ITP Steel Structure Rev.01
ITP Steel Structure Rev.01
HALAMAN : 1 of 1
INSPECTION TESTING PLAN (ITP) NO. ITP : WIK/ITP/RDMP/01
REVISI KE : 01
PABRIK FABRIKASI BAJA
PROJECT NAME : Steel Structure Fabrication PKG 1 RDMP
LEGEND : W = Witnessed, I = Inspection, R = Review, S = Surveillance
INSPECTION CLASS.
APPLICABLE PROCEDURE/ QUALITY RECORD /
NO PROCESS / ACTIVITY ACCEPTANCE CRITERIA LOCATION RDMP THIRD INSPECTION FREQUENCY
REFERENCE WIKON VERIFICATION DOCUMENT
JO PARTY
A APPROVAL AND REVIEW DOCUMENTS
A.3 Welder Certificate AWS D1.1 : 2015 AWS D1.1 : 2015 I R Every welder (initial project) Approved Document
A.4 NDT Personel Certificate ASNT SNT-TC-1A ASNT SNT-TC-1A R R Once at initial process Approved Document
B.2 Profile (H-Beam, Angle) JIS G 3192 JIS G 3192 Mill Certificate (100%), , Visual
WIKON Mill Certificate, Incoming
I S (100%) Dimentional (10%)
Workshop Material Inspection Report
B.3 Bolt, Nuts and Washer Refers to Cust. Req. or Eng Spec. TOR / RKS / Engineering WIKON R S Mill Certificate (100%), Mill Certificate, Incoming
Spesification Workshop Dimentional & Visual (10%) Material Inspection Report
C FABRICATION PROCESS
C.1 Cutting & Bevelling AWS D1.1 AWS D1.1 WIKON I S Visual check 100% Dimentional Dimentional Inspection Report
- Dimentional & Visual check Work Instruction for Cutting Process Cutting Plan, Approved Shop Workshop 10%
Drawing
C.2 Drilling Approved Shop Drawing WIKON I S Visual check 100%, Dimentional
- Dimentional & Visual check Work Instruction for Drilling Process Workshop 10% Dimentional Inspection Report
C.3 Fit Up Approved Shop Drawing WIKON I S Visual check 100%, Dimentional
- Dimentional & Visual check Work Instruction for Assembling Workshop 10% Dimentional Inspection Report
- Completeness of the components Process
C.4 Marking Identification as per Approved WIKON I S Visual 100%
- Visual check Shop Drawing Workshop
C.5 Welding AWS D1.1 AWS D1. WIKON I S Visual check 100%, Dimentional Welding & Visual Inspection
- Dimentional & Visual check Shop Drawing Approved Shop Drawing Workshop 10% Report
- Review parameter welding to Approved Work Instruction for Welding
WPS Process
- Non Destructive Test (NDT) : AWS D1.1 AWS D1.1 R S I - CJP Butt Joint : 100% NDT Report
TANGGAL : 07 Januari 2021
HALAMAN : 1 of 1
INSPECTION TESTING PLAN (ITP) NO. ITP : WIK/ITP/RDMP/01
REVISI KE : 01
PABRIK FABRIKASI BAJA
PROJECT NAME : Steel Structure Fabrication PKG 1 RDMP
LEGEND : W = Witnessed, I = Inspection, R = Review, S = Surveillance
INSPECTION CLASS.
APPLICABLE PROCEDURE/ QUALITY RECORD /
NO PROCESS / ACTIVITY ACCEPTANCE CRITERIA LOCATION RDMP THIRD INSPECTION FREQUENCY
REFERENCE WIKON VERIFICATION DOCUMENT
- Non Destructive Test (NDT) : JO PARTY
- Lifting Lug Welds : MT or PT at
the root and final pass
- Lifting Lug Base Metal : 100%
UT in accordance with ATM
A578 Level C
C.6 Finishing Work Instruction for Finishing Cleaness of the components WIKON I S Visual 100%
- Visual check Process from visual defect Workshop
D.2 Painting SSPC PA2 SSPC PA2 WIKON I S Visual 100% Blasting & Painting Inspection
- Visual & Thickness Check Work Instruction for Blasting & Workshop Report
Thickness check 10% of each
Note : For friction area, only painted with Painting Process marking's product
primer coat