A Review of DC Shipboard MicrogridsPart I Power Architectures Energy Storage and Power Converters
A Review of DC Shipboard MicrogridsPart I Power Architectures Energy Storage and Power Converters
A Review of DC Shipboard MicrogridsPart I Power Architectures Energy Storage and Power Converters
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5156 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 37, NO. 5, MAY 2022
Therefore, the voltage and frequency control of generators, the rectifiers, inverters, and dc/dc converters, as the interfaces
which supports the ac bus, is vital for the system operation. In between functional blocks and the dc network are controlled
recent decades, the development of power electronics concerns properly to ensure the system operate steadily. On the other
about fuels and the demands on compact SPSs drive the progress hand, regulations and standards on SPSs are immature. Even
of shipboard generation systems, and research focuses switch to though there are some recommendations and rules enacted by
the full electrification of dc ships. Compared with ac distribution, IEEE and International Maritime Organization [13], dc-SMG as
the dc SPS presents a dc bus, and the shipboard power compo- an emerging technology still requires a suitable standardization
nents connect through power converters as the interface to the dc when being deployed in the shipbuilding industry.
bus. This configuration allows the use of high-speed gas turbines In comparison, there are many differences between dc-SMGs
and high-speed generators, and makes it possible to regulate and general dc MGs. The load profile in dc-SMGs, of which an
the generator speed without frequency issues [9]. Therefore, the example is shown in Fig. 1, is more unpredictable than terrestrial
volume and size of SPS, as well as the fuel consumption of dc MGs due to the variable and harsh operation conditions; on
generators can be reduced [10]. Besides, the dc-SMGs simplify the contrary, the generated power in terrestrial dc MGs with
the generator connection without the need of synchronization of high penetration of renewable energy sources may fluctuate
phase angle and frequency. Another advantage of dc-SMGs is re- depending on the weather conditions. These differences lead
placing the bulky 50/60 Hz transformers by compact solid-state to different requirement on ESS in each application. Further-
transformers, which further improve the power density [11]. more, the specific structure of dc-SMGs brings the challenge in
Though with these benefits, the dc-SMGs have the challenge grounding system design.
in protection system design. Lacking of zero crossing of the This article aims at providing and making a summary of
current, dc breakers with the capability of disconnecting large current solutions on above challenges. The rest of this article is
current are more complex than ac breakers. organized as follows. Section II provides the review on dc-SMG
Assuring the quality of service (QoS) in SMGs is more configuration, including the bus architecture, voltage level, and
difficult than that in terrestrial microgrids (MGs) [12]. Being system configuration. Section III presents functional blocks in
islanded, a dc-SMG is endowed with limited power which dc-SMGs. In Section IV, the general information of power
is mainly generated by synchronous generators and fuel cells converters and their adoption into dc-SMG are studied. Finally,
(FCs) as the power generation modules (PGMs) to feed the Section V concludes this article.
entire system. In the load side, the electric propulsion system
accounts for around 80% of the total power demand with large
fluctuations, which is one of the main causes of SPS instability
issues. Besides, dedicated loads in ships such as thrusters and
radar may bring the voltage oscillation as well. Therefore, the II. POWER ARCHITECTURES OF DC-SMGS
dc-SMGs are weak and the magnitude of perturbations might be Power demand in a ship is usually up to megawatt (MW)-
high. To improve the QoS, modern ships are usually equipped class, which cannot be met by low-voltage SPSs. Furthermore,
with ESS as backup of PGMs to suppress the voltage oscillation. different types of ships have various power supply requirements
An overview of SPS is shown in Fig. 1. All the functional in terms of reliability, energy density, flexibility, etc. Therefore,
blocks in both generation side and load side are arranged in it is necessary to study the bus architecture and voltage levels,
radial, zonal, or ring architecture. Power converters, including as well as system configuration of SPSs.
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XU et al.: REVIEW OF DC SHIPBOARD MICROGRIDS—PART I 5157
TABLE I
RECOMMENDED MVDC VOLTAGE CLASSES (KV)
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TABLE II
COMPARISON OF RADIAL, ZONAL, AND RING DISTRIBUTION
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TABLE IV
COMPARISON OF SHIPBOARD ESS [118], [119], [120], [121]
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5162 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 37, NO. 5, MAY 2022
system. Typically, 80% of the loads in ship installations will be the stator can be higher than the WFSM for the same tempera-
electrical motors including thrusters, pumps, and other onboard ture, which increases the shear stress, making the motor more
loads [22]. compact. However, since PMSM is always excited, there is a
The propulsion motor and associated drive control system are potential safety issue if the motor cannot be disconnected from
two core parts in the propulsion system. This section focuses on either the propeller or the fault when a drive system fault occurs
the practical propulsion motors used in ships, while the inverters [63].
will be explained in Section IV. The characteristics of various Some kW-class drives using PMSM are studied in the liter-
propulsion motors and their application in both commercial and ature. Two 12 kW PMSMs in a propulsion system of an AES
demonstrative ships are presented. powered by Li-ion batteries were presented in [64]. PMSM in
1) DC Motor (Commutator Motors): The dc motors were higher power marine applications is in progress. In addition,
used in hydrodynamic survey vessels in the past. The main PMSM has been implemented in podded propulsion applications
advantage of dc motor is being capable of providing flexible and where the dimensions should be as small as possible, benefiting
efficient propulsion for ships. The flexibility of accurate torque from its high efficiency, high torque density, and compact design.
control with low ripple leads dc motor to be used in icebreakers, Siemens offers a solution in the power range from 5–23 MW
since it is necessary to have rapid control for effective operation. electric pod system SISHIP SiPOD-M/-T with high overall
Besides, the dc motor speed can be controlled relatively easy. efficiency and compact design.
However, the commutators of the dc motor wear down over the 5) Others: A range of other motor types are used in exper-
time and need maintenance. Even though brushless dc motors imental applications. A low-speed 3.6 MW high temperatures
exist, the size and weight are increased, and few are used in superconducting (HTS) SM was operated in a U.S. navy ship
marine applications [59], [60]. What is worse, the power range [65]. Siemens also aims at developing low-speed, high-torque
of dc motor is around 5 MW, which limits the use of dc motors HTS motors. The HTS motors operate at the temperature of 20–
in modern large ship propulsion. Therefore, more interest in 77 K, therefore requiring a high cost. Besides, superconducting
propulsion motors is on ac machine design. homopolar dc motor (SHDCM) which has HTS armature and
2) Induction (Asynchronous) Motors: The induction motor field coils is used for a purpose of ship propulsion. Compared
(IM) is the workhorse of the marine industry. Compared with with HTSSM, SHDCM can reduce superconductor by using
dc motor, the IM eliminates the commutators nor slip rings, magnetic materials in rotor. Therefore, the cost of SHDCM can
reducing the maintenance cost. Besides, the IM is superior in be reduced, and the mechanical robustness is enhanced than
robustness and long lifetime thanks to its simple construction. HTSSM [66]. A summary and comparison of motor types for
However, a large starting current is required if implementing ship propulsion is presented in Table V. It can be concluded that
the IM as the propulsion motor of a ship. To overcome this, a the WFSM and PMSM have good quality for ship propulsion
cycloconverter can be used, and provides a good speed control with high-power range and high efficiency, while the IM has
in the meantime. better reliability and lower cost. Superconducting technique for
In high-power marine applications, the multiphase IM propulsion motor is applied in HTSSM and SHDCM, which
emerges as well. A six-phase IM is studied in [61] and [62] can improve the efficiency and power density significantly than
to achieve higher torque and efficiency. The IM is usually conventional motor types. However, due to the need on relative
controlled as a variable speed motor fed from a constant speed low temperature of coils and armatures, the controllability and
motor. The IM for medium-speed geared propulsion/thruster reliability of HTSSM and SHDCM are weakened, and the cost
applications can achieve up to 10 MW, while for higher power is much higher than the conventional ones. These are the main
applications, synchronous motors (SMs) are preferred. obstacles need to overcome for wider implementation of HTS
3) Wound Field Synchronous Motors: The design of a SM techniques in ship propulsion motors.
is similar to that of a synchronous generator. Generally, wound In the future, there might be more new concepts for variable
field synchronous motors (WFSMs) are often a bit more efficient speed drives with high efficiency, or special design for certain
than IMs [63]. Since WFSM needs a dc power supply, which applications.
requires slip rings and brushes, the maintenance is a challenge. Podded propulsion is another type of propulsion system, in
Indeed, this issue exists in dc motor as well. The benefit of the which the electric motor is directly connected to the propeller
WFSM is that the cost of the drive motor can be reduced by shaft integrated with the thrust bearing and propeller bearing. It
using load commutated inverters via regulating the voltage and is originally designed for the icebreaking purpose, and currently
power factor [63]. Furthermore, there is no power limitation in has dominated icebreaker and cruise vessel. In the industrial
WFSM, even an output of 100 MW is possible. But practically, community, companies include ABB, Rolls Royce-Converteam,
the ship propulsion WFSMs are generally not that high, e.g., Siemens-Schottel, and SAM Electronics-Wartsila Propulsion
the Rolls-Royce’s podded propulsor developed by Kamewa and are working on podded propulsion and have their specific prod-
Alstom are available from 5 to 25 MW, the Azipod propulsion ucts.
units from ABB are up to 17 MW.
4) Permanent Magnet Synchronous Motors: PMSM is suit-
able for advanced shipboard applications. Since permanent mag- D. Dedicated High-Power Loads and Pulsed Loads
nets provide flux, there is no dissipation in the rotor, resulting Besides propellers, there are some dedicated high-power loads
in a higher power density and higher efficiency in PMSM than in ships, such as the bow and stern thrusters, compressors for air
the WFSM and IM. Furthermore, the allowed flux dissipation in conditioning, heating and ventilation, etc. These loads, typically
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XU et al.: REVIEW OF DC SHIPBOARD MICROGRIDS—PART I 5163
TABLE V
COMPARISON OF SHIP PROPULSION MOTORS [122], [123], [124]
TABLE VI
COMPARISON OF RECTIFIERS AND INVERTERS
∗
represents only for rectifiers; ∗∗ represents only for inverters; otherwise, the topologies are suitable for both rectifiers and inverters.
requiring several MW of operating power, are supplied directly density constraints in maritime application is less limited than
from the dc distribution bus via dc/dc converters. While the that in aircraft power systems but higher than terrestrial dc MGs.
remaining consumers including hotel loads, communications, Besides, reliability in ships and aircrafts has super high priority.
auxiliaries, electronics, etc. are supplied by low-voltage switch- Except these differences, power converters in both maritime and
boards. other applications have requirements of high efficiency and low
Compared with commercial vessels, some special devices are cost. As high power and high voltage is the developing trend of
deployed in navy ships. The U.S. Navy is moving to electrome- future dc-SMGs, this article focuses on the power converters in
chanical devices and AESs. The electromechanical devices, this category. The summary and comparison of these converters
which require high-power pulse power, include electromagnetic are presented in Tables VI and VII. There are more power
aircraft launch system and all the electric weapons such as converters, e.g., Vienna rectifier, and hybrid modular multilevel
electromagnetic railguns, high-energy lasers, and radars. To converter (MMC), which are not discussed in this article due to
drive these devices, the stored energy should range from tens their limited availability in maritime application.
of kilojoules to several gigajoules and should be capable of
providing instantaneous power exceeding 20 gigawatts [67]. A. Rectifiers
Due to the integration of pulsed loads, coordinated control and
system stability are two crucial issues to study [68]. To meet the In dc-SMGs, all generators will be available for providing
power supply requirement of pulsed loads, coordination of large energy through rectifiers, which convert ac to dc, and take
pulsed loads and sufficient power supply with a rapid response is the responsibility of stabilizing the dc bus voltage. Therefore,
of vital importance. In addition, voltage dip at point of common rectifiers directly affect the quality of dc supply. Essentially,
coupling caused by pulsed loads should be compensated to unidirectional ac/dc conversion can realize the function since
ensure power quality and system stability. generators are only supposed to supply power to the system.
Various rectifier topologies for marine applications are avail-
able in present, which can be categorized into two-level and
IV. POWER ELECTRONIC CONVERTERS FOR DC-SMG multilevel rectifiers according to the output voltage level.
Power electronic converters are of great importance in in- 1) Two-Level Rectifier: Classical two-level voltage source
terfacing functional blocks to dc-SMGs. In this section, power converters (VSCs) are commercially available in medium-
converters in dc-SMGs including rectifiers for generators, in- voltage applications. The converter topology together with
verters for propulsion motors, and dc/dc converters for ESS three-phase generator is shown in Fig. 10, in which the switches
and dc loads are reviewed. The power converters are employed can be diode (uncontrolled), thyristor (half-controlled), and
depending on the application in hand and aimed functional- IGBT (fully-controlled), as shown in Fig. 10(a)–(c), respec-
ity. Compared to power converters in electric vehicles, aircraft tively.
power systems, and general terrestrial dc MGs, the converters a) Diode rectifier: Diode rectifiers are the most popular
in dc-SMGs require much higher voltage rating, and the power type of ac/dc conversion in SMGs, thanks to its simple, reliable,
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XU et al.: REVIEW OF DC SHIPBOARD MICROGRIDS—PART I 5167
Fig. 17. Input-series–output-parallel dual-active-bridge dc/dc converter. Fig. 18. Three-level NPC-based dc/dc converter.
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TABLE VII
COMPARISON OF DC/DC CONVERTERS
N in this table represents the number of modules in each modular power converter.
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XU et al.: REVIEW OF DC SHIPBOARD MICROGRIDS—PART I 5169
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