General 30BR
General 30BR
General 30BR
Variodyn Harmonization
CH–6052 Hergiswil
Group: 1–11.100 Variodyn VF30BR / VF50BR / VF85BR K 603505 E
Lead Office: EBI21 9905 Page 1 / 35
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Contents: Page
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Basic Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.1 Variodyn Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.2 Elevator Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Scope of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 New Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1.1 Geared . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1.2 Gearless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Modernization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.1 AM-Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.2 FM/VM-Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Product Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1 Product Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2 Product Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.1 Function overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in
6.2.3 DC–Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2.4 Braking Chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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6.2.5 Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2.6 Output circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2.7 Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2.8 Control and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2.9 Auxiliary Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2.10 Matching Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2.11 Failure Current Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4 Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.4.1 Layout VF30BR (N.I.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.4.2 Layout VF50/85BR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7 Replaced Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
to third parties.
8 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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1 General
tions.
to third parties.
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N. I. 2)
Feedback of: speed
TX–GC
3 phase mains
AC power
MOD
Feedback of:
Control has Interface
24V .. 230V Interface module current
PVEC &
PIOVECL
PITCM
MOD 1)
PTCM
1. Motor contactors are outside the Variodyn Converter, if the trip control module PTCM is used
2. Optional: operation without motortacho possible in a restricted operating range
3. According to DYNATRON–S type interface standard
Two main building blocks of the VVVF converter are the Drive Command Module (basically the drive regula-
tion) and the Power Module (basically the energy conversion module). This design is used for the entire
range of Variodyn converters thereby being a unified solution for low, mid and high rise drives.
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in
adapts the 24V–interface to virtually every elevator control (1). An additional shaft information is usu-
ally required.
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2 Reference Documents
[1] TK Installation VF30BR/VF50BR/VF85BR K 603 506
[2] TK Maintenance VF30BR/VF50BR/VF85BR K 603 507
[3] TK Commissioning VF30BR/VF50BR/VF85BR K 603 492
[4] TK Diagnostics VF30BR/VF50BR/VF85BR K 603 493
[5] Drive calculation program VFG K 605 012
[6] Increment Pulse Generator IG 2000 K 602 727
[7] IG Mouting Set W53–W60 / W163–W250 and other K 603 378
[8] TK Commissioning and Installation VF30BR/VF50BR/VF85BR with PTCM K 603426
3 Scope of Application
Each installation must be calculated by using the official calculation computer program (5) or official convert-
er/drive duty tables with the specific installation data. Use of the drive calculation program is the most flexible
and most precise way to consider specific installation data and to avoid ”type jumps” (gears, hoisting motors,
frequency converters).
Encoder: – IG 2000
VM–Motors
– IG 2048
FMP–Motors
– IG xxx 1)
FM 355
– IG xxx 1)
FM 280
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The frequency converters are intended for the following main application areas:
3.1.1 Geared
GQ [Kg] 500 630 800 1000 1250 1360 1600 1815 2000 2500 3200 4000
GK [Kg] 800 900 1200 1500 1900 2100 2400 2700 3000 3800 4800 6000
GQ [Kg] 500 630 800 1000 1250 1360 1600 1815 2000 2500 3200 4000
GK [Kg] 800 900 1200 1500 1900 2100 2400 2700 3000 3800 4800 6000
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GQ [Kg] 500 630 800 1000 1250 1360 1600 1815 2000 2500 3200 4000
GK [Kg] 800 900 1200 1500 1900 2100 2400 2700 3000 3800 4800 6000
GQ [Kg] 500 630 800 1000 1250 1360 1600 1815 2000 2500 3200 4000
GK [Kg] 800 900 1200 1500 1900 2100 2400 2700 3000 3800 4800 6000
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3.1.2 Gearless
x 32 0.6 1.00
– 20 0.4 0.63
GQ [Kg] 500 630 800 1000 1250 1360 1600 1815 2000 2500 3200 4000
GK [Kg] 900 1200 1500 1900 2100
3.2 Modernization
The VF30BR, VF50BR and VF85BR are released for Modernization with the following components:
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3.2.1 AM-Motors
x 80 0.8 2.50
GQ [Kg] 500 630 800 1000 1250 1360 1600 1815 2000 2500 3200 4000
GK [Kg] 800 900 1200 1500 1900 2100 2400 2700 3000 3800 4800 6000
x 80 0.8 2.50
VF30BR VF30BR VF50BR VF50BR VF50BR VF50BR VF85BR VF85BR VF85BR VF85BR
x 50 0.7 1.60
VF30BR VF30BR VF30BR VF30BR VF50BR VF50BR VF50BR VF50BR VF50BR VF85BR
x 32 0.6 1.00
no tacho no tacho no tacho
VF30BR VF30BR VF30BR VF30BR VF30BR VF30BR VF50BR VF50BR VF50BR VF50BR
– 20 0.4 0.63
no tacho no tacho no tacho no tacho
GQ [Kg] 500 630 800 1000 1250 1360 1600 1815 2000 2500 3200 4000
GK [Kg] 800 900 1200 1500 1900 2100 2400 2700 3000 3800 4800 6000
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3.2.2 FM/VM-Motors
x 80 0.8 2.50
GQ [Kg] 500 630 800 1000 1250 1360 1600 1815 2000 2500 3200 4000
GK [Kg] 800 900 1200 1500 1900 2100 2400 2700 3000 3800 4800 6000
Tab. 8 Typical Application Range (Worm Gear; KZU=1) only possible with tachometer
x 80 0.8 2.50
VF30BR VF30BR VF30BR VF50BR VF50BR VF50BR VF85BR VF85BR VF85BR VF85BR
x 50 0.7 1.60
VF30BR VF30BR VF30BR VF30BR VF30BR VF50BR VF50BR VF50BR VF50BR VF85BR
x 32 0.6 1.00
VF30BR VF30BR VF30BR VF30BR VF30BR VF30BR VF30BR VF50BR VF50BR VF50BR
– 20 0.4 0.63
GQ [Kg] 500 630 800 1000 1250 1360 1600 1815 2000 2500 3200 4000
GK [Kg] 800 900 1200 1500 1900 2100 2400 2700 3000 3800 4800 6000
Tab. 9 Typical Application Range (Worm Gear; KZU=2) only possible with tachometer
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5 Product Structure
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6 Product Description
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6.2 Variodyn VF30BR / VF50BR / VF85BR Functional Blocks (see Fig. Fig. 2, Fig. 3)
The frequency converter VF30BR / VF50BR / VF85BR converts a three–phase supply with constant voltage
and frequency into a three–phase supply with variable voltage and frequency.
6.2.1 Input Circuit
The input circuit consists of the following elements: mains filter (FEN), charging resistor (WGR), charging
contactor (SGRW) and main’s contactor (SH). These switch the three–phase supply to the converter and
damp the high–frequency interference generated in the appliance.
The VF30BR uses instead of of the WGR and the SGRW a precharging function from Mini SkiiP8.
6.2.2 Rectifier
The uncontrolled rectifier (consisting of diodes) has the task of rectifying the three–phase main’s voltage and
using this to supply an intermediate direct–voltage circuit.
6.2.3 DC–Link
The intermediate direct–voltage circuit (DC–Link) smoothes the direct voltage (CKZ) and damps the mains–
current harmonics (LKZ).
Y–capacitors (CDCL) are between plus and minus to improve the EMC behavior.
6.2.4 Braking Chopper
The braking chopper limits the intermediate–circuit voltage when the elevator motor is operating as a genera-
tor and at the same time converts the energy occurring into heat by means of a forced–ventilated brake resis-
tor (WBR).
No energy is returned into the mains.
The IGBT and the correspondent free–wheeling diode for the braking chopper with the respective driver and
DC–link voltage regulator is integrated in the SKiiP module.
The braking–chopper device records the intermediate–circuit voltage and regulates it by controlling a transis-
tor according to the 2–point control method.
6.2.5 Inverter
The inverter breaks down the smoothed direct voltage into a three–phase system with variable voltage and
frequency by suitable switching of the IGBTs (Insulated Gate Bipolar Transistor). The IGBTs are designed
as a three–phase bridge (SkiiP mdule). The control signals, which are generated by the drive controller (PIO-
VECL3 & PVEC) are galvanically separated and amplified by the driver stages (within the SKiiP module). The
inverter protective functions (overcurrent, overvoltage, excess temperature, short–circuits) are monitored
and processed directly or indirectly by the PIOVECL3 & PVEC.
6.2.6 Output Circuit
Du/dt filter (FEMH) to limit voltage slewrate of the inverter output (Optional). Recommended for moderniza-
tion with old motors and for an excellent EMI behavior.
6.2.7 Regulation
The drive controller (PIOVECL3 & PVEC) receives the speed reference value from the drive interface subsys-
tem via an RS 485 interface. It receives the actual speed value from an incremental encoder, which is an
IG2000 for geared. The difference signal of the reference value and the actual value is processed in the speed
regulator.
The flux reference value is formed from the motor parameters and the intermediate–circuit voltage. The differ-
ence signal of the flux reference value and calculated actual flux value is processed in the flux regulator.
A current reference value is calculated by means of the output of the flux regulator and the speed regulator
and is transmitted to a current regulator witch generates a voltage reference. The pulse with modulation finally
generates the corresponding control signals for the six power transistors (IGBTs) so that the motor voltage
exactly follows the predetermined reference value.
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Building Frequency
Voltage
208 VAC 60 Hz
220 VAC 50/60 Hz Without Auto Transformer for VF30BR Umot=180 V
230 VAC 50/60 Hz Without Auto Transformer for VF30BR Umot=180 V
380 VAC 50/60 Hz Without Auto Transformer for VF30/50/85BR Umot=340 V
400 VAC 50 Hz Without Auto Transformer for VF30/50/85BR Umot=340 V
415 VAC 50/60 Hz Without Auto Transformer for VF30/50/85BR Umot=340 V
460 VAC 60 Hz Without Auto Transformer for VF50/85BR Umot=414 V
480 VAC 60 Hz Without Auto Transformer for VF50/85BR Umot=414 V
550 VAC 60 Hz
575 VAC 60 Hz
600 VAC 60 Hz
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General Data
Nominal Speed VKN v 2.5 m/s (v 4 m/s Gearless)
Car load GQ according to VKN (see chapter 2)
Travelling height HQ according to drive calculation program [5]
Permissible motor power PMN according to drive calculation program [5]
Minimal floor distance 30 cm
Relevelling Yes
Stopping accuracy v 3 mm
Acceleration adjustable
Deceleration adjustable
Jerk adjustable, v 1 m/s3
Maximal vertical vibration in car v 20 mg
Maximal jerk in car < 2 m/s3
Direct landing Yes
To reach this values a suitable mechanical installation (gear, hoisting motor, ropes, car , shaft) is required.
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1) 2)
INE @ UN @ TP @ ZKH @ QW
POW + EAWD + INE @ UN @ TP @ ZKD
3600 3600
TP: Fictive duty cicle factor of nominal duty per trip (TP[3s (approx.))
QW: Heat Factor (QW[0.75)
ZKD: Trips per day
ZKH: Starts per hour
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Explanations:
1) The requirements must be fulfilled with EMC–filter and dc–link choke.
2) SUD = Ǩ3 x 340/414 V x IC2D
3) SUN = Ǩ3 x UC2N x IC2M
4) Trips according to the following short load cycle
5) Effective value
6) UN v 220 / 360 V with power derating (automatically reduction of acceleration and nominal speed if
necesary)
7) UN v 434 V with power derating (automatically reduction of acceleration and nominal speed if necessary)
8) Fundamental harmonic
9) Voltage difference between 2 phases <3%
10) With VM motors.
11) Total harmonic distortion THD v 5% for mains voltage is typically fulfilled but also depends on the quality
of the system voltage supplied by the utility.
12) With motor speed encoder
13) Power derating with motors less than 340/414VAC motor nominal voltage (U2N)
IC2Z 1)
IC2M
IC2D
IC2B
IC00
t1 t2 t3 t4 t5
Triangle trips (i. e. 3s accel., 3s brake, 6s pause) are possible, but not more than three
in a row.
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6.4 Layouts
6.4.1 Layout VF30BR (N.I.)
13
11 12
2
7
9
5
10
Fig. 4 Picture Shows Converter VF30BR for Cabinet Installation (N.I.) / For MOD add PITCM /PTCM
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7 8
Be careful that no wires
contacs the resistors
10
1
2
11
3 12
4
13
5
6 14
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15 18
16
19
20
17
21
22
Fig. 7 Picture Shows Converter VF85BR (N.I.) / For MOD add PTCM / PITCM
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Control
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100
300
(2104)
100 100
1804
4 M6
100
46 908 46
17.5 17.5
Cabinet base 1000
front panel 340
375
400
100
cable input
and output
ca. 900
135 º 135 º
Drilling template
17.5 340
A
46
ca. 1700
Maintenance
surface acc. to
local regulations
Ğ14
(1000)
908
4
Reference:
– Min. distance from the side 100 mm
– A: according to local regulations, min. however 800 mm (400)
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6.5.2 Modernization
4 Ĭ8
min. 50 wide
min. 50 wide
200
200
645
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1500
Drilling template
1250 200
385
410
4 Ĭ10
440
80
1250 200
300 1500
100
(585)
410
0
I
S
H
JT1
100
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1 2 3
1 2 3
150
1 2 1 2
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Dimensions
Installation A B C
[mm] [mm] [mm]
0 > 500 300
Cabinet 20 > 200 300
100 > 100 300
Wall 100 0 300
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CH–6052 Hergiswil Variodyn VF30BR / VF50BR / VF85BR K 603505 E Page 35
CD TECHNICS S– / C– 1–11.1/1
7 Replaced Components
– TX4 with VF35 / VF45 / VF70
– VF30_MOD
The frequency converter Variodyn 100BR with the Miconic TX control replaces the VF 100 AEG in the corre-
sponding areas of application.
8 Interfaces
Interfaces are shown in the system overview (chapter 1.2).
9 Abbreviations
Modification:
Date: