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Lesson01 FT125 Overview Siemens

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868 views10 pages

Lesson01 FT125 Overview Siemens

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Lesson 1

FT125 System Overview

In this Lesson, we will identify the components that make up


Objective: the FT125 Control System

Why this Lesson is Important

This is an important Lesson because the ability to identify the


FT125 components will expedite your ability to troubleshoot
the system.

FT125 System Components


Discussion:
The SIEMENS FT125 system is integrated with a Rockwell
Automation ControlLogix5000™ processor, an XM120
Module, Flex I/O modules, ControlNet, DeviceNet, and
Ethernet Networks, Det-Tronics Fire and Gas Protection, and
Bentley-Nevada Vibration Monitoring System

The HMI (Human Machine Interface) called the FT210


system is Wonderware In-Touch

Control Processes

There are three main process control systems in the FT125:

- ECS or Engine Control System


- PCS or Package Control System
- SIS or Safety Instrumented System
Lesson 1 - FT125 Overview 2

Allen Bradley RSLogix5000 Processor

The processor is a 32-bit controller that combines logic and


data in modular memory.

Controllers have two main internal components:

• Central Processing Unit (CPU): The decision making


component that executes the program stored in
memory.
• Memory: A group of circuit elements where programs
and data are stored.

A Lithium Battery is used to maintain controller memory


(RAM) when power is turned off.
3
Lesson 1 - FT125 Overview

A Flash Memory Card may also be used for project backup

The Chassis of the Control Logix system, also known as the


Control Bus, houses the processor, I/O, and communication
modules for the
system.

Modules may be placed in any slot of the chassis, they are


not slot dependant.

The Netlinx architecture allows data to be broadcast on one


network, travel across the ControlBus, and communicate data
out to a different network, using a common protocol.

Producer/Consumer Model

The backplane allows data to be multicast


(i.e., sent once and received simultaneously by multiple
destinations).
Lesson 1 - FT125 Overview 4

Data….
Producer Consumer

Because of this “broadcasting” or multicasting capability,


Data may be shared between multiple processors in the same
chassis, or across a network without processor intervention,
this is known as the “Produced/Consumed” communications
model.

The three networks, ControlNet, DeviceNet, and Ethernet,


make up the communications model otherwise known as the
Netlinx Architecture.

Gas Generator Control

The GS3/LQ Driver controls the Lube Oil Console


Lesson 1 - FT125 Overview 5

The Moog valve interface converts an analog signal into a


movement signal, allowing the Moog valve on the engine
lube system to change the position of the rams, therefore the
position of the Variable Inlet Guide Vanes

The position on the ram is read back to the controller via a


Rotary Variable Differential Transformer (RVDT) to allow
closed loop control of the VIGV position

System Protection

Det-Tronics Fire and Gas detections systems are utilized in


the FT125. It’s a fire detection and extinguishing agent
release system combined with a hazardous gas monitoring
system, intergraded on a fault tolerant digital communication
network
Lesson 1 - FT125 Overview 6

Det-Tronics Sensors are mounted inside the Enclosure with


the Gas Generator

The Bentley Nevada 3500 system provides continuous on-


line vibration monitoring. There are three vibration sensors
through the Gas Turbine
Lesson 1 - FT125 Overview 7

XM120 Modules

XM120 Modules are used for Over speed protection on all


new units and for combustion acoustic monitoring on DLE
Models only

E-Stop

A “Hard Wired” circuit is integrated into the system to


handle emergencies independent to PLC control. If such
emergencies occur, the circuit would then open.

Emergency stops may be induced by control, however, never


dependent upon control.

The controller may monitor this circuit to inform the HMI


and take further controlled activities
Lesson 1 - FT125 Overview 8

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Exercise - Lesson 1 - FT125 Overview 9

Exercise: Lesson 1 - FT125 Overview

Exercise A In this Exercise you will Identify Components that make up


the FT125 System.

1. How many process control systems make up the FT125?

2. ECS is an acronym for ______________

_________________ _______________ .

3. The ControlLogix5000 processor has a 16 bit CPU.


True___? Or False ____?

4. The battery in the controller is used to back up what type


of memory? ________

5. The 9 pin “D”- shell connector on the front of the


processor is for what purpose?

6. The processor must be placed in slot zero of every


chassis. True___? Or False____?

7. The communications model where data can be broadcast


across the chassis backplane or through a network is
called _______________________________ .

8. The three networks that make up the Netlinx architecture


are __________________

____________________ and

_______________________ .
Exercise - Lesson 1 - FT125 Overview 10

Lesson 1 - Answers

1. ECS, PCS & SIS


2. Engine Control System
3. False
4. RAM
5. RS232 Serial
6. False, may be placed in any slot of the chassis
7. Producer/Consumer
8. Ethernet, DeviceNet and ControlNet

RTWoods.Rev004 May 2012

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