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CONTROLS
MEng-141n
Engine Efficiencies
DISCUSSION
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
Apart from expressing engine performance in terms of power, it is also essential to express in terms of
efficiencies. Various engine efficiencies are:
i. Air-standard efficiency
ii. Brake thermal efficiency
iii. Indicated thermal efficiency
iv. Mechanical efficiency
v. Relative efficiency
vi. Volumetric efficiency
vii. Charge efficiency
viii. Combustion efficiency
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
Air-Standard Efficiency
Also known as thermodynamic efficiency. It is mainly a function of compression ratio and other
parameters. It gives the upper limit of the efficiency obtainable from the engine.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
Indicated and Brake Thermal Efficiencies
The indicated and brake thermal efficiencies are based on 𝐼𝑃 and B𝑃 of the engine respectively.
These efficiencies give an idea of the output generated by the engine with respect to heat
supplied in the form of fuel. In modern engines an indicated thermal efficiency of almost 28% is
obtainable with gas and gasoline spark-ignition engines having a moderate compression ratio
and as high as 36% or even more with high compression ratio oil engines.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
Mechanical Efficiency
Mechanical efficiency takes into account the mechanical losses in an engine. Mechanical losses
of an engine may be further subdivided into the following groups:
i. Friction losses as in case of pistons, bearings, gears, valve mechanisms. With the
development in bearing design and materials, improvements in gears etc., these losses are
usually limited from 7 to 9 percent of the indicated output.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
Mechanical Efficiency
Mechanical efficiency takes into account the mechanical losses in an engine. Mechanical losses
of an engine may be further subdivided into the following groups:
ii. Power is absorbed by engine auxiliaries such as fuel pump, lubricating oil pump, water
circulating pump, radiator, magneto and distributor, electric generator for battery charging,
radiator fan, etc. These losses may account for 3 to 8 percent of the indicated output.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
Mechanical Efficiency
Mechanical efficiency takes into account the mechanical losses in an engine. Mechanical losses
of an engine may be further subdivided into the following groups:
iii. Ventilating action of the flywheel. This loss is usually below 4 percent of the indicated
output.
iv. Work of charging the cylinder with fresh charge and discharging the exhaust gases during
the exhaust stroke. These losses may account for 2 to 6 percent of the indicated output. In
general, mechanical efficiency of engine varies from 65 to 86%.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
Relative Efficiency
The relative efficiency ratio as it is sometime called is the ratio of the actual efficiency obtained
from an engine to the theoretical efficiency of the engine. Hence,
Relative efficiency for most of the engines varies from 75 to 95% with theoretical air and
decreases rapidly with insufficient air to about 75% with 90% air.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
Volumetric Efficiency
Volumetric efficiency is defined as the ratio of the actual mass of air drawn into the engine
during a given period of time to the theoretical mass which should have been drawn in during
the same period of time, based upon the total piston displacement of the engine, and the
temperature and pressure of the surrounding atmosphere.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
Where 𝑛 is the number of intake strokes per minute. For a four-stroke engine 𝑛=𝑁/2 and for a
two-stroke engine 𝑛=𝑁, where 𝑁 is the speed of the engine in rev/min. The actual mass is a
measured quantity. The theoretical mass is computed from the geometry of the cylinder, the
number of cylinders, and the speed of the engine, in conjunction with the density of the
surrounding atmosphere.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
Combustion Efficiency
Combustion efficiency is the ratio of the heat liberated to the theoretical heat in the fuel. The
amount of heat liberated to the theoretical heat in the fuel. The amount of heat liberated is
less than the theoretical value because of incomplete combustion either due to dissociation or
due to lack of available oxygen. Combustion efficiency in a well adjusted engine varies from
92% to 97%.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
EXAMPLES
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
EXAMPLE 1
A four-stroke gas engine has a bore of 20 cm and stroke of 30 cm and runs at 300 rpm firing
every cycle. If air-fuel ratio is 4:1 by volume and volumetric efficiency on NTP basis is 80%,
determine the volume of gas used per minute. If the calorific value of the gas is 8 MJ/m 3 at NTP
and the brake thermal efficiency is 25%, determine the brake power of the engine.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
EXAMPLE 1
ENGINE EFFICIENCIES
EXAMPLE 2
The following observations have been made from the test of a four cylinder, two-stroke
gasoline engine. Diameter = 10 cm; stroke = 15 cm; speed = 1600 rpm; Area of the positive loop
of the indicator diagram = 5.75 sq. cm; Area of the negative loop of the indicator diagram =
0.25 sq. cm; Length of the indicator diagram = 55 mm; Spring constant = 2.5 bar/cm; Find the
indicated power of the engine.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
EXAMPLE 2
ENGINE EFFICIENCIES
EXAMPLE 3
A six-cylinder gasoline engine operates on the four-stroke cycle. The bore of each cylinder is 80
mm and the stroke 100 mm. The clearance volume per cylinder is 70 cc. At a speed of 4000
rpm the fuel consumption is 20 kg/hr and the torque developed is 150 Nm. Calculate (i) the
brake power (ii) the brake mean effective pressure (iii) brake thermal efficiency if the calorific
value of the fuel is 43000 kJ/kg and (iv) the relative efficiency on a brake power basis assuming
the engine works on the constant volume cycle. k = 1.4 for air.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
EXAMPLE 3
ENGINE EFFICIENCIES
EXAMPLE 3
ENGINE EFFICIENCIES
EXAMPLE 4
A four cylinder engine running at 1200 rpm delivers 20 kW. The average torque when one
cylinder was cut is 110 Nm. Find the indicated thermal efficiency if the calorific value of the fuel
is 43 MJ/kg and the engine uses 360 grams of gasoline per kW-h.
MEng – 141n |Automotive Controls| Lesson 2.3: Engine Efficiencies
ENGINE EFFICIENCIES
EXAMPLE 4
ENGINE EFFICIENCIES
EXAMPLE 4
END