PUHZ-SHW Service Manual OCH526 PDF
PUHZ-SHW Service Manual OCH526 PDF
PUHZ-SHW Service Manual OCH526 PDF
September 2012
No.OCH526
SERVICE MANUAL
R410A
Outdoor unit
[Model names] [Service Ref.] Note:
• This manual describes only
PUHZ-SHW80VHA
PUHZ-SHW80VHA service data of the outdoor
units.
• RoHS compliant products
PUHZ-SHW112VHA
PUHZ-SHW112VHA have <G> mark on the spec
name plate.
PUHZ-SHW112YHA
PUHZ-SHW112YHA
PUHZ-SHW140YHA
PUHZ-SHW140YHA
CONTENTS
1. REFERENCE MANUAL································ 2
2. SAFETY PRECAUTION ······························· 3
3. SPECIFICATIONS ········································ 7
4. DATA ····························································· 9
5. OUTLINES AND DIMENSIONS·················· 11
6. WIRING DIAGRAM ····································· 12
7. WIRING SPECIFICATIONS ························ 14
8. REFRIGERANT SYSTEM DIAGRAM ········ 15
9. TROUBLESHOOTING ································ 17
10. FUNCTION SETTING ································· 73
11. MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER ···· 80
12. EASY MAINTENANCE FUNCTION ··········· 90
13. DISASSEMBLY PROCEDURE ··················· 95
EHST20C-VM6HB EHST20C-VM6HB.UK
EHST20C-YM9HB EHST20C-YM9HB.UK
EHST20C-VM6B EHST20C-VM6B.UK
EHST20C-YM9B EHST20C-YM9B.UK
EHST20C-VM6EB EHST20C-VM6EB.UK
EHST20C-YM9EB EHST20C-YM9EB.UK
OCH531
EHST20C-VM6SB EHST20C-VM6SB.UK
EHPT20X-VM2HB EHPT20X-VM2HB.UK
EHPT20X-VM6HB EHPT20X-VM6HB.UK
EHPT20X-YM9HB EHPT20X-YM9HB.UK
EHPT20X-VM6B EHPT20X-VM6B.UK
EHPT20X-YM9B EHPT20X-YM9B.UK
EHSC-VM6B EHSC-VM6B.UK
EHSC-YM9B EHSC-YM9B.UK
EHSC-VM6EB EHSC-VM6EB.UK
EHSC-YM9EB EHSC-YM9EB.UK
OCH532
EHPX-VM2B EHPX-VM2B.UK
EHPX-VM6B EHPX-VM6B.UK
EHPX-YM9B EHPX-YM9B.UK
ERSC-VM2B ERSC-VM2B.UK
OCH526 2
2 SAFETY PRECAUTION
Use new refrigerant pipes. Use a vacuum pump with a reverse flow check
In case of using the existing pipes for R22, be careful with valve.
the followings. Vacuum pump oil may flow back into refrigerant cycle and
· Be sure to perform replacement operation before test run. that can cause deterioration of refrigerant oil etc.
· Change flare nut to the one provided with this product.
Use a newly flared pipe. Use the following tools specifically designed for
· Avoid using thin pipes. use with R410A refrigerant.
Make sure that the inside and outside of refrige- The following tools are necessary to use R410A refrigerant.
rant piping is clean and it has no contaminants Tools for R410A
such as sulfur, oxides, dirt, shaving particles, etc, Gauge manifold Flare tool
which are hazard to refrigerant cycle. Charge hose Size adjustment gauge
In addition, use pipes with specified thickness. Gas leak detector Vacuum pump adaptor
Torque wrench Electronic refrigerant
Contamination inside refrigerant piping can cause deterio- charging scale
ration of refrigerant oil etc.
Store the piping to be used indoors during instal- Handle tools with care.
lation, and keep both ends of the piping sealed If dirt, dust or moisture enters into refrigerant cycle, that can
until just before brazing. (Leave elbow joints, etc. cause deterioration of refrigerant oil or malfunction of com-
in their packaging.) pressor.
If dirt, dust or moisture enters into refrigerant cycle, that can
Do not use a charging cylinder.
cause deterioration of refrigerant oil or malfunction of compressor.
If a charging cylinder is used, the composition of refrigera-
The refrigerant oil applied to flare and flange nt will change and the efficiency will be lowered.
connections must be ester oil, ether oil or
alkylbezene oil in a small amount. Ventilate the room if refrigerant leaks during
If large amount of mineral oil enters, that can cause deterio- operation. If refrigerant comes into contact with
ration of refrigerant oil etc. a flame, poisonous gases will be released.
Charge refrigerant from liquid phase of gas Use the specified refrigerant only.
cylinder.
Never use any refrigerant other than that specified.
If the refrigerant is charged from gas phase, composition change
Doing so may cause a burst, an explosion, or fire when the
may occur in refrigerant and the efficiency will be lowered.
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
Do not use refrigerant other than R410A. spec labels provided with our products.
If other refrigerant (R22 etc.) is used, chlorine in refrige- We will not be held responsible for mechanical failure,
rant can cause deterioration of refrigerant oil etc. system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.
OCH526 3
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
Unit
Gravimeter
OCH526 4
2-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
(1) Flowchart
The existing pipe thickness meets speci- The existing pipe thickness does not meet
fications and the pipes are not damaged. specifications or the pipes are damaged.
●The air conditioner automatically performs cooling operation through replace filter for about 2 hours.
Flaring work should be done so that flare meets the dimension for R410A.
Use flare nut provided with indoor and outdoor unit.
When using gas piping of :19.05mm for SHW112, 140.
Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
This is to keep the pressure on pipes within permissible range.
● Use different diameter joint or adjust the piping size by brazing.
When using pipes larger than specified size for SHW80.
Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
This is to prevent oil flow ratio from lowering due to the decrease in flowing refrigerant.
● Use different diameter joint or adjust the piping size by brazing.
When existing pipes are specified size.
The pipes can be reused.
● Use different diameter joint or adjust the piping size by brazing.
OCH526 5
(2) Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7 mm or below.)
Dimension A
Dimension B
3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materials Use R410A tools Can R22 tools be used? Can R407C tools be used?
Gauge manifold Air purge, refrigerant charge Tool exclusive for R410A
Charge hose and operation check Tool exclusive for R410A
Gas leak detector Gas leak check Tool for HFC refrigerant
Refrigerant recovery equipment Refrigerant recovery Tool exclusive for R410A
Refrigerant cylinder Refrigerant charge Tool exclusive for R410A
Applied oil Apply to flared section Ester oil, ether oil and alky- Ester oil, ether oil:
lbenzene oil (minimum amount) Alkylbenzene oil: minimum amount
Safety charger Prevent compressor malfunction Tool exclusive for R410A
when charging refrigerant by
spraying liquid refrigerant
Charge valve Prevent gas from blowing out Tool exclusive for R410A
when detaching charge hose
Vacuum pump Vacuum drying and air Tools for other refrigerants can (Usable if equipped (Usable if equipped
purge be used if equipped with adop- with adopter for rever- with adopter for rever-
ter for reverse flow check se flow) se flow)
Flare tool Flaring work of piping Tools for other refrigerants (Usable by adjusting (Usable by adjusting
can be used by adjusting flaring dimension) flaring dimension)
flaring dimension
Bender Bend the pipes Tools for other refrigerants can be used
Pipe cutter Cut the pipes Tools for other refrigerants can be used
Welder and nitrogen gas cylinder Weld the pipes Tools for other refrigerants can be used
Refrigerant charging scale Charge refrigerant Tools for other refrigerants can be used
Vacuum gauge or thermis- Check the degree of vacuum. (Vacuum Tools for other refrigerants
tor vacuum gauge and valve prevents back flow of oil and refri- can be used
vacuum valve gerant to thermistor vacuum gauge)
Charging cylinder Refrigerant charge Tool exclusive for R410A
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
OCH526 6
3 SPECIFICATIONS
<Reference data> Plate heat exchanger (MWA2-38PA) Rating conditions
Nominal operating condition
SHW80 SHW112 SHW140 Heating (A2/W35)
Outside air temperature (Dry-bulb) + 2 °C
Nominal water flow L/min 22.9 32.1 40.1
Outside air temperature (Wet-bulb) + 1 °C
Heating Capacity kW 8.0 11.2 14.0
(A7/W35) Water temperature (inlet/outlet) + 30 °C/+ 35 °C
COP 4.65 4.46 4.22 Heating (A7/W35)
Power input kW 1.72 2.51 3.32 Outside air temperature (Dry-bulb) + 7 °C
Heating Capacity kW 8.0 11.2 14.0 Outside air temperature (Wet-bulb) + 6 °C
(A7/W45) Water temperature (inlet/outlet) + 30 °C/+ 35 °C
COP 3.42 3.51 3.28
Heating (A7/W45)
Power input kW 2.34 3.19 4.27
Outside air temperature (Dry-bulb) + 7 °C
Heating Capacity kW 8.0 11.2 14.0
(A2/W35) Outside air temperature (Wet-bulb) + 6 °C
COP 3.55 3.34 2.96 Water temperature (inlet/outlet) + 40 °C/+ 45 °C
Power input kW 2.25 3.35 4.73 Heating (A7/W55)
Heating Capacity kW 8.0 11.2 14.0 Outside air temperature (Dry-bulb) + 7 °C
(A2/W45) Outside air temperature (Wet-bulb) + 6 °C
COP 2.90 2.78 2.45
Water temperature (inlet/outlet) + 50 °C/+ 55 °C
Power input kW 2.76 4.03 5.71
Heating (A-7/W35)
Nominal water flow L/min 20.4 32.1 35.8
Outside air temperature (Dry-bulb) - 7 °C
Cooling Capacity kW 7.1 10.0 12.5 Outside air temperature (Wet-bulb) —
(A35/W7)
EER 3.31 2.83 2.17 Water temperature (inlet/outlet) — °C/+ 35 °C
Power input kW 2.14 3.53 5.76 Heating (A-7/W45)
Cooling Capacity kW 7.1 10.0 12.5 Outside air temperature (Dry-bulb) - 7 °C
(A35/W18) Outside air temperature (Wet-bulb) —
EER 4.11 4.74 4.26
Water temperature (inlet/outlet) — °C/+ 45 °C
Power input kW 1.72 2.11 2.93
Heating (A-7/W55)
Outside air temperature (Dry-bulb) - 7 °C
Outside air temperature (Wet-bulb) —
Water temperature (inlet/outlet) — °C/+ 55 °C
Heating (A-15/W35)
Outside air temperature (Dry-bulb) - 15 °C
Outside air temperature (Wet-bulb) —
Water temperature (inlet/outlet) — °C/+ 35 °C
Heating (A-15/W45)
Outside air temperature (Dry-bulb) - 15 °C
Outside air temperature (Wet-bulb) —
Water temperature (inlet/outlet) — °C/+ 45 °C
Heating (A-15/W55)
Outside air temperature (Dry-bulb) - 15 °C
Outside air temperature (Wet-bulb) —
Water temperature (inlet/outlet) — °C/+ 55 °C
Cooling (A35/W7)
Outside air temperature (Dry-bulb) + 35 °C
Outside air temperature (Wet-bulb) + 24 °C
Water temperature (inlet/outlet) + 12 °C/+ 7 °C
Cooling (A35/W18)
Outside air temperature (Dry-bulb) + 35 °C
Outside air temperature (Wet-bulb) + 24 °C
Water temperature (inlet/outlet) + 23 °C/+ 18 °C
Note: "COP" and "Power input" in the above table are values that does NOT contains the "pump input (based on EN 14511)".
OCH526 7
PUHZ-SHW80VHA
Service Ref.
PUHZ-SHW112VHA
Power supply (phase, cycle, voltage) Single 50Hz, 230V
Max. current A 28
External finish Munsell 3Y 7.8/1.1
Refrigerant control Linear Expansion Valve
Compressor Hermetic
Model ANB33FJMMT
Motor output kW 2.5
Starter type Inverter
Protection devices HP switch, LP switch
Discharge thermo, Comp. surface thermo
OUTDOOR UNIT
Crankcase heater W —
Heat exchanger Plate fin coil
Fan Fan(drive) % No. Propeller fan % 2
Fan motor output kW 0.074+0.074
Airflow */min(CFM) 100(3,530)
Defrost method Reverse cycle
Noise level Cooling dB 51
Heating dB 52
Dimensions W mm(in.) 950(37-3/8)
D mm(in.) 330+30(13+1-3/16)
H mm(in.) 1,350(53-1/8)
Weight kg(lbs) 120(265)
Refrigerant R410A
Charge kg(lbs) 5.5(12.1)
Oil (Model) L 1.40(FV50S)
Pipe size O.D. Liquid 9.52(3/8)
REFRIGERANT PIPING
mm(in.)
Gas mm(in.) 15.88(5/8)
Connection method Indoor side Flared
Outdoor side Flared
Between the indoor & Height difference Max. 30m
outdoor unit Piping length Max. 75m
Service Ref.
PUHZ-SHW112YHA
PUHZ-SHW140YHA
Power supply (phase, cycle, voltage) 3phase, 50Hz, 400V
Max. current A 14
External finish Munsell 3Y 7.8/1.1
Refrigerant control Linear Expansion Valve
Compressor Hermetic
Model ANB33FJLMT
Motor output kW 2.5
Starter type Inverter
Protection devices
HP switch, LP switch
Discharge thermo, Comp. surface thermo
OUTDOOR UNIT
Crankcase heater W —
Heat exchanger Plate fin coil
Fan Fan(drive) % No. Propeller fan % 2
Fan motor output kW 0.074+0.074
Airflow */min(CFM) 100(3,530)
Defrost method Reverse cycle
Noise level Cooling dB 51
Heating dB 52
Dimensions W mm(in.) 950(37-3/8)
D mm(in.) 330+30(13+1-3/16)
H mm(in.) 1,350(53-1/8)
Weight kg(lbs) 134(295)
Refrigerant R410A
Charge kg(lbs) 5.5(12.1)
Oil (Model) L 1.40(FV50S)
Pipe size O.D. Liquid 9.52(3/8)
REFRIGERANT PIPING
mm(in.)
Gas mm(in.) 15.88(5/8)
Connection method Indoor side Flared
Outdoor side Flared
Between the indoor & Height difference Max. 30m
outdoor unit Piping length Max. 75m
OCH526 8
4 DATA
4-1. REFILLING REFRIGERANT CHARGE (R410A : kg)
Piping length (one way) Factory
Service Ref. charged
10m 20m 30m 40m 50m 60m 75m
PUHZ-SHW112VHA
PUHZ-SHW112YHA 5.1 5.3 5.5 6.1 6.7 7.3 7.9 5.5
PUHZ-SHW140YHA
90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
80
70
NC-70 MICROPHONE
60
1m
NC-60 UNIT
50
NC-50
40
1.5m
NC-40
30
NC-30
20 APPROXIMATE
THRESHOLD OF
GROUND
HEARING FOR
CONTINUOUS
NC-20
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
OCH526 9
4-4. STANDARD OPERATION DATA
Phase , Hz 1 , 50 1/3 , 50 3 , 50
Voltage V 230 230/400 400
Current A 8.09 8.94 11.10/3.69 11.28/3.74 4.92 4.91
Discharge pressure MPa 2.46 2.71 2.61 2.22 2.79 2.70
Refrigerant circuit
27 20 27 20 27 20
Intake air temperature
W.B. 19 15 19 15 19 15
Discharge air temperature D.B. 15 38 16 35 15 39
D.B. 35 7 35 7 35 7
side
OCH526 10
5
1 FREE SPACE (Around the unit) 2 SERVICE SPACE 3 FOUNDATION BOLTS 4 PIPING-WIRING DIRECTIONS
Rear Air Intake
The diagram below shows a Dimensions of space needed Please secure the unit firmly Piping and wiring connections 2-U Shaped notched holes
basic example. for service access are with 4 foundation (M10) bolts. can be made from 4 directions: (Foundation Bolt M10)
OCH526
Explanation of particular details is shown in the below diagram. (Bolts and washers must be front, right, rear and below.
given in the installation manuals etc. 175 600 175
purchased locally.) Installation Feet
(19)
150
Over
FREE
m
0m <Foundation bolt height> Side Air Intake
15
Ov er
er Ov
10
PUHZ-SHW80VHA
mm
PUHZ-SHW112YHA
PUHZ-SHW112VHA
PUHZ-SHW140YHA
330
417
370
56
45
Over
500
Over
10 FOUNDATION
Less than
30
mm Ov
00 er
10
Service space Over
10 500
er mm 66 42
30
Ov
28
53
Air Discharge 2-12 x 36 Oval holes
(Foundation Bolt M10)
Handle for moving
950
322 Terminal connection
Earth terminal Left ····Power supply wiring
Rear Air Intake
Right··· Indoor/Outdoor wiring
Side Air Intake
11
moving
···Refrigerant GAS pipe connection (FLARE) 15.88(5/8 inch)
···Refrigerant LIQUID pipe connection (FLARE) 9.52(3/8 inch)
1 ···Indication of STOP VALVE connection location.
Handle for moving Handle for moving
Handle for moving
635
1350
Handle for moving 1
2
A
OUTLINES AND DIMENSIONS
Air intake
371
+1 447
+1 443
(Knockout)
Rear trunking hole Bottom piping hole
55
219
63
55
(Knockout) (Knockout)
92 92 92
81
73 63
73 63
Front piping hole 92 Rear piping hole
19 55
27
23
73
23 27 92
23
(Knockout) 92
27
65 (Knockout) Drain hole A
65 92 30 220 145 145 145
(5- 33)
SHW·VHA 1,079
SHW·YHA 930
Unit : mm
6 WIRING DIAGRAM
PUHZ-SHW80VHA PUHZ-SHW112VHA
SYMBOL NAME SYMBOL NAME SYMBOL NAME
TB1 Terminal Block<Power Supply, Indoor/Outdoor> DCL Reactor SW4 Switch<Test Operation>
MC Motor for Compressor CB Main Smoothing Capacitor SW5 Switch<Function Switch, Model Select>
MF1, MF2 Fan Motor CY1, CY2 Capacitor SW6 Switch<Model Select>
21S4 Solenoid Valve (Four-Way Valve) P. B. Power Circuit Board SW7 Switch<Function Switch>
63H High Pressure Switch U, V, W Connection Terminal<U/V/W-Phase> SW8 Switch<Function Switch>
63L Low Pressure Switch LI Connection Terminal<L-Phase> SW9 Switch<Function Switch>
63HS High Pressure Sensor NI Connection Terminal<N-Phase> SWP Switch<Pump Down>
TH3 Thermistor<Liquid> P2 Connection Terminal CN31 Connector<Emergency Operation>
TH4 Thermistor<Discharge> N2 Connection Terminal CNDM Connector<Connection for Option>
TH6 Thermistor<2-Phase Pipe> DCL1, DCL2 Connection Terminal<Reactor> CN51 Connector<Connection for Option>
TH7 Thermistor<Ambient> IGBT Power Module SV1/CH Connector<Connection for Option>
TH8 Thermistor (internal) <Heat Sink> EI, E2, E3, E4 Connection Terminal<Ground> SS Connector<Connection for Option>
TH32 Thermistor<Suction> 52C 52C Relay CNM Connector<Connection for Option>
TH33 Thermistor<Ref. check> C. B. Controller Circuit Board LED1, LED2 LED<Operation Inspection Indicators>
TH34 Thermistor<Comp. Surface> Switch<Manual Defrost, Defect History, F1, F2, F3, F4 Fuse<T6.3AL250V>
SW1
LEV-A, LEV-B, LEV-C Linear Expansion Valve Record Reset, Refrigerant Address> X51, X52, X54 Relay
LEV-C
When M-NET adapter is connected
63H 63L LEV-A LEV-B M
63HS
TH33 TH32 TH7 TH6 TH3 TH4 TH34 M M 5
3 5 CN5
C. B. 5 (WHT)
t° t° t° t° t° t° t° 5 1
1 CNF1 *1 *1
MF1
MS 7 (WHT) 1 3 1 2 1 4 1 2 2 1 1 3 2 1 1 5 1 5 1 3 1 5 M-NET ADAPTER
SW7
SW5
TH33 TH32 TH7/6 TH3 TH4 63HS TH34 LEV-A LEV-B CNVMNT CNMNT
SW6
3~
(YLW) (BLK) (RED) (WHT)(WHT) (WHT) (RED) (WHT) (RED) (WHT) (WHT)
2
*3
SW9
SW1
MS 7 (WHT) 1 CNM 14 1 (WHT)
1 3 3 1
3~ 63L (WHT)
1 3 (RED) CN31
63H 5
(YLW) C N4 CN52C
3 (WHT) (RED) 1
X54
X51
CNS (WHT)
5
(WHT) 1 2
F1 F4 21S4 1 3 1 3 S V1 1
/CH
3 SS
3 1 3 4 (GRN) (GRY) (WHT)
21S4
2 7 3
P. B.
CN52C
1 2 1 7 1 3 (RED)
C N4 C N2
(WHT) (WHT)
52C
52C
B LK
2
E3
WHT CNDC
N2 (PNK) 3 1
CB
CNAC2
(RED)
+
+ P2 1
RED IGBT
- 3
~ B LK
E2
1
RE D
t°
TH8 3 W HT
~
+
CNAC1
(WHT)
E4
W V U DCL2 DCL1 EI NI LI
B LK B LK
RED
WHT
BLK
DCL
V
W U
MS
3~
M-NET ADAPTER
MC
SYMBOL NAME
CY1
TB7 Terminal Block<M-NET connection>
CY2
GRN/YLW
CN5 Connector<Transmission>
ORN
RED
YLW
BRN
ON ON ON ON
0°C or less OFF –6°C or less OFF 112V OFF OFF
1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6
*4 SW9-1 to 2 : Function Switch *2 SW5 -1 to 5 : Function Switch
OCH526 12
PUHZ-SHW112YHA PUHZ-SHW140YHA
SYMBOL NAME SYMBOL NAME SYMBOL NAME
TB1 Terminal Block<Power Supply> CK Capacitor C. B. Controller Circuit Board
TB2 Terminal Block<Indoor/Outdoor> RS Rush Current Protect Resistor Switch<Manual Defrost, Defect History,
SW1
MC Motor for Compressor P. B. Power Circuit Board Record Reset, Refrigerant Address>
MF1, MF2 Fan Motor TB-U/V/W Connection Terminal<U/V/W-Phase> SW4 Switch<Test Operation>
21S4 Solenoid Valve (Four-Way Valve) TB-L1/L2/L3 Connection Terminal<L1/L2/L3-Power Supply> SW5 Switch<Function Switch, Model Select>
63H High Pressure Switch TB-N Connection Terminal SW6 Switch<Model Select>
63L Low Pressure Switch X52CA 52C Relay SW7 Switch<Function Switch>
63HS High Pressure Sensor N. F. Noise Filter Circuit Board SW8 Switch<Function Switch>
TH3 Thermistor<Liquid> LI1, LI2. LI3, NI Connection Terminal<L1/L2/L3/N-Power Supply> SW9 Switch<Function Switch>
TH4 Thermistor<Discharge> LO1, LO2, LO3, NO Connection Terminal<L1/L2/L3/N-Power Supply> SWP Switch<Pump Down>
TH6 Thermistor<2-Phase Pipe> GD1, GD3 Connection Terminal<Ground> CN31 Connector<Emergency Operation>
TH7 Thermistor<Ambient> CONV. B. Converter Circuit Board CNDM Connector<Connection for Option>
TH8 Thermistor<Heat Sink> L1-A1/IN Connection Terminal<L1-Power Supply> CN51 Connector<Connection for Option>
TH32 Thermistor<Suction> L1-A2/OU Connection Terminal<L1-Power Supply> SV1/CH Connector<Connection for Option>
TH33 Thermistor<Ref. check> L2-A2/OU Connection Terminal<L2-Power Supply> SS Connector<Connection for Option>
TH34 Thermistor<Comp. Surface> L3-A2/OU Connection Terminal<L3-Power Supply> CNM Connector<Connection for Option>
LEV-A, LEV-B, LEV-C Linear Expansion Valve N-IN Connection Terminal LED1, LED2 LED<Operation Inspection Indicators>
ACL1, ACL2, ACL3, ACL4 Reactor CK-OU Connection Terminal F1, F2, F3, F4 FUSE<T6.3AL250V>
CY1, CY2 Capacitor X51, X52, X54 Relay
LEV-C
When M-NET adapter is connected
63H 63L LEV-A LEV-B M
63HS
TH33 TH32 TH7 TH6 TH3 TH4 TH34 M M 5
3 5 CN5
C. B. 5 (WHT)
t° t° t° t° t° 5 1
t° t°
*1 *1
MF1 1 CNF1
7(WHT) 1 3 1 2 1 4 1 2 2 1 1 3 2 1 1 5 1 5 1 3 1 5 M-NET ADAPTER
SW7
MS
SW5
TH33 TH32 TH7/6 TH3 TH4 63HS TH34 LEV-A LEV-B CNVMNT CNMNT
SW6
3~ (YLW) (BLK) (RED) (WHT) (WHT) (WHT) (RED) (WHT) (RED) (WHT) (WHT) 2
*3
LED1
SW9
SW1
7 (WHT) 1 (WHT)
MS 1 3 1 CNM 14 3 1
3~ 63L (WHT)
(RED) CN31
1 3 5
63H CN4
(YLW) (WHT) 3
3 1 2
CN2
2 TRANS 1 (WHT) 7
1
X54
X51
(WHT)
CNS 1 2
(WHT) F1 F4 21S4 1 3 1 3 SV1 1 3 SS 5
/CH
3 1 3 4 (GRN) (GRY) (WHT)
21S4
TH8
3 2 7 2
P. B. M-NET ADAPTER
t°
SYMBOL NAME
1 3 1 21 2 1 7 1 2
TB7 Terminal Block<M-NET connection>
CN7 CN6 CN5 CN2 CN4 CN5 Connector<Transmission>
(WHT) (WHT) (RED) (WHT) (WHT) CND Connector<Power Supply>
BLK
WHT
RED CN2M Connector<M-NET communication>
RED
TB-L3
TB-L2
TB-L1
RED
RS
X52CA
TB-N
BLK TB-W
RED TB-U
WHT TB-V
WHT
WHT
RED
RED
BLK
BLK
CY1
CY2
CK
L3-OU
L2-OU
L1-OU
BLK
L3-A2
L2-A2
L1-A2
TB2 V W
YLW
U MS 3
S1 3~ 3
(WHT)
CN7
CONV. B.
ORN
MC 1
S2 *1 MODEL SELECT
INDOOR The black square( )indicates
UNIT
BRN
a switch position.
S3
BLK CK-OU
L1-A1
L1-IN
MODEL SW6
N-IN
2
ON
N. F. OFF
1 2 3 4 5 6 7 8
RED
RED
BLU
NI NO ON
BLU BLU
N OFF
1 2 3 4 5 6
GRN/YLW
ACL4
WHT
BLK
BLK
3°C or less ON
0°C or less
ON
–3°C or less
ON
–6°C or less
ON
OFF OFF OFF OFF
(lnitial setting) 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
*4 SW9-1 to 2 : Function Switch
OCH526 13
7 WIRING SPECIFICATIONS
Notes: 1. Wiring size must comply with the applicable local and national codes.
2. Power supply cables and the cables between Interface unit/Flow temp. controller and outdoor unit shall not be lighter than polychloroprene
sheathed flexible cables. (Design 60245 IEC 57)
3. Be sure to connect the cables between Interface unit/Flow temp. controller and outdoor unit directly to the units (no intermediate connections
are allowed).
Intermediate connections may result in communication errors. If water enters at the intermediate connection point, it may cause insufficient
insulation to ground or a poor electrical contact .
(If an intermediate connection is necessary, be sure to take measures to prevent water from entering the cables.)
4. Install an earth longer than other cables.
5. Do not construct a system with a power supply that is turned ON and OFF frequently.
Power
supply
S1 S1
Indoor unit
Outdoor Unit S2 S2 (Interface unit /
Flow temp.
controller)
S3 S3
Warning:
· In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation
between power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3
terminals when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
Never splice the power cable or the indoor-outdoor connection cable, otherwise it may result in a smoke, a fire or communication failure.
OCH526 14
8 REFRIGERANT SYSTEM DIAGRAM
PUHZ-SHW80VHA PUHZ-SHW112VHA
PUHZ-SHW112YHA PUHZ-SHW140YHA
Linear
expansion valve B Injection port
Power Compressor
receiver
Refrigerant
LIQUID pipe
connection Strainer Linear
#100 expansion valve C Heat interchange circuit
(3/8 inch) Stop valve
(with service port)
Refrigerant flow in cooling
Refrigerant flow in heating
OCH526 15
8-1. Refrigerant collecting (pump down)
Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit.
1 Supply power (circuit breaker).
* When power is supplied, make sure that “CENTRALLY CONTROLLED” is not displayed on the remote controller. If “CEN-
TRALLY CONTROLLED” is displayed, the refrigerant collecting (pump down) cannot be completed normally.
* Start-up of the indoor-outdoor communication takes about 3 minutes after the power (circuit breaker) is turned on. Start the
pump-down operation 3 to 4 minutes after the power (circuit breaker) is turned ON.
* In the case of multi-units control, before powering on, disconnect the wiring between the master indoor unit and the slave
indoor unit. For more details refer to the installation manual for the indoor unit.
2 After the liquid stop valve is closed, set the SWP switch on the control board of the outdoor unit to ON. The compressor
(outdoor unit) and ventilators (indoor and outdoor units) start operating and refrigerant collecting operation begins. LED1
and LED2 on the control board of the outdoor unit are lit.
* Only set the SWP switch (push-button type) to ON if the unit is stopped. However, even if the unit is stopped and the
SWP switch is set to ON less than 3 minutes after the compressor stops, the refrigerant collecting operation cannot be per-
formed. Wait until compressor has been stopped for 3 minutes and then set the SWP switch to ON again.
3 Because the unit automatically stops in about 2 to 3 minutes when the refrigerant collecting operation is completed (LED1
off, LED2 lit), be sure to quickly close the gas stop valve. If LED1 is lit and LED2 is off and the outdoor unit is stopped,
refrigerant collection is not properly performed. Open the liquid stop valve completely, and then repeat step 2 after 3 min-
utes have passed.
* If the refrigerant collecting operation has been completed normally (LED1 off, LED2 lit), the unit will remain stopped until the
power supply is turned off.
4 Turn off the power supply (circuit breaker).
* Note that when the extension piping is very long with large refrigerant amount, it may not be possible to perform a pump-
down operation. When performing the pump-down operation, make sure that the low pressure is lowered to near 0 MPa
(gauge).
Warning:
When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes. The compressor
may burst if air etc. get into it.
Note:
The operation mode cannot be changed by SW4-2 during test run. (To change test run mode, stop the unit by SW4-1,
change the operation mode and restart the test run by SW4-1.)
OCH526 16
9 TROUBLESHOOTING
9-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit.
Actions to be taken for service, which depends on whether or not the trouble is reoccurring at service, are summarized in the
table below. Check the contents below before investigating details.
Unit conditions at service Error code Actions to be taken for service (summary)
Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including
compressor, poor connection of wiring, noise and etc.
Re-check the symptom, and check the installation
environment, refrigerant amount, weather when the
Logged trouble occurred, matters related to wiring and etc.
Reset error code logs and restart the unit after finishing
service.
There is no abnormality in electrical component,
controller board, remote controller and etc.
Re-check the abnormal symptom.
Conduct trouble shooting and ascertain the cause of the
trouble according to “9-5. Troubleshooting by inferior
phenomena”.
Not logged Continue to operate unit for the time being if the cause
is not ascertained.
There is no abnormality concerning of parts such as
electrical component, controller board, remote controller
and etc.
OCH526 17
"TEST RUN" and the currently selected
Operating procedures While the room temperature display on the remote
controller is “PLEASE WAIT”, the remote controller is disabled.
operation mode are displayed alternately. Wait until “PLEASE WAIT” disappears before using remote controller.
Displays the remaining 1. Turn on the main power supply. “PLEASE WAIT” appears for about 2 minutes after power
test run time. supply is turned on. +1
2. Press TEST button twice. The TEST RUN appears on the screen.
3. Press OPERATION SWITCH Cooling mode: Check if cool air blows and water is drained.
Heating mode: Check if warm air blows. (It takes a little
button. while until warm air blows.)
4. Press AIR DIRECTION button. Check for correct motion of auto-vanes.
5. Check the outdoor unit fan for The outdoor unit features automatic capacity control to
provide optimum fan speeds. Therefore, the fan keeps
correct running.
running at a low speed to meet the current outside air
condition unless it exceeds its available maximum power.
Then, in actuality, the fan may stop or run in the reverse
direction depending on the outside air, but this does not
[TEST] button mean malfunction.
6. Press the ON/OFF button to reset the test run in progress.
Pipe (liquid) temperature 7. Register the contact number.
• In case of test run, the OFF timer will be activated, and the test run will automatically stop after 2 hours.
• The room temperature display section shows the pipe temperature of indoor units during the test run.
• Check that all the indoor units are running properly in case of simultaneous twin operation. Malfunctions may not be
displayed regardless of incorrect wiring.
w1 After turning on the power supply, the system will go into startup mode, “PLEASE WAIT” will blink on the display section
of the room temperature, and lamp (green) of the remote controller will flash.
As to INDOOR BOARD LED, LED1 will be lit up, LED2 will either be lit up in case the address is 0 or turned off in case
the address is not 0. LED3 will blink.
As to OUTDOOR BOARD LED, LED1 (green) and LED2 (red) will be lit up. (After the startup mode of the system
finishes, LED2 (red) will be turned off.)
In case OUTDOOR BOARD LED is digital display, — and — will be displayed alternately every second.
• If one of the above operations does not function correctly, the causes written below should be considered. Find causes from
the symptoms.
The below symptoms are under test run mode. “startup” in the table means the display status of w1 written above.
w Press the remote controller’s CHECK button twice to perform self-diagnosis. See the table below for the contents of LCD display.
LCD Contents of inferior phenomena LCD Contents of inferior phenomena
P1 Abnormality of room temperature thermistor U1~UP Malfunction outdoor unit
P2 Abnormality of pipe temperature thermistor/Liquid F3~F9 Malfunction outdoor unit
P4 Abnormality of drain sensor/ Float switch connector open E0~E5 Remote controller transmitting error
P5 Drain overflow protection is operating. E6~EF Indoor/outdoor unit communication error
P6 Freezing/overheating protection is operating. ---- No error history
P8 Abnormality of pipe temperature FFFF No applied unit
P9 Abnormality of pipe temperature thermistor/Cond./Eva PA Forced compressor stop(due to water leakage abnormality)
Fb Abnormality of indoor controller board
See the table below for details of the LED display (LED 1, 2, 3) on the indoor controller board.
LED1 (microprocessor power supply) Lights when power is supplied.
Lights when power is supplied for wired remote controller.
LED2 (remote controller) The indoor unit should be connected to the outdoor unit with address “0” setting.
LED3 (indoor/outdoor communication) Flashes when indoor and outdoor unit are communicating.
OCH526 18
Test run [for wireless remote controller]
Measure an impedance between the power supply terminal block on
the outdoor unit and ground with a 500V Megger and check that it is
equal to or greater than 1.0M".
TEST RUN
1 Turn on the main power to the unit.
TEST RUN
2 Press the button twice continuously.
(Start this operation from the status of remote controller display
turned off.)
TEST RUN
ON/OFF TEMP
A and current operation mode are displayed.
MODE
3 Press the ( ) button to activate COOL mode, then
check whether cool air is blown out from the unit.
MODE
Note:
• Point the remote controller towards the indoor unit receiver
while following steps 2 to 7.
• It is not possible to run in FAN, DRY or AUTO mode.
OCH526 19
9-3. HOW TO PROCEED “SELF-DIAGNOSIS”
9-3-1. When a Problem Occurs During Operation
If a problem occurs in the air conditioner, the indoor and outdoor units will stop,
and the problem is shown in the remote controller display.
[CHECK] and the refrigerant address are displayed on the
temperature display, and the error code and unit number are
displayed alternately as shown below. (If the outdoor unit is
malfunctioning, the unit number will be “00”.)
In the case of group control, for which one remote controller controls
multiple refrigerant systems, the refrigerant address and error code of
the unit that first experienced trouble (i.e., the unit that transmitted
the error code) will be displayed.
To clear the error code, press the ON/OFF button.
(Alternating Display)
When using remote-/local-controller combined operation, cancel the error code after turning off remote operation. During
central control by a MELANS controller, cancel the error code by pressing the ON/OFF button.
Check the error code history for each unit using the remote controller. Set the unit number or refrigerant address you want to diagnose.
Switch to self-diagnosis mode. Press the [TEMP] buttons ( and ) to select the desired number
Press the CHECK button twice within 3 seconds. The display content or address. The number (address) changes between [01] and [50] or [00]
will change as shown below. and [15].
OCH526 20
Press the When the error history is reset, the display will look like the one shown below.
ON/OFF button twice within 3 seconds. The self-diagnosis However, if you fail to reset the error history, the error content will be displayed
address or refrigerant address will blink. again.
Cancel self-diagnosis.
Self-diagnosis can be cancelled by the following 2 methods.
Press the CHECK button twice within 3 seconds. Self-diagnosis will be cancelled and the screen will return to the previous state in effect before the
start of self-diagnosis.
Press the ON/OFF button. Self-diagnosis will be cancelled and the indoor unit will stop.
Power on indicator
Switch to the remote controller self-diagnosis mode. Press the FILTER button to start self-diagnosis.
Press the CHECK button for 5 seconds or more. The display content will
change as shown below.
[When the remote controller is functioning correctly] [When the remote controller malfunctions]
(Error display 1) "NG" blinks. © The remote controller's transmitting-receiv-
ing circuit is defective.
Check for other possible causes, as there is no problem with the remote The remote controller must be replaced with a new one.
controller.
There might be noise or interference on the transmission path, or the indoor The number of data errors is the difference between the number of bits sent
unit or other remote controllers are defective. Check the transmission path from the remote controller and the number actually transmitted through the
and other controllers. transmission path. If such a problem is occurring, the transmitted data is
affected by noise, etc. Check the transmission path.
OCH526 21
9-3-4. Malfunction-diagnosis method by wireless remote controller
<In case of trouble during operation>
When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform
unusual stop.
MODE VANE AUTO START 3. Point the remote controller at the • If an air conditioner error occurs, the
HOUR sensor on the indoor unit and
button indoor unit's sensor emits an intermit-
CHECK LOUVER h press the HOUR button. tent buzzer sound, the operation lamp
CHECK TEST RUN min
blinks, and the error code is output.
button (It takes 3 seconds at most for error
SET RESET CLOCK code to appear.)
OCH526 22
• Refer to the following tables for details on the check codes.
[Output pattern A]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep
OPERATION 1st 2 nd 3 rd nth 1st 2 nd · · · Repeated
INDICATOR
lamp blink Off On On On On Off On On
pattern
Self-check Approx. 2.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. Approx. 2.5 sec. 0.5 sec. 0.5 sec.
starts.
(Start signal
received) Number of blinks/beeps in pattern indicates the check Number of blinks/beeps in pattern indicates
code in the following table. (i.e., n=5 for “P5”) the check code in the following table.
[Output pattern B]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wireless remote controller Wired remote controller
Beeper sounds/OPERATION
Symptom Remark
INDICATOR lamp blinks Check code
(Number of times)
Indoor/outdoor unit communication error
1 E9 (Transmitting error) (Outdoor unit)
2 UP Compressor overcurrent interruption
3 U3,U4 Open/short of outdoor unit thermistors
4 UF Compressor overcurrent interruption (When compressor locked)
5 U2 Abnormal high discharging temperature/insufficient refrigerant For details, check
Abnormal high pressure (63H operated)/Overheating the LED display
6 U1,Ud protection operation of the outdoor
7 U5 Abnormal temperature of heatsink controller board.
8 U8 Outdoor unit fan protection stop
9 U6 Compressor overcurrent interruption/Abnormal of power module
10 U7 Abnormality of superheat due to low discharge temperature
Abnormality such as overvoltage or voltage shortage and
11 U9,UH abnormal synchronous signal to main circuit/Current sensor error
12 – –
13 – –
14 Others Other errors (Refer to the technical manual for the outdoor unit.)
*1 If the beeper does not sound again after the initial 2 beeps to confirm the self-check start signal was received and
the OPERATION INDICATOR lamp does not come on, there are no error records.
*2 If the beeper sounds 3 times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial 2 beeps to confirm
the self-check start signal was received, the specified refrigerant address is incorrect.
OCH526 23
9-4. SELF-DIAGNOSIS ACTION TABLE
<Abnormalities detected when the power is turned on> (Note 1) Refer to indoor unit section for code P and code E.
Error Code Abnormal point and detection method Case Judgment and action
1 No voltage is supplied to terminal 1 Check following items.
block (TB1) of outdoor unit. a) Power supply breaker
a) Power supply breaker is b) Connection of power supply terminal block
turned off. (TB1)
b) Contact failure or c) Connection of power supply terminal block
disconnection of power (TB1)
supply terminal
c) Open phase (L or N phase)
2 Check following items.
2 Electric power is not charged a) Connection of power supply terminal block
to power supply terminal of (TB1)
outdoor power circuit board. b) Connection of terminal on outdoor power
a) Contact failure of power circuit board
supply terminal Check connection of the connector LI or NI.
b) Open phase on the outdoor Refer to 9-9.
power circuit board
3 Electric power is not supplied 3 Check connection of the connector (CNDC)
to outdoor controller circuit on the outdoor controller circuit board.
board. Check connection of the connector, CNDC on
None — a) Disconnection of connector the outdoor power circuit board(V)/the noise
(CNDC) filter(Y). Refer to 9-9.
63L connector open 1 Disconnection or contact failure 1 Check connection of 63L connector on
Abnormal if 63L connector circuit is open for of 63L connector on outdoor outdoor controller circuit board.
3 minutes continuously after power supply. controller circuit board Refer to 9-9.
63L: Low-pressure switch 2 Disconnection or contact failure 2 Check the 63L side of connecting wire.
of 63L
F3
3 63L is working due to 3 Check refrigerant pressure.
(5202)
refrigerant leakage or defective Charge additional refrigerant.
parts. Check continuity by tester.
Replace the parts if the parts are defective.
4 Defective outdoor controller 4 Replace outdoor controller circuit board.
circuit board
63H connector open 1 Disconnection or contact failure 1 Check connection of 63H connector on
Abnormal if 63H connector circuit is open for of 63H connector on outdoor outdoor controller circuit board.
3 minutes continuously after power supply. controller circuit board Refer to 9-9.
63H: High-pressure switch 2 Disconnection or contact failure 2 Check the 63H side of connecting wire.
F5 of 63H
(5201) 3 63H is working due to defective 3 Check continuity by tester.
parts. Replace the parts if the parts are defective.
4 Defective outdoor controller 4 Replace outdoor controller circuit board.
circuit board
OCH526 24
Error Code Abnormal point and detection method Case Judgment and action
2 connector open 1 Disconnection or contact failure 1 Check connection of connector (63H,63L) on
Abnormal if both 63H and 63L connector of connector (63H,63L) on outdoor controller circuit board.
circuits are open for three minutes outdoor controller circuit board. Refer to 9-9.
continuously after power supply. 2 Disconnection or contact failure 2 Check the 63H and 63L side of connecting
of 63H, 63L wire.
F9 63H: High-pressure switch
3 63H and 63L are working due 3 Check continuity by tester.
(4119) 63L: Low-pressure switch
to defective parts. Replace the parts if the parts are defective.
4 Defective outdoor controller 4 Replace outdoor controller circuit board.
board.
Indoor/outdoor unit connector 1 Contact failure or miswiring of 1 Check disconnection or looseness or polarity
miswiring, excessive number of units (4 indoor/outdoor unit connecting of indoor/outdoor unit connecting wire of
units or more) wire indoor and outdoor units.
1. Outdoor controller circuit board can 2 Diameter or length of indoor/
automatically check the number of outdoor unit connecting wire is 2 Check diameter and length of indoor/outdoor
connected indoor units. Abnormal if the out of specified capacity. unit connecting wire.
number cannot be checked automatically 3 4 or more indoor units are Total wiring length: 80m
due to miswiring of indoor/outdoor unit connected to one outdoor unit. (including wiring connecting each indoor unit
connecting wire and etc. after power is 4 Defective transmitting receiving and between indoor and outdoor unit)
turned on for 4 minutes. circuit of outdoor controller Also check if the connection order of flat
EA 2. Abnormal if outdoor controller circuit circuit board cable is S1, S2, S3.
(6844) board recognizes the number of 5 Defective transmitting receiving
connected indoor units as “4 units or circuit of indoor controller board 3 Check the number of indoor units that are
more”. 6 Defective indoor power board connected to one outdoor unit. (If EA is
7 2 or more outdoor units have detected)
refrigerant address “0” .
(In case of group control) 4~6 Turn the power off once, and on again to
8 Noise has entered into power check.
supply or indoor / outdoor unit Replace outdoor controller circuit board,
connecting wire. indoor controller board or indoor power
board if abnormality occurs again.
Miswiring of indoor/outdoor unit 1 Contact failure or miswiring of 7 Check if refrigerant addresses (SW1-3 to
connecting wire (converse wiring or indoor/outdoor unit connecting SW1-6 on outdoor controller circuit board) are
disconnection) wire overlapping in case of group control system.
Outdoor controller circuit board can 2 Diameter or length of indoor/
automatically set the unit number of indoor outdoor unit connecting wire is 8 Check transmission path, and remove the
units. out of specified capacity. cause.
Abnormal if the indoor unit number can 4 Defective transmitting receiving
not be set within 4 minutes after power circuit of outdoor controller circuit * The descriptions above, 1-8, are for EA, Eb
on because of miswiring (converse wiring board and EC.
Eb or disconnection) of indoor/outdoor unit 5 Defective transmitting receiving
(6845) connecting wire. circuit of indoor controller board
6 Defective indoor power board
7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control)
8 Noise has entered into power
supply or indoor/outdoor unit
connecting wire.
OCH526 25
<Abnormalities detected while unit is operating>
Error Code Abnormal point and detection method Case Judgment and action
High pressure (High-pressure switch 1 Short cycle of indoor unit 1~6Check indoor unit and repair defect.
63H operated) 2 Clogged filter of indoor unit
Abnormal if high-pressure switch 63H 3 Decreased airflow caused by
operated ( * ) during compressor operation. dirt of indoor fan
* 4.15 MPa 4 Dirt of indoor heat exchanger
5 Locked indoor fan motor
63H: High-pressure switch 6 Malfunction of indoor fan motor
7 Defective operation of stop 7 Check if stop valve is fully open.
valve (Not full open)
8 Clogged or broken pipe 8 Check piping and repair defect.
9 Locked outdoor fan motor 9~2 Check outdoor unit and repair defect.
0 Malfunction of outdoor fan
motor
1 Short cycle of outdoor unit
2 Dirt of outdoor heat exchanger
U1 3 Decreased airflow caused by 3 Check the detected temperature of outside
(1302) defective inspection of outside temperature thermistor on LED display.
temperature thermistor (SW2 on A-Control Service Tool : Refer to
(It detects lower temperature 9-10.)
than actual temperature.)
4 Disconnection or contact failure 4~6 Turn the power off and check F5 is
of connector (63H) on outdoor displayed when the power is turned again.
controller board When F5 is displayed, refer to “Judgment
5 Disconnection or contact failure and action” for F5.
of 63H connection
6 Defective outdoor controller
board
7 Defective action of linear 7 Check linear expansion valve.
expansion valve Refer to 9-6.
8 Malfunction of fan driving circuit 8 Replace outdoor controller board.
Open/short circuit of outdoor unit 1 Disconnection or contact failure 1 Check connection of connector (TH4, TH34)
temperature thermistor (TH4, TH34) of connector (TH4, TH34) on on the outdoor controller circuit board.
Abnormal if open (3: or less) or short the outdoor controller circuit Check breaking of the lead wire for
(217: or more) is detected during board thermistor (TH4, TH34). Refer to 9-9.
compressor operation. 2 Defective thermistor 2 Check resistance value of thermistor (TH4,
U3 (Detection is inoperative for 10 minutes TH34) or temperature by microprocessor.
(5104) of compressor starting process and for 10 (Thermistor/TH4, TH34: Refer to 9-6.)
minutes after and during defrosting.) (SW2 on A-Control Service Tool: Refer to 9-10.)
3 Defective outdoor controller 3 Replace outdoor controller board.
circuit board
OCH526 26
Error Code Abnormal point and detection method Case Judgment and action
Open/short of outdoor unit thermistors 1 Disconnection or contact failure 1 Check connection of connector (TH3, TH32, TH33,
(TH3, TH32, TH33, TH6, TH7, and TH8) of connectors TH7/6) on the outdoor controller circuit board.
Abnormal if open or short is detected Outdoor controller circuit board: Check connection of connector (CN3) on the
during compressor operation.
Open detection of thermistors TH3, TH32,
TH33 and TH6 is inoperative for 10
(
TH3, TH32, TH33, TH7/6
Outdoor power circuit board:
CN3
)
outdoor power circuit board.
Check breaking of the lead wire for thermistor
(TH3, TH32, TH33, TH6,TH7,TH8).
seconds to 10 minutes after compressor Refer to 9-9.
starting and 10 minutes after and during 2 Check resistance value of thermistor (TH3,
defrosting. 2 Defective thermistor TH32, TH33, TH6,TH7,TH8) or check
* Check which unit has abnormality in temperature by microprocessor.
U4 its thermistor by switching the mode of (Thermistor/TH3,TH6,TH7,TH8:
(TH3:5105) SW2. (PAC-SK52ST) Refer to 9-6.)
(TH6:5107) (Refer to 9-10.) (SW2 on A-Control Service Tool: Refer to 9-10.)
(TH7:5106) Heatsink thermistor(TH8) is in the power 3 Replace outdoor controller circuit board.
(TH8:5110) module. * Emergency operation is available in case
(TH32:5105) 3 Defective outdoor controller of abnormalities of TH3, TH32, TH33, TH6
(TH33:5105) circuit board and TH7.
Refer to 9-8.
Thermistors
Open detection Short detection
Symbol Name
TH3,TH32,TH33 Thermistor <Liquid>, <Suction>, <Ref. check> - 40 °C or below 90 °C or above
TH6 Thermistor <2-phase pipe> - 40 °C or below 90 °C or above
TH7 Thermistor <Ambient> - 40 °C or below 90 °C or above
TH8 Thermistor <Heatsink> SHW112, 140YHA - 27 °C or below 102 °C or above
TH8 Internal thermistor SHW80, 112VHA - 35 °C or below 170 °C or above
Too low superheat due to low discharge 1 Disconnection or loose 12 Check the installation conditions of
temperature connection of discharge discharge temperature thermistor (TH4).
Abnormal if discharge superheat is temperature thermistor (TH4)
continuously detected less than or equal 2 Defective holder of discharge
U7 to -15: for 3 minutes even though linear temperature thermistor
(1520) expansion valve has minimum open pulse 3 Disconnection or loose connection 3 Check the coil of linear expansion valve.
after compressor starts operating for 10 of linear expansion valve’s coil Refer to 9-7.
minutes. 4 Disconnection or loose connection 4 Check the connection or contact of LEV-A and
of linear expansion valve’s connector LEV-B on outdoor controller circuit board.
5 Defective linear expansion valve 5 Check linear expansion valve. Refer to 9-6.
Outdoor fan motor 1 Failure in the operation of the 1 Check or replace the DC fan motor.
Abnormal if rotational frequency of the fan motor DC fan motor
is not detected during DC fan motor operation. 2 Failure in the outdoor circuit 2 Check the voltage of the outdoor circuit
Fan motor rotational frequency is abnormal if; controller board controller board during operation.
U8 • 100 rpm or below detected continuously 3 Replace the outdoor circuit controller board.
(4400) for 15 seconds at 20: or more outside (When the failure is still indicated even after
air temperature. performing the action 1 above.)
• 50 rpm or below or 1500 rpm or more
detected continuously for 1 minute.
OCH526 27
Error Code Abnormal point and detection method Case Judgment and action
Detailed To find out the details about U9 error, turn ON SW2-1, 2-2, 2-3, 2-4, 2-5 and 2-6 when U9 error occurs.
codes To find out the detail history (latest) about U9 error, turn ON SW2-1, 2-2 and 2-6.
Refer to 9-10.
Overvoltage error 1 Abnormal increase in power source 1 Check the field facility for the power
• Increase in DC bus voltage to voltage supply.
SHW80, 112VHA: 400V 2 Disconnection of compressor wiring 2 Correct the wiring (U.V.W phase) to
01 SHW112, 140YHA: 760V compressor. Refer to 9-9 (Outdoor
power circuit board).
3 Defective outdoor power circuit 3 Replace outdoor power circuit board.
board 4 Check compressor for electrical insula-
4 Compressor has a ground fault. tion. Replace compressor.
Undervoltage error 1 Decrease in power source voltage, 1 Check the field facility for the power
• Instantaneous decrease in DC instantaneous stop. supply.
bus voltage to 2 Disconnection or loose connection 2 Check CN52C wiring. (SHW·VHA)
SHW80, 112VHA: 200V of CN52C on the outdoor power
SHW112, 140YHA: 350V circuit board/controller circuit board
(SHW·VHA)
3 Defective converter drive circuit 3 Replace outdoor power circuit board.
in outdoor power circuit board (SHW·VHA)
(SHW·VHA)
4 Defective 52C drive circuit in outdoor 4 Replace outdoor power circuit board.
power circuit board
5 Defective outdoor converter circuit 5 Replace outdoor converter circuit
02 board (SHW·YHA) board. (SHW·YHA)
6 Disconnection or loose connection 6 Check RS wiring. (SHW·YHA)
of rush current protect resistor RS
(SHW·YHA)
7 Defective rush current protect 7 Replace RS. (SHW·YHA)
resistor RS (SHW·YHA)
8 Disconnection or loose connection 8 Check CB wiring. (SHW·VHA)
of main smoothing capacitor CB
(SHW·VHA)
9 Disconnection or loose connection 9 Check CN2 wiring. (SHW·VHA)
of CN2 on the outdoor power circuit
U9
board /controller circuit board
(4220)
(SHW·VHA)
0 Power circuit failure on DC supply 0 Replace outdoor controller circuit board.
for 18V DC output on outdoor (SHW·VHA)
controller circuit board (SHW·VHA)
Input current sensor error/ 1 L1-phase open (SHW·YHA) 1 Check the field facility for the power
L1-phase open error supply. (SHW·YHA)
• Decrease in input current 2 Disconnection or loose connection 2 Check the wiring between TB1 and
through outdoor unit to 0.1A between TB1 and outdoor noise filter outdoor noise filter circuit board.
only if operation frequency is circuit board (SHW·YHA) (SHW·YHA)
more than or equal to 40Hz 3 Disconnection or loose connection 3 Check CN5/CNCT wiring. (SHW·YHA)
or compressor current is more of CN5 on the outdoor power circuit
than or equal to 6A. board/CNCT on the outdoor noise
04 filter board 4 Replace outdoor noise filter circuit
4 Defective ACCT(AC current trans) board. (SHW·YHA)
on the outdoor noise filter circuit
board (SHW·YHA) 5 Replace outdoor power circuit board.
5 Defective input current detection
circuit in outdoor power circuit board 6 Replace outdoor controller circuit board.
6 Defective outdoor controller circuit
board
Abnormal power synchronous 1 Distortion of power source voltage, 1 Check the field facility for the power
signal noise superimposition. supply.
• No input of power synchronous 2 Disconnection or loose connection 2 Check earth wiring.
signal to power circuit board of earth wiring
• Power synchronous signal 3 Disconnection or loose connection 3 Check CN2 wiring.
of 44 Hz or less, or 65 Hz or of CN2 on the outdoor power circuit
08 more is detected on power board /controller circuit board
circuit board. 4 Defective power synchronous signal 4 Replace outdoor controller circuit board.
circuit in outdoor controller circuit
board 5 Replace outdoor power circuit board.
5 Defective power synchronous signal
circuit in outdoor power circuit board
Overheat protection 1 Defective outdoor fan (fan 1 Check outdoor unit air passage.
Abnormal if outdoor pipe thermistor (TH3), motor) or short cycle of outdoor
condensing temperature T63HS detects unit during cooling operation
Ud 70: or more during compressor opera- 2 Defective outdoor pipe 23 Turn the power off and on again to check
(1504) tion. thermistor (TH3), condensing the error code. If U4 is displayed, follow
temperature T63HS the U4 processing direction.
3 Defective outdoor controller board
Abnormal pressure of pressure sensor 1 Disconnection or contact 1 Check connection of connector (63HS) on
(63HS) failure of connector (63HS) on the outdoor controller circuit board.
Abnormal if pressure sensor (63HS) the outdoor controller circuit Check breaking of the lead wire for
UE detects 0.1 MPa or less. board thermistor (63HS).
(1302) Detection is inoperative for 3 minutes after 2 Defective pressure sensor 2 Check pressure by microprocessor.
compressor starting and 3 minutes after (Pressure sensor/ 63HS)
and during defrosting. (SW2: Refer to 9-10.)
3 Defective outdoor controller 3 Replace outdoor controller board.
circuit board
Current sensor error or input current error 1 Disconnection of compressor 1 Correct the wiring (U•V•W phase) to
• Abnormal if current sensor detects –1.0A wiring compressor. Refer to 9-9 (Outdoor power
to 1.0A during compressor operation. (This circuit board).
error is ignored in case of test run mode.) 2 Defective circuit of current 2 Replace outdoor power circuit board.
UH • Abnormal if 40A (SHW80,112V) of input sensor on outdoor power circuit
(5300) current is detected or 37A (SHW80,112V) board
or more of input current is detected for 10 3 Decrease of power supply 3 Check the facility of power supply.
seconds continuously. voltage
Low pressure (63L operated) 1 Stop valve of outdoor unit is 1 Check stop valve.
Abnormal if 63L is operated (under closed during operation.
-0.03MPa) during compressor operation. 2 Disconnection or loose 2~4 Turn the power off and on again to check
63L: Low-pressure switch connection of connector (63L) if F3 is displayed on restarting.
on outdoor controller board If F3 is displayed, follow the F3 processing
3 Disconnection or loose direction.
UL connection of 63L
(1300) 4 Defective outdoor controller
board
5 Leakage or shortage of 5 Correct to proper amount of refrigerant.
refrigerant
6 Malfunction of linear expansion 6 Check linear expansion valve.
valve Refer to 9-6.
OCH526 29
Error Code Abnormal point and detection method Case Judgment and action
Compressor overcurrent interruption 1 Stop valve of outdoor unit is 1 Open stop valve.
Abnormal if overcurrent DC bus or closed.
compressor is detected after compressor 2 Decrease of power supply 2 Check facility of power supply.
starts operating for 30 seconds. voltage
3 Correct the wiring (U·V·W phase) to
3 Looseness, disconnection or
compressor. Refer to 9-9 (Outdoor power
converse of compressor wiring
circuit board).
connection 4 Check indoor/outdoor fan.
4 Defective fan of indoor/outdoor 5 Solve short cycle.
units 6 Replace outdoor controller circuit board.
5 Short cycle of indoor/outdoor * Before the replacement of the outdoor
UP units controller circuit board, disconnect the wiring
(4210) 6 Defective input circuit of to compressor from the outdoor power circuit
outdoor controller board board and check the output voltage among
7 Defective compressor phases, U, V, W, during test run.
8 Defective outdoor power circuit No defect on board if voltage among phases
board (U-V, V-W and W-U) is same. Make sure
9 Dip switch setting difference of to perform the voltage check with same
outdoor controller circuit board performing frequency.
7 Check compressor. Refer to 9-6.
8 Replace outdoor power circuit board.
9 Check the dip switch setting of outdoor
controller circuit board.
Remote controller transmission error (E0)/ 1 Contact failure at transmission 1 Check disconnection or looseness of indoor
signal receiving error (E4) wire of remote controller unit or transmission wire of remote controller.
1 Abnormal if main or sub remote 2 All remote controllers are set 2 Set one of the remote controllers “main” if
controller cannot receive normally as “sub” remote controller. there is no problem with the action above.
any transmission from indoor unit of In this case, E0 is displayed 3 Check wiring of remote controller.
• Total wiring length: Max. 500m
refrigerant address “0” for 3 minutes. on remote controller, and E4
(Do not use cable o 3 or more.)
(Error code : E0) is displayed at LED (LED1, • The number of connecting indoor units:
2 Abnormal if sub remote controller could LED2) on the outdoor controller Max. 16 units
not receive any signal for 2 minutes. circuit board. • The number of connecting remote
(Error code: E0) 3 Miswiring of remote controller controller: Max. 2 units
1 Abnormal if indoor controller board can When it is not the above-mentioned problem of
E0 not receive normally any data from 1~3
or remote controller board or from other 4 Defective transmitting receiving 4 Diagnose remote controllers.
E4 indoor controller board for 3 minutes. circuit of remote controller a) When “RC OK” is displayed,
(Error code: E4) 5 Defective transmitting receiving Remote controllers have no problem.
2 Indoor controller board cannot receive circuit of indoor controller board Turn the power off, and on again to check.
any signal from remote controller for 2 of refrigerant address “0” If abnormality generates again, replace
minutes. (Error code: E4) 6 Noise has entered into the indoor controller board.
transmission wire of remote b) When “RC NG” is displayed,
Replace remote controller.
controller.
c) When "RCE3" or "ERC00-66" is displayed,
noise may be causing abnormality.
* If the unit is not normal after replacing
indoor controller board in group control,
indoor controller board of address “0”
may be abnormal.
Remote controller control board 1 Defective remote controller 1 Replace remote controller.
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the
remote controller control board.
(Error code: E1)
E1 2 Abnormal if the clock function of remote
controller cannot be normally operated.
or
(Error code: E2)
E2
OCH526 30
Error Code Abnormal point and detection method Case Judgment and action
Remote controller transmission error (E3)/
signal receiving error (E5) 1 2 remote controller are set as 1 Set a remote controller to main, and the
1 Abnormal if remote controller could not “main.” other to sub.
find blank of transmission path for 6 (In case of 2 remote controllers)
seconds and could not transmit. 2 Remote controller is connected
(Error code: E3) with 2 indoor units or more. 2 Remote controller is connected with only one
2 Remote controller receives transmitted 3 Repetition of refrigerant indoor unit.
data at the same time, compares the address 3 The address changes to a separate setting.
data, and when detecting it, judges 4 Defective transmitting receiving
E3 different data to be abnormal 30 circuit of remote controller 4~6 Diagnose remote controller.
or continuous times. (Error code: E3) 5 Defective transmitting receiving a) When “RC OK” is displayed, remote
E5 circuit of indoor controller board controllers have no problem.
1 Abnormal if indoor controller board could 6 Noise has entered into Turn the power off, and on again to check.
not find blank of transmission path. transmission wire of remote When becoming abnormal again, replace
(Error code: E5) controller. indoor controller board.
2 Indoor controller board receives b) When “RC NG” is displayed, replace
transmitted data at the same time, remote controller.
compares the data, and when detecting c) When “RC E3” or “ERC 00-66” is
it, judges different data to be abnormal displayed, noise may be causing
30 continuous times. (Error code: E5) abnormality.
Indoor/outdoor unit communication error 1 Contact failure of indoor/ 1 Check disconnection or looseness of indoor/
(Signal receiving error) (Outdoor unit) outdoor unit connecting wire outdoor unit connecting wire of indoor or
Abnormal if outdoor controller circuit board 2 Defective communication circuit outdoor units.
E8
could not receive anything normally for 3 of outdoor controller circuit board 2~4 Turn the power off, and on again to
minutes. 3 Defective communication circuit check. Replace indoor controller board
(6840)
of indoor controller board or outdoor controller circuit board if
4 Noise has entered into indoor/ abnormality is displayed again.
outdoor unit connecting wire.
Indoor/outdoor unit communication error 1 Indoor/ outdoor unit connecting 1 Check disconnection or looseness of indoor/
(Transmitting error) (Outdoor unit) wire has contact failure. outdoor unit connecting wire.
1 Abnormal if “0” receiving is detected 2 Defective communication circuit 2~4 Turn the power off, and on again to
E9 30 times continuously though outdoor of outdoor controller circuit board check. Replace outdoor controller circuit
(6841) controller circuit board has transmitted “1”. 3 Noise has entered power supply. board if abnormality is displayed again.
2 Abnormal if outdoor controller 4 Noise has entered indoor/
circuit board could not find blank of outdoor unit connecting wire.
transmission path for 3 minutes.
Non defined error code 1 Noise has entered transmission 12 Turn the power off, and on again to check.
This code is displayed when non defined wire of remote controller. Replace indoor controller board or outdoor
EF error code is received. 2 Noise has entered indoor/ controller circuit board if abnormality is
(6607 outdoor unit connecting wire. displayed again.
or 3 Outdoor unit is not inverter 3 Replace outdoor unit with inverter type
6608) models. outdoor unit.
4 Model name of remote 4 Replace remote controller with MA remote
controller is PAR-S25A. controller.
Serial communication error 1 Breaking of wire or contact 12 Check connection of each connector CN2
1 Abnormal if serial communication failure of connector CN2 and CN4 between the outdoor controller
between outdoor controller circuit board between the outdoor controller circuit board and the outdoor power circuit
and outdoor power circuit board is circuit board and the outdoor board.
defective. power circuit board
2 Breaking of wire or contact
failure of connector CN4
between the outdoor controller
circuit board and the outdoor
power circuit board
3 Defective communication circuit 3 Replace outdoor power circuit board.
of outdoor power circuit board
Ed 4 Defective communication circuit 4 Replace outdoor controller circuit board.
(0403) of outdoor controller circuit board
for outdoor power circuit board
2 Abnormal if communication between 1 Breaking of wire or contact 1 Check disconnection, looseness, or breaking
outdoor controller circuit board and failure of connector between of connection wire between outdoor controller
M-NET board is not available. outdoor controller circuit board circuit board (CNMNT) and M-NET board (CN5).
and M-NET board
2 Contact failure of M-NET board 2 Check disconnection, looseness, or breaking
power supply line of connection wire between outdoor controller
3 Noise has entered into M-NET circuit board (CNMNT) and M-NET board (CND).
transmission wire. 3 Check M-NET transmission wiring method.
OCH526 31
Error Code Abnormal point and detection method Case Judgment and action
Freezing/overheating protection is working 1 Overcharge of refrigerant 12 Check operating condition of refrigerant
Overheating protection <Heating mode> 2 Defective refrigerant circuit circuit.
Abnormal if condensing temperature of (clogs)
pressure sensor (63HS) detects 3 Malfunction of linear expansion valve 3 Check linear expansion valve.
Tcond. : or more and compressor 4 Reduced water flow
operation frequency is less than or equal · Clogged filter 45 Check water piping.
to 25 Hz. Detection is inoperative during · Leakage of water
defrosting. 5 High temperature
· Over-load
· Inlet water is too warm.
6 Defective water pump 6 Check water pump.
P6 stage-a
Tcond stage-b
stage-c
stage-d
stage-e
stage-f
stage-g
Pipe temperature 1 Slight temperature difference 1~4 Check pipe <liquid or condenser/evaporator>
<Cooling mode> between indoor room temperature temperature with room temperature display
Detected as abnormal when the pipe and pipe <liquid or condenser/ on remote controller and outdoor controller
temperature is not in the cooling range evaporator> temperature circuit board.
3 minutes after compressor start and thermistor Pipe <liquid or condenser/ evaporator>
6 minutes after the liquid or condenser/ • Shortage of refrigerant temperature display is indicated by setting
evaporator pipe is out of cooling range. • Disconnected holder of SW2 of outdoor controller circuit board as
Note 1) It takes at least 9 minutes to detect. pipe <liquid or condenser/ follows.
Note 2) Abnormality P8 is not detected in evaporator> thermistor
drying mode. • Defective refrigerant circuit
)
Conduct temperature check with outdoor
Cooling range : Indoor pipe temperature
(TH2 or TH5) – room temperature
(TH1) [ -3 :
2 Converse connection of
extension pipe (on plural units
connection)
(
controller circuit board after connecting
‘A-Control Service Tool (PAC-SK52ST)’.
Temperature display of indoor condenser/
TH: Lower temperature between liquid pipe 3 Converse wiring of indoor/ Temperature display of indoor liquid pipe
Indoor 1 evaporator pipe Indoor 1
temperature and condenser/evaporator outdoor unit connecting wire (on 1 2 3 4 5 6 1 2 3 4 5 6
temperature plural units connection) ON ON
<Heating mode> room temperature and pipe Temperature display of indoor condenser/
Temperature display of indoor liquid pipe
When 10 seconds have passed after the <condenser / evaporator> Indoor 2 evaporator pipe Indoor 2
1 2 3 4 5 6 1 2 3 4 5 6
compressor starts operation and the hot temperature thermistor
ON ON
adjustment mode has finished, the unit is 5 Stop valve is not opened
OFF OFF
detected as abnormal when condenser/ completely.
evaporator pipe temperature is not in A-Control Service Tool SW2 setting
heating range within 20 minutes.
23 Check converse connection of extension
Note 3) It takes at least 27 minutes to pipe or converse wiring of indoor/outdoor
detect abnormality. unit connecting wire.
Note 4) It excludes the period of defrosting
(Detection restarts when defrosting
mode is over)
Heating range : 3 : [ (Condenser/
Evaporator temperature(TH5) –
room temperature(TH1))
OCH526 32
<M-NET communication error> (Note) “Indoor unit” in the text indicates M-NET board in outdoor unit.
Error Code Abnormal point and detection method Case Judgment and action
Address duplicate definition 1 There are 2 or more same Search the unit with same address as
This error is displayed when transmission address of controller of outdoor abnormality occurred. If the same address is
from the units of same address is detected. unit, indoor unit, FRESH found, turn off the power supply of outdoor
A0 Note) The address and attribute displayed MASTER, or LOSSNAY. unit and indoor unit and FRESH MASTER or
(6600) at remote controller indicate the 2 Noise has entered into LOSSNAY at the same time for 2 minutes or
controller that detected abnormality. transmission signal and signal more after the address is corrected, and turn
was transformed. the power on again.
Check transmission waveform or noise on
transmission wire.
Hard ware error of transmission processor 1 Error is detected if waveform is 1 If the works of transmission wire is done
Transmission processor intended transformed when wiring works with the power on, turn off the power supply
to transmit “0”, but “1” appeared on of transmission wire of outdoor of outdoor unit and indoor unit and FRESH
transmission wire. unit, indoor unit, FRESH MASTER or LOSSNAY at the same time for
Note) The address and attribute display MASTER or LOSSNAY are 2 minutes or more, and turn the power on
A2
at remote controller indicate the done, or polarity is changed with again.
(6602)
controller that detected abnormality. the power on and transmission
data collides each other.
2 Defective transmitting receiving 2 Check transmission waveform or noise on
circuit of transmission processor transmission wire.
3 Transmission data is changed
by the noise on transmission.
BUS BUSY 1 Transmission processor could 1 Check if transmission wire of indoor unit,
1. Overtime error by signal collision damage not transmit signal because FRESH MASTER, LOSSNAY, or remote
Abnormal if transmitting signal is not short cycle voltage of noise controller is not connected to terminal block
possible for 8-10 minutes continuously and the like have entered into for central control (TB7) of outdoor unit.
because of collision of transmission. transmission wire continuously.
2. Data could not reach transmission wire 2 Transmission quantity has 2 Check if transmission wire of indoor unit,
for 8-10 minutes continuously because increased and transmission of FRESH MASTER or LOSSNAY is not
of noise or etc. signal is not possible because connected to terminal block for transmission
Note) The address and attribute displayed there was wiring mistake of wire of outdoor unit.
A3 at remote controller indicate the terminal block for transmission
(6603) controller that detected abnormality. wire (TB3) and terminal block
for central control (TB7) in
outdoor unit.
3 Transmission are mixed with 3 Check if terminal block for transmission wire
others and occupation rate (TB3) and terminal block for central control
on transmission wire rose (TB7) is not connected.
because of defective repeater 4 Check transmission waveform or noise on
(a function to connector or transmission wire.
disconnect transmission of
control and central control
system) of outdoor unit, then
abnormality is detected.
Communication error with communication 1 Data of transmission processor Turn off the power supply of outdoor unit, indoor
processor or unit processor is not unit and FRESH MASTER or LOSSNAY at the
Defective communication between unit transmitted normally because same time for 2 minutes or more, and turn the
processor and transmission processor of accidental trouble such as power on again. System returns normally if
Note) The address and attribute display noise or thunder surge. abnormality was accidental malfunction. If the
A6 at remote controller indicate the 2 Address forwarding from unit same abnormality generates again, abnormality-
(6606) controller that detected abnormality. processor is not transmitted generated controller may be defective.
normally because of defective
transmission processor
hardware.
OCH526 33
Error Code Abnormal point and detection method Case Judgment and action
NO ACK signal Common factor that has no Always try the followings when the error
1. Transmitting side controller detects relation with abnormality source “A7” occurs.
abnormal if a message was transmitted 1 The unit of former address
but there is no reply (ACK) that a mes- does not exist as address 1 Turn off the power supply of outdoor
sage was received. Transmitting side switch has changed while the unit, indoor unit and FRESH MASTER or
detects abnormality every 30 seconds, 6 unit was energized. LOSSNAY at the same time for 2 minutes
times continuously. 2 Extinction of transmission wire or more, and turn the power on again. If
Note) The address and attribute displayed voltage and signal is caused malfunction was accidental, the unit returns
at remote controller indicate the by over-range transmission to normal.
controller that did not reply (ACK). wire. 2 Check address switch of abnormality-
• Maximum distance.....200m generated address.
• Remote controller line (12m) 3 Check disconnection or looseness of
3 Extinction of transmission wire abnormality-generated or abnormality-
voltage and signal is caused by detected transmission wire (terminal block
type-unmatched transmission and connector)
wire. 4 Check if tolerance range of transmission
Type..... wire is not exceeded.
With shield wire- 5 Check if type of transmission wire is correct
CVVS, CPEVS or not.
With normal wire (no shield)-
VCTF, VCTFK, CVV If there were some trouble of 1-5 above,
CVS, VVR, VVF, VCT repair the defect, then turn off the power
Diameter.....1.25mm2 or more supply of outdoor unit, indoor unit and FRESH
MASTER or LOSSNAY at the same time for 2
4 Extinction of transmission wire minutes or more, and turn the power on again.
voltage and signal is caused • If there was no trouble with 1-5 above in
by over-numbered units. single refrigerant system (1 outdoor unit),
5 Accidental malfunction of controller of displayed address or attribute is
abnormality-detected controller defective.
A7 (noise, thunder surge) • If there was no trouble with 1-5 above
(6607) 6 Defective of abnormality- in different refrigerant system (2 or more
generated controller outdoor units), judge with 6.
2. If displayed address or attribute is 1 Contact failure of transmission 6 If address of abnormality source is the
outdoor unit, indoor unit detects wire of outdoor unit or indoor address that should not exist, there is the
abnormality when indoor unit transmits unit unit that memorizes nonexistent address
signal to outdoor unit and there was no 2 Disconnection of transmission information. Delete useless address
reply (ACK). connector (CN2M) of outdoor information with manual setting function of
unit remote controller.
3 Defective transmitting receiving Only the system FRESH MASTER or
circuit of outdoor unit or indoor LOSSNAY are connected to, or the system
unit that is equipped with group setting of
different refrigerant system.
3. If displayed address or attribute is 1 During group operation with If there was no trouble with 1-6 above,
indoor unit, remote controller detects indoor unit of multi-refrigerant replace the controller board of displayed
abnormality when remote controller system, if remote controller address or attribute.
transmits signal to indoor unit and there transmits signal to indoor If the unit does not return normally, multi
was no reply (ACK). unit while outdoor unit power controller board of outdoor unit may be
supply of one refrigerant defective (repeater circuit).
system is turned off or within 2 Replace multi-controller board one by one to
minutes of restart, abnormality check if the unit returns normally.
is detected.
2 Contact failure of transmission
wire of remote controller or
indoor unit
3 Disconnection of transmission
connector (CN2M) of indoor
unit
4 Defective transmitting receiving
circuit of indoor unit or remote
controller
Continued to the next page.
OCH526 34
From the previous page.
Error Code Abnormal point and detection method Case Judgment and action
4. If displayed address or attribute is 1 During group operation with Same as mentioned in “A7” of the previous
remote controller, indoor unit detects indoor unit of multi-refrigerant page.
abnormality when indoor unit transmits system, if indoor unit transmit
signal to remote controller and there signal to remote controller
was no reply (ACK). while outdoor unit power
supply of one refrigerant
system is turned off or within 2
minutes of restart, abnormality
is detected.
2 Contact failure of transmission
wire of remote controller or
indoor unit
3 Disconnection of transmission
connector (CN2M) of indoor
unit
4 Defective transmitting receiving
circuit of indoor unit or remote
controller
OCH526 35
Error Code Abnormal point and detection method Case Judgment and action
M-NET NO RESPONSE 1 Transmitting condition is 1 Check transmission waveform or noise on
Abnormal if a message was transmitted repeated fault because of transmission wire.
and there were reply (ACK) that message noise and the like.
was received, but response command 2 Extinction of transmission wire 2 Turn off the power supply of outdoor unit
does not return. Transmitting side detects voltage and signal is caused and indoor unit and FRESH MASTER or
abnormality every 30 seconds, 6 times by over-range transmission LOSSNAY at the same time for 2 minutes
continuously. wire. or more, and turn the power on again. If
• Maximum distance....200m malfunction was accidental, the unit returns
Note) The address and attribute displayed
• Remote controller line (12m) to normal. If the same abnormality generates
at remote controller indicate the
3 Extinction of transmission wire again, controller of displayed address and
controller that did not reply (ACK). voltage and signal is caused
attribute may be defective.
by type-unmatched transmis-
A8
sion wire.
(6608) Type....
With shield wire-
CVVS, CPEVS
With normal wire (no shield)-
VCTF, VCTFK, CVV
CVS, VVR, VVF, VCT
Diameter....1.25mm2 or more
4 Accidental malfunction
of abnormality-generated
controller
2. “PLEASE WAIT” display is remained 1 At longest 2 minutes after the power supply “PLEASE 1 Normal operation
on the remote controller. WAIT” is displayed to start up.
2 Communication error between the remote controller 2 Self-diagnosis of remote controller
and indoor unit
3 Communication error between the indoor and outdoor 3 ”PLEASE WAIT” is displayed for 6 minutes
unit at most in case of indoor/outdoor unit
communication error. Check LED3 on
indoor controller board.
(1) When LED3 is not blinking.
Check indoor/outdoor connecting wire
for miswiring.
(Converse wiring of S1 and S2, or
break of S3 wiring.)
(2) When LED3 is blinking.
Indoor/outdoor connecting wire is
4 Outdoor unit protection device connector is open. normal.
4 Check LED display on outdoor controller
circuit board. Refer to 9-9.
Check protection device connector (63L
and 63H) for contact failure.
Refer to 9-8.
3. When pressing the remote controller 1 After cancelling to select function from the remote 1 Normal operation
operation switch, the OPERATION controller, the remote controller operation switch will
display is appeared but it will be be not accepted for approx. 30 seconds.
turned off soon.
OCH526 36
Phenomena Factor Countermeasure
4. Even controlling by the wireless 1 The pair number settings of the wireless remote 1 Check the pair number settings.
remote controller, no beep is heard controller and indoor controller board are
and the unit does not start operating. mismatched.
Operation display is indicated on
wireless remote controller.
5. When operating by the wireless 1 No operation for 2 minutes at most after the power 1 Normal operation
remote controller, beep sound is supply ON.
heard, however, unit does not start 2 Local remote controller operation is prohibited. 2 Normal operation
operating. • Remote controlling adaptor is connected to CN32
on the indoor controller board.
• Local remote controller operation is prohibited by
centralised controller etc. since it is connected to
MELANS.
3 Factor of No.2. 3 Check the phenomena of No.2.
6. Remote controller display works 1 Refrigerant shortage 1 If refrigerant leaks, discharging
normally and the unit performs temperature rises and LEV opening
cooling operation, however, the increases.
capacity cannot be fully obtained. Inspect leakage by checking the
(The air does not cool well.) temperature and opening.
2 Filter clogging Check pipe connections for gas leakage.
2 Open suction grille and check the filter.
Clean the filter by removing dirt or dust on it.
3 Heat exchanger clogging 3 If the filter is clogged, indoor pipe
temperature rises and discharging
pressure increases. Check if heat
exchanger is clogged by inspecting
discharging pressure.
• Clean the heat exchanger.
4 Air duct short cycle 4 Remove the blockage.
7. Remote controller display works 1 Linear expansion valve fault 1 Discharging temperature and indoor heat
normally and the unit performs Opening cannot be adjusted well due to linear exchanger temperature does not rise.
heating operation, however, the expansion valve fault. Inspect the failure by checking discharging
capacity cannot be fully obtained. pressure.
Replace linear expansion valve.
2 Refrigerant shortage 2 If refrigerant leaks, discharging
temperature rises and LEV opening
increases.
Inspect leakage by checking the
temperature and opening.
3 Lack of insulation for refrigerant piping Check pipe connections for gas leakage.
4 Filter clogging 3 Check the insulation.
4 Open suction grille and check the filter.
Clean the filter by removing dirt or dust on it.
5 Heat exchanger clogging 5 If the filter is clogged, indoor pipe
temperature rises and discharging
pressure increases. Check if heat
exchanger is clogged by inspecting
discharging pressure.
Clean the heat exchanger.
6 Air duct short cycle 6 Remove the blockage.
7 Bypass circuit of outdoor unit fault 7 Check refrigerant system during operation.
OCH526 37
Phenomena Countermeasure
A flowing water sound or occasional hissing sound is heard. ■ These sounds can be heard when refrigerant and/or water is (are) flowing
in the indoor unit or refrigerant pipe, or when the refrigerant and/or water
is (are) chugging.
Water does not heat or cool well. ■ Clean the filter of water piping. (Flow is reduced when the filter is dirty or
clogged.)
■ Check the temperature adjustment and adjust the set temperature.
■ Make sure that there is plenty of space around the outdoor unit.
Water or vapour is emitted from the outdoor unit. ■ During cooling mode, water may form and drip from the cool pipes and joints.
■ During heating mode, water may form and drip from the heat exchanger
of outdoor unit.
■ During defrosting mode, water on the heat exchanger of outdoor unit
evaporates and water vapour may be emitted.
The operation indicator does not appear in the remote control-
■ Turn on the power switch. “ ” will appear in the remote controller display.
ler display.
“ ” appears in the remote controller display. ■ During external signal control, “ ” appears in the remote controller dis-
play and FTC operation cannot be started or stopped using the remote
controller.
When restarting the outdoor unit soon after stopping it, it does ■ Wait approximately 3 minutes. (Operation has stopped to protect the out-
not operate even though the ON/OFF button is pressed. door unit.)
FTC operates without the ON/OFF button being pressed. ■ Is the on timer set?
Press the ON/OFF button to stop operation.
■ Is the FTC connected to a external signal?
Consult the concerned people who control the FTC.
■ Does “ ” appear in the remote controller display?
Consult the concerned people who control the FTC.
■ Has the auto recovery feature from power failures been set?
Press the ON/OFF button to stop operation.
FTC stops without the ON/OFF button being pressed. ■ Is the off timer set?
Press the ON/OFF button to restart operation.
■ Is the air conditioner connected to a central remote controller?
Consult the concerned people who control the FTC.
■ Does “ ” appear in the remote controller display?
Consult the concerned people who control the FTC.
Remote controller timer operation cannot be set. ■ Are timer settings invalid?
If the timer can be set, WEEKLY , SIMPLE , or AUTO OFF appears in the
remote controller display.
“PLEASE WAIT” appears in the remote controller display. ■ The initial settings are being performed. Wait approximately 3 minutes.
■ If the remote controller is not only for FTC, change it.
An error code appears in the remote controller display. ■ The protection devices have operated to protect the FTC and outdoor unit.
■ Do not attempt to repair this equipment by yourself.
Turn off the power switch immediately and consult your dealer. Be sure to
provide the dealer with the model name and information that appeared in
the remote controller display.
• If the unit cannot be operated properly after test run, refer to the following table to find the cause.
Symptom
Cause
Wired remote controller LED 1, 2 (PCB in outdoor unit)
For about 2 After LED 1, 2 are lighted, LED 2 is • For about 2 minutes following power-on,op-
PLEASE WAIT minutes after turned off, then only LED 1 is eration of the remote controller is not possible
power-on lighted. (Correct operation) due to system start-up. (Correct operation)
• Connector for the outdoor unit’s protection
Only LED 1 is lighted. → device is not connected.
PLEASE WAIT → Error code
Subsequent to LED 1, 2 blink. • Reverse or open phase wiring for the outdoor
about 2 minutes unit’s power terminal block (L1, L2, L3)
Display messages do not after power-on
Only LED 1 is lighted. → • Incorrect wiring between FTC and outdoor
appear even when operation
switch is turned ON (operation LED 1 blinks twice, (incorrect polarity of S1, S2, S3)
lamp does not light up). LED 2 blinks once. • Remote controller wire short
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the FTC, refer to the following table.
LED1 (power for microprocessor) Indicates whether control power is supplied. Make sure that this LED is always lit.
LED2 (power for remote controller) Indicates whether power is supplied to the remote controller.
This LED lights only in the case of the FTC which is connected to the outdoor unit
refrigerant addresses “0”.
LED3 (communication between FTC and outdoor units) Indicates state of communication between the FTC and outdoor units.
Make sure that this LED is always blinking.
OCH526 38
Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller.
6 minutes 2 minutes
or more How long is “PLEASE WAIT” or less
• “PLEASE WAIT” • Normal.
kept being displayed on the
remote controller? will be displayed The start-up diagnosis will
during the start-up be over in around 2 minutes.
2 to 6 diagnosis after turning
minutes on the main power.
YES
Check the LED display of the
outdoor controller circuit board.
• Defective indoor
controller board
• Defective remote
controller
OCH526 39
LED display of the indoor
controller board
Symptoms: Nothing is displayed on the remote controller
LED1 :
LED2 :
LED3 :
NO
AC 198V to AC 264V?
Check the voltage among L(L3) and
N on the terminal block (TB1) of the
YES outdoor power circuit board.
NO
AC 198V to AC 264V? • Bad wiring of the • Check the wiring of the
outdoor controller outdoor unit.
board • Check if the wiring is bad.
YES • The fuses on the Check if the fuses are blown.
Check the voltage of indoor outdoor controller The fuses on the outdoor
controller board (CN2D). circuit board are controller circuit board will
blown. be blown when the indoor
/outdoor connecting wire
short-circuits.
YES
DC 12V to DC 16V? • Miswiring, breaking • Check if there is miswiring
or poor connection of or breaking of wire.
in door/outdoor
NO
connecting wire
OCH526 40
LED display of the indoor
controller board
Symptoms: Nothing is displayed on the remote controller LED1 :
LED2 :
LED3 : or
NO
AC 198V to AC 264V?
YES
Is the refrigerant NO
address “0”? • Normal • Set the refrigerant
Only the unit which address to “0”. In case of
YES has the refrigerant the multiple grouping
address “0” supplies system, recheck the
Check the LED display of the power to the remote
outdoor unit after turning on the refrigerant address again.
controller
main power again.
Not displayed.
Is anything displayed? • Defective outdoor • Replace the outdoor
controller circuit controller circuit board.
Displayed. board
Is “EA” or “Eb” NO
displayed?
YES YES
Is “E8” displayed? • Defective outdoor • Replace the outdoor
controller circuit controller circuit board.
NO board
Can the unit be restarted?
OCH526 41
LED display of the indoor
controller board
LED1 :
Symptoms: Nothing is displayed on the remote controller LED2 : or
LED3 : —
YES
DC 10V to DC 16V? • Defective • Replace the
remote controller remote controller.
NO
OCH526 42
• Before repair
Frequent calling from customers
Phone Calls From Customers How to Respond Note
Unit does
The operating display of remote
Check if power is supplied to air conditioner.
not operate controller does not come on. Nothing appears on the display unless power is
at all. supplied.
Unit cannot be restarted for a Wait around 3 minutes to restart unit.
while after it has stopped. The air conditioner is in a state of being protected
by the microcomputer’s directive. Once the
compressor is stopped, the unit cannot be
restarted for 3 minutes. This control is also applied
when the unit is turned on and off by remote
controller.
Error code appears and blinks Error code will be displayed if any protection Refer to “SELF-DIAGNOSIS
on the display of remote devices of the air conditioner are actuated. ACTION TABLE”.
controller. What is error code? Check if servicing is
required for the error.
Remote
“PLEASE WAIT” is displayed
Wait around 2 minutes.
controller on the screen. An automatic startup test will be conducted for
2 minutes when power is supplied to the air
conditioner. “PLEASE WAIT” will be kept being
displayed while that time.
“FILTER” is displayed on the This indicates that it is time to clean the air filters. Display time of “FILTER”
screen. Clean the air filters. Press the FILTER button on depends on the model.
the remote controller twice to clear “FILTER” from Long life filter: 2500 hrs.
the display. Regular filter: 100 hrs.
See the operation manual that came with the
product for how to clean the filters.
“STANDBY” is displayed on the This is displayed when the unit starts HEAT
screen. operation, when the thermostat puts the
compressor in operation mode, or when the
outdoor unit ends DEFROST operation and
returns to HEAT operation.
The display will automatically disappear around
10 minutes later.
While “STANDBY” is displayed on the remote
controller, the airflow amount will be restricted
because the indoor unit’s heat exchanger is not
fully heated up. In addition to that, the up/down
vane will be automatically set to horizontal blow
in order to prevent cold air from directly blowing
out to human body. The up/down vane will return
to the setting specified by the remote controller
when “STANDBY” is released.
“DEFROST” is displayed on
The outdoor unit gets frosted when the outside
the screen. (No air comes out of temperature is low and the humidity is high.
the unit.) “DEFROST” indicates the DEFROST
operation is being performed to melt this frost. The
DEFROST operation ends in around 10 minutes
(at most 15 minutes).
During the DEFROST operation, the indoor unit’s
heat exchanger becomes cold, so the fan is
stopped. The up/down vane will be automatically
set to horizontal blow in order to prevent cold air
from directly blowing out to human body. The
display will turn into “STANDBY” when DEFROST
operation ends.
OCH526 43
Phone Calls From Customers How to Respond Note
The room cannot be cooled or heated sufficiently.
Check the set temperature of remote controller.
The outdoor unit cannot be operated if the set
temperature is not appropriate.
The outdoor unit operates in the following modes.
COOL: When the set temperature is lower
than the room temperature.
HEAT: When the set temperature is higher
than the room temperature.
Check if filters are not dirty and clogged. If filters
are clogged, the airflow amount will be reduced
and the unit capacity will be lowered. See the
instruction manual that came with the product for
how to clean the filters.
Check there is enough space around the air
conditioner.
If there are any obstacles in the air intake or air
outlet of indoor/outdoor units, they block the
airflow direction so that the unit capacity will be
lowered.
Sound
A gas escaping sound is heard
This is not a malfunction.
comes out sometimes. This is the sound which is heard when the flow of
from the air refrigerant in the air conditioner is switched.
conditioner.
A cracking sound is heard This is not a malfunction.
sometimes. This is the sound which is heard when internal
parts of units expand or contract when the
temperature changes.
A buzzing sound is heard This is not a malfunction.
sometimes. This is the sound which is heard when the outdoor
unit starts operating.
A ticking sound is heard from
This is not a malfunction.
the outdoor unit sometimes. This is the sound which is heard when the fan of
the outdoor unit is controlling the airflow amount
in order to keep the optimum operating condition.
A sound, similar to water This is not a malfunction.
flowing, is heard from the unit. This is the sound which is heard when the
refrigerant is flowing inside the indoor unit.
Something
The fan speed does not match
This is not a malfunction.
is wrong the setting of the remote During the DRY operation, the blower’s ON/OFF is
with the controller during DRY controlled by the microprocessor to prevent
blower….. operation.(No air comes out overcooling and to ensure efficient dehumidification.
sometimes during DRY The fan speed cannot be set by the remote
operation.) controller during DRY operation.
The fan speed does not match This is not a malfunction. The up/down vane will be
the setting of the remote 1) When the HEAT operation starts, to prevent the automatically set to
controller in HEAT operation. unit from blowing cold air, the fan speed is horizontal blow in these
gradually increased from zero to the set speed, cases listed up on the left
in proportion to the temperature rise of the (1)~3)). After a while, the
discharged air.
up/down vane will be
2) When the room temperature reaches the set
automatically moved
temperature and the outdoor unit stops,
according to the setting of
the unit starts the LOW AIR operation.
3) During the HEAT operation, the DEFROST the remote controller.
operation is performed to defrost the outdoor
unit. During the DEFROST operation, the
blower is stopped to prevent cold air coming
out of the indoor unit.
OCH526 44
Phone Calls From Customers How to Respond Note
Something Air blows out for a while after This is not a malfunction. However, this control is also
is wrong HEAT operation is stopped. The blower is operating just for cooling down the applied to the models which
with the heated-up air conditioner. This will be done within has no electric heater.
blower….. 1 minute.
This control is conducted only when the HEAT
operation is stopped with the electric heater ON.
Something
The airflow direction is changed
If the up/down vane is set to downward in COOL
is wrong during COOL operation. operation, it will be automatically set to horizontal
with the blow by the microprocessor in order to prevent
airflow water from dropping down.
direction…. “1 Hr.” will be displayed on the remote controller if
the up/down vane is set to downward with the fan
speed set to be less than “LOW”.
The airflow direction is changed In HEAT operation, the up/down vane is “STANDBY” will be displayed
during HEAT operation. automatically controlled according to the on the remote controller in
(The airflow direction cannot be temperature of the indoor unit’s heat exchanger. case of 1) and 2).
set by remote controller.) In the following cases written below, the up/down “DEFROST” will be
vane will be set to horizontal blow, and the setting displayed on the screen in
cannot be changed by remote controller.
case of 3).
1) At the beginning of the HEAT operation
2) While the outdoor unit is being stopped by
thermostat or when the outdoor unit gets started
to operate.
3) During DEFROST operation
The airflow direction will be back to the setting of
remote controller when the above situations are
released.
The airflow direction does not 1) Check if the vane is set to a fixed position.
change. (Check if the vane motor connector is
removed.)
(Up/down vane, left/right louver) 2) Check if the air conditioner has a function for
switching the air direction.
3) If the air conditioner does not have that
function, “NOT AVAILABLE” will be displayed
on the remote controller when “AIR
DIRECTION” or “LOUVER” button is pressed.
The air conditioner starts operating even though
Check if you set ON/OFF timer.
any buttons on the remote controller are not The air conditioner starts operating at the time
pressed. designated if ON timer has been set before.
Check if any operations are ordered by distant There might be a case that
control system or the central remote controller. “CENTRALLY CONTROLLED
While “CENTRALLY CONTROLLED INDICATOR” INDICATOR” will not be
is displayed on the remote controller, the air displayed.
conditioner is under the control of external directive.
Check if power is recovered from power failure
(black out).
The units will automatically start operating when
power is recovered after power failure (black out)
occurs. This function is called “power failure
automatic recovery ”.
The air conditioner stops even though any
Check if you set ON/OFF timer. There might be a case that
buttons on the remote controller are not pressed. The air conditioner stops operating at the time “CENTRALLY
designated if OFF timer has been set before. CONTROLLED INDICATOR”
Check if any operations are ordered by distant will not be displayed.
control system or the central remote controller.
While “CENTRALLY CONTROLLED INDICATOR” is
displayed on the remote controller, the air conditioner is
under the control of external directive.
OCH526 45
Phone Calls From Customers How to Respond Note
A white mist is expelled from the indoor unit. This is not a malfunction.
This may occur when the operation gets started in
the room of high humidity.
Water or moisture is expelled from the outdoor Cooling: when pipes or piping joints are cooled, they
unit. get sweated and water drips down.
Heating: water drips down from the heat exchanger.
* Make use of optional parts “Drain Socket” and
“Drain pan” if these water needs to be recovered and
drained out for once.
The display of wireless remote controller gets dim Batteries are being exhausted. Replace them and
or does not come on. press the reset button of remote controller.
The indoor unit doesn’t receive a signal from
remote controller at a long distance.
OCH526 46
9-6. HOW TO CHECK THE PARTS
PUHZ-SHW80VHA PUHZ-SHW112VHA
PUHZ-SHW112YHA PUHZ-SHW140YHA
Parts name Check points
Thermistor (TH3) Disconnect the connector then measure the resistance with a tester.
<Liquid> (At the ambient temperature 10~30)
Thermistor (TH4)
<Discharge> Normal Abnormal
Thermistor (TH6) TH4 160k~410k
<2-phase pipe>
TH3
Thermistor (TH7)
<Ambient> TH6
Thermistor (TH8) TH7 4.3k~9.6k Open or short
<Heatsink> TH32
Thermistor (TH32) TH33
<Suction>
TH34
Thermistor (TH33)
<Ref. check> TH8 39k~105k
Thermistor (TH34)
<Comp. surface>
Solenoid valve coil Measure the resistance between the terminals with a tester.
<Four-way valve> (At the ambient temperature 20)
(21S4)
Normal Abnormal
Motor for compressor Measure the resistance between the terminals with a tester.
(MC) U (Winding temperature 20)
Normal Abnormal
V HRP71, 100V HRP100, 125Y
Open or short
W 0.188 0.302
Linear expansion valve Disconnect the connector then measure the resistance with a tester.
(LEV-A/LEV-B/LEV-C) (Winding temperature 20)
Gray
M 1 Normal Abnormal
Orange
2
Red
3 Gray - Black Gray - Red Gray - Yellow Gray - Orange
Yellow
4
Open or short
Black
5
46$3
Solenoid valve coil Measure the resistance between the terminals with a tester.
(At the ambient temperature 20)
<Bypass valve>
(SV) Normal Abnormal
OCH526 47
Check method of DC fan motor (fan motor / outdoor controller circuit board)
Notes
· High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNF1, 2) for the motor with the power supply on.
(It causes trouble of the outdoor controller circuit board and fan motor.)
Self check
Symptom : The outdoor fan cannot turn around.
Fuse check
Check the fuse (F5) on outdoor
controller board.
GND
0.5 63HS
-
: 5V (DC)
2.5 5
PRESSURE -
: Output Vout (DC)
(MPa)
OCH526 48
<Thermistor feature chart> 50
Low temperature thermistors
• Thermistor <Liquid> (TH3)
• Thermistor <2-phase pipe> (TH6) 40
• Thermistor <Ambient> (TH7)
• Thermistor <Suction> (TH32)
Resistance (k)
• Thermistor <Ref. check> (TH33)
30
Thermistor R0 = 15k' ± 3%
B constant = 3480 ± 2%
1 1
Rt =15exp{3480( 273+t – 273 )} 20
0: 15k' 30: 4.3k'
10: 9.6k' 40: 3.0k'
20: 6.3k' 10
25: 5.2k'
0
-20 -10 0 10 20 30 40 50
Temperature ()
1 1
Rt =17exp{4150( 273+t – 323)}
0: 180k' 100
25: 50k'
50: 17k'
70: 8k'
90: 4k' 50
0
25 50 75 100 125
Temperature ()
500
High temperature thermistor
• Thermistor <Discharge> (TH4)
• Thermistor <Comp. surface> (TH34)
400
1 1 300
Rt =7.465exp{4057( 273+t – 393)}
0
25 50 75 100 120
Temperature ()
OCH526 49
Linear expansion valve
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal.
<Connection between the outdoor controller board and the linear expansion valve>
DC12V
LEV Gray 1
Drive circuit
3
:4
:4 Orange 2
M 2
:3
:3 Red 3
1 5
6 4 Yellow 4 :2
:2
:1 Black 5 :1
Connector LEV-A
LEV-B
LEV-C
Output
Output
(Phase) 5 6 7 8 Opening a valve : 8 → 7 → 6 → 5 → 4 → 3 → 2 → 1 → 8
1 2 3 4
Closing a valve : 1 → 2 → 3 → 4 → 5 → 6 → 7 → 8 → 1
:1 ON ON OFF OFF OFF OFF OFF ON The output pulse shifts in above order.
:2 OFF ON ON ON OFF OFF OFF OFF · When linear expansion valve operation stops, all output phase
become OFF.
:3 OFF OFF OFF ON ON ON OFF OFF
· When the switch is turned on, 700 pulse closing valve signal will
:4 OFF OFF OFF OFF OFF ON ON ON
be sent till it goes to A point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.)
(2) Linear expansion valve operation
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valve : however, when the
pulse number moves from B to A or when the valve is locked,
Valve position (capacity)
· Sound can be detected by placing the ear against the screw driver
handle while putting the screw driver to the linear expansion
valve.
Close
Open
500 pulse
Opening a valve
all the way
Pulse number
OCH526 50
(3) How to attach and detach the coil of linear expansion valve
<Composition>
Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
Lead wire
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and detach the coil by pulling it
upward.
Be sure to detach the coil holding main body firmly. Otherwise
pipes can bend due to pressure.
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and attach the coil by inserting
it downward into the main body. Then securely attach the coil
stopper to main body. (At this time, be careful that stress is not
Be sure to attach
added to lead wire and main body is not wound by lead wire.)
the stopper.
If the stopper is not firmly attached to main body, coil may be
detached from the main body and that can cause defective
operation of linear expansion valve.
To prevent piping stress, be sure to attach the coil holding the
main body of linear expansion valve firmly. Otherwise pipe may
break.
OCH526 51
9-8. EMERGENCY OPERATION
(1) When the error codes shown below are displayed on outdoor unit or microprocessor for wired remote controller or indoor
unit has a failure, but no other problems are found, emergency operation will be available by setting the emergency opera-
tion switch (SWE) on indoor controller board to ON and short-circuiting the connector (CN31) on outdoor controller board.
LWhen following abnormalities occur, emergency operation will be available.
Error code Inspected content
U4 Open/short of pipe thermistor (TH3/TH6/TH7/TH32/TH33/TH8)
UE Open of pressure sensor (T63HS)
E8 Indoor/outdoor unit communication error •Signal receiving error (Outdoor unit)
E9 Indoor/outdoor unit communication error •Transmitting error (Indoor unit)
E0 ~ E7 Communication error other than outdoor unit
Ed Communicaiton error between outdoor controller board and M-NET board (Serial communication error)
(2) Check the following items and cautions for emergency operation
1 Make sure that there is no abnormality in outdoor unit other than the above abnormalities. (Emergency operation will not
be available when error code other than the above are indicated.)
2 For emergency operation, it is necessary to set the emergency operation switch (SWE) on indoor controller board. Refer
to the electrical wiring diagram of indoor unit for how to set the indoor unit.
3 During emergency operation, the air-conditioner will continuously be operated by supplying power and stopping it: It can
not be turned on or off by remote control, and temperature control is not possible.
4 Do not perform emergency heating operation for an extended period of time: If the outdoor unit starts defrosting during
this period, cold air will blow out from the indoor unit.
5 Do not perform emergency cooling operation for more than 10 hours: Neglecting this could result in freezing the heat
exchanger in indoor unit.
1 2 Cooling OFF
5 Turning the main power supply on will start the emergency operation.
SW4
(4) Releasing emergency operation Heating
ON
1 Turn the main power supply off.
2 Set the emergency operation switch (SWE) on indoor controller board to OFF.
3 Set the shorting pins of emergency operation connector (CN31) on outdoor controller
board to OFF.
4 Set SW4-2 on outdoor controller board as shown in the right. 1 2 Cooling
w If shorting pins are not set on emergency operation connector (CN31), the setting remains OFF.
OCH526 52
(5) Operation data during emergency operation
During emergency operation, no communication is performed with the indoor unit, so the data items needed for operation
are set to the following values:
Operation mode
Operation data Remarks
COOL HEAT
+1: If the thermistor temperature data is normal (not open/short), that data is loaded into the control as valid data.
When the unit enters emergency operation and TH values are mismatched, set the thermistors
to open/short. And the unit runs emegency operation with the values listed above.
+2: If one thermistor is set to open/short, the values for each will be different from the list above.
[Example] When pipe temperature thermistor (TH3) has an open or short circuit.
TH5 5 50
TH2 5 45
Te Tf
T63HS
Regard normal figure as effective data.
OCH526 53
9-9. TEST POINT DIAGRAM <CAUTION> TEST POINT1 is high voltage.
Outdoor controller circuit board
PUHZ-SHW80VHA PUHZ-SHW112VHA
PUHZ-SHW112YHA PUHZ-SHW140YHA
CNDM
1 to 2:
SW1 Input of low-level sound priority
Manual defrost, detect mode
SW7 SW9 history record reset, 1 to 3: CN51
Demand control setting Function switch refrigerant address Input of external contact point External signal output
• Compressor operat-
ing signal
SW6 • Abnormal signal
Model select
SW4 CN52C
Test operation Connect to the power
circuit board
SWP (SHW80, 112V)
Pump down
SW5
Function switch
SW8 SV2
Pipe replace Bypass valve
Wiring replace
CNM SV1
Connect to A control
service tool Drain hose heater output
CNMNT
Connect to
M-NET adapter(CN5) 21S4
Four-way valve
CNVMNT
Connect to
M-NET adapter(CND)
CN4
LEV-A,B,C Transmission to out-
Linear expansion valve door power circuit
63HS board (CN4)
Pressure sensor
63L
Low pressure switch
CN2
TH4 Connect to the outdoor
Thermistor power circuit board (CN2)
<Discharge> 1-5: Reception from
TH3 power circuit board
Thermistor <Liquid> 2-5: Zero cross signal
TH7/6 (0-5V DC)
Thermistor 3-4: Not used
<Ambient/ (SHW112,140Y)
2-phase pipe> 18V DC
TH32 (SHW80,112V)
Thermistor <Suction> 6-5: 16V DC
7-5: 16V DC
TH33
Thermistor
CNAC
<Ref. check>
2 to 4:
Power supply for outdoor
VFG controller circuit board
(Voltage between (230V AC)
right pins of PC5C 1 to 3:
and PC5D, pin 3 Power supply for indoor
and pin 4) and outdoor unit connection
(Same as wire (230V AC)
(CNF17(+)-4(-))
63H
High pressure
VSP switch
(Voltage between pins
of C5A, C5B):
DC 0V(when stopped), CNF1, CNF2 CNDC
DC 1– 6.5V Connect to the fan motor 280V - 380 DC (1+, 3-) CNS
(when operated) 1-4: 280 - 380V DC (Outdoor power circuit S1-S2: 230V AC
5-4: 15V DC board for SHW80,112V)
6-4: 0-6.5V DC (Noise filter circuit board
7-4: 15V DC(When stopped) for SHW112,140Y)
7.5V DC(When operated)
(0V-15V pulse)
OCH526 54
Outdoor noise filter circuit board
PUHZ-SHW112YHA PUHZ-SHW140YHA
GD1
Connect to the earth
CNAC1, CNAC2
AC230V
(Connect to the GD3
outdoor controller Connect to the earth
circuit board (CNAC))
CNDC
(Connect to the
outdoor controller
circuit board
(CNDC))
CNCT
Primary current
(Connect to the
outdoor power
circuit board (CN5))
OCH526 55
Brief Check of POWER MODULE
Outdoor power circuit board * Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.).
PUHZ-SHW80VHA If they are short-circuited, it means that they are broken.
1. Check of POWER MODULE
PUHZ-SHW112VHA 1 Check of DIODE circuit
R - L1 , S - L1 , R - N1 , S - N1
2 Check of IGBT circuit
L2 - N1
3 Check of INVERTER circuit
P - U , P - V , P - W , N1 - U , N1 - V , N1 - W
Note: The marks R , S , L1 , L2 , P , N1 , U , V and W
shown in the diagram are not actually printed on the board.
CN2
Connect to the outdoor controller circuit board (CN2)
1-5: Transmitting signal to outdoor controller circuit
CN4
board (0-5 V DC)
Connect to the outdoor
2-5: Zero cross signal (0-5 V DC)
controller circuit board (CN4)
3-4: 18 V DC
6-5: 16 V DC
7-5: 16 V DC
N2 CN52C CNDC
Power Connect to the smoothing 52C driving signal 280-380 V DC (1+, 3-)
capacitor CB - Connect to the outdoor Connect to the outdoor
module E2, E3
controller circuit board controller circuit board
(CN52C) (CNDC) Connect to the earth
S R
W V U L2 P N1 L1
OCH526 56
Outdoor power circuit board Brief Check of POWER MODULE
PUHZ-SHW112YHA * Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.).
PUHZ-SHW140YHA If they are short-circuited, it means that they are broken.
1. Check of DIODE MODULE
L1 - P1 , L2 - P1 , L3 - P1 , L1 - N1 , L2 - N1 , L3 - N1
2. Check of DIP-IPM
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
Diode module
N2
W V U P2
DIP-IPM
P1 L1 L2 L3 N1
TAB connector
on X52CA
Connect to the
RS resistor
CN2 CN6
Connect to the outdoor controller circuit board (CN2) Thermistor
1-5: Power circuit board → Transmitting <Heat sink> (TH8)
signal to the controller board (0-5V DC)
2-5: Zero cross signal (0-5V DC)
3-4: Not used
6-5: 16V DC
7-5: 16V DC
[5:– 1, 2, 6, 7 : + ]
OCH526 57
Outdoor converter circuit board
PUHZ-SHW112YHA
PUHZ-SHW140YHA
CN7
Connect to the
outdoor power
circuit board
(CN7)
OCH526 58
9-10. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS
(1) Function of switches
The black square (■) indicates a switch position.
Type Action by the switch operation
of Switch No. Function Effective timing
switch ON OFF
When compressor is working
1 Forced defrost +1 Start Normal in heating operation. +1
2 Abnormal history clear Clear Normal off or operating
ON ON ON ON
3
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
0 1 2 3
ON ON ON ON
4
SW1 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Dip 4 5 6 7
switch Refrigerant address ON ON ON ON
When power supply ON
setting *2
5 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
8 9 10 11
ON ON ON ON
6
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
12 13 14 15
*2 When the air to water system is used, up to 6 refrigerant address (0 to 5) can be assigned.
OCH526 59
The black square (■) indicates a switch position.
Type of Action by the switch operation
Switch No. Function Effective timing
Switch ON OFF
1 No function — — —
Power failure
2 Auto recovery No auto recovery When power supply ON
SW5 automatic recovery *2
3,4,5 No function — — —
6 Model select Following SW5-6 reference
4 80V
ON ON ON
112Y OFF
ON
SW6 OFF OFF OFF
1 2 3 4 5 6
5 Model select 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8
ON ON ON ON
6 112V OFF
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6
140Y OFF
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6
7
8
SW5 6
*2 “Power failure automatic recovery” can be set by either remote controller or this DIP SW. If one of them is set to ON,
“Auto recovery” activates. Please set “Auto recovery” basically by remote controller because all units do not have DIP SW.
Please refer to the indoor unit installation manual.
*3 SW7-1,2 are used for demand control. SW7-1,2 are effective only at the demand control.
(Refer to next page : Special function (b))
*4 Please do not use SW7-3, 4 ,6 usually. Trouble might be caused by the usage condition.
OCH526 60
Special function
(a) Low-level sound priority mode (Local wiring)
Unit enters into Low-level sound priority mode by external signal input setting.
Inputting external signals to the outdoor unit decreases the outdoor unit operation sound 3 to 4 dB lower than that of usual.
Adding a commercial timer or on-off switch contactor setting to the CNDM connector which is optional contactor for demand
input located on the outdoor controller board enables to control compressor operation frequency.
W The performance depends on the load of conditioned outdoor temperature.
NOTE: When the Dip SW 9-1 on the control board of the outdoor unit is ON, set Dip SW9-1 to OFF.
How to wire
<Low-level sound priority mode circuit>
Insulate this point securely as
Adapter for external
this is not used. signal input Outdoor unit
Purchased locally (PAC-SC36NA-E) controller board
Red 3
Relay Brown 2
supply Orange 1
~ SW1 X
X CNDM
SW1 : Switch
X : Relay (Contact spec. : DC1mA) Max. 10 m including local wiring
1) Make the circuit as shown above with adapter for external signal input (PAC-SC36NA-E).
2) Turn SW1 to on for Low-level sound priority mode.
Turn SW1 to off to release Low-level sound priority mode and normal operation.
How to wire
Basically, the wiring is same with (a).
Connect an SW 1 which is procured locally between Orange and Red (1 and 3) of the adapter for external signal input (PAC-
SC36NA-E), and insulate the tip of the brown lead wire.
It is possible to set it to the following power consumption (compared with ratings) by setting the SW7-1, 2.
Power consumptopn
SW7-1 SW7-2
(SW1 ON)
OFF OFF 0 % (Operation stop)
ON OFF 50 %
OFF ON 75 %
OCH526 61
<Display function of inspection for outdoor unit>
The blinking patterns of both LED1 (green) and LED2 (red) indicate the types of abnormality when it occurs. Types of abnor-
mality can be indicated in details by connecting an optional part “A-Control Service Tool (PAC-SK52ST)” to connector CNM on
outdoor controller board.
[Display]
(1)Normal condition
Outdoor controller board A-Control Service Tool
Unit condition
LED1 (Green) LED2 (Red) Error code Indication of the display
When the power is turned on Lighted Lighted Alternately blinking display
When unit stops Lighted Not lighted 00, etc. Operation mode
When compressor is warming up Lighted Not lighted 08, etc.
When unit operates Lighted Lighted C5, H7 etc.
(2)Abnormal condition
Indication Error
Outdoor controller board Error Detailed
Contents code Inspection method reference
LED1 (Green) LED2 (Red) *1 page
OCH526 62
Indication Error
Outdoor controller board Error Detailed
Contents code Inspection method reference
LED1 (Green) LED2 (Red) +1 page
OCH526 63
<Outdoor unit operation monitor function>
[When optional part “A-Control Service Tool (PAC-SK52ST)” is connected to outdoor controller board (CNM)]
Digital indicator LED1 displays 2 digit number or code to inform operation condition and the meaning of error code by controlling
DIP SW2 on “A-Control Service Tool”.
Operation indicator SW2 : Indicator change of self diagnosis The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
ON
1 2 3 4 5 6
(Lighting) SW2
ON
LED1 (Initial setting)
1 2 3 4 5 6
The tens digit : Operation mode The ones digit : Relay output
Display Operation Model Warming-up
Display Compressor Compressor 4-way valve Solenoid valve
O OFF / FAN
0 — — — —
C COOLING / DRY +
1 — — — ON
H HEATING
2 — — ON —
d DEFROSTING
3 — — ON ON
w C5 is displayed during replacement operation.
4 — ON — —
2 Display during error postponement 5 — ON — ON
Postponement code is displayed when
6 — ON ON —
compressor stops due to the work of
protection device. 7 — ON ON ON
Postponement code is displayed while 8 ON — — —
error is being postponed. A ON — ON —
OCH526 64
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Pipe temperature / Liquid (TH3) – 40~90
– 40~90 (When the coil thermistor detects 0: or below, “–”
ON
and temperature are displayed by turns.)
(Example) When -10:; :
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
10
ON
Compressor operating current 0~50
0~50 w Value after the decimal point will be truncated.
A
1 2 3 4 5 6
Operation mode on error occurring Operation mode of when operation stops due to
error is displayed by setting SW2 like below.
ON
Code
(SW2) ON
display
1 2 3 4 5 6
1 2 3 4 5 6
OCH526 65
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Pipe temperature / Liquid (TH3) on error – 40~90
occurring (When the coil thermistor detects 0: or below, “–”
ON – 40~90 and temperature are displayed by turns.)
(Example) When –15:; :
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
15
OCH526 66
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The number of connected indoor units 0~3
(The number of connected indoor units are dis-
ON
played.) Unit
1 2 3 4 5 6
Outdoor unit setting information • The tens digit (Total display for applied setting)
Setting details Display details
H·P / Cooling only 0 : H·P 1 : Cooling only
Single phase / 3 phase 0 : Single phase 2 : 3 phase
ON
Code
• The ones digit display
1 2 3 4 5 6 Setting details Display details
Defrosting switch 0 : Normal 1 : For high humidity
(Example) When heat pump, 3 phase and
defrosting (normal) are set up, “20” is
displayed.
OCH526 67
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
ON Indoor setting temperature 17~30
17~30
:
1 2 3 4 5 6
OCH526 68
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
DC bus voltage 180~370
180~370 (When it is 100V or more, hundreds digit, tens
ON
digit and ones digit are displayed by turns.)
V
1 2 3 4 5 6
Error code history (3) (Oldest) When no error history, “0” and “– –“ are displayed by
Alternate display of abnormal unit turns.
ON
number and code Code
display
1 2 3 4 5 6
OCH526 69
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
LEV-A opening pulse on error occurring 0~480
0~480 (When it is 100 pulse or more, hundreds digit, tens
ON digit and ones digit are displayed by turns.)
(Example) When 130 pulse; Pulse
1 2 3 4 5 6
0.5 secs. 0.5secs. 2 secs.
1 30
OCH526 70
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Discharge superheat on error occurring 0~255
SHd (When the temperature is 100°C or more, hundreds
0~255 digit, tens digit and ones digit are displayed by
ON Cooling = TH4-T63HS turns.) :
Heating = TH4-T63HS (Example) When 150°C;
1 2 3 4 5 6
0.5 secs. 0.5secs. 2 secs.
1 50
Controlling status of compressor The following code will be a help to know the
operating frequency operating status of unit.
•The tens digit
Display Compressor operating frequency control
1 Primary current control
2 Secondary current control
OCH526 71
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Outdoor suction pipe temperature (TH32) -39~88
-39~88 (When the temperature is 0°C or less, “–” and
ON temperature are displayed by turns.)
(Example) When –15°C; :
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
15
OCH526 72
10 FUNCTION SETTING
: Initial setting
Function Settings Mode No. Setting No. Remarks
(when sent from the factory)
Power failure OFF 1
automatic recovery ON 01 2 The setting is
Indoor temperature Average data from each indoor unit 1 applied to all
detecting 1 Data from the indoor unit with remote controller 02 2 the units in the
Data from main remote controller 3 same
LOSSNAY Not supported 1 refrigerant
connectivity Supported (Indoor unit does not intake outdoor air through LOSSNAY) 03 2 system.
Supported (Indoor unit intakes outdoor air through LOSSNAY) 3
Power supply 240V 1
voltage 04 2
220V, 230V
Frost prevention 2 (Normal) 1
temperature 15 2
3
Humidifier control When the compressor operates, the humidifier also operates. 1
(Heating mode) 16 2
When the fan operates, the humidifier also operates.
Change of defrosting Standard 1
control For high humidity
17 2
Refrigerant leakage 80% 1
setting (%) 60% 21 2
OCH526 73
(2) Functions are available when setting the unit number to 01-03 or AL (07 in case of wireless remote controller)
• When setting functions for an indoor unit in an independent system, set the unit number to 01 referring to 4 Set the
indoor unit number of Operating Procedure.
• When setting functions for a simultaneous twin indoor unit system, set the unit number to 01 to 02 for each indoor unit in
case of selecting different functions for each unit referring to 4 setting the indoor unit number of Operating Procedure.
• When setting the same functions for an entire simultaneous twin indoor unit system, set refrigerant address to AL (07 in
case of wireless remote controller) referring to 4 setting the indoor unit number of Operating Procedure.
: Initial setting (Factory setting)
- : Not available
Function Settings Mode Setting 4-Way Ceiling Wall mounted
No. No. cassette concealed
PEAD-EA(2) PKA-GAL
PLA-BA(2)(3) PEAD-GA PKA-FAL(2) PKA-HAL PKA-KAL
Filter sign 100h 1
2500h 07 2
No filter sign indicator 3
Air flow Quiet 1 - - -
(Fan speed) Standard 08 2 - - - -
High ceiling 3 - - -
No.of air outlets 4 directions 1 - - - -
3 directions 09 2 - - - -
2 directions 3 - - - -
Optional high efficiency Not supported 1 - - - -
10 - -
filter Supported 2 - -
Vane setting No vanes (Vane No.3 setting : PLA only) 1 - - - -
Vane No.1 setting 11 2 - - - -
Vane No.2 setting 3 - - - -
Energy saving air Disabled 1 - - - - -
12
flow (Heating mode) Enabled 2 - - - - -
Optional humidifier Not supported 1 - - - -
(PLA only) 13 - -
Supported 2 - -
Vane differential setting No.1 setting (TH5: 24-28) 1 -
in heating mode No.2 setting (Standard, TH5:28-32) 14 2 -
(cold wind prevention) No.3 setting (TH5: 32-38) 3 -
Swing Not available Swing
Available Wave air flow } PLA
23
1
2
-
-
Set temperature in heating
mode (4 deg up) +1
Available
}
Temperature correction: Valid PLA
Not available Temperature correction: Invalid
24
1
2
Fan speed when the Extra low 1
heating thermostat is OFF Stop 25 2
Set fan speed 3
Fan speed when the Set fan speed 1
Stop 27
cooling thermostat is OFF 2
Detection of abnormality of Available 1
28
the pipe temperature (P8) Not available 2
+1 PKA-HAL/KAL : 2 deg up
Mode No.11
Setting No. Settings PLA-BA(2)(3)
Vane No.3 setting Less smudging
1 ( Downward position than the standard )
No Vanes
2 Vane No.1 setting Standard
Less draft *
3 Vane No.2 setting ( Upward position than the standard )
* Be careful of the smudge on ceiling.
PEAD-RP•JA(L)
Mode Setting : Initial setting External static Setting No. Initial setting
Function Settings No. No. (Factory setting) pressure Mode No. 08 Mode No. 10 (Factory setting)
Filter sign 100h 1 35Pa 2 1
2500h 07 2 50Pa 3 1
No filter sign indicator 3 70Pa 1 2
External static pressure 35/50/70/100/150Pa 08 Refer to the right table 100Pa 2 2
External static pressure 35/50/70/100/150Pa Refer to the right table 150Pa 3 2
10
Set temperature in heating Available 1
mode (4 deg up) Not available 24 2
Fan speed during the Extra low 1
heating thermo OFF Stop 25 2
Set fan speed 3
Fan speed during the Set fan speed 1
27
cooling thermo OFF Stop 2
Detection of abnormality Available 1
of the pipe temperature (P8) 28
Not available 2
OCH526 74
10-1-1. Selecting functions using the wired remote controller
First, try to familiarize yourself with the flow of the function selection procedure. In this section, an example of setting the room
temperature detection position is given.
For actual operations, refer to steps
to .
Setting number Refrigerant address Unit number
Mode number
Check the function selection setting.
Example:
Enter the setting. Selecting room temperature
(Press .) detection position
NO
Finished
YES
The above procedure must be carried out only if changes are necessary.
OCH526 75
[Operating Procedure]
Refrigerant address
display section
Set the indoor unit number. Press the buttons( and ) ) to indicate the indoor unit
Press the No. in turn such as 00 → 02 → 03 → 04 → AL.
ON/OFF button so that "- -" blinks in the unit number display
Select the unit No. to which the function selection applies.
area.
Unit number
display section
* "88" will blink in the room temperature display area if the selected refrigerant Indoor unit Unit number 01 Unit number 02
address does not exist in the system.
Furthermore, if "F" appears and blinks in the unit number display area and the Fan mode
Confirm Remote controller
refrigerant address display area also blinks, there are no units that corre-
spond to the selected unit number. In this case, the refrigerant address and unit * When grouping different refrigerant systems, if an indoor unit other than the
number may be incorrect, so repeat steps and to set the correct ones. one to which the refrigerant address has been set to perform fan operation,
there may be another refrigerant address that is the same as the specified one.
When the refrigerant address and unit number are confirmed by pressing the In this case, check the DIP switch of the outdoor unit to see whether such a
MODE button, the corresponding indoor unit will start fan operation. This refrigerant address exists.
Select the setting content for the selected mode. Press the [ TEMP] buttons ( and ) to select the desired setting
Press the MENU button. The currently selected setting number will number.
blink, so check the currently set content.
Setting number display section Setting number 1 = Indoor unit operating average Setting number 3 = Remote controller built-in sensor
Register the settings you have made in steps to . The mode number and setting number will stop blinking and remain lit, indicating the
Press the MODE button. The mode number and setting number will start end of registration.
to blink and registration starts.
* If " - - - " is displayed for both the mode number and setting number and " " blinks in the room temperature display area, a transmission error may have occurred.
Check to see if there are any sources of noise or interference near the transmission path.
If you wish to continue to select other functions, repeat steps to .
Note
If a function of an indoor unit is changed by function selection after installation is complete, make sure that a " " mark, etc. of Table 1 to indicate the change.
OCH526 76
10-1-2. Selecting functions using the wireless remote controller (Type C)
Functions can be selected with the wireless remote controller. Function selection using wireless remote controller is available only for refriger-
ant system with wireless function. Refrigerant address cannot be specified by the wireless remote controller.
[Flow of function selection procedure]
Flow of function selection procedure
The flow of the function selection procedure is shown below. This example shows how to turn
off the function that raises the set temperature by 4 degrees during HEAT operation.
The procedure is given after the flow chart.
CHECK
Check the function selection setting.
Switch to function selection mode. Troubleshooting mode is the mode entered when
(Enter address "50" in troubleshooting you press the CHECK button twice to display
mode, then press the HOUR button.) "CHECK".
ON/OFF TEMP
Specify unit No. "01" (since the function applies to unit 01).
ON/OFF button
(Set address "01" while still in troubleshooting mode, then press the MINUTE button.) YES
Note: You cannot specify the refrigerant address.
Change
FAN AUTO STOP unit No.
Select mode No. "24" (function that raises set temperature by 4 degrees during HEAT operation). NO
MODE VANE AUTO START (Set address "24" while still in troubleshooting mode, then press the HOUR button.)
[Operating instructions]
1 Check the function settings.
CHECK
2 Press the button twice continuously. CHECK is lit and “00” blinks.
Press the temp button once to set “50”. Direct the wireless remote controller toward the receiver of the indoor unit and press
h
the button.
3 Set the unit number.
Press the temp button to set the unit number. (Press “01” to specify the indoor unit whose
min
unit number is 01.)
Direct the wireless remote controller toward the receiver of the indoor unit and press the button.
min
By setting unit number with the button, specified indoor unit starts performing fan operation.
Detect which unit is assigned to which number using this function. If unit number is set to AL, all the indoor units in same
refrigerant system start performing fan operation simultaneously.
* If a unit number that cannot be recognized by the unit is entered, 3 beeps of 0.4 seconds will be heard. Reenter the unit number
setting.
* If the signal was not received by the sensor, you will not hear a beep or a “double ping sound” may be heard. Reenter the unit number
setting.
4 Select a mode.
Press the temp button to set a mode. Press “24” to turn on the function that raises the set temperature by 4 degree
h
during heat operation. Direct the wireless remote controller toward the sensor of the indoor unit and press the button.
The sensor-operation indicator will blink and beeps will be heard to indicate the current setting number.
Current setting number: 1 = 1 beep (one second)
2 = 2 beeps (one second each)
3 = 3 beeps (one second each)
* If a mode number that cannot be recognized by the unit is entered, 3 beeps of 0.4 seconds will be heard. Reenter the mode
number.
* If the signal was not received by the sensor, you will not hear a beep or, a “double ping sound” may be heard. Reenter the mode
number.
5 Select the setting number.
Press the temp button to select the setting number. (02: Not available) h
Direct the wireless remote controller toward the receiver of the indoor unit and press the button.
The sensor-operation indicator will blink and beeps will be heard to indicate the the setting number.
Setting number: 1 = 2 beeps (0.4 seconds each)
2 = 2 beeps (0.4 seconds each, repeated twice)
3 = 2 beeps (0.4 seconds each, repeated 3 times)
* If a setting number that cannot be recognized by the unit is entered, the setting will turn back to the original setting.
* If the signal was not received by the sensor, you will not hear a beep or a “double ping sound” may be heard. Reenter the setting number.
6 Repeat steps 4 and 5 to make an additional setting without changing unit number.
7 Repeat steps 3 to 5 to change unit number and make function settings on it.
8 Complete the function settings.
Press button.
* Do not use the wireless remote controller for 30 seconds after completing the function setting.
OCH526 77
10-2. FUNCTION SELECTION OF REMOTE CONTROLLER
The setting of the following remote controller functions can be changed using the remote controller function selection mode.
Change the setting when needed.
Item 1 Item 2 Item 3 (Setting content)
1.Change language Language setting to display • Display in multiple languages is possible.
("CHANGE LANGUAGE")
2.Function limit (1) Operation function limit setting (operation lock) ("LOCKING FUNCTION") • Setting the range of operation limit (operation lock)
("FUNCTION SELECTION") (2) Use of automatic mode setting ("SELECT AUTO MODE") • Setting the use or non-use of "automatic" operation mode
(3) Temperature range limit setting ("LIMIT TEMP FUNCTION") • Setting the temperature adjustable range (maximum, minimum)
3.Mode selection (1) Remote controller main/sub setting ("CONTROLLER MAIN/SUB") • Selecting main or sub remote controller
("MODE SELECTION") * When 2 remote controllers are connected to 1 group, 1 controller must be set to sub.
(2) Use of clock setting ("CLOCK") • Setting the use or non-use of clock function
(3) Timer function setting ("WEEKLY TIMER") • Setting the timer type
(4) Contact number setting for error situation ("CALL.") • Contact number display in case of error
• Setting the telephone number
4.Display change (1) Temperature display /°F setting ("TEMP MODE /°F") • Setting the temperature unit ( or °F) to display
("DISP MODE SETTING") (2) Room air temperature display setting ("ROOM TEMP DISP SELECT") • Setting the use or non-use of the display of indoor (room) air temperature
(3) Automatic cooling/heating display setting ("AUTO MODE DISP C/H") • Setting the use or non-use of the display of "Cooling" or "Heating" display
during operation with automatic mode
LIMIT TEMP COOL MODE : ( )] button to move the cursor to the right (left). Press the [ CLOCK
The temperature range can be changed on cooling/dry mode. ( ) and ( )] button to set the numbers.
LIMIT TEMP HEAT MODE :
[4] -4. Display change setting
The temperature range can be changed on heating mode.
(1) Temperature display / °F setting
LIMIT TEMP AUTO MODE : • To switch the setting, press the [ ON/OFF] button.
The temperature range can be changed on automatic mode.
: The temperature unit is used.
OFF (initial setting) : The temperature range limit is not active. °F : The temperature unit °F is used.
* When the setting, other than OFF, is made, the temperature range limit setting
(2) Room air temperature display setting
on cooling, heating and automatic mode is made at the same time. However
• To switch the setting, press the [ ON/OFF] button.
the range cannot be limited when the set temperature range has not changed.