Cyclic Tests of Precast Pretensioned Rocking Bridge-Column Subassemblies
Cyclic Tests of Precast Pretensioned Rocking Bridge-Column Subassemblies
Cyclic Tests of Precast Pretensioned Rocking Bridge-Column Subassemblies
Bridge-Column Subassemblies
T. Thonstad, A.M.ASCE 1; B. J. Kennedy 2; J. A. Schaefer 3; M. O. Eberhard 4; and J. F. Stanton 5
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Abstract: Rocking columns reinforced with unbonded prestressing offer advantages for bridges constructed in seismic regions because
they can recenter the structure after an earthquake. Under lateral load, the columns rock on the foundation and cap beam, and rotate as rigid
bodies rather than deforming. This paper describes cyclic load tests of two subassemblies representing parts of a bridge bent constructed
using precast pretensioned rocking columns, spread footings, and a precast cap beam. The subassemblies, representing two halves of a
single column, were subjected to cyclic lateral displacements of increasing amplitude under a constant vertical load. The proposed column
design has several advantages over conventional cast-in-place construction. The use of precast columns and cap beams reduces
on-site construction time. The use of unbonded prestressing minimizes residual displacements after an earthquake. The strands are
deliberately debonded through the clear height of the column and bonded to the column concrete at the top and bottom, where the column
is embedded in the cap beam and footing, respectively. The columns are confined by steel tubes and annular end plates at their interfaces
with the footings and cap beams to minimize concrete damage when the columns rock. In the tests, the columns returned to their
initial location with essentially no concrete damage after being displaced to peak drift ratios exceeding 10%. At the end of the tests,
the columns’ lateral strengths still exceeded 80% of their peak values. The tests also provided the opportunity to evaluate practical
procedures for proportioning key details of the system. DOI: 10.1061/(ASCE)ST.1943-541X.0001823. © 2017 American Society of
Civil Engineers.
Author keywords: Bridges; Rapid construction; Column; Pretensioned concrete; Connection; Seismic; Residual displacements;
Low damage; Rocking.
To reduce traffic congestion and delays resulting from construc- One strategy for developing seismically resilient precast connections
tion, bridge owners are increasingly interested in reducing onsite for bridges is to emulate the performance of conventionally rein-
construction time. A common strategy for accelerating construc- forced monolithic concrete structures, which distribute deformations
tion is to prefabricate bridge elements offsite so that they can be over an extended region of the precast column (Matsumoto et al.
rapidly assembled on-site. This approach also provides greater 2008; Pang et al. 2010; Haraldsson et al. 2013; Haber et al.
work-zone safety and can improve manufacturing quality (FHWA 2014; Tran 2015). Others have proposed concentrating column de-
2011). formation at the connection interfaces, often called rocking behavior.
Prefabrication of substructures (foundation, columns, and cap Rocking designs are often combined with unbonded posttensioning
beams) can be particularly challenging in seismically active regions that forces any cracks to close at the end of an earthquake. Such
because the connections between precast elements experience large connection behavior can minimize the residual displacements of a
deformations during earthquakes, during which they need to dis- structure following the end of seismic shaking.
sipate energy without incurring significant damage. To address Ishizuka et al. (1984) proposed using unbonded posttensioning
these challenges, researchers have developed a variety of strategies for seismic resistance in a cast-in-place building. Priestley and Tao
to use precast bridge substructures in regions subjected to earth- (1993) and Mole (1993) then conducted analyses of a version of the
quakes (e.g., Marsh et al. 2011). system that used posttensioned precast elements that were designed
to rock at the connections. Stone et al. (1995) conducted tests
1 on a similar system. This concept was extended to precast walls
Formerly, Graduate Research Assistant, Dept. of Civil and Environmen-
tal Engineering, Univ. of Washington, Seattle, WA 98195 (corresponding
(e.g., Galusha 1999; Priestley et al. 1999; Restrepo and Rahman
author). E-mail: [email protected] 2007) and later adapted to bridges by vertically posttensioning seg-
2
Engineer, COWI Marine North America, 1191 2nd Ave., Suite 1110, mental precast columns (e.g., Hewes and Priestley 2002; Billington
Seattle, WA 98101. and Yoon 2004; Yamashita and Sanders 2009).
3
1st Lieutenant, United States Air Force, Washington, DC 20001. Because unbonded prestressing reinforcement provides little
4
Professor, Dept. of Civil and Environmental Engineering, Univ. of hysteretic energy dissipation (Stone et al. 1995), energy dissipaters
Washington, Seattle, WA 98195. have often been added to precast rocking connections to prevent
5
Professor, Dept. of Civil and Environmental Engineering, Univ. of excessive deformations during a seismic event. These dissipaters
Washington, Seattle, WA 98195.
(usually reinforcing bars) have often been added within the body
Note. This manuscript was submitted on July 23, 2015; approved on
February 21, 2017; published online on May 22, 2017. Discussion period of the bridge column (Palermo et al. 2007; Cohagen et al. 2008;
open until October 22, 2017; separate discussions must be submitted for Solberg et al. 2009; Ou et al. 2010). In other cases, the dissipaters
individual papers. This paper is part of the Journal of Structural Engineering, have been added to the outside of the column (Chou and Chen
© ASCE, ISSN 0733-9445. 2006; Solberg et al. 2009; Marriott et al. 2009; Guerrini et al. 2015;
and projecting bars fitting into matching ducts in the cap beam, and bottom of the clear height of the column. Rocking at the desired
which are then grouted to complete the connection. The girders location is ensured by making that location the weakest point along
may then be set following conventional practice. the column; the footing and cap beam are designed to be stronger
Similar connections have been deployed previously in the field than the column, and additional longitudinal reinforcement is
(Khaleghi et al. 2012) and subsequently in a shaking table test of a welded to the shoe and projects into the body of the column but
scaled bridge specimen (Mantawy et al. 2016). The prefabrication does not cross the rocking interface, as shown in Figs. 2 and 3.
of the column and cap beam saves time by eliminating a casting- Because the columns rock as nearly rigid bodies between the
curing cycle and the need to shore the beams (Marsh et al. 2011). cap beam and the foundation, the clear height of the column expe-
Most of the time savings comes from precasting the cap beam and riences little curvature, and damage to the column concrete is
the fact that setting girders could start within approximately 24 h of nearly eliminated. The reinforcing bars are less susceptible to buck-
placing it. The cap beam could be precast on site and lifted directly ling, because concrete spalling is suppressed by the steel shoe at
from its form onto the columns. Precasting the column offers fur- each end of the column. Fracture of the longitudinal reinforcing
ther time savings, because the strength of the footing concrete bars at the rocking interface, where concentrated deformations oc-
needed to resist, by shear, the weight of the column and cap beam cur, is delayed by local debonding.
is low (less than 0.3 MPa or 50 psi) and can easily be achieved
within a day. The roughened surface of the wet-socket connection
has been shown to have a force-transfer capacity that greatly ex- Design of Test Specimens
ceeds the demand (Haraldsson et al. 2013). Tran (2015) developed
a similar wet-socket connection for precast columns founded on The cantilever columns for both specimens were designed to have
drilled shafts. geometry and strength similar to those of a non-prestressed precast
The precast bridge columns are pretensioned with partially un- spread footing subassembly (PCC-SF-THK2), which was tested by
bonded strands to reduce postearthquake residual displacements. Haraldsson et al. (2013). The pretensioned spread footing–rocking
These strands are unbonded through the clear height of the column column subassembly (PreT-SF-ROCK) tested in the present study
and are bonded only at the top and bottom of the precast column, represented the connection between a column and a spread footing.
The companion pretensioned cap beam–rocking column subassem- The design drift capacity for the pretensioned rocking columns
bly (PreT-CB-ROCK) represented the connection between a col- depends on several considerations. To ensure low damage and re-
umn and a precast cap beam. centering, the strains in the strands and mild steel reinforcement
Column elevations and critical sections for the two 42%-scale should be limited during seismic events. For frequent earthquakes,
cantilever subassemblies are shown in Figs. 2–4. To facilitate pre- the strands should not yield. During exceptionally large and rare
tensioning, it was preferable to cast the columns horizontally so the motions, the mild steel reinforcing should not fracture, and full loss
columns had an octagonal cross section to simplify casting and of prestress should be prevented. For simplicity in design, these
finishing. They had inscribed diameters (flat-to-flat) of 508 mm drift capacities can be assessed using rigid-body mechanics.
(20 in.) and cantilever heights of 1,524 mm (60 in.). Schaefer et al. This approach has been shown to be effective in predicting the
(2014a) and Kennedy (2015) provided additional details of strains in the unbonded reinforcement for precast rocking members
these tests. (e.g., Wight and Ingham 2008).
defined in Eq. (1), of 0.99% ROCK and PreT-CB-ROCK subassemblies, respectively. Details
f py can be seen in Figs. 2 and 3. Epoxy coating was used for two rea-
ρequiv Ag ¼ As þ A ð1Þ sons: it provides additional corrosion protection to the strands, and
f sy p
it was thought at the time of design to provide better bond because
where Ag = gross area of the column; As = total area of mild steel of the grit impregnated in the coating (Cousins et al. 1990). The
reinforcing; Ap = total area of the prestressing strands; fsy = nomi- additional corrosion protection may prove to be unnecessary in
nal yield stress of the mild steel reinforcing (413 MPa or 60 ksi); a full-scale structure where the concrete cover to the strands would
and fpy = nominal yield stress of the strand (taken as 1,688 MPa or likely exceed 305 mm (12 in.).
245 ksi). The equivalent ratio is used here to account for the differ- Bond considerations were critical for the specimens, because the
ent yield strengths of the two types of steel. lengths available for anchorage in these laboratory-scale specimens
did not satisfy the AASHTO development requirements. This was
an artifact of the scaling process. At laboratory scale (42%), the
Debonding of Mild Steel Reinforcement diameter of full-scale 13-mm (1=2-in:) strands would have scaled
The longitudinal reinforcing bars were locally debonded near the to 5 mm (0.21 in.), and in that case, there would have been 117 and
column-spread footing or column–cap beam interfaces. Some of 150 strand diameters (db ) available to anchor the strands within
the debonding details differed between the two specimens in order the footing and cap beam, respectively. Because the smallest com-
to investigate the influence of these details on the observed damage mercially available epoxy-coated strands had a diameter of 10 mm
patterns and column performance. In the PreT-SF-ROCK subas- (3=8 in:), the resulting bonded lengths (66 and 84db ) did not
sembly, the bars were debonded using PVC sleeves for a total meet the current AASHTO guidelines for strand development
of 203 mm (8 in.), half within the body of the column and half (AASHTO 2014). To address this scaling artifact, additional
within the spread footing. In the PreT-CB-ROCK subassembly, anchorage was supplied in the form of strands vices at the tops
the bars’ debonded lengths were increased to 305 mm (12 in.), and bottoms of the columns. At the top of the column, where
and the debonded length was located entirely within grouted ducts the bonded lengths were shortest, load cells were placed under
in the cap beam. Here, the decision was made to place all the de- the strand vices to monitor potential strand slip.
bonding on the cap beam side, because the test schedule required For a given effective stress in the strands, the drift ratio of the
that the PreT-CB-ROCK column be cast before the debonded column at first strand yield, complete loss of prestress, or strand
length was finalized in light of the results of the PreT-SF-ROCK fracture can be estimated using Eq. (3)
test. By having the debonding sleeve along the protruding length of
Δ L
the bar, the sleeve could be installed just prior to completing the cap ≈ ðεlim − εpe Þ unb ð3Þ
beam connection. To evaluate the effect of the sleeve material, three h nj ðαDÞ
reinforcing bars (on one side of the section’s centerline) were
where Δ=h = drift ratio at the strand strain limit; εlim = strain limit
sheathed in steel tubes, and the remaining three were debonded
for the strand (yield, loss of initial prestress, etc.); εpe = effective
with PVC sleeves.
prestressing strain in the strands; Lunb = effective unbonded length
For a given unbonded length of the mild steel reinforcement,
of the strands accounting for strain penetration; nj = number of
the drift ratio at first bar yield or fracture can be estimated using
rocking joints in the column (1 in a cantilever; 2 in a fixed-fixed
Eq. (2):
configuration); and αD = distance from the outermost strand to the
Δ L neutral axis.
≈ εlim unb ð2Þ The prestressing strands were stressed to 1,240 MPa (180 ksi)
h ðαDÞ
before casting. Their average stress on the testing dates was esti-
where Δ=h = drift ratio at the bar strain limit; εlim = yield strain or mated to be 1,137 MPa (165 ksi) for both subassemblies, after ac-
the ultimate strain for a monotonically pulled bar (AASHTO 2014), counting for losses due to elastic shortening, relaxation, creep, and
here reduced to account for cyclic load effects; Lunb = effective shrinkage. This stress corresponded to a strain of 0.0058, which was
unbonded length of the reinforcement accounting for strain pen- selected using Eq. (3) to delay strand yielding and loss of initial pre-
etration; and αD = distance from the outermost tension bar to stress to drift ratios of roughly 1.9 and 6.0% for the PreT-SF-ROCK
the neutral axis. subassembly and 2.1 and 6.5% for the PreT-CB-ROCK subassem-
The unbonded lengths were selected using Eq. (2) to delay bar bly. These strains were computed assuming elastic-perfectly-plastic
fracture until 5.0 and 7.5% drift ratio for the PreT-SF-ROCK and behavior in the strands. The effective unbonded lengths of the
PreT-CB-ROCK subassemblies, respectively. These drift-ratio val- strands used in the calculations were computed by assuming a lin-
ues were assumed to be representative of an exceptionally rare ear variation of strain in the development region at each end, and
earthquake event beyond the typical design-level drift ratio. The consisted of the deliberately debonded lengths plus one flexural
effective unbonded length was taken as the deliberately debonded bond length (48db ). The latter was computed using the plastic bond
length plus two bar diameters, following the recommendations of stress coefficient for low-grit epoxy-coated strands recommended
Fig. 5. Precast connections: (a) wet socket connection before concrete casting; (b) hybrid-bar-socket connection
by Cousins et al. (1990). The elastic strain limit was taken longitudinal reinforcement into a set of vertical ducts cast into the
as 0.0086. precast cap beam. One central duct, made from 305-mm (12-in.)
diameter corrugated steel pipe, accepted the reduced diameter
section of the column in which the strands were bonded. Around this
Column Confining Shoe central duct, six 51-mm (2-in.) diameter steel ducts accepted the col-
The columns were protected with a confining shoe at their interfaces umn longitudinal bars. Grout was used to anchor the bars and reduced
with the footing and the cap beam. This detail consisted of a short section into the cap beam. A bedding layer of fiber reinforced grout,
section of an American Petroleum Institute (API) 5L steel tube nominally 13 mm (0.5 in.) thick at laboratory scale, was used to pro-
254 mm (10 in.) in height and 508 mm (20 in.) in diameter, with vide a seat between the top of the upper shoe and cap beam.
a wall thickness of 6 mm (0.25 in.) welded at its base to an annular
A36 steel end plate 13 mm (0.5 in.) thick, with holes to accommodate
the continuous reinforcing bars. The resulting ratio between the tube Test Setup and Instrumentation
diameter and wall thickness (D=t ¼ 80) is consistent with those
The experimental setup is shown schematically in Fig. 6. The col-
typically used for concrete-filled tube bridge columns (AASHTO
umns were subjected to a constant vertical load of 708 kN
2014). Discontinuous reinforcing bars (six No. 6 bars of 19 mm
(159 kips) and identical lateral displacement histories, consisting
diameter), welded to the annular end plate extended 1,092 mm
of 10 sets of four cycles each, as shown in Fig. 7. The latter is
(43 in.) into the clear height of the column. These No. 6 bars were
a modified version of the National Earthquake Hazards Reduction
added to distribute into the body of the column the local high com-
Program (NEHRP) recommendation for precast structural walls
pressive forces at the interface caused by the rocking behavior and to
(Building Seismic Safety Council 2004).
control the width of any cracks just above the confining steel shoe.
Electrical resistance strain gauges, potentiometers, and incli-
Because of concerns that the intended rocking behavior might
nometers were used to measure deformations of the column as well
permit shear sliding across the connection interface, a cup-and-
as the strains in the strands, mild steel reinforcing, and components
dowel assembly was used in the PreT-CB-ROCK subassembly
of the confined rocking detail. A detailed sensor list and experimen-
to allow free rotation and vertical movements but to prevent hori-
tal data can be found on the Network for Earthquake Engineering
zontal translation (Fig. 3). A high-strength 51-mm (2-in.) diameter
steel dowel was cast into the column with a paired empty housing
cast into the portion of the column that extended into the cap beam.
Flexural Strength
The columns in the PreT-CB-ROCK and PreT-SF-ROCK subas-
semblies maintained nearly 100% of their peak flexural strengths
up to the maximum drift ratio of 10.4%, despite the fracture of
some of the longitudinal reinforcing bars. In comparison, the col-
Fig. 7. Drift ratio testing protocol umn of the PCC-SF-THK2 subassembly tested by Haraldsson et al.
(2013) had lost 20% of its strength by a drift ratio of 6.9%.
The moment envelopes of the specimens are compared in Fig. 9.
Simulation Data Repository (Schaefer et al. 2014b; Kennedy They are shown in normalized form to facilitate comparison among
et al. 2014). columns with different reinforcement arrangements. For each col-
umn, the measured moments were divided by the ideal moment
capacity given by Eq. (4), which represents the flexural strength
Moment-Drift Response of a column made with concrete of infinite compressive strength
(a)
(b)
Fig. 8. Moment-drift relationships: (a) low drift ratio; (b) high drift ratio
Recentering
For peak drift ratios up to approximately 6%, the columns in the
PreT-CB-ROCK and PreT-SF-ROCK subassemblies returned es-
sentially to their un-deformed configuration upon unloading, as
shown in Fig. 8. For peak drift ratios of up to 10%, the columns
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had residual drift ratios of less than 1%. In comparison, the residual
column drifts in the PCC-SF-THK2 subassembly were signifi-
cantly larger.
The recentering behavior of the columns was quantified
using the normalized cross-over displacements (NCOD), defined
in Eq. (5):
Δþ −
cross − Δcross
NCOD ¼ ð5Þ
Δþ −
peak − Δpeak
where Δþ −
cross and Δcross in a particular cycle = displacements at
Fig. 9. Normalized moment-drift envelopes which the moment passes through zero; and Δþ −
peak and Δpeak =
maximum and minimum displacements in that same cycle,
as shown in the inset of Fig. 10. An NCOD value of 0.0 corre-
sponds to perfect recentering, whereas a value of 1.0 is consistent
with Coulomb frictional behavior and the complete absence of
recentering.
Fig. 10 shows the NCOD for the first and second cycles of each
set versus the respective cycle’s maximum applied drift ratio. For
each of the 10 sets, only these two cycles are shown, because they
represent the first excursions to larger drift ratios (as shown in
Fig. 7). The first cycle set is omitted, because the drift ratios were
below the columns’ yield drifts. As can be seen from the figure, the
pretensioning improved the column’s recentering performance over
the PCC-SF-THK2 subassembly for all drift levels.
Observed Damage
The photos in Fig. 11 show the damage to the PreT-SF-ROCK and
Fig. 10. Normalized crossover displacements PreT-CB-ROCK specimens and the PCC-SF-THK2 specimen at
Fig. 11. Subassemblies at 4% drift ratio: (a) PreT-SF-ROCK; (b) PreT-CB-ROCK; (c) PCC-SF-THK2 (image by Olafur S. Haraldsson)
Fig. 12. Columns at end of testing: (a) PreT-SF-ROCK; (b) PreT-CB-ROCK; (c) PCC-SF-THK2 (image by Olafur S. Haraldsson)
the peak displacement of the 4% drift ratio cycle. Fig. 12 shows the Performance of the Rocking Detail Components
columns at the end of testing.
Prestressing and armoring significantly reduced cracking and The performance of the rocking detail can be evaluated in terms of
spalling in the columns. In the PCC-SF-THK2 subassembly, the the extent to which it concentrated rotations at the column connec-
first open residual crack in the column was observed after an ex- tions, and the strains in the steel shoe and the cup-and-dowel
cursion to a drift ratio of 0.88%. Spalling in the column was first assembly.
observed at a drift ratio of 1.1%, and the column was fully spalled
by a drift ratio of 4.0%. The longitudinal reinforcement became
Concentrated Rotations at Column Connections
visible and buckled at a drift ratio of 6.9%, and fractured at a drift
ratio of 10.7%. The transverse reinforcement fractured at a drift Potentiometer pairs at the base of the columns were used to deter-
ratio of 8.3%. mine local rotations (rocking) at the connection interfaces. Fig. 13
In contrast, column concrete damage in the PreT-SF-ROCK and shows the contributions of the connection interface rotation to the
Pre-CB-ROCK subassemblies was nearly eliminated; cosmetic overall drift ratio. At a drift ratio of 1%, concentrated rotations at
cracks and minor flaking formed at the change in column geometry the connection interface were responsible for 88 and 80% of the
between the circular steel shoe and octagonal concrete section, as total column drift for the PreT-SF-ROCK and PreT-CB-ROCK sub-
shown in Fig. 12. If desired, this minor damage could likely be assemblies, respectively. By a drift ratio of 3%, these values had
eliminated by smoothing the transition in column section from cir- increased to 96 and 90%. In contrast, in the PCC-SF-THK2 sub-
cular to octagonal. During testing, the grout pad in the PreT-CB- assembly, at a drift ratio of 1%, the rotation in the first 45 mm
ROCK subassembly suffered only minor damage. Throughout the (1.75 in.) of the column contributed only 38% of the overall defor-
tests, neither of the columns developed cracks in the concrete mation. By a drift ratio of 3%, this number decreased to 30% as the
greater than 0.5 mm in width, even at peak displacements. plastic hinge spread up the height of the column.
No buckling of the longitudinal reinforcement was observed in
either the PreT-SF-ROCK or PreT-CB-ROCK subassemblies. The
longitudinal mild steel bars in the column of the PreT-SF-ROCK
and PreT-CB-ROCK subassemblies fractured after experiencing
drift ratios of 5.9 and 7.0%, respectively. The difference between
the specimens was attributed to the 50%-longer debonded length in
the PreT-CB-ROCK subassembly. In the PreT-CB-ROCK subas-
sembly, the reinforcing bars were debonded using steel tubes (north
side) and PVC sleeves (south side) to investigate the possibility of
more effective prevention of bar buckling and corresponding delay
in fracture. The bars did not buckle in either column, so no signifi-
cant difference in the drift at first fracture was observed; they frac-
tured in the same cycle.
No cracks or spalling were observed in the footing of the PreT-
SF-ROCK specimen, and only two hairline cracks (approximately
76.2 mm or 3.0 in. long) were observed in the side of the cap beam
of the PreT-CB-ROCK specimen. Hairline cracks were observed in
the footing of the PCC-SF-THK2 specimen; they were few, oc-
curred only on the sides, and remained at the hairline level through-
Fig. 13. Interface rotation contribution to drift
out the test.
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