Worldwide Fastener Standard: WX 100 Finish Specification 1. Scope
Worldwide Fastener Standard: WX 100 Finish Specification 1. Scope
WX 100 2019 03 14
FINISH SPECIFICATION
1. SCOPE
The following specifications cover requirements for finishes used on Worldwide Standard and Utility Parts.
Obsolete finish specifications are not shown in this standard. If a finish is referenced that is not shown in this
standard, the user should contact the local Fastener Engineering Office for direction.
2. APPLICATION
Fasteners are coated and handled in bulk processes by pouring them into perforated baskets, applying the
coating, and then pouring them out. Bulk handling and coating is cost effective and efficient for all types of
fasteners but may result in coating or thread damage each time the fasteners are transferred. For this reason
sorting process may be beneficial at removing one defect type while causing another and should be carefully
considered. Fastener size, geometry and surface area as well as fastener orientation in the basket, load size,
and agitation during processing are major factors in the application of all finishes.
Please review with the appropriate fastener engineering department when releasing finishes not included
in the Global Fastener Finish Strategy.
2.2 ELECTROPLATE
Electroplated finishes are applied by pouring the fasteners into baskets and then tumbling them in each
stage of the plating line. An electric current is passed through the electrolyte to deposit metal to the
fastener surface. Electroplates do not cause recess fill, but coating thickness does vary by part geometry.
Electroplates do not require an oven cure, but higher hardness parts are oven baked to remove hydrogen.
2.3.1 Internally driven fasteners (recess drive), fasteners with internal cavities such as nuts, rivets,
parts with extruded closed-end holes, parts with through-holes, fasteners with fine pitch threads,
and other similar features trap excess material in the cavities, which the spinning process does
not completely remove. If the dip spin process is used to apply coatings to fasteners with these
design features, a percentage of the fasteners will have recess fill, clogged holes, bubbled
coating, and/or thread bridging. As a result, fasteners with these finishes and designs may
experience issues with form, fit, and function at the assembly plants.
2.3.2 To avoid these issues, consider applying these finishes using modern planetary rotary systems.
This process may significantly reduce recess fill, but not completely. Alternatively, consider
externally driven fastener designs or electroplated finishes.
2.3.3 Dip spin coatings may result in hydraulic lockup of loose washers or washer assemblies. Single
layer coatings may contain touch marks which can be prevented by applying the coating in two
of more layers.
Note: Dip Spin coatings are identified under their respective finish descriptions within this specification.
mixture of water, metal powder, media, and additives. The media material is usually soda lime glass or
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a ceramic and is usually spherical in form. Common coating materials are zinc, tin, copper, and
aluminum.
2.4.1 Internally threaded fasteners and fasteners with an integrated or free-spinning assembled
washers such as nut and washer assemblies (KEPS) or screw and washer assemblies (SEMS)
have the potential for bead entrapment in the thread form, between the assembled washer or
other part cavities, which the mechanical plating process does not completely remove. To
prevent the potential from impeding the assembly process or functionality of the fastener,
mechanical plating shall not be released on these parts. This provision applies to all thread sizes
and forms.
2.5 ELECTROCOAT
Electrocoat finishes are applied by pouring the fasteners into a basket and then immersing the basket in
a tank of liquid paint. An electric current is applied while the fasteners are tumbled and the oppositely
charged paint is deposited to the fastener surface. The sealer is applied by a dip drain process. The
fasteners are then poured out and the coating cured in an oven. Electrocoats do not usually cause recess
fill for T20 recesses and above. Lockup of washer assemblies and other flat surfaces can occur. Not
recommended for small diameter fasteners (below 4.0 mm in diameter) because their low mass may
allow parts to stick together during cure.
3. DESIGNATION
The finish required on a standard or utility part is designated by adding the appropriate finish code to the part
number as a suffix when a part is released on a program. The finish code consists of letter 'S' followed by a
number and any subsequent treatment codes (except "SSW"). The release for a standard or utility part is
incomplete without the addition of a finish code to the part number. Paragraph 6 contains the list of valid
finishes.
Fasteners are initially released on a blanket notice without a finish code. This creates the 2D drawing for utility
parts and 3D CAD models for all fasteners in the release system. This initial release allows a fastener to be
released on programs with different finishes.
N0TE: In the past, a number "1" after the S was used to indicate that the part was to be used in an
automatic assembly application. This convention is no longer used.
SUBSEQUENT TREATMENTS are treatments such as the addition of waxes for sealing on sheet metal
screws or wax on hose clamps to lower the friction between the clamp and hose. These subsequent
treatments are specified in WSS-M21P27-A1/A2/A3/A4/A5 available at www.MATS.ford.com. The
subsequent treatments are shown in Table 1.
DELIVERY CONDITIONS apply to self-piercing rivets. They describe how the parts are received from
the manufacturer and how they are fed into the assembly machine during the manufacturing process.
These delivery conditions are specified in Table 2.
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4. REFERENCES
ISO 261 ISO general-purpose metric screw threads - General plan
ISO 898-1 Mechanical properties of fasteners - Part 1: Bolts, screws and studs
ISO 898-2 Mechanical properties of fasteners - Part 2: Nuts with specified proof load values
ISO 965-1 ISO general-purpose metric screw threads - Tolerances
ISO 4042 Clause 10 Threaded components - Electroplated coatings
ISO 6157-3 Fasteners - Surface discontinuities - Bolts, screws and studs for special
requirements
ISO 4599 Plastics, Determination of resistance to environmental stress cracking, Bent strip
method
QS-9000 Quality System Requirements
SAE/USCAR-1 Salt Spray Testing and Evaluation of Fastener Finishes
CETP 00.00-L-467 Global Laboratory Accelerated Cyclic Corrosion Test
WSD-M13P7-A Lubricant-Torque/Clamping Force Control
WSS-M99A3-A Embrittlement Avoidance
WSS-M99P9999-A1 Restricted Substance Management Standard
WD 950 Material and Performance Requirements for Spaced Thread Tapping Screws
WD 951 Mechanical and Performance Requirements of Case Hardened Thread Rolling
Screws
WD 952 Mechanical and Performance Requirements of Through Hardened and Carbon
Restored Thread Rolling Screws with Induction Hardened Points
WD 953 Material and Performance of Screws for Use in Plastics
WD 954 Material and Performance Requirements for Screws Used in Thermoplastic
Materials
WE 955 Prevailing Torque-Type Steel Hex Nuts and Hex Flange Nuts
WE 953 Mechanical and Performance Requirements for Single Thread Spring Nuts
WX 200 Threaded Fasteners with Dry Film Microencapsulated Adhesive Applied to the
Threads
WX 201 Threaded Fasteners with Sealer Compound Applied to the Threads
WZ 100/101/102 Steel ISO Metric Threaded Fasteners Torque/Clamping Force Performance.
5. GENERAL REQUIREMENTS.
5.1 SUMMARY
Substance restrictions imposed by regulations or Company direction applies to the materials
addressed by this document. The restrictions are identified in the Restricted Substance
Management Standard WSS-M99P9999-A1 which is updated yearly. It is the supplier’s
responsibility to comply with this standard on a continuing basis through IMDS and or GMAP
reporting.
limited by the upper deviation of tolerance class 6g (es) and the lower deviation of tolerance class 6e (ei).
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Note: This allows the manufacturer to size the parts anywhere within the total tolerance span of class 6g
(es) through 6e (ei). To minimize deviation within a lot, the lot shall be limited to a tolerance grade 6.
See ISO 965-1 for information regarding thread tolerances.
After plating/coating the threads shall meet the requirements of tolerance class 6h using a solid GO screw
ring gauge. Based upon ISO 6157-3 for acceptability of thread damage after plating/coating, the torque
applied to the solid GO screw ring gauge shall not exceed 0.001d3 Nm, except for dip spin coatings which
shall not exceed 0.0015d3 Nm. Where d is the nominal thread diameter in millimeters.
Nut threads shall be manufactured to 6H tolerance. When coated with zinc flake type coatings tightness
to thread inspection gauges may be experienced, however, the coating thickness shall not adversely
affect the mechanical performance of the nut or have an adverse effect on normal installation practices.
Zinc flake coated nuts shall be tested using an uncoated (or zinc plated) 6g bolt. The nut shall engage
on the bolt by hand, the maximum prevailing torque measured over a minimum of 1.5 turns (540°) shall
not exceed 1 Nm.
Requirements defined in this protective finish specification apply to parts as received by Ford and shall
be evaluated using the following test methods and definitions as applicable.
For production control, data for torque / clamping force or friction coefficient can be measured on
similar parts coated with the same finish. In case of dispute, the referee test method shall be as
specified in the engineering material specification for that finish.
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S300 PLAIN: No coating or finish other than the normal result of manufacturing processes for the material
and product involved.
Special Requirements: Threaded parts may be oiled/lubricated as part of the normal process to meet the
requirements for torque/clamping force specified in WZ 100 or the requirements of
the individual product specification, e.g., Prevailing Torque Nuts per WE 955. The
following parts shall not be lubricated: Weld, Pierce, Clinch, Tapping Screws WD
950/953/954, and Single Threaded Spring Nuts WE 953. Rust inhibitors may be
used on metal fasteners as part of the normal manufacturing process to keep them
rust free during normal transport and delivery.
Recommended Usage: Generally used on aluminum rivets, plastic fasteners and weld, bolts and nuts for
“Body in White” applications,. For recommended usage see Global Finish Strategy
referenced in paragraph 2.0.
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S403 COPPER PLATE: This finish is an electroplated or mechanically plated copper coating.
S417 ANODIZING - BLACK: This finish is a black, organically colored anodize over aluminum or aluminum
alloy.
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S434 ZINC PLATE: This finish is zinc electroplate followed by a clear trivalent chromate treatment.
S437 ELECTROLYTIC ZINC PLATE, TRIVALENT CHROMATE, AND CLEAR SEALER, INTEGRAL
TORQUE CONTROL LUBRICANT.
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accordance with ISO 261 and/or whose material and performance reference ISO
898-1 or 898-2 shall meet the requirements for torque/clamping force specified in
WZ101 or the requirements of the individual product specification, e.g., Thread
Rolling Screws WD951/952, Prevailing Torque Nuts WE 955.
Recommended Usage: Generally used on bolts, screws and nuts for engine, transmission, interior and
“Body in White” applications. Also used on low hardness washers where hydrogen
embrittlement is not a concern. Not recommended for severe abrasion conditions
or where chip resistance is required. For recommended usage see Global Finish
Strategy referenced in paragraph 2.0.
S437M MECHANICAL ZINC PLATE, TRIVALENT CHROMATE, AND CLEAR SEALER, INTEGRAL
TORQUE CONTROL LUBRICANT.
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S437L ELECTROLYTIC ZINC PLATE, TRIVALENT CHROMATE, AND CLEAR SEALER, ENHANCED
INTEGRAL TORQUE CONTROL LUBRICANT.
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Color: Black
Specifications: WSS-M21P45-A2
Cyclic Corrosion: 1 week for white corrosion, 4 weeks for red corrosion
Salt Spray Corrosion: 120 hours salt spray to zinc corrosion, 480 hours salt spray to ferrous corrosion.
Service Temperature: Maximum of 200 °C
Coating Process: Dip Spin typical
Friction Coefficient: Not Applicable.
Approved Source: Many (See MATS approved source list)
Tox Number: As above
Special Requirements: Not to be used for applications other than hose clamps.
Recommended Usage: Used on spring band hose clamps where black color is required. For recommended
usage see Global Finish Strategy referenced in paragraph 2.0.
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Color: Black
Specifications: WSS-M21P45-A4
Cyclic Corrosion: 8 weeks for ferrous corrosion
Salt Spray Corrosion: 1000 hours for ferrous corrosion
Service Temperature: Maximum of 200 °C
Coating Process: Dip Spin typical
Friction Coefficient: Not Applicable.
Approved Source: Praxair Surface Technologies - NGC-1694
Tox Number: 196587
Special Requirements: Not to be used for applications other than hose clamps. Due to the potential for
stress corrosion cracking, clamps equal to or greater than 35mm diameter the
hardness shall not be higher than 530 HV. For clamps less than 35mm
diameter, no hardness limit is required.
Recommended Usage: Used on spring band hose clamps. For recommended usage see Global Finish
Strategy referenced in paragraph 2.0
Cyclic Corrosion: 1 week for zinc corrosion, 9 weeks for ferrous corrosion
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WORLDWIDE FASTENER STANDARD
WX 100 2019 03 14
S450B ELECTROLYTIC ZINC-NICKEL PLATE, BLACK TRIVALENT CHROMATE, AND CLEAR SEALER,
INTEGRAL TORQUE CONTROL LUBRICANT.
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193891 - Coventya
Special Requirements: ISO general purpose metric screw threaded steel fasteners whose thread form is in
accordance with ISO 261 and/or whose material and performance reference ISO
898-1 or 898-2 shall meet the requirements for torque/clamping force specified in
WZ101 or the requirements of the individual product specification, e.g., Thread
Rolling Screws WD951/952, Prevailing Torque Nuts WE 955.
Recommended Usage: Generally used on bolts or screws with internal recess drives and nuts for exterior
applications where enhanced lubricity and black color is required. For
recommended usage see Global Finish Strategy referenced in paragraph 2.0.
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S451 BLACK ORGANIC CORROSION PROTECTION COATING:
This finish is a black organic protective coating plus a sealer coating.
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spring type “U” nuts and steel clips or other interior parts where hydrogen
embrittlement is a concern. Hydraulic lockup or significant touch marks may occur
in processing parts with flat surfaces, which may be mated, i.e., flat washers, hex
flange nuts, etc. Recommended replacement for S424. For recommended usage
see Global Finish Strategy referenced in paragraph 2.0.
S900 SPECIAL: This designation denotes a finish that is defined on the part drawing.
The following conditions govern the issuance of S900 series (S900, S901, S902, etc.) fastener finish requests:
An S900 series finish may be released with a utility (W7) or standard fastener (W5) part number. Releasing an
S900 finish requires a completed, approved FAF03-117-1 (1217) form per FAP03-117.
For standard fasteners, a carrier drawing shall be produced in accordance with Engineering CAD & Drafting
Standards. The title block shall include the 'W5' part number and fastener name. The drawing shall contain
the S900 series finish designation and the material specification number; all other information remains exclusive
to the pre-existing standard part drawing.
The S900 series finish requires toxicological clearance prior to use at Ford.
The finish shall be used to support limited usage only.
S900 shall not be used to specify subsequent treatments such as adhesives, sealers, or patches. Refer to WX
200 and WX 201.
S900 shall not be used to specify changes to the base part, dimensions, materials, mechanical properties, or
quality level.
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7. SUMMARY OF REVISIONS
2019 03 14
Replaced inactive WE 950 with its replacement WE 955.
Aligned paragraph 3. Designation, with the FAP03-117
Added ND to XA and XC subsequent treatments
Revised S300 for inhibitors and plastic parts
Replaced salt spray requirements with L-467 for recommended finishes. S307,S434,S437M/U/L, S439,
S440, S442, S451. Revised requirement for S450 U/B/L,
Moved all dip spin and electroplate process statements from requirements section to application section.
Moved S306, S415, S424, S441 to WX 100A obsolete finishes.
2017 09 25
Added OmniTECHNIK to XC and XD subsequent treatments
Added section 5.5.4 for Cyclic Corrosion Testing
Removed reference material spec for S417
Revised as received corrosion rating for S437
Updated approved source and tox numbers for S444H and S445H
Added nut usage to S450
Added Tripass 5100 passivate to S450U
Revised note for S451 regarding hydraulic lockup
2016 04 13
Added CETP 00.00-L-467 to Section 4
Added Cyclic Corrosion requirement to S450, S450L, S450B, S450BL
Updated Coventya tox numbers for S450, S450L, S450B, S450BL
Added new S450U finish
2015 09 30
In Section 3.1 – Added “H” indicator
Corrected S307 Min. thickness
Made S430 “NOT FOR NEW DESIGN”
Added new S444H, S445H, S452 finishes
2013 12 20
Removed Coventya only approved in Europe and South America notation in S450,L,B,BL
Changed A1 to A in the S424 material specification.
2013 02 06
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Added Section 2.1 Recommended Usage
Removed various references in Section 4
In Section 3.1 added Table 1
Revised and updated all recommended usages.
Added S451, S437L, and S437U finishes
Made corrections to S417 finish
Changed material specs for each S437 finish from WSS-M21P17-B1/B2/B3/B4 to
WSS-M21P52-A1/A2/A3/A4
Added delivery conditions
Added Table 2 (Delivery Conditions)
Updated coating thicknesses
2011 12 23
In Section 5.4, revised embrittlement avoidance requirement
Added Friction Coefficient, Approved Source and Tox Number information to all finishes
Corrected information for S306, S307 and S424 finishes
Miscellaneous editorial correction
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2011 04 29
In 3.1 Added descriptors
OBSOLETED 11 suffixes
In S434, Updated description, updated corrosion requirements, added Special Requirement
Added S450, S450L, S450B, S450BL new suffixes
2010 07 20
Added Section 5.8
In S415, S437M, S440M, S449M Special Requirements – deleted references to ISO 898-2 and WE 950.
2010 03 24
In S307, change WSD-M21P11-B2 to -B3 – editorial correction
In S437 and S437M, revised Friction Coefficient requirement
2009 08 19
In Section 4, revise ISO 6157-1 reference to ISO 6157-3.
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