The RTU32 Series

PLC, RTU & Automation Controller Product Presentation

RTU32 PLC presentation

Content:
General Hardware Software Programming tool STRATON WorkBench & drivers WebServer configuration Web HMI IEC60870 Driver IEC61850 Driver STRATON Fast Distributed Communication SNMP Driver Data logging Brodersen range of RTU/PLCs Training and Support Application & References

RTU32 PLC in general

Powerful PLC, RTU and Automation Controller combines all the best in one box!
High performance PLC with very fast program execution even with advanced and heavy mathematical calculations. Flexible Gateway supporting and running several communication drivers at the same time without reducing the PLC program performance. Open IPC with Realtime Operating System and well known file system Effective and flexible RTU functions as RTC with millisec resolution, data logger functions, remote programming and control etc. Enhanced functions for failsafe applications including UPS, redundancy support for both application and communication.

RTU32 PLC Hardware

RTU32 PLC Hardware

500MHz 32-bit CPU, Real-time Operating System and enhanced memory up to 1GB RAM/Flash Multiple interfaces;
2 x Ethernet LAN 10/100MHz 2 or 6 COM ports RS232/RS422/RS485 VGA for local monitor, touch panel etc. 2 x USB (support touch monitor, Flash memory and keyboard&mouse LocalBus for Brodersen I/O Expansion Optional expansion for Fieldbus interface e.g. ProfiBus

Compact Flash removable disc with all firmware/software 10 DIL switches free programmable from the PLC program

RTU32 PLC Hardware

RTU32 PLC Hardware

Several integrated power supply options;
24-48VDC 115-230VAC/DC 115-230VAC/DC with built-in UPS

Supplied with or without integrated I/Os. I/O expansion of up to 1000 I/Os via Brodersen range of I/O Expansion modules. And much more via distributed I/O modules over Modbus, ProfiBus, ProfiNet etc Front status LED indicators. Flexible and robust hardware layout and design provided in a robust aluminium enclosure for DIN rail mounting

RTU32 PLC Software

RTU32 PLC General software

High performance and reliable multi-tasking WinCE RTOS that support; Well known and open file system and support for TCP/IP, UDP, FTP, HTTP, SNMP, SNTP, Telnet, PPP etc. Very fast PLC program execution even with advanced and heavy mathematical calculations and almost independent of running several communication drivers at the same time. Enhanced watchdog functions monitoring OS and PLC applications WebServer / Basic Configuration with your web browser Add your own application in VBA, C# or C just get our SDK and you are in process

RTU32 Programming

RTU32 PLC Programming environment STRATON WorkBench

All IEC61131 programming languages; Ladder (LD), Function Block (FB), Structured Text (ST), Instruction List (IL) and Sequential Function Chart (SFC). User friendly development with smart functions as dragn drop etc. Mix and conversion of languages in your project. Powerful online, debugging and simulation tools. World class capacity PLC project support more than;
32000 programs 65000 variables 30 socket connections

No limitations freely assign your variable as a counter, timer, function, arrays etc. Standard library of many functions and function blocks. Simple to create your own User Defined Function Blocks in IEC61131 or C.

RTU32 Programming

RTU32 PLC Programming environment STRATON WorkBench

Fieldbus Configurator and Profile Editor tools for fast driver setup and variable management Multiple driver and protocol support e.g.;
Full Modbus Suite EN/IEC60870 Master/Slave, Client/Server IEC61850 Client/Server IEC61400-25 Wind turbine protocol DNP3 Slave/Server DLMS (IEC1107) Master/Client ProfiNET Master ProfiBUS DP Master. BAC NET Slave COMLI Master STRATON Fast Event Distributed protocol / Binding

Built-in redundancy functionality with simple and fast configuration Remote programming via any speed, interface and protocol

RTU32 Configuration

RTU32 WebServer configuration

Basic configuration on WebServer using your browser. Settings include e.g.;
Authentication / login settings LAN settings Basic/initial PLC program settings Time / SNTP settings I/O configuration and monitor HMI Web Server SNMP Agent configurator

RTU32 Web HMI

RTU32 WebHMI functions & configuration

Graphic design of simple Web HMI full integrated in STRATON WorkBench. Standard library of graphical components Compiled and downloaded to the RTU32 PLC Monitored with web browser or STRATON Monitor tool

STRATON WorkBench

RTU32

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EN/IEC60870 Utility protocol

RTU32 EN/IEC60870
EN/IEC60870-5-101 Master and Slave EN/IEC60870-5-103 Master EN/IEC60870-5-104 Client and Server KEMA & NUC Prosam Approved IEC60870 Configurator for fast & full flexible configuration;
Add all your application specific parameters in an Excel sheet Run the IEC60870 Configurator Download the driver into the RTU32 and/or STRATON
STRATON Workbench

Excel sheets

IEC60870 Configurator

RTU32 PLC

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IEC61850 Utility protocol

RTU32 IEC61850
IEC61850 Client and Server incl. GOOSE ICD (SCL) support Report Control Blocks (RCB) GOOSE / GSSE (Generic Object Oriented Substation Events) Unbuffered & buffered reporting Configuration via ICD import & full flexible configuration in STRATON Fieldbus Configurator

SCL Editor

STRATON Fieldbus Configurator

RTU32 PLC

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STRATON Fast Distributed Application Communication

RTU32 Fast Event Communication

STRATON Binding protocol communication between STRATON applications Simple and fast configuration just bind together variables from any PLC in small and large applications Host to PLC and PLC to PLC Status and time stamp on all events Support redundancy in BOTH communication lines and PLCs

STRATON Binding Editor

Fast Event Data Exchange

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SNMP Agent driver

RTU32 supports Simple Network Management Protocol

SNMP Agent driver for Alarming, Monitoring and Control Applications TRAP, Get, GetNext and Set functions Comply with SNMP version 2C MIB file provided Full flexible WebServer configuration

Link to physical I/Os in any configuration or to PLC program

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Data Logging / Historical data

RTU32 supports
Flexible design of your own data logging processes in STRATON Event or time based logging of all kind of PLC variables Time stamp with millisec resolution Log to CSV text files locally on the Flash disc, connected Flash memory stick or network folder. Manage your log files with STRATON file functions like Copy, Rename and Delete files
90

80

70

60

50

Line 1 Line 2

40

Line 3

30

20

10

0 1. batch 2. batch 3. batch 4. batch

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Other Brodersen products

Range of PLC/RTUs
RTU870 Small Utility PLC/RTU with IEC60870

RTU8 Small PLC/RTU with Modbus and data logging

RTU-COM Small PLC/RTU with integrated modem

GC-10 Simple SMS Alarm and control module

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Other Brodersen products

Range of Industrial Communication Modules

Dial modems PSTN and GSM

GPRS Communicator

Data Radios with or without I/Os

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Brodersen Training and Support

Training
Several standard training programs from introduction courses to advanced training session provided at our or your site.

...and may we add

Excellent support by our skilled and experienced engineers Access to our knowledge as suppliers of PLC/RTU to several hundred projects all over the world in the last 10 years The benefit of working with a open and flexible product platform on which you or we can add specific functions and features - after your specification

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Applications

Appliction Referance Examples

Here follows a few examples of applications where the RTU32 PLC has been used.

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Energy Applications / Reference Application

Sanofi Avensis France Project description

28 10kV substations monitored and controlled at Sanofi Avensis production plant. ZenOn SCADA in redundancy used as central control facility RTU32 in redundancy setup are used as central data concentrators. RTU32 are controlling substations in each of the 26 factory buildings STRATON Fast event driver are used for communication between SCADA, data concentrators and substation RTUs

Why did they use Brodersen RTU32?

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Provide very fast communication SCADA-RTU and RTU-RTU

Simple and fast configuration of the binding fast event communication with time stamps Redundancy is prepared and available in all runtimes and simple to configure ZenOn & STRATON integrated solution provide smart features that reduce cost, and offer you high level of flexibility

Oil&Gas Applications / Reference Application

Gas Pipe Line monitoring and control STEG Tunisia Project description
1500 km pipe line monitored and controlled by 35 RTU32 and 130 RTU870 communicating with central ABB MicroSCADA Communication via Ethernet backbone, VHF Brodersen UCW Data Radios and GSM dial modem using EN/IEC60870 Complete redundant communication network to all smaller sites and triple redundance on larger sites with RTU32

Why did they use Brodersen RTU32/RTU870/communication devices?

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RTUs support redundant communication on all specified communication links Data Radio system is complete with Masters, Repeaters and Slaves for this type of large geographical application RTUs can communicate with remote site equipment (gas chromatografs, valves etc.) Remote programming and configuration Flexibililty to meet special end customer requirements

Water Applications / Reference Application

Water Pipe Line monitoring and controls KTC Iran Project description
50 km water pipe line monitored and controlled by 60 RTU32 communicating with central KTC SCADA Communication via Ethernet backbone and EN/IEC60870-5-104 Critical sites with RTU32 in redundant configuration

Why did they use Brodersen RTU32?

STRATON PLC runtime was the perfect tool to create advanced calculation algorithmens for controllling the flow in the pipe line critical sections where the higth level falls almost 200meter in less than 1 km pipe line

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EN/IEC60870-5-104 KEMA Approved

RTUs support simple configuable redundant setup Remote programming and configuration including online debugging Flexibililty to meet special end customer requirements

Infrastructure Applications / Reference Application

Airport Control System Copenhagen Airport

Project description
Copenhagen airport landing lights, Instrument Landing System (ILS) and power backup system are monitored and controlled by 60 RTU32 The application are unique with its complete redundant communication system provided by 2 fully seperated network segment ensuring communication safety Central workstation and RTU32 are all based on STRATON PLC runtime More than 5000 I/O are handled over the STRATON Fast event based redundant communication

Why did they use Brodersen RTU32?

RTU32 provides as standard 2 LAN interfaces working as individual network adapters

STRATON PLC runtime provide the redundant communication and is very simple to configure just define 2 IP addresses and the runtime handles the rest
The open and flexible software environment made it possible for the System Integrator to create a simple configuration and maintenance tool using an Excel sheet for complete configuration of any RTU32 in the application

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For more information, please visit our website www.brodersensystems.com or contact us:
Brodersen Systems A/S Islevdalvej 187 2610 Roedovre Denmark Phone: +45 45 35 26 27 Fax: +45 45 35 26 29 Email: [email protected]

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