PHD 4
PHD 4
Detector
Models
969-4600
969-4640
Manuale di Istruzioni
Bedienungshandbuch
Notice de Mode D’Emploi
User Manual
87-900-120-01 (F)
01/2014
Notices Warranty contract clause. Use, duplication or
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Contents
Entretien 47
Mise au rebut 48
4 Installation procedure 55
General Information 56
Storage 57
Preparation for Installation 57
Installation and Use 61
Disposal 64
5 Technical Information 71
Description of the PHD-4 73
Basic Unit Data and Specification 76
Routine Maintenance of the PHD-4 84
User Interface 96
Electrical Connections 121
Analog Interface Description 122
RS 232 Communication Description 124
Troubleshooting 130
Accessories and Spare Parts 134
1
Procedura per l’installazione
Informazioni generali 8
Immagazzinamento 9
Preparazione per l’installazione 9
Contenuto dell’imaballo 10
Installazione e utilizzo 13
Manutenzione 15
Smaltimento 16
Pulsanti e led sul pannello anteriore di PHD-4 17
Alimentazione esterna e pacco batteria 18
Pannello posteriore di PHD-4 20
7/140
1 Procedura per l’installazione
Informazioni generali
Informazioni generali
Gli operatori e il personale di manutenzione devono essere
consapevoli dei rischi che possono verificarsi utilizzando questa
apparecchiatura. Inoltre devono essere in grado di riconoscere le
potenziali condizioni di pericolo ed essere in grado di evitarle. Un
uso improprio dell’apparecchiatura può comprometterne l’efficienza.
Questo prodotto deve essere utilizzato esclusivamente da personale
qualificato. L'utilizzatore deve leggere attentamente il presente
manuale di istruzioni ed ogni altra informazione addizionale fornita
dalla Agilent. Le indicazioni di “Pericolo” o “Attenzione” devono
essere lette e rispettate. Per qualsiasi problema, contattare l’ufficio
Agilent più vicino.
Il presente manuale utilizza le seguenti convenzioni:
Immagazzinamento
Durante il trasporto e l'immagazzinamento PHD-4, devono essere
soddisfatte le seguenti condizioni ambientali:
temperatura: da -20 °C a +70 °C
umidità relativa: 0 – 95 % (non condensante)
ATTENZIONE! Non utilizzare mai il PHD-4 ed i componenti accessori in modo diverso e per
scopi diversi da quelli illustrati nel presente manuale.
Contenuto dell’imaballo
PHD-4 è disponibile in due diverse configurazioni:
1. Modello 969-4600 Pacchetto base comprendente:
Unità di base (5)
Unità di alimentazione – Caricabatterie, 100-240 Vca
(50/60 Hz) (4)
Cinghia (3)
Cavi (2)
Connettore per contatore a 15 pin
Kit di 3 filtri in lana di vetro
Manuale su CD
I suddetti moduli sono inseriti in appositi contenitori in schiuma di
poliuretano con densità pari a 30.
La seguente figura illustra un modello d’imballaggio con la posizione
dei vari moduli.
2
9
8 4
3
6
7
5
Installazione e utilizzo
AVVERTENZA! Il dispositivo è fornito di un cavo di alimentazione a tre fili con una spina di
tipo approvato a livello internazionale. Utilizzare sempre questo cavo di
alimentazione ed inserire la spina in una presa dotata di appropriato
conduttore di messa a terra onde evitare scariche elettriche. All’interno del
dispositivo sono generate alte tensioni che possono causare danni fisici gravi
o decesso.
AVVERTENZA! Non utilizzare il PHD-4 in ambienti dove suano presenti gas o vapori
potenzialmente infiammabili. Se si utilizza il PHD-4 in combinazione con
dispositivi di sicurezza per il campionamento (solo se marcati EEX ia IIAT4) il
PHD-4 stesso deve necessariamente essere posizionato fuori dalla zona a
rischio di esplosione.
AVVERTENZA! Non coprire o ostruire mai le feritoie di areazione sulla parte superiore del
PHD-4 e il condotto di scarico posteriore. Tali ostruzioni potrebbero arrecare
danno al PHD-4 o a componenti esterni.
Manutenzione
PHD-4 non richiede alcuna manutenzione (eccetto la campionatura di
filtri di pompaggio e batteria). Gli interventi devono essere eseguiti
esclusivamente da personale autorizzato.
NOTA Qualsiasi operazione che differisca dalle procedure descritte nel presente
manuale deve essere eseguita esclusivamente da personale autorizzato.
AVVERTENZA! Qualsiasi intervento non autorizzato sul dispositivo può causare grani danni
fisici e materiali.
Smaltimento
Significato del logo "WEEE" presente sulle etichette. Il simbolo qui
sotto riportato è applicato in ottemperanza alla direttiva CE
denominata "WEEE". Questo simbolo (valido solo per i paesi della
Comunità Europea) indica che il prodotto sul quale è applicato, NON
deve essere smaltito insieme ai comuni rifiuti domestici o industriali,
ma deve essere avviato ad un sistema di raccolta differenziata. Si
invita pertanto l'utente finale a contattare il fornitore del dispositivo,
sia esso la casa madre o un rivenditore, per avviare il processo di
raccolta e smaltimento, dopo opportuna verifica dei termini e
condizioni contrattuali di vendita.
1 Pulsanti funzionalità
2 Display grafico
3 Pannello anteriore
La batteria PHD-4 può essere caricata sia con il PHD-4 spento che
durante la normale operatività.
NOTA Il tempo necessario alla carica risulterà essere sensibilmente più lungo se la
carica è avvenuta con il PHD-4 acceso.
1 4
2
3
1 Sonda
2 Connettore per auricolare
3 Connettore alimentazione
4 Connettore I/O RS232
5 Dispositivo di rilascio rapido della chiusura
6 Scarico del gas
NOTA La spina di alimentazione del lato alta tensione deve essere facilmente
accessibile e poter permettere una facile e veloce sconnessione.
2
Anleitung zur Installation
Allgemeine Informationen 24
Lagerung 25
Installationsvorbereitungen 25
Inhalt der Verpackung 26
Installation und Gebrauch 29
Wartung 31
Entsorgung 32
Steuerorgane und Anzeigen auf der
Frontkonsole der PHD-4 33
Externes Netzteil und Batterie-Einheit 34
Hintere Konsole der PHD-4 36
23/140
2 Anleitung zur Installation
Allgemeine Informationen
Allgemeine Informationen
Bediener und Wartungstechniker müssen alle Risiken beachten, die
sich beim Gebrauch des Geräts ergeben. Sie müssen Gefahren und
Situationen, aus denen Gefahren entstehen können, erkennen und
wissen, wie sie zu vermeiden sind. Falsche und nachlässiger
Gebrauch des Instruments können seine Effizienz stark
beeinträchtigen. Dieses Produkt darf nur von qualifizierten
Technikern benutzt werden. Jeder Bediener oder qualifizierte
Techniker muss die Gebrauchs-/Wartungsanleitung und anderes von
Agilent geliefertes Informationsmaterial sorgfältig lesen. Mit “Gefahr“
oder “Achtung“ bezeichnete Hinweise müssen genauestens beachtet
werden. Bei irgendwelchen Problemen kontaktieren Sie das
zuständige Agilent Büro.
Dies Handbuch benutzt die folgenden Konventionen:
WARNUNG! Dieses Zeichen wird benutzt, wenn ein Nichtbeachten der Anweisung oder
Vorsichtsmaßnahme zu Verletzung oder Tod führen kann.
VORSICHT! Dieses Zeichen wird benutzt, wenn ein Nichtbeachten der Anweisung Schäden
am Gerät verursachen kann.
HINWEIS Informationen, die dem Bediener helfen, mit dem Instrument die bestmöglichen
Leistungen zu erreichen.
Lagerung
Bei Transport und Lagerung der PHD-4 müssen die folgenden
Umgebungsbedingungen eingehalten werden:
Temperatur: -20 °C bis +70 °C
Rel. Luftfeuchtigkeit: 0 – 95 % (nicht kondensierend)
Installationsvorbereitungen
Die PHD-4 wird in einer speziellen Schutzverpackung geliefert. Wenn
Sie irgendwelche Anzeichen von Transportschäden feststellen,
kontaktieren Sie Ihr Verkaufsbüro. Beim Auspacken die PHD-4 nicht
fallen lassen und gegen Stöße schützen.
Die Verpackung nicht einfach wegwerfen. Das Material kann
vollständig recycelt werden und entspricht den EU-Richtlinien
85/399 für Umweltschutz.
VORSICHT! Die PHD-4 und ihr Zubehör nie anders und für andere Zwecke als die in diesem
Handbuch beschriebenen benutzen.
2
9
8 4
3
6
7
5
WARNUNG! Dieses Gerät wird mit einem Batterielader mit einem dreiadrigen Netzkabel
und international genormten Stecker geliefert. Verwenden Sie immer dieses
Netzkabel und stecken Sie den Stecker in eine geerdete Schutzkontakt-
Steckdose, um elektrische Entladungen zu vermeiden. Im Gerät werden hohe
Spannungen erzeugt, die eine Verletzungs- und Todesgefahr darstellen.
WARNUNG! Benutzen Sie die PHD-4 niemals in Umgebungen, in denen brennbare Gase
oder Dämpfe vorhanden sind. Wenn Sie die PHD-4 in Kombination mit
Stichproben-Geräten ( nur wenn diese mit EEX ia IIAT4 markiert sind)
einsetzen, stellen Sie die PHD-4 unbedingt ausserhalb des Explosionsgefahr-
Bereichs auf.
WARNUNG! Die PHD-4 hat eine wiederaufladbare Batterie und einen zugehörigen
Batterielader. Die Batterie ist an einem sicheren Ort (weit entfernt von
explosiven Gasen oder leicht entflammbarem Material) wieder aufzuladen.
Aufladen und Gebrauch des Geräts in einem unsicheren Bereich kann zu
Verletzungen und Schaden am Gerät führen.
WARNUNG! Die Ventilationsschlitze oben und hinten an der PHD-4 nicht abdecken oder
zustellen. Ein Verschließen kann zur Beschädigung der PHD-4 oder externer
Komponenten führen.
Wartung
Der PHD-4 braucht keine Wartung (außer für den Filter der
Probenpumpe und die Batterie). Alle entsprechenden Arbeiten
dürfen nur von berechtigten Personen ausgeführt werden.
HINWEIS Jede Anwendung, die von den in diesem Handbuch beschriebenen abweichen,
muss von autorisiertem Fachlpersonal ausgeführt werden.
Entsorgung
Bedeutung des "WEEE" Logos auf den Etiketten. Das folgende
Symbol ist in Übereinstimmung mit der EU Richtlinie WEEE (Schrott
von elektrischen und elektronischen Geräten) angebracht. Das nur in
EU-Ländern gültige Symbol zeigt an, dass das betreffende Produkt
NICHT zusammen mit normalem Haushalts- und Industriemüll
entsorgt werden darf, sondern einem differenzierten
Entsorgungssystem zugeführt werden muss. Der Endabnehmer sollte
daher den Lieferanten des Geräts - die Muttergesellschaft oder den
Wieder-verkäufer – kontaktieren, um die Abholung und Entsorgung
nach Prüfen der Vertrags- und Verkaufsbedingungen einzuleiten.
Abbildung 3 Fronkonsole
1 Funktionstasten
2 Grafisches Display
3 Frontkonsole
VORSICHT! Das externe Netzgerät für nichts anderes benutzen als für die Agilent
SR03.702888.
VORSICHT! Während der Aufladevorgang der PHD-4 Batterie-Einheit läuft, muss vermieden
werden, dass der externe Stromschalter AUS und wieder EIN geschaltet wird.
Wiederholt ausgeführte Ladevorgänge können zu einer Überhitzung der Batterie-
Einheit führen.
HINWEIS Die Zeit zum Aufladen der Batterie ist sehr viel länger, wenn die PHD-4 in
Betrieb ist.
VORSICHT! Da Ni-MH Batterien sich automatisch wieder entladen, muss die Batterie
regelmäßig wieder aufgeladen werden. Die Batterie muss mindestens alle 3
Monate und vor einer Lagerungszeit vollständig aufgeladen werden.
1 4
2
3
1 Analysekopf
2 Anschluss des Kopfhörers
3 Stromanschluss
4 RS232 E/A-Anschluss
5 Schnellöffnung für das Gehäuse
6 Gasauslass
HINWEIS Der Stecker auf der HV-Seite des Netzteils muss leicht zugänglich sein und
schnelle und leichte Verbindung erlauben.
3
Procédure pour l’installation
Indications Generales 40
Stockage 41
Preparation pour l’installation 41
Contenu de l‘emballage 42
Installation et utilisation 45
Entretien 47
Mise au rebut 48
Boutons et témoins lumineux du panneau
frontal du PHD-4 49
Alimentation externe et batterie 50
Panneau arrière du PHD-4 52
39/140
3 Procédure pour l’installation
Indications Generales
Indications Generales
Les opérateurs et le personnel d'entretien doivent connaître les
risques pouvant dériver de l'utilisation de cet appareil. En outre, ils
doivent pouvoir reconnaître les éventuelles conditions de danger, et
être en mesure de les éviter. Toute utilisation impropre de l'appareil
peut compromettre l'efficacité de ce dernier. Ce produit ne doit être
utilisé que par du personnel qualifié. L'utilisateur doit lire
attentivement ce mode d'emploi, ainsi que toute autre information
supplémentaire fournie par Agilent. Les paragraphes "Danger" et
"Attention" doivent être lus et respectés scrupuleusement. En cas de
problème, contactez le bureau Agilent le plus proche.
Ce mode d'emploi utilise les conventions suivantes:
ATTENTION! Les paragraphes "Attention" sont placés avant certaines procédures, qui, si
elles ne sont pas observées, pourraient provoquer de sérieux dommages à
l'appareil.
Stockage
Durant le transport et le stockage du PHD-4, les conditions ambiantes
suivantes doivent être respectées :
Température : de -20 °C à +70 °C.
Humidité relative : 0 – 95 % (sans condensation).
ATTENTION! N'utilisez jamais le PHD-4 et ses accessoires d'une façon différente ou dans
un but différent de ceux illustrés dans ce mode d'emploi.
Contenu de l‘emballage
Le PHD-4 est disponible dans deux différentes configurations :
1. Modèle 969-4600 - Contenu de l'emballage :
Unité de base (5).
Unité d'alimentation - Chargeur de batteries,
100-240 VCA (50/60 Hz) (4).
Courroie (3).
Câbles (2).
Connecteur pour compteur à 15 broches.
Kit de 3 filtres en laine de verre.
Manuel sur CD.
Les composants ci-dessus sont insérés dans des coques spécifiques
en mousse de polyuréthane, d'une densité égale à 30.
La figure suivante illustre un modèle d'emballage et la position des
différents composants.
2
9
8 4
3
6
7
5
Installation et utilisation
AVERTISSEMENT! Le dispositif est fourni avec un câble d'alimentation à trois fils, doté d'un
type de fiche approuvé au niveau international. Utiliser toujours ce câble
d’alimentation et introduire la fiche dans une prise pourvue d’un conducteur
approprié de mise au sol afin d’éviter les décharges électriques. De hautes
tensions sont présentes à l'intérieur du dispositif : ces tensions peuvent
provoquer de graves lésions physiques, voire la mort.
AVERTISSEMENT! Ne pas utiliser le PHD-4 là où sont présents des gaz ou des vapeurs
potentiellement inflammables. On utilise le PHD-4 avec des dispositifs de
sécurité pour l’échantillonnage (uniquement si marqués EEX ia IIAT4) le
PHD-4 même doit nécessairement être positionné hors de la zone à risque
d’explosion.
AVERTISSEMENT! Il est interdit d'utiliser le dispositif dans une mine ou dans un lieu souterrain.
L'utilisation dans un environnement non conforme aux normes peut
provoquer de graves lésions physiques ou un endommagement de l'appareil.
AVERTISSEMENT! Ne couvrez ou n'obstruez jamais les fentes d'aération situées sur la partie
supérieure du PHD-4, ainsi que le conduit d'échappement arrière. Ces
éventuelles obstructions pourraient provoquer un endommagement du PHD-4
ou des composants externes.
Entretien
PHD-4 ne requiert aucun entretien (à l'exception de l'échantillonnage
des filtres de pompage et de la batterie). Les interventions doivent
être effectuées exclusivement par du personnel agréé.
NOTE Toute opérations différente des procédures décrites dans le présent manuel doit
être effectuée exclusivement par le personnel préposé.
AVERTISSEMENT! Toute intervention non autorisée sur le dispositif peut provoquer de graves
lésions physiques ou un endommagement de l'appareil.
Mise au rebut
Signification du logo "WEEE" imprimé sur les étiquettes. Le
symbole indiqué ci-dessous a été appliqué conformément à la
directive CE dénommée "WEEE". Ce symbole (valable uniquement
pour les pays de la Communauté européenne) indique que le
produit sur lequel il est appliqué NE DOIT PAS être mis au rebut avec
les déchets domestiques ou industriels, mais doit être recyclé. Par
conséquent, nous invitons l'utilisateur final à contacter le fournisseur
du dispositif, qu'il s'agisse de la maison mère ou d'un revendeur, pour
entreprendre le processus de mise au rebut, après vérification des
termes et conditions du contrat de vente.
1 Boutons de fonction.
2 Afficheur graphique.
3 Panneau frontal.
La batterie PHD-4 peut être rechargée aussi bien lorsque le PHD-4 est
hors tension que durant son fonctionnement normal.
NOTE Si vous rechargez la batterie alors que le PHD-4 est sous tension, le délai de
chargement est sensiblement plus long.
1 4
2
3
1 Sonde.
2 Connecteur pour écouteur.
3 Connecteur d'alimentation.
4 Connecteur d'E/S RS232.
5 Dispositif de relâchement rapide de la fermeture.
6 Echappement du gaz.
NOTE La fiche d'alimentation insérée dans la prise doit être aisément accessible et
doit pouvoir être débranchée rapidement et facilement.
NOTE L’alimentateur principal doit être pourvu d’un contact de protection relié à la
masse.
4
Installation procedure
General Information 56
Storage 57
Preparation for Installation 57
Contents of the Packaging 58
Installation and Use 61
Disposal 64
Controls and Indicators on the Front Panel of
the PHD-4 65
External Power Supply and Battery Pack 66
Rear Panel of the PHD-4 68
Original Instructions
55/140
4 Installation procedure
General Information
General Information
Operators and maintenance staff must be aware of all the risks that
may arise when using this instrument. They must be able to recognize
hazards and potential conditions of danger and know how to avoid
these. Improper and negligent use of the instrument may seriously
compromise its efficiency. This product must be used only by
qualified personnel. Each operator or qualified person must read the
user/maintenance manual carefully and also any other information
provided by Agilent. “Warning” or Caution” indications must be read
and complied with scrupulously. For any problems, contact your
nearest Agilent office.
The following conventions have been adopted in this manual :
WARNING! This term is used when failure to comply with the instructions or precautions
indicated in the manual may cause injury or death.
CAUTION! Is used when failure to comply with the instructions may cause damage to the
equipment.
NOTE Information that helps the operator to obtain the best possible performance
from the instrument.
Storage
The following environmental conditions must be complied with
during transportation and storage of the PHD-4:
temperature: from -20 °C to +70 °C
relative humidity: 0 – 95 % (non condensing)
CAUTION! Never use the PHD-4 and accessory components in a different manner and for
different purposes from those illustrated in this manual.
2
9
8 4
3
6
7
5
WARNING! The device is furnished with a battery charger with three-wire power cord
with internationally-approved plug. Always use this power cord and insert
the plug in an outlet with a suitable protective earthed conductor in order to
avoid electrical discharge. High voltages that may cause serious injury or
death are generated inside the device.
WARNING! Do not use the PHD-4 in environments containing potentially flammable gases
or vapors. If the PHD-4 is used in combination with sampling safety devices
(only if marked EEX ia IIAT4), the PHD-4 must be positioned outside the area
with a risk of explosion.
WARNING! The PHD-4 is complete with a rechargeable battery and related battery
charger. Recharge the battery in a safe area far from explosive gases or
highly flammable materials. Recharging or use of the device in unsafe areas
may cause serious injury and damage.
WARNING! While the PHD-4 battery pack charging process is running (power supply
connected) DO NOT carry the unit.
WARNING! Do not cover or obstruct the ventilation slots on the top part of the PHD-4 and
the rear discharge duct Obstruction could cause damage to the PHD-4 or to
external components.
The PHD-4 does not require maintenance (except for sampling pump,
filters and battery).
NOTE Any operation different from those described in present user manual must be
carried out by authorized personnel.
WARNING! Any unauthorized operation on the device may cause serious injury and
damage.
NOTE Cleaning or decontamination processes are not provided for (see "Health and
safety certification box on "Request of return" form)
Disposal
Meaning of the "WEEE" logo found in labels. The following symbol
is applied in accordance with the EC WEEE (Waste Electrical and
Electronic Equipment) Directive. This symbol (valid only in
countries of the European Community) indicates that the product it
applies to must NOT be disposed of together with ordinary domestic
or industrial waste but must be sent to a differentiated waste
collection system. The end user is therefore invited to contact the
supplier of the device, whether the Parent Company or a retailer, to
initiate the collection and disposal process after checking the
contractual terms and conditions of sale.
1 Function buttons
2 Graphic display
3 Front panel
CAUTION! Never use external power supply units other than the Agilent SR03.702888.
CAUTION! While PHD-4 battery charging process is running avoid to switch OFF and ON
again the external power supply. Repeated charging processes can cause
battery pack overheating.
The PHD-4 battery can be charged either with the PHD-4 off or during
normal functioning.
NOTE The time required to charge the battery is much longer with the PHD-4 on.
1 4
2
3
1 Analysis probe
2 Headset connector
3 Power supply connector
4 RS232 I/O connector
5 Fast release device to remove the enclosure
6 Exhaust gas outlet
NOTE The power supply plug of the high voltage side must be easily accessible and
permit fast, easy disconnection.
NOTE Main power supply must be provided with protective earthed contact.
5
Technical Information
Description of the PHD-4 73
Theory of Operation 75
Basic Unit Data and Specification 76
Technical Characteristics of the PHD-4
Basic Module 78
PHD-4 Protection Function 80
Protection Level 1 (Enabled in Factory): 82
Protection Level 2 83
Routine Maintenance of the PHD-4 84
Replacement of the Ni-MH battery pack 86
Management of Filter Elements 88
Management of Sampling Pump 92
Original Instructions
71/140
5 Technical Information
User Interface 96
Self-Test 97
Complete Measurement Screen Page 99
Large Size Measurement Screen Page 101
Screen Icons Table 102
Unit Zeroing 103
Setup Menu 106
Option Menu 108
Communications Menu 110
Set Point Menu 112
Maintenance Menu 114
Security Menu 119
Electrical Connections 121
Analog Interface Description 122
RS 232 Communication Description 124
Communication Format 124
Communication Protocol 124
Troubleshooting 130
Accessories and Spare Parts 134
Figure 5 Outline
Figure 6 PHD-4
Theory of Operation
The system to be tested is filled with a mixture of helium/air.
The probe is passed over areas considered to be critical and, via a
sampling pump, the mix of gases around the areas examined is
sampled and piped towards the internal sensor.
The sensor consists of a pressure detector and of a heated quartz
capillary which is highly permeable to the molecules of helium, while
permeability for all other atmospheric gases is negligible.
While the atmospheric gases are vented to the outside, the molecules
of helium reach the pressure detector. The electric signal
proportional to the partial pressure of the helium taken from the
detector, is processed by the microprocessor of the central unit. This
permits direct readout of the concentration of helium on the display
(ref. figure below).
Exhaust
Sniffing
gas
gas Heater
Helium
Detector
Probe
Display
MICROPROCESSOR
Keyboard
The figures below show a side view and the rear panel of the PHD-4.
4
10
5 9
6 7
1 Multi-function keypad
2 Graphic display
3 Strap fixing point
4 Identification label
5 Analysis probe
6 Headset connector
7 Power connector
8 RS232-I/O communication connector
9 Enclosure fast release device
10 Exhaust gas outlet
Tab. 2
Backflow Valve
Position
OFF
Quartz Heater
Status
2 sec
ON ON
DISPLAY
“LEAK
!”
Figure 10
Probe
Outlet
P
Sensor
Figure 11
Protection Level 2
Temporary switching off the heating element of the sensor drastically
reduces the permeability of the sensor to helium, increasing the total
level of protection.
NOTE The line dedicated to suction of the cleaning gas must have a maximum length
of 5m and consists of 4x0.75 mm tube.
Figure 12
Figure 13
2 Press down and at the same time turn the “Quicklock” release
device in a counterclockwise direction.
Figure 14
Figure 15
WARNING! Only the Agilent 03.702609 battery can be used on the PHD-4. Never use
different battery packs not furnished by Agilent S.p.A., this operation could be
dangerous and cause injury to the operator and damage to the PHD-4 and to
the surrounding environment.
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
B
A
Figure 22
Figure 23
Figure 24
4 Clean the filter with a grease remover and dry with dry
compressed air. Check the connections and inspect the flexible
tube for any damage.
5 Retighten the sintered filter and the sampling cone
Figure 25
Figure 26
Figure 27
Figure 28
Figure 29
User Interface
The PHD-4 helium leak detector is designed to operate in different
environments and in different applications. The many different
functions necessary to operate efficiently in a wide range of different
conditions are managed directly by the microprocessor on the CPU
control board. The microprocessor guarantees complete control of
the capabilities and of the internal components via the HID (Human
Interface Device).
To start the HID and therefore to switch on the PHD-4, press and
hold down for at least 3 seconds the first key A to the right identified
by the I symbol.
Figure 30
The HID starts and, after a short wait, the automatic check on the
internal blocks is started (Self test):
Figure 31
Self-Test
This automatic procedure is initiated by the HID each time the PHD-4
is started; this process is intended to guarantee that the
measurement made with the PHD-4 is effectively valid, checking
correct functioning of the components and of internal functions.
During running of the various tests, the items forming the list of tests
are ticked with a “v” if the test is passed or combined with the “!”
symbol in the case of difficulties in running the tests If, in particular
conditions, some of the tests have to be repeated, the HID highlights
this conditions with the “R” (to be Repeated) symbol combined with
an indication of the test concerned.
The “PS” (Power Supply) symbol is highlighted on the “Battery test”
line if the battery is not present or if the fuse inside the battery has
blown.
At the end of the test, a summary screen page is shown; if all the tests
have been passed, the message “Self-test performed successfully” is
displayed; if some of the tests have failed, a list of the problems
encountered is displayed for 20 seconds before automatic shut-down
of the PHD-4.
Figure 32
Figure 33
1 2 3 4
Figure 34
Figure 35
NOTE Large Size Measurement screen is factory set enabled. To disable this function
and use the complete measurement screen un-select “LARGE SCREEN” line in
SETUP menu.
Icon Function
Set-point
5 Normal type: enabled
Reverse type: activated
Unit Zeroing
Two zeroing mode are available use AZ (Automatic Zero) if you
operate in an environment where Helium background is variable.
NOTE AZ mode continuously compensate the sensor reading bringing it slowly to zero.
Keep it in consideration during your leak checking activity with AZ.
NOTE As soon as FZ mode is activated the current “leak rate” value is taken as a
reference point and considered as zero.
Desktop Menu
Pressing the menu key from the main screen page, the HID permits
access to the main menu, (Desktop menu).
Using a set if icons, this menu allows graphic identification of the
main functions divided into “families”. The various icons can be
scrolled using the central two soft-keys (2 and 3) that are identified
by the symbols “∨” and “∧”, selecting the icon required with key 4
(OK).
1 2 3 4
Figure 36
Tab. 4
Set-up Setpoints
Option Maintenance
Communications Security
PHD messages:
The HID can communicate with the operator through a set of
messages of the following type
Affirmative, highlighted inside the frame identified with the i
mark
Interrogative, highlighted inside the frame identified by the ?
mark.
Setup Menu
Figure 37
High Sensitivity
The High “Sensitivity” command can be used to set the most suitable
degree of sensitivity for the leak detection activity in course. The
degree of sensitivity set at power-on of the device is always the Low
Level (LS) (“High Sensitivity” not selected). Enabling the “High Sens”
command, the minimum detectable concentration changes from 100
ppm (LS) to 2 ppm (HS).
Pump on
The “Pump on” command allows temporary disabling of intake and
analysis of the gases using the probe. When “Gas sampling” is
disabled, the PHD-4 is in stand-by status; the screen page displayed is
the measurement page where the indication “Ready” replaces that
referring to the leak rate measured.
To return to operating status, press soft-key 3 (PUMP) or return to
the QUICK/Gas sampling/enable menu.
Audio on
Disabling the “Audio on” command, it is possible to mute the acoustic
signal proportional to the leak rate emitted by the PHD-4 in the
operating phase.
NOTE The acoustic signal on the rear door “Headset” is never disabled.
NOTE The HID features two different acoustic signals to highlight different operating
conditions:
Backlight on
Disabling the “Backlight on” command, it is possible to switch off
backlighting of the display.
Re-enable the “Backlight on” item of the “Set-up” menu in order to
switch on display backlighting again permanently.
Backlighting of the display can be switched on for a few seconds
pressing soft-key 2 in the measurement screen page, identified by the
symbol ( ).
Large screen On
The Large Screen ON command enable the automatic switching to
Large Measurement screen mode.
If “Large screen on” is not selected Complete Measurement screen
will operate.
Switch Off!
At the end of the work session, the “Switch Off!” command can be
used to power off the device. To prevent accidental switch-off, the
HID requests confirmation before switching off the PHD-4.
A fast link to the same switch-off function is present during the
measurement phase on the 3rd key of the front panel.
Option Menu
Figure 38
The “Option” collects together all the main settings of the PHD-4. The
following items can be accessed:
Language
Using the “Language” menu, it is possible to set the language used by
the Human Interface Device to communicate with the operator. There
are four possible options
English
Italiano
French
Deutsch
Unit of measure
From this menu, it is possible to set the unit of measurement to be
used when tracing leaks.
Possible options include:
PPM
mbarL/sec
cm3/sec
cm3/min
TorrL/sec
PaL/sec
Pam3/sec
SCF/year
Kg/h R12
g/year R12
NOTE The sensor fitted inside the PHD-4 is a helium concentration sensor, the unit of
measurement proposed automatically by the PHD-4 is PPM (parts for million).
Use of the flow unit of measurement requires a conversion that takes into
account the flow of gas sampled and the concentration of helium present in the
tracer gas. For this reason, as soon as the unit of measurement has been
selected, the HID automatically opens the tracer gas selection menu (% Helium).
% Helium
The “Tracer gas” selection menu makes it possible to insert a factor
that takes into account the effective quantity of helium present in the
filling gas of the container under test.
Mix value display
The current setting can be displayed selecting the “Display Mix.” item
Mix setting
PPM
%
Through the “Mix setting” item, it is possible to modify the reference
to the concentration used (the factory setting is 100 % He). It takes
into account the actual Helium concentration in tracer gas. The value
can be entered as percentage of helium in nitrogen (%) or as parts of
helium per million parts of nitrogen (PPM).
NOTE The rules for entering the values are the same to those described in the “Use of
the menus” paragraph.
Communications Menu
Figure 39
Remote Control
Analog Control
RS 232 Control
Setting remote control mode, it is possible to select the reception
channel of the commands from the outside (analog input / command
from serial).
NOTE Readout of PHD-4 data is always possible on both channels (RS232 or Analog
port) regardless of selection of “Remote control”.
NOTE If safety set-point is enabled a “S” is showed in active set point icon on normal
size measurement screen beside the number of active set-points (icon 5 in
complete measurement screen icons table).
As soon as the Back Flow valve is activated the icon 6 appears on complete
measurement screen.
Baud rate
Using the “Baud rate” command, it is possible to modify the
communication speed on the serial port between the PHD-4 and
external devices. Possible settings are: 1200-2400-4800-9600-19200.
Figure 40
NOTE When enabled, set points 1 – 4 manage the four relays on the PHD-4 which can
be accessed via the rear connector “I/O-SERIAL”.
Set-points 1,2,3,4
The set-point selected can be enabled accessing the items of the
individual set-points:
Enable
It is also possible to modify the enable value of each set-point
completely independently.
Set-point 1 : 10PPM
Set-point 2 : 20PPM
Set-point 3 : 30PPM
Set-point 4 : 50PPM
Safety set-point
The fifth set-point made available by the HID is a set-point dedicated
to protect the PHD-4 against excessive exposure to high
concentrations of helium.
Accessing the “Safety Set-point” item, it is possible (as for set-points
1-4) to enable operation and to modify the tripping threshold in the
range 2PPM-250PPM in HS and 100PPM-600PPM in LS (factory
settings 100PPM in HS and 400PPM in LS).
The Safety set-point menu also contains the item:
Safety actions
Backflow valve (factory setting: active)
Heater OFF
This menu makes it possible to manage sensor protection actions.
Protecting the sensor means restricting the flow of tracer gas
(helium) to the amount strictly necessary to trace leaks.
Backflow valve – Activation of the backflow valve is part of the
factory settings. This device is tripped when the threshold set is
exceeded and inverts the flow sampled sampling the gas from the
outlet port and then discharging this through the probe normally
used for sampling.
Maintenance Menu
Figure 41
Sensor Clean-up
Reading adjustment
Sampling auto adjust
Battery pack
PHD-4 Info
The Maintenance menu contains all the management and self.-
maintenance functions of the PHD-4.
Sensor Clean-up.
WARNING! Do not start the “Clean-up” function in environments with large quantities of
helium.
Reading adjustment
The “Reading adjustment” function makes it possible to eliminate any
imprecision in reading.
Start the procedure after correctly zeroing the device in a helium-free
environment.
When requested, provide the PHD-with a known mix of
Helium/Nitrogen (possibly calibrated and certified) and correct
readout using the “∨” and “∧” keys of the specific screen page.
Follow the operating instructions provided by the HID throughout
the procedure.
NOTE Make sure the unit is in the appropriate sensitivity mode to read the helium
source.
Figure 42
NOTE The “Sampling auto adjust” procedure makes an indirect measurement of the
flow sampled; therefore, in some cases, it may take several minutes.
Battery Pack
The “Battery” menu is the menu used to access battery pack
management functions.
Battery Maintenance
The “Battery Maintenance” function makes it possible to eliminate
any reductions in autonomy of the Nickel-Metal-Hydrate battery due
to the phenomenon generally known as “Memory effect”.
Cancellation of the memory effect is obtained with fast complete
discharge of the battery.
NOTE Always start the “battery Maintenance” function after connecting the connector
to the PHD-4.
NOTE If the PHD-4 is exposed to high concentrations of Helium during discharge, the
“battery Maintenance” function is interrupted in order to protect the sensor
element from saturation.
Charge level
With the “Charge level” function, it is possible to know the precise
percentage residual charge of the battery.
With the power supply connected, no data is shown (---%).
PHD-4 Info
The “PHD-4 Info” menu provides specific information regarding the
PHD-4 being used.
In particular, it is possible to know:
Part Number, Serial Number, Firmware release, Working time.
Security Menu
Figure 43
The password can be modified by the user with the “Change user
password” function.
Psw protection
Enable protection
Change User Psw
Electrical Connections
Figure 44
Tab. 5
NOTE To use the remote zero control, or analog remote control menu
COMMUNICATIONS/REMOTE CONTROL has to be activated.
NOTE The analog output voltage is always related to the measured concentration in
ppm. The information does not change if a different measurement unit is
selected from the front panel.
Communication Format
8 data bit
no parity
1 stop bit
baud rate: 600/1200/2400/4800/9600 programmable
Communication Protocol
The communication protocol is a MASTER/SLAVE type where:
Host = MASTER
Controller = SLAVE
The communication is performed in the following way:
1. the host (MASTER) send a MESSAGE + CRC to the controller
(SLAVE);
2. the controller answer with an ANSWER + CRC to the host.
The MESSAGE is a string with the following format:
<STX>+<ADDR>+<WIN>+<COM>+<DATA>+<ETX>+<CRC>
Where:
NOTE When a data is indicated between two quotes (‘...’) it means that the indicated
data is the corresponding ASCII character.
Tab. 6
Data Type Field Length Valid Characters
Logic (L) 1 ‘0’ = OFF
‘1’ = ON
Numeric (N) 6 ‘-‘, ‘.’, ‘0’ . . . ‘9’ right justified with ‘0’
Alphanumeric (A) 10 from blank to ‘_’ (ASCII)
Tab. 7
0x15 NACK foreseen with Read/Write
0x32 UNKNOWN WINDOW commands
0x33 BAD DATA TYPE
foreseen only with Write
0x34 OUT OF RANGE
commands
0x35 BAD OPERATION
Tab. 8
Type Length Value Description
After a read instruction of a logic
Logic 1 byte -
window
After a read instruction of a
Numeric 6 bytes -
numeric window
After a read instruction of an
Alphanumeric 10 bytes -
alphanumeric window
The command execution has been
ACK 1 byte (0x6)
successfully completed
The command execution has been
NACK 1 byte (0x15)
failed
The specified window in the
Unknown Window 1 byte (0x32)
command is not a valid window
The data type specified in the
command (Logic, Numeric or
Data Type Error 1 byte (0x33)
Alphanumeric) is not accorded with
the specified Window
The value expressed during a write
(0x34)
Out of Range 1 byte command is out of the range value
of the specified window
The specified window is Read Only
or temporarily disabled (for
Win Disabled 1 byte (0x35)
example you can’t write the Soft
Start when the Pump is running)
Tab. 9
Win. Read/ Data Win. Name Description Admitted val.
no. Write Type
100 R/W N Local/Remote/ Selezione 0-2
Analog Selection Local/Serial/Analog.:
0 Serial
1 Local
2 Analog
120 R/W L Backlight Backlight On/Off 0-1
130 R/W N Language Language selection:
0 Italiano
1 English
2 Francais
3 Deutsch
140 R N Measurament Unit Unit of measurement 0-10
selection:
0 PPM
1 mbar1/s
2 cm3/s
3 cm3/min
4 TorrL/s
5 PaL/s
6 Pam3/s
7 Kg/h
8 g/y(R12)
9 g/y(R314)
10 SCF/Y
150 R/W L Zero Function Auto zero / Fixed zero 0-1
selection
160 R/W N Sensitivity Sensitivity selection: 0-2
Selection 0 LS
1 HS
170 R/W L Probe Function Sampling enabling 0-1
180 R/W L Audio Signal Audio signal enabling 0-1
Troubleshooting
Here following some troubleshooting tables are reported. Refer to the
troubleshooting tables to locate and understand fails of your PHD-4.
Troubleshooting tables give you information about procedures
available to fix the fail occurred to PHD-4 and advices for a good use
of PHD-4 and a consequent long operative time without fails.
In coloumn “Trouble” are showed issues that could affect your
PHD-4. In coloumn “Answer” on right side possible reasons of fail
and solutions (if present) are listed.
Tab. 10
Trouble Answer
Sampling line fault
Sensitivity test fault
Sensor test fault
Unstable reading
Reading drift
Low sampled flow
Short operative range
Trouble Answer
Sampling line fault Due to clogging of line or fail of diaphragm pump.
Trouble Answer
Sensitivity test fault Due to difficulties in sensor trigger (sensor too clean)
Trouble Answer
Sensor test fault Due to saturation of the sensor (High ion current) or large
amount of He trapped in the capillary quartz.
1. Provide N2 or air free of He
As a general rule
Avoid sniffing large amount of He
(concentration, pressure)
Use backflow valve protection
Start checking in LS
Trouble Answer
Due to saturated sensor (spikes) or high room
Unstable reading/Reading Drift
temperature (drift)
Trouble Answer
Low sampled slow Due to clogging of line
Check probe line (pipe)
Replace glass-wool filter
Clean sintered filter
Trouble Answer
Short operative range Due to Ni-MH battery pack memory effect
1. Replace battery pack (if service life >500 cycles)
‘
2. Start “Battery care” function
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Complete the attached Request for Return form and send it to Agilent Technologies (see below), taking particular
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Equipment
Product description Agilent PartNo Agilent Serial No Original Purchasing Reference
Failure description Type of process (for which the equipment was used)
Type of return
Non Billable Billable New PO # (hard copy must be submitted with this form): ______________________________________
Exchange Repair Upgrade Demo Calibration Evaluation Return for Credit
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12/13
© Agilent Technologies, Inc. 2013
Printed in ITALY
01/2014
Publication Number: 87-900-120-01 (F)