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    Instruction Writing Magnetic Testing For Single Vee Butt Weld

    Uploaded by

    Vu Pham
    This document provides instructions for magnetic particle testing of a single V-butt weld on a plate. The key steps include: 1) cleaning and preparing the test area, 2) using an AC yoke with magnetic ink to magnetize the weld in perpendicular directions, 3) inspecting the magnetized area for surface or shallow subsurface defects indicated by magnetic particles, 4) recording any relevant indications over 5mm in length with their location, orientation, and type. The test is intended to detect defects in the weld cap, parent metal, and heat-affected zone within 25mm of the weld on both sides of the plate.

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    Instruction Writing Magnetic Testing For Single Vee Butt Weld

    Uploaded by

    Vu Pham
    76 views5 pages
    This document provides instructions for magnetic particle testing of a single V-butt weld on a plate. The key steps include: 1) cleaning and preparing the test area, 2) using an AC yoke with magnetic ink to magnetize the weld in perpendicular directions, 3) inspecting the magnetized area for surface or shallow subsurface defects indicated by magnetic particles, 4) recording any relevant indications over 5mm in length with their location, orientation, and type. The test is intended to detect defects in the weld cap, parent metal, and heat-affected zone within 25mm of the weld on both sides of the plate.

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    Insruction

    Original Title

    Instruction Writing Magnetic Testing for Single Vee Butt Weld

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    This document provides instructions for magnetic particle testing of a single V-butt weld on a plate. The key steps include: 1) cleaning and preparing the test area, 2) using an AC yoke with magnetic ink to magnetize the weld in perpendicular directions, 3) inspecting the magnetized area for surface or shallow subsurface defects indicated by magnetic particles, 4) recording any relevant indications over 5mm in length with their location, orientation, and type. The test is intended to detect defects in the weld cap, parent metal, and heat-affected zone within 25mm of the weld on both sides of the plate.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    76 views5 pages

    Instruction Writing Magnetic Testing For Single Vee Butt Weld

    Uploaded by

    Vu Pham
    This document provides instructions for magnetic particle testing of a single V-butt weld on a plate. The key steps include: 1) cleaning and preparing the test area, 2) using an AC yoke with magnetic ink to magnetize the weld in perpendicular directions, 3) inspecting the magnetized area for surface or shallow subsurface defects indicated by magnetic particles, 4) recording any relevant indications over 5mm in length with their location, orientation, and type. The test is intended to detect defects in the weld cap, parent metal, and heat-affected zone within 25mm of the weld on both sides of the plate.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5

    INSTRUCTION WRITING MAGNETIC TESTING FOR SINGLE VEE BUTT WELD

    Subject:
    1.Forework, status and authorization:
    -This instruction base on written practice TIW-MT-ISSUE-001 Rev 00.
    -Purpose of test: To detect surface and slightly sub-surface defect on the weld cap, parent metal and heat
    affected zone (HAZ)
    Original detail: ……………. (name)
    Date: ……………………………….
    Authorizing personal detail: … (supervisory name)
    -Safety requirements: Follow local and national safety rules and use required PPE
    2.Personal:
    Minimum of level applying the instruction: minimum PCN level I MPI with valid certificate.
    3.Apparatus to be used:
    -AC Yoke with valid certificate
    -Solvent cleaner, white contract paint, black magnetic ink with valid batch certificate
    -Pipe gauge and lifting block
    -Ruler, makers
    4.Product/Area to be tested:
    -Component identification:

    250

    25 25

    25

    150 8 8

    25

    25 25

    Butt weld on Plate


    Dimension: 250x150x8
    Area tested: Weldments and HAZ area both side the weld 25mm distance.
    5.Test Conditions:
    -Pretest parathion of the test area: The inspection surface shall be clean and free from paint, oil grease,
    heavy scale or corrosion deposits and any other extraneous matter which could interfere with the test.
    -Pre-cleaning: Using solvent cleaning by spraying direct over the test surface.
    -Pre-test Calibration check:
    Valid detail of chemical can
    Check the batch certificate and MSDS data sheet
    Check lighting level-minimum 1000lux
    Ambient temperature
    Conduct lifting test using 4,5kg block
    Confirm the field direction using pipe gauge.
    -Post-test cleaning: Using solvent cleaner remove all the testing material and making from the tested
    surface, apply a thin layer oil to prevent component.
    6.Detail of Instruction
    Solvent cleans the weld cap and 25mm at least of parent material each side
    Carry out close visual inspection making note of any defect or irregularities
    Apply a thin layer of white contrast paint on test surface and wait for dries
    Set the pole spacing at 150mm and adjust the pole for good contact. Place pipe gauge between poles at
    90o to expected field direction. Magnetize whist applying ink.
    Test area is to be magnetized in 2 directions mutually 90o using pole spacing of 100 to 150 mm. Place
    Yoke across the weld that the poles at position 1and 4 (see sketch)
    Magnetize whist applying MPI ink between the poles.
    Inspection and Evaluation of indications take place while magnetic field is being applied.
    Place Yoke across the weld that the poles at position 2 position 3 so that the magnetic field is
    perpendiculars that of step 4 above. Repeat steps above util all area testing to be tested.

    1 3

    2 4
    7.Recording and classifying result:
    All relevant indication with exceed 5mm in length shall be evaluated.
    Datum point, position, orientation, type defect shall be identified.
    8.Reporting the result:
    Result of MT examination shall be record on a Magnetic Particle Examination Report form.
    A sketch chart or maker-up drawing shall be showing enough detail indication

    Flaw No Location Length Distance Flaw type


             
             
             
             
             
             
             
             

    TOPVIEW

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