Screws are commonly used fasteners that have threads. Screw threads can be classified based on their purpose. Important screw thread terms include major diameter, minor diameter, pitch, lead, crest, root, depth, flank, angle, and slope. Screw fastenings include screws with nuts, cap screws, and studs. Set screws are used to prevent relative motion between parts. Screw threads are designated according to system and size. Screws experience various stresses from screwing, external forces, and their combination.
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Screw Joint
Screws are commonly used fasteners that have threads. Screw threads can be classified based on their purpose. Important screw thread terms include major diameter, minor diameter, pitch, lead, crest, root, depth, flank, angle, and slope. Screw fastenings include screws with nuts, cap screws, and studs. Set screws are used to prevent relative motion between parts. Screw threads are designated according to system and size. Screws experience various stresses from screwing, external forces, and their combination.
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Screws have been used as fasteners for a long time.
Screw or thread joints are separable joints held
together by screw fastenings, such as screws, bolts, studs and nuts, or by thread cut on the parts to be joined. According to their purpose, screw threads are classified as: 1. Fastening threads; 2. Fastening and sealing threads; 3. Power threads Terms used in screw threads Important terms Major diameter = outside or nominal diameter Minor diameter = core or root diameter Pitch diameter = effective diameter Pitch:
Lead = It is the distance between two
corresponding points on the same helix. It may also be defined as the distance which a screw thread advances axially in one rotation of the nut. = pitch (single start threads) = 2 x pitch (double start) Crest It is the top surface of the thread. Root: It is the bottom surface created by the two adjacent flanks of the thread. Depth of thread It is the perpendicular distance between the crest and root. Flank It is the surface joining the crest and root. Angle of thread It is the angle included by the flanks of the thread. Slope It is half the pitch of the thread. Forms of Screw Threads Metric Thread Metric Thread SCREW FASTENINGS Depending upon the type of screw joint involved, screw fastenings are classed as: (1) Screws with nuts, generally called bolts; (2) Cap screws inserted into tapped holes in the parts being fastened; (3) Studs, or stud-bolts, used with nuts and having threads on both ends. Types of Cap Screws Designation of Screw Threads Set screws are another form of fastener; the usual use for them is to prevent relative circular motion between two parts such as shafts and pulleys. They may be used only where the torque requirements Applications of setscrews are low. If the bolt is not initially stressed, then the maximum safe axial load which may be applied to it, is given by P = Permissible stress × Cross-sectional area at bottom of the thread (i.e. stress area) The stress area may be obtained from Table 11.1 or it may be found by using the relation: Designation of Screw Threads Stresses in Screwed Fastening due to Static Loading 1. Internal stresses due to screwing up forces, 2. Stresses due to external forces, and 3. Stress due to combination of stresses at (1) and (2). 5. Bending stress if the surfaces under the head or nut are not perfectly parallel to the bolt axis. If the bolt is not initially stressed, then the maximum safe axial load which may be applied to it, is given by P = Permissible stress × Cross-sectional area at bottom of the thread (i.e. stress area) The stress area may be obtained from Table 11.1 or it may be found by using the relation: 2. Torsional shear stress caused by the frictional resistance of the threads during its tightening. 3. Shear stress across the threads. The average thread shearing stress for the screw (τs) is obtained by using the relation :
The average thread shearing stress for the nut is:
4. Compression or crushing stress on threads. 5. Bending stress if the surfaces under the head or nut are not perfectly parallel to the bolt axis. Stresses due to external forces 1. Tensile stress. The bolts, studs and screws usually carry a load in the direction of the bolt axis which induces a tensile stress in the bolt. Let dc = Root or core diameter of the thread, and σt = Permissible tensile stress for the bolt material. 2. Shear stress. Sometimes, the bolts are used to prevent the relative movement of two or more parts, as in case of flange coupling, then the shear stress is induced in the bolts. The shear stresses should be avoided as far as possible. It should be noted that when the bolts are subjected to direct shearing loads, they should be located in such a way that the shearing load comes upon the body (i.e. shank) of the bolt and not upon the threaded portion. 3. Combined tension and shear stress. When the bolt is subjected to both tension and shear loads, as in case of coupling bolts or bearing, then the diameter of the shank of the bolt is obtained from the shear load and that of threaded part from the tensile load. A diameter slightly larger than that required for either shear or tension may be assumed and stresses due to combined load should be checked for the following principal stresses. Design of a Nut When a bolt and nut is made of mild steel, then the effective height of nut is made equal to the nominal diameter of the bolt. If the nut is made of weaker material than the bolt, then the height of nut should be larger, such as 1.5 d for gun metal (bronze), 2 d for cast iron and 2.5 d for aluminium alloys (where d is the nominal diameter of the bolt). Bolted Joints under Eccentric Loading The eccentric load may be 1. Parallel to the axis of the bolts, 2. Perpendicular to the axis of the bolts, and 3. In the plane containing the bolts. Eccentric Load Acting Parallel to the Axis of Bolts Each bolt is subjected to a direct tensile load of: The upward force acting on the cylinder cover
Resisting force offered by n
number of bolts or studs Bolted Joints under Eccentric Loading The eccentric load may be 1. Parallel to the axis of the bolts, 2. Perpendicular to the axis of the bolts, and 3. In the plane containing the bolts. Eccentric Load Acting Parallel to the Axis of Bolts Each bolt is subjected to a direct tensile load of: Let w be the load in a bolt per unit distance due to the turning effect of the bracket and let W1 and W2 be the loads on each of the bolts at distances L1 and L2 from the tilting edge. Load on each bolt at distance L1, W1 = w.L1 and moment of this load about the tilting edge = w.L1 × L1 = w (L1)2 Similarly, load on each bolt at distance L2, W2 = w.L2 and moment of this load about the tilting edge = w.L2 × L2 = w (L2)2 ∴ Total moment of the load on the bolts about the tilting edge = 2w (L1)2 + 2w (L2)2 ...(i) (There are two bolts each at distance of L1 and L2) Also the moment due to load W about the tilting edge = W.L ...(ii) From equations (i) and (ii), we have
The most heavily loaded bolts are those which are
situated at the greatest distance from the tilting edge. ∴ Tensile load on each bolt at distance L2, The total tensile load on the most heavily loaded bolt, Wt = Wt1 + Wt2
If dc is the core diameter of the bolt and σt is the
tensile stress for the bolt material, then total tensile load, Eccentric Load Acting Perpendicular to the Axis of Bolts In this case, the bolts are subjected to direct shearing load which is equally shared by all the bolts. Therefore direct shear load on each bolts, Ws = W/n where n is number of bolts. The eccentric load W will try to tilt the bracket in the clockwise direction about the edge A-A. As discussed earlier, the bolts will be subjected to tensile stress due to the turning moment. The maximum tensile load on a heavily loaded bolt (Wt) may be obtained in the similar manner as discussed in the previous article. In this case, bolts 3 and 4 are heavily loaded. Eccentric Load Acting in the Plane Containing the Bolts When the eccentric load acts in the plane containing the bolts, as shown in the figure, then the same procedure may be followed as discussed for eccentric loaded riveted joints. Fig. 11.45 shows a solid forged bracket to carry a vertical load of 13.5 kN applied through the centre of hole. The square flange is secured to the flat side of a vertical stanchion through four bolts. Estimate the tensile load on each top bolt and the maximum shearing force on each bolt. Example For supporting the travelling crane in a workshop, the brackets are fixed on steel columns. The maximum load that comes on the bracket is 12 kN acting vertically at a distance of 400 mm from the face of the column. The vertical face of the bracket is secured to a column by four bolts, in two rows (two in each row) at a distance of 50 mm from the lower edge of the bracket. Determine the size of the bolts if the permissible value of the tensile stress for the bolt material is 84 MPa. Fig. 11.45 shows a solid forged bracket to carry a vertical load of 13.5 kN applied through the centre of hole. The square flange is secured to the flat side of a vertical stanchion through four bolts. Estimate the tensile load on each top bolt and the maximum shearing force on each bolt.
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