ARABIAN INTERNATIONAL COMPANY

PROCEDURE QUALIFICATION RECORD (PQR)

Procedure Qualification No. : AIC-ASF-PQR-133 Rev 0 Date: 22/Feb/20

WPS No.: AIC-ASF-WPS-133

Welding Process(es): GTAW, FCAW, SAW & SMAW

Type (Manual, Automatic, ): Manual (SMAW & GTAW), Machine (FCAW) & Machine (SAW)

Code: ASME IX X API 1104 AWS D1.1 ASME B31.3 OTHER

JOINTS (QW-402)

a= 75°

b= 70 mm

d= 3 mm

c= 2 mm

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)

P-No. 1 Group No. 1 & 2 To P-No. 1 Group No. 1 & 2 Temperature: 637°C
Material Spec. SA 516 Time: 6 Hours & 45 Minutes
Type / Grade Gr. 60 / 70 N Others: Unrestricted Heating Rate : 300°C / Hr

Thickness of Test Coupon (Base metal): 70 mm Restricted Heating Rate : 70°C / Hr

Diameter of Test Coupon: N/A (Plate) Restricted Cooling Rate : 50°C / Hr

Maximum Pass Thickness: No individual pass is greater than 13 mm.

T limits (S. cir. arc): N/A (Plate)

Heat treatment condition for test coupon Normalized

Other: Heat No. 475139/301247

FILLER METALS (QW-404) GAS (QW-408)

GTAW FCAW SAW SMAW Gas(es) Composition Flow Rate (CFH)

SFA Specification: 5.18 5.36 5.17 5.1 Shielding: (GTAW) Argon 99.997% 20

AWS Classification: ER70S-2 E71T1-C1A0-CS1 EM12K E7018-H4 Shielding: (FCAW) CO2 100% 28 / 13 LPM

Filler Metal F.No.: 6 6 6 4 Trailing: N/A N/A N/A

Weld Metal Analysis A.No.: 1 1 1 1 Backing: N/A N/A N/A

Size of Filler Metal: 2.4 1.6 4 3.2 Other N/A N/A N/A

Filler Metal Product Form : Bare Flux Cored N/A N/A

Supplemental Filler Metal: N/A None None N/A

Electrode Flux Classification: -- -- F7A2 -- ELECTRICAL CHARACTERISTICS (QW-409)

Flux Type : -- -- Basic -- Current : Refer Table 1

Flux Trade Name: -- -- GEKA -- Polarity : Refer Table 1
Weld Metal Thickness: 6 mm 21 mm 23 mm 20 mm Amps : Refer Table 1 Volts : Refer Table 1
Electrode Brand: ESAB HYUNDAI GEKA GEKA Tungsten Electrode Size 2.4 mm, EWTh-2, 2%
Electrode Certifcate No.: PVT38073789T MF9732B31 16404975018 18-329345130 Mode of Metal Transfer For FCAW - Spray Transfer
Alloy Flux N/A N/A None N/A Heat Input : Refer Table 1
Alloy Elements N/A None None N/A Other: N/A
Recrushed Slag N/A N/A None N/A

t limits ( S. cir. arc ) N/A None N/A N/A

Other : SAW Flux Lot No. 101609-39519

POSITION (QW-405) TECHNIQUE (QW-410)

Position (s) 3G (GTAW, FCAW, SMAW) Travel Speed: Refer Table 1

Weld Progression (Uphill, Downhill): UPHILL String or Weave Bead: STRING & WEAVE

Other : 1G (SAW) Oscillation: NA

PREHEAT (QW-406) Multipass or Single Pass: MULTI PASS

Single or Multiple Electrode: SINGLE

Preheat Temperature: 80°C (For each process) Use of thermal process NONE

Interpass Temperature(Max): 224 °C (For each process) Other: Wire Feeder Speed FCAW - 200 inch per minute

Other: SAW - 40 inch per minute

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 ARABIAN INTERNATIONAL COMPANY

ELECTRICAL CHARACTERISTICS (QW-409) - Table 1

Voltage Travel
Filler Metal Current Heat Input
Weld Layers (Passes) Process Range Speed Range
Classification Dia. Type Polarity Amp. Range Volts (mm/min) (KJ/mm)
1 Root GTAW ER70S-2 2.4 mm DCEN 110-120 9-10 75 0.96
2 Hot GTAW ER70S-2 2.4 mm DCEN 150-160 11-12 120 0.96
3 Fill GTAW ER70S-2 2.4 mm DCEN 150-160 11-12 100 1.15

4 Fill FCAW E71T1-C1A0-CS1 1.6 mm DCEP 230-250 25-26 300 1.30

5 Fill FCAW E71T1-C1A0-CS1 1.6 mm DCEP 245-260 27-28 240 1.82
6, 7 Fill FCAW E71T1-C1A0-CS1 1.6 mm DCEP 245-260 27-28 230 1.89
8, 9 Fill FCAW E71T1-C1A0-CS1 1.6 mm DCEP 245-260 27-28 250 1.74
10, 11 Fill FCAW E71T1-C1A0-CS1 1.6 mm DCEP 270-285 31-34 260 2.23
12, 13, 14 Fill FCAW E71T1-C1A0-CS1 1.6 mm DCEP 245-260 28-29 230 1.96
15, 16, 17 Fill FCAW E71T1-C1A0-CS1 1.6 mm DCEP 235-250 28-29 200 2.17

18, 19, 20 Fill SAW F7A2-EM12K 4.0 mm DCEP 500-600 28-30 400-500 2.70
21, 22, 23, 24 Fill SAW F7A2-EM12K 4.0 mm DCEP 550-650 30-32 400-500 2.97
25, 26, 27, 28 Fill SAW F7A2-EM12K 4.0 mm DCEP 550-650 32-34 400-500 3.31
29, 30, 31, 32 Fill SAW F7A2-EM12K 4.0 mm DCEP 550-650 32-36 400-500 3.51
33, 34, 35, 36 Fill SAW F7A2-EM12K 4.0 mm DCEP 550-650 32-36 400-500 3.51
37, 38, 39, 40, 41 Cap SAW F7A2-EM12K 4.0 mm DCEP 550-650 30-32 400-500 3.12

Back Weld
1 Fill SMAW E7018-H4 3.2 mm DCEP 90-110 19-21 60 2.31
2 Fill SMAW E7018-H4 3.2 mm DCEP 115-125 21-24 75 2.40
3, 4 Fill SMAW E7018-H4 3.2 mm DCEP 125-135 22-25 110 1.84
5, 6, 7 Fill SMAW E7018-H4 3.2 mm DCEP 120-130 21-25 100 1.95
8, 9, 10, 11 Fill SMAW E7018-H4 3.2 mm DCEP 120-130 21-25 95 2.05
12, 13, 14, 15 Fill SMAW E7018-H4 3.2 mm DCEP 125-135 22-25 120 1.68
16, 17, 18, 19, 20 Cap SMAW E7018-H4 3.2 mm DCEP 112-122 20-24 110 1.59

Illustration 3: Weld Sequence/passes

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 ARABIAN INTERNATIONAL COMPANY

PQR No.: AIC-ASF-PQR-133

TENSILE TEST (QW-150)

Width Ultimate Total Load Ultimate Unit Stress

Specimen No. Thickness (mm) Area (Sq.mm) Type of Failure and Location
(mm) (KN) (Mpa / psi)

T-1A 18.97 21.27 403.28 212.10 525.94 / 76,278 Base Metal

T-1B 19.02 22.40 426.05 213.50 501.11 / 72,677 Base Metal

T-1C 19.05 22.87 435.67 225.70 518.05 / 75,134 Base Metal

T-2A 19.01 19.80 376.40 201.80 536.13 / 77,756 Base Metal

T-2B 18.94 21.93 415.35 211.40 508.97 / 73,817 Base Metal

T-2C 19.06 24.53 467.54 238.40 509.90 / 73,952 Base Metal

Test Result : Satisfactory. Refer Report No. FSL/T&B/1256-2020

GUIDED BEND TESTS (QW-160)

Type and Figure No. Result

SIDE BEND 1 SATISFACTORY

SIDE BEND 2 SATISFACTORY

SIDE BEND 3 SATISFACTORY

SIDE BEND 4 SATISFACTORY

NOTE: Refer Report No. FSL/T&B/1256-2020

TOUGHNESS TESTS (QW-170)

Impact Values
Specimen No. Notch Location Specimen Size Test Temperature Drop Weight Break (Y/N)
J % Shear mm

Refer Report No. FSL/CIT/1259-2020, 1260-2020, 1261-2020 & 1262-2020

FILLET WELD TEST (QW-180) N/A

Result-Satisfactory: Yes No. Penetration into Parent Metal: Yes No

Macro Results: N/A

OTHER TESTS

Type of Test: Hardness Test Refer to Report No. FSL/HT/1257-2020 & 1258-2020

Deposit of Analysis: Macrograph Report No. FSL/MG/1258A-2020

Other: Post Weld Heat Treatment Report No. Petrochem-01897

Radiographic Test Report No. 069315

Welder's Name: Eduardo Bumagat Jr. (GTAW+FCAW+SMAW) Stamp No: 18332

Jamal Hussain Bepari (SAW) 6771

Tests Conducted by: FUGRO SUHAIMI LTD. Laboratory test No. FSL/T&B/1256-2020

FSL/HT/1257-2020 & 1258-2020

FSL/CIT/1259-2020 & 1260-2020

FSL/CIT/1261-2020 & 1262-2020

We certify that the statements in this record are correct and the test welds were prepared, welded and tested in

accordance with the requirements of Sec.IX of ASME Boiler and Pressure Vessel Code - Edition 2019.

Organization : Arabian Internal Company Client/Third Party

Certified by: Approved By:

Welding Engineer QC Manager

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