Gfps Instruction Manual Msa 2 CF
Gfps Instruction Manual Msa 2 CF
Instruction manual
MSA 2 CF
Electrofusion Unit
Operating Instructions MSA 2 CF General Information
Index
Page
I General Information 3
Warning notice 4
1 Introduction 5
1.1 Product description 5
1.2 Components description 6
1.2.1 Operation Controls 6
1.2.2 Display 7
1.2.3 Emergency Stop Switch 7
1.2.3 Ambient Temperature Sensor 7
1.2.4 USB Interface 7
1.2.5 Power Cable 8
1.2.6 Welding Cable 8
1.3 Barcode Reader Scanner 8
1.4 Extension cords and pigtails 9
1.5 START/STOP Card 9
2 Fusion process 10
2.1 Overview of operating procedure 10
2.2 Switching On 11
2.3 Material selection 11
2.4 Connect fitting 13
2.5 Enter operator code/job number 14
2.6 Enter fusion data 15
2.7 Preparation check 17
2.8 Fusion process 18
2.8.1 Welding phase 18
2.8.2 Cooling time 19
2.9 Welding check 19
3 Configuration settings 20
4 Data Management 21
4.1 Protocol view 22
4.2 Protocol erase 23
4.3 Protocol export 23
5 Error messages 25
6 Technical characteristics 26
6.1 Standards 26
7 Maintenance 27
7.1 Cleaning 27
7.2 Fusion Cables 27
7.3 Function Check-up 27
7.4 Spare parts 27
8 Accident Prevention 28
8.1 Operating the Unit 28
8.2 Check before Operation 28
1
General Information Operating Instructions MSA 2 CF
2
Operating Instructions MSA 2 CF General Information
I General Information
Dear Customer,
Thank you for choosing this product. The electrofusion MSA 2
CF is designed according to newest technology. Using it for
purposes other than those described in this manual may cause
injury to the operator or to other people. It may also cause
damage of the machine or other equipments.
Safety
Please read and understand this instruction manual before using
the MSA electrofusion processor.
Safety standards and precautions should be followed at all
times.
Do not use or store the MSA electrofusion processor where
volatile gas concentrations may be present.
Only properly trained and qualified personnel should use the
MSA electrofusion processor.
Treat electrical equipment as a potential source of ignition and
follow proper practices for working in an explosive atmosphere.
The electrofusion Processor must be located out of the trench.
For protection against the risk of electric shock, connect the
MSA electrofusion processor only to properly grounded outlets.
Use only up-to-date fusion information supplied by the
manufacturer of the fitting when fusing in manual mode.
To point out relevant aspects operating this electrofusion unit,
symbols are frequently used. The following table contains their
explanation.
3
General Information Operating Instructions MSA 2 CF
Warning notice
Warning notices are used to inform about possible injuries or
damage to properties. Please read carefully and always consider
these warnings!
Symbol Meaning
Imminent danger! Failure to comply could result in
death or extremely serious injuries.
Danger
4
Operating Instructions MSA 2 CF Introduction
1 Introduction
1.1 Product description
The MSA 2 CF is an electrofusion control unit for the
electrofusion jointing of COOL-FIT PE (PolyEthylene) pipes.
Fusion parameters input can be accomplished with a fusion
barcode according to ISO/TR 13950 standard or manually.
The internal processor controls the values of welding
parameters, set the power output accordingly and, thanks to the
messages shown in the graphical display, guides the operator
to successfully execute all the necessary operations.
In addition, the MSA 2 COOLFIT is tracking and storing in the
internal memory up to 1000 welding protocols, that can be
browsed by the user even days or months after the welding
execution.
To ensure high quality fusion cycles, depending on the ambient
temperature, the machine is adjusting automatically the welding
time, for the correct distribution of the energy to the fitting.
5
Introduction Operating Instructions MSA 2 CF
Button Description
()
Moves the cursor to previous field,
increases set values, scrolls characters
Moves the cursor to next field, decrement
() set values, scrolls characters in reverse
order
() Moves the cursor to the left
() Moves the cursor to the right
MENU Enters into additional menus
STOP/ESC Stops any operation and the process; goes
(O) back to previous step
START/OK
(I) Confirms inserted data and starts welding
6
Operating Instructions MSA 2 CF Introduction
1.2.2 Display
The graphical display is the main user interface of the welding
machine. It shows the steps to be executed in sequence, the
fusion data, possible errors and alarm messages.
It is possible to change its brightness using the and buttons
and then save permanently the new value pressing the
button, in case of limited visibility due to weather conditions. The
operation can be done only when the display shows the fitting
icon
7
Introduction Operating Instructions MSA 2 CF
8
Operating Instructions MSA 2 CF Introduction
9
Fusion process Operating Instructions MSA 2 CF
2 Fusion process
2.1 Overview of operating procedure
The welding workflow is shown in the picture below
t = ----s
Prepare the Vo= --.-V
welding and
connect the fitting R = --.--Ω
12/06/19 15:50 70°F
t = ----s ------
------
Read the fusion Vo= --.-V
parameters
barcode
R = 07.45Ω
12/06/19 15:50 70°F
t = 0040s
Start the fusion
Vo= 39.5V
R = 07.45Ω
12/06/19 15:50 70°F
t = 0020s
Fusion in progress Vo= 39.7V
E = 003.1kJ
N 150
t = 0040s
Fusion completed Vo= 39.6 V
automatically
E = 007.5kJ
N 150
10
Operating Instructions MSA 2 CF Fusion process
2.2 Switching On
MSA 2 CF
V 2.01
S156H6908011
11
Fusion process Operating Instructions MSA 2 CF
t = ----s
Vo= --.-V PE
R = --.--Ω
12/06/12 15:50 25°C
Vo= --.-V PB
R = --.--Ω
12/06/12 15:50 25°C
For SEADRAIN
t = ----s SeaDrain
Vo= --.-V PP
R = --.--Ω
12/06/12 15:50 25°C
For PP-R
t = ----s
Vo= --.-V PP-R
R = --.--Ω 25°C
12/06/12 15:50
12
Operating Instructions MSA 2 CF Fusion process
t = ----s
Vo= --.-V
R = --.--Ω
12/06/19 15:50 70°F
t = ----s ------
------
Vo= --.-V
R = 07.45Ω
12/06/12 15:50 25°C
13
Fusion process Operating Instructions MSA 2 CF
t = ----s ------
------
Vo= --.-V
R = 07.45Ω
12/06/19 15:50 70°F
t = ----s JSMITH
A116…
Vo= --.-V
R = 07.45Ω
12/06/19 15:50 70°F
In case the operator code is mandatory the first row ‘----‘ will
blink and the MSA 2 CF will not move forward until the operator
14
Operating Instructions MSA 2 CF Fusion process
SeaDrainplus
d= 1. 5” x4
12/06/12 15:50
INSTAFLEX
d125
12/06/12 15:50
15
Fusion process Operating Instructions MSA 2 CF
t = 0040s
Vo= 39.5V
R = 07.45Ω
12/06/12 15:50 25°C
t = 0040s
Vo= 39.5V
R = 07.45Ω
12/06/19 15:50 70°F
16
Operating Instructions MSA 2 CF Fusion process
E-10
12/06/19 15:50 70°F
17
Fusion process Operating Instructions MSA 2 CF
t = 0020s
Vo= 39.7V
E = 003.1kJ
N 150
Note The machine adjusts the fusion time according to the external
temperature and barcode information. Therefore the final fusion
time values might be slightly different from the nominal values,
captured from the barcode.
The fusion process can be stopped at any time by pushing
STOP/ESC. Then the fusion process immediately stops and an
error message occurs (see ‘Error Messages’ chapter).
t = 0040s
Vo= 39.6 V
E = 007.5kJ
N 150
18
Operating Instructions MSA 2 CF Fusion process
= 40’
N 150
Warning Remove the external clamp only when the cooling time is
expired!
Danger of burning!
The fitting area is hot! Pay attention during the removal of the
cables.
Danger Do not leave unattended the MSA during the fusion and cooling
time!
19
Configuration settings Operating Instructions MSA 2 CF
3 Configuration settings
The MSA 2 CF does not need any setting, except the change of
date/time from time to time.
To go into the calendar menu, press the MENU button twice.
Then, date and time can be modified immediately for MSA 2 CF.
In the MSA 2 CF, the change can be done only in administrator
mode: at the power-on, you have to scan the admin code as
soon as the scanner is enabled.
Date/Time are shown in the format: Month/Day/Year
hour:minutes
:
13/06/12 MENU
17:46
MENU
08/12
20
Operating Instructions MSA 2 CF Data Management
4 Data Management
The electro-fusion unit saves the welding protocols for each
fusion cycle in the internal memory. For MSA 2 CF these data
can be saved in a PDF/BINARY.
When the memory is full, the oldest protocol is overwritten by the
most recent.
To conform to different standards, the welding machine saves
(and provides for a later analysis) the following data:
21
Data Management Operating Instructions MSA 2 CF
123 E-0
d110 [
+GF+
12/06/19 15:54 70°F
123
Vo=39.5V
t =1000s
E = 200kJ P=215V
Symbol Description
C Elbow 45° - 90
Τ Tee 90°
[ Single socket
Ι Coupler
‡ Saddle and coupler
Υ Reducer
J Tapping Tee
Electro-thermo-
<
retractable sleeve
22
Operating Instructions MSA 2 CF Data Management
23
Data Management Operating Instructions MSA 2 CF
6512001.BIN
6512001.PDF
Wait till the screen reverts to the previous one. Then the USB
memory stick can be extracted from the electro-fusion unit and
connected to a PC for data upload.
24
Operating Instructions MSA 2 CF Error messages
5 Error messages
In case of anomalies or errors, the MSA 2 CF pops up a specific
message useful to identify the possible issue. The related
number will be even tracked within the welding protocol, to give
evidence of the accident.
The error message appears on the display with the following
format:
E-1
Vi
25
Technical characteristics Operating Instructions MSA 2 CF
6 Technical characteristics
Mains voltage and 115 V (100V÷130V) 50/60 Hz
frequency
Suggested power 3.5kW
generators
Welding technique Voltage controlled
Fusion voltage 3.6÷42V
Operating temperature 0°F / +120°F (-20°C / + 50°C)
6.1 Standards
• ISO 12176-2
• ISO 12176-3
• ISO 13950
• CSA 22.2
26
Operating Instructions MSA 2 CF Maintenance
7 Maintenance
7.1 Cleaning
Clean the unit regularly with a slightly damp cloth. The
membrane keyboard and other plates can be cleaned with
industrial alcohol if necessary (no solvents or Trichlor products).
27
Accident Prevention Operating Instructions MSA 2 CF
8 Accident Prevention
8.1 Operating the Unit
Do not let unauthorized or untrained personnel use the unit.
When the unit is not in operation, avoid unauthorized use by
keeping it in a dry, locked room.
Safe operation of the fusion unit can only be ensured when the
following criteria are fulfilled:
• appropriate transport
• appropriate storage
• periodic maintenance
28
Operating Instructions MSA 2 CF Accident Prevention
When the unit has been opened or the housing removed, parts of
the fusion unit are exposed having a dangerous electrical charge!
Warning
8.6 Working with safety in mind
“Make your contribution to safety in the workplace."
• Report any deviations from normal operation immediately
to the responsible person.
• Always keep safety in mind while working.
29
Configuring the unit Operating Instructions MSA 2 CF
30
32
CE Declaration of conformity
The manufacturer GEORG FISCHER OMICRON S.r.l. declares, on his sole responsibility, that the product Welding
Machine for plastic fittings:
Model/Type
Year of production
Serial number
EN 61000-6-3:2007/A1:2011/AC:2012
EN 61000-6-4:2007/A1:2011
EN 61000-3-2:2014
EN 61000-3-3:2013
EN 61000-6-1:2007
EN61000-6-2:2005/AC:2005
EN 60335-1:2012/AC:2014/A11:2014/A13:2017
EN 62233:2008/AC:2008
The authorized person to compile the technical file is: Andrea Ing. Pezzuolo
GEORG FISCHER OMICRON S.r.l. - Via Enrico Fermi, 12 - I 35030 Caselle di Selvazzano (PD) ITALY
GEORG FISCHER OMICRON S.r.l. - Via Enrico Fermi, 12 - I 35030 Caselle di Selvazzano (PD) ITALY
Tel. +39 0498971411 - [email protected] - www.gfps.com/omicron
GF Piping Systems
Worldwide at home
Our sales companies and representatives
ensure local customer support in over 100 countries
www.gfps.com
The technical data are not binding. They neither constitute expressly
warranted characteristics nor guaranteed properties nor a guaranteed durability.
They are subject to modification. Our General Terms of Sale apply.
MSA 2 CF_eng_rev02.doc
Code no.: 790156306-2
Georg Fischer Omicron S.r.l.
Via Enrico Fermi, 12
I 35030 Caselle di Selvazzano (Padova)–Italy