M0132063

September 2021

M0132063 VOL 1 of 4
(Dimensions: 56 inches x 35 inches)
C3.3 Generator Set
Electrical System
EC31-UP
EC41-UP
EC51-UP
EC61-UP
RFF1-UP
H371-UP
RFG1-UP

42 Page,
Volume 1 of 4: 6320 Controller

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L
CONTROL SCHEMATIC 6320 (WITH C1.5 & C2.2 ENGINES) L CONTROL SCHEMATIC 6320 (WITH C1.1 ENGINE)
L L
FUW LC & M14 FRAME ALTS ONLY FUW LC & M14 FRAME ALTS ONLY CONTROL SCHEMATIC 6320 (WITH C3.3 ENGINES)
L L
FUW LC & M17 FRAME ALT'S
5-H5 WH-18 REF [14,F] 53-H19 WH-18 REF [16,I]
FUEL STOP SOLENOID
M0132063 VOL 1 of 4

K K H-C3

6320 CONTROLLER K 2 H-C1 A-C1

K
(Dimensions: 56 inches x 35 inches)

1 53-H15 WH-18 53-H1 WH-18 3 6320 CONTROLLER

REF [6,F] 5-A25 WH-18 1 BATTERY NEGATIVE
K
K
REF [6,F] 5-A25 WH-18 1 BATTERY NEGATIVE
51-H9 WH-16 4
6320 CONTROLLER
REF [7,G] 7-A24 WH-18 2 BATTERY POSITIVE
REF [6,F] 5-A25 WH-18 1 BATTERY NEGATIVE
REF [7,G] 7-A24 WH-18 2 BATTERY POSITIVE

DYNO
J J VOLTAGE REGULATOR REF [7,G] 7-A24 WH-18 2 BATTERY POSITIVE
J H-C4
BL H-C5
J
1 BL1-H16 WH-16 1 BL AC IN
5-C16 WH-18 REF [14,F] MCB 2 (6A) FCR A
C-C2
2

FCR
J J
REF [10,G] 1-A26 WH-16 1-A168 WH-16 30 BL BL2-H17 WH-16 3 BL AC IN MCB 2 (6A)
2 C-C4 A-C1 REF [10,G] 1-A26 WH-16 1-A168 WH-16 30
FUEL STOP SOLENOID 10A
1 53-C8 WH-18 3 53-A3 WH-16 87 REF [13,G] 5-H18 WH-16 2 BK BATT - 5-C20 WH-18 REF [14,F] MCB 2 (16A) FCR
10A C-C13
REF [12,B] 5A-A49 WH-18 86 53-A3 WH-16 87
FUEL STOP SOLENOID REF [10,G] 1-A26 WH-16 1-A168 WH-16 30
85 +-H8 RD-8 20A 4 RD BATT + (OUT) REF [12,B] 5A-A49 WH-18 86 2 C-C11 A-C1
MCB 1 (20A) ECR 10A
85 1 53-C22 WH-18 3 53-A3 WH-16 87
I REF [10,F] I 53-H19 WH-18 YL IGN + MCB 1 (20A) ECR
1-A28 WH-16 1-A167 WH-16 30 5

3-A44 WH-18 4 OUTPUT A (POS) I REF [10,F] I REF [12,B] 5A-A49 WH-18 86

20A (FUEL) 1-A28 WH-16 1-A167 WH-16 30 85

3-A44 WH-18 4 OUTPUT A (POS)
MCB 1 (25A) ECR
51-C19 WH-16 4 51-A43 WH-18 87 6 GN WARNING LAMP 20A (FUEL) I I
REF [12,B] 5A-A51 WH-18 86 51-A43 WH-18 87 REF [10,F] 1-A28 WH-16 1-A167 WH-16 30
REF [8,F] 7-A160 WH-18 3 COM (O/P A & B) REF [15,K] 3-A44 WH-18 4 OUTPUT A (POS)
85 REF [12,B] 5A-A51 WH-18 86
20A (FUEL)
19
REF [8,F] 7-A160 WH-18 3 COM (O/P A & B)
85 51-C19 1 WH-16 4 51-A43 WH-18 87
REF [12,B] 5A-A51 WH-18 86
5 OUTPUT B (POS) REF [8,F] 7-A160 WH-18 3 COM (O/P A & B)
4-A45 WH-18 85
(CRANK) 58A-H4 WH-12 40A 22 4-A45 WH-18 5 OUTPUT B (POS)
CHARGING ALT 19-C2 WH-18 19 (CRANK)

H-T3
H 19-A29 WH-18 6 CHARGE ALT O/P H
2 H GLOW PLUGS 19-A29 WH-18 6 CHARGE ALT O/P H CHARGING ALT
4-A45 WH-18 5 OUTPUT B (POS)
(CRANK)
SAR
1
A 3
1
STARTER MOTOR SAR 19
H
58A-C17 WH-12 40A 22 58-A33 WH-12 H
2
C-C1 87
86
10-A30 WH-18 7 OUTPUT C (POS)
58-A33 WH-12
87 2 19-C21 WH-18
NOT REQUIRED 19-A29 WH-18 6 CHARGE ALT O/P
86
GLOW PLUGS 10-A30 WH-18 7 OUTPUT C (POS) SAR
(PREHEAT) 1
A 3
1
PROGRAMMABLE OUTPUTS (PREHEAT) 22 58-A33 WH-12
5-A31 WH-18 PROGRAMMABLE OUTPUTS C-C12 87
86
85 (NOTE A) 5-A31 WH-18 10-A30 WH-18 7 OUTPUT C (POS)
STARTER MOTOR 1-A32 WH-12
30
8 OUTPUT D (POS) 85 (NOTE A)
2

30 (PREHEAT)
+-H13 WH-12 1 1-A32 WH-12 8 OUTPUT D (POS)
7-A161 WH-18 PROGRAMMABLE OUTPUTS
REF [11,B] 5-A31 WH-18
88-A165 WH-18 REF [9,B] 7-A161 WH-18 85 (NOTE A)
1
1 1-A41 WH-12 TERM 9 9 OUTPUT E (POS) STARTER MOTOR 30
1-A41 WH-12 TERM 9 88-A165 WH-18 9 OUTPUT E (POS) 1-A32 WH-12 8 OUTPUT D (POS)
MCB 3 (6A)
G G
+-C50 WH-12 +-C29 WH-12 1-A42 WH-16 7-A27 WH-18 TERM 10 90-A166 WH-18 10 OUTPUT F (POS)
G MCB 3 (6A)
G REF [9,B] 7-A161 WH-18
+ 1-A42 WH-16 7-A27 WH-18
1 1-A41 WH-12 TERM 9 88-A165 WH-18 9 OUTPUT E (POS)
TERM 10 90-A166 WH-18 10 OUTPUT F (POS)
BATT (+)-N1 1 RD-2 G MCB 3 (6A) G
+-C51 RD-8 TERM 12 FT-A152 WH-18 11 OUTPUT G (POS) 5-H18 WH-16 REF [15,I] +-C23 WH-12 +-C29 1 WH-12 1-A42 WH-16 7-A27 WH-18 90-A166 WH-18
TERM 12 FT-A152 WH-18 11 OUTPUT G (POS) TERM 10 10 OUTPUT F (POS)

1-A26 WH-16 REF [7,J]

REF [11,D] 7-A22 WH-18 12 OUTPUT H (POS) 1-A26 WH-16 REF [7,J] +-C24 RD-8 TERM 12 FT-A152 WH-18 11 OUTPUT G (POS)
+ 30-P1 1 BK-2 REF [11,D] 7-A22 WH-18 12 OUTPUT H (POS)
BATT (+)-N1 RD-2 5-H5 WH-18 REF [16,K]
1-A26 WH-16 REF [7,J]
REF [11,D] 7-A22 WH-18 12 OUTPUT H (POS)
1-A28 WH-16 REF [10,I] REF [5,J] 7-A24 WH-18 5-A4 WH-18 REF [12,C] +
1-A28 WH-16 REF [10,I] REF [5,J] 7-A24 WH-18 5-A4 WH-18 REF [12,C] BATT (+)-N1 2 RD-2
5-H11 BK-8 5-H7 WH-16 5

F 30-P1 BK-2 5-C16 WH-18 REF [15,J] 7-A160 WH-18 F F F 1-A28 WH-16 REF [5,J] 7-A24 WH-18 5-A4 WH-18 REF [12,C]
42 Page,

REF [5,I] REF [10,I]

5-A25 WH-18 REF [5,K] REF [5,I] 7-A160 WH-18
5-A25 WH-18 REF [5,K]
REF [5,D] 7-A151 WH-18 7-A151 WH-18
F F
REF [5,D] 30-P1 2 BK-2 5-C20 WH-18 REF [15,J] REF [5,I] 7-A160 WH-18
5-C88 BK-8 5-C37 WH-16 5 5-A21 WH-16 5-A25 WH-18 REF [5,K]
5-A21 WH-16
5-A162 WH-18 REF [11,B] REF [15,D] 30-H3 WH-18 REF [5,D] 7-A151 WH-18
5-A162 WH-18 REF [9,B]
REF [15,D] 30-C15 WH-18 5-C88 1 BK-8 5-C37 1 WH-16 5-A21 WH-16
5-A163 WH-18 REF [5,D] REF [5,D]
5
5-A163 WH-18 REF [9,B]
5-A162 WH-18
30-C33 WH-18 REF [16,D] 30-C14 WH-18
30-C40 WH-18 6 30-A20 WH-18 15 ANALOG SENSOR RETURN 30-H12 WH-18 30-H10 WH-18 6 30-A20 WH-18 15 ANALOG SENSOR RETURN 5-A163 WH-18 REF [5,D]

30 16 ANALOG I/P A (OP) 30 16 ANALOG I/P A (OP) 30-C33 1 WH-18 30-C40 1 WH-18 6 30-A20 WH-18 15 ANALOG SENSOR RETURN
C-C14 C-C14
E GND 2
17 ANALOG I/P B (ET) E E GND 2
17 ANALOG I/P B (ET) E 16 ANALOG I/P A (OP)

SIGNAL 3 OP-C10 WH-18 7 OP-A8 WH-18 SA1-A2 WH-18 18 ANALOG I/P C SIGNAL 3 OP-H2 WH-18 7 OP-A8 WH-18 SA1-A2 WH-18 18 ANALOG I/P C
E 17 ANALOG I/P B (ET)
E
Vs 1 Vs 1
OP SENDER OP OP-C13 WH-18 7 OP-A8 WH-18 SA1-A2 WH-18 18 ANALOG I/P C
19 ANALOG I/P D 19 ANALOG I/P D

C-C3 H-C2 19 ANALOG I/P D

OP SENDER 20 MPU + OP SENDER 20 MPU +
1 ET-C9 WH-18 8 ET-A7 WH-18 MPU (NOT USED) 1 ET-H14 WH-18 8 ET-A7 WH-18 MPU (NOT USED) C-C10
(NOTE A) 21 MPU - 21 MPU - 20 MPU +
(NOTE A)
2 30-C15 WH-18 REF [16,F] 2 30-H3 WH-18 REF [16,F] 1 ET-C12 WH-18 8 ET-A7 WH-18 MPU (NOT USED)
TERM 4 TERM 4 (NOTE A) 21 MPU -
DC VOLTAGE REGULATOR 22 MPU SCR DC VOLTAGE REGULATOR 22 MPU SCR
REF [7,G] 7-A22 WH-18 REF [7,G] 7-A22 WH-18 2 30-C14 WH-18 REF [16,F]
ET SENDER ET SENDER TERM 4
D TERM 5 2
RD Vin (6.5-32V) 50 RS485 SCR D D TERM 5 2
RD Vin (6.5-32V) 50 RS485 SCR D REF [7,G] 7-A22 WH-18
22 MPU SCR

5V 9 RS485 (NOT USED) 5V 9

3
RS485 (NOT USED) D ET SENDER
TERM 5 50 RS485 SCR
D
5V
1 3
BR Vout (5V) (NOTE A) 51 RS485 B 5V
1
BR Vout (5V)
(NOTE A) 51 RS485 B
15 15
TERM 2 SHEET 4 RS485 (NOT USED)
TERM 2 GND 4 LFL-A164 WH-18 REF [5,C] GND 4 LFL-A164 WH-18 REF [5,C]
52 RS485 A 5-A163 WH-18 REF [5,F] 52 RS485 A (NOTE A) 51 RS485 B
3 5-A163 WH-18 REF [5,F] 3 15
2 2 4 LFL-A164 WH-18 REF [5,C]
LCL-A150 WH-18 REF [5,B] 1 7-A151 WH-18 REF [8,F] LCL-A150 WH-18 REF [5,B] 1 7-A151 WH-18 REF [8,F] 3 5-A163 WH-18 REF [5,F] 52 RS485 A
2
BK A-C29 BK A-C29 LCL-A150 WH-18 REF [5,B] 1 7-A151 WH-18 REF [8,F]
TERM 6 351-6706 TERM 6 351-6706
17A-A94 WH-18 17A-A94 WH-18 A-C29
TERM 7 TERM 6 351-6706
TERM 7 17A-A94 WH-18
LINK TO START 5-A4 WH-18 LINK TO START 24-A5 WH-18 42 INPUT A (REMOTE START)
REF [6,F] 5-A4 WH-18 24-A5 WH-18 42 INPUT A (REMOTE START) REF [6,F] TERM 7
(AUTO) (AUTO) TERM 8 LINK TO START
TERM 8 REF [6,F] 5-A4 WH-18 24-A5 WH-18 42 INPUT A (REMOTE START)
C EMERGENCY STOP 17-A93 WH-18 43 INPUT B (E-STOP)
C C EMERGENCY STOP 17-A93 WH-18 43 INPUT B (E-STOP)
C (AUTO) TERM 8
C 17-A93 WH-18 43 INPUT B (E-STOP) C
REF [5,D] LFL-A164 WH-18 44 INPUT C

1 2
REF [5,D] LFL-A164 WH-18 44 INPUT C

45 INPUT D
EMERGENCY STOP
REF [5,D] LFL-A164 WH-18 44 INPUT C COLOR ABBREVIATIONS
1 2 45 INPUT D

TERM 1 46 INPUT E
1 2 45 INPUT D
ABBREVIATION DESCRIPTION
TERM 1 46 INPUT E
PROGRAMMABLE INPUTS RD
17-A95 WH-18 PROGRAMMABLE INPUTS 17-A95 WH-18
(NOTE A) 47 INPUT F
TERM 1 46 INPUT E RED
(NOTE A) 47 INPUT F 17-A95 WH-18 PROGRAMMABLE INPUTS
TERM 3
TERM 3 (NOTE A) 47 INPUT F WH WHITE
REF [11,D] LCL-A150 WH-18 48 INPUT G
LCL-A150 WH-18 48 INPUT G TERM 3
REF [5,I] 5A-A49 WH-18
REF [11,D] REF [5,I] 5A-A49 WH-18
REF [11,D] LCL-A150 WH-18 48 INPUT G OR ORANGE
49 INPUT H REF [5,I] 5A-A49 WH-18
B
49 INPUT H
B
B 5A-A51 WH-18
B B 49 INPUT H B YL YELLOW
REF [8,I] 5A-A51 WH-18 REF [8,I]
TERM 13
TERM 13 REF [8,I] 5A-A51 WH-18 PK PINK
CBL-A4:61-A1 BK-18 CBL-A3:61-A1 BK-18 23 CAN HI TERM 13
CBL-A3:61-A1 BK-18
REF [5,F] 5-A162 WH-18
CBL-A4:61-A1 BK-18 23 CAN HI REF [5,F] 5-A162 WH-18 TERM 14 CBL-A4:61-A1 BK-18 CBL-A3:61-A1 BK-18 23 CAN HI BK BLACK
TERM 14 CBL-A4:62-A2 WH-18 CBL-A3:62-A2 WH-18 24 CAN LO REF [5,F] 5-A162 WH-18 TERM 14
CBL-A4:62-A2 WH-18 CBL-A3:62-A2 WH-18 24 CAN LO
7-A161 WH-18 TERM 15 CBL-A4:62-A2 WH-18 CBL-A3:62-A2 WH-18 24 CAN LO GY GREY
TERM 15 REF [8,G]
7-A161 WH-18 CBL-A4:SCR-A3 CU-20 CBL-A3:SCR-A3 CU-20 25 CAN SCR
REF [8,G] CBL-A4:SCR-A3 CU-20 CBL-A3:SCR-A3 CU-20 25 CAN SCR REF [8,G] 7-A161 WH-18
CBL-A4:SCR-A3 CU-20
TERM 15
CBL-A3:SCR-A3 CU-20 25 CAN SCR
PU PURPLE

265-4123
26 DSE NET B BR BROWN

265-4123
26 DSE NET B
265-4123

DSE NET (NOT USED) 26 DSE NET B

A-C3
DSE NET (NOT USED)
(NOTE A)
(NOTE A) 27 DSE NET A DSE NET (NOT USED) GN GREEN

A-C3
27 DSE NET A
A-C3

(NOTE A) 27 DSE NET A

A BU BLUE

G
D

C
A

F
J
A A
G
D
H

28 DSE NET SCR

A
B
E

F
J

G
D

C
A

F
A

J
A 28 DSE NET SCR 28 DSE NET SCR
CU COPPER
SHEET 3 SHEET 4 GN-YL GREEN-YELLOW
SHEET 2

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ABBREVIATIONS
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ABBREVIATION DESCRIPTION
AVR AUTOMATIC VOLTAGE REGULATOR
AC ALTERNATING CURRENT
POWER SCHEMATIC (3 PHASE) FUW LC FRAME ALT ONLY POWER SCHEMATIC (3 PHASE) FUW M14 & M17 FRAME ALTS ONLY POWER SCHEMATIC (60Hz SINGLE PHASE) FUW C1.1, C2.2 LC & M14 FRAME ALT ONLY AMF AUTOMATC MAINS FAIL
L PARALLEL-STAR (V608) L L L L L
CAR COMMON ALARM RELAY
STAR (6P) (V608) DC DIRECT CURRENT
ECR ENGINE CRANK RELAY
EXCITER
T7 T2
ET ENGINE TEMPERATURE
SERIES DELTA
1 PHASE 3 WIRE
T1 T8

T5
T1 T2
ETH EARTH
T10
T4 T11
EXCITER T12 T1 EXCITER FCR FUEL CONTROL RELAY
K K K K K K GRR GENERATOR RUNNING RELAY
T12 T6

T4
T5

T6
SINGLE PHASE MCB MINIATURE CIRCUIT BREAKER
T9 T4

E T9 T3 T6 T7 OP OIL PRESSURE
T3
STRIPPED 8
TERM TERMINAL
T10 E L1-UA1 BR-8 L4-K2 BK-8
T8 T5 MSR MOTOR SUPPLY RELAY
T11 T2
T3 GBCR GENERATOR BREAKER CLOSE RELAY
E STRIPPED 5 CUSTOMER LOAD
J J J J J N-NA1 BL-8 N2-K1 BK-8
CONNECTION J MBCR MAINS BREAKER CLOSE RELAY
STAR (6S) AC ALTERNATOR
GEN GENERATOR
SERIES STAR STRIPPED 8 5
L3-WA1 BR-8
STRIPPED 6
L6-K4 BK-8 POS POSITION
L1-UA3 BR-8 L5-K12 BK-8
STRIPPED 8
L1-UA1 BR-8 L5-K3 BK-8 EXCITER
STRIPPED 8 6
L2-VA3 BR-8 L6-K10 BK-8
L2-VA1 BR-8
STRIPPED 5
L6-K4 BK-8
CUSTOMER LOAD T1 T2 T3 T4
6 5 4 1 2 3 TERM 11
CUSTOMER LOAD T1
T2 CONNECTION A-C5 (NOTE B)

I AC ALTERNATOR CONNECTION I I EXCITER

STRIPPED 8 7
I I 101-A48 WH-18 101-A10 WH-18 I
L3-WA3 BR-8 N2-K11 BK-8 6320 CONTROLLER
STRIPPED 6
L3-WA1 BR-8 N2-K1 BK-8 T5
T2
T4
MCB 6 (2A) 32 GEN SENSING N
N-NA3 BL-8 L4-K9 BK-8
STRIPPED 8 8

T1 T5
EXCITER STRIPPED 7
T6
E 102-A9 WH-18 110-A11 WH-18 31 GEN SENSING L3
T4
T8 N-NA1 BL-8 L4-K2 BK-8
6 5 4 1 2 3
TERM 11 MCB 5 (2A)
T7 T11
A-C5 (NOTE B)
6 5 4 1 2 3
TERM 11 101-A48 WH-18 101-A10 WH-18 N/C 103-A47 WH-18 109-A12 WH-18 30 GEN SENSING L2
T10 A-C2 (NOTE B) 6320 CONTROLLER
T12 E
101-A48 WH-18 101-A10 WH-18 MCB 4 (2A)
6320 CONTROLLER T3 MCB 6 (2A) 32 GEN SENSING N
CUSTOMER EARTH ETH-A90 GN-YL-16
H H H 104-A46 WH-18 108-A13 WH-18 29 GEN SENSING L1
H
H T9
T6
MCB 6 (2A) 32 GEN SENSING N H 102-A9 WH-18 110-A11 WH-18 31 GEN SENSING L3

E 102-A9 WH-18 110-A11 WH-18 31 GEN SENSING L3 MCB 5 (2A)

T3 MCB 5 (2A) 103-A47 WH-18 109-A12 WH-18 30 GEN SENSING L2 R220/R221 AVR PANEL BODY

103-A47 WH-18 109-A12 WH-18 30 GEN SENSING L2

ETH-A90 GN-YL-16 MCB 4 (2A)
CONNECT TO ALTERNATOR T1 RD 0V
ETH-A90 GN-YL-16 MCB 4 (2A) CUSTOMER EARTH 104-A46 WH-18 108-A13 WH-18 29 GEN SENSING L1
CONNECT TO ALTERNATOR T2 RD 110V C90-A17 WH-18 PANEL DOOR
104-A46 WH-18 108-A13 WH-18 29 GEN SENSING L1
CUSTOMER EARTH RD E+ VOLTS ADJ. POT. C90-A18 WH-18
PANEL BODY CONNECT TO EXCITER
BK E- VOLTS ADJ. POT.1 C90-A19 WH-18

G
R220 AVR
PANEL BODY
G G G G
FUW LC ALTERNATOR (OPTION)
C90-A23 WH-18

C50-A14 WH-18
41 CURRENT SENSING COM

39 CURRENT SENSING L3
G SIGNAL NAMES
C90-A17 WH-18 PANEL DOOR
C30-A15 WH-18 38 CURRENT SENSING L2
CONNECT TO ALTERNATOR T11 RD 0V C90-A17 WH-18 PANEL DOOR C90-A18 WH-18
C10-A16 WH-18 37 CURRENT SENSING L1 CIRCUIT ID COLOR DESCRIPTION
CONNECT TO ALTERNATOR T8 RD 110V C90-A18 WH-18 C90-A19 WH-18 C90-A23 WH-18 41 CURRENT SENSING COM
R120 AVR
RD E+ VOLTS ADJ. POT. C90-A19 WH-18 C90-A23 WH-18 41 CURRENT SENSING COM
1 WH UNFUSED BATTERY POSITIVE SUPPLY
F1 F+-AVR6 WH-18 C50-A14 WH-18 39 CURRENT SENSING L3
BK E- VOLTS ADJ. POT.1
C50-A14 WH-18 39 CURRENT SENSING L3 F2 F--AVR7 WH-18 C30-A15 WH-18 38 CURRENT SENSING L2 10 WH GLOW PLUG RELAY OUTPUT
C30-A15 WH-18 38 CURRENT SENSING L2 N N-AVR8 WH-18 C10-A16 WH-18 37 CURRENT SENSING L1
6320 CONTROLLER 101 WH GEN SENSING NEUTRAL
C10-A16 WH-18 37 CURRENT SENSING L1 U U-AVR9 WH-18
F
R121 AVR
33 MAINS SENSING L1 102 WH GEN SENSING PHASE L3 BEFORE FUSE
F F F N1
F F1 F+-AVR21 WH-16
F
V V-AVR10 WH-18 6320 CONTROLLER
F--AVR22 WH-16
MAINS SENSING 34 MAINS SENSING L2 103 WH GEN SENSING PHASE L2 BEFORE FUSE
F2 (NOT USED) 35 MAINS SENSING L3
6320 CONTROLLER CONNECT TO 'N1' FOR 6P (220/127V , 60Hz) 33 MAINS SENSING L1 N N-AVR23 WH-16 36 MAINS SENSING N
104 WH GEN SENSING PHASE L1 BEFORE FUSE
CONNECT TO 'V' FOR 6S (380/415V , 50Hz) MAINS SENSING
33 MAINS SENSING L1
(NOT USED)
34 MAINS SENSING L2
35 MAINS SENSING L3
U U-AVR24 WH-16 105 WH MOTORISED CHANGEOVER SUPPLY
MAINS SENSING 34 MAINS SENSING L2
(NOT USED) 35 MAINS SENSING L3 36 MAINS SENSING N
R2

POT
108 WH GEN SENSING L1 PHASE
R1
36 MAINS SENSING N 109 WH GEN SENSING L2 PHASE
FUW M14 ALTERNATOR FRAMES (STANDARD)
110 WH GEN SENSING L3 PHASE
E E E E E E
111 WH MOTORISED CHANGEOVER SUPPLY
115 WH AC CONTROL (-) FROM GEN SENSING
131 WH AUX SUPPLY (-)
132 WH AUX SUPPLY (+)
139 WH BATTERY CHARGER AC SUPPLY
17 WH EMERGENCY STOP
D D D D D D 19 WH CHARGING ALTERNATOR EXCITAION
22 WH GBRRELAY OUTPUT
24 WH REMOTE START
3 WH FUEL CONTROL RELAY OUTPUT
30 WH PANEL ANALOG GROUND
4 WH STARTER MOTOR RELAY OUTPUT SYMBOL LEGEND TABLE
C C C C C C 5 BK BATTERY NEGATIVE
51 WH STARTER MOTOR RELAY CONTROL MINIATURE CIRCUIT BREAKER

53 WH FUEL CONTROL RELAY CONTROL

58 WH GLOW PLUG SUPPLY EMERGENCY STOP PUSHBUTTON

58A WH GLOW PLUG SUPPLY (FUSED)

7 WH PANEL DC POSITIVE (FUSED)
88 WH CAR RELAY OUTPUT FUSED AUTOMOTIVE RELAY
B B B B B B
C10 WH CT PHASE L1
C30 WH CT PHASE L2
C50 WH CT PHASE L3 RELAY

C90 WH CT COMMON
ET WH ENGINE TEMPERATURE SENSOR SIGNAL
ETH GN-YL EARTH/GROUND EARTH/GROUND
A A A A A A
OP WH OIL PRESSURE SENSOR SIGNAL
SA1 WH PANEL ANALOGUE INPUT
SHEET 5 SHEET 6 SHEET 7 CURRENT TRANSFORMER
61 BK CAN HI
62 WH CAN LOW
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 PANEL TERMINAL BLOCK
SCR CU CAN SCR
LCL WH LOW COOLANT LEVEL INPUT TERMINAL
LFL WH LOW FUEL LEVEL INPUT
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONNECTOR

POWER SCHEMATIC (50Hz SINGLE PHASE) FUW C1.1 , C1-S , C2-2 ADDITIONAL INFORMATION
POWER SCHEMATIC (50Hz SINGLE PHASE) FUW C1.1 , C1.5 , C2.2
HARNESS TABLE
+
L L L L L L BATTERY
M14 FRAME ALT ONLY 1 PHASE 2 WIRE LC FRAME ALT ONLY 1 PHASE 2 WIRE
DIN RAIL 1
WIRE

OP
OP SENSOR (RESISTIVE)
NOTE: ALTERNATOR COMES WITH ALL THE 3 CABLES BUT,
SINGLE PHASE SINGLE PHASE
L2 SHOULD NOT BE USED WITH 1PHASE 2WIRE
K COMPONENT CURRENT RATING DESCRIPTION NOTE K TEMP SENSOR (RESISTIVE)
K SYSTEM FOR CUSTOMER LOAD CONNECTION K K K
MCB 1 MCB 2 MCB 3 MCB 4 MCB 5 MCB 6 MCB 1 20A/25A ECR
MCB 2 6A/16A FCR
IDENT PART NO.
STRIPPED 8
L1-UA1 BR-8 L4-K2 BK-8
DESCRIPTION
STRIPPED 8
L1-UA1 BR-8 L4-K2 BK-8
MCB 3 6A PANEL SUPPLY DC
FUEL SENSOR (RESISTIVE)
MCB 4 2A GEN L1 SENSING

HARNESS AS - -
STRIPPED 7

L2-VA1 BR-8
STRIPPED 7
CUSTOMER LOAD MCB 5 2A GEN L2 SENSING
CUSTOMER LOAD AC ALTERNATOR MCB 6 2A GEN L3 SENSING
AC ALTERNATOR
CONNECTION CONNECTION
FUEL SOLENOID
J
L3-WA1 BR-8 STRIPPED 6
L6-K4 BK-8
J J
L3-WA1 BR-8
STRIPPED 6
L6-K4 BK-8
J J J A 614-4758 CONTROL PANEL
EXCITER
AVR2-T32
EXCITER
E2

T1 T2 T3 T4
6 5 4 1 2 3
C 433-6421 ENGINE (403-15/404-22)
T1 T2 T3 T4
6 5 4 1 2 3 TERM 11 TERM 11
A-C5
AVR2-T31
A-C5
101-A48 WH-18
(NOTE B)

101-A10 WH-18
6320 CONTROLLER E1
101-A48 WH-18
(NOTE B)

101-A10 WH-18
6320 CONTROLLER H 356-4640 ENGINE (403-11)
MCB 6 (2A)

PL -
MCB 6 (2A) 32 GEN SENSING N

E N/C 102-A9 WH-18 110-A11 WH-18

32 GEN SENSING N
31 GEN SENSING L3 E N/C 102-A9 WH-18 110-A11 WH-18 31 GEN SENSING L3

I
DIN RAIL 2
I
POWER CABLES
I MCB 5 (2A) I I MCB 5 (2A) I COMPONENT WIRE ID DESCRIPTION

103-A47 WH-18 109-A12 WH-18 30 GEN SENSING L2

ETH-A90 GN-YL-16
103-A47 WH-18
MCB 4 (2A)
109-A12 WH-18 30 GEN SENSING L2 TERM 1
TERM 2
TERM 3
17
5V
5A
E-STOP N/C
5V SENDER SUPPLY
RELAY COIL COMMON
WIRE/CABLE AS -
CUSTOMER EARTH ETH-A90 GN-YL-16 MCB 4 (2A) CUSTOMER EARTH
104-A46 WH-18 108-A13 WH-18 29 GEN SENSING L1
104-A46 WH-18 108-A13 WH-18 29 GEN SENSING L1 TERM 4
TERM 5
TERM 6
7
7
17A
FUSED PANEL SUPPLY
FUSED PANEL SUPPLY
ESTOP COMMON
GND - EARTH/GROUND
PANEL BODY
PANEL BODY

CONNECT TO ALTERNATOR T1 RD
R220/R221 AVR

0V
TERM 7
TERM 8
TERM 9
5
24
88
BATTERY NEGATIVE
REMOTE START INPUT
COMMON ALARM RELAY (OPTION)
N - BATTERY NEGATIVE
CONNECT TO ALTERNATOR T2 RD 110V H TERM 10 90 GEN RUNNING RELAY (OPTION) H
H C90-A17 WH-18
C90-A18 WH-18
PANEL DOOR H H E+

E-
RD
BK
E+
E-
VOLTS ADJ. POT.
VOLTS ADJ. POT.1
C90-A17 WH-18
C90-A18 WH-18
PANEL DOOR H TERM 11
TERM 12
101
FT
GEN NEUTRAL SENSING
FUEL TRANSFER (OPTION)
P - BATTERY POSITIVE
C90-A19 WH-18 C90-A23 WH-18 41 CURRENT SENSING COM TERM 13 61 CAN HIGH (+)
C90-A19 WH-18 C90-A23 WH-18 41 CURRENT SENSING COM
TERM 14 62 CAN LOW (-)
C50-A14 WH-18 39 CURRENT SENSING L3
C50-A14 WH-18 39 CURRENT SENSING L3 TERM 15 SCR CAN SHIELD (GND)
C30-A15 WH-18 38 CURRENT SENSING L2 PANEL TERMINALS
C30-A15 WH-18 38 CURRENT SENSING L2
C10-A16 WH-18 37 CURRENT SENSING L1
C10-A16 WH-18 37 CURRENT SENSING L1

F1 F+-AVR213 WH-16
R121 AVR
F2 F--AVR214 WH-16
G G G
G N N-AVR215 WH-16 G G
U U-AVR216 WH-16
R2 6320 CONTROLLER
R1
POT 6320 CONTROLLER
33 MAINS SENSING L1
MAINS SENSING 34 MAINS SENSING L2 33 MAINS SENSING L1
(NOT USED) 35 MAINS SENSING L3 MAINS SENSING 34 MAINS SENSING L2
(NOT USED)
36 MAINS SENSING N 35 MAINS SENSING L3
36 MAINS SENSING N
F F
F F
F F WIRE GROUP COLOR DESCRIPTIONS
(+) BATTERY
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
E E SIGNAL TO ECM
E E E E
J1939 DATA LINK

D D
D D D D

C C
C C C C

B B
B B B B

THIS SCHEMATIC IS FOR THE C3.3 GENERATOR SET ELECTRICAL SYSTEM

VOLUME 1 of 4: 6320 CONTROLLER
A A Do not operate or work on this product unless you have
A A A A read and understood the instruction and warnings in the MEDIA NUMBER: M0132063
SHEET 10 relevant Operation and Maintenance Manuals and
SHEET 8 SHEET 9 relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 614-4757, CHANGE: 01, VERSION: DK
tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 death. Proper care is your responsibility.
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
 M0132063
September 2021

M0132063 VOL 2 of 4
(Dimensions: 48 inches x 35 inches)
C3.3 Generator Set
Electrical System
EC31-UP
EC41-UP
EC51-UP
EC61-UP
RFF1-UP
H371-UP
RFG1-UP

36 Page,
Volume 2 of 4: Control Panel Options

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

EARTH LEAKAGE/FAULT
L 1100 SERIES GEN-SETS WITH 6320 CONTROLLER L L L L (PPE1/PPE2) (63-80-100A MCCB) OVERLOAD VIA ALARM SWITCH ON BREAKER (PP01)
L
1100 SERIES GEN-SETS WITH 6320 CONTROLLER (LC FRAME ALT)
CONTROL PANEL OPTIONS
23-ACC2 WH-18
CONTROL PANEL OPTIONS L1 CORE BALANCE CT :95 *
6320 PIN 46

L2 SY

K VOLT FREE CONTACTS K K K K K

FUEL LEVEL SENDER L3 5-ACC1 WH-18 TERM 6
M0132063 VOL 2 of 4

(PAC1) (FLSR)
N NE LINK FOR PPE2 FIT PP01
FL1/FL2 IF REQUIRED * FOR MCBs CONNECT 23 TO :96 SY CONTACT
(Dimensions: 48 inches x 35 inches)

FUEL LEVEL SENSOR

TERM 6 5-CA7 WH-18 TERM 2
* FOR MCCBs CONNECT 23 TO :98 SY CONTACT
53A-AC1 RD-18 NE LINK FOR PPE1
AC-C2
147-2962
1
HEATERS 1 2
D
5-FL110 WH-18 TERM 6
J 2
30-AC3 GN-18 TERM 8 J J (AH/WH) J J J
3
A

C
EF RELAY

6320 PIN 9 88-CA8 WH-18 A1 A2 SA3-AC2 YL-18 TERM 12 FL-FL111 WH-18 6320 PIN 44 EF1-GF11 WH-18 8 CT
LOW LOW FUEL LEVEL SWITCH TERM 4
11 14 ALTERNATOR HEATER (240 V) EF2-GF12 WH-18 9 CT
12
(SHUTDOWN) REF [13,G] 7-GF20 WH-18
21 24
7-GF13 WH-18 5 +DC (10-60V) QUADRATURE DROOP KIT (AR6)
TERM 21 L
I 22 I I I I TERM 7 5-GF17 WH-18 5-GF14 WH-18
I
7 -DC QUADRATURE DROOP CT

TERM 20 N
VOLTS ADJUST (PSV1)
2

5-GF15 WH-18 13 L1
COMMON ALARM RELAY TERM 22
FOR USE WITH LS ALT
6320 PIN 45 ST-GF18 WH-18 ST-GF16 WH-18 14
AND R450/R250/R220/R221 REGULATOR L2

L3

N
H H

ST-GF19 WH-18
H H FL3 H H
TERM 21 JACKET WATER HEATER (240 V)
REGULATOR MCB7 16A
VOLTS ADJUST POT. * 134-BC9 WH-14 L
TERM 20
N
VT1
E+ VT1 WH-18 REF [12,F] 131-BC28 WH-18 ETH 5-FL212 WH-18 TERM 6 1 2
VOLT FREE CONTACTS E- VT2 TERM 19 CB SHUNT TRIP
VT2 WH-18
(PGR1)
G G G * IF NO CHARGER OPTION SELECTED (HEATER ONLY), WIRE 132 TO BE G G REF [17,I] 7-GF20 WH-18 YO G
REGULATOR
FL-FL213 WH-18 6320 PIN 49
CONNECTED TO MCB7 OTHERWISE CONNECT TO MCB6. (IF BOTH HEATERS
C1 C2
LOW FUEL LEVEL SWITCH
AND CHARGER OPTIONS ARE SELECTED MCB6 & MCB7 WILL BE LINKED)
(ALARM)
TERM 6 5-GR2 WH-18 S1 7 WH-18
VOLTS ADJUST (PSV1) E+
BATTERY CHARGER EARTH LEAKAGE/FAULT S2
FOR USE WITH LS ALT E- 8 WH-18
(PBCBT/PBCB2T) (PPE1/PPE2) (125-250-400-630A MCCB)
AND D350 REGULATOR BC-C1
MCB6 6A (LC FRAME ALT)
F 6320 PIN 10 90-GR1 WH-18 A1 A2
F F TERM 17 132-BC5 WH-14 133-BC21 WH-14 1 C1-1 F F F

11 14 131-BC26 WH-18 131-BC22 WH-18 2 C1-2

TERM 18 L1 CORE BALANCE CT
36 Page,

12
REF [16,G] 131-BC28 WH-18
3 C1-3
TERM 16 ETH-BC23 GN-YL-16
21 24
REGULATOR L2
22 VOLTS ADJUST POT.
L3
GEN RUN RELAY 0V
E E+ 0V-AT1 WH-18 E E E E N NE LINK FOR PPE2 E
E- AI1 BC-C2
AI1-AT2 WH-18
TERM 4 7-BC24 WH-18 C2-1
1
LOW COOLANT LEVEL
NE LINK FOR PPE1
TERM 6 5-BC25 WH-18 2 C2-2 (WS1)
3 C2-3 1 2

C2-4
4
5
6
C2-5
C2-6 LOW COOLANT LC-C1 7-LC13 WH-18 TERM 4 EF RELAY
7 C2-7 LEVEL SWITCH 155-2267
D D D D D D
1

SPEED ADJUST (PSS1) 2

A
EF1-GFM21 WH-18 8 CT
B
5-LC14 WH-18 TERM 7
FOR USE WITH GE5 3
C TERM 4
AUDIBLE ALARM (PAA1) EF2-GFM22 WH-18 9 CT
REF [13,A] 7
LCL-LC15 WH-18 6320 PIN 48 7-GFM23 WH-18 5 +DC (10-60V)
TERM 7 5-GFM27 WH-18 5-GFM24 WH-18 -DC
7
4-WAY CONNECTOR TOGGLE SWITCH
C C C C C 5-GFM25 WH-18 13 C
1 (RAISE) TERM 22
ST1

87-AA4 WH-16 6320 PIN 12

1

7
ST1 WH-18 2 6320 PIN 45 ST-GFM28 WH-18 ST-GFM26 WH-18 14
3
7 WH-18 OFF
ST2 3
2

5
ST2 WH-18 (RAISE)
4

- 5-AA3 WH-16 TERM 6

B B

ST
B B B B

CB SHUNT TRIP

REF [17,C] 7 YO
A A A A A C1 C2 A

SHEET 2 SHEET 3 SHEET 4

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

NEUTRAL/EARTH LINK (LC FRAME ALT)

L L L EARTH LEAKAGE/FAULT L
(PPE1/PPE2) (63-80-100A MCCB)
3PH, 3P4W P.STAR/S.STAR/S.DELTA 1PH 2W 1PH 3W (M17/M22 FRAME ALT)

TERM 10
TERM N TERM 1 L1 CORE BALANCE CT
TERM 11
TERM 12
L2
TERM 1 TERM 3
TERM 6/9 TERM 3 TERM 3
K K K L3 K
TERM 4 TERM 2
TERM 4
TERM 5/8 TERM 2 TERM 2 N

NE LINK FOR PPE2

TERM 4/7 TERM 1 NE LINK FOR PPE1

NEUTRAL/EARTH LINK
NEUTRAL/EARTH LINK NEUTRAL/EARTH LINK 1 2

J J J EF RELAY J

NEUTRAL/EARTH LINK (M17 & M22 ALTERNATOR FRAME) EF1-GF11 WH-18 8 CT

TERM 4
EF2-GF12 WH-18 CT
125A - 630A MCCB 9
REF [13,G] 7-GF20 WH-18 7-GF13 WH-18 5 +DC (10-60V)
I 3PH, 4P4W I I I
3PH, 3P4W 1PH 3W 1PH 2W TERM 7 5-GF17 WH-18 5-GF14 WH-18 7 -DC
5-GF15 WH-18 13
L3(T4) N L1(T1) L2(T2) L3(T3) TERM 22
L2(T2)
N EXTERNAL 6320 PIN 45 ST-GF18 WH-18 ST-GF16 WH-18
N L1(T1) L2(T2) L3(T3) N L1(T1) L3(T4) L1(T1) 14
BREAKER
TERMINAL
E N

ST-GF19 WH-18
BAR
BAR

H
BAR

H H H
N N

E CB SHUNT TRIP
E
CUSTOMER CONNECTION
CUSTOMER CONNECTION NEUTRAL
G
N
CUSTOMER CONNECTION CUSTOMER CONNECTION
EARTH LINK G G REF [17,I] 7-GF20 WH-18 YO G
NEUTRAL/EARTH LINK
NEUTRAL/EARTH LINK NEUTRAL/EARTH LINK C1 C2
SYMBOL LEGEND TABLE
EARTH LEAKAGE/FAULT
(PPE1/PPE2) (125-250-400-630A MCCB) MINIATURE CIRCUIT BREAKER
F F F (M17/M22 FRAME ALT) F
NEUTRAL/EARTH LINK (M17 & M22 ALTERNATOR FRAME)
EMERGENCY STOP PUSHBUTTON
63A - 100A MCB L1 CORE BALANCE CT

L2

1PH 3W 1PH 2W 3PH, 4P4W FUSED AUTOMOTIVE RELAY

3PH, 3P4W L3

L3(T4) L1(T1) N L1(T1) L2(T2) L3(T3) E E

E N L1(T1) L2(T2) L3(T3) L2(T2) L1(T1) L3(T4) E N

LINK
NE LINK FOR PPE2
LINK RESISTOR
NE LINK FOR PPE1
LINK

LINK LINK
LINK 1 2
LINK EARTH/GROUND

D E E D D EF RELAY D
E E CURRENT TRANSFORMER
EF1-GFM21 WH-18 8 CT
CUSTOMER CONNECTION TERM 4
EF2-GFM22 WH-18 9 CT PANEL TERMINAL
CUSTOMER CONNECTION CUSTOMER CONNECTION CUSTOMER CONNECTION
REF [13,A] 7
NEUTRAL/EARTH LINK 7-GFM23 WH-18 5 +DC (10-60V) TERMINAL
NEUTRAL/EARTH LINK NEUTRAL/EARTH LINK
NEUTRAL/EARTH LINK TERM 7 5-GFM27 WH-18 5-GFM24 WH-18 7 -DC
C C C 5-GFM25 WH-18 13 C CONNECTOR
TERM 22
6320 PIN 45 ST-GFM28 WH-18 ST-GFM26 WH-18 14
BATTERY

SPLICE

B B B

ST
B WIRE

ABBREVIATIONS SCREEN CABLE

CB SHUNT TRIP
ABBREVIATION DESCRIPTION
AC ALTERNATING CURRENT
REF [17,C] 7 YO AVR AUTOMATIC VOLTAGE REGULATOR
CANOPY E-STOP CANOPY EMERGENCY STOP PUSHBUTTON .
A A A C1 C2 A
CHARGE ALT CHARGING ALTERNATOR
DC DIRECT CURRENT
SHEET 5 SHEET 6 ECM ENGINE CONTROL MODULE COLOUR ABBREVIATIONS
ECMR ENGINE CONTROL MODULE RELAY
ECR ENGINE CRANK RELAY
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
E-STOP PANEL EMERGENCY STOP PUSHBUTTON
ABBREVIATION DESCRIPTION
ETH EARTH/GROUND
BK BLACK
MCB MINIATURE CIRCUIT BREAKER
CU COPPER
TERM PANEL TERMINAL
GN-YL GREEN-YELLOW
RD RED
WH WHITE
HARNESS TABLE
SIGNAL NAMES IDENT
HARNESS AS
PART NO.
-
CHG
-
DESCRIPTION
-
AA 616-0873 - AUDIBLE ALARM (PAA1)
BC 573-6086 - BATTERY CHARGER AND HEATER SYMBOL DESCRIPTION ABBREV COLOR
CIRCUIT ID COLOUR DESCRIPTION CA 616-0874 - VOLT FREE CONTACTS (PAC1) CIRCUIT CONNECTED RD RED
5 WH PANEL DC NEGATIVE FL1/FL2 616-0884 - FUEL SWITCH
WH WHITE
GF 616-0878/616-0879 - EARTH LEAKAGE / FAULT (PPE1/PPE2) CIRCUIT NOT CONNECTED
7 WH FUSED PANEL POSITIVE GFM 616-0878/616-0879 - EARTH LEAKAGE / FAULT (PPE1/PPE2) ELECTRICAL CONNECTION TO
OR ORANGE
MACHINE STRUCTURE
8 WH FUSED PANEL POSITIVE GR 616-0877 - VOLT FREE CONTACTS (PGR1) INTERNAL ELECTRICAL CONNECTION
YL YELLOW

LC 616-0880/616-0882 - LOW COOLANT LEVEL (WS1)

87 WH AUDIBLE ALARM TO SURFACE OF COMPONENT PK PINK

AC 616-0870 - FUEL LEVEL SENSOR (FLSR) CONNECTOR BK BLACK

88 WH COMMON ALARM VT 350-1827/351-7193 - VOLTS ADJUST (PSV1) GY GRAY
H# CIRCUIT GROUPING DESIGNATION
90 WH GEN RUN RELAY AT 578-4117 - VOLTS ADJUST (PSV1) D350
PU PURPLE
350-1825 - SPEED ADJUST (PSS1) ATCH WIRE, CABLE, COMPONENT
131 WH AUXILIARY SUPPLY NEUTRAL ACC - - OVERLOAD VIA ALARM SW ON BRKR (PP01) BR BROWN

132 WH AUXILIARY SUPPLY LINE WIRE GROUP COLOR DESCRIPTIONS / SPLICE

GN GREEN

(+) BATTERY BLADE, SPADE, RING OR SCREW

BU BLUE
133 WH AUXILIARY SUPPLY LINE (-) BATTERY / SENSOR RETURN
TERMINAL

134 WH AUXILIARY SUPPLY LINE SIGNAL TO ECM

EF1 WH EF RELAY PIN 8 CT CONNECTION

EF2 WH EF RELAY PIN 9 CT CONNECTION
ETH GN-YL EARTH
FL WH FUEL LEVEL THIS SCHEMATIC IS FOR THE C3.3 GENERATOR SET ELECTRICAL SYSTEM
L WH LINE VOLTAGE Do not operate or work on this product unless you have VOLUME 2 of 4: CONTROL PANEL OPTIONS
read and understood the instruction and warnings in the
LCL WH LOW COOLANT LEVEL relevant Operation and Maintenance Manuals and MEDIA NUMBER: M0132063
relevant service literature. Failure to follow the instruc-
N WH NEUTRAL VOLTAGE tions or heed the warnings could result in injury or SCHEMATIC PART NUMBER: 614-9218, CHANGE: 00, VERSION: DK
death. Proper care is your responsibility.
ST WH EF RELAY PIN 14 Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
 M0132063
September 2021

M0132063 VOL 3 of 4
(Dimensions: 56 inches x 35 inches)
C3.3 Generator Set
Electrical System
EC31-UP
EC41-UP
EC51-UP
EC61-UP
RFF1-UP
H371-UP
RFG1-UP

42 Page,
Volume 3 of 4: 1103/1104 GE5 ENGINE

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1103/1104 GE5 ENGINE WIRING POWER SCHEMATIC FUW LC FRAME ALT ONLY POWER SCHEMATIC FUW M17 & M22 FRAMES ALT ONLY
L L L L L L

3P BREAKER 3P BREAKER 3P BREAKER

3P BREAKER
M0132063 VOL 3 of 4

SERIES DELTA 400A BREAKER 125A & 160A BREAKER 400A BREAKER
125A & 160A BREAKER
K K K K K K
(Dimensions: 56 inches x 35 inches)

EXCITER T12 T1
T1 L1-UE1 T1 L1-UC1
T1 L1-UK1 T1 L1-UL1

INSIDE THE PANEL C-C1

566-2464 T2 L2-VE1 T2 L2-VC1
T9 T4
T2 L2-VK1 T2 L2-VL1
T6 T7
1 MPU -
T3 T3 T3 L3-WC1
T10 T3 T3 L3-WL1 L3-WE1
2 MPU + L3-WK1
T8 T5
J 3 MPU SHIELD J J J J J
T11 T2

N N-NE1 N N-NC1
4 CAN - E
N N-NK1 N N-NL1

5 CAN +
C-C5
OP SENDER 230-4013
6 CAN SHD
3P BREAKER 3P BREAKER 3P BREAKER 3P BREAKER
SIGNAL 3 SA1-C1 WH-18 SA1-C1 WH-18 9 OIL PRESS-SA1
TERM 9
VS 1 5V-C29 WH-18 5V-C29 WH-18 5V-C2 WH-18 7 5V OP SUPPLY
TERM 8
I GND 2 30-C31 WH-18 30-C30 WH-18 30-C3 WH-18 8 ANAL SENSOR GND I I I I I
200A BREAKER 250A BREAKER PARALLEL STAR 200A BREAKER 250A BREAKER
PARALLEL STAR
30-C32 WH-18

1 30-C33 WH-18 T1 L1-UG1 T1 L1-UF1

T1 L1-UH1 T1 L1-UJ1
T7
2 SA2-C4 WH-18 SA2-C4 WH-18 10 COOL TEMP SA2 T7
T2
T2
155-2269 EXCITER T1
REF[11,A] EXCITER T1
T8
ET SENDER C-C6 19-C5 WH-18 14 CHARGE ALT T8
T5 T2 L2-VG1 T2 L2-VF1
T5 T2 L2-VH1 T2 L2-VJ1 T10
12 T10
T4 T11
T4 T11

H C-C8 TERM 12
13
H H T3 T3
H H T12 T6 T3 L3-WG1 T3 L3-WF1 H
ELECTRONIC GOVERNOR T12 T6 L3-WH1 L3-WJ1
155-2252 C-C7 MAGNETIC PICKUP 2 SA3-C8 WH-18 11 SPARE ANAL I/P
155-2269 FCS
POWER INPUT + 1 53A-C41 WH-18 REF[11,D]
E T9 T3
53A-C34 WH-18 REF[11,D] E T9 T3
MPU GND 3 56-C42 WH-18 1 N N-NG1 N N-NF1
TERM 7 N N-NH1 N N-NJ1
5-C35 WH-18 5-C28 WH-18 5-C9 WH-18 15 BATT NEGATIVE
MPU + 11 57-C46 WH-18 2

REF[11,C] 5-C36 BK-8 CONNECT TO START (AUTO) 24-C10 WH-18 16 REMOTE START
THROTTLE POSITION OUTPUT 2
TERM 6 TERM 5
REF[10,F] 5-C37 WH-18

G
POWER INPUT GND

AUX INPUT 4
5

6
5-C89 WH-18 G G 3 PHASE 4 WIRE 3P BREAKER 4P BREAKER G G 3 PHASE 4 WIRE 3P BREAKER 4P BREAKER
G
63A, 80A & 100A BREAKER 63A, 80A & 100A BREAKER
5V OUTPUT 7
42 Page,

1 53A-C45 WH-18 REF[11,D]

REF[5,C]
AUX INPUT 1 8 FLPS
2 5-C39 WH-18
4A-C231 WH-18 19 CRANK
63A, 80A & 100A BREAKER 63A, 80A & 100A BREAKER
RELAY DRIVER 9
155-2269
C-C10 REF[5,D]
IGNITION 12 3A-C232 WH-18 18 FUEL/RUN/STOP L1-UA1
L1-UD1
AUX INPUT 3 / RAISE SPEED 4 ST1-C43 WH-18 ST1-C43 WH-18 1 SPEED LINK E-STOP (STD) 17 ECM POWER
ADJUST
F AUX INPUT 2 / LOWER SPEED 10 ST2-C44 WH-18 ST2-C44 WH-18 2 F F F F L2-VA1 CUSTOMER LOAD F
C-C9 D-C1 C-C3 L2-VD1 CUSTOMER LOAD
REF[9,G] 5-C37 WH-18
155-2272
1 1 17C-C15 WH-18 E-STOP CONNECTION SERIES STAR CONNECTION
4 20
SERIES STAR
3 17D-D3 WH-18 2 2 17-C16 WH-18 21 E-STOP I/P L3-WA1
1 L3-WD1
AC ALTERNATOR T2
CSA AC ALTERNATOR T2
T1 T5
T1 T5 EXCITER N-NA1
EXCITER E2 T8 4 5 6 1 2 3
TERM 4 T8 4 5 6 1 2 3 T4
T4
22 PRE-HEAT E2 C-C11
C-C11 T7 T11
TERM 3 T7 T11
344-0415
T10
53A-C201 WH-18

E CANOPY E-STOP (STD) TERM 2 E E T10 E E T12 E

T12
REF[9,B] 1-C19 WH-16 7-C18 WH-16 7-C17 WH-18 23 BATTERY POSITIVE E1
N-ND1
MCB 4 (10A) E1 T9
T9
T6
T6
E C-C13
E 234-1858
7-C20 WH-18 7-C20 WH-18 A-C13
1 2 D-C4 234-1858 T3
FCR T3 C92-C56 WH-16
17D-G7 WH-18 1 1 (CURRENT SENSING EARTH L3)
REF[15,H] 53A-C41 WH-18 C92-C56 WH-16 1 (CURRENT SENSING EARTH L3)
REF[10,B] 1-C21 WH-16 30
BASEFRAME C91-C55 WH-16 2 (CURRENT SENSING EARTH L2)
17E-G8 WH-18 2 REF[10,G] 53A-C45 WH-18 C91-C55 WH-16 2 (CURRENT SENSING EARTH L2) CUSTOMER
87A BASEFRAME CUSTOMER
15A GND GND C90-C54 WH-16 3 (CURRENT SENSING EARTH L1)
REF[10,H] 53A-C34 WH-18 53A-C22 WH-16 53A-C22 WH-16 87 GND GND C90-C54 WH-16 3 (CURRENT SENSING EARTH L1)
D 507-C38 WH-18 86 D D CONNECT TO T7 D D D
CONNECT TO T10 C50-C57 WH-16 4 (CURRENT SENSING L3)
85 C50-C57 WH-16 4 (CURRENT SENSING L3)
51A-C26 WH-16 REF[4,C] REF[2,F] 3A-C232 WH-18
50 C30-C58 WH-16 5 (CURRENT SENSING L2)
LSA-C1 C30-C58 WH-16 5 (CURRENT SENSING L2)
STD (LSA)
507-C24 WH-18 24 RELAY COIL SUPPLY C10-C59 WH-16 6 (CURRENT SENSING L1)

6
2
4
1
3
5
C10-C59 WH-16 6 (CURRENT SENSING L1) F1-RD
LR-C1 MCB 1 (2A)
R220/R250 REGULATOR MCB 1 (2A)
L1 4 L1 104-FL2 WH-16 4 104-C80 WH-18 108-C60 WH-18 8 (VA GEN IN)
ECR U-FB1 WH-18 4 104-C80 WH-18 108-C60 WH-18 8 (VA GEN IN)
F2-BK MCB 2 (2A)
G S
REF[9,B] 1-C25 WH-16 30 REFER TO DOOR SCHEMATIC 2-LR4 WH-16
3-LR3 WH-16
0V
110V 3 103-C81 WH-18
MCB 2 (2A)
109-C52 WH-18 9 (VB GEN IN)
L2 3 L2 103-FL1 WH-16 3 103-C81 WH-18 109-C52 WH-18 9 (VB GEN IN)
STARTER MOTOR V-FB2 WH-18 MCB 3 (2A)
5+-LR2 WH-16 E+ V ADJ POT
87A
25A FOR MATING CONNECTOR 6--LR1 WH-16 E- V ADJ POT
2 102-C82 WH-18
MCB 3 (2A)
110-C53 WH-18 10 (VC GEN IN)
L3 2 102-FL3 WH-16 2 102-C82 WH-18 110-C53 WH-18 10 (VC GEN IN)
30 REF[9,D] 87 W-FB3 WH-18 NEUTRAL TERM
C MOT BTRY 51A-C26 WH-16
86
C C NEUTRAL TERM C C N 1 N 101-FL4 WH-16 1 101-C83 WH-18 101-C51 WH-18 7 (AC NEUTRAL)
C
507-C27 WH-18 N-FB4 WH-18 1 101-C83 WH-18 101-C51 WH-18 7 (AC NEUTRAL)
FL-C1 C-C12 EARTH TERM
REF[2,G] 85 EARTH TERM FL-C3 FL-C2
4A-C231 WH-18 FB-C1 C-C12 ETH-C65 GN-YL-16 11 (EARTH TERM)
M 394-7590 ETH-C65 GN-YL-16 11 (EARTH TERM)
1-C40 RD-8

12
31 12
D350 AVR D350 AVR &
& PMG OPTION SHUNT OPTION
REF[10,G] 5-C36 BK-8 (3PHASE SENSING)
FUW LL1500 & LL3100
FUW LL1500 & LL3100
REFER TO DOOR SCHEMATIC R120 AVR REFER TO DOOR SCHEMATIC
1-C21 WH-16 REF[5,D]
FOR MATING CONNECTOR
F1
FOR MATING CONNECTOR
BATT(-)-N1 BK-2

PMG
BATT(+)-P1 RD-2

1-C25 WH-16 REF[4,C] F2

B 1-C19 WH-16 REF[5,E] B B B B N N-BL R180 AVR & PMG OPTION B

H-C2 J-C1 ADP-C2 ADP-C1 U U-YL
J-C1
D350 Z1 1 4 D350 Z1 1 5 N1 R180 AVR 351-6707
REQUIRED FOR MECH ENGINES ONLY - 5V SUPPLY FOR OIL PRESSURE SENSOR X2 2 14-H2 WH-18 1 14 X2 2 2-ADP 1
X1 4 15-H3 WH-18 2 15 X1 4 3-ADP 4 Z1-TAL1 WH-18
16-H4 WH-18 3 16 3 CONNECT TO LSA-C1 V V-GR Z1 4
USED FOR CONTROL PANEL WITHOUT 5V OUTPUT FREQ ADJ Z2 5 FREQ ADJ Z2 5
X2-TAL2 WH-18 1 14
+
FREQ ADJ
F+
F- 3
6 H-C1
FREQ ADJ F-
F+
3
6
(6-)-ADP
(5+)-ADP
6
2
REF D18 X2
X1 X1-TAL3 WH-18
Z2-TAL4 WH-18
2 15
16
PMG
DC VOLTAGE REGULATOR 6--H5 WH-18 3 (6-)-ADP 6
Z2 3

5+-H6 WH-18 6 (5+)-ADP 2 CONNECT TO 'N1' FOR 6P (220/127V, 60Hz)

F1 (+) F1 TO EXCITER E1
2 2-ADP 1 CONNECT TO 'V' FOR 6S (380/415V, 60Hz) TO EXCITER E2
BATTERY Vin (6.5v - 30v) RD TERM 4 LS-C1 4 3-ADP 4 CONNECT TO LSA-C1 LS-C1 F2 (-) F2
REF D18 V V VOLTAGE SENSING U

DROP CT S2
DROP CT S1

DROP CT S2
DROP CT S1
1 3

VOLTS ADJ
VOLTS ADJ

VOLTS ADJ
VOLTS ADJ
W 1 102-A3 1 WH-16 CONNECT TO MCB 3 5 5 W 1 102-A3 WH-16 CONNECT TO MCB 3 L1
1-C23 RD-8 Vout (5v) BR TERM 9 V 2 103-A2 1 WH-16 CONNECT TO MCB 2 V 2 103-A2 WH-16 CONNECT TO MCB 2 L2
U 3 104-A1 1 WH-16 CONNECT TO MCB 1 ADP-C2 ADP-C1 U 3 104-A1 WH-16 CONNECT TO MCB 1 W W
Q2 Q1 VOLTAGE SENSING V
A REF[4,H]
GND BK TERM 6 A A A A A
+ ALT 19-C5 WH-18 CONNECT V&W FOR 380-480V (3PH,6S)
GND CONNECT L1&L2 FOR 190-240V (3PH,6P) & (1PH,M)

SHEET 2 SHEET 3 SHEET 4

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
POWER SCHEMATIC FUW LC FRAME ALT ONLY L L
POWER SCHEMATIC FUW M17 & M22 FRAME ALT ONLY L

1 PHASE 2 WIRE 1 PHASE 2 WIRE

K
125A, 200A, 250A, 400A & 630A BREAKER
K K 125A, 200A, 250A, 400A & 630A BREAKER K ADDITIONAL INFORMATION
SYMBOL LEGEND TABLE
CUSTOMER DIN RAIL INFORMATION
MINIATURE CIRCUIT BREAKER
L1 L4
L1 L4 L1 L1
L1 L1
EMERGENCY STOP PUSHBUTTON
U NOTE: ALTERNATOR COMES WITH ALL THE 3 CABLES BUT,
J J J L2 SHOULD NOT BE USED WITH 1PHASE 2WIRE J
TO ALTERNATOR L2 220V
SYSTEM FOR CUSTOMER LOAD CONNECTION
TO ALTERNATOR 220V
FUSED AUTOMOTIVE RELAY
TERMINAL BOX
TERMINAL BOX V L3
L3 L6
L6 L3 L3
L3 L3
N
RESISTOR

3
4

SP-C1
SP-C1
EARTH/GROUND
I I I C90-C56 WH-18 I
C91-C55 WH-18
C92-C54 WH-18
C50-C57 WH-18 TO CONTROLLER CURRENT TRANSFORMER
RAIL CURRENT RATING WIRE ID DESCRIPTION
1 C30-C58 WH-18
101-C60 WH-18 MCB 1 2A 104, 108 L1 SENSING (AC)
C10-C59 WH-18 MCB 2 2A 103, 109 L2 SENSING (AC) PANEL TERMINAL
2 102-C52 WH-18 MCB 3 2A 102, 110 L3 SENSING (AC)
TERM 101 NEUTRAL TERMINAL
3 103-C53 WH-18
TO MCBS MCB 4 10A +, 7 PANEL SUPPLY
TERMINAL
T4 L3 1 L3 101-FH1 WH-16 1 101-C60 WH-18
4 104-C51 WH-18
FROM
H H H 2 2 102-C52 WH-18 H CONNECTOR
F-C1 C-C12 ALTERNATOR TO MCBS
3 3 103-C53 WH-18
TERMINALS
T1 L1 4 L1 104-FH2 WH-16 4 104-C51 WH-18 +
BATTERY
C92-C56 WH-18 FH-C3 FH-C2 FH-C1 C-C12

C91-C55 WH-18
SPLICE
C90-C54 WH-18 TERM NO. WIRE ID DESCRIPTION
C50-C57 WH-18 TO CONTROLLER R121 AVR ETH EARTH WIRE
1 6 ECM POWER
F1 F1-RD TO EXCITER E1
C30-C58 WH-18 2 7 BATTERY POSITIVE
G G G F2 F2-BK TO EXCITER E2 G 3 7 BATTERY POSITIVE SCREEN CABLE
C10-C59 WH-18 N N 4 7A BATTERY POSITIVE (AMMETER)
U U 5 24 REMOTE START
POT R2
R1 6 5 BATTERY NEGATIVE
50

7 5 BATTERY NEGATIVE
8 30 SENSOR RETURN
9 5V 5V SENSOR SUPPLY G S

10 SA1 SPARE ANALOG INPUT 1 STARTER MOTOR

11 SA2 SPARE ANALOG INPUT 2 MOT BTRY
30

R221 REGULATOR 12 SA3 SPARE ANALOG INPUT 3

E- TO EXCITER E2 M
E+ TO EXCITER E1
VOLTS ADJ POT CONNECT ALT TERMINAL T1

1 PHASE 3 WIRE
0V 31

VOLTS ADJ POT.1 110V

CONNECT ALT TERMINAL T2
F F F F
125A, 160A, 200A, 250A & 630A BREAKER
R180 AVR & PMG OPTION
1 PHASE 3 WIRE + ALT
R180 AVR
J-C2
351-6707 125A, 160A, 200A, 250A & 630A BREAKER GND CHARGING ALTERNATOR

Z1 Z1-TAL1 WH-18 4
X2 X2-TAL2 WH-18 1 14
X1
Z2
X1-TAL3 WH-18
Z2-TAL4 WH-18
2
3
15
16
PMG
2 1
RELAY
F1 (+) F1 TO EXCITER E1 4 3
F2 (-) F2 TO EXCITER E2
L1 L4 V
L1 L1 V VOLTAGE SENSING L1 L1 L4
L1 L1 TERMINAL/CONNECTION POINT
L2 W VOLTAGE SENSING L3 L1
E U
E E Q2 Q1 W
E
L2 L5
L2 L5
TO ALTERNATOR L2 L2 220V
TO ALTERNATOR L2 L2 220V
N
TERMINAL BOX L3 TERMINAL BOX 3 POLE BREAKER
L6 L3
L3 L3 L6
L3 L3
V
4

3
SP-C1 SP-C1
D D D D
C92-C56 WH-18
C91-C55 WH-18
C90-C54 WH-18 4 POLE BREAKER
C50-C57 WH-18 TO CONTROLLER
1 101-C60 WH-18 C30-C58 WH-18

2 C10-C59 WH-18
102-C52 WH-18

3 103-C53 WH-18
TO MCBS
C C C T4 L3 1 L3 1 101-C60 WH-18 C
4 104-C51 WH-18 FROM
2 102-FJ1 WH-16 2 102-C52 WH-18
F-C3 C-C12
ALTERNATOR TO MCBS
T2 L2 3 101-FJ3 WH-16 3 103-C53 WH-18
TERMINALS
T1 L1 4 L1 104-FJ5 WH-16 4 104-C51 WH-18
C92-C56 WH-18
C91-C55 WH-18 FJ-C3 FJ-C2 FJ-C1 C-C12

C90-C54 WH-18

C50-C57 WH-18 TO CONTROLLER

B C30-C58 WH-18 B B R121 AVR B
C10-C59 WH-18 F1 F1-RD TO EXCITER E1
F2
F2-BK TO EXCITER E2
N N
POT
U
R2 R1 U

A A A A
SIGNAL NAMES
CIRCUIT ID COLOR DESCRIPTION
1 WH BATTERY POSITIVE

SHEET 5 SHEET 6 101

102
WH
WH
GEN SENSING NEUTRAL
GEN SENSING PHASE L3 BEFORE MCB 3
103 WH GEN SENSING PHASE L2 BEFORE MCB 2
104 WH GEN SENSING PHASE L1 BEFORE MCB 1 WIRE GROUP COLOR DESCRIPTIONS
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 108 WH GEN SENSING L1 PHASE
109 WH GEN SENSING L2 PHASE (+) BATTERY
110 WH GEN SENSING L3 PHASE
14 WH PMG LL & FGL STARTING CIRCUIT
15 WH PMG LL & FGL
16 WH PMG LL & FGL
(-) BATTERY / SENSOR RETURN
17 WH EMERGENCY STOP SENSOR / ACTUATOR SUPPLY
17B WH EMERGENCY STOP
17C WH EMERGENCY STOP SIGNAL TO ECM
17D WH EMERGENCY STOP CANOPY
17E WH EMERGENCY STOP CANOPY
2 WH AVR SUPPLY
3 WH AVR SUPPLY
24 WH CUSTOMER START
30 WH PANEL ANALOGUE GROUND
314 WH 5V ANALOGUE POWER SPEED ADJ
315 WH ANALOGUE THROTTLE SPEED ADJ
316 WH ANALOGUE GROUND SPEED ADJ COLOUR ABBREVIATIONS
338 WH WATER IN FUEL ABBREVIATION DESCRIPTION
3A
3D
WH
WH
FUEL/RUN/STOP
FUEL/RUN/STOP
BK
CU
BLACK
COPPER
HARNESS TABLE
4 WH CRANK NEGATIVE (ECM) GN-YL GREEN-YELLOW IDENT PART NO. CGH DESCRIPTION
4A WH CRANK POSITIVE (ECM) RD RED HARNESS AS - - -
5 WH PANEL DC NEGATIVE WH WHITE ADP 482-1687 - D340/R450 ADAPTOR
5+ WH ALT EXCITATION POSITIVE BR BROWN C 557-9647 - ENGINE
507 WH RELAY COIL SUPPLY GR GREEN D 345-1116 - LINK E-STOP
51A WH SIGNAL TO STARTER MOTOR BL BLUE FB NA - VOLTAGE SENSING (LEORY SOMER)
53A WH SIGNAL TO STARTER MOTOR YL YELLOW A 480-1626 - VOLTAGE SENSING ( LL PMG D350/R450)
5V WH 5V SENSOR SUPPLY G 345-1117 - CANOPY E-STOP
6- WH ALT EXCITATION NEGATIVE H 362-0449 - AVR (D350/R450 PMG)
61 WH CAN1 (+) LR NA - AVR (R250)
62 WH CAN1 (+) LSA NA - AVR CONNECTOR ( SUPPLIED)
6A WH ECM POWER N AS SUPPLIED BATTERY -
6C
7
WH
WH
ECM POWER
FUSED PANEL POSITIVE
ABBREVIATIONS P AS SUPPLIED BATTERY +
TAL 591-1583 R180 TO PMG HARNESS
BATT (+) RD BATTERY POSITIVE ABBREVIATION DESCRIPTION
FL 600-9118 HARNESS ASM FOR 3PH - 4W FGL ALTERNATOR
BATT(-) BK BATTERY NEGATIVE AC ALTERNATING CURRENT
FH 600-9123 HARNESS ASM FOR 1PH - 2W FGL ALTERNATOR
C10 WH CT PHASE L1 AVR AUTOMATIC VOLTAGE REGULATOR
FJ 600-9126 HARNESS ASM FOR 1PH - 3W FGL ALTERNATOR
C30 WH CT PHASE L2 CHARGE ALT CHARGING ALTERNATOR
C50 WH CT PHASE L3 CSA COLD START ADVANCE
C90 WH CT COMMON L1 DC DIRECT CURRENT
C91 WH CT COMMON L2 DIN EMCP DIGITAL INPUT
C92 WH CT COMMON L3 E-STOP EMERGENCY STOP PUSHBUTTON
ETH GN-YL EARTH/GROUND ECR ENGINE CRANK RELAY
ET WH ENGINE TEMPERATURE ETH EARTH
F+ WH EXCITER FIELD NEGATIVE FCS FUEL CONTROL SOLENOID
F- WH EXCITER FIELD POSITIVE FLPS FUEL LIFT PUMP
GND WH EARTH/GROUND MCB MINIATURE CIRCUIT BREAKER
L1 BK PHASE L1 MPU MAGNETIC PICKUP
L2 BK PHASE L2 OP OIL PRESSURE SENDER
L3 BK PHASE L3 PMG PERMANENT MAGNET GENERATOR
N BK NEUTRAL POWER CABLE TERM PANEL TERMINAL
OP WH OIL PRESSURE
SA1 WH SPARE ANALOGUE INPUT 1
SA2 WH SPARE ANALOGUE INPUT 2
SA3 WH SPARE ANALOGUE INPUT 3
SCR CU CAN1 (SHIELD)
ST1
ST2
WH
WH
RAISE SPEED
LOWER SPEED THIS SCHEMATIC IS FOR THE C3.3 GENERATOR SET ELECTRICAL SYSTEM
U WH R120 / R121 / VOLTAGE SENSING

W
V WH
WH
R120 / R121 / R180 / VOLTAGE SENSING
R180 / VOLTAGE SENSING VOLUME 3 of 4: 1103/1104 GE5 ENGINE
N WH NEUTRAL SENSING Do not operate or work on this product unless you have
X1
X2
WH
WH
SHUNT EXCITATION
SHUNT EXCITATION read and understood the instruction and warnings in the MEDIA NUMBER: M0132063
Z1 WH AREP EXCITATION relevant Operation and Maintenance Manuals and
Z2
F1
WH
RD
AREP EXCITATION
FGL ALT EXCITATION POSITIVE relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 616-0679, CHANGE: 00, VERSION: DK
F2 BK FGL ALT EXCITATION NEGATIVE tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
 M0132063
September 2021

M0132063 VOL 4 of 4
(Dimensions: 56 inches x 35 inches)
C3.3 Generator Set
Electrical System
EC31-UP
EC41-UP
EC51-UP
EC61-UP
RFF1-UP
H371-UP
RFG1-UP

42 Page,
Volume 4 of 4: 1103/1104 GE0 ENGINE

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1103 & 1104 GE0 ENGINE WIRING POWER SCHEMATIC FUW LC FRAME ALT ONLY POWER SCHEMATIC FUW M17 & M22 FRAMES ALT ONLY
L L L L L L

3P BREAKER 3P BREAKER 3P BREAKER

3P BREAKER
M0132063 VOL 4 of 4

400A BREAKER 125A & 160A BREAKER 400A BREAKER

SERIES DELTA 125A & 160A BREAKER
(Dimensions: 56 inches x 35 inches)

K K K K K K
T1 L1-UL1 T1 L1-UE1 T1 L1-UC1
T12 T1
EXCITER
T1 L1-UK1

INSIDE THE PANEL C-C1 T2 L2-VL1 T2 L2-VE1 T2 L2-VC1

566-2464 T9 T4
T2 L2-VK1
T6 T7
1
MPU - T3 T3 T3 L3-WC1
T3
L3-WL1 L3-WE1
2
T10 T3 L3-WK1
MPU +
T8 T5
J 3
MPU SHIELD
J J J J J
T11 T2
N N-NL1 N N-NE1 N N-NC1
4 E
CAN - N N-NK1

5
C-C5 CAN +
OP SENDER 230-4013
6
CAN SHD 3P BREAKER 3P BREAKER
SIGNAL 3 SA1-C1 WH-18 SA1-C1 WH-18 9
3P BREAKER 3P BREAKER
OIL PRESS-SA1
TERM 9
VS 1 5V-C29 WH-18 5V-C29 WH-18 5V-C2 WH-18 7
5V OP SUPPLY
TERM 8
I GND 2 30-C31 WH-18 30-C30 WH-18 30-C3 WH-18 8
ANAL SENSOR GND I I I I 200A BREAKER 250A BREAKER I
PARALLEL STAR 200A BREAKER 250A BREAKER
30-C32 WH-18
PARALLEL STAR T1 L1-UG1 T1 L1-UF1
1 30-C33 WH-18
T1 L1-UH1 T1 L1-UJ1
2 SA2-C4 WH-18 SA2-C4 WH-18 10
COOL TEMP-SA2 T7 T2
155-2269 EXCITER
ET SENDER C-C6 REF[11,A] 19-C5 WH-18 14 T1 T8 T2 L2-VG1 T2 L2-VF1
CHARGE ALT T7 T2
T5 T2 L2-VH1 T2 L2-VJ1
12 T10 EXCITER T1 T8
T4 T11
T5
T3 L3-WG1 T3 L3-WF1
H TERM 12
13
H H T3 T3
H H T4
T10
T11
H
T12 T6 L3-WH1 L3-WJ1
SA3-C8 WH-18 11
SPARE ANAL I/P
FCS
T12 T6

53A-C34 WH-18 REF[11,D] E

N N-NG1 N N-NF1
T9 T3
TERM 7 N N-NH1 N N-NJ1
5-C35 WH-18 5-C28 WH-18 5-C9 WH-18 15
BATT NEGATIVE E
CANOPY E-STOP (STD) T9 T3

REF[11,C] 5-C36 BK-8 CONNECT TO START (AUTO) 24-C10 WH-18 16

REMOTE START
TERM 6 TERM 5

G 1 2
G G 3 PHASE 4 WIRE 3P BREAKER 4P BREAKER G G 3 PHASE 4 WIRE 3P BREAKER 4P BREAKER G
53A-C45 WH-18 REF[11,D]
D-C2
FLPS
1

63A, 80A & 100A BREAKER 63A, 80A & 100A BREAKER
42 Page,

1 2
17D-G7 WH-18 1 2 5-C39 WH-18

REF[5,C]
17E-G8 WH-18 2 155-2269
C-C8
4A-C11 WH-18 19
CRANK
63A, 80A & 100A BREAKER 63A, 80A & 100A BREAKER

REF[5,D] 3A-C13 WH-18 18

FUEL/RUN/STOP L1-UA1
L1-UD1
LINK E-STOP (STD) 17
ECM POWER

F F F F F L2-VA1 CUSTOMER LOAD F

D-C1 C-C2 L2-VD1 CUSTOMER LOAD
1 1 17C-C15 WH-18 CONNECTION SERIES STAR CONNECTION
20
E-STOP SERIES STAR
17D-D3 WH-18 2 2 17-C16 WH-18 21
E-STOP I/P L3-WA1
1 L3-WD1
AC ALTERNATOR AC ALTERNATOR T2

AL-T1 1
CSA T2 AL-T2 1

T1 T5
T1 T5
EXCITER N-NA1
EXCITER N-ND1 E2 E2

3
4

2
TERM 4 T8
T4 344-0415

4
5
6
1
2
3
T8
T4
22
PRE-HEAT E2 C-C7
C-C7 T7 T11
TERM 3 T7 T11
344-0415
T10 T10
53A-C201 WH-18

E TERM 2 E E T12
E E T12
E
REF[9,B] 1-C19 WH-16 7-C18 WH-16 7-C17 WH-18 23
BATT POSITIVE E1 E1
MCB 4 (10A) E1 T9
T9
T6
T6
E 234-1858
E
C-C3 C-C3
234-1858 T3
FCR T3
C92-C56 WH-16 1 (CURRENT SENSING EARTH L1)
C92-C54 WH-16 C92-C54 WH-16 1 (CURRENT SENSING EARTH L1)

AL-T3 1
REF[10,B] 1-C21 WH-16 30
BASEFRAME C91-C55 WH-16 2 (CURRENT SENSING EARTH L2)
REF[10,G] 53A-C45 WH-18 87A BASEFRAME CUSTOMER C91-C55 WH-16 C91-C55 WH-16 2 (CURRENT SENSING EARTH L2) CUSTOMER
15A GND GND
REF[10,H] 53A-C34 WH-18 53A-C22 WH-16 53A-C22 WH-16 87 GND GND C90-C56 WH-16 C90-C56 WH-16 3 (CURRENT SENSING EARTH L3)
C90-C54 WH-16 3 (CURRENT SENSING EARTH L3)
D 507-C38 WH-18 86 D D CONNECT TO T7 D D D
CONNECT TO T10 C50-C57 WH-16 4 (CURRENT SENSING L3)
85 C50-C57 WH-16 C50-C57 WH-16 4 (CURRENT SENSING L3)
51A-C26 WH-16 REF[4,C] REF[2,F] 3A-C13 WH-18
50
LSA-C1 C30-C58 WH-16 5 (CURRENT SENSING L2)
C30-C58 WH-16 C30-C58 WH-16 5 (CURRENT SENSING L2)
STD (LSA)
507-C24 WH-18 24

6
2
4
1
3
5
RELAY COIL SUPPLY C10-C59 WH-16 6 (CURRENT SENSING L1)
C10-C59 WH-16 C10-C59 WH-16 6 (CURRENT SENSING L1)
LR-C1 F1-RD MCB 1 (2A) 1
R220/R250 REGULATOR MCB 1 (2A)
L1 4 L1 104-FL2 WH-16 4 104-C80 WH-18 108-C60 WH-18 8 (VA GEN IN)
ECR U-FB1 WH-18 4 104-C80 WH-18 108-C60 WH-18 8 (VA GEN IN)
F2-BK MCB 2 (2A) 1
G S
REF[9,B] 30
REFER TO DOOR SCHEMATIC 2-LR4 WH-16 0V MCB 2 (2A)
L2 3 L2 103-FL1 WH-16 3 103-C81 WH-18 109-C52 WH-18 9 (VB GEN IN)
1-C25 WH-16 3-LR3 WH-16 110V V-FB2 WH-18 3 103-C81 WH-18 109-C52 WH-18 9 (VB GEN IN)
STARTER MOTOR 5+-LR2 WH-16 E+ V ADJ POT MCB 3 (2A) 1
87A
25A FOR MATING CONNECTOR 6--LR1 WH-16 E- V ADJ POT
2 102-C82 WH-18
MCB 3 (2A)
110-C53 WH-18 10 (VC GEN IN)
L3 2 102-FL3 WH-16 2 102-C82 WH-18 110-C53 WH-18 10 (VC GEN IN)
30 REF[9,D] 87 W-FB3 WH-18
NEUTRAL TERM
C MOT BTRY 51A-C26 WH-16
86
C C NEUTRAL TERM C C N 1 N 101-FL4 WH-16 1 101-C83 WH-18 101-C51 WH-18 7 (AC NEUTRAL)
C
507-C27 WH-18 N-FB4 WH-18 1 101-C83 WH-18 101-C51 WH-18 7 (AC NEUTRAL)
EARTH TERM
REF[2,G] 4A-C11 WH-18 85 EARTH TERM FL-C3 FL-C2 FL-C1 C-C9
FB-C1 C-C9 ETH-C65 GN-YL-16 11 (EARTH TERM)
M 394-7590 ETH-C65 GN-YL-16 11 (EARTH TERM)
1-C40 RD-8

12
31 12
D350 AVR &
D350 AVR SHUNT OPTION
REF[10,G] 5-C36 BK-8 & PMG OPTION (3PHASE SENSING)
FUW LL1500 & LL3100 FUW LL1500 & LL3100
REFER TO DOOR SCHEMATIC R120 AVR REFER TO DOOR SCHEMATIC
REF[5,D]
1-C21 WH-16
FOR MATING CONNECTOR
F1
FOR MATING CONNECTOR
BATT(-)-N1 BK-2

PMG
BATT(+)-P1 RD-2

1-C25 WH-16 REF[4,C] F2

B 1-C19 WH-16 REF[5,E] B B 362-0122 B B N N-BL R180 AVR & PMG OPTION B
H-C3 J-C1 ADP-C2 ADP-C1
REQUIRED FOR MECH ENGINES ONLY - 5V SUPPLY FOR OIL PRESSURE SENSOR U U-YL
J-C1
USED FOR CONTROL PANEL WITHOUT 5V OUTPUT D350 Z1 1 4 D350 Z1 1 5 N1 R180 AVR 351-6707
X2 2 14-H2 WH-18 1 14 X2 2 2-ADP 1
X1 3 15-H3 WH-18 2 15 X1 4 3-ADP 4 Z1 Z1-TAL1 WH-18 4
DC VOLTAGE REGULATOR FREQ ADJ Z2 4 16-H4 WH-18 3 16 FREQ ADJ Z2 5 3 CONNECT TO LSA-C1 V V-GR X2-TAL2 WH-18 1 14
+
FREQ ADJ F-
F+
5
6
H-C1 FREQ ADJ F-
F+
3
6
(6-)-ADP
(5+)-ADP
6
2
REF D18
X2
X1
Z2
X1-TAL3 WH-18
Z2-TAL4 WH-18
2
3
15
16
PMG
Vin (6.5v - 30v) RD TERM 4 3 (6-)-ADP 6
6--H5 WH-18
5+-H6 WH-18 6 (5+)-ADP 2 CONNECT TO LSA-C1 CONNECT TO 'N1' FOR 6P (220/127V, 60Hz)
F1 (+) F1 TO EXCITER E1
Vout (5v) 1 2-ADP 1 CONNECT TO 'V' FOR 6S (380/415V, 60Hz) TO EXCITER E2
BATTERY BR TERM 9 LS-C1 4 3-ADP 4
F2 (-) F2
REF D18 LS-C1 V VOLTAGE SENSING U
V

DROP CT S2
DROP CT S1

DROP CT S2
DROP CT S1
2 3

VOLTS ADJ
VOLTS ADJ

VOLTS ADJ
VOLTS ADJ
GND W 1 102-A6 WH-16 CONNECT TO MCB 3 5 5 W 1 102-A3 WH-16 CONNECT TO MCB 3 L1
+-C23 RD-8 BK TERM 6 V 2 103-A5 WH-16 CONNECT TO MCB 2 V 2 103-A2 WH-16 CONNECT TO MCB 2 L2
U 3 104-A4 WH-16 CONNECT TO MCB 1 ADP-C2 ADP-C1 U 3 104-A1 WH-16 CONNECT TO MCB 1 W W
Q2 Q1 VOLTAGE SENSING V
A REF[4,H]
A A FOR 1PHASE VOLTAGE SENSING, WITH PMG OPTION CONNECT WIRE 104 TO MCB 1, A A A
+ ALT 19-C5 WH-18 CONNECT V&W FOR 380-480V (3PH,6S)
WIRE 102 TO MCB 2 AND WIRE 103 TO BE TIED BACK.
GND CONNECT L1&L2 FOR 190-240V (3PH,6P) & (1PH,M)

SHEET 2 SHEET 3 SHEET 4

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

POWER SCHEMATIC FUW LC FRAME ALT ONLY POWER SCHEMATIC FUW M17 & M22 FRAME ALT ONLY
L L
L L

K 1 PHASE 2 WIRE K
K
1 PHASE 2 WIRE K
125A, 200A, 250A, 400A & 630A BREAKER 125A, 200A, 250A, 400A & 630A BREAKER

ADDITIONAL INFORMATION
L1 L4
L1 L1
U
L1
L1 L4 CUSTOMER DIN RAIL INFORMATION
L1

J TO ALTERNATOR
L5
220V J NOTE: ALTERNATOR COMES WITH ALL THE 3 CABLES BUT,
J J
L2 SHOULD NOT BE USED WITH 1PHASE 2WIRE
TERMINAL BOX V
TO ALTERNATOR L2 220V
SYSTEM FOR CUSTOMER LOAD CONNECTION
L3 L6
L3 L3
N
TERMINAL BOX L3 L6
L3 L3
4

SP-C1

3
SP-C1
I I
I I
C90-C56 WH-18
C91-C55 WH-18
C92-C54 WH-18
101-C60 WH-18
1 C50-C57 WH-18 TO CONTROLLER
2 102-C52 WH-18 C30-C58 WH-18
TO MCBS C10-C59 WH-18
3 103-C53 WH-18 RAIL CURRENT RATING WIRE ID DESCRIPTION
MCB 1 2A 104, 108 L1 SENSING (AC)
4 104-C51 WH-18 MCB 2 2A 103, 109 L2 SENSING (AC)
1 1
H H T4 L3 L3 101-FH1 WH-16 101-C60 WH-18 MCB 3 2A 102, 110 L3 SENSING (AC)
F-C2 C-C9
H FROM H TERM 101 NEUTRAL TERMINAL
2 2 102-C52 WH-18 MCB 4 10A +, 7 PANEL SUPPLY
ALTERNATOR TO MCBS
3 3 103-C53 WH-18
C92-C56 WH-18
TERMINALS
T1 L1 4 L1 104-FH2 WH-16 4 104-C51 WH-18
C91-C55 WH-18

C90-C54 WH-18 FH-C3 FH-C2 FH-C1 C-C9

C50-C57 WH-18 TO CONTROLLER

C30-C58 WH-18
R121 AVR
G C10-C59 WH-18 G
G F1 F1-RD TO EXCITER E1 G TERM NO. WIRE ID DESCRIPTION
F2 F2-BK TO EXCITER E2 ETH EARTH
N N 1 6 ECM POWER
2 7 BATTERY POSITIVE
U U
POT R2
R1
3 7 BATTERY POSITIVE
4 7A BATTERY POSITIVE (AMMETER)
R221 REGULATOR
5 24 REMOTE START
E- TO EXCITER E2 6 5 BATTERY NEGATIVE
E+ TO EXCITER E1 7 5 BATTERY NEGATIVE
VOLTS ADJ POT 0V CONNECT ALT TERMINAL T1 8 30 SENSOR RETURN
VOLTS ADJ POT.1 110V
CONNECT ALT TERMINAL T2 9 5V 5V SENSOR SUPPLY

F 1 PHASE 3 WIRE F
F F
10
11
12
SA1
SA2
SA3
SPARE ANALOG INPUT 1
SPARE ANALOG INPUT 2
SPARE ANALOG INPUT 3
125A, 160A, 200A, 250A & 630A BREAKER R180 AVR & PMG OPTION

J-C2
1 PHASE 3 WIRE
R180 AVR 351-6707 125A, 160A, 200A, 250A & 630A BREAKER
Z1 Z1-TAL1 WH-18 4
X2-TAL2 WH-18 1 14
X2
X1
Z2
X1-TAL3 WH-18
Z2-TAL4 WH-18
2
3
15
16
PMG
L1 L4 F1 (+) F1 TO EXCITER E1
L1 F2 (-) F2 TO EXCITER E2
L1 V
V VOLTAGE SENSING L1 L1 L4
E U E L1
L1 L1
L2
E Q2 Q1
L2
W
W VOLTAGE SENSING L3 E
TO ALTERNATOR L2 L2 220V
N L2 L5
TERMINAL BOX TO ALTERNATOR L2 L2 220V
L3 L6
L3 L3 TERMINAL BOX L3
V L6
L3 L3 SYMBOL LEGEND TABLE
4

SP-C1 MINIATURE CIRCUIT BREAKER

D D

3
D SP-C1 D
EMERGENCY STOP PUSHBUTTON
C90-C56 WH-18
C91-C55 WH-18
C92-C54 WH-18
1 FUSED AUTOMOTIVE RELAY
101-C60 WH-18 C50-C57 WH-18 TO CONTROLLER
2 102-C52 WH-18 C30-C58 WH-18

3
TO MCBS C10-C59 WH-18
103-C53 WH-18
C C RESISTOR
4 104-C51 WH-18 C 1 1
C
T4 L3 L3 101-C60 WH-18
F-C4 C-C9 FROM
2 102-FJ1 WH-16 2 102-C52 WH-18
EARTH/GROUND
ALTERNATOR TO MCBS
T2 L2 3 101-FJ3 WH-16 3 103-C53 WH-18
C92-C56 WH-18 TERMINALS
T1 L1 4 L1 104-FJ5 WH-16 4 104-C51 WH-18
C91-C55 WH-18
FJ-C3 FJ-C2 C-C9
SIGNAL NAMES CURRENT TRANSFORMER
FJ-C1
C90-C54 WH-18 CIRCUIT ID COLOR DESCRIPTION

C50-C57 WH-18 TO CONTROLLER 1

101
WH
WH
BATTERY POSITIVE
GEN SENSING NEUTRAL PANEL TERMINAL
B C30-C58 WH-18 B 102 WH GEN SENSING PHASE L3 BEFORE MCB 3
B B 103 WH GEN SENSING PHASE L2 BEFORE MCB 2
TERMINAL
C10-C59 WH-18 R121 AVR 104 WH GEN SENSING PHASE L1 BEFORE MCB 1
F1-RD 108 WH GEN SENSING L1 PHASE
F1 TO EXCITER E1
F2
109 WH GEN SENSING L2 PHASE
F2-BK TO EXCITER E2 110 WH GEN SENSING L3 PHASE CONNECTOR
N N 14 WH PMG LL & FGL
POT 15 WH PMG LL & FGL
U
R2 R1 U 16 WH PMG LL & FGL
17 WH EMERGENCY STOP +
17B WH EMERGENCY STOP BATTERY
17C WH EMERGENCY STOP
17D WH EMERGENCY STOP CANOPY
A A 17E WH EMERGENCY STOP CANOPY
SPLICE
A A 2 WH AVR SUPPLY
3 WH AVR SUPPLY
24 WH CUSTOMER START WIRE
30 WH PANEL ANALOGUE GROUND
SHEET 5 314 WH 5V ANALOGUE POWER SPEED ADJ
SCREEN CABLE
315 WH ANALOGUE THROTTLE SPEED ADJ
SHEET 6 316 WH ANALOGUE GROUND SPEED ADJ
338 WH WATER IN FUEL 50

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3A WH FUEL/RUN/STOP
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3D WH FUEL/RUN/STOP
4 WH CRANK NEGATIVE (ECM)
G S
4A WH CRANK POSITIVE (ECM)
STARTER MOTOR
5 WH PANEL DC NEGATIVE
30
5+ WH ALT EXCITATION POSITIVE MOT BTRY

507 WH RELAY COIL SUPPLY

51A WH SIGNAL TO STARTER MOTOR M

53A WH SIGNAL TO STARTER MOTOR 31

5V WH 5V SENSOR SUPPLY
6- WH ALT EXCITATION NEGATIVE
61 WH CAN1 (+)
62 WH CAN1 (+) + ALT COLOUR ABBREVIATIONS
6A WH ECM POWER GND CHARGING ALTERNATOR
ABBREVIATION DESCRIPTION
6C
7
WH
WH
ECM POWER
FUSED PANEL POSITIVE
BK
CU
BLACK
COPPER
HARNESS TABLE
BATT (+) RD BATTERY POSITIVE GN-YL GREEN-YELLOW IDENT PART NO. CGH DESCRIPTION
BATT(-) BK BATTERY NEGATIVE 2 1 RD RED
RELAY HARNESS AS - - -
C10 WH CT PHASE L1 WH WHITE
4 3 ADP 482-1687 - D340/R450 ADAPTOR
C30 WH CT PHASE L2 BR BROWN C 557-9649 - ENGINE
C50 WH CT PHASE L3 GR GREEN D 345-1116 - LINK E-STOP
C90 WH CT COMMON L1
TERMINAL/CONNECTION POINT BL BLUE FB NA - VOLTAGE SENSING (LEORY SOMER)
C91 WH CT COMMON L2 YL YELLOW A 480-1626 - VOLTAGE SENSING ( LL PMG D350/R450)
C92 WH CT COMMON L3
G 345-1117 - CANOPY E-STOP
ETH GN-YL EARTH/GROUND
H 362-0449 - AVR (D350/R450 PMG)
ET WH ENGINE TEMPERATURE
LR NA - AVR (R250)
F+ WH EXCITER FIELD NEGATIVE
LSA NA - AVR CONNECTOR (SUPPLIED)
F- WH EXCITER FIELD POSITIVE
3 POLE BREAKER N AS SUPPLIED BATTERY -
GND WH EARTH/GROUND
P AS SUPPLIED BATTERY +
L1 BK PHASE L1
TAL 591-1583 R180 TO PMG HARNESS
L2 BK PHASE L2
L3 BK PHASE L3 ABBREVIATIONS FL
FH
600-9118
600-9123
HARNESS ASM FOR 3PH - 4W FGL ALTERNATOR
HARNESS ASM FOR 1PH - 2W FGL ALTERNATOR
N BK NEUTRAL POWER CABLE
ABBREVIATION DESCRIPTION FJ 600-9126 HARNESS ASM FOR 1PH - 3W FGL ALTERNATOR
OP WH OIL PRESSURE
SA1 WH SPARE ANALOGUE INPUT 1 AC ALTERNATING CURRENT
SA2 WH SPARE ANALOGUE INPUT 2 AVR AUTOMATIC VOLTAGE REGULATOR
SA3 WH SPARE ANALOGUE INPUT 3 CHARGE ALT CHARGING ALTERNATOR
SCR CU CAN1 (SHIELD) CSA COLD START ADVANCE
ST1 WH RAISE SPEED DC DIRECT CURRENT
ST2 WH LOWER SPEED DIN EMCP DIGITAL INPUT
U WH R120 / R121 / VOLTAGE SENSING E-STOP EMERGENCY STOP PUSHBUTTON
V WH R120 / R121 / R180 / VOLTAGE SENSING ECR ENGINE CRANK RELAY
W WH R180 / VOLTAGE SENSING
4 POLE BREAKER ETH EARTH
N WH NEUTRAL SENSING FCS FUEL CONTROL SOLENOID
X1 WH SHUNT EXCITATION FLPS FUEL LIFT PUMP
X2 WH SHUNT EXCITATION MCB MINIATURE CIRCUIT BREAKER
Z1 WH AREP EXCITATION MPU MAGNETIC PICKUP
Z2 WH AREP EXCITATION OP OIL PRESSURE SENDER
F1 RD FGL ALT EXCITATION POSITIVE PMG PERMANENT MAGNET GENERATOR
F2 BK FGL ALT EXCITATION NEGATIVE TERM PANEL TERMINAL

WIRE GROUP COLOR DESCRIPTIONS THIS SCHEMATIC IS FOR THE C3.3 GENERATOR SET ELECTRICAL SYSTEM
(+) BATTERY Do not operate or work on this product unless you have VOLUME 4 of 4: 1103/1104 GE0 ENGINE
STARTING CIRCUIT read and understood the instruction and warnings in the
(-) BATTERY / SENSOR RETURN relevant Operation and Maintenance Manuals and MEDIA NUMBER: M0132063
SENSOR / ACTUATOR SUPPLY relevant service literature. Failure to follow the instruc-
SIGNAL TO ECM tions or heed the warnings could result in injury or SCHEMATIC PART NUMBER: 616-0680, CHANGE: 00, VERSION: DK
death. Proper care is your responsibility. Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.