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MOBILE MIXING PLANTS

M1 | M 2,25

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SCHWING-STETTER MOVES CONCRETE. WORLDWIDE.
Wherever concrete is produced and moved is where you will find Schwing-Stetter machinery.

With plants in Germany, Austria, USA, Brazil, Russia, China and India as well as with more than
100 sales and service facilities, the group of companies is always close to the customer.

Our wide range of products with something for every application is what makes Schwing-Stetter
the No. 1 system supplier for concrete machinery worldwide.

CONCRETE MIXING PLANTS

TRUCK MIXER

TRUCK-MOUNTED CONCRETE PUMPS

STATIONARY CONCRETE PUMPS

SEPARATE PLACING BOOMS

CONCRETE RECEYCLING PLANTS

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MOBILE PLANTS FROM STETTER.


QUALITY CONCRETE ON-SITE.

Wherever construction sites have to be supplied for any length of time with larger quantities of high-quality concrete,
mobile mixing plants from Stetter provide special efficiency. It does not matter whether they are used for the
construction of traffic routes, dams, landfills or airports, the M 1 and M 2,25 have been designed to handle the task.
They can be quickly moved, transported on low-bed semi-trailers and quickly set up again, thanks to the fully installed,
pre-assembled compact units. The current development status of the M1 and M 2,25 has benefited from our experience
with more than 500 mobile Stetter plants worldwide. The proven basic concept of mobility has not changed.

The M1 is equipped with pan mixers and achieves a productive capacity of approx. 56 m3 of compacted concrete per
hour. The M 2,25 features a twin-shaft mixer. The output of compacted concrete is approx. 100 m3 per hour, thus making
it comparable with medium-sized stationary plants.

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MIXERS FROM STETTER. TECHNOLOGY
FOR THE PRECISE PRODUCTION OF CONCRETE.

PAN MIXER FOR M1 TWIN-SHAFT MIXER

Pan mixers allow you to produce quality concrete of all Excellent mixing with short mixing and discharging times,
consistencies – within a short mixing time and with low a wide range of applications as well as low wear: these
energy input, as they mix intensively due to short mixing are the characteristics of Stetter’s twin-shaft mixers in a
paths both horizontally and vertically. compact design. The high-performance mixing plant from
Stetter achieves an intensive agitation of the mixture,
The spring-mounted mixing arms are protected against and thus a fast homogeneity of the mixture. The mixing
wear by means of polyurethane sleeves. Instead of the arms, made of high-quality cast steel, have a helical
standard mixing paddles made of special chilled casting arrangement. The design features a large overlapping of
you can also use, if desired, our mixers with paddles tools and a low fill factor which has a positive effect on
made of a synthetic material that have an especially long the mixing result. Wear-resistant cast material having a
tool life. high degree of hardness and toughness are used for the
trough lining.
The mixing trough is lined with replaceable inner wall,
outer wall and floor wearing plates. You can lay out the
mixer floor with regular wearing plates made of special
steel or special chilled cast tiles. You can turn over the
wall wearing plates.

The cover of the mixer can be opened up to 50% during


cleaning and maintenance work. The mixer can be emptied
simply via the slide or trapdoor.

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No matter which plant you opt for: these are the advan- WAT E R W E I G H E R
tages you receive, thanks to the modular system of the
Stetter mobile mixing plant. The dosing of the mixing water is achieved fully auto-
matically by means of a patented weighing, pump and
■ Fast assembly and disassembly nozzle system. The water system is designed so that you
■ Easily accessible can use fresh water, recycled water or hot water without
■ Compact and still easy to maintain difficulty. After weighing, a special pressure water pump
■ Economical, reliable, perfect delivers the mixing water into the mixer.
■ Optional mounting of an ice weigher
■ Optional mounting of a powder weigher
■ Optionally available with housing

ADDITIVE WEIGHER

On request, we will equip our mixers with a two-cham-


ber additive weigher. The additives are discharged via
discharge pumps that are automatically rinsed. The
additives are distributed over the entire mixture via set of
nozzles.

ICE WEIGHER

The ice weigher is used for the weighing of flake ice.


At the bottom the side walls are slightly sloped outwards
which ensures the complete discharge of the container.

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STETTER MOBILE PLANTS. VERSATILE APPLICATION OPTIONS
MAKING THEM FIT TO BE USED ANYWHERE IN THE WORLD.

The M1 and the M 2,25 allows you to mix anything – whether it is dry concrete,
ready-mix concrete of all consistencies, hydraulically bound bases, recycled
material, mortar or self-levelling floor screed.

Stetter mixing plants can be used anywhere in the world. Whether it is in the
arctic cold, tropical humidity or extreme heat, the Stetter M1 and M2,25 can be
perfectly equipped for every climate zone, and have been proven reliable every
where. Thanks to steam injections and the addition of hot water, the winter
design permits the production of concrete at temperatures of down to –30 °C.

Two options for aggregate storage silo are available.

The compartment batcher with four compartments that can be fed via ramps located on
both sides. The feeder skip also functions as a weighing device.

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The in-line silo is used for larger quantities or if more than four kinds of
aggregates are used. The weighing takes place on a weighing belt which
forwards the aggregates to the feeder skip.

Batching gate and weighing belt for the in-line silo.

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STETTER MOBILE PLANTS.
EASY ASSEMBLY FOR BETTER EFFICIENCY.

The plant is delivered to the construction site on a semi-trailer. Only a mobile


crane is required for the erection. Due to the fully installed, pre-assembled
compact units, only eight days are usually required until being put into
operation. The following applies to the disassembly and reassembly: the plant
can be used again after one week if appropriate preparatory work has been
performed.

The plant is assembled as fast as it is shipped. After surveying, the plant is


placed and aligned, with the help of a crane, on a leveled compacted flat
ground without foundations.

The plant components with hinged joints are set up with a crane, positioned
and mounted – without requiring any welding. The pivoted upper part is then
brought into the final position. The support of the upper part is firmly attached
to the foundation platform with locking bolts.

The lateral ramp walls for the ramp drive together with the compartment
batcher now make up one unit. They only need to be filled with sand and
gravel and compacted to complete the drive-up ramp. The winter-proof housing
(optional) can be assembled in a single day.

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Plug-in connectors for the electrical connection of the peripheral devices make assembly
and disassembly operations easier.

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STETTER CONTROL SYSTEMS. IN-HOUSE DEVELOPMENT AND
PRODUCTION FOR THE HIGHEST DEMANDS.

Stetter mobile plants can be delivered with different


controls made in-house. These are housed in an inte-
grated control room or a separate container. For plant
sizes up to 1 m3 we recommend the low-cost batch
control MC 90. The operation is very simple, thanks to
the graphic display with integrated pushbuttons. Only a
few buttons need to be actuated for the production.

More modular control systems from Stetter are available


for larger-sized plants which we can configure according
to your specifications. The MC 150 is designed for high
flexibility and good expandability. The variable design of
this control allows its use in any kind of plant.

We satisfy the ever more complex requirements on a


batching system and weighing system with the new
MC 400 control generation. It also features a simple and
easy to operate graphic interface. The scope of supply
and services offered ranges from linking up workstations
to the automatic planning of the production, to the
control of several plants and to extensive billing func-
tions. It requires, however, a separate control container
or a control room provided by the customer.

MC 90

MC 150/MC 400

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STETTER MOBILE PLANTS.

TECHNICAL DATA M1 M 2,25

Overall plant Space required m3 CB*/IS** approx. 440/760 approx. 480/820


Compacted concrete output m3/h 56 101
Total length 1) m CB/IS 1) 21/32 22/34
Total width m CB/IS 21/24 22/24
Total height w/o silo m with house 9.0 11
Concrete discharge height m 4.0 4.1
Total weight 2) t CB/IS 2) 19/11 30/19
Operating voltage V 400 400
Power input kVA 120 200
Transportation dimensions Loading height m 3.5 3.4
Loading length total/base m CB/IS 12.15/9.1 15.5/12
IS = 9.8/8.9 IS = 12.5/9
Loading width m Design IS 2.5 3
Control Type Cabinet control Desk control
Designation MC 90/MC 150 MC 150/MC 400
Mixing unit Mixer type T 1000 DW 2.25
Mixer input power kW 37 75
Mixing cycle 1/h 56 45
Compacted concrete m3 1 2.25
Dry filling m3 1.5 3.375
Max. grain size mm 80/63 80/63
round/crushed
Feeder skip Input power kW 15 37
Medium feeder speed m/s 0.5 0.5
Feeder path m 8.2 10.2
Number of load cells piece 4 4
Compressor System pressure bar 10 10
Pressure tank volume ltr. 150 270
Cement weigher Cement weighing capacity kg 500 1,200
Number of cement load cells piece 3 3
Water weigher Water weighing capacity kg 250 600
Number of water load cells piece 1 3
Aggregate compartment Capacity m3 40 70
batcher
Number of compartments piece 4 4
Aggregate batching gates piece 5 5
Filling piece via shovel loader via shovel loader
Filling height m 4.95 5.10
Filling width per compartment m 3.20 3.30
Aggregate In-line silo Capacity m3 128 to 216 144 to 270
depending on design
Number of compartments piece 4 to 6 4 to 6
Aggregate batching gates piece 2 per chamber 2 per chamber
Filling piece via shovel dozer via shovel dozer
Filling height m 5.20 5.20
Filling width per compartment m 3.16/3.50 3.50/4.00
Belt width m 0.8 1.0
Minimum delivery rate m3/h 330 540
Weighing capability kg 2,500 5,625

1)
When an Inline silo with four compartments are used. * CB = compartment batcher
2)
Weight only for basic plants without Inline silo and accessories. ** IS = in-line silo

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SCHWING-STETTER ALWAYS CLOSE TO THE CUSTOMER.

Parent plant
Production subsidary
Own/independent sales
and serviec company

Subject to technical and dimensional modifications.


Photos are not binding.
The exact scope of the delivery is listed in the offer.

Stetter GmbH | Postfach 19 42 | 87689 Memmingen, Germany | Phone +49 (0) 8331 / 78-0
Fax +49 (0) 8331 / 78-275 | [email protected] | www.stetter.de

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