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ITP Steel Structure Rev.01

1) The document is an Inspection Testing Plan (ITP) for the fabrication of steel structures for the RDMP project. 2) It outlines the inspection requirements and acceptance criteria for each stage of fabrication including raw material inspection, cutting, drilling, fitting, welding, and non-destructive testing. 3) Inspections will be carried out by both internal quality inspectors as well as third party inspectors to verify dimensions and visual quality meet standards such as AWS D1.1 and JIS G3193.

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Imam Syarifudin
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0% found this document useful (0 votes)
254 views2 pages

ITP Steel Structure Rev.01

1) The document is an Inspection Testing Plan (ITP) for the fabrication of steel structures for the RDMP project. 2) It outlines the inspection requirements and acceptance criteria for each stage of fabrication including raw material inspection, cutting, drilling, fitting, welding, and non-destructive testing. 3) Inspections will be carried out by both internal quality inspectors as well as third party inspectors to verify dimensions and visual quality meet standards such as AWS D1.1 and JIS G3193.

Uploaded by

Imam Syarifudin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TANGGAL : 07 Januari 2021

HALAMAN : 1 of 1
INSPECTION TESTING PLAN (ITP) NO. ITP : WIK/ITP/RDMP/01
REVISI KE : 01
PABRIK FABRIKASI BAJA
PROJECT NAME : Steel Structure Fabrication PKG 1 RDMP
LEGEND : W = Witnessed, I = Inspection, R = Review, S = Surveillance

INSPECTION CLASS.
APPLICABLE PROCEDURE/ QUALITY RECORD /
NO PROCESS / ACTIVITY ACCEPTANCE CRITERIA LOCATION RDMP THIRD INSPECTION FREQUENCY
REFERENCE WIKON VERIFICATION DOCUMENT
JO PARTY
A APPROVAL AND REVIEW DOCUMENTS

A.1 Inspection Test Plan I R Approved Document


A.2 WPS & PQR AWS D1.1 : 2015 AWS D1.1 : 2015, Clause 3.7
I R Approved Document

A.3 Welder Certificate AWS D1.1 : 2015 AWS D1.1 : 2015 I R Every welder (initial project) Approved Document

A.4 NDT Personel Certificate ASNT SNT-TC-1A ASNT SNT-TC-1A R R Once at initial process Approved Document

B RAW MATERIAL INSPECTION


B.1 Steel Plate (Mill certificate, Visual & JIS G 3193 JIS G 3193 Mill Certificate (100%), , Visual
WIKON Mill Certificate, Incoming
Dimension) I S (100%), Dimentional 10%
Workshop Material Inspection Report

B.2 Profile (H-Beam, Angle) JIS G 3192 JIS G 3192 Mill Certificate (100%), , Visual
WIKON Mill Certificate, Incoming
I S (100%) Dimentional (10%)
Workshop Material Inspection Report

B.3 Bolt, Nuts and Washer Refers to Cust. Req. or Eng Spec. TOR / RKS / Engineering WIKON R S Mill Certificate (100%), Mill Certificate, Incoming
Spesification Workshop Dimentional & Visual (10%) Material Inspection Report
C FABRICATION PROCESS
C.1 Cutting & Bevelling AWS D1.1 AWS D1.1 WIKON I S Visual check 100% Dimentional Dimentional Inspection Report
- Dimentional & Visual check Work Instruction for Cutting Process Cutting Plan, Approved Shop Workshop 10%
Drawing
C.2 Drilling Approved Shop Drawing WIKON I S Visual check 100%, Dimentional
- Dimentional & Visual check Work Instruction for Drilling Process Workshop 10% Dimentional Inspection Report

C.3 Fit Up Approved Shop Drawing WIKON I S Visual check 100%, Dimentional
- Dimentional & Visual check Work Instruction for Assembling Workshop 10% Dimentional Inspection Report
- Completeness of the components Process
C.4 Marking Identification as per Approved WIKON I S Visual 100%
- Visual check Shop Drawing Workshop
C.5 Welding AWS D1.1 AWS D1. WIKON I S Visual check 100%, Dimentional Welding & Visual Inspection
- Dimentional & Visual check Shop Drawing Approved Shop Drawing Workshop 10% Report
- Review parameter welding to Approved Work Instruction for Welding
WPS Process

- Non Destructive Test (NDT) : AWS D1.1 AWS D1.1 R S I - CJP Butt Joint : 100% NDT Report
TANGGAL : 07 Januari 2021
HALAMAN : 1 of 1
INSPECTION TESTING PLAN (ITP) NO. ITP : WIK/ITP/RDMP/01
REVISI KE : 01
PABRIK FABRIKASI BAJA
PROJECT NAME : Steel Structure Fabrication PKG 1 RDMP
LEGEND : W = Witnessed, I = Inspection, R = Review, S = Surveillance

INSPECTION CLASS.
APPLICABLE PROCEDURE/ QUALITY RECORD /
NO PROCESS / ACTIVITY ACCEPTANCE CRITERIA LOCATION RDMP THIRD INSPECTION FREQUENCY
REFERENCE WIKON VERIFICATION DOCUMENT
- Non Destructive Test (NDT) : JO PARTY
- Lifting Lug Welds : MT or PT at
the root and final pass
- Lifting Lug Base Metal : 100%
UT in accordance with ATM
A578 Level C

C.6 Finishing Work Instruction for Finishing Cleaness of the components WIKON I S Visual 100%
- Visual check Process from visual defect Workshop

D BLASTING & PAINTING


D.1 Blasting ISO 8501 SA 2.5 Compliant with ISO 8501 (SA WIKON I S Visual 100%
- Cleaness of the surface's product Work Instruction for Blasting & 2.5) Workshop
Painting Process

D.2 Painting SSPC PA2 SSPC PA2 WIKON I S Visual 100% Blasting & Painting Inspection
- Visual & Thickness Check Work Instruction for Blasting & Workshop Report
Thickness check 10% of each
Note : For friction area, only painted with Painting Process marking's product
primer coat

E PACKING & DELIVERY to SITE


E.1 Check Marking Work Instruction for hard stamp Identification as per Shop WIKON I S Visual 100%
marking Process Drawing Workshop
E.2 Check Quantity Delivery Note Identification as per product list WIKON I S Document check 100% Delivery Note
Workshop

Approved, Prepared by,

____________________ Bhinneka Visy A


Quality

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