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Includes Supplement 2021

MAIN CATALOG
NOW INCLUDES
SUPPLEMENT
2021
NOW INCLUDES
SUPPLEMENT
2021

Advanced Threading Solutions


VARGUS Tool Selector and
Ius™ CNC Program Generator
The most popular and advanced thread turning and
thread milling software on the market today.

Available in 4 versions at www.vargus.com


APP
VARGUS VARGUS VARGUS
ONLINE D E S K TO P S E T U P

MAIN CATALOG
Thread Turning Thread Milling
METRIC
METRIC

221- 01837
METRIC EE
VARGUS Ltd. [email protected] www.vargus.com 11/ 2 0 21
EDITION 01
METRIC
Company Profile VARGUS Worldwide
Groovex

With a network of 13 international companies and hundreds of distributors, warehouses and certified ISO 9001
VARGUS is a world leading developer, manufacturing facilities, VARGUS Ltd. serves customers in more than 100 countries around the globe. A customer-
manufacturer and supplier of high- focused organization, VARGUS Ltd. is committed to providing innovative products and solutions of the highest quality
and excellent value, and is renowned for its technical expertise and uncompromising service.
quality, precision threading, grooving,
turning and hand deburring tools.
Established in 1960, VARGUS is the cutting tools division of
the NEUMO Ehrenberg Group, a multinational organization
headquartered in Germany.
With 13 international subsidiaries, and a network of distributors,
warehouses and certified ISO 9001 manufacturing facilities,
VARGUS Ltd. serves customers in more than 100 countries around
the globe. A customer-focused organization, VARGUS Ltd. is
committed to providing products and solutions of the highest
quality and excellent value, and is renowned for its technical
expertise and uncompromising service.
COMPANY PRODUCTS:

is the company’s prominent product


Advanced Threading Solutions

line for Thread Turning, Thread Milling, and Gear Milling Solutions.
Thread Turning: The VARDEX TT tools offer an extensive collection GLOBAL HEADQUARTERS
of pitches and standards in different grades, IC ranges and types VARGUS SUBSIDIARIES
of insert styles, as well as customized methods for the oil and
VARGUS AUTHORIZED
gas industry. DISTRIBUTORS
Thread Milling: The VARDEX TM line provides a wide range of
applications and solutions in multi-tooth, single-tooth for deep
holes, and solid carbide tools.
Gear Milling: The VARDEX Gear Milling line is a revolutionary
concept for gear, rack and spline applications, offered in indexable VARGUS Ltd. - Global Headquarters | ISRAEL +972 4 9855 101 | [email protected]
inserts and solid carbide tools.
VARGUS GENius™: VARGUS’ industry-leading Thread Turning
and Thread Milling solutions are seamlessly complimented by EUROPE
the VARGUS GENius™ software – The most powerful tool selector,
DENMARK FRANCE GERMANY ISRAEL POLAND
cutting data and CNC program generating software. VARGUS Scandinavia VARGUS France VARGUS Germany NEUMO-VARGUS VARGUS Poland
+45 8794 4100 +33 1 4601 7060 +49 7043 36 161 +972 3 537 3275 +48 46 834 9904 / 46 831 5140
, the newest product line by VARGUS,
I n n o v a t i v e G r o o v i n g & Tu r n i n g S o l u t i o n s [email protected] [email protected] [email protected] [email protected] [email protected]
provides innovative solutions for grooving, boring and turning,
in a wide range of applications. SPAIN SWITZERLAND TURKEY UNITED KINGDOM
VARGUS Ibérica VARGUS Switzerland VARGUS Turkey VARGUS Tooling UK
, manufactures world leading hand-
Leading Deburring Solutions +34 977 52 49 00 +41 41784 2121 +90 212 875 01 41 +44 1952 583 222
[email protected] [email protected] [email protected] [email protected]
deburring solutions for metals and plastics.

ASIA NORTH AMERICA


СHINA INDIA SOUTH KOREA USA
VARGUS China VARGUS India VARGUS Korea VARGUS USA
+86 21 516 88300 +91 2135 654748 +82 31 660 7092 +1 800 828 8765 / 608 756 4930
[email protected] [email protected] [email protected] [email protected]

For the complete list of VARGUS distributors, visit our website at www.vargus.com
Index
MAIN CATALOG SUPPLEMENT 2021 NEW
Thread Turning ........................................................................................................... S-3 - S-19
Thread Milling ............................................................................................................. S-20 - S-46

MAIN CATALOG
Table of Contents ....................................................................................................... 3-6
Thread Turning ........................................................................................................... 11 - 225
Thread Milling ............................................................................................................. 227 - 387
MiniPro .......................................................................................................................... 389 - 416

This extended version of the MAIN VARDEX CATALOG includes the newest VARDEX products
as they appear in the 2021 Catalog Supplement, followed by the VARDEX MAIN Catalog, Edition 02.
MAIN CATALOG SUPPLEMENT
2021
Advanced Threading Solutions

MAIN CATALOG SUPPLEMENT 2021


Thread Turning
FS-LINE
Fully Sintered Inserts .................................................................................................................................................S-3

ALCS
External Toolholders for Swiss Type Machines with High Pressure Coolant ............................S-7

ALCN
External Toolholders with High Pressure Coolant ...................................................................................S-10

ALC
External Thread Turning Holders for Oil & Gas with High Pressure Coolant ............................S-12

V-CAP
Internal & External Toolholders for IC1/2" (22) ............................................................................................S-15

SMOOTH CUT
Modular Toolholder Heads for Anti-Vibration Shanks ...........................................................................S-18

Thread Milling
TMSD Modular
Modular Toolholder Heads for the TMSD Line...........................................................................................S-20

MiTM Offset
Fast Machining for Large Pitches in Deep Holes ......................................................................................S-24

TM Solid MultiFlute
Increased Number of Flutes for Faster Machining....................................................................................S-30

VARGUS GENius™
Thread Milling CNC Program Generator with Multiple Passes..........................................................S-33

TM Solid TMDR
Drilling, Thread Milling & Chamfering - Expansion: ISO, BSP (G), NPT, BSPT ..............................S-34

TM Solid HCR
Helical Flutes with Radial Coolant - Expansion: ISO, UN, BSP (G), NPT, BSPT, UNJ ..................S-39

TM Solid MilliPro Dental


Reinforced Miniature Thread Mills for Dental Implants ........................................................................S-44
Thread Turning

FS LINE
Fully Sintered Inserts

Features and Benefits:


• Economical solution for all industries
• The program offers 62 of the most popular profiles for external and internal inserts
• IC range: 1/4" (11), 3/8" (16), 1/2" (22)
• Threading standards: Partial Profile 60°, Partial Profile 55°, ISO Metric, American UN, Whitworth,
NPT & API Round
• FS Line inserts are suitable with all standard Thread Turning Holders
Grades:
• FSK Grade - TiN coated, recommended for steel and general use
• FST Grade - TiAlN coated, for stainless steel and general use
Ordering Code:
• New FS Line insert designation is marked as "FS". For example: 3FSER3.0ISOFSK
Insert Marking:
• Insert designation
on the bottom
of the insert

The NEW FS LINE is now included in the VARGUS GENius™, the most
advanced Tool Selector and CNC Program Generator in the metal
cutting tools industry.

S-3
FS LINE
Y Y
X r r X

L L

IC IC

External Internal

Partial Profile 60°


Y Y
Insert Size Pitch Ordering Code Market Dimensions mmX Anvil
X Description
r r
Internal
60° IC L mm mm TPI RH r X Y RH Toolholder
0.5-1.5
L 48-16 3FSERA60... 16FSERA60... 0.06 0.8 0.9L
3/8" 16 1.75-3.0 14-8 3FSERG60... 16FSERG60... 0.27 1.3 1.7 YE3 AL…-3
External
External 0.5-3.0 48-8 3FSERAG60...
IC
16FSERAG60... 0.08 IC 1.2 1.7
1/2" 22 3.5-5.0 7-5 4FSERN60... 22FSERN60... 0.54 1.7 2.5 YE4 AL…-4
1/4" 11 0.5-1.5 48-16 2FSIRA60... 11FSIRA60... 0.05 0.8 0.9 - NVR…-2
0.5-1.5 48-16 3FSIRA60... 16FSIRA60... 0.05 0.8 1.0
Internal 3/8" 16 1.75-3.0 14-8 3FSIRG60... 16FSIRG60... 0.16 1.1 1.5 YI3 A/NVR...-3
0.5-3.0 48-8 3FSIRAG60... 16FSIRAG60... 0.05 1.1 1.6
1/2" 22 3.5-5.0 7-5 4FSIRN60... 22FSIRN60... 0.32 1.7 2.5 YI4 A/NVR...-4
Y Y Y
X
Partial Profile 55° r X r X r
Y
X L
Insert Size Pitch Ordering Code Market X
Dimensions mm Anvil
Description
Internal L IC
55° L IC L mmL mm TPI L RH r X Y RH Toolholder
1.75-3.0 14-8 3FSERG55... 16FSERG55... 0.22 1.2 1.7
External 3/8" 16 Y YE3 AL…-3
IC 0.5-3.0 IC48-8 3FSERAG55... IC16FSERAG55...
r 0.07 1.1 1.7
IC
1.75-3.0 14-8 3FSIRG55... 16FSIRG55... 0.22 1.1 r1.7 T
External Internal 3/8" 16 YI3 A/NVR..-3
0.5-3.0 48-8 3FSIRAG55... 16FSIRAG55... 0.07 1.1 1.7

ISO Metric | Defined by: R262 (DIN 13) | Tolerance class: 6g/6H
Y
X Market
Insert Size Pitch Ordering Code Description Dimensions mm Anvil
1/4P Internal IC L mm mm RH h min X Y RH Toolholder
60°
1.0 3FSER1.0ISO...
L
16FSER1.0ISO... 0.61 1.5 0.7
h
1.25 3FSER1.25ISO... 16FSER1.25ISO... 0.77 1.4 0.8
1.5 3FSER1.5ISO...IC 16FSER1.5ISO... 0.92 1.3 0.9
1/8P External External 3/8" 16 YE3 AL…-3
1.75 3FSER1.75ISO... 16FSER1.75ISO... 1.07 1.0 1.1
2.0 3FSER2.0ISO... 16FSER2.0ISO... 1.23 1.4 1.3
2.5 3FSER2.5ISO... 16FSER2.5ISO... 1.53 1.6 1.5
3.0 3FSER3.0ISO... 16FSER3.0ISO... 1.84 1.6 1.6
0 1.0 2FSIR1.0ISO... 11FSIR1.0ISO... 0.58 1.0 0.6
1/4" 11 1.5 2FSIR1.5ISO... 11FSIR1.5ISO... 0.87 0.9 0.8 - NVR…-2
2.0 2FSIR2.0ISO... 11FSIR2.0ISO... 1.15 0.9 1.0
1.0 3FSIR1.0ISO... 16FSIR1.0ISO... 0.58 1.4 0.7
1.25 3FSIR1.25ISO 16FSIR1.25ISO 0.72 1.3 0.8
Internal
1.5 3FSIR1.5ISO... 16FSIR1.5ISO... 0.87 1.2 0.9
3/8" 16 1.75 3FSIR1.75ISO... 16FSIR1.75ISO... 1.01 1.0 1.1 YI3 A/NVR...-3
2.0 3FSIR2.0ISO... 16FSIR2.0ISO... 1.15 1.3 1.3
2.5 3FSIR2.5ISO... 16FSIR2.5ISO... 1.44 1.3 1.4
3.0 3FSIR3.0ISO... 16FSIR3.0ISO... 1.73 1.2 1.5

S-4
FS LINE
Y Y
X r r X

L L

IC IC

External Internal

American UN | Defined by: ANSI B1.1:74 | Tolerance class: 2A/2B Y


Market X
Insert Size Pitch Ordering Code Description Dimensions mm Anvil
1/4P Internal IC L mm TPI RH h min X Y RH Toolholder
60°
24 3FSER24UN... 16FSER24UN...
L
0.65 1.4 0.8
h 20 3FSER20UN... 16FSER20UN... 0.78 1.4 0.8
18 3FSER18UN... 16FSER18UN... 0.87 1.2
IC 0.9
1/8P External External 3/8" 16 YE3 AL…-3
16 3FSER16UN... 16FSER16UN... 0.97 1.2 1.1
14 3FSER14UN... 16FSER14UN... 1.11 0.9 1.2
12 3FSER12UN... 16FSER12UN... 1.30 1.3 1.4
8 3FSER8UN... 16FSER8UN... 1.95 1.3 1.6
20 3FSIR20UN... 16FSIR20UN... 0.73 1.3 0.8
18 3FSIR18UN... 16FSIR18UN... 0.81 1.2 0.9
16 3FSIR16UN... 16FSIR16UN... 0.92 1.1 0.9
Internal 3/8" 16 YI3 A/NVR...-3
14 3FSIR14UN... 16FSIR14UN... 1.05 1.1 1.1
12 3FSIR12UN... 16FSIR12UN... 1.22 1.4 1.4
8 3FSIR8UN... 16FSIR8UN... 1.83 1.2 2.5

Whitworth for BSW, BSP | Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 | Tolerance
Y class: Medium class A
X
Insert Size Pitch Ordering Code Market Dimensions mm Anvil
Description
R 0.137P Internal IC L mm TPI RH h min X Y RH Toolholder
55°
19 3FSER19W... 16FSER19W... 0.86
L 1.2 0.9
h External 3/8" 16 14 3FSER14W... 16FSER14W... 1.16 1.0 1.2 YE3 AL…-3
R 0.137P 11 3FSER11W... 16FSER11W... 1.48 1.4 IC 1.5
External
19 2FSIR19W... 11FSIR19W... 0.86 1.2 1.9
1/4" 11
14 2FSIR14W... 11FSIR14W... 1.16 1.0 1.0
- NVR...-2
Internal
14 3FSIR14W... 16FSIR14W... 1.16 1.2 1.2
3/8" 16 YI3 A/NVR...-3
11 3FSIR11W... 16FSIR11W... 1.48 1.3 1.4
Y Y
Y
NPT | Defined by: USAS B2.1:1968 |XTolerance class: Standard
X NPT X
L
X
Insert Size Pitch Ordering Code Market Dimensions mm Anvil
30° 30° Internal Description
h IC L mm TPI RH h min X IC Y RH Toolholder
L L L
18 3FSER18NPT... 16FSER18NPT... 1.01 1.0 0.9
IC 14 3FSER14NPT...
IC 16FSER14NPT... 1.33 Y
0.9 1.2
External 3/8" 16 IC YE3 AL…-3
90° 1°47’ 11.5 3FSER11.5NPT... 16FSER11.5NPT... 1.64 1.1 1.5
External T
8 3FSER8NPT... 16FSER8NPT... 2.42 1.1 1.7
14 3FSIR14NPT... 16FSIR14NPT... 1.33 1.1 1.2
Internal 3/8" 16 11.5 3FSIR11.5NPT... 16FSIR11.5NPT... 1.64 1.2 1.4 YI3 A/NVR...-3
8 3FSIR8NPT... 16FSIR8NPT... 2.42 1.2 1.8

S-5
FS LINE
Y Y
X r r X

L L

IC IC

External Internal

BSPT
Y Y Y
Market X L
Insert XSize Ordering Code Description Dimensions mm Anvil
R0.137P Internal X X
27.5° 27.5° IC L mm TPI RH h min X ICY RH Toolholder
14 3FSER14BSPT 16FSER14BSPT... 1.16 0.9 1.0
External 3/8" L 16 L YE3 AL…-3
11 3FSER11BSPT L
16FSER11BSPT... 1.48 1.1 1.3
Y
90° 1° 47' R0.137P 14 3FSIR14BSPT 16FSIR14BSPT... 1.16 1.1 1.2
External Internal 3/8" 16 IC IC YI3 A/NVR..-3
11 3FSIR11BSPT 16FSIR11BSPT... 1.48 IC 1.2 1.4 T
Defined by: B.S. 21:1985
Tolerance class: Standard BSPT

API Round Casing & Tubing |YDefined by: API YSTD. 5B:1979 | Tolerance
Y class: Standard
L API RD
X X Y
Insert Size Pitch Ordering Code XMarket Dimensions mm Anvil
Description
Internal X
30 ° 30 ° IC L mm TPI RH h min X Y RH Toolholder
L L L
h YEI3- AVRC…
Internal 3/8" 16 IC 10 3FSIR10APIRD... 16FSIR10APIRD...
IC 1.41 1.2 1.5 APIRD 3APIRD or
IC
90 ° 1°47' External IC or YI3 AVRC…-3

S-6
Thread Turning

PRODU
C

HPC

TI
P R E C I S I ON

VIT
t
Coolan

Y
h Pressure E
H ig
ISS T YP
for SW HINES
AC

Y
M

IT
PR IL
O F I TA B

ALCS
External Thread Turning Toolholders
FOR SWISS TYPE MACHINES
WITH HIGH PRESSURE COOLANT (HPC)

Features and Benefits:


• Two dedicated inlets for Swiss type machines,
accessible from both sides of the holder
• Back and bottom coolant inlets also available for
conventional machines
• Two precise high pressure coolant outlets, designed to cool
down the top and bottom of the insert for longer tool life
and better chip evacuation
• High Pressure Coolant up to 70 bar
• Nickel coating for better wear resistance and anti-corrosion
protection
• Available for standard insert sizes: IC1/4" (11), 3/8" (16)
• Shank sizes: 10mm and 12mm
• Left Hand holders are available as standard
• New! Now including innovative laser markings of spare parts
and maximum torque details

Back Inlet

Right Side Inlet

Top Coolant Outlet

Bottom Left Side Inlet


Coolant
Outlet

Bottom Inlet

S-7
ALCS
External Toolholders
H1 H

NLCS Type H1H2 H


(without Anvil)
H2 H1 H

F B

F L2 B
L3
L2 L1
L3
F B
L1
H1 H
ALCS Type H1 L2 L4 H
(with Anvil) H2 L1
& NLCS Type H2
(without Anvil)
F B
F B
L2
L2 L3
L3 L1
L1

Standard with Coolant Spare Parts


Insert Ordering Code Dimensions mm Market Description
Size

IC RH LH H=H1=B F L1 L2 L3 H2 RH LH Insert Anvil Anvil Anvil


Screw Screw Torx Key RH LH Plug* x 4
NLCS10-2 NLCS10-2LH 10 12 110.7 18.8 36.7 4 NLCS10-11 NLCS10-11LH
1/4" SN2T - K2T - - Plug
NLCS12-2 NLCS12-2LH 12 12 125.7 18.8 51.7 2 NLCS12-11 NLCS12-11LH
M6x5
3/8" ALCS12-3 ALCS12-3LH 12 16 125.7 23.8 51.7 4 ALCS12-16 ALCS12-16LH SA3T SY3T K3T YE3 YI3

* When reassembling the M6X5 plug,


it is necessary to use LOCTITE 542.

Plug M6x5

The NEW External Toolholders with HPC are included in the


VARGUS GENius™, the most advanced Tool Selector and CNC
Program Generator in the metal cutting tools industry.

S-8
ALCN

Laser markings include spare parts


and maximum torque details

ALCS 12-3
001-00984 1001520360

SA3T
2 Nm K3T M6x5 MAX- 70 bar YE3 SY3T
17.7 lbf-in T10 1015- PSI

The following HPC accessories (not included)


can be ordered separately:
Image Ordering Code Item Number QTY

Tube Connector 25-6 013-00941 1

Angled Fitting M6x6 013-01011 1

Straight Fitting M6x6 013-01012 1

Extender M6x5* 013-01096 1

Sealing Washer M6 013-01097 2

* When working with Shanks 10x10 & 12x12 the extender is necessary to
connect the fitting.

How to Assemble the Accessories for


All Coolant Inlets on Shanks 10x10 and 12x12

Tube Connector

Extender

Sealing Washer
Fitting

S-9
Thread Turning
PROD

ALCN N U

CT
O
HPC

PRECISI

IVIT
External Thread Turning Toolholders e

Y
ressur
High Polant
Co
WITH TWO HIGH PRESSURE PR

Y
OF I

T
I TA B I L

COOLANT OUTLETS
NEW & EXPANDED

Features and Benefits:


• Two precise high pressure coolant outlets, designed to cool down the top and NEW
bottom of the insert for longer tool life and improved chip evacuation
• Up to 70 bar
• Three different coolant inlets available:
◦ Bottom inlet, specially designed for VDI DIN 69880 / ISO 10889 NEW
◦ Back inlet
◦ Bottom inlet
• Nickel coating for better wear resistance and anti-corrosion protection
• Greater range of holders for standard insert sizes: IC3/8” (16), 1/2" (22), & 5/8” (27) NEW
• Left Hand holders are available as standard
Top Coolant Outlet

Bottom Coolant Outlet


Back Inlet

Bottom Inlet
Bottom Inlet for VDI DIN 69880 / ISO 10889

S-10
External Toolholders ALCN

H1 H

H1 H

F B

F B
L2 L4
L1
L2 L4
L1
Standard with HPC Spare Parts
Insert Ordering Code Dimensions mm
Size
Insert Screw Anvil Plug Socket
IC RH LH H=H1=B F L1 L2 L4 Torx Key Anvil RH Anvil LH
(Max. Torque) Screw Screw x2 Screw
ALCN16-3 ALCN16-3LH 16 16 100.0 25
ALCN20-3 ALCN20-3LH 20 20 127.0 30 SA3T
3/8" 25.1 (3.0 Nm) SY3T K3T YE3 YI3
ALCN25-3 ALCN25-3LH 25 25 155.0 35
ALCN32-3 ALCN32-3LH 32 32 175.0 40 Plug Socket
G1/8” Screw
ALCN25-4 ALCN25-4LH 25 25 155.0 35 SA4T M6x5
1/2" 30.2 (5.0 Nm) SY4T K4T YE4 YI4
ALCN32-4 ALCN32-4LH 32 32 175.0 40
ALCN25-5 ALCN25-5LH 25 25 155.0 35 SA5T
5/8" 35.1 (10.0 Nm) SY5T K5T YE5 YI5
ALCN32-5 ALCN32-5LH 32 32 175.0 40

Plug G1/8” Socket Screw M6x5 for VDI Plug G1/8”

The following HPC accessories (not included) can be ordered separately:


Image Ordering Code Item Number QTY

Tube Connector 25-6P 013-00941 1

Angled Fitting G1_8x6P 013-00947


2
Straight Fitting G1_8x6P 013-00942

The NEW External Thread Turning Toolholders with HPC are fully
supported by VARGUS GENius™, the most advanced Tool Selector and
CNC Program Generator in the metal cutting industry

S-11
Thread Turning

ALC
External Thread Turning Holders
for
WITH HIGH PRESSURE COOLANT
PROD
N U

CT
O
HPC

PRECISI

IVIT
e

Y
ressur
High Polant
Co
PR

Y
OF I

T
I TA B I L

Suitable for high pressure coolant (up to 70 bar)

Precise coolant thru

Reduced cutting edge temperature

Features and Benefits:


• Precise coolant thru, designed to efficiently cool down the cutting edge
• Suitable for high pressure coolant up to 70 bar
• Reduced cutting edge temperature for better tool life
• Better chip evacuation and improved chip control and flow

External holders with coolant are fully supported by VARGUS GENius™,


the most advanced Tool Selector and CNC Program Generator
in the metal cutting industry

14D Standard with HPC T+ Style with HPC API with HPC Z+ Style with HPC

S-12
External Toolholders
Coolant Holes
L2

H1 H

F B

L1

14D Standard with HPC Spare Parts

Insert Size Ordering Code Dimensions mm

Insert Screw
IC RH H=H1=B F L1 L2 Anvil Screw Torx Key Anvil Key
(Max. Torque)
ALC32-14D 32 32 170 30 SA5T
14D (10.0 Nm) M4X6(14D) K5T KT15
ALC40-14D 40 40 200 30

14D holders are supplied without anvils. For specific applications, refer to the Vardex Main Catalog.
Left Hand tools are available upon request.

External Toolholders
Coolant Holes

H1 H
H1 H

F F B B

L2
L2
L1
L1

T+ Style with HPC Spare Parts

Insert Size Ordering Code Dimensions mm

Insert Screw
IC RH H=H1=B F L1 L2 Anvil Screw Torx Key Anvil Key Anvil RH
(Max. Torque)
ALC32-4T 32 32 170 30 SA4T
1/2”T (5.0 Nm) SY4K2 K4T K2 Y4T
ALC40-4T 40 40 200 30

All T Style toolholders have a 0° helix angle.


Left Hand tools are available upon request.

S-13
External Toolholders

H1 H1 H
H

F B
F B
L2
L1
L2
L1

API with HPC Spare Parts

Insert Size Ordering Code Dimensions mm

Insert Screw
IC RH H=H1=B F L1 L2 Anvil Screw Torx Key Anvil RH
(Max. Torque)
ALC32-4-5BUT/API 32 32 177 37 SA4T YEI4-API-1P;
1/2” (5.0 Nm) SY4T K4T YEI4-5BUT
ALC40-4-5BUT/API 40 40 205 37

All API holders have a 0° helix angle.


Left Hand tools are available upon request

External Toolholders
Coolant Holes

H1 H
H1 H

F F B B

L2 L2
L1 L1

Z+ Style with HPC Spare Parts

Insert Size Ordering Code Dimensions mm

Insert Screw
IC RH H=H1=B F L1 L2 Anvil Screw Torx Key Anvil RH
(Max. Torque)
ALC32-4Z 32 32 178 37 SA4T
1/2”Z (5.0 Nm) SY4T K4T YE4Z
ALC40-4Z 40 40 208 37

All Z Style toolholders have a 1.5° helix angle.


Left Hand tools are available upon request.

S-14
Thread Turning

PROD

V-CAP
N U

CT
O
HPC

PRECISI

IVIT
Internal & External Toolholders e

Y
ressur
High Polant
Co
for IC1/2" (22) PR

Y
OF I

T
I TA B I L

Features and Benefits:


• Suitable for IC1/2” (22) insert size
• Polygon shaped shank,
complies with standard ISO 26623
• Works with wide range of machine types
• For all industrial sectors
• High Pressure Coolant up to 70 bar for better
chip evacuation and increased tool life

V-CAP Toolholder Range:


Internal and external V-CAP toolholders are available with IC1/2” (22) inserts
in the following shank diameters:
• C4
• C5
• C6
• C8
Special sizes are available upon request

The NEW V-CAP Toolholders are included in the VARGUS GENius™,


the most advanced Tool Selector and CNC Program Generator in the
metal cutting tools industry.

S-15
V-CAP External Toolholders

F
D D
L2
F F

L2 L2
V-CAP Spare Parts

Insert Size Ordering Code Dimensions mm Market Description

IC RH/LH D F L2 RH/LH Insert Screw Anvil Screw Torx Key Anvil RH


VCAP40-SER27050-4 40 27 50 VCAP40-SER27050-22
VCAP50-SER35060-4 50 35 60 VCAP50-SER35060-22
1/2” SA4T SY4T K4T YE4
VCAP63-SER45065-4 63 45 65 VCAP63-SER45065-22
VCAP80-SER55080-4 80 55 81.7 VCAP80-SER55080-22
The above toolholders are for RH inserts. For LH inserts, change R to L in the toolholder’s ordering code (Example VCAP80-SEL55080-4).

S-16
V-CAP Internal Toolholders

ia .
eD
or
.B
in
M
D1

D
F

L1
L2

V-CAP Spare Parts


Min.
Insert Size Ordering Code Dimensions mm Bore Market Description
Dia.
L1 Insert
IC RH/LH D1 D F L2 mm RH/LH Screw Anvil Screw Torx Key Anvil RH
(max)
VCAP40-SIR15065-4 20 15.6 65 42 25 VCAP40-SIR15065-22 SN4T - K4T -
VCAP40-SIR19070-4 25 19 70 48 32 VCAP40-SIR19070-22
40
VCAP40-SIR22090-4 32 22 90 69 40 VCAP40-SIR22090-22 SA4T SY4T K4T YI4
VCAP40-SIR27080-4 39.5 26 80 60 50 VCAP40-SIR27080-22
VCAP50-SIR15065-4 20 15.6 65 42 25 VCAP50-SIR15065-22 SN4T - K4T -
1/2” VCAP50-SIR19070-4 25 19 70 47 32 VCAP50-SIR19070-22
50
VCAP50-SIR22090-4 32 22 90 68 40 VCAP50-SIR22090-22
VCAP50-SIR27105-4 39.5 26 105 84 50 VCAP50-SIR27105-22
SA4T SY4T K4T YI4
VCAP63-SIR19075-4 25 19 75 48 32 VCAP63-SIR19075-22
VCAP63-SIR22090-4 32 63 22 90 64 40 VCAP63-SIR22090-22
VCAP63-SIR27105-4 39.5 26 105 80 50 VCAP63-SIR27105-22
The above toolholders are for RH inserts. For LH inserts, change R to L in the toolholder’s ordering code (Example VCAP80-SEL55080-4).

S-17
Thread Turning

SMOOTH CUT SYSTEM


Modular Toolholder Heads
for Anti-Vibration Shanks

Features and Benefits:


• Modular head for anti-vibration system
• Same head can be used with wide range of shanks of different lengths
• Maximum overhang 5xDa (Da - shank diameter)
• Compatible with the most common anti-vibration shanks in the market
• Available for standard insert sizes: IC3/8" (16), 1/2" (22), 5/8" (27)
• Toolholder includes High Pressure Coolant up to 70 bar
for better chip evacuation and increased tool life

The NEW Smooth Cut System Toolholder Heads are included in


the VARGUS GENius™, the most advanced Tool Selector and CNC
Program Generator in the metal cutting tools industry.

S-18
Flat surface to adjust the
// 0.03 X-axis
orientation of the shank

Min. Bore Dia.


X-axis of lathe

CCT - Coolant
Head Centralizing Tube Shank
D1≥Da
D1

F
Da

LF

L1 (max) L2 (4xDa min)

Shank not included

Smooth Cut Toolholder Heads Spare Parts


Insert Ordering Code Min. Market
Size Dimensions mm Bore Description
dia.
Da L1 Insert Anvil CCT - Coolant
IC RH D1 F LF mm RH Torx Key Anvil RH
mm inch max Screw Screw Centralizing Tube
VAS25-IR2517-3 25.3 25 1.00" 17.0 125.0 25.0 32 VAS25-IR2517-16 CCT6 -
3/8" VAS32-IR3222-3 32.3 32 1.25" 22.0 160.0 32.0 40 VAS32-IR3222-16 SA3T SY3T K3T YI3
VAS40-IR3227-3 40.0 40 1.50" 27.0 200.0 32.0 50 VAS40-IR3227-16
VAS32-IR3222-4 32.3 32 1.25" 22.7 160.0 32.0 40 VAS32-IR3222-22 - CCT12
1/2" SA4T SY4T K4T YI4
VAS40-IR3227-4 40.0 40 1.50" 27.0 200.0 32.0 50 VAS40-IR3227-22
5/8" VAS40-IR3627-5 40.0 40 1.50" 27.3 200.0 36.0 50 VAS40-IR3627-27 SA5T SY5T K5T YI5

S-19
Thread Milling

TMSD
Modular
Toolholder Heads

PROD
N U
O

HPC
CT
I
Features and Benefits:
PRECIS

IVITY
• One modular toolholder head fits an assortment of shank lengths
essure
High Prla
• Compatible with the most common steel and carbide shanks in the market Coo nt
• Tools include high pressure coolant thru for extended tool life R T

Y
OF
P

I TA B I L I
• Multi-flute tools for fast machining
• Suitable for TMSD U Style inserts
• Specially suited for deep holes
• Reduced load on cutting edges due to single point insert design

The NEW TMSD Modular Toolholder Heads are included in the


VARGUS GENius™, the most advanced Tool Selector and CNC
Program Generator in the metal cutting tools industry.

S-20
TMSD Modular Toolholder Heads
Head Shank (See Page 22)
D1≥Da

D2 S Ts D1 Da

L1 (max)

L2 L3
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

TMSD Modular Toolholder Heads for U Style Inserts Spare Parts


Insert Ordering Code Dimensions mm No. of
Size Flutes
L1 (max) L1 (max)
IC D1 D2 L for Steel for Carbide L2 L3 Ts S Z Insert Screw Torx Key
Shank) Shank)
TM1SC-D15-M06-2U 10.6 14.75 33 48 57.5 15.0 M06 9.0 1
TM1SC-D17-M08-2U 13.0 16.75 37 60 72 17.0 M08 11.0 1
TM2SC-D21-M08-2U 14.1 20.65 34 72 86 14.0 M08 12.0 2
1/4”U 5.4 SN2T HK2T
TM2SC-D23-M10-2U 18.0 22.65 38 86 103 14.0 M10 16.0 2
TM3SC-D26-M12-2U 21.0 26.60 48 105 125 20.0 M12 18.0 3
TM4SC-D31-M12-2U 25.0 31.0 51 115 138 23.0 M12 22.0 4
TM3SC-D36-M16-3U 29.0 36.5 55 125 150 25.0 M16 25.0 3
3/8”U 8.0 SA3T HK3T
TM4SC-D42-M16-3U 29.0 42.0 55 144 172 26.0 M16 25.0 4

TMSD Modular Head (U Style) Applications



Thread Applications for Partial Profile Inserts
Toolholder Min. Thread Dia.
D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55° Trapez
M18x2.5; M16x0.5; M16x0.75; 3
⁄4 -10; ⁄8 -32UN; 5⁄8 -28UN; 5⁄8 -27UNS;
5 3
⁄8 -19; 11
⁄16-14; 3 ⁄4 -12;
TM1SC-D15-M06-2U 14.75 M24x3.0 M16x1.0; M17x1.25; 7
⁄8 -9; 11
⁄16-24UN; 11⁄16-20UN; 11⁄16-16UN; 1
⁄2 -14; 7
⁄8 -11; 3 ⁄4 -10; TR22x3; TR24x3
M17x1.5; M17x2.0 1-8 3
⁄4 -14UNS; 3⁄4 -12UN 1-11 7
⁄8 -9; 1-8; 11 ⁄8 -7
M18x0.5; M18x0.75; 3
⁄4 -32UN; 3⁄4 -28UN; 7⁄8 -27UN; 1
⁄2 -14; 13
⁄16-12; 7⁄8 -11;
TM1SC-D17-M08-2U 16.75 M20x2.5 M18x1.0; M19x1.25; - 3
⁄4 -24UN; 3⁄4 -20UN; 3⁄4 -16UNF; 1-11 1-10; 7⁄8 -9 -
M19x1.5; M19x2.0 3
⁄4 -14UNS; 13 ⁄16-12UN; 7⁄8 -10UN
M24x3.0; M22x0.5; M22x0.75; 1-8;
7
⁄ 8 -32UN; ⁄8 -28UN; ⁄8 -27UNS;
7 7
1-26; 1-20; (TR26-TR60)x3;
TM2SC-D21-M08-2U 20.65 M30x3.5; M22x1.0; M23x1.25;
7
⁄ 8 -24UNS; ⁄8 -20UNEF; 1-18UNS;
7
1 ⁄8 -7; 15⁄16-16UN; 1-14UNS; 15⁄16-12UN;
1
3
⁄4 -14; 1-16; 1-12; TR28x4;
M36x4.0 M23x1.5; M23x2.0 13⁄8 -6 1-10UNS 1-11 1-10; 11⁄8 -9; (TR60-TR110)x4;
1-8; 11 ⁄8 -7 TR28x5
M27x3.0; M24x0.5; M24x0.75; 1-32UN; 1-28UN; 1-27UNS; 1-26; 1-20; 1-16;
TM2SC-D23-M10-2U 22.65 M30x3.5; M25x1.0; M25x1.25; 11⁄8 -7 1-24UNS; 1-20UNEF; 1-18UNS; 3
⁄4 -14; 11 ⁄16-12; 11 ⁄8 -9; -
M36x4.0 M26x1.5; M26x2.0; 1-16UN; 1-14UNS; 1-12UNF; 1-11 11 ⁄8 -7
M27x2.5 11 ⁄8 -10UNS; 11 ⁄8 -8UN
M28x0.5; M28x0.75; 11⁄8 -28UN; 11⁄8 -24UNS;
11⁄4 -7; 111⁄⁄88 -20UN; 11⁄8 -18UNEF; 11⁄8 -26; 11⁄8 -20;
1

TM3SC-D26-M12-2U 26.60 M33x3.5; M28x1.0; M28x1.25; ⁄8 -14;


7

M36x4.0 M29x1.5; M29x2.0; 13⁄8 -6 13 ⁄16-16UN; 11⁄4 -14UNS;


-12UN; 11⁄4 -10UNS; 1-11 13 ⁄8 -16; 13 ⁄8 -12;
13 ⁄8 -8; 11 ⁄4 -7
-
M30x2.5; M33x3.0 13 ⁄16-8UN
M32x0.5; M32x0.75; 15⁄16-28UN; 1 3⁄8-24UNS;
M33x1.0; M33x1.25; 15⁄16-20UN; 15⁄16-18UNEF;
11 ⁄8 -11 1-16;
⁄8 -26; 13⁄88-20; 13⁄8
3
TM4SC-D31-M12-2U 31.0 M36X4.0 M33x1.5; M34x2.0; 11⁄2 -6 15⁄16-16UN; 13⁄8 -14UNS; 13 ⁄8 -12; 17 ⁄16-8 -
M34x2.5; M35x3.0; 13⁄8 -12UNF; 13⁄8 -10UNS;
M36x3.5 13⁄8 -8UN
M42x4.5; M39x1.5; M39x2.0; 3 1
1 ⁄4 -5; 19 ⁄⁄16
9
-16UN; 15 ⁄8 -14UNS; 15 ⁄8 -16; 15 ⁄8 -12;
TM3SC-D36-M16-3U 36.5 M48x5.0; M40x2.5; M41x3.0; 16 -12UN; 1 ⁄8 -10UNS;
2-4.5 1 5⁄8-8UN; 15 ⁄8 -6UN
5
11 ⁄4 -11 15 ⁄8 -8; -
M56x5.5 M42x3.5; M42x4.0 17⁄8 -6
M48x5.0; M45x1.5; M45x2.0; 2-4.5; 113⁄4 -16UN;
3
13 ⁄4 -14UNS; 17⁄8 -16; 17⁄8 -12;
TM4SC-D42-M16-3U 42.0 M56x5.5; M46x2.5; M48x3.0; 21⁄2 -4 1115⁄⁄1616-6UN
-12UN; 115⁄16-8UN; 11 ⁄2 -11 17⁄8 -8; 21 ⁄4 -6; 2-4.5 -
M64x6.0 M48x3.5; M48x4.0

For related inserts, see Vardex Main catalog.

S-21
TMSD Modular Head (U Style) Applications
Thread Application for Full Profile Inserts (ISO, UN, NPT & API Round)
Toolholder Cylindrical or API Round, Cylindrical or API Round, Conical
Cutting Conical Cylindrical Conical Pre-Drilled Hole Pre-Drilled Hole
Toolholder Diameter Pitch Min. Thread Dia. Pre-Drilled Pre-Drilled hole (for cylidrical 2 radial only
D2 (mm) hole passes 50%/50%; for (one pass)
conical one radial pass
** NPT
NPT
* Adjusted UN/UNF/ Threading by
mm TPI ISO Coarse Threading by Thread Dia.
D2 UNEF/UNS 2 Radial Passes
1 Radial Pass
(50%/50%)
13.80 1.5 M16x1.5 - - - - -
13.60 2.0 M16x2.0 - - - - -
TM1SC-D15-M06-2U 13.70 - 14 - 5/8-14UNS - - - -
13.60 - 12 - 11/16-12UN - - - -
14.59 - 14 - 1/2-14NPT; - - -
3/4-14NPT
15.79 1.5 M18x1.5 - - - - -
15.60 2.0 M18x2.0 - - - - -
TM1SC-D17-M08-2U 15.69 - 14 - 3/4-14UNS - - - -
15.60 - 12 - 3/4-12UN - - - -
15.60 - 14 - - 3/4-14NPT - - -
19.69 1.5 M22x1.5 - - - - -
19.50 2.0 M22x2.0 - - - - -
19.60 - 14 - 7/8-14UNF - - - -
TM2SC-D21-M08-2U 19.50 - 12 - 7/8-12UN - - - -
20.50 - 14 - - 3/4-14NPT - - -
1-11.5NPT;
20.28 - 11.5 - - 1 1/4-11.5NPT; - - -
1 1/2-11.5NPT;
2-11NPT
21.65 1.5 M24x1.5 - - - -
21.50 2.0 M24x2.0 - - - -
21.49 - 14 - 1-14UNS - - - -
21.50 - 12 - 1-12UNF -
1-11.5NPT;
TM2SC-D23-M10-2U 22.63 - 11.5 - 1 1/4-11.5NPT; - - -
1 1/2-11.5NPT;
2-11NPT
1.05x10APIRD (for UP
TBG; UP TBG Long);
21.44 - 10 - - - - 1.315...2.375x10APIRD (for -
TBG; UP TBG;
UP TBG Long;
Integral-Joint TBG)
25.64 1.5 M28x1.5 - - - - -
25.45 2.0 M30x2.0 - - - - -
25.54 14 1 1/8-14UNS - - - -
25.45 12 1 1/8-12UNF - - - -
TM3SC-D26-M12-2U 1-11.5NPT;
26.23 - 11.5 - - 1 1/4-11.5NPT; - - -
1 1/2-11.5NPT;
2-11NPT
1.315...2.375x10APIRD (for
24.94 - 10 - - - - TBG; UP TBG; -
UP TBG Long;
Integral-Joint TBG)
30.00 1.5 M33x1.5 - - - - -
29.85 2.0 M34x2.0 - - - - -
29.94 14 1 3/8-14UNS - - - -
29.85 12 1 5/16-12UN - - - -
TM4SC-D31-M12-2U 1 1/4-11.5NPT;
30.63 11.5 - - 1 1/2-11.5NPT; - - -
2-11NPT
1.66...3.5x10APIRD
29.44 10 - - - - (for TBG; UP TBG; -
UP TBG Long;
Integral-Joint TBG)

* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.
** When the pre-drilled hole for 8NPT is conical, the thread can be machined in one pass.

S-22
TMSD Modular Toolholder Heads
Thread Application for Full Profile Inserts (ISO, UN, NPT & API Round)
- con't
Toolholder Cylindrical API Round, Cylindrical or API Round, Conical
Cutting Cylindrical
or Conical Conical Pre-Drilled Hole Pre-Drilled Hole
Toolholder Diameter Pitch Min. Thread Dia. Pre-Drilled hole
Pre-Drilled (for cylidrical 2 radial only
D2 (mm) hole passes 50%/50%; for (one pass)
conical one radial pass
** NPT
NPT
* Adjusted UN/UNF/ Threading by
mm TPI ISO Coarse Threading by Thread Dia.
D2 UNEF/UNS 2 Radial Passes
1 Radial Pass
(50%/50%)
1 1/4-11.5NPT;
35.65 - 11.5 - - 1 1/2-11.5NPT; - - -
2-11.5NPT
35.65 - 8 - - - 2 1/2..10-8NPT - -
TM3SC-D36-M16-3U 2.375...13.375x8APIRD
(for CSG; TBG; 8.625...20x8APIRD
34.70 - 8 - - - - UP TBG; UP TBG Long); (for LCSG)
4.5...5.5x8APIRD
(for LCSG)
41.15 - 11.5 - - 1 1/2-11.5NPT; - - -
2-11.5NPT
41.15 - 8 - - 2 1/2..10-8NPT - -
TM4SC-D42-M16-3U 2.875...20x8APIRD (for
40.20 - 8 - - - - CSG; TGB; UP TBG; UP TBG 8.625x8APIRD
Long); 4.5...7.625x8APIRD (for LCSG)
(for LCSG)

* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.
** When the pre-drilled hole for 8NPT is conical, the thread can be machined in one pass.

Steel Shank for TMSD Modular Toolholder Heads

Ts Da

Ls

Ordering Code Da Ls Ts Shank


STMC-C10.6L075M06 10.6 75 M06
STMC-C13.0L085M08 13 85 M08
STMC-C14.1L105M08 14.1 105 M08
STMC-C18.0L120M10 18 120 M10 C
STMC-C21.0L135M12 21 135 M12
STMC-C25.0L140M12 25 140 M12
STMC-C29.0L180M16 29 180 M16

TMSD Modular Toolholder Heads can be used with most common steel and carbide shanks available in the market.

S-23
Thread Milling

Offset NEW

Fast Machining for Large


Pitches in Deep Holes

Features and Benefits:


• Reduced machining times: Two cutting rows, with each row machining half the thread simultaneously
Inserts:
• Two sizes: MiTM 25 and MiTM 41
• Double-toothed inserts
• Two cutting edges per insert
• MiTM Offset inserts can also be used with standard MiTM holders in order to reduce cutting forces
• Thread standards: ISO Metric and American UN
• Grades:
◦ VTX: TiAlN coated carbide grade. Ideal for stainless steel
◦ VBX: TiCN coated carbide grade. Excellent grade for steel and general use
Holders:
• Cylindrical steel holders and shell mills are available
• Up to 2.5xDo (thread diameter)
• Up to 8 flutes for faster machining
• All holders are available with coolant thru for increased tool life and better chip evacuation
Recommended Machining Method:
• For best results the MiTM Offset program requires working in conventional milling with multiple passes

MiTM Offset tools are fully supported by VARGUS GENius™,


the most advanced Tool Selector and CNC Program Generator
in the metal cutting industry

S-24
MiTM Offset Inserts

Le

MiTM 25
L

Le

MiTM 41
L

ISO Metric
Insert Style Pitch Ordering Code Cutting Edge Teeth Toolholder
1/4P Internal L mm Internal Le Zt
60° 25 3 R25I3.00ISOTM-2... 2 24.0 2 RTMOC....S
3.5 R41I3.50ISOTM-2... 2 38.5 2
262 (DIN 13) 4 R41I4.00ISOTM-2... 2 40.0 2
ss: 6g/6H 1/8P External 4.5 R41I4.50ISOTM-2... 2 40.5 2
41 RTMOC....B;
Defined by: R262 (DIN 13) 5 R41I5.00ISOTM-2... 2 40.0 2 RTMC -D...B
Tolerance class: 6g/6H
5.5 R41I5.50ISOTM-2... 2 38.5 2
6 R41I6.00ISOTM-2... 2 36.0 2

American UN
Insert Style Pitch Ordering Code Cutting Edge Teeth Toolholder
1/4P Internal L TPI Internal Le Zt
60° 25 8 R25I8UNTM-2… 2 22.23 2 RTMOC....S
7 R41I7UNTM-2… 2 39.92 2
NSI B1.1:74 6 R41I6UNTM-2… 2 38.10 2 RTMOC....B;
ss: 2A/2B 1/8P External 41 RTMC -D...B
5 R41I5UNTM-2… 2 35.56 2
Defined by: ANSI B1.1:74 4.5 R41I4.5UNTM-2… 2 39.51 2
Tolerance class: 2A/2B

Placing MiTM Offset Inserts Correctly


Always mount all inserts with the identification mark on the same side.
Process is applicable for steel cylindrical shanks and shell mill holders.

To mount insert
correctly, push the
Side with Side without insert toward the
identification marks identification marks pocket walls.

S-25
Steel Cylindrical Shanks for MiTM Offset
L4 (min) D2
2 Flutes Holder: D < D1

D1
L1 (max) L3 (min)
L

4 Flutes Holder: D ≥ D1 D2
D2

D1
L1 (max)
L4 (max) L3 (min)
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

MiTM Offset RTMOC Spare Parts


Insert Ordering Code No. of
Style Dimensions mm Flutes
L1 L3 L4 L4 Location Screw x2 Clamping Screw Torx+
L D D1 D2 Z
(max) (min) (min) (max) (Max. Torque) (Max. Torque) Screwdriver
25 RTMOC16C20-60S2 106 60 44 43 - 16 16.6 20.5 2 SLD4IP8 (M4x0.7) -
2.0 Nm
RTMOC20C26-75B2 125 75 46 61 - 20 20.7 26.0 2
RTMOC25C30-90B4 145 90 51 - - 25 25.0 30.5 4 KIP8
41 SLD4IP8A (M4x0.7) SCD4IP8
RTMOC32C37-105B4 177 105 69 - 105 32 30.3 37.0 4 2.0 Nm 2.0 Nm
RTMOC32C39-120B4 194 120 69 - - 32 32.0 39.5 4

Thread Application for MiTM Offset Inserts with RTMOC Toolholders


Insert Style Toolholder Min. Thread Dia.
MiTM Offset D2 (mm) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS
25 RTMOC16C20-60S2 20.5 M24x3 M30x3 1-8UNC 11⁄16-8UN
RTMOC20C26-75B2 26.0 M30x3.5; M36x4 M42x4 11⁄4 -7UNC; 13⁄8 -6UNC 17 ⁄16-6UN
RTMOC25C30-90B4 30.5 M36x4 M36x3.5; M42x4 - 17 ⁄16-7UN; 17 ⁄16-6UN
41
RTMOC32C37-105B4 37.0 M42x4.5; M48x5 M42x3.5; M45x4 13⁄4 -5UNC 111 ⁄16-7UN; 111 ⁄16-6UN
RTMOC32C39-120B4 39.5 M48x5; M56x5.5 M48x4 2-4.5UNC 17 ⁄8 -7UN; 17 ⁄8 -6UN

Thread Application for MiTM Offset Inserts with Standard RTMC Toolholders
Insert Style Toolholder Min. Thread Dia.
MiTM Standard D2 (mm) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS
RTMC2519-44S2 19.0 M24x3 M30x3 1-8UNC 11⁄16-8UN
RTMC2520-37S3
20.5 M24x3 M30x3 1-8UNC 11⁄16-8UN
RTMC2520-44S3
25 RTMC2522-43S3
22.0 M27x3 M30x3 - 11⁄16-8UN
RTMC2522-55S3
RTMC2530-55S5
30.0 - M34x3 - 13⁄8 -8UN
RTMC2530-80S4
RTMC3230-65B3 30.0 M36x4; M42x4.5 M36x3.5; M42x4 - 17 ⁄16-7UN;
17 ⁄16-6UN
41
RTMC3236-65B4 35.9 M42x4.5; M48x5; M40x3.5; M42x4 13⁄4 -5UNC; 2-4.5UNC 111 ⁄16-7UN;
M56x5.5; M64x6 15 ⁄8 -6UN
2 Step Clamping System for MiTM 41 Cylindrical Shanks
Location 1 Clamping 2
Screw x2 Screw

S-26
Shell Mill MiTM 25
D1≥Da
Combi Shell Mill Adaptor is preferable

D2 d(H7) D1
Da

Adaptor not included


H

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Standard Shell Mill Spare Parts


Insert Ordering Code Dimensions mm No. of
Style Flutes
Location Screw x2 Holder
D1 D2 d(H7) H Z Torx+ Screwdriver
(Max. Torque) Screw
RTMC-D36-16-25S5 32 36 16 33.5 5 M8x1.25x35
25 RTMC-D44-22-25S6 40 44 22 38.0 6 SLD4IP8 (M4x0.7) KIP8 M10x1.50x35
2.0 Nm
RTMC-D52-27-25S8 48 52 27 40.0 8 M12x1.75x30

Shell Mill MiTM 41


D1≥Da
Combi Shell Mill Adaptor is preferable

D2 d(H7) D1
Da

Adaptor not included


H

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Standard Shell Mill Spare Parts


Insert Ordering Code Dimensions mm No. of
Style Flutes
Location Screw x2 Clamping Screw Holder
D1 D2 d(H7) H Z Torx+ Screwdriver
(Max. Torque) (Max. Torque) Screw
RTMC-D48-22-41B5 40 48.0 22 50 5
SLD4IP8A (M4x0.7) SCD4IP8 (M4x0.7) M10x1.50x40
41 RTMC-D48-22-41B6* 40 48.0 22 50 6 2.0 Nm 2.0 Nm KIP8
RTMC-D58-27-41B6 50 57.9 27 50 6 M12x1.75x40
* New Shell Mill holder, also suitable with standard MiTM 41 inserts

Thread Application for MiTM Offset Inserts with Shell Mill


Insert Style Toolholder Min. Thread Dia.
D2 (mm) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS
RTMC-D36-16-25S5 36 M40x3 15 ⁄8 -8UN
25 RTMC-D44-22-25S6 44 - M48x3 - 15 ⁄16-8UN
RTMC-D52-27-25S8 52 M56x3 21 ⁄4 -8UN
RTMC-D48-22-41B5
48 M56x5.5; M64x6 M56x4; M70x6 21⁄4 -4.5UNC 21⁄8 -7UN; 21⁄8 -6UN
41 RTMC-D48-22-41B6
RTMC-D58-27-41B6 58 M68x6 M64x4; M70x6 - 21⁄2 -7UN; 21⁄2 -6UN

2 Step Clamping System for MiTM 41 Shell Mill Holders


Location 1 Clamping 2
Screw x2 Screw

S-27
MiTM Offset - Operating Cycle

1 2 3

Move to starting position. Moving in conventional milling helical Finish operation and exit when
interpolation, produce the thread in the two thread rows meet.
two rows, using multiple passes.

Grades

Grade Application Sample

TiCN coated carbide grade.


VBX Excellent grade for steels and general use.

TiAlN coated carbide grade.


VTX Ideal for Stainless Steels.

TheThe length
length of all cylindrical
of cylindrical shank toolholders
shank toolholders can be
can be modified modified
to reduce to reduce
chatter chatter (vibration).
(vibration).
Note: The length of the shank inside the clamping device should be L3 at minimum.
Note: The length of the shank inside the clamping device should be at minimum L3.

S-28
MiTM Offset - Recommended No. of Passes According to Pitch
Pitch TPI 8 7 6 5 4.5
Pitch mm 3 3.5 4.0-4.5 5.0 5.5-6.0
No. of Passes 5-8 5-8 6-10 8-11 9-12

Conventional milling with multiple passes is required.


For machining recommendations, use the Vargus GENius.
1st Pass
2nd Pass
3rd Pass

Recommended Cutting Speeds Vc [m/min] and Feed f [mm/tooth]


MiTM MiTM
Offset Holders Standard Holders
Vc [m/min] Vc [m/min] Feed f [mm/tooth]
Vargus No.

Hardness
Feed f
Material Brinell Shell
HB VBX VTX [mm/tooth] VBX VTX Standard
Group Material Mill
1 Low Carbon (C=0.1-0.25%) 125 100-210 90-180 0.25-0.50 100-210 90-180 0.30-0.50 0.30-0.75
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 100-180 90-170 0.25-0.55 100-180 90-170 0.30-0.50 0.30-0.75
3 High Carbon (C=0.55-0.85%) 170 90-150 90-160 0.25-0.50 100-170 90-160 0.25-0.35 0.25-0.52

1-3°
4 Non Hardened 180 80-130 80-130 0.25-0.55 60-90 90-155 0.28-0.45 0.28-0.67

P
Steel
5
6
Low Alloy Steel
(alloying elements≤5%) Hardened
Hardened
275
350
80-130
70-120
80-130
70-130
0.25-0.50
0.25-0.45
80-150
70-140
80-160
70-150
0.25-0.45
0.25-0.40
0.25-0.67
0.25-0.60
7 High Alloy Steel Annealed 200 60-110 65-115 0.25-0.50 60-130 70-115 0.20-0.30 0.20-0.45
8 (alloying elements>5%) Hardened 325 70-115 70-115 0.25-0.35 70-110 60-100 0.18-0.30 0.18-0.45
9 Low Alloy (alloying elements <5%) 200 90-150 90-160 0.25-0.45 100-170 100-170 0.20-0.30 0.20-0.45
Cast Steel
10 High Alloy (alloying elements >5%) 225 65-115 70-120 0.25-0.35 70-120 70-130 0.17-0.30 0.17-0.45
11 Stainless Steel Non Hardened 200 90-150 90-160 0.25-0.45 100-170 120-180 0.22-0.34 0.22-0.50
12 Ferritic Hardened 330 90-150 90-160 0.25-0.35 100-170 120-180 0.21-0.32 0.21-0.48

M
13 Stainless Steel Austenitic 180 70-120 70-130 0.25-0.45 70-140 100-140 0.25-0.40 0.25-0.60
14 Austenitic Super Austenitic 200 70-120 70-130 0.25-0.35 70-140 100-140 0.17-0.26 0.17-0.39
Stainless 15 Stainless Steel Non Hardened 200 70-120 70-130 0.25-0.45 70-140 100-140 0.25-0.37 0.25-0.55
Steel 16 Cast Ferritic Hardened 330 70-120 70-130 0.25-0.35 70-140 100-140 0.17-0.26 0.17-0.39
17 Stainless Steel Austenitic 200 65-115 70-120 0.25-0.45 70-120 100-120 0.20-0.30 0.20-0.45
18 Cast Austenitic Hardened 330 65-115 70-120 0.25-0.35 70-120 100-120 0.17-0.26 0.17-0.39
28 Malleable Ferritic (short chips) 130 60-110 65-115 0.16-0.30 60-130 100-120 0.25-0.37 0.25-0.55
29 Cast Iron Pearlitic (long chips) 230 60-110 65-115 0.15-0.25 60-120 80-100 0.20-0.30 0.20-0.45

K
Cast Iron
30
31
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
60-110
60-100
65-115
70-100
0.25-0.45
0.25-0.35
60-130
60-100
80-100
80-100
0.22-0.34
0.20-0.30
0.22-0.50
0.20-0.45
32 Ferritic 160 60-110 65-115 0.25-0.45 60-125 80-100 0.15-0.25 0.15-0.37
Nodular Sg Iron
33 Pearlitic 260 50-90 60-90 0.25-0.35 50-90 60-90 0.20-0.30 0.20-0.45
34 Aluminum Alloys Non Aging 60 100-200 - 0.30-0.70 100-250 - 0.60-1.00 0.60-1.50

N
35 Wrought Aged 100 100-180 - 0.30-0.65 100-180 - 0.50-0.90 0.50-1.20
36 Cast 75 100-200 - 0.30-0.65 150-400 - 0.50-0.90 0.50-1.20
Aluminum Alloys
Non- 37 Cast & Aged 90 100-200 - 0.25-0.55 150-280 - 0.40-0.60 0.40-0.90
Ferrous 38 Aluminum Alloys Cast Si 13-22% 130 80-130 80-130 0.30-0.65 80-150 - 0.50-0.90 0.50-1.20
Metals 39 Copper and Brass 90 100-180 100-200 0.30-0.65 120-210 100-200 0.60-1.00 0.60-1.50
40 Copper Alloys Bronze And Non Leaded Copper 100 100-200 100-200 0.25-0.55 120-210 100-200 0.50-0.90 0.50-1.20
19 Annealed (iron based) 200 20-45 20-40 0.25-0.35 20-45 20-40 0.12-0.22 0.12-0.33

S
Heat
20
21
High Temperature
Alloys
Aged (iron based)
Annealed (nickel or cobalt based)
280
250
20-30
15-20
20-30
15-20
0.15-0.25
0.15-0.25
20-30
15-20
20-30
15-20
0.10-0.20
0.08-0.20
0.10-0.30
0.08-0.30
22 Aged (nickel or cobalt based) 350 10-15 10-15 0.15-0.25 10-15 10-15 0.08-0.20 0.08-0.30
Resistant
Material 23 Pure 99.5 Ti 400Rm 70-120 70-130 0.15-0.25 70-140 70-120 0.10-0.20 0.10-0.30
Titanium Alloys
24 α+β Alloys 1050Rm 20-50 20-50 0.15-0.25 20-50 20-50 0.10-0.20 0.10-0.30

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50 HRC 15-45 15-45 0.17-0.27 15-45 15-45 0.05-0.18 0.05-0.27

Material 26
51-55 HRC 15-40 15-40 0.15-0.20 15-40 15-40 0.05-0.18 0.05-0.27

S-29
Thread Milling

TM Solid
MultiFlute NEW
Helicool Tools

Increased Number
of Flutes for Faster
Machining

Features and Benefits:


• Reduced machining times: Up to 40%!
• Large number of flutes (max 7)
• Available in 2xDo and 3xDo (thread diameter)
• Thread Standards:
ISO Metric (mm shank): M3x0.5 to M16x2.0
• VTH Grade:
General-purpose, heavy duty thread milling grade, TiCN coated for high resistance to wear
• For better chip evacuation in high feeds, radial multi-pass machining is required

Helicool MultiFlute Tools are fully supported by VARGUS GENius™,


the most advanced Tool Selector and CNC Program Generator in the
metal cutting tools industry.

S-30
ISO Metric MultiFlute
Internal L
Le D2

1/4P Internal
60° D
h
D2

1/8P External

Defined by: R262 (DIN 13) Le


Tolerance class: 6H

Helical Flutes with Coolant Thru 2 x Do (Le ≤ 2 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L Le Z Zt mm
M3x0.5 M3.5-M16x0.5 0.5 HC04024L06-I0.50ISOTM5… 4 2.40 45 6.2 5 12 2.5
M4x0.5 0.5 HC04032L08-I0.50ISOTM6… 4 3.20 45 8.2 6 16 3.5
M4x0.7 0.7 HC04031L08-I0.70ISOTM5… 4 3.15 45 8.7 5 12 3.3
M6x0.75 0.75 HC06050L12-I0.75ISOTM6… 6 5.00 57 12.4 6 16 5.3
M5x0.8 0.8 HC04039L10-I0.80ISOTM6… 4 3.90 45 10.8 6 13 4.2
M6x1.0 M8-M40x1.0 1.0 HC06048L12-I1.00ISOTM6… 6 4.80 57 12.5 6 12 5.0
M8x1.25 1.25 HC08065L16-I1.25ISOTM6… 8 6.50 61 16.9 6 13 6.8
M10x1.5 M12-M48x1.5 1.5 HC10082L20-I1.50ISOTM7… 10 8.20 73 20.2 7 13 8.5
M12x1.75 1.75 HC10099L25-I1.75ISOTM7… 10 9.90 73 25.4 7 14 10.2
M14x2.0 M17-M80x2.0 2.0 HC12116L29-I2.00ISOTM6… 12 11.60 80 29.0 6 14 12.0
M16x2.0 M17-M80x2.0 2.0 HC14136L33-I2.00ISOTM7… 14 13.60 92 33.0 7 16 14.0

Helical Flutes with Coolant Thru 3x Do (Le ≤ 3 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L Le Z Zt mm
M3x0.5 M3.5-M16x0.5 0.5 HC04024L09-I0.50ISOTM4… 4 2.40 45 9.3 4 18 2.5
M4x0.5 0.5 HC04032L12-I0.50ISOTM5… 4 3.20 45 12.2 5 24 3.5
M4x0.7 0.7 HC04031L12-I0.70ISOTM4… 4 3.15 47 13.0 4 18 3.3
M6x0.75 0.75 HC06050L18-I0.75ISOTM5… 6 5.00 60 18.4 5 24 5.3
M5x0.8 0.8 HC04039L15-I0.80ISOTM5… 4 3.90 50 15.6 5 19 4.2
M6x1.0 M8-M40x1.0 1.0 HC06048L18-I1.00ISOTM5… 6 4.80 60 18.5 5 18 5.0
M8x1.25 1.25 HC08065L25-I1.25ISOTM5… 8 6.50 66 25.7 5 20 6.8
M10x1.5 M12-M48x1.5 1.5 HC10082L30-I1.50ISOTM5… 10 8.20 75 30.8 5 20 8.5
M12x1.75 1.75 HC10099L36-I1.75ISOTM5… 10 9.90 86 37.7 5 21 10.2
M14x2.0 M17-M80x2.0 2.0 HC12116L42-I2.00ISOTM5… 12 11.60 102 43.0 5 21 12.0
M16x2.0 M17-M80x2.0 2.0 HC14136L48-I2.00ISOTM5… 14 13.60 108 49.0 5 24 14.0

* Bore diameter applies to smallest thread dia.

S-31
Efficient Multi-passes Machining Method
Due to the high volume of chips, thinner chips are required. This is achieved
by radial multi-pass machining, which reduces the accumulation of chips, and
thereby enables higher speeds and feed rates.

Recommended No. of Passes According to Pitch


Pitch TPI 48 32 24 20 16 14 12 10 8
Pitch mm 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.50 3.00
1st Pass
No. of Passes 2-3 2-3 3-4 4-5 5-6 5-6 6-7 7-8 7-9
2nd Pass
3rd Pass
Climb milling with multiple passes is required.
For machining recommendations, use the Vargus GENius.

Recommended Cutting Speeds Vc [m/min] and Feed f [mm/tooth]


2xDo Tools 3xDo Tools
Vc Feed f [mm/tooth] Vc Feed f [mm/tooth]
Vargus No.

Hardness [m/min] by Cutter Dia. = D2 [m/min] by Cutter Dia. = D2


Material Brinell
Group Material HB VTH 2.4-4.0 4.0-9.0 >9.0 VTH 2.4-4.0 4.0-9.0 >9.0

1-3°
1 Low Carbon (C=0.1-0.25%) 125 145-185 0.05-0.08 0.09-0.14 0.11-0.17 70-110 0.03-0.05 0.07-0.10 0.08-0.13
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 135-175 0.05-0.08 0.09-0.14 0.11-0.17 70-110 0.03-0.05 0.07-0.10 0.08-0.13
3 High Carbon (C=0.55-0.85%) 170 120-160 0.05-0.08 0.09-0.14 0.11-0.17 65-105 0.03-0.05 0.07-0.10 0.08-0.13
4 Non Hardened 180 100-140 0.05-0.08 0.09-0.14 0.11-0.17 65-105 0.03-0.05 0.07-0.10 0.08-0.13

P
Low Alloy Steel
5 (alloying Hardened 275 95-135 0.05-0.08 0.09-0.14 0.11-0.17 65-105 0.03-0.05 0.07-0.10 0.08-0.13
elements≤5%)
Steel 6 Hardened 350 90-130 0.04-0.06 0.06-0.10 0.08-0.11 60-100 0.03-0.05 0.05-0.08 0.07-0.10
7 High Alloy Steel Annealed 200 50-90 0.05-0.08 0.09-0.14 0.11-0.17 50-90 0.03-0.05 0.07-0.10 0.08-0.13
(alloying
8 elements>5%) Hardened 325 40-80 0.04-0.06 0.06-0.10 0.08-0.11 40-80 0.03-0.05 0.05-0.08 0.07-0.10
9 Low Alloy (alloying elements <5%) 200 145-185 0.05-0.08 0.09-0.14 0.11-0.17 70-110 0.03-0.05 0.07-0.10 0.08-0.13
Cast Steel
10 High Alloy (alloying elements >5%) 225 95-135 0.04-0.06 0.06-0.10 0.08-0.11 65-105 0.03-0.05 0.05-0.08 0.07-0.10
11 Stainless Steel Non Hardened 200 85-125 0.04-0.06 0.06-0.10 0.08-0.11 60-100 0.03-0.05 0.05-0.08 0.07-0.10
12 Ferritic Hardened 330 70-110 0.04-0.06 0.06-0.10 0.08-0.11 60-100 0.03-0.05 0.05-0.08 0.07-0.10
Austenitic
M
13 Stainless Steel 180 80-120 0.05-0.08 0.09-0.14 0.11-0.17 60-100 0.03-0.05 0.07-0.10 0.08-0.13
14 Austenitic Super Austenitic 200 75-115 0.05-0.08 0.09-0.14 0.11-0.17 60-100 0.03-0.05 0.07-0.10 0.08-0.13
Stainless 15 Stainless Steel Non Hardened 200 90-130 0.05-0.08 0.09-0.14 0.11-0.17 60-100 0.03-0.05 0.07-0.10 0.08-0.13
Steel 16 Cast Ferritic
Hardened 330 65-105 0.04-0.06 0.06-0.10 0.08-0.11 60-100 0.03-0.05 0.05-0.08 0.07-0.10
17 Stainless Steel Austenitic 200 85-125 0.05-0.08 0.09-0.14 0.11-0.17 60-100 0.03-0.05 0.07-0.10 0.08-0.13
18 Cast Austenitic Hardened 330 60-100 0.04-0.06 0.06-0.10 0.08-0.11 60-100 0.03-0.05 0.05-0.08 0.07-0.10
28 Malleable Ferritic (short chips) 130 60-70 0.05-0.08 0.09-0.14 0.11-0.17 60-100 0.03-0.05 0.07-0.10 0.08-0.13
29 Cast Iron Pearlitic (long chips) 230 85-125 0.05-0.08 0.09-0.14 0.11-0.17 60-100 0.03-0.05 0.07-0.10 0.08-0.13

K
Cast Iron 31
30
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
95-135
60-100
0.05-0.08 0.09-0.14 0.11-0.17
0.04-0.06 0.06-0.10 0.08-0.11
65-105
70-110
0.03-0.05 0.07-0.10 0.08-0.13
0.03-0.05 0.05-0.08 0.07-0.10
32 Ferritic 160 55-95 0.05-0.08 0.09-0.14 0.11-0.17 40-80 0.03-0.05 0.07-0.10 0.08-0.13
Nodular Sg Iron
33 Pearlitic 260 50-90 0.04-0.06 0.06-0.10 0.08-0.11 40-80 0.03-0.05 0.05-0.08 0.07-0.10
34 Aluminum Non Aging 60 200-300 0.06-0.10 0.11-0.17 0.16-0.19 70-110 0.06-0.09 0.11-0.16 0.13-0.20
Alloys
35 Wrought Aged 100 150-250 0.06-0.10 0.11-0.17 0.16-0.19 70-110 0.06-0.09 0.11-0.16 0.13-0.20

N
Non-
36 Aluminum
37 Alloys
Cast
Cast & Aged
75
90
100-200
120-220
0.06-0.10 0.11-0.17
0.06-0.10 0.11-0.17
0.16-0.19
0.16-0.19
70-110
70-110
0.06-0.09 0.11-0.16 0.13-0.20
0.06-0.09 0.11-0.16 0.13-0.20
Ferrous 38 Aluminum Cast Si 13-22% 130 200-300 0.06-0.10 0.11-0.17 0.16-0.19 70-110 0.06-0.09 0.11-0.16 0.13-0.20
Metals Alloys
39 Copper and Brass 90 200-300 0.06-0.10 0.11-0.17 0.16-0.19 70-110 0.06-0.09 0.11-0.16 0.13-0.20
40 Copper Alloys Bronze And Non Leaded Copper 100 150-250 0.06-0.10 0.11-0.17 0.16-0.19 70-110 0.06-0.09 0.11-0.16 0.13-0.20

S-32
VARGUS Thread Milling CNC
Ius™ Program Generator
Tool Selector and CNC
Program Generator with Multiple Passes

Application
Tooling

The VARGUS GENius™ Machining

automatically
Operation
Summary

generates h

the recommended
number of passes %
for the application!

Application
Tooling
Machining
Operation
Summary x1
x1 = x1

x2 øD
x1
x1 =

Features and Benefits:


• The VARGUS GENius™ now offers unlimited multiple radial passes for thread milling applications
• The software automatically generates the recommended number of passes required based on the x2 øD
machining data that is entered
• The new update allows for complete control of the number of passes, as the well as depth
of the last pass
• Highly recommended for applications such as long threads, difficult to machine applications, and
hard materials

S-33
Thread Milling

TM Solid TMDR
Drilling, Thread Milling
& Chamfering

EXPANDED LINE

Now Available
in Full Profiles
ISO, BSP, NPT & BSPT
Features and Benefits:
• TMDR tools drill, thread and chamfer all in one tooling operation
• Pre-drilled holes are no longer required!
• Drilling and thread milling is done simultaneously, while chamfering is produced at the end of the
operation
• All tools are left handed, and are suitable for right and left hand threads
• All expansion tools are available with coolant thru
• Expansion Includes:
◦ ISO Metric: M10, M12, M16 & M24 tools for 2.5xDo
◦ BSP: 28, 19 & 14 TPI
◦ NPT: 27, 18 & 14 TPI
◦ BSPT: 28, 19, & 14 TPI
• VTS Grade:
A general-purpose, heavy duty thread milling grade. TiAlN coated for high resistance to wear

1st Tooth: Partial Profile (Roughing) 2nd Tooth: Full Profile (Finish)

Two cutting teeth: Partial Profile for leading


tooth followed by Full Profile for finishing.
TMDR Tools are left handed.
For CNC use M04 code.
The work direction should be from
the outside inwards (Climb Milling).

The TMDR is fully supported by VARGUS GENius™, the most advanced


Tool Selector and CNC Program Generator in the metal cutting tools
industry.

S-34
ric
ic TMDR
TMDR
ISO Metric
ISO Metric TMDR
MilliPro
L L
Internal
Internal
L1 L1
D2D2
1/4P Internal
60o
D1D1 DD
L D2

L1 Recommended Overhang
1/8P External 45˚ D
L4
Defined by: R262 (DIN 13) Le = Pitch x 3
Tolerance class:
Defined by: 6H (DIN 13)
R262 3 Flutes
Tolerance class: 6H Recommended Overhang
Left Hand Tool

TMDR - Drilling, Thread Milling & Chamfering 2.5 x Do (L1 ≤ 2.5 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth


Flutes
M Coarse M Fine mm Internal D D2 L L1 Z Zt L4* D1
With Coolant
M10x1.5 M11-M14x1.5 1.50 TDC2L08078L280-I1.50ISO... 8 7.8 64 28.0 4 2 1.12 7.24
M12x1.75 1.75 TDC2L10090L320-I1.75ISO... 10 9.0 80 32.0 4 2 1.20 8.35
M16x2.0 M17-M23x2.0 2.00 TDC2L12118L430-I2.00ISO... 12 11.8 100 43.0 4 2 2.00 11.13
M24x3.0 3.00 TDC2L18178L650-I3.0ISO... 18 17.8 135 65.0 4 2 2.50 16.90

ric
ic TMDR
TMDR
BSP(G)
BSP (G) Helicool
L L D2
External
Internal / Internal L
Le
L1 L1
D2D2
R 0.137P Internal
55 O D
D1D1 DD

D2
R 0.137P Recommended Overhang
External 45˚
L4
Defined by: B.S.2779:1956 Le
Tolerance class: Medium class

Left Hand Tool

TMDR - Drilling, Thread Milling & Chamfering 2 x Do (L1 ≤ 2 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth


Flutes
Standard TPI Internal D D2 L L1 Z Zt L4* D1
With Coolant
1/16"x28 28 TDC2L08059L175-I28BSP... 8 5.9 64 17.5 4 2 0.60 5.50
1/8"x28 28 TDC2L08078L230-I28BSP... 8 7.8 64 23.0 4 2 0.60 7.28
1/4"x19 19 TDC2L12105L320-I19BSP... 12 10.5 80 32.0 4 2 0.80 10.00
3/8"x19 19 TDC2L14126L380-I19BSP... 14 12.6 100 38.0 4 2 0.80 12.04
1/2"x14 14 TDC2L16158L456-I14BSP... 16 15.8 135 45.6 4 2 1.27 15.16

* Please use the VARGUS GENius™ for Chamfer recommendations

S-35
cc TMDR
TMDR
NPT
NPT TMDR
Helicool
L L
Internal
External / Internal L
D2

Le L1 L1
O O Internal D2D2
30 30

D2 D
D1D1 DD

O
O
1 47’ Recommended
D2 Overhang
90
External 45˚
L4
Defined by: USAS B2.1:1968
Le
Tolerance class: Standard NPT

Left Hand Tool

TMDR - Drilling, Thread Milling & Chamfering


Thread Pitch Ordering Code Dimensions mm No. of Teeth
Flutes
Standard TPI Internal D D2 L L1 Z Zt L4* D1
With Coolant
1/16"x27 27 TDC2L08056L112-I27NPT... 8 5.6 64 11.2 4 2 0.60 5.07
1/8"x27 27 TDC2L08075L112-I27NPT... 8 7.5 64 11.2 4 2 0.60 6.97
1/4"x18 18 TDC2L10094L164-I18NPT... 10 9.4 80 16.4 4 2 1.00 8.67
3/8"x18 18 TDC2L12119L164-I18NPT... 12 11.9 100 16.4 4 2 1.00 11.19
1/2"x14 14 TDC2L16153L286-I14NPT... 16 15.3 100 28.6 6 2 1.50 14.41
cc TMDR
TMDR
BSPT
BSPT
External / Internal L
D2
L L
External / Internal Le
L1 L1
R0.137P Internal D2D2
27.5
O
27.5
O D2 D
D1D1 DD

D2
Recommended Overhang
O 45˚
90
O 1 47' R0.137P
External L4
Le
Defined by: B.S.21:1985
Tolerance class: Standard BSPT
Left Hand Tool

TMDR - Drilling, Thread Milling & Chamfering


Thread Pitch Ordering Code Dimensions mm No. of Teeth
Flutes
Standard TPI Internal D D2 L L1 Z Zt L4* D1
With Coolant
1/16"x28 BSPT 28 TDC2L06054L170-I28BSPT... 6 5.36 58 17.0 3 2 0.70 3.99
1/8"x28 BSPT 28 TDC2L08068L210-I28BSPT... 8 6.76 64 21.0 4 2 0.70 5.39
1/4"x19 BSPT 19 TDC2L10091L285-I19BSPT... 10 9.14 100 28.5 4 2 1.00 7.23
3/8"x19 BSPT 19 TDC2L12116L355-I19BSPT... 12 11.59 100 35.5 4 2 1.00 9.68
1/2"x14 BSPT 14 TDC2L16146L450-I14BSPT... 16 14.57 135 45.0 6 2 1.35 12.05

* Please use the VARGUS GENius™ for Chamfer recommendations

S-36
TMDR - Operating Cycle TMDR

1 2 3 4 5 6
Start point. Position Move to helical Drill & thread When desired thread Chamfer* Return to start
at center of hole starting position with helical is complete, move to point
interpolation center, then exit hole

* Please use the VARGUS GENius™ for Chamfer recommendations

TMDR - Coolant Use for Best Chip Evacuation

Most Recommended!

Jet Collet with Coolant Thru External Coolant External Coolant


Coolant Thru

S-37
TMDR
Recommended Cutting Speeds Vc [m/min] and Feed f [mm/tooth]
Vargus No.
Hardness Vc
Brinell [m/min] Feed f
Material HB [mm/tooth]
Group Material VTS
1 Low Carbon (C=0.1-0.25%) 125 60-120 0.02-0.12
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 60-120 0.02-0.12
3 High Carbon (C=0.55-0.85%) 170 60-90 0.02-0.12
4 Non Hardened 180 60-90 0.02-0.12

P
Steel
5
6
Low Alloy Steel
(alloying elements≤5%) Hardened
Hardened
275
350
50-80
50-80
0.02-0.05
0.02-0.03
7 High Alloy Steel Annealed 200 50-80 0.02-0.07
8 (alloying elements>5%) Hardened 325 50-80 0.02-0.03
9 Low Alloy (alloying elements <5%) 200 70-90 0.02-0.12
Cast Steel
10 High Alloy (alloying elements >5%) 225 60-80 0.02-0.03
11 Stainless Steel Non Hardened 200 60-90 0.02-0.12
12 Ferritic Hardened 330 50-80 0.02-0.03
13 Stainless Steel Austenitic 180 60-90 0.02-0.12
M 14 Austenitic
Stainless 15 Stainless Steel
Super Austenitic
Non Hardened
200
200
50-80
60-90
0.02-0.12
0.02-0.12
Steel
16 Cast Ferritic Hardened 330 50-80 0.02-0.03
17 Stainless Steel Austenitic 200 60-90 0.02-0.12
18 Cast Austenitic Hardened 330 50-80 0.02-0.03
28 Malleable Ferritic (short chips) 130 50-80 0.02-0.03
29 Cast Iron Pearlitic (long chips) 230 60-90 0.02-0.09

K
Cast Iron 31
30
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
70-100
60-90
0.02-0.12
0.02-0.09
32 Ferritic 160 70-100 0.02-0.12
Nodular Sg Iron
33 Pearlitic 260 60-90 0.02-0.09
34 Aluminum Alloys Non Aging 60 60-250 0.03-0.11
35 Wrought Aged 100 60-150 0.03-0.12

N
Non-
36
37
Aluminum Alloys
Cast
Cast & Aged
75
90
60-250
60-150
0.03-0.12
0.02-0.12
Ferrous 38 Aluminum Alloys Cast Si 13-22% 130 250 0.03-0.11
Metals
39 Copper and Brass 90 60-250 0.03-0.12
40 Copper Alloys Bronze And Non Leaded Copper 100 60-150 0.03-0.11
19 Annealed (iron based) 200 60 0.02-0.12

S
Heat
20 High Temperature
21 Alloys
Aged (iron based)
Annealed (nickel or cobalt based)
280
250
50
35
0.02-0.03
0.02-0.03

Resistant 22 Aged (nickel or cobalt based) 350 30 0.02-0.03


Material 23 Pure 99.5 Ti 400Rm 30-50 0.02-0.05
Titanium Alloys
24 α+β Alloys 1050Rm 25-35 0.02-0.05

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc - -

26 51-55HRc - -
Material

S-38
Thread Milling

TM Solid Helicool-R (HCR)


Helical Thread Mill Flutes with
Radial Coolant Thru

EXPANDED LINE
Now Available
in Additional
Threading Standards:
ISO, UN, BSP (G), NPT, BSPT & UNJ

Features and Benefits: Chip Evacuation in Thru Holes


• Effective coolant in thru holes using Axial & Radial Coolant
• Delivering coolant directly to the cutting area
• Good solution when external cooling is not
available or ineffective

Expansion Includes:
Metric Shanks:
◦ ISO Metric
◦ American UN
◦ BSP (G)
◦ NPT
◦ BSPT Radial Coolant Axial Coolant

◦ UNJ

The new HCR tools are fully supported by VARGUS GENius™, the
most advanced Tool Selector and CNC Program Generator in the
metal cutting tools industry

S-39
ISO Metric Helicool-R (HCR)
ISOISO Metric
Metric Helicool-R
Helicool-R (HCR)(HCR)
Internal L D2
Internal L D2
Le
1/4P Internal Le
1/4P O
60 D
O
60 D

D2
D2
1/8P External
1/8P Le
Defined by: R262 (DIN 13)
Le
Tolerance class: 6H

Helicool-R (HCR) 2 x Do (Le≤ 2 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore Dia.*


Flutes
M Coarse M Fine mm Internal D D2 L Le Z Zt mm
M14x2.0 M17 -M80x2.0 2.0 HCR12116L29-I2.00ISOTM… 12 11.6 80 29.0 4 14 12.0
M16x2.0 M17 -M80x2.0 2.0 HCR14136L33-I2.00ISOTM... 14 13.6 92 33.0 4 16 14.0
M20x2.5 2.5 HCR18171L41-I2.50ISOTM... 18 17.1 102 41.2 4 16 17.5

American UN Helical
American UN Helicool-R (HCR)
ISO Metric
Internal L D2
1/4P Internal
Le
60o
1/4P
O
60 Le D D2

1/8P External D2 D
Defined
1/8P by: ANSI B1.1.74
Defined by: ANSI B1.1.74
Tolerance class: 2B Le L
Tolerance class: 2A/2B

Helicool-R (HCR) 2 x Do (Le≤ 2 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore


Flutes Dia.*
UNC UNF UNEF TPI Internal D D2 L Le Z Zt mm
1/4”x28 7/16”, 1/2”x28 28 HCR06052L13-I28UNFTM... 6 5.15 57 13.1 3 14 5.5
5/16”, 3/8”x24 9/16”-11/16”x24 24 HCR08066L16-I24UNFTM... 8 6.68 61 16.4 3 15 6.8
3/8”x24 9/16”-11/16”x24 24 HCR10082L19-I24UNFTM... 10 8.20 73 19.6 3 18 8.5
1/4”x20 7/16”, 1/2”x20 3/4”-1”x20 20 HCR06048L13-I20UNCTM... 6 4.88 57 13.3 3 10 5.2
7/16”, 1/2”x20 3/4”-1”x20 20 HCR10096L22-I20UNFTM... 10 9.60 73 22.2 3 17 9.8
5/16”x18 9/16”, 5/8”x18 11/16”-1 11/16”x18 18 HCR08061L16-I18UNCTM... 8 6.15 61 16.2 3 11 6.5
3/8”x16 3/4”x16 16 HCR08076L19-I16UNCTM... 8 7.65 61 19.8 3 12 8.0
7/16”x14 7/8”x14 14 HCR10090L22-I14UNCTM... 10 9.00 73 22.7 3 12 9.3
1/2”x13 13 HCR12104L26-I13UNCTM... 12 10.35 80 26.4 4 13 10.8
9/16”x12 1”-1 1/2”x12 12 HCR12118L28-I12UNCTM... 12 11.80 80 28.6 4 13 12.3
5/8”x11 11 HCR14131L33-I11UNCTM... 14 13.10 92 33.5 4 14 13.5
3/4”x10 10 HCR16159L39-I10UNCTM... 16 15.90 92 39.4 4 15 16.5
1”x8 8 HCR20199L52-I8UNCTM... 20 19.90 102 52.4 4 16 22.0

* Bore diameter applies to smallest thread dia.

S-40
BSP(G) Helical
ISOBSP (G) / Internal
Metric
External Helicool-R
Helicool-R (HCR)(HCR)
Internal L D2
Internal
R0.137P Le
1/4P 55o
O
Le
60 D D2

R0.137P D
External D2
1/8P
Defined
Definedby:by:
B.S.2779:1956
B.S.2779:1956 Le
L
Tolerance class: Medium class
Tolerance class: Medium class

Helicool-R (HCR) 2 x Do (Le≤ 2 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore Dia.*


Flutes
Standard TPI Internal D D2 L Le Z Zt mm
1/8”x28 28 HCR10082L19-EI28BSPTM... 10 8.20 73 19.5 3 21 8.7
1/4”, 3/8”x19 19 HCR12110L27-EI19BSPTM... 12 11.00 80 27.4 4 20 11.8
1/2”-7/8”x14 14 HCR18179L42-EI14BSPTM... 18 17.90 102 42.6 4 23 19.0

NPT Helical
NPT Helicool-R (HCR)
ISO External
Metric/ Internal
Internal Internal L D2
30o 30o Le
Le D2
1/4P
O
60 D D

90o 1o47’
External L
D2
Defined
Defined
1/8P by:
by: USAS
USAS B2.1:1968
B2.1:1968
Tolerance class:
Tolerance class: Standard
Standard NPT NPT Le

Helicool-R (HCR)
Thread Pitch Ordering Code Dimensions mm No. of
Flutes Teeth Bore Dia.*
Standard TPI Internal D D2 L Le Z Zt mm
1/16”x27 27 HCR06059L09-EI27NPT-TM... 6 5.90 57 9.9 3 10 6.3
1/8”x27 27 HCR08076L09-EI27NPT-TM... 8 7.65 61 9.9 3 10 8.5
1/4”x18 18 HCR10099L14-EI18NPT-TM... 10 9.90 73 14.8 3 10 11.1
3/8”x18 18 HCR12111L14-EI18NPT-TM... 12 11.15 73 14.8 4 10 14.5
1/2”, 3/4”x14 14 HCR16142L19-EI14NPT-TM... 16 14.25 92 19.0 4 10 17.7, 23.0
1”, 1 1/4”, 1 1/2”, 2”x11.5 11.5 HCR20196L23-EI11.5NPT-TM... 20 19.60 102 23.2 4 10 29.0, 37.7, 44.0, 56.0

* Bore diameter applies to smallest thread dia.

S-41
BSPT Helical
ISOBSPT
Metric
External / Internal Helicool-R
Helicool-R (HCR)(HCR)
Internal
R0.137P Internal L D2
27.5o 27.5o
Le
1/4P

60
O
Le D
D2
o o R0.137P
90 1 47'
External D2 D
1/8P
Defined by:by:
B.S.21:1985
Defined B.S.21:1985 Le
Tolerance class: Standard BSPT L
Tolerance class: Standard BSPT

Helicool-R (HCR)
Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore Dia.*
Flutes
Standard TPI Internal D D2 L Le Z Zt mm
1/8”x28 28 HCR08076L10-EI28BSPT-TM... 8 7.65 61 10.2 3 11 8.7
1/4”x19 19 HCR10099L15-EI19BSPT-TM... 10 9.90 73 15.4 3 11 11.8
3/8”x19 19 HCR12111L15-EI19BSPT-TM... 12 11.15 73 15.4 4 11 15.2
1/2”, 3/4”x14 14 HCR16142L22-EI14BSPT-TM... 16 14.25 92 22.7 4 12 19.0

UNJ MilliPro
UNJ
ISO Metric Helicool-R (HCR)
Internal
Internal 5/16P L D2
Internal
o
60 Le
1/4P
O
L D2
60 D
R max 0.18042P L1
R min 0.15011P External D
D2
Defined
1/8P by: MIL-S-8879C Le = Pitch x 3
Defined
Tolerance by:
class:MIL-S-8879C
3B Le 3 Flutes
Tolerance class: 3A/3B Recommended Overhang

Helicool-R (HCR) 2 x Do (Le≤ 2 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Bore


Flutes Teeth Dia.*
UNJC UNJF UNJEF UNJ TPI Internal D D2 L Le Z Zt mm
- 0.250”(1/4”) 0.4375”(7/16”) 0.5625”(9/16”) 28 HCR06054L13-I28UNJTM... 6 5.40 57 13.1 3 14 5.6
- 0.3125”(5/16”) 0.5625”(9/16”) - 24 HCR08067L15-I24UNJTM... 8 6.70 61 16.4 3 15 7.0
- 0.4375”(7/16”) 0.750”(3/4”) 0.5625”(9/16”) 20 HCR10096L21-I20UNJTM... 10 9.60 73 22.2 4 17 10.0
0.3125”(5/16”) 0.5625”(9/16”) 1.0625"(1 1/16”) - 18 HCR08064L15-I18UNJTM... 8 6.40 61 16.2 3 11 6.75
0.375”(3/8”) 0.750”(3/4”) - 0.4375”(7/16”) 16 HCR08077L19-I16UNJTM... 8 7.70 61 19.8 3 12 8.1

* Bore diameter applies to smallest thread dia.

S-42
Helicool-R (HCR)
Recommended Cutting Speeds Vc [m/min] and Feed f [mm/tooth]
Vargus No.
Hardness Vc
Brinell [m/min] Feed f
Material HB [mm/tooth]
Group Material VTH
1 Low Carbon (C=0.1-0.25%) 125 80-250 0.03-0.08
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 80-230 0.03-0.08
3 High Carbon (C=0.55-0.85%) 170 80-200 0.03-0.08
4 Non Hardened 180 60-180 0.03-0.08

P
Steel
5
6
Low Alloy Steel
(alloying elements≤5%) Hardened
Hardened
275
350
60-170
60-160
0.03-0.07
0.02-0.06
7 High Alloy Steel Annealed 200 40-100 0.03-0.07
8 (alloying elements>5%) Hardened 325 30-80 0.03-0.06
9 Low Alloy (alloying elements <5%) 200 80-250 0.03-0.07
Cast Steel
10 High Alloy (alloying elements >5%) 225 60-170 0.03-0.07
11 Stainless Steel Non Hardened 200 60-150 0.03-0.08
12 Ferritic Hardened 330 60-120 0.03-0.06
13 Stainless Steel Austenitic 180 60-140 0.03-0.08
M 14 Austenitic
Stainless 15 Stainless Steel
Super Austenitic
Non Hardened
200
200
60-130
60-160
0.03-0.06
0.03-0.06
Steel
16 Cast Ferritic Hardened 330 60-110 0.02--0.05
17 Stainless Steel Austenitic 200 60-150 0.02-0.05
18 Cast Austenitic Hardened 330 60-100 0.02-0.04
28 Malleable Ferritic (short chips) 130 60-70 0.03-0.08
29 Cast Iron Pearlitic (long chips) 230 60-150 0.03-0.07

K 30

Cast Iron 31
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
70-160
40-120
0.03-0.07
0.03-0.07
32 Ferritic 160 40-110 0.03-0.08
Nodular Sg Iron
33 Pearlitic 260 40-100 0.03-0.07
34 Aluminum Alloys Non Aging 60 200-300 0.04-0.1
35 Wrought Aged 100 150-250 0.03-0.1

N
Non-
36
37
Aluminum Alloys
Cast
Cast & Aged
75
90
100-200
120-220
0.03-0.1
0.06-0.12
Ferrous 38 Aluminum Alloys Cast Si 13-22% 130 200-300 0.05-0.12
Metals
39 Copper and Brass 90 200-300 0.05-0.12
40 Copper Alloys Bronze And Non Leaded Copper 100 150-250 0.05-0.12
19 Annealed (iron based) 200 30-60 0.03-0.7

S
Heat
20 High Temperature
21 Alloys
Aged (iron based)
Annealed (nickel or cobalt based)
280
250
20-50
15-35
0.03-0.06
0.03-0.06

Resistant 22 Aged (nickel or cobalt based) 350 15-30 0.02-0.05


Material 23 Pure 99.5 Ti 400Rm 40-80 0.02-0.05
Titanium Alloys
24 α+β Alloys 1050Rm 20-50 0.02-0.04

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc 15-45 0.02-0.03

26 51-55HRc 15-40 0.02-0.03


Material

S-43
Thread Milling

TM Solid MilliPro Dental NEW


Reinforced Miniature Thread Mills
for Dental Implants

Features and Benefits: Reinforced Overhang


• Reinforced overhang for better stability
• Specifically designed for the dental implant industry
• Increased tool life Reinforced
• Now with 3 flutes and 3 teeth Tool
• Available in ISO Metric and American UN
• VTH Grade

Dental
The new MilliPro Dental is fully supported by VARGUS Implant
GENius™, the most advanced Tool Selector and CNC Program
Generator in the metal cutting tools industry

S-44
ISO Metric MilliPro Dental
ISO Metric Helicool-R (HCR)
D2
Le = Pitch x 3 D1
Internal L D2

Le
1/4P Internal D
O
60 D
L1
L2 3 Flutes
D2
L4
1/8P External
Le L
Defined by: R262 (DIN 13)
Tolerance class: 6H

Miniature Thread Mills for Dental Implants 3 x Do (L4≥3 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore


Flutes Dia.
M Coarse M Fine mm Internal D D2 L L1 L2 L4 D1 Z Zt mm
M1.2x0.25 M1.4x0.25 0.25 DD3T03009L043-I0.25ISOTM... 0.90 2.5 3.3 4.3 0.95 0.97
M1.4x0.30 0.3 DD3T03011L050-I0.30ISOTM... 1.05 2.8 3.5 5.0 1.05 1.12
M1.6x0.35 M1.8x0.35 0.35 DD3T03012L058-I0.35ISOTM... 1.20 3.3 4.2 5.9 1.25 1.27
3 39 3 3
M1.8x0.35 M2.0x0.35 0.35 DD3T03014L065-I0.35ISOTM... 1.40 3.8 4.7 6.6 1.45 1.47
M2.0x0.4 0.4 DD3T03015L067-I0.40ISOTM... 1.54 3.9 4.9 6.7 1.70 1.63
M2.5x0.45 0.45 DD3T03019L082-I0.45ISOTM... 1.96 4.8 5.8 8.2 2.00 2.08

American UN
American UN Helical
D2
Le = Pitch x 3 D1

1/4P Internal D
60o
L1
Le
L2 3 Flutes D2
L4
1/8P External D
L
Defined by: ANSI B1.1.74
Defined by: ANSI B1.1.74
Tolerance class: 2B L
Tolerance class: 2A/2B

Miniature Thread Mills for Dental Implants 3xDo (L4≥3 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore


Flutes Dia.
UNF TPI Internal D D2 L L1 L2 L4 D1 Z Zt mm
0-80UN 80 DD3T03011L052-I80UNTM... 1.16 2.8 3.6 5.0 1.15 1.27
3 39 3 3
1-72UN 72 DD3T03014L065-I72UNTM... 1.44 3.9 4.9 6.5 1.60 1.56

S-45
MilliPro Dental
Recommended Cutting Speeds Vc [m/min] and Feed f [mm/tooth]
Vargus No.
Hardness Vc
Brinell [m/min] Feed f
Material HB [mm/tooth]
Group Material VTS
1 Low Carbon (C=0.1-0.25%) 125 60-120 0.02-0.16
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 60-120 0.02-0.16
3 High Carbon (C=0.55-0.85%) 170 60-90 0.02-0.16
4 Non Hardened 180 60-90 0.02-0.16

P
Steel
5
6
Low Alloy Steel
(alloying elements≤5%) Hardened
Hardened
275
350
50-80
50-80
0.02-0.07
0.02-0.03
7 High Alloy Steel Annealed 200 50-80 0.02-0.09
8 (alloying elements>5%) Hardened 325 50-80 0.02-0.03
9 Low Alloy (alloying elements <5%) 200 70-90 0.02-0.16
Cast Steel
10 High Alloy (alloying elements >5%) 225 60-80 0.02-0.03
11 Stainless Steel Non Hardened 200 60-90 0.02-0.16
12 Ferritic Hardened 330 50-80 0.02-0.03
13 Stainless Steel Austenitic 180 60-90 0.02-0.16
M 14 Austenitic
Stainless 15 Stainless Steel
Super Austenitic
Non Hardened
200
200
50-80
60-90
0.02-0.16
0.02-0.16
Steel
16 Cast Ferritic Hardened 330 50-80 0.02-0.03
17 Stainless Steel Austenitic 200 60-90 0.02-0.16
18 Cast Austenitic Hardened 330 50-80 0.02-0.03
28 Malleable Ferritic (short chips) 130 50-80 0.02-0.03
29 Cast Iron Pearlitic (long chips) 230 60-90 0.02-0.12

K 30

Cast Iron 31
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
70-100
60-90
0.02-0.16
0.02-0.12
32 Ferritic 160 70-100 0.02-0.16
Nodular Sg Iron
33 Pearlitic 260 60-90 0.02-0.12
34 Aluminum Alloys Non Aging 60 60-250 0.03-0.15
35 Wrought Aged 100 60-150 0.03-0.16

N
Non-
36
37
Aluminum Alloys
Cast
Cast & Aged
75
90
60-250
60-150
0.03-0.16
0.02-0.16
Ferrous 38 Aluminum Alloys Cast Si 13-22% 130 250 0.03-0.15
Metals
39 Copper and Brass 90 60-250 0.03-0.16
40 Copper Alloys Bronze And Non Leaded Copper 100 60-150 0.03-0.15
19 Annealed (iron based) 200 60 0.02-0.16

S
Heat
20 High Temperature
21 Alloys
Aged (iron based)
Annealed (nickel or cobalt based)
280
250
50
35
0.02-0.03
0.02-0.03

Resistant 22 Aged (nickel or cobalt based) 350 30 0.02-0.03


Material 23 Pure 99.5 Ti 400Rm 30-50 0.02-0.07
Titanium Alloys
24 α+β Alloys 1050Rm 25-35 0.02-0.07

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc - -

26 51-55HRc - -
Material

S-46
MAIN CATALOG
Thread Turning Thread Milling
METRIC
New Lines and Innovations

Fixed Clamping System Multipurpose Premium For Extra Large Pitches


Grade

V-CAP Toolholders Mini-3 IC 5.0


Polygon Shaped Shanks Professional Threading Tools for Small
Solutions Applications

Mini-V
Machining Between Miniature Vertical Tools Toolholders: Shrink, Round
Shoulders Without Shoulder,
Round Double Sided

TMSD Vertical TMDR, HCN D-Line


Multi-Flute Vertical Tools TMDR-Drilling, Deep Rake Internal Inserts
Thread Milling & Chamfering
HCN-For Long Threads 3xDo

2
Contents
THREAD TURNING Thread Turning Toolholders........ 153

Thread Turning System..................................................12 Vardex Ordering Code System...............................154

External Toolholders
Thread Turning Inserts...........................17 Standard..............................................................................156
Vardex Ordering Code System..................................18 Standard F-Line...............................................................157
Partial Profile 60°................................................................21 V-CAP.....................................................................................157
Partial Profile 55°................................................................27 Standard with Clamp...................................................158
ISO Metric..............................................................................33 Oil & Gas...............................................................................159
American UN........................................................................48 U Style...................................................................................160
Whitworth.............................................................................62 U Style with Clamp.......................................................160
BSPT...........................................................................................72 Slim Throat.........................................................................161
NPT.............................................................................................75 VG-Cut...................................................................................162
ANPT.........................................................................................81 V Style....................................................................................163
NPTF..........................................................................................82 Z+ Style................................................................................163
NPS.............................................................................................86 M+ Style...............................................................................164
Round (DIN 405)................................................................87 F-Line M+ Style................................................................164
Round (DIN 20400)...........................................................88 T+ Style.................................................................................165
Trapez.......................................................................................92 14D Standard....................................................................165
American ACME..............................................................102 Off-Set Qualified (FQ)..................................................166
American ACME (2G)...................................................109 Drop Head-Qualified (CQ)........................................166
Stub ACME.........................................................................111 Miniature Square Shank.............................................167
UNJ..........................................................................................116 Miniature Round Shank..............................................167
MJ.............................................................................................121
American Buttress..........................................................123 Internal Toolholders
British Buttress..................................................................127 Standard..............................................................................168
Metric Buttress (Sägengewinde)..........................128 Standard F-Line...............................................................169
API............................................................................................132 V6 Style.................................................................................169
API Buttress Casing.......................................................134 V-CAP.....................................................................................170
API Round Casing & Tubing.....................................138 Standard for Coarse Pitch..........................................171
VAM.........................................................................................144 U Style for Coarse Pitch..............................................171
New VAM.............................................................................146 Standard with Clamp...................................................172
EL-Extreme Line...............................................................148 U Style...................................................................................173
Hughes H-90.....................................................................149 U style with Clamp........................................................174
Pg.............................................................................................150 V Style....................................................................................174
3
Z+ Style................................................................................175
M+ Style...............................................................................175 THREAD MILLING
F-Line M+ Style................................................................176
Thread Milling Systems..............................................228
T+ Style.................................................................................176 Thread Milling Methods.............................................230
14D Standard....................................................................177 The Thread Milling Advantages............................231
14D Standard with Clamp........................................177
Oil & Gas...............................................................................178
Standard with Carbide Shank.................................179 MiTM.......................................................................233
Mini-V....................................................................................180 Vardex Ordering Code System...............................234
Mini-3 Standard...............................................................184
Mini-3 U Style...................................................................185
MiTM Inserts
Mini-3 Adjustable...........................................................186
ISO Metric...........................................................................236
Mini-L.....................................................................................186
American UN.....................................................................237
Mini-L Adjustable...........................................................187
Whitworth..........................................................................239
Micro - Double Ended.................................................187
NPT..........................................................................................240
Microscope - Single Ended......................................188
NPTF.......................................................................................240
Thread Turning Kits.......................................................194
BSPT........................................................................................241
Plug Insert...........................................................................241
TT Technical Data..................................... 197
Thread Terminology.....................................................198 MiTM Toolholders
Machining a Multi-Start Thread............................199 Standard Toolholders (MiTM 19)...........................242
Insert Profile Styles........................................................199 Conical Toolholders (MiTM 19)..............................243
Thread Turning Methods for Standard Toolholders (MiTM 24)...........................244
Symmetrical Inserts......................................................200 Conical Toolholders (MiTM 24)..............................245
Thread Infeed Methods..............................................200 Standard Toolholders (MiTM 25)...........................246
Thread Turning Methods for Conical Toolholders (MiTM 25)..............................247
Asymmetrical Inserts...................................................201
Shell Mill (MiTM 25).......................................................248
Calculating the Helix Angle.....................................202
Standard Toolholders (MiTM 40)...........................249
Anvils......................................................................................203 Shell Mill (MiTM 40).......................................................250
Oil & Gas Anvils................................................................204 Standard Toolholders (MiTM 41)...........................251
Anvil Kits..............................................................................204 Shell Mill (MiTM 41).......................................................252
Spare Parts..........................................................................205 Recommended Grades,
Grades and Their Applications...............................206 Cutting Speeds and Feed.........................................253
Recommended Grades
and Cutting Speeds......................................................208
Cutting Conditions Parameters.............................212 STANDARD Thread Milling.............255
Number of Passes..........................................................213 Vardex Ordering Code System...............................256
Depths of Cut
and Number of Passes for Mini-V.........................213
Standard Inserts
Number of Passes
and Depth of Cut for Multi+...................................214 ISO Metric...........................................................................258
Step by Step Thread Turning...................................216 American UN.....................................................................263
Material Comparison Table......................................220 UNJ..........................................................................................270
Troubleshooting.............................................................224 Whitworth..........................................................................271
4
NPT..........................................................................................275 American ACME..............................................................311
NPTF (Dry Seal)................................................................276 Stub ACME.........................................................................311
NPS..........................................................................................277 American Buttress..........................................................312
BSPT........................................................................................278 API Round Casing & Tubing.....................................313
Pg.............................................................................................279
ACME.....................................................................................280 TMSD Toolholders
Trapez....................................................................................281 Standard Toolholders
Weldon Shank (U Style)..............................................314
Standard Toolholders Standard Toolholders
Carbide Cylindrical Shank (U Style).....................316
TM Standard......................................................................282 Standard Toolholders
TML Long Tools................................................................284 Steel Cylindrical Shank (U Style)............................318
124/... - For Coarse Pitch Threads..........................286 Shell Mill (U Style)..........................................................320
TMN - For Conical Threads........................................288 Standard Toolholders
TM2 - Twin Flutes ..........................................................290 Weldon Shank (L Style - Mini L).............................322
TMO - Twin Flute Offset ............................................291 Standard Toolholders Carbide
Cylindrical Shank (L Style - Mini L).......................324
TM Shell Mill......................................................................292
Standard Toolholders
TMS - Single Point (Standard Inserts).................294 Weldon Shank (L Style - 3/8” L)..............................326
TMV - Single Point (Vertical Insert)......................294 Standard Toolholders
Recommended Grades, Carbide Cylindrical Shank (L Style - 3/8” L).....327
Cutting Speeds and Feed.........................................295 Shell Mill (L Style - 3/8” L)...........................................328
Shell Mill (5/8” V Style).................................................329
Standard Toolholders
TMSD.......................................................................297 Steel Cylindrical Shank (A Style)............................330
Vardex Ordering Code System...............................298 Recommended Grades,
Cutting Speeds and Feed.........................................331

TMSD Vertical Inserts


Partial Profile 60°.............................................................300
TM Solid............................................................... 333
Partial Profile 55°.............................................................301
Trapez....................................................................................302 Vardex Ordering Code System...............................334
Stub ACME.........................................................................302 Helicool................................................................................336
HCN.........................................................................................337
TMSD Vertical Toolholders Helicool-R (HCR)..............................................................345
Helicool-C (HCC).............................................................345
Vertical Toolholders Weldon Shank ...................303
HTC (Thriller).....................................................................346
Vertical Toolholders
Carbide Cylindrical Shank...............................................304 Helical....................................................................................347
Deep Threading..............................................................351
MilliPro..................................................................................353
TMSD Inserts
MilliPro Dental..................................................................356
Partial Profile 60°.............................................................305
MilliPro EL............................................................................357
Partial Profile 55°.............................................................306
MilliPro HD..........................................................................358
ISO Metric...........................................................................307 TMDR.....................................................................................360
American UN.....................................................................308 Straight.................................................................................363
NPT..........................................................................................309 Recommended Grades,
Trapez....................................................................................310 Cutting Speeds and Feed.........................................371
5
TM Technical Data................................... 377 MiniPro Technical Data...............411
About Thread Milling...................................................378 Recommended Grades,
Preparing for the Cutting Speeds and Feed.........................................412
Thread Milling Operation..........................................380 Spare Parts..........................................................................413
List of ”G” Codes (ISO)
for CNC Program.............................................................381
Minimum Bore Diameters
for TM Standard line.....................................................382
Spare Parts..........................................................................384
Troubleshooting.............................................................386

MINI PRO

MiniPro Inserts............................................389
Vardex Ordering Code System...............................390

PowerBore Inserts
CD0W Inserts....................................................................391
TD0W Inserts.....................................................................391
WC0W Inserts...................................................................392

Micro Boring Inserts


Micro Boring - Boring..................................................393
Micro Boring - Copy.....................................................394
Micro Boring - Chamfer..............................................394
Micro Boring - Long Nose.........................................395
Micro Boring - Back Boring.......................................396
Micro Boring - Boredrill...............................................396

Micro Grooving Inserts


DIN 472 Retaining Ring Grooves
for Bores...............................................................................397
DIN 7993 Snap Ring Grooves..................................399
DIN 3770 - Grooves.......................................................400
DIN 471 DIN 472 - Face Grooving........................401

MiniPro Toolholders..............................403
Vardex Ordering Code System...............................404
PowerBore Toolholders...............................................405
Micro Toolholders..........................................................409

6
Vargus GENius™

VARGUS GENius™ - The most powerful tool selector, cutting data and CNC program generating software
for the metal cutting tools industry.
Thread Turning: The Vargus GENius™ guides the user to the right tool and the best cutting conditions
for the application.
Thread Milling: In a few simple steps, the Vargus GENius™ provides the user with the best tool and optimal
machining data, as well as the G-Code for all popular CNC machines.
The VARGUS GENius™ is free and available in 20 languages in iOS and Android Apps, Online, Desktop, and
SETUP versions.

VARGUS Tool Selector and


™ CNC Program Generator
Anywhere! Anytime! The most popular and advanced thread turning
and thread milling software on the market today.

Available in 4 versions at www.vargus.com

APP

• Online interactive • Stand-alone software • USB memory devices • Available for iOS and
software application • MS Windows operating Android devices
• Always on, always • MS Windows OS-based system-based program • New responsive design!
updated! program • To install, open ZIP and click • Use on any device,
• Automatic updates Setup anywhere in the world!

7
Custom Made Solutions

Whether you require a non-standard size, a complex shape or a special


design, the Vargus Custom Made Solutions team has the experience and
know-how for essentially any tooling solution.
Working closely with the customer, VARGUS engineers provide the
best solution for your operation, as well as guide and advise in the
implementation of the customized machining process.
The Custom Made Solutions team has all of the know-how to design
the right cutting tool, using the latest techniques and top-of-the-line
technology.
Contact your VARGUS Sales Representative for more details. Quality | Innovation | Service

8
Gear Milling

Advanced Technologies for Gear, Spline and Rack Manufacturing

Revolutionary and cost-effective solutions for Gear,


Spline & Rack applications, tailor-made to order or
available as standard.
The complete Gear Milling Product Catalog is available
at www.vargus.com

Gear Milling Tool Range

End Mill Shell Mill Disc Mill Solid Carbide

9
THREAD
TURNING
Inserts.............................................................................. 17
Toolholders.................................................................... 153
Technical Data............................................................... 197
Thread Turning System - EXTERNAL

Standard

Standard Standard with Clamp V-Cap

Off-Set Qualified Drop Head-Qualified

SCB

Miniature Square Shank Miniature Round Shank

IC 1/2”F F Style

U Style

U Style U Style with Clamp

V Style

1/4”V, 3/8” V, 1/2”V Slim Throat Reinforced Monoblock


Monoblock

12
Thread Turning System - EXTERNAL

V Style

5/8”V V Style 5/8”MG MG Style

M+ Style MF+ Style

Z+ Style T+ Style

14D 14D Standard

CNGA Chaser T+ Style On Edge

13
Thread Turning System - INTERNAL

Standard

Standard Standard with Clamp V-Cap

Oil & Gas Carbide Shank

SCB

Miniature Square Shank Miniature Round Shank

F Style

U Style

U Style U Style with Clamp

V Style

5/8”V V Style 5/8”MG MG Style

M+ Style MF+ Style

Z+ Style T+ Style

14
Thread Turning System - INTERNAL

Mini-V

Steel Shank Carbide Shank Sleeve Clamping Shank

Mini-3 Steel Shank / Mini-3 Adjustable Carbide Shank


IC 4.0, IC 5.0, IC 6.0 Carbide Implanted Shank

Mini-5L Steel Shank / Mini-L Adjustable


Carbide Implanted Shank

Micro Double-Ended Micro Sleeve

Micro Single- Shrink Round Without Round 2 Flats 4 Flats Square Drop Head
Ended Shoulder Double Sided Round Shank Round Shank
Shank

14D 14D 14D with Clamping

CNGA Chaser T+ Style On Edge

15
Thread Turning Inserts
Thread Turning
Inserts

Vardex Ordering Code System


■ Threading Inserts
3 E R 1.5 ISO VTX
1 2 3 4 5 6 7 8 9 10 11 12

1 - Insert Size 2 - Insert Style 3 - Type of Insert 4 - RH/LH Insert


5LK - IC5.0L mm E - External R - Right Hand Insert
4.0K - IC4.0 mm U V MG
I - Internal L - Left Hand Insert
5.0K - IC5.0 mm EI - External +Internal None - Right + Left Insert
6.0K - IC6.0 mm
2 - IC1/4” U Style Vertical Mega Line
3 - IC 3/8” IC L J F
4 - IC 1/2”
5 - IC5/8”
SCB
14D - 14D Mini-L SCB F-Line
1616 - Chaser size 16x16 D

IC
D-Line

5 - Pitch 6 - Standard 7 - No. of Cutting Corners


Full Profile - Pitch Range 60 - Partial Profile 60° STACME - Stub ACME
6C - V6 Cutting Corners
mm TPI 55 - Partial Profile 55° UNJ - UNJ
0.35-25.0 72-1 ISO - ISO Metric MJ - ISO 5855 8 - API Form
Partial Profile - Pitch Range UN - American UN ABUT - American Buttress 382
mm TPI W - Whitworth for BSW, BSP BBUT - British Buttress 383
A 0.5 - 1.5 48 - 16 BSPT - British Standard Pipe Thread SAGE - Metric Buttress DIN 513 403
B 1.75 - 2.0 14 - 11 NPT - NPT API - API 502
AG 0.5 - 3.0 48 - 8 ANPT - ANPT BUT - API Buttress Casing 503
G 1.75 - 3.0 14 - 8 NPTF - NPTF APIRD - API Round Casing & Tubing 652
N 3.5 - 5.0 7-5 NPS - NPS VAM - VAM
U 5.5 - 8.0 4.5 - 3.25 RD - Round DIN 405 NVAM - New Vam 9 - No. of Teeth
Q 5.5 - 6.0 4.5 - 4 RD20400 - Round DIN 20400 EL - Extreme Line Casing
U 6.5 - 9.0 4 - 2.75 TR - Trapez DIN 103 H90 - H90 (for Multitooth Style)
V 6.0 - 10.0 4 - 2.5 ACME - ACME PG - Pg DIN 40430 2, 3, 5, 6, 8
S 0.5 - 2.0 48 - 13

10 - Multitooth Style 11 - Coarse Pitch Inserts 12 - Carbide Grade


158/... VKX, VTX, VCB, VM7, VK2, VK2P,
VBX, VRX, VTXP, VKXP, VRXP
M+ T+

Z+ S+

18
Thread Turning
Inserts
■ Micro Threading Inserts - Double Ended
3 S I R 0.5 ISO VMX
1 2 3 4 5 6 7
1 - Insert Dia. 2 - Insert Style 3 - Type of Insert 4 - RH/LH Insert 5 - Pitch
3.0 - 3.0 mm R - Right Hand Insert Full Profile - Pitch Range
S - Micro Insert I - Internal
4.0 - 4.0 mm L - Left Hand Insert mm TPI
6.0 - 6.0 mm 0.30-1.5 40-16
8.0 - 8.0 mm Partial Profile - Pitch Range
10.0 -10.0 mm mm TPI
A 0.5 - 1.5 A 48 - 16
6 - Standard 7 - Carbide Grades
F 0.5 - 3.0 F 48 - 24
60 - Partial Profile 60° VMX
55 - Partial Profile 55°
ISO - ISO Metric
MJ - ISO 5855
NPT - NPT
NPTF - NPTF
UN - American UN
W - Whitworth for BSW, BSP

■ Micro Threading Inserts - Single Ended


M 5 42 TH 0.5 ISO L16 R VBX
1 2 3 4 5 6 7 8 9
1 - Product Line 2 - Insert Size 3 - Min. Bore Dia.
M, MS - Microscope 4, 5, 6, 7 3.2, 4.2,...

4 - Type of Application 5 - Pitch (for Threading) 6 - Threading Standard


TH - Threading Full Profile - Pitch Range
60 - Partial Profile 60°
mm TPI
55 - Partial Profile 55°
0.5-1.5 32-16 ISO - ISO Metric
Partial Profile - Pitch Range UN - American UN
mm TPI W - Whitworth for BSW, BSP
NPT - NPT
A 0.5 - 1.5 A 48 -16
TR - Trapez DIN 103
F 0.5 - 1.0 F 48 - 24

7 - Overhang 8 - LH or RH 9 - Carbide Grades


L16 R - RH Helix VBX, VTX
L - LH Helix

19
Thread Turning
Inserts

■ CNGA and On Edge Inserts for Oil & Gas


C N G A 6 4 I R 5 BUT75 VKX

T N E C 4 3 E R 4 APIRD VKX
1 2 3 4 5 6 7 8 9 10 11

1 - Insert Shape 2 - Clearance Angle on Major Cutting Edge 3 - Tolerances 4 - Clamp Type
IC S m
T C N C A
Theoretical
Insert
diameter of
thickness
inscribed circle
E ±0.025 ±0.025 ±0.025
G ±0.025 ±0.13 ±0.025

5 - Theoretical diameter of
6 - Thickness 7 - Type of Insert 8 - RH/LH Insert 9 - Pitch
inscribed circle
3 - 3/16” (4.76 mm)
4 - 1/2” (12.7 mm) E - External
4 - 4/16” ( 6.35 mm) R - Right Hand Insert
5 - 5/8” (15.875 mm) I - Internal 10-5 TPI
5 - 5/16” (7.94 mm) L - Left Hand Insert
6 - 6/8” (19.05 mm) EI - External + Internal
6 - 6/16” (9.525 mm)

10 - Standard 11 - No. of Teeth 12 - Carbide Grades


ACME - ACME (For Multitooth Style)
VAM - VAM VKX, VKXP, VTX, VTXP
STACME - Stub ACME T3-T5
NVAM - New Vam
API - API
EL - Extreme Line Casing
BUT - API Buttress Casing
H90 - H90
APIRD - API Round Casing & Tubing

■ VG-Cut Inserts
VG D 3.0 ISO 1.50 RH - RS VPG
1 2 3 4 5 6 7 8

1 - Line Name 2 - Number of Cutting Corners 3 - Inserts Width 4 - Standard

VG - Deep Grooving, Threading & 60 - Partial Profile 60°


D - Double 3.0 mm 55 - Partial Profile 55°
Parting Off
ISO - ISO Metric
5 - Pitch UN - American UN
W - Whitworth for BSW, BSP
Full Profile - Pitch Range
NPT - NPT
mm TPI
0.5-2.0 32-11.5
6 - RH/LH Inserts 7 - Top Rake Geometry 8 - Carbide Grade
Partial Profile - Pitch Range
mm TPI RH Helix RS - Close to right shoulder
VPG
A 0.5 - 1.5 48 -16 LH Helix LS - Close to left shoulder

■ Mini-V Inserts
V 08 TH 1.5 ISO R VBX
1 2 3 4 5 6 7
1 - Product Line 2 - Insert Style 3 - Type of Application 4 - Pitch (for Threading) 5 - Threading Standard
V- Mini-V 08 , 11, 14, 16 TH - Threading Full Profile - Pitch Range 60 - Partial Profile 60°
mm TPI 55 - Partial Profile 55°
6 - RH 7 - Carbide Grade ISO - ISO Metric
0.5-2.0 32-12
R - RH Helix VBX Partial Profile - Pitch Range UN - American UN
W - Whitworth for BSW, BSP
mm TPI
BSPT - British Standard Pipe Thread
H 0.5-.75 48-32
NPT - NPT National Pipe Thread
I 1.0-1.25 24-20 NPTF - NPTF National Seal Pipe Thread
J 1.5-1.75 16-14 TR - Trapez Din 103
A 0.5-1.5 48-16
G 1.75-3.0 14-8
AG 0.5-3.0 48-8

20
Thread Turning
Inserts
Partial Profile 60°
Y Y
External Y YY Y
Y
X X XX X
r X rr r r r Y X Y L L
X r X
60° X X

60°
Internal
60° L L IC IC
L L L LL L L

IC ICIC Y Y
IC IC r IC r
IC IC IC
External r Tr T
SCB
Standard Sintered V6 F-Line
Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm TPI RH LH r X Y RH LH Toolholder
1/4” 11 0.5-1.5 48-16 2ERA60... 2ELA60... 0.05 0.8 0.9 - - NL..-2 (LH)
0.5-1.5 48-16 3ERA60... 3ELA60... 0.05 0.8 0.9
3/8” 16 1.75-3.0 14-8 3ERG60... 3ELG60... 0.27 1.2 1.7 YE3 YI3 AL..-3 (LH)
0.5-3.0 48-8 3ERAG60... 3ELAG60... 0.08 1.2 1.7

SCB
0.5-1.5 48-16 3JERA60... 0.05 0.6 0.8
3/8” 16 1.75-3.0 14-8 3JERG60... 0.27 1.1 1.5 YE3 - AL..-3
SCB
0.5-3.0 48-8 3JERAG60... 0.08 0.9 1.5
3/8” V6 16 0.5-2.0 48-13 3ERS60-6C... 0.06 1.9 3.0 YE3-6C - AL..-3

1/2” 22 3.5-5.0 7-5 4ERN60... 4ELN60... 0.53 1.7 2.5 YE4 YI4 AL..-4 (LH)
1/2”F 23 3.5-5.0 7-5 4FERN60... 0.53 1.7 2.5 YE4F - AL..-4F
5/8” 27 5.5-6.0 4.5-4 5ERQ60... 5ELQ60... 0.64 2.1 3.1 YE5 YI5 AL..-5 (LH)

21
Thread Turning
Inserts

Partial Profile 60° (con't)


External Y
Y Y
X XY Y
r X r r Y L
X X X
r r
Internal X
60° IC
60° L L L
L
L L
IC Y
IC IC r
External IC
IC IC T
r

U Style V Style / Slim Throat

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm TPI RH+LH r X Y RH LH Toolholder
1/2”U 22 5.5-8.0 4.5-3.25 4UEIU60... 0.30 0.6 11.0 YE4U YI4U AL..-4U (LH)
5/8”U 27 6.5-9.0 4-2.75 5UEIU60... 0.37 1.0 13.7 YE5U YI5U AL..-5U (LH)

Slim Throat
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm TPI RH LH r X Y T Toolholder
1/4”V 11 0.5-1.5 48-16 2VERA60... 2VELA60... 0.05 0.69 2.3 3.2 NL..-2V (LH)
0.5-1.5 48-16 3VERA60... 3VELA60... 0.05 1.10 2.7 3.6
3/8”V 16 1.75-3.0 14-8 3VERG60... 3VELG60... 0.27 1.10 1.9 3.6 NL..-3V (LH)
0.5-3.0 48-8 3VERAG60... 3VELAG60... 0.08 1.10 1.9 3.6
1/2”V 22 3.5-5.0 7-5 4VERN60... 4VELN60... 0.53 1.10 2.3 4.8 NL..-4V (LH)

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm TPI RH LH r X Y T Toolholder
5/8”V 27 6.0-10.0 4-2.5 5VERV60... 5VELV60... 0.75 0.6 5.2 10 NL..-5V-10 (LH)

Partial Profile 60°

External Y Y
X X
r L ref r
Internal
60°
L L

Y
External IC IC W
R

VG-Cut

Pocket Ordering Code Dimensions mm No. of Min. Toolholder


Size Passes Helix Thread Diameter
RH W ref Pitch mm R Y L ref Deg Monoblock
3 VGD3.0A60RH... 3.00 0.5-1.5 0.05 1.68 21.9 5-8 1.5° Partial Profile A60 VGE...-3T...

22
Thread Turning
Inserts
Partial Profile 60° (con't)
Y
Internal Y
Y
Y
X Y
X X r X Y X L
r X
r r r
X
60°
Internal L IC
60° L L L L L

IC Y
IC IC r
IC IC IC
T r
External
SCB
Standard Sintered V6 F-Line
Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm TPI RH LH r X Y RH LH Toolholder
1/4” 11 0.5-1.5 48-16 2IRA60... 2ILA60... 0.05 0.8 0.9 - - NVR..-2 (LH)
1/4” 11 0.5-1.5 48-16 2JIRA60... 0.05 0.6 0.8 - - NVR..-2
SCB
0.5-1.5 48-16 3IRA60... 3ILA60... 0.05 0.8 0.9
3/8” 16 1.75-3.0 14-8 3IRG60... 3ILG60... 0.16 1.2 1.7 YI3 YE3 AVR..-3 (LH)
0.5-3.0 48-8 3IRAG60... 3ILAG60... 0.05 1.2 1.7

SCB

0.5-1.5 48-16 3JIRA60... 0.05 0.6 0.8


3/8” 16 1.75-3.0 14-8 3JIRG60... 0.16 1.0 1.5 YI3 - AVR..-3
SCB
0.5-3.0 48-8 3JIRAG60... 0.05 0.9 1.5
3/8” 16 0.5-2.0 48-14 3IRS60-6C... 0.03 1.6 2.6 YI3-6C - AVR..-3
V6 NVRC..-3 206/...

1/2” 22 3.5-5.0 7-5 4IRN60... 4ILN60... 0.30 1.7 2.5 YI4 YE4 AVR..-4 (LH)
1/2”F 23 3.5-5.0 7-5 4FIRN60... 0.3 1.7 2.5 YI4F - AVRC...-4F
5/8” 27 5.5-6.0 4.5-4 5IRQ60... 5ILQ60... 0.30 1.8 2.7 YI5 YE5 AVR..-5 (LH)

23
Thread Turning
Inserts

Partial Profile 60° (con't)


Y
Internal Y Y
X
X r X Y L
r X
r
X
Internal L IC
60° L L L

IC Y
IC IC r IC
T r
External

U Style V Style

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm TPI RH+LH r X Y RH LH Toolholder
1/2”U 22 5.5-8.0 4.5-3.25 4UEIU60... 0.30 0.6 11.0 YI4U YE4U AVR..-4U (LH)
5/8”U 27 6.5-9.0 4-2.75 5UEIU60... 0.37 1.0 13.7 YI5U YE5U AVR..-5U (LH)

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm TPI RH LH r X Y T Toolholder
5/8”V 27 6.0-10.0 4-2.5 5VIRV60... 5VILV60... 0.35 1.0 4.3 8 NVR..-5V (LH)

Partial Profile 60° (con't) Mini-V


Internal F

60° Internal h Helix


Y

External Toolholder face


r T

Mini-V
Insert Pitch Ordering Code Dimensions mm Helix Toolholder
Style
TPI mm RH d T F Y r Deg.
48-32 0.5-0.75 V08THH60R... 4.20 0.5 0.03 1.5
V08 24-20 1.0-1.25 V08THI60R... 6 3.8 4.46 0.8 0.10 2.5 .V08-...
16-14 1.5-1.75 V08THJ60R... 4.76 0.9 0.14 3
48-32 0.5-0.75 V11THH60R... 5.80 0.5 0.30 1.5
V11 24-20 1.0-1.25 V11THI60R... 8 4.2 6.06 0.8 0.10 1.5 .V11-...
16-14 1.5-1.75 V11THJ60R... 5.61 0.9 0.14 3
48-16 0.5-1.5 V14THA60R... 0.9 0.05
V14 14-8 1.75-3.0 V14THG60R... 9 5.7 9 1.7 0.16 1.5 .V14-...
48-8 0.5-3.0 V14THAG60R... 1.7 0.05
48-16 0.5-1.5 V16THA60R... 0.9 0.05
V16 14-8 1.75-3.0 V16THG60R... 11 5.7 10.2 1.7 0.16 1.5 .V16-...
48-8 0.5-3.0 V16THAG60R... 1.7 0.05

24
Thread Turning
Inserts
Par tial Profile 60º (con’t)

Partial Internal
Profile 60° (con't)
IC 5.0 L
Internal Internal
ICIC IC 5.0 L

60° 60°

Par tial Profile


LL
60º r (con’t) IC F5.0 L
IC F F F
Internal
Internal Standard r
60° External Y
Y
Y
Y Mini-3 Mini-L
IC 5.0 L
L IC FY IC 5.0 L F
IC IC
60° Internal
60°
External F
L Y
L r F
Y L L FF F
U Style F
Y IC Mini-L
External YY r
Y Y
Mini-3 Mini-L

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm mm TPI RH LH r Y F mm Toolholder
4.0 6 0.5-1.25 48-20 4.0KIRA60... 4.0KILA60... 0.05 0.6 3.7 6.35 .NVR.5-4.0K (LH)
5.0 8 0.5-1.5 48-16 5.0KIRA60... 5.0KILA60... 0.05 0.7 4.7 7.80 .NVRC7-5.0K (LH)
6.0 10 0.5-1.5 48-16 6.0KIRA60... 6.0KILA60... 0.05 0.9 5.3 10.00 .NVRC1..-6.0K (LH)

Mini-3 U Style
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm mm TPI RH+LH r Y F mm Toolholder
5.0U 8 1.75-2.0 14-11 5.0KUIB60... 0.16 4.0 5.8 9.0 .NVRC8-5.0KU (LH)

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm mm TPI RH LH r Y F mm Toolholder
5.0L 0.5-1.5 48-16 5LKIRA60... 5LKILA60... 0.05 0.9 4.65 8.0 .NVRC10.-5LK (LH)

25
Thread Turning
Inserts

Partial Profile 60° (con't)


D min
Internal L ref

L
Helix

F F
Internal Y
60° d r

d
L1
Y
r
L1
L2 ref
External

RH-Single Ended RH-Double Ended

Micro - Double Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
d mm mm TPI RH r L1 L F Y mm Toolholder
3.0 0.5-1.0 48-24 3.0SIRF60... 0.05 16 50 1.46 0.9 3.3 SMC..-3.0
4.0 0.5-1.0 48-24 4.0SIRF60... 0.05 16 50 1.96 0.9 4.3 SMC..-4.0
6.0 0.5-1.5 48-16 6.0SIRA60... 0.05 16 50 2.50 0.9 6.0 SMC..-6.0
Left handed tool supplied by request (Example: 6.0SILA60...).

Micro - Single Ended


Insert DIa. Pitch Ordering Code Dimensions mm Min. Bore Dia.

Thread d mm mm TPI RH/LH Helix ° r L1 F Y h min L2 ref* L ref D mm Toolholder


M1-M2x0.25 0.25 M407TH0.25P60L02R... 4.9 2.5 0.14 0.29 0.73
M1.6-M3x0.35 0.35 M412TH0.35P60L04R... 3.8 4 0.18 0.29 1.22
4.0 1.95 13.0 29.8 MH...-4.0
M2x0.4 0.4 M416TH0.40P60L05R... 4.2 5 0.20 0.41 1.57
M2.2-M2.5x0.45 0.45 M417TH0.45P60L06R... 4.0 6 0.22 0.46 1.71
0.5-1.0 48-24 MS429THF60L16R/L... 0.03 0.90 3.2
4.0 18.4 35.4 MH...-4.0
- 0.5-1.0 48-24 MS439THF60L16R/L... 3.5 0.03 16 1.90 0.90 4.2
6.0 0.5-1.5 48-16 M659THA60L16R/L... 0.05 2.90 18.5 42.2 6.2 MH...-6.0
* L2 Ref: Repeatability within +/-0.02.

26
Thread Turning
Inserts
Partial Profile 55°
External Y Y Y
X X X YY
r X r r X L
r r
X
55°
Internal L IC
55° L L L L

Y
IC IC IC r IC IC IC
r T
External
SCB
Standard Sintered V6 F-Line
Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm TPI RH LH r X Y RH LH Toolholder
1/4” 11 0.5-1.5 48-16 2ERA55... 2ELA55... 0.05 0.8 0.9 - - NL..-2 (LH)
0.5-1.5 48-16 3ERA55... 3ELA55... 0.05 0.8 0.9
3/8” 16 1.75-3.0 14-8 3ERG55... 3ELG55... 0.21 1.2 1.7 YE3 YI3 AL..-3 (LH)
0.5-3.0 48-8 3ERAG55... 3ELAG55... 0.07 1.2 1.7

SCB
0.5-1.5 48-16 3JERA55... 0.05 0.6 0.8
3/8” 16 1.75-3.0 14-8 3JERG55... 0.21 1.1 1.5 YE3 - AL..-3
SCB
0.5-3.0 48-8 3JERAG55... 0.07 0.9 1.5
3/8”V6 16 0.5-1.75 48-14 3ERS55-6C... 0.05 1.8 2.8 YE3-6C - AL..-3

1/2” 22 3.5-5.0 7-5 4ERN55... 4ELN55... 0.43 1.7 2.5 YE4 YI4 AL..-4 (LH)
1/2”F 23 3.5-5.0 7-5 4FERN55... 0.43 1.7 2.5 YE4F - AL...-4F
5/8” 27 5.5-6.0 4.5-4 5ERQ55... 5ELQ55... 0.60 2.0 2.9 YE5 YI5 AL..-5 (LH)

27
Thread Turning
Inserts

Partial Profile 55° (con't)


External YY YY YY
XX XX YY
r r XX r r r r XX L L
XX
Internal L L IC IC
55°55° L L L L L L

YY
IC IC IC IC IC IC r r IC IC
r r T T
External

U Style V Style / Slim Throat

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm TPI RH+LH r X Y RH LH Toolholder
1/2”U 22 5.5-8.0 4.5-3.25 4UEIU55... 0.60 0.9 11.0 YE4U YI4U AL..-4U (LH)
5/8”U 27 6.5-9.0 4-2.75 5UEIU55... 0.80 1.2 13.7 YE5U YI5U AL..-5U (LH)

Slim Throat
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm TPI RH LH r X Y T Toolholder
1/4”V 11 0.5-1.5 48-16 2VERA55... 2VELA55... 0.05 0.8 2.7 3.2 NL..-2V (LH)
0.5-1.5 48-16 3VERA55... 3VELA55... 0.05 1.1 2.7 3.6
3/8”V 16 1.75-3.0 14-8 3VERG55... 3VELG55... 0.21 1.1 1.9 3.6 NL..-3V (LH)
0.5-3.0 48-8 3VERAG55... 3VELAG55... 0.07 1.1 1.9 3.6
1/2”V 22 3.5-5.0 7-5 4VERN55... 4VELN55... 0.43 1.1 2.3 4.8 NL..-4V (LH)

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm TPI RH LH r X Y T Toolholder
5/8”V 27 6.0-9.0 4-2.75 5VERV55... 5VELV55... 0.70 1.0 4.3 8 NL..-5V-8 (LH)

Partial Profile 55°


Y Y Y
External X
r X r X r
Y
L
X
X
L ref
Internal L IC
55° L L L

Y
IC IC IC r IC
Y T
External r
W
R

VG-Cut

Pocket Ordering Code Dimensions mm No. of Min. Thread Toolholder


Size Passes Helix Diameter

RH W ref Pitch TPI R Y L ref Deg Monoblock


3 VGD3.0A55RH... 3.00 48-16 0.05 1.68 21.9 5-8 1.5° Partial Profile A55 VGE...-3T...

28
Thread Turning
Inserts
Partial Profile 55° (con't)
Y Y Y
Internal X Y r X
Y X Y Y
r X L X
X X Y r X Y Y X
r r L
r r X r
Internal L X IC
55° 55° L
L L L
55° LL L L L
IC Y
IC IC r IC
IC IC IC r T
External IC IC IC r
T r
SCB
Standard Sintered V6 F-Line
Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm TPI RH LH r X Y RH LH Toolholder
1/4” 11 0.5-1.5 48-16 2IRA55... 2ILA55... 0.05 0.8 0.9 - - NVR..-2 (LH)
1/4” 11 0.5-1.5 48-16 2JIRA55... 0.05 0.6 0.8 - - NVR..-2
SCB

0.5-1.5 48-16 3IRA55... 3ILA55... 0.05 0.8 0.9


3/8” 16 1.75-3.0 14-8 3IRG55... 3ILG55... 0.21 1.2 1.7 YI3 YE3 AVR..-3 (LH)
SCB
0.5-3.0 48-8 3IRAG55... 3ILAG55... 0.07 1.2 1.7
0.5-1.5 48-16 3JIRA55... 0.05 0.6 0.8
3/8” 16 1.75-3.0 14-8 3JIRG55... 0.21 1.1 1.5 YI3 - AVR..-3
SCB
0.5-3.0 48-8 3JIRAG55... 0.07 0.9 1.5
3/8” 16 0.5-1.5 48-16 3IRS55-6C... 0.05 1.6 2.6 YI3-6C - AVR..-3
V6 NVRC..-3 206/...

1/2” 22 3.5-5.0 7-5 4IRN55... 4ILN55... 0.43 1.7 2.5 YI4 YE4 AVR..-4 (LH)
1/2”F 23 3.5-5.0 7-5 4FIRN55... 0.43 1.7 2.5 YI4F - AVRC...-4F
5/8” 27 5.5-6.0 4.5-4 5IRQ55... 5ILQ55... 0.60 2.0 2.9 YI5 YE5 AVR..-5 (LH)

29
Thread Turning
Inserts

Partial Profile 55° (con't)


Y Y Y
Internal Y X
Y
r X
Y
X
X
Y
r X L X
r r X r Y L
r X
X
X
Internal L IC
55° L L L L IC
55° L L L
IC Y
IC IC r Y
IC IC r IC
IC IC T r
External T r

U Style V Style

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm TPI RH+LH r X Y RH LH Toolholder
1/2”U 22 5.5-8.0 4.5-3.25 4UEIU55... 0.60 0.9 11.0 YI4U YE4U AVR..-4U (LH)
5/8”U 27 6.5-9.0 4-2.75 5UEIU55... 0.80 1.2 13.7 YI5U YE5U AVR..-5U (LH)

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm TPI RH LH r X Y T Toolholder
5/8”V 27 6.0-9.0 4-2.75 5VIRV55... 5VILV55... 0.70 1.0 4.3 8 NVR..-5V (LH)

Partial Profile 55° (con't) Mini-V


Internal
F

d
Internal
55°
h
Y
Helix

External Toolholder face


r T

Mini-V
Insert Pitch Ordering Code Dimensions mm Helix Toolholder
Style
TPI mm RH d T F Y r Deg.
48-16 0.5-1.5 V14THA55R... 0.9 0.05
V14 14-8 1.75-3.0 V14THG55R... 9 5.7 9 1.7 0.21 1.5 .V14-...
48-8 0.5-3.0 V14THAG55R... 1.7 0.07
48-16 0.5-1.5 V16THA55R... 0.9 0.07
V16 14-8 1.75-3.0 V16THG55R... 11 5.7 10.2 1.7 0.25 1.5 .V16-...
48-8 0.5-3.0 V16THAG55R... 1.7 0.07

30
Thread Turning
Inserts
Par tial Profile 60º (con’t)

Partial Internal
Profile 55° (con't)
IC 5.0 L
Internal Internal
ICIC IC 5.0 L

60° 60°

Par tial Profile


LL
60º r (con’t)
IC F F IC 5.0F L F
Standard
InternalExternal
Internal Y r
55° Y
Y
Y r Mini-3 Mini-L
IC 5.0 L
L IC Y IC 5.0 L
IC IC F F
60° Internal
60°
r
External L LL
r Y
L F F FF F
Y F
U Style Mini-L
Y External IC YY r
Y Y
Mini-3 Mini-L

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm mm TPI RH LH r Y F mm Toolholder
4.0 6 0.5-1.25 48-20 4.0KIRA55... 4.0KILA55... 0.05 0.6 3.8 6.45 .NVR.5-4.0K (LH)
5.0 8 0.5-1.5 48-16 5.0KIRA55... 5.0KILA55... 0.05 0.7 4.7 7.80 .NVRC7-5.0K (LH)
6.0 10 0.5-1.50 48-16 6.0KIRA55... 6.0KILA55... 0.05 0.9 5.3 10.00 .NVRC1..-6.0K (LH)

Mini-3 U Style
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm mm TPI RH+LH r Y F mm Toolholder
5.0U 8 1.75-2.0 14-11 5.0KUIB55... 0.21 4.0 5.7 9.0 .NVRC8-5.0KU (LH)

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm mm TPI RH LH r Y F mm Toolholder
5.0L 0.5-1.5 48-16 5LKIRA55... 5LKILA55... 0.05 0.9 4.65 8.0 .NVRC10.-5LK (LH)

31
Thread Turning
Inserts

Partial Profile 55° (con't)


D min L
Internal L ref

F L
Helix L Y r
L1 d
F F
Internal d Y
55°
60° F d r
r

d
L1
Y
r Y
L1 L1
L2 ref
External

RH-Single Ended RH-Double Ended

Micro - Double Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
d mm mm TPI RH r L1 L F Y mm Toolholder
3.0 0.5-1.0 48-24 3.0SIRF55... 0.05 16 50 1.46 0.9 3.3 SMC..-3.0
4.0 0.5-1.0 48-24 4.0SIRF55... 0.05 16 50 1.96 0.9 4.3 SMC..-4.0
6.0 0.5-1.5 48-16 6.0SIRA55... 0.05 16 50 2.50 0.9 6.0 SMC..-6.0
Left handed tool supplied by request (Example: 6.0SILA55...).

Micro - Single Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
d mm mm TPI RH/LH Helix ° r L1 F Y L2 ref* L ref D mm Toolholder
0.5-1.0 48-24 MS429THF55L16R/L... 0.05 0.9 3.2
4.0 0.75 18.4 35.4 MH...-4.0
0.5-1.0 48-24 MS439THF55L16R/L... 3.5 0.05 16 1.9 4.2
6.0 0.5-1.5 48-16 M659THA55L16R/L... 0.06 2.9 0.9 18.5 42.2 6.2 MH...-6.0
* L2 Ref: Repeatability within +/-0.02.

32
Thread Turning
Inserts
ISO Metric
External
Y
X

1/4P Internal
60°
L
h
IC
1/8P External
Defined by: R262 (DIN 13) Standard
Tolerance class: 6g/6H

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
0.25 2ER0.25ISO... 2EL0.25ISO... 0.14 0.4 0.2
0.3 2ER0.3ISO... 2EL0.3ISO... 0.19 0.7 0.3
0.35 2ER0.35ISO... 2EL0.35ISO... 0.21 0.8 0.4
0.4 2ER0.4ISO... 2EL0.4ISO... 0.25 0.7 0.4
0.45 2ER0.45ISO... 2EL0.45ISO... 0.28 0.7 0.4
0.5 2ER0.5ISO... 2EL0.5ISO... 0.31 0.6 0.4
0.6 2ER0.6ISO... 2EL0.6ISO... 0.37 0.6 0.6
1/4” 11 - - NL..-2 (LH)
0.7 2ER0.7ISO... 2EL0.7ISO... 0.43 0.6 0.6
0.75 2ER0.75ISO... 2EL0.75ISO... 0.46 0.6 0.6
0.8 2ER0.8ISO... 2EL0.8ISO... 0.49 0.6 0.6
1.0 2ER1.0ISO... 2EL1.0ISO... 0.61 0.7 0.7
1.25 2ER1.25ISO... 2EL1.25ISO... 0.77 0.8 0.9
1.5 2ER1.5ISO... 2EL1.5ISO... 0.92 0.8 1.0
1.75 2ER1.75ISO... 2EL1.75ISO... 1.07 0.8 1.1
0.25 3ER0.25ISO... 3EL0.25ISO... 0.14 0.4 0.2
0.3 3ER0.3ISO... 3EL0.3ISO... 0.17 0.73 0.29
0.35 3ER0.35ISO... 3EL0.35ISO... 0.21 0.8 0.4
0.4 3ER0.4ISO... 3EL0.4ISO... 0.25 0.7 0.4
0.45 3ER0.45ISO... 3EL0.45ISO... 0.28 0.7 0.4
0.5 3ER0.5ISO... 3EL0.5ISO... 0.31 0.6 0.4
0.6 3ER0.6ISO... 3EL0.6ISO... 0.37 0.6 0.6
0.7 3ER0.7ISO... 3EL0.7ISO... 0.43 0.6 0.6
0.75 3ER0.75ISO... 3EL0.75ISO... 0.46 0.6 0.6
3/8” 16 YE3 YI3 AL..-3 (LH)
0.8 3ER0.8ISO... 3EL0.8ISO... 0.49 0.6 0.6
1.0 3ER1.0ISO... 3EL1.0ISO... 0.61 0.7 0.7
1.25 3ER1.25ISO... 3EL1.25ISO... 0.77 0.8 0.9
1.5 3ER1.5ISO... 3EL1.5ISO... 0.92 0.8 1.0
1.75 3ER1.75ISO... 3EL1.75ISO... 1.07 0.9 1.2
2.0 3ER2.0ISO... 3EL2.0ISO... 1.23 1.0 1.3
2.5 3ER2.5ISO... 3EL2.5ISO... 1.53 1.1 1.5
3.0 3ER3.0ISO... 3EL3.0ISO... 1.84 1.2 1.6
3.5 3ER3.5ISO... 3EL3.5ISO... 2.15 1.6 1.9

33
Thread Turning
Inserts

ISO Metric (con't)


External Y Y Y
Y
X X X
X

1/4P Internal
60°
L L L L

h
IC IC IC
IC
1/8P External
SCB
Defined by: R262 (DIN 13) Sintered V6 Standard F-Line
Tolerance class: 6g/6H Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
0.5 3JER0.5ISO... 0.31 1.2 0.5
0.75 3JER0.75ISO... 0.46 1.2 0.5
0.8 3JER0.8ISO... 0.49 1.2 0.5
1.0 3JER1.0ISO... 0.61 0.7 0.8
1.25 3JER1.25ISO... 0.77 0.7 0.8
3/8” 16 1.5 3JER1.5ISO... 0.92 0.7 0.8 YE3 - AL..-3
SCB
1.75 3JER1.75ISO... 1.07 1.2 1.5
SCB
2.0 3JER2.0ISO... 1.23 1.2 1.5
2.5 3JER2.5ISO... 1.53 1.2 1.5
3.0 3JER3.0ISO... 1.84 1.3 1.5
3.5 3JER3.5ISO... 2.15 1.2 1.5
0.5 3ER0.5ISO-6C... 0.31 2.2 1.8
0.75 3ER0.75ISO-6C... 0.46 2.0 1.8
0.8 3ER0.8ISO-6C... 0.49 2.0 1.9
3/8” 1.0 3ER1.0ISO-6C... 0.61 1.9 2.0
V6 16 YE3-6C - AL..-3
1.25 3ER1.25ISO-6C... 0.77 1.8 2.1
1.5 3ER1.5ISO-6C... 0.92 1.9 2.4
1.75 3ER1.75ISO-6C... 1.07 1.8 2.6
2.0 3ER2.0ISO-6C... 1.23 1.9 2.8
3.5 4ER3.5ISO... 4EL3.5ISO... 2.15 1.6 2.3
4.0 4ER4.0ISO... 4EL4.0ISO... 2.45 1.6 2.3
4.5 4ER4.5ISO... 4EL4.5ISO... 2.76 1.7 2.4
1/2” 22 YE4 YI4 AL..-4 (LH)
5.0 4ER5.0ISO... 4EL5.0ISO... 3.07 1.7 2.5
5.5 4ER5.5ISO... 4EL5.5ISO... 3.37 1.9 2.7
6.0 4ER6.0ISO... 4EL6.0ISO... 3.68 1.8 2.7
3.5 4FER3.5ISO... 2.15 1.6 2.3
4.0 4FER4.0ISO... 2.45 1.6 2.3
4.5 4FER4.5ISO... 2.76 1.7 2.4
1/2”F 23 YE4F - AL...-4F
5.0 4FER5.0ISO... 3.07 1.7 2.5
5.5 4FER5.5ISO... 3.37 1.9 2.7
6.0 4FER6.0ISO... 3.68 1.8 2.7
5.5 5ER5.5ISO... 5EL5.5ISO... 3.37 1.9 2.7
5/8” 27 YE5 YI5 AL..-5 (LH)
6.0 5ER6.0ISO... 5EL6.0ISO... 3.68 2.0 2.9

34
Thread Turning
Inserts
ISO Metric (con't)
Y External Y Y
X X
X Y X L

1/4P Internal X
IC
L
L L 60° L

Y
IC h IC IC
IC
T
1/8P External
Defined by: R262 (DIN 13) U Style V Style / Slim Throat
Tolerance class: 6g/6H

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH+LH h min X Y RH LH Toolholder
5.0 4UE5.0ISO... 3.07 2.2 11.0
1/2”U 22 5.5 4UE5.5ISO... 3.37 2.3 11.0 YE4U YI4U AL..-4U (LH)
6.0 4UE6.0ISO... 3.68 2.6 11.0
5/8”U 27 8.0 5UE8.0ISO... 4.91 2.4 13.7 YE5U YI5U AL..-5U (LH)

Slim Throat
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm RH LH h min X Y T Toolholder
0.75 2VER0.75ISO... 2VEL0.75ISO... 0.46 0.7 2.6 3.2
1.0 2VER1.0ISO... 2VEL1.0ISO... 0.61 0.7 2.5 3.2
1/4”V 11 1.5 2VER1.5ISO... 2VEL1.5ISO... 0.92 0.7 2.2. 3.2 NL..-2V (LH)
1.75 2VER1.75ISO... 2VEL1.75ISO... 1.07 0.7 2.1 3.2
2.0 2VER2.0ISO... 2VEL2.0ISO... 1.23 0.7 1.9 3.2
0.35 3VER0.35ISO... 3VEL0.35ISO... 0.20 1.1 3.25 3.6
0.4 3VER0.4ISO... 3VEL0.4ISO... 0.25 1.1 3.20 3.6
0.5 3VER0.5ISO... 3VEL0.5ISO... 0.31 1.1 3.0 3.6
0.75 3VER0.75ISO... 3VEL0.75ISO... 0.46 1.1 3.0 3.6
0.8 3VER0.8ISO... 3VEL0.8ISO... 0.49 1.1 3.0 3.6
1.0 3VER1.0ISO... 3VEL1.0ISO... 0.61 1.1 2.9 3.6
3/8”V 16 NL..-3V (LH)
1.25 3VER1.25ISO... 3VEL1.25ISO... 0.77 1.1 2.7 3.6
1.5 3VER1.5ISO... 3VEL1.5ISO... 0.92 1.1 2.6 3.6
1.75 3VER1.75ISO... 3VEL1.75ISO... 1.07 1.1 2.45 3.6
2.0 3VER2.0ISO... 3VEL2.0ISO... 1.23 1.1 2.3 3.6
2.5 3VER2.5ISO... 3VEL2.5ISO... 1.53 1.1 2.1 3.6
3.0 3VER3.0ISO... 3VEL3.0ISO... 1.84 1.1 2.0 3.6

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm RH LH h min X Y T Toolholder
5.5 5VER5.5ISO... 5VEL5.5ISO... 3.37 1.0 3.3 6
NL..-5V-6 (LH)
6.0 5VER6.0ISO... 5VEL6.0ISO... 3.68 1.0 3.3 6
5/8”V 27
8.0 5VER8.0ISO... 5VEL8.0ISO... 4.91 1.0 4.3 8 NL..-5V-8 (LH)
10.0 5VER10.0ISO... 5VEL10.0ISO... 6.13 1.0 5.2 10 NL..-5V-10 (LH)

35
Thread Turning
Inserts

ISO Metric (con't)


External Y RS/LS Varied range of threading standards for
machining between shoulders and close to spindle.
X
L ref
1/4P Internal
60°
L
h R
IC W RS
1/8P External Y
Defined by: R262 (DIN 13)
Y
Tolerance class: 6g/6H
W LS
R

Pocket Ordering Code Dimensions mm No. of Min. Toolholder


Size Passes Helix Thread Diameter
RH W ref Pitch mm h min Y L ref Deg Monoblock
VGD3.0ISO0.50RH-RS/LS... 0.50 0.31 0.53 5-7 M3x0.5
VGD3.0ISO0.75RH-RS/LS... 0.75 0.46 0.64 5-8 M5x0.75
VGD3.0ISO1.00RH-RS/LS... 1.00 0.61 0.74 5-9 M6x1
VGD3.0ISO1.25RH-RS/LS... 1.25 0.77 0.85 6 - 10 M8x1.25
3 3.00 21.9 2.5° VGE...-3T...
VGD3.0ISO1.50RH-RS/LS... 1.50 0.92 1.10 7 - 12 M10x1.5 Coarse
VGD3.0ISO1.75RH-RS/LS... 1.75 1.07 1.20 8 - 14 M12x1.75 Coarse
VGD3.0ISO2.00RH-RS/LS... 2.00 1.23 1.30 9 - 14 M16x2.0 Coarse
VGD3.0ISO2.50RH-RS/LS 2.50 1.53 1.55 8 - 14 M18x2.5 Coarse
LH Helix threads available upon request.

36
Thread Turning
Inserts
ISO Metric (con't)
External Y
X Y

1/4P Internal X
60°
L L
h
IC
1/8P External
Defined by: R262 (DIN 13) IC
Tolerance class: 6g/6H Mega Line Mega Line

External
Insert Size Pitch Ordering Code Dimensions mm Number of Passes
0.07mm-Min. 0.15mm-Max.
IC L mm mm RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
12.0 5MGER12.0ISO... 7.36 4.08 105 49
16.0 5MGER16.0ISO... 9.82 4.66 140 66
5/8” MG 27 18.0 5MGER18.0ISO... 11.04 4.95 11.3 158 74
20.0 5MGER20.0ISO... 12.27 5.24 175 82
25.0 5MGER25.0ISO... 15.34 4.46 219 102

External Toolholders for ISO Metric

H1 H

F B

L2
L1

External Spare Parts

Insert Ordering Code Dimensions mm Thread Diameter Range


(Min.)
RH H=B=H1 F L1 L2 Insert Screw Torx Key
NL25-5MG12ISO 25 16.5 155
5MGER12.0ISO... NL32-5MG12ISO 32 23.5 175 22 M43x12
NL40-5MG12ISO 40 31.5 205
NL25-5MG16ISO 25 16.5 155
5MGER16.0ISO... NL32-5MG16ISO 32 23.5 175 22 M57x16
NL40-5MG16ISO 40 31.5 205
NL25-5MG18ISO 25 16.5 155
5MGER18.0ISO... NL32-5MG18ISO 32 23.5 175 22 M65x18 S5MG K6T
NL40-5MG18ISO 40 31.5 205
NL25-5MG20ISO 25 16.5 155
5MGER20.0ISO... NL32-5MG20ISO 32 23.5 175 22 M72x20
NL40-5MG20ISO 40 31.5 205
NL25-5MG25ISO 25 16.5 155
5MGER25.0ISO... NL32-5MG25ISO 32 23.5 175 22 M90x25
NL40-5MG25ISO 40 31.5 205

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

37
Thread Turning
Inserts

ISO Metric (con't)


External
Y Y Y Y
Y
X XL
X X Y
1/4P Internal X
1/4P
60° Internal X
60°
L L L L
L
h
h
IC
1/8P External IC IC IC IC
1/8P External IC

Defined by: R262 (DIN 13) M+ Style F-Line M+ T+ Style


Tolerance class: 6g/6H

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm mm RH h min X Y RH Toolholder
1.0 3 3ER1.0ISO3M+... 0.61 1.8 2.6
3/8” 16 1.5 2 3ER1.5ISO2M+... 0.92 1.6 2.4 YE3M AL..-3
2.0 2 3ER2.0ISO2M+... 1.23 2.1 3.1
1.5 3 4ER1.5ISO3M+... 0.92 2.5 3.8
2.0 2 4ER2.0ISO2M+... 1.23 2.1 3.1
1/2” 22 YE4M AL..-4
2.0 3 4ER2.0ISO3M+... 1.23 3.2 5.1
2.5 2 4ER2.5ISO2M+... 1.53 2.5 3.9
2.0 2 4FER2.0ISO2M+... 1.23 2.1 3.1 YE4M2F
1/2”F 23 AL...-4MF
2.0 3 4FER2.0ISO3M+... 1.23 3.2 5.1 YE4M3F
5/8” 27 3.0 2 5ER3.0ISO2M+... 1.84 3.0 4.7 YE5M AL..-5M

T+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm mm RH h min X Y RH Toolholder
1.5 8 4ER1.5ISO8T+... 0.92 0.2 12.4
1/2”T 22 Y4T AL..-4T
2.0 8 4ER2.0ISO8T+... 1.23 0.2 17.5

38
Thread Turning
Inserts
ISO Metric (con't)
Internal Y
Y
X X

1/4P Internal
60°
L L
h
IC IC
1/8P External
SCB
Standard
Defined by: R262 (DIN 13) Sintered
Tolerance class: 6g/6H Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
0.35 2IR0.35ISO... 2IL0.35ISO... 0.20 0.8 0.3
0.4 2IR0.4ISO... 2IL0.4ISO... 0.23 0.8 0.4
0.45 2IR0.45ISO... 2IL0.45ISO... 0.26 0.8 0.4
0.5 2IR0.5ISO... 2IL0.5ISO... 0.29 0.6 0.4
0.6 2IR0.6ISO... 2IL0.6ISO... 0.35 0.6 0.6
0.7 2IR0.7ISO... 2IL0.7ISO... 0.40 0.6 0.6
0.75 2IR0.75ISO... 2IL0.75ISO... 0.43 0.6 0.6
1/4” 11 - - NVR..-2 (LH)
0.8 2IR0.8ISO... 2IL0.8ISO... 0.46 0.6 0.6
1.0 2IR1.0ISO... 2IL1.0ISO... 0.58 0.6 0.7
1.25 2IR1.25ISO... 2IL1.25ISO... 0.72 0.8 0.9
1.5 2IR1.5ISO... 2IL1.5ISO... 0.87 0.8 1.0
1.75 2IR1.75ISO... 2IL1.75ISO... 1.01 0.9 1.1
2.0 2IR2.0ISO... 2IL2.0ISO... 1.15 0.9 1.1
2.5 2IR2.5ISO... 2IL2.5ISO... 1.44 0.8 1.1
0.5 2JIR0.5ISO... 0.29 1.2 0.5
0.75 2JIR0.75ISO... 0.43 1.2 0.5
1/4” 0.8 2JIR0.8ISO... 0.46 1.2 0.5
SCB 11 - - NVR..-2
1.0 2JIR1.0ISO... 0.58 0.7 0.8

SCB 1.25 2JIR1.25ISO... 0.72 0.7 0.8


1.5 2JIR1.5ISO... 0.87 0.7 0.8
0.35 3IR0.35ISO... 3IL0.35ISO... 0.20 0.8 0.3
0.4 3IR0.4ISO... 3IL0.4ISO... 0.23 0.8 0.4
0.45 3IR0.45ISO... 3IL0.45ISO... 0.26 0.8 0.4
0.5 3IR0.5ISO... 3IL0.5ISO... 0.29 0.6 0.4
0.6 3IR0.6ISO... 3IL0.6ISO... 0.35 0.6 0.6
0.7 3IR0.7ISO... 3IL0.7ISO... 0.40 0.6 0.6
0.75 3IR0.75ISO... 3IL0.75ISO... 0.43 0.6 0.6
0.8 3IR0.8ISO... 3IL0.8ISO... 0.46 0.6 0.6
3/8” 16 YI3 YE3 AVR..-3 (LH)
1.0 3IR1.0ISO... 3IL1.0ISO... 0.58 0.6 0.7
1.25 3IR1.25ISO... 3IL1.25ISO... 0.72 0.8 0.9
1.5 3IR1.5ISO... 3IL1.5ISO... 0.87 0.8 1.0
1.75 3IR1.75ISO... 3IL1.75ISO... 1.01 0.9 1.2
2.0 3IR2.0ISO... 3IL2.0ISO... 1.15 1.0 1.3
2.5 3IR2.5ISO... 3IL2.5ISO... 1.44 1.1 1.5
3.0 3IR3.0ISO... 3IL3.0ISO... 1.73 1.1 1.5
3.5 3IR3.5ISO... 3IL3.5ISO... 2.02 1.2 1.5

39
Thread Turning
Inserts

ISO Metric (con't)


Internal Y Y Y Y
X X X Y
X
X
1/4P Internal
L
60° L
L L L
h
IC IC IC IC IC
1/8P External
SCB
Defined by: R262 (DIN 13) V6 Standard F-Line
Sintered
Tolerance class: 6g/6H
Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
1.0 3JIR1.0ISO... 0.58 0.7 0.8
1.25 3JIR1.25ISO... 0.72 0.7 0.8
1.5 3JIR1.5ISO... 0.87 0.7 0.8
3/8” 1.75 3JIR1.75ISO... 1.01 1.1 1.5
SCB YI3 - AVR..-3
16 2.0 3JIR2.0ISO... 1.15 1.1 1.5
SCB 2.5 3JIR2.5ISO... 1.44 1.1 1.5
3.0 3JIR3.0ISO... 1.73 1.1 1.5
3.5 3JIR3.5ISO... 2.02 1.2 1.5
0.5 3IR0.5ISO-6C... 0.29 2.1 1.7
0.75 3IR0.75ISO-6C... 0.43 2.0 1.8
0.8 3IR0.8ISO-6C... 0.46 1.9 1.8
3/8” 1.0 3IR1.0ISO-6C... 0.58 2.0 2.0 AVR..-3
V6 16 YI3-6C - NVRC..-3 206/
1.25 3IR1.25ISO-6C... 0.72 1.8 2.2
1.5 3IR1.5ISO-6C... 0.87 1.6 2.3
1.75 3IR1.75ISO-6C... 1.01 1.6 2.4
2.0 3IR2.0ISO-6C... 1.15 1.7 2.6
3.5 4IR3.5ISO... 4IL3.5ISO... 2.02 1.6 2.3
4.0 4IR4.0ISO... 4IL4.0ISO... 2.31 1.6 2.3
4.5 4IR4.5ISO... 4IL4.5ISO... 2.60 1.6 2.4
1/2” 22 YI4 YE4 AVR..-4 (LH)
5.0 4IR5.0ISO... 4IL5.0ISO... 2.89 1.6 2.3
5.5 4IR5.5ISO... 4IL5.5ISO... 3.17 1.6 2.3
6.0 4IR6.0ISO... 4IL6.0ISO... 3.46 1.8 2.5
3.5 4FIR3.5ISO... 2.02 1.6 2.3
4 4FIR4.0ISO... 2.31 1.6 2.3
4.5 4FIR4.5ISO... 2.60 1.6 2.4
1/2”F 23 YI4F AVRC...-4F
5 4FIR5.0ISO... 2.89 1.6 2.3
5.5 4FIR5.5ISO... 3.18 1.6 2.3
6 4FIR6.0ISO... 3.46 1.8 2.5
4.5 5IR4.5ISO... 5IL4.5ISO... 2.60 1.6 2.4
5.0 5IR5.0ISO... 5IL5.0ISO... 2.89 1.6 2.3
5/8” 27 YI5 YE5 AVR..-5 (LH)
5.5 5IR5.5ISO... 5IL5.5ISO... 3.17 1.6 2.3
6.0 5IR6.0ISO... 5IL6.0ISO... 3.46 1.8 2.5

40
Thread Turning
Inserts
ISO Metric (con't)
Internal Y Y
Y Y
X XX X

1/4P Internal 1/4P


60° 60°
L LL L
h h
IC IC IC IC
1/8P External 1/8P
D-Line
Defined by: R262 (DIN 13)
Tolerance class: 6g/6H

D-Line Deep Rack D-Line


Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH h min X Y RH Toolholder
1.0 2DIR1.0ISO... 0.58 0.6 0.7
1.25 2DIR1.25ISO... 0.72 0.8 0.9
1/4" 11 - NVR..-2
1.5 2DIR1.5ISO... 0.87 0.9 1.0
2.0 2DIR2.0ISO... 1.15 1.1 0.9
1.0 3DIR1.0ISO... 0.58 0.6 0.7
1.5 3DIR1.5ISO... 0.87 0.8 1.0
1.75 3DIR1.75ISO... 1.01 0.9 1.2
3/8" 16 YI3 AVR..-3
2.0 3DIR2.0ISO... 1.15 1.0 1.3
2.5 3DIR2.5ISO... 1.44 1.1 1.5
3.0 3DIR3.0ISO... 1.73 1.1 1.5
3.5 4DIR3.5ISO... 2.02 1.6 2.3
1/2" 22 YI4 AVR..-4
4.0 4DIR4.0ISO... 2.31 1.6 2.3

41
Thread Turning
Inserts

ISO Metric (con't)


Internal Y Y
X L
Y L Y L X
X Y
X
X X X
1/4P Internal IC L IC
60° L L L

Y IC Y
h IC
IC IC IC
T T
1/8P External
Defined by: R262 (DIN 13) U Style V Style
Tolerance class: 6g/6H

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH+LH h min X Y RH LH Toolholder
5.5 4UI5.5ISO... 3.17 2.4 11.0
1/2”U 22 YI4U YE4U AVR..-4U (LH)
6.0 4UI6.0ISO... 3.46 2.1 11.0
5/8”U 27 8.0 5UI8.0ISO... 4.62 2.4 13.7 YI5U YE5U AVR..-5U (LH)

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm RH LH h min X Y T Toolholder
6.0 5VIR6.0ISO... 5VIL6.0ISO... 3.46 1.0 3.3 6
5/8”V 27 8.0 5VIR8.0ISO... 5VIL8.0ISO... 4.62 1.0 4.3 8 NVR..-5V (LH)
10.0 5VIR10.0ISO... 5VIL10.0ISO... 5.77 1.0 5.2 10

42
Thread Turning
Inserts
ISO Metric (con't)
Internal Y Y
Y
Y X L
Y L X X L
X Y
X Y
X X
1/4P Internal IC X
60° L L L
L L

Y IC
h IC IC
IC IC IC
T IC
1/8P External
Defined by: R262 (DIN 13) M+ Style F-Line M+ T+ Style
Tolerance class: 6g/6H

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm mm RH h min X Y RH Toolholder
1.0 3 3IR1.0ISO3M+... 0.58 1.7 2.6
3/8” 16 1.5 2 3IR1.5ISO2M+... 0.87 1.6 2.4 YI3M AVR..-3
2.0 2 3IR2.0ISO2M+... 1.15 2.0 3.1
1.5 3 4IR1.5ISO3M+... 0.87 2.5 3.8
1/2” 22 2.0 2 4IR2.0ISO2M+... 1.15 2.0 3.1 YI4M AVR..-4
2.0 3 4IR2.0ISO3M+... 1.15 3.2 5.1
1/2”F 23 2.0 2 4FIR2.0ISO2M+... 1.15 2 3.1 YI4M2F AVRC...-4MF
5/8” 27 3.0 2 5IR3.0ISO2M+... 1.73 3.0 4.7 YI5M AVR..-5M

T+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm mm RH h min X Y RH Toolholder
1.5 8 4IR1.5ISO8T+... 0.87 0.2 12.4
1/2” 22 Y4T AVR..-4T
2.0 8 4IR2.0ISO8T+... 1.15 0.2 17.5

43
Thread Turning
Inserts

ISO Metric (con't)


Y
Internal X Y

1/4P Internal X
60°
L L
h
IC
1/8P External
Defined by: R262 (DIN 13) IC
Tolerance class: 6g/6H Mega Line Mega Line

Internal
Insert Size Pitch Ordering Code Dimensions mm Number of Passes
0.07mm-Min. 0.15mm-Max.
IC L mm mm RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
12.0 5MGIR12.0ISO... 6.94 2.65 99 46
16.0 5MGIR16.0ISO... 9.32 3.01 132 62
5/8” MG 27 18.0 5MGIR18.0ISO... 10.49 3.15 10.4 149 69
20.0 5MGIR20.0ISO... 11.63 3.29 165 77
25.0 5MGIR25.0ISO... 14.57 3.65 206 96

Internal Toolholders for ISO Metric

D1
D
A
F
L1 (max)
L

Internal Spare Parts

Insert Ordering Code Dimensions mm Min. Thread Diameter Range


Bore Dia. (Min.-Max.)
L1 Short Long Insert
RH A L D D1 F mm Screw Torx Key
(max) Chip Material Chip Material
NVRC40-5MG12ISO 36 232.5 100 40 39.7 41.5 60.0 (M73-90)x12 (M85-90)x12
5MGIR12.0ISO...
NVRC50-5MG12ISO 46 257.5 125 50 49.7 46.5 70.0 (M83-90)x12 (M83-90)x12
NVRC40-5MG16ISO 36 232.5 100 40 39.7 41.5 59.7 (M77-190)x16 (M89-190)x16
5MGIR16.0ISO... NVRC50-5MG16ISO 46 257.5 125 50 49.7 46.5 69.7 (M87-190)x16 (M101-190)x16
NVRC60-5MG16ISO 57 282.5 150 60 59.7 51.5 79.7 (M97-190)x16 (M113-190)x16
NVRC40-5MG18ISO 36 232.5 100 40 39.7 41.5 65.5 (M85-230)x18 (M91-230)x18
5MGIR18.0ISO... NVRC50-5MG18ISO 46 257.5 125 50 49.7 46.5 69.5 (M89-230)x18 (M103-230)x18
S5MG K6T
NVRC60-5MG18ISO 57 282.5 150 60 59.7 51.5 79.5 (M99-230)x18 (M115-230)x18
NVRC40-5MG20ISO 36 232.5 100 40 39.7 41.5 70.4 (M92-290)x20 (M93-290)x20
5MGIR20.0ISO... NVRC50-5MG20ISO 46 257.5 125 50 49.7 46.5 70.4 (M92-290)x20 (M105-290)x20
NVRC60-5MG20ISO 57 282.5 150 60 59.7 51.5 79.4 (M101-290)x20 (M117-290)x20
NVRC40-5MG25ISO 36 232.5 100 40 39.7 41.5 82.0 (M109-405)x25 (M109-405)x25
5MGIR25.0ISO... NVRC50-5MG25ISO 46 257.5 125 50 49.7 46.5 82.0 (M109-405)x25 (M110-405)x25
NVRC60-5MG25ISO 57 282.5 150 60 59.7 51.5 82.0 (M109-405)x25 (M122-405)x25

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

44
Thread Turning
Inserts
ISO Metric (con't) Mini-V
Internal
F

IC
IC 5.0 L d
1/4P Internal
60°
h h Helix
L F Y F

1/8P External Y
Y Toolholder face
Defined by: R262 (DIN 13)
Tolerance class: 6g/6H T

Mini-V
Min. Thread Insert Pitch Ordering Code Dimensions mm Helix Toolholder
Style
mm RH d T F Y h min Deg.
M8x0.5 0.5 V08TH0.50ISOR... 3.86 0.35 0.29 1
M8.5x0.75 0.75 V08TH0.75ISOR... 4.19 0.5 0.43 1.5
M9x1.0 1.0 V08TH1.0ISOR... 4.29 0.5 0.58 2
V08 6 3.8 .V08-...
M10x1.25 1.25 V08TH1.25ISOR... 4.44 0.8 0.72 2.5
M10x1.5 1.5 V08TH1.5ISOR... 4.58 0.9 0.87 3
M12x1.75 1.75 V08TH1.75ISOR... 4.80 0.9 1.01 3
M14x2.0 V11 2.0 V11TH2.0ISOR... 8 4.2 6.47 1.1 1.15 2.5 .V11-...

45
Thread Turning
Inserts

ISO Metric (con't)


Internal ICIC IC 5.0 LIC 5.0 L

60° 60°
IC 5.0 L
1/4P Internal L IC
L FF F F
60° Standard
Y
Y Y
h Y
L F IC 5.0 L F
IC ICY IC 5.0 L
IC
60°
1/8P External60° Y
Y L LL
L
Defined by:FR262 (DIN 13) F F F FF
Tolerance class: 6g/6H U Style Mini-L
IC
YY
Y
Y Y

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm mm RH LH h min Y F mm Toolholder
0.25 4.0KIR0.25ISO... 4.0KIL0.25ISO... 0.15 0.25 3.3 5.95
0.5 4.0KIR0.5ISO... 4.0KIL0.5ISO... 0.29 0.5 3.4 6.05
4.0 6 0.75 4.0KIR0.75ISO... 4.0KIL0.75ISO... 0.43 0.5 3.5 6.15 .NVR.5-4.0K (LH)
1.0 4.0KIR1.0ISO... 4.0KIL1.0ISO... 0.58 0.7 3.6 6.25
1.25 4.0KIR1.25ISO... 4.0KIL1.25ISO... 0.72 0.6 3.7 6.35
0.5 5.0KIR0.5ISO... 5.0KIL0.5ISO... 0.29 0.5
0.75 5.0KIR0.75ISO... 5.0KIL0.75ISO... 0.43 0.5
1.0 5.0KIR1.0ISO... 5.0KIL1.0ISO... 0.58 0.6
5.0 8 4.7 7.8 .NVRC7-5.0K (LH)
1.25 5.0KIR1.25ISO... 5.0KIL1.25ISO... 0.72 0.7
1.5 5.0KIR1.5ISO... 5.0KIL1.5ISO... 0.87 0.7
1.75 5.0KIR1.75ISO... 5.0KIL1.75ISO... 1.01 0.8
0.5 6.0KIR0.5ISO... 6.0KIL0.5ISO... 0.29 0.6 4.4 9.3
0.75 6.0KIR0.75ISO... 6.0KIL0.75ISO... 0.43 0.6 4.6 9.5
1.0 6.0KIR1.0ISO... 6.0KIL1.0ISO... 0.58 0.7 4.7 9.6
6.0 10 1.25 6.0KIR1.25ISO... 6.0KIL1.25ISO... 0.72 0.9 4.9 9.8 .NVRC1..-6.0K (LH)
1.5 6.0KIR1.5ISO... 6.0KIL1.5ISO... 0.87 1.0 5.0 9.9
1.75 6.0KIR1.75ISO... 6.0KIL1.75ISO... 1.01 1.05 5.2 10.0
2.0 6.0KIR2.0ISO... 6.0KIL2.0ISO... 1.15 1.05 5.3 10.0

Mini-3 U Style
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm mm RH+LH h min Y F mm Toolholder
5.0U 8 2 5.0KUI2.0ISO... 1.23 4.0 5.7 9.0 .NVRC8-5.0KU (LH)

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm mm RH LH h min Y F mm Toolholder
0.35 5LKIR0.35ISO... 5LKIL0.35ISO... 0.20 0.3 3.75 7.3
0.5 5LKIR0.5ISO... 5LKIL0.5ISO... 0.29 0.4 3.75 7.3
0.75 5LKIR0.75ISO... 5LKIL0.75ISO... 0.43 0.6 3.91 7.5
1.0 5LKIR1.0ISO... 5LKIL1.0ISO... 0.58 0.7 4.06 7.7
5.0L .NVRC10.-5LK (LH)
1.25 5LKIR1.25ISO... 5LKIL1.25ISO... 0.72 0.9 4.21 7.8
1.5 5LKIR1.5ISO... 5LKIL1.5ISO... 0.87 1.0 4.35 7.9
1.75 5LKIR1.75ISO... 5LKIL1.75ISO... 1.01 1.05 4.51 8.0
2.0 5LKIR2.0ISO... 5LKIL2.0ISO... 1.15 1.05 4.65 8.0

46
Thread Turning
Inserts
ISO Metric (con't)
D min L
Internal L ref

L
Helix F
L Y
L1 d
1/4P Internal F F
d Y
60° 60° F d

d
L1
h Y
Y
L1 L1
L2 ref
1/8P External

Defined by: R262 (DIN 13)


Tolerance class: 6g/6H
RH-Single Ended RH-Double Ended

Micro - Double Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
Thread d mm mm RH L1 L F Y h min mm Toolholder
M4x0.3 0.3 3.0SIR0.3ISO... 16 50 1.31 0.20 0.17 3.2
M4x0.4 0.4 3.0SIR0.4ISO... 16 50 1.31 0.35 0.22 3.2
M4x0.5 0.5 3.0SIR0.5ISO... 16 50 1.31 0.40 0.29 3.2
M4x0.6 3.0 0.6 3.0SIR0.6ISO... 16 50 1.34 0.60 0.35 3.2 SMC..-3.0
M4.5x0.7 0.7 3.0SIR0.7ISO... 16 50 1.43 0.60 0.40 3.3
M4.5x0.75 0.75 3.0SIR0.75ISO... 16 50 1.45 0.60 0.43 3.3
M5x0.8 0.8 3.0SIR0.8ISO... 16 50 1.46 0.60 0.46 3.3
M5x0.4 0.4 4.0SIR0.4ISO... 16 50 1.65 0.35 0.22 4.0
M5x0.5 0.5 4.0SIR0.5ISO... 16 50 1.65 0.40 0.29 4.0
M5x0.6 0.6 4.0SIR0.6ISO... 16 50 1.68 0.60 0.35 4.0
M5x0.7 4.0 0.7 4.0SIR0.7ISO... 16 50 1.77 0.60 0.40 4.1 SMC..-4.0
M5.5x0.75 0.75 4.0SIR0.75ISO... 16 50 1.81 0.60 0.43 4.2
M5.5x0.8 0.8 4.0SIR0.8ISO... 16 50 1.80 0.60 0.46 4.2
M6x1 1.0 4.0SIR1.0ISO... 16 50 1.96 0.90 0.58 4.3
M6x0.5 0.5 6.0SIR0.5ISO... 16 50 1.90 0.60 0.29 5.4
M6.5x0.75 0.75 6.0SIR0.75ISO... 16 50 2.06 0.60 0.43 5.6
M7x1 6.0 1.0 6.0SIR1.0ISO... 16 50 2.21 0.70 0.58 5.7 SMC..-6.0
M8x1.25 1.25 6.0SIR1.25ISO... 16 50 2.36 0.90 0.72 5.9
M10.5x1.5 1.5 6.0SIR1.5ISO... 16 50 2.50 1.00 0.87 6.0
Left handed tool supplied by request (Example: 3.0SIL0.3ISO...)

Micro - Single Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
Thread d mm mm RH/LH Helix ° L1 F Y h min L2 ref* L ref D mm Toolholder
M3-M5x0.5 0.5 M425TH0.50ISOL08R... 3 7.6 1.95 0.4 0.58 2.46
13.0 29.8
M4x0.7 0.7 M432TH0.70ISOL10R... 3.6 10.2 1.95 0.6 0.29 3.24
M4x0.5 0.5 MS429TH0.50ISOL16R/L... 0.9 0.4 0.29 3.4
M5x0.5 0.5 MS439TH0.50ISOL16R/L... 1.9 0.4 0.29 4.4
4.0 MH...-4.0
M4x0.7 0.7 MS429TH0.70ISOL16R/L... 0.9 0.6 0.41 3.2
18.4 35.4
M4.5-M6x0.75 0.75 M429TH0.75ISOL16R... 1.9 0.6 0.44 3.1
M5x0.8 0.8 MS429TH0.80ISOL16R/L... 0.9 0.6 0.46 4.0
M6x1.0 1.0 MS439TH1.00ISOL16R/L... 1.9 0.7 0.58 4.8
M5.5x0.5 0.5 M542TH0.50ISOL16R/L... 3.5 1.7 0.4 0.29 4.9
16
M5.5x0.75 5.0 0.75 M542TH0.75ISOL16R/L... 1.7 0.6 0.43 18.35 41.2 4.6 MH...-5.0
M7x1.0 1.0 M549TH1.00ISOL16R/L... 2.4 0.7 0.58 5.8
M6x0.5 0.5 M649TH0.50ISOL16R/L... 1.9 0.4 0.29 5.4
M6.5x0.75 0.75 M649TH0.75ISOL16R/L... 1.9 0.6 0.43 5.6
M7.5x1.0 6.0 1.0 M659TH1.00ISOL16R/L... 2.9 0.7 0.58 18.5 42.2 6.3 MH...-6.0
M8x1.25 1.25 M659TH1.25ISOL16R/L... 2.9 0.9 0.72 6.5
M10x1.5 1.5 M659TH1.50ISOL16R/L... 3 2.9 1.0 0.87 8.3
* L2 Ref: Repeatability within +/-0.02.

47
Thread Turning
Inserts

American UN - UNC, UNF, UNEF, UNS

External
Y
X

1/4P Internal
60°
L
h
IC
1/8P External

Defined by: ANSI B1.1:74 Standard


Tolerance class: 2A/2B

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
72 2ER72UN... 2EL72UN... 0.22 0.8 0.4
64 2ER64UN... 2EL64UN... 0.24 0.8 0.4
56 2ER56UN... 2EL56UN... 0.28 0.7 0.4
48 2ER48UN... 2EL48UN... 0.32 0.6 0.6
44 2ER44UN... 2EL44UN... 0.35 0.6 0.6
40 2ER40UN... 2EL40UN... 0.39 0.6 0.6
36 2ER36UN... 2EL36UN... 0.43 0.6 0.6
1/4” 11 32 2ER32UN... 2EL32UN... 0.49 0.6 0.6 - - NL ..-2 (LH)
28 2ER28UN... 2EL28UN... 0.56 0.6 0.7
27 2ER27UN... 2EL27UN... 0.58 0.7 0.8
24 2ER24UN... 2EL24UN... 0.65 0.7 0.8
20 2ER20UN... 2EL20UN... 0.78 0.8 0.9
18 2ER18UN... 2EL18UN... 0.87 0.8 1.0
16 2ER16UN... 2EL16UN... 0.97 0.9 1.1
14 2ER14UN... 2EL14UN... 1.11 0.9 1.1
80 3ER80UN... 3EL80UN... 0.18 0.8 0.3
72 3ER72UN... 3EL72UN... 0.22 0.8 0.4
64 3ER64UN... 3EL64UN... 0.24 0.8 0.4
56 3ER56UN... 3EL56UN... 0.28 0.7 0.4
48 3ER48UN... 3EL48UN... 0.32 0.6 0.6
44 3ER44UN... 3EL44UN... 0.35 0.6 0.6
40 3ER40UN... 3EL40UN... 0.39 0.6 0.6
36 3ER36UN... 3EL36UN... 0.43 0.6 0.6
32 3ER32UN... 3EL32UN... 0.49 0.6 0.6
28 3ER28UN... 3EL28UN... 0.56 0.6 0.7
27 3ER27UN... 3EL27UN... 0.58 0.7 0.8
26 3ER26UN... 3EL26UN... 0.59 0.7 0.8
3/8” 16 YE3 YI3 AL..-3 (LH)
24 3ER24UN... 3EL24UN... 0.65 0.7 0.8
20 3ER20UN... 3EL20UN... 0.78 0.8 0.9
18 3ER18UN... 3EL18UN... 0.87 0.8 1.0
16 3ER16UN... 3EL16UN... 0.97 0.9 1.1
14 3ER14UN... 3EL14UN... 1.11 1.0 1.2
13 3ER13UN... 3EL13UN... 1.20 1.0 1.3
12 3ER12UN... 3EL12UN... 1.30 1.1 1.4
11.5 3ER11.5UN... 3EL11.5UN... 1.35 1.1 1.5
11 3ER11UN... 3EL11UN... 1.42 1.1 1.5
10 3ER10UN... 3EL10UN... 1.56 1.1 1.5
9 3ER9UN... 3EL9UN... 1.73 1.2 1.7
8 3ER8UN... 3EL8UN... 1.95 1.2 1.6

48
Thread Turning
Inserts
American UN - UNC, UNF, UNEF, UNS (con't)
External Y Y Y Y
X X X Y
X

1/4P Internal X
60° L
L L L L
h
IC IC IC
IC IC
1/8P External
SCB
Defined by: ANSI B1.1:74 V6 Standard F-Line U Style
Sintered
Tolerance class: 2A/2B Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
36 3JER36UN... 0.43 1.2 0.5
32 3JER32UN... 0.49 1.2 0.5
28 3JER28UN... 0.56 0.7 0.8
24 3JER24UN... 0.65 0.7 0.8
20 3JER20UN... 0.78 0.7 0.8
18 3JER18UN... 0.87 0.7 0.8
3/8” 16 16 3JER16UN... 0.97 0.8 0.8 YE3 - AL..-3
SCB
14 3JER14UN... 1.11 1.2 1.5
13 3JER13UN... 1.20 1.2 1.5
SCB
12 3JER12UN... 1.30 1.3 1.5
10 3JER10UN... 1.56 1.2 1.5
9 3JER9UN... 1.73 1.2 1.5
8 3JER8UN... 1.95 1.3 1.5
32 3ER32UN-6C... 0.49 2.0 1.9
28 3ER28UN-6C... 0.56 2.0 2.0
24 3ER24UN-6C... 0.65 1.9 2.0
20 3ER20UN-6C... 0.78 1.8 2.1
3/8” 16 18 3ER18UN-6C... 0.87 1.9 2.3 YE3-6C - AL..-3
V6
16 3ER16UN-6C... 0.97 1.8 2.4
14 3ER14UN-6C... 1.11 1.8 2.7
13 3ER13UN-6C... 1.20 1.9 2.9
12 3ER12UN-6C... 1.30 1.9 2.3
7 4ER7UN... 4EL7UN... 2.22 1.6 2.3
1/2” 22 6 4ER6UN... 4EL6UN... 2.60 1.6 2.3 YE4 YI4 AL..-4 (LH)
5 4ER5UN... 4EL5UN... 3.12 1.7 2.5
7 4FER7UN... 2.22 1.6 2.3
1/2”F 23 6 4FER6UN... 2.60 1.6 2.3 YE4F AL...-4F
5 4FER5UN... 3.12 1.7 2.5
4.5 5ER4.5UN... 5EL4.5UN... 3.46 1.9 2.7
5/8” 27 YE5 YI5 AL..-5 (LH)
4 5ER4UN... 5EL4UN... 3.89 2.1 3.0

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4.5 4UE4.5UN... 3.46 2.0 11.0
1/2”U 22 YE4U YI4U AL..-4U (LH)
4 4UE4UN... 3.89 2.0 11.0
5/8”U 27 3 5UE3UN... 5.19 2.5 13.7 YE5U YI5U AL..-5U (LH)

49
Thread Turning
Inserts

American UN - UNC, UNF, UNEF, UNS (con't)

External
X L

1/4P Internal IC
60°

Y
h
T
1/8P External

Defined by: ANSI B1.1:74 V Style / Slim Throat


Tolerance class: 2A/2B

Slim Throat
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
20 2VER20UN... 2VEL20UN... 0.78 0.69 2.3 3.2
18 2VER18UN... 2VEL18UN... 0.87 0.69 2.2 3.2
1/4”V 11 16 2VER16UN... 2VEL16UN... 0.97 0.69 2.2 3.2 NL..-2V (LH)
14 2VER14UN... 2VEL14UN... 1.11 0.69 2.0 3.2
12 2VER12UN... 2VEL12UN... 1.30 0.69 1.8 3.2
32 3VER32UN... 3VEL32UN... 0.48 1.1 3.0 3.6
28 3VER28UN... 3VEL28UN... 0.56 1.1 3.0 3.6
24 3VER24UN... 3VEL24UN... 0.65 1.1 2.9 3.6
20 3VER20UN... 3VEL20UN... 0.78 1.1 2.7 3.6
18 3VER18UN... 3VEL18UN... 0.87 1.1 2.6 3.6
3/8”V 16 NL..-3V (LH)
16 3VER16UN... 3VEL16UN... 0.97 1.1 2.55 3.6
14 3VER14UN... 3VEL14UN... 1.11 1.1 2.4 3.6
12 3VER12UN... 3VEL12UN... 1.30 1.1 2.2 3.6
10 3VER10UN... 3VEL10UN... 1.56 1.1 2.1 3.6
8 3VER8UN... 3VEL8UN... 1.95 1.1 2.0 3.6
1/2”V 22 7 4VER7UN... 4VEL7UN... 2.22 1.1 2.5 4.8 NL..-4V (LH)

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VER4UN... 5VEL4UN... 3.89 1.0 3.3 6 NL..-5V-6 (LH)
5/8”V 27
3 5VER3UN... 5VEL3UN... 5.19 1.0 4.3 8 NL..-5V-8 (LH)

50
Thread Turning
Inserts
American UN - UNC, UNF, UNEF, UNS (con't)
External Y Y Y RS/LS Varied Yrange of threading standards for
X machining between shoulders and close to spindle.
X X X Y
L ref
1/4P Internal X
60° L
L L L L
h R
IC IC IC W RS
IC IC
1/8P External Y
Defined by: ANSI B1.1:74 Y
Tolerance class: 2A/2B W LS
R

Pocket Ordering Code Dimensions mm No. of Min. Thread Toolholder


Size Passes Helix Diameter
RH W ref Pitch TPI h min Y L ref Deg Monoblock
VGD3.0UN32RH-RS/LS... 32 0.49 0.66 5-8 5/32”-32 UNC
VGD3.0UN28RH-RS/LS... 28 0.56 0.71 5-9 3/16”-28 UNC
VGD3.0UN24RH-RS/LS... 24 0.65 0.77 5-9 7/32”-24 UNC
VGD3.0UN20RH-RS/LS... 20 0.78 0.86 6 - 10 1/4”-20 UNC
3 3.00 21.9 2.5° VGE...-3T...
VGD3.0UN18RH-RS/LS... 18 0.87 0.93 7 - 12 5/16”-18 UNC
VGD3.0UN16RH-RS/LS... 16 0.97 1.10 7 - 12 3/8”-16 UNC
VGD3.0UN14RH-RS/LS... 14 1.11 1.09 8 - 14 7/16”-14 UNC
VGD3.0UN12RH-RS/LS... 12 1.30 1.30 8 - 14 9/16”-14 UNC
LH Helix threads available upon request.

51
Thread Turning
Inserts

American UN - UNC, UNF, UNEF, UNS (con't)

External Y
Y
X
X
1/4P Internal
60° L
L

h IC
IC
1/8P External

Defined by: ANSI B1.1:74 M+ Style F-Line M+


Tolerance class: 2A/2B

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
20 3 3ER20UN3M+... 0.78 2.2 3.3
18 2 3ER18UN2M+... 0.87 1.5 2.2
18 3 3ER18UN3M+... 0.87 2.3 3.6
3/8” 16 YE3M AL..-3
16 2 3ER16UN2M+... 0.97 1.7 2.5
14 2 3ER14UN2M+... 1.11 1.9 2.8
12 2 3ER12UN2M+... 1.30 2.2 3.3
16 3 4ER16UN3M+... 0.97 2.6 4.1
14 2 4ER14UN2M+... 1.11 1.9 2.8
12 2 4ER12UN2M+... 1.30 2.2 3.3
1/2” 22 YE4M AL..-4
12 3 4ER12UN3M+... 1.30 3.4 5.4
11 2 4ER11UN2M+... 1.42 2.3 3.6
10 2 4ER10UN2M+... 1.56 2.5 3.9
16 3 4FER16UN3M+... 0.97 2.6 4.1
YE4M3F
12 3 4FER12UN3M+... 1.30 3.4 5.4
1/2”F 23 AL...-4MF
12 2 4FER12UN2M+... 1.30 2.2 3.3
YE4M2F
10 2 4FER10UN2M+... 1.56 2.5 3.9
5/8” 27 8 2 5ER8UN2M+... 1.95 3.1 4.9 YE5M AL..-5M

52
Thread Turning
Inserts
American UN - UNC, UNF, UNEF, UNS (con't)

Internal
Y Y
X X

1/4P Internal
60°
L L
h
IC IC
1/8P External
SCB
Standard
Defined by: ANSI B1.1:74 Sintered
Tolerance class: 2A/2B Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
72 2IR72UN... 2IL72UN... 0.20 0.8 0.3
64 2IR64UN... 2IL64UN... 0.23 0.8 0.4
56 2IR56UN... 2IL56UN... 0.26 0.7 0.4
48 2IR48UN... 2IL48UN... 0.31 0.6 0.6
44 2IR44UN... 2IL44UN... 0.33 0.6 0.6
40 2IR40UN... 2IL40UN... 0.37 0.6 0.6
36 2IR36UN... 2IL36UN... 0.41 0.6 0.6
32 2IR32UN... 2IL32UN... 0.46 0.6 0.6
1/4” 11 28 2IR28UN... 2IL28UN... 0.52 0.6 0.7 - - NVR..-2 (LH)
27 2IR27UN... 2IL27UN... 0.54 0.7 0.8
24 2IR24UN... 2IL24UN... 0.61 0.7 0.8
20 2IR20UN... 2IL20UN... 0.73 0.8 0.9
18 2IR18UN... 2IL18UN... 0.81 0.8 1.0
16 2IR16UN... 2IL16UN... 0.92 0.9 1.1
14 2IR14UN... 2IL14UN... 1.05 0.9 1.1
12 2IR12UN... 2IL12UN... 1.22 0.8 1.1
11 2IR11UN... 2IL11UN... 1.33 0.8 1.1
36 2JIR36UN... 0.41 1.1 0.5
32 2JIR32UN... 0.46 1.2 0.5
28 2JIR28UN... 0.52 0.6 0.8
1/4” 11 24 2JIR24UN... 0.61 0.7 0.8 - - NVR..-2
SCB
20 2JIR20UN... 0.73 0.6 0.8
SCB 18 2JIR18UN... 0.81 0.6 0.8
16 2JIR16UN... 0.97 0.7 0.8
72 3IR72UN... 3IL72UN... 0.20 0.8 0.3
64 3IR64UN... 3IL64UN... 0.23 0.8 0.4
56 3IR56UN... 3IL56UN... 0.26 0.7 0.4
48 3IR48UN... 3IL48UN... 0.31 0.6 0.6
44 3IR44UN... 3IL44UN... 0.33 0.6 0.6
3/8” 16 40 3IR40UN... 3IL40UN... 0.37 0.6 0.6 YI3 YE3 AVR..-3 (LH)
36 3IR36UN... 3IL36UN... 0.41 0.6 0.6
32 3IR32UN... 3IL32UN... 0.51 0.6 0.6
28 3IR28UN... 3IL28UN... 0.52 0.6 0.7
27 3IR27UN... 3IL27UN... 0.54 0.7 0.8
26 3IR26UN... 3IL26UN... 0.56 0.7 0.75

53
Thread Turning
Inserts

American UN - UNC, UNF, UNEF, UNS (con't)

Internal
Y Y
X X

1/4P Internal
60°
L L
h
IC IC
1/8P External
SCB
Defined by: ANSI B1.1:74 Standard Sintered
Tolerance class: 2A/2B Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
24 3IR24UN... 3IL24UN... 0.61 0.7 0.8
20 3IR20UN... 3IL20UN... 0.73 0.8 0.9
18 3IR18UN... 3IL18UN... 0.81 0.8 1.0
16 3IR16UN... 3IL16UN... 0.92 0.9 1.1
14 3IR14UN... 3IL14UN... 1.05 0.9 1.2
13 3IR13UN... 3IL13UN... 1.13 1.0 1.3
3/8” 16 YI3 YE3 AVR..-3 (LH)
12 3IR12UN... 3IL12UN... 1.22 1.1 1.4
11.5 3IR11.5UN... 3IL11.5UN... 1.28 1.1 1.5
11 3IR11UN... 3IL11UN... 1.33 1.1 1.5
10 3IR10UN... 3IL10UN... 1.47 1.1 1.5
9 3IR9UN... 3IL9UN... 1.63 1.2 1.7
8 3IR8UN... 3IL8UN... 1.83 1.1 1.5
28 3JIR28UN... 0.52 0.6 0.8
24 3JIR24UN... 0.61 0.7 0.8
20 3JIR20UN... 0.73 0.6 0.8
18 3JIR18UN... 0.81 0.6 0.8
16 3JIR16UN... 0.92 0.7 0.8
3/8” 16 14 3JIR14UN... 1.05 1.1 1.5 YI3 - AVR..-3
SCB
13 3JIR13UN... 1.13 1.1 1.5
SCB 12 3JIR12UN... 1.22 1.1 1.5
10 3JIR10UN... 1.47 1.1 1.5
9 3JIR9UN... 1.63 1.0 1.5
8 3JIR8UN... 1.83 1.1 1.5

54
Thread Turning
Inserts
American UN - UNC, UNF, UNEF, UNS (con't)
Internal Y
Y Y
X
X X

1/4P Internal
60°
L L L

h
IC IC IC
1/8P External
Defined by: ANSI B1.1:74 V6 Standard & F-Line
Tolerance class: 2A/2B D-Line

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
32 3IR32UN-6C... 0.51 2.0 1.8
28 3IR28UN-6C... 0.52 1.9 1.9
24 3IR24UN-6C... 0.61 1.9 1.9
20 3IR20UN-6C... 0.73 1.8 2.1
3/8” 16 18 3IR18UN-6C... 0.81 1.7 2.1 YI3-6C - AVR..-3
V6 NVRC..-3 206/...
16 3IR16UN-6C... 0.92 1.6 2.2
14 3IR14UN-6C... 1.05 1.7 2.5
13 3IR13UN-6C... 1.13 1.8 2.7
12 3IR12UN-6C... 1.22 1.6 2.5
7 4IR7UN... 4IL7UN... 2.09 1.6 2.3
1/2” 22 6 4IR6UN... 4IL6UN... 2.44 1.6 2.3 YI4 YE4 AVR..-4 (LH)
5 4IR5UN... 4IL5UN... 2.93 1.6 2.3
7 4FIR7UN... 2.09 1.6 2.3
1/2”F 23 6 4FIR6UN... 2.44 1.6 2.3 YI4F AVRC...-4F
5 4FIR5UN... 2.93 1.6 2.3
4.5 5IR4.5UN... 5IL4.5UN... 3.26 1.7 2.4
5/8” 27 YI5 YE5 AVR..-5 (LH)
4 5IR4UN... 5IL4UN... 3.67 1.8 2.7

D-Line Deep Rake D-Line


Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
24 2DIR24UN... 0.61 0.7 0.8
1/4" 11 20 2DIR20UN... 0.73 0.8 0.9 - NVR..-2
18 2DIR18UN... 0.81 0.8 1.0
20 3DIR20UN... 0.73 0.8 0.9
16 3DIR16UN... 0.92 0.9 1.1
3/8" 16 14 3DIR14UN... 1.05 0.9 1.2 YI3 AVR..-3
12 3DIR12UN... 1.22 1.1 1.4
8 3DIR8UN... 1.83 1.1 1.5

55
Thread Turning
Inserts

American UNC (con't)


Internal
Y
X Y

1/4P Internal X
60° L
L
h
IC IC
1/8P External
Defined by: ANSI B1.1:74
Tolerance class: 2A/2B Coarse Pitch U Style Coarse Pitch

Coarse Pitch RH
Thread Insert Size Ordering Code Dimensions mm Min Bore Dia.
IC L mm RH h min X Y Toolholder RH mm
1/2”x13UN 6.0 10 6.0KIR13UN158/001... 1.13 0.8 0.9 BNVRC10S-6.0K 10.6
9/16”x12UN 1/4” 2IR12UN158/002... 1.22 0.9 1.0 NVRC10-2-156/001 12.0
11
5/8”x11UN 1/4”U 2UIR11UN158/003... 1.33 1.2 5.5 NVRC11-2U-156/002 13.4
3/4”x10UN 3IR10UN... 1.47 1.1 1.5 NVRC13-3-156/016 16.3
7/8”x9UN 3/8” 16 3IR9UN... 1.63 1.2 1.7 NVRC13-3-156/016 19.2
1”x8UN 3IR8UN... 1.83 1.1 1.5 NVRC16-3 22.0
1 1/8”x7UN 4IR7UN... 2.09 1.6 2.3 NVRC20-4 24.6
1 1/4”x7UN 1/2” 22 4IR7UN... 2.09 1.6 2.3 NVRC20-4 27.8
1 3/8”x6UN 4IR6UN... 2.44 1.6 2.3 NVRC20-4 30.3

Coarse Pitch LH
Thread Insert Size Ordering Code Dimensions mm Min Bore Dia.
IC L mm LH h min X Y Toolholder LH mm
1/2”x13UN 6.0 10 6.0KIL13UN158/016... 1.13 0.8 0.9 BNVRC10S-6.0KLH 10.6
9/16”x12UN 1/4” 2IL12UN158/017... 1.22 0.9 1.0 NVRC10-2LH-156/036 12.0
11
5/8”x11UN 1/4”U 2UIR11UN158/003... 1.33 1.2 5.5 NVRC11-2ULH-156/035 13.4
3/4”x10UN 3IL10UN... 1.47 1.1 1.5 NVRC13-3LH-156/026 16.3
7/8”x9UN 3/8” 16 3IL9UN... 1.63 1.2 1.7 NVRC13-3LH-156/026 19.2
1”x8UN 3IL8UN... 1.83 1.1 1.5 NVRC16-3LH 22.0
1 1/8”x7UN 4IL7UN... 2.09 1.6 2.3 NVRC20-4LH 24.6
1 1/4”x7UN 1/2” 22 4IL7UN... 2.09 1.6 2.3 NVRC20-4LH 27.8
1 3/8”x6UN 4IL6UN... 2.44 1.6 2.3 NVRC20-4LH 30.3

U Type RH inserts can be used for both LH and RH applications.

56
Thread Turning
Inserts
American UN - UNC, UNF, UNEF, UNS (con't)

Internal Y Y
Y X
L X
X
X
1/4P Internal L IC
60° L L

h Y IC
IC IC
T
1/8P External

Defined by: ANSI B1.1:74 U Style V Style M+ Style F-Line M+


Tolerance class: 2A/2B

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4.5 4UI4.5UN... 3.26 2.4 11.0
1/2”U 22 YI4U YE4U AVR..-4U (LH)
4 4UI4UN... 3.67 2.4 11.0
5/8”U 27 3 5UI3UN... 4.89 2.7 13.7 YI5U YE5U AVR..-5U (LH)

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VIR4UN... 5VIL4UN... 3.67 1.0 3.3 6
5/8”V 27 NVR..-5V (LH)
3 5VIR3UN... 5VIL3UN... 4.89 1.0 4.3 8

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
12 2 3IR12UN2M+... 1.22 2.2 3.3
3/8” 16 14 2 3IR14UN2M+... 1.05 1.9 2.8 YI3M AVR..-3
16 2 3IR16UN2M+... 0.92 1.7 2.5
16 3 4IR16UN3M+... 0.92 2.6 4.1
14 2 4IR14UN2M+... 1.05 1.9 2.8
1/2” 22 YI4M AVR..-4
12 2 4IR12UN2M+... 1.22 2.2 3.3
12 3 4IR12UN3M+... 1.22 3.4 5.4
1/2”F 23 12 2 4FIR12UN2M+... 1.22 2.2 3.3 YI4M2F AVRC...-4MF
5/8” 27 8 2 5IR8UN2M+... 1.83 3.1 4.9 YI5M AVR..-5M

57
Thread Turning
Inserts

American UN - UNC, UNF, UNEF, UNS (con't) Mini-V


Internal Y Y
Y F X
L X
X
X d
1/4P Internal L IC
60° L L
h Helix
h Y YIC
IC IC
T
1/8P External
Toolholder face
Defined by: ANSI B1.1:74
Tolerance class: 2A/2B T

Mini-V
Min. Thread Insert Pitch Ordering Code Dimensions mm Helix Toolholder
Style
TPI RH d T F Y h min Deg.
3/8”-32UNEF 32 V08TH32UNR... 4.21 0.5 0.46 1.5
3/8”-28UN 28 V08TH28UNR... 4.28 0.5 0.52 2
3/8”-24UNF 24 V08TH24UNR... 4.32 0.65 0.61 2
3/8”-20UN V08 20 V08TH20UNR... 6 3.8 4.45 0.8 0.73 2.5 .V08-...
3/8”-18UNS 18 V08TH18UNR... 4.53 0.85 0.81 2.5
3/8”-16UNC 16 V08TH16UNR... 4.33 0.95 0.92 2.5
7/16”-14UNC 14 V08TH14UNR... 4.78 1.1 1.05 3
9/16”-12UNC V11 12 V11TH12UNR... 8 4.2 6.44 1.24 1.22 2.5 .V11-...

58
Thread Turning
Inserts
American UN - UNC, UNF, UNEF, UNS (con't)

Internal ICIC IC 5.0 LIC 5.0 L

60° 60°

ICL L FF IC 5.0 L F F
1/4P Internal
60° Standard Y
Y Y
Y
L F F
h Y
IC

1/8P External Y
F Y L
L F
Defined by: ANSI B1.1:74
Tolerance class: 2A/2B U Style
Y IC

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH LH h min Y F mm Toolholder
32 4.0KIR32UN... 4.0KIL32UN... 0.46 0.5 3.50 6.15
28 4.0KIR28UN... 4.0KIL28UN... 0.52 0.6 3.50 6.15
4.0 6 24 4.0KIR24UN... 4.0KIL24UN... 0.61 0.6 3.60 6.25 .NVRC.5-4.0K (LH)
20 4.0KIR20UN... 4.0KIL20UN... 0.73 0.6 3.70 6.35
18 4.0KIR18UN... 4.0KIL18UN... 0.81 0.7 3.70 6.35
32 5.0KIR32UN... 5.0KIL32UN... 0.46 0.5
28 5.0KIR28UN... 5.0KIL28UN... 0.52 0.6
24 5.0KIR24UN... 5.0KIL24UN... 0.61 0.6
5.0 8 20 5.0KIR20UN... 5.0KIL20UN... 0.73 0.7 4.7 7.8 .NVRC7-5.0K (LH)
18 5.0KIR18UN... 5.0KIL18UN... 0.81 0.7
16 5.0KIR16UN... 5.0KIL16UN... 0.92 0.7
14 5.0KIR14UN... 5.0KIL14UN... 1.05 0.8
40 6.0KIR40UN... 6.0KIL40UN... 0.37 0.6 4.50 9.5
32 6.0KIR32UN... 6.0KIL32UN... 0.46 0.6 4.60 9.5
28 6.0KIR28UN... 6.0KIL28UN... 0.52 0.65 4.70 9.6
24 6.0KIR24UN... 6.0KIL24UN... 0.61 0.75 4.80 9.7
6.0 10 .NVRC1..-6.0K (LH)
20 6.0KIR20UN... 6.0KIL20UN... 0.73 0.9 4.90 9.8
18 6.0KIR18UN... 6.0KIL18UN... 0.81 1.0 5.00 9.9
16 6.0KIR16UN... 6.0KIL16UN... 0.92 1.05 5.10 10.0
14 6.0KIR14UN... 6.0KIL14UN... 1.05 1.05 5.20 10.0

Mini-3 U Style
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH+LH h min Y F mm Toolholder
13 5.0KUI13UN... 1.20 5.6
5.0U 8 12 5.0KUI12UN... 1.30 4.0 5.7 9.0 .NVRC8-5.0KU (LH)
11 5.0KUI11UN... 1.42 5.7

59
Thread Turning
Inserts

American UN - UNC, UNF, UNEF, UNS (con't)


Internal

IC ICL5.0 L
IC 5.0
1/4P IC IC IC 5.0 L
Internal
60° 60°
60°

L L L FF F FF F
h
Mini-L
YY
1/8P External Y Y Y
Y
Defined by: ANSI B1.1:74
Tolerance class: 2A/2B

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm TPI RH LH h min Y F mm Toolholder
40 5LKIR40UN... 5LKIL40UN... 0.37 0.6 3.80 7.6
32 5LKIR32UN... 5LKIL32UN... 0.46 0.6 3.92 7.6
28 5LKIR28UN... 5LKIL28UN... 0.52 0.65 3.99 7.6
24 5LKIR24UN... 5LKIL24UN... 0.61 0.75 4.09 7.6
5.0L .NVRC10.-5LK (LH)
20 5LKIR20UN... 5LKIL20UN... 0.73 0.9 4.21 7.7
18 5LKIR18UN... 5LKIL18UN... 0.81 1.0 4.30 7.8
16 5LKIR16UN... 5LKIL16UN... 0.92 1.05 4.41 7.8
14 5LKIR14UN... 5LKIL14UN... 1.05 1.05 4.54 7.9

60
Thread Turning
Inserts
American UN - UNC, UNF, UNEF, UNS (con't)
D min
Internal L ref L

L
Helix F
L Y
F L1 d
1/4P Internal d F
F Y
60° 60° d

d
Y L1
Y
h L1
L1
L2 ref
1/8P External
Defined by: ANSI B1.1:74
Tolerance class: 2A/2B
RH-Single Ended RH-Double Ended

Micro - Double Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
Thread d mm mm RH L1 L F Y h min mm Toolholder
10-40UNS 40 3.0SIR40UN... 16 50 1.35 0.60 0.37 3.2
8-36UNF 3.0 36 3.0SIR36UN... 16 50 1.46 0.60 0.41 3.2 SMC..-3.0
8-32UNF 32 3.0SIR32UN... 16 50 1.40 0.60 0.46 3.3
10-40UNS 40 4.0SIR40UN... 16 50 1.65 0.60 0.37 4.0
10-36UNS 36 4.0SIR36UN... 16 50 1.70 0.60 0.41 4.1
12-32UNEF 32 4.0SIR32UN... 16 50 1.76 0.60 0.46 4.1
12-28UNF 4.0 28 4.0SIR28UN... 16 50 1.83 0.65 0.52 4.2 SMC..-4.0
1/4”-27UNS 27 4.0SIR27UN... 16 50 1.85 0.75 0.54 4.2
12-24UNC 24 4.0SIR24UN... 16 50 1.93 0.75 0.61 4.3
1/4”-20UNC 20 4.0SIR20UN... 16 50 2.03 0.76 0.73 4.3
1/4”-32UNEF 32 6.0SIR32UN... 16 50 2.01 0.60 0.46 5.5
5/16”-28UN 28 6.0SIR28UN... 16 50 2.08 0.65 0.52 5.6
5/16”-27UNS 27 6.0SIR27UN... 16 50 2.10 0.75 0.54 5.6
5/16”-24UNF 6.0 24 6.0SIR24UN... 16 50 2.18 0.75 0.61 5.7 SMC..-6.0
5/16”-20UN 20 6.0SIR20UN... 16 50 2.30 0.90 0.73 5.8
5/16”-18UNC 18 6.0SIR18UN... 16 50 2.39 1.00 0.81 5.9
3/8”-16UNC 16 6.0SIR16UN... 16 50 2.50 1.05 0.92 6.0
Left handed tool supplied by request (Example: 6.0SIL16UN...).

Micro - Single Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
Thread d mm TPI RH/LH Helix ° L1 F Y h min L2 ref* L ref D mm Toolholder
No.8-32UNC 32 MS429TH32UNL16R/L... 0.92 0.60 0.46 3.3
4.0 18.4 35.4 MH...-4.0
No.10-28UNS 28 MS429TH28UNL16R/L... 0.92 0.65 0.52 3.6
1/4”-27UNS 27 M549TH27UNL16R/L... 2.4 0.75 0.54 5.3
1/4”-24UNS 5.0 24 M542TH24UNL16R/L... 3.5 16 1.7 0.75 0.61 18.35 41.2 5.1 MH...-5.0
1/4”-20UNC 20 M542TH20UNL16R/L... 1.7 0.90 0.73 4.6
5/16”-18UNC 18 M659TH18UNL16R/L... 2.9 1.05 0.81 6.3
6.0 18.5 42.2 MH...-6.0
3/8”-16UNC 16 M659TH16UNL16R/L... 2.9 1.00 0.92 7.7
* L2 Ref: Repeatability within +/-0.02.

61
Thread Turning
Inserts

Whitworth - BSW, BSP, BSF, BSB

External
Y
X

R 0.137P Internal
55°
L
h
R 0.137P IC
External
Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Standard
Tolerance class: Medium class A

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
72 2ER72W... 2EL72W... 0.23 0.7 0.4
60 2ER60W... 2EL60W... 0.27 0.7 0.4
56 2ER56W... 2EL56W... 0.29 0.7 0.4
48 2ER48W... 2EL48W... 0.34 0.6 0.6
40 2ER40W... 2EL40W... 0.41 0.6 0.6
36 2ER36W... 2EL36W... 0.45 0.6 0.6
32 2ER32W... 2EL32W... 0.51 0.6 0.6
28 2ER28W... 2EL28W... 0.58 0.6 0.7
1/4” 11 - - NL ..-2 (LH)
26 2ER26W... 2EL26W... 0.63 0.7 0.8
24 2ER24W... 2EL24W... 0.68 0.7 0.8
22 2ER22W... 2EL22W... 0.74 0.8 0.9
20 2ER20W... 2EL20W... 0.81 0.8 0.9
19 2ER19W... 2EL19W... 0.86 0.8 1.0
18 2ER18W... 2EL18W... 0.90 0.8 1.0
16 2ER16W... 2EL16W... 1.02 0.9 1.1
14 2ER14W... 2EL14W... 1.16 1.0 1.2
72 3ER72W... 3EL72W... 0.23 0.7 0.4
60 3ER60W... 3EL60W... 0.27 0.7 0.4
56 3ER56W... 3EL56W... 0.29 0.7 0.4
48 3ER48W... 3EL48W... 0.34 0.6 0.6
40 3ER40W... 3EL40W... 0.41 0.6 0.6
36 3ER36W... 3EL36W... 0.45 0.6 0.6
32 3ER32W... 3EL32W... 0.51 0.6 0.6
30 3ER30W... 3EL30W... 0.55 0.6 0.7
28 3ER28W... 3EL28W... 0.58 0.6 0.7
26 3ER26W... 3EL26W... 0.63 0.7 0.8
24 3ER24W... 3EL24W... 0.68 0.7 0.8
3/8” 16 YE3 YI3 AL..-3 (LH)
22 3ER22W... 3EL22W... 0.74 0.8 0.9
20 3ER20W... 3EL20W... 0.81 0.8 0.9
19 3ER19W... 3EL19W... 0.86 0.8 1.0
18 3ER18W... 3EL18W... 0.90 0.8 1.0
16 3ER16W... 3EL16W... 1.02 0.9 1.1
14 3ER14W... 3EL14W... 1.16 1.0 1.2
12 3ER12W... 3EL12W... 1.36 1.1 1.4
11 3ER11W... 3EL11W... 1.48 1.1 1.5
10 3ER10W... 3EL10W... 1.63 1.1 1.5
9 3ER9W... 3EL9W... 1.81 1.2 1.7
8 3ER8W... 3EL8W... 2.03 1.2 1.5

62
Thread Turning
Inserts
Whitworth - BSW, BSP, BSF, BSB (con't)

External Y Y Y Y
X X X Y
X
X
R 0.137P Internal L
55° L L L L

h IC IC IC IC IC
R 0.137P
External
SCB V6 Standard F-Line U Style
Defined by: B.S.84:1956,
DIN 259, ISO228/1:1982 Sintered
Tolerance class: Medium class A Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
36 3JER36W... 0.45 1.2 0.5
32 3JER32W... 0.51 1.2 0.5
28 3JER28W... 0.58 0.7 0.8
24 3JER24W... 0.68 0.7 0.8
20 3JER20W... 0.81 0.7 0.8
19 3JER19W... 0.86 0.7 0.8
3/8” 16 18 3JER18W... 0.90 0.8 0.8 YE3 - AL..-3
SCB SCB
16 3JER16W... 1.02 0.8 0.8
14 3JER14W... 1.16 1.3 1.5
12 3JER12W... 1.36 1.3 1.5
11 3JER11W... 1.48 1.3 1.5
10 3JER10W... 1.63 1.3 1.5
8 3JER8W... 2.03 1.3 1.5
19 3ER19W-6C... 0.86 1.8 2.2
3/8” 16 3ER16W-6C... 1.02 1.6 2.4
V6 16 YE3-6C - AL..-3
14 3ER14W-6C... 1.16 1.8 2.7
12 3ER12W-6C... 1.36 1.9 3.0
7 4ER7W... 4EL7W... 2.41 1.6 2.3
1/2” 22 6 4ER6W... 4EL6W... 2.71 1.6 2.3 YE4 YI4 AL..-4 (LH)
5 4ER5W... 4EL5W... 3.25 1.7 2.4
7 4FER7W... 2.41 1.6 2.6
1/2”F 23 6 4FER6W... 2.71 1.6 2.3 YE4F AL...-4F
5 4FER5W... 3.25 1.7 2.4
4.5 5ER4.5W... 5EL4.5W... 3.61 1.8 2.6
5/8” 27 YE5 YI5 AL..-5 (LH)
4 5ER4W... 5EL4W... 4.07 2.0 2.9

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4.5 4UEI4.5W... 3.61 2.3 11.0
4 4UEI4W... 4.07 1.8 11.0
1/2”U 22 YE4U YI4U AL..-4U (LH)
3.5 4UEI3.5W... 4.65 2.1 11.0
3.25 4UEI3.25W... 5.00 2.0 11.0
3.5 5UEI3.5W... 4.65 2.1 13.7
3.25 5UEI3.25W... 5.00 2.0 13.7
5/8”U 27 YE5U YI5U AL..-5U (LH)
3 5UEI3W... 5.42 2.3 13.7
2.75 5UEI2.75W... 5.91 2.4 13.7

63
Thread Turning
Inserts

Whitworth - BSW, BSP, BSF, BSB (con't)

External Y Y
X
X L
X

R 0.137P Internal IC
55° L L

h Y IC IC
R 0.137P T
External
Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 V Style / Slim Throat M+ Style F-Line M+
Tolerance class: Medium class A

Slim Throat
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
19 2VER19W... 2VEL19W... 0.86 0.69 2.3 3.2
1/4”V 11 14 2VER14W... 2VEL14W... 1.16 0.69 2.0 3.2 NL..-2V (LH)
11 2VER11W... 2VEL11W... 1.48 0.69 1.7 3.2
19 3VER19W... 3VEL19W... 0.86 1.1 2.7 3.6
18 3VER18W... 3VEL18W... 0.90 1.1 2.6 3.6
16 3VER16W... 3VEL16W... 1.02 1.1 2.6 3.6
3/8”V 16 NL..-3V (LH)
14 3VER14W... 3VEL14W... 1.16 1.1 2.4 3.6
12 3VER12W... 3VEL12W... 1.36 1.1 2.2 3.6
11 3VER11W... 3VEL11W... 1.48 1.1 2.1 3.6

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VER4W... 5VEL4W... 4.07 1.0 3.3 6 NL..-5V-6 (LH)
5/8”V 27 3 5VER3W... 5VEL3W... 5.42 1.0 4.3 8 NL..-5V-8 (LH)
2.5 5VER2.5W... 5VEL2.5W... 6.51 1.0 5.2 10 NL..-5V-10 (LH)

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
28 2 3ER28W2M+... 0.58 1.2 1.6
19 2 3ER19W2M+... 0.86 1.6 2.3
3/8” 16 YE3M AL..-3
19 3 3ER19W3M+... 0.86 2.2 3.4
14 2 3ER14W2M+... 1.16 2.0 3.0
14 3 4ER14W3M+... 1.16 2.9 4.6
1/2” 22 YE4M AL..-4
11 2 4ER11W2M+... 1.48 2.3 3.5
1/2”F 23 11 2 4FER11W2M+... 1.48 2.3 3.5 YE4M2F AL...-4MF

64
Thread Turning
Inserts
Whitworth - BSW, BSP, BSF, BSB (con't)
Y Y Y
External RS/LS Varied range ofY threading standards for
X X X machining betweenX shoulders and close to spindle. Y

L ref X
R 0.137P Internal L
55° L L L L

h IC IC R IC IC IC
R 0.137P W RS
External Y
Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Y
Tolerance class: Medium class A W LS
R

Pocket Ordering Code Dimensions mm No. of


Size Passes Helix Min. Thread Diameter Toolholder

RH W ref Pitch TPI h min Y L ref Deg Monoblock


VGD3.0W19RH-RS/LS... 19 0.86 0.95 7 - 12 1/2”-19BSW
3 VGD3.0W14RH-RS/LS... 3.00 14 1.16 1.15 21.9 8 - 14 2.5° 1/2”-14BSW VGE...-3T...
VGD3.0W11RH/LH... 11 1.48 1.68 8 - 14 5/8”-11BSW
LH Helix threads available upon request.

65
Thread Turning
Inserts

Whitworth - BSW, BSP, BSF, BSB (con't)

Internal Y Y
X X

R 0.137P Internal
55° L
L

h IC
IC
R 0.137P
External
SCB
Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Standard Sintered
Tolerance class: Medium class A Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
72 2IR72W... 2IL72W... 0.23 0.7 0.4
60 2IR60W... 2IL60W... 0.27 0.7 0.4
56 2IR56W... 2IL56W... 0.29 0.7 0.4
48 2IR48W... 2IL48W... 0.34 0.6 0.6
40 2IR40W... 2IL40W... 0.41 0.6 0.6
36 2IR36W... 2IL36W... 0.45 0.6 0.6
32 2IR32W... 2IL32W... 0.51 0.6 0.6
28 2IR28W... 2IL28W... 0.58 0.6 0.7
1/4” 11 26 2IR26W... 2IL26W... 0.63 0.7 0.8 - - NVR..-2 (LH)
24 2IR24W... 2IL24W... 0.68 0.7 0.8
22 2IR22W... 2IL22W... 0.74 0.8 0.9
20 2IR20W... 2IL20W... 0.81 0.8 0.9
19 2IR19W... 2IL19W... 0.86 0.8 1.0
18 2IR18W... 2IL18W... 0.90 0.8 1.0
16 2IR16W... 2IL16W... 1.02 0.9 1.1
14 2IR14W... 2IL14W... 1.16 0.9 1.1
12 2IR12W... 2IL12W... 1.32 0.9 1.2
36 2JIR36W... 0.45 1.2 0.5
32 2JIR32W... 0.51 1.2 0.5
28 2JIR28W... 0.58 0.7 0.8
24 2JIR24W... 0.68 0.7 0.8
1/4” 11 20 2JIR20W... 0.81 0.7 0.8 - - NVR..-2
SCB
19 2JIR19W... 0.86 0.6 0.8
SCB 18 2JIR18W... 0.90 0.8 0.8
16 2JIR16W... 1.02 0.8 0.8
14 2JIR14W... 1.16 0.7 0.9
72 3IR72W... 3IL72W... 0.23 0.7 0.4
60 3IR60W... 3IL60W... 0.27 0.7 0.4
56 3IR56W... 3IL56W... 0.29 0.7 0.4
48 3IR48W... 3IL48W... 0.34 0.6 0.6
3/8” 16 YI3 YE3 AVR..-3 (LH)
40 3IR40W... 3IL40W... 0.41 0.6 0.6
36 3IR36W... 3IL36W... 0.45 0.6 0.6
32 3IR32W... 3IL32W... 0.51 0.6 0.6
30 3IR30W... 3IL30W... 0.55 0.6 0.7

66
Thread Turning
Inserts
Whitworth - BSW, BSP, BSF, BSB (con't)

Internal Y Y Y
X Y
X X X

R 0.137P Internal
55°
L L L L

h
IC IC IC IC
R 0.137P
External SCB
Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Standard Sintered V6 F-Line
Tolerance class: Medium class A Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
28 3IR28W... 3IL28W... 0.58 0.6 0.7
26 3IR26W... 3IL26W... 0.63 0.7 0.8
24 3IR24W... 3IL24W... 0.68 0.7 0.8
22 3IR22W... 3IL22W... 0.74 0.8 0.9
20 3IR20W... 3IL20W... 0.81 0.8 0.9
19 3IR19W... 3IL19W... 0.86 0.8 1.0
18 3IR18W... 3IL18W... 0.90 0.8 1.0
3/8” 16 YI3 YE3 AVR..-3 (LH)
16 3IR16W... 3IL16W... 1.02 0.9 1.1
14 3IR14W... 3IL14W... 1.16 1.0 1.2
12 3IR12W... 3IL12W... 1.36 1.1 1.4
11 3IR11W... 3IL11W... 1.48 1.1 1.5
10 3IR10W... 3IL10W... 1.63 1.1 1.5
9 3IR9W... 3IL9W... 1.81 1.2 1.7
8 3IR8W... 3IL8W... 2.03 1.2 1.5
28 3JIR28W... 0.58 0.7 0.8
24 3JIR24W... 0.68 0.7 0.8
20 3JIR20W... 0.81 0.7 0.8
19 3JIR19W... 0.86 0.6 0.5
18 3JIR18W... 0.90 0.8 0.8
3/8” 16 16 3JIR16W... 1.02 0.8 0.8 YI3 - AVR...-3
SCB SCB
14 3JIR14W... 1.16 1.3 1.5
12 3JIR12W... 1.36 1.3 1.5
11 3JIR11W... 1.48 1.3 1.5
10 3JIR10W... 1.63 1.3 1.5
8 3JIR8W... 2.03 1.3 1.5
19 3IR19W-6C... 0.86 1.7 2.2
3/8” 16 3IR16W-6C... 1.02 1.6 2.6 AVR..-3
V6 16 YI3-6C - NVRC..-3 206/...
14 3IR14W-6C... 1.16 1.8 2.7
12 3IR12W-6C... 1.36 1.7 2.6
7 4IR7W... 4IL7W... 2.41 1.6 2.3
1/2” 22 6 4IR6W... 4IL6W... 2.71 1.6 2.3 YI4 YE4 AVR..-4 (LH)
5 4IR5W... 4IL5W... 3.25 1.7 2.4
7 4FIR7W... 2.41 1.6 2.3
1/2”F 23 6 4FIR6W... 2.71 1.6 2.3 YI4F AVRC...-4F
5 4FIR5W... 3.25 1.7 2.4
4.5 5IR4.5W... 5IL4.5W... 3.61 1.8 2.6
5/8” 27 YI5 YE5 AVR..-5 (LH)
4 5IR4W... 5IL4W... 4.07 2.0 2.9

67
Thread Turning
Inserts

Whitworth - BSW, BSP, BSF, BSB (con't)

Internal Y Y Y Y Y
Y
X XY L X X X
X
X

37P R 0.137P Internal X


IC
55° 55° L L L
L L L L

h Y IC
IC IC IC IC
R 0.137P R 0.137P IC IC
T
External
Defined by: B.S.84:1956, D-Line U Style V Style M+ Style F-Line M+
DIN 259, ISO228/1:1982
Tolerance class: Medium class A

D-Line Deep Rake D-Line


Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
1/4" 11 19 2DIR19W... 0.86 0.8 1.0 - NVR..-2
19 3DIR19W... 0.86 0.8 1.0
3/8" 16 14 3DIR14W... 1.16 1.0 1.2 YI3 AVR..-3
11 3DIR11W... 1.48 1.1 1.5

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4.5 4UEI4.5W... 3.61 2.3 11.0
4 4UEI4W... 4.07 1.8 11.0
1/2”U 22 YI4U YE4U AVR..-4U (LH)
3.5 4UEI3.5W... 4.65 2.1 11.0
3.25 4UEI3.25W... 5.00 2.0 11.0
3.5 5UEI3.5W... 4.65 2.1 13.7
3.25 5UEI3.25W... 5.00 2.0 13.7
5/8”U 27 YI5U YE5U AVR..-5U (LH)
3 5UEI3W... 5.42 2.3 13.7
2.75 5UEI2.75W... 5.91 2.4 13.7

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VIR4W... 5VIL4W... 4.07 1.0 3.3 6
5/8”V 27 3 5VIR3W... 5VIL3W... 5.42 1.0 4.3 8 NVR..-5V (LH)
2.5 5VIR2.5W... 5VIL2.5W... 6.51 1.0 5.2 10

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
3/8” 16 14 2 3IR14W2M+... 1.16 2.0 3.0 YI3M AVR..-3
1/2” 22 11 2 4IR11W2M+... 1.48 2.3 3.5 YI4M AVR..-4
1/2”F 23 11 2 4FIR11W2M+... 1.48 2.3 3.5 YI4M2F AVRC... -4MF

68
Thread Turning
Inserts
Whitworth - BSW, BSP, BSF, BSB (con't) Mini-V
Internal
IC IC 5.0 L F

R 0.137P Internal d
55°
L F F
h Helix
h YY
R 0.137P Y
External
Toolholder face
Defined by: B.S.84:1956, DIN 259, ISO228/1:1982
Tolerance class: Medium Class A T

Mini-V
Min. Thread Insert Pitch Ordering Code Dimensions mm Helix Toolholder
Style
TPI RH d T F Y h min Deg.
1/2”x19W V11 19 V11TH19WR... 8 4.2 6.18 0.8 0.86 2 .V11-...

69
Thread Turning
Inserts

Whitworth - BSW, BSP, BSF, BSB (con't)

Internal ICIC IC 5.0 LIC 5.0 L


IC IC 5.0 L
60° 60°

R 0.137P Internal L L FF F F
55°
L F Standard F
Y
Y Y
h Y
IC IC
Y IC 5.0 L
IC 5.0 L
IC R 0.137P Y Y
External
60° 60°

Defined by: B.S.84:1956, DIN 259, L LL


L
ISO228/1:1982
F F F F FF
Mini-L
Tolerance class: Medium class A U Style
Y
Y IC
Y Y

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH LH h min Y F mm Toolholder
26 4.0KIR26W... 4.0KIL26W... 0.63 0.6 3.6 6.25
22 4.0KIR22W... 4.0KIL22W... 0.74 0.6 3.7 6.35
4.0 6 20 4.0KIR20W... 4.0KIL20W... 0.81 0.7 3.7 6.35 .NVR.5-4.0K (LH)
19 4.0KIR19W... 4.0KIL19W... 0.86 0.7 3.7 6.35
18 4.0KIR18W... 4.0KIL18W... 0.90 0.7 3.7 6.35
28 5.0KIR28W... 5.0KIL28W... 0.58 0.6
24 5.0KIR24W... 5.0KIL24W... 0.68 0.6
20 5.0KIR20W... 5.0KIL20W... 0.81 0.7
5.0 8 4.7 7.8 .NVRC7-5.0K (LH)
19 5.0KIR19W... 5.0KIL19W... 0.86 0.7
18 5.0KIR18W... 5.0KIL18W... 0.90 0.7
16 5.0KIR16W... 5.0KIL16W... 1.02 0.7
28 6.0KIR28W... 6.0KIL28W... 0.58 0.7 4.7 9.6
6.0 10 19 6.0KIR19W... 6.0KIL19W... 0.86 1.0 5.0 9.9 .NVRC1..-6.0K (LH)
14 6.0KIR14W... 6.0KIL14W... 1.16 1.1 5.3 10.0

Mini-3 U Style
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH+LH h min Y F mm Toolholder
14 5.0KUI14W... 1.16 5.6
5.0U 8 12 5.0KUI12W... 1.36 4.0 5.7 9.0 .NVRC8-5.0KU (LH)
11 5.0KUI11W... 1.48 5.7

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm TPI RH LH h min Y F mm Toolholder
28 5LKIR28W... 5LKIL28W... 0.58 0.7 4.05 7.6
5.0L 19 5LKIR19W... 5LKIL19W... 0.86 1.0 4.35 7.9 .NVRC10. -5LK (LH)
14 5LKIR14W... 5LKIL14W... 1.16 1.1 4.68 8.0

70
Thread Turning
Inserts
Whitworth - BSW, BSP, BSF, BSB (con't)
D min
Internal L ref L

L
Helix L F
Y
d
F d F L1
R 0.137P Internal F Y
60° 55° d

d
L1
h Y Y
L1
L1
L2 ref
R 0.137P
External
Defined by: B.S.84:1956,
DIN 259, ISO228/1:1982
Tolerance class: Medium class A RH-Single Ended RH-Double Ended

Micro - Double Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
Thread d mm TPI RH L1 L F Y h min mm Toolholder
1/16”-28BSP 28 4.0SIR28W... 16 50 1.86 0.65 0.58 4.2
1/4”-26BSF 4.0 26 4.0SIR26W... 16 50 1.93 0.75 0.63 4.2 SMC..-4.0
1/4”-24BSW 24 4.0SIR24W... 16 50 1.96 0.75 0.68 4.3
1/16”-28BSP 28 6.0SIR28W... 16 50 2.50 0.65 0.58 6.0
5/16”-28BSW 26 6.0SIR26W... 16 50 2.50 0.75 0.63 6.0
5/16”-24BSW 24 6.0SIR24W... 16 50 2.50 0.75 0.68 6.0
6.0 SMC..-6.0
5/16”-22BSW 22 6.0SIR22W... 16 50 2.50 0.90 0.74 6.0
3/8”-20BSF 20 6.0SIR20W... 16 50 2.50 0.90 0.81 6.0
1/4”-19BSP 19 6.0SIR19W... 16 50 2.50 0.95 0.86 6.0
Left handed tool supplied by request (Example: 6.0SIL19W...).

Micro - Single Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
Thread d mm TPI RH/LH Helix ° L1 F Y h min L2 ref* L ref D mm Toolholder
1/16”-28BSP 28 M659TH28WL16R/L... 0.65 0.58 6.5
6.0 3.5 16 2.9 18.5 42.2 MH...-6.0
1/4”-19BSP 19 M659TH19WL16R/L... 0.95 0.86 11.4
* L2 Ref: Repeatability within +/-0.02.

71
Thread Turning
Inserts

BSPT
External
Y Y Y
X L
X
R0.137P Internal X X
27.5° 27.5°
IC

L L L
Y
90° 1° 47' R0.137P
External IC IC IC T
Defined by: B.S. 21:1985 SCB
Tolerance class: Standard BSPT Standard V6 Slim Throat
Sintered
Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
28 2ER28BSPT... 2EL28BSPT... 0.58 0.6 0.6
1/4” 11 19 2ER19BSPT... 2EL19BSPT... 0.86 0.8 0.9 - - NL ..-2 (LH)
14 2ER14BSPT... 2EL14BSPT... 1.16 0.9 1.0
28 3ER28BSPT... 3EL28BSPT... 0.58 0.6 0.6
19 3ER19BSPT... 3EL19BSPT... 0.86 0.8 0.9
3/8” 16 YE3 YI3 AL..-3 (LH)
14 3ER14BSPT... 3EL14BSPT... 1.16 1.0 1.2
11 3ER11BSPT... 3EL11BSPT... 1.48 1.1 1.5
SCB 28 3JER28BSPT... 0.58 0.7 0.8
3/8” 19 3JER19BSPT... 0.86 0.7 0.8
SCB 16 YE3 - AL..-3
14 3JER14BSPT... 1.16 1.3 1.5
11 3JER11BSPT... 1.48 1.3 1.5
3/8” 19 3ER19BSPT-6C... 0.86 1.7 2.2
V6 16 YE3-6C - AL..-3
14 3ER14BSPT-6C... 1.16 1.9 2.8

Slim Throat
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
28 3VER28BSPT... 3VEL28BSPT... 0.58 1.1 3.0 3.6
19 3VER19BSPT... 3VEL19BSPT... 0.86 1.1 2.7 3.6
3/8”V 16 NL..-3V (LH)
14 3VER14BSPT... 3VEL14BSPT... 1.16 1.1 2.4 3.6
11 3VER11BSPT... 3VEL11BSPT... 1.48 1.1 2.1 3.6

72
Thread Turning
Inserts
BSPT (con't)
Internal Y Y Y
X
X X

R0.137P Internal
27.5° 27.5°
L L L

IC IC IC
90° 1° 47' R0.137P
External SCB
Standard & Sintered V6
Defined by: B.S. 21:1985
D-Line Chipbreaker
Tolerance class: Standard BSPT

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
28 2IR28BSPT... 2IL28BSPT... 0.58 0.6 0.6
1/4” 11 19 2IR19BSPT... 2IL19BSPT... 0.86 0.8 0.9 - - NVR..-2 (LH)
14 2IR14BSPT... 2IL14BSPT... 1.16 0.9 1.0
1/4” 28 2JIR28BSPT... 0.58 0.7 0.8
SCB 11 - - NVR..-2
19 2JIR19BSPT... 0.86 0.7 0.8
28 3IR28BSPT... 3IL28BSPT... 0.58 0.6 0.6
19 3IR19BSPT... 3IL19BSPT... 0.86 0.8 0.9
3/8” 16 YI3 YE3 AVR..-3 (LH)
14 3IR14BSPT... 3IL14BSPT... 1.16 1.0 1.2
SCB 11 3IR11BSPT... 3IL11BSPT... 1.48 1.1 1.5
28 3JIR28BSPT... 0.58 0.7 0.8
3/8” 19 3JIR19BSPT... 0.86 0.7 0.8
SCB 16 YI3 - AVR..-3
14 3JIR14BSPT... 1.16 1.3 1.5
11 3JIR11BSPT... 1.48 1.3 1.5
3/8” 19 3IR19BSPT-6C... 0.86 1.8 2.3 AVR..-3
V6 16 YI3-6C - NVRC..-3 206/...
14 3IR14BSPT-6C... 1.16 1.9 2.7

D-Line Deep Rake D-Line


Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
19 2DIR19BSPT... 0.86 0.8 0.9
1/4" 11 - NVR..-2
14 2DIR14BSPT... 1.16 0.9 1.0
19 3DIR19BSPT... 0.86 0.8 0.9
3/8" 16 14 3DIR14BSPT... 1.16 1.0 1.2 YI3 AVR..-3
11 3DIR11BSPT... 1.48 1.1 1.5

73
Thread Turning
Inserts

BSPT (con't) Mini-V


Y
Internal Y Y
X
X FX

R0.137P Internal d
27.5° 27.5°
L L L
h Helix
Y
IC IC IC
90° 1° 47' R0.137P
External
Toolholder face
Defined by: B.S.21:1985 T
Tolerance class: Standard BSPT

Mini-V
Min. Thread Insert Pitch Ordering Code Dimensions mm Helix Toolholder
Style
TPI RH d T F Y h min Deg.
1/4”-19BSPT V11 19 V11TH19BSPTR... 8 4.2 6.13 0.9 0.86 2.5 .V11-...

BSPT
Internal
IC 5.0 L
IC
R0.137P Internal
27.5° 27.5°
L F F
Mini-3 Mini-L
Y
90° 1° 47' R0.137P Y
External
Defined by: B.S. 21:1985
Tolerance class: Standard BSPT

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH LH h min Y F mm Toolholder
4.0 6 28 4.0KIR28BSPT... 4.0KIL28BSPT... 0.58 0.6 3.6 6.25 .NVR.5-4.0K (LH)
28 5.0KIR28BSPT... 5.0KIL28BSPT... 0.58 0.6
5.0 8 4.7 7.8 .NVRC7-5.0K (LH)
19 5.0KIR19BSPT... 5.0KIL19BSPT... 0.86 0.7
28 6.0KIR28BSPT... 6.0KIL28BSPT... 0.58 0.6 4.7 9.6
6.0 10 19 6.0KIR19BSPT... 6.0KIL19BSPT... 0.86 0.9 5.0 9.9 .NVRC1..-6.0K (LH)
14 6.0KIR14BSPT... 6.0KIL14BSPT... 1.16 1.2 5.3 10.0

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm TPI RH LH h min Y F mm Toolholder
28 5LKIR28BSPT... 5LKIL28BSPT... 0.58 0.6 4.05 7.6
5.0L 19 5LKIR19BSPT... 5LKIL19BSPT... 0.86 0.9 4.35 7.9 .NVRC10. -5LK (LH)
14 5LKIR14BSPT... 5LKIL14BSPT... 1.16 1.2 4.68 8.0

74
Thread Turning
Inserts
NPT
External Y Y Y
X X X
X L

30° 30° Internal


IC
h L L L

IC IC Y
IC
90° 1°47’
External T
SCB
Defined by: USAS B2.1:1968 Standard Sintered V6 Slim Throat
Tolerance class: Standard NPT
Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
27 2ER27NPT... 2EL27NPT... 0.66 0.7 0.8
1/4” 11 18 2ER18NPT... 2EL18NPT... 1.01 0.8 1.0 - - NL..-2 (LH)
14 2ER14NPT... 2EL14NPT... 1.33 0.8 1.0
27 3ER27NPT... 3EL27NPT... 0.66 0.7 0.8
18 3ER18NPT... 3EL18NPT... 1.01 0.8 1.0
3/8” 16 14 3ER14NPT... 3EL14NPT... 1.33 0.9 1.2 YE3 YI3 AL..-3 (LH)
11.5 3ER11.5NPT... 3EL11.5NPT... 1.64 1.1 1.5
8 3ER8NPT... 3EL8NPT... 2.42 1.3 1.8
27 3JER27NPT... 0.66 0.6 0.8
18 3JER18NPT... 1.01 0.6 0.8
SCB 3/8”
SCB 16 14 3JER14NPT... 1.33 1.1 1.5 YE3 - AL..-3
11.5 3JER11.5NPT... 1.64 1.1 1.5
8 3JER8NPT... 2.42 1.0 1.5
3/8” V6 16 14 3ER14NPT-6C... 1.33 1.9 3.0 YE3-6C - AL..-3

Slim Throat
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
27 2VER27NPT... 2VEL27NPT... 0.66 0.7 2.0 3.2
18 2VER18NPT... 2VEL18NPT... 1.01 0.7 1.8 3.2
1/4”V 11 NL..-2V (LH)
14 2VER14NPT... 2VEL14NPT... 1.33 0.7 1.8 3.2
11.5 2VER11.5NPT... 2VEL11.5NPT... 1.64 0.7 2.1 3.2
27 3VER27NPT... 3VEL27NPT... 0.66 1.1 2.9 3.6
3/8”V 16 18 3VER18NPT... 3VEL18NPT... 1.01 1.1 2.6 3.6 NL..-3V (LH)
11.5 3VER11.5NPT... 3VEL11.5 NPT... 1.64 1.1 2.1 3.6

75
Thread Turning
Inserts

NPT (con't)
Y Y
External Y RS/LS Varied range of threading standards for
X X machining
X between shoulders and close to spindle.
X L

30° 30° Internal L ref


IC
h L L L

IC IC R Y
IC
90° 1°47’ W
External Y
T

Defined by: USAS B2.1:1968 Y


Tolerance class: Standard NPT W
R

Pocket Ordering Code Dimensions mm No. of


Size Passes Helix Min. Thread Diameter Toolholder

RH W ref Pitch TPI h min Y L ref Deg Monoblock


3 VGD3.0NPT18RH-RS/LS... 18 1.01 1.20 7 - 12 1/4”-18NPT
3 VGD3.0NPT14RH-RS/LS... 3.00 14 1.33 1.40 21.9 8 - 14 1.5° 1/2”-14NPT VGE...-3T...
3 VGD3.0NPT11.5RH-RS/LS... 11.5 1.64 1.60 9 - 15 1”-11.5NPT
LH Helix threads available upon request.

NPT (con't)
External Y Y
Y
X
X X
30° 30° Internal
L
h L L

IC
IC IC
90° 1°47’
External

Defined by: USAS B2.1:1968 M+ Style F-Line M+ Z+ Style


Tolerance class: Standard NPT

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
3/8” 16 14 2 3ER14NPT2M+... 1.33 2.0 3.0 YE3M AL..-3
1/2” 22 11.5 2 4ER11.5NPT2M+... 1.64 2.2 3.4 YE4M AL..-4
1/2”F 23 11.5 2 4FER11.5NPT2M+... 1.64 2.2 3.4 YE4M2F AL...-4MF
11.5 3 5ER11.5NPT3M+... 1.64 3.5 5.6
5/8” 27 YE5M AL..-5M
8 2 5ER8NPT2M+... 2.42 3.1 4.9

Z+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
11.5 2 4ER11.5NPT2Z+... 1.64 2.7 10.0
1/2” 22 YE4Z AL..-4Z
8 2 4ER8NPT2Z+... 2.42 3.4 9.6

76
Thread Turning
Inserts
NPT (con't)
Internal Y Y Y
X
X X

30° 30° Internal


h L L
L

IC IC IC
90° 1°47’
External
Standard & SCB V6
Defined by: USAS B2.1:1968
D-Line Sintered
Tolerance class: Standard NPT
Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
27 2IR27NPT... 2IL27NPT... 0.66 0.7 0.8
1/4” 11 18 2IR18NPT... 2IL18NPT... 1.01 0.8 1.0 - - NVR..-2 (LH)
14 2IR14NPT... 2IL14NPT... 1.33 0.8 1.0
1/4” 27 2JIR27NPT... 0.66 0.6 0.8
SCB 11 - - NVR..-2
18 2JIR18NPT... 1.01 0.6 0.8
27 3IR27NPT... 3IL27NPT... 0.66 0.7 0.8
18 3IR18NPT... 3IL18NPT... 1.01 0.8 1.0
3/8” 16 14 3IR14NPT... 3IL14NPT... 1.33 0.9 1.2 YI3 YE3 AVR..-3 (LH)
11.5 3IR11.5NPT... 3IL11.5NPT... 1.64 1.1 1.5
8 3IR8NPT... 3IL8NPT... 2.42 1.3 1.8
27 3JIR27NPT... 0.66 0.6 0.8
SCB 18 3JIR18NPT... 1.01 0.6 0.8
3/8” 16 14 3JIR14NPT... 1.33 1.1 1.5 YI3 - AVR..-3
SCB
11.5 3JIR11.5NPT... 1.64 1.1 1.5
8 3JIR8NPT... 2.42 1.0 1.5
3/8” 16 14 3IR14NPT-6C... 1.33 1.9 2.8 YI3-6C - AVR..-3
V6 NVRC..-3 206/...

D-Line Deep Rake D-Line


Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y Toolholder
18 2DIR18NPT... 1.01 0.7 0.8
1/4" 11 - NVR..-2
14 2DIR14NPT... 1.33 0.8 1.0
18 3DIR18NPT... 1.01 0.8 1.0
3/8" 16 14 3DIR14NPT... 1.33 0.9 1.2 YI3 AVR..-3
11.5 3DIR11.5NPT... 1.64 1.1 1.5

77
Thread Turning
Inserts

NPT (con't)
Internal Y
Y Y
X
X
X
30° 30° Internal L
h L L

IC IC IC
90° 1°47’
External
M+ Style F-Line M+ Z+ Style
Defined by: USAS B2.1:1968
Tolerance class: Standard NPT

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
3/8” 16 14 2 3IR14NPT2M+... 1.33 2.0 3.0 YI3M AVR..-3
1/2” 22 11.5 2 4IR11.5NPT2M+... 1.64 2.2 3.4 YI4M AVR..-4
1/2”F 23 11.5 2 4FIR11.5NPT2M+... 1.64 2.2 3.4 YI4M2F AVRC...-4MF
11.5 3 5IR11.5NPT3M+... 1.64 3.5 5.6
5/8” 27 YI5M AVR..-5M
8 2 5IR8NPT2M+... 2.42 3.1 4.9

Z+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
11.5 2 4IR11.5NPT2Z+... 1.64 2.7 10.0
1/2” 22 YI4Z AVR..-4Z
8 2 4IR8NPT2Z+... 2.42 3.4 9.6

78
Thread Turning
Inserts
NPT (con't) Mini-V
Internal
F

Internal d
30° 30°

h
h Helix
Y
90° 1º47’
External
Toolholder face
Defined by: USAS B2.1:1968
Tolerance class: Standard NPT T

Mini-V
Min. Thread Insert Pitch Ordering Code Dimensions mm Helix Toolholder
Style
TPI RH d T F Y h min Deg.
1/8”-27NPT 27 V08TH27NPTR... 4.35 0.6 0.64 2
V08 6 3.8 .V08-...
1/4”-18NPT 18 V08TH18NPTR... 4.8 0.9 1.0 2

NPT
Internal
IC 5.0 L
IC
30° 30° Internal
h
L F F
Mini-3 Mini-L
Y
90° 1°47’
External Y

Defined by: USAS B2.1:1968


Tolerance class: Standard NPT

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH LH h min Y F mm Toolholder
4.0 6.0 27 4.0KIR27NPT... 4.0KIL27NPT... 0.66 0.6 3.7 6.35 .NVR.5-4.0K (LH)
27 5.0KIR27NPT... 5.0KIL27NPT... 0.66 0.6
5.0 8 4.7 7.8 .NVRC7-5.0K (LH)
18 5.0KIR18NPT... 5.0KIL18NPT... 1.01 0.8
27 6.0KIR27NPT... 6.0KIL27NPT... 0.66 0.8 5.3
6.0 10 18 6.0KIR18NPT... 6.0KIL18NPT... 1.01 1.0 5.3 10.0 .NVRC1..-6.0K (LH)
14 6.0KIR14NPT... 6.0KIL14NPT... 1.33 1.1 5.3

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm TPI RH LH h min Y F mm Toolholder
27 5LKIR27NPT... 5LKIL27NPT... 0.66 0.8 4.65
5.0L 18 5LKIR18NPT... 5LKIL18NPT... 1.01 1.0 4.65 8.0 .NVRC10.-5LK (LH)
14 5LKIR14NPT... 5LKIL14NPT... 1.33 1.1 4.65

79
Thread Turning
Inserts

NPT (con't)
D min L
Internal L ref

L
Helix L F
Y
L1 d
30° 30° Internal F d
F F
Y
60° h d

d
Y L1
Y
L1
L1
L2 ref
90° 1°47’
External
Defined by: USAS B2.1:1968
Tolerance class: Standard NPT
RH-Single Ended RH-Double Ended

Micro - Double Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
Thread d mm TPI RH L1 L F Y h min mm Toolholder
1/16”-27NPT 27 6.0SIR27NPT... 16 50 2.50 1.00 0.66 5.9
6.0 SMC..-6.0
1/4”-18NPT 18 6.0SIR18NPT... 16 50 2.50 0.80 1.01 6.0
Left handed tool supplied by request (Example: 6.0SIL18NPT...).

Micro - Single Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
Thread d mm TPI RH/LH Helix° L1 F Y h min L2 ref* L ref D mm Toolholder
1/16”-27NPT 27 M659TH27NPTL16R/L... 0.75 0.66 6.1
1/4”-18NPT 6.0 18 M659TH18NPTL16R/L... 3.5 16 2.9 1.0 1.01 18.5 42.2 10.7 MH...-6.0
1/2’’-14NPT 14 M659TH14NPTL16R/L... 1.05 1.33 17.0
* L2 Ref: Repeatability within +/-0.02.

80
Thread Turning
Inserts
ANPT
External / Internal Y Y
X X

30° 30° Internal


h
L L

IC IC
90° 1°47’
External
Defined by: MIL-P-7105B External Internal
Tolerance class: Standard ANPT Standard Standard

Standard - External
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
18 3ER18ANPT... 3EL18ANPT... 1.08 0.8 1.0
3/8” 16 YE3 YI3 AL..-3 (LH)
14 3ER14ANPT... 3EL14ANPT... 1.39 0.8 1.0

Standard - Internal
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
1/4” 11 18 2IR18ANPT... 2IL18ANPT... 1.08 0.80 1.0 - - NVR..-2 (LH)
3/8” 16 14 3IR14ANPT... 3IL14ANPT... 1.39 0.80 1.0 YI3 YE3 AVR..-3 (LH)

81
Thread Turning
Inserts

NPTF
External Y Y Y
X X
X
30° 30° Internal

L L L
h
IC IC
IC
90° 1°47’
External
SCB
Defined by: ANSI B1.20.3-1976 Standard Sintered M+ Style
Tolerance class: Standard NPTF Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
27 2ER27NPTF... 2EL27NPTF... 0.64 0.7 0.8
1/4” 11 18 2ER18NPTF... 2EL18NPTF... 1.00 0.8 1.0 - - NL..-2 (LH)
14 2ER14NPTF... 2EL14NPTF... 1.35 0.8 1.0
27 3ER27NPTF... 3EL27NPTF... 0.64 0.7 0.8
18 3ER18NPTF... 3EL18NPTF... 1.00 0.8 1.0
3/8” 16 14 3ER14NPTF... 3EL14NPTF... 1.35 0.9 1.2 YE3 YI3 AL..-3 (LH)
11.5 3ER11.5NPTF... 3EL11.5NPTF... 1.63 1.1 1.5
8 3ER8NPTF... 3EL8NPTF... 2.38 1.3 1.8
27 3JER27NPTF... 0.64 0.7 0.8
18 3JER18NPTF... 1.00 0.6 0.8
3/8” 16 14 3JER14NPTF... 1.35 1.1 1.5 YE3 - AL..-3
SCB
11.5 3JER11.5NPTF... 1.63 1.1 1.5
SCB
8 3JER8NPTF... 2.38 1.1 1.5

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
3/8” 16 14 2 3ER14NPTF2M+... 1.35 2.0 3.0 YE3M AL...-3

82
Thread Turning
Inserts
NPTF (con't)
Internal Y
Y Y
X X
Internal X
30° 30°

L L L
h

IC IC
90° 1°47’ IC
External
SCB
Defined by: ANSI B1.20.3-1976 Standard Sintered M+ Style
Tolerance class: Standard NPTF Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
27 2IR27NPTF... 2IL27NPTF... 0.64 0.7 0.8
1/4” 11 18 2IR18NPTF... 2IL18NPTF... 1.00 0.8 1.0 - - NVR..-2 (LH)
14 2IR14NPTF... 2IL14NPTF... 1.35 0.8 1.0
1/4” 27 2JIR27NPTF... 0.64 0.7 0.8
SCB 11 - - NVR..-2
18 2JIR18NPTF... 1.00 0.6 0.8
27 3IR27NPTF... 3IL27NPTF... 0.64 0.7 0.8
18 3IR18NPTF... 3IL18NPTF... 1.00 0.8 1.0
3/8” 16 14 3IR14NPTF... 3IL14NPTF... 1.35 0.9 1.2 YI3 YE3 AVR..-3 (LH)
11.5 3IR11.5NPTF... 3IL11.5NPTF... 1.63 1.1 1.5
8 3IR8NPTF... 3IL8NPTF... 2.38 1.3 1.8
27 3JIR27NPTF... 0.64 0.7 0.8
18 3JIR18NPTF... 1.00 0.6 0.8
3/8” 16 14 3JIR14NPTF... 1.35 1.1 1.5 YI3 - AVR..-3
SCB
11.5 3JIR11.5NPTF... 1.63 1.1 1.5
SCB 8 3JIR8NPTF... 2.38 1.1 1.5

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
3/8” 16 14 2 3IR14NPTF2M+... 1.35 2.0 3.0 YI3M AVR..-3

83
Thread Turning
Inserts

NPTF (con't) Mini-V


Internal Y
Y F Y
X X
Internal Xd
30° 30°

h L L h L Helix
Y
IC IC
90° 1°47’ IC
External
Toolholder face
Defined by: ANSI B1.20.3-1976
Tolerance class: Standard NPTF T

Mini-V
Min. Thread Insert Pitch Ordering Code Dimensions mm Helix Toolholder
Style
TPI RH d T F Y h min Deg.
1/4”-18NPTF V08 18 V08TH18NPTFR... 6 3.8 4.64 0.9 1.0 2.0 .V08-...

84
Thread Turning
Inserts
NPTF (con't)
Internal

IC 5.0 L
Internal IC
30° 30°

h L F F
Mini-3 Mini-L
90° 1°47’ Y
External Y
Defined by: ANSI B1.20.3-1976
Tolerance class: Standard NPTF

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH LH h min Y F mm Toolholder
4.0 6 27 4.0KIR27NPTF... 4.0KIL27NPTF... 0.64 0.6 3.6 6.25 .NVR.5-4.0K (LH)
27 5.0KIR27NPTF... 5.0KIL27NPTF... 0.64 0.6
5.0 8 4.7 7.8 .NVRC7-5.0K (LH)
18 5.0KIR18NPTF... 5.0KIL18NPTF... 1.00 0.8
27 6.0KIR27NPTF... 6.0KIL27NPTF... 0.64 0.8 5.3
6.0 10 18 6.0KIR18NPTF... 6.0KIL18NPTF... 1.00 1.0 5.3 10.0 .NVRC1..-6.0K (LH)
14 6.0KIR14NPTF... 6.0KIL14NPTF... 1.35 1.1 5.3

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm TPI RH LH h min Y F mm Toolholder
27 5LKIR27NPTF... 5LKIL27NPTF... 0.64 0.8 4.65
5.0L 18 5LKIR18NPTF... 5LKIL18NPTF... 1.00 1.0 4.65 8.0 .NVRC10.-5LK (LH)
14 5LKIR14NPTF... 5LKIL14NPTF... 1.35 1.1 4.65

NPTF
Internal L

F
Internal Y
30° 30° L1 d

90° 1°47’
External
Defined by: ANSI B1.20.3-1976
Tolerance class: Standard NPTF
RH-Double Ended

Micro - Double Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
Thread d mm TPI RH L1 L F Y h min mm Toolholder
1/16”-27NPTF 27 6.0SIR27NPTF... 16 50 2.50 0.80 0.64
6.0 6.0 SMC..-6.0
1/4”-18NPTF 18 6.0SIR18NPTF... 16 50 2.50 1.00 1.00
Left handed tool supplied by request (Example: 6.0SIL18NPTF...).

85
Thread Turning
Inserts

NPS
External / Internal Y Y
X X

30° 30° Internal

L L
h
IC IC
External
External Standard Internal Standard
Defined by: USA NBS H28 (1957)
Tolerance class: Standard NPS

Standard - External
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
24 3ER24NPS... 3EL24NPS... 0.79 0.7 0.8
16 3ER16NPS... 3EL16NPS... 1.21 0.8 1.1
14 3ER14NPS... 3EL14NPS... 1.33 0.9 1.2
3/8” 16 YE3 YI3 AL..-3 (LH)
12 3ER12NPS... 3EL12NPS... 1.63 1.1 1.4
11.5 3ER11.5NPS... 3EL11.5NPS... 1.71 1.1 1.5
9 3ER9NPS... 3EL9NPS... 2.20 1.2 1.6
8 4ER8NPS... 4EL8NPS... 2.46 1.3 1.9
1/2” 22 7 4ER7NPS... 4EL7NPS... 2.82 1.6 2.3 YE4 YI4 AL..-4 (LH)
6 4ER6NPS... 4EL6NPS... 3.31 1.6 2.3
5/8” 27 5 5ER5NPS... 5EL5NPS... 3.98 1.9 2.8 YE5 YI5 AL..-5 (LH)

Standard - Internal
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
24 3IR24NPS... 3IL24NPS... 0.79 0.7 0.8
14 3IR14NPS... 3IL14NPS... 1.33 0.9 1.2
3/8” 16 12 3IR12NPS... 3IL12NPS... 1.63 1.1 1.4 YI3 YE3 AVR..-3 (LH)
11.5 3IR11.5NPS... 3IL11.5NPS... 1.71 1.1 1.5
9 3IR9NPS... 3IL9NPS... 2.20 1.2 1.6
8 4IR8NPS... 4IL8NPS... 2.46 1.3 1.9
1/2” 22 7 4IR7NPS... 4IL7NPS... 2.82 1.6 2.3 YI4 YE4 AVR..-4 (LH)
6 4IR6NPS... 4IL6NPS... 3.31 1.6 2.3
5/8” 27 5 5IR5NPS... 5IL5NPS... 3.98 1.9 2.8 YI5 YE5 AVR..-5 (LH)

86
Thread Turning
Inserts
Round (DIN 405)
External Y
Y
X X

R0.22104P Internal
30°
h L L
h
IC IC
R0.23851P
External
Defined by: DIN 405 Standard F-Line
Tolerance class: 7h/7H

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
10 3ER10RD... 3EL10RD... 1.27 1.1 1.2
3/8” 16 8 3ER8RD... 3EL8RD... 1.59 1.4 1.3 YE3 YI3 AL..-3 (LH)
6 3ER6RD... 3EL6RD... 2.12 1.5 1.7
6 4ER6RD... 4EL6RD... 2.12 1.5 1.7
1/2” 22 YE4 YI4 AL..-4 (LH)
4 4ER4RD... 4EL4RD... 3.18 2.2 2.3
6 4FER6RD... 2.12 1.5 1.7
1/2”F 23 YE4F AL...-4F
4 4FER4RD... 3.18 2.2 2.3
5/8” 27 4 5ER4RD... 5EL4RD... 3.18 2.2 2.3 YE5 YI5 AL..-5 (LH)

Internal Y
Y
X X

R0.22104P Internal
30°
h L L
h
R0.23851P IC IC
External
Defined by: DIN 405 Standard F-Line
Tolerance class: 7h/7H

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
10 3IR10RD... 3IL10RD... 1.27 1.1 1.2
3/8” 16 8 3IR8RD... 3IL8RD... 1.59 1.4 1.4 YI3 YE3 AVR..-3 (LH)
6 3IR6RD... 3IL6RD... 2.12 1.4 1.5
6 4IR6RD... 4IL6RD... 2.12 1.5 1.7
1/2” 22 YI4 YE4 AVR..-4 (LH)
4 4IR4RD... 4IL4RD... 3.18 2.2 2.3
6 4FIR6RD... 2.12 1.5 1.7
1/2”F 23 YI4F AVRC...-4F
4 4FIR4RD... 3.18 2.2 2.3
5/8” 27 4 5IR4RD... 5IL4RD... 3.18 2.2 2.3 YI5 YE5 AVR..-5 (LH)

87
Thread Turning
Inserts

Round (DIN 20400)


External Y Y
X X Y

R0.22104P Internal X
30° L
h L L
h
IC IC IC
R0.23851P
R0.22104P External
Defined by: DIN 20400 Standard F-Line U Style
Tolerance class: Standard

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
3.0 4ER3.0RD20400... 4EL3.0RD20400... 1.65 1.3 1.7
4.0 4ER4.0RD20400... 4EL4.0RD20400... 2.20 1.6 2.2
1/2” 22 YE4 YI4 AL..-4 (LH)
5.0 4ER5.0RD20400... 4EL5.0RD20400... 2.75 1.4 1.7
6.0 4ER6.0RD20400... 4EL6.0RD20400... 3.30 1.7 2.1
3.0 4FER3.0RD20400... 1.65 1.3 1.7
4.0 4FER4.0RD20400... 2.2 1.6 2.2
1/2”F 23 YE4F AL...-4F
5.0 4FER5.0RD20400... 2.75 1.4 1.7
6.0 4FER6.0RD20400... 3.3 1.7 2.1

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH+LH h min X Y RH LH Toolholder
5/8”U 27 8.0 5UEI8.0RD20400... 4.4 2.9 13.5 YE5U YI5U AL..-5U (LH)

88
Thread Turning
Inserts
Round (DIN 20400) (con't)
External X
Y
Y
Y
R0.22104P Internal X
30° X
L
h L
L
h
IC IC
R0.23851P
R0.22104P External

IC
Defined by: DIN 20400 Mega Line Mega Line
Tolerance class: Standard

External
Insert Size Pitch Ordering Code Dimensions mm Number of Passes
0.07mm-Min. 0.15mm-Max.
IC L mm mm RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
10.0 5MGER10.0RD20400... 5.50 4.12 78 36
5/8” MG 27 12.0 5MGER12.0RD20400... 6.60 5.39 11.3 93 43
16.0 5MGER16.0RD20400... 8.80 4.92 124 58

External Toolholders for Round (DIN 20400)

H1 H

F B

L2
L1

External Spare Parts

Insert Ordering Code Dimensions mm Thread Diameter Range


(Min.-Max.)
RH H=B=H1 F L1 L2 Insert Screw Torx Key
NL25-5MG10RD 25 16.5 155
5MGER10.0RD20400... NL32-5MG10RD 32 23.5 175 22 (RD132-170)x10
NL40-5MG10RD 40 31.5 205
NL25-5MG12RD 25 16.5 155
5MGER12.0RD20400... NL32-5MG12RD 32 23.5 175 22 (RD180-224)x12 S5MG K6T
NL40-5MG12RD 40 31.5 205
NL25-5MG16RD 25 16.5 155
5MGER16.0RD20400... NL32-5MG16RD 32 23.5 175 22 (RD236-300)x16
NL40-5MG16RD 40 31.5 205

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

89
Thread Turning
Inserts

Round (DIN 20400) (con't)


Internal Y Y
X X Y

R0.22104P Internal X
30° L
h L L
h
R0.23851P IC IC IC
R0.22104P External
Defined by: DIN 20400 Standard F-Line U Style
Tolerance class: Standard

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
3.0 4IR3.0RD20400... 4IL3.0RD20400... 1.65 1.3 1.7
4.0 4IR4.0RD20400... 4IL4.0RD20400... 2.20 1.6 2.2
1/2” 22 YI4 YE4 AVR..-4 (LH)
5.0 4IR5.0RD20400... 4IL5.0RD20400... 2.75 1.4 1.7
6.0 4IR6.0RD20400... 4IL6.0RD20400... 3.30 1.7 2.1
3.0 4FIR3.0RD20400... 1.65 1.3 1.7
4.0 4FIR4.0RD20400... 2.20 1.6 2.2
1/2”F 23 YI4F AVRC...-4F
5.0 4FIR5.0RD20400... 2.75 1.4 1.7
6.0 4FIR6.0RD20400... 3.30 1.7 2.1

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH+LH h min X Y RH LH Toolholder
5/8”U 27 8.0 5UEI8.0RD20400... 4.40 2.9 13.5 YI5U YE5U AVR..-5U (LH)

90
Thread Turning
Inserts
Round (DIN 20400) (con't)
Internal Y
Y
X
Y
R0.22104P Internal X X
30° L
h L L
h
IC IC
R0.23851P
R0.22104P External

Defined by: DIN 20400 IC


Mega Line Mega Line
Tolerance class: Standard

Internal
Insert Size Pitch Ordering Code Dimensions mm Number of Passes
0.07mm-Min. 0.15mm-Max.
IC L mm mm RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
10.0 5MGIR10.0RD20400... 5.50 4.12 78 36
5/8” MG 27 12.0 5MGIR12.0RD20400... 6.60 5.39 10.4 93 43
16.0 5MGIR16.0RD20400... 8.80 4.92 124 58

Internal Toolholders for Round (DIN 20400)

D1
D
A
F
L1 (max)
L

Internal Spare Parts

Insert Ordering Code Dimensions mm Min. Thread Diameter Range


Bore Dia. (Min.-Max.)
L1 Short Long Insert
RH A L D D1 F mm Chip Material Chip Material Screw Torx Key
(max)
NVRC40-5MG10RD 36 232.5 100 40 39.7 41.5
5MGIR10.0RD20400... NVRC50-5MG10RD 46 257.5 125 50 49.7 46.5 122 (RD132-170)x10 (RD132-170)x10
NVRC60-5MG10RD 57 282.5 150 60 59.7 51.5
NVRC40-5MG12RD 36 232.5 100 40 39.7 41.5
5MGIR12.0RD20400... NVRC50-5MG12RD 46 257.5 125 50 49.7 46.5 168 (RD180-224)x12 (RD180-224)x12 S5MG K6T
NVRC60-5MG12RD 57 282.5 150 60 59.7 51.5
NVRC40-5MG16RD 36 232.5 100 40 39.7 41.5
5MGIR16.0RD20400... NVRC50-5MG16RD 46 257.5 125 50 49.7 46.5 220 (RD236-300)x16 (RD236-300)x16
NVRC60-5MG16RD 57 282.5 150 60 59.7 51.5

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

91
Thread Turning
Inserts

Trapez
External Y Y
X X Y
X L
X
Internal L IC
30°
L L
h
Y
IC IC IC
T
External
Defined by: DIN 103 Standard F-Line
Tolerance class: 7e/7H

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
1/4” 11 1.5 2ER1.5TR... 2EL1.5TR... 0.90 0.8 0.9 - - NL..-2 (LH)
1.5 3ER1.5TR... 3EL1.5TR... 0.90 1.0 1.1
2.0 3ER2.0TR... 3EL2.0TR... 1.25 1.1 1.3
3/8” 16 YE3 YI3 AL..-3 (LH)
2.5 3ER2.5TR... 3EL2.5TR... 1.55 1.2 1.4
3.0 3ER3.0TR... 3EL3.0TR... 1.75 1.3 1.5
4.0 4ER4.0TR... 4EL4.0TR... 2.25 1.7 1.9
1/2” 22 5.0 4ER5.0TR... 4EL5.0TR... 2.75 2.1 2.5 YE4 YI4 AL..-4 (LH)
6.0 4ER6.0TR... 4EL6.0TR... 3.50 2.3 2.7
4.0 4FER4.0TR... 2.25 1.7 1.9
1/2”F 23 5.0 4FER5.0TR... 2.75 2.1 2.5 YE4F AL...-4F
6.0 4FER6.0TR... 3.50 2.3 2.7
5/8” 27 6.0 5ER6.0TR... 5EL6.0TR... 3.50 2.3 2.7 YE5 YI5 AL..-5 (LH)

92
Thread Turning
Inserts
Trapez
External Y Y
X X Y
X L
X
Internal L IC
30°
L L
h
Y
IC IC IC
T
External
Defined by: DIN 103 U Style V Style
Tolerance class: 7e/7H

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH+LH h min X Y RH LH Toolholder
6.0 4UE6.0TR... 3.50 2.0 11.0
1/2”U 22 7.0 4UE7.0TR... 4.00 2.3 11.0 YE4U YI4U AL..-4U (LH)
8.0 4UE8.0TR... 4.50 2.6 11.0
8.0 5UE8.0TR... 4.50 2.6 13.7
5/8”U 27 YE5U YI5U AL..-5U (LH)
9.0 5UE9.0TR... 5.00 3.0 13.7

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm RH LH h min X Y T Toolholder
6.0 5VER6.0TR... 5VEL6.0TR... 3.50 1.0 3.3 6
7.0 5VER7.0TR... 5VEL7.0TR... 4.00 1.0 3.3 6 NL..-5V-6 (LH)
8.0 5VER8.0TR... 5VEL8.0TR... 4.50 1.0 3.3 6
5/8”V 27
9.0 5VER9.0TR... 5VEL9.0TR... 5.00 1.0 4.3 8
NL..-5V-8 (LH)
10.0 5VER10.0TR... 5VEL10.0TR... 5.50 1.0 4.3 8
12.0 5VER12.0TR... 5VEL12.0TR... 6.50 1.0 5.2 10 NL..-5V-10 (LH)

93
Thread Turning
Inserts

Trapez (con't)
External Y
Y X Y

Internal X X
30°
L
h LL

IC IC
External

Defined by: DIN 103 IC


Tolerance class: 7e/7H Mega Line Mega Line

External
Insert Size Pitch Ordering Code Dimensions mm Number of Passes
0.07mm-Min. 0.15mm-Max.
IC L mm mm RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
12.0 5MGER12.0TR... 6.5 5.38 94 44
14.0 5MGER14.0TR... 8.0 4.38 115 54
16.0 5MGER16.0TR... 9.0 5.38 129 60
5/8” MG 27 11.3
18.0 5MGER18.0TR... 10.0 5.38 143 67
20.0 5MGER20.0TR... 11.0 7.38 158 74
24.0 5MGER24.0TR... 13.0 7.38 186 87

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

94
Thread Turning
Inserts
External Toolholders for Trapez

H1 H

F B

L2
L1

External Spare Parts

Insert Ordering Code Dimensions mm Thread Diameter Range


(Min.-Max.)
RH H=B=H1 F L1 L2 Insert Screw Torx Key
NL25-5MG12TR 25 16.5 155
5MGER12.0TR... NL32-5MG12TR 32 23.5 175 22 (TR44-300)x12
NL40-5MG12TR 40 31.5 205
NL25-5MG14TR 25 16.5 155
5MGER14.0TR... NL32-5MG14TR 32 23.5 175 22 (TR55-145)x14
NL40-5MG14TR 40 31.5 205
NL25-5MG16TR 25 16.5 155
5MGER16.0TR... NL32-5MG16TR 32 23.5 175 22 (TR65-175)x16
NL40-5MG16TR 40 31.5 205
S5MG K6T
NL25-5MG18TR 25 16.5 155
5MGER18.0TR... NL32-5MG18TR 32 23.5 175 22 (TR85-200)x18
NL40-5MG18TR 40 31.5 205
NL25-5MG20TR 25 16.5 155
5MGER20.0TR... NL32-5MG20TR 32 23.5 175 22 (TR100-230)x20
NL40-5MG20TR 40 31.5 205
NL25-5MG24TR 25 16.5 155
5MGER24.0TR... NL32-5MG24TR 32 23.5 175 22 (TR135-300)x24
NL40-5MG24TR 40 31.5 205

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

95
Thread Turning
Inserts

Trapez (con't)
Internal
Y YY Y
X X X Y X Y

Internal X X
30° 30°
L L
h h L L L L

IC IC IC ICIC IC
External
Defined by: DIN 103 Standard F-Line
Tolerance class: 7e/7H

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
1/4” 11 1.5 2IR1.5TR... 2IL1.5TR... 0.90 0.8 0.9 - - NVR..-2 (LH)
1.5 3IR1.5TR... 3IL1.5TR... 0.90 1.0 1.1
2.0 3IR2.0TR... 3IL2.0TR... 1.25 1.1 1.3
3/8” 16 YI3 YE3 AVR..-3 (LH)
2.5 3IR2.5TR... 3IL2.5TR... 1.53 1.2 1.4
3.0 3IR3.0TR... 3IL3.0TR... 1.75 1.3 1.5
4.0 4IR4.0TR... 4IL4.0TR... 2.25 1.7 1.9
1/2” 22 5.0 4IR5.0TR... 4IL5.0TR... 2.75 2.1 2.5 YI4 YE4 AVR..-4 (LH)
6.0 4IR6.0TR... 4IL6.0TR... 3.50 2.3 2.7
4.0 4FIR4.0TR... 2.25 1.7 1.9
1/2”F 23 5.0 4FIR5.0TR... 2.75 2.1 2.5 YI4F AVRC...-4F
6.0 4FIR6.0TR... 3.50 2.3 2.7
5/8” 27 6.0 5IR6.0TR... 5IL6.0TR... 3.50 2.3 2.7 YI5 YE5 AVR..-5 (LH)

96
Thread Turning
Inserts
Trapez (con't)
Internal
Y
X Y

Internal X
30°
L
h L

IC IC
External

Defined by: DIN 103 Coarse Pitch U Style Coarse Pitch


Tolerance class: 7e/7H

Coarse Pitch RH
Thread Insert Size Ordering Code Dimensions mm Min Bore Dia.
IC L mm RH h min X Y Toolholder RH mm
TR18x4 3/8”U 16 3UIR4.0TR158/013... 2.25 2.10 8.0 NVRC11-3U-156/020 14.0
TR20x4 3/8” 16 3IR4.0TR158/012... 2.25 1.53 1.9 NVRC13-3-156/006 16.0
TR22x5 3UIR5.0TR158/011... 2.75 1.56 8.0 NVRC14-3U-156/018 17.0
TR24x5 3/8”U 16 3UIR5.0TR158/011... 2.75 1.56 8.0 NVRC15-3U-156/019 19.0
TR26x5 3UIR5.0TR158/011... 2.75 1.56 8.0 NVRC15-3U-156/019 21.0
TR28x5 1/2” 22 4IR5.0TR... 2.75 2.30 2.7 NVRC20-4-156/008 23.0
TR30x6 1/2”U 22 4UIR6.0TR158/007... 3.50 1.94 11.0 NVRC20-4U-156/011 24.0
TR36x6 5/8” 27 5IR6.0TR... 3.50 2.30 2.7 NVRC25-5-156/012 30.0
TR38x7 4UIR7.0TR158/008... 4.00 2.27 11.0 NVRC25-4U-156/013 31.0
TR40x7 4UIR7.0TR158/008... 4.00 2.27 11.0 NVRC25-4U-156/013 33.0
1/2”U 22
TR42x7 4UIR7.0TR158/008... 4.00 2.27 11.0 NVRC32-4U-156/014 35.0
TR44x7 4UIR7.0TR158/008... 4.00 2.27 11.0 NVRC32-4U-156/014 37.0
TR46x8 5UIR8.0TR158/010... 4.50 2.59 13.5 NVRC32-5U-156/015 38.0
TR48x8 5UIR8.0TR158/010... 4.50 2.59 13.5 NVRC32-5U-156/015 40.0
5/8”U 27
TR50x8 5UIR8.0TR158/010... 4.50 2.59 13.5 NVRC32-5U-156/015 42.0
TR52x8 5UIR8.0TR158/010... 4.50 2.59 13.5 NVRC32-5U-156/015 44.0

Coarse Pitch LH
Thread Insert Size Ordering Code Dimensions mm Min Bore Dia.
IC L mm LH h min X Y Toolholder LH mm
TR18x4 3/8”U 16 3UIR4.0TR158/013... 2.25 2.10 8.0 NVRC11-3ULH-156/029 14.0
TR20x4 3/8” 16 3IL4.0TR158/015... 2.25 1.53 1.9 NVRC13-3LH-156/028 16.0
TR22x5 3UIR5.0TR158/011... 2.75 1.56 8.0 NVRC14-3ULH-156/030 17.0
TR24x5 3/8”U 16 3UIR5.0TR158/011... 2.75 1.56 8.0 NVRC15-3ULH-156/031 19.0
TR26x5 3UIR5.0TR158/011... 2.75 1.56 8.0 NVRC15-3ULH-156/031 21.0
TR28x5 1/2” 22 4IL5.0TR... 2.75 2.30 2.7 NVRC20-4LH-156/024 23.0
TR30x6 1/2”U 22 4UIR6.0TR158/007... 3.50 1.94 11.0 NVRC20-4ULH-156/021 24.0
TR36x6 5/8” 27 5IL6.0TR... 3.50 2.30 2.7 NVRC25-5LH-156/017 30.0
TR38x7 4UIR7.0TR158/008... 4.00 2.27 11.0 NVRC25-4ULH-156/032 31.0
TR40x7 4UIR7.0TR158/008... 4.00 2.27 11.0 NVRC25-4ULH-156/032 33.0
1/2”U 22
TR42x7 4UIR7.0TR158/008... 4.00 2.27 11.0 NVRC32-4ULH-156/022 35.0
TR44x7 4UIR7.0TR158/008... 4.00 2.27 11.0 NVRC32-4ULH-156/022 37.0
TR46x8 5UIR8.0TR158/010... 4.50 2.59 13.5 NVRC32-5ULH-156/027 38.0
TR48x8 5UIR8.0TR158/010... 4.50 2.59 13.5 NVRC32-5ULH-156/027 40.0
5/8”U 27
TR50x8 5UIR8.0TR158/010... 4.50 2.59 13.5 NVRC32-5ULH-156/027 42.0
TR52x8 5UIR8.0TR158/010... 4.50 2.59 13.5 NVRC32-5ULH-156/027 44.0

U Type RH inserts can be used for both LH and RH applications.

97
Thread Turning
Inserts

Trapez (con't)
Internal
Y
L
X
X
Internal L IC
30°
h
Y
IC
External T

Defined by: DIN 103 U Style V Style


Tolerance class: 7e/7H

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH+LH h min X Y RH LH Toolholder
6.0 4UI6.0TR... 3.50 2.0 11.0
1/2”U 22 7.0 4UI7.0TR... 4.00 2.3 11.0 YI4U YE4U AVR..-4U (LH)
8.0 4UI8.0TR... 4.50 2.6 11.0
8.0 5UI8.0TR... 4.50 2.6 13.7
5/8”U 27 YI5U YE5U AVR..-5U (LH)
9.0 5UI9.0TR... 5.00 3.0 13.7

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm RH LH h min X Y T Toolholder
6.0 5VIR6.0TR... 5VIL6.0TR... 3.50 1.0 3.3 6
7.0 5VIR7.0TR... 5VIL7.0TR... 4.00 1.0 3.3 6
8.0 5VIR8.0TR... 5VIL8.0TR... 4.50 1.0 3.3 6
5/8”V 27 NVR..-5V (LH)
9.0 5VIR9.0TR... 5VIL9.0TR... 5.00 1.0 4.3 8
10.0 5VIR10.0TR... 5VIL10.0TR... 5.50 1.0 4.3 8
12.0 5VIR12.0TR... 5VIL12.0TR... 6.50 1.0 5.2 10

98
Thread Turning
Inserts
Trapez
Internal Y
X Y Y

Internal XX
30°
L
h L L

IC IC
External

Defined by: DIN 103 IC


Tolerance class: 7e/7H Mega Line Mega Line

Internal
Insert Size Pitch Ordering Code Dimensions mm Number of Passes
0.07mm-Min. 0.15mm-Max.
IC L mm mm RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
12.0 5MGIR12.0TR... 6.5 5.38 96 45
14.0 5MGIR14.0TR... 8.0 4.38 118 55
16.0 5MGIR16.0TR... 9.0 5.38 131 61
5/8” MG 27 10.4
18.0 5MGIR18.0TR... 10.0 5.38 145 68
20.0 5MGIR20.0TR... 11.0 7.38 160 75
24.0 5MGIR24.0TR... 13.0 7.38 188 88

Internal Toolholders for Trapez

D1 D1
D D
A A
F
F L1 (max)
L1 (max)
L
L

Internal Spare Parts


Insert Ordering Code Dimensions mm Min. Thread Diameter Range
Bore Dia. (Min.-Max.)
RH A L L1 D D1 F mm Short Long Insert Torx Key
(max) Chip Material Chip Material Screw
NVRC40-5MG12TR 36 232.5 100 40 39.7 41.5 73 (TR85-300)x12 (TR85-300)x12
5MGIR12.0TR... NVRC50-5MG12TR 46 257.5 125 50 49.7 46.5 73 (TR85-300)x12 (TR95-300)x12
NVRC60-5MG12TR 57 282.5 150 60 59.7 51.5 83 (TR95-300)x12 (TR105-300)x12
NVRC40-5MG14TR 36 232.5 100 40 39.7 41.5 101 (TR115-145)x14 (TR115-145)x14
5MGIR14.0TR... NVRC50-5MG14TR 46 257.5 125 50 49.7 46.5 101 (TR115-145)x14 (TR115-145)x14
NVRC60-5MG14TR 57 282.5 150 60 59.7 51.5 101 (TR115-145)x14 (TR115-145)x14
NVRC40-5MG16TR 36 232.5 100 40 39.7 41.5 64 (TR80-175)x16 (TR150-175)x16
5MGIR16.0TR... NVRC50-5MG16TR 46 257.5 125 50 49.7 46.5 134 (TR150-175)x16 (TR150-175)x16
NVRC60-5MG16TR 57 282.5 150 60 59.7 51.5 134 (TR150-175)x16 (TR150-175)x16
S5MG K6T
NVRC40-5MG18TR 36 232.5 100 40 39.7 41.5 72 (TR85-200)x18 (TR90-200)x18
5MGIR18.0TR... NVRC50-5MG18TR 46 257.5 125 50 49.7 46.5 72 (TR90-200)x18 (TR180-200)x18
NVRC60-5MG18TR 57 282.5 150 60 59.7 51.5 162 (TR180-200)x18 (TR180-200)x18
NVRC40-5MG20TR 36 232.5 100 40 39.7 41.5 80 (TR100-230)x20 (TR100-230)x20
5MGIR20.0TR... NVRC50-5MG20TR 46 257.5 125 50 49.7 46.5 80 (TR100-230)x20 (TR100-230)x20
NVRC60-5MG20TR 57 282.5 150 60 59.7 51.5 85 (TR105-230)x20 (TR210-230)x20
NVRC40-5MG24TR 36 232.5 100 40 39.7 41.5 111 (TR135-300)x24 (TR135-300)x24
5MGIR24.0TR... NVRC50-5MG24TR 46 257.5 125 50 49.7 46.5 111 (TR135-300)x24 (TR135-300)x24
NVRC60-5MG24TR 57 282.5 150 60 59.7 51.5 111 (TR135-300)x24 (TR135-300)x24
Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

99
Thread Turning
Inserts

Trapez (con't) Mini-V


Internal Y
F
X Y
d
Internal X
30°
L
h L h Helix
Y
IC IC
External
Toolholder face
Defined by: DIN 103
Tolerance class: 7e/7H T

Mini-V
Min. Thread Insert Pitch Ordering Code Dimensions mm Helix Toolholder
Style
mm RH d T F Y h min Deg.
TR10x2.0 2.0 V08TH2.0TRR... 4.79 0.90 1.25 3.5
V08 6 3.8 .V08-...
TR11x3.0 3.0 V08TH3.0TRR... 4.95 1.18 1.75 5
TR16x4.0 V11 4.0 V11TH4.0TRR... 8 4.2 6.53 1.55 2.25 4.5 .V11-...

Trapez
IC IC 5.0 L
Internal
30° 30°
IC IC 5.0 L

h h
LL F F
IC IC 5.0F L F
30° Internal Standard Y
Y
Y Y
h Y IC 5.0 L
L Y IC
IC F IC 5.0 L F
30° 30°
h External h L Y
L LY L
F FF F FF
Defined by: DIN 103
U Style Mini-L
IC Tolerance class: 7e/7H IC YY
Y
Y

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm mm RH LH h min Y F mm Toolholder
5.0 8 1.5 5.0KIR1.5TR... 5.0KIL1.5TR... 0.85 0.70 4.7 7.8 .NVRC7-5.0K (LH)
1.5 6.0KIR1.5TR... 6.0KIL1.5TR... 0.85 0.85 5.3 10.0
6.0 10 .NVRC1..-6.0K (LH)
2.0 6.0KIR2.0TR... 6.0KIL2.0TR... 1.25 1.30 5.3 10.0

Mini-3 U Style
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm mm RH+LH h min Y F mm Toolholder
5.0U 8 2.0 5.0KUI2TR... 1.25 4.00 5.7 9.0 .NVRC8-5.0KU (LH)

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm mm RH LH h min Y F mm Toolholder
1.5 5LKIR1.5TR... 5LKIL1.5TR... 0.85 0.85 4.65 8.0
5.0L .NVRC10. -5LK (LH)
2.0 5LKIR2.0TR... 5LKIL2.0TR... 1.25 1.30 4.80 9.0

100
Thread Turning
Inserts
Trapez
Internal Y
X Y D min
L ref

Internal X
30°
Helix L
h L
F F
Y
60°

d
RH-Single Ended IC IC L
Y
External
L1
Defined by: DIN 103 L2 ref
Tolerance class: 7e/7H

Micro - Single Ended


Insert Dia. Pitch Ordering Code Dimensions mm Min. Bore Dia.
Thread d mm mm RH/LH Helix ° L1 F Y h min L2 ref* L ref D mm Toolholder
TR8-TR10x1.5 1.5 M662TH1.5TRL20R... 3.3 2.95 1.1 0.9
6.0 6.2 MH...-4.0
TR9-TR12x2.0 2.0 M662TH2.0TRL20R... 4.0 2.95
20.3 1.3 1.25 23 46.7
TR10-TR14x2.0 2.0 M772TH2.0TRL20R... 3.4 3.45
7.0 7.2 MH...-7.0
TR11-TR16x3.0 3.0 M772TH3.0TRL20R... 4.75 3.45 1.5 1.75
* L2 Ref: Repeatability within +/-0.02.

101
Thread Turning
Inserts

American ACME
Y
External X
Y X Y Y Y
X L X L
X X L
X
X L
29° Internal L IC
IC IC
L LL
h ØC
Y Y Y
IC IC
IC IC IC T T T
External

Defined by: ANSI B1.5:1988


Tolerance class: 3G Standard F-Line U Style V Style On Edge

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
1/4” 11 16 2ER16ACME... 2EL16ACME... 0.92 1.0 1.1 - - NL..-2 (LH)
16 3ER16ACME... 3EL16ACME... 0.92 1.0 1.1
14 3ER14ACME... 3EL14ACME... 1.03 1.0 1.2
12 3ER12ACME... 3EL12ACME... 1.19 1.1 1.2
3/8” 16 YE3 YI3 AL..-3 (LH)
10 3ER10ACME... 3EL10ACME... 1.52 1.3 1.4
8 3ER8ACME... 3EL8ACME... 1.84 1.4 1.5
7 3ER7ACME... 3EL7ACME... 2.08 1.9 2.2
7 4ER7ACME... 4EL7ACME... 2.08 1.9 2.2
1/2” 22 6 4ER6ACME... 4EL6ACME... 2.37 1.8 2.1 YE4 YI4 AL..-4 (LH)
5 4ER5ACME... 4EL5ACME... 2.79 2.0 2.3
6 4FER6ACME... 2.37 1.8 2.1
1/2”F 23 YE4F AL...-4F
5 4FER5ACME... 2.79 2.0 2.3
5/8” 27 4 5ER4ACME... 5EL4ACME... 3.43 2.4 2.7 YE5 YI5 AL..-5 (LH)

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4 4UE4ACME... 3.43 2.3 11.0
1/2”U 22 YE4U YI4U AL..-4U (LH)
3 4UE3ACME... 4.49 3.0 11.0
5/8”U 27 3 5UE3ACME... 4.49 3.0 13.7 YE5U YI5U AL..-5U (LH)

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VER4ACME... 5VEL4ACME... 3.43 1.0 3.3 6
3.5 5VER3.5ACME... 5VEL3.5ACME... 3.85 1.0 3.3 6 NL..-5V-6 (LH)
5/8”V 27
3 5VER3ACME... 5VEL3ACME... 4.49 1.0 3.3 6
2 5VER2ACME... 5VEL2ACME... 6.60 1.0 5.2 10 NL..-5V-10 (LH)

On Edge
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH h min T ØC X Y
12 TNEC43EI12ACME... 1.19
10 TNEC43EI10ACME... 1.52
1/2” 22 8 TNEC43EI8ACME... 1.83 4.76 5.2 2.4
6 TNEC43EI6ACME... 2.36
0.5
4 TNEC43EI4ACME... 3.43
4 TNEC54EI4ACME... 3.43
5/8” 27 6.35 6.5 3.2
3 TNEC54EI3ACME... 4.50
3/4” 32 2 TNEC56EI2ACME... 6.60 9.53 8.0 4.8
On Edge inserts are suited to existing toolholders on the market.

102
Thread Turning
Inserts
American ACME (con't)
External
Y Y
Y
X X

Internal
29° X
L
h L L

IC IC
External
Mega Line IC Mega Line
Defined by: ANSI B1.5:1988
Tolerance class: 3G

External
Insert Size Pitch Ordering Code Dimensions mm Number of Passes
0.07mm-Min. 0.15mm-Max.
IC L mm TPI RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
2 5MGER2ACME... 6.60 4.81 95 44
1 1/2 5MGER1-1/2ACME... 8.72 5.81 125 58
5/8” MG 27 11.3
1 1/3 5MGER1-1/3ACME... 9.78 6.81 140 65
1 5MGER1ACME... 12.95 8.31 186 87

External Toolholders for American ACME

H1 H

F B

L2
L1

External Spare Parts

Insert Ordering Code Dimensions Thread Diameter Range


(Min.-Max.)
RH H=B=H1 F L1 L2 Insert Screw Torx Key
NL25-5MG2ACME 25 16.5 155
5MGER2ACME... NL32-5MG2ACME 32 23.5 175 22 (3”-5”)-2ACME
NL40-5MG2ACME 40 31.5 205
NL25-5MG1-1/2ACME 25 16.5 155
5MGER1-1/2ACME... NL32-5MG1-1/2ACME 32 23.5 175 22 (3’’-5”)-1 1/2ACME
NL40-5MG1-1/2ACME 40 31.5 205
S5MG K6T
NL25-5MG1-1/3ACME 25 16.5 155
5MGER1-1/3ACME... NL32-5MG1-1/3ACME 32 23.5 175 22 (3’’-5”)-1 1/3ACME
NL40-5MG1-1/3ACME 40 31.5 205
NL25-5MG1ACME 25 16.5 155
5MGER1ACME... NL32-5MG1ACME 32 23.5 175 22 (3.5”-5”)-1ACME
NL40-5MG1ACME 40 31.5 205

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

103
Thread Turning
Inserts

American ACME (con't)


Internal
Y Y
X X

Internal
29°
h L L

IC IC
External
Defined by: ANSI B1.5:1988 Standard F-Line
Tolerance class: 3G

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
1/4” 11 16 2IR16ACME... 2IL16ACME... 0.92 0.9 0.9 - - NVR..-2 (LH)
16 3IR16ACME... 3IL16ACME... 0.92 1.0 1.1
14 3IR14ACME... 3IL14ACME... 1.03 1.1 1.2
3/8” 16 12 3IR12ACME... 3IL12ACME... 1.19 1.2 1.3 YI3 YE3 AVR..-3 (LH)
10 3IR10ACME... 3IL10ACME... 1.52 1.2 1.3
8 3IR8ACME... 3IL8ACME... 1.84 1.4 1.5
6 4IR6ACME... 4IL6ACME... 2.37 1.8 2.1
1/2” 22 YI4 YE4 AVR..-4 (LH)
5 4IR5ACME... 4IL5ACME... 2.79 2.0 2.3
6 4FIR6ACME... 2.37 1.8 2.1
1/2”F 23 YI4F AVRC...-4F
5 4FIR5ACME... 2.79 2.0 2.3
5/8” 27 4 5IR4ACME... 5IL4ACME... 3.43 2.3 2.6 YI5 YE5 AVR..-5 (LH)

104
Thread Turning
Inserts
American ACME (con't)
Internal
Y
X Y

Internal X
29° L
h L

IC IC
External
Defined by: ANSI B1.5:1988 Standard U Style
Tolerance class: 3G

Coarse Pitch RH
Thread Insert Size Ordering Code Dimensions mm Anvil Min Bore Dia.
TPI IC L mm RH h min X Y RH Toolholder RH mm
1/2”x10 6.0U 10 6.0KUIR10ACME158/005... 1.52 1.0 5.2 - NVRC8-6.0KU-156/003 10.16
5/8”x8 1/4”U 11 2UIR8ACME158/006... 1.84 1.0 5.5 - NVRC10-2U-156/004 12.70
3/4”x6 3IR6ACME... 2.37 1.7 1.8 - NVRC11-3-156/005 14.82
3/8” 16
7/8”x6 3IR6ACME... 2.37 1.7 1.8 - NVRC13-3-156/006 18.42
1”x5 4IR5ACME158/018... 2.79 2.0 2.3 - NVRC17-4-156/039 20.32
1 1/8”x5 1/2” 22 4IR5ACME... 2.79 2.0 2.3 - NVRC20-4-156/008 24.00
1 1/4”x5 4IR5ACME... 2.79 2.0 2.3 - NVRC20-4-156/009 27.18
1 1/2”x4 5IR4ACME... 3.43 2.3 2.6 - NVRC28-5-156/010 32.38
5/8” 27
1 3/4”x4 5IR4ACME... 3.43 2.3 2.6 YI5-1P AVRC32-5 38.74

Coarse Pitch LH
Thread Insert Size Ordering Code Dimensions mm Anvil Min Bore Dia.
TPI IC L mm LH h min X Y LH Toolholder LH mm
1/2”x10 6.0U 10 6.0KUIR10ACME158/005... 1.52 1.0 5.2 - NVRC8-6.0KULH-156/037 10.16
5/8”x8 1/4”U 11 2UIR8ACME158/006... 1.84 1.0 5.5 - NVRC10-2ULH-156/038 12.70
3/4”x6 3IL6ACME... 2.37 1.7 1.8 - NVRC11-3LH-156/025 14.82
3/8” 16
7/8”x6 3IL6ACME... 2.37 1.7 1.8 - NVRC13-3LH-156/028 18.42
1”x5 4IL5ACME158/019... 2.79 2.0 2.3 - NVRC17-4LH-156/040 20.32
1 1/8”x5 1/2” 22 4IL5ACME... 2.79 2.0 2.3 - NVRC20-4LH-156/024 24.00
1 1/4”x5 4IL5ACME... 2.79 2.0 2.3 - NVRC20-4LH-156/033 27.18
1 1/2”x4 5IL4ACME... 3.43 2.3 2.6 - NVRC28-5LH-156/034 32.38
5/8” 27
1 3/4”x4 5IL4ACME... 3.43 2.3 2.6 YE5-1P AVRC32-5LH 38.74
U Type RH Inserts Can Be Used for Both LH and RH Applications.

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4 4UI4ACME... 3.43 2.3 11.0
1/2”U 22 YI4U YE4U AVR..-4U (LH)
3 4UI3ACME... 4.49 2.9 11.0
5/8”U 27 3 5UI3ACME... 4.49 2.9 13.7 YI5U YE5U AVR..-5U(LH)

105
Thread Turning
Inserts

American ACME (con't)


Internal LL
L X XX

29° Internal IC IC
IC
h ØC
Y YY

External T T TT

Defined by: ANSI B1.5:1988


Tolerance class: 3G V Style On Edge

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VIR4ACME... 5VIL4ACME... 3.43 1.0 3.3 6
3.5 5VIR3.5ACME... 5VIL3.5ACME... 3.85 1.0 3.3 6
5/8”V 27 NVR..-5V (LH)
3 5VIR3ACME... 5VIL3ACME... 4.49 1.0 3.3 6
2 5VIR2ACME... 5VIL2ACME... 6.60 1.0 5.2 10

On Edge
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH h min T ØC X Y
12 TNEC43EI12ACME... 1.19
10 TNEC43EI10ACME... 1.52
1/2” 22 8 TNEC43EI8ACME... 1.83 4.76 5.2 2.4
6 TNEC43EI6ACME... 2.36
0.5
4 TNEC43EI4ACME... 3.43
4 TNEC54EI4ACME... 3.43
5/8” 27 6.35 6.5 3.2
3 TNEC54EI3ACME... 4.50
3/4” 32 2 TNEC56EI2ACME... 6.60 9.53 8.0 4.8
On Edge inserts are suited to existing toolholders on the market.

106
Thread Turning
Inserts
American ACME (con't)
Internal
Y

IC 6.0 IC 5.0 L
29° Internal X
L
h
L
F F

External Y
Y Mega Line IC Mega Line
Defined by: ANSI B1.5:1988
Tolerance class: 3G

Internal
Insert Size Pitch Ordering Code Dimensions mm Number of Passes
0.07mm-Min. 0.15mm-Max.
IC L mm TPI RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
2 5MGIR2ACME... 6.54 4.81 94 44
1 1/2 5MGIR1-1/2ACME... 8.55 5.81 124 58
5/8” MG 27 10.4
1 1/3 5MGIR1-1/3ACME... 9.56 6.81 139 65
1 5MGIR1ACME... 12.57 8.31 184 86

Internal Toolholders for American ACME

D1
D
A
F
L1 (max)
L

Internal Spare Parts

Insert Ordering Code Dimensions mm Min. Thread Diameter Range


Bore Dia. (Min.-Max.)
L1 Short Long Insert
RH A L D D1 F mm Screw Torx Key
(max) Chip Material Chip Material
NVRC40-5MG2ACME 36 232.5 100 40 39.7 41.5 63.5 (3”-5”)-2ACME (3.5”-5”)-2ACME
5MGIR2ACME... NVRC50-5MG2ACME 46 257.5 125 50 49.7 46.5 76.2 (3.5”-5”)-2ACME (4”-5”)-2ACME
NVRC60-5MG2ACME 57 282.5 150 60 59.7 51.5 88.9 (4”-5”)-2ACME (4.5”-5”)-2ACME
NVRC40-5MG1-1/2ACME 36 232.5 100 40 39.7 41.5 59.3 (3’’-5”)-1 1/2ACME (3.5’’-5”)-1 1/2ACME
5MGIR1-1/2ACME... NVRC50-5MG1-1/2ACME 46 257.5 125 50 49.7 46.5 72.0 (3.5’’-5”)-1 1/2ACME (4’’-5”)-1 1/2ACME
NVRC60-5MG1-1/2ACME 57 282.5 150 60 59.7 51.5 84.7 (4’’-5”)-1 1/2ACME (4.5’’-5”)-1 1/2ACME
S5MG K6T
NVRC40-5MG1-1/3ACME 36 232.5 100 40 39.7 41.5 57.2 (3’’-5”)-1 1/3ACME (3.5’’-5”)-1 1/3ACME
5MGIR1-1/3ACME... NVRC50-5MG1-1/3ACME 46 257.5 125 50 49.7 46.5 69.9 (3.5’’-5”)-1 1/3ACME (4.0’’-5”)-1 1/3ACME
NVRC60-5MG1-1/3ACME 57 282.5 150 60 59.7 51.5 82.6 (4.0’’-5”)-1 1/3ACME (4.5’’-5”)-1 1/3ACME
NVRC40-5MG1ACME 36 232.5 100 40 39.7 41.5 63.5 (3.5''-5”)-1ACME (4''-5”)-1ACME
5MGIR1ACME... NVRC50-5MG1ACME 46 257.5 125 50 49.7 46.5 76.2 (4''-5”)-1ACME (4.5''-5”)-1ACME
NVRC60-5MG1ACME 57 282.5 150 60 59.7 51.5 76.2 (4''-5”)-1ACME (4.5''-5”)-1ACME

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

107
Thread Turning
Inserts

American ACME (con't)


IC 5.0 L
Internal IC
IC IC 5.0 L
30° 30°

h h
L
L IC 6.0
F
F
F
IC 5.0 L F
29° Internal
Standard Y
Y Y
Y h Y
L Y IC IC 5.0 L
IC F IC 5.0 L F
30° 30°
hExternal h L Y
L L Y L
FDefined by: ANSI B1.5:1988 FF F FF
Tolerance class: 3G U Style Mini-L
IC IC YY
Y
Y

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH LH h min Y F mm Toolholder
5.0 8 16 5.0KIR16ACME... 5.0KIL16ACME... 0.92 0.7 4.7 7.8 .NVRC7-5.0K (LH)
6.0 10 12 6.0KIR12ACME... 6.0KIL12ACME... 1.19 1.1 5.1 10.0 .NVRC1..-6.0K (LH)

Mini-3 U Style
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH+LH h min Y F mm Toolholder
14 5.0KUI14ACME... 1.03
5.0U 8 12 5.0KUI12ACME... 1.19 4.0 5.8 9.0 .NVRC8-5.0KU (LH)
10 5.0KUI10ACME... 1.52

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm TPI RH LH h min Y F mm Toolholder
5.0L 12 5LKIR12ACME... 5LKIL12ACME... 1.19 1.1 4.42 8.0 .NVRC10. -5LK (LH)

108
Thread Turning
Inserts
American ACME (2G)
Y
External X
X Y Y Y Y
X X LL
X X L
X
X L
29° Internal L IC
IC IC
LL L
h
YY
IC IC
IC IC IC T Y
External

Defined by: ANSI B1.5:1988


Tolerance class: 2G Standard F-Line U Style V Style

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
10 3ER10ACME-2G... 3EL10ACME-2G... 1.52 1.3 1.4
3/8” 16 YE3 YI3 AL..-3 (LH)
8 3ER8ACME-2G... 3EL8ACME-2G... 1.84 1.4 1.5
1/2” 22 5 4ER5ACME-2G... 4EL5ACME-2G... 2.79 2.0 2.3 YE4 YI4 AL..-4 (LH)
1/2”F 23 5 4FER5ACME-2G... 2.79 2.0 2.3 YE4F AL...-4F

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4 4UE4ACME-2G... 3.43 2.3 11.0
1/2”U 22 3.5 4UE3.5ACME-2G... 3.85 2.6 11.0 YE4U YI4U AL..-4U (LH)
3 4UE3ACME-2G... 4.49 3.0 11.0

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VER4ACME-2G... 5VEL4ACME-2G... 3.43 1.0 3.3 6
5/8”V 27 3.5 5VER3.5ACME-2G... 5VEL3.5ACME-2G... 3.85 1.0 3.3 6 NL..-5V-6 (LH)
3 5VER3ACME-2G... 5VEL3ACME-2G... 4.49 1.0 3.3 6

109
Thread Turning
Inserts

American ACME (2G) (con't)


Internal
Y Y Y L
Y Y X X Y X L X
X X
Internal X IC IC
29° 29° L
h h L L
L LL Y

IC IC IC IC IC T
IC T
External
Defined by: ANSI B1.5:1988 Standard F-Line U Style V Style
Tolerance class: 2G

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
10 3IR10ACME-2G... 3IL10ACME-2G... 1.52 1.2 1.3
3/8” 16 YI3 YE3 AVR..-3 (LH)
8 3IR8ACME-2G... 3IL8ACME-2G... 1.84 1.4 1.5
1/2” 22 5 4IR5ACME-2G... 4IL5ACME-2G... 2.79 2.0 2.3 YI4 YE4 AVR..-4 (LH)
1/2”F 23 5 4FIR5ACME-2G... 2.79 2.0 2.3 YI4F AVRC...-4F

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4 4UI4ACME-2G... 3.43 2.3 11.0
1/2”U 22 3.5 4UI3.5ACME-2G... 3.85 2.6 11.0 YI4U YE4U AVR..-4U (LH)
3 4UI3ACME-2G... 4.49 2.9 11.0

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VIR4ACME-2G... 5VIL4ACME-2G... 3.43 1.0 3.3 6
5/8”V 27 3.5 5VIR3.5ACME-2G... 5VIL3.5ACME-2G... 3.85 1.0 3.3 6 NVR..-5V (LH)
3 5VIR3ACME-2G... 5VIL3ACME-2G... 4.49 1.0 3.3 6

110
Thread Turning
Inserts
Stub ACME
Y
Y
External X
Y X Y Y
L
X X
X L L
X X
X
29° Internal L IC
L
L IC IC
L L
h ØC
Y Y
IC
IC IC Y
IC
External IC TT T

Defined by: ANSI B1.8:1988


Tolerance class: 2G Standard F-Line U Style V Style On Edge

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
1/4” 11 16 2ER16STACME... 2EL16STACME... 0.60 1.0 1.0 - - NL..-2 (LH)
16 3ER16STACME... 3EL16STACME... 0.60 1.0 1.0
14 3ER14STACME... 3EL14STACME... 0.67 1.1 1.1
12 3ER12STACME... 3EL12STACME... 0.76 1.2 1.2
3/8” 16 YE3 YI3 AL..-3 (LH)
10 3ER10STACME... 3EL10STACME... 1.02 1.2 1.3
8 3ER8STACME... 3EL8STACME... 1.21 1.4 1.5
6 3ER6STACME... 3EL6STACME... 1.52 1.7 1.8
6 4ER6STACME... 4EL6STACME... 1.52 1.7 1.8
1/2” 22 5 4ER5STACME... 4EL5STACME... 1.78 2.1 2.3 YE4 YI4 AL..-4 (LH)
4 4ER4STACME... 4EL4STACME... 2.16 2.3 2.3
6 4FER6STACME... 1.52 1.7 1.8
1/2”F 23 5 4FER5STACME... 1.78 2.1 2.3 YE4F AL...-4F
4 4FER4STACME... 2.16 2.3 2.3
4 5ER4STACME... 5EL4STACME... 2.16 2.3 2.4
5/8” 27 YE5 YI5 AL..-5 (LH)
3 5ER3STACME... 5EL3STACME... 2.79 2.9 2.9
U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4 4UE4STACME... 2.16 2.6 11.0
1/2”U 22 YE4U YI4U AL..-4U (LH)
3 4UE3STACME... 2.79 3.4 11.0

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VER4STACME... 5VEL4STACME... 2.16 1.0 3.3 6
NL..-5V-6 (LH)
5/8”V 27 3 5VER3STACME... 5VEL3STACME... 2.79 1.0 3.3 6
2 5VER2STACME... 5VEL2STACME... 4.06 1.0 4.3 8 NL..-5V-8 (LH)
On Edge
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH h min T ØC X Y
12 TNEC32EI12STACME... 0.76
3/8” 16 10 TNEC32EI10STACME... 1.02 3.18 3.8 1.0 1.6
8 TNEC32EI8STACME... 1.22
12 TNEC43EI12STACME... 0.76
10 TNEC43EI10STACME... 1.02
1/2” 22 8 TNEC43EI8STACME... 1.22 4.76 5.2 2.4
0.5
6 TNEC43EI6STACME... 1.52
4 TNEC43EI4STACME... 2.16
5/8” 27 4 TNEC54EI4STACME... 2.16 6.35 6.5 3.2
On Edge inserts are suited to existing toolholders on the market.

111
Thread Turning
Inserts

Stub ACME (con't)


Y
External X Y
L
Y X
X
29° Internal L IC
X
L
h L
Y
IC IC
External T

Defined by: ANSI B1.8:1988 IC


Tolerance class: 2G Mega Line Mega Line

External
Insert Size Pitch Ordering Code Dimensions mm Number of Passes
0.07mm-Min. 0.15mm-Max.
IC L mm TPI RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
5/8” MG 27 1 5MGER1STACME... 7.87 9.51 11.3 113 53

External Toolholders for Stub ACME

H1 H

F B

L2
L1

External Spare Parts

Insert Ordering Code Dimensions mm Thread Diameter Range


(Min.-Max.)
RH H=B=H1 F L1 L2 Insert Screw Torx Key
NL25-5MG1STACME 25 16.5 155
5MGER1STACME... NL32-5MG1STACME 32 23.5 175 22 (3.5’’-5”)-1STACME S5MG K6T
NL40-5MG1STACME 40 31.5 205

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

112
Thread Turning
Inserts
Stub ACME (con't)
Y
Y Y
Internal X X
XY Y
L LX
L X X
X X
29° L L IC
Internal IC
L L IC
L ØC
h
Y Y
IC IC IC Y
IC
IC
External T T T

Defined by: ANSI B1.8:1988 Standard F-Line U Style V Style On Edge


Tolerance class: 2G

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
1/4” 11 16 2IR16STACME... 2IL16STACME... 0.60 1.0 1.0 - - NVR..-2 (LH)
16 3IR16STACME... 3IL16STACME... 0.60 1.0 1.0
14 3IR14STACME... 3IL14STACME... 0.67 1.1 1.1
12 3IR12STACME... 3IL12STACME... 0.76 1.1 1.2
3/8” 16 YI3 YE3 AVR..-3 (LH)
10 3IR10STACME... 3IL10STACME... 1.02 1.2 1.3
8 3IR8STACME... 3IL8STACME... 1.21 1.4 1.5
6 3IR6STACME... 3IL6STACME... 1.52 1.7 1.8
6 4IR6STACME... 4IL6STACME... 1.52 1.7 1.8
1/2” 22 5 4IR5STACME... 4IL5STACME... 1.78 2.1 2.3 YI4 YE4 AVR..-4 (LH)
4 4IR4STACME... 4IL4STACME... 2.16 2.3 2.3
6 4FIR6STACME... 1.52 1.7 1.8
1/2”F 23 5 4FIR5STACME... 1.78 2.1 2.3 YI4F AVRC...-4F
4 4FIR4STACME... 2.16 2.3 2.3
4 5IR4STACME... 5IL4STACME... 2.16 2.3 2.4
5/8” 27 YI5 YE5 AVR..-5 (LH)
3 5IR3STACME... 5IL3STACME... 2.79 2.9 2.9
U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4 4UI4STACME... 2.16 2.5 11.0
1/2”U 22 YI4U YE4U AVR..-4U (LH)
3 4UI3STACME... 2.79 3.3 11.0

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VIR4STACME... 5VIL4STACME... 2.16 1.0 3.3 6
5/8”V 27 3 5VIR3STACME... 5VIL3STACME... 2.79 1.0 3.3 6 NVR..-5V (LH)
2 5VIR2STACME... 5VIL2STACME... 4.06 1.0 4.3 8

On Edge
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH h min T ØC X Y
12 TNEC32EI12STACME... 0.76
3/8” 16 10 TNEC32EI10STACME... 1.02 3.175 3.8 1 1.6
8 TNEC32EI8STACME... 1.22
12 TNEC43EI12STACME... 0.76
10 TNEC43EI10STACME... 1.02
1/2” 22 8 TNEC43EI8STACME... 1.22 4.76 5.2 2.4
0.5
6 TNEC43EI6STACME... 1.52
4 TNEC43EI4STACME... 2.16
5/8” 27 4 TNEC54EI4STACME... 2.16 6.35 6.5 3.2
On Edge inserts are suited to existing toolholders on the market.
113
Thread Turning
Inserts

Stub ACME (con't)


Y
Internal X Y
L
Y X
X
29° Internal L IC
X
L
h L
Y
IC IC
External T

Defined by: ANSI B1.8:1988 IC


Tolerance class: 2G Mega Line Mega Line

Internal
Insert Size Pitch Ordering Code Dimensions mm Number of Passes
0.07mm-Min. 0.15mm-Max.
IC L mm TPI RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
5/8” MG 27 1 5MGIR1STACME... 7.82 9.51 10.4 113 53

Internal Toolholders for Stub ACME

D1
D
A
F
L1 (max)
L

Internal Spare Parts

Insert Ordering Code Dimensions Min. Bore Thread Diameter Range


Dia. (Min.-Max.)
L1 Short Long Insert
RH A L D D1 F mm Screw Torx Key
(max) Chip Material Chip Material
NVRC40-5MG1STACME 36 232.5 100 40 39.7 41.5 73.7 (3.5’’-5”)-1STACME (3.5’’-5”)-1STACME
5MGIR 1STACME... NVRC50-5MG1STACME 46 257.5 125 50 49.7 46.5 73.7 (3.5’’-5”)-1STACME (4.0’’-5”)-1STACME S5MG K6T
NVRC60-5MG1STACME 57 282.5 150 60 59.7 51.5 86.4 (4.0’’-5”)-1STACME (4.5’’-5”)-1STACME

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

114
Thread Turning
Inserts
Stub ACME (con't)
IC 5.0 L IC 5.0 L
Internal ICIC
30° 30°

h h
L
L IC 6.0 F IC 5.0 FL
F F
29° Internal Standard Y
Y Y
Y h LY
Y IC F IC 5.0 L F
IC IC 5.0 L
30° 30°
External Y
h h Y L
L L L
F
Defined by: ANSI B1.8:1988 FF F FF
Tolerance class: 2G U Style Mini-L
IC IC YY
Y
Y

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH LH h min Y F mm Toolholder
5.0 8 16 5.0KIR16STACME... 5.0KIL16STACME... 0.60 0.7 4.7 7.8 .NVRC7-5.0K (LH)
6.0 10 12 6.0KIR12STACME... 6.0KIL12STACME... 0.76 1.2 5.1 10.0 .NVRC1..-6.0K (LH)

Mini-3 U Style
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH+LH h min Y F mm Toolholder
14 5.0KUI14STACME... 0.67 5.8
5.0U 8 12 5.0KUI12STACME... 0.76 4.0 5.7 9.0 .NVRC8-5.0KU (LH)
10 5.0KUI10STACME... 1.02 5.6

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm TPI RH LH h min Y F mm Toolholder
5.0L 12 5LKIR12STACME... 5LKIL12STACME... 0.76 1.2 4.42 8.0 .NVRC10. -5LK (LH)

115
Thread Turning
Inserts

UNJ - UNJC, UNJF, UNJEF, UNJS

External Y
X

5/16P Internal
60° L
h
IC
R max 0.18042P
R min 0.15011P External

Defined by: MIL-S-8879C Standard


Tolerance class: 3A/3B

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
48 2ER48UNJ... 2EL48UNJ... 0.31 0.6 0.5
44 2ER44UNJ... 2EL44UNJ... 0.33 0.6 0.6
40 2ER40UNJ... 2EL40UNJ... 0.37 0.6 0.6
36 2ER36UNJ... 2EL36UNJ... 0.41 0.6 0.6
32 2ER32UNJ... 2EL32UNJ... 0.46 0.6 0.7
1/4” 11 28 2ER28UNJ... 2EL28UNJ... 0.52 0.7 0.7 - - NL..-2 (LH)
24 2ER24UNJ... 2EL24UNJ... 0.61 0.7 0.8
20 2ER20UNJ... 2EL20UNJ... 0.73 0.8 0.9
18 2ER18UNJ... 2EL18UNJ... 0.81 0.8 1.0
16 2ER16UNJ... 2EL16UNJ... 0.92 0.9 1.1
14 2ER14UNJ... 2EL14UNJ... 1.05 1.0 1.2
48 3ER48UNJ... 3EL48UNJ... 0.31 0.6 0.5
44 3ER44UNJ... 3EL44UNJ... 0.33 0.6 0.6
40 3ER40UNJ... 3EL40UNJ... 0.37 0.6 0.6
36 3ER36UNJ... 3EL36UNJ... 0.41 0.6 0.6
32 3ER32UNJ... 3EL32UNJ... 0.46 0.6 0.7
28 3ER28UNJ... 3EL28UNJ... 0.52 0.7 0.7
24 3ER24UNJ... 3EL24UNJ... 0.61 0.7 0.8
20 3ER20UNJ... 3EL20UNJ... 0.73 0.8 0.9
3/8” 16 18 3ER18UNJ... 3EL18UNJ... 0.81 0.8 1.0 YE3 YI3 AL..-3 (LH)
16 3ER16UNJ... 3EL16UNJ... 0.92 0.9 1.1
14 3ER14UNJ... 3EL14UNJ... 1.05 1.0 1.2
13 3ER13UNJ... 3EL13UNJ... 1.13 1.0 1.3
12 3ER12UNJ... 3EL12UNJ... 1.22 1.1 1.3
11 3ER11UNJ... 3EL11UNJ... 1.33 1.2 1.5
10 3ER10UNJ... 3EL10UNJ... 1.47 1.2 1.5
9 3ER9UNJ... 3EL9UNJ... 1.63 1.3 1.7
8 3ER8UNJ... 3EL8UNJ... 1.83 1.2 1.6

116
Thread Turning
Inserts
UNJ - UNJC, UNJF, UNJEF, UNJS (con't)

External Y Y
X Y
X
X
5/16P Internal
L
60° L L
h
IC IC IC
R max0.18042P
R min 0.15011P External
SCB
Defined by: MIL-S-8879C Sintered Standard U Style
Tolerance class: 3A/3B Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
36 3JER36UNJ... 0.41 1.3 0.5
32 3JER32UNJ... 0.46 1.2 0.5
28 3JER28UNJ... 0.52 0.7 0.8
24 3JER24UNJ... 0.61 0.7 0.8
20 3JER20UNJ... 0.73 0.7 0.8
3/8” 16 18 3JER18UNJ... 0.81 0.7 0.8 YE3 - AL..-3
SCB SCB
16 3JER16UNJ... 0.92 0.8 0.8
14 3JER14UNJ... 1.05 1.3 1.5
12 3JER12UNJ... 1.22 1.3 1.5
10 3JER10UNJ... 1.47 1.3 1.5
8 3JER8UNJ... 1.83 1.4 1.5
7 4ER7UNJ... 4EL7UNJ... 2.09 1.7 2.3
1/2” 22 6 4ER6UNJ... 4EL6UNJ... 2.44 1.7 2.3 YE4 YI4 AL..-4 (LH)
5 4ER5UNJ... 4EL5UNJ... 2.93 1.8 2.5
4.5 5ER4.5UNJ... 5EL4.5UNJ... 3.26 2.0 2.7
5/8” 27 YE5 YI5 AL..-5 (LH)
4 5ER4UNJ... 5EL4UNJ... 3.67 2.2 3.1

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4.5 4UE4.5UNJ... 3.26 2.1 11.0
1/2”U 22 YE4U YI4U AL..-4U (LH)
4 4UE4UNJ... 3.67 2.2 11.0

117
Thread Turning
Inserts

UNJ - UNJC, UNJF, UNJEF, UNJS (con't)

Internal
Y Y
X X
5/16P Internal
60°
h L L

R max0.18042P IC IC
R min 0.15011P External
SCB
Defined by: MIL-S-8879C Standard Sintered
Tolerance class: 3A/3B Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
48 2IR48UNJ... 2IL48UNJ... 0.28 0.6 0.5
44 2IR44UNJ... 2IL44UNJ... 0.30 0.6 0.6
40 2IR40UNJ... 2IL40UNJ... 0.33 0.6 0.6
36 2IR36UNJ... 2IL36UNJ... 0.37 0.6 0.6
32 2IR32UNJ... 2IL32UNJ... 0.42 0.6 0.7
1/4” 11 28 2IR28UNJ... 2IL28UNJ... 0.47 0.7 0.7 - - NVR..-2 (LH)
24 2IR24UNJ... 2IL24UNJ... 0.55 0.7 0.8
20 2IR20UNJ... 2IL20UNJ... 0.66 0.8 0.9
18 2IR18UNJ... 2IL18UNJ... 0.74 0.8 1.0
16 2IR16UNJ... 2IL16UNJ... 0.83 0.9 1.1
14 2IR14UNJ... 2IL14UNJ... 0.95 1.0 1.2
36 2JIR36UNJ... 0.37 1.1 0.5
32 2JIR32UNJ... 0.42 1.2 0.5
28 2JIR28UNJ... 0.47 0.6 0.8
1/4” 24 2JIR24UNJ... 0.55 0.6 0.8
SCB 11 - - NVR..-2
20 2JIR20UNJ... 0.66 0.6 0.8
SCB 18 2JIR18UNJ... 0.74 0.6 0.8
16 2JIR16UNJ... 0.83 0.6 0.8
14 2JIR14UNJ... 0.95 0.6 0.8

118
Thread Turning
Inserts
UNJ - UNJC, UNJF, UNJEF, UNJS (con't)

Internal
Y Y
X X
5/16P Internal
60°
h L L

Rmax 0.18042P IC IC
R min0.15011P External
SCB
Defined by: MIL-S-8879C Standard Sintered
Tolerance class: 3A/3B
Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
48 3IR48UNJ... 3IL48UNJ... 0.28 0.6 0.5
44 3IR44UNJ... 3IL44UNJ... 0.30 0.6 0.6
40 3IR40UNJ... 3IL40UNJ... 0.33 0.6 0.6
36 3IR36UNJ... 3IL36UNJ... 0.37 0.6 0.6
32 3IR32UNJ... 3IL32UNJ... 0.42 0.6 0.7
28 3IR28UNJ... 3IL28UNJ... 0.47 0.7 0.7
24 3IR24UNJ... 3IL24UNJ... 0.55 0.7 0.8
20 3IR20UNJ... 3IL20UNJ... 0.66 0.8 0.9
3/8” 16 18 3IR18UNJ... 3IL18UNJ... 0.74 0.8 1.0 YI3 YE3 AVR..-3 (LH)
16 3IR16UNJ... 3IL16UNJ... 0.83 0.9 1.1
14 3IR14UNJ... 3IL14UNJ... 0.95 1.0 1.2
13 3IR13UNJ... 3IL13UNJ... 1.02 1.0 1.3
12 3IR12UNJ... 3IL12UNJ... 1.11 1.1 1.3
11 3IR11UNJ... 3IL11UNJ... 1.21 1.2 1.5
10 3IR10UNJ... 3IL10UNJ... 1.33 1.2 1.5
9 3IR9UNJ... 3IL9UNJ... 1.48 1.3 1.7
8 3IR8UNJ... 3IL8UNJ... 1.66 1.2 1.6
28 3JIR28UNJ... 0.47 0.6 0.8
24 3JIR24UNJ... 0.55 0.6 0.8
20 3JIR20UNJ... 0.66 0.6 0.8
18 3JIR18UNJ... 0.74 0.6 0.8
3/8” 16 16 3JIR16UNJ... 0.83 0.6 0.8 YI3 - AVR..-3
SCB
14 3JIR14UNJ... 0.95 1.1 1.5
12 3JIR12UNJ... 1.11 1.1 1.5
10 3JIR10UNJ... 1.33 1.1 1.5
SCB
8 3JIR8UNJ... 1.66 1.0 1.5
7 4IR7UNJ... 4IL7UNJ... 1.90 1.7 2.3
1/2” 22 6 4IR6UNJ... 4IL6UNJ... 2.21 1.7 2.3 YI4 YE4 AVR..-4 (LH)
5 4IR5UNJ... 4IL5UNJ... 2.66 1.8 2.5
4.5 5IR4.5UNJ... 5IL4.5UNJ... 2.95 2.0 2.7
5/8” 27 YI5 YE5 AVR..-5 (LH)
4 5IR4UNJ... 5IL4UNJ... 3.32 2.2 2.4

119
Thread Turning
Inserts

UNJ - UNJC, UNJF, UNJEF, UNJS (con't)

Internal
Y

5/16P Internal X
60° L
h

R max0.18042P IC
R min 0.15011P External

Defined by: MIL-S-8879C U Style


Tolerance class: 3A/3B

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH+LH h min X Y RH LH Toolholder
4.5 4UI4.5UNJ... 2.95 2.1 11.0
1/2”U 22 YI4U YE4U AVR..-4U (LH)
4 4UI4UNJ... 3.32 2.2 11.0

UNJ - UNJC, UNJF, UNJEF, UNJS

Internal

IC IC 5.0 L
5/16P Internal
60°
h L F F
Mini-3 Mini-L
R max0.18042P
Y
R min 0.15011P External Y
Defined by: MIL-S-8879C
Tolerance class: 3A/3B

Mini-3 Standard
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH LH h min Y F mm Toolholder
6.0 10 20 6.0KIR20UNJ... 6.0KIL20UNJ... 0.66 0.9 4.90 9.8 .NVRC1..-6.0K (LH)

Mini-L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm TPI RH LH h min Y F mm Toolholder
32 5LKIR32UNJ... 5LKIL32UNJ... 0.42 0.6 3.92 7.6
28 5LKIR28UNJ... 5LKIL28UNJ... 0.47 0.6 3.99 7.6
24 5LKIR24UNJ... 5LKIL24UNJ... 0.55 0.8 4.20 7.6
5.0L 20 5LKIR20UNJ... 5LKIL20UNJ... 0.66 0.9 4.21 7.7 .NVRC10. -5LK (LH)
18 5LKIR18UNJ... 5LKIL18UNJ... 0.74 1.0 4.30 7.8
16 5LKIR16UNJ... 5LKIL16UNJ... 0.83 1.0 4.41 7.8
14 5LKIR14UNJ... 5LKIL14UNJ... 0.95 1.0 4.54 7.9

120
Thread Turning
Inserts
MJ
External Y
X
X L

5/16P Internal IC
60° L

h IC Y

1/8P External T

Defined by: ISO 5855 Standard Slim Throat


Tolerance class: 4h/6h-4H/5H

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
1.0 2ER1.0MJ... 2EL1.0MJ... 0.58 0.7 0.7
1/4” 11 1.25 2ER1.25MJ... 2EL1.25MJ... 0.72 0.8 0.9 - - NL..-2 (LH)
1.5 2ER1.5MJ... 2EL1.5MJ... 0.87 0.8 1.0
0.7 3ER0.7MJ... 3EL0.7MJ... 0.40 0.6 0.6
0.8 3ER0.8MJ... 3EL0.8MJ... 0.45 0.7 0.7
1.0 3ER1.0MJ... 3EL1.0MJ... 0.58 0.7 0.7
1.25 3ER1.25MJ... 3EL1.25MJ... 0.72 0.8 0.9
3/8” 16 YE3 YI3 AL..-3 (LH)
1.5 3ER1.5MJ... 3EL1.5MJ... 0.87 0.8 1.0
2.0 3ER2.0MJ... 3EL2.0MJ... 1.15 1.0 1.3
2.5 3ER2.5MJ... 3EL2.5MJ... 1.49 1.1 1.5
3.0 3ER3.0MJ... 3EL3.0MJ... 1.73 1.2 1.6

Slim Throat
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm RH LH h min X Y T Toolholder
0.7 2VER0.7MJ... 2VEL0.7MJ... 0.40 0.7 2.5 3.2
0.8 2VER0.8MJ... 2VEL0.8MJ... 0.44 0.7 2.5 3.2
0.9 2VER0.9MJ... 2VEL0.9MJ... 0.53 0.7 2.6 3.2
1/4”V 11 NL..-2V (LH)
1.0 2VER1.0MJ... 2VEL1.0MJ... 0.58 0.7 2.5 3.2
1.25 2VER1.25MJ... 2VEL1.25MJ... 0.72 0.7 2.3 3.2
1.5 2VER1.5MJ... 2VEL1.5MJ... 0.87 0.7 2.2 3.2

121
Thread Turning
Inserts

MJ (con't)
Internal Y
X
IC 5.0 L
5/16P Internal
60°
L
F
h IC Mini-L
Y
1/8P External
Defined by: ISO 5855 Standard
Tolerance class: 4h/6h-4H/5H

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC mm L mm mm RH LH h min X Y RH LH Toolholder
1.0 2IR1.0MJ... 2IL1.0MJ... 0.49 0.6 0.7
1.25 2IR1.25MJ... 2IL1.25MJ... 0.61 0.8 0.9
1/4” 11 - - NVR..-2 (LH)
1.5 2IR1.5MJ... 2IL1.5MJ... 0.73 0.8 1.0
2.0 2IR2.0MJ... 2IL2.0MJ... 0.97 0.8 1.0
0.75 3IR0.75MJ... 3IL0.75MJ... 0.37 0.6 0.6
0.8 3IR0.8MJ... 3IL0.8MJ... 0.44 0.7 0.7
1.0 3IR1.0MJ... 3IL1.0MJ... 0.49 0.6 0.7
1.25 3IR1.25MJ... 3IL1.25MJ... 0.61 0.8 0.9
3/8” 16 YI3 YE3 AVR..-3 (LH)
1.5 3IR1.5MJ... 3IL1.5MJ... 0.73 0.8 1.0
2.0 3IR2.0MJ... 3IL2.0MJ... 0.97 0.8 1.3
2.5 3IR2.5MJ... 3IL2.5MJ... 1.23 1.1 1.5
3.0 3IR3.0MJ... 3IL3.0MJ... 1.46 1.2 1.6

Mini - L
Insert Size Pitch Ordering Code Dimensions mm Min. Bore Dia.
IC mm mm RH LH h min Y F mm Toolholder
1.0 5LKIR1.0MJ... 5LKIL1.0MJ... 0.49 0.7 4.06 7.6
5.0L 1.25 5LKIR1.25MJ... 5LKIL1.25MJ... 0.61 0.9 4.21 7.6 .NVRC10.-5LK (LH)
1.5 5LKIR1.50MJ... 5LKIL1.50MJ... 0.73 1.0 4.35 7.7

122
Thread Turning
Inserts
American Buttress
External Y Y
Y
X X
X L
0.16316P Internal X
7° L
45° IC
h L L

IC IC Y
0.16316P IC
External T

Defined by: ANSI B1.9.1973 Standard F-Line U Style V Style


Tolerance class: Class 2

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
20 2ER20ABUT... 2EL20ABUT... 0.84 1.0 1.4
1/4” 11 - - NL..-2 (LH)
16 2ER16ABUT... 2EL16ABUT... 1.05 1.3 1.9
20 3ER20ABUT... 3EL20ABUT... 0.84 1.0 1.4
16 3ER16ABUT... 3EL16ABUT... 1.05 1.3 1.9
3/8” 16 YE3 YI3 AL..-3 (LH)
12 3ER12ABUT... 3EL12ABUT... 1.40 1.4 2.0
10 3ER10ABUT... 3EL10ABUT... 1.68 1.5 2.3
8 4ER8ABUT... 4EL8ABUT... 2.10 2.0 3.2
1/2” 22 YE4 YI4 AL..-4 (LH)
6 4ER6ABUT... 4EL6ABUT... 2.80 2.2 3.5
8 4FER8ABUT... 2.10 2.0 3.2
1/2”F 23 YE4F AL...-4F
6 4FER6ABUT... 2.80 2.2 3.5

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
1/2”U 22 4 4UER4ABUT... 4UEL4ABUT... 4.21 2.4 9.8 YE4U-BUT4 YI4U-BUT4 AL..-4U (LH)
5/8”U 27 3 5UER3ABUT... 5UEL3ABUT... 5.61 3.1 12.1 YE5U-BUT3 YI5U-BUT3 AL..-5U (LH)

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VER4ABUT... 5VEL4ABUT... 4.21 0.6 1.8 6 NL..-5V-6 (LH)
5/8”V 27 3 5VER3ABUT... 5VEL3ABUT... 5.61 0.6 2.2 8 NL..-5V-8 (LH)
2.5 5VER2.5ABUT... 5VEL2.5ABUT... 6.73 0.6 2.7 10 NL..-5V-10ABUT (LH)

123
Thread Turning
Inserts

American Buttress (con't)


Y
External X Y
Y Y L X
0.16316P Internal
7° X
45° L
L X X IC
h L L
19° 19°
Y
0.16316P IC
IC
External T
IC IC
Defined by: ANSI B1.9.1973
Tolerance class: Class 2 Mega Line Mega Line

External ER

Insert Size Pitch Ordering Code Dimensions mm Number of Passes


0.07mm-Min. 0.15mm-Max.
IC L mm TPI RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
2 5MGER2ABUT... 8.42 1.58 120 56
5/8” MG 27 15.55
1.5 5MGER1.5ABUT... 11.22 1.64 160 75

External Toolholders for American Buttress

H1 H

19°

B
F

L2
L1

External Spare Parts

Insert Ordering Code Dimensions mm Thread Diameter Range


(Min.-Max.)
RH H=B=H1 F L1 L2 Insert Screw Torx Key
NL25-5MG2ABUT 25 9.5 150
5MGER2ABUT... NL32-5MG2ABUT 32 16.5 170 31 (7’’-24”)-2ABUT
NL40-5MG2ABUT 40 24.5 200
S5MG K6T
NL25-5MG1.5ABUT 25 9.5 150
5MGER1.5ABUT... NL32-5MG1.5ABUT 32 16.5 170 31 (11’’-24”)-1.5ABUT
NL40-5MG1.5ABUT 40 24.5 200

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

124
Thread Turning
Inserts
American Buttress (con't)
Internal Y
X Y Y
X L X
0.16316P Internal
7° X
45°
h L IC
L L

Y
0.16316P IC IC
External IC
T
Defined by: ANSI B1.9.1973 Standard F-Line U Style V Style
Tolerance class: Class 2

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
20 2IR20ABUT... 2IL20ABUT... 0.84 1.0 1.4
1/4” 11 - - NVR..-2 (LH)
16 2IR16ABUT... 2IL16ABUT... 1.05 1.3 1.9
20 3IR20ABUT... 3IL20ABUT... 0.84 1.0 1.4
16 3IR16ABUT... 3IL16ABUT... 1.05 1.3 1.9
3/8” 16 YI3 YE3 AVR..-3 (LH)
12 3IR12ABUT... 3IL12ABUT... 1.40 1.4 2.0
10 3IR10ABUT... 3IL10ABUT... 1.68 1.5 2.3
8 4IR8ABUT... 4IL8ABUT... 2.10 2.0 3.2
1/2” 22 YI4 YE4 AVR..-4 (LH)
6 4IR6ABUT... 4IL6ABUT... 2.80 2.2 3.5
8 4FIR8ABUT... 2.10 2.0 3.2
1/2”F 23 YI4F AVRC...-4F
6 4FIR6ABUT... 2.80 2.2 3.5

U Style
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
1/2”U 22 4 4UIR4ABUT... 4UIL4ABUT... 4.21 2.4 9.8 YI4U-4B YE4U-4B AVR..-4U (LH)
5/8”U 27 3 5UIR3ABUT... 5UIL3ABUT... 5.61 3.1 12.1 YI5U-3B YE5U-3B AVR..-5U (LH)

V Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI RH LH h min X Y T Toolholder
4 5VIR4ABUT... 5VIL4ABUT... 4.21 0.6 1.8 6
5/8”V 27 3 5VIR3ABUT... 5VIL3ABUT... 5.61 0.6 2.2 8 NVR..-5V (LH)
2.5 5VIR2.5ABUT... 5VIL2.5ABUT... 6.73 0.6 2.7 10

125
Thread Turning
Inserts

American Buttress (con't)


Y
Internal X Y
LY X Y
0.16316P Internal
7° X
45° L
L X IC X
h L
19° 19°
Y
0.16316P IC
IC
External T
IC IC
Defined by: ANSI B1.9.1973
Tolerance class: Class 2 Mega Line

Internal IR

Insert Size Pitch Ordering Code Dimensions mm Number of Passes


0.07mm-Min. 0.15mm-Max.
IC L mm TPI RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
2 5MGIR2ABUT... 8.94 1.58 128 60
5/8” MG 27 15.9
1.5 5MGIR1.5ABUT... 11.92 1.64 170 79

Internal Toolholders for American Buttress

D1
D
19°
A
F

L1 (max)
L

Internal Spare Parts

Insert Ordering Code Dimensions mm Min. Bore Thread Diameter Range


Dia. (Min.-Max.)
L1 Short Long Insert
RH A L D D1 F mm Screw Torx Key
(max) Chip Material Chip Material
NVRC40-5MG2ABUT 36 230.5 100 40 39.7 35.0
5MGIR2ABUT... NVRC50-5MG2ABUT 46 255.5 125 50 49.7 39.5 162.6 (7”-16”)-2ABUT (7”-16”)-2ABUT
NVRC60-5MG2ABUT 57 280.5 150 60 59.7 44.0
S5MG K6T
NVRC40-5MG1.5ABUT 36 230.5 100 40 39.7 35.0
5MGIR1.5ABUT... NVRC50-5MG1.5ABUT 46 255.5 125 50 49.7 39.5 259.1 (11”-22”)-1.5ABUT (11”-22”)-1.5ABUT
NVRC60-5MG1.5ABUT 57 280.5 150 60 59.7 44.0

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

126
Thread Turning
Inserts
British Buttress
External Y
X
0.2754P Internal

45°
h
L

0.2754P IC
External
Defined by: B.S. 1657: 1950
Standard
Tolerance class: Medium Class

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
16 3ER16BBUT... 3EL16BBUT... 0.80 1.1 1.6
12 3ER12BBUT... 3EL12BBUT... 1.07 1.4 2.1
3/8” 16 YE3 YI3 AL..-3 (LH)
10 3ER10BBUT... 3EL10BBUT... 1.28 1.4 2.2
8 3ER8BBUT... 3EL8BBUT... 1.61 1.6 2.5
1/2” 22 8 4ER8BBUT... 4EL8BBUT... 1.61 1.6 2.5 YE4 YI4 AL..-4 (LH)

British Buttress
Internal Y
X

0.2754P Internal

45°
h
L

0.2754P IC
External
Defined by: B.S. 1657: 1950 Standard
Tolerance class: Medium Class

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
16 3IR16BBUT... 3IL16BBUT... 0.80 1.1 1.6
12 3IR12BBUT... 3IL12BBUT... 1.07 1.4 2.1
3/8” 16 YI3 YE3 AVR..-3 (LH)
10 3IR10BBUT... 3IL10BBUT... 1.28 1.4 2.2
8 3IR8BBUT... 3IL8BBUT... 1.61 1.6 2.5
1/2” 22 8 4IR8BBUT... 4IL8BBUT... 1.61 1.6 2.5 YI4 YE4 AVR..-4 (LH)

127
Thread Turning
Inserts

Metric Buttress (Sägengewinde)


External Y Y
X X Y
0.26384P Internal
3° X
30° L
L L
h
IC IC
0.26384P
External IC

Defined by: DIN 513


Tolerance class: Medium Class Standard F-Line U Style

Standard - External
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
3/8” 16 2.0 3ER2.0SAGE... 3EL2.0SAGE... 1.74 1.5 2.1 YE3 YI3 AL..-3 (LH)
2.0 4ER2.0SAGE... 4EL2.0SAGE... 1.74 1.5 2.1
1/2” 22 3.0 4ER3.0SAGE... 4EL3.0SAGE... 2.60 1.8 2.6 YE4 YI4 AL..-4 (LH)
4.0 4ER4.0SAGE... 4EL4.0SAGE... 3.55 1.75 3.1
3.0 4FER3.0SAGE... 2.60 1.8 2.6
1/2”F 23 YE4F AL...-4F
4.0 4FER4.0SAGE... 3.55 1.75 3.1
5/8” 27 4.0 5ER4.0SAGE... 5EL4.0SAGE... 3.55 1.9 3.2 YE5 082/038 YI5 082/039 AL..-5 (LH)

U Style - External
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
5.0 4UER5.0SAGE... 4UEL5.0SAGE... 4.41 1.27 10.35 YE4U-SAGE5 YI4U-SAGE5
1/2”U 22 AL..-4U (LH)
6.0 4UER6.0SAGE... 4UEL6.0SAGE... 5.29 1.25 10.28 YE4U-SAGE6 YI4U-SAGE6

128
Thread Turning
Inserts
Metric Buttress (Sägengewinde) (con't)
Y
External X
Y
X Y Y
Y Y
0.26384P Internal
3° X X
30° L
L X X L
L L L
h 13.5° 13.5°
IC IC
0.26384P
External IC IC
IC IC
Defined by: DIN 513
Tolerance class: Medium Class Mega Line Mega Line

External ER

Insert Size Pitch Ordering Code Dimensions mm Number of Passes


0.07mm-Min. 0.15mm-Max.
IC L mm mm RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
10.0 5MGER10.0SAGE... 8.68 1.57 124 58
12.0 5MGER12.0SAGE... 10.41 1.81 149 69
5/8” MG 27 14.0 5MGER14.0SAGE... 12.15 2.05 13.3 174 81
16.0 5MGER16.0SAGE... 13.88 3.27 198 93
20.0 5MGER20.0SAGE... 17.36 2.56 248 116

External Toolholders for


Metric Buttress (Sägengewinde)

H1 H
H1 H
13.5°
13.5°
F
F B
B

L2 L2
L1 L1

External Spare Parts

Insert Ordering Code Dimensions mm Thread Diameter Range


(Min.-Max.)
RH H=B=H1 F L1 L2 Insert Screw Torx Key
NL25-5MG10SAGE 25 11.8 150
5MGER10.0SAGE... NL32-5MG10SAGE 32 18.8 170 30 (S65-80)x10
NL40-5MG10SAGE 40 26.8 200
NL25-5MG12SAGE 25 11.8 150
5MGER12.0SAGE... NL32-5MG12SAGE 32 18.8 170 30 (S85-146)x12
NL40-5MG12SAGE 40 26.8 200
NL25-5MG14SAGE 25 11.8 150
5MGER14.0SAGE... NL32-5MG14SAGE 32 18.8 170 30 (S115-145)x14 S5MG K6T
NL40-5MG14SAGE 40 26.8 200
NL25-5MG16SAGE 25 11.8 150
5MGER16.0SAGE... NL32-5MG16SAGE 32 18.8 170 30 (S150-175)x16
NL40-5MG16SAGE 40 26.8 200
NL25-5MG20SAGE 25 11.8 150
5MGER20.0SAGE... NL32-5MG20SAGE 32 18.8 170 30 (S210-230)x20
NL40-5MG20SAGE 40 26.8 200

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

129
Thread Turning
Inserts

Metric Buttress (Sägengewinde) (con't)


Internal
Y Y
X X Y
0.26384P Internal
3° X
30°
L
L L
h
External IC
0.26384P IC
IC

Defined by: DIN 513


Tolerance class: Medium Class Standard F-line U Style

Standard - Internal
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
3/8” 16 2.0 3IR2.0SAGE... 3IL2.0SAGE... 1.50 1.5 2.2 YI3 YE3 AVR..-3 (LH)
3.0 4IR3.0SAGE... 4IL3.0SAGE... 2.25 1.7 2.9
1/2” 22 YI4 YE4 AVR..-4 (LH)
4.0 4IR4.0SAGE... 4IL4.0SAGE... 3.09 2.03 3.25
3.0 4FIR3.0SAGE... 2.25 1.7 2.9
1/2”F 23 YI4F AVRC...-4F
4.0 4FIR4.0SAGE... 3.09 2.03 3.25
5/8” 27 4.0 5IR4.0SAGE... 5IL4.0SAGE... 3.09 2.1 3.2 YI5 082/039 YE5 082/038 AVR..-5 (LH)

U Style - Internal
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm mm RH LH h min X Y RH LH Toolholder
5.0 4UIR5.0SAGE... 4UIL5.0SAGE... 3.76 1.8 10.3 YI4U-5S YE4U-5S
1/2”U 22 AVR..-4U (LH)
6.0 4UIR6.0SAGE... 4UIL6.0SAGE... 4.54 1.9 10.15 YI4U-6S YE4U-6S

130
Thread Turning
Inserts
Metric Buttress (Sägengewinde) (con't)
Y
Internal X
Y
X Y Y
Y Y
0.26384P Internal
3° X X
30° L
L X L X
L L
h 13.5° 13.5°
IC IC
0.26384P
External IC IC
IC
Defined by: DIN 513
Tolerance class: Medium Class Mega Line

Internal IR

Insert Size Pitch Ordering Code Dimensions mm Number of Passes


0.07mm-Min. 0.15mm-Max.
IC L mm mm RH h min X Y Depth of Cut Depth of Cut
(On radius) (On radius)
10.0 5MGIR10.0SAGE... 7.21 2.86 103 48
12.0 5MGIR12.0SAGE... 8.67 3.34 124 58
5/8” MG 27 14.0 5MGIR14.0SAGE... 10.12 3.83 13.7 145 67
16.0 5MGIR16.0SAGE... 11.58 4.30 165 77
20.0 5MGIR20.0SAGE... 14.50 5.16 207 97

Internal Toolholders for


Metric Buttress (Sägengewinde)

D1
D
13.5°
A
F
L1 (max)
L

Internal Spare Parts


Min. Thread Diameter Range
Insert Ordering Code Dimensions mm Bore (Min.-Max.)
Dia.
L1 Short Long Insert
RH A L D D1 F mm Screw Torx Key
(max) Chip Material Chip Material
5MGIR10.0SAGE... NVRC40-5MG10SAGE 36 230.5 100 40 39.7 29.0 50 (S65-80)x10 (S75-80)x10
NVRC40-5MG12SAGE 36 230.5 100 40 39.7 41.5 67 (S85-400)x12 (S90-400)x12
5MGIR12.0SAGE... NVRC50-5MG12SAGE 46 255.5 125 50 49.7 46.5 72 (S90-400)x12 (S105-400)x12
NVRC60-5MG12SAGE 57 280.5 150 60 59.7 51.5 82 (S100-400)x12 (S250-400)x12
NVRC40-5MG14SAGE 36 230.5 100 40 39.7 41.5 94 (S115-145)x14 (S115-145)x14
5MGIR14.0SAGE... NVRC50-5MG14SAGE 46 255.5 125 50 49.7 46.5 94 (S115-145)x14 (S115-145)x14
NVRC60-5MG14SAGE 57 280.5 150 60 59.7 51.5 94 (S115-145)x14 (S120-145)x14 S5MG K6T
NVRC40-5MG16SAGE 36 230.5 100 40 39.7 41.5 126 (S150-175)x16 (S150-175)x16
5MGIR16.0SAGE... NVRC50-5MG16SAGE 46 255.5 125 50 49.7 46.5 126 (S150-175)x16 (S150-175)x16
NVRC60-5MG16SAGE 57 280.5 150 60 59.7 51.5 126 (S150-175)x16 (S150-175)x16
NVRC40-5MG20SAGE 36 230.5 100 40 39.7 41.5 75 (S105-230)x20 (S105-230)x20
5MGIR20.0SAGE... NVRC50-5MG20SAGE 46 255.5 125 50 49.7 46.5 75 (S105-230)x20 (S210-230)x20
NVRC60-5MG20SAGE 57 280.5 150 60 59.7 51.5 80 (S110-230)x20 (S210-230)x20

Recommended thread infeed method for Mega Line: Flank or Modified Flank 1°.

131
Thread Turning
Inserts

API
External Y Y
X X L
Internal
30° 30° IC
h
L

Ø
h L X

C
90° α Y
External α = arctg (IPF/24) IC IC T
R h min
Defined by: API SPEC. 7:1990
Tolerance class: Standard API
Standard F-Line On Edge

Standard
Insert Size Pitch Thread Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
4 V-0.038R 2 4ER4API382... NC23-NC50 3.09 2.1 2.8
4 V-0.038R 3 4ER4API383... NC56-NC77 3.08 2.1 2.8
4 V-0.050 2 4ER4API502... 6 5/8” REG, 5 1/2”FH, 6 5/8” FH 3.75 2.0 2.9 YEI 4-API-1P AL..-4 5BUT/API
1/2” 22 or or
4 V-0.050 3 4ER4API503... 5 1/2”, 7 5/8”, 8 5/8” REG 3.74 2.0 2.9 YE4 AL...-4
5 V-0.040 3 4ER5API403... 2 3/8”-4 1/2” REG 2.99 1.8 2.6
6 V-0.055 1.5 4ER6API551... NC10-NC16 1.41 2.6 2.0
4 V-0.038R 2 4FER4API382... NC23-NC50 3.09 2.1 2.8
4 V-0.038R 3 4FER4API383... NC56-NC77 3.08 2.1 2.8
4 V-0.050 2 4FER4API502... 6 5/8” REG, 5 1/2”FH, 6 5/8”FH 3.75 2.0 2.9
1/2”F 23 YE4F AL...-4F
4 V-0.050 3 4FER4API503... 5 1/2”, 7 5/8”, 8 5/8” REG 3.74 2.0 2.9
5 V-0.040 3 4FER5API403... 2 3/8”-4 1/2” REG 2.99 1.8 2.6
6 V-0.055 1.5 4FER6API551... NC10-NC16 1.41 2.6 2.0
4 V-0.038R 2 5ER4API382... NC23-NC50 3.09 2.1 2.8
4 V-0.038R 3 5ER4API383... NC56-NC77 3.08 2.1 2.8
4 V-0.050 2 5ER4API502... 6 5/8” REG, 5 1/2”FH, 6 5/8” FH 3.75 2.1 3.1
5/8” 27 YE5OIL AL..-5 OIL
4 V-0.050 3 5ER4API503... 5 1/2”, 7 5/8”, 8 5/8” REG 3.74 2.1 3.1
5 V-0.040 3 5ER5API403... 2 3/8”-4 1/2” REG 2.99 1.9 2.7
4 V-0.065 2 5ER4API652... 2 3/8”IF- 5 1/2IF 2.81 2.3 2.8

On Edge
Insert Size Pitch Thread Taper Ordering Code Size Dimensions mm Position
IC L mm TPI IPF RH R h min T ØC X Y
5 V-0.040 3 TNEC54ER5API403... 2 3/8”-4 1/2” REG 0.51 3.00 6.35 3.9
4 V-0.050 2 TNEC55ER4API502... 6 5/8” REG, 5 1/2 FH, 6 5/8 FH 0.64 3.76 7.94 5.0
5/8” 27 4 V-0.050 3 TNEC55ER4API503... 5 1/2”, 7 5/8”, 8 5/8” REG 0.64 3.76 7.94 6.50 23.4 5.0
4 V-0.038 2 TNEC55ER4API382... NC23-NC50, 2 3/8 - 6 5/8 IF 0.97 3.10 7.94 5.0
4 V-0.038 3 TNEC55ER4API383... NC56-NC77 0.97 3.10 7.94 5.0
On Edge inserts are compatible with most commonly used toolholders in the market.

132
Thread Turning
Inserts
API (con't)
Internal Y Y Y Y
X X X X L L
Internal
30° 30° IC
h ØC
L XX

Ø
h L L

CI
L

C
90° R
α External α = arctg (IPF/24) IC Y T
IC IC IC Y T
R
Defined by: API SPEC. 7:1990 h minh min
Tolerance class: Standard API
Standard F-Line On Edge

Standard
Insert Size Pitch Thread Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
4 V-0.038R 2 4IR4API382... NC23-NC50 3.09 2.1 2.8
4 V-0.038R 3 4IR4API383... NC56-NC77 3.08 2.1 2.8
4 V-0.050 2 4IR4API502... 6 5/8” REG, 5 1/2”FH, 6 5/8” FH 3.75 2.1 3.1 YEI 4-API-1P AVRC..-4 5BUT/API
1/2” 22 or or
4 V-0.050 3 4IR4API503... 5 1/2”, 7 5/8”, 8 5/8” REG 3.74 2.0 2.9 YI4 AVR...-4
5 V-0.040 3 4IR5API403... 2 3/8”-4 1/2” REG 2.99 1.8 2.6
6 V-0.055 1.5 4IR6API551... NC10-NC16 1.41 2.6 2.0
4 V-0.038R 2 4FIR4API382... NC23-NC50 3.09 2.1 2.8
4 V-0.038R 3 4FIR4API383... NC56-NC77 3.08 2.1 2.8
4 V-0.050 2 4FIR4API502... 6 5/8” REG, 5 1/2”FH, 6 5/8”FH 3.75 2.1 3.1
1/2”F 23 YI4F AVRC...-4F
4 V-0.050 3 4FIR4API503... 5 1/2”, 7 5/8”, 8 5/8” REG 3.74 2.0 2.9
5 V-0.040 3 4FIR5API403... 2 3/8”-4 1/2” REG 2.99 1.8 2.6
6 V-0.055 1.5 4FIR6API551... NC10-NC16 1.41 2.6 2.0
4 V-0.038R 2 5IR4API382... NC23-NC50 3.09 2.1 2.8
4 V-0.038R 3 5IR4API383... NC56-NC77 3.08 2.1 2.8
4 V-0.050 2 5IR4API502... 6 5/8” REG, 5 1/2”FH, 6 5/8” FH 3.75 2.1 3.1
5/8” 27 YI5OIL AVR..-5 OIL
4 V-0.050 3 5IR4API503... 5 1/2”, 7 5/8”, 8 5/8” REG 3.74 2.1 3.1
5 V-0.040 3 5IR5API403... 2 3/8”-4 1/2” REG 2.99 1.9 2.7
4 V-0.065 2 5IR4API652... 2 3/8”IF- 5 1/2”IF 2.81 2.3 2.8

On Edge
Insert Size Pitch Thread Taper Ordering Code Size Dimensions mm Position
IC L mm TPI IPF RH R h min T ØC X Y
5 V-0.040 3 TNEC54IR5API403... 2 3/8”-4 1/2” REG 0.51 3.00 6.35 3.9
4 V-0.050 2 TNEC55IR4API502... 6 5/8” REG, 5 1/2 FH, 6 5/8 FH 0.64 3.76 7.94 5.0
5/8” 27 4 V-0.050 3 TNEC55IR4API503... 5 1/2”, 7 5/8”, 8 5/8” REG 0.64 3.76 7.94 6.50 23.4 5.0
4 V-0.038 2 TNEC55IR4API382... NC23-NC50, 2 3/8 - 6 5/8 IF 0.97 3.10 7.94 5.0
4 V-0.038 3 TNEC55IR4API383... NC56-NC77 0.97 3.10 7.94 5.0
On Edge inserts are compatible with most commonly used toolholders in the market.

133
Thread Turning
Inserts

API Buttress Casing


External Y YY Y X
Y X
X X X L L
Y
Y
Y
Internal X X

h L LL L L
IC IC
10° 3° α
90° External IC IC IC
IC
α = arctg (IPF/24)
α = 1/2 arctg (IPF/12)
IC IC
Defined by: STD.5B.1979
Tolerance class: Standard API Standard F-Line M+ Style T+ Style 14D
2 Cutting Edges

Standard
Insert Size Pitch Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
5 0.75 4ER5BUT75... 4 1/2”-13 3/8” 1.55 3.1 1.9 YEI 4-BUT AL..-4 5BUT/API
1/2” 22 or or
5 1 4ER5BUT1... 16”-20” 1.55 3.1 1.9 YE4 AL...-4
5 0.75 4FER5BUT75... 4 1/2”-13 3/8” 1.55 3.1 1.9
1/2”F 23 YE4F AL...-4F
5 1 4FER5BUT1... 16”-20” 1.55 3.1 1.9

M+ Style
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
5/8” 27 5 0.75 2 5ER5BUT752M+... 4 1/2”-13 3/8” 1.55 4.8 6.8 YE5M AL..-5M

T+ Style
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
0.75 4ER5BUT753T+... 4 1/2”-13 3/8”
1/2”T 22 5 3 1.55 2.5 16.1 Y4T AL..-4T
1 4ER5BUT13T+... 16”-20”

14D
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Anvil
IC TPI IPF RH h min Y RH Toolholder

4 1⁄2”-9 5⁄8” Y14DER-5 BUT


5 0.75 2 14DER5BUT752T+... AL...-14D
14D 1.55 10.0
10 3⁄4”-13 3⁄8” Y14DER-5BUT-0.4N
5 1 2 14DER5BUT12T+... 16”-20” Y14DER-5BUT-0.4N AL...-14D

134
Thread Turning
Inserts
API Buttress Casing (con't)
Y Y
External Y Y X
X L
L
Y

h min
Internal X

h min
X X
h ØC L L

IC
X
10° 3° α
90° IC

IC
External Y ØC IC L
α = arctg (IPF/24) T T IC
T
α = 1/2 arctg (IPF/12)
Defined by: STD.5B.1979 h min
Tolerance class: Standard API
On Edge CNGA Chaser

On Edge
Insert Size Pitch Taper Ordering Code Size Dimensions mm Position
IC L mm TPI IPF RH h min T ØC X Y
5 0.75 TNEC54ER5BUT75... 4 1/2”-13 3/8”
5/8” 27 1.55 6.35 6.5 23.4 4.0
5 1 TNEC54ER5BUT1... 16”-20”
On Edge inserts are compatible with most commonly used toolholders in the market.

CNGA
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Position
IC TPI IPF RH h min T ØC X Y
5 0.75 3 CNGA64ER5BUT75T3... 4 1/2”-13 3/8” 5.6
3/4” 1.55 6.35 8.0 18.9
5 1 3 CNGA64ER5BUT1T3... 16”-20” 5.5
CNGA inserts are compatible with most commonly used toolholders in the market.

Chaser
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Position
L TPI IPF RH h min T X Y
5 0.75 3 1616ER5BUT753S+... 4 1/2”-13 3/8”
16 1.55 4.76 15.7 3.2
5 1 3 1616ER5BUT13S+... 16”-20”
Chaser inserts are compatible with most commonly used toolholders in the market.

135
Thread Turning
Inserts

API Buttress Casing (con't)


Y Y Y
Internal X Y
X L
X Y X
X X Y L Y
Y
Internal X
L L L
h L L IC
10° 3° α IC
IC IC
90° External IC
IC IC
α = arctg (IPF/24) IC
α = 1/2 arctg (IPF/12)
Defined by: STD.5B:1979
Tolerance class: Standard API Standard F-Line M+ M+ Style T+ Style 14D
2 Cutting Edges

Standard
Insert Size Pitch Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
5 0.75 4IR5BUT75... 4 1/2”-13 3/8” 1.55 2.8 1.9 YEI 4-BUT AVRC..-4 5BUT/API
1/2” 22 or or
5 1 4IR5BUT1... 16”-20” 1.55 2.8 1.9 YI4 AVR...-4
5 0.75 4FIR5BUT75... 4 1/2”-13 3/8” 1.55 2.8 1.9
1/2”F 23 YI4F AVRC...-4F
5 1 4FIR5BUT1... 16”-20” 1.55 2.8 1.9

M+ Style
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
5/8” 27 5 0.75 2 5IR5BUT752M+... 4 1/2”-13 3/8” 1.55 4.8 6.7 YI5M AVR..-5M

T+ Style
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
0.75 4IR5BUT753T+... 4 1/2”-13 3/8”
1/2”T 22 5 3 1.55 2.5 16.1 Y4T AVR..-4T
1 4IR5BUT13T+... 16”-20”

14D
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Anvil
IC TPI IPF RH h min Y RH Toolholder
4 1⁄2”-9 5⁄8” Y14DIR-5 BUT
5 0.75 2 14DIR5BUT752T+... 1.55 10.0 AVRC...-14D
14D 10 3⁄4”-13 3⁄8” Y14DIR-5BUT-0.4N
5 1 2 14DIR5BUT12T+... 16”-20” 1.55 10.0 Y14DIR-5BUT-0.4N AVRC...-14D

136
Thread Turning
Inserts
API Buttress Casing (con't)
Y Y
Internal L Y Y X
X L
Y
Internal X

h min
ØC X

h min
X
h X L L

CI
10° 3° α
90° External Y IC L IC

ØC
IC
T T T
α = arctg (IPF/24) IC
α = 1/2 arctg (IPF/12) h min
Defined by: STD.5B:1979
Tolerance class: Standard API On Edge CNGA Chaser

On Edge
Insert Size Pitch Taper Ordering Code Size Dimensions mm Position
IC L mm TPI IPF RH h min T ØC X Y
5 0.75 TNEC54IR5BUT75... 4 1/2”-13 3/8”
5/8” 22 1.55 6.35 6.5 23.4 4.3
5 1 TNEC54IR5BUT1... 16”-20”
On Edge inserts are compatible with most commonly used toolholders in the market.

CNGA
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Position
IC TPI IPF RH h min T ØC X Y
5 0.75 3 CNGA64IR5BUT75T3... 4 1/2”-13 3/8” 5.6
3/4” 5 0.75 2 CNGA64IR5BUT75T2... 4 1/2”-13 3/8” 1.55 6.35 8.0 18.9 10.4
5 1 3 CNGA64IR5BUT1T3... 16”-20” 5.5
CNGA inserts are compatible with most commonly used toolholders in the market.

Chaser
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Position
L TPI IPF RH h min T X Y
5 0.75 3 1616IR5BUT753S+... 4 1/2”-13 3/8”
16 1.55 4.76 15.7 3.2
5 1 3 1616IR5BUT13S+... 16”-20”
Chaser inserts are compatible with most commonly used toolholders in the market.

137
Thread Turning
Inserts

API Round Casing & Tubing


Y Y Y Y
External X Y X
Y
X
Y X L Y
X X Y
X
Internal X X
30 ° 30 ° L
L L L L L L L
h
IC IC IC IC
IC IC IC
90 ° 1°47' IC IC
External

Defined by: API STD. 5B:1979 Standard SCB Sintered M+ Style F-Line M+ Z+ Style
Tolerance class: Standard API RD Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
10 3ER10APIRD... 1.41 1.2 1.4
3/8” 16
8 3ER8APIRD... 1.81 1.3 1.5 YEI3-APIRD AL...-3 APIRD
or or
3/8” 10 3JER10APIRD... 1.41 1.2 1.5 YE3 AL..-3
SCB 16
8 3JER8APIRD... 1.81 1.3 1.5

SCB

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
1/2” 22 10 2 4ER10APIRD2M+... 1.41 2.3 3.8 YE4M AL..-4
1/2”F 23 10 2 4FER10APIRD2M+... 1.41 2.3 3.8 YE4M2F AL...-4MF
10 3 5ER10APIRD3M+... 1.41 3.9 6.3
5/8” 27 YE5M AL..-5M
8 2 5ER8APIRD2M+... 1.81 2.9 4.5

Z+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
10 2 4ER10APIRD2Z+... 1.41 3.0 9.9
1/2” 22 YE4Z AL..-4Z
8 2 4ER8APIRD2Z+... 1.81 3.7 9.6

138
Thread Turning
Inserts
API Round Casing & Tubing (con't)

External Y Y Y
L
X X L
Y Y
XY
Internal X X
30 ° 30 °
L L L
IC
h
IC IC
IC IC
90 ° 1°47' IC
External

Defined by: API STD. 5B:1979 T+ Style 14D -


Tolerance class: Standard API RD 2 Cutting Edges

T+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
10 6 4ER10APIRD6T+... 1.41 0.2 16.2
1/2”T 22 8 3 4ER8APIRD3T+... 1.81 0.2 14.2 Y4T AL..-4T
8 5 4ER8APIRD5T+... 1.81 0.2 16.7

14D
Insert Size Pitch Teeth Ordering Code Size Dimensions mm Anvil
IC TPI RH h min Y RH Toolholder
10 4 14DER10APIRD4T+... 2 3⁄8” and up 8.7 Y14DER-10 APIRD
1.41
14D 10 3 14DER10APIRD3T+... 2 3⁄8” and up 8.8 Y14DER-10 APIRD-3+ AL...-14D
8 3 14DER8APIRD3T+... 2 3⁄8” and up 1.81 8.1 Y14DER-8 APIRD

139
Thread Turning
Inserts

API Round Casing & Tubing (con't)


External Y
Y Y
Y L Y
X

ØC
L X Y
X

h min
Internal X

h min
30 ° 30 ° ØC
L
X X
L L

IC
X
h YIC IC
IC
90 ° 1°47' T IC T L
External T IC
h min
Defined by: API STD. 5B:1979
Tolerance class: Standard API RD On Edge CNGA Chaser

On Edge
Insert Size Pitch Ordering Code Dimensions mm Position
IC L mm TPI RH h min T ØC X Y
10 TNEC43ER10APIRD... 1.41
1/2” 22 4.76 5.2 18.6 3.2
8 TNEC43ER8APIRD... 1.81
On Edge inserts are compatible with most commonly used toolholders in the market.

CNGA
Insert Size Pitch Teeth Ordering Code Dimensions mm Position
IC TPI RH h min T ØC X Y
10 5 CNGA64ER10APIRDT5... 1.41
3/4” 6.35 8.0 18.9 4.5
8 4 CNGA64ER8APIRDT4... 1.81
CNGA inserts are compatible with most commonly used toolholders in the market.

Chaser
Insert Size Pitch Teeth Ordering Code Dimensions mm Position
L TPI RH h min T X Y
10 4 1616ER10APIRD4S+... 1.41 15.4
16 4.76 4.4
8 3 1616ER8APIRD3S+... 1.81 15.9
Chaser inserts are compatible with most commonly used toolholders in the market.

140
Thread Turning
Inserts
API Round Casing & Tubing (con't)
Internal Y Y
Y Y Y Y
Y
X X XL Y
X X
X Y
X
Internal X L X
30 ° 30 °
L L L L L L L
h
IC IC IC IC IC
IC
90 ° 1°47' IC IC IC
External

Defined by: API STD. 5B:1979 Standard SCB M+ Style F-Line M+ Z+ Style
Tolerance class: Standard Sintered
API RD Chipbreaker

Standard
Insert Size Pitch Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
10 3IR10APIRD... 1.41 1.2 1.4
3/8” 16 AVRC...
8 3IR8APIRD... 1.81 1.3 1.5 YEI3-APIRD 3APIRD
or or
3/8” 10 3JIR10APIRD... 1.41 1.2 1.5 YI3
16 AVRC..-3
SCB 8 3JIR8APIRD... 1.81 1.3 1.5

SCB

M+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
10 2 4IR10APIRD2M+... 1.41 2.4 3.7
1/2” 22 YI4M AVR..-4
8 2 4IR8APIRD2M+... 1.81 2.9 4.5
1/2”F 23 10 2 4FIR10APIRD2M+... 1.41 2.4 3.7 YI4M2F AVRC...-4MF
10 3 5IR10APIRD3M+... 1.41 3.9 6.3
5/8” 27 YI5M AVR..-5M
8 2 5IR8APIRD2M+... 1.81 2.9 4.5

Z+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
10 2 4IR10APIRD2Z+... 1.41 3.0 9.9
1/2” 22 YI4Z AVR..-4Z
8 2 4IR8APIRD2Z+... 1.81 3.7 9.6

141
Thread Turning
Inserts

API Round Casing & Tubing (con't)

Internal Y Y Y
L L
X X
Y Y Y
X
Internal X X
30 ° 30 °
L L L
IC
h
IC IC
IC
90 ° 1°47' External IC IC

Defined by: STD. 5B:1979


Tolerance class: Standard API RD Z+ Style 14D -
2 Cutting Edges

T+ Style
Insert Size Pitch Teeth Ordering Code Dimensions mm Anvil
IC L mm TPI RH h min X Y RH Toolholder
10 6 4IR10APIRD6T+... 1.41 0.2 16.8
1/2”T 22 8 3 4IR8APIRD3T+... 1.81 0.2 14.2 Y4T AVR..-4T
8 5 4IR8APIRD5T+... 1.81 0.2 16.7

14D
Insert Size Pitch Teeth Ordering Code Size Dimensions mm Anvil
IC TPI h min Y Toolholder
10 4 14DIR10APIRD4T+... 2 3⁄8” and up 8.71 Y14DIR-10 APIRD
1.41
14D 10 3 14DIR10APIRD3T+... 2 3⁄8” and up 8.79 Y14DIR-10 APIRD-3+ AVRC...-14D
8 3 14DIR8APIRD3T+... 2 3⁄8” and up 1.81 8.10 Y14DIR-8 APIRD

142
Thread Turning
Inserts
API Round Casing & Tubing (con't)

Internal Y L
Y
Y Y
L Y
X X Y
X

h min
h min
Internal X
30 ° 30 ° X X
ØC
L X L L

IC
h Y IC IC L T
IC T

ØC
IC
90 ° 1°47' External T IC
h min
Defined by: STD. 5B:1979
Tolerance class: Standard API RD On Edge CNGA Chaser

On Edge
Insert Size Pitch Ordering Code Dimensions mm Position
IC L mm TPI RH h min T ØC X Y
10 TNEC43IR10APIRD... 1.41
1/2” 22 4.76 5.2 18.6 3.2
8 TNEC43IR8APIRD... 1.81
On Edge inserts are compatible with most commonly used toolholders in the market.

CNGA
Insert Size Pitch Teeth Ordering Code Dimensions mm Position
IC TPI RH h min T ØC X Y
10 5 CNGA64IR10APIRDT5... 1.41
3/4” 6.35 8.0 18.9 4.5
8 4 CNGA64IR8APIRDT4... 1.81
CNGA inserts are compatible with most commonly used toolholders in the market.

Chaser
Insert Size Pitch Teeth Ordering Code Dimensions mm Position
L TPI RH h min T ØC Y
10 4 1616IR10APIRD4S+... 1.41 15.4 5.7
16 4.76
8 3 1616IR8APIRD3S+... 1.81 15.9 4.4
Chaser inserts are compatible with most commonly used toolholders in the market.

143
Thread Turning
Inserts

VAM
External Y
Y LY L
X X X

Internal Ø
ØC
L L L X

IC

CI
X
h Y Y
10° α IC IC IC T

90° External α = arctg (IPF/24) h min h min
= 1/2 arctg
Defined (IPF/12)
by: VAM
Tolerance class: Standard VAM Standard F-Line On Edge

Standard
Insert Size Pitch Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
3/8” 16 8 3ER8VAM... 2 3/8”, 2 7/8” 0.97 1.7 1.80 YE3 AL..-3
6 4ER6VAM... 3 1/2” 0.97 2.4 2.40
1/2” 22 YE4 AL..-4
5 0.75 4ER5VAM... 5”-9 5/8” 1.55 2.4 2.70
6 4FER6VAM... 3 1/2” 0.97 2.4 2.40
1/2”F 23 YE4F AL...-4F
5 4FER5VAM... 5”-9 5/8” 1.55 2.4 2.70

On Edge
Insert Size Pitch Taper Ordering Code Size Dimensions mm Position
IC L mm TPI IPF RH h min T ØC X Y
8 TNEC43ER8VAM... 2 3/8”, 2 7/8” 0.97 4.76 3.30
1/2” 22 5.2 18.6
6 0.75 TNEC43ER6VAM... 3 1/2” 0.97 4.76 2.90
5/8” 27 5 TNEC54ER5VAM... 5”- 9 5/8” 1.55 6.35 6.5 23.4 4.00
On Edge inserts are compatible with most commonly used toolholders in the market.

144
Thread Turning
Inserts
VAM (con't)
Y Y Y
Internal X X
Y L Y L
X X

h min
Internal L Ø CL
ØC X
X
h L L

IC

CI
X
Y Y
IC IC
10°

ØC
3° α IC

IC
IC T T T
90° External
h min h min
α = arctg
= 1/2 arctg (IPF/24)
(IPF/12)
Defined by: VAM
Tolerance class: Standard VAM Standard F-Line On Edge CNGA

Standard
Insert Size Pitch Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
3/8” 16 8 3IR8VAM... 2 3/8”, 2 7/8” 1.02 1.7 1.8 YI3 AVR..-3
6 4IR6VAM... 3 1/2” 1.02 2.5 2.5
1/2” 22 YI4 AVR..-4
5 0.75 4IR5VAM... 5”-9 5/8” 1.55 2.4 2.5
6 4FIR6VAM... 3 1/2” 1.02 2.5 2.5
1/2”F 23 YI4F AVRC...-4F
5 4FIR5VAM... 5”-9 5/8” 1.55 2.4 2.5

On Edge
Insert Size Pitch Taper Ordering Code Size Dimensions mm Position
IC L mm TPI IPF RH h min T ØC X Y
8 TNEC43IR8VAM... 2 3/8”, 2 7/8” 1.02 4.78 3.2
1/2” 22 5.2 18.6
6 0.75 TNEC43IR6VAM... 3 1/2” 1.02 4.78 3.1
5/8 ” 27 5 TNEC54IR5VAM... 5”- 9 5/8” 1.55 6.35 6.5 23.4 4.2
On Edge inserts are compatible with most commonly used toolholders in the market.

CNGA
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Position
IC TPI IPF RH h min T ØC X Y
3/4” 5 3/4 2 CNGA64IR5VAM75T2... 5”- 9 5/8” 1.55 6.35 8.0 18.9 9.3
CNGA inserts are compatible with most commonly used toolholders in the market.

145
Thread Turning
Inserts

New VAM
External Y
Y
Y Y
X X
X X

Internal
L L L L
h

10° 3° α IC IC
IC
90° External α= arctg (IPF/24) IC
= 1/2 arctg )IPF/12(
Defined by: VAM Standard F-Line
Tolerance class: Standard VAM

Standard
Insert Size Pitch Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
3/8” 16 8 3ER8NVAM... 2 3/8” , 2 7/8” 0.97 1.8 1.8 YE3 AL...-3
6 4ER6NVAM... 3 1/2” 0.97 2.3 2.3
1/2” 22 YE4 AL...-4
5 0.75 4ER5NVAM... 5”-9 5/8” 1.55 2.3 2.3
6 4FER6NVAM... 3 1/2” 0.97 2.2 2.1
1/2”F 23 YE4F AL...-4F
5 4FER5NVAM... 5”-9 5/8” 1.55 2.5 2.3

146
Thread Turning
Inserts
New VAM (con't)
Y Y Y
Internal X Y
X Y
X L X

Internal

h min
L L ØC X
L L
h X

CI
IC
10° 3° α IC IC IC
Y

IC
90° External T T

ØC
= 1/2α= arctg
arctg (IPF/24)
)IPF/12( h min
Defined by: VAM
Tolerance class: Standard VAM Standard F-Line On Edge CNGA

Standard
Insert Size Pitch Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
3/8” 16 8 3IR8NVAM... 2 3/8” , 2 7/8” 1.23 1.8 1.8 Y13 AVR...-3
6 4IR6NVAM... 3 1/2” 1.23 2.5 2.5
1/2” 22 Y14 AVR...-4
5 0.75 4IR5NVAM... 5”-9 5/8” 1.77 2.3 2.5
6 4FIR6NVAM... 3 1/2” 1.23 2.0 1.8
1/2”F 23 YI4F AVRC...-4F
5 4FIR5NVAM... 5”-9 5/8” 1.77 2.1 2.1

On Edge
Insert Size Pitch Taper Ordering Code Size Dimensions mm
IC L mm TPI IPF RH h min T ØC X Y
8 TNEC43IR8NVAM... 2 3/8” -2 7/8” 1.23 4.76 5.2 18.6 3.2
1/2” 22
6 0.75 TNEC43IR6NVAM... 3 1/2”- 4 1/2” 1.23 4.76 5.2 3.1
23.4
5/8” 27 5 TNEC54IR5NVAM... 5”-16” 1.77 6.35 6.5 4.2
On Edge inserts are compatible with most commonly used toolholders in the market.

CNGA
Insert Size Pitch Taper Teeth Ordering Code Size Dimensions mm Position
IC TPI IPF RH h min T ØC X Y
6 CNGA64IR6NVAM75T2... 3 1/2”- 4 1/2” 1.23 6.35
3/4” 0.75 2 8 18.9 9.3
5 CNGA64IR5NVAM75T2... 5”-16” 1.77 6.35
CNGA inserts are compatible with most commonly used toolholders in the market.

147
Thread Turning
Inserts

EL-Extreme Line

External / Internal Y
X
Y
Y Y
X
X X L L
6˚ 6˚Internal

h
L ØC L
L L ØC

IC

IC
X
IC
X
h IC Y
IC IC h min
90 ° α
External
T T
α= arctg (IPF/24) h min
Y
Defined by: API STD,5B:1979 Standard Standard On Edge On Edge
Tolerance class: Standard External Internal External Internal

Standard - External
Insert Size Pitch Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
6 1.5 4ER6EL15... 5”-7 5/8” 1.21 1.9 1.9
1/2” 22 YE4 AL..-4
5 1.25 4ER5EL125... 8 5/8”-10 3/4” 1.71 2.3 2.4

On Edge - External
Insert Size Pitch Taper Ordering Code Size Dimensions mm Position
IC L mm TPI IPF RH h min T ØC X Y
6 1.5 TNEC54ER6EL15... 5 ”-7 5/8” 1.21 6.35 4.8
5/8” 27 6.5 23.4
5 1.25 TNEC54ER5EL125... 8 5/8”-10 3/4” 1.71 6.35 4.3
On Edge inserts are compatible with most commonly used toolholders in the market.

Standard - Internal
Insert Size Pitch Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
6 1.5 4IR6EL15... 5”-7 5/8” 1.39 1.8 1.9
1/2” 22 Y14 AVR..-4
5 1.25 4IR5EL125... 8 5/8”-10 3/4” 1.91 2.2 2.4

On Edge - Internal
Insert Size Pitch Taper Ordering Code Size Dimensions mm Position
IC L mm TPI IPF RH h min T ØC X Y
6 1.5 TNEC54IR6EL15... 5 ”-7 5/8” 1.39 6.35 4.8
5/8” 27 6.5 23.4
5 1.25 TNEC54IR5EL125... 8 5/8”-10 3/4” 1.91 6.35 4.3
On Edge inserts are compatible with most commonly used toolholders in the market.

148
Thread Turning
Inserts
Hughes H-90
Y
External / Internal L Y L
X
X
45° 45° Internal L
ØC L

IC

C
h

IC
Ø
X
X
h Y
IC Y
90° T
T IC
External α= arctg (IPF/24) h min h min
Defined by: API specification 7-2/ISO 10242-2
U Style On Edge On Edge
External Internal

U Style - External
Insert Size Pitch Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
1/2” U 22 3.5 2 4UER3.5H902... 3 1/2”-6 5/8” 2.50 4.2 11 YE4U-H90 AL..-4U
3.5 3 4UER3.5H903... 7”-8 5/8” 2.50 4.2 11
5/8” U 27 YE5U-H90 AL..-5UH90
3 1.25* 5UER3H90SL... 2 3/8”-3 1/2” 2.24 5.5 13.7

On Edge - External
Insert Size Pitch Taper Ordering Code Size Dimensions mm Position
IC L mm TPI IPF RH h min T ØC X Y
3.5 2 TNEC55ER3.5H902... 3 1/2 ”- 6 5/8” 2.50 7.93 4.3
5/8” 27 3.5 3 TNEC55ER3.5H903... 7 ”- 8 5/8” 2.50 7.93 6.5 23.4 4.3
3 1.25* TNEC56ER3H90SL... 2 3/8 ”- 3 1/2” 2.24 9.53 5.7
On Edge inserts are compatible with most commonly used toolholders in the market.

U Style - Internal
Insert Size Pitch Taper Ordering Code Size Dimensions mm Anvil
IC L mm TPI IPF RH h min X Y RH Toolholder
1/2” U 22 3.5 2 4UIR3.5H902... 3 1/2”-6 5/8” 2.50 4.2 11 YI4U-H90 AVR..-4U
3.5 3 4UIR3.5H903... 7”-8 5/8” 2.50 4.2 11
5/8” U 27 YI5U-H90 AVR..-5UH90
3 1.25* 5UIR3H90SL... 2 3/8”-3 1/2” 2.24 5.5 13.7

On Edge - Internal
Insert Size Pitch Taper Ordering Code Size Dimensions mm Position
IC L mm TPI IPF RH h min T ØC X Y
3.5 2 TNEC55IR3.5H902... 3 1/2 ”- 6 5/8” 2.49 7.93 4.3
5/8” 27 3.5 3 TNEC55IR3.5H903... 7 ”- 8 5/8” 2.49 7.93 6.5 23.4 4.3
3 1.25* TNEC56IR3H90SL... 2 3/8 ”- 3 1/2” 2.24 9.53 5.7
On Edge inserts are compatible with most commonly used toolholders in the market.

* H-90 Slimline.

149
Thread Turning
Inserts

Pg
External / Internal Y
Y
X X

R0.107P Internal
80°
L L
h
R0.107P IC IC
External

Defined by: DIN 40430 Standard External Standard Internal


Tolerance class: Standard

Standard - External
Insert Size Pitch Thread Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
20 Pg7 2ER20PG... 2EL20PG... 0.61 0.8 0.9
1/4” 11 18 Pg9/11/13.5/16 2ER18PG... 2EL18PG... 0.67 0.8 1.0 - - NL..-2 (LH)
16 Pg21/29/36/42/48 2ER16PG... 2EL16PG... 0.76 0.9 1.1
20 Pg7 3ER20PG... 3EL20PG... 0.61 0.8 0.9
3/8” 16 18 Pg9/11/13.5/16 3ER18PG... 3EL18PG... 0.67 0.8 1.0 YE3 YI3 AL..-3 (LH)
16 Pg21/29/36/42/48 3ER16PG... 3EL16PG... 0.76 0.9 1.1

Standard - Internal
Insert Size Pitch Thread Ordering Code Dimensions mm Anvil
IC L mm TPI RH LH h min X Y RH LH Toolholder
20 Pg7 2IR20PG... 2IL20PG... 0.64 0.8 0.9
1/4” 11 18 Pg9/11/13.5/16 2IR18PG... 2IL18PG... 0.67 0.8 1.0 - - NVR..-2 (LH)
16 Pg21/29/36/42/48 2IR16PG... 2IL16PG... 0.76 0.9 1.1
20 Pg7 3IR20PG... 3IL20PG... 0.64 0.8 0.9
3/8” 16 18 Pg11/13.5/16 3IR18PG... 3IL18PG... 0.67 0.8 1.0 YI3 YE3 AVR..-3 (LH)
16 Pg21/29/36/42/48 3IR16PG... 3IL16PG... 0.76 0.8 1.1

150
Thread Turning
Inserts
Pg (con't)
Internal

IC 5.0 L
Internal
IC 6.0
IC IC 5.0ICL 5.0ICL5.0 L
R0.107P ICIC IC 5.0 L
80°
60°
IC
60° 60°
60°
h LL
L L L F
FF F F
F F F FF
R0.107P Standard Y
Mini-L
Y
Y
Y Y YY
External Y Y
Y
Defined by: DIN 40430
Tolerance class: Standard

Mini-3 Standard
Insert Size Pitch Thread Ordering Code Dimensions mm Min. Bore Dia.
IC mm L mm TPI RH LH h min Y F mm Toolholder
5.0 8 20 Pg7 5.0KIR20PG... 5.0KIL20PG... 0.61 0.7 4.7 7.8 (C)NVRC7-5.0K (LH)
20 Pg7 6.0KIR20PG... 6.0KIL20PG... 0.61 0.8 5.3
6.0 10 10.0 .NVRC1..-6.0K (LH)
18 Pg9/11/13.5/16 6.0KIR18PG... 6.0KIL18PG... 0.67 0.9 5.3

Mini-L
Insert Size Pitch Thread Ordering Code Dimensions mm Min. Bore Dia.
IC mm TPI RH LH h min Y F mm Toolholder
20 Pg7 5LKIR20PG... 5LKIL20PG... 0.61 0.8 4.65
5.0L 8.0 .NVRC10..-5LK (LH)
18 Pg9/11/13.5/16 5LKIR18PG... 5LKIL18PG... 0.67 0.9 4.65

151
Thread Turning Toolholders
Vardex Ordering Code System
■ External Toolholders
Thread Turning
Toolholders

A L 32 - 4 U C
1 2 3 4 5 6 7 8 9
1 - Anvil 2 - Holder Style 3 - Shank Square [mm] 4 - Insert Size
A - Anvil Required L - External 8, 10, 12, 16, 20, 25, 32, 2 - IC1/4”
N - No Anvil Required V - Miniature Square Shank 40, 50, 60 3 - IC3/8”
O - Miniature Holder VR - Miniature Round Shank 4 - IC1/2”
5 - IC5/8”
5 - Insert Style 6 - Clamping 7 - Insert Width
U - U style C - With Clamping (for IC5/8”V)
V - Vertical 6, 8, 10
F - F Line
M - Multi+ M
MF - Multi+ F Line
Z - Multi+ Z
T - Multi+ T
14D - Multi+ 14D
MG - Mega Line

8 - Tool Type 9 - RH/LH Holder


CQ - Drop Head None - Right Hand
FQ - Off-Set LH - Left Hand
OIL - For API Inserts

■ Internal Toolholders
C A VR C 20 - 3
1 2 3 4 5 6 7 8 9 10 11 12

1 - Shank Type 2 - Anvil 3 - Tool Type 5 - Shank Front Dia. 6 - Holder Length
VR - Internal Round Shank 10, 10D, 12, 13, 16 (Mini Holders)
B - Anti Vibration System A - Anvil Required
16D, 20, 25, 25D, 32, 40, 50 U - Ultra Short
C - Carbide Shank N - No Anvil Required 4 - Cooling 6.2 (Mini Adjust) S - Short
S - Mini Holders O - Miniature Holder
C - With Coolant Channel 8.0 (Mini Adjust) M - Medium
L - Long
7- Insert Size 8 - Insert Style 9 - Clamping 12 - Serial No. T - Adjustable
U - U style C - Wth Clamp 156/... (Coarse Pitch Holder)
5LK - IC5.0L mm
V - Vertical 206/... (V6 Holder)
4.0K - IC4.0 mm
F - F Line 10 -Oil Field
5.0K - IC5.0 mm
M - Multi+ M OIL - For API Inserts
6.0K - IC6.0 mm
MF - Multi+ F Line
2 - IC1/4”
Z - Multi+ Z 11 - RH/LH Holder
3 - IC3/8”
T - Multi+ T
4 - IC1/2” None - Right Hand
14D - Multi+ 14D
5 - IC5/8” LH - Left Hand
MG - Mega Line

■ Micro, Microscope & Adjustable Toolholders (Sleeves)


M H C R 22 - 4 - 5 - 4F
1 2 3 4 5 6 7 8
1 - Holder Shape 2 - Holder Type 3 - Coolant 4 - Round Tools
S - Sleeve (Double Ended) V - Adjustable Holders for Mini C or D - Coolant Thru R - Microscope Round Bore
M - Microscope (Single Ended) M - Micro (Double Ended) S - Microscope Shrink by Screw
H - Microscope Round Holder
HS - Microscope with Square Shank
HD - Microscope with Drop Head

5 - Shank Size [mm] 6 - Holder Bore Size 7 - Holder Bore Size for Double Sided 8 - No. of Flats
10-28 Micro Size 3, 4, 5, 6, 7, 8, 10 4F - 4 Flats
Microscope Size 4, 5, 6,
Adjustable Holders (for Mini) 6.2, 8 None - 2 Flats

154
■ V-CAP Toolholders

Thread Turning
Toolholders
VCAP 40 - S E R 27 050 - 3
1 2 3 4 5 6 7 8
1 - Holder Style 2 - D (Polygon Size) 3 - Insert Style 4 - External / Internal 5 - RH / LH
E - External R - Right Hand
VCAP - Vargus Polygon Shank 32, 40, 50, 63 S - Threading
I - Internal L - Left Hand

6 - Cutting Radius 7 - Tool Overhang 8 - Insert Size

12-45 40-105 3 - IC3/8”

■ VG-Cut Toolholders for Threading


VG E R 2525 - 3 T12 PH
1 2 3 4 5 6 7

1 - Line Name 2 - Application Approach 3 - RH / LH 4 - Shank Size

R - Right Hand Width-Height


VG - Deep Grooving & Parting Off E - External
L - Left Hand

5 - Pocket Size 6 - Depth of Cut 7 - PH

3 T8, T12 - Limit Depth of Cut 8, 12 mm PH - Reinforced blade structure

■ Mini-V Holders
C V 08 - 12 21 -
1 2 3 4 5 6
1 - Holder Type 2 - Product Line 3 - Insert Size 4 - Shank Diameter 5 - Tool Overhang 6 - RH or LH
C - Carbide Shank V - Mini-V 08, 11, 14, 16 6, 8, 12, 16 12, 21, 29, 30, 42, 50, None - RH
None - Steel Shank 56, 64, 80 L - LH

■ Mini-V Sleeves
MH C 16 - 6
1 2 3 4
1 - Holder Type 2 - Coolant 3 - Shank Dia. 4 - Sleeve Bore Dia.
MH - Microscope Holder C - Coolant Channels 12 , 16 , 20 6, 8

155
External Toolholders
Thread Turning
Toolholders

H1 H

F B

L2
L1

Standard Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH/LH H=H1=B F L1 L2 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH
NL8-2 8 11 136.4 17.5
1/4” NL10-2 10 11 125.0 17.5 SN2T - K2T - -
NL12-2 12 12 125.0 17.5
NL12-3 12 16 83.2 22 SA3T - K3T - -
AL3/8-3 9.52 16 63.6 20.5
AL12-3 12 16 83.2 22
3/8” AL16-3 16 16 100.0 20.5
SA3T SY3T K3T YE3 YI3
AL20-3 20 20 128.6 30
AL25-3 25 25 153.6 30
AL32-3 32 32 173.6 30
AL25-4 25 25 155.7 36
1/2” AL32-4 32 32 175.7 36 SA4T SY4T K4T YE4 YI4
AL40-4 40 40 205.7 36
AL25-5 25 32 151.6 35
AL32-5 32 32 176.6 40
5/8” SA5T SY5T K5T YE5 YI5
AL40-5 40 40 206.6 40
AL50-5 50 50 256.6 40

The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.
The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example AL20-3LH).

156
External Toolholders

Thread Turning
Toolholders
H1 H

F
L2 B
L1

L2
L1

Standard F-Line Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH H=H1=B F L1 L2 Insert Screw Anvil Screw Torx Key Anvil RH


AL25-4F 25 25 155 33
1/2”F AL32-4F 32 32 175 33 SA4T SY4T K6T YE4F
AL40-4F 40 40 205 33

External Toolholders

F
D D
Max. coolant pressure 10bar L2
F F

V-CAP Spare Parts


L2 L2

Insert Size Ordering Code Dimensions mm

IC RH/LH D F L2 Insert Screw Anvil Screw Torx Key Coolant Jet Anvil RH Anvil LH
VCAP32-SER22040-3 32 22 40
VCAP40-SER27050-3 40 27 50 OD6
3/8” SA3T SY3T K3T YE3 YI3
VCAP50-SER35060-3 50 35 60
VCAP63-SER45065-3 63 45 65 OD8
The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example VCAP32-SEL22040-3).

The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.

157
External Toolholders
Thread Turning
Toolholders

H1 H

F B

L2
L1

Standard with Clamp


(Dual System, Screw or Clamp) Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH/LH H=H1=B F L1 L2 Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil LH
AL16-3C 16 16 100.0 20.5
AL20-3C 20 20 128.6 30
3/8” SA3T SY3T C3 K3CT YE3 YI3
AL25-3C 25 25 153.6 30
AL32-3C 32 32 173.6 30
AL25-4C 25 25 155.7 36
1/2” AL32-4C 32 32 175.7 36 SA4T SY4T C4 K4T YE4 YI4
AL40-4C 40 40 205.7 36
AL25-5C 25 32 151.6 35
AL32-5C 32 32 176.6 40
5/8” SA5T SY5T C5 K5T YE5 YI5
AL40-5C 40 40 206.6 40
AL50-5C 50 50 256.6 40

The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.
The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example AL16-3CLH).

158
External Toolholders

Thread Turning
Toolholders
H1 H

F B

L2
L1

Oil & Gas Spare Parts

Insert Ordering Code Thread Form Connection No. Dimensions mm Helix


Size or Size Angle

IC RH H=H1=B=F L1 L2 Insert Screw Anvil Screw Torx Key Anvil RH


AL32-3-APIRD APIRD 8 2.375”-20” 32 173.0 28.8 1
3/8” APIRD 10 1.05”-3.5” SA3T SY3T K3T YEI3 APIRD
AL40-3-APIRD 40 205.0 37.4 1
AL32-4-5BUT/API 5BUT, 4 1/2”-20” 32 177.0 36.6 0 YEI4-API-1P
1/2” V0.038R, V0.050, SA4T SY4T K4T YEI4-5BUT
AL40-4-5BUT/API V0.040, V0.055 NC10-NC77 all sizes 40 204.0 34.5 0
AL32-5OIL V0.038R, V0.050 NC23-NC77 all sizes 32 175.9 40.0 1.5
5/8” SA5T SY5T K5T YE5OIL
AL40-5OIL V0.038R, V0.050 NC23-NC77 all sizes 40 205.9 40.0 1.5

159
External Toolholders
Thread Turning
Toolholders

H1 H

F B

L2
L1

U Style Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH/LH H=H1=B F L1 L2 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH
AL25-4U 25 25 178.4 38
1/2”U AL32-4U 32 32 178.4 38 SA4T SY4T K4T YE4U YI4U
AL40-4U 40 40 208.4 38
AL25-5U 25 25 179.1 40
AL32-5U 32 32 179.1 40
5/8”U SA5T SY5T K5T YE5U YI5U
AL40-5U 40 40 209.1 40
AL50-5U 50 50 259.1 40

External Toolholders

H1 H

F B

L2
L1

U Style with Clamp


(Dual System, Screw or Clamp) Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH/LH H=H1=B F L1 L2 Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil LH
AL32-4UC 32 32 178.4 38
1/2”U SA4T SY4T C4 K4T YE4U YI4U
AL40-4UC 40 40 208.4 38
AL32-5UC 32 32 179.1 40
5/8”U AL40-5UC 40 40 209.1 40 SA5T SY5T C5 K5T YE5U YI5U
AL50-5UC 50 50 259.1 40

All U Style Toolholders have a 1.5° helix angle. For other helix angles see page 203.
The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example AL25-4ULH).

160
External Toolholders

L1

Thread Turning
L2

Toolholders
H1 H

C
C1
r
F B1 B

Slim Throat Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH/LH H=B=F H1 A B1 C C1 L1 L2 r Insert Screw Torx Key


NL8-2V 8 10 7 4.8 12.5 11.5 60 14.0 1
NL10-2V 10 10 7 6.8 12.5 11.5 70 14.0 1
1/4”V SN2T K2T
NL12-2V 12 12 7 8.8 14.5 11.5 80 14.0 3
NL16-2V 16 16 7 12.8 14.5 11.5 100 14.0 3
NL10-3V 10 14 7 6.4 14.5 11.5 70 18.5 3
NL12-3V 12 14 7 8.4 14.5 11.5 80 18.5 3
NL16-3V 16 16 7 12.4 14.5 11.5 100 25.0 3
3/8”V NL20-3V 20 20 7 16.4 16.5 11.5 125 30.0 3 SN3TV K3T
NL25-3V 25 25 7 21.4 16.5 11.5 150 30.0 5
NL32-3V 32 32 7 28.4 16.5 11.5 170 30.0 5
NL40-3V 40 40 7 36.4 16.5 11.5 200 30.0 5
NL25-4V 25 25 12 20.2 16.5 11.5 150 30.0 5
1/2”V NL32-4V 32 32 12 27.2 16.5 11.5 170 30.0 5 SN4T K4T
NL40-4V 40 40 12 35.2 16.5 11.5 200 30.0 5

All Slim Throat toolholders have a 1.5° helix angle see page 203.
The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example NL8-2VLH).

161
External Toolholders
L2 L2
Thread Turning
Toolholders

H H H1 H1

H2 H2
a a
L1 L1

PW PW

B B F F

Right hand shown t maxt max

Monoblock Spare Parts

Ordering Code Dimensions mm

PW RH/LH t max HxB H1 F L1 L2 a H2 Cylindrical Holder Screw Torx Key


VGER/L1212-3T12 12 12x12 12 10.8 4.0 SM3.5x14-T15 KT-15
VGER/L1616-3T12 12 16x16 16 14.8 4.0
VGER/L2020-3T08 8 20x20 20 18.8 -
3 125 35 2.4
VGER/L2020-3T12 12 20x20 20 18.8 - SM4.0x18-T20 K6T
VGER/L2525-3T08 8 25x25 25 23.8 -
VGER/L2525-3T12 12 25x25 25 23.8 -

External Toolholders
L2
D max

H H1

L1
a

PW
B F

Right hand shown

Reinforced Monoblock Spare Parts

Ordering Code Dimensions mm

PW RH/LH D max HxB H1 F L1 L2 a Cylindrical Holder Screw Torx Key


VGER/L1616-3T12PH 26 16x16 16 14.8 22
VGER/L2020-3T12PH 26 20x20 20 18.8 22
3 VGER/L2020-3T21PH 42 20x20 20 18.8 125 30 2.4 SCM4x14 KT-15
VGER/L2525-3T12PH 26 25x25 25 18.8 22
VGER/L2525-3T21PH 42 25x25 25 23.8 30

All VG-Cut tooling have 1.5° helix angle.

162
External Toolholders

L1

Thread Turning
L2

Toolholders
H1 H

F B1 B

V Style Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH/LH H=H1=B B1 F L1 L2 Insert Screw Torx Key


NL32-5V-6 32 25.5 32.0 170 40
NL32-5V-8 32 25.5 34.1 170 40
NL32-5V-10 32 25.5 35.8 170 40
NL32-5V-10ABUT* 32 25.5 35.8 170 40
5/8”V SN6T K6T
NL40-5V-6 40 33.5 40.0 200 40
NL40-5V-8 40 33.5 42.1 200 40
NL40-5V-10 40 33.5 43.8 200 40
NL40-5V-10ABUT* 40 33.5 43.8 200 40
All V Style toolholders have a 1° helix angle.
The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example NL32-5V-6 LH).
* To be used only with inserts 5VER2.5ABUT...

External Toolholders

H1 H

F B

L2
L1

Z+ Style Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH H=H1=B F L1 L2 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH


AL32-4Z 32 32 178.4 38
1/2”Z SA4T SY4T K4T YE4Z YI4Z
AL40-4Z 40 40 208.4 38
All Z Style toolholders have a 1.5° helix angle.

163
External Toolholders
Thread Turning
Toolholders

H1 H

F B

L2
L1

M+ Style Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH H=H1=B F L1 L2 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH


AL32-5M 32 32 176.6 40
5/8”M AL40-5M 40 40 206.6 40 SA5T SY5T K5T YE5M YI5M
AL50-5M 50 50 256.6 40

External Toolholders

H1 H

F B

L2
L1

F-Line M+ Style Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH H=H1=B F L1 L2 Insert Screw Anvil Screw Torx Key Anvil RH


AL25-4MF 25 25 155 33
1/2”F AL32-4MF 32 32 175 33 SA4T SY4T K6T YE4M2F
AL40-4MF 40 40 205 33

The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.

164
External Toolholders

Thread Turning
Toolholders
H1 H

F B

L2
L1

T+ Style Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH H=H1=B F L1 L2 Insert Screw Anvil Screw Insert Torx Key Anvil Torx Key Anvil RH/LH
AL25-4T 25 27 150 30
1/2”T AL32-4T 32 34 170 30 SA4T SY4K2 K4T K2 Y4T
AL40-4T 40 42 200 30
All T Style toolholders have a 0° helix angle.

External Toolholders

L2

H1 H

F B

L1

14D Standard Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH H=H1=B F L1 L2 Insert Screw Anvil Screw & Washer Torx Key Anvil Key
AL25-14D 25 32 150 25
14D AL32-14D 32 40 170 25 SA5T M4x6(14D) KT15 K5T
AL40-14D 40 40 200 30
14D holders are supplied without anvils. For specific applications, please use the anvils indicated in the table on page 204.

165
External Toolholders
Thread Turning

H1 H
Toolholders

F B

L2
L1

Off-Set Qualified (FQ) Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH/LH H=H1=B F L1 L2 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH
AL20-3FQ 20 25 125 25
3/8” AL25-3FQ 25 32 150 25 SA3T SY3T K3T YE3 YI3
AL32-3FQ 32 40 170 32
AL25-4FQ 25 32 150 30
1/2” SA4T SY4T K4T YE4 YI4
AL32-4FQ 32 40 170 30
5/8” AL32-5FQ 32 40 170 35 SA5T SY5T K5T YE5 YI5

External Toolholders

H1
L3

F B

L2
L1

Drop Head-Qualified (CQ) Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH/LH H=B F L1 L2 L3 H1 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH
AL20-3CQ 20 25 125 24 38 17.5
3/8” AL25-3CQ 25 32 150 24 38 22.2 SA3T SY3T K3T YE3 YI3
AL32-3CQ 32 40 170 24 38 22.2
AL25-4CQ 25 32 150 30 38 22.2
1/2” SA4T SY4T K4T YE4 YI4
AL32-4CQ 32 40 170 30 38 22.2
5/8” AL32-5CQ 32 40 170 33 43 25.4 SA5T SY5T K5T YE5 YI5

The above toolholders have a 1.5° helix angle. For other helix angles see page 203.
The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example AL20-3FQLH).

166
External + Internal Toolholders

Thread Turning
Toolholders
L

F A

L1

Miniature Square Shank* Spare Parts

Insert Size Ordering Code Dimensions mm Min. Bore Dia.

IC RH/LH A L L1 (max) F mm Insert Screw Torx Key


OV8-2 8 100 25 12 29.2
1/4” SN2T K2T
OV10-2 10 100 25 14 36.1

External + Internal Toolholders

D1 A
D
F
L1
L

Miniature Round Shank* Spare Parts

Insert Size Ordering Code Dimensions mm Min. Bore Dia.

IC RH/LH A L L1 (max) D D1 F mm Insert Screw Torx Key


OVR12-2 11.4 100 25 12 10 7.4 13
1/4” OVR15-2 14.3 100 32 15 13 8.9 16 SN2T K2T
OVR16D-2 15.3 100 32 16 13 8.9 16

* Miniature square and round toolholders are designed for use on automatic
lathes for the optical and other precision industries. They can be used for
both external and internal threading, as follows:
Thread ER EL IR IL
Insert ER EL IR IL
Holder LH RH RH LH

Miniature toolholders have a 0.5° helix angle.


The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example OV8-2LH).

167
Internal Toolholders
Thread Turning
Toolholders

D1
D
A
F
L1
L

Standard Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.
L1
IC RH/LH A L D D1 F mm Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH
(max)
NVR10D-2 9.5 100 40 10 10.0 7.3 13
1/4” NVR10-2 18.0 180 25 20 10.0 7.3 13 SN2T - K2T - -
NVR13-2 18.0 180 32 20 13.0 8.9 16
NVR13-3 18.0 180 32 20 12.7 10.3 17
NVR16-3 18.0 180 40 20 16.0 11.5 20 SN3T - K3T - -
NVR16D-3 15.2 150 64 16 16.0 11.3 20
AVR20-3 18.0 180 80 20 20.0 13.4 24
3/8”
AVR25-3 29.0 250 60 32 25.0 16.3 29
AVR25D-3 22.6 200 100 25 24.6 16.1 29 SA3T SY3T K3T YI3 YE3
AVR32-3 29.0 250 128 32 32.0 19.6 36
AVR40-3 36.0 300 160 40 40.0 23.8 44
NVR20-4 18.0 180 80 20 20.0 15.6 27 SN4T - K4T - -
AVR25-4 29.0 250 60 32 25.0 17.4 32
AVR25D-4 22.6 200 100 25 24.6 17.2 32
1/2”
AVR32-4 29.0 250 128 32 32.0 21.5 39 SA4T SY4T K4T YI4 YE4
AVR40-4 36.0 300 160 40 40.0 25.8 47
AVR50-4 45.0 350 200 50 50.0 30.8 57
AVR32-5 29.0 250 128 32 32.0 22.4 40 SN5T SY5T K5T YI5 YE5
AVR40-5 36.0 300 160 40 40.0 26.4 48
5/8”
AVR50-5 45.0 350 200 50 50.0 31.4 58 SA5T SY5T K5T YI5 YE5
AVR60-5 54.0 400 240 60 60.0 36.4 69

• The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.
• Toolholders with prefix ”N” cannot be used with an anvil.
• Holders with coolant channel are available as standard (Example NVRC10D-2) .
• The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example NVR10D-2LH).

168
Internal Toolholders

Thread Turning
Toolholders
D1
D
A
F
L1
L

Standard F-Line Spare Parts

Insert Size Ordering Code Dimensions mm Min. Bore Dia.

L1
IC RH A L D D1 F mm Insert Screw Anvil Screw Torx Key Anvil RH
(max)
AVRC25-4F 29.0 250 60 32 25.0 17.9 32
AVRC25D-4F 22.6 200 100 25 24.6 17.9 32
1/2”F AVRC32-4F 29.0 250 128 32 32.0 21.6 39 SA4T SY4T K6T YI4F
AVRC40-4F 36.0 300 160 40 40.0 25.4 47
AVRC50-4F 45.0 350 200 50 50.0 30.6 57
The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.

Internal Toolholders for V6 (without anvil)*

Specially designed for V6 inserts

V6 Style Spare Parts

Insert Size Ordering Code Dimensions mm Min. Bore


Dia.
L1
IC RH A L D D1 F mm Insert Screw Torx Key
(max)
NVRC13-3-206/001 18 180 32 20 12.7 10.3 17 SN3TM
3/8” NVRC16-3-206/002 18 180 40 20 16 11.5 20 K3T
V6 SN3T
NVRC16D-3-206/003 15.2 150 64 16 16 11.3 20
* V6 inserts cannot be used on standard internal toolholders without anvil. For this purpose you must use one of these special V6 toolholders.
The above toolholders have a 1.5° helix angle.

169
Internal Toolholders
Thread Turning

D1
Toolholders

D
F

L1
L2

V-CAP Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.
L1
IC RH/LH D1 D F L2 mm Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH
(max)
VCAP40-SIR12060-3 15.5 12 60 37 20 SN3T - K3T - -
VCAP40-SIR14060-3 18.5 14 60 38 25
VCAP40-SIR17070-3 24.5 40 17 70 48 32
SA3T SY3T K3T YI3 YE3
VCAP40-SIR22090-3 32.0 22 90 69 40
VCAP40-SIR27080-3 39.5 27 80 60 50
VCAP50-SIR12060-3 15.5 12 60 35 20 SN3T - K3T - -
VCAP50-SIR14060-3 18.5 14 60 36 25
3/8”
VCAP50-SIR17070-3 24.5 50 17 70 47 32
SA3T SY3T K3T YI3 YE3
VCAP50-SIR22090-3 32.0 22 90 68 40
VCAP50-SIR27105-3 40.0 27 105 84 50
VCAP63-SIR14070-3 18.5 14 70 42 25
VCAP63-SIR17075-3 24.5 17 75 48 32
63 SA3T SY3T K3T YI3 YE3
VCAP63-SIR22090-3 32.0 22 90 64 40
VCAP63-SIR27105-3 40.0 27 105 80 50

The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.
The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example VCAP40-SIL12060-3).

170
Internal Toolholders
D1
D

Thread Turning
Toolholders
A
F
L1
L Standard

D1
D
A
F
L1
L U Style

Standard for Coarse Pitch Spare Parts

Insert Size Ordering Code Dimensions mm F to Insert Holder Helix

L1
IC RH LH A L D D1 mm Deg. Insert Screw Torx Key
(max)
1/4” NVRC10-2-156/001 NVRC10-2LH-156/036 18.0 180 25.0 20 10.1 6.53 3.0 SN2T K2T
NVRC11-3-156/005 NVRC11-3LH-156/025 18.0 180 25.4 20 11.2 8.30 4.5 SN3TM K3T
3/8” NVRC13-3-156/006 NVRC13-3LH-156/028 18.0 180 32.0 20 13.0 9.05 4.0
SN3T K3T
NVRC13-3-156/016 NVRC13-3LH-156/026 18.0 180 34.0 20 13.8 8.90 2.5
NVRC17-4-156/007 NVRC17-4LH-156/023 18.0 180 40.0 20 16.7 11.45 4.0
SN4TM K4T
NVRC17-4-156/039 NVRC17-4LH-156/040 18.0 180 40.0 20 16.5 13.40 4.0
1/2”
NVRC20-4-156/008 NVRC20-4LH-156/024 18.0 180 50.0 20 19.6 12.55 3.5
SN4T K4T
NVRC20-4-156/009 NVRC20-4LH-156/033 18.0 180 50.0 20 19.6 12.55 3.0
NVRC25-5-156/012 NVRC25-5LH-156/017 29.0 250 60.0 32 25.0 16.78 3.3
5/8” SN5TM K5T
NVRC28-5-156/010 NVRC28-5LH-156/034 29.0 250 50.0 32 28.0 17.80 3.5

U Style for Coarse Pitch Spare Parts

Insert Size Ordering Code Dimensions mm F to Insert Holder Helix

L1
IC RH LH A L D D1 mm Deg. Insert Screw Torx Key
(max)
6.0U NVRC8-6.0KU-156/003 NVRC8-6.0KULH-156/037 18.0 180 24.0 20 8.0 5.86 4.0 SN6MTN KIP6
NVRC10-2U-156/004 NVRC10-2ULH-156/038 18.0 180 32.0 20 10.0 7.40 4.0
1/4”U SM2T8 K2T
NVRC11-2U-156/002 NVRC11-2ULH-156/035 18.0 180 32.0 20 11.2 7.30 3.0
NVRC11-3U-156/020 NVRC11-3ULH-156/029 18.0 180 32.0 20 11.0 8.23 4.5
3/8”U NVRC14-3U-156/018 NVRC14-3ULH-156/030 18.0 180 38.0 20 13.4 9.99 4.5 SN3TM K3T
NVRC15-3U-156/019 NVRC15-3ULH-156/031 18.0 180 38.0 20 15.4 10.99 4.0
NVRC20-4U-156/011 NVRC20-4ULH-156/021 18.0 180 40.0 20 19.2 13.68 4.0
SN4T K4T
1/2”U NVRC25-4U-156/013 NVRC25-4ULH-156/032 29.0 250 60.0 32 25.0 17.63 3.5
NVRC32-4U-156/014 NVRC32-4ULH-156/022 29.0 250 60.0 32 28.0 18.76 3.3 SA4T K4T
5/8”U NVRC32-5U-156/015 NVRC32-5ULH-156/027 29.0 250 60.0 32 31.6 20.96 3.2 SN5T K5T

171
Internal Toolholders
Thread Turning
Toolholders

D1
D
A
F
L1
L

Standard with Clamp


(Dual System, Screw or Clamp) Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.
L1
IC RH/LH A L D D1 F mm Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil LH
(max)
AVR20-3C 18.0 180 80 20 20.0 13.4 24
AVR25-3C 28.0 250 60 32 25.0 16.3 29
3/8” AVR25D-3C 22.6 200 100 25 24.6 16.1 29 SA3T SY3T C3 K3CT YI3 YE3
AVR32-3C 29.0 250 128 32 32.0 19.6 36
AVR40-3C 36.0 300 160 40 40.0 23.8 44
AVR25-4C 29.0 250 60 32 25.0 17.4 32
AVR25D-4C 22.6 200 100 25 24.6 17.2 32
1/2” SA4T SY4T C4 K4T YI4 YE4
AVR32-4C 29.0 250 128 32 32.0 21.5 39
AVR40-4C 36.0 300 160 40 40.0 25.8 47
AVR32-5C 29.0 250 128 32 32.0 22.4 40 SN5T SY5T C5 K5T YI5 YE5
AVR40-5C 36.0 300 160 40 40.0 26.4 48
5/8”
AVR50-5C 45.0 350 200 50 50.0 31.4 58 SA5T SY5T C5 K5T YI5 YE5
AVR60-5C 54.0 400 240 60 60.0 36.4 69

• The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.
• Holders with coolant channel available as standard (Example AVRC20-3C).
• The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example AVR20-3CLH).

172
Internal Toolholders

Thread Turning
Toolholders
D1
D
A
F
L1
L

U Style Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.
L1
IC RH/LH A L D D1 F mm Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH
(max)
AVR32-4U 29 250 128 32 32 25.5 42
1/2”U SA4T SY4T K4T YI4U YE4U
AVR40-4U 36 300 160 40 40 29.5 51
NVR32-5U 29 250 128 32 32 24.7 42 SN5T - K5T - -
AVR40-5U 36 300 160 40 40 29.4 51
5/8”U
AVR50-5U 45 350 200 50 50 34.3 63 SA5T SY5T K5T YI5U YE5U
AVR60-5U 54 400 240 60 60 39.3 74

• The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.
• Holders with coolant channel available as standard (Example AVRC32-4U).
• The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example AVR32-4ULH).

173
Internal Toolholders
Thread Turning
Toolholders

D1
D
A
F
L1
L

U style with Clamp


(Dual System, Screw or Clamp) Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.
L1
IC RH/LH A L D D1 F mm Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil LH
(max)
AVR32-4UC 29.0 250 128 32 32.0 25.5 42
1/2”U SA4T SY4T C4 K4T YI4U YE4U
AVR40-4UC 36.0 300 160 40 40.0 29.5 51
AVR40-5UC 36.0 300 160 40 40.0 29.4 53
5/8”U AVR50-5UC 45.0 350 200 50 50.0 34.4 63 SA5T SY5T C5 K5T YI5U YE5U
AVR60-5UC 54.0 400 240 60 60.0 39.3 74
The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.

Internal Toolholders

A
D

W F
L1
L

V Style Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH/LH A L L1 (max) D F W Insert Screw Torx Key


NVR40-5V 36 300 160 40 28.4 6.5
5/8”V NVR50-5V 45 350 200 50 33.4 6.5 SN6T K6T
NVR60-5V 54 400 240 60 38.0 6.5
The above toolholders have a 1.0° helix angle.

Minimum Bore Diameter


Pitch mm 6.0 ISO 8.0 ISO 10.0 ISO
Holder Pitch TPI 4 UN 3 UN 2.5 W
NVR40-5V 48 54 62 68
NVR50-5V 58 58 62 68
NVR60-5V 68 68 68 68

The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example AVR32-4UCLH).
Holders with coolant channel available as standard (Example AVRC32-4UC).

174
Internal Toolholders

Thread Turning
Toolholders
D1
D
A
F
L1
L

Z+ Style Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.
L1
IC RH A L D D1 F mm Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH
(max)
AVR32-4Z 29 250 128 32 32 25.5 42
1/2”Z SA4T SY4T K4T YI4Z YE4Z
AVR40-4Z 36 300 160 40 40 29.5 51

Internal Toolholders

D1
D
A
F
L1
L

M+ Style Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.
L1
IC RH A L D D1 F mm Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH
(max)
AVR32-5M 29 250 128 32 32 22.4 40 SN5T SY5T K5T YI5M YE5M
AVR40-5M 36 300 160 40 40 26.4 48
5/8”M
AVR50-5M 45 350 200 50 50 31.4 58 SA5T SY5T K5T YI5M YE5M
AVR60-5M 54 400 240 60 60 36.4 69

The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.
Holders with coolant channel available as standard (Example AVRC32-4Z).

175
Internal Toolholders
Thread Turning
Toolholders

D1
D
A
F
L1
L

F-Line M+ Style Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.

L1
IC RH A L D D1 F mm Insert Screw Anvil Screw Torx Key Anvil RH
(max)
AVRC25-4MF 29 250 60 32 25.0 17.9 32
AVRC25D-4MF 22.6 200 100 25 24.6 17.9 32
1/2”F AVRC32-4MF 29 250 128 32 32.0 21.4 39 SA4T SY4T K6T YI4M2F
AVRC40-4MF 36 300 160 40 40.0 25.6 47
AVRC50-4MF 45 350 200 50 50.0 30.6 57
The above toolholders have a 1.5° helix angle. For other helix angles, see page 203.

Internal Toolholders

L
D
A
F
L1

T+ Style Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.
L1
IC RH A L D F mm Insert Screw Anvil Screw Torx Key Anvil Torx Key Anvil RH/LH
(max)
AVR40-4T 36 300 160 40 23.3 60
1/2”T AVR50-4T 45 350 200 50 28.3 70 SA4T SY4K2 K4T K2 Y4T
AVR60-4T 54 400 240 60 33.3 80
All toolholders have a 0° helix angle.
Holders with coolant channel available as standard (Example: AVRC40-4T).

176
Internal Toolholders

L A

Thread Turning
Toolholders
D
F

L1

L A

D
F
L1

14D Standard Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.
L1 Anvil Screw &
IC RH A L D F mm Insert Screw Washer Torx Key Anvil Key
(max)
AVRC40-14D 37 300 160 40 26 54.5
14D SA5T M4x6(14D) K5T KT15
AVRC50-14D 46 300 160 50 25 54.5

Internal Toolholders

L A

D
F
L1

L A

D
F

L1

14D Standard with Clamp Spare Parts

Insert Size Ordering Code Dimensions mm Min.


Bore Dia.
L1
IC RH A L D F mm Insert Screw Anvil Screw &
Washer Clamp Torx Key Anvil Key
(max)
AVRC40-14DC 37 300 160 40 26 54.5
14D SA5T M4x6(14D) C5 K5T KT15
AVRC50-14DC 46 300 160 50 25 54.5

14D holders are supplied without anvils. For specific applications, please use the anvils indicated in the table on page 204.

177
Internal Toolholders
Thread Turning
Toolholders

D
A
F
4.5°
L

Oil & Gas Spare Parts


Insert Connection No. Helix
Size Ordering Code Thread Form or Size Dimensions mm Angle
Deg.
IC RH A L D F Insert Screw Anvil Screw Torx Key Anvil RH

AVRC25-3-APIRD APIRD 8 2.375”-20” 29 250 25 14.5 1


APIRD 10 1.315”-3.5”

3/8” AVRC32-3-APIRD APIRD 8 2.375”-20” 1.66”-3.5” 29 250 32 19.6 1 SA3T SY3T K3T YEI3-APIRD
APIRD 10

AVRC40-3-APIRD APIRD 8 2.375”-20” 1.9”-3.5” 36 300 40 22.0 1


APIRD 10
4 1/2”-20”
1/2” AVRC40-4-BUT/API 5BUT, V.038R, V.050,
V.040, V.055 36 300 40 24.2 0 SA4T SY4T K4T YEI4-API-1P
YEI4-5BUT
NC10-NC77 all sizes
AVR50-5OIL V0.038R NC23-NC38
45 300 50 22.6 1.5
AVRC50-5OIL V0.038R NC23-NC38
5/8” SA5T SY5T K5T YI5OIL
AVR80-5OIL V0.050R NC40-NC77
72 400 80 39.7 1.5
AVRC80-5OIL V0.050R NC40-NC77

Toolholders ordered with an internal coolant channel have an internal BSP 1/2” thread for connection to the flexible coolant pipe.

178
Internal Toolholders

Thread Turning
Toolholders
D
A
F
L1
L

Standard with Carbide Shank Spare Parts

Insert Size Ordering Code Dimensions mm Min. Bore Dia.

L1
IC RH/LH D A F L mm Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH
(max)
CNVRC10-2 10 9.5 7.3 150 60 13
1/4” SN2T - K2T - -
CNVRC12-2 12 11.7 8.3 180 72 15
CNVRC16-3 16 15.6 11.5 200 96 20 SN3T - K3T - -
3/8”
CAVRC20-3 20 19.5 13.4 250 120 24 SA3T SY3T K3T YI3 YE3
1/2” CNVRC20-4 20 19.5 15.5 250 120 25 SN4T - K4T - -
Toolholders with prefix ”CN” cannot be used with an anvil. The above toolholders have coolant channel as standard.

Holding Device

L1= 6xD (max)


3xD (min)

The overhang to bar diameter ratio should be as small as possible to eliminate


the chance of chatter (vibration). The minimum length inside a holding device
should be 3 times the diameter of the bar shank.

The above toolholders have 1.5° helix angle. For other helix angles see page 203.
The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example CNVRC10-2LH).

179
Internal Toolholders Mini-V
Thread Turning

L
Toolholders

L1
A

D1

Carbide Shank with Alloy Steel Head Spare Parts

Insert Style Ordering Code Dimensions mm

RH A L L1 D D1 Screw Size Torx Key


CV08-1221 80.5 21
V08 11.5 12 6 SNV08 M2.6x0.45x8 K2T
CV08-1230 90.5 30
CV11-1229 95.0 29
V11 11.5 12 8 SNV11 M3.5x0.6x10 K3T
CV11-1242 110.0 42
CV16-1240 130.0 40
V16 CV16-1256 11.0 130.0 56 12 11 SNV16 M5x0.8x12 K4T
CV16-1280 150.0 80

180
Internal Toolholders Mini-V
L

Thread Turning
L1

Toolholders
A

D
S1

Reinforced Carbide Shank Spare Parts

Insert Style Ordering Code Dimensions mm

RH A L L1 D S1 S2 Screw Size Key


CV14-1234 11 100.0 34.0 12 9.3 11.9
V14 SNV14 M4x0.7x12 KT15
CV14-1634 15 100.0 34.0 16 9.3 12.45
V16 CV16-1640 15 129.7 39.7 16 11 14.75 SNV16 M5x0.8x12 K4T

181
Internal Toolholders Mini-V
L
Thread Turning
Toolholders

L1

D1

Alloy Steel Shank Spare Parts

Insert Style Ordering Code Dimensions mm

RH A L L1 D D1 Screw Size Torx Key


V08 V08-1612 15.6 80 12 16 6 SNV08 M2.6x0.45x8 K2T
V11 V11-1612 15.6 80 12 16 8 SNV11 M3.5x0.6x10 K3T
V16 V16-1622 15.0 100 22 16 11 SNV16 M5.0x0.8x12 K4T

Internal Toolholders Mini-V


L
L1

S2

D
S1

Alloy Steel Shank Spare Parts

Insert Style Ordering Code Dimensions mm

RH A L L1 D S1 S2 Screw Size Torx Key


V14 V14-1620 15.0 100 20 16 9.5 11 SNV14 M4x0.7x12 KT15

182
Internal Toolholders Mini-V
L
D

Thread Turning
Toolholders
D1

L1

Holder for Sleeve Clamping Spare Parts

Insert Style Ordering Code Dimensions mm Ordering Code

RH A L L1 (max) D D1 Sleeve Screw Size Torx Key


V08 CV08-0621 - 45 21 6 6 MHC...-6 SNV08 M2.6x0.45x8 K2T
V11 CV11-0829 - 64.5 29 8 8 MHC...-8 SNV11 M3.5x0.6x10 K3T

Internal Toolholders Mini-V


L
d

H H1

13.5

B D

Sleeves Spare Parts

Ordering Code Dimensions mm

d Sleeve D=B H1 H L Screw Torx Key


MHC12-6 12 16.0 10.8 70.0
6 MHC16-6 16 18.6 14.8 75.0
MHC20-6 20 22.0 18.8 84.0 SL7DT15 KT15
MHC16-8 16 18.6 14.8 100.0
8
MHC20-8 20 22.0 18.8 103.5

183
Internal Toolholders Standard
D1 D
k
Sh a n
Thread Turning

Steel
Toolholders

D1L1

D
k L
A
ide Sh a n
C ar b
D1 L1 D
L
A

L1
L

Mini-3 Standard Spare Parts

Insert Size Ordering Code Dimensions mm Anti-Vibration System

IC RH/LH A L L1 D D1 Insert Screw Torx Key


SNVR5-4.0K 11.0 100 12 12 5.1 No
4.0 SN4MT K6MT
CNVRC5-4.0K 5.2 100 26 6 5.1 Carbide Shank

Internal Toolholders Standard


D1 D

S hank A
Steel
L1D1
L

D
ank A
id e Sh
C ar b L1 D
D1 L1
L
A

Mini-3 Standard Spare Parts

Insert Size Ordering Code Dimensions mm Anti-Vibration System

IC RH/LH A L L1 D D1 Insert Screw Torx Key


NVRC7-5.0K 15 125 18 16 6.6 No
5.0 SN5MT K6MT
CNVRC7-5.0K 7 125 31 8 6.6 Carbide Shank

The above toolholders have 2.5° helix angle.


The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example: CNVRC5-4.0KLH).

184
Internal Toolholders U Style
L1
k D1 D
Sh a n

Thread Turning
Steel

Toolholders
A
D1
L D
han k A
ide S L1F D
C ar b D1
L1
L A

Mini-3 U Style Spare Parts

Insert Size Ordering Code Dimensions mm Anti-Vibration System

IC mm RH/LH A L L1 D D1 Insert Screw Torx Key


NVRC8-5.0KU 15 125 21 16 7.3 No
5.0U SN5MT K6MT
CNVRC8-5.0KU 7 125 35 8 7.3 Carbide Shank

Internal Toolholders

ed
l a nt
de Imp
C ar b i D1 D
nk / D1
l Sh a

D
Stee A
A
L1
L1
L L

Mini-3 Standard Spare Parts

Insert Size Ordering Code Dimensions mm Anti-Vibration System

IC RH/LH A L L1 D D1 Insert Screw Torx Key


SNVRC12U-6.0K 11.4 82 16 12 8 No
BNVRC10S-6.0K 9.4 89 22 10 8 Carbide Implanted
6.0 SN6MTN KIP6
BNVRC10M-6.0K 9.4 98 31 10 8 Carbide Implanted
BNVRC10L-6.0K 9.4 110 43 10 8 Carbide Implanted

The above toolholders have 2.5° helix angle.


The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example: NVRC8-5.0KULH).

185
Internal Toolholders
Thread Turning
Toolholders

D1 D1 D

D
A A

L1 L1 L L

Mini-3 Adjustable Spare Parts

Insert Size Ordering Code Dimensions mm

IC Sleeve Holder RH/LH A L L1 D D1 Insert Screw Torx Key for Holder Key for
Insert Screw Screw x3 Holder Screw
6.0 SVC16-8.0 BNVRC8.0T-6.0K 15.6 100 8-56 16 8 SN6MTN KIP6 S4.0 K2.0

Internal Toolholders

d
ante
eI mp l
a rbid
k/C
lS han D1
Stee

D
D1 D
A
A
L1
L1 L
L

Mini-L Spare Parts

Insert Size Ordering Code Dimensions mm Anti-Vibration System

IC RH/LH A L L1 D D1 Insert Screw Torx Key


SNVRC10U-5LK 9.4 81 16 10 6.2 No
BNVRC10S-5LK 9.4 87 22 10 6.2 Carbide Implanted
5.0L SN5LSTR K7MT
BNVRC10M-5LK 9.4 97 31 10 6.2 Carbide Implanted
BNVRC10L-5LK 9.4 109 43 10 6.2 Carbide Implanted

The above toolholders have 2.5° helix angle.


The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example: SNVRC10U-5LKLH).

186
Internal Toolholders

Thread Turning
Toolholders
D1D1 D

D
A A

L1 L1 L L

Mini-L Adjustable Spare Parts

Insert Size Ordering Code Dimensions mm

IC Sleeve Holder RH/LH A L L1 D D1 Insert Screw Torx Key for Insert Holder Screw x 3 Key for Holder
Screw Screw
5.0L SVC16-6.2 BNVRC6.2T-5LK 15.6 100 8-44 16 6.2 SN5LSTR K7MT S4.0 K2.0
The above toolholders are for RH inserts. For LH inserts, add LH to the toolholder’s ordering code (Example: BNVRC6.2T-5LKLH).

Internal Toolholders

Double Ended
L
d Coolant
Inlet

L1
D
L0

Location Screw

Spare Parts
M
Micro - Double Ended
Micro Shank Location Screw
Insert Dia. Dia. Ordering Code Dimensions mm (Every toolholder package contains the full Clamping Screw x 3
range of location screws needed)
d mm D L L1 L0 Screw M Key Screw Key
10 SMC10-3.0 9 - Short 89 AGISM8X28 28
80
12 SMC12-3.0 16 - Medium 96 AGISM8X21 21
3
16 SMC16-3.0 9 - Short 104 AGISM8X49 49
95
20 SMC20-3.0 16 - Medium 111 AGISM8X42 42
10 SMC10-4.0 9 - Short 89 AGISM8X28 28
80 16 - Medium 96 AGISM8X21 21
12 SMC12-4.0 21 - Long 101 AGISM8X16 16
4
16 SMC16-4.0 9 - Short 104 AGISM8X49 49
K4.0 M4X0.7X4.0 K2.0
95 16 - Medium 111 AGISM8X42 42
20 SMC20-4.0 21 - Long 116 AGISM8X37 37
9 - Short 89 AGISM8X28 28
12 SMC12-6.0 80 16 - Medium 96 AGISM8X21 21
21 - Long 101 AGISM8X16 16
6
9 - Short 104 AGISM8X49 49
16 SMC16-6.0
95 16 - Medium 111 AGISM8X42 42
20 SMC20-6.0 21 - Long 116 AGISM8X37 37

187
Internal Toolholders

L Coolant Holes
Thread Turning
Toolholders

H1 d D

Hx2 A B

Micro - Single Ended


A SECTION A-A

Shrink Spare Parts


Micro Ordering Code Dimensions mm
Insert Dia.
d (mm) D B H1 H L Shrink Screw Key
MHCS10-4-4F 10.0 19.7 13.3 8.8 65.0
MHCS12-4-4F 12.0 19.7 13.8 10.8 70.0
4.0 MHCS16-4-4F 16.0 21.7 16.0 14.8 75.0
MHCS20-4-4F 20.0 23.7 20.0 18.8 84.0
MHCS22-4-4F 22.0 24.7 22.0 20.0 110.0
MHCS16-5-4F 16.0 21.7 16.0 14.8 75.0
5.0
MHCS20-5-4F 20.0 23.7 20.0 18.8 84.0 SM5x10-15IPx2* F15IP*
MHCS12-6-4F 12.0 19.7 13.8 10.8 70.0
MHCS16-6-4F 16.0 21.7 16.0 14.8 75.0
6.0
MHCS20-6-4F 20.0 23.7 20.0 18.8 84.0
MHCS22-6-4F 22.0 24.7 22.0 20.0 110.0
MHCS16-7-4F 16.0 21.7 16.0 14.8 75.0
7.0
MHCS20-7-4F 20.0 23.7 20.0 18.8 84.0
SM5x10-15IPx2 is a special screw which can be used from both its sides.
For an alternative screw, please use MS5x10 (key: S4).

188
Internal Toolholder
Coolant Holes
L

Thread Turning
Toolholders
Dd

B
Hx2 A SECTION A-A

Micro - Single Ended


A

Round without Shoulder Spare Parts


Micro Ordering Code Dimensions mm
Insert Dia.
d (mm) B=D H L Clamping Screw Key
MHCR20-4-4F 20 18.8 83.5
4.0
MHCR22-4-4F 22 20.0 110.0
MHCR20-5-4F 20 18.8 83.5
5.0
MHCR22-5-4F 22 20.0 110.0 SLDBT15IP F15IP
MHCR20-6-4F 20 18.8 83.5
6.0
MHCR22-6-4F 22 20.0 110.0
7.0 MHCR25-7-4F 25 20.0 110.0

Internal Toolholder

L Coolant Holes
Coolant Holes Hx2
d2
d1

A B
SECTION A-A

Micro - Single Ended A

Round Double Sided Spare Parts


Micro Ordering Code Dimensions mm
Insert Dia.
d1 - d2 (mm) B=D H L Clamping Screw Key
MHCR075-4-5-4F* 19.05 17.8 83.5 Microscope
MHCR20-4-5-4F* 20 18.8 83.5
4.0 - 5.0
MHCR22-4-5-4F 22 20.0 110.0
SLDBT15IP F15IP
MHCR25-4-5-4F 25 23.0 110.0
MHCR20-6-7-4F* 20 18.8 83.5
6.0 - 7.0
MHCR25-6-7-4F 25 23.0 110.0
* Front screw must be removed in order to mount the toolholder on the machine. Once mounted, set the screw back in place and secure the insert.

189
Internal Toolholders
L Coolant Holes
d H type x 2
Thread Turning
Toolholders

13.5
A SECTION A-A

B D
Micro - Single Ended
A

Round Shank - 4 Flats Spare Parts


Micro Ordering Code Dimensions mm
Insert Dia.
d mm D B H L Clamping Screw Torx Key
MHC20-4-4F 20.0 22.0 18.8 83.5
MHC22-4-4F 22.0 24.0 20.0
4.0 MHC23-4-4F 23.0 25.0 21.0
110
MHC25-4-4F 25.0 27.0 23.0
MHC28-4-4F 28.0 30.0 26.0
MHC20-5-4F 20.0 22.0 18.8 83.5
MHC22-5-4F 22.0 24.0 20.0
5.0 MHC23-5-4F 23.0 25.0 21.0
110
MHC25-5-4F 25.0 27.0 23.0
SL7DT15 KT15
MHC28-5-4F 28.0 30.0 26.0 or or
SL7DBT15IP* F15IP*
MHC20-6-4F 20.0 22.0 18.8 83.5
MHC22-6-4F 22.0 24.0 20.0
6.0 MHC23-6-4F 23.0 25.0 21.0
MHC25-6-4F 25.0 27.0 23.0
MHC28-6-4F 28.0 30.0 26.0
110
MHC22-7-4F 22.0 24.0 20.0
MHC23-7-4F 23.0 25.0 21.0
7.0
MHC25-7-4F 25.0 27.0 23.0
MHC28-7-4F 28.0 30.0 26.0

* Torx+ screw and key are now available for improved clamping.

190
Internal Toolholders
L Coolant Holes
d H

Thread Turning
Toolholders
H1

13.5
A SECTION A-A

B D
Micro - Single Ended
A

Round Shank - 2 Flats Spare Parts


Micro Ordering Code Dimensions mm
Insert Dia.
d mm D=B H1 H L Clamping Screw Torx Key
MHC10-4 10 14 8.8 65
MHC12-4 12 16 10.8 70
4.0
MHC16-4 16 17.6 14.8 75
MHC20-4 20 22 18.8 84
MHC10-5 10 14 8.8 65
MHC12-5 12 16 10.8 70
5.0 SL7DT15 KT15
MHC16-5 16 18.6 14.8 75 or or
SL7DBT15IP* F15IP*
MHC20-5 20 22 18.8 84
MHC12-6 12 16 10.8 70
6.0 MHC16-6 16 18.6 14.8 75
MHC20-6 20 22 18.8 84
MHC16-7 16 18.6 14.8 75
7.0
MHC20-7 20 22 18.8 84

* Torx+ screw and key are now available for improved clamping.

191
Internal Toolholders
L1
d
Thread Turning
Toolholders

H1
H2 H

Micro - Single Ended


L

Microscope Holder with Square Shank Spare Parts


Micro Ordering Code Dimensions mm
Insert Dia.
d mm H=H2=B H1 L L1 Clamping Screw Torx Key
4.0 MHS1010-4 10.0 19.0 100.0 25.0
5.0 MHS1010-5 10.0 19.5 100.0 25.0
SL7DT15 KT15
4.0 MHS1212-4 12.0 21.0 100.0 25.0 or or
SL7DBT15IP* F15IP*
5.0 MHS1212-5 12.0 21.5 100.0 27.0
6.0 MHS1212-6 12.0 22.0 100.0 27.0

* Torx+ screw and key are now available for improved clamping.

192
Internal Toolholders
D max

Thread Turning
Toolholders
h d
H

F
L1
L

L3
Micro - Single Ended
b L2
a

Microscope Holder with Drop Head Spare Parts


Micro Ordering Code Dimensions mm
Insert Dia.
d mm a=b=h L3 H L L1 F D max L2 Clamping Screw Torx Key
4.0 MHD1010-4L0500 31.5 13.0
5.0 MHD1010-5L0800 10.0 48.0 16.0 23.0
6.0 MHD1010-6L1000 53.0 28.0 SL7DT15 KT15
99.0 29.0 19.0 26.0 or or
4.0 MHD1212-4L0700 36.5 18.0 SL7DBT15IP* F15IP*
5.0 MHD1212-5L0800 12.0 48.0 18.0 23.0
6.0 MHD1212-6L1000 53.0 28.0

* Torx+ screw and key are now available for improved clamping.

193
Thread Turning Kits
Thread Turning
Toolholders

TT External + Internal Kit TT External Kit TT Internal Kit

TT External + Internal Kit


Ordering Code Contents
Holder External + Internal 10 x External Inserts 10 x Internal Inserts Torx Key
3ERA60... 3IRA60...
3ERG60... 3IRG60...
3ER11W... 3IR11W...
3ER14W... 3IR14W...
KHTT3EI-... 3ER1.0ISO... 3IR1.0ISO...
AL20-3 K3T
AVRC20-3 3ER1.25ISO... 3IR1.25ISO...
3ER1.5ISO... 3IR1.5ISO...
3ER2.0ISO... 3IR2.0ISO...
3ER2.5ISO... 3IR2.5ISO...
3ER3.0ISO... 3IR3.0ISO...

TT External Kit
Ordering Code Contents
Holder External 10 x External Inserts Torx Key
3ERA60...
3ERG60...
3ER11W...
3ER14W...
KHTT3E-... 3ER1.0ISO...
AL20-3 K3T
3ER1.25ISO...
3ER1.5ISO...
3ER2.0ISO...
3ER2.5ISO...
3ER3.0ISO...

TT Internal Kit
Ordering Code Contents
Holder Internal 10 x Internal Inserts Torx Key
3IRA60...
3IRG60...
3IR11W...
3IR14W...
KHTT3I-... 3IR1.0ISO...
AVRC 20-3 K3T
3IR1.25ISO...
3IR1.5ISO...
3IR2.0ISO...
3IR2.5ISO...
3IR3.0ISO...

Ordering Code Example: KHTT3I-VKX.


Additional kits are available by request.

194
Thread Turning Inserts Kits

Thread Turning
Toolholders
TT Inserts Kit

TT External Insert Kit


Ordering Code Contents
10 x External Inserts Torx Key Insert Screw
3ERA60...
3ERG60...
3ER11W...
3ER14W...
KITT3E-... 3ER1.0ISO...
K3T SA3T
3ER1.25ISO...
3ER1.5ISO...
3ER2.0ISO...
3ER2.5ISO...
3ER3.0ISO...

TT Internal Insert Kit


Ordering Code Contents
10 x Internal Inserts Torx Key Insert Screw
3IRA60...
3IRG60...
3IR11W...
3IR14W...
KITT3I-... 3IR1.0ISO...
K3T SA3T
3IR1.25ISO...
3IR1.5ISO...
3IR2.0ISO...
3IR2.5ISO...
3IR3.0ISO...

Ordering Code Example: KITT3E-VKX.


Additional kits are available by request.

195
Thread Turning Technical Data
Thread Terminology

External Thread Major Diameter


A thread on the External Thread The largest diameter of a screw thread.
external surface of a
cylinder screw or cone.
Major Ø Pitch Diameter
Pitch Ø On a straight thread, the diameter of an imaginary
cylinder, the surface of which cuts the thread
Depth of Thread Minor Ø
Thread Turning
Technical Data

forms where the width of the thread and groove


The distance between crest and
are equal.
root measured normal to the axis.
Pitch Thread
Angle Minor Diameter
Helix The smallest diameter of a screw thread.
Angle
Root

Pitch Crest
The distance between two
Helix Angle
corresponding points on adjacent
For a straight thread, where the lead of the thread
thread forms is measured parallel
and the pitch diameter circle circumference form
to the axis. This distance can be
a right angled triangle, the helix angle is the angle
defined in either millimeters or by
opposite the lead.
TPI (threads per inch).

Straight Thread
Internal Thread A thread formed on a cylinder.
Nominal Diameter A thread on the internal surface
The diameter from which the of a cylinder or cone.
diameter limits are derived by the Taper Thread
application of deviation allowances A thread formed on a cone.
and tolerances.

Left-hand
Left-hand thread
thread Right-hand thread
Right-hand thread

A thread
threadwhich,
which,when
whenviewed
viewedaxially,
axially,winds in a A thread
thread which,
which,when
whenviewed
viewedaxially,
axially,winds in a clockwise
counterclockwise and recedingand
winds in a counterclockwise direction. All left-hand threads and receding
winds direction.
in a clockwise andThreads are always right-
receding
are designated
receding LH. All left-hand threads
direction. hand unless
direction. otherwise
Threads specified.
are always right-hand
are designated LH. unless otherwise specified.

The Helix Angle β

Helix Angle Lead

p x Pitch Diameter

Lead
The distance a threaded part moves axially, with respect
to a fixed mating part, in one complete revolution.
The lead is equal to the pitch multiplied by the number
of thread starts.

198
Machining a Multi-Start Thread
A thread in which the lead is an integral multiple, greater than one, of the pitch.
A multi-start thread permits a more rapid advance without a coarser (larger) thread form.

First Start Machined Second Start Machined Third Start Machined


(Final, 3 Starts Thread)

Thread Turning
Technical Data
Pitch Pitch Lead
Pitch Lead

Lead = 3 x Pitch

Insert Profile Styles


Partial Profile Full Profile

The V partial profile insert cuts without topping The full profile insert will form a complete
the outer diameter of the thread. The same insert thread profile including the crest. For every
can be used for a range of different thread pitches thread pitch and standard, a separate insert
which have a common thread angle. is required.

Full Profile for Fine Pitches Semi Full

The full profile for Fine Pitches will form a complete thread. The Semi full profile insert will form a complete thread including crest
The topping of the outer diameter is generated by the second tooth. radius but without topping the outer diameter.
Mainly used for trapezoidal profiles.

199
Thread Turning Methods for Symmetrical Inserts
Thread Inserts & Toolholder Rotation Feed Direction Helix Method Drawing No.
EX RH Counterclockwise Towards chuck Regular 1
Right Hand External
EX LH Clockwise From chuck Reversed 2
IN RH Counterclockwise Towards chuck Regular 3
Right Hand Internal
IN LH Clockwise From chuck Reversed 4
EX LH Clockwise Towards chuck Regular 5
Left Hand External
EX RH Counterclockwise From chuck Reversed 6
Thread Turning
Technical Data

IN LH Clockwise Towards chuck Regular 7


Left Hand Internal
IN RH Counterclockwise From chuck Reversed 8

External RH Thread External LH Thread

1 2 5 6

Internal RH Thread Internal LH Thread

3 4 7 8

Thread Infeed Methods


Radial Infeed Flank Infeed (modified) Alternate Flank Infeed

1-3°

Radial infeed is the simplest and quickest Flank infeed is recommended in the Use of the alternate flank method is
method. following cases: recommended especially in large pitches
The feed is perpendicular to the turning • When the thread pitch is greater than 16 and for materials with long chips.
axis, and both flanks of the insert perform TPI, using the radial method, the effective This method divides the load equally on
the cutting operation. cutting edge length is too large, resulting both flanks, resulting in equal wear along
Radial infeed is recommended in 3 cases: in chatter. the cutting edges. Alternate flank infeed
• When the pitch is smaller than 16 TPI • For TRAPEZ and ACME. The radial method requires more complicated programming,
• For material with short chips result in three cutting edges, making chip and is not available on all lathes.
• For work with hardened material flow very difficult.

200
Thread Turning Methods for Asymmetrical Inserts (ABUT, BBUT, SAGE)
Thread Inserts & Toolholder Rotation Feed Direction Helix Method Drawing No.
EX RH Counterclockwise Towards chuck Regular 1
Right Hand External
EX LH Clockwise From chuck Reversed 2
IN RH Counterclockwise Towards chuck Regular 3
Right Hand Internal
IN LH Clockwise From chuck Reversed 4
EX LH Clockwise Towards chuck Regular 5
Left Hand External
EX RH Counterclockwise From chuck Reversed 6

Thread Turning
Technical Data
IN LH Clockwise Towards chuck Regular 7
Left Hand Internal
IN RH Counterclockwise From chuck Reversed 8

External RH Thread External LH Thread

1 2 5 6

Internal RH Thread Internal LH Thread

3 4 7 8

201
Calculating the Helix Angle and Choosing
The Right Anvil
Flank Clearance Angle α (For External Inserts)

5°48' 5°48' 2°36' 2°36' 10° 1°14' 10° Vardex toolholders are designed α = arctan (tan Ø/2 x tanδ)
to tilt the insert when seated in
A-A
the toolholder (10° for external, Where: α - Flank clearance angle
δ
15° for internal tooling). δ - Tilt angle
Thread Turning

φ
Technical Data

This results in the differing flank Ø - Enclosed flank angle


60°, UN, ACME BUTTRESS INSERT α
ISO clearance angles, based on the A
geometry of the insert. To ensure that the side of the insert cutting edge will not rub on the
A
workpiece, it is most important that the insert helix angle be correct - especially in profiles
with small enclosed flank angles. This correction is provided by Vardex anvils.

Calculating the Helix Angle β


β
p

The helix angle is calculated by the following formula:


D
β - Helix angle [ ° ]
PxN P - Pitch [mm]
β=arctan N - No. of starts
πxD D - Pitch diameter [mm]
Lead = P x N

The helix angle can also be found from the diagram below.

Helix Angle Diagram


Pitch P* Pitch P*
[mm] [TPI]
5° 4° 3° β =2° β=1°
Feed towards the 12
RH Thread/ RH Tooling

chuck 11 2.25
Special
10 Toolholders 2.5
Standard helix
angle 9
Feed direction towards the chuck

3
β 8
3.5
7
6 4
4.5
LH Thread/ LH Tooling

1.5° H1 5
Anvil 5
Standard toolholder angle 4 6
pocket angle 7
3 9
2 11
14
1 18
24
Pitch diameter [mm]
0 β =0°
Feed towards 50 100 150 200
1 24
LH Thread/ RH Tooling

the tailstock 18
2 14
11
Feed direction towards the tailstock

Reversed 3 9
helix angle 4
7
−β 6
5 5
6 4.5
4
H1 7
1.5° 3.5
Anvil
RH Thread/ LH Tooling

Standard angle 8
toolholder 9
3
pocket angle
10 Special Toolholders 2.5
11
2.25
The dimension H1 (cutting edge height) 12
remains constant with every insert / anvil β = -2° β =-1°
combination. * For Multi-start threads, use the lead value instead of the pitch

202
Anvils
Resultant Helix Angle 4.5° 3.5° 2.5° 1.5° 0.5° 0° -0.5° -1.5°
Insert Size Holder Ordering Code
IC L mm
ER / IL YE3-3P YE3-2P YE3-1P YE3 YE3-1N YE3-1.5N YE3-2N YE3-3N
3/8” 16
EL / IR YI3-3P YI3-2P YI3-1P YI3 YI3-1N YI3-1.5N YI3-2N YI3-3N
3/8” ER YE3-6C-3P YE3-6C-2P YE3-6C-1P YE3-6C YE3-6C-1N YE3-6C-1.5N YE3-6C-2N YE3-6C-3N
V6 16
IR YI3-6C-3P YI3-6C-2P YI3-6C-1P YI3-6C YI3-6C-1N YI3-6C-1.5N YI3-6C-2N YI3-6C-3N

Thread Turning
Technical Data
ER / IL YE4-3P YE4-2P YE4-1P YE4 YE4-1N YE4-1.5N YE4-2N YE4-3N
1/2” 22
EL / IR YI4-3P YI4-2P YI4-1P YI4 YI4-1N YI4-1.5N YI4-2N YI4-3N
ER YE4F-3P YE4F-2P YE4F-1P YE4F YE4F-1N YE4F-1.5N
1/2”F 23
IR YI4F-3P YI4F-2P YI4F-1P YI4F YI4F-1N YI4F-1.5N
ER / IL YE4U-3P YE4U-2P YE4U-1P YE4U YE4U-1N YE4U-1.5N YE4U-2N YE4U-3N
1/2”U 22
EL / IR YI4U-3P YI4U-2P YI4U-1P YI4U YI4U-1N YI4U-1.5N YI4U-2N YI4U-3N
ER / IL YE5-3P YE5-2P YE5-1P YE5 YE5-1N YE5-1.5N YE5-2N YE5-3N
5/8” 27
EL / IR YI5-3P YI5-2P YI5-1P YI5 YI5-1N YI5-1.5N YI5-2N YI5-3N
ER / IL YE5U-3P YE5U-2P YE5U-1P YE5U YE5U-1N YE5U-1.5N YE5U-2N YE5U-3N
5/8”U 27
EL / IR YI5U-3P YI5U-2P YI5U-1P YI5U YI5U-1N YI5U-1.5N YI5U-2N YI5U-3N
ER / IL YE3M-1P YE3M YE3M-1N YE3M-1.5N YE3M-2N
3/8”M+ 16
EL / IR YI3M-1P YI3M YI3M-1N YI3M-1.5N
ER / IL YE4M-1P YE4M YE4M-1N YE4M-1.5N YE4M-2N
1/2”M+ 22
EL / IR YI4M-1P YI4M YI4M-1N YI4M-1.5N
1/2”F 2M+ YE4M2F-1P YE4M2F YE4M2F-1N YE4M2F-1.5N
ER
1/2”F 3M+ 23 YE4M3F-1P YE4M3F YE4M3F-1N YE4M3F-1.5N
1/2”F 2M+ IR YI4M2F-1P YI4M2F YI4M2F-1N YI4M2F-1.5N
ER / IL YE5M YE5M-1N YE5M-1.5N
5/8”M+ 27
EL / IR YI5M YI5M-1N YI5M-1.5N
ER / IL YE4Z-1P YE4Z YE4Z-1N
1/2”Z+ 22
EL / IR YI4Z-1P YI4Z YI4Z-1N
1/2”T+ 22 ER / IL EL / IR Y4T

Standard Anvil Anvil U Style Anvil M+ Style Anvil Z+ Style Anvil T+ Style Anvil

ER/IL EL/IR ER IR ER/IL EL/IR ER/IL EL/IR ER/IL EL/IR ER/IL EL/IR
V6 is indicated on the backside Same anvil turned over

Anvil  M+ Style Anvil

ER IR ER IR

203
- Anvils
Resultant Helix Angle 3° 2° 1° 0° 0.5°
Insert Size
3/8” APIRD YEI3-APIRD
1/2” API YEI4-API-3P YEI4-API-2P YEI4-API-1P
1/2” BUT YEI4-BUT-0.5N
Thread Turning
Technical Data

- 14D Anvils
Anvils with Protected Second Cutting Edge
Standard Application Ordering Code Ordering Code
External Application Internal Application

10 TPI from Ø 2 3⁄8” and up Y14DER-10APIRD Y14DIR-10APIRD


(4 teeth) (4 teeth)

API Round Casing & Tubing 10 TPI from Ø 2 3⁄8” and up Y14DER10APIRD-3+ Y14DIR10APIRD-3+
(3 teeth) (3 teeth)

8 TPI from Ø 2 3⁄8” and up Y14DER-8APIRD Y14DIR-8APIRD

5 TPI for Ø 4 1⁄2” - Ø 9 5⁄8” Y14DER-5 BUT Y14DIR-5 BUT


API Buttress Casing
5 TPI for Ø 10 3⁄4” and up Y14DER-5BUT-0.4N Y14DIR-5BUT-0.4N

Anvil Kits Important!


Anvil Size Ordering Code Included Anvils: Use a V6 anvil when using a V6 insert.
IC L mm
YE3-2P, 1P, 1N, 2N, 3N
3/8” 16 ABY3
YI3-2P, 1P, 1N, 2N, 3N
3/8” YE3-6C-2P, 1P, 1N, 2N, 3N
V6 16 ABY3-6C
YI3-6C-2P, 1P, 1N, 2N, 3N
YE4-2P, 1P, 1N, 2N, 3N For External RH For Internal RH
1/2” 22 ABY4 use YE3-6C anvil. use Yl3-6C anvil.
YI4-2P, 1P, 1N, 2N, 3N
YE4U-2P, 1P, 1N, 2N, 3N
1/2”U 22 ABY4U
YI4U-2P, 1P, 1N, 2N, 3N
ABYE5 YE5-2P, 1P, 1N, 2N, 3N
5/8” 27
ABYI5 YI5-2P, 1P, 1N, 2N, 3N
ABYE5U YE5U-2P, 1P, 1N, 2N, 3N
5/8”U 27
ABYI5U YI5U-2P, 1P, 1N, 2N, 3N
To ensure that you always have on hand an assortment of anvils for any job,
we recommend that anvil kits be readily available.

204
Spare Parts
External and Internal Toolholders (not including Micro and Microscope)

Insert Size Insert Screw / Clamp Screw Anvil Screw & Washer Anvil
Toolholder IC Designation Thread Designation Thread Key Torx size EX RH/IN LH IN RH/EX LH

Thread Turning
Technical Data
1/4” SN2T M2.6x0.45x6.5 - - K2T T8 - -
3/8”, 3/8”V6 SA3T 5-40UNCx11.3 SY3T UNC5x7.3 K3T T10 YE3/YE3-6C YI3/YI3-6C
3/8” SN3T 5-40UNCx8.8 - - K3T T10 - -
1/2” SA4T 8-32UNCx14.0 SY4T UNC8x9.3 K4T T20 YE4 YI4
Standard & D-Line
1/2” SN4T 8-32UNCx11.0 - - K4T T20 - -
1/2F” SA4T 8-32UNCx14.0 SY4T UNC8x9.3 K6T T20 YE4F YI4F
5/8” SA5T M5x0.8x22.0 SY5T M5x0.8x9.5 K5T T25 YE5 YI5
5/8” SN5T M5x0.8x13.9 - - K5T T25 - -
3/8” SN3TM 5-40UNCx7.3 - - K3T T10 - -
Standard Coarse 1/2” SN4TM 8-32UNCx9.8 - - K4T T20 - -
5/8” SN5TM M5x0.8x13.9 - - K5T T25 - -
3/8” SA3T/C3 UNC5x12.0/M5x0.8x22.0 SY3T UNC5x7.3 K3CT T15/T10 YE3 YI3
Standard 1/2” SA4T/C4 UNC8x15.2/M6x1.0x29.5 SY4T UNC8x9.3 K4T T20 YE4 YI4
with Clamp
5/8” SA5T/C5 M5x0.8x22.0/M8x1.25x28.0 SY5T M5x0.8x9.5 K5T T25 YE5 YI5
1/2”U SA4T UNC8x15.2 SY4T UNC8x9.3 K4T T20 YE4U YI4U
U Style
5/8”U SA5T M5x0.8x22.0 SY5T M5x0.8x9.5 K5T T25 YE5U YI5U
1/2”U SA4T/C4 UNC8x15.2/M6x1.0x29.5 SY4T UNC8x9.3 K4T T20 YE4U YI4U
U Style with Clamp
5/8”U SA5T/C5 M5x0.8x22.0/M8x1.25x28.0 SY5T M5x0.8x9.5 K5T T25 YE5U YI5U
1/4”V SN2T M2.6x0.45x6.5 - - K2T T8 - -
3/8”V SN3TV 5-40UNCx6.7 - - K3T T10 - -
V Style
1/2”V SN4T 8-32UNCx11.0 - - K4T T20 - -
5/8”V SN6T M6x1.0x29.0 - - K6T T20 - -
Mega Line 5/8”MG S5MG M5x0.8x16.0 - - K6T T20 - -
Z+ Style 1/2”Z SA4T UNC8x15.2 SY4T UNC8x9.3 K4T T20 YE4Z YI4Z
3/8”M SA3T UNC5x12.0 SY3T UNC5x7.3 K3T T10 YE3M YI3M
M+ Style 1/2”M SA4T UNC8x15.2 SY4T UNC8x9.3 K4T T20 YE4M YI4M
5/8”M SA5T M5x0.8x22.0 SY5T M5x0.8x9.5 K5T T25 YE5M YI5M
T+ Style 1/2”T SA4T UNC8x15.2 SY4K2 UNC8x7.3 K4T/K2 T20/T8 Y4T Y4T
API 5/8” SA5T/C5 M5x0.8x22.0/M8x1.25x28.0 SY5T M5x0.8x9.5 K5T T25 YE5OIL YI5OIL
API 14D 14D SA5T M5x0.8x22.0 M4x0.7x6.0 (14D) K5T/KT15 T25/T15 Y14DER-... Y14DIR-...
V08 SNV08 M2.6x0.45x8 - - K2T T8 - -
V11 SNV11 M3.5x0.6x10 - - K3T T10 - -
Mini-V
V14 SNV14 M4x0.7x12 - - KT15 T15 - -
V16 SNV16 M5x0.8x12 - - K4T T20 - -
Mini-L 5.0L SN5LSTR M2.2x0.45x4.5 - - K7MT T7 - -
4.0mm SN4MT M2x0.4x4.0 - - K6MT T6 - -
Mini-3 5.0mm SN5MT M2x0.4x5.3 - - K6MT T6 - -
6.0mm SN6MTN M2.0x0.4x4.7 - - KIP6 T+6 - -
Mini Adjustable - S4.0 M4x0.7x4.0 - - K2.0 - - -
Holder
For Micro and Microscope Toolholders see pages 188-193

205
Grades and Their Applications
General Use
VRX VTX VKX

Premium multipurpose submicron grade General purpose grade with tough submicron General purpose grade, excellent in steel and
Thread Turning
Technical Data

for stronger wear resistance and improved substrate. Provides good fracture toughness in stainless steel, recommended for rigid cutting
productivity. non-rigid cutting conditions. TiAIN coated. conditions. Ground or sintered chipbreaker
AlTiN alloyed PVD coated. styles. TiN coated.

General Use Stainless Steel Non Ferrous, High Temperature Alloys and Titanium
VCB VM7 VK2 VK2P

Sintered chipbreaker with ground Specialty grade for threading Uncoated grade for non-ferrous, Highly-polished version of the VK2
profile for machining materials with stainless steel. aluminum, high temperature and uncoated grade for high quality
long chips. TiAIN coated. Multi-layer PVD coated. titanium alloys. surface finish in aluminum.

General Use for Oil & Gas Materials


VPG VRXP VTXP VKXP

Sub-micron substrate for a wide Premium submicron grade with Excellent all-purpose grade, tailor- General purpose grade, excellent in
range of applications. Excellent reinforced cutting edge for the oil made to the oil & gas industry steel and stainless steel, and highly
anti-fracture resistance. Highly & gas industry. Ideal for steel and with reinforced cutting edge. recommended for rigid cutting
recommended for medium to high stainless steel in unstable cutting Recommended for non-rigid conditions. Special design with
cutting speeds. conditions. cutting conditions. reinforced cutting edge for the oil
TiAlN coated. AlTiN alloyed PVD coated. TiAIN coated. & gas industry. TiN coated.

Micro Line For all Mini Inserts


VMX VTX

General purpose carbide grade for Micro Sub-micron grade for general machining
double-ended inserts. TiN coated. in low and medium cutting speeds. Highly
recommended for stainless steel. TiAIN coated

Mini 5L & Mini IC 6.0 Mini IC4.0, IC5.0 & Mini-V


VBX, VTX VKX VBX

General purpose carbide grade for micrOscope General purpose carbide grade for the Mini 5L Sub-micron grade for general machining in low
threading inserts. TiCN coated. and Mini 6.0 inserts. TiN coated. and medium cutting speeds for Mini 4.0K, 5.0K
and Mini-V lines. Highly recommended for steel.
TiCN coated

206
Thread Turning Grades According to Product Lines
General

Insert Style VRX VTX VKX VCB VM7 VK2 VK2P VPG
TT inserts general ü ü ü ü ü ü
SCB (Sintered Chipbreaker) ü ü
V6 ü
Mega Line ü

Thread Turning
Technical Data
F line ü ü
D-Line ü
VG Cut ü

Oil & Gas


Insert Style VRX VTX VKX VRXP VTXP VKXP
T+ ü ü ü ü
14D ü ü ü ü ü ü
CNGA ü ü
On Edge ü ü
Chaser ü ü ü

MiniPro
Insert Style VKX VTX VBX VMX
Mini 4.0K, 5.0K ü ü
Mini 5LK, 6.0K RH ü ü
Mini 5LK, 6.0K LH ü
Mini-V ü ü
Micro (Double Ended) ü
Microscope (Single Ended) ü ü

207
Recommended Grades and Cutting Speeds Vc [m/min]
Not Including MiniPro Line
Vc [m/min]

Material Vargus No. Hardness Coated Uncoated


Group Material Brinell HB VKX(P) VCB VM7 VTX(P), VRX(P) VK2(P)
1 Low Carbon (C=0.1-0.25%) 125 115-190 115-190 115-190
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 100-175 100-165 100-175
3 High Carbon (C=0.55-0.85%) 170 90-165 90-155 90-165
Thread Turning
Technical Data

4 Non Hardened 180 100-180 100-180 100-180

P
Steel
5
6
Low Alloy Steel
(alloying elements≤5%) Hardened
Hardened
275
350
75-140
70-135
75-140
70-135
75-140
70-135
7 High Alloy Steel Annealed 200 80-120 80-120 80-120
8 (alloying elements>5%) Hardened 325 50-100 50-100 50-100
9 Low Alloy (alloying elements <5%) 200 70-130 70-130 70-130
Cast Steel
10 High Alloy (alloying elements >5%) 225 60-120 60-120 60-120
11 Stainless Steel Non Hardened 200 70-130 70-130 70-150 70-130
12 Ferritic Hardened 330 60-115 50-95 60-125 60-115
13 Stainless Steel Austenitic 180 90-140 80-120 90-160 90-140

M
Stainless
14 Austenitic
15 Stainless Steel
Super Austenitic
Non Hardened
200
200
40-110
90-120
30-100
90-120
40-120
90-150
40-110
90-120
Steel
16 Cast Ferritic Hardened 330 65-110 65-110 65-120 65-110
17 Stainless Steel Austenitic 200 85-110 85-110 85-120 85-110
18 Cast Austenitic Hardened 330 60-100 60-100 60-110 60-100
28 Malleable Ferritic (short chips) 130 60-70 70-120 60-70
29 Cast Iron Pearlitic (long chips) 230 60-145 70-120 60-145

K
Cast Iron
30
31
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
70-130
60-115
70-130
60-100
70-130
60-115
32 Ferritic 160 125-160 125-160 125-160
Nodular Sg Iron
33 Pearlitic 260 90-120 90-120 90-120
34 Aluminium Alloys Non Aging 60 100-365 100-250 100-365 100-250
35 Wrought Aged 100 80-220 80-180 80-220 80-160

N
Non-Ferrous
36
37
Aluminium Alloys
Cast
Cast & Aged
75
90
200-400 200-400
200-280 200-280
200-400
200-280
80-120
70-100
Metals 38 Aluminium Alloys Cast Si 13-22% 130 60-180 60-150 60-180 50-120
39 Copper and Brass 90 80-225 80-210 80-225 70-170
40 Copper Alloys Bronze And Non Leaded Copper 100 80-255 80-210 80-255 70-170
19 Annealed (iron based) 200 45-60 45-60 45-60 30-50
20 High Temperature Aged (iron based) 280 30-50 30-50 30-50 25-40

S 21 Alloys
Heat Resistant 22
Annealed (nickel or cobalt based)
Aged (nickel or cobalt based)
250
350
20-30
15-25
20-30
15-25
20-30
15-25
20-30
15-25
Material
23 Pure 99.5 Ti 400Rm 140-170 140-170 140-170 60-100
Titanium Alloys
24 α+β Alloys 1050Rm 50-70 50-70 50-70 40-60

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc 45-60 45-60 45-60

26 51-55HRc 40-50 40-50 40-50


Material

Calculation of N [RPM]
1000 x Vc
N=
πxD N D N - Revolution Per Minute [RPM]
Vc - Cutting Speed [m/min]
Vc = N x π x D D - Workpiece Diameter [mm]
1000 Vc

208
Recommended Grades and Cutting Speeds Vc [m/min]
Mini, Micro and Microscope
Vc [m/min]

Vargus No.
Coated

Material Hardness Brinell VMX (Micro) VBX/VTX VKX/VBX


Group Material HB (Microscope) VTX (Mini)

1 Low Carbon (C=0.1-0.25%) 125 50-120 140-200 40-80


2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 40-100 120-180 40-80

Thread Turning
Technical Data
3 High Carbon (C=0.55-0.85%) 170 30-80 110-180 40-80
4 Non Hardened 180 50-70 100-155 40-80

P
Steel
5
6
Low Alloy Steel
(alloying elements≤5%) Hardened
Hardened
275
350
40-60
30-50
90-145
80-135
40-80
40-80
7 High Alloy Steel Annealed 200 30-50 65-115 40-60
8 (alloying elements>5%) Hardened 325 25-40 50-100 40-60
9 Low Alloy (alloying elements <5%) 200 30-50 30-50 40-60
Cast Steel
10 High Alloy (alloying elements >5%) 225 25-40 25-40 40-60
11 Stainless Steel Non Hardened 200 60-100 80-120 40-60
12 Ferritic Hardened 330 40-60 55-95 40-60
13 Stainless Steel Austenitic 180 50-90 60-100 40-60

M
Stainless
14 Austenitic
15 Stainless Steel
Super Austenitic
Non Hardened
200
200
40-60
40-60
50-90
60-80
40-60
40-60
Steel
16 Cast Ferritic Hardened 330 30-50 45-65 40-60
17 Stainless Steel Austenitic 200 40-60 50-70 40-60
18 Cast Austenitic Hardened 330 30-50 40-60 40-60
28 Malleable Ferritic (short chips) 130 50-70 60-80 40-80
29 Cast Iron Pearlitic (long chips) 230 50-70 60-80 40-80

K
Cast Iron
30
31
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
50-70
40-60
60-80
40-70
40-80
40-80
32 Ferritic 160 50-70 60-80 40-80
Nodular Sg Iron
33 Pearlitic 260 60-80 70-90 40-80
34 Aluminium Alloys Non Aging 60 100-300 80-240 40-120
35 Wrought Aged 100 100-150 100-170 40-120

N
Non-Ferrous
36
37
Aluminium Alloys
Cast
Cast & Aged
75
90
100-150
60-100
100-150
60-100
40-120
40-120
Metals 38 Aluminium Alloys Cast Si 13-22% 130 100-150 100-150 40-120
39 Copper and Brass 90 60-100 80-200 40-120
40 Copper Alloys Bronze And Non Leaded Copper 100 60-100 80-200 40-120
19 Annealed (iron based) 200 25-45 25-45 30-45
20 High Temperature Aged (iron based) 280 20-30 20-30 20-30

S 21 Alloys
Heat Resistant 22
Annealed (nickel or cobalt based)
Aged (nickel or cobalt based)
250
350
15-20
10-15
15-20
10-15
15-20
15-20
Material 23 Pure 99.5 Ti 400Rm 60-100 60-100 70-100
Titanium Alloys
24 α+β Alloys 1050Rm 40-50 40-50 40-50

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc 20-40 20-40 20-40

Material 26 51-55HRc 20-40 20-40 20-40

209
Recommended Grades and Cutting Speeds Vc [m/min]
VG-Cut
Vc [m/min]
Vargus No.

Material VPG
Group Material Hardness Brinell HB
1 Low Carbon (C=0.1-0.25%) 125 120-260
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 90-220
Thread Turning
Technical Data

3 High Carbon (C=0.55-0.85%) 170 90-220


4 Non Hardened 180 90-220

P 5 Low Alloy Steel Hardened 275 60-160


(alloying elements≤5%)
Steel 6 Hardened 350 50-100
7 High Alloy Steel Annealed 200 90-220
8 (alloying elements>5%) Hardened 325 50-100
9 Low Alloy (alloying elements <5%) 200 90-220
Cast Steel
10 High Alloy (alloying elements >5%) 225 60-160
11 Stainless Steel Non Hardened 200 60-160
12 Ferritic Hardened 330 50-140
13 Stainless Steel Austenitic 180 60-160
M 14 Austenitic Super Austenitic 200 60-160
Stainless
Steel 15 Stainless Steel Non Hardened 200 60-160
16 Cast Ferritic Hardened 330 50-140
17 Stainless Steel Austenitic 200 60-160
18 Cast Austenitic Hardened 330 50-140
28 Malleable Ferritic (short chips) 130 160-240
29 Cast Iron Pearlitic (long chips) 230 140-220

K
Cast Iron
30
31
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
160-240
100-200
32 Ferritic 160 100-200
Nodular Sg Iron
33 Pearlitic 260 100-200
34 Aluminium Alloys Non Aging 60 200-450
35 Wrought Aged 100 200-350

N
Non-Ferrous
36
37
Aluminium Alloys
Cast
Cast & Aged
75
90
200-450
200-450
Metals 38 Aluminium Alloys Cast Si 13-22% 130 200-350
39 Copper and Brass 90 200-450
40 Copper Alloys Bronze And Non Leaded Copper 100 200-450
19 Annealed (iron based) 200 30-50
20 High Temperature Aged (iron based) 280 20-50

S 21 Alloys
Heat Resistant 22
Annealed (nickel or cobalt based)
Aged (nickel or cobalt based)
250
350
20-50
20-50
Material
23 Pure 99.5 Ti 400Rm 30-50
Titanium Alloys
24 α+β Alloys 1050Rm 30-70

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc 20-40

26 51-55HRc 15-30
Material

210
Mini-V
Recommended Grades, Cutting Speeds Vc [m/min]
Mini-V

Vargus No. Vc [m/min]


Material
Group Material Hardness Brinell HB VBX/VTX*

1 Low Carbon (C=0.1-0.25%) 125 40-80


2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 40-80

Thread Turning
Technical Data
3 High Carbon (C=0.55-0.85%) 170 40-80
4 Non Hardened 180 40-80

P 5 Low Alloy Steel


(alloying elements≤5%) Hardened 275 40-80

Steel 6 Hardened 350 40-80


7 High Alloy Steel Annealed 200 40-60
8 (alloying elements>5%) Hardened 325 40-60
9 Low Alloy (alloying elements <5%) 200 40-60
Cast Steel
10 High Alloy (alloying elements >5%) 225 40-60
11 Stainless Steel Non Hardened 200 40-60
12 Ferritic Hardened 330 40-60
13 Stainless Steel Austenitic 180 40-60

M
Stainless
14 Austenitic
15 Stainless Steel
Super Austenitic
Non Hardened
200
200
40-60
40-60
Steel
16 Cast Ferritic Hardened 330 40-60
17 Stainless Steel Austenitic 200 40-60
18 Cast Austenitic Hardened 330 40-60
28 Malleable Ferritic (short chips) 130 40-80
29 Cast Iron Pearlitic (long chips) 230 40-80

K
Cast Iron
30
31
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
40-80
40-80
32 Ferritic 160 40-80
Nodular Sg Iron
33 Pearlitic 260 40-80
34 Aluminium Alloys Non Aging 60 40-120
35 Wrought Aged 100 40-120

N
Non-Ferrous
36
37
Aluminium Alloys
Cast
Cast & Aged
75
90
40-120
40-120
Metals 38 Aluminium Alloys Cast Si 13-22% 130 40-120
39 Copper and Brass 90 40-120
40 Copper Alloys Bronze And Non Leaded Copper 100 40-120
19 Annealed (iron based) 200 20-30
20 High Temperature Aged (iron based) 280 20-30

S
Heat Resistant 22
21 Alloys Annealed (nickel or cobalt based)
Aged (nickel or cobalt based)
250
350
15-20
10-15
Material
23 Pure 99.5 Ti 400Rm 40-60
Titanium Alloys
24 α+β Alloys 1050Rm 20-30

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc 15-20

26 51-55HRc 15-20
Material
* Available for sizes V08 and V11. Sizes V14 and V16 are available upon request.

211
Cutting Conditions Parameters
Material Type

D
Material Dimension: Diameter and Length
L
Workpiece
Chipflow Character

HRc
Thread Turning
Technical Data

Material Hardness
HB

External or Internal

Thread
Profile Shape
Application
Surface Finish

Machine Stability

Machine Max. RPM RPM N

Clamping System Stability

Coolant Coolant Type

Holder Cross Section Area

Holder Overhang
Overhang
Holders
Through Coolant Option

Shank Type: Carbide, Alloy, Carbide Implant

Grade P M K N S H
Profile Shape: Pitch and Depth
Insert
Nose Radius
R

Chipbreaker Style

212
Number of Passes
Pitch mm 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 8.00

TPI 48 32 24 20 16 14 12 10 8 7 6 5.5 5 4.5 4 3

No. of passes 4-6 4-7 4-8 5-9 6-10 7-12 7-12 8-14 9-16 10-18 11-18 11-19 12-20 12-20 12-20 15-24

No. of passes (SCB) 3-4 3-4 3-5 4-6 5-6 6-8 6-8 8-10 9-12 10-14

No. of passes 6-9 6-11 6-12 8-14 9-15 11-18 11-18

Thread Turning
(Micro / Microscope & Mini)

Technical Data
Depths of Cut and Number of Passes for Mini-V
1. High pressure coolant is recommended
2. Infeed method - modified flank infeed 1°

Option of modified volume chip Mini-V


Pitch mm 0.5 0.75 1 1.25 1.5 1.75 2 2.5 3 3.5 4
Pitch TPI 48 32 27 24 20 19 18 16 14 12 10 8 7 6
Insert Style Standard Passes (modified volume)
ISO
UN 13 19 25 16 19 22
V08 W
NPT
28 43
NPTF
ISO
UN 13 19 25 16 19 22 24
V11
W
BSPT 19
ISO
V14 UN 7 10 13 16 19 22 24 32 38
W
ISO
V16 UN 7 10 13 16 19 22 24 32 38
W

Option of constant depth chip Mini-V


Pitch mm 0.5 0.75 1 1.25 1.5 1.75 2 2.5 3 3.5 4
Pitch TPI 48 32 27 24 20 19 18 16 14 12 10 8 7 6
Insert Style Standard Passes (same)
ISO
UN 11-24 17-35 23-48 18-28 21-34 25-40
W
V08
NPT
25-53 40-83
NPTF
TR 50-104 70-145
ISO
UN 11-24 17-35 23-48 14-28 17-34 20-40 23-46
V11 W
BSPT 21-34
TR 90-187
ISO
V14 UN 11-24 17-35 23-48 14-28 9-15 11-18 11-18 12-21 18-24
W
ISO
V16 UN 11-24 17-35 23-48 14-28 9-15 11-18 11-18 12-21 18-24
W

213
Number of Passes and Depth of Cut
per Pass for Multi+ Inserts
Insert Type Insert Size Pitch Teeth Ordering Code Passes Depth of cut per pass
Standard
IC L mm RH 1 2 3 4
1.0 mm 3 3ER1.0ISO3M+... 2 0.32 0.30
3/8” 16 1.5 mm 2 3ER1.5ISO2M+... 3 0.34 0.30 0.29
2.0 mm 2 3ER2.0ISO2M+... 3 0.45 0.40 0.38
1.5 mm 3 4ER1.5ISO3M+... 2 0.48 0.45
M+
Thread Turning
Technical Data

2.0 mm 2 4ER2.0ISO2M+... 3 0.45 0.40 0.38


ISO External 1/2” 22
2.0 mm 3 4ER2.0ISO3M+... 2 0.64 0.59
2.5 mm 2 4ER2.5ISO2M+... 4 0.46 0.42 0.38 0.36
5/8” 27 3.0 mm 2 5ER3.0ISO2M+... 4 0.53 0.47 0.45 0.39
1.5 mm 8 4ER1.5ISO8T+... 1 0.93
T+ 1/2”T 22
2.0 mm 8 4ER2.0ISO8T+... 1 1.23
1.0 mm 3 3IR1.0ISO3M+... 2 0.30 0.28
3/8” 16 1.5 mm 2 3IR1.5ISO2M+... 3 0.31 0.28 0.27
2.0 mm 2 3IR2.0ISO2M+... 3 0.42 0.37 0.36
M+ 1.5 mm 3 4IR1.5ISO3M+... 2 0.45 0.41
ISO Internal 1/2” 22 2.0 mm 2 4IR2.0ISO2M+... 3 0.42 0.37 0.36
2.0 mm 3 4IR2.0ISO3M+... 2 0.59 0.56
5/8” 27 3.0 mm 2 5IR3.0ISO2M+... 4 0.49 0.45 0.42 0.37
1.5 mm 8 4IR1.5ISO8T+... 1 0.86
T+ 1/2” 22
2.0 mm 8 4IR2.0ISO8T+... 1 1.15
20 TPI 3 3ER20UN3M+... 2 0.41 0.38
18 TPI 2 3ER18UN2M+... 3 0.32 0.28 0.27
18 TPI 3 3ER18UN3M+... 2 0.45 0.42
3/8” 16
16 TPI 2 3ER16UN2M+... 3 0.36 0.32 0.30
14 TPI 2 3ER14UN2M+... 3 0.43 0.38 0.37
12 TPI 2 3ER12UN2M+... 3 0.47 0.43 0.40
UN External M+ 16 TPI 3 4ER16UN3M+... 2 0.51 0.47
14 TPI 2 4ER14UN2M+... 3 0.43 0.38 0.37
12 TPI 2 4ER12UN2M+... 3 0.47 0.43 0.40
1/2” 22
12 TPI 3 4ER12UN3M+... 2 0.67 0.63
11 TPI 2 4ER11UN2M+... 4 0.43 0.38 0.36 0.32
10 TPI 2 4ER10UN2M+... 4 0.46 0.42 0.40 0.36
5/8” 27 8 TPI 2 5ER8UN2M+... 4 0.56 0.50 0.48 0.41
12 TPI 2 3IR12UN2M+... 3 0.45 0.39 0.38
3/8” 16 14 TPI 2 3IR14UN2M+... 3 0.41 0.36 0.34
16 TPI 2 3IR16UN2M+... 3 0.33 0.30 0.28
16 TPI 3 4IR16UN3M+... 2 0.47 0.44
UN Internal M+
14 TPI 2 4IR14UN2M+... 3 0.41 0.36 0.34
1/2” 22
12 TPI 2 4IR12UN2M+... 3 0.45 0.39 0.38
12 TPI 3 4IR12UN3M+... 2 0.63 0.59
5/8” 27 8 TPI 2 5IR8UN2M+... 4 0.52 0.47 0.44 0.38
28 TPI 2 3ER28W2M+... 3 0.23 0.20 0.20
19 TPI 2 3ER19W2M+... 3 0.33 0.28 0.27
3/8” 16
19 TPI 3 3ER19W3M+... 2 0.45 0.41
BSW External M+
14 TPI 2 3ER14W2M+... 3 0.43 0.38 0.35
14 TPI 3 4ER14W3M+... 2 0.60 0.56
1/2” 22
11 TPI 2 4ER11W2M+... 4 0.44 0.38 0.36 0.30

214
Number of Passes and Depth of Cut
per Pass for Multi+ Inserts
Insert Type Insert Size Pitch Teeth Ordering Code Passes Depth of cut per pass
Standard
IC L mm RH 1 2 3 4
3/8” 16 14 TPI 2 3IR14W2M+... 3 0.43 0.38 0.35
BSW Internal M+
1/2” 22 11 TPI 2 4IR11W2M+... 4 0.44 0.38 0.36 0.30
3/8” 16 14 TPI 2 3ER14NPT2M+... 3 0.52 0.45 0.43
1/2” 22 11.5 TPI 2 4ER11.5NPT2M+... 4 0.46 0.43 0.42 0.40
M+

Thread Turning
Technical Data
11.5 TPI 3 5ER11.5NPT3M+... 4 0.48 0.43 0.42 0.38
NPT External 5/8” 27
8 TPI 2 5ER8NPT2M+... 4 0.72 0.64 0.60 0.53
11.5 TPI 2 4ER11.5NPT2Z+... 4 0.46 0.43 0.42 0.40
Z+ 1/2” 22
8 TPI 2 4ER8NPT2Z+... 4 0.72 0.64 0.60 0.53
3/8” 16 14 TPI 2 3IR14NPT2M+... 3 0.52 0.45 0.43
1/2” 22 11.5 TPI 2 4IR11.5NPT2M+... 4 0.46 0.43 0.42 0.40
M+
11.5 TPI 2 5IR11.5NPT3M+... 4 0.48 0.43 0.42 0.38
NPT Internal 5/8” 27
8 TPI 2 5IR8NPT2M+... 4 0.72 0.64 0.60 0.53
11.5 TPI 3 4IR11.5NPT2Z+... 4 0.46 0.43 0.42 0.40
Z+ 1/2” 22
8 TPI 2 4IR8NPT2Z+... 4 0.72 0.64 0.60 0.53
NPTF External M+ 3/8” 16 14 TPI 2 3ER14NPTF2M+... 3 0.51 0.44 0.42
NPTF Internal M+ 3/8” 16 14 TPI 2 3IR14NPTF2M+... 3 0.51 0.44 0.42

API RD, API BUT, OTTM, OTTG


The following table provides the optimal cutting pass division options, depending on the material, machine stability and clamping conditions:
Application No. of Passes / Pass No. 1 2 3 4 5 6
3 passes 0.89 0.81 0.11
4 passes 0.6 0.58 0.52 0.11
APIRD 8 Ex, In
5 passes 0.47 0.47 0.43 0.33 0.11
6 passes 0.39 0.41 0.37 0.29 0.24 0.11
3 passes 0.67 0.63 0.11
4 passes 0.44 0.45 0.41 0.11
APIRD 10 Ex, In
5 passes 0.34 0.37 0.33 0.26 0.11
6 passes 0.28 0.32 0.29 0.22 0.19 0.11
3 passes 0.760 0.705 0.110
4 passes 0.506 0.501 0.458 0.110
BUT 5 Ex, In
5 passes 0.395 0.409 0.374 0.287 0.110
6 passes 0.329 0.353 0.324 0.249 0.210 0.110
3 passes 0.760 0.730 0.110
OTTM 5 Ex , In 4 passes 0.506 0.501 0.483 0.110
OTTG 5 Ex , In 5 passes 0.395 0.409 0.374 0.312 0.110
6 passes 0.329 0.353 0.324 0.249 0.235 0.110

M+ Style Z+ Style T+ Style 14D Style CNGA Style Chaser Style

Cutting Speed Recommendations for Materials Specified by API STB 5


Material J55-K55 N80-L80-C95-TN70 TN95-P110-TN110
Cutting Speed (m/min) 170-200 150-180 130-160

215
Step by Step Thread Turning - Example 1

M40 x 2.5
Application:
Thread: External Right Hand
ISO Metric M40x2.5
Material: 4140 (25 HRc)
Thread Turning
Technical Data

u Choose the Thread Turning Method

Feed direction towards the chuck was chosen.


Therefore, an external right hand insert and an external right hand holder will be used.

v Choose the Insert Size


Y
X
Chosen insert: 3ER2.5ISO

Insert Size Pitch Ordering Code Anvil Toolholder

L IC L mm mm RH RH

IC
3/8” 16 2.5 3ER2.5ISO... YE3 AL..-3(LH)

w Choose the Toolholder

Chosen toolholder: AL 25-3


H1 H
Insert Size Ordering Code Dimensions mm

F B IC RH H=H1=B F L1 L2

L2
L1 3/8” AL25-3 25 25 153.6 30

x Pitch P*
[mm]
Pitch P*
[TPI]
12
5° 4° 3° β =2° β=1°
11
Special 2.25
Toolholders
10 2.5
9
3
8
3.5
7
6 4
4.5
5 5
6
4
7 From the table, using a pitch of
3 9
11
2.5 mm (10 TPI) and a workpiece
2 14
1 18 diameter of 40 mm (1.57”), we find
24
0 D β =0° the helix angle to be 1.5°.
50 100 150 200

Pitch diameter [mm]

216
y Choose the Correct Anvil
Anvil chosen: YE3 Resultant Helix Angle 3.5 2.5 1.5 0.5
Insert Size Ordering Code Holder Ordering Code
IC L mm
3/8” 16 ER/IL YE3-2P YE3-1P YE3 YE3-1N

Thread Turning
Technical Data
Choose the Carbide Grade and Cutting Speed
Carbide Grade chosen: VTX Hardness
Cutting Speed: 140 m/min Material:
Brinell HB
VTX VCB

Non hardened 180 85-145 100-180


Low alloy steel
P (alloying elements≤5%) Hardened 275 75-140 75-140
Hardened 350 70-135 70-135

V Determine the Number of Passes


Number of passes: 14

ISO External

Pitch mm 1.50 1.75 2.00 2.50 3.00 3.50 4.00

TPI 16 14 12 10 8 7 6

No. of Passes 6-10 7-12 7-12 8-14 9-16 10-18 11-18

Summary

Thread Type ISO M40x2.5 External Right Hand

u Feed Direction: Towards the chuck

v Insert and Grade: 3ER2.5ISOVTX

w Toolholder: AL25-3

x Helix Angle: 1.5°

y Anvil: YE3

U Cutting Speed: 140 m/min

V Number of Passes: 14

217
Step by Step Thread Turning - Example 2

Application:
Thread: Internal Right Hand
ACME

5-6ACME-3G
Pitch: 6 TPI
Bore dia: 5”
Material: Stainless Steel Austemitic
Thread Turning
Technical Data

u Choose the Thread Turning Method

To facilitate the removal of chips from the machined


area, we chose a feed direction away from the
chuck. Therefore, an internal left hand insert and an
internal left hand toolholder are to be used.

v Choose the Insert Size

Y
X

Chosen insert: 4IL6ACME


L
Insert Size Pitch Ordering Code Anvil Toolholder
IC IC L mm TPI RH LH
1/2” 22 6 4IL6ACME... YE4 AVR..-4(LH)

w Choose the Toolholder

D1

L1 Chosen toolholder: AVR 40-4LH


L Insert Size Ordering Code Dimensions mm Min Bore
D IC RH A L L1 D D1 F mm
A
1/2” AVR 40-4 36.0 300 160 40 40.0 25.8 47

x Determine the Helix Angle


Pitch diameter [mm]
50 100 150 200
0 D β=0°
1 24
18
2 14
11
3 9
4 7
6
5 5
6 4.5
4
7 In this case, a right hand thread is being turned
3.5
8
3 with a left hand toolholder. The reverse helix
9 Special
Toolholders method is used. From the lower part of the
10 2.5
11 table, using a pitch of 6 TPI and a bore diameter
2.25
12 of 127mm, we obtain a helix angle of -0.65°.
β = -2° β=-1°
Pitch [mm]

218
y Choose the Correct Anvil
Anvil chosen: YE4-2N Resultant Helix Angle 1.5 0.5 0 -0.5 -1.5
Insert Size Ordering Code
IC L mm
1/2” 22 ER/IL YE4 YE4-1N YE4-1.5N YE4-2N YE4-3N

Thread Turning
Technical Data
U Choose the Carbide Grade and Cutting Speed
Carbide grade chosen: VTX Hardness
Cutting speed: 140 m/min Material:
Brinell HB
VTX VCB

Stainless Steel Austenitic 180 90-140 80-120


M Austenitic Super Austenitic 200 40-110 30-100

V Determine the Number of Passess


Number of passes: 18

ACME External & Internal

Pitch mm 3.00 3.50 4.00 4.50 5.00 5.50 6.00

TPI 8 7 6 5.5 5 4.5 4

No. of Passes 9-16 10-18 11-18 11-19 12-20 12-20 12-20

Summary

Thread Type 5”x6 ACME Internal Right Hand

u Feed Direction: Away from the chuck

v Insert and Grade: 4IL6ACMEVTX

w Toolholder: AVR40-4LH

x Helix Angle: -0.65°

y Anvil: YE4-2N

U Cutting Speed: 140 m/min

V Number of Passes: 18

219
Material Comparison Table
Material Vargus USA Germany Germany Great Britain France Italy
Group No. AISI/SAE W.-Nr. DIN BS AFNOR UNI
1 1015 1.0037 St37-2 Fe360B E24-2 Fe360 B FU
1 1020 1.0044 St44-2 Fe430B FN E28-2 Fe430B FN
2 ASTM A570Gr.50 1.0050 St50-2 Fe490-2 FN A50-2 Fe490
2 - 1.0070 St70-2 Fe690-2 FN A70-2 Fe690
1 1015 1.0401 C15 080M15 CC12 C15C16
1 1020 1.0402 C22 050A20 CC20 C20C21
2 1035 1.0501 C35 060A35 CC35 C35
2 1045 1.0503 C45 080M46 CC45 C45
2 1055 1.0535 C55 070M55 - C55
2 1060 1.0601 C60 080A62 CC55 C60
1 1213 1.0715 9SMn28 230M07 S250 CF9SMn28
Thread Turning
Technical Data

1 12L13 1.0718 9SMnPb28 - S250Pb CF9SMnPb28


1 - 1.0722 10SPb20 - 10PbF2 CF10SPb20
2 1140 1.0726 35S20 212M36 35MF4 -
2 1215 1.0736 9SMn36 240M07 S300 CF9SMn36
2 12L14 1.0737 9SMnPb36 - S300Pb CF9SMnPb36
2 9255 1.0904 55Si7 250A53 55S7 55Si8
2 9262 1.0961 60SiCr7 - 60SC7 60SiCr8
1 1015 1.1141 Ck15 080M15 XC1 2 C16
2 1039 1.1157 40Mn4 150M36 35M5 -
2 1025 1.1158 Ck25 - - -
2 1335 1.1167 36Mn5 - 40M5 -
2 1330 1.1170 28Mn6 150M28 20M5 C28Mn
2 1035 1.1183 Cf35 060A35 XC38TS C36
2 1045 1.1191 Ck45 080M46 XC42 C45
2 1055 1.1203 Ck55 070M55 XC55 C50
3 1050 1.1213 Cf53 060A52 XC48TS C53
3 1060 1.1221 Ck60 080A62 XC60 C60
8 1095 1.1274 Ck101 060A96 - -
9 - 1.3401 X120Mn12 Z120M12 Z120M12 XG120Mn12
8 52100 1.3505 100Cr6 534A99 100C6 100Cr6
8 ASTM A20Gr.A 1.5415 15Mo3 1501-240 15D3 16Mo3KW
8 4520 1.5423 16Mo5 1503-245-420 - 16Mo5
4 ASTMA350LF5 1.5622 14Ni6 - 16N6 14Ni6
8 ASTM A353 1.5662 X8Ni9 1501-509; 510 - X10Ni9
8 2515 1.5680 12Ni19 - Z18N5 -
5 3135 1.5710 36NiCr6 640A35 35NC6 -
5 3415 1.5732 14NiCr10 - 14NC11 16NiCr11
5 3415; 3310 1.5752 14NiCr14 655M13; 655M12 12NC15 -
5 9840 1.6511 36CrNiMo4 816M40 40NCD3 38NiCrMo4(KB)
5 8620 1.6523 21NiCrMo2 805M20 20NCD2 20NiCrMo2
5 8740 1.6546 40NiCrMo22 311-Type7 - 40NiCrMo2(KB)
5 4340 1.6582 34CrNiMo6 817M40 35NCD6 35NiCrMo6(KB)

P
Steel
5
5
2
-
-
5015
1.6587
1.6657
1.7015
17CrNiMo6
14NiCrMo134
15Cr3
820A16
832M13
523M15
18NCD6
-
12C3
-
15NiCrMo13
-
5 5132 1.7033 34Cr4 530A32 32C4 34Cr4(KB)
5 5140 1.7035 41Cr4 530M40 42C4 41Cr4
5 5140 1.7045 42Cr4 - - -
5 5115 1.7131 16MnCr5 (527M20) 16MC5 16MnCr5
5 5155 1.7176 55Cr3 527A60 55C3 -
5 4130 1.7218 25CrMo4 1717CDS110 25CD4 25CrMo4(KB)
5 4137; 4135 1.7220 34CrMo4 708A37 35CD4 35CrMo4
5 4140; 4142 1.7223 41CrMo4 708M40 42CD4TS 41CrMo4
5 4140 1.7225 42CrMo4 708M40 42CD4 42CrMo4
5 - 1.7262 15CrMo5 - 12CD4 -
5 ASTM A182; F11; F12 1.7335 13CrMo4 4 1501-620Gr.27 15CD3.5; 15CD4.5 14CrMo4 5
5 - 1.7361 32CrMo12 722M24 30CD12 32CrMo12
5 ASTM A182; F22 1.7380 10CrMo9 10 1501-622; Gr.31; 45 12CD9; 10 12CrMo9, 10
5 - 1.7715 14MoV6 3 1503-660-440 - -
5 6150 1.8159 50CrV4 735A50 50CV4 50CrV4
8 - 1.8509 41CrAIMo7 905M39 40CAD6, 12 41CrAIMo7
8 - 1.8523 39CrMoV13 9 897M39 - 36CrMoV12
5 W.110 1.1545 C105W1 - Y1105 C98KU; C100KU
5 W.112 1.1663 C125W - Y2120 C120KU
8 L3 1.2067 100Cr6 BL3 Y100C6 -
10 D3 1.2080 X210Cr12 BD3 Z200Cr12 X210Cr13KU
10 - - - - - X250Cr12KU
10 - 1.2311 40CrMnMo7 - - 35CrMo8KU
10 - 1.2312 40CrMnMoS8-6 - - -
10 H11 1.2343 X38CrMoV5-1 BH11 Z38CDV5 X37CrMoV51 1KU
10 H13 1.2344 X40CrMoV5-1 BH13 Z40CDV5 X35CrMoV05KU
10 - - - - - X40CrMoV511KU
10 A2 1.2363 X100CrMoV5-1 BA2 Z1 00CDV5 X100CrMoV51KU
10 - 1.2367 X38CrMoV5-3 - Z38CDV5-3 -
10 D2 1.2379 X155CrVMo 12-1 BD2 Z160CDV12 X155CrVMo12 1 KU
10 - 1.2419 105WCr6 - 105WC13 10WCr6; 107WCr5KU
10 - 1.2436 X210CrW12 - - X215CrW121KU
10 S1 1.2542 45WCrV17 BS1 - 45WCrV8KU
10 H21 1.2581 X30WCrV9 3 BH21 Z30WCV9 X30WCrV9 3KU
10 - 1.2601 X165CrMoV12 - - X165CrMoW12KU
10 L6 1.2713 55NiCrMoV6 - 55NCDV7 -
10 - 1.2738 40CrMnNiMo8-6-4 - - -
10 W210 1.2833 100V1 BW2 Y1105V; 100V2 -
10 - 1.3243 S 6-5-2-5 - Z85WDKCV-06-05-05-04-02 HS 6-5-2-5
10 T4 1.3255 S 18-1-2-5 BT4 Z80WKCV-18-05-04-01 X78WCo1805KU
10 M2 1.3343 S 6-5-2 BM2 Z85WDCV-06-05-04-02 X82WMo0605KU
10 M7 1.3348 S 2-9-2 - Z100WCWV-09-04-02-02 HS 2-9-2
10 T1 1.3355 S 18-0-1 BT1 Z80WCV-18-04-01 X75W18KU

220
Sweden Japan Russia Spain Vardex
SS JIS GOST UNE No.
1311 STKM 12A;C - Fe360B 1
1412 SM400A;B;C St4ps;sp Fe430B FN 1
1550 SS490 St5ps;sp A490-2 2
- - - A690-2 2
1350 - - F.111 1
1450 - 20 1 C 22 ; F.112 1
1550 - 30 F. 113 2
1650 - 45 F.114 2
1655 - 55 F.115 2
- - 60(G) - 2
1912 SUM22 - F.2111-11SMn28 1

Thread Turning
Technical Data
1914 SUM22L - F.2112-11SMnPb28 1
- - - F.2122-10SPb20 1
1957 - - F.210.G 2
- - - F.2113-12SMn35 2
1926 - - F.2114-12SMnPb35 2
2085 - 55S2 F.1440-56Si7 2
- - - F.1442-60SiCr8 2
1370 S15C 15 F.1110-C15k ; F.1511-C16k 1
- - 40G - 2
- S25C 25 F.1120-C25k 2
2120 SMn438(H) 35G2 ; 35GL F.1203-36Mn6 ; F.8212-36Mn5 2
- SCM1 30G 28Mn6 2
1572 S35C 35 - 2
1672 S45C 45 F.1140-C45k ; F.1142-C48k 2
- S55C 55 F.1150-C55k 2
1674 S50C 50 - 3
1678 S58C 60 ;60G ;60GA - 3
1870 SUP4 - - 8
- SCMnH/1 110G13L F.8251-AM-X120Mn12 9
2258 SUJ2 SchCh15 F.1310-100Cr6 8
2912 - - F.2601-16Mo3 8
- - - F.2602-16Mo5 8
- - - F.2641-15Ni6 4
- - - F.2645-X8Ni09 8
- - - - 8
- SNC236 - - 5
- SNC415(H) - F.1540-15NiCr11 5
- SNC81 5(H) - - 5
- - 40ChN2MA ; 40ChGNM F.1280-35NiCrMo4 5
2506 SNCM220(H) 20ChGNM F.1552-20NiCrMo2 ; F.1534-20NiMo31 5
- SNCM240 38ChGNM F.1204-40NiCrMo2 ; F.1205-40NiCrMo2DF 5
2541 - 38Ch2N2MA F.1272-40NiCrMo7 ;34CrNiMo6 5

P
- - - F.1560-14NiCrMo13 5
- - - F.1560-14NiCrMo13 ;F.1569-14NiCrMo131 5
- SCr415(H) 15Ch - 2
- SCr430(H) 35Ch F.8221-35Cr4 5
- SCr440(H) 40Ch F.1211-41Cr4DF ; F.1202-42Cr4 5
2245 SCr440 40Ch F.1202-42Cr4 5
2511 - 18ChG F.1516-16MnCr5 ; F.1517-16MnCr5 5
- SUP9(A) 50ChGA F.1431-55Cr3 5
2225 SCM420 20ChM ; 30ChM F.8372-AM26CrMo4;F.8330-AM25CrMo4;F.1256-30CrMo4-1 5
2234 SCM432; SCCRM3 AS38ChGM;35ChM;35ChML F.8331-AM34CrMo4;F.823134CrMo4;F.1250-35CrMo4;F.1254-35CrMo4DF 5
2244 SCM440 40ChFA F.8332-AM42CrMo4;F.8232-42CrMo4;F.1252-40CrMo4 5
2244 SCM440(H) - F.8332-AM42CrMo4;F.8232-42CrMo4;F.1252-40CrMo4 5
2216 SCM415(H) - F.1551-12CrMo4 5
- - 12ChM ; 15ChM F.2631-14CrMo45 5
2240 - - F.124.A 5
2218 - 12Ch8 TU.H 5
- - - F.2621-13MoCrV6 5
2230 SUP10 50ChGFA ; 50CHFA F.1430-51CrV4 5
2940 - 38ChMJuA F.1740-41CrAlMo7 8
- - - - 8
1880 - U10A-1;2 F.516 5
- SK2 U13 F.5123 ; C120 5
- - Ch F.5230 ; 100Cr6 8
- SKD1 Ch12 F.5212 ; X210 Cr12 10
- - - - 10
- - - - 10
- - - - 10
- SKD6 4ChMFS F.5317 ; X37 CrMoV5 10
2242 SKD61 4ChMF1S F.5318 ; X40CrMoC5 10
- - - - 10
2260 SKD12 - F.5227 ; X100CrMoV5 10
- - - - 10
2310 SKD11 - F.520A 10
2140 SKS31;SKS2,SKS3 ChWG F.5233 ; 105WCr5 10
2312 SKD2 - F.5213 ; X210CrW12 10
2710 - 5ChW2SF F.5241 ; 45WCrSi8 10
- SKD5 3Ch2W8F F.5323 ; X30WCrV9 10
2310 - - F.5211 ; X160CrMoV12 10
- SKT4 5ChNM F.520S 10
- - - - 10
- SKS43 - - 10
2723 SKH55 2723 R6M5K5 10
- SKH3 - F.5530 ; 18-1-1-5 10
2722 SKH9 (R6AM5); R6M5 F.5603 ; 6-5-2 10
2782 - - F.5607 ; 18-0-1 10
- SKH2 R18 F.5520 ; 18-0-1 10

221
Material Comparison Table (con't)
Material Vargus USA Germany Germany Great Britain France Italy
Group No. AISI/SAE W.-Nr. DIN BS AFNOR UNI
12 403 1.4000 X6Cr13 403S17 Z6C13 X6Cr13
12 - 1.4001 X7Cr14 - - -
12 410 1.4006 X10Cr13 410S21 Z10C14 X12Cr13
12 430 1.4016 X6Cr17 430S15 Z8C17 X8Cr17
12 - 1.4027 G-X20Cr14 420C29 Z20C13M -
12 - 1.4034 X46Cr13 420S45 Z40CM;Z38C13M X40Cr14
12 431 1.4057 X20CrNi172 431S29 Z15CNi6.02 X16CrNi16
12 430 1.4104 X12CrMoS17 - Z10CF17 X10CrS17
12 434 1.4113 X6CrMo171 434S17 Z8CD17.01 X8CrMo17
12 - 1.4313 X5CrNi134 425C11 Z4CND13.4M -
12 - 1.4408 G-X6CrNiMo18 10 316C16 - -
Thread Turning
Technical Data

12 HW3 1.4718 X45CrSi93 401S45 Z45CS 9 X45CrSi8


12 405 1.4724 X10CrAI13 403S17 Z10C13 X101CrA112
11 - 1.4742 X10CrAI18 430S15 Z12CAS18 X8Cr17
12 HNV6 1.4747 X80CrNiSi20 443S65 Z80CSN20.02 X80CrSiNi20
11 446 1.4762 X10CrAI24 - Z10CAS24 X16Cr26
13 304 1.4301 X5CrNi18 10 304S15 Z6CN18.09 X5CrNi1810

M
13 303 1.4305 X10CrNiS18 9 303S21 Z10CNF 18.09 X10CrNiS 18.09
13 304L 1.4306 X2CrNi19 11 304S12;304C12 Z2CN18.10;Z3CN 19.10 X2CrNi18.11
13 CF8 1.4308 G-X6CrNi18 9 304C15 Z6CN18.10M -
Stainless 13 301 1.4310 X12CrNi177 301S21 Z12CN 17.07 X1 2CrNi1 707
Steel 13 304LN 1.4311 X2CrNiN18 10 304S62 Z2CN18.10 -
13 316 1.4401 X5CrNiMo17122 316S16 Z6CND17.11 X5CrNiMo17 12
13 316LN 1.4429 X2CrNiMoN17133 - Z2CND17.13 -
13 316L 1.4435 X2CrNiMo18143 316S12 Z2CND17.13 X2CrNiMo17 13
13 317L 1.4438 X2CrNiMo17133 317S12 Z2CND19.15 X2CrNiMo18 16
13 329 1.4460 X8CrNiMo275 - - -
12 321 1.4541 X6CrNiTi18 10 2337 Z6CNT18.10 X6CrNiTi18 11
12 347 1.4550 X6CrNiNb18 10 347S17 Z6CNNb18.10 X6CrNiNb18 11
12 316Ti 1.4571 X6CrNiMoTi17122 320S17 Z6NDT1 7.12 X6CrNiMoTi17 12
12 - 1.4581 G-X5CrNiMoNb18 10 318C17 Z4CNDNb18 12M XG8CrNiMo18 11
12 318 1.4583 X10CrNiMoNb18 12 - Z6CNDNb17 13B X6CrNiMoNb17 13
13 309 1.4828 X15CrNiSi20 12 309S24 Z15CNS20.12 -
13 310S 1.4845 X12CrNi25 21 310S24 Z12CN25 20 X6CrNi25 20
13 330 1.4864 X12NiCr36 16 - Z12NCS35.16 -
13 - 1.4865 G-X40NiCrSi38 18 330C11 - XG50NiCr39 19
13 EV8 1.4871 X53CrMnNiN2 19 349S54;321S12 Z52CMN21.09 X53CrMnNiN219
13 321 1.4878 X12CrNiTi18 9 321S320 Z6CNT18.12B X6CrNiTi1811
30 No 20 B 0.6010 GG10 - Ft 10 D -
30 No 25 B 0.6015 GG15 Grade 150 Ft 15 D -
30 No 30 B 0.6020 GG20 Grade 220 Ft 20 D -
29 No 35 B; No 40 B 0.6025 GG25 Grade 260 Ft 25 D -
29 No 45 B 0.6030 GG30 Grade 300 R 30 D -
29 No 50 B 0.6035 GG35 Grade 350 Ft 35 D -
29 No 55 B 0.6040 GG40 Grade 400 Ft 40 D -
29 ASTM - DIN4694 3468: 1974 - -
29 A436-72 - GGL- A32-301
29 Type 2 - NiCr20 2 L-NiCr 20 2 L-NC 20 2 -

K
30 60-40-18 0.7040 GGG 40 SNG 420/12 FCS 400-12 GS 370-17
30 - 0.7043 GGG 40.3 SNG 370/17 FGS 370-17 -
30 - 0.7033 GGG 35.3 - - -
Cast Iron 31 80-55-06 0.7050 GGG 50 SNG 500/7 FGS 500-7 GS 500
31 - 0.7060 GGG 60 SNG 600/3 FGS 600-3 -
31 100-70-03 0.7070 GGG70 SNG 700/2 FGS 700-2 GS 700-2
31 - - DIN 1694 - L-NM 13 7 -
31 Type 2 - GGG NiMn 13 7 L-NiMn 13 7 L-NC 20 2 -
31 - - GGG NiCr 20 2 L-NC 20 2 - -
28 32510 0.8135 GTS-35 B 340/12 MN 35-10 -
29 40010 0.8145 GTS-45 P 440/7 - -
29 50005 0.8155 GTS-55 P 510/4 MP 50-5 -
29 70003 0.8165 GTS-65 P 570/3 MP 60-3 -
29 80002 0.8170 GTS-70 P690/2 MP 70-2 -

N
36 - - G-AlSi12 LM20 - -
36 - - GD-AlSi12 - - -
36 - - GD-AlSi8Cu3 LM24 - -
Non-Ferrous 36 - - G-AlSi10Mg LM9 - -
Metals 36 - - G-AlSi12 LM6 - -
19 330 1.4864 X12NiCrSi - Z12NCS35.16 -
19 - 1.4865 G-X40NiCrSi 330C11 - XG50NiCr
19 5390 A 2.4603 - - NC22FeD -
19 - 2.4630 NiCr20Ti HR5, 203-4 NC20T -
19 5666 2.4856 NiCr22Mo9N - NC22FeDNB -
19 5537 C LW2.496 CoCr20W15 - KC20WN -

S
19 4676 2.4375 NiCu30Al 3072-76 - -
19 - 2.4631 NiCr20TiAk Hr40,601 NC20TA -
19 AMS 5399 2.4973 NiCr19Co11 - NC19KDT -
Heat 21 5391 LW2.467 S-NiCr13A16 3146-3 NC12AD -
Resistant 21 5660 LW2.466 NiCr19Fe19 HR8 NC19FeNb -
Material 21 5383 LW2.466 NiCr19Fe19 - NC20K14 -
21 - - CoCr22W14 - KC22WN -
21 - LW2.467 NiCo15Cr10 - - -
23 - - TiAl14Mo4Sn4Si0.5 - - -
23 - - TiAl5Sn2.5 TA14/17 T-A5E -
23 - - TiAl6V4 TA10-13/TA2 T-A6V -
23 - - TiAl6V4ELI TA11 - -

222
Sweden Japan Russia Spain Vardex
SS JIS GOST UNE No.
2301 SUS403 08Ch13 F.3110-X6Cr13 ; F.8401-AM-X12Cr13 12
- - 08Ch13 F.3110-X6Cr13 ; F.8401-AM-X12Cr13 12
2302 SUS410 12Ch13 ; 15Ch13L F.3401-X10Cr13 12
2320 SUS430 12Ch17 F.3113-X6Cr17 12
- SCS2 20Ch13L - 12
2304 SUS420J2 40Ch13 F.3405-X45Cr13 12
2321 SUS431 20Ch17N2 F.3427-X19CrNi172 12
2383 SUS430F - F.3117-X10CrS17 ; F.3413-X14CrMoS17 12
2325 SUS434 - F.3116-X6CrMo171 12
- SCS5 - - 12
- SCS14 07Ch18N10G2S2M2L F.8414-AM-X7CrNiMo2010 12

Thread Turning
Technical Data
- SUH1 40Ch9S2 F.3220-X4SCrSi09-03 12
- SUS405 10Ch13SJu F.3152-X10CrAl13 12
- SUH21 15Ch18SJu F.3153-X10CrAl18 11
- SUH4 - F.3222-X80CrSiNi20-02 12
2322 SUH446 - F.3154-X10CrAl24 11
2332 SUS304 08Ch18N10 F.3551-X5CrNi1811;F.3541-X5CrNi1810 ; F.3504-X6CrNi1910 13
2346 SUS303 - F.3508-X10CrNiS18-09 13
2352
2333
2331
SCS19; SUS304L
SCS13
SUS301
03Ch18N11
07Ch18N9L
-
F.3503-X2CrNi1810
-
F.3517-X12CrNi177
13
13
13
M
2371 SUS304LN - F.3541-X2CrNiN1810 13
2347 SUS316 - F.3534-X5CrNiMo17122 13
2375 SUS316LN - F.3543-X2CrNiMoN17133 13
2353 SCS16 03Ch17N14M3 F.3533-X2CrNiMo17132 13
2367 SUS317L - F.3539-X2CrNiMo18164 13
2324 SUS329L; - F.3309-X8CrNiMo27-05; F.3552-X8CrNiMo266 13
06Ch18N10T; 08Ch18N10T;
58B SUS321
09Ch18N10T; 12Ch18N10T
F.3523-X6CrNiTi1810 12
2338 SUS347 08Ch18N12B F.3524-X6CrNiNb1810 12
2350 - 10Ch17N13M2T F.3535-X6CrNiMoTi17122 12
- SCS22 - - 12
- - - - 12
- SUH309 20Ch20N14S2 F.3312-X15CrNiSi20-12 13
2361 SUH310 20Ch23N18 - 13
- SUH330 - F.3313-X12CrNiSi36-16 13
- SCH15 - - 13
- SUH35,SUH36;SU321 55Ch20G9AN4 F.3217-X53CrMnNiN21-09 13
- - - - 13
01 10 - CЧ10 FG10 30
01 15 - CЧ15 FG15 30
01 20 - CЧ20 FG20 30
01 25 - CЧ25 FG25 29
01 30 - CЧ30 FG30 29
01 35 - CЧ35 FG35 29
01 40 - CЧ40 - 29
MB - - - 29
ISO-215 - - 29
523 - - - 29

K
07 17-02 - VC42-12 - 30
07 17-12 - VC42-12 - 30
07 17-15 - - - 30
07 27-02 - VC50-2 - 31
07 32-03 - VC60-2 - 31
07 37-01 - VC70-2 - 31
07 72 - - - 31
07 76 - - - 31
- - - - 31
08 15 - - - 28
08 52 - - - 29
08 54 - - - 29
08 58 - - - 29
08 62 - - - 29
4260 - - - 36

N
4247 - - - 36
4250 - - - 36
4253 - - - 36
4261 - - - 36
- SUH 330 - F.3313-X12CrNiSi36-16 19
- SCH 15 - - 19
- - - - 19
- - - - 19
- - - - 19
- - - - 19
- - - - 19
- - - - 19
-
-
-
-
-
-
-
-
-
-
-
-
19
21
21
S
- - - - 21
- - - - 21
- - - - 21
- - - - 23
- - - - 23
- - - - 23
- - - - 23

223
Troubleshooting

Problem Possible Cause Solution

Cutting speed too high --------------------------- ➤ Reduce cutting speed / use coated insert
Increased Depth of cut too low/ too many passes ------- ➤ Increase the depth of cut per pass
flank wear Unsuitable carbide grade ------------------------- ➤ Use a coated carbide grade
Insufficient cooling --------------------------------- ➤ Increase coolant flow rate
Thread Turning
Technical Data

Uneven \x{2063} helix angle --------------------------------- ➤ Choose the correct anvil


cutting edge
wear Wrong infeed method ----------------------------- ➤ Use the alternating flank infeed method

Depth of cut too large ----------------------------- ➤ Decrease depth of cut/ increase number of passes
Extreme Insufficient cooling --------------------------------- ➤ Increase coolant flow rate
plastic Cutting speed too high --------------------------- ➤ Reduce cutting speed
deformation Unsuitable carbide grade ------------------------- ➤ Use a tougher carbide
Nose radius too small ------------------------------ ➤ Use an insert with a larger radius, if possible

Depth of cut too large ----------------------------- ➤ Decrease depth of cut/ increase number of passes
Cutting Extreme plastic deformation --------------------- ➤ Use a tougher carbide
edge Insufficient cooling --------------------------------- ➤ Increase flow rate and/ or correct flow direction
breakage Unsuitable carbide grade ------------------------- ➤ Use a tougher carbide
Instability ---------------------------------------------- ➤ Check stability of the system

Built-up Incorrect cutting speed --------------------------- ➤ Change the cutting speed


edge Unsuitable carbide grade ------------------------- ➤ Use a coated carbide

Thread The tool is not at the workpiece axis height - ➤ Change tool height
profile Insert is not machining the thread crest ------ ➤ Measure the workpiece diameter
is too
shallow Worn insert ------------------------------------------- ➤ Change the cutting edge sooner

Cutting speed too low ----------------------------➤ Increase cutting speed


Poor
surface Wrong anvil -----------------------------------------➤ Choose correct anvil
quality Use the alternate flank or radial infeed method
Flank infeed method is not appropriate ---------➤

224
Redefining the
Multipurpose Premium Grade
Threading
Multipurpose Thread Turning Grade for Stronger
Benchmark
Wear Resistance and Improved Productivity

Thread Turning
Technical Data

AlTiN Alloyed PVD Coating

High Oxidation Temperature

Submicron Substrate

See page 206 for more information.

225
THREAD
MILLING
MiTM ............................................................................... 233
TM Standard ................................................................. 255
TMSD ............................................................................... 297
TM Solid ......................................................................... 333
Technical Data .............................................................. 377
Thread Milling Systems
Multi-Flute Indexable Thread Mill Inserts

MiTM19 (A) For Small Bores MiTM24 (M) For Medium Bores

Standard Conical Standard Conical

MiTM25 (S) For Standard Applications

Standard Conical Shell Mill Shell Mill Conical

MiTM40 (L) For Long Threads

Standard Shell Mill Shell Mill Conical

MiTM41 (B) For Large Pitches

Standard Shell Mill

Standard
Standard / TMF

Mini TMMC Standard TMC Coarse 124/... TMLC

TM2C TMOC TM Shell Mill

Coarse Pitch

Coarse 124/... Coarse 124/...


(Standard TMC Style) (Mini TMMC Style)

Conical TMSC - Single Point TMVC - Single Point


Vertical

TMNC TMSC TMVC

228
Thread Milling Systems
Thread Milling for Deep Holes

U Style For Large Pitches

Weldon Shank Carbide Cylindrical Steel Cylindrical


Shank Shank Shell Mill

L Style (Mini L) For Small Bores and Short L2 Vertical Style (7V, 9V, 11V)

Weldon Shank Carbide Cylindrical Weldon Shank Carbide Cylindrical


Shank Shank

L Style (3/8” L) For Large Trapezoid Profiles and ABUT A Style For Shorter L2

Weldon Shank Carbide Cylindrical Shell Mill Steel Cylindrical


Shank Shank

Solid Carbide Thread Milling Tools

Helical Flutes with Coolant

Helicool (HC) Helicool (HCN) Helicool-R (HCR) Helicool-C (HCC) HTC (Thriller)

Helical Flutes Miniature Tools

Helical (H) Taper MilliPro MilliPro HD MilliPro Dental TMDR

Straight Flutes Long Tools

Straight Taper Deep Threading Full Profile Deep Threading Partial Profile

229
Thread Milling Methods
(for RH Tools only)

External Internal

Right Hand Right Hand


Thread - Thread -
Conventional Conventional
Milling Milling

Left Hand Left Hand


Thread - Thread -
Conventional Conventional
Milling Milling

Right Hand Right Hand


Thread - Thread -
Climb Climb
Milling Milling

Left Hand Left Hand


Thread - Thread -
Climb Climb
Milling Milling

230
The Thread Milling Advantages

■ Enables machining of large work pieces which cannot be easily mounted on a lathe

■ Easily machine non-rotatable and asymmetrical parts

■ Complete operation in one clamping

■ Threading of large diameters requires less power than threading using taps

■ No upper limits to bore diameter

■ Chips are short

■ Blind holes without a thread relief groove can be machined

■ Thread relief grooves are unnecessary

■ One holder can be used for both internal and external threads

■ One tool can be used for both right hand and left hand thread

■ Inventory can be reduced to a minimum as small range of tooling covers a wide range of thread diameters

■ Interchangeable inserts

■ Suitable for machining of hard materials

■ Threads have a high surface finish

■ Allows for correction of tool diameter and length

■ Interrupted cuts are easily machined

■ One tool for a wide range of materials

■ A better thread quality in soft materials where taps normally tear the material

■ Short machining time due to high cutting speed and rapid feed rates

■ Small cutting forces allow machining of parts with thin walls

231
Super Fast Thread Milling System
Inserts | Toolholders
Vardex Ordering Code System

■ MiTM Inserts
R 25 I 1.00 ISO TM VBX
1 2 3 4 5 6 7
1 - Product Line 2 - Insert Style 3 - Type of Insert 4 - Pitch 5 - Standard 6 - System 7 - Carbide Grade
R - MiTM line 19, 24, 25, 40, 41 I - Internal 0.5-6.0 mm ISO - ISO Metric TM VBX
E - External 32-4 TPI UN -American UN VTX
EI - External+Internal W - BSW, BSP
NC - Plug NPT - NPT
NPTF - NPTF
BSPT - BSPT
MiTM

■ MiTM Holders
R TM C 25 17 - 26 S 2
1 2 3 4 5 6 7 8

1 - Product Line 2 - Holder Type 3 - Cooling 4 - Shank Dia. [mm] 5 - Cutting Dia. [mm]
R - MiTM line TM - Standard Holder C- Coolant Channel 12, 20, 25, 32 10 - 36
BR - MiTM with Anti-vibration System TMN - Conical Holder

6 - Tool Overhang [mm] 7 - Insert Style 8 - No. of Flutes


19 - 80 A - 19 1-5
M - 24
S - 25
L - 40
B - 41

■ MiTM Shell Mill


R TM C - D36 - 16 - 25S 5
1 2 3 4 5 6 7

1 - Product Line 2 - Holder Type 3 - Cooling 4 - Cutting Dia. [mm] 5 - Drive Hole Dia. [mm]
R - MiTM line TM - Standard Holder C- Coolant Channel 36 - 58 16, 22, 27

M
TMN - Conical Holder

6 - Insert Style 7 - No. of Flutes


25S 5-8
40L
41B

234
The VARDEX Multi-flute Indexable Thread Milling (MiTM) system
for fast machining, reduces cycle times when machining threads
with long inserts. Nickel coating for all MiTM toolholders provides
better anti-rust protection.
Standard Conical

MiTM 19 (A)
For Small
Bores
No. of Flutes (Z) 1 No. of Flutes (Z) 1
Cutting Dia. (D2) 10.0-11.75 Cutting Dia. (D2) 10.2
Tool Overhang (L1) 20.0-25.2 Tool Overhang (L1) 19.0

MiTM
Standard Conical

MiTM 24 (M)
For Medium
Bores
No. of Flutes (Z) 1-2 No. of Flutes (Z) 1
Cutting Dia. (D2) 13.6-16 Cutting Dia. (D2) 13.9
Tool Overhang (L1) 26-36 Tool Overhang (L1) 26

Shell Mill
Standard Conical Shell Mill Conical
MiTM 25 (S)
For Standard
Applications

No. of Flutes (Z) 2-5 No. of Flutes (Z) 2-4 No. of Flutes (Z) 5-8 No. of Flutes (Z) 5
Cutting Dia. (D2) 17-30 Cutting Dia. (D2) 17-28 Cutting Dia. (D2) 36-52 Cutting Dia. (D2) 36
Tool Overhang (L1) 26-80 Tool Overhang (L1) 26-43 Tool Overhang (L1) max.200 Tool Overhang (L1) max.200

Shell Mill
Standard Shell Mill
Conical
MiTM 40 (L)
For Long Threads

No. of Flutes (Z) 3-4 No. of Flutes (Z) 6-8 No. of Flutes (Z) 6
Cutting Dia. (D2) 22-30 Cutting Dia. (D2) 44-52 Cutting Dia. (D2) 45
Tool Overhang (L1) 43-80 Tool Overhang (L1) max.200 Tool Overhang (L1) max.200

Standard Shell Mill

MiTM 41 (B)
For Large Pitches

No. of Flutes (Z) 1-5 No. of Flutes (Z) 5-6


Cutting Dia. (D2) 24.5-36 Cutting Dia. (D2) 48-58
Tool Overhang (L1) 43-65 Tool Overhang (L1) max.200

235
ISO Metric

External / Internal Le Le
Le

1/4P Internal
60° L L L
MiTM 19 MiTM 24 MiTM 25
R262 (DIN 13) Le
Le
lass: 6g/6H 1/8P External
Defined by: R262 (DIN 13)
Tolerance class: 6g/6H L
L
MiTM 40 MiTM 41

Standard MiTM
Insert Style Pitch Ordering Code Cutting Edge Teeth Toolholder
MiTM

L mm External Internal Le Zt
0.5 R19I0.50ISOTM... 1 20.0 40
0.75 R19I0.75ISOTM... 1 20.0 27
1.0 R19I1.00ISOTM... 1 20.0 20
19 1.25 R19I1.25ISOTM... 1 20.0 16 RTMC....A
1.5 R19I1.50ISOTM... 1 19.5 13
1.75 R19I1.75ISOTM... 1 19.25 11
2.0 R19I2.0ISOTM... 1 20.0 10
0.5 R24I0.50ISOTM... 1 24.5 49
0.75 R24I0.75ISOTM... 1 24.75 33
1.0 R24I1.00ISOTM... 1 24.0 24
1.25 R24I1.25ISOTM... 1 25.0 20
24 RTMC....M
1.5 R24I1.50ISOTM... 1 24.0 16
1.75 R24I1.75ISOTM... 1 24.5 14
2.0 R24I2.00ISOTM... 1 24.0 12
2.5 R24I2.50ISOTM... 1 25.0 10
1.0 R25E1.00ISOTM... R25I1.00ISOTM... 2 24.0 24
1.25 R25E1.25ISOTM... R25I1.25ISOTM... 2 23.75 19
1.5 R25E1.50ISOTM... R25I1.50ISOTM... 2 24.0 16
25 (B)RTMC....S
2.0 R25E2.00ISOTM... R25I2.00ISOTM... 2 24.0 12
2.5 R25E2.50ISOTM... R25I2.50ISOTM... 2 25.0 10
3.0 *R25E3.00ISOTM... *R25I3.00ISOTM... 2 24.0 8
1.0 R40I1.00ISOTM... 2 39.0 39
1.5 R40I1.50ISOTM... 2 39.0 26
40 2.0 R40I2.00ISOTM... 2 38.0 19 (B)RTMC....L
2.5 R40I2.50ISOTM... 2 37.5 15
3.0 R40I3.00ISOTM... 2 39.0 13
3.0 R41E3.00ISOTM... R41I3.00ISOTM... 2 39.0 13
3.5 R41E3.50ISOTM... R41I3.50ISOTM... 2 38.5 11
4.0 R41E4.00ISOTM... R41I4.00ISOTM... 2 40.0 10
41 4.5 R41E4.50ISOTM... R41I4.50ISOTM... 2 40.5 9 RTMC....B
5.0 R41E5.00ISOTM... R41I5.00ISOTM... 2 40.0 8
5.5 R41E5.50ISOTM... R41I5.50ISOTM... 2 38.5 7
6.0 R41E6.00ISOTM... R41I6.00ISOTM... 2 36.0 6
* 3.0 ISO inserts do not fit into toolholder RTMC2517....
For external insert 3.0 ISO use for CNC program (D2 + 0.5mm).

MiTM inserts 25, 40 and 41 are offered with 2 cutting edges. In case of chip flow difficulty,
inserts with a single cutting edge can be ordered by request. Example: R25I2.00ISOTM(S)...

236
American UN - UNC, UNF, UNEF, UNS

External / Internal

1/4P Internal Le Le
60° Le

by: ANSI B1.1:74 L L L


class: 2A/2B 1/8P External MiTM 19 MiTM 24 MiTM 25
Defined by: ANSI B1.1:74
Tolerance class: 2A/2B

Standard MiTM
Insert Style Pitch Ordering Code Cutting Edge Teeth Toolholder

MiTM
L TPI External Internal Le Zt
32 R19I32UNTM... 1 19.84 25
28 R19I28UNTM... 1 19.96 22
27 R19I27UNTM... 1 19.76 21
24 R19I24UNTM... 1 20.11 19
20 R19I20UNTM... 1 19.05 15
19 RTMC....A
18 R19I18UNTM... 1 19.76 14
16 R19I16UNTM... 1 19.05 12
14 R19I14UNTM... 1 19.96 11
13 R19I13UNTM... 1 19.54 10
12 R19I12UNTM... 1 19.05 9
32 R24I32UNTM... 1 24.61 31
28 R24I28UNTM... 1 24.49 27
24 R24I24UNTM... 1 24.34 23
20 R24I20UNTM... 1 24.13 19
24 18 R24I18UNTM... 1 23.99 17 RTMC....M
16 R24I16UNTM... 1 23.81 15
14 R24I14UNTM... 1 23.59 13
12 R24I12UNTM... 1 23.28 11
10 R24I10UNTM... 1 22.86 9
20 R25E20UNTM... R25I20UNTM... 2 24.13 19
18 R25E18UNTM... R25I18UNTM... 2 23.99 17
16 R25E16UNTM... R25I16UNTM... 2 23.81 15
14 R25E14UNTM... R25I14UNTM... 2 23.58 13
25 (B)RTMC....S
12 R25E12UNTM... R25I12UNTM... 2 23.28 11
10 R25E10UNTM... R25I10UNTM... 2 22.86 9
9 *R25E9UNTM... *R25I9UNTM... 2 22.58 8
8 *R25E8UNTM... *R25I8UNTM... 2 22.22 7
* 8 UN & 9 UN inserts do not fit into toolholder RTMC2517....
For external insert 8 UN use for CNC program (D2 + 0.5mm).

MiTM inserts 25, 40 and 41 are offered with 2 cutting edges. In case of chip flow difficulty,
inserts with a single cutting edge can be ordered by request. Example: R25I20UNTM(S)...

237
American UN - UNC, UNF, UNEF, UNS (con't)

External / Internal

1/4P Internal Le
Le
60°

ANSI B1.1:74 L L
ass: 2A/2B 1/8P External MiTM 40 MiTM 41
Defined by: ANSI B1.1:74
Tolerance class: 2A/2B

Standard MiTM
Insert Style Pitch Ordering Code Cutting Edge Teeth Toolholder
MiTM

L TPI External Internal Le Zt


20 R40I20UNTM... 2 39.37 31
18 R40I18UNTM... 2 39.51 28
16 R40I16UNTM... 2 39.69 25
14 R40I14UNTM... 2 39.91 22
40 (B)RTMC....L
12 R40I12UNTM... 2 38.10 18
10 R40I10UNTM... 2 38.10 15
9 R40I9UNTM... 2 39.51 14
8 R40I8UNTM... 2 38.10 12
8 R41E8UNTM... R41I8UNTM... 2 38.10 12
7 R41E7UNTM... R41I7UNTM... 2 39.91 11
6 R41E6UNTM... R41I6UNTM... 2 38.10 9
41 RTMC....B
5 R41E5UNTM... R41I5UNTM... 2 35.56 7
4.5 R41E4.5UNTM... R41I4.5UNTM... 2 39.51 7
4 R41E4UNTM... R41I4UNTM... 2 38.10 6

MiTM inserts 25, 40 and 41 are offered with 2 cutting edges. In case of chip flow difficulty,
inserts with a single cutting edge can be ordered by request. Example: R25I20UNTM(S)...

238
Whitworth for BSF, BSP (G)

External / Internal Le
Le Le

R 0.137P
Internal
55° L L L
MiTM 19 MiTM 24 MiTM 25
4:1956, DIN 259,
Le
8/1:1982 R 0.137P Le
dium Class A External

Defined by: B.S.84:1956, DIN 259,


DIN ISO228/1:1982 L L
Tolerance class: Medium Class A MiTM 40 MiTM 41

Standard MiTM
Insert Style Pitch Ordering Code Cutting Edge Teeth Toolholder

MiTM
L TPI External+ Internal Internal Le Zt
19 R19EI19WTM... 1 20.05 15
19 16 R19EI16WTM... 1 19.05 12 RTMC....A
14 R19EI14WTM... 1 19.96 11
19 R24EI19WTM... 1 24.06 18
24 14 R24EI14WTM... 1 23.59 13 RTMC....M
12 R24EI12WTM... 1 23.28 11
16 R25EI16WTM... 2 23.81 15
14 R25EI14WTM... 2 23.58 13
25 (B)RTMC....S
12 R25EI12WTM... 2 23.28 11
11 R25EI11WTM... 2 23.09 10
16 R40EI16WTM... 2 39.69 25
14 R40EI14WTM... 2 39.91 22
40 (B)RTMC....L
12 R40EI12WTM... 2 38.10 18
11 R40EI11WTM... 2 39.25 17
8 R41I8WTM... 2 38.10 12
41 7 R41I7WTM... 2 39.91 11 RTMC....B
6 R41I6WTM... 2 38.10 9

MiTM inserts 25, 40 and 41 are offered with 2 cutting edges. In case of chip flow difficulty,
inserts with a single cutting edge can be ordered by request. Example: R25EI16WTM(S)...

239
MiTM Inser ts - 25mm
MiTM Inser ts - 25mm
NPT
External** / Internal External** / Internal

External / Internal Le
Le Le

1˚47' 1˚47'
30° 30° Internal
Intern 1˚47'
L L L

MiTM 19 MiTM 24 MiTM 25


R25NC Plug Insert R25NC Plug Insert
Le
2.1:1968 Le 1˚47'
90° 1°47’
ndard NPT External
Extern
Defined by: USAS B2.1:1968 1˚47'
Tolerance class: Standard NPT L L
MiTM 40 MiTM 41

Standard MiTM
Insert Style Pitch Ordering Code Cutting Edge Teeth Toolholder
MiTM

L TPI External+ Internal Le Zt


19 18 R19EI18NPT-TM... 1 19.76 14 RTMNC....A
24 18 R24EI18NPT-TM... 1 23.99 17 RTMNC....M
14 R25EI14NPT-TM... 1 23.58 13
RTMNC....S
25 11.5 R25EI11.5NPT-TM... 1 24.30 11
8 R25EI8NPT-TM... 1 22.22 7 RTMNC-D36-16-25S5
11.5 R40EI11.5NPT-TM... 1 37.55 17
40 RTMNC-D45-22-40L6
8 R40EI8NPT-TM... 1 38.10 12
41 8 R41EI8NPT-TM... 1 38.10 12 RTMC....B

MiTM Inser ts - 25mm


MiTM Inser ts - 25mm
NPTF
External** / Internal External** / Internal

External / Internal Le
Le Le

Internal 1˚47' 1˚47'


30° 30° Intern
1˚47'
L L L

MiTM 19 MiTM 24 MiTM 25


R25NC Plug Insert R25NC Plug Insert
Le
2.1:1968 Le 1˚47'
90° 1°47’
ndard NPT External
Extern
1˚47'
Defined by: ANSI B1.20.3-1976
Tolerance class: Standard NPTF L L
MiTM 40 MiTM 41

Standard MiTM
Insert Style Pitch Ordering Code Cutting Edge Teeth Toolholder
L TPI External+ Internal Le Zt
19 18 R19EI18NPTFTM... 1 19.76 14 RTMNC....A
24 18 R24EI18NPTFTM... 1 23.99 17 RTMNC....M
14 R25EI14NPTFTM... 1 23.58 13
RTMNC....S
25 11.5 R25EI11.5NPTFTM... 1 24.30 11
8 R25EI8NPTFTM... 1 22.22 7 RTMNC-D36-16-25S5
11.5 R40EI11.5NPTFTM... 1 37.55 17
40 RTMNC-D45-22-40L6
8 R40EI8NPTFTM... 1 38.10 12
41 8 R41EI8NPTFTM... 1 38.10 12 RTMC....B

240
MiTM Inser ts - 25mm
BSPT
External** / Internal

External / Internal Le
Le

R0.137P Internal 1˚47'


MiTM Inser ts - 25mm
27.5° 27.5° 1˚47'
L L
External** / Internal MiTM 19 MiTM 24
R25NC Plug Insert

21:1985 Le Le
90 ° 1° 47' R0.137P
tandard BSPT External 1˚47'
1˚47'
Defined by: B.S. 21:1985
Tolerance class: Standard BSPT L L
MiTM 25 MiTM 40
R25NC Plug Insert

Standard MiTM
Insert Style Pitch Ordering Code Cutting Edge Teeth Toolholder

MiTM
L TPI External+ Internal Le Zt
19 19 R19EI19BSPT-TM... 1 20.05 15 RTMNC...A
24 19 R24EI19BSPT-TM... 1 24.06 18 RTMNC 2014-26M1
14 R25EI14BSPT-TM... 1 23.58 13
25 RTMNC....S
11 R25EI11BSPT-TM... 1 23.09 10
40 11 R40EI11BSPT-TM... 1 39.25 17 RTMNC-D45-22-40L6

Plug Insert
Insert Style Ordering Code Teeth Toolholder
L External+ Internal Zt
24 R24NC RTMC....M

25 R25NC (B)RTMC....S
RTMNC....S
No Teeth All Types
40 R40NC (B)RTMC....L
RTMNC....L
41 R41NC RTMC....B
Fill unused toolholder pockets with plug inserts (R..NC).
This assures balance and prevents instability and chips from packing into empty pockets.

241
Standard Toolholders (MiTM 19)

D2

L1
D1
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

RTMC - for Standard Threads Spare Parts


MiTM

Insert Style Ordering Code Dimensions mm No. of Flutes

L L1 D D1 D2 Z Location Torx+ Screwdriver


Screw x2

RTMC1210-20A1 68 20 12 7.5 10 1 KIP6


SLD3IP6 Use the included Vardex
19 (M3x0.5) Torx+ screwdriver only.
Recommended
RTMC1212-25A1 73.5 25.2 12 8.7 11.75 1 max. torque 1.2 NxM

Standard Thread Application by Toolholder


Toolholder Min. Thread Dia.

D2 ISO ISO
UNC UN/UNF/UNEF/UNS BSF BSP(G)
(mm) (coarse) (fine)

7
⁄16-32UN; 7 ⁄16-28UNEF; 7 ⁄16-27UNS; 1 ⁄2 -24UNS;
RTMC1210-20A1 10 M12x1.75 M11x0.5; M11x0.75; M11.5x1;
M12x1.25; M12x1.5
1
⁄2 -13 1
⁄2 -16 1
⁄4 -19
1
⁄2 -20UNF; 1 ⁄2 -18UNS; 1 ⁄2 -16UN; 1 ⁄2 -14UNS

M14x2.0; M12.5x0.5; M13x0.75; M13x1; 1


⁄2 -32UN; 9 ⁄16-28UNS; 9 ⁄16-27UNS; 9 ⁄16-24UNEF;
RTMC1212-25A1 11.75 M16x2.0 M13.5x1.25; M14x1.5; M14x1.75
9
⁄16-12 5
⁄8 -14 1
⁄4 -14
9
⁄16-20UN; 9 ⁄16-18UNF; 9 ⁄16-16UN; 9 ⁄16-14UNS;

2 Step Clamping System


Fasten 1
First

Fasten 2
Second

Side with screw location holes. Always mount all inserts with To mount insert correctly, push
screw location holes face up. the insert toward the pocket walls.

242
Conical Toolholders (MiTM 19)

D2

D
1°47'

L1
D1
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

RTMNC - for Conical Threads Spare Parts

MiTM
Insert Style Ordering Code Dimensions mm No. of Flutes

L L1 D D1 D2 Z Location Torx+ Screwdriver


Screw x2
KIP6
SLD3IP6 Use the included Vardex
19 RTMNC1210-19A1 66.5 19 12 8 10.6 1 (M3x0.5) Torx+ screwdriver only.
Recommended
max. torque 1.2 NxM

Conical Thread Application by Toolholder


Toolholder

D2
NPT NPTF BSPT
(mm)

RTMNC1210-19A1 10.6
1
⁄4 -18* 1
⁄4 -18* 1
⁄4 -19*
3
⁄8 -18 3
⁄8 -18 3
⁄8 -19

* Using MiTM 19 tools the maximum thread length is 10.5mm.

2 Step Clamping System


Fasten 1
First

Fasten 2
Second

To mount insert correctly, push


Side with screw location holes. Always mount all inserts with the insert toward the pocket
screw location holes face up. walls.

243
Standard Toolholders (MiTM 24)

D2

D1 D

L1 D1
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

RTMC - for Standard Threads Spare Parts


MiTM

Insert Style Ordering Code Dimensions mm No. of Flutes

L L1 D D1 D2 Z Location Torx+ Screwdriver


Screw x2
RTMC2013-26M1 82 26 20 10.7 13.6 1
KIP8
RTMC2015-30M1 85 30 20 11.9 15.1 1 SLD4IP8 Use the included Vardex
24 (M4x0.7) Torx+ screwdriver only.
RTMC2016-28M2 83 28 20 12.6 16 2 Recommended
max. torque 1.2 NxM
RTMC2016-36M1 91 36 20 12.6 16 1

Standard Thread Application by Toolholder


Toolholder Min. Thread Dia.

D2 ISO ISO
UNC UN/UNF/UNEF/UNS BSF BSP(G)
(mm) (coarse) (fine)

M14.5x0.5; M15x0.75; M15x1; 11


⁄16-12UN; 5 ⁄8 -14UNS; 5⁄8 -16UN; 5⁄8 -18UNF; 11
⁄16-14; 3
⁄8 -19;
RTMC2013-26M1 13.6 M16x2 -
M15x1.25; M16x1.5; M16x1.75 5
⁄8 -20UN; 5⁄8 -24UNEF; 5⁄8 -28UN; 5⁄8 -32UN 3
⁄4 -12 1
⁄2 -14
M16x0.5; M17x0.75; M17x1; 3
⁄4 -12UN; 3⁄4 -14UNS; 11⁄16-16UN; 11⁄16-20UN;
RTMC2015-30M1 15.1 M18x2.5 M17x1.25; M17x1.5; 3
⁄4 -10 3
⁄4 -12 1
⁄2 -14
11
⁄16-24UNEF; 11⁄16-28UN; 11⁄16-32UN
M18x1.75; M18x2
M17x0.5; M17x0.75; M18x1; 3
⁄4 -12UN; 3⁄4 -14UNS; 3⁄4 -16UN; 3⁄4 -18UNS;
RTMC2016-28M2 16 M20x2.5 M18x1.25; M18x1.5; 3
⁄4 -10 3
⁄4 -12 1
⁄2 -14
3
⁄4 -20UNEF; 11⁄16-24UNEF; 11⁄16-28UN; 11⁄16-32UN
M18x1.75; M19x2
M17x0.5; M17x0.75; M18x1; 3
⁄4 -12UN; 3⁄4 -14UNS; 3⁄4 -16UN; 3⁄4 -18UNS;
RTMC2016-36M1 16 M20x2.5 M18x1.25; M18x1.5; 3
⁄4 -10 3
⁄4 -12 1
⁄2 -14
3
⁄4 -20UNEF; 11⁄16-24UNEF; 11⁄16-28UN; 11⁄16-32UN
M18x1.75; M19x2

Always mount all inserts with To mount insert correctly, push


Side with identification identification marks face up. Side without identification the insert toward the pocket
marks. marks. walls.

244
Conical Toolholders (MiTM 24)

D2
D
1°47'

L1
L D1

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

RTMC - for Conical Threads Spare Parts

MiTM
Insert Style Ordering Code Dimensions mm No. of Flutes

L L1 D D1 D2 Z Location Torx+ Screwdriver


Screw x2
KIP8
SLD4IP8 Use the included Vardex
24 RTMNC2014-26M1 81 26 20 11.5 13.9 1 (M4x0.7) Torx+ screwdriver only.
Recommended
max. torque 1.2 NxM

Conical Thread Application by Toolholder


Toolholder Thread Dia.

D2
NPT NPTF BSPT
(mm)
RTMNC2014-26M1 13.9 3
⁄8 -18 3
⁄8 -18 3
⁄8 -19

On Conical inserts, the To mount insert correctly,


identification mark must face up. Side without identification
push the insert toward the
marks.
pocket walls.

245
Standard
StandardToolholders (MiTM
Toolholders (For25)
Inser ts 25mm)

D2

D1 D

L1
L D1

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

RTMC - for Standard Threads Spare Parts


MiTM

Insert Style Ordering Code Dimensions mm No. of Flutes

L L1 D D1 D2 Z Location Torx+ Screwdriver


Screw x2
RTMC2517-26S2 85 26 14 17 2
RTMC2517-36S2 95 36 14 17 2
RTMC2519-32S2 92 32 15 19 2
RTMC2519-44S2 104 44 15 19 2
RTMC2520-37S3 96 37 16.5 20.5 3 SLD4IP8 KIP8
25 25 (M4x0.7) Use the included Vardex
RTMC2520-44S3 103 44 16.5 20.5 3 Torx+ screwdriver only.
RTMC2522-43S3 102 43 18 22 3 Recommended
max. torque 1.2 NxM
RTMC2522-55S3 114 55 18 22 3
RTMC2530-55S5 115 55 26 30 5
BRTMC2530-80S4 140 80 26 30 4

Standard Thread Application by Toolholder


Toolholder Min.Thread Dia.

D2 ISO ISO
UNC UN/UNF/UNEF/UNS BSF BSP(G)
(mm) (coarse) (fine)
RTMC2517-26S2 M19x1; M19x1.5; ⁄8 -10UNS; 13⁄16-12UN; 7⁄8 -14UNF;
7 7
⁄8 -11; 7⁄8 -12;
17 M20x2.5 M20x2 - ⁄4 -16UNF; 3⁄4 -18UNS; 3⁄4 -20UNEF
3 7
⁄8 -14; 7⁄8 -16
1
⁄2 -14
RTMC2517-36S2
RTMC2519-32S2 M22x2.5 M21x1; M21x1.5; 7
⁄8 -9; ⁄8 -20UNEF; 7⁄8 -18UNS; 7⁄8 -16UN;
7 7
⁄ -16; 7⁄8 -14;
8
19 M24x3 M22x2 1-8 ⁄8 -14UNF; 7⁄8 -12UN; 7⁄8 -10UNS
7 15
⁄ -12; 15⁄16-11
5
⁄8 -14
RTMC2519-44S2 16

RTMC2520-37S3 M22x1; M23x1.5; 15


⁄16-9UN; 1-10UNS; 15⁄16-12UN; 1-11; 1-12;
20.5 M24x3 M23x2; M23.5x2.5 1-8 1-14UNS; 15⁄16-16UN; 7⁄8 -18UNS; 7⁄8 -20UNEF 1-14; 1-16
5
⁄8 -14
RTMC2520-44S3
RTMC2522-43S3 M24x1; M24x1.5; 111⁄16-8UN; 1-9UN; 1-10UNS; 1-12UNF; 1-11; 1-12;
22 M27x3 M25x2; M25x2.5 - 1-14UNS; 1-16UN; 1-18UN; 15 ⁄16-20UNEF 1-14; 1-16
3
⁄4 -14
RTMC2522-55S3
RTMC2530-55S5 M32x1; M32x1.5; 13⁄8 -8UN; 13⁄8 -9UN; 13⁄8 -10UN; 15⁄16-12UN; 13⁄8 -11; 13⁄8 -12;
30 - M33x2; M33x2.5; M34x3 - 13⁄8 -14UNS; 15⁄16-16UN; 15⁄16-18UNEF; 15⁄16-20UN 13⁄8 -14; 13⁄8 -16 1-11
BRTMC2530-80S4

Always mount all inserts with To mount insert


To mount correctly,
insert correctly,
Side with identification marks Side without identification Always mount
identification marksall
oninserts
the same push the push
insertthe
toward
insertthe
Side with identification marks Side without identification marks
marks. side. on the same side! toward
pocket walls.the pocket walls.

246
Conical
ConicalToolholders (MiTM
Toolholders (For25)
Inser ts 25mm)

D1

D2
D
1°47'

L1
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

RTMNC - for Conical Threads Spare Parts

MiTM
Insert Style Ordering Code Dimensions mm No. of Flutes

L L1 D D1 D2 Z Location Torx+ Screwdriver


Screw x2
RTMNC2517-26S2 85 26 25 14 17.2 2 KIP8
SLD4IP8 Use the included Vardex
25 RTMNC2522-43S3 102 43 25 18 22.2 3 Torx+ screwdriver only.
(M4x0.7) Recommended
RTMNC2528-43S4 103 43 25 25 28.4 4 max. torque 1.2 NxM

Conical Thread Application by Toolholder


Toolholder Thread Dia.

D2(mm) NPT NPTF BSPT

RTMNC2517-26S2 17.2
1
⁄2 -14; 3⁄4 -14; 1-11.5; 11⁄4 -11.5; 1
⁄2 -14; 3⁄4 -14; 1-11.5; 11⁄4 -11.5; 1
⁄2 -14; 3⁄4 -14
11⁄2 -11.5; 2-11.5 11⁄2 -11.5; 2-11.5

RTMNC2522-43S3 22.2
3
⁄4 -14; 1-11.5; 11⁄4 -11.5; 3
⁄4 -14; 1-11.5; 11⁄4 -11.5; 3
⁄4 -14; 1-11; 11⁄4 -11; 11⁄2 -11; 2-11;
11⁄2 -11.5; 2-11.5 11⁄2 -11.5; 2-11.5 21⁄2 -11; 3-11; 4-11; 5-11; 6-11

RTMNC2528-43S4 28.4 1-11.5; 11⁄4 -11.5; 1-11.5; 11⁄4 -11.5; 1-11; 11⁄4 -11; 11⁄2 -11; 2-11;
11⁄2 -11.5; 2-11.5 11⁄2 -11.5; 2-11.5 21⁄2 -11; 3-11; 4-11; 5-11; 6-11

On Conical inserts, the To mount insert correctly,


identification mark must Side without identification push the insert toward the
face up. marks. pocket walls.

247
Shell Mill (MiTM 25)

D1≥Da
Combi Shell Mill Adaptor is preferable

D2 d(H7) D1
Da

Adaptor not included


H

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Conical and Standard Shell Mills Spare Parts


Insert Ordering Code Dimensions mm No. of
MiTM

Style Flutes

D1 D2 d(H7) H Z Location Screw x2 Torx+ Screwdriver Holder Screw

RTMC-D36-16-25S5 32 36 16 33.5 5 KIP8 M8x1.25x35


Use the included
Standard RTMC-D44-22-25S6 40 44 22 38.0 6 SLD4IP8 Vardex Torx+ M10x1.50x35
25 (M4x0.7) screwdriver only.
RTMC-D52-27-25S8 48 52 27 40.0 8 M12x1.75x30
Recommended
Conical RTMNC-D36-16-25S5 32 35.9* 16 33.5 5 max. torque 1.2 NxM M8x1.25x35
* For inserts 8NPT and 8NPTF use for CNC program 36.4mm.

Standard Thread Applications by Toolholder


Toolholder Min. Thread Dia.

D2(mm) ISO (fine) UN/UNF/UNEF/UNS BSW BSP(G)

RTMC-D36-16-25S5 36 M38x1; M39x1.5; 19⁄16-12UN; 15⁄8 -14UNS; 19⁄16-16UN; 13⁄4 -16 11⁄4 -11
M39x2; M40x3 11⁄2 -18UNEF; 11⁄2 -20UN 13⁄4 -12

Standard RTMC-D44-22-25S6 44 M48x1; M48x1.5; 17⁄8 -12UN; 113⁄16-16UN; 113⁄16-20UN; 2-16 11⁄2 -11
M48x2; M48x3 115⁄16-8UN; 17⁄8 -10UNS; 17⁄8 -14UNS 2-12

RTMC-D52-27-25S8 52 M55x1; M55x1.5; 21⁄4 -8UN; 21⁄4 -10UN; 21⁄4 -12UN; 21⁄4 -16 2-11
M55x2; M56x3 21⁄4 -14UN; 21⁄4 -16UN; 21⁄4 -18UN; 21⁄4 -20UN 21⁄4 -12

Conical Thread Applications by Toolholder


Toolholder Thread Dia.

D2
NPT NPTF BSPT
(mm)

Conical RTMNC-D36-16-25S5 35.9* 11⁄4 -11.5; 11⁄2 -11.5; 2-11.5 11⁄4 -11.5; 11⁄2 -11.5; 2-11.5 11⁄2 -6x11
21⁄2 -8 (and up) 21⁄2 -8; 3-8
* For inserts 8NPT and 8NPTF use for CNC program 36.4mm.

To mount insert correctly,


Side with identification Side without Always mount all inserts push the insert toward the
marks. identification marks. on the same side! pocket walls.

248
Standard
StandardToolholders (MiTM
Toolholders (For40)
Inser ts 40mm)

D2

D1 D

L1 D1
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

RTMC - for Standard Threads Spare Parts


Insert No. of

MiTM
Style Ordering Code Dimensions mm Flutes

L L1 D D1 D2 Z Location Screw Clamping Screw x2 Torx+ Screwdriver

RTMC2522-43L3 102 43 25 18 22 3 KIP8


Use the included
RTMC2522-65L3 124 65 25 18 22 3 SLD4IP8A SCD4IP8 Vardex Torx+
40 (M4x0.7) (M4x0.7) screwdriver only.
RTMC3230-55L4 117 55 32 26 30 4
Recommended
BRTMC3230-80L3 142 80 32 26 30 3 max. torque 1.2 NxM

Standard Thread Application by Toolholder


Toolholder Min. Thread Dia.

D2 ISO ISO
UNC UN/UNF/UNEF/UNS BSF BSP(G)
(mm) (coarse) (fine)

RTMC2522-43L3 22 M27x3 M24x1; M24x1.5


M25x2; M25x2.5 - 111⁄16-8UN; 1-9UN; 1-10UNS; 1-12UNF;
1-14UNS; 1-16UN; 1-18UN; 15⁄16-20UNEF
1-11; 1-12;
1-14; 1-16;
3
⁄4 -14

RTMC2522-65L3 22 M27x3 M24x1; M24x1.5


M25x2; M25x2.5 - 111⁄16-8UN; 1-9UN; 1-10UNS; 1-12UNF
1-14UNS; 1-16UN; 1-18UN; 15⁄16-20UNEF
1-11; 1-12;
1-14; 1-16;
3
⁄4 -14

RTMC3230-55L4 30 - M32x1; M32x1.5 - 13⁄8 -8UN; 13⁄8 -9UN; 13⁄8 -10UN; 15⁄16-12UN; 13⁄8 -11; 13⁄8 -12; 1-11
M33x2; M33x2.5; M34x3 13⁄8 -14UNS; 15⁄16-16UN; 15⁄16-18UNEF; 15⁄16-20UN 13⁄8 -14; 13⁄8 -16

BRTMC3230-80L3 30 - M32x1; M32x1.5 - 13⁄8 -8UN; 13⁄8 -9UN; 13⁄8 -10UN; 15⁄16-12UN; 13⁄8 -11; 13⁄8 -12; 1-11
M33x2; M33x2.5; M34x3 13⁄8 -14UNS; 15⁄16-16UN; 15⁄16-18UNEF; 15⁄16-20UN 13⁄8 -14; 13⁄8 -16

2 Step Clamping System

Location 1
Screw

Clamping 2
Screw x2

Side with identification Side without identification Always mount all inserts on
marks. marks. the same side!

249
Shell Mill (MiTM 40)

D1≥Da
Combi Shell Mill Adaptor is preferable

D2 d(H7) D1
Da

Adaptor not included


H

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Conical and Standard Shell Mills Spare Parts


Insert Ordering Code Dimensions mm No. of 
Style Flutes
MiTM

D1 D2 d(H7) H Z Location Clamping Torx+ Holder


Screw Screw x2 Screwdriver Screw
RTMC-D44-22-40L6 40 44 22 48 6 KIP8 M10x1.5x40
Standard Use the included Vardex
40 RTMC-D52-27-40L8 48 52 27 50 8 SLD4IP8A SCD4IP8 Torx+ screwdriver only. M12x1.75x40
(M4x0.7) (M4x0.7) Recommended
Conical RTMNC-D45-22-40L6 40 45 22 48 6 max. torque 1.2 NxM M10x1.5x40

Standard Thread Application by Toolholder


Toolholder Min. Thread Dia.

D2
ISO (fine) UN/UNF/UNEF/UNS BSW BSP(G)
(mm)

M48x1; M48x1.5; 17⁄8 -12UN; 113⁄16-16UN; 113⁄16-20UN; 2-16


RTMC-D44-22-40L6 44 M48x2; M48x3 2-12 11⁄2 -11
115⁄16-8UN; 17⁄8 -10UNS; 17⁄8 -14UNS
Standard
M55x1; M55x1.5; 21⁄4 -8UN; 21⁄4 -10UN; 21⁄4 -12UN; 21⁄4 -16
RTMC-D52-27-40L8 52 M55x2; M56x3 21⁄4 -12 2-11
21⁄4 -14UN; 21⁄4 -16UN; 21⁄4 -18UN; 21⁄4 -20UN

Conical Thread Application by Toolholder


Toolholder Min. Thread Dia.

D2
NPT NPTF BSPT
(mm)
Conical RTMNC-D45-22-40L6 45 2-11.5; 21⁄2 -8 (and up) 2-11.5; 21⁄2 -8; 3-8 2-6x11

2 Step Clamping System

Location 1
Screw

Clamping 2
Screw x2

Side with Side without Always mount all inserts


identification marks. identification marks. on the same side!

250
Standard Toolholders (MiTM 41)

D2

D1 D

L1 D1
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

RTMC - for Standard Threads Spare Parts


Insert Ordering Code No. of
Style Flutes

MiTM
Dimensions mm
L L1 D D1 D2* Z Location Screw x2 Clamping Screw Torx+ Screwdriver
RTMC2521-45B1 105 45 25 16.0 21.2 1
RTMC2524-43B2 104 43 25 19.2 24.5 2 KIP8
Use the included
RTMC3230-43B3 106.5 43 32 24.2 30.0 3 SLD4IP8A SCD4IP8 Vardex Torx+
41 (M4x0.7) (M4x0.7) screwdriver only.
RTMC3230-65B3 128.5 65 32 24.2 30.0 3 Recommended
max. torque 1.2
RTMC3236-43B5 106 43 32 28.3 35.9 5 NxM
RTMC3236-65B4 128 65 32 28.3 35.9 4

Standard Thread Application by Toolholder


Toolholder Min. Thread Dia.

D2* ISO ISO


UNC UN/UNF/UNEF/UNS BSW/BSF NPT NPTF
(mm) (coarse) (fine)

M27x3; M30x3.5; 1-8, 11⁄ 8 -7; 11 ⁄ 4 -7; 11 ⁄16-8UN; 17 ⁄16-6UN 1-8BSW; 11 ⁄8 -7BSW
RTMC2521-45B1 21.2 M33x3.5; M36x4; M30x3; M42x4 13 ⁄8 -6; 11 ⁄2 -6 - -
M39x4

RTMC2524-43B2 24.5 M30x3.5; M36x4 M28x3; M45x4 11⁄8 -7; 13⁄8 -6 11⁄8 -8UN; 17⁄16-6UN 13⁄8 -8BSF; 11⁄4 -7BSW - -

13⁄8 -8BSF; 13⁄4 -7BSF;


RTMC3230-43B3 30.0 M36x4; M42x4.5 M34x3;
M45x4
M34x3.5; 13⁄8 -6 13 ⁄8 -8UN; 17⁄16-6UN - -
11⁄2 -6BSW

13⁄8 -8BSF; 13⁄4 -7BSF;


RTMC3230-65B3 30.0 M36x4; M42x4.5 M34x3;
M45x4
M34x3.5; 13⁄8 -6 13 ⁄8 -8UN; 17⁄16-6UN - -
11⁄2 -6BSW

RTMC3236-43B5 35.9 M42x4.5; M48x5; M40x3; M40x3.5; 13⁄4 -5; 2-4.5; 15⁄8 -8UN; 15⁄8 -6UN
15⁄8 -8BSF; 13⁄4 -7BSF;
21⁄2 -8 21⁄2 -8
M56x5.5; M64x6 M42x4; M70x6 21⁄2 -4 17⁄8 -6BSF

M42x4.5; M48x5; M40x3; M40x3.5; 13⁄4 -5; 2-4.5; 21⁄2 -4 15⁄8 -8UN; 15⁄8 -6UN 15⁄8 -8BSF; 13⁄4 -7BSF;
RTMC3236-65B4 35.9 M56x5.5; M64x6 M42x4; M70x6 21⁄2 -8 21⁄2 -8
17⁄8 -6BSF
* For external applications, inserts R41E... use for CNC program (D2+0.6mm).

2 Step Clamping System

Location 1
Screw x2

Clamping 2
Screw

Side with identification Side without Always mount all inserts


marks. identification marks. on the same side!

251
Shell Mill (MiTM 41)

D1≥Da
Combi Shell Mill Adaptor is preferable

D2 d(H7) D1 Da

Adaptor not included

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Standard Shell Mill Spare Parts


Insert Ordering Code Dimensions mm No. of
Style Flutes
MiTM

D1 D2* d(H7) H Z Location Clamping Torx+ Screwdriver Holder


Screw x2 Screw Screw

RTMC-D48-22-41B5 40 47.9 22 50 5 KIP8 M10x1.5x40


SLD4IP8A SCD4IP8 Use the included Vardex
41 (M4x0.7) (M4x0.7) Torx+ screwdriver only.
Recommended
RTMC-D58-27-41B6 50 57.9 27 50 6 max. torque 1.2 NxM M12x1.75x40

Standard Thread Application by Toolholder


Toolholder Min. Thread Dia.

D2* ISO ISO


UNC UN/UNF/UNEF/UNS BSF NPT NPTF
(mm) (coarse) (fine)

M56x5.5; M55x4; 21⁄8 -8UN; 21⁄4 -8;


RTMC-D48-22-41B5 47.9 M64x6 M70x6; 21⁄4 -4.5; 21⁄2 -4 21⁄2 -8 21⁄2 -8
21⁄8 -6UN 21⁄4 -6

M64x4; 21⁄2 -8UN; 21⁄2 -8;


RTMC-D58-27-41B6 57.9 M68x6 M70x6 23⁄4 -4 21⁄2 -8 21⁄2 -8
21⁄2 -6UN 23⁄4 -6
* For external applications, inserts R41E... use for CNC program (D2+0.6mm).

2 Step Clamping System

Location 1
Screw x2

Clamping 2
Screw

Side with identification marks. Side without identification Always mount all inserts on
marks. the same side!

252
Recommended Grades, Cutting Speeds Vc [m/min] and Feed f [mm/tooth]
Vc [m/min] Feed f [mm/tooth]

Vargus No.
Hardness
Material Brinell HB VBX VTX (Excluding MiTM 19) (for MiTM 19)
Group Material
1 Low Carbon (C=0.1-0.25%) 125 100-210 90-180 0.1-0.35 0.06-0.2
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 100-180 90-170 0.1-0.4 0.06-0.25
3 High Carbon (C=0.55-0.85%) 170 100-170 90-160 0.1-0.35 0.06-0.2
4 Non Hardened 180 80-140 90-155 0.1-0.4 0.06-0.25

P
Steel
5 Low
6
Alloy Steel
(alloying elements≤5%) Hardened
Hardened
275
350
80-150
70-140
80-160
70-150
0.1-0.35
0.1-0.3
0.06-0.2
0.06-0.2
7 High Alloy Steel Annealed 200 60-130 70-115 0.1-0.35 0.06-0.2
8 (alloying elements>5%) Hardened 325 70-110 60-100 0.1-0.2 0.06-0.1
9 Low Alloy (alloying elements <5%) 200 100-170 100-170 0.1-0.3 0.06-0.2
Cast Steel
10 High Alloy (alloying elements >5%) 225 70-120 70-130 0.1-0.2 0.06-0.1
11 Stainless Steel Non Hardened 200 100-170 120-180 0.1-0.3 0.06-0.2
12 Ferritic

MiTM
Hardened 330 100-170 120-180 0.1-0.2 0.06-0.1
13 Stainless Steel Austenitic 180 70-140 100-140 0.1-0.3 0.06-0.2
M
Stainless
14 Austenitic
15 Stainless Steel
Super Austenitic
Non Hardened
200
200
70-140 100-140
70-140 100-140
0.1-0.2
0.1-0.3
0.06-0.1
0.06-0.2
Steel
16 Cast Ferritic Hardened 330 70-140 100-140 0.1-0.2 0.06-0.1
17 Stainless Steel Austenitic 200 70-120 100-120 0.1-0.3 0.06-0.2
18 Cast Austenitic Hardened 330 70-120 100-120 0.1-0.2 0.06-0.1
28 Malleable Ferritic (short chips) 130 60-130 100-120 0.05-0.16 0.03-0.1
29 Cast Iron Pearlitic (long chips) 230 60-120 80-100 0.04-0.1 0.02-0.06

K
Cast Iron
30
31
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
60-130
60-100
80-100
80-100
0.1-0.3
0.1-0.2
0.06-0.2
0.06-0.1
32 Ferritic 160 60-125 80-100 0.1-0.3 0.06-0.2
Nodular Sg Iron
33 Pearlitic 260 50-90 60-90 0.1-0.2 0.06-0.1
34 Aluminium Alloys Non Aging 60 100-250 - 0.15-0.55 0.09-0.3
35 Wrought Aged 100 100-180 - 0.15-0.5 0.09-0.3

N
Non-Ferrous
36
37
Aluminium Alloys
Cast
Cast & Aged
75
90
150-400
150-280
-
-
0.15-0.5
0.1-0.4
0.09-0.3
0.06-0.25
Metals 38 Aluminium Alloys Cast Si 13-22% 130 80-150 - 0.15-0.5 0.09-0.3
39 Copper and Brass 90 120-210 100-200 0.15-0.5 0.09-0.3
40 Copper Alloys Bronze And Non Leaded Copper 100 120-210 100-200 0.1-0.4 0.06-0.25
19 Annealed (iron based) 200 20-45 20-40 0.1-0.2 0.06-0.1

S
Heat
20 High Temperature
21 Alloys
Aged (iron based)
Annealed (nickel or cobalt based)
280
250
20-30
15-20
20-30
15-20
0.04-0.1
0.04-0.1
0.02-0.06
0.02-0.06

Resistant 22 Aged (nickel or cobalt based) 350 10-15 10-15 0.04-0.1 0.02-0.06
Material 23 Pure 99.5 Ti 400Rm 70-140 70-120 0.04-0.1 0.02-0.06
Titanium Alloys
24 α+β Alloys 1050Rm 20-50 20-50 0.04-0.1 0.02-0.06

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc 15-45 15-45 0.06-0.12 0.04-0.07

Material 26 51-55HRc 15-40 15-40 0.04-0.08 0.02-0.05

Grades

Grade Application Sample

TiCN coated carbide grade.


VBX Excellent grade for steels and general use.

TiAlN coated carbide grade.


VTX Ideal for Stainless Steels.

253
STANDARD
Thread Milling
Inserts | Toolholders
Vardex Ordering Code System
■ Thread Milling Inserts
3 B I 1.5 ISO TM2 F 028/... VBX
1 2 3 4 5 6 7 8 9
1 - Insert Size 2 - Cutting Edge Length 3 - Type of Insert 4 - Pitch
6.0 - 6.0 mm B - TMB E - External 0.35 - 6.0mm, 80-4 TPI
2 - ¼” I - Internal
3 - 3/8” EI - External + Internal
3B - 3/8”B
4 - ½”
5 - 5/8”
IC
6B - ¾”B

5 - Standard 6 - System 8 - Coarse Pitch Inserts


ISO - ISO Metric BSPT - British Standard Pipe Thread TM2 028/...
UN - American UN PG - Pg DIN 40430 TM
UNJ - UNJ ACME - ACME 9 - Carbide Grade
W - Whitworth for BSW, BSP TR - Trapez DIN 103 VBX
NPT - NPT 7 - Pitch Type VTX
NPTF - NPTF F - Fine Pitch VK2
TM Standard

NPS - NPS

■ Thread Milling Toolholders

B TM N C 20 - 3 B LH -
1 2 3 4 5 6 7 8 9 10
1 - Shank Type 2 - System 3 - Holder Type 4 - Cooling
B - Anti Vibration System TM - Thread Milling 2 - Twin Flute V - Vertical Holder C - Coolant Channel
M - Mini S - Single Point
L - Long Tool O - Offset
N - Tapered Holder W - Wide Cut. Dia.

5 - Shank Dia. 6 - Insert Size 7 - Cut. Edge Length 9 - RH / LH Holder


10, 12, 16, 20, 25, 32, 40 6.0 - 6.0mm B - TMB None - Right Hand
2 - 1/4” LH - Left Hand
3 - 3/8”
3B - 3/8”B 8 - Serial No. 10 - Serial No.
4 - 1/2” (for TMO Holders) (for Coarse Pitch Holders)
5 - 5/8” 1 - 16 124/...
6B - 3/4”B

■ Thread Milling Shell Mill


TMSH - D63 - 22 - 3 B
1 2 3 4 5
1 - System 2 - Cutting Dia. 3 - Drive Hole Dia. 4 - Insert Size
Thread Mill Shell Mill 38, 50, 63, 80, 100, 125 16, 22, 27, 32, 40 2 - 1/4”
3 - 3/8”
5 - Cut. Edge Length
3B - 3/8”B
B - TMB 5 - 5/8”
6B - 3/4”B

256
Thread Milling Standard System

TMMC TMC TMC 124/...


Miniature Applications Standard Applications Coarse Pitch Thread

No. of Flutes (Z) 1 No. of Flutes (Z) 1 No. of Flutes (Z) 1


Cutting Dia. (D2) 9.0 Cutting Dia. (D2) 9.0-46.0 Cutting Dia. (D2) 9.0-22.0
Tool Overhang (L1) 12.0-17.0 Tool Overhang (L1) 12.0-63.0 Tool Overhang (L1) 15.0-40.0

TMLC TMNC
For Long Threads For Conical Applications

TM Standard
No. of Flutes (Z) 1 No. of Flutes (Z) 1
Cutting Dia. (D2) 11.5-46.0 Cutting Dia. (D2) 15.5-37.0
Tool Overhang (L1) 17.0-93.0 Tool Overhang (L1) 22.0-58.0

TM2C TMOC TMSH


Fast Infeed For Fewer Cycles Fast Machining in Large
Diameters and Deep Holes

No. of Flutes (Z) 2 No. of Flutes (Z) 1 No. of Flutes (Z) 6-9
Cutting Dia. (D2) 17.0-52.0 Cutting Dia. (D2) 14.5-30.0 Cutting Dia. (D2) 38.0-125.0
Tool Overhang (L1) 20.0-65.0 Tool Overhang (L1) 25.0-52.0 Tool Overhang (L1) Max. 200

TMSC TMVC
For Short Threads For Large Pitches
Economical Solutions

No. of Flutes (Z) 1 No. of Flutes (Z) 1


Cutting Dia. (D2) 12.5 Cutting Dia. (D2) 46.0
Tool Overhang (L1) 25.0 Tool Overhang (L1) 60.0

257
ISO Metric
External / Internal
L
Le

1/4P Internal
60º

1/8P IC
External
Defined by: R262 (DIN 13) Standard TM
Tolerance class: 6g/6H

Standard TM
Insert Size Pitch Ordering Code Le Teeth
IC L mm mm External Internal mm Toolholder
0.5 6.0I0.5ISOTM... 10.0 20
0.75 6.0I0.75ISOTM... 9.75 13
6.0mm 10.4 1.0 6.0I1.0ISOTM... 9.0 9 TMMC..-6.0
1.25 6.0I1.25ISOTM... 8.75 7
TM Standard

1.5 6.0I1.5ISOTM... 9.0 6


0.5 2I0.5ISOTM2... 10.0 20
0.75 2E0.75ISOTM2... 2I0.75ISOTM2... 10.5 14
1.0 2E1.0ISOTM2... 2I1.0ISOTM2... 10.0 10
1/4” 11 1.25 2E1.25ISOTM2... 10.0 8 TMC..-2
TMSH..-2
1.25 2I1.25ISOTM2... 8.75 7
1.5 2E1.5ISOTM2... 9.0 6
1.5 2I1.5ISOTM2... 10.5 7
0.5 3I0.5ISOTM2... 15.0 30
0.75 3E0.75ISOTM2... 3I0.75ISOTM2... 15.0 20
0.8 3I0.8ISOTM2... 14.4 18
1.0 3E1.0ISOTM2... 14.0 14
3/8” 16 1.0 3I1.0ISOTM2... 15.0 15 TMC..-3
TMSH..-3
1.25 3E1.25ISOTM2... 3I1.25ISOTM2... 15.0 12
1.5 3E1.5ISOTM2... 3I1.5ISOTM2... 15.0 10
1.75 3E1.75ISOTM2... 3I1.75ISOTM2... 14.0 8
2.0 3E2.0ISOTM2... 3I2.0ISOTM2... 14.0 7
1.0 3BE1.0ISOTM2... 3BI1.0ISOTM2... 22.0 22
1.25 3BE1.25ISOTM2... 3BI1.25ISOTM2... 21.25 17
3/8”B 22 1.5 3BE1.5ISOTM2... 3BI1.5ISOTM2... 21.0 14 BTMC..-3B
TMSH..-3B
1.75 3BE1.75ISOTM2... 3BI1.75ISOTM2... 21.0 12
2.0 3BE2.0ISOTM2... 3BI2.0ISOTM2... 22.0 11
1.0 5E1.0ISOTM2... 5I1.0ISOTM2... 26.0 26
1.25 5E1.25ISOTM2... 5I1.25ISOTM2... 25.0 20
1.5 5E1.5ISOTM2... 5I1.5ISOTM2... 25.5 17
1.75 5E1.75ISOTM2... 5I1.75ISOTM2... 24.5 14
2.0 5E2.0ISOTM2... 5I2.0ISOTM2... 24.0 12 TMC..-5
5/8” 27 TMSH..-5
2.5 5E2.5ISOTM2... 5I2.5ISOTM2... 25.0 10
3.0 5E3.0ISOTM2... 5I3.0ISOTM2... 24.0 8
3.5 5E3.5ISOTM2... 5I3.5ISOTM2... 24.5 7
4.0 5E4.0ISOTM2... 5I4.0ISOTM2... 24.0 6
4.5 5E4.5ISOTM2... 5I4.5ISOTM2... 22.5 5

All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm) which has one cutting edge.

258
ISO Metric (con't)
External / Internal
L
Le
1/4P Internal
60º

1/8P External
IC
Defined by: R262 (DIN 13)
Tolerance class: 6g/6H Standard TM

Standard TM
Insert Size Pitch Ordering Code Le Teeth
IC L mm mm External Internal mm Toolholder
1.5 6BE1.5ISOTM2... 6BI1.5ISOTM2... 36.0 24
2.0 6BE2.0ISOTM2... 6BI2.0ISOTM2... 36.0 18
2.5 6BE2.5ISOTM2... 6BI2.5ISOTM2... 35.0 14
3.0 6BE3.0ISOTM2... 6BI3.0ISOTM2... 36.0 12
TMC..-6B

TM Standard
3/4”B 38.5 4.0 6BE4.0ISOTM2... 6BI4.0ISOTM2... 32.0 8 TMSH..-6B
4.5 6BE4.5ISOTM2... 6BI4.5ISOTM2... 31.5 7
5.0 6BE5.0ISOTM2... 6BI5.0ISOTM2... 30.0 6
5.5 6BE5.5ISOTM2... 6BI5.5ISOTM2... 33.0 6
6.0 6BE6.0ISOTM2... 6BI6.0ISOTM2... 30.0 5

259
ISO Metric (con't)
Internal
L
Le
1/4P Internal
60º

1/8P External
IC
Defined by: R262 (DIN 13)
Tolerance class: 6g/6H Coarse Pitch TM

Coarse Pitch TM
Thread Insert Size Ordering Code Cutting Edge Le Teeth Bore Dia. Range
IC L mm Internal mm Toolholder mm
M10x0.75 6.0I0.75ISOTM028/001... 1 9.75 13 TMMC12-6.0 9.1-10
M10x0.75 6.0I0.75ISOTM028/001... 1 9.75 13 TMMC20-6.0 9.1-10
M12x1.25 6.0 mm 10.4 6.0I1.25ISOTM028/002... 1 8.75 7 TMMC12-6.0 10.6-11.4
M12x1.25 6.0I1.25ISOTM028/002... 1 8.75 7 TMMC20-6.0 10.6-11.4
TM Standard

M12x1.75 6.0I1.75ISOTM028/003... 1 8.75 5 TMMC20-6.0-124/003 10.1-19


M14x2.0 2I2.0ISOTM028/004... 2 10.0 5 TMC12-2 11.8-19.5
M14x2.0 2I2.0ISOTM028/004... 2 10.0 5 TMC20-2 11.8-19.5
1/4” 11
M16x2.0 2I2.0ISOTM028/004... 2 10.0 5 TMC12-2 11.8-19.5
M16x2.0 2I2.0ISOTM028/004... 2 10.0 5 TMC20-2 11.8-19.5
M20x2.5 3/8” 16 3I2.5ISOTM028/005... 1 12.5 5 TMC16-3-124/001 17.2-19.2
M22x2.5 4I2.5ISOTM028/006... 1 17.5 7 TMC25-4-124/002 19.2-31.6
M24x3.0 1/2'' 22 4I3.0ISOTM028/007... 1 18.0 6 TMC25-4-124/002 20.7-32.7
M27x3.0 4I3.0ISOTM028/007... 1 18.0 6 TMC25-4-124/002 20.7-32.7
M30x3.5 5I3.5ISOTM028/008... 2 24.5 7 TMC25-5-124/004 26.2-35.9
M33x3.5 5I3.5ISOTM028/008... 2 24.5 7 TMC25-5-124/004 26.2-35.9
M36x3.0 5I3.0ISOTM028/009... 2 24.0 8 TMC25-5 32.7-39
M36x4.0 5I4.0ISOTM028/010... 2 24.0 6 TMC25-5 31.6-38.5
M39x3.0 5I3.0ISOTM028/009... 2 24.0 8 TMC25-5 32.7-39
5/8” 27
M39x4.0 5I4.0ISOTM028/010... 2 24.0 6 TMC25-5 31.6-38.5
M42x4.5 5I4.5ISOTM028/011... 2 22.5 5 TMC25-5 37.1-48
M45x4.5 5I4.5ISOTM028/011... 2 22.5 5 TMC25-5 37.1-48
M48x5.0 5I5.0ISOTM028/075... 2 20.0 4 TMC25-5 38.9-∞
M52x5.0 5I5.0ISOTM028/075... 2 20.0 4 TMC25-5 38.9-∞

For Toolholder information, see page 286.

260
ISO Metric (con't)
External / Internal
L
Le
1/4P Internal
60º

1/8P External
IC
Defined by: R262 (DIN 13) Standard TM
Tolerance class: 6g/6H

Standard TM Inserts for TMO Toolholders


Insert Size Pitch Ordering Code ECL
IC L mm mm External Internal Toolholder mm
0.5 2I0.5ISOTM2... TMOC20-2-8 19.0
0.75 2E0.75ISOTM2... 2I0.75ISOTM2... TMOC20-2-9 19.5
1.0 2E1.0ISOTM2... 2I1.0ISOTM2... TMOC20-2-8 19.0
1/4” 11 1.25 2E1.25ISOTM2... TMOC20-2-10 18.7

TM Standard
1.25 2I1.25ISOTM2... TMOC20-2-10 16.2
1.5 2E1.5ISOTM2... TMOC20-2-8 18.0
1.5 2I1.5ISOTM2.. TMOC20-2-8 19.5
0.5 3I0.5ISOTM2.... TMOC20-3-1 28.5
0.5 3I0.5ISOTM2.... TMOC20-3-10 29.0
0.75 3E0.75ISOTM2... 3I0.75ISOTM2... TMOC20-3-11 28.5
1.0 3E1.0ISOTM2... TMOC20-3-10 28.0
3/8” 16 1.0 3I1.0ISOTM2... TMOC20-3-10 29.0
1.25 3E1.25ISOTM2... 3I1.25ISOTM2... TMOC20-3-7 28.7
1.5 3E1.5ISOTM2... 3I1.5ISOTM2... TMOC20-3-1 28.5
1.75 3E1.75ISOTM2... 3I1.75ISOTM2... TMOC20-3-12 26.2
2.0 3E2.0ISOTM2... 3I2.0ISOTM2... TMOC20-3-10 28.0
1.0 5E1.0ISOTM2... 5I1.0ISOTM2... TMOC25-5-12 46.0
1.0 5E1.0ISOTM2... 5I1.0ISOTM2... TMOC25-5-16 47.0
1.25 5E1.25ISOTM2... 5I1.25ISOTM2... TMOC25-5-13 48.7
1.5 5E1.5ISOTM2... 5I1.5ISOTM2... TMOC25-5-14 48.0
1.5 5E1.5ISOTM2... 5I1.5ISOTM2... TMOC25-5-16 46.5
1.75 5E1.75ISOTM2... 5I1.75ISOTM2... TMOC25-5-15 47.2
2.0 5E2.0ISOTM2... 5I2.0ISOTM2... TMOC25-5-12 44.0
5/8” 27
2.5 5E2.5ISOTM2... 5I2.5ISOTM2... TMOC25-5-12 45.0
2.5 5E2.5ISOTM2... 5I2.5ISOTM2... TMOC25-5-14 47.5
3.0 5E3.0ISOTM2... 5I3.0ISOTM2... TMOC25-5-16 45.0
3.5 5E3.5ISOTM2... 5I3.5ISOTM2... TMOC25-5-16 45.5
4.0 5E4.0ISOTM2... 5I4.0ISOTM2... TMOC25-5-12 44.0
4.5 5E4.5ISOTM2... 5I4.5ISOTM2... TMOC25-5-14 45.0
5.0 5I5.0ISOTM...028/075 TMOC25-5-12 40.0

ECL - The Effective Cutting Length


ECL

For Le and number of teeth of the above inserts, see the table for standard inserts on pages 258-259.
For Toolholder information, see page 291.

261
ISO Metric (con't)
External / Internal
L
Le

1/4P Internal
60º

1/8P External IC

Defined by: R262 (DIN 13) Fine Pitch TM


Tolerance class: 6g/6H

Fine Pitch TM
Insert Size Pitch Ordering Code Le Teeth
IC L mm mm External Internal mm Toolholder
0.35 6.0E0.35ISOTMF... 6.0I0.35ISOTMF... 9.45 14
0.4 6.0E0.4ISOTMF... 6.0I0.4ISOTMF... 9.2 12
0.45 6.0E0.45ISOTMF... 6.0I0.45ISOTMF... 9.45 11
0.5 6.0E0.5ISOTMF... 9.5 10
TM Standard

6.0mm 10.4 0.6 6.0E0.6ISOTMF... 9.0 8 TMMC..-6.0


0.7 6.0E0.7ISOTMF... 9.1 7
0.75 6.0E0.75ISOTMF... 8.25 6
0.8 6.0E0.8ISOTMF... 8.8 6
0.9 6.0E0.9ISOTMF... 8.1 5
0.35 2E0.35ISOTM2F... 2I0.35ISOTM2F... 10.15 15
0.4 2E0.4ISOTM2F... 2I0.4ISOTM2F... 10.0 13
0.45 2E0.45ISOTM2F... 2I0.45ISOTM2F... 9.45 11
0.5 2E0.5ISOTM2F... 9.5 10 TMC..-2
1/4” 11 TMSH..-2
0.6 2E0.6ISOTM2F... 10.2 9
0.7 2E0.7ISOTM2F... 9.1 7
0.8 2E0.8ISOTM2F... 8.8 6
0.9 2E0.9ISOTM2F... 9.9 6
0.35 3E0.35ISOTM2F... 3I0.35ISOTM2F... 14.35 21
0.4 3E0.4ISOTM2F... 3I0.4ISOTM2F... 14.8 19
0.45 3E0.45ISOTM2F... 3I0.45ISOTM2F... 14.85 17
0.5 3E0.5ISOTM2F... 13.5 14 TMC..-3
3/8” 16 TMSH..-3
0.6 3E0.6ISOTM2F... 13.8 12
0.7 3E0.7ISOTM2F... 14.7 11
0.8 3E0.8ISOTM2F... 13.6 9
0.9 3E0.9ISOTM2F... 13.5 8

NOTE: Two orbits are required to complete the thread. Fine Pitch TM Inserts produce partial profile thread.
Sample order: 6.0E0.35ISOTMF VBX
All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm), which has one cutting edge.
For toolholder information, see page 282.

Fine Pitch Threads


Fine pitch threads are threads with small pitches. It is difficult to produce multitooth inserts for small pitches because of the small
radius between the teeth. Vargus developed inserts where every second tooth was dropped to enlarge the radius between the teeth.

Important!
• All the fine pitch inserts are partial profile type (as a result of the enlarged radius).

262
American UN
External / Internal
L
Le
1/4P Internal
60°

1/8P External
IC
Defined by: ANSI B1.1.74
Standard TM
Tolerance class: Class 2A/2B

Standard TM
Insert Size Pitch Ordering Code Le Teeth
IC L mm TPI External Internal mm Toolholder
32 6.0I32UNTM... 9.53 12
28 6.0I28UNTM... 9.07 10
24 6.0I24UNTM... 9.53 9
6.0mm 10.4 TMMC..-6.0
20 6.0I20UNTM... 8.89 7

TM Standard
18 6.0I18UNTM... 8.47 6
16 6.0I16UNTM... 7.94 5
48 2I48UNTM2... 10.05 19
40 2I40UNTM2... 10.16 16
32 2I32UNTM2... 10.32 13
28 2E28UNTM2... 2I28UNTM2... 9.98 11
27 2E27UNTM2... 2I27UNTM2... 10.35 11 TMC..-2
1/4” 11 TMSH..-2
24 2E24UNTM2... 2I24UNTM2... 9.53 9
20 2E20UNTM2... 2I20UNTM2... 10.16 8
18 2E18UNTM2... 2I18UNTM2... 9.88 7
16 2E16UNTM2... 2I16UNTM2... 9.53 6
14 2E14UNTM2... 2I14UNTM2... 9.07 5
40 3I40UNTM2... 14.61 23
32 3I32UNTM2... 15.08 19
28 3E28UNTM2... 3I28UNTM2... 14.51 16
27 3E27UNTM2... 3I27UNTM2... 14.11 15
26 3E26UNTM2... 3I26UNTM2... 14.65 15
24 3E24UNTM2... 3I24UNTM2... 14.82 14
3/8” 16 20 3E20UNTM2... 3I20UNTM2... 13.97 11 TMC..-3
TMSH..-3
18 3E18UNTM2... 3I18UNTM2... 14.11 10
16 3E16UNTM2... 3I16UNTM2... 14.29 9
14 3E14UNTM2... 3I14UNTM2... 14.51 8
13 3E13UNTM2... 3I13UNTM2... 13.68 6
12 3E12UNTM2... 3I12UNTM2... 14.82 7
11.5 3E11.5UNTM2... 3I11.5UNTM2... 13.25 6
24 3BE24UNTM2... 3BI24UNTM2... 21.16 20
20 3BE20UNTM2... 3BI20UNTM2... 21.59 17
18 3BE18UNTM2... 3BI18UNTM2... 21.17 15
3/8”B 22 16 3BE16UNTM2... 3BI16UNTM2... 20.64 13 BTMC..-3B
TMSH..-3B
14 3BE14UNTM2... 3BI14UNTM2... 21.77 12
13 3BE13UNTM2... 3BI13UNTM2... 21.49 11
12 3BE12UNTM2... 3BI12UNTM2... 21.17 10

All inserts have 2 cutting edges, except Mini TM (IC 6.0 mm), which has one cutting edge.
For toolholder information, see page 282.

263
American UN (con't)
External / Internal
L
Le
1/4P Internal
60°

1/8P External
IC
Defined by: ANSI B1.1.74
Standard TM
Tolerance class: Class 2A/2B

Standard TM
Insert Size Pitch Ordering Code Le Teeth
IC L mm TPI External Internal mm Toolholder
24 5E24UNTM2... 5I24UNTM2... 25.40 24
20 5E20UNTM2... 5I20UNTM2... 25.40 20
18 5E18UNTM2... 5I18UNTM2... 25.40 18
16 5E16UNTM2... 5I16UNTM2... 25.40 16
TM Standard

14 5E14UNTM2... 5I14UNTM2... 25.40 14


13 5E13UNTM2... 5I13UNTM2... 25.40 13
12 5E12UNTM2... 5I12UNTM2... 25.40 12
11.5 5E11.5UNTM2... 5I11.5UNTM2... 24.30 11
5/8” 27 11 5E11UNTM2... 5I11UNTM2... 25.40 11 TMC..-5
TMSH..-5
10 5E10UNTM2... 22.86 9
10 5I10UNTM2... 25.40 10
9 5E9UNTM2... 5I9UNTM2... 22.58 8
8 5E8UNTM2... 5I8UNTM2... 22.23 7
7 5E7UNTM2... 21.77 6
7 5I7UNTM2... 25.40 7
6 5E6UNTM2... 21.17 5
6 5I6UNTM2... 25.40 6
6 6BE6UNTM2... 6BI6UNTM2... 33.87 8
5 6BE5UNTM2... 6BI5UNTM2... 30.48 6 TMC..-6B
3/4”B 38.5 TMSH..-6B
4.5 6BE4.5UNTM2... 6BI4.5UNTM2... 33.87 6
4 6BE4UNTM2... 6BI4UNTM2... 31.75 5

All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm), which has one cutting edge.
For toolholder information, see page 282.

264
American UN (con't)
Internal
L
Le
1/4P Internal
60°

1/8P External
IC
Defined by: ANSI B1.1.74
Tolerance class: Class 2A/2B Coarse Pitch TM

Coarse Pitch TM
Thread Insert Size Ordering Code Cutting Edge Le Teeth Bore Dia. Range
IC L mm Internal mm Toolholder mm
7/16”-20UNF 6.0I20UNTM028/012... 1 8.89 7 TMMC12-6.0 9.7-11.4
7/16”-20UNF 6.0I20UNTM028/012... 1 8.89 7 TMMC20-6.0 9.7-11.4
7/16”-16UN 6.0mm 10.4 6.0I16UNTM028/014... 1 7.94 5 TMMC12-6.0 9.3-14.1
7/16”-16UN 6.0I16UNTM028/014... 1 7.94 5 TMMC20-6.0 9.3-14.1

TM Standard
7/16”-14UNC 6.0I14UNTM028/013... 1 9.07 5 TMMC20-6.0-124/003 9.1-9.9
1/2”-13UNC 1/4” 11 2I13UNTM028/015... 1 9.77 5 TMC20-2-124/005 10.5-19.5
1/2”-16UN 6.0I16UNTM028/014... 1 7.94 5 TMMC12-6.0 9.3-14.1
6.0mm 10.4
1/2”-16UN 6.0I16UNTM028/014... 1 7.94 5 TMMC20-6.0 9.3-14.1
9/16”-12UNC 2I12UNTM028/016... 1 8.47 4 TMC20-2-124/005 11.9-15.6
9/16”-18UNF 1/4” 11 2I18UNTM028/017... 2 9.88 7 TMC12-2 12.7-14.5
9/16”-18UNF 2I18UNTM028/017... 2 9.88 7 TMC20-2 12.7-14.5
9/16”-16UN 6.0I16UNTM028/014... 1 7.94 5 TMMC12-6.0 9.3-14.1
6.0mm 10.4
9/16”-16UN 6.0I16UNTM028/014... 1 7.94 5 TMMC20-6.0 9.3-14.1
5/8”-11UNC 2I11UNTM028/018... 1 9.24 4 TMC20-2-124/006 13.3-18.5
1/4” 11
5/8”-12UN 2I12UNTM028/016... 1 8.47 4 TMC20-2-124/005 11.9-15.6
5/8”-16UN 6.0I16UNTM028/014... 1 7.94 5 TMMC12-6.0 9.3-14.1
6.0mm 10.4
5/8”-16UN 6.0I16UNTM028/014... 1 7.94 5 TMMC20-6.0 9.3-14.1
11/16”-12UN 1/4” 11 2I12UNTM028/016... 1 8.47 4 TMC20-2-124/005 11.9-15.6
3/4”-10UNC 3I10UNTM028/019... 1 12.70 5 TMC16-3-124/001 16.3-31.6
3/4”-12UN 3/8” 16 3I12UNTM028/020... 2 14.82 7 TMNC16-3 16.7-18.3
13/16”-12UN 3I12UNTM028/020... 2 14.82 7 TMC16-3 18.3-19.5
7/8”-9UNC 1/2” 22 4I9UNTM028/021... 1 16.93 6 TMC25-4-124/002 19.1-32.5

For toolholder information, see page 282.

265
American UN (con't)
Internal
L
Le
1/4P Internal
60º

1/8P External
IC
Defined by: ANSI B1.1.74
Tolerance class: Class 2A/2B Coarse Pitch TM

Coarse Pitch TM
Thread Insert Size Ordering Code Cutting Edge Le Teeth Bore Dia. Range
IC L mm Internal mm Toolholder mm
1”-8UNC 4I8UNTM028/022... 1 19.05 6 TMC25-4-124/007 21.9-28.3
1 1/16”-8UN 4I8UNTM028/022... 1 19.05 6 TMC25-4-124/007 21.9-28.3
1 1/8”-7UNC 4I7UNTM028/023... 1 18.14 5 TMC25-4-124/002 24.6-35.9
1/2” 22
1 1/8”-8UN 4I8UNTM028/022... 1 19.05 6 TMC25-4-124/007 21.9-28.3
TM Standard

1 3/16”-8UN 4I8UNTM028/022... 1 19.05 6 TMC25-4-124/007 21.9-28.3


1 1/4”-7UNC 4I7UNTM028/023... 1 18.14 5 TMC25-4-124/002 24.6-35.9
1 1/4”-8UN 5I8UNTM028/024... 2 22.23 7 TMC25-5-124/004 28.3-33.0
1 5/16”-8UN 5I8UNTM028/024... 2 22.23 7 TMC25-5-124/004 28.3-33.0
1 3/8”-6UNC 5I6UNTM028/025... 2 25.40 6 TMC25-5-124/004 30.3-36.7
1 3/8”-8UN 5I8UNTM028/024... 2 22.23 7 TMC25-5-124/004 28.3-33.0
1 7/16”-6UN 5I6UNTM028/025... 2 25.40 6 TMC25-5-124/004 30.3-36.7
1 7/16”-8UN 5I8UNTM028/024... 2 22.23 7 TMC25-5 33.0-39.0
1 1/2”-6UNC 5I6UNTM028/025... 2 25.40 6 TMC25-5-124/004 30.3-36.7
1 1/2”-8UN 5I8UNTM028/024... 2 22.23 7 TMC25-5 33.0-39.0
1 9/16” -6UN 5I6UNTM028/025... 2 25.40 6 TMC25-5-124/004 30.3-36.7
5/8” 27
1 9/16”-8UN 5I8UNTM028/024... 2 22.23 7 TMC25-5 33.0-39.0
1 5/8”-6UN 5I6UNTM028/025... 2 25.40 6 TMC25-5 36.7-45.0
1 5/8”-8UN 5I8UNTM028/024... 2 22.23 7 TMC25-5 33.0-39.0
1 11/16”-6UN 5I6UNTM028/025... 2 25.40 6 TMC25-5 36.7-45.0
1 3/4”-5UNC 5I5UNTM028/077... 2 20.32 4 TMC25-5 38.9-∞
1 3/4”-6UN 5I6UNTM028/025... 2 25.40 6 TMC25-5 36.7-45.0
1 13/16”-6UN 5I6UNTM028/025... 2 25.40 6 TMC25-5 36.7-45.0
1 7/8”-6UN 5I6UNTM028/025... 2 25.40 6 TMC25-5 36.7-45.0
1 15/16”-6UN 5I6UNTM028/025... 2 25.40 6 TMC25-5 36.7-45.0

For toolholder information, see page 282.

266
American UN (con't)
External / Internal
L
Le
1/4P Internal
60°

1/8P External
IC
Defined by: ANSI B1.1.74
Tolerance class: Class 2A/2B Standard TM

Standard TM Inserts for TMO Toolholders


Insert Size Pitch Ordering Code ECL
IC L mm TPI External Internal Toolholder mm
48 2I48UNTM2... TMOC20-2-1 19.58
48 2I48UNTM2... TMOC20-2-2 18.52
48 2I48UNTM2... TMOC20-2-9 19.05
32 2I32UNTM2... TMOC20-2-1 19.85

TM Standard
28 2E28UNTM2... 2I28UNTM2... TMOC20-2-3 17.24
1/4” 11
24 2E24UNTM2... 2I24UNTM2... TMOC20-2-2 17.99
20 2E20UNTM2... 2I20UNTM2... TMOC20-2-4 19.05
18 2E18UNTM2... 2I18UNTM2... TMOC20-2-2 18.34
16 2E16UNTM2... 2I16UNTM2... TMOC20-2-1 19.05
14 2E14UNTM2... 2I14UNTM2... TMOC20-2-3 16.33
32 3I32UNTM2... TMOC20-3-3 27.78
32 3I32UNTM2... TMOC20-3-11 28.58
28 3E28UNTM2... 3I28UNTM2... TMOC20-3-3 27.21
27 3E27UNTM2... 3I27UNTM2... TMOC20-3-4 27.28
24 3E24UNTM2... 3I24UNTM2... TMOC20-3-6 27.52
20 3E20UNTM2... 3I20UNTM2... TMOC20-3-6 26.67
3/8” 16
18 3E18UNTM2... 3I18UNTM2... TMOC20-3-6 26.82
16 3E16UNTM2... 3I16UNTM2... TMOC20-3-6 26.99
14 3E14UNTM2... 3I14UNTM2... TMOC20-3-6 27.21
13 3E13UNTM2... 3I13UNTM2... TMOC20-3-2 25.4
12 3E12UNTM2... 3I12UNTM2... TMOC20-3-6 27.52
11.5 3E11.5UNTM2... 3I11.5UNTM2... TMOC20-3-5 24.3

ECL
ECL - The Effective Cutting Length

For Le and number of teeth of the above inserts, see the table for standard inserts on pages 263-264.
For toolholder intormation, see page 291.

267
American UN (con't)
External / Internal
L
Le
1/4P Internal
60 °

1/8P External
IC
Defined by: ANSI B1.1.74
Tolerance class: Class 2A/2B Standard TM

Standard TM Inserts for TMO Toolholders


Insert Size Pitch Ordering Code ECL
IC L mm TPI External Internal Toolholder mm
24 5E24UNTM2.. 5I24UNTM2.. TMOC25-5-1 50.80
24 5E24UNTM2... 5I24UNTM2... TMOC25-5-2 46.57
20 5E20UNTM2... 5I20UNTM2... TMOC25-5-1 50.80
18 5E18UNTM2... 5I18UNTM2... TMOC25-5-1 50.80
TM Standard

18 5E18UNTM2... 5I18UNTM2... TMOC25-5-2 46.57


16 5E16UNTM2... 5I16UNTM2... TMOC25-5-3 47.63
14 5E14UNTM2... 5I14UNTM2... TMOC25-5-1 50.80
14 5E14UNTM2... 5I14UNTM2... TMOC25-5-4 47.17
13 5E13UNTM2... 5I13UNTM2... TMOC25-5-1 50.80
12 5E12UNTM2... 5I12UNTM2... TMOC25-5-2 46.57
12 5E12UNTM2... TMOC25-5-1 50.80
5/8” 27 11.5 5E11.5UNTM2... 5I11.5UNTM2... TMOC25-5-5 46.38
11 5E11UNTM2... 5I11UNTM2... TMOC25-5-6 48.49
11 5I11UNTM2... TMOC25-5-1 46.18
10 5E10UNTM2... TMOC25-5-7 43.18
10 5I10UNTM2... TMOC25-5-7 45.72
9 5E9UNTM2... 5I9UNTM2... TMOC25-5-8 45.16
8 5E8UNTM2... 5I8UNTM2... TMOC25-5-9 44.45
7 5E7UNTM2... TMOC25-5-10 43.54
7 5I7UNTM2... TMOC25-5-10 47.17
6 5E6UNTM2... TMOC25-5-2 42.33
6 5I6UNTM2... TMOC25-5-2 46.57
5 5I5UNTM...028/077 TMOC25-5-7 40.64

ECL
ECL - The Effective Cutting Length

For Le and number of teeth of the above inserts, see the table for standard inserts on pages 263-264.
For toolholder intormation, see page 291.

268
American UN (con't)
External / Internal
L
Le
1/4P Internal
60 °

1/8P External
IC
Defined by: ANSI B1.1.74
Tolerance class: Class 2A/2B Fine Pitch TM

Fine Pitch TM
Insert Size Pitch Ordering Code Le Teeth
IC L mm TPI External Internal mm Toolholder
80 6.0E80UNTMF... 6.0I80UNTMF... 9.84 16
72 6.0E72UNTMF... 6.0I72UNTMF... 9.53 14
64 6.0E64UNTMF... 6.0I64UNTMF... 9.13 12
56 6.0E56UNTMF... 6.0I56UNTMF... 9.53 11

TM Standard
6.0mm 10.4 48 6.0E48UNTMF... 9.00 9 TMMC..-6.0
44 6.0E44UNTMF... 8.66 8
40 6.0E40UNTMF... 8.26 7
36 6.0E36UNTMF... 9.17 7
32 6.0E32UNTMF... 8.73 6
80 2E80UNTM2F... 2I80UNTM2F... 9.84 16
72 2E72UNTM2F... 2I72UNTM2F... 10.23 15
64 2E64UNTM2F... 2I64UNTM2F... 9.92 13
56 2E56UNTM2F... 2I56UNTM2F... 9.53 11
1/4” 11 48 2E48UNTM2F... 10.05 10 TMC..-2
TMSH..-2
44 2E44UNTM2F... 9.81 9
40 2E40UNTM2F... 9.53 8
36 2E36UNTM2F... 9.17 7
32 2E32UNTM2F... 8.73 6
80 3E80UNTM2F... 3I80UNTM2F... 14.29 23
72 3E72UNTM2F... 3I72UNTM2F... 14.46 21
64 3E64UNTM2F... 3I64UNTM2F... 14.68 19
56 3E56UNTM2F... 3I56UNTM2F... 14.06 16
3/8” 16 48 3E48UNTM2F... 14.29 14 TMC..-3
TMSH..-3
44 3E44UNTM2F... 14.43 13
40 3E40UNTM2F... 14.61 12
36 3E36UNTM2F... 14.82 11
32 3E32UNTM2F... 13.49 9

NOTE: Two orbits are required to complete the thread. Fine Pitch TM Inserts produce partial profile thread.
Sample order: 6.0E80UNTMF VBX
All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm), which has one cutting edge.
For toolholder information, see page 282.

Fine Pitch Threads


Fine pitch threads are threads with small pitches. It is difficult to produce multitooth inserts for small pitches
because of the small radius between the teeth. Vargus developed inserts where every second tooth was
dropped to enlarge the radius between the teeth.

Important!
• All the fine pitch inserts are partial profile type (as a result of the enlarged radius).

269
UNJ
External / Internal
L
Le
5/16P Internal
60°

R max 0.18042P
R min 0.15011P External
IC
Defined by: MIL-S-8879C
Tolerance class: 3A/3B Standard TM

Standard TM
Insert Size Pitch Ordering Code Le Teeth
IC L mm TPI External Internal mm Toolholder
24 6.0I24UNJTM... 9.53 9
20 6.0I20UNJTM... 8.89 7
6.0mm 10.4 TMMC..-6.0
18 6.0I18UNJTM... 8.47 6
16 6.0I16UNJTM... 9.53 6
TM Standard

24 2E24UNJTM2... 2I24UNJTM2... 9.53 9


20 2E20UNJTM2... 2I20UNJTM2... 10.16 8
1/4” 11 18 2I18UNJTM2... 9.88 7 TMC..-2
TMSH..-2
16 2E16UNJTM2... 2I16UNJTM2... 9.53 6
14 2E14UNJTM2... 2I14UNJTM2... 9.07 5
24 3E24UNJTM2... 3I24UNJTM2... 14.82 14
20 3E20UNJTM2... 3I20UNJTM2... 13.97 11
18 3E18UNJTM2... 3I18UNJTM2... 14.11 10
3/8” 16 16 3E16UNJTM2... 3I16UNJTM2... 14.29 9 TMC..-3
TMSH..-3
14 3E14UNJTM2... 3I14UNJTM2... 14.51 8
13 3E13UNJTM2... 13.68 7
12 3E12UNJTM2... 3I12UNJTM2... 14.82 7
16 5E16UNJTM2... 5I16UNJTM2... 25.40 16
5/8” 27 12 5E12UNJTM2... 5I12UNJTM2... 25.40 12 TMC..-5
TMSH..-5
11 5E11UNJTM2... 5I11UNJTM2... 25.40 11
All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm), which has one cutting edge.
For toolholder information, see page 282.

270
Whitworth for BSW, BSP
External / Internal
L
Le

R0.137P Internal
55°

R0.137P IC
External
BSW Defined by: B.S.84:1956, DIN 259, ISO228/1:1982
BSP Defined by: B.S.2779:1956 Standard TM
Tolerance class: BSW-Medium class A, BSP-Medium class

Standard TM
Insert Size Pitch Ordering Code Le Teeth
IC L mm TPI External + Internal mm Toolholder
28 6.0EI28WTM... 9.07 10
26 6.0EI26WTM... 8.79 9
6.0mm 10.4 24 6.0EI24WTM... 9.53 9 TMMC..-6.0
20 6.0EI20WTM... 8.89 7
19 6.0EI19WTM... 9.36 7

TM Standard
28 2EI28WTM2... 9.98 11
26 2EI26WTM2... 9.77 10
24 2EI24WTM2... 9.53 9 TMC..-2
1/4” 11 TMSH..-2
20 2EI20WTM2... 10.16 8
19 2EI19WTM2... 9.36 7
14 2EI14WTM2... 9.07 5
26 3EI26WTM2... 14.65 15
24 3EI24WTM2... 14.82 14
20 3EI20WTM2... 13.97 11
19 3EI19WTM2... 14.71 11
3/8” 16 18 3EI18WTM2... 14.11 10 TMC..-3
TMSH..-3
16 3EI16WTM2... 14.29 9
14 3EI14WTM2... 14.51 8
12 3EI12WTM2... 14.82 7
11 3EI11WTM2... 13.85 6
24 3BEI24WTM2... 21.17 20
20 3BEI20WTM2... 21.59 17
19 3BEI19WTM2... 21.39 16
18 3BEI18WTM2... 21.17 15 TMC..-3B
3/8”B 22 TMSH..-3B
16 3BEI16WTM2... 20.64 13
14 3BEI14WTM2... 21.77 12
12 3BEI12WTM2... 21.17 10
11 3BEI11WTM2... 20.78 9
16 5EI16WTM2... 25.40 16
14 5EI14WTM2... 25.40 14
12 5EI12WTM2... 23.28 11
11 5EI11WTM2... 23.09 10
5/8” 27 10 5EI10WTM2... 25.40 10 TMC..-5
TMSH..-5
9 5EI9WTM2... 22.58 8
8 5EI8WTM2... 22.23 7
7 5EI7WTM2... 21.77 6
6 5EI6WTM2... 21.17 5
11 6BEI11WTM2... 34.64 15
6 6BEI6WTM2... 33.87 8 TMC..-6B
3/4”B 38.5 TMSH..-6B
5 6BEI5WTM2... 30.48 6
4.5 6BEI4.5WTM2... 33.87 6
All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm) which has one cutting edge.
For toolholder information, see page 282.

271
Whitworth for BSW only (con't)
Internal
L
Le

R0.137P Intern
Internal
55°

R0.137P IC
External
Extern
Defined by: B.S.84:1956, DIN259, ISO228/1:1982
Coarse Pitch TM
Tolerance class: Medium class A

Coarse Pitch TM
Thread Insert Size Ordering Code Cutting Edge Le Teeth Bore Dia. Range
Inch IC L mm Internal mm Toolholder mm
7/16”-18 6.0I18WTM028/035... 1 8.47 6 TMMC12-6.0 9.3-14.2
7/16”-18 6.0I18WTM028/035... 1 8.47 6 TMMC20-6.0 9.3-14.2
6.0mm 10.4
7/16”-26 6.0I26WTM028/036... 1 8.79 9 TMMC12-6.0 9.8-10.5
7/16”-26 6.0I26WTM028/036... 1 8.79 9 TMMC20-6.0 9.8-10.5
TM Standard

1/2”-16 1/4” 11 2I16WTM028/051... 1 9.53 6 TMC20-2-124/005 10.6-12.2


1/2”-20 6.0I20WTM028/037... 1 8.89 7 TMMC12-6.0 11.0-11.4
6.0mm 10.4
1/2”-20 6.0I20WTM028/037... 1 8.89 7 TMMC20-6.0 11.0-11.4
9/16”-16 2I16WTM028/038... 2 9.53 6 TMC12-2 12.2-18.5
9/16”-16 2I16WTM028/038... 2 9.53 6 TMC20-2 12.2-18.5
5/8”-14 2I14WTM028/039... 1 9.07 5 TMC20-2-124/006 13.5-19.0
1/4” 11
11/16”-14 2I14WTM028/039... 1 9.07 5 TMC20-2-124/006 13.5-19.0
11/16”-16 2I16WTM028/038... 2 9.53 6 TMC12-2 12.2-18.5
11/16”-16 2I16WTM028/038... 2 9.53 6 TMC20-2 12.2-18.5
3/4”-12 3/8” 16 3I12WTM028/040... 1 14.82 7 TMC16-3-124/001 16.3-17.9
3/4”-16 2I16WTM028/038... 2 9.53 6 TMC12-2 12.2-18.5
1/4” 11
3/4”-16 2I16WTM028/038... 2 9.53 6 TMC20-2 12.2-18.5
13/16”-12 3/8” 16 3I12WTM028/041... 2 14.82 7 TMC16-3 17.9-21.0
7/8”-9 4I9WTM028/042... 1 16.93 6 TMC25-4-124/002 18.6-32.5
1/2” 22
7/8”-11 4I11WTM028/043... 1 18.47 8 TMC25-4-124/002 19.2-22.0
15/16”-12 3/8” 16 3I12WTM028/041... 2 14.82 7 TMC20-3 21.0-30.6
1”-8 4I8WTM028/044... 1 15.88 5 TMC25-4-124/002 21.3-26.0
1/2” 22
1”-10 4I10WTM028/045... 1 17.78 7 TMC25-4-124/002 22.1-31.6
1”-12 3I12WTM028/041... 2 14.82 7 TMC20-3 21.0-30.6
3/8” 16
1 1/16”-12 3I12WTM028/041... 2 14.82 7 TMC20-3 21.0-30.6
1 1/8”-7 5/8” 27 5I7WTM028/046... 1 21.77 6 TMC25-5-124/008 23.9-27.1
1 1/8”-9 1/2” 22 4I9WTM028/042... 1 16.93 6 TMC25-4-124/002 18.6-32.5
1 1/8”-12 3/8” 16 3I12WTM028/041... 2 14.82 7 TMC20-3 21.0-30.6
1 3/16”-8 5/8” 27 5I8WTM028/047... 2 22.23 7 TMC25-5-124/004 26.0-32.4
1 3/16”-12 3/8” 16 3I12WTM028/041... 2 14.82 7 TMC20-3 21.0-30.6
1 1/4”-7 5/8” 27 5I7WTM028/048... 2 21.77 6 TMC25-5-124/004 21.7-35.9
1 1/4”-9 1/2” 22 4I9WTM028/042... 1 16.93 6 TMC25-4-124/002 18.6-32.5
1 1/4”-12 3/8” 16 3I12WTM028/041... 2 14.82 7 TMC20-3 21.0-30.6
1 5/16”-6 5I6WTM028/049... 2 21.17 5 TMC25-5-124/004 27.9-32.6
5/8” 27
1 5/16”-8 5I8WTM028/047... 2 22.23 7 TMC25-5-124/004 26.0-32.4

For toolholder information, see page 282.

272
Whitworth for BSW only (con't)
Internal
L
Le
R0.137P Internal
55°

R0.137P
External
IC
Defined by: B.S.84:1956, DIN259, ISO228/1:1982
Tolerance class: Medium class A Coarse Pitch TM Inserts

Coarse Pitch TM
Thread Insert Size Ordering Code Cutting Edge Le Teeth Bore Dia. Range
IC L mm Internal mm Toolholder mm
1 5/16”-12 3/8” 16 3I12WTM028/041... 2 14.82 7 TMC20-3 21.0-30.6
1 3/8”-8 5I8WTM028/047... 2 22.23 7 TMC25-5-124/004 26.0-32.4
1 3/8”-6 5I6WTM028/049... 2 21.17 5 TMC25-5-124/004 27.9-32.6
1 3/8”-12 5I12WTM028/050... 2 23.28 11 TMC25-5 32.2-34.6

TM Standard
1.4-6 5I6WTM028/049... 2 21.17 5 TMC25-5-124/004 27.9-32.6
1.4-8 5I8WTM028/047... 2 22.23 7 TMC25-5-124/004 26.0-32.4
1.4-12 5I12WTM028/050... 2 23.28 11 TMC25-5 32.2-34.6
1 7/16”-6 5I6WTM028/049... 2 21.17 5 TMC25-5-124/004 27.9-32.6
1 7/16”-8 5I8WTM028/047... 2 22.23 7 TMC25-5 32.4-39.0
1 7/16”-12 5I12WTM028/050... 2 23.28 11 TMC25-5 32.2-34.6
5/8” 27
1 1/2”-6 5I6WTM028/049... 2 21.17 5 TMC25-5-124/004 27.9-32.7
1 1/2” -8 5I8WTM028/047... 2 22.23 7 TMC25-5 32.4-39.0
1.6-6 5I6WTM028/049... 2 21.17 5 TMC25-5 32.6-38.5
1.6-8 5I8WTM028/047... 2 22.23 7 TMC25-5 32.4-39.0
1 5/8”-8 5I8WTM028/047... 2 22.23 7 TMC25-5 32.4-39.0
1 5/8”-6 5I6WTM028/049... 2 21.17 5 TMC25-5 32.6-38.5
1 3/4”-7 5I7WTM028/048... 2 21.77 6 TMC25-5 39.8-42.0
1 7/8”-6 5I6WTM028/049... 2 21.17 5 TMC32-5 42.2-45.0
1.9-6 5I6WTM028/049... 2 21.17 5 TMC32-5 42.2-45.0

For toolholder information, see page 282.

273
Whitworth for BSW only (con't)
External / Internal
L
Le
R0.137P Internal
55°

R0.137P
External IC
Defined by: B.S.84:1956, DIN259, ISO228/1:1982
Tolerance class: Medium class A Standard TM

Standard TM Inserts for TMO Toolholders


Insert Size Pitch Ordering Code ECL
IC L mm TPI External + Internal Toolholder mm
28 2EI28WTM2... TMOC20-2-3 17.24
26 2EI26WTM2... TMOC20-2-5 18.56
24 2EI24WTM2... TMOC20-2-2 17.99
1/4” 11
20 2EI20WTM2... TMOC20-2-6 19.05
TM Standard

19 2EI19WTM2... TMOC20-2-7 17.38


14 2EI14WTM2... TMOC20-2-3 16.33
26 3EI26WTM2... TMOC20-3-2 27.35
26 3EI26WTM2... TMOC20-3-6 26.38
24 3EI24WTM2... TMOC20-3-7 28.57
20 3EI20WTM2... TMOC20-3-6 26.67
19 3EI19WTM2... TMOC20-3-8 28.07
3/8” 16
18 3EI18WTM2... TMOC20-3-6 26.81
16 3EI16WTM2... TMOC20-3-6 26.99
14 3EI14WTM2... TMOC20-3-6 27.21
12 3EI12WTM2... TMOC20-3-6 27.52
11 3EI11WTM2... TMOC20-3-9 27.71
16 5EI16WTM2... TMOC25-5-3 47.63
14 5EI14WTM2... TMOC25-5-1 50.80
14 5EI14WTM2... TMOC25-5-4 47.17
12 5EI12WTM2... TMOC25-5-2 44.45
11 5EI11WTM2... TMOC25-5-6 46.18
5/8” 27
10 5EI10WTM2... TMOC25-5-7 45.72
9 5EI9WTM2... TMOC25-5-8 45.16
8 5EI8WTM2... TMOC25-5-9 44.45
7 5EI7WTM2... TMOC25-5-4 43.54
6 5EI6WTM2... TMOC25-5-11 42.33

ECL ECL - The Effective Cutting Length

For Le and number of teeth of the above inserts, see the table for standard inserts on page 271.
For toolholder information see page 291.

274
NPT
External / Internal
L
Le
30° 30° Internal

1°47’

90° 1 ° 47'
External
IC
Defined by: USAS B2.1:1968
Tolerance class: Standard NPT Standard TM

Standard TM
Insert Size Pitch Ordering Code Le Teeth Toolholder
IC L mm TPI External + Internal mm RH LH
18 3E18NPT-TM2...* 14.11 10
3/8” 16 14 3EI14NPT-TM2... 14.51 8 TMNC..-3 TMNC..-3LH
11.5 3EI11.5NPT-TM2... 13.25 6
14 3BEI14NPT-TM2... 21.77 12
3/8”B 22 BTMNC..-3B BTMNC..-3BLH

TM Standard
11.5 3BEI11.5NPT-TM2...** 19.88 9
11.5 5EI11.5NPT-TM2... 24.30 11 TM.C..-5 TM.C..-5LH
5/8” 27
8 5EI8NPT-TM2... 22.23 7 TMNC..-5 TMNC..-5LH
11.5 6BEI11.5NPT-TM2... 35.34 16
3/4”B 38.5 TMC..-6B TMC..-6BLH
8 6BEI8NPT-TM2... 31.75 10
* For external thread only.
To thread with insert cutting edge marked ”L”, use LH toolholders.
For toolholder information, see page 286.
** Single sided insert - RH only.

NPT
Internal
L
Le
30° 30° Internal

1°47’

90° 1° 47'
External
IC
Defined by: USAS B2.1:1968
Tolerance class: Standard NPT Coarse Pitch TM

Coarse Pitch TM
Thread Insert Size Ordering Code Cutting Edge Le Teeth
Inch IC L mm Internal mm Toolholder
1/4”-18 2I18NPT-TM028/074... 1 9.88 7 TMC20-2-124/009
1/4” 11
3/8”-18 2I18NPT-TM028/074... 1 9.88 7 TMC20-2-124/009
For toolholder information, see page 286.

275
NPTF (Dry Seal)
External / Internal
L
Le
30° 30° Internal

1°47’

90° 1° 47'
External
IC
Defined by: ANSI 1.20.3-1976
Tolerance class: Standard NPTF Standard TM

Standard TM
Insert Size Pitch Ordering Code Le Teeth Toolholder
IC L mm TPI External + Internal mm RH LH
14 3EI14NPTFTM2... 14.51 8
3/8” 16 TMNC..-3 TMNC..-3LH
11.5 3EI11.5NPTFTM2... 13.25 6
14 3BEI14NPTFTM2... 21.77 12
3/8”B 22 BTMNC..-3B BTMNC..-3BLH
11.5 3BEI11.5NPTFTM2... 19.88 9
TM Standard

11.5 5EI11.5NPTFTM2... 24.30 11 TM.C..-5 TM.C..-5LH


5/8” 27
8 5EI8NPTFTM2... 22.23 7 TMNC..-5 TMNC..-5LH
11.5 6BEI11.5NPTFTM2... 35.34 16
3/4”B 38.5 TMC..-6B TMC..-6BLH
8 6BEI8NPTFTM2... 31.75 10
To thread with insert cutting edge marked ”L”, use LH toolholders.
For toolholder information, see page 286.

NPTF (Dry Seal)


Internal
L
Le
30° 30° Internal

1°47’

90° 1° 47'
External
IC
Defined by: ANSI 1.20.3-1976
Tolerance class: Standard NPTF Coarse Pitch TM

Coarse Pitch TM
Thread Insert Size Ordering Code Cutting Edge Le Teeth
Inch IC L mm Internal mm Toolholder
1/4”-18 2I18NPTFTM028/078... 1 9.88 7 TMC20-2-124/009
1/4” 11
3/8”-18 2I18NPTFTM028/078... 1 9.88 7 TMC20-2-124/009
For toolholder information, see page 286.

276
NPS
External / Internal
L
Le
30° 30° Internal

External
IC
Defined by: USA NBS H28 (1957)
Tolerance class: Standard NPS Standard TM

Standard TM
Insert Size Pitch Ordering Code Le Teeth Nominal Thread Size
IC L mm TPI External + Internal mm Toolholder
14 3EI14NPSTM2... 14.51 8 1/2” TMNC16-3
3/8” 16 14 3EI14NPSTM2... 14.51 8 3/4” TMNC20-3
11.5 3EI11.5NPSTM2... 13.25 6 1”, 1 1/4” TMNC20-3
3/8”B 22 11.5 3BEI11.5NPSTM2...* 19.88 9 1”, 1 1/4” BTMNC20-3B

TM Standard
11.5 5EI11.5NPSTM2... 24.30 11 1 1/2”, 2” TMC25-5
5/8” 27
8 5EI8NPSTM2... 22.23 7 2 1/2” & larger TMC32-5
* One cutting edge.
All inserts have 2 cutting edges.
For toolholder information, see page 282.

277
BSPT
External / Internal
L
Le
R0.137P Internal
27.5° 27.5°

1°47’

90° 1° 47' R 0.137P


External IC
Defined by: B.S. 21:1985
Tolerance class: Standard BSPT Standard TM

Standard TM
Insert Size Pitch Ordering Code Le Teeth Toolholder
IC L mm TPI External + Internal mm RH LH
1/4” 11 19 2EI19BSPT-TM2... 9.36 7 TMC..-2 TMC..-2LH
14 3EI14BSPT-TM2... 14.51 8
3/8” 16 TMNC..-3 TMNC..-3LH
11 3EI11BSPT-TM2... 13.85 6
5/8” 27 11 5EI11BSPT-TM2... 23.09 10 TMC..-5 TMC..-5LH
TM Standard

To thread with insert cutting edge marked ”L”, use a LH toolholder.


For toolholder information, see page 282.

278
Pg
External / Internal
L
Internal Le
R0.107P 80º

R0.107P
External
IC
Defined by: DIN 40430
Tolerance class: Standard Standard TM

Standard TM
Insert Size Pitch Ordering Code Le Teeth Nominal Thread Size
IC L mm TPI External + Internal mm Toolholder
6.0mm 10.4 20 6.0EI20PGTM... 8.99 7 Pg7 TMMC..-6.0
20 2EI20PGTM2... 10.16 8 Pg7
1/4” 11 18 2EI18PGTM2... 9.88 7 Pg9, Pg11, Pg13.5, Pg16 TMC..-2
TMSH..-2
16 2EI16PGTM2... 9.53 6 Pg21, Pg29, Pg36, Pg42, Pg48

TM Standard
20 3EI20PGTM2... 13.97 11 Pg7
3/8” 16 18 3EI18PGTM2... 14.11 10 Pg9, Pg11, Pg13.5, Pg16 TMC..-3
TMSH..-3
16 3EI16PGTM2... 14.29 9 Pg21, Pg29, Pg36, Pg42, Pg48
5/8” 27 16 5EI16PGTM2... 25.40 16 Pg21, Pg29, Pg36, Pg42, Pg48 TMC..-5, TMSH..-5

All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm) which has one edge.
For toolholder information, see page 282.

279
ACME
Internal
L
Le
29° Internal

External
IC
Defined by: ANSI B1/5:1988
Tolerance class: 3G Coarse Pitch TM

Coarse Pitch TM
Thread Insert Size Ordering Code Cutting Edge Le Teeth Bore Dia. Range
Inch IC L mm Internal mm Toolholder mm
1/2”-16 6.0I16ACMETM028/052... 1 7.94 5 TMMC12-6.0 11.1
6.0mm 10.4
1/2”-16 6.0I16ACMETM028/052... 1 7.94 5 TMMC20-6.0 11.1
5/8”-16 2I16ACMETM028/053... 2 9.53 6 TMC12-2 14.2
5/8”-16 2I16ACMETM028/053... 2 9.53 6 TMC20-2 14.2
TM Standard

5/8”-14 2I14ACMETM028/054... 1 9.07 5 TMC20-2-124/005 14.0


3/4”-16 1/4” 11 2I16ACMETM028/055... 2 9.53 6 TMC12-2 17.4
3/4”-16 2I16ACMETM028/055... 2 9.53 6 TMC20-2 17.4
3/4”-14 2I14ACMETM028/083... 1 9.07 5 TMC20-2-124/006 17.2
3/4”-12 2I12ACMETM028/056... 1 8.47 4 TMC20-2-124/006 16.9
7/8”-14 3/8” 16 3I14ACMETM028/057... 2 14.51 8 TMNC16-3 20.4
7/8”-12 1/4” 11 2I12ACMETM028/058... 1 8.47 4 TMC20-2-124/006 20.1
1”-14 3I14ACMETM028/059... 2 14.51 8 TMC16-3 23.5
3/8” 16
1”-12 3I12ACMETM028/060... 2 14.82 7 TMNC16-3 23.2
1”-10 4I10ACMETM028/061... 1 17.78 7 TMC25-4-124/002 22.8
1/2” 22
1”-8 4I8ACMETM028/062... 1 19.05 6 TMC25-4-124/002 22.2
1 1/8”-12 3/8” 16 3I12ACMETM028/060... 2 14.82 7 TMC16-3 26.4
1 1/8”-10 4I10ACMETM028/084... 1 17.78 7 TMC25-4-124/007 26.0
1/2” 22
1 1/8”-8 4I8ACMETM028/063... 1 19.05 6 TMC25-4-124/002 25.4-28.5
1 1/4”-12 3/8” 16 3I12ACMETM028/060... 2 14.82 7 TMC20-3 29.6
1 1/4”-10 5/8” 27 5I10ACMETM.028/064... 2 22.86 9 TMC25-5-124/004 29.2
1 1/4”-8 1/2” 22 4I8ACMETM028/063... 1 19.05 6 TMC25-4-124/002 25.4-28.5
1 3/8”-10 5I10ACMETM028/065... 2 22.86 9 TMC25-5-124/004 32.3
1 3/8”-8 5I8ACMETM028/066... 2 22.23 7 TMC25-5-124/004 31.7
1 3/8”-6 5I6ACMETM028/067... 1 21.17 5 TMC25-5-124/008 30.6
1 1/2”-10 5I10ACMETM028/068... 2 22.86 9 TMC25-5 35.5
1 1/2”-8 5I8ACMETM028/069... 2 22.23 7 TMC25-5-124/004 34.9
1 1/2”-6 5I6ACMETM028/070... 2 21.17 5 TMC25-5-124/004 33.8
1 3/4”-10 5I10ACMETM028/064... 2 22.86 9 TMC32-5 41.9
1 3/4”-8 5I8ACMETM028/069... 2 22.23 7 TMC25-5 41.2
5/8” 27
1 3/4”-6 5I6ACMETM028/070... 2 21.17 5 TMC25-5 40.2
1 3/4”-5 5I5ACMETM028/071... 2 20.32 4 TMC25-5-124/004 39.3
2”-8 5I8ACMETM028/069... 2 22.23 7 TMC32-5 47.6
2”-6 5I6ACMETM028/072... 2 21.17 5 TMC25-5 46.5
2”-5 5I5ACMETM028/071... 2 20.32 4 TMC25-5 45.7
2 1/4”-6 5I6ACMETM028/072... 2 21.17 5 TMC32-5 52.9
2 1/4”-5 5I5ACMETM028/073... 2 20.32 4 TMC25-5 52.0
2 1/2”-5 5I5ACMETM028/073... 2 20.32 4 TMC32-5 58.4

For toolholder information, see page 282.

280
Trapez
Internal
L
Le
30° Internal

External
IC
Defined by: Trapez DIN 103
Coarse Pitch TM
Tolerance class: 7e/7H

Coarse Pitch TM
Thread Insert Size Ordering Code Cutting Edge Le Teeth Bore Dia. Range
mm IC L mm Internal mm Toolholder mm
TR16x2.0 2I2.0TRTM028/028... 1 10 5 TMC20-2-124/006 14.0
TR18x2.0 1/4” 11 2I2.0TRTM028/029... 1 10 5 TMC20-2-124/006 16.0-18.0
TR20x2.0 2I2.0TRTM028/029... 1 10 5 TMC20-2-124/006 16.0-18.0
TR24x3.0 4I3.0TRTM028/030... 1 18 6 TMC25-4-124/002 21.0

TM Standard
TR26x3.0 4I3.0TRTM028/031... 1 18 6 TMC25-4-124/002 23.0-27.0
TR28x3.0 4I3.0TRTM028/031... 1 18 6 TMC25-4-124/002 23.0-27.0
TR30x3.0 1/2” 22 4I3.0TRTM028/031... 1 18 6 TMC25-4-124/002 23.0-27.0
TR32x3.0 4I3.0TRTM028/032... 1 18 6 TMC25-4-124/007 29.0-33.0
TR34x3.0 4I3.0TRTM028/032... 1 18 6 TMC25-4-124/007 29.0-33.0
TR36x3.0 4I3.0TRTM028/032... 1 18 6 TMC25-4-124/007 29.0-33.0
TR38x3.0 5I3.0TRTM028/033... 2 24 8 TMC25-5-124/004 35.0-39.0
TR40x3.0 5I3.0TRTM028/033... 2 24 8 TMC25-5-124/004 35.0-39.0
TR42x3.0 5I3.0TRTM028/033... 2 24 8 TMC25-5-124/004 35.0-39.0
TR44x3.0 5I3.0TRTM028/033... 2 24 8 TMC25-5 41.0-45.0
TR46x3.0 5I3.0TRTM028/033... 2 24 8 TMC25-5 41.0-45.0
TR48x3.0 5I3.0TRTM028/033... 2 24 8 TMC25-5 41.0-45.0
TR50x3.0 5I3.0TRTM028/033... 2 24 8 TMC32-5 47.0-57.0
TR52x3.0 5I3.0TRTM028/033... 2 24 8 TMC32-5 47.0-57.0
TR55x3.0 5I3.0TRTM028/033... 2 24 8 TMC32-5 47.0-57.0
TR60x3.0 5I3.0TRTM028/033... 2 24 8 TMC32-5 47.0-57.0
5/8” 27
TR65x4.0 5I4.0TRTM028/034... 2 24 6 TMC32-5 61.0-106.0
TR70x4.0 5I4.0TRTM028/034... 2 24 6 TMC32-5 61.0-106.0
TR75x4.0 5I4.0TRTM028/034... 2 24 6 TMC32-5 61.0-106.0
TR80x4.0 5I4.0TRTM028/034... 2 24 6 TMC32-5 61.0-106.0
TR85x4.0 5I4.0TRTM028/034... 2 24 6 TMC32-5 61.0-106.0
TR90x4.0 5I4.0TRTM028/034... 2 24 6 TMC32-5 61.0-106.0
TR95x4.0 5I4.0TRTM028/034... 2 24 6 TMC32-5 61.0-106.0
TR100x4.0 5I4.0TRTM028/034... 2 24 6 TMC32-5 61.0-106.0
TR105x4.0 5I4.0TRTM028/034... 2 24 6 TMC32-5 61.0-106.0
TR110x4.0 5I4.0TRTM028/034... 2 24 6 TMC32-5 61.0-106.0

For toolholder information, see page 282.

281
External and Internal Toolholders

L1

D D2

D1
L

TM Standard Spare Parts

Insert Size Ordering Code Dimensions mm

IC L L1 D D1 D2 Insert Screw Torx Key


TMMC12-6.0 69.0 12.0 12 6.8 9.0
6.0mm SN7T K7T
TMMC20-6.0 84.0 17.0 20 6.8 9.0
TMC12-2 70.0 12.0 12 8.9 11.5
TM Standard

1/4” TMC20-2 85.0 20.0 20 8.9 11.5 SN2TM K2T


TMC20-2LH 85.0 20.0 20 8.9 11.5
TMC16-3 90.0 22.0 16 13.6 17.0
3/8” SN3TM K3T
TMC20-3 95.0 43.0 20 16.6 20.0
BTMC16-3B 79.5 29.0 16 13.5 17.0 SN3TM K3T
BTMC20-3B 81.5 29.0 20 15.5 19.0
3/8”B
BTMC25-3B 92.3 30.0 25 15.5 19.0 SN3T K3T
BTMWC25-3B 90.8 30.0 25 18.5 22.0
TMC25-5 110.0 52.0 25 24.0 30.0
5/8” TMC25-5LH 110.0 52.0 25 24.0 30.0 SN5TM K5T
TMC32-5 120.0 58.0 32 31.0 37.0
TMC32-6B 115.0 53.0 32 27.0 35.0
3/4”B SM7T K30T
TMC40-6B 135.0 63.0 40 38.0 46.0

282
Internal Thread Application for Standard Toolholder
Toolholder Min. Thread Dia.

D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS UNJ

TMMC12-6.0 9.0 M10x0.75; M12x1.0; M14x1.25; ⁄16-32UN; 7⁄16-28UNEF; 1⁄2 -24UNS;


7
⁄16-24UNJEF; 1⁄2 -20UNJF; 9⁄16-18UNJF;
9

TMMC20-6.0 M14x1.5 ⁄16-20UNF; 9⁄16-18UNF; 9⁄16-16UNF


7
⁄16-16UNJF
9

TMC12-2 9
⁄16-32UN; 9⁄16-28UN; 9⁄16-24UNEF; ⁄16-24UNJEF; 3⁄4 -20UNJEF; 5⁄8 -18UNJF;
9
TMC20-2 11.5 M15x1.0; M16x1.5 5
⁄8 -20UN; 9⁄16-18UNF; 9⁄16-16UNF; ⁄8 -16UNJF; 7⁄8 -14UNJF
5
TMC20-2LH 7
⁄8 -14UNF
3
⁄4 -32UN; 13 ⁄16-28UN; 7⁄8 -24UNS; 15⁄8 -24UNJ; 7⁄8 -20UNJEF; 11⁄16-18UNJEF;
TMC16-3 17.0 M20x1.0; M22x1.5; M24x2.0 7
⁄8 -20UNEF; 7⁄8 -18UNS 7⁄8 -16UNS; 7
⁄8 -16UNJ; 15⁄8 -14UNJ; 15⁄16-12UNJ
1-14UNS; 13⁄16-12UN
7
⁄8 -32UN; 15⁄16-28UN; 1-24UNS; 15⁄8 -24 UNJ; 15⁄16-20UNJEF; 11⁄16-18UNJEF;
TMC20-3 20.0 M24x1.0; M25x1.5; M27x2.0 15
⁄16-20UNEF; 1-18UNS; 1-16 UNS; 1-16UNJ; 15⁄8 -14UNJ; 11⁄16-12UNJ
11⁄8 -14UNS; 11⁄16-12UN

BTMC16-3B 17.0 M20x1.0; M22x1.5; M24x2.0


7
⁄8 -24UNS; 7⁄8 -20UNEF; 7⁄8 -18UNS;
7
⁄8 -16UNS; 1-14UNS; 13⁄16-12UN

BTMC20-3B 19.0 M22x1.0; M24x1.5; M25x2.0


7
⁄8 -24UNS; 15 ⁄16-20UNEF; 1-18UNS;
BTMC25-3B 1-16UNS; 1-14UNS; 1-12UNF

BTMWC25-3B 22.0 M27x1.5 M25x1.0; M30x2 1-24UNS; 11⁄16-20UN; 11⁄16-18UNEF;


11⁄16-16UNEF; 11⁄8 -14UNS; 11⁄8 -12UNF

TMC25-5
M35x1.5; M39x2.0; M36x3.0; 13⁄8 -24UNS; 13⁄8 -20UN; 17⁄16-18UNEF;
30.0 M36x4.0; M42x4.5; M48x5.0 13⁄4 -5 17⁄16-16UNEF; 11⁄2 -14UNS; 11⁄2 -12UNF; 17⁄16-16UNJ; 11⁄2 -12UNJF
15⁄8 -10UNS; 17⁄16-8UN; 15⁄8 -6UN

TM Standard
TMC25-5LH

M45x1.5; M45x2.0; M50x3.0; 15⁄8 -24UNS; 111 ⁄16-20UN; 111 ⁄16-18UNEF;


TMC32-5 37.0 M56x4.0 111 ⁄16-16UNEF; 13⁄4 -14UNS; 13⁄4 -12 UN; 111 ⁄16-16UNJ; 13⁄4 -12UNJ
17⁄8 -10UNS; 2-8 UN; 21⁄4 -6UN

TMC32-6B 35.0 M64x6.0 M42x1.5; M42x2.0; M48x3.0; 2-4.5; 21⁄4 -6UN


M55x4.0; M48x5.0; M56x5.5 21⁄2 -4

TMC40-6B 46.0 M64x6.0 M52x1.5; M55x2.0; M60x3.0; 21⁄2 -4 23⁄8 -6UN


M60x4.0; M60x5.5

D2 BSW/BSF BSP BSPT NPT NPTF PG NPS Trapez ACME

TMMC12-6.0 9.0
7
⁄16-26BSF; 1⁄2 -20BSW; 1
⁄4 -19 PG7 1
⁄2 -16
TMMC20-6.0 7
⁄16-18BSF;
TMC12-2 5
⁄8 -26BSF; 5⁄8 -20BSW;
TMC20-2 11.5 9
⁄16-16BSF; 11⁄16-14BSF
3
⁄8 -19; 1 ⁄2 -14 3
⁄8 -19 PG9; PG21 5
⁄8 -16;
TMC20-2LH

TMC16-3 17.0
13
⁄16-26BSF; 7⁄8 -20BSW; 5
⁄8 -14; PG13.5; 1
⁄2 -14; 1-11.5 1-14; 11 ⁄8 -12
7
⁄8 -16BSW; 13 ⁄16-12BSW 11⁄4 -11 PG21

TMC20-3 20.0
15
⁄16-26BSF; 1-20BSW; 3
⁄4 -14; 1-11 PG16; 3
⁄4 -14; 11 ⁄4 -12
111 ⁄16-16BSW; 15 ⁄16-12BSW; PG21 1-11.5
7
⁄ -20BSW; 7⁄8 -16BSW;
8
5
⁄8 -14;
BTMC16-3B 17.0 13
⁄16-12BSW 1-11.5
1-11
BTMC20-3B 19.0
15
⁄16-20BSW; 1-16BSW; 3
⁄4 -14; 1-11 1-11.5
BTMC25-3B 11⁄16-12BSW

BTMWC25-3B 22.0 11⁄16-20BSW; 11⁄8 -16BSW


7
⁄8 -14; 1-11.5
1-11

TMC25-5
1.4-16BSW; 13⁄8 -12BSW; 11⁄4 -11.5; 11 ⁄2 -10; 13 ⁄4-8;
30.0 17⁄16-8BSW; 13⁄4 -7BSF; 11⁄8 -11 11⁄4 -11 11⁄4 -11.5 11⁄4 -11.5 PG29 21⁄2 -8 TR44-3.0
1.6-6BSW 13 ⁄4 -6; 2-5
TMC25-5LH

13⁄4 -16BSW; 17⁄8 -12BSW; 11⁄2 -11.5; TR50-3.0; 13 ⁄4 -10; 2-8;


TMC32-5 37.0 2.1-8BSW; 17⁄8 -6BSW; 11⁄2 -11 11⁄2 -11 11⁄2 -11.5 11⁄2 -11.5 PG36 21⁄2 -8 TR65-4.0 21 ⁄4 -6; 21 ⁄2 -5

TMC32-6B 35.0 21⁄4 -6 BSF; 3-5BSF; 11⁄2 -11 21⁄2 -8 21⁄2 -8


31⁄2 -4.5BSF;

TMC40-6B 46.0 25⁄8 -6BSW; 3-5BSF; 2-11 3-8 3-8


31⁄2 -4.5BSF

283
External and Internal Toolholders

L1

D D2

D1
L

TML Long Tools Spare Parts

Insert Size Ordering Code Dimensions mm

IC L L1 D D1 D2 Insert Screw Torx Key


1/4” TMLC25-2 125.0 17.0 25 8.9 11.5 SN2TM K2T
TMLC25-3 125.0 25.0 25 18.6 22.0
3/8” SN3T K3T
BTMLC25-3 125.0 63.5 25 18.6 22.0
TM Standard

BTMLC20-3B 96.5 44.0 20 15.5 19.0


3/8”B SN3T K3T
BTMLC25-3B 125.0 63.5 25 18.6 22.0
TMLC25-5 150.0 92.0 25 24.0 30.0
5/8” SN5TM K5T
TMLC32-5 160.0 98.0 32 31.0 37.0
3/4”B TMLC40-6B 165.0 93.0 40 38.0 46.0 SM7T K30T

284
Internal Thread Application for TML Toolholder
Toolholder Min. Thread Dia.

D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS UNJ


⁄16-32UN; ⁄16-28UN; ⁄16-24UNEF;
9 9 9
⁄16-24UNJEF; 3⁄4 -20UNJEF; 5⁄8 -18UNJF;
9
TMLC25-2 11.5 M15x1.0; M16x1.5 ⁄8 -20UN; 9⁄16-18UNF; 9⁄16-16UNF;
5
⁄8 -16UNJF; 7⁄8 -14UNJF
5
⁄8 -14UNF
7

TMLC25-3 1-32UN; 1-28UN; 1-24UNS; 11⁄16-20UN; 15⁄8 -24 UNJ; 11⁄16-20UNJ; 11⁄16-18UNJEF;
BTMLC25-3 22.0 M27x1.5 M25x1.0; M30x2.0 11⁄16-18UNEF; 11⁄16-16UNEF; 11⁄8 -14UNS; 11⁄16-16; 11⁄8 -12UNJF
11⁄8 -12

BTMLC20-3B 19.0 M22x1.0; M24x1.5; M25x2.0


7
⁄8 -24UNS; 15 ⁄16-20UNEF; 1-18UNS;
1-16UNS; 1-14UNS; 1-12UNF

BTMLC25-3B 22.0 M27x1.5 M25x1.0; M30x2.0 1-24UNS; 11⁄16-20UN; 11⁄16-18UNEF;


11⁄16-16UNEF; 11⁄8 -14UNS; 11⁄8 -12UNF

M35x1.5; M39x2.0; M36x3.0; 13⁄8 -24UNS; 13⁄8 -20UN; 17⁄16-18UNEF;


TMLC25-5 30.0 M36x4.0; M42x4.5; M48x5.0 13⁄4 -5 17⁄16-16UNEF; 11⁄2 -14UNS; 11⁄2 -12UNF; 17⁄16-16UNJ; 11⁄2 -12UNJF
15⁄8 -10UNS; 17⁄16-8UN; 15⁄8 -6UN
M45x1.5; M45x2.0; M50x3.0; 15⁄8 -24UNS; 111 ⁄16-20UN; 111 ⁄16-18UNEF;
TMLC32-5 37.0 M56x4.0 111 ⁄16-16UNEF; 13⁄4 -14UNS; 13⁄4 -12UN; 111 ⁄16-16UNJ; 13⁄4 -12UNJ
17⁄8 -10UNS; 2-8 UN; 21⁄4 -6UN

TMLC40-6B 46.0 M64x6.0 M52x1.5; M55x2.0; M60x3.0;


M60x4.0; M60x5.5 21⁄2 -4 23⁄8 -6UN

TM Standard
D2 BSW/BSF BSP BSPT NPT NPTF PG NPS Trapez ACME

TMLC25-2 11.5
5
⁄ -26BSF; 5⁄8 -20BSW;
8 3
⁄8 -19; 1⁄2 -14 3
⁄8 -19 PG9; PG21
11
⁄16-14BSF

TMLC25-3 22.0 11⁄16-26BSF; 11⁄16-20BSW; ⁄8 -14; 1-11


7
PG21 1-11.5
BTMLC25-3 11⁄8 -16BSW

BTMLC20-3B 19.0
15
⁄16-20BSW; 1-16BSW; 3
⁄4 -14; 1-11 1-11.5
11⁄16-12BSW

BTMLC25-3B 22.0 11⁄16-20BSW; 11⁄8 -16BSW ⁄8 -14; 1-11


7
PG21 1-11.5

11⁄4 -11.5; 11 ⁄2 -10; 13 ⁄4-8;


TMLC25-5 30.0 13⁄4 -7BSF; 17⁄8 -6BSW 11⁄4 -11 11⁄4 -11 11⁄4 -11.5 11⁄4 -11.5 PG29 21⁄2 -8 TR44-3.0
13 ⁄4 -6; 2-5
11⁄2 -11.5; TR50-3.0; 13 ⁄ 4 -10; 2-8;
TMLC32-5 37.0 17⁄8 -6BSW 11⁄2 -11 11⁄2 -11 11⁄2 -11.5 11⁄2 -11.5 PG36 21⁄2 -8 TR65-4.0 21 ⁄4 -6; 21 ⁄2 -5

TMLC40-6B 46.0 3-5BSF; 31⁄2 -4.5BSF 2-11 21⁄2 -8 21⁄2 -8

285
External and Internal Toolholders

L1

D D2

D1
L

124/... - For Coarse Pitch Threads Spare Parts

Insert Size Ordering Code Dimensions mm

IC L L1 D D1 D2 Insert Screw Torx Key


6.0mm TMMC20-6.0-124/003 85 15.0 20 6.7 9.0 SN7T K7T
TMC20-2-124/005 77 15.5 20 7.4 10.0
1/4” TMC20-2-124/006 77 15.5 20 9.0 12.0 SN2TM K2T
TM Standard

TMC20-2-124/009 77 15.5 20 7.4 10.0


3/8” TMC16-3-124/001 91 20.5 16 12.2 15.5 SN3TM K3T
TMC25-4-124/002 88 30.0 25 13.4 18.0 SN4TM
1/2” K4T
TMC25-4-124/007 98 40.0 25 16.0 20.0 SA4TM
TMC25-5-124/004 98 40.0 25 19.0 25.0 SA5TM
5/8” K5T
TMC25-5-124/008 98 40.0 25 16.4 22.0 SN5TM

286
Internal Thread Application for 124/... Coarse Pitch Toolholder
Toolholder Min. Thread Dia.
ISO
D2 ISO Fine UNC UN/UNF/UNEF/UNS UNJ
Coarse

TMMC20-6.0-124/003 9.0 M12x1.75 M12x1.0; M22x1.5; M12x1.75 ⁄16-14


7
11
⁄16-32UN; 1⁄2 -24UNS; 9⁄16-18UNF; ⁄16-24UNJEF; 1⁄2 -20UNJF; 9⁄16-18UNJF;
9
9
⁄16-16UNF ⁄16-16UNJF
9

TMC20-2-124/005 10.0 1
⁄2 -13 5
⁄8 -12UN

TMC20-2-124/006 12.0 ⁄8 -11


5

TMC20-2-124/009 10.0
11
⁄16-32UN; 3 ⁄4 -28UN; 3 ⁄4 -24UNS; 15⁄8 -24UNJ; 13 ⁄16-20UNJEF;
TMC16-3-124/001 15.5 M20x2.5 M20x1.0; M22x1.5; M22x2.0 3
⁄4 -10 13
⁄16-20UNEF; 7⁄8 -18UNS; 7⁄8 -16UNS; 11⁄16-18UNJEF; 13 ⁄16-16UNJ;
7
⁄8 -14UNF; 7⁄8 -12UN 7
⁄8 -14UNJF; 7⁄8 -12UNJ

TMC25-4-124/002 18.0 M22x2.5;


M24x3.0 ⁄8 -9; 11⁄8 -7
7

TMC25-4-124/007 20.0 1-8

11⁄8 -24UNS; 13⁄16-20UN; 13⁄16-18UNEF;


TMC25-5-124/004 25.0 M30x3.5 M30x1.5;
M56x4.0
M33x2.0; M39x3.0; 13⁄8 -6 13⁄16-16UNEF; 11⁄4 -14UNS; 11⁄4 -12UNF; 13⁄16-16UNJ; 11⁄4 -12UNJF
11⁄2 -10UNS; 11⁄4 -8UN

TMC25-5-124/008 22.0

TM Standard
D2 BSW/BSF BSP BSPT NPT NPTF PG NPS Trapez ACME

TMMC20-6.0-124/003 9.0 ⁄16-26BSF; 7⁄16-18BSF;


7 1
⁄4 -19 PG7
1
⁄2 -14;
1-11.5

TMC20-2-124/005 10.0 1
⁄2 -16BSF 5
⁄8 -14

TMC20-2-124/006 12.0 ⁄8 -14BSF


5
TR16-2 3
⁄4 -14; 3⁄4 -12

TMC20-2-124/009 10.0 1
⁄4 -18 1
⁄4 -18

TMC16-3-124/001 15.5 3
⁄4 -12BSF 1
⁄2 -14 3
⁄4 -14; 1-11 3⁄4 -14; 1-11.5 3⁄4 -14; 1-11.5 PG13.5; 1-11.5
PG21

TMC25-4-124/002
7
⁄8 -11BSF; 1-10BSF; 7⁄8 -9BSW;
18.0 1-8BSW TR24-3.0 1-10; 1-8

TMC25-4-124/007 20.0 TR32-3.0 11⁄8 -10

25.0 115⁄⁄16 -8BSW; 11⁄4 -7BSW; 11⁄4 -11.5; 11⁄4 -11.5; 11⁄4 -11.5; TR38-3.0 111⁄4⁄2-10; 13⁄8 -8;
3 1
TMC25-5-124/004 16 -6BSW
1-11 1-11 21⁄2 -8 21⁄2 -8 PG21 21⁄2 -8 -6; 13⁄4 -5

TMC25-5-124/008 22.0 11⁄8 -7BSW 13⁄8 -6

287
External and Internal Toolholders

L1

D D2

D1
L

TMN - For Conical Threads (NPT, NPTF, BSPT) Spare Parts

Insert Size Ordering Code Dimensions mm

IC RH *LH L L1 D D1 D2 Insert Screw Torx Key


TMNC16-3 TMNC16-3LH 90.0 22.0 16 12.5 15.5
3/8” SN3TM K3T
TMNC20-3 TMNC20-3LH 85.0 23.0 20 15.0 19.0
BTMNC16-3B BTMNC16-3BLH 79.5 29.0 16 13.5 17.0
3/8”B SN3TM K3T
TM Standard

BTMNC20-3B BTMNC20-3BLH 81.5 29.0 20 15.5 19.0


5/8” TMNC32-5 TMNC32-5LH 120.0 58.0 32 31.0 37.0 SN5TM K5T

L R

A A
LH Tool RH Tool

* To use the cutting edge


marked ”L”, LH Cutter is required.

288
Internal Thread Application for TMN Toolholder
Toolholder Min. Thread Dia.

D2 ISO Fine UNC UN/UNF/UNEF/UNS UNJ

TMNC16-3
11
⁄16-32UN; ⁄4 -28UN; ⁄4 -24UNS;
3 3
15⁄8 -24UNJ; 13 ⁄16-20UNJEF; 11⁄16-18UNJEF;
TMNC16-3LH 15.5 M20x1.0; M22x1.5; M22x2.0 13
⁄16-20UNEF; 7⁄8 -18UNS; 7⁄8 -16UNS; 13
⁄16-16 UNJ; 7⁄8 -14UNJF; 7⁄8 -12UNJ
7
⁄8 -14UNF; 3⁄4 -12UN
TMNC20-3
7
⁄8 -32UN; 7⁄8 -28UN; 7⁄8 -24UNS; 15⁄8 -24UNJ; 15 ⁄16-20UNJEF; 11⁄16-18UNJEF;
TMNC20-3LH 19.0 M22x1.0; M24x1.5; M25x2.0 15
⁄16-20UNEF; 1-18UNS; 1-16UNS; 15
⁄16-16UNJ; 1 5⁄8 -14UNJ; 1-12UNJF
1-14UNS; 1-12UNF
BTMNC16-3B 17.0 M20x1.0; M22x1.5; M24x2.0
7
⁄8 -24UNS; 7⁄8 -20UNEF; 7⁄8 -18UNS;
BTMNC16-3BLH 7
⁄8 -16UNS; 1-14UNS; 13 ⁄16-12UN

BTMNC20-3B 19.0 M22x1.0; M24x1.5; M25x2.0


7
⁄8 -24UNS; 15 ⁄16-20UNEF; 1-18UNS;
BTMNC20-3BLH 1-16UNS; 1-14UNS; 1-12UNF

TMNC32-5 M45x1.5; M45x2.0; M50x3.0; 15 ⁄8 -24UNS; 111 ⁄16-20UN; 111 ⁄16-18UNEF;


TMNC32-5LH 37.0 M56x4.0 111 ⁄16-16UNEF; 13⁄4 -14UNS; 13⁄4 -12UN;
17⁄8 -10UNS; 2-8UN; 21⁄4 -6UN

D2 BSW/BSF BSP BSPT NPT NPTF PG NPS Trapez ACME

TMNC16-3 PG11;
TMNC16-3LH 15.5 13
⁄16-16BSW 1
⁄2 -14 1
⁄2 -14; 1-11 1
⁄2 -14; 1-11.5 1⁄2 -14; 1-11.5 1
⁄2 -14; 1-11.5 ⁄8 -14; 1-12
7
PG21
TMNC20-3
15
⁄16-26BSW;
TMNC20-3LH 19.0 15
⁄16-20BSW; 1-16BSW; 3⁄4 -14; 1-11 3
⁄4 -14; 1-11 3
⁄4 -14; 1-11.5 3⁄4 -14; 1-11.5 PG21 3
⁄4 -14; 1-11.5
11⁄16-12BSW

TM Standard
BTMNC16-3B 17.0
7
⁄ 8 -20BSW; 7⁄ 8 -16BSW; 5⁄8 -14; 1-11 3
⁄4 -14; 1-11.5 3⁄4 -14; 1-11.5 1-11.5
BTMNC16-3BLH 13⁄16-12BSW

BTMNC20-3B 19.0
15
⁄16-20BSW; 1-16BSW; 3⁄4 -14; 1-11 3
⁄4 -14; 1-11.5 3⁄4 -14; 1-11.5 1-11.5
BTMNC20-3BLH 11⁄16-12BSW

TMNC32-5 37.0 17⁄8 -6BSW 11⁄2 -11 11⁄2 -11 11⁄2 -11.5; 11⁄2 -11.5; PG36 11⁄2 -11.5;
TMNC32-5LH 21⁄2 -8 21⁄2 -8 21⁄2 -8

289
External and Internal Toolholders

L1

D D2

D1
L

TM2 - Twin Flutes Spare Parts

Insert Size Ordering Code Dimensions mm

IC L L1 D D1 D2 Insert Screw Torx Key


1/4” TM2C20-2 85 20.0 20 14.4 17.0 SN2TM K2T
3/8” TM2C25-3 100 43.0 25 22.5 26.0
SN3T K3T
3/8”B BTM2C25-3B 104.2 46.0 25 22.5 26.0
5/8” TM2C32-5 120 45.0 32 36.0 42.0 SN5TM K5T
TM Standard

3/4”B TM2C40-6B 137.2 65.0 40 44.0 52.0 SM7T K30T

Internal Thread Application for TM2 Toolholder


Toolholder Min. Thread Dia.

D2
ISO Fine UNC UN/UNF/UNEF/UNS UNJ BSW/BSF BSP BSPT NPT NPTF PG NPS
(mm)
3
⁄4 -32UN; 13 ⁄16-28UN; 7⁄8 -24UNS; 15⁄8 -24UNJ; 7⁄8 -20UNJEF; P G16 ;
TM2C20-2 17.0 M22x1.5 7
⁄8 -20UNEF; 7⁄8 -18UNS; 11⁄16-18UNJEF; 7⁄8 -16UNJ; ⁄8 -14
5
PG21
7
⁄8 -16UNS; 1-14UNS 15⁄8 -14UNJ
TM2C25-3 26.0 M32x1.5; 11⁄4-24UNS; 13⁄16-20UN; 15⁄8 -24UNJ; 13⁄16-20UNJ; 13⁄16-26BSF;
BTM2C25-3B M33x2.0 11⁄4-18UNEF; 11⁄4-16UNEF; 11⁄4 -18UNJEF; 11⁄4 -16UNJ; 11⁄4 -20BSW; 11⁄8 -11 PG36 11⁄4 -11.5
13⁄8-14UNS; 15⁄16-12UN 15⁄16-12UNJ 15⁄16-16BSW
M48x1.5; 17⁄8-20UN; 2-18UNS; 2-16UNS; 2-16BSW;
TM2C32-5 42.0 M50x2.0;
M55x3.0; 2-14UNS; 2-12UN; 21⁄4 -10UNS; 115 ⁄16-16UNJ; 2-12UNJ 2-12BSW; 2-11 2-11 2-11.5 2-11.5 PG36 2-11.5;
21⁄2 -8
M64x4.0 21⁄4 -8UN; 21⁄2 -6UN 21⁄4 -8BSW
M58x1.5; 27⁄8 -6BSW;
TM2C40-6B 52.0 M68x4.0; 23⁄4 -4 25⁄8 -6UN 27⁄8 -5BSW; 21⁄4 -11 21⁄2 -8 21⁄2 -8
M70x6.0 33⁄4 -4.5BSF

290
External and Internal Toolholders

L1

D D2

D1
L

TMO - Twin Flute Offset Spare Parts


Insert
Ordering Code Applicable Threads Dimensions mm
Size
IC External Internal External & Internal L L1 D D1 D2 Insert Screw Torx Key
TMOC20-2-1 16UN 48/32/16UN
TMOC20-2-2 24/18UN 48/24/18UN 24W
TMOC20-2-3 28/14UN 28/14UN 28/14W
TMOC20-2-4 20UN 20UN

TM Standard
TMOC20-2-5 26W
1/4” 90 25 20 11.9 14.5 SN2TM K2T
TMOC20-2-6 20W
TMOC20-2-7 19W
TMOC20-2-8 1.0/1.5ISO 0.5/1.0/1.5ISO
TMOC20-2-9 0.75ISO 48UN, 0.75ISO
TMOC20-2-10 1.25ISO 1.25ISO
TMOC20-3-1 1.5ISO 0.5/1.5ISO
TMOC20-3-2 13UN 13UN 26W
TMOC20-3-3 28UN 32/28UN
TMOC20-3-4 27UN 27UN
TMOC20-3-5 11.5UN 11.5NPS
TMOC20-3-6 24/20/18/16/14/12UN 24/20/18/16/14/12UN 26/20/18/16/14/12W, 14NPS
3/8” 95 43 20 16.6 20.0 SN3T K3T
TMOC20-3-7 1.25ISO 1.25ISO 24W
TMOC20-3-8 19W
TMOC20-3-9 11W
TMOC20-3-10 1.0/2.0ISO 0.5/1.0/2.0ISO
TMOC20-3-11 0.75ISO 32UN, 0.75ISO
TMOC20-3-12 1.75ISO 1.75ISO
TMOC25-5-1 24/20/18/14/13/12UN 24/20/18/14/13/11UN 14W
TMOC25-5-2 24/18/12UN 24/18/12/6UN 12W
TMOC25-5-3 16UN 16UN 16W, 8NPS
TMOC25-5-4 14/7UN 14UN 14/7W
TMOC25-5-5 11.5UN 11.5NPS
TMOC25-5-6 11UN 11UN 11W
TMOC25-5-7 10UN 10/5UN 10W
TMOC25-5-8 9UN 9UN 9W
5/8” 110 52 25 24 30.0 SN5TM K5T
TMOC25-5-9 8UN 8UN 8W
TMOC25-5-10 7UN
TMOC25-5-11 6UN 6W
TMOC25-5-12 1.0/2.0/2.5/4.0ISO 1.0/2.0/2.5/4.0/5.0ISO
TMOC25-5-13 1.25ISO 1.25ISO
TMOC25-5-14 1.5/2.5/4.5ISO 1.5/2.5/4.5/ISO
TMOC25-5-15 1.75ISO 1.75ISO
TMOC25-5-16 1.0/1.5/3.0/3.5ISO 1.0/1.5/3.0/3.5ISO

291
External and Internal Toolholders

Cutter Drive
d (H7 ISO 240-1975 (mm)
)

D2

TM Shell Mill Spare Parts

Insert Size Ordering Code No. of Dimensions mm


inserts
IC D2 d(H7) H Insert Screw Torx Key Holder Screw
1/4” TMSH-D38-16-2 6 38.0 16.0 40.0 M8x1.25x35
SN2T HK2T
1/4” TMSH-D50-22-2 8 50.0 22.0 40.0 M10x1.50x35
3/8” TMSH-D50-22-3 6 50.0 22.0 40.0
SN3TM HK3T M10x1.50x35
TM Standard

3/8B” TMSH-D63-22-3B 6 63.0 22.0 40.0


5/8” TMSH-D63-22-5 4 63.0 22.0 45.0 SN5TM HK5T M10x1.50x35
3/4B” TMSH-D63-22-6B 4 63.0 22.0 50.0 SM7T HK7T M10x1.50x35
5/8” TMSH-D80-27-5 6 80.0 27.0 50.0 SN5TM HK5T M12x1.75x40
3/4B” TMSH-D80-27-6B 5 80.0 27.0 50.0 SM7T HK7T M12x1.75x40
5/8” TMSH-D100-32-5 7 100.0 32.0 55.0 SN5TM HK5T M16x2.00x40
3/4B” TMSH-D100-32-6B 6 100.0 32.0 55.0 SM7T HK7T M16x2.00x40
5/8” TMSH-D125-40-5 9 125.0 40.0 63.0 SN5TM HK5T M20x2.50x50
3/4B” TMSH-D125-40-6B 8 125.0 40.0 63.0 SM7T HK7T M20x2.50x50

292
Internal Thread Application for Shell Mill Toolholder
Toolholder Min. Thread Dia.

D2
ISO Fine UNC UN/UNF/UNEF/UNS UNJ BSW/BSF BSP BSPT NPT NPTF PG NPS
(mm)

111 ⁄ 16 -20UN; 13⁄4 -18UNS; 1111⁄8⁄16-24UNJ;


5

-20UNJ; 113⁄⁄44 -26BSF;


3
TMSH-D38-16-2 38.0 M45x1.5 1 ⁄4 -16UNS; 1 ⁄8 -14UNS 13⁄4 -16UNJ
3 7
-20BSW PG36

TMSH-D50-22-2 50.0 M56x1.5 21⁄4 -20UN; 21⁄4 -18UNS; 21⁄4 -20UNJ;


21⁄4 -16UNS; 21⁄4 -14UNS 21⁄4 -16UNJ
2 1 ⁄ 4 -20UN; 3 1 ⁄ 4 -18UNS; 21⁄4 -20UNJ; 21⁄4 -20BSW;
TMSH-D50-22-3 50.0 M56x1.5; M58x2.0 31⁄4 -16UNS; 31⁄4 -14UNS; 21⁄4 -16UNJ; 23⁄8 -16BSW; 21⁄4 -11 PG42 2-11.5
23⁄8 -12UN 23⁄8 -12UNJ 23⁄8 -12BSW
2 3 ⁄ 4 -20UN; 2 3 ⁄ 4 -18UNS;
TMSH-D63-22-3B 63.0 M70x1.5; M70x2.0 2 3⁄4 -16UNS; 2 3⁄4 -14UNS; 21⁄2 -11
27⁄8 -12UN
2 3 ⁄ 4 -20UN; 3 3 ⁄ 4 -18UNS; 3 27⁄8 -16BSW;
TMSH-D63-22-5 63.0 M70x1.5; M70x2.0;
M75x3.0; M80x4.0 3 3⁄4 -16UNS; 3 3⁄4 -14UNS; 227⁄⁄84 -16UNJ; 27⁄8 -12BSW; 21⁄2 -11 3-11 3-8
27⁄8-12UN; 3-10UNS; 3-8UN -12UNJ 31⁄8 -8BSW

TMSH-D63-22-6B 63.0 M70x2.0;


M85x6.0
M80x4.0; 31⁄4 -4 31⁄4 -6UN 33⁄8 -6BSW;
31⁄2 -4.5BSF 21⁄2 -11 3-8 3-8

31⁄2 -18UNS; 31⁄2 -16UNS; 33⁄8 -16UNJ; 31⁄2 -16BSW;


TMSH-D80-27-5 80.0 M90x2.0;
M95x4.0
M95x3.0; 31⁄2 -14UNS; 31⁄2 -12UN; 31⁄2 -12UNJ 31⁄2 -12BSW; 31⁄4 -11 4 -11 31⁄2 -8
33⁄4 -10UNS; 33⁄4 -8UN 33⁄4 -8BSW

TMSH-D80-27-6B 80.0 M90x2.0;


M105x6.0
M95x4.0; 37⁄8 -6UN 4-6BSW 31⁄4 -11 31⁄2 -8 31⁄2 -8

TM Standard
41⁄4 -16BSW;
TMSH-D100-32-5 100.0 M110x2.0;
M115x4.0
M115x3.0; 41⁄4 -16UNJ;
43⁄8 -12UNJ 41⁄4 -12BSW; 4-11 4 -11
45⁄8 -8BSW

TMSH-D100-32-6B 100.0 M110x2.0;


M125x6.0
M115x4.0; 47⁄8 -6BSW 4-11 5-8 5-8

51⁄4 -16BSW;
TMSH-D125-40-5 125.0 M135x2.0;
M140x4.0
M140x3.0; 51⁄4 -16UNJ;
53⁄8 -12UNJ 51⁄4 -12BSW; 5-11 5-11
55⁄8 -8BSW

TMSH-D125-40-6B 125.0 M135x2.0;


M150x6.0
M140x4.0; 57⁄8 -6BSW 5-11 5-8 5-8

293
External and Internal Toolholders

L1

D D2

D1
L

TMS - Single Point (Standard Inserts) Spare Parts

Insert Size Ordering Code Dimensions mm

IC L L1 D D1 D2 Insert Screw Torx Key


1/4” TMSC10-2 65 25 10 9.3 12.5 SN2TK K2T
Use Standard laydown thread turning inserts. See Thread Turning Inserts section - Page 17.
Use external LH inserts for external thread and internal RH inserts for internal thread.
TM Standard

External and Internal Toolholders

L1

D D2

T D1
L

TMV - Single Point (Vertical Insert) Spare Parts

Insert Size Ordering Code Dimensions mm

IC L L1 D D1 D2 Insert Screw Torx Key


5/8”V TMVC32-5 120 60 32 35.6 46 SN6T K6T
Requires IC 5/8” Vertical thread turning inserts (width T=6). Use external LH inserts for external threads and internal RH inserts for internal threads.
See Thread Turning Inserts section - Page 17.

294
Recommended Grades, Cutting Speeds Vc [m/min] and Feed f [mm/tooth]
Vc [m/min]

Vargus No.
Material Hardness Feed
Material Coated Uncoated
Group Brinell HB f[mm/tooth]
VBX VTX VK2
1 Low Carbon (C=0.1-0.25%) 125 100-210 90-180 0.05-0.3
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 100-180 90-170 0.05-0.25
3 High Carbon (C=0.55-0.85%) 170 100-170 90-160 0.05-0.2
4 Non Hardened 180 90-160 90-155 0.05-0.25

P
Steel
5
6
Low Alloy Steel
(alloying elements≤5%) Hardened
Hardened
275
350
80-180
70-140
80-160
70-150
0.05-0.2
0.05-0.15
7 High Alloy Steel Annealed 200 60-130 70-115 0.05-0.2
8 (alloying elements>5%) Hardened 325 70-110 60-100 0.05-0.1
9 Low Alloy (alloying elements <5%) 200 100-170 100-170 100-150 0.05-0.15
Cast Steel
10 High Alloy (alloying elements >5%) 225 70-120 70-130 60-130 0.05-0.1
11 Stainless Steel Non Hardened 200 100-170 120-180 0.05-0.15
12 Ferritic Hardened 330 100-170 120-180 0.05-0.1
13 Stainless Steel Austenitic 180 70-140 100-140 0.05-0.15
M
Stainless
14 Austenitic
15 Stainless Steel
Super Austenitic
Non Hardened
200
200
70-140
70-140
100-140
100-140
0.05-0.1
0.05-0.15
Steel
16 Cast Ferritic Hardened 330 70-140 100-140 0.05-0.1

TM Standard
17 Stainless Steel Austenitic 200 70-120 100-120 0.05-0.15
18 Cast Austenitic Hardened 330 70-120 100-120 0.05-0.1
28 Malleable Ferritic (short chips) 130 60-130 100-120 0.02-0.8
29 Cast Iron Pearlitic (long chips) 230 60-120 80-100 0.02-0.05

K
Cast Iron
30
31
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
60-130
60-100
80-100
80-100
0.05-0.15
0.05-0.1
32 Ferritic 160 60-125 80-100 0.05-0.15
Nodular Sg Iron
33 Pearlitic 260 50-90 60-90 0.05-0.1
34 Aluminium Alloys Non Aging 60 100-250 200-300 0.1-0.4
35 Wrought Aged 100 100-180 60-110 0.1-0.3

N
Non-Ferrous
36
37
Aluminium Alloys
Cast
Cast & Aged
75
90
150-400
150-280
60-120
60-100
0.1-0.3
0.05-0.25
Metals 38 Aluminium Alloys Cast Si 13-22% 130 80-150 20-50 0.1-0.3
39 Copper and Brass 90 120-210 100-200 50-70 0.1-0.3
40 Copper Alloys Bronze And Non Leaded Copper 100 120-210 100-200 50-70 0.05-0.25
19 Annealed (iron based) 200 20-45 20-40 20-30 0.05-0.1
20 High Temperature Aged (iron based) 280 20-30 20-30 15-25 0.02-0.05
S
Heat Resistant 22
21 Alloys Annealed (nickel or cobalt based)
Aged (nickel or cobalt based)
250
350
20-50
10-15
15-20
10-15
15-20
10-15
0.02-0.05
0.02-0.05
Material
23 Pure 99.5 Ti 400Rm 70-140 70-120 40-60 0.02--0.05
Titanium Alloys
24 α+β Alloys 1050Rm 20-50 20-50 20-40 0.02-0.05

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc 20-45 20-45 0.01-0.03

Material 26 51-55HRc 20-45 20-45 0.01-0.02

Grades
Grade Application Sample

VBX First choice for steel and cast iron


A tough sub-micron substrate with TiCN coating

VTX First choice for stainless steel


A tough sub-micron substrate with TiAlN coating

VK2 Uncoated grade for machining cast iron & nonferrous metals

295
TMSD
Thread Milling for Deep Holes
Inserts | Toolholders
Vardex Ordering Code System
■ TMSD Inserts
2 U I DB 60 TM VBX
1 2 3 4 5 6 7
1 - Insert Size 2 - Insert Style 3 - Type of Insert 4 - Pitch 5 - Standard
5 - IC5.0 mm Full Profile - Pitch Range 60 - Partial Profile 60°
I - Internal
2 - IC1/4” 55 - Partial Profile 55°
UU- - EI - External + Internal mm TPI
3 - IC3/8” ISO - ISO Metric
1.0-8.0 18-2.5 UN - American UN
4 - IC1/2”
5 - IC5/8” Partial Profile - U, A, L Styles Partial Profile - Vertical Style NPT - NPT
7 - IC6.8 mm AA- - mm TPI mm TPI TR - Trapez DIN 103
9 - IC8.5 mm ACME - ACME
DA 0.5-1.5 48-16 VA 0.5-1.0 28-27
11 - IC10.7 mm 11-9 STACME - Stub ACME
DB 1.5-2.0 16-12 VB -
16-10 ABUT - American Buttress
L- DC 2.5-4.0 10-6 VC - 24-12 APIRD - API Round Casing
DD 2.0-2.5 9-12 VD 1.0-2.0 12-8
24-16 & Tubing
DE 2.5-3.5 10-7 VE 2.0-3.0
16-12
IC DH 4.0-6.0 6-4 VF 1.0-1.5 16-14 6 - System
V- DK 6.0-8.0 4-3 VG 1.5-2.0 12-10
26-19 TM - TMSD (U, A, L Styles)
Vertical Style DL - 11-7 VH - 8-7 TM3 - TMSD Vertical
7, 9, 11 DM 2.5 10 VK 2.0-2.5 16-11
DN 1.0-2.0 24-11 VJ - 7 - Carbide Grade
V- DP 1.5-3.0 16-8 VM - VBX, VTX
V Style 5/8” DR - 26-14 VN 1.5-2.5
DT 2.0-4.0 12-6

■ TMSD Toolholders (U, A, L Styles)


C TM 2 S C 14 C 17 - 65 - 2 U
1 2 3 4 5 6 7 8 9 10 11
TMSD

1 - Shank Style 2 - System 3 - No. of Flutes 4 - Insert Type 5 - Cooling 6 - Shank Dia. 7 - Shank Type 8 - Cutting Dia.
None - Steel TM 1-4 S - Single Point C - Coolant 8 - 40 W - Weldon 13 - 42
C - Carbide Shank C - Cylindrical

9 - Max. Tool Overhang 10 - Insert Size 11 - Insert Style 12 - Tool Application


144 5 - IC5.0 mm U ABUT - For American Buttress
2 - IC1/4” A
3 - IC3/8” L
4 - IC1/2”

■ TMSD Toolholders (Vertical Style)


C GM C 9 C 13 - 45 - 7 - 3
1 2 3 4 5 6 7 8 9

1 - Holder Type 2 - System 3- Cooling 4 - Shank Dia. 5 - Shank Style 6 - Cutting Dia. 7 - Tool Overhang 8 - Insert Size
None - Steel Shank GM- Groove Milling C - Coolant 8, 9, 11.5, 12, C - Cylindrical 10.5-22.0 25-65 7 - IC6.8 mm
C - Carbide Shank and Thread Milling 14, 15, 20, 25 W - Weldon 9 - IC8.5 mm
11 - IC10.7 mm
9 - Number of Flutes
3

■ TMSD Shell Mill (U, L, V Styles)


TM 4 S C D42 - 16 - 3 U
1 2 3 4 5 6 7 8 9

1 - System 2 - No. of Flutes 3 - Insert Type 4 - Cooling 5 - Cutting Dia. 6 - Drive Hole Dia. 7 - Insert Size 8 - Insert Style
TM 4-7 S - Single Point C - Coolant 42 - 98 16, 22, 27, 32 3 - IC3/8” U, L, V
4 - IC1/2”
9 - Tool Application 5 - IC5/8”
ABUT - American Buttress

298
TMSD
Thread Milling for Deep Holes
A multi-flute, highly productive and economical solution for milling threads in deep holes

Full Profile Inserts

ISO, American UN, NPT, API RD American Buttress

U Style For Large Pitches


Weldon Carbide Steel Shell
Shank Cylindrical Cylindrical Mill
Shank Shank

Tool Overhang (L1) 40-145 Tool Overhang (L1) max 135 Tool Overhang (L1) max 144 Tool Overhang (L1) max 200
Cutting Dia. (D2) 14.75-42 Cutting Dia. (D2) 14.75-31.0 Cutting Dia. (D2) 23.3-36.5 Cutting Dia. (D2) 42-98

TMSD
No. of Flutes (Z) 1-4 No. of Flutes (Z) 1-4 No. of Flutes (Z) 2-4 No. of Flutes (Z) 4-7

L Style (Mini L) For Small Bores Vertical Style (7V, 9V, 11V)
Weldon Carbide Weldon Carbide
Shank Cylindrical Shank Cylindrical
Shank Shank

Tool Overhang (L1) 29-42 Tool Overhang (L1) max 65 Tool Overhang (L1) 25-45 Tool Overhang (L1) max 65
Cutting Dia. (D2) 13-17.7 Cutting Dia. (D2) 13-17.7 Cutting Dia. (D2) 10.5-20.8 Cutting Dia. (D2) 10.5-20.8
No. of Flutes (Z) 1-3 No. of Flutes (Z) 1-3 No. of Flutes (Z) 3 No. of Flutes (Z) 3

L Style (3/8” L) For Large Trapezoid Profiles and ABUT A Style For Shorter L2
Weldon Carbide Shell Steel
Shank Cylindrical Mill Cylindrical
Shank Shank

Tool Overhang (L1) 50-105 Tool Overhang (L1) max 120 Tool Overhang (L1) max 200 Tool Overhang (L1) max 144
Cutting Dia. (D2) 21.6-35.5 Cutting Dia. (D2) 21.6-33.5 Cutting Dia. (D2) 48-80 Cutting Dia. (D2) 26-35.3
No. of Flutes (Z) 1-3 No. of Flutes (Z) 1-3 No. of Flutes (Z) 5-7 No. of Flutes (Z) 3

299
Partial Profile 60°

Internal

Internal

D2
60°

External
L2 T

Vertical Style

Vertical Style
Insert Pitch Ordering Code Dimensions mm Application (Min. Thread Size)
Style
mm TPI Internal D2 T L2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS Toolholder
M11.5x0.5; 1
⁄2 -28UNEF;
0.5-1.0 28-27 7VIVA60TM3... 10.5 0.6 - M11.5x0.75; - 1
⁄2 -27UNS
M12x1.0

1.0-1.5 24-16 7VIVF60TM3... 11.1 0.8 - M12.5x1; -


1
⁄2 -24UNS; 1⁄2 -20UNF;
M13x1.5 9
⁄16-18UNF; 9⁄16-16UN CGMC8C13-40-7-3
7V 2.9 CGMC9C13-45-7-3
9
⁄16-16UN; GMC20W13-25-7-3
1.5-2.0 16-12 7VIVG60TM3... 11.8 1.0 M14x2.0 M14x1.5 - 9
⁄16-14UNS;
5
⁄8 -12UN
M15x1.5 ⁄8 -11; 5⁄8 -14UNS;
5
1.5-2.5 16-11 7VIVN60TM3... 12.4 1.1 - M16x2 ⁄8 -12 9⁄16-16UN
5
M18x2.5
M14x0.5; 9
⁄16-28UN;
0.5-1.0 28-27 9VIVA60TM3... 13.1 0.6 - M14x0.75; -
TMSD

M15x1
9
⁄16-27UNS

1.0-1.5 24-16 9VIVF60TM3... 13.7 0.8 - M15x1; -


5
⁄8 -24UNEF; 5⁄8 -20UN;
M15.5x1.5 5
⁄8 -18UNF; 5⁄8 -16UN CGMC11.5C17-50-9-3
9V 4.2 CGMC12C17-50-9-3
M16.5x1.5; 11
⁄16-16UN; GMC20W17-30-9-3
1.5-2.0 16-12 9VIVG60TM3... 14.4 1.0 - M17x2 - 3
⁄4 -14UNS; 11⁄16-12UN

2.0-2.5 12-10 9VIVK60TM3... 15.1 1.4 - M17.5x2; 3


⁄4 -10 11
⁄16-12UN;
M18x2.5

M19x1, M19.5x1.25; 3
⁄4-24UNS; 13⁄16-20UNEF;
1.0-2.0 24-12 11VIVD60TM3... 17.9 1.0 - M19.5x1.5; - 7
⁄8 -18UNS; 13 ⁄16-16UN;
M20x1.75; M20x2 7
⁄8 -14UNF; 13 ⁄16-12UN CGMC14C22-60-11-3
11V 5.5 CGMC15C22-65-11-3
M22x2.5 M23x2 GMC25W22-45-11-3
2.0-3.0 12-8 11VIVE60TM3... 19.5 1.5 M24x3 1-8 7
⁄8 -10UNS; 7 ⁄8 -12UN

L2

Pitch

Vertical Style

300
Partial Profile 55°

Internal
Internal

D2
55°

External
L2 T

Vertical Style

Vertical Style
Insert Style Pitch Ordering Code Dimensions mm Application (Min. Thread Size)
TPI Internal D2 T L2 r BSP (G) Partial 55° Toolholder
26-19 7VIVJ55TM3... 11.35 0.8 0.07 1
⁄4 -19 ; ⁄8 -19
3
- CGMC8C13-40-7-3
7V 2.9 CCGMC9C13-45-7-3
16-14 7VIVH55TM3... 12.0 1.0 0.13
1
⁄2 -14 ; ⁄8 -14;
5
9
⁄16-16; 5⁄8 -14 GMC20W13-25-7-3
3
⁄4 -14; 7 ⁄8 -14;
26-19 9VIVJ55TM3... 13.35 0.8 0.09 3
⁄8 -19 5
⁄8 -26 ; 3⁄8 -16 CGMC11.5C17-50-9-3
9V 4.2 CGMC12C17-50-9-3
16-10 9VIVC55TM3... 15.4 1.2 0.15 1
⁄2 -14
3
⁄4 -16 ; ⁄16-14; ⁄4 -12; ⁄8 -11; GMC20W17-30-9-3
11 3 7
3
⁄4 -10
16-12 11VIVG55TM3... 17.8 0.9 0.16 1
⁄2 -14 13
⁄16-16 ; 15⁄16-12
CGMC14C22-60-11-3
11V 11-9 11VIVB55TM3... 19.1 5.5 1.3 0.21 1-11 7
⁄8 -11; 1-10; 11⁄8 -9 CGMC15C22-65-11-3
GMC25W22-45-11-3
8-7 11VIVM55TM3... 19.6 1.5 0.36 - 1-8; 1 1⁄8 -7;

TMSD

L2

Pitch

Vertical Style

301
Trapez

Internal

D2
30° Internal

External
L2 T
Defined by: DIN 103
Tolerance class: 7e/7H
Vertical Style

Vertical Style
Insert Style Pitch Ordering Code Dimensions mm Application
mm Internal D2 T L2 Trapez Toolholder
7VI2.0TR-1TM3... TR16x2
CGMC8C13-40-7-3
7V 2.0 7VI2.0TR-2TM3... 12.3 2.9 1.3 TR18x2 CGMC9C13-45-7-3
GMC20W13-25-7-3
7VI2.0TR-3TM3... TR20x2

9VI3.0TR-1TM3... TR22x3 CGMC11.5C17-50-9-3


9V 3.0 15.4 4.2 1.95 CGMC12C17-50-9-3
9VI3.0TR-2TM3... TR24x3 GMC20W17-30-9-3
TMSD

Stub ACME
Y
Internal X Y
X L
X
D2

29° Internal L IC
L

Y
IC IC
External T
L2 T
Defined by: ANSI B1.8: 1988
Tolerance class: 2G Vertical Style

Vertical Style
Insert Style Pitch Ordering Code Dimensions mm Application
TPI Internal D2 T L2 Stub ACME Toolholder
8 7VI8STACMETM3... 12.3 2.9 1.3 5
⁄8 -8
CGMC8C13-40-7-3
7V 7VI6STACME-1TM3... 3
⁄4 -6 CGMC9C13-45-7-3
6 12.7 2.9 1.3 GMC20W13-25-7-3
7VI6STACME-2TM3... 7
⁄8 -6
9VI5STACME-1TM3... 1-5
CGMC11.5C17-50-9-3
9V 5 9VI5STACME-2TM3... 16.7 4.2 1.95 11⁄8 -5 CGMC12C17-50-9-3
GMC20W17-30-9-3
9VI5STACME-3TM3... 11⁄4 -5
11VI4STACME-1TM3... 13⁄8 -4
11VI4STACME-2TM3... 11⁄2 -4 CGMC14C22-60-11-3
11V 4 20.8 5.5 2.6 CGMC15C22-65-11-3
11VI4STACME-3TM3... 1 ⁄4 -4
3
GMC25W22-45-11-3
11VI4STACME-4TM3... 2-4

302
Vertical Toolholders - Weldon Shank

D1 D1

D D D2 D2

L1 L1
L L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Spare Parts

Insert Style Ordering Code Dimensions mm

Toolholder L L1 D D1 D2* Insert Screw Torx Key Blade Handle

7V GMC20W13-25-7-3 95 25 20 9 SN2T8-M1
10.5-12.7 (M3.0x0.5x9) K2T - -

9V GMC20W17-30-9-3 105 30 20 11.5 SN3T15-M2


13.1-16.7 (M4x0.7x13.5) - Blade Smart Handle
T15-1 ⁄4 1 x2
⁄4

11V GMC25W22-45-11-3 115 45 25 15 SN4T20-M3


17.8-20.8 (M5x0.8x15.5) - Blade Smart Handle
T20-1 ⁄4 1
⁄4X2
* The tool cutting diameter (D2) is defined by the insert (See pages 300-302).

TMSD
For Correct Clamping:

9V 11V

Curved Surfaces Identification Mark


Always mount insert with the identification mark between the two curved surfaces on the toolholder.

303
Vertical Toolholders - Carbide Cylindrical Shank

D1
D1

DD D2
D2

L1L1
(max)
(max) L3
L3(min)
(min)
LL

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Holding Device

L3 (min)

Spare Parts

Insert Style Ordering Code Dimensions mm

Toolholder L L1 L3 (min) D D1 D2* Insert Screw Torx Key Blade Handle


TMSD

CGMC8C13-40-7-3 40 18 8 SN2T8-M1
7V 115 9 10.5-12.7 (M3.0x0.5x9) K2T - -
CGMC9C13-45-7-3 45 20 9
CGMC11.5C17-50-9-3 50 25 11.5 SN3T15-M2 Blade Smart Handle
9V 125 11.5 13.1-16.7 (M4x0.7x13.5) - T15-1 ⁄4 1 x2
⁄4
CGMC12C17-50-9-3 50 26 12
CGMC14C22-60-11-3 60 30 14 SN4T20-M3 Blade Smart Handle
11V 135 15 17.8-20.8 (M5x0.8x15.5) - T20-1 ⁄4 1
⁄4X2
CGMC15C22-65-11-3 65 32 15
* The tool cutting diameter (D2) is defined by the insert (See pages 300-302).

For Correct Clamping:

9V 11V

Curved Surfaces Identification Mark


Always mount insert with the identification mark between the two curved surfaces on the toolholder.

304
Partial Profile 60°

Internal
r* r* r*
Internal L
60° L L

IC r*
IC IC IC
External
Mini L Style U Style U Style A Style
2UIDM60 TM...
2UIDD60 TM...

L Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm TPI Internal r* Toolholder
5.0L 0.5-1.5 48-16 5LIDA60TM... 0.04 TM.SC...5L
(Mini L) - CTM. SC...5L
1.0-2.0 24-11 5LIDN60TM... 0.06

U Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm TPI Internal r* Toolholder
0.5-1.5 48-16 2UIDA60TM... 0.05 TM.SC...2U
1.5-2.0 16-12 2UIDB60TM... 0.06 CTM. SC...2U
2.0-2.5 9-12 2UIDD60TM... 0.11
1/4”U 11 CTM2SC 14C17-65-2U
2UIDM60 TM... 2.5 10 2UIDM60TM... 0.11
2UIDD60 TM...

TMSD
2.5-4.0 10-6 2UIDC60TM... 0.14 TM.SC...2U
CTM. SC...2U
1.5-2.0 16-12 3UIDB60TM... 0.06
3/8”U 16 2.5-3.5 10-7 3UIDE60TM... 0.14 TM.SC...3U
4.0-6.0 6-4 3UIDH60TM... 0.25
1/2”U 22 6.0-8.0 4-3 4UIDK60TM... 0.30 TM.SC D...4U

A Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm mm TPI Internal r* Toolholder
1/4”A 11 1.5-3.0 16-8 2AIDP60TM... 0.06 TM.SC...2A
3/8”A 16 2.0-4.0 12-6 3AIDT60TM... 0.08 TM.SC...3A

  

  

U Style A Style Mini-L Style


For Large Pitches For Shorter L2 For Small Bores and Short L2

* The indicated radius (r) refers to the insert nose radius only.

305
Partial Profile 55°

Internal
r* r*
Internal
55° L
L

IC IC
External
Mini L Style U Style

L Style
Insert Size Pitch Ordering Code Dimensions mm
IC TPI Internal *r Toolholder
5.0L 26-14 5LIDR55TM... 0.10 TM.SC...5L
(Mini L) CTM. SC...5L

U Style
Insert Size Pitch Ordering Code Dimensions mm
IC L mm TPI Internal *r Toolholder
48-16 2UIDA55TM... 0.11
1/4”U 11 16-12 2UIDB55TM... 0.08 TM.SC...2U
CTM. SC...2U
11-7 2UIDL55TM... 0.24
TMSD

16-12 3UIDB55TM... 0.08


3/8”U 16 11-7 3UIDL55TM... 0.24 TM.SC...3U
6-4 3UIDH55TM... 0.27
1/2”U 22 4-3 4UIDK55TM... 0.50 TM.SC D...4U

     

     

U Style Mini-L Style


For Large Pitches For Small Bores and Short L2

* The indicated radius (r) refers to the insert nose radius only.

306
ISO Metric

Internal
IC 5.0 L
IC
1/4P Internal
60° L
h
L F F

1/8P External IC IC Y IC
Y
Defined by: R262 (DIN 13) Mini L Style Mini L Style U Style
Tolerance class: 6g/6H
5LI2.0ISOTM...

L Style
Insert Size Pitch Ordering Code Toolholder Cutting Diameter D2 (mm)
IC mm Internal Toolholder Adjusted D2
1.0 5LI1.0ISOTM...
5.0L TM.SC...5L -
(Mini L) 1.5 5LI1.5ISOTM... CTM.SC...5L
5LI2.0IS0 TM... 2.0 5LI2.0ISOTM... -

U Style
Insert Size Pitch Ordering Code Toolholder Cutting Diameter D2 (mm)
IC L mm mm Internal Toolholder * Adjusted D2

TMSD
TM2SC25W23-70-2U;
1.5 2UI1.5ISOTM... TM3SC25W26-80-2U; For 1.5ISO change D2 to D2-1.0
TM4SC32W31-95-2U;
1/4”U 11 TM2SC18C23-86-2U;
TM3SC20C26-105-2U;
TM4SC25C31-115-2U;
2.0 2UI2.0ISOTM... CTM3SC20C26-110-2U; For 2.0ISO change D2 to D2-1.15
CTM4SC25C31-135-2U

* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.

     

     

U Style Mini-L Style


For Large Pitches For Small Bores and Short L2

307
American UN - UNC; UNF; UNEF; UNS

Internal
IC 5.0 L
IC
1/4P Internal
60° L
h
L F F

1/8P External IC IC Y IC
Y
Defined by: ANSI B1.1:74 Mini L Style Mini L Style U Style
Tolerance class: 2A/2B 5LI14UNTM...
5LI12UNTM...

L Style
Insert Size Pitch Ordering Code Toolholder Cutting Diameter D2 (mm)
IC TPI Internal Toolholder Adjusted D2
18 5LI18UNTM...
5.0L 16 5LI16UNTM... TM.SC...5L
(Mini L) CTM.SC...5L -
14 5LI14UNTM...
5LI14UNTM...
5LI12UNTM... 12 5LI12UNTM...

U Style
Insert Size Pitch Ordering Code Toolholder Cutting Diameter D2 (mm)
TMSD

IC L mm TPI Internal Toolholder * Adjusted D2

TM2SC25W23-70-2U;
14 2UI14UNTM... TM3SC25W26-80-2U; For 14UN change D2 to D2-1.06
TM4SC32W31-95-2U;
1/4”U 11 TM2SC18C23-86-2U;
TM3SC20C26-105-2U;
TM4SC25C31-115-2U;
12 2UI12UNTM... CTM3SC20C26-110-2U; For 12UN change D2 to D2-1.15
CTM4SC25C31-135-2U

* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.

     

     

U Style Mini-L Style


For Large Pitches For Small Bores and Short L2

308
NPT
Y Y
Y
External / Internal X X
X L
X
Internal
30° 30°
IC
h L L L L

IC IC Y
IC
90° 1°47’ IC
External IC T
Defined by: USAS B2.1:1968
Tolerance class: Standard NPT Mini L Style U Style

L Style
Insert Size Pitch Ordering Code Toolholder Cutting Diameter D2 (mm)
IC TPI External/Internal Toolholder Adjusted D2

5.0L 18 5LEI18NPT-TM... TM.SC...5L -


(Mini L) CTM.SC...5L

U Style
Insert Size Pitch Ordering Code Toolholder Cutting Diameter D2 (mm)
IC L mm TPI Internal/External Toolholder * Adjusted D2
TM1SC16W15-40-2U;
CTM1SC08C15-40-2U; 14.59
CTM1SC11C15-60-2U
14 2UEI14NPT-TM...
TM2SC25W21-60-2U;
CTM2SC14C21-65-2U; 20.49
CTM2SC16C21-80-2U
1/4”U 11 TM2SC25W23-70-2U; 22.63

TMSD
TM2SC18C23-86-2U
TM3SC25W26-80-2U;
11.5 2UEI11.5NPT-TM... TM3SC20C26-105-2U; 25.63
CTM3SC20C26-110-2U
TM4SC32W31-95-2U;
TM4SC25C31-115-2U; 30.63
CTM4SC25C31-135-2U
TM3SC32W36-95-3U;
TM3SC32W36-145-3U; 35.65
TM3SC25C36-125-3U;
11.5 3UEI11.5NPT-TM... TM3SC28C36-144-3U
TM4SC40W42-120-3U; 41.15
TM4SCD42-16-3U
TM5SCD48-22-3U 47.15
3/8”U 16 TM3SC32W36-95-3U;
TM3SC32W36-145-3U; 35.65
TM3SC25C36-125-3U;
TM3SC28C36-144-3U
8 3UEI8NPT-TM... TM4SC40W42-120-3U; 41.15
TM4SCD42-16-3U
TM5SC-D48-22-3U 47.15
TM6SC-D56-22-3U 55.15
TM6SC-D88-27-4U 88.06
1/2”U 22 8 4UEI8NPT-TM...
TM7SC-D98-32-4U 98.06
* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.

U Style Mini-L Style


For Large Pitches For Small Bores and Short L2

309
Trapez

Internal

30° Internal
L

External IC IC IC
Defined by: DIN 103
Tolerance class: 7e/7H Mini L Style 3/8” L U Style

L Style
Insert Size Pitch Ordering Code Application
IC mm Internal Internal Toolholder
2.0 5LI2.0TR-1TM... TR16x2, TR20x2
5.0L TM.SC...5L
(Mini L) CTM. SC...5L
2.0 5LI2.0TR-2TM... TR18x2

6.0 3LI6.0TR-1TM... (TR30-36)x6 TM1SC25W21-50-3L;


CTM1SC1⁄2”C21-75-3L
6.0 3LI6.0TR-2TM... (TR115-130)x6 TM7SCD80-32-3L

3/8”L 7.0 3LI7.0TRTM... (TR38-44)x7 TM2SC25W28-70-3L;


CTM2SC18C28-100-3L
8.0 3LI8.0TR-1TM... (TR46-52)x8 TM3SC32W33-90-3L;
CTM3SC20C33-120-3L
8.0 3LI8.0TR-2TM... (TR175-240)x8 TM7SCD80-32-3L
TMSD

U Style
Insert Size Pitch Ordering Code Application
IC L mm mm Internal Internal Toolholder
2UI3.0TR-1TM... (TR22-TR30)x3
3.0
2UI3.0TR-2TM... (TR32-TR60)x3
2UI4.0TR-1TM... (TR20-TR28)x4
1/4”U 11 4.0 See pages 314-321
2UI4.0TR-2TM... (TR65-TR110)x4
2UI5.0TR-1TM... TR22x5; TR28x5
5.0
2UI5.0TR-2TM... TR24x5; TR26x5

310
American ACME

Internal

29° Internal

External IC

Defined by: ANSI B1.5: 1988


3/8” L
Tolerance class: 3G

L Style
Insert Size Pitch Ordering Code Application
IC TPI Internal Internal Toolholder
5 3LI5ACMETM... 1 ⁄4 -5ACME
1

3LI4ACME-1TM... 13⁄8 -4ACME TM1SC25W21-50-3L;


CTM1SC 1 ⁄2”C21-75-3L
3LI4ACME-2TM... 11 ⁄2 -4ACME
4
3LI4ACME-3TM... 13⁄4 -4ACME TM2SC25W28-70-3L;
CTM2SC18C28-100-3L
3/8”L
3LI4ACME-4TM... 2-4ACME

3LI3ACME-1TM... 21 ⁄4 -3ACME
TM3SC32W33-90-3L;
CTM3SC20C33-120-3L
3 3LI3ACME-2TM... 2 ⁄2 -3ACME
1

TMSD
3LI3ACME-3TM... 23⁄4 -3ACME

Stub ACME
Y
Internal X Y
X L
X
29° Internal L IC
L

Y
IC IC
External T
IC
Defined by: ANSI B1.8: 1988
Tolerance class: 2G 3/8” L

L Style
Insert Size Pitch Ordering Code Application
IC TPI Internal Internal Toolholder
5 3LI5STACMETM... 11 ⁄4 -5STACME

3LI4STACME-1TM... 13⁄8 -4STACME TM1SC25W21-50-3L;


CTM1SC 1⁄2”C21-75-3L
4 3LI4STACME-2TM... 11 ⁄2 -4STACME

3/8”L 3LI4STACME-3TM... 2-4STACME

3LI3STACME-1TM... 21 ⁄4 -3STACME
TM3SC32W33-90-3L;
CTM3SC20C33-120-3L
3 3LI3STACME-2TM... 21 ⁄2 -3STACME

3LI3STACME-3TM... 23⁄4 -3STACME

311
American Buttress
Y
Internal X Y
L X
0.16316P Internal
7° X IC
45° L IC
L

Y
0.16316P IC
IC
External TT
IC IC
Defined by: ANSI B1.9.1973
Tolerance class: Class 2 Mini L Style 3/8” L 5/8 V

L Style
Insert Size Pitch Ordering Code Application
IC TPI Internal Internal Toolholder
0.875”-4.0” ABUT TM2SC16W14-35-5L-ABUT
CTM2SC10C14-50-5L-ABUT
16 5LI16ABUT-TM...
1.25”-4.0” ABUT TM3SC20W18-45-5L-ABUT
CTM3SC14C18-65-5L-ABUT
0.875”-6.0” ABUT TM2SC16W14-35-5L-ABUT
5.0L CTM2SC10C14-50-5L-ABUT
(Mini L) 12 5LI12ABUT-TM...
1.25”-6.0” ABUT TM3SC20W18-45-5L-ABUT
CTM3SC14C18-65-5L-ABUT
0.875”-16.0” ABUT TM2SC16W14-35-5L-ABUT
CTM2SC10C14-50-5L-ABUT
10 5LI10ABUT-TM...
1.25”-16.0” ABUT TM3SC20W18-45-5L-ABUT
CTM3SC14C18-65-5L-ABUT
1.75”-4.0” ABUT TM2SC25W26-80-3L-ABUT
CTM2SC20C26-105-3L-ABUT
16 3LI16ABUT-TM...
TMSD

2.5”-4.0” ABUT TM3SC32W35-105-3L-ABUT

1.75”-6.0” ABUT TM2SC25W26-80-3L-ABUT


CTM2SC20C26-105-3L-ABUT
12 3LI12ABUT-TM... 2.5”-6.0” ABUT TM3SC32W35-105-3L-ABUT
3.0”-6.0” ABUT TM5SCD48-22-3L-ABUT
4.0”-6.0” ABUT TM6SCD58-27-3L-ABUT
1.75”-6.0” ABUT TM2SC25W26-80-3L-ABUT
CTM2SC20C26-105-3L-ABUT
10 3LI10ABUT-TM... 2.5”-6.0” ABUT TM3SC32W35-105-3L-ABUT
3/8”L 3.0”-6.0” ABUT TM5SCD48-22-3L-ABUT
4.0”-6.0” ABUT TM6SCD58-27-3L-ABUT
1.75”-6.0” ABUT TM2SC25W26-80-3L-ABUT
CTM2SC20C26-105-3L-ABUT
2.5”-6.0” ABUT TM3SC32W35-105-3L-ABUT
8 3LI8ABUT-TM...
3.0”-6.0” ABUT TM5SCD48-22-3L-ABUT
4.0”-6.0” ABUT TM6SCD58-27-3L-ABUT
1.75”-6.0” ABUT TM2SC25W26-80-3L-ABUT
CTM2SC20C26-105-3L-ABUT
2.5”-6.0” ABUT TM3SC32W35-105-3L-ABUT
6 3LI6ABUT-TM...
3.0”-6.0” ABUT TM5SCD48-22-3L-ABUT
4.0”-6.0” ABUT TM6SCD58-27-3L-ABUT

V Style
Insert Size Pitch Ordering Code Application
IC TPI Internal T Internal Toolholder
4 5VI4ABUT-TM... 6 5.5”-24.0” ABUT TM6SCD88-32-5V6-ABUT
5/8”V 3 5VI3ABUT-TM... 8 6.0”-24.0” ABUT
TM6SCD88-32-5V8-ABUT
2.5 5VI2.5ABUT-TM... 10 7.0”-24.0” ABUT

312
API Round Casing & Tubing
Internal Y Y Y
L
X X Y
X
Internal X
30 ° 30 °
L L L L
h
IC IC
IC
90 ° 1°47' External IC
IC
Defined by: API STD. 5B:1979
Tolerance class: Standard API RD

U Style
Insert Size Pitch Ordering Code Toolholder Cutting Diameter D2 (mm)
IC L mm TPI Internal Toolholder * Adjusted D2
TM2SC25W23-70-2U 21.44
TM2SC18C23-86-2U 21.74
1/4”U 11 10 2UI10APIRDTM... TM3SC25W26-80-2U 24.44
TM3SC20C26-105-2U
TM4SC32W31-95-2U 29.44
TM4SC25C31-115-2U
TM3SC32W36-95-3U
TM3SC32W36-145-3U 34.7
TM3SC25C36-125-3U
TM3SC25C36-125-3U
3/8”U 16 8 3UI8APIRDTM... TM4SC40W42-120-3U 40.2
TM4SCD42-16-3U
TM5SCD48-22-3U 46.2
TM6SCD56-22-3U 54.2

TMSD

* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.

313
Standard Toolholders - Weldon Shank (U Style)

D D2

D1
L2
L1
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Weldon Shank for U Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of


Flutes
IC L L1 L2 D D1 D2 Z Insert Screw Torx Key
TM1SC16W15-40-2U 95 40 16 11.0 14.75* 1
TM2SC25W21-60-2U 123 60 25 16.0 20.65* 2
1/4”U TM2SC25W23-70-2U 135 70 5.4 25 17.7 23.0 2 SN2T HK2T
TM3SC25W26-80-2U 147 80 25 20.4 26.0 3
TM4SC32W31-95-2U 164 95 32 25.7 31.0 4
TM3SC32W36-95-3U 166 95 32 29.0 36.5 3
SA3T
3/8”U TM3SC32W36-145-3U 225 145 8.0 32 28.0 36.5 3 HK3T
TM4SC40W42-120-3U 201 120 40 34.2 42.0 4 SN3T
TMSD

Weldon Shank (U Style) Applications

Thread Applications for Partial Profile Inserts


Toolholder Min. Thread Dia.
D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55° Trapez
3
⁄8 -19; 11
⁄16-14; 3⁄4 -12;
TM1SC16W15-40-2U 14.75* M18x2.5; M16x0.5; M16x0.75; M16x1.0; ⁄ -32UN; 5⁄8 -28UN; 5⁄8 -27UNS; 11⁄16-24UN; TR22x3;
5
8
M24x3.0 M17x1.25; M17x1.5; M17x2.0
3
⁄4 -10 11
⁄ -20UN; 11⁄16-16UN; 3⁄4-14UNS; 3⁄4-12UN
16
1
⁄2 -14; 7
⁄8 -11; 3⁄4 -10; TR24x3
1-11 7
⁄8 -9; 1-8; 11⁄8 -7

M22x0.5; M22x0.75; M22x1.0; 11-8; ⁄8 -32UN; 7⁄8 -28UN; 7⁄8 -27UNS; 7⁄8 -24UNS; 1-26; 1-20; 1-16; (TR26-
7

TM2SC25W21-60-2U 20.65* M24x3.0; ⁄4 -14;


3

M23x1.25; M23x1.5; M23x2.0 13⁄⁄88-7; ⁄8 -20UNEF; 1-18UNS; 15⁄16-16UN; 1-14UNS; 1-12; 1-10; 1 1⁄8 -9; TR60)x3
1 7
M30x3.5 -6 15⁄16-12UN; 1-10UNS 1-11 1-8; 1 1⁄8 -7
M27x3.0; M24x0.5; M24x0.75; M25x1.0; 1-32UN; 1-28UN; 1-27UNS; 1-24UNS; 3
⁄4 -14; 1-26; 1-20; 1-16;
TM2SC25W23-70-2U 23.0 M30x3.5; M25x1.25; M26x1.5; M26x2.0; 11⁄8 -7 1-20UNEF; 1-18UNS; 1-16UN; 1-14UNS; 1-11 11 ⁄ 16 -12; 11 ⁄ 8 -9; -
M36x4.0 M27x2.5 1-12UNF; 11⁄8 -10UNS; 11⁄8 -8UN 11⁄8 -7

TM3SC25W26-80-2U 26.0 M30x3.5; M27x0.5; M27x0.75; M28x1.0; 11⁄4 -7; 11⁄8 -28UN; 11⁄8 -24UNS; 11⁄8 -20UN; 7
⁄8 -14; 11⁄8 -26; 11⁄8 -20;
M36x4.0 M28x1.25; M28x1.5; M29x2.0; 13⁄8 -6
M30x2.5; M30x3.0
11⁄8 -18UNEF; 11⁄8 -16UN; 11⁄8 -14UNS;
11⁄8 -12UNF; 11⁄4 -10UNS; 13⁄16-8UN 1-11 13⁄ 8 -16; 13⁄ 8 -12;
13⁄16-8; 11⁄4 -7
-

M32x0.5; M32x0.75; M33x1.0; 15⁄16-28UN; 13⁄8 -24UNS; 15⁄16-20UN; 13⁄8 -26; 13⁄8 -20;
TM4SC32W31-95-2U 31.0 M36X4.0 M33x1.25; M33x1.5; M34x2.0; 11⁄2 -6 15⁄16-18UNEF; 15⁄16-16UN; 13⁄8 -14UNS; 11⁄8 -11 13⁄ 8 -16; 13⁄ 8 -12; -
M34x2.5; M35x3.0; M36x3.5 13⁄8 -12UNF; 13⁄8 -10UNS; 13⁄8 -8UN 17⁄16-8
M42x4.5; M39x1.5; M39x2.0; 13⁄4 -5; 15⁄8 -16; 15⁄8 -12;
TM3SC32W36-95-3U 36.5 M48x5.0; M40x2.5; M41x3.0; 2-4.5; 19⁄16-16UN; 15⁄8 -14UNS; 19⁄16-12UN; 11⁄4 -11 -
TM3SC32W36-145-3U M56x5.5; M42x3.5; M42x4.0 15⁄8 -10UNS; 15⁄8 -8UN; 15⁄8 -6UN 15⁄8 -8; 17 ⁄8 -6;
M64x6.0 21⁄2 -4 13⁄4 -5

M48x5.0; M45x1.5; M45x2.0; 2-4.5; 13⁄4 -16UN; 13⁄4 -14UNS; 113⁄16-12UN; 17⁄8 -16; 17⁄8 -12;
TM4SC40W42-120-3U 42.0 M56x5.5; M46x2.5; M48x3.0; 21/2 -4 113⁄16-8UN; 115⁄16-6UN 11⁄2 -11 17⁄8 -8; 21 ⁄4 -6; -
M64x6.0 M48x3.5; M48x4.0 2-4.5

* For TR inserts use the CNC program (D2+0.25mm).

314
Weldon Shank (U Style) Applications (con't)

Thread Applications for Full Profile Inserts (ISO & UN)


Toolholder Toolholder Cutting Pitch Min. Thread Dia.
Diameter D2 (mm)
* Adjusted D2 mm TPI ISO Fine UN/UNF/UNEF/UNS
22.0 1.5 - M26x1.5 -
21.85 2.0 - M26x2.0 -
TM2SC25W23-70-2U
21.94 - 14 - 1-14UNS
21.85 - 12 - 1-12UNF
25.0 1.5 - M28x1.5 -
24.85 2.0 - M29x2.0 -
TM3SC25W26-80-2U
24.94 - 14 - 1 1/8-14UNF
24.85 - 12 - 1 1/8-12UNF
30.0 1.5 - M33x1.5 -
29.85 2.0 - M34x2.0 -
TM4SC32W31-95-2U
29.94 - 14 - 1 3/8-14UNS
29.85 - 12 - 1 3/8-12UNF

Thread Applications for Full Profile Inserts (NPT)


Toolholder Toolholder Cutting Pitch Cylindrical or Conical Pre-Drilled Hole Cylindrical Pre-Drilled Hole
Diameter D2 (mm)

**NPT Threading by 2
* Adjusted D2 TPI NPT Threading by 1 Radial Pass
Radial Passes (50% / 50%)
TM1SC16W15-40-2U 14.59 14 1/2-14NPT; 3/4-14NPT -
TM2SC25W21-60-2U 20.49 14 3/4-14NPT -

TMSD
TM2SC25W23-70-2U 22.63 11.5 1-11.5NPT; 1 1/4-11.5NPT; 1 1/2-11.5NPT; 2-11.5NPT -
TM3SC25W26-80-2U 25.63 11.5 1-11.5NPT; 1 1/4-11.5NPT; 1 1/2-11.5NPT; 2-11.5NPT -
TM4SC32W31-95-2U 30.63 11.5 1 1/4-11.5NPT; 1 1/2-11.5NPT; 2-11.5NPT -
TM3SC32W36-95-3U
35.65 11.5 1 1/4-11.5NPT; 1 1/2-11.5NPT; 2-11.5NPT -
TM3SC32W36-145-3U
TM3SC32W36-95-3U
35.65 8 - 2 1/2...10-8NPT
TM3SC32W36-145-3U
TM4SC40W42-120-3U 41.15 11.5 1 1/2-11.5NPT; 2-11.5NPT -
TM4SC40W42-120-3U 41.15 8 - 2 1/2...10-8NPT
** When the pre-drilled hole for 8NPT is conical, the thread can be machined in one pass.

Thread Applications for Full Profile Inserts (API Round)


Toolholder Cutting Cylindrical or Conical Pre-Drilled Hole Conical Pre-Drilled Hole
Toolholder Diameter D2 (mm) Pitch (for cylindrical 2 radial passes 50%/50%; only (one pass)
for conical one radial pass)

* Adjusted D2 TPI Thread Dia.

1.05x10APIRD (for UP TBG; UP TBG Long);


TM2SC 25W23-70-2U 21.44 1.315...2.375x10APIRD
(for TBG; UP TBG; UP TBG Long; Integral-Joint TBG)
TM3SC 25W26-80-2U 24.44 10 1.66...2.875x10APIRD -
(for TBG; UP TBG; UP TBG Long; Integral-Joint TBG)
TM4SC 32W31-95-2U 29.44 1.66...3.5x10APIRD
(for TBG; UP TBG; UP TBG Long; Integral-Joint TBG)
TM3SC 32W36-95-3U 2.375...13.375x8APIRD (for CSG; TBG; UP TBG; UP TBG Long); -
4.5...5.5x8APIRD (for LCSG)
34.7
TM3SC 32W36-145-3U 8 2.375...20x8APIRD (for CSG; TBG; UP TBG; UP TBG Long); 8.625...20x8APIRD (for
4.5...7.625x8APIRD (for LCSG) LCSG)
TM4SC 40W42-120-3U 40.2 2.875...20x8APIRD (for CSG; TBG; UP TBG; UP TBG Long); 8.625x8APIRD (for LCSG)
4.5...7.625x8APIRD (for LCSG)

* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.

315
Standard Toolholders - Carbide Cylindrical Shank (U Style)

L3 (min)

D D2

L2
L1 (max)
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Carbide Cylindrical Shank for U Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of


Flutes
IC L L1 (max) L2 L3 (min) D D2 Z Insert Screw Torx Key
CTM1SC08C15-40-2U 109 40 18 8 14.75* 1
5.4
CTM1SC11C15-60-2U 120 60 25 10.7 14.75* 1
CTM2SC14C17-65-2U** 132 65 3.4 30 14 17.9** 2
1/4”U CTM2SC14C21-65-2U 136 65 30 14 20.65* 2 SN2T HK2T
CTM2SC16C21-80-2U 135 80 34 16 20.65* 2
5.4
CTM3SC20C26-110-2U 165 110 40 20 26.0* 3
CTM4SC25C31-135-2U 186 135 46 25 31.0* 4
* For TR inserts use the CNC program (D2+0.25mm).
** To be used only with inserts 2UIDD60TM... or 2UIDM60TM...
For insert 2UIDD60 TM... use the CNC program (D2+0.7mm).
TMSD

Holding Device

L1(max)
Maximum Overhang L3 (min)
Minimum Length

The overhang-to-bar diameter ratio should be as small as possible to eliminate the chance of chatter (vibration).
The minimum length inside a holding device should be 2 times the diameter of the bar shank.

316
Carbide Cylindrical Shank (U Style) Applications

Thread Applications for Partial Profile Inserts


Toolholder Min. Thread Dia.
D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55° Trapez
M18x2.5; M16x0.5; M16x0.75; 3
⁄4 -10; ⁄16-26; 11⁄16-20;
11
TR22x3; TR24x3;
⁄8 -9; 1-8; 11⁄8⁄16-32UN; ⁄8 -28UN; 5⁄8 -27UNS;
5 5

CTM1SC08C15-40-2U 14.75* M24x3.0; ⁄2 -14; 11⁄16-16; 11⁄16-14; TR20x4; TR22x5;


7 1

M30x3.5; M16x1.0; M17x1.25; 11⁄8 -7; -24UNEF; 11⁄16-20UN; 11⁄16-16UN; 1-11 3⁄4-12; 7⁄8 -11; 3⁄4-10; TR24x5; TR26x5;
M36x4.0 M17x1.5; M17x2.0 13⁄8 -6 3⁄4 -14UNS; 11⁄16-12UN 7
⁄8 -9; 1-8; 11⁄8 -7 TR28x5

M16x0.5; M16x0.75; 3⁄4 -10; 5


⁄ -32UN; 5⁄8 -28UN; 5⁄8 -27UNS;
8
11
⁄16-26; 11⁄16-20;
CTM1SC11C15-60-2U 14.75* M18x2.5; ⁄2 -14; ⁄16-16; 11⁄16-14;
1 11

M24x3.0 M16x1.0; M17x1.25; 7 ⁄ -24UNEF; 11⁄16-20UN; ⁄4-12; 7⁄8 -11; 3⁄4-10; TR22x3; TR24x3
11
16
M17x1.5; M17x2.0 ⁄8 -9; 1-8 1-11 3
11
⁄ -16UN; 3⁄4 -14UNS; 11⁄16-12UN
16 7
⁄8 -9
CTM2SC14C17-65-2U 17.2** M20x2.5;
M22x2.5 M21x2.0
7
⁄8 -9 7
⁄8 -10UNS; 13⁄16-12UN - - -

M24x3.0; M22x0.5; M22x0.75; 1-8; 7


⁄8 -32UN; ⁄8 -28UN; ⁄8 -27UNS; ⁄8 -24UNS; 3⁄4 -14; 1-26; 1-20; 1-16; (TR26-TR60)x3; TR28x4;
7 7 7

CTM2SC14C21-65-2U 20.65* M30x3.5; M22x1.0; M23x1.25; 11⁄8 -7; 7


⁄ -20UNEF; 1-18UNS; 15⁄16-16UN; 1-14UNS; 1-11
8 1-12; 1-10; 11⁄8 -9; (TR65-TR110)x4; TR28x5
M36x4.0 M23x1.5; M23x2.0 13⁄8 -6 15
⁄16-12UN; 1-10UNS 1-8; 11⁄8 -7
M22x0.5; M22x0.75; 1-8; 7
⁄8 -32UN; 7⁄8 -28UN; 7⁄8 -27UNS; 7⁄8 -24UNS; 3⁄4 -14; 1-26; 1-20; 1-16;
CTM2SC16C21-80-2U 20.65* M24x3.0;
M30x3.5 M22x1.0; M23x1.25; 11⁄8 -7; 7
⁄8 -20UNEF; 1-18UNS; 15⁄16-16UN; 1-14UNS; 1-11 1-12; 1-10; 11⁄8 -9; (TR26-TR60)x3
M23x1.5; M23x2.0 13⁄8 -6 15
⁄16-12UN; 1-10UNS 1-8; 11⁄8 -7
M27x0.5; M27x0.75; 11⁄8 -28UN; 11⁄8 -24UNS; 11⁄8 -20UN; ⁄8 -14; 13⁄8 -26; 11⁄8 -20;
1

CTM3SC20C26-110-2U 26 M30x3.5; M28x1.0; M28x1.25; 11⁄4 -7; 11⁄8 -18UNEF; 11⁄8 -16UN; 11⁄8 -14UNS;
7
(TR40-TR60)x3
M36x4.0 M28x1.5; M29x2.0; 13⁄8 -6 11⁄8 -12UNF; 13⁄8 -10UNS; 17⁄16-8UN 1-11 113⁄⁄16 -16; 13⁄16-12;
16 -8; 1 ⁄4 -7
1 (TR65-TR110)x4
M30x2.5; M30x3.0
M32x0.5; M32x0.75;
M33x1.0; M33x1.25; 15⁄16-28UN; 11⁄2 -24UNS; 11⁄2 -20UN; 15⁄16-26; 15⁄16-20;
CTM4SC25C31-135-2U 31 M36x4.0 M33x1.5;M34x2.0; 11⁄2 -6 11⁄2 -18UNEF; 13⁄8 -16UN; 13⁄8 -14UNS; 11⁄8 -11 13⁄8 -16; 13⁄8 -12; (TR50-TR60)x3
(TR65-TR110)x4
M34x2.5; M35x3.0; 13⁄8 -12UNF; 13⁄8 -10UNS; 17⁄16-8UN 17⁄16-8
M36x3.5

* For TR inserts use the CNC program (D2+0.25mm).


** To be used only with inserts 2UIDD60TM... or 2UIDM60TM...
For insert 2UIDD60 TM... use the CNC program (D2+0.7mm).

TMSD
Thread Applications for Full Profile Inserts (ISO & UN)
Toolholder Toolholder Cutting Pitch Min. Thread Dia.
Diameter D2 (mm)
* Adjusted D2 mm TPI ISO Fine UN/UNF/UNEF/UNS
25.0 1.5 - M28x1.5 -
24.85 2.0 - M29x2.0 -
CTM3SC 20C26-110-2U
24.94 - 14 - 1 1/8-14UNS
24.85 - 12 - 1 1/8-12UNF
30.0 1.5 - M33x1.5 -
29.85 2.0 - M34x2.0 -
CTM4SC 25C31-135-2U
29.94 - 14 - 1 3/8-14UNS
29.85 - 12 - 1 3/8-12UNF
* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.

Thread Applications for Full Profile Inserts (NPT)


Toolholder Toolholder Cutting Pitch Cylindrical or Conical Pre-Drilled Hole Cylindrical Pre-Drilled Hole
Diameter D2 (mm)

NPT Threading NPT Threading


* Adjusted D2 TPI
by 1 Radial Pass by 2 Radial Passes (50% / 50%)
CTM1SC08C15-40-2U
14.59 14 1/2-14NPT; 3/4-14NPT -
CTM1SC11C15-60-2U
CTM2SC14C21-65-2U
20.49 14 3/4-14NPT -
CTM2SC16C21-80-2U
CTM3SC20C26-110-2U 25.63 11.5 1-11.5NPT; 1 1/4-11.5NPT; 1 1/2-11.5NPT; 2-11.5NPT -
CTM4SC25C31-135-2U 30.63 11.5 1 1/4-11.5NPT; 1 1/2-11.5NPT; 2-11.5NPT -
* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.

317
Standard Toolholders - Steel Cylindrical Shank (U Style)

L3 (min)

D D2

L2 L1 (max)
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Steel Cylindrical Shank for U Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of Flutes

IC L L1 (max) L2 L3 (min) D D2 Z Insert Screw Torx Key


TM2SC18C23-86-2U 166 86 40 18 23.3 2
1/4”U TM3SC20C26-105-2U 186 105 5.4 40 20 26 3 SN2T HK2T
TM4SC25C31-115-2U 196 115 46 25 31 4
TM3SC25C36-125-3U 193 125 46 25 36.5 3
3/8”U 8.0 SA3T HK3T
TM3SC28C36-144-3U 222 144 60 28 36.5 3

Steel Cylindrical Shank (U Style) Applications


Thread Applications for Partial Profile Inserts
TMSD

Toolholder Min. Thread Dia.

D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55°
1-32UN; 1-28UN; 1-27UN;
TM2SC18C23-86-2U 23.3 M27x3.0; M30x3.5; M24x0.5; M25x0.75; M25x1.0;
M25x1.25; M26x1.5; M26x2.0; 1 ⁄8 -7
1
1-24UNS; 1-20UNEF;
1-18UNS; 1-16UN;
3
⁄4 -14; 1-26; 1-20;
11⁄8 -16; 11⁄8 -12;
M36x4.0 M27x2.5 1-14UNS; 11⁄16-12UN; 1-11 11⁄8 -9; 11⁄8 -7
11⁄8 -10UNS; 11⁄8 -8UN
11⁄8 -28UN; 11⁄8 -24UNS;
M27x0.5; M27x0.75; M28x1.0; 1 ⁄4 -7;
1 11⁄8 -20UN; 11⁄8 -18UNEF; 7
⁄8 -14; 11⁄8 -26; 11⁄8 -20;
TM3SC20C26-105-2U 26 M30x3.5; M36x4.0 M28x1.25; M28x1.5; M29x2.0; 13⁄8 -6 11⁄8 -16UN; 11⁄8 -14UNS; 1-11 13⁄16-16; 13⁄16-12;
M30x2.5; M30x3.0 11⁄8 -12UNF; 13⁄8 -10UNS; 13⁄16-8; 11⁄4 -7
17⁄16-8UN
15⁄16-28UN; 11⁄2 -24UNS;
M32x0.5; M32x0.75; M33x1.0; 11⁄2 -20UN; 11⁄2 -18UNEF; 15⁄16-26; 15⁄16-20;
TM4SC25C31-115-2U 31 M36x4.0 M33x1.25; M33x1.5; M34x2.0; 11⁄2 -6 13⁄8 -16UN; 13⁄8 -14UNS; 11⁄8 -11 13⁄8 -16; 13⁄8 -12;
M34x2.5; M35x3.0; M36x3.5 13⁄8 -12UNF; 13⁄8 -10UNS; 17⁄16-8
17⁄16-8UN

TM3SC25C36-125-3U M42.5x4.5; M48x5.0; M39x1.5; M40x2.5; M41x3.0; 13⁄4 -5; 19⁄16-16UN; 15⁄8 -14UNS; 15⁄8 -16; 15⁄8 -12;
TM3SC28C36-144-3U 36.5 M56x5.5; M64x6.0 M42x3.5; M42x4.0 2-4.5; 19⁄16-12UN; 15⁄8 -10UNS; 11⁄4 -11 15⁄8 -8; 17 ⁄8 -6;
21⁄2 -4 15⁄8 -8UN; 15⁄8 -6UN 13⁄4 -5

The length of cylindrical shank toolholders can be modified to reduce chatter (vibration).
Note: The length
The length of the
of cylindrical shank
shank inside
toolholders canthe clamping
be modified device
to reduce should
chatter be L3 at minimum.
(vibration).
Note: The length of the shank inside the clamping device should be at minimum L3.

318
Steel Cylindrical Shank (U Style) Applications (con't)

Thread Applications for Full Profile Inserts (ISO & UN)


Toolholder Toolholder Cutting Pitch Min. Thread Dia.
Diameter D2 (mm)
* Adjusted D2 mm TPI ISO Fine UN/UNF/UNEF/UNS
22.00 1.5 - M26x1.5 -
21.85 2.0 - M26x2.0 -
TM2SC18C23-86-2U
21.94 - 14 - 1-14UNS
21.85 - 12 - 1-12UNF
25.00 1.5 - M28x1.5 -
24.85 2.0 - M29x2.0 -
TM3SC20C26-105-2U
24.94 - 14 - 1 1/8-14UNS
24.85 - 12 - 1 1/8-12UNF
30.00 1.5 - M33x1.5 -
29.85 2.0 - M34x2.0 -
TM4SC25C31-115-2U
29.94 - 14 - 1 3/8-14UNS
29.85 - 12 - 1 3/8-12UNF

Thread Applications for Full Profile Inserts (NPT)


Toolholder Toolholder Cutting Pitch Cylindrical or Conical Pre-Drilled Hole Cylindrical Pre-Drilled Hole
Diameter D2 (mm)

NPT Threading **NPT Threading by 2 Radial


* Adjusted D2 TPI
by 1 Radial Pass Passes (50% / 50%)
TM2SC18C23-86-2U 22.63 11.5 1-11.5NPT; 1 1/4-11.5NPT; 1 1/2-11.5NPT; 2-11.5NPT -
TM3SC20C26-105-2U 25.63 11.5 1-11.5NPT; 1 1/4-11.5NPT; 1 1/2-11.5NPT; 2-11.5NPT -
TM4SC25C31-115-2U 30.63 11.5 1 1/4-11.5NPT; 1 1/2-11.5NPT; 2-11.5NPT -

TMSD
TM3SC25C36-125-3U
35.65 11.5 1 1/4-11.5NPT; 1 1/2-11.5NPT; 2-11.5NPT -
TM3SC28C36-144-3U
TM3SC25C36-125-3U
35.65 8 - 2 1/2...10-8NPT
TM3SC28C36-144-3U
** When the pre-drilled hole for 8NPT is conical, the thread can be machined in one pass.

Thread Applications for Full Profile Inserts (API Round)


Toolholder Cutting Cylindrical or Conical Pre-Drilled Hole Conical Pre-Drilled Hole only
Toolholder Diameter D2 (mm) Pitch (for cylindrical 2 radial passes 50%/50%; (one pass)
for conical one radial pass)

* Adjusted D2 TPI Thread Dia.

1.05x10APIRD (for UP TBG; UP TBG Long);


TM2SC 18C23-86-2U 21.74 1.315...2.375x10APIRD
(for TBG; UP TBG; UP TBG Long; Integral-Joint TBG)
TM3SC 20C26-105-2U 24.44 10 1.66...2.875x10APIRD -
(for TBG; UP TBG; UP TBG Long; Integral-Joint TBG)
TM4SC 25C31-115-2U 29.44 1.66...3.5x10APIRD
(for TBG; UP TBG; UP TBG Long; Integral-Joint TBG)
TM3SC 25C36-125-3U 2.375...20x8APIRD (for CSG; TBG; UP TBG; UP TBG Long); 8.625...9.625x8APIRD (for LCSG)
34.7 8 4.5...7.625x8APIRD (for LCSG)
TM3SC 28C36-144-3U 8.625...20x8APIRD (for LCSG)

* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.

319
TMSD
TMSD -- Shell
Shell Mill (U-Style)
Mill (U-Style)
Shell Mill (U Style)
L2
D1≥Da
Combi Shell Mill
Adaptor is preferable

D2 d (H7) D1
Da

H
Adaptor not included

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Shell Mill for U Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of Flutes

IC D1 D2 d(H7) H L2 Z Insert Screw Torx Key Holder Screw Holder


Screwdriver
TM4SC-D42-16-3U 34 42 16 40 8.0 4 SA5T-C5 (M8x1.25x28) TK5T
3/8”U TM5SC-D48-22-3U 40 48 22 40 8.0 5 SN3T HK3T
M10x1.50x35 -
TM6SC-D56-22-3U 48 56 22 40 8.0 6
TM6SC-D88-27-4U 76 88 27 50 10.8 6 M12x1.75x40
1/2”U SA4T HK4T -
TM7SC-D98-32-4U 85 98 32 55 10.8 7 M16x2.0x40

Shell Mill (U Style) Applications


TMSD

Thread Applications for Partial Profile Inserts


Toolholder Min. Thread Dia.

D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55°
M48x5.0; M45x1.5; M45x2.0; M46x2.5; 2-4.5; 13⁄4-16UN; 13⁄4-14UNS; 113⁄16-12UN; 11⁄2 - 11 17⁄8 -16; 17⁄8 -12; 17⁄8 -8;
TM4SC-D42-16-3U 42 M56x5.5; M48x3.0; M48x3.5; M48x4.0 21⁄2 - 4 113⁄16-8UN; 115⁄16-6UN 17⁄8 -6; 2-4.5
M64x6.0;

M56x5.5; M52x1.5; M52x2.0; 21⁄4 - 4.5; 2-16UN; 2-14UN; 2-12UN; 2-16; 21⁄4 -12; 21⁄4 -8;
TM5SC-D48-22-3U 48 M64x6.0 M52x2.5; 21⁄2 - 4 21⁄4 -10UNS; 21⁄8 -8UN; 21⁄8 -6UN 1 ⁄4 - 11 21⁄4-6; 3-5; 31⁄2 -4.5; 21⁄4-4
3

M52x3.0; M55x4.0
21⁄2 -16; 21⁄2 -12;
TM6SC-D56-22-3U 56 M64x6.0 M60x1.5; M60x2.0; M60x2.5; 21⁄2 - 4 23⁄8 -16UN; 23⁄8 -14UN; 23⁄8 -12UN; 21⁄2 -8;
M60x3.0; M64x4.0 21⁄2 -10UNS; 23⁄8 -8UN; 21⁄2 -6UN 2 - 11 23⁄4 -6; 3-5; 31⁄2 -4.5;
41⁄4 -4
TM6SC-D88-27-4U 88 - M95x6.0; M125x8 4- 4 41⁄4 -4UN - 4-3; 41⁄4 -4
TM7SC-D98-32-4U 98 - M105x6.0; M125x8 - 4 ⁄4 -4UN
1
- 41⁄4 -4

320
Shell Mill (U Style) Applications (con't)

Thread Applications for Full Profile Inserts (NPT)


Toolholder Toolholder Cutting Diameter Pitch Cylindrical or Conical Pre-Drilled Hole Cylindrical Pre-Drilled Hole
D2 (mm)

NPT Threading **NPT Threading by 2 Radial


* Adjusted D2 TPI
by 1 Radial Pass Passes (50% / 50%)
TM4SC-D42-16-3U 41.15 11.5 1 1/2-11.5NPT; 2-11.5NPT -
TM4SC-D42-16-3U 41.15 8 - 2 1/2...10-8NPT
TM5SC-D48-22-3U 47.15 11.5 2-11.5NPT -
TM5SC-D48-22-3U 47.15 8 - 2 1/2...10-8NPT
TM6SC-D56-22-3U 55.15 8 - 2 1/2...10-8NPT
TM6SC-D88-27-4U 88.06 8 3 1/2”...160D-8NPT 160D...240D-8NPT
TM7SC-D98-32-4U 98.06 8 4”...160D-8NPT 160D...240D-8NPT
** When the pre-drilled hole for 8NPT is conical, the thread can be machined in one pass.

Thread Applications for Full Profile Inserts (API Round)


Toolholder Cutting Diameter Cylindrical or Conical Pre-Drilled Hole Conical Pre-Drilled Hole only
Toolholder D2 (mm) Pitch (for cylindrical 2 radial passes 50%/50%; (one pass)
for conical one radial pass)

* Adjusted D2 TPI Thread Dia.

TM4SC-D42-16-3U 40.2 2.875...20x8APIRD (for CSG; TBG; UP TBG; UP TBG Long);


4.5...7.625x8APIRD (for LCSG)
TM5SC-D48-22-3U 46.2 8 3.5...20x8APIRD (for CSG; TBG; UP TBG; UP TBG Long); 8.625...20x8APIRD (for LCSG)
4.5...7.625x8APIRD (for LCSG)
TM6SC-D56-22-3U 54.2 4...20x8APIRD (for CSG; TBG; UP TBG; UP TBG Long);
4.5...7.625x8APIRD (for LCSG)

TMSD

* Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table.

321
Standard Toolholders - Weldon Shank (L Style - Mini L)

D D2

D1
L2
L1
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Weldon Shank for Mini-L Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of Flutes

IC L L1 L2 D D1 D2 Z Insert Screw Torx Key


TM1SC16W13-29-5L 81 29 16 9.8 13.0 1
TM2SC16W14-33-5L 85 33 1.1 16 10.3 13.5 2
5.0L TM3SC20W18-42-5L 96 42 20 14.3 17.7 3 SN5LTR K7T
(Mini L)
TM2SC16W14-35-5L-ABUT 88 35 16 10.3 14.0 2
1.87
TM3SC20W18-45-5L-ABUT 100 45 20 14.3 18.2 3
TMSD

322
Weldon Shank (L Style - Mini L) Applications

Thread Applications for Partial Profile Inserts


Toolholder Min. Thread Dia.

D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55° Trapez

M14x0.5; M14x0.75; M14.5x1.0; 5 ⁄8 -11


9
⁄16-32UN; 9⁄16-28UN; 9 ⁄16-27UNS; TR16X2;
TM1SC16W13-29-5L 13 M16x2 M15x1.5; M17x2.0
9
⁄16-24UNEF; 5⁄8 -20UN; 5⁄8-18UNF; 3
⁄8 -19 ⁄8 -14
5
TR18X2
5
⁄8 -16UN; 5⁄8 -14UNS; 5⁄8 -12UN

M15x0.5; M15x0.75; M15x1.0;


5
⁄8 -32UN; 5⁄8 -28UN; 5⁄8 -27UNS; TR16X2;
TM2SC16W14-33-5L 13.5 M16x2 M16x1.5; M17x2.0 - 5
⁄8 -24UNEF; 5⁄8 -20UN; 5⁄8 -18UNF; 3
⁄8 -19 11
⁄16-14 TR18X2
5
⁄8 -16UN; 5⁄8 -14UNS; 11⁄16-12UN

M19x0.5; M19x0.75; M19x1.0;


3
⁄4 -32UN; 3⁄4 -28UN; 7⁄8 -27UNS;
TM3SC20W18-42-5L 17.7 - M20x1.5; M20x2.0 - 3
⁄4 -24UNS; 13 ⁄16-20UNEF; 7⁄8 -18UNS; 1
⁄2 -14 - TR20X2
13
⁄16-16UN; 7⁄8 -14UNF; 13⁄16-12UN

Thread Applications for Full Profile Inserts (ISO, UN, NPT)


Toolholder Min. Thread Dia.

D2 ISO Fine UN/UNF/UNEF/UNS NPT

TM1SC16W13-29-5L 13 M14.5x1.0; M15x1.5; M17x2.0


5
⁄8 -18UNF; 5⁄8 -16UN; 3
⁄8 -18NPT
5
⁄8 -14UNS; 5⁄8 -12UN

TMSD
TM2SC16W14-33-5L 13.5 M15x1.0; M16x1.5; M17x2.0
5
⁄8 -18UNF; 5⁄8 -16UN; 3
⁄8 -18NPT
5
⁄8 -14UNS; 11⁄16-12UN

TM3SC20W18-42-5L 17.7 M19x1.0; M20x1.5; M20x2.0 7


⁄8 -18UNS; 13⁄16-16UN; 7⁄8 -14UNF; 13⁄16-12UN -

Thread Applications for Full Profile American Buttress Inserts


Toolholder Thread Dia.

D2 American Buttress
TM2SC16W14-35-5L-ABUT 14.0 (0.875”-4”)-16; (0.875”-6”)-12; (0.875”-16”)-10
TM3SC20W18-45-5L-ABUT 18.2 (1.25”-4”)-16; (1.25”-6”)-12; (1.25”-16”)-10

323
Standard Toolholders - Carbide Cylindrical Shank (L Style - Mini L)

L3 (min)

D D2

L2
L1 (max)
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Carbide Cylindrical Shank for Mini-L Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of Flutes

IC L L1 (max) L2 L3 (min) D D2 Z Insert Screw Torx Key


CTM1SC09C13-43-5L 109 43 20 9.5 13.0 1
CTM2SC10C14-50-5L 116 50 1.1 22 10 13.5 2
5.0L CTM3SC14C18-65-5L 132 65 30 14 17.7 3 SN5LTR K7T
(Mini L)
CTM2SC10C14-50-5L-ABUT 116 50 22 10 14.0 2
1.87
CTM3SC14C18-65-5L-ABUT 132 65 30 14 18.2 3
TMSD

Holding Device

L1(max)
Maximum Overhang L3 (min)
Minimum Length

The overhang-to-bar diameter ratio should be as small as possible to eliminate the chance of chatter (vibration).
The minimum length inside a holding device should be 2 times the diameter of the bar shank.

324
Carbide Cylindrical Shank (L Style - Mini L) Applications

Thread Applications for Partial Profile Inserts


Toolholder Min. Thread Dia.

D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55° Trapez

M14x0.5; M14x0.75; M14.5x1.0; 5 ⁄8 -11


9
⁄16-32UN; ⁄16-28UN; ⁄16-27UNS;
9 9
TR16X2;
CTM1SC09C13-43-5L 13 M16x2 M15x1.5; M17x2.0
9
⁄16-24UNEF; 5⁄8 -20UN; 5⁄8-18UNF; 3
⁄8 -19 ⁄8 -14
5
TR18X2
5
⁄8 -16UN; 5⁄8 -14UNS; 5⁄8 -12UN

M15x0.5; M15x0.75; M15x1.0;


5
⁄8 -32UN; 5⁄8 -28UN; 5⁄8 -27UNS; TR16X2;
CTM2SC10C14-50-5L 13.5 M16x2 M16x1.5; M17x2.0 - 5
⁄8 -24UNEF; 5⁄8 -20UN; 5⁄8 -18UNF; 3
⁄8 -19 11
⁄16-14 TR18X2
5
⁄8 -16UN; 5⁄8 -14UNS; 11⁄16-12UN

M19x0.5; M19x0.75; M19x1.0;


3
⁄4 -32UN; 3⁄4 -28UN; 7⁄8 -27UNS;
CTM3SC14C18-65-5L 17.7 - M20x1.5; M20x2.0 - 3
⁄4 -24UNS; 13 ⁄16-20UNEF; 7⁄8 -18UNS; 1
⁄2 -14 - TR20X2
13
⁄16-16UN; 7⁄8 -14UNF; 13⁄16-12UN

Thread Applications for Full Profile Inserts (ISO, UN, NPT)


Toolholder Min. Thread Dia.

D2 ISO Fine UN/UNF/UNEF/UNS NPT

CTM1SC09C13-43-5L 13 M14.5x1.0; M15x1.5; M17x2.0


5
⁄8 -18UNF; 5⁄8 -16UN; 3
⁄8 -18NPT
5
⁄8 -14UNS; 5⁄8 -12UN

TMSD
CTM2SC10C14-50-5L 13.5 M15x1.0; M16x1.5; M17x2.0
5
⁄8 -18UNF; 5⁄8 -16UN; 3
⁄8 -18NPT
5
⁄8 -14UNS; 11⁄16-12UN

CTM3SC14C18-65-5L 17.7 M19x1.0; M20x1.5; M20x2.0 7


⁄8 -18UNS; 13⁄16-16UN; 7⁄8 -14UNF; 13⁄16-12UN -

Thread Applications for Full Profile American Buttress Inserts


Toolholder Thread Dia.

D2 American Buttress
CTM2SC10C14-50-5L-ABUT 14.0 (0.875”-4”)-16; (0.875”-6”)-12; (0.875”-16”)-10
CTM3SC14C18-65-5L-ABUT 18.2 (1.25”-4”)-16; (1.25”-6”)-12; (1.25”-16”)-10

325
Standard Toolholders - Weldon Shank (L Style - 3/8” L)
ABUT Holder

D1

D D2

L2
L1
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Weldon Shank for 3/8” L Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of Flutes

IC Toolholder L L1 L2 D D1 D2 Z Insert Screw Torx Key


TM1SC25W21-50-3L 115 50 25 12.7 21.6 1 SN3T
TM2SC25W28-70-3L 135 70 7.0 25 18.1 28.5 2 SA3T
3/8”L TM3SC32W33-90-3L 158 90 32 22.0 33.5 3 SN3T HK3T
TM2SC25W26-80-3L-ABUT 143 80 25 20.1 26.4 2
4.7 SA3T
TM3SC32W35-105-3L-ABUT 172 105 32 28.0 35.5 3
TMSD

Weldon Shank (L Style - 3/8” L) Applications

Thread Applications for Partial Profile Inserts


Toolholder Min. Thread Dia.

D2 Trapez American ACME Stub ACME


TM1SC25W21-50-3L 21.6 (TR30-36)x6 1 ⁄4 -5; 1 ⁄8 -4; 1 ⁄2 -4
1 3 1
1 ⁄4 -5; 13 ⁄8 -4; 11⁄2 -4
1

TM2SC25W28-70-3L 28.5 (TR38-44)x7 13 ⁄4 -4 -


TM3SC32W33-90-3L 33.5 (TR46-52)x8 2-4; 2 ⁄4 -3; 2 ⁄2 -3; 2 ⁄4 -3
1 1 3
2-4; 2 ⁄4 -3; 2 ⁄2 -3; 23 ⁄4 -3
1 1

Thread Applications for Full Profile American Buttress Inserts

Toolholder Thread Dia.

D2 American Buttress
TM2SC25W26-80-3L-ABUT 26.4 (1.75”-4”)-16; (1.75”-6”)-12; (1.75”-6”)-10; (1.75”-6”)-8; (1.75”-6”)-6
TM3SC32W35-105-3L-ABUT 35.5 (2.5”-4”)-16; (2.5”-6”)-12; (2.5”-6”)-10; (2.5”-6”)-8; (2.5”-6”)-6

326
Standard Toolholders - Carbide Cylindrical Shank (L Style - 3/8” L)
ABUT Holder ABUT Holder

L3 (min)

D D2

L2
L1 (max)
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Carbide Cylindrical Shank for 3/8” L Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of Flutes

IC Toolholder L L1(max) L2 L3(min) D D2 Z Insert Screw Torx Key


CTM1SC ⁄2”C21-75-3L
1
115 75 40 12.7 21.6 1 SN3T
CTM2SC18C28-100-3L 155 100 7.0 46 18 28.5 2 SA3T
3/8”L HK3T
CTM3SC20C33-120-3L 176 120 46 20 33.5 3 SN3T
CTM2SC20C26-105-3L-ABUT 172.5 105 4.7 40 20 26.4 2 SA3T

Carbide Cylindrical Shank (L Style - 3/8” L) Applications

Thread Applications for Partial Profile Inserts

TMSD
Toolholder Min. Thread Dia.

D2 Trapez American ACME Stub ACME


CTM1SC1⁄2”C21-75-3L 21.6 (TR30-36)x6 11⁄4 -5; 13 ⁄8 -4; 11⁄2 -4 11⁄4 -5; 13 ⁄8 -4; 11⁄2 -4
CTM2SC18C28-100-3L 28.5 (TR38-44)x7 13 ⁄4 -4 -
CTM3SC20C33-120-3L 33.5 (TR46-52)x8 2-4; 21⁄4 -3; 21⁄2 -3; 23 ⁄4 -3 2-4; 21⁄4 -3; 21⁄2 -3; 23 ⁄4 -3

Thread Applications for Full Profile American Buttress Inserts


Toolholder Thread Dia.

D2 American Buttress
CTM2SC20C26-105-3L-ABUT 26.4 (1.75”-4”)-16; (1.75”-6”)-12; (1.75”-6”)-10; (1.75”-6”)-8; (1.75”-6”)-6

Holding Device

L1(max)
Maximum Overhang L3 (min)
Minimum Length
The overhang-to-bar diameter ratio should be as small as possible to eliminate the chance of chatter (vibration).
The minimum length inside a holding device should be 2 times the diameter of the bar shank.

327
Shell Mill (L Style - 3/8” L)
L2 D1≥Da - Combi Shell Mill Adaptor is preferable
Da

D2 d(H7) D1

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Shell Mill for 3/8” L Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of Flutes

IC Toolholder D1 D2 d(H7) H L2 Z Insert Screw Torx Key Holder Screw

TM7SC-D80-32-3L 69.2 80 32 55 7.0 7 M16x2.0x40


3/8”L TM5SC-D48-22-3L-ABUT 41.0 48 22 5 SA3T HK3T M10x1.50x35
40 4.7
TM6SC-D58-27-3L-ABUT 51.0 58 27 6 M12x1.75x40
TMSD

Shell Mill (L Style - 3/8” L) Applications


Thread Applications for Partial Profile Inserts
Toolholder Min. Thread Dia.

D2 Trapez American ACME Stub ACME


TM7SC-D80-32-3L 80 (TR115-130)x6; (TR175-240)x8 - -

Thread Applications for Full Profile American Buttress Inserts


Toolholder Thread Dia.

D2 American Buttress
TM5SC-D48-22-3L-ABUT 48 (3.0”-6”)-12; (3.0”-6”)-10; (3.0”-6”)-8; (3.0”-6”)-6
TM6SC-D58-27-3L-ABUT 58 (4.0”-6”)-12; (4.0”-6”)-10; (4.0”-6”)-8; (4.0”-6”)-6

328
Shell Mill (5/8” V Style)
L2 D1≥Da - Combi Shell Mill Adaptor is preferable
Da

D2 d(H7) D1

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Shell Mill for 5/8” V Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of Flutes

Insert
IC Toolholder D1 D2 d(H7) H L2 Z Insert Torx Key Holder Screw
Screw
TM6SC-D88-32-5V6-ABUT 72.5 88 32 47.9 5.35 5VI4ABUT-TM...
6
5/8”V 51.7 8.50 5VI2.5ABUT-TM... SA5T HK5T M16x2.0x40
TM6SC-D88-32-5V8-ABUT 72.5 88 32
50.0 7.10 6 5VI3ABUT-TM...

TMSD
Shell Mill (5/8” V Style) Applications
Thread Applications for Full Profile American Buttress Inserts
Toolholder Thread Dia.
D2 American Buttress
TM6SC-D88-32-5V6-ABUT 88 (5.0”-24”)-4
TM6SC-D88-32-5V8-ABUT 88 (6.0”-24”)-3; (7.0”-24”)-2.5

329
Standard Toolholders
TMSD Standard - Steel
Toolholder Cylindrical
- Cylindrical Shank
Shank (A Style)
(A-Style)

L3 (min)

D D2

L2
L1 (max)
L

Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter

Steel Cylindrical Shank for A-Style Inserts Spare Parts

Insert Size Ordering Code Dimensions mm No. of Flutes

IC L L1 (max) L2 L3 (min) D D2 Z Insert Screw Torx Key


1/4”A TM3SC20C26-105-2A 184 105 3.0 40 20 26.0 3 SN2T HK2T
3/8”A TM3SC28C35-144-3A 218 144 4.0 46 28 35.3 3 SA3T HK3T
TMSD

Steel Cylindrical Shank (A Style) Applications

Thread Applications for Partial Profile Inserts


Toolholder Min. Thread Dia.

D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G)

TM3SC20C26-105-2A 26 - M28x1.5; M29x2.0; - 11⁄8 -16UN; 11⁄8 -14UNS; 13⁄16-12UN; -


M30x2.5; M30x3.0 11⁄4 -10UNS; 13⁄16-8UN

TM3SC28C35-144-3A 35.3 - M38x2.0; M39x2.5; - 19⁄16-12UN; 15⁄8 -10UNS; 15⁄8 -8UN; -


M39x3.0; M40x4.0 15⁄8 -6UN

The lengthof of
The length cylindrical
cylindrical shankshank toolholders
toolholders can betomodified
can be modified to reduce
reduce chatter chatter (vibration).
(vibration).
Note: The length of the shank inside the clamping device should be L3 at minimum.
Note: The length of the shank inside the clamping device should be at minimum L3.

330
Recommended Grades, Cutting Speeds Vc [m/min] and Feed f [mm/tooth]
Feed* f [mm/tooth] by

Vardex No.
Vc [m/min]
Cutting Dia. (D2)

Material Hardness
Group Material Brinell HB VBX VTX 13-23 24-42 Shell Mill

1 Low Carbon (C=0.1-0.25%) 125 100-210 90-180 0.20-0.32 0.30-0.50 0.30-0.75


2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 100-180 90-170 0.20-0.32 0.30-0.50 0.30-0.75
3 High Carbon (C=0.55-0.85%) 170 100-170 90-160 0.15-0.23 0.25-0.35 0.25-0.52
4 Non Hardened 180 60-90 90-155 0.17-0.28 0.28-0.45 0.28-0.67

P
Steel
5
6
Low Alloy Steel
(alloying elements≤5%) Hardened
Hardened
275
350
80-150
70-140
80-160
70-150
0.15-0.28 0.25-0.45 0.25-0.67
0.15-0.25 0.25-0.40 0.25-0.60
7 High Alloy Steel Annealed 200 60-130 70-115 0.15-0.22 0.20-0.30 0.20-0.45
8 (alloying elements>5%) Hardened 325 70-110 60-100 0.13-0.21 0.18-0.30 0.18-0.45
9 Low Alloy (alloying elements <5%) 200 100-170 100-170 0.15-0.22 0.20-0.30 0.20-0.45
Cast Steel
10 High Alloy (alloying elements >5%) 225 70-120 70-130 0.12-0.22 0.17-0.30 0.17-0.45
11 Stainless Steel Non Hardened 200 100-170 120-180 0.15-0.22 0.22-0.34 0.22-0.50
12 Ferritic Hardened 330 100-170 120-180 0.16-0.23 0.21-0.32 0.21-0.48
13 Stainless Steel Austenitic 180 70-140 100-140 0.15-0.25 0.25-0.40 0.25-0.60

M
Stainless
14 Austenitic
15 Stainless Steel
Super Austenitic
Non Hardened
200
200
70-140
70-140
100-140
100-140
0.12-0.20 0.17-0.26 0.17-0.39
0.16-0.24 0.25-0.37 0.25-0.55
Steel
16 Cast Ferritic Hardened 330 70-140 100-140 0.12-0.20 0.17-0.26 0.17-0.39
17 Stainless Steel Austenitic 200 70-120 100-120 0.15-0.22 0.20-0.30 0.20-0.45
18 Cast Austenitic Hardened 330 70-120 100-120 0.12-0.20 0.17-0.26 0.17-0.39
28 Malleable Ferritic (short chips) 130 60-130 100-120 0.16-0.24 0.25-0.37 0.25-0.55
29 Cast Iron Pearlitic (long chips) 230 60-120 80-100 0.15-0.22 0.20-0.30 0.20-0.45

K
Cast Iron
30
31
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
60-130
60-100
80-100
80-100
0.15-0.22 0.22-0.34 0.22-0.50
0.15-0.22 0.20-0.30 0.20-0.45

TMSD
32 Ferritic 160 60-125 80-100 0.10-0.20 0.15-0.25 0.15-0.37
Nodular Sg Iron
33 Pearlitic 260 50-90 60-90 0.15-0.22 0.20-0.30 0.20-0.45
34 Aluminium Alloys Non Aging 60 100-250 0.30-0.50 0.60-1.00 0.60-1.50
35 Wrought Aged 100 100-180 0.28-0.50 0.50-0.90 0.50-1.20

N
Non-Ferrous
36
37
Aluminium Alloys
Cast
Cast & Aged
75
90
150-400
150-280
0.28-0.50 0.50-0.90 0.50-1.20
0.25-0.40 0.40-0.60 0.40-0.90
Metals 38 Aluminium Alloys Cast Si 13-22% 130 80-150 0.28-0.50 0.50-0.90 0.50-1.20
39 Copper and Brass 90 120-210 100-200 0.30-0.50 0.60-1.00 0.60-1.50
40 Copper Alloys Bronze and Non Leaded Copper 100 120-210 100-200 0.28-0.50 0.50-0.90 0.50-1.20
19 Annealed (iron based) 200 20-45 20-40 0.09-0.15 0.12-0.22 0.12-0.33

S
Heat
20 High Temperature
21 Alloys
Aged (iron based)
Annealed (nickel or cobalt based)
280
250
20-30
15-20
20-30
15-20
0.07-0.13 0.10-0.20 0.10-0.30
0.08-0.15 0.08-0.20 0.08-0.30

Resistant 22 Aged (nickel or cobalt based) 350 10-15 10-15 0.08-0.15 0.08-0.20 0.08-0.30
Material 23 Pure 99.5 Ti 400Rm 70-140 70-120 0.07-0.13 0.10-0.20 0.10-0.30
Titanium Alloys
24 α+β alloys 1050Rm 20-50 20-50 0.07-0.13 0.10-0.20 0.10-0.30

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc 15-45 15-45 0.05-0.12 0.05-0.18 0.05-0.27

26 51-55HRc 15-40 15-40 0.05-0.12 0.05-0.18 0.05-0.27


Material
* When using a Shell Mill toolholder, the feed can be increased by 50%.
* For 3/8”L it is recommended to machine in two passes and decrease the feed by 40%.

Grades
U Style A Style Mini-L Style 3/8” L Style Vertical Style V Style
Grade Application
TiCN coated carbide grade.
VBX Excellent grade for Steels and General Use.

TiAlN coated carbide grade.


VTX Ideal for Stainless Steels.

331
TM Solid
Solid Carbide Thread Milling Tools
Vardex Ordering Code System

■ TM Solid Carbide
HC 10 082 L15 - I 1.50 ISO TM VTH
1 2 3 4 5 6 7 8 9 10 11
1 - Line 2 - No. of Teeth 3 - Shank Dia. 4 - Cutting Dia. 5 - Tool Cutting Length 6 - Type of Tool
HC - Helicool 1T - 1 Tooth 03 - 3.0 mm 0.7 - 19.9 mm Up to 3Do E - External
HCN - Helicool with relief neck 3T - 3 Teeth 04 - 4.0 I - Internal
HCR - Helicool R (MilliPro) 06 - 6.0 EI - External + Internal
HCC - Helicool C 2L - 2 Teeth LH 08 - 8.0
H - Helical (MilliPro HD) 10 - 10.0
S - Straight Flutes 12 - 12.0
D - Deep Threading or MilliPro 14 - 14.0
TDC - TMDR with coolant 16 - 16.0
TD - TMDR without coolant 18 - 18.0
20 - 20.0

7 - Pitch 8 - Standard 9 - System 10 - No. of Flutes 11 - Carbide Grade


Full Profile - Pitch Range 60 - Partial Profile 60° TM 3 - 3 Flutes VTS
mm TPI ISO - ISO Metric TML - Extra Long 5 - 5 Flutes VTH
UN - American UN * For straight flutes only.
0.25-6.0 80 - 4.5
UNC - UN Coarse
Partial Profile - Pitch Range
UNF - UN Fine
mm TPI UNEF - UN Extra Fine
TA 0.5-0.8 32-56 UNJ - UNJ
TB 0.5-1.0 24-56 MJ - MJ
TC 1.0-1.50 16-24 BSW - Whitworth Coarse
TD 1.0-1.75 14-24 BSP - BSP
TF 0.5-1.25 20-48 BSF - Whitworth Fine
BSPT - BSPT
NPT - NPT
ANPT - ANPT
NPTF - NPTF
NPS - NPS
PG - PG
TM Solid

TP60 - Taper 60⁰


TP55 - Taper 55⁰

■ HTC Thriller
HTC M6 1.0 2D VTN
1 2 3 4 5
1 - Line 2 - Thread Diameter 3 - Pitch 4 - Thread Length 5 - Carbide Grade
HTC - Thriller M6 - M12 1 - 1.75mm 2D VTN
2.5D VTS

334
TM Solid Carbide Program

Miniature Threads Long Thread


MilliPro Deep Threading
MilliPro &
MilliPro EL
From M1.6x0.35 (1-72UNF)
Full Profile
MilliPro HD
Up to 62 HRc

MilliPro Dental
From M1.0x0.25 (0-80UNF)
Partial Profile
TMDR
From M3x0.5 (4-40UNC) Up to 3XDo
Normal Use Heavy Duty
Straight Flutes Helicool
Taper
For Bone Plate Applications HC
From Pitch 0.3-0.6mm

HCN

From M4.5x0.75 (No.8-36UNF) From M3x0.5 (No.10-32UNF)

Radial Coolant Helicool and Chamfer


Helicool-R (HCR) Helicool-C (HCC)

TM Solid
From M6x1.0 From M6x1.0

Economical Tool Drill, Thread and Chamfer


Helical HTC
Taper
For Bone Plate Applications
From Pitch 0.3-0.6mm

From M3x0.5 (No.8-36UNF) From M6x1.0

335
ISO
ISO Metric
Metric
ISO Metric Helicool
Helicool
Helicool
Internal L
L
D2
D2
L1 L1

1/4P Le Le
1/4P Internal
° °
6060 D D
hh

D2
D2
1/8P
1/8P External
Le
Le
Defined by: R262 (DIN 13) L1
Tolerance class: 6H L1

Helical Flutes with Thru-Hole Coolant 1.5 x Do (Le ≤ 1.5 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L Le Z Zt mm
M3x0.5 M3.5-M16x0.5 0.5 HC04024L04-I0.50ISOTM... 4 2.40 45 4.7 3 9 2.5
M4x0.7 0.7 HC04031L06-I0.70ISOTM... 4 3.15 45 6.6 3 9 3.3
M5x0.8 0.8 HC04039L07-I0.80ISOTM... 4 3.90 45 7.6 3 9 4.2
M6x1.0 M8-M40x1.0 1.0 HC06048L09-I1.00ISOTM... 6 4.80 57 9.5 3 9 5.0
M8x1.25 1.25 HC08065L13-I1.25ISOTM... 8 6.50 61 13.1 3 10 6.8
M10x1.5 M12-M48x1.5 1.5 HC10082L15-I1.50ISOTM... 10 8.20 73 15.7 3 10 8.5
M12x1.75 1.75 HC10099L18-I1.75ISOTM... 10 9.90 73 18.4 4 10 10.2
M14x2.0 M17-M80x2.0 2.0 HC12116L21-I2.00ISOTM... 12 11.60 73 21.0 4 10 12.0
M16x2.0 M17-M80x2.0 2.0 HC14136L25-I2.00ISOTM... 14 13.60 92 25.0 4 12 14.0

Helical Flutes with Thru-Hole Coolant 2 x Do (Le ≤ 2 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L Le Z Zt mm
M3x0.5 M3.5-M16x0.5 0.5 HC04024L06-I0.50ISOTM... 4 2.40 45 6.2 3 12 2.5
M4x0.5 0.5 HC04032L08-I0.50ISOTM... 4 3.20 45 8.2 3 16 3.5
TM Solid

M5x0.5 0.5 HC06042L10-I0.50ISOTM... 6 4.20 57 10.2 3 20 4.5


M4x0.7 0.7 HC04031L08-I0.70ISOTM... 4 3.15 45 8.7 3 12 3.3
M6x0.75 0.75 HC06050L12-I0.75ISOTM... 6 5.00 57 12.4 3 16 5.3
M5x0.8 0.8 HC04039L10-I0.80ISOTM... 4 3.90 45 10.8 3 13 4.2
M6x1.0 M8-M40x1.0 1.0 HC06048L12-I1.00ISOTM... 6 4.80 57 12.5 3 12 5.0
M8x1.0 1.0 HC08067L16-I1.00ISOTM... 8 6.70 61 16.5 3 16 7.0
M10x1.0 1.0 HC10087L20-I1.00ISOTM... 10 8.70 73 20.5 3 20 9.0
M12x1.0 1.0 HC12107L24-I1.00ISOTM... 12 10.70 73 24.5 4 24 11.0
M8x1.25 1.25 HC08065L16-I1.25ISOTM... 8 6.50 61 16.9 3 13 6.8
M10x1.25 1.25 HC10085L20-I1.25ISOTM... 10 8.50 73 20.6 3 16 8.8
M10x1.5 M12-M48x1.5 1.5 HC10082L20-I1.50ISOTM... 10 8.20 73 20.2 3 13 8.5
M12x1.5 1.5 HC10099L24-I1.50ISOTM... 10 9.90 73 24.7 4 16 10.5
M14x1.5 1.5 HC12119L29-I1.50ISOTM... 12 11.90 80 29.2 4 19 12.5
M16x1.5 1.5 HC14139L32-I1.50ISOTM... 14 13.90 92 32.2 4 21 14.5
M12x1.75 1.75 HC10099L25-I1.75ISOTM... 10 9.90 73 25.4 4 14 10.2
M14x2.0 M17-M80x2.0 2.0 HC12116L29-I2.00ISOTM... 12 11.60 80 29.0 4 14 12.0
M16x2.0 M17-M80x2.0 2.0 HC14136L33-I2.00ISOTM... 14 13.60 92 33.0 4 16 14.0
M18x2.5 2.5 HC16148L36-I2.50ISOTM... 16 14.80 92 36.2 4 14 15.5
M20x2.5 2.5 HC18171L41-I2.50ISOTM... 18 17.10 102 41.2 4 16 17.5
M24x3.0 3.0 HC20199L49-I3.00ISOTM... 20 19.90 102 49.5 4 16 21.0

* Bore diameter applies to smallest thread dia.

336
ISO
ISO
ISO Metric
Metric
Metric
(con't) Helicool
Helicool
Helicool
Internal L
L
D2
D2
L1 L1

1/4P Le Le
1/4P Internal
° °
6060 D D
hh

D2
D2
1/8P
1/8P External
Le
Le
Defined by: R262 (DIN 13) L1
Tolerance class: 6H L1

Helical Flutes with Thru-Hole Coolant 3 x Do (Le ≤ 3.0 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L Le** Z Zt mm
M3x0.5 M3.5-M16x0.5 0.5 HC04024L09-I0.50ISOTM... 4 2.40 45 9.25 3 18 2.5
M4x0.7 0.7 HC04031L12-I0.70ISOTM... 4 3.15 47 12.95 3 18 3.3
M5x0.8 0.8 HC04039L15-I0.80ISOTM... 4 3.90 50 15.60 3 19 4.2
M6x1.0 M8-M40x1.0 1.0 HC06048L18-I1.00ISOTM... 6 4.80 60 18.50 3 18 5.0
M8x1.25 1.25 HC08065L25-I1.25ISOTM... 8 6.50 66 25.63 3 20 6.8
M10x1.5 M12-M48x1.5 1.5 HC10082L30-I1.50ISOTM... 10 8.20 75 30.75 3 20 8.5
M12x1.75 1.75 HC10099L36-I1.75ISOTM... 10 9.90 86 37.63 4 21 10.2
M16x2.0 M17-M80x2.0 2.0 HC14136L48-I2.00ISOTM... 14 13.60 108 49.00 4 24 14.0
** Above solid carbide tools (Le=3xDo) are suitable for light machining only. Reduce feed by 30%.
ISOMetric
ISO Metric MilliPro
HCN
ric HCN
Internal
Internal

1/4P Internal
L
60o L1
Le D2
L D2

L1 D

TM Solid
1/8P External D
Defined by: R262 (DIN 13)
Tolerance class: 6H Le = Pitch x 3
Defined by: R262 (DIN 13) 3 Flutes
Tolerance class: 6H Recommended Overhang
Helical Flutes with Relief Neck 3 x Do (L1 ≤ 3.0 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Coarse Fine mm Internal D D2 L Le L1 Z Zt mm
M3x0.5 M3.5-M16x0.5 0.5 HCN04024L09-I0.50ISOTM… 4 2.40 45 5.0 9 3 10 2.5
M4x0.7 0.7 HCN04031L12-I0.70ISOTM… 4 3.15 47 7.0 12 3 10 3.3
M5x0.8 0.8 HCN04039L15-I0.80ISOTM… 4 3.90 50 8.8 15 3 11 4.2
M6x1.0 M8-M40x1.0 1.0 HCN06048L18-I1.00ISOTM… 6 4.80 60 10.0 18 3 10 5.0
M8-M40x1.0 1.0 HCN08067L24-I1.00ISOTM… 8 6.70 66 13.0 24 4 13 7.0
M10-M40x1.0 1.0 HCN10087L30-I1.00ISOTM… 10 8.70 75 17.0 30 4 17 9.0
M8x1.25 1.25 HCN08065L24-I1.25ISOTM… 8 6.50 66 13.75 24 3 11 6.8
M10x1.5 M12-M48x1.5 1.5 HCN10082L30-I1.50ISOTM… 10 8.20 75 16.5 30 3 11 8.5
M12-M48x1.5 1.5 HCN10099L36-I1.50ISOTM… 10 9.90 86 19.5 36 4 13 10.5
M14-M48x1.5 1.5 HCN12119L42-I1.50ISOTM… 12 11.90 92 22.5 42 4 15 12.5
M16-M48x1.5 1.5 HCN14139L48-I1.50ISOTM… 14 13.90 102 25.5 48 5 17 14.5
M12x1.75 1.75 HCN10099L36-I1.75ISOTM… 10 9.90 86 19.25 36 4 11 10.2
M14x2.0 M17-M80x2.0 2.0 HCN12116L42-I2.00ISOTM… 12 11.60 92 24.0 42 4 12 12.0
M16x2.0 M17-M80x2.0 2.0 HCN14136L48-I2.00ISOTM… 14 13.60 102 26.0 48 4 13 14.0
* Bore diameter applies to smallest thread dia.

337
American UN Helical
American UN Helicool
D2
L
Internal Le

1/4P
D
1/4P Internal60º
60o

Le
D2 D2
1/8P
1/8P External D
Defined Le
Definedby:by:
ANSI B1.1:74
ANSI B1.1.74
Tolerance class: 2B 2A/2B L
Tolerance class:

Helical Flutes with Thru-Hole Coolant 1.5 x Do (Le ≤ 1.5 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
UNC UNF UNEF TPI Internal D D2 L Le Z Zt mm
No.10-24 5/16”, 3/8”x24 9/16”-11/16”x24 24 HC04035L07-I24UNCTM... 4 3.58 45 7.9 3 7 3.8
No.12-24 5/16”, 3/8”x24 9/16”-11/16”x24 24 HC06041L08-I24UNCTM... 6 4.15 57 9.0 3 8 4.5
1/4”x20 7/16”, 1/2”x20 3/4”-1”x20 20 HC06048L09-I20UNCTM... 6 4.88 57 9.5 3 7 5.2
5/16”x18 9/16”, 5/8”x18 11/16”-1 11/16” x18 18 HC08061L11-I18UNCTM... 8 6.15 61 12.0 3 8 6.5
3/8”x16 3/4”x16 16 HC08076L15-I16UNCTM... 8 7.65 61 15.1 3 9 8.0
7/16”x14 7/8”x14 14 HC10090L17-I14UNCTM... 10 9.00 73 17.2 3 9 9.3
1/2”x13 13 HC12104L20-I13UNCTM... 12 10.35 73 20.5 4 10 10.8
9/16”x12 1”-1 1/2”x12 12 HC12118L22-I12UNCTM... 12 11.80 73 22.2 4 10 12.3

Helical Flutes with Thru-Hole Coolant 2 x Do (Le ≤ 2 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
UNC UNF UNEF TPI Internal D D2 L Le Z Zt mm
No.10-32 No.12-3/8”x32 32 HC04038L09-I32UNFTM... 4 3.80 45 9.9 3 12 4.0
No.12-3/8”x32 32 HC06044L11-I32UNEFTM... 6 4.40 57 11.5 3 14 4.7
No.12, 1/4”x28 7/16”, 1/2”x28 28 HC06043L11-I28UNFTM... 6 4.30 57 11.3 3 12 4.6
1/4”x28 7/16”, 1/2”x28 28 HC06052L13-I28UNFTM... 6 5.15 57 13.1 3 14 5.5
7/16”, 1/2”x28 28 HC10099L22-I28UNEFTM... 10 9.90 73 22.2 3 24 10.2
No.10-24 5/16”, 3/8”x24 9/16”-11/16”x24 24 HC04035L10-I24UNCTM... 4 3.58 45 10.0 3 9 3.8
TM Solid

No.12-24 5/16”, 3/8”x24 9/16”-11/16”x24 24 HC06041L11-I24UNCTM... 6 4.15 57 11.1 3 10 4.5


5/16”, 3/8”x24 9/16”-11/16”x24 24 HC08066L16-I24UNFTM... 8 6.68 61 16.4 3 15 6.8
3/8”x24 9/16”-11/16”x24 24 HC10082L19-I24UNFTM... 10 8.20 73 19.6 3 18 8.5
9/16”-11/16”x24 24 HC14129L29-I24UNEFTM... 14 12.90 92 29.1 4 27 13.2
1/4”x20 7/16”, 1/2”x20 3/4”-1”x20 20 HC06048L13-I20UNCTM... 6 4.88 57 13.3 3 10 5.2
7/16”, 1/2”x20 3/4”-1”x20 20 HC10096L22-I20UNFTM... 10 9.60 73 22.2 3 17 9.8
1/2”x20 3/4”-1”x20 20 HC12111L26-I20UNFTM... 12 11.10 80 26.0 4 20 11.5
3/4”-1”x20 20 HC18174L38-I20UNEFTM... 18 17.40 102 38.7 4 30 17.8
5/16”x18 9/16”, 5/8”x18 11/16”-1 11/16”x18 18 HC08061L16-I18UNCTM... 8 6.15 61 16.2 3 11 6.5
9/16”, 5/8”x18 11/16”-1 11/16”x18 18 HC14125L28-I18UNFTM... 14 12.50 92 28.9 4 20 12.8
5/8”x18 11/16”-1 11/16”x18 18 HC16141L31-I18UNFTM... 16 14.10 92 31.7 4 22 14.5
3/8”x16 3/4”x16 16 HC08076L19-I16UNCTM... 8 7.65 61 19.8 3 12 8.0
3/4”x16 16 HC18170L38-I16UNFTM... 18 17.00 102 38.8 4 24 17.5
7/16”x14 7/8”x14 14 HC10090L22-I14UNCTM... 10 9.00 73 22.7 3 12 9.3
7/8”x14 14 HC20199L44-I14UNFTM... 20 19.90 102 44.4 4 24 20.5
1/2”x13 13 HC12104L26-I13UNCTM... 12 10.35 80 26.4 4 13 10.8
9/16”x12 1”-1 1/2”x12 12 HC12118L28-I12UNCTM... 12 11.80 80 28.6 4 13 12.3
1”-1 1/2”x12 12 HC20199L51-I12UNFTM... 20 19.90 102 51.9 4 24 23.5
5/8”x11 11 HC14131L33-I11UNCTM... 14 13.10 92 33.5 4 14 13.5
3/4”x10 10 HC16159L39-I10UNCTM... 16 15.90 92 39.4 4 15 16.5
7/8”x9 9 HC20190L46-I9UNCTM... 20 19.00 102 46.6 4 16 19.5
1”x8 8 HC20199L52-I8UNCTM... 20 19.90 102 52.4 4 16 22.0

* Bore diameter applies to smallest thread dia.

338
Whitworth Helicool
External / Internal L
D2

Le
Internal
R0.137P º
55
D

R0.137P D2
External
Defined by: B.S.84:1956,
DIN 259, ISO228/1:1982 Le
Tolerance class: Medium class A

Helical Flutes with Thru-Hole Coolant 2 x Do (Le ≤ 2 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*

BSW BSF TPI External / Internal D D2 L Le Z Zt mm


1/4”x26 26 HC06050L13-EI26BSFTM... 6 5.00 57 13.2 3 13 5.3
5/16”x22 22 HC08063L16-EI22BSFTM... 8 6.35 61 16.7 3 14 6.7
1/4”x20 3/8”x20 20 HC06044L13-EI20BSWTM... 6 4.45 57 13.3 3 10 5.0
3/8”x20 20 HC08076L19-EI20BSFTM... 8 7.65 61 19.7 3 15 8.2
5/16”x18 7/16”x18 18 HC06058L16-EI18BSWTM... 6 5.85 57 16.2 3 11 6.5
7/16”x18 18 HC10092L23-EI18BSFTM... 10 9.20 73 23.3 3 16 9.7
3/8”x16 1/2”, 9/16”x16 16 HC08072L19-EI16BSWTM... 8 7.20 61 19.8 3 12 7.9
1/2”, 9/16”x16 16 HC12105L26-EI16BSFTM... 12 10.50 80 26.2 4 16 11.1
9/16”x16 16 HC14122L29-EI16BSFTM... 14 12.15 92 29.4 4 18 12.6
7/16”x14 5/8”, 11/16”x14 14 HC10085L22-EI14BSWTM... 10 8.50 73 22.7 3 12 9.2
5/8”, 11/16”x14 14 HC14134L31-EI14BSFTM... 14 13.40 92 31.7 4 17 14.0
11/16”x14 14 HC16150L35-EI14BSFTM... 16 15.00 92 35.4 4 19 15.6
1/2”x12 3/4”x12 12 HC10096L26-EI12BSWTM... 10 9.65 73 26.5 3 12 10.5
9/16”x12 3/4”x12 12 HC12113L28-EI12BSWTM... 12 11.25 80 28.6 4 13 12.1
3/4”x12 12 HC18162L39-EI12BSFTM... 18 16.20 102 39.2 4 18 16.8

TM Solid
5/8”x11 7/8”x11 11 HC14126L33-EI11BSWTM... 14 12.60 92 33.5 4 14 13.4
11/16”x11 11 HC16142L35-EI11BSWTM... 16 14.20 92 35.8 4 15 15.0

* Bore diameter applies to smallest thread dia.

339
BSP(G)
BSP(G)
BSP (G) Helicool
Helicool
Helicool
External
External / Internal
External / Internal
/ Internal LL
D2 D2

LeLe

R 0.137P Internal
R 0.137P D D
55O 55
O

D2
R 0.137P D2
R 0.137P
External
Le
Defined by: B.S.2779:1956 Le
Tolerance class: Medium class

Helical Flutes with Thru-Hole Coolant 1.5 x Do (Le ≤ 1.5 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1/16”, 1/8”x28 28 HC08064L12-EI28BSPTM... 8 6.40 61 12.2 3 13 6.7
1/8”x28 28 HC10082L15-EI28BSPTM... 10 8.20 73 15.0 3 16 8.7
1/4”, 3/8”x19 19 HC12110L20-EI19BSPTM... 12 11.00 80 20.7 4 15 11.8
3/8”x19 19 HC16145L26-EI19BSPTM... 16 14.50 92 26.1 4 19 15.2
1”-4”x11 11 HC20199L42-EI11BSPTM... 20 19.90 102 42.7 4 18 30.7

Helical Flutes with Thru-Hole Coolant 2 x Do (Le ≤ 2 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1/16”, 1/8”x28 28 HC08064L15-EI28BSPTM... 8 6.40 61 15.9 3 17 6.7
1/8”x28 28 HC10082L19-EI28BSPTM... 10 8.20 73 19.5 3 21 8.7
1/4”, 3/8”x19 19 HC12110L27-EI19BSPTM... 12 11.00 80 27.4 4 20 11.8
3/8”x19 19 HC16145L34-EI19BSPTM... 16 14.50 92 34.1 4 25 15.2
TM Solid

1/2”-7/8”x14 14 HC18179L42-EI14BSPTM... 18 17.90 102 42.6 4 23 19.0

* Bore diameter applies to smallest thread dia.

340
NPT
NPT
NPT Helicool
Helicool
Helicool
External
External / Internal
// Internal L
D2
D2
External Internal Le
L

O O
Le
30 30 Internal
O O
30 30
D2 D
D2 D

O
O
1 47’ D2
90
O
O
1 47’ D2
90
External
Le
Defined by: USAS B2.1:1968
Tolerance class: Standard NPT Le

Helical Flutes with Thru-Hole Coolant


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1/16”x27 27 HC06059L09-EI27NPT-TM... 6 5.90 57 9.9 3 10 6.3
1/8”x27 27 HC08076L09-EI27NPT-TM... 8 7.65 61 9.9 3 10 8.5
1/4”x18 18 HC10099L14-EI18NPT-TM... 10 9.90 73 14.8 3 10 11.1
3/8”x18 18 HC12111L14-EI18NPT-TM... 12 11.15 73 14.8 4 10 14.5
1/2”, 3/4”x14 14 HC16142L19-EI14NPT-TM... 16 14.25 92 19.0 4 10 17.7, 23.0
1”, 1 1/4”, 1 1/2”, 2”x11.5 11.5 HC20196L23-EI11.5NPT-TM... 20 19.60 102 23.2 4 10 29.0, 37.7, 44.0, 56.0
2 1/2”, 3”x8 8 HC20196L33-EI8NPT-TM... 20 19.60 102 33.3 4 10 66.5, 82.1

NPT
ANPT
NPT Helicool
Helicool
Helicool
External
External / Internal D2
// Internal
Internal L D2
External L
Le
Le
O O
30O
30
30O
30
Internal
D2 D
D2 D

TM Solid
O
1O 47’ D2
90O
O
1 47’ D2
90
External
Le
Defined by: MIL-P-7105B Le
Tolerance class: Standard ANPT

Helical Flutes with Thru-Hole Coolant


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1/4”, 3/8”x18 18 HC10099L14-EI18ANPT-TM... 10 9.90 73 14.8 3 10 11.1 / 14.5
1/2”, 3/4”x14 14 HC14139L18-EI14ANPT-TM... 14 13.90 92 19.0 4 10 17.7 / 23.0

* Bore diameter applies to smallest thread dia.

341
NPTF
NPTF
NPTF Helicool
Helicool
Helicool
D2 D2
External
External
External / Internal
//Internal
Internal
L L
Le Le
30 O
30
O
30
30
O
O Internal
D2 D
D2 D

O D2
O 1 47’ D2
90 O
1 47’
O
90
External
Le
Defined by: ANSI 1.20.3-1976 Le
Tolerance class: Standard NPTF

Helical Flutes with Thru-Hole Coolant


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1/16”x27 27 HC06059L09-EI27NPTFTM... 6 5.90 57 9.9 3 10 6.3
1/8”x27 27 HC08076L09-EI27NPTFTM... 8 7.65 61 9.9 3 10 8.4
1/4”x18 18 HC10099L14-EI18NPTFTM... 10 9.90 73 14.8 3 10 11.1
3/8”x18 18 HC12111L14-EI18NPTFTM... 12 11.15 73 14.8 4 10 14.7
1/2”, 3/4”x14 14 HC16142L19-EI14NPTFTM... 16 14.25 92 19.0 4 10 17.9, 23.4
1”, 1 1/4”, 1 1/2”, 2”x11.5 11.5 HC20196L23-EI11.5NPTFTM... 20 19.60 102 23.2 4 10 29.0, 37.7, 43.7, 55.6
2 1/2”, 3”x8 8 HC20196L33-EI8NPTFTM... 20 19.60 102 33.3 4 10 66.3, 82.1

BSPT
BSPT
BSPT Helicool
External / Internal L
D2
External
External / Internal
/ Internal Le L
D2

Le
R0.137P Internal
R0.137P D2
27.5
O
27.5
O
D
TM Solid

27.5
O
27.5
O D2 D

D2
D2
O
O
90 90O 1 1O47' R0.137P
R0.137P
47'
External
Le Le
Defined by: B.S.21:1985
Tolerance class: Standard BSPT

Helical Flutes with Thru-Hole Coolant


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1/16”x28 28 HC06059L10-EI28BSPT-TM... 6 5.90 57 10.2 3 11 6.7
1/8”x28 28 HC08076L10-EI28BSPT-TM... 8 7.65 61 10.2 3 11 8.7
1/4”x19 19 HC10099L15-EI19BSPT-TM... 10 9.90 73 15.4 3 11 11.8
3/8”x19 19 HC12111L15-EI19BSPT-TM... 12 11.15 73 15.4 4 11 15.2
1/2”, 3/4”x14 14 HC16142L22-EI14BSPT-TM... 16 14.25 92 22.7 4 12 19.0
1”, 1 1/2”, 2”, 2 1/2”x11 11 HC20196L28-EI11BSPT-TM... 20 19.60 102 28.9 4 12 30.7

* Bore diameter applies to smallest thread dia.

342
UNJ
BSP(G)
UNJ MilliPro
Helicool
Helicool
Internal/ Internal
Internal
External L
D2

Le
5/16P Internal
R 0.137P
55O 60o D

L D2
D2
R 0.137P
R max 0.18042P
L1
R min 0.15011P External D
Le
Defined by: MIL-S-8879C Le = Pitch x 3
Defined
Toleranceby: MIL-S-8879C
class: 3B 3 Flutes
Tolerance class: 3A/3B
Recommended Overhang

Helical Flutes with Thru-Hole Coolant 2 x Do (Le ≤ 2 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore


Flutes Dia.*
UNJC UNJF UNJEF UNJ TPI Internal D D2 L Le Z Zt mm
0.138”(#6) 0.190”(#10) 0.216”(#12) 0.4375(7/16”) 32 HC04027L07-I32UNJTM... 4 2.70 45 7.5 3 9 2.8
- 0.250”(1/4”) 0.4375”(7/16”) 0.5625”(9/16”) 28 HC06054L13-I28UNJTM... 6 5.40 57 13.1 3 14 5.6
0.190”(#10) 0.3125”(5/16”) 0.5625”(9/16”) - 24 HC04037L09-I24UNJTM... 4 3.70 45 10.0 3 9 4.0
- 0.3125”(5/16”) 0.5625”(9/16”) - 24 HC08067L15-I24UNJTM... 8 6.70 61 16.4 3 15 7.0
0.250”(1/4”) 0.4375”(7/16”) 0.750”(3/4”) 0.3125”(5/16”) 20 HC06050L12-I20UNJTM... 6 5.00 57 13.3 3 10 5.3
- 0.4375”(7/16”) 0.750”(3/4”) 0.5625”(9/16”) 20 HC10096L21-I20UNJTM... 10 9.60 73 22.2 4 17 10.0
0.3125”(5/16”) 0.5625”(9/16”) 1.0625”(1 1/16”) - 18 HC08064L15-I18UNJTM... 8 6.40 61 16.2 3 11 6.75
0.375”(3/8”) 0.750”(3/4”) - 0.4375”(7/16”) 16 HC08077L19-I16UNJTM... 8 7.70 61 19.8 3 12 8.1
0.4375”(7/16”) 0.875”(7/8”) - - 14 HC10092L21-I14UNJTM... 10 9.20 73 22.7 4 12 9.5
0.500”(1/2”) - - - 13 HC10099L25-I13UNJTM... 10 9.90 73 26.4 4 13 11.0

TM Solid

* Bore diameter applies to smallest thread dia.

343
NPS
Whithwor th Helicool
Helicool
Y Y
External / Internal X L
D2
X
Le
30°
R0.137P 30° º Internal
55
D
L L
h
R0.137P ICD2 IC
External
Le
Defined by: USA NBS H28 (1957)
Tolerance class: Standard NPS

Helical Flutes with Thru-Hole Coolant


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1/8” 27 HC08076L09-EI27NPSTM... 8 7.65 61 9.9 3 10 8.5
1/4” 18 HC10099L14-EI18NPSTM... 10 9.90 73 14.8 3 10 11.1
3/8” 18 HC12111L14-EI18NPSTM... 12 11.15 73 14.8 4 10 14.5
1/2”, 3/4” 14 HC16142L18-EI14NPSTM... 16 14.25 92 19.0 4 10 17.7; 23.0
1”, 2” 11.5 HC20196L22-EI11.5NPSTM... 20 19.60 102 23.2 4 10 29.0; 56.0
TM Solid

* Bore diameter applies to smallest thread dia.

344
ISO
ISOISO Metric
Metric
Metric Helicool-R
Helicool-R (HCR)
(HCR) (HCR)
Helicool-R
Internal
Internal
Internal Improved
D2
L L D2 Chip
Le Le Evacuation for
1/4P 1/4P Internal Thru-Holes
O O
60 60 D D

D2 D2
1/8P
1/8P External Le
Le
Defined by: R262 (DIN 13)
Tolerance class: 6H

Helicool-R (HCR)
Helical Flutes with Radial Cooling 2 x Do (Le ≤ 2 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L Le Z Zt mm
M6x1.0 M8-M40x1.0 1.0 HCR06048L12-I1.00ISOTM... 6 4.8 57 12.5 3 12 5.0
M10x1.0 1.0 HCR10087L20-I1.00ISOTM... 10 8.7 73 20.5 3 20 9.0
M12x1.0 1.0 HCR12107L24-I1.00ISOTM... 12 10.7 73 24.5 4 24 11.0
M8x1.25 1.25 HCR08065L16-I1.25ISOTM... 8 6.5 64 16.9 3 13 6.8
M10x1.5 M12-M48x1.5 1.5 HCR10082L20-I1.50ISOTM... 10 8.2 73 20.3 3 13 8.5
M12x1.5 1.5 HCR10099L24-I1.50ISOTM... 10 9.9 73 24.8 4 16 10.5
M14x1.5 1.5 HCR12119L29-I1.50ISOTM... 12 11.9 84 29.3 4 19 12.5
M16x1.5 1.5 HCR14139L32-I1.50ISOTM... 14 13.9 84 32.3 4 21 14.5
M12x1.75 1.75 HCR10099L25-I1.75ISOTM... 10 9.9 73 25.4 4 14 10.2

ISO Metric Helicool-C


Helicool-C(HCC)
ISOISO Metric
Metric Helicool-C (HCC) (HCC)
Internal
Internal 1 2 3
Internal

1/4P 1/4P Internal


O
60 O
60

TM Solid
Positioning Chamfering Thread Milling

1/8P
1/8P External
Defined by: R262 (DIN 13)
Tolerance class: 6H
Defined
Defined by:
by: R262
R262 (DIN
(DIN 13) 13)
Toleranceclass:
Tolerance class:
6H6H
Dc = Minimum recommended chamfer diameter

Helicool-C (HCC)
Helical Flutes with Axial Coolant - Thru & Chamfer 2 x Do (Le ≤ 2 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore Dia.*
Flutes
M Coarse M Fine mm Internal D D2 Dc L Le Lc Z Zt mm
M6x1.0 M8-M40x1.0 1.0 HCC08048L12-I1.00ISOTM... 8 4.8 6.3 61 12.5 13.3 3 12 5.0
M10x1.0 1.0 HCC12087L20-I1.00ISOTM... 12 8.7 10.3 73 20.5 21.3 3 20 9.0
M12x1.0 1.0 HCC14107L24-I1.00ISOTM... 14 10.7 12.3 80 24.5 25.3 4 24 11.0
M8x1.25 1.25 HCC10065L16-I1.25ISOTM... 10 6.5 8.3 73 16.9 17.8 3 13 6.8
M10x1.5 M12-M48x1.5 1.5 HCC12082L20-I1.50ISOTM... 12 8.2 10.3 80 20.3 21.3 3 13 8.5
M12x1.5 1.5 HCC14099L24-I1.50ISOTM... 14 9.9 12.3 80 24.8 26.0 4 16 10.5
M14x1.5 1.5 HCC16119L29-I1.50ISOTM... 16 11.9 14.3 92 29.3 30.5 4 19 12.5
M16x1.5 1.5 HCC18139L32-I1.50ISOTM... 18 13.9 16.3 92 32.3 33.5 4 21 14.5
M12x1.75 1.75 HCC14099L25-I1.75ISOTM... 14 9.9 12.3 80 25.4 26.6 4 14 10.2

* Bore diameter applies to smallest thread dia.

345
ISO
ISO
ISO Metric
Metric
Metric HTCHTC
(HTC((Thriller)
Thriller)
Thriller)
L
Internal
Internal
Internal L4
L
L4
L2 L2 L3 L3

45°
W

45°
W
1/4P
1/4P Internal
O O
6060 140°140°D3 D3 D D

D2 D2 Dc D1
Dc D1
Le Le
1/8P
1/8P External
Defined by: R262 (DIN 13)
Defined
Definedby:by:
R262 (DIN(DIN
R262 13) 13)
Tolerance
Tolerance class:
class: 6H6H
Tolerance class: 6H

HTC (Thriller)
Drill, Chamfer & Thread with Coolant-Thru
Thread Ordering Code Pitch Dimensions mm No. of Flutes Teeth
ISO 2xDo Coarse Internal mm L L4 L2 L3 W Le D3 D D1 Dc D2 Z Zt
M6x1.0 HTCM6x1.0x2D... 1.00 62.0 14.5 13.7 36 1.0 12.7 5.0 8 6.6 6.3 4.85 2 11
M8x1.25 HTCM8x1.25x2D... 1.25 74.0 18.2 17.1 40 1.3 15.8 6.8 10 9.0 8.3 6.45 2 11
M10x1.5 HTCM10x1.5x2D... 1.50 79.0 23.4 22.1 45 1.5 20.6 8.5 12 11.0 10.3 8.08 2 12
M12x1.75 HTCM12x1.75x2D... 1.75 89.0 27.1 25.5 45 1.5 24.0 10.3 14 13.5 12.3 9.74 2 12
ISO 2.5xDo Coarse
M6x1.0 HTCM6x1.0x2.5D... 1.00 62.0 16.5 15.7 36 1.0 14.7 5.0 8 6.6 6.3 4.85 2 13
M8x1.25 HTCM8x1.25x2.5D... 1.25 74.0 23.2 22.1 40 1.3 20.8 6.8 10 9.0 8.3 6.45 2 15
M10x1.5 HTCM10x1.5x2.5D... 1.50 79.0 27.9 26.6 45 1.5 25.1 8.5 12 11.0 10.3 8.08 2 15

HTC - Thriller Operating Cycle


TM Solid

1/2P
1/3P 1/2P 1P

1 2 3 4 5 6 7
Start Drill & Chamfer Backing Off Entrance Arc Thread Milling Exit Arc Retraction
For Thread Milling

HTC line is suitable for Aluminium and Cast Iron machining only.

346
ISO Metric Helical
ISO
ISOMetric
Metric Helical
Helical
External / Internal

1/4P Internal
1/4P Le
60o D2
Le
60o D2
D
D
1/8P External
1/8P L
L
Defined by:R262
Defined by: R262(DIN
(DIN
13)13)
Defined by:
Tolerance R262 (DIN 13)
class:
Tolerance class:6g/6H
6g/6H
Tolerance class: 6g/6H

Helical Flutes - External 2 x Do (Le ≤ 2 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
M Coarse mm External D D2 L Le Z Zt
M3x0.5 0.5 H04039L06-E0.5ISOTM... 4 3.9 45 6.0 3 12
M4.5x0.75 0.75 H04039L09-E0.75ISOTM... 4 3.9 45 9.0 3 12
M6x1.0 1.0 H04039L12-E1.0ISOTM... 4 3.9 45 12.0 3 12
M8x1.25 1.25 H06059L16-E1.25ISOTM... 6 5.9 57 16.25 3 13
M10x1.5 1.5 H08079L21-E1.5ISOTM... 8 7.9 63 21.0 3 14
M14x2.0 2.0 H10099L28-E2.0ISOTM... 10 9.9 73 28.0 4 14

Helical Flutes - Internal 2 x Do (Le ≤ 2 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L Le Z Zt mm
M3x0.5 M3.5-M16x0.5 0.5 H04022L06-I0.5ISOTM... 4 2.2 45 6.0 3 12 2.5
M4x0.5 0.5 H04030L08-I0.5ISOTM... 4 3.0 45 8.0 3 16 3.5
M5x0.5 0.5 H04039L10-I0.5ISOTM... 4 3.9 45 10.0 3 20 4.5
M4x0.7 0.7 H04028L08-I0.7ISOTM... 4 2.8 45 8.4 3 12 3.3

TM Solid
M6x0.75 0.75 H04039L12-I0.75ISOTM... 4 3.9 45 12.0 3 16 5.3
M5x0.8 0.8 H04035L10-I0.8ISOTM... 4 3.5 45 10.4 3 13 4.2
M6x1.0 M8-M40x1.0 1.0 H04039L12-I1.0ISOTM... 4 3.9 45 12.0 3 12 5.0
M8x1.0 1.0 H06059L16-I1.0ISOTM... 6 5.9 57 16.0 3 16 7.0
M10x1.0 1.0 H08079L20-I1.0ISOTM... 8 7.9 63 20.0 3 20 9.0
M12x1.0 1.0 H10099L24-I1.0ISOTM... 10 9.9 73 24.0 4 24 11.0
M8x1.25 1.25 H06058L16-I1.25ISOTM... 6 5.8 57 16.25 3 13 6.8
M10x1.25 1.25 H08077L20-I1.25ISOTM... 8 7.7 63 20.0 3 16 8.8
M10x1.5 M12-M48x1.5 1.5 H08077L21-I1.5ISOTM... 8 7.7 63 21.0 3 14 8.5
M12x1.5 1.5 H10094L24-I1.5ISOTM... 10 9.4 73 24.0 4 16 10.5
M14x1.5 1.5 H12112L28-I1.5ISOTM... 12 11.2 83 28.5 4 19 12.5
M16x1.5 1.5 H12119L33-I1.5ISOTM... 12 11.9 83 33.0 4 22 14.5
M12x1.75 1.75 H10087L24-I1.75ISOTM... 10 8.7 73 24.5 4 14 10.2
M14x2.0 M17-M80x2.0 2.0 H10099L28-I2.0ISOTM... 10 9.9 73 28.0 4 14 12.0
M16x2.0 M17-M80x2.0 2.0 H12119L32-I2.0ISOTM... 12 11.9 83 32.0 4 16 14.0
M18-M22x2.5 2.5 H16139L40-I2.5ISOTM... 16 13.9 92 40.0 5 16 15.5
M24x3.0 3.0 H16159L42-I3.0ISOTM... 16 15.9 92 42.0 4 14 21.0

* Bore diameter applies to smallest thread dia.

347
American UN Helical
American
AmericanUNUN Helical
Helical
External / Internal

1/4P Internal
1/4P
60o
60o
Le
Le D2
D2

1/8P External D
1/8P
D
Defined
Definedby:
Defined ANSI
by:
by: B1.1.74
ANSI
ANSI B1.1.74
B1.1.74
Tolerance class: 2A/2B L L
Tolerance class: 2A/2B
Tolerance class: 2A/2B

Helical Flutes - External 2 x Do (Le ≤ 2 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
UNC UNF TPI External D D2 L Le Z Zt
No.8-32 32 H04039L09-E32UNCTM... 4 3.9 45 8.7 3 11
No.12-28 28 H04039L12-E28UNFTM... 4 3.9 45 11.8 3 13
No.12-24 24 H04039L12-E24UNCTM... 4 3.9 45 11.6 3 11
1/4”x20 20 H04039L13-E20UNCTM... 4 3.9 45 12.7 3 10
5/16”x18 18 H06059L17-E18UNCTM... 6 5.9 57 16.9 3 12
3/8”x16 16 H08079L19-E16UNCTM... 8 7.9 63 19.1 3 12
9/16”x12 12 H12119L30-E12UNCTM... 12 11.9 83 29.6 4 14

Helical Flutes - Internal 2 x Do (Le ≤ 2 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
UNC UNF UNEF TPI Internal D D2 L Le Z Zt mm
No.8-36 36 H04030L09-I36UNFTM... 4 3.0 45 8.5 3 12 3.5
No.10-32 No.12-3/8”x32 32 H04033L11-I32UNFTM... 4 3.3 45 11.1 3 14 4.0
No.12-28,1/4”x28 7/16”, 1/2”x28 28 H04038L12-I28UNFTM... 4 3.8 45 11.8 3 13 4.6
1/4”x28 7/16”, 1/2”x28 28 H06046L13-I28UNFTM... 6 4.6 57 12.7 3 14 5.5
7/16”, 1/2”x28 28 H10092L23-I28UNEFTM... 10 9.2 73 22.7 4 25 10.2
No.10-24 5/16”, 3/8”x24 9/16”-11/16”x24 24 H04029L11-I24UNCTM... 4 2.9 45 10.6 3 10 3.8
TM Solid

No.12-24 5/16”, 3/8”x24 9/16”-11/16”x24 24 H04035L12-I24UNCTM... 4 3.5 45 11.6 3 11 4.5


5/16”, 3/8”x24 9/16”-11/16”x24 24 H06057L16-I24UNFTM... 6 5.7 57 15.9 3 15 6.8
3/8”x24 9/16”-11/16”x24 24 H08074L19-I24UNFTM... 8 7.4 63 19.1 3 18 8.5
9/16”-11/16”x24 24 H12119L29-I24UNEFTM... 12 11.9 83 28.6 4 27 13.2
1/4”x20 7/16”, 1/2”x20 3/4”-1”x20 20 H04039L13-I20UNCTM... 4 3.9 45 12.7 3 10 5.2
7/16”, 1/2”x20 3/4”-1”x20 20 H10085L23-I20UNFTM... 10 8.5 73 22.9 4 18 9.8
1/2”x20 3/4”-1”x20 20 H10099L26-I20UNFTM... 10 9.9 73 25.4 4 20 11.5
3/4”-1”x20 20 H16159L38-I20UNEFTM... 16 15.9 92 38.1 5 30 17.8
5/16”x18 9/16”, 5/8”x18 11/16”-1 11/16”x18 18 H06052L17-I18UNCTM... 6 5.2 57 16.9 3 12 6.5
9/16”, 5/8”x18 11/16”-1 11/16”x18 18 H12113L30-I18UNFTM... 12 11.3 83 29.6 4 21 12.8
5/8”x18 11/16”-1 11/16”x18 18 H12119L33-I18UNFTM... 12 11.9 83 32.5 4 23 14.5
3/8”x16 3/4”x16 16 H08067L19-I16UNCTM... 8 6.7 63 19.1 3 12 8.0
3/4”x16 16 H16159L38-I16UNFTM... 16 15.9 92 38.1 4 24 17.5
7/16”x14 7/8”x14 14 H08076L24-I14UNCTM... 8 7.6 63 23.6 4 13 9.3
7/8”x14 14 H20187L44-I14UNFTM... 20 18.7 104 44.4 4 24 20.5
1/2”x13 13 H10089L26-I13UNCTM... 10 8.9 73 25.4 4 13 10.8
9/16”x12 1”-1 1/2”x12 12 H12103L30-I12UNCTM... 12 10.3 83 29.6 4 14 12.3
1”-1 1/2”x12 12 H20199L51-I12UNFTM... 20 19.9 104 50.8 5 24 23.5
5/8”x11 11 H12110L32-I11UNCTM... 12 11.0 83 32.3 4 14 13.5
3/4”x10 10 H16135L38-I10UNCTM... 16 13.5 92 38.1 5 15 16.5
7/8”x9 9 H16152L45-I9UNCTM... 16 15.2 92 45.2 4 16 19.5
1”x8 8 H20170L51-I8UNCTM... 20 17.0 104 50.8 4 16 22.0

* Bore diameter applies to smallest thread dia.

348
BSP(G) Helical
BSP (G)
BSP(G) Helical
Helical
External / Internal
External / Internal
External / Internal
Internal
R0.137P
55o
R0.137P Le
55o D2
Le
D2
R0.137P D
R0.137P External D

Defined
Definedby:by:B.S.2779:1956
B.S.2779:1956 L
Defined by:
Tolerance B.S.2779:1956
class: Medium class L
Tolerance class: Medium class
Tolerance class: Medium class

Helical Flutes 2 x Do (Le ≤ 2 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1⁄16”x28, 1⁄8”x28 28 H06058L16-EI28BSPTM... 6 5.8 57 16.3 3 18 6.7
1⁄8”x28 28 H08077L20-EI28BSPTM... 8 7.7 63 20.0 3 22 8.7
1⁄4”x19, 3⁄8”x19 19 H10099L27-EI19BSPTM... 10 9.9 73 26.7 4 20 11.8
3⁄8”x19 19 H16134L33-EI19BSPTM... 16 13.4 92 33.4 4 25 15.2
1⁄2”, 3⁄4”x14 14 H16157L44-EI14BSPTM... 16 15.7 92 43.5 5 24 19.0
1”, 1 1⁄2”, 2”, 2 1⁄2”x11 11 H20199L42-EI11BSPTM... 20 19.9 104 41.6 5 18 30.7

BSPT Helical
BSPT
BSPT Helical
Helical
External / Internal
External
External / Internal
/ Internal
R0.137P Internal
R0.137P
27.5o 27.5o
27.5 o
27.5o

Le Le

TM Solid
D2 D2

1 47' R0.137P
1o 47'
o
90 90o o R0.137P
External D D

Defined
Defined by:
by:
Defined B.S.21:1985
B.S.21:1985
by: B.S.21:1985
Tolerance class: Standard BSPT L L
Tolerance
Tolerance class:
class: Standard
Standard BSPT
BSPT

Helical Flutes
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1⁄16”x28 28 H06058L16-EI28BSPT-TM... 6 5.8 57 16.3 3 18 6.7
1⁄8”x28 28 H08077L20-EI28BSPT-TM... 8 7.7 63 20.0 3 22 8.7
1⁄4”x19 19 H10099L27-EI19BSPT-TM... 10 9.9 73 26.7 4 20 11.8
3⁄8”x19 19 H16134L33-EI19BSPT-TM... 16 13.4 92 33.4 4 25 15.2
1⁄2”, 3⁄4”x14 14 H16157L44-EI14BSPT-TM... 16 15.7 92 43.5 5 24 19.0
1”, 1 1⁄2”, 2”, 2 1⁄2”x11 11 H20199L42-EI11BSPT-TM... 20 19.9 104 41.6 5 18 30.7

* Bore diameter applies to smallest thread dia.

349
NPT Helical
NPT
NPT Helical
Helical
External / Internal
External
External / Internal
/ Internal

30o
Internal
30o Le
30 o
30o D2
Le
D2
D
D
o
90o 1 47’
1o47’ External L
90o L
Defined by:USAS
Defined by: USAS B2.1:1968
B2.1:1968
Defined by:
Tolerance
Tolerance USAS
class:
class: B2.1:1968
Standard
Standard NPTNPT
Tolerance class: Standard NPT

Helical Flutes
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1⁄16”x27 27 H06053L09-EI27NPT-TM... 6 5.3 57 9.4 3 10 6.3
1⁄8”x27 27 H08075L09-EI27NPT-TM... 8 7.5 63 9.4 4 10 8.5
1⁄4”x18 18 H10094L14-EI18NPT-TM... 10 9.4 73 14.1 4 10 11.1
3⁄8”x18 18 H12119L14-EI18NPT-TM... 12 11.9 83 14.1 4 10 14.5
1⁄2”, 3⁄4”x14 14 H16155L25-EI14NPT-TM... 16 15.5 92 25.4 5 14 17.7, 23.0
1”-2”x11.5 11.5 H20199L33-EI11.5NPT-TM... 20 19.9 104 33.1 5 15 29.0-56.0
2 1⁄2”, 3”x8 8 H20199L38-EI8NPT-TM... 20 19.9 104 38.1 4 12 66.5

NPTF Helical
NPTF
NPTF Helical
Helical
External / Internal
External
External / Internal
/ Internal

Internal
30o 30o Le
30o 30o Le D2
D2

D
TM Solid

D
o
11o47’
47’
o
90o
90 L
External L

Defined
Defined
Definedby:by:ANSI
by: ANSI
ANSI 1.20.3-1976
1.20.3-1976
1.20.3-1976
Tolerance
Toleranceclass:
Tolerance Standard
class:
class: NPTF
Standard
Standard NPTF
NPTF

Helical Flutes
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
Standard TPI External / Internal D D2 L Le Z Zt mm
1⁄16”x27 27 H06053L09-EI27NPTFTM... 6 5.3 57 9.4 3 10 6.3
1⁄8”x27 27 H08075L09-EI27NPTFTM... 8 7.5 63 9.4 4 10 8.4
1⁄4”x18 18 H10094L14-EI18NPTFTM... 10 9.4 73 14.1 4 10 11.1
3⁄8”x18 18 H12119L14-EI18NPTFTM... 12 11.9 83 14.1 4 10 14.7
1⁄2”, 3⁄4”x14 14 H16155L25-EI14NPTFTM... 16 15.5 92 25.4 5 14 17.9, 23.4
1”-2”x11.5 11.5 H20199L33-EI11.5NPTFTM... 20 19.9 104 33.1 5 15 29.4-56.2
2 1⁄2”, 3”x8 8 H20199L38-EI8NPTFTM... 20 19.9 104 38.1 4 12 67.0

* Bore diameter applies to smallest thread dia.

350
Tap 60°, Tap 55° Helical
Internal

Internal Le
P

h D2 D1 D
Le
α D2 D1 L D
10 °
External
L

Helical Flutes - Taper 60°


TM Solid Helical Flutes for Bone Plate Applications
Pitch Ordering Code Taper Thread Angle Profile Height Dimensions mm No. of Flutes Teeth
mm Internal α h D D2 D1 L Le Z Zt
0.4 H06059L080-I0.4TAP60TM... 20° 60° 0.20 6 5.9 3.2 57 8.0 3 20
0.5 H06059L090-I0.5TAP60TM... 20° 60° 0.25 6 5.9 2.9 57 9.0 3 18

Helical Flutes - Taper 55°


TM Solid Helical Flutes for Bone Plate Applications
Pitch Ordering Code Taper Thread Angle Profile Height Dimensions mm No. of Flutes Teeth
mm Internal α h D D2 D1 L Le Z Zt
0.3 H03028L039-I0.3TAP55TM... 20° 55° 0.18 3 2.8 1.5 38 3.9 3 13
0.35 H04039L063-I0.35TAP55TM... 20° 55° 0.20 4 3.9 1.8 45 6.3 3 18
0.4 H06059L100-I0.4TAP55TM... 20° 55° 0.29 6 5.9 2.5 57 10.0 3 25
0.5 H06059L090-I0.5TAP55TM... 20° 55° 0.33 6 5.9 2.9 57 9.0 3 18
0.6 H06059L066-I0.6TAP55TM... 20° 55° 0.47 6 5.9 3.8 57 6.6 3 11

ISO Metric Helical


ISO Metric Deep Threading

TM Solid
Internal
Internal
1/4P
1/4P Internal
Internal
o Le
6060
o
D2
L D2
L1 D

1/8P
1/8P External
External
L D
Defined by:
Defined by:R262
R262(DIN 13)13)
(DIN
Tolerance class: 6H
Tolerance class: 6g/6H

Deep Threading - Long Tools for Deep Holes 3 x Do (L1 ≤ 3 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.
M Coarse mm Internal D D2 L L1 Z Zt mm
M6x1 1.0 D1T08041-I1.0ISOTM... 8 4.1 63 19 3 1 5.0
M8x1.25 1.25 D1T10058-I1.25ISOTM... 10 5.8 73 26 3 1 6.8
M10x1.5 1.50 D1T10077-I1.50ISOTM... 10 7.7 73 32 3 1 8.5
M12x1.5 1.50 D1T12094-I1.50ISOTM... 12 9.4 83 38 4 1 10.5
M12x1.75 1.75 D1T12087-I1.75ISOTM... 12 8.7 83 38 4 1 10.2
M14x2 2.0 D1T16102-I2.0ISOTM... 16 10.2 92 44 4 1 12.0
M16x2 2.0 D1T16122-I2.0ISOTM... 16 12.2 100 50 4 1 14.0
M18x2.5 2.50 D1T16129-I2.5ISOTM... 16 12.9 108 57 5 1 15.5
M20x2.5 2.50 D1T16148-I2.5ISOTM... 16 14.8 114 63 5 1 17.5

351
Partial Profile 60° Deep Threading
Internal
Internal

1/4P Internal
Internal
60o
60o

L D2
L1
1/8P
External
External
D

Deep Threading - Long Tools for Deep Holes


Min. Thread Pitch Ordering Code Dimensions mm
M Coarse M Fine UN, UNS, UNF, UNEF mm TPI Internal D D2 L L1 Z Zt

M5x0.8 M5x0.5, No.10-56UNS, No.10-48UNS, No.10-40UNS, 0.5-0.8 32-56 D1T04390L160-ITA60TM... 4 3.90 45 16 4 1


M5X0.75 No.10-36UNS, No.10-32UNF

M6x0.5, No.12-56UNS, No.12-48UNS, 1⁄4 -40UNS,


M6x1.0 M6X0.75
1
⁄4 -36UNS, 1⁄4 -32UNEF, 1⁄4 -28UNF, 0.5-1.0 24-56 D1T06485L200-ITB60TM... 6 4.85 51 20 5 1
1
⁄4 -27UNS, 1⁄4 -24UNS
M7x0.5, 5
⁄16-48UNS, 5⁄16-40UNS, 5⁄16-36UNS,
M8x1.25 M7x0.75, 5
⁄16-32UNEF, 5⁄16-28UN, 5⁄16-27UNS, 0.5-1.25 20-48 D1T06590L250-ITF60TM... 6 5.90 64 25 5 1
M7.5x1.0 5
⁄16-24UNS, 5⁄16-20UN
M10.5x0.5,
- M11x0.75, ⁄16-32UN, 7⁄16-28UNEF, 7⁄16-27UNS,
7
0.5-1.0 24-56 D1T10990L350-ITB60TM... 10 9.90 73 35 6 1
M11x1.0 ⁄16-24UNS
7

M10x1.5 M10x1.0, ⁄8 -24UNF, 3⁄8 -20UN, 7⁄16-18UNS,


3
1.0-1.50 16-24 D1T08790L320-ITC60TM... 8 7.90 63 32 6 1
M10X1.25 ⁄16-16UN
7

M12x1.0,
M12x1.75 M12X1.25,
1
⁄2 -24UNS, 1⁄2 -20UNS, 1⁄2 -18UNS, 1.0-1.75 14-24 D1T10990L380-ITD60TM... 10 9.90 73 38 6 1
M12x1.5
1
⁄2 -16UNS, 1⁄2 -14UNS

M13.5x1.0,
- M14x1.25, 9⁄16-24UNEF 1.0-1.75 14-24 D1T12119L450-ITD60TM... 12 11.90 83 45 6 1
M14x1.5
TM Solid

352
ISO
ISO
ISOMetric
Metric
Metric MilliPro
MilliPro
MilliPro
Internal
Internal
Internal
1/4P Internal
1/4P
60oo
60
L D2
L D2
L1
L1
1/8P D
1/8P External D
Le = Pitch x 3
Defined
Definedby:
by:R262
R262(DIN
(DIN13)
13) 3 Flutes
Le = Pitch x 3
Tolerance
Defined class:
Toleranceby: R262
class:6H
6H(DIN 13) 3 Flutes
Recommended Overhang
Tolerance class: 6H Recommended Overhang

MilliPro
Miniature Thread Mills 2 x Do (L1 ≤ 2 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L L1 Z Zt mm
M1.6x0.35 0.35 D3T03012L034-I0.35ISOTM... 3 1.20 30 3.4 3 3 1.25
M2x0.4 0.4 D3T06015L042-I0.4ISOTM... 6 1.55 57 4.2 3 3 1.6
M2.2x0.45 0.45 D3T06016L046-I0.45ISOTM... 6 1.65 57 4.6 3 3 1.75
M2.5x0.45 0.45 D3T06019L052-I0.45ISOTM... 6 1.95 57 5.2 3 3 2.05
M3x0.5 M3.5-M16x0.5 0.5 D3T06024L062-I0.5ISOTM... 6 2.40 57 6.2 3 3 2.5
M3.5x0.6 0.6 D3T06027L073-I0.6ISOTM... 6 2.75 57 7.3 3 3 2.9
M4x0.7 0.7 D3T06031L083-I0.7ISOTM... 6 3.15 57 8.3 3 3 3.3
M5x0.8 0.8 D3T06040L104-I0.8ISOTM... 6 4.05 57 10.4 3 3 4.2
M6x1.0 M8-M40x1.0 1.0 D3T06048L125-I1.0ISOTM... 6 4.80 57 12.5 3 3 5.0
M8x1.25 1.25 D3T08065L166-I1.25ISOTM... 8 6.50 63 16.6 3 3 6.8
M10x1.5 M12-M48x1.50 1.50 D3T10082L208-I1.50ISOTM... 10 8.20 73 20.8 3 3 8.5
M12x1.75 1.75 D3T10099L250-I1.75ISOTM... 10 9.90 73 25.0 3 3 10.3
M16x2.0 2.0 D3T12119L330-I2.0ISOTM... 12 11.90 83 33.0 3 3 14.0
M20x2.5 2.50 D3T16159L413-I2.5ISOTM... 16 15.90 92 41.3 3 3 17.5

TM Solid
MilliPro
Miniature Thread Mills 3 x Do (L1 ≤ 3 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L L1 Z Zt mm
M1.6X0.35 0.35 D3T03012L050-I0.35ISOTM... 3 1.20 30 5.0 3 3 1.25
M2x0.4 0.4 D3T03015L062-I0.4IS0TM... 3 1.55 30 6.2 3 3 1.6
M2X0.4 0.4 D3T06015L062-I0.4ISOTM... 6 1.55 57 6.2 3 3 1.6
M2.5x0.45 0.45 D3T03019L077-I0.45ISOTM... 3 1.95 30 7.7 3 3 2.05
M2.5x0.45 0.45 D3T06019L077-I0.45ISOTM... 6 1.95 57 7.7 3 3 2.05
M3X0.5 M3.5-M16x0.5 0.5 D3T03024L092-I0.5ISOTM... 3 2.40 30 9.2 3 3 2.5
M3x0.5 M3.5-M16x0.5 0.5 D3T06024L092-I0.5ISOTM... 6 2.40 57 9.2 3 3 2.5
M4x0.7 0.7 D3T06031L123-I0.7ISOTM... 6 3.15 57 12.3 3 3 3.3
M5x0.8 0.8 D3T06040L154-I0.8ISOTM... 6 4.05 57 15.4 3 3 4.2
M6x1.0 M8-M40x1.0 1.00 D3T06048L185-I1.0ISOTM... 6 4.80 57 18.5 3 3 5.0
M8x1.25 1.25 D3T08065L246-I1.25ISOTM... 8 6.50 63 24.6 3 3 6.8

* Bore diameter applies to smallest thread dia.

353
American
American UNUN
American UN MilliPro
MilliPro
MilliPro
Internal
Internal
Internal

1/4P Internal
1/4P
60o 60o

h h D2D2
LL

L1 L1
1/8P D
1/8P External D
Le = Pitch x 3
Defined
Defined by:B1.1:74
by: ANSI ANSI B1.1:74 Le = Pitch x 3 3 Flutes
Defined
Toleranceby: ANSI
class:
Tolerance 2B B1.1:74
class: 2B 3 Flutes
Recommended Overhang
Tolerance class: 2B Recommended Overhang

MilliPro
Miniature Thread Mills 2 x Do (L1 ≤ 2 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
UNC UNF TPI Internal D D2 L L1 Z Zt mm
No.1-72 72 D3T06014L039-I72UNTM... 6 1.45 57 3.9 3 3 1.6
No.1-64 No.2-64 64 D3T06014L042-I64UNTM... 6 1.40 57 4.2 3 3 1.5
No.2-56 No.3-56 56 D3T06016L050-I56UNTM... 6 1.65 57 5.0 3 3 1.8
No.3-48 No.4-48 48 D3T06019L060-I48UNTM... 6 1.90 57 6.0 3 3 2.1
No.4, No.5-40 No.6-40 40 D3T06021L060-I40UNTM... 6 2.10 57 6.0 3 3 2.3
No.5-40 No.6-40 40 D3T06024L072-I40UNTM... 6 2.45 57 7.2 3 3 2.6
No.8-36 36 D3T06033L087-I36UNTM... 6 3.30 57 8.7 3 3 3.5
No.6, No.8-32 No.10-32 32 D3T06025L074-I32UNTM... 6 2.55 57 7.4 3 3 2.8
No.8-32 No.10-32 32 D3T06032L100-I32UNTM... 6 3.20 57 10.0 3 3 3.5
No.10-32 32 D3T06038L103-I32UNTM... 6 3.80 57 10.3 3 3 4.0
1/4”x28 28 D3T06052L132-I28UNTM... 6 5.25 57 13.2 3 3 5.5
No.10-24 5/16”x24 24 D3T06035L102-I24UNTM... 6 3.58 57 10.2 3 3 3.9
5/16”x24 24 D3T08066L165-I24UNTM... 8 6.68 63 16.5 3 3 6.9
1/4”x20 7/16”x20 20 D3T06048L134-I20UNTM... 6 4.88 57 13.4 3 3 5.2
7/16”x20 20 D3T10095L230-I20UNTM... 10 9.55 73 23.0 3 3 9.9
5/16”x18 18 D3T08061L169-I18UNTM... 8 6.15 63 16.9 3 3 6.6
TM Solid

3/8”x16 16 D3T08067L191-I16UNTM... 8 6.70 63 19.1 3 3 8.0


7/16”x14 14 D3T10090L233-I14UNTM... 10 9.00 73 23.3 3 3 9.4

MilliPro
Miniature Thread Mills 3 x Do (L1 ≤ 3 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
UNC UNF TPI Internal D D2 L L1 Z Zt mm
No.1-72 72 D3T03014L057-I72UNTM... 3 1.45 30 5.75 3 3 1.6
No.1-72 72 D3T06014L057-I72UNTM... 6 1.45 57 5.75 3 3 1.6
No.2-56 No.3-56 56 D3T03016L070-I56UNTM... 3 1.65 30 7.0 3 3 1.8
No.4, No.5-40 No.6-40 40 D3T03021L090-I40UNTM... 3 2.10 30 9.0 3 3 2.3
No.4, No.5-40 No.6-40 40 D3T06021L090-I40UNTM... 6 2.10 57 9.0 3 3 2.3
No.5-40 No.6-40 40 D3T06024L100-I40UNTM... 6 2.45 57 10.0 3 3 2.6
No.6, No.8-32 No.10-32 32 D3T03025L110-I32UNTM... 3 2.55 30 11.0 3 3 2.8
No.6, No.8-32 No.10-32 32 D3T06025L110-I32UNTM... 6 2.55 57 11.0 3 3 2.8
No.8-32 No.10-32 32 D3T06032L130-I32UNTM... 6 3.20 57 13.0 3 3 3.4
No.10-32 32 D3T06038L150-I32UNTM... 6 3.80 57 15.1 3 3 4.0
No.12-28 1/4”x28 28 D3T06044L170-I28UNTM... 6 4.40 57 17.0 3 3 4.7
1/4”x28 28 D3T06052L196-I28UNTM... 6 5.25 57 19.6 3 3 5.5
5/16”x24 24 D3T08066L245-I24UNTM... 8 6.68 63 24.5 3 3 6.9
1/4”x20 7/16”x20 20 D3T06048L198-I20UNTM... 6 4.88 57 19.8 3 3 5.1
5/16”x18 18 D3T08061L239-I18UNTM... 8 6.15 63 24.0 3 3 6.6

* Bore diameter applies to smallest thread dia.

354
UNJ
UNJ
UNJ MilliPro
MilliPro
MilliPro
Internal
Internal
Internal
5/16P
5/16P Internal
o
60o
60

L L D2 D2
L1
R max 0.18042P
R max 0.18042P L1
R min 0.15011P
R min 0.15011P External D
D
Le = Pitch x 3
Defined
Definedby:
by:MIL-S-8879C
MIL-S-8879C Le = Pitch x 3 3 Flutes
Defined
Toleranceby:
Tolerance MIL-S-8879C
class:
class:3B
3A/3B 3 Flutes
Recommended Overhang
Tolerance class: 3A/3B Recommended Overhang

MilliPro - Miniature Thread Mills 3 x Do (L1 ≤ 3 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
UNJC UNJF TPI Internal D D2 L L1 Z Zt mm
0.138”(#6) 0.190”(#10) 32 D3T06027L110-I32UNJTM... 6 2.70 57 11.0 3 3 2.8
0.250”(1/4”) 28 D3T06054L195-I28UNJTM... 6 5.40 57 19.5 3 3 5.6
0.190”(#10) 24 D3T06037L149-I24UNJTM... 6 3.70 57 14.9 3 3 4.0
0.3125”(5/16”) 24 D3T08067L241-I24UNJTM... 8 6.70 63 24.1 3 3 7.0
0.250”(1/4”) 20 D3T06050L195-I20UNJTM... 6 5.00 57 19.5 3 3 5.3
0.4375”(7/16”) 20 D3T10096L335-I20UNJTM... 10 9.60 73 33.5 3 3 10.0
0.3125”(5/16”) 0.5625”(9/16”) 18 D3T08064L241-I18UNJTM... 8 6.40 63 24.1 3 3 6.75
0.375”(3/8”) 0.750”(3/4”) 16 D3T08077L290-I16UNJTM... 8 7.70 63 29.0 3 3 8.1
0.4375”(7/16”) 0.875”(7/8”) 14 D3T10092L335-I14UNJTM... 10 9.20 73 33.5 3 3 9.5
0.500”(1/2”) 13 D3T10099L385-I13UNJTM... 10 9.90 73 38.5 3 3 11.0

MJ
MJ
MJ MilliPro
MilliPro
MilliPro
Internal
Internal
Internal
5/16P

TM Solid
5/16P Internal
o
60
60o
L D2
L D2
L1
L1
1/8P
D
1/8P External D
Le = Pitch x 3
Definedby:
Defined by:ISO
ISO5855
5855 3 Flutes
Le = Pitch x 3
Defined
Toleranceby: ISO
class: 5855
4h/6h-4H/5H
Tolerance class: 4h/6h-4H/5H Recommended Overhang 3 Flutes
Tolerance class: 4h/6h-4H/5H Recommended Overhang

MilliPro - Miniature Thread Mills 3 x Do (L1 ≤ 3 x Thread Diameter)


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.
Standard mm Internal D D2 L L1 Z Zt mm
MJ3x0.5 0.5 D3T06024L092-I0.5MJTM... 6 2.40 57 9.2 3 3 2.6
MJ3.5x0.6 0.6 D3T06028L110-I0.6MJTM... 6 2.85 57 11.0 3 3 3.0
MJ4x0.7 0.7 D3T06031L123-I0.7MJTM... 6 3.15 57 12.3 3 3 3.4
MJ5x0.8 0.8 D3T06040L154-I0.8MJTM... 6 4.05 57 15.4 3 3 4.3
MJ6x1.0 1.0 D3T06048L185-I1.0MJTM... 6 4.80 57 18.5 3 3 5.1
MJ8x1.25 1.25 D3T08065L246-I1.25MJTM... 8 6.50 63 24.6 3 3 6.9
MJ10x1.5 1.50 D3T10082L308-I1.50MJTM... 10 8.20 73 30.8 3 3 8.7
MJ12x1.75 1.75 D3T10099L370-I1.75MJTM... 10 9.90 73 37.0 3 3 10.4
MJ14x2 2.0 D3T12119L425-I2.0MJTM... 12 11.90 83 42.5 3 3 12.25

* Bore diameter applies to smallest thread dia.

355
ISO
ISO Metric
Metric Helicool
MilliPro Dental
Internal L D2
L1
Le
1/4P Internal
60° D
h
L D2
L1
D2
1/8P External D
Le
Defined by: R262 (DIN 13) Recommended Overhang 3 Flutes
Tolerance class: 6H L1

MilliPro Dental
Miniature Thread Mills for Dental Implants 3xDo (L1≤3 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore Dia.
Flutes
M Coarse M Fine mm Internal D D2 L L1 Z Zt mm
M1.0x0.25 M1.4x0.25 0.25 D1T03007L031-I0.25ISOTM... 3 0.70 31 3.1 3 1 0.75
M1.2x0.25 M1.4x0.25 0.25 D1T03009L038-I0.25ISOTM... 3 0.90 31 3.8 3 1 0.95
M1.4x0.3 - 0.30 D1T03011L044-I0.30ISOTM... 3 1.05 31 4.4 3 1 1.15
M1.6x0.35 - 0.35 D1T03012L050-I0.35ISOTM... 3 1.20 31 5.0 3 1 1.30
M1.8x0.35 M2.0x0.35 0.35 D1T03014L056-I0.35ISOTM... 3 1.40 31 5.6 3 1 1.50
M2.0x0.4 - 0.40 D1T03015L062-I0.40ISOTM... 3 1.50 31 6.2 3 1 1.65
M2.5x0.45 - 0.45 D1T03019L077-I0.45ISOTM... 3 1.95 31 7.7 3 1 2.10

American
American UN UN MilliPro Dental
MilliPro
Internal
Internal
TM Solid

1/4P Internal
60o
h LL DD2
2
L1
L1
D
1/8P External D
Recommended Overhang 3 Flutes
Defined by: ANSI B1.1:74 Le = Pitch x 3
Defined
Toleranceby: ANSI
class: 2B B1.1:74 3 Flutes
Tolerance class: 2B Recommended Overhang

MilliPro Dental
Miniature Thread Mills for Dental Implants 3xDo (L1≤3 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore Dia.
Flutes
UNF TPI Internal D D2 L L1 Z Zt mm
0-80 80 D1T03011L046-I80UNTM... 3 1.15 31 4.6 3 1 1.30
1-72 72 D1T03014L065-I72UNTM... 3 1.45 31 6.5 3 1 1.60

The MilliPro Dental line was specially designed for machining Titanium and Stainless Steel in high RPM.
MilliPro Dental D1T tools are also suitable for general use applications.

356
ISO
ISO
ISO Metric
Metric
Metric Helicool
MilliPro
MilliPro ELEL
Internal
Internal L D2
L1
Le
1/4P
1/4P Internal
Internal
o
60
60° D
h L D2
L1
D2
1/8P External D
1/8P External
Le = Pitch x 3 Le
Defined
Definedby:
by:R262
R262(DIN
(DIN13)
13)
L1 3 Flutes
Tolerance
Toleranceclass:
class:6H
6H Max. Overhang 66.0mm

MilliPro EL
Miniature Thread Mills, Extra Long Tools 2 x Do (L1 ≤ 2 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L L1 Z Zt mm
M2x0.4 0.4 D3T06015L042-I0.4ISOTML... 6 1.55 100 4.2 3 3 1.6
M2.5x0.45 0.45 D3T06019L052-I0.45ISOTML... 6 1.95 100 5.2 3 3 2.05
M3x0.5 M3.5-M16x0.5 0.5 D3T06024L062-I0.5ISOTML... 6 2.40 100 6.2 3 3 2.5

ISO Metric
American
American UNUN MilliPro EL
MilliPro EL
MilliPro
Internal
Internal
Internal
1/4P Internal
1/4P Internal
o
60
60o
L D2
h

TM Solid
L D2
L1
L1
1/8P External D
1/8P External D
Le = Pitch x 3
Definedby:
Defined by:ANSI
R262B1.1:74
(DIN 13) Le = Pitch x 3 3 Flutes
Defined
Toleranceby:
Tolerance ANSI
class:
class: 6HB1.1:74
2B Max. Overhang 66.0mm 3 Flutes
Tolerance class: 2B Recommended Overhang

MilliPro EL
Miniature Thread Mills, Extra Long Tools 2 x Do (L1 ≤ 2 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
UNC UNF TPI Internal D D2 L L1 Z Zt mm
No.2-56 No.3-56 56 D3T06016L050-I56UNTML... 6 1.65 100 5.0 3 3 1.8
No.4, No.5-40 No.6-40 40 D3T06021L060-I40UNTML... 6 2.10 100 6.0 3 3 2.3
No.6, No.8-32 No.10-32 32 D3T06025L074-I32UNTML... 6 2.55 100 7.4 3 3 2.8
No.8-32 No.10-32 32 D3T06032L100-I32UNTML... 6 3.20 100 10.0 3 3 3.4

* Bore diameter applies to smallest thread dia.

357
ISO
ISO Metric
Metric Helicool
MilliPro HD
Internal L D2
L1
Le
1/4P Internal
60° D
L
h D2
L1

D2 D
1/8P External 4-6 Flutes
Recommended Overhang
Le
Defined by: R262 (DIN 13)
Tolerance class: 6H L1

Left Hand Tool

MilliPro HD
Miniature Thread Mills for Hard Materials Up to 62HRc 2 x Do (L1 ≤ 2 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Teeth Bore Dia.*
Flutes
M Coarse M Fine mm Internal D D2 L L1 Z Zt mm
M2x0.4 0.4 S2L06015L042-I0.4ISOTM... 6 1.55 76 4.60 4 2 1.6
M2.2x0.45 0.45 S2L06016L046-I0.45ISOTM... 6 1.65 76 5.05 4 2 1.8
M2.5x0.45 0.45 S2L06019L052-I0.45ISOTM... 6 1.95 76 5.65 4 2 2.05
M3x0.5 M3.5-M16x0.5 0.5 S2L06024L062-I0.5ISOTM... 6 2.40 76 6.75 4 2 2.55
M3.5x0.6 0.6 S2L06027L073-I0.6ISOTM... 6 2.75 76 7.90 4 2 2.95
M4x0.7 0.7 S2L06031L083-I0.7ISOTM... 6 3.15 76 9.05 4 2 3.35
M5x0.8 0.8 S2L06040L104-I0.8ISOTM... 6 4.05 76 11.20 4 2 4.3
M6x1.0 M8-M40x1.0 1.0 S2L06048L125-I1.0ISOTM... 6 4.80 76 13.50 5 2 5.1
M8x1.25 1.25 S2L08065L166-I1.25ISOTM... 8 6.50 80 17.85 5 2 6.8
M10x1.5 M12-M48x1.50 1.50 S2L08079L208-I1.50ISOTM... 8 7.90 80 22.30 6 2 8.6
M12x1.75 1.75 S2L10099L250-I1.75ISOTM... 10 9.90 101 26.75 6 2 10.4

MilliPro HD
Miniature Thread Mills for Hard Materials Up to 62HRc 3 x Do (L1 ≤ 3 x Thread Diameter)
TM Solid

Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
M Coarse M Fine mm Internal D D2 L L1 Z Zt mm
M2x0.4 0.4 S2L06015L062-I0.4ISOTM... 6 1.55 76 6.60 4 2 1.6
M2.5x0.45 0.45 S2L06019L077-I0.45ISOTM... 6 1.95 76 8.15 4 2 2.05
M3x0.5 M3.5-M16x0.5 0.5 S2L06024L092-I0.5ISOTM... 6 2.40 76 9.75 4 2 2.55
M4x0.7 0.7 S2L06031L123-I0.7ISOTM... 6 3.15 76 13.05 4 2 3.35
M5x0.8 0.8 S2L06040L154-I0.8ISOTM... 6 4.05 76 16.20 4 2 4.3
M6x1.0 M8-M40x1.0 1.0 S2L06048L185-I1.0ISOTM... 6 4.80 76 19.50 5 2 5.1
M8x1.25 1.25 S2L08065L246-I1.25ISOTM... 8 6.50 80 25.85 5 2 6.8

Roughing (Partial Profile) Finish (Full Profile)

Two cutting teeth: Partial Profile for


leading tooth followed by Full Profile MilliPro HD Tools are left
for finishing. handed. For CNC use M04 code.

The work direction should be from


the top to the bottom (Climb Milling).
1 Pitch

* Bore diameter applies to smallest thread dia.

358
American
American UN UN MilliPro
MilliPro HD
Internal
Internal

1/4P Internal
60o
LL
h DD22
LL11 L D2

L1 DD

1/8P External D 4-6


4-6Flutes
Flutes
Recommended
RecommendedOverhang
Overhang
Defined by: ANSI B1.1:74 Le = Pitch x 3
Defined
Toleranceby: ANSI
class: 2B B1.1:74 3 Flutes
Tolerance class: 2B Recommended Overhang Left Hand Tool

MilliPro HD
Miniature Thread Mills for Hard Materials Up to 62HRc 2 x Do (L1 ≤ 2 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
UNC UNF TPI Internal D D2 L L1 Z Zt mm
No.2-56 No.3-56 56 S2L06016L050-I56UNTM... 6 1.65 76 5.45 4 2 1.80
No.3-48 No.4-48 48 S2L06019L060-I48UNTM... 6 1.90 76 6.53 4 2 2.10
No.4-40, No.5-40 No.6-40 40 S2L06021L060-I40UNTM... 6 2.10 76 6.64 4 2 2.35
No.5-40 No.6-40 40 S2L06024L072-I40UNTM... 6 2.45 76 7.84 4 2 2.65
No.8-36 36 S2L06033L087-I36UNTM... 6 3.30 76 9.41 4 2 3.55
No.6-32, No.8-32 No.10-32 32 S2L06025L074-I32UNTM... 6 2.55 76 8.20 4 2 2.85
No.8-32 No.10-32 32 S2L06032L100-I32UNTM... 6 3.20 76 10.79 4 2 3.50
No.10-32 32 S2L06037L100-I32UNTM... 6 3.70 76 10.80 4 2 4.17
1/4”x28 28 S2L06052L132-I28UNTM... 6 5.25 76 14.11 5 2 5.55
No.10-24 5/16”x24 24 S2L06035L102-I24UNTM... 6 3.58 76 11.26 4 2 3.90
5/16”x24 24 S2L08066L165-I24UNTM... 8 6.68 80 17.56 5 2 7.00
1/4”-20 7/16”x20 20 S2L06048L134-I20UNTM... 6 4.88 76 14.67 5 2 5.20
7/16”x20 20 S2L10095L230-I20UNTM... 10 9.55 101 24.27 6 2 9.90
5/16”x18 18 S2L08061L160-I18UNTM... 8 6.15 80 18.17 4 2 6.50
3/8”x16 16 S2L08076L197-I16UNTM... 8 7.65 80 21.29 5 2 8.00
7/16”x14 14 S2L10090L233-I14UNTM... 10 9.00 101 25.11 6 2 9.50
1/2”x13 13 S2L10099L256-I13UNTM... 10 9.90 101 27.55 6 2 10.90

TM Solid
MilliPro HD
Miniature Thread Mills for Hard Materials Up to 62HRc 3 x Do (L1 ≤ 3 x Thread Diameter)
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth Bore Dia.*
UNC UNF TPI Internal D D2 L L1 Z Zt mm
No.4-40, No.5-40 No.6-40 40 S2L06021L090-I40UNTM... 6 2.10 76 9.64 4 2 2.35
No.5-40 No.6-40 40 S2L06024L100-I40UNTM... 6 2.45 76 10.64 4 2 2.65
No.6-32, No.8-32 No.10-32 32 S2L06025L110-I32UNTM... 6 2.55 76 11.79 4 2 2.85
No.8-32 No.10-32 32 S2L06032L130-I32UNTM... 6 3.20 76 13.79 4 2 3.50
1/4”x28 28 S2L06052L196-I28UNTM... 6 5.25 76 20.51 5 2 5.55
5/16”x24 24 S2L08066L245-I24UNTM... 8 6.68 80 25.56 5 2 7.00
1/4”x20 7/16”x20 20 S2L06048L198-I20UNTM... 6 4.88 76 21.07 5 2 5.20
5/16”x18 18 S2L08061L240-I18UNTM... 8 6.15 80 26.17 4 2 6.50
7/16”x14 14 S2L10090L335-I14UNTM... 10 9.00 101 35.31 6 2 9.50

Roughing (Partial Profile) Finish (Full Profile)

Two cutting teeth: Partial Profile for


leading tooth followed by Full Profile MilliPro HD Tools are left
for finishing. handed. For CNC use M04 code.

The work direction should be from


the top to the bottom (Climb Milling).
1 Pitch

* Bore diameter applies to smallest thread dia.

359
Metric ISO
ISOMetric
Metric TMDR
MilliPro
TMDR
Internal
Internal
L
1/4P Internal L1
45˚
60o L4 D2
L D2
D1 L1 D

1/8P External D
Recommended Overhang
Defined by: R262 (DIN 13)
Le = Pitch x 3
Toleranceby:
Defined class:
R2626H (DIN 13) 3 Flutes
Coolant available
Tolerance class:only
6H when specified Recommended Overhang Left Hand Tool

TMDR - Drilling, Thread Milling & Chamfering 2 x Do (L1 ≤ 2 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth


Flutes
M Coarse M Fine mm Internal D D2 L L1 Z Zt L4* D1
Without coolant
M3x0.5 M4x0.5 0.50 TD-2L06024L070-I0.50ISO... 6 2.40 58 7.0 3 2 0.40 2.08
M4x0.7 0.70 TD-2L06032L092-I0.70ISO... 6 3.20 58 9.2 3 2 0.57 2.88
M5x0.8 0.80 TD-2L06039L115-I0.80ISO... 6 3.90 58 11.5 3 2 0.70 3.51
M6-M7x1.0 M8-M9x1.0 1.00 TD-2L06047L140-I1.00ISO... 6 4.70 58 14.0 3 2 0.79 4.16
With coolant
M6-M7x1.0 M8-M9x1.0 1.00 TDC2L08047L140-I1.00ISO... 8 4.70 64 14.0 3 2 0.79 4.16
M8x1.25 M9-M12x1.25 1.25 TDC2L08061L180-I1.25ISO... 8 6.10 64 18.0 4 2 0.90 5.57
M10x1.5 M11-M15x1.5 1.50 TDC2L08078L230-I1.50ISO... 8 7.80 64 23.0 4 2 1.12 7.24
M12x1.75 1.75 TDC2L10090L260-I1.75ISO... 10 9.00 80 26.0 4 2 1.20 8.35
M16x2.0 M17-M23x2.0 2.00 TDC2L12118L350-I2.00ISO... 12 11.80 100 35.0 4 2 2.00 11.13
M18-M22x2.50 2.50 TDC2L16150L446-I2.5ISO... 16 15.00 135 44.6 4 2 2.25 14.08

TMDR - Drilling, Thread Milling & Chamfering 2.5 x Do (L1 ≤ 2.5 x Thread Diameter)
No. of
TM Solid

Thread Pitch Ordering Code Dimensions mm Flutes Teeth

M Coarse M Fine mm Internal D D2 L L1 Z Zt L4* D1


Without coolant
M3x0.5 M4x0.5 0.50 TD-2L06024L085-I0.50ISO... 6 2.40 58 8.5 3 2 0.40 2.08
M4x0.7 0.70 TD-2L06032L112-I0.70ISO... 6 3.20 58 11.2 3 2 0.57 2.88
M5x0.8 0.80 TD-2L06039L144-I0.80ISO... 6 3.90 58 14.4 3 2 0.70 3.51
M6-M7x1.0 M8-M9x1.0 1.00 TD-2L06047L170-I1.00ISO... 6 4.70 58 17.0 3 2 0.79 4.16
With coolant
M6-M7x1.0 M8-M9x1.0 1.00 TDC2L08047L170-I1.00ISO... 8 4.70 64 17.0 3 2 0.79 4.16
M8x1.25 M9-M12x1.25 1.25 TDC2L08061L220-I1.25ISO... 8 6.10 64 22.0 4 2 0.90 5.57
M18-M22x2.50 2.50 TDC2L16150L546-I2.5ISO… 16 15.00 135 54.6 4 2 2.25 14.08

1st Tooth: Partial Profile (Roughing) 2nd Tooth: Full Profile (Finish)

Two cutting teeth: Partial Profile for


leading tooth followed by Full Profile
for finishing. TMDR Tools are left handed.
For CNC use M04 code.
The work direction should be from
the outside inwards (Climb Milling).
1 Pitch

* Please use the VARGUS GENius™ for Chamfer recommendations

360
American
Metric American UNUN MilliPro
TMDR
TMDR
Internal
Internal
L
1/4P Internal
45˚ L1
60o L4 D2
h L D2

L1
D1 D
1/8P External D
Recommended Overhang
Defined by: ANSI B1.1:74 Le = Pitch x 3
Defined by:
Tolerance ANSI
class: 2B B1.1:74 3 Flutes
Tolerance class:only
Coolant available 2B when specified Recommended Overhang Left Hand Tool

TMDR - Drilling, Thread Milling & Chamfering 2 x Do (L1 ≤ 2 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth


Flutes
UNC UNF UN TPI Internal D D2 L L1 Z Zt L4* D1
Without coolant
No.4-40, No.5-40 No.6-40 40 TD-2L06021L072-I40UNC... 6 2.10 58 7.2 3 2 0.38 1.76
No.6-32, No.8-32 32 TD-2L06026L086-I32UNC... 6 2.60 58 8.6 3 2 0.45 2.21
No.8-32 No.10-32 32 TD-2L06030L100-I32UNC... 6 3.00 58 10.0 3 2 0.60 2.62
1/4"x28 5/16"x28 28 TD-2L06050L144-I28UNF... 6 5.00 58 14.4 3 2 0.69 4.58
No.10-24, No.12-24 24 TD-2L06035L114-I24UNC... 6 3.50 58 11.4 3 2 0.80 3.18
1/4"x20 5/16"x20 20 TD-2L06048L145-I20UNC... 6 4.80 58 14.5 3 2 0.80 4.29
With coolant
1/4"x28 5/16"x28 28 TDC2L08050L144-I28UNF... 8 5.00 64 14.4 3 2 0.69 4.58
5/16"x24, 3/8"x24 24 TDC2L08065L176-I24UNF... 8 6.50 64 17.6 3 2 0.85 6.02
1/4"x20 5/16"x20 20 TDC2L08048L145-I20UNC... 8 4.80 64 14.5 3 2 0.80 4.29

TMDR - Drilling, Thread Milling & Chamfering 2.5 x Do (L1 ≤ 2.5 x Thread Diameter)

Thread Pitch Ordering Code Dimensions mm No. of Teeth


Flutes

TM Solid
UNC UNF UN TPI Internal D D2 L L1 Z Zt L4* D1
Without coolant
No.4-40, No.5-40 No.6-40 40 TD-2L06021L088-I40UNC... 6 2.10 58 8.8 3 2 0.38 1.76
No.6-32, No.8-32 32 TD-2L06026L105-I32UNC... 6 2.60 58 10.5 3 2 0.45 2.21
No.8-32 No.10-32 32 TD-2L06030L122-I32UNC... 6 3.00 58 12.2 3 2 0.60 2.62
1/4"x28 5/16"x28 28 TD-2L06050L178-I28UNF... 6 5.00 58 17.8 3 2 0.69 4.58
1/4"x20 5/16"x20 20 TD-2L06048L180-I20UNC... 6 4.80 58 18.0 3 2 0.80 4.29
With coolant
1/4"x28 5/16"x28 28 TDC2L08050L178-I28UNF... 8 5.00 64 17.8 3 2 0.69 4.58
5/16"x24, 3/8"x24 24 TDC2L08065L218-I24UNF... 8 6.50 64 21.8 3 2 0.85 6.02
1/4"x20 5/16"x20 20 TDC2L08048L180-I20UNC... 8 4.80 64 18.0 3 2 0.80 4.29
3/8"x16 7/16"x16 16 TDC2L08067L260-I16UNC... 8 6.70 64 26.0 4 2 1.10 6.18

1st Tooth: Partial Profile (Roughing) 2nd Tooth: Full Profile (Finish)

Two cutting teeth: Partial Profile for


leading tooth followed by Full Profile
for finishing. TMDR Tools are left handed.
For CNC use M04 code.
The work direction should be from
the outside inwards (Climb Milling).
1 Pitch

* Please use the VARGUS GENius™ for Chamfer recommendations

361
TMDR - Operating Cycle TMDR

1 2 3 4 5 6
Start point. Position Move to helical Drill & thread When desired thread Chamfer* Return to start
at center of hole starting position with helical is complete, move to point
interpolation center, then exit hole

* Please use the VARGUS GENius™ for Chamfer recommendations.

TMDR - Coolant Use for Best Chip Evacuation


TM Solid

Most Recommended!

Jet Collet with Coolant Thru External Coolant External Coolant


Coolant Thru

362
Tap 60°, Tap 55° Straight
Internal

Internal Le
P

h D2 D1 Le D
P

α h D2 D1 L D
10 °
External
α L
10 °

Straight Flutes - Taper 60°


TM Solid Straight Flutes for Bone Plate Applications
Pitch Ordering Code Taper Thread Angle Profile Height Dimensions mm No. of Flutes Teeth
mm Internal α h D D2 D1 L Le Z Zt
0.4 S06059L080-I0.4TAP60TM... 20° 60° 0.20 6 5.9 3.2 57 8.0 3 20
0.5 S06059L090-I0.5TAP60TM... 20° 60° 0.25 6 5.9 2.9 57 9.0 3 18

Straight Flutes - Taper 55°


TM Solid Straight Flutes for Bone Plate Applications
Pitch Ordering Code Taper Thread Angle Profile Height Dimensions mm No. of Flutes Teeth
mm Internal α h D D2 D1 L Le Z Zt
0.3 S03028L039-I0.3TAP55TM... 20° 55° 0.18 3 2.8 1.5 38 3.9 3 13
0.35 S04039L063-I0.35TAP55TM... 20° 55° 0.20 4 3.9 1.8 45 6.3 3 18
0.4 S06059L100-I0.4TAP55TM... 20° 55° 0.29 6 5.9 2.5 57 10.0 3 25
0.5 S06059L090-I0.5TAP55TM... 20° 55° 0.33 6 5.9 2.9 57 9.0 3 18
0.6 S06059L066-I0.6TAP55TM... 20° 55° 0.47 6 5.9 3.8 57 6.6 3 11

TM Solid

363
ISO
ISO
ISO Metric
Metric
Metric Helicool
Straight
Straight
External / Internal L D2
External / Internal L1
Le D2
1/4P Internal Le
1/4P 60°
Internal D
60o
h D

h D2 L
1/8P External
1/8P External
Le
Defined
Definedby:
by:R262
R262(DIN
(DIN13)
13)
Tolerance L1
Toleranceclass:
class:6g/6H
6g/6H

Straight Flutes - External


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
Min. Dia. mm External D D2 L Le Z Zt h mm
M3 0.50 S06059-E0.5ISOTM... 6 5.90 57 15.0 3 30 0.31
M4.5 0.75 S08079-E0.75ISOTM... 8 7.90 63 19.5 3, 5* 26 0.46
M6 1.00 S10099-E1.0ISOTM... 10 9.90 72 24.0 5 24 0.61
M10 1.50 S12119-E1.5ISOTM... 12 11.90 83 30.0 5 20 0.92
M14 2.00 S12119-E2.0ISOTM... 12 11.90 83 30.0 5 15 1.23
M24 3.00 S16159-E3.0ISOTM... 16 15.90 92 36.0 5 12 1.84
M36 4.00 S16159-E4.0ISOTM... 16 15.90 92 40.0 5 10 2.45
M64 6.00 S20199-E6.0ISOTM... 20 19.90 104 36.0 5 6 3.68

Straight Flutes - Internal


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
Min. Dia. mm Internal D D2 L Le Z Zt h mm
M4.5 0.75 S04030-I0.75ISOTM... 4 3.00 42 6.7 3 9 0.43
M8 0.75 S06059-I0.75ISOTM... 6 5.90 57 15.0 3 20 0.43
M5 0.80 S04036-I0.8ISOTM... 4 3.60 42 8.0 3 10 0.46
TM Solid

M6 1.00 S06040-I1.0ISOTM... 6 4.00 57 9.0 3 9 0.58


M12 1.00 S08079-I1.0ISOTM... 8 7.90 63 20.0 3, 5* 20 0.58
M8 1.25 S06050-I1.25ISOTM... 6 5.00 57 12.5 3 10 0.72
M10 1.50 S06059-I1.5ISOTM... 6 5.90 57 15.0 3 10 0.87
M14 1.50 S10099-I1.5ISOTM... 10 9.90 72 24.0 5 16 0.87
M18 1.50 S12119-I1.5ISOTM... 12 11.90 83 30.0 5 20 0.87
M12 1.75 S08079-I1.75ISOTM... 8 7.90 63 19.2 3, 5* 11 1.01
M16 2.00 S10099-I2.0ISOTM... 10 9.90 72 24.0 5 12 1.15
M18 2.00 S12119-I2.0ISOTM... 12 11.90 83 30.0 5 15 1.15
M20 2.50 S12119-I2.5ISOTM... 12 11.90 83 30.0 5 12 1.44
M24 3.00 S16159-I3.0ISOTM... 16 15.90 92 36.0 5 12 1.73
M30 3.50 S16159-I3.5ISOTM... 16 15.90 92 38.5 5 11 2.02
M36 4.00 S16159-I4.0ISOTM... 16 15.90 92 40.0 5 10 2.31
M48 5.00 S20199-I5.0ISOTM... 20 19.90 104 40.0 5 8 2.89
M64 6.00 S20199-I6.0ISOTM... 20 19.90 104 36.0 5 6 3.46

* Available in 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...).

364
American
American
American UN
UN UN MilliPro
Straight
Straight
External
Internal
External / Internal
/ Internal

1/4P Internal D2
1/4P Internalo Le
60
60o
h L D D2
h L1
L
1/8P
1/8P External
External D

Defined
Definedby:
by:ANSI
ANSIB1.1:74
B1.1:74 Le = Pitch x 3
Defined
Toleranceby:
Tolerance ANSI
class:
class: B1.1:74
2A/2B
2A/2B 3 Flutes
Tolerance class: 2B Recommended Overhang

Straight Flutes - External


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
Min. Dia. TPI External D D2 L Le Z Zt h mm
No.6 32 S06059-E32UNTM... 6 5.90 57 14.3 3 18 0.49
No.12 28 S08079-E28UNTM... 8 7.90 63 19.9 3, 5* 22 0.56
1/4” 20 S10099-E20UNTM... 10 9.90 72 22.9 5 18 0.78
5/16” 18 S10099-E18UNTM... 10 9.90 72 24.0 5 17 0.87
3/8” 16 S12119-E16UNTM... 12 11.90 83 28.6 5 18 0.97
9/16” 12 S12119-E12UNTM... 12 11.90 83 29.6 5 14 1.30
1” 8 S16159-E8UNTM... 16 15.90 92 38.1 5 12 1.95
1 3/8” 6 S20199-E6UNTM... 20 19.90 104 38.1 5 9 2.60

Straight Flutes - Internal


Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
Min. Dia. TPI Internal D D2 L Le Z Zt h mm
No.8 36 S04030-I36UNTM... 4 3.00 42 6.3 3 9 0.41
No.8 32 S04030-I32UNTM... 4 3.00 42 6.3 3 8 0.46
5/16” 32 S06059-I32UNTM... 6 5.90 57 14.3 3 18 0.46
No.12 28 S04036-I28UNTM... 4 3.60 42 8.2 3 9 0.52

TM Solid
7/16” 28 S08079-I28UNTM... 8 7.90 63 19.9 3, 5* 22 0.52
No.12 24 S06040-I24UNTM... 6 4.00 57 8.5 3 8 0.61
1/4” 20 S06040-I20UNTM... 6 4.00 57 10.2 3 8 0.73
9/16” 20 S10099-I20UNTM... 10 9.90 72 22.9 5 18 0.73
5/16” 18 S06050-I18UNTM... 6 5.00 57 12.7 3 9 0.81
9/16” 18 S10099-I18UNTM... 10 9.90 72 24.0 5 17 0.81
3/8” 16 S06059-I16UNTM... 6 5.90 57 14.3 3 9 0.92
3/4” 16 S12119-I16UNTM... 12 11.90 83 28.6 5 18 0.92
7/16” 14 S08079-I14UNTM... 8 7.90 63 18.1 3, 5* 10 1.05
1/2” 13 S08079-I13UNTM... 8 7.90 63 19.5 3, 5* 10 1.13
9/16” 12 S10099-I12UNTM... 10 9.90 72 23.3 5 11 1.22
1” 12 S12119-I12UNTM... 12 11.90 83 29.6 5 14 1.22
5/8” 11 S10099-I11UNTM... 10 9.90 72 23.1 5 10 1.33
3/4” 10 S12119-I10UNTM... 12 11.90 83 27.9 5 11 1.47
7/8” 9 S16159-I9UNTM... 16 15.90 92 33.3 5 12 1.63
1” 8 S16159-I8UNTM... 16 15.90 92 38.1 5 12 1.83
1 1/8” 7 S16159-I7UNTM... 16 15.90 92 36.3 5 10 2.09
1 3/8” 6 S20199-I6UNTM... 20 19.90 104 38.1 5 9 2.44
1 3/4” 5 S20199-I5UNTM... 20 19.90 104 40.6 5 8 2.93
2” 4.5 S20199-I4.5UNTM... 20 19.90 104 39.5 5 7 3.26

* Available in 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...).

365
BSW Straight
BSW
BSW Straight
Straight
External / Internal
External
External / Internal
/ Internal

R0.137P Internal
R0.137P 55o
55o D2
Le D2
Le
h
h
R0.137P D
R0.137P D
External

L L
Defined
Defined
Definedby: by: B.S.84:1956,
B.S.84:1956,
by: DIN 259,
B.S.84:1956, DIN
DIN 259, ISO228/1:1982
ISO228/1:1982
259, ISO228/1:1982
Tolerance
Tolerance
Tolerance class: Medium
class:
class: class class
Medium
Medium A class
A A

Straight Flutes
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
Min. Dia. TPI External / Internal D D2 L Le Z Zt h mm
1/4” 20 S06040-EI20BSWTM... 6 4.00 57 10.16 3 8 0.81
5/16” 18 S06050-EI18BSWTM... 6 5.00 57 11.29 3 8 0.90
3/8” 16 S06059-EI16BSWTM... 6 5.90 57 14.29 3 9 1.02
7/16” 14 S08079-EI14BSWTM... 8 7.90 63 18.14 3, 5* 10 1.16
1/2” 12 S08079-EI12BSWTM... 8 7.90 63 19.05 3, 5* 9 1.36
5/8” 11 S10099-EI11BSWTM... 10 9.90 72 23.09 5 10 1.48
3/4” 10 S12119-EI10BSWTM... 12 11.90 83 27.94 5 11 1.63
7/8” 9 S12119-EI9BSWTM... 12 11.90 83 28.22 5 10 1.81
1” 8 S16159-EI8BSWTM... 16 15.90 92 38.10 5 12 2.03
1 1/8” 7 S16159-EI7BSWTM... 16 15.90 92 36.29 5 10 2.32
1 3/8” 6 S16159-EI6BSWTM... 16 15.90 92 38.10 5 9 2.71
1 5/8” 5 S20199-EI5BSWTM... 20 19.90 104 40.64 5 8 3.25
1 7/8” 4.5 S20199-EI4.5BSWTM... 20 19.90 104 39.51 5 7 3.61

BSP Straight
BSP
BSP Straight
Straight
External / Internal
TM Solid

External
External / Internal
/ Internal

R 0.137P Internal
D2
R 0.137P 55o Le D2
55o Le
h D
h D
R 0.137P
R 0.137P External L
L
Defined
Defined by:B.S.2779:1956
Definedby:
by: B.S.2779:1956
B.S.2779:1956
Tolerance
Tolerance class:Medium
Tolerance class:
class: Medium
Medium class
class
class

Straight Flutes
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
Min. Dia. TPI External / Internal D D2 L Le Z Zt h mm
1/16” 28 S06059-EI28BSPTM... 6 5.90 57 14.51 3 16 0.58
1/4” 19 S08079-EI19BSPTM... 8 7.90 63 18.72 3, 5* 14 0.86
1/2” 14 S12119-EI14BSPTM... 12 11.90 83 29.03 5 16 1.16
1” 11 S16159-EI11BSPTM... 16 15.90 92 34.64 5 15 1.48

* Available in 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...).

366
BSPT Straight
BSPT
BSPT Straight
Straight
External / Internal
External
External / Internal
/ Internal
R0.137P Internal
27.5o
R0.137P 27.5o
o o
27.5 27.5

D2
h Le D2
h Le
R0.137P
90oo 1o47’ R0.137P D
90 1o47’ External D

Defined by:
Defined B.S.21:1985
Defined by: B.S.21:1985
by: B.S.21:1985 L L
Tolerance
Tolerance class:
class:Standard BSPT
Standard BSPT
Tolerance class: Standard BSPT

Straight Flutes
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
Min. Dia. TPI External / Internal D D2 L Le Z Zt h mm
1/16” 28 S06059-EI28BSPT-TM... 6 5.90 57 9.98 3 11 0.58
1/4” 19 S08079-EI19BSPT-TM... 8 7.90 63 14.71 3, 5* 11 0.86
1/2” 14 S12119-EI14BSPT-TM... 12 11.90 83 19.96 5 11 1.16
1” 11 S16159-EI11BSPT-TM... 16 15.90 92 39.25 5 17 1.48

NPT Straight
NPT
NPT Straight
Straight
External / Internal
External
External / Internal
/ Internal

30o 30o
Internal
30o 30o
h
h
D2
Le D2
Le

TM Solid
1o47’
90oo
90
1o47’
External D D

Defined
Defined by:USAS
Definedby:
by: USAS
USAS B2.1:1968
B2.1:1968
B2.1:1968 L L
Tolerance
Toleranceclass:
Tolerance Standard
class:
class: NPT
Standard
Standard NPT
NPT

Straight Flutes
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
Min. Dia. TPI External / Internal D D2 L Le Z Zt h mm
1/16” 27 S06059-EI27NPT-TM... 6 5.90 57 9.41 3 10 0.66
1/4” 18 S08079-EI18NPT-TM... 8 7.90 63 14.11 3, 5* 10 1.01
1/2” 14 S12119-EI14NPT-TM... 12 11.90 83 19.96 5 11 1.33
1” 11.5 S16159-EI11.5NPT-TM... 16 15.90 92 26.51 5 12 1.64
2 1/2” 8 S16159-EI8NPT-TM... 16 15.90 92 38.10 5 12 2.42

* Available in 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...).

367
NPT Straight
ANPT
NPT Straight
Straight
External / Internal
External
External / Internal
/ Internal

30o 30o
Internal
30o 30o
h
h
D2
Le D2
Le
1o47’
90oo 1o47’ D
90 External D

Defined
Defined by:MIL-P-7105B
Definedby:
by: USASB2.1:1968
USAS B2.1:1968 L L
Tolerance
Toleranceclass:
Tolerance Standard
class:
class: ANPT
Standard
Standard NPT
NPT

Straight Flutes
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
Min. Dia. TPI External / Internal D D2 L Le Z Zt h mm
1/4” 18 S08079-EI18ANPT-TM... 8 7.90 63 14.11 5 10 1.10
1/2” 14 S12119-EI14ANPT-TM... 12 11.90 83 19.96 5 11 1.42
TM Solid

368
NPTF Straight
NPTF
NPTF Straight
Straight
External / Internal
External
External / Internal
/ Internal

30oo 30o Internal D2


30o
Le D2
30 Le

h D
h D

o
o
11o47’
47’ L L
90
90o External

Defined
Definedby:
Defined by:ANSI
by: ANSI
ANSI 1.20.3-1976
1.20.3-1976
1.20.3-1976
Tolerance
Toleranceclass:
Tolerance class:Standard
class: Standard
Standard NPTF
NPTF
NPTF

Straight Flutes
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
Min. Dia. TPI External / Internal D D2 L Le Z Zt h mm
1/16” 27 S06059-EI27NPTFTM... 6 5.90 57 9.41 3 10 0.64
1/4” 18 S08079-EI18NPTFTM... 8 7.90 63 14.11 3, 5* 10 1.0
1/2” 14 S12119-EI14NPTFTM... 12 11.90 83 19.96 5 11 1.35
1” 11.5 S16159-EI11.5NPTFTM... 16 15.90 92 26.51 5 12 1.63
2 1/2” 8 S16159-EI8NPTFTM... 16 15.90 92 38.10 5 12 2.38

Pg
Pg Straight
Straight
Pg Straight
External / Internal
External
External / Internal
/ Internal

TM Solid
R0.107P
Internal D2
80o Le
R0.107P D2
80o Le
h D
h D
L
R0.107P External L
R0.107P
Definedby:
Defined by:DIN
DIN 40430
40430
Defined by:
Tolerance
Tolerance DINStandard
class:
class: 40430
Standard
Tolerance class: Standard

Straight Flutes
Thread Pitch Ordering Code Dimensions mm No. of Flutes Teeth
TPI External / Internal D D2 L Le Z Zt h mm
Pg7 20 S08079-EI20PGTM... 8 7.90 63 19.05 3, 5* 15 0.61
Pg9, 11, 13.5, 16 18 S10099-EI18PGTM... 10 9.90 72 23.99 5 17 0.67
Pg21, 29, 36, 42, 48 16 S12119-EI16PGTM... 12 11.90 83 28.58 5 18 0.76

* Available in 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...).

369
Grades and Their Applications
VTH

Helicool
HCR HCC

HCN

MilliPro MilliPro Dental MilliPro HD

MilliPro EL Deep Threading Helical

• A general-purpose, heavy duty thread milling grade


• TiCN coated for high resistance to wear
TM Solid

VTS VTS

Straight HTC (Thriller)

• A general-purpose grade, specially


• TiAIN coated grade
designed for TM Solid Straight Flute cutters
• First choice for Cast Iron and general use
• TiAlN coated for high resistance to wear

VTN VTS

HTC (Thriller) TMDR

• Uncoated grade
• A General - purpse grade
• First choice for Aluminium and general use
• TiAIN coated grade

370
Recommended Cutting Speeds Vc [m/min] and Feed f [mm/tooth]
Vc [m/min] Feed [mm/tooth]

Vargus No.
Helicool, HCR, HCC,
Hardness Helical, Sraight, MilliPro
Helical Deep Helicool
Straight Threading HCC MilliPro
Material Brinell Deep Threading
Group Material HB VTH VTS VTH HCR

1 Low Carbon (C=0.1-0.25%) 125 80-250 50-180 60-120 0.03-0.08 0.03-0.08 0.10-0.35 0.03-0.08 0.02-0.16
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 80-230 50-140 60-120 0.03-0.08 0.03-0.08 0.08-0.30 0.03-0.08 0.02-0.16
3 High Carbon (C=0.55-0.85%) 170 80-200 50-120 60-90 0.03-0.08 0.03-0.06 0.08-0.30 0.03-0.08 0.02-0.16
4 Non Hardened 180 60-180 60-170 60-90 0.03-0.08 0.03-0.07 0.08-0.30 0.03-0.08 0.02-0.16
Low Alloy Steel
P
Steel
5 (alloying
6
elements≤5%)
Hardened
Hardened
275
350
60-170 60-160
60-160 60-150
50-80 0.03-0.07
50-80 0.02-0.05
0.03-0.07 0.08-0.30 0.03-0.07
0.02-0.04 0.05-0.15 0.02-0.06
0.02-0.07
0.02-0.03
7 High Alloy Steel Annealed 200 40-100 40-90 50-80 0.03-0.07 0.03-0.07 0.10-0.24 0.03-0.07 0.02-0.09
(alloying
8 elements>5%) Hardened 325 30-80 30-70 50-80 0.02-0.04 0.02-0.05 0.05-0.15 0.03-0.06 0.02-0.03
9 Low Alloy (alloying elements <5%) 200 80-250 70-200 70-90 0.03-0.08 0.03-0.06 0.08-0.30 0.03-0.07 0.02-0.16
Cast Steel
10 High Alloy (alloying elements >5%) 225 60-170 60-150 60-80 0.03-0.05 0.03-0.06 0.05-0.15 0.03-0.07 0.02-0.03
11 Stainless Steel Non Hardened 200 60-150 50-140 60-90 0.04-0.07 0.02-0.05 0.11-0.35 0.03-0.08 0.02-0.16
12 Ferritic Hardened 330 60-120 50-110 50-80 0.02-0.06 0.01-0.03 0.05-0.24 0.03-0.06 0.02-0.03
13 Stainless Steel Austenitic 180 60-140 60-130 60-90 0.03-0.08 0.02-0.05 0.11-0.35 0.03-0.08 0.02-0.16

M
Stainless
14 Austenitic
15 Stainless Steel
Super Austenitic
Non Hardened
200
200
60-130 50-120
60-160 50-150
50-80 0.03-0.08
60-90 0.03-0.08
0.02-0.05 0.11-0.35
0.02-0.05 0.11-0.35
0.03-0.06
0.03-0.06
0.02-0.16
0.02-0.16
Steel
16 Cast Ferritic Hardened 330 60-110 50-100 50-80 0.02-0.05 0.02-0.03 0.10-0.24 0.02--0.05 0.02-0.03
17 Stainless Steel Austenitic 200 60-150 50-140 60-90 0.03-0.08 0.02-0.06 0.11-0.35 0.02-0.05 0.02-0.16
18 Cast Austenitic Hardened 330 60-100 50-90 50-80 0.02-0.05 0.01-0.03 0.10-0.24 0.02-0.04 0.02-0.03
28 Malleable Ferritic (short chips) 130 60-70 60-150 50-80 0.03-0.08 0.03-0.08 0.05-0.15 0.03-0.08 0.02-0.03
29 Cast Iron Pearlitic (long chips) 230 60-150 80-100 60-90 0.03-0.08 0.03-0.06 0.10-0.24 0.03-0.07 0.02-0.12

K
Cast Iron 31
30
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
70-160 50-140 70-100 0.03-0.08
40-120 40-110 60-90 0.02-0.06
0.03-0.06 0.09-0.25 0.03-0.07
0.02-0.05 0.10-0.24 0.03-0.07
0.02-0.16
0.02-0.12
32 Ferritic 160 40-110 40-100 70-100 0.03-0.08 0.03-0.07 0.09-0.25 0.03-0.08 0.02-0.16
Nodular Sg Iron
33 Pearlitic 260 40-100 40-90 60-90 0.02-0.06 0.02-0.05 0.10-0.24 0.03-0.07 0.02-0.12
34 Aluminium Non Aging 60 200-300 150-250 60-250 0.05-0.12 0.05-0.15 0.12-0.40 0.04-0.1 0.03-0.15
Alloys
35 Wrought Aged 100 150-250 100-220 60-150 0.05-0.12 0.03-0.1 0.10-0.32 0.03-0.1 0.03-0.16

N 36 Cast 75 100-200 80-150 60-250 0.05-0.12 0.05-0.15 0.10-0.32 0.03-0.1 0.03-0.16

TM Solid
Aluminium Alloys
Non- 37 Cast & Aged 90 120-220 90-160 60-150 0.05-0.12 0.03-0.1 0.10-0.30 0.06-0.12 0.02-0.16
Ferrous 38 Aluminium Alloys Cast Si 13-22% 130 200-300 150-250 250 0.05-0.12 0.05-0.15 0.10-0.32 0.05-0.12 0.03-0.15
Metals
39 Copper and Brass 90 200-300 150-250 60-250 0.06-0.13 0.05-0.15 0.12-0.40 0.05-0.12 0.03-0.16
40 Copper Alloys Bronze And Non Leaded Copper 100 150-250 100-220 60-150 0.05-0.12 0.03-0.1 0.10-0.32 0.05-0.12 0.03-0.15
19 Annealed (iron based) 200 30-60 30-50 60 0.03-0.07 0.02-0.04 0.11-0.35 0.03-0.7 0.02-0.16

S
20 High Temperature Aged (iron based) 280 20-50 20-40 50 0.02-0.04 0.01-0.03 0.05-0.15 0.03-0.06 0.02-0.03
21 Alloys Annealed (nickel or cobalt based) 250 15-35 15-30 35 0.02-0.04 0.01-0.03 0.05-0.15 0.03-0.06 0.02-0.03
Heat
Resistant 22 Aged (nickel or cobalt based) 350 15-30 15-25 30 0.02-0.04 0.01-0.03 0.05-0.15 0.02-0.05 0.02-0.03
Material 23 Pure 99.5 Ti 400Rm 40-80 30-70 30-50 0.02-0.04 0.01-0.03 0.10-0.24 0.02-0.05 0.02-0.07
Titanium Alloys
24 α+β Alloys 1050Rm 20-50 20-45 25-35 0.02-0.04 0.01-0.02 0.10-0.24 0.02-0.04 0.02-0.07

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc 15-45 15-35 45 0.02-0.03 0.02 0.03-0.06 0.02-0.03 -

Material 26 51-55HRc 15-40 15-30 30 0.02-0.03 0.01 0.03-0.06 0.02-0.03 -

Recommendation: Tool entry along tangential arc


At tool entry, set the Feed f [mm/tooth] to 2
70% lower than the threading Feed.
1 3
Example: 6 4
Threading Feed: 0.3[mm/tooth]
5
Tool entry Feed: 0.09[mm/tooth]

371
Recommended Cutting Speeds Vc [m/min] and Feed f [mm/tooth] TMDR
Vc(m/min]
Vargus No.
Material Hardness Feed
Material TMDR
Group Brinell HB [mm/tooth]
VTS
1 Low Carbon (C=0.1-0.25%) 125 60-120 0.02-0.12
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 60-120 0.02-0.12
3 High Carbon (C=0.55-0.85%) 170 60-90 0.02-0.12
4 Non Hardened 180 60-90 0.02-0.12

P 5 Low Alloy Steel Hardened 275 50-80 0.02-0.05


(alloying elements≤5%)
Steel 6 Hardened 350 50-80 0.02-0.03
7 High Alloy Steel Annealed 200 50-80 0.02-0.07
8 (alloying elements>5%) Hardened 325 50-80 0.02-0.03
9 Low Alloy (alloying elements <5%) 200 70-90 0.02-0.12
Cast Steel
10 High Alloy (alloying elements >5%) 225 60-80 0.02-0.03
11 Stainless Steel Non Hardened 200 60-90 0.02-0.12
12 Ferritic Hardened 330 50-80 0.02-0.03
13 Stainless Steel Austenitic 180 60-90 0.02-0.12

M
Stainless
14 Austenitic
15 Stainless Steel
Super Austenitic
Non Hardened
200
200
50-80
60-90
0.02-0.12
0.02-0.12
Steel
16 Cast Ferritic Hardened 330 50-80 0.02-0.03
17 Stainless Steel Austenitic 200 60-90 0.02-0.12
18 Cast Austenitic Hardened 330 50-80 0.02-0.03
28 Malleable Ferritic (short chips) 130 50-80 0.02-0.03
29 Cast Iron Pearlitic (long chips) 230 60-90 0.02-0.09

K
Cast Iron 31
30
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
70-100
60-90
0.02-0.12
0.02-0.09
32 Ferritic 160 70-100 0.02-0.12
Nodular Sg Iron
33 Pearlitic 260 60-90 0.02-0.09
34 Aluminum Alloys Non Aging 60 60-250 0.03-0.11
35 Wrought Aged 100 60-150 0.03-0.12

N
Non-
36
37
Aluminum Alloys
Cast
Cast & Aged
75
90
60-250
60-150
0.03-0.12
0.02-0.12
TM Solid

Ferrous 38 Aluminum Alloys Cast Si 13-22% 130 250 0.03-0.11


Metals
39 Copper and Brass 90 60-250 0.03-0.12
40 Copper Alloys Bronze And Non Leaded Copper 100 60-150 0.03-0.11
19 Annealed (iron based) 200 60 0.02-0.12

S
20 Aged (iron based) 280 50 0.02-0.03
High Temperature Alloys
21 Annealed (nickel or cobalt based) 250 35 0.02-0.03
Heat
Resistant 22 Aged (nickel or cobalt based) 350 30 0.02-0.03
Material 23 Pure 99.5 Ti 400Rm 30-50 0.02-0.05
Titanium Alloys
24 α+β Alloys 1050Rm 25-35 0.02-0.05

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc - -

Material 26 51-55HRc - -

372
Recommended Cutting Speeds Vc [m/min] and Feed f [mm/tooth] HCN
Vc(m/min]

Vargus No.
Material Hardness Feed
Material HCN
Group Brinell HB [mm/tooth]
VTH
1 Low Carbon (C=0.1-0.25%) 125 50-180 0.03-0.08
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 50-140 0.03-0.08
3 High Carbon (C=0.55-0.85%) 170 50-120 0.03-0.06
4 Non Hardened 180 60-170 0.03-0.07

P 5 Low Alloy Steel Hardened 275 60-160 0.03-0.07


(alloying elements≤5%)
Steel 6 Hardened 350 60-150 0.02-0.04
7 High Alloy Steel Annealed 200 40-90 0.03-0.07
8 (alloying elements>5%) Hardened 325 30-70 0.02-0.05
9 Low Alloy (alloying elements <5%) 200 70-200 0.03-0.06
Cast Steel
10 High Alloy (alloying elements >5%) 225 60-150 0.03-0.06
11 Stainless Steel Non Hardened 200 50-140 0.02-0.05
12 Ferritic Hardened 330 50-110 0.01-0.03
13 Stainless Steel Austenitic 180 60-130 0.02-0.05

M
Stainless
14 Austenitic
15 Stainless Steel
Super Austenitic
Non Hardened
200
200
50-120
50-150
0.02-0.05
0.02-0.05
Steel
16 Cast Ferritic Hardened 330 50-100 0.02-0.03
17 Stainless Steel Austenitic 200 50-140 0.02-0.06
18 Cast Austenitic Hardened 330 50-90 0.01-0.03
28 Malleable Ferritic (short chips) 130 60-150 0.03-0.08
29 Cast Iron Pearlitic (long chips) 230 80-100 0.03-0.06

K
Cast Iron 31
30
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
50-140
40-110
0.03-0.06
0.02-0.05
32 Ferritic 160 40-100 0.03-0.07
Nodular Sg Iron
33 Pearlitic 260 40-90 0.02-0.05
34 Aluminum Alloys Non Aging 60 150-250 0.05-0.15
35 Wrought Aged 100 100-220 0.03-0.1

N
Non-
36
37
Aluminum Alloys
Cast
Cast & Aged
75
90
80-150
90-160
0.05-0.15
0.03-0.1

TM Solid
Ferrous 38 Aluminum Alloys Cast Si 13-22% 130 150-250 0.05-0.15
Metals
39 Copper and Brass 90 150-250 0.05-0.15
40 Copper Alloys Bronze And Non Leaded Copper 100 100-220 0.03-0.1
19 Annealed (iron based) 200 30-50 0.02-0.04

S
20 Aged (iron based) 280 20-40 0.01-0.03
High Temperature Alloys
21 Annealed (nickel or cobalt based) 250 15-30 0.01-0.03
Heat
Resistant 22 Aged (nickel or cobalt based) 350 15-25 0.01-0.03
Material 23 Pure 99.5 Ti 400Rm 30-70 0.01-0.03
Titanium Alloys
24 α+β Alloys 1050Rm 20-45 0.01-0.02

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc - -

Material 26 51-55HRc - -

373
MilliPro HD
Cutting Speeds Vc [m/min] and Feed f [mm/tooth]
Vargus No. Vc [m/min] Feed f [mm/tooth] by Cutting Dia.=D2

Material Hardness VTH 1.5-2.5 2.5-5 5-7 7-9 9-11


Group Material Brinell HB

Low Alloy Steel


P
6
(alloying elements≤5%) Hardened 350 25-160
0.04 0.05 0.06 0.07 0.08
Steel High Alloy Steel
8 (alloying elements>5%) Hardened
325 25-180

12 Stainless Steel Ferritic Hardened 330 25-120

M
Stainless
16 Stainless Steel
Cast Ferritic Hardened 330 25-110
0.04 0.05 0.06 0.07 0.08

Steel
18 Stainless Steel
Cast Austenitic Hardened 330 25-100

28 Ferritic (short chips) 130 25-160 0.05 0.06 0.07 0.08 0.1
Malleable Cast Iron
29 Pearlitic (long chips) 230 25-150 0.04 0.05 0.06 0.07 0.08

K
Cast Iron 31
30
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
25-130
25-100
0.05
0.04
0.06
0.05
0.07
0.06
0.08
0.07
0.1
0.08
32 Ferritic 160 25-125 0.04 0.05 0.06 0.07 0.09
Nodular Sg Iron
33 Pearlitic 260 25-90 0.03 0.04 0.05 0.06 0.07

S
21 Annealed (nickel or cobalt based) 250 15-35
High Temperature Alloys
22 Aged (nickel or cobalt based) 350 15-30
Heat 0.03 0.04 0.05 0.06 0.07
Resistant 23 Titanium Alloys Pure 99.5 Ti 400Rm 25-70
Material 24 α+β alloys 1050Rm 25-50

H
Hardened
25
26 Extra Hard Steel Hardened & Tempered
45-50HRc
51-55HRc
25-70
25-60
0.04
0.03
0.05
0.04
0.06
0.05
0.07
0.06
0.08
0.07

Material 27 56-62HRc 25-50 0.02 0.03 0.04 0.05 0.06

HTC Recommended Grades, Cutting Speed and Feed


Hardness Vc [m/min] fb[mm/rev] fz[mm/tooth]
Material Strength
Brinell
Group (N-mm2)
HB VTN VTS ≤6mm ≤12mm ≤6mm ≤12mm
Material
TM Solid

Grey Cast Iron ≤150 ≤500 50-80 80-120 0.10-0.15 0.15-0.22 0.02-0.05 0.05-0.10

K
Cast Iron
Cast Iron Grey Cast Iron, Heat Treated
Spher. Graph. Cast Iron
150-300
≤200
500-1000
≤700
50-80
50-80
80-120
80-120
0.10-0.15 0.15-0.22 0.02-0.05 0.05-0.10
0.10-0.15 0.15-0.22 0.02-0.05 0.05-0.10
Copper Short Chips, Brass, Bronze, Red Brass ≤200 ≤700 100-300 — 0.06-0.10 0.10-0.30 0.03-0.06 0.06-0.10
Aluminium, Magnesium Non-Alloy ≤100 ≤350 100-400 100-400 0.10-0.25 0.25-0.30 0.03-0.06 0.06-0.10

N Aluminium/
Aluminium, Wrought Alloy, Breaking Strain (A5) < 14%
Non- Magnesium Aluminium, Wrought Alloy, Breaking Strain (A5) ≥ 14%
≤180
≤180
≤600
≤600
100-400 100-400 0.10-0.25 0.25-0.30 0.03-0.06 0.06-0.10
100-400 100-400 0.03-0.06 0.06-0.12 0.03-0.06 0.06-0.10
Ferrous Aluminium, Cast Alloy, Si<10% ≤180 ≤600 100-300 100-400 0.10-0.25 0.25-0.30 0.03-0.06 0.06-0.10
Metals
Aluminium, Cast Alloy, Si≥10% ≤180 ≤600 — 100-300 0.10-0.25 0.25-0.30 0.03-0.06 0.06-0.10
Thermo Plastics — — 60-120 60-120 0.10-0.25 0.25-0.30 0.03-0.06 0.06-0.10

K Plastic Thermosetting Plastic


Fibre Reinforced Plastic




60-100
40-60
60-100
60-80
0.10-0.25 0.25-0.30 0.03-0.06 0.06-0.10
0.10-0.15 0.15-0.22 0.02-0.05 0.05-0.10

Vc - Cutting Speed [m/min]


fb (Drilling) - Feed per Revolution [mm/rev]
fz (Threading) - Feed per Tooth [mm/tooth]

374
Thread Milling Technical Data
About Thread Milling
To perform a thread milling operation, a milling machine with three-axis control capable of helical interpolation is required. Helical
interpolation is a CNC function producing tool movement along a helical path. This helical motion combines circular movement in one
plane with a simultaneous linear motion in a plane perpendicular to the first. For example, the path from point A to point B (Fig. A) on the
envelope of the cylinder combines a circular movement in the xy plane with a linear displacement in the z direction.
On most CNC systems this function can be executed in two different ways:

GO2: Helical interpolation in a clockwise direction


GO3: Helical interpolation in a counter-clockwise direction

D
B

p
Y
α

A
O α: Helix angle
D: External diameter
X p: Pitch

Fig. A Fig. B

The thread milling operation (Fig. B) consists of circular rotation of the tool around its own axis together with an orbiting motion along the
bore or workpiece circumference.
During one such orbit, the tool will shift vertically one pitch length. These movements combined with the insert geometry create the
required thread form.
There are three acceptable ways of approaching the workpiece with the tool to initiate production of the thread:

u Tangential Arc Approach


Technical Data
Thread Milling

v Radial Approach
w Tangential Line Approach

378
u Tangential Arc Approach
With this method, the tool enters and exits the workpiece smoothly. No marks are left on the workpiece and there is no vibration, even with
harder materials.
Although it requires slightly more complex programming than the radial approach (see below), this is the method recommended for
machining the highest quality threads.

Internal Thread External Thread

Threading Tool
Threading Tool
Workpiece

Workpiece
1 3 3 1
D1

D1
D2

D2
6 4 4 6
5

1-2: Rapid approach


2-3: Tool entry along tangential arc, with simultaneous feed along z-axis
3-4: Helical movement during one full orbit (360°)
4-5: Tool exit along tangential arc, with continuing feed along z-axis
5-6: Rapid return

v Radial Approach
This is the simplest method. There are two characteristics worth noting about the radial approach:
1. A small vertical mark may be left at the entry (and exit) point. This is of no significance to the thread itself.
2. When using this method with very hard materials, there may be a tendency of the tool to vibrate as it approaches the full cutting depth.
Note: Radial feed during entry to the full profile depth should only be 1/3 of the subsequent circular feed.

Internal Thread External Thread

Technical Data
Thread Milling
Threading Tool

Threading Tool
Workpiece

Workpiece

1 2 2 1
D1

D1

D2
D2

4 3 3 4

1-2: Radial entry


2-3: Helical movement during one full orbit (360°)
3-4: Radial exit

379
w Tangential Line Approach
This method is very simple, and has all of the advantages of the tangential arc method. However, it is applicable only with external threads.

Threading Tool
External Thread
2 1

D2
3 4
Workpiece
D1

1-2: Radial entry with simultaneous feed along z axis


2-3: Helical movement during one full orbit (360°)
3-4: Radial exit

Preparing for the Thread Milling Operation


u Calculation of Rotational Velocity and Feed at the Cutting Edge

N - Rotational Velocity [R.P.M.]


1000 x V
N= V - Cutting Speed [m/min] Vc
πxD2
D2 - Toolholder Cutting Dia. [mm]
V = N x πxD2 F1 - Tool Feed Rate at the Cutting Edge [mm/min]
N
1000 z - No. of Cutting Edges
F1 = N x z x f f - Feed per Tooth per Rotation [mm/tooth] D2

v Calculation of Feed Rates at the Tool Center Line

The equations define the


F1 X (Do - D2) F1 X (Di + D2)
F2=
Do
F2=
Di relationship between feed rates at
the cutting edge and at the tool
Technical Data
Thread Milling

F2 X Do F2 X Di
F1= F1=
Do - D2 Di + D2 center line.
On most CNC machines the feed
rate required for programming is
that of the center-line of the tool.
When dealing with linear tool
movement the feed rate at the
cutting edge and the center line
are identical. This is not the case
with circular tool movement.

ØD2 ØD2
Threading
Tool

ØDo F1 ØDi
Thread F2 Thread
F2
F1
Internal Thread External Thread

380
List of ”G” Codes (ISO) for CNC Program
Code Description Code Description
% Recognition code (ISO or EIA) + End of tape H Tool length compensation number
G00 Fast feed linear positioning D Tool radius compensation number
G01 Linear interpolation X X coordinate
G02 Circular/Helical interpolation CW Y Y coordinate
G03 Circular/Helical interpolation CCW Z Z coordinate
G40 Cutter radius compensation cancel R Radius of travel
G41 Cutter radius compensation left I X coordinate to center of starting arc travel
G42 Cutter radius compensation right J Y coordinate to center of starting arc travel
G43 Tool length compensation + M3 Spindle forward rotation
G49 Tool length compensation cancel M5 Spindle stop
G57 Work coordinate system selection M30 Program end & rewind
G90 Absolute command relative to work coordinate origin O Program number
G91 Incremental command relative to tool position N Block number (can be avoided)
F Feed mm/min ( Start of comment
S Spindle speed RPM ) End of comment

CNC Program Sample (Thread: M60 x 1.5 x 20)


%
O0001 ( TMINRH CLIMB CYCLES = 1).. ..................................................... Program no.
(Fanuc 11M Controller.).............................................................................. Remark
G90 G00 G57 X0 Y0.. ..................................................................................... Home (origin) set
G43 H10 Z0 M3 S946................................................................................... Tool length compensation-on and RPM set
G91 G00 X0 Y0 Z-20.272............................................................................. Go down in Z-axis
G41 D60 X9.459 Y-20.595 Z0..................................................................... Tool diameter compensation-on
G91 G03 X20.595 Y20.595 Z0.272 R20.595 F36. . ................................. Entrance by tangential arc
G91 G03 X0 Y0 Z1.500 I-30.054 J0. . ......................................................... Thread machining-HELICAL interpolation movement
G91 G03 X-20.595 Y20.595 Z0.272 R20.595. . ........................................ Exit by tangential arc
G00 G40 X-9.459 Y-20.595 Z0 . . .................................................................. Tool diameter compensation-off
G90 G49 G57 G00 Z200.000 M5............................................................... Tool length compensation-off and RPM close
M30. ............................................................................................................... End of program
%

Technical Data
Thread Milling

Recommendation:
At tool entry, set the Feed f [mm/tooth] to 70% lower than the threading Feed. Tool entry along tangential arc
Example: 2
Threading Feed: 0.3[mm/tooth]
1 3
Tool entry Feed: 0.09[mm/tooth] 6 4

381
Minimum Bore Diameters for TM Standard line
Pitch mm 0.5 0.6 0.75 0.9
0.7 0.80 1.0 1.25 1.5 1.75 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0

Pitch TPI 48 44 36 32 28 26 20 18 14 13 12 11.5 10 9 7 6 5 4.5 4


24 19 16 11 8
Toolholder D2 Minimum Bore Diameter Di mm
Ordering Code
TMMC12-6.0 9.0 9.5 9.7 9.9 10.0 10.4 10.7 11.4 12.0
TMMC20-6.0 9.0 9.5 9.7 9.9 10.0 10.4 10.7 11.4 12.0
TMMC20-6.0-124/003 9.0 9.5 9.7 9.9 10.0 10.4 10.7 11.4 12.0
TMC12-2 11.5 12.0 12.2 12.4 12.5 12.9 13.2 13.9 14.5 15.1
TMC20-2 11.5 12.0 12.2 12.4 12.5 12.9 13.2 13.9 14.5 15.1
TMLC25-2 11.5 12.0 12.2 12.4 12.5 12.9 13.2 13.9 14.5 15.1
TMSC10-2 12.5 13.0 12.6 13.6 13.5 13.9 14.2 14.9 15.5 16.1
TMOC20-2 14.5 15.1 15.2 15.3 15.4 16.0 16.4 17.0 17.8 18.6
TMNC16-3 15.5 16.0 16.2 16.4 16.5 16.9 17.2 17.9 18.5 19.0 19.5 20.0
TMC16-3-124/001 15.5 16.0 16.2 16.4 16.5 16.9 17.2 17.9 18.5 19.0 19.5 20.0
TMC16-3 17.0 17.6 17.8 18.0 18.2 18.7 19.0 19.6 20.0 20.5 21.0 21.5
BTMC16-3B 17.0 17.6 17.8 18.0 18.2 18.7 19.0 19.6 20.0 20.5 21.0 21.5
TM2C20-2 17.0 17.6 17.8 18.0 18.2 18.7 19.0 19.6 20.0 20.5
BTMC20-3B 19.0 19.7 20.0 20.2 20.4 20.8 21.0 21.6 22.0 22.5 23.0 23.5
TMNC20-3 19.0 19.7 20.0 20.2 20.4 20.8 21.0 21.6 22.0 22.5 23.0 23.5
TMC20-3 20.0 20.7 21.0 21.2 21.4 21.8 22.0 22.6 23.0 23.5 24.0 24.5
TMOC20-3 20.0 20.7 21.0 21.2 21.4 21.8 22.0 22.6 23.0 23.5 24.0 24.5
BTMWC25-3B 22.0 22.7 23.0 23.2 23.4 23.8 24.0 24.6 25.0 25.5 26.0 26.5
BTMLC25-3B 22.0 22.7 23.0 23.2 23.4 23.8 24.0 24.6 25.0 25.5 26.0 26.5
TMLC25-3 22.0 22.7 23.0 23.2 23.4 23.8 24.0 24.6 25.0 25.5 26.0 26.5
TMC25-5-124/004 25.0 25.7 26.0 26.2 26.4 26.8 27.0 27.7 28.2 28.7 29.2 29.7 31.3 33.7 36.7 39.7 42.7
TM2C25-3 26.0 26.7 27.0 27.2 27.4 27.8 28.0 28.7 29.3 29.8 30.3 30.8
BTM2C25-3B 26.0 26.7 27.0 27.2 27.4 27.8 28.0 28.7 29.3 29.8 30.3 30.8
TMC25-5 30.0 30.7 31.0 31.2 31.4 31.8 32.0 32.8 33.5 34.1 34.6 35.6 36.6 39.0 42.0 45.0 48.0
TMLC25-5 30.0 30.7 31.0 31.2 31.4 31.8 32.0 32.8 33.5 34.1 34.6 35.6 36.6 39.0 42.0 45.0 48.0
TMOC25-5 30.0 30.7 31.0 31.2 31.4 31.8 32.0 32.8 33.5 34.1 34.6 35.6 36.6 39.0 42.0 45.0 48.0
TMC32-6B 35.0 38.5 39.1 39.6 40.6 42.0 44.0 47.0 50.0 53.4 42.5 50.0 44.6 57.5 56.6
TMC32-5 37.0 38.0 38.2 38.4 38.6 39.1 39.5 40.4 41.0 41.5 42.0 43.0 44.0 46.5 49.0 52.0 55.5
TMLC32-5 37.0 38.0 38.2 38.4 38.6 39.1 39.5 40.4 41.0 41.5 42.0 43.0 44.0 46.5 49.0 52.0 55.5
TMNC32-5 37.0 38.0 38.2 38.4 38.6 39.1 39.5 40.4 41.0 41.5 42.0 43.0 44.0 46.5 49.0 52.0 55.5
TMSH-D38-16-2 38.0 38.5 38.7 38.9 39.0 39.6 40.0 41.0 42.0 43.0
Technical Data
Thread Milling

TM2C32-5 42.0 43.2 43.4 43.6 43.8 44.5 45.0 46.0 46.5 47.0 47.4 48.2 49.0 52.0 54.5 57.5 61.0
TMVC32-5 46.0 62.5
TMC40-6B 46.0 49.5 50.1 50.6 51.6 53.0 55.0 55.2 55.6 55.0 52.5 54.0 54.5 57.5 56.6
TMLC40-6B 46.0 49.5 50.1 50.6 51.6 53.0 55.0 55.2 55.6 55.0 52.5 54.0 54.5 57.5 56.6
TMSH-D50-22-2 50.0 50.5 50.7 50.9 51.0 51.6 52.0 53.0 54.0 54.5
TMSH-D50-22-3 50.0 50.5 50.7 50.9 51.0 51.6 52.0 53.0 54.0 54.5 55.0 55.5

382
Minimum Bore Diameters for TM Standard line (con't)
Pitch mm 0.5 0.6 0.75 0.9
0.7 0.80 1.0 1.25 1.5 1.75 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0

Pitch TPI 48 44 36 32 28 26 20 18 14 13 12 11.5 10 9 7 6 5 4.5 4


24 19 16 11 8
Toolholder D2 Minimum Bore Diameter Di mm
Ordering Code
TM2C40-6B 52.0 56.0 56.2 56.5 57.0 59.0 61.5 63.0 64.0 66.0 67.0 67.6 69.0 70.0
TMSH-D63-22-3B 63.0 63.5 63.7 63.9 64.0 64.6 65.0 66.0 67.0 67.5 68.0 69.0
TMSH-D63-22-5 63.0 63.5 63.7 63.9 64.0 64.6 65.0 66.0 67.0 67.5 68.0 69.0 70.0 72.0 73.0 74.0 75.0
TMSH-D63-22-6B 63.0 67.0 67.5 68.0 69.0 70.0 72.0 73.0 74.0 75.0 77.0 78.0 78.6 80.0 81.0
TMSH-D80-27-5 80.0 80.5 80.7 80.9 81.0 81.6 82.0 83.0 84.0 84.5 85.0 86.0 87.0 89.0 90.0 91.0 92.0
TMSH-D80-27-6B 80.0 84.0 84.5 85.0 86.0 87.0 89.0 90.0 91.0 92.0 94.0 95.0 95.6 97.0 98.0
TMSH-D100-32-5 100.0 100.5 100.7 100.9 101.0 101.6 102.0 103.0 104.0 104.5 105.0 106.0 107.0 109.0 110.0 111.0 112.0
TMSH-D100-32-6B 100.0 104.0 104.5 105.0 106.0 107.0 109.0 110.0 111.0 112.0 114.0 115.0 115.6 117.0 118.0
TMSH-D125-40-5 125.0 125.5 125.7 125.9 126.0 126.6 127.0 128.0 129.0 129.5 130.0 131.0 132.0 134.0 135.0 136.0 137.0
TMSH-D125-40-6B 125.0 129.0 129.5 130.0 131.0 132.0 134.0 135.0 136.0 137.0 139.0 140.0 140.6 142.0 143.0
Coarse Pitch Tooling:
This table is not applicable to the Coarse Pitch system, which can thread mill bores smaller than those listed above.
See the Coarse Pitch section of the various thread standards.

Technical Data
Thread Milling

383
Spare Parts for TM Standard Line

Insert Screw
IC Holder Holder Screw Designation Thread Torx Key Torx Size
6.0mm TMMC..-6.0 SN7T M2.2x0.45x5.0 K7T T7
1/4” TM.C..-2 SN2TM M2.6x0.45x5.9 K2T T8
3/8” TM.C..-3, TMC..-3-124/... SN3T, SN3TM 5-40UNCx8.8, 7.3 K3T T10
3/8”B BTM.C..-3B SN3T 5-40UNCx8.8 K3T T10
1/2” TMC..-4-124/... SN4TM, SA4TM 8-32UNCx9.8, 10.7 K4T T20
5/8” TM.C..-5, TMC..-5-124/... SN5TM, SA5TM M5x0.8x15.0, 12.8 K5T T25
3/4”B TM.C..-6B SM7T M7x1.0x15.0 K30T T30
1/4” TMSH-D38-16-2 M8X1.25X35 SN2T M2.6x0.45x6.5 HK2T T8
1/4” TMSH-D50-22-2 M10X1.50X35 SN2T M2.6x0.45x6.5 HK2T T8
3/8” TMSH-D50-22-3 M10X1.50X35 SN3TM 5-40UNCx7.3 HK3T T10
3/8”B TMSH-D63-22-3B M10X1.50X35 SN3TM 5-40UNCx7.3 HK3T T10
5/8” TMSH-D63-22-5 M10X1.50X35 SN5TM M5x0.8x15.0 HK5T T25
3/4”B TMSH-D63-22-6B M10X1.50X35 SM7T M7x1.0x15.0 HK7T T30
5/8” TMSH-D80-27-5 M12X1.75X40 SN5TM M5x0.8x15.0 HK5T T25
3/4”B TMSH-D80-27-6B M12X1.75X40 SM7T M7x1.0x15.0 HK7T T30
5/8” TMSH-D100-32-5 M16X2.00X40 SN5TM M5x0.8x15.0 HK5T T25
3/4”B TMSH-D100-32-6B M16X2.00X40 SM7T M7x1.0x15.0 HK7T T30
5/8” TMSH-D125-40-5 M20X2.50X50 SN5TM M5x0.8x15.0 HK5T T25
3/4”B TMSH-D125-40-6B M20X2.50X50 SM7T M7x1.0x15.0 HK7T T30
1/4” TMSC10-2 SN2TK M2.6x0.45x5.9 K2T T8
5/8”V TMVC32-5 SN6T M6x1.0x29.0 K6T T20

Spare Parts for MiTM Line

Insert Screw
Insert Size Holder Holder Screw Designation Thread Torx Key Torx Size
Technical Data
Thread Milling

19 RTMC...A SLD3IP6 M3x0.5 KIP6 Torx+6


24 RTMC...M SLD4IP8 M4x0.7 KIP8 Torx+8

25 RTMC...S SLD4IP8 M4x0.7 KIP8 Torx+8


RTMC-D...S

40 RTMC...L SLD4IP8A M4x0.7 KIP8 Torx+8


RTMC -D...L SCD4IP8

41 RTMC...B SLD4IP8A M4x0.7 KIP8 Torx+8


RTMC -D...B SCD4IP8
RTMC -D36-16-25S5 M8x1.25x35
RTMC -D44-22-25S6 M10x1.50x35
25 SLD4IP8 M4x0.7 KIP8 Torx+8
RTMC -D52-27-25S8 M12x1.75x30
RTMNC -D36-16-25S5 M8x1.25x35
RTMC -D44-22-40L6 M10x1.5x40
40 RTMC -D52-27-40L8 M12x1.75x40 SLD4IP8A M4x0.7 KIP8 Torx+8
SCD4IP8
RTMNC -D45-22-40L6 M10x1.5x40
RTMC -D48-22-41B5 M10x1.5x40 SLD4IP8A
41 SCD4IP8 M4x0.7 KIP8 Torx+8
RTMC -D58-27-41B6 M12x1.75x40

384
Spare Parts for TMSD Line

Insert Screw
IC Holder Holder Screw Designation Thread Torx Key Blade Handle Torx Size

7V GMC...-7-3 SN2T8-M1 M3.0x0.5x9 K2T T8


CGMC...-7-3

GMC...-9-3 Smart
9V CGMC...-9-3 SN2T15-M2 M4x0.7x13.5 - Blade T15-1/4 Handle T15
1/4x2
GMC...-11-3 Smart
11V CGMC...-11-3 SN4T20-M3 M55x0.8x15.5 - Blade T20-1/4 Handle T20
1/4x2

1/4”U, 1/4”A TM.C....-2U SN2T M2.6x0.45x6.5 HK2T T8


CTMC...-2U or 2A

3/8”U, TM.C....-3U SN3T 5-40UNCx8.8 HK3T T10


3/8”A TM.C-D...-3U or 3A

1/2”U TM.C....-4U SA4T 8-32UNCX14.0 HK4T T20


TM.C -D...-4U

5.0L TM.C....-5L SN5LTR M2.2X0.45X5.0 K7T T7


CTMC...-5L

3/8”L TM.C....-3 SN3T 5-40UNCx8.8 HK3T T10


CTMC...-3L SA3T 5-40UNCx11.3

5/8”V TM.SC -D...-5V.. SA5T M5x0.8x22.0 HK5T T25

TM4SC -D42-16-3U SA5T-C5 (M8x1.25x28)


Holder Screwdriver TK5T
3/8”U SN3T 5-40UNCx8.8 HK3T T10
TM5SC -D48-22-3U M10x1.50x35
TM6SC -D56-22-3U M10x1.50x35
TM6SC -D88-27-4U M12x1.75x40
1/2”U SA4T 8-32UNCX14.0 HK4T T20
TM7SC -D98-32-4U M16x2.0x40
TM7SC -D80-32-3L M16x2.0x40
3/8”L TM5SC -D48-22-3L-ABUT M10x1.50x35 SA3T 5-40UNCx11.3 HK3T T10
TM6SC -D58-27-3L-ABUT M12x1.75x40
TM6SC -D88-32-5V6-ABUT M16x2.0x40
5/8”V SA5T M5x0.8x22.0 HK5T T25
TM6SC -D88-32-5V8-ABUT M16x2.0x40

Technical Data
Thread Milling

385
Troubleshooting

Problem Possible Cause Solution

Increased Cutting speed too high ----------------➤ Reduce cutting speed/use coated insert
insert flank Chip is too thin -------------------------➤ Increase feed rate
wear Insufficient coolant ----------------------➤ Increase coolant flow rate

Chip is too thick ---------------------- ➤ Reduce feed rate


Chipping of Use the tangential arc method
cutting edge Increase RPM
Vibration --------------------------------➤ Check stability

Material
build up on Incorrect cutting speed --------------➤ Change cutting speed
the cutting Unsuitable carbide grade ------------➤ Use a coated carbide grade
edge

Feed rate is too high ------------------➤ Reduce the feed


Chatter / Profile is too deep ---------------------➤ Execute two passes, each with increased cutting depth
Vibration Execute two passes, each cutting only half the thread length
Thread length is too long ------------➤ Execute two passes, each cutting only half the thread length

GO NOGO
Insufficient
Tool deflection ------------------------ ➤ Reduce feed rate
thread
Execute a ”zero” cut
accuracy
Technical Data
Thread Milling

386
The Thread Milling Handbook

The Thread Milling Handbook:


Your everyday guide to the theory and implementation of the
thread milling system.
Download it for free at www.vargus.com

Technical Data
Thread Milling

387
io ns
ning Solut
ov in g and Tur
For Gro visit

m
w w.va rgus.co
w

PowerBore Inserts ....................................................... 391


Micro (Boring & Grooving) Inserts ......................... 393
Toolholders (PowerBore & Micro)........................... 403
Technical Data .............................................................. 411
Vardex Ordering Code System
■ PowerBore Inserts
T D 0 W 41 14 VTX
1 2 3 4 5 6 7
1 - Insert Shape 2 - Clearance Angle 3 - Tolerance Class 4 - Insert Type
C - Diamond 80 deg. C - 7 deg. 0 - Special Tolerance Class W - Hole + Countersink
T - Triangle D - 15 deg.
W - Trigon 80 deg.

5 - Insert Dimension 6 - Corner Radius 7 - Carbide Grade

40 - IC 0.156” - Thickness-1.02mm 11 - R 0.05 VTX


41 - IC 0.160” - Thickness-1.19mm 12- R 0.18
42 - IC 0.156” - Thickness-1.57mm 13- R 0.20
50 - IC 0.187” - Thickness-2.44mm 14- R 0.38

■ Micro Boring Inserts - Double Ended

6.0 S I R 0.2 M - Bore - 1 VMX


1 2 3 4 5 6 7 8 9
1 - Insert Dia. 2 - Insert Style 3 - Type of Insert 4 - RH or LH 5 - Corner Radius
3.0 - 3.0mm S - Micro Insert I - Internal R - Right Hand Insert 0.2
4.0 - 4.0mm L - Left Hand Insert
6.0 - 6.0mm
8.0 - 8.0mm
10.0 - 10.0mm

6 - Tool Length 7 - Tool Application 8 - Front Relief 9 - Carbide Grade


U - Ultra Short Bore - Boring 1 - With Relief VMX
S - Short Copy - Boring Copy 0 - Without Relief
M - Medium Chamfer - Boring Chamfer
L - Long Back - Back Edge
3527, 3537, 3547 - Long Nose
BD - Bore Drill

■ Micro Grooving Inserts - Double Ended

4.0 S I R 0.7 A - D471/D472 - 1.4 VMX


1 2 3 4 5 6 7 8 9
Boring & Grooving

1 - Insert Dia. 2 - Insert Style 3 - Type of Insert 4 - RH / LH Insert 5 -Groove Std. Width
Inserts

3.0 - 3.0 mm S - Micro Insert I - Internal R - Right Hand Insert 0.9 - 2.15 (mm)
4.0 - 4.0 mm L - Left Hand Insert
6.0 - 6.0 mm
8.0 - 8.0 mm
10.0 - 10.0 mm

6 - Insert Length 7 - Groove Standard 8 - Groove Depth 9 - Carbide Grade


A - Axially DIN 471 0.5 - 1.5 (mm) VMX
S - Short DIN 472
M - Medium DIN 7993
L - Long DIN 76SH, DIN 76ST
DIN 3770S, DIN 3770D
DIN 471/472 - Face Grooving

390
Boring
Internal
T

IC

15°
R

CD0W

CD0W Inserts Spare Parts


Insert Size Ordering Code Dimensions mm
Insert Screw
IC R T
CD0W4011... 0.05 1.02
.156” CD0W4012... 0.18 1.02 VS01
CD0W4014... 0.38 1.02

Internal
T
IC

15°
R

TD0W

TD0W Inserts Spare Parts


Insert Size Ordering Code Dimensions mm
Insert Screw
IC R T
TD0W4111... 0.05 1.19
.160” TD0W4112... 0.18 1.19 VS01, VS40
TD0W4114... 0.38 1.19
Boring & Grooving
Inserts

391
Boring
Internal
T
IC


R

WC0W 4213, 4214

WC0W Inserts Spare Parts


Insert Size Ordering Code Dimensions mm
Insert Screw
IC R T
WC0W4213... 0.20 1.57
.156” VS40
WC0W4214... 0.38 1.57

Internal
T
IC


R

WC0W 5013, 5014

WC0W Inserts Spare Parts


Insert Size Ordering Code Dimensions mm
Insert Screw
IC R T
WC0W5013... 0.20 2.44
.187” VS41
WC0W5014... 0.38 2.44
Boring & Grooving
Inserts

392
Micro Boring - Boring
Internal

F
R S d
L1
L

RH-Double Ended

Micro - Double Ended


Insert Dia. Ordering Code Dimensions mm Min. Bore Dia. Toolholder
d mm RH R L1 L S F mm
3.0SIR0.1U-Bore-1... 0.1 6 36 0.56 1.36
3.0SIR0.1S-Bore-1... 0.1 9 36 0.56 1.36
3.0 3.2 SMC..-3.0
3.0SIR0.2S-Bore-1... 0.2 9 36 0.66 1.42
3.0SIR0.2M-Bore-1... 0.2 16 50 0.66 1.42
4.0SIR0.2S-Bore-1... 0.2 9 36 0.66 1.92
4.0 4.0SIR0.2M-Bore-1... 0.2 16 50 0.66 1.92 4.2 SMC..-4.0
4.0SIR0.2L-Bore-1... 0.2 21 60 0.66 1.92
6.0SIR0.2S-Bore-1... 0.2 9 36 0.77 2.92
6.0 6.0SIR0.2M-Bore-1... 0.2 16 50 0.77 2.92 6.2 SMC..-6.0
6.0SIR0.2L-Bore-1... 0.2 21 60 0.77 2.92
8.0SIR0.2S-Bore-1... 0.2 12 54 0.82 3.92
8.0 8.0SIR0.2M-Bore-1... 0.2 20 70 0.82 3.92 8.2 SMC..-8.0
8.0SIR0.2L -Bore-1... 0.2 28 86 0.82 3.92
10.0SIR0.2S-Bore-1... 0.2 15 60 1.00 4.92
10.0 10.0SIR0.2M-Bore-1... 0.2 25 80 1.00 4.92 10.2 SMC..-10.0
10.0SIR0.2L-Bore-1... 0.2 35 100 1.00 4.92

Boring & Grooving


Inserts

393
Micro Boring - Copy
Internal

F
25° R S d
L1
L

RH-Double Ended

Micro - Double Ended


Insert Dia. Ordering Code Dimensions mm Min. Bore Dia. Toolholder
d mm RH R L1 L S F mm
4.0SIR0.2S-Copy-1... 0.2 9 36 1.0 1.92
4.0 4.0SIR0.2M-Copy-1... 0.2 16 50 1.0 1.92 4.2 SMC..-4.0
4.0SIR0.2L-Copy-1... 0.2 21 60 1.0 1.92
6.0SIR0.2S-Copy-1... 0.2 9 36 1.3 2.92
6.0 6.0SIR0.2M-Copy-1... 0.2 16 50 1.3 2.92 7.0 SMC..-6.0
6.0SIR0.2L-Copy-1... 0.2 21 60 1.3 2.92

Micro Boring - Chamfer


Internal

F
90° d
L1
L
RH-Double Ended
S1
R S

Micro - Double Ended


Insert Dia. Ordering Code Dimensions mm Min. Bore Dia. Toolholder
Boring & Grooving

d mm RH R L1 L F S1 S mm
Inserts

4.0SIR0.2S-Chamfer-0... 0.2 9 36 1.92 1.0 0.40


4.0 4.0SIR0.2M-Chamfer-0... 0.2 16 50 1.92 1.0 0.40 4.2 SMC...-4.0
4.0SIR0.2L-Chamfer-0... 0.2 21 60 1.92 1.0 0.40
6.0SIR0.2S-Chamfer-0... 0.2 9 36 2.92 1.2 0.70
6.0 6.0SIR0.2M-Chamfer-0... 0.2 16 50 2.92 1.2 0.70 6.2 SMC...-6.0
6.0SIR0.2L-Chamfer-0... 0.2 21 60 2.92 1.2 0.70

394
Micro Boring - Long Nose
Internal

35°

F
S d
R
L1
L

RH-Double Ended

Micro - Double Ended


Insert Dia. Ordering Code Dimensions mm Min. Bore Dia. Toolholder
d mm RH R L1 L S F mm
6.0SIR0.2S-3527-1... 0.2 9 36 2.7 2.92
6.0 6.0SIR0.2M-3527-1... 0.2 16 50 2.7 2.92 6.9 SMC...-6.0
6.0SIR0.2L-3527-1... 0.2 21 60 2.7 2.92
8.0SIR0.2S-3537-1... 0.2 12 54 3.7 3.92
8.0 8.0SIR0.2M-3537-1... 0.2 20 70 3.7 3.92 8.9 SMC...-8.0
8.0SIR0.2L-3537-1... 0.2 28 86 3.7 3.92
10.0SIR0.2S-3547-1... 0.2 15 60 4.7 4.92
10.0 10.0SIR0.2M-3547-1... 0.2 25 80 4.7 4.92 10.8 SMC...-10.0
10.0SIR0.2L-3547-1... 0.2 35 100 4.7 4.92

Boring & Grooving


Inserts

395
Micro Boring - Back Boring
Internal

A 7º F S S1
W R d L1

W1
min. width RH-Double Ended

Micro - Double Ended


Insert Dia. Ordering Code Dimensions mm Min. Bore Dia. Toolholder
d mm RH R L1 L A W W1 S S1 F mm
3.0SIR0.2S-Back-1... 0.05 9 36
3.0 3.42 1.5 1.81 0.8 0.6 1.42 3.2 SMC...-3.0
3.0SIR0.2M-Back-1... 0.05 16 50
4.0SIR0.2S-Back-1... 0.05 9 36
4.0 4.0SIR0.2M-Back-1... 0.05 16 50 4.44 2.0 2.34 1.3 1.0 1.92 4.2 SMC...-4.0
4.0SIR0.2L-Back-1... 0.05 21 60
6.0SIR0.2S-Back-1... 0.05 9 36
6.0 6.0SIR0.2M-Back-1... 0.05 16 50 6.44 2.0 2.46 1.9 1.6 2.92 6.2 SMC...-6.0
6.0SIR0.2L-Back-1... 0.05 21 60

Micro Boring - Boredrill


Internal

L
D Hole
D

A
R0.2 L1 d

RH-Double Ended

Micro - Double Ended


Boring & Grooving

Insert Dia. Ordering Code Dimensions mm Min. Bore Dia. Toolholder


Inserts

d mm RH L1 L A mm
4.0 4.0SIR0.2M-BD-1... 16 50 3.53 3.74 SMC...-4.0
6.0SIR0.2M-BD-1... 16 50
6.0 5.20 5.80 SMC...-6.0
6.0SIR0.2L-BD-1... 21 60
8.0SIR0.2S-BD-1... 12 54
8.0 8.0SIR0.2M-BD-1... 20 70 6.90 7.80 SMC...-8.0
8.0SIR0.2L-BD-1... 28 86

396
DIN 472 Retaining Ring Grooves for Bores

Internal

F B
W t
d
L1

m
RH-Double Ended

Micro - Double Ended


Insert Dia. Ordering Code Groove Std. Dimensions mm Min. Bore Dia. Toolholder
d mm RH m (H13) W L1 L B t F mm
3.0SIR0.90S-D472-0.5... 0.90 0.99 9.0 36.0
3.0SIR0.90M-D472-0.5... 0.90 0.99 16.0 50.0
3.0 0.8 0.5 1.40 3.2 SMC..-3.0
3.0SIR1.10S-D472-0.5... 1.10 1.19 9.0 36.0
3.0SIR1.10M-D472-0.5... 1.10 1.19 16.0 50.0
4.0SIR0.90S-D472-1.1... 0.90 0.99 9.0 36.0
4.0SIR0.90M-D472-1.1... 0.90 0.99 16.0 50.0
4.0SIR0.90L-D472-1.1... 0.90 0.99 21.0 60.0
4.0SIR1.10S-D472-1.1... 1.10 1.19 9.0 36.0
4.0SIR1.10M-D472-1.1... 1.10 1.19 16.0 50.0
4.0SIR1.10L-D472-1.1... 1.10 1.19 21.0 60.0
4.0 1.4 1.1 1.90 4.1 SMC..-4.0
4.0SIR1.30S-D472-1.1... 1.30 1.39 9.0 36.0
4.0SIR1.30M-D472-1.1... 1.30 1.39 16.0 50.0
4.0SIR1.30L-D472-1.1... 1.30 1.39 21.0 60.0
4.0SIR1.60S-D472-1.1... 1.60 1.69 9.0 36.0
4.0SIR1.60M-D472-1.1... 1.60 1.69 16.0 50.0
4.0SIR1.60L-D472-1.1... 1.60 1.69 21.0 60.0
6.0SIR0.90S-D472-1.5... 0.90 0.99 9.0 36.0
6.0SIR0.90M-D472-1.5... 0.90 0.99 16.0 50.0
6.0SIR0.90L-D472-1.5... 0.90 0.99 21.0 60.0
6.0SIR1.10S-D472-1.5... 1.10 1.19 9.0 36.0
6.0SIR1.10M-D472-1.5... 1.10 1.19 16.0 50.0
6.0SIR1.10L-D472-1.5... 1.10 1.19 21.0 60.0
6.0SIR1.30S-D472-1.5... 1.30 1.39 9.0 36.0
6.0SIR1.30M-D472-1.5... 1.30 1.39 16.0 50.0
6.0SIR1.30L-D472-1.5... 1.30 1.39 21.0 60.0
6.0 1.8 1.5 2.90 6.1 SMC..-6.0
6.0SIR1.60S-D472-1.5... 1.60 1.69 9.0 36.0
Boring & Grooving

6.0SIR1.60M-D472-1.5... 1.60 1.69 16.0 50.0


Inserts

6.0SIR1.60L-D472-1.5... 1.60 1.69 21.0 60.0


6.0SIR1.85S-D472-1.5... 1.85 1.94 9.0 36.0
6.0SIR1.85M-D472-1.5... 1.85 1.94 16.0 50.0
6.0SIR1.85L-D472-1.5... 1.85 1.94 21.0 60.0
6.0SIR2.15S-D472-1.5... 2.15 2.24 9.0 36.0
6.0SIR2.15M-D472-1.5... 2.15 2.24 16.0 50.0
6.0SIR2.15L-D472-1.5... 2.15 2.24 21.0 60.0

397
DIN 472 Retaining Ring Grooves
for Bores (con't)
Internal

F B
W t
d
L1

m
RH-Double Ended

Micro - Double Ended


Insert Dia. Ordering Code Groove Std. Dimensions mm Min. Bore Dia. Toolholder
d mm RH m (H13) W L1 L B t F mm
8.0SIR1.10M-D472-2.0... 1.10 1.19 20 70 2.5 2.0
8.0SIR1.30M-D472-2.0... 1.30 1.39 20 70 2.5 2.0
8.0SIR1.60M-D472-2.5... 1.60 1.69 20 70 3.0 2.5
8.0 8.0SIR1.85M-D472-2.5... 1.85 1.94 20 70 3.0 2.5 3.9 8.4 SMC..-8.0
8.0SIR2.15M-D472-3.0... 2.15 2.24 20 70 3.5 3.0
8.0SIR2.65M-D472-3.5... 2.65 2.74 20 70 4.0 3.5
8.0SIR3.15M-D472-3.5... 3.15 3.28 20 70 4.0 3.5
10.0SIR1.30M-D472-3.5... 1.30 1.39 25 80
10.0SIR1.60M-D472-3.5... 1.60 1.69 25 80
10.0SIR1.85M-D472-3.5... 1.85 1.94 25 80
10.0SIR2.15M-D472-3.5... 2.15 2.24 25 80
10.0 4.0 3.5 4.9 10.4 SMC..-10.0
10.0SIR2.65M-D472-3.5... 2.65 2.74 25 80
10.0SIR3.15M-D472-3.5... 3.15 3.28 25 80
10.0SIR4.15M-D472-3.5... 4.15 4.28 25 80
10.0SIR5.15M-D472-3.5... 5.15 5.28 25 80
Boring & Grooving
Inserts

398
DIN 7993 Snap Ring Grooves
Internal

F B t
R W d L1

RH-Double Ended
R

Micro (Partial Profile) - Double Ended


Insert Dia. Ordering Code Groove Std. Dimensions mm Min. Bore Dia. Toolholder
d mm RH R W L1 L B t F mm
3.0SIR0.4S-D7993-0.6... 0.40 0.80 9.0 36.0
3.0 0.8 0.6 1.40 3.2 SMC..-3.0
3.0SIR0.4M-D7993-0.6... 0.40 0.80 16.0 50.0
4.0SIR0.4S-D7993-0.6... 0.40 0.80 9.0 36.0
4.0SIR0.4M-D7993-0.6... 0.40 0.80 16.0 50.0 0.9 0.6
4.0SIR0.4L-D7993-0.6... 0.40 0.80 21.0 60.0
4.0SIR0.6S-D7993-0.8... 0.60 1.20 9.0 36.0
4.0 4.0SIR0.6M-D7993-0.8... 0.60 1.20 16.0 50.0 1.1 0.8 1.90 4.1 SMC..-4.0
4.0SIR0.6L-D7993-0.8... 0.60 1.20 21.0 60.0
4.0SIR0.9S-D7993-1.1... 0.90 1.80 9.0 36.0
4.0SIR0.9M-D7993-1.1... 0.90 1.80 16.0 50.0 1.4 1.1
4.0SIR0.9L-D7993-1.1... 0.90 1.80 21.0 60.0
6.0SIR0.9S-D7993-1.1... 0.90 1.80 9.0 36.0
6.0SIR0.9M-D7993-1.1... 0.90 1.80 16.0 50.0 1.4 1.1
6.0SIR0.9L-D7993-1.1... 0.90 1.80 21.0 60.0
6.0SIR1.0S-D7993-1.2... 1.00 2.00 9.0 36.0
6.0 6.0SIR1.0M-D7993-1.2... 1.00 2.00 16.0 50.0 1.5 1.2 2.90 6.1 SMC..-6.0
6.0SIR1.0L-D7993-1.2... 1.00 2.00 21.0 60.0
6.0SIR1.1S-D7993-1.3... 1.10 2.20 9.0 36.0
6.0SIR1.1M-D7993-1.3... 1.10 2.20 16.0 50.0 1.6 1.3
6.0SIR1.1L-D7993-1.3... 1.10 2.20 21.0 60.0
8.0SIR0.9M-D7993-2.0... 0.90 1.80 20.0 70.0
8.0 8.0SIR1.1M-D7993-2.0... 1.10 2.20 20.0 70.0 2.5 2.0 3.90 8.4 SMC..-8.0
8.0SIR1.4M-D7993-2.0... 1.40 2.80 20.0 70.0
10.0SIR1.4M-D7993-2.9... 1.40 2.80 25.0 80.0
10.0 3.4 2.9 4.90 10.4 SMC..-10.0
10.0SIR1.8M-D7993-2.9... 1.80 3.60 25.0 80.0
Boring & Grooving
Inserts

399
DIN 3770 - Grooves
Internal

F B
W t
d
L1

m RH-Double Ended

Micro - Double Ended


Insert Dia. Ordering Code Groove Std. Dimensions mm Min. Bore Dia. Toolholder
d mm RH m (H13) W L1 L B t F mm
6.0SIR1.6S-D3770S-1.5... 1.6 1.98 9.0 36.0
6.0SIR1.6M-D3770S-1.5... 1.6 1.98 16.0 50.0 1.8 1.5 2.9
6.0SIR1.6L-D3770S-1.5... 1.6 1.98 21.0 60.0
6.0 6.1 SMC..-6.0
6.0SIR2.0S-D3770D-1.8... 2.0 2.38 9.0 36.0
6.0SIR2.0M-D3770D-1.8... 2.0 2.38 16.0 50.0 2.0 1.8 2.9
6.0SIR2.0L-D3770D-1.8... 2.0 2.38 21.0 60.0
Boring & Grooving
Inserts

400
DIN 471 DIN 472 - Face Grooving
Internal

m F
Outer grv.-Ø
grv.-Ø

d
Inner

t
L

RH-Double Ended

Micro (Partial Profile) - Double Ended


Insert Dia. Ordering Code Groove Std. Dimensions mm Inner Outer
d mm RH m (H13) W t L F Sleeve Groove Ø Groove Ø
4.0SIR0.7A-D471/472-1.4... 0.70 0.77 1.4 3.50 5.00
4.0SIR0.8A-D471/472-1.5... 0.80 0.87 1.5 3.40 5.20
4.0SIR0.9A-D471/472-1.6... 0.90 0.97 1.6 3.30 5.30
4.0 50 1.40 SMC..-4.0
4.0SIR1.1A-D471/472-1.8... 1.10 1.19 1.8 3.10 5.50
4.0SIR1.3A-D471/472-2.0... 1.30 1.39 2.0 2.90 5.70
4.0SIR1.6A-D471/472-2.3... 1.60 1.69 2.3 2.60 6.00
6.0SIR0.7A-D471/472-1.4... 0.70 0.77 1.4 5.50 7.00
6.0SIR0.8A-D471/472-1.5... 0.80 0.87 1.5 5.40 7.20
6.0SIR0.9A-D471/472-1.6... 0.90 0.97 1.6 5.30 7.30
6.0SIR1.1A-D471/472-1.8... 1.10 1.19 1.8 5.10 7.50
6.0 50 1.90 SMC..-6.0
6.0SIR1.3A-D471/472-2.0... 1.30 1.39 2.0 4.90 7.70
6.0SIR1.6A-D471/472-2.3... 1.60 1.69 2.3 4.60 8.00
6.0SIR1.85A-D471/472-2.5... 1.85 1.94 2.5 4.40 8.20
6.0SIR2.15A-D471/472-2.8... 2.15 2.24 2.8 4.10 8.50
8.0SIR1.1A-D471/472-1.8... 1.10 1.19 1.8 8.06 10.44
8.0SIR1.3A-D471/472-2.0... 1.30 1.39 2.0 7.66 10.44
8.0SIR1.6A-D471/472-2.3... 1.60 1.69 2.3 7.06 10.44
8.0 70 3.95 SMC..-8.0
8.0SIR1.85A-D471/472-2.5... 1.85 1.94 2.5 6.56 10.44
8.0SIR2.15A-D471/472-2.8... 2.15 2.24 2.8 5.96 10.44
8.0SIR2.65A-D471/472-3.3... 2.65 2.74 3.3 4.96 10.44
10.0SIR1.3A-D471/472-2.0... 1.30 1.39 2.0 9.66 12.44
10.0SIR1.6A-D471/472-2.3... 1.60 1.69 2.3 9.06 12.44
10.0SIR1.85A-D471/472-2.5... 1.85 1.94 2.5 8.56 12.44
10.0 10.0SIR2.15A-D471/472-2.8... 2.15 2.24 2.8 80 4.95 SMC..-10.0 7.96 12.44
10.0SIR2.65A-D471/472-3.3... 2.65 2.74 3.3 6.96 12.44
10.0SIR3.15A-D471/472-3.8... 3.15 3.24 3.8 5.96 12.44
Boring & Grooving

10.0SIR4.15A-D471/472-4.8... 4.15 4.24 4.8 3.96 12.44


Inserts

401
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oving a isit
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MiniPro Toolholders
PowerBore Toolholders | Micro Toolholders
Vardex Ordering Code System
■ PowerBore Toolholders
C 05 - D T J - - 5
1 2 3 4 5 6
1 - Shank Style 2 - Shank Dia. 3 - Bar Dia. [D1] 4 - Insert Shape 5 - Holder Length [L2]
C - Carbide 04 - 4.0 mm A - 4.2 A - 57
C - Diamond 80 Deg.
S - Steel 05 - 5.0 mm B - 4.6 C - 64
06 - 6.0 mm C - 4.8 D - 70
08 - 8.0 mm D - 5.0 E - 76
T - Triangle
10 - 10.0 mm E - 5.2 G - 89
12 - 12.0 mm F - 6.0 J - 102
G - 6.4 P - 152
H - 7.9 W- Trigon 80 Deg.
J - 8.0 6 - Front Relief Angle
0, 5, 7

■ Micro Toolholders (Sleeves)


S M C 16 - 3
1 2 3 4 5
1 - Holder Shape 2 - Holder Type 3 - Cooling 4 - Holder Dia. 5 - Bore Size
S - Sleeve (Double C - Coolant Channel 10, 12, 16, 20 Micro Size
M - Micro (Double Ended)
Ended) 3, 4, 6, 8, 10
Boring & Grooving
Toolholders

404
PowerBore Boring Bars for CD0W Inserts
D1 A* Alloy Steel or Carbide Shank

L1
M L2
Alloy Steel Oversize Shank
D1 A*

M L1
L2

Alloy Steel Shanks - Standard Size Spare Parts


Dimensions mm
Shank Ordering Code
A D D1 M L2 L1
Angle Shank Dia. Bar Dia. Min. Bore Overall Length Bar Length Insert Type Screw Torx Key
S05-ACC--7 7° 5.0 4.2 4.6 64
12
S05-BCC--5 5° 5.0 4.6 5.3 64
5.0
S05-DCC--5 5° 5.0 5.0 6.1 64
CD0W VS01 VT51
S05-DCC--0 0° 5.0 5.0 6.4 64
D1=D
S06-FCE--5 5° 6.0 6.0 7.0 76
6.0
S06-FCE--0 0° 6.0 6.0 7.3 76

Solid Carbide Shank - Standard Size Spare Parts


Dimensions mm
Shank Ordering Code
A D D1 M L2 L1
Angle Shank Dia. Bar Dia. Min. Bore Overall Length Bar Length Insert Type Screw Torx Key
4.0 C04-ACP--7 7° 4.0 4.2 4.6 152
12
C05-CCJ--5 5° 5.0 4.8 5.5 102
5.0 C05-DCJ--5 5° 5.0 5.0 6.1 102
CD0W VS01 VT51
C05-DCJ--0 0° 5.0 5.0 6.5 102
D1=D
C06-FCJ--5 5° 6.0 6.0 7.0 102
6.0
C06-FCJ--0 0° 6.0 6.0 7.3 102

Alloy Steel Shanks - Oversize Spare Parts


Dimensions mm
Shank Ordering Code
A D D1 M L2 L1
Angle Shank Dia. Bar Dia. Min. Bore Overall Length Bar Length Insert Type Screw Torx Key
S08-BCA--5 5° 8.0 4.6 5.5 57
Boring & Grooving

S08-ECA--5 5° 8.0 5.2 5.8 57 25


Toolholders

8.0 S08-ECA--0 0° 8.0 5.2 6.2 57 CD0W VS01 VT51


S08-GCC--5 5° 8.0 6.4 7.4 64
32
S08-GCC--0 0° 8.0 6.4 7.6 64

* 5° angle for facing and thru-hole boring.


* 0° angle for thru-hole boring and boring to a shoulder.

405
PowerBore Boring Bars for TD0W Inserts
A* Alloy Steel or Carbide Shank
D1

M L2
Alloy Steel Oversize Shank

D1 A*

M L1
L2

Alloy Steel Shanks - Standard Size Spare Parts


Dimensions mm
Shank Ordering Code
A D=D1 M L2
Angle Bar Dia. Min. Bore Overall Length Insert Type Screw Torx Key
S05-DTG--5 5° 5.0 7.1 89
5.0 VS01
S05-DTG--0 0° 5.0 7.1 89
S06-FTJ--5 5° 6.0 7.3 102
6.0 TD0W VT51
S06-FTJ--0 0° 6.0 7.3 102
VS40
S08-JTJ--5 5° 8.0 9.2 102
8.0
S08-JTJ--0 0° 8.0 9.2 102

Solid Carbide Shank - Standard Size Spare Parts


Dimensions mm
Shank Ordering Code
A D=D1 M L2
Angle Bar Dia. Min. Bore Overall Length Insert Type Screw Torx Key
C05-DTJ--5 5° 5.0 7.1 102
5.0 VS01
C05-DTJ--0 0° 5.0 7.1 102
C06-FTJ--5 5° 6.0 7.3 102
6.0 TD0W VT51
C06-FTJ--0 0° 6.0 7.3 102
VS40
C08-JTJ--5 5° 8.0 9.2 102
8.0
C08-JTJ--0 0° 8.0 9.2 102

Alloy Steel Shanks - Oversize Spare Parts


Dimensions mm
Shank Ordering Code
A D D1 M L2 L1
Angle Shank Dia. Bar Dia. Min. Bore Overall Length Bar Length Insert Type Screw Torx Key
S12-ETC--5 5° 12.0 5.2 6.9 64
25 VS01
S12-ETC--0 0° 12.0 5.2 6.9 64
Boring & Grooving

S12-GTD--5 5° 12.0 6.4 7.6 70


12.0 32 TD0W VT51
Toolholders

S12-GTD--0 0° 12.0 6.4 7.6 70


VS40
S12-HTE--5 5° 12.0 7.9 9.1 76
38
S12-HTE--0 0° 12.0 7.9 9.1 76

* 5° angle for facing and thru-hole boring.


* 0° angle for thru-hole boring and boring to a shoulder.

406
PowerBore Boring Bars
for WC0W Inserts (4213, 4214)
A* Alloy Steel or Carbide Shank
D1

M L
Alloy Steel Oversize Shank
A*
D1
D

M L1
L2

Alloy Steel Shanks - Standard Size Spare Parts


Dimensions mm
Shank Ordering Code
A D=D1 M L
Angle Bar Dia. Min. Bore Bar Length Insert Type Screw Torx Key
S05-DWC--5 5° 5.0 6.1
5.0 64
S05-DWC--0 0° 5.0 6.4 WC0W4213
WC0W4214 VS40 VT51
S06-FWJ--5 5° 6.0 7.0
6.0 102
S06-FWJ--0 0° 6.0 7.3

Solid Carbide Shank - Standard Size Spare Parts


Dimensions mm
Shank Ordering Code
A D=D1 M L
Angle Bar Dia. Min. Bore Bar Length Insert Type Screw Torx Key
C05-DWJ--5 5° 5.0 6.1
5.0
C05-DWJ--0 0° 5.0 6.4 WC0W4213
102 WC0W4214 VS40 VT51
C06-FWJ--5 5° 6.0 7.0
6.0
C06-FWJ--0 0° 6.0 7.3

Alloy Steel Shanks - Oversize Spare Parts


Dimensions mm
Shank Ordering Code
A D D1 M L2 L1
Angle Shank Dia. Bar Dia. Min. Bore Overall Length Bar Length Insert Type Screw Torx Key
S10-EWA--5 5° 10.0 5.2 5.8 57
13
S10-EWA--0 0° 10.0 5.2 6.2 57
Boring & Grooving

10.0 WC0W4213 VS40 VT51


S10-GWC--5 5° 10.0 6.4 7.4 64 WC0W4214
Toolholders

19
S10-GWC--0 0° 10.0 6.4 7.6 64

* 5° angle for facing and thru-hole boring.


* 0° angle for thru-hole boring and boring to a shoulder.

407
PowerBore Boring Bars
for WC0W Inserts (5013, 5014)
A* Alloy Steel or Carbide Shank
D1

M L
Alloy Steel Oversize Shank
A*
D1

M L1
L2

Alloy Steel Shanks - Standard Size Spare Parts


Dimensions mm
Shank Ordering Code
A D=D1 M L
Angle Bar Dia. Min. Bore Bar Length Insert Type Screw Torx Key
S08-JWJ--5 5° 8.0 9.2 WC0W5013
8.0 102 WC0W5014 VS41 VT51
S08-JWJ--0 0° 8.0 9.2

Solid Carbide Shank - Standard Size Spare Parts


Dimensions mm
Shank Ordering Code
A D=D1 M L
Angle Bar Dia. Min. Bore Bar Length Insert Type Screw Torx Key
C08-JWJ--5 5° 8.0 9.2 WC0W5013
8.0 102 WC0W5014 VS41 VT51
C08-JWJ--0 0° 8.0 9.2

Alloy Steel Shanks - Oversize Spare Parts


Dimensions mm
Shank Ordering Code
A D D1 M L2 L1
Angle Shank Dia Bar Dia. Min. Bore Overall Length Bar Length Insert Type Screw Torx Key
S10-HWE--5 5° 10.0 7.9 9.2 76 WC0W5013
10.0 38 WC0W5014 VS41 VT51
S10-HWE--0 0° 10.0 7.9 9.2 76
Boring & Grooving
Toolholders

* 5° angle for facing and thru-hole boring.


* 0° angle for thru-hole boring and boring to a shoulder.

408
Internal Toolholders
Double Ended
L
d Coolant Inlet

L1
D
L0

Location Screw

Spare Parts

Micro - Double Ended


Micro Shank Ordering Dimensions mm Location Screw* Clamping Screw x 3
Insert Dia. Dia. Code
d mm D L L1 L0 Screw M Key Screw Key
10 SMC10-3.0 9 - Short 89 AGISM8X28 28
80 16 - Medium 96
12 SMC12-3.0 AGISM8X21 21
3
16 SMC16-3.0 9 - Short 104 AGISM8X49 49
95 16 - Medium 111
20 SMC20-3.0 AGISM8X42 42

10 SMC10-4.0 AGISM8X28 28
9 - Short 89
80 16 - Medium 96 AGISM8X21 21
12 SMC12-4.0 21 - Long 101
AGISM8X16 16
4
16 SMC16-4.0 AGISM8X49 49
9 - Short 104 M4X0.7X4.0 K2.0
95 16 - Medium 111 AGISM8X42 42
20 SMC20-4.0 21 - Long 116
AGISM8X37 37
AGISM8X28 28
9 - Short 89 K4.0
12 SMC12-6.0 80 16 - Medium 96 AGISM8X21 21
21 - Long 101
AGISM8X16 16
6
16 SMC16-6.0 AGISM8X49 49
9 - Short 104
95 16 - Medium 111 AGISM8X42 42
20 SMC20-6.0 21 - Long 116
AGISM8X37 37

16 SMC16-8.0 AGISM8X33 33
12 - Short 107
8 95 20 - Medium 115 AGISM8X25 25
20 SMC20-8.0 28 - Long 123
AGISM8X17 17
M6X1.0X5.0 K3.0
16 SMC16-10.0 AGISM8X30 30
15 - Short 110
10 95 25 - Medium 120 AGISM8X20 20
20 SMC20-10.0 35 - Long 130
AGISM8X10 10
* Every toolholder package contains the full range of location screws needed.
Boring & Grooving
Toolholders

409
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oving a isit
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MiniPro Technical Data


Recommended Grades, Cutting Speeds Vc [m/min],
Feed f [mm/rev] and Max Depth [mm]
Vc [m/min] Max Depth [mm]
Feed [mm/rev]
Vargus No.
Coated PowerBore

VTX VMX Power Micro Micro TD0W WD0W Micro


Material Hardness (PowerBore) Micro Bore Boring Grooving CD0W Boring
Group Material Brinell HB
1 Low Carbon (C=0.1-0.25%) 125 115-190 50-120 0.25 0.05 0.03 0.45 0.6 0.4
2 Unalloyed Steel Medium Carbon (C=0.25-0.55%) 150 100-175 40-100 0.2 0.04 0.02 0.45 0.6 0.4
3 High Carbon (C=0.55-0.85%) 170 90-165 30-80 0.15 0.03 0.01 0.45 0.6 0.4
4 Non Hardened 180 85-145 50-70 0.2 0.04 0.02 0.35 0.5 0.3

P 5 Low Alloy Steel Hardened 275 75-140 40-60 0.15 0.04 0.01 0.35 0.5 0.3
(alloying elements≤5%)
Steel 6 Hardened 350 70-135 30-50 0.1 0.03 0.01 0.35 0.5 0.3
7 High Alloy Steel Annealed 200 70-110 30-50 0.1 0.04 0.02 0.18 0.4 0.15
8 (alloying elements>5%) Hardened 325 50-100 25-40 0.05 0.03 0.01 0.18 0.4 0.15
9 Low Alloy (alloying elements<5%) 200 75-140 30-50 0.25 0.04 0.02 0.18 0.4 0.15
Cast Steel
10 High Alloy (alloying elements>5%) 225 60-120 25-40 0.1 0.04 0.02 0.18 0.4 0.15
11 Stainless Steel Non Hardened 200 70-130 60-100 0.2 0.04 0.01 0.22 0.5 0.2
12 Ferritic Hardened 330 60-115 40-60 0.08 0.03 0.01 0.18 0.4 0.15
13 Stainless Steel Austenitic 180 90-140 50-90 0.2 0.04 0.01 0.22 0.5 0.2

M 14 Austenitic
Stainless 15 Stainless Steel
Super Austenitic
Non Hardened
200
200
40-110
90-120
40-60
40-60
0.08
0.2
0.04
0.04
0.01
0.02
0.18
0.22
0.4
0.5
0.15
0.2
Steel
16 Cast Ferritic Hardened 330 65-110 30-50 0.08 0.03 0.01 0.18 0.4 0.15
17 Stainless Steel Austenitic 200 85-110 40-60 0.2 0.04 0.02 0.22 0.5 0.2
18 Cast Austenitic Hardened 330 60-100 30-50 0.08 0.03 0.01 0.18 0.4 0.15
28 Malleable Ferritic (short chips) 130 70-160 50-70 0.15 0.02 0.02 0.3 0.4 0.25
29 Cast Iron Pearlitic (long chips) 230 60-145 50-70 0.10 0.01 0.01 0.3 0.4 0.25

K
Cast Iron 31
30
Grey Cast Iron
Low Tensile Strength
High Tensile Strength
180
260
70-130
60-115
50-70
40-60
0.15
0.1
0.02
0.01
0.02
0.02
0.45
0.45
0.6
0.6
0.4
0.4
32 Ferritic 160 125-160 50-70 0.15 0.02 0.02 0.45 0.6 0.4
Nodular Sg Iron
33 Pearlitic 260 90-120 60-80 0.1 0.01 0.01 0.45 0.6 0.4
34 Aluminium Alloys Non Aging 60 100-365 100-300 0.3 0.03 0.03 0.63 1.0 0.5
35 Wrought Aged 100 80-220 100-150 0.2 0.03 0.03 0.63 1.0 0.5

N
Non-
36
37
Aluminium Alloys
Cast
Cast & Aged
75
90
200-400
200-280
100-150
60-100
0.3
0.2
0.03
0.03
0.03
0.03
0.63
0.63
1.0
1.0
0.5
0.5
Ferrous 38 Aluminium Alloys Cast Si 13-22% 130 60-180 100-150 0.3 0.02 0.02 0.63 1.0 0.5
Metals
39 Copper and Brass 90 80-225 60-100 0.3 0.03 0.03 0.63 1.0 0.5
40 Copper Alloys Bronze And Non Leaded Copper 100 80-255 60-100 0.2 0.03 0.03 0.63 1.0 0.5
19 Annealed (iron based) 200 45-60 25-45 0.2 0.04 0.01 0.22 0.5 0.2

S
20 Aged (iron based) 280 30-50 20-30 0.08 0.03 0.01 0.18 0.4 0.15
High Temperature Alloys
21 Annealed (nickel or cobalt based) 250 20-30 15-20 0.08 0.01 0.01 0.18 0.4 0.15
Heat
Resistant 22 Aged (nickel or cobalt based) 350 15-25 10-15 0.05 0.01 0.01 0.18 0.4 0.15
Material 23 Pure 99.5 Ti 400Rm 140-170 60-100 0.05 0.02 0.02 0.18 0.4 0.15
Titanium Alloys
24 α+β Alloys 1050Rm 50-70 40-50 0.05 0.02 0.02 0.18 0.4 0.15

H
Hardened
25
Extra Hard Steel Hardened & Tempered
45-50HRc 45-65 20-45 0.02 0.01 0.01 0.05 0.2 0.05

Material 26 51-55HRc 45-60 20-40 0.01 0.01 0.01 0.05 0.1 0.05

Grades
VTX VMX

General use carbide grade. General use carbide grade


Boring & Grooving

TiAlN coated. for Micro inserts. TiN coated.


Technical Data

412
Spare Parts for PowerBore line
Insert Boring Bar Insert Torx Screw Screw Description Torx Key Torx Size

A CD0W VS01 1-72 Oval X 2.77LG.

TD0W Min. Bore 7.1 VS01 1-72 Oval X 2.77LG.


B VS40 M2 X 0.4 X 3.86LG.
> Bore 7.1
VT51 T6
E WC0W4213, WC0W4214 VS40 M2 X 0.4 X 3.86LG.

F WC0W5013, WC0W5014 VS41 M2 X 0.4 X 4.90LG.

Boring & Grooving


Technical Data

413
Shaviv

The Finishing
Touch

SHAVIV hand deburring tools offer a range of cost-effective and efficient


solutions to companies across all industry sectors that need to remove
burrs from different materials. The tools are renowned for providing “the
finishing touch” in a host of applications, such as hole edges, straight edges,
flat surfaces, keyways and corners.

The world's first tool


selector for hand deburring
applications.

Die & Mold Electrical Plastic Automotive Metal Plumbing Aviation DIY

Get the right tool for any


deburring, deflashing,
countersinking or chamfering job
in just 4 simple steps!
Metal Aluminum Copper Cast Iron Plastic Wood Visit www.SHAVIV-GENius.com

414
1
Groovex

GROOVEX
MAIN
CATALOG
The increasingly popular and rapidly growing GROOVEX All encompassing
line, established in 2011, provides a comprehensive range of GROOVEX catalog
products for grooving, boring, turning and mico-machining for grooving &
solutions across all industry sectors. turning solutions.

VG-Cut GrooVical Laydown Mini-V microscope GM Slot


Grooving

415
2
Notes

416
Company Profile VARGUS Worldwide
Groovex

With a network of 13 international companies and hundreds of distributors, warehouses and certified ISO 9001
VARGUS is a world leading developer, manufacturing facilities, VARGUS Ltd. serves customers in more than 100 countries around the globe. A customer-
manufacturer and supplier of high- focused organization, VARGUS Ltd. is committed to providing innovative products and solutions of the highest quality
and excellent value, and is renowned for its technical expertise and uncompromising service.
quality, precision threading, grooving,
turning and hand deburring tools.
Established in 1960, VARGUS is the cutting tools division of
the NEUMO Ehrenberg Group, a multinational organization
headquartered in Germany.
With 13 international subsidiaries, and a network of distributors,
warehouses and certified ISO 9001 manufacturing facilities,
VARGUS Ltd. serves customers in more than 100 countries around
the globe. A customer-focused organization, VARGUS Ltd. is
committed to providing products and solutions of the highest
quality and excellent value, and is renowned for its technical
expertise and uncompromising service.
COMPANY PRODUCTS:

is the company’s prominent product


Advanced Threading Solutions

line for Thread Turning, Thread Milling, and Gear Milling Solutions.
Thread Turning: The VARDEX TT tools offer an extensive collection GLOBAL HEADQUARTERS
of pitches and standards in different grades, IC ranges and types VARGUS SUBSIDIARIES
of insert styles, as well as customized methods for the oil and
VARGUS AUTHORIZED
gas industry. DISTRIBUTORS
Thread Milling: The VARDEX TM line provides a wide range of
applications and solutions in multi-tooth, single-tooth for deep
holes, and solid carbide tools.
Gear Milling: The VARDEX Gear Milling line is a revolutionary
concept for gear, rack and spline applications, offered in indexable VARGUS Ltd. - Global Headquarters | ISRAEL +972 4 9855 101 | [email protected]
inserts and solid carbide tools.
VARGUS GENius™: VARGUS’ industry-leading Thread Turning
and Thread Milling solutions are seamlessly complimented by EUROPE
the VARGUS GENius™ software – The most powerful tool selector,
DENMARK FRANCE GERMANY ISRAEL POLAND
cutting data and CNC program generating software. VARGUS Scandinavia VARGUS France VARGUS Germany NEUMO-VARGUS VARGUS Poland
+45 8794 4100 +33 1 4601 7060 +49 7043 36 161 +972 3 537 3275 +48 46 834 9904 / 46 831 5140
, the newest product line by VARGUS,
I n n o v a t i v e G r o o v i n g & Tu r n i n g S o l u t i o n s [email protected] [email protected] [email protected] [email protected] [email protected]
provides innovative solutions for grooving, boring and turning,
in a wide range of applications. SPAIN SWITZERLAND TURKEY UNITED KINGDOM
VARGUS Ibérica VARGUS Switzerland VARGUS Turkey VARGUS Tooling UK
, manufactures world leading hand-
Leading Deburring Solutions +34 977 52 49 00 +41 41784 2121 +90 212 875 01 41 +44 1952 583 222
[email protected] [email protected] [email protected] [email protected]
deburring solutions for metals and plastics.

ASIA NORTH AMERICA


СHINA INDIA SOUTH KOREA USA
VARGUS China VARGUS India VARGUS Korea VARGUS USA
+86 21 516 88300 +91 2135 654748 +82 31 660 7092 +1 800 828 8765 / 608 756 4930
[email protected] [email protected] [email protected] [email protected]

For the complete list of VARGUS distributors, visit our website at www.vargus.com
Includes Supplement 2021
MAIN CATALOG
NOW INCLUDES
SUPPLEMENT
2021
NOW INCLUDES
SUPPLEMENT
2021

Advanced Threading Solutions


VARGUS Tool Selector and
Ius™ CNC Program Generator
The most popular and advanced thread turning and
thread milling software on the market today.

Available in 4 versions at www.vargus.com


APP
VARGUS VARGUS VARGUS
ONLINE D E S K TO P S E T U P

MAIN CATALOG
Thread Turning Thread Milling
METRIC
METRIC

221- 01837
METRIC EE
VARGUS Ltd. [email protected] www.vargus.com 11/ 2 0 21
EDITION 01
METRIC

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