo2 (Max. 6 mm², optional 10mm² )
AC connection type OT/DT terminal (Max. 300 mm²)
Q at night function, LVRT, HVRT, active & reactive
Grid Support
power control and power ramp rate control
The maximum wiring distance of DC dry contact must meet the requirements in the Table
below. The wiring distance L is the total length of all DI signal cables.
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10 Appendix User Manual
LK refers to the cable length in one direction between the DI dry contact terminal of the kth in-
verter and the corresponding terminal of the (k-1)th inverter.
table 10-1 Correspondence between number of inverters and maximum wiring distance
1 13030 10552
2 6515 5276
3 4343 3517
4 3258 2638
5 2606 2110
6 2172 1759
7 1861 1507
8 1629 1319
9 1448 1172
10 1303 1055
11 1185 959
12 1086 879
13 1002 812
14 931 754
15 869 703
16 814 660
17 766 621
18 724 586
19 686 555
20 652 528
21 620 502
22 592 480
23 567 459
24 543 440
25 521 422
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User Manual 10 Appendix
In case the specification of the cable used is not included in the Table above, when
there is only one inverter, ensure that the line impedance of the input node is less
than 300Ω; and when there are multiple inverters connected in the daisy chain, en-
sure that the impedance is less than 300Ω/number of inverter.
When product faults occur during the warranty period, SUNGROW will provide free service
or replace the product with a new one.
Evidence
During the warranty period, the customer shall provide the product purchase invoice and
date. In addition, the trademark on the product shall be undamaged and legible. Otherwise,
SUNGROW has the right to refuse to honor the quality guarantee.
Conditions
• The customer shall give SUNGROW a reasonable period to repair the faulty device.
Exclusion of Liability
In the following circumstances, SUNGROW has the right to refuse to honor the quality
guarantee:
• The free warranty period for the whole machine/components has expired.
• The device operates in harsh conditions beyond those described in this manual.
• The installation and use range are beyond stipulations of relevant international
standards.
For faulty products in any of above cases, if the customer requests maintenance, paid main-
tenance service may be provided based on the judgment of SUNGROW.
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10 Appendix User Manual
• Fault code/name
100