Rotary 4axes PDF
Rotary 4axes PDF
Rotary 4axes PDF
Steel Way
HRC58 60
Multi-setting on multi-planes
P. 32
1
CARBIDE WORM SYSTEM
Anti-Wearing, High Rigidity and High Speed Rotation
■ Carbide Worm Screw
Carbide Worm Screw, hard and strong against high speed
rotation, is used. (Photo at right hand side) [Material : V grade
Carbide: High anti-wearing and tough quality] Ultra heavy
duty, maintaining the high accuracy semi-permanently.
Comparing with the traditional combination of worm system
(phosphor bronze, aluminium bronze worm wheel and steel
worm screw), wearing is largely reduced and table is usable
for much more years, resulting in great cost-down.
For better impact capability, the special very hardened worm
screw is used for the worm system of the small tooth module.
The proven tightening power of NIKKEN milling chuck with 40 years experience is
applied to brake of tilting axis of 5AX- tilting rotary table.
Turbine Blade
High Speed CNC Rotary Table Z
series for high speed milling
marked arrow.
2
INDEX
CNC105 , 180 , 202
Compact CNC Rotary Table …………………………… P. 5 ∼ 6
High Speed Compact CNC Rotary Table Z series
Compact CNC Rotary Table with 21 Controller ……… P. 55
5AX-2MT, - 4MT
Multi-Spindle Tilting Rotary Table ……………………… P.25∼26
Selection Guide of
NIKKEN CNC ROTARY TABLE
CNC ROTARY Table ( M signal series ) with NIKKEN Controller CNC ROTARY Table for Additional Axis Control
NIKKEN 21controller is set with Machining Centre, NC Mill, Universal When the controller of Machining Centre has additional axis
Mill etc, Then, with only one M signal from machine side. Precision capability, this series is to be selected. In this case, please let us
Dividing, Equal Dividing (2-9999 dividing), Arc Milling, Lead Milling etc, know Machine / Controller Maker and Servo Motor type. We
can be performed easily and automatically. P. 47 manufacture CNC ROTARY Table applicable to any makers. For
Servo Motor. P.35
CNC 105 L F A - M
No Letter: without motor M: with Motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP T:TOSNUC
N:NEC S:SANYO Z:SIEMENS I:INDRAMAT H:HEIDENHAIN
X:ISOFLEX SEM:SEM B:BOSCH
No letter: Right hand mounted motor
L: Left hand mounted motor
Diameter of Table
105, 180, 200
CNC: Standard
CNCZ: High Speed Z series
■ Specifications CNC202L
* CNC(Z)170 & 201 are special.
Specification is expressed in SI unit.
Rotary table with 21 controller, refer
For old gravity unit, refer P. 46 ( ) : High Speed CNC ROTARY Table Z series
P.55
CNC105 CNC180 CNC202 CNC170 * CNC201 *
Item / Code No. CNCZ105 CNCZ180 CNCZ202 CNCZ170 CNCZ201
Diameter of Table φmm 105 180 200 170 200
Diameter of Spindle Hole φmm φ60H7 φ30 φ60H7 φ40 φ60H7 φ40 φ60H7 φ40 φ60H7 φ40
Centre Height mm 105 135 135 135 135
Width of T Slot mm φ10H7 Pin hole 12
+0.018
0 12
+0.018
0 12
+0.018
0 12
+0.018
0
Clamping System Air Air Air Air Air
Clamping Torque N・m 205 303 303 147 147
Table Inertia at Motor Shaft ( )
GD2
0.06 0.08 0.09 0.24 0.25
4 kg・m2 10-3
Servo Motor
min-1 α1/5000i・2000 α2/5000i・2000 α4/4000i・2000 α2/5000i・2000 α2/5000i・2000
MIN. Increment 0.001゜ 0.001゜ 0.001゜ 0.001゜ 0.001゜
Rotation Speed
min-1 22.2(44.4) 22.2(44.4) 22.2(44.4) 22.2(44.4) 22.2(44.4)
Total Reduction Ratio 1/ 90(1/45) 1/90(1/45) 1/90(1/45) 1/90(1/ 45) 1/ 90(1/45)
Indexing Accuracy
sec 30 20 20 20 20
Net Weight
kg 30 43 49 42 45
Vertical
MAX. 30 100 100 50 50
Work Load kg
on the Vertical
Table 60 200 200 100 100
kg
Driving
36(27) 72(54) 144(115) 72(54) 72(54)
Torque
N・m
★ L type (left hand mounted motor) is available for all tables. ★ Driving torque means the torque at MAX. rotation speed after acceleration. Driving torque is
★ Ultra precision type is available for all tables, 3" or 5", refer P. 40 almost constant and independent from the load except unbalancing weight is applied.
★ α4/4000i motor can be mounted on CNC180. ★ CNC(Z)170 and CNC(Z)201 are available as special option.
5
CNC105, 180, 202
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format ) of each dimension.
CNC105, CNCZ105 52
345( 21:313) Powerful Brake
140 93 252( 21:220) Brake Torque : 205Nm
40
φ30
93
φ105
198
φ60
105
14 160
150 15 170 ( 21:128)
Photo shows a rotary table with 21 controller. Air purge function is provided.
φ40
106
φ180
φ60
241
135
147 14 230
16 180 ( 21:130)
Photo shows a rotary table with 21 controller. Air purge function is provided.
55
φ40
106
φ200
241
φ60
135
147
14 255
16 180 ( 21:150)
Photo shows a rotary table with 21 controller. Air purge function is provided.
97
φ170
232
φ60
135
14
(18)15
147 172 255( 21:147)
■ Counter Balance Cylinder Counter Balance Cylinder is standardized to solve un-balancing load. JAPAN PAT.P
Counter balance cylinder CNC180A21
Un-balancing load
100 6834 34 10
432 152
φ150
126
100 100
200
230
30 34 110
376
200
250
50
830
Photo and illustration show the example of the application for un-balancing load.
225
240
170
190
35
★ For fitting metal and stepped guide piece, refer P.18 Sub Plate
★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
90 90
★ series attachment can be attached for all tables, refer P. 36 Distribution Box
0
φ80
Swing Centre
6
CNC ROTARY TABLE
■ Vertical and Horizontal use depending on the application.
●
●Explanation of the Code No. ( Example )
CNC 250 L F A - M
No Letter: without motor
M: with motor
No Letter: DC servo motor
A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
T:TOSNUC N:NEC S:SANYO Z:SIEMENS
I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
SEM:SEM B:BOSCH
CNC250 No Letter: Right hand mounted motor
L: Left hand mounted motor
Diameter of Table
200, 250, 300, 320, 400
CNC: Standard
CNCZ: High Speed Z Series
■ Specifications
Specification is expressed in SI unit.
Rotary table with 21 controller, refer
For old gravity unit, refer P. 46 ( ) : High Speed CNC ROTARY Table Z series
P.55, P.56
CNC200 CNC250 CNC300 CNC321 CNC401
Item / Code No. CNCZ200 CNCZ250 CNCZ300 CNCZ321 CNCZ401
Diameter of Table φmm 200 250 300 320 400
Diameter of Spindle Hole φmm φ50H7 φ 60H7 φ 52 φ60H7 φ52 φ105H7 φ105H7
Centre Height mm 150 170 170 230 230
Width of T Slot mm 12
+0.018
0 12
+0.018
0 12
+0.018
0 12
+0.018
0 14
+0.018
0
Driving
Torque 144(115) 192(153) 192(153) 432(345) 432(345)
N・m
★ L type (left hand mounted motor) is available for all tables. ★ α8/3000i motor can be mounted on CNC200, 250 & 300.
★ AWC system is available for all tables, refer P. 31∼34 ★ α22/3000i motor can be mounted on CNC321 & 401.
★ For rotary joint, refer P. 41 ★ The supplied hydraulic pressure is 3.5MPa for hydraulic clamping system.
★ Ultra precision type is available for all tables, 3 or 5", refer P. 40 ★ Air hydraulic unit for hydraulic clamping system is available for the machine without
★ For CNC321 &401, ultra heavy duty type is available. hydraulic source, refer P. 42
The continuous cutting ability is 5 times compared with standard type, P. 42
7
CNC200, 250, 300, 321, 401
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format ) of each dimension.
φ50
125
φ68.5
φ200
φ50
275
150
18
190 26 230 232
Photo shows with centre socket (option). ( 21:117)
Compact
φ250
Rigidity
295
Powerful Clamping
170
195 23
255 226
Photo shows with centre socket (option). ( 21:178)
φ81.5
φ60
170
18
195 23 255 246( 21:178)
Photo shows with centre socket (option).
CNC321, CNCZ321 ★ Built-in type rotary joint can be mounted on CNC321 & 401, refer
710
P. 41
240
50 OUT port 185 525
IN port 12
205
30pitch
φ105
φ130
φ320
435
230
125
18
235
355 355
CNC401, CNCZ401 ★ Built-in type rotary joint can be mounted on CNC321 & 401, refer P. 41
250 725
OUT port 200 525
50
IN port
12
205
30pitch
φ400
435
φ105
φ130
230
125
18
235
15
Photo shows with rotary joint(option). 355 355
★ For ultra high speed rotation, refer P. 42 ★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
★ For accuracy standard, refer P. 39 ★ For the condition of CNC table which is mounted on CNC special purpose machine, refer P. 46
★ For fitting metal and stepped guide piece, refer P. 18
8
CNC ROTARY TABLE
■ Dividing and lead cutting for large size work piece is suitable.
■ Large through hole and powerful clamping system.
■ Specifications
Specification is expressed in SI unit.
Rotary table with 21PW controller, refer
For old gravity unit, refer P. 46 ( ) : High Speed CNC ROTARY Table Z series P.56
CNC501 CNC601
Item / Code No. CNCZ501 CNCZ601 CNC801 CNC1200
Diameter of Table φmm 500 600 800 1200
Diameter of Spindle Hole φmm φ130H7 φ130H7 φ130H7 φ300H7
Centre Height mm 310 310 Horizontal only
Width of T Slot mm 14
+0.018
0 14
+0.018
0 20
+0.021
0 22
+0.021
0
4 kg・m ×10
Table Inertia at Motor Shaft( )
2
GD 2 -3 6.8 4.9 7.8 10.8
Servo Motor min -1 α12 /3000i・2000 α12 /3000i・2000 α12 /3000i・2000 α22 /3000i・1500
MIN. Increment 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜
Rotation Speed min -1 16.6
(33.3) 11.1
(22.2) 11.1 5.5
Total Reduction Ratio 1/120
(1/60) 1/180
(1/90) 1/180 1/360
Indexing Accuracy sec 15 15 15 15
Net Weight kg 440 470 690 1300
Vertical
MAX. 400 400
Work Load kg
on the Table Horizontal
800 800 640 5000
kg
Driving
576
(460) 864
(690) 864 3168
Torque
N・m
★ L type (left hand mounted motor) is available for CNC501 & 601. ★α22/3000i motor can be mounted on CNC501, 601 & 801.
★ For rotary joint, refer P. 41 ★ The supplied hydraulic pressure is 3.5MPa for hydraulic clamping system.
★ AWC system is available for all tables, refer P. 31∼34 ★ For CNC501, total reduction ratio of 1/180 is also available.
★ Ultra precision type is available for all tables, ±3″or ±5″ , refer P. 40 ★ Air hydraulic unit for hydraulic clamping system is available for the machine
★ Ultra heavy duty type is available for all tables. The continuous cutting ability is without hydraulic source, refer P. 42
5 times compared with standard type, refer P. 42
9
CNC501, 601, 801, 1200
External dimensions will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact with us for CAD data (DXF format ) of each dimension.
CNC501,CNCZ501 290
★ Built-in type rotary joint can be mounted on CNC501 & 601, refer
868
P. 41
50
260 608
IN port
OUT port 12
48
187.5 35 pitch
270
φ500
φ160
φ130
φ132
580
310
20
275
520 348
★ Built-in type rotary joint can be mounted on CNC501 & 601, refer
CNC601,CNCZ601 50
290 908
P. 41
300 608
IN port OUT port
12
300
48
187.5 35 pitch
φ600
610
φ130
φ132
φ160
310
20
275 40 520 348
IN port
12
113
187.5 35 pitch
270
φ160
φ130
φ132
φ800
800
310
90
225 140
125 520 348
600 850
20
80
500
φ350
φ300
φ300
22
φ1200
1250
650
■ CNCB450 Ultra Big Bore (φ205mm) Specification This is special specification. Please contact with us for the details.
60
240
179
12
φ230H7
φ205H7
φ205H7
520
φ207
280
450 240
★ For accuracy standard, refer P. 39
★ For fitting metal and stepped guide piece, refer P. 18
★ For scroll chuck, tailstock and other optional accessories refer P. 37, 38
★ For the conditions of CNC table which is mounted on CNC special purpose machine, refer P. 46 10
BACK SIDE MOTOR MOUNTED
CNC ROTARY TABLE
■ Suitable for the machine which does not have
so wide space for Y axis, such as the gantory
type M/C or the M/C with sprash guard.
CNC 250 B F A - M
No Letter: without motor M: with motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP T:TOSNUC N:NEC
S:SANYO Z:SIEMENS I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
CNC250B SEM:SEM B:BOSCH
Position of motor B: Back side
Diameter of Table
180, 200, 250, 300, 320, 400
CNC: Standard
CNCZ: High Speed Z Series
■ Specifications
Specification is expressed in SI unit.
For old gravity unit, refer P. 46 ( ) : High Speed CNC ROTARY Table Z series
CNC180B CNC202B CNC250B CNC300B CNC321B CNC401B
Item / Code No. CNCZ180B CNCZ202B CNCZ250B CNCZ300B CNCZ321B CNCZ401B
Diameter of Table φmm 180 200 250 300 320 400
Diameter of Spindle Hole φmm φ60H7×φ40 φ60H7×φ40 φ60H7 φ60H7 φ105H7 φ105H7
Centre Height mm 180 180 170 170 230 230
Width of T Slot mm 12
+0.018
0 12
+0.018
0 12
+0.018
0 12
+0.018
0 12
+ 0.018
0 14
+0.018
0
4 kg・m ×10
Table Inertia at Motor Shaft ( )
2
GD 2 -3 0.4 0.4 1.0 1.5 7.0 7.0
Servo Motor min -1 α2 /5000i・2000 α2 /5000i・2000 α4 /4000i・2000 α4 /4000i・2000 α12 /3000i・2000 α12 /3000i・2000
MIN. Increment 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜
Rotation Speed min -1 22.2
(44.4) 22.2
(44.4) 16.6
(33.3) 16.6
(33.3) 22.2
(44.4) 22.2
(44.4)
Total Reduction Ratio 1/90
(1/45) 1/90
(1/45) 1/120
(1/60) 1/120
(1/60) 1/90
(1/45) 1/90
(1/45)
Indexing Accuracy sec ± 20 ± 20 20 20 15 15
Net Weight kg 56 60 110 115 260 280
Vertical
100 100 175 175 250 250
MAX.
kg
Work Load
on the Table Horizontal
kg
Driving
72
(54) 72
(54) 192
(153) 192
(153) 432
(345) 432
(345)
N・m
Torque
★α4/4000i motor can be mounted on CNC180B & 202B. ★ The supplied hydraulic pressure is 3.5MPa for hydraulic clamping system.
★α8/3000i motor can be mounted on CNC250B & 300B. ★ Air hydraulic unit for hydraulic clamping system is available for the machine without
★ Please contact with us for ultra precision type and rotary joint type, refer P. 40, 41 hydraulic source, refer P. 42
11
CNC180B, 202B, 250B,
300B, 321B, 401B
External dimensions will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact with us for CAD data (DXF format) of each dimension.
55
φ40
106
φ180
φ60
286
180
28
18 180 214
29
240 Air purge function is provided.
φ40
106
φ200
φ60
286
180
28
18 180 214
240 29
Air purge function is provided.
CNC200B is unified to CNC202B.
φ250
φ81.5
310
φ60
170
φ52
18
5 195
95
275
Photo shows with centre socket (option).
φ300
φ81.5
320
φ60
170
φ52
18
5 195
95
275
CNC321B, CNCZ321B ★ Built-in type rotary joint can be mounted on CNC321B & 401B, refer
450 440
(450)
P. 41
φ105
φ130
φ106
(φ400)
φ320
435
230
30
12
TOP SIDE MOTOR MOUNTED
CNC ROTARY TABLE
■ To avoid interference, the motor is mounted on top
side of table for horizontal M/C and special purpose
machine. (Fig.1)
The Fig.2 shows an application on the pallet of
horizontal M/C.
●Explanation of the Code No. ( Example )
CNC 501 T F A - M
Fig.1
No Letter: without motor
M: with motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35 Swing box.
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
T:TOSNUC N:NEC S:SANYO Z:SIEMENS I:INDRAMAT
H:HEIDENHAIN X:ISOFLEX SEM:SEM B:BOSCH
Position of motor T: Top side
Diameter of Table
200, 260, 320, 400, 500, 600
CNC: Standard
CNCZ: High Speed Z Series
CNC501T
■ Specifications
Specification is expressed in SI unit. Fig.2
For old gravity unit, refer P. 46 ( ) : High Speed CNC ROTARY Table Z series
CNC200T CNC260T CNC321T CNC401T CNC501T CNC601T
Item / Code No. CNCZ200T CNCZ260T CNCZ321T CNCZ401T CNCZ501T CNCZ601T
Diameter of Table φmm 200 260 320 400 500 600
Diameter of Spindle Hole φmm φ50H7 φ80H7 φ105H7 φ105H7 φ130H7 φ130H7
Centre Height mm 150 170 240 240 310 310
Width of T Slot mm 12
+ 0.018
0 12
+ 0.018
0 12
+ 0.018
0 14
+ 0.018
0 14
+ 0.018
0 14
+ 0.018
0
4 kg・m ×10
Table Inertia at Motor Shaft( ) 1.0 1.5 2.0 2.0 9.0 8.8
GD 2
2 -3
Servo Motor min -1 α4 /4000i・2000α4 /4000i・2000 α12 /3000i・2000 α12 /3000i・2000 α12 /3000i・2000 α12 /3000i・2000
MIN. Increment 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜
Rotation Speed min -1 22.2
(44.4) 16.6
(33.3) 16.6
(33.3) 16.6
(33.3) 16.6
(33.3) 11.1
(22.2)
Total Reduction Ratio 1/90
(1/45) 1/120
(1/60) 1/120
(1/60) 1/120
(1/60) 1/120
(1/60) 1/180
(1/90)
Indexing Accuracy sec 20 20 15 15 15 15
Net Weight kg 95 125 200 245 495 525
Vertical
MAX. 100 175 250 250 400 400
Work Load kg
on the Table Horizontal
kg
Driving 144
(115) 192
(153) 576
(460) 576
(460) 576
(460) 864
(690)
Torque N・m
★α8/3000i motor can be mounted on CNC200T & 260T. ★ Ultra precision type is available for all tables, ±3" or ±5", refer P. 40
★α22/3000i motor can be mounted on CNC321T, 401T, 501T & 601T. ★ The supplied hydraulic pressure is 3.5MPa for hydraulic clamping system.
★ AWC system is available for all tables, refer P. 31∼34 ★ For CNC501T, total reduction ratio of 1/180 is also available.
★ Rotary joint is available for all tables, refer P. 41 ★ Air hydraulic unit for hydraulic clamping system is available for the machine without
hydraulic source, refer P. 42
13
CNC200T, 260T, 321T, 401T,
501T, 601T
External dimensions will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact with us for CAD data (DXF format) of each dimension.
147
9
63
φ50
φ68.5
427
φ50
130
φ200
150
5 18
220 55 16
255
Photo shows with centre socket (option).
293 324
CNC260T, CNCZ260T 262
31 166 158
152
60
φ81
φ105
φ80
185
507
φ260
170
18
5 21 18 CNC260T is a new version of CNC250T.
230 285
Photo shows with centre socket (option).
12
60
202
OUT port
φ130
φ105
φ106
225
667
(φ400)
φ320
240
φ132
φ160
247
OUT port
310
(φ600)
867
:CNC601T
( )
★ For accuracy standard, refer P. 39
310
4 kg・m ×10
Table Inertia at Motor Shaft ( ) 0.13 0.16 0.2 0.12 0.13 0.6
GD2
2 -3
Driving
72 72 144 192
Torque
N・m
★ L type (left hand mounted motor) is available for all tables.
★ Min. pitch between spindles CNC100:120mm, CNC180:250mm, CNC202:250mm,
CNC250:320mm. When you need different pitch, please contact with us. Spindle Pitch
★ 4 spindle table to suit 2 Spindle machine is available.
★ Max. number of spindles CNC100:6 spindles, CNC170:4 spindles,
CNC200:3 spindles, CNC250:2 spindles.
120 120
15
CNC100-2W,3W,4W
CNC180-2W,CNC202-2W,CNC250-2W
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format) of each dimension.
CNC100-2W 40
φ30
600
( 21
:480)
175 ( 21
425 :305)
φ60
115 120
365( 21
:245)
160
119
φ105
224
105
178 18
50 300
250 ( 21
:180)
40
φ30
CNC100-3W 235
( 21
720 :600)
( 21
485 :365)
φ60
115 120 120
160 ( 21
365 :245)
105 119
φ105
224
178 18
50
370 300
( 21
:180)
40
CNC100-4W
φ30
860
( 21
:720)
295 ( 21
565 :425)
φ60
160 115 120 120 120
385
( 21:245)
119
φ105
224
104
18
178
50
490 320
( 21:180)
■ CNC180-2W ■ CNC202-2W
690 765
19 106 250 109 206 19 106 250 109 281
300
281
281
175
175
Centre Height
2 Within ±0.02mm
of Spindle
120
690 236
★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
φ25
105
45
74 166
210
★ MT (Morse Taper) type quill is also available. Please contact with us.
16
MANUAL TILTING ROTARY TABLE
∼90°manually.
■ Table can be tilted at 0°
■ Indexing is CNC controlled so that it can be adapted to
all kinds of machining.
NST 300 L F A - M
No Letter: without motor
M: with motor
No Letter: DC servo motor
A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
NST300 T:TOSNUC N:NEC S:SANYO Z:SIEMENS
I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
SEM:SEM B:BOSCH
Position of motor
No Letter: Right hand mounted motor
L: Left hand mounted motor (Only NST300)
■ Specifications
Diameter of Table
250, 300, 450, 500
NST: Manual tilting table
Specification is expressed in SI unit.
For old gravity unit, refer P. 46
4 kg・m ×10
Table Inertia at Motor Shaft ( ) 0.39 0.59 0.69 0.69
GD 2
2 -3
Driving
144 288 1152 1152
Torque
N・m
★ L type (left hand mounted motor) is available for NST300.
★α8/3000i motor can be mounted on NST300.
17
NST250,300,450,500
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format) of each dimension.
NST250 707
( 21
:626)
9
65
φ52
151
206 501
( 21
:420)
φ81.5
φ60
220
240
100 138
φ250
345
347
25
125
75
191 191 21 130
377
Photo shows with centre socket (option). Table height in horizontal position: 151mm Centre height at 90°: 155mm
8.5 54.5
NST300 240
( 21
790 :660)
550
( 21:420)
182
φ81.5
φ61
φ60
251
251
170
53
φ300
240
420
126
168
73
27
232 232 155
461
Photo shows with centre socket (option). Table height in horizontal position: 182mm Centre height at 90°: 208mm
φ61.5
61
322 744 285
φ75
φ96
264
(φ500)
346
φ450
250 230
611
137113
250
Photo shows with centre socket (option). Table height in horizontal position: 285mm Centre height at 90°: 288mm
★ For accuracy standard, refer P. 39 ★ series attachment can be attached for NST250, refer P. 36
★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
B
30
30
★ 2 pcs. / set
20 33 22 20
45 A
B 14 18 20
A B 10 W-14 I
12 W-14H W-18E
14 W-18A
22 15 20 12 12 10 15 W-14A W-18B W-20A
33 72 16
10
10
18 W-14B W-20B
10
35
20 W-14C W-18C
22 W-18D W-20C
30
30
24 W-20D
22 33 20
96 7 /16″ W-14F
C E 11/16″ W-14G
18
COMPACT TILTING ROTARY TABLE
■ Rotary and tilting axes are controlled
by CNC.
■ Rotary axis cables and hoses stay
during tilting for 5AX-130 and 5AX-200Ⅱ
as standard.
■ Various kinds of attachments P.36
5AX - 130 F A - M
No Letter: without motor M: with motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
WA21: with NIKKEN 21 controllers for both axes
DA21: with NIKKEN 21 controller for tilting axis
5AX-130FA F:FANUC M:MELDAS Y:YASNAC OSP:OSP T:TOSNUC N:NEC S:SANYO
Z:SIEMENS I:INDRAMAT H:HEIDENHAIN X:ISOFLEX SEM:SEM B:BOSCH
Diameter of Table 130, 200, 220
Tilting Angle L
F
= 90° F×L 98 382
N・m
MAX.
0.12 0.5
+
( )
2
Work Inertia GD
4 kg・m
2
Driving
72 144
Torque N・m
★ AWC system is available for all tables, refer P. 31∼34 ★α2/5000i motor can be mounted on the rotary axis of 5AX-200Ⅱ. The dimension will be
★ Rotary joint is available for all tables, refer P.41 more compact.
★ Ultra precision type is available for all tables, ★ Location of tilting axis motor can be changed as an option. e.g. 5AX-B130 & 5AX-B200Ⅱ
Rotary axis:±5" Tilting axis :±10", refer P. 40 (Motor back side).
19
5AX-130, 5AX- 200 , 5AX- 220
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format) of each dimension.
:260)
344
242
( 21
102
112
459
( 21
:372) 40
φ30
597( 21:523) Tilting centre
( 21:260)
112 344
247 350
( 21:276)
φ60
φ105
150 112
150 70
262
240
230
220
291
282
190
( 21:115)
130
167
167
353 506
( 21:334)
( 21
783 :698) ( 21
557 :447)
353 430
( 21:345) 167 390
( 21:280)
80(85)
φ200
(220)
55
φ50
115
(265)
285
295
Tilting φ60
180
180
260
centre
18 130 132
30 37 258
323 255 175
( 21:90) ( 21:148)
Centre height of high column table is 65mm higher than that of standard table, refer P. 41 ( )
:5AX-220Ⅱ
■ 5AX-150
★For accuracy standard, refer P. 39
★For fitting metal and stepped guide piece, refer P. 18
★For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
( 21:220)
242
90
∼
90
90
φ150
305
305
45°
215
215
14 102 102
299 221 129 204 218
φ300
0° φ350 ( 21:92) ( 21:178)
φ135
■ Calculation Method of Drilling Thrust Load
37
φ280
∼
20
φ210
T=9.8×( 0.711×HB×f
0.8
×D +0.0022×HB×D
0.8
2
)
45
90°
T: Thrust load (N)
f: Feed per one revolution (mm/rev)
HB: Brinell hardness of the work piece
15° D: Diameter of drill (mm)
15°
0° φ235 φ250 For example, in case of drilling an aluminium
(HB :100, D:φ9.5mm, F: 0.2mm/rev),
∼ φ135 φ210 the calculation method is as follows.
9.8×( 0.711×100×0.2
0.8
×9.5
0.8
+0.0022×100×9.5
2
)
100
70
105° =1372N
This is the thrust load of new drill. When the drill weared,
thrust load will increase. ( 140∼160% )
20
TILTING ROTARY TABLE
■ CNC tilting rotary table with powerful brake system.
JAPAN, USA, EU : PAT
5AX-230 L F A - M
No Letter: without motor
M: with motor
No Letter: DC servo motor
A: AC servo motor
Motor Maker P. 35
WA21PW: with NIKKEN 21 controllers for both axes
DA21PW: with NIKKEN 21 controller for tilting axis
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
5AX-230 T:TOSNUC N:NEC S:SANYO Z:SIEMENS
I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
SEM:SEM B:BOSCH
■ Specifications
Position of rotary axis motor
Powerful Brake System No Letter: Right hand mounted motor
L: Left hand mounted motor
Diameter of Table 230, 300
Specification is expressed in SI unit. 5AX-: Tilting rotary CNC table
For old gravity unit, refer P. 46
Tilting Angle L
F
= 90° F×L 451 368
N・m
MAX.
0.66 1.12
+
Work Inertia
( )
GD 2
4 kg・m
2
Driving
288 288
Torque
N・m
★ L type (Left hand mounted motor) is available for all tables. ★α8/4000i motor can be mounted on the rotary axis of 5AX-230 & 300.
★ AWC system is available for all tables, refer P. 31∼34 ★ The supplied hydraulic pressure is 3.5MPa.
★ Rotary joint is available for all tables, refer P. 41 ★ Range of tilting angle ( 0°
∼105°) can be expanded as an option. Please contact with us.
★ Ultra precision type is available for all tables, Rotary axis:±5" Tilting axis:±10", refer P. 40 ★ Big bore of φ106mm is available for 5AX-300.
21
5AX- 230, 5AX- 300
External dimensions will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact with us for CAD data (DXF format) of each dimension.
265
・Rotary Axis : 22.2min -1
60
・Tilting Axis : 11.1min -1
192
190
Rotary centre
265 9
55
φ40
00
744
( 21:704)
R3
264 480
( 21:440)
φ81.5
φ60
φ230
105
319
285
180
Centre height of high column table is 75mm 18 190 220
36 228 Tilting centre 60
higher than that of standard table, refer P. 41 230 260
( 21
:275) 470
290
High Rigidity
45
186
φ58
φ300
0 0
R3
φ81.5
φ60
329
285
105
180
18
36 280 261 260
Photo shows with centre socket (option).
( 21:280) 186 175 70
Tilting centre 45
476
Centre height of high column table is 25mm higher than that of standard table, refer P. 41
■ 5AX-250
★ For accuracy standard, refer P. 39
★ For fitting metal and stepped guide piece, refer P.18
★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
★ Swing box in which cables and hydraulic hoses are fixed is also available. 448 435
Please contact with us, refer P. 34 323 125 125 310
φ250 .6
■ The Area of Noninterference in Tilting Position. R217
285
375
365
365
63 385 295 18
680 140 50
0° 205 250
φ440
50
∼
Item / Code No. 5AX-250 Item / Code No. 5AX-250
φ350 φ320
Axis Rotary Tilting W
80
35
MAX.
45° kg
5
φ440 α4/4000iα4/4000i
min -1 L=125mm
∼
L
Servo Motor ・2000 ・2000 F
φ320 φ370 MAX.
F=3920N
80
90
+
F=3820N
Rotation Speed min -1 22.2 11.1
L
F
F×L 382
Total Reduction Ratio 1/90 1/180
15° 15° N・m
0° φ370 φ370 Indexing Accuracy sec ±20 60 MAX.
+
0.6
Work Inertia ( )
GD 2
15
φ280 4 kg・m
2
∼ φ260 210kg
65
Torque
N・m
105°
55
22
TILTING ROTARY TABLE
■ CNC tilting rotary table with powerful double braking system
5AX - 550 F A - M
No Letter: without motor M: with motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
WA21PW: with NIKKEN 21 controllers for both axes
DA21PW: with NIKKEN 21 controller for tilting axis
F:FANUC M:MELDAS Y:YASNAC OSP:OSP T:TOSNUC
N:NEC S:SANYO Z:SIEMENS I:INDRAMAT H:HEIDENHAIN
5AX-550 X:ISOFLEX SEM:SEM B:BOSCH
Diameter of Table 400, 550
5AX-: Tilting rotary CNC table
■ Specifications
Specification is expressed in SI unit.
For old gravity unit, refer P. 46
Tilting Angle L
F
= 90° F×L 588 2548
N・m
MAX.
3.8 23
+
Driving
576 864
Torque
N・m
★ AWC system is available for all tables, refer P. 31∼34 ★ The supplied hydraulic pressure is 3.5MPa.
★ Rotary joint is available for all tables, refer P. 41
★ Ultra precision type is available for all tables, Rotary axis :±3" or ±5" Tilting axis:±10",
refer P. 40
23
5AX- 400, 5AX- 550
External dimensions will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact with us for CAD data (DXF format) of each dimension.
5AX-400
9
352 56
1035
Rotary centre
φ105
φ80
φ82
359 677
7 8
φ400
R3
111
375
341
230
18 Tilting centre
34 89 145 75 54
325 402 275 225
Photo shows with centre socket (option). 588
5AX-550 1475
12
53
Rotary centre
570 905
φ132
φ130
φ160
φ550
25
R3
138
590
592
518
380
20 Tilting centre
90 270 310
480 590 315
580
φ430
∼ φ550
40
45°
40
φ550
90°
40
0° 15° 15°
φ430 φ550
∼
220
50
105°
24
MULTI-SPINDLE TILTING ROTARY TABLE
■ Tilting rotary table with Multi-Spindle
■ Various attachment for
fixing work piece
■ Specifications
No Letter: Tilting axis right hand side
L: Tilting axis left hand side
Pitch (Centre distance)
Diameter of Table 105, 120
Specification is expressed in SI unit. Number of spindles 2, 3, 4
For old gravity unit, refer P. 46 5AX-: Tilting rotary table
MAX. 15 25
kg
Work Load
on the Table 30°to 90° W
+ 10 15
kg
Tilting Angle F
= 0° 3920 3920
+
N
Tilting Angle L
MAX. = 0° F
L=60mm F1 =784N L=60mm F =2858N
+
Thrust Load
applicable Tilting Angle F1 F2
L 1 =0mm F1 =653N L 1 =0mm F1 =1380N
on the Table = 90°
L 2 =100mm F2 = 490N L 2 =100mm F2 =1040N
+
Tilting Angle L
F
= 90° F×L 49 49
N・m
MAX.
0.014 0.021
+
( )
GD 2
Work Inertia
4 kg・m
2
Driving
36 144
N・m
Torque
★ Min. pitch between spindles 105:120mm, 170:200mm, 200:250mm If you need different pitch, please contact with us.
★ 4 spindle rotary table to suit 2 Spindle M/C is also available, please contact with us.
★ Max numbers of spindles 105:4 spindles, 170:3 spindles, 200:3 spindles. Spindle pitch
★ The supplied hydraulic pressure is 3.5MPa for hydraulic clamping system.
★ Range of tilting angle (0°
∼105° or±110° ) can be expanded as an option. Please contact with us.
25 120 120
5AX-2MT, 5AX-4MT
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format) of each dimension.
5AX-2MT-105
( 21
710 :600)
Tilting centre 104 120 40
φ30
216 380
( 21
:264)
φ105
φ60
75 75
307
265
292
250
175
18
100 100 244 270 245 195
( 21
:165) ( 21
:79)
40
5AX-4MT-120
φ30
150 1385
425 857512012012075
φ60
190 80 345 445
360
235
18
150 150 307 900
178
Photo shows with 4" power chuck (option). MAX. 6 ports can be used in the rotary joint for standard model.
■ Multi-Spindle Tilting Rotary Table For Multi-Spindle Tilting Rotary Table, please contact us with the
required faceplate diameters, fixture attachment (e.g. Power Chuck etc),
Special Examples the required spindle pitch, the M/C model and the type of NC.
26
ROTARY HIRTH COUPLING INDEX
■ High Rigidity
■ Indexing Accuracy : ±2"
■ No Lifting up of Table at
Indexing Time. (Built-in
3 pieces of Hirth Coupling)
JAPAN : PAT.
NSV X 400 F A - M
No Letter: without motor M: with motor
NSVX400 No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
T:TOSNUC N:NEC S:SANYO Z:SIEMENS
I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
SEM:SEM B:BOSCH
INDEXING ACCURACY : ±2" No Letter: Right hand mounted motor
L: Left hand mounted motor
T: Top mounted
■ Specifications
Diameter of Table 180, 300, 400, 500
X: Rotary and indexing table ( 1°and 0.001° ) Z: Indexing table (1°
)
Hirth coupling index table
Specification is expressed in SI unit.
For old gravity unit, refer P. 46
4 kg・m ×10
Table Inertia at Motor Shaft ( )
2
GD 2 -3
0.11 0.16 2.9 3.9 2.9
Servo Motor min -1 α2/5000i
・2000 α2/5000i
・2000 α12/3000i
・2000 α12/3000i
・2000 α12/3000i
・2000
MIN. Increment 1゜ 1゜ 1゜
/0.001゜ 1゜
/0.001゜ 1゜
/0.001゜
Rotation Speed min -1 11.1 11.1 22.2 16.6 16.6
Total Reduction Ratio 1/180 1/180 1/90 1/120 1/120
Indexing Accuracy sec ±3 ±2 ±2 ±2 ±2
Net Weight kg 60 150 270 290 300
Vertical
MAX. 50 150 250 250 250
Work Load
kg
on the Table Horizontal
100 300 500 500
kg
Driving
432 576 576
Torque
N・m
★ NSVZ series are index table which is indexable by 1° . ★ Be careful that centralizing of work piece or jig fixture should be done after indexing,
★ NSVX series are rotary and indexing table which perform indexing by 1° with not rotating.
hirth coupling of high precision & high rigidity, and can also perform min. ★ With NIKKEN controller, the solenoid valve is installed inside the table.
command incremental by 0.001°and profile milling. ★ For additional axis control, the solenoid valve is not installed inside the table.
★ The supplied hydraulic pressure is 3.5MPa. ★ α4/4000i motor can be mounted on NSVZ180 & 300.
27
NSVZ180, 300 NSVX400, 500
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format) of each dimension.
NSVZ180
453
( 21 :360)
190 100 353
( 21:260)
39
φ30
100
φ180
φ60
φ60
235
135
14
180 10
180 263
( 21
:170)
NSVZ300 ( 21
545 :490)
255 165 ( 21
380 :325)
9
60
φ52
150
φ300
φ81
φ60
320
320
170
18
245
12 306 227
( 21:172)
NSVX400 722
290 222 500
9
75
210
φ400
450
φ105
φ82
φ80
240
18
275 12
420 290
NSVX500 793
NSVX400T 390
327
63
225
455
230
305 250 543
195
250
φ500
650
560
φ400
455
310
240
290 20 18
315 15 20
500 293 15 420
Machine side
28
BUILT IN type CNC ROTARY TABLE
External dimension will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKENαcontroller (α21: ) are shown. Please contact us for CAD data (DXF format) of each dimension.
12
200
30pitch
φ400
φ105
φ130
465
265
160
12
φ500
570
φ105
φ130
320
213
60 30
220 470 300
■ Specifications ( ):High Speed CNC ROTARY Table Z series ■ Specification for Special
Item / Code No. CNC401H CNC503H Purpose Machines
CNCZ401H CNCZ503H Production Line
Diameter of Table φmm φ400 φ500 of NC special
Diameter of Spindle Hole φmm φ105 H7 φ105 H7 purpose M/C
MAX.
16.6
(8.3) 32.5
(16.3)
( )
GD 2
Work Inertia 4 kg・m
2 In case of 5AX Table.....
8 .The Travel Range of Tilting
Driving ・How to be mounted P.44 and the stroke of the
432
(345) 576
(460) NC machine
Torque N・m
9 . The Relations of the Position between Rotary
★ Servo Motor is described as FANUC αi series. Centre and Tilting Centre
★ α22/3000i motor can be mounted on CNC401H & CNC503H.
★ Conditions of CNC Rotary Table when being used to NC special machines. refer P.46 10 .The Base P.30
・In case of the table traverse type machine, the
base might be supplied. Please contact with us.
29
BUILT IN type TILTING ROTARY TABLE
External dimension will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact us for CAD data (DXF format) of each dimension.
175
145
φ81
φ105
φ80
315
400
200 320 265 265
520 530 .7
320 200 200 330 45
R2
φ350
445
435
475
Example when the
300
Built-in type 6 Ports Rotary Joint is optional accessory. tilting base is supplied.
● The position of the motor of the tilting axis table 160 360 460 70 18
820 30
can be right & left side for the vertical M/C. 1050 255 290
O U T port
5AX-T400 Example when
the tilting base
is supplied.
φ400
12
I N port
555
R3
02.
390
φ105
φ130
Built-in type 8 ports Rotary Joint is optional accessory.
675 510 20
18 220
● The position of the motor of the tilting axis table 1185 200 215
can be right & left side for the vertical M/C. 415
Item / Code No. 5AX-350 5AX-T400 Item / Code No. 5AX-350 5AX-T400
4 kg・m ×10
( ) 2 -3 0.8 1.35 2.8 2.44
Motor Shaft applicable Tilting Angle = 90°
on the Table L=100mm L=100mm
Servo Motor min -1 α8 /3000i α12/3000i α12 /3000iα22 /3000i
・2000 ・2000 ・2000 ・2000
F1 F2
+
F=8580N
F=11660N
MIN. Increment 0.001° 0.001° 0.001° 0.001°
Tilting Angle = 90°
Rotation Speed min -1 22.2 22.2 22.2 16.6 L
F 858 1166
F×L
Total Reduction Ratio 1/90 1/90 1/90 1/120 N・m
Indexing Accuracy sec 20 60 15 60 MAX. +
Work 3.2 5.1
420kg 750kg Inertia ( )
GD 2
4 kg・m
2
Net Weight kg
(W/O base:355kg
) (W/O base:505kg
)
★ Servo Motor is described as FANUC αi series.
★ Ultra precision type is available. Rotary axis :±5" Tilting axis :±10", refer P.40 Driving
216 432
Torque
N・m
30
AWC SYSTEM 1
■ Very sure and space saving Work Changer, operated by
X,Y and Z axes movements and spindle orientation of
Vertical M/C. JAPAN : PAT.
■ Substitutes expensive robot or pallet changer. Just set on
the machine's table, and is automatically operated by only
one M-signal.
■ Extremely flexible, and can take many kinds of work
pieces. Jig Holder is firmly held in the centre hole of
CNC Rotary Table as Century Type Holder System.
(Simultaneous taper and flange contact) Jig Block can
take various work fixtures designed according to each
work piece.
Plural number of work pieces can be held. Jig Holder with
ID is available (option), and automatic selection of Jig
Holder in magazine is possible.
■ AWC magazine, Disc type, Chain type, Horizontal type
and Bar Work type are available. For details, please
contact with us.
●
4 Work Change Finger Century Type Holder
Simultaneous Taper
and Face Contact
●
5 Work Fixing Jig Holder
3 phase
21:Single phase AC200/220V
AC200/ 220V
21PW:3phase AC200/220V
●
1 CNC Rotary Table
21
Air
●
7 Hydraulic Unit
P. 36
●
6 Hydraulic
6 Tailstock
P. 38
●
2 Disc type
AWC Magazine
Layout of AWC System
●CNC rotary table is to be set at right hand side end of X-stroke. ●
3 Chain type AWC Magazine
●AWC magazine is to be set where Jig Holder is being taken out from Support Leg is not necessary for
AWC Magazine and left hand side end of X-stroke, and at column traverse type M/C.
the Operator's side of Y-stroke.
Please contact with us when the M/C has splash guard.
The minimum X, Y and Z strokes necessary for setting AWC System; Length : 200mm)
X: 550mm (When longer, the longer Jig Block can be used. e.g. X:560mm Jig Block
Y: 400mm (Even when shorter, AWC System can be mounted by moving the position of key slot of CNC Rotary Table.)
Z: 450mm (The minimum distance from table surface to spindle nose is 600mm.)
31
AWC SYSTEM 2
AWC System can be utilized to all type of NIKKEN CNC Rotary Tables.
The most popular combination of CNC Rotary Table and Hydraulic Tailstock is shown below;
In the following items, the most suitable one can be selected irrespective of model of CNC Rotary Tables.
No. Item Code No. & Number of Pots MAX. Dia. (D)×MAX. Length (L) Weight
AWC-F40-8,12,16 φ63 × 250 36, 38, 40kg
2 Disc type AWC Magazine
AWC-F45-6,8,10 φ85 × 280 38, 40, 43kg
3 Chain type AWC Magazine AWC-C45-20 φ85 × 300 145 kg
BT40-RN40, RN45 According to the model of M/C
4 Work Change Finger
BT50-RN40, RN45 According to the model of M/C
RN40-63×25 Most suitable jig block will
5 Work Fixing Jig Holder
RN45-85×32 be recommended. (Option)
7 Hydraulic Unit TCC -150AWC Specification varies depending on the system. P. 32
★Work Fixing Jig Holder: ISO Taper ( 7/24) or NC5 Taper (1/10 short taper & double contact ) is also available.
Please refer NC5 TOOLING SYSTEM catalog for NC5 Taper.
20
D 290
2 Disk type AWC φ450
Magazine
D
PCD PC
AWC-F40 : 385
AWC-F45 : 340
270
30
180
450
120
215
3 Chain type AWC
Magazine 135 30
215 130
AWC-C45-20
Pitch between
Pots : 130mm
523
523
335
270
300
1020 250
A E 45 40
A B C D E
Face Contact
Standard Pull Stud : PS-3
Holder with ID, Pull Stud with
ID are available. (Option )
32
Improvement in Productivity
with AWC SYSTEM
When the disc type AWC magazine is operated for one hour during the noon recess and another one hour after
the official working hour, three months of the practical machining (not theoretical) can be obtained.
( 1+1hour ) ×22days/month×12month
= 3 months
8hours/day ×22days/month
Further, as shown below, AWC system provides more cost performance per one operator with an increase in the
number of AWC system.
Operating Operating one M/C Operating two M/C Operating three M/C with
Condition
Item with one operator with one operator one operator using AWC system
0 1000;
N0 MXX;(Air blow ON)
N1 MXX;(CNC rotary table 360° rotation)
N2 MXX;(Air blow OFF)
N3 S100;(Spindle low gear change)
N4 G00 G90 X0. M19;(Spindle orientation・CNC rotary table X position)
N5 Z0.;(CNC rotary table Z position)
N6 Y_;(Y approach)
N7 G01 Y0. F500;(CNC rotary table Y position)
N8 MXX;(Unclamp jig holder)
N9 MXX;(Air blow ON)
N10 G01 X−10.;(Pull jig holder out.)
N11 G04 P2000;(Dwell for cleaning)
N12 G00 X_;(Completely pull jig holder out.)
N13 Z_;(AWC magazine Z position)
N14 X_;
N15 Y_;(AWC magazine Y position)
N16 X_;(X approach)
N17 G01 X_;(AWC magazine X position・Insert jig holder)
}
N18 Y_;
N19 Y_ Z_; (Index AWC magazine)
N20 Y_ Z_;
N21 G00 Y_; Y relief)
(
N22 Z_;(AWC magazine X position)
N23 Y_;(Y approach)
N24 G01 Y_;(AWC magazine Y position・Grip jig holder)
N25 G00 X_;(Pull jig holder out)
N26 Y0. ;(CNC rotary table Y position)
N27 X_;
N28 Z0. ;(CNC rotary table Z position)
N29 X_;
N30 G01 X−10. F1000;(X approach)
N31 G04 P2000;(Dwell for cleaning)
N32 X−3. F500;(X final approach) N21
N33 MXX;(Air blow OFF)
N34 MXX;(Clamp jig holder・Jig holder is pulled 3mm in axial direction) N20
M35 G00 Y_; Z N22
N19
N36 G28 Y0. Z0.;
N37 G28 X0.; N18
N38 M99; N23 N24
Y
★ This program is made under the condition that there is no interference for the movement of
AWC finger between CNC rotary table and AWC magazine.
Indexing of AWC magazine
33
Application of AWC SYSTEM
The followings are the drawings of AWC systems and their work samples. Please contact with us about the
reduction of your production processes, improvement of precision and flexibility of your plant
■ AWC Disc type Magazine ■ Horizontal AWC Magazine ■ Rotary Joint & Swing Box
& Example of Face Mill Cutter with Work Identification Function
as Work Piece Cables and hoses are fixed
Face mill R/W head for ID relatively to the tilting movement.
(work piece) Apply to 5AX-230,5AX-300 &
5AX-400.
AWC magazine
with R/ W head for ID
Swing box
Rotary joint
34
Servo Motor List
Maker and Motor Model
Stall Torque 1 Nm 2 Nm 6 Nm 3 Nm 12 N m 22 N m
Rotation Speed 2000min-1
2000min
2000min
-1 -1
2000min-1
1500min-1
1500min -1
Depending on the application, the rotation speed of CNC rotary table can be
10
increased to increase the rotation speed of the motor.
Constant Feed
Servo enable is basically kept OFF during the mechanical brake clamps. CNC rotary table Rotation Speed
0
is using "Carbide Worm System" and can be used "always servo enable ON and the 0 1000 2000 3000 (min-1)
Moving
In-position
Check
OK
Final Positioning Timer
Clamp
Unclamp ON
Confirmation
●Guide line of clamp timer
OFF Pneumatic system : Approx. 100msec.
Clamp OFF Hydraulic system : Approx. 300msec.
Confirmation It will differ depending on the types of the brake and piping layout.
ON
35
Attachment for Series CNC ROTARY TABLE
All of Series CNC Rotary Tables, as the through holes are standardized φ60 straight hole, they have same attachment in common. Plentiful
attachment can be supplied according to your application.
■ 5C Collet Chuck
D-1
Centre socket
Draw bolt NT40 holder
NT40
Manual tailstock P. 38
A-1 A-2
D-5 D=φ3∼φ25
A-3 Hydraulic tailstock
D=φ20∼φ50
Fixing handle 5C collet chuck CNC105A21-5C
5C collet
X R
■ Air / Hydraulic Tailstock
Scroll chuck P. 37
P. 38
Bolt with lever Chuck plate Clamping
D-6 D-22 lever
Slim chuck
φ94
Bolt with lever
D-6 D-21 D-23
Adjusting handle
for collet clamping
50 Main body of 5C collet chuck
5C collet
O.D.chuck I.D.chuck
Rotary cylinder for
Centre socket
work clamp/unclamp
NT40 ■ Hydraulic Unit
D-2 NT40 holder
Air/hydraulic tailstock
Rotary Cylinder for
work clamp/unclamp D-22
D-2 Slim chuck
Hydraulic tailstock
Rotary cylinder for
work clamp/unclamp D-21 D-23
D-2
φ65
φ72
φ95
φ70
φ80
φ95
Changeable jaw
C Table Surface
B
E ■ Front End Dimensions with Scroll Chuck & Chuck Plate
Chuck Plate
Chuck Size
Code No. A B C D E F Fig. No.
4″ X-4B 110 60 19 80 13 60 2
X-5B 16 60 2
5″ 130 61 23 100
A
F
D
X-5C* 4 60 1
X-6* 4 50 1
X-6A 16 60 2
6″ 165 68 40 130
X-6B* 4 60 1
X-6E 15 60 2
F
ig.1 X-7A* 4 60 1
X-7B 16 60 2
X-7C* 4 50 1
7″ 192 77 43 155
X-7D 16 80 2
C B E Table Surface X-7G 18 75 2
X-7K 16 105 2
X-9A,9B, 60,75
18 2
- 9C,9G, 80,105
9″ 233 85 52 190
X-9D,9F 20 130,60 2
A
F
D
X-9E 25 60 2
X-10,10A 130,80
20 2
10″ - 10C,10D 273 87 55 230 75,105
X-10B 25 60 2
X-12,12B 75,130
20 2
F
ig.2 12″ - 12C,12G 310 92 57 260 80,105
X-12D,12F 25 80,105 2
★ The dimension from the table surface to the jaw is; * :B+C Others: E+B+C
C
B
Table
Width
E ■ Power Chuck & Rotary Cylinder
Chuck Power Chuck Rotary Cylinder
A B C D E MIN.Table φ
Size Code No. Code No.
HH4C-80 115 215
4″ HOIMA-4 110 70 27 φ100
HO5CH-100 130 220
D
A
●
●
●
HH4C-80 115 215
● ● 5″ HOIMA-5 135 70 27 φ150
HO5CH-150 186 235
HH4C-100 135 240
165 94 43 φ170
2
5 4 6″ HOIMA-6
1 3
HO5CH-175 210 240
HH4C-125 160 250
1 Power Chuck 8″ HOIMA-8 210 110 43 φ250
HO5CH-250 290 295
2 Rotary Cylinder HH4C-125 160 250
10″ HOIMA-10 254 120 43 φ300
3 Chuck Adapter HO5CH-300 340 310
4 Cylinder Adapter HH4C-140 180 260
12″ HOIMA-12 304 140 53 φ320
5 Connecting Rod HO5CH-300 340 310
★ HOWA power chucks and rotary cylinders(Higher : hydraulic, Lower : Air) are listed. Other maker's one can be
When power chuck or rotary mounted, please specify the Code No.
★ Above power chucks are not applicable to NST Table. Please contact with us for mounting.
cylinder is attached on ★ Rotary cylinder for 5AX- table is NIKKEN made.
5AX- table, the 5AX- table ★ NIKKEN air/hydraulic rotary cylinder is also available.
must be High Column table.
37
TAILSTOCK (MANUAL, AIR, HYDRAULIC)
■ List of Tailstock and Support Table
Manual Manual Air/Hyd. Tailstock Hyd. Tailstock Support Table
Tailstock
Tailstock
(Kg)
φ25
100 stroke
■ Hydraulic Tailstock
φ28
20
H-150S
H
38
Accuracy Standard
■ CNC Rotary Table
No. Measuring Item Measuring Method CNC105 CNC180 250
202 CNC200 CNC300 CNC321 CNC401 CNC501 CNC601 CNC801 CNC1200
3 Concentricity of centre bore 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm
Cumulative
7 Indexing accuracy ±30″ ±20″ 20″ 20″ 15″ 15″ 15″ 15″ 15″ 15″
8 Repeatability 4″ 4″ 4″ 4″ 4″ 4″ 4″ 4″ 4″ 4″
5AX-230 on 3 Dimensional
Measuring Machine
2 Deviation of table surface at tilting angle 0° 0.02mm 0.02mm 0.02mm 0.01mm 0.01mm 0.02mm 0.02mm 0.02mm 0.02mm
Cumulative Cumulative
7 Indexing accuracy of rotary axis 20" 20″ 20″ ±30″ ±20″ 20" 20″ 20″ 20″
9 Indexing accuracy of tilting axis Cumulative 60″ 60″ 60″ 60″ 60″ 60″ 60″ 60″ 60″
★ For Ultra Precision option: One rank higher accuracies than the above list are inspected.
39
CNC ROTARY TABLE Special Specification 1
■ Ultra Precision (True Closed Loop)
In ultra precision, 3 grades can be selected for indexing accuracy; ±3", ±
5" and ±10" (ISO 230 Accuracy Measuring Method).
Velocity Loop
High resolution rotary encoder is mounted at the back of Rotary Table for
Wave Forming
detecting positioning feedback, to realize true closed loop. (Position is
EXE Unit
detected on the rotating table itself.)
In case indexing unit of 1° or very high rigidity is required, please select
Hirth Coupling Index NSVZ, NSVX series table.
Position Loop P. 27
● Rotary Encoder and Wave Forming Unit for 5AX- Tilting Rotary Table
Indexing ROD700
Table Model
Accuracy ±5 ″ ±10 ″
1. Cylinder type Rotary Joint 2. Flange Plate type Rotary Joint 3. Built-in type Rotary Joint
Retrofitting to standard CNC rotary IN ports position can be changed at JAPAN : PAT.
table is possible. any angle of 360° . The every position For CNC321, 401, 501, 601 & 801, 8 IN
which causes no interference against ports are arranged on the table body.
OUT port IN port M/C can be selected. Centre flange and centre shaft are as
OUT port an option.
OUT port
IN port
IN port
Centre Flange
180,202 6+ 1*1 4 25
200,250 8+ 1*1 6 30
321,401 Proper Clamp Conf.
10+ 1*1 8 + 1*1 & Cleaning
401H ,503H
501,601 12+ 1*1 8 + 1*1 Pallet Clamp Unit
5AX-130,150 2
(4)
200Ⅱ,220Ⅱ 3
(6) Guide Pin
250 3* 2
300 4
(6)
350 6* 3
400 9* 4 CN C401
Fixture
41
CNC ROTARY TABLE Special Specification 3
■ Water Resistant
Mechanical parts of table are perfectly sealed. For water
resistance to electric parts such as motor, switches, and
cables, cable directly coming out of CNC rotary table is
recommended as an option.
In all of rotary tables with NIKKEN 21 controller, cable
direct out type is used as standard. Harting connector
type is also available for the rotary table with 21 Cable Direct Out type
controller as an option.
In all of rotary tables with NIKKEN 21PW controller, drip
proof connectors are used as standard. Cable with Blade (Option)
Standard Length: 5m
For all CNC rotary tables, mark obtained parts or equivalent and
marked electric parts are used, ensuring high safety.
: Safety approval mark by TUV RHEINLAND.
: Safety mark required for marketing in Europe from '95.
A (Down) VBA-1110-02
OUT Pressure gauge IN Pressure gauge
■ Air Intensifying Booster (Max. Output: 0.7MPa) Rc1/4 Rc1/4
IN port OUT p ort
The air pressure can be double by Air Intensifying Booster. This is suitable for tables with the
111
Double Intensifying Braking System such as the tilting axis of 5AX-130. P.56
50 50 50 70
110 NBH-100-X 150
Rc1/4
■ Air Hydraulic Unit Oil Capacity: 100cm3
Input pneumatic Pressure:
160
130 10
251
391 Example of air hydraulic unit
■ The External Solenoid Valve Unit located in back side of CNC321
This unit is selected for easy maintenance to change the solenoid valves without
detaching the motor cover.
0°
This table is driven by the Direct Drive motor with high torque, which is perfect for high
precision profiling on the M/C driven by the linear motor.
230
MAX.150min-1
42
CNC ROTARY TABLE Special Specification 4
NIKKEN CNC rotary tables are used in various kinds of world wide applications. Please contact with us with the dimension of your work piece
and construction of the jig fixture etc. We will recommend you the best application.
■ Combination of CNC
Rotary Tables
CN C 17 0 + TA T 105
Tail Stock is used together. Y axis stroke of the Y axis stroke is enough Tilting range is 30-135
M/C is not enough
■ Application of 5AX-Table
Welding on
curved plane Cutting off on
curved plane
Automatic
Positioning Pin
5AX-Table on Laser
Welding/Cutting off Machine
Angular Head
Sensor to detect the cutting edge
Hobbing of tooth
module 6∼7
Emission
Immunity
Declaration of Conformity
Caution
● Always be careful not to inflict personal injury on any shop objects when unpacking fix to the machine table using the fixings provided.
this equipment. ● Please follow the instruction manual for installation, wiring of cables and hoses.
● Caution should always be used when lifting this product. Especially when using Failure to connect wiring correctly may cause fire or a serious accident.
lifting equipment. Manual lifting of this product may cause serious back injury. ● This table has been given a waterproof treatment, however if ingress of coolant
Always use safe lifting techniques. should occur, stop using the table immediately. Failure to do so may result in the unit
● Install the rotary table on a well ventilated place hidden from direct sunlight, on a catching fire or causing serious electric malfunction.
place not exposed to corrosive gas such as sulfuric acid and hydrochloric acid. Do ● Always ensure that pneumatic or hydraulic hoses are connected correctly.
not install the rotary table on a place with excessive high/low temperature. (Normal ● Always keep the air filter clean to prevent water and dirt ingress from the air supply.
operating temperature: 5℃∼40℃) ● Please ensure that the hydraulic pressure flows constantly on the pump line at brake
● Under the lower temperature condition, please warm the rotary table up just after clamp in the save energy type hydraulic circuit.
power on. Or, please use lighter lubrication oil as another solution. ● Please use CNC rotary table within the specification. Exceeding the specification
● Only the specified power voltage should be used. Incorrect power supply may result may cause defective components and irreparable damage. Please contact with us in
in fire. case of the beyond the specification before ordering. P. 46
● Always power off the machine before attempting any installation and wiring work. ● Never modify the table by yourself without previous agreement of NIKKEN
Failure to do this may result in serious personal injury or electric shock. ● Never to touch any moving parts. Failure to follow this instruction may result in
● The machine on which CNC rotary table is installed should have a complete cover or serious personal injury.
splash guard. ● For the rotary table with the NIKKEN controller, firstly turn the power of NIKKEN
● When installing this product onto a machine tool, always pay special attention to the controller off, then turn the power of main M/C off at the end of operation.
location of cables, hoses and hydraulic tanks (if used), to check for interference. ● Always remove swarf from the table after use. Long term operation without cleaning
● Please make sure that all cables and hoses are sufficiently long to allow full axis may cause damage to the internal mechanism.
travel. ● Always change the lubrication oil annually to prevent the gear wear.
● Always ensure that there is no interference with the CNC rotary table or tailstock unit ● If a collision occurs with the table, power off the machine controller immediately and
of the ATC (Automatic Tool Change) position. contact your distributor for repair.
● Always ensure safe cable runs according to the instruction manual in order not to ● Always stop using the table if unusual noises are heard or the slackness or defection
interfere with the machine operation. It is dangerous if the cables become entangled of work piece and jig fixture are found. Irrepanable damage may be happened.
with the machine table or spindle unit. Please contact with your distributor for repair.
● Always check the parallelism and squareness of the table to the machine axes and
45
Technical Information of CNC ROTARY TABLE
Upper Support
1 Load Calculation
In case using conditions are beyond the specification of CNC Approx. Weight Approx. GD2
No. Shape Quantity
(Kg) (GD2/4 ) Kgm2
rotary table, please inform us the work piece, jig fixtures, required
indexing time etc. Then, we will calculate the load of your 1 CNC400T Eccentricity: 450mm 1 260 59
application, and select the suitable CNC rotary table. 2 Tailstock Eccentricity: 120mm 1 80 14
When such jig fixture and work as right hand are to be rotated on 3 Base 1 11 10
CNC rotary table, we analyze into ①∼⑤ elements, and calculate
4 Upper Support Parts 1 30 2
as per the list shown at right hand side.
5 Pallet Clamp Fixture Eccentricity:120mm 1 80 6
Total 560 91
Rapid Acceleration/Deceleration
2 Indexing Time Comparison Item Positioning Speed Time Constant
Item Using Years
Indexing
44.4min-1 150msec accuracy
Indexing Time = Acceleration Time + Rapid At installation Cumulated 10sec
22.2min-1 100msec
Positioning Time + Deceleration Time. After 7 years Cumulated 17sec
MAX. moving angle is 180° . Therefore, not only rapid
Angle ( °
)
positioning time, but also acceleration / deceleration CNCZ202 CNC202
180 Indexing Accuracy (sec)
characteristics is very important. The graph at
right hand side shows that CNCZ202 (high speed),
150
with it's excellent acceleration / deceleration 10
capability, gives a very substantial time saving of
120
approximately 300 msec. on this 90°movement 0
comparing with CNC202 (standard).
CNCZ202 : 500 msec. 90 10
0
500 1000 1500
Indexing Time (msec)
3 Durability
In 24 hours continuous operation, durability is one of the most important conditions.
Thanks to Carbide Worm System, NIKKEN CNC rotary table ensures highest anti wearing
nature even at the severest load conditions with high speed indexing. The graph at right hand
side shows the worm wheel & worm screw and accuracy inspection of the table having been
used for 7 years on CNC special purpose machine in production line of automobile parts plant.
Worm System after 7 years used.
46
NIKKEN CONTROLLER Specification1
■ Minimum Command Increment: 0.001°or 1sec.
21 controller can drive all models of NIKKEN CNC rotary table.
■ Single M signal provides Various Automatic Operation.
Any unequal dividing, equal dividing, arc cutting, lead cutting etc.
can be done very easily.
21 Standard
1
10
MPG
N No.
Search Box
5m
Air/Hydraulic
Cylinder
21: single phase AC200/220V 5m
21PW : 3phase AC200/220V l 5m
Signa
For M
Power 5 m KEN
RS232C NIK
5m
Tape Reader
Tape Puncher
CNC
Rotary Table
Jig Plate
for AWC System
Interface Box
P.32
Jig Holder
Auto Programming Tool for AWC Finger
or Personal Computer
r n
nde atio Changeable Robot Finger
Cyli onfirm Centres
tC
e men
Mov
Chuck
Manual
Air
Air/Hydraulic Hydraulic
Tailstock P.38 Chuck
P.37
47
NIKKEN CONTROLLER Specification 2
■ Main Specification of Controller (NIKKEN- 21 controller)
The operation, programming and the interface to M/C are interchangeable with the old NIKKEN controllers
( , 8800AX).
■ OPTIONAL SPECIFICATION
1 True Closed Loop 2 (Manual pulse generator
X1, X10, X100) 3 Five M functions 4 External N Number
Search Function 5 External Position Display
This is to be used for ultra This pulse generator enables Control and confirmation of When plural programs are When the direct angle command
precision rotary table. the table to be rotate or tilted other actuator (hydraulic tailstock, entered in 1000 blocks. Desired
interface is used, this display will
by manual operation on every coolant controller, robot etc.) can N number can be searched from
0.001∼0.1°unit. be done from 21side. 21 outside (applicable also to FMS be used near M/C MDI panel.
for AWC, this is included as line).
standard.
6 External Power ON/OFF 7 Pitch Error Compensation 8 Output Signal *2 9 Harting Connector Type...Only for 21
Interface to perform Power Rotary Axis: Work Zero position signal is the signal Harting Connector can be
ON/OFF by external circuit is by 15°unit × 24 points set to ON while the CNC rotary table corresponded to the CNC
available. Tilting Axis: is in the work zero position. Alarm Out Rotary Table side.
by 5°unit × 24 points signal is the signal set to ON when
21 is in alarm condition. These
signals can be used for interlocking
function.
48
Explanation of the PENDANT 1
ON OFF ① Power Switch
▲
▲
+ Clockwise, - Counter clockwise.
While this button is being depressed, the table
continually rotates slowly. When this button is
depressed once, the table steps by 0.001°(1").
⑤ High Speed Button
HI
When this button is depressed together with ③
or ④,the table rotates in rapid feed.
When jog ⑪ while depressing ⑤ ,table moves
as following;
Gear Ratio Table Movement Gear Ratio Table Movement
1:720 0.5° 1:90 4.0°
1:360 1.0° 1:60 6.0°
1:180 2.0° 1:45 8.0°
1:120 3.0°
⑨ Stop Button
STOP
The table slows down and stops. (Feed Hold
Function). When ⑧ is depressed again, the
table rotates the remaining angle of the
program.
⑩ Continuous Feed Button
CF When this button is depressed, the table rotates
continually. And, when ⑨ is depressed, the
table stops. The desired feed and direction are
to be input in N997 Block. (Refer P. 51 ⑧)
⑪ Original Point Set Button
ON OFF ●
1 Power Switch ORG When this button is depressed at any angle, the
●
2 Emergency Stop Button position display shows 000.000° , and it is used
as the work zero position. When the cumulative
− ●●
3 4 Manual Jog Button
+
angle becomes 360° ,work zero position signal is
▲
▲
49
Explanation of the PENDANT 2
Display DIV : Automatic equal dividing times 0 to 9999.
Lead cutting instruction (G07) 0 to 999.
DIV(4digits) Q : Final number of repeating function (G27)
Q(3digits) 000 to 999.
F : Cutting feed F001 (0.01 min-1 ) to F999 (9.99
min-1).
Rapid feed F000 or F0.
F、L(3digits)
L : Repeating frequency 0 to 999.
50
Operation & Confirmation of PROGRAMS
Before programing, be sure that mode is EDT .
Before start the programs, push * * ...... or ...... in EDT mode, and confirm input date.
Operation of Keys. Then start the program in MAN mode to confirm the moving.
N 000 θ 45 ・ F 0*
① 45° Rapid feed.
Angle Input Angle No need of pressing 0 under decimal point.
Dividing
N 000 ST Sequence No.
45.123° N 0 0 0 θ 4 5 1 23 F 1 2 3 *
② 123 x 1/100 min-1 rotation speed.
means 45.123°
Arc
R Cutting Feed : = 2πR x 1.23 min-1
Milling
N 000 ST = 7.7 R mm/min.
4
5° 4
5°
③ 4
5° 4
5° N 000 J 0 θ 45 ・ F 0 *
Equal After finishing N000 return to N000.
Dividing 4
5° 4
5°
N 000 ST
4
5° 4
5°
N 000θ 45 ・ F 0*
57.396° 45° 001θ 3 5 1 20 * In case of the same feed rate in the following
④ 002θ 6 1 5 67 * blocks just command once. (Modal type)
35.12°
67.35°
003θ 9 3 5 67 *
Unequal 004θ 6 7 3 50 *
Dividing 005 J 0θ 5 7 3 96
6
1.567°
*
93.567°
N 000 ST After finishing N005 return to N000.
⑤
0°
45.123° N 000θ 4 5 123 F 0 G 9 1*
001θ 1 8 1567 * Incremental Command (Modal Type)
Incremental/
90.987° 002θ 9 0 987 *
Absolute 0 0 3 J 0θ 0・ G 90*
Dividing
181.567° N 0 0 0 ST To W zero-point Absolute Command (Modal Type)
N 000θ 1 3・ F 0*
001θ 1 4・ *
1
31
002θ 1 8・ *
4
1
8
13
003 G 2 7 Pθ 0 2
DIV
O F 2*
L
⑥ 14
18 L : Repeat 2 times
Repeating 13
14 θ: Starting N000 Q : Finishing N002
Function 18 Command of repeating function
● SUB-Program (J/RET) and Loop-Jump Function (G25) can be used.
N 000 ST
However, programming can be done more easily when Repeating
▲
⑦ 45°
N 000θ
− 4 5・ F 0
PRM *
Counter
Clockwise Counter Clockwise (CCW)
Rotation N 000 ST
⑧ N 9 9 7θ
− 0・ F 50
PRM * Continuous feed 0.5min-1 (CCW)
Continuous Command of continuous FeedStart
CF
Feed 0.5 RESET
S tart SP Stop
⑨ 158°
90° N 000θ 9 0・ DIV 1 3 F 2 00 *
13
11 This means 90° ÷13.
Equal 0 0 1 θ 1 1 2 ・ DIV 2 3 F 0 * Feed rate can be commanded from 0.01 min-1
Dividing 112° 0 0 2 J 0 θ 1 5 8 ・ DIV 1 1 * to rapid speed.
23
of Arc
dividing N 0 0 0 ST
⑩ N 000θ 3 6 0 ・ DIV 9 1 F 0* 91 Equal dividing of circle and go to N001
Equal 001θ 3 6 0 ・ DIV 7 7 * 77 Equal dividing of circle and go to N002
Dividing 002θ 3 6 0 ・ DIV 1 11 * 111 Equal dividing of circle and go to N003
of Circle 1231 003θ 3 6 0 ・ DIV 2 31 * 231 Equal dividing of circle and go to N004
(360° )
231equal
9177111 dividing 004 J 0 θ 3 6 0・ DIV 1 2 3 1* 1231 Equal dividing of circle and return to N000
Optional Specification
⑪
M function N 000 G 6 0 * Tailstock forward
0 0 1 θ 3 6 0・ DIV 1 0 * Circle is equally divided into 10 sections.
002 G 6 1 * Tailstock backward
Example of automatic operation using M function.
G62 on the rotary axis controller is M function to active
the tilting axis controller for 5AX- table.
51
Example of PROGRAMS
1 Example for Circle Drilling & Tapping ● Program of 21
(23 equal dividing) N 0 J 0 θ 3 6 0・ DIV 23 F 0*
● Program of NC Machine 23 equal dividing of 360°
0 0 0 0 0 ;…Main program After finishing N 0 0 0, return to
: N 0 0 0 again.
M 9 8 P 0 1 0 0 L 2 3 ;…Drilling cycle 23 times 23 equal dividing on circle for drilling
: & tapping
M 9 8 P 0 1 0 1 L 2 3 ;…Tapping cycle 23 times
When NC Machine executes the sub program
M02 ; 23 times, drilling & tapping of 23 holes is completed
0 0 1 0 0 ;…Sub program 1 with 23 equal divisions calculated to 1/23rd of 360°
: to third decimal places automatically, e.g. 15.652° .
G 0 1 Z ;…Drilling fixed cycle
M21;
M99; ● Program of 21
0 0 1 0 1 ;…Sub Program 2 N θ 2 1 0 ・ F 0 G 9 1 * …Rapid feed to
: starting point ①
G 0 1 Z ;…Tapping fixed cycle Incremental command
M21; (Modal Type)
Fig. 1 402+69.22
=80mm
Calculations for Feed Rate in Lead Cutting
1. Make a development elevation like Fig.2 to calculate the vector.
40mm Fig. 2
2. Give feed in lead cutting (cutting feed from ① to ②).....e.g. 200 mm/min (depend on work piece materials).
3. Cutting speed of X axis: Fx= 200 mm/min x 40 mm ÷ 80mm =100 mm/min F100 *1
4. Cutting speed of θ axis: f = 200 mm/min x 69.2 mm ÷ 80mm =173 mm/min
173 mm/min x 1min-1 ÷ 314 mm/min =0.55min-1 F55 *2
: X
26.97
MS3102A18-1P is drill
Input must be set to B contact only for 5AX-Tables. For other
Tables, you can choose A/B contact for Emergency Stop Input. provided. Arrange the
electric circuits of your
Mounting dimensions
machine side.
t1=30∼1000msec
Input Signal COMMON (0V)
Axis
Movement t1 Start Signal (Rotary Table Start, Simultaneous
Movement Start, Continuous Feed Start, Work
1 Block Finish Zero Return, Machine Zero Return... )
Signal t2=30∼∞msec
t1 and t2 can be set by parameter.
Emergency Stop (A/B Contact)
M23 : Machine Zero Return and Reset Signal for Program Jump
… Connect as
Signal for Machine Zero Return required
MS3102A18-1P
■ RS232C Automatic Loading Interface. ... Pendant is to be used for manual operation and maintenance only.
JAPAN PAT.
External Position Display
Program is loaded from Custom Macro of M/C, and start the
program by the ordinary M signal. Total management of programs 21 1 2 35
67
can be done on only M/C side. The necessary functions of M/C
side are;
{
Custom Macro
Custom Macro External Output Function
2 sets of M signals
e.g.
{
ble
M21 : Start signal RS232C ca
X0. X300.
M/C Main Program Macro Program
e.g. Machining of Imperial Blade (Down Loading to 21)
O0001; O8000;
G65 P8000; M24; Activate 21 automatic loading function.
POPE N ;
G01 Z_; #100=165; Send %,CR,LF.
X300; BPRNT [#100[0]] ;
Y_Z_M21; DPRNT [N10 G90 A22.149] ;
Send block data.
X0;
⋮
Y_Z_M21; #100=165;
Send %,CR,LF.
X300; BPRNT [#100[0]] ;
G04 P3000; Dwell 3sec.
PCLO S ;
M99; N No.must be specified on each block data.
53
Technical Information of NIKKEN CONTROLLER 2
■ RS232C Direct Angle Command Interface … Pendant is to be used for manual operation
JAPAN PAT.P and maintenance only.
This interface can start the block after sending one block data from
custom macro of M/C. Equal dividing function (e.g. divided by 7) 21 External position display
67
also can be sent. Therefore, program will be simple and more 1 2 35
accurate and the total management of the programs can be done
only on M/C.
Required functions at the M/C
Custom macro RS232C cab
le
21 #1
M/C SD 1 1 1 SD
21 #2
RD 2 2 2 SD
The same data is transmitted in all lines to each 21. SD 3 3 3 RD
RS 4 4 4 RS
● RS232C interface CS 5 5 5 CS -connect to RS
The cable is available as an option. DR 6 6 6 DR-connect to ER
Baud rate : 4800, 9600 bps SG 5 5 7 SG
Code : ISO 8 CD-connect to ER
Data bit length : 7 bits 20 ER
Parity bit : Even parity
Shield line
Stop bit length : 2 bits
Parameter setting of M/C must be“LF CR”or“CR LF”
is sent at EOB sending.
● Macro program for direct angle command (Example for only rotary axis control)
O 8000; N6 DPRNT [ID#7[10] A#1[43]E#8[40]];
POPEN; GOTO 10;
#100=165 ; N7 IF [#9 EQ #0] GOTO 8;
BPRNT [#100[0]]; DPRNT [ID#7[10] A#1[43]F#9[30]];
IF [#13 EQ #0] GOTO 5; GOTO 10;
IF [# 8 EQ #0] GOTO 3; N8 DPRNT [ID#7[10] A#1[43]];
IF [# 9 EQ #0] GOTO 2; N10 BPRNT [#100[0]];
N1 DPRNT [ID#7[10] G#13[20]A#1[43]E#8[40]F#9[30]]; G04 P200;
GOTO 10; P CLOS;
N2 DPRNT [ID#7[10] G#13[20]A#1[43]E#8[40]]; M99;
GOTO 10;
N3 IF [#9 EQ #0] GOTO 4;
DPRNT [ID#7[10] G#13[20]A#1[43]F#9[30]]; Caution
GOTO 10;
N4 DPRNT [ID#7[10] G#13[20]A#1[43]]; Work zero position signal and alarm out
GOTO 10; signal can be output as an option. Be
N5 IF [#8 EQ #0] GOTO 7; careful that these signals are non-contact
IF [#9 EQ #0] GOTO 6; type output and output common line is 0V.
DPRNT [ID#7[10] A#1[43]E#8[40]F#9[30]]; Please contact with us for more details.
GOTO 10;
54
Compact CNC ROTARY TABLE with 21
Dimensions with NIKKEN 21 controller are shown. Please contact with us for CAD(DXF format).
CNC105A21 52
140 93
313
220
Powerful Brake
Brake Torque : 205Nm
40
φ30
93
φ105
198
φ60
105
14
150 15 Air purge function is provided.
170 128
326
φ40
106
φ180
241
φ60
135
14
16 Air purge function is provided.
147 180 130
346
φ40
106
φ200
241
φ60
135
14
16 Air purge function is provided.
147 180 150
373
CNC200A21 50 195 141 232
9
63
φ50
125
φ68.5
φ200
φ50
275
150
18
190 26
230 117
456
53 200 143 313
9
65
φ52
125
φ250
φ81.5
CNC250A21,300A21
φ60
295
170
18
195
23 255 178
463
53
200 150 313
9
65
φ52
150
φ81.5
φ300
φ60
320
55
ROTARY TABLE with 21
External dimensions will be different according to the type of the servo motor. Dimensions with NIKKEN
21PW controller are shown. Additional axis specification is also available, please contact with us.
φ105
φ130
205
30 Pitch
φ400
435
230
125
18
Photo. shows CNC401A21PW. 235 15
355 265
φ160
φ130
φ132
300
35 Pitch
φ600
610
310
187.5
20
Photo. shows CNC601A21PW. 275 40
520 248
600 710 80
φ350
φ300
φ300
500
φ1200
1250
22
650
150 260
Photo. shows CNC1200A21PW. 450 450 70 270
φ30
Tilting : 303Nm
260
242
φ60
102
112
372
523 112 260 Tilting Centre
247 276
φ105
150 112
150 70
262
Photo shows with φ130mm plate.
240
230
220
55
φ50
Tilting : 490Nm
190
φ60
130
167
295
295
265
60
145
φ81
Tilting : 2,000Nm
φ105
φ80
315
360
160
320 265 265
480 530
280 200 200 330 5.7
φ350 R24
475
445
435
300
Rotary Centre
570 905
φ132
φ130
φ160
φ550
25
R3
138
590
592
518
380
57
NIKKEN World Wide Sales & Service Branch
NIKKEN builds the most Rigid, Precise, and Durable CNC Rotary Tables for the
worldwide manufacturing market. There are overseas Sales Branches in 11 countries. Each Sales Branch
maintains Tooling and CNC Rotary Table inventory, and our service
engineers look after the maintenance and service of our products. In other
regions (for example: East and South Asia, Oceania, South America, Africa,
etc.), we have trained distributors. If you are looking for a CNC Rotary
Table that isn't featured in this catalog, NIKKEN's Sales Branches and
distributors are capable of handling inquiries for special CNC Rotary Tables.
EMO
( )
HANOVER
PARIS
MILANO CIMT IMTS
(BEIJING) (CHICAGO)
JIMTOF LYNDEX-NIKKEN(U.S.A.)
(TOKYO)
JIMTOF'02 TOKYO
NIKKEN SWITZERLAND(SWITZERLAND)
EMO'03 MILANO
● This mark indicates where the four largest machine tool exhibitions in the world are held.
NIKKEN attends numerous exhibitions to inform and support our customers worldwide.
NIKKEN SCANDINAVIA( SWEDEN)
EURO CENTRE & NIKKEN U.K( UK) PROCOMO( FRANCE) VEGA INTERNATIONAL( ITALY) NIKKEN DEUTSCHLAND(F.R.GERMANY)