Automobile PDF

COURSE CODE: 1021
M - SCHEME
DIRECTORATE OF TECHNICAL EDUCATION

GOVERNMENT OF TAMILNADU
STATE BOARD OF TECHNICAL EDUCATION & TRAINING,
TAMILNADU
DIPLOMA IN ENGINEERING / TECHNOLOGY SYLLABUS
M SCHEME
(Implemented from the Academic year 2015 - 2016 onwards)
CHAIRPERSON
Tmt. S.MADUMATHI, I.A.S.,
Director
Directorate of Technical Education
Guindy, Chennai.
Dr. K.SUNDARAMOORTHY, M.E., Ph.D.,

Additional Director of Technical Education (Polytechnics)
Directorate of Technical Education
Guindy, Chennai.
Co-ordinator Convener
Dr. M.Isakkimuthu, Ph.D., Thiru. S.Mohan., M.E.,

Principal Principal Incharge
Bharathiar Centenery Memorial Girls P.T.Lee Chengalvaraya Naicker
Government Polytechnic College, Polytechnic College,
Ettayapuram-628902 Vepery, Chennai -600007
MEMBERS
Dr. K. Annamalai, Ph.D., Thiru.S.Saravanan, M.E.,M.B.A.,

Associate Professor, Workshop Superintendent (Sel.Gr.)
Faculty of Automobile Engineering P.T.Lee Chengalvaraya Naicker
Madras Institute of Technology Polytechnic College, Vepery,
Anna University, Chennai-44 Chennai -600007
Dr. K. Chinnaraj, Ph.D., Thiru.N.Thirunavukkarasu, M.E.,
AGM/Product Development Lecturer / Mechanical
Ashok Leyland Technical centre Central Polytechnic College,
Chennai Tharamani, Chennai-113
Thiru. P.S.Surendran, Thiru. C. Venkatesan.,M.E.,
General Manager/ Services Head of the Department/ Automobile
Chandra Hyundai Automobile Ltd, V. Ramakrishna Polytechnic College,
Coimbatore. Thiruvottiyur, Chennai.
Thiru. A.Periasamy,M.E., Thiru. S. Mohanbabu.,B.E.,
Head of the Department (i/c)/Mechanical Lecturer/ Automobile
P.T.Lee Chengalvaraya Naicker Ramakrishna Mission Polytechnic
Polytechnic College, Vepery, College,
Chennai -600007 Mylapore, Chennai -4.
DIPLOMA COURSES IN ENGINEERING/TECHNOLOGY
(SEMESTER SYSTEM)
(Implemented from 2015- 2016)
M – SCHEME
R E G U L A T I O N S*
* Applicable to the Diploma Courses other than Diploma in Hotel Management &
Catering Technology and the Diploma Courses offered through MGR Film
Institute, Chennai.
1. Description of the Course:
a. Full Time (3 years)
The Course for the full Time Diploma in Engineering shall extend over a
period of three academic years, consisting of 6 semesters* and the First Year
is common to all Engineering Branches.
b. Sandwich (3½ years)
The Course for the Diploma in Engineering (sandwich) shall extend over a
period of three and half academic years, consisting of 7 semesters* and the
First Year is common to all Engineering Branches. The subjects of three years
full time diploma course being regrouped for academic convenience.
During 4th and/or during 7th semester the students undergo industrial training
for six months/ one year. Industrial training examination will be conducted
after completion of every 6 months of industrial training
c. Part Time (4 years)
The course for the diploma in Engineering shall extend over a period of 4
academic years containing of 8 semesters*, the subjects of 3 year full time
diploma courses being regrouped for academic convenience.
* Each Semester will have 15 weeks duration of study with 35 hrs. /Week for
Regular Diploma Programme and 18hrs/ week (21 hrs. / Week I year) for
Part-Time Diploma Programmes.
The Curriculum for all the 6 Semesters of Diploma courses (Engineering &
Special Diploma Courses viz. Textile Technology, Leather Technology,
Printing Technology, Chemical Technology etc.) have been revised and
revised curriculum is applicable for the candidates admitted from 2015 – 2016
academic year onwards.
Curriculum Development Centre, DOTE. Page 3

2. Condition for Admission:
Condition for admission to the diploma courses shall be required to have

passed in
The S.S.L.C Examination of the Board of Secondary Education, TamilNadu.
(Or)
The Anglo Indian High School Examination with eligibility for Higher
Secondary Course in TamilNadu.
(Or)
The Matriculation Examination of Tamil Nadu.
(Or)
Any other Examination recognized as equivalent to the above by the Board of
Secondary Education, TamilNadu.
Note: In addition, at the time of admission the candidate will have to satisfy
certain minimum requirements, which may be prescribed from time to time.
3. Admission to Second year (Lateral Entry):
A pass in HSC ( Academic ) or ( Vocational ) courses mentioned in the

Higher Secondary Schools in TamilNadu affiliated to the TamilNadu Higher
Secondary Board with eligibility for university Courses of study or equivalent
examination, & Should have studied the following subjects.
H.Sc Academic H.Sc Vocational

Sl.
Courses Subjects Studied
No Subjects Studied
Related subjects Vocational subjects
1. All the Maths, Physics & Maths / Physics / Related Vocational
Regular and Chemistry Chemistry Subjects Theory &
Sandwich Practical
Diploma
Courses
2. Diploma English & Accountancy English & Accountancy &
course in Accountancy, Auditing,
Modern English & Banking,
Office Elements of Economics English & Business
Practice Elements of Management,
English & Economics, Co-operative
Elements of Commerce Management,
English & International Trade,
Management Marketing &
Principles Salesmanship,
& Techniques, Insurance &
Material
English & Management,
Typewriting Office
Secretaryship.

 For the diploma Courses related with Engineering/Technology, the related /
equivalent subjects prescribed along with Practical may also be taken for arriving
the eligibility.
 Branch will be allotted according to merit through counseling by the respective

Principal as per communal reservation.
 For admission to the Textile Technology, Leather Technology, Printing

Technology, Chemical Technology and Modern Office Practice Diploma courses
the candidates studied the related subjects will be given first preference.
 Candidates who have studied Commerce Subjects are not eligible for
Engineering Diploma Courses.
4. Age Limit: No Age limit.
5. Medium of Instruction: English
6. Eligibility for the Award of Diploma:
No candidate shall be eligible for the Diploma unless he/she has undergone
the prescribed course of study for a period of not less than 3 academic years
in any institution affiliated to the State Board of Technical Education and
Training, TamilNadu, when joined in First Year and two years if joined under
Lateral Entry scheme in the second year and passed the prescribed
examination.
The minimum and maximum period for completion of Diploma Courses are as
given below:
Minimum Maximum
Diploma Course
Period Period
Full Time 3 Years 6 Years
Full Time(Lateral 2 Years 5 Years
Entry)
Sandwich 3½ Years 6½ Years
Part Time 4 Years 7 Years
7. Subjects of Study and Curriculum outline:
The subjects of study shall be in accordance with the syllabus prescribed from
time to time, both in theory and practical. The curriculum outline is given in
Annexure - I
8. Examinations:
Board Examinations in all subjects of all the semesters under the scheme of
examinations will be conducted at the end of each semester.

The Internal assessment marks for all the subjects will be awarded on the
basis of continuous internal assessment earned during the semester
concerned. For each subject 25 marks are allotted for internal assessment
and 75 marks are allotted for Board Examination.
9. Continuous Internal Assessment:
A . For Theory Subjects:

The Internal Assessment marks for a total of 25 marks, which are to be
distributed as follows:
i. Subject Attendance 5 Marks

(Award of marks for subject attendance to each subject theory/practical will as
per the range given below)
80% - 83% 1 Mark

84% - 87% 2 Marks
88% - 91% 3 Marks
92% - 95% 4 Marks
96% - 100% 5 Marks
ii) Test # 10 Marks
2 Tests each of 2 hours duration for a total of 50 marks

are to be conducted. Out of which the best one will be
05 marks
taken and the marks to be reduced to:
The Test – III is to be the Model test covering all the five
units and the marks so obtained will be reduced to : 05 marks
Total 10 marks
WHEN TO
TEST UNITS MARKS DURATION
CONDUCT
End of 6th
Test I Unit – I & II 50 2 Hrs
week
End of 12th
Test II Unit – III & IV 50 2 Hrs
week
Model Examination - Compulsory
Test Covering all the 5 Units. End of 15th
75 3 Hrs
III (Board Examination-question paper- week
pattern).
# - From the Academic year 2015-2016 onwards.

Question Paper Pattern for the Periodical Test :( Test - I & Test- II)
With no choice:
PART A type questions: 4 Questions X 2 mark … … 8 marks

PART B type questions: 4 Questions X 3 marks … … 12 marks
PART C type questions: 3 Questions X 10 marks … … 30 marks
-----------
Total 50 marks
-----------
iii) Assignment 10 Marks
For each subject Three Assignments are to be given each for 20 marks and
the average marks scored should be reduced for 10 marks
All Test Papers and assignment notebooks after getting the signature with
date from the students must be kept in the safe custody in the Department for
verification and audit. It should be preserved for 2 Semesters and produced
to the flying squad and the inspection team at the time of
inspection/verification.
B. For Practical Subjects:
The internal assessment mark for a total of 25 marks which are to be

distributed as follows:-
a) Attendance : 5 Marks
(Award of marks as same as Theory subjects)
b) Procedure/ observation and tabulation/
Other Practical related Work : 10 Marks
c) Record writing : 10 Marks
-----
TOTAL : 25 Marks
-----
 All the Experiments/exercises indicated in the syllabus should be
completed and the same to be given for final board examinations.
 The Record for every completed exercise should be submitted in the
subsequent Practical classes and marks should be awarded for 20 for
each exercise as per the above allocation.
 At the end of the Semester, the average marks of all the exercises should
be calculated for 20 marks and the marks awarded for attendance is to be
added to arrive at the internal assessment mark for Practical. (20+5=25
marks)
 The students have to submit the duly signed bonafide record note book/file
during the Practical Board Examinations.

 All the marks awarded for assignment, Test and attendance should be
entered in the Personal Log Book of the staff, who is handling the subject.
This is applicable to both Theory and Practical subjects.
10. Life and Employability Skill Practical:
The Life and Employability Skill Practical with more emphasis is being
introduced in IV Semester for Circuit Branches and in V Semester for other
branches of Engineering.
Much Stress is given to increase the employability of the students:
Internal assessment Mark ….. 25 Marks

11. Project Work:
The students of all the Diploma Programmes (except Diploma in Modern
Office Practice) have to do a Project Work as part of the Curriculum and in
partial fulfillment for the award of Diploma by the State Board of Technical
Education and Training, Tamilnadu. In order to encourage students to do
worthwhile and innovative projects, every year prizes are awarded for the best
three projects i.e. institution wise, region wise and state wise. The Project
work must be reviewed twice in the same semester.
a) Internal assessment mark for Project Work & Viva Voce:

Project Review I … 10 marks
Project Review II … 10 marks
Attendance … 05 marks (award of marks same as
theory subjects pattern)
-----------
Total … 25 marks
------------
Proper record to be maintained for the two Project Reviews, and It should be
preserved for 2 Semesters and produced to the flying squad and the
inspection team at the time of inspection/verification.
b) Allocation of Mark for Project Work & Viva Voce in Board

Examination:
Viva Voce … 30 marks
Marks for Report Preparation, Demo … 35 marks
--------------
Total 65 marks
-------------
c) Written Test Mark (from 2 topics for 30 minutes duration): $
i) Environment Management 2 questions X 2 ½ marks = 5 marks

iI) Disaster Management 2 questions X 2 ½ marks
= 5 marks
-----
10marks
-----
$- Selection of Questions should be from Question Bank, by the External
Examiner.

No choice need be given to the candidates.
Project Work & Viva Voce in Board

-- 65 Marks
Examination
Written Test Mark (from 2 topics for 30
-- 10 Marks
minutes duration)
TOTAL -- 75 Marks
A neatly prepared PROJECT REPORT as per the format has to be

submitted by individual during the Project Work & Viva Voce Board
examination.
12. Scheme of Examinations:
The Scheme of examinations for subjects is given in Annexure - II.
13. Criteria for Pass:
1. No candidate shall be eligible for the award of Diploma unless he/she has
undergone the prescribed course of study successfully in an institution
approved by AICTE and affiliated to the State Board of Technical
Education & Training, Tamil Nadu and pass all the subjects prescribed in
the curriculum.
2. A candidate shall be declared to have passed the examination in a subject

if he/she secures not less than 40% in theory subjects and 50% in
practical subject out of the total prescribed maximum marks including both
the internal assessment and the Board Examination marks put together,
subject to the condition that he/she secures at least a minimum of 30
marks out of 75 marks in the Board’s Theory examinations and a minimum
of 35 marks out of 75 marks in the Board Practical Examinations.
14. Classification of successful candidates:
Classification of candidates who will pass out the final examinations from April
2018 onwards (Joined in first year in 2015-2016) will be done as specified
below.
First Class with Superlative Distinction:

A candidate will be declared to have passed in First Class with Superlative
Distinction if he/she secures not less than 75% of the marks in all the
subjects and passes all the semesters in the first appearance itself and
passes all subjects within the stipulated period of study 3/ 3½/ 4 years (Full
Time/Sandwich/Part Time) without any break in study.
First Class with Distinction:

A candidate will be declared to have passed in First Class with Distinction if
he/she secures not less than 75% of the aggregate of marks in all the

semesters put together and passes all the semesters except the I and II
semesters in the first appearance itself and passes all the subjects within the
stipulated period of study 3/ 3½/ 4 years (Full Time/Sandwich/Part Time)
without any break in study.
First Class:
A candidate will be declared to have passed in First Class if he/she secures
not less than 60% of the aggregate marks in all semesters put together and
passes all the subjects within the stipulated period of study 3/ 3½ / 4 years
(Full Time/Sandwich/Part Time) without any break in study.
Second Class:
All other successful candidates will be declared to have passed in Second

Class.
The above mentioned classifications are also applicable for the Sandwich /
Part-Time students who pass out Final Examination from October 2018 /April
2019 onwards (both joined in First Year in 2015-2016)
15. Duration of a period in the Class Time Table:
The duration of each period of instruction is 1 hour and the total period of
instruction hours excluding interval and Lunch break in a day should be
uniformly maintained as 7 hours corresponding to 7 periods of instruction
(Theory & Practical).
16. Seminar:
For seminar the total seminar 15 hours(15 weeks x 1hour) should be
distributed equally to total theory subject per semester(i.e 15 hours divided by
3/4 subject). A topic from subject or current scenario is given to students.
During the seminar hour students have to present the paper and submit
seminar material to the respective staff member, who is handling the subject.
It should be preserved for 2 Semesters and produced to the flying squad and
the inspection team at the time of inspection/verification.
-xXx-

Diploma in Automobile Engineering (Full Time) (COURSE No: 1021)
M – Scheme (With effect from 2015-2016)
List of Equivalent Subjects for L - Scheme to M – Scheme
III Semester – W.E.F OCT ‘16
Subject Subject
L SCHEME M SCHEME
Code Code
22031 Strength of Materials 32031 Strength of Materials**
22132 Automobile Engines Automobile Engines [W.E.F AP ‘

32143
17]
Automobile Chassis and Automobile Chassis and
22133 32153
Transmission Transmission [W.E.F. OC ‘17]
22034 Machine Drawing 32033 Machine Drawing**
Mechanical Testing & Strength of Materials and
22035 32137
Quality Control Practical Metrology Practical
Automobile Chassis and Automobile Chassis and
22136 32156 Transmission Practical [W.E.F. OC
Transmission Practical
‘17]
Computer Application Computer Applications and CAD
20001 32034
Practical Practical**
** Common to Diploma Mechanical Engineering
$ Common to all Diploma Courses
IV Semester – W.E.F APR ‘17
Subject Subject
L SCHEME M SCHEME
Code Code
Manufacturing Technology
22041 32032 Manufacturing Processes**
–I
22142 Heat Power Engineering 32141 Thermal Engineering
22143 Industrial Automation 32152 Industrial Automation
Computer Aided Machine 32034 Computer Applications and CAD
22044 Practical**
Drawing Practical
22045 32036 Lathe and Drilling Practical**
– I Practical
Heat Power Engineering Thermal Engineering and IC
22146 32145
Practical Engines Practical
Industrial Automation
22147 32055 Process Automation Practical**
Practical

V Semester – W.E.F OCT ‘17
Subject Subject
L SCHEME M SCHEME
Code Code
Industrial Management and
Road Transport 32151 Industrial Management and Road
Transport organization
22151 Organization
32042 Special Machines**
22052 – II
22153 Autotronics 32144 Autotronics
Alternative fuels and Energy
Elective – I Theory 32172
Systems
22171 Alternate fuels and Energy
systems Automobile Maintenance &
32173
22172 Automobile Maintenance Emission Control
22173 Industrial Robotics --
NO EQUIVALENT
22155 Autotronics Practical 32147 Autotronics Practical
Manufacturing
32046 Special Machines Practical**
22056 Technology–II Practical
Communication and Life 30002 Life and Employability Skills
20002 Skills Practical Practical $


VI Semester – W.E.F APR ‘18
Subject Subject
L SCHEME M SCHEME
Code Code
22161 Body Building Engineering. Automobile Body Building
32161
Engineering
Computer Integrated Computer Aided Design and
22062 32062
Manufacturing Manufacturing**
Elective – II Theory
Two and Three Wheeler
Two and Three Wheeler 32181
22181 Technology
Technology
32182
Tractor and Farm Tractor and Farm Equipments
22182
Equipments
22183 NO EQUIVALENT
Aeronautics Engineering
Computer Integrated Computer Aided Design and
22064 32064
Manufacturing Practical Manufacturing Practical**
Automobile Workshop
22165 32165 Automobile Workshop Practical
Practical
Elective - II Practical Elective - II Practical
Two and Three Wheeler 32184 Two and Three Wheeler
22184
Technology Practical Technology Practical
Tractor and Farm 32185 Tractor and Farm Equipments
22185
Equipments Practical Practical
Aeronautics Engineering
22186
Practical NO EQUIVALENT
22167 Project Work 32167 Project Work $


ANNEXURE-I
M-SCHEME
Implemented from 2015-2016
CURRICULUM OUTLINE
1021: DIPLOMA IN AUTOMOBILE ENGINEERING (FULL TIME)
THIRD SEMESTER
HOURS PER WEEK

Subject
Subject Name Tutorial/
Code Theory Practical Total
Drawing
32031 Strength of Materials** 6 - - 6
32032 Manufacturing Processes** 6 - - 6
32033 Machine Drawing** - 4 - 4
Computer Applications and CAD
32034 - - 6 6
Practical**
32035 Foundry and Welding Practical** - - 4 4
32036 Lathe and Drilling Practical** - - 4 4
Strength of Materials and
32137 - - 4 4
Metrology Practical
Seminar 1 - - 1
TOTAL 13 4 18 35
** Common with Mechanical Engineering
FOURTH SEMESTER
HOURS PER WEEK

Subject
Drawing
32141 Thermal Engineering 6 - - 6
32042 Special Machines** 5 - - 5
32143 Automobile Engines 6 - - 6
32144 Autotronics 5 - - 5
Thermal Engineering and IC
32145 - - 4 4
Engines Practical
32046 Special Machines Practical** - - 4 4
32147 Autotronics Practical - - 4 4
Seminar 1 - - 1
TOTAL 23 - 12 35

FIFTH SEMESTER
HOURS PER WEEK

Subject
Drawing
32151 Industrial Management and Road
6 - - 6
Transport organization
32152 Industrial Automation 6 - - 6
Automobile Chassis and
32153 5 - - 5
Transmission
ELECTIVE THEORY-I
32071 Total Quality Management**
Alternative fuels and Energy 5 - - 5
32172
Systems
Automobile Maintenance &
32173
Emission Control
32055 Process Automation Practical** - - 4 4
32156 - - 4 4
Life and Employability Skills
30002 - - 4 4
Practical.$
Seminar 1 - - 1
TOTAL 23 - 12 35
$
Common to all branches

SIXTH SEMESTER
HOURS PER WEEK

Subject
Drawing
32161 Automobile Body Building
6 - - 6
Engineering
Computer Aided Design and
32062 5 - - 5
Manufacturing**
ELECTIVE THEORY-II - -
32181
Technology
32182 Tractor and Farm Equipments 5 - - 5
Automobile Air-Conditioning
32183
System
32064 - - 6 6
Manufacturing Practical**
32165 Automobile Workshop Practical - - 4 4
ELECTIVE PRACTICAL
32184
Technology Practical
Tractor and Farm Equipments - - 4 4
32185
Practical
32186
System Practical
32167 Project Work$ - - 4 4
Seminar 1 - - 1
TOTAL 17 - 18 35
$
Common to all branches

M-SCHEME
Implemented from 2015-2016
SCHEME OF EXAMINATION
1021: DIPLOMA IN AUTOMOBILE ENGINEERING (FULL TIME)
THIRD SEMESTER
Marks
Exam Hours
Duration of
Examination
Assessment
Minimum
for pass
Internal
Subject
Board
Total
SUBJECT
Code
32031 Strength of Materials** 25 75 100 40 3

32032 Manufacturing Processes** 25 75 100 40 3
32033 Machine Drawing** 25 75 100 40 3
Computer Applications and
32034 25 75 100 50 3
CAD Practical**
Foundry and Welding
32035 25 75 100 50 3
Practical**
32036 Lathe and Drilling Practical** 25 75 100 50 3
Strength of Materials and
32137 25 75 100 50 3
Metrology Practical
FOURTH SEMESTER
Marks
Exam Hours
Duration of
Examination
Assessment
Minimum
for pass
Internal
Subject
Board
Total
SUBJECT
Code
32141 Thermal Engineering 25 75 100 40 3

32042 Special Machines** 25 75 100 40 3
32143 Automobile Engines 25 75 100 40 3
32144 Autotronics 25 75 100 40 3
Thermal Engineering and IC
32145 25 75 100 50 3
Engines Practical
32046 Special Machines Practical** 25 75 100 50 3
32147 Autotronics Practical 25 75 100 50 3

FIFTH SEMESTER
Marks
Exam Hours
Duration of
Examination
Assessment
Minimum
for pass
Internal
Subject
Board
Total
SUBJECT
Code
32151 Industrial Management and

25 75 100 40 3
Road Transport organization
32152 Industrial Automation 25 75 100 40 3
32153 25 75 100 40 3
Transmission
Elective - I Theory
32071 Total Quality Management**
Alternative fuels and Energy
32172 25 75 100 40 3
Systems
Automobile Maintenance &
32173
Emission Control
32055 Process Automation Practical** 25 75 100 50 3
32156 25 75 100 50 3
Life and Employability Skill
30002 25 75 100 50 3
Practical **
** Common to all Diploma Courses

SIXTH SEMESTER
Marks
Exam Hours
Duration of
Examination
Assessment
Minimum
for pass
Internal
Subject
Board
Total
SUBJECT
Code
32161 Automobile Body Building

25 75 100 40 3
Engineering
32062 25 75 100 40 3
Manufacturing**
Elective - II Theory
32181
Technology
25 75 100 40 3
32182 Tractor and Farm Equipments
32183
System
32064 25 75 100 50 3
Manufacturing Practical**
32165 Automobile Workshop Practical 25 75 100 50 3
Elective - II Practical
32184
Technology Practical
Tractor and Farm Equipments 25 75 100 50 3
32185
Practical
32186
System Practical
32167 Project Work 25 75 100 50 3

STATE BOARD OF TECHNICAL EDUCATION & TRAINING, TAMILNADU
M-SCHEME
Board Examination – Theory Paper - Question pattern
Common for all THEORY SUBJECTS except Machine Drawing
PART A - (1 to 8) 5 Questions are to be answered out of 8 questions for 2 marks

each.(Question No. 8 will be the compulsory question and can be asked from any
one of the units)(From each unit maximum of two 2 marks questions alone can be
asked)
PART B - (9 to 16)5 Questions are to be answered out of 8 questions for 3 marks

each. (Question No. 16 will be the compulsory question and can be asked from
any one of the units) (From each unit maximum of two 3 marks questions alone
can be asked)
PART C - (17 to 21) Five Questions will be in the Either OR Pattern. Students
have to answer these five questions. Each question carries 10 marks. (Based on
the discretion of the question setter, he/she can ask two five mark questions (with
sub division A & sub division B) instead of one ten marks question if required)
Any tables or data required should be mentioned in the question

pattern/paper. Steam table, Design Data Book, Mollier chart, Psychometric
Chart etc..
PRACTICAL SUBJECTES
Question Pattern for Practical Examinations will vary according to respective practical

DIPLOMA IN AUTOMOBILE ENGINEERING
M SCHEME
2015 -2016 onwards
II YEAR
III SEMESTER
32031 – STRENGTH OF MATERIALS
CURRICULUM DEVELOPMENT CENTRE

M-SCHEME
(Implemented for the students Admitted from the Year 2015-2016 on wards)
Course Name : DIPLOMA IN AUTOMOBILE ENGINEERING

Course Code : 1021
Subject Code : 32031
Semester : III
Subject Title : STRENGTH OF MATERIALS
TEACHING AND SCHEME OF EXAMINATIONS:

No. of Weeks per Semester: 15 Weeks
Subject Instructions Examination
Hours / Hours / Duration
Marks
Week Semester
Strength of Internal Board
Materials Total
6 90 Assessment Examination 3 Hrs
25 75 100
Topics and Allocation of Hours:
Unit No Topics Hours

I STATICS OF PARTICLE AND FRICTION 17
II MECHANICAL PROPERTIES, SIMPLE STRESSES AND 17
STRAINS
III GEOMETRICAL PROPERTIES OF SECTIONS AND THIN 17
SHELLS
IV SHEAR FORCE AND BENDING MOMENT DIAGRAMS, 16
THEORY OF SIMPLE BENDING
V TORSION AND SPRINGS 16
TEST AND REVISION 7
Total 90

RATIONALE:
Day by day, engineering and technology experience tremendous growth.
Design plays a major role in developing engineering and technology. Strength of
material is backbone for design. The strength of material deals generally with the
behaviour of objects, when they are subject to actions of forces. Evaluations derived
from these basic fields provide the tools for investigation of mechanical structure.
OBJECTIVES
 Define various Support reaction and equilibrium.
 Calculate the deformation of materials, which are subjected to axial load and
shear.
 Determine the moment of Inertia of various sections used in industries.
 Estimate the stresses induced in thin shells.
 Draw the shear force and bending moment diagram of the beam for different
loads.
32031-STRENGTH OF MATERIALS
DETAILED SYLLABUS
Contents: Theory
Unit Name of the Topic Hours
I STATICS OF PARTICLES: 17
Introduction – Force - effects of a force - system of forces - resultant
of force - Principle of transmissibility - parallelogram law of forces -
triangular law - resultant of several forces acting on a particle -
polygon law - resolution of a force into rectangular components –
resultant of a system of forces acting on a particle using rectangular
components - equilibrium of particles.
External and internal forces - moment of a force - Varignon’s theorem
- moment of a couple - equivalent couples - addition of couples -
resolution of a force into a force and a couple - Free body diagram -
Necessary and sufficient conditions for the equilibrium of rigid bodies
in two dimension - Support reaction - types of support - removal of
two dimensional supports - Simple problems only.

FRICTION:
Introduction - Definition - Force of friction - Limiting friction - Static
friction - Dynamic friction - Angle of friction - co-efficient of friction -
Laws of static and dynamic friction.
II DEFORMATION OF METALS 17
Mechanical properties of materials: Engineering materials –
Ferrous and non-ferrous materials - Definition of mechanical
properties - Alloying elements-effect of alloying element - Fatigue,
fatigue strength, creep – temperature creep – cyclic loading and
repeated loading – endurance limit.
Simple stresses and strains: Definition – Load, stress and strain –
Classification of force systems – tensile, compressive and shear force
systems – Behaviour of mild steel in tension up to rupture – Stress –
Strain diagram – limit of proportionality – elastic limit – yield stress –
breaking stress – Ultimate stress – percentage of elongation and
percentage reduction in area – Hooke’s law – Definition – Young’s
modulus - working stress, factor of safety, load factor, shear stress
and shear strain - modulus of rigidity. Linear strain – Deformation due
to tension and compressive force – Simple problems in tension,
compression and shear force.
Definition – Lateral strain – Poisson’s ratio – volumetric strain – bulk
modulus – volumetric strain of rectangular and circular bars –
problems connecting linear, lateral and volumetric deformation –
Elastic constants and their relationship - Problems on elastic
constants - Definition – Composite bar – Problem in composite bars
subjected to tension and compression – Temperature stresses and
strains – Simple problems – Definition – strain energy – proof
resilience – modulus of resilience – The expression for strain energy
stored in a bar due to Axial load – Instantaneous stresses due to
gradual, sudden, impact and shock loads – Problems computing
instantaneous stress and deformation in gradual, sudden, impact and
shock loadings.

III GEOMETRICAL PROPERTIES OF SECTIONS AND THIN SHELLS 17
Properties of sections: Definition – center of gravity and centroid -
position of centroids of plane geometrical figures such as rectangle,
triangle, circle and trapezium-problems to determine the centroid of
angle, channel, T and I sections only - Definition-centroidal axis-Axis
of symmetry. Moment of Inertia – Statement of parallel axis theorem
and perpendicular axis theorem. Moment of Inertia of lamina of
rectangle, circle, triangle, I and channel sections-Definition-Polar
moment of Inertia-radius of gyration – Problems computing moment
of inertia and radius of gyration for angle, T, Channel and I sections.
Thin Shells: Definition – Thin and thick cylindrical shell – Failure of
thin cylindrical shell subjected to internal pressure – Derivation of
Hoop and longitudinal stress causes in a thin cylindrical shell
subjected to internal pressure – simple problems – change in
dimensions of a thin cylindrical shell subjected to internal pressure –
problems – Derivation of tensile stress induced in a thin spherical
shell subjected to internal pressure – simple problems – change in
diameter and volume of a thin spherical shell due to internal pressure
– problems.
IV SF AND BM DIAGRAMS OF BEAMS AND THEORY OF BENDING 16
Classification of beams – Definition – shear force and Bending
moment – sign conventions for shear force and bending moment –
types of loadings – Relationship between load, force and bending
moment at a section – shear force diagram and bending moment
diagram of cantilever and simply supported beam subjected to point
load and uniformly distributed load (udl) – Determination of Maximum
bending moment in cantilever beam and simply supported beam
when they are subjected to point load and uniformly distributed load.
Theory of simple bending – Assumptions – Neutral axis – bending
stress distribution – moment of resistance – bending equation –
M/I=f/y=E/R – Definition – section modulus - rectangular and circular
sections – strength of beam – simple problems involving flexural

formula for cantilever and simple supported beam.
V THEORY OF TORSION AND SPRINGS 16
Theory of torsion – Assumptions – torsion equation –

strength of solid and hollow shafts – power transmitted – Definition –
Polar modulus – Torsional rigidity – strength and stiffness of shafts –
comparison of hollow and solid shafts in weight and strength
considerations – Advantages of hollow shafts over solid shafts –
Problems.
Types of springs – Laminated and coiled springs and applications –
Types of coiled springs – Difference between open and closely coiled
helical springs – closely coiled helical spring subjected to an axial
load – problems to determine shear stress, deflection, stiffness and
resilience of closed coiled helical springs
Text Books:
1) Strength of Materials, R. S. Khurmi, S.Chand & Co., Ram Nagar, New Delhi.
th
2) Strength of Materials, S. Ramamrutham, 15 Edn 2004, DhanpatRai Pub. Co.,
New Delhi.
Reference Books:
1) Strength of Materials, R.K. Bansal,, Laxmi Publications Pvt. Ltd., New Delhi,
3rd Edition, 2010.
2) Strength of materials, S.S.Rattan, Tata Mcgraw hill, New Delhi,2008, ISBN
9780070668959,
3) Strength of Materials, B K Sarkar, I Edition, 2003 Tata Mcgraw hill, New
Delhi.
4) Engineering mechanics, R.K. Bansal, Laxmi Publications Pvt. Ltd., New Delhi,
2nd Edition, 2007

M SCHEME
2015 -2016 onwards
II YEAR
III SEMESTER
32032 – MANUFACTURING PROCESSES

M-SCHEME

Course Code : 1021
Semester : III
Subject Title : MANUFACTURING PROCESSES

No. of weeks per semester: 15 Weeks
Marks
Week Semester
Manufacturing
Internal Board
Processes Total
25 75 100
Unit No Topics Hours

I FOUNDRY TECHNOLOGY 17
II WELDING TECHNOLOGY 17
III FORMING TECHNOLOGY 17
IV THEORY OF METAL CUTTING & LATHE 16
V DRILLING & METROLOGY 16
TEST AND REVISION 7
TOTAL 90
RATIONALE:
Manufacturing, the major and the most important aspect in industries needs
utmost care and attention. Knowledge about various processes and allied areas will

be of great use to the personnel involved in production. This will provide the students
an opportunity to skill themselves for the industrial scenario.
OBJECTIVES:
 Acquire Knowledge about types of pattern, casting, and moulding.
 Describe the various casting processes.
 Knowledge about various welding process and its working principle.
 Appreciate the safety practices used in welding.
 Acquire knowledge about various forming technologies.
 Knowledge about the lathe and its working parts.
 Describe the functioning of semi-automatic lathes.
 Study about the drilling process.
 Study about metrology and measuring instruments.
32032 - MANUFACTURING PROCESSES

DETAILED SYLLABUS
Contents: Theory
I Foundry Technology 17
Patterns: Definition – types of pattern – solid piece – split piece -
loose piece – match plate - sweep - skeleton – segmental – shell
– pattern materials – pattern allowances.
Moulding: Moulding sand – constituents – types – properties of
moulding sand – moulding sand preparation – moulding tools -
moulding boxes – types of moulds – green sand mould – dry sand
mould – loam mould – methods of moulding – moulding machines
– jolting – squeezing – sand slinger construction and working
principle.
Cores: Essential qualities of core – materials – core sand
preparation – core binders – core boxes - CO2 process core
making – types of core.
Metallurgy :– Introduction - Iron-carbon diagram.
Melting furnaces: Blast furnace – Cupola furnace – crucible
furnace – types – pit furnace – coke fired – oil fired – electric

furnace – types – direct arc – indirect arc – induction furnace –
working principles.
Casting: Shell mould casting – investment casting – pressure die
casting – hot chamber die casting – cold chamber die casting –
gravity die casting – centrifugal casting – continuous casting -
defects in casting – causes and remedies.
II Welding Technology 17
Arc Welding: Definition – arc welding equipment – electrode
types – filler and flux materials - arc welding methods – metal arc -
Metal Inert gas (MIG) - Tungsten inert gas (TIG) - Submerged arc
- Electro slag welding – resistance welding – spot welding – butt
welding – seam welding – Plasma arc welding – Thermit welding
– Electron beam welding – Laser beam welding – friction welding
– ultrasonic welding – Induction welding - working principle –
applications – advantages and disadvantages.
Gas welding: Oxy-acetylene welding – advantages - limitations -
gas welding equipment - Three types of flames – welding
techniques – filler rods. – Flame cutting – soldering – brazing –
difference between soldering and brazing.
Types of welded joints – merits and demerits of welded joints –
inspection and testing of welded joints – destructive and non-
destructive types of tests – magnetic particle test – radiographic
and ultrasonic test - defects in welding – causes and remedies.
III Forming Technology 17
Forging: Hot working, cold working – advantages of hot working
and cold working– hot working operations – rolling, forging, smith
forging, drop forging, upset forging, press forging – roll forging.
Press Working: Types of presses - mechanical and hydraulic
presses - press tools and accessories - press working operations -
bending operations - angle bending - channel bending – curling –
drawing - shearing operations - blanking, piercing, trimming –
notching – lancing.
Powder Metallurgy: Methods of manufacturing metal powders –

atomization, reduction and electrolysis deposition – compacting –
sintering – sizing – infiltration – mechanical properties of parts
made by powder metallurgy – design rules for the power
metallurgy process.
IV Theory of metal cutting: Introduction – orthogonal cutting – 16
oblique cutting - single point cutting tool – nomenclature – types
of chips – chip breakers – cutting tool materials – properties – tool
wears – factors affecting tool life – cutting fluids – functions –
properties of cutting fluid.
Centre Lathe: Introduction - specifications – simple sketch –
principal parts – head stock – back geared type – all geared type
– feed mechanism - tumbler gear mechanism – quick change
gear box – apron mechanism – work holding device – three jaw
chuck – four jaw chuck – centres - faceplate – mandrel – steady
rest – follower rest – machining operations done on lathe - straight
turning – step turning - taper turning methods: form tool – tailstock
set over method – compound rest method – taper turning
attachment – knurling - Thread cutting – Facing – Boring –
chamfering –grooving – parting-off – eccentric turning - cutting
speed – feed - depth of cut - metal removal rate.
Semi-Automatic Lathes: Types of semi-automatic lathes –
capstan and turret lathes – Geneva indexing mechanism – bar
feeding mechanism - difference between turret and capstan –
work holding devices – tool holders.
V Drilling and Metrology 16
Drilling Machines: Drills - flat drills - twist drills – nomenclature of
twist drill - types of drilling machines - bench type - floor type -
radial type - gang drill – multi spindle type -principle of operation
in drilling - methods of holding drill bit - drill chucks - socket and
sleeve –drilling operation – reaming - counter sinking - counter
boring - spot facing – tapping - deep hole drilling.
Metrology: Definition – need of inspection – precision – accuracy
– sensitivity - magnification – repeatability – calibration –

comparator – Advantages – requirements – mechanical
comparator – optical comparator – electrical comparator –
pneumatic comparator – Principles – advantages and
disadvantages.
Measuring instruments: Construction and principles only - Steel
rule – Callipers: outside calliper – inside calliper – jenny calliper –
Combination set – Feeler gauge – Pitch screw gauge – Vernier
calliper – Digital calliper – Vernier height gauge – Micrometer –
Inside micrometer – Thread micrometer – Slip gauges –
requirement – Indian standard – care and use - Sine bar – types –
uses – limitations – Working principle of clinometers,
autocollimator, angle dekkor.
Text Books:
1) Elements of workshop Technology Volume I & II – Hajra Chowdry &
Bhattacharaya - IIth Edition - Media Promoters & Publishers Pvt. Ltd., Seewai
Building `B’, 20-G, Noshir Bharucha Marg, Mumbai 400 007 – 2007.
2) Introduction of basic manufacturing processes and workshop technology –
Rajendersingh – New age International (P) Ltd. Publishers, 4835/24, Ansari
Road, Daryaganj, New Delhi - 110002
Reference Books:
1) Manufacturing process – Begeman - 5th Edition -McGraw Hill, New Delhi
1981.
2) Workshop Technology- WAJ Chapman - Volume I, II, & III – Vima Books Pvt.
Ltd., 4262/3, Ansari Road, Daryaganj, New Delhi 110 002.
3) Workshop Technology – Raghuwanshi - Khanna Publishers. Jain & Gupta,
4) Production Technology, Edn. XII, Khanna Publishers, 2-B, North Market, NAI
Sarak, New Delhi 110 006 - 2006
5) Production Technology - P. C. SHARMA - Edn. X - S.Chand & Co. Ltd., Ram
Nagar, New Delhi 110 055 - 2006
6) Production Technology – HMT - Edn. 18 - published by Tata McGraw Hill
publishing Co. Ltd., 7 West Patel nagar, New Delhi 110 008. – 2001.

M SCHEME
2015 -2016 onwards
II YEAR
III SEMESTER
32033 – MACHINE DRAWING

M-SCHEME

Course Code : 1021
Semester : III
Subject Title : MACHINE DRAWING

Hours Hours/ Duration
Marks
/Week Semester
Machine Drawing Internal Board

Total
25 75 100
Unit Topics Hours

I Sectional Views 5
II Limits, Fits and Tolerances 5
III Surface Texture 5
IV Keys, Screw threads and Threaded fasteners 5
V Assemble drawing 33
TEST AND REVISION 7
Total 60
RATIONALE:
Manufacturing of various parts start from the basic drawing of components.
The assembly of components is also carried out from the drawing. So drawing is an

important subject to be studied by the students to carry and complete the production
and assembly process successfully.
OBJECTIVES:
 Appreciate the need for sectional view and types of sections.
 Draw sectional views using different types of sections.
 Explain the use of threaded fasteners and the types of threads.
 Compare hole basis system with shaft basis system.
 Select different types of fits and tolerance for various types of mating parts.
 Appreciate the importance of fits and tolerance.
32033 - MACHINE DRAWING

DETAILED SYLLABUS
Contents: Theory
I SECTIONAL VIEWS 5
Review of sectioning – Conventions showing the section – symbolic
representation of cutting plane- types of section – full section, half
section, offset section, revolved section, broken section, removed
section – section lining.
II LIMITS, FITS AND TOLERANCES 5
Tolerances – Allowances – Unilateral and Bilateral tolerances. Limits –
Methods of tolerances – Indication of tolerances on linear dimension
of drawings – Geometrical tolerances – application – Fits –
Classifications of fits – Selection of fits – examples
III SURFACE TEXTURE 5
Surface texture – importance – controlled and uncontrolled surfaces –
Roughness – Waviness – lay – Machining symbols
IV KEYS, SCREW THREADS AND THREADED FASTENERS 5
Types of fasteners – temporary fasteners – keys – classification of
keys – Heavy duty keys – light duty keys. Screw thread –
Nomenclature – different types of thread profiles – threads in sections
– threaded fasteners – bolts – nuts – through bolt – tap bolt, stud bolt

– set screw – cap screws – machine screws – foundation bolts
V MANUAL DRAWING PRACTICE 33

Detailed drawings of following machine parts are given to students to
assemble and draw the Elevations / Sectional elevations / Plan / and
Side views with dimensioning and bill of materials
1. Sleeve & Cotter joint
2. Knuckle joint
3. Screw Jack
4. Foot step bearing
5. Plummer Block
6. Universal Coupling
7. Simple Eccentric
8. Machine Vice
9. Protected type flanged coupling
10. Swivel bearing.
Books:
1) Machine Drawing, P.S. Gill, Katsan Publishing House, Ludiana
2) A Text book of Engineering Drawing, R.B. Gupta, Satya Prakasan, Technical
India Publications, New Delhi
3) Mechanical Draughtsmanship, G.L. Tamta, Dhanpat Rai & Sons, Delhi
4) Geometrical and Machine Drawing, N.D. Bhatt, Cheroter book stalls, Anand,
West Railway
5) Engineering Drawing, D.N. Ghose, Dhanpat Rai & Sons, Delhi

BOARD EXAMINATIONS
Question Pattern
Time: 3 Hrs Max Marks : 75
Note: All the questions will be answered in drawing sheet only
PART A: (7 x 5 = 35)
Theory questions: (1 TO 8)
Two questions from each unit (I to IV) will be asked.
Answer any seven questions from the given eight questions.
PART B: 40 Marks (Either A or B.)

Answer any one question by selecting either A or B.
9. A. Assemble and Draw any two views and bill of materials.
(OR)
B. Assemble and Draw any two views and bill of material

M SCHEME
2015 -2016 onwards
II YEAR
III SEMESTER
32034 – COMPUTER APPLICATIONS AND

CAD PRACTICAL

M-SCHEME

Course Code : 1021
Semester : III
Subject Title : COMPUTER APPLICATIONS AND CAD PRACTICAL

Computer Marks
Week Semester
Applications
Internal Board
and CAD Total
practical
25 75 100
OBJECTIVES:
On completion of the exercises, the students must be able to
 Use the different facilities available in the word processor
 Analyze the data sheet
 Create and manipulate the database
 Prepare PowerPoint presentation
 Practice on CADD commands in making 2D Drawings.
 Draw assembled drawings using CADD.
 Draw sectional views using different types of sections.
PART – A: COMPUTER APPLICATIONS (30 Hrs)

WORD PROCESSING
Introduction – Menus – Tool bar – Create – Edit – Save – Alignment – Font Size –
Formatting – Tables – Fill Colors – Page Setup - Preview – Water marking – Header
– Footer – Clip art.

Exercises
1. Create a news letter of three pages with two columns text. The first page contains
some formatting bullets and numbers. Set the document background colour and add
‘confidential’ as the watermark. Give the document a title which should be displayed
in the header. The header/ footer of the first page should be different from other two
pages. Also, add author name and date/ time in the header. The footer should have
the page number.
2. Create the following table using align, border, merging and other attributes.
e-governance particulars
Register Cumulative
June July August September
Number %
16304501
16304502
16304503
16304504
16304505
SPREADSHEET
Introduction – Menus – Tool bar – Create – Edit – Save – Formatting cells – Chart
wizard – Fill Colors – Creating and using formulas – Sorting – Filtering.
Exercises
3. Create a table of records with columns as Name and Donation Amount. Donation
amount should be formatted with two decimal places. There should be at least
twenty records in the table. Create a conditional format to highlight the highest
donation with blue colour and lowest donation with red colour. The table should have
a heading.
4. Prepare line, bar and pie chart to illustrate the subject wise performance of the
class for any one semester.

DATABASE
Introduction – Menus – Tool bar – Create – Edit – Save – Data types – Insert –
Delete – Update – View – Sorting and filtering – Queries – Report – Page setup –
Print.
Exercises
5. Prepare a payroll for employee database of an organization with the following
details: Employee Id, Employee name, Date of Birth, Department and Designation,
Date of appointment, Basic pay, Dearness Allowance, House Rent Allowance and
other deductions if any. Perform simple queries for different categories.
6. Design a pay slip for a particular employee from the above database.
PRESENTATION
Introduction – Menus – Tool bar – Create – Edit – Save – Slide transition – Insert
image – Hyper link – Slide numbers – View slide show with sound – Photo album –
Clip art.
Exercises
7. Make a presentation with atleast 10 slides. Use different customized animation
effects on pictures and clip art on any four of the ten slides.
PART – B: CAD (60 Hrs)

INTRODUCTION
Introduction – History of CAD – Applications – Advantages over manual drafting –
Hardware requirements – Software requirements – Windows desktop – CAD screen
interface – menus – Tool bars – How to start CAD – How to execute command –
types of co-ordinate systems – Absolute – Relative – Polar.
DRAWING AIDS AND EDITING COMMANDS
Creating objects (2D) – Using draw commands – Creating text – Drawing with
precision – Osnap options – drafting settings – drawing aids – Fill, Snap, Grid, Ortho
lines – Function keys - Editing and modify commands – Object selection methods –
Erasing object – Oops - Cancelling and undoing a command – Copy – Move – Array

– Offset – Scale – Rotate – Mirror – Break – Trim – Extend – Explode. Divide –
Measure – stretch – Lengthen – Changing properties – Color – line types –LT scale
– Matching properties – Editing with grips – Pedit – Ddedit – Mledit.
BASIC DIMENSIONING, HATCHING, BLOCKS AND VIEWS
Basic dimensioning – Editing dimensions – Dimension styles – Dimension system
variables. Machine drawing with CAD. Creation of blocks – Wblock – inserting a
block – Block attributes – Hatching –Pattern types – Boundary hatch – working with
layers - Controlling the drawing display – Blipmode – View group commands –
Zoom, redraw, regen, regenauto, pan, viewres – Real time zoom. Inquiry groups –
calculating area – Distance – Time – Status of drawing – Using calculator.
CAD EXERCISES
Detailed drawings of following machine parts are to be given to students. Draw the
assembled views (two views only) and bill of materials.
The elevation / sectional elevation / plan / sectional plan / side view with
dimensioning.
1. Sleeve & Cotter joint
2. Screw jack
3. Plummer Block
4. Simple Eccentric
5. Machine Vice
6. Protected type flanged coupling
Reference Books:
1) Inside AutoCAD - D. Raker and H. Rice - BPB Publications, NewDelhi
2) Engineering Drawing and Graphics + AutoCAD – K.Venugopal, - New Age
International Publications
3) AutoCAD with Applications - Sham Tickoo - Tata Mcgraw Hill.

Board of Examination
Note: All the exercises have to be completed. Two exercises will be given for
examination by selecting one exercise in each PART.
All the exercises should be given in the question paper and students are
allowed to select by a lot.
Record note book should be submitted during examination.
ALLOCATION OF MARKS
PART - A : 25 marks
Editing / Creation - 10
Formatting - 10
Printout - 5
PART - B : 45 marks
Drafting - 20
Assembly - 10
Dimensioning - 10
Printout - 5
Viva-voce : 05 marks
Total : 75 marks
LIST OF EQUIPMENT
1. Personal computer – 30 Nos.
2. Printer – 1 No.
3. Required Softwares :
Office Package, CAD Package – Sufficient to the strength.

M SCHEME
2015 -2016 onwards
II YEAR
III SEMESTER
32035 – FOUNDRY AND WELDING PRACTICAL

M-SCHEME

Course Code : 1021
Semester : III
Subject Title : FOUNDRY AND WELDING PRACTICAL

Hours/ Hours/ Duration
Marks
Foundry and Week Semester
Welding Internal Board
Total
Practical 4 60 Assessment Examination 3 Hrs
25 75 100
OBJECTIVES:
 Identify the tools used in foundry.
 Identify the tools and equipment used in welding
 Prepare sand moulds for different patterns.
 Perform welding operation to make different types of joints.
 Identify the different welding defects.
 Appreciate the safety practices used in welding.
 Prepare a record of work for all the exercises.
Foundry Section
1. Introduction of tools and equipment
2. Types of patterns
3. Types of sand
4. Preparation of sand moulds
5. Core sands, preparation of cores

Exercises:
Prepare the green sand mould using the following patterns.
Solid pattern
1. Stepped pulley
Split pattern
2. Bent Pipe with core print
3. T-pipes with core print
4. Tumbles
Loose Piece Pattern
5. Dovetail
Core preparation
6. Core preparation for Bent pipe / T-pipe
Welding Section
1. Introduction of Safety in welding shop
2. Introduction to hand tools and equipment
3. Arc and gas welding equipment
4. Types of joints
Exercises :
Make the following welding joint / cutting.
Arc welding (Raw Material: 25 mm x 6mm MS flat)
1. Lap joint
2. Butt joint
3. T- joint
Gas Welding (Raw Material: 25mm x 3mm Ms flat)
4. Lap joint
Gas cutting: (GI/MS Sheet - 3mm thickness)
5. Profile cutting – circular profile
Spot welding: (GI/MS Sheet)
6. Lap joint

BOARD EXAMINATION
Note: All the exercises in both sections have to be completed. Two exercises
will be given for examination by selecting one exercise in each section.
Detailed allocation
Foundry : 35 marks
Preparation of sand - 10
Ramming and vent holes - 15
Gate cutting / Finish - 10
Welding : 35 marks
Edge preparation - 10
Welding / Cutting - 15
Joint strength / Finish - 10
Total : 75 marks

LIST OF EQUIPMENT
Welding:
1. Arc welding booth - 2 No’s with welding transformer
2. Gas welding unit - 1 Set
(Oxygen and acetylene cylinder)
3. Flux - Sufficient quantity
4. Electrode - Sufficient quantity
5. Welding rod - Sufficient quantity
6. Welding shield - 5 Nos.
7. Gas welding goggles - 5 Nos.
8. Leather Glows 18’’ - 10 Sets.
9. Chipping hammer - 10 Nos.
10. Spot welding machine - 1 No.
11. Personal protective equipment - Sufficient quantity
12. Fire safety equipment - Sufficient quantity
Foundry:
1. Moulding board - 15 Nos.
2. Cope box - 15 Nos.
3. Drag box - 15 Nos.
4. Core box - 10 Nos.
5. Shovel - 5 Nos.
6. Rammer set - 15 Nos.
7. Slick - 15 Nos.
8. Strike-off bar - 15 Nos.
9. Riddle - 5 Nos.
10. Trowel - 15 Nos.
11. Lifter - 15 Nos.
12. Cleaning Brush - 20 Nos.
13. Vent rod - 15 Nos.
14. Draw spike - 15 Nos.
15. Gate cutter - 15 Nos.
16. Runner & riser - 15 Nos. each
17. Patterns - Sufficient quantity

M SCHEME
2015 -2016 onwards
II YEAR
III SEMESTER
32036 – LATHE AND DRILLING PRACTICAL

M-SCHEME

Course Code : 1021
Semester : III
Subject Title : LATHE AND DRILLING PRACTICAL

Marks
Lathe and Week Semester
Drilling Internal Board
Total
25 75 100
OBJECTIVES:
 Identify the parts of a lathe.
 Identify the work holding devices.
 Set the tools for various operations.
 Operate the lathe and machine a component using lathe.
 Identify the parts of drilling machine.
 Perform the various drilling operations.
 Identify the various tools and its holding devices.
 Identify the work holding devices.
 Prepare the record of work for the exercises.
Lathe section:
1. Introduction of safety in operating machines.
2. Study of lathe and its parts.
3. Types of tools used in lathe work.

4. Study of work holding devices and tool holding devices.
5. Setting of work and tools.
6. Operation of lathe.
7. Practice on a lathe.
8. Types of measuring instruments and their uses.
Exercises:
Make the following jobs in the lathe. Raw material 32 mm M.S. Rod
1. Facing, Step turning & Chamfering
2. Step turning & Groove cutting
3. Step turning & Taper turning
4. Step turning & Knurling

5. Step turning & Thread cutting (L.H.)
6. Step turning & Thread cutting (R.H)
7. Bush: Turning & Drilling
8. Eccentric turning

Drilling section:
1. Introduction of safety in operating machines.
2. Study of drilling machines and its parts.
3. Study the types of tools used.
4. Study of work holding devices and tool holding devices.
5. Setting of work and tools.
6. Operation and practice.
7. Types of measuring instruments and their uses.
Exercises:
Make the following jobs in the drilling machine.
Raw material 50mm X 50mm X 20 mm thick M.S. Flat
1. Drilling & Tapping
2. Drilling & Counter boring

3. Drilling & Counter sinking
4. Drilling and Reaming – Radial drilling machine
BOARD EXAMINATION
Note: All the exercises in both sections have to be completed. Two exercises
will be given for examination by selecting one exercise in each section. All the
exercises should be given in the question paper and students are allowed to
select by a lot.
Lathe : 45 marks (2hours)
Procedure / Preparation 10
Machining / Dimensions 25
Surface Finishing 10
Drilling : 25 marks (1 hour)
Procedure / Marking 10
Dimensions 10
Surface Finishing 5
Total : 75 marks

LIST OF EQUIPMENT
Lathe Section
1. Lathe (Minimum 4 ½‘) - 13 Nos.
2. All geared lathe - 2 Nos.
3. 4 Jaw / 3 Jaw Chucks - Required Numbers
4. Chuck key - Required Numbers
5. Spanner - Sufficient quantity
6. Cutting Tools - Sufficient quantity
7. Pitch gauge - 5 Nos.
8. Thread gauge - 5 Nos.
9. Vernier Caliper - 5 Nos.
10. Snap gauges - Sufficient quantity
11. Steel Rule (0-150) - Sufficient quantity
12. Calipers (Inside / Outside / Jenny) - Sufficient quantity
13. Dial Gauge with Magnetic Stand - Sufficient quantity
14. Marking Gauge - Sufficient quantity
15. Safety Glass - 15 Nos.
Drilling Section
1. Upright drilling machine - 2 Nos.
2. Radial drilling machine - 1 No.
3. Drill bit & Tap set - Sufficient quantity
4. Reaming bit - Sufficient quantity
5. Counter sinking bit - Sufficient quantity
6. Counter boring bit - Sufficient quantity
7. Plug gauges - Sufficient quantity
8. Vernier Height Gauge - 1 No.
9. Surface plate - 2 Nos.

M SCHEME
2015 -2016 onwards
II YEAR
III SEMESTER
32137 – STRENGTH OF MATERIALS AND

METROLOGY PRACTICAL

M-SCHEME
Course Code : 1021

Semester : III
Subject Title : STRENGTH OF MATERIAL AND METROLOGY
PRACTICAL
No. of Weeks Per Semester: 15 Weeks

Strength of Hours/ Hours/ Duration
Marks
Materials Week Semester
and Internal Board

Total
Metrology
Practical 25 75 100
OBJECTIVES:
 Acquire skills on different types of testing methods of metals.

 Conduct material testing on elasticity, hardness, shear strength
 Familiarize the measuring techniques of Metrology instruments.
 Select the range of measuring tools.
 Obtain Accurate measurements.
Note:
The students should be given training in both sections (Part-A & Part-B). All the
exercises should be completed and the students should maintain record
notebook for the concerned exercise and submit during the Board Practical
Examinations.

A. STRENGTH OF MATERIALS
Determine stress strain relations for steel.

Determine hardness of materials.
Perform torsion, impact and shear tests.
PART – A
Exercises
1. Test on Ductile Materials:

Finding Young’s Modulus of Elasticity, yield points, percentage elongation and
percentage
reduction in area, stress strain diagram plotting, tests on mild steel.
2. Hardness Test:
Determination of Rockwell’s Hardness Number for various materials like mild steel,
high carbon steel, brass, copper and aluminium.
3. Torsion test:
Torsion test on mild steel – relation between torque and angle of twist-determination
of shear modulus and shear stress.
4. Impact test:
Finding the resistance of materials to impact loads by Izod test and Charpy test.
5. Tests on springs of circular section:
Determination of modulus of rigidity, strain energy, shear stress and stiffness by load
deflection method (Open & Closed coil spring)
6. Shear test:
Single or double Shear test on M.S. bar to finding the resistance of material to shear
load.

B. METROLOGY
Introduction to linear measurement
Introduction to angular measurement
Linear Measuring Instruments- Vernier Caliper, Micrometer, Vernier Height gauge,
and Slip Gauge.
Angular Measuring Instruments – Universal Bevel Protractor, Sine Bar.
PART – B
Exercises:
I. LINEAR MEASUREMENTS:
1. Determine the measurement of the following using Vernier Caliper.
a. Thickness of ground MS flat
b. Diameter and length of cylindrical objects
c. Inside diameter of a bush component
2. Determine the diameter of a cylindrical component using micrometer and checking
the result with digital micrometer.
3. Determine the height of gauge block or parallel bars using Vernier Height gauge
and check with slip gauges
4. Determine the of a bore component using bore dial gauge.
II. ANGULAR MEASUREMENTS:

5. Determine the angle of V-block, Taper Shank of Drill and Dovetails in mechanical
components using universal bevel protractor.
6. Determine the angle of machined surfaces of components using sine bar with
Slip gauges.

BOARD OF EXAMINATION
Note: All the exercises should be given in the Board Examination and students are
allowed to select by a lot. Each section should have adequate no. of instruments so
as to do the exercises for a batch. Flexible timing is to be permitted to do their
exercise in each section within 3 hours of duration.
Exercises Max. Marks

A. Strength of Materials 35 marks
Readings and Tabulation : 20 Marks
Calculation and Result : 15 Marks
B. Metrology 35 marks
Readings and Tabulation : 20 Marks
Calculation and Result : 15 Marks
Viva voce 05 marks
Total: 75 marks

LIST OF EQUIPMENTS
S.No LIST OF THE TOOLS &EQUIPMENTS QUANTITY REQUIRED
1. UTM 01 No.
2. Rockwell’s Hardness Testing Machine 01 No.
3. Torsion testing machine 01 No.
4. Impact testing machine 01 No.
5. Tension testing arrangements 01 No.
6. Shear testing machine 01 No.
7. Vernier calliper 05 Nos.
8. Digital Micrometer 02 Nos.
9. Vernier Height Gauge 02 Nos.
10. Sine bar with Slip gauges 02 Nos.
11. Universal Bevel Protractor 02 Nos.
12. Bore Dial Gauge 02 Nos.

M SCHEME
2015 -2016 onwards
II YEAR
IV SEMESTER
32141 – THERMAL ENGINEERING

M-SCHEME

Course Code : 1021
Semester : IV
Subject Title : THERMAL ENGINEERING

Hours/ Hours/
Marks Durations
Week Semester
THERMAL Internal Board
ENGINEERING Total
25 75 100
TOPICS AND ALLOCATION OF HOURS
TIME
UNIT TOPIC ALLOTED
(Hrs.)
Thermodynamics – properties of perfect gases –
I 17
thermodynamics processes
II Air cycles – Fuels and Combustion 17
Properties of steam – steam boiler – steam engine – steam
III 17
condenser.
IV IC engines – Performance of IC engines – Air compressors 16
V Refrigeration – Air-conditioning 16
TEST & REVISION 7
TOTAL 90
RATIONALE:
The knowledge on the concept of Thermodynamics, Thermodynamic
Processes, Air cycles, Fuels and Combustion of fuels, IC Engines, Air compressors,
and steam properties, Boilers and Refrigeration and Air-conditioning system are vital
to meet the current need of the Industries.

OBJECTIVES
 Explain the basics of systems, laws of thermodynamics and thermodynamic
processes.
 Explain different types of Air Cycles.
 Explain the steam properties and Boilers
 Explain the performance of IC Engines, air compressors
 Explain the concepts and applications of Refrigeration and Air-conditioning.
32141 - THERMAL ENGINEERING

DETAILED SYLLABUS
Contents: Theory
UNIT Name of the topic Hours
I Thermodynamics : 17
Definition – fundamental units – derived units – SI units – Laws of motion
–Newtons first law of motion - Newtons second law of motion - Newtons
third law of motion – mass and weight – pressure – gauge and absolute
pressure –temperature – absolute temperature – heat – specific heat –
thermodynamic systems – properties of system – laws of
thermodynamics – Zeroth law of thermodynamics – First law of
thermodynamics – Second law of thermodynamics.
Properties of perfect gases :

Introduction – Laws of perfect gases – Boyle’s law – Charle’s law –
general gas equation – Joule’s law – characteristic equation of gas –
Avogadro’s law – Universal gas constant – Specific heats of a Gas –
Specific heat at constant volume- Specific heat at constant pressure –
relation between specific heats – ratio of specific heats.
Thermodynamics processes of perfect gases :

Constant volume process – constant pressure process – hyperbolic
process – isothermal process – adiabatic process – polytropic process -
throttling process- Derivation of heat transfer, change of internal energy,
change of entropy and Work done – Simple problems.
II Air cycles : 17
Introduction – assumptions – classifications – efficiency of the cycle –
reversible cycle – irreversible cycle – types of thermodynamic cycles –
Carnot cycle – Joules cycle – Otto cycle – Diesel cycle – Dual
combustion cycle – derivation – simple problems.
Fuels:
Classification – solid fuels – liquid fuels – gaseous fuels - merits and
demerits – requirement of good fuel – calorific value of fuels – Higher
calorific value – lower calorific value – Construction and working of bomb
calorimeter and gas calorimeter.
Combustion :
Elements and compounds – atoms and molecules – atomic weight –

molecular weight – combustion of solid fuels – combustion of gaseous
fuels – theoretical
weight of air required for complete combustion - theoretical volume of air
required for complete combustion – Gravimetric analysis – Volumetric
analysis – Weight of carbon in flue gases – weight of flue gases per kg of
fuel burnt – Excess air supplied – weight of excess air supplied – flue
gas analysis by Orsat Apparatus - simple problems.
III Properties of Steam: Formation of steam –Temperature vs Heat – 17
Important terms for steam – latent heat of steam - dryness fraction –
wetness fraction – types of steam – dry and saturated steam, wet steam
and superheated steam – advantages of super heated steam - steam
tables and their uses – Total heat – volume –internal energy – entropy –
simple problems using steam tables. Measurement of dryness fraction of
steam – barrel calorimeter – combined separating and throttling
calorimeter – working principle - problems.
Steam Boiler: Important terms – essentials of good steam boiler –
selection of a steam boiler – classification – Working principle of
Locomotive boiler – Lamont boiler – BHEL boiler – merits and demerits.
Steam engine: Classification – important parts of steam engine –

working of a single cylinder double acting reciprocating steam engine –
theoretical indicator diagram – actual indicator diagram.
Steam Condenser: Advantages of a condenser in steam power plant –
Requirement – Classification – Working principle of Jet condenser –
types – working principle of surface condenser - types.
IV IC Engines :Introduction- classifications – four stroke cycle petrol and 16
diesel engines- merits and demerits – two stroke cycle – petrol and
diesel engines – comparison
Performance of IC Engines :
Performance of I.C engines - indicated power - brake power - friction
power efficiencies of I.C engines- indicated thermal, brake thermal,
mechanical and relative efficiencies - Morse test- procedure - problems -
heat balance sheet – problems.
Air compressors :Air Compressor – uses of compressed air-
classifications of Air compressor-reciprocating compressor-single stage
reciprocating compressor- multi stage compression – merits and
demerits –Two stage compressor with imperfect cooling – with perfect
inter cooling – rotary compressors – Roots blower – vane blowers –
centrifugal and axial flow air compressors
V REFRIGERATION : Refrigeration - refrigerators and heat pumps-types 16
and applications of refrigeration - vapour compression refrigeration
system - vapour absorption system – comparison – refrigerating effect -
capacity of refrigerating unit - C.O.P - actual C.O.P – power required –
mass of ice produced – problems - refrigerants-desirable properties -
classification of refrigerants.
AIR CONDITIONING:
Air conditioning - psychrometric properties - dry air - moist air - water
vapour -
saturated air – dry bulb temperature - wet bulb depression - dew point

depression - dew point temperature – humidity - specific and relative
humidity – psychrometric chart – psychometric processes - sensible
heating and cooling – humidification – dehumidification – classification
and applications of air conditioning system – room air conditioning -
central air conditioning – comparison – differences between comfort and
industrial air conditioning - factors to be considered in air conditioning -
loads encountered in air conditioning systems.
Text Books
1 Applied Thermodynamics,P.K. Nag, 2nd Edition, TATA McGraw - Hill Publishing Co.,
New Delhi.
2 Thermal Engineering, R.S. Khurmi and J.K. Gupta, 18th Edition, S.Chand & Co,
New Delhi
Reference Book
1 Thermal Engineering ,P.L Ballaney , 24th Edition ,Khanna Publishers, New Delhi.
2 Applied Thermodynamics, Domkundwar and C.PKothandaraman, 2nd Edition,
Khanna publishers, New Delhi.
3 Refrigeration and Air conditioning, P. L. Ballaney, , 4th edition, Khanna Publishers,
Newdelhi.
4 Power Plant Engineering Thermodynamics, Domkundwar and
C.P Kothandaraman., 2nd Edition , Khanna Publishers.
5 Power plant Engineering, G.R. Nagpal,Khanna Publishers, New Delhi.

M SCHEME
2015 -2016 onwards
II YEAR
IV SEMESTER
32042 – SPECIAL MACHINES

M-SCHEME

Course Code : 1021
Semester : IV
Subject Title : SPECIAL MACHINES

Marks
/Week Semester
Special Internal Board
Machines Total
25 75 100
Unit Topics Hours

I Manufacturing of Plastic Components and Composite 14
Manufacturing
II Reciprocating Machines and Broaching Machine 14

III Milling Machines and Gear Generating Processes 14
IV Abrasive Process and Non- Conventional Machining 13
Processes
V CNC Machine and Its Components 13
TEST AND REVISION 7
Total 75

RATIONALE:
In the process of manufacturing we should possess adequate and through

knowledge about the working of conventional as well as non conventional machines.
The topics included aim to inculcate in the students the skills of metal cutting, milling,
grinding, CNC machines and other machining processes which are very much
essential for a technician to at promptly and with precision.
OBJECTIVES:
 Understand the plastic components and its process.
 Study the manufacturing of Composite materials.
 Study the working of various machine tools: Planer, Shaper and Slotter.
 Study the various work holding devices
 Study various types of milling cutter.
 Study the different types of grinders and grinding wheels.
 Study the broaching operation and their applications.
 Study the milling procedure for spur, helical and bevel gears.
 Study the various types of gear generating processes
 Study the use of non-conventional machining processes.
 Study the CNC machines working principle and its components.
32042 - SPECIAL MACHINES

DETAILED SYLLABUS
Contents: Theory
I MANUFACTURING OF PLASTIC COMPONENTS 14
Plastic Components: Types of plastics - Engineering plastics –
thermosets – composite - structural foam, elastomers - polymer alloys
and liquid crystal polymers. Factors Influencing the Selection Of
Plastics - Mechanical properties – degradation - wear resistance -
frictional properties - special properties –processing – cost
Processing of Plastics: Extrusion-general features of single screw
extrusion -twin screw extruders. Injection moulding types: Plunger type
- Reciprocating screw injection - details of injection mould - structural

foam injection mould - sandwich moulding - gas injection moulding -
injection moulding of thermosetting materials - calendaring and
rotational moulding. Design consideration for plastic components.
Composite manufacturing: Introduction – characteristics of
composite manufacturing - constituents – Glass fibers manufacturing
process – hand laminating process – autoclave processing – filament
winding – pultrusion process – liquid composite process – working
principles by schematic diagram only – advantages – disadvantages.
II RECIPROCATING MACHINES 14
Planer: Introduction - description of double housing planer –
specifications -principles of operation – drives - quick return
mechanism - feed mechanism - work holding devices and special
fixtures - types of tools - operations.
Shaper: Introduction – specifications – principles of operations
standard shaper – quick return mechanism - crank and slotted link –
hydraulic shaper - feed mechanism - work holding devices – fixture -
operations.
Slotter: Introduction – specifications - method of operation - Whitworth
quick return mechanism - feed mechanism - work holding devices -
types of tools.
Broaching: Types of broaching machine - horizontal, vertical and
continuous broaching - principles of operation - types of broaches –
classification - broach tool nomenclature - broaching operations.
III MILLING MACHINES AND GEAR GENERATING PROCESSES 14
Milling Machines: Types - column and knee type – plain - universal
milling machine - vertical milling machine - principles of operation -
specification of milling machines - work holding devices - tool holding
devices - arbor - stub arbor - spring collet – adapter. Milling cutters:
cylindrical milling cutter - slitting cutter -side milling cutter - angle
milling cutter - T-slot milling cutter - woodruff milling cutter - fly cutter -
nomenclature of cylindrical milling cutter. Milling operations: straddle
milling - gang milling - vertical milling attachment.
Indexing plate – differential indexing - simple indexing – compound
indexing – simple problems.

Generating Process: gear shaper - gear hobbing - principle of
operation only. Gear finishing processes: burnishing – shaving -
grinding and lapping - gear materials.
IV ABRASIVE PROCESS AND NON- CONVENTIONAL MACHINING 13
PROCESSES
Abrasive Process: Types and classification – specifications - rough
grinding – pedestal grinders - portable grinders - belt grinders -
precision grinding - cylindrical grinder - centerless grinders – surface
grinder - tool and cutter grinder - planetary grinders - principles of
operations - grinding wheels – abrasives - natural and artificial
diamond wheels - types of bonds - grit, grade and structure of wheels -
wheel shapes and sizes - standard marking systems of grinding
wheels - selection of grinding wheel - mounting of grinding wheels -
Dressing and Truing of wheels - Balancing of grinding wheels.
Non-Conventional Machining Processes: Construction, working and
applications of Ultrasonic machining - chemical machining - electro
chemical grinding - electrical discharge machining - plasma arc
machining - LASER machining - Advantages – Disadvantages.
V CNC MACHINE AND ITS COMPONENTS 13
CNC Machines: Numerical control – definition – working principle of a
CNC system – Features of CNC machines - advantage of CNC
machines – difference between NC and CNC – Construction and
working principle of turning centre – Construction and working principle
of machining centre – machine axes conventions turning centre and
machining centre – Coordinate measuring machine – construction and
working principle.
Components of CNC machine: Slide ways – requirement – types –
friction slide ways and antifriction slide ways - linear motion bearings –
recirculation ball screw – ATC – tool magazine – feedback devices –
linear and rotary transducers – Encoders - in process probing - tool
material – tool inserts.

Text Book:
1. Elements of Workshop Technology- Vol. I & II, Hajra Choudry & Battacharya,
Edn. 11, published by Media Promoters and Publishers Pvt. Ltd., Seervai
Buildings `B’, 20-G, Noshir Bharucha Marg, Mumbai 400 007 – 2007.
2. Production Technology, Jain & Gupta, Khanna Publishers, 2-B, North Market,
Naisarak, New Delhi – 110 006 – 2006.
Reference Book:
1. Production Technology, HMT, Edn. 18, published by Tata McGraw Hill Publishing
Co. Ltd., 7, West Patel Nagar, New Delhi 110 008.
2. Manufacturing process, Myro N Begman, , Edn. 5, Tata McGraw Hill Publishing
Co. Ltd., 7, West Patel Nagar, New Delhi 110 008.
3. Workshop Tech Vol I,II, III, WAJ. Chapman, published by Viva Books Pvt. Ltd.,
4262/3, Ansari Road, Daryaganj, New Delhi 110 002.
4. Production processes, NITTTR, published by 5, Tata McGraw Hill Publishing Co.
Ltd., West Patel Nagar, New Delhi 110 008.
5. Principles of the manufacturing of Composite materials – Suong V Hoa, DES tech
publication. Inc, 439, North Duke street, Lancaster, Pennsylvania – 17602 U.S.A.

M SCHEME
2015 -2016 onwards
II YEAR
IV SEMESTER
32143 – AUTOMOBILE ENGINES

M-SCHEME

Course Code : 1021
Semester : IV
Subject Title : AUTOMOBILE ENGINES

Hours/ Hours/
Week Semester
Marks Durations
AUTOMOBILE Internal Board
ENGINES Total
25 75 100

TIME
UNIT TOPIC ALLOTED
(Hrs.)
I ENGINE PRINCIPLES & FUNDAMENTALS 17
II CONSTRUCTIONAL DETAILS OF ENGINE COMPONENTS 17
III PETROL ENGINE FUEL SYSTEM 17
IV DIESEL ENGINE FUEL SYSTEM 16
V ENGINE COOLING AND LUBRICATION SYSTEM 16
TEST & REVISION 7
TOTAL 90
Rationale
To Impart the knowledge on basic concepts and fundamental principles of Petrol and
Diesel Engines and its various sub components along with its function and to acquire
knowledge about the automobile engine cooling and lubrication system.
Objectives
 Learn the construction and working fundamentals of IC Engines
 Performance of petrol and diesel engines and its components.
 Learn the working principle of fuel feed system of petrol and diesel engines.
 Acquire the knowledge on the lubrication and cooling systems of engines.
 Learn the various emissions in the automotive engines and its control methods.

32143 - AUTOMOBILE ENGINES
DETAILED SYLLABUS
Contents: Theory
I ENGINE PRINCIPLES & FUNDAMENTALS 17
Introduction to IC engines, Basic engine terminologies, Classification of

IC engines, Engines Cycles (Otto & Diesel cycles), Petrol engines-
construction & working of two stroke and four stroke petrol engines,
construction and working of two stroke and four stroke diesel engines,
Scavenging in two stroke cycle engines- crankcase scavenged engines
and separately scavenged engines, Two stroke Vs Four stroke engines,
Petrol Vs Diesel engines, Firing order -4,6 & 8 cylinders, Number and
Arrangement of engine cylinders, Valve timing diagram for four stroke
petrol engines and four stroke diesel engines, Port timing diagram for
two stroke petrol and two stroke diesel engines, Automotive gas turbine
& Wankel engine.
II CONSTRUCTIONAL DETAILS OF ENGINE COMPONENTS 17
Cylinder block & Crankcase, cylinder head, oil pan, manifolds, gaskets &
its types cylinder liners- dry liner & wet liner, comparison of dry and wet
liners, Functions of piston, piston materials, piston clearance, expansion
controlling methods in piston, piston rings- types & functions, piston pin,
connecting rod.
Crankshafts-function, materials & construction, vibration dampers,
engines bearings-requirements, bearing materials & main bearings,
flywheel.
Engine valves – types, arrangement of valves in engine, valve materials,
valve cooling - sodium cooled valve, valve seats, valve guides, valve
springs, valve actuating mechanisms, valve clearance, valve train
component- camshaft, camshaft drive, valve tappet, push rod, rocker
arm & rocker shaft, hydraulic valve lifter, variable valve timing
technologies ,mufflers – types of mufflers used in automobiles.
III PETROL ENGINE FUEL SYSTEM 17
Petrol fuel- properties of petrol fuel, octane number, detonation,

combustion stages in petrol engines, combustion chambers for petrol
engines, Petrol fuel feed system- layout, construction and working of
mechanical & electrical fuel pumps, air cleaners, fuel filters, fuel gauge,
carburetion – principles – simple carburetor, carburetor circuits, Solex
carburetors, SU Carburetor, Zenith Carburetor, petrol fuel injection –
DTSI, CCVTI, PGMFI, MPFI systems.
IV DIESEL ENGINE FUEL SYSTEM 16
Diesel fuels – properties of diesel fuels, cetane number, diesel knock,

and methods of controlling diesel knock, alternate fuels for automobile
engines, combustion in diesel engines, combustion chambers for diesel
engines.

Diesel fuel feed system- layout, components of diesel fuel feed systems,
single acting fuel feed pump, double acting fuel feed pump, fuel injection
pumps- jerk type and distributor type, diesel fuel filters, fuel heater and
fuel-water separator - CRDI systems, fuel injectors- types, single and
multi hole, pintle, pintaux nozzles – working of Glow plug - Governors –
mechanical, pneumatic governors and electronic controlled governors-
Superchargers and Turbochargers.
V ENGINE COOLING AND LUBRICATION SYSTEM 16
Cooling system: Air cooling system- role of fins in air cooling system,
water cooling system, comparison of air and water cooling systems,
thermo-syphon and pump circulation in water cooling system,
components of cooling system- thermostat ( wax and bellow type) –
water pump, radiator - cellular and tubular types, variable speed fan -
types of engine coolants, anti freeze solutions.
Lubrication System: Splash lubricating system, Pressure system , Dry

sump lubrication system, pre lubrication system, Full flow and by pass
systems, Characteristics of lubricating oils, classification & Identification
of SAE oils, Filtering Systems –– Oil Strainer – Oil pumps – Gear and
Rotor type – Crescent type - Construction and operation -Pressure Relief
Valve – Construction. Draft tube – Positive Crankcase Ventilation
Systems – Construction. Vapour recovery cooling system Oil Cooler.
Text Book
1 Internal Combustion Engines, “Ganesan.V”, Tata-McGraw Hill Publishing Co.,
New Delhi 1994.
2 Internal Combustion Engines Theory and Practice, “Dr.K.K.Ramalingam”,
Scitech Publications(India) Pvt.Ltd, Chennai-17, 2001.
3 Engine Emission, “Springer and Patterson”, Plenum Press, 1990.
Reference Book
1 Internal Combustion Engine analysis and Practice, “Obert.E.F” International Text
Book Co., Scranton, Pennsylvania, 1988.
2 Internal Combustion Engine Fundamentals, “Heywood.J.B”, McGraw Hill Book
Co., 1995.
3 Internal Combustion Engines, “Taylor.C.F”, MIT Press, 1972
4 Automobiles and Pollution SAE Transaction, 1995
5 SAE Transactions, " Vehicle emission ", 1982 (3 volumes).

M SCHEME
2015 -2016 onwards
II YEAR
IV SEMESTER
32144 – AUTOTRONICS

M-SCHEME

Course Code : 1021
Semester : IV
Subject Title : AUTOTRONICS

Hours/ Hours/
Week Semester
Marks Durations
AUTOTRONICS Internal Board
Total
25 75 100

TIME
UNIT TOPIC ALLOTED
(Hrs.)
I BASIC ELECTRICITY & MAGNETISM 14
II BATTERY & IGNITION SYSTEMS 14
ELECTRICAL MACHINES (GENERATORS, ALTERNATOR, 14
III
REGULATOR & STARTING MOTOR)
IV LIGHTING, LAMP, HORN, GAUGE & WIRING 13
BASIC ELECTRONICS & COMPUTER APPLICATIONS IN 13
V
AUTOMOBILE
TEST & REVISION 7
TOTAL 75
RATIONALE
Impart knowledge on Basic Electrical supply and safety. Learn the working of ignition
system and the electrical components in the automotives. Acquire knowledge about
the electronics applications in the automobile vehicle.

OBJECTIVE
To learn the basics of electrical and Laws.
To study about the electrical safety and importance of the earthing.
To study the construction and principle of DC motor and its types.
To understand about the generator, alternator, regulator and starting motor and
mechanism.
To study about the different ignition system.
To study about the lead acid battery and testing.
To learn about the lighting system and its components in the automobile vehicle.
To study the horn, wins screen wiper, lamps and audio systems.
To study the electronic devices in the automotives.
To study about the sensors and electronic control unit.
32144 - AUTOTRONICS
DETAILED SYLLABUS
Contents: Theory
UNIT TOPICS Hours
I BASIC ELECTRICITY & MAGNETISM 14
Definitions – charge, current, electromotive force, voltage, potential
difference, inductance and capacitance. Explanations of electricity,
properties of conductors, insulators and semiconductors, conventional
theory of current flow & electron theory of current flow,
Kirchoff’s law & Ohm’s law, resistance & resistivity of conductors,
pulsating & pure direct currents, sinusoidal & non- sinusoidal alternating
currents, peak average, RMS value of AC, frequency, wavelength,
amplitude, time period, single phase & three phase AC power & power
factor.
Explanations of parallel(shunt) & series circuits involving source & loads,
open & short circuits, importance of earthing on chassis in automotive
wiring,
Magnetism, magnetic flux density, magnetic field intensity,
electromagnetic induction, Flemings’ left hand & right hand rules,
electromagnetic permeability, electromagnetic reluctance, application of
electromagnetism in an automobile.

II BATTERY & IGNITION SYSTEMS 14
Automobile electrical systems- generator, storage & distribution systems,
starting system, ignition system, lighting system & accessories.
Battery- lead acid battery- construction & working, battery rating, battery
testing and battery charging methods.
Requirements of ignition system, types of ignition system in engine,
principles of working battery coil ignition with mechanical distributor, CB
point controlled magneto ignition system, Electronic battery coil ignition
systems & magneto ignition system through electrical circuit diagrams,
difference between battery coil & magneto coil ignition systems
Spark plug – types, characteristics & materials, importance of ignition
timing, setting ignition timing, needs & types of advance mechanism-
centrifuge – vacuum advance mechanism.
III ELECTRICAL MACHINES (GENERATORS, ALTERNATOR, 14
REGULATOR & STARTING MOTOR)
Generator – Purposes – Construction – Field winding – Armature
winding – Commutator – Brushes – Brush gears – Testing – Field
winding – Armature –Growler testing – Brush – spring tension – Under
cutting – Skimming commutator – Brush bedding.
Alternator – Purpose – Construction – Body – Stator winding, Rotor

winding, Slip rings – Brush - Advantages of alternator – trouble shooting
in the alternator and armature.
Regulator: Need for the regulator, Cut out or reverse cut out relay,
Constant current and voltage regulator – compensated voltage regulator
– trouble shooting in regulator – dynamo – principle.
Starting motor – Need – Working Principle – Construction – Body – Field

coil – Armature windings – Poles – Commutator and brush gears –
Solenoid switch. Starting motor drive mechanism – Bendix – Over
running clutch type drive & coaxial drive mechanism in the heavy
vehicles – complete electrical circuits of heavy duty starting motor – First
contact and second contact closing – Troubles – Causes & remedies –
Electric Starting circuits in two wheelers.
IV LIGHTING, LAMP, HORN, GAUGE & WIRING 13
Lighting - Purpose and construction of each lamp holder bulbs – Head

lamps –Head Lamp Beam setting and adjustments – Halogen lamps –
Sealed beam, dip switch – Beam indicator – Fog lamp – Park lamp –
Rear number plate lamp – Door Lamp – Pillar Lamp – Roof Lamp – Roof
light – Fluorescent lamp in transport vehicles – brake light – Brake light
switch – traffic indicators (Resistance & Transistor type) panel lamps.
Horn – Construction – Working – Hum relay – Horn circuit, horn turning,

Troubleshooting.
Gauges – Fuel gauge – Oil pressure gauge – Coiling water temperature
gauge – Ammeter charging indicator. Radio – Interface – Suppressors –
Audio System – Wind screen wipers – Construction – Working – Trouble

shooting Pneumatic type wind screen wipers.
Wiring – Single pole – Double pole – Cable size color code – wiring
harness – Cable connection – fuses – Circuit breakers – Window glass
panel operating system.
V BASIC ELECTRONICS & COMPUTER APPLICATIONS IN 13
AUTOMOBILE
Semi conductor & semi conductor materials ( Intrinsic & extrinsic), P type
& N type semiconductors, junction diode, forward & reverse bias, knee
voltage, maximum forward current, reverse breakdown voltage, zener
diodes, transistors( NPN & PNP), Half wave & full wave rectifier, Logic
gates- OR, AND, NOT, NAND, EXOR & EXNOR.
Microprocessor control systems: Concept of CPU and computer memory
used in automobiles. Sensors: pressure sensor, throttle position sensor,
fuel flow sensor, thermistor sensor, oxygen sensor, speed sensors,
knock detecting sensors solenoid and stepper motor. Electronic
dashboard instruments - Onboard diagnosis system, security and
warning system – ECU – principle and working of ECU.
Text Book
1 Automotive electrical equipments, P.L.Kohli, Tata McGraw hill publications
2 Automobile Electrical and Electronics Systems, Tom Denton, Arnold, London
Reference Book
1 Automotive electrical equipment, A.P. Young and L.Griffidis, English language
book society & New press
2 Automotive electrical equipment, W.H. Crouse, Mc. Graw hill book co. inc. New
York
3 Automotive Electrical and electronic system, Bosch – SAE
4 Automotive Electronics and Electrical equipment by William H. Crouse and DL.
Anglin, McGraw Hill company.
5 Modern Electrical Equipment of Automoblies, Judge. A.W. Chapman & Hall,
London, 1992.
6 Automobile Electrical Equipment, Crouse. W.H., McGraw Hill Book Co. Inc.,
New York, 1980.
7 Automobile Engineering, KM Gupta, Umesh Publishers
8 Automobile Engineering, RB Gupta, Satya Prakashan, New Delhi

M SCHEME
2015 -2016 onwards
II YEAR
IV SEMESTER
32145 – THERMAL AND IC ENGINES PRACTICAL

M-SCHEME

Course Code : 1021
Semester : IV
Subject Title : THERMAL AND IC ENGINES PRACTICAL

No. of Weeks per Semester : 15
Weeks
Hours/ Hours/
THERMAL Marks Durations
Week Semester
AND IC
Internal Board
ENGINES Total
PRACTICAL
25 75 100
Note: All the experiments should be conducted and examination also to be

conducted for all the exercises.
OBJECTIVES
To gain the practical exposure on Engine Ports and Valves timing
To study the Flash and the Fire points of a fuel
To find the Viscosity of lubricants.
To find the Calorific value of fuel
To conduct the performance test of engines
To analyze the emission gases
To study the various parts of an engine
To get an exposure on the assembly and functioning of various parts of fuel feed
system.
PART A
1. Draw Port timing diagram
2. Draw Valve timing diagram
3. Find Flash and Fire point – open cup and closed cup
4. Find Viscosity of lubricating oil – Say bolt viscometer / Red wood viscometer

5. Find Calorific Value of liquid fuels.
6. Conduct the performance test on Petrol / Diesel engine and draw the
performance curves.
7. Morse test on multi cylinder Petrol engine.
8. Find the percentage of CO, CO2, O2 and amount of HC, NOx & smoke using
exhaust gas analyzer.
PART B
1. Dismantling and assembling of the parts of a two stroke petrol engine.
2. Dismantling and assembling of the parts of a four stroke petrol and diesel engines.
3. Removing cam shaft, replacing timing gear, removing valves and adjusting valve
Clearance.
4. Removing, servicing and replacing oil pump and water pump.
5. Removing, servicing and replacing of A.C mechanical fuel pump / S.U. electrical
fuel pump.
6. Removing, servicing of SOLEX, SU carburetors and study the components in
MPFI.
7. Dismantling and assembling of Diesel feed pump and study of components in
CRDI.
8. Dismantling and assembling of distributor pump and injectors
BOARD EXAMINATION
Note: Question paper should have two questions, consist one from each part.
PART A 35
PART B 35
Viva Voice 5
TOTAL 75

THERMAL AND IC ENGINES PRACTICAL
Resources required:
Minimum one number is required for 60 intake. Based on the increase in intake the facility
should be improved.
1. Basic and special tools of sufficient quantity.
2. Model for Port timing diagram / Valve timing diagram
3. Open cup apparatus and Closed cup apparatus
4. Say bolt viscometer
5. Red wood viscometer
6. Bomb Calorimeter
7. Petrol engine/ Diesel engine test rig to conduct load test
8. Diesel engine test rig to conduct load test
9. Multi cylinder Petrol engine test rig to conduct morse test.
10. Exhaust gas analyzer and smoke meter
11. Two stroke and Four stroke petrol and diesel engine.
12. Lubricating oil pump.
13. Water pump.
14. AC Mechanical fuel pump and S.U. electrical fuel pump.
15. SOLEX carburetor, SU carburetor, MPFI system and CRDIsystem.
16. Diesel fuel feed pump. (single acting / double acting)
17. Distributor pump.
18. Different types of Injectors.

M SCHEME
2015 -2016 onwards
II YEAR
IV SEMESTER
32046 – SPECIAL MACHINES PRACTICAL

M-SCHEME

Course Code : 1021
Semester : IV
Marks
Special /Week Semester
Machines Internal Board
Total
25 75 100
OBJECTIVES:
 Identify a milling machine and its parts
 Identify a cylindrical grinder, surface grinder and tool and cutter grinder
 Identify shaper, Slotter and its parts
 Identify the tools and instruments used in milling.
 Handle the different types of work holding devices
 Machine a component using different machine tools.
 Calculate the indexing for a work
 Machine a gear using milling machine.
 Machine a cutting tool using Tool and Cutter grinder.
 Machine a plug gauge using Cylindrical grinding machine.
 Machine components by shaping machine
 Machine components by slotting machine
 Prepare a record of work for all the exercises.

EXERCISES: Raw Material: M.S. / C.I
1. Make ‘V’ Block using shaping machine
2. Make dovetail using shaping machine
3. Make groove cut using slotting machine
4. Make round to square in milling machine.

5. Make Spur Gear using milling machine by Differential Indexing.
6. Make Helical Gear using milling machine
7. Make slot cut using milling machine.
8. Make Progressive type Plug gauge using Cylindrical Grinding machine

9. Make a turning tool using Tool and Cutter Grinder
6°
6°
16° 8°
8°
8°
10. Make plain surfaces (four surfaces)

using surface Grinder
BOARD EXAMINATION
Note: All the exercises should be given in the question paper and students are
allowed to select by a lot. Record note book must be submitted for the
examination.
ALLOCATION OF MARKS
Job preparation / Marking 15
Setting / Operations 30
Dimensions / Surface Finish 25
Viva voce 5
Total 75
LIST OF EQUIPMENTS
1. Vertical milling machine /
Vertical attachment - 2 Nos.
2. Universal Milling Machine - 2 Nos.
3. Surface Grinding Machine - 1 No.
4. Cylindrical Grinding Machine - 1 No.
5. Tool and Cutter Grinder - 1 No.
6. Shaping Machine - 2 Nos.
7. Slotting Machine - 1 No.
8. Tools and Measuring instruments - Sufficient quantity.
9. Consumables - Sufficient quantity

M SCHEME
2015 -2016 onwards
II YEAR
IV SEMESTER
32147 – AUTOTRONICS PRACTICAL

M-SCHEME

Course Code : 1021
Semester : IV
Subject Title : AUTOTRONICS PRACTICAL

No. of Weeks per Semester: 15
Weeks
Hours/ Hours/
Week Semester
Marks Duration
AUTOTRONICS
PRACTICAL Internal Board
Total
25 75 100
Note:
The students should be given training in both sections (Part-A & Part-B). All the
exercises should be completed and the students should maintain record
notebook for the concerned exercise and submit during the Board Practical
Examinations.
OBJECTIVES
To study the functions of a Battery
To study the various Electrical components of an automobile
To study the various Electronics components used in an automobile
32147 - AUTOTRONICS PRACTICAL

Exercises
Part - A
1. Removing, charging and replacing the Battery from a car.
2. Identification of various components of Ignition system. Dismantling and
Overhauling of a Distributor, Setting Contact Breaker Points and Servicing of
Spark Plugs.
3. Dismantling and Overhauling of a Starter Motor and a Dynamo.
4. Dismantling and Overhauling of an Alternator and Regulator.

5. Servicing and tune up of the Horn and Wiper Motor.
6. Measurement of voltage, current and resistance by using multi-meter (both analog
and digital) in all ranges.
Part - B
1. Testing the Battery: Hydrometer Test – Open Circuit Voltage and High Rate
Discharge Testing.
2. Adjust the Beam of the Head Lamp.
3. Adjust the Ignition Timing with Timing Light and Start the engine.
4. Draw the characteristics of PN diode.
5. Construction of a half wave and full wave rectifier without filter.
6. Construction of a bridge wave rectifier without a filter.
BOARD EXAMINATION - DETAILED ALLOCATION
Note: Question paper should have two questions one from each part.
PART A 25
PART B 45
Viva Voice 5
TOTAL 75
Resource required
All the components should be fitted on the frame / board

Battery Charger – 1 No.
Hydrometer, Specific gravity tester – 2 Nos each
Multimeter, - 2 Nos
The following items should be available as per the requirement – minimum 10 nos.
each.
Transformer, Diode, Ammeter, Voltmeter, Load resistance, Connective wires, Bread
board, DRB, Capacitor etc.
.

M SCHEME
2015 -2016 onwards
III YEAR
V SEMESTER
32151 – INDUSTRIAL MANAGEMENT AND ROAD

TRANSPORT ORGANIZATION

M-SCHEME

Course Code : 1021
Semester : V
Subject Title : INDUSTRIAL MANAGEMENT AND ROAD TRANSPORT
ORGANISATION


INDUSTRIAL Hours/ Hours/ Duration
Marks
MANAGEMENT Week Semester
AND ROAD Internal Board
Total
TRANSPORT Assessment Examination 3 Hrs
6 90
ORGANISATION 25 75 100
TOPICS AND ALLOCATION OF MARKS

TIME
UNIT TOPIC ALLOTED
(Hrs.)
PRINCIPLES OF MANAGEMENT AND PERSONNEL
I 17
MANAGEMENT
II FINANCIALMANAGEMENT AND MATERIAL MANAGEMENT 17
III GOODS TRANSPORT OPERATION 17
IV PASSENGER TRANSPORT OPERATION 16
MOTOR VEHICLES ACT, ROAD SIGNALS AND MARKETING
V 16
MANAGEMENT
TEST & REVISION 7
TOTAL 90

Rationale
Impart knowledge on principles of management, personnel management, financial
management and material management. Acquire knowledge about the goods
transport and passenger transport operations. Learn the motor vehicles act and
marketing management.
Objective
To learn the principles of Management and personnel management.
To study about the financial management and material management.
To learn the Goods and Passenger transport operations.
To study about the motor vehicles act and marketing management.
32151 – INDUSTRIAL MANAGEMENT AND ROAD TRANSPORT ORGANIZATION

DETAILED SYLLABUS
Contents: Theory
I Principles of Management: Definition of management – 17
Administration – Organisation – theories of management – F.W.
Taylor’s and Henry Fayol’s principles – functions of manager –
Planning – organizing – types of organization – line, staff, Taylor’s
pure functional types – line and staff and committee type-directing –
leadership – types of leadership-qualities of a good leader –
communication – formal and informal communication – motivation –
positive and negative motivation – controlling – Just in time – Total
Quality Management – Quality circle and Zero defect concept –
Management Information Systems.
Personnel Management: Responsibility of human resource
management-policies and functions – selection procedure – training
of workers – apprentice training, on the job training and vestibule
school training – job evaluation and merit rating – objectives and
importance – wages and salary administration-components of wages
– wage fixation – types of wage payment- time rate systems –
Halsey’s 50% plan, rowan’s System and Emerson’s efficiency plan –
problems.
II Financial Management: Fixed and working capital – resources of 17
capital – shares – types-preference and equity shares – debentures
– types of debentures – public deposits, factory costing –direct cost –
indirect cost-factory over head – fixation of selling price of a product
– profit – problems-depreciation-causes-methods-straight line,
sinking fund and percentage on diminishing value method –
problems.

Material Management: Objectives of a good stock control system-
ABC analysis of inventory – procurement and consumption cycle-
safety stock-re-order level – lead time – Economic order quality –
problems – purchasing procedure – store keeping – Bin card.
III Goods Transport Operation: Simple layout of garages and depot 17
for goods transport vehicle-materials Handling equipments in the
goods vehicle depot-Receipt of goods, delivery of goods, insurance
of goods and vehicles-settlement of claims-drivers duty schedules-
vehicles schedule, log sheet-way bills and other documents –
connected with goods vehicle operation-transhipments and sub
contracting.
IV Passenger Transport: administrative set up of a passenger 16
transport organization, traffic investigation to improve services –
peak hour demands – Application of C.P.M in evaluation of shortest
operating distance of vehicle – classification of vehicles – express,
limited stop, relief services, etc. – Fare table calculation – vehicle
schedule in city service – drivers and conductors duty schedules –
ticket system, trip sheet – incentive schemes for improving the
service – operating cost.
V Motor Vehicles Act, Road Signals: Motor vehicles Act and road 16
signals – Definition of various vehicles – permit – insurance, road
tax, etc. – procedure for registering a vehicle – fitness certificate –
issue of non – road worthy certificate – inspection of accidents and
recording – issue of driving license and conductor license –
enforcement of emission norms – stage carriage – contact carriage –
Mini bus definitions.
Marketing Management: Consumer survey – salesmanship –
Advertisement – channels of distribution – printing – wholesale and
retail agencies – promotion – legal aspects – psychological and
behavioral aspects – customer relationship – buying motive – closing
the sale – market research – costing in road transport – Total cost –
fixed cost – variable cost – running cost – overheads – control of
costs – different methods.
Text Book
1 O. P. Khanna, Industrial Engineering and Management, Revised Edition – 2004,
Dhanpat Rai, Publications (P) Ltd., 67/4 Madras House, Daryaganj, New Delhi
110 002.
2 T. R. Banga & S. C. Sharma, Engineering Economics and Management, Edn. 2
- 2001, published by McGraw Hill, New Delhi.

Reference Book
1 Heinz Weihrich,Harold Koontz, Management, A global perspective, 10th edition
,McGraw Hill international edition 1994.
2 Joseph L.Massie, Essentials of Management, 4th Edition, Prentice-Hall of India,
New Delhi 2004.
3 Goods vehicle Operation – Dunbar.
4 Bus Operation – Dunbar.
5 Tamilnadu Motor Vehicle Act 1989.

M SCHEME
2015 -2016 onwards
III YEAR
V SEMESTER
32152 – INDUSTRIAL AUTOMATION

M-SCHEME

Course Code : 1021
Semester : V
Subject Title : INDUSTRIAL AUTOMATION

No. of Weeks per Semester : 15 Weeks
Marks
Week Semester
INDUSTRIAL Internal Board
Total
AUTOMATION Assessment Examination 3 Hrs
6 90
25 75 100

UNIT TOPIC TIME
ALLOTED
(Hrs.)
I FLUID POWER – PUMP AND MOTOR 17
II CONTROL VALVES AND CIRCUITS 17
III SELECTION OF DEVICES 17
IV PNEUMATIC SYSTEM 16
V PROGRAMMABLE LOGIC CONTROLLER 16
Test & Revision 7
TOTAL 90
RATIONALE
Impart knowledge about the automation process in the automobile industries. To
acquire knowledge about the hydraulic and pneumatic systems and its functions of
the components. Understand the control methods of automation.

OBJECTIVES
To learn the types of chassis and axles.
To study about the steering system and its methods.
To understand the suspension systems and its components.
To learn the functions of universal joint and propeller shafts.
To study working principle of differential unit.
To learn about the types of brakes and tyres.
To know the function of clutch and gear box and its types
32152 - INDUSTRIAL AUTOMATION

DETAILED SYLLABUS
Contents: Theory
UNIT Name of the topic Hrs
I Fluid power – Pump and Motor 17

Introduction to Fluid Power System and its basic components – Basic law –
applications of fluid power – Advantages and drawbacks of fluid power.
Classification – Positive displacement Pumps - Gear pump, Lobe pump, Vane
pump, Piston pump – Pump performance – Pump noise – Pump selection.
Cylinder mountings and mechanical linkages – Cylinder force, velocity and
Power – Cylinder loads due to moving of weights – Cylinder loading through
mechanical linkages – Hydraulic cylinder cushions and shock absorbers.
Analysis of torque capacity – Gear motor – Vane motor – Piston motor –
Hydraulic motor theoretical torque, power and flow rate – Hydraulic motor
performance.
II Control Valves and Circuits 17
Pressure Control Valves (PCV): Simple pressure relief valve, Compound
pressure relief valve, Pressure reducing valve, Unloading valve, Sequence
valve, Counter balance valve.
Flow Control Valves (FCV): Orifice as flow control valve, Needle valve,
Pressure compensated and Non-pressure compensated valve.
Direction Control Valves (DCV): Check valve, Pilot operated check valve,
three-way valve, four-way valve: Manual/Mechanical/Solenoid operated valves.
Servo valves: Definition – Mechanical-hydraulic servo valve – Electro-
hydraulic servo valves.
Accumulators: Reservoirs and accumulators – Types of accumulators –
Charging and discharging of accumulators – Accumulator circuits.
Deceleration circuit – Intensifier circuit – Regenerative circuit – Synchronizing
circuit – Automatic cylinder reciprocating circuit – Sequencing circuit.
Safety Circuits: Two-hand safety control circuit – Fail-safe control circuit by

using emergency cut-off valve.
III Selection of devices 17
Selection of Hydraulic Cylinder: Speed of a hydraulic cylinder – Cylinder
thrust – Acceleration and deceleration of cylinder loads – Local deceleration –
Cylinder cushioning – Cylinder preferred sizes – Piston rod buckling.
Selection of Hydraulic Motor: Hydro-static drives – Hydro-static drive
characteristics – Braking of hydrostatic drives – Matching motor to load.
Selection of Control Valves: Relief valves – Flow control valves – Direction
control valves.
Selection of Other Devices: Seals and its classification – Filters and its types
– Filter location. Selection of filters – Selection of conduits - tubing and hoses –
Selection of pump – Pressure losses – Reservoir and its design – Sizing of
accumulator.
IV Pneumatic system 16
Comparison of pneumatic system with hydraulic system – Basic pneumatic
system: Air filter, Pressure regulator, Lubricator and Muffler – Pneumatic
valves: Direction control valve, Flow control valve, Shuttle valve, Two-pressure
valve, Quick exhaust valve and Time delay valve.
Cylinders – Air-motors and its types – Basic pneumatic circuits: Simple circuit,
Material handling circuit.
Hydro-pneumatics: Air-oil reservoir – Air-oil cylinder – Air-oil intensifier –
Comparison of hydraulic, pneumatic and hydro-pneumatic systems.
Advantages – Pneumatic sensors – Position sensors and its types – Pressure
sensor – Switching elements. Operation of single-acting cylinder – Operation of
double-acting cylinder – Air-pilot control of double- acting cylinder – Cylinder
cycle timing system – Two-step speed control system – Two-handed safety
control system – Control of air motor – Deceleration air cushion of cylinder.-
circuit – Control of pneumatic cylinder using flip-flop.
V Programmable Logic Controller 16
Introduction to PLC – evolution – advantages – criteria for selection of suitable
PLC – Block diagram of PLC – Programming devices – programming methods
– STL and CSF, FBD and Ladder methods – simple instructions –
programming NC and NO contacts – timer instructions – on-delay and off-delay
timer – converting simple relay ladder diagram into PLC relay ladder diagram –
PID and PWM functions. Simple PLC implementations for automatic star-delta
starter and 4 floor lift system. Introduction and brief history of SCADA –
hardware and software
Text Books
1 Pneumatic Systems Principles and Maintenance, S.R. Majumdar – Tata
McGraw Hill Pub co
2 Introduction to Programmable Logic Controllers, Gary Dunning - Thomson
Delmar Learning Second Edition Second reprint 2003

Reference Book
1 Fluid Power by Harry L. Stewart – Audel Series
2 Hydraulics & Pneumatics Power for production Harry L Stewart – Industrial
Press Inc, New York
3 Pneumatic circuit by Harry L. Stewart – Audel Series
4 Fundamentals of pneumatic control Engg – Text book By Festo
5 Introduction to Pneumatics – Test Book by Festo

M SCHEME
2015 -2016 onwards
III YEAR
V SEMESTER
32153 – AUTOMOBILE CHASSIS AND

TRANSMISSION

M-SCHEME

Course Code : 1021
Semester : V
Subject Title : AUTOMOBILE CHASSIS AND TRANSMISSION

Subject Instructions Examinations

Hours/ Hours/
Marks Duration
AUTOMOBILE Week Semester
CHASIS AND Internal Board Total
TRANSMISSION 5 75 Assessment Examination 3 Hrs.
25 75 100
TIME
UNIT TOPIC ALLOTED
(Hrs.)
I CHASSIS FRAME 14
II CLUTCH and GEAR BOX 14
III UNIVERSAL JOINT, PROPELLER SHAFT, DIFFERENTIAL 14
IV STEERING SYSTEM and SUSPENSION SYSTEM 13
V BRAKES AND TYRES 13
TEST & REVISION 7
TOTAL 75
RATIONALE
Impart the knowledge of Automobile Chassis is vital for growing need. Transmission
of energy in the automobiles is an eminent area where a lot of concentration is given.
The other systems like steering, suspension and braking which are allied with
transmission are to be given due importance.

OBJECTIVES:
To learn the types of chassis and axles.
To study about the steering system and its methods.
To understand the suspension systems and its components.
To learn the functions of universal joint and propeller shafts.
To study working principle of differential unit.
To learn about the types of brakes and tyres.
To know the function of clutch and gear box and its types.
32153-AUTOMOBILE CHASSIS AND TRANSMISSION

DETAILED SYLLABUS
Contents: Theory
I CHASSIS FRAME, FRONT AND REAR AXLE 14
Introduction of Chassis frame – classifications of chasis based on
engine location - Layout of the Chassis and its main components -
Functions of the Chassis frame - Types of Chassis frames - Various
loads acting on the frame.
Front axle construction – live and dead axle – beam and tubular
construction- stub axle types – Elliot and reverse Elliot – Lemoine
and Lemoine inverted –rear axle construction –– floating axles –
semi-floating – three quarter floating and full floating.
II CLUTCH and GEAR BOX 14

Clutch – function – clutch actuating mechanism – Mechanical and
hydraulic types – clutch material – single plate dry clutch – dual
plate dry clutch – multi plate wet clutch – semi centrifugal and
centrifugal clutch – motor cycle clutch – Diaphragm clutch - fluid
coupling and torque converter - Trouble shooting of Clutch.
Gear Box – purpose – resistance offered to the motion of the

vehicle – air resistance – rolling resistance – Resistance offered to
the motion of the vehicle – gradient resistance – tractive effort –
gear ratio – types of gear boxes – sliding mesh – constant mesh –
synchromesh device – epicyclic – over drive – under drive and
transfer cases – 4 wheel drive – gear shifting mechanism – floor
shifting and steering column shifting – Automatic Gear box (CVT) -
Trouble shooting of gear box.
III UNIVERSAL JOINT, PROPELLER SHAFT, DIFFERENTIAL 14

Universal Joints – variable velocity joint – constant velocity joints –
cross or spider type – Rzeppa joints – Bendix Weiss type – tracta –
centre joint –construction for heavy vehicles – propeller shaft two
piece and three piece
construction– Hotchkiss, torque tube, Torque arms – Shackles

types – final drive-function – types – Spiral, bevel, Hypoid – worm
and worm wheel – Differential function – differential action – non slip
differential – differential lock – Trouble shooting of final drive and
differential.
IV STEERING SYSTEM and SUSPENSION SYSTEM 13

Steering system – Ackerman principle of steering – front end
geometry – castor, camber, king pin inclination, toe-in, toe-out on
turns – steering gear box – types – Marles cam and roller – cam
and peg – recirculating ball – rack and pinion – power steering,
linkage booster type, integral type – power steering pumps.
Suspension system – rigid axle and independent suspension –

function of spring and shock absorber – coil, leaf spring, torsion bar
– Rubber spring- solid and laminated leaf spring types - air
suspension – rear independent suspension antiroll bar – principle of
knee action – shock absorbers – Telescopic type -Trouble shooting
in suspension & steering systems.
V BRAKES AND TYRES 13

Brakes – function – stopping distance – Braking system –
mechanical, hydraulic and air brake systems – brake shoes, primary
and secondary shoes – servo action of brake shoes – drum and
disc brakes – construction and operation master cylinder – single
and Tandem master cylinder – wheel cylinders – bleeding of brakes
– brake shoe adjustment mechanism – Micram adjusters –
Snailcam, screw adjuster.
Tyres and tubes – cross ply and radial ply – tubeless tyres – wheels
– types –disc, split type, spoked and magna – purpose of tandem
rear axle – trouble shooting of braking system and tyres – power
brakes – Air and Air assisted
Brake systems-Anti-lock brake system(ABS)- Exhaust Braking
system
Text Book
1 Automotive Transmission & Power Train – William H. Grouse.
2 Automotive Chassis and Body-William H. Grouse
3 Modern Transmission systems, Judge, A.W., Chapman and Hall Ltd., 1990.
Reference Book
1 Automobile Transmission Volume II – A.W.Judge.
2 Automotive Chassis, Heldt P.M., Chilton Co., New York, 1990
3 Motor Vehicles, Newton Steeds and Garret, 13th Edition, Butterworth, London,
2005.
4 Automobile engineering ,vol I – Dr.Kirpal singh – standard publishers – 10th edition
2007.
5 Passenger Car Automotive Transmissions”, Design Practices, SAE Hand book-
1994.

M SCHEME
2015 -2016 onwards
III YEAR
V SEMESTER
32071 – TOTAL QUALITY MANAGEMENT

(ELECTIVE THEORY)

M-SCHEME

Course Code : 1021
Semester : V
Subject Title : TOTAL QUALITY MANAGEMENT

Marks
Week Semester
Total Quality
Internal Board
Management Total
25 75 100
Unit Topics Hours

I Basic Concepts of Total Quality Management 14
II Continuous process improvement – Q-7 Tools 14
III Statistical Fundamentals 14
IV Control charts 13
V Management Planning tools & Bench marking 13
REVISION AND TEST 7
Total 75
RATIONALE:
Quality and customer satisfaction in every product and every activity is the
order of the day. As there is a shift from quality control to quality management in all

activities, the concept Total Quality Management and the pillars of TQM are to be
given to Engineers, who are designing products and production systems.
OBJECTIVES:
 Define quality and appreciate its signature.
 Explain the concept of TQM.
 Appreciate the use of principles of TQM to meet customer satisfaction.
 Solve problem using the Quality control tools.
 Apply Brainstorming and quality circle to solve problems.
 Use PDCA cycle for continuous improvement.
 Appreciate the benefits of implementing 5S concepts.
 Collect, classify and present the data.
 Determine the process capability of a manufacturing process.
 Practice on management planning tools.
 Use Bench Mark and JIT concepts.
32071 - TOTAL QUALITY MANAGEMENT

DETAILED SYLLABUS
Contents: Theory
I BASIC CONCEPTS OF TOTAL QUALITY MANAGEMENT 14
Quality-Definitions - Dimensions of quality - Brainstorming and its
objectives - Introduction to TQM – Characteristics – Basic concepts
– Elements – Pillars – Principles - Obstacles to TQM
implementation – Potential benefits of TQM – Quality council –
Duties – Responsibilities – Quality statements – Vision – Mission –
Quality policy statements – Strategic planning – Seven steps to
strategic planning – Deming philosophy- Customer delight - ISO
9001:2008 Quality Management System requirements and
implementation.
II CONTINUOUS PROCESS IMPROVEMENT – Q7 TOOLS 14
Input / Output process model – Juran Trilogy – PDCA (Deming
Wheel) cycle – 5S Concepts – SEIRI, SEITON, SEISO, SEIKETSU
and SHITSUKE – needs and objectives – effective implementation

of 5S concepts in an organisation - Housekeeping – Kaizen.
Seven tools of quality control (Q-7 tools) – Check sheet – Types of
check sheet – Histogram – Cause and effect diagram - Pareto
diagram – Stratification Analysis – Scatter diagram-Graph/run
charts – Control charts - Construction of above diagrams.
Quality circle - concept of quality circle - Organisation of Quality
circle and objectives of Quality circle.
III STATISTICAL FUNDAMENTALS 14
Types of Data – Collection of Data – Classification of Data –
Tabular presentation of Data – Graphical representation of a
frequency distribution – Comparison of Frequency distribution –
Mean – Median – Mode – Comparison of measures of central
tendency – Introduction to measures of dispersion – Sample –
sampling - Normal curve – Sigma – Concept of six sigma –
Principles – Process- Problems.
IV CONTROL CHARTS 13
Control chart – Types of control charts – Control chart for variables
– Construction of X and R charts – control limits Vs specification
limits – Process capability – Method of doing process capability
Analysis – Measures of process capability – Problems.
Attributes – Control charts – P chart – np chart – c chart – u chart –
Construction of above diagrams – Problems - Comparison between
variable chart and Attribute chart.
V MANAGEMENT PLANNING TOOLS & BENCH MARKING 13
Affinity diagram – Radar Diagram - Inter Relationship diagram (Inter
Relationship diagram) – Tree diagram - Prioritization matrix – Matrix
diagram – Decision tree – Arrow diagram – Matrix data analysis
diagram - Construction of above diagrams.
Bench marking – Objectives of bench marking – Types – Bench
marking process - Benefits of Bench marking – Pit falls of Bench
marking-Just In Time(JIT) concepts and its objectives - Total
Productive Maintenance(TPM) - Introduction, Objectives of TPM -
steps in implementing TPM.

Text Book:
1) Total Quality Management, Date H.Besterfiled, Pearson Education Asia.
2) Total Quality Management, V.Jayakumar, Lakshmi Publications.(reprint 2005)
3) Training manual on ISO 9001 : 2000 & TQM, Girdhar J.Gyani, Raj Publishing
House, Second Edition 2001
4) Quality Management, Howard Cuitlow, Tata Mc Graw Hill, 1998
Reference Book:
1) Total Quality Management, Oakiand.J.S. Butterworth Heinemann Ltd. Oxford
1989.
2) Quality Management – Concepts and Tasks- Narayana.V and
Sreenivasan.N.S., New Age International 1996.
3) Total Quality Management for engineers, Zeiri. Wood Head Publishers. 1991.
4) Quality Planning and Analysis, Juran J.M and Frank M.Gryna Jr., TMH. India.
1982
5) ISO 9001, Brain Rethry, Productivity and Quality Publishing Pvt. Ltd. 1993.
6) Quality Auditing D.Mills, Chapman and Hall, 1993.

M SCHEME
2015 -2016 onwards
III YEAR
V SEMESTER
32172 – ALTERNATIVE FUELS AND ENERGY

SYSTEMS
(ELECTIVE THEORY)

M-SCHEME

Course Code : 1021
Semester : V
Subject Title : ALTERNATE FUELS AND ENERGY SYSTEMS

Marks
Alternate Fuels Week Semester
And Energy Internal Board
Total
System Assessment Examination 3 Hrs
5 75
25 75 100
TIME
UNIT TOPIC ALLOTED
(Hrs.)
I INTRODUCTION 14
II ALCOHOLS 14
III NATURAL GAS, LPG, HYDROGEN AND BIOGAS 14
IV VEGETABLE OILS 13
V ELECTRIC AND SOLAR POWERED VEHICLES 13
Test & Revision 7
TOTAL 75
RATIONALE
Global scenario of alternate fuels is insisted for the betterment of the automobile
industries. Keeping in the mind the various kinds of fossil fuels and their scarcity in
near future, the necessity of searching for an alternate fuels become most important.

OBJECTIVES
To identify the different sources of fuels.
To study the fuels and their energy levels
To acquire knowledge of alternate fuels
To learn about the changes in the engine design
To study the various energy systems used in the automobiles.
32172-ALTERNATE FUELS AND ENERGY SYSTEM

DETAILED SYLLABUS
UNIT Contents Hours

I INTRODUCTION 14
Estimation of petroleum reserve - World Energy Scenario - Energy
Survey of India – Oil industry background and history – survey of oil
consumption - Availability of petroleum products – types – uses - air
craft fuels – alternate fuels – list of alternate fuels - Need for
alternate fuel – Availability of alternate fuels.
II ALCOHOLS 14
Introduction - properties of alcohol as fuel - uses of alcohol fuels –
alcohol availability – alcohol production – methanol – ethanol –
impact of incremental vehicle cost – vehicle technology and vehicle
emission – use of low level blends – vehicle emission – dedicated
vehicles – fuel flexible vehicle – variable fuelled vehicle – air quality
benefits of alcohol fuels – methanol vehicles – fuel characteristics –
fuel additives – handling of methanol – methanol health and safety.
III NATURAL GAS, LPG, HYDROGEN AND BIOGAS 14
Availability of CNG - automotive gasoline – composition – types –
properties – additives – effect of emissions - modification required in
engines – performance and emission characteristics of CNG and
LPG in SI & CI engines. Performance and emission for LPG –
Hydrogen – Storage and handling, performance and safety aspects.
IV VEGETABLE OILS 13
Introduction - Various vegetable oils for engines – Etherification –
Performance in engines – Performance and emission characteristics.
V ELECTRIC AND SOLAR POWERED VEHICLES 13
Layout of an electric vehicle – advantage and limitations –
Specifications – System component, Electronic control system –
High energy and power density batteries –
Hybrid vehicle – Solar powered vehicles. Fuel cell vehicles.

Text Book
1 Internal combustion engine, Ramalingam. K.K., SciTech publications, Chennai,
2003.
2 Energy today & tomorrow, Maheswar Dayal, I & B Horish India, 1982.
3 Alternative Fuels Guide Book, Bechtold,R.L., SAE, 1997.
Reference Book
1 Power Plant Engineering, Nagpal, Khanna Publishers, 1991.
2 Alcohols and motor fuels progress in technology, Series No.19, SAE Publication
USA 1980.
3 SAE Paper Nos.840367, 841156, 841333, 841334.
4 The properties and performance of modern alternate fuels – SAE Paper
No.841210.
5 Automobile pollution, Dr.Saty kush, IVY Publishing House, Delhi – 110095.

M SCHEME
2015 -2016 onwards
III YEAR
V SEMESTER
32173 – AUTOMOBILE MAINTENANCE AND

EMISSION CONTROL
(ELECTIVE THEORY)

M-SCHEME

Course Code : 1021
Semester : V
Subject Title : AUTOMOBILE MAINTENANCE AND EMISSION CONTROL

Hours/ Hours/
AUTOMOBILE Marks Durations
Week Semester
MAINTENANCE
Internal Board
AND EMISSION Total
CONTROL
25 75 100
TIME
UNIT TOPIC ALLOTED
(Hrs.)
INTRODUCTION TO AUTOMOBILE WORKSHOP &
I 14
MAINTENANCE MANAGEMENT
II ENGINE MAINTENANCE- REPAIR & OVERHAULING 14
III CHASSIS MAINTENANCE-REPAIR & OVERHAULING 14
MAINTENANCE OF FUEL SYSTEM, COOLING SYSTEMS,
IV LUBRICATION 13
SYSTEM
V ENGINE EMISSIONS AND ITS CONTROL 13
TEST & REVISION 7
TOTAL 75

32173 – AUTOMOBILE MAINTENANCE AND EMISSION CONTROL
DETAILED SYLLABUS
Contents: Theory
I INTRODUCTION TO AUTOMOBILE WORKSHOP & MAINTENANCE 14
MANAGEMENT
General shop safety- shop layout, shop safety rules and procedures,
shop hazards and its control.
General shop tools- wrenches, ratchets, sockets, screw drivers, pliers,
hammers, mallets, punches, chisels, files, taps, dies, gear & bearing
pullers, bushing & seal pullers and drivers.
Shop equipments-Blow gun, bench grinder, trouble light, hydraulic press,

floor jack, safety strands, vehicle lift, tire changer, circuit tester,
multimeter, tachometer & volt-amp tester.
Measuring instruments- Rules, feeler gauges, wire gauge, micrometers,

outside micrometer, dial indicator, vernier caliper, depth gauge, pressure
& vacuum gauges.
Necessity of maintenance, types of maintenance- preventive
maintenance system, scheduled maintenance system & breakdown
maintenance system, General maintenance schedule- daily, weekly,
monthly & periodic maintenance of various vehicles (2 wheelers, LMV &
HMV).
General automotive service procedure, maintenance of records, log
sheets & other documents used in automobile workshops.
II ENGINE MAINTENANCE- REPAIR & OVERHAULING 14
Dismantling of engine components, cleaning methods, visual &
dimensional inspection, servicing of cylinder head-checking for warpage,
cracks, refacing by grinding or cutting, straightening cylinder head,
servicing of cylinder block- measurement of ovality, taperedness,
cylinder boring, honing process & changing of liners.
Servicing of piston-piston & piston rings for wear, appearance, piston

head for sign deposits & detonation, oversize piston, piston ring groove
clearance, removal and fitting of rings, servicing of valves- valve failure,
valve refacing, service of valve seat, valve seating pattern, lapping of
valves, valve clearance & adjustments.
Servicing of crankshafts & connecting rod, Engine tune-up & engine

assembly.
III CHASSIS MAINTENANCE-REPAIR & OVERHAULING 14
Procedure for overhauling of clutch assembly, inspection & servicing of
clutch components, clutch adjustments, checking clutch pedal free travel,
trouble shooting of clutch.
Servicing of gear box- checking for run out of main shaft & lay shaft,
wear of synchroniser and worn bearing, checking oil seals & trouble
shooting of gear box.

Servicing of differential- repair procedure, checking & adjustment for ring
gear run out, backlash in ring gear, tooth contact between ring gear &
pinion, bearing pre load.
Servicing and maintenance of braking system- inspection & repair of
master cylinders, wheel cylinders, brake drum, brake dics, brake lining &
brake pads, adjustment of hydraulic brakes- shoe clearance, brake pedal
free travel, pedal to wall clearance, parking brake adjustment.
Maintenance of steering & suspension systems
Care of wheels, tires, retreading of tires, vulcanizing & tire rotation,
procedure of computerised wheel alignment and wheel balancing.
IV MAINTENANCE OF FUEL SYSTEM, COOLING SYSTEMS, 13
LUBRICATION
SYSTEM
Servicing of fuel system- visual inspection, checking & cleaning fuel
injectors, air cleaner service, fuel filter service, electrical fuel pump
service, fuel line service, fuel gauge service, calibration & pressure
setting of fuel pumps & injectors.
Maintenance of cooling system- pressure checking of cooling system,

cooling system flushing, water pump service, radiator service, thermostat
testing, anti corrosion & anti freeze solutions.
Maintenance of lubrication system- checking oil level, changing engine

oil, oil filter service, oil pan service, oil pump service & oil pressure
testing.
V ENGINE EMISSIONS AND ITS CONTROL 13
Various emissions from Automobiles – formation & effects of pollutants
on environment and human beings – Emission formation in SI engines –
carbon monoxide – un burnt hydrocarbon – Nitric oxide – Lead
particulate – Poly nuclear aromatic hydrocarbon emissions – Emission
from C.I Engine – physical delay, chemical delay – significance –
emission formation due to incomplete combustion – White, Blue and
Black smokes – particulates – Noise pollution.
Emission norms – EURO and INDIA, Controlling of pollutants from

engine – catalytic converters, evaporative emission control, positive
crank case ventilation system, EGR (Exhaust gas recirculation), Air
injection, Exhaust gas analyser and Smoke meter.
Text Books:
1. Automotive technology- service & maintenance by Don Knowles

2. Automotive service by Tim Gills, Delmar Publisher Inc.
3. Automotive mechanics by William H Course & Donald L Anglin.
Reference Books:
1. Advanced Engine Performance Diagnosis, James D Halderman, PHI - 1998.

2. Service Manuals from Different Vehicle Manufacturers.

M SCHEME
2015 -2016 onwards
III YEAR
V SEMESTER
32055 – PROCESS AUTOMATION PRACTICAL

M-SCHEME

Course Code : 1021
Semester : V
Subject Title : PROCESS AUTOMATION PRACTICAL

Marks
Process Week Semester
Automation Internal Board
Total
25 75 100
OBJECTIVES:
 Design and operate pneumatic circuits.
 Design and operate fluid power circuits
 Use PLC system and its elements for process control
 Familiarize the working of function blocks in PLC
 Use ON-Delay timer to control a motor
 Use OFF-Delay timer to control a motor
 Use counter function block (Up counter and Down counter)
 Control the automatic operation of pneumatic cylinder using PLC
 Record of work to be prepared.

Exercises
Pneumatics Lab.
1. Direct operation of single and double acting cylinder.
2. Operation of double acting cylinder with quick exhaust valve.
3. Speed control of double acting cylinder using metering-in and metering-out
circuits.
4. Automatic operation of double acting cylinder in single cycle - using limit
switch.
5. Automatic operation of double acting cylinder in multi cycle - using limit
switch.
Hydraulics Lab.
1. Direct operation of double acting cylinder.
2. Direct operation of hydraulic motor.
3. Speed control of double acting cylinder metering-in and metering-out
control.
PLC Lab.
1. Direct operation of a motor using latching circuit.
2. Operation of a motor using ‘AND’ logic control.
3. Operation of a motor using ‘OR’ ‘control.
4. On-Delay control of a motor and Off –Delay control of a motor.
5. Automatic operation of a Double acting cylinder-single cycle.
6. Automatic operation of a Double acting cylinder-single cycle - forward,
time delay, return.
7. Automatic operation of Double acting cylinder-Multi cycle.
8. Sequential operation of double acting cylinder and a motor.

Board of Examination
Note: All the exercises have to be completed. Two exercises will be given for
examination by selecting one exercise from Pneumatics Lab. or Hydraulics
lab. and one from PLC lab.
Allocation of Marks
Part A: Pneumatics/Hydraulics lab by lot - 35 marks
Part B: One question from PLC lab. - 35 marks
Viva-voce - 05 marks
Total - 75 marks
LIST OF EQUIPMENTS
1. Pneumatic Trainer Kit – 2Nos

(All Cylinders, Control Valves, Limit switches and other accessories)
2. Hydraulics Trainer Kit – 1No.
(All Cylinders, Control Valves, Limit switches and other accessories)
3. PLC kit. – 2 Nos.
4. Computer with software – 5 Nos.

M SCHEME
2015 -2016 onwards
III YEAR
V SEMESTER
32156 – AUTOMOBILE CHASSIS AND

TRANSMISSION PRACTICAL

M-SCHEME

Course Code : 1021
Semester : V
Subject Title : AUTOMOBILE CHASSIS AND TRANSMISSION
PRACTICAL

Subject Instructions Examinations

Hours/ Hours/
Week Semester
Marks Duration
AUTOMOBILE
CHASIS AND Internal Board Total
TRANSMISSION 4 60 Assessment Examination 3 Hrs.
PRACTICAL 25 75 100
Note: All the experiments should be conducted. Two questions will be given by
selecting one question from each part. Necessary safety arrangement to be made
to lift and carryout the experiments. The components should be fixed in the
frame / table as per the requirement.
Part A
1. Remove and replace the pressure plate and clutch plate, fingers adjustment and
clutch plate relining.
2. Dismantle, inspect and assemble the sliding mesh gear box / constant mesh gear
box to find the gear ratios.
3 Dismantle, inspect and assemble the synchromesh gear box / Epicyclical gear train
to find the gear ratios.
4. Dismantle and assemble the rear axle and adjust wheel bearing.
5. Dismantle, assemble and adjust the steering gearbox and find gear ratio.
6. Dismantle, assemble the power steering.

Part B
7. Remove, inspect and refit the shock absorber.
8. Dismantle and assemble the leaf and coil spring.
9. Overhauling, adjusting and bleeding of Hydraulic system.
10. Remove the tyre for Vulcanizing the tubes and refit.
11. Check, measure and adjust the caster, chamfer, king pin inclination, toe-in and
toe- out
12. Remove the wheel from the vehicle and balance the wheel using wheel
balancing machine
Note: Question paper should have two questions comprising one exercise
from each part.
Marks
PART A 30
PART B 40
Viva voice 5
Total 75

Resources required for 32156 Automobile Chassis and Transmission Practical
Minimum requirement for 60 in-take. The facility should be kept based on the intake.
For each experiment separate components are required.

 Sufficient quantity of tools and special equipments.
 Light vehicle classis – 1 No.
 Single Plate dry clutch – 2 Nos.
 Sliding mesh gear box – 1 No.
 Constant mesh gear box – 1 No.
 Synchromesh gear box – 1 No.
 Epicyclic gear train – 1 No.
 Rear axle – 2 Nos.
 Steering gear box – 2 Nos.
 Differential – 2 Nos.
 Shock absorbers – 4 Nos.
 Leaf and coil spring – each 2 Nos.
 Hydraulic braking system fitted with frame – 2 Nos.
 Valcanizing machine (Electrical type) – 2 Nos.
 Wheel alignment kit – 1 No.
 Wheel balancing machine – 1 No.
 Mechanical / Hydraulic press – 1 No.
 Hydraulic Jack / Screw Jack – 2 Nos.
 Hoist – 2 Nos.
 Trolley – 2 Nos.
 Spanners & Tools – 6 sets.

M SCHEME
2015 -2016 onwards
III YEAR
V SEMESTER
30002 – LIFE AND EMPLOYABILITY SKILLS

PRACTICAL
(Common to All Branches)

DIPLOMA IN ENGINEERING – SYLLABUS – M Scheme
(Being implemented from the Academic Year 2016-2017 onwards)
Course Name : All Branches of Diploma in Engineering and Technology and

Special Programmes
Semester :V
Subject Title : LIFE AND EMPLOYABILITY SKILLS PRACTICAL
Teaching and Scheme of Examination: No. of Weeks per Semester: 15 Weeks
Instruction Examination
Marks
Hours/ Hours/ Internal Board

Subject Total Duration
Week Semester assessment Examination
Life and
Employability 4 Hours 60 Hours 25 75 100 3 Hours
Skills
Sl. No. Section No. of Hours
Part – A
1 30
Communication
Part – B
Entrepreneurship, Project Preparation, Productivity,
2 20
Occupational Safety, Health, Hazard, Quality Tools&
Labour Welfare
Part – C
3 10
Environment, Global Warming, Pollution
TOTAL 60

RATIONALE
Against the backdrop of the needs of the Industries, as wells as based on fulfilling the
expectations of the Industries, the Diploma Level students have to be trained directly and
indirectly in toning up their competency levels. Proficiency in Communication only, equips
them with confidence and capacity to cope with the employment. Hence, there is a
necessity to focus on these in the curriculum. At the end of the Course, the student is better
equipped to express himself in oral and written communication effectively.
SPECIFIC INSTRUCTIONAL OBJECTIVES
1. Emphasize and Enhance Speaking Skills
2. Increase Ability to Express Views & Opinions
3. Develop and Enhance Employability Skills
4. Induce Entrepreneurship and Plan for the Future
5. Expose & Induce Life Skills for Effective Managerial Ability

LIFE AND EMPLOYABILITY SKILLS PRACTICAL
SYLLABUS
Unit Topics Activity Hours
-- instant sentence making

– say expressions/phrases--
self- introduction/another
Communication, Listening, Training, Facing higher official in company 30
I
Interviews, Behavioural Skills – describe/explain product
– frame questions based on
patterns
– make sentences based on
patterns
-- prepare an outline of a
project to obtain loan from
Entrepreneurship, Project Preparation, Marketing
II bank in becoming an
Analysis, Support & Procurement
entrepreneur 10
– prepare a resume
Productivity – comparison with developed -- search in the website
III countries, Quality Tools, Circles, Consciousness, -- prepare a presentation
Management, House Keeping – discuss & interact 05
-- search in the website

Occupational Safety, Health Hazard, Accident &
-- prepare a presentation
IV Safety, First-Aid,Labour Welfare Legislation,
– discuss & interact 05
Welfare Acts
-- taking down notes / hints –

answering questions
V Environment, Global Warming, Pollution -- fill in blanks the exact words 10
heard

LEARNING STRUCTURE 100 Marks
-- Focus more on Speaking & Listening Skills

-- Attention less on Reading & Writing Skills
-- Apply the skills in fulfilling the Objectives on Focused Topics
a) Listening 25 Marks
1. Deductive Reasoning Skills (taking down notes/hints) 10

2. Cognitive Skills (answering questions) 10
3. Retention Skills (filling in blanks with exact words heard) 05
b) Speaking Extempore/ Prepared 30 Marks
1. Personality/Psychological Skills (instant sentence making) 05

2. Pleasing & Amiable Skills (say in phrases/expressions) 05
3. Assertive Skills (introducing oneself/others) 05
4. Expressive Skills (describe/explain things) 05
5. Fluency/Compatibility Skills (dialogue) 05
6. Leadership/Team Spirit Skills (group discussion) 05
c) Writing & Reading 20 Marks
1. Creative & Reasoning Skills (frame questions on patterns) 05

2. Creative & Composing Skills (make sentences on patterns) 05
3. Attitude & Aim Skills (prepare resume) 05
4. Entrepreneurship Skills (prepare outline of a project) 05
d) Continuous Assessment (Internal Marks) 25 Marks

(search,read, write down, speak, listen, interact & discuss)
1. Cognitive Skills (Google search on focused topics)

2. Presentation Skills& Interactive Skills (after listening, discuss)
Note down and present in the Record Note on any 5 topics 10 Marks
Other activities recorded in the Record note 10 Marks
Attendance 05 Marks
INTERNAL MARKS 25 MARKS
EXTERNAL MARKS AT END EXAMINATION 75 MARKS

MODEL QUESTION
Time: 3 Hours Maximum Marks: 75
A. LISTENING 25 Marks
1. Listen to the content and take down notes/hints 10

2. Listen to the content and answer the following questions. 10
3. Listen to the content and fill in the blanks the exact words heard. 05
B. SPEAKING 30 Marks
1. Say in a sentence instantly on hearing the word(5 words, one after another). 05
2. Say any five expressions commonly used in communication. 05
3. Imagine, a consultant has come to your department.
Introduce him to your subordinates. 05
4. Explain/describe the product you are about to launch in the market. 05
5. Speak with your immediate boss about the progress you have made. 05
6. Discuss within the group on the topic of focus in the syllabus. 05
C. WRITING & READING 20 Marks
1. Frame new questions from the pattern given by changing sets of words with your own.
05
a. When do you return?

b. How is his performance?
c. Where has the manager gone?
d. What is the progress today?
e. Why are the machines not functioning?
2. Make sentences from the pattern given by changing sets of words with your own. 05
a. The are on strike

workers
b. The are paid well in this factory
labourers
c. There is a rest room for the workers
d. These are the new products launched by our company
e. Almost come to the company on motorbikes
everyone
3. Prepare a resume for the post of Department Manager. 05

4. Prepare an outline of a project to obtain a loan. (Provide headings and subheadings) 05
-----
I. Guidelines for setting the question paper:
A. LISTENING :
ONLY TOPICS related to
POLLUTION /
ENVIRONMENT /
GLOBAL WARMING are to be taken.
These topics are common for all the three types of evaluation.
B. SPEAKING :
1. WORDS of common usage

2. Fragments – expression of politeness, courtesy, cordiality
3. Introduce yourself as an engineer with designation or
Introduce the official visiting your company/department
4. Describe/Explain the product/machine/department

5. Dialogue must be with someone in the place of work.
6. Group of six/eight
Discuss the focused topic prescribed in syllabus
C. WRITING & READING:
1. Provide five different structures.

Students are to substitute at least one with some other
word/words
2. Provide five different structures.
Students are to substitute at least one with some other
word/words
3. Provide some post related to industries.
4. Outline of the project (skeleton/structure)
Only the various headings and subheadings
Content is not needed
II. Guidelines for recording the material on the Focused Topics in the Record note.
Write in the record note, on any five topics, from the list of topics given below. 10 Marks
(5 topics x 10 marks = 50 marks. Thus, the Average of 5 topics is 10 Marks)
1. Productivity in Industries – Comparison with developed countries

2. Quality Tools, Quality Circles and Quality Consciousness
3. Effective Management
4. House Keeping in Industries
5. Occupational Safety and Hazard

6. Occupational Accident and First Aid
7. Labour Welfare Legislations
8. Labour Welfare Acts and Rights
9. Entrepreneurship
10. Marketing Analysis, Support and Procurement
LABORATORY REQUIREMENT:
1. An echo-free room
2. Necessary furniture and comfortable chairs
3. A minimum of two Computers with internet access
4.A minimum of two different English dailies
5. A minimum of Three Mikes with and without cords
6. Colour Television (minimum size – 29”)
7. DVD/VCD Player with Home Theatre speakers
8. Smart board
9. Projector
Suggested Reading:
1. Production and Operations Management by S.N. Chary, TMH

2. Essentials of Management by Koontz &Weihrich, TMH
3. Modern Production / Operations Management by E.S. Buffa and R.K. Sarin, John Wiley &
Sons
4. Production Systems: Planning, Analysis and Control by J.L.Riggs, 3rd ed., Wiley.
5. Productions and Operations Management by A.Muhlemann, J.Oakland and K.Lockyer,
Macmillan
6. Operations Research - An Introduction by H.A.Taha, Prentice Hall of India
7. Operations Research by J.K.Sharma, Macmillan
8. Business Correspondence & Report Writing by R.C. Sharma and K.Mohan, TMH
9. How to prepare for Group Discussion & Interview (With Audio Cassette) by Prasad, TMH
10. Spoken English – A self-learning guide to conversation practice (with Cassette)
11. Introduction to Environmental Engineering by Mackenzie, L. Davis and A. David,
Cornwell, McgrawHill, 3rd Ed.
12. Environmental Engineering by Peary, Rowe and Tchobanoglous, McgrawHill
13. Total Quality Management – An Introductory Text by Paul James, Prentice Hall
14. Quality Control and Applications by Housen&Ghose
15. Industrial Engineering Management by O.P. Khanna

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER
32161 – AUTOMOBILE BODY BUILDING

ENGINEERING

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : AUTOMOBILE BODY BUILDING ENGINEERING

Hours/ Hours/
AUTOMOBILE Marks Durations
Week Semester
BODY
Internal Board
BUILDING Total
ENGINEERING
25 75 100
TIME
UNIT TOPIC ALLOTED
(Hrs.)
I CAR BODY BUILDING ENGINEERING 17
II BUS BODY BUILDING ENGINEERING 17
COMMERCIAL VEHICLES CONSTRUCTION
III 17
ENGINEERING
IV VEHICLE AERO DYNAMICS 16
BODY MATERIALS, MAINTENANCE AND SURFACE
V 16
FINISH
TEST & REVISION 7
TOTAL 90

32161 – AUTOMIBILE BODY BUILDING ENGINEERING
DETAILED SYLLABUS
Contents: Theory
UNI Hours
Name of the topic
T
I CAR BODY BUILDING ENGINEERING 17
Types of car bodies-saloon convertibles, Limousine, estate van, racing
car and sports car-Visibility regulations, drivers visibility-methods of
improving visibility and space in cars-Safety: safety design, safety
equipments for car body construction, safety belts, Airbags.
II BUS BODY BUILDING ENGINEERING 17
Types of bus bodies: minibus, singledecker, double decker two level,
split level and articulated bus-Bus body lay out: Floor height engine
location-entrance and exit location-constructional details: Types of metal
sections used-Regulations conventional and integral type construction,
modular construction.
III COMMERCIAL VEHICLES CONSTRUCTION ENGINEERING
Different types of commercial vehicle LCV, MCV, HCV bodies-Light 17
commercial vehicle body types- constructional details of flat platform
body, Tipper body and Tanker body-Dimension of driver’s seat in relation
to controls-Drivers cabin design.
IV VEHICLE AERO DYNAMICS 16
Objectives-Vehicle drag and types, various types of forces and
moments-effects of forces and moments-various body optimization
techniques for minimum drag-Wind tunnel testing-Flow visualization
techniques, scale model testing. Component balance to measure forces
and moments.
V BODY MATERIALS, MAINTENANCE AND SURFACE FINISH 16
Body Materials & Maintenance: Steel sheet, Aluminium, Timber,
Plastics, GRP, PRP properties of materials – corrosion-Anti corrosion
methods – Body panel ,tools for repairing, Tinkering ,soldering and use
of metalloid paste.
Surface finish: Painting process – Electroplating of component –

Vaccum coating, Electrostatic painting.
Text book:
1.PowloskiJ, Vehicle Body Engg. Bussiness Books Ltd,1989.
Reference :
1.CilesG.J. Body Construction & Design Books Butter Worth & co.
2.Jhon Fenton, Vehicle Body Layout and analysis Mechanical Engg Publication Ltd.
London.

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER
32062 – COMPUTER AIDED DESIGN AND

MANUFACTURING

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : COMPUTER AIDED DESIGN AND MANUFACTURING

Computer Hours / Hours / Duration
Marks
Aided Design Week Semester
and Internal Board
Total
Manufacturing 5 75 Assessment Examination 3 Hrs
25 75 100
Unit Topics Hours

I COMPUTER AIDED DESIGN 14
II COMPUTER AIDED MANUFACTURING 14
III CNC PROGRAMMING, RAPID PROTOTYPING 14
IV COMPUTER INTEGRATED MANUFACTURING, FLEXIBLE 13
MANUFACTURING SYSTEMS, AUTOMATIC GUIDED
VEHICLE, ROBOT
V CONCURRENT ENGINEERING, QUALITY FUNCTION 13
DEPLOYMENT, PRODUCT DEVELOPMENT CYCLE,
AUGMENTED REALITY.
REVISION AND TEST 7
Total 75

RATIONALE:
As per the latest requirements in the Industries this enables to learn the
assistance of computer in the field of design and manufacturing areas. It’s able to
learn the latest manufacturing concepts of in the shop floors and manufacturing
methods like RPT. They are able to know about the CNC programming techniques
are included.
OBJECTIVES:
 Understand the concept and requirement of the integration of the design and
manufacturing.
 Acquire knowledge about the computer assistance in the design process and
analysis.
 Understand the concepts of manufacturing with computer assistance in the
shop floor.
 Understand the principle of latest manufacturing machines like RPT.
 Acquire the knowledge in the material handling equipment and robot.
 Understand the Computer Integrated Manufacturing and FMS.
 Study of Concurrent Engineering and its tools and Augmented Reality.
32062 - COMPUTER AIDED DESIGN AND MANUFACTURING

DETAILED SYLLABUS
Contents: Theory
I COMPUTER AIDED DESIGN 14
Computer Aided Design: Introduction – definition – Shigley’s design
process – Ohsuga Model - CAD activities – benefits of CAD - CAD
software packages.
Transformations: 2D & 3D transformations – translation, scaling,
rotation and concatenation.
Geometric modelling: Techniques - Wire frame modelling –
applications – advantages and disadvantages. Surface modelling –
types of surfaces – applications – advantages and disadvantages –
Solid modelling – entities – advantages and disadvantages – Boolean

operations - Boundary representation – Constructive Solid Geometry
– Comparison.
Graphics standard: Definition – Need - GKS – OpenGL - IGES –
DXF.
Finite Element Analysis: Introduction – Development - Basic steps
– Advantage.
II COMPUTER AIDED MANUFACTURING 14
Computer Aided Manufacturing: Introduction - Definition –
functions of CAM – benefits of CAM.
Group technology: Part families - Parts classification and coding -
coding structure – Optiz system, MICLASS system and CODE
System.
Process Planning: Introduction – Computer Assisted Process
Planning (CAPP) – Types of CAPP - Variant type, Generative type –
advantages of CAPP.
Production Planning and Control (PPC): Definition – objectives -
Computer Integrated Production management system – Master
Production Schedule (MPS) – Capacity Planning – Materials
Requirement Planning (MRP) – Manufacturing Resources Planning
(MRP-II) – Shop Floor Control system (SFC) - Just In Time
manufacturing philosophy (JIT) - Introduction to Enterprise Resources
Planning (ERP).
III CNC PROGRAMMING, RAPID PROTOTYPING 14
CNC PART PROGRAMMING: Manual part programming -
coordinate system – Datum points: machine zero, work zero, tool
zero - reference points - NC dimensioning – G codes and M codes –
linear interpolation and circular interpolation - CNC program
procedure - sub-program – canned cycles - stock removal – thread
cutting – mirroring – drilling cycle – pocketing.
Rapid prototyping: Classification – subtractive – additive –
advantages and applications - materials. Types - Stereo lithography
(STL) – Fused deposition model (FDM) – Selective laser sintering
SLS) - three dimensional printing (3D) – Rapid tooling.

IV COMPUTER INTEGRATED MANUFACTURING, FLEXIBLE 13
MANUFACTURING SYSTEMS, AUTOMATIC GUIDED VEHICLE,
ROBOT
CIM: Introduction of CIM – concept of CIM - evolution of CIM – CIM
wheel – Benefits – integrated CAD/CAM.
FMS: Introduction – FMS components – FMS layouts – Types of
FMS: Flexible Manufacturing Cell (FMC) – Flexible Turning Cell
(FTC) – Flexible Transfer Line (FTL) – Flexible Machining System
(FMS) – benefits of FMS - introduction to intelligent manufacturing
system.
AGV: Introduction – AGV - working principle – types – benefits.
ROBOT: Definition – robot configurations – basic robot motion –
robot programming method – robotic sensors – end effectors –
mechanical grippers – vacuum grippers - Industrial applications of
Robot: Characteristics - material transfer and loading – welding -
spray coating - assembly and inspection.
V CONCURRENT ENGINEERING, QUALITY FUNCTION 13
DEPLOYMENT, PRODUCT DEVELOPMENT CYCLE,
AUGMENTED REALITY.
Concurrent Engineering: Definition – Sequential Vs Concurrent
engineering – need of CE – benefits of CE.
Quality Function Deployment (QFD): Definition – House of Quality
(HOQ) – advantages – disadvantages. Steps in Failure Modes and
Effects Analysis (FMEA) – Value Engineering (VE) – types of values
– identification of poor value areas – techniques – benefits. Guide
lines of Design for Manufacture and Assembly (DFMA).
Product Development Cycle: Product Life Cycle - New product
development processes.
Augmented Reality (AR) – Introduction - concept – Applications.
Text Books :
1) CAD/CAM/CIM , R.Radhakrishnan, S.Subramanian, New Age International Pvt.
Ltd.
2) CAD/CAM , Mikell P.Groover, Emory Zimmers, Jr.Prentice Hall of India Pvt., Ltd.

Reference Books:
1) CAD/CAM Principles and Applications, Dr.P.N.Rao, Tata Mc Graw Hill Publishing
Company Ltd.
2) CAD/CAM, Ibrahim Zeid, Mastering Tata McGraw-Hill Publishing Company Ltd.,
New Delhi.
3) Automation, Production Systems, and Computer-Integrated Manufacturing, Mikell
P. Groover, Pearson Education Asia.
4) Computer control of manufacturing systems, Yoram Koren, McGraw Hill Book.

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER
32181 – TWO AND THREE WHEELER TECHNOLOGY

(ELECTIVE THEORY)

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : TWO AND THREE WHEELERS TECHNOLOGY

Hours/ Hours/
TWO AND Marks Durations
Week Semester
THREE
Internal Board
WHEELERS Total
TECHNOLOGY
25 75 100
TIME
UNIT TOPIC ALLOTED
(Hrs.)
I THE POWER UNIT AND FUEL SYSTEM 14
II IGNITION SYSTEMS AND ELECTRICAL SYSTEM 14

III CHASSIS AND SUB SYSTEMS 14
IV BRAKES AND WHEELS 13
V TWO AND THREE WHEELERS 13
TEST & REVISION 7
TOTAL 75

32181 – TWO AND THREE WHEELERS TECHNOLOGY
DETAILED SYLLABUS
Contents: Theory
I THE POWER UNIT AND FUEL SYSTEM 14
Two stroke and four stroke - SI & CI engine Construction and Working -
merits and demerits. Symmetrical and unsymmetrical valve & port timing
diagrams- scavenging process- Fuel system –Different circuits in two
wheeler fuel systems, fuel injection system and Lubrication system.
II IGNITION SYSTEMS AND ELECTRICAL SYSTEM 14
Ignition systems-Magneto coil, battery coil ignition system, Electronic

ignition System - Starting system-Kick starter system– Self starter
system. DTSI Speedo meter – Mechanical and Digital - Construction and
working. Battery- Ratings in Two and Three wheelers. Layout of
electrical system in two and three wheelers.
III CHASSIS AND SUB SYSTEMS 14
Main frame for two and three wheelers - Chassis –Types - Different drive
systems for two wheelers and three wheelers – Clutch -Single plate,
multiple plate wet and centrifugal clutch- Gear box- Constant mesh and
sliding mesh- CVT -Continuously variable Transmission-Gear controls in
two wheelers. Front and rear suspension systems- Shock absorbers.
Panel meters and controls on handle bar of two and three wheelers.
IV BRAKES AND WHEELS 13
Drum brakes & Disc brakes for two and three wheelers - Construction
and Working and its Types - Front and Rear brake link layouts. Brake
actuation mechanism. Wheels -Spoked wheel, cast wheel, Disc wheel &
its merits and demerits. Tyres and tubes Construction & its Types.
V TWO AND THREE WHEELERS 13
Two wheeler- case study of Sports bike, Motor cycles, Scooters and
Mopeds – Parts, Components, maintenance and servicing.
Three wheeler- Case study of Auto rickshaws, Pick up van, Delivery van
Trailer- parts, components, maintenance and Servicing.
Text Book
1. Irving P.E Motor Cycle Engineering. Temple Press Book London.
Reference:
1. The Cycle Motor manual Temple Press Ltd London
2. Maintenance Manuals of Leading Two & Three Wheelers Manufacturers in India.

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER
32182 – TRACTOR AND FARM EQUIPMENTS

(ELECTIVE THEORY)

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : TRACTOR AND FARM EQUIPMENTS

TRACTOR AND Marks
Week Semester
FARM
Internal Board
EQUIPMENTS Total
Assessment Examination 3 Hrs
(ELECTIVE 5 75
25 75 100
THEORY)

UNIT TOPIC TIME
ALLOTED
(Hrs.)
I General Design of Tractors and Accessories 14
II Ploughing Implements 14
III Harvesting and Threshing Equipments 14
IV Sprayers and Dusters 13
V Maintenance of Tractors 13
Test & Revision 7
TOTAL 75

32182-TRACTOR AND FARM EQUIPMENTS
DETAILED SYLLABUS
ELECTIVE THEORY
UNIT Contents Hours
I General Design of Tractors and Accessories 14
Classification of Tractors –Track laying tractor – heavy wheeled
tractors – general purpose tractors – two wheeled tractors - Main
components of Tractor – safety rules – Power Take Off Shaft – Belt
pulley – Power Tiller. The tractor hydraulic system – operating
principle.
II Ploughing Implements 14
Primary and Secondary Tillage equipments - DISC Plough – Mould
Board Plough – Tiller and Harrows – Construction and maintenance
– furrow mounted plough – plough controls - Mounting the plough –
ploughing methods – systematic ploughing , round and round
ploughing and one way ploughing - hitching – Three point linkage –
Cage Wheel and its uses.-
III Harvesting and Threshing Equipments 14
Harvesting – conventional and Modern Harvesters – Threshing –
Principle of Paddy Threshers construction and maintenance –
combine – construction and advantages, disadvantages – safety
precautions. Cultivation machinery – cultivators – effecs and uses of
cultivator – disc harrows – spring tine cultivator – seed harrows –
effects and uses – chain harrows – effects and uses – rotary
cultivator – uses. Corn drills – seed metering mechanisms – depth of
sowing – fertilizer metering unit – checking the sowing rate. –
Combine harvester – potato crop machinery – hand feed and
automatic – sugar feet crop machinery.
IV Sprayers and Dusters 13
Classification of sprayers and dusters Manual and Power sprayers
and Dusters – components of sprayers and dusters – different
pumps, nozzles, used in sprayers – maintenance. Fertilizer
distributors – rotating plate and flicker fertilizer unit – spinning disc
type – the spreader mechanism – rate of application of manure.
Haymaking machinery – Forage harvester – The Buckrake.
V Maintenance of Tractors 13
Daily Maintenance of Tractors – Maintenance of Tractors on hour
basis – Trouble shooting of Tractor engines, clutch, Gear box –
Major overhaul of engines. – Maintenance of the plough – routine
maintenance of cultivating machinery – maintenance to grain drills –
maintenance of fertilizer distributor – maintenance of farmyard
manure spreaders.

Text Book
1) Elements of Agricultural Engineering Jagdishwar Sahay.
Reference:
1) Farm Tractor – Maintenance and Repair S.C.Jain, C.T.Raj, TATA MC Graw Hill.
2) Farm Machinery and Equipment – Smith & Wilkey, Tata MC Graw Hill.
3) Farm Machinery – C.Culpin.
4) Basic Farm Machinery, J M Shippen and J C Turner, Pergamon International
Library.- Second edition

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER
32183 – AUTOMOBILE AIRCONDITIONING SYSTEM

(ELECTIVE THEORY)

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : AUTOMOBILE AIRCONDITIONING SYSTEM

Hours/ Hours/
Marks Durations
AUTOMOBILE Week Semester
AIRCONDITIONING Internal Board
SYSTEM Total
25 75 100

TIME
UNIT TOPIC ALLOTED
(Hrs.)
I AIRCONDITIONING FUNDAMENTALS 14
II AIRCONDITIONER HEATING SYSTEM 14
III REFRIGERANTS 14
IV AIR ROUTING & TEMPERATURE CONTROL 13
V TROUBLE SHOOTING AND SERVICE 13
TEST & REVISION 7
TOTAL 75

DETAILED SYLLABUS
Contents: Theory
I AIRCONDITIONING FUNDAMENTALS 14
Basic air-conditioning system –Location of air-conditioning components
in a car- Schematic layout of a refrigeration system. Compressor
components –Condenser and high pressure service ports. Thermostatic
expansion valve-expansion valve calibration – controlling evaporator
temperature-evaporator pressure regulator – Evaporator temperature
regulator.
II AIRCONDITIONER HEATING SYSTEM 14
Automotive heaters – manually controlled air conditioner-Heater
system-ford automatically controlled air conditioner and heating system –
Automatic temperature control – Air-condition protection – Engine
protection.
III REFRIGERANTS 14
Refrigerant Classification, Designation, Alternative Refrigerants, Global
Warming Potential & Ozone Depleting Potential aspects. Handling of
Refrigerants.
IV AIR ROUTING & TEMPERATURE CONTROL 13
Objectives-Evaporator care airflow through the dash board recirculation
unit.Automatic temperature control – Duct system – Controlling flow –
Vacuum reverse – Testing the air control and handling systems.
V TROUBLE SHOOTING AND SERVICE 13
Causes of air conditioner failure – Trouble shooting of air controlling
system – Air conditioner maintenance and service – Servicing heater
system. Removing and replacing components – leak testing-
Compressor service.
TEXT BOOK:
1. William H Crouse and Donald L Anglin, Automotive air conditioning.McGraw-Hill

Inc., 1990.
REFERENCE BOOKS:
1. Dwiggins, Automotive Air Conditioning,Thomson Asia,2002
2. Mitchell information services,Inc.,Mitchel Automatic Heating and air conditioning

systems,
3. Paul Weiser, Automotive Airconditioning, Reston Publishing Co Inc., 1978.
4. MacDonald.K.L, Automotive Airconditioning, TheodoreAudel Series, 1978.
5. Goings.L.F., Automotive air conditioning, American Technical Services, 1974.

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER
32064 – COMPUTER AIDED DESIGN AND

MANUFACTURING PRACTICAL

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : COMPUTER AIDED DESIGN AND MANUFACTURING
PRACTICAL

Computer Aided Hours/ Hours/ Duration
Marks
Design and Week Semester
Manufacturing Internal Board
Total
25 75 100
OBJECTIVES:
 Study of parametric modeling.
 Understand the part modeling and assembly of parts
 Create the views of the solid model and parts list.
 Study the working principle of CNC machines
 Study the datum points and offsets.
 Differentiate incremental System with absolute system
 Study the simulation software package.
 Write program and simulate in the Lathe software and Milling software.
 Prepare a part program, edit and execute in CNC Turning centre.
 Prepare a part program, edit and execute in CNC Machining centre.
 Produce components in the CNC Turning centre and CNC Machining
centre.

PART A: Solid modeling (30 Hrs.)
Introduction
Part modelling - Datum Plane – constraint – sketch – dimensioning – extrude –
revolve – sweep – blend – protrusion – extrusion – rib – shell – hole – round –
chamfer – copy – mirror – assembly – align – orient.
Exercises
3D Drawing
1. Geneva Wheel
2. Bearing Block
3. Bushed bearing
4. Gib and Cotter joint
5. Screw Jack
6. Connecting Rod
Note: Print the orthographic view and sectional view from the above assembled 3D
drawing.
PART B: CNC Programming and Machining (45 Hrs.)
Introduction:
1. Study of CNC lathe, milling.
2. Study of international standard codes: G-Codes and M-Codes
3. Format – Dimensioning methods.
4. Program writing – Turning simulator – Milling simulator, IS practice –
commands menus.
5. Editing the program in the CNC machines.
6. Execute the program in the CNC machines.

Exercises
Note: Print the part program from the simulation software and make the component
in the CNC machine.
CNC Turning Machine Material: M.S / Aluminum / Acrylic fibre / Plastic
1. Using Linear and Circular interpolation - Create a part program and produce
component in the Machine.
2. Using Stock removal cycle – Create a part program for multiple turning operations
and produce component in the Machine.
3. Using canned cycle - Create a part program for thread cutting, grooving and
produce component in the Machine.

CNC Milling Machine Material: M.S / Aluminum / acrylic fibre / plastic
4. Using Linear interpolation and Circular interpolation – Create a part program for
grooving and produce component in the Machine.
5. Using canned cycle - Create a part program for drilling, tapping, counter sinking
and produce component in the Machine.
6. Using subprogram - Create a part program and produce component in the

Machine.
Reference:
CNC Programming & Operations, Mr.Sankar, Mr.Sathish and Mr.Balamurugan –
Micro Publications, Tiruchy.

BOARD EXAMINATION
Note: All exercises should be completed. Two exercises should be carried out
by selecting one exercise in each section. The printouts must be kept along
with the examination paper.
Allocation of marks for Board Examination
PART –A: SOLID MODELING 35

Part modelling : 15
Assembly : 10
Printout : 10
PART-B: CNC PROGRAMING 35
Program editing and creation : 15
Component manufacturing : 10
Finish : 10
Viva voice : 5
Total : 75
LIST OF EQUIPMENTS
1. Personal computer - 30 Nos.

2. CNC programming software - Sufficient to the strength.
(Lathe and Milling)
3. Modelling package - Sufficient to the strength.
(Solid works / Pro-E / Catia / Unigraphics / Autocad etc…)
4. CNC Turning Machine - 1 No.
5. CNC Milling Machine - 1 No.
6. Laser Printer - 1 No.
7. Consumables - Sufficient quantity.

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER
32165 – AUTOMOBILE WOKSHOP PRACTICAL

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : AUTOMOBILE WORKSHOP PRACTICAL

Marks
Week Semester
AUTOMOBILE
Internal Board
WORKSHOP Total
PRACTICAL 4 60
25 75 100
Objective
To impart the knowledge to learn the maintenance of the vehicle. This will create an
opportunity to identify the fault and methods to rectify the fault.
PART – A
1. Valve lapping, valve run out, valve face out inspection, valve tip inspection
and valve spring calibration
2. Re-boring and honing of cylinder liners.
3. Servicing and replacement of fuel tank, fuel filter and fuel pipes.
4. Engine compression and vacuum pressure testing, Clean, check and adjust spark
plug of 2/3 wheeler.
5. Calibration of thermostat, checking of radiator cap, fan belt and coolant inspection
by using Hydro-meter.
6. Testing of Fuel injector and nozzle.

PART – B
7. Servicing of drum brake , Skimming of brake drum and pad replacement.

8. Dismantle Wheel bearing, Steering stem& ball race, inspect and replace.
9. Replace control cable clutch, brake, accelerator cables and lubrication of
chain drive – adjust clutch, brake play.
10. Servicing of disc brake including master cylinder, wheel cylinder checking, brake
bleeding.
11. Multi plate Clutch service – disc inspection, drive and driven plates inspection
and clutch springs.
12. Servicing of two wheeler gear box and replace oil.
Note: Question paper should have two questions one from each part.
Marks
PART A 45
PART B 25
Viva Voice 5
TOTAL 75

Resources required for 32165-AUTOMOBILE WORKSHOP PRACTICAL
1. Two wheeler – 2 nos.
2. Four wheeler - 1 No.
3. Engine Compression tester
4. Hydro-meter
5. Radiator pressure cap tester
6. Honing / boring machine – 1 No.
7. Engine lathe – 1 Nos
8. Work table with 4 Bench vices – 5 Nos.
9. Spanner set (6 to 32 mm) D/E and Ring - 5 sets
10. Special tools (Wheel spanner ,Wrenches and Pliers etc.,) - 2 sets
11. Screw drivers - 5 sets (Various sizes)
12. Grease gun – 5 nos.
13. Feeler gauges – 5 nos.
14. Steel rule - 5 nos.
15. Adjustable spanner –5 nos.
16. Socket spanner – 5 nos.
17. Allenkey set – 5 nos.
18. Thermometer
19. Fuel injector and nozzle tester
Other workshop tools.

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER
32184 – TWO AND THREE WHEELER TECHNOLOGY

PRACTICAL
(ELECTIVE PRACTICAL)

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : TWO AND THREE WHEELER TECHNOLOGY PRACTICAL

TWO AND Hours/ Hours/
Week Semester
Marks Durations
THREE
WHEELER Internal Board
Total
TECHNOLOGY 4 60 Assessment Examination 3 Hrs
PRACTICAL 25 75 100

LIST OF EXPERIMENTS
1. Dismantle, check and assemble the radiator, water pump of a three wheeler
2. Remove and replace the oil filter, oil and inspect the oil pump, clogged oil
lines, oil passages in three wheelers
3. Dismantle and assemble the clutch used in 2&3 wheelers
4. Adjust the clutch free play, throttle cable and inspect the common troubles
and causes in 2&3 wheelers
5. Overhaul and lubricate the gear box of 2&3 wheeler
6. Dismantle, lubricate and assemble the propeller shaft and differential
7. Dismantle, lubricate and assemble the rear axle of the 3 wheeler
8. Check frame alignment, dismantle and assemble the leaf spring assembly
9. Dismantle and assemble the front suspension and rear suspension of a motor
cycle
10. Remove the tyre, lubricate bearings, refit and adjust the chain of a two
wheeler

11. Dismantle, Service and assemble the disc brake system – Master cylinder,
Wheel Cylinder, Caliper and brake pad of a two wheeler
12. Dismantle service and assemble the mechanical brake system of a 2& 3
wheeler.
BOARD EXAMINATION
Note: One question should be given. Students should dismantle and assemble the
components after verification by the examiner.
Procedure 20
Dismantling 20
Assembly 20
Tool handling 10
Viva Voice 5
TOTAL 75
Resources required
Two wheeler - 3 Nos.

Three wheeler – 2 Nos.
Special tools – 5 sets
Each experiment separate components are required.
Sufficient quantity of tools.
Proper material handling devices.

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER
32185 – TRACTOR AND FARM EQUIPMENTS

PRACTICAL

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : TRACTOR AND FARM EQUIPMENTS PRACTICAL

TRACTORS AND Hours/ Hours/ Duration
Marks
Week Semester
FARM
Internal Board
EQUIPMENTS Total
PRACTICAL 4 60
25 75 100
List of Experiments
1. Driving the Tractor – Driving Practice only.
2. Hitching the given implement with the tractor by three point linkage and unhitching
practice.
3. Ploughing practice with Mould Board Plough.
4. Ploughing practice with DISC harrows.
5. Ploughing practice with Tiller.
6. Power Tiller – study, its usage in the field and maintenance.
7. Cage wheel – fitting the cage wheel after removing the wheels from Tractor.
8. Spraying practice with power sprayer and its maintenance.
9. Tractor maintenance Schedule.

Note: One question should be given.
Procedure 20
Exercise 30
Handling 20
Viva Voice 5
TOTAL 75
Resources required for 32185- Tractors and Farm Equipments Practical
Tractor – 1 No.
Power triller – 1 No.
Ploughing kits
Power sprayer – 1 No.
Special tools – 5 sets

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER

PRACTICAL

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : AUTOMOBILE AIR CONDITIONING SYSTEM PRACTICAL

AUTOMOBILE Hours/ Hours/
Marks Durations
AIR Week Semester
CONDITIONING Internal Board
Total
SYSTEM 4 60 Assessment Examination 3 Hrs
PRACTICAL 25 75 100

OBJECTIVES :
*Idetify the various tools used in R & AC.
*Demonstrate the construction and working of Window air conditioner.
*Demonstrate the construction and working of car air conditioner.
*Set parameters for comfortable operation of air conditioner.
*Perform servicing of automobile air conditioner.
PART – A
EXERCISES
1. BASIC REFRIGERATION WORKSHOP OPERATION:
(a)Copper and steel tubing
-To study the various sizes of copper and steel tubing.
-To study the various tools used for operations.

-To become familiar with various operations and copper and steel tubing – Flaring,
Swaging.
(b)Soldering methods used in R & AC.
2. TO STUDY THE CONSTRUCTION FEATURES OF THE FOLLOWING:
(a)Window air conditioner (b) Split air conditioner (c) car air conditioner
3. PROPER METHODS OF SETTING AND ADJUSTING OF
(a)Thermostats
(b)Low pressure and high pressure cutouts
(c)Thermostatic expansion valve
(d)Automatic expansion valve
PART – B
EXERCISES
1. TEST PROCEDURES.
(I) To evaluate the condition of the car air conditioner by using electrical
measurements with
(a)Thermostatic expansion valve
(b) Magnetic clutch
(c) Heater
2. SERVICE PROCEDURES.
I. To change refrigerant from storage cylinder to service cylinder.
ii.To evacuvate the entire system.
iii.To pump down the system.
iv.To purge the air from the system.
v.To locate the leaks in the system.
vi.To charge the system.
Vii.To check the magnetic clutch function.
viii. Tracing the common failures in air conditioning system and their remedies.

BOARD EXAMINATION
Note: Question paper should have two questions, consist one from each part.
PART A 35
PART B 35
Viva Voice 5
TOTAL 75

M SCHEME
2015 -2016 onwards
III YEAR
VI SEMESTER
32167 – PROJECT WORK

M-SCHEME

Course Code : 1021
Semester : VI
Subject Title : Project Work

Instruction Examination
Subject Hours/ Hours/ Assessment Marks
Week Semester Internal Board Total
Exam
PROJECT WORK 4 60 25 75 100
Minimum Marks for Pass is 50 out of which minimum 35 marks should be obtained
out of 75 marks in the board Examination alone.
OBJECTIVES:
 Implement the theoretical and practical knowledge gained through the
curriculum into an application suitable for a real practical working environment
preferably in an industrial environment
 Get exposure on industrial environment and its work ethics.
 Understand what entrepreneurship is and how to become an entrepreneur.
 Learn and understand the gap between the technological knowledge acquired
through curriculum and the actual industrial need and to compensate it by
acquiring additional knowledge as required.
 Carry out cooperative learning through synchronous guided discussions within
the class in key dates, asynchronous document sharing and discussions, as
well as to prepare collaborative edition of the final project report.
 Understand the facts and importance of environmental management.

 Understand and gain knowledge about disaster management
INTERNAL ASSESSMENT:
The internal assessment should be calculated based on the review of the progress of
the work done by the student periodically as follows.
Period of
Detail of assessment Max. Marks
assessment
First Review 6th week 10
Second Review 12th week 10
Attendance Entire semester 5
Total 25
EVALUATION FOR BOARD EXAMINATION:
Details of Mark allocation Max Marks

Marks for Report Preparation, Demo, Viva-voce 65
Marks for answers of 4 questions which is to be set by the

external examiner from the given question bank consisting of
questions in the following two topics Disaster Management and
Environmental Management. Out of four questions two questions 10
to appear from each of the above topics i.e. 2 questions x 2 topics
= 4 questions
4 questions x 2 ½ marks = 10 Marks
Total 75
DETAILED SYLLABUS
ENVIRONMENTAL & DISASTER MANAGEMENT
1. ENVIRONMENTAL MANAGEMENT
Introduction – Environmental Ethics – Assessment of Socio Economic Impact –

Environmental Audit – Mitigation of adverse impact on Environment – Importance of
Pollution Control – Types of Industries and Industrial Pollution.

Solid waste management – Characteristics of Industrial wastes – Methods of Collection,
transfer and disposal of solid wastes – Converting waste to energy – Hazardous waste
management Treatment technologies.
Waste water management – Characteristics of Industrial effluents – Treatment and
disposal methods – Pollution of water sources and effects on human health.
Air pollution management – Sources and effects – Dispersion of air pollutants – Air
pollution control methods – Air quality management.
Noise pollution management – Effects of noise on people – Noise control methods.
2. DISASTER MANAGEMENT
Introduction – Disasters due to natural calamities such as Earthquake, Rain, Flood,
Hurricane, Cyclones etc – Man made Disasters – Crisis due to fires, accidents, strikes etc
– Loss of property and life..
Disaster Mitigation measures – Causes for major disasters – Risk Identification – Hazard
Zones – Selection of sites for Industries and residential buildings – Minimum distances
from Sea – Orientation of Buildings – Stability of Structures – Fire escapes in buildings -
Cyclone shelters – Warning systems.
Disaster Management – Preparedness, Response, Recovery – Arrangements to be
made in the industries / factories and buildings – Mobilization of Emergency Services -
Search and Rescue operations – First Aids – Transportation of affected people – Hospital
facilities – Fire fighting arrangements – Communication systems – Restoration of Power
supply – Getting assistance of neighbors / Other organizations in Recovery and
Rebuilding works – Financial commitments – Compensations to be paid – Insurances –
Rehabilitation.
LIST OF QUESTIONS
1. ENVIRONMENTRAL MANAGEMENT
1. What is the responsibility of an Engineer-in-charge of an Industry with respect to Public
Health?
2. Define Environmental Ethic.
3. How Industries play their role in polluting the environment?
4. What is the necessity of pollution control? What are all the different organizations you
know, which deal with pollution control?
5. List out the different types of pollutions caused by a Chemical / Textile / Leather /
Automobile / Cement factory.
6. What is meant by Hazardous waste?
7. Define Industrial waste management.
8. Differentiate between garbage, rubbish, refuse and trash based on their composition
and source.

9. Explain briefly how the quantity of solid waste generated in an industry could be
reduced.
10. What are the objectives of treatments of solid wastes before disposal?
11. What are the different methods of disposal of solid wastes?
12. Explain how the principle of recycling could be applied in the process of waste
minimization.
13. Define the term ‘Environmental Waste Audit’.
14. List and discuss the factors pertinent to the selection of landfill site.
15. Explain the purpose of daily cover in a sanitary landfill and state the minimum
desirable depth of daily cover.
16. Describe any two methods of converting waste into energy.
17. What actions, a local body such as a municipality could take when the agency
appointed for collecting and disposing the solid wastes fails to do the work
continuously for number of days?
18. Write a note on Characteristics of hazardous waste.
19. What is the difference between municipal and industrial effluent ?
20. List few of the undesirable parameters / pollutants anticipated in the effluents from oil
refinery industry / thermal power plants / textile industries / woolen mills / dye
industries / electroplating industries / cement plants / leather industries (any two
may be asked)
21. Explain briefly the process of Equalization and Neutralization of waste water of varying
characteristics discharged from an Industry.
22. Explain briefly the Physical treatments “Sedimentation” and “Floatation” processes in
the waste water treatment.
23. Explain briefly when and how chemical / biological treatments are given to the waste
water.
24. List the four common advanced waste water treatment processes and the pollutants
they remove.
25. Describe refractory organics and the method used to remove them from the effluent.
26. Explain biological nitrification and de-nitrification.
27. Describe the basic approaches to land treatment of Industrial Effluent.
28. Describe the locations for the ultimate disposal of sludge and the treatment steps
needed prior to ultimate disposal.
29. List any five Industries, which act as the major sources for Hazardous Air Pollutants.
30. List out the names of any three hazardous air pollutants and their effects on human
health.
31. Explain the influence of moisture, temperature and sunlight on the severity of air
pollution effects on materials.
32. Differentiate between acute and chronic health effects from Air pollution.
33. Define the term Acid rain and explain how it occurs.
34. Discuss briefly the causes for global warming and its consequences

35. Suggest suitable Air pollution control devices for a few pollutants and sources.
36. Explain how evaporative emissions and exhaust emissions are commonly controlled.
37. What are the harmful elements present in the automobile smokes? How their presence
could be controlled?
38. What is the Advantage of Ozone layer in the atmosphere? State few reasons for its
destruction.
39. Explain the mechanism by which hearing damage occurs.
40. List any five effects of noise other than hearing damage.
41. Explain why impulsive noise is more dangerous than steady state noise.
42. Explain briefly the Source – Path – Receiver concept of Noise control.
43. Where silencers or mufflers are used ? Explain how they reduce the noise.
44. Describe two techniques to protect the receiver from hearing loss when design /
redress for noise control fail.
45. What are the problems faced by the people residing along the side of a railway track
and near to an Airport? What provisions could be made in their houses to reduce the
problem?
2. DISASTER MANAGEMENT
1. What is meant by Disaster Management? What are the different stages of Disaster
management?
2. Differentiate Natural Disasters and Man made Disasters with examples.
3. Describe the necessity of Risk identification and Assessment Surveys while planning a
project.
4. What is Disasters recovery and what does it mean to an Industry?
5. What are the factors to be considered while planning the rebuilding works after a major
disaster due to flood / cyclone / earthquake? (Any one may be asked)
6. List out the public emergency services available in the state, which could be
approached for help during a natural disaster.
7. Specify the role played by an Engineer in the process of Disaster management.
8. What is the cause for Earthquakes? How they are measured? Which parts of India are
more vulnerable for frequent earthquakes?
9. What was the cause for the Tsunami 2004 which inflicted heavy loss to life and
property along the coast of Tamilnadu ? Specify its epicenter and magnitude.
10. Specify the Earthquake Hazard Zones in which the following towns of Tamilnadu lie:
(a) Chennai (b) Nagapattinam (c) Coimbatore (d) Madurai (e) Salem.
11. Which parts of India are experiencing frequent natural calamities such as (a) heavy
rain fall (b) huge losses due to floods (c) severe cyclones
12. Define basic wind speed. What will be the peak wind speed in (a) Very high damage
risk zone – A, (b) High damage risk zone, (c) Low damage risk zone.

13. Specify the minimum distance from the Sea shore and minimum height above the
mean sea level, desirable for the location of buildings.
14. Explain how the topography of the site plays a role in the disasters caused by floods
and cyclones.
15. Explain how the shape and orientation of buildings could reduce the damages due to
cyclones.
16. What is a cyclone shelter ? When and where it is provided ? What are its requirements
?
17. What Precautionary measures have to be taken by the authorities before opening a
dam for discharging the excess water into a canal/river ?
18. What are the causes for fire accidents ? Specify the remedial measures to be taken in
buildings to avoid fire accidents.
19. What is a fire escape in multistoried buildings ? What are its requirements ?
20. How the imamates of a multistory building are to be evacuted in the event of a
fire/Chemical spill/Toxic Air Situation/ Terrorist attack, (any one may be asked).
21. Describe different fire fighting arrangements to be provided in an Industry.
22. Explain the necessity of disaster warning systems in Industries.
23. Explain how rescue operations have to be carried out in the case of collapse of
buildings due to earthquake / blast / Cyclone / flood.
24. What are the necessary steps to be taken to avoid dangerous epidemics after a flood
disaster?
25. What relief works that have to be carried out to save the lives of workers when the
factory area is suddenly affected by a dangerous gas leak / sudden flooding ?
26. What are the difficulties faced by an Industry when there is a sudden power failure?
How such a situation could be managed?
27. What are the difficulties faced by the Management when there is a group clash
between the workers? How such a situation could be managed?
28. What will be the problems faced by the management of an Industry when a worker
dies because of the failure of a mechanical device due to poor maintenance? How to
manage such a situation ?
29. What precautionary measures have to be taken to avoid accidents to labourers in the
Industry in a workshop / during handling of dangerous Chemicals / during construction
of buildings / during the building maintenance works.
30. Explain the necessity of medical care facilities in an Industry / Project site.
31. Explain the necessity of proper training to the employees of Industries dealing with
hazardous products, to act during disasters.
32. What type of disaster is expected in coal mines, cotton mills, Oil refineries, ship yards
and gas plants?
33. What is meant by Emergency Plan Rehearsal? What are the advantages of such
Rehearsals?
34. What action you will take when your employees could not reach the factory site
because of continuous strike by Public Transport workers?

35. What immediate actions you will initiate when the quarters of your factory workers are
suddenly flooded due to the breach in a nearly lake / dam, during heavy rain?
36. What steps you will take to avoid a break down when the workers union of your
Industry have given a strike notice?
37. List out few possible crisis in an organization caused by its workers? What could be
the part of the middle level officials in managing such crisis?
38. What types of warning systems are available to alert the people in the case of
predicted disasters, such as floods, cyclone etc.
39. Explain the necessity of Team work in the crisis management in an Industry / Local
body.
40. What factors are to be considered while fixing compensation to the workers in the case
of severe accidents causing disability / death to them?
41. Explain the legal / financial problems the management has to face if safely measures
taken by them are found to be in adequate.
42. Describe the importance of insurance to men and machinery of an Industry dealing
with dangerous jobs.
43. What precautions have to be taken while storing explosives in a match/ fire crackers
factory?
44. What are the arrangements required for emergency rescue works in the case of
Atomic Power Plants?
45. Why residential quarters are not constructed nearer to Atomic Power Plants?
************

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COURSE CODE: 1021

DIRECTORATE OF TECHNICAL EDUCATION

Dr. K.SUNDARAMOORTHY, M.E., Ph.D.,

Dr. M.Isakkimuthu, Ph.D., Thiru. S.Mohan., M.E.,

Dr. K. Annamalai, Ph.D., Thiru.S.Saravanan, M.E.,M.B.A.,

(Implemented from 2015- 2016)

1. Description of the Course:

a. Full Time (3 years)

b. Sandwich (3½ years)

c. Part Time (4 years)

Curriculum Development Centre, DOTE. Page 3

Condition for admission to the diploma courses shall be required to have

3. Admission to Second year (Lateral Entry):

A pass in HSC ( Academic ) or ( Vocational ) courses mentioned in the

H.Sc Academic H.Sc Vocational

Curriculum Development Centre, DOTE. Page 4

 Branch will be allotted according to merit through counseling by the respective

 For admission to the Textile Technology, Leather Technology, Printing

4. Age Limit: No Age limit.

5. Medium of Instruction: English

6. Eligibility for the Award of Diploma:

7. Subjects of Study and Curriculum outline:

Curriculum Development Centre, DOTE. Page 5

9. Continuous Internal Assessment:

A . For Theory Subjects:

i. Subject Attendance 5 Marks

80% - 83% 1 Mark

ii) Test # 10 Marks

2 Tests each of 2 hours duration for a total of 50 marks

# - From the Academic year 2015-2016 onwards.

Curriculum Development Centre, DOTE. Page 6

PART A type questions: 4 Questions X 2 mark … … 8 marks

B. For Practical Subjects:

The internal assessment mark for a total of 25 marks which are to be

Curriculum Development Centre, DOTE. Page 7

Internal assessment Mark ….. 25 Marks

a) Internal assessment mark for Project Work & Viva Voce:

b) Allocation of Mark for Project Work & Viva Voce in Board

i) Environment Management 2 questions X 2 ½ marks = 5 marks

Curriculum Development Centre, DOTE. Page 8

Project Work & Viva Voce in Board

A neatly prepared PROJECT REPORT as per the format has to be

12. Scheme of Examinations:

The Scheme of examinations for subjects is given in Annexure - II.

13. Criteria for Pass:

2. A candidate shall be declared to have passed the examination in a subject

14. Classification of successful candidates:

First Class with Superlative Distinction:

First Class with Distinction:

Curriculum Development Centre, DOTE. Page 9

All other successful candidates will be declared to have passed in Second

15. Duration of a period in the Class Time Table:

Curriculum Development Centre, DOTE. Page 10

List of Equivalent Subjects for L - Scheme to M – Scheme

III Semester – W.E.F OCT ‘16

22132 Automobile Engines Automobile Engines [W.E.F AP ‘

IV Semester – W.E.F APR ‘17

** Common to Diploma Mechanical Engineering

Curriculum Development Centre, DOTE. Page 11