MIP17-MS-2016 Method Statement For Station Piping Site Installation - Rev.00
MIP17-MS-2016 Method Statement For Station Piping Site Installation - Rev.00
MIP17-MS-2016 Method Statement For Station Piping Site Installation - Rev.00
Page 1 of 14
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
BI-10-09004-0003
00 03/19/2023 First Issue for Review & Approval WU PENG LIU LIANGQIAN AN FAQUAN
Page 2 of 15
MIP17-MS-2016 REV.00
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
Table of Contents
1. PURPOSE .................................................................................................................................................................. 4
2. SCOPE OF WORK ................................................................................................................................................... 4
3. DEFINITIONS .......................................................................................................................................................... 4
4. REFERENCES .......................................................................................................................................................... 4
5. EQUIPMENT. ........................................................................................................................................................... 5
6. RESPONSIBILTY .................................................................................................................................................... 6
7. METHOD STATEMENT. ....................................................................................................................................... 7
8. QUALITY INSPECTION & TESTING ............................................................................................................... 13
9. SAFETY REQUIREMENTS ................................................................................................................................. 13
Page 3 of 15
MIP17-MS-2016 REV.00
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
1. PURPOSE
This Method Statement is intended to give understanding, Knowledge and reference as well,
regarding Piping Station. This is also to meet the quality requirements and standard needed of
this project.
2. SCOPE OF WORK
This scope of work describes the specific work required to be implemented for piping station, under
"MIP PKG 17 RAS TANURA AREA PIPELINE PROJECT" (Tanajib Gas Plant, Tanajib GOSP,
MLV-1, MLV-2, MLV-3, EIV, Ju’aymah Terminal and Rastanura Terminal).
This method statement defines and covers the contractor’s responsibilities, work execution, method,
quality control of resources inputs and task activities & safety as applicable for this particular works.
3. DEFINITIONS
COMPANY Saudi Aramco
CONTRACTOR Sinopec
SAPMT Saudi Aramco Project Management Team
SAPID Saudi Aramco Project Inspection Division
LPD Loss Prevention Department
SAES Saudi Aramco Engineering Standard
SAEP Saudi Aramco Engineering Procedure
SABP Saudi Aramco Best Practice
SATIP Saudi Aramco Typical Inspection Plan
SAIC Saudi Aramco Inspection Checklist
SATR Saudi Aramco Test Report
IFC Issue for Construction
HSE Health, Safety and Environment
QA/QC Quality Assurance/ Quality Control
PPE Personnel Protective Equipment
JSA Job Safety Analysis
4. REFERENCES
• Construction Scope of Work
• Project Quality Plan
Page 4 of 14
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
Page 5 of 15
MIP17-MS-2016 REV.00
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
• Boom truck.
• Man lift.
• Measuring tape.
• Water leveling.
• Torque wrench.
• Site Boom.
Note that the above equipment listing may change or could be implemented subject to site
conditions and requirements.
All equipment will be inspected prior to mobilizing to site according to Saudi Aramco and Saudi
legal requirements.
6. RESPONSIBILTY
6.1 Project Manager.
To ensure that the work described here-under is executed in accordance with all the contract
requirements including this method statement.
6.2 Construction Manager / Superintendent.
To allocate sufficient resources, manpower and equipment, for the execution of the work in a
safe manner and in accordance with all contract requirements.
6.3 Piping Supervisor
Responsible for the implementation and control of all site activities per Scope of Work and
latest approved construction drawings. He shall coordinate with other discipline to visualize
possible conflicts in the drawing as well as in the schedules to provide other options in
preventing unnecessary delays and obstructions.
6.4 Crew Supervisor / Foreman.
To supervise the allocated resources, manpower and equipment, for the execution of the work in
a safe manner and in accordance with all contract requirements. Implement the construction
superintendent's instructions. Ensuring that all permits and their relevant conditions are met.
6.5 Safety Manager.
He is responsible for the implementation of the HSE Plan and Management System. He shall
ensure that safety meeting is conducted prior to work. Communicate with Engineer/Supervisors
all the safety requirements for the proper execution of the works. He reports to the Project
Manager.
6.6 Safety Supervisor / Officer.
Page 6 of 15
MIP17-MS-2016 REV.00
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
Ensure all work permits are available prior to commencement of any work. Review personnel
and their compliance with safety requirements, such as wearing personnel protection equipment
PPE.
To ensure is carried out in a safe manner with minimal risk to personnel and properties,
conducive to safe working environment for all ensuring construction activities.
6.7 Quality Control Department.
All construction activities will be covered by the QC Department in accordance with the approved
Project Quality Plan / Quality Control Plan as approved by Saudi Aramco. QC Manager / QC
Supervisor and his team QC Inspectors will monitor all the fabrication and installation of Piping
activities.
All Inspection Procedures reporting and acceptance will be adhered to QC site Team as per
Saudi Aramco policy be in contact with the Saudi Aramco QC Division responsible for the
project at all times.
6.8 Permit Issuer
To issue work permit after conduct a joint site inspection with receiver as appropriate, performed
the necessary gas tests, listed applicable precautions and restrictions, and reviewed all aspects
of the job.
6.9 Permit Receiver
To receive work permit in daily basis and make sure site activity conducted within permitted limit.
To monitor site personnel and equipment work status to ensure site work activity performed in
safe manner
To identify and respond to site hazards that exist on site and have necessary controls in place
7. METHOD STATEMENT.
7.1 Material Inspection and Handling.
7.1.1 Check that all Pipes and Fittings are properly marked/ identified with the same part
marking as specified on the material take-off.
7.1.2 Material shall be received in accordance with material control procedure and SAIC-L-
2005.
7.1.3 Overall surface condition and actual dimension/sizes of materials.
7.1.4 Conformity of Pipes and Fittings specifications and dimensions being used, to the
requirements per IFC drawings.
7.1.5 Condition of surface and edges to check dents and distortion, which could have been
damaged during its hauling.
7.1.6 Before Welding, clean surfaces of dirt, oil, grease, dust, moisture mill scales,
corrosion, poorly bonded material including spray dust, pain splatter and foreign
matter.
Page 7 of 15
MIP17-MS-2016 REV.00
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
7.1.7. Confirmation of color codes and other stenciled marks if there are available.
7.1.8 Lined and coated pipes and fitting shall be lifted with the wide fabric or rubber-
covered slings and padding shall be used to prevent damage to lining or coating in
accordance with SAES-H-200.
7.1.9 Coated pipes shall not be rolled or dragged on the ground. Coated pipes shall be
protected by wrapping polyethylene strings near the pipes.
7.1.10 Special attention shall be given to protection of flange(s) faces to prevent any
damage, by ensuring that flanges received from warehouse are properly protected.
Stainless steel and non-ferrous alloy pipe / fittings hall be stored and handled with
special care to avoid any contamination and should be kept away from carbon steel
material including carbon steel grinders, blush and the likes.
7.2 Document Inspection
The latest revision of approved IFC shall be used. Contractor shall cross check the isometric
drawing and site material to confirm the material class/ specification/ quantity match with
each other. In case of any field engineering change are required, the approved procedure
shall be followed.
The following points shall be checked before and during the course of the welding to
ascertain, whether or not the welding procedure is suitable or qualified for the materials
being welded.
1) Confirmation of Welders Qualifications.
2) Concurrence to the welding procedure specification.
3) Welding position and welding process.
4) Base material and size.
5) Filler material and dryness of electrode.
Page 9 of 15
MIP17-MS-2016 REV.00
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
area will be grounded as the joint cut back and be coated together with the joint after
welding.
g) Oil, moisture etc., must be removed from the weld surface at least 25mm (1”)
from any adjacent base metal prior to welding.
h) Bevel ends shall be free of any edge irregularities and uneven bevel end. Welding
QC shall verify these requirements prior to fit-up.
7.4.1.2 Joint Alignment
a) Full penetration groove joint with included angle less than 30 degree shall not be
used without approval from the Client.
b) Piping components shall be adequately supported and aligned by means of jigs,
clamps, or their suitable devices during tacking. Cold pulling shall not be allowed to
alignment.
c) Internal misalignment for butt weld joints shall not exceed 1.5mm.
d) If the large offset is caused by dimensional variations, it shall be equally
distributed around the circumference of the pipe.
e) Where parts with internal diameters differing by more than 1.5mm are joined
concentrically, the inside of the smaller bore shall be tapered to match the larger
bore within 1.5mm.
f) Welding joining components of different material thickness shall be made in such a
manner that the slope through the transition zone (1:4) ratio.
7.4.1.3 Tack welds
a) All tack welds shall be in accordance with approved welding procedure and shall
be performed by qualified welders.
b) All tacks or temporary welds shall be performed with the same care, materials,
electrodes, minimum preheat, and procedures that are used for permanent welds.
c) If the tack welds are to be incorporated into the final weld and are made with a
different process or electrode than the root pass, then the desired tack weld process
and electrode shall have been used for tacking in the procedure qualification.
d) Tack welds shall be of sufficient size to maintain joint alignment. The
recommended tack thickness is 3.2- 4.8 mm and length is 12.5-25.4 mm. The
minimum numbers of tack welds according to SAES-W-011/SAES-W-012 are.
• Pipe diameter of 101.6mm or less: three equally spaced tacks.
• Pipe diameter above 101.6mm: minimum of four equally spaced tacks.
e) Tack welds that are to be incorporated into the final weld shall be thoroughly
cleaned, prepared at each end, and inspected for cracks. Any crack shall be
removed and another tack weld shall be made before welding the joint.
Page 10 of 15
MIP17-MS-2016 REV.00
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
f) If the tack welds are to be incorporated into the final weld and are made with a
different process or electrode than the root pass, then the desired tack weld process
and electrode shall have been used for tacking in the procedure qualification.
g) Bridge tacks (located above the root area) are acceptable but such tacks must be
made completely within the weld grove and shall be completely removed prior to
completion of weld.
h) Any temporary welded attachments or temporary tack welds shall be ground off.
Attachments may be cut off no closer than 3mm to the base metal surface, prior to
the required grinding (SAES-W-011 para-11.7).
i) The temporary welds shall subsequently be removed and ground flushed with the
base materials.
j)The method of removing attachments shall not injure the metal surface.
k) The metal surfaces shall be checked by MT or PT after the removal of attachment
7.4.1.4 Pre-Welding.
a) A tool box meeting will be conducted prior to any welding activities.
b) Approved Welding Procedure WPS shall be available / posted at the weld site.
c) Welder(s) have been issued Job Clearance Card, and that range of qualification
shown matches the application of WPS being used.
• For pipelines greater than 16inch diameter, at least two welders shall be
used, operating simultaneously and in opposite quadrants.
• The pipe shall not be lifted or moved during welding
d) All weld joints shall be marked for identification as follows: SAEP-1160 & SAIC-W-
2008.
• By weld number and by welder symbol.
• With suitable weather-proof marking material.
• Easy visibility location and durable for a time suitable to SAPID.
e) Weld number and Welder symbol are to be marked adjacent to welds.
f) Use suitable weather-proof permanent markers & materials, such as certified low-
chloride (50ppm) markers for Stainless steel. This is an assigned unique weld ID
number to be tracked by database & shall remain intact during the construction
process.
g) All Isometric Piping Drawings for work have been reviewed & approved Process
Control Procedure for Welding is followed relative to checks on materials
(Traceability, marking, dimensional) using latest approved* drawing revisions.
Document Control system exists.
h) Welding power supplies shall be calibrated as per standard requirement.
Page 11 of 15
MIP17-MS-2016 REV.00
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
i) Welding QC shall verify the dimensional check-up tack weld quality, bevel angle,
root face, root gap in accordance with approved WPS prior to preheating and shall
mark as fit-up is accepted on adjacent to the weld joint.
j) Full penetration groove joints with included angles less than 60 degrees (except for
portions of compound bevels) shall not be used without approval. The approval shall
be obtained through the welding procedure review process.
7.4.1.5 In-Process Welding / Visual Welding.
a) The welding inspector shall assure that the welding Technique, Workmanship and
Preheat are implemented per approved WPS/ SAES-W-11, Sec-11 and SAES-W-12
section 10.
b) All tacks or temporary welds are performed with the same care, materials,
electrodes, minimum preheat, & procedures that are used for permanent welds.
c) Prior to start assure that the tack welds are sufficient size to maintain joint
alignment. The tack thickness is 3.2 to 4.8 mm and tack length is 12.5 to 25.4 mm.
d) Tack welds to be incorporated into the final weld are thoroughly cleaned, prepared
at each end, & inspected for cracks.
e) Any cracked tacks shall be removed before welding joints.
f) Each weld pass is thoroughly cleaned and all slag or other foreign matter removed
before the next pass is deposited.
g) Root pass is deposited without backing for WPS qualified for single-sided groove
welds.
h) GTAW process shall be used for root pass of butt welds without backing in piping
and nozzles of 50.8mm nominal diameter or less.
l) The SMAW electrode size will be used as per approved WPS.
J) Remote Current controls are used if welding is more than 30m from welding a
power source or when welders work in "remote" areas.
k) Interpass temperature shall be monitored by welding QC per approved WPS. The
welding inspector shall ensure that the specified maximum Interpass temperatures
are as per WPS.
l) Adjacent beads of a weld shall be staggered and not started in the same location.
m) Unless specified in the WPS, back welding is done using the same process,
consumables and preheats as the fill passes.
n) All Interpass cleaning shall be done prior to deposit other passes.
p) Post welding visual inspection shall be made according to the checklist SAIC-W-
2007 & SAIC-W-2048.
q) Visual inspection of all welds shall be done after cleaning and prior to any
subsequent NDT.
Page 12 of 15
MIP17-MS-2016 REV.00
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
Page 14 of 15
MIP17-MS-2016 REV.00
LSTK CONTRACTOR:
Branch of Sinopec
COMPANY Saudi
International
Arabian Oil
Petroleum Services
Company
Corp
Project:
CONTRACT No# 6600044545
MIP PKG 17 RAS TANURA AREA PIPELINE
BI No. 10-09004-0003
protect against the actual noise levels they will be exposed to. See chapter 1-3,
personal protective equipment (PPE)
• Properly use the correct tools and equipment for the job.
• Hand/ power tools and personal ground cables (jumpers) shall be visually inspected by
the user prior to each use.
• Defective electrical equipment and tools shall not be used and shall immediately
removed from the job site
Page 15 of 15
MIP17-MS-2016 REV.00