CHAPTER 3PROBLEM 3.1
tem (a) Determine the maximum shearing stress caused by a 4.6-KN « m torque T in
the 76-mm-diameter shaft shown. (4) Solve part a, assuming that the solid shaft
has been replaced by a hollow shaft of the same outer diameter and of 24-mm
my inner diameter
‘SOLUTION
(0) Solid shat. = $= 38mm = 038m
Zt = £0038)! = 3.275310 m*
2° 2
p= TE _ 461010038) 53410 pa
J 327S3x10
r=534MPa 4
(6) Hollow shaft
=0012m
F (0.038 — 0.0124) = 32428 10-4 m*
= 462<10°V0.038) _ 53.9, 108 Pa
3.2428 x 10
T=539MPa
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sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.2
(a) Determine the torque T that causes a maximum shearing stress of 45
“5mm MPa in the hollow cylindrical steel shaft shown. (6) Determine the
‘maximum shearing stress caused by the same torque T in a solid eylindrical
eam shaft of the same cross-sectional area
SOLUTION
(@) Given shaft
(d-4)
Flas! — 308) = $.1689 «10% mm = 5.1689 10-8 mt
Te pelt
J ©
x10" )(45x
= 1689x104 10) 5:162910'N-m
45x10
r
O)
(2Y5.1689 x 10°)
OY _ $7.2x108 Pa
(0.033541)
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‘without permissionPROBLEM 3.3
maximum shearing stress of 7.5 ksi in the hollow shaft shown,
Knowing that d=12 in, determine the torque T that causes a
SOLUTION
V6) =08 = 08
(usreosn — coasin
(2}ea-06i
F008 — 0.6) = 0.4398 in*
(0.439875)
08
12 kip ind
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127235 x10
70.736 x 10° Pa
t= 707 MPa
(6) pp = 15mm = 15x10 m
15 10-9 (70.736 10S)
rp = 354 MPa
G0x107) a <
1, ~ Lote -Zp3
© po ZPbT
Ty = FAS 10)°35 368 x 10%) = 1875 Nm
1875
3x10
2 x 100% (100%) = 6.25% 6.25%
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reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.6
(a) Determine the torque that can be applied to a solid shaft of 20-mm diameter without exceeding an
allowable shearing stress of 80 MPa. (6) Solve Part a, assuming thatthe solid shaft has been replaced by a
hollow shaft of the same cross-sectional area and with an inner diameter equal to half of its own outer
diameter.
SOLUTION
(a) Solid shatt:
5.7080 10m?
Tn, — (05.7080 x 10°80 x 10°)
¢ 0010
() Hollow shaft: Same area as solid shaft
Tr
= 125.668 Tr
257N-m
22
a= (0.010) = 00115470 m
ae Ro)
= bey = 0.0087735 m
2
oousemot -o0ostmas = 26 18010708
J _ (80x 10°)26 180% 10)
181.38 T=1814N-m4
0.0115470
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
produced, ot disrbuted in any fora ot by any means witha the prior writen permission of de publisher, or used beyond the lied
lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
without permissionPROBLEM 3.7
‘The solid spindle 4B has a diameter d= 1.5 in. and is made ofa steel with
an allowable shearing stress of 12 ksi, while sleeve CD is made of a brass
‘with an allowable shearing stress of 7 ksi, Determine the largest torque T
that can be applied at 4
SOLUTION
Analysis of solid spindle AB:
Analysis of sleeve CD.
‘The smaller torque governs
7 =F (2%10° 0.75) = 7.95% 10 bin
(3)=15in,
e) =e) ~1215-025=1.25in
E (eh — 4) = 254-1254) = 4.117250!
oe Fld-a)= Fas 1.254) = 4.1172,
7a Ze = ANPNT IY 49 915.108 in
a 15
T= 7.95x10 Ib- in
T = 798kip-in 4
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reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.8
‘The solid spindle AB is made of a steel with an allowable shearing stress of
12 ksi, and sleeve CD is made of a brass with an allowable shearing stress
of 7 ksi. Determine (a) the largest torque that can be applied at 4 if the
allowable shearing stress is not to be exceeded in sleeve CD, (b) the
corresponding required value of the diameter d, of spindle AB.
SOLUTION
(a) Analysis of sleeve CD:
1
30) = 1Sin
q=e $~0.25=1.25 in.
(408) -£a st 125 ‘
J=2(ef-e) =Z ast - 1254 = 417i
F(d-e) =F '
Je _ GATTI) <9 91.108 bin
LS
T =19.21kip- in
(6) Analysis of solid spindle 4B:
TL 1921210 opi
F 12x10
1006 in. d, =2c
d= 20lin
All rights reserved. No part ofthis Manual may be displayed
PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies,
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
‘without permissionPROBLEM 3.9
The torques shown are exerted on pulleys A and B. Knowing that both
shafts are solid, determine the maximum shearing stress (a) in shaft AB,
(6) in shat BC.
1
SOLUTION
(a) Shah ap Tyg = 300N-m, d = 0.030m, ¢=
_ fe _ 2 _ 2300)
J xe (0.015)
= 56.588 x 10°Pa ‘ene = 56.6 MPa
(8) Shaft Bc: Tye = 300 + 400 = 700 Nm
d= 0,046 m, ¢ = 0,023 m
Tuy = TE = 2A 2 2X00)
me 7 ae! (0.023)
= 36.626 10°Pa =366MPa
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.10
In order to reduce the total mass of the assembly of Prob, 3.9, a new design
is being considered in which the diameter of shaft BC will be smaller.
Determine the smallest diameter of shaft BC for which the maximum value
n-ne of the shearing stress in the assembly will not increase.
4am
SOLUTION
Shaft 4B Ty, = 300N-m, d = 0.030m, ¢ = 0015 m
1 = Ft _ 2,300)
om 7 ee (0.015)
= 56.588 x 10°Pa = 56.6 MPa
Shaft BC: The = 300 + 400 = 700 N-m
d = 0.046 m, ¢ = 0.023 m
7, = Fe 2 20 _ (2700)
me ne (0,023)
= 36,626 x 10° Pa
16.6 MPa
‘The largest stress (56.588 x 10° Pa) occurs in portion AB.
Reduce the diameter of BC to provide the same stress,
Tye = TOON mF, =
c= 19.895 x10%m d= 26 = 39.79 109m
d= 398mm <
PROPRIETARY MATERIAL. © 2012 The McGraw
produced, ot disrbuted in any fora ot by any means witha the prior writen permission of de publisher, or used beyond the lied
‘Companies ne. All sights reserved. No pat ofthis Manual may be displayed
lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
without permissionPROBLEM 3.11
Knowing that each portion of the shafts 4B, BC,
and CD consist of a solid circular rod, determine
(@) the shaft in which the maximum shearing
own Meo 2tm siress occurs, (b) the magnitude ofthat stress.
p>» ec
AQ Vc Hm
SOLUTION
Shaft 4B: T=48N-m
Te
fgg, HE
hosp
nog = 09) op esytra
(0.0075)
T == 484144 =96N-m
c=td=9mm =H 71 _ 09 53535 Pa
2 J xe m(0.009)
Shaft CD. T == 484144 +60 = 156N-m
cata =10S mm fgg = = 2h =P *150). 95 79 MPa
2 ne ~ m(0.0105)
Answers
(a)shaftCD (6) 8 8MPa
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reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.12
Knowing that an 8-mm-diameter hole has been
ene drilled through cach of the shafls AB, BC, and
boven Loo CD, determine (a) the shaft in which the
co" 210 maximum shearing stress occurs, (b) the
. \ ‘magnitude of that stess
Mic = Wn
HO
4
SOLUTION
Hole
Shafi 4B. T =48N-m
1
2 = fay =7.5 mm
J =F (ei ~ et) =F(0.0075" — 0.0044) =4 567910 m*
_ {48100075 9 sro Pa
4.567910"
Shaft BC: 4
J 0.009" — 0.0044
tan = PEt = OM). «57959
J 9:904x10
Shaft CD 48-4144 4 60 =156N-m
£ 0010s ~ 000s =18691%10° mt
Fr {158)0.0705) _ 97.636 MPa
J” W8691xI0
Answees (a)shatCD ——(b) 876 MPa
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lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.13
) ‘Under normal operating conditions, the
electric motor exerts a 12-kip ~ in
torque at £, Knowing that each shaft is
solid, determine the maximum shearing
in (a) shaft BC, (b) shaft CD, (c) shaft
DE
SOLUTION
(a) Shafi BC: From free body shown:
Tao = 3kip in
= Te 27
ate are 9
in :
=2_3Kip-in_— 1=285ksi
* (a 75in.)
2 J
From free body shown
Tey =3+4=7 kip in
From Eq. (1)
2 kip in T=44oksid
® (in)
(© Sha DE: From free body shown
Typ =12kip- in
55),
r
Toe 2pm
CCR.
in rT =S37ksid
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reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.14
Solve Prob 3.13, assuming that a I~
in-diameter hole has been drilled
into each shaft
PROBLEM 3.13, Under normal
‘operating conditions, the electric
motor exerts a 12-kip - in. torque at
E, Knowing that each shaft is solid,
YR som determine the maximum shearing in
@ (a) sah BC (shah CD. sah
be
SOLUTION
(@) Shane From fe ody sho Tye=3 kip in
875 in a=
(=
2
1
ae 7 a =50.79=
~e)=E (097s 034 =082200i0!
kip -in(0.875 in.)
iB 19ksi €
0.82260 in
(6) ShacD From fe body shown: Tay =3-+4 = 7kip-in
Heping~ a $20 =10in
ap Clo
$a of - 0.54) =1.47262 in*
Te _ (kp ind.0in) shearing stress is 60 MPa in each shaft, determine
ay the required diameter of (a) shaft AB, (B) shaft CD.
SOLUTION
Tey =1000N-m
ap, 100
Tyg = 2 Top =—— (1000) = 2500 N- m
rs = To = Fy 1000)
(@) ShataB fy
FT __ QQ) 36596 010 m?
at #(60x10°)
© =29.82 x10 =2982 mm d=2c=596mm 4
(6) Shaft CD: 60 x 10° Pa
oF 2 3 __ QV) ig 619 19°
Joo at (60x10°)
1.97 x 107 m =21.97 mm. d=2
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
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lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
without permissionPROBLEM 3.23
‘Under normal operating conditions, a motor exerts a
torque of magnitude 7 =12001b-in, at F.
Knowing that ry =8in, 7 =3in, and the
allowable shearing stress is 10.5 ksi - in each shaft,
determine the required diameter of (a) shaft CDE,
(6) shaft FGH,
‘SOLUTION
Tp =12001 in
7, = 27, =% 1200) =3200 in
4) =10.5ksi= 10500 psi
ot. ot
Tae a
(@) Shancpe
2)(3200) _ soo in?
77 (10500)
e=05789in doe Is8in
©) Sha EGHt
2) (1200) = 9 o13757 in?
(10500)
dy =0835in.
AIM in dye =20
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reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.24
Under normal operating conditions, a motor exerts a
torque of magnitude 7; at F. The shafts are made of a
steel for which the allowable shearing stress is 12 ksi
and have diameters dpe = 0.900 in, and
‘dpg= 0.800 in. Knowing that ro = 6.5 in. and
r= 4.5 in. determine the largest allowable value of
Tr
SOLUTION
Shuttle 0.400 in
Feta
(0.400)*(12) =1.206 kip - in
se 0.450 in.
ran
$(0.450)°12) = 1.7177 kip «in
Tr =Eh Teed =a 7177) =1.189 kip in
Allowable value of Ty isthe smaller. Ty =1189kip in
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istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
without permissionPROBLEM 3.25
The two solid shafis are connected by gears as shown and are made
of a steel for which the allowable shearing stress is 8500 psi
Knowing that a torque of magnitude 7: = 5 kip -in, is applied at C
2s and that the assembly is in equilibrium, determine the required
diameter of (a) shaft BC, (b) shaft EP.
‘SOLUTION
Tax = 8500 psi = 8.5 ki
(a) Shaft BC Te = Skip in
Te_ 3
fom == 7h og
J He
2X9) _ 9.7208 in
78.5)
dye = 20 = 1482 in.
(6) Shah EF Tp = I. = 25 (5) = 3.125 kip -in
4
2 _ {OBS _ 9 6163 in
Tn 85)
yp = 2€=1.233in.
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.26
‘The two solid shafts are connected by gears as shown and are
made of a steel for which the allowable shearing stress is
7000. psi. Knowing the diameters of the two shafts are,
respectively, dye =16in. and dye = 1.25 in, determine the
largest torque Te that can be applied at C.
SOLUTION
Fag = 7000 psi = 7.0 ksi
Stat. Bc dye = 1.6 in
= 4d =08in
2
= F(7.0)0.8) = 5.63 kip in
Sha Ee dye = 1.25 in.
c= 14 = 0.6251
1p = Si
n 7
= £¢7 0,0 625) = 2.684 kip «in
By states, Te = "Ty = 402.684) = 4.30 kip in
"
Allowable value of 7 is the smaller.
30 kip- in
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without permissionBom.
<>) PROBLEM 3.27
20mm a
AE} torque of magnitude 7 = 100.N-m is applied o shah AB ofthe
we gear train shown. Knowing that the diameters of the three solid
shafts are, respectively, dy = 21mm, dep = 30mm, and
dy = 40mm, determine the maximum shearing stress in
(a) shaft AB, (b) shaft CD, (¢) shat EF
ma
ft
0m
SOLUTION
States:
Shah AB
Goats Band C f= 25mm, 1 = 60 mm
Fomeorwmariiain Ben Bt
Te 27 e2ar
25
Shaft C Tep = Te =p = 24T
Gears D and E: fy =30 mm, rp = 75 mm
Force on gear circles.
Shaft EF.
Maximum Shearing Stresses
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sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.27 (Continued)
(a) Shaft 4B: T=100N-m
=yd= 0.5 mm = 10.5 x 10m
(2100)
m05 x10" >
ia 55.0 10° Pa Tai
(6) Sha cD T = (2.4100) = 240 N-m
15 mm = 15x10 m
(2240)
— NAD _ 453 c10°Pa Fou = 453 MPa
malsx 10)
(©) Shak EF: T = (6)(100) = 600 N- m
10 mm = 20% 10m,
= 477 %10°Pa Igy = 47.7 MPa
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lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.28
A torque of magnitude T = 120N - m is applied to shaft AB of
the gear train shown, Knowing that the allowable shearing stress
is 75 MPa in each of the three solid shafts, determine the
required diameter of (a) shaft AB, (6) shaft CD, (c) shaft EF.
6 mm
250m
SOLUTION
Staties
Shaft AB
Gears Band C
Force on gear circles.
halt C
Gears D and E:
Force on gear circles.
75x 10° Pa
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
situation to teachers and educators permite by McGrail for thee individual course preparation A stent using this manual using it
without permission,PROBLEM 3.28 (Continued)
(@) in 20 N-m
[20307 <0? .
dan = 2a gh) 7 2011 m dy = 201mm 4
(®) Shafi.cD: = (2.4)(120) = 288 N-m
de = 2>| C2289 ~ 96.9 10°'m
(75x 105)
(©) Shaft BF: Typ = (6120) = 720 N-m
6.6% 103m yy =366mm 4
gp = 2of 2X2O)
(15 x10)
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lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.29
(@) For a given allowable shearing stress, determine the ratio Ti of the
maximum allowable torque T and the weight per unit length w for the
hollow shaft shown, (6) Denoting by (iw), the value of this ratio for a
solid shaft of the same radius 3, express the ratio Ti for the hollow shaft
interms of (T/ht)q and c\/cy
SOLUTION
‘w= weight per unit length,
Specific weight
otal weight,
1 = length
W _ pgla 2
wa 2 PBA «ped = pga(d -
7 = ped = peal
tig adad, (dale
Q 24 ” o
@
)
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.30
While the exact distribution of the shearing stresses in a
hollow-cylindrical shaft is as shown in Fig. a, an approximate
value can be obtained for x by assuming that the stresses
are uniformly distributed over the area 4 of the cross section.
as shown in Fig. 6, and then further assuming that all of the
elementary shearing forces act at a distance from O equal to
the mean radius '4(c +c.) of the cross section. This
approximate value 1) = T/4r,, where Tis the applied torque
Determine the ratio Taq! Of the true value of the maximum,
shearing stress and ‘ls approximate value ty for values
Of ¢/e, respectively equal to 1.00, 0.95, 0.75, 0.50, and 0,
SOLUTION
For a hollow shaft:
By definition,
14 (le)
Dividing,
e T+ (le)
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istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
‘without permissionPROBLEM 3.31
(a) For the solid stee! shaft shown (G = 77 GPa), determine the angle
of twvist at 4, (4) Solve part a, assuming that the steel shaft is hollow
‘with a 30-mm-outer diameter and a 20-mm-inner diameter.
SOLUTION
1 zea
a) c=4d=0015m, J=2c
@ 3 7
J = 79522 10% mt,
L=
T=250N-m p=
(250\1.8)
(77x 10°)(79.522 x 10)
13.49 107 rad
°
(73.49 x 107 )180,
z=
e=42r 4
Og =0015m gb =0010m, J
J = F10015* 0.0104) = 63814107 m+ 97
(250)(1.8),
(77 10°(63.814 x10)
asd
91 58% 10 rad = S201 58107)
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.32
For the aluminum shaft shown (G = 27 GPa), determine (a) the torque T
that causes an angle of twist of 4°, (b) the angle of twist caused by the same
torque T in a solid cylindrical shaft of the same length and cross-sectional
SOLUTION
@ °
9 =4° =69,813x107 rad, L=1.25m
G =27GPa =27x 10° Pa
J =E(ef- a) =£ 0018-00125 =130324.10° mé
T (27 «10° (132.324 x 10° (69.813 x 10"
1.25
= 199.539 Nm T=1995N-m4@
@) Matching areas: A = ac? =2(2- et)
= Vek — = 0018? — 0.012? =0,013416 m
Zea Foarsatey 0.894 x 10 mé
TL ___(195539\L.25) __ 19) 514x107 rad gy =1040
GI ~ 27:10" (50.894 x 10°)
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reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
without permissionPROBLEM 3.33
Determine the largest
allowable diameter of a 10-f-long steel rod (G = 11.2 x 10° psi) if the rod is to be twisted
through 30° without exceeding a shearing stress of 12 ksi.
SOLUTION
L=108
20 in, g = 30°= 3% = 0 52360 rad
180
f= 12 ksi = 12 10°psi
TL
210X120 _ 924555 9 d=2e=0401in
12 «10°Y0.52360)
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
situation to teachers and educators permite by McG
without permission,
il or thei individual couse preparation. A student using this manual i using itPROBLEM 3.34
While an oil well is being drilled at a depth of 6000 fi, itis observed that the top of the 8-in.-diameter steel
drill pipe rotates though two complete revolutions before the drilling bit starts to rotate, Using
G =11.2x 10° psi, determine the maximum shearing stress in the pipe caused by torsion,
SOLUTION
For outside diameter of 8 in., ¢ = 4 in.
TGP NSE ramormolst 92830) - te md
he
Ls G
1.2. 108 psi
72000 in.
a
tye Q)
Divide (2) by (1)
Jn GE
gL
(10 )4)42)
72000
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
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lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.35
‘The electric motor exerts a 500 N - m torque on
the aluminum shaft ABCD when itis rotating at a
constant speed. Knowing that G = 27 GPa and that
the torques exerted on pulleys B and C are as shown,
determine the angle of twist between (a) B and C.
om (b) Band D.
SOLUTION
(a) Angle of twist between Band C
Tac = 200 N-m, Lge = 1.2m
1
d= 0022m, G=27x10°Pa
4 = 367.97%10-m
Te (200,42)
GI 27x10" 367.97 x 10")
3
x 4.157 x10" rad ayo = 1380
(6) Ansle of twist between B and D.
fap “SOON Ley 09m, end = 00m, Go 27H
Jeo = Zt = E (0.024)! = 521.153 x10 m4
2° 2
- (5000.9) =31.980%103;
bi (27 10° 521.153 x 10") 31880810 rad
Paro = Porc * Bor = 24.157 107 + 31,980% 107 = $6,137 x10 rad Pay =322°
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,et PROBLEM 3.36
‘The torques shown are exerted on pulleys B, C,
and D. Knowing that the entire shaft is made of
steel (G = 27 GPa), determine the angle of
twist between (a) Cand B, (5) D and B.
SOLUTION
(@) Sha BC: e= fd=0015 m
Jac = Ret = 79522107 mt
Lp = 0.8m, G=27x10°Pa
Oy e= jd =0018m Joo = Ect = 16489610" mt
Ley = 1.0m Tey = 400 ~ 900 = ~$00 N-m
_ 7 00)1.0)
© GI ~ 27% 10° 164.896 x 10)
Pon = Pac + Peo = 0.14904 ~ 0.11230 = 0.03674 rad
eo = 0.11230 rad
Op = 211° 4
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
without permissionPROBLEM 3.37
‘The aluminum rod BC (G = 26 GPa) is bonded to the brass rod AB
(G = 39 GPa), Knowing that each rod is solid and has a diameter of
— Bras 12. mm, determine the angle of twist (a) at B, (6) at C.
200
30 mm Aluminum
Fr cox
SOLUTION
Both portions
= 6mm =6x107%m
F 6x10) = 203575 10% m*
Rod AB yg =0.200 m
ela (1000.200) = 0.25191 rad % = 1443°
Gay) G9%10°V2.03575 x10)
Goc = 26 x10°Pa, gc =0.300m
ye = Tet. = 000N0300) 5656579 et
Gacd 26x 10"(2.03575 x 10
(B) Ge = On + Ope = 0.25191 + 0.56679 = 0.81870 rad 0. = 46"
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,mmm
PROBLEM 3.38
The aluminum rod AB (G = 27GPa) is bonded to the brass
rod BD (G = 39GPa). Knowing that portion CD of the
em brass rod is hollow and has an inner diameter of 40 mm,
= determine the angle of twist at
1, = 500-9
So mm
€ n
‘
SOLUTION
Roda G=27x10°Pa, £=0.400 m
T=800N-m ¢=4d=0018m
F et = ©0018) = 164.896% 10% m
2 2
TL (800K 400) 5
Ds = Tae = a go co 7 71:875% 107 rad
P08 = GI ~ Tx 10° (164.896 10)
PatBC: G=39x10"Pa L=0375m, ¢= 4d =0030m
24 Zo ows mt
T= 800-4 1600 = 2400 Nm, J = Zot = Z 0309 = 1.27234 x10%m
ye = Fee 20000379) ag 137 01a
GI ~ 9x10" 27234 x10)
Part CD: 4.= 44, =0020m
= dy = 0030m, 1 = 0.250.m
z x
J = (cf ~ ef) = (0030 ~ 0.020%) = 1.02102 10° m*
F(et et) =F )
Th
Angle of twist at
(24000.250)
GI GB9x10°\(1.02102 x10)
= 15.068 x 107 rad
1 = Pun + Pac * Pew
105.080 10 rad
= 602 4
PROPRIETARY MATERIAL. © 2012 The McGraw:
‘Companies ne. All sights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
‘without permissionPROBLEM 3.39
‘The solid spindle AB has a diameter d,=1.5 in. and is made of a steel with
G=112x10%psi and fy, = 12Ksi, while sleeve CD is made of a brass
with G 7 ksi. Determine the angle through end
SOLUTION
Stress analysis of solid spindle AB:
‘Stress analysis of sleeve CD:
‘The smaller torque governs
Deformation of spindle 4B:
Deformation of sleeve CD:
Total angle of twist:
0.75 in
pots
T= Fq2% 100.75) = 7.95% 10° Ib in
te
Fx
2
(3) = L.Sin.
5 ~ 0.25 = 1.25in.
a= 6.“
ef _ d\n 2h at 18" ‘
= (ch - et) = Zs =1254 = 4.107ain
Fld -4t) = Fa )
2282 GNI X10) «1991105 in
@ 1S
T = 795 %10°Ib-in
¢=075in
0.49701 int, L=12in, G=112x10° psi
0 z Tayo 70017138 radians
J=A1iInt, L=8in, G= 56x10 psi
G0 = sSES (002758 radians
Pun = Pan * Gen = 0.019896 radians Pap = 11409
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any form of
by any means, without the peior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.40
‘The solid spindle 4B has a diameter d, = 1.75in. and is made of
a steel with G=112%10"psi and ty = I2ksi, while sleeve
CD is made of a brass with 5.6x10° psi and ty) = 7 ksi
Determine (a) the largest torque T that can be applied at A if the
aiven allowable stresses are not to be exceeded and ifthe angle of
rom ‘wis of sleeve CD isnot to exceed 0.375°,(b) the coresponding
th 4 angle through which end A rotates
+— cB
SOLUTION
Spindle 4B: $0.75in 0875in, L=12in, ty =12ksi, G=11.2%10° psi
Je fet = £(0.875)* = 092077in*
Sleeve CD. = 128in, cy =1Sin, L=8in, ty =7hsi
~F(d-d) = A Guid xive
JE (dae) <4urmint, 6256x106 psi
(@) Largest allowable torque 7
‘Chita: Shean mince A Te pdt
iy tee
08207) «1963p. in
0.875
Ctivion: suse in sleeve CD AUTH ya) r=1921Kip-in
Criterion: Angle of twist of sleeve CD 375° =6.545 x10 rad
7 Bag « ANTS 616 s45.10°)
T =18.86 kip in
‘The largest allowable torque is T =1263kip-in 4
Th, L,
(b) Angle of rotation of end A = dein 418 3 tein -E T E
® $4 = dup = bain * erp =D 256
3. 2 8
=(1263x10)| —__2 __,___8_
‘ rama (4.1172¥S.6 x10")
= 0.01908 radians 9, =1.093°
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
without permissionPROBLEM 3.41
‘Two shafts, each of Z-in, diameter, are
connected by the gears shown. Knowing.
that G= 11.2% 10° psi and that the shaft
at Fis fixed, determine the angle through
which end A rotates when a 1.2 kip in.
1 torque is applied at A
1210
bin,
SOLUTION
Calculation of torques
Circumferential contact force between gears B and E.
Tyg = 1.2kip-in=1200 Ib-in
Ter = 5-(1200) = 1600 tb in
eB
Zin, G= 112% 10% psi
16
57548 x 107 in*
7
SC)
TL (160012)
GJ (11.2 10°\S7.548 x10")
Gur = 9.789 > 107 rad
Rotation at E c= Pu = 29.789 x107 rad
‘Tangential displacement at gear circle 3 = 129 = a
Rotation at on = Egg = (09789 10%) = 39718107 ad
"s
‘Dwist in shaft Ba. L=8+6=14in. J = $7548x107in*
1 (120,14)
——__ 200149) = 36,065 x 10° rad
GJ (11.2 x 10°Y57.548 x10)
Pun
Rotation at A 4 = Gp + Gy = 65.783 107 rad o=377 €
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.42
240 man 60 mm
‘Two solid shafts are connected by gears as shown. Knowing,
that G= 772 GPa for each shaft, determine the angle
through which end A rotates when T, = 1200N « m.
SOLUTION
Calculation of torques:
Circumferential contact force between gears B and C.
Tig = 100m Top = 22 Q200) = 360091
4 =0,030m, L=12m, G=772x10°Pa
ef = $(0.030)" = 1.27234 10% m*
Pep = HE = —__ GO) ____ = 43 981 107d
GI” 72x 10\1.27234 x10")
Rotation angle at C e = Poy = 43.981 10 rad
Circumferential displacement at contact points of gears Band C. 3 = ree = rae
tog - 240 4 2
Rotation angle at & On = Ege = O43. 981 x10") = 131.982 x 107 ad
"
‘Twist in shaft 4B ©
74 = 002m, L=16m, G=772x10°Pa
1 =Zet = Z oor! = 305.49 10° m*
L (1200X1.6) 3
ip = He = C006) ___ = 81.412 x 10°? rad
4 = Gs ~ G12 x10*V305.49%107) "
Rotation angle at 4 1 = On + Guy = 213.354% 10 rad o,.=122" €
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine. Al rights reserved, No par ofthis Manual may be displayed
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lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.43
A coder F, used to record in digital form the rotation
Of shaft A, is connected to the shaft by means of the
gear train shown, which consists of four gears and
three solid steel shafts each of diameter d. Two of the
‘gears have a radius r and the other two a radius nr. If
the rotation of the coder F is prevented, determine in
terms of 7; 1, G, J, and 1 the angle through which end
A rotates,
SOLUTION
ig, = 9 2 Td
® 'D fe nn wGJ
Gen = Totloo. - Ld
Gl nl
Td, Td _ Tl
= -tt
Fe = Po M0 = RG * nd ~ GIG *
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.44
For the gear train described in Prob. 3.43, determine
the angle through which end A. rotates when
SIb-in., 1=24in, d=l6in,
11.2% 10° psi, and n
G
PROBLEM 3.43 A coder F, used to record in digital
foam the rotation of shaft A, is connected to the shaft
by means of the gear train shown, which consists of
four gears and three solid steel shafts each of diameter
4d, Two of the gears have a radius rand the other two a
radius nr. If the rotation of the coder F is prevented,
determine in terms of T, 1, G, J, and n the angle
through which end 4 rotates.
SOLUTION
See solution to Prob. 3.43 for development of equation for 9,
4)
)
Data =F in, G=112«:10°psi
2
49803 x 10%in*
L
E)- 83x10? ne 9, = 538°
Py (32.4) (1 s
© 12 x 10%)(.49803 x10)
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
without permissionPROBLEM 3.45
J
Pe joo Nim The design of the gear-and-shaft system shown
i, requires that steel shafts of the same diameter be
% > used for both AB and CD. It is further required
\ o that 7.60 MPa, and that the angle ¢, through
which end D of shat CD rotates not exceed 1.5°.
“atime Knowing that G= 77 GPa, determine the required
— Sead
SOLUTION
_ _ = 100 joo) =
Top = Ty = 1000 Nom Typ = Te = “75-(1000) = 2500 -m
For design based on stress, use larger torque.
Te
I
2P = 2N2500)_ 96 596 10m?
at (60x 10°)
¢ = 298210? m = 2982 mm, d= 2¢ = 59.6 mm
Design based on rotation angle. Pp = 15° = 26.18% 107 rad
‘Shaft 4B: Tyg = 2800N-m, L= 04m
TL _ (2500X0.4) _ 1000
ee Gr Gr Gs
i 1000
cn
or eth = (12) (tae) = 280
(P= a0 Gr J > Gr
Shaft CD Tey = 1000 N-m, L=0.6m
_ TL _ (1000)(06) _ 600
90 GI Gl GI
2500 , 600 _ 3100 _ 3100
% =e * Ge:
uy GRE
2)3100) | 243100)
HG, (77X10 (26.18 x 10)
¢=3146x10%m =3146mm, d= 2c = 62.9 mm
79.08 x 10° m*
Design must use larger value ford d=029mm 4
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.46
‘The electric motor exerts a torque of
800 N--m onthe steel shaft ABCD when it
is rotating at constant speed. Design
specifications require that the diameter of
the shaft be uniform from to D and that
the angle of twist between 4 to D not
exceed 1.5° Knowing that fq, $60MPa
and G = 77 GPa, determine the minimum
diameter shaft that can be used
SOLUTION
‘Torgues.
Typ =300+500= 800"
ye = S00N-m Tey =0
Design based on stress. 7 = 60x10°Pa
pe ME CNB gap 04m
Toad Oar ReOxI
= 2040x107 m = 20.40mm, d= 2c = 40.8mm
Design based on deformation. Boy = 1S? = 26.18 107 rad
oI =
500(0.6) _ 300
8 Gr
ag = Tints. 8003004)
GI GI
Gv4 = Poe + Pein + rg = ae = OO
ma = Pc * Pein * P= Gp ~ Gack
(24620) (2y620)
AGQy4 (TTX 10°26.18x 10)
21,04 x10 m
© 104mm, d= 2c
Design must use larger value of @=421mm €
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
10) =344x10°Pa 344 MPa
(oc) Angle of twist ° = = (2.5)(35.406 x 107) = 88.5 x 107 rad. 9=50P 4
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.52
‘The composite shaft shown is to be twisted by applying a
torque T at end 4, Knowing that the modulus of rigidity is 77
GPa for the steel and 27 GPa for the aluminum, determine the
largest angle through which end A can be rotated if the
ar following allowable stresses are not to be exceeded
‘Steel core Taeet = 60 MPA ANd Tamim = 45 MPa.
Aan jacket
SOLUTION
4, &
Gnu 2
foreach material
Steel core fy = 60X10 Pa, Gye = Fd = 002m, G = 77x10" Pa
= 28.860%10" radim
‘Aluminum Jacket a= 45X10 Pa, guy = d= 0036m, G = 2710" Po
Pu ___45x10°
L ~ (27% 10°\0.036)
= 46.296 x10" radim
‘Stmaller value governs: ‘$21 = 28.860 10° radim
Allowable angle of twist: yeh fae (2.5) (28.860 x 107) = 72.15 x 107 rad Oy = 4138-4
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
‘without permissionPROBLEM 3.53
The solid cylinders AB and BC are bonded together at B and are
12m attached to fixed supports at and C. Knowing that the modulus of
rigidity is 3.7 x 10° psi for aluminum and 5.6 x 10° psi for brass,
determine the maximum shearing stress (a) in cylinder AB, (b) in
cylinder BC.
T= skp
Bows
SOLUTION
‘The torques in cylinders AB and BC are statically indeterminate. Match the rotation gy for each cylinder.
wb Tap) _ =. 5955 10° Tyy
(0463 107
(5.6 x 10°)(1.5708)
Matching expressions for @p 6.5255 x 10" Tyy = 2.0463 x 10“ Tye
Tye = 3.1889 Ty a
Equilibrium ofconnection at B: Typ +Tye-T=0 T= 125x10%Ib- in
Tag + Tye: = 12.5% 10? Q)
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.53 (Continued)
Substituting (1) into (2), 4.1889 Tyg = 12.5% 10°
Typ = 2.9841 10% Ib-in Tye = 9.5159 x 10°Ib- in
(a) Maximum sires in cylinder AB
(2.9841 x 10°)(0.75)
is 4.50 x 10° 15 = 450 ksi
% 049701 pst % “
(©) Maximum stress in eylinder BC
Tyg. = THE = 95159100) 6.06 «10° psi Tae = 6.06 ksi
J 15708
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
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lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.54
Solve Prob. 3.53, assuming that cylinder 4B is made of steel, for
which G = 11.2% 10? psi
PROBLEM 3.53 The solid cylinders 4B and BC are bonded together
at B and are attached to fixed supports at and C. Knowing that the
modulus of rigidity is 3.7 x 10° pst for aluminum and 5.6 x 10" psi for
brass, determine the maximum shearing stress (a) in cylinder AB,
(6) in cylinder BC.
SOLUTION
‘The torques in cylinders AB and BC are statically indeterminate. Match the rotation gy for each cylinder
d=075in L=i2in, J =2et = 0497011
Colinder 4B:
3 :
gg = Tite Tl) ass cto
Gs (11.2 x 10°)(0.49701)
catd=10in L=18in J = Ze = 2 (10)! =1.5708 in!
3 #45
oy = Tick Tn 3046310
GJ ($6 10°)(1,5708)
Matching expressions for @ 2.1557 x 10-7, = 2.046310 Tg. Tye: = 1.0535 Typ wo
Equilibrium of connection at B: Typ + Tye -T = 0 Tyy + Tye = 12.510" 2
Substituting (1) into (2), 200535 Typ = 12.5% 10"
Tyg = 6.0872 x 10°Ib- in Tye = 64128 10° Ib in
(@) Maximum sess in cylinder 4B
Tye (6.0872 x10*)(0.75)
= ane = DE = 9191 i = 9.19 ksi
fu = Ta 210079 «6 19510? ps typ 919 ksi
(6) Maximum stress in cylinder BC.
_ Taco _ (6.4128 10° 1.0)
yg = THE = RETO = 4.0810 psi Tac = 4.08 ksi
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.55
‘Two solid steel shafts are fitted with flanges that are then
connected by bolts as shown. The bolts are slightly undersized
and permit a 1.5° rotation of one flange with respect to the
other before the flanges begin to rotate as a single unit
Knowing that G = 11.2 x 10° psi, determine the maximum
shearing stress in each shaft when a torque of T of magnitude
420 kip ft is applied to the flange indicated
PROBLEM 3.55 The torque T is applied to flange B.
‘SOLUTION
Shaft AB
_ GI yy (W.2 10°}(0.23968)
Ty = {12x109(0.23968),
‘=e 71 %
= 111.853 109,
aft CD:
Applied torque: T = 420 kip - ft = 5040 Ib in
T=Tep bey =3f=36in, 0.75 in,
Jen = Fel = F075) = 049701 in"
= Teolen
© Glen
Top = Gen be _ (210004970) 9 _ 154 695x 10°9
leo 36
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
without permissionPROBLEM 3.55 (Continued)
Clearance rotation for lange B fy = 15° = 26.1810" rad
Torque to remove clearance Tig= (111.853 10°\26.18 x 10°) = 2928.3 1b-in
Torque 7” to cause addi
nal rotating”. T” = $040 ~ 2928.3 = 2111.7 Ib-in
T= Tig + Teo
2UILT = (111853 x 10)9" + (154.625% 10}9" 2" = 7.923 10 rad
Tig = (111.853 x 10°)(7.923 x 10) = 886.21 Ib in
Téip = (154.625 x 10°)(7.923 x 10™) = 1225.09 Ib - in
‘Maximum shearing stress in AB
_ Tye _ (2928.3 + 886.21)(0.625) _
Fn p= cher 1950 psi Tag = 9.95 ksi
L285 0078) — 1549 psi Top = 1849 ksi
0.49701
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.56
‘Two solid steel shafts are fitted with flanges that are then
connected by bolts as shown. The bolts are slightly undersized
‘and permit a 1.5° rotation of one flange with respect to the
other before the flanges begin to rotate as a single unit.
Knowing that G = 11.2 x 10° psi, determine the maximum
shearing stress in each shaft when a torque of T of magnitude
420 kip fis applied to the flange indicated,
PROBLEM 3.56 The torque T is applied to flange C.
‘SOLUTION
Shaft AB
=2fl= Min, = 5d = 0625 in
Ty = Sa O29,
= 111853 x10? ay
aft CD:
Applied torque T= 420 kip: = SouDIb- in
T=Tep, Ley = 38 =36in, €
Rae
Jeo = £et = Ecors} = 04s701i'
len 36
Clearance rotation for flange C: Glo = 15° = 26,18 10 rad
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
istibuton to teachers and educators permite by McGrav-Hil for heir individual course preparation A student using this manuals using
without permissionPROBLEM 3.56 (Continued)
Torque to remove clearance Tey = (154,625 x 10°)(26.18 x 10°) = 4048.1 b-in
Torque 7” to cause additional rotation gy”: T” = 5040 ~ 4048.1 = 991.9 Ib-in
T’=Tigt Toy
991.9 = (111.853%109)9"+ (154,625 x10)" 2. gf" = 3.722310" rad
416.35 Ib- in
6 Ib-in
Tig = (111,853 x 10)(3.7223 x 10
Tey = (154.625 x 10)(3,7223 x 10}
‘Maximum shearing stress in 4B
= Pane _ 416 35)(0.625) _
Tae = 1086 pst Typ = L086 ksi
Jay 0.23968
‘Maximum shearing stress in CD.
Tepe _ (4088.14 575.56)0.75) _ 2 6stini
fen” Tes 049701 Foni=6.28s'
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.57
Ends 4 and D of two solid steel shafts AB and CD are fixed, while
ends B and C are connected to gears as shown, Knowing that a
4-KN - m torque T is applied to gear B, determine the maximum
shearing stress (a) in shaft AB, (b) in shaft CD.
‘SOLUTION
Gears B and C
f cd = 04 1
CS joo = — 9 = 94% a
ten 0: Tey = teF @
Ta DMg =0:7-Typ = 1 @)
ti
%
Solve (2) for F and substitute int (3)
ft 100
TT BIpy THT yy OK,
w= hTep nt gy Teo «)
T= +25Too
Shafi 4B L=03m, ¢=0030m
65 = Oqyy = Teh = Taw O39) 935.7910? Lae 6)
4G Zeo30'6
2
‘Shafi.cp: L=05m, ¢=0.0225m
fe = Feyp = Mek Few 32 1249 x 10% Feo. 6
Zoonsy'c Gj
2
Substitute from (5) and (6) into (1)
r, I.
my = 0.4q: 235.79 10° Lie = 0.4 x 1242 x 10° Zee.
fone: G G
Top = 047462 = Typ o
PROPRIETARY MATERIAL. © 2012 The McGraw
reproduced, or disebuted in any Tor oe by sy mea
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‘without permission
Hill Companies,
All rights reserved. No part ofthis Manual may be displayed
1s iout the prior writen permission of the publisher, o used beyond the limited
Gray-Hil for her individual course preparation. A student using this manual is using itPROBLEM 3.57 (Continued)
Substitute for Tep from (7) into (4:
For T = 4 KN-m, Eq (8) yields
Substitute into (7)
(@) Sess in AB:
(6) Stwess in CD:
T = Typ + 2.5 (0474627 5) T = 2.1865 Tp (8)
4000N -m = 218657 yy Typ = 1829.4N-m
Top = 047462(1829.4) = 868 3N-m
1829.
(0.030
43.1108 tap = 43.1 MPa
28683
(0.02257
Top = 48.5 MPa
PROPRIETARY MATERIAL. © 2012 The
MeGraw-Hill Companies Ine, Al sights esrved. No pat of ths Manual may be dsplaye,
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.58
Ends A and D of the two solid steel shafts AB and CD are fixed,
while ends B and C are connected to gears as shown. Knowing that
the allowable shearing stress is 50 MPa in each shaft, determine the
largest torque T that may be applied to gear B.
SOLUTION
Geass Band C
PO =
% = % ‘To0% 9s =04 4 a)
°
6
Solve 2) for Fand substitute into (3)
" 100
T=Tyg=BToy T= Ty +102
wn 00 oy
T= Ty +25Tep
shaft AZ. 1-03 m, ¢=0030 m
60 = npg =a = Ea OD 2935-7 x10 Lt 6)
e F 0030/46 ¢
shaft CD: L=05m, ¢=0.0225 m
Fook __Te 05) _ _ 949 x 193 Fe 6
JG
z “a G
= 0.0225) G
5 (0.0225)
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
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lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.58 (Continued)
Substitute from (5) and (6) into (1)
4xinaxi9 Ze
n= 04 Ge: 235.7910 a8
G G
Top = 0.47462 T yy om
Substitute for Tz,, from (7) into (4)
T= Ty +2.5(0AT462T ) T=21865T, (8)
Solving (7) for Ty, and substituting into (8),
1 =2.1865(—Zo_ T =4.6068 7) (9)
0.47462
Swess criterion for shaft AB
From (8): T = 2.1865(2120.6 N - m) = 4.64 kN - m_
Stress criterion for shaft CD:
Tep = Tay = 50 MPa
to, o# ' é
Tey = EP rey = (0.0225) (50 10° Pa
7 5" x )
= 894.62N-m
From(7) T =4,6068(894.62N- m) = 4.12kN-m
‘The smaller value for T governs.
T=412kN-m 4
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.59
‘The steel jacket CD has been attached to the 40-mm-diameter steel
shaft AE by means of rigid flanges welded to the jacket and to the
rod. The outer diameter of the jacket is 80 mm and its wall thickness
is 4 mm, If 500 N - m torques are applied as shown, determine the
‘maximum shearing stress in the jacket.
SOLUTION
Solid shat e= a= 0020m
of = £0020) = 25133%10 mt
Jacke 4a = 0,040m
2
(40 ~ 0,004 = 0.036 m
(4-4) = 2.040" 036!
Jy = (ef — et) = Z0.040* - 0.036
ald) =F )
= 1.3829 10° mt
Torque catied by shaft T= Gigi
Torque cared by jacket. 1, = Gi,gL
: Go_
Toultomue = T=T;+T,=Us+J,)GeL 2
otal torque 5 +1))G@" T aaeds
p= Ui = 329109150 3 Nm
Te Ty” ~ 1382910 + 251.3310
‘Maximum shearing stress in jacket
Tyey _ (423.1)(0.040)
Jy 1.3829x10%
= 12.24 «10° Pa 12.24 MPa
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.60
‘A solid shaft and a hollow shaft are made of the same material and
2)? are of the same weight and length. Denoting by 1 the ratio ¢;/¢,
torque 7, ~— inthe —shollow shaft is
(a) Yn? )/(1+ 0°) if the maximum shearing stress is the same in
ceach shaft, (b) (I (1+ n?) if the angle of twist is the same for
each shat
ney
SOLUTION
For equal weight and length, the areas are equal
@
la
Caw yd=ny
(6)
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.61
A torque Tis applied as shown to a solid tapered shaft AB, Show by
integration that the angle of twist at 4 is
1.
12eGe*
SOLUTION
Introduce coordinate yas shown
“Twist in length dy:
_ Ty _ Ty _ 200d
ae aa aGey!
2
= peat dy
Poh EGE 3
art {1 {
By, aGe™
anf 7 | 7
* aGe* |24B | ~ 12mGe*
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
without permissionPROBLEM 3.62
gy}
¥
‘The mass moment of inertia of a gear is to be determined experimentally by
using a torsional pendulum consisting of a 6-ft steel wire. Knowing that
G= 11.2 10° psi, determine the diameter of the wire for which the torsional
spring constant will be 4.27 Ib - fra
‘SOLUTION
Torsion spring constant K = 4.27 Ib fUrad = 51.24 Ib in/rad
T_T _Gl_ xGe
9 TGl LL
BLK _ QNTVS124) _ 3997 in!
mG x(l12x10")
0.1203 in
0241 in,
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.63
An annular plate of thickness ¢ and modulus G is used to
connect shaft 4B of radius r; to tube CD of radius r. Knowing
that a torque T is applied to end 4 of shaft AB and that end D
of tube CD is fixed, (a) determine the magnitude and location
of the maximum shearing stress in the annular plate, (4) show
that the angle through which end B of the shaft rotates with
respect to end C of the tube is
SOLUTION
Use a free body consisting of shaft 4B and an inner portion of the plate BC, the outer radius of this portion
being p -
ese rt
‘The force per unit length of circumference is 1 co
Evo v ‘
m(Qap\p -T = 0 1 TON
r i
SF
mr ON Pat
\ t
Tr \ 7
(a) Maximum shearing stress occurs at p = Tut = SL <
2a
t Tr
Ghat
‘Shearing strain:
‘The relative circumferential displacement in radial length dp is,
dé = ydp = pdo
dp
ap= 72
Ie ars x
T dp x 'T
2aGTP®
rf
DaGi|
(by
<
"PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al righis reseed. No par ofthis Manual may be displyed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.64
Determine the maximum shearing stress in a solid shaft of 12-mm diameter as it transmits 25 kW at a
fiequency of (a) 25 He, (6) 50 Hz
‘SOLUTION
}d=6mm=000m P= 25KW=2500W
P__ 2500
ooo = 159155N-m
2af — 2a(25) S185
(a) f=25We
Te _2F _ 2059155)
Fae pong 19x 10°Pa 1 =46.9MPa 4
2500
21150)
207.9571)
70.006)"
= 79577 N-m
() f= 50H
13.5 x 10° Pa r= 235MPa 4
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.65
Determine the maximum shearing stress in a solid shaft of 1.5-in. diameter as it transmits 75 hp at a speed of
(@) 750 rpm, (b) 1500 rpm.
SOLUTION
@
oo
t= HSI
2af IAl125)
Te _ 2F _ (2)(6.3025%10°
Sore -O7Sy
1500 _ 55
fap = 25 Me
5x10"
= R800 5.1513 10°1b-in
245)
2)G.1513 x10)
(0.75)
4.76 x 10° psi
P= 75 hp = (7596600) = 495 x 10°tb- ins
= 63025 10°Ib- in
9.51% 103 psi 1=951ksi 4
r= 476ksi 4
PROPRIETARY MATERIAL. © 2012 The MeGr
Companies, Inc.All ights reserved, No part ofthis Manual may be displayed
produced, ot disrbuted in any fora ot by any means witha the prior writen permission of de publisher, or used beyond the lied
lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
without permissionPROBLEM 3.66
Design a solid steel shaft to transmit 0.375 kW at a frequeney of 29 Hz, if the shearing stress in the shaft is not
to exceed 35 MPa.
SOLUTION
Ty = 35x10 Pa P= 0375x108 Wf = 29H
P__0375x10°
=a 2.0580 Nm
af 2(29)
Te _2r 2 A058) 343516
J Ke At (35x 10°)
3.§45x 10m = 3.345mm
d=2 d=669mm 4
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.67
Design a solid steel shaft to transmit 100 hp at a speed of 1200 rpm, if the maximum shearing stress is not to
exceed 7500 psi
SOLUTION
ty) = 7500 psi P = 100hp =660. 10 Ib inis
1200 P_ _ 660%10° 3
= aa = 5h = SRM = 52501 x10 tb i
f= = 20H Baj = 2x(20) 1 10? Ib = in
To. 5 BE, QNS2521 10) «9 4458 in?
Jo xe at 7(7500)
0.7639in d= 2 d =1,528in, 4
PROPRIETARY MATERIAL. © 2012 The MeGr
produced, ot disrbuted in any fora ot by any means witha the prior writen permission of de publisher, or used beyond the lied
lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
Companies, Inc.All ights reserved, No part ofthis Manual may be displayed
without permissionPROBLEM 3.68
Determine the required thickness of the 50-mm tubular shaft of Example 3.07 if isto transmit the same power
while rotating at a frequency of 30 Hz
SOLUTION
From Example 3.07, P = 100kW = 100 107 W
a= 0M =C0x10 Pe 4d=25am=0085 0
f = 30Hz
Ep = 8050N m
a)
— 21530.52)(0.025) _ 949.99 10° mt?
‘(60 x10°)
6 = 2.358% 107 m= 22.358 mm
1 =~ @ = 25mm ~ 22.358 mm=2642 mm 1 = 264mm
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.69
While a steel shaft ofthe cross section shown rotates at 120 rpm, a
stroboscopic measurement indicates that the angle of twist is 2°
in a 12-ft length. Using G = 11.2 «10° psi, determine the power
being transmitted
‘SOLUTION
=P =34907x108 ad L
60
Gg _ (12x 10)(7.7486)(34.907 x10)
t 14a
ast — 06!) = 77486
= 1281=144 in,
6in,
= 21.037 x 10°Ib sin
P = Inf =2x(2)(21.037 x 10") = 264 36x 10" b-in's
Since 1 hp =66001b -in/s,
PROPRIETARY MATERIAL. © 2012 The McGraw-Hill Companies,
All rights reserved. No part ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.70
‘The hollow steel shaft shown (G = 77.2 GPa, ty = SOMPa)
rotates at 240 rpm. Determine (a) the maximum power that can
be transmitted, (b) the corresponding angle of twist of the shaft
SOLUTION
6 = 30mm
= 125 mm
F(a) = "a0" 025"
Flot et) = FrG0y* - 02.594]
= 1.234 10%mm* = 1.234 x 10-%m*
Ty = 50x 10° Pa
yg = Er a Faek, - COI 2X10) _ 9956.7 am
J c 30x10
Angular speed, f = 240 rpm = 4 revise = 4 Hz.
(a) Power being transmitted. P= 2n fT = 2n(4)(2056.7) = 51,7 10° W
TL (2056.75)
OS) = 0.1078 rad
GI ~ 72x10 Y1.234 x10),
(6) Angle of wis °
o=6Ir 4
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.71
AS the hollow steel shaft shown rotates at 180 rpm, a
stroboscopic measurement indicates that the angle of twist of
the shaft is 3°. Knowing that G = 77.2 GPa, determine (a) the
power being transmitted, (b) the maximum shearing stress in the
shaft
SOLUTION
dy = 125mm
E(t "i
J =2(e -et) = 2160) - 025
Fle! i) FIG" - 42.5)'))
= 1.234x 10° mmé = 1.234 x 10° m*
p = 3° = 0.05236 rad
ee
G@
7 = GIG _ (712 10°Y 1.234 100.0536) _ 999 61 my
i: 3
Angular speed: Jf = 180 rpm = 3 rev/sec = 3 Hz
(a) Powerbeing uansmitted P= 24 fT’ = 2n(3N997.61) = 18.8010" W.
P=1880kW 4
(6) Maxi stewing sues, r, = Tia - COUA0GOX10%)
Fee
= 14,3x10°Pa T= 243MPa 4
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted
lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.72
The design of a machine element calls for a 40-mm-outer-diameter
shaft to transmit 45 kW. (a) If the speed of rotation is 720 mpm,
determine the maximum shearing stress in shaft a. (b) Ifthe speed of
rotation can be increased 50% to 1080 rpm, determine the largest inner
in w diameter of shaft 6 for which the maximum shearing stress will be the
same in each shaft
P= 45kW = 45x10°W
_P_ asxi0
af 2x12)
=59683NN-m
e=4a=20mm=0020m
2
Te _ 21 _ 2596.83)
= 4749410" Pa Tox = 475 MPa
ze (00209
)
of = 0.020! - PEF7SNOCO) _ 55 335 10%
(47.494 x 10°)
= 1520x107)
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
sisituton to teachers and edustrspermited by McGrail for thee individual course preparation, A stent using this mana i using
without permission,PROBLEM 3.73
A steel pipe of 3.5-in. outer diameter is to be used to transmit a torque
of 3000 Ib - ft without exceeding an allowable shearing stress of 8 ksi
A series of 3 5-in -outerdiameter pipes is available for use. Knowing
that the wall thickness of the available pipes varies from 0.25 in. to
0.50 in, in 0.0625-in. increments, choose the lightest pipe that ean be
used
SOLUTION
T = 3000 Ib - ft= 3610" Ib- in
Ly eusin
5
5t — 2N3610°)(.75) _
3655 in*
(810°)
6 =1.4455 in
ea G
Required minimum thickness: ¢
121.751.4455 = 0.3045 in,
Available thicknesses: 0.25 in., 0.3125 in,, 0.375 im. ete
Use
3125in
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
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lstibuton to teachers and edcetors permite by McGrav-Hil for her individual course preparation. A student using this manual is using it
‘without permissionPROBLEM 3.74
‘The two solid shafts and gears shown are used to
transmit 16 hp from the motor at 4, operating at a speed
of 1260 rpm, to a machine tool at D. Knowing that the
maximum allowable shearing stress is 8 ksi, determine
the required diameter (a) of shaft AB, (b) of shaft CD.
SOLUTION
(@) Sha aB P = 16 hp = (16)(6600) = 105.6 10° Ib in'see
= 1260
0
= 8ksi = 8% 10° psi
=P 105610 _
Tas = ep = amy = 800321
mow
Te
{21800.59) _ 9 399 in
(810°)
dg = 2e = 0.799 in day = 0.799 in.
(®) Shafi.cp: Top = Tm § (900 32) = 1.33387 10° bin
[2r _ ,[(20. 33387107)
a (8x10)
dep = 2c = 0.947 in,
e 0473 in,
dep = 0.947 in,
PROPRIETARY MATERIAL, © 2012 The McGraw-Hill Companies, Ie. All ights reserved. No pat ofthis Manual may be displayed
reproduced, of distibuted in any frm or by any mans, without the prior writen permision ofthe publisher, or used beyond the limited
situation to teachers and educators permite by McGrail for thee individual course preparation A stent using this manual using it
without permission,PROBLEM 3.75
The two solid shafts and gears shown are used to
transmit 16 hp from the motor at 4 operating at a speed
‘of 1260 rpm to a machine tool at D. Knowing that each
shaft has a diameter of | in, determine the maximum
shearing stress (a in shaft AB, (6) in shaft CD.
SOLUTION
(@ Shas P = 16 hp = (16)(6600) = 105 6 x10°Ib- in'see
1260
1200 oi nz
160
Tay = 2 = 1056x108 _
48 Unf Im21)
Sin
Ter
Jo re
2HEO32) = 4.08% 10° psi OB ksi €
03)
(6) Shak CD: Tey = "Tg = $1800, 32) = 1.33387 10%Ib- in
2.33387 10) © 6.79 510% Ten = 6.19 ksi
x03)
‘PROPRIETARY MATERIAL © 2012 The McGraw-Hill Companies, Ine Al rights reserved. No pat ofthis Manual may be displayed
reproduced, or disebuted in any fom oe by any means witout the prior writen permission of the publisher, or used beyond the linted