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CNC ROTARY TABLE SERIES

NIKKEN KOSAKUSHO WORKS, LTD.


CAT.NO.8167
CNC ROTARY TABLE
CNC ROTARY TABLE for Full Automation

Japan  (PAT. 1856406) Ion Nitrided


USA  (PAT. 4576058)
Worm Wheel
Germany(PAT. DE3417860C2)
UK   (PAT. 2158546)    HV930
France (PAT. 8407554)

Steel Way
HRC58   60

Carbide Worm Screw

■ Work Sample Work samples are also shown on P. 34

Multi-setting on multi-planes
P. 32

1
CARBIDE WORM SYSTEM
Anti-Wearing, High Rigidity and High Speed Rotation
■ Carbide Worm Screw
Carbide Worm Screw, hard and strong against high speed
rotation, is used. (Photo at right hand side) [Material : V grade
Carbide: High anti-wearing and tough quality] Ultra heavy
duty, maintaining the high accuracy semi-permanently.
Comparing with the traditional combination of worm system
(phosphor bronze, aluminium bronze worm wheel and steel
worm screw), wearing is largely reduced and table is usable
for much more years, resulting in great cost-down.
For better impact capability, the special very hardened worm
screw is used for the worm system of the small tooth module.

■ Worm Wheel Depth 0.1mm


Fig.2 (micron) Backlash Compensation Fig.1
HV930 Phosphor Bronze / Aluminium
Material is special NIKKEN
Backlash(Amount of wearing)

Inside Bronze Worm Gear (22.2min-1)


order made steel. Specially 30
HRC 36
hardened and furthermore 25 NIKKEN CNC Rotary Table
ion-nitro treated on teeth. Thus, 20
CNCZ 200
the problem of sliding friction is 10 (44.4min-1)
solved. The hardness of teeth Hardness of Worm Wheel 5
surface and inside is shown at 0
3mon.  6mon. 12mon. 2 yrs. 3yrs.
right hand side. Useful Life

■ Dynamic High Pressure Oil Film Effect


  for High Speed CNC Rotary Table Z Series
NIKKEN'S experience in gear cutting and study of the pressure angle of worm screw carry out the
table's higher rotation speed (44.4min-1). The rotational speed of the screw creates the pressure to force
the oil between the gears preventing any metal-to-metal contact,
eliminating gear wear and producing high rigidity and durability.
Dynamic High Pressure Oil Film

■ Trouble of Insufficient Brake Torque of Tilting Axis is


  completely resolved. (5,000Nm)
JAPAN (PAT. 2142343) ・ U.S.A. (PAT. 5385424, 5507587) ・ EU (PAT. EP 0553355B1)

The proven tightening power of NIKKEN milling chuck with 40 years experience is
applied to brake of tilting axis of 5AX- tilting rotary table.

● No vibration at any tilting angle.


● Excellent in multi-face machining including heavy drilling and face milling.

Turbine Blade
High Speed CNC Rotary Table Z
series for high speed milling
marked arrow.

2
INDEX
CNC105 , 180 , 202
Compact CNC Rotary Table …………………………… P. 5 ∼ 6
High Speed Compact CNC Rotary Table Z series
Compact CNC Rotary Table with   21 Controller ……… P. 55

CNC200 , 250 , 300 , 321 , 401 , 501 , 601 , 801 , 1200


CNC Rotary Table …………………………………………… P. 7∼ 10
High Speed CNC Rotary Table Z series
CNC Rotary Table with 21PW Controller ……………… P. 56

CNC100 -2W, 3W, 4W,CNC180-2W,CNC20 2-2W,CNC25 0-2W


Multi-Spindle CNC Rotary Table …………………… P.15∼16

CNC180 B, 202 B, 250 B, 300 B, 32 1B, 40 1B


Back Side Motor Mounted CNC Rotary Table ………P.11∼12
High Speed Back Side Motor Mounted CNC Rotary Table Z series

CNC200 T, 260 T, 32 1T, 40 1T, 50 1T, 60 1T


Top Side Motor Mounted CNC Rotary Table ……… P.13∼14
High Speed Top Side Motor Mounted CNC Rotary Table Z series

5AX-130 , -200 , -220 , -230 , -300 , -35 0 -400 , -550


Tilting Rotary Table ………………………………………… P.19∼24
Compact Tilting Rotary Table with   21 Controller … P.57

5AX-2MT, - 4MT
Multi-Spindle Tilting Rotary Table ……………………… P.25∼26

NST250 , 300 , 450 , 500


Manual Tilting Rotary Table ……………………………… P.17∼18

NSVZ180 , 300  NSVX400 , 500 Indexing Accuracy ( ± 2")


  Ultra Precision Rotary Hirth Coupling Index …………P.27∼28
NSVZ: Min. Command Increment = 1 °
NSVX: Min. Command Increment = 1 °, 0.001 °

Built-In Type CNC Rotary Table


CNC401H,CNC503H …………………………… P.29
5AX-350,-T400 …………………………………… P.30
CNC503H This is a CNC Rotary Table specially designed
5AX-350 to be built into the machines.
3
Optional Specification, Accessories
& Technical Information
Ample Accessories are available for NIKKEN CNC Rotary Table.
For the additional or special specification, please fill in the specification mark sheet, and attach to your
order. For the rotary tables marketing in EU, please order specifying "With CE Mark". All rotary tables
are available with CE Mark.

■ AWC System P. 31 ■ Rotary Joint P. 41


Automatic Work Change system  Rotary connection for Air/ Hyd. chuck

■ Built-in Pallet Clamp System P. 41


■ Series Attachment P. 36
 Suitable to automatic pallet changer

■ Scroll Chuck ■ Water Proof Specification P. 42


Power Chuck P. 37  Available for water proof connector & cable

■ Various Kinds of Applications P. 43


■ Tailstock P. 38
 Recommendation of various kind of examples

■ Air Hydraulic Unit P. 42 ■ Assessment and


For the machine without hydraulic source.   Technical Information P. 45
 Assessment, instruction, caution,
■ Hydraulic Unit P. 36   load calculation, indexing time
  calculation and after service in overseas

■ Servo Motor List P. 35 ■   21 Controller P. 47


■ Technical Information of
■ Accuracy Standard P. 39
Accuracy and measuring method
  Controller P. 53
■ NIKKEN World Wide Sales
■ Ultra Precision P. 40   & Service Branch P.58

Selection Guide of
NIKKEN CNC ROTARY TABLE
CNC ROTARY Table ( M signal series ) with NIKKEN Controller CNC ROTARY Table for Additional Axis Control
NIKKEN 21controller is set with Machining Centre, NC Mill, Universal When the controller of Machining Centre has additional axis
Mill etc, Then, with only one M signal from machine side. Precision capability, this series is to be selected. In this case, please let us
Dividing, Equal Dividing (2-9999 dividing), Arc Milling, Lead Milling etc, know Machine / Controller Maker and Servo Motor type. We
can be performed easily and automatically. P. 47 manufacture CNC ROTARY Table applicable to any makers. For
Servo Motor.  P.35

■ Explanation of the Code No.


● 1 Axis CNC Rotary Table ● 5AX- Tilting Rotary Table
From Bench Drill Press to Large Machining Centre. Rationalization series with Tilting and Rotary Control.

CNC 401  F A - M 5AX- 220 FA-M


No letter: without motor M: with motor
No letter: without motor No Mark: DC servo motor A: AC servo motor
M: with motor Motor Maker
No letter: DC servo motor WA21: with NIKKEN 21 controller
A: AC servo motor DA21: with NIKKEN 21 controller for the tilting axis
Motor Maker F:FANUC M:MELDAS Y:YASNAC OSP:OSP
A21: with NIKKEN 21 controller T:TOSNUC N:NEC S:SANYO Z:SIEMENS
F:FANUC M:MELDAS Y:YASNAC I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
OSP:OSP T:TOSNUC N:NEC S:SANYO SEM:SEM B:BOSCH
Z:SIEMENS I:INDRAMAT H:HEIDENHAIN No letter: Right hand mounted motor
X:ISOFLEX SEM:SEM B:BOSCH
L: Left hand mounted motor
No letter: Right hand mounted motor
L: Left side motor Diameter of Table dia. mm
B: Back side motor 130, 200, 220, 230,
T: Top side motor 300, 350, 400, 550
No letter: Horizontal Location of the motor for tilting axis
V: Vertical No letter: horizontal
Diameter of Table dia. mm A: Back side of tilting axis
105, 180, 200, 250, 300, 320, 400, B: Back side of rotary axis
500, 600, 800, 1200 T: Top side motor
CNC: Standard
CNCZ: High Speed Z series 5AX-: Tilting rotary CNC table
NST: Manual tilting table
CNC401FA
5AX-220㈼ WA21
4
COMPACT CNC ROTARY TABLE
■ Wide application can be offered from small Drilling Press to M/ C.
■ Suitable for indexing/leads cutting of small size work pieces.
■ Various kinds of the work chucking attachments can be offered from
  5 C collet fixtures to the air/hyd. chuck. P. 36

●Explanation of the Code No. ( Example )

CNC 105 L F A - M
No Letter: without motor M: with Motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP T:TOSNUC
N:NEC S:SANYO Z:SIEMENS I:INDRAMAT H:HEIDENHAIN
X:ISOFLEX SEM:SEM B:BOSCH
No letter: Right hand mounted motor
L: Left hand mounted motor
Diameter of Table
105, 180, 200
CNC: Standard
CNCZ: High Speed Z series

CNC105 A21 and attachments

■ Specifications CNC202L
* CNC(Z)170 & 201 are special.
Specification is expressed in SI unit.
Rotary table with 21 controller, refer
For old gravity unit, refer P. 46 ( ) : High Speed CNC ROTARY Table Z series
P.55
CNC105 CNC180 CNC202 CNC170 * CNC201 *
Item / Code No. CNCZ105 CNCZ180 CNCZ202 CNCZ170 CNCZ201
Diameter of Table φmm 105 180 200 170 200
Diameter of Spindle Hole φmm φ60H7 φ30 φ60H7 φ40 φ60H7 φ40 φ60H7 φ40 φ60H7 φ40
Centre Height mm 105 135 135 135 135
Width of T Slot mm φ10H7 Pin hole 12  
+0.018
0 12  
+0.018
0 12  
+0.018
0 12  
+0.018
0
Clamping System Air Air Air Air Air
Clamping Torque N・m 205 303 303 147 147
Table Inertia at Motor Shaft (  )
GD2
0.06 0.08 0.09 0.24 0.25
4 kg・m2 10-3
Servo Motor
 min-1 α1/5000i・2000 α2/5000i・2000 α4/4000i・2000 α2/5000i・2000 α2/5000i・2000
MIN. Increment 0.001゜ 0.001゜ 0.001゜ 0.001゜ 0.001゜
Rotation Speed
min-1 22.2(44.4) 22.2(44.4) 22.2(44.4) 22.2(44.4) 22.2(44.4)
Total Reduction Ratio 1/ 90(1/45) 1/90(1/45) 1/90(1/45) 1/90(1/ 45) 1/ 90(1/45)
Indexing Accuracy
sec 30 20 20 20 20
Net Weight
kg 30 43 49 42 45
Vertical
MAX. 30 100 100 50 50
Work Load kg
on the Vertical
Table 60 200 200 100 100
kg

8800 10780 10780 6860 6860


MAX. N
Thrust
Load
F L 65 415 637 112 112
applicable
N・m
on the
Table
F L 220 980 980 294 294
N・m
MAX. Vertical
Work Inertia 0.04 0.40 1.0(0.5) 0.14 0.14
(  )
GD 2
4 kg・m
2

Driving
36(27) 72(54) 144(115) 72(54) 72(54)
Torque
 N・m
★ L type (left hand mounted motor) is available for all tables. ★ Driving torque means the torque at MAX. rotation speed after acceleration. Driving torque is
★ Ultra precision type is available for all tables, 3" or 5", refer P. 40 almost constant and independent from the load except unbalancing weight is applied.
★ α4/4000i motor can be mounted on CNC180. ★ CNC(Z)170 and CNC(Z)201 are available as special option.
5
CNC105, 180, 202
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format ) of each dimension.

CNC105, CNCZ105 52
345( 21:313) Powerful Brake
140 93 252( 21:220) Brake Torque : 205Nm

40

φ30
93
φ105

198

φ60
105
14 160
150 15 170 ( 21:128)
Photo shows a rotary table with 21 controller. Air purge function is provided.

CNC180, CNCZ180 152


426
106
( 21:326)
320( 21:220)
Powerful Brake
Brake Torque : 303Nm
55

φ40
106
φ180

φ60
241
135

147 14 230
16 180 ( 21:130)
Photo shows a rotary table with 21 controller. Air purge function is provided.

CNC202, CNCZ202 152


451
106
( 21:346)
345
( 21:240)
Powerful Brake
Brake Torque : 303Nm

55

φ40
106
φ200

241

φ60
135

147
14 255
16 180 ( 21:150)
Photo shows a rotary table with 21 controller. Air purge function is provided.

CNC170, CNCZ170 (Special) 442


(445)
( 21:334)

CNC201, CNCZ201 152 97


(100)
345
( 21:237)
55
φ40
(φ200)

97
φ170

232

φ60
135

14
(18)15
147 172 255( 21:147)

■ Counter Balance Cylinder Counter Balance Cylinder is standardized to solve un-balancing load. JAPAN PAT.P
Counter balance cylinder CNC180A21
Un-balancing load
100 6834 34 10
432 152
φ150
126

100 100
200
230
30 34 110

376
200
250
50

830
Photo and illustration show the example of the application for un-balancing load.

■ Application 2 sets of CNC105L A21 on swing type pallet changer 75 350


500
(X Stroke) 75
φ 800*
25 140 260(Machining Area)
Swing diameter φ800mm * depends on your
10 250(Y Storoke) 10

machine. If the extended X machining stroke is


10565

225
240
170
190

35

required, the extended base plate is available.


270

Please contact with us. Sub Plate


20

150 500 150


★ For accuracy standard, refer P. 39
225

★ For fitting metal and stepped guide piece, refer P.18 Sub Plate
★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
90 90

★ series attachment can be attached for all tables, refer P. 36 Distribution Box
0
φ80

Swing Centre
6
CNC ROTARY TABLE
■ Vertical and Horizontal use depending on the application.


●Explanation of the Code No. ( Example )

CNC 250 L F A - M
No Letter: without motor
M: with motor
No Letter: DC servo motor
A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
T:TOSNUC N:NEC S:SANYO Z:SIEMENS
I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
SEM:SEM B:BOSCH
CNC250 No Letter: Right hand mounted motor
L: Left hand mounted motor
Diameter of Table
200, 250, 300, 320, 400
CNC: Standard
CNCZ: High Speed Z Series

■ Specifications
Specification is expressed in SI unit.
Rotary table with 21 controller, refer
For old gravity unit, refer P. 46 ( ) : High Speed CNC ROTARY Table Z series
P.55, P.56
CNC200 CNC250 CNC300 CNC321 CNC401
Item / Code No. CNCZ200 CNCZ250 CNCZ300 CNCZ321 CNCZ401
Diameter of Table φmm 200 250 300 320 400
Diameter of Spindle Hole φmm φ50H7 φ 60H7 φ 52 φ60H7 φ52 φ105H7 φ105H7
Centre Height mm 150 170 170 230 230
Width of T Slot mm 12  
+0.018
0 12  
+0.018
0 12  
+0.018
0 12  
+0.018
0 14  
+0.018
0

Clamping System Air Air Air Hyd. Hyd.


Clamping Torque N・m 196 343 343 1760 1760
Table Inertia at Motor Shaft(  ) 0.25 0.46 0.5 2.8 2.8
GD 2
4 kg・m 10
2 -3

Servo Motor  min-1 α4/4000i•2000 α4/4000i•2000 α4/4000i・2000 α12/3000i•2000 α12/3000i•2000


MIN. Increment 0.001゜ 0.001゜ 0.001゜ 0.001゜ 0.001゜
Rotation Speed min-1 22.2(44.4) 16.6(33.3) 16.6(33.3) 16.6(33.3) 16.6(33.3)
Total Reduction Ratio 1/90(1/45) 1/120(1/60) 1/120(1/60) 1/90(1/45) 1/90(1/45)
Indexing Accuracy sec 20 20 20 15 15
Net Weight kg 70 90 105 200 225
Vertical
MAX. 100 150 150 250 250
Work Load kg
on the Table Horizontal
200 300 300 500 500
kg

10780 19600 19600 31360 31360


N
MAX.
Thrust Load
F L 637 686 686 1166 1166
applicable
N・m
on the Table

F L 980 2744 2744 3920 3920


N・m
MAX. Vertical
Work Inertia 1.0(0.5) 1.9(0.95) 1.9(0.95) 6.4(3.2) 6.4(3.2)
(  )
GD 2
4 kg・m
2

Driving
Torque 144(115) 192(153) 192(153) 432(345) 432(345)
 N・m
★ L type (left hand mounted motor) is available for all tables. ★ α8/3000i motor can be mounted on CNC200, 250 & 300.
★ AWC system is available for all tables, refer P. 31∼34 ★ α22/3000i motor can be mounted on CNC321 & 401.
★ For rotary joint, refer P. 41 ★ The supplied hydraulic pressure is 3.5MPa for hydraulic clamping system.
★ Ultra precision type is available for all tables, 3 or 5", refer P. 40 ★ Air hydraulic unit for hydraulic clamping system is available for the machine without
★ For CNC321 &401, ultra heavy duty type is available. hydraulic source, refer P. 42
The continuous cutting ability is 5 times compared with standard type, P. 42

7
CNC200, 250, 300, 321, 401
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format ) of each dimension.

CNC200, CNCZ200 488


( 21:373)
195 141 347
( 21:232)
9 63

φ50
125

φ68.5
φ200

φ50
275
150
18
190 26 230 232
Photo shows with centre socket (option). ( 21:117)

CNC250, CNCZ250 504


( 21:456)
200 143 361
( 21:313)
CNC260, CNCZ260
125

Compact
φ250

Rigidity
295

Powerful Clamping
170

18 Available from May 2004.

195 23
255 226
Photo shows with centre socket (option). ( 21:178)

CNC300, CNCZ300 531( 21: 463)


200 150 381( 21:313)
CNC250, CNC300
9
65
φ52
150
φ300
320

φ81.5

φ60
170

18
195 23 255 246( 21:178)
Photo shows with centre socket (option).

CNC321, CNCZ321 ★ Built-in type rotary joint can be mounted on CNC321 & 401, refer
710
P. 41

240
50 OUT port 185 525
IN port 12
205
30pitch

φ105
φ130
φ320
435
230
125

18
235
355 355

CNC401, CNCZ401 ★ Built-in type rotary joint can be mounted on CNC321 & 401, refer P. 41

250 725
OUT port 200 525
50
IN port
12
205
30pitch

φ400
435

φ105
φ130
230
125

18
235
15
Photo shows with rotary joint(option). 355 355

★ For ultra high speed rotation, refer P. 42 ★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
★ For accuracy standard, refer P. 39 ★ For the condition of CNC table which is mounted on CNC special purpose machine, refer P. 46
★ For fitting metal and stepped guide piece, refer P. 18
8
CNC ROTARY TABLE
■ Dividing and lead cutting for large size work piece is suitable.
■ Large through hole and powerful clamping system.

●Explanation of the Code No. ( Example )

CNC 601 FA-M


No Letter: without motor M: with motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
A21PW: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
T:TOSNUC N:NEC S:SANYO Z:SIEMENSI:INDRAMAT
H:HEIDENHAIN X:ISOFLEX SEM:SEM B:BOSCH
No Letter: Right hand mounted motor
L: Left hand mounted motor
Position of motor
CNC601 No Letter: Horizontal V: Vertical
Diameter of Table
320, 400, 500, 600, 800, 1200
CNC: Standard
CNCZ: High Speed Z Series

■ Specifications
Specification is expressed in SI unit.
Rotary table with 21PW controller, refer
For old gravity unit, refer P. 46 ( ) : High Speed CNC ROTARY Table Z series P.56
CNC501 CNC601
Item / Code No. CNCZ501 CNCZ601 CNC801 CNC1200
Diameter of Table φmm 500 600 800 1200
Diameter of Spindle Hole φmm φ130H7 φ130H7 φ130H7 φ300H7
Centre Height mm 310 310 Horizontal only
Width of T Slot mm 14  
+0.018
0 14  
+0.018
0 20  
+0.021
0 22  
+0.021
0

Clamping System Hyd. Hyd. Hyd. Hyd.


Clamping Torque N・m 4655 4655 4655 9800

4 kg・m ×10
Table Inertia at Motor Shaft(  )
2
GD 2 -3 6.8 4.9 7.8 10.8
Servo Motor  min -1 α12 /3000i・2000 α12 /3000i・2000 α12 /3000i・2000 α22 /3000i・1500
MIN. Increment 0.001
゜ 0.001
゜ 0.001
゜ 0.001

Rotation Speed min -1 16.6
(33.3) 11.1
(22.2) 11.1 5.5
Total Reduction Ratio 1/120
(1/60) 1/180
(1/90) 1/180 1/360
Indexing Accuracy sec 15 15 15 15
Net Weight kg 440 470 690 1300
Vertical
MAX. 400 400
Work Load kg
on the Table Horizontal
800 800 640 5000
kg

39200 39200 39200 360640


N
MAX.
Thrust Load F×L 4655 4655 4655 15288
applicable N・m
on the Table
F×L 5880 5880 5880 76440
N・m
MAX. Vertical
19.4
(9.7) 37
(18.5) 23 539
Work Inertia
(  )
GD 2
4 kg・m
2

Driving
576
(460) 864
(690) 864 3168
Torque
 N・m
★ L type (left hand mounted motor) is available for CNC501 & 601. ★α22/3000i motor can be mounted on CNC501, 601 & 801.
★ For rotary joint, refer P. 41 ★ The supplied hydraulic pressure is 3.5MPa for hydraulic clamping system.
★ AWC system is available for all tables, refer P. 31∼34 ★ For CNC501, total reduction ratio of 1/180 is also available.
★ Ultra precision type is available for all tables, ±3″or ±5″ , refer P. 40 ★ Air hydraulic unit for hydraulic clamping system is available for the machine
★ Ultra heavy duty type is available for all tables. The continuous cutting ability is without hydraulic source, refer P. 42
5 times compared with standard type, refer P. 42

9
CNC501, 601, 801, 1200
External dimensions will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact with us for CAD data (DXF format ) of each dimension.

CNC501,CNCZ501 290
★ Built-in type rotary joint can be mounted on CNC501 & 601, refer
868
P. 41

50
260 608
IN port
OUT port 12
48
187.5  35 pitch

270
φ500

φ160

φ130

φ132
580
310
20
275
520 348

★ Built-in type rotary joint can be mounted on CNC501 & 601, refer
CNC601,CNCZ601 50
290 908
P. 41

300 608
IN port OUT port
12
300

48
187.5  35 pitch

φ600
610

φ130

φ132
φ160
310

20
275 40 520 348

★ Built-in type rotary joint can be mounted on CNC801, refer P. 41


CNC801 50
350 1008
400 608
OUT port
130

IN port
12
113
187.5  35 pitch

270

φ160

φ130

φ132
φ800
800
310
90

225 140
125 520 348

CNC1200 1450 340


100

600 850

20
80
500

φ350

φ300

φ300
22
φ1200
1250
650

Photo shows with centre socket (option). 150 270


450 450 400

■ CNCB450 Ultra Big Bore (φ205mm) Specification This is special specification. Please contact with us for the details.

Table Dia. : φ450mm 225


690
465

60
240

179
12
φ230H7
φ205H7

φ205H7
520

φ207
280

Application for the


bar work with large
diameter work piece.
18h7
5

450 240
★ For accuracy standard, refer P. 39
★ For fitting metal and stepped guide piece, refer P. 18
★ For scroll chuck, tailstock and other optional accessories refer P. 37, 38
★ For the conditions of CNC table which is mounted on CNC special purpose machine, refer P. 46 10
BACK SIDE MOTOR MOUNTED
CNC ROTARY TABLE
■ Suitable for the machine which does not have
  so wide space for Y axis, such as the gantory
  type M/C or the M/C with sprash guard.

●Explanation of the Code No. ( Example )

CNC 250 B F A - M
No Letter: without motor M: with motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP T:TOSNUC N:NEC
S:SANYO Z:SIEMENS I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
CNC250B SEM:SEM B:BOSCH
Position of motor B: Back side
Diameter of Table
180, 200, 250, 300, 320, 400
CNC: Standard
CNCZ: High Speed Z Series

■ Specifications
Specification is expressed in SI unit.
For old gravity unit, refer P. 46 ( ) : High Speed CNC ROTARY Table Z series
CNC180B CNC202B CNC250B CNC300B CNC321B CNC401B
Item / Code No. CNCZ180B CNCZ202B CNCZ250B CNCZ300B CNCZ321B CNCZ401B
Diameter of Table φmm 180 200 250 300 320 400
Diameter of Spindle Hole φmm φ60H7×φ40 φ60H7×φ40 φ60H7 φ60H7 φ105H7 φ105H7
Centre Height mm 180 180 170 170 230 230
Width of T Slot mm 12  
+0.018
0 12  
+0.018
0 12  
+0.018
0 12  
+0.018
0 12  
+ 0.018
0 14  
+0.018
0

Clamping System Air Air Air/Hyd. Air/Hyd. Hyd. Hyd.


Clamping Torque N・m 303 303 340/735 340/735 1760 1760

4 kg・m ×10
Table Inertia at Motor Shaft (  )
2
GD 2 -3 0.4 0.4 1.0 1.5 7.0 7.0
Servo Motor  min -1 α2 /5000i・2000 α2 /5000i・2000 α4 /4000i・2000 α4 /4000i・2000 α12 /3000i・2000 α12 /3000i・2000
MIN. Increment 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜ 0.001

Rotation Speed min -1 22.2
(44.4) 22.2
(44.4) 16.6
(33.3) 16.6
(33.3) 22.2
(44.4) 22.2
(44.4)
Total Reduction Ratio 1/90
(1/45) 1/90
(1/45) 1/120
(1/60) 1/120
(1/60) 1/90
(1/45) 1/90
(1/45)
Indexing Accuracy sec ± 20 ± 20 20 20 15 15
Net Weight kg 56 60 110 115 260 280
Vertical
100 100 175 175 250 250
MAX.
kg
Work Load
on the Table Horizontal

kg

10780 10780 19600 19600 31360 31360


N
MAX.
Thrust Load 415 415 686 686 1166 1166
F×L
applicable N・m
on the Table

F×L 980 980 2744 2744 3920 3920


N・m
Vertical
MAX.
0.4 0.4 1.9
(0.95) 1.9
(0.95) 6.4
(3.2) 6.4
(3.2)
Work Inertia (  )
GD 2
4 kg・m
2

Driving
72
(54) 72
(54) 192
(153) 192
(153) 432
(345) 432
(345)
 N・m
Torque

★α4/4000i motor can be mounted on CNC180B & 202B. ★ The supplied hydraulic pressure is 3.5MPa for hydraulic clamping system.
★α8/3000i motor can be mounted on CNC250B & 300B. ★ Air hydraulic unit for hydraulic clamping system is available for the machine without
★ Please contact with us for ultra precision type and rotary joint type, refer P. 40, 41 hydraulic source, refer P. 42

11
CNC180B, 202B, 250B,
300B, 321B, 401B
External dimensions will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact with us for CAD data (DXF format) of each dimension.

CNC180B, CNCZ180B Powerful Brake


255
106 149 152 214 Brake Torque : 303Nm

55

φ40
106

φ180

φ60
286
180

28

18 180 214
29
240 Air purge function is provided.

CNC202B, CNCZ202B 255


152 214
Powerful Brake
106 149 Brake Torque : 303Nm
55

φ40
106

φ200

φ60
286
180

28

18 180 214
240 29
Air purge function is provided.
CNC200B is unified to CNC202B.

CNC250B, CNCZ250B 370 352


140 230 200 152
9 110
65
140

φ250

φ81.5
310

φ60
170

φ52

18
5 195
95
275
Photo shows with centre socket (option).

CNC300B, CNCZ300B 370 352


140 230 200 152
9 110
65
150

φ300

φ81.5
320

φ60
170

φ52

18
5 195
95
275

CNC321B, CNCZ321B ★ Built-in type rotary joint can be mounted on CNC321B & 401B, refer
450 440
(450)
P. 41

CNC401B, CNCZ401B 185 265


OUT port
240
(250)
200
12 116
(126)
60
205

φ105
φ130

φ106
(φ400)
φ320
435
230

30

18 h7 5 235 IN ports are located in left side.


355 (15)
:CNC401B
(  )
Photo shows with centre socket (option).
★ For accuracy standard, refer P. 39 ★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
★ For fitting metal and stepped guide piece, refer P. 18 ★α series attachment can be attached for all tables, refer P. 36

12
TOP SIDE MOTOR MOUNTED
CNC ROTARY TABLE
■ To avoid interference, the motor is mounted on top
side of table for horizontal M/C and special purpose
machine. (Fig.1)
The Fig.2 shows an application on the pallet of
horizontal M/C.
●Explanation of the Code No. ( Example )

CNC 501 T F A - M
Fig.1
No Letter: without motor
M: with motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35 Swing box.
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
T:TOSNUC N:NEC S:SANYO Z:SIEMENS I:INDRAMAT
H:HEIDENHAIN X:ISOFLEX SEM:SEM B:BOSCH
Position of motor T: Top side
Diameter of Table
200, 260, 320, 400, 500, 600
CNC: Standard
CNCZ: High Speed Z Series

CNC501T

■ Specifications
Specification is expressed in SI unit. Fig.2
For old gravity unit, refer P. 46 ( ) : High Speed CNC ROTARY Table Z series
CNC200T CNC260T CNC321T CNC401T CNC501T CNC601T
Item / Code No. CNCZ200T CNCZ260T CNCZ321T CNCZ401T CNCZ501T CNCZ601T
Diameter of Table φmm 200 260 320 400 500 600
Diameter of Spindle Hole φmm φ50H7 φ80H7 φ105H7 φ105H7 φ130H7 φ130H7
Centre Height mm 150 170 240 240 310 310
Width of T Slot mm 12  
+ 0.018
0 12  
+ 0.018
0 12  
+ 0.018
0 14  
+ 0.018
0 14  
+ 0.018
0 14  
+ 0.018
0

Clamping System Air Air/Hyd. Hyd. Hyd. Hyd. Hyd.


Clamping Torque N・m 196 392/1176 1760 1760 4655 4655

4 kg・m ×10
Table Inertia at Motor Shaft(  ) 1.0 1.5 2.0 2.0 9.0 8.8
GD 2
2 -3

Servo Motor  min -1 α4 /4000i・2000α4 /4000i・2000 α12 /3000i・2000 α12 /3000i・2000 α12 /3000i・2000 α12 /3000i・2000
MIN. Increment 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜ 0.001
゜ 0.001

Rotation Speed min -1 22.2
(44.4) 16.6
(33.3) 16.6
(33.3) 16.6
(33.3) 16.6
(33.3) 11.1
(22.2)
Total Reduction Ratio 1/90
(1/45) 1/120
(1/60) 1/120
(1/60) 1/120
(1/60) 1/120
(1/60) 1/180
(1/90)
Indexing Accuracy sec 20 20 15 15 15 15
Net Weight kg 95 125 200 245 495 525
Vertical
MAX. 100 175 250 250 400 400
Work Load kg
on the Table Horizontal

kg

10780 19600 31360 31360 39200 39200


N
MAX.
Thrust Load
applicable F×L 637 858 1166 1166 4655 4655
on the Table
N・m

F×L 980 2744 3920 3920 5880 5880


N・m
MAX. Vertical
1.0
(0.5) 1.9
(1.2) 8.0
(4.0) 8.0
(4.0) 19
(9.7) 37
(19)
Work Inertia
(  )
GD 2
4 kg・m
2

Driving 144
(115) 192
(153) 576
(460) 576
(460) 576
(460) 864
(690)
Torque  N・m
★α8/3000i motor can be mounted on CNC200T & 260T. ★ Ultra precision type is available for all tables, ±3" or ±5", refer P. 40
★α22/3000i motor can be mounted on CNC321T, 401T, 501T & 601T. ★ The supplied hydraulic pressure is 3.5MPa for hydraulic clamping system.
★ AWC system is available for all tables, refer P. 31∼34 ★ For CNC501T, total reduction ratio of 1/180 is also available.
★ Rotary joint is available for all tables, refer P. 41 ★ Air hydraulic unit for hydraulic clamping system is available for the machine without
hydraulic source, refer P. 42
13
CNC200T, 260T, 321T, 401T,
501T, 601T
External dimensions will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact with us for CAD data (DXF format) of each dimension.

CNC200T, CNCZ200T 258


250
8 180
326
146

147
9
63

φ50
φ68.5
427

φ50
130
φ200

150
5 18
220 55 16
255
Photo shows with centre socket (option).

293 324
CNC260T, CNCZ260T 262
31 166 158

152
60

φ81
φ105

φ80
185
507
φ260

170

18
5 21 18 CNC260T is a new version of CNC250T.
230 285
Photo shows with centre socket (option).

CNC321T, 401T 328


(338)
★ Built-in type rotary joint can be mounted on CNC321T & 401T, refer P. 41

CNCZ321T, 401T 320


8(18) 200 147 74

12
60
202

OUT port
φ130

φ105

φ106
225
667
(φ400)
φ320

240

5 18 IN ports are located in back side.


270 :CNC401T
(15) 415 (  )
Photo shows with centre socket (option).

CNC501T, 601T 348


★ Built-in type rotary joint can be mounted on CNC501T & 601T, refer
12
48
P. 41

CNCZ501T, 601T 310


38 74 227 263
φ130

φ132
φ160
247

OUT port
310
(φ600)

867

IN ports are located in back side.


φ500

:CNC601T
(  )
★ For accuracy standard, refer P. 39
310

★ For fitting metal and stepped guide piece, refer P. 18


★ For scroll chuck, tailstock and other optional accessories,
20 refer P. 37, 38
325 15 3 ★ For the condition of CNC table which is mounted on
555 CNC special purpose machine, refer P. 46

■ SUPPORT TABLE TAT JAPAN PAT.P Clamping Brake Weight


Code No. A B C D E System Torque

TAT105 155 105 175 105 113 Air 275 16

TAT170 155 135 220 170 138 Air 275 25


D 112
C TAT200 250 150 250 200 145 Air/Hyd.
784
43
112
B TAT250 250 170 295 250 145 Air/Hyd. 50
784

TAT320 400 230 390 320 250 Hyd. 1470 120


TAT105 E
A
18 TAT400 400 230 430 400 250 Hyd. 1470 140

TAT500 480 310 560 500 250 Hyd. 1470 200


● Hydraulic connections are RC 3/8×2.
★ Hydraulic pressure is 3.5MPa. (N・m) (kg)
● Pneumatic connections are RC 1/4×2. ★ Air pressure is 0.5MPa.
● Limit switch for clamp, unclamp and ★ Double intensifying clamping mechanism is installed on TAT105 & 170.
  solenoid valve are not included.
TAT320
★ Rotary Joint is available for all models. refer P.41.
14
MULTI-SPINDLE CNC ROTARY TABLE
■ Multi-Spindle ( 2, 3 & 4 spindles) CNC rotary table series for
rationalization of machining of small size work pieces (φ3∼100mm).
■ Different pitch between spindles is also available.
■ 5 or 6 spindles CNC rotary table is also available.
●Explanation of the Code No. ( Example )

CNC 100- 3W-120-L F A - M


No Letter: without motor
M: with motor
No Letter: DC servo motor
A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
T:TOSNUC N:NEC S:SANYO Z:SIEMENS I:INDRAMAT
CNC100-2W H:HEIDENHAIN X:ISOFLEX SEM:SEM B:BOSCH
Position of motor
No Letter: Right hand mounted motor
L: Left hand mounted motor
Pitch (Centre distance)
Number of spindles
2, 3, 4, 5, 6

■ Specifications Diameter of Table


100, 180, 200, 250
CNC table which can be used in
Specification is expressed in SI unit. vertical/ horizontal position.
CNC100-6W
For old gravity unit, refer P. 46

Item / Code No. CNC100-2W,-3W,-4W CNC180-2W CNC202-2W CNC250-2W


Diameter of Table φmm 105 180 200 250
Diameter of Spindle Hole φmm φ60H7×φ30 φ60H7×φ40 φ60H7×φ40 φ60H7×φ52
Number of spindles (Pitch) mm 2,3,4
(120) 2
(250) 2
(250) 2
(320)
Centre Height mm 105 175 175 220
Width of T Slot mm 16
  0  
+0.018
12  
+0.018
0 12  
+0.018
0 12  
+0.018
0

Clamping System Air Air Air Air


Clamping Torque N・m 147 303 303 343

4 kg・m ×10
Table Inertia at Motor Shaft (  ) 0.13 0.16 0.2 0.12 0.13 0.6
GD2
2 -3

Servo Motor  min -1 α2 /5000i・2000 α4 /4000i・2000 α4 /4000i・2000 α8 /3000i・2000 α8 /3000i・2000


MIN. Increment 0.001゜ 0.001゜ 0.001゜ 0.001゜
Rotation Speed min -1 11.1 22.2 22.2 16.6
Total Reduction Ratio 1/180 1/90 1/90 1/120
Indexing Accuracy sec ±30 ±45 ± 20 ± 20 20
Net Weight kg 70 90 120 135 140 250
Vertical
15 100 100 100
MAX. kg
Work Load
on the Table Horizontal
30 200 200 200
kg

3920 10780 10780 19600


N
MAX.
Thrust Load
F×L 49 415 415 686
applicable N・m
on the Table

F×L 98 980 980 2744


N・m
Vertical
MAX.
0.019
(0.07Horizontal) 0.5 0.5 1.3
Work Inertia (  )
GD 2
4 kg・m
2

Driving
72 72 144 192
Torque
 N・m
★ L type (left hand mounted motor) is available for all tables.
★ Min. pitch between spindles CNC100:120mm, CNC180:250mm, CNC202:250mm,
  CNC250:320mm. When you need different pitch, please contact with us. Spindle Pitch
★ 4 spindle table to suit 2 Spindle machine is available.
★ Max. number of spindles CNC100:6 spindles, CNC170:4 spindles,
  CNC200:3 spindles, CNC250:2 spindles.
120 120

15
CNC100-2W,3W,4W
CNC180-2W,CNC202-2W,CNC250-2W
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format) of each dimension.

CNC100-2W 40

φ30
600
( 21
:480)
175 ( 21
425 :305)

φ60
115 120
365( 21
:245)
160

119
φ105

224
105
178 18
50 300
250 ( 21
:180)

40

φ30
CNC100-3W 235
( 21
720 :600)
( 21
485 :365)

φ60
115 120 120
160 ( 21
365 :245)
105 119
φ105

224

178 18
50
370 300
( 21
:180)

40
CNC100-4W

φ30
860
( 21
:720)
295 ( 21
565 :425)

φ60
160 115 120 120 120
385
( 21:245)
119
φ105

224
104

18
178
50
490 320
( 21:180)

■ CNC180-2W ■ CNC202-2W
690 765
19 106 250 109 206 19 106 250 109 281
300

281
281

175
175

500 190 500 265


Air purge function is provided. Air purge function is provided.

■ CNC250-2W ■ Accuracy Standard of Multi-Spindle


1046 No. Measuring Item Measuring Method Accuracy

170 135 320 135 286


Pitch between Within ±0.02mm
1
Spindles from nominal pitch
345
220

Centre Height
2 Within ±0.02mm
of Spindle

120
690 236

■ Pneumatic Tailstock for Multi-Spindle


PB-105-2W, -3W, -4W 105 105
45 45
Stroke 120
Stroke 285
60mm 60mm

★ For fitting metal and stepped guide piece, refer P.18


150

★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
φ25

105

★ series attachment can be attached for CNC100-2W, 3W, 4W,


CNC180-2W and CNC202-2W, refer P. 36

45
74 166
210
★ MT (Morse Taper) type quill is also available. Please contact with us.
16
MANUAL TILTING ROTARY TABLE
∼90°manually.
■ Table can be tilted at 0°
■ Indexing is CNC controlled so that it can be adapted to
all kinds of machining.

●Explanation of the Code No. ( Example )

NST 300 L F A - M
No Letter: without motor
M: with motor
No Letter: DC servo motor
A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
NST300 T:TOSNUC N:NEC S:SANYO Z:SIEMENS
I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
SEM:SEM B:BOSCH
Position of motor
No Letter: Right hand mounted motor
L: Left hand mounted motor (Only NST300)

■ Specifications
Diameter of Table
250, 300, 450, 500
NST: Manual tilting table
Specification is expressed in SI unit.
For old gravity unit, refer P. 46

Item / Code No. NST250 NST300 NST450 NST500


Diameter of Table φmm 250 300 450 500
Diameter of Spindle Hole φmm φ60H7×φ52 φ60H7×φ60 φ75H7×φ61.5 φ75H7×φ61.5
Centre Height mm 155 208 288 288
Width of T Slot mm 12  
+ 0.018
0 12  
+ 0.018
0 14  
+ 0.018
0 14  
+ 0.018
0

Clamping System Air Air Air Air


Clamping Torque N・m 147 196 196 196

4 kg・m ×10
Table Inertia at Motor Shaft (  ) 0.39 0.59 0.69 0.69
GD 2
2 -3

Servo Motor  min -1 α2 /5000i・2000 α4 /4000i・2000 α8 /3000i・2000 α8 /3000i・2000


MIN. Increment 0.001
゜ 0.001
゜ 0.001
゜ 0.001

Rotation Speed min -1 16.6 11.1 5.5 5.5
Total Reduction Ratio 1/120 1/180 1/360 1/360
Indexing Accuracy sec 20 20 20 20
Net Weight kg 75 130 300 320
Vertical
MAX. 50 100 200 200
Work Load kg
on the Table Horizontal
100 300 500 500
kg

9800 14700 24500 24500


N
MAX.
Thrust Load
F×L 412 686 1166 1166
applicable
N・m
on the Table

F×L 706 1176 2450 2450


N・m
MAX. Vertical
Work Inertia 1.35 3.37 12.64 14.70
(  )
GD 2
4 kg・m
2

Driving
144 288 1152 1152
Torque
 N・m
★ L type (left hand mounted motor) is available for NST300.
★α8/3000i motor can be mounted on NST300.

17
NST250,300,450,500
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format) of each dimension.

NST250 707
( 21
:626)
9
65

φ52
151
206 501
( 21
:420)

φ81.5

φ60
220

240

100 138
φ250
345

347

25
125

75
191 191 21 130
377
Photo shows with centre socket (option). Table height in horizontal position: 151mm Centre height at 90°: 155mm

8.5 54.5
NST300 240
( 21
790 :660)
550
( 21:420)
182

φ81.5

φ61
φ60
251
251

170
53
φ300
240

420

126
168

73
27
232 232 155
461
Photo shows with centre socket (option). Table height in horizontal position: 182mm Centre height at 90°: 208mm

NST450, 500 1066 9

φ61.5
61
322 744 285

φ75
φ96
264

(φ500)
346

φ450

250 230
611

137113
250

356 366 110 175


650 ( )
:NST500

Photo shows with centre socket (option). Table height in horizontal position: 285mm Centre height at 90°: 288mm

★ For accuracy standard, refer P. 39 ★ series attachment can be attached for NST250, refer P. 36
★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38

FITTING METAL and STEPPED GUIDE PIECE


■ Fitting Metal ■ Stepped Guide Piece A

● Be careful that in case


15 20 22 15 20
33
10

of stepped guide piece


10

is being applied, fitting


35
35

metal should be changed.


65

B
30
30

★ 2 pcs. / set
20 33 22 20
45 A
B 14 18 20
A B 10 W-14 I
12 W-14H W-18E
14 W-18A
22 15 20 12 12 10 15 W-14A W-18B W-20A
33 72 16
10
10

18 W-14B W-20B
10
35

20 W-14C W-18C
22 W-18D W-20C
30
30

24 W-20D
22 33 20
96 7 /16″ W-14F
C E 11/16″ W-14G

18
COMPACT TILTING ROTARY TABLE
■ Rotary and tilting axes are controlled
by CNC.
■ Rotary axis cables and hoses stay
during tilting for 5AX-130 and 5AX-200Ⅱ
as standard.
■ Various kinds of attachments P.36

●Explanation of the Code No. ( Example )

5AX - 130 F A - M
No Letter: without motor M: with motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
WA21: with NIKKEN 21 controllers for both axes
DA21: with NIKKEN 21 controller for tilting axis
5AX-130FA F:FANUC M:MELDAS Y:YASNAC OSP:OSP T:TOSNUC N:NEC S:SANYO
Z:SIEMENS I:INDRAMAT H:HEIDENHAIN X:ISOFLEX SEM:SEM B:BOSCH
Diameter of Table 130, 200, 220

■ Specifications Location of the motor for tilting axis


No letter: horizontal
A: Back side of tilting axis B: Back side of rotary axis
Specification is expressed in SI unit. T: Top side motor
For old gravity unit, refer P. 46 5AX-: Tilting rotary CNC table
Rotary table with 21 controller, refer P.57
5AX-200Ⅱ
Item / Code No. 5AX-130 5AX-220Ⅱ
Diameter of Table φmm φ105(withφ130 sub table) 200
(220)
Diameter of Spindle Hole φmm φ60H7×φ30 φ60H7×φ50
Centre Height(90゜ ) mm 150 180
Table Height in Horizonatal Position(0゜
)mm 235 260
(265)
Width of T Slot mm φ10H7 Pin hole 12  
+0.018
0

Axis Rotary Tilting(0゜


∼105゜
) Rotary Tilting(0゜
∼105゜

Clamping System Air Air Hyd. Hyd.
Clamping Torque N・m 205 303 588 490
Table Inertia at Motor Shaft (  )
4 kg・m ×10
0.09 0.12 0.11 0.16
GD 2
2 -3

Servo Motor  min -1 α2 /5000i・2000 α2 /5000i・2000 α4 /4000i・2000 α4 /4000i・2000


MIN. Increment 0.001゜ 0.001゜ 0.001
゜ 0.001

Rotation Speed min -1 22.2 11.1 22.2 11.1
Total Reduction Ratio 1/90 1/180 1/90 1/180
Indexing Accuracy sec ± 30 60 ± 20 60
Net Weight kg 99.5 160
(165)
0°to 30°
W
50 80
MAX.
kg
Work Load
on the Table 30°to 90°
+
W
25 50
kg
Tilting Angle
F
= 0° 5880 9800
+ N
Tilting Angle
L
MAX. = 0° F L= 65mm F = 2940N L= 100mm  F = 4900N
Thrust Load +

applicable Tilting Angle


L 1 = 0mm  F 1 = 3460N L 1 = 0mm  F 1 = 5880N
F1 F2
on the Table = 90°
L 2 = 100mm F 2 = 1590N L 2 = 100mm F 2 = 2940N
+

Tilting Angle L
F
= 90° F×L 98 382
N・m
MAX.
0.12 0.5

(  )
2
Work Inertia GD
4 kg・m
2

Driving
72 144
Torque N・m
★ AWC system is available for all tables, refer P. 31∼34 ★α2/5000i motor can be mounted on the rotary axis of 5AX-200Ⅱ. The dimension will be
★ Rotary joint is available for all tables, refer P.41 more compact.
★ Ultra precision type is available for all tables, ★ Location of tilting axis motor can be changed as an option. e.g. 5AX-B130 & 5AX-B200Ⅱ
  Rotary axis:±5" Tilting axis :±10", refer P. 40 (Motor back side).
19
5AX-130, 5AX- 200 , 5AX- 220
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format) of each dimension.

5AX-130 5A X -2MT -130-170

:260)
344

242
( 21
102

112
459
( 21
:372) 40

φ30
597( 21:523) Tilting centre
( 21:260)
112 344
247 350
( 21:276)

φ60
φ105

150 112
150 70

262
240

230
220

Photo shows with φ130mm plate.


14 10 102 102 242
33 214 170 180
( 21:158)
( 21:106)
Centre height of high column table is 65mm higher than that of standard table, refer P. 41
:280)

5AX-200Ⅱ, 5AX-220Ⅱ 5A X- B200Ⅱ compact type


130( 21:190)
( 21
390

291
282
190

( 21:115)

130
167
167

353 506
( 21:334)
( 21
783 :698) ( 21
557 :447)
353 430
( 21:345) 167 390
( 21:280)
80(85)

φ200
(220)
55

φ50
115
(265)

285
295

Tilting φ60
180
180
260

centre
18 130 132
30 37 258
323 255 175
( 21:90) ( 21:148)
Centre height of high column table is 65mm higher than that of standard table, refer P. 41 (  )
:5AX-220Ⅱ

■ 5AX-150
★For accuracy standard, refer P. 39
★For fitting metal and stepped guide piece, refer P. 18
★For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
( 21:220)

242

■ The Area of Noninterference in Tilting Position.


320

Angle 5AX-130 5AX-200Ⅱ


105

90

Tilting axis centre


646
( 21:609) 105 320
0° φ135 φ210 296 350
( 21:313) ( 21:280)
45
25


90
90

φ150
305

305

45°
215

215

14 102 102
299 221 129 204 218
φ300
0° φ350 ( 21:92) ( 21:178)
φ135
■ Calculation Method of Drilling Thrust Load
37

φ280

20

φ210
T=9.8×( 0.711×HB×f 
0.8
×D +0.0022×HB×D
0.8
 2
)
45

90°
  T: Thrust load (N)
  f: Feed per one revolution (mm/rev)
  HB: Brinell hardness of the work piece
15°   D: Diameter of drill (mm)
15°
0° φ235 φ250 For example, in case of drilling an aluminium
  (HB :100, D:φ9.5mm, F: 0.2mm/rev),
∼ φ135 φ210 the calculation method is as follows.
9.8×( 0.711×100×0.2 
0.8
×9.5 
0.8
+0.0022×100×9.5 
2
)
100
70

105° =1372N
This is the thrust load of new drill. When the drill weared,
thrust load will increase. ( 140∼160% )
20
TILTING ROTARY TABLE
■ CNC tilting rotary table with powerful brake system.
  JAPAN, USA, EU : PAT

●Explanation of the Code No. ( Example )

5AX-230 L F A - M
No Letter: without motor
M: with motor
No Letter: DC servo motor
A: AC servo motor
Motor Maker P. 35
WA21PW: with NIKKEN 21 controllers for both axes
DA21PW: with NIKKEN 21 controller for tilting axis
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
5AX-230 T:TOSNUC N:NEC S:SANYO Z:SIEMENS
I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
SEM:SEM B:BOSCH

■ Specifications
Position of rotary axis motor
Powerful Brake System No Letter: Right hand mounted motor
L: Left hand mounted motor
Diameter of Table 230, 300
Specification is expressed in SI unit. 5AX-: Tilting rotary CNC table
For old gravity unit, refer P. 46

Item / Code No. 5AX-230 5AX-300


Diameter of Table φmm 230 300
Diameter of Spindle Hole φmm φ60H7×φ40 φ60H7×φ58
Centre Height(90゜ ) mm 240 225
(0゜
Table Height in Horizonatal Position ) mm 285 285
Width of T Slot mm 12  
+ 0.018
0 12  
+ 0.018
0

Axis Rotary    Tilting(0゜


∼105゜
) Rotary Tilting(0゜
∼105゜

Clamping System Hyd. Hyd. Hyd. Hyd.
Clamping Torque N・m 490 3430 390 3430
Table Inertia at Motor Shaft (  )
4 kg・m ×10
0.3 0.5 0.6 0.6
GD 2
2 -3

Servo Motor  min -1 α4 /4000i・2000 α8 /3000i・2000 α4 /4000i・2000 α8 /3000i・2000


MIN. Increment 0.001゜ 0.001゜ 0.001
゜ 0.001

Rotation Speed min -1 11.1 5.5 8.3 5.5
Total Reduction Ratio 1/180 1/360 1/180 1/360
Indexing Accuracy sec 20 60 20 60
Net Weight kg 220 230
0°to 30° W

MAX. 100 200


Work Load
kg
on the Table 30°to 90°
+
W
100 100
kg
Tilting Angle
F
= 0° 11760 14700
+
N
Tilting Angle
L
MAX. = 0° F L=115mm  F =5880N L=150mm  F = 4900N
Thrust Load +

applicable Tilting Angle F1 F2


L 1 = 0mm   F 1 = 5880N L 1 = 0mm   F 1 = 7840N
on the Table = 90°
L 2 = 100mm  F 2 = 2940N L 2 = 100mm  F 2 = 3430N
+

Tilting Angle L
F
= 90° F×L 451 368
N・m
MAX.
0.66 1.12

Work Inertia
(  )
GD 2
4 kg・m
2

Driving
288 288
Torque
 N・m
★ L type (Left hand mounted motor) is available for all tables. ★α8/4000i motor can be mounted on the rotary axis of 5AX-230 & 300.
★ AWC system is available for all tables, refer P. 31∼34 ★ The supplied hydraulic pressure is 3.5MPa.
★ Rotary joint is available for all tables, refer P. 41 ★ Range of tilting angle ( 0°
∼105°) can be expanded as an option. Please contact with us.
★ Ultra precision type is available for all tables, Rotary axis:±5" Tilting axis:±10", refer P. 40 ★ Big bore of φ106mm is available for 5AX-300.

21
5AX- 230, 5AX- 300
External dimensions will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact with us for CAD data (DXF format) of each dimension.

5AX-230 Power Up type 5AX-250


High Rigidity
High Speed Rotation
180

265
・Rotary Axis : 22.2min -1

60
・Tilting Axis : 11.1min -1
192

190
Rotary centre
265 9
55

φ40
00
744
( 21:704)

R3
264 480
( 21:440)

φ81.5

φ60
φ230

105
319
285

Photo shows with centre socket (option).

180
Centre height of high column table is 75mm 18 190 220
36 228 Tilting centre 60
higher than that of standard table, refer P. 41 230 260
( 21
:275) 470

5AX-300 Power Up type 5AX-350 P. 30


195

290

High Rigidity
45

High Speed Rotation


・Rotary Axis : 22.2min -1
177

186

・Tilting Axis : 22.2min -1


883
( 21:807)
316 567
( 21:491) 290 8.5 54.5
Rotary centre

φ58
φ300
0 0
R3
φ81.5

φ60
329
285

105
180

18
36 280 261 260
Photo shows with centre socket (option).
( 21:280) 186 175 70
Tilting centre 45
476
Centre height of high column table is 25mm higher than that of standard table, refer P. 41

■ 5AX-250
★ For accuracy standard, refer P. 39
★ For fitting metal and stepped guide piece, refer P.18
★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
★ Swing box in which cables and hydraulic hoses are fixed is also available. 448 435
Please contact with us, refer P. 34 323 125 125 310
φ250 .6
■ The Area of Noninterference in Tilting Position. R217
285

375
365

365

Angle 5AX -230 5AX -300


250
80

63 385 295 18
680 140 50
0° 205 250
φ440
50


Item / Code No. 5AX-250 Item / Code No. 5AX-250
φ350 φ320
Axis Rotary Tilting W
80
35

MAX.
45° kg
5

Clamping System 3.5MPa Hyd. Hyd. Work Load


on the Table W
+ 50
kg
Clamping Torque N・m 588 490
F
Table Inertia at Motor Shaft kg・m2×10 -3 9800
0.1 0.16
0° φ480
(  GD
4  )
2 +

φ440 α4/4000iα4/4000i
 min -1 L=125mm

L
Servo Motor ・2000 ・2000 F
φ320 φ370 MAX.
 F=3920N
80
90

φ320 Thrust Load +

MIN. Increment 0.001° 0.001° Applicable F1 F2


L=100mm
90° on the Table
5

+
 F=3820N
Rotation Speed min -1 22.2 11.1
L
F
F×L 382
Total Reduction Ratio 1/90 1/180
15° 15° N・m
0° φ370 φ370 Indexing Accuracy sec ±20 60 MAX.

0.6
Work Inertia (  )
GD 2
15

φ280 4 kg・m
2

∼ φ260 210kg
65

Net Weight kg Driving


(w/o base
:163kg) 108
50

Torque
N・m
105°
55

★ Ultra precision type is available. Rotary ±5"


axis:Tilting axis:±10", refer P.40.

22
TILTING ROTARY TABLE
■ CNC tilting rotary table with powerful double braking system

●Explanation of the Code No. ( Example )

5AX - 550 F A - M
No Letter: without motor M: with motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
WA21PW: with NIKKEN 21 controllers for both axes
DA21PW: with NIKKEN 21 controller for tilting axis
F:FANUC M:MELDAS Y:YASNAC OSP:OSP T:TOSNUC
N:NEC S:SANYO Z:SIEMENS I:INDRAMAT H:HEIDENHAIN
5AX-550 X:ISOFLEX SEM:SEM B:BOSCH
Diameter of Table 400, 550
5AX-: Tilting rotary CNC table

■ Specifications
Specification is expressed in SI unit.
For old gravity unit, refer P. 46

Item / Code No. 5AX-400 5AX-550


Diameter of Table φmm 400 550
Diameter of Spindle Hole φmm φ80H7 φ130H7
Centre Height(90゜ ) mm 305 380
Table Height in Horizonatal Position(0゜
)mm 341 518
Width of T Slot mm 14  
+ 0.018
0 14  
+ 0.018
0

Axis Rotary    Tilting(0゜


∼105゜
) Rotary Tilting(−105゜
∼+105゜

Clamping System Hyd. Hyd. Hyd. Hyd.
Clamping Torque N・m 1136 4018 3430 6272
Table Inertia at Motor Shaft (  )
4 kg・m ×10
0.7 0.4 5.5 5.2
GD 2
2 -3

Servo Motor  min -1 α8 /3000i・2000 α8 /3000i・2000 α12 /3000i・2000 α12 /3000i・2000


MIN. Increment 0.001゜ 0.001゜ 0.001
゜ 0.001

Rotation Speed min -1 11.1 5.5 11.1 5.5
Total Reduction Ratio 1/180 1/360 1/180 1/360
Indexing Accuracy sec 20 60 20 60
Net Weight kg 420 950
0°to 30° W

MAX. 300 500


kg
Work Load
on the Table 30°to 90°
+
W
150 300
kg
Tilting Angle
F
= 0° 24500 31360
+
N
Tilting Angle
L
MAX. = 0° F L=200mm  F =6860N L = 275mm  F = 9800N
Thrust Load +

applicable Tilting Angle


L 1 = 0mm  F 1 = 9800N L 1 = 0mm  F 1 = 19600N
F1 F2
on the Table = 90°
L 2 = 100mm F 2 = 4900N L 2 = 200mm F 2 = 14120N
+

Tilting Angle L
F
= 90° F×L 588 2548
N・m
MAX.
3.8 23

Work Inertia (  )


GD 2
4 kg・m
2

Driving
576 864
Torque
 N・m
★ AWC system is available for all tables, refer P. 31∼34 ★ The supplied hydraulic pressure is 3.5MPa.
★ Rotary joint is available for all tables, refer P. 41
★ Ultra precision type is available for all tables, Rotary axis :±3" or ±5" Tilting axis:±10",
refer P. 40
23
5AX- 400, 5AX- 550
External dimensions will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact with us for CAD data (DXF format) of each dimension.

5AX-400
9
352 56
1035
Rotary centre

φ105

φ80

φ82
359 677

7 8
φ400

R3
111
375
341

230
18 Tilting centre
34 89 145 75 54
325 402 275 225
Photo shows with centre socket (option). 588

5AX-550 1475
12
53

Rotary centre
570 905

φ132
φ130
φ160
φ550

25
R3
138
590

592
518
380

20 Tilting centre
90 270 310
480 590 315
580

Photo shows with centre socket (option).


■ Reserve Ports
OUT ports

★ For accuracy standard refer P. 39


★ For fitting metal and stepped guide piece, refer P. 18
★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38
★ Swing box in which cables and hydraulic hoses are fixed is available on 5AX-400.
Please contact with us, refer P. 34
IN ports

■ The Area of Noninterference in Tilting Position.

Angle 5AX -400 5AX -550 5AX-400 : 3 ports


are equipped
5AX-550 : 4 ports
as standard, and can be used for the
0° φ660
rotary joint on rotary axis.   P. 41
50

φ430
∼ φ550
40

45°
40

■ Powerful Double Braking System


5AX-400 & 550 are equipped with powerful brake system
on both ends of tilting axis, and free from vibration
0° φ600 φ750
140

under heavy cutting.


∼ φ430
φ640
140

φ550
90°
40

0° 15° 15°
φ430 φ550

220

50

105°

24
MULTI-SPINDLE TILTING ROTARY TABLE
■ Tilting rotary table with Multi-Spindle
■ Various attachment for
fixing work piece

●Explanation of the Code No. ( Example )

5AX - 2MT - 105 - 120 F A - M


No Letter: without motor M: with motor
No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
WA21: with NIKKEN 21 controllers for both axes
DA21: with NIKKEN 21 controller for tilting axis
F:FANUC M:MELDAS
5AX-4MT-120 Y:YASNAC OSP:OSP T:TOSNUC N:NEC
S:SANYO Z:SIEMENS I:INDRAMAT
H:HEIDENHAIN X:ISOFLEX SEM:SEM B:BOSCH

■ Specifications
No Letter: Tilting axis right hand side
L: Tilting axis left hand side
Pitch (Centre distance)
Diameter of Table 105, 120
Specification is expressed in SI unit. Number of spindles 2, 3, 4
For old gravity unit, refer P. 46 5AX-: Tilting rotary table

Item / Code No. 5AX -2MT-105 5AX -4MT-120


Diameter of Table φmm 105 105
Diameter of Spindle Hole φmm φ60H7×φ30 φ60×φ30
Number of spindles (Pitch) mm 120 120
Centre Height(90゜ ) mm 175 235
Table Height in Horizonatal Position(0゜
)mm 250 300
Width of T Slot mm 16  
+ 0.018
0 16  
+ 0.018
0

Axis Rotary Tilting(0゜


∼105゜
) Rotary Tilting(−110゜
∼+110゜

Air 0.5MPa
Clamping System Hyd. 3.5MPa Air Air Hyd. Hyd.
Clamping Torque N・m 147 147 147 343
Table Inertia at Motor Shaft (  )kg・m2×10-3 0.13 0.13 0.2 0.48
GD 2
4
Servo Motor  min -1 α2 /5000i・2000 α2 /5000i・2000 α8 /3000i・2000 α4 /4000i・2000
MIN. Increment 0.001゜ 0.001゜ 0.001
゜ 0.001

Rotation Speed min -1 22.2 11.1 11.1 16.6
Total Reduction Ratio 1/90 1/180 1/180 1/120
Indexing Accuracy 秒 ±30 60 ±45 ±30
Net Weight kg 115 230
0°to 30° W

MAX. 15 25
kg
Work Load
on the Table 30°to 90° W
+ 10 15
kg
Tilting Angle F
= 0° 3920 3920
+
N
Tilting Angle L
MAX. = 0° F
L=60mm  F1 =784N L=60mm  F =2858N
+
Thrust Load
applicable Tilting Angle F1 F2
L 1 =0mm    F1 =653N L 1 =0mm    F1 =1380N
on the Table = 90°
L 2 =100mm  F2 = 490N L 2 =100mm  F2 =1040N
+

Tilting Angle L
F
= 90° F×L 49 49
N・m
MAX.
0.014 0.021

(  )
GD 2
Work Inertia
4 kg・m
2

Driving
36 144
 N・m
Torque
★ Min. pitch between spindles 105:120mm, 170:200mm, 200:250mm If you need different pitch, please contact with us.
★ 4 spindle rotary table to suit 2 Spindle M/C is also available, please contact with us.
★ Max numbers of spindles 105:4 spindles, 170:3 spindles, 200:3 spindles. Spindle pitch
★ The supplied hydraulic pressure is 3.5MPa for hydraulic clamping system.
★ Range of tilting angle (0°
∼105° or±110° ) can be expanded as an option. Please contact with us.

25 120 120
5AX-2MT, 5AX-4MT
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format) of each dimension.

5AX-2MT-105
( 21
710 :600)
Tilting centre 104 120 40

φ30
216 380
( 21
:264)
φ105

φ60
75 75

307
265
292
250
175

18
100 100 244 270 245 195
( 21
:165) ( 21
:79)

Rotary axis cable stay type is available.


Centre height of high column table is 35mm higher than that of standard table.
MAX. number of ports in rotary joint Standard: 4 ports, High Column: 6 ports

40
5AX-4MT-120

φ30
150 1385
425 857512012012075

φ60
190 80 345 445
360
235

18
150 150 307 900
178

Photo shows with 4" power chuck (option). MAX. 6 ports can be used in the rotary joint for standard model.

■ Multi-Spindle Tilting Rotary Table For Multi-Spindle Tilting Rotary Table, please contact us with the
required faceplate diameters, fixture attachment (e.g. Power Chuck etc),
Special Examples the required spindle pitch, the M/C model and the type of NC.

5AX-2MT-200-250 5AX-2MT-170 5AX-2MT-200-360 5AX-2MT-201-250FA

5AX-2MT-200-355.6 5AX-4MT-NC5-85S 5AX-2MT-130-170 5AX-2MT-500-520

■ Accuracy Standard of Multi-Spindle


No. Measuring Item Measuring Method Accuracy ★ How to mount the above tables on your
M/C, please contact with us.
★ For fitting metal of standard accessories,
Pitch between Within ±0.02mm from refer P. 18
1 Spindles nominal pitch ★ For scroll chuck, tailstock and other
optional accessories, refer P. 37, 38
Please contact with us about the
chucking or clamp system of your work
Centre Hight piece.
2 Within ±0.02mm ★ series attachment can be used for
of Spindle
5AX- 2MT-105 and 5AX- 4MT-105, refer
  P. 36

26
ROTARY HIRTH COUPLING INDEX
■ High Rigidity
■ Indexing Accuracy : ±2"
■ No Lifting up of Table at
Indexing Time. (Built-in
3 pieces of Hirth Coupling)
JAPAN : PAT.

●Explanation of the Code No. ( Example )

NSV X 400  F A - M
No Letter: without motor M: with motor
NSVX400 No Letter: DC servo motor A: AC servo motor
Motor Maker P. 35
A21: with NIKKEN 21 controller
F:FANUC M:MELDAS Y:YASNAC OSP:OSP
T:TOSNUC N:NEC S:SANYO Z:SIEMENS
I:INDRAMAT H:HEIDENHAIN X:ISOFLEX
SEM:SEM B:BOSCH
INDEXING ACCURACY : ±2" No Letter: Right hand mounted motor
L: Left hand mounted motor
T: Top mounted

■ Specifications
Diameter of Table 180, 300, 400, 500
X: Rotary and indexing table ( 1°and 0.001° ) Z: Indexing table (1°
)
Hirth coupling index table
Specification is expressed in SI unit.
For old gravity unit, refer P. 46

Item / Code No. NSVZ180 NSVZ300 NSVX400 NSVX500 NSVX400T


Diameter of Table φmm 180 300 400 500 400
Diameter of Spindle Hole φmm φ60H7×φ30 φ60H7×φ52 φ80H7 φ80H7 φ80H7
Centre Height mm 135 170 240 310 240
+ 0.018
Width of T Slot mm 12  
+ 0.018
0 12  
+ 0.018
0 14  
+ 0.018
0 14  0 14  
+ 0.018
0

Clamping System 3.5MPa Hyd. Hyd. Hyd. Hyd. Hyd.


Clamping Torque N・m 910 2155 5880 5880 5880

4 kg・m ×10
Table Inertia at Motor Shaft (  )
2
GD 2 -3
0.11 0.16 2.9 3.9 2.9
Servo Motor  min -1 α2/5000i
・2000 α2/5000i
・2000 α12/3000i
・2000 α12/3000i
・2000 α12/3000i
・2000
MIN. Increment 1゜ 1゜ 1゜
/0.001゜ 1゜
/0.001゜ 1゜
/0.001゜
Rotation Speed min -1 11.1 11.1 22.2 16.6 16.6
Total Reduction Ratio 1/180 1/180 1/90 1/120 1/120
Indexing Accuracy sec ±3 ±2 ±2 ±2 ±2
Net Weight kg 60 150 270 290 300
Vertical
MAX. 50 150 250 250 250
Work Load
kg
on the Table Horizontal
100 300 500 500
kg

23520 39200 58800 58800 58800


N
MAX.
Thrust Load
applicable
F×L 911 2156 5880 5880 5880
N・m
on the Table

F×L 569 1421 3920 3920 3920


N・m
Vertical
MAX.
0.14 1.0 6.4 6.4 11.5
Work Inertia
(  )
GD 2
4 kg・m
2

Driving
432 576 576
Torque
 N・m
★ NSVZ series are index table which is indexable by 1° . ★ Be careful that centralizing of work piece or jig fixture should be done after indexing,
★ NSVX series are rotary and indexing table which perform indexing by 1° with not rotating.
hirth coupling of high precision & high rigidity, and can also perform min. ★ With NIKKEN controller, the solenoid valve is installed inside the table.
command incremental by 0.001°and profile milling. ★ For additional axis control, the solenoid valve is not installed inside the table.
★ The supplied hydraulic pressure is 3.5MPa. ★ α4/4000i motor can be mounted on NSVZ180 & 300.

27
NSVZ180, 300 NSVX400, 500
External dimensions will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKEN 21 controller ( 21 : ) are shown. Please contact with us for CAD data (DXF format) of each dimension.

NSVZ180
453
( 21 :360)
190 100 353
( 21:260)
39

φ30
100
φ180

φ60

φ60
235
135
14
180 10
180 263
( 21
:170)

NSVZ300 ( 21
545 :490)
255 165 ( 21
380 :325)
9
60

φ52
150
φ300

φ81

φ60
320
320
170

18
245
12 306 227
( 21:172)

Photo shows with centre socket (option).

NSVX400 722
290 222 500
9
75
210
φ400

450

φ105

φ82
φ80
240

18
275 12
420 290

Photo shows with centre socket (option).

NSVX500 793
NSVX400T 390
327
63
225
455
230
305 250 543
195
250
φ500

650
560

φ400

455
310

240

290 20 18
315 15 20
500 293 15 420

★ For fitting metal and stepped guide piece, refer P. 18


★ For scroll chuck, tailstock and other optional accessories, refer P. 37, 38 No lift (Three pieces of Hirth Coupring)
Three pieces of 360 division precision hirth
NIKKEN 21 controller refer P. 47, 48 coupling ensures smooth and fast indexing
M-signal cable 5m without table lifting.
21 Engaged Indexing

KE
NIK

Machine side

Hydraulic hose (option)


AC200 ∼ 220V R3/8 5m
Single phase

Solenoid Valve Hydraulic unit (option)


is installed inside
AC200∼220V 3 phase 1KVA.    Interlocking gear
Air tailstock (option), refer P. 36   Rotating gear
refer P. 38 TCC150 (with cable 5m) Stationary gear

28
BUILT IN type CNC ROTARY TABLE
External dimension will be different according to the type of the servo motors. Dimensions with FANUC motor or with
NIKKENαcontroller (α21: ) are shown. Please contact us for CAD data (DXF format) of each dimension.

CNC401H I N port 250


761
50 O U T port 210 551

12

200
30pitch

φ400

φ105
φ130
465
265
160

50 210 230 321


200

8 Ports Rotary Joint is standard.


CNC503H

50 280 800
I N port ● Suitable
design for
easy
25 O U T port 250 550  maintenance
● Economicalprice due to
250  standardization
32 30pitch

12
φ500

570

φ105
φ130
320
213

60 30
220 470 300

■ Specifications ( ):High Speed CNC ROTARY Table Z series ■ Specification for Special
Item / Code No. CNC401H CNC503H   Purpose Machines
CNCZ401H CNCZ503H Production Line
Diameter of Table φmm φ400 φ500 of NC special
Diameter of Spindle Hole φmm φ105 H7 φ105 H7 purpose M/C

Clamping System 3.5MPa Hyd. Hyd.


Under the severe
Clamping Torque N・m 1470 1890 conditions due to
the continuous
Table Inertia at Motor Shaft (  ) kg・m2×10-3 2.8 8
GD 2
4 operation of 24hours.
Servo Motor  min -1 α12/3000i・2000 α12/3000i・2000 Specifications will be changed depending on the
0.001° 0.001° machine.
MIN. Increment
Rotation Speed min -1 22.2
(44.4) 16.6
(33.3)
1 .Custom made on the
Total Reduction Ratio 1/90(1/45) 1/120(1/60) Table Face Plate
・Drilled hole, tapped hole,
Indexing Accuracy sec 20 20
or dwell pin hole etc.
Net Weight kg 240 350 ・Without T-slot or with T-slot
・Additional process at centre hole
MAX. Horizontal
Work Load 800 1000 2 .Oil Sight Grass, Oil Supply Port and Drain Port
on the Table kg can be selected the direction.
3 .How to be mounted on the Machine
・U-groove
31360 37632 ・Additional tapped holes on the backside
N ・Shift the guide key position
MAX.
Thrust Load 4 .Modification of the Motor Cover
applicable F×L 1166 1554
5 .Rotary Joint
on the Table N・m P.41

6 .Built-In Pallet Clamp System P.41

F×L 3920 5644 7 .Special Color P.41


・Please order with the color sample or Munsell
N・m Color No.

MAX.
16.6
(8.3) 32.5
(16.3)
(  )
GD 2
Work Inertia 4 kg・m
2 In case of 5AX Table.....
8 .The Travel Range of Tilting
Driving ・How to be mounted P.44 and the stroke of the
432
(345) 576
(460) NC machine
Torque  N・m
9 . The Relations of the Position between Rotary
★ Servo Motor is described as FANUC αi series. Centre and Tilting Centre
★ α22/3000i motor can be mounted on CNC401H & CNC503H.
★ Conditions of CNC Rotary Table when being used to NC special machines. refer P.46 10 .The Base P.30
・In case of the table traverse type machine, the
base might be supplied. Please contact with us.
29
BUILT IN type TILTING ROTARY TABLE
External dimension will be different according to the type of the servo motors. Dimensions with
FANUC motor are shown. Please contact us for CAD data (DXF format) of each dimension.

5AX-350 O U T port I N port


9
60

175

145

φ81
φ105

φ80
315

400
200 320 265 265
520 530 .7
320 200 200 330 45
R2
φ350

445
435

475
Example when the

300
Built-in type 6 Ports Rotary Joint is optional accessory. tilting base is supplied.
● The position of the motor of the tilting axis table 160 360 460 70 18
820 30
can be right & left side for the vertical M/C. 1050 255 290

O U T port
5AX-T400 Example when
the tilting base
is supplied.

1423 216 218


693 730

250 350 350 380


427
819

φ400
12
I N port
555

R3
02.
390

φ105
φ130
Built-in type 8 ports Rotary Joint is optional accessory.
675 510 20
18 220
● The position of the motor of the tilting axis table 1185 200 215
can be right & left side for the vertical M/C. 415

Item / Code No. 5AX-350 5AX-T400 Item / Code No. 5AX-350 5AX-T400

Diameter of Table φmm 350 400 0°to 30°


W 200 300
Diameter of Spindle Hole φmm φ80H7 φ105H7 MAX. kg
Work Load
Centre Height (90°
)mm 300 390 on the Table 30°to 90°
Table Height in W 200 250
(90°
)mm 300 390 +
Horizontal Position kg
+ 0.018 + 0.018
Width of T Slot mm 12   
0 14   
0 Tilting Angle = 0°

Axis Rotary Tilting Rotary Tilting


F 19600 31360
+

Clamping System 3.5MPa Hyd. Hyd. Hyd. Hyd.


Tilting Angle = 0°
L=175mm L=200mm
Clamping Torque N・m 2000 2000 1760 1760 F
L
MAX.  F=4900N  F=6860N
Table Inertia at GD2 Thrust Load +

4 kg・m ×10
(  ) 2 -3 0.8 1.35 2.8 2.44
Motor Shaft applicable Tilting Angle = 90°
on the Table L=100mm L=100mm
Servo Motor  min -1 α8 /3000i α12/3000i α12 /3000iα22 /3000i
・2000 ・2000 ・2000 ・2000
F1 F2

+
 F=8580N  
F=11660N
MIN. Increment 0.001° 0.001° 0.001° 0.001°
Tilting Angle = 90°
Rotation Speed min -1 22.2 22.2 22.2 16.6 L
F 858 1166
F×L
Total Reduction Ratio 1/90 1/90 1/90 1/120 N・m
Indexing Accuracy sec 20 60 15 60 MAX. +
Work 3.2 5.1
420kg 750kg Inertia (  )
GD 2
4 kg・m
2
Net Weight kg
(W/O base:355kg
) (W/O base:505kg

★ Servo Motor is described as FANUC αi series.
★ Ultra precision type is available. Rotary axis :±5" Tilting axis :±10", refer P.40 Driving
216 432
Torque
N・m

30
AWC SYSTEM 1
■ Very sure and space saving Work Changer, operated by
X,Y and Z axes movements and spindle orientation of
Vertical M/C. JAPAN : PAT.
■ Substitutes expensive robot or pallet changer. Just set on
the machine's table, and is automatically operated by only
one M-signal.
■ Extremely flexible, and can take many kinds of work
pieces. Jig Holder is firmly held in the centre hole of
CNC Rotary Table as Century Type Holder System.
(Simultaneous taper and flange contact) Jig Block can
take various work fixtures designed according to each
work piece.
Plural number of work pieces can be held. Jig Holder with
ID is available (option), and automatic selection of Jig
Holder in magazine is possible.
■ AWC magazine, Disc type, Chain type, Horizontal type
and Bar Work type are available. For details, please
contact with us.


4 Work Change Finger Century Type Holder
Simultaneous Taper
and Face Contact

5 Work Fixing Jig Holder
3 phase
21:Single phase AC200/220V
AC200/ 220V
21PW:3phase AC200/220V


1 CNC Rotary Table
21
Air

Jig Block 21 controller


7 Hydraulic Unit
P. 36


6 Hydraulic
6 Tailstock
P. 38

2 Disc type
AWC Magazine
Layout of AWC System
●CNC rotary table is to be set at right hand side end of X-stroke. ●
3 Chain type AWC Magazine
●AWC magazine is to be set where Jig Holder is being taken out from Support Leg is not necessary for
AWC Magazine and left hand side end of X-stroke, and at column traverse type M/C.
the Operator's side of Y-stroke.
Please contact with us when the M/C has splash guard.

The minimum X, Y and Z strokes necessary for setting AWC System; Length : 200mm)
X: 550mm (When longer, the longer Jig Block can be used. e.g. X:560mm Jig Block
Y: 400mm (Even when shorter, AWC System can be mounted by moving the position of key slot of CNC Rotary Table.)
Z: 450mm (The minimum distance from table surface to spindle nose is 600mm.)

31
AWC SYSTEM 2
AWC System can be utilized to all type of NIKKEN CNC Rotary Tables.
The most popular combination of CNC Rotary Table and Hydraulic Tailstock is shown below;

1 CNC Rotary Table CNC250 A21-AWC 5AX-230 WA21-AWC


6 Hydraulic Tailstock H-170S H-230S

In the following items, the most suitable one can be selected irrespective of model of CNC Rotary Tables.

No. Item Code No. & Number of Pots MAX. Dia. (D)×MAX. Length (L) Weight
AWC-F40-8,12,16 φ63 × 250 36, 38, 40kg
2 Disc type AWC Magazine
AWC-F45-6,8,10 φ85 × 280 38, 40, 43kg
3 Chain type AWC Magazine AWC-C45-20 φ85 × 300 145 kg
BT40-RN40, RN45 According to the model of M/C
4 Work Change Finger
BT50-RN40, RN45 According to the model of M/C
RN40-63×25 Most suitable jig block will
5 Work Fixing Jig Holder
RN45-85×32 be recommended. (Option)
7 Hydraulic Unit TCC -150AWC Specification varies depending on the system. P. 32

★Work Fixing Jig Holder: ISO Taper ( 7/24) or NC5 Taper (1/10 short taper & double contact ) is also available.
Please refer NC5 TOOLING SYSTEM catalog for NC5 Taper.
20
D 290
2 Disk type AWC φ450
Magazine
D
PCD PC

AWC-F40 : 385
AWC-F45 : 340
270

30

180
450
120
215
3 Chain type AWC
Magazine 135 30
215 130
AWC-C45-20
Pitch between
Pots : 130mm
523
523
335

270

300
1020 250

5 Work Fixing Jig Holder


Whether Work Fixing Jig Holder is suitable to the work or not results
in big difference in productivity. We have wide and deep experiences
and know-how. Please contact with us.

Side Lock type Holder


RN Holder Code No. D1 d K E H R L M G PCD A 0−0.010 B Weight
H
R 12°Taper RN40-63×25 63 25H6 10h7 40 5 30 15 M10 M8 48 16 18 1.5kg
B L RN45-85×32 85 32H6 12h7 45 5 35 20 M12 M10 65 18 20 2.5kg
4∼G,PCD

Representative Examples of Jig Block (Option)


K
D
d

A E 45 40
A B C D E
Face Contact
Standard Pull Stud : PS-3
Holder with ID, Pull Stud with
ID are available. (Option )
32
Improvement in Productivity
with AWC SYSTEM
When the disc type AWC magazine is operated for one hour during the noon recess and another one hour after
the official working hour, three months of the practical machining (not theoretical) can be obtained.
( 1+1hour ) ×22days/month×12month
= 3 months
8hours/day ×22days/month
Further, as shown below, AWC system provides more cost performance per one operator with an increase in the
number of AWC system.
Operating Operating one M/C Operating two M/C Operating three M/C with
Condition
Item with one operator with one operator one operator using AWC system

Operation rate of one M/C 100% 80∼90% 100%

Operation rate of M/C 5% 80∼100%


(Stopped after completion of 5% (Operated until the finishing of
during noon recess (60min.) the machining work piece) all materials in AWC magazine)

Operating time 50∼400min.


0 min. 0 min. (Power is cut off by automatic
after official working hour power circuit breaker)

Operator's Cost Performance 100% 160∼180% 250∼270%

PROGRAM of AWC SYSTEM


AWC system is the very sure and space saving automatic work changer operated by X, Y and Z axes movements and spindle orientation of
Vertical M/C. The following sub program will be called, when the AWC finger is selected in the M/C spindle after all machining. X0. Y0. Z0. is the
position where AWC finger is gripped the jig holder on the CNC rotary table.

0  1000;

N0 MXX;(Air blow ON)
N1 MXX;(CNC rotary table 360° rotation)
N2 MXX;(Air blow OFF)
N3 S100;(Spindle low gear change)
N4 G00 G90 X0. M19;(Spindle orientation・CNC rotary table X position)
N5      Z0.;(CNC rotary table Z position)
N6      Y_;(Y approach)
N7 G01 Y0. F500;(CNC rotary table Y position)
N8 MXX;(Unclamp jig holder)
N9 MXX;(Air blow ON)
N10 G01 X−10.;(Pull jig holder out.)
N11 G04 P2000;(Dwell for cleaning)
N12 G00 X_;(Completely pull jig holder out.)
N13    Z_;(AWC magazine Z position)
N14    X_;
N15    Y_;(AWC magazine Y position)
N16    X_;(X approach)
N17 G01 X_;(AWC magazine X position・Insert jig holder)


N18    Y_;
N19    Y_ Z_; (Index AWC magazine)
N20    Y_ Z_;
N21 G00 Y_; Y relief)
(
N22    Z_;(AWC magazine X position)
N23    Y_;(Y approach)
N24 G01 Y_;(AWC magazine Y position・Grip jig holder)
N25 G00 X_;(Pull jig holder out)
N26    Y0. ;(CNC rotary table Y position)
N27    X_;
N28    Z0. ;(CNC rotary table Z position)
N29    X_;
N30 G01 X−10. F1000;(X approach)
N31 G04 P2000;(Dwell for cleaning)
N32    X−3. F500;(X final approach) N21
N33 MXX;(Air blow OFF)
N34 MXX;(Clamp jig holder・Jig holder is pulled 3mm in axial direction) N20
M35 G00 Y_; Z N22
N19
N36 G28 Y0. Z0.;
N37 G28 X0.; N18
N38 M99; N23 N24
Y
★ This program is made under the condition that there is no interference for the movement of
AWC finger between CNC rotary table and AWC magazine.
Indexing of AWC magazine
33
Application of AWC SYSTEM
The followings are the drawings of AWC systems and their work samples. Please contact with us about the
reduction of your production processes, improvement of precision and flexibility of your plant

■ AWC Disc type Magazine ■ Horizontal AWC Magazine ■ Rotary Joint & Swing Box
& Example of Face Mill Cutter with Work Identification Function
as Work Piece Cables and hoses are fixed
Face mill R/W head for ID relatively to the tilting movement.
(work piece) Apply to 5AX-230,5AX-300 &
5AX-400.

Cutter arbor with ID

AWC magazine
with R/ W head for ID

Swing box

Rotary joint

■ Advantage of 5AX-Table in Automation Production Line


The originally system System with 5AX-Table
・・・・・

+ + +
Fixture A Fixture B Fixture C The full surface machining
on top half of the
component can be
achieved with only
It's necessary to prepare suitable jig fixtures for each process, one setup.
The machining cycle
then the machining cycle time will be adjusted with increasing
time will be adjusted
the number of processes. with increasing the number of machines.
・It's difficult to obtain the exactly same reference location in ・As the full surface machining can be done with only
each operation, therefore it's easy to affect the finish quality.  one setup, the finish quality will be improved.
・If the one machine breaks down, all of the production line will ・Even if one machine breaks down, the extended
be stopped.  operation time on another machine can achieve same
・The cost and the delivery for making a new jig fixture for the  quantity of production.
new design causes problems. ・It's easy and quick to machine new design component
 only by changing machining program.
・The random production can be done by the jig holder
 with ID chip. (That's ideal for the automotive production
 line as there are many pair parts of right and left.)
■ Work Samples

34
Servo Motor List
Maker and Motor Model
Stall Torque 1 Nm 2 Nm 6 Nm 3 Nm 12 N m 22 N m
Rotation Speed 2000min-1
2000min
2000min
-1 -1
2000min-1
1500min-1
1500min -1

Maker Model 1 Model 2


Model 6 Model 3 Model 12 Model 22
α1 /3000 α2 /2000
α6 /2000 α3 /3000 α12 /2000 α22 /2000
FANUC α2 /3000
α6 /3000 α12 /3000 α22 /3000
α1 /5000i α4 /4000i α2 /5000i
α8 /3000i α12 /3000i α22 /3000i
HA23NC-TS HA40NC-S HA33NC-TS
HA80NC-S HA100NC -S HA200NC -S
MELDAS HC52T HC102T HC202S HC352S
HC53T HC103T HC203S HC353S
USAFED-02CS USAFED-03CS USAFED-05CS USAFED-09CS USAFED-20CS
YASNUC SGMG-05ASACS SGMG-09ASACS SGMG-20ASAAS SGMG-30ASAAS
SGMP-04A316S SGMP-08A316S SGMG-05ASABS SGMG-09ASABS
BL-MC25E-20T BL-MC50E-20T BL-MC100E-20S BL-MC200E-20S
OSP
BL-MC24J-30S BL-MC25J-20T BL-MC50J-20T BL-MC100J-20S BL-MC200J-20S
MFA055MBJNC1 MFA100MBJNC1 MFA180MBJNB MFA350MBJNB
TOSNUC
MDM032X4L MDM062X4L MDM0522R4L MDM1522R4L MDM2122R4C MDM4022R4C
NEC DFSM0330 -252A DFSM0420 -252A DFSM0520 -502A DFSM1020 -502A DFSM2020-502A
SANYO 20BM040 20BM060 20BM120
SANYO(Brother) P50B08050DXS00
1FT-6031-4AK71 1FT-6034-4AK71 1FT-6044-1AK71 1FT-6064-1AK71 1FT-6082-1AF71 1FT-6086-1AF71
SIEMENS 1FK-6042 1FK-6063 1FK-6083
1FK-7042 1FK-7063 1FK-7083
INDRAMAT MAC63A MAC63C MAC71B MAC71C MAC93B MAC93C
HEIDENHAIN QSY96A QSY116C QSY116E QSY155B QSY155D
ISOFLEX 444,2,20 444,3,20 445,2,20
SEM HJ96C6-44 HJ116C6 -64 HJ116E6-130 HJ155A8 -130 HJT155D8-180
BOSCH SE-B2.010 SE-B2.020 SE-B3.055 SE-B3.075 SE-B4.130 SE-B4.210
GLENTEK GM3340 GM4020 GM4040,GM4050 GM5065
KOLLMORGEN 6SM37L 6SM47L 6SM57L 6SM57M 6SM77K
★ The characteristics (stall torque, MAX. torque and rotor inertia etc.) of the servo motors differ, therefore the specification of
CNC rotary table will be a little different.
★ FANUC αC series motor does not have enough torque and can not be satisfied with the specification of CNC rotary table.
★ FANUC αi series motor can be rotated much higher than the recommended speed.
  α1i,α4i:3000min-1   α12i:2000min-1 FANUC α3/3000
★ Standard total reduction ratio is applied for the new OSP motor (BL-MC series). Rotation Speed & Torque
★ Other servo motor can be mounted, please inform us the external dimension, specification of your servo motor. 20
★ MAX. rotation of the servo motor (CNC rotary table) is decided from the acceleration characteristics of the servo motor and
the practical load test.
15
Rotation Speed of the motor is normally selected to 1500 or 2000min-1. Acceleration/Deceleration
Torque (Nm)

Depending on the application, the rotation speed of CNC rotary table can be
10
increased to increase the rotation speed of the motor.

■ Flow Chart of the Additional Axis Control


5

Constant Feed
Servo enable is basically kept OFF during the mechanical brake clamps. CNC rotary table Rotation Speed
0
is using "Carbide Worm System" and can be used "always servo enable ON and the 0 1000 2000 3000 (min-1)

mechanical brake unclamp" to make the total indexing time shorter.


The best rotation speed
with the highest torque
Unclamp ●Please specify the type of the solenoid valve and the action Acceleration should be longer
AC100V or DC24V because of lower torque.
ON ON Clamp or OFF Clamp
Clamp
Confirmation
●Guide line of unclamp timer
OFF Pneumatic system : Approx. 150msec.
OFF
Unclamp Hydraulic system : Approx. 450msec.
Confirmation It will differ depending on the types of the brake and piping layout.
ON
Servo Enable ON

Moving

In-position
Check
OK
Final Positioning Timer

Clamp

Unclamp ON
Confirmation
●Guide line of clamp timer
OFF Pneumatic system : Approx. 100msec.
Clamp OFF Hydraulic system : Approx. 300msec.
Confirmation It will differ depending on the types of the brake and piping layout.
ON

200∼300msec. dwell ●200∼300msec.


Dwell after clamp confirmation is required for CNC321,401,501,601, 801 and 5AX-200Ⅱ.
Servo Enable OFF

35
Attachment for Series CNC ROTARY TABLE
All of Series CNC Rotary Tables, as the through holes are standardized φ60 straight hole, they have same attachment in common. Plentiful
attachment can be supplied according to your application.
■ 5C Collet Chuck
D-1
Centre socket
Draw bolt NT40 holder
NT40
Manual tailstock P. 38

A-1 A-2
D-5 D=φ3∼φ25
A-3 Hydraulic tailstock
D=φ20∼φ50
Fixing handle 5C collet chuck CNC105A21-5C
5C collet
X R
■ Air / Hydraulic Tailstock
Scroll chuck P. 37
P. 38
Bolt with lever Chuck plate Clamping
D-6 D-22 lever

Slim chuck

φ94
Bolt with lever
D-6 D-21 D-23
Adjusting handle
for collet clamping
50 Main body of 5C collet chuck
5C collet
O.D.chuck I.D.chuck
Rotary cylinder for
Centre socket
work clamp/unclamp
NT40 ■ Hydraulic Unit
D-2 NT40 holder

Air/hydraulic tailstock
Rotary Cylinder for
work clamp/unclamp D-22
D-2 Slim chuck

Hydraulic tailstock
Rotary cylinder for
work clamp/unclamp D-21 D-23
D-2

O.D.chuck I.D.chuck TC C -150


● Specifications
Rotary cylinder for
work clamp/unclamp ● MAX. 14R /min.
D-2 MAX. 3.5MPa
● AC 200∼220V, 3 phases, Capacity : 1KVA.
● Solenoid valves and pressure switches depends
Power chuck P. 37 on your applications.
● Dimension : 400×405×479mm

Rotary Cylinder for


Work Clamp / Unclamp Slim Chuck O.D.Chuck I.D.chuck
12.5 17.5 12.5 17
119 60
φ118

φ65
φ72

φ95
φ70

φ80

φ95

Changeable jaw

Pulling Force: SK Collet Chucking range: φ25∼φ80mm Chucking range:


3130KN at air 0.5MPa SK10: φ0.75∼φ10mm φ10∼φ12mm φ30∼φ40mm
(Hydraulic cylinder is SK16: φ2.75∼φ16mm φ13∼φ16mm φ40∼φ50mm
also available) SK25: φ16∼φ25.4mm φ17∼φ20mm φ50∼φ60mm
φ20∼φ30mm
36
SCROLL CHUCK & POWER CHUCK
■ List of Scroll Chuck & Chuck Plate
Scroll Chuck
4″ 5″ 6″ 7″ 9″ 10″ 12″
Table Model
Chuck Plate Scroll Chuck CNC105 X-4B
CNC180 X-5C* X-6B*
CNC200 X-6* X-7C*
CNC202 X-5C* X-6B* X-7A*
CNC250, 300 X-6B* X-7A* X-9E
CNC321, 401 X-7K X-9G X-10D X-12F,12G※
CNC501, 601 X-9D X-10 X-12B
NST250 X-5B X-6A X-7B
NST300 X-6A X-7B X-9A X-10B
NST450, 500 X-7G X-9B X-10C X-12
5AX-130 X-4B
Holes for bolts of 5AX-200Ⅱ, 220Ⅱ X-5C* X-6B* X-7A*
Front Mounting 5AX-230 X-6B* X-7A* X-9F
5AX-300 X-6A X-7B X-9A X-10B
5AX-350 X-7D X-9C X-10A X-12D
● Scroll Chucks with chuck plate marked * are NIKKEN Scroll Chuck NSVZ180 X-6E
of Front Mounting(Fig.1)
NSVZ300 X-6A X-7B X-9A X-10B
NIKKEN Scroll Chuck is used for X-4B, X-6E & X-9F.
X-7D X-9C X-10A X-12C

NSVX400
Chuck plates marked with ★ are used for φ400 tables.

C Table Surface

E ■ Front End Dimensions with Scroll Chuck & Chuck Plate
Chuck Plate
Chuck Size
Code No. A B C D E F Fig. No.

4″ X-4B 110 60 19 80 13 60 2
X-5B 16 60 2
5″ 130 61 23 100


X-5C* 4 60 1
X-6* 4 50 1
X-6A 16 60 2
6″ 165 68 40 130
X-6B* 4 60 1
X-6E 15 60 2

ig.1 X-7A* 4 60 1
X-7B 16 60 2
X-7C* 4 50 1
7″ 192 77 43 155
X-7D 16 80 2
C B E Table Surface X-7G 18 75 2
X-7K 16 105 2
X-9A,9B, 60,75
18 2
- 9C,9G, 80,105
9″ 233 85 52 190
X-9D,9F 20 130,60 2


X-9E 25 60 2
X-10,10A 130,80
20 2
10″ - 10C,10D 273 87 55 230 75,105
X-10B 25 60 2
X-12,12B 75,130
20 2

ig.2 12″ - 12C,12G 310 92 57 260 80,105
X-12D,12F 25 80,105 2
★ The dimension from the table surface to the jaw is; * :B+C Others: E+B+C



Table
Width
E ■ Power Chuck & Rotary Cylinder
Chuck Power Chuck Rotary Cylinder
A B C D E MIN.Table φ
Size Code No. Code No.
HH4C-80 115 215
4″ HOIMA-4 110 70 27 φ100
HO5CH-100 130 220




HH4C-80 115 215
● ● 5″ HOIMA-5 135 70 27 φ150
HO5CH-150 186 235
HH4C-100 135 240
165 94 43 φ170
2
5 4 6″ HOIMA-6
1 3
HO5CH-175 210 240
HH4C-125 160 250
1 Power Chuck 8″ HOIMA-8 210 110 43 φ250
HO5CH-250 290 295
2 Rotary Cylinder HH4C-125 160 250
10″ HOIMA-10 254 120 43 φ300
3 Chuck Adapter HO5CH-300 340 310
4 Cylinder Adapter HH4C-140 180 260
12″ HOIMA-12 304 140 53 φ320
5 Connecting Rod HO5CH-300 340 310
★ HOWA power chucks and rotary cylinders(Higher : hydraulic, Lower : Air) are listed. Other maker's one can be
When power chuck or rotary mounted, please specify the Code No.
★ Above power chucks are not applicable to NST Table. Please contact with us for mounting.
cylinder is attached on ★ Rotary cylinder for 5AX- table is NIKKEN made.
5AX- table, the 5AX- table ★ NIKKEN air/hydraulic rotary cylinder is also available.
must be High Column table.
37
TAILSTOCK (MANUAL, AIR, HYDRAULIC)
■ List of Tailstock and Support Table
Manual Manual Air/Hyd. Tailstock Hyd. Tailstock Support Table
Tailstock
Tailstock

Table Model Centre Height Built-in Brake


Stroke: 15mm Stroke: 60mm Stroke: 100mm (Hyd.)

CNC105 105 P -105S PBA-105 TAT105


Air/Hyd. CNC180, 202 135 P -125S PBA-135 TAT170
Tailstock CNC180B, 202B 180 P -170S PBA-180 H-170S
CNC200 150 P -150S PBA-150 H-150S TAT200
NST250 155 P -150S H-150S
CNC250, 300 170 P -170S PBA-170 H-170S TAT250
CNC321, 401 230 P -230S H-230S TAT320,400
CNC501, 601 310 P -310S TAT500,600
NST300 208 P -210S H-210S
NST450, 500 288 P -280S
Hyd. Tailstock 5AX-130 150 P -150S PBA-150 H-150S
5AX-200Ⅱ, -220Ⅱ 180 P -170S PBA-180 H-170S
5AX-230 240 P -230S H-230S
5AX-300 225 P -230S H-230S
5AX-350 300 P -310S
CNC100-2, 3, 4W 105 PBA-105-2,3,4W
NSVZ180 135 P -125S PBA-135
NSVZ300 170 P -170S PBA-170 H-170S TAT250
NSVX400 240 P -230S H-230S TAT400
Support Table TAT  P. 14

■ Dimension of Manual Tailstock


15 stroke
E
Centre Height Weight
Code No. A B C D E F G
H
12

(Kg)

P -105S 102∼110 27 150 76 74 120 195 14 10


P -125S 125∼135 27 150 76 74 120 210 14 11.5
P -150S 145∼160 25 195 98 102 145 210 18 22
F

P -170S 160∼180 25 195 98 102 145 210 18 22.5


P -210S 200∼220 25 195 98 102 145 250 18 26.5
P -230S 220∼240 25 195 98 102 145 250 18 27
G P -280S 280∼300 15 235 103 124 145 330 20 41
A
B C D P -310S 300∼310 15 235 103 124 145 330 20 41.5
★ Left handed tailstocks are available in all sizes.
★ For P-150S or larger size tailstocks, 5 pcs of changeable centres are included.

60 stroke ■ Air/Hyd. both usable Small Size Tailstock


285
Thrust (N)
35 90
Centre Height
86 164 Code No.
H H1 G Weight ( Kg )
Air 0.5MPa Hyd. 2MPa
45

φ25

PBA -105 105 25 14 1176 4733 15


PBA -135 135 55 14 1176 4733 20
PBA -150 150 70 18 1176 4733 22
H1

PBA -170 170 90 18 1176 4733 24.5

G PBA -175 175 95 18 1176 4733 25


45 138 180 100 18 1176 4733 25.5
166 PBA -180
★ Rotary centre is built-in.
★ MT (Morse Taper) type quill is also available. Please contact with us.

100 stroke
■ Hydraulic Tailstock
φ28

20

Centre Height Thrust (N)


Code No.
H H1 G Weight ( Kg )
Hyd. 3.5MPa
145∼160 191 18 5370 28
H1

H-150S
H

H-170S 160∼180 211 18 5370 35


H-210S 200∼220 251 18 5370 41
G H-230S 220∼240 271 18 5370 45
231 302 30 85 85 ★ Rotary centre is built-in.

●For Support Table TAT, refer P. 14


●For details of CNC rotary table for tailstock, please contact with us for more details.
●In case of air/hyd. tailstock, the hydraulic unit, connecting cables and air/hyd.
hoses are supplied as an option.

38
Accuracy Standard
■ CNC Rotary Table
No. Measuring Item Measuring Method CNC105 CNC180 250
202 CNC200 CNC300 CNC321 CNC401 CNC501 CNC601 CNC801 CNC1200

Parallelism between table surface


1 0.015mm 0.015mm 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 0.04mm
and frame bottom (Concave)

Runout of table surface at


2 0.01mm 0.01mm 0.015mm 0.015mm 0.015mm 0.015mm 0.02mm 0.02mm 0.02mm 0.03mm
vertical position

3 Concentricity of centre bore 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm

Squareness of table surface at vertical


4 position (Minus deviation at upper part 0.020mm 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 0.03mm 0.03mm
is not permitted.)

Parallelism between centre line of At 150mm At 150mm At 300mm


5 0.020mm 0.02mm 0.020mm 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm
test bar and key way

Parallelism between side face of At 150mm At 150mm At 300mm


6 0.020mm 0.02mm 0.020mm 0.02mm 0.02mm 0.02mm 0.03mm 0.03mm
frame and table centre line

Cumulative
7 Indexing accuracy ±30″ ±20″ 20″ 20″ 15″ 15″ 15″ 15″ 15″ 15″

8 Repeatability 4″ 4″ 4″ 4″ 4″ 4″ 4″ 4″ 4″ 4″

★ CNC801 & 1200: At horizontal position


★ For Ultra Precision option: One rank higher accuracies than the above list are inspected.

5AX-230 on 3 Dimensional
Measuring Machine

■ NST, 5AX- Tilting Rotary Table


Ⅱ 5AX- 230
No. Measuring Method NST250 NST300 NST- 450 5AX- 130 5AX- 200
220Ⅱ 300
5AX-250
350 5AX-400 5AX-550
500 150

Parallelism between table surface and


1 0.02mm 0.02mm 0.02mm 0.015mm 0.015mm 0.02mm 0.02mm 0.03mm 0.02mm
frame bottom at tilting angle 0°(Concave)

2 Deviation of table surface at tilting angle 0° 0.02mm 0.02mm 0.02mm 0.01mm 0.01mm 0.02mm 0.02mm 0.02mm 0.02mm

Deviation of table centre hole


3 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm
at tilting angle 0°

deviation of centre line of rotary axis


4 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 0.02mm 0.03mm
at tilting angle 90°

Parallelism between table surface and


5 0.02mm 0.02mm 0.02mm 0.015mm 0.015mm 0.02mm 0.02mm 0.02mm 0.03mm
centre line of guide key at tilting angle 90°

Squareness of test bar centre line At 150mm At 100mm At 150mm At 200mm


6
at tilting angle 90° 0.03mm 0.03mm 0.03mm 0.02mm 0.02mm 0.03mm 0.03mm 0.03mm 0.03mm

Cumulative Cumulative
7 Indexing accuracy of rotary axis 20" 20″ 20″ ±30″ ±20″ 20" 20″ 20″ 20″

8 Repeatability of rotary axis 4″ 4″ 4″ 4″ 4″ 4″ 4″ 4″ 4″

9 Indexing accuracy of tilting axis Cumulative 60″ 60″ 60″ 60″ 60″ 60″ 60″ 60″ 60″

10 Repeatability of tilting axis ±6″ ±6″ ±6″ ±6″ ±6″ ±6″

★ For Ultra Precision option: One rank higher accuracies than the above list are inspected.

39
CNC ROTARY TABLE Special Specification 1
■ Ultra Precision (True Closed Loop)
In ultra precision, 3 grades can be selected for indexing accuracy; ±3", ±
5" and ±10" (ISO 230 Accuracy Measuring Method).
Velocity Loop
High resolution rotary encoder is mounted at the back of Rotary Table for
Wave Forming
detecting positioning feedback, to realize true closed loop. (Position is
EXE Unit
detected on the rotating table itself.)
In case indexing unit of 1° or very high rigidity is required, please select
Hirth Coupling Index NSVZ, NSVX series table.
Position Loop   P. 27

HEIDENHAIN Rotary Encoder φ40mm


Rotary Encoder with Through Hole  Through Hole

Configuration of Ultra Precision


Rotary Joint
● Rotary Encoder and Wave Forming Unit for CNC Rotary Table
Indexing
Accuracy ±3 ″ ±5 ″
Table Model
CNC105, 180, 202 RON255, EXE610C
CNC200, 250 RON806, EXE650B RON255, EXE610C
CNC321, 401, 501, 601 RON806, EXE650B RON706, EXE610C
★ The different model rotary encoder can be mounted. e.g. RCN226, RCN723 Please contact with us.
★ EXE unit and cables are not included in ultra precision option. Please order separately. The rotary table with RON706 or
★ In case of FANUC, the encoder with FANUC serial interface (RCN223, 723)is recommended. In this case, RON806 has φ40mm through hole,
EXE unit is not necessary. and the rotary joint can be mounted.

● Rotary Encoder and Wave Forming Unit for 5AX- Tilting Rotary Table
Indexing ROD700
Table Model
Accuracy ±5 ″ ±10 ″

5AX -130, -200Ⅱ, -220Ⅱ Rotary RON255, EXE610C


-230, 250, 300 Tilting RON255, EXE610C
Rotary RON255, EXE610C
5AX-350, 400 Indexing accuracy ±5" is available on
Tilting RON255, EXE610C
each tilting axis of 5AX-130, 5AX-200Ⅱ
Rotary RON706, EXE610C and 5AX-550. Please ask for the detail.
5AX-550
Tilting RON706, EXE610C

■ ISO 230-2 1997 (JIS B 6192-1999)


ROD800
Accuracy Measuring Method for Measuring
Rotating Axis: 30.2° X 12 points
Tilting Axis: 15.2°X 8 points
Continually repeating 5 times rotation of CW/CCW, measuring are to be
done at above-mentioned points.
And, bidirectional accuracy of positioning, bidirectional repeatability of
CNC Rotary Table
positioning, unidirectional accuracy of positioning, unidirectional
repeatability of positioning etc. are calculated. Personal Computer
Test data sheet is available in English.

Bidirectional Accuracy and Unidirectional Accuracy and Repeatability of Positioning


Repeatability of Positioning
40
CNC ROTARY TABLE Special Specification 2
■ Rotary Joint
 Rotary joint is useful for clamp/unclamp of the work piece, confirmation of proper clamp, cleaning, coolant etc. 3 types of rotary joint are
available. The fine cutting swarf may come through the filter into the coolant port, therefore the coolant port is recommended to be separated.
(Refer cylinder type rotary joint)

1. Cylinder type Rotary Joint 2. Flange Plate type Rotary Joint 3. Built-in type Rotary Joint
Retrofitting to standard CNC rotary IN ports position can be changed at              JAPAN : PAT.
table is possible. any angle of 360° . The every position For CNC321, 401, 501, 601 & 801, 8 IN
which causes no interference against ports are arranged on the table body.
OUT port IN port M/C can be selected. Centre flange and centre shaft are as
OUT port an option.

OUT port

IN port for Coolant Centre Shaft

IN port

IN port

Centre Flange

Cylinder type Flange Plate type Built-in type ■ Application


Code No.
MAX. No. of Ports MAX. No. of Ports T mm MAX. No. of Ports
Pallet
CNC 105 4+ 1*1 4 25 Clamp/Unclamp
Swing Clamp Unit

180,202 6+ 1*1 4 25
200,250 8+ 1*1 6 30
321,401 Proper Clamp Conf.
10+ 1*1 8 + 1*1 & Cleaning
401H ,503H
501,601 12+ 1*1 8 + 1*1 Pallet Clamp Unit

5AX-130,150 2
(4)
200Ⅱ,220Ⅱ 3
(6) Guide Pin
250 3* 2
300 4
(6)
350 6* 3
400 9* 4 CN C401
Fixture

550 10* 5 IN port


NSVZ 180 6+ 1*1 4 25
300 8+ 1*1 6 30
CN C401
400,500 10+ 1*1 10 + 1*1 50
IN port
TAT105,170 4+ 1*1 2 25
200,250 8+ 1*1 4 45
320,400,500 10+ 1*1 6 + 1*1 35
★ ( ) : MAX No. of high column table.
Caution of IN port
★ * 1 : +1 port is the port located in the centre hole (for coolant). • When the air is supplied for all IN ports, please contact with us.
5AX-400 with 9 Ports Rotary Joint
★ * 2 : 3 reserve ports are provided on 5AX-250. No additional port is available. • Plese do not supply the different pressure of the air in the next
★ * 3 : 6 reserve ports are provided on 5AX-350. No additional port is available. IN port.
★ * 4 : 3 reserve ports are provided on 5AX-400 as standard, and the additional 6 ports are available.
★ * 5 : 4 reserve ports are provided on 5AX-550 as standard, and the additional 6 ports are available.

■ Built-in Pallet Clamp System ■ Special Color


Available to CNC rotary table and 5AX- tilting   Please order with the color sample or Munsell
rotary table. Very suitable to NC special purpose   Color No.
machine and Horizontal M/C as built-in B axis
table.

Pallet Clamp Unit


Lifting type Pallet Clamp Unit with Automatic Coupler

41
CNC ROTARY TABLE Special Specification 3
■ Water Resistant
Mechanical parts of table are perfectly sealed. For water
resistance to electric parts such as motor, switches, and
cables, cable directly coming out of CNC rotary table is
recommended as an option.
In all of rotary tables with NIKKEN 21 controller, cable
direct out type is used as standard. Harting connector
type is also available for the rotary table with 21 Cable Direct Out type
controller as an option.
In all of rotary tables with NIKKEN 21PW controller, drip
proof connectors are used as standard. Cable with Blade (Option)
Standard Length: 5m
For all CNC rotary tables, mark obtained parts or equivalent and
marked electric parts are used, ensuring high safety.
: Safety approval mark by TUV RHEINLAND.
: Safety mark required for marketing in Europe from '95.

Harting Connector type

C (Top) only for horizontal use


■ Positions & Directions of Connecting Cable D (Back)
The standard of the cable connecting direction is
B or D. A or C is possible on demand. B (Side)

A (Down) VBA-1110-02
OUT Pressure gauge IN Pressure gauge
■ Air Intensifying Booster (Max. Output: 0.7MPa) Rc1/4 Rc1/4
IN port OUT p ort
The air pressure can be double by Air Intensifying Booster. This is suitable for tables with the

111
Double Intensifying Braking System such as the tilting axis of 5AX-130. P.56

50 50 50 70
110 NBH-100-X 150
Rc1/4
■ Air Hydraulic Unit Oil Capacity: 100cm3
Input pneumatic Pressure:
160

Please order an air hydraulic unit for the     0.4∼0.5MPa


machine without hydraulic source. Output hydraulic Pressure:  
Applicable for CNC321,401,501,601 & 801.     3.1∼3.9MPa
110
CNCZ321,401,501,601 & 801.
Please ask for the layout of the unit. Rc1/4
φ55

130 10
251
391 Example of air hydraulic unit
■ The External Solenoid Valve Unit located in back side of CNC321
This unit is selected for easy maintenance to change the solenoid valves without
detaching the motor cover.
0°

■ Ultra Heavy Duty CNC Rotary Table


In such lead milling as right hand, the movement


of rotating axis is very small in relation to the
4m
movement of X axis, servo control will be very
difficult. If the cutting conditions and surface finish etc. can not be satisfied 417.5
52
with standard CNC rotary table, Ultra Heavy Duty CNC Rotary Table is 365.5
recommended. (Cutting capability is 5 times of the standard type.)
Brake
Rotary encoder
■ Ultra High Speed CNC Rotary Table with DD Motor
φ360

This table is driven by the Direct Drive motor with high torque, which is perfect for high
precision profiling on the M/C driven by the linear motor.
230

Please ask for the details.


DD motor

MAX.150min-1
42
CNC ROTARY TABLE Special Specification 4
NIKKEN CNC rotary tables are used in various kinds of world wide applications. Please contact with us with the dimension of your work piece
and construction of the jig fixture etc. We will recommend you the best application.

2 CNC rotary tables and the


■ Combination with Pallet Changer distribution box are mounted on
the small tapping centre with
swing type pallet changer.

■ Combination of CNC
Rotary Tables

Machining of turbine wheel to use


2 set of CNC rotary tables, one for
the swing axis of the HF motor
and the other for the rotary axis of
the work piece

5AX-400FA-RJ8-800/150 5AX-500MA-RJ10-900 /100 5AX-321FA CNC180 + TAT105 + CNCZ503

■ Application of CNC Rotary Table with Support Table

CN C 17 0 + TA T 105

CNC601 , 3m Jig Block & TAT500

Counter balance cylinder 3 sets of power chucks


    are used for work clamping.

In case of the application with the


support table, un - balancing torque NSVZ300 + TAT200 CNC170 + Special Support Table

used to be large. The counter balance


cylinder is highly recommended. P. 6
43
CNC ROTARY TABLE Special Specification 5
■ Example of 5AX Rotary Table location on M/C
There are various ways of arrangement.

Tail Stock is used together. Y axis stroke of the Y axis stroke is enough Tilting range is 30-135
M/C is not enough

30° 5AX-300 Example on


the angle base (60)
Angle plate

■ Application of 5AX-Table

Bar removing after the machining of


5AX-400 with 9 ports rotary joints face mill cutter body Automatic change of the insert tips
of the huge segment cutter

Welding on
curved plane Cutting off on
curved plane
Automatic
Positioning Pin
5AX-Table on Laser
Welding/Cutting off Machine

Built-in 5AX-Table for the die


moulding machine
360°
rotating

1. The work piece is exchanged by ROBOT, 180°


tilting
Simultaneous 3 axes control of X, Z & A   the positioning pin goes forward, then
axis instead of turning. .
the work piece is clamped at the tilting axis = 90°
2. The positioning pin goes backward, the tilting
axis moves to 0°, then the machining starts.
The tilting movement is used only
5AX-Multi Spindle Table
for automatic work piece exchange
■ Other Application + Jig Holder with Through Hole

Angular Head
Sensor to detect the cutting edge

Hobbing of tooth
module 6∼7

Work piece (Cutter) is exchanged by ROBOT,


and the cutting edge will be detected automatically. Simultaneous 3 axes control
of X, Z & A axis
High Frequency
Heat Treatment Separate
Grinding Wheel Separate Brake
Roller Bearing

Rotary table is used to drive


Over Load Example by spline and positioning.
P. 46

Swing axis of the


Anti noise process is required. grinding wheel
44
Assessment of CNC ROTARY TABLE
Accessment for Reliability & Quality.

■ Over Load Test


The wearing of the worm wheel is
very small under very severe
testing condition.

■ Brake Torque Test ■ Rigidity Test

■ Cutting Stability Test


The micro vibration during machining or
the surface finish are measured.

■ EMC Test ■ Water Proof Test


Electromagnetic Compatibility Test

Emission

Immunity
Declaration of Conformity

Caution
● Always be careful not to inflict personal injury on any shop objects when unpacking fix to the machine table using the fixings provided.
this equipment. ● Please follow the instruction manual for installation, wiring of cables and hoses.
● Caution should always be used when lifting this product. Especially when using Failure to connect wiring correctly may cause fire or a serious accident.
lifting equipment. Manual lifting of this product may cause serious back injury. ● This table has been given a waterproof treatment, however if ingress of coolant
Always use safe lifting techniques. should occur, stop using the table immediately. Failure to do so may result in the unit
● Install the rotary table on a well ventilated place hidden from direct sunlight, on a catching fire or causing serious electric malfunction.
place not exposed to corrosive gas such as sulfuric acid and hydrochloric acid. Do ● Always ensure that pneumatic or hydraulic hoses are connected correctly.
not install the rotary table on a place with excessive high/low temperature. (Normal ● Always keep the air filter clean to prevent water and dirt ingress from the air supply.
operating temperature: 5℃∼40℃) ● Please ensure that the hydraulic pressure flows constantly on the pump line at brake
● Under the lower temperature condition, please warm the rotary table up just after clamp in the save energy type hydraulic circuit.
power on. Or, please use lighter lubrication oil as another solution. ● Please use CNC rotary table within the specification. Exceeding the specification
● Only the specified power voltage should be used. Incorrect power supply may result may cause defective components and irreparable damage. Please contact with us in
in fire. case of the beyond the specification before ordering. P. 46
● Always power off the machine before attempting any installation and wiring work. ● Never modify the table by yourself without previous agreement of NIKKEN
Failure to do this may result in serious personal injury or electric shock. ● Never to touch any moving parts. Failure to follow this instruction may result in
● The machine on which CNC rotary table is installed should have a complete cover or serious personal injury.
splash guard. ● For the rotary table with the NIKKEN controller, firstly turn the power of NIKKEN
● When installing this product onto a machine tool, always pay special attention to the controller off, then turn the power of main M/C off at the end of operation.
location of cables, hoses and hydraulic tanks (if used), to check for interference. ● Always remove swarf from the table after use. Long term operation without cleaning
● Please make sure that all cables and hoses are sufficiently long to allow full axis may cause damage to the internal mechanism.
travel. ● Always change the lubrication oil annually to prevent the gear wear.
● Always ensure that there is no interference with the CNC rotary table or tailstock unit ● If a collision occurs with the table, power off the machine controller immediately and
of the ATC (Automatic Tool Change) position. contact your distributor for repair.
● Always ensure safe cable runs according to the instruction manual in order not to ● Always stop using the table if unusual noises are heard or the slackness or defection
interfere with the machine operation. It is dangerous if the cables become entangled of work piece and jig fixture are found. Irrepanable damage may be happened.
with the machine table or spindle unit. Please contact with your distributor for repair.
● Always check the parallelism and squareness of the table to the machine axes and

45
Technical Information of CNC ROTARY TABLE
Upper Support

■ Conditions of CNC Rotary Table


when being used to CNC Special Purpose Machine Tail stock CNC400TA
Pallet clamp
fixture
Not only indexing accuracy, the following conditions must be 400 450
also filled for continuous operation of 24 hours. Namely, Load 300 300
calculation, Indexing time, Durability etc.
And the overseas service branches and after service ability are Base
also important. CNC600V CNC600V

1 Load Calculation
In case using conditions are beyond the specification of CNC Approx. Weight Approx. GD2
No. Shape Quantity
(Kg) (GD2/4 ) Kgm2
rotary table, please inform us the work piece, jig fixtures, required
indexing time etc. Then, we will calculate the load of your 1 CNC400T Eccentricity: 450mm 1 260 59
application, and select the suitable CNC rotary table. 2 Tailstock Eccentricity: 120mm 1 80 14
When such jig fixture and work as right hand are to be rotated on 3 Base 1 11 10
CNC rotary table, we analyze into ①∼⑤ elements, and calculate
4 Upper Support Parts 1 30 2
as per the list shown at right hand side.
5 Pallet Clamp Fixture Eccentricity:120mm 1 80 6
Total 560 91

Rapid Acceleration/Deceleration
2 Indexing Time Comparison Item Positioning Speed Time Constant
Item Using Years
Indexing
44.4min-1 150msec accuracy
Indexing Time = Acceleration Time + Rapid At installation Cumulated 10sec
22.2min-1 100msec
Positioning Time + Deceleration Time. After 7 years Cumulated 17sec
MAX. moving angle is 180° . Therefore, not only rapid
Angle ( °
)
positioning time, but also acceleration / deceleration CNCZ202  CNC202
180 Indexing Accuracy (sec)
characteristics is very important. The graph at
right hand side shows that CNCZ202 (high speed),
150
with it's excellent acceleration / deceleration 10
capability, gives a very substantial time saving of
120
approximately 300 msec. on this 90°movement 0
comparing with CNC202 (standard).
CNCZ202 : 500 msec. 90 10

CNC 202 : 800 msec.


60 0     90      180    270    360
Angle ( °
)
30

0
500     1000     1500
Indexing Time (msec)

3 Durability
In 24 hours continuous operation, durability is one of the most important conditions.
Thanks to Carbide Worm System, NIKKEN CNC rotary table ensures highest anti wearing
nature even at the severest load conditions with high speed indexing. The graph at right hand
side shows the worm wheel & worm screw and accuracy inspection of the table having been
used for 7 years on CNC special purpose machine in production line of automobile parts plant.
Worm System after 7 years used.

4 Overseas After Service…Refer back side of this catalogue P. 58


NIKKEN overseas service branches are located in 12 countries. The spare parts of standard tables are stocked in our branches. And, you
can take our service by our service engineers trained in Japan.

■ SI Unit & Gravity Unit SI is the abbreviation of "Systeme International d'Unites".


Item SI Unit Gravity Unit Conversion
Clamping torque N・m kgf・m 1kgf・m=9.8N・m

Table Inertia at Motor Shaft * GD2 ( GD


  )kg・m2×10-3
2
(   )kg・m2 ×10-3 kg cm sec2 1kg cm sec2 =102×
4 4
MAX. Motor Rotation Speed
min-1 rpm 1rpm=1min-1
MAX. Table Rotation Speed
MAX. Thrust Load N kgf 1kgf=9.8N
applicable on the Table N・m kgf・m 1kgf・m=9.8N・m
GD2 )kg・m2
(   GD2
MAX. Work Inertia * kg cm sec2 (   )kg・m2
1kg cm sec2 =0.102×
4 4
Driving Torque N・m kgf・m 1kgf・m=9.8N・m
Air/Hydraulic Pressure MPa kgf/cm2 1kgf/cm2 =0.098MPa
*The unit of inertia is expressed in GD2.

46
NIKKEN CONTROLLER Specification1
■ Minimum Command Increment: 0.001°or 1sec.
21 controller can drive all models of NIKKEN CNC rotary table.
■ Single M signal provides Various Automatic Operation.
Any unequal dividing, equal dividing, arc cutting, lead cutting etc.
can be done very easily.

■ RS232C Interface is provided as standard.


Block data/ parameter data can be up loaded/down loaded through
RS232C interface. Moreover when the direct angle command interface is used,
all program and management can be done on M/C side.    JAPAN PAT . P  21 controller
 ・Standard (400W, 750W)
■ Up Grade of Water Proof Characteristic P.56    480×280×340 25kg
  EMC Assessment   P.45  ・Single Phase AC200/220V
The direct out type connection is applied for all models of CNC rotary table,
and the EMC assessment is satisfied as the total system.

■ The Latest Designed Digital Servo System


The dimension of the servo motor became more compact and the torque is
powered up.
Very excellent acceleration/deceleration characteristics, the powered up torque
and the best suited servo parameter realize the high quality and long life.

■ Plenty of Optional Functions


True Closed Loop, Manual Pulse Generator, M Function (Input: 5/ Output: 5),
External N Number Search, External Position Display, External Power ON/OFF,
Pitch Error Compensation  21 PW controller
■ More than 15,000 sets working in the field.  ・Power up (1,300W, 1,800W)
   540×360×400 28kg
This fact ensures the highest reliability.
 ・3 phase AC200/220V

21 Standard
1
10
MPG

N No.
Search Box
5m

Air/Hydraulic
Cylinder
21: single phase AC200/220V 5m
21PW : 3phase AC200/220V l 5m
Signa
For M
Power 5 m KEN
RS232C NIK
5m
Tape Reader
Tape Puncher
CNC
Rotary Table
Jig Plate
for AWC System

Interface Box

  P.32

Jig Holder
Auto Programming Tool for AWC Finger
or Personal Computer
r n
nde atio Changeable Robot Finger
Cyli onfirm Centres
tC
e men
Mov

Chuck
Manual
Air
Air/Hydraulic Hydraulic
Tailstock   P.38 Chuck
  P.37

47
NIKKEN CONTROLLER Specification 2
■ Main Specification of Controller (NIKKEN- 21 controller)
The operation, programming and the interface to M/C are interchangeable with the old NIKKEN controllers
( , 8800AX).

Item Specification Remarks


MIN. Increment 0.001° or 1″ Free Selection
MAX. Programmable Angle ±9999 rotation, ±999.999° & ±999° 59'59" Free Selection
MAX. Equal Dividing 2∼9999 equal dividing
Program Capacity 1000 Blocks N000∼N999
Input System MDI Key Board, Pendant type 5 years memory
Programming System Combined use of Incremental/Absolute Free Selection of G91/G90
Zero Return Machine Zero Position/Work Zero Position can be commanded from outside.
Manual Feed Rapid Feed/Fine Feed/Step Feed/Continuous Feed
Uni-directional Positioning Uni-directional Positioning can be done to eliminate the mechanical backlash. G14
Emergency Stop Whole system stops can be commanded from outside.
Feed Hold Table rotation temporarily stops. can be commanded from outside.
Jump Function Jump to sub program etc.
Repeating Function By specifying start No. and final No., multiple sequence are repeated.
Buffer Function Reading next block, and execute job without stop. Useful for lead cutting etc.
Dry Run Table always rotates in rapid feed for checking.
Key Lock Function Even if operation button is pressed by mistake, such command is neglected for safety.
Preparatory Function Dwell, Clamping/Unclamping, Lead Cutting... G01∼G92
G1 Code, G2 Code 2 kind of G codes can be entered in one block.
Block Data display At programming, previous block data or next block data are displayed.
Block data/ parameter data can be up loaded/down loaded through RS232C interface.
Direct angle command interface enables that the positioning can be commanded Custom macro is necessary
RS232C Interface from M/C, and all management of the program can be done on M/C. on M/C.
RS232C automatic loading function enables that successive block data can be down Custom macro is necessary
loaded from M/C and all management of the program can be done only on M/C. on M/C.
± stroke limit values can be set by parameter, and table does not
Software Limit Function
move beyond this range.
Over travel detection zone can be set at outside of software limit by using control Standard for 5AX- type tilting
Over Travel Detection Function
circuit, and the CNC rotary table can be protected not to exceed safety zone. axis
When alarm is detected, controller automatically goes to diagnosis mode When d uplicated, it flickers
Alarm No. Automatic Indication Function
and Alarm No. is displayed. every 2 sec.
Alarm Out Alarm condition of 21 can be sent to M/C Option
Self Diagnosis Function Inside situations of controller can be seen.
Modal G Code Flicker Function All G codes used in program are indicated in flickering. Every 2 sec.
Pitch Error Compensation Function Rotary axis: 15° unit, Tilting axis: 5°
unit Option
Feed Rate Override 5∼200%,999% (Rapid feed) ±5%
Input Signals 1 kind of Auxiliary Function.(Automatic operation can be done by only one M signal.) With or without contact signal 1※
Output Signal 1 Block Finish signal, Work Zero Position Signal, Alarm Out Signal *2 Ask Time Chart
Servo Motor AC servo motor with serial encoder
21: Single phase AC200∼220V、50Hz/60Hz 400W : 0.7KVA , 750W : 1.3KVA
Input Power
21PW : 3 phase AC200∼220V、50Hz/60Hz 1,300W:1.4KVA,1,800W:1.8KVA
※ 1: M signal of M/C is valid only the block without DEN (Distribution End).
※ 2: Work Zero Position Signal and Alarm Out Signal are optional signals.

■ OPTIONAL SPECIFICATION
1 True Closed Loop 2 (Manual pulse generator
X1, X10, X100) 3 Five M functions 4 External N Number
Search Function 5 External Position Display
This is to be used for ultra This pulse generator enables Control and confirmation of When plural programs are When the direct angle command
precision rotary table. the table to be rotate or tilted other actuator (hydraulic tailstock, entered in 1000 blocks. Desired
interface is used, this display will
by manual operation on every coolant controller, robot etc.) can N number can be searched from
0.001∼0.1°unit. be done from   21side.  21 outside (applicable also to FMS be used near M/C MDI panel.
for AWC, this is included as line).
standard.

6 External Power ON/OFF 7 Pitch Error Compensation 8 Output Signal *2 9 Harting Connector Type...Only for 21
Interface to perform Power Rotary Axis: Work Zero position signal is the signal Harting Connector can be
ON/OFF by external circuit is by 15°unit × 24 points set to ON while the CNC rotary table corresponded to the CNC
available. Tilting Axis: is in the work zero position. Alarm Out Rotary Table side.
by 5°unit × 24 points signal is the signal set to ON when
  21 is in alarm condition. These
signals can be used for interlocking
function.

48
Explanation of the PENDANT 1
ON OFF ① Power Switch

② Emergency Stop Button

③④ Manual Jog Button





 + Clockwise, -  Counter clockwise.
While this button is being depressed, the table
continually rotates slowly. When this button is
depressed once, the table steps by 0.001°(1").
⑤ High Speed Button
HI
When this button is depressed together with ③
or ④,the table rotates in rapid feed.
When jog ⑪ while depressing ⑤ ,table moves
as following;
Gear Ratio Table Movement Gear Ratio Table Movement
1:720 0.5° 1:90 4.0°
1:360 1.0° 1:60 6.0°
1:180 2.0° 1:45 8.0°
1:120 3.0°

AUT ⑥ Auto/Manual Select Switch


 MAN When this button is turn to Manual, all buttons
are workable.
When this button is turn to Auto, all other buttons
except ①,②,⑥,⑧,⑨,⑭,⑯,⑰ are ineffective.

EDT ⑦ Edit/Current Position Select Switch


 POS On θ of ⑱, programming or present position is
displayed alternatively.
⑧ Start Button
START
The table rotates as programmed.

⑨ Stop Button
STOP
The table slows down and stops. (Feed Hold
Function). When ⑧ is depressed again, the
table rotates the remaining angle of the
program.
⑩ Continuous Feed Button
CF When this button is depressed, the table rotates
continually. And, when ⑨ is depressed, the
table stops. The desired feed and direction are
to be input in N997 Block. (Refer P. 51 ⑧)
⑪ Original Point Set Button
ON OFF ●
1 Power Switch ORG When this button is depressed at any angle, the

2 Emergency Stop Button position display shows 000.000° , and it is used
as the work zero position. When the cumulative
− ●●
3 4  Manual Jog Button

angle becomes 360° ,work zero position signal is

sent, which can be used as interlock.


HI ●
5 High Speed Button
⑫ Machine Zero Return Button

AUT
6 Auto/Manual Select Switch M
  MAN
ZRN When this button is depressed, the table returns
● to the machine zero position (0° of the
EDT
PO S
7 Edit/Current Position Select Switch
graduation of the table) clockwise in rapid feed,
START ●
8 Start Button then low speed for final positioning.
STOP ●
9 Stop Button
W
⑬ Work Zero Return Button
When this button is depressed, the table returns
CF ●
10 Continuous Feed Button ZRN
to the position set by ⑪ clockwise in rapid feed.
ORG ●
11 Original Point Set Button
⑭ Diagnosis Button
DGN
M
ZRN ●
12 Machine Zero Return Button
W
ZRN ●
13 Work Zero Return Button ⑮ Increment / Decrement of Block No.
Previous block data and next block data are
DGN ●
14 Diagnosis Button
displayed.

15 Increment/ Decrement of Block No.

OVR

OVR ●
16 Feed Rate Override Button
⑯ Feed Rate Override Button

RESE T ●
17 Reset Key OVR POS mode : Increasing feed rate 5 to 200% every
      5% → Rapid feed (999).
PRM mode: Displays the following parameters
● READY ・ ・・
・・・
・・・
・Turned ON when input power is supplied. +       sequentially.
● COM.・・・・・・
・・・
・・・
・Turned ON while 21 main unit and the OVR POS mode : Decreasing feed rate 200 to 5 %
pendant are communicating.       every 5%.
● ALARM・ ・・・
・・・
・・・
・Turned ON when 21 is in alarm condition. PRM mode: Displays the proceeding parameters
● COM . ALARM・       sequentially.
・・
・Turned ON when communication time out
error occurs between 21 main unit and ⑰ Reset Key
RESET This is for calling N000 and also for resetting alarm display etc.
the pendant.

49
Explanation of the PENDANT 2
Display DIV : Automatic equal dividing times 0 to 9999.
Lead cutting instruction (G07) 0 to 999.
DIV(4digits) Q : Final number of repeating function (G27)
Q(3digits) 000 to 999.
F : Cutting feed F001 (0.01 min-1 ) to F999 (9.99
min-1).
Rapid feed F000 or F0.
F、L(3digits)
L : Repeating frequency 0 to 999.

N : Sequence No. Without G : Positioning G21 : Simultaneous start


N000∼N999 G04 : Dwell G22 : Continuous start
N RS: Direct angle command interface is selected. G06 : Constant acceleration G23 : Machine zero point return
G07 : Rotation number G24 : Work zero point return
*G08 : Buffer commencing G27 : Repeating function
N': Jump & Return *G09 : Buffer ending G28 : Programmable machine
J000∼J999, RET *G10 : Brake unclamped zero position return
θ : Rotation angle of table (Decimal, Sexagecimal) *G11 : Brake clamped *G90 : Absolute command
G14 : Uni-directional positioning *G91 : Incremental command
0∼±999.999°(Decimal)
*G15 : Droop check G92 : Coordinate system setting
0∼±999.59'59" (Sexagecimal) *G16 : Droop cancel
D : Equal division (divided by 2 to 9999)
M Function (Option)
F : Feed rate
G60∼G74 : Activate an actuator
Cutting feed: 0.01∼9.99min-1
Rapid feed: 000 How to enter G code :
G : Preparatory function G01∼G92 0 cannot be suppressed for both G1 and G2 codes.
Two kind of G codes (G1, G2) For example, when G1=07 and G2=08, enter them
can be input in one block. as follows;
G 0 7 0 8 *
% : Feed rate override
and indication will become as ;
(5% to 200%, or 999 for rapid feed rate)
P : Starting block No. of repeating function (G27) G1 G2
07 08
Q : Final block No. of repeating function (G27)
When you want to enter 9°
, just depress keys as
L : Repeating frequency (G27)
θ→ 9 → , and 9.000°or 9° 00′00″is displayed.
INC/ABS: INC (Incremental)
ABS (Absolute) This is for command of Counter clockwise rotation.

MODE: E D T (Edit mode)


This is depressed as programming of each block
MAN (Manual mode) being completed.
A U T (Auto. mode) (Hereafter shown as * ).
MPG (MPG mode)
For deletion or alternation of θ, DIV, or F individually,
DGN (Diagnostic mode)
just depress θ, DIV, or F, then depress. Also
ZRN-MW: when you depress * with pressing C , complete
one block is deleted.
M Flicking (Returning to M ZERO)
M (Stop at M ZERO)
Deleting successive blocks
W Flicking (Returning to W ZERO)
For example, in order to delete blocks from N000 to N999, push keys
W (Stop at W ZERO)
N 0 999 at Edit mode, and jog * while depressing C key.
START/STOP : START (Starting)
STOP (Stop) means optional function.
Key Encoder
For calling a certain sequence, input the number
Operation of the pendant of 21 controller for tilting
(3digits) after this key so that the program of the block is
axis specification differs, please refer instruction manual.
display, also you can start from the program.
Operation of the pendant of 21 controller for NSVZ
This key is to be used when you want to call sub index specification differs, please refer instruction manual.
program N' or jump to N' after N block is completed.
(3digits)

When sub program is finished, enter R at ⑱ N'


display. And, it returns to the block next to the ★ The hole to hang the pendant panel on
one where J' was commanded in the main program. is located back side of the pendant.
Please make the hook by yourself.
θ : You can input 0°to ±999.999°in 0.001° 47 9
1.6
increment, or 0° to ±999° 59'59" in 1"
increment.
θ(±6∼7digits) 10
P (3digits)
The selection of decimal or sexagesimal
system is set up by parameter.
In case of Dwell Instruction (G04 ), the waiting
time is inputted. (0.001 to ±999.999 sec.).

P : Starting number of repeating function (G27)


000 to 999.

50
Operation & Confirmation of PROGRAMS
Before programing, be sure that mode is EDT .
Before start the programs, push * * ...... or ...... in EDT mode, and confirm input date.
Operation of Keys. Then start the program in MAN mode to confirm the moving.

N 000 θ 45 ・ F 0*
① 45° Rapid feed.
Angle Input Angle No need of pressing 0 under decimal point.
Dividing
N 000 ST Sequence No.

45.123° N 0 0 0 θ 4 5 1 23 F 1 2 3 *
② 123 x 1/100 min-1 rotation speed.
means 45.123°
Arc
R Cutting Feed : = 2πR x 1.23 min-1
Milling
N 000 ST    = 7.7 R mm/min.

5° 4
5°
③ 4
5° 4
5° N 000 J 0 θ 45 ・ F 0 *
Equal After finishing N000 return to N000.
Dividing 4
5° 4
5°
N 000 ST

5° 4
5°

N 000θ 45 ・ F 0*
57.396° 45° 001θ 3 5 1 20 * In case of the same feed rate in the following
④ 002θ 6 1 5 67 * blocks just command once. (Modal type)
35.12°
67.35°
003θ 9 3 5 67 *
Unequal 004θ 6 7 3 50 *
Dividing 005 J 0θ 5 7 3 96

1.567°

93.567°
N 000 ST After finishing N005 return to N000.


0°
45.123° N 000θ 4 5 123 F 0 G 9 1*
001θ 1 8 1567 * Incremental Command (Modal Type)
Incremental/
90.987° 002θ 9 0 987 *
Absolute 0 0 3 J 0θ 0・ G 90*
Dividing
181.567° N 0 0 0 ST To W zero-point Absolute Command (Modal Type)

N 000θ 1 3・ F 0*
001θ 1 4・ *

31
002θ 1 8・ *



13
003 G 2 7 Pθ 0   2  
DIV
O F 2*
L

⑥ 14
18 L : Repeat 2 times
Repeating 13
14 θ: Starting N000 Q : Finishing N002
Function 18 Command of repeating function
● SUB-Program (J/RET) and Loop-Jump Function (G25) can be used.
N 000 ST
 However, programming can be done more easily when Repeating

 Function (G27) is used.

⑦ 45°
N 000θ  
− 4 5・ F 0
PRM *
Counter
Clockwise Counter Clockwise (CCW)
Rotation N 000 ST

⑧ N 9 9 7θ  
− 0・ F 50
PRM * Continuous feed 0.5min-1 (CCW)
Continuous Command of continuous FeedStart
CF
Feed 0.5 RESET
S tart SP Stop

⑨ 158°
90° N 000θ 9 0・ DIV 1 3 F 2 00 *
13
11 This means 90° ÷13.
Equal 0 0 1 θ 1 1 2 ・ DIV 2 3 F 0 * Feed rate can be commanded from 0.01 min-1
Dividing 112° 0 0 2 J 0 θ 1 5 8 ・ DIV 1 1 * to rapid speed.
23
of Arc
dividing N 0 0 0 ST
⑩ N 000θ 3 6 0 ・ DIV 9 1 F 0* 91 Equal dividing of circle and go to N001
Equal 001θ 3 6 0 ・ DIV 7 7 * 77 Equal dividing of circle and go to N002
Dividing 002θ 3 6 0 ・ DIV 1 11 * 111 Equal dividing of circle and go to N003
of Circle 1231 003θ 3 6 0 ・ DIV 2 31 * 231 Equal dividing of circle and go to N004
(360° )
  231equal
9177111 dividing 004 J 0 θ 3 6 0・ DIV 1 2 3 1* 1231 Equal dividing of circle and return to N000

Optional Specification

M function N 000 G 6 0 * Tailstock forward
0 0 1 θ 3 6 0・ DIV 1 0 * Circle is equally divided into 10 sections.
002 G 6 1 * Tailstock backward
Example of automatic operation using M function.
G62 on the rotary axis controller is M function to active
the tilting axis controller for 5AX- table.

51
Example of PROGRAMS
1 Example for Circle Drilling & Tapping ● Program of 21
(23 equal dividing) N 0 J 0 θ 3 6 0・ DIV 23 F 0*
● Program of NC Machine 23 equal dividing of 360°
0 0 0 0 0 ;…Main program After finishing N 0 0 0, return to
: N 0 0 0 again.
M 9 8 P 0 1 0 0 L 2 3 ;…Drilling cycle 23 times 23 equal dividing on circle for drilling
: & tapping
M 9 8 P 0 1 0 1 L 2 3 ;…Tapping cycle 23 times
When NC Machine executes the sub program
M02 ; 23 times, drilling & tapping of 23 holes is completed
0 0 1 0 0 ;…Sub program 1 with 23 equal divisions calculated to 1/23rd of 360°
: to third decimal places automatically, e.g. 15.652° .
G 0 1 Z  ;…Drilling fixed cycle
M21;
M99; ● Program of 21
0 0 1 0 1 ;…Sub Program 2 N θ 2 1 0 ・ F 0 G 9 1 * …Rapid feed to
:  starting point ①
G 0 1 Z  ;…Tapping fixed cycle Incremental command
M21; (Modal Type)

M99; θ 1 2 0 ・ F 5 0 * ………Arc milling to ②


Milling by rotating speed of 0.5min-1
J 1 0θ 3 0 ・ F 0 * 30°of rapid feed to
2 Example for Arc Milling work zero position
After finishing N 0 1 2, return to N 0 1 0
● Program of NC Machine 30°
2
0 0001;
: φ1
00 1
20° Calculation of cutting speed
M21; 100 ×π× 50 × 1/100min -1=
1 157 mm/min
G 0 1 Z  ;・・・Z axis down 2
10°
M21;
G 0 0 Z  ;・・・Z axis up
M21; ● Program of 21
:
N 0 2 0 θ 2 4 0・ F 0 G 9 1 * … Rapid feed to
starting point ①
3 Example for Lead Cutting 0 2 1θ 1 0* ……… Brake unclamped
● Program of NC Machine 0 2 2 θ 7 9 3 3 8 F 5 5 G 2 1 * … Cutting feed to ②
0 0003; *2
: Simultaneous start
M21; 0 2 3 J 2 0 θ 0 ・ G 9 0 1 1* … Rapid feed to work
G 0 1 Z  ;・・・Z axis down zero position
G 90 (Absolute) &
M21;
G 11 (Brake clamped)
M21;
G 0 1 X 4 0 . F 1 0 0 ; ※1 2
G 0 0 Z  ;・・・Z axis up φ1
00 79.338° 79.338°
φ1
00×π×
M21; 1 00×π
φ1 360°
: 240°=314mm =69.2mm

Fig. 1  402+69.22
=80mm
Calculations for Feed Rate in Lead Cutting
1. Make a development elevation like Fig.2 to calculate the vector.
40mm Fig. 2
2. Give feed in lead cutting (cutting feed from ① to ②).....e.g. 200 mm/min (depend on work piece materials).
3. Cutting speed of X axis: Fx= 200 mm/min x 40 mm ÷ 80mm =100 mm/min F100 *1
4. Cutting speed of θ axis: f = 200 mm/min x 69.2 mm ÷ 80mm =173 mm/min
      173 mm/min x 1min-1 ÷ 314 mm/min =0.55min-1 F55 *2

4 Example of continuous rotation


as turning operation ●  Program of 21
  ● Program of NC Machine  N 030 G 22 * ……………………………Continuous rotation
0 0 0 04;
: N 031 J 30 G 28 * ……………Programmable machine
    M 21; Start continuous rotation zero position return with dog

    X & Z Contouring N 997 θ − 10 ・ F 300 *
PRM

: X

    M 21; Stop continuous rotation

M 21; Machine zero position return with dog


Z

The direction and feed rate of continuous rotation are specified on


N997. When higher rotation speed than standard is required, please
contact with us.
52
Technical Information of NIKKEN CONTROLLER
■ The Connection of 21 26.97
φ3.05 drill
Normally the controller will be operated only by connecting M When to be connected
Signal (Start Signal) and 1 Block Fin. Signal. Emergency Stop to machine, receptacle φ25.4

26.97
MS3102A18-1P is drill
Input must be set to B contact only for 5AX-Tables. For other
Tables, you can choose A/B contact for Emergency Stop Input. provided. Arrange the
electric circuits of your
Mounting dimensions
machine side.

■ Input /Output Time Chart

Machine Tool Circuit


1 Block Fin. Signal
Start Signal t0 t0≧100msec 1 Block Fin. COMMON

t1=30∼1000msec
Input Signal COMMON (0V)
Axis
Movement t1 Start Signal (Rotary Table Start, Simultaneous
Movement Start, Continuous Feed Start, Work
1 Block Finish Zero Return, Machine Zero Return... )
Signal t2=30∼∞msec
t1 and t2 can be set by parameter.
Emergency Stop (A/B Contact)

MS3102A18-1P Input Signal COMMON is 0V for transistor output.

■ Connection for Automatic Operation


1 Block Fin. Signal
Once program is loaded to 21, all operations such as Power ON,
Machine Tool Circuit

1 Block Fin. COMMON


Machine Zero Return, Program Section, Start etc. can be done by
machine side. 3 sets of M signals are required for CNC rotary table Input Signal COMMON (0V)
and 6 sets of M signal are required for 5AX- tilting rotary table. Start Signal (Rotary Table Start, Simultaneous
Movement Start, Continuous Feed Start, Work
e.g. Zero Return... )
M21 : Start Signal Signal for Work Zero
M22 : Program Jump (Selection) Signal Return/Feed Hold

M23 : Machine Zero Return and Reset Signal for Program Jump
… Connect as
Signal for Machine Zero Return required

Emergency Stop (A/B Contact)

MS3102A18-1P
■ RS232C Automatic Loading Interface. ... Pendant is to be used for manual operation and maintenance only.
JAPAN PAT.
External Position Display
Program is loaded from Custom Macro of M/C, and start the
program by the ordinary M signal. Total management of programs 21 1 2 35
67
can be done on only M/C side. The necessary functions of M/C
side are;


Custom Macro
Custom Macro External Output Function
2 sets of M signals
e.g.


ble
M21 : Start signal RS232C ca

M24 : Start signal of RS232C Automatic Loading Function


(Start signal without 1 Block Fin. signal confirmation
M signal cable
and keep this signal ON at least 100msec.)

X0. X300.
M/C Main Program Macro Program
e.g. Machining of Imperial Blade (Down Loading to 21)
O0001; O8000;
  G65 P8000;   M24; Activate 21 automatic loading function.
  POPE N ;
  G01 Z_;   #100=165; Send %,CR,LF.
     X300;   BPRNT [#100[0]] ;
     Y_Z_M21;   DPRNT [N10 G90 A22.149] ;
Send block data.
     X0;      

     Y_Z_M21;   #100=165;
Send %,CR,LF.
     X300;   BPRNT [#100[0]] ;
  G04 P3000;   Dwell 3sec.
  PCLO S ;
  M99; N No.must be specified on each block data.

53
Technical Information of NIKKEN CONTROLLER 2
■ RS232C Direct Angle Command Interface … Pendant is to be used for manual operation
JAPAN PAT.P and maintenance only.
This interface can start the block after sending one block data from
custom macro of M/C. Equal dividing function (e.g. divided by 7) 21 External position display
67
also can be sent. Therefore, program will be simple and more 1 2 35
accurate and the total management of the programs can be done
only on M/C.
Required functions at the M/C
 Custom macro RS232C cab
le

 Custom macro external output function


 1 M signal (Start signal) M21 M signal cable

5AX-table with 2 off 21 controllers or 2 or more 21 controllers


can be connected to use RS232C direct angle command interface.
In this case,RS232C multiplexer is required and the same number
of M signals as the number of 21 controllers are required. DB -9P-N DB -25P-N
RS232C Multiplexer 21 J15 (Male ) (Male )

21 #1
M/C SD 1 1 1 SD
21 #2
RD 2 2 2 SD
The same data is transmitted in all lines to each 21. SD 3 3 3 RD
RS 4 4 4 RS
● RS232C interface CS 5 5 5 CS -connect to RS
  The cable is available as an option. DR 6 6 6 DR-connect to ER
  Baud rate : 4800, 9600 bps SG 5 5 7 SG
  Code : ISO 8 CD-connect to ER
  Data bit length : 7 bits 20 ER
  Parity bit : Even parity
Shield line
  Stop bit length : 2 bits
  Parameter setting of M/C must be“LF CR”or“CR LF”
  is sent at EOB sending.

● Call off macro program for direct angle command


  G65 P8000 M A E F D ;

ID No. (can not be omitted.)


Please specify the value of PRM #1 on 21.
Feed rate 000,001∼ 999
Number of equal dividing
Angle command (can not be omitted. A : Rotary axis, B : Tilting axis)
90/91 = Absolute/Incremental
 M21 (start) will be executed as required times after execution of macro program for direct angle command.

● Macro program for direct angle command (Example for only rotary axis control)
   O 8000; N6  DPRNT [ID#7[10] A#1[43]E#8[40]];
   POPEN;    GOTO 10;
   #100=165 ; N7  IF [#9 EQ #0] GOTO 8;
   BPRNT [#100[0]];     DPRNT [ID#7[10] A#1[43]F#9[30]];
   IF [#13 EQ #0] GOTO 5;    GOTO 10;
   IF [# 8 EQ #0] GOTO 3; N8  DPRNT [ID#7[10] A#1[43]];
   IF [# 9 EQ #0] GOTO 2; N10 BPRNT [#100[0]];  
N1  DPRNT [ID#7[10] G#13[20]A#1[43]E#8[40]F#9[30]];    G04   P200;
   GOTO 10;    P CLOS;
N2  DPRNT [ID#7[10] G#13[20]A#1[43]E#8[40]];    M99;
   GOTO 10;
N3  IF [#9 EQ #0] GOTO 4;
   DPRNT [ID#7[10] G#13[20]A#1[43]F#9[30]]; Caution
   GOTO 10;
N4  DPRNT [ID#7[10] G#13[20]A#1[43]]; Work zero position signal and alarm out
   GOTO 10; signal can be output as an option. Be
N5  IF [#8 EQ #0] GOTO 7; careful that these signals are non-contact
   IF [#9 EQ #0] GOTO 6; type output and output common line is 0V.
   DPRNT [ID#7[10] A#1[43]E#8[40]F#9[30]]; Please contact with us for more details.
   GOTO 10;
54
Compact CNC ROTARY TABLE with 21
Dimensions with NIKKEN 21 controller are shown. Please contact with us for CAD(DXF format).

CNC105A21 52
140 93
313
220
Powerful Brake
Brake Torque : 205Nm
40

φ30
93
φ105

198

φ60
105
14
150 15 Air purge function is provided.
170 128

326

CNC180A21 53 152 106 220 Powerful Brake


Brake Torque : 303Nm
55

φ40
106
φ180

241

φ60
135

14
16 Air purge function is provided.
147 180 130

346

CNC202A21 53 152 106 240 Powerful Brake


Brake Torque : 303Nm
55

φ40
106
φ200

241

φ60
135

14
16 Air purge function is provided.
147 180 150

373
CNC200A21 50 195 141 232

9
63
φ50
125

φ68.5
φ200

φ50
275
150

18
190 26
230 117

456
53 200 143 313
9
65
φ52
125
φ250

φ81.5

CNC250A21,300A21
φ60
295
170

18
195
23 255 178

463
53
200 150 313
9
65
φ52
150

φ81.5
φ300

φ60
320

High speed rotation Z series


170

is available for all models of


CNC rotary table.
18
195 23 255 178

55
ROTARY TABLE with 21
External dimensions will be different according to the type of the servo motor. Dimensions with NIKKEN
21PW controller are shown. Additional axis specification is also available, please contact with us.

CNC321 A21PW, CNC401 A21PW 250


★ Built-in type rotary joint can be mounted, refer P.41
635 12
50 OUT port 200 435
I N port

φ105
φ130
205
30 Pitch

φ400
435
230
125

18
Photo. shows CNC401A21PW. 235 15
355 265

★ Built-in type rotary joint can be mounted, refer P.41


CNC501 A21PW, CNC601 A21PW 50
290 O UT port
300
808
508 12
48
I N port

φ160

φ130

φ132
300
35 Pitch

φ600
610
310
187.5

20
Photo. shows CNC601A21PW. 275 40
520 248

CNC801 A21PW, CNC1200 A21PW 1310 340


20
100

600 710 80
φ350

φ300

φ300
500

φ1200
1250

22
650

150 260
Photo. shows CNC1200A21PW. 450 450 70 270

■ Powerful Clamping ■ Improved Water Proof Capability


JAPAN PAT.P and Reliability CNC Rotary Table Water Proof
Connector
Double intensifying clamping mechanism is Direct out type cable is used for all of the CNC
applied for CNC180, CNC202, both axes of rotary tables with the 21 controller.
There are 3 cables (the motor power cable, feed
5AX-130, TAT105 and TAT170. Powerful back cable and signal cable) in the flexible tube
clamping can be achieved by the gentle and how to connect is as follows;
taper wedge piston and double intensifying Harting Connector is provided on the latest
version of the Alpha 21 Controller to improve the
mechanism. Besides, the air intensifying easiness of attaching and reattaching of the Flexible Tube
booster is recommended for high power cable.
clamping.
Pressure switch for
1. Remove the main connector plate and the
un-clamp confirmation blank plate.
Pressure switch for
clamp confirmation 2. Let the motor power cable, feed back
cable and signal cable pass through
Solenoid valve the hole for the blank plate and fix the
connectors(J13,J12 and J19) on the
  21 controller.
Air booster
P. 42
3. Attach the main connector plate on the
aa21 controller. 21
Mist separator 4. Attach the connector plate connected
with the flexible tube onto the main
Lubricator Connector Plate
connector plate.
● Please make sure that the Air
Booster must be installed before When CNC Rotary Table is installed and
the solenoid valve.
uninstalled on the M/C frequently, Harting
● When using the Lubricator, Filter Connecter type is recommended. P. 48 Signal Cable
please install the Mist Separator.
Motor Power Cable
Blank Plate Feed Back Cable
Main Connector Plate 56
Tilting Rotary Table with 21 Controller
External dimension will be different according to the type of the servo motors. Dimensions
NIKKENwith
21 controller are shown. Additional axis specification is also available, please contact with us.

5AX-130WA21 Clamping Torque (Air)


Rotary : 205Nm
40

φ30
Tilting : 303Nm
260

242

φ60
102

112
372
523 112 260 Tilting Centre
247 276
φ105

150 112
150 70

262
Photo shows with φ130mm plate.
240

230
220

Rotary axis cable stays.

14 10 102 102 158


33 214 170 106

5AX-220ⅡWA21 Clamping Torque (Hyd.)


Rotary : 588Nm
280

55

φ50
Tilting : 490Nm
190

φ60
130
167

Tilting Centre 447


698 167 280
353 345
φ220
180 115
180 85

295
295
265

Rotary axis cable stays.


18 37
30 323 255 90 130 132 148

Built-in type 6 ports Rotary Joint is optional accessory.

5AX-350WA21PW OUT port I N po rt Clamping Torque (Hyd.)


Rotary : 2,000Nm 9
175

60
145

φ81

Tilting : 2,000Nm
φ105

φ80
315

360

160
320 265 265
480 530
280 200 200 330 5.7
φ350 R24
475
445
435

300

Rotary axis cable stays.


360 460 18
120 70 30
820 215 290
1010

Built-in type 4 ports Rotary Joint is optional accessory.


5AX-550WA21PW 1475
12
53

Rotary Centre
570 905
φ132
φ130
φ160

φ550
25
R3
138
590

592
518
380

Photo shows with centre socket(option).


20 Tilting Centre
Rotary axis cable stays. 90 270 310
480 590 315
580

57
NIKKEN World Wide Sales & Service Branch
NIKKEN builds the most Rigid, Precise, and Durable CNC Rotary Tables for the
worldwide manufacturing market. There are overseas Sales Branches in 11 countries. Each Sales Branch
maintains Tooling and CNC Rotary Table inventory, and our service
engineers look after the maintenance and service of our products. In other
regions (for example: East and South Asia, Oceania, South America, Africa,
etc.), we have trained distributors. If you are looking for a CNC Rotary
Table that isn't featured in this catalog, NIKKEN's Sales Branches and
distributors are capable of handling inquiries for special CNC Rotary Tables.

CNC ROTARY TABLE ASSEMBLY DEPARTMENT ACCURACY INSPECTION HEADQUARTERS (JAPAN)

EMO

( )
HANOVER
PARIS
MILANO CIMT IMTS
(BEIJING) (CHICAGO)
JIMTOF LYNDEX-NIKKEN(U.S.A.)
(TOKYO)

KOREA NIKKEN( KOREA)

JIMTOF'02 TOKYO
NIKKEN SWITZERLAND(SWITZERLAND)

EMO'03 MILANO

● This mark indicates where the four largest machine tool exhibitions in the world are held.
NIKKEN attends numerous exhibitions to inform and support our customers worldwide.
NIKKEN SCANDINAVIA( SWEDEN)

EURO CENTRE & NIKKEN U.K( UK) PROCOMO( FRANCE) VEGA INTERNATIONAL( ITALY) NIKKEN DEUTSCHLAND(F.R.GERMANY)

U.S.A LYNDEX-NIKKEN SCANDINAVIA NIKKEN SCANDINAVIA AB


1468 Armour Boulevard, SWEDEN Saterigatan 27 41764 Goteborg
Mundelein, ILLINOIS 60060 Tel. (031) 519855 Fax. (031)519955
Tel. (847) 367- 4800 Fax. (847) 367- 4815 SPAIN CUTTING TOOL S. L
FRANCE PROCOMO FRANCE S. A. POL.UGALDETXO-PARCELA 28-B, NAVE 6 20180 OIARTZUM
6, avenue du 1er Mai-Z. A. E. Les Glaises 91127 (GIPUZKOA) APARTADO 1421-20080 SAN SEBASTIAN.
Palaiseau Cedex Tel. (943) 494144 Fax. (943) 494409
Tel. 01. 69.19.17. 35 Fax. 01. 69. 30. 64. 68 TURKEY NIKKEN KESICI TAKIMLAR SAN. VE ULUSLARARASI TIC. A. S
UK NIKKEN KOSAKUSHO UK LTD. BAYAR CAD. NO : 105 / 11, 81090 KOZYATAGI / ISTANBUL, TURKEY
Precision House, Barbot Hall Industrial Estate, Tel. (0216) 464-0620 Fax. (0216) 373-8181
Rotherham, South Yorkshire, S61 4RL KOREA KOREA NIKKEN LTD.
Tel. (01709) 366306 Fax. (01709) 376683 16-2 MAN SUK-DONG, DONG-KU, INCHON
F.R.GERMANY NIKKEN DEUTSCHLAND GmbH Tel. (032) 763-4461 Fax. (032) 763-4464
Eisenstrasse 9b, 65428 Russelsheim P.R.CHINA SHANGHAI ZHONG YAN TRADING CO., LTD.
Tel.+ 0049(0) 6142/55060-0 Fax.+ 0049(0) 6142/55060-60 R. C/12B ZHONG XI BUILDING,
ITALY VEGA INTERNATIONAL TOOLS S. P. A NO. 121∼123 JIANG SHU ROAD, SHANGHAI
Via Asti N・9 10026-Santena (TORINO) Tel. (021) 6210-2506 Fax. (021) 6210-2083
Tel. (011) 9456330 / 40 / 50∼70 Fax. (011) 9456380
SWITZERLAND NIKKEN SWITZERLAND AG
Sumpfstrasse 32 CH-6300 Zug
Tel. (041) 748-5000 Fax. (041)748-5001
58
NIKKEN KOSAKUSHO WORKS, LTD. OSAKA, JAPAN.
5-1, 1-chome, Minamishinden, Daito-shi, Osaka-fu, Japan. Telephone : 072-869-5820 Telefax : 072-869-6220
U. S. A. LYNDEX-NIKKEN TURKEY NIKKEN KESICI TAKIMLAR SAN. VE ULUSLARARASI TIC. A. S
1468 Armour Boulevard, BAYAR CAD. NO:105 / 11, 81090 KOZYATAGI / ISTANBUL, TURKEY
Mundelein, ILLINOIS 60060 Tel. (0216) 464-0620 Fax. (0216) 373-8181
Tel. (847) 367-4800 Fax. (847) 367-4815 KOREA KOREA NIKKEN LTD.
FRANCE PROCOMO FRANCE S. A. 16-2 MAN SUK-DONG, DONG-KU, INCHON
6, avenue du 1er Mai-Z. A. E. Les Glaises 91127 Tel. (032) 763-4461 Fax. (032) 763-4464
Palaiseau Cedex P.R.CHINA SHANGHAI ZHONG YAN TRADING CO., LTD.
Tel. 01. 69.19.17. 35 Fax. 01. 69.30. 64. 68 R. C/12B ZHONG XI BUILDING,
UK NIKKEN KOSAKUSHO UK LTD. NO.121∼123 JIANG SHU ROAD, SHANGHAI
Precision House, Barbot Hall Industrial Estate, Tel. (021) 6210-2506 Fax. (021) 6210-2083
Rotherham, South Yorkshire, S61 4RL
Tel. (01709) 366306 Fax. (01709) 376683 http: // www. nikken-world. com e-mail:nikkenex@mb. infoweb. ne. jp
F.R.GERMANY NIKKEN DEUTSCHLAND GmbH
Eisenstrasse 9b, 65428 Russelsheim
Tel.+ 0049(0) 6142/55060-0 Fax.+ 0049(0) 6142/55060-60
ITALY VEGA INTERNATIONAL TOOLS S. P. A
Via Asti N・9 10026-Santena (TORINO)
Tel. (011) 9456330/ 40 /50∼70 Fax. (011) 9456380 ■ Please give your order to the following agent.
SWITZERLAND NIKKEN SWITZERLAND AG
Sumpfstrasse 32 CH-6300 Zug
Tel. (041) 748-5000 Fax. (041)748-5001
SCANDINAVIA NIKKEN SCANDINAVIA AB
SWEDEN Saterigatan 27 41764 Goteborg
Tel. (031) 519855 Fax. (031)519955
SPAIN CUTTING TOOL S. L
POL.UGALDETXO-PARCELA 28-B, NAVE 6 20180 OIARTZUM
(GIPUZKOA) APARTADO 1421-20080 SAN SEBASTIAN.
S.YC 20
Tel. (943) 494144 Fax. (943) 494409
● Specifications are subject to change without notice.

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