CypTube 3D Pipe Cutting Control System

Friendess, Inc.
CypTube 3D Pipe Cutting Control System
User Manual
Version: V6.4.0
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CypTube 3D Pipe cutting control system
Welcome
Thank you for using CypTube laser cutting control system.
CypTube laser cutting control system (CypTube for short) is a set of system software designed
for plane laser cutting, including laser cutting process, common layout function and laser processing
control, most of its functions are applied in graphics processing, parameter settings, custom cutting
process editing, layout, path layer planning, simulation and cutting process control.
CypTube software can realize process control only if used with Dog and Control Card.
CypTube will enter DEMO mode while running on a computer without Dog, so that you can get
all other functions except process control for normal use. Therefore, CypTube can be installed in a
separate notebook for the design before processing.
Please note that this User Manual is only for instructions of main program about CypTube
software.
Please refer to other Manuals or contact us for the details of other tools installed with CypTube
software, such as platform configuration tool.
The Document is drawn up based on Version 6.4.516.1 of CypTube. As product functions are
being updated, there may be some differences between your product and the Manual. We will
apologize for such inconvenience.
Please feel free to contact us with any questions or suggestions you may have.
The operation of the machine and the effect of laser cutting is directly related
to the materials to be cut, the laser used, the gas used, air pressure and the
parameters you have set. Please set the parameters seriously and cautiously
based on the requirements of your cutting process.
The inappropriate parameter setting and operation may result in the reduction
of cutting effect, damage to laser head or other machine parts or even personal
injury. CypTube laser cutting control system has tried to provide a variety of
protective measures, and laser equipment manufacturers/end users should
comply with the operating rules in case of injury accidents.
The company will not assume any direct, indirect, incidental and/or resulting
losses or responsibilities caused by improper use of the Manual or the product.
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Contents
I. Quickstart.......................................................................................................................... 1
1.1 Features......................................................................................................................................... 1
1.2 Obtaining and Installing the Software......................................................................................... 1
1.3 Starting to use............................................................................................................................... 2
1.User Interface.......................................................................................................................... 2
2.Toolbar.................................................................................................................................... 3
1.4 Operation Process.........................................................................................................................5
1. Import Graphics......................................................................................................................5
2. Technical Parameter...............................................................................................................6
3. Lead Planning......................................................................................................................... 6
4. Inspection before Processing................................................................................................. 6
5. Actual Processing................................................................................................................... 7
II. Technical Parameters........................................................................................................9
2.1 Lead lines.......................................................................................................................................9
1. Distinguish Overcast Cut and Yang Cut................................................................................ 9
2. Automatic Lead Lines............................................................................................................ 9
3. Check the Lead.......................................................................................................................9
2.2Cutting Compensation............................................................................................................... 10
2.3Layer Parameters......................................................................................................................... 10
1. Descriptions of Parameters...................................................................................................11
2. Adjustment of Speed Following Power............................................................................... 13
3. Material Lib.......................................................................................................................... 14
III. Work Control................................................................................................................. 15
3.1 Mechanical Coordinate System.................................................................................................. 15
3.2. Searching Zero Point after Exception Occurs.......................................................................... 15
3.3 Alarms.........................................................................................................................................15
3.4 Manual Testing.......................................................................................................................... 16
3.5 Soft Limit Protection..................................................................................................................17
3.6 Walk........................................................................................................................................... 17
3.7 Processing and Dry Cut.............................................................................................................. 17
3.8 Stop, Pause and Resume.............................................................................................................18
3.9 Breakpoint Memory................................................................................................................... 19
3.10 Processing from Any Location.................................................................................................. 20
3.11 Global Parameters..................................................................................................................... 20
IV. Appendix...................................................................................................................... 22
4.1 Tube Debugging..........................................................................................................................22
1.The levelness adjustment.......................................................................................................22
2.The center of rotation adjustment........................................................................................ 23
4.2 Shortcut Key...............................................................................................................................23
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I. Quickstart
1.1 Features
Supports IGES graphic data format.
Supports the cutting of any tube of the extruded body.
With particular onekey calibration levelness and automatic seek the center of rotation.
To use the easiest way to set the lead and slotted compensation.
To distinguish the overcast cut and yang cut, determine the direction of slotted
compensation in accordance with the overcast cut and yang cut, and check the led.
With Flexible automatic sorting and manual sorting functions, to support the function to
fix the processing order through group.
With particular browsing capabilities of processing order, to check the processing order in
a more interactive way than that of imitation.
To support poly punching and incremental punching, pre-punching. To support the
settings of separate laser power, frequency, laser form, type of gas, air pressure and
following height for punching process and cutting process.
To support the speed capacity control and set separate lead velocity.
With Powerful material library functions, to keep all processing parameters so that it can be
provided again for the same material.
With processing breakpoint memory, to trace the breakpoint forwards and backwards; to
process some graphics.
To be able to be positioned to any point in the process of stop or temporary stop; to start
processing from any position.
To support Covercut, auto seek edge, cutter starting and cutter lifting.
With powerful expansion capacity, as much as 15 PLC process edit and more than 30
programmable process.
Programmable input and output outlet, programmable alarm input.
To support the remote control of the system through wireless teachbox and Ethernet.
1.2 Obtaining and Installing the Software

You can contact the supplier or customer service staff to obtain the software installation
program.
Before installing the software, please check whether your system meets the following minimum
requirements.
The operating system should be above Windows 2000.
CPU with basic frequency above 1.0G
The memory should be 512Mb at least.
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The VGA monitor should be more than 15 inches with a resolution of more than 1024*768.
And it would be better to use 32-bit true color display.
There should be two USB interfaces at least.
If your operating system is vista-based (including Windows Vista, Windows 7, Windows 8,
Windows 2008 Server), please run the system as an administrator as much as possible in
order to avoid the possible errors,
After completing the inspection, you can start to install the software. You can just run the
installer directly. If you want to install the program in Vista-based operating system, you should have
administrator permission so that it can run.
1.3 Starting to use
1.User Interface
The figure with black background in the center of the interface is the Drawing Board.
Above the interface from top to bottom one by one are Title Bar, Menu Bar and Toolbar. The
toolbar is arranged with very obvious large icons in grouping and most of the common functions can
be found here. The menu bar includes the menu “File” and four toolbar menus, namely “Start”,
“Drawing”, “Numerical control” and “View”, and toolbar display can be switched through selecting
these four menus. There is a toolbar called “Quick Access Bar” at the left of the title bar, which can be
used for fast creating, opening and saving a file; besides, undo and redo commands can also be finished
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quickly here.
At the left of the interface is “View Toolbar”, which is called directly “Left Toolbar” in the
following instructions. It provides the basic view functions, which includes ten viewpoint control
method such as top view,front view,bottom view and so on.
At the right of the drawing area is “Layer Toolbar”, which is called directly “Right Toolbar” in the
following introduction. It includes a “Layer” button and sixteen color square buttons. “Layer” dialog
box can be opened by clicking the “Layer” button, and then most of the parameters can be set. Each of
the sixteen color square buttons corresponds to a layer, and when a graph is selected, the selected
graph can be moved to the specified layer by clicking these buttons, when no graphs are selected, it
means to set the default layer for the next drawing by clicking these buttons. The first white square
indicates a special layer. When “Layer 0” is displayed, the graph on this layer will be shown in white
and it cannot be processed.
There are two scrolling displayed text windows below the interface. The left one is “CAD
Command Window”,the related prompting messages of all the drawing instructions will be shown
here. The right one is “System Message Window”, each message has time mark and they will be
shown in different colors according to the importance of the message, which includes prompting,
warning, alarming and error and so on.
There is the Status Bar at the bottom of the interface, which can show different prompting
messages according to different operations. There are some commonly used messages at the right of
the status bar, including the location of the mouse, processing status and the location of the laser head.
The last one is the fine-tuning distance parameter, which can move the graphs quickly by using
direction keys. See the descriptions in related chapters.
The rectangular area at the right of the interface is called “Console”, and most common
operations related to control will be done here. From top to bottom one by one are choices of
coordinate system, manual control, work control, processing options and processing count.
2.Toolbar
The toolbar of CypTube uses a style called Ribbon. It puts the common functions by column and
area, and also applies many large-size buttons for easy operation. The photo below will help you to
understand this new toolbar:
The whole toolbar is divided into four “pages”, which can be selected by the four menus “Start”,
“Drawing”, “Numerical control” and “View”. When selecting text and other special objects, the pages
related to the selected contents will appear. Furthermore, the page “Being Processed” will appear
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during processing and it cannot be switched to other pages before stopping.

The toolbar of each page will be arranged again in multiple “Columns” according to the functions,
such as “View”. The first buttons of the general columns are all in large size, and there is a small
button“ ” at the lower right corners of some columns, which is called “Extending Button”, and a
related dialog box can be opened by clicking this button.
The first column of the toolbar “Base Operation” has multiple buttons which can help to control
the display effect, as shown below:
After you click the buttons in the figure above, the display will take effect immediately and then
you can find the changes in the display effect in the drawing board. Please pay attention to the display
changes of the buttons themselves, if the ground color is light yellow, it shows that the corresponding
effect has started; otherwise, it indicates that the display effect does not start yet. For example, in the
on- state “ ”, the arrow will show the direction of the graphical processing in the drawing board;
while in the off state “ ”, the arrow will disappear.

Note: there are small triangles below some large-size buttons, which are called “Drop-down
Buttons”, a related “Drop-down Menu” will appear after pressing the button, and the menu can offer
richer operation options. When the mouse is moved to the top of the button, two obviously different
rectangles will appear, the corresponding function of the button can be directly executed by pressing
the upper part of the button, while a menu can be opened by pressing the lower part of the button.
If you have used Office 2007、Windows 7 or other procedures which use the style Ribbon before,
you may have been very familiar with this arrangement. It does not matter even if you use it for the
first time, and we are sure that you will like this style soon.
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1.4 Operation Process
1. Import Graphics
After clicking the button of opening files “ ” in the quick launch bar at the upper left corner
of the interface, the dialog box of opening files will be popped, and then you can choose the graphic
you need to open. There is a quick preview window at the right of the opening file dialogue box, and it
can help you to find quickly the file you need.
Note:Please make sure the extension direction of the drawing you opened is same as the original
extension direction of the drawing. And it’s better to create fillet surface when drawing the tube.The
cutting outline can be identified automatically,and the gray lines are auxiliary lines which don’t need
to be processed.
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2. Technical Parameter
In this step you may use most of the functions of“Technical Parameter”in the toolbar, and they
include setting lead lines, setting compensation and so on. Big size button “ ” can be used to
set lead. The button “ ”is used for cutting compensation and the button
“ ”can reverse a single graph. Clicking the button“ ”and then clicking the
position where you hope to set as the start of the graphics, you can change the start of the graphics; if
you click outside the graphics, and then click on it again, you can draw a leadin manually.
You can press Ctrl+A to select all the graphics using quick start tutorial, then click the button
“Lead Lines” and set the parameters of the lead lines, and then click OK. In this way the software
can search suitable positions to add the lead automatically. You can conduct the Lead Lines Check by
clicking the small triangle below the button “Lead Lines” and selecting “Examine Lead”.
You can set detailed cutting technical parameters by clicking the button “Layer” in the toolbar
at the right. The dialog box “Layer Parameter Settings” contains almost all the parameters related to
the cutting effect, and it can be called up rapidly by pressing “F6” for fast setting.
3. Lead Planning
In this step the graphics will be sorted as required. You can conduct automatic sorting by
clicking the button “ ”, while you can select the ways of sorting and control whether it is
allowed to change the direction of the graphics during the automatic sorting by clicking the small
triangle under the button,.
If the automatic sorting cannot meet the requirements, you can click the button“ ” in the
toolbar at the left to enter the manual sorting mode, and click the graphics with mouse one by one,
and in this way you can set the working order . You can specify the order between these two graphics
through pressing the mouse and drawing a line from one graph to another.
4. Inspection before Processing
Before the actual cutting, you can check the working route. You can view the processing order
quickly by dragging the interactive preview progress bar as shown below, and you can view the
processing order of the graphics one by one by clicking the interactive preview button,.
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You can simulate process by clicking the button “ ” on the console, and you can
adjust the speed of the simulation processing through the function “simulation speed” on the page
“ ”.
5. Actual Processing
Please note that this step must be done on the actual machine with the support of dongle and the
control card.
Before formal processing, you need to match the graphics on the screen with the machine.Make
the laser head upon the tube which is clamped on machine tool,and then click the button” ”,the
Cyptube can calibrate levelness and seek the center of rotation automatically.
You can find the relative positional relationship between the upcoming processing graphics and
the machine breadth on the screen by clicking the left button “ ” above the “Console”. This
corresponding relationship is calculated in accordance with the dock point markers on the screen and
the position matches of the machine laser head. Some common coordinate markers on the screen are
shown in the photo below. When you click “Preview”, the “Dock Point” will be translated to the
“Laser Head Position” and visually parallel move occurs in the graphics on the whole.
If the “Laser Head Position” shown by the red cross cursor does not match the actual laser head
position of the machine, please check whether the position of the machine origin is correct, and it can
be corrected through “Numerical Control”—“Go Origin”. After previewing, if you find that the
graphics are outside the machine breadth wholly or partially, it means that it may exceed the range of
travel during processing.
You can change the relative relationship between the graphics and the dock points by clicking
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the button “ ” on the toolbar.
If there is no error on the screen after checking, you can click the button“ ” on the
“Console”, and the system will control the machine to go around the outer frame of the upcoming
processing graphics so that you can check whether the working positions are correct. You can also
click the button “ ”, and the machine will run completely without laser along the
graphics which will be processed so that you can check more carefully whether there may be any
impropriety in the processing.
Finally please click the button “ ” to start the formal processing, and you can click
the button“ ” to suspend the processing. During the suspension, you can control the
laser head to go up and down manually, and switch the laser, gas and so on manually, besides, you can
also trace back along the working route through the buttons “ ”. You can
continue to work by clicking the button “ ”.

You can click the button “” to stop the processing and the laser head may return to the zero point
according to your setting. As long as you do not make any modification, that is to say, there is no
marker “*” on the button“ ”, the system will allow you to continue the processing from
the position of last stopping when you click the button “Start” again,.
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II. Technical Parameters

This chapter will describe the related functions of technical parameters provided by CypTube.
Because most of the technical parameters have direct relations with the materials to be cut, the used
lasers and air pressure, you need to set the parameters according to the actual technical requirements.
All the parameters mentioned here including the ones in the graphics should only be used as examples
rather than being considered as guidance parameters.
Warning:The inappropriate or incorrect parameters may result in poor cutting effect or even
damage to the machine, so please set the parameters carefully.
2.1 Lead lines
1. Distinguish Overcast Cut and Yang Cut
When opening the external files such as IGES and so on, CypTube can distinguish overcast cut
and yang cut automatically. If the graphics are modified during editing and they result in the changes
in the relationship between overcast cut and yang cut, you can click the button “sort” when the
overcast cut and yang cut need to be distinguished again, and then any way of sorting can distinguish
them.
When adding the lead lines, the external layer is yang cut, so it will be led in from the outside;
the internal layer is overcast cut and will be lead in from the inside. When setting overcast cut and
yang cut manually, please select the graphics to be set, and then click the buttons “ ” on the
toolbar.
2. Automatic Lead Lines
Please select the graphics to be set with lead lines, click the icon “ ” on the toolbar, then
set the lead lines parameters in the popped window. As shown below:
Please note that the automatic lead lines will search the graphics to determine the most
appropriate lead position, thus the previous parameters of the graphics such as lead position and type
will be covered.
3. Check the Lead
You can click the small triangle below the button” Lead Lines”, and then select “Check Lead” so
that you can check the lead lines which are set already. This function can shorten the leadlines with
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too much length, and thus prevent them from intersecting with other graphics.
2.2Cutting Compensation
Please select the graphics to be compensated, and then click the button “ ” on the
toolbar for cutting compensation.
The cutting width will be obtained in accordance with the actual cutting results. The
compensated track will be shown in white on the drawing board and the system will run along the
compensated track during processing. The compensated original drawing will not be processed and
will be displayed on the drawing board only in order to facilitate operation.
The direction of cutting compensation can be selected manually. It can also be judged
automatically according to yang cut or overcast cut. Yang cut needs outward compensation, while
overcast cut needs inward compensation.
During the process of cutting compensation, you can select to translate the corner in the form of
round angle or right angle. As shown below:
In the figure the green is the original, the white is the compensated track, and the light yellow is
the vertical lines drawn from the corner. From the figure you can find that the cutting edges can
coincide with the original after both sides of the vertical lines are compensated, while the corner
needs transition. Usually round angle transition can ensure that the cutting edges can still coincide
with the original and run more smoothly during transition.
In order to clear compensation, please select the needed graphics, then click the button “clear”
and choose “Clear Compensation”.
2.3Layer Parameters
CypTube provides fifteen layers and every layer can set separately the technical parameters such
as move speed, laser power, pressure, cut height and so on.
You can open the dialog box “Layer Parameter Setting” by clicking the button “Layer ” on
the toolbar. This dialog box includes almost all the technical parameters required for processing. The
first page of the dialog box is “Global parameters” and they are used to control the parameters outside
the layers such as vacant move speed, burst power and so on; besides, you can also choose the speed
and acceleration units. The other pages of the dialog box list all the currently used layers, and you can
set the parameters of this layer separately by clicking every layer. You can change the order among the
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layers by pressing the button “Layer*” with the mouse and dragging it, and the layer arrayed in the
front will be processed firstly.
Note: Different options may be displayed in the dialog “Layer Parameter Setting” due to different
lasers, different gas pipeline configurations and different followers. The following figure is only used
for reference, and the actual contents displayed in your software shall be taken as the criterion.
1. Descriptions of Parameters
The brief descriptions of some parameters in the layers are as follows.

Technical Parameters
Cutting Speed Set the actual target speed of cutting. There are acceleration and
deceleration at the first and last sections as well as the corners of
cutting track, so the actual cutting speed is often less than the speed.
Punching Time Time required for punching the cut board. Set the time according to
the thickness and material of actual board (Set the parameter to a
small value or 0 during incremental punching).
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Lift Height Set the lift height of laser head after cutting a segment of curve.
Z-axis will lift to a certain height after suspending the cutting, and
the height is lift height.
Peak Current Set the peak current of fiber laser, i.e., diode power. Peak power
determines the maximum cutting power that machines can reach. As
for a cutting machine with a power of 500W, if its diode current is set
to be 80%, the diode power it can reach during cutting is 500W *
80% = 400W.
Cutting Type
Direct Cutting Punching and cutting use the same parameters, which are commonly
used for thin board cutting.
Multiple Punching Punching and cutting use the same parameters, which are commonly
used for thick board cutting.
Incremental Punching Based on multiple punching, the punching method of variable
defocusing amount is used, i.e., slowly fall when punching, and this
method is commonly used for thick board cutting. During multiple
punching, the punching time can be set to be a small value, such as
100MS. At this time, actual punching time = 100MS + the time
required for slowly falling to the cutting height from the punching
height.
Cutting Parameters
Cutting Power Set the laser power used in cutting, i.e., the duty ratio of PWM
modulation signal.
Cutting Height Set the height from the laser head to the board during cutting.
Cutting Pressure Set the pressure of auxiliary gas during cutting, and use it with
proportional valves or multiple valves.
Cutting Frequency Set the carrier frequency of PWM modulation signal during cutting,
i.e., the laser number within one second. The larger the value is, the
more continuous the laser.
Cutting Gas Set the type of auxiliary gas used in cutting.
Punching Parameters
Incremental Speed Set the speed for slowing falling down to the cutting height from
punching height when using incremental speed.
Punching Power Set the laser power used in punching, i.e., duty ratio of PWM
modulation signals.
Punching Height Set the height from laser head to board during punching.
Punching Gas Set the pressure of auxiliary gas during punching, and use it with
proportional valves or multiple valves.
Punching Frequency Set the carrier frequency of PWM modulation signal during
punching. Generally, low frequency is used during punching, and
pulse punching is used to avoid burst.
Punching Gas Set the type of auxiliary used during punching.
Other parameters
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Disable Follow Not use follower for following movement during cutting.
Enable Dynamic Power After starting the function, the system will conduct real-time
Adjusting adjustment for the laser power (duty ratio of PWM) according to the
actual cutting speed, so as to provide a great help for improving the
cutting quality of optimized corner.
Lead In and Lead Out
Lead In Speed Set the processing speed of leadin. The processing speed will become
effective after being selected, and cutting speed will be used when not
being selected.
Lead Out Speed Set the processing speed of leadout. The processing speed will
become effective when being selected, and cutting speed will be used
when not being selected.
2. Adjustment of Speed Following Power
After selecting “ ”, the cutting power will vary with the changes
in speed in the cutting process, and the specific changes are determined by the power curve. The
power curve can be dragged and edited by using mouse.
The X-coordinate of power curve represents cutting speed, while the Y-coordinate represents
cutting power, with a unit of percentage. The table reflects the percentage of actual power in cutting
power when the actual movement reaches the turning and the speed drops to a few percent of target
speed.
As shown below, if the laser power is 500W, after setting the cutting speed to be 100mm/s, peak
current to be 90% and cutting power to be 80%, when the actual cutting speed drops down to
40mm/s, namely the red marker point, the power of laser is as follows:
500W X 90% X 80% X 62.43% = 223.75W
Laser power X Peak current (percentage) X Cutting power (percentage) X Speed following
power (percentage) = 500W X 90% X 80% X 62.43% = 223.75W
However, the power cannot be less than a pre-set minimum value, anyhow. Generally, it is set to
be 10%, i.e., 50W.
If “ ” is not selected, the power will remain unchanged in the
cutting process. Referring the above example as a reference, the power in the cutting process is as
follows: 500W X 90% X 80% = 360W
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3. Material Lib
After editing all the parameters of the layers, you can save them to the material lib for the next
use. You can save them to the material lib by clicking the button “ ” and inputting the file
name,. We recommend the user to set the file names by using the material properties as the name,
such as 2mm carbon steel.
When you need to use the material lib next time, please click the button “ ”, and then
select the file saved previously. CypTube will prompt you “Whether Covering the Current
Parameters”, and the system will import the parameters in material lib automatically when you click
“Yes”; if you click “No”, the system will cancel the reading operation.
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III. Work Control

CypTube is a set of software combining design and work control together. As mentioned above,
all the graphics and the parameters can be prepared without the machine tool, the files can be saved
after finishing all the design, and then they can be copied to the machine tool for processing.
3.1 Mechanical Coordinate System

The mechanical coordinate system is uniquely determined by the machine structure and the
machine parameters. At any time all the coordinate systems set through “Return Origin” are
consistent with each other. You can reset the mechanical coordinate system through “Return Origin”
after completing the initial installation or when the mechanical coordinate system deviates because of
the abnormal reasons.
No matter which kind of mechanical structure is used, the definitions of CypTube for the
coordinate systems are always consistent with each other. All the moves are the moves of the laser
head relative to the workpiece. If the laser head is rightward, it is X positive direction; however, if the
laser head is backward, it will be Y positive direction. That is to say, the lower left corner of the
workpiece (steel plate) is the minimum coordinate, while the upper right corner is the maximum
coordinate.
If the rotation axis is parallel to the Y axis, the counterclockwise rotation seen from Y- to Y+ is
forward direction.
3.2. Searching Zero Point after Exception Occurs
Case one
If the processing is interrupted only due to the exception of external equipments such as the
laser and auxiliary gas, and they do not cause the coordinate system to deviate, you can click directly
“Return Zero” to go to the zero point.
Case Two
If the mechanical coordinate deviates due to suddenly power failure or servo alarm, we
recommend the users to perform “Return Origin”, reset the mechanical coordinate system, and then
click “Return Zero” to find the zero point.
3.3 Alarms
CypTube will monitor all the parts during the running of the machine. Once it monitors the
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alarms, it will display immediately the alarm in red title bar and take measures such as stopping the
motion. Before the system alarms are removed, many operations will be forbidden, and users need to
check the machine and operate again after the alarms are canceled. One example of the alarm is as
shown below.
Except the title bar, the “System Message Window” at the lower right corner of the interface can
also display the alarm information. After the alarms are removed, the red display of the title bar will
disappear, however, the information in the “System Message Window” will be retained. You can look
over all the history by double clicking “System Message Window”, so that you can find out the events
happened during the running of the machine.
In addition to the alarms, if CypTube detects other operation exceptions, it will display the
exceptions in different colors on the “System Message Window” according to the exception levels,
which include warning, reminding, message and so on. This information will not cause the machine to
stop moving, however, it will still suggest you to pay attention to the information shown by the
system in time so that you can take the necessary measures as soon as possible.
3.4 Manual Testing

The functions of the manual control on the console are shown in the following figure:
The button with the icon “ ” will become “ ” after the corresponding equipment is opened.
You can turn on the laser by pressing the button “Laser”, and you can turn off the laser by releasing it.
You can switch other buttons by pressing them and not conduct any actions by releasing them.
Taking button “Bowing” as an example, blowing will start after you press the button, and it will stop
after you press the button again. According to the differences of the lasers, the “shutter” may become
“ ” after pressing the button and this state is read from the laser.
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Note: all the button actions need the support of the corresponding parts on the machine. If the
machine is not equipped with these parts, or the platform parameter configuration is incorrect, some
buttons may become invalid.
3.5 Soft Limit Protection

In order to protect the machine, CypTube is installed internally with the soft limit protection,
which can be turned on and off through the option “ ” on the console. It is
enabled by default.
After the soft limit protection is enabled, if the system detects that the motion may exceed the
travel range, it will prompt “Motion is Out of the Range”, and will not issue any motion commands to
avoid the possible hits. At this moment please check the positions of the graphics and the machine to
ensure that there is no mistake before operation.
Apart from this, the system will also monitor the machine coordinates in real time during the
motions of the machine. Once they are beyond the soft limits, the system will alarm at once and then
stop all the motions.
Note: the soft limit protection depends on the machine coordinate system. If the coordinate
system is not correct, the protection will also be incorrect. Thus, after the operations such as
abnormal close of the system and modification of the machine parameters, users need to build the
correct machine coordinate system through the operation “Go Origin”.
3.6 Walk
The laser head will dry cut a rectangle along the frame of the graphic to be processed by clicking
the button “ ” on the console, so that you can determine the approximate size and
position for processing the boards. The speed of walk can be set in the “Layer Parameter Setting” –
“Global Parameters” – “Walk Around Parameters”.
Note: Please make sure you have recorded the the center of rotation before walking.
3.7 Processing and Dry Cut
You can start processing by clicking the button “ ” on the console. During the
processing the monitoring screen will be displayed as below. It includes the information such as the
coordinates, the speed, work time, follow height and so on.
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When displaying the screen above, it cannot be switched to other pages of the toolbar, in order
to prevent from modifying the graphics during the processing. However, the menu “File” can still be
used. If you need to modify the parameters during the processing, please pause firstly, and then click
the button “Layer” on the right toolbar of the interface.
You can perform the operation of dry cut by clicking the button “ ” on the console.
The difference between dry cut and the actual processing lies in that dry cut can select whether to
follow without the need for turning on laser or gas. However, all the running tracks, including the lost
motion, speed, process of acceleration and deceleration of “Prepunching”, are exactly same to the
actual processing. You can also perform the same operations of pause, continue, forward and
backward; besides, the breakpoint memory after stopping is identical to that of the actual processing;
furthermore, you can modify the parameters after pausing, and then continue the operation of dry cut.
Thus dry cut can be used for the comprehensive inspection and simulation of the whole processing
without cutting.
If you would like to open “Follow” during the dry cut, please select “ ”
in “Layer Parameter Setting” – “Global Parameters” – “Advanced”. In the default condition it will not
open “Follow” during the dry cut.
By default, it will return to the zero point automatically after completing the processing. If you
would like to return to other position after the processing, please select the needed position on the
console. The supported positions include zero point, start point, end point, origin point and specified
point. Cancelling “ ” is equal to returning to the “End Point”, that is to
say, the laser will not move after the processing. If you use the “Floating Coordinate System”, we
recommend you to return to the zero point after the processing. If you hope to return to the specified
point after the processing, please jog to the position
where you hope to return, and then select “Select the
Specified Point…” and confirm it.
Every time when the processing is finished, the
process count on the console will add 1, and when it
reaches the preset times, a dialog box will be popped to
prompt so that you can control the production. You can clear the counts by clicking the button
“ ”. If you need loop work, please click the button “ ”.
3.8 Stop, Pause and Resume
If you need to stop the processing, please click the button “ ” on the toolbar or the button
“ ” on the console. After stopping, the machine will return to the zero point. If you do not
hope to go back to the zero point, please cancel the selection of option “ ”
19
on the console.
If you pause the processing, please click the button “ ” on the toolbar or the button
“ ” on the console. After pausing, you can modify the parameters by clicking the button
“Layer” on the right toolbar; besides, you can operate partial functions of the manual control on the
console, including laser burst, switching the gas and switching the follow. However, you cannot make
the machine move.
If you need to continue to work, please click the button “ ” on the toolbar or the button
“ ” on the console. If the parameters are modified during the pause, the button
“Continue” will be marked with “*”, which indicates that the system needs to rebuild the processing
commands. According to the size of the files to be processed, you may need to wait a while if you click
the button “Continue” at this moment.
During the pause, you click the button “ ” or the button “ ” so that the
machine can move backward or forward along the processing track. The distance and the speed of
every motion can be set through the button “ ” on the console.
3.9 Breakpoint Memory

If the processing stops or suspends due to accidents, the system will keep breakpoint memory.
As long as the graphics or the parameters are not modified, the system will ask you whether to
continue to work from the position whether it stopped last time when clicking “Start” next time. As
shown below:
Only when the start button is in the state “ ”, the dialog box above will appear. If
20
the starting button becomes the state “ ” with “*”, the machine will start to work
directly from the starting point by clicking the button.
3.10 Processing from Any Location

CypTube support the function to start processing from any specified position. Users can
right-click the location where you want to start, and then select “Processing from Here”. As shown in
the right figure.
For safety reasons, the system will pop-up a dialog box and
requires reconfirmation after selecting “Processing from Here”.
After confirmation, the system will move to the location you
specify and then start processing from there, and the tracks in
front of the specified location will not be processed.
If you want to first position it to the specified location but do not start processing, please select
“Positioning Here”, so that the system will move to the specified location and then go into the
suspended state.
You can right-click the place for many times and select “Positioning Here”, until the operation is
confirmed. You can also conduct positioning in a more precise manner through “ ” and
“ ”.
3.11 Global Parameters

Some movement control parameters are provided in the tab “Global Parameters” of dialog box
“Layer Parameter Adjustment” for adjustment. The adjustment of these parameters will influence the
smoothness of mechanical running as well as processing effect and efficiency.
Some parameters of tab “Global Parameters” are list in the table below.
Motion Parameters
Lost Motion Speed XY Speed during lost motion (not the speed during processing).
Lost Motion Speed W Speed of rotation axis during lost motion
Working Speed Speed of walking.
Max Rotation Speed Up to the max rotation speed of your servo motor and the reduction
ratio,for example,the max rotation speed of motor is 3000r/min and
the reduction ratio is 1:30,so the Max Rotation Speed is 3000/30=100.
Processing Acceleration The maximum acceleration of each shaft during track processing. It
needs to be used with processing speed.
Turning Acceleration The maximum allowable acceleration at the path turning during
track processing. It is used to limit the turning speed at the corner of
greater than 90 degrees. The turning speed of smaller than 90 degrees
21
will be reduced to zero.

Speed of 10mm It is used to limit the speeds of the figures with small arcs and
Reference Circle curvature.
Default Parameters
PWM Frequency PWM frequency used by laser in manual mode
Default Peak Current Peak current used by laser in manual mode
Default Pressure Air pressure used in manual mode
Delay for Gas On Delay time used in step “Delay for Gas On” of PLC during punching
Max Follow Height If the cutting height exceeded Max Follow Height,the BCS100 wont
follow directly.
Advanced Parameters
Fitting Frequency of Fitting precision when converting Spline / Bezier to straight line for
Curve processing
Maximum Lost Motion If “Short Move Using A Separate Laser Parameters” is checked, when
Length for Short Move lost motion length is less than this length, the laser needs to be shut
without Lifting down without lifting. The specific process is determined by Laser off
process for short move.
Using Leapfrog Lift After Z-coordinate lifts to the mid height, X-coordinate and
Y-coordinate begin lost motion, so as to shorten the time of lost
motion.
Unit Selection You can make a selection according to your use habits, and the units
will be switched in the interface.
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IV. Appendix
4.1 Tube Debugging

Please make sure that the tube is parallel to Y axis,as shown below:
1.The levelness adjustment
Debugging steps:
(1)Make the laser head upon the tube by “Jog Control”, such as the C point in the figure above.And
then click the button “Edge Seek” to make the tube oriented horizontally.
(2)Click the “File/Diagnosis”to open the BCL3764 Diagnosis ,as shown below.And then take the laser
head to the A point in the figure above,click “Follow”,record the coordinate value of the Z axis.Move
the laser head slowly from A to B, observe the changes of the coordinate value of the Z axis.
(3)Rotate the W axis 180 degrees, and then repeat step 2.
(4)Debug the tube according to the following phenomena:
 The fixture is not horizontal
If the coordinates value of the Z axis both changed from big to small ,heighten the side close to A of
the fixture,and vice versa.
 The tube is not horizontal
If the coordinate value of the Z axis in step 2 changed from big to small,and the value in step 3
23
changed from small to big,heighten the side close to A of the tube,and vice versa.
(5)Rotate the W axis 90 degrees, and then repeat the 5 steps above.
2.The center of rotation adjustment
Debugging steps:
(1)Make the laser head to the edge of the tube,and then move the laser head slowly from A to B,
observe whether the red light always been close to the edge of the tube .If not,please adjust the
placement of the tube.
(2) repeat step 1 until the red light always close to the edge of the tube.
(3)Rotate the W axis 90 degrees, and then repeat step(1)and(2).
4.2 Shortcut Key

The following table lists some of the commonly-used shortcut keys. Some of them are used in
specific conditions and they have been introduced in related chapters, so there is no need to list them
here.
Shortcut key Effect Service conditions
Ctrl + A Select all the graphics None
Ctrl + O Open the file None
Ctrl + W Adapt to window None
Ctrl + X Cut the graphics to Windows clipboard Select graphics to be operated
Ctrl + Y Redo the cancelled orders There are cancelled commands
Ctrl + Z Cancel the orders just finished There are finished commands
24
Shortcut key Effect Service conditions

F3 Check all of the graphics None
F4 Check the whole machine range None
F5 Check the graphics in the zone of Select graphics to be operated
selection
F6 Open the dialogue box “Layer Parameter None
Settings”
F7 Show/hide the processing path None
F8 Show/hide the motion path None
DEL (Delete) Delete the selected graphics Select graphics to be operated
SPACE (Space) Repeat the last command Last command
can be repeated

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CypTube 3D Pipe Cutting Control System

1.2 Obtaining and Installing the Software

1.3 Starting to use

during processing and it cannot be switched to other pages before stopping.

while in the off state “ ”, the arrow will disappear.

1.4 Operation Process

4. Inspection before Processing

the button “ ” on the toolbar.

continue to work by clicking the button “ ”.

II. Technical Parameters

2.1 Lead lines

1. Distinguish Overcast Cut and Yang Cut

2. Automatic Lead Lines

3. Check the Lead

The brief descriptions of some parameters in the layers are as follows.

2. Adjustment of Speed Following Power

III. Work Control

3.1 Mechanical Coordinate System

3.2. Searching Zero Point after Exception Occurs

3.4 Manual Testing

3.5 Soft Limit Protection

3.7 Processing and Dry Cut

point. Cancelling “ ” is equal to returning to the “End Point”, that is to

“ ”. If you need loop work, please click the button “ ”.

3.8 Stop, Pause and Resume

every motion can be set through the button “ ” on the console.

3.9 Breakpoint Memory

3.10 Processing from Any Location

3.11 Global Parameters

will be reduced to zero.

4.1 Tube Debugging

1.The levelness adjustment

2.The center of rotation adjustment

4.2 Shortcut Key

Shortcut key Effect Service conditions

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