Parts Catalog: 25 HP (521cc) 2 Stroke Models
Parts Catalog: 25 HP (521cc) 2 Stroke Models
Parts Catalog: 25 HP (521cc) 2 Stroke Models
Parts Catalog
25 HP (521cc)
2 Stroke Models
J25TESOM
J25TELSOM
J25GTESOC
25 TE, GTE
Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to
features, specifications, and model availability. The right is also reserved to change any specification or
part, at any time, without incurring any obligation to update older models. The information in this catalog
is based on the latest specifications available at the time of publication.
www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-
sentative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man-
ual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.
b
5 586103 **GROMMET, Starter solenoid mount Opt. 2 g
6 341512 BOLT, Double ended-Harness ground A 1
c
A Only used on WR, WPR Models c
c "A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
d Additional part information.
e "New" Indicates part and/or part number has been added or changed from previous model year.
f "NS" Indicates part is Not Shown in illustration.
g "Opt." Indicates part is an OPTIONAL or ACCESSORY part.
WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
TABLE OF CONTENTS
LITERATURE ..................................................................................................... 2
PAINT ................................................................................................................. 2
MODEL FEATURES .......................................................................................... 3
PARTS SHIPPED WITH ENGINE “IN BOX” ...................................................... 3
PROFILE DRAWING .......................................................................................... 4
2005 LITERATURE - ALL MODELS .................................................................. 5
DECALS ............................................................................................................. 6
ENGINE COVER ................................................................................................ 7
LOWER ENGINE COVER .................................................................................. 8
CRANKSHAFT & PISTONS ............................................................................... 9
STEERING & SHIFT HANDLE ......................................................................... 10
IGNITION ......................................................................................................... 11
ELECTRIC STARTER & SOLENOID ............................................................... 12
CARBURETOR ................................................................................................ 13
FUEL PUMP ..................................................................................................... 14
PRIMER SYSTEM ............................................................................................ 14
INTAKE MANIFOLD ......................................................................................... 15
CYLINDER & CRANKCASE ....................................................................... 16-17
MIDSECTION .............................................................................................. 18-19
GEARCASE ................................................................................................ 20-21
FUEL TANK - 6 GALLON - (ACCESSORY) ..................................................... 22
FUEL HOSE & PRIMER BULB - (ACCESSORY) ............................................ 22
START SWITCH & CABLES ............................................................................ 23
CHROME WATER PUMP KIT - (ACCESSORY) ............................................. 23
PROPELLERS & HARDWARE - (ACCESSORY) ............................................ 24
25 TE, GTE
REMOTE ELECTRIC START HARNESS KIT - (ACCESSORY) ..................... 25
REMOTE CONTROL ADAPTER KIT - (ACCESSORY) ................................... 26
STEERING CONNECTOR KIT - CABLE PULLEY - (ACCESSORY) ............ 27
1
LITERATURE
PAINT
COLOR
NAME
SPRAY CAN PPG # 1 PPG # 2
PRIMER 777172 DP40401 –
3 777179 9696 –
BLACK
WHITE 777171 90538 –
GRAPHITE 777177 35718
CLEARCOAT 772414 – –
1. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
2. ONE COAT FINISH FOR MIDSECTION & GEARCASE
3. USED ON ENGINE CRANKCASE ASSEMBLY.
2
MODEL FEATURES
All Models
Cylinder Fuel
Charging Steering Starting
Configuration Induction
2 Cylinder Carbureted 4 Amp Tiller Electric
Model Specific
Model Number Shaft Length Color Oil Injection Trim/Tilt
25 TE, GTE
323943 SPACER, PROPELLER NUT 1
334427 SCREW, TRANSOM MOUNT 4
335420 PROPELLER THRUST BUSHING 1
378347 ROPE AY,STARTER - EMERGENCY 1
775635 FUEL HOSE & PRIMER BULB 1
3
PROFILE DRAWING
CLAMPING RANGE
1 1/8 in. to 2 7/16 in.
29 1/8 in. (739.14mm) - 15 in. (381mm) model (27.94mm) to (60.96mm)
34 1/8 in. (866.14mm) - 20 in. (508mm) model
65˚
45˚ 45˚
3 X 7 IN.
(76 X 178 mm)
CLAMPING AREA
INSIDE TRANSOM
4
2005 LITERATURE - ALL MODELS
Literature Sets
Description P/N
25 TE, GTE
2005 Genuine Parts Accessory Parts Dealer Catalog 778880
2004 Part Catalog CD (PDF Set) 5006072
2005 Part Catalog CD (PDF Set) 5006075
2005 English Service Manual Set - 2 Stroke 5005980
2005 French Service Manual Set - 2 Stroke 5005981
2005 English Service Manual Set - 2 Stroke D.I. & E-TEC 5005982
2005 French Service Manual Set - 2 Stroke D.I. & E-TEC 5005983
2005 English Service Manual Set - 4 Stroke 5005984
2005 French Service Manual Set - 4 Stroke 5005985
Shop Catalogs
Description P/N
2004 Special Tools Catalog 5005924
1913-2005 Model Number Reference Guide 5006145
2005 Warranty Procedures & Flat Rate Guide - English 5006217
2005 Warranty Procedures & Flat Rate Guide - French 5006218
Predelivery & Installation Guide - All Models - English 5006079
Predelivery & Installation Guide - All Models - French 5006121
5
DECALS
5
4
EPC3669
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 350177 DECAL, "Johnson" Port & Stbd A 2 3 350179 DECAL, Stripe - Port - WHITE A 1
WHITE 3 351392 DECAL, Stripe - Port - GRAPHITE A 1
1 351390 DECAL, "Johnson" Port & Stbd A 2 4 350181 PLATE, Frame, front - WHITE A 1
GRAPHITE 4 351394 PLATE, Frame, front - GRAPHITE A 1
2 350180 DECAL, Stripe - Stbd - WHITE A 1 5 350182 PLATE, Rear decal - 25HP - WHITE 1
2 351393 DECAL, Stripe - Stbd - GRAPHITE A 1 5 351382 PLATE, Rear decal - 25HP - GRAPHITE 1
6
ENGINE COVER
2
10
15
22
3
11
12
17
7 14
7
13 8
5 1 16
4
9
EPC3267
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
25 TE, GTE
1 5005891 ENGINE COVER, GRAPHITE 1 8 335032 *FRAME, Front 1
IMPORTANT: When ordering "ENGINE COVER Assy" 9 316225 *SEAL, Engine cover 1
also order appropriate "HP" decal plate. 10 341523 *SOUND BLANKET, Top 1
1 5005001 ENGINE COVER, WHITE 1 11 341525 *SOUND BLANKET, Port 1
IMPORTANT: When ordering "ENGINE COVER Assy" 12 341526 *SOUND BLANKET, Front 1
also order appropriate "HP" decal plate. 13 341524 *SOUND BLANKET, Stbd. 1
2 322882 *TILT HANDLE 1 14 334528 *SCREW, Frame mounting, rear 4
3 330823 *SCREW, Tilt handle 2 15 202150 *WASHER, Tilt handle 2
4 207482 *HOOK, Engine cover, front 1 16 317223 *NUT, Push-on 4
5 329635 *HOOK, Engine cover, rear 1 17 335041 *FRAME, Rear 1
7 554355 *RIVET 5 22 378347 EMERGENCY ROPE 1
7
LOWER ENGINE COVER
20
EPC3268
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 433392 ENGINE COVER, Lower 1 16 316354 GROMMET 4
2 395910 *HANDLE & SHAFT Assy, Latch 1 17 203622 WASHER, Large 8
3 321863 *WASHER, Latch handle 1 18 335692 DECAL, Panel 1
4 313607 *FITTING, Lube 1 19 438793 FUEL CONNECTOR Assy 1
5 553766 *WAVE WASHER 1 20 343736 *SEAL, Fuel connector 1
6 321319 *LEVER, Latch, lower engine cover 1 21 336165 *SCREW, Fuel connector & grd. lead 1
7 328703 *WASHER, Handle screw 1 22 302406 SPACER 4
8 912127 *SCREW, Handle & shaft Assy 1 23 325868 BRACKET, Cover to exh. hsg., front 1
9 334983 *PLUG 2 24 908158 SCREW, Bracket 2
10 331370 *PLUG, Throttle cable 1 26 329241 WASHER, Small 4
11 336255 *GROMMET, Shift rod 1 27 320158 SEAL, Housing to cover 1
12 335343 *GROMMET, Throttle cable 1 28 334761 GROMMET 1
13 329240 SCREW 4 29 331634 GROMMET, Battery cable 1
14 304019 GROMMET, Control shaft 1 30 316487 RETAINER, Fuel hoses 1
15 325327 GROMMET, Actuator cam 1
8
CRANKSHAFT & PISTONS
EPC3277
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
25 TE, GTE
1 392621 PISTON, Standard 2 13 319662 *O-RING, Crankcase head 1
1 396576 PISTON & RING Assy, 0.030 in. O.S. 2 Included in Powerhead Gasket Set
2 396377 RING SET, Standard 2 14 554545 *O-RING, Crankcase head 1
2 396379 RING SET, 0.030 in. O.S. 2 Included in Powerhead Gasket Set
Included with 0.030 in. O.S. Piston Assembly 15 328603 SEAL 1
3 320954 WRIST PIN 2 Included in Powerhead Gasket Set
4 317831 RETAINING RING 4 16 393896 BEARING Assy, Needle 1
Included with 0.030 in. O.S. Piston Assembly 17 307480 KEY, Crankshaft 1
5 395627 BEARING, Wrist pin 2 18 331451 SLEEVE, Split 1
6 433509 CONNECTING ROD Assy 2 19 389613 RETAINER & NEEDLE, 1
7 308186 *SCREW, Rod cap 2 Center bearing
8 437088 BEARING Assy 2 20 435492 CRANKSHAFT Assy 1
9 328694 SCREW 3 21 305160 *RETAINING RING 1
11 435520 CRANKCASE HEAD & SEAL 1 22 330854 *ROLLER BEARING Assy 1
12 398051 *SEAL 1 23 338512 *SLEEVE 1
Included in Powerhead Gasket Set 24 338513 *O-RING, Sleeve to driveshaft 1
9
STEERING & SHIFT HANDLE
EPC3269
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 434094 STEERING HANDLE Assy 1 25 339271 CONNECTOR, Rod to actuator 1
2 397001 *HANDLE & RETAINER 1 26 328333 SCREW, Bracket to steering arm 2
3 332089 **RETAINER CLIP 1 27 345851 CONNECTOR, Throttle cable 1
4 334960 *SPIRAL PIN 1 28 330234 SPRING WASHER, Shift lever to brkt. 1
5 585133 IDLE STOP SWITCH KIT Assy 1 29 333774 CLIP, Ball & shell 1
6 510818 *TERMINAL, Ring 1 30 332947 CONNECTOR, Throttle cable 1
7 581656 *TERMINAL, Socket 1 31 329332 SCREW, Connector 1
8 398602 *CLIP & LANYARD Assy 1 32 335683 BALL JOINT 1
9 303715 WASHER, Ball joint 1 33 5000759 BRACKET, Shift & steering 1
10 333499 CLIP, Restart 1 34 304376 *WASHER, Handle to bracket 2
11 329063 SEAL, Steering handle 1 35 338872 *SLEEVE, Handle to bracket 1
12 339722 HELIX, Twist grip 2 36 316109 SCREW, Lever to bracket 1
13 336460 SLEEVE, Throttle cable 1 37 335282 SHIFT LEVER 1
14 324602 SCREW, Bracket 1 37 437502 SHIFT LEVER, Aluminum Opt. 1
15 329881 ROLLER, Helix to cable 2 38 335605 BUSHING 1
16 436216 TWIST GRIP & SLEEVE 1 39 309543 WASHER, Lever to bracket 1
17 5000581 THROTTLE CABLE Assy 1 40 335283 SHIFT ROD 1
18 329880 PIN, Guide to rollers 1 41 329241 WASHER, Shift rod to T-handle 2
19 329879 GUIDE 2 42 313022 LOCKNUT, Shift rod to lever 1
20 327944 PLATE, Throttle control 1 43 309485 NUT, Ball joint 1
21 336347 PLUG, Idle adjustment 1 44 339272 PIN, Connector 1
22 320107 TIE STRAP, Throttle cable tubing 1 45 124627 WASHER 1
23 336481 SCREW, Switch to handle 3 46 309485 NUT 1
24 584302 IDLE ADJUSTMENT Assy 1 47 333774 CLIP, Shift rod 1
10
IGNITION
EPC3272
25 TE, GTE
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 321341 NUT, Flywheel 1 32 512765 SLEEVE 1
2 585158 FLYWHEEL Assy 1 33 512753 CONNECTOR, 5-socket 1
3 582508 IGNITION COIL Assy 2 34 512743 RETAINER 1
4 329176 WASHER, Fiber, coil mounting 4 35 5000611 CHARGE COIL Assy 1
5 329241 WASHER, Coil mounting 4 36 581656 *TERMINAL, Socket 2
6 582365 LEAD Assy 2 37 584208 PLATE & SLEEVE Assy 1
7 581027 *COVER & TERMINAL, Spark plug 1 38 511460 SCREW, Ign. plate to retainer Assy 5
8 510231 **TERMINAL, Spring 1 39 396031 RETAINER & LINK Assy 1
9 580339 *COVER & TERMINAL, Coil 1 40 334750 CAM, Throttle control 1
10 510231 **SPRING 1 41 331036 SCREW, Throttle cam 2
11 328701 LOCK WASHER, Coil to ground 3 43 339359 RING, Pilot 1
12 328726 SCREW, Coil 4 44 323647 RING, Ignition plate to support 1
13 330151 CLAMPS, Leads to coil 1 45 582926 STATOR Assy 1
14 303212 SCREW, Clamp & cover 3 46 513833 *TUBING, Leads 1
15 511458 CLAMP, Leads to ign. plate Assy 1 47 510780 *TERMINAL, Ring 3
16 331626 COVER, Leads to ign. plate Assy 1 48 323692 WASHER, Thrust 1
17 337522 SCREW, Charge coil & stator mtg. 5 49 319682 SCREW, Sensor to plate 2
18 329241 WASHER, Power pack 2 50 328735 WASHER, Screw, sensor 2
19 329176 WASHER, Fiber, power pack 4 51 511949 TERMINAL BLOCK 1
20 335220 SCREW, Power pack 2 52 329182 SCREW, Terminal 4
21 585224 POWER PACK Assy 1 53 306644 SCREW, Terminal block mounting 2
22 512754 *CONNECTOR, 5-pin 1 54 581778 RECTIFIER Assy 1
23 511469 *TERMINAL, Pin 5 55 510780 *TERMINAL, Ring 4
24 512478 *COVER 2 56 510781 *SLEEVE 4
25 512256 *TERMINAL 2 57 312241 SCREW, Rectifier to bracket 1
26 512131 *RING TERMINAL 1 58 314576 SCREW, Rectifier mounting 1
27 316594 *TUBING 1 59 335813 COVER, Terminal block 1
28 514469 *TERMINAL, Pin 1 60 323693 WASHER, Ignition plate 4
29 513357 *CONNECTOR, Temp. switch 1 61 340868 SCREW, Ignition plate 4
30 583387 SENSOR ASSEMBLY 1 62 320107 TIE STRAP AR
31 581656 *TERMINAL, Socket 2
11
ELECTRIC STARTER & SOLENOID
EPC3271
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
586278 STARTER MOTOR Assy (Not shown) 1 15 331259 LOCK WASHER, Terminal 3
1 335857 *THRU BOLT PACKAGE 1 16 312299 SCREW, Cable clamp 1
2 585271 *ARMATURE Assy 1 17 586180 SOLENOID Assy 1
3 585268 *CAP Assy 1 18 311217 SLEEVE, Solenoid 1
4 586102 *DRIVE Assy 1 19 330112 CLAMP, Solenoid mounting 1
5 342721 **RING, Starter drive 1 20 328724 SCREW, Solenoid mounting 2
6 585265 *CAP Assy, Commutator 1 21 311349 NUT, Terminal 3
7 385952 **BRUSH & SPRING SET 1 22 304454 LOCK WASHER, Terminal 2
8 316743 ***BUSHING, Insulation 1 23 306556 NUT, Terminal 2
10 328741 ***NUT, Input stud 1 24 582996 BATTERY CABLE 1
11 316748 ***WASHER, Insulation 1 25 317000 CLAMP, Cable 1
13 386721 LEAD, Starter to solenoid 1 26 304847 SEAL, Starter bolt 2
14 322815 *COVER, Cable 2 27 335618 DECAL, Owner's instructions 1
12
CARBURETOR
25 TE, GTE
EPC3273
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5005486 CARBURETOR Assy (Not shown) 1 16 396521 *FLOAT VALVE & SEAT Assy A 1
1 317473 *ORIFICE PLUG, No. 30 1 17 301996 **WASHER A 1
2 304201 *LEAD SHOT 3 18 336842 **SPRING CLIP A 1
3 202310 *CORE PLUG A 1 19 382363 *FLOAT & ARM ASSEMBLY A 1
4 307542 *CORE PLUG A 1 20 343512 *GASKET, Nozzle A 1
5 313973 *NUT, Push A 1 21 439368 *FLOAT CHAMBER 1
6 324064 *SCREW, Throttle lever 1 22 331567 *ORIFICE PLUG, No. 51D 1
7 328735 *WASHER, Screw, throttle lever 1 23 334746 *O-RING, Screw plug A 1
8 303701 *LOCK WASHER, Screw, throttle lever 1 24 333430 *SCREW, Float bowl to carburetor 4
9 302661 *HINGE PIN, Float A 1 25 344275 *FITTING, Float bowl 1
10 334746 *O-RING, Adapter to carb. body A 1 26 327706 *NIPPLE, Primer 1
11 335564 *ADAPTER, Needle valve 1 27 325092 GASKET, Carburetor to manifold A 1
12 332576 *SPRING, Needle valve 1 28 316355 NUT, Carburetor mounting 2
13 334746 *O-RING, Needle valve A 1 29 313329 RETAINER, Link to carburetor 1
14 335015 *NEEDLE VALVE, Slow speed adj. 1 30 396701 CARBURETOR REPAIR KIT 1
15 338880 *GASKET, Float bowl A 1
13
FUEL PUMP
EPC3274
16
PRIMER SYSTEM
EPC3275
14
INTAKE MANIFOLD
2A
EPC3276
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
25 TE, GTE
1 396790 MANIFOLD, Intake 1 12 321479 GASKET, Plate to crankcase 1
2 326260 GASKET, Manifold 1 (Included in Powerhead Gasket Set)
(Included in Powerhead Gasket Set) 13 331449 PIN, Cam follower 1
2A 437712 LEAF PLATE ASSEMBLY 1 14 315101 BUSHING, Follower pin 2
3 324318 *PLATE, Leaf 1 15 313329 RETAINER, Link to cam follower 1
4 342054 *LEAF VALVE 2 16 396154 CAM FOLLOWER 1
5 336752 *STOP, Leaf 2 17 305232 ROLLER, Cam follower 1
6 301858 *SCREW, Leaf to plate 2 18 307529 O-RING, Roller to cam follower 1
7 306546 *LOCK WASHER, Leaf screw 2 19 320157 SPRING, Cam follower 1
8 306556 *NUT, Leaf screw 2 20 330227 LINK, Carburetor to cam follower 1
9 309466 *VALVE, Drain 1 21 304294 SCREW, Manifold to crankcase 1
10 332612 *SCREW, Valve 1 22 303459 SCREW, Manifold to crankcase 7
11 307609 SCREW, Plate to crankcase 1
15
CYLINDER & CRANKCASE
16
CYLINDER & CRANKCASE
EPC3278
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 435942 CYLINDER & CRANKCASE Assy 1 51 328051 SPRING, Pressure relief 1
2 331450 *DOWEL, Bearing 1 52 300646 SCREW, Cylinder head cover 11
3 308354 *STUD, Starter bracket 1 53 303398 SCREW, Bracket 1
4 305070 *TAPER PIN 1 54 302290 LOCK WASHER, Starter bracket 2
5 308353 *STUD 2 55 320523 BEARING CLAMP 2
6 385111 *CHECK VALVE 1 56 304454 WASHER, Bracket 2
7 305344 *SCREEN 1 57 307841 SLEEVE, Control lever 1
8 335602 *DEFLECTOR, Water passage 1 58 304222 COLLAR 1
9 335603 *DEFLECTOR, Water passage 2 59 307565 PIN, Rod, pivot pin 2
10 318622 *SCREW, Cylinder to crankcase 6 60 330151 CLAMP, Ovbd. indicator. hose & leads 1
12 328932 *NIPPLE, Recirculation hose 2 61 5000015 TEMPERATURE SWITCH 1
13 335635 CYLINDER HEAD Assy 1 62 581656 *TERMINAL, Socket 1
14 335762 SCREW, Spark adjustment 1 63 513356 *CONNECTOR, 1-socket 1
15 329241 WASHER, Bracket 2 64 329241 WASHER, Starter mounting bracket 1
16 5005440 THERMOSTAT New 1 65 551953 WASHER, Pivot pin 1
17 329319 GASKET, Thermostat A 1 66 316368 SPRING 1
18 329419 GASKET, Cylinder head A 1 67 320156 ROD, Throttle control 1
19 305027 SCREW, Cylinder head 10 68 320786 PIVOT PIN 2
20 391465 EXHAUST COVER, Outer 1 69 304221 SCREW, Collar to throttle control rod 1
21 326712 *NIPPLE, Overboard indicator 1 70 303398 SCREW, Throttle control lever brkt. 2
22 324323 GASKET, Outer exhaust cover A 1 71 319661 GASKET, Bypass cover A 1
23 306418 SCREW, Exhaust cover 11 72 300646 SCREW, Bypass cover 6
24 HOSE, Upper to lower crankcase, 1 73 326264 GASKET, Inner exhaust cover A 1
12 in. (305mm) 74 324813 SCREW, Starter bracket, port 1
(Cut to length from P/N 772568.) 75 327443 SCREW, Str lockout & neutral str lever 1
25 584472 GROUND LEAD Assy 1 76 122147 SCREW, Bracket mounting 1
26 302290 LOCK WASHER, Electrical bracket 1 77 325589 LEVER, Starter lockout 1
27 502180 SPARK PLUG, Champion QL77JC4 2 78 325326 BRACKET, Safety switch Assy 1
28 325340 BRACKET, Starboard 1 79 335326 LINK, Actuator cam 1
25 TE, GTE
29 308742 SCREW, Cover, thermostat boss 3 80 303715 WASHER, Link to shift act. cam 2
30 314979 SCREW, Cylinder to crankcase 8 81 328703 WASHER, Ground strap 1
31 438076 LEVER & PIN Assy, Throttle 1 82 120590 WASHER, Screw, starter lockout 1
32 328741 NUT, Spark adjustment 1 83 325586 RETAINER, Spring, neutral detent 1
33 305831 SHIM 2 84 325332 PLUNGER, Neutral start 1
34 331036 SCREW, Bearing clamp 4 85 325584 SPRING, Neutral start plunger 2
35 331448 BRACKET, Throttle lever 1 86 396163 LEVER & ROLLER Assy, Neutral str 1
36 331919 BEARING CLAMP, Lever, lower 1 87 328701 LOCK WASHER, Double-ended bolt 2
37 331918 BEARING, Lever, lower 1 88 311344 BOLT, Double ended 1
38 439912 BYPASS COVER Assy 1 89 328740 NUT, Cable ground 1
39 303049 COTTER PIN 4 91 386056 NEUTRAL START SWITCH Assy 1
40 320107 TIE STRAP, Hose 2 92 303851 *WASHER 2
41 326263 EXHAUST COVER, Inner 1 93 307506 *SCREW, Switch to bracket 2
42 HOSE, Wtr ind,16 in. (406mm) 1 94 325994 NUT, Switch to bracket 2
(Cut to length from P/N 203909.) 95 325600 GROUND STRAP, Safety switch 1
43 332203 SCREW, Bypass cover 3 96 331446 BRACKET, Idle stop 1
44 121731 NUT, Starter bracket, port 1 97 203688 NUT, Idle stop 1
45 333929 BRACKET, Port 1 98 303398 SCREW, Bracket 2
46 327673 COVER, Cylinder head 1 99 308038 SCREW, Idle stop 1
47 318178 SCREW, Starter bracket, port 1 100 314416 BUMPER, Spark adjustment screw 1
48 320524 BEARING, Control lever, upper 1 101 328701 LOCK WASHER, Ground strap 1
49 327674 GASKET, Cylinder head cover A 1 102 512741 RETAINER, Temp. switch 1
50 121731 NUT, Starter bracket, Stbd. 2 103 433941 POWERHEAD GASKET SET 1
17
MIDSECTION
18
MIDSECTION
EPC3279
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 436192 EXHAUST HOUSING Assy - 15" 1 52 398001 *REPLACEMENT HANDLE Assy 2
1 436193 EXHAUST HOUSING Assy - 20" 1 53 342535 STERN BRACKET, Port 1
2 341427 *GASKET, Cover to exhaust housing 1 54 319108 SCREW, Bell crank, reverse lock 1
3 341426 *COVER, Exhaust relief 1 55 319695 BELL CRANK 1
4 305863 *WASHER, Screw, cover 3 56 322945 PIN, Shallow water drive 1
5 334522 *SCREW, Cover, upper 2 57 333774 CLIP, Shallow water drive 1
6 324815 *STUD 2 58 309967 BUSHING, Pilot shaft, lower 1
7 334521 SCREW, Cover, lower 1 59 301917 O-RING, Pilot shaft, lower 1
8 330621 GASKET, Powerhead to lower unit 1 60 309966 WASHER, Thrust 1
9 342422 SCREW, Inner exhaust tube 6 61 319696 ROD, Reverse lock release 1
10 336258 EXHAUST TUBE, Inner 1 62 388661 CAM & SHAFT Assy, Tilt lock 1
11 325974 MOUNT, Rubber, upper side 2 63 397736 FRICTION BLOCK Assy 1
12 329217 SCREW, Upper side mount 4 64 332662 *FRICTION BLOCK 1
13 335430 BRACKET, Steering 1 65 321531 *SCREW, Friction adjustment 1
14 325975 MOUNT, Rubber, lower side 2 66 332663 *UPPER LINER 1
15 316355 NUT, Stud 2 67 319787 BUSHING, Tilt tube 2
16 324816 SCREW, Housing to cyl. & crankcase 4 68 319227 SCREW, Knob to tilt lock lever 1
17 323109 HOUSING, Lower mount, Stbd. 1 69 908158 SCREW, Tie bar 2
18 309942 SCREW, Lower front mount 2 70 322947 PIN, Reverse lock link to bracket 2
19 303886 WASHER 4 71 328048 KNOB, Tilt lock 1
20 321469 MOUNT, Rubber, lower front 1 72 551113 SPRING, Steering friction adjustment 1
21 302497 GROMMET, Water tube 1 73 313838 NUT, Tilt lock pin 2
22 309942 SCREW, Mount to housing 2 74 322949 LINK, Reverse lock 1
23 304144 LOCK WASHER 2 75 303887 WASHER, Link pins 2
24 323108 HOUSING, Lower mount, port 1 76 322950 LEVER, Reverse lock 1
25 342540 SCREW, Mount housing 2 77 315078 SPRING, Reverse lock 2
26 303884 WASHER 4 78 338657 LINK, Shallow water drive 1
27 303889 NUT, Mounts to exh. hsg. & str. brkt. 6 79 329648 PILOT SHAFT, Steering bracket 1
28 331812 MOUNT, Rubber, upper front 1 80 323158 BRACKET, Swivel 1
29 302504 PIN, Shift rod to lever 1 81 317624 SCREW, Bracket, to pilot shaft 4
25 TE, GTE
30 305650 COTTER PIN, Shift lever to pin 1 83 313607 FITTING, Lube, tilt tube & lock 4
31 308017 SCREW, Shift rod 1 84 334427 SCREW, Stern bracket to transom 4
32 304380 SPRING WASHER 1 85 310702 NUT 4
33 319537 CLIP, Shift rod lever 1 86 315776 WASHER 2
34 322092 LEVER, Shift rod 1 87 321511 TILT TUBE, Stern bracket 1
35 303775 WASHER, Lever to housing 2 88 335554 LOCKNUT, Tilt tube, port & Stbd. 2
36 325540 SHIFT ROD, Upper - 15" 1 90 317894 CAP, Tilt tube 2
36 325541 SHIFT ROD, Upper - 20" 1 92 319694 SPRING, Tilt lock 1
37 203688 NUT, Adjustment screw 2 93 319693 BUSHING, Tilt lock 2
38 394574 ADJUSTMENT LEVER & SHAFT Assy 1 94 319692 PIN, Tilt lock 2
39 324660 O-RING, Lever shaft 2 95 388662 LEVER & SHAFT Assy, Tilt lock 1
40 328703 WASHER, Screw, cam to lever 2 96 436387 TILT PIN 1
41 335342 ACTUATOR CAM, Shift 1 97 437875 LOCK Assy, Tilt, Stbd. 1
42 313607 FITTING, Lube, shift shaft 1 98 326943 PIN, Link to locking lever 1
43 317581 SCREW, Actuator cam to adj. lever 2 99 333774 CLIP, Pin, rev. lock link to locking lever 1
44 315786 RETAINER, Shift shaft 1 100 333774 CLIP, Pin, rev. lock link to bracket 2
45 342908 SHIELD, Tilt tube 1 101 313607 FITTING, Lube, swivel bracket 1
47 326071 BUMPER, Mount housing 1 102 437876 LOCK Assy, Tilt, port 1
48 342536 STERN BRACKET, Stbd. 1 103 319697 SPRING, Reverse lock 1
49 433675 CLAMP SCREW Assy, Aluminum 2 104 322946 SPRING, Shallow water drive 1
49 391421 CLAMP SCREW Assy, Stainless Opt. 2 105 351247 TIE BAR, Stern brackets 1
50 337017 *PLATE, Swivel 1 106 319699 WASHER 2
51 321922 *SCREW, Shoulder 1
19
GEARCASE
20
GEARCASE
EPC3280
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5005697 GEARCASE Assy, (Less driveshaft) 1 49 331465 NUT, Shift rod connector 1
(Not shown) 50 351148 DRIVESHAFT - 15" 1
1 433428 *BEARING HOUSING & SEAL 1 51 395289 IMPELLER Assy & KEY B 1
2 321453 **SEAL, Propeller shaft A 2 52 344470 *KEY, Impeller B 1
3 437288 **BEARING Assy, Propeller shaft 2 53 301250 LOCK WASHER, Exh. hsg. to stud 1
4 328311 *CRADLE, Clutch dog 1 54 306422 NUT, Stud 1
5 319743 *SCREW, Prop. shaft bearing hsg. 2 55 328725 SCREW, Impeller housing B 6
6 332584 **WASHER, Seal ring A 1 56 393632 HOUSING, Impeller B 1
7 327655 *GEAR, Reverse 1 57 328754 *BUSHING, Impeller housing 1
8 439143 *PROPELLER SHAFT 1 58 319785 BUSHING, Stud 1
9 327070 *SPRING, Detent, propeller shaft 1 59 325537 GASKET, Plate to gearcase A,B 1
10 316506 *BALL, Detent, propeller shaft 2 60 328753 SEAL, Impeller hsg. to plate A,B 1
11 337020 *SHIFTER, Clutch dog 1 61 328773 CUP, Impeller housing, chrome Opt. 1
12 390023 *YOKE AND CONNECTOR Assy 1 61 328751 CUP, Impeller housing B 1
13 308376 *PIVOT PIN, Shifter lever 1 64 326692 SPACER, Impeller housing - 15" 1
14 332584 *WASHER, Seal ring, pivot pin A 1 66 325624 CONNECTOR, Shift rod 1
15 386186 *ROLLER BEARING, Forward gear 1 70 302497 GROMMET, Water tube, lower B 1
16 351147 *GEAR, Pinion, driveshaft 1 71 395339 WATER TUBE & WASHER - 15" 1
17 307551 *SCREW A 2 72 330658 *WASHER 1
18 311598 **WASHER 1 73 325625 KEEPER, Shift rod, upper to lower 2
19 303049 *COTTER PIN, Shifter lever 1 76 328333 SCREW, Gearcase to housing 4
20 330441 *THRUST WASHER, Lower 1 79 311338 O-RING A,B 2
21 327716 *THRUST WASHER, Upper 1 80 301877 O-RING, Shift rod B 1
22 388027 *THRUST BEARING, Pinion 1 81 554545 O-RING, Cup to impeller hsg. A,B 1
23 434030 *GEARCASE 1 82 328772 PLATE, Impeller housing, chrome Opt. 1
24 332261 **SEAL, Oil, driveshaft, upper A 1 82 328755 PLATE, Impeller housing B 1
25 320173 **STUD 1 83 331479 SHIFT ROD, Lower 1
26 326361 **BUSHING, Shift rod, lower 1 396707 EXTENSION KIT Assy (Not shown) Opt. 1
27 325539 **SCREW, Screen to gearcase 2 325541 *SHIFT ROD, Upper - 20" (Not shown) 1
28 321738 **WASHER, Shift rod bushing A 1 84 351149 *DRIVESHAFT - 20" 1
29 437288 **BEARING Assy, pinion 2 85 306470 *LOCK WASHER Opt. 1
30 336206 **SCREEN, Intake 2 86 306422 *NUT Opt. 1
25 TE, GTE
30 336202 **SCREEN, HD weed less Opt. 2 87 319785 *BUSHING Opt. 1
31 303347 **O-RING, Scraper A 1 88 326693 *SPACER, Impeller housing - 20" 1
32 322018 **HOUSING, Bearing 1 89 395340 *WATER TUBE & WASHER - 20" 1
33 386473 **BEARING Assy 1 90 330658 **WASHER 1
34 301877 **O-RING, Shift rod A 1 91 392967 *EXTENSION, STUD & Opt. 1
35 321928 **RETAINER, Oil, , lower A 1 SCREW Assy
36 329217 **SCREW, Trim tab 1 92 339823 **SCREW, Gearcase to housing Opt. 4
37 336203 **TRIM TAB 1 93 320173 **STUD, Gearcase extension Opt. 1
38 434029 **ANODE KIT Assy 1 94 311338 *O-RING A,B 2
39 333677 ***SCREW, Anode mounting 1 325975 *MOUNT, Rubber, lower - 20" (Not shown) 2
40 304454 ***LOCK WASHER 1 325974 *MOUNT, Rubber, upper - 20" (Not shown) 2
41 319684 *THRUST WASHER 1 330621 *GASKET, Pwrhead base (Not shown) Opt. 1
42 337019 *LEVER, Shifter 1 95 393630 WATER PUMP REPAIR KIT 1
43 392475 *GEAR & BUSHING Assy, Forward 1 (Includes impeller housing)
44 302504 *PIN, Yoke & conn. to shifter lever 1 96 394415 CHROME CUP & PLATE KIT Opt. 1
45 319635 *BUSHING, Reverse gear 1 97 396351 GEARCASE SEAL KIT 1
46 319747 *RETAINING RING 1
47 319746 *RETAINER PLATE, Housing 1
48 338518 *O-RING, Bearing housing A 1
21
FUEL TANK - 6 GALLON - (ACCESSORY)
EPC3265
22
START SWITCH & CABLES
EPC3270
25 TE, GTE
7 328773 **CUP 1
8 339720 *IMPELLER HOUSING 1 7
9 340811 *GROMMET 1 2
10 342370 *SEAL 1
11 325289 *IMPELLER & KEY Assy. 1 11
12 344470 **KEY 1
13 554545 *O-RING 1 12
23
PROPELLERS & HARDWARE - (ACCESSORY)
EPC3840
Right Hand Propeller Converging
Material Blades Design Prop Size
Propeller Hub Ring
11 x 9 386317
3
10 1/2 x 11 175190
4 10 1/2 x 12 176424
Aluminum Std. 10 x 13 177185 386638 332542
3 10 1/2 x 14 176425
10 x 15 390380
4 10 1/2 x 16 176426
10 1/2 x 11 390728
10 x 13 390729
Stainless Steel 3 SST 392881 N/A
10 x 15 390730
10 x 17 390731
Prop Hardware
Thrust Washer 335420
*Propeller Nut Kit 175268
*Nut 319891
*Cotter Pin 320785
*Spacer 323943
Spacer reference information
Material - Plastic composite
Splines - 14
Approximate O.D. - 1 3/8 in.
Approximate Shaft Dia. - 21/32 in.
Converging Ring
Nut
Cotter
Pin Spacer
Propeller
Aluminum
Hub
Propeller
Thrust
Washer
SST Propeller
24
REMOTE ELECTRIC START HARNESS KIT - (ACCESSORY)
5
8 43
2 7
4
6 15
1
14
10 17 18
3 9 12
19 16
20 25
21 41
27
28 13
22 26 11
40
32 37
36
23 29
38
30
24
39
35
42
33 34
31
25 TE, GTE
EPC3353
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
174973 REMOTE ELEC. START, Harness kit 1 21 437233 *PRIMER SOLENOID ASSEMBLY 1
Not Shown 22 327227 *CAP, Primer solenoid outlet 1
1 327121 *GROMMET 1 23 330357 *SCREW PLUG, Carburetor 1
2 319358 *SCREW, Clamp to cover 2 24 303630 *WASHER, Screw plug 1
3 325972 *CABLE CLAMP 1 25 313537 *TEE 1
4 *HOSE, Primer solenoid to fuel tee, 1 26 126268 *BRACKET, Solenoid mounting 1
Cut to Length from 327228 27 328907 *CLAMP, Primer solenoid mtg. 1
9 1/4 in. (244mm) 28 908045 *SCREW, Solenoid to bracket 2
5 320107 *TIE STRAP 4 29 311505 *LOCKOUT, Solenoid to bracket 2
6 317893 *TIE STRAP 4 30 304494 *CLAMP 4
7 124732 *PLUG, Engine cover, small 1 31 305009 *SCREW 4
8 320978 *PLUG, Engine cover, large 1 32 173732 *CABLE ASSEMBLY, Instrument 1
9 511618 *RETAINER, Connector, 2-pin 1 33 204139 **TERMINAL, Ring 1
10 321077 *RETAINER, Fuse holder 1 34 327166 **TERMINAL, Ring 4
11 315182 *CLAMP, Cables 1 35 389269 *CABLE ASSEMBLY, Engine 1
12 393301 *SWITCH & KEY ASSEMBLY 1 36 204034 *TERMINAL, Slip-on 1
13 322693 **IGNITION KEY BLANK 1 37 204036 *TERMINAL, Ring 3
14 332179 *PUSH KNOB KEY 1 38 204053 *TERMINAL, Ring 1
15 125312 *BEZEL, Ignition/choke switch 1 39 308294 *TERMINAL, Ring 1
16 125308 *SCREW, Bezel mounting 2 40 510780 *TERMINAL, Ring 1
17 513357 *CONNECTOR, 1-pin receptacle 1 41 510884 *FUSE, 20 Amp. 1
18 513356 *CONNECTOR, 1-socket plug 1 42 511469 *TERMINAL, Pin 1
19 306488 *LOCK WASHER, Solenoid ground 1 43 306559 *SCREW, Ignition switch 5
20 329182 *SCREW, Ground terminal 1
25
REMOTE CONTROL ADAPTER KIT - (ACCESSORY)
EPC3422
1 7
Ref P/N Name of Part Qty
433720 REMOTE CONTROL ADAPTER KIT 1
5 Not Shown
2 1 327805 *NUT, Shorting switch 1
2 326048 *MOUNTING RING 1
3 3 583930 *SHORTING SWITCH 1
4 510818 **TERMINAL, Ring 1
4 6 5 581656 **TERMINAL, Socket 1
12
28 6 391306 **COVER & CONTACT Assy., SWITCH 1
9 11 7 333093 *RETAINER, Shorting switch 1
13 30 8 331460 *LOCK BRACKET, Throttle 1
10 9 908158 *SCREW, Lock bracket 2
25 10 123140 *RETAINER CLIP 1
8 11 331446 *IDLE STOP BRACKET 1
20 12 308038 *SCREW, Idle stop 1
16
13 339250 *SPRING, Throttle cable bracket 1
14 327163 *SPACER, Shift lever 1
392563 *SHIFT LEVER Assy. (Not shown) 1
23 15 325358 **SHIFT LEVER 1
29 17 21 16 313022 **LOCKNUT, Double-ended bolt 1
17 327675 **BOLT, Double-ended 1
18 24 18 327725 **WASHER, Bolt to shift lever 1
19 328266 **WASHER, Bolt to shift lever 1
20 328737 *WASHER, Cable to shift lever 1
27 21 328064 *NUT, Cable to shift lever 1
14 15 19 19 26 22 328230 *SCREW, Shift lever 2
23 332637 *ANCHOR BLOCK 1
24 123317 *SCREW, Anchor block mounting 2
25 313022 *LOCKNUT, Screw, anchor block mtg. 2
26 332638 *SCREW, Cable to anchor block 1
27 121470 *LOCKNUT, Screw, anchor block 1
28 335344 *PLUG, Throttle cable hole 1
29 335527 *PLUG, Primer pump hole 1
30 203688 *NUT, Idle stop screw 1
10
26
STEERING CONNECTOR KIT - CABLE PULLEY - (ACCESSORY)
EPC3433
Ref P/N Name of Part Qty
173047 STEERING KIT, Pulley (Not Shown) 1
1 123012 *BRACKET, Rope steering 1
2 304411 *LINK, Repair 2
3 976366 *PULLEY Assy. 2
4 123018 *SCREW, Bracket 2
5 313838 *NUT, Bracket to steering arm 2
25 TE, GTE
EPC3447
Ref P/N Name of Part Qty
173209 STEERING BOLT & CLEVIS KIT 1
Not shown
1 122840 *NUT, Pivot 1
2 122841 *SPACER, Pivot 1
3 344327 *BOLT, Steering connector 1
4 315077 *LOCKNUT, Clevis to cable screw 2
5 303884 *WASHER, Screw 1
6 121414 *SCREW, Clevis to steering case 1
7 123028 *CLEVIS, Steering cable 1
27
28
29
25 TE, GTE
2005
Parts Catalog
*5006023*