This document provides the Procedure Qualification Record (PQR) for Submerged Arc Welding (SAW) of SA516 Grade 60/70 steel with F7A2-EM12K filler metal. Key details include:
1) Welding was conducted in the 1G position with an uphill progression at travel speeds of 490-652 mm/min.
2) Tensile and guided bend tests met requirements, demonstrating satisfactory weld quality.
3) Impact tests were conducted but results are reported separately in another document.
This document provides the Procedure Qualification Record (PQR) for Submerged Arc Welding (SAW) of SA516 Grade 60/70 steel with F7A2-EM12K filler metal. Key details include:
1) Welding was conducted in the 1G position with an uphill progression at travel speeds of 490-652 mm/min.
2) Tensile and guided bend tests met requirements, demonstrating satisfactory weld quality.
3) Impact tests were conducted but results are reported separately in another document.
This document provides the Procedure Qualification Record (PQR) for Submerged Arc Welding (SAW) of SA516 Grade 60/70 steel with F7A2-EM12K filler metal. Key details include:
1) Welding was conducted in the 1G position with an uphill progression at travel speeds of 490-652 mm/min.
2) Tensile and guided bend tests met requirements, demonstrating satisfactory weld quality.
3) Impact tests were conducted but results are reported separately in another document.
This document provides the Procedure Qualification Record (PQR) for Submerged Arc Welding (SAW) of SA516 Grade 60/70 steel with F7A2-EM12K filler metal. Key details include:
1) Welding was conducted in the 1G position with an uphill progression at travel speeds of 490-652 mm/min.
2) Tensile and guided bend tests met requirements, demonstrating satisfactory weld quality.
3) Impact tests were conducted but results are reported separately in another document.
JOINTS (QW-402) a = 80 ⁰ b = 10 mm c = 4.0 mm d = 0 mm
BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material Spec. SA516 Grade 60/70 Temperature: N/A Type / Grade SA516 Grade 60/70 Time: N/A P-No. 1 Group No. 1, 2 to P-No. 1 Group No. 1, 2 Heating Rate: N/A Thickness of Test Coupon (Base metal): 8 mm Cooling Rate: N/A Diameter of Test Coupon: NA Others: N/A Maximum Pass Thickness: 4 mm Other: HT# 817554
FILLER METALS (QW-404) GAS (QW-408)
Percent SAW Gas(es) Flow Rate Composition SFA Specification: A5.17 Shielding: None N/A N/A AWS Classification: F7A2-EM12K Trailing: None N/A N/A Filler Metal F.No.: 6 Backing: None N/A N/A Weld Metal Analysis A.No.: 1 Other Size of Filler Metal: Ø4.0 mm Filler metal Product Form : Solid/Bare Supplemental Filler Metal: N/A Electrode Flux Classification: F7A2-EM12K ELECTRICAL CHARACTERISTICS (QW-409) Flux Type : Basic Current : DC Flux Trade Name: Geka ELIFLUX BFB Polarity : EP Weld Metal Thickness: 8 mm Amps : See table belowVolts : see table below Electrode Brand: Geka ELIFLUX BFB/Geka S2 SI Tungsten Electrode Size NA Lot / Batch No 101517-49418/16402174718 Mode of Transfer NA Others None Heat Input : See table below Other: POSITION (QW-405) TECHNIQUE (QW-410) Position (s) 1G Travel Speed: 490-652 mm/min Weld Progression (Uphill, Downhill): Uphill String or Weave Bead: String Other : Cotact tube to work distance 25-40 mm PREHEAT (QW-406) Multipass or Single Pass: Multiple Single or Multiple Electrode: Single Preheat Temperature : 21°C Single / Double side Welding: Single / Double Interpass Temperature: 185 ⁰C Max Max Weave width N/A Method of back Gouging Arc Gouging / grinding /Grinding Intial and inter-pass Cleaning Grinding & Brushing ELECTRICAL CHARACTERISTICS (QW-409) Voltage Travel Filler Metal Current Heat Input Weld Layers Process Range Speed Range (Passes) Type Polarity Amp. Range (mm/min) Max (KJ/mm) Classification Dia. Volts 1(Root) SAW F7A2-EM12K 4.0 mm DCEP 399-436 25-26 652 0.92-1.04 2 (Fill/Cap) SAW F7A2-EM12K 4.0 mm DCEP 525-565 29-30 532 1.72-1.91 3 (BW) SAW F7A2-EM12K 4.0 mm DCEP 489-542 27-28 490 1.62-1.86
FORM-QL-21 Rev.-0 Page 1 of 2
ARABIAN INTERNATIONAL COMPANY
PQR No.: AIC-ASF-PQR-0121
TENSILE TEST (QW-150) Width Thickness Area Ultimate Total Ultimate Unit Stress Type of Failure and Specimen No. (mm) (mm) (Sq.mm) Load (KN) Mpa Location Ductile T-1 7.62 18.98 148.72 82.70 571.80 / 82,930 Base metal Ductile T-2 7.71 19.03 149.71 84.10 573.20 /83,133 Base metal Material : A516 Gr 60/70 Test Result : Satisfactory Refer Fugro-Suhaimi Report # FSL/T&B/1918-2019 GUIDED BEND TESTS (QW-160) Type and Figure No. Result Face Bend Test-1 Fig. QW-462.3 (a) Satisfactory Face Bend Test-2 Fig. QW-462.3 (a) Satisfactory Root Bend Test-1 Fig. QW-462.3 (a) Satisfactory Root Bend Test-2 Fig. QW-462.3 (a) Satisfactory NOTE: Plunger Size 32 mm , Degree of Bend 180⁰ ( Fig QW-.466.1) No open discontinuity observed in the weld and HAZ on convex surface of the specimens after bending Refer Fugro-Suhaimi Report # FSL/T&B/1918-2019 TOUGHNESS TESTS (QW-170) Test Specimen No. Notch Location Notch Type Impact Drop Weight Break Temperature Values % Shear Mills Break (Y/N)
Refer Fugro-Suhaimi Report # FSL/CIT/1919-2019
FILLET WELD TEST (QW-180) (N/A)
Result-Satisfactory: Yes No. Penetration into Parent Metal: Yes No
Macro Results: N/A
OTHER TESTS Type of Test: RT Report No SOGEC-RT/ 18/111232. Deposit of Analysis: Impect Test Report Refer to FSL/CIT/1911-2019 Other: Hardness Test Report Refer to FSL/HT/1909-2019 & 1910-2019 Welder's Name: Mario G Ramos Jr Stamp No: 15268 Tests Conducted by: Fugro Suhaimi Ltd Laboratory Test No: FSL/T&B/1908--2019, FSL/HT/1909-2019 & 1910-2019 FSL/CIT/1911-2019. We certify that the statements in this record are correct and the test welds were prepared, welded and tested in accordance with the requirements of Sec.IX of ASME Boiler and Pressure Vessel Code -2017
Organization: Arabian International Company
Prepared By: Prepared By:
Ahmed Medany Zaki Ramadan Welding Engineer QC Manager
