Horizontal Pulse Vacuum Autoclave

BKQ-Z150H/200H/300H/360H
User Manual

BIOBASE GROUP

Version 2020.08
 Preface
Welcome to use Biobase horizontal pulse vacuum sterilizer. We sincerely hope that our products can
bring the greatest help to your work. First use of horizontal pulse vacuum sterilizer, please read this
manual carefully!
This product can only be operated by trained and authorized personnel.Equipment maintenance can
only be completed by BIOBASE or BIOBASE authorized dealers.
If the operator encounters any problem not mentioned in this manual, please contact BIOBASE or
the authorized dealer of BIOBASE for the correct solution.
Horizontal pulse vacuum sterilizer must be inspected and maintained within the specified time.After
reading the instruction manual carefully, please put it in a convenient place for easy reference at any
time.
This manual is applicable to the installation, operation and maintenance of BKQ-Z150H
/200H/260H/300H horizontal pulse vacuum sterilizer.
In the manual, the following symbols are used to indicate the operation contents that should be paid
attention to or attach great importance to:
Before any operation, maintenance or maintenance of the equipment, please read and fully
understand the contents in each chapter of this manual, especially the contents that should be noted
with the above marks.
Instructions must be carefully kept to prevent loss or damage, even minor damage should be avoided.
This manual should be kept in a dry and ventilated place, avoiding damp and high temperature.

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 Content
Preface.................................................................................................................................................... 1
Content................................................................................................................................................... 2
1.Introduction......................................................................................................................................... 4
2.Technical Parameters...........................................................................................................................5
3.Installation and Debugging................................................................................................................. 6
3.1 Equipment unloading..................................................................................................................... 6
3.2 Unpacking and inspection.............................................................................................................. 6
3.3 Equipment debugging.....................................................................................................................8
4.Working principle and structure characteristics................................................................................ 10
4.1 Working principle:........................................................................................................................10
4.2 Cabinet put oneself in another's position......................................................................................10
4.3 Upboard door................................................................................................................................10
4.4 Piping system............................................................................................................................... 13
5.Operation........................................................................................................................................... 17
5.1 The initial screen.......................................................................................................................... 17
5.2 Program selection and startup screen........................................................................................... 19
5.2.1 Program selection.................................................................................................................. 19
5.2.2 Program startup screen.......................................................................................................... 22
5.3 Set up the picture..........................................................................................................................23
5.3.1 System parameter setting.......................................................................................................23
5.4 Drying procedure operation steps.................................................................................................25
5.4.1 Dring program....................................................................................................................... 25
5.5 Balancing pressure and trouble code operation steps...................................................................27
5.5.1 Balance pressure....................................................................................................................27
5.5.2 Alarm code............................................................................................................................ 27
5.6 Programming instructions............................................................................................................ 27
6.Faulty analysis and troubleshooting.................................................................................................. 29
6.1 Analysis and troubleshooting of common faults.......................................................................... 29

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 6.2 Analysis and elimination of wet bag............................................................................................ 31
6.3 Analysis and elimination of unqualified sterilizer:.......................................................................31
7. Maintenance and repair.................................................................................................................... 33
7.1 How to check and replace the safety valve.................................................................................. 33
7.2 Steps for replacing the electric heat pipe......................................................................................33
7.3 Solenoid valve cleaning................................................................................................................33
7.4 Water filter and drainage filter cleaning....................................................................................... 34
7.5 Replace the water level monitor...................................................................................................35
7.6 Use and maintenance of thermal printer.......................................................................................35
8. Others............................................................................................................................................... 37
8.1 To protect themselves................................................................................................................... 37
8.2 Quality assurance of sterilization................................................................................................. 37
8.3 Energy conservation and environmental protection..................................................................... 38
8.4 Attention to wet package.............................................................................................................. 39
Appendix.............................................................................................................................................. 45
Schematic circuit diagram.................................................................................................................. 45
Piping schematic.................................................................................................................................46
SOP.....................................................................................................................................................49
Packing list......................................................................................................................................... 50

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 1.Introduction
This series pulse vacuum sterilizer is used for sterilizing medical liquids, surgical instruments and
fabrics in medical and pharmaceutical institutions.
This sterilizer is only suitable for the sterilization of medical instruments
and articles with high temperature resistance and high humidity, not for
the sterilization of petroleum jelly and other oils and powders!

It is strictly prohibited to sterilize the sealed liquid in the glass bottle or

glassware with this equipment, because the liquid bottle may burst due to
the change of operation or temperature and pressure, resulting in personal
and equipment hazards!

The sterilizer cabinet door adopts the radiation bar multi-point pressure lock mechanism.The sealing ring is made
of silicon rubber with good temperature resistance and elasticity.The door center is equipped with a pressure safety
interlock device -- electromagnetic lock, which conforms to the requirements of the "pressure vessel safety
technical inspection regulations" issued by the state bureau of quality and technical supervision.On cupboard door
still is installed close door travel switch, close cupboard door only, ability starts run program.Therefore, the overall
sealing cabinet door good, safe and reliable, easy to operate.
The display screen adopts a new 7-inch color LCD touch screen, which can display graphics, dynamic text,
dynamic workflow and working process time, temperature, pressure and other parameters, according to the need for
special configuration.
The control system adopts the modern new control device -- single chip microcomputer for program control, with
strong function, high reliability, flexible use and other characteristics.
The use of mechanical forced pulse vacuum air elimination method, after many times of vacuum injection of steam
for many times, completely eliminate the cold point of the sterilization room, so that the air exclusion reached more
than 99%, completely eliminate the temperature "blind Angle" and "small loading effect", to ensure the reliable
sterilization effect.
The sterilizer can be divided into single door and double door, the double door sterilizer can implement effective
isolation of bacteria area and sterile area, meeting the GMP requirements of national drug production management.
The main control parts and valve parts are all selected from the domestic famous brand quality parts, greatly
improve the stability and reliability of this kind of equipment.
The service life of the equipment is 5 years.

Due to the use of up to 134 ℃ high temperature steam, is the internal

organization of sterilization items will be affected by certain influence.

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 2.Technical Parameters
1. Rated working pressure: 0.21mpa;Rated temperature: 134.5 ℃;
2. Setting range of pulse frequency: 0~9 times;
3. Sterilization time setting range: 0~99min;
4. Drying time setting range: 1~99min;
5. Setting of pulsation amplitude: positive value: 0mpa~ 0.1mpa, negative value: -0.08mpa ~0mpa;
Other technical parameters refer to the equipment installation drawing. If the parameters are changed,
the equipment installation drawing shall prevail.
6. Water source: softened water with pressure of 0.15~ 0.3mpa;
Other technical parameters refer to the equipment installation drawing. If the parameters are changed,
the equipment installation drawing shall prevail.

The product name Horizontal pulse vacuum sterilizer

Model BKQ-Z150H BKQ-Z200H BKQ-Z260H BKQ-Z300H
Volume 150L 200L 260L 300L
Design pressure -0.1～0.3MPa
Rated working
0.22MPa
pressure
Rated operating
134℃
temperature
The rated voltage 380V/50Hz
Rated power 15kW
Equipment net
420±2kg 500±2kg 700±2kg 750±2kg
weight
The container
92±2kg 100±2kg 230±2kg 230±2kg
weight
Inside the cavity Φ500*766 Φ500*1020 Φ650*930 Φ650*910
size (Φ * L) mm
Overall dimension 1080*940*17 1290*940*17 1380*1170* 1380*1170*1
(L*D*H) mm 80 80 1970 970
Working noise ≤85dB
Use period 5 years (product life is obtained by accelerated aging test)
The date of
See the label
production
Container material 304 stainless steel

* double doors are optional.

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 3.Installation and Debugging

The correct installation of sterilization equipment plays an important

role in the normal function of sterilization equipment.

3.1 Equipment unloading

When the equipment arrives at the customer, attention shall be paid during the hoisting process:
Do not stand under the lifting equipment;
Sufficient safety distance should be kept around lifting equipment;
Qualified lifting equipment should be used;
Adjust lifting equipment, find the center of gravity, in order to make horizontal lifting equipment;
Pay attention to protect the outer packing board when hoisting.

3.2 Unpacking and inspection

After unpacking the equipment, first check the product nameplate model, name and order is
consistent;(the product nameplate is at the back of the equipment)
According to the equipment packing list details carefully check whether all parts of the equipment is
intact, whether there is any damage or loss, if there is, it is necessary to make records and contact our
company in time;
Carefully check whether the connection or fastening parts are loose due to long-distance
transportation, and then tighten;
Check and record the accessories carried by the equipment.
Before the equipment installation, if necessary, you can provide us with the purchased equipment
model, in order to ask for the installation diagram.In the process of installation, professional
construction personnel shall be in charge under the guidance of professional personnel.
Improper installation will bring danger to people's life and property,
and hinder the normal and reliable operation of equipment.

1. Preparation and requirements before installation

Installation space: considering the operation and maintenance of the equipment, the space height for
installing the sterilizer should be no less than 2.9 meters;The distance between the left and right sides
of the sterilizer and the wall shall not be less than 0.5m;The depth of the loading/unloading direction
of the sterilizer shall not be less than 1.5 times the length of the sterilizer, so as to facilitate the
handling of sterilized articles.When installing a single-door sterilizer, the distance between the
non-operating end and the wall shall not be less than 0.5m.
Foundation: the surface should be solid, smooth, bearing beam should meet the corresponding
equipment requirements.If the installation is above the second floor, the user shall consider whether
to reinforce the corresponding parts of the floor slab according to the specific situation.
Ventilation and heat dissipation: in order to better ensure the normal operation of equipment and
comfortable working environment, it is recommended to install an appropriate ventilation system in
the work room to control the ambient temperature and humidity around the sterilizer.

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Drainage: should choose than the sterilizer configuration of the drainage pipe mouth size at least a
large specification of the drainage pipe, the drainage pipe alone into the trench to discharge outdoor,
can not be connected with other drainage pipe in the building (such as cleaning, floor drain, etc.), or
part of the equipment in the process of work will affect the other rooms.

Drain pipe material should choose high temperature (140℃) materials,

corrosion resistance, anti-aging.When the equipment is installed, the
anchor bolts should be adjusted to ensure the lowest point of the main
drain.
Water source: water ring vacuum pump and steam generator.Interface dimensions 1/2 inch internal
thread, pressure requirements: 0.15~ 0.3mpa, flow requirements see installation drawing.During
installation, the valve and a pressure gauge of 0~ 0.6mpa shall be connected in the inlet pipe.(note: if
the water source pressure is higher than 0.4mpa, the range of the pressure gauge should be increased
correspondingly to ensure that the pressure gauge works at 2/3 of the full range)

If the water pressure is lower than 0.1mpa, the vacuum program cannot
be started.
The steam generator carried by the equipment itself is used to generate
steam, and the water used by the steam generator must be softened water.

Power supply: the power supply AC380V of conventional equipment shall be three-phase five-wire
system, three-phase live wire, one zero wire and one base wire.The zero wire is blue, the ground wire
is yellow-green, and the three live wires are red, yellow and green.It is required to install a power
switch box on the right or right rear wall of the sterilizer. A three-phase knife switch (or circuit
breaker) and a single-phase knife switch (or circuit breaker) must be installed in the switch
box;Special equipment according to the actual requirements of the contract power connection.
In order to ensure the safety of people and equipment, a ground wire must be laid, and the ground
wire in the equipment shell and control cable must be reliably connected with the external ground
wire.

Equipment and evaporator shell must be strictly grounded!

Piping and wiring shall be horizontal and vertical and effectively fixed.
Notes:
Avoid installation of heavy dust, oil mist containing conductive particles, corrosive gas, flammable
gas environment.
Avoid installation in places prone to electric shock or vibration.
Avoid installation in high temperature and high humidity or easy to be wet by rain.
Avoid installation in magnetic environment.
1. Equipment in place

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Move equipment to selected location.In the process of moving, attention should not be paid to
damage or scratch the decorative covers.In case of special circumstances, records and marks shall be
made, the piping and outer cover shall be removed, and the equipment shall be restored as it is.
Take out the packaging bag, take out the random documents, and properly save.
Pay attention not to scratch the original ground during handling.
1. Adjust the level
Equipment can be placed directly on the horizontal ground, if slightly uneven, adjustable anchor
bolts.
2. Connection of water, electricity and gas sources
According to the specific installation location and installation requirements of the equipment,
connect water and electricity with the sterilizer correspondingly.Sealing filler should be used at the
pipe joint to prevent leakage. There should be no water source or other condensable liquid dripping
above the electrical appliances.

The ground wire of the power supply must be reliably grounded.

When installing equipment, please install leakage protection device to

prevent safety problems caused by component damage.

3.3 Equipment debugging

Some procedures have been preset according to relevant standards when the equipment leaves the
factory.During debugging, users can modify program parameters according to their requirements.For
specific parameter Settings, please read chapter 5 "use and operation".
Before debugging, should first check whether electrical wiring, socket, etc. fall off, loose, there is
tight;Water inlet, drainage, connection is correct, otherwise should be adjusted and tightened.
Open the inlet valve and air compressor.Observe whether the pressure indicator meets the
requirements. If so, follow the following steps to debug.
Rotation direction of vacuum pump
Open the power switch, log in as administrator or above, enter the manual operation state, click the
automatic/manual switch button, and click B1 (vacuum pump) to start the vacuum pump.Observe
whether the fan rotation direction of the vacuum pump motor is consistent with the clockwise
direction. Otherwise, switch any two load lines on the three-phase load switch.

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1）check whether all valves are in operation
In the manual state, click the label corresponding to the solenoid valve (F1 air inlet valve, F2 water
injection valve, F3 exhaust valve, F4 steam trap, F5 vacuum breaker valve, F6 vacuum valve, and F7
vacuum water valve), open the solenoid valve, and use a screwdriver to gently approach the top of
the solenoid valve to feel strong magnetic attraction.
2）no-load test
Before the program runs, leakage test should be carried out according to the instructions in chapter 5,
use and operation.If the test is not qualified, it indicates that there is leakage in the pipeline
connected to the inner room.At this time to carefully check, eliminate the leakage point, retest, until
the test is qualified, otherwise it will affect the sterilization effect of the equipment.
Parameter setting: refer to the work parameters in chapter 5 "use and operation" for setting.
After parameter setting, the normal operation of fabric, apparatus and BD experimental program can
be carried out. For the specific process, please read chapter 5 "use and operation".In the process of
program operation, the sealing of pipeline and door should be checked, and the leakage of pipeline
should be dealt with in time.
3）load test
The above procedures are carried out under no load, and the load test shall be carried out after the
no-load test is completed.In the load test, the load of non-liquid sterilization articles such as
instruments and fabrics should not exceed 80% of the volume of the inner chamber, and should be
placed on the shelf, and the gap between each dressing bag and instrument bag should be maintained
at 10mm.The load test must test the sterilization effect of the inner center of the package.Perform b-d
test procedure, chemical test and biological test on the sterilizer according to chapter 8, and observe
whether the test results meet the requirements.

Allows the sterilizer to modify the program according to the actual

situation during debugging.

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 4.Working principle and structure characteristics
4.1 Working principle:
In the airtight sterilization room, by adopting the working style of mechanical force pulsation
vacuum the air out of the multiple vacuum injecting steam for many times, eliminate sterilization
indoor cold spots, evaporator continue to heat, and to inject saturated steam sterilization indoor, the
sterilization room temperature increased with the increase of the vapor pressure increases, achieve
the sterilization temperature is 121 ℃ and 134 ℃ respectively of the sterilization cycle, and the
maintain time should not be less than 20 min min and 4, respectively, was killing microorganism
tissue damage, and in order to achieve the purpose of sterilization.
Kill microorganisms: kill all microorganisms including spores.

4.2 Cabinet put oneself in another's position

The cabinet body adopts the ring jacket structure, which can ensure the uniformity of the temperature
change of the inner tank and reduce the condensation of condensed water in the process of internal
sterilization.
The inner liner is made of imported stainless steel plate with excellent anti-corrosion performance
through automatic welding by special welding machine, and the surface is treated by mechanical
polishing and electrochemical polishing, which is bright, smooth, anti-corrosion and durable.
The cabinet body outside the surface of the cabinet board using high-quality insulation materials, not
only beautiful and durable, but also can make the equipment to reduce the heat radiation to the
minimum, effectively ensure the working environment.

4.3 Upboard door

The cabinet door of this series sterilizer is mainly composed of door bolt and locking mechanism,
sealing ring, hinged door, door cover, hand wheel, pressure safety interlocking system and control
components.
1) opening direction:
The operating end is called the front door, the non-operating end is called the back door (if any), the
general configuration for the single door left open, double door left open for the front door, the back
door right open.
If according to user requirements to change the direction of the door equipment, some of the
functions need to be reverse operation according to the following introduction.
2) door bolt and locking mechanism:
The locking of the door is accomplished by manual rotation of the screw through the rotary door
handle to make the eight door bolts extend outward.
When leaving the factory, the bolt gasket has been adjusted. If air leakage is found, users should not
adjust the gasket randomly, because the valve must be carried out by experienced personnel.
Otherwise, the more the valve is adjusted, the worse it will be.
Low closed
Before closing the door, the bolts are in the full contraction position, that is, the door handle has
turned to the limit position counterclockwise.Close the door, make the handwheel rotate clockwise,
the door bolt will automatically extend and extend into the front sealing plate, and then continue to

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rotate the handle, when the operator can hear the "click" sound of the door cover inner door switch
being pressed, continue to rotate half a circle to a circle can be completely pressed.
It is strictly prohibited to turn the handle clockwise when opening the
door to prevent the door bolt from sticking out. Closing the door in
this state will cause damage to the equipment cover and cabinet door!

Open the door

The door can be opened by the extreme limit of the left-handed handle.

Note: only if the chamber pressure is equal to the atmospheric

pressure will the doors open!

When the door switch

Door switch installed in the door cover, by the door bolt pressure and action, double door front and
back door has a door switch, the current back door closed tight, the program can start, if the door is
not closed tight, the program can not start to run, thus avoiding the cabinet door is not closed tight on
the start of the machine phenomenon.In case of special circumstances, the press plate on the door
bolt can be adjusted to adjust the action sequence of the door switch.
1) pressure safety interlock
The cabinet door is provided with double insurance.A travel switch is installed on the door panel,
which is pressed down before the door lock is tight, and the device program control circuit is
connected, that is to say, the cabinet door is not locked tightly, and the program cannot be
started.When the program starts, the electromagnetic lock will pop up (both the front door and the
back door of the two-door model pop up). At this time, the handwheel cannot rotate and the door
cannot be opened.When the sterilization procedure is completed and the internal chamber pressure
drops to within 10KPa, the electromagnetic lock is withdrawn and the door can be opened.
2) post harf
The use of more than two years or more of the manual door, part of the harf after two positioning pin
and CAM spiral groove long-term wear more serious consequences, especially in the harf after two
positioning pin, serious will lead to its fracture from the root, so that the door can not be used
normally.Above phenomenon has a concern with operator more: be like cupboard door place position
is bad, and force close the door, because force is too great, place subsequently grind injury is big,
wear away is serious will bring about cupboard door to cannot be used completely.Therefore, the
door force to moderate, to prevent damage to the transmission parts.
3) sealing ring
Low structure: sealing ring is a specially processed since the rise of type sealing ring, the material
composition, shape design, correct installation and maintenance of its normal work and life is vital,
my company use seal adopted a kind of special and formula of silicone rubber material, effectively
ensuring its stability and reliability of work in high temperature environment.
Principle: the sealing ring is fixed on the main sealing ring seat. When the cabinet door is closed, the
sealing ring is tightly attached to the sealing plate in front of the cabinet end under the action of
external forces. Due to its trapezoidal sealing surface, certain deformation will occur in the sealing

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process to realize the door sealing.
Maintenance: although the sealing ring in the design and material selection has been fully taken into
account the long-term use, but the following factors may affect the service life of the sealing ring,
should try to avoid these factors, to ensure a longer service life of the sealing ring.
A. After the end of A shift, the steam control valve into the sterilizer should be closed in time to
make the cabinet door in the open position, otherwise the sealing ring will be in the state of high
temperature and pressure for A long time, which is bound to make it gradually aging.
B. After use for half a year to one year, remove the sealing ring, gently scrub the sealing ring with
alcohol, dry it and put it back on the end face of the cabinet door panel together with the sealing
strip.
C. In the process of use, attention should be paid to prevent the collision of hard objects on the
sealing ring, otherwise it will easily cause permanent damage, but the sealing ring cannot be reliably
sealed.
D. Frequent scrubbing of the sealing ring and the surface of the door plate during use will have a
favorable influence on the use of the sealing ring.
Failure: the following reasons can be basically judged when the sealing ring has failed.
A. The surface of the sealing ring is obviously hardened, and the elastic feeling has been lost during
pulling, and there are reticular stretch marks.
B. The sealing ring is cracked or cracked.

Seal ring failure or not to judge, should be taken into account, which
has a lot to do with the long-term accumulation of operating
experience!
Take out and install:
When it is necessary to remove the seal ring, open the door after stopping all programs and remove
the seal ring from the seal groove of the ring seat.
When installing, re-squeeze the sealing ring into the sealing groove.Note: since the circumference of
the sealing ring is generally a little more than the circumference of the sealing groove, the excess
length should be evenly dispersed in the sealing groove during installation.

When installing the seal ring, the installation can be made easier with
the help of another person!

faults and troubleshooting :(see sheet 1)

Sheet 1: cabinet door 1 failure and troubleshooting sheet
The fault Cause analysis Elimination method
phenomenon
1. Internal chamber pressure 1. Open the door after the
2.The program is running indoor pressure returns to zero
1.The cupboard 3. The indoor temperature is 2. Exit the sterilization
door won't open higher than the setting procedure

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 temperature of the door 3. Wait for cooling to within the
4. Electromagnetic lock fault temperature range before
opening the door
4. Check the electromagnetic
lock and its connection

1. The position of the cabinet 1. Adjust the position of the

door changes and door sag cabinet door relative to the front
2.The cupboard occurs sealing plate
door cannot be 2. The door bolts are not fully 2. Rotate the handwheel to fully
shut retracted retract the door bolt
3. The transmission system 3. Check the transmission
inside the door is damaged system inside the door
4. A door bolt and front seal 4. Adjust the position of the
plate cannot be extended door latch frame or the height of
the gasket

1. Door sealing ring is worn 1. Replace the door sealing ring

3.Steam is or aging 2. Clean the pressure position of
escaping from the 2. There is dirt where the door plate sealing ring
door during door plate sealing ring is 3. Re-adjust the position of the
operation pressed cabinet door after the internal
3. The cabinet door is not chamber has let off steam
closed and tight 4. Adjust the height of the
4. Uneven force on the door gasket of the door latch frame
bolt
4.4 Piping system
1) sandwich admission pipeline
On equipment of the steam generator to produce steam, by heating the demineralized water in the
steam generator to generate steam, the steam generator of upper exports and sterilizer cabinet put
oneself in another's position of lower interface is linked together, through the interface into the jacket
of the steam produced, mezzanine steam can effectively isolate the outside cold air influence on
inner chamber, still can maintain the temperature of the inner chamber, in order to reduce steam
condensation of the inner chamber.
Steam generator in the design to make its best performance and the selection of the following best
configuration:

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A. The product is made of high quality seamless steel tube and carbon steel plate for pressure vessel,
which is protected by carbon dioxide flux cored wire. The welding quality is good and the overall
strength is high.
B. The electric heat pipe is made of stainless steel and has the characteristics of small size and long
life.
C. High quality high temperature and pressure resistant pump is selected for the feed pump, which
has the characteristics of small volume, high outlet pressure and reliable operation.
D. Water is controlled by upper, middle and lower probes
Steam generator can achieve the following automatic control functions:
A. Automatic water adding function: during the working process, the water level in the steam
generator body decreases due to the continuous output of steam. When the water level is lower than
the high water level for three minutes, the water pump will open automatically and fill the water to
the normal water level (the upper water level);When the water level rises to the normal working level,
the feed pump is closed to stop the water filling, and the cycle makes it continuously provide steam
to the equipment.During the sterilization stage, water will be replenished after the water level reaches
a low level.
B. Automatic pressure control function: when the steam pressure in the evaporator reaches the upper
limit set by the pressure controller, the heating power can be cut off automatically;When the steam
pressure in the evaporator is reduced to the set lower limit, the heating power can be automatically
connected to ensure that the steam is output at a basically stable pressure.
C. Automatic protection for water shortage: when the water level inside the device falls to the lower
water level due to unexpected reasons, the heating power can be cut off automatically to ensure that
the electric heat pipe will not be damaged due to dry burning due to water shortage.
D. Automatic overpressure protection function: when the pressure inside the device exceeds the
upper limit set by the safety valve due to unexpected reasons, the safety valve can be effectively and
timely released to protect the safety of equipment and operators.
2) internal steam inlet pipeline
The jacket steam enters the inner chamber through F1 of the inner chamber inlet valve to sterilize
and sterilize the articles.
3) vacuum pipeline
The pipeline is to take the air, steam and condensed water in the inner chamber, through the lower
part of the inner chamber, through the steam outlet, through the vacuum valve F6, into the vacuum
pump, through the pump outlet discharge.
Vacuum valve F6: this valve is controlled by the executive program, open or close.
Vacuum pump: the pump is water ring vacuum pump, is the main vacuum pumping equipment, it
USES clean water as the working fluid.In the working process of the pump, the working liquid forms
a water ring around the blade, which plays a role of sealing and heat conversion. Therefore, water
should be constantly replenished during the working process.
Note: the limit of water ring vacuum pump and the temperature of water ring vacuum pump and the
compression ability is directly related to, the lower the water temperature limit vacuum degree is
higher, so the pump water temperature is lower, the better, highest do not exceed 25 ℃.
4) drain pipe
In the drainage pipe of the inner chamber, condensed water generated by the steam in the inner
chamber passes through the steam outlet at the front and bottom of the inner chamber, through the

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filter, one-way valve and trap F4 to the drainage outlet, and then the condensed water in the inner
chamber is discharged automatically.
Check valve: it is a kind of only allowed to medium flows a one-way valve, the door to line, chamber
drain pipe evaporator water inlet pipe line each hold a, its common faults is spring failure, sealing
rubber gasket rupture or loose nut off, show the seal groove or steam chamber return back to the
water, the valve for straight-through type check valve, prevent chamber, outside steam or water to
influence the equipment performance.
5) lower drain line
Empty the pipeline under the inner chamber. The steam generated in the inner chamber will pass
through the steam outlet at the front and bottom of the inner chamber, pass through the filter,
one-way valve and exhaust valve F3 to the water outlet and expel the steam in the inner chamber.
When the pressure in the inner chamber drops below 30KPa, the vacuum pumping can be carried
out.
The lower drain line and the drain pipe share the same row of steam outlet.
6) break the vacuum tube
After the impurities and bacteria are filtered out by the sterilization filter, the air enters the inner
chamber through the vacuum break solenoid valve F5, so as to eliminate the negative pressure
formed in the later stage of the working process, and the air is in a dry and sterile state, preventing
the possibility of secondary pollution of the sterilized articles.
Air filter: the air filter is cylindrical, using high precision medical filter paper, filtering accuracy of
0.22 m, can filter out the bacteria and impurities in the air.
7) water supply pipeline
Water supply pipeline: purified water enters the evaporator after passing through the filter, water
injection electromagnetic valve F2 and water injection pump B2, and tap water enters the vacuum
pump after passing through the vacuum pump valve F7 for circulation.
Filter: the filter can prevent the solid sundries carried by the water conveying pipe from settling in
the barrel-shaped filter net and entering the equipment.
8) pressure control pipeline
This series of equipment is equipped with pressure transmitter, platinum thermal resistance,
sandwich and inner chamber pressure gauge and other accessories.

The pressure controller has been adjusted when the product leaves the
factory. If it needs to be adjusted, it should be carried out by the
personnel with work license.

Pressure transmitter: please refer to the structure and principle of the control system.
Platinum thermal resistance: also known as Pt100, please refer to the structure and principle of the
control system.
Safety valve: the evaporator and the inner chamber are respectively equipped with safety valves,
which will play a final safety protection role when improper operation or abnormal pressure occurs
in the equipment.When the pressure is higher than the upper limit set value, it will open
automatically to reduce the pressure;When lower than the lower limit set value, automatically close.
Pressure gauges: for single-door sterilizers, there are two pressure gauges at the front control end,

15
one indicating the evaporator pressure and the other indicating the chamber pressure.In the case of a
two-door sterilizer, the rear end is also provided with the same pressure gauge indicating the
chamber pressure as the front end.

16
 5.Operation
After the sterilizer can be used according to the regulations in chapter 3 "installation and debugging",
turn on the general control power supply and water source of the equipment, turn on the power
switch at the operating end, the system will start self-test when it gets power, and the text display of
self-test program will show the initial screen.
* special note: when there is an exception in the control system, you can judge whether there is an
exception or interference in the control system by power off and restart.
Screen parameters:
T1:internal chamber temperature P2：Evaporator pressure
P1:Chamber pressure Tm：The liquid temperature

5.1 The initial screen

Frame 1 initial frame

Icon ： Program selection

Icon ： Open the door icon

Icon ： Parameter setting icon

Icon ：Equipment information

Picture 1

Operation process:
Switch on the power supply of the equipment, switch on the air switch in the back, and then turn on
the rocker switch on the right side of the control panel, the display panel will become bright, and the

sterilizer will be in standby state.It can be done by clicking on the screen program selection
interface,Perform sterilization according to the sterilization item selection procedure, for example,

when selecting liquid sterilization, click the liquid icon on the screen ,enter the liquid program

sterilization, and then click the liquid program startup icon ,the liquid program is running.
After the sterilization is completed, the buzzer will beep every 3 seconds. After the sterilization,
confirm that the pointer of the pressure gauge in the inner chamber and the display P1 return to

17
0.Click on the open door icon ,remove the item.

Note:

If you want to terminate the sterilization process, you can press the exit icon ,A confirmation

icon appears ,click ,Terminate the sterilization process，When you accidentally hit the repel

icon ,click ,Program continues.

Operation:
The operation procedure of sterilizer includes sterilization preparation, sterilization article loading,
sterilization operation, sterilization article unloading and so on.

Sterilization preparation
(1) cleaning: the articles should be thoroughly cleaned before sterilization to avoid the presence of
blood stains and other impurities, because these residual substances will cause harm to the sterilized
articles and sterilizer.After washing, the articles should be dried and packed in time.
(2) packaging: when packaging, please use packaging materials that are conducive to the internal air
discharge and steam penetration of the articles, and strictly abide by the technical specification for
disinfection and relevant national standards.It may be beneficial to your sterilization effect to follow
the following points:
Dishes, POTS, bowls and other utensils, as far as a single package, packaging should be open the lid.
①Surgical instruments should be placed in the basket or have holes in the plate for supporting
packaging.
②must be exposed items stack, between vessels should be separated by absorbent cloth, gauze or
medical absorbent paper.
③should expose the surface of the articles, in order to facilitate the sterilization factor contact all the
surface of the articles, the container with the sieve hole, should make the opening down or side.
④articles should not be tied too tightly.

Note that packaging materials, including hard containers, disposable medical crepe paper,
plastic paper bags, paper bags, textiles, non-woven fabrics, etc., should meet the requirements
of GB/T 1 9633. Textiles should also meet the following requirements: non-bleached
fabrics;The covering shall have no seams except the four sides and shall not be mended;First
use should be high temperature washing, degreasing to pulp, to color;The frequency of use
shall be recorded.Customers can use test kits and other test tools to monitor the sterilization
effect.

Please load the sterilized articles according to the following requirements:

(1) when the article is installed, up and down between each other should be separated by a certain
distance, items can not stick to the door and the walls, in case of more condensed water inhalation.

18
(2) similar materials of instruments and appliances and items should be put together
sterilization;Different materials, textile items placed in the upper, vertical, metal instruments placed
in the lower.
(3) surgical instrument set, hard container should be flat;POTS and bowls should be placed in an
oblique position with the opening of the container in the bag towards the same direction.Glass
beakers, flasks, test tubes and other bottom non - porous utensils class items should be placed
downward opening.
(4) it is recommended to use the special sterilization rack and basket equipped with sterilization
articles.
(5) Space should be left between the sterilization package to facilitate the penetration of the
sterilization factor.
(6) It is difficult to sterilize the large package should be placed in the upper layer, small package
should be placed in the lower layer.
(7) the load of the sterilizer must not exceed 80% of the volume.
(8) liquids are only contained in heat resistant glass bottles and test tubes, which is no more than 8L.

5.2 Program selection and startup screen

5.2.1 Program selection

Click "program selection" in the initial screen. Press the key to enter screen 2 program type
selection

Picture 2

19
Program icon description:
Program
icon meaning
type
Bare Sterilization of metal and ceramic instruments such as scalpel,
equipment forceps and forceps
Packaging Sterilization of metal and ceramic instruments such as scalpel,
equipment forceps and forceps
Dressing Sterilization of surgical clothes, dressing bags, cotton cloth,
process masks and other articles
Liquid Mainly suitable for high temperature belongs to the liquid state,
program such as medium, medium, reagent and other items sterilization
For the sterilization of articles in solid state at high temperature,
the sterilization temperature, sterilization time and drying time
Solid DIY
shall be modified and customized, such as conventional
instruments, glassware, rubber, etc
For the sterilization of articles in liquid state at high temperature,
it is necessary to modify the customized sterilization of
Liquid DIY
sterilization temperature and time, such as medium, medium and
reagent
Rubber Mainly suitable for rubber products, heat-resistant plastics, such
program as petri dishes and other items sterilization

Fast
Simple and rapid sterilization of simple instruments
sterilization

Drying
Dry the load
procedure

Check the vapor penetration and cold air elimination of the

BD test
equipment
Vacuum
Check for leaks
test

Test the effect of the equipment on the sterilizer loaded in the

PCD test
tubular cavity

20
Program description:
Heat
Sterilizat The The Pulse The
preserv Holdin Pulse Pulse
Program ion sterilizati drying thresh total
ation g time numb limit
type temperat on time time old time
tempera /min er /kPa
ure/℃ /min /min /kPa /min
ture/ ℃
Bare
134 4 5 ---- ---- 3 60 -80 35
equipment
Packaging
134 10 10 ---- ---- 3 60 -80 45
equipment
Dressing
134 12 25 ---- ---- 3 60 -80 90
process
Rubber
121 20 8 ---- ---- 3 60 -80 80
program
Liquid
121 20 ---- ---- ---- ---- ---- ---- 120
program
Solid 134
20 10 3
customizati （ 105-1 ---- ---- 60 -80 ----
(1-999) (1-999) (0-6)
on 34）
Liquid 121
20
customizati （ 105-1 ---- ---- ---- ---- ---- ---- ----
(1-999)
on 34）

Rapid 3.5
134 3.5 ---- ---- 1 ---- ---- ----
sterilization (1-999)

Drying 80 5
---- ---- ---- 0 ---- ---- ----
procedure (80-105) （0-999）

BD test 134 3.5 2 ---- ---- 3 60 -80 50

Vacuum test Maintenance phase 300s, test phase 600s 40

PCD test 134 3.5 8 ---- ---- 3 60 -80 ----

21
5.2.2 Program startup screen
After selecting the program in program selection screen 2, press ok to enter program startup screen 3

Icon ：Start the icon

Icon ：Returns the icon

Picture 3
After clicking the startup icon, enter the program running screen 4

Icon ：Exit the icon

Icon ：Temperature and pressure display icon

Icon ：Pressure temperature curve

Picture 4

Click the exit icon to enter the exit screen 5, and click the confirm button. The customer can choose
to exit halfway or return to continue the program.

22
 Icon ：Confirm the icon

Icon ：Returns the icon

Picture 5
Click the temperature and pressure display icon, and enter screen 6 to view the evaporator pressure,
chamber pressure and other parameters.
Click the temperature and pressure curve icon and enter screen 7 to view the temperature and
pressure curve of the inner chamber.

Picture 6 Picture 7

5.3 Set up the picture

5.3.1 System parameter setting

Select the system parameter setting icon on initial screen 1 ，enter frame 8 system parameters

23
 Icon ：Confirm the icon

Icon ：Device advanced Settings icon

Icon ：Returns the icon

Picture 8
Preheating mode: turn on the preheating mode, the equipment starts to preheat, to save the running
time of the program;Turn off the preheating mode, and the equipment will only start preheating when
running.
Print mode: select print or not print.
Language choice: language choice: Chinese/English.
Time setting: directly click the 8 time display area on the screen to set the current time of the device.
Atmospheric pressure: according to the actual use of atmospheric pressure adjustment, boiling point
temperature value according to the water boiling point and pressure corresponding relationship
automatically adjust.(PS: when the door is open, the customer can directly click the atmospheric
pressure, and the device can obtain the local atmospheric pressure by itself, and click "save".)

After the modification is completed, press the confirm button Save the modified data,press

the back button again , return to the original page.

Click the equipment deviation correction button to enter screen 9, and enter the password (PS: only
professionals with equipment operation and maintenance qualification are required to set the system
maintenance parameters with password authority)

24
 Picture 9 Picture 10 Picture 11
Enter the password, click the "ok" button, enter the device parameter repair screen 10, modify the
device number, the number of device runs, the fluctuation upper and lower limits of the fixed
program, and correct the deviation according to the comparison with the data measured by the
instrument.

Click the device information button in the initial screen 1 , enter screen 11, you can view
equipment number, model, volume, rated voltage, rated power information.

5.4 Drying procedure operation steps

5.4.1 Dring program

In program screen 2, select the drying program Icon, enter startup screen 12

25
 Icon ：Start the icon

Icon ：Drying parameter adjustment icon

Icon ：Returns the icon

Picture 12

Click on the startup icon before, click the drying parameters adjustment icon , enter
screen 13, the customer can modify the drying temperature and drying time according to their needs,

and click the confirm icon after setting , return to continue to run the program.

Icon : confirm icon

Icon : return icon

Picture 13

26
5.5 Balancing pressure and trouble code operation steps
5.5.1 Balance pressure
When the internal chamber pressure is negative or positive (PS:-5kpa < internal chamber pressure >
5kpa), the door cannot be opened and screen 16 will appear. Click the "balance pressure" icon to
confirm the balance pressure.
5.5.2 Alarm code
When the equipment fails, screen 17 will appear. For example, when there is a vacuum timeout, the
equipment will have a vacuum timeout code E10
Click the "confirm" icon, and the screen 18 will appear. The reason for the failure code and the
solution measures will be shown. The customer will handle the failure according to the prompts.

Picture16 Picture17 Picture18

5.6 Programming instructions

Program description: this equipment is equipped with 12 default programs,among which exposed
equipment, packaging equipment, rubber program, dressing program, liquid program, solid DIY,
liquid DIY, rapid sterilization are all sterilization programs, BD&Helix, vacuum test, PCD test are
test programs, and drying program is auxiliary program.
When this equipment is the system default parameters are in the product standard is the standard load
conditions, tested and set the default parameters, if the user used to load changes or load change, are
required to pass through the related process validation rear can use (the user must first determine the
sterilization load can be in application of the specified process to run on).
Bare instruments, packaging instruments, rubber procedures, dressing procedures belong to pulse
vacuum sterilization procedures, and the same process flow, only according to the characteristics of
different loads adjusted the value of the relevant parameters.
The bare equipment is mainly suitable for the sterilization of unpacked high-temperature bare metal
articles, such as solid metal screws with standard simulated load.
The packaging equipment is mainly suitable for the sterilization of high temperature resistant articles
with packaging, such as the standard simulated load of metal screws with paper and plastic

27
packaging and the cloth load with packaging.
The rubber program is mainly suitable for relatively low temperature resistance of rubber load.
Rapid sterilization program belongs to a pulse vacuum sterilization program, which can achieve short
time sterilization and improve work efficiency.
The drying program is an auxiliary program that can dry the load.
Low BD&Helix procedure is mainly used to cooperate with special equipment testing of cold air
elimination effect and vapor permeation effect, such as standard BD bags, disposable BD bags, etc.,
this program parameter values according to the requirements of the by far the most common BD
paper manufacturer of parameters and Settings (3.5 min) 134 ℃ sterilization, such as with hospital
equipment or adopted by the test paper is different, should refer to the use of equipment or test
requirements to modify specific parameters.Can also cooperate with dedicated lumen class PCD test
lengths of pipe cavity instruments and the cold air to eliminate effect of vapor permeation effect, this
program parameter values according to the current most commonly used PCD device manufacturers
require parameters and Settings (3.5 min) 134 ℃ sterilization, such as with hospital adopted different,
you should refer to the requirements of the equipment is used to modify specific parameters.
Vacuum test procedure is mainly applicable to the test equipment in the state of negative pressure
and the internal chamber connected to part of the pipeline or device sealing.In the process of
debugging or routine testing of equipment, especially after long-distance transportation, pipeline
looseness and other phenomena may occur (or b-d test is unqualified), at this time, you can select
this program for testing.It is mainly used to test the vacuum leakage of sterilization equipment, in
order to test the sealing condition of pipeline.This test is carried out under the premise of no load in
the sterilizer chamber.After the program runs to the test stage, the vacuum leakage test is qualified
when the pressure change within 600 seconds does not exceed 1.3kpa.If the test is abnormal, it must
be serviced.Check the sealing of the door and the connecting part between the piping system and the
inner room, etc., find out the leakage point, remove it, and test again until the test is normal.This
procedure is only used for testing and is not used as a reliable verification of the qualification of
sterilization.

28
 6.Faulty analysis and troubleshooting

In the process of use, should be alert to every abnormal things, such

as pipe leakage leakage, compression gas leakage, procedures and
different from usual and so on!

6.1 Analysis and troubleshooting of common faults

Any parts, electrical components have their own inherent life, fault is difficult to avoid.In order to
help operators and maintenance personnel to find out the cause of failure as soon as possible, the
following is a list of some possible failures, the possible causes of failure and treatment,
troubleshooting methods, for reference.
Sterilizer failure and troubleshooting table
In the process of use, when there is an error, the error code will be displayed and the buzzer will
alarm, and the sterilization will stop automatically. Please find the following situation and deal with
it.In case of failure, please wait for the device to reduce voltage before contacting the device.
Alarm information comparison sheet

Alarm code
No. cause The solution
and its contents
Open the door or re-select the
E02 exits Select stop and retreat program after waiting for the
1
midway during program run device prompt to return
confirmation
E03 door Check the door lock switch
2 Out of the program
unlocked wiring
Lock the door tightly and
E06 1. Check whether the
close while running the
3 temperature equipment has obvious steam
program
timeout leakage

E07 low 2. Check whether the exhaust

4 sterilization No detected solenoid valve is not sealed
temperature tightly
E08 high
The heating stage time
5 sterilization And continue cleaning
exceeds the preset time
temperature

29
 In the process of
sterilization, the
E09 pump temperature of the inner
3. Check whether the
6 phase sequence chamber is lower than that
evaporator is normal
error of the extinguishing
chamber

1. Check whether the main

filter and the corresponding
solenoid valve in the inner
E10 vacuum
7 The fungus temperature chamber are blocked and clean
timeout
2. Check whether the door
apron is dirty and clean it

In the process of
sterilization chamber
E11 pump 1. Check whether the water
8 temperature is higher than
overload inlet and drainage are normal
the sterilization temperature
+4°C
E12 chamber The chamber pressure is 2. Check whether the inlet
9
pressure failure not within the normal range valve is normal
Low water level detected
E13 water
10 on evaporator but not Check the pressure sensor
level failure
detected
1. Check whether the inlet
11 E14 P2 fault The filling water solenoid valve and motor are
normal
E15 The evaporator keeps
2. Check whether the water
12 communication heating or keeps adding
inlet pipe is leaking
failure water or sensor failure
E16 evaporator
Abnormal communication
dry burning 3. Check the connection wire of
13 between display screen and
Abnormal evaporator water level probe
control board
water shortage

30
 temperature
during
Heating tube protection 1. Check the control panel and
14 E17 operation
component output signal heating control devices
E18 chamber 2. Check the water level
Low water level detected
15 temperature detection line and water level
during operation
failure probe
E19 moving The temperature inside the 3. Check whether the inlet
16 temperature cavity was not in the water electromagnetic valve is
failure normal range normal
6.2 Analysis and elimination of wet bag

The weight of the auxiliary material package after sterilization is 3%

higher than that before sterilization, which is called wet packaging
phenomenon.

Loading problem: whether the load is so large that some packages come into contact with the
sterilization wall, and condensed water infiltrates into the package.Check whether there is water
containers in the bag, so that the condensed water cannot be discharged during the sterilization
process.
Poor drainage: check whether there are too many corners of the drainage pipe, from low to high
discharge, whether there are impurities in the pipe blockage.
Damage to the one-way valve in the drainage pipe of the inner chamber: this is caused by the water
backflow from the drainage pipe to the inner chamber during the drying process.
Too short drying time: increase the drying time appropriately to observe whether the drying effect is
improved.
Negative pressure not up to the standard: refer to the "sterilizer fault and troubleshooting table" for
inspection.
Local wet bag should be based on the specific location of the wet bag analysis, comprehensive
investigation.

6.3 Analysis and elimination of unqualified sterilizer:

Three elements of sterilization: saturated steam, sterilization

temperature and time.

Goods cleaning: check whether all cleaning procedures are strictly in accordance with the supply
room workflow operation, to ensure the quality of cleaning.
Packaging: packaging should not be too large, too tight, packaging materials are breathable and other

31
factors will affect the removal of cold air and steam penetration.
Loading principle: whether the loading is correctly arranged according to the regulations, whether it
is too tight or too large and affects the smooth flow of steam.
Cold air residue: the removal of cold air determines the effect of disinfection and sterilization, so
should focus on checking whether the new sterilization equipment can be normal.First use b-d test
paper for testing, if there is a problem, carry out the pressure maintaining test or use manual
operation to pass the inner room into the steam pipe to check whether there is any leakage.
Sterilization temperature: check whether the actual temperature in the bag reaches the sterilization
temperature and is consistent with the display temperature by using the reserved thermometer; check
whether the internal chamber pressure and temperature correspond to each other; increase the
internal chamber pressure appropriately and observe whether the result is improved.
Sterilization time: whether the sterilization time setting is reasonable, whether the indoor air intake is
too fast, the penetration time is not enough, and whether the observation result of extended personal
leave is improved.
Sterilization equipment fault: refer to the "sterilizer fault and troubleshooting table" for the system
troubleshooting of equipment.
Improper test method: repeat test or use other batch reagents.

32
 7. Maintenance and repair

7.1 How to check and replace the safety valve

To prevent the relief valve from being blocked, allow steam pressure to pass through it once a month
during normal service.
1. Conduct sterilization operation according to the manual.
2. Pressure of 0.21MPa is generated in the sterilizer.
3. Push the relief valve ring with a screwdriver to leave it open for about 2 seconds.
4. Close the main switch and terminate the operation.At the same time, discharge the water vapor in
the sterilization container.
5. Do not open the door until the pressure drops to 0MPa.

Replacement of safety valve

This operation is restricted to professionals only.
1. Remove the safety valve.
Replace it with a qualified safety valve.(acceptable standard: ensure the safety valve opens when the
pressure is between 0.27MPa and 0.28MPa).
Test a sterilization process.
4. Once a year, check the opening pressure and closing pressure of the safety valve.

7.2 Steps for replacing the electric heat pipe

This operation is for professionals only.
1. Remove the rear cover of the sterilizer.
2. Remove the wiring on the heat pipe of the steam generator.
3. Remove the electric heat pipe.
Replace the damaged heat pipe with a new one.
5. Rewire.
6. Install the rear cover of the sterilizer.
7. Test a sterilization process.

7.3 Solenoid valve cleaning

1. Remove the outer cover of the sterilizer.
2. Use a screwdriver to remove the stainless steel pressure plate on the top of the solenoid valve to be
cleaned or a wrench to remove the nut on the coil.
3. Lift the solenoid valve coil.
4. Open valve body with wrench.
5. Rinse the sundries of solenoid valve core with clean water.
6. Reinstall the solenoid valve.

33
 Remove:
Press the left step, then use a
wrench to twist the large
hexagonal copper cap on the
valve body to open the spool.

Hexagon
brass nut

7.4 Water filter and drainage filter cleaning

1. The water inlet filter is used to prevent foreign matters from entering the evaporator.
2. The drainage filter is used to prevent foreign matters from entering the internal pipeline and
solenoid valve.
3. Remove the filter gland with a wrench and remove the filter screen.
4. Clean the impurities on the filter net with clean water.
5. Reinstall the filter.

34
 Filter body
Filter gland

The filter

Filter gland filter

7.5 Replace the water level monitor

Make sure the power is off and the equipment is

power off.

1. Remove the rear cover of the sterilizer.

2. Remove wiring of high, medium and low water probes.
3. Remove the high, medium and low water level probe.
4. Replace the damaged water level probe with a new one.
5. Reinstall the water level detection device and wire it.
6. Install the rear cover of the sterilizer
7. Retest all working procedures to prevent water leakage, wiring errors, installation of stuck
resistance and other problems.

7.6 Use and maintenance of thermal printer

As shown in figure 1, gently pull out the rotary wrench at the arrow position, and then pull it out as

35
shown in figure 2.
Continue to turn the spanner, then the print head off the paper shaft and print feed, open the paper bin
cover.
Load the printing paper, and pull out a section (more than a little tear paper teeth), pay attention to
the paper neatly, the direction of the paper is the side of the liquid medicine (smooth surface) up (if
the reverse will not be able to complete the printing), as shown in figure 4.
Close the paper bin cover, press the paper axis of the printing head to the printing paper, then press
the paper axis of the printing head back to the printing head with a little force, and push the rotary
wrench into the reset position.
Connect the power of the printer, so that the head rotation, this is to see if the paper is out of
alignment, if the deviation needs to adjust the printing paper, until the printing paper out of the paper
when the paper is perpendicular to the paper.

36
 8. Others
Any kind of disinfection and sterilization equipment, automatic control in the form of both discharge
steam or procedures to achieve reliable sterilization effect, in addition to the design of the device
itself, manufacturing quality and perfect maintenance outside, to the personnel of disinfection work
correctly grasp the basic knowledge of disinfection and sterilization, familiar with equipment
principle of work, strict disinfection work practice, seriously every provisions relating to the
sterilization, sterilization success is human factors.

8.1 To protect themselves

When carrying on disinfection, the worker must have the consciousness of ego protection and the
measure that take ego protection, prevent disinfection accident and the harm that operation method is
improper to the personnel.

Special attention should be paid to scald when sterilization

equipment is working at high temperature.

8.2 Quality assurance of sterilization

1) ensure the cleaning of sterilized articles
Cleaning is the key to the success of sterilization, especially for some difficult medical
supplies;Foreign studies have found that thorough cleaning can reduce 3~4 logarithms of bacteria,
can greatly reduce the content of organic matter;If the organic pollutants can not be effectively
removed, it will greatly reduce the activity of the sterilizer, hiding in the organic bacteria is not easy
to kill the sterilizer;Therefore, if the cleaning is not thorough, the entire sterilization process will
fail.It must be noted that the cleaning requirements cannot be reduced by extending the sterilization
time and raising the temperature of the sterilizer.In order to facilitate the effective removal of organic
matter, it is best to use enzyme cleaner to enhance the cleaning effect.There is a manual cleaning and
machine cleaning.Manual cleaning is time-consuming and laborious, and the consistency of each
cleaning cannot be guaranteed.In addition, manual cleaning is the medical staff must wear
waterproof masks, eye masks, gloves, sleeves, hats, waterproof shoes and apron, etc.;Machine
cleaning is large investment, but can ensure the consistency of cleaning;But it must be noted that:
machine cleaning can not replace manual cleaning, for some pipelines, fine instruments and difficult
to clean parts must be manually cleaned;In addition, the cleaning equipment must be regularly
cleaned and maintained to avoid machine cleaning failure.

Without proper cleaning, a high level of disinfection or sterilization

cannot be guaranteed.

2) water quality control

Water hardness is divided into two categories: first, temporary hardness, mainly formed by calcium,
magnesium bicarbonate;The second is mainly composed of calcium and magnesium sulfate, nitrate

37
and chloride hardness, it can not be removed by boiling method, it is also known as permanent
hardness.
Because disinfection and sterilization equipment work in hot and humid conditions for a long time,
impurities in water such as dissolved oxygen, carbon dioxide, hydrogen sulfide, chloride and so on,
whether gaseous or fine particles, are produced on stainless steel and metal intercrystalline
corrosion.Therefore, it is required that the PH value of water supply and steam supply for
disinfection and sterilization equipment should be between 7 and 7.8. Boiler water and disinfection
equipment water must be treated.
3) environment of the sterilization room
The bottom of the disinfection and sterilization room must be smooth, cement bottom is appropriate,
slightly inclined to the wastewater discharge, keep the operation area clean and dry.The roof should
have a ceiling to prevent dust from gathering.The walls should be smooth and clean, and be isolated
from the working room for washing, preparation, etc.
Exhaust gas and waste water and discharge outlet must be through the wall or buried in the trench, or
out of the atmosphere;Do not make residual water, vapor return and invade indoor.
Install ventilation at the top end of the wall or at the appropriate place on the ceiling.
4) preparation and discharge of articles
Dressings should be folded and wrapped with appropriate tightness to facilitate steam penetration.
When the package is discharged on the shelf, a clearance of 10mm should be maintained between
each other, and the load should not exceed 80% of the volume of the inner chamber, so as to facilitate
the smooth flow of steam.
Aluminum lunch boxes and enamel boxes for sale on the market shall not be used for storing
sterilized articles.
5) requirements for sterilization articles
Should try to be a batch of similar items sterilization, and avoid direct contact with the instrument kit
cotton bag.
The volume of sterilization bags shall not exceed 30cm*30cm*60cm.
The packing should not be too tight, use the chemical indicating tape to seal, and put the chemical
indicating card in each package.
6) cleaning and sterilization room (inner room)
To be sterilized room and shelf temperature dropped to close to room temperature, with neutral
detergent scrub, and then rinse with tap water, and finally wipe with a lint-free cloth.
Clean up the fiber crumbs and deposition attached to the filter screen at the front of the inner
chamber to ensure the vacuum pumping rate and the free flow of condensed water, and the
temperature indicator is consistent with the pressure.

8.3 Energy conservation and environmental protection

Although the equipment in the design process is fully considering the environmental protection and
energy saving in the process of running, but you may be the equipment is used for the disinfection, of
the special goods so you should contact the company with me in time, so that we can use the
program to you the appropriate adjustments, make its greater extent reduce consumption, to save
energy.

38
8.4 Attention to wet package
1.Wet package definition:
After sterilization and cooling (≥30min), the bag is moisture or water droplets on the sterilization
package.

2.Analysis and Solutions

The reason for the wet problem:
(1) Packing method

It is recommended that do not mix articles.For example,mix metal instruments, fabrics,rubber

together. Avoid heavy package.
Specific specification reference for packaging method:
 Make sure that all fabric dressings are cleaned before sterilization and are not damaged.
 Choose suitable size packaging materials according to the selected packaging method. If the size
of the packaging material is too large, it will be difficult to dry and cause the problem of wet
packaging.
 When packing, do not pack too tightly, just pack the items appropriately. If the dressing is
wrapped too tightly, the density of the dressing package will increase, which is not conducive to
the discharge of cold air, the penetration of steam and the subsequent drying.For fabric
package,do not exceed 5 kg.Size does not exceed 30cmⅹ30cmⅹ50cm.

39
 It is necessary to ensure that the surface of the surgical instrument package is flat (especially the
instrument package packaged with non-woven fabrics) to avoid dents, so as to avoid water in the
recesses and wet packages during the sterilization process.
 The opening of the inner container of the package should be in the same direction, and utensils
should not be stacked. If stacking is unavoidable, choose a moisture-absorbing cloth or medical
absorbent paper of a suitable size, and fully open it and place it in the container to make full
contact with the bowl surface. The weight must not exceed 3kg

 Avoid too many open glass bottles in a single package (up to 4 through experimental
verification). When packaging, make sure that the openings of open glass bottles are facing
downwards, and put water-absorbing materials on them, which is conducive to the discharge of
cold air, Steam penetration and subsequent drying, otherwise the probability of wet packs is
high.
Irregular packaging:

40
Correct standardize packaging:

41
(2) Loading method

 Make sure that the sterilized items are not in contact with the inner wall of the sterilizer,
especially close to the front and back, otherwise the water generated on the inner wall during the
sterilization process will be absorbed by the items in contact with it, which will increase the
difficulty of drying the items and cause moisture Package problem.
 Leave a distance of at least 10cm between the upper part of the upper item and the top of the
sterilizer chamber to facilitate sterilization.
 Do not overload and keep space between each package.
Irregular loading:

42
Correct loading :

43
44
 Appendix

Schematic circuit diagram

45
Piping schematic

46
 BKQ-Z150H/200H Technical requirements:
1. Drainage: separate the drainage pipe to the trench to
Brackets for BKQ-Z200H size
discharge the outdoor, the drainage pipe and the trench
can withstand the high temperature of 150 degrees Celsius,
try not to communicate with other indoor drainage pipe, or
part of the steam discharged by the equipment in the
process of work will affect other rooms.If there are
multiple outlets, they shall be extracted separately.
2. Water: reliable connection of circulating water vacuum
pump water (25 ℃ or less, the pressure of 0.05 to 0.10
MPa).If the pressure of circulating water is not within the
required range, please adjust the pressure before starting
the equipment.

47
A pressure gauge and valve with a range of 0-0.4mpa shall
be connected to the water pipe for convenient observation
of water source in time, so as to observe and control the
water inlet.
!Note: do not use too high hardness of water, otherwise it
will affect the performance of the pump and condenser.
Power supply: Power line: the power supply of AC180V equipment shall
Power not less than 15KW be three-phase five-wire system, three-phase live wire, one
380V/50Hz, AC.Reliable grounding zero wire and one ground wire.The zero line is blue and the
Requirements for purified water: ground line is yellow-green.The load capacity of the user's
Electrical conductivity less than 15 S/cm power supply and power cord shall be greater than that of
Bleach content less than 2mg/l the equipment.A three-phase knife switch (or circuit
PH value 5-7, hardness less than 0.02mol/l breaker) and a single-phase knife switch (or circuit
Low temperature 45 ℃ or less and water pressure of 0.05 MPa or breaker) must be installed in the switch box.
less.
Note: the medium required for the operation of the equipment,
 BKQ-Z260H/300H Technical requirements:
1. Drainage: separate the drainage pipe to the trench to
Brackets for BKQ-Z300H size
discharge the outdoor, the drainage pipe and the trench can
withstand the high temperature of 150 degrees Celsius, try not
to communicate with other indoor drainage pipe, or part of
the steam discharged by the equipment in the process of work
will affect other rooms.If there are multiple outlets, they shall
be extracted separately.
2. Water: reliable connection of circulating water vacuum
pump water (25 ℃ or less, the pressure of 0.05 to 0.10 MPa).If
the pressure of circulating water is not within the required
range, please adjust the pressure before starting the
equipment.

48
A pressure gauge and valve with a range of 0-0.4mpa shall be
connected to the water pipe for convenient observation of
water source in time, so as to observe and control the water
inlet.
!Note: do not use too high hardness of water, otherwise it will
affect the performance of the pump and condenser.
Power supply: Power line: the power supply of AC180V equipment shall be
Power not less than 15KW three-phase five-wire system, three-phase live wire, one zero
380V/50Hz, AC.Reliable grounding wire and one ground wire.The zero line is blue and the ground
Requirements for purified water: line is yellow-green.The load capacity of the user's power
Electrical conductivity less than 15 S/cm supply and power cord shall be greater than that of the
Bleach content less than 2mg/l equipment.A three-phase knife switch (or circuit breaker) and
PH value 5-7, hardness less than 0.02mol/l a single-phase knife switch (or circuit breaker) must be
installed in the switch box.
Low temperature 45 ℃ or less and water pressure of 0.05 MPa or
less.
Note: the medium required for the operation of the equipment,
SOP
1. Preparation before Operation:
 Add soft water or pure water into clean water tank and circulating water tank in accordance
with the requirements, and connect the power supply for this equipment.
 Connect the control-purpose power supply, turn on the power switch and make proper
preparation for operation of the program.
 Mark the B-D testing paper with the name or code of operator and date, place it into the
sterilizer, start the B-D testing program, and monitor whether this equipment leaks and
whether this equipment works normally.
 Set in order the parcel to be sterilized, make sure that it is not bound too tightly, paste the
chemical indicator tape on it, and place the chemical indicator card in the chamber.
2. Operation of Sterilization:
 After the B-D testing is successfully carried out, open the door, place the article to be
sterilized into the sterilizing chamber, and make sure that there is clearance between every
two parcels and no parcel contacts with inner wall or door plate.
 Close the front door, select the appropriate sterilization program in light of the article to be
sterilized, inspect whether the sterilization parameters are correct, and start the program.
 In the course of sterilization, the operator may not get far away from this equipment, but
shall closely observe the operation of equipment. If any abnormal situation is found,
please handle it in time, so as to prevent the occurrence of any accident.
 Monitor the sterilization effect and properly make and retain the record, so as to ensure the
traceability.
 After the sterilization is completed and the pressure in sterilizing chamber returns to zero,
open the rear door and take out the article.
 After taking out the sterilized article from the sterilizer, put it in an appropriate place, so as
to prevent the secondary contamination.
3. Works after Operation:
 Open the door, turn off the power switch,and cut off the control-purpose power supply and
main power supply.
 Discharge the residual water in water tank, or discharge the water in accordance with the
required interval.
 Discharge the residual water in steam generator (or fully discharge the water accumulated in
evaporator in accordance with the required interval).
 After the works are completed every day, please keep the inside and outside
 of sterilizer clean, clear away all dirt from the chamber, carry out simply maintenance once
a week, and carried out thorough maintenance once a month.
4. Notices:
 No article which has been sterilized may be placed together with unsterilized articles.
 The articles which have been successfully sterilized shall be marked with sterilization date
and qualified sign.

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Packing list

The serial
Part name The number Note
number

1 equipment 1

2 Operating instruction 1

3 Warranty card 1

4 Certificate of approval 1

5 Configuration list 1

6 Installation manual 1

7 Tray, tray rack 1

8 Sealing ring 1

Printing paper 10
9 Accessories package 1 rolls, metal
corrugated hose 5

50
BIOBASE GROUP
2# building, No.9 Gangxing Road, High-tech Zone, Jinan City, Shandong Province,
China
Tel: +86-531-81219803/01
Fax: +86-531-81219804
Inquiry: [email protected]
Complaints: [email protected]
After-sales service: [email protected]; [email protected]
Web: www.biobase.cc/www.meihuatrade.com / www.biobase.com