CFD Modelling and Prototype Testing of A Vertical Axis Wind Turbines in Planetary Cluster Formation
CFD Modelling and Prototype Testing of A Vertical Axis Wind Turbines in Planetary Cluster Formation
CFD Modelling and Prototype Testing of A Vertical Axis Wind Turbines in Planetary Cluster Formation
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ScienceDirect
6th International Conference on Advances on Clean Energy Research, ICACER 2021 April
15–17, 2021, Barcelona, Spain
Abstract
This study aims to improve the applicability of Vertical Axis Wind Turbines (VAWTs) by investigating their feasibil-
ity in a novel planetary cluster configuration by observing its effect on efficiency and overall power density. Computational
Fluid Dynamics (CFD) simulations were carried out using a two-dimensional vertical axis wind turbine model in ANSYS Fluent
2020 R1. This software was used to solve the transient k-omega (SST) turbulence model. For the isolated VAWT the wind
velocity, rotor radius and tip speed ratio were varied to find the optimum turbine performance at a given parameter. A peak
efficiency of 34.05% was attained and equivalent configuration used as the “sun” turbine in the novel planetary design. The
parametric study of the novel set up was conducted with the PCD (Pitch Circle Diameter) and oblique angular (φ) position of
the smaller “planet” turbines being varied in relation to the “sun” turbine. The planetary system was then evaluated in terms of
efficiency improvements against the isolated VAWT model. Use of the “planet” turbines resulted in power extraction from the
free stream which in turn creates varying wind velocities and improved the efficiency of the central “sun” turbine. The optimal
PCD was found to be 5D (3.75 m) and the optimum angular position of the “planets” was discovered at 30◦ . Ultimately this
gave a percentage increase of 1.01% from 33.04% to 34.05% when comparing the “sun” turbine of the planetary arrangement
to the optimum isolated respectively. An average improvement of 4% over the range of tip speed ratios (TSR) was found.
Lastly, a scale model of the isolated VAWT was constructed and tested through wind tunnel experiments. The characteristic
curve correlation was found between the CFD and experimental results which allowed validation of the CFD models.
⃝c 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license
(http://creativecommons.org/licenses/by/4.0/).
Peer-review under responsibility of the scientific committee of the 6th International Conference on Advances on Clean Energy Research, ICACER,
2021.
Keywords: Vertical Axis Wind Turbine (VAWT); Novel planetary turbine cluster; CFD; Wind tunnel
1. Introduction
With fossil fuels being one of the main contributors to the destruction of the environment and combined with
the finite capacity of oil and gas reserves, the world is looking for a sustainable alternative energy source to help
∗ Corresponding author.
E-mail addresses: [email protected] (J. Durkacz), [email protected] (S. Islam).
https://doi.org/10.1016/j.egyr.2021.06.019
2352-4847/⃝ c 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.
org/licenses/by/4.0/).
Peer-review under responsibility of the scientific committee of the 6th International Conference on Advances on Clean Energy Research,
ICACER, 2021.
J. Durkacz, S. Islam, R. Chan et al. Energy Reports 7 (2021) 119–126
meet the global energy demand [1]. Wind energy has emerged as one of the most viable options in terms of power
generation and commerciality, as turbine technology advancements lead to increased performance. The majority of
the research has currently been invested into horizontal axis wind turbines (HAWTs) due to the large power output
and increased efficiencies when compared against Vertical Axis Wind Turbines (VAWTs). Despite this, VAWTs do
have a number of advantages over the HAWT and thus have in recent times become subject to interest as more
options for sustainable power generation are required. The VAWT can be configured in two different set ups, lift
turbine (Darrieus) and drag turbine (Savonius) which refer to the aerodynamic force component which generates
the driving force. Savonius VAWTs utilize half cylindrical blades attached at either side which generate a drag
differential between the convex and concave parts of the blade. However, Darrieus VAWTs utilize typical airfoil
shape blades which result in a pressure differential between the airfoil surfaces which in turn generates a lift forces,
turning the central shaft and generating power [2].
The main benefit of the VAWT when compared against the HAWT is the omni-directional capabilities allowing
it to utilize the winds energy in any wind direction and consequently do not require a yaw and pitch system which
add significantly to the cost [2]. One limitation of VAWTs is the lower efficiency due to only a fraction of the blades
generating torque during rotation resulting in lower efficiencies but to combat this lower performance the idea of
clustering VAWTs has been introduced [3]. VAWTs can interact synergistically when placed in close proximity to
each other as the turbines extract power from the free stream which can create areas of varying wind velocity,
leading to improved efficiency of the whole farm [4].
Dabiri [5] investigated the use of counter rotating VAWTs to achieve enhanced power density compared to
HAWT farms. Field tests indicate that arranging VAWTs in this layout may allow significant improvement of the
power density when compared to the current HAWT range of 2 to 3 W/m2 . This was found to be due to the
VAWTs extracting energy from adjacent wakes and wind flowing above the farm. Further studies from Brownstein,
Kinzel and Dabiri [6] were carried out to test the hypothesis that downstream VAWT performance enhancement
was the consequence of flow acceleration adjacent to upstream turbine due to bluff body blockage, which provides
appropriately positioned downstream turbines with higher freestream velocity. The work positioned a turbine at the
inlet of a wind tunnel and positioned a second turbine in various downstream positions. This gave the downstream
turbine a 120% peak performance increase compared to the upstream and ultimately displayed that the downstream
turbine is impacted positively on the basis that it was not in the direct wake of the upstream.
Computational fluid dynamics (CFD) is the preferred testing method due to in-depth analysis combined with
low cost and flexibility. It is especially useful in the initial design stage as it allows configurations to be altered
and optimized for performance, this was previously done through physical prototype testing which increased initial
costs. CFD simulations are the common approach for testing VAWT cluster arrangements for these reasons and can
be validated through experimental testing also.
Zheng, Zheng and Zhao [4] used CFD to study four different rotor arrangements to indicate the wake effect
on power production of the set up. The study found that the cluster arrangement significantly impacts each of the
turbine’s performances differently with both positive and negative outcomes. The arrangement with one upstream
rotor and two parallel downstream rotors enhanced the downstream rotors by 11.3% but negatively impacted the
upstream. The configuration with two upstream parallel rotors and one downstream only gave efficiency increases to
the downstream due to the accelerated flow. Similarly, Mohammed, Ibrahim and Elbaz [7] found that a three VAWT
cluster configuration with two downstream resulted in increased efficiencies for the two downstream rotors and
reduced efficiencies for the upstream singular rotor. The paper found that this was a result of blockage caused by the
two downstream rotors which reduced the flow rate, resulting in the wake of the upstream rotor not developing fully.
It must also be noted that there are often discrepancies between 2D CFD and experimental results. Franchina [8]
states that this is mainly due models’ inability to investigate crucial features such as trailing vortices and related tip
losses. Experimental results are also known to have inconsistencies due to recirculating flow, sensor vibration and
human error which cause differences between CFD and experimental.
The purpose of this study is to investigate the fluid flow around a planetary VAWT cluster arrangement to
analyse the impact of the smaller “planet” turbines on the “sun” turbine efficiency and overall power density.
Initially, numerical analysis is completed using CFD to validate the chosen airfoil geometry, then the design is
optimized for both the isolated VAWT [9] and novel planetary VAWT designs. A small-scale prototype model was
then manufactured and tested though wind tunnel experiments to verify the CFD results of the isolated VAWT
configuration.
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2. Numerical analysis
The CFD simulations performed for this investigation were carried out using two dimensional ANSYS Fluent
2020 R1. Design Modeller was used to model the geometry and mesh for the isolated and cluster VAWT models.
Figs. 1 and 2 display the numerical model geometry for the VAWT models and the boundary conditions for these
models. Table 1 provides additional model parameter values and settings. The governing equations for the simulation
are based on continuity and momentum equations and are solved using the k-omega (SST) turbulence model
combined with the sliding mesh motion (SMM) transient modelling technique [10,11]. The accuracy of predictions
within a 2D simulation are very grid/mesh sensitive and so an extensive mesh sensitivity analysis was performed to
achieve a suitable agreement between computational cost and result accuracy. The numerical investigation included
an in-depth validation of an isolated rotor follow by the study of a planetary cluster arrangement.
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Firstly, the isolated rotor model was validated by performing a range of simulations for varying TSR’s. Then the
planetary arrangement was made using the same rotor dimensions for the sun turbine of the planetary arrangement
to evaluate the effectiveness of the cluster setup.
The lift-based Darrieus-turbine design consisted of three NACA 7715 airfoil blades of 1 m chord length. The
design has a rotor diameter of 3 m, and the grid dimensions were chosen appropriately as to allow proper analysis
of fluid flow during the turbine’s performance. The distance from the inlet to the rotor was five rotor diameters
to allow flow to stabilize before entering the rotor region. The distance from the rotor to the outlet was ten rotor
diameters to allow proper formation of the downstream wake. The width of the domain was a total of ten rotor
diameters and the symmetry boundary condition setting was applied to minimize the blockage and recirculation
effects on the recorded results. To evaluate the turbine performances, report definitions were created to record the
torque every time step, these files were then accessed and exported to find the average torque over one rotation for
each rotor.
Three different planetary spacing variations (PCD) were simulated with four oblique angles (f), all of which had
a “Sun” turbine radius (R) of 1.5 m. The peak coefficient of performance values for a PCD of 3.75 m with varying
oblique angles (f) are shown in Table 2. These results are compared against the optimum isolated turbine efficiency
of 33.04%. The findings have shown that a planetary set up with oblique angles of 0, 60◦ and 90◦ decreases the
efficiency of the turbine by 3.88%, 2.96% and 5.97% respectively. Whereas the oblique angle of 30◦ gave an
increase in performance by 1.01%. The tip speed ratio (λCP.MAX ) at which the peak efficiency occurred was 1.5 for
the planetary with oblique angles of 0◦ , 30◦ , 60◦ and 1.75 for an angle of 90◦ . The isolated VAWT has a λCP.MAX
at TSR of 1.25.
Table 2. Maximum coefficient of performance for varying angular
arrangements for 5 diameters C2C distance, U = 6 m/s.
Angular arrangement, f (◦ ) CP.MAX h (%) λCP.MAX
0 0.2916 29.16 1.5
30 0.3405 34.05 1.5
60 0.3088 30.88 1.5
90 0.2710 27.10 1.75
Fig. 3. Isolated turbine (U = 6 m/s, λ = 1.5) (a) Pressure contours, (b) Velocity streamlines.
It is apparent that an improvement in performance was not witnessed at all arrangements, a range of results are
shown in Table 3, this is due to the aerodynamic influence that the planetary rotors have on the sun rotors. The
isolated turbine results were used for a comparison and are displayed in Fig. 3 below. The 90◦ arrangement gives
the lowest peak efficiency due to the position of the upstream planetary turbine being located directly upstream
of the sun. This situates the sun turbine directly within downstream wake formation of the first planetary rotor
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which greatly reduces the suns performance. Thereafter the 0◦ and 60◦ arrangements also experience reduced peak
performance when compared against isolated results. These two arrangements are similar in setup but are mirrored
around the x-axis. These arrangements appear to impact the pressure field on the upper side of the closest blade
which disrupts the pressure gradient. Therefor due to this pressure distribution alteration around the blades the
induced lift force is reduced. The highlight of this study was the 30◦ arrangement which achieved an increased
peak performance of 34.05% which is 3.48% higher than its isolated counterpart. This arrangement consists of two
equally spaced upstream planetary rotors accompanied by a downstream planetary rotor which is situated directly
in the wake of the sun. Due the location of the downstream planetary rotor it is obsolete in this setup. However as
shown in Fig. 4, the two upstream rotors have a positive impact, by increasing the pressure on the upper side of the
top blade therefor increasing the pressure gradient which is desirable for generation of lift force. Meanwhile the
second upstream planetary rotor appears to stabilize the pressure around the blade allowing it to rotate with ease
around the rest of its rotation. This allows for improved performance of the sun turbine.
Fig. 4. 30◦ planetary turbine (U = 6 m/s, λ = 1.5) (a) Pressure contours, (b) Velocity streamlines.
Comparison of the central planetary turbine in its optimum configuration and an isolated turbine is illustrated
in Fig. 5. The planetary arrangement (34.05%) exhibits an approximate 1% increase in efficiency compared to the
isolated turbine (33.093%). From 0.75 to 1.25 TSR, the efficiency curves closely follow each other however the
planetary turbine exhibits a peak at 1.5 TSR whist the isolated peaks at 1.25. At a TSR greater than 1.35 the planetary
turbine can produce higher efficiencies which suggests that the surrounding turbines are able to benefit the central
turbine. A peak efficiency increase of 14.02% is seen at a TSR of 2. Much of the key characteristics of the pressure
contours are preserved from the isolated turbine to the planetary arrangement (Figs. 3a and 4a respectively). Notable
differences are especially prominent on the returning blade of the planetary turbine highlighted by higher pressure
behind the trailing edge and the absence of a low-pressure gradient on the inside edge of the blade. The blade
approaching the oncoming airstream experiences a larger region of high pressure at its leading edge which may be
due to the convergence of the airstream between the central turbine and the planet turbine above it. Observations of
the isolated and planetary streamlines show that flow behind the sun turbine is more unstable and turbulent which
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is highlighted by a large vortex adjacent to the planet turbine (Fig. 4b). General downstream flow disturbance from
the front two planet turbines is minimal.
To validate numerical CFD predictions for an isolated VAWT, the use of an experimental setup was developed
and tested using a wind tunnel in laboratory settings. The three-bladed Darrieus VAWT design can be seen in Fig. 6
and detailed dimensions and specifications shown Table 4. The turbine experimental setup incorporated a Datum
Electronics M425 Rotary Torque Sensor, shown in Fig. 6, through which torque (T), power (Ps ) and angular velocity
(ω) could be monitored and recorded. Windspeed was measured using a vane anemometer at five points across the
outlet area and averaged to give a wind tunnel velocity (Uave ). Using the recorded parameters, wind power (Pw ),
coefficient of power (Cp ) and subsequently efficiency (η) were calculated.
Table 4. Experimental VAWT Model Parameters and Dimensions.
Parameter Symbol and value Parameter Symbol and value
Airfoil Type NACA 7715 Blade Length (mm) L = 260
Chord Length (mm) c = 100 Rotor Diameter (mm) D = 200
Number of Blades N = 3 Wind Tunnel Outlet Area (mm) 460 × 460
A comparison of the experimental results was also made with those from SMM & Moving Reference Frame
(MRF) CFD models with matching dimensions at 12 ms−1 , displayed in Fig. 7. Experimental data points were
produced by averaging the output power at each RPM which occurred at least five times over a two-minute period
recorded by the torque sensor. The results showed that while underpredicting, the efficiency the CFD results also
had an increasing efficiency with TSR that did not reach a peak within the given range, clarifying why a ‘traditional’
power curve was not exhibited by the experimental data.
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Fig. 6. Experimental model in testing (a) Braking system, (b) Torque sensor, (c) Tape, (d) Vane anemometer.
5. Future work
Ongoing study into the design of the planetary turbine cluster is being conducted by the authors including
the use of drag turbines for the planetary turbines to investigate the increased wake effect on the sun turbine.
Further parametric studies include the investigation of increased outer turbine sizes to increase the overall power
density of the setup. An experimental model of the planetary cluster is also being designed to further validate the
work conducted. An artificial neural network model is also being investigated to rapidly reduce the time between
simulation to results. Finally, suggestions on further work include the implementation of the planetary cluster in a
farm setting to investigate the commercial viability of the design.
6. Conclusion
The novel planetary turbine was successfully modelled and simulated on ANSYS 2020 R1 to solve the SST k-
omega turbulence model and Navier–Stokes equations. The study found an optimal parameter configuration of 30◦ , 5
diameter spacings at 6m/s inlet velocity giving a peak efficiency of approximately 34%. The upstream turbines were
found to work synergistically with the sun turbine by increasing the pressure gradient and stabilizing the pressure
field as the blades rotate providing a 1% improvement in peak efficiency. Experimental analysis was conducted
to validate the simulations of the isolated turbine. A good agreement in trends was observed between the CFD
predicted results and experimental analyses carried out.
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