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OWNER`S MODEL: CUT50D


MANUAL

Need Help

Please Call

856-537-4368
[email protected]
www.primeweld.com
CONTENTS
Safety...................................................................................02
Main Parameter.................................................................07
Layout..................................................................................09
Operation............................................................................12
Trouble Shootting..............................................................17
Accessories ........................................................................20

EC DECLARATION OF CONFORMITY
We hereby declare that our machines for industrial and
professional use as stated below.
Model: IGBT plasma cutting machine Cut50d, CUT5OPi,
CUT50D,CUT5ODP. Conforms with EMC Directives:
73/23/EEC and 89/336/EEC European Standard:
EN/IEC60974
Please read and understand this instruction manual
carefully before the installation and operation of this
equipment.
The contents of this manual may be revised without prior
notice and without obligation.
This instruction manual is issued on 05st May 2019.

Dear Valued Customer. Thank you for purchasing our Plasma


Cutter Read this manual thoroughly. Incorrectly installed or
improperly grounded equipment is a hazard. And can cause
serious damage. Properly install and ground this equipment
according to this manual and national. State. And local codes.

PLASMA CUTTER OPERATION MANUAL 01


SAFETY
WARNING
Welding and cutting is dangerous to the operator، people in or near the working
and surrounding areas, if the equipment is not operated correctly. Therefore the
performance of welding/cutting must only be under the strict and
comprehensive observance of all relevant safety regulations.

Symbol Descripiton
Electric Shock: Maybe fetal
• Avoid all contact with live components of the welding circuit,
Electrodes and Wires with bare bands. Wear dry gloves before
start welding task.
• Wires with bare bands Keep operator insurance from welding
metal and welding pieces.
Smoke and gas generated while welding or cutting Harmful to
health of people
• keep head distance away from gas.
• Avoid breathing the smoke and gas of welding or cutting.
• keep the working area in good ventilation.
Fire Hazard
• weting sparks, Power cable leakage both can cause the fire.
• Please do not welding in inflammable, its can cause explode.
• Sparks may cause fire, Remove flammable material from the
work place.
• Keep fire extinguisher nearby and have a trained fire person
ready to use it.
ARC light-emission: Harmful to the eyes & skin of people
• Wear a welding helmet, Anti-radiation glass and work clothes
while the welding Operation is performed.

• Keep working area in ventilation.


CYLINDER may explode if damaged.
• Always keep cylinders in an upright position securely chained to
an Undercarriage or fixed support.
• Never allow the electrode, electrode holder or any other
electrically `hot" parts to touch a cylinder
• Keep your face and head away from the cylinder valve outlet
when it to be opening.
Engine fan can hurt the hands
• Do not put your hands near the engine fan.
• Do not attempt to override the governor or idler by pushing on
the throttle Control rods while the engine is running.
ELECTRIC SHOCK can kill.
• Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical.
• Ground the work or metal to be welded to a good electrical
ground.
• Never dip the electrode in water for cooling.
• Turn off input power using the disconnect switch at the fuse box
before working on the equipment.
• Install equipment in accordance with electric standard code.

02 PLASMA CUTTER OPERATION MANUAL


SAFETY
CAUTION
1. Working Environment
1.1 The environment in which this welding equipment is installed
must be free of grinding dust. corrosive chemicals, flammable
gas or materials etc, and at no more than maximum of 80%
humidity.
1.2 When using the machine outdoors protect the machine from
direct sun light. rain water and snow etc:the temperature of
working environment should be maintained within -14'F to +
104°F.
1.3 Keep this equipment distant from the wall.
1.4 Ensure the working environment is well ventilated.

2.Safety Tips.
2.1 Ventilation
This equipment is small-sized, compact in structure, and of
excellent performance in amperage output.
The fan is used to dissipate heat generated by this equipment
during the welding operation.
Important: Maintain good ventilation of the louvers of this
equipment.
The minimum distance between this equipment and any other
objects in or near the working area should be 1ft. Good
ventilation is of critical importance for the normal performance
and service life of this equipment.
2.2 Thermal Overload protection.
Should the machine be used to an excessive level. or in high
temperature environment, poorly ventilated area or if the fan
malfunctions the Thermal Overload Switch will be activated and the machine
will cease to operate. Under this circumstance, leave the machine switched on
to keep the built-in fan working to bring down the temperature inside the
equipment. The machine will be ready for use again when the internal
temperature reaches safe level.
2.3 Over-Voltage Supply
Regarding the power supply voltage range of the machine, please refer to '
Main parameter table.
This equipment is of automatic voltage compensation, which enables the
maintaining of the voltage range within the given range. In case that the
voltage of input power supply amperage exceeds the stipulated value. it is
possible to cause damage to the components of this equipment. Please ensure
your primary power supply is correct.

PLASMA CUTTER OPERATION MANUAL 03


SAFETY
2.4 Do not come into contact with the output terminals while the machine is in
operation. An electric shock may possibly occur.

Maintenance
Exposure to extremely dusty, damp, or corrosive air is damaging to the welding
machine. In order to prevent any possible failure or fault of this welding
equipment, clean the dust at regular intervals with clean and dry compressed air
of required pressure.
Please note that: lack of maintenance can result in the cancellation of the
guarantee: the guarantee of this welding equipment will be void if the machine
has been modified. attempt to take apart the machine or open the factory-made
sealing of the machine without the consent of an authorized representative of
the manufacturer.

Trouble shooting
Caution: Only qualified technicians are authorized to undertake the repair of this
Plasma cutter equipment. For your safety and to avoid Electrical Shock. please
observe all safety notes and precautions detailed in this manual.
Note:
• Our equipment as described in this manual conforms to all applicable rules
and regulations of the 'Low Voltage Directive' (European Council Directive
73/23/EEC) as set out and amended by Council Directive 93/68/EEC) and to the
National legislation for the enforcement of this Directive.
• Our equipment as described in this manual conforms to all applicable rules
and regulations of the European Council Directive 89/336/EEC. (EMC Directive)
and to the National legislation for he enforcement of this Directive.
Air plasma cutting technology
Plasma cutters work by passing an electric arc through a air/gas that is passing
through a constricted opening. The gas can be air, nitrogen, argon, oxygen. etc.
The electric arc elevates the temperature of the gas to the point that it enters a
4th state of matter. We all are familiar with the first three: i.e.,Solid, liquid, and
gas. Scientists call this additional state plasma. As the metal being cut is part of
the cireuit, the electrical conductivity of the plasma causes the arc to transfer to
the work. The restricted opening (nozzle) the gas passes through causes it to
squeeze by at a high speed, like air passing through a venturi in a carburettor.
This high speed gas cuts through the molten metal.
Plasma cutting was invented as the result of trying to develop a better welding
process. Many improvements then led to making this technology what it is today.
Plasma cutters provide the best combination of accuracy, speed, and afford
ability for producing a variety of flat metal shapes. They can cut much finer, and
faster than oxy-acetylene torches.

04 PLASMA CUTTER OPERATION MANUAL


SAFETY
How a plasma Cutter works
Basic plasma cutters use electricity to superheat air into plasma (the 4th state of
matter), which is then blown through the metal to be cut. Plasma cutters require
a compressed air supply and AC power to operate.

Operation
1. When the trigger is squeezed, DC current flows through the torch lead into the
nozzle.
2. Next, compressed air flows through the torch head, through the air diffuser
that spirals the air flow around the electrode and through the hole of the
cutting nozzle.
3. A fixed gap is established between the electrode and the nozzle. (The power
supply increases voltage in order to maintain a constant current through the
joint.) Electrons arc across the gap. ionizing and super heating the air creating
a plasma stream.
4. Finally, the regulated DC current is switched so that it no longer flows to the
nozzle but instead flows from the electrode to the work piece. Current and
airflow continue until cutting is stopped.
AG-60 / AG60P

Shield Cup

Nozzle
Electrode
Steel
Plasma Stream

Notes:
The nozzle and electrode require periodic replacement. The electrode has an
insert of tough high conductive material such as hafnium and cerium. This insert
erodes with use, also the nozzle orifice will erode with use.
Quality of the air used is paramount to longer life of electrodes and nozzles, in
short clean dry air gives longer parts life, the cleaner and dryer the better. We
recommend use of a Plasma Air Filter.

What kinds of materials can the plasma cut?


Virtually any metal can be plasma cut including steel, stainless steel, aluminium,
brass, copper, etc. Any thickness from 30 gauge through 13116" can be cut,
depending on the power of the plasma cutter used.

PLASMA CUTTER OPERATION MANUAL 05


SAFETY
How Does Plasma Cutting Compare to Oxy-fuel (gas) cutting?
Plasma cutting can be performed on any type of conductive metal - mild steel,
aluminium and stainless are some examples. With mild steel, operators will
experience faster, thicker cuts than with alloys. Oxy-fuel cuts by burning, or
oxidizing the metal it is severing. It is therefore limited to steel and other ferrous
metals which support the oxidizing process. Metals like aluminium and stainless
steel form an oxide that inhibits further oxidization, making conventional oxy-fuel
cutting impossible. Plasma cutting however does not rely on oxidation to work
and thus it can cut aluminium, stainless and any other conductive material. While
different gasses can be used for plasma cutting, most people today use
compressed air for the plasma gas. In most shops, compressed air is readily
available, and thus plasma does not require fuel gas and compressed oxygen for
operation. Plasma cutting is typically easier for the novice to master, and on
thinner materials, plasma cutting is much faster than oxy-fuel cutting. However,
for heavy sections of steel (1" and greater), oxy-fuel is still preferred since
oxy-fuel is typically faster and, for heavier plate applications high powered
plasma machines are required for plasma cutting applications.

What are the limitations to Plasma Cutting?


Where is Oxyfuel preferred?
The plasma cutting machines are typically more expensive than oxy/acetylene.
Also. oxy/acetylene does not require access to electrical power or compressed air
which may make it a more convenient method for some users. Oxyfuel can
generally cut thicker sections (>63164 inch) of steel more quickly than plasma.

Plasma Introduction
The plasma Cutting process involves creating and electrical channel of
super¬heated. electrically ionized gas i.e. plasma from the plasma cutter itself,
through the work piece to be cut, thus forming a completed electric circuit back
to the plasma cutter via a grounding clamp. This is accomplished by a
compressed gas (Oxygen,air, inert and others depending on material being cut )
which is blown through a focused nozzle at high speed toward the work piece. An
electrical arc is the formed within the gas. between an electrode near or
integrated into the gas nozzle and the work piece itself. The electrical arc ionizes
some of gas. thereby creating and electrically conductive channel of plasma. As
electricity from the cutter torch travels down this plasma it delivers sufficient
heat to melt through the work piece. At the same time, much of the high velocity
plasma and compressed gas blow the hot molten metal away. thereby separating
i.e. cutting through the work piece.
NOTE: This machine is designed to use only compressed air as gas.

06 PLASMA CUTTER OPERATION MANUAL


PARAMETER
Cut50d with 50 Amps cutting current.
15mm Max Cutting thickness on Steel.
Inverter with Industrial Rated, Lightweight and Portable.

Amperage
• Latest IGBT Inverter Technology
• Safe torch connection
• High quality cutting torch with quality cable
• Industrial application
• Tolerant to variable power supply
• Quality Air regulator with preset air pressure
• Suitable to cut all electrically conductive materials
• Light weight and compact
• Strong metal housing

Amperage
Cut5OD (110/220V)
Model
220V 110V
Power Supply / Phases (V-Ph) 220V +/-15% 110V +/-15%
Duty Cycle @ 78°F ( 25 C) 60%@ 50Amps 60%@ 40Amps
Rated Power (KVA) 5.90 4.40
Input Current Range (A) 35-40 40-45
Output Current Range (A) 20-50 Amps 20-40 Amps
Rated Output Voltage (V) 100 96
No-Load Voltage (Open CricuC(V) 260 260
Efficiency (%) 60 60
Insulation Class F F
Protection Class IP21S IP21S
Plasma Arc Starting HF Touch HF Touch
Air Flow Pressure Range (PSI) 40 - 65 psi 40 - 65 psi
Air Flow Rate (CFM) 5 L/min 5 L/min
Clean Cutting Thickness (mm) 12mm 12mm
Cutting Thickness Severance (mm) 16mm065psi 12mm065psi
Cutting speed 10mm 200mm/min(065 psi 150mm/minG65 psi
Machine Dimenswns (inch) 13 7 x 5 6" x 9 2" 13 7 x 5 6" x 9 2"
Shipping Weight (kgs) 8.9kgs 8.9kgs

PLASMA CUTTER OPERATION MANUAL 07


PARAMETER
Cutting Thickness chart
Need to adjust the current and air pressure properly under metal thickness to
get best cutting surface

Cut50d -220V 20Amps 30Amps 40Amps 50Amps

1 Thickness (mm) 5mm 6mm 10mm 12mm


Air Pressure (psi) 40-50psi 40-50psi 50-60psi 60-70psi

Cut50d -110V 20Amps 30Amps 40Amps

2 Thickness (mm) 5mm 6mm 10mm


Air Pressure (psi) 40-50psi 40-50psi 50-60psi

SPECIFICATIONS
GENERAL DESCRIPTION
This unit is designed for light cutting project and weights only 11 kgs include
accessories. This powerful unit is good enough to cut 12mm ( 75PSI air pressure )
to 16mm severance thickness, making it an good idea for cost conscious DIY
hobbyists.
1. 50Amps inverter plasma cutter
2. 120/220V automatic dual voltage and high frequency 50/60 Hz
3. suitable for stainless steel. Alloy steel, Mild steel. Copper and Aluminum, etc.

Power source Earth Clamp & Cable Air hose

Consumables AG60 Cutting Torch

08 PLASMA CUTTER OPERATION MANUAL


LAYOUT
How to install machine

Power Switch

Current Display

Air Pressure Display

Current knob

Connecting torch to machine


Earth Clamp
Torch switch

Handle

Air regulator

Air hose

G1/4 Screw Air Connector

Fan

Input power cable

PLASMA CUTTER OPERATION MANUAL 09


LAYOUT

Display

Air Pressure
Power Switch

Current Knob

Torch connector Torch switch Earth Clamp

Connection

Handle
Air regulator

Air Compressor

Input power

Earth clamp

Torch

Metal Piece

10 PLASMA CUTTER OPERATION MANUAL


LAYOUT
Back Connection

Air regulator Input power

Air Compressor

Explosive View of Machine


Air Meter
Top PCB Handle
Regulator
Fan Case

Air Plug

Digital
PCB

Center
PCB

Power Switch Knob


Front Sticker

Cable Clamp

Electric Valve Earth Socket


Front Piece Torch Switch
Bottom case

Torch plug
Foot

PLASMA CUTTER OPERATION MANUAL 11


OPERATION
Start Cutting

Hold the torch vertical Pull the Trigger to start Then. Proceed with
at the odge Of he work the arc , the cutting arc the cut.
piece will initial when the
Torch tip is close
enough to the work
Piece. Start Cutting on
the edge until the Arc
has cut completely
through.

Hand Torch cutting technique

When cutting make If sparks are spraying Hold the torch


sure that sparks are up from the work vertical and watch
exiting from the Piece, you are thearc as it cuts
bottom of the work moving the torch too along the line.
piece. fast, or you don't
have enough amps
sel.
Piercing

Hold the torch at an When sparks are When the pierce is


angle to the work exiting from the complete, proceed
piece, pull the trigger bottom of the work with cutting
to start the arc and piece, the arc has
slowly rotate it to an pierced through the
upright position. material
12 PLASMA CUTTER OPERATION MANUAL
OPERATION
How to use air regulator

Clockwise increase air pressure Anti-Clockwise Reduce air pressure

Pull up Pull down

Air regulator

Air / Water filter

Water release

Machine Dimensions

234mm

348mm
143mm

PLASMA CUTTER OPERATION MANUAL 13


OPERATION
Amperage
Standard rule of thumb is the thicker the material the more amperage required.
On thick material, set the machine to full output and vary your travel speed.
On thinner material, you need to turn down the amperage and change to a
lower-amperage tip to maintain a narrow kerf. The kerf is the width of the cut
material that is removed during cutting.

Speed
Amperage and speed are critical to producing a good quality cut. The faster you
move (especially on aluminium), the cleaner your cut will be. To determine if
you're going too fast or too slow, visually follow the arc that is coming from the
bottom of the cut. The arc should exit the material at a slight angle away from
the direction of travel. If it's going straight down. that means you're going too
slow. and you'll have an unnecessary buildup of dross or slag. If you go too fast, it
will start spraying back onto the surface of the material without cutting all the
way through. Because the arc trails at an angle, at the end of a cut, slow your
cutting speed and angle the torch in to cut through the last bit of metal.

Direction
It is easier to pull the torch towards you than push it. The plasma stream swirls
as it exits the tip, biting one side and finishing off on the other leaving a bevelled
edge and a straight edge. The bevel cut effect is more noticeable on thicker
material and needs to taken into consideration before starting your cut as you
want the straight side of the eut to be on the finished piece you keep.

Torch tip height & position


The distance and postion of the plasma torch cutting tip has an affect on the
quality of the cut and the extent of the bevel of the cut. The easiest way to reduce
bevel is by cutting at the proper speed and height for the material and amperage
that is being cut.

Correct torch height and Torch Angled to the


Square to the material material unequal bevel,
Minimum bevel & equal one side may be
bevel Longest excessively beveled.
consumable life

14 PLASMA CUTTER OPERATION MANUAL


OPERATION

Torch height too high Torch height too low Reverse


excessive bevel; plasma bevel. Tip may contact the work
Stream may not cut all the piece and short out or damage
way through the material the tip.

Tip size and condition


The tip orifices focus the plasma stream to the work piece. II is important to use
the correct size tip for the amperage being used.for example a tip with a 3/64"
orifice is good for 0-40 amps whereas a 1/16" orifice is better for 40-80 amps. The
low-amp tip has a smaller orifice which maintains a narrow plasma stream
at lower settings for use on thin-gauge material. Using a 25 amp tip at an 60 amp
setting will blow out and distort the tip orifice and require replacement.
Conversely. using an 80-amp tip on the lower settings will not allow you to focus
the plasma stream as well and creates a wide kerf.The condi Lion of the tip orifice
is critical to the quality of the cut result. a worn or damaged tip orifice will
produce a distorted plasma stream resulting in a poor cut quality.

Electrode condition
A fixed gap is established between the electrode and the inside of the cutting tip.
Electrons arc across the gap, ionizing and super heating the air creating the
plasma stream. The electrode contains an insert in the end made of a highly
conductive material called hafnium. This insert erodes with use and develops a
pit in the end of the electrode, when the pit becomes too much poor quality cuts
will result and necessitate replacement of the electrode.

Air pressure and volume


Air pressure, flow rate and air quality are critical to quality plasma cutting and
consumable life span.The required air pressure and volume can vary from model
to model and the manufacturer will provide the specs.The primeweld cut50 air
pressure is pre-set at 4.5 psi and requires a flow rate of 6.0 CF/M. The volume
capacity of your compressor is important. if you have a small compressor with
exactly the same l/min rating as the plasma, then the compressor will run
continuously when you are plasma cutting. a compressor with a l/min rating
slightly higher than the plasma would be more adequate. If you are doing a lot of
cutting, cutting thick plate (same air consumption but slower cut speeds = longer
cut time) then choose a compressor at 1.5 to 2 times the plasma system
requirement.
PLASMA CUTTER OPERATION MANUAL 15
OPERATION
Air Quality
Good air quality is essential to quality plasma cutting and consumable life span.
Compressors take in air at atmospheric pressure and increase the pressure and
store it in a tank. Humidity in the air is condensed in the tank and in the airlines
producing water, more so in humid environments. Moisture that forms in air
lines has a tendency to condense into larger drops when the air pressure
decreases as it is entering the plasma torch. When these droplets enter into the
high temperatures (as much as 19832°f) in the plenum of the torch, they immedi-
ately break down into oxygen and hydrogen, which alters the normal chemical
content of air in the torch. These elements will then dramatically change the
plasma arc which causes the torch consumable parts to wear very quickly, alters
the shape of the nozzle orifice, dramatically affecting cut quality in terms of edge
squareness, dross formation, and edge smoothness. Minimising the moisture in
the air supply is absolutely critical to quality plasma cuts and longevity of
consumable parts. As a minimum be sure to drain the receiver (tank) on the air
compressor at least daily. Most air plasma systems from reputable manufactur-
ers have an on board particulate filter and or a coalescing filter with an auto
drain that will remove some moisture from the air supply. For home workshop
and light industrial users the on board air filter is adequate. Most situations
however will require additional filtration to prevent moisture from affecting the
quality of the plasma cutter and in most cases it is recommended to install a sub
micronic particulate filter that is designed to trap water through absorption. This
style of filter has a replaceable filter cartridge that absorbs water and must be
changed after it is near saturation, it should be installed close as possible to the
air intake of the plasma cutter.

Technique Tips
•It is easier to pull the torch through the cut than to push it.
•To cut thin material reduce the amperage until you get the best quality cut.
•Use the correct size tip orifice for the amperage being used.
•For Straight cuts use a straight edge or cutting buggy as a guide. For circles, use
a template or circle cutting attachment.
•Check that the front end consumable parts of the plasma cutting torch are in
good condition.
Torch Connector cover

16 PLASMA CUTTER OPERATION MANUAL


TROUBLE SHOOTTING

Problems Analysis Solution


1. Power indicate not No power go into 2.Check the power
lighting when power up machine through power cable: power switch,
, the fan not working , cable(AC220 orAC110) power plug and all wires
torch also not working no input inside of machine if any
while press torch trigger 2.Power cable, switch or loosen, check if any
other wire loosen wires loosen from
3.Power cable inside of power switch to main
machine connect not board.
well 3 Change the board
4.Power board problem

2. power indicator not 1.The starting circuit 1 Check the power


lighting up after switch problem, or relay components or change
on , fan stop working problem. the main board,.
only works some 2.Too many times 2.Let the machine rest
seconds, machine stop switch on and off cause some time restart it
working once the torch machine over heat can again.
touch the metal get arc not get working
starting.

3. power indicator 1.Check the torch switch 1 Check if any torch


lighting after switch on or if any torch wires wires loosen;
machine, fan works, but loosen from torch 2.Check if any wires
machine not working connection; loosen on torch
while press torch trigger 2.The torch switch 3.Check if any wires
loosen or any wires loosen inside of
loosen machine
3. The switch wires
loosen inside of
machine for the torch

4. the power indicator 1.The electric valve 1.Check it or replace it;


lighting, the fan works, problem it is DC24V) 2.Check or replace;
HF spark while press 2.Maybe the air hose 3.Check it:
torch trigger but no air stuck 4.Change the board,
blow out of torch head 3.The circuit for air valve
or the air keep blowing control problem
out ) The electric valve
not working

PLASMA CUTTER OPERATION MANUAL 17


TROUBLE SHOOTTING

Problems Analysis Solution


5. Power indicator 1Arc striking coil loosen; 1.Check if any wires
lighting up, 0.0 2 HF capacitor 102-10KV loosen
indica¬tor not lighting, broken 2.Replace the HF
Fan works, The gas blow capacitor.
out of torch after
pressure torch trigger
( gas valve works )No
HF, There is arc between
metal and electrode

6. Power indicator 1.Diode problem : a1.Check every diode,


lighting up, Fan works, 2.IGBT problem ; replace it if any
Gas blow out of torch damaged 2.Check every
while pressing trigger, IGBT to see If any one
0.0 lighting while damaged
pressing torch trigger , Regisistor. Diode,
Replace it if any one
damaged

7. Power indicator 1.Circuit problem ; 1.Check the coil 5:5, fix it


lighting , Fan works, Air Check IC3140 and other if any wires loosen.
can blow out of torch compoents 2.Does the feedback
head after press torch wire loosen or broken ,
trigger, 0.0 indicator not Check and replace.
lighting, But it is lighting 3.Replace the board.
up while cutting.

8. The cutting current 1.The wires loosen or 1. Check the


can not be adjust potentiometer potentiome¬ter if
damaged0 middle pin to earth get
2.The setting circuit 0-5V voltage. Replace it
problem. if any damaged
2. Check if any wires
loosen from front board
to main board
3. Boards problem0

18 PLASMA CUTTER OPERATION MANUAL


TROUBLE SHOOTTING

Problems Analysis Solution


9. Machine auto shut 1.Maybe Power cable or 1.Fix or replace it0
down after switch it on. circuit board short 2.Check and replace it
circuit 3.Replace silicon bridge
2.Silicon bridge prob‫ـ‬
lem

10. After pressure torch 1.Welding torch broken 1.Check them and fix;
trigger, there is HF or loosen or Earth
sound and spark, but clamp and cable
can not get arc start connecting not good
enough to the earth and
metal piece;
2.The connector for
positive or negative
loosen
11. HF works but arc 1.The Gap for tip to the 1.Adjust the tip to metal
starting not good metal not in good range, in right gap ;
enough The tip and electrode 2.Check and fix
0 damaged or oxidate 3.Check and fix
2.HF weak because the
board leakage;
3.GAS/AIR connector
damaged, power
leakage between
connector and front
panel

12. HF keep sparking 1.Check the GAS/AIR


1 .H F signal going to
after press torch switch torch connector, earth
torch switch board and
female socket and torch
disturb it.
switch connector, if
there any HF spark
between them to front
metal

PLASMA CUTTER OPERATION MANUAL 19


ACCESSORIES
Connect your plasma cutting torch and ground cable to the front
panel of the machine

Torch connector

Torch switch

Grund Cable

20 PLASMA CUTTER OPERATION MANUAL


ACCESSORIES
Torch Consumables Model: AG-60P

Head Electrode Tip Cup

Tip
Parts # Description
AG60003 Tip

Electrodes
Parts # Description
AG60002 Electrodes

Shield Cup
Parts # Description
AG60001 Shield Cup

PLASMA CUTTER OPERATION MANUAL 21


PLASMA CUTTER OPERATION MANUAL

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