Switch Disconnectors

St ate of the art Manufacturing Facilities

Haridw ar, Noida Ph-I

& Noida Ph-II Plant

C& S El e ct r i c Li m i t ed

Sw i t ch Di sco nn ect o r s
Introduction

Rugged construction, Integrating end user

convenience with installation flexibility

C&S Electric offers a wide range of Switch Disconnectors (On

Load Break Switches) - 25A to 3150A, suitable for operation
upto 750/1000V. Available in 3 Pole as well as 4 Pole, interiors as
well as in enclosure, they are suitable for AC23A utilization
category and confirm to IEC 60947-3 / IS 13947-3.

Available in ratings of 63A and above. These switches are of

single pole construction, enabling combination up to 8 poles.
Thus, modular yet rugged construction, with all poles including
the neutral having 100% rating & reliability.

Modular arrangement also eliminates need for matching

standard 3 pole switch to specific installation requirement by
adding neutral pole in 3 phase 4 wire AC system or looping
poles for DC system. Hence these switches are most suited and
economical for any applications.

n Main Incomer Switch

n AC or DC Power Distribution System
n Switching & Isolating Motors
n Switching & Isolating Capacitors
n Switching & Isolating Industrial Control Equipment
n AC or DC Safety Switch

Their mounting flexibility offers numerous & matchless benefits

for use in power distribution boards or for standalone
mountings. They are compact enough occupying least panel
space yet allowing ease of installation and rendering it safe for
maintenance.

For machine tool or distribution systems which are scattered in

buildings, switches upto 125A are also available in plastic
enclosure, which are corrosion proof and add to the aesthetics
of the installation.

Multiple accessories suiting application requirements enhance

the flexibility of operation and safety level of installation. These
switches also facilitate and match diverse application
requirements.

Manufactured in ISO 9001 certified facilities, rugged design

combining ease of operation and maintenance, they have stood
C& S El ec t ri c Lt d.
the test of adverse environments in all types of climate in various
ELCL CSSD 25D3
2 5A 4 15 V 5 0o C I P6 5 countries, including India for more than in 15 years .

These switches are ideal for breaking stalled motor current,

switching highly inductive loads, capacitor banks, DC loads etc.

They have been used successfully in almost every industry,

becoming the exclusive choice of every discerning user, be it
Power Plants, Building segments, Telecommunication field or
industries like Steel, Chemical, Cement, Automobile, Machine
Tools etc.

02 03
Modular and user friendly

Internationally Endorsed Tested & Accepted Convenient, Swift

Easy Installation
World over & Economical
CPRI
C&S Switch Disconnectors have been tested for their conformity to The handle in the C&S switch disconnectors has a telescopic
International as well as Indian Standards at various independent shaft. The handle & shaft assembly adjusts to wide depth of the
Laboratories like - ASTA for conformity to International Standards – panel so there is no need to place a space below the switch while
IEC 60947 - 3 and CPRI, ERDA for conformity to Indian Standards aligning it with enclosure door. It permits installation of the
IS 13947 - 3. These also conform to the safety regulations adopted switch in installations of varying depths, without any
in the European Union and carry the CE marking. modification of the enclosure.

OEMs and panel assemblers can be re-assured that the design is Four hole handle fixing on the door permits last minute rotation
being used and exported to many countries world over. of the switch inside the panel by 90 degrees on either side as per
convenience, again without any modification to the door.
An ISO 9001 certified manufacturing facilities gives the assurance
of quality & consistency of these switches ASTA These time saving features increase the ease and flexibility of
installation and also reduce installation cost.

Modular yet reliable Flexibility to

Flexible Design Accessories
construction suit Application

C&S Switch Disconnector have a modular assembly for operating Multiple accessories increase suitability for diverse application,
mechanism and pole. Contact system, placed in separate housing enhance operational flexibility and improve installation safety.
for individual phase poles, are joined together to form a switch with Handle mounting kit allows complete Switch to be mounted
multi -pole formation upto 8 poles. inside enclosure door so that it can be operated only after
This arrangement offers flexibility of placing mechanism in opening the door. Door mounting kit lets fixing complete switch
between the poles. 63A-800A, switches with side operated on to the door, doing away with need for fixing switch on base
mechanism are also offered. plate & aligning with door.
Auxiliary contacts permit electrical interlocking, remote
Every pole has 100% rating and operates with same reliability. As
indication and Alarm. Key Lock and Castle Lock help
each pole is independent of the other, its maintenance or
interlocking with different category of products.
replacement is easy & economical in the event of damage.
Extended terminals allow for liberal termination or termination of
Switches can hence be ordered as per installation requirement 2 large number of cables with higher clearances. Shrouds encase
pole for DC; 3 pole for 3 phase, 3 wire system; 4 pole for 3 phase, 4 the terminals so that no falling hardware may get embedded
wire system or 6 pole for Star Delta motors. between the terminals resulting in flashovers.

Efficient Switching
Unique Contact Mechanism Switch Construction Safety Built-in
& Long life
OFF C&S pioneered the concept of positive isolation in case of
Switch Disconnectors of rating 200A and above employ unique
Knife Contact Mechanism, which uses magnetic attraction welding of contacts. In the event of extremely high current
principle in iron circuit on the moving contacts. As current leading to welding of contacts, the handle will not turn beyond
45 from the ON position, clearly indicates that the supply is ON
o
increases, automatically the contact force too increases,
ensuring - good contacts at all times, high making and breaking and contacts get welded.
capacity upto 690V and low temperature rise leading to long Convenience of clear contacts visibility, permits contact
electrical life. Max. 45
o
position inspection, without removing the switch from
The special form of fixed contacts results in separate arcing and installation, thus enhancing reliability and saving valuable down
current carrying surfaces. It again ensures that current carrying ON time.
surface remains unaffected by arcing, maintaining identical Self extinguishing fibre glass re-inforced insulating body of
contact pressure and enhancing electrical life. Special shape of poles has very high tracking index. Large gap between fixed and
fixed contacts also help blow out the Arc into Arc – Chute where moving contacts in OFF position, make them suitable for
it is swiftly extinguished under controlled conditions, safely.
isolation function.
During each switching, the knife contacts cleans itself. This Vis ible Contacts Door interlocking prevents opening in the ON position, guarding
makes them perfectly suited for Indian conditions in general the operator against an accidental mishap. As a standard upto 3
and for high pollution and corrosive conditions as in Chemical padlocks are provided in the OFF position to prevent closing the
Plants, Cement Plants, Steel Plants, et c., including
circuit during maintenance work. They can also be provided in
applications like Motors and capacitor switching.
the ON position. Using a suitable gasket alongwith handle
enhances ingress protection level to IP 54.

04 05
Technical Data

Common Characteristics

Conformity to Standards - IS/IEC 60947-3

Rated Operational Voltage (Ue) V 415

Rated Operational Frequency Hz 50 / 60

Suitability for Isolation - YES

Pollution Degree as per IEC / IS - 3 Combination available with central mechanism (100DM & above)

Ambient / Cubicle Service Temp. °C 40 3 Pole 4 Pole

IP Level after mounting - IP 54

Number of Poles - 3/4P*

(4th Pole always 100% rated in 4 Pole switches)

*Other Pole configuration available on request 12 21 22 13 31

(replace nn with)
Replace ‘l ’ with 3 in case of 3 pole or with 4 in case of 4 pole

Parameters D Type K Type D Type DM Type

25 40 63 125 125 160
Rated insulation voltage and Rated operational voltage AC-20 and DC-20 pollution degree 3 50 Hz 1 min V 660 660 660 660 1000 1000

Dielectric strength kV 6 6 6 6 6 6
Rated impulse withstand voltage kV 4 4 4 4 8 8
Rated thermal current in ambient 40°C in open air A 25 40 63 125 125 160
In Enclosure A 25 40 63 125 125 160
Min. cable cross section Cu mm2 6 10 16 50 50 70
Rated operational current AC -21 A upto 415V A 25 40 63 125 125 160

440-690V A 25 40 63 125 125 160

Rated operational current AC -22 A upto 415V A 25 40 63 125 125 160
440-500V A 25 40 63 125 125 160
690V A - - - - 125 160
Rated operational current AC -23 A upto 415V A 25 40 63 125 125 160

440V A 20 25 40 63 70 100
500V A 20 25 32 63 70 100
690V A 16 25 32 50 50 63
Rated operational current/poles in serires DC - 21 A 48V A 25/3 40/3 63/3 125/3 125/2 160/2
110 A 25/3 40/3 63/3 125/3 125/3 160/3

220 A 25/3 40/3 63/3 125/3 125/3 160/3

Rated operational current/poles in serires DC - 22 A 48V A 25/3 40/3 63/3 75/3 125/2 160/2
110V A 25/3 40/3 63/3 75/3 125/3 160/3
220V A 25/3 40/3 50/3 50/3 125/3 160/3
Rated operational current/poles in serires DC - 23 A 48V A 25/3 40/3 63/3 75/3 125/2 160/2
110V A - - 35/3 50/3 125/3 160/3

220V A - - 25/3 50/3 125/3 160/3

Rated operational power AC- 23 2 220-240V kW 4 7.5 15 22 22 45
The KW - ratings are accurate for three - phase 1500 R.P.M 400-415 kW 7.5 11 25 37 37 75
standard asynchronous motors.
440V kW 7.5 11 25 37 37 75
500 V kW 7.5 15 25 37 37 75
690 V kW 11 15 25 45 45 75
2) IEC-947-3, utilization category B, infrequent operation

06 07
 Technical Data

63A

Parameters D Type K Type D Type DM Type

25 40 63 125 125 160

Rated breaking capacity in category AC-23 upto 415V A 200 320 504 1000 1000 1280

440V A 160 200 320 504 560 800

500V A 160 200 256 504 560 800

690V A 128 200 256 400 400 504

Rated breaking capacity/poles in series in category DC-23 upto 48 V A 200/3 200/3 250/3 300/3 500/2 640/2

110V A 150/3 300/3 500/3 640/3

220V A 100/3 200/3 500/3 640/3

Rated conditional Short Circuit current r.m.s 690V/500V kA - - - - - -

Rated conditional short circuit current r.m.s Cut Off/Back up fuse Rating 50KA, 415V kA 6/25 6/40 8/63 13/125 13/125 18/160

and corresponding cut off current of the fuse 50KA,500V kA 6/25 6/40 8/63 13/125 13/125 18/160

in single phase test according to IEC 269 50KA, 690V kA 4/25 4/40 6/63 10/125 10/125 10/160

80KA, 500V kA 6.5/25 6.5/40 10/63 15/125 15/125 20/160

690V 1 sec kA 0.5 0.5 1 1.5 2.5 5

Rated short circuit making capacity Peak value Icm 690/500 V kA 0.7 0.7 1.4 2.7 3.6 7

Rated capacitor power the capacitor rating are limited by the fuse link 400~415 V kVAr 50 50 60

Power loss/ pole at rated operational current W 0.6 1.6 2.8 6.3 6.3 9
Mechanical endurance Divided by two for operational cycle Oprs. 20000 20000 20000 20000 20000 20000

Electrical Endurance At 0.65pf Oprs. 5000 5000 5000 5000 5000 5000

Weight without accessories with handle and shaft 3 pole kg 0.2 0.2 0.3 0.4 1.6 1.8

4 pole kg 0.25 0.25 0.4 0.5 2 2.25

Terminal bolt size Metric thread diameter x length mm M8x25 M8x25

Terminal tightening torque counter torque required Nm 0.8 0.8 2 6 8 8

Operating Torque 3-pole switch disconnector Nm 1 1 1.2 2 2.5 2.5

Catalogue Reference

E- 1250 D 3 -

Mounting Rating Switch Type No. of Poles Mechanism Type

EABW Plastic Enclosure, Gray base & Gray cover (25A-63A) 40 40A D Old Series, 25A, 40A, 63A, 100A & 125A 3 3 Pole Blank Front Operated
EACL Plastic Enclosure, Gray base & Yellow cover (25A-63A) 800 800A DM Compact Series, 100 ~ 400A 4 4 Pole SO Side Operated, 63 - 800A
ELCL / ELBL Aluminum Enclosure, Gray base & Gray cover (16A-125A) 2500 2500A K 63A, 400A - 800A, 3 pole (not applicable for
(Refer our Enclosed Switch Catalogue for more info.)
P 1000A - 3150A combinations with central
C Toggle Type 25A - 125A Combina tion a vailable with ce ntral me ch anism mechanism)
E In Sheet Steel Enclosure
Blank Without Enclosure
3 Pole 4 Pole

12 21 22 13 31

08 09
Technical Data

Common Characteristics

Conformity to Standards IEC 60947-3 /

-
IS 13947-3

Rated Operational Voltage (Ue) V 415

Rated Operational Frequency Hz 50 / 60

Suitability for Isolation - YES Combination available with central mechanism

Pollution Degree as per IEC / IS - 3 3 Pole 4 Pole

Ambient / Cubicle Service Temp. °C 40

IP Level after mounting - IP 54
Number of Poles -
3P / 4P*
(4th Pole always 100% rated in 4 Pole switches) 12 21 22 13 31
*Other Pole configuration available on request

Replace ‘l ’ with 3 in case of 3 pole or with 4 in case of 4 pole (replace nn with)

Parameters DM Type K Type P/K Type

200 250 315 400 400 630 800 1000 1250 1600 2500 3150
Rated insulation voltage and Rated operational voltage AC-20 and DC-20 pollution degree 3 50 Hz 1 min V 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000

Dielectric strength kV 10 10 10 10 10 10 10 8 8 8 8 8

Rated impulse withstand voltage kV 12 12 12 12 12 12 12 8 8 8 8 8

Rated thermal current in ambient 40°C in open air A 250 315 350 400 400 630 800 1000 1250 1600 2500 3150

In Enclosure A 200 250 315 400 400 630 800 1000 1250 1600 2300 2600

Min. cable cross section Cu mm2 95 120 185 2x150 2x150 2x185 2x240 2x(60x5) 2x(80x5) 2x(100x5) 4x(100x5) 3x(100x10)

Rated operational current AC -21 A upto 415V A 200 250 315 400 400 630 800 1000 1250 1600 2500 3150

440-690V A 200 250 315 400 400 630 800 1000 1250 1600 2500 3150

1000V A 200 250 315 400 400 630 630 1000 1250 1600 1000 1000

Rated operational current AC -22 A upto 415V A 200 250 315 400 400 630 800 1000 1250 1600 1600 1600

440-500V A 200 250 315 400 400 630 800 1000 1250 1600 1600 1600

690V A 200 250 315 400 400 630 800 - - - - -

1000V A 200 250 315 400 400 630 630 - - - - -

Rated operational current AC -23 A upto 415V A 200 250 315 400 400 630 720 1000 1000 1000 1000 1000

440V A 200 250 315 400 400 590 670 - - - - -

500V A 200 250 315 400 400 580 600 - - - - -

690V A 200 250 315 350 350 350 350 - - - - -

1000V A 125 125 125 125 125 150 150 - - - - -

Rated operational current/poles in serires DC - 21 A 48V A 200/2 250/2 315/2 400/2 400/1 630/1 800/1 1000/1 1250/1 1600/1

110 A 200/2 250/2 315/2 400/2 400/2 630/2 800/2 1000/2 1250/2 1600/2

220 A 200/2 250/2 315/2 400/2 400/2 630/2 800/2 1000/3 1250/3 1600/3

440 A 200/3 250/3 315/3 400/3 400/3 630/3 800/3 - - - - -

750 A 200/4 250/4 315/4 - - - - -

Rated operational current/poles in serires DC - 22 A 48V A 200/2 250/2 315/2 400/2 400/1 630/1 800/1 - - - - -

110V A 200/2 250/2 315/2 400/2 400/2 630/2 800/2 - - - - -

220V A 200/2 250/2 315/2 400/2 400/2 630/2 800/2 - - - - -

440V A 200/3 250/3 315/3 400/3 400/3 630/3 800/3 - - - - -

750V A 200/4 250/4 315/4 - - - - -

10 11
Technical Data

Parameters DM Type K Type P/K Type

200 250 315 400 400 630 800 1000 1250 1600 2500 3150
Rated operational current/poles in series DC-23 A 48V A 200/2 250/2 315/2 400/2 400/1 630/1 800/1 - - - - -
110V A 200/2 250/2 315/2 400/2 400/2 630/2 800/2- - - - -
220V A 200/2 250/2 315/2 400/2 400/2 630/2 800/2 - - - - -
440V A 200/3 250/3 315/3 400/3 400/3 400/3 400/3 - - - - -
750V A 200/4 250/4 315/4 - - - - - - - - -
Rated operational power AC-23
2
220-240V kW 55 75 90 132 132 180 200 250 250 250 250 250
The KW-ratings are accurate for three-phase 400-415 kW 110 132 160 200 200 315 355 400 400 400 400 400
1500 R.P.M standard asynchronous motors. 440V kW 110 132 160 315 315 355 355 400 400 400 400 400
500 V kW 132 160 200 315 315 355 355 450 450 450 450 450
690 V kW 170 200 250 315 315 355 355 - - - - -
Rated breaking capacity in category AC -23 upto 415V A 1600 2000 2520 3200 4000 5040 5760 8000 8000 8000 8000 8000
440V A 1600 2000 2520 3200 4000 4720 5360 - - - - -
500V A 1600 2000 2520 3200 4000 4640 4800 - - - - -
690V A 1600 2000 2520 2800 2800 2800 2800 - - - - -
Rated breaking capacity/poles in series in category DC -23 upto 48 V A 800/2 1000/2 1260/2 - - - - - - - - -
110V A 800/2 1000/2 1260/2 - - - - - - - - -
220V A 800/2 1000/2 1260/2 - - - - - - - - -
440V A 800/3 1000/3 1260/3 - - - - - - - - -
750V A 800/4 1000/4 1260/4 - - - - - - - - -
Rated conditional Short Circuit current r.m.s 690V/500V kA - - - - - - - 50 50 50 50/63 50/63
Rated conditional short circuit current r.m.s Cut Off/Back up fuse Rating 50KA, 415V kA 25 200 27 250 30 315 36 400 36 400 54 630 63 800 105 105 105 140 140
and corresponding cut off current of the fuse 50KA,500V kA 25 200 27 250 30 315 36 400 36 400 54 630 63 800 105 105 105 140 140
in single phase test according to IEC 269 50KA, 690V kA 25 200 27 250 30 315 36 400 36 400 54 630 63 800 105 105 105 105 105
80KA, 500V kA 28 200 30 250 32 315 42 400 42 400 60 630 70 800 - - - - -
Rated short time withstand current R.M.S. -Value Icw 690V 0.2 sec kA 17.5 17.5 17.5 17.5 38 38 - - - - -
690V 0.25 sec kA - - - - 31 - - 56 56 56 - -
690V 1 sec kA 8 8 8 12 17 17 17 50 50 50 - -
Rated short circuit making capacity Peak value Icm 690/500 V kA 35 35 35 35 65 80 80 105 105 105 105/140 105/140
Rated capacitor power the capacitor rating are limited by the fuse link 400~415 V kVAr 90 110 140 180 250 300 330 - - - - -
Power loss/ pole at rated operational current W 3.5 5.5 8.5 12 13 22 40 27 40 67 90 140
Mechanical endurance Divided by two for operational cycle Oprs. 16000 16000 16000 10000 10000 10000 10000 6000 6000 6000 1200 1200
Electrical Endurance At 0.65pf Oprs. 1000 1000 1000 1000 1000 500 500 500 500 500 100 100
Weight without accessories with handle and shaft 3 pole kg 3 3 3 3.3 5.2 6.2 6.2 16.3 16.3 17.5 37 37
4 pole kg 3.7 3.7 3.7 4 6.4 7.6 7.6 20.5 20.5 22.5 47 47
Terminal bolt size Metric thread diameter x length mm M8x25 M10x30 M10x30 M10x40 M10x40 M12x40 M12x40 M12x60 M12x60 M12x60 M12x60 M12x60
Terminal tightening torque counter torque required Nm 30..44 30..44 30..44 30..44 30..44 50..75 50..75 50..75 50..75 50..75 50..75 50..75
Operating Torque 3-pole switch disconnector Nm 8.2 8.2 8.2 8.2 17 21 21 21 21 21 50 50

Ratings 25 - 40 Type D 63 Type K/D 100-125 Type D 100 - 160 Type DM 200 - 400 Type DM 400 - 800 Type D/K 1000 - 1600 Type P 2500 - 3150 Type P

Handle - Black 7)
CSSDZX111 CSSDZX111 CSSDZX104 CSWH 80 S6 CSWH 80 S8 CSWH 145 S12 CSWH 220 S12 CSWH 220 S12/CSDA 86)
Handle Shaft CSP5X70 CSP5X70 CSP5X70 CSP6X165 CSP8X240 CSP12X255 CSP12X255 CSP12X325
Handle Mounting Kit - - - - HMK-2 HMK-1-1 HMK-3-1 -
Door Mounting Kit, 3P / 4P DMK1/1A DMK1/3 DMK2/3 - - - - -
Changover Mechanism CSSDZW 6 CSSDZW 6/1 CSSDZW 6/1 CSSDZW 6/1 CSSDZW 6/1 CSSDZW 11 CSSDZW 12 CSSDZW 12
Auxiliary Contact - 1NO + 1NC, 3P-4P CSSDZX 49/87 CSSDZX 79/55 CSSDZX 52/55 CSSDZX 1 CSSDZX 37 CSSDZX 33 CSSDZX 35 CSSDZX 35
Auxiliary Contact - 2NO + 2NC, 3P-4P CSSDZX 50/88 CSSDZX 80/56 CSSDZX 53/56 CSSDZX 16 CSSDZX 38 CSSDZX 34 CSSDZX 36 CSSDZX 36
Terminal Shrouds - - SF701 SF702 SF703 SF703(200-400)/SF704(630-800) - -
Extended Terminals, 3P/4P - - ET325/ET326 ET327/ET328 ET329/ET330 ET329/ET330(upto 400A) - -
Key Interlock CSSDZW-16 CSSDZW-16 CSSDZW-16 CSSDZW-16 CSSDZW-5 CSSDZW-5 CSSDZW-5 CSSDZW-5
Castle Lock CSSDZW-15 CSSDZW-15 CSSDZW-15 CSSDZW-15 CSSDZW-4 CSSDZW-4 CSSDZW-4 CSSDZW-4
Neutral Link - - - - - CSSDFZX85 CSSDZX159 CSSDZX159(2Nos.)
3) PF 0.95 4) PF 0.65 5) Max. Distance between busbar support and switch terminal shall be 70 mm 6) Metallic Handle (CSDA 8) for 2500 ~3150A 7) Red / Yellow available on request.

12 13
Accessories & Drawings

Mounting Instruction for Accessories

Auxiliary Contact Castle Lock

For CSSD25-125A n Make a hole in panel door for fitment of castle lock as per given drawing.
n Unscrew the two grub screws and remove the bush from the switch.
n Fit the castle lock onto the panel door from front.
n Fit the auxiliary bracket onto the switch and place the locking bush on it.
n Fit the cam and screw it with the locking bush. n Fit the lever onto the lock shaft in unlock position from back and tighten the
n Fit auxiliary contact at the corner and screw it diagonally. lever by providing U clamp and screw.
n Fit the two NO/NC auxiliary at the other corner and screw it properly, if
n Fit the Square pipe assembly with the switch main shaft and adjust the
required.
position so that the lever can lock it from behind of this assembly and
For CSSD100- 160A Compact (ZX1, ZX16) tighten the screw.
n Place the auxiliary and name plate at rear end (opposite to mechanism) Auxiliary Contacts - 200A & above Castle Lock
by ensuring name plate between auxiliary and switch and screw them
properly. Key Interlock
n Fit the cam on the main shaft and screw it on the flat surface of the shaft.
n Make a hole in the panel door for castle lock fitment as per given drawing.
For CSSD200-400A Compact (ZX 37, ZX38)
n Fit the key lock onto the panel door from front.
n Fit the auxiliary contact on the top of mechanism and screw it diagonally
at the provided holes properly. n Fit the lever onto the lock shaft and circlip it in unlock position.
n Fit the two NO/NC auxiliary at the top of the auxiliary and screw it
diagonally, if required. n Fit the square pipe assembly with the switch main shaft and adjust the
position so that the lever can lock it in grove provided and tighten the
For CSSD 400-800A (ZX33, ZX34) screw.
n Fit the auxiliary contact on the top of mechanism and screw it diagonally
on the provided thread. Auxiliary Contacts - 100A to 160A Key Lock
n Fit the two NO/NC auxiliary at the top of the auxiliary and screw it Door Mounting Kit (25-125A)
diagonally, if required.
n Fit the switch at the rear using din rail mounting channel.
For CSSD1000-3150A (ZX 35, ZX36)
n Mount the channel using hole provided for screwing on the door.
n Fit the cam on the tubular shaft with the square bush .
n Fit the auxiliary contact along with the bracket (Z type) by screwing
diagonally, if provided separately.
n Place and screw the auxiliary contact onto the mechanism by matching Handle mounting Kit (200A-1800A)
of bracket hole and tubular shaft.
n Unscrew the bolt (provided for earthing on mechanism) and Philips head
Auxiliary Contacts ratings screw (given below the earth bolt) as shown in model.
n Thermal Rating 10A Door Mounting Kit n Fit the handle mounting bracket and tighten the bolt and screw. Handle Mounting Kit
n AC 15 @ 415V - 4A (25A - 125A Type D) (200A - 1800A)
n DC 13 @ 220V - 1A n Fit the handle assembly on given profile of the mounting kit.

Castle Lock Key Interlock

A

UNLOCKED UNLOCKED POSITION

POSITION
CASTLE
KEYLOCK
LOCKED POSITION

19.2
SQ. PIPE
SWITCH SHAFT
8.0
LEVER

LOCKED POSITION
Catalogue No. Type of Switch Panel Drilling Plan HANDLE Panel Punching Plan Catalogue No. Type of Switch ‘A’
CSSDZW15 CSSD 25~160A CSSDZW16 CSSD 25~160A 60.7 ±0.3
CSSDZW4 CSSD 200~3150A CSSDZW5 CSSD 200~3150A 66.0 ±0.3

14 15
Dimensional Details
25A & 40A Enclosures CSSD25A - 125A
For 25A-40A 3P/4P For 25A-40A 3P/4P For 125A 3P/4P & 63A 4P For 16A - 125A 3P/4P
& 63A 3P & 63A 3P
Toggle Type
Plastic Enclosures Metallic Enclosures Aluminum Enclosures
31.5
68 3P 4P 201 F
4- 7
55 123

157 130
37
214 134
165
299

105
110 85
4.5 30
F
60 B
E
A
30
42.5 45 57.5 (Mtg.) 43.5
30 CSSD16D3/D4 CSSD63K3/K4
54.5 51 70 27 104
61.5 109 133 36 CSSD40D3/D4 125D3
85 - 110 165 A 110 147
120
24 B 92 123
21 11 37 15
46 C 112 179
23, 29 D 130 203
E 82 94
Ø 23, Ø 29, Ø 37
F 42 42
Dimensions are in mm.

63A, 100A & 125A (Type D/K) 100A - 160A (DM)

Rotary Type 3 Pole
Toggle Type
7 9
68
S 40 S

83.7

4.2
4.2 83.7

S 40
42.5 50 (Mtg.) 18 43.5 90
50 (Mtg.)
57.5 52.5 55 124 40
20 L
52.5 90
51
135~235 L
85 - 110 70 A
A

63A Rotary Type 3 Pole 63A, Toggle Type 3 Pole

6.5
6.5
2.5 21 2.5 21 Dimensions Front Operated Dimensions Side Operated
Rating A L S Rating A L S
3P 4P 3P 4P 3P 4P 3P 4P
4.5 100A, 125A, 160A 190 230 160 200 2 100A, 125A, 160A 205 245 158 198 2
4.5
50.5 43 77
50.5 43 77

10 200A - 400A (DM)

46 30
60 70 (Mtg.) 15 18 10
77 50 (Mtg.) 30
75 SLOT (9x7)
85 - 100 78 70 (Mtg.) 15 Ø7 Ø (X)
S
77
100A & 125A Rotary Type 3 Pole 100A & 125A, Toggle Type 3 Pole S

4 Pole
102 (Mtg.) 102 (Mtg.)
75 30 15 6.5 30 15 6.5
2.5 21 2.5 21
4 40
40 51 105
105 L
4.5 190~300
4.5 32 46 30 ( Y)
50.5 43 77 A
L
50 .5 43 77 97 8
A
Dimensions Front Operated
Rating A L S X Y P
10
3P 4P 3P 4P
Dimensions Side Operated
46 18
110 46 200A 198 244 157 203 4 8.5 20 46 Rating A L S
60
78 3P 4P 3P 4P
85 - 110 11 0 250~315A 198 244 157 203 4 11 25 46
400A 230 292 190.5 252.5 4 11 30 62 200-315A 217 262 155.5 200.5 4
63A, 100A & 125A Rota ry Type 4 Pole 63A, 100A & 125A, Toggle Type 4 Pole

ILLUSTRATIONS NOT TO SCALE ILLUSTRATIONS NOT TO SCALE

16 17
Dimensional Details
400A - 800A SS Enclosure 100A - 400A (DM) & 400A - 3150A

TOP VIEW
7 T SLOT (12 X 7) FRONT VIEW
A
S 45 D
DOOR KNOB
KNOCKOUTS

150 B

7
29 P Q GLAND PLATE
130 L
TOP & BOTTOM
64 220~325 L A
A

Rating A B L P Q S T Rating A L
3P 4P 3P 4P 3P 4P 3P 4P
400A 211 257 205 151 197 46 25 4 11 400A 265 311 151 197
630A 244 306 223 183 245 62 40 4 13.5 630A 298 360 183 245 MOUNTING HOLE
800A 260 330 223 199 269 70 40 5 13.5 800A 314 384 199 269
G

Rating A B C D E F G SS Enclosure Details

1000A - 1600A
100 ~ 160A (DM- 3P/4P) 275 275 180 235 235 115 233 Gasket Type EPDM Sponge Rubber
200~ 400A (DM-3P/4P) Cover Sheet Thickness 18 SWG
400A (K-3P/4P) 325 400 220 285 360 155 283 Gland Sheet Thickness 16 SWG
630 - 800A (3P) Enclosure Paint Shade Basalt Gray RAL 7012
630 - 800A (4P) 400 400 220 360 360 155 358 Door Paint Shade Light Gray RAL 7035
1000 - 1600A (3P) 600 500 275 560 460 210 558 IP Level IP54
1000 - 1250A (4P) & 2500 - 3150A (3P) 600 600 350 560 560 285 483 Door Hinge Degree 120
O

1600 - 3150A (4P) 700 600 350 660 560 285 658 Earthing Studs 2

Mounting Details, 100A - 315A (DM) & 200A - 3150A

100~160A (DM) For Mounting Details

39.6
4X 7
24.5 FOR HANDLE Rating K L M U V
Rating A L T MOUNTING TP 4P
ON DOOR
3P 4P 3P 4P
1000A 383 483 318 418 8 100A - 160A 60 160 200 7 - -
K
1250A 383 483 318 418 8 400A 150 151 197 7 7 28
1600A 383 483 318 418 10 630A 150 183 245 7 7 28
800A 150 199 269 7 7 28
1000A - 1250A 190 278 358 9 24.5 -
2000A - 3150A 45 L
4- M
FOR SWITCH
1600A - 1800A 190 396 535 9 24.5 -
FOR HANDLE MOUNTING 2500A - 3150A 190 403 542 9 24.5 -
FIXING IN PANEL

1000~3150A 400~800A 200~400A (DM)

V
V

U K
K
K
24.5
U
Rating A L T
3P 4P 3P 4P
L L
2000A 468 607 403 542 8
2500A 468 607 403 542 8
3150A 468 607 403 542 10 L
LINKS ARE NOT IN STANDARD SCOPE OF SUPPLY.

ILLUSTRATIONS NOT TO SCALE. ILLUSTRATIONS NOT TO SCALE

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