10/23/2012

Chapter 10:
Phase Transformations

ISSUES TO ADDRESS...
• Transforming one phase into another takes time.

Fe Fe C
g Eutectoid 3
transformation (cementite)
(Austenite) +
a
C FCC (BCC)
(ferrite)

• How does the rate of transformation depend on

time and temperature?
• Is it possible to slow down transformations so that
non-equilibrium structures are formed?
• Are the mechanical properties of non-equilibrium
structures more desirable than equilibrium ones?
Chapter 10 - 1

Phase Transformations
Nucleation
– nuclei (seeds) act as templates on which crystals grow
– for nucleus to form rate of addition of atoms to nucleus must be
faster than rate of loss
– once nucleated, growth proceeds until equilibrium is reached

Driving force to nucleation increases as we increase T

– supercooling (eutectic, eutectoid)
– superheating (peritectic)

Small supercooling  slow nucleation rate - few nuclei - large crystals

Large supercooling  rapid nucleation rate - many nuclei - small crystals

Chapter 10 - 2

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Solidification: Nucleation Types

• Homogeneous nucleation
– nuclei form in the bulk of liquid metal
– requires considerable supercooling
(typically 80-300ºC)

• Heterogeneous nucleation
– much easier since stable “nucleating surface” is
already present — e.g., mold wall, impurities in
liquid phase
– only very slight supercooling (0.1-10ºC)

Chapter 10 - 3

Homogeneous Nucleation & Energy Effects

Surface Free Energy - destabilizes
the nuclei (it takes energy to make
an interface)
GS  4r 2 
g = surface tension

DGT = Total Free Energy

= DGS + DGV

Volume (Bulk) Free Energy –

stabilizes the nuclei (releases energy)
4
GV  r 3 G
3
volume free energy
G 
unit volume
r* = critical nucleus: for r < r* nuclei shrink; for r >r* nuclei grow (to reduce energy)
Adapted from Fig.10.2(b), Callister & Rethwisch 8e. Chapter 10 - 4

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Solidification
r* = critical radius
 2 Tm g = surface free energy
r* 
H f T Tm = melting temperature
Hf = latent heat of solidification (heat of fusion)
DT = Tm - T = supercooling

Note: Hf and  are weakly dependent on T

 r* decreases as T increases

Typical r* ~ 10 nm

Chapter 10 - 5

Chapter 10 -

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Rate of Phase Transformations

Kinetics - study of reaction rates of phase

transformations
• To determine reaction rate – measure degree
of transformation as function of time (while
holding temp constant)
How is degree of transformation measured?
X-ray diffraction
electrical conductivity measurements –
on single specimen
measure propagation of sound waves –
on single specimen
Chapter 10 - 7

Rate of Phase Transformation

Fraction transformed, y

transformation complete
Fixed T
0.5 maximum rate reached – now amount
unconverted decreases so rate slows
rate increases as surface area increases
t0.5 & nuclei grow

log t Adapted from

Fig. 10.10,
Callister &
Avrami equation => y = 1- exp (-kt n) Rethwisch 8e.

fraction time
transformed
– k & n are transformation specific parameters

By convention rate = 1 / t0.5

Chapter 10 - 8

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Temperature Dependence of
Transformation Rate
Adapted from Fig.
10.11, Callister &
Rethwisch 8e.
135C 119C 113C 102C 88C 43C (Fig. 10.11 adapted
from B.F. Decker and
D. Harker,
"Recrystallization in
Rolled Copper", Trans
AIME, 188, 1950, p.
888.)
1 10 102 104

• For the recrystallization of Cu, since

rate = 1/t0.5
rate increases with increasing temperature

• Rate often so slow that attainment of equilibrium

state not possible!
Chapter 10 - 9

Transformations & Undercooling

• Eutectoid transf. (Fe-Fe3C system): g  a + Fe3C
• For transf. to occur, must 0.76 wt% C 6.7 wt% C
cool to below 727ºC 0.022 wt% C
(i.e., must “undercool”)
T(ºC)
1600 Adapted from Fig.
d 9.24,Callister & Rethwisch
8e. (Fig. 9.24 adapted from
1400 L Binary Alloy Phase
Diagrams, 2nd ed., Vol. 1,
g g+L T.B. Massalski (Ed.-in-
1200 L+Fe3C Chief), ASM International,
Fe3C (cementite)

1148ºC
(austenite) Materials Park, OH, 1990.)

1000
a Eutectoid: g +Fe3C
ferrite 800 Equil. Cooling: Ttransf. = 727ºC
727ºC
DT a +Fe3C
600
Undercooling by Ttransf. < 727C
0.022

0.76

400
0 1 2 3 4 5 6 6.7
(Fe) C, wt%C
Chapter 10 - 10

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The Fe-Fe3C Eutectoid Transformation

• Transformation of austenite to pearlite:
Diffusion of C
Austenite (g) cementite (Fe3C) during transformation
grain a Ferrite (a)
boundary a a
g
g a
a g
Adapted from
a pearlite g
Fig. 9.15,
a growth a
Callister &
Rethwisch 8e. direction
a
• For this transformation, 100
Carbon
diffusion

y (% pearlite)
rate increases with 600ºC
(DT larger)
[Teutectoid – T ] (i.e., DT). 50 650ºC
Adapted from
675ºC Fig. 10.12,
(DT smaller) Callister &
Rethwisch 8e.
0

Coarse pearlite  formed at higher temperatures – relatively soft

Fine pearlite  formed at lower temperatures – relatively hard
Chapter 10 - 11

Generation of Isothermal Transformation

Diagrams
Consider:
• The Fe-Fe3C system, for C0 = 0.76 wt% C
• A transformation temperature of 675ºC.
% transformed

100
T = 675ºC
y,

50

0
1 10 2 10 4 time (s)
T(ºC)
Austenite (stable)
TE (727ºC)
700 Austenite
(unstable)

600 Pearlite Adapted from Fig. 10.13,Callister &

Rethwisch 8e. (Fig. 10.13 adapted from H.
isothermal transformation at 675ºC Boyer (Ed.) Atlas of Isothermal
500 Transformation and Cooling
Transformation Diagrams, American
Society for Metals, 1977, p. 369.)
400
time (s)
1 10 10 2 10 3 10 4 10 5 Chapter 10 - 12

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Austenite-to-Pearlite Isothermal Transformation

• Eutectoid composition, C0 = 0.76 wt% C
• Begin at T > 727ºC
• Rapidly cool to 625ºC
• Hold T (625ºC) constant (isothermal treatment)

T(ºC) Austenite (stable)

TE (727ºC)
700 Austenite
(unstable)

Adapted from Fig.

600 Pearlite 10.14,Callister &
g g Rethwisch 8e. (Fig. 10.14
adapted from H. Boyer
g g g g (Ed.) Atlas of Isothermal
Transformation and
500 Cooling Transformation
Diagrams, American
Society for Metals, 1997,
p. 28.)
400

1 10 10 2 10 3 10 4 10 5
time (s)
Chapter 10 - 13

Bainite: Another Fe-Fe3C

Transformation Product
• Bainite:
-- elongated Fe3C particles in
a-ferrite matrix
-- diffusion controlled Fe3C
• Isothermal Transf. Diagram, (cementite)
C0 = 0.76 wt% C a (ferrite)
800 Austenite (stable)
T(ºC) A
TE
P
600 100% pearlite 5 mm
Adapted from Fig. 10.17, Callister &
Rethwisch 8e. (Fig. 10.17 from Metals
100% bainite Handbook, 8th ed., Vol. 8, Metallography,
400 A B Structures, and Phase Diagrams, American
Society for Metals, Materials Park, OH,
1973.)

200

10-1 10 103 105

Adapted from Fig. 10.18, time (s)
Callister & Rethwisch 8e. Chapter 10 - 14

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Martensite: A Nonequilibrium
Transformation Product
• Martensite:
-- g(FCC) to Martensite (BCT)
x

60 m
Fe atom potential
x x
sites x
T
h
e

x C atom sites
T

x Adapted from Fig. 10.20,

h
e

Callister & Rethwisch 8e.

• Isothermal Transf. Diagram

800 Austenite (stable) Martensite needles
T(ºC) TE Austenite
A
P Adapted from Fig. 10.21, Callister &
600 Rethwisch 8e. (Fig. 10.21 courtesy
United States Steel Corporation.)
Adapted from
Fig. 10.22,
Callister & 400 A B • g to martensite (M) transformation..
Rethwisch 8e.
-- is rapid! (diffusionless)
200 M+A
0% -- % transf. depends only on T to
50%
M+A 90% which rapidly cooled
M+A
10-1 10 103 105 time (s) Chapter 10 - 15

Martensite Formation

 (FCC) slow cooling (BCC) + Fe3C

quench
tempering
M (BCT)
http://www.lassp.cornell.edu/sethna/Tweed/W
hat_Are_Martensites.html

Martensite (M) – single phase

– has body centered tetragonal (BCT)
crystal structure

Diffusionless transformation BCT if C0 > 0.15 wt% C

BCT  few slip planes  hard, brittle

Chapter 10 - 16

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Example: specify the final phases

(a) Rapidly cool to 350C

(660F), hold for 104 s, and
quench to room
temperature.

(b) Rapidly cool to 250C

(480F), hold for 100 s, and
quench to room
temperature.

(c) Rapidly cool to 650C

(1200F), hold for 20 s,
rapidly cool to 400C
(750F), hold for 103 s, and
quench to room
temperature.

Chapter 10 - 17

Isothermal Heat Treatment Example

Problems
On the isothermal transformation diagram for
a 0.45 wt% C, Fe-C alloy, sketch and label
the time-temperature paths to produce the
following microstructures:
a) 42% proeutectoid ferrite and 58% coarse
pearlite
b) 50% fine pearlite and 50% bainite
c) 100% martensite
d) 50% martensite and 50% austenite

Chapter 10 - 18

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Solution to Part (a) of Example

Problem
a) 42% proeutectoid ferrite and 58% coarse pearlite
Fe-Fe3C phase diagram,
Isothermally treat at ~ 680ºC for C0 = 0.45 wt% C
800 A+a
T (ºC) A
-- all austenite transforms
to proeutectoid a and
A+P
coarse pearlite. 600 P
B
C0  0.022 A+B
Wpearlite  A
0.76  0.022 50%
400
M (start)
0.45  0.022 M (50%)
= = 0.58 M (90%)
0.76  0.022
200

W = 1  0.58 = 0.42

Adapted from 0
Fig. 10.29, 0.1 10 103 105
Callister 5e. time (s)
Chapter 10 - 19

Solution to Part (b) of Example

Problem
b) 50% fine pearlite and 50% bainite
Fe-Fe3C phase diagram,
for C0 = 0.45 wt% C
800 A+a
Isothermally treat at ~ 590ºC T (ºC) A
– 50% of austenite transforms
to fine pearlite. P
A+P
600
B
Then isothermally treat A+B
A
at ~ 470ºC 50%
400
– all remaining austenite M (start)
transforms to bainite. M (50%)
M (90%)
200

Adapted from 0
Fig. 10.29, 0.1 10 103 105
Callister 5e. time (s)
Chapter 10 - 20

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Solutions to Parts (c) & (d) of Example

Problem
c) 100% martensite – rapidly quench to room
temperature Fe-Fe3C phase diagram,
for C0 = 0.45 wt% C
d) 50% martensite 800 A A+a
T (ºC)
& 50% austenite
A+P
-- rapidly quench to 600 P
B
~ 290ºC, hold at this
A+B
temperature A
400 50%
M (start)
M (50%)
M (90%)
d)
200

c)
Adapted from 0
Fig. 10.29, 0.1 10 103 105
Callister 5e. time (s)
Chapter 10 - 21

Mechanical Props: Influence of C Content

Pearlite (med)
Pearlite (med) Cementite
ferrite (soft) (hard)
Adapted from Fig. 9.30, C0 < 0.76 wt% C C0 > 0.76 wt% C Adapted from Fig. 9.33,
Callister & Rethwisch 8e. Callister & Rethwisch 8e.
Hypoeutectoid Hypereutectoid
Hypo Hyper Hypo Hyper
TS(MPa) %EL 80
1100
Impact energy (Izod, ft-lb)

YS(MPa) 100 Adapted from Fig.

10.29, Callister &
900 Rethwisch 8e. (Fig.
hardness 10.29 based on data
40
700 from Metals
50 Handbook: Heat
Treating, Vol. 4, 9th
500 ed., V. Masseria
0 (Managing Ed.),
American Society for
300
Metals, 1981, p. 9.)
0
0.76

1
0.76

0 0.5 0 0.5 1
wt% C wt% C
• Increase C content: TS and YS increase, %EL decreases
Chapter 10 - 22

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Spheroidite: Another Microstructure

for the Fe-Fe3C System
• Spheroidite: a
-- Fe3C particles within an a-ferrite matrix (ferrite)
-- formation requires diffusion
-- heat bainite or pearlite at temperature Fe3C
just below eutectoid for long times (cementite)
-- driving force – reduction
of a-ferrite/Fe3C interfacial area

60 m
Adapted from Fig. 10.19, Callister &
Rethwisch 8e. (Fig. 10.19 copyright
United States Steel Corporation,
1971.)

Chapter 10 - 23

Mechanical Props: Fine Pearlite vs.

Coarse Pearlite vs. Spheroidite

Hypo Hyper 90 Hypo Hyper

320 fine
pearlite
Ductility (%RA)

60 spheroidite
Brinell hardness

240 coarse
pearlite
spheroidite
160 30 coarse
pearlite
fine
80 pearlite
0
0 0.5 1 0 0.5 1
wt%C wt%C
Adapted from Fig. 10.30, Callister &
• Hardness: fine > coarse > spheroidite Rethwisch 8e. (Fig. 10.30 based on
data from Metals Handbook: Heat
• %RA: fine < coarse < spheroidite Treating, Vol. 4, 9th ed., V. Masseria
(Managing Ed.), American Society for
Metals, 1981, pp. 9 and 17.)

Chapter 10 - 24

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Tempered Martensite
Heat treat martensite to form tempered martensite
• tempered martensite less brittle than martensite
• tempering reduces internal stresses caused by quenching
TS(MPa)
YS(MPa)
1800

1600 TS
Adapted from Adapted from Fig.

9 mm
Fig. 10.34, 1400 YS 10.33, Callister &
Callister & Rethwisch 8e. (Fig.
Rethwisch 8e. 10.33 copyright by
(Fig. 10.34 1200 60 United States Steel
adapted from Corporation, 1971.)
Fig. furnished 1000 50
courtesy of %RA %RA
Republic Steel
40
Corporation.) 800 30
200 400 600
Tempering T(ºC)
• tempering produces extremely small Fe3C particles surrounded by a.
• tempering decreases TS, YS but increases %RA
Chapter 10 - 25

Summary of Possible Transformations

Adapted from
Austenite (g) Fig. 10.36,
Callister &
Rethwisch 8e.
slow moderate rapid
cool cool quench

Pearlite Bainite Martensite

(a + Fe3C layers + a (a + elong. Fe3C particles) (BCT phase
proeutectoid phase) diffusionless
transformation)

Martensite reheat
T Martensite
Strength

Ductility

bainite Tempered
fine pearlite Martensite
coarse pearlite (a + very fine
spheroidite Fe3C particles)

General Trends Chapter 10 - 26

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