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SIG Motorized Valve

The document provides instructions for calibrating and operating a SIG motorized valve. It contains the following key details: 1. The valve uses a step motor, timing belt, and screw to convert rotational movement to linear movement and open/close the valve. Springs ensure proper closing. 2. The control board controls the motor and sensors via connectors for power, signals, and motor connection. 3. The calibration procedure sets the close and maximum open positions by adjusting the valve position at 4mA and 20mA input signals.

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Alexandre Ferreira
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270 views6 pages

SIG Motorized Valve

The document provides instructions for calibrating and operating a SIG motorized valve. It contains the following key details: 1. The valve uses a step motor, timing belt, and screw to convert rotational movement to linear movement and open/close the valve. Springs ensure proper closing. 2. The control board controls the motor and sensors via connectors for power, signals, and motor connection. 3. The calibration procedure sets the close and maximum open positions by adjusting the valve position at 4mA and 20mA input signals.

Uploaded by

Alexandre Ferreira
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

Simonazzi

SIG Motorized Valve


Instructions Manual

Drive Structure

Control Card Controls the motor and end of stroke


sensors.
Step Motor Moves the transmission system.
The step motor used, with integrated
drive, allows to reduce the dimension
and complexity of the electronic card
and improves the dynamic response of
the valve.
Timing Belt The timing belt transfers the rotating
movement to the screw. The timing
belt is maintenance free.
Screw The screw converts the rotating
movement of the step motor to a linear
movement.
Springs The springs placed in the junction
between the valve and the stem allow
to apply a force to ensure the perfect closing of the valve.
Is important to verify the compression of the springs to adjust the closing of the valve
without overcome the maximum torque calculated for the motor and transmission (see the
note in page n.3).

Electrical connections
Remove the cover of the valve to access to the
control board.
In the bottom of the board there are two
connectors with two different cables.
Externals cables connectors
J1 Supply motor and control board
Cable 4 Wires + Ground (0.5 mm2)
J3 Analog input signals and digital
input/output signals
Cable 4 Wires + Shield (0.5 mm2)

Other connectors
J4 Zero sensor in reverse mode
J5 Zero sensor in direct mode
J2 Cable supply and signals to the motor. The electrical connection of this cable is Pin To Pin (1-1, 2-2 etc.)

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Simonazzi

Calibration procedure
The calibration procedure is necessary to give the Maximum Stroke and Zero to the positioner.
The Zero point corresponds to a reference signal of 4 mA, the Maximum Stroke signal corresponds to a reference
signal of 20 mA.

Work direction
Dip Switch 4

OFF Direct (the zero position is in the lower position of the valve) CO2 valve
ON Reverse (the zero position is in the upper position of the valve) Water and Syrup valves

High and Low speed


Dip Switch 5

ON Low speed (not used)


OFF High speed (all the valves)

Calibration of close position

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1. Set the switch 4 (Direct/Reverse) in the right position (see above).


2. Set the switches 6,7,8 in OFF position.
3. Switch on the power supply to the valve.
Before starting the calibration procedure is better to delete any
previous calibration of the valve restoring the factory conditions: to
do that set the switch 2 in ON position for 1 Sec.
4. Set ON the switch 1 in the control board.
5. Put the valve in the right zero position, (corresponding to an input
signal of 4 mA) with the pushbuttons UP and DOWN, paying
attention to the spring compression1.
6. If the spring is too compressed is possible that the motor looses the
step; in this case bring again the Switch 1 in OFF position and repeat the procedure from point n. 4.
7. Store in the eeprom memory the zero position setting ON and then OFF the switch 2 in the control board (the red
dot of the display will switch on to confirm the storage of the calibration).

Calibration of maximum opening position.


8. Put the valve in the maximum opening position, 40 mm from the full close position, (corresponding to an input
signal of 20 mA) with the pushbuttons UP and DOWN.
9. If the physical maximum opening position is overcomed is possible that the motor looses the step; in this case
bring again the Switch 1 in OFF position and repeat the procedure from point n. 4.
10. Store in the EEprom memory the zero position setting ON and then OFF the switch 3 in the control board.
11. Set OFF the switch 1 to leave the learning mode.

Working Modes
Automatic Mode
Switch 6 ON
Switch 7 OFF
Switch 8 OFF

Automatic Mode active: the valve follows the analog input reference 4..20 mA

Manual Mode
Switch 6 OFF
Switch 7 ON
Switch 8 OFF

Manual Mode active: is possible to move manually the valve using the pushbuttons UP and DOWN

Test Mode
Switch 6 OFF
Switch 7 OFF
Switch 8 ON

Test Mode active: the valve does full strokes between 0% and 100% position

1 The valve is close correctly when, in the zero position, the spring is compressed about 0.5mm. Is very important to pay attention to
the spring compression during the zero position calibration, because overcoming the maximum torque is possible to damage the
transmission system and the belt of the valve; in the other hand a spring compression too low may not ensure the correct closure of
the valve.

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RESET Mode
Switch 2 ON ( 1 Sec )
Switch 6 OFF
Switch 7 OFF
Switch 8 OFF

RESET Mode: deletes any calibration of the valve restoring the factory conditions.

Control Board

Connectors

Connector J1
Power supply connector (motor + control board)

Pin1 + 24V Step Motor


Pin2 +0V Step Motor
Pin3 +24V Control Board
Pin4 +0V Control Board

Connector J2
Step Motor connection

Pin1 COMMON (Signal)


Pin2 PULSE
Pin3 CW_CCW
Pin4 BOOST
Pin5 +24V (Motor)
Pin6 +24V (Motor)
Pin7 0V (Motor)
Pin8 0V (Motor)

Connector J3
PLC Signals connector

Pin1 + in 4..20 mA
Pin2 - in 4..20 mA
Pin3 Shield
Pin4 0V digital
Pin5 Out Valve close
Pin6 In Aux

SIG Motorized Valve.doc Rev 0.1 Eng. 4/6


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LED
DL1 VCC ( +5V )
DL2 PULSE
DL3 BOOST
DL4 CW_CCW
DL5 Sensor valve close in Reverse mode (Off = sensor engaged)
DL6 Out Valve closed
DL7 Sensor valve close in Direct mode (Off = sensor engaged)
DL8 Auxiliary Input
DL9 Power (+ 24V )

DIP SWITCH
DW1 Learning Mode
DW2 Save Zero Position
DW3 Save Full Open Position
DW4 Reverse Mode
DW5 Low Speed Mode
DW6 Automatic Mode
DW7 Manual Mode
DW8 Test Mode

NB. With switches 1 , 6 , 7 , 8 OFF and setting the switch 2 ON for 1 Sec the EEProm of the control board is
erased and all the calibrations of the valve are deleted.

DISPLAY

The display shows the state of the valve as follows:

Automatic Mode Test Mode

Manual Mode EEPROM Erased

Learning Mode Position stored

Motor Connector

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Front View
CONNECTOR
1 COMMON
2 PULSE
3 CW-CCW
4 BOOST
5 +24V
6 +24V
7 GND
8 GND

1 8

SIG Motorized Valve.doc Rev 0.1 Eng. 6/6

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