PUHZ-SHW Service Manual OCH526 PDF

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SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

September 2012
No.OCH526

SERVICE MANUAL
R410A
Outdoor unit
[Model names] [Service Ref.] Note:
• This manual describes only
PUHZ-SHW80VHA
PUHZ-SHW80VHA service data of the outdoor
units.
• RoHS compliant products
PUHZ-SHW112VHA
PUHZ-SHW112VHA have <G> mark on the spec
name plate.

PUHZ-SHW112YHA
PUHZ-SHW112YHA
PUHZ-SHW140YHA
PUHZ-SHW140YHA

CONTENTS
1. REFERENCE MANUAL································ 2
2. SAFETY PRECAUTION ······························· 3
3. SPECIFICATIONS ········································ 7
4. DATA ····························································· 9
5. OUTLINES AND DIMENSIONS·················· 11
6. WIRING DIAGRAM ····································· 12
7. WIRING SPECIFICATIONS ························ 14
8. REFRIGERANT SYSTEM DIAGRAM ········ 15
9. TROUBLESHOOTING ································ 17
10. FUNCTION SETTING ································· 73
11. MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER ···· 80
12. EASY MAINTENANCE FUNCTION ··········· 90
13. DISASSEMBLY PROCEDURE ··················· 95

PARTS CATALOG (OCB526)


1 REFERENCE MANUAL

INDOOR UNIT SERVICE MANUAL


1-1. FOR AIR TO WATER SYSTEM

Model name Service ref. Service manual No.

EHST20C-VM6HB EHST20C-VM6HB.UK
EHST20C-YM9HB EHST20C-YM9HB.UK
EHST20C-VM6B EHST20C-VM6B.UK
EHST20C-YM9B EHST20C-YM9B.UK
EHST20C-VM6EB EHST20C-VM6EB.UK
EHST20C-YM9EB EHST20C-YM9EB.UK
OCH531
EHST20C-VM6SB EHST20C-VM6SB.UK
EHPT20X-VM2HB EHPT20X-VM2HB.UK
EHPT20X-VM6HB EHPT20X-VM6HB.UK
EHPT20X-YM9HB EHPT20X-YM9HB.UK
EHPT20X-VM6B EHPT20X-VM6B.UK
EHPT20X-YM9B EHPT20X-YM9B.UK

EHSC-VM6B EHSC-VM6B.UK
EHSC-YM9B EHSC-YM9B.UK
EHSC-VM6EB EHSC-VM6EB.UK
EHSC-YM9EB EHSC-YM9EB.UK
OCH532
EHPX-VM2B EHPX-VM2B.UK
EHPX-VM6B EHPX-VM6B.UK
EHPX-YM9B EHPX-YM9B.UK
ERSC-VM2B ERSC-VM2B.UK

1-2. FOR AIR TO AIR SYSTEM


Service
Model name Service Ref.
Manual No.
OCH412
PLA-RP71/125BA2 PLA-RP71/125BA2.UK
OCB412
OCH459
PLA-RP100BA3 PLA-RP100BA3
OCB459
OCH529
PLA-ZRP35/50/60/71/100/125BA PLA-ZRP35/50/60/71/100/125BA
OCB529
OCH452
PKA-RP100KAL PKA-RP100KAL.TH
OCB452
PKA-RP60/100FAL PKA-RP50FAL2 PKA-RP60/100FAL PKA-RP50FAL2 OC331
OCH453
PKA-RP50HAL PKA-RP50HAL
OCB453
HWE08130
PEAD-RP50/60/71/100/125/JA(L) PEAD-RP50/60/71/100/125/JA(L)(R1).UK BWE09220
BWE09240

PEAD-RP50/60/71/100/125/JA(L)Q PEAD-RP50/60/71/100/125/JA(L)Q.UK BWE10160

OCH526 2
2 SAFETY PRECAUTION

2-1. ALWAYS OBSERVE FOR SAFETY


Before obtaining access to terminal, all supply circuits must be disconnected.

Preparation before the repair service.


• Prepare the proper tools.
• Prepare the proper protectors.
• Provide adequate ventilation.
• After stopping the operation of the air conditioner, turn off the power-supply breaker.
• Discharge the condenser before the work involving the electric parts.

Precautions during the repair service.


• Do not perform the work involving the electric parts with wet hands.
• Do not pour water into the electric parts.
• Do not touch the refrigerant.
• Do not touch the hot or cold areas in the refrigerating cycle.
• When the repair or the inspection of the circuit needs to be done without turning off the power,
exercise great caution not to touch the live parts.

2-2. CAUTIONS RELATED TO NEW REFRIGERANT


Cautions for units utilizing refrigerant R410A

Use new refrigerant pipes. Use a vacuum pump with a reverse flow check
In case of using the existing pipes for R22, be careful with valve.
the followings. Vacuum pump oil may flow back into refrigerant cycle and
· Be sure to perform replacement operation before test run. that can cause deterioration of refrigerant oil etc.
· Change flare nut to the one provided with this product.
Use a newly flared pipe. Use the following tools specifically designed for
· Avoid using thin pipes. use with R410A refrigerant.
Make sure that the inside and outside of refrige- The following tools are necessary to use R410A refrigerant.
rant piping is clean and it has no contaminants Tools for R410A
such as sulfur, oxides, dirt, shaving particles, etc, Gauge manifold Flare tool
which are hazard to refrigerant cycle. Charge hose Size adjustment gauge
In addition, use pipes with specified thickness. Gas leak detector Vacuum pump adaptor
Torque wrench Electronic refrigerant
Contamination inside refrigerant piping can cause deterio- charging scale
ration of refrigerant oil etc.

Store the piping to be used indoors during instal- Handle tools with care.
lation, and keep both ends of the piping sealed If dirt, dust or moisture enters into refrigerant cycle, that can
until just before brazing. (Leave elbow joints, etc. cause deterioration of refrigerant oil or malfunction of com-
in their packaging.) pressor.
If dirt, dust or moisture enters into refrigerant cycle, that can
Do not use a charging cylinder.
cause deterioration of refrigerant oil or malfunction of compressor.
If a charging cylinder is used, the composition of refrigera-
The refrigerant oil applied to flare and flange nt will change and the efficiency will be lowered.
connections must be ester oil, ether oil or
alkylbezene oil in a small amount. Ventilate the room if refrigerant leaks during
If large amount of mineral oil enters, that can cause deterio- operation. If refrigerant comes into contact with
ration of refrigerant oil etc. a flame, poisonous gases will be released.

Charge refrigerant from liquid phase of gas Use the specified refrigerant only.
cylinder.
Never use any refrigerant other than that specified.
If the refrigerant is charged from gas phase, composition change
Doing so may cause a burst, an explosion, or fire when the
may occur in refrigerant and the efficiency will be lowered.
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
Do not use refrigerant other than R410A. spec labels provided with our products.
If other refrigerant (R22 etc.) is used, chlorine in refrige- We will not be held responsible for mechanical failure,
rant can cause deterioration of refrigerant oil etc. system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.

OCH526 3
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.

[2] Additional refrigerant charge


When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)

Unit

Gravimeter

[3] Service tools


Use the below service tools as exclusive tools for R410A refrigerant.

No. Tool name Specifications


· Only for R410A
1 Gauge manifold · Use the existing fitting specifications. (UNF1/2)
· Use high-tension side pressure of 5.3 MPa·G or over.
· Only for R410A
2 Charge hose
· Use pressure performance of 5.09 MPa·G or over.
3 Electronic scale —
4 Gas leak detector · Use the detector for R134a, R407C or R410A.
5 Adaptor for reverse flow check · Attach on vacuum pump.
6 Refrigerant charge base —
· Only for R410A · Top of cylinder (Pink)
7 Refrigerant cylinder
· Cylinder with syphon
8 Refrigerant recovery equipment —

[4] Refrigerant leakage detection function


This air conditioner can detect refrigerant leakage which may happen during a long period of use. In order to enable the
leakage detection, settings are required to let the unit memorize the initial conditions (initial learning).
Refer to 14-3. INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION.

OCH526 4
2-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
(1) Flowchart

Measure the existing pipe thickness and check for damage.

The existing pipe thickness meets speci- The existing pipe thickness does not meet
fications and the pipes are not damaged. specifications or the pipes are damaged.

Check if existing air conditioner can operate.

Existing air conditioner can Existing air conditioner


operate. cannot operate.

Perform cooling operation Use a refrigerant recovery


for about 30 minutes and equipment to recover the
then do a pump down work. refrigerant.

+ In case existing pipes were used


for gas or oil heat pump system,
be sure to clean the pipes.
Disconnect existing air con-
ditioner from piping.

Existing pipes can be reused. Existing pipes cannot be


reused. Use new pipes.

Connect a new air conditioner.

●The air conditioner automatically performs cooling operation through replace filter for about 2 hours.

Connecting a new air conditioner SHW·HA

Flaring work should be done so that flare meets the dimension for R410A.
Use flare nut provided with indoor and outdoor unit.
When using gas piping of :19.05mm for SHW112, 140.
Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
 This is to keep the pressure on pipes within permissible range.
● Use different diameter joint or adjust the piping size by brazing.
When using pipes larger than specified size for SHW80.
Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
 This is to prevent oil flow ratio from lowering due to the decrease in flowing refrigerant.
● Use different diameter joint or adjust the piping size by brazing.
When existing pipes are specified size.
The pipes can be reused.
● Use different diameter joint or adjust the piping size by brazing.

OCH526 5
(2) Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7 mm or below.)

Diagram below: Piping diameter and thickness


Nominal Outside Thickness (mm)
dimensions(inch) diameter (mm) R410A R22
1/4 6.35 0.8 0.8
3/8 9.52 0.8 0.8
1/2 12.70 0.8 0.8
5/8 15.88 1.0 1.0
3/4 19.05 — 1.0

2 Dimensions of flare cutting and flare nut


The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,
R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refrig-
erants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A has been
specified separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A
also has partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe
flaring dimensions for R410A below. For 1/2 and 5/8 inch, the dimension B changes.
Use torque wrench corresponding to each dimension.

Dimension A

Dimension B

Flare cutting dimensions (mm) Flare nut dimensions (mm)


Nominal Outside Dimension A ( +0
-0.4 ) Nominal Outside Dimension B
dimensions(inch) diameter R410A R22 dimensions(inch) diameter R410A R22
1/4 6.35 9.1 9.0 1/4 6.35 17.0 17.0
3/8 9.52 13.2 13.0 3/8 9.52 22.0 22.0 +36.0mm for
1/2 12.70 16.6 16.2 1/2 12.70 26.0 24.0 indoor unit
5/8 15.88 19.7 19.4 5/8 15.88 29.0 + 27.0 of RP100,
3/4 19.05 — 23.3 3/4 19.05 - 36.0 125 and 140

3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materials Use R410A tools Can R22 tools be used? Can R407C tools be used?
Gauge manifold Air purge, refrigerant charge Tool exclusive for R410A
Charge hose and operation check Tool exclusive for R410A
Gas leak detector Gas leak check Tool for HFC refrigerant
Refrigerant recovery equipment Refrigerant recovery Tool exclusive for R410A
Refrigerant cylinder Refrigerant charge Tool exclusive for R410A
Applied oil Apply to flared section Ester oil, ether oil and alky- Ester oil, ether oil:
lbenzene oil (minimum amount) Alkylbenzene oil: minimum amount
Safety charger Prevent compressor malfunction Tool exclusive for R410A
when charging refrigerant by
spraying liquid refrigerant
Charge valve Prevent gas from blowing out Tool exclusive for R410A
when detaching charge hose
Vacuum pump Vacuum drying and air Tools for other refrigerants can (Usable if equipped (Usable if equipped
purge be used if equipped with adop- with adopter for rever- with adopter for rever-
ter for reverse flow check se flow) se flow)
Flare tool Flaring work of piping Tools for other refrigerants (Usable by adjusting (Usable by adjusting
can be used by adjusting flaring dimension) flaring dimension)
flaring dimension
Bender Bend the pipes Tools for other refrigerants can be used
Pipe cutter Cut the pipes Tools for other refrigerants can be used
Welder and nitrogen gas cylinder Weld the pipes Tools for other refrigerants can be used
Refrigerant charging scale Charge refrigerant Tools for other refrigerants can be used
Vacuum gauge or thermis- Check the degree of vacuum. (Vacuum Tools for other refrigerants
tor vacuum gauge and valve prevents back flow of oil and refri- can be used
vacuum valve gerant to thermistor vacuum gauge)
Charging cylinder Refrigerant charge Tool exclusive for R410A
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.

OCH526 6
3 SPECIFICATIONS
<Reference data> Plate heat exchanger (MWA2-38PA) Rating conditions
Nominal operating condition
SHW80 SHW112 SHW140 Heating (A2/W35)
Outside air temperature (Dry-bulb) + 2 °C
Nominal water flow L/min 22.9 32.1 40.1
Outside air temperature (Wet-bulb) + 1 °C
Heating Capacity kW 8.0 11.2 14.0
(A7/W35) Water temperature (inlet/outlet) + 30 °C/+ 35 °C
COP 4.65 4.46 4.22 Heating (A7/W35)
Power input kW 1.72 2.51 3.32 Outside air temperature (Dry-bulb) + 7 °C
Heating Capacity kW 8.0 11.2 14.0 Outside air temperature (Wet-bulb) + 6 °C
(A7/W45) Water temperature (inlet/outlet) + 30 °C/+ 35 °C
COP 3.42 3.51 3.28
Heating (A7/W45)
Power input kW 2.34 3.19 4.27
Outside air temperature (Dry-bulb) + 7 °C
Heating Capacity kW 8.0 11.2 14.0
(A2/W35) Outside air temperature (Wet-bulb) + 6 °C
COP 3.55 3.34 2.96 Water temperature (inlet/outlet) + 40 °C/+ 45 °C
Power input kW 2.25 3.35 4.73 Heating (A7/W55)
Heating Capacity kW 8.0 11.2 14.0 Outside air temperature (Dry-bulb) + 7 °C
(A2/W45) Outside air temperature (Wet-bulb) + 6 °C
COP 2.90 2.78 2.45
Water temperature (inlet/outlet) + 50 °C/+ 55 °C
Power input kW 2.76 4.03 5.71
Heating (A-7/W35)
Nominal water flow L/min 20.4 32.1 35.8
Outside air temperature (Dry-bulb) - 7 °C
Cooling Capacity kW 7.1 10.0 12.5 Outside air temperature (Wet-bulb) —
(A35/W7)
EER 3.31 2.83 2.17 Water temperature (inlet/outlet) — °C/+ 35 °C
Power input kW 2.14 3.53 5.76 Heating (A-7/W45)
Cooling Capacity kW 7.1 10.0 12.5 Outside air temperature (Dry-bulb) - 7 °C
(A35/W18) Outside air temperature (Wet-bulb) —
EER 4.11 4.74 4.26
Water temperature (inlet/outlet) — °C/+ 45 °C
Power input kW 1.72 2.11 2.93
Heating (A-7/W55)
Outside air temperature (Dry-bulb) - 7 °C
Outside air temperature (Wet-bulb) —
Water temperature (inlet/outlet) — °C/+ 55 °C
Heating (A-15/W35)
Outside air temperature (Dry-bulb) - 15 °C
Outside air temperature (Wet-bulb) —
Water temperature (inlet/outlet) — °C/+ 35 °C
Heating (A-15/W45)
Outside air temperature (Dry-bulb) - 15 °C
Outside air temperature (Wet-bulb) —
Water temperature (inlet/outlet) — °C/+ 45 °C
Heating (A-15/W55)
Outside air temperature (Dry-bulb) - 15 °C
Outside air temperature (Wet-bulb) —
Water temperature (inlet/outlet) — °C/+ 55 °C
Cooling (A35/W7)
Outside air temperature (Dry-bulb) + 35 °C
Outside air temperature (Wet-bulb) + 24 °C
Water temperature (inlet/outlet) + 12 °C/+ 7 °C
Cooling (A35/W18)
Outside air temperature (Dry-bulb) + 35 °C
Outside air temperature (Wet-bulb) + 24 °C
Water temperature (inlet/outlet) + 23 °C/+ 18 °C

Note: "COP" and "Power input" in the above table are values that does NOT contains the "pump input (based on EN 14511)".

OCH526 7
PUHZ-SHW80VHA
Service Ref.
PUHZ-SHW112VHA
Power supply (phase, cycle, voltage) Single 50Hz, 230V
Max. current A 28
External finish Munsell 3Y 7.8/1.1
Refrigerant control Linear Expansion Valve
Compressor Hermetic
Model ANB33FJMMT
Motor output kW 2.5
Starter type Inverter
Protection devices HP switch, LP switch
Discharge thermo, Comp. surface thermo
OUTDOOR UNIT

Crankcase heater W —
Heat exchanger Plate fin coil
Fan Fan(drive) % No. Propeller fan % 2
Fan motor output kW 0.074+0.074
Airflow */min(CFM) 100(3,530)
Defrost method Reverse cycle
Noise level Cooling dB 51
Heating dB 52
Dimensions W mm(in.) 950(37-3/8)
D mm(in.) 330+30(13+1-3/16)
H mm(in.) 1,350(53-1/8)
Weight kg(lbs) 120(265)
Refrigerant R410A
Charge kg(lbs) 5.5(12.1)
Oil (Model) L 1.40(FV50S)
Pipe size O.D. Liquid 9.52(3/8)
REFRIGERANT PIPING

mm(in.)
Gas mm(in.) 15.88(5/8)
Connection method Indoor side Flared
Outdoor side Flared
Between the indoor & Height difference Max. 30m
outdoor unit Piping length Max. 75m

Service Ref.
PUHZ-SHW112YHA
PUHZ-SHW140YHA
Power supply (phase, cycle, voltage) 3phase, 50Hz, 400V
Max. current A 14
External finish Munsell 3Y 7.8/1.1
Refrigerant control Linear Expansion Valve
Compressor Hermetic
Model ANB33FJLMT
Motor output kW 2.5
Starter type Inverter
Protection devices
HP switch, LP switch
Discharge thermo, Comp. surface thermo
OUTDOOR UNIT

Crankcase heater W —
Heat exchanger Plate fin coil
Fan Fan(drive) % No. Propeller fan % 2
Fan motor output kW 0.074+0.074
Airflow */min(CFM) 100(3,530)
Defrost method Reverse cycle
Noise level Cooling dB 51
Heating dB 52
Dimensions W mm(in.) 950(37-3/8)
D mm(in.) 330+30(13+1-3/16)
H mm(in.) 1,350(53-1/8)
Weight kg(lbs) 134(295)
Refrigerant R410A
Charge kg(lbs) 5.5(12.1)
Oil (Model) L 1.40(FV50S)
Pipe size O.D. Liquid 9.52(3/8)
REFRIGERANT PIPING

mm(in.)
Gas mm(in.) 15.88(5/8)
Connection method Indoor side Flared
Outdoor side Flared
Between the indoor & Height difference Max. 30m
outdoor unit Piping length Max. 75m

OCH526 8
4 DATA
4-1. REFILLING REFRIGERANT CHARGE (R410A : kg)
Piping length (one way) Factory
Service Ref. charged
10m 20m 30m 40m 50m 60m 75m

PUHZ-SHW80VHA 5.1 5.3 5.5 6.1 6.7 7.3 7.9 5.5

PUHZ-SHW112VHA
PUHZ-SHW112YHA 5.1 5.3 5.5 6.1 6.7 7.3 7.9 5.5

PUHZ-SHW140YHA 5.1 5.3 5.5 6.1 6.7 7.3 7.9 5.5

Additional charge is required for pipes


longer than 10m.

4-2. COMPRESSOR TECHNICAL DATA


(at 20)

Service Ref. PUHZ-SHW80VHA PUHZ-SHW112YHA


PUHZ-SHW112VHA PUHZ-SHW140YHA

Compressor model ANB33FJMMT ANB33FJLMT

U-V 0.188 0.302


Winding
Resistance U-W 0.188 0.302
()
W-V 0.188 0.302

4-3. NOISE CRITERION CURVES


PUHZ-SHW80VHA MODE SPL(dB) LINE
PUHZ-SHW112VHA COOLING 51
PUHZ-SHW112YHA HEATING 52

PUHZ-SHW140YHA
90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)

80

70
NC-70 MICROPHONE
60
1m
NC-60 UNIT
50
NC-50

40
1.5m
NC-40

30
NC-30

20 APPROXIMATE
THRESHOLD OF
GROUND
HEARING FOR
CONTINUOUS
NC-20
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz

OCH526 9
4-4. STANDARD OPERATION DATA

Representative matching PEAD-RP71JA PEAD-RP100JA PEAD-RP125JA

Mode Cooling Heating Cooling Heating Cooling Heating

Capacity W 7,100 8,000 10,000 11,200 12,500 14,000


Total

Input kW 3.30 2.21 3.26 3.10 3.89 3.88

Indoor unit PEAD-RP71JA PEAD-RP100JA PEAD-RP125JA


Phase , Hz 1 , 50 1 , 50 1 , 50
Voltage V 230 230 230
Electrical circuit

Current A 1.28 1.17 1.68 1.57 2.40 2.29

Outdoor unit PUHZ-SHW112VHA PUHZ-SHW140YHA


PUHZ-SHW80VHA
PUHZ-SHW112YHA

Phase , Hz 1 , 50 1/3 , 50 3 , 50
Voltage V 230 230/400 400
Current A 8.09 8.94 11.10/3.69 11.28/3.74 4.92 4.91
Discharge pressure MPa 2.46 2.71 2.61 2.22 2.79 2.70
Refrigerant circuit

Suction pressure MPa 0.92 0.76 0.97 0.72 0.89 0.70


Discharge temperature  68 74 68 65 72 76
Condensing temperature  42 43 44 37 47 44
Suction temperature  14 5 13 4 8 1
Ref. pipe length m 7.5 7.5 7.5 7.5 7.5 7.5
D.B.
Outdoor Indoor side

 27 20 27 20 27 20
Intake air temperature
W.B.  19 15 19 15 19 15
Discharge air temperature D.B.  15 38 16 35 15 39
D.B.  35 7 35 7 35 7
side

Intake air temperature


W.B.  24 6 24 6 24 6
SHF 0.85 — 0.89 — 0.85 —
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/cm2)

OCH526 10
5

1 FREE SPACE (Around the unit) 2 SERVICE SPACE 3 FOUNDATION BOLTS 4 PIPING-WIRING DIRECTIONS
Rear Air Intake
The diagram below shows a Dimensions of space needed Please secure the unit firmly Piping and wiring connections 2-U Shaped notched holes
basic example. for service access are with 4 foundation (M10) bolts. can be made from 4 directions: (Foundation Bolt M10)

OCH526
Explanation of particular details is shown in the below diagram. (Bolts and washers must be front, right, rear and below.
given in the installation manuals etc. 175 600 175
purchased locally.) Installation Feet

(19)

150
Over

FREE
m
0m <Foundation bolt height> Side Air Intake
15
Ov er
er Ov
10
PUHZ-SHW80VHA

mm
PUHZ-SHW112YHA
PUHZ-SHW112VHA

PUHZ-SHW140YHA

330
417
370
56
45
Over

500
Over
10 FOUNDATION

Less than
30
mm Ov
00 er
10
Service space Over
10 500
er mm 66 42

30
Ov

28
53
Air Discharge 2-12 x 36 Oval holes
(Foundation Bolt M10)
Handle for moving
950
322 Terminal connection
Earth terminal Left ····Power supply wiring
Rear Air Intake
Right··· Indoor/Outdoor wiring
Side Air Intake

Example of Notes Handle


for Service panel

11
moving
···Refrigerant GAS pipe connection (FLARE) 15.88(5/8 inch)
···Refrigerant LIQUID pipe connection (FLARE) 9.52(3/8 inch)
1 ···Indication of STOP VALVE connection location.
Handle for moving Handle for moving
Handle for moving

635
1350
Handle for moving 1

2
A
OUTLINES AND DIMENSIONS

Air intake
371
+1 447
+1 443

Piping Knockout Hole Details


Power supply wiring hole
23

Right piping hole (2- 27Knockout) Front piping cover


(Knockout)
Power supply wiring hole Right trunking hole 71 Rear piping cover
(2- 27Knockout) (Knockout) Power supply wiring hole
Front trunking hole 40 45 75 40 45 40 (2- 27Knockout)
71

(Knockout)
Rear trunking hole Bottom piping hole

55
219

63

55
(Knockout) (Knockout)

92 92 92
81

73 63
73 63
Front piping hole 92 Rear piping hole
19 55

27
23
73
23 27 92
23
(Knockout) 92

27
65 (Knockout) Drain hole A
65 92 30 220 145 145 145
(5- 33)
SHW·VHA 1,079
SHW·YHA 930
Unit : mm
6 WIRING DIAGRAM

PUHZ-SHW80VHA PUHZ-SHW112VHA
SYMBOL NAME SYMBOL NAME SYMBOL NAME
TB1 Terminal Block<Power Supply, Indoor/Outdoor> DCL Reactor SW4 Switch<Test Operation>
MC Motor for Compressor CB Main Smoothing Capacitor SW5 Switch<Function Switch, Model Select>
MF1, MF2 Fan Motor CY1, CY2 Capacitor SW6 Switch<Model Select>
21S4 Solenoid Valve (Four-Way Valve) P. B. Power Circuit Board SW7 Switch<Function Switch>
63H High Pressure Switch U, V, W Connection Terminal<U/V/W-Phase> SW8 Switch<Function Switch>
63L Low Pressure Switch LI Connection Terminal<L-Phase> SW9 Switch<Function Switch>
63HS High Pressure Sensor NI Connection Terminal<N-Phase> SWP Switch<Pump Down>
TH3 Thermistor<Liquid> P2 Connection Terminal CN31 Connector<Emergency Operation>
TH4 Thermistor<Discharge> N2 Connection Terminal CNDM Connector<Connection for Option>
TH6 Thermistor<2-Phase Pipe> DCL1, DCL2 Connection Terminal<Reactor> CN51 Connector<Connection for Option>
TH7 Thermistor<Ambient> IGBT Power Module SV1/CH Connector<Connection for Option>
TH8 Thermistor (internal) <Heat Sink> EI, E2, E3, E4 Connection Terminal<Ground> SS Connector<Connection for Option>
TH32 Thermistor<Suction> 52C 52C Relay CNM Connector<Connection for Option>
TH33 Thermistor<Ref. check> C. B. Controller Circuit Board LED1, LED2 LED<Operation Inspection Indicators>
TH34 Thermistor<Comp. Surface> Switch<Manual Defrost, Defect History, F1, F2, F3, F4 Fuse<T6.3AL250V>
SW1
LEV-A, LEV-B, LEV-C Linear Expansion Valve Record Reset, Refrigerant Address> X51, X52, X54 Relay

LEV-C
When M-NET adapter is connected
63H 63L LEV-A LEV-B M
63HS
TH33 TH32 TH7 TH6 TH3 TH4 TH34 M M 5
3 5 CN5
C. B. 5 (WHT)
t° t° t° t° t° t° t° 5 1

1 CNF1 *1 *1
MF1
MS 7 (WHT) 1 3 1 2 1 4 1 2 2 1 1 3 2 1 1 5 1 5 1 3 1 5 M-NET ADAPTER

SW7
SW5
TH33 TH32 TH7/6 TH3 TH4 63HS TH34 LEV-A LEV-B CNVMNT CNMNT

SW6
3~
(YLW) (BLK) (RED) (WHT)(WHT) (WHT) (RED) (WHT) (RED) (WHT) (WHT)
2
*3

SW4 SWP SW8


CN2M
LED1
LED2

MF2 1 CNF2 (WHT) CND

SW9
SW1
MS 7 (WHT) 1 CNM 14 1 (WHT)
1 3 3 1
3~ 63L (WHT)
1 3 (RED) CN31
63H 5
(YLW) C N4 CN52C
3 (WHT) (RED) 1

(WHT) (WHT) (WHT)


3
2 TRANS
CN2 1 2 1 3 CN51 CNDM CN3S 3
1 (WHT) 7 A B S
1 1 5 1
CNDC 2 LEV-C 3 TB7
(PNK) (BLU) 3
1 M-NET
7
F2 CNAC F3
X52

X54

X51

CNS (WHT)
5
(WHT) 1 2
F1 F4 21S4 1 3 1 3 S V1 1
/CH
3 SS
3 1 3 4 (GRN) (GRY) (WHT)

21S4

2 7 3
P. B.
CN52C
1 2 1 7 1 3 (RED)
C N4 C N2
(WHT) (WHT)
52C

52C
B LK
2
E3

WHT CNDC
N2 (PNK) 3 1
CB
CNAC2
(RED)

+
+ P2 1
RED IGBT
- 3
~ B LK
E2

1
RE D

TH8 3 W HT
~
+
CNAC1
(WHT)

E4

W V U DCL2 DCL1 EI NI LI

B LK B LK
RED
WHT
BLK

DCL
V
W U
MS
3~
M-NET ADAPTER
MC
SYMBOL NAME
CY1
TB7 Terminal Block<M-NET connection>
CY2
GRN/YLW

CN5 Connector<Transmission>
ORN
RED

YLW

BRN

CND Connector<Power Supply>


BLU

CN2M Connector<M-NET communication>


L N S1 S2 S3 TB1

*3 Ambient temp. of ZUBADAN Flash Injection becomes effective. *1 MODEL SELECT


The black square ( ) indicates a switch position.
The black square ( ) indicates a switch position.
INDOOR MODEL SW6 SW5-6 *2
Ambient temp. SW9-3,4 *4 Ambient temp. SW9-3,4 *4
UNIT ON ON
3°C or less ON ON 80V OFF OFF
OFF –3°C or less OFF POWER SUPPLY
(lnitial setting) 1 2 3 4 1 2 3 4 ~/N 230V 50Hz
1 2 3 4 5 6 7 8 1 2 3 4 5 6

ON ON ON ON
0°C or less OFF –6°C or less OFF 112V OFF OFF
1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6
*4 SW9-1 to 2 : Function Switch *2 SW5 -1 to 5 : Function Switch

OCH526 12
PUHZ-SHW112YHA PUHZ-SHW140YHA
SYMBOL NAME SYMBOL NAME SYMBOL NAME
TB1 Terminal Block<Power Supply> CK Capacitor C. B. Controller Circuit Board
TB2 Terminal Block<Indoor/Outdoor> RS Rush Current Protect Resistor Switch<Manual Defrost, Defect History,
SW1
MC Motor for Compressor P. B. Power Circuit Board Record Reset, Refrigerant Address>
MF1, MF2 Fan Motor TB-U/V/W Connection Terminal<U/V/W-Phase> SW4 Switch<Test Operation>
21S4 Solenoid Valve (Four-Way Valve) TB-L1/L2/L3 Connection Terminal<L1/L2/L3-Power Supply> SW5 Switch<Function Switch, Model Select>
63H High Pressure Switch TB-N Connection Terminal SW6 Switch<Model Select>
63L Low Pressure Switch X52CA 52C Relay SW7 Switch<Function Switch>
63HS High Pressure Sensor N. F. Noise Filter Circuit Board SW8 Switch<Function Switch>
TH3 Thermistor<Liquid> LI1, LI2. LI3, NI Connection Terminal<L1/L2/L3/N-Power Supply> SW9 Switch<Function Switch>
TH4 Thermistor<Discharge> LO1, LO2, LO3, NO Connection Terminal<L1/L2/L3/N-Power Supply> SWP Switch<Pump Down>
TH6 Thermistor<2-Phase Pipe> GD1, GD3 Connection Terminal<Ground> CN31 Connector<Emergency Operation>
TH7 Thermistor<Ambient> CONV. B. Converter Circuit Board CNDM Connector<Connection for Option>
TH8 Thermistor<Heat Sink> L1-A1/IN Connection Terminal<L1-Power Supply> CN51 Connector<Connection for Option>
TH32 Thermistor<Suction> L1-A2/OU Connection Terminal<L1-Power Supply> SV1/CH Connector<Connection for Option>
TH33 Thermistor<Ref. check> L2-A2/OU Connection Terminal<L2-Power Supply> SS Connector<Connection for Option>
TH34 Thermistor<Comp. Surface> L3-A2/OU Connection Terminal<L3-Power Supply> CNM Connector<Connection for Option>
LEV-A, LEV-B, LEV-C Linear Expansion Valve N-IN Connection Terminal LED1, LED2 LED<Operation Inspection Indicators>
ACL1, ACL2, ACL3, ACL4 Reactor CK-OU Connection Terminal F1, F2, F3, F4 FUSE<T6.3AL250V>
CY1, CY2 Capacitor X51, X52, X54 Relay
LEV-C
When M-NET adapter is connected
63H 63L LEV-A LEV-B M
63HS
TH33 TH32 TH7 TH6 TH3 TH4 TH34 M M 5
3 5 CN5
C. B. 5 (WHT)
t° t° t° t° t° 5 1
t° t°
*1 *1
MF1 1 CNF1
7(WHT) 1 3 1 2 1 4 1 2 2 1 1 3 2 1 1 5 1 5 1 3 1 5 M-NET ADAPTER

SW7
MS

SW5
TH33 TH32 TH7/6 TH3 TH4 63HS TH34 LEV-A LEV-B CNVMNT CNMNT

SW6
3~ (YLW) (BLK) (RED) (WHT) (WHT) (WHT) (RED) (WHT) (RED) (WHT) (WHT) 2
*3

SW4 SWP SW8


CN2M
LED2

LED1

MF2 1 CNF2 (WHT) CND

SW9
SW1
7 (WHT) 1 (WHT)
MS 1 3 1 CNM 14 3 1
3~ 63L (WHT)
(RED) CN31
1 3 5
63H CN4
(YLW) (WHT) 3
3 1 2
CN2
2 TRANS 1 (WHT) 7
1

(WHT) (WHT) (WHT)


CN51 CNDM CN3S
1 5 A B S
1 LEV-C
CNDC 2 3 TB7
(BLU) 1
(PNK) M-NET
7 3
F2 CNAC F3 1
X52

X54

X51

(WHT)
CNS 1 2
(WHT) F1 F4 21S4 1 3 1 3 SV1 1 3 SS 5
/CH
3 1 3 4 (GRN) (GRY) (WHT)

21S4

TH8
3 2 7 2
P. B. M-NET ADAPTER

SYMBOL NAME
1 3 1 21 2 1 7 1 2
TB7 Terminal Block<M-NET connection>
CN7 CN6 CN5 CN2 CN4 CN5 Connector<Transmission>
(WHT) (WHT) (RED) (WHT) (WHT) CND Connector<Power Supply>
BLK
WHT
RED CN2M Connector<M-NET communication>
RED
TB-L3
TB-L2
TB-L1

RED
RS

X52CA
TB-N
BLK TB-W
RED TB-U
WHT TB-V

WHT

WHT

RED

RED
BLK

BLK
CY1
CY2

CK
L3-OU

L2-OU

L1-OU
BLK

L3-A2

L2-A2

L1-A2

TB2 V W
YLW

U MS 3
S1 3~ 3
(WHT)
CN7

CONV. B.
ORN

MC 1
S2 *1 MODEL SELECT
INDOOR The black square( )indicates
UNIT
BRN

a switch position.
S3
BLK CK-OU
L1-A1

L1-IN

MODEL SW6
N-IN

2
ON
N. F. OFF
1 2 3 4 5 6 7 8
RED

RED

BLU

CNAC1 CNCT CNAC2 112Y SW5-6 *2


(WHT) 1 3 (RED) 1 21 3 (RED) ACL1
ON
TB1 OFF
1 2 3 4 5 6
RED LI1 LO1 RED
L1 MODEL SW6
LI2 LO2 ACL2
WHT WHT ON
POWER L2 OFF
SUPPLY 1 2 3 4 5 6 7 8
3N~ LI3 LO3 ACL3
400V 50Hz BLK BLK 140Y
L3 SW5-6 *2

NI NO ON
BLU BLU
N OFF
1 2 3 4 5 6
GRN/YLW

*2 SW5 -1 to 5 : Function Switch


+
+
-

GD1 GD3 CNDC 1 3 3 1 CNL


(PNK) (BLU)
BRN

ACL4
WHT
BLK

BLK

*3 Ambient temp. of ZUBADAN Flash Injection becomes effective.


The black square( )indicates a switch position.
Ambient temp. SW9-3,4 *4 Ambient temp. SW9-3,4 *4 Ambient temp. SW9-3,4 *4 Ambient temp. SW9-3,4 *4

3°C or less ON
0°C or less
ON
–3°C or less
ON
–6°C or less
ON
OFF OFF OFF OFF
(lnitial setting) 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
*4 SW9-1 to 2 : Function Switch

OCH526 13
7 WIRING SPECIFICATIONS

FIELD ELECTRICAL WIRING (power wiring specifications)


Outdoor unit model SHW80V SHW112V SHW112, 140Y SHW230Y
~/N (single), ~/N (single), 3N~ (3 ph 4-wires), 3N~ (3 ph 4-wires),
Outdoor unit power supply
50 Hz, 230 V 50 Hz, 230 V 50 Hz, 400 V 50 Hz, 400 V
Outdoor unit input capacity Main switch (Breaker) *1 32 A 40 A 16 A 32 A
Outdoor unit power supply 3 × Min. 4 3 × Min. 6 5 × Min. 1.5 5 × Min. 4
size (mm2)
Wire No. ×

Cable length 50m:3×4 (Polar)/


Wiring

Indoor unit-Outdoor unit *2 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar)


Cable length 80m:3×6 (Polar)
Indoor unit-Outdoor unit earth *2 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 2.5
Remote controller-Indoor unit *3 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar)
Outdoor unit L-N (single)
Circuit rating

*4 AC 230 V AC 230 V AC 230 V AC 230 V


Outdoor unit L1-N, L2-N, L3-N (3 phase)
Indoor unit-Outdoor unit S1-S2 *4 AC 230 V AC 230 V AC 230 V AC 230 V
Indoor unit-Outdoor unit S2-S3 *4 DC 24 V DC 24 V DC 24 V DC 24 V
Remote controller-Indoor unit *4 DC 12 V DC 12 V DC 12 V DC 12 V
*1. A breaker with at least 3.0 mm contact separation in each poles shall be provided. Use earth leakage breaker (NV).
Make sure that the current leakage breaker is one compatible with higher harmonics.
Always use a current leakage breaker that is compatible with higher harmonics as this unit is equipped with an inverter.
The use of an inadequate breaker can cause the incorrect operation of inverter.
*2. (SHW80 - 140)
Max. 45 m
If 2.5 mm² used, Max. 50 m
If 2.5 mm² used and S3 separated, Max. 80 m
(SHW230)
Max. 80 m Total Max. including all indoor/indoor connection is 80 m.
• Use one cable for S1 and S2 and another for S3 as shown in the picture.
*3. The 10 m wire is attached in the remote controller accessory.
*4. The figures are NOT always against the ground.
S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device.

Notes: 1. Wiring size must comply with the applicable local and national codes.
2. Power supply cables and the cables between Interface unit/Flow temp. controller and outdoor unit shall not be lighter than polychloroprene
sheathed flexible cables. (Design 60245 IEC 57)
3. Be sure to connect the cables between Interface unit/Flow temp. controller and outdoor unit directly to the units (no intermediate connections
are allowed).
Intermediate connections may result in communication errors. If water enters at the intermediate connection point, it may cause insufficient
insulation to ground or a poor electrical contact .
(If an intermediate connection is necessary, be sure to take measures to prevent water from entering the cables.)
4. Install an earth longer than other cables.
5. Do not construct a system with a power supply that is turned ON and OFF frequently.

Power
supply

Isolator 3 poles isolator

S1 S1
Indoor unit
Outdoor Unit S2 S2 (Interface unit /
Flow temp.
controller)
S3 S3

Warning:
· In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation
between power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3
terminals when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.

Never splice the power cable or the indoor-outdoor connection cable, otherwise it may result in a smoke, a fire or communication failure.

OCH526 14
8 REFRIGERANT SYSTEM DIAGRAM

PUHZ-SHW80VHA PUHZ-SHW112VHA
PUHZ-SHW112YHA PUHZ-SHW140YHA

High pressure sensor (63HS) Thermistor TH7


(Ambient)
Heat exchanger
Thermistor
Solenoid valve TH6
Ball valve (2-phase pipe)
(Four-way valve)
Refrigerant
GAS pipe
connection Strainer
(5/8 inch) #50 Charge plug
(High pressure) Thermistor TH3
(Liquid)
Charge plug Muffler
(Low pressure) High pressure Distributor
switch 63H
Low pressure
switch 63L
Thermistor Thermistor TH33
TH32 (Ref. check)
(Suction) Strainer
Strainer Thermistor TH4 #100
#100 (Discharge)
Thermistor TH34
(Comp. surface)
Strainer Strainer Linear expansion valve A
#100 #100

Linear
expansion valve B Injection port
Power Compressor
receiver

Refrigerant
LIQUID pipe
connection Strainer Linear
#100 expansion valve C Heat interchange circuit
(3/8 inch) Stop valve
(with service port)
Refrigerant flow in cooling
Refrigerant flow in heating

Symbol Part name Detail


COMP Compressor DC inverter scroll compressor (Mitsubishi Electric Corporation)
H/P SW High pressure switch (63H) For protection (OFF: 4.15MPa)
L/P SW Low pressure switch (63L) For protection (OFF: -0.03MPa)
REV/V Reversing (4-way) valve (21S4) Change the refrigerant circuit (Heating / Cooling) and for Defrosting
Charge plug Charge plug High pressure / Low pressure / For production test use
P-Sensor Pressure sensor (63HS) For calculation of the condensing temperature from high pressure
LEV-A Linear expansion valve -A Heating:Secondary LEV Cooling:Primary LEV
LEV-B Linear expansion valve -B Heating:Primary LEV Cooling:Secondary LEV
LEV-C Linear expansion valve -C For HIC (heating only)
TH32 Suction temperature thermistor For LEV control
Refrigerant leakage detection
TH33 For refrigerant leakage detection
(Ref. check) thermistor
TH3 Liquid temperature thermistor Heating:Evaporating temperature Cooling:Sub cool liquid temperature
TH4 Discharge temperature thermistor For LEV control and for compressor protection
TH6 2-phase pipe temperature thermistor Outdoor 2-phase pipe temperature
TH7 Ambient temperature thermistor For fan control and for compressor frequency control
TH34 Comp. surface temperature thermistor For protection
Power Receiver Power Receiver For accumulation of refrigerant
HIC Heat interchange circuit For high heating capacity
Plate HEX Plate Heat Exchanger MWA2-38PA (MITSUBISHI)
<Reference>
TH1 Outlet water temperature thermistor For flow temp. controller
System example
TH2 Liquid pipe temperature thermistor For flow temp. controller

OCH526 15
8-1. Refrigerant collecting (pump down)
Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit.
1 Supply power (circuit breaker).
* When power is supplied, make sure that “CENTRALLY CONTROLLED” is not displayed on the remote controller. If “CEN-
TRALLY CONTROLLED” is displayed, the refrigerant collecting (pump down) cannot be completed normally.
* Start-up of the indoor-outdoor communication takes about 3 minutes after the power (circuit breaker) is turned on. Start the
pump-down operation 3 to 4 minutes after the power (circuit breaker) is turned ON.
* In the case of multi-units control, before powering on, disconnect the wiring between the master indoor unit and the slave
indoor unit. For more details refer to the installation manual for the indoor unit.
2 After the liquid stop valve is closed, set the SWP switch on the control board of the outdoor unit to ON. The compressor
(outdoor unit) and ventilators (indoor and outdoor units) start operating and refrigerant collecting operation begins. LED1
and LED2 on the control board of the outdoor unit are lit.
* Only set the SWP switch (push-button type) to ON if the unit is stopped. However, even if the unit is stopped and the
SWP switch is set to ON less than 3 minutes after the compressor stops, the refrigerant collecting operation cannot be per-
formed. Wait until compressor has been stopped for 3 minutes and then set the SWP switch to ON again.
3 Because the unit automatically stops in about 2 to 3 minutes when the refrigerant collecting operation is completed (LED1
off, LED2 lit), be sure to quickly close the gas stop valve. If LED1 is lit and LED2 is off and the outdoor unit is stopped,
refrigerant collection is not properly performed. Open the liquid stop valve completely, and then repeat step 2 after 3 min-
utes have passed.
* If the refrigerant collecting operation has been completed normally (LED1 off, LED2 lit), the unit will remain stopped until the
power supply is turned off.
4 Turn off the power supply (circuit breaker).
* Note that when the extension piping is very long with large refrigerant amount, it may not be possible to perform a pump-
down operation. When performing the pump-down operation, make sure that the low pressure is lowered to near 0 MPa
(gauge).

Warning:
When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes. The compressor
may burst if air etc. get into it.

8-2. Unit replacement operation


When reusing the existing pipes that carried R22 refrigerant for the SW75/100/120 models, replacement operation
must be performed before performing a test run.

1 If new pipes are used, these procedures are not necessary.


2 If existing pipes that carried R22 refrigerant are used for the SW75/100/120 models, these procedures are not necessary.
(The replacement operation cannot be performed.)
3 During replacement operation, “C5” is displayed on “A-Control Service Tool (PAC-SK52ST)”. (This is applied to only
SW75/100/120 models.)

8-3. Start and finish of test run


• Operation from the indoor unit
Execute the test run using the installation manual for the indoor unit.
• Operation from the outdoor unit
By using the DIP switch SW4 on the control board of outdoor unit, test run can be started and finished, and its operation
mode (cooling/heating) can be set up.
1 Set the operation mode (cooling/heating) using SW4-2. <SW4>
2 Turn on SW4-1 to start test run with the operation mode set by SW4-2.  
3 Turn off SW4-1 to finish the test run. ON
OFF
• There may be a faint knocking sound around the machine room after power is supplied, but this is 1 2
no problem with product because the linear expansion pipe is just moving to adjust opening pulse.  
• There may be a knocking sound around the machine room for several seconds after compressor
starts operating, but this is no problem with product because the check valve itself, generates the  Stop  Operation
sound because pressure difference is small in the refrigerant circuit.  Cooling  Heating

Note:
The operation mode cannot be changed by SW4-2 during test run. (To change test run mode, stop the unit by SW4-1,
change the operation mode and restart the test run by SW4-1.)

OCH526 16
9 TROUBLESHOOTING

9-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit.
Actions to be taken for service, which depends on whether or not the trouble is reoccurring at service, are summarized in the
table below. Check the contents below before investigating details.

Unit conditions at service Error code Actions to be taken for service (summary)

Judge what is wrong and take a corrective action according


Displayed to “9-4. Self-diagnosis action table”.
The trouble is reoccurring.
Conduct troubleshooting and ascertain the cause of the
Not displayed trouble according to “9-5. Troubleshooting by inferior
phenomena”.


Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including
compressor, poor connection of wiring, noise and etc.
Re-check the symptom, and check the installation
environment, refrigerant amount, weather when the
Logged trouble occurred, matters related to wiring and etc.
Reset error code logs and restart the unit after finishing
service.
There is no abnormality in electrical component,
controller board, remote controller and etc.

The trouble is not reoccurring.


Re-check the abnormal symptom.
Conduct trouble shooting and ascertain the cause of the
trouble according to “9-5. Troubleshooting by inferior
phenomena”.
Not logged Continue to operate unit for the time being if the cause
is not ascertained.
There is no abnormality concerning of parts such as
electrical component, controller board, remote controller
and etc.

9-2. CHECK POINT UNDER TEST RUN

(1) Before test run


• After installation of indoor and outdoor units, piping work and electric wiring work, re-check that there is no refrigerant
leakage, loosened connections and incorrect polarity.
• Measure impedance between the ground and the power supply terminal block (L, N) on the outdoor unit by 500V Megger
and check that it is 1.0M" or over.
w Do not use 500V Megger to indoor/outdoor connecting wire terminal block (S1, S2, S3) and remote controller terminal block
(1, 2). This may cause malfunction.
• Make sure that test run switch (SW4) is set to OFF before turning on power supply.
• Turn on power supply 12 hours before test run in order to protect compressor.
• For specific models which requires higher ceiling settings or power failure automatic recovery, make proper changes of
settings referring to the description of “Selection of Functions through Remote Controller”.
Make sure to read operation manual before test run. (Especially items to secure safety.)

OCH526 17
"TEST RUN" and the currently selected
Operating procedures While the room temperature display on the remote
controller is “PLEASE WAIT”, the remote controller is disabled.
operation mode are displayed alternately. Wait until “PLEASE WAIT” disappears before using remote controller.
Displays the remaining 1. Turn on the main power supply. “PLEASE WAIT” appears for about 2 minutes after power
test run time. supply is turned on. +1
2. Press  TEST button twice. The TEST RUN appears on the screen.

3. Press  OPERATION SWITCH Cooling mode: Check if cool air blows and water is drained.
Heating mode: Check if warm air blows. (It takes a little
button. while until warm air blows.)
4. Press  AIR DIRECTION button. Check for correct motion of auto-vanes.
5. Check the outdoor unit fan for The outdoor unit features automatic capacity control to
 provide optimum fan speeds. Therefore, the fan keeps
correct running.
running at a low speed to meet the current outside air
condition unless it exceeds its available maximum power.
 Then, in actuality, the fan may stop or run in the reverse
direction depending on the outside air, but this does not
 [TEST] button mean malfunction.
6. Press the ON/OFF button to reset the test run in progress.
Pipe (liquid) temperature 7. Register the contact number.

• In case of test run, the OFF timer will be activated, and the test run will automatically stop after 2 hours.
• The room temperature display section shows the pipe temperature of indoor units during the test run.
• Check that all the indoor units are running properly in case of simultaneous twin operation. Malfunctions may not be
displayed regardless of incorrect wiring.
w1 After turning on the power supply, the system will go into startup mode, “PLEASE WAIT” will blink on the display section
of the room temperature, and lamp (green) of the remote controller will flash.
As to INDOOR BOARD LED, LED1 will be lit up, LED2 will either be lit up in case the address is 0 or turned off in case
the address is not 0. LED3 will blink.
As to OUTDOOR BOARD LED, LED1 (green) and LED2 (red) will be lit up. (After the startup mode of the system
finishes, LED2 (red) will be turned off.)
In case OUTDOOR BOARD LED is digital display, — and — will be displayed alternately every second.
• If one of the above operations does not function correctly, the causes written below should be considered. Find causes from
the symptoms.
The below symptoms are under test run mode. “startup” in the table means the display status of w1 written above.

Symptoms in test run mode


OUTDOOR BOARD LED Display Cause
Remote Controller Display < > indicates digital display.
Remote controller displays “PLEASE After “startup” is displayed, only • After power is turned on, “PLEASE WAIT” is displayed for 2
WAIT”, and cannot be operated. green lights up. <00> minutes during system startup. (Normal)
After “startup” is displayed,
green(once) and red(once) blink • Incorrect connection of outdoor terminal block (L1, L2, L3 and
After power is turned on, “PLEASE WAIT” alternately. <F1> S1, S2, S3.)
is displayed for 3 minutes, then error code After “startup” is displayed,
is displayed. green(once) and red(twice) blink • Outdoor unit’s protection device connector is open.
alternately. <F3, F5, F9>
After “startup” is displayed, • Incorrect wiring between the indoor and outdoor unit (Polarity
green(twice) and red(once) blink is wrong for S1, S2, S3.)
No display appears even when remote alternately. <EA. Eb> • Remote controller transmission wire is short.
controller operation switch is turned on.
• There is no outdoor unit of address 0.
(Operation lamp does not light up.) After “startup” is displayed, only
(Address is other than 0.)
green lights up. <00>
• Remote controller transmission wire is open.
Display appears but soon disappears After “startup” is displayed, only • After canceling function selection, operation is not possible for
even when remote controller is operated. green lights up. <00> about 30 seconds. (Normal)

w Press the remote controller’s CHECK button twice to perform self-diagnosis. See the table below for the contents of LCD display.
LCD Contents of inferior phenomena LCD Contents of inferior phenomena
P1 Abnormality of room temperature thermistor U1~UP Malfunction outdoor unit
P2 Abnormality of pipe temperature thermistor/Liquid F3~F9 Malfunction outdoor unit
P4 Abnormality of drain sensor/ Float switch connector open E0~E5 Remote controller transmitting error
P5 Drain overflow protection is operating. E6~EF Indoor/outdoor unit communication error
P6 Freezing/overheating protection is operating. ---- No error history
P8 Abnormality of pipe temperature FFFF No applied unit
P9 Abnormality of pipe temperature thermistor/Cond./Eva PA Forced compressor stop(due to water leakage abnormality)
Fb Abnormality of indoor controller board
See the table below for details of the LED display (LED 1, 2, 3) on the indoor controller board.
LED1 (microprocessor power supply) Lights when power is supplied.
Lights when power is supplied for wired remote controller.
LED2 (remote controller) The indoor unit should be connected to the outdoor unit with address “0” setting.
LED3 (indoor/outdoor communication) Flashes when indoor and outdoor unit are communicating.

OCH526 18
Test run [for wireless remote controller]
Measure an impedance between the power supply terminal block on
the outdoor unit and ground with a 500V Megger and check that it is
equal to or greater than 1.0M".
TEST RUN
1 Turn on the main power to the unit.
TEST RUN
2 Press the button twice continuously.
(Start this operation from the status of remote controller display
turned off.)
TEST RUN
ON/OFF TEMP
A and current operation mode are displayed.
MODE
 3 Press the ( ) button to activate COOL mode, then
check whether cool air is blown out from the unit.
MODE

FAN AUTO STOP


4 Press the ( ) button to activate HEAT mode, then
check whether warm air is blown out from the unit.
 FAN
MODE VANE AUTO START 5 Press the button and check whether strong air is blown out
,  from the unit.
CHECK LOUVER h VANE
6 Press the button and check whether the auto vane operates
TEST RUN min properly.
7 Press the ON/OFF button to stop the test run.
SET RESET CLOCK

Note:
• Point the remote controller towards the indoor unit receiver
while following steps 2 to 7.
• It is not possible to run in FAN, DRY or AUTO mode.

OCH526 19
9-3. HOW TO PROCEED “SELF-DIAGNOSIS”
9-3-1. When a Problem Occurs During Operation
If a problem occurs in the air conditioner, the indoor and outdoor units will stop,
and the problem is shown in the remote controller display.

[CHECK] and the refrigerant address are displayed on the 
temperature display, and the error code and unit number are
displayed alternately as shown below. (If the outdoor unit is
malfunctioning, the unit number will be “00”.)  
In the case of group control, for which one remote controller controls
multiple refrigerant systems, the refrigerant address and error code of
the unit that first experienced trouble (i.e., the unit that transmitted 
the error code) will be displayed.

To clear the error code, press the ON/OFF button.



 
(Alternating Display)

Error code (2 or 4 digits) Address (3 digits) or unit number (2 digits)

When using remote-/local-controller combined operation, cancel the error code after turning off remote operation. During
central control by a MELANS controller, cancel the error code by pressing the ON/OFF button.

9-3-2. Self-Diagnosis During Maintenance or Service


Since each unit has a function that stores error codes, the latest check code can be recalled even if it is cancelled by the remote
controller or power is turned off.

Check the error code history for each unit using the remote controller. Set the unit number or refrigerant address you want to diagnose.

Switch to self-diagnosis mode.  Press the [TEMP] buttons ( and ) to select the desired number
 Press the CHECK button twice within 3 seconds. The display content or address. The number (address) changes between [01] and [50] or [00]
will change as shown below. and [15].

The refrigerant address will begin to blink


Unit number or refrigerant address approximately 3 seconds after being
to be diagnosed selected and the self-diagnosis process will begin.

Display self-diagnosis results.


<When there is error code history>
(For the definition of each error code, refer to the indoor unit's installation manual or service handbook.)
(Alternating Display)

Error code (2 or 4 digits) Address (3 digits) or unit number (2 digits)

<When there is no error code history> <When there is no corresponding unit>

Reset the error history.


Display the error history in the diagnosis result display screen (see step ).

OCH526 20
 Press the When the error history is reset, the display will look like the one shown below.
ON/OFF button twice within 3 seconds. The self-diagnosis However, if you fail to reset the error history, the error content will be displayed
address or refrigerant address will blink. again.

 Cancel self-diagnosis.
Self-diagnosis can be cancelled by the following 2 methods.
 Press the CHECK button twice within 3 seconds.   Self-diagnosis will be cancelled and the screen will return to the previous state in effect before the
start of self-diagnosis.
 Press the ON/OFF button.   Self-diagnosis will be cancelled and the indoor unit will stop.

9-3-3. Remote Controller Diagnosis


If the air conditioner cannot be operated from the remote controller, diagnose the remote controller as explained below.

First, check that the power-on indicator is lit.


If the correct voltage (DC12 V) is not supplied to the remote controller, the
indicator will not light.
If this occurs, check the remote controller's wiring and the indoor unit.

Power on indicator

Switch to the remote controller self-diagnosis mode.  Press the FILTER button to start self-diagnosis.
 Press the CHECK button for 5 seconds or more. The display content will
change as shown below.

Remote controller self-diagnosis result

[When the remote controller is functioning correctly] [When the remote controller malfunctions]
(Error display 1) "NG" blinks. ©The remote controller's transmitting-receiv-
ing circuit is defective.

Check for other possible causes, as there is no problem with the remote The remote controller must be replaced with a new one.
controller.

[Where the remote controller is not defective, but cannot be operated.]


(Error display 2) [E3], [6833] or [6832] blinks.© Transmission is not (Error display 3) "ERC" and the number of data errors are displayed.
possible. © Data error has occurred.

There might be noise or interference on the transmission path, or the indoor The number of data errors is the difference between the number of bits sent
unit or other remote controllers are defective. Check the transmission path from the remote controller and the number actually transmitted through the
and other controllers. transmission path. If such a problem is occurring, the transmitted data is
affected by noise, etc. Check the transmission path.

When the number of data errors is "02":


Transmission data from remote controller
Transmission data on transmission path

To cancel remote controller diagnosis


 Press the CHECK button for 5 seconds or more. Remote controller diagnosis will be cancelled, "PLEASE WAIT" and operation lamp will blink. After
approximately 30 seconds, the state in effect before the diagnosis will be restored.

OCH526 21
9-3-4. Malfunction-diagnosis method by wireless remote controller
<In case of trouble during operation>
When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform
unusual stop.

<Malfunction-diagnosis method at maintenance service>


[Procedure]
1. Press the CHECK button twice. • "CHECK" lights, and refrigerant address
Refrigerant "00" blinks.
address
display • Check that the remote controller's
CHECK
CHECK display has stopped before continuing.
display
2. Press the temperature • Select the refrigerant address of the
Temperature buttons. indoor unit for the self-diagnosis.
button
ON/OFF TEMP Note: Set refrigerant address using the
outdoor unit’s DIP switch (SW1).
ON/OFF
button (For more information, see the
outdoor unit installation manual.)
FAN AUTO STOP

MODE VANE AUTO START 3. Point the remote controller at the • If an air conditioner error occurs, the
HOUR sensor on the indoor unit and
button indoor unit's sensor emits an intermit-
CHECK LOUVER h press the HOUR button. tent buzzer sound, the operation lamp
CHECK TEST RUN min
blinks, and the error code is output.
button (It takes 3 seconds at most for error
SET RESET CLOCK code to appear.)

4. Point the remote controller at the • The check mode is cancelled.


sensor on the indoor unit and
press the ON/OFF button.

OCH526 22
• Refer to the following tables for details on the check codes.
[Output pattern A]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep
OPERATION 1st 2 nd 3 rd nth 1st 2 nd · · · Repeated
INDICATOR
lamp blink Off On On On On Off On On
pattern
Self-check Approx. 2.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. Approx. 2.5 sec. 0.5 sec. 0.5 sec.
starts.
(Start signal
received) Number of blinks/beeps in pattern indicates the check Number of blinks/beeps in pattern indicates
code in the following table. (i.e., n=5 for “P5”) the check code in the following table.

[Output pattern B]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep

OPERATION 1st 2nd 3 rd nth 1st 2 nd · · · Repeated


INDICATOR
lamp blink Off On On On On On Off On On On
pattern
Self-check Approx. 2.5 sec. Approx. 3 sec. 0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec. Approx. 2.5 sec. Approx. 3 sec. 0.5 sec. 0.5 sec.
starts.
(Start signal
received) Number of blinks/beeps in pattern indicates the check Number of blinks/beeps in pattern indicates
code in the following table. (i.e., n=5 for “U2”) the check code in the following table.

[Output pattern A] Errors detected by indoor unit


Wireless remote controller Wired remote controller
Beeper sounds/OPERATION
Symptom Remark
INDICATOR lamp blinks Check code
(Number of times)
1 P1 Intake sensor error
P2 Pipe (TH2) sensor error
2
P9 Pipe (TH5) sensor error
3 E6,E7 Indoor/outdoor unit communication error
4 P4 Drain sensor error/Float switch connector open
P5 Drain pump error
5 As for indoor
PA Forced compressor stop(due to water leakage abnormality)
6 P6 Freezing/Overheating protection operation unit, refer to
7 EE Communication error between indoor and outdoor units indoor unit's
8 P8 Pipe temperature error service manual.
9 E4, E5 Remote controller signal receiving error
10 – –
11 – –
12 Fb Indoor unit control system error (memory error, etc.)
– E0, E3 Remote controller transmission error
– E1, E2 Remote controller control board error

[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wireless remote controller Wired remote controller
Beeper sounds/OPERATION
Symptom Remark
INDICATOR lamp blinks Check code
(Number of times)
Indoor/outdoor unit communication error
1 E9 (Transmitting error) (Outdoor unit)
2 UP Compressor overcurrent interruption
3 U3,U4 Open/short of outdoor unit thermistors
4 UF Compressor overcurrent interruption (When compressor locked)
5 U2 Abnormal high discharging temperature/insufficient refrigerant For details, check
Abnormal high pressure (63H operated)/Overheating the LED display
6 U1,Ud protection operation of the outdoor
7 U5 Abnormal temperature of heatsink controller board.
8 U8 Outdoor unit fan protection stop
9 U6 Compressor overcurrent interruption/Abnormal of power module
10 U7 Abnormality of superheat due to low discharge temperature
Abnormality such as overvoltage or voltage shortage and
11 U9,UH abnormal synchronous signal to main circuit/Current sensor error
12 – –
13 – –
14 Others Other errors (Refer to the technical manual for the outdoor unit.)
*1 If the beeper does not sound again after the initial 2 beeps to confirm the self-check start signal was received and
the OPERATION INDICATOR lamp does not come on, there are no error records.
*2 If the beeper sounds 3 times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial 2 beeps to confirm
the self-check start signal was received, the specified refrigerant address is incorrect.

OCH526 23
9-4. SELF-DIAGNOSIS ACTION TABLE
<Abnormalities detected when the power is turned on> (Note 1) Refer to indoor unit section for code P and code E.
Error Code Abnormal point and detection method Case Judgment and action
1 No voltage is supplied to terminal 1 Check following items.
block (TB1) of outdoor unit. a) Power supply breaker
a) Power supply breaker is b) Connection of power supply terminal block
turned off. (TB1)
b) Contact failure or c) Connection of power supply terminal block
disconnection of power (TB1)
supply terminal
c) Open phase (L or N phase)
2 Check following items.
2 Electric power is not charged a) Connection of power supply terminal block
to power supply terminal of (TB1)
outdoor power circuit board. b) Connection of terminal on outdoor power
a) Contact failure of power circuit board
supply terminal Check connection of the connector LI or NI.
b) Open phase on the outdoor Refer to 9-9.
power circuit board
3 Electric power is not supplied 3 Check connection of the connector (CNDC)
to outdoor controller circuit on the outdoor controller circuit board.
board. Check connection of the connector, CNDC on
None — a) Disconnection of connector the outdoor power circuit board(V)/the noise
(CNDC) filter(Y). Refer to 9-9.

4 Disconnection of reactor (DCL 4 Check connection of reactor. (DCL or ACL)


or ACL) Refer to 9-9.

5 Disconnection of outdoor noise 5 a) Check connection of outdoor noise filter


filter circuit board or parts failure circuit board.
in outdoor noise filter circuit b) Replace outdoor noise filter circuit board.
board Refer to 9-9.

6 Defective outdoor power circuit 6 Replace outdoor power circuit board.


board
7 Defective outdoor controller 7 Replace controller board (When items above
circuit board are checked but the units can not be repaired).

63L connector open 1 Disconnection or contact failure 1 Check connection of 63L connector on
Abnormal if 63L connector circuit is open for of 63L connector on outdoor outdoor controller circuit board.
3 minutes continuously after power supply. controller circuit board Refer to 9-9.
63L: Low-pressure switch 2 Disconnection or contact failure 2 Check the 63L side of connecting wire.
of 63L
F3
3 63L is working due to 3 Check refrigerant pressure.
(5202)
refrigerant leakage or defective Charge additional refrigerant.
parts. Check continuity by tester.
Replace the parts if the parts are defective.
4 Defective outdoor controller 4 Replace outdoor controller circuit board.
circuit board

63H connector open 1 Disconnection or contact failure 1 Check connection of 63H connector on
Abnormal if 63H connector circuit is open for of 63H connector on outdoor outdoor controller circuit board.
3 minutes continuously after power supply. controller circuit board Refer to 9-9.
63H: High-pressure switch 2 Disconnection or contact failure 2 Check the 63H side of connecting wire.
F5 of 63H
(5201) 3 63H is working due to defective 3 Check continuity by tester.
parts. Replace the parts if the parts are defective.
4 Defective outdoor controller 4 Replace outdoor controller circuit board.
circuit board

OCH526 24
Error Code Abnormal point and detection method Case Judgment and action
2 connector open 1 Disconnection or contact failure 1 Check connection of connector (63H,63L) on
Abnormal if both 63H and 63L connector of connector (63H,63L) on outdoor controller circuit board.
circuits are open for three minutes outdoor controller circuit board. Refer to 9-9.
continuously after power supply. 2 Disconnection or contact failure 2 Check the 63H and 63L side of connecting
of 63H, 63L wire.
F9 63H: High-pressure switch
3 63H and 63L are working due 3 Check continuity by tester.
(4119) 63L: Low-pressure switch
to defective parts. Replace the parts if the parts are defective.
4 Defective outdoor controller 4 Replace outdoor controller circuit board.
board.

Indoor/outdoor unit connector 1 Contact failure or miswiring of 1 Check disconnection or looseness or polarity
miswiring, excessive number of units (4 indoor/outdoor unit connecting of indoor/outdoor unit connecting wire of
units or more) wire indoor and outdoor units.
1. Outdoor controller circuit board can 2 Diameter or length of indoor/
automatically check the number of outdoor unit connecting wire is 2 Check diameter and length of indoor/outdoor
connected indoor units. Abnormal if the out of specified capacity. unit connecting wire.
number cannot be checked automatically 3 4 or more indoor units are Total wiring length: 80m
due to miswiring of indoor/outdoor unit connected to one outdoor unit. (including wiring connecting each indoor unit
connecting wire and etc. after power is 4 Defective transmitting receiving and between indoor and outdoor unit)
turned on for 4 minutes. circuit of outdoor controller Also check if the connection order of flat
EA 2. Abnormal if outdoor controller circuit circuit board cable is S1, S2, S3.
(6844) board recognizes the number of 5 Defective transmitting receiving
connected indoor units as “4 units or circuit of indoor controller board 3 Check the number of indoor units that are
more”. 6 Defective indoor power board connected to one outdoor unit. (If EA is
7 2 or more outdoor units have detected)
refrigerant address “0” .
(In case of group control) 4~6 Turn the power off once, and on again to
8 Noise has entered into power check.
supply or indoor / outdoor unit Replace outdoor controller circuit board,
connecting wire. indoor controller board or indoor power
board if abnormality occurs again.

Miswiring of indoor/outdoor unit 1 Contact failure or miswiring of 7 Check if refrigerant addresses (SW1-3 to
connecting wire (converse wiring or indoor/outdoor unit connecting SW1-6 on outdoor controller circuit board) are
disconnection) wire overlapping in case of group control system.
Outdoor controller circuit board can 2 Diameter or length of indoor/
automatically set the unit number of indoor outdoor unit connecting wire is 8 Check transmission path, and remove the
units. out of specified capacity. cause.
Abnormal if the indoor unit number can 4 Defective transmitting receiving
not be set within 4 minutes after power circuit of outdoor controller circuit * The descriptions above, 1-8, are for EA, Eb
on because of miswiring (converse wiring board and EC.
Eb or disconnection) of indoor/outdoor unit 5 Defective transmitting receiving
(6845) connecting wire. circuit of indoor controller board
6 Defective indoor power board
7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control)
8 Noise has entered into power
supply or indoor/outdoor unit
connecting wire.

Start-up time over 1 Contact failure of indoor/


The unit cannot finish start-up process outdoor unit connecting wire
within 4 minutes after power on. 2 Diameter or length of indoor/
outdoor unit connecting wire is
out of specified capacity.
7 2 or more outdoor units have
EC refrigerant address “0” .
(6846) (In case of group control)
8 Noise has entered into power
supply or indoor/outdoor unit
connecting wire.

OCH526 25
<Abnormalities detected while unit is operating>
Error Code Abnormal point and detection method Case Judgment and action
High pressure (High-pressure switch 1 Short cycle of indoor unit 1~6Check indoor unit and repair defect.
63H operated) 2 Clogged filter of indoor unit
Abnormal if high-pressure switch 63H 3 Decreased airflow caused by
operated ( * ) during compressor operation. dirt of indoor fan
* 4.15 MPa 4 Dirt of indoor heat exchanger
5 Locked indoor fan motor
63H: High-pressure switch 6 Malfunction of indoor fan motor
7 Defective operation of stop 7 Check if stop valve is fully open.
valve (Not full open)
8 Clogged or broken pipe 8 Check piping and repair defect.
9 Locked outdoor fan motor 9~2 Check outdoor unit and repair defect.
0 Malfunction of outdoor fan
motor
1 Short cycle of outdoor unit
2 Dirt of outdoor heat exchanger
U1 3 Decreased airflow caused by 3 Check the detected temperature of outside
(1302) defective inspection of outside temperature thermistor on LED display.
temperature thermistor (SW2 on A-Control Service Tool : Refer to
(It detects lower temperature 9-10.)
than actual temperature.)
4 Disconnection or contact failure 4~6 Turn the power off and check F5 is
of connector (63H) on outdoor displayed when the power is turned again.
controller board When F5 is displayed, refer to “Judgment
5 Disconnection or contact failure and action” for F5.
of 63H connection
6 Defective outdoor controller
board
7 Defective action of linear 7 Check linear expansion valve.
expansion valve Refer to 9-6.
8 Malfunction of fan driving circuit 8 Replace outdoor controller board.

High discharging temperature 1 Overheated compressor 1 Check intake superheat.


(1) Abnormal if discharge temperature operation caused by shortage Check leakage of refrigerant.
thermistor (TH4) exceeds 125: or of refrigerant Charge additional refrigerant.
110: continuously for 5 minutes. 2 Defective operation of stop 2 Check if stop valve is fully open.
Abnormal if discharge temperature valve
thermistor (TH4) exceeds 110: or 3 Defective thermistor 34 Turn the power off and check if U3 is
more continuously for 30 seconds 4 Defective outdoor controller displayed when the power is turned on again.
after 90 seconds have passed since the board When U3 is displayed, refer to “Judgement
defrosting operation started. and action” for U3.
5 Defective action of linear 5 Check linear expansion valve.
(2) Abnormal if discharge superheat expansion valve Refer to 9-6.
(Cooling: TH4 – T63HS / Heating: TH4 – 6 Clogging with foreign objects in 6 After recovering refrigerant, remove water
U2
T63HS) refrigerant circuit from entire refrigerant circuit under vacuum
(1102)
exceeds 70: continuously for 10 * Clogging occur in the parts more than 1 hour.
minutes. which become below freezing
point when water enters in
refrigerant circuit.
High comp. surface temperature 7 In the case of the unit does not
Abnormal if comp. surface temperature restart:
(TH34) exceeds 125:. Detection temp. of thermistor
In the case of high comp. surface (TH34) ] 95:
temperature error, compressor does
not restart unless the thermistor (TH34)
becomes less than 95:.

Open/short circuit of outdoor unit 1 Disconnection or contact failure 1 Check connection of connector (TH4, TH34)
temperature thermistor (TH4, TH34) of connector (TH4, TH34) on on the outdoor controller circuit board.
Abnormal if open (3: or less) or short the outdoor controller circuit Check breaking of the lead wire for
(217: or more) is detected during board thermistor (TH4, TH34). Refer to 9-9.
compressor operation. 2 Defective thermistor 2 Check resistance value of thermistor (TH4,
U3 (Detection is inoperative for 10 minutes TH34) or temperature by microprocessor.
(5104) of compressor starting process and for 10 (Thermistor/TH4, TH34: Refer to 9-6.)
minutes after and during defrosting.) (SW2 on A-Control Service Tool: Refer to 9-10.)
3 Defective outdoor controller 3 Replace outdoor controller board.
circuit board

OCH526 26
Error Code Abnormal point and detection method Case Judgment and action
Open/short of outdoor unit thermistors 1 Disconnection or contact failure 1 Check connection of connector (TH3, TH32, TH33,
(TH3, TH32, TH33, TH6, TH7, and TH8) of connectors TH7/6) on the outdoor controller circuit board.
Abnormal if open or short is detected Outdoor controller circuit board: Check connection of connector (CN3) on the
during compressor operation.
Open detection of thermistors TH3, TH32,
TH33 and TH6 is inoperative for 10
(
TH3, TH32, TH33, TH7/6
Outdoor power circuit board:
CN3
)
outdoor power circuit board.
Check breaking of the lead wire for thermistor
(TH3, TH32, TH33, TH6,TH7,TH8).
seconds to 10 minutes after compressor Refer to 9-9.
starting and 10 minutes after and during 2 Check resistance value of thermistor (TH3,
defrosting. 2 Defective thermistor TH32, TH33, TH6,TH7,TH8) or check
* Check which unit has abnormality in temperature by microprocessor.
U4 its thermistor by switching the mode of (Thermistor/TH3,TH6,TH7,TH8:
(TH3:5105) SW2. (PAC-SK52ST) Refer to 9-6.)
(TH6:5107) (Refer to 9-10.) (SW2 on A-Control Service Tool: Refer to 9-10.)
(TH7:5106) Heatsink thermistor(TH8) is in the power 3 Replace outdoor controller circuit board.
(TH8:5110) module. * Emergency operation is available in case
(TH32:5105) 3 Defective outdoor controller of abnormalities of TH3, TH32, TH33, TH6
(TH33:5105) circuit board and TH7.
Refer to 9-8.
Thermistors
Open detection Short detection
Symbol Name
TH3,TH32,TH33 Thermistor <Liquid>, <Suction>, <Ref. check> - 40 °C or below 90 °C or above
TH6 Thermistor <2-phase pipe> - 40 °C or below 90 °C or above
TH7 Thermistor <Ambient> - 40 °C or below 90 °C or above
TH8 Thermistor <Heatsink> SHW112, 140YHA - 27 °C or below 102 °C or above
TH8 Internal thermistor SHW80, 112VHA - 35 °C or below 170 °C or above

Temperature of heatsink 1 The outdoor fan motor is 12 Check outdoor fan.


Abnormal if heatsink thermistor (TH8) locked. 3 Check air flow path for cooling.
detects temperature indicated below. 2 Failure of outdoor fan motor 4 Check if there is something which causes
SHW80V ·········································95: 3 Air flow path is clogged. temperature rise around outdoor unit.
SHW112V ·········································95: 4 Rise of ambient temperature (Upper limit of ambient temperature is 46:.)
SHW112Y ·········································84: Turn off power, and on again to check if U5 is
SHW140Y ·········································84: displayed within 30 minutes.
U5
If U4 is displayed instead of U5, follow the
(4230)
action to be taken for U4.
5 Defective thermistor 5 Check resistance value of thermistor (TH8)
or temperature by microprocessor.
(Thermistor/TH8: Refer to 9-6.)
6 Defective input circuit of (SW2 on A-Control Service Tool: Refer to 9-10.)
outdoor power circuit board 6 Replace outdoor power circuit board.
7 Failure of outdoor fan drive circuit 7 Replace outdoor controller circuit board.

Power module 1 Outdoor stop valve is closed. 1 Open stop valve.


Check abnormality by driving power module 2 Decrease of power supply voltage 2 Check facility of power supply.
U6 in case overcurrent is detected. 3 Looseness, disconnection or converse 3 Correct the wiring (U•V•W phase) to compressor.
(4250) (UF or UP error condition) of compressor wiring connection Refer to 9-9 (Outdoor power circuit board).
4 Defective compressor 4 Check compressor referring to 9-6.
5 Defective outdoor power circuit board 5 Replace outdoor power circuit board.

Too low superheat due to low discharge 1 Disconnection or loose 12 Check the installation conditions of
temperature connection of discharge discharge temperature thermistor (TH4).
Abnormal if discharge superheat is temperature thermistor (TH4)
continuously detected less than or equal 2 Defective holder of discharge
U7 to -15: for 3 minutes even though linear temperature thermistor
(1520) expansion valve has minimum open pulse 3 Disconnection or loose connection 3 Check the coil of linear expansion valve.
after compressor starts operating for 10 of linear expansion valve’s coil Refer to 9-7.
minutes. 4 Disconnection or loose connection 4 Check the connection or contact of LEV-A and
of linear expansion valve’s connector LEV-B on outdoor controller circuit board.
5 Defective linear expansion valve 5 Check linear expansion valve. Refer to 9-6.

Outdoor fan motor 1 Failure in the operation of the 1 Check or replace the DC fan motor.
Abnormal if rotational frequency of the fan motor DC fan motor
is not detected during DC fan motor operation. 2 Failure in the outdoor circuit 2 Check the voltage of the outdoor circuit
Fan motor rotational frequency is abnormal if; controller board controller board during operation.
U8 • 100 rpm or below detected continuously 3 Replace the outdoor circuit controller board.
(4400) for 15 seconds at 20: or more outside (When the failure is still indicated even after
air temperature. performing the action 1 above.)
• 50 rpm or below or 1500 rpm or more
detected continuously for 1 minute.

OCH526 27
Error Code Abnormal point and detection method Case Judgment and action
Detailed To find out the details about U9 error, turn ON SW2-1, 2-2, 2-3, 2-4, 2-5 and 2-6 when U9 error occurs.
codes To find out the detail history (latest) about U9 error, turn ON SW2-1, 2-2 and 2-6.
Refer to 9-10.
Overvoltage error 1 Abnormal increase in power source 1 Check the field facility for the power
• Increase in DC bus voltage to voltage supply.
SHW80, 112VHA: 400V 2 Disconnection of compressor wiring 2 Correct the wiring (U.V.W phase) to
01 SHW112, 140YHA: 760V compressor. Refer to 9-9 (Outdoor
power circuit board).
3 Defective outdoor power circuit 3 Replace outdoor power circuit board.
board 4 Check compressor for electrical insula-
4 Compressor has a ground fault. tion. Replace compressor.
Undervoltage error 1 Decrease in power source voltage, 1 Check the field facility for the power
• Instantaneous decrease in DC instantaneous stop. supply.
bus voltage to 2 Disconnection or loose connection 2 Check CN52C wiring. (SHW·VHA)
SHW80, 112VHA: 200V of CN52C on the outdoor power
SHW112, 140YHA: 350V circuit board/controller circuit board
(SHW·VHA)
3 Defective converter drive circuit 3 Replace outdoor power circuit board.
in outdoor power circuit board (SHW·VHA)
(SHW·VHA)
4 Defective 52C drive circuit in outdoor 4 Replace outdoor power circuit board.
power circuit board
5 Defective outdoor converter circuit 5 Replace outdoor converter circuit
02 board (SHW·YHA) board. (SHW·YHA)
6 Disconnection or loose connection 6 Check RS wiring. (SHW·YHA)
of rush current protect resistor RS
(SHW·YHA)
7 Defective rush current protect 7 Replace RS. (SHW·YHA)
resistor RS (SHW·YHA)
8 Disconnection or loose connection 8 Check CB wiring. (SHW·VHA)
of main smoothing capacitor CB
(SHW·VHA)
9 Disconnection or loose connection 9 Check CN2 wiring. (SHW·VHA)
of CN2 on the outdoor power circuit
U9
board /controller circuit board
(4220)
(SHW·VHA)
0 Power circuit failure on DC supply 0 Replace outdoor controller circuit board.
for 18V DC output on outdoor (SHW·VHA)
controller circuit board (SHW·VHA)

Input current sensor error/ 1 L1-phase open (SHW·YHA) 1 Check the field facility for the power
L1-phase open error supply. (SHW·YHA)
• Decrease in input current 2 Disconnection or loose connection 2 Check the wiring between TB1 and
through outdoor unit to 0.1A between TB1 and outdoor noise filter outdoor noise filter circuit board.
only if operation frequency is circuit board (SHW·YHA) (SHW·YHA)
more than or equal to 40Hz 3 Disconnection or loose connection 3 Check CN5/CNCT wiring. (SHW·YHA)
or compressor current is more of CN5 on the outdoor power circuit
than or equal to 6A. board/CNCT on the outdoor noise
04 filter board 4 Replace outdoor noise filter circuit
4 Defective ACCT(AC current trans) board. (SHW·YHA)
on the outdoor noise filter circuit
board (SHW·YHA) 5 Replace outdoor power circuit board.
5 Defective input current detection
circuit in outdoor power circuit board 6 Replace outdoor controller circuit board.
6 Defective outdoor controller circuit
board

Abnormal power synchronous 1 Distortion of power source voltage, 1 Check the field facility for the power
signal noise superimposition. supply.
• No input of power synchronous 2 Disconnection or loose connection 2 Check earth wiring.
signal to power circuit board of earth wiring
• Power synchronous signal 3 Disconnection or loose connection 3 Check CN2 wiring.
of 44 Hz or less, or 65 Hz or of CN2 on the outdoor power circuit
08 more is detected on power board /controller circuit board
circuit board. 4 Defective power synchronous signal 4 Replace outdoor controller circuit board.
circuit in outdoor controller circuit
board 5 Replace outdoor power circuit board.
5 Defective power synchronous signal
circuit in outdoor power circuit board

Continue to the next page.


OCH526 28
From the previous page.
Error Code Abnormal point and detection method Case Judgment and action
Detailed PFC error (Overvoltage/ Not applicable for SHW80, Check for the switch settings for Model Select
codes Undervoltage/Overcurrent) 112VHA and SHW112, 140YHA on the outdoor controller circuit board.
• PFC detected any of the fol- models.
lowings
a) Increase of DC bus voltage
to 420V.
10 b) Decrease in PFC control
voltage to 12V DC or lower
c) Increase in input current to
U9 50A peak
(4220) (For models equipped with
single-phase PFC only)
PFC/IGBT error 1 Incorrect switch settings on the 1 Correction of a model select
(Undervoltage) outdoor controller circuit board
• When Compressor is running, for model select
20 DC bus voltage stays at 310V or 2 Defective outdoor power circuit 2 Replace outdoor power circuit board.
lower for consecutive 10 seconds board
(SHW80, 112VHA only) 3 Defective outdoor controller 3 Replace outdoor controller circuit board.
circuit board

Overheat protection 1 Defective outdoor fan (fan 1 Check outdoor unit air passage.
Abnormal if outdoor pipe thermistor (TH3), motor) or short cycle of outdoor
condensing temperature T63HS detects unit during cooling operation
Ud 70: or more during compressor opera- 2 Defective outdoor pipe 23 Turn the power off and on again to check
(1504) tion. thermistor (TH3), condensing the error code. If U4 is displayed, follow
temperature T63HS the U4 processing direction.
3 Defective outdoor controller board

Abnormal pressure of pressure sensor 1 Disconnection or contact 1 Check connection of connector (63HS) on
(63HS) failure of connector (63HS) on the outdoor controller circuit board.
Abnormal if pressure sensor (63HS) the outdoor controller circuit Check breaking of the lead wire for
UE detects 0.1 MPa or less. board thermistor (63HS).
(1302) Detection is inoperative for 3 minutes after 2 Defective pressure sensor 2 Check pressure by microprocessor.
compressor starting and 3 minutes after (Pressure sensor/ 63HS)
and during defrosting. (SW2: Refer to 9-10.)
3 Defective outdoor controller 3 Replace outdoor controller board.
circuit board

Compressor overcurrent interruption 1 Stop valve is closed. 1 Open stop valve.


(When compressor locked) 2 Decrease of power supply 2 Check facility of power supply.
Abnormal if overcurrent of DC bus or voltage
compressor is detected within 30 seconds 3 Looseness, disconnection or 3 Correct the wiring (U•V•W phase) to
UF after compressor starts operating. converse of compressor wiring compressor.
(4100) connection Refer to 9-9 (Outdoor power circuit board).
4 Defective compressor 4 Check compressor.
Refer to 9-6.
5 Defective outdoor power board 5 Replace outdoor power circuit board.

Current sensor error or input current error 1 Disconnection of compressor 1 Correct the wiring (U•V•W phase) to
• Abnormal if current sensor detects –1.0A wiring compressor. Refer to 9-9 (Outdoor power
to 1.0A during compressor operation. (This circuit board).
error is ignored in case of test run mode.) 2 Defective circuit of current 2 Replace outdoor power circuit board.
UH • Abnormal if 40A (SHW80,112V) of input sensor on outdoor power circuit
(5300) current is detected or 37A (SHW80,112V) board
or more of input current is detected for 10 3 Decrease of power supply 3 Check the facility of power supply.
seconds continuously. voltage

Low pressure (63L operated) 1 Stop valve of outdoor unit is 1 Check stop valve.
Abnormal if 63L is operated (under closed during operation.
-0.03MPa) during compressor operation. 2 Disconnection or loose 2~4 Turn the power off and on again to check
63L: Low-pressure switch connection of connector (63L) if F3 is displayed on restarting.
on outdoor controller board If F3 is displayed, follow the F3 processing
3 Disconnection or loose direction.
UL connection of 63L
(1300) 4 Defective outdoor controller
board
5 Leakage or shortage of 5 Correct to proper amount of refrigerant.
refrigerant
6 Malfunction of linear expansion 6 Check linear expansion valve.
valve Refer to 9-6.

OCH526 29
Error Code Abnormal point and detection method Case Judgment and action
Compressor overcurrent interruption 1 Stop valve of outdoor unit is 1 Open stop valve.
Abnormal if overcurrent DC bus or closed.
compressor is detected after compressor 2 Decrease of power supply 2 Check facility of power supply.
starts operating for 30 seconds. voltage
3 Correct the wiring (U·V·W phase) to
3 Looseness, disconnection or
compressor. Refer to 9-9 (Outdoor power
converse of compressor wiring
circuit board).
connection 4 Check indoor/outdoor fan.
4 Defective fan of indoor/outdoor 5 Solve short cycle.
units 6 Replace outdoor controller circuit board.
5 Short cycle of indoor/outdoor * Before the replacement of the outdoor
UP units controller circuit board, disconnect the wiring
(4210) 6 Defective input circuit of to compressor from the outdoor power circuit
outdoor controller board board and check the output voltage among
7 Defective compressor phases, U, V, W, during test run.
8 Defective outdoor power circuit No defect on board if voltage among phases
board (U-V, V-W and W-U) is same. Make sure
9 Dip switch setting difference of to perform the voltage check with same
outdoor controller circuit board performing frequency.
7 Check compressor. Refer to 9-6.
8 Replace outdoor power circuit board.
9 Check the dip switch setting of outdoor
controller circuit board.

Remote controller transmission error (E0)/ 1 Contact failure at transmission 1 Check disconnection or looseness of indoor
signal receiving error (E4) wire of remote controller unit or transmission wire of remote controller.
1 Abnormal if main or sub remote 2 All remote controllers are set 2 Set one of the remote controllers “main” if
controller cannot receive normally as “sub” remote controller. there is no problem with the action above.
any transmission from indoor unit of In this case, E0 is displayed 3 Check wiring of remote controller.
• Total wiring length: Max. 500m
refrigerant address “0” for 3 minutes. on remote controller, and E4
(Do not use cable o 3 or more.)
(Error code : E0) is displayed at LED (LED1, • The number of connecting indoor units:
2 Abnormal if sub remote controller could LED2) on the outdoor controller Max. 16 units
not receive any signal for 2 minutes. circuit board. • The number of connecting remote
(Error code: E0) 3 Miswiring of remote controller controller: Max. 2 units

1 Abnormal if indoor controller board can When it is not the above-mentioned problem of
E0 not receive normally any data from 1~3
or remote controller board or from other 4 Defective transmitting receiving 4 Diagnose remote controllers.
E4 indoor controller board for 3 minutes. circuit of remote controller a) When “RC OK” is displayed,
(Error code: E4) 5 Defective transmitting receiving Remote controllers have no problem.
2 Indoor controller board cannot receive circuit of indoor controller board Turn the power off, and on again to check.
any signal from remote controller for 2 of refrigerant address “0” If abnormality generates again, replace
minutes. (Error code: E4) 6 Noise has entered into the indoor controller board.
transmission wire of remote b) When “RC NG” is displayed,
Replace remote controller.
controller.
c) When "RCE3" or "ERC00-66" is displayed,
noise may be causing abnormality.
* If the unit is not normal after replacing
indoor controller board in group control,
indoor controller board of address “0”
may be abnormal.

Remote controller control board 1 Defective remote controller 1 Replace remote controller.
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the
remote controller control board.
(Error code: E1)
E1 2 Abnormal if the clock function of remote
controller cannot be normally operated.
or
(Error code: E2)
E2

OCH526 30
Error Code Abnormal point and detection method Case Judgment and action
Remote controller transmission error (E3)/
signal receiving error (E5) 1 2 remote controller are set as 1 Set a remote controller to main, and the
1 Abnormal if remote controller could not “main.” other to sub.
find blank of transmission path for 6 (In case of 2 remote controllers)
seconds and could not transmit. 2 Remote controller is connected
(Error code: E3) with 2 indoor units or more. 2 Remote controller is connected with only one
2 Remote controller receives transmitted 3 Repetition of refrigerant indoor unit.
data at the same time, compares the address 3 The address changes to a separate setting.
data, and when detecting it, judges 4 Defective transmitting receiving
E3 different data to be abnormal 30 circuit of remote controller 4~6 Diagnose remote controller.
or continuous times. (Error code: E3) 5 Defective transmitting receiving a) When “RC OK” is displayed, remote
E5 circuit of indoor controller board controllers have no problem.
1 Abnormal if indoor controller board could 6 Noise has entered into Turn the power off, and on again to check.
not find blank of transmission path. transmission wire of remote When becoming abnormal again, replace
(Error code: E5) controller. indoor controller board.
2 Indoor controller board receives b) When “RC NG” is displayed, replace
transmitted data at the same time, remote controller.
compares the data, and when detecting c) When “RC E3” or “ERC 00-66” is
it, judges different data to be abnormal displayed, noise may be causing
30 continuous times. (Error code: E5) abnormality.

Indoor/outdoor unit communication error 1 Contact failure of indoor/ 1 Check disconnection or looseness of indoor/
(Signal receiving error) (Outdoor unit) outdoor unit connecting wire outdoor unit connecting wire of indoor or
Abnormal if outdoor controller circuit board 2 Defective communication circuit outdoor units.
E8
could not receive anything normally for 3 of outdoor controller circuit board 2~4 Turn the power off, and on again to
minutes. 3 Defective communication circuit check. Replace indoor controller board
(6840)
of indoor controller board or outdoor controller circuit board if
4 Noise has entered into indoor/ abnormality is displayed again.
outdoor unit connecting wire.

Indoor/outdoor unit communication error 1 Indoor/ outdoor unit connecting 1 Check disconnection or looseness of indoor/
(Transmitting error) (Outdoor unit) wire has contact failure. outdoor unit connecting wire.
1 Abnormal if “0” receiving is detected 2 Defective communication circuit 2~4 Turn the power off, and on again to
E9 30 times continuously though outdoor of outdoor controller circuit board check. Replace outdoor controller circuit
(6841) controller circuit board has transmitted “1”. 3 Noise has entered power supply. board if abnormality is displayed again.
2 Abnormal if outdoor controller 4 Noise has entered indoor/
circuit board could not find blank of outdoor unit connecting wire.
transmission path for 3 minutes.

Non defined error code 1 Noise has entered transmission 12 Turn the power off, and on again to check.
This code is displayed when non defined wire of remote controller. Replace indoor controller board or outdoor
EF error code is received. 2 Noise has entered indoor/ controller circuit board if abnormality is
(6607 outdoor unit connecting wire. displayed again.
or 3 Outdoor unit is not inverter 3 Replace outdoor unit with inverter type
6608) models. outdoor unit.
4 Model name of remote 4 Replace remote controller with MA remote
controller is PAR-S25A. controller.

Serial communication error 1 Breaking of wire or contact 12 Check connection of each connector CN2
1 Abnormal if serial communication failure of connector CN2 and CN4 between the outdoor controller
between outdoor controller circuit board between the outdoor controller circuit board and the outdoor power circuit
and outdoor power circuit board is circuit board and the outdoor board.
defective. power circuit board
2 Breaking of wire or contact
failure of connector CN4
between the outdoor controller
circuit board and the outdoor
power circuit board
3 Defective communication circuit 3 Replace outdoor power circuit board.
of outdoor power circuit board
Ed 4 Defective communication circuit 4 Replace outdoor controller circuit board.
(0403) of outdoor controller circuit board
for outdoor power circuit board

2 Abnormal if communication between 1 Breaking of wire or contact 1 Check disconnection, looseness, or breaking
outdoor controller circuit board and failure of connector between of connection wire between outdoor controller
M-NET board is not available. outdoor controller circuit board circuit board (CNMNT) and M-NET board (CN5).
and M-NET board
2 Contact failure of M-NET board 2 Check disconnection, looseness, or breaking
power supply line of connection wire between outdoor controller
3 Noise has entered into M-NET circuit board (CNMNT) and M-NET board (CND).
transmission wire. 3 Check M-NET transmission wiring method.

OCH526 31
Error Code Abnormal point and detection method Case Judgment and action
Freezing/overheating protection is working 1 Overcharge of refrigerant 12 Check operating condition of refrigerant
Overheating protection <Heating mode> 2 Defective refrigerant circuit circuit.
Abnormal if condensing temperature of (clogs)
pressure sensor (63HS) detects 3 Malfunction of linear expansion valve 3 Check linear expansion valve.
Tcond. : or more and compressor 4 Reduced water flow
operation frequency is less than or equal · Clogged filter 45 Check water piping.
to 25 Hz. Detection is inoperative during · Leakage of water
defrosting. 5 High temperature
· Over-load
· Inlet water is too warm.
6 Defective water pump 6 Check water pump.

w 4~6 is in the case that the unit


is used as Air to water.

P6 stage-a
Tcond stage-b
stage-c
stage-d
stage-e
stage-f
stage-g

-18 -17 -15 -14 -12 -11 -9 -8 -6 -5 -3 -2


Ambient temperature (TH7) [ ]

stage-a stage-b stage-c stage-d stage-e stage-f stage-g


Tcond 63 62 61 60 59 57 51

Pipe temperature 1 Slight temperature difference 1~4 Check pipe <liquid or condenser/evaporator>
<Cooling mode> between indoor room temperature temperature with room temperature display
Detected as abnormal when the pipe and pipe <liquid or condenser/ on remote controller and outdoor controller
temperature is not in the cooling range evaporator> temperature circuit board.
3 minutes after compressor start and thermistor Pipe <liquid or condenser/ evaporator>
6 minutes after the liquid or condenser/ • Shortage of refrigerant temperature display is indicated by setting
evaporator pipe is out of cooling range. • Disconnected holder of SW2 of outdoor controller circuit board as
Note 1) It takes at least 9 minutes to detect. pipe <liquid or condenser/ follows.
Note 2) Abnormality P8 is not detected in evaporator> thermistor
drying mode. • Defective refrigerant circuit

)
Conduct temperature check with outdoor
Cooling range : Indoor pipe temperature
(TH2 or TH5) – room temperature
(TH1) [ -3 :
2 Converse connection of
extension pipe (on plural units
connection)
(
controller circuit board after connecting
‘A-Control Service Tool (PAC-SK52ST)’.
Temperature display of indoor condenser/
TH: Lower temperature between liquid pipe 3 Converse wiring of indoor/ Temperature display of indoor liquid pipe
Indoor 1 evaporator pipe Indoor 1
temperature and condenser/evaporator outdoor unit connecting wire (on 1 2 3 4 5 6 1 2 3 4 5 6
temperature plural units connection) ON ON

P8 4 Defective detection of indoor OFF OFF

<Heating mode> room temperature and pipe Temperature display of indoor condenser/
Temperature display of indoor liquid pipe
When 10 seconds have passed after the <condenser / evaporator> Indoor 2 evaporator pipe Indoor 2
1 2 3 4 5 6 1 2 3 4 5 6
compressor starts operation and the hot temperature thermistor
ON ON
adjustment mode has finished, the unit is 5 Stop valve is not opened
OFF OFF
detected as abnormal when condenser/ completely.
evaporator pipe temperature is not in A-Control Service Tool SW2 setting
heating range within 20 minutes.
23 Check converse connection of extension
Note 3) It takes at least 27 minutes to pipe or converse wiring of indoor/outdoor
detect abnormality. unit connecting wire.
Note 4) It excludes the period of defrosting
(Detection restarts when defrosting
mode is over)
Heating range : 3 : [ (Condenser/
Evaporator temperature(TH5) –
room temperature(TH1))

OCH526 32
<M-NET communication error> (Note) “Indoor unit” in the text indicates M-NET board in outdoor unit.
Error Code Abnormal point and detection method Case Judgment and action
Address duplicate definition 1 There are 2 or more same Search the unit with same address as
This error is displayed when transmission address of controller of outdoor abnormality occurred. If the same address is
from the units of same address is detected. unit, indoor unit, FRESH found, turn off the power supply of outdoor
A0 Note) The address and attribute displayed MASTER, or LOSSNAY. unit and indoor unit and FRESH MASTER or
(6600) at remote controller indicate the 2 Noise has entered into LOSSNAY at the same time for 2 minutes or
controller that detected abnormality. transmission signal and signal more after the address is corrected, and turn
was transformed. the power on again.
Check transmission waveform or noise on
transmission wire.

Hard ware error of transmission processor 1 Error is detected if waveform is 1 If the works of transmission wire is done
Transmission processor intended transformed when wiring works with the power on, turn off the power supply
to transmit “0”, but “1” appeared on of transmission wire of outdoor of outdoor unit and indoor unit and FRESH
transmission wire. unit, indoor unit, FRESH MASTER or LOSSNAY at the same time for
Note) The address and attribute display MASTER or LOSSNAY are 2 minutes or more, and turn the power on
A2
at remote controller indicate the done, or polarity is changed with again.
(6602)
controller that detected abnormality. the power on and transmission
data collides each other.
2 Defective transmitting receiving 2 Check transmission waveform or noise on
circuit of transmission processor transmission wire.
3 Transmission data is changed
by the noise on transmission.

BUS BUSY 1 Transmission processor could 1 Check if transmission wire of indoor unit,
1. Overtime error by signal collision damage not transmit signal because FRESH MASTER, LOSSNAY, or remote
Abnormal if transmitting signal is not short cycle voltage of noise controller is not connected to terminal block
possible for 8-10 minutes continuously and the like have entered into for central control (TB7) of outdoor unit.
because of collision of transmission. transmission wire continuously.
2. Data could not reach transmission wire 2 Transmission quantity has 2 Check if transmission wire of indoor unit,
for 8-10 minutes continuously because increased and transmission of FRESH MASTER or LOSSNAY is not
of noise or etc. signal is not possible because connected to terminal block for transmission
Note) The address and attribute displayed there was wiring mistake of wire of outdoor unit.
A3 at remote controller indicate the terminal block for transmission
(6603) controller that detected abnormality. wire (TB3) and terminal block
for central control (TB7) in
outdoor unit.
3 Transmission are mixed with 3 Check if terminal block for transmission wire
others and occupation rate (TB3) and terminal block for central control
on transmission wire rose (TB7) is not connected.
because of defective repeater 4 Check transmission waveform or noise on
(a function to connector or transmission wire.
disconnect transmission of
control and central control
system) of outdoor unit, then
abnormality is detected.

Communication error with communication 1 Data of transmission processor Turn off the power supply of outdoor unit, indoor
processor or unit processor is not unit and FRESH MASTER or LOSSNAY at the
Defective communication between unit transmitted normally because same time for 2 minutes or more, and turn the
processor and transmission processor of accidental trouble such as power on again. System returns normally if
Note) The address and attribute display noise or thunder surge. abnormality was accidental malfunction. If the
A6 at remote controller indicate the 2 Address forwarding from unit same abnormality generates again, abnormality-
(6606) controller that detected abnormality. processor is not transmitted generated controller may be defective.
normally because of defective
transmission processor
hardware.

OCH526 33
Error Code Abnormal point and detection method Case Judgment and action
NO ACK signal Common factor that has no Always try the followings when the error
1. Transmitting side controller detects relation with abnormality source “A7” occurs.
abnormal if a message was transmitted 1 The unit of former address
but there is no reply (ACK) that a mes- does not exist as address 1 Turn off the power supply of outdoor
sage was received. Transmitting side switch has changed while the unit, indoor unit and FRESH MASTER or
detects abnormality every 30 seconds, 6 unit was energized. LOSSNAY at the same time for 2 minutes
times continuously. 2 Extinction of transmission wire or more, and turn the power on again. If
Note) The address and attribute displayed voltage and signal is caused malfunction was accidental, the unit returns
at remote controller indicate the by over-range transmission to normal.
controller that did not reply (ACK). wire. 2 Check address switch of abnormality-
• Maximum distance.....200m generated address.
• Remote controller line (12m) 3 Check disconnection or looseness of
3 Extinction of transmission wire abnormality-generated or abnormality-
voltage and signal is caused by detected transmission wire (terminal block
type-unmatched transmission and connector)
wire. 4 Check if tolerance range of transmission
Type..... wire is not exceeded.
With shield wire- 5 Check if type of transmission wire is correct
CVVS, CPEVS or not.
With normal wire (no shield)-
VCTF, VCTFK, CVV If there were some trouble of 1-5 above,
CVS, VVR, VVF, VCT repair the defect, then turn off the power
Diameter.....1.25mm2 or more supply of outdoor unit, indoor unit and FRESH
MASTER or LOSSNAY at the same time for 2
4 Extinction of transmission wire minutes or more, and turn the power on again.
voltage and signal is caused • If there was no trouble with 1-5 above in
by over-numbered units. single refrigerant system (1 outdoor unit),
5 Accidental malfunction of controller of displayed address or attribute is
abnormality-detected controller defective.
A7 (noise, thunder surge) • If there was no trouble with 1-5 above
(6607) 6 Defective of abnormality- in different refrigerant system (2 or more
generated controller outdoor units), judge with 6.

2. If displayed address or attribute is 1 Contact failure of transmission 6 If address of abnormality source is the
outdoor unit, indoor unit detects wire of outdoor unit or indoor address that should not exist, there is the
abnormality when indoor unit transmits unit unit that memorizes nonexistent address
signal to outdoor unit and there was no 2 Disconnection of transmission information. Delete useless address
reply (ACK). connector (CN2M) of outdoor information with manual setting function of
unit remote controller.
3 Defective transmitting receiving Only the system FRESH MASTER or
circuit of outdoor unit or indoor LOSSNAY are connected to, or the system
unit that is equipped with group setting of
different refrigerant system.

3. If displayed address or attribute is 1 During group operation with If there was no trouble with 1-6 above,
indoor unit, remote controller detects indoor unit of multi-refrigerant replace the controller board of displayed
abnormality when remote controller system, if remote controller address or attribute.
transmits signal to indoor unit and there transmits signal to indoor If the unit does not return normally, multi
was no reply (ACK). unit while outdoor unit power controller board of outdoor unit may be
supply of one refrigerant defective (repeater circuit).
system is turned off or within 2 Replace multi-controller board one by one to
minutes of restart, abnormality check if the unit returns normally.
is detected.
2 Contact failure of transmission
wire of remote controller or
indoor unit
3 Disconnection of transmission
connector (CN2M) of indoor
unit
4 Defective transmitting receiving
circuit of indoor unit or remote
controller
Continued to the next page.

OCH526 34
From the previous page.
Error Code Abnormal point and detection method Case Judgment and action
4. If displayed address or attribute is 1 During group operation with Same as mentioned in “A7” of the previous
remote controller, indoor unit detects indoor unit of multi-refrigerant page.
abnormality when indoor unit transmits system, if indoor unit transmit
signal to remote controller and there signal to remote controller
was no reply (ACK). while outdoor unit power
supply of one refrigerant
system is turned off or within 2
minutes of restart, abnormality
is detected.
2 Contact failure of transmission
wire of remote controller or
indoor unit
3 Disconnection of transmission
connector (CN2M) of indoor
unit
4 Defective transmitting receiving
circuit of indoor unit or remote
controller

5. If displayed address or attribute is 1 During sequential operation


FRESH MASTER, indoor unit detects of indoor unit and FRESH
abnormality when indoor unit transmits MASTER of other refrigerant
signal to FRESH MASTER and there system, if indoor unit transmits
was no reply (ACK). signal to FRESH MASTER
while outdoor unit power
supply of same refrigerant
system with FRESH MASTER
is turned off or within 2
minutes of restart, abnormality
is detected.
2 Contact failure of transmission
wire of indoor unit or FRESH
MASTER
3 Disconnection of transmission
connector (CN2M) of indoor
unit or FRESH MASTER
4 Defective transmitting receiving
A7 circuit of indoor unit or FRESH
MASTER
(6607)
6. If displayed address or attribute 1 If the power supply of
is LOSSNAY, indoor unit detects LOSSNAY is off, indoor unit
abnormality when indoor unit transmits detects abnormality when it
signal to LOSSNAY and there was no transmits signal to LOSSNAY.
reply (ACK). 2 During sequential operation
of indoor unit and LOSSNAY
of other refrigerant system,
if indoor unit transmits signal
to LOSSNAY while outdoor
unit power supply of same
refrigerant system with
LOSSNAY is turned off or
within 2 minutes of restart,
abnormality is detected.
3 Contact failure of transmission
wire of indoor unit of LOSSNAY
4 Disconnection of transmission
connector (CN2M) of indoor
unit
5 Defective transmitting
receiving circuit of indoor unit
or LOSSNAY

7. If displayed address or attribute is 1 The unit of former address


nonexistent. does not exist as address
switch has changed while the
unit was energized.
2 Abnormality is detected
when indoor unit transmits
signal because the address
of FRESH MASTER and
LOSSNAY are changed after
sequential operation of FRESH
MASTER and LOSSNAY by
remote controller.

OCH526 35
Error Code Abnormal point and detection method Case Judgment and action
M-NET NO RESPONSE 1 Transmitting condition is 1 Check transmission waveform or noise on
Abnormal if a message was transmitted repeated fault because of transmission wire.
and there were reply (ACK) that message noise and the like.
was received, but response command 2 Extinction of transmission wire 2 Turn off the power supply of outdoor unit
does not return. Transmitting side detects voltage and signal is caused and indoor unit and FRESH MASTER or
abnormality every 30 seconds, 6 times by over-range transmission LOSSNAY at the same time for 2 minutes
continuously. wire. or more, and turn the power on again. If
• Maximum distance....200m malfunction was accidental, the unit returns
Note) The address and attribute displayed
• Remote controller line (12m) to normal. If the same abnormality generates
at remote controller indicate the
3 Extinction of transmission wire again, controller of displayed address and
controller that did not reply (ACK). voltage and signal is caused
attribute may be defective.
by type-unmatched transmis-
A8
sion wire.
(6608) Type....
With shield wire-
CVVS, CPEVS
With normal wire (no shield)-
VCTF, VCTFK, CVV
CVS, VVR, VVF, VCT

Diameter....1.25mm2 or more

4 Accidental malfunction
of abnormality-generated
controller

9-5. TROUBLESHOOTING BY INFERIOR PHENOMENA


Phenomena Factor Countermeasure
1. Remote controller display does not 1 DC12V is not supplied to remote controller. 1 Check LED2 on indoor controller board.
work. (Power supply display is not indicated on LCD.) (1) When LED2 is lit.
Check the remote controller wiring for
breaking or contact failure.
(2) When LED2 is blinking.
Check short circuit of remote
controller wiring.
(3) When LED2 is not lit.
Refer to No.3 below.
2 DC12~15V is supplied to remote controller, however, 2 Check the following.
no display is indicated. • Failure of remote controller if “PLEASE
• “PLEASE WAIT” is not displayed. WAIT” is not displayed
• “PLEASE WAIT” is displayed. • Refer to No.2 below if “PLEASE WAIT”
is displayed.

2. “PLEASE WAIT” display is remained 1 At longest 2 minutes after the power supply “PLEASE 1 Normal operation
on the remote controller. WAIT” is displayed to start up.
2 Communication error between the remote controller 2 Self-diagnosis of remote controller
and indoor unit
3 Communication error between the indoor and outdoor 3 ”PLEASE WAIT” is displayed for 6 minutes
unit at most in case of indoor/outdoor unit
communication error. Check LED3 on
indoor controller board.
(1) When LED3 is not blinking.
Check indoor/outdoor connecting wire
for miswiring.
(Converse wiring of S1 and S2, or
break of S3 wiring.)
(2) When LED3 is blinking.
Indoor/outdoor connecting wire is
4 Outdoor unit protection device connector is open. normal.
4 Check LED display on outdoor controller
circuit board. Refer to 9-9.
Check protection device connector (63L
and 63H) for contact failure.
Refer to 9-8.
3. When pressing the remote controller 1 After cancelling to select function from the remote 1 Normal operation
operation switch, the OPERATION controller, the remote controller operation switch will
display is appeared but it will be be not accepted for approx. 30 seconds.
turned off soon.

OCH526 36
Phenomena Factor Countermeasure
4. Even controlling by the wireless 1 The pair number settings of the wireless remote 1 Check the pair number settings.
remote controller, no beep is heard controller and indoor controller board are
and the unit does not start operating. mismatched.
Operation display is indicated on
wireless remote controller.
5. When operating by the wireless 1 No operation for 2 minutes at most after the power 1 Normal operation
remote controller, beep sound is supply ON.
heard, however, unit does not start 2 Local remote controller operation is prohibited. 2 Normal operation
operating. • Remote controlling adaptor is connected to CN32
on the indoor controller board.
• Local remote controller operation is prohibited by
centralised controller etc. since it is connected to
MELANS.
3 Factor of No.2. 3 Check the phenomena of No.2.
6. Remote controller display works 1 Refrigerant shortage 1 If refrigerant leaks, discharging
normally and the unit performs temperature rises and LEV opening
cooling operation, however, the increases.
capacity cannot be fully obtained. Inspect leakage by checking the
(The air does not cool well.) temperature and opening.
2 Filter clogging Check pipe connections for gas leakage.
2 Open suction grille and check the filter.
Clean the filter by removing dirt or dust on it.
3 Heat exchanger clogging 3 If the filter is clogged, indoor pipe
temperature rises and discharging
pressure increases. Check if heat
exchanger is clogged by inspecting
discharging pressure.
• Clean the heat exchanger.
4 Air duct short cycle 4 Remove the blockage.

7. Remote controller display works 1 Linear expansion valve fault 1 Discharging temperature and indoor heat
normally and the unit performs Opening cannot be adjusted well due to linear exchanger temperature does not rise.
heating operation, however, the expansion valve fault. Inspect the failure by checking discharging
capacity cannot be fully obtained. pressure.
Replace linear expansion valve.
2 Refrigerant shortage 2 If refrigerant leaks, discharging
temperature rises and LEV opening
increases.
Inspect leakage by checking the
temperature and opening.
3 Lack of insulation for refrigerant piping Check pipe connections for gas leakage.
4 Filter clogging 3 Check the insulation.
4 Open suction grille and check the filter.
Clean the filter by removing dirt or dust on it.
5 Heat exchanger clogging 5 If the filter is clogged, indoor pipe
temperature rises and discharging
pressure increases. Check if heat
exchanger is clogged by inspecting
discharging pressure.
Clean the heat exchanger.
6 Air duct short cycle 6 Remove the blockage.
7 Bypass circuit of outdoor unit fault 7 Check refrigerant system during operation.

8. 1 For 3 minutes after temperature 12 Normal operation 12 Normal operation


adjuster turns off, the compressor (For protection of compressor)
will not start operating even if
temperature adjuster is turned on.
2 For 3 minutes after temperature
adjuster turns on, the compressor
will not stop operating even if
temperature adjuster is turned off.
(Compressor stops operating
immediately when turning off by
the remote controller.)

OCH526 37
Phenomena Countermeasure
A flowing water sound or occasional hissing sound is heard. ■ These sounds can be heard when refrigerant and/or water is (are) flowing
in the indoor unit or refrigerant pipe, or when the refrigerant and/or water
is (are) chugging.
Water does not heat or cool well. ■ Clean the filter of water piping. (Flow is reduced when the filter is dirty or
clogged.)
■ Check the temperature adjustment and adjust the set temperature.
■ Make sure that there is plenty of space around the outdoor unit.
Water or vapour is emitted from the outdoor unit. ■ During cooling mode, water may form and drip from the cool pipes and joints.
■ During heating mode, water may form and drip from the heat exchanger
of outdoor unit.
■ During defrosting mode, water on the heat exchanger of outdoor unit
evaporates and water vapour may be emitted.
The operation indicator does not appear in the remote control-
■ Turn on the power switch. “ ” will appear in the remote controller display.
ler display.
“ ” appears in the remote controller display. ■ During external signal control, “ ” appears in the remote controller dis-
play and FTC operation cannot be started or stopped using the remote
controller.
When restarting the outdoor unit soon after stopping it, it does ■ Wait approximately 3 minutes. (Operation has stopped to protect the out-
not operate even though the ON/OFF button is pressed. door unit.)
FTC operates without the ON/OFF button being pressed. ■ Is the on timer set?
Press the ON/OFF button to stop operation.
■ Is the FTC connected to a external signal?
Consult the concerned people who control the FTC.
■ Does “ ” appear in the remote controller display?
Consult the concerned people who control the FTC.
■ Has the auto recovery feature from power failures been set?
Press the ON/OFF button to stop operation.
FTC stops without the ON/OFF button being pressed. ■ Is the off timer set?
Press the ON/OFF button to restart operation.
■ Is the air conditioner connected to a central remote controller?
Consult the concerned people who control the FTC.
■ Does “ ” appear in the remote controller display?
Consult the concerned people who control the FTC.
Remote controller timer operation cannot be set. ■ Are timer settings invalid?
If the timer can be set, WEEKLY , SIMPLE , or AUTO OFF appears in the
remote controller display.
“PLEASE WAIT” appears in the remote controller display. ■ The initial settings are being performed. Wait approximately 3 minutes.
■ If the remote controller is not only for FTC, change it.
An error code appears in the remote controller display. ■ The protection devices have operated to protect the FTC and outdoor unit.
■ Do not attempt to repair this equipment by yourself.
Turn off the power switch immediately and consult your dealer. Be sure to
provide the dealer with the model name and information that appeared in
the remote controller display.

• If the unit cannot be operated properly after test run, refer to the following table to find the cause.
Symptom
Cause
Wired remote controller LED 1, 2 (PCB in outdoor unit)
For about 2 After LED 1, 2 are lighted, LED 2 is • For about 2 minutes following power-on,op-
PLEASE WAIT minutes after turned off, then only LED 1 is eration of the remote controller is not possible
power-on lighted. (Correct operation) due to system start-up. (Correct operation)
• Connector for the outdoor unit’s protection
Only LED 1 is lighted. → device is not connected.
PLEASE WAIT → Error code
Subsequent to LED 1, 2 blink. • Reverse or open phase wiring for the outdoor
about 2 minutes unit’s power terminal block (L1, L2, L3)
Display messages do not after power-on
Only LED 1 is lighted. → • Incorrect wiring between FTC and outdoor
appear even when operation
switch is turned ON (operation LED 1 blinks twice, (incorrect polarity of S1, S2, S3)
lamp does not light up). LED 2 blinks once. • Remote controller wire short
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the FTC, refer to the following table.
LED1 (power for microprocessor) Indicates whether control power is supplied. Make sure that this LED is always lit.
LED2 (power for remote controller) Indicates whether power is supplied to the remote controller.
This LED lights only in the case of the FTC which is connected to the outdoor unit
refrigerant addresses “0”.
LED3 (communication between FTC and outdoor units) Indicates state of communication between the FTC and outdoor units.
Make sure that this LED is always blinking.

OCH526 38
Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller.

Inspection method and


Diagnosis flow Cause
troubleshooting

Check the display time of “PLEASE WAIT”


after turning on the main power.

6 minutes 2 minutes
or more How long is “PLEASE WAIT” or less
• “PLEASE WAIT” • Normal.
kept being displayed on the
remote controller? will be displayed The start-up diagnosis will
during the start-up be over in around 2 minutes.
2 to 6 diagnosis after turning
minutes on the main power.

Are any error codes NO


displayed on the
remote controller?

YES
Check the LED display of the
outdoor controller circuit board.

Are any error codes YES


• Miswiring of indoor/ • Refer to “Self-diagnosis
displayed on the LED?
outdoor connecting action table” in order to
wire solve the trouble.
NO • Breaking of indoor/
outdoor connecting • In case of communication
wire (S3) errors, the display of
• Defective indoor remote controller may not
controller board match the LED display of
• Defective outdoor the outdoor unit.
controller circuit
board

• Defective indoor
controller board
• Defective remote
controller

OCH526 39
LED display of the indoor
controller board
Symptoms: Nothing is displayed on the remote controller
LED1 :
LED2 :
LED3 :

Inspection method and


Diagnosis flow Cause
troubleshooting

Check the voltage between S1


and S2 on the terminal block
(TB4) of the indoor unit which
is used to connect the indoor
unit and the outdoor unit.

NO
AC 198V to AC 264V?
Check the voltage among L(L3) and
N on the terminal block (TB1) of the
YES outdoor power circuit board.

NO • Troubles concerning • Check the power wiring


AC 198V to AC 264V?
power supply to the outdoor unit.
• Check the breaker.
YES
Check the voltage between S1
and S2 on the terminal block
(TB1) of the outdoor unit which
is used to connect the indoor
unit and the outdoor unit.

NO
AC 198V to AC 264V? • Bad wiring of the • Check the wiring of the
outdoor controller outdoor unit.
board • Check if the wiring is bad.
YES • The fuses on the Check if the fuses are blown.
Check the voltage of indoor outdoor controller The fuses on the outdoor
controller board (CN2D). circuit board are controller circuit board will
blown. be blown when the indoor
/outdoor connecting wire
short-circuits.

• Bad wiring of the • Check if miswiring, breaking


outdoor controller or poor contact is causing this
YES board problem. Indoor/outdoor
DC 12V to DC 16V?
• The fuses on the connecting wire is polarized
outdoor controller 3-core type. Connect the
NO circuit board are indoor unit and the outdoor
blown. unit by wiring each pair of
S1, S2 and S3 on the both
Check the voltage of the unit after
side of indoor/outdoor
removing the indoor power board
terminal blocks.
(CN2S).
• Defective indoor • Replace the indoor
controller board controller board.

YES
DC 12V to DC 16V? • Miswiring, breaking • Check if there is miswiring
or poor connection of or breaking of wire.
in door/outdoor
NO
connecting wire

• Defective indoor • Replace the indoor


power board power board.

OCH526 40
LED display of the indoor
controller board
Symptoms: Nothing is displayed on the remote controller LED1 :
LED2 :
LED3 : or

Inspection method and


Diagnosis flow Cause
troubleshooting

Check the voltage between S1 and S2 on the terminal block (TB4)


of the indoor unit which is used to connect the indoor unit and the
outdoor unit.

NO
AC 198V to AC 264V?
YES

Check the status Not lighting.


of the indoor controller
board LED3 display.
Check the looseness or disconnection
of the indoor/outdoor connecting wire.
Blinking.
Are there looseness or YES
disconnection of the indoor/ • Breaking or poor • Fix the breaking or poor
outdoor connecting wire? contact of the indoor/ contact of the indoor/outdoor
NO outdoor connecting connecting wire.
wire
Check the refrigerant address of
the outdoor unit. (SW1-3 to 1-6)

Is the refrigerant NO
address “0”? • Normal • Set the refrigerant
Only the unit which address to “0”. In case of
YES has the refrigerant the multiple grouping
address “0” supplies system, recheck the
Check the LED display of the power to the remote
outdoor unit after turning on the refrigerant address again.
controller
main power again.

Not displayed.
Is anything displayed? • Defective outdoor • Replace the outdoor
controller circuit controller circuit board.
Displayed. board

Is “EA” or “Eb” NO
displayed?
YES YES
Is “E8” displayed? • Defective outdoor • Replace the outdoor
controller circuit controller circuit board.
NO board
Can the unit be restarted?

Can all the indoor NO


unit be operated? • Defective indoor • Replace the indoor controller
controller board board of the indoor unit which
Check the voltage between S2 YES doesn’t operate.
and S3 on the terminal block of • Influence of • Not abnormal.
the outdoor unit. electromagnetic There may be the influence
noise of electromagnetic noise.
Check the transmission wire
and get rid of the causes.
NO
DC 17V to DC 28V? • Defective outdoor • Replace the outdoor
power circuit board power circuit board.
YES
• Defective indoor • Replace the indoor
power board power board.

OCH526 41
LED display of the indoor
controller board
LED1 :
Symptoms: Nothing is displayed on the remote controller LED2 : or
LED3 : —

Inspection method and


Diagnosis flow Cause
troubleshooting

Check the voltage of the


terminal block (TB6) of
the remote controller.

YES
DC 10V to DC 16V? • Defective • Replace the
remote controller remote controller.

NO

Check the status Lighting


• Breaking or poor • Check if there is breaking
of the LED2. contact of the remote or poor contact of the
controller wire remote controller wire.
Blinking Check the voltage of the
terminal block (TB5)
connecting the remote
Check the status of the LED2 controller wire.
after disconnecting the remote If it is not between DC 10V
controller wire from the terminal and DC16V, the indoor
block (TB5) of the indoor unit. controller board must be
defective.

Check the status Lighting


• The remote controller • Check if the remote
of the LED2.
wire short-circuits controller wire is
short-circuited.
Blinking

• Defective indoor • Replace the indoor


controller board controller board.

OCH526 42
• Before repair
Frequent calling from customers
Phone Calls From Customers How to Respond Note
Unit does
The operating display of remote
Check if power is supplied to air conditioner.
not operate controller does not come on. Nothing appears on the display unless power is
at all. supplied.
Unit cannot be restarted for a Wait around 3 minutes to restart unit.
while after it has stopped. The air conditioner is in a state of being protected
by the microcomputer’s directive. Once the
compressor is stopped, the unit cannot be
restarted for 3 minutes. This control is also applied
when the unit is turned on and off by remote
controller.

Error code appears and blinks Error code will be displayed if any protection Refer to “SELF-DIAGNOSIS
on the display of remote devices of the air conditioner are actuated. ACTION TABLE”.
controller. What is error code? Check if servicing is
required for the error.

Remote
“PLEASE WAIT” is displayed
Wait around 2 minutes.
controller on the screen. An automatic startup test will be conducted for
2 minutes when power is supplied to the air
conditioner. “PLEASE WAIT” will be kept being
displayed while that time.

“FILTER” is displayed on the This indicates that it is time to clean the air filters. Display time of “FILTER”
screen. Clean the air filters. Press the FILTER button on depends on the model.
the remote controller twice to clear “FILTER” from Long life filter: 2500 hrs.
the display. Regular filter: 100 hrs.
See the operation manual that came with the
product for how to clean the filters.

“STANDBY” is displayed on the This is displayed when the unit starts HEAT
screen. operation, when the thermostat puts the
compressor in operation mode, or when the
outdoor unit ends DEFROST operation and
returns to HEAT operation.
The display will automatically disappear around
10 minutes later.
While “STANDBY” is displayed on the remote
controller, the airflow amount will be restricted
because the indoor unit’s heat exchanger is not
fully heated up. In addition to that, the up/down
vane will be automatically set to horizontal blow
in order to prevent cold air from directly blowing
out to human body. The up/down vane will return
to the setting specified by the remote controller
when “STANDBY” is released.
“DEFROST” is displayed on The outdoor unit gets frosted when the outside
the screen. (No air comes out of temperature is low and the humidity is high.
the unit.) “DEFROST” indicates the DEFROST
operation is being performed to melt this frost. The
DEFROST operation ends in around 10 minutes
(at most 15 minutes).
During the DEFROST operation, the indoor unit’s
heat exchanger becomes cold, so the fan is
stopped. The up/down vane will be automatically
set to horizontal blow in order to prevent cold air
from directly blowing out to human body. The
display will turn into “STANDBY” when DEFROST
operation ends.

OCH526 43
Phone Calls From Customers How to Respond Note
The room cannot be cooled or heated sufficiently.
Check the set temperature of remote controller.
The outdoor unit cannot be operated if the set
temperature is not appropriate.
The outdoor unit operates in the following modes.
COOL: When the set temperature is lower
than the room temperature.
HEAT: When the set temperature is higher
than the room temperature.
Check if filters are not dirty and clogged. If filters
are clogged, the airflow amount will be reduced
and the unit capacity will be lowered. See the
instruction manual that came with the product for
how to clean the filters.
Check there is enough space around the air
conditioner.
If there are any obstacles in the air intake or air
outlet of indoor/outdoor units, they block the
airflow direction so that the unit capacity will be
lowered.
Sound
A gas escaping sound is heard
This is not a malfunction.
comes out sometimes. This is the sound which is heard when the flow of
from the air refrigerant in the air conditioner is switched.
conditioner.
A cracking sound is heard This is not a malfunction.
sometimes. This is the sound which is heard when internal
parts of units expand or contract when the
temperature changes.
A buzzing sound is heard This is not a malfunction.
sometimes. This is the sound which is heard when the outdoor
unit starts operating.
A ticking sound is heard from This is not a malfunction.
the outdoor unit sometimes. This is the sound which is heard when the fan of
the outdoor unit is controlling the airflow amount
in order to keep the optimum operating condition.
 A sound, similar to water  This is not a malfunction.
flowing, is heard from the unit. This is the sound which is heard when the
refrigerant is flowing inside the indoor unit.
Something
The fan speed does not match
This is not a malfunction.
is wrong the setting of the remote During the DRY operation, the blower’s ON/OFF is
with the controller during DRY controlled by the microprocessor to prevent
blower….. operation.(No air comes out overcooling and to ensure efficient dehumidification.
sometimes during DRY The fan speed cannot be set by the remote
operation.) controller during DRY operation.
The fan speed does not match This is not a malfunction. The up/down vane will be
the setting of the remote 1) When the HEAT operation starts, to prevent the automatically set to
controller in HEAT operation. unit from blowing cold air, the fan speed is horizontal blow in these
gradually increased from zero to the set speed, cases listed up on the left
in proportion to the temperature rise of the (1)~3)). After a while, the
discharged air.
up/down vane will be
2) When the room temperature reaches the set
automatically moved
temperature and the outdoor unit stops,
according to the setting of
the unit starts the LOW AIR operation.
3) During the HEAT operation, the DEFROST the remote controller.
operation is performed to defrost the outdoor
unit. During the DEFROST operation, the
blower is stopped to prevent cold air coming
out of the indoor unit.

OCH526 44
Phone Calls From Customers How to Respond Note
Something Air blows out for a while after This is not a malfunction. However, this control is also
is wrong HEAT operation is stopped. The blower is operating just for cooling down the applied to the models which
with the heated-up air conditioner. This will be done within has no electric heater.
blower….. 1 minute.
This control is conducted only when the HEAT
operation is stopped with the electric heater ON.
Something
The airflow direction is changed
If the up/down vane is set to downward in COOL
is wrong during COOL operation. operation, it will be automatically set to horizontal
with the blow by the microprocessor in order to prevent
airflow water from dropping down.
direction…. “1 Hr.” will be displayed on the remote controller if
the up/down vane is set to downward with the fan
speed set to be less than “LOW”.
The airflow direction is changed In HEAT operation, the up/down vane is “STANDBY” will be displayed
during HEAT operation. automatically controlled according to the on the remote controller in
(The airflow direction cannot be temperature of the indoor unit’s heat exchanger. case of 1) and 2).
set by remote controller.) In the following cases written below, the up/down “DEFROST” will be
vane will be set to horizontal blow, and the setting displayed on the screen in
cannot be changed by remote controller.
case of 3).
1) At the beginning of the HEAT operation
2) While the outdoor unit is being stopped by
thermostat or when the outdoor unit gets started
to operate.
3) During DEFROST operation
The airflow direction will be back to the setting of
remote controller when the above situations are
released.
The airflow direction does not 1) Check if the vane is set to a fixed position.
change. (Check if the vane motor connector is
removed.)
(Up/down vane, left/right louver) 2) Check if the air conditioner has a function for
switching the air direction.
3) If the air conditioner does not have that
function, “NOT AVAILABLE” will be displayed
on the remote controller when “AIR
DIRECTION” or “LOUVER” button is pressed.
The air conditioner starts operating even though
Check if you set ON/OFF timer.
any buttons on the remote controller are not The air conditioner starts operating at the time
pressed. designated if ON timer has been set before.
Check if any operations are ordered by distant There might be a case that
control system or the central remote controller. “CENTRALLY CONTROLLED
While “CENTRALLY CONTROLLED INDICATOR” INDICATOR” will not be
is displayed on the remote controller, the air displayed.
conditioner is under the control of external directive.
Check if power is recovered from power failure
(black out).
The units will automatically start operating when
power is recovered after power failure (black out)
occurs. This function is called “power failure
automatic recovery ”.
The air conditioner stops even though any
Check if you set ON/OFF timer. There might be a case that
buttons on the remote controller are not pressed. The air conditioner stops operating at the time “CENTRALLY
designated if OFF timer has been set before. CONTROLLED INDICATOR”
Check if any operations are ordered by distant will not be displayed.
control system or the central remote controller.
While “CENTRALLY CONTROLLED INDICATOR” is
displayed on the remote controller, the air conditioner is
under the control of external directive.

OCH526 45
Phone Calls From Customers How to Respond Note
A white mist is expelled from the indoor unit. This is not a malfunction.
This may occur when the operation gets started in
the room of high humidity.
Water or moisture is expelled from the outdoor Cooling: when pipes or piping joints are cooled, they
unit. get sweated and water drips down.
Heating: water drips down from the heat exchanger.
* Make use of optional parts “Drain Socket” and
“Drain pan” if these water needs to be recovered and
drained out for once.
The display of wireless remote controller gets dim Batteries are being exhausted. Replace them and
or does not come on. press the reset button of remote controller.
The indoor unit doesn’t receive a signal from
remote controller at a long distance.

OCH526 46
9-6. HOW TO CHECK THE PARTS
PUHZ-SHW80VHA PUHZ-SHW112VHA
PUHZ-SHW112YHA PUHZ-SHW140YHA
Parts name Check points

Thermistor (TH3) Disconnect the connector then measure the resistance with a tester.
<Liquid> (At the ambient temperature 10~30)
Thermistor (TH4)
<Discharge> Normal Abnormal
Thermistor (TH6) TH4 160k~410k
<2-phase pipe>
TH3
Thermistor (TH7)
<Ambient> TH6
Thermistor (TH8) TH7 4.3k~9.6k Open or short
<Heatsink> TH32
Thermistor (TH32) TH33
<Suction>
TH34
Thermistor (TH33)
<Ref. check> TH8 39k~105k
Thermistor (TH34)
<Comp. surface>

Fan motor Refer to next page.


(MF1,MF2)

Solenoid valve coil Measure the resistance between the terminals with a tester.
<Four-way valve> (At the ambient temperature 20)
(21S4)
Normal Abnormal

1435$150 Open or short

Motor for compressor Measure the resistance between the terminals with a tester.
(MC) U (Winding temperature 20)
Normal Abnormal
V HRP71, 100V HRP100, 125Y
Open or short
W 0.188  0.302 

Linear expansion valve Disconnect the connector then measure the resistance with a tester.
(LEV-A/LEV-B/LEV-C) (Winding temperature 20)

Gray
M 1 Normal Abnormal
Orange
2
Red
3 Gray - Black Gray - Red Gray - Yellow Gray - Orange
Yellow
4
Open or short
Black
5
46$3

Solenoid valve coil Measure the resistance between the terminals with a tester.
(At the ambient temperature 20)
<Bypass valve>
(SV) Normal Abnormal

1197$10 Open or short

OCH526 47
Check method of DC fan motor (fan motor / outdoor controller circuit board)

Notes
· High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNF1, 2) for the motor with the power supply on.
(It causes trouble of the outdoor controller circuit board and fan motor.)
Self check
Symptom : The outdoor fan cannot turn around.

Fuse check
Check the fuse (F5) on outdoor
controller board.

Replace outdoor controller board (C.B)


Did the fuse blow? Yes
and fan motor (MF1, 2).
No

Wiring contact check


Contact of fan motor connector (CNF1, 2)

Is there contact failure? Yes Recover wiring.


No
Power supply check (Remove the connector (CNF1, 2))
Measure the voltage in the outdoor controller circuit board.
TEST POINT
: VDC (between 1 (+) and 4 (-) of the fan connector): VDC DC280~380V
TEST POINT : VCC (between 5 (+) and 4 (-) of the fan connector): VCC DC15V

Is the voltage normal? Yes Replace the fan motor.


Yes OK
No
Check the operation of fan. END
Replace outdoor
controller board. NG
Replace outdoor controller board.
OK
Check the operation. END
NG
Replace the fan motor.

9-7. HOW TO CHECK THE COMPONENTS


<HIGH PRESSURE SENSOR>

Vout (V) MULTI


CONTROLLER BOARD
4.5
5V DC
WHT 3
2.5
SENSOR

Vout BLU 2 MICRO


PROCESSOR
BLK 1

GND
0.5 63HS
-
: 5V (DC)
2.5 5
PRESSURE -
: Output Vout (DC)
(MPa)

OCH526 48
<Thermistor feature chart> 50
Low temperature thermistors
• Thermistor <Liquid> (TH3)
• Thermistor <2-phase pipe> (TH6) 40
• Thermistor <Ambient> (TH7)
• Thermistor <Suction> (TH32)

Resistance (k)
• Thermistor <Ref. check> (TH33)
30
Thermistor R0 = 15k' ± 3%
B constant = 3480 ± 2%
1 1
Rt =15exp{3480( 273+t – 273 )} 20
0: 15k' 30: 4.3k'
10: 9.6k' 40: 3.0k'
20: 6.3k' 10
25: 5.2k'

0
-20 -10 0 10 20 30 40 50
Temperature ()

Medium temperature thermistor 200

• Thermistor <Heatsink> (TH8)


*SHW80, 112VHA only

Thermistor R50 = 17k' ± 2% 150


B constant = 4150 ± 3%
Resistance (k)

1 1
Rt =17exp{4150( 273+t – 323)}

0: 180k' 100
25: 50k'
50: 17k'
70: 8k'
90: 4k' 50

0
25 50 75 100 125
Temperature ()

500
High temperature thermistor
• Thermistor <Discharge> (TH4)
• Thermistor <Comp. surface> (TH34)
400

Thermistor R120 = 7.465k' ± 2%


B constant = 4057 ± 2%
Resistance (k)

1 1 300
Rt =7.465exp{4057( 273+t – 393)}

20: 250k' 70: 34k'


30: 160k' 80: 24k' 200
40: 104k' 90: 17.5k'
50: 70k' 100: 13.0k'
60: 48k' 110: 9.8k' 100

0
25 50 75 100 120
Temperature ()

OCH526 49
Linear expansion valve
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal.
<Connection between the outdoor controller board and the linear expansion valve>

Outdoor controller board

DC12V

LEV Gray 1
Drive circuit
3
:4
:4 Orange 2
M 2
:3
:3 Red 3
1 5
6 4 Yellow 4 :2
:2

:1 Black 5 :1

Connector LEV-A
LEV-B
LEV-C

<Output pulse signal and the valve operation>

Output
Output
(Phase) 5 6 7 8 Opening a valve : 8 → 7 → 6 → 5 → 4 → 3 → 2 → 1 → 8
1 2 3 4
Closing a valve : 1 → 2 → 3 → 4 → 5 → 6 → 7 → 8 → 1
:1 ON ON OFF OFF OFF OFF OFF ON The output pulse shifts in above order.

:2 OFF ON ON ON OFF OFF OFF OFF · When linear expansion valve operation stops, all output phase
become OFF.
:3 OFF OFF OFF ON ON ON OFF OFF
· When the switch is turned on, 700 pulse closing valve signal will
:4 OFF OFF OFF OFF OFF ON ON ON
be sent till it goes to A point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.)
(2) Linear expansion valve operation
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valve : however, when the
 pulse number moves from B to A or when the valve is locked,
Valve position (capacity)

sound can be heard.


No sound is heard when the pulse number moves from B to A in
case coil is burnt out or motor is locked by open-phase.

· Sound can be detected by placing the ear against the screw driver
handle while putting the screw driver to the linear expansion
valve.
Close
Open

500 pulse
 Opening a valve
all the way

 Pulse number

Extra tightening (about 32 pulse)

OCH526 50
(3) How to attach and detach the coil of linear expansion valve
<Composition>
Linear expansion valve is separable into the main body and the coil as shown in the diagram below.

Stopper Main body


Coil

Lead wire

<How to detach the coil>

Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and detach the coil by pulling it
upward.
Be sure to detach the coil holding main body firmly. Otherwise
pipes can bend due to pressure.

<How to attach the coil>

Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and attach the coil by inserting
it downward into the main body. Then securely attach the coil
stopper to main body. (At this time, be careful that stress is not
Be sure to attach
added to lead wire and main body is not wound by lead wire.)
the stopper.
If the stopper is not firmly attached to main body, coil may be
detached from the main body and that can cause defective
operation of linear expansion valve.
To prevent piping stress, be sure to attach the coil holding the
main body of linear expansion valve firmly. Otherwise pipe may
break.

OCH526 51
9-8. EMERGENCY OPERATION
(1) When the error codes shown below are displayed on outdoor unit or microprocessor for wired remote controller or indoor
unit has a failure, but no other problems are found, emergency operation will be available by setting the emergency opera-
tion switch (SWE) on indoor controller board to ON and short-circuiting the connector (CN31) on outdoor controller board.
LWhen following abnormalities occur, emergency operation will be available.
Error code Inspected content
U4 Open/short of pipe thermistor (TH3/TH6/TH7/TH32/TH33/TH8)
UE Open of pressure sensor (T63HS)
E8 Indoor/outdoor unit communication error •Signal receiving error (Outdoor unit)
E9 Indoor/outdoor unit communication error •Transmitting error (Indoor unit)
E0 ~ E7 Communication error other than outdoor unit
Ed Communicaiton error between outdoor controller board and M-NET board (Serial communication error)

(2) Check the following items and cautions for emergency operation
1 Make sure that there is no abnormality in outdoor unit other than the above abnormalities. (Emergency operation will not
be available when error code other than the above are indicated.)
2 For emergency operation, it is necessary to set the emergency operation switch (SWE) on indoor controller board. Refer
to the electrical wiring diagram of indoor unit for how to set the indoor unit.
3 During emergency operation, the air-conditioner will continuously be operated by supplying power and stopping it: It can
not be turned on or off by remote control, and temperature control is not possible.
4 Do not perform emergency heating operation for an extended period of time: If the outdoor unit starts defrosting during
this period, cold air will blow out from the indoor unit.
5 Do not perform emergency cooling operation for more than 10 hours: Neglecting this could result in freezing the heat
exchanger in indoor unit.

(3) Emergency operation procedure


1 Turn the main power supply off.
2 Turn on the emergency operation switch (SWE) on indoor controller board.
3 Set the shorting pins of emergency operation connector (CN31) on outdoor controller board to ON.
4 Use SW4-2 on outdoor controller board to set the operation mode (cooling or heating). (SW4-1 is not used.)

SW4 CN31 Shorting pins


ON Heating ON

1 2 Cooling OFF

5 Turning the main power supply on will start the emergency operation.
SW4
(4) Releasing emergency operation Heating
ON
1 Turn the main power supply off.
2 Set the emergency operation switch (SWE) on indoor controller board to OFF.
3 Set the shorting pins of emergency operation connector (CN31) on outdoor controller
board to OFF.
4 Set SW4-2 on outdoor controller board as shown in the right. 1 2 Cooling

w If shorting pins are not set on emergency operation connector (CN31), the setting remains OFF.

OCH526 52
(5) Operation data during emergency operation
During emergency operation, no communication is performed with the indoor unit, so the data items needed for operation
are set to the following values:

Operation mode
Operation data Remarks
COOL HEAT

Intake temperature (TH1) 27 20.5 —

Indoor pipe temperature (TH2) 5 45 —

Indoor 2-phase pipe temperature (TH5) 5 50 —

Set temperature 25 22 —

Pressure saturation temperature (T63HS) 50 50 (+1)

Liquid temperature (TH3) 45 5 (+1)

Discharge pipe temperature (TH4) 80 80 (+1)

2-phase pipe temperature (TH6) 50 5 (+1)

Ambient temperature (TH7) 35 7 (+1)

Temperature difference code (intake temperature - set temperature) (Tj) 5 5 —

Discharge superheat (SHd) 30deg 30deg (+2)

Sub-cool (SC) 5deg 5deg (+2)

+1: If the thermistor temperature data is normal (not open/short), that data is loaded into the control as valid data.
When the unit enters emergency operation and TH values are mismatched, set the thermistors
to open/short. And the unit runs emegency operation with the values listed above.
+2: If one thermistor is set to open/short, the values for each will be different from the list above.

[Example] When pipe temperature thermistor (TH3) has an open or short circuit.

Thermistor COOL HEAT


Discharge superheat (SHd)
TH3 45 5
Cooling = TH4 - T63HS = Tc - Te
Ta Tb Heating = TH4 - T63HS = Td - Tf
TH6 Degree of subcooling (SC)
Regard normal figure as effective data. Cooling = T63HS - TH3 = Te - 45
Heating = T63HS - TH2 = Tf - 45
Tc Td
TH4
Regard normal figure as effective data.

TH5 5 50

TH2 5 45

Te Tf
T63HS
Regard normal figure as effective data.

OCH526 53
9-9. TEST POINT DIAGRAM <CAUTION> TEST POINT1 is high voltage.
Outdoor controller circuit board
PUHZ-SHW80VHA PUHZ-SHW112VHA
PUHZ-SHW112YHA PUHZ-SHW140YHA
CNDM
1 to 2:
SW1 Input of low-level sound priority
Manual defrost, detect mode
SW7 SW9 history record reset, 1 to 3: CN51
Demand control setting Function switch refrigerant address Input of external contact point External signal output
• Compressor operat-
ing signal
SW6 • Abnormal signal
Model select
SW4 CN52C
Test operation Connect to the power
circuit board
SWP (SHW80, 112V)
Pump down

SW5
Function switch
SW8 SV2
Pipe replace Bypass valve
Wiring replace
CNM SV1
Connect to A control
service tool Drain hose heater output

CNMNT
Connect to
M-NET adapter(CN5) 21S4
Four-way valve
CNVMNT
Connect to
M-NET adapter(CND)
CN4
LEV-A,B,C Transmission to out-
Linear expansion valve door power circuit
63HS board (CN4)
Pressure sensor
63L
Low pressure switch
CN2
TH4 Connect to the outdoor
Thermistor power circuit board (CN2)
<Discharge> 1-5: Reception from
TH3 power circuit board
Thermistor <Liquid> 2-5: Zero cross signal
TH7/6 (0-5V DC)
Thermistor 3-4: Not used
<Ambient/ (SHW112,140Y)
2-phase pipe> 18V DC
TH32 (SHW80,112V)
Thermistor <Suction> 6-5: 16V DC
7-5: 16V DC
TH33
Thermistor
CNAC
<Ref. check>
2 to 4:
Power supply for outdoor
VFG controller circuit board
(Voltage between (230V AC)
right pins of PC5C 1 to 3:
and PC5D, pin 3 Power supply for indoor
and pin 4) and outdoor unit connection
(Same as wire (230V AC)
(CNF17(+)-4(-))
63H
High pressure
VSP switch
(Voltage between pins
of C5A, C5B):
DC 0V(when stopped), CNF1, CNF2 CNDC
DC 1– 6.5V Connect to the fan motor 280V - 380 DC (1+, 3-) CNS
(when operated) 1-4: 280 - 380V DC (Outdoor power circuit S1-S2: 230V AC
5-4: 15V DC board for SHW80,112V)
6-4: 0-6.5V DC (Noise filter circuit board
7-4: 15V DC(When stopped) for SHW112,140Y)
7.5V DC(When operated)
(0V-15V pulse)

OCH526 54
Outdoor noise filter circuit board
PUHZ-SHW112YHA PUHZ-SHW140YHA

LI1, LI2, LI3, NI


POWER SUPPLY
LI1-LI2/LI-LI3/LI3-LI1 : AC400V input
LI1-NI/LI2-NI/LI3-NI : AC230V input
(Connect to the terminal block (TB1))

GD1
Connect to the earth

CNAC1, CNAC2
AC230V
(Connect to the GD3
outdoor controller Connect to the earth
circuit board (CNAC))

CNDC
(Connect to the
outdoor controller
circuit board
(CNDC))
CNCT
Primary current
(Connect to the
outdoor power
circuit board (CN5))

LO1, LO2, LO3


CNL NO
POWER SUPPLY
Connect to the ACL4 Connect to the outdoor
LO1-LO2/LO2-LO3/LO3-LO1 : AC400V OUTPUT
converter circuit board (Connect to the outdoor power circuit board (TB-L1, L2, L3))
(N-IN)

OCH526 55
Brief Check of POWER MODULE
Outdoor power circuit board * Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.).
PUHZ-SHW80VHA If they are short-circuited, it means that they are broken.
1. Check of POWER MODULE
PUHZ-SHW112VHA 1 Check of DIODE circuit
R - L1 , S - L1 , R - N1 , S - N1
2 Check of IGBT circuit
L2 - N1
3 Check of INVERTER circuit
P - U , P - V , P - W , N1 - U , N1 - V , N1 - W
Note: The marks R , S , L1 , L2 , P , N1 , U , V and W
shown in the diagram are not actually printed on the board.

CN2
Connect to the outdoor controller circuit board (CN2)
1-5: Transmitting signal to outdoor controller circuit
CN4
board (0-5 V DC)
Connect to the outdoor
2-5: Zero cross signal (0-5 V DC)
controller circuit board (CN4)
3-4: 18 V DC
6-5: 16 V DC
7-5: 16 V DC
N2 CN52C CNDC
Power Connect to the smoothing 52C driving signal 280-380 V DC (1+, 3-)
capacitor CB - Connect to the outdoor Connect to the outdoor
module E2, E3
controller circuit board controller circuit board
(CN52C) (CNDC) Connect to the earth

S R

W V U L2 P N1 L1

U/V/W P2 DCL1, DCL2 EI, E4 CNAC1, CNAC2 NI, LI


Connect to the compres- Connect to the smooth- Connect to DCL Connect to the 230 V AC Voltage of 230 V AC is
sor (MC) Voltage among ing capacitor CB + earth Connect to the out- input (Connect to the ter-
phases: 10 V-180 V AC door controller circuit minal block (TB1))
board (CNAC)

OCH526 56
Outdoor power circuit board Brief Check of POWER MODULE
PUHZ-SHW112YHA * Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.).
PUHZ-SHW140YHA If they are short-circuited, it means that they are broken.
1. Check of DIODE MODULE
L1 - P1 , L2 - P1 , L3 - P1 , L1 - N1 , L2 - N1 , L3 - N1
2. Check of DIP-IPM
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W

Note: The marks L1 , L2 , L3 , N1 , N2 , P1 , P2 , U , V and W


shown in the diagram are not actually printed on the board.

TB-N1 TB-U, TB-V, TB-W


Connect to the CK capacitor Connect to the compressor (MC)
Voltage among phases:
10V-400V AC

Diode module
N2
W V U P2

DIP-IPM

P1 L1 L2 L3 N1

TAB connector
on X52CA
Connect to the
RS resistor

CN4 CN5 CN7 TB-L1, TB-L2, TB-L3


Detection of primary Connect to the Connect to the outdoor
Connect to the
current (Connect to outdoor converter converter circuit board
outdoor controller
the outdoor noise filter circuit board (CN7) (L1-OU, L2-OU, L3-OU)
circuit board (CN4)
circuit board (CNCT)) 400V AC

CN2 CN6
Connect to the outdoor controller circuit board (CN2) Thermistor
1-5: Power circuit board → Transmitting <Heat sink> (TH8)
signal to the controller board (0-5V DC)
2-5: Zero cross signal (0-5V DC)
3-4: Not used
6-5: 16V DC
7-5: 16V DC
[5:– 1, 2, 6, 7 : + ]

OCH526 57
Outdoor converter circuit board
PUHZ-SHW112YHA
PUHZ-SHW140YHA

CK-OU L1-IN, N-IN L1-A1


Connect to the CK capacitor Connect to the noise filter Connect to the ACL1
circuit board (LO1, No)

CN7
Connect to the
outdoor power
circuit board
(CN7)

L1-A2, L2-A2, L3-A2 L1-OU, L2-OU, L3-OU


Connect to the ACL1, ACL2, ACL3 Connect to the outdoor power circuit board
(TB-L1, L2, L3)

OCH526 58
9-10. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS
(1) Function of switches
The black square (■) indicates a switch position.
Type Action by the switch operation
of Switch No. Function Effective timing
switch ON OFF
When compressor is working
1 Forced defrost +1 Start Normal in heating operation. +1
2 Abnormal history clear Clear Normal off or operating
ON ON ON ON

3
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
0 1 2 3
ON ON ON ON

4
SW1 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Dip 4 5 6 7
switch Refrigerant address ON ON ON ON
When power supply ON
setting *2
5 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
8 9 10 11
ON ON ON ON

6
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
12 13 14 15

1 Test run Operating OFF


SW4 Under suspension
2 Test run mode setting Heating Cooling
1 Use of existing pipe Used Not used Always
SW8 2 No function — — —
Separate indoor/outdoor
3 Used Not used When power supply ON
unit power supplies
Push SWP Pump down Start Normal Under suspension
switch

*1 Forced defrost should be done as follows.


1 Change the DIP SW1-1 on the outdoor controller board from OFF to ON.
2 Forced defrost will start by the above operation 1 if all these conditions written below are satisfied.
• Heat mode setting
• 10 minutes have passed since compressor started operating or previous forced defrost finished.
• Pipe temperature is less than or equal to 8:.
Forced defrost will finish if certain conditions are satisfied.
Forced defrost can be done if above conditions are satisfied when DIP SW1-1 is changed from OFF to ON.
After DIP SW1-1 is changed from OFF to ON, there is no problem if DIP SW1-1 is left ON or changed to OFF again. This
depends on the service conditions.

*2 When the air to water system is used, up to 6 refrigerant address (0 to 5) can be assigned.

OCH526 59
The black square (■) indicates a switch position.
Type of Action by the switch operation
Switch No. Function Effective timing
Switch ON OFF
1 No function — — —
Power failure
2 Auto recovery No auto recovery When power supply ON
SW5 automatic recovery *2
3,4,5 No function — — —
6 Model select Following SW5-6 reference

1 SW7-1 SW7-2 Power consumption


Setting of demand (Demand switch ON)

control OFF OFF 0% (Operation stop)


Always
*3 ON OFF 50%
SW7 2
OFF ON 75%
*4

3 Defrost Hz setting Defrost Hz % 0.54 Normal Always


4 No function — — —
Dip
5 No function — — —
switch
6 Defrost setting For high humidity Normal Always
1 No function — — —
2 Function switch Valid Normal Always

SW9-3 SW9-4 Ambient temp.


SW9
Starting Ambient temp. OFF OFF ≤ 3 °C (Initial setting)
3,4 of flash injection Always
OFF ON ≤ 0 °C
ON OFF ≤ -3 °C
ON ON ≤ -6 °C
1
2
3 MODEL SW6 SW5-6 MODEL SW6 SW5-6

4 80V
ON ON ON
112Y OFF
ON
SW6 OFF OFF OFF
1 2 3 4 5 6
5 Model select 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8

ON ON ON ON
6 112V OFF
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6
140Y OFF
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6

7
8
SW5 6

*2 “Power failure automatic recovery” can be set by either remote controller or this DIP SW. If one of them is set to ON,
“Auto recovery” activates. Please set “Auto recovery” basically by remote controller because all units do not have DIP SW.
Please refer to the indoor unit installation manual.
*3 SW7-1,2 are used for demand control. SW7-1,2 are effective only at the demand control.
(Refer to next page : Special function (b))
*4 Please do not use SW7-3, 4 ,6 usually. Trouble might be caused by the usage condition.

(2) Function of connector

Action by open/short operation


Types Connector Function Effective timing
Short Open
Connector CN31 Emergency operation Start Normal When power supply ON

OCH526 60
Special function
(a) Low-level sound priority mode (Local wiring)
Unit enters into Low-level sound priority mode by external signal input setting.
Inputting external signals to the outdoor unit decreases the outdoor unit operation sound 3 to 4 dB lower than that of usual.
Adding a commercial timer or on-off switch contactor setting to the CNDM connector which is optional contactor for demand
input located on the outdoor controller board enables to control compressor operation frequency.
W The performance depends on the load of conditioned outdoor temperature.

NOTE: When the Dip SW 9-1 on the control board of the outdoor unit is ON, set Dip SW9-1 to OFF.

How to wire
<Low-level sound priority mode circuit>
Insulate this point securely as
Adapter for external
this is not used. signal input Outdoor unit
Purchased locally (PAC-SC36NA-E) controller board

Red 3

Relay Brown 2

supply Orange 1

~ SW1 X
X CNDM

SW1 : Switch
X : Relay (Contact spec. : DC1mA) Max. 10 m including local wiring

1) Make the circuit as shown above with adapter for external signal input (PAC-SC36NA-E).
2) Turn SW1 to on for Low-level sound priority mode.
Turn SW1 to off to release Low-level sound priority mode and normal operation.

(b) On demand control (Local wiring)


Demand control is available by external input. In this mode, power consumption is decreased within the range of usual 0~100%.

How to wire
Basically, the wiring is same with (a).
Connect an SW 1 which is procured locally between Orange and Red (1 and 3) of the adapter for external signal input (PAC-
SC36NA-E), and insulate the tip of the brown lead wire.

It is possible to set it to the following power consumption (compared with ratings) by setting the SW7-1, 2.
Power consumptopn
SW7-1 SW7-2
(SW1 ON)
OFF OFF 0 % (Operation stop)
ON OFF 50 %
OFF ON 75 %

OCH526 61
<Display function of inspection for outdoor unit>
The blinking patterns of both LED1 (green) and LED2 (red) indicate the types of abnormality when it occurs. Types of abnor-
mality can be indicated in details by connecting an optional part “A-Control Service Tool (PAC-SK52ST)” to connector CNM on
outdoor controller board.

[Display]
(1)Normal condition
Outdoor controller board A-Control Service Tool
Unit condition
LED1 (Green) LED2 (Red) Error code Indication of the display
When the power is turned on Lighted Lighted Alternately blinking display
When unit stops Lighted Not lighted 00, etc. Operation mode
When compressor is warming up Lighted Not lighted 08, etc.
When unit operates Lighted Lighted C5, H7 etc.

(2)Abnormal condition
Indication Error
Outdoor controller board Error Detailed
Contents code Inspection method reference
LED1 (Green) LED2 (Red) *1 page

1 blinking 2 blinking Connector(63L) is open. F3


Check if connector (63H or 63L) on the outdoor controller P.26
Connector(63H) is open. F5 board is not disconnected. P.26
2 connectors are open. F9 Check continuity of pressure switch (63H or 63L) by tester. P.27
2 blinking 1 blinking Miswiring of indoor/outdoor unit conne- —
Check if indoor/outdoor connecting wire is connected correctly. P.27
cting wire, excessive number of indoor
units (4 units or more) Check if 4 or more indoor units are connected to outdoor unit. (EA)
Miswiring of indoor/outdoor unit co- — Check if noise entered into indoor/outdoor connecting wire P.27
nnecting wire (converse wiring or di-
sconnection) or power supply. (Eb)
Re-check error by turning off power, and on again.
Startup time over P.27
— (EC)
2 blinking Indoor/outdoor unit communication error E6
Check if indoor/outdoor connecting wire is connected correctly. *2
(signal receiving error) is detected by in-
door unit. Check if noise entered into indoor/outdoor connecting wire or
Indoor/outdoor unit communication error
(transmitting error) is detected by indoor E7 power supply. *2
unit. Check if noise entered into indoor/outdoor controller board.
Indoor/outdoor unit communication error Re-check error by turning off power, and on again.
(signal receiving error) is detected by
— P.33
outdoor unit. (E8)
Indoor/outdoor unit communication error —
(transmitting error) is detected by outdoor P.33
unit. (E9)
3 blinking Remote controller signal receiving E0
Check if connecting wire of indoor unit or remote controller P.32
error is detected by remote controller. is connected correctly.
Remote controller transmitting error E3 Check if noise entered into transmission wire of remote P.33
is detected by remote controller. controller.
Re-check error by turning off power, and on again.
Remote controller signal receiving E4 P.32
error is detected by indoor unit.
Remote controller transmitting error E5 P.33
is detected by indoor unit.
4 blinking Error code is not defined. EF
Check if remote controller is MA remote controller(PAR-21MAA). P.33
Check if noise entered into transmission wire of remote controller.
Check if noise entered into indoor/outdoor connecting wire.
Re-check error by turning off power, and on again.
5 blinking Serial communication error Ed
Check if connector (CN4) on outdoor controller board and P.33
<Communication between outdoor
controller board and outdoor power outdoor power board is not disconnected.
board> Check if there is poor connection of connector on outdoor
<Communication between outdoor
controller board and M-NET P.C. board> controller board(CNMNT and CNVMNT).
Communication error of M-NET Check M-NET communication signal.
A0~A8 P.35~
system P.38
*1.Error code displayed on remote controller
*2.Refer to service manual for indoor unit.

OCH526 62
Indication Error
Outdoor controller board Error Detailed
Contents code Inspection method reference
LED1 (Green) LED2 (Red) +1 page

3 blinking 1 blinking Abnormality of discharging


Check if stop valves are open. P.28
U2 Check if connectors (TH4, LEV-A, and LEV-B) on outdoor controller
temperature (TH4) and Comp. board are not disconnected.
surface temperature (TH34) Check if unit is filled with specified amount of refrigerant.
Measure resistance values among terminals on indoor valve and
Abnormality of superheat due U7 outdoor linear expansion valve using a tester. P.29
to low discharge temperature
2 blinking Abnormal high pressure (High U1
Check if indoor/outdoor units have a short cycle on their air ducts. P.28
pressure switch 63H operated.) Check if connector(63H)(63L) on outdoor controller board is not disconnected.
Check if heat exchanger and filter is not dirty.
Abnormal low pressure (Low UL Measure resistance values among terminals on linear expansion valve P.31
pressure switch 63L operated.) using a tester.
3 blinking Abnormality of outdoor fan U8
Check the outdoor fan motor. P.29
motor rotational speed Check if connector (TH3) (63HS) on outdoor controller board is disconnected.
Protection from overheat Ud P.31
operation (TH3)
4 blinking Compressor overcurrent
Check if stop valves are open. P.31
UF Check looseness, disconnection, and converse connection of
breaking(Start-up locked) compressor wiring.
Compressor overcurrent breaking UP Measure resistance values among terminals on compressor using a tester. P.32
Check if outdoor unit has a short cycle on its air duct.
Abnormality of current sensor (P.B.) UH P.31
Abnormality of power module U6 P.29
5 blinking Open/short of outdoor U3
Check if connectors(TH3, TH32, TH33, TH4, TH34 and TH7/6)on outdoor P.28
thermistors (TH4, TH34) controller board and connector (CN3) on outdoor power board are not
disconnected.
Open/short of outdoor thermistors U4 Measure resistance value of outdoor thermistors. P.29
(TH3, TH32, TH33, TH6, TH7
and TH8)
6 blinking Abnormality of heatsink U5
Check if indoor/outdoor units have a short cycle on their air ducts. P.29
Measure resistance value of outdoor thermistor(TH8).
temperature
7 blinking Abnormality of voltage U9
Check looseness, disconnection, and converse connection of P.30
compressor wiring.
Measure resistance value among terminals on compressor using a tester.
Check if power supply voltage decreases.
Check the wiring of CN52C.
Check the wiring of CNAF.
4 blinking 1 blinking Abnormality of room temperature thermistor (TH1) P1
Check if connectors (CN20, CN21, CN29 and CN44) on indoor *2
controller board are not disconnected. *2
Abnormality of pipe temperature thermistor /Liquid (TH2) P2 Measure resistance value of indoor thermistors.
Abnormality of pipe temperature P9 *2
thermistor/Condenser-Evaporator
2 blinking Abnormality of drain sensor (DS) P4
Check if connector (CN31)(CN4F) on indoor controller board is not *2
Float switch connector open (FS) disconnected.
Measure resistance value of indoor thermistors.
Indoor drain overflow protection P5 Measure resistance value among terminals on drain pump using
a tester.
Check if drain pump works.
Check drain function.
3 blinking Freezing (cooling)/overheating P6
Check if indoor unit has a short cycle on its air duct. P.34
Check if heat exchanger and filter is not dirty.
(heating) protection Measure resistance value on indoor and outdoor fan motors.
Check if the inside of refrigerant piping is not clogged.

4 blinking Abnormality of pipe P8


Check if indoor thermistors(TH2 and TH5) are not disconnected from holder. P.34
Check if stop valve is open.
temperature Check converse connection of extension pipe. (on plural units connection)
Check if indoor/outdoor connecting wire is connected correctly.
(on plural units connection)

*1 Error code displayed on remote controller


*2 Refer to service manual for indoor unit.

OCH526 63
<Outdoor unit operation monitor function>
[When optional part “A-Control Service Tool (PAC-SK52ST)” is connected to outdoor controller board (CNM)]
Digital indicator LED1 displays 2 digit number or code to inform operation condition and the meaning of error code by controlling
DIP SW2 on “A-Control Service Tool”.
Operation indicator SW2 : Indicator change of self diagnosis The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
ON

1 2 3 4 5 6

<Digital indicator LED1 working details>


(Be sure that 1 to 6 in the SW2 are set to OFF.)
(1) Display when the power supply ON 1 second
When the power supply ON, blinking displays by turns. interval
Wait for 4 minutes at the longest.
(2) When the display lights (Normal operation)
1 Operation mode display.

(Lighting) SW2
ON
LED1 (Initial setting)
1 2 3 4 5 6

The tens digit : Operation mode The ones digit : Relay output
Display Operation Model Warming-up
Display Compressor Compressor 4-way valve Solenoid valve
O OFF / FAN
0 — — — —
C COOLING / DRY +
1 — — — ON
H HEATING
2 — — ON —
d DEFROSTING
3 — — ON ON
w C5 is displayed during replacement operation.
4 — ON — —
2 Display during error postponement 5 — ON — ON
Postponement code is displayed when
6 — ON ON —
compressor stops due to the work of
protection device. 7 — ON ON ON
Postponement code is displayed while 8 ON — — —
error is being postponed. A ON — ON —

(3) When the display blinks


Inspection code is displayed when compressor stops due to the work of protection devices.
Display Contents to be inspected (During operation)
U1 Abnormal high pressure (63H operated)
U2 Abnormal high discharging temperature, high comp. surface temperature,
shortage of refrigerant
U3 Open/short of outdoor unit thermistors (TH4, TH34)
U4 Open/short of outdoor unit thermistors (TH3, TH32, TH33, TH6, TH7 and TH8)
U5 Abnormal temperature of heatsink
U6 Abnormality of power module
U7 Abnormality of superheat due to low discharge temperature
U8 Abnormality in outdoor fan motor
Ud Overheat protection
Display Inspection unit UF Compressor overcurrent interruption (When Comp. locked)
0 Outdoor unit UH Current sensor error
UL Abnormal low pressure(63L operated)
1 Indoor unit 1
UP Compressor overcurrent interruption
2 Indoor unit 2 P1~P8 Abnormality of indoor units
A0~A7 Communication error of M-NET system
Display Contents to be inspected (When power is turned on)
F3 63L connector(red) is open.
F5 63H connector(yellow) is open.
F9 2 connectors(63H/63L) are open.
E8 Indoor/outdoor communication error (Signal receiving error) (Outdoor unit)
E9 Indoor/outdoor communication error (Transmitting error) (Outdoor unit)
EA Miswiring of indoor/outdoor unit connecting wire, excessive number of indoor units (4 units or more)
Eb Miswiring of indoor/outdoor unit connecting wire(converse wiring or disconnection)
EC Startup time over
E0~E7 Communication error except for outdoor unit

OCH526 64
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Pipe temperature / Liquid (TH3) – 40~90
– 40~90 (When the coil thermistor detects 0: or below, “–”
ON
and temperature are displayed by turns.)
(Example) When -10:; :
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
10

Discharge temperature (TH4) 3~217


3~217 (When the discharge thermistor detects 100: or
ON more, hundreds digit, tens digit and ones digit are
displayed by turns.) :
1 2 3 4 5 6 (Example) When 105:;
0.5 secs. 0.5secs. 2 secs.
1 05

ON Output step of outdoor FAN 0~10


0~10 Step
1 2 3 4 5 6

The number of ON / OFF times of com- 0~9999


pressor (When the number of times is 100 or more,
ON 0~9999 hundreds digit, tens digit and ones digit are
displayed by turns.) 100 times
1 2 3 4 5 6 (Example) When 42500 times (425 ✕100 times);
0.5 secs. 0.5secs. 2 secs.
4 25

Compressor integrating operation times 0~9999


0~9999 (When it is 100 hours or more, hundreds digit, tens
ON
digit and ones digit are displayed by turns.)
(Example) When 2450 hours (245 ✕10 hours); 10 hours
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
2 45

ON
Compressor operating current 0~50
0~50 w Value after the decimal point will be truncated.
A
1 2 3 4 5 6

Compressor operating frequency 0~255


0~225 (When it is 100Hz or more, hundreds digit, tens
ON
digit and ones digit are displayed by turns.
(Example) When 125Hz; Hz
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
1 25

LEV-A opening pulse 0~480


0~480 (When it is 100 pulse or more, hundreds digit, tens
ON
digit and ones digit are displayed by turns.
(Example) When 150 pulse; Pulse
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
1 50

Error postponement code history (1) Postponement code display


ON of outdoor unit Blinking: During postponement Code
Lighting: Cancellation of postponement display
1 2 3 4 5 6 “00” is displayed in case of no postponement.

Operation mode on error occurring Operation mode of when operation stops due to
error is displayed by setting SW2 like below.
ON
Code
(SW2) ON
display
1 2 3 4 5 6
1 2 3 4 5 6

OCH526 65
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Pipe temperature / Liquid (TH3) on error – 40~90
occurring (When the coil thermistor detects 0: or below, “–”
ON – 40~90 and temperature are displayed by turns.)
(Example) When –15:; :
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
15

Discharge temperature (TH4) on error 3~217


occurring (When the temperature is 100: or more, the
ON 3~217 hundreds digit, tens digit and ones digit are
displayed by turns.) :
1 2 3 4 5 6 (Example) When 130:;
0.5 secs. 0.5secs. 2 secs.
1 30

Compressor operating current on error 0~20


occurring
ON 0~20
A
1 2 3 4 5 6

Error code history (1) (latest) When no error history,


Alternate display of abnormal unit “ 0 ” and “– –” are displayed by turns.
ON number and code
Code
display
1 2 3 4 5 6

Error code history (2) When no error history,


Alternate display of error unit number “ 0 ” and “– –” are displayed by turns.
ON
and code
Code
display
1 2 3 4 5 6

Thermo ON time 0~999


0~999 (When it is 100 minutes or more, the hundreds digit,
tens digit and ones digit are displayed by turns.)
(Example) When 245 minutes; Minute
0.5 secs. 0.5secs. 2 secs.
ON
2 45

1 2 3 4 5 6 Test run elapsed time 0~120


0~120 (When it is 100 minutes or more, the hundreds digit,
tens digit and ones digit are displayed by turns.)
(Example) When 105 minutes; Minute
0.5 secs. 0.5secs. 2 secs.
1 05

OCH526 66
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
The number of connected indoor units 0~3
(The number of connected indoor units are dis-
ON
played.) Unit
1 2 3 4 5 6

Capacity setting display Displayed as an outdoor capacity code.


Capacity Code
ON
SHW80V 14 Code
SHW112V,112Y 20 display
1 2 3 4 5 6
SHW140Y 25

Outdoor unit setting information • The tens digit (Total display for applied setting)
Setting details Display details
H·P / Cooling only 0 : H·P 1 : Cooling only
Single phase / 3 phase 0 : Single phase 2 : 3 phase
ON
Code
• The ones digit display
1 2 3 4 5 6 Setting details Display details
Defrosting switch 0 : Normal 1 : For high humidity
(Example) When heat pump, 3 phase and
defrosting (normal) are set up, “20” is
displayed.

Indoor pipe temperature / Liquid (TH2(1)) – 39~88


Indoor 1 (When the temperature is 0: or less, “–” and
ON
– 39~88 temperature are displayed by turns.) :
1 2 3 4 5 6

Indoor pipe temperature / Cond. / Eva. – 39~88


(TH5(1)) (When the temperature is 0: or less, “–” and
ON
Indoor 1 temperature are displayed by turns.)
– 39~88 :
1 2 3 4 5 6

Indoor pipe temperature / Liquid (TH2(2)) – 39~88


Indoor 2 (When the temperature is 0: or less, “–” and
ON
– 39~88 temperature are displayed by turns.)
:
1 2 3 4 5 6

Indoor pipe temperature / Cond. / Eva. – 39~88


(TH5(2)) (When the temperature is 0: or less, “–” and
ON
Indoor 2 temperature are displayed by turns.)
:
– 39~88
1 2 3 4 5 6

Indoor room temperature (TH1) 8~39


8~39
ON
:
1 2 3 4 5 6

OCH526 67
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
ON Indoor setting temperature 17~30
17~30
:
1 2 3 4 5 6

Pressure saturation temperature (T63HS) -39~88


ON -39~88 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.)
:
1 2 3 4 5 6

Outdoor outside temperature (TH7) -39~88


ON -39~88 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.) :
1 2 3 4 5 6

Outdoor heatsink temperature (TH8) -40~200


-40~200 (When the temperature is 0: or less, “–” and
ON temperature are displayed by turns.)
:
(When the thermistor detects 100: or more,
1 2 3 4 5 6 hundreds digit, tens digit and ones digit are
displayed by turns.)
Discharge superheat SHd 0~255
ON 0~255 (When the temperature is 100°C or more, hundreds
Cooling = TH4-T63HS digit, tens digit and ones digit are displayed by
Heating = TH4-T63HS turns.) °C
1 2 3 4 5 6

Number of defrost cycles 0 – FFFE (in hexadecimal notation)


0 – FFFE (When more than FF in hex (255 in decimal), the
number is displayed in order of 163's and 162's, and
ON
161's and 160's places.
(Example) When 5000 cycles; 2 cycles
1 2 3 4 5 6 0.5 secs. 0.5 secs. 2 secs.
9 C4

Input current of outdoor unit 0~500


ON (When it is 100 or more, hundreds digit, tens digit
and ones digit are displayed by turns.) 0.1 A
1 2 3 4 5 6

LEV-B opening pulse 0~480


0~480 (When it is 100 pulse or more, hundreds digit, tens
ON digit and ones digit are displayed by turns.)
Pulse
1 2 3 4 5 6

U9 error detail history (latest) Description Display


Normal 00
ON
Overvoltage error 01
Undervoltage error 02
1 2 3 4 5 6 Input current sensor error
04
L1-phase open error
Abnormal power synchronous signal 08
PFC/IGBT error (SHW80, 112V)
Code
20 display
Undervoltage

 Display examples for multiple errors:


Overvoltage (01) + Undervoltage (02) = 03
Undervoltage (02) + Power-sync signal error (08) = 0A
L1 phase open error (04) + PFC/IGBT error (20) = 24

OCH526 68
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
DC bus voltage 180~370
180~370 (When it is 100V or more, hundreds digit, tens
ON
digit and ones digit are displayed by turns.)
V
1 2 3 4 5 6

Capacity save 0~255


0~255 (When the capacity is 100%, hundreds digit, tens
When air conditioner is connected to digit and ones digit are displayed by turns.)
ON M-NET and capacity save mode is (Example) When 100%;
demanded, “0”~”100” is displayed. 0.5 secs. 0.5secs. 2 secs. %
1 2 3 4 5 6 1 00
When there is no setting
of capacity save “100” is
displayed.

Error postponement code history (2) Postponement code display


ON of outdoor unit Blinking: During postponement
Code
Lighting: Cancellation of postponement
display
1 2 3 4 5 6
“00” is displayed in case of no postponement.

Error postponement code history (3) Postponement code display


of outdoor unit Blinking: During postponement
ON Lighting: Cancellation of postponement Code
“00” is displayed in case of no postponement. display
1 2 3 4 5 6

Error code history (3) (Oldest) When no error history, “0” and “– –“ are displayed by
Alternate display of abnormal unit turns.
ON
number and code Code
display
1 2 3 4 5 6

Error thermistor display 3: Liquid pipe temperature (TH3)


4: Discharge pipe temperature (TH4)
When there is no error thermistor, 6: 2-phase pipe temperature (TH6)
ON “–“ is displayed. 7: Ambient temperature (TH7)
8: Heatsink temperature (TH8) Code
32: Suction pipe temperature (TH32) display
1 2 3 4 5 6
34: Comp. surface temperature (TH34)

Operation frequency on error occurring 0~255


0~255 (When it is 100Hz or more, hundreds digit, tens digit
ON and ones digit are displayed by turns.)
(Example) When 125Hz; Hz
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
1 25

Fan step on error occurring 0~10


ON
0~10
Step
1 2 3 4 5 6

OCH526 69
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
LEV-A opening pulse on error occurring 0~480
0~480 (When it is 100 pulse or more, hundreds digit, tens
ON digit and ones digit are displayed by turns.)
(Example) When 130 pulse; Pulse
1 2 3 4 5 6
0.5 secs. 0.5secs. 2 secs.
1 30

Indoor room temperature (TH1) on error 8~39


occurring
ON 8~39
:
1 2 3 4 5 6

Indoor pipe temperature / Liquid (TH2) -39~88


on error occurring (When the temperature is 0°C or less, “–” and
ON -39~88 temperature are displayed by turns.)
(Example) When –15°C; :
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
15

Pressure saturation temperature (T63HS) -39~88


on error occurring (When the temperature is 0°C or less, “–” and
ON -39~88 temperature are displayed by turns.)
(Example) When –15°C; :
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
15

Outdoor pipe temperature / Cond./ Eva. -39~88


(TH6) on error occurring (When the temperature is 0°C or less, “–” and
ON -39~88 temperature are displayed by turns.)
(Example) When –15°C; :
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
15

Outdoor outside temperature (TH7) on -39~88


error occurring (When the temperature is 0°C or less, “–” and
ON -39~88 temperature are displayed by turns.)
(Example) When –15°C; :
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
15

Outdoor heatsink temperature (TH8) on -40~200


error occurring (When the temperature is 0°C or less, “–” and
-40~200 temperature are displayed by turns.)
ON (When the temperature is 100°C or more, hundreds
digit, tens digit and ones digit are displayed by
1 2 3 4 5 6 turns.)
:

OCH526 70
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Discharge superheat on error occurring 0~255
SHd (When the temperature is 100°C or more, hundreds
0~255 digit, tens digit and ones digit are displayed by
ON Cooling = TH4-T63HS turns.) :
Heating = TH4-T63HS (Example) When 150°C;
1 2 3 4 5 6
0.5 secs. 0.5secs. 2 secs.
1 50

Sub cool on error occurring SC 0~130


0~130 (When the temperature is 100°C or more, hundreds
Cooling = T63HS-TH3 digit, tens digit and ones digit are displayed by
ON turns.) :
Heating = T63HS-TH2
(Example) When 115°C;
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
1 15

Thermo-on time until error stops 0~999


0~999 (When it is 100 minutes or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
ON (Example) When 415 minutes;
Minute
0.5 secs. 0.5secs. 2 secs.
1 2 3 4 5 6 4 15

Indoor pipe temperature / Liquid -39~88


ON (TH2 (3)) (When the temperature is 0°C or less, “–” and
Indoor 3 temperature are displayed by turns.)
-39~88 :
1 2 3 4 5 6

Indoor pipe temperature / Cond./ Eva. -39~88


ON (TH5 (3)) (When the temperature is 0°C or less, “–” and
Indoor 3 temperature are displayed by turns.)
:
-39~88
1 2 3 4 5 6
When there is no indoor unit, “00” is displayed.

Controlling status of compressor The following code will be a help to know the
operating frequency operating status of unit.
•The tens digit
Display Compressor operating frequency control
1 Primary current control
2 Secondary current control

•The ones digit (In this digit, the total number of


activated control is displayed.)
ON Display Compressor operating frequency control
Preventive control for excessive temp-
1 Code
1 2 3 4 5 6 erature rise of discharge temperature
display
Preventive control for excessive temp-
2
erature rise of condensing temperature
4 Frosting preventing control
8 Preventive control for excessive temp-
erature rise of radiator panel
(Example)
The following controls are activated.
• Primary current control LED
• Preventive control for excessive tempe-
rature rise of condensing temperature
• Preventive control for excessive tempe-

rature rise of heatsink

OCH526 71
The black square (■) indicates a switch position.
SW2 setting Display detail Explanation for display Unit
Outdoor suction pipe temperature (TH32) -39~88
-39~88 (When the temperature is 0°C or less, “–” and
ON temperature are displayed by turns.)
(Example) When –15°C; :
1 2 3 4 5 6 0.5 secs. 0.5secs. 2 secs.
15

LEV-C opening pulse 0~480


ON 0~480 (When it is 100 pulse or more, hundreds digit, tens
digit and ones digit are displayed by turns.) Pulse
1 2 3 4 5 6

Outdoor pipe temperature (TH33) -39~88


ON -39~88 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.) :
1 2 3 4 5 6

Comp. surface thermistor (TH34) -52~221


ON -52~221 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.)
1 2 3 4 5 6 (When the discharge thermistor detects 100: or
:
more, hundreds digit, tens digit and ones digit are
displayed by turns.)
(Example) When 105:;
0.5 secs. 0.5secs. 2 secs.
1 05

U9 error details (To be shown while Description Display


ON error call is deferred.) Normal 00
Overvoltage error 01
Undervoltage error 02
1 2 3 4 5 6 Input current sensor error
04
L1-phase open error
Abnormal power synchronous signal 08
PFC/IGBT error (SHW80, 112V) Code
20 display
Undervoltage

 Display examples for multiple errors:


Overvoltage (01) + Undervoltage (02) = 03
Undervoltage (02) + Power-sync signal error (08) = 0A
L1 phase open error (04) + PFC/IGBT error (20) = 24

OCH526 72
10 FUNCTION SETTING

10-1. UNIT FUNCTION SETTING BY THE REMOTE CONTROLLER


Each function can be set according to necessity using the remote controller. The setting of function for each unit can only be
done by the remote controller. Select function available from the table 1.

<Table 1> Function selections


(1) Functions are available when setting the unit number to 00 (Select 00 referring to 4 setting the indoor unit number.)
W1 The functions below are available only when the wired remote controller is used. The functions are not available for
floor standing models.

: Initial setting
Function Settings Mode No. Setting No. Remarks
(when sent from the factory)
Power failure OFF 1
automatic recovery ON 01 2 The setting is
Indoor temperature Average data from each indoor unit 1 applied to all
detecting 1 Data from the indoor unit with remote controller 02 2 the units in the
Data from main remote controller 3 same
LOSSNAY Not supported 1 refrigerant
connectivity Supported (Indoor unit does not intake outdoor air through LOSSNAY) 03 2 system.
Supported (Indoor unit intakes outdoor air through LOSSNAY) 3
Power supply 240V 1
voltage 04 2
220V, 230V
Frost prevention 2 (Normal) 1
temperature 15 2
3
Humidifier control When the compressor operates, the humidifier also operates. 1
(Heating mode) 16 2
When the fan operates, the humidifier also operates.
Change of defrosting Standard 1
control For high humidity
17 2
Refrigerant leakage 80% 1
setting (%) 60% 21 2

Meaning of "Function setting"


Mode02:indoor temperature detecting

OUTDOOR OUTDOOR OUTDOOR OUTDOOR

INDOOR INDOOR INDOOR INDOOR INDOOR INDOOR


No. Indoor temperature(ta)=

REMOTE REMOTE REMOTE REMOTE REMOTE REMOTE REMOTE


(MAIN) (SUB) (MAIN) (SUB) (MAIN) (SUB) (MAIN)

No.1 Average data of the Initial ta=(A+B)/2 ta=(A+B)/2 ta=A ta=A


sensor on all the setting
indoor units

No.2 Data of the sensor ta=A ta=B ta=A ta=A


on the indoor unit that
connected
with remote controller

No.3 Data of the sensor ta=C ta=C ta=C ta=C


on main remote
controller.

OCH526 73
(2) Functions are available when setting the unit number to 01-03 or AL (07 in case of wireless remote controller)
• When setting functions for an indoor unit in an independent system, set the unit number to 01 referring to 4 Set the
indoor unit number of Operating Procedure.
• When setting functions for a simultaneous twin indoor unit system, set the unit number to 01 to 02 for each indoor unit in
case of selecting different functions for each unit referring to 4 setting the indoor unit number of Operating Procedure.
• When setting the same functions for an entire simultaneous twin indoor unit system, set refrigerant address to AL (07 in
case of wireless remote controller) referring to 4 setting the indoor unit number of Operating Procedure.
: Initial setting (Factory setting)
- : Not available
Function Settings Mode Setting 4-Way Ceiling Wall mounted
No. No. cassette concealed
PEAD-EA(2) PKA-GAL
PLA-BA(2)(3) PEAD-GA PKA-FAL(2) PKA-HAL PKA-KAL
Filter sign 100h 1
2500h 07 2
No filter sign indicator 3
Air flow Quiet 1 - - -
(Fan speed) Standard 08 2 - - - -
High ceiling 3 - - -
No.of air outlets 4 directions 1 - - - -
3 directions 09 2 - - - -
2 directions 3 - - - -
Optional high efficiency Not supported 1 - - - -
10 - -
filter Supported 2 - -
Vane setting No vanes (Vane No.3 setting : PLA only) 1 - - - -
Vane No.1 setting 11 2 - - - -
Vane No.2 setting 3 - - - -
Energy saving air Disabled 1 - - - - -
12
flow (Heating mode) Enabled 2 - - - - -
Optional humidifier Not supported 1 - - - -
(PLA only) 13 - -
Supported 2 - -
Vane differential setting No.1 setting (TH5: 24-28) 1 -
in heating mode No.2 setting (Standard, TH5:28-32) 14 2 -
(cold wind prevention) No.3 setting (TH5: 32-38) 3 -
Swing Not available Swing
Available Wave air flow } PLA
23
1
2
-
-
Set temperature in heating
mode (4 deg up) +1
Available
}
Temperature correction: Valid PLA
Not available Temperature correction: Invalid
24
1
2
Fan speed when the Extra low 1
heating thermostat is OFF Stop 25 2
Set fan speed 3
Fan speed when the Set fan speed 1
Stop 27
cooling thermostat is OFF 2
Detection of abnormality of Available 1
28
the pipe temperature (P8) Not available 2
+1 PKA-HAL/KAL : 2 deg up

Mode No.11
Setting No. Settings PLA-BA(2)(3)
Vane No.3 setting Less smudging
1 ( Downward position than the standard )
No Vanes
2 Vane No.1 setting Standard
Less draft *
3 Vane No.2 setting ( Upward position than the standard )
* Be careful of the smudge on ceiling.

PEAD-RP•JA(L)
Mode Setting : Initial setting External static Setting No. Initial setting
Function Settings No. No. (Factory setting) pressure Mode No. 08 Mode No. 10 (Factory setting)
Filter sign 100h 1 35Pa 2 1
2500h 07 2 50Pa 3 1
No filter sign indicator 3 70Pa 1 2
External static pressure 35/50/70/100/150Pa 08 Refer to the right table 100Pa 2 2
External static pressure 35/50/70/100/150Pa Refer to the right table 150Pa 3 2
10
Set temperature in heating Available 1
mode (4 deg up) Not available 24 2
Fan speed during the Extra low 1
heating thermo OFF Stop 25 2
Set fan speed 3
Fan speed during the Set fan speed 1
27
cooling thermo OFF Stop 2
Detection of abnormality Available 1
of the pipe temperature (P8) 28
Not available 2

OCH526 74
10-1-1. Selecting functions using the wired remote controller
First, try to familiarize yourself with the flow of the function selection procedure. In this section, an example of setting the room
temperature detection position is given.
For actual operations, refer to steps
to  .
Setting number Refrigerant address Unit number

Mode number




 Modes 01 to 14 can be activated


by pressing buttons  and 
 simultaneously, and modes 15 to
 28 by pressing buttons  and  .


 

Selecting functions using the wired remote controller


Check the function selection setting.

Switch to function setting mode. For modes 15 and higher,


(Press  and  at the same time press  and  at the same time.
with the remote controller stopped.)

Specify refrigerant address 00 (outdoor unit).


Specify unit No. 00. (indoor unit)
(Use  and  .)

 Enter the setting. (Specified indoor unit: YES


(Press  .) FAN operation)
NO Change refrigerant
address or unit No.
 Select mode No. 02
(room temperature detection position).
 Select setting No. 03 (remote controller fixed).
(Use  and  .)

Example:
 Enter the setting. Selecting room temperature 
(Press  .) detection position

NO
Finished

YES

 End function display.


(Press  and  at the same time.)

The above procedure must be carried out only if changes are necessary.

OCH526 75
[Operating Procedure]

Check the function selection settings.


Changing the function selection settings for each mode will change its relevant mode function. Perform steps through  to check all the function selection settings,
and then change the settings as necessary.
For the initial settings, refer to the <Table 1> in the chapter 12-1. The following is the procedure to operate the remote controller internal sensor.

Turn off the remote controller. Set the outdoor address.


Hold down 2 buttons simultaneously for 2 seconds: the  Press the [ CLOCK] buttons ( and ) to select the desired
refrigerant address. The refrigerant address changes from "00" to "15"..
and  buttons to set the modes 01 through 14, and the 
(This operation is not possible for single refrigerant systems.)
and  buttons to set the modes 15 through 28.
FUNCTION
The “ SELECTION ” will flash for a while and show “--” as below.

Refrigerant address
display section

*If the FUNCTION


SELECTION and temperature displays flash “ ” for 2 seconds and stop flashing, this seems to be an error. Check for noise source or interference around the
transmission path.
Note: If the operation is made incorrectly before completion, finish operation by going to the step  and restart from the step .

Set the indoor unit number. Press the buttons( and ) ) to indicate the indoor unit
 Press the No. in turn such as 00 → 02 → 03 → 04 → AL.
ON/OFF button so that "- -" blinks in the unit number display
Select the unit No. to which the function selection applies.
area.

Unit number
display section

* To set modes 01 to 06 or 15 to 22, select unit number "00".


* To set modes 07 to 14 or 23 to 28, carry out as follows:
• To set each indoor unit individually, select " 01" to "04".
• To set all the indoor units collectively, select " AL".

 Confirm the refrigerant address and unit number.


 Press the MODE button to confirm the refrigerant address and unit helps you find the location of the indoor unit for which you want to perform function
selection. However, if "00" or "AL" is selected as the unit number, all the indoor
number.
units corresponding to the specified refrigerant address will start fan operation.
After a while, "- - " will start to blink in the mode number display area.
Example) When the refrigerant address is set to 00 and the unit number is 02.
Mode number
display section 00 refrigerant address
Outdoor unit

* "88" will blink in the room temperature display area if the selected refrigerant Indoor unit Unit number 01 Unit number 02
address does not exist in the system.
Furthermore, if "F" appears and blinks in the unit number display area and the Fan mode
Confirm Remote controller
refrigerant address display area also blinks, there are no units that corre-
spond to the selected unit number. In this case, the refrigerant address and unit * When grouping different refrigerant systems, if an indoor unit other than the
number may be incorrect, so repeat steps and to set the correct ones. one to which the refrigerant address has been set to perform fan operation,
there may be another refrigerant address that is the same as the specified one.
 When the refrigerant address and unit number are confirmed by pressing the In this case, check the DIP switch of the outdoor unit to see whether such a
MODE button, the corresponding indoor unit will start fan operation. This refrigerant address exists.

 Select the mode number.


 Press the [ TEMP] buttons ( and ) to set the desired mode Mode number
number. display section
(Only the selectable mode numbers can be selected.)
Mode number 02 = Indoor temperature detection

 Select the setting content for the selected mode.  Press the [ TEMP] buttons ( and ) to select the desired setting
 Press the MENU button. The currently selected setting number will number.
blink, so check the currently set content.

Setting number display section Setting number 1 = Indoor unit operating average Setting number 3 = Remote controller built-in sensor
 Register the settings you have made in steps to  . The mode number and setting number will stop blinking and remain lit, indicating the
 Press the MODE button. The mode number and setting number will start end of registration.
to blink and registration starts.

* If " - - - " is displayed for both the mode number and setting number and " " blinks in the room temperature display area, a transmission error may have occurred.
Check to see if there are any sources of noise or interference near the transmission path.
 If you wish to continue to select other functions, repeat steps to  .

 Complete function selection.


 Hold down the FILTER ( mode is 15 to 28) and TEST buttons * Do not operate the remote controller for at least 30 seconds after completing
function selection. (No operations will be accepted even if they are made.)
simultaneously for at least 2 seconds.
After a while, the function selection screen will disappear and the air condi-
tioner OFF screen will reappear.

Note
If a function of an indoor unit is changed by function selection after installation is complete, make sure that a " " mark, etc. of Table 1 to indicate the change.

OCH526 76
10-1-2. Selecting functions using the wireless remote controller (Type C)
Functions can be selected with the wireless remote controller. Function selection using wireless remote controller is available only for refriger-
ant system with wireless function. Refrigerant address cannot be specified by the wireless remote controller.
[Flow of function selection procedure]
Flow of function selection procedure
The flow of the function selection procedure is shown below. This example shows how to turn
off the function that raises the set temperature by 4 degrees during HEAT operation.
The procedure is given after the flow chart.
CHECK
Check the function selection setting.

Switch to function selection mode. Troubleshooting mode is the mode entered when
(Enter address "50" in troubleshooting you press the CHECK button twice to display
mode, then press the HOUR button.) "CHECK".
ON/OFF TEMP
Specify unit No. "01" (since the function applies to unit 01).
ON/OFF button 
(Set address "01" while still in troubleshooting mode, then press the MINUTE button.) YES
Note: You cannot specify the refrigerant address.
Change
FAN AUTO STOP  unit No.
Select mode No. "24" (function that raises set temperature by 4 degrees during HEAT operation). NO
MODE VANE AUTO START (Set address "24" while still in troubleshooting mode, then press the HOUR button.)

CHECK LOUVER h  Select setting No. "02" (OFF).


Check button HOUR button (Set address "02" while still in troubleshooting mode, then press the HOUR button.)
TEST RUN min
MINUTE button
NO
SET RESET CLOCK
Finished
YES
 End function selection mode. Note: When you switch to function selection mode
(End troubleshooting mode.) on the wireless remote controller's operation
area, the unit ends function selection mode
automatically if nothing is input for 10 minutes
or longer.

[Operating instructions]
1 Check the function settings.
CHECK
2 Press the button twice continuously. CHECK is lit and “00” blinks.
Press the temp button once to set “50”. Direct the wireless remote controller toward the receiver of the indoor unit and press
h
the button.
3 Set the unit number.
Press the temp button to set the unit number. (Press “01” to specify the indoor unit whose
min
unit number is 01.)
Direct the wireless remote controller toward the receiver of the indoor unit and press the button.
min
By setting unit number with the button, specified indoor unit starts performing fan operation.
Detect which unit is assigned to which number using this function. If unit number is set to AL, all the indoor units in same
refrigerant system start performing fan operation simultaneously.
* If a unit number that cannot be recognized by the unit is entered, 3 beeps of 0.4 seconds will be heard. Reenter the unit number
setting.
* If the signal was not received by the sensor, you will not hear a beep or a “double ping sound” may be heard. Reenter the unit number
setting.
4 Select a mode.
Press the temp button to set a mode. Press “24” to turn on the function that raises the set temperature by 4 degree
h
during heat operation. Direct the wireless remote controller toward the sensor of the indoor unit and press the button.
The sensor-operation indicator will blink and beeps will be heard to indicate the current setting number.
Current setting number: 1 = 1 beep (one second)
2 = 2 beeps (one second each)
3 = 3 beeps (one second each)
* If a mode number that cannot be recognized by the unit is entered, 3 beeps of 0.4 seconds will be heard. Reenter the mode
number.
* If the signal was not received by the sensor, you will not hear a beep or, a “double ping sound” may be heard. Reenter the mode
number.
5 Select the setting number.
Press the temp button to select the setting number. (02: Not available) h
Direct the wireless remote controller toward the receiver of the indoor unit and press the button.
The sensor-operation indicator will blink and beeps will be heard to indicate the the setting number.
Setting number: 1 = 2 beeps (0.4 seconds each)
2 = 2 beeps (0.4 seconds each, repeated twice)
3 = 2 beeps (0.4 seconds each, repeated 3 times)
* If a setting number that cannot be recognized by the unit is entered, the setting will turn back to the original setting.
* If the signal was not received by the sensor, you will not hear a beep or a “double ping sound” may be heard. Reenter the setting number.
6 Repeat steps 4 and 5 to make an additional setting without changing unit number.
7 Repeat steps 3 to 5 to change unit number and make function settings on it.
8 Complete the function settings.
Press button.
* Do not use the wireless remote controller for 30 seconds after completing the function setting.

OCH526 77
10-2. FUNCTION SELECTION OF REMOTE CONTROLLER
The setting of the following remote controller functions can be changed using the remote controller function selection mode.
Change the setting when needed.
Item 1 Item 2 Item 3 (Setting content)
1.Change language Language setting to display • Display in multiple languages is possible.
("CHANGE LANGUAGE")
2.Function limit (1) Operation function limit setting (operation lock) ("LOCKING FUNCTION") • Setting the range of operation limit (operation lock)
("FUNCTION SELECTION") (2) Use of automatic mode setting ("SELECT AUTO MODE") • Setting the use or non-use of "automatic" operation mode
(3) Temperature range limit setting ("LIMIT TEMP FUNCTION") • Setting the temperature adjustable range (maximum, minimum)
3.Mode selection (1) Remote controller main/sub setting ("CONTROLLER MAIN/SUB") • Selecting main or sub remote controller
("MODE SELECTION") * When 2 remote controllers are connected to 1 group, 1 controller must be set to sub.
(2) Use of clock setting ("CLOCK") • Setting the use or non-use of clock function
(3) Timer function setting ("WEEKLY TIMER") • Setting the timer type
(4) Contact number setting for error situation ("CALL.") • Contact number display in case of error
• Setting the telephone number
4.Display change (1) Temperature display /°F setting ("TEMP MODE /°F") • Setting the temperature unit ( or °F) to display
("DISP MODE SETTING") (2) Room air temperature display setting ("ROOM TEMP DISP SELECT") • Setting the use or non-use of the display of indoor (room) air temperature
(3) Automatic cooling/heating display setting ("AUTO MODE DISP C/H") • Setting the use or non-use of the display of "Cooling" or "Heating" display
during operation with automatic mode

[Function selection flowchart] Refer to next page.


[1] Stop the air conditioner to start remote controller function selection mode.   [2] Select from item1.   [3] Select from item2.   [4] Make the setting.
(Details are specified in item3)   [5] Setting completed.   [6] Change the display to the normal one. (End)
[Detailed setting] [4] -3. Mode selection setting
[4] -1. CHANGE LANGUAGE setting (1) Remote controller main/sub setting
The language that appears on the dot display can be selected. • To switch the setting, press the [ ON/OFF] button.
• Press the [ MENU] button to change the language.
Main : The controller will be the main controller.

Japanese (JP), English (GB), German (D), Spanish (E), Sub : The controller will be the sub controller.
 Russian (RU),  Italian (I),  Chinese (CH),  French (F) (2) Use of clock setting
• To switch the setting, press the [ ON/OFF] button.
[4] -2. Function limit
ON : The clock function can be used.
(1) Operation function limit setting (operation lock) OFF : The clock function cannot be used.
• To switch the setting, press the [ ON/OFF] button.

no1 : All operation buttons except [ ON/OFF] button are locked. (3) Timer function setting
no2 : All operation buttons are locked. • To switch the setting, press the [ ON/OFF] button. (Choose
one of the followings.)
OFF (Initial setting value) : Operation lock setting is not made

WEEKLY TIMER (initial setting):
* To make the operation lock setting valid on the normal screen, it is
The weekly timer can be used.
necessary to press buttons (Press and hold down the [FILTER]
AUTO OFF TIMER: The auto off timer can be used.
and [ ON/OFF] buttons at the same time for 2 seconds.) on
SIMPLE TIMER: The simple timer can be used.
the normal screen after the above setting is made. .
TIMER MODE OFF: The timer mode cannot be used.
(2) Use of automatic mode setting * When the use of clock setting is OFF, the "WEEKLY TIMER"
When the remote controller is connected to the unit that has auto- cannot be used.
matic operation mode, the following settings can be made. (4) Contact number setting for error situation
• To switch the setting, press the [ ON/OFF] button. • To switch the setting, press the [ ON/OFF] button.

ON (Initial setting value) : The automatic mode is displayed when
CALL OFF : The set contact numbers are not displayed in case
the operation mode is selected. of error.
OFF : The automatic mode is not displayed CALL **** *** **** : The set contact numbers are displayed
when the operation mode is selected. in case of error.
CALL_ : The contact number can be set when the display
(3) Temperature range limit setting is as shown on the left.
After this setting is made, the temperature can be changed within the • Setting the contact numbers
set range. To set the contact numbers, follow the following procedures.
• To switch the setting, press the [ ON/OFF] button. Move the flashing cursor to set numbers. Press the [ TEMP. ( ) and

LIMIT TEMP COOL MODE : ( )] button to move the cursor to the right (left). Press the [ CLOCK
The temperature range can be changed on cooling/dry mode. ( ) and ( )] button to set the numbers.
LIMIT TEMP HEAT MODE :
[4] -4. Display change setting
The temperature range can be changed on heating mode.
(1) Temperature display / °F setting
LIMIT TEMP AUTO MODE : • To switch the setting, press the [ ON/OFF] button.
The temperature range can be changed on automatic mode.
 : The temperature unit  is used.
OFF (initial setting) : The temperature range limit is not active. °F : The temperature unit °F is used.
* When the setting, other than OFF, is made, the temperature range limit setting
(2) Room air temperature display setting
on cooling, heating and automatic mode is made at the same time. However
• To switch the setting, press the [ ON/OFF] button.
the range cannot be limited when the set temperature range has not changed.

ON : The room air temperature is displayed.
• To increase or decrease the temperature, press the [ TEMP ( ) or ( )] button.
• To switch the upper limit setting and the lower limit setting, press the [ ] OFF : The room air temperature is not displayed.
button. The selected setting will flash and the temperature can be set. (3) Automatic cooling/heating display setting
• Settable range • To switch the setting, press the [ ON/OFF] button.
Cooling/Dry mode : Lower limit: 19  ~ 30  Upper limit: 30  ~ 19 
ON : One of "Automatic cooling" and "Automatic heating" is
Heating mode : Lower limit: 17  ~ 28  Upper limit: 28  ~ 17  displayed under the automatic mode is running.
Automatic mode : Lower limit: 19  ~ 28  Upper limit: 28  ~ 19  OFF : Only "Automatic" is displayed under the automatic mode.

OCH526 78
[Function selection flowchart] Normal display
Setting language (English) (Display when the air conditioner is not running)
Hold down the button and press the button for 2 seconds.
Hold down the button and press the button for 2 seconds. Press the operation mode button.
Press theTIMER MENU button.
Remote controller function selection mode Press theTIMER ON/OFF button.
Item 1 Item 2
Change

English
Language Dot display

German

Spanish 
TEMP. ON/OFF

Russian

MENU ON/OFF FILTER

  Italian
BACK

PAR-21MAA
MONITOR/SET DAY

CLOCK OPERATION
CHECK TEST

CLEAR 

Chinese

French  

Japanese 
Item 3
Function   OFF Operation lock setting is not used.
selection (Initial setting value)

no1 All operation buttons except On/Off button are locked.
 
no2 All operation buttons are locked.

 ON The automatic mode is displayed when the operation


 mode is selected. (Initial setting value)

  OFF The automatic mode is not displayed when the operation mode
is selected.

 OFF The temperature range limit is not active. (Initial setting value)

The temperature range can be changed on cooling/dry mode.

  The temperature range can be changed on heating mode.

The temperature range can be changed on automatic mode.

Automatic filter elevation panel up/down operation mode


Not necessary to set this mode. Refer to OPERATION MANUAL of
 Optional Parts (Panel) for details on operation.
Fixed air flow direction mode
Not necessary to set this mode. Refer to OPERATION MANUAL of
indoor unit for details on operation.
 
Mode The remote controller will be the main controller. (Initial setting value)
selection

  The remote controller will be the sub controller.

 ON The clock function can be used. (Initial setting value)



  OFF The clock function cannot be used.

  Weekly timer can be used. (Initial setting value)

Auto off timer can be used.

 Simple timer can be used.



Timer mode cannot be used.

 OFF The set contact numbers are not displayed in case of error.
(Initial setting value)

 CALL-
The set contact numbers are displayed in case of error.
 
Display °C The temperature unit °C is used. (Initial setting value)
mode setting 
 °F The temperature unit °F is used.



ON
Room air temperature is displayed. (Initial setting value)

 OFF Room air temperature is not displayed.

 ON
One of “Automatic cooling” and “Automatic heating” is displayed
 under the automatic mode is running. (Initial setting value)
 OFF Only “Automatic” is displayed under the automatic mode.

OCH526 79
11 MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER

11-1. HOW TO "MONITOR THE OPERATION DATA"


• Turn on the [Monitoring the operation data]

 Example) Request code "004"


Discharge temperature 69
Refrigerant address "00"




(3) (7)

(5)

A: Maintenance mode
(1) B: Refrigerant address
C: Data display area
(4) (2) (6) D: Request code display area

(1) Press the TEST button for 3 seconds so that [ Maintenance mode] appears on the screen (at  ).
(2) Press the CHECK button for 3 seconds to switch to [Maintenance monitor].
Note) It is not possible to switch to [Maintenance monitor] during data request in maintenance mode (i.e., while " - - - -" is blinking)
since no buttons are operative.

Operating the service inspection monitor


[ - - - ] appears on the screen (at ) when [Maintenance monitor] is activated.
(The display (at  ) now allows you to set a request code No.)
(3) Press the [TEMP] buttons ( and ) to select the desired refrigerant address.

[Screen  ]

(4) Press the [CLOCK] buttons ( and ) to set the desired request code No.
(5) Press the FILTER button to perform data request.
(The requested data will be displayed at  in the same way as in maintenance mode.)

Data collected during operation of the remote controller will be displayed.


The collected data such as temperature data will not be updated automatically even if the data changes.
To display the updated data, carry out step (4) again.

Canceling the Monitoring the operation data


(6) While [Maintenance monitor] is displayed, press the CHECK button for 3 seconds to return to maintenance mode.
(7) To return to normal mode, press the ON/OFF button.

OCH526 80
11-2. REQUEST CODE LIST
* Certain indoor/outdoor combinations do not have the request code function; therefore, no request codes are displayed.
Request code

Description
Request content Unit Remarks
(Display range)

0 Operation state Refer to 11-2-1. Detail Contents in Request Code. –


1 Compressor-Operating current (rms) 0 – 50 A
2 Compressor-Accumulated operating time 0 – 9999 10 hours
3 Compressor-Number of operation times 0 – 9999 100 times
4 Discharge temperature (TH4) 3 – 217 
5 Outdoor unit - Liquid pipe 1 temperature (TH3) -40 – 90 
6 Outdoor unit - Liquid pipe 2 temperature -40 – 90 
7 Outdoor unit-2-phase pipe temperature (TH6) -39 – 88 
8 Outdoor unit-Suction pipe temperature (TH32) -39 – 88 
9 Outdoor unit-Outside air temperature (TH7) -39 – 88 
10 Outdoor unit-Heatsink temperature (TH8) -40 – 200 
11
12 Discharge superheat (SHd) 0 – 255 
13 Sub-cool (SC) 0 – 130 
14 Pressure saturation temperature (T63HS) -39 – 88 
15
16 Compressor-Operating frequency 0 – 255 Hz
17 Compressor-Target operating frequency 0 – 255 Hz
18 Outdoor unit-Fan output step 0 – 10 Step
Outdoor unit-Fan 1 speed
19 0 – 9999 rpm
(Only for air conditioners with DC fan motor)
Outdoor unit-Fan 2 speed "0" is displayed if the air conditioner is a single-fan
20 0 – 9999 rpm
(Only for air conditioners with DC fan motor) type.
21
22 LEV (A) opening 0 – 500 Pulses
23 LEV (B) opening 0 – 500 Pulses
24 LEV (C) opening 0 – 500 Pulses
25 Primary current 0 – 50 A
26 DC bus voltage 180 – 370 V
27
28
29 Number of connected indoor units 0–4 Units
30 Indoor unit-Setting temperature 17 – 30 
31 Indoor unit-Intake air temperature <Thermo judge temperature> 8 – 39 
Indoor unit-Intake air temperature (Unit No. 1) 8 – 39 "0" is displayed if the target unit is not present.
32 
<Heat mode-4-deg correction>
Indoor unit-Intake air temperature (Unit No. 2) 8 – 39
33 
<Heat mode-4-deg correction>
Indoor unit-Intake air temperature (Unit No. 3) 8 – 39
34 
<Heat mode-4-deg correction>
Indoor unit-Intake air temperature (Unit No. 4) 8 – 39
35 
<Heat mode-4-deg correction>
36
37 Indoor unit - Liquid pipe temperature (Unit No. 1) -39 – 88  "0" is displayed if the target unit is not present.
38 Indoor unit - Liquid pipe temperature (Unit No. 2) -39 – 88 
39 Indoor unit - Liquid pipe temperature (Unit No. 3) -39 – 88 
40 Indoor unit - Liquid pipe temperature (Unit No. 4) -39 – 88 
41
42 Indoor unit-Cond./Eva. pipe temperature (Unit No. 1) -39 – 88  "0" is displayed if the target unit is not present.
43 Indoor unit-Cond./Eva. pipe temperature (Unit No. 2) -39 – 88 
44 Indoor unit-Cond./Eva. pipe temperature (Unit No. 3) -39 – 88 
45 Indoor unit-Cond./Eva. pipe temperature (Unit No. 4) -39 – 88 
46
47
48 Thermo ON operating time 0 – 999 Minutes
49 Test run elapsed time 0 – 120 Minutes Not possible to activate maintenance mode during the test run.

OCH526 81
Request code

Description
Request content Unit Remarks
(Display range)

50 Indoor unit-Control state Refer to 11-2-1.Detail Contents in Request Code. –


51 Outdoor unit-Control state Refer to 11-2-1.Detail Contents in Request Code. –
52 Compressor-Frequency control state Refer to 11-2-1.Detail Contents in Request Code. –
53 Outdoor unit-Fan control state Refer to 11-2-1.Detail Contents in Request Code. –
54 Actuator output state Refer to 11-2-1.Detail Contents in Request Code. –
55 Error content (U9) Refer to 11-2-1.Detail Contents in Request Code. –
56
57
58
59
60 Signal transmission demand capacity 0 – 255 %
61 Contact demand capacity Refer to 11-2-1.Detail Contents in Request Code. –
62 External input state (silent mode, etc.) Refer to 11-2-1.Detail Contents in Request Code. –
63
64
65
66
67
68
69
70 Outdoor unit-Capacity setting display Refer to 11-2-1.Detail Contents in Request Code. –
71 Outdoor unit-Setting information Refer to 11-2-1.Detail Contents in Request Code. –
72
73 Outdoor unit-SW1 setting information Refer to 11-2-1.Detail Contents in Request Code. –
74 Outdoor unit-SW2 setting information Refer to 11-2-1.Detail Contents in Request Code. –
75
76 Outdoor unit-SW4 setting information Refer to 11-2-1.Detail Contents in Request Code. –
77 Outdoor unit-SW5 setting information Refer to 11-2-1.Detail Contents in Request Code. –
78 Outdoor unit-SW6 setting information Refer to 11-2-1.Detail Contents in Request Code. –
79 Outdoor unit-SW7 setting information Refer to 11-2-1.Detail Contents in Request Code. –
80 Outdoor unit-SW8 setting information Refer to 11-2-1.Detail Contents in Request Code. –
81 Outdoor unit-SW9 setting information Refer to 11-2-1.Detail Contents in Request Code. –
82 Outdoor unit-SW10 setting information Refer to 11-2-1.Detail Contents in Request Code. –
83
"0000": Not connected
84 M-NET adapter connection (presence/absence) –
"0001": Connected
85
86
87
88
"0000": Not washed
89 Display of execution of replace/wash operation –
"0001": Washed
90 Outdoor unit-Microprocessor version information Examples) Ver 5.01 © "0501" Ver
Auxiliary information (displayed after
91 Outdoor unit-Microprocessor version information (sub No.) version information) –
Examples) Ver 5.01 A000 © "A000"
92
93
94
95
96
97
98
99
Displays postponement code. (" - - " is
100 Outdoor unit - Error postponement history 1 (latest) Code
displayed if no postponement code is present)
Displays postponement code. (" - - " is
101 Outdoor unit - Error postponement history 2 (previous) Code
displayed if no postponement code is present)
Displays postponement code. (" - - " is
102 Outdoor unit - Error postponement history 3 (last but one) Code
displayed if no postponement code is present)

OCH526 82
Request code

Description
Request content Unit Remarks
(Display range)

103 Error history 1 (latest) Displays error history. (" - - " is displayed if no history is present.) Code
104 Error history 2 (second to last) Displays error history. (" - - " is displayed if no history is present.) Code
105 Error history 3 (third to last) Displays error history. (" - - " is displayed if no history is present.) Code
3 : TH3
6 : TH6
Abnormal thermistor display
106 7 : TH7 Sensor
(TH3/TH6/TH7/TH8)
8 : TH8 number
0 : No thermistor error
107 Operation mode at time of error Displayed in the same way as request code "0". –
108 Compressor-Operating current at time of error 0 – 50 A
109 Compressor-Accumulated operating time at time of error 0 – 9999 10 hours
110 Compressor-Number of operation times at time of error 0 – 9999 100 times
111 Discharge temperature at time of error 3 – 217 
112 Outdoor unit - Liquid pipe 1 temperature (TH3) at time of error -40 – 90 
113 Outdoor unit - Liquid pipe 2 temperature at time of error -40 – 90 
114 Outdoor unit-2-phase pipe temperature (TH6) at time of error -39 – 88 
115
116 Outdoor unit-Outside air temperature (TH7) at time of error -39 – 88 
117 Outdoor unit-Heatsink temperature (TH8) at time of error -40 – 200 
118 Discharge superheat (SHd) at time of error 0 – 255 
119 Sub-cool (SC) at time of error 0 – 130 
120 Compressor-Operating frequency at time of error 0 – 255 Hz
Outdoor unit at time of error
121 0 – 10 Step
• Fan output step
Outdoor unit at time of error
122 0 – 9999 rpm
• Fan 1 speed (Only for air conditioners with DC fan)
Outdoor unit at time of error "0" is displayed if the air conditioner is a single-
123 0 – 9999 rpm
• Fan 2 speed (Only for air conditioners with DC fan) fan type.
124
125 LEV (A) opening at time of error 0 – 500 Pulses
126 LEV (B) opening at time of error 0 – 500 Pulses
127
128
129 Pressure saturation temperature (T63HS) at time of error -39 – 88 
130 Thermo ON time until operation stops due to error 0 – 999 Minutes
131
Indoor - Liquid pipe temperature at time of error Average value of all indoor units is displayed if the air condi-
132 -39 – 88 
tioner consists of 2 indoor units (twin).
Indoor - Cond./Eva. temperature at time of error Average value of all indoor units is displayed if the air condi-
133 -39 – 88 
tioner consists of 2 indoor units (twin).
Indoor at time of error
134 -39 – 88 
• Intake air temperature <Thermo judge temperature>
135
136
137
138
139
140
~
146
147
148
149
150 Indoor - Actual intake air temperature -39 – 88 
151 Indoor - Liquid pipe temperature -39 – 88 
152 Indoor - Cond./Eva. temperature -39 – 88 

OCH526 83
Request code

Description
Request content Unit Remarks
(Display range)

153
Indoor-Fan operating time
154 0 – 9999 1 hour
(After filter is reset)
Indoor-Total operating time
155 0 – 9999 10 hours
(Fan motor ON time)
156
157 Indoor fan output value (Sj value) 0 – 255 Fan control data – For indoor fan phase control
Indoor fan output value
158 "00 **" "**" indicates fan control data. – For indoor fan pulsation control
(Pulsation ON/OFF)
159 Indoor fan output value (duty value) "00 **" "**" indicates fan control data. – For indoor DC brushless motor control
160
161
162 Indoor unit-Model setting information Refer to 11-2-1 Detail Contents in Request Code. –
163 Indoor unit-Capacity setting information Refer to 11-2-1 Detail Contents in Request Code. –
164 Indoor unit-SW3 information Undefined –
165 Wireless pair No. (indoor control board side) setting Refer to 11-2-1 Detail Contents in Request Code. –
166 Indoor unit-SW5 information Undefined –
167
~
189
190 Indoor unit-Microprocessor version information Examples) Ver 5.01 © "0501" Ver
191 Indoor unit-Microprocessor version information (sub No.) Auxiliary information (displayed after version information)

Examples) Ver 5.01 A000 © "A000"
192
~
764
765 Stable operation (Heat mode) This request code is not provided to collect data. It is used to fix the operation state.
766 Stable operation (Cool mode) This request code is not provided to collect data. It is used to fix the operation state.
This request code is not provided to collect data. It is used to cancel the operation state that has been
767 Stable operation cancellation
fixed by request codes "765" and "766".

OCH526 84
11-2-1. Detail Contents in Request Code
 
Example) Request code "004"
Discharge temperature 69
Refrigerant address "00"

A: Maintenance mode display


B: Refrigerant address
C: Data display area
  D: Request code display area

[Operation state] (Request code ":0") Relay output state


Power currently
Data display Display Compressor Four-way valve Solenoid valve
supplied to compressor
C 4 0 – – – –
Relay output state 1 ON
Operation mode 2 ON
3 ON ON
Operation mode
4 ON
Display Operation mode 5 ON ON
0 STOP • FAN 6 ON ON
C COOL • DRY 7 ON ON ON
H HEAT 8 ON
d DEFROST A ON ON

[Indoor unit – Control state] (Request code :" 50 ")

Data display Display State


0 Normal
1 Preparing for heat operation
Unit No. 4 state 2 –
Unit No. 3 state 3 –
Unit No. 2 state 4 Heater is ON.
5 Anti-freeze protection is ON.
Unit No. 1 state 6 Overheat protection is ON.
7 Requesting compressor to turn OFF
F There are no corresponding units.

[Outdoor unit – Control state] (Request code ":51")

Data display State


0 0 0 0 Normal
0 0 0 1 Preparing for heat operation
0 0 0 2 Defrost

[Compressor – Frequency control state] (Request code ":52")


Frequency control state
Data display
Discharge temperature Condensation temperature Anti-freeze Heatsink temperature
Display
0 0 overheat prevention overheat prevention protection control overheat prevention
Frequency control state 0
Frequency control state
1 Controlled
2 Controlled
3 Controlled Controlled
Frequency control state

4 Controlled
Display Current limit control 5 Controlled Controlled
0 No current limit 6 Controlled Controlled
1 Primary current limit control is ON. 7 Controlled Controlled Controlled
2 Secondary current limit control is ON. 8 Controlled
9 Controlled Controlled
A Controlled Controlled
b Controlled Controlled Controlled
C Controlled Controlled
d Controlled Controlled Controlled
E Controlled Controlled Controlled
F Controlled Controlled Controlled Controlled

OCH526 85
[Fan control state] (Request code :" 53 ")

Data display 0 0
Fan step correction value by heatsink temperature overheat prevention control
Fan step correction value by cool condensation temperature overheat prevention control

Display Correction value


- (minus) –1
0 0
1 +1
2 +2

[Actuator output state] (Request code :"54")


Data display 0 0
Actuator output state

Actuator output state


Actuator output state
Actuator output state
Compressor is
Display SV1 Four-way valve Compressor Display 52C SV2 SS
warming up
0 0
1 ON 1 ON
2 ON 2 ON
3 ON ON 3 ON ON
4 ON 4 ON
5 ON ON 5 ON ON
6 ON ON 6 ON ON
7 ON ON ON 7 ON ON ON
8 ON
9 ON ON
A ON ON
b ON ON ON
C ON ON
d ON ON ON
E ON ON ON
F ON ON ON ON

[Error content (U9)] (Request code :"55 ")


Data display 0 0
Error content

Error content
Error content
: Detected Error content : Detected
Overvoltage Undervoltage L1-phase Power synchronizing Converter Fo
Display Display PAM error
error error open error signal error error
0 0
1 1
2 2
3 3
4
5
6
7
8
9
A
b
C
d
E
F

OCH526 86
[Contact demand capacity] (Request code "61")
Setting content
Data display 0 0 0 Setting
Display Setting value
Setting content SW7-1 SW7-2
0 0%
1 50% ON
2 75% ON
3 100% ON ON

[External input state] (Request code "62")


Input state : Input present
Data display 0 0 0 Contact demand Silent mode Spare 1 Spare 2
Display
Input state input input input input
0
1
2
3
4
5
6
7
8
9
A
b
C
d
E
F

[Outdoor unit - Capacity setting display] (Request code : "70")


Data display Capacity
9 35
10 50
11 60
14 71
20 100
25 125
28 140
40 200
50 250

[Outdoor unit - Setting information] (Request code "71")

Data display Setting information

0 0 Display Defrost mode


Setting information
0 Standard
Setting information 1 For high humidity

Setting information
Single-/ Heat pump/
Display
3-phase cooling only
0 Heat pump
Single-phase
1 Cooling only
2 Heat pump
3-phase
3 Cooling only

OCH526 87
[Outdoor unit switch setting display (SW1 to SW10, except SW3)] Request codes: 73 to 82
0: Switch OFF 1: Switch ON 0: Switch OFF 1: Switch ON
SW1, SW2, SW6, SW7 SW5
Data display Data display
1 2 3 4 5 6 1 2 3 4
0 0 0 0 0 0 00 00 0 0 0 0 00 00
1 0 0 0 0 0 00 01 1 0 0 0 00 01
0 1 0 0 0 0 00 02 0 1 0 0 00 02
1 1 0 0 0 0 00 03 1 1 0 0 00 03
0 0 1 0 0 0 00 04 0 0 1 0 00 04
1 0 1 0 0 0 00 05 1 0 1 0 00 05
0 1 1 0 0 0 00 06 0 1 1 0 00 06
1 1 1 0 0 0 00 07 1 1 1 0 00 07
0 0 0 1 0 0 00 08 0 0 0 1 00 08
1 0 0 1 0 0 00 09 1 0 0 1 00 09
0 1 0 1 0 0 00 0A 0 1 0 1 00 0A
1 1 0 1 0 0 00 0b 1 1 0 1 00 0b
0 0 1 1 0 0 00 0C 0 0 1 1 00 0C
1 0 1 1 0 0 00 0d 1 0 1 1 00 0d
0 1 1 1 0 0 00 0E 0 1 1 1 00 0E
1 1 1 1 0 0 00 0F 1 1 1 1 00 0F
0 0 0 0 1 0 00 10
1 0 0 0 1 0 00 11
0: Switch OFF 1: Switch ON
0 1 0 0 1 0 00 12
1 1 0 0 1 0 00 13 SW8
Data display
0 0 1 0 1 0 00 14 1 2 3
1 0 1 0 1 0 00 15 0 0 0 00 00
0 1 1 0 1 0 00 16 1 0 0 00 01
1 1 1 0 1 0 00 17 0 1 0 00 02
0 0 0 1 1 0 00 18 1 1 0 00 03
1 0 0 1 1 0 00 19 0 0 1 00 04
0 1 0 1 1 0 00 1A 1 0 1 00 05
1 1 0 1 1 0 00 1B 0 1 1 00 06
0 0 1 1 1 0 00 1C 1 1 1 00 07
1 0 1 1 1 0 00 1D
0 1 1 1 1 0 00 1E
1 1 1 1 1 0 00 1F 0: Switch OFF 1: Switch ON
0 0 0 0 0 1 00 20 SW4, SW9, SW10
Data display
1 0 0 0 0 1 00 21 1 2
0 1 0 0 0 1 00 22 0 0 00 00
1 1 0 0 0 1 00 23 1 0 00 01
0 0 1 0 0 1 00 24 0 1 00 02
1 0 1 0 0 1 00 25 1 1 00 03
0 1 1 0 0 1 00 26
1 1 1 0 0 1 00 27
0 0 0 1 0 1 00 28
1 0 0 1 0 1 00 29
0 1 0 1 0 1 00 2A
1 1 0 1 0 1 00 2B
0 0 1 1 0 1 00 2C
1 0 1 1 0 1 00 2D
0 1 1 1 0 1 00 2E
1 1 1 1 0 1 00 2F
0 0 0 0 1 1 00 30
1 0 0 0 1 1 00 31
0 1 0 0 1 1 00 32
1 1 0 0 1 1 00 33
0 0 1 0 1 1 00 34
1 0 1 0 1 1 00 35
0 1 1 0 1 1 00 36
1 1 1 0 1 1 00 37
0 0 0 1 1 1 00 38
1 0 0 1 1 1 00 39
0 1 0 1 1 1 00 3A
1 1 0 1 1 1 00 3B
0 0 1 1 1 1 00 3C
1 0 1 1 1 1 00 3D
0 1 1 1 1 1 00 3E
1 1 1 1 1 1 00 3F

OCH526 88
[Indoor unit – Model setting information] (Request code : 162)

Data display
Display Model setting state Display Model setting state
0 0 00 PSA-RP•GA, PSH-PGAH 20
01 21 PKA-RP•FAL(2), PKH-P•FALH
See the table on the right. 02 PEAD-RP•EA(2)/GA, PEHD-P•EAH 22 PCA-RP•GA(2), PCH-P•GAH, PLA-RP71-100BA2
03 SEZ-KA•VA 23
04 24
05 SLZ-KA•VA(L) 25
06 PCA-RP•HA 26
07 27
08 28
09 29
0A 2A
0b 2b PKA-RP•GAL, PKH-P•GALH
0C 2C
0d 2d
0E 2E
0F 2F PLA-RP• AA
10 30
11 PEA-RP•EA 31 PLH-P•AAH
12 MEXZ-GA•VA(L) 32
13 33
14 34 PEAD-RP•JA(L)
15 35
16 36 PLA-RP•AA2
17 37 PLA-RP100BA3, 140BA2
18 38
19 39
1A 3A
1b 3b
1C 3C
1d 3d
1E 3E
1F 3F

[Indoor unit – Capacity setting information] (Request code 163 )


Data display
Display Capacity setting state Display Capacity setting state
0 0
00 12 10 112
01 16 11 125
See the table on the right. 02 22 12 140
03 25 13
04 28 14
05 32 15
06 35, 36 16
07 40 17
08 45 18
09 50 19
0A 56 1A
0b 63 1b
0C 71 1C
0d 80 1d
0E 90 1E
0F 100 1F

[Wireless pair No. (indoor control board side) setting] (Request code 165 )
Data display Display Pair No. setting state
0 0
00 No. 0
01 No. 1 J41 disconnected
See the table on the right. 02 No. 2 J42 disconnected
03 No. 3 J41, J42 disconnected

OCH526 89
12 EASY MAINTENANCE FUNCTION

L Reduces maintenance work drastically.


L Enables you to check operation data of the indoor and outdoor units by remote controller.
Furthermore, use of maintenance stable-operation control that fixes the operating frequency, allows smooth inspection, even for
inverter models.
Smooth Mainte-
nance Function
Discharge temperature 64 L Conventional inspection work
LOutdoor unit L LIndoor unit L

Remove the Measure


service panel. the intake air
temperature.

Easy maintenance information (unit)


Compressor Outdoor unit Indoor unit Measure the discharge Measure the outside air
Accumulated operating Heat exchanger Intake air temperature. temperature


time (%10 hours) temperature () temperature ()
Number of ON/OFF Discharge Heat exchanger
 
times (%10 times) temperature () temperature ()
Operating Outside air Filter operating
 
current (A) temperature () time* (Hours)
* The filter operating time is the time that has elapsed since the filter was reset.

12-1. MAINTENANCE MODE OPERATION METHOD


* If you are going to use 12-2. "GUIDE FOR OPERATION CONDITION", set the airflow to "High" before activating maintenance mode.

L Switching to maintenance mode


Maintenance mode can be activated either when the air conditioner is operated or stopped.
It cannot be activated during test run.
+ Maintenance information can be viewed even if the air conditioner is stopped.
N Remote controller button information

  

Operation mode Compressor information Outdoor unit information Indoor unit information Confirm

Activate/cancel maintenance mode

(1) Press the TEST button for 3 seconds to switch to maintenance mode.
[Display ] MAINTENANCE
If stable operation is unnecessary or if you want to check the data with the air conditioner stopped, skip to step (4).

L Fixed Hz operation
The operating frequency can be fixed to stabilize operation of inverter model.
If the air conditioner is currently stopped, start it by this operation.
(2) Press the MODE button to select the desired operation mode.
Stable cooling Stable heating Stable operation
[Display ] operation operation cancellation
COOL HEAT STABLE MODE
STABLE MODE STABLE MODE CANCEL

(3) Press the FILTER ( ) button to confirm the setting.

[Display ] Waiting for stabilization Stabilized


After 10 to 20 minutes

OCH526 90
L Data measurement
When the operation is stabilized, measure operation data as explained below.
(4) Press the [TEMP] buttons ( and ) to select the desired refrigerant address.

[Screen  ]

(5) Select the type of data to be displayed.


After selecting, go to step (6).
Compressor information

MENU button
Cumulative

operation time
ON/OFF Number Operating current
[Display  ]
COMP ON COMP ON COMP ON
x10 HOURS x100 TIMES CURRENT (A)

Outdoor unit information

ON/OFF button
Comp discharge Outdoor ambient
Heat exchanger
temperature
 temperature
 temperature
[Display  ]
OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT
H·EXC. TEMP OUTLET TEMP OUTDOOR TEMP

Indoor unit information

button
Indoor room Heat exchanger Filter operating
 temperature  temperature  time
[Display  ]
INDOOR UNIT INDOOR UNIT INDOOR UNIT
INLET TEMP H·EXC. TEMP FILTER USE H

(6) Press the FILTER ( ) button to confirm the setting.

[Display example for accumulated operating time]

Display  Blinking
After approx. 12,340 hours
Waiting for response
10 seconds

(7) Data is displayed on the display (at  ).


To check the data for each item, repeat steps (5) to (7).
(8) To cancel maintenance mode, press the TEST button for 3 seconds or press the ON/OFF button.

N Refrigerant address
Single refrigerant system Multi refrigerant system (group control)
In the case of single refrigerant system, the refrigerant address Up to 16 refrigerant systems (16 outdoor units) can be con-
is "00" and no operation is required. nected as a group by one remote controller. To check or set the
Simultaneous twin units belong to this category refrigerant addresses.
(single refrigerant system).

[1:1] [Twin] Refrigerant Refrigerant Refrigerant Refrigerant


Refrigerant Refrigerant address address address address
address=00 address=00 00 01 02 15
Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor
unit unit unit unit unit unit

Indoor unit Indoor unit Indoor unit


Indoor unit Indoor unit Indoor unit Indoor unit
01 01 02
01 01 01 01
Remote Remote
controller controller Remote
controller

OCH526 91
12-2. GUIDE FOR OPERATION CONDITION
Inspection item Result Check Points
Loose con-

Breaker Good Retightened


Enter the temperature differences between  , ,  and  into
Power supply

nection

Terminal block Outdoor Unit Good Retightened


Indoor Unit Good Retightened
the graph given below.
(Insulation resistance) M
Operation state is determined according to the plotted areas on
(Voltage) V
the graph.

Accumulated operating time Time
For data measurements, set the fan speed to "Hi" before activat-
Com-
Number of ON/OFF times Times
ing maintenance mode.
pressor
Current A Classification Item Result
Refrigerant/heat exchanger temperature COOL  HEAT 
Temperature

Inspection Is "D000" displayed stably on the remote


 Refrigerant/discharge temperature COOL  HEAT  Stable Unstable
controller?
Outdoor Unit

 Air/outside air temperature COOL  HEAT 


Temperature ( Discharge temperature) – ( Outdoor

Cool
(Air/discharge temperature) COOL  HEAT  
difference heat exchanger temperature)
Appearance Good Cleaning required
Cleanli-

( Indoor intake air temperature) – (


Heat exchanger Good Cleaning required 
ness

Indoor heat exchanger temperature)


Sound/vibration None Present
Inspection Is "D000" displayed stably on the remote
 Air/intake air temperature COOL  HEAT  Stable Unstable
Temperature

controller?
(Air/discharge temperature) COOL  HEAT 
Temperature ( Discharge temperature) – ( Indoor
Heat

 Refrigerant/heat exchanger temperature COOL  HEAT  


difference heat exchanger temperature)
Indoor Unit

 Filter operating time* Time


( Indoor heat exchanger temperature) –
Decorative panel Good Cleaning required 
( Indoor intake air temperature)
Cleanliness

Filter Good Cleaning required


Fan Good Cleaning required * Fixed Hz operation may not be possible under the following tempera-
Heat exchanger Good Cleaning required ture ranges.
Sound/vibration None Present A)In cool mode, outdoor intake air temperature is 40  or higher or
indoor intake air temperature is 23  or lower.
* The filter operating time is the time that has elapsed since the filter was reset. B)In heat mode, outdoor intake air temperature is 20  or higher or
indoor intake air temperature is 25  or lower.
* If the air conditioner is operated at a temperature range other than the
ones above but operation is not stabilized after 30 minutes or more have
elapsed, carry out inspection.
* In heat mode, the operation state may vary due to frost forming on the
outdoor heat exchanger.

Cool mode Heat mode


( Indoor intake air temperature)— (Indoor

 
45 45 Inspection C
( Indoor heat exchanger temperature) —

40 Inspection C 40
Filter inspection
35 35
( Indoor intake air temperature)

30 30
heat exchanger temperature)

Judgment
Area Check item 25 Filter inspection 25
Normal
Cool Heat 20 20
Normal
Normal Normal operation state 15 Inspection B 15
Inspection B
Filter inspection Filter may be clogged. *1
Result

10 10
Inspection A Inspection A
Inspection A Performance has dropped. Detailed in-
5 5
spection is necessary.
Inspection B Refrigerant amount is dropping. 0 10 20 30 40 50 60 70 80  0 10 20 30 40 50 60 70 80 
Inspection C Filter or indoor heat exchanger may be
[ Discharge temperature] – [ Outdoor [ Discharge temperature] – [ Indoor
clogged. heat exchanger temperature) heat exchanger temperature)

* The above judgement is just guide based on Japanese standard


conditions.
It may be changed depending on the indoor and outdoor temperature.
* 1 It may be judged as “filter inspection” due to the outdoor and indoor
temperature, even though it is not clogged.

OCH526 92
12-3. INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION
NRemote controller button position
  
This air conditioner (Outdoor unit) can detect refrigerant leakage
which may happen during a long period of use. In order to enable
the leakage detection, the following settings are required to let the
unit memorize the initial condition (initial refregerant amount).


Caution :
Operation mode Compressor information Outdoor unit information Indoor unit information Confirm
Make sure to perform the "test run" and confirm the unit works
without any problems, before starting the following setting.
For more precise detection, make sure to set the airflow at
"High notch" before enabling this setting.

[Display  ]
1.How to select the "Refrigerant Leakage Detection" mode
Refrigerant leakage
detection Refrigerant leakage Detection is possible regardless the unit`s operation (ON or OFF).
detection judgement
(initial teaching)
Press TEST button for more than 3 seconds to switch to
GAS LEAK GAS LEAK "EASY MAINTENANCE" mode.[Display ]
TEST START JUDGE

2.How to start the initial learning

Press . CLOCK button and select the [GAS LEAK TEST START]
* The initial learning for the leakage detection is always done once after
the new installation or the data reset.

[Display  ] Waiting for stabilization

Stabilized
After 45 minutes

Press FILTER ( )button to confirm.

How to finish the initial learning


Once the unit`s operation is stabilized, the initial learning is completed.
Press TEST button for more than 3 seconds to cancel the initial leaning.
The initial learning can also be cancelled by pressing
ON/OFF button.

OCH526 93
3. How to start "Judgment of refrigerant leakage " mode.

To know the current condition of refrigerant amount, same operation must be performed.
Please repeat the same procedure
~ as when "Initial learning operation" for "Checking operation".

Press . CLOCK button and select the [GAS LEAK JUDGE]


Refrigerant leakage
detection Refrigerant leakage
(initial teaching) detection judgment

GAS LEAK GAS LEAK


TEST START JUDGE

Press FILTER ( ) button to confirm. (Display LOADING)

Display  Flashing
" 0"
Waiting for response Loading Judgment

Display[C] indication Meaning (% setting)


"0" Refrigerant leakage is less than 20% of initial condition.
" 20 " Refrigerant leakage is more than 20% of initial condition.
" 8888 " "Error"=No initial data is available.

<Note>
% for judgment can be changed by "Unit function setting of remote controller".
Selectable either 80%(initial setting) or 60%
Refer to 12-1 Mode No.21.
(When the "%" for judgment is changed, please start "Initial learning
~ " about 1 minute ( ) and cancel .)
Then, please start "Judgment of refrigerant leakage" mode(
~).

<How to reset the initial condition (data) >


When the unit is removed and installed again or refrigerant is charged additionally, the "Initial learning" must be
performed again by following procedure.
(1)Turn "Main Power" OFF.
(2)Connect the pin of CN31 to ON position on the outdoor controller board.
(3)Turn SW4-1 on the outdoor controller board to ON.
(4)Turn "Main Power" ON to reset the initial data.
After reset the data, please turn pin of CN31 and SW4-1 to original(OFF) position.

<Caution>
1.On the following condition, the operation cannot be stabillized and judgment of cheking operation may not be accurate.
(a)Outdoor temperature 40or Room temperature 23
(b)Air flow setting is not "High-notch".
2.Please check the operation and unit status, when the operation is not stabilized after more than 45 minutes.

OCH526 94
13 DISASSEMBLY PROCEDURE
PUHZ-SHW80VHA PUHZ-SHW112VHA
OPERATING PROCEDURE PHOTOS & ILLUSTRATION
1. Removing the service panel and top panel Photo 1 Top panel fixing screws
Top panel
(1) Remove 3 service panel fixing screws (5 × 12) and slide
the hook on the right downward to remove the service Service panel
fixing screw
panel.
(2) Remove screws (3 for front, 3 for rear/5 × 12) of the top Fan grille
panel and remove it. Grille
fixing
screws Service panel
Slide

Grille
fixing
screws Service panel
fixing screws

2. Removing the fan motor (MF1, MF2) Photo 2-1 Photo 2-2 Fan
(1) Remove the service panel. (See Photo 1) Propeller Front panel Fan motor fixing screws motor
(2) Remove the top panel. (See Photo 1)
(3) Remove 5 fan grille fixing screws (5 × 12) to detach the
fan grille. (See Photo 1)
(4) Remove a nut (for right handed screw of M6) to detach the
propeller. (See Photo 2-1)
(5) Disconnect the connectors, CNF1, CNF2 on controller cir-
cuit board in electrical parts box. Nut
(6) Remove 4 fan motor fixing screws (5 × 20) to detach the
fan motor. (See Photo 2-2)

Fan motor fixing screws

3. Removing the electrical parts box Photo 3


(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)
Controller circuit board
(3) Disconnect the indoor/outdoor connecting wire from (C.B.)
terminal block.
(4) Disconnect the connector CNF1, CNF2, LEV-A, LEV-B and
Electrical
LEV-C on the controller circuit board.
parts box
<Symbols on the board>
• CNF1, CNF2 : Fan motor Electrical
• LEV-A, LEV-B, LEV-C : LEV parts box
(5) Disconnect the pipe-side connections of the following parts. fixing screw
• Thermistor <Liquid>(TH3)
• Thermistor <Discharge>(TH4) Terminal block
• Thermistor <2-phase pipe>(TH6) (TB1)
• Thermistor <Ambient>(TH7)
• Thermistor <Suction> (TH32)
• Thermistor <Ref. check> (TH33)
• Thermistor <Comp. surface> (TH34)
• High pressure switch (63H) Valve bed
• Low pressure switch (63L)
• High pressure sensor (63HS)
• 4-way valve coil (21S4)
(6) Remove the terminal cover and disconnect the compressor Screw
lead wire.
(7) Remove an electrical parts box fixing screw (4 × 10) and Terminal cover
detach the electrical parts box by pulling it upward.
The electrical parts box is fixed with 2 hooks on the left Compressor
and 1 hook on the right. (MC)

OCH526 95
OPERATING PROCEDURE PHOTOS
4. Removing the thermistor <2-phase pipe> (TH6) and Electrical
Photo 4-1 Clamps
thermistor <Ambient>(TH7) parts box
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)
(3) Disconnect the connectors TH7/6 (red) on the controller
circuit board in the electrical parts box.
(4) Loosen the clamp for the lead wire in the rear of the electri-
cal parts box.
(5) Pull out the thermistor <2-phase pipe> (TH6) and thermis-
tor <Ambient> (TH7) from the sensor holder.
Note: In case of replacing thermistor <2-phase pipe> (TH6) Heat
or thermistor <Ambient> (TH7), replace it together. exchanger
Thermistor
<2-phase pipe> (TH6)
Photo 4-2
Lead wire of
thermistor
<Ambient>
(TH7)

Sensor holder

5. Removing the thermistor <Discharge> (TH4) and thermis- Photo 5 Thermistor


tor <Comp. surface> (TH34) <Comp. Surface> Thermistor
TH34 <Suction>TH32
(1) Remove the service panel. (See Photo 1)
(2) Disconnect the connector TH4 (white) and TH34 (red) on Muffler
the controller circuit board in the electrical parts box.
Clamp
(3) Loosen clamps for the lead wire in the rear of the electri-
cal parts box and the separator. (See Photo 4-1) Low pressure
(4) Pull out the thermistor <Discharge> (TH4) from the sensor switch (63L)
holder.
Separator
[Removing the thermistor<Comp. surface> (TH34)]
(5) Remove the sound proof cover (upper) for compressor.
(6) Pull out the thermistor <Comp. surface> (TH34) from the Compressor
holder of the compressor shell. (MC)
Thermistor <Discharge>TH4

6. Removing the thermistor <Liquid> (TH3), thermistor Photo 6 Thermistor


<Suction> (TH32) and thermistor <Ref. check> (TH33) Clamp <Liquid>
(1) Remove the service panel. (See Photo 1) (for TH3) (TH3)
(2) Disconnect the connectors, TH3 (white) and TH32 (black),
TH33 (yellow) on the controller circuit board in the electri-
cal parts box.
(3) Loosen clamps for the lead wire in the rear of the electrical
parts box (See Photo 4-1) and separator (See Photo 5).
(3) Loosen clamp for the lead wire for TH3.
(4) Pull out the thermistor <Liquid> (TH3), thermistor <Suction>
(TH32) and thermistor <Ref. check> (TH33) from the sen-
sor holder.
(TH32 : See Photo 5)
(TH33 : See Photo 7)

Thermistor Power
<Comp. surface> receiver
(TH34)

OCH526 96
OPERATING PROCEDURE PHOTOS
7. Removing the 4-way valve coil (21S4), and linear expansion Photo 7
valve coil (LEV-A, LEV-B, LEV-C)
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)

[Removing the 4-way valve coil] High pressure Linear expansion Linear expansion
(3) Remove 4-way valve coil fixing screw (M5 × 6). switch (63H) valve coil (LEV-C) valve coil (LEV-A)
(4) Remove the 4-way valve coil by sliding the coil toward you.
(5) Disconnect the connector 21S4 (green) on the controller cir-
cuit board in the electrical parts box.

[Removing the linear expansion valve coil]


(3) Remove the linear expansion valve coil by sliding the coil
upward.
(4) Disconnect the connectors, LEV-A (white), LEV-B (red) and
LEV-C(blue) on the controller circuit board in the electrical
parts box. Linear
expansion
8. Removing the 4-way valve valves
(1) Remove the service panel. (See Photo 1)
Thermistor
(2) Remove the top panel. (See Photo 1)
<Ref. check>
(3) Remove 3 valve bed fixing screws (4 × 10) and 4 ball valve (TH33)
and stop valve fixing screws (5 × 16) then remove the valve
bed. 4-way valve
(4) Remove 4 right side panel fixing screws (5 × 12) in the rear
of the unit then remove the right side panel.
Linear expansion
(5) Remove the 4-way valve coil. valve coil (LEV-B)
(6) Recover refrigerant.
(7) Remove the welded part of 4-way valve.

Note : When installing the 4-way valve, cover it with a wet


cloth to prevent it from heating (120°C or more),
then braze the pipes so that the inside of pipes are
not oxidized. Low pressure
switch (63L)
9. Removing linear expansion valve
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)
Linear
(3) Remove 3 valve bed fixing screws (4 × 10) and 4 ball valve
expansion
and stop valve fixing screws (5 × 16) then remove the valve valve
bed.
(4) Remove 4 right side panel fixing screws (5 × 12) in the rear
of the unit then remove the right side panel.
(5) Remove the linear expansion valve coil.
(6) Recover refrigerant.
(7) Remove the welded part of linear expansion valve.

Note : When installing the linear expansion valve, cover


it with a wet cloth to prevent it from heating (120°C High pressure 4-way valve coil
or more), then braze the pipes so that the inside of sensor (63HS) (21S4)
pipes are not oxidized.

10. Removing the high pressure switch (63H), the low pres-
sure switch (63L) and the pressure sensor (63HS)
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)
(3) Remove 3 right side panel fixing screws (5 × 12) in the
rear of the unit and remove the right side panel.
(4) Pull out the lead wire of high pressure switch and low
pressure switch.
(5) Recover refrigerant.
(6) Remove the welded part of high pressure switch, low pres-
sure switch, and the pressure sensor (63HS).

Note : When installing the high pressure switch, cover it


Note 1: Recover refrigerant without spreading it in
with a wet cloth to prevent it from heating (100°C
the air.
or more), then braze the pipes so that the inside of
Note 2: The welded part can be removed easily by
pipes are not oxidized.
removing the right side panel.

OCH526 97
OPERATING PROCEDURE PHOTOS
11. Removing the reactor (DCL) and capacitor (CB) Photo 8
(1) Remove the service panel. (See Photo 1) Reactor
(2) Remove the top panel. (See Photo 1) (DCL) Electrical parts box
(3) Remove the electrical parts box. (See Photo 3)

[Removing the reactor]


(4) Remove 4 reactor fixing screws (4 × 10) and remove the
reactor. Reactor
[Removing the capacitor] fixing
Reactor screws
(4) Remove 4 capacitor band fixing screws (4 × 10) and fixing
remove the capacitor. screws
w The reactor and capacitor are attached to the rear of the
electrical parts box.

Capacitor band
Capacitor (CB) fixing screws

12. Removing the compressor (MC)


(1) Remove the service panel. (See Photo 1) Photo 9
(2) Remove the top panel. (See Photo 1) Separator Valve bed
(3) Remove 2 front cover panel fixing screws (5 × 12) and
remove the front cover panel. (See Photo 3)
(4) Remove 2 back cover panel fixing screws (5 × 12) and
remove the back cover panel.
(5) Remove the electrical parts box. (See Photo 3)
(6) Remove 3 valve bed fixing screws (4 × 10) and 4 ball valve
and stop valve fixing screws (5 × 16) then remove the valve
bed.
(7) Remove 3 right side panel fixing screws (5 × 12) in the
rear of the unit then remove the right side panel.
(8) Remove 3 separator fixing screws (4 × 10) and remove
the separator.
(9) Remove the soundproof cover for compressor.
(10) Remove the terminal cover and remove the compressor
lead wire.
(11) Recover refrigerant.
(12) Remove the 3 points of the compressor fixing nut using
a spanner or a adjustable wrench.
(13) Remove the welded pipe of compressor inlet and outlet
then remove the compressor.

Note: Recover refrigerant without spreading it in the air.


Compressor (MC)

Power receiver

Compressor fixing nut

OCH526 98
OPERATING PROCEDURE PHOTOS
13. Removing the power receiver Photo 10
(1) Remove the service panel. (See Photo 1) Pipes of power receiver
(2) Remove the top panel. (See Photo 1)
(3) Remove 2 front cover panel fixing screws (5 × 12) and
remove the front cover panel. (See Photo 3.)
(4) Remove 2 back cover panel fixing screws (5 × 12) and
remove the back cover panel.
(5) Remove the electrical parts box. (See Photo 3)
(6) Remove 3 valve bed fixing screws (4 × 10) and 4 ball valve
and stop valve fixing screws (5 × 16) then remove the
valve bed.
(7) Remove 3 right side panel fixing screws (5 × 12) in the
rear of the unit then remove the right side panel.
(8) Recover refrigerant.
(9) Remove 4 welded pipes of power receiver inlet and outlet. Power receiver
(10) Remove 2 receiver leg fixing screws (4 × 10).

Note: Recover refrigerant without spreading it in the air.

Receiver leg Receiver leg


fixing screws

OCH526 99
PUHZ-SHW112YHA PUHZ-SHW140YHA
OPERATING PROCEDURE PHOTOS & ILLUSTRATION
1. Removing the service panel and top panel Photo 1 Top panel fixing screws
Top panel
(1) Remove 3 service panel fixing screws (5 × 12) and slide
the hook on the right downward to remove the service Service panel
fixing screw
panel.
(2) Remove screws (3 for front, 3 for rear/5 × 12) of the top Fan grille
panel and remove it. Grille
fixing
screws Service panel
Slide

Grille
fixing
screws Service panel
fixing screws

2. Removing the fan motor (MF1, MF2) Photo 2-1 Photo 2-2 Fan
(1) Remove the service panel. (See Photo 1) Propeller Front panel Fan motor fixing screws motor
(2) Remove the top panel. (See Photo 1)
(3) Remove 5 fan grille fixing screws (5 × 12) to detach the
fan grille. (See Photo 1)
(4) Remove a nut (for right handed screw of M6) to detach the
propeller. (See Photo 2-1)
(5) Disconnect the connectors, CNF1, CNF2 on controller cir-
cuit board in electrical parts box. Nut
(6) Remove 4 fan motor fixing screws (5 × 20) to detach the
fan motor. (See Photo 2-2)

Fan motor fixing screws

3. Removing the electrical parts box Photo 3


(1) Remove the service panel. (See Photo 1) Controller circuit
Noise filter circuit
(2) Remove the top panel. (See Photo 1) board (N.F.) board (C.B.) Electrical parts box
(3) Disconnect the indoor/outdoor connecting wire and power
supply wire from terminal block.
(4) Disconnect the connector CNF1, CNF2, LEV-A, LEV-B and
LEV-C on the controller circuit board.
<Symbols on the board>
• CNF1, CNF2 : Fan motor
• LEV-A, LEV-B, LEV-C : LEV
(5) Disconnect the pipe-side connections of the following parts.
• Thermistor <Liquid>(TH3)
• Thermistor <Discharge>(TH4)
Electrical
• Thermistor <2-phase pipe>(TH6) parts box
• Thermistor <Ambient>(TH7) fixing
• Thermistor <Suction> (TH32) screw
• Thermistor <Ref. check> (TH33)
• Thermistor <Comp. surface> (TH34)
• High pressure switch (63H)
• Low pressure switch (63L)
• High pressure sensor (63HS)
• 4-way valve coil (21S4)
• Reactors (ACL1, ACL2, ACL3)
(6) Remove the terminal cover and disconnect the compressor
lead wire.
(7) Remove 2 electrical parts box fixing screws (4 × 10) and Terminal block (TB1) Terminal block (TB2)
detach the electrical parts box by pulling it upward. The
electrical parts box is fixed with 2 hooks on the left and 1
hook on the right.

OCH526 100
OPERATING PROCEDURE PHOTOS & ILLUSTRATION
4. Disassembling the electrical parts box
(1) Disconnect all the connectors on the controller circuit Electrical
board. Photo 4-1 parts box
(2) Remove the 3 screws, screw 1, 2 and 3, that fix the
plate equipped with the outdoor controller circuit board,
and the electrical parts box, screw 1 from the front and
the screw 2 and 3 from the bottom of the electrical parts
box. (See Photo 4-1 and 4-2)
(3) Slide the plate in the direction of the arrow A and remove it.
(See Photo 4-1)
(4) Remove the lead wires from the clamp on the bottom of the
electrical parts box. (See Photo 4-3)
(5) Remove the 3 screws, screw 4 and 5, that fix the bottom
side of the electrical parts box and remove the bottom side Screw1
plate by sliding in the direction of the arrow B. (See Photo
4-3 and 4-4)
(6) Remove the noise filter circuit board from the electrical
Controller
parts box. Then remove the 2 screws, screw 6 and 7, circuit board
that fix the plate equipped with the noise filter circuit board (C.B.)
and converter circuit board. (See Photo 4-5)
Note: When reassembling the electrical parts box, make
sure the wirings are correct.
A

Clamp
Photo 4-2 Bottom plate of Photo 4-3
electrical parts
box

Screw4 Screw5

Screw2

Screw3

Electrical parts
Heatsink
box Bottom plate of electrical parts box

Photo 4-4 Photo 4-5


Electrical parts box

Noise filter B
Converter
circuit board circuit board
(N.F.) Screw 6
(CONV.B.) Screw 7

Power circuit
board (P.B.)

Noise filter circuit board (N.F.)

OCH526 101
OPERATING PROCEDURE PHOTOS
5. Removing the thermistor <2-phase pipe> (TH6) and Electrical
Photo 5-1 Clamps
thermistor <Ambient>(TH7) parts box
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)
(3) Disconnect the connectors TH7/6 (red) on the controller
circuit board in the electrical parts box.
(4) Loosen the clamp for the lead wire in the rear of the electri-
cal parts box.
(5) Pull out the thermistor <2-phase pipe> (TH6) and thermis-
tor <Ambient> (TH7) from the sensor holder.
Note: When replacing thermistor <2-phase pipe> (TH6) or Heat
thermistor <Ambient> (TH7), replace it together. exchanger
Thermistor
<2-phase pipe> (TH6)
Photo 5-2
Lead wire of
thermistor
<Ambient>
(TH7)

Sensor holder

Thermistor
6. Removing the thermistor <Discharge> (TH4) snd thermis- Photo 6 <Comp. Surface> Thermistor
tor <Comp. surface> (TH34) TH34 <Suction>TH32
(1) Remove the service panel. (See Photo 1)
(2) Disconnect the connector TH4 (white) and TH34 (red) on Muffler
the controller circuit board in the electrical parts box.
Clamp
(3) Loosen clamps for the lead wire in the rear of the electri-
cal parts box and the separator. (See Photo 5-1) Low pressure
(4) Pull out the thermistor <Discharge> (TH4) from the sensor switch (63L)
holder.
Separator
[Removing the thermistor<Comp. surface> (TH34)]
(5) Remove the sound proof cover (upper) for compressor.
(6) Pull out the thermistor <Comp. surface> (TH34) from the Compressor
holder of the compressor shell. (MC)
Thermistor <Discharge>TH4

7. Removing the thermistor <Liquid> (TH3), thermistor Photo 7 Thermistor


<Suction> (TH32) and thermistor <Ref. check> (TH33) Clamp <Liquid>
(1) Remove the service panel. (See Photo 1) (for TH3) (TH3)
(2) Disconnect the connectors, TH3 (white) and TH32 (black),
TH33 (yellow) on the controller circuit board in the electri-
cal parts box.
(3) Loosen clamps for the lead wire in the rear of the electrical
parts box (See Photo 5-1) and separator (See Photo 6).
(3) Loosen clamp for the lead wire for TH3.
(4) Pull out the thermistor <Liquid> (TH3), thermistor <Suction>
(TH32) and thermistor <Ref. check> (TH33) from the sen-
sor holder.
(TH32 : See Photo 6)
(TH33 : See Photo 8)

Thermistor Power
<Comp. surface> receiver
(TH34)

OCH526 102
OPERATING PROCEDURE PHOTOS
8. Removing the 4-way valve coil (21S4), and linear expansion Photo 8
valve coil (LEV-A, LEV-B, LEV-C)
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)

[Removing the 4-way valve coil] High pressure Linear expansion Linear expansion
(3) Remove 4-way valve coil fixing screw (M5 × 6). switch (63H) valve coil (LEV-C) valve coil (LEV-A)
(4) Remove the 4-way valve coil by sliding the coil toward you.
(5) Disconnect the connector 21S4 (green) on the controller cir-
cuit board in the electrical parts box.

[Removing the linear expansion valve coil]


(3) Remove the linear expansion valve coil by sliding the coil
upward.
(4) Disconnect the connectors, LEV-A (white), LEV-B (red) and
LEV-C(blue) on the controller circuit board in the electrical
parts box. Linear
expansion
9. Removing the 4-way valve valves
(1) Remove the service panel. (See Photo 1)
Thermistor
(2) Remove the top panel. (See Photo 1)
<Ref. check>
(3) Remove 3 valve bed fixing screws (4 × 10) and 4 ball valve (TH33)
and stop valve fixing screws (5 × 16) then remove the valve
bed. 4-way valve
(4) Remove 4 right side panel fixing screws (5 × 12) in the rear
of the unit then remove the right side panel.
Linear expansion
(5) Remove the 4-way valve coil. valve coil (LEV-B)
(6) Recover refrigerant.
(7) Remove the welded part of 4-way valve.

Note : When installing the 4-way valve, cover it with a wet


cloth to prevent it from heating (120°C or more),
then braze the pipes so that the inside of pipes are
not oxidized. Low pressure
switch (63L)
10. Removing linear expansion valve
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)
Linear
(3) Remove 3 valve bed fixing screws (4 × 10) and 4 ball valve
expansion
and stop valve fixing screws (5 × 16) then remove the valve valve
bed.
(4) Remove 4 right side panel fixing screws (5 × 12) in the rear
of the unit then remove the right side panel.
(5) Remove the linear expansion valve coil.
(6) Recover refrigerant.
(7) Remove the welded part of linear expansion valve.

Note : When installing the linear expansion valve, cover


it with a wet cloth to prevent it from heating (120°C High pressure 4-way valve coil
or more), then braze the pipes so that the inside of sensor (63HS) (21S4)
pipes are not oxidized.

11. Removing the high pressure switch (63H), the low pres-
sure switch (63L) and the pressure sensor (63HS)
(1) Remove the service panel. (See Photo 1)
(2) Remove the top panel. (See Photo 1)
(3) Remove 3 right side panel fixing screws (5 × 12) in the
rear of the unit and remove the right side panel.
(4) Pull out the lead wire of high pressure switch and low
pressure switch.
(5) Recover refrigerant.
(6) Remove the welded part of high pressure switch, low pres-
sure switch, and the pressure sensor (63HS).

Note : When installing the high pressure switch, cover it


Note 1: Recover refrigerant without spreading it in
with a wet cloth to prevent it from heating (100°C
the air.
or more), then braze the pipes so that the inside of
Note 2: The welded part can be removed easily by
pipes are not oxidized.
removing the right side panel.

OCH526 103
OPERATING PROCEDURE PHOTOS
12. Removing the reactors (ACL1, ACL2, ACL3)
(1) Remove the service panel. (See Photo 1) Photo 12-1 Electrical parts box
(2) Remove the top panel. (See Photo 1)
(3) Remove the 6 screws, that fix the front panel and remove
the front panel.
(4) Remove the 2 screws, screw 8 and 9 (both 4 × 10), that
fix the separator, screw 8 from the valve bed and screw
9 from the bottom of the separator, and tilt the separator
to the side of the fan motor slightly. (See Photo 12-1)
(5) Disconnect the lead wires from the reactor and remove
the 4 screws, screw 0, that fix the reactor to remove the
reactor. (See photo 12-2 and 12-3.)
Note 1: The reactor is very heavy (4kg)!
Be careful when handling it.
Note 2: The reactor box is also removable.
Screw8

Photo 12-2
Reactor box Valve bed

Reactor box Separator Screw 9

Photo 12-3

Reactors

Reactor box

Screw0

OCH526 104
OPERATING PROCEDURE PHOTOS
13. Removing the compressor (MC)
(1) Remove the service panel. (See Photo 1) Photo 13
(2) Remove the top panel. (See Photo 1) Separator Valve bed
(3) Remove 2 front cover panel fixing screws (5 × 12) and
remove the front cover panel. (See Photo 3)
(4) Remove 2 back cover panel fixing screws (5 × 12) and
remove the back cover panel.
(5) Remove the electrical parts box. (See Photo 3)
(6) Remove 3 valve bed fixing screws (4 × 10) and 4 ball valve
and stop valve fixing screws (5 × 16) then remove the valve
bed.
(7) Remove 3 right side panel fixing screws (5 × 12) in the
rear of the unit then remove the right side panel.
(8) Remove 3 separator fixing screws (4 × 10) and remove
the separator.
(9) Remove the soundproof cover for compressor.
(10) Remove the terminal cover and remove the compressor
lead wire.
(11) Recover refrigerant.
(12) Remove the 3 points of the compressor fixing nut using
a spanner or a adjustable wrench.
(13) Remove the welded pipe of compressor inlet and outlet
then remove the compressor.

Note: Recover refrigerant without spreading it in the air.


Compressor (MC)

Power receiver

Compressor fixing nut

14. Removing the power receiver Photo 14


(1) Remove the service panel. (See Photo 1) Pipes of power receiver
(2) Remove the top panel. (See Photo 1)
(3) Remove 2 front cover panel fixing screws (5 × 12) and
remove the front cover panel. (See Photo 3.)
(4) Remove 2 back cover panel fixing screws (5 × 12) and
remove the back cover panel.
(5) Remove the electrical parts box. (See Photo 3)
(6) Remove 3 valve bed fixing screws (4 × 10) and 4 ball valve
and stop valve fixing screws (5 × 16) then remove the
valve bed.
(7) Remove 3 right side panel fixing screws (5 × 12) in the
rear of the unit then remove the right side panel.
(8) Recover refrigerant.
(9) Remove 4 welded pipes of power receiver inlet and outlet. Power receiver
(10) Remove 2 receiver leg fixing screws (4 × 10).

Note: Recover refrigerant without spreading it in the air.

Receiver leg Receiver leg


fixing screws

OCH526 105
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

CCopyright 2012 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.


Distributed in Sep. 2012 No.OCH526 New publication, effective Sep. 2012
Made in Japan Specifications are subject to change without notice.

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