E X P L O S I O N P R O O F

ExCos-P Pressure sensor 20 Pa ... 7.500 Pa ExCos - P- ...

ExCos - P- ... - A
Electrical, explosion-proof pressure/differential pressure sensors ExCos - ... - CT
ExCos - ... - OCT
24 VAC/DC supply voltage, 0...10 V/ (0)4...20 mA analogue output
ExCos - ... - VA
EC type-approved in acc. with ATEX directive 2014 /34 /EU for zone 1, 2, 21, 22 ExCos - ... - OVA
Subject to change!

Compact. Easy installation. Universal. Cost effective. Safe.

Type Sensor Supply Range min. Setting max. Pressure Output Ex-i output Wiring diagram
ExCos- P- 100 Pressure /Diff. press. 24 VAC /DC ± 100 Pa 20 Pa 25.000 Pa (0)4...20 mA / 0...10 V – SB 1.0
ExCos- P- 250 Pressure /Diff. press. 24 VAC /DC ± 250 Pa 50 Pa 25.000 Pa (0)4...20 mA / 0...10 V – SB 1.0
ExCos- P- 500 Pressure /Diff. press. 24 VAC /DC ± 500 Pa 100 Pa 50.000 Pa (0)4...20 mA / 0...10 V – SB 1.0
ExCos- P-1250 Pressure /Diff. press. 24 VAC /DC ± 1.250 Pa 250 Pa 50.000 Pa (0)4...20 mA / 0...10 V – SB 1.0
ExCos- P-2500 Pressure /Diff. press. 24 VAC /DC ± 2.500 Pa 500 Pa 50.000 Pa (0)4...20 mA / 0...10 V – SB 1.0
ExCos- P-5000 Pressure /Diff. press. 24 VAC /DC ± 5.000 Pa 1.000 Pa 75.000 Pa (0)4...20 mA / 0...10 V – SB 1.0
ExCos- P-7500 Pressure /Diff. press. 24 VAC /DC ± 7.500 Pa 1.500 Pa 120.000 Pa (0)4...20 mA / 0...10 V – SB 1.0
ExCos- P- ... - A Types as above with additional intrinsically safe analogue output to connect an external digital indicator (0)4…20 mA SB 3.1
ExCos- P- ... - CT Types as above with aluminium housing and seawater resistant coating (cable glands M16 brass nickel-plated, screws in stainless steel)
ExCos- P- ... - OCT Types as above, offshore version with aluminium housing and seawater resistant coating (stainless steel tubes for clamping ring connection,
cable glands M20 brass nickel-plated, screws in stainless steel)
ExCos- P- ... - VA Types as above with stainless steel housing for aggressive ambient (cable glands M20 brass nickel-plated, screws in stainless steel)
ExCos- P- ... - OVA Types as above, offshore version with stainless steel housing for aggressive ambient (tubes for clamping ring connection and screws in stainless steel,
cable glands M20 brass nickel-plated)

Product views and applications

Pressure/Differential press. ...Cos-P...-CT ...Cos-P...-VA Offshore ...-OCT Offshore ...-OVA

Description Highlights
The ExCos-P-... pressure sensor generation from ± 100 Pa to ±7.500 Pa ►For all types of gases, mists, vapours and dust for use in zone 1, 2, 21 and 22
(acc. to type) is a revolution for differential pressure measuring in HVAC
►Power supply 24 VAC/DC
systems, in chemical, pharmaceutical, industrial and offshore /onshore
plants, for use in hazardous areas zone 1, 2 (gas) and zone 21, 22 ►Scalable analogue output, selectable 0…10 V / (0)4…20 mA
(dust). ►Integrated Ex-e terminal box
Highest protection class (ATEX) and IP66 protection, small dimensions, ►No addional Ex-i module required
universal functions and technical data guarantee safe operation even
►No intrinsically safe wiring/installation between panel and sensor required
under difficult environmental conditions.
All sensors are programmable on site without any additional tools. The ►No intrinsically safe wiring/installation and no space in the panel required
measuring ranges are scalable within the maximum ranges. At ►Optional IS-output (0)4…20 mA for external indicator in Ex-areas
...Cos-P-100 the smallest ∆P range is 20 Pa. The analogue output signal ►Display with backlight, can be switched off
is either 0...10 VDC or (0)4...20 mA and can be selected on site. The
►Password locking
integrated display is for parametrisation and an actual value indication
at working mode (can be switched off as needed). ►Down to −20 °C ambient temperature applicable
...Cos-P-...-A sensors are equipped with an additional intrinsically ►Compact design and small dimension
safe (IS) output, e. g. for an external indicator. ►Robust aluminium housing (optional with seawater resistant coating) or in stainless steel
...Cos-P-...-OCT and ...-OVA offshore versions are equipped with stain-
►IP66 protection
less steel tubing Ø 6 mm.
►Offshore versions with pressure tube connection for clamping ring Ø 6 mm

ExCos-P_en
V02 – 4-Jul-2016
Schischek GmbH Germany, Muehlsteig 45, Gewerbegebiet Sued 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]

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 ExCos-P... ExCos-P...-A
Special options ...-CT ...-OCT ...-VA ...-OVA E X P L O S I O N P R O O F

Technical data
Supply voltage, frequency 24 VAC /DC ± 20 % (19,2...28,8 VAC/DC), 50/ 60 Hz
Current, power consumption 150 mA, ~ 4 W, internal fuse 500 mAT, without bracket, not removable
Galvanic isolation Supply for analogue in- and outputs min. 1,5 kV, supply for relay output min. 1,5 kV
Electrical connection Terminals 0,14...2,5 mm² at integrated Ex-e terminal box, stripping length 9 mm, torque 0,4...0,5 Nm, equipotential bonding 4 mm²
Cable glands 2 × M16 × 1,5 mm, Ex-e approved, for cable diameter ~ Ø 5...9 mm
Cable glands ...-CT 2 × M16 × 1,5 mm, Ex-e approved, brass nickel-plated, for cable diameter ~ Ø 6...10 mm
...-VA, ...-OCT, ...-OVA 2 × M20 × 1,5 mm, Ex-e approved, brass nickel-plated, for cable diameter ~ Ø 6...13 mm
Protection class Class I (grounded)
Display 2 × 16 digits, dot-matrix display, backlit, for configuration, user guidance, parameter and actual value indication
Control elements 3 buttons for configuration
Housing material Aluminium die-cast housing, coated. Optional with seawater resistant coating (...-CT/...-OCT) or stainless steel housing,
№ 1.4581 / UNS-J92900 / similar AISI 316Nb (...-VA /...-OVA)
Dimensions (L × W × H) Aluminium housing ~ 180 × 107 × 66 mm, stainless steel housing ~ 195 × 127 × 70 mm (each without connectors)
Weight ~ 950 g aluminium housing, stainless steel version ~ 2,5 kg
Ambient temperature −20...+50 °C, storage temperature −35...+70 °C
Temperature class Aluminium housing T6 (T80 °C) at −20...+50 °C
Stainless steel housing T5 (T95 °C) at −20...+40 °C, T4 (T130 °C) at −20...+50 °C
Ambient humidity 0...95 % rH, non condensing
Sensor circuit Internal intrinsically safe (IS) circuit
Sensor Piezo pressure transmitter
Pressure connection P+ / P− sleeves Ø 4...6 mm. OCT versions have 2 stainless steel (316L) tube connections for clamp ring fittings Ø 6 mm
Measuring range ± 100 Pa, ±250 Pa, ±500 Pa, ±1.250 Pa, ±2.500 Pa, ±5.000 Pa, ±7.500 Pa in acc. to type
Minimum measuring range is 20 % of full range (e. g. 20 Pa at ±100 Pa sensor)
Response time of sensor T90 / 5 s
Accuracy of pressure < ± 1 % typically, max. ±2 % of end value ± 1 Pa
Non linearity and hysteresis ± 0,05 % typically, max. 0,25 % of end value
Start delay 5s
Setting zero point Via menu. Short-circuit mechanically both tube connectors P+ / P− for the moment of zero point setting
Stability Long term stability < 0,2 % /year, temperature influence < 0,02 % / K, supply voltage influence < 0,01 %
Output Voltage U [V] or current I [mA], selectable on site via menu, protected against short circuit and external voltage up to 24 V and against
polarity reversal
Voltage output U 0...10 VDC adjustable, invertible, burden > 1 kΩ, influence < 0,05 %/ 100 Ω
Current output I 0...20 mA adjustable, invertible, burden < 500 Ω, influence < 0,1 % /100 Ω, open circuit voltage < 24 V
Output in alarm mode Increasing or decreasing output signal, selectable on site, down to 0 VDC/ 0 mA or up to 10 VDC/ 20 mA
Wiring diagram SB 1.0
Scope of delivery Sensor, 3 self-tapping screws 4,2 × 13 mm resp. in stainless steel (with ...CT and ...VA versions), short circuit tube
Cos-P-...-A with 1 additional plug for cable Ø 6...8 mm
Parameter at delivery min./max. pressure range limits (e.g. ExCos-P-100 = −100…+100 Pa), output 4…20 mA, output in alarm mode decreasing to 0 V /0 mA
...Cos-P-...-A as above and 1 additional intrinsically safe analogue output
Ex-i analogue output (0) 4...20 mA, intrinsically safe (IS), burden max. 400 Ω
Accuracy ± 0,5 %
Wiring diagram SB 3.1

Approbations Special solutions and accessories

ATEX directive 2014 /34 /EU ...-CT Types in aluminium housing with seawater resistant coating,
EC type-approved EPS 14 ATEX 1 655 X parts nickel-plated
IECEx certified IECEx EPS 14.0022X ...-OCT Offshore version in aluminium housing with seawater resistant coating,
Approval for gas II 2 (1) G Ex e ma [ia Ga] IIC T6...T4 Gb parts nickel-plated
Types ...-CT, ...-OCT II 2 (1) G Ex e ma [ia Ga] IIB T6 Gb ...-VA Types in stainless steel housing, parts nickel-plated
Approval for dust II 2 (1) D Ex tb [ia Da] IIIC T80°C...T130°C Db IP66 ...-OVA Offshore version in stainless steel housing, parts nickel-plated
EXC-RIA-16 LCD indicator (IS) for Ex-/ RedCos-... sensors in Ex-zones 1, 2, 21, 22
CE identification CE № 0158 MKR Mounting bracket for round ducts up to Ø 600 mm
EMC directive 2014 /30 /EU Kit 2 Flexible pressure tube, 2 m, inner Ø 6 mm, 2 connection nipples
Enclosure protection IP66 in acc. with EN 60529 Kit-S8-CBR 2 cable glands M16 × 1.5 mm, Ex-e, brass nickel-plated, for cable Ø 5...10 mm
Kit-Offs-GL-CBR 2 cable glands M20 × 1.5 mm, Ex-d, Ms-Ni, for armoured cables
EAC TC RU С-DE.ГБ08.В.01510 Kit-PTC-CBR 2 connecting tubes for tube fittings Ø 6 mm, stainless steel 316 L
ExCos-P_en
V02 – 4-Jul-2016
Schischek GmbH Germany, Muehlsteig 45, Gewerbegebiet Sued 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]

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Electrical connection Display, buttons and parameters

All sensors require a 24 VAC/DC power supply. The electrical wiring must be realized via
the integrated Ex-e terminal box acc. to ATEX. The terminals’ type of protection is “Increased E X P L O S I O N P R O O F

safety Ex-e”. Display for

Attention: Before opening the terminal box cover, the supply voltage must be shut off! programming
The supply has to be connected at terminals 1 (− /~) and 2 (+ /~), the analogue output at and indication
terminals 3 (mA/V) and 4 (GND).
Push button
The optional analogue output at ...Cos-P-...-A is intrinsically safe. Note the maximum ENTER
connection values of intrinsically safe parameters (see table below).
Push button for
ExCos-P-... SB 1.0 level selection
24 VAC/ DC
− + Change operation – parametrisation mode
~ ~
To change from operation to parametrisation mode and vice versa, push ENTER
button for minimum of 3 seconds. Back to operation mode with menu “save”.
(0)4...20 mA / 0...10 V

Indication of data logging

GND (°C / % rH)

PE no function A flashing star in the display shows that data is received and the device is working.

Password input
The default / delivery setup is 0000. In this configuration the password input is not
activated. To activate the password protection (menu 20) change the 4 digits into your
PA choosen numbers (e. g. 1234) and press ENTER.
1 2 3 4 5 Um 30 V Please keep your password in mind for next parameter change ! Due to a new parameter
setup the password is requested.

Intrinsically safe parameters (IS) – Internal pressure sensor

Uo = 7.9 V Ci → 0 IIC IIB IIA
I o = 48 mA Li → 0 Lo 2 mH 5 mH 10 mH Important information for installation and operation
Po = 95 mW Co 1.3 μF 5.8 μF 7.1 μF A. Installation, commissioning, maintenance
Internal sensor IS values are corresponding to the internal pressure sensor. Due to All national and international standards, rules and regulations must be complied with.
the matter of fact that there is no external sensor connected, these IS values are not Certified apparatus must be installed in accordance with manufacturer instructions.
relevant for the customer but shown for the sake of completeness. If the equipment is used in a manner not specified by the manufacturer, the safety protec-
tion provided by the equipment may be impaired. For electrical installations design,
selection and erection, EN /IEC 60079-14 can be used.
Ex-i output (IS) (optional) – ExCos-P-...-A
Connector and terminals SB 3.1 Attention: Apply all Ex rules and regulation before opening the internal terminal
! box. Do not open cover when circuits are live !
Female connector Male connector
Draw the wiring cables through the cable glands. For connection use the internal Ex-e
approved terminal box and connect equipotential bonding.
4 1 After connection install the cables in a fixed position and protect them against mechanical
and thermical damage. Close all openings and ensure IP protection (min. IP66).
5 Avoid temperature transfer and ensure not to exceed max. ambient temperature! For
1 2
3 2 outdoor installation a protective shield against sun, rain and snow should be applied.
After mounting and installation a zero point compensation must be done to ensure
correct measurement results (see description).
3 4 Sensors are maintenance free. An annual inspection is recommended. For electrical
− + installations inspection and maintenance, EN / IEC 60079-17 can be used.
to connect e.g. Clean with damp cloth only.
an external LCD indicator (IS) Ex sensors must not be opened and repaired by the end user.
B. Long cabling
Intrinsically safe parameters (IS) – Analogue Ex-i output
We recommend using shielded signal wires and to connect one end of the shield to the
Uo = 15.8 V Ci → 0 IIC IIB IIA ...Cos-... terminal box.
I o = 85 mA Li → 0 Lo 2 mH 5 mH 10 mH
Po = 336 mW C. Separate ground wires
Co 0.33 μF 1.6 μF 1.8 μF
For supply and signal wires use separate grounds.

Zero point compensation

...Cos-P-... pressure sensors are equipped with a zero point compensation to adjust the
module to the installation position. The pressure nipples P+ / P− must be connected with
a short circuit tube and the zero point compensation performed by following the menu for
parametrisation (menu 18).
Before starting the zero point compensation, the device should be connected to power
supply for a minimum of 15 minutes to reach the uniform working temperature!

ExCos-P_en
V02 – 4-Jul-2016
Schischek GmbH Germany, Muehlsteig 45, Gewerbegebiet Sued 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]

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Parametrisation and commissioning E X P L O S I O N P R O O F

To change from operation to parametrisation mode Example: Menu language English

push the “ENTER” button for minimum 3 seconds. Operation → Parametrisation Range −25...+25 Pa
If password protected: type password and push . push for min. 3 s Output 4...20 mA
Back over to menu “Save” and exit. Output Ex-i 0...20 mA
Menu Function ENTER Indication Select ENTER Next indication Select ENTER Next menu
Menu 1 DE, EN, FR DE, EN, FR
Select language: German, English, French English
Deutsch, English, Francais
Menu 2 no function – menu skip

Menu 3 no function – menu skip

Menu 4 Unit sensor unit sensor

Select physical unit Pa
Pa, mbar, inH2O
Menu 5 Range range range
Adjust the measuring range −25...100 Pa −25...25 Pa
adjust lower limit adjust higher limit
Menu 6 no function – menu skip

Menu 7 Output V, mA output V /mA

Select output signal as V or mA mA
V, mA
Menu 8 Output range output range output range
Adjust output range 4...20 mA 4...20 mA
adjust lower limit adjust higher limit
Menu 9 Sensor error sensor error
Select signal at sensor error 10 V /20 mA
10 V /20 mA or 0 V / 0 mA
Menu 10 Output output
Select signal output behaviour increasing
increasing, decreasing
Menu 11 no function – menu skip

Menu 12 no function – menu skip

Menu 13 no function – menu skip

Menu 14 no function – menu skip

Menu 15 no function – menu skip

Menu 16 Output Ex-i (option, only at ...Cos-P-...-A) output Ex-i output Ex-i
Select lower output signal: 0 mA resp. 4 mA 0...20 mA 0...20 mA
(0...20 or 4...20 mA) adjust lower limit adjust higher limit
Menu 17 no function – menu skip

Menu 18 Zero point compensation set zero point

After short circuit the pressure nipples P+/P− yes no
the sensor gets a zero point calibration
Menu 19 Display function display function
Select display settings on illuminated
on, on illuminated, off
Menu 20 Password new password password
Select password protection yes no 0000

Menu 21 Save and exit save and exit

Select: save data, factory setting, save data
discard or back to menu save data, factory setting, discard, back to menu
Menu 22 Set offset set offset
Add / subtract offset from measure value 0.00 Pa

Menu 23 no function – menu skip

Menu 24 Attenuation attenuation

Damping the output signal (signal filter) 0

ExCos-P_en
V02 – 4-Jul-2016
Schischek GmbH Germany, Muehlsteig 45, Gewerbegebiet Sued 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]

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Dimensions [mm ]
Aluminium housing ...Cos-P...-OCT
Ø 4,5

117

138
157,5

166

170
~ 180

213
Ø 4,5 68 Ø 4,5
55
80
107 66

Stainless steel housing ...Cos-P...-OVA

4.5
Ø 4.5
2

123.3
181.7

182.7

~ 194

~ 226
21.5

59

102

69 ~ 61

81.3 70
126.3

ExCos-P_en
V02 – 4-Jul-2016
Schischek GmbH Germany, Muehlsteig 45, Gewerbegebiet Sued 5, 90579 Langenzenn, Tel. +49 9101 9081-0, Fax +49 9101 9081-77, E-Mail [email protected]

www.schischek.com 5/5