Mini - Project - Report - Final (1) NB
Mini - Project - Report - Final (1) NB
Submitted By,
Dr. RAGHAVENDRA C R
DEPARTMENT OF MECHANICAL
ENGINEERING
Certificate
This is to certify that the Project report entitled “Self-Balancing Two-Wheeler
Model Using Gyroscope” carried out by NAVEEN S BENNUR (2GO19ME026),
NAVEENA K T (2GO19ME027), NIRANJAN V DESHINGE (2G019ME029),
PRAMOD HIRETANAD (2GO19ME030), Bonafide students of Government
Engineering College, Haveri in the partial fulfillment for the award of Bachelor
of Engineering in Mechanical Engineering of the Visvesvaraya Technological
University, Belagavi during the year 2021-2022. The Project report has been
approved as it satisfies the academic requirements in respect of a project
prescribed for the said Degree.
Examiners:
1.
2.
3.
ACKNOWLEDGEMENT
The satisfaction that accompanies the successful completion of any task would be incomplete
without the mention of the people who make it possible, whose constant guidance and encouragement
crown all the effort with success.
First and foremost, we would like to place on record our heartiest gratitude to our guide Dr.
Raghavendra C R, Assistant Professor, Department of Mechanical Engineering, Government
Engineering College, Haveri for having us under the guidance and helped us with their valuable
suggestions and excellent guidance.
Though it may appear that the following exposition is a monotonous boat of an unusual
acknowledgement assert beyond the confines of the simple sense of the owned gratitude to pass on our
deep-felt thanks on our beloved Dr. Arun K V, Head of the department, Department of Mechanical
Engineering, Government Engineering College, Haveri.
Our sincere thanks to Dr. Jagadish Kori, Principal, Government Engineering College, Haveri,
who is the constant source of inspiration throughout the academics.
We express our deep gratitude to our institute Government Engineering College, Haveri,
Which provide an opportunity and platform for fulfilling our dreams and desire to reach our goal.
TITLE
NAVEEN S BENNUR 2GO19ME026
NAVEENA K T 2GO19ME027
NIRANJAN V DESHINGE 2GO19ME029
PRAMOD HIRETANAD 2GO19ME030
Self-Balancing Two-
Wheeler Model Using
Gyroscope
CONTENTS
CHAPTER 1
INTRODUCTION…………………………………………….…….…01
CHAPTER 2
LITERATURE SURVEY………………………………………….….
CHAPTER 3
OBJECTIVES AND METHODOLOGY……………………….…….
[Abstract]
Self-balancing otwo-wheeler using gyroscope finds its application in the field of road
safety. The need for a system to balance a two-wheeler irrespective of its motion is on the high.
Gyroscopes find its application in other stabilizing systems such as stabilizers in ship and in-
flight control of aircrafts. We have incorporated the same principle to a two-wheeler. In the
current study we have designed a self-balancing two-wheeler using gyroscope that consist of a
flywheel, a floorboard, battery, 1 DC Motors, 2 sets of bearings, 2 sets of wheels and a voltage
control unit. The 2D sketch of the model was prepared. Then the model was designed in 3D
using Sketch Up and SOLID works. To make it more economic and efficient, we had
introduced a floorboard using Aluminum Composite Panels (ACP sheets) are super flexible &
can bend, fold & turn easily. Then the gimbal frame is bolted to the floorboard and the flywheel
using polycarbonate plastic is attached to it. Fabrication of the two-wheeler was completed and
tested for stability. By incorporating the principle of gyroscope, the two-wheeler was made to
self-balance when it is subjected to a tilt, Stabilizing plays a significant role to help in avoiding
most of an accident in two-wheelers. Gyroscope thus helps to develop the counteracting forces
against the tilting force. The safety aspects of the vehicle are increased by incorporating a
gyroscope mechanism in the two-wheeler. The torque generated by the gyroscope must be
equal to the imbalance torque acting on the vehicle for the dynamic stabilization of the vehicle.
The main principle is about generating the counteracting torque to help stabilize the tilting
vehicle. The design for the gyroscope was thus completed, and then designing, modelling and
fabrication were done to successfully experiment. The stabilizing effect is thus generated by
the rotating gyroscope mounted on the vehicle.
1 [INTRODUCTION.]
On the contrary even though motorcycles have been manufactured for so long, they
tend to show damped oscillatory behavior and go unstable under certain conditions namely
high speed, rider error, faulty part etc. The increase in number of accidents due to this unstable
nature is on the high. The development of a system is necessary to overcome this problem
which can stabilize the motorcycle at any worst-case scenario. However, the safety features
introduced in the two-wheeler industry has remained the same for over the past two decades.
A rider is very much vulnerable to mishaps and accidents of the road. Statistics show at least
200 accidents related to motorcycles happens every day according to the Ministry of Road
Transport and Highways.
3. drunk driving
4. speeding and
5. overloading
found to be the major reasons for these accidents. Our project enhances the two-wheels
with a safety feature where a rider can remain balanced at all times subjected to varying tilts
and vibrations. This is achieved by using the principle of a gyroscope in a two-wheeler
Designing and fabricating a motorcycle that is self-stabilizing was always challenging. In the
present-day market, there are a few motorbike models that are self-stabilizing but are either not
very efficient or is too costly. As our aim is to design and fabricate a self-stabilizing two-
wheeler that is both efficient and cheap, we always considered the simplest plain design and
components as our aim is to design and fabricate a self-stabilizing two-wheeler that is both
efficient and cheap,
we always considered the simplest plain design and components
torque.
Gyroscopes also show smooth balancing and exact analogue readings as they adhere
completely to the conservation of angular momentum i.e., they conserve the size as well as the
direction in the absence of an external torque. The spin axis is always moves in the same
direction as that of the applied torque. The gyroscope can be used to keep physical stability
when the input and output are perpendicular to the spin axis. It is to be noted that gyroscope is
an inertial system. The gyroscopic sensor gives an output with reference to its original position
and this information is then fed to the control system which is then used to keep a desired level.
This is an effective method to self-balance the two- wheeler. The increased rate of accidents
and need for safety features have led us to formulate the problem. The problem identified for
our project is to design and fabricate a gyroscopic balancing two-wheeler which is stable and
self-balancing.
A 3D model sketch is made according to the dimensions in Solid works. Accordingly, the
components required for the model were bought and tested. The base is made from the mild
steel and slots were cut to accommodate the wheels according to the 3D model. Round edge
rubber wheels are fitted to the steel base at the bottom, the holes in the frame are drilled to fit
the gimbal of the gyroscope assembly; the DC motor supported on a U bracket is placed on the
gimbal. The only pre-requisite for this setup to work is that the mass distribution, the mass
should be dominant on the upper side (setup should be top heavy) of the gimbal. The center of
gravity is thus just above the gimbal axis, stainless steel disc used as gyroscope are fitted to the
shaft of the motor [1].
The DC motor is bolted to the U-bracket due to which it remains intact with it and the
shaft of the DC motor is fixed to a steel hub which has holes drilled on its top flat surface to be
used to finally fix the gyroscope disc by bolting it with the hub. The material used in making
the gyroscope disc, hub, steel frame, and U-bracket is Mild Steel. To finally assemble the entire
model, many sizes of nuts and bolts were used. One important design consideration that was
made in this model is that the gyroscope disc should be freely suspended in the U-bracket
1.2 GYROSCOPE
What is a Gyroscope?
A gyroscope is need as: -- The device has a spinning disc that is mounted on the base
such that it can move freely in more than one direction so that the orientation is maintained
irrespective of the movement in the base
Design of Gyroscope A gyroscope can be considered as a massive rotor that is fixed on the
supporting rings known as the gimbals.
The central rotor is isolated from the external torques with the help of frictionless bearings
that are present in the gimbals. The spin axis is defined by the axle of the spinning wheel. The
rotor has exceptional stability at high speeds as it supports the high-speed rotation axis at the
central rotor. The rotor has three degrees of rational freedom A gyroscope is a spinning wheel
or disc in which the axis of rotation is free to assume any orientation by itself. While rotating,
the orientation of this axis is unaffected by tilting or rotation of the mounting, according to the
conservation of angular momentum. Because of this, gyroscopes are useful for measuring or
maintaining orientation. Gyroscopes are also based on other operating principles, such as the
electronic, microchip-packaged MEMS gyroscopes found in consumer electronics devices,
solid-state ring lasers, fiber optic gyroscopes, and the extremely sensitive quantum gyroscope.
2) Second Law of Gyroscopes: When a torque acts on a spinning mass with an axis
perpendicular to that of spin, then the latter will process about an axis perpendicular to both axes,
at an angular velocity,
Ω, = T/I ω.
shows the right-hand rule used to find the direction of both angular momentum and angular
velocity. Both L and ω are vectors—each has direction and magnitude. Both can be represented
by arrows. The right-hand rule defines both to be perpendicular to the plane of rotation in the
direction shown. Because angular momentum is related to angular velocity by L = I ω, the
direction of Lis the same as the direction of ω. Notice in the figure that both point along the
axis of rotation.
Figure 1.
Figure (a) shows a disk is rotating counterclockwise when viewed from above. Figure (b)
shows the right-hand rule. The direction of angular velocity ω size and angular momentum L
are defined to be the direction in which the thumb of your right-hand points when you curl your
fingers in the direction of the disk’s rotation as shown in B. Gyroscopic Effect
The gyroscopic effect is widely used in air planes and ships, where in always external
disturbing couple is acting on the vehicle. Thus, for the stability of such vehicles it is essential
to neutralize the effect of external disturbing couple which can be done by applying equal and
opposite couple. Accordingly, to generate equal and opposite reactive couple it is essential to
vary the magnitude and direction of velocity of precession. The active gyroscopic couple
represents rate of change of angular momentum, and this couple must be applied to disc across
the axis of spin to cause it to process in the horizontal plane. When the axis of spin process
itself or is made to process the shaft on which the disc is mounted applies reactive gyroscopic
couple. This reactive gyroscopic couple thus produced by the gyroscope is equal to the external
disturbance but it is in opposite direction. Thus, this couple neutralizes the effect of disturbance
and stabilizes the object.
Types of Gyroscope
The following are the three types of gyroscopes
Mechanical gyroscope
Optical gyroscope
Gas-bearing gyroscope
Mechanical Gyroscope The working principle of the mechanical gyroscope is based on the
conservation of angular momentum. This is also one of the most known gyroscopes. The
mechanical gyroscope is dependent on the ball bearing to spin. These gyroscopes are replaced
with modern forms of gyroscopes as they are noisier. They find applications in the navigation
of large plane and missile guidance
Optical Gyroscopes These gyroscopes are dependent on the ball bearing or the rotating
wheel. They are also not based on the conservation of angular momentum. Optical gyroscopes
use two coils of optic fiber that are spun in different orientations. Since there is no movement
in the optical gyroscopes, these are durable and find applications in modern spacecraft and
rockets
Gas-bearing gyroscopes the rotor is suspended by pressurized gas, reducing the amount
of friction between moving parts. These types of gyroscopes were used by the NASA in the
development of the Hubble Telescope. According to NASA, the gas-bearing gyroscopes are
much quieter than other forms of gyroscopes and have greater accuracy. In fact, NASA says
the gyroscopes aboard the Hubble Telescope are among the most correct in the world
2 LITERATURE SURVEY
Motorcycles have existed for almost a 100 years and bicycles even longer yet we fail
to fully understand the forces acting on it and how they work together to keep a bicycle upright
once it is non-stationary. When the bike is in motion, disturbances can occur wherein which at
high speeds the bike may experience low frequency weaving. On the other hand, at low speeds
the bike undergoes high frequency wobbles
2. It can also be used to identify configurations that can help us obtaining most
stability for a self-balancing bicycle, the simulation of self-balancing bicycle
using a single gyroscope system and double gyroscope system (moving in the
same direction) was done to find the optimal values for turn rates
the trail of the front wheel might disturb the stability and will then show unstable
roll behavior. In such cases, applying torque to the handle bars can be extremely
helpful
5. But when using lean to steer mechanism it is crucial the resistance to the handle
bar be accentuated as to allow discrete steps in bending forward/backward by the
rider failing to do so might result in faulty steering mechanisms that can seriously
under-perform
6. A PID controller can be used to measure displacements of the CMG, the vehicle
and angular velocities, which then can be fed to the control input. The simulations
then will show a two second transitioning period which can be reduced by tuning
but doing so will generate oscillations. Practical testing does not seem to agree
completely due to inaccuracies in gimbal motor encoding
7. DC motors are used as they have least starting time and also high initial torque
which are required for smooth transition response and quick stabilization of
vehicle. Also, efficiency and light-weight of an electric motor puts it ahead of all
other actuators. And thus, can be used to study and fabricate a self-balancing two-
wheeler and to experiment the different effects of torque it has on the flywheel
8. Expensive electronic used in bikes these days can be eliminated by using lean-to-
steer mechanism instead of electronic guidance. The operation requires a rider to
lean to direction of the turning until the turning is complete. This cuts down the
manufacturing cost and opens self-stabilizing vehicles like Segway PT to the
Indian market so that use for it in industries and personal use can be justified
i.e., controlling the handle of the bike. This can be done by using counter-rotating
wheels, mass distribution, etc.
10. The tilt angle measured by a gyro integrated with accelerometer sensors can be
used to give the angle of tilt as output with least error than when used
independently. A PID controller can be employed to remove the noise from the
system and to dampen wobbles. Since real time data output is sent to the
microcontroller
11. A flywheel can be compared to that of a capacitor in the sense it stores rotational
energy and releases it after certain specified rotations. At instances of high rpm,
the flywheel can deform while at low rpm it would not give the two-wheeler the
required “lift” to stabilize. Mild steel iron can be used as it is resistant to
deformation under the range of moment of inertia needed
12. The all-silicon single-wafer technology method can be used for the fabrication
of a high aspect ratio (20:1) poly-silicon ring gyroscope. Vertical electrodes can
produce of electrically isolated nature with various air size gaps ranging from
sub-microns to tens of microns. Using HARPSS technology supplies features that
can reach high performance. Electronic tuning is an attractive feature of the
vibrating ring gyroscope. Any frequency mismatch between the sense and drive
modes that occur during the fabrication process can be electronically
compensated using the tuning electrodes around the structure
13. A Piezoelectric vibrating disc gyroscope based on the Carioles system, which
requires lesser power consumption, short start up time and low operational noise
can also be used. An assembly made using stepper motor can be used to confirm
the piezoelectric vibrating gyroscope. There is a transfer of energy from drive
mode to the sense mode during operation and this transfer of energy supplies a
measure of the applied rotation rate
14. Gyroscopic equations can also be employed for the design and fabrication of seat
less electric unicycle. The vehicles are driven by a brush-less DC motor checked
by a micro-controller. The main advantages of such a unicycle are good efficiency
and pollution control. DC Motors of brush-less types are found to have better
weight, precise and accuracy control alongside with good firm response. Overall,
they have high dependability, maintenance free and greater efficiency. Instead of
standard 12v batteries, Li-ion batteries were used which are very efficient and
supplies a good aid to the motor
3 PROJECT METHODOLOGY
Views
2D Modeling of Two Wheeler:
3D Views :
Isometric View:
5 DC MOTOR
DC supply : 6V -12V
Weight of the DC motor : 0.07kg
Shaft of the DC motor : 0.0015m
Diameter of the DC motor : 0.023m
Length of the DC motor : 0.03m
MOMENT OF INERTIA
I = M *K2
Where,
M = mass
K = mass of the fly wheel
I = 0.13*[0.06/2]2
I = 1.17*10-4kgm2
ANGULAR VELOCITY
ω = 2*ᴨ*N/60
[N approximate is 3000RPM]
ω = 2*ᴨ*3000/60
ω =314.2rad/s
ANGULAR MOMENTUM
L= I *ω
L = 1.17*10-4*314.2
L = 0.03676kgm2/s
I' = M*R2/2
I' = 0.13*0.062/2
I' = 2.34*10-4kgm2/s
ω'= 2*ᴨ*N'/60
Dept. of Mechanical Engineering, Government Engineering college, Haveri. Page 18
Self-Balancing Two-Wheeler Model Using Gyroscope
N' = ω'*60/2*ᴨ
N' = 157.09*60/2*ᴨ
N' = 1499.90RPM ~1500RPM
ωP = m*g*r/I*ω
ωp = 0.98*9.81*0.06/1.17*10-4*314.2
ωP = 15.691rad/s
C = I*ω'*ωP
C = 1.17*10-4*157.1*15.691
C = 0.288471kgm2/s
1. FLOORBOARD
2. BATTERY
Table 2.Specifications of the battery
Battery Characteristics ABC Battery
1.Battery type HIW Battery
2.Voltage 9v
3.Maintenance type Free
4.Dimensions ( W x H) 25mm x 45mm
5.Weight 200gm
6.Terminals Silver-Coated copper terminals
3. A DC MOTOR
Table 3.Specifications of the DC motor
Characteristics CSES DC Motor
1.Motor Type DC-Motor M14
2.DC SUPPLY 6v – 12v
3.RPM 3000RPM
4.Motor Diameter 24mm
5. Motor Length 26mm
Conclusions
A self-stabilizing gyroscopic two wheeler was designed and fabricated. The model is able to
stabilize itself under 2500rpm supplied by the DC Motor to the flywheel. In the course of this
project suitable frameworks were taken into account. The most suitable frame is that of a single
axis on the ends of which are the wheels and perpendicular to this is the spin of the flywheel.
This was found to be the most optimum design in terms of vibration and effectiveness. The
design of the gyroscopic stabilized two-wheeler was made and was analyzed in abacus
software. The area where the most amount of stress developed was found to be around the axis
of rotation of the flywheel. It was also found that the flywheel mounted perpendicular to the
axis of rotation of the moving wheels provides the required gyroscopic action to maintain a
plane of balance. Experimental results have shown that when the flywheel achieves a speed of
3000 rpm. The theoretical calculation of the speed and experimental results were compared
and studied. The experimental results were found to be in close proximity to that of the
theoretical calculations. The gyroscopic effect created by the flywheel rotating at 3000 rpm or
above generates enough angular momentum to stabilize the two wheeler prototype.
REFERENCES
[1] S. Evangelou, “The Control and Stability Analysis of Two-Wheeled Road Vehicles,”
presented at the Int. Conf. Electrical and Electronic Engineering Imperial College, London,
England, 2003.
[2] Kunal D. Lohar, D. K. Maghade, “Mathematical Modeling Of Gyroscope For Balancing
Of Helicopter” International Journal of Electrical, Electronics and Data Communication., vol.
2, no. 8, pp. 67-70, 2014.
[3] Beznos, A.V., Formalky, A.M., Gurfinkel, E.V., Jicharev, “Control of Autonomous
Motion of Two-Wheel Bicycle with Gyroscopic Stabilization”, Proceedings of the 1998 IEEE
International Conference on Robotics and Automation, Leuven, Belgium, May 1998, pp. 2670-
2675
[4] M. Gosh, S. Mukhopadhyay, “Stability Analysis of a Two-wheeler during Curve
Negotiation under Braking,” Proceedings of the 14th National Conference on Machines and
Mechanisms, Durgapur, India, Dec 2009, pp. 304- 309.
[5] AkshayKhot and NishadKumbhojkar, “Modeling and Validation of Prototype of Self
Stabilizing Two Wheeler using Gyroscope,” International Journal of Advanced Research in
Education and Technology., vol. 5, no. 12, pp. 48-54, Dec 2014.
[6] M. Arvidsson, J. Karlsson, “Design, construction and verification of a selfbalancing
vehicle,” ISSN 99-2747920-4, vol. 1, no. 1, pp. 10-87, 2012.
[7] Karnopp, D. “Tilt Control for Gyro-Stabilized Two-Wheeled Vehicles,” Vehicle System
Dynamics, vol. 37, no. 2, pp. 145-156, 2002
[8] Pravin Kumar Singh, AbhishekJaswal, Saurabh Chand, “Design and Fabrication of Self
Balancing Two Wheeler,” ISSN 2321 3361., vol. 6, no. 5, pp. 5002-5005, 2016.
[9] N. Ahmad, A.K. Lodhi, N.P. Khan, “Development of Electric Personal Transporter Based
On Lean-to-Steer Mechanism,” IOSR Journal of Mechanical and Civil Engineering. vol. 3, no.
2, pp. 69-76, 2014.
[10] Sandeep K.G., Veena G., “Design Of Self-Balancing Bicycle Using Object State
Detection,” ISSN: 2248-9622, vol. 4, no. 2, pp. 46-49, 2014.
[11] M. Prasad, N.W. Nirwan, “Design and Fabrication of Automatic Balancing Bicycle,”
International Journal of Science, Engineering and Technology Research., vol. 5, no. 2, pp. 532-
536, 2016.
[12] A. Ahmed, I. Adnaik, T.S. Sargar, “Design and Analysis of Gyro Wheel for Stabilization
of a Bicycle,” International Journal for Scientific Research and Development., vol. 4, no. 4, pp.
349-351, 2016.
[13] FarrokhAyazi, Khalil Najafi, “A HARPSS Polysilicon Vibrating Ring Gyroscope”
Journal Of Micro- Electromechanical Systems., vol. 10, no. 2, pp. 169-179, 2001.
[14] BushraShakeel, R.M. Khaire, “Design And Performance Analysis Of A Piezoelectric
Gyroscope” International Journal of Emerging Technology and Advanced Engineering., vol.
3, no. 5, pp. 781-784, May 2013.
[15] Manpreet Singh, Ankit Sharma, AnshulAgnihotri, “An investigative Study Based On
Emerging Demand of Electric Unicycle Vehicles” International Journal of Emerging
Technology and Advanced Engineering., vol. 5, no. 5, pp. 431-436, 2015.
16] Bonito Designs. “Plywood.”Internet:http://www.bonito.in/2014/plywood-learn
everything- you-need-to-know- abo.