PVC | REGULATION

PHOTO: EUROCELL

PVC industry stands by

its recycling record
Europe’s PVC sector has made huge progress in recycling since
2000, and companies are continuing their commitment – though
legacy additives remain a regulatory problem. By David Eldridge
In a time of increased public, political and regula- Forum and, of course, through direct contact with Main image:
tory pressure on plastics waste, the success of PVC its members in the PVC industry, and with European Around
recycling in Europe shows what can be achieved by Commission officials and wider stakeholders. 300,000 tonnes
focused plastics recycling programmes. of PVC window
From a standing start, the first PVC industry Louder voice profiles were
Voluntary Commitment, Vinyl 2010, reached a level VinylPlus is also attempting to make its voice heard recycled in
of 260,000 tonnes of recycled PVC in 2010, when it online through political news websites to commu- Europe in 2017,
was superseded by VinylPlus, the second pro- nicate what the programme has achieved and the says VinylPlus
gramme which achieved a level of nearly 640,000 ongoing initiatives it is a part of. In a sponsored
tonnes in 2017. Yet, such achievements can go article published on the Politico news site, Brigitte
unnoticed by politicians caught up in a storm of Dero, general manager at VinylPlus, wrote: “We
condemnation, as the case has been with plastics have been following the evolving EU debate on
waste recently. One of the features of the EU’s plastics with keen interest. The vote by MEPs in
Strategy for Plastics last year was a call for voluntary Strasbourg on single-use plastics is the latest
pledges from stakeholders to boost the uptake of chapter in what is likely to be a long story, and we
recycled plastics. The response from VinylPlus was are also playing our part in it. The Parliament report
to ratchet up its existing goal of recycling 800,000 stated that: ‘Joint and coordinated actions by all
tonnes of PVC waste by 2020 to a new commitment stakeholders across the entire value chain, includ-
to recycle 900,000 tonnes per year by 2025, and ing consumers, are necessary in order to succeed
beyond that, 1m tonnes per year by 2030. and achieve an outcome that is advantageous for
The VinylPlus programme is communicated in an the economy, the environment, the climate and
annual Progress Report, through its Sustainability health.’ We could not agree more.” �
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REGULATION | PVC

Right: How likely is PVC to come under renewed attack

PHOTO: REWINDO
Recycling of from legislators due to the current alarm about
PVC windows waste plastics, particularly in the marine environ-
at Askren ment? Dero said: “Waste plastics in the marine litter
Manor, near (and land) environment is a challenge for all
Schweinfurt, plastics, and not specifically for PVC. As PVC is
Germany essentially used in long life applications such as
building and construction, the issue is rather less
acute for PVC than for plastics whose main market
is packaging. PVC producers are however taking
the matter seriously, among others by signing up to
the ‘Operation Clean Sweep’ [initiative to prevent
polymer pellet, flake and powder loss].”

Detailed picture loop. We promote pioneering innovation in the use,

The VinylPlus Progress Report presents a detailed production and re-use of PVC, including RecoMed,
picture of achievements. A breakdown of the an award-winning scheme to recycle selected PVC
639,648 tonnes recycled in 2017 shows the contri- medical devices, and a project on the re-use of PVC
butions from schemes run by EuPC sector groups building products in urban agriculture in Denmark.”
and sectoral associations, and by the industry-wide
Recovinyl scheme, which target recycling of vinyls Medical scheme
from window profiles, pipes and fittings, cables, RecoMed is a UK project run by the British Plastics
rigid and flexible films, flooring and coated fabrics. Federation and Axion Consulting to collect and
Figures for 2018, which are due to be released recycle uncontaminated PVC medical products
this month, will be reported in the next issue of the from hospitals. From its launch in 2014 to 2017,
magazine. RecoMed collected and recycled 5,556 kg of PVC
“The amounts of recycled PVC continue to grow waste (including 3,000 kg just in 2017), equal to
year after year, which shows that both the about 177,910 sets of oxygen masks and tubing.
150 PVC recyclers and the many converters using PVC medical products are a relatively new target
recycled PVC, especially in the pipes and profiles area for recycling, but even in an established area
sector, are making good progress. We have already like window profiles the potential for recycling
recycled 4.2 million tonnes of PVC since 2000, and continues to expand. The Hybrid Project, launched
our recycling has risen steadily over the years,” said by EPPA (European PVC Window Profile and
Dero. Related Building Products Association) in 2016,
But the commitment of VinylPlus goes further aims to classify the recyclability of PVC hybrid
than the headline recycling figures. She said: “We profiles. “It assessed that while post-industrial
encourage investment in the recycling sector and hybrid waste is easily recognised, it is often quite
collection systems, so we can do more to close the complex to identify hybrid materials in post-con-
sumer waste. The project will continue in 2018 with
a focus on post-consumer waste, to determine how
to facilitate the identification and design of hybrid
PVC profiles,” said VinylPlus in its Progress Report.
Germany’s Rewindo scheme for collecting and
recycling used PVC windows and doors is responsi-
ble for some large-scale projects in the country.
One of the largest recent projects has been at
Askren Manor, west of Schweinfurt, where a former
US army settlement is being demolished in order
for the site to be redeveloped. At the 28-hectare
site, there are 34 three-storey residential blocks
and 13 semi-detached houses, which yield approxi-
mately 2,500 PVC windows for collection. These
used windows are being recycled by Dekura at its
PVC recycled within the Vinyl 2010 and VinylPlus frameworks
plant in Höxter and the recycled PVC is used again
Source: VinylPlus
in window manufacture. �
32 PIPE & PROFILE EXTRUSION | May 2019 www.pipeandprofile.com
 PVC | REGULATION

Legacy concerns that all PVC articles need to be optimised for and
A major issue for PVC recycling is legacy additives: managed within a controlled-loop system in order
the presence in PVC recyclate of additives such as to align with the principles of sustainability advo-
stabilisers based on heavy metals. VinylPlus cated by The Natural Step. A closer look at man-
co-ordinated programmes in which the PVC agement options for rigid PVC waste from window
industry phased out cadmium and lead stabilisers, profiles and pipes suggests that legacy additives
but they remain in the waste PVC that enters the are not likely to ‘leak out’ from recycled materials,
recycling stream. This has led to a clash between and the reuse of this waste stream is preferable to
the EU’s circular economy goals and the manage- the alternative disposal routes assessed.” It added
ment of restricted substances under the Reach that “so long as safe handling and ongoing
directive and administered by the European VinylPlus commitments to achieving controlled-
Chemical Agency (ECHA). The ECHA proposed a loop management of PVC remain in place, it is
threshold of 0.1% lead content for articles not likely that the concentration of legacy additives will
containing recycled PVC, and for some construc- continue to decline in the material flow as newer
tion applications there would be a 15-year deroga- PVC formulations enter the recycling stream”.
tion with a higher limit of lead content for articles
using PVC recyclate. VinylPlus submitted comments Commission strategy
and information to ECHA, including the results of The European Commission recognised the
independent studies into safe levels of lead difficulty of legacy substances in its Plastics
stabilisers in rigid PVC. The ECHA’s Committees for Strategy announced last year and dedicated a
Risk Assessment and Socio-Economic Analysis section to the issue in its announcement. It said:
(SEAC) assessed the information from all stakehold- “The issue of legacy substances will continue to
ers and held a public consultation on the SEAC constitute a barrier to the circular economy and,
draft opinion earlier this year. therefore, we will take steps to develop a specific
VinylPlus provided our sister magazine Plastics decision-making methodology to support deci-
Recycling World with an update on legacy additives sions on the recyclability of waste containing
and when there may be an official announcement. substances of concern. This methodology will take
Brigitte Dero said: “The Committees of the Euro- into account the overall cost-benefit of recycling a
pean Chemical Agency concluded in favour of material compared to its disposal (including
allowing for 15 years the recycling of PVC waste incineration with energy recovery). We expect to
containing lead up to concentrations which should finish this work by mid-2019.”
allow most recycling to go on, because the condi- The regulatory difficulty is highlighted by
tions applied ensure that the risk is controlled. The another part of the PVC legacy additives issue: Below: Legacy
decision is now in the hands of the Commission, phthalate plasticisers. Many phthalates have been additives, such
which will propose legislative measures. In view of restricted by ECHA, including DEHP, which has as stabilisers
the wider discussions regarding the interface been widely used as a plasticiser in vinyl flooring used in PVC
between waste and product legislation, it is difficult but was restricted by ECHA. In 2016, the Commis- pipes, are the
to predict a precise timing.” sion backed a recommendation by ECHA to grant a subject of
VinylPlus has engaged The Natural Step, an four-year authorisation for uses of DEHP in recycled regulatory
NGO based in Sweden, as an external advisor on PVC by three PVC recycling companies. This was conflict
sustainability issues, including the issue of legacy
additives. At the request of the VinylPlus Con-
trolled-Loop Committee, The Natural Step conduct-
ed an analysis using the sustainability principles it
has developed to evaluate the issue and “to
consider the best current waste management
option for rigid PVC articles when ‘back casting’
from full alignment with sustainability principles in
PHOTO: EMERY OLEOCHEMICALS

the longer term”.

In The Natural Step’s subsequent report, Legacy
additives in rigid PVC and progress towards
sustainability, it said its analysis indicated that
alternatives to recycling rigid PVC, such as landfill-
ing and incineration, would breach sustainability
principles. It said: “Our long-standing conclusion is

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REGULATION | PVC

rigid PVC waste in 2017, part of which the group

reuses in added value products, such as new
window profiles and thermal reinforcements.
Veka, another major PVC profiles extruder, is
making a major investment in PVC recycling in the UK
this year. It says it is spending more than £8m to
convert a former metals recycling plant in Wellingbor-
ough into a PVC window recycling operation using
post-industrial and post-consumer waste. The
German company expects the plant to open this year
and to be fully operational from spring 2019, with up
to 50 jobs expected to be created. With the addition
of the new UK plant to the two it operates in Germany
and France, Veka will have combined capacity of
more than 100,000 tpa of PVC window waste.
Above: challenged by environmental NGO ClientEarth Simon Scholes, commercial director at Veka
Major PVC which took the Commission to the European Court Recycling in the UK, said: “This will give us the
manufacturers, of Justice over its decision. However, in a judgment ability to produce the highest quality polymer for
including on 4 April 2019, the Court backed the Commis- use in a range of construction products, including
Deceuninck sion’s decision. ClientEarth says it may appeal. brand new window and doorframe profiles. We will
(pictured), have The PVC industry has concerns that the regula- have the ability to promote and deliver PVC-U
PVC recycling tory conflict over legacy additives could hinder windows as truly sustainable at a time when plastic
operations investment in PVC recycling. In June, the VinyLoop generally is under close scrutiny, and to make the
PVC recycling business in Ferrara, Italy was closed most of what is a tremendous resource.”
due to financial losses. VinyLoop, a 60/40 joint British window maker Eurocell is another group
venture between Inovyn and Texyloop, used a with a commitment to PVC recycling. Over the past
proprietary solvent process for hard-to-recycle soft six years, Eurocell has invested £5m in an expan-
PVC items. A fall in demand for the special type of sion at its PVC recycling operation in Ilkeston,
recycled PVC produced at the VinyLoop plant, Derbyshire. In October, the company rebranded
driven by increasing product regulation, severely the operation from Merritt Plastics (which it
impacted the business, it said at the time of the acquired in 2009) to Eurocell Recycle. The plant has
closure. Francesco Tarantino, VinyLoop General contributed heavily to the 61,500 tonnes of
Manager, said demand for its VinyLoop R-PVC had end-of-life PVC Eurocell has diverted from landfill
recently collapsed: “This has been driven primarily over the last 10 years, said the group. Chris Coxon,
by tighter regulations relating to VinyLoop R-PVC head of marketing at Eurocell, said: “We have
that contains DEHP.” owned the facility for almost a decade as Merritt
In October, the remaining VinyLoop plant assets Plastics. The time has come to bring it under the
and related land, service contracts and all current Eurocell name and the rebrand allows us to raise
employees were transferred to Benvic Europe. awareness and expand further, venturing into
Benvic intends to convert the assets for its business different locations, whilst remaining consistent with
focussed on polymer compound production. our brand and messaging throughout. We look
forward to our future as Eurocell Recycle and
Hard to treat continuing to carry out positive work within our
This may be seen as a setback for PVC recycling in industry.”
Europe, yet work continues on treating difficult-to-
recycle PVC waste, for example at the Oreade-Suez CLICK ON THE LINKS FOR MORE INFORMATION:
plant in France where trial reprocessing is being � www.vinylplus.eu
scaled up. Companies in the large volume PVC � www.bpf.co.uk
markets also report continuing commitment to � www.axiongroup.co.uk
recycling. Major PVC extruder Deceuninck said in � www.eppa-profiles.eu
its 2017 annual report that it focused last year on � www.rewindo.de
improving post-sorting and pelletising technologies � www.thenaturalstep.org
and investing in further automation at its recycling � www.deceuninck.com
plant in Diksmuide, Belgium. Deceuninck recycled � https://vekauk.com
12,000 tonnes of post-industrial and post-consumer � www.eurocell-recycle.co.uk

34 PIPE & PROFILE EXTRUSION | May 2019 www.pipeandprofile.com