Chemicals: Mixing

Solutions for Your TOUGHEST
MIXING Applications in
CHEMICALS
Production of
Automotive Polishes
THE FIRST NAME IN HIGH SHEAR MIXERS

Production of Automotive Polishes
Automotive polishes are traditionally solvent based emulsions consisting of petroleum
distillates, waxes and surfactants, produced in paste and liquid forms.
Some formulations contain cutting agents such as silicon dioxide. “Solvent-free” water-
based emulsions are becoming more common due to technological advances and
health and safety legislation.
The Process
The manufacturing process varies according to the formulation and ingredients used
and whether the product is an oil in wax emulsion or wax in oil emulsion. A typical
manufacturing process would be as follows:
• The wax is heated to melting point and thoroughly liquefied.

• Surfactants and other ingredients are dispersed into the solvent.
• The solvent and wax phases are emulsified together.
• Abrasive materials, if used, are added last to minimize wear to mechanical parts.
• The emulsion is cooled and the small suspended wax particles solidify forming the
desired finished texture of the product.
The Problem
Using conventional mixers and agitators, a number of problems can be encountered
during production:
• Long processing times are required to fully disperse powdered ingredients.

• Conventional agitators cannot easily break down agglomerates.
• Dispersion of abrasive materials into the emulsion leads to severe wear on wetted
parts.
• A stable emulsion cannot be formed by simple agitation, causing unpredictable
finished product texture and inconsistent product quality.
The Solution
Intermediate stages of production can be eliminated, product quality and consistency
improved and processing times dramatically reduced by using a Silverson High Shear
mixer. Operation is as follows:
Stage 1
The vessel is charged with solvent. The mixer is started
and the solid/powdered ingredients are then added. The
powerful suction created by the high speed rotation of the
rotor blades draws both liquid and solid ingredients into the
workhead where they are rapidly dispersed.
Stage 2
Once the powdered ingredients have been fully dispersed
the melted, liquid wax is added, drawn into the workhead
and expelled through the stator, progressively reducing
globule size. A stable emulsion is rapidly obtained.
Stage 3
Abrasive materials, if used, are added to the emulsion last.
In a short mixing cycle the material passes through the
workhead many times, becoming rapidly dispersed. This
increased efficiency of dispersion reduces the potential of
wear to mechanical parts.
The Advantages
• Stable emulsion.
• Fine dispersion results in improved product quality and stability.
• Agglomerate-free mix.
• Consistent product quality and repeatability.
• Shorter processing times reduce wear to mechanical parts.
• Hard tipped rotors and hard surfaced shafts are available as optional extras where
abrasive materials are processed.
The batch size, formulation and viscosity of the end product dictates which machine
from the Silverson product range is best suited to individual processing requirements:
High Shear Batch Mixers
• Suitable for batch sizes up to 400 US gallons

• Can be used on mobile floor stands
• Sealed units available
Abramix RBX Batch Mixers
• Designed for working with abrasives and cutting

agents such as silicon dioxide
• No immersed bearing or bush
• Hard tipped rotor blades, heavy duty shaft
• Minimum maintenance
• These units offer all the advantages of standard
Silverson Batch mixers
High Shear In-Line Mixers
• Ideal for larger batches

• Aeration free
• Easily retrofitted to existing plant
• Self-pumping
• Can be used to discharge vessel
• High Viscosity models available
High Shear Bottom Entry Mixers
• Normally used in conjunction with an anchor

stirrer/scraper
• Suitable for products that increase in viscosity
or solidify on cooling
For more information click here to go to www.silverson.com

Silverson Machines, Inc. 355 Chestnut Street, East Longmeadow, MA 01028
Ph: (413) 525-4825 [email protected]
Information contained in this report is believed to be correct and is included as a guide
only. No warranty is expressed or implied as to fitness for use or freedom from patents. Issue No. 25CA4
Silverson Machines reserve the right to change product specification without notice.

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Solutions for Your TOUGHEST

THE FIRST NAME IN HIGH SHEAR MIXERS

• The wax is heated to melting point and thoroughly liquefied.

• Long processing times are required to fully disperse powdered ingredients.

High Shear Batch Mixers

• Suitable for batch sizes up to 400 US gallons

Abramix RBX Batch Mixers

• Designed for working with abrasives and cutting

High Shear In-Line Mixers

• Ideal for larger batches

High Shear Bottom Entry Mixers

• Normally used in conjunction with an anchor

For more information click here to go to www.silverson.com

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