VERSION 1.

0
IKK PROJECT

USER MANUAL CONTROL SYSTEM OF

WATER TREATMENT PLANT (WTP)

SCADA

PRESENTED BY: JO – BWW – AE

JL. TALAUD 7 A‐B, CIDENG – GAMBIR 10150
JAKARTA ‐ INDONESIA
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Contents
A. Introduction of visual system
B. System operation for Operator
C. System operation for Engineer

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A. INTRODUCTION OF VISUAL SYSTEM

Not every water treatment plant have the same configuration as in picture above.
a. Some water treatment plant does not have Intake pump (gravity)
b. Some water treatment plant have booster pump
c. For 20 lps water treatment plant there are only three valve for drainage lamella.
d. Some water treatment plant have two compartement clearwell
e. Some water treatment plant does not have distribution pump ( gravity)

Explanation color for pipe:

Color Pipe
Raw water pipe
Drain pipe/ wash out pipe
Backwash pipe
Blower pipe
Clean water pipe

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Menu
Side Bar

1. INTAKE AREA

OBJEK ID KETERANGAN
Level switch as indicator water level
L is low
Level switch as indicator water level
LL is very low
Intake pump A
P01A
Intake Pump B
P01B

Pressure sensor (bar)

PIT‐01
Actual frequency and percentage
‐ load of pump

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2. WATER TREATMENT PLANT

OBJEK ID KETERANGAN
Turbidity Sensor raw water
PI‐01.NTU
pH sensor raw water
PI‐01.pH

Temperature of raw water

PI‐01.Temp
Injection Point (Aluminium Sulfat)
‐

‐ Injection Point (Soda Ash )

‐ Static Mixer

FIT‐01 Total Debit of Raw water

Flow transmitter A
FIT‐01A

‐ Flow debit raw water A

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FIT‐01B Flow transmitter A

‐ Flow debit raw water B

Valve incoming to flocculator TK101

V201
Valve incoming to flocculator TK201
V301

Flocculator and lamela TK101

TK101

Sludge drain valve from Lamella TK101

V206
Sludge drain valve from Lamella TK101
V207
Sludge drain valve from Lamella TK101
V208
Sludge drain valve from Lamella TK101
V230
Flocculator and lamela TK201

TK201

Sludge drain valve from Lamella TK201

V306
Sludge drain valve from Lamella TK201
V307
Sludge drain valve from Lamella TK201
V308
Sludge drain valve from Lamella TK201
V330
Valve incoming to Sand Filter F101A
V209
Drain valve for set level Sand Filter F101A
VXX1
Valve incoming to Sand Filter F101B
V214
Drain valve for set level Sand Filter F101B
VXX2

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Valve incoming to Sand Filter F201A

V309
Drain valve for set level Sand Filter F201A
VXX3

Valve incoming to Sand Filter F201B

V314
Drain valve for set level Sand Filter F201B
VXX4

F101A F101A‐ Sand Filter F101A

LIT 70.00 cm → Water level in Sand Filter

STANDBY → Status of Sand Filter

Sand Filter F101B

F101B F101B‐
70.00 cm → Water level in Sand Filter
LIT STANDBY → Status of Sand Filter

F201A F201A‐ Sand Filter F201A

LIT 70.00 cm → Water level in Sand Filter

STANDBY → Status of Sand Filter

F201B F201B‐ Sand Filter F201B

LIT 70.00 cm → Water level in Sand Filter

STANDBY → Status of Sand Filter

Valve for disposal of water with dirt from the

V212 backwash process at Sand Filter F101A
Valve for blower at Sand Filter F101A
V213
Water valve for backwash process at Sand Filter
V211 F101A
Valve for disposal of water with dirt from the
V217 backwash process at Sand Filter F101B
Valve for blower at Sand Filter F101B
V218

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Water valve for backwash process at Sand Filter

V216 F101B
Valve for disposal of water with dirt from the
V312 backwash process at Sand Filter F201A
Valve for blower at Sand Filter F201A
V313
Water valve for backwash process at Sand Filter
V311 F201A
Valve for disposal of water with dirt from the
V317 backwash process at Sand Filter F201B
Valve for blower at Sand Filter F201B
V318
Water valve for backwash process at Sand Filter
V316 F201B
Clean water valve from Sand Filter F101A to
V210 resevoir
Clean water valve from Sand Filter F101B to
V215 resevoir
Clean water valve from Sand Filter F201A to
V310 resevoir
Clean water valve from Sand Filter F201B to
V315 resevoir
Blower pump A
B01A
Blower pump B
B01B
Air pressure sensor transmittrer
B01‐PIT
Value of pressure in blower pipe
‐

Air speed sensor transmitter

B01‐AF
Value of air speed
‐

Debit flow of clean water from process filtration

FIT‐04
Turbidity sensor for clean water / after filtration
PI‐02.NTU
Flow debit transmitter of water for backwash
FIT‐03 process

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Value of water debit

‐

Pressure sensor at backwash pipe

PIT‐03

Value of pressure
‐

P03A Backwash Pump A

P03B Backwash Pump B

Actual frequency and percentage load of pump

‐

TK05B TK05B‐ Reservoir

LIT 150.00 cm → Level of water

P02A Distribution Pump A

P02B Distribution Pump B

Actual frequency and percentage load of pump

‐

FIT‐02 Flow debit transmitter of water for distribution

‐ Value of water debit

PIT‐02 Pressure sensor at distribution pipe

‐ Value of pressure

PI‐02.Cl2 Chlor sensor

pH sensor clean water

PI‐02.pH

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3. CHEMICAL TANK

OBJEK ID KETERANGAN

TK02 TK02‐LIT Alum Sulfat Tank

377.00 l → Liquid level / volume

P04A Dosing Pump A for Alum Sulfat

‐ Debit flow

P04B Dosing Pump B for Alum Sulfat

‐ Debit flow

Soda Ash Tank

TK04 TK04‐LIT
414.00 l → Liquid level / volume

P05A Dosing Pump A for Soda Ash

‐ Debit flow

P05B Dosing Pump B for Soda Ash

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‐ Debit flow

TK07 TK07‐LIT Chlorin Tank

228.00 l → Liquid level / volume

P06A Dosing Pump A for Chlor

‐ Debit flow

P06B Dosing Pump B for Chlor

‐ Debit flow

4. MENU SIDE BAR

OBJEK KETERANGAN
As Indicator that system can Run Production, or water level at reservoir is
sufficient to be filled
As Indicator that system can not Run Production, or water level in the
reservoir at maximum

Production inactive / stop

Production active

As Indicator that water level at reservoir suficient for

didtribution
As Indicator that sater level at reservoir issuficient for
didtribution / water level is minimum

Distribution system inactive

Distribution system active

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STATISTICS

OBJECT ID INFORMATION

A Raw water debit

A Turbidity of raw water

A pH of raw water

B Debit of Clean water

B Turbidity of clean water

C Debit distribution of water

C Chlor in distribution water

C pH distribution water

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ENERGY

OBJECT ID INFORMATION

A Actual Current Phase L1

A Actual Current Phase L2

A Actual Current Phase L3

A Total Active Power

A Total Energy

B Total Energy consuption this day

B Total Energy consuption the day before

B Total Energy consuption this month

B Total Energy consuption the month

before
Speciffic energy today, yesterday, this
C month and the month before
Total Speciffic energy today, yesterday,
C this month and the month before

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SETTINGS

OBJEK ID KETERANGAN

A Set all valve into auto mode

A Acknowledge all warning

Valve manual mode inactive. User cannot

A
control valve manually
Valve manual mode active. User can control
A
valve manually
Auto Save Mode of configuration and setting
A is active
Auto Save Mode of configuration and setting
A
is inactive

B Year

B Month

B Date

B Hour

B Minute

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B Secon

B Setting Date and Clock

C Number of User

C Name of User

C Pasword of User

C Level autorithy of User

Load the registration of user

C
Save the registration of New User
C

ABOUT

DESCRIPTION

Display logo and version of system

Project Name : IKK_A_5181
Version : 2.0.2.0
Edit : 2018.10.23 04.59.50
(V1.57.11.0)

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TABEL OF PARAMETER SPECIFIC CHEMICAL DOSING

OBJECT ID INFORMATION

NTU : 0 ‐ 600
pH : 6.0 – 8.0

Notes:

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MESSAGE

OBJECT ID KETERANGAN
Active Message. Message contain
A information warning or alarm.

History of message warning or alarm

A

To confirm all message

A

B Date and time messate

B I : Information

ID Object
B

B Message Code

Message contain warning or alarm

B

B Another informati

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B. SYSTEM OPERATION FOR OPERATOR

This section is intended for prospective operators to be able to use the system (SCADA) which contains
how to run the system, how to enter and exit the system, how to change language, how to run
production, how to run pumps manually, how to do sludge removal, how to do sludge backwash, how to
run a distribution.
OPERATING SISTEM (SCADA)
This section will explain how to run or activate the system (SCADA):Open Google Chrome

1. Google Chrome will run system automatically

Notes:

Press F11 → To maximize screen

Press F5 → To adjust the object to the screen

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LOGIN AND LOGOUT FROM SYSTEM

1. Click Login

2. Enter PIN Code → Click OK

3. If PIN correct, the name of User will appear on screen

4. Click Logout button for logout from system

SETTING LANGUAGE
Click IDN for Bahasa Language or ENG for England

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RUN PRODUCTION
1. Click ENABLE Production

2. All valve that neccessary for production will be opened automatically

Notes:

Production Start→ color of ENABLE button will be Green

color of ENABLE button will be Grey

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3. One of Intake Pump will run automatically

4. Dosing pump will run automatically when Flow transmitter sensing water flow.

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HOW TO RUN A PUMP MANUALLY

1. Click the Intake Pump Icon → The side screen will show the settings for the Intake Pump.

2. Change the Operation Mode to Manual mode

(Click the START button to run the Intake Pump manually)

Automatic (Group) Operation (Intake pump operates automatically according to settings)
Manual Operation (Intake pump operation is manual using frequency)
Manual Flow Input (Intake Pump is operated manually using debit flow)
Manual Pressure Input (Intake Pump is operated manually using Pressure )

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HOW TO DO SLUDGE DISPOSAL

1. Click on Flocculator / Lamella The side screen will show settings

2. Click FLUSH SLUDGE to do sludge removal → sludge removal valve will open

automatically (Valve Color: Green) → Sludge removal process information will appear on

the screen.

Notes:
• Don't forget to do sludge removal on other Flocculator / Lamella!
•

SCADA BOY

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HOW TO DO BACKWASH
1. Click one of the tank Sand Filtration (Example: F101A) The side screen will show display
the Sand Filtration tank settings.

2. Click START BACKWASH to run the Backwash process SET LEVEL in the Backwash
process will appear on the screen The drain and water level reduction valve will open
automatically.

Notes:

SCADA BOY

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3. The next step is AIR BLOWER→ Valve for Air Blower on the Sand Filtration will open and Air
Blower will be activated automatically → The screen will display the AIR BLOWER process
and also when the air blower is active according to the settings.

4. The next step is AIR + WATER BACKWASH → The drain valve, air blower and water
backwash will open automatically → The screen will show display the AIR + BACKWASH
process and also when the air blower is active according to the settings > Backwash water
pump will activate automatically.

Notes:
• AIR BLOWER → aims to break the sand against mud
• AIR + BACKWASH → The air blower and backwash air aim to lift the mud up to
the surface of the water to be discharged through the mud discharge valve
(Gutter)
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5. the next step is BACKWASH 1 or the first drain> The Backwash water valve will remain
open and the Backwash water pump remains active and also the drain valve (Gutter) will
open → The screen will display the BACKWASH 1 process.

6. The next step is BACKWASH 2 → The Backwash water valve will remain open and the
Backwash water pump remains active and also the drain valve (Gutter) will open the same
as in the BACKWASH 1 .

Notes:

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7. The next step is BACKWASH 3 or the third drain Back The Backwash water valve will remain
open and the Backwash water pump remains active and also the drain valve (Gutter) will
open the same as in the BACKWASH steps 1 and 2.

8. The next step is SETTLE, aims to calm the water in the Sand Filtration for the time set in
the settings → All Valves in the Sand Filtration will be closed.

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9. The next step is NESTING, aims to precipitate water in the Sand Filtration during the time
or height level that has been set in the settings >The drain valve and water level reduction
will open automatically

10. The final step in the drainage process is FLUSHING, aims to rinse the water in the Gutter in
the Sand Filtration > The Sand Filtration Valve Inlet will open and the drain Valve (Gutter)
will open automatically.

Notes:

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HOW TO RUN DISTRIBUTION

1. Click the ENABLE button on the side screen.

2. The Distribution Pump will activate and the Distribution ENABLE button will turn green.
Water discharge meter (Flow Meter), Pressure pipe distribution sensor (Pressure Sensor),
chlorine residual sensor and distribution water pH sensor will be green.

Notes:

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C. SYSTEM OPERATION FOR ENGINEER

This section is intended for prospective Engineers to be able to understand more about the
system (SCADA) such as Pump Group Operational Mode Settings (Intake, Backwash and
Distribution Pumps), Alarm and Warning Settings for each sensor, Sludge trigger settings or
Backwash, Backwash step, Level Control on sand filtration, etc.

MAINTENANCE USER
This section explains how to register a user or new user system.
1. Log in as Engineer

2. On the side screen → Click Settings → System Users

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3. Input User Name or system user name → PIN Code Input → Click on the rightmost column
to change the system user authorization level.

4. Input User / User Name → PIN Code Input → Select User Level

5. Click SAVE Button to save

Notes:

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REGULATION FOR OPERATIONAL PUMP GROUP MODE

Step by step for how to setting operational group pump mode:
1. Login as Engineer

2. Click of of the pump icon (Example: Intake Pump A) → Side display will showing
pump setting → Select PUMP GROUP

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3. At Operational Mode, Select Operation Mode to running the pump

Disable : Pump is Disable

Fixed Frequency : Running pump using Pump Frequency
Fixed Flow : Running pump using Debit Flow
Fixed Pressure : Running pump using pressure inside the pipe
Flow Demand : Running pump using debit flow demand

And if Choose Fixed Frequency, Input Value for the frequency at the Fixed Frequency

ALARM AND WARNING SETTINGS AT SENSOR

SCADA has feature to add alarm and warning for every installed sensor (Example: Raw
Water NTU Sensor)
There is 2 kind of alarm:
Limit Alarm
Setting Alarm using Limit:
High Alarm

Low Alarm

Deviation Alarm
Setting Alarm using Deviation Percentage
Positive Alarm
Positive Warning
Negative Warning
Negative Alarm

Alarm →System will Shutdown Production/Distribution Process

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Example:
System will show warning if Turbidity or Raw water NTU reach 5 NTU
1. Click Turbidity or Raw Water NTU Senso icon → Select Alarm → At Limit Alarm,
Checklist High Warning → Input NTU Value (Example: 5 NTU)

If Turbidity or Raw Water NTU reach 5 NTU, System will Showing orange colour at the sensor
icon.
Sensor List that usually get setting for Alarm and Warning:
✓ Raw Water NTU Sensor
✓ Raw Water pH Sensor
✓ Chemical Tank level Sensor
✓ Distribution Water NTU Sensor
✓ Distribution Water Chlorine Sensor
✓ Distribution Water pH Sensor

Notes:

Every Alarm and Warning Setting is same at every installed sensor.

➔ High Alarm and Low Alarm will stop the production and distribution

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TRIGGER SETTINGS FOR SLUDGE REMOVAL

Sludge Removal Process at Flocculator/Lamella can be activated with Full-Auto using Trigger, it
mean Sludge Removal will be activated automatically by the System with setting the Trigger at
Flocculator/Lamella.
1. Click Flocculator/Lamella Icon→ Side display will showing setting

Sludge Removal Trigger has 3 Option Method :

Production Runtime
Sludge Removal will be automatically activated by the system when Production is running
with the specified time (Runtime : 6 hours)
Production Finished
Sludge Removal will be automatically activated by the system with the specified time after
Production is Finish (Delay: 30 minutes)
Regular
Sludge Removal will be automatically activated by the system with the specified time
inside interval (Interval: 24 hours)

Sludge Removal Setting ‐ Minimum Delay Between Two Flush

Time delay Setting for control First Sludge Removal with Second Sludge Removal. It is for
avoiding Sludge Removal at the short time.

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BACKWASH TRIGGER SETTINGS

Backwash process can be activated Full-Auto using Trigger, it mean Backwash will be automatically
activated by the system with setting Trigger for each Sand Filter.
1. Click one of Sand Filter icon (Example: F101A) Side display will showing setting

Backwash Trigger has 4 option:

Level Reached
Backwash will be automatically activated by the system when water level at sand filter is at
specified level or at specified time (Level: 70 cm, Delay: 5 minutes)
Production Runtime
Backwash will be automatically activated by the system when production is running with
specified time (Runtime: 6 hours)
Production Finished
Backwash will be automatically activated by the system with the specified time after
Production is Finish (Delay: 30 minutes)
Regular
Backwash will be automatically activated by the system with the specified time inside
interval (Interval: 24 Hours)

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Regeneration Setting – Minimum delay between two regeneration

Time delay Setting for control First Backwash with Second Backwash. It is for avoiding
Backwash at the short time.

BACKWASH STEP REGULATION

In every step of backwashing process can be set according to each site condition.
1. Click one of Sand Filter Icon (Example: F101A) → Side Display will showing setting
→ Select Program → Step and Setting of the backwash process will show

Control Mode for Backwash Pump can be use between Pump Frequency or backwash water debit
STEP:
1. SET LEVEL
2. AIR BLOWING
3. AIR + BACKWASH
4. BACKWASH 1
5. BACKWASH 2
6. BACKWASH 3
7. SETTLE
8. NESTING
9. FLUSHING

Time Level

Frequency Time

Pump Frequency Water

Debit

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SAND FILTER WATER LEVEL CONTROL SETTING

System has a feature to control water level at sand filter.
1. Click one of Sand Filter Icon (Example: F101A) → Side Display will showing setting

Inlet Enable
Inlet Sand Filter Valve will close if water level reach 90 cm from the sand
Inlet Disable
Inlet Sand Filter Valve will open if water level reach 85 cm from the sand
Outlet Enable
Outlet Sand Filter Valve will open if water level reach 15 cm from the sand
Outlet Disable
Outlet Sand Filter Valve will close if water level reach 10 cm from the sand

Notes:
The water level control setting in the sand filter is made for maintain the water level in order to keep
The water not getting to low (Keep the sand always submerged in water) and not getting to high

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DEMAND AND SUPPLY SETTING

This Demand and Supply Regulation is made to indicate production and suplly requirments
based on the water level in the clear well or reservoir.
1. Click on Reservoir Icon → Side Display will showing setting

Actual water level in the reservoir is 100 cm from the floor.

Demand On
Indication of production needs will be active when the water level in the reservoir reaches 20
cm from the floor
Demand Off
Indication of production needs will be inactive when the water level in the reservoir reaches
275 cm from the floor
Supply On
Indication of supply will be active when the water level in reservoir reaches 50 cm from the
floor
Supply Off
Indication of supply will be inactive when the water level in reservoir reaches 20 cm from the
floor

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REGISTRATION OF CHEMICAL MATERIAL PARAMETER SPECIFICATION

1. Change NTU range
Click the NTU header and input the NTU range value that want to be use

2. Input Proportional Dose for Alum Sulphate with Turbidity below 5 NTU and pH 8.0

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3. Soda Ash / Pre Chlorine Proportional Dose Input

Notes:

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